Search Results (649)

High-temperature conditions are harmful for carbon nanotube-based (CNT-based) composites, as CNTs are susceptible to oxidation. On the other hand, adding CNTs to ceramics with low electrical conductivity, such as 3YSZ, is beneficial because it allows the production of complex-shaped samples with spark plasma sintering (SPS). A shielding coating system may be applied to prevent CNT oxidation. In this work, the 8YSZ (yttria-stabilized zirconia) thermal shielding coating system was deposited by aerosol deposition (AD) to improve the composite’s resistance to CNT degradation without the use of bond-coat sublayers. Additionally, the influence of the annealing process on the mechanical properties and microstructure of the composite was evaluated by nanoindentation, scratch tests, scanning electron microscopy (SEM), X-ray diffraction (XRD), flame tests, and light microscopy (LM). Annealing at 1200 °C was the optimal temperature for heat treatment, improving the coating’s mechanical strength (the first critical load increased from 0.84 N to 3.69 N) and promoting diffusion bonding between the compacted powder particles and the substrate. The deposited coating of 8YSZ increased the composite’s thermal resistance by reducing the substrate’s heating rate and preventing the oxidation of CNTs. Full article

Although in general ions are not able to migrate in the solid-state position due to rigid skeletal structure, in some solid electrolytes with a low energy barrier and high ionic conductivities, these ion transition can occur. In this work, we considered several solid electrolytes including lithium phosphorus oxy-nitride (LIPON), a lithium super-ionic conductor (SILICON), and thio-LISICON. For the fabrication and characterization of the solid electrolyte’s fabrication, we used a single-step ball milling (SSBM) procedure. Through this research on all-solid-state rechargeable lithium-ion batteries, our target is to discuss solving several problems in solid LIBs that have recently escalated due to raised concerns relating to safety hazards such as solvent leakage and the flammability of the liquid electrolytes used for commercial LIBs. Through this research, we tested the conductivity amounts of various substrates containing amorphous glass, SSBM, and glass-ceramic samples. Obviously, the SSBM glass-ceramics increased the conductivity, and we also found that the values for conductivity attained by SSBM were higher than those values for glass-ceramics. Using an SSBM technique, silicon nanoparticles were used as an anode material and it was found that the charge and discharge curves in the battery cell cycled between 0.009 and 1.45 V versus Li⁺/Li at a current density of 210 mA g⁻¹ at room temperature. Since high resistance causes degradation between the cathode material (LiCoO₂) and the solid electrolyte, we added GeS2 and SiS₂ to the Li₂S-P₂S₅ system to obtain higher conductivities and better stability of the electrode–electrolyte interface. Full article

The surfaces of ceramic products are replete with numerous defects, such as those that appear during the diamond grinding of sintered SiAlON ceramics. The defective surface layer is the reason for the low effectiveness of TiZrN coatings under abrasive and fretting wear. An obvious solution is the removal of an up to 4-µm-thick surface layer containing the defects. It was proposed in the present study to etch the layer with fast argon atoms. At the atom energy of 5 keV and a 0.5 mA/cm² current density, the ions were converted into fast atoms and the sputtering rate for the SiAlON samples reached 20 μm/h. No defects were observed in the microstructures of coatings deposited after beam treatment for half an hour. The treatment reduced the volumetric abrasive wear by five times. The fretting wear was reduced by three to four times. Full article

The exploration of unleaded free-cutting Cu40Zn brass with excellent mechanical and tribological properties has always drawn the attention of researchers. Due to its attractive properties combining metals and ceramics, Ti₃AlC₂ was added to Cu40Zn brass using high-energy milling and hot-pressing sintering. The effects of Ti₃AlC₂ on the microstructure, mechanical and tribological properties of Cu40Zn-Ti₃AlC₂ composites were studied. The results showed that Ti₃AlC₂ could suppress the formation of ZnO by adsorbing oxygen impurity and promote the formation of the β phase by releasing the β-forming element Al to the substrate. The hardness and wear resistance of Cu40Zn-Ti₃AlC₂ composites increased with increasing Ti₃AlC₂ content from 0 to 5 wt.%. The proper Ti₃AlC₂ additive was beneficial to both the strength and plasticity of the composites. The underlying mechanisms were discussed. Full article

