WO2025022076A1 - Connection device for charging an electric vehicle - Google Patents
Connection device for charging an electric vehicle Download PDFInfo
- Publication number
- WO2025022076A1 WO2025022076A1 PCT/FR2024/051025 FR2024051025W WO2025022076A1 WO 2025022076 A1 WO2025022076 A1 WO 2025022076A1 FR 2024051025 W FR2024051025 W FR 2024051025W WO 2025022076 A1 WO2025022076 A1 WO 2025022076A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- membrane
- closing means
- housing
- connection device
- plug
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
- B60L53/10—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by the energy transfer between the charging station and the vehicle
- B60L53/14—Conductive energy transfer
- B60L53/16—Connectors, e.g. plugs or sockets, specially adapted for charging electric vehicles
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/44—Means for preventing access to live contacts
- H01R13/447—Shutter or cover plate
- H01R13/453—Shutter or cover plate opened by engagement of counterpart
- H01R13/4538—Covers sliding or withdrawing in the direction of engagement
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/5219—Sealing means between coupling parts, e.g. interfacial seal
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/5227—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases with evacuation of penetrating liquids
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/5213—Covers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2201/00—Connectors or connections adapted for particular applications
- H01R2201/26—Connectors or connections adapted for particular applications for vehicles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/7072—Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T90/00—Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02T90/10—Technologies relating to charging of electric vehicles
- Y02T90/14—Plug-in electric vehicles
Definitions
- the present invention relates to a connection device configured to be mounted on an electric vehicle, or a charging station, in order to charge an electric vehicle,
- FIG. 1 An example of an electric vehicle and that of a charging station are illustrated in Figure 1.
- the electric vehicle 1 of Figure 1 comprises a connection device 3 by means of which the battery (not visible in Figure 1) of the electric vehicle 1 can be recharged by means of a charging cable 5 and a charging station 7.
- the charging cable 5 comprises at a first end 9 provided with a power plug 11 and a handle 13.
- the power plug 11 is pluggable into the connection device 3 of the electric vehicle 1.
- a second end 15 of the charging cable 5, opposite its first end 9, is pluggable into a connection device 17 of the charging station 7.
- the charging station 7 may be a domestic station, for example in the garage of a house, a station accessible on the public highway or that of a car garage.
- connection device 3 of the electric vehicle 1, or even the connection device 17 of the terminal 7, may comprise two interfaces: an interface for alternating current AC and an interface for direct current DC.
- Each AC, DC interface is, in a known manner, provided with connector pins, more commonly called “terminal” or “pin” in English, and which are not visible in the schematic view of Figure 1.
- AC alternating current
- DC direct current
- the charging cable 5 must be plugged into the DC interface of the connection device.
- CCS combined charging system
- CHAIN direct current
- the present invention aims to overcome the aforementioned drawbacks.
- the present invention aims to make it easier for a user to handle the charging of an electric vehicle.
- An objective of the present invention is also to better secure the connection device, for example by further preventing water from penetrating into the interior of the vehicle via the connection device.
- connection device configured to be mounted on an electric vehicle, or a charging station, in order to charge an electric vehicle, comprising; a housing provided with at least one current interface (AC, DC), an outer wall of the current interface is pluggable with a current plug of a charging cable, and the current interface (AC.
- DC comprises at least one passage passing through the housing, the passage being adapted to receive a connector pin positioned inside the electric vehicle or the charging station
- the current interface comprises a closing means, in particular a tight closing means, adjustable between a closed position and an open position such that: in the closed position of the closing means, the closing means is configured to close the opening towards the outside of said passage, in particular in a tight manner, and in the open position of the closing means, the closing means releases the opening towards the outside of said passage so as to allow electrical contact with the connector pin received in the passage, and the change of position of the closing means from the closed position to the open position is automatically triggered by the insertion of a current plug of a charging cable into the housing at the current interface in a direction oriented towards the outside. inside the electric vehicle or charging station.
- an opening step specifically dedicated to the opening of the closure means, preceding the step of inserting the charging cable, does not need to be.
- a user can thus more quickly plug the charging cable into the connection device according to the invention because it allows a connection with one less step (the step of opening the closure means) compared to the state of the art described above.
- connection device Having another hand free to remove the protective cap or to pivot the protective flap, as in a device known from the prior art, is no longer necessary thanks to the connection device according to the invention.
- the user can use both hands to handle and carry the charging cable.
- the user can connect the charging cable to the connection device with one hand.
- the plug-in operation is also made more instinctive and "user friendly" because the user only has to insert the power plug into the housing, without having to worry about how to remove the closure means, for example without having to worry about which axis the flap should be pivoted.
- a method according to the present invention for plugging a current plug of a charging cable, in order to charge an electric vehicle, into a current interface (AC, DC) of the connection device according to the present invention may comprise: a step of inserting the current plug into the corresponding interface in a direction oriented towards the inside of the electric vehicle or the charging terminal, said insertion step automatically causing the opening of the passage so as to allow electrical contact to be made between the conductor of the plug and the pins of the device.
- the plugging operation is thus also made more tacit for a person with a visual impairment or with vision problems, since the mere insertion of the cable is sufficient to change the position of the closing means,
- the change of position of the closing means from the closed position to the open position can be triggered solely mechanically by inserting a power plug of a charging cable into the housing.
- the plugging of the charging cable into the housing does not require any motorized system, which reduces the cost and complexity of the connection device.
- the change of position of the closing means from the open position to the closed position can be automatically initiated by removing the current plug of the charging cable from the housing at the current interface in an opposite direction inside the electric vehicle or the charging station.
- the closing means is in particular configured to seal the passage of the current interface.
- the sealing of the passage obtained by means of the closing means may comprise dust-tightness and/or water-tightness, sealing and/or protection against the insertion of a finger.
- the level of protection is usually defined with the “protection index (IP)” which is a standard validated by the International Electrotechnical Commission and is taken up by the European standard EN 6052S.
- the IP 54 protection rating refers to electrical equipment protected against limited dust ingress and liquid projections (splash type).
- the closure means can also be configured to seal the current interface passage according to the IP55 protection rating.
- the IP55 protection rating provides protection against dust and water projections, regardless of the projection angle and regardless of whether the connector pin(s) are energized or not.
- the IP 54 protection rating, as well as the IP 55 protection rating, are suitable for protecting a connection device configured to be mounted on an electric vehicle, or a charging station, in order to charge an electric vehicle.
- the closing means according to the present invention may be a sealed closing means according to the protection index IP 54 or IP 55, and may be configured to close the opening to the outside of said passage in a sealed manner according to the protection index IP 54 or IP 55.
- the closing means may be configured to make the connecting device compliant with IEC 621 ⁇ 6-3, 2022 edition (“IEC” being the acronym for International Electrotechnical Commission).
- IEC International Electrotechnical Commission
- connection device may be characterized in that said closing means is a means provided to the housing for closing the opening to the outside of said passage,
- the outer wall of the housing of the connection device may be characterized by the absence of a hand-operable protective cover or cap, such as those known from the prior art. This contributes to further reducing the number of components of the connection device and to simplifying the interface of the connection device for a user.
- the closing means or at least one cover of the closing means, can be detachably mounted to the housing.
