Research Article
www.acsami.org
Functionalized Graphene Sheets as a Versatile Replacement for
Platinum in Dye-Sensitized Solar Cells
Joseph D. Roy-Mayhew,†,‡ Gerrit Boschloo,‡ Anders Hagfeldt,‡ and Ilhan A. Aksay*,†
†
Department of Chemical and Biological Engineering, Princeton University, Princeton, New Jersey 08544, United States
Department of Chemistry − Ångström Laboratory, Uppsala University, Box 523, 751 20 Uppsala, Sweden
‡
S Supporting Information
*
ABSTRACT: Several techniques for fabricating functionalized
graphene sheet (FGS) electrodes were tested for catalytic
performance in dye-sensitized solar cells (DSSCs). By using
ethyl cellulose as a sacrificial binder, and partially thermolyzing it,
we were able to create electrodes which exhibited lower effective
charge transfer resistance (<1 Ω cm2) than the thermally
decomposed chloroplatinic acid electrodes traditionally used.
This performance was achieved not only for the triiodide/iodide
redox couple, but also for the two other major redox mediators
used in DSSCs, based on cobalt and sulfur complexes, showing
the versatility of the electrode. DSSCs using these FGS electrodes had efficiencies (η) equal to or higher than those using
thermally decomposed chloroplatinic acid electrodes in each of the three major redox mediators: I (ηFGS = 6.8%, ηPt = 6.8%), Co
(4.5%, 4.4%), S (3.5%, 2.0%). Through an analysis of the thermolysis of the binder and composite material, we determined that
the high surface area of an electrode, as determined by nitrogen adsorption, is consistent with but not sufficient for high
performing electrodes. Two other important considerations are that (i) enough residue remains in the composite to maintain
structural stability and prevent restacking of FGSs upon the introduction of the solvent, and (ii) this residue must not disperse in
the electrolyte.
KEYWORDS: graphene, dye-sensitized solar cell, cobalt redox mediator, triiodide, sacrificial binder
cosensitized with an organic dye, in conjunction with a cobaltbased redox mediator.3
A small loading of platinum nanoparticles (∼5−10 μg/cm2),
created through the thermal decomposition of chloroplatinic
acid, has been the dominant counter electrode catalyst material
since its introduction in 1997.6,12 While platinum is very
effective for catalyzing the reduction of triiodide, it is less
effective as a catalyst in the cobalt redox system, and
particularly poor with sulfur-based mediators.10,13 Concerns
over platinum’s cost and stability have led to a plethora of
studies, primarily with the iodine-based mediator, examining
alternative catalysts such as CoS,14 polymers,15 and carbon
nanomaterials including carbon black,16,17 carbon nanotubes,18,19 and reduced graphene oxide.20−22 Yet, to date,
there have been no reports of an alternative catalyst to platinum
that can match − or exceed − this precious metal’s
performance with multiple redox couples.
To replace platinum on a DSSC cathode with a less
expensive catalyst, previously we reported on porous networks
of functionalized graphene sheets (FGSs) created by the
thermolysis of a binder in an FGS-polymer composite.20 DSSCs
using FGS networks performed 90% as well as cells using
1. INTRODUCTION
Dye-sensitized solar cells (DSSCs) are a potentially low cost
alternative to silicon-based solar cells because of their easy
fabrication and respectable energy conversion efficiency (over
10%).1−3 The archetypical DSSC employs a porous film of
sintered titania nanoparticles sensitized with an organometallic
dye as a photoanode, a triiodide/iodide redox couple
containing electrolyte, and a platinum coated transparent
conductor (fluorine-doped tin oxide, FTO) catalytic cathode.