A rework of electronic assemblies and the reuse of electronic components are the most effective ways to reduce electronic waste. Since neither components nor substrates were developed with the intention of multiple usage, the question of how the integrity of lead-free solder joints is affected by multiple reflow operations is crucial for the implementation of any reuse strategy. Therefore, various types of 1206 multilayer ceramic capacitors (MLCCs) differing in their capacitance value and dielectric type (X5R, X7R, Y5V, NP0) were soldered on test printed circuit boards (PCBs) having a pure Cu-metallization surface in order to investigate the intermetallic reactions during multiple reflows. The metallization system on the MLCC-component side consisted of a thick film of Ni covered by galvanic-deposited Sn. The reflow experiments were conducted using a hypoeutectic SnAgCu solder. The results show the formation of a Cu₆Sn₅ intermetallic phase on both metallizations, which grows homogeneously with the number of reflows. Moreover, an ongoing decomposition of the solder into Ag-enriched and depleted zones was observed. The effect of these microstructural changes on the functionality of the solder joint was investigated by mechanical shear experiments and electrical four-point capacitance measurements. Full article

In this study, Ce₂[Zr_1−x(Ba_1/3Nb_2/3)_x]₃(MoO₄)₉ (0.02 ≤ x ≤ 0.1, CZ_1−xN_x) ceramics were sintered at 600 °C and 700 °C using the traditional solid-state method. An analysis conducted through XRD and Rietveld refinement confirmed that all the CZ_1−xN_x ceramics displayed a single phase with a trigonal structure (space group R-3c). The observed increases in cell volume with increasing x values indicate the successful substitution of (Ba_1/3Nb_2/3)⁴⁺. The high densification of the synthesized phase was validated by the density and SEM results. Additionally, the P-V-L theory demonstrates a strong correlation between the Ce-O bond and ε_r, as well as τ_f, and between the Mo-O bond and Q×f. Notably, the CZ_0.98N_0.02 ceramics demonstrated superior performance at 675 °C, exhibiting ε_r = 10.41, Q×f = 53,296 GHz, and τ_f = −23.45 ppm/°C. Finally, leveraging CZ_0.98N_0.02 ceramics as substrate materials enabled the design of a patch antenna suitable for the 5G communication band, demonstrating its significant potential in this field. Full article

Thermal barrier coatings (TBCs) are effective protective and insulative coatings on hot section components of turbine engines. The quality and subsequent performance of the TBCs are strongly dependent on the adhesion between the coating and the metal substrate. The adhesion strength of TBCs varies depending on the substrate materials and coating, the coating technique used, the coating application parameters, the substrate surface treatments, and environmental conditions. Therefore, the roughness of the substrate surface has a significant effect on the performance of the TBC system. In this work, the roughness and microstructure of the 7YSZ (7 wt.% yttria-stabilised zirconia) top coat under different bond coat roughness treatments were studied. The purpose of this paper was to investigate the influence of the roughness of the bond coat on the adhesion of 7YSZ TBCs prepared by the electron beam–physical vapour deposition (EB-PVD) process. The VPA (vapour phase aluminium) bond coat was deposited on Inconel 718 nickel superalloy substrate using the above-the-pack technique. The ceramic top coat was applied to the bond coat using the EB-PVD process. The dependence between the TBC coating roughness and the bond coat roughness was determined. Adhesion strength measurements were performed according to the ASTM C 633 standard test method. The highest adhesion value observed in the tensile adhesion tests was 105 MPa. However, it was not determined whether the surface roughness of the bond coat affects the adhesion of the 7YSZ top coat. Full article

The functionality of the NiTi shape memory alloy was improved through engineering Ag-SiO₂-TiO₂ nanocomposite coatings. For this purpose, an anaphoretic deposition process, conducted at a constant voltage of 40 V and deposition times ranging from 1 to 10 min, was used. Scanning electron microscopy (SEM) analysis demonstrated that the deposition parameters significantly impacted the morphology of the coatings. Complementary Raman Spectroscopy and X-ray diffraction (XRD) analyses confirmed the successful formation of distinct nanocomposite layers, and revealed the details of their crystalline structure and chemical composition. After that, the adhesion between the NiTi substrate and the electrophoretically deposited ceramic coatings was improved through a post-deposition heat treatment. To prevent excessive shrinkage and cracking of the coating, tests were carried out to characterize the behavior of the coating material at elevated temperatures. The nanocomposite coatings were exposed to a temperature of 800 °C for 2 h. The annealing induced significant structural and morphological transformations, resulting in layers that were distinctly different from both the original materials and those produced solely through electrophoretic deposition. The thermal treatment resulted in the formation of a new kind of nanocomposite structure with enhanced reactivity. Full article