- the closing means or at least one element of the closing means such as a cover or a flap, can thus advantageously be replaced without requiring the replacement of the entire connection device.
- a closing means that is defective can thus be easily replaced, in particular without damaging the rest of the connection device.
- the closing means can thus be replaced, reused or recycled.
- the closing means or at least one cover of the closing means, can be snap-mounted to the housing.
- a snap-fit connection is also known as a “snap fit connection” in English.
- the snap-fit connection preferably refers to a connection created by a fitting of a locking means of the closure means with a mating locking means of the housing.
- the fitting of the respective locking means can create a click.
- the fitting can be done in a direction oriented towards the inside of the electric vehicle or the charging station,
- the closing means or at least one cover of the closing means, may be mounted by form-fitting connection to the housing.
- the closing means and the housing may be connected to each other only by means of form-fitting.
- the surfaces which touch at the contact interface maintain their connection by themselves and by the forces transmitted,
- the closing means may be screw-mounted to the housing.
- the closing means and the housing may each be provided with a tapped hole into which the same fixing screw may be inserted and screwed in order to hold the closing means to the housing.
- the screw-on attachment provides a detachable, reliable hold that is easy to assemble and disassemble.
- the closing means or at least one cover of the closing means, can be mounted by a combination of at least two connecting means among: snap-fastening, form-fitting connection and screwing.
- the closure means may comprise a deformable membrane provided with at least one main orifice, the main orifice of the membrane may be configured to receive a connector pin, in particular in a sealed manner, in the closed position of the closure means, the membrane being deformable from the closed position to the open position of the closure means by inserting a current plug of a charging cable into the housing at the current interface in a direction oriented towards the inside of the electric vehicle or the charging terminal; and the membrane being deformable from the open position to the closed position of the closure means by releasing the current plug of the charging cable from the housing in an opposite direction inside the electric vehicle or the charging terminal.
- the feature of the membrane provides both a sealing means and a means automatically deformable by the insertion of the plug.
- the membrane provides a reversible deformation: it returns to its initial state in the closed position when the stresses due to the insertion of the plug are eliminated.
- the membrane can be an elastic membrane.
- the membrane is suitable to tolerate a resistance of several thousand plug-in cycles.
- the membrane is advantageously water resistant.
- the shape and size of the main orifice of the membrane are defined according to the structure of the connector pin.
- the sealing between the connector pin and the membrane can be ensured by a tight fit of the connector pin in the main orifice of the membrane so as not to allow water to pass through for example.
- a portion of the connector pin can protrude from the main port from the membrane and to the outside of the connection device.
- This portion of the connector pin which protrudes may be covered with a cap formed of an electrically insulating material, in particular of elastomer.
- the membrane may rest partially against the internal wall of the passage in the open position of the closing means.
- Insertion of the plug-in connector exerts a thrust force on a front face of the membrane. Since the membrane is deformable, a rear face of the membrane is pressed against the inner wall of the passage. The membrane is arranged between said inner wall and an outer wall of the plug-in connector in the open position. In this position of the membrane, access to the passage is no longer closed and therefore allows a connection with the connector pin.
- At least one of the faces of the membrane may comprise one or more recesses arranged radially relative to the main orifice of the membrane.
- the radial recesses facilitate the deformation of the membrane by providing lines of weakness.
- the radial recesses make it possible to reduce the thickness of the membrane in certain regions of the membrane so that it can be housed, in the open position, in the space defined between said internal wall and an external wall of the plug-in connector.
- an internal wall of the passage may comprise one or more projecting ribs of a shape and size complementary to the recesses of the membrane.
- the membrane can thus be accommodated between the internal wall of the passage and a connector pin.
- the protruding ribs also make it possible to form fixing pads for the membrane.
- the membrane may further comprise at least one fixing orifice for a connection by form complementarity with the housing, in particular with a corresponding fixing stud of the housing,
- a length of the projecting ribs provided on the inner wall of the passage can extend longitudinally outwards from the passage to form fixing studs on the circumference of the passage opening.
- the membrane is preferably sufficiently flexible to be able to deform without too much resistance when inserting the power plug.
- the membrane is preferably sufficiently hard so that the closure means does not open unintentionally.
- the membrane can thus have a Shore A hardness of between 20 and 80.
- the membrane can be made of an electrically insulating material.
- the membrane can be made of an elastic material, in particular of an elastic material having a sufficient elastic limit for a closure means in a connection device configured to be mounted on an electric vehicle, or a charging station, in order to charge an electric vehicle.
- the membrane can be made of elastomer, in particular silicone or ethylene-propylene-diene monomer (EPDM).
- elastomer in particular silicone or ethylene-propylene-diene monomer (EPDM).
- Both a silicone membrane and an EPDM membrane are suitable for overmolding.
- the choice of these materials thus makes it possible to manufacture the closure means by overmolding.
- the closing means may further comprise a cover, the cover comprising at least one orifice for receiving an electrical conductor of a current plug of a charging cable, and the membrane being arranged between said cover and an external wall of the current interface of the housing.
- the cover allows the deformable membrane to be held, in particular against the housing.
- the cover is preferably formed from a harder material than the membrane.
- the cover may be made of plastic.
- the cover may be formed by injection molding.
- an edge of the cover facing the membrane may be provided with a plurality of notches for guiding and evacuating water towards a drainage conduit of the housing.
- the cover of the closing means is therefore suitable for drainage and (evacuation) of water. An entry of water inside the passage can thus be avoided.
- the housing may comprise at least one centering pin configured to be housed in a corresponding recess of the cover, the cover comprising at least one such recess,
- the membrane and the cover are formed in one piece, in particular by overmolding.
- the number of parts forming the closure means can be advantageously reduced.
- the closure means can be formed from a single overmolded part. Overmolding is a technique which uses a chemical and/or mechanical bond to join two parts irreversibly.
- the cover may be welded, in particular by ultrasonic welding, or glued to the housing.
- the cover and the housing may be assembled by hot welding.
- the cover and the housing may be assembled by cold welding.
- the cover and the housing may be assembled by ultrasonic welding.
- a disengagement, especially involuntary, of the hood can thus be prevented.
- ultrasonic welding or ultrasonic welding
- the heat is self-generated between the materials so there is no need for external heat.
- Another advantage of ultrasonic welding is its speed.
- Another advantage of ultrasonic welding is that the resulting bond is effective at sealing.
- Another advantage of ultrasonic welding is that it is suitable for plastic materials, from which the housing and cover are formed.
- the membrane in the closed position of the closing means, may comprise at least one fold, and in the open position of the closing means, the at least one fold of the membrane may be at least partially unfolded, in particular the at least one fold of the membrane may be unfolded.
- the membrane comprises at least two folds, preferably four folds. The folds may be arranged equidistant from each other.
- the membrane may have a rest state in which the membrane comprises the at least one fold.
- the membrane may have a stress state in which the at least one fold of the membrane is unfolded.
- the membrane may be configured to automatically return from the stress state to the rest state of the membrane.
- the closure means may be formed by an unfoldable membrane.
- the closure means may advantageously be free of moving mechanical parts.
- the closure means may be easy and inexpensive to maintain.
- the membrane of the closure means may be easily replaced if necessary.