In order to lower the cost and raise the efficiency of the device,
prominent research efforts of the past twenty years have been
on the optimization of DSSCs by developing dyes,4 redox
mediators,5 and catalysts,6 as well as improving the titania film
morphology.7 Because of slow interfacial charge recombination,
triiodide/iodide mediated DSSCs have historically been the
best performing devices. The redox potential of the triiodide/
iodide redox couple (∼0.35 V vs normal hydrogen electrode) is
significantly more negative than that required for dye
regeneration, limiting the open circuit voltage (Voc) and
hence power conversion efficiency (η) of the device.8
Furthermore, the triiodide itself absorbs light, reducing the
efficiency of the device. To overcome these limitations
alternative redox couples have been explored5 including
cobalt-,9 sulfur-,10 and iron-based11 compounds. Recently,
Yella et al. have reported a new power conversion efficiency
record of 12.3% for a DSSC using a zinc porphyrin dye,
© 2012 American Chemical Society
Received: March 13, 2012
Accepted: May 1, 2012
Published: May 1, 2012
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Figure 1. Comparison of ℛCT for counter electrodes using acetonitrile electrolyte with I-, Co-, and S-based mediators. (a) Impedance spectra of
FGS (green) and Pt (blue) electrodes. Squares: I-based mediator; Triangles: Co-based mediator; Circles: S-based mediator. Spectra were shifted on
the x-axis for easier comparison. Upper inset: Sandwich cell setup to test counter electrode performance. Lower inset: Equivalent circuit for this
setup. RS: series resistance; RCT: charge-transfer resistance of one electrode; CPE: constant phase element of one electrode; Npore: Nernst diffusion
impedance within electrode pores; Nbulk: Nernst diffusion impedance between the electrodes. (b) Summary of effective charge transfer resistance
(ℛCT = RCT + Npore) of electrodes. Red: FGS counter electrodes using the formulation from our previous work.20 Green: FGS counter electrodes
described in this work. Blue: Thermally decomposed chloroplatinic acid electrodes. Dotted lines represent common counter electrode targets, upper:
10 Ω cm2 from Hauch and Georg,32 lower: 2 Ω cm2 from Trancik et al.19 ℛCT was determined using EIS using a sandwich cell configuration. See
Supporting Information for more information.
platinum as a catalyst. FGSs are a type of defective graphene
currently synthesized at the industrial scale 23 via the
simultaneous thermal exfoliation and reduction of graphite
oxide (GO), detailed elsewhere.24,25 FGSs have a large surface
area (up to 1850 m2/g as measured in a colloidal state) and
contain lattice defects and oxygen-containing functional groups,
such as hydroxyls, epoxides, and carboxylic acids, making it a
promising material for catalysis.24,26,27 Similar results using
other graphene-based materials were later reported using
different processing techniques such as drop casting,28
electrophoretic deposition,29 and screen printing.21 Recently,
Kavan et al. showed that graphene nanoplatelet (1−15 nm
thick stacks of graphene) coated electrodes could outperform
platinum for the reduction of the cobalt mediator; however,
these electrodes did not perform as well as platinum in the
iodine-based system.28,30,31
Herein, we describe a new FGS-sacrificial binder system,
using ethyl cellulose, in which the thermolysis of the binder
increases the FGS surface area available for catalysis while the
binder residue improves the electrode’s structural stability in
acetonitrile-containing electrolytes. This process yields versatile
electrodes that perform as well as or better than platinum in I-,
Co-, and S-based redox systems. Furthermore, we analyze how
processing conditions affect electrode performance and suggest
system characteristics required for high performing electrodes.
Although the resultant FGS film is not transparent, the FGS
paste requires only a single doctor blade layer and can directly
replace current platinum pastes used in DSSC manufacturing.