In recent years, laser cladding technology has been widely used in surface modification of titanium alloys. To improve the wear resistance of titanium alloys, ceramic-reinforced nickel-based composite coatings were prepared on a TC4 alloy substrateusing coaxial powder feeding laser cladding technology. Ti (C, N) ceramic was synthesized in situ by laser cladding by adding different contents (10%, 20%, 30%, and 40%) of TiN, pure Ti powder, graphite, and In625 powder. Thisestudy showed that small TiN particles were decomposed and directly formed the Ti (C, N) phase, while large TiN particles were not completely decomposed. The in situ synthetic TiC_xN_1−x phase was formed around the large TiN particles. With the increase in the proportion of powder addition, the wear volume of the coating shows a decreasing trend, and the wear resistance of the surface coating is improving. The friction coefficient of the sample with 40% TiN, pure Ti powder, and graphite powder is 0.829 times that of the substrate. The wear volume is 0.145 times that of the substrate. The reason for this is that with the increase in TiN, Ti, and graphite in the powder, there are more ceramic phases in the cladding layer, and the hard phases such as TiC, Ti(C, N) and Ti2Ni play the role in the structure of the “backbone”, inhibit the damage caused by micro-cutting, and impede the movement of the tearing point of incision, so that the coating has a higher abrasion resistance. Full article

Ceramic materials have a very long tradition of use in construction. Their durability is related to the surface of the material and the action of the corrosive environment. One of the corrosive factors acting on ceramic materials is microorganisms. They can contribute to the deterioration of the technical and performance properties of building materials. Aesthetic, physical, and chemical deterioration are considered to be the main destructive processes in ceramic materials. This work shows how the different types of the most commonly used ceramic materials, i.e., brick and tiles, are damaged. Each of these types is susceptible to microbial growth. Most microorganisms that occur on ceramic materials produce staining substances and thus form coloured biofilms. The direct action of metabolic products secreted by organisms on inorganic substrates is the main cause of chemical biodeterioration. Therefore, this work presents the impact of microorganisms on ceramic building materials. Full article

This study proposes a method to enhance the airtightness of the joint between the ZrO₂ and Crofer alloy using coating technology. With the aid of vacuum sputtering technology, a titanium–copper alloy layer with a thickness between 1.5 μm and 6 μm was first deposited on the surface of ZrO₂ and Crofer, respectively. The chemical composition of the deposited reaction layer was 70.2 Cu and 29.8 Ti in at%. Then, using silver as the base material in the reactive air brazing (RAB) process, we explore the use of this material design to improve the microstructure and reaction mechanism of the joint surface between ceramics and metal, compare the effects of different pretreatment thicknesses on the microstructure, and evaluate its effectiveness through air tightness tests. The results show that a coating of Cu-Ti alloy on the ZrO₂ substrate can significantly improve bonding between the Ag filler and ZrO₂. The Cu-Ti metallization layer on the ZrO₂ substrate is beneficial to the RAB. After the brazing process, the coated Cu-Ti layers form suitable reaction interfaces between the filler, the metal, the filler, and the ceramic. In terms of coating layer thickness, the optimized 3 μm coated Cu-Ti alloy layer is achieved from the experiment. Melting and dissolving the Cu-Ti coated layer into the ZrO₂ substrate results in a defect-free interface between the Ag-rich braze and the ZrO₂. The air tightness test result shows no leakage under 2 psig at room temperature for 28 h. The pressure condition can still be maintained even under high-temperature conditions of 600 °C for 24 h. Full article

Direct ink writing (DIW) of high-temperature thin-film sensors holds significant potential for monitoring extreme environments. However, existing high-temperature inks face a trade-off between cost and performance. This study proposes a SiCN/RuO₂/TiB₂ composite ceramic ink. The added TiB₂, after annealing in a high-temperature atmospheric environment, forms B₂O₃ glass, which synergizes with the SiO₂ glass phase formed from the SiCN precursor to effectively encapsulate RuO₂ particles. This enhances the film’s density and adhesion to the substrate, preventing RuO₂ volatilization at high temperatures. Additionally, the high conductivity of TiB₂ improves the film’s overall conductivity. Test results indicate that the SiCN/RuO₂/TiB₂ film exhibits high linearity from room temperature to 900 °C, high stability (resistance drift rate of 0.1%/h at 800 °C), and high conductivity (4410 S/m). As a proof of concept, temperature sensors and a heat flux sensor were successfully fabricated on a metallic hemispherical surface. Performance tests in extreme environments using high-power lasers and flame guns verified that the conformal thin-film sensor can accurately measure spherical temperature and heat flux, with a heat flux sensor response time of 53 ms. In conclusion, the SiCN/RuO₂/TiB₂ composite ceramic ink developed in this study offers a high-performance and cost-effective solution for high-temperature conformal thin-film sensors in extreme environments. Full article