- the membrane comprising at least one fold may be manufactured inexpensively, in particular by molding. In other words, ie at least one fold of the membrane may be formed by molding. When leaving the mold, the membrane is in a state at rest, The membrane may be formed in one piece.
- the membrane may be formed by a sheet of constant thickness.
- the membrane is arranged so that when the closing means moves from the closed position to the open position, the membrane unfolds towards the inside of the housing. This makes it possible to reduce the exposure of the membrane to the external environment when charging the electric vehicle. In addition, this makes it easier to insert the power plug of a charging cable into the housing.
- the at least one fold may extend radially from the at least one main orifice of the membrane.
- the fold(s) may be arranged radially around the main orifice of the membrane.
- the membrane may comprise an outer surface, a portion of which is at least partially conical in the closed position of the closure means, in particular so as to allow the evacuation of water which could accumulate at the outer surface of the membrane when the closure means is in the closed position.
- the membrane may have an at least partially, in particular substantially, conical shape in the closed position of the closure means.
- the membrane may have a cylindrical shape in the open position of the closure means.
- the membrane may have a truncated cone shape. The smallest opening of the truncated cone shape may correspond to the main orifice of the membrane.
- the truncated apex of the conical shape may define the main orifice of the membrane.
- the truncated apex of the conical shape may have an internal diameter complementary to the external diameter of the connection pin or of the protective cap covering the connection pin.
- the main orifice of the membrane In the closed position of the closure means, the main orifice of the membrane may be arranged further inside the housing than the remainder of the membrane.
- the main orifice of the membrane is dimensioned so as to clamp the connection pin or the protective cap covering the connection pin in the closed position of the closure means, in particular in order to prevent the ingress of dust or water at the interface between the membrane and the connection pin or the protective cap covering the connection pin.
- the cover may comprise at least one locking lance configured to snap into place with a locking element of the housing.
- the cover can be easily attached to the housing, in particular by snap-fastening.
- a method of manufacturing the closure means according to the first embodiment may comprise forming a single piece by overmolding the cover and the membrane.
- a method of assembling the connection device according to the first embodiment may comprise a step of assembling the overmolded closure means to the housing and a step of fixing the overmolded closure means to the housing.
- the assembly step may include guiding and centering the closing means using centering pins on the housing.
- the fixing step may comprise ultrasonic welding.
- the fixing step may comprise additive bonding (i.e. by means of an adhesive).
- the fixing step may include a connection by interlocking, by snap-fastening, by form-fitting or by screwing.
- Another method of manufacturing the closure means according to the first embodiment may comprise a step of forming the cover, in particular by injection molding and a step of forming the membrane.
- this method may comprise a step of assembling the cover with the membrane, in particular by form-fitting connection, to form the closure means.
- a method of assembling the connection device according to the first embodiment may comprise a first step of assembling the membrane to the housing, in particular by the connection by form-fitting attachment studs of the housing in attachment orifices of the membrane,
- the method may include a second step of assembling the cover to the assembly formed by the housing and the membrane.
- the second assembly step may include guiding and centering the cover using centering pins on the housing.
- the method may comprise a third step of attaching the cover to the assembly formed by the housing and the membrane.
- the third attachment step may comprise ultrasonic welding.
- the third attachment step may comprise additive bonding (i.e. by means of an adhesive).
- the third attachment step may comprise a connection by interlocking, by snap-fastening, by form-fitting or by screwing.
- the closing means may be movable longitudinally towards the inside of the passage by an elastic means, in particular by at least one spring, between: the closed position, when the elastic means is in its resting state, and the open position, when the elastic means is in a deformed state, in particular compressed or stretched,
- the closing means can be partially or completely arranged inside the housing, in particular the corresponding passage of the housing, which makes it possible to reduce the size of the connection device,
- the elastic means is in a resting state, in particular with minimal or zero potential energy, in the closed position contributes to the stability of the closing means in said closed position.
- the closure means according to the first embodiment, respectively according to the second embodiment, comprises at least one main orifice.
- the main orifice of the closure means is configured to receive a connector pin.
- the main orifice of the closure means is configured to receive, in particular in a sealed manner, the connection pin in the closed position of the closure means. In the closed position, a free end of the connection pin may protrude from the main orifice of the closure means.
- the free end of the connection pin may be covered with a cap, in particular a protective cap.
- the cap may prevent direct contact of the surface with the free end of the connection pin.
- the cap may be formed of an electrically insulating material, in particular an elastomer.
- the main orifice of the closure means may be configured to receive, in particular in a sealed manner, the cap of the connection pin in the closed position, as well as in the open position, of the closure means.
- the orifice of the closing means does not need to be closed by an additional closing element in the closed position of the closing means. The design of the closing means can thus be simplified.
- the closure means may comprise a closure element of a shape complementary to the passage provided with a main orifice, the main orifice of the closure element is configured to receive a connector pin, and a front face of the closure element is configured to be pushed into the passage so as to compress or stretch the elastic means when a current plug of a charging cable is inserted into the housing at the current interface in a direction oriented towards the inside of the electric vehicle or the charging station.
- a simplified mechanism since it can be engaged in the manner of a push button, is specifically designed to ensure the sealing of the passage of the current interface.
- the withdrawal of the current plug from the housing in a direction opposite to the direction of insertion automatically causes the change of position of the closing means from the open position to the closed position.
- the elastic means returns to its initial state, also called "rest", which defines the closed position of the closing means.
- connection and the disengagement of the charging cable from the connection device according to the second embodiment can be carried out simply and quickly for a user.
- the closure means may further comprise at least two seals, in particular two O-rings, the first seal being placed along the circumference of the main orifice of the closure element so as to be arranged between the closure element and a connector pin of the electric vehicle or of the charging terminal, and the second seal is placed along the outer circumference of the closure element so as to be arranged between the closure element and an inner wall of the passage.
- the gaskets further improve the sealing on both sides of the closing element, which separates the inside of the passage from the outside.
- the presence of the gaskets is all the more advantageous since they are positioned at the edges of the closing element which are intended to translate respectively along a connector pin and along the internal wall of the housing passage, and where therefore a risk of leakage could be higher.
- the closing means may comprise an actuating mechanism arranged on the housing and connected to at least one flap for closing the opening towards the outside of the passage in the closed position of the closing means, the flap being pivotally mounted between the closed position and the open position of the closing means, the actuating mechanism being configured to cause the flap to pivot from the closed position to the open position by inserting a current plug of a charging cable into the housing at the current interface in a direction oriented towards the inside of the electric vehicle or the charging station.
- the third embodiment provides a solution that does not require the insertion or arrangement of closure means inside the passage.
- the housing may comprise an alternating current (AC) interface and a direct current (DC) interface
- the closing means is arranged at the direct current (DC) interface, in particular to seal the direct current (DC) interface at least according to the IP54 standard.
- connection devices according to the three embodiments mentioned below respectively relate to a first aspect of the present invention relating to a closing means in a connection device configured to be mounted on an electric vehicle, or a charging terminal, in order to charge an electric vehicle.
- a closing means for closing and opening an interface of a plug-in device is provided.
- the plug-in device may be a connection device configured to be mounted on an electric vehicle, or a charging station, in order to charge an electric vehicle, but is not limited to such a connection device.