Electrochemical Impedance Spectroscopy (EIS), with an
appropriate equivalent circuit, is used to determine the RCT
for the reduction of triiodide on platinum electrodes at
electrolyte concentrations used in DSSCs.12,32 We recently
expanded this equivalent circuit to be applicable to highly
porous electrodes (for details, refer to the Supporting
Information).20 Characteristic impedance spectra taken at 0 V
bias are presented in Figure 1a. The inserts of Figure 1a show
the sandwich cell configuration used for testing and the EIS
equivalent circuit. Following the IUPAC convention, Z′ and Z″
are the real and imaginary parts of the impedance,
respectively.33 These spectra have been normalized to the
geometric surface area of the catalyst on an electrode. For the
experimental setup used, series resistance (Rs) was about 12 Ω
for both FGS- and platinum-based electrodes. Scaling by area
holds little meaning for Rs, and, thus, the spectra have been
shifted to clearly compare FGS and platinum-based electrodes
for the I-, Co-, and S-based electrolyte systems. The parameter
of interest in this system is the combined contribution of the
catalytic RCT and transport impedance in the pores, modeled by
a Nernst diffusion element (Npores). We term this sum the
effective charge transfer resistance, ℛCT, where ℛCT = RCT +
Npores. For nonporous electrodes, such as the thermally
decomposed platinic acid electrodes used in this study, Npores
can be neglected and RCT = ℛCT. For highly catalytic FGS
electrodes, transport resistance in the pores represents a
significant component of ℛCT and thus cannot be neglected.
Impedance results are summarized in Figure 1b, which also
includes electrodes made from the method in our earlier
work.20 As can be seen, not only have the ℛCT values of our
electrodes decreased by an order of magnitude, but they meet
the more stringent performance standard as well, and they are
lower than those obtained using thermally decomposed
chloroplatinic acid. Moreover, unlike platinum, FGSs perform
well as a catalyst in all three electrolyte systems tested, showing
their versatility.
To ensure that the new FGS electrodes are indeed superior
to platinized FTO when incorporated into a device, we
compare current density−voltage curves of DSSCs using the
2. RESULTS AND DISCUSSION
2.1. Counter Electrode Performance. We evaluate the
performance of counter electrodes by directly measuring their
catalytic activity and then support these results by characterizing DSSCs which use the electrodes. The catalytic performance of a DSSC cathode is quantified by the charge transfer
resistance (RCT) of the electrolyte-cathode interface. Two
commonly referenced performance targets for the DSSC
cathode RCT are less than 10 Ω cm2,32 and 2−3 Ω cm2.19
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electrolytes, the FF of the devices using FGS is higher than
that of those using platinum. This result is consistent with a
lower ℛCT for these devices that we see with the EIS data. We
note that for a few samples, DSSCs using FGS electrodes
performed significantly worse than the rest of the data set; thus,
to prevent skewing of our data with outliers, we did not include
these results in our average tabulation. The results presented
are indicative of what we can achieve, and although we are not
sure why a minority of cells behaved poorly, it could be due to
variations in the processing of the film. After doctor-blading,
when the tape mask is removed, part of the edge of the FGS
film may also lift up resulting in a short circuit from the counter
electrode to the photoanode. If so, fabricating electrodes
through tape casting or screen printing would eliminate this
issue.
Interestingly, for DSSCs using an iodine-based electrolyte
(Figure 2a), solar cell performance improved markedly over the
first day. Components of the electrolyte such as 4-tertbutylpyridine (TBP) and iodine may be adsorbing to the
porous electrodes during this time.34 Although it is out of the
scope of this work, we are currently examining the potential
role of iodine adsorption. An alternative explanation is that it
may take time for the electrolyte to fully infiltrate the FGS film.
Thus, over time, more surface area would be accessible to
catalyze the reduction of triiodide. However, sandwich cell
electrodes show strong catalytic activity shortly after fabrication,
and ℛCT actually increases slightly (by ∼10%) after a day,
negating this conjecture.
The DSSCs presented in Figure 2b use similar materials to
those used in the landmark paper by Feldt et al. on codesigning
the dye and cobalt redox couple.9 As fast recombination
between the conduction band of TiO2 and cobalt mediators has
limited DSSC performance for devices using traditional dyes
such as N719, in this study a dye with bulky side chains (D35)
is used. Butoxyl chains on D35 sterically hinder the interaction
of cobalt complexes with TiO2, reducing recombination in the
device. The lower performance exhibited in the current work
compared to that of Feldt et al. is likely due to the use of TiO2
with a smaller primary particle size in the DSL18-NR-T paste
(the DSL30 NRD-T paste used by Feldt et al. has been
discontinued). This explanation is consistent with the finding
by Yella et al. that smaller pores impede the transport of the
relatively large cobalt complexes and decrease device
efficiency.3 Although FF is higher for the cell with the FGS
cathode as expected due to the lower ℛCT, the Voc is lower.