La_0.6Sr_0.4CoO₃ (LSC) coatings with a thickness of 50–100 µm were deposited on Fe-25Cr ferritic stainless steel (DIN 50049) via screen printing. The required suspension had been prepared using fine LSC powders synthesised using EDTA gel processes. In its bulk form, the LSC consisted entirely of the rhombohedral phase with space group R-3c, and it exhibited high electrical conductivity (~144 S·cm⁻¹). LSC-coated steel was oxidised in air at 1073 K, i.e., under conditions corresponding to SOFC cathode operation, for times of up to 144 h. The in situ electrical resistance of the steel/La_0.6Sr_0.4CoO₃ layered system during oxidation was measured. The products formed on the samples after the oxidation reaction resulting from exposure to the corrosive medium were investigated using XRD, SEM-EDS, and TEM-SAD. The microstructural, nanostructural, phase, and chemical analysis of films was performed with a focus on the film/substrate interface. It was determined that the LSC coating interacts with the oxidised steel in the applied conditions, and a multi-layer interfacial zone is formed. Detailed TEM-SAD observations indicated the formation of a main layer consisting of SrCrO₄, which was the reaction product of (La,Sr)CoO₃, and the Cr₂O₃ scale formed on the metal surface. The formation of the SrCrO₄ phase resulted in improved electrical conductivity of the investigated metal/ceramics layered composite material, as demonstrated by the low area-specific resistance values of 5 mΩ·cm², thus making it potentially useful as a SOFC interconnect material operating at the tested temperature. In addition, the evaporation rate of chromium measured for the uncoated steel and the steel/La_0.6Sr_0.4CoO₃ layered system likewise indicates that the coating is capable of acting as an effective barrier against the formation of volatile compounds of chromium. Full article

Aluminium nitride (AlN) materials are widely used in heat-dissipation substrates and electronic device packages. However, the application of aluminium nitride ceramics is hindered by the obvious anisotropy and high brittleness of its crystals, leading to poor material surface integrity and high grinding force. With the rapid development of microelectronics, the requirements for the material’s dimensional accuracy, machining efficiency, and surface accuracy are increasing. Therefore, a new machining process is proposed, combining laser and ultrasonic vibration with grinding. The laser–ultrasonic-assisted grinding (LUAG) of aluminium nitride is simulated by molecular dynamics (MD). Meanwhile, the effects of different processing techniques on grinding force, stress distribution, matrix damage mechanism, and subsurface damage depth are systematically investigated and verified by experiments. The results show that laser–ultrasonic-assisted grinding produces 50% lower grinding forces compared to traditional grinding (TG). The microhardness of AlN can reach more than 1200 HV, and the coefficient of friction and wear is reduced by 42.6%. The dislocation lines of the AlN substrate under this process are short but interlaced, making the material prone to phase transformation. Moreover, the subsurface damage depth is low, realising the substrate’s material hardening and wear resistance. These studies not only enhance the comprehension of material build-up and stress damage under the synergistic impact of laser, ultrasonic, and abrasive processing but also indicate that the proposed method can facilitate and realise high-performance machining of aluminium nitride substrate surfaces. Full article

Porous α-Al₂O₃ ceramics are a highly sought-after material with a multitude of applications; for example, they are used as filters, substrates, biomedicine materials, etc. Despite the availability of raw materials, a challenge associated with this technology is the high energy budget caused by sintering above 1500 °C. For the cold sintering processing (CSP) of ceramics, lowering the α-Al₂O₃ sintering temperature is one of the most urgent challenges in the background of its rapid development. This paper is the first to demonstrate a solution to this problem using the CSP of α-alumina ceramics in the presence of pure water as a transient liquid. The manufactured materials were examined using XRD analysis; the evolution of their microstructures during CSP was revealed by SEM; and the porosity was evaluated using the Archimedes method. Ceramics with an open porosity up to 36% were produced at 380–450 °C and 220 MPa in 30 min. An increase in the pressure was found to impede α-Al₂O₃ formation from γ-AlOOH. The development of the microstructure was discussed within the framework of the dissolution–precipitation model and homogenous nucleation. The results of the SEM study pointed to the coalescence of γ-AlOOH grains during CSP. Full article