- the plug-in device may be an automatic connection system, for example for connection with a battery pack or for the electrical connection of a vehicle trailer.
- the closure means comprises a membrane that can be unfolded between a closed position and an open position such that: in the closed position of the closure means, the membrane comprises at least one pin and the membrane is configured to close the interface of the plug-in device, in particular in a sealed manner, and in the open position of the closure means, the membrane is unfolded at least partially so as to release the interface of the plug-in device, and the change of position of the closure means from the closed position to the open position is automatically triggered by the insertion of a mating device at the interface of the plug-in device.
- the closed position of the closure means may prevent the ingress of water and/or dust through the interface.
- the open position of the closure means may allow the ingress of water and/or dust through the interface.
- the closure means may be used in any type of connector.
- the closure means may be used in a power distribution unit connector.
- the closure means may be used in a battery pack.
- the closure means may be used for electrically connecting a vehicle trailer.
- the closure means may be configured to limit or prevent exposure to an environment that could be detrimental to the life of the connector.
- the closing means does not require any motorized system, which reduces its manufacturing cost and maintenance. [0075] According to one embodiment of the closing means, the change of position of the closing means from the open position to the closed position can be automatically initiated by the removal, or disengagement, of the mating device from the interface of the plug-in device.
- the membrane may comprise at least one main orifice, and the at least one fold may extend radially from the at least one main orifice. This configuration allows the membrane to be removable.
- the membrane may comprise at least two folds, preferably four folds. The folds may be arranged equidistant from each other.
- the membrane may comprise an outer surface, a portion of which is at least partially conical in the closed position of the closure means, in particular so as to allow the evacuation of water which could accumulate at the outer surface of the membrane when the closure means is in the closed position.
- the membrane may have an at least partially, in particular substantially, conical shape in the closed position of the closure means.
- the membrane may have a truncated cone shape. The smallest opening of the truncated cone shape may correspond to the main orifice of the membrane.
- the membrane may be made of an electrically insulating material.
- the membrane may be made of an elastic material, in particular an elastic material having a sufficient elastic limit for the implementation of the closure means.
- the membrane may be made of elastomer, in particular silicone or ethylene-propylene-diene monomer (EPDM). Both a silicone membrane and an EPDM membrane are suitable for overmolding. The choice of these materials thus makes it possible to manufacture the closure means by overmolding.
- the closing means may further comprise a cover which can be fixed, in particular by snap-fastening, to an interface of a plug-in device, and the membrane may be assembled to the cover, in particular by overmolding.
- An edge of the cover facing the membrane may be provided with at least one notch for guiding and discharging water to a drainage conduit of the plug-in device.
- the cover of the closure means may therefore be adapted for drainage and water discharge.
- the hood may comprise at least one locking lance configured to snap into place with a locking element. locking the plug-in device.
- the cover can be easily attached to the plug-in device. A replacement of the cover can be made easier.
- an assembly of a plug-in device and the closing means according to at least one of the preceding embodiments is provided.
- the closing means is arranged at an interface of the plug-in device so as to be able to close and open the interface of the plug-in device.
- connection devices according to the three embodiments illustrated and described below are respectively suitable for an electric vehicle, they can also be suitable for a charging station. In all cases, the connection devices according to the three embodiments are suitable for being plugged into a power plug of a charging cable, in particular with a charging cable commonly available on the market.
- the implementation of the present invention does not require modification of the pre-existing charging cable.
- the connection device according to the present invention also does not require modification of the connector pins of the electric vehicle or the charging station.
- Figure 1 shows an electric vehicle comprising a connection device, of which the example of view (A) and the example of view (B) are part of the state of the art;
- Figure 2 shows an exploded view (A) of a connection device according to a first embodiment and a view (B) of the same connection device in which the closing means is assembled to the housing;
- Figure 3 shows a sectional view of Figure 2 partially showing the interior of a passage of the housing
- Figure 4 schematically represents a front face (A) and a rear face (B) of the membrane of the closing means according to the first embodiment
- Figure 5 shows a variant of the closure means for a connection device according to the first embodiment, of which: view (A) of Figure 5 shows an exploded view of the connection device, view (B) of Figure 5 shows a view of the connection device in a partially assembled state, and view (C) of Figure 5 shows a view of the connection device in an assembled state;
- Figure 6A shows one of the three successive steps when inserting a power plug into a connection device according to the first embodiment, in which the closing means is in a closed position.
- Figure 6B shows one of the three successive steps when inserting a power plug into a connection device according to the first embodiment, in which the closing means is in an open position
- Figure 6C shows one of the three successive steps when inserting a power plug into a connection device according to the first embodiment, in which the closing means is in an open position
- Figure 7 represents an exploded view (A) of a connection device according to a second embodiment and a partial and sectional view (B) of the same connection device in which the closing means is assembled to the housing;
- Figure 8 shows three successive steps during the insertion of a current plug into a connection device according to the second embodiment
- Figure 9 schematically represents a connection device according to a third embodiment, of which: view (A) of Figure 9 shows a closed position of the closing means, view (B) of Figure 9 shows a partially open position of the closing means, and view (C) of Figure 9 shows an open position of the closing means.
- Figure 10 represents an exposed view of a connection device according to a variant of the first embodiment
- Figure 11 shows a partial, sectional view of the closure means illustrated in Figure 10.
- Figure 12 illustrates a partial view of the connection device according to Figure 10 to which the closing means is assembled.
- Figure 13 shows a sectional view of a step in inserting a power plug into the connection device of Figure 10, in which the closing means is in a closed position
- Figure 14 shows a sectional view of another step in inserting a power plug into the connection device of Figure 10, in which the closing means is in an open position.
- Figure 1 shows an electric vehicle 1 on which a connection device according to the present invention can be mounted.
- a device according to the present invention could also be mounted on a charging station intended to charge an electric vehicle.
- Figure 2 shows an exposed view (A) of a connection device 10 according to a first embodiment.
- Figure 2 also shows a view (B) of the same connection device 10 in which the closing means is assembled to the housing.
- the connection device 10 comprises a housing 12.
- the housing 12 is formed from an electrically insulating material.
- the housing 12 is preferably made from plastic.
- the housing 12 can be formed by injection molding. The housing 12 can therefore be manufactured simply, in large quantities and inexpensively.
- the housing 12 is intended to be mounted to the body of a vehicle.
- the housing 12 can be attached to the body of the vehicle by mechanical fastening, in particular by screwing.
- the housing 12 comprises holes 14 adapted to receive a fastening means, in particular a fastening screw.
- the housing 12 delimits an internal receptacle (not visible in FIG. 2 due to the orientation of the housing) which is arranged on the inside of the vehicle, when the connection device 10 is mounted on the vehicle.
- This internal receptacle makes it possible in particular to receive the pins of connectors arranged inside the vehicle or the charging terminal (not shown in Figure 2, which only illustrates the connection device itself).
- the housing 12 comprises a front face 16 which is oriented towards the outside of the vehicle, when the connection device 10 is mounted on the vehicle. The front face 16 of the housing 12 is visible and accessible to a user.
- the housing 12, in particular the front face 16, comprises two current interfaces: an alternating current interface (AC) and a direct current interface (DC).