This observation is also made in two works by Kavan et al. and
they explain that it could be due to a higher dark current in the
devices using graphene nanoplatelet electrodes.30,31 Graphene
nanoplatelets detaching from the FTO electrode and depositing
on the TiO2 film, a concern with other carbon electrodes, could
explain this observation.16,35,36 An alternative explanation is
that the electrolyte can infiltrate the whole FGS film including
pores which are too small for the cobalt redox couple to access.
This would shift the electrolyte concentration in the active part
of the solar cell and could influence the electrolyte redox
potential, and thus Voc of the device.
The effect of platinum’s high ℛCT on the FF of devices with
the sulfur-based mediator is clearly seen in Figure 2c. The lower
Voc compared to the cobalt-based device is due to the more
negative potential of the electrolyte. The greater Jsc is due, at
least in part, to the lower light absorption by the sulfur based
mediator. The FGS electrodes in these devices were only
two types of counter electrodes (Figure 2). Average Voc, short
circuit current density (Jsc), fill factor (FF), and η for devices
Figure 2. J−V curve characteristics of DSSCs using thermally
decomposed chloroplatinic acid (Pt) and FGS counter electrodes.
(a) I-based mediator, N719 sensitizer; (b) Co-based mediator, D35
sensitizer; (c) S-based mediator, D35 sensitizer. Active area is 0.25
cm2.
tested are tabulated in the inserts. Herein, η is defined as the
cell’s maximum power output (Pmax) divided by the input
power from the light source and FF = Pmax/(IscVoc), where Isc is
the short circuit current of the cell. For all three electrolyte
systems tested, DSSCs using FGS cathodes perform as well as
or better than those using platinized FTO cathodes, in
agreement with our EIS results. Furthermore, across all
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heated to 310 °C, and even though the ℛCT is low (0.75 Ω
cm2) it is likely not optimal.
2.2. Counter Electrode Processing. The high performing
FGS electrodes presented above were created by first doctor
blading an FGS-ethyl cellulose paste onto FTO and then
partially thermolyzing the binder in air. In order to understand
why FGS electrodes using ethyl cellulose as a sacrificial binder
performed better than those fabricated using other binders and
methods, we examined the effect of electrode processing (for
EIS data on other processing routes, see the Supporting
Information, Figure S1). We first look at how processing affects
the catalytic performance of the electrode, and then relate this
to the respective changes in residue amount and electrode
surface area.
As seen in Table 1, ℛCT is highly dependent on the heat
treatment process for removing the binder. ℛCT decreases as
massing the residue. Heat treatment has a small effect on the
FGSs as well. FGSs are stable until about 420 °C, but a 4%
mass loss occurs upon treatment to 450 °C, the highest
temperature examined in this study (see Figure S2 in the
Supporting Information).
As seen in Table 2, electrode surface area increases
monotonically as ethyl cellulose is removed, while the surface
area of FGSs in the electrodes reaches a maximum at a heat
treatment of 330 °C. The specific surface area of FGSs in a heat
treated electrode is approximated (eq 1) by taking the surface
area of the composite electrode after heat treatment, and
subtracting out that portion which can be attributed to the ethyl
cellulose residue
Table 1. Effect of Heat Treatment on Counter Electrode
Performancea
where SAFGS is the calculated specific surface area of FGS in the
composite, SAComp is the measured composite specific surface
area, SAECRes is the measured ethyl cellulose residue specific
surface area, mFGS is the mass of FGS in the composite, and
mECRes is the mass of ethyl cellulose in the composite.
With low-temperature heat treatments (270 °C), ethyl
cellulose has a residue with a dense, glasslike structure. The
residue’s surface area is very low (<1 m2/g) and its mass
percentage of the electrode is high (∼65 wt %). At high
temperatures (450 °C), the specific surface area of the ethyl
cellulose residue is high (237 m2/g), however, its mass
percentage of the electrode is low (∼3.8 wt %). Thus, although
the specific surface area of the composite increases with heat
treatment intensity, the specific surface area for FGSs can be
higher at lower heat treatments.
A main distinction from our previous work20 is that for our
best performing electrodes a significant amount of binder
residue (∼20 wt % of the electrode) remains after heat
treatment. A similar optimum was recently found by Zhang et
al., who attributed their results to a decrease in, but not
complete removal of, the electrode binder.21 More specifically,
we maintain that the high performance of our 370 °C heattreated electrodes is due to the residue acting as a stable spacer
for FGSs, as evidenced by the residue’s insolubility in the
electrolyte and the high surface area of the catalytically active
FGSs after drying.
To explain this effect with more certainty, we look at the role
of ethyl cellulose in the electrodes. Ethyl cellulose is used as
both a dispersant and a binder for casting the electrode film.
Drying FGS suspensions without the binder causes FGSs to
stack into structures with lower specific surface areas. With a
binder, a composite is formed in which the binder is present
between sheets, keeping them separated during solvent
evaporation.37 The removal of the binder from the composite
opens up the space between the sheets and increases the
surface area of the electrode.37 Because the catalytic activity of
the electrode should be proportional to the surface area, we
expect a higher surface area to correspond to a lower RCT. As
evidenced by the decreasing resistance to transport (Npore) with
increasing heat treatment, the pores are more accessible as
binder is removed; however, the electrode surface area
correlates with catalytic performance only up to heat treatments
of 370 °C, after which ℛCT increases.
Although it is clear that binder blocking active sites and
inhibiting diffusion can reduce the effective catalytic activity, it
is less obvious why electrode performance decreases upon
T (°C)
Npore (Ω cm2)
RCT (Ω cm2)
ℛCT (Ω cm2)
25
270
300
330
350
370
420
450
3.4
1.7
0.4
0.5
0.5
0.6
0.7
84.5
5.5
15.1
2.0
1.2
0.4
1.3
5.5
84.5
8.8
16.8
2.4
1.8
0.9
2.0
6.1
SAFGS =
a
Heat treatment is under air holding at the prescribed temperature for
12 min.
temperature is increased up until heat treatments at 370 °C,
above which ℛCT increases. Nevertheless, as seen in Table 1,
heating anywhere from 330 to 420 °C and holding for 12 min
resulted in electrodes with ℛCT below 3 Ω cm2 with the iodinebased redox system.
During heat treatment, the ethyl cellulose binder melts and
decomposes as shown in Figure 3. Higher temperature heat
treatments result in more of the ethyl cellulose being removed.
About 6, 12, and 42% of the binder is removed during heat
treatments at 270, 300, and 330 °C, respectively. These values
were affirmed not only by thermogravimetric analysis (TGA),
but also by heating 1 g of ethyl cellulose with the samples and
Figure 3. Simultaneous thermal analysis of ethyl cellulose thermolysis
in air. Blue dotted line: thermal gravimetric analysis. Red line:
differential scanning calorimetry, where negative heat flow represents
an exothermic event.