- AC alternating current interface
- DC direct current interface
- a space 20 for receiving a charging cable plug is defined between each AC, DC current interface and a wall 22.
- the wall 22 projects perpendicularly from the front face 16.
- the wall 22 is essentially in the shape of a figure eight.
- the space 20 also allows water to be drained, in particular to a drainage conduit of the housing 12.
- Each AC, DC current interface comprises a plurality of passages 18 respectively adapted to receive a connector pin positioned inside the electric vehicle (not shown in Figure 2, which only illustrates the connection device itself).
- Each passage 18 passes through the housing 12 from an opening 26 in the front face 16 and opens at the rear of the housing 12, on the internal receptacle of the housing 12.
- Each passage 18 has a substantially tubular shape.
- Each passage 18 has a circular cross-section.
- the passages 18 of the DC current interface have a larger diameter than that of the passages of the AC current interface.
- each AC, DC current interface is pluggable with a current plug of a charging cable.
- a charging cable is shown in view (A) of Figure 5.
- connection device 10 When a charging cable is not plugged into at least one of the AC, DC current interfaces of the connection device 10, it is recommended, or even required, to protect the unused AC, DC current interface.
- the purpose of protecting the AC, DC current interface is to prevent contact with a finger. It is also appropriate to protect the interior of the passages 18, in particular in order to protect the connector pins received in the passages 18, from water and dust that could enter through the opening 26. To this end, it is appropriate to plug the opening 26 of the passages 18 in a reversible manner, in order to still allow plugging with the connection device 10.
- the connection device 10 may thus comprise a closing means 28.
- the closing means 28 is designed for the direct current DC interface. [00112] However, in all embodiments, the closing means may also be designed for the AC alternating current interface.
- the closure means 28 is formed in a single piece, for example by overmolding.
- the design of the closure means 28 in a single piece therefore makes it possible to advantageously reduce the number of parts of the connection device 10.
- the closure means 28 consists of a membrane 30 and a cover 32.
- the cover 32 intended for the DC current interface has the shape of an oblong parallelepiped.
- the thickness of the cover 32 is represented by the reference sign 34 in FIG. 2.
- the cover 32 comprises two orifices 36, in particular circular.
- the circular orifices 36 of the cover 32 are each sized to receive an electrical conductor of a current plug of a charging cable (not shown in FIG. 2).
- the diameter of each orifice 36 of the cover 32 therefore corresponds substantially to the diameter of the passage 28 of the housing 12 with which it is intended to be aligned in an assembled state of the connection device 10.
- an oblong edge 38 of the cover 32 facing the membrane 30 is provided with a plurality of notches 40.
- the notches 40 of the cover 32 make it possible to guide and evacuate the water towards the space 20 then a drainage conduit of the housing 12.
- the housing 12 comprises two centering pins 42. As illustrated in view (A) of Figure 2 and in Figure 3, each centering pin 42 projects from the external wall 24 of the DC current interface. The number of centering pins 42, as well as their shape and size, are not limiting. Each centering pin 42 is configured to be housed in a corresponding recess 44 of the cover 32. The recesses 44 of the cover 32 are visible in the sectional view of Figure 3.
- the closure means 28 is fixedly attached, as opposed to being releasably attached, to the housing 12.
- the cover 32 is welded to the housing 12 by ultrasonic welding.
- the cover 32 may be welded to the housing 12 by ultrasonic welding at the connection of the cover 32 with each centering pin 42, i.e. in the recess 44 of the cover 32.
- the cover 32 could be bonded to the housing 12 using an adhesive, for example an Epoxy adhesive.
- the closing means 28 according to the first embodiment consists of a cover 32 and a membrane 30.
- the membrane 30 is described below with reference to Figure 4.
- Figure 4 schematically represents a front face (view A) and a rear face (view B) of the membrane 30.
- the membrane 30 has the shape of an oblong parallelepiped.
- the thickness of the membrane 30 is represented by the reference sign 46 in FIG. 4.
- the membrane 46 may have a thickness of the order of a millimeter.
- the membrane 46 may have a thickness of between a few tenths of a millimeter and a few millimeters.
- the thickness 46 of the membrane 30 is smaller than the thickness 34 of the cover 32 (see FIG. 3), in particular approximately ten times smaller.
- the membrane 30 is made of elastomer, in particular silicone or ethylene-propylene-diene monomer (EPDM).
- EPDM ethylene-propylene-diene monomer
- the membrane 30 comprises two main orifices 48 configured to each receive a connector pin, in particular a protective cap for the connector pin (not shown in FIG. 4, see FIG. 6B).
- the main orifices 48 of the membrane 30 are circular in shape, like the cross-section of the connector pins and their caps (visible in FIG. 6B).
- the diameter of each main orifice 48 of the membrane 30 therefore corresponds substantially to the diameter of the portion of the connector pin which is received in said orifice. This tight fit makes it possible to ensure sealing at the contact between the connector pin (or the protective cap for the pin) and the membrane 30.
- the membrane 30 further comprises two secondary orifices 50.
- the secondary orifices 50 are circular in shape and have a smaller diameter than the main orifices 48, in particular approximately five times smaller.
- the secondary orifices 50 have a shape and dimension complementary to the centering pins 42 of the housing 12.
- the secondary orifices 50 of the membrane 30 allow the centering pins 42 to extend through the membrane 30 into the recess 44 of the cover 32 (see Figure 3).
- the membrane 30 further comprises a plurality of fixing orifices 52.
- the fixing orifices 52 have the shape of an oblong hole.
- the fixing orifices 52 are positioned in the shape of a circle, the center of which would be each main orifice 48.
- the fixing orifices 52 have a shape complementary to corresponding fixing studs 54 of the housing 12.
- the fixing studs 54 of the housing 12 are visible in the view (A) of Figure 2.
- the membrane 30 can be assembled to the housing 12 by a form-fitting connection between the fixing studs 54 and the fixing holes 52.
- the tight fit between the fixing pins 54 and the fixing holes 52 can generate forces which allow the membrane 30 to be held to the housing 12. Furthermore, between the fixing pins 54 of the housing, a rear face 58 of the membrane 30 can be directly flattened against the surface of the wall 24 of the housing 12 in an assembled state of the connection device 10. This improves the frictional retention of the membrane 30 and the sealing between the closure means 28 and the housing 12.
- the membrane 30 of the closure means 28 may have a substantially flat front face 56, as shown in view (A) of Figure 4.
- the front face 56 of the membrane 30 may include recesses, ribs or grooves.
- the rear face 58 opposite the front face 56, is provided with several recesses 60 arranged radially relative to each main orifice 46 of the membrane 30.
- the recesses 60 extend respectively, in particular in a rectilinear manner, between a main orifice 48 and a fixing orifice 52.
- the recesses 60 are formed by a removal of material from the rear face 58 in the thickness 46 of the membrane 30.
- the recesses 60 do not pass through the membrane 30 on either side, but only form grooves.
- the projecting ribs 62 of the inner wall 64 of the housing 12 are visible in the view (A) of Figure 2 and Figure 3.
- the length of each projecting rib 62 extends parallel to a longitudinal central axis of the passage 18.
- the ribs 62 project from the inner wall 64 of the passage 18.
- the projecting ribs 62 are arranged on the inner wall 64 of the passage 18 at an equal distance from each other.