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Table 2. Characteristics of Ethyl Cellulose and Composites of FGS and Ethyl Cellulose after Heat Treatments at Various
Temperatures
polymer (ethyl cellulose)
composite (FGS and ethyl cellulose)
T
(°C)
residue
fraction
solubility of residue
in acetonitrile
residue surface
area (m2/g)
surface area
(m2/g)
calcd FGS surface
area (m2/g)
surface area (m2/g) after
acetonitrile wash
calcd FGS surface area (m2/g)
after acetonitrile wash
25
270
300
330
350
370
420
450
1.00
0.94
0.87
0.58
0.19
0.13
0.06
0.02
soluble
soluble
soluble
soluble
partially soluble
insoluble
insoluble
insoluble
<1
<1
<1
<1
3
28
210
237
37
74
155
296
348
392
455
479
109
212
424
637
480
451
483
489
349
383
391
386
480
475
412
392
insufficient to keep FGSs apart upon stressing the system, such
as the introducing an electrolyte solution. For the 450 °C case,
the XRD pattern did shift after drying showing that the
structure is not stable (see Figure S4 in the Supporting
Information). Interestingly, the intensity decreased after drying
and it appears as though there is a smaller signal at ∼26.4°,
characteristic (0002) graphite spacing. In our previous study,37
the binder was almost completely removed from the electrodes;
thus, as with the case of high temperature heat treatments with
FGS:ethyl cellulose electrodes, there may have been a lack of
adequate residue for stability which could explain their
relatively poor performance.
From the above analysis we present the following as
important considerations for an FGS composite counter
electrode: (i) the FGS in the heat treated composite material
(FGS:ethyl cellulose residue) must have high surface area; (ii)
the binder residue must be insoluble in the electrolyte (in this
case, acetonitrile); and (iii) enough residue must remain in the
composite to retain stability of the FGS network upon the
introduction of solvent.
removing more than 90% of the binder. In short, why does
having some binder residue improve performance? Two
possible explanations are that the residue itself is catalytic to
the reaction, or the residue is improving the catalytic activity of
the electrodes by improving the FGS accessible surface area,
perhaps by acting as pillars separating sheets. EIS analysis of
sandwich cells made with ethyl cellulose residue shows no
measurable catalytic activity toward the reduction of triiodide,
discounting this possibility. When only accounting for the
surface area of the FGS in the electrodes, which is consistent
with it being the catalytically active material, we see higher
surface areas at lower temperature heat treatments, supporting
the conjecture that the binder aids in keeping the sheets apart.
Nevertheless, the lowest RCT is seen with heat treatment at 370
°C and not at 330 °C − the temperature which results in the
largest FGS surface area − so another factor must play a role.
One possibility is that the characteristics of the electrode
examined in air are not the best representation of the material
in a device, for our case, in acetonitrile.
As we cannot examine the electrodes in situ, we used two
proxies to provide a qualitative assessment of electrode stability
in the electrolyte. First, we looked at whether the residual
binder was soluble in acetonitrile (see Table 2 for summary,
Figure S3 in the Supporting Information for images). Ethyl
cellulose swells but is not soluble in acetonitrile. However,
upon minor heat treatment, the residue is readily soluble.
Between 330 and 350 °C, a transition occurs in which some of
the residue is carbonized enough to be insoluble in the
electrolyte and by 370 °C, the residue is completely insoluble.
Thus, although electrodes heat-treated below 330 °C may have
a higher FGS surface area in air, upon exposure to the
electrolyte, the binder will dissolve. Without adequate spacers,
FGSs could then restack, reducing the surface area available for
catalysis.
For a second proxy, we looked at the surface area of the
electrodes after they had been soaked in acetonitrile and dried
(Table 2). Although drying is not expected to occur in actual
devices, this experiment can provide insight into the stability of
the electrodes. Only electrodes that had residues insoluble to
acetonitrile were tested in this way. Electrodes heat-treated to
350 and 370 °C had about the same surface area before and
after the wash, which shows that the electrode structure is
relatively stable. X-ray diffraction (XRD) also shows no
significant change in the intensity or d-spacing of the samples
(see Figure S4 in the Supporting Information). On the other
hand, electrodes heated to 420 and 450 °C experienced a
significant decline in surface area. In these two cases, only a
small amount of ethyl cellulose is present. This residue may be
3. CONCLUSION
By using ethyl cellulose as a sacrificial binder, and partially
thermolyzing it, we created versatile functionalized graphene
sheet (FGS) counter electrodes for Dye-Sensitized Solar Cells
(DSSCs). These electrodes exhibited lower effective charge
transfer resistance than that of the thermally decomposed
platinic acid electrodes for DSSCs with I-, Co-, and S-based
redox mediators. With each of these redox mediators, DSSC
using FGS counter electrodes had efficiencies equal to or higher
than those using the platinic acid-derived electrodes. Through
analyzing FGS electrode processing conditions, we found that
surface area and stability are important considerations for high
performance. In particular, enough binder residue should
remain in the composite to maintain structural stability and
prevent restacking of FGSs upon the introduction of the
solvent, and this residue should not disperse in the electrolyte.