- the portion (54) of the projecting ribs 62 which extends outwardly and beyond the wall 24 respectively forms the fixing studs 54 of the housing 12.
- the shape, size and number of ribs 62 and fixing studs 54 are not limiting.
- each mounting recess 66 of the cover 32 corresponds to a withdrawal of material of a shape complementary to a fixing pad 54 from an edge 68 of the orifice 3S of the cover 32.
- Said edge 38 has a circular shape like [orifice 36 of the cover 32.
- the cover 32 can be welded to the housing 12 by ultrasonic welding at the level of the connection of the cover 32 with each fixing stud 54, that is to say in each recess 66 of the cover 32.
- the closure means 28 is positioned so that the rear face 58 of the membrane 30 faces the outer wall 24 of the housing 12, as in the position shown in view (A) of Figure 2.
- the centering of the closure means relative to the DC interface can be guided by the centering pins 42 of the housing 12.
- the closure means 28 is assembled to the DC interface so that each centering pin 42 is housed in a recess 44 of the corresponding cover 32 (see Figure 3).
- the fixing studs 54 of the housing 12 respectively pass through the fixing holes 52 of the membrane 30.
- the fixing studs 54 are respectively received in the mounting recesses 66 of the cover 32.
- the cover 32 is fixed to the housing 12 by ultrasonic welding.
- the membrane 30 is arranged between the cover 32 and an external wall 24 of the DC current interface of the housing 12. This in particular allows the membrane 30 to be firmly held between the cover 32 and the housing 12.
- the longitudinal central axis of the passage 18 is aligned with a longitudinal central axis of the main orifice 48 of the membrane 30 and with a longitudinal central axis of the orifice 36 of the cover 32.
- the closing means may consist of two parts, in particular only two parts.
- FIG. 5 shows in view (A) an exploded view of a closure means 280 comprising a membrane 300 and a cover 320 as two separate parts.
- the housing 12 is the same as that shown in Figures 2 to 4. [00135] In the following, its elements bearing the same reference signs as those described previously will not be described again and reference is made to their description made in the preceding paragraphs.
- the membrane 300 has the same structure as the membrane 30 illustrated in Figure 4.
- the membrane 300 therefore comprises main orifices 48, secondary orifices 50 and fixing orifices 42, as described with respect to Figure 4.
- the cover 320 has a structure identical to that of the cover 32 previously described and to which reference is made.
- the membrane 300 is first assembled to the housing 12 in a direction D oriented towards the internal receptacle of the housing 12, in particular by means of a connection by form complementarity between the fixing studs 54 of the housing 12 and the fixing orifices 52 of the membrane 300.
- the fixing studs 54 respectively pass through the fixing orifices 52.
- the centering pins 42 of the housing 12 respectively pass through the secondary orifices 50 of the membrane 300.
- the cover 320 is assembled to the assembly formed by the housing 12 and the membrane 300 in direction D.
- the cover 320 is then fixed to the housing 12 to form a connection device 100.
- the closing means 280 can be fixed in the same way as the closing means 28. Reference is therefore made to the preceding paragraphs regarding the fixing of the closing means 28, 280 to the housing 12.
- Figure 6A, Figure 6B and Figure 6C represent three successive steps when plugging a current plug 11 into a connection device 10, 100 according to the first embodiment.
- the closing means 28, 280 is in a closed position in Figure 6A and Figure 6B, and in an open position in Figure 6C.
- Figure 6A illustrates the elements that are assembled together when plugging in (plugging in) to charge an electric vehicle.
- a charging cable 5 is partially shown in that only one of its ends is illustrated.
- Such a charging cable 5 is known to those skilled in the art.
- the connection device according to any of the embodiments of the present invention does not require modifications to the charging cable known from the prior art.
- the structure of the charging cable 5 shown in FIG. 6A will therefore only be briefly described.
- the charging cable 5 comprises at one end 9 a current plug 11 and a handle 13.
- the current plug 11 is provided with two sets 19, 21 of tubular chimneys.
- the current sheet 11 comprises a first set 19 of two tubular chimneys 23 which are dedicated to direct current (DC).
- the power plug 11 includes a second set 21 of tubular chimneys 25 which are dedicated to alternating current (AC).
- the second set 21 may include 3 to 7 tubular chimneys 25 depending on the type of charging cable.
- the tubular chimneys 23, 25 are defined by a circular wall 27 of thickness T surrounding a tubular passage 29.
- the chimneys 23 of the first set 19 respectively have a tubular passage 29 of a larger diameter than that of the chimneys 25 of the second set 21.
- the tubular chimneys 23, 25 are respectively pluggable into the corresponding passages 18 of the housing 12 of the connection device 10, 100.
- the passage 29 of each tubular chimney 21, 25 is sized so as to be able to receive a connector pin of the vehicle to be charged (or of the charging terminal).
- the first set 19 of tubular chimneys 23 for direct current DC is surrounded by an oblong-shaped wall 31.
- a receiving space 33 is thus delimited between said oblong wall 31 and the external face of the circular walls 27 of the tubular chimneys 23.
- connection device 10 On the right of Figure 6A is shown a connection device 10 according to the first embodiment which is mounted on a vehicle or a charging station (not shown). Connector pins of the vehicle (or of the charging station) are respectively positioned in each passage 18 of the housing. [00150] In Figure 6A, the connector pins of the AC power interface are not shown,
- Each DC Current Interface passage 18 receives a DC connector pin 35 respectively. These DC pins 35 are more visible in the sectional views of Figure 6B and Figure 6C.
- each cap 39 projects outwardly through the main orifice 48 of the membrane 30.
- the closing means 28 is configured to close the opening 26 to the outside of said passage 18, in particular in a sealed manner.
- Figure 6B illustrates a plugging step during which the current plug 11 of the charging cable 5 is partially inserted into the connection device 10 in an insertion direction D oriented towards the inside of the electric vehicle or the charging terminal.
- the oblong wall 31 of the charging cable 5 is partially received in the space 20 (see view (A) of Figure 2) of the housing 12.
- Each tubular chimney 23 of the current plug 11 of the charging cable 5 is partially received in the orifice 36 of the cover 32 of thickness 34.
- the cover 32 is partially received in the receiving space 33 of the first DC assembly 19.
- the power plug 11 of the charging cable 5 is sufficiently inserted into the connection device 200 along the insertion direction D to deform the membrane 30 to a so-called open position of the closure means 28.
- the closure means 28 releases the opening 26 towards the outside of the passage 18 of the housing so as to allow electrical contact between the pin of DC connector 35 received in the passage 18 and the current plug 11 of the charging cable 5, in particular with a conductor (not shown) positioned in the tubular chimney 23 of the current plug 11.
- the change of position of the closing means 28 from the closed position to the open position is automatically initiated by inserting the current plug 11 of the charging cable 5 into the housing 12 at the DC current interface in the direction D oriented towards the interior of the electric vehicle or the charging terminal,
- the front face 56 of the membrane 30 is pushed by the tubular chimney 23 of the charging cable 5 in the direction D towards the inside of the passage 18, when inserting the current plug 11 into the connection device 10.
- the thrust of the tubular chimney 23 in the direction 0 causes the membrane 30 to fold against the internal wall 64 of the passage 18 of the housing 12.
- the membrane 30, in particular its rear face 28, rests partially against the internal wall 64 of the passage 18.
- the rear face 58 of the membrane 30 is positioned against the internal wall 64 of the passage 18.
- the projecting ribs 62 of the passage 18 are respectively received in the recesses 60 of the rear face 58 of the membrane 30.
- the opening of the closure means 28 automatically results from the insertion of the charging cable 5 into the connection device 10, an opening step specifically dedicated to the opening of the closure means, preceding the step of insertion of the charging cable, no longer has any place. A user can thus more quickly plug the charging cable 5 into the connection device 10.
- the membrane 30 being elastically deformable, the withdrawal of the current plug 11 from the housing 12 in a direction opposite to the insertion direction D automatically causes the change of position of the closing means 28 from the open position to the closed position. Indeed, in the absence of constraints, in particular in the absence of the thrust forces exerted by the tubular chimney 23, the membrane 30 returns to its initial state, also called "rest", which defines the closed position of the closing means 28. This also makes it possible to ensure that the closing means automatically and correctly repositions itself in the closed position.
- connection and the disengagement of the charging cable 5 from the connection device according to the present invention can be carried out simply and quickly for a user.
- closing means 28 is the only means provided to the housing 12 for closing the opening 26 to the outside of said passage 18.
- Figure 7 shows a connection device 200 according to a second embodiment and DC connector pins 35.
- connection device 200 comprises a housing 202 intended to be mounted to the body of a vehicle.
- housing 202 intended to be mounted to the body of a vehicle.
- an AC current interface and a DC current interface of the housing 202 are surrounded by a figure 8-shaped wall 22.
- the closing means 204 comprises an elastic means 206, in particular a compression spring 206, for each passage 18 of the housing 202.
- an elastic means other than a compression spring can be used.
- the compression spring 206 may have coils of diameter substantially similar to the diameter of the passage 18 of the housing. This makes it possible to improve the stability of the closing means 204, especially during changes in position of the closing means 204.
- the closing means 204 according to the second embodiment comprises a closing element 208.
- the closing element 208 has a complementary shape and dimension inside the passage 18 of the housing 202.
- the closure element 208 is a disk 208 pierced with a central hole 210.
- the central hole 210 of the closure element 208 is sized to receive a vehicle connector pin, such as the DC pin 25 shown in Figure 7.
- the disk 208 can be formed by assembling two washers 212, 214 (see view (B) of FIG. 7).
- the two washers 212, 214 can be held together by ultrasonic welding.
- the two washers 212, 214 can be held together by gluing or a mechanical connection (screwing or snap-fastening for example).
- the closure member 208 comprises two O-rings 216, 218.
- the first seal 216 is arranged along a circumference of the central orifice 210 of the disk 208.
- the second seal 218 is arranged along an outer circumference of the disk 208.
- the first seal 216 is arranged between the closure member 208 and the DC connector pin 35 so as to seal at this first interface.
- the second seal 218 is arranged between the closure member 208 and the inner wall 64 of the passage 18 so as to seal at this second interface.
- the O-rings 216, 218 make it possible to ensure sealing, in particular according to the protection index IP54 or IP55, without causing sufficient friction which would block or prevent the movement of the closing element 208 along a direction parallel to the longitudinal central axis of the passage 18 of the housing 202 when a charging plug 11 of a charging cable 5 is inserted into the housing 202.
- the housing 202 can further comprise a cover 220.
- the DC current interface of the housing 202 differs from the DC current interface of the housing 12 (according to the first embodiment), in that the portion of the passage 18 provided with the protruding ribs 62 of the first embodiment is replaced by the cover 220 in the second embodiment.
- the cover 220 for the DC interface has the shape of an oblong parallelepiped.
- the thickness of the cover 220 is represented by the reference sign 224 in the view (A) of FIG. 7.
- the cover 220 comprises two orifices 222, in particular circular.
- the circular orifices 222 of the cover 220 are each sized to receive a tubular chimney 23 of the current plug 11 of the charging cable 5 (visible in FIG. 8).
- the diameter of each orifice 222 of the cover 220 therefore corresponds substantially to the diameter of the tubular chimney 23.
- the cover 220 can be fixed to the housing 202 by a mechanical connection.
- the cover 220 is screwed to the housing 202.
- the external wall 24 of the DC current interface comprises a tubular screw chimney 226, in particular provided with a tapped hole, for receiving a fixing screw 228.
- the number of tubular screw chimneys 226 is identical to that of the number of corresponding fixing screws 228.
- a mechanical washer 230 more commonly called a “washer” in English, is arranged between the head of the fixing screw 228 and the cover 220.
- the mechanical washer 230 improves the distribution of stresses after tightening of the fixing screw 228.
- the mechanical washer 230 makes it possible to preserve the surface of the cover 220 by preventing direct contact between the head of the fixing screw 228 and the cover 220.
- the closing means 204 therefore comprises at least the elastic means 206 (compression spring 206) and the closing element 208 (disc 208).
- the compression spring 206 is arranged between a rear face 232 of the closing element 208 (disc 208) and a bottom wall 234 of the housing 202.
- the elastic means 206 (compression spring 206) is attached to the rear face 232 of the closing element 208 (disc 208).
- the elastic means 206 (compression spring 206) is attached to the bottom wall 234 of the housing 202.
- the elastic means 206 (compression spring 206) and the closing element 208 (disc 208) are retained to the housing 202.
- View (A) of Figure 8 illustrates a plugging step during which the current plug 11 of the charging cable 5 is partially inserted into the connection device 200 according to an insertion direction D oriented towards the inside of the electric vehicle or the charging terminal.
- the oblong wall 31 of the charging cable 5 is partially received in the space 20 (this space is also shown in view (A) of Figure 2) of the housing 202.
- Each tubular chimney 23 of the current plug 11 of the charging cable 5 is partially received in the corresponding orifice 22 of the cover 220 of thickness 224.
- the power plug 11 of the charging cable 5 is not sufficiently inserted into the connection device 200 to be able to cause the change of position of the closing means 204.
- the closing means 28 is still in the closed position.
- the elastic means 206 of the closing means 204 In the closed position, the elastic means 206 of the closing means 204 is in its initial state, called “at rest”, that is to say in a state where its potential energy is the lowest, or even zero.
- the elastic means 206 in particular the compression spring 206, has a dimension in its initial state which makes it possible to position the closing element 208, in particular the disk 208, at the level of the cap 39 of the DC pin 35.
- the closing element 208 in particular the disk 208, is arranged inside the passage 18 flush with the external wall 24 of the housing (shown in view (A) of Figure 7).
- the closing element 208 in particular the disc 208, is not received in the orifice 222 of the cover 220.
- This cover 220 is mounted on the external wall 24 of the housing 202.
- the change of position of the closing means 204 from the closed position to the open position is automatically initiated by inserting the current plug 11 of the charging cable 5 into the housing 202 at the DC current interface in the direction D oriented towards the interior of the electric vehicle or the charging terminal.
- the current plug 11 of the charging cable 5 is inserted as far as it will go into the connection device 200 along the insertion direction D.