Although the resulting films are not highly transparent,
FGS:ethyl cellulose pastes provide an effective replacement to
platinum pastes currently used in the manufacture of DSSCs,
and have the added benefit of working better with a wide range
of redox mediators.
4. EXPERIMENTAL SECTION
Preparation of Counter Electrodes. FGS counter electrodes
were prepared on FTO (TEC8, Hartford Glass). Pastes (described
below) were tip sonicated for 30 s before use and then doctor bladed
on a tape spacer resulting in ∼6 μm thick films after drying at room
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temperature. Electrodes then underwent heat treatment under air in an
oven (Nabertherm Controller P320).
FGS:Ethyl Cellulose Electrodes. 0.3 g of FGS (Vor-x batch BK86x,
Vorbeck Materials Inc.) was added to 6 g of 10 wt % ethyl cellulose in
ethanol. To achieve desired thickness of the films after drying, 11 g of
ethanol was added. This mixture was then mixed and tip sonicated at
40% power (Vibra-Cell VCX 750) for 2 min. Heat treatment of films
was performed in air at a range of temperatures from 270 to 450 °C
for 12 min, ramping at 10 °C/min.
Original FGS Electrodes. FGS-surfactant (poly(ethylene oxide)poly(propylene oxide)-poly(ethylene oxide) triblock copolymer, F127,
Pluronic) suspension (1.66 wt % FGS, 1.66 wt % surfactant in water)
was mixed in a poly(ethylene oxide) (PEO, Mv 600 000) solution (0.6
g in 10 mL water, 10 mL ethanol) in a 1:4 FGS:PEO mass ratio and
stirred overnight.20 Electrodes were heat treated at 350 °C for 2 h.
Platinized Electrodes. A 4.8 mM chloroplatinic acid solution in
ethanol was deposited onto the FTO glass substrate (10 μL/cm2) and
heated to 400 °C for 30 min before use.
Preparation of DSSCs. DSSCs were constructed as described
previously in the literature.9 In brief, FTO glass (TEC15, Hartford
Glass) was cleaned in an ultrasonic bath overnight in ethanol. A TiO2
underlayer was formed by pretreating the glass at 70 °C in 40 mM
TiCl4 solution for 30 min. The films were then subsequently washed
with water and ethanol. TiO2 films, 0.5 × 0.5 cm2, were prepared by
screen printing 2 layers of a colloidal TiO2 paste (Dyesol DSL 18 NRT). Two layers of a scattering layer (PST-400C, received from JGS
Catalysts and Chemicals) was then screen printed on top of the TiO2
nanoparticle film. Resulting films had a thickness of ∼18 μm. The
electrodes were heated (Nabertherm Controller P320) in an air
atmosphere at 180 °C (10 min), 320 °C (10 min), 390 °C (10 min),
and 500 °C (30 min). A final TiCl4 treatment was performed similar to
above, and the electrodes were sintered again using the above protocol.
Before use, electrodes were heated to 300 °C to remove water, and
allowed to cool to 80 °C before being placed in a dye solution
overnight. The films were then rinsed using the same solvent and
dried. Platinum and FGS counter electrodes were formed as described
above. A 50 μm Surlyn thermoplastic film was used to separate the
photoanode and the counter electrode and to seal the cell after
electrolyte was added.