- the closing means 204 is in an open position. In the open position, the closing means 204 releases the opening 26 to the outside of the passage 18 of the housing 202 so as to allow electrical contact between the DC connector pin 35 received in the passage 18 and the current plug 11 of the charging cable 5, in particular with a conductor (not shown) positioned in the tubular chimney 23 of the current plug 11.
- the tubular chimney 23 of the power plug 11 pushes the front face of the disc 208 toward the back wall 234 of the passage 18 so as to further compress the spring 206.
- the spring 206 may be in a state of maximum compression in the open position of the closing means 204.
- the restoring force of the spring 206 is sufficiently weak to prevent automatic ejection of the power plug 5 from the connection device 200.
- the disk 208 In the fully open position shown in view (C) of Figure 8, the disk 208 is far enough back toward the back wall 234 of the passage 18 that the DC connector pin 35 is sufficiently inserted into the passage 29 of the tubular chimney 23 of the power plug 11 to permit electrical contact.
- the opening of the closing means 204 automatically results from the insertion of the charging cable 5 into the connection device 200, an opening step specifically dedicated to the opening of the closing means, preceding the step of inserting the charging cable, no longer has any place. A user can thus more quickly plug the charging cable 5 into the connection device 200.
- the compression spring 2G6 is elastically deformable, withdrawing the current plug 11 from the housing 202 in a direction opposite to the insertion direction D automatically causes the position of the closing means 204 to change from the open position to the closed position. Indeed, in the absence of constraints, in particular in the absence of the thrust forces exerted by the tubular chimney 23 on the front face of the disc 208, the compression spring 206 returns to its initial state, also called “rest", which defines the closed position of the closing means 204. This also makes it possible to ensure that the closing means 204 repositions itself automatically and correctly in the closed position.
- connection and the disengagement of the charging cable 5 from the connection device according to the present invention can be carried out simply and quickly for a user.
- the closing means 204 is the only means provided to the housing 202 for closing the opening 26 to the outside of the passage 18.
- the closure means 28, 280 according to the first embodiment and the closure means 204 according to the second embodiment can be combined in the same connection device, in particular for the same passage 18 of the housing.
- the opening 26 of the passage 28 can be protected by the membrane 30, 300 as well as by the disk 208.
- the disk 208 can be arranged in the passage 18 and behind the rear face 28 of the membrane 30, 300.
- the stroke of the compression spring 206 in this embodiment can be smaller than that in the second embodiment.
- the redundancy of the closure means makes it possible to further improve the sealing of the connection device.
- Figure 9 schematically represents a connection device 301 according to a third embodiment, of which view (A) of Figure 9 shows a closed position of the closing means 302, view (B) of Figure 9 shows a partially open position of the closing means 302, and view (C) of Figure 9 shows an open position of the closing means 302. Only the DC current interface of the housing 304 of the connection device 301 is shown in Figure 9.
- the closing means 302 comprises an actuating mechanism 306 arranged on a wall 308 of the housing 304.
- the actuating mechanism 306 is mechanically connected to two flaps 310.
- the flaps 310 are designed to close the opening 26 to the outside of the passage 18 in the closed position of the closing means 302.
- Each flap 310 is pivotally mounted between the closed position and an open position of the closing means 302.
- the actuating mechanism 306 is configured to cause each flap 310 to pivot, in particular simultaneously, from the closed position to the open position by inserting the current plug 11 of the charging cable 5 (not shown) into the housing 304 at the DC current interface in the direction D oriented towards the inside of the electric vehicle or the charging station. More precisely, the actuating mechanism 306 is configured to cause each flap 310 to pivot, in particular simultaneously, when the current plug 11 of the charging cable 5 abuts the actuating mechanism 306 in the direction D.
- the actuating mechanism 306 may comprise a cam assembly. Alternatively or in combination, the actuating mechanism 306 may comprise one or more shafts. Alternatively or in combination, the actuating mechanism 306 may comprise one or more gears.
- Grooves 312 are provided in the wall 308 of the housing 304 to allow the pivoting of the flaps 310.
- Each track 310 is held in rotation about a rod 314.
- the rotational movement of the flaps 310 is indicated in views (B) and (C) of Figure 9 by an arrow around the rod 314.
- the flaps 310 have a shape that allows them to obstruct the entire inlet 26 of the passage 18 in the closed position of the closure means 302.
- the flaps 310 each have a shape allowing a simultaneous rotational movement of the flaps 310.
- each flap 310 may have a portion of substantially circular shape sized to cover the passage 18, this portion comprising a recessed edge, in particular a concave recess.
- the pivoting of the shutters 310 of the connection device 301 is automatically generated by the insertion of the charging cable 5, without requiring the user to manually manipulate the shutter, before being able to insert the current plug 11 of the charging cable 5 into the connection device 301,
- the closing means 28, 280 according to the first embodiment and the closing means according to the third embodiment can be combined in the same connection device, in particular for a same passage 18 of the housing.
- the flaps 310 according to the third embodiment can be arranged in front of the closing means 28. 208 according to the first embodiment in the insertion direction D.
- FIG 10 shows an exploded view of a connection device 400 according to a variant of the first embodiment.
- the connection device 400 comprises a housing 402 intended to be mounted to the body of a vehicle.
- the connection device 400 comprises a housing 412 and a closing means 428.
- the closing means 428 consists of a membrane 430 and a cover 432.
- the direct current interface DC of the housing 402 comprises a wall 424 which has been adapted so as to be able to receive the cover 432.
- the direct current interface DC of the housing 402 is provided with two recesses 413.
- the recesses 413 are each through-holes.
- the recesses 413 allow in particular the insertion of a respective locking lance 415 of the closing means 428.
- the closing means 408 comprises two locking lances 415 which extend perpendicularly from a base 401 of the cover 432.
- Each of the locking lances 415 comprises, towards its free end 417, an orifice 419.
- Each orifice 419 is adapted to be snapped onto a respective locking element 421 arranged in each of the recesses 413 of the housing 412.
- the closing means 428 can be assembled and attached by snap-fastening to the housing 412,
- the base 401 of the cover 432 comprises two circular orifices 436.
- the membrane 430 is overmolded to the cover 432.
- An injection point 423 can be positioned between the two orifices 436 of the cover 432.
- Each of the orifices 436 can comprise a notch 425 which makes it possible to drain or evacuate water which would accumulate at the interface between the base 401 of the cover 432 and an external surface 427 of the membrane 430.
- the membrane 430 may include a longitudinal protrusion 429 to allow better interference between the closure means 428 and the direct current DC interface of the housing 412.
- FIG. 11 in section makes it possible to make visible a connection zone 431 between the cover 432 and the membrane 430.
- This connection zone 431 is preferably sealed.
- the membrane 430 is overmolded to the cover 432, in particular via the injection point 423. also visible in Figure 11.
- the membrane 430 comprises at least one fold 433.
- the membrane 430 comprises four folds 433.
- the number of folds 433 is not limiting. A greater number of folds can facilitate the deployment of the membrane.
- the folds 433 are arranged radially around a main port 448 of the membrane 430. In the same manner as the main port 48 of the membrane 30 previously described, each main port 448 is configured to receive a connector pin 35, or a cap 39 covering one end of the connector pin 35.
- Each main port 448 of the membrane