A 0.3 mM N719 dye solution in 1:1 acetonitrile:tert-butanol was
used for DSSCs with the iodine-based electrolyte (0.6 M
tetrabutylammonium iodide, 0.1 M lithium iodide, 0.05 M iodine,
0.2 M 4-tert-butylpyridine in acetonitrile). A 0.2 mM D35 dye solution
in ethanol was used for DSSCs with the cobalt- (0.22 M
Co(bpy)3(PF6)2, 0.033 M Co(bpy)3(PF6)2 where bpy = 2,2′bipyridine, 0.1 M lithium perchlorate, 0.2 M 4-tert-butylpyridine in
acetonitrile) and sulfur- (0.1 mM dimethyldithiocarbamate (M-) 0.1 M
5-mercapto-1-methyltetrazole dimer (T2), 0.5 M 4-tert-butylpyridine
in acetonitrile)-based electrolytes.
Measurements. EIS was performed using a Biologic SP-150
potentiostat and a CH Instruments 760C potentiostat using a
sandwich cell configuration (50 μm spacing) in which symmetric
electrodes were infiltrated with the same electrolyte as used in the
DSSCs. EIS measurements were taken at 0 V, the magnitude of the
alternating signal was 10 mV, and the frequency range was 1 Hz to 100
kHz. ZFit (Biologic), with the appropriate equivalent circuit, was used
to analyze the impedance spectra. Current−voltage characteristics of
DSSCs were taken under AM1.5G light, simulated at 1000 W/m2
using two setups: (i) a 16S solar simulator (SolarLight) calibrated with
PMA2144 pyranometer (SolarLight) using the Biologic potentiostat
and (ii) a Newport solar simulator (model 91160) calibrated with a
certified reference cell (Fraunhofer ISE) using a Keithley 2400 source/
meter. Data values presented are the average of 2−6 identically
prepared samples, while figures are representative of individual runs.
Ethyl cellulose decomposition was examined by simultaneous
thermal analysis (STA; 449 C Jupiter, Erich Netzsch GmbH & Co.)
incorporating a thermogravimetric analyzer and a differential scanning
calorimeter (DSC). Platinum pans were used and all STA measurements were done under flowing air (40 mL/min) at a ramp rate of 10
K/min. The DSC was calibrated using a set of standards (In, Sn, Bi,
Zn, CsCl) with well-known temperatures and enthalpies of phase
transitions.
Electrode surface area was determined from nitrogen adsorption by
the Brunauer, Emmett, and Teller (BET) method38 using a surface
area analyzer (Gemini V, Micromeritics Instrument Corporation).
Samples were dried for 3 h at 160 °C under vacuum before
measurement.
To analyze the degree of FGS stacking in samples, we obtained Xray diffraction (XRD) patterns using a desktop diffractometer (Rigaku
MiniFlex II, Cu Kα radiation at λ = 1.54 Å) sampling at 2°/min, 30 kV
and 15 mA.
■
ASSOCIATED CONTENT
S Supporting Information
*
Impedance data on alternative electrode processing routes
(Figure S1); simultaneous thermal analysis of FGS (Figure S2);
images of ethyl cellulose residue dispersion (Figure S3); X-ray
diffraction patterns of heat treated electrodes, pre- and
postwash (Figure S4). This material is available free of charge
via the Internet at http://pubs.acs.org
■
AUTHOR INFORMATION
Corresponding Author
*E-mail: iaksay@princeton.edu.
Notes
The authors declare no competing financial interest.
ACKNOWLEDGMENTS
The authors thank P. Lohse (Uppsala University) for supplying
the cobalt redox mediator, C. Woohyung (Hanyang University)
for supplying the sulfur mediator, J. S. Lettow (Vorbeck
Materials Corporation) for supplying Vor-x, and K. Nonomura
(Uppsala University) for his kind assistance. J.D.R.-M. was
supported by the National Science Foundation Graduate
Research Fellowship under Grant DGE-0646086. This work
was supported by the Pacific Northwest National Laboratory
(operated for the United States Department of Energy by
Battelle) through Battelle Grant 66354 and the Army Research
Office (ARO)/Multidisciplinary Research Initiative (MURI)
under Grant W911NF-09-1-0476.
■
■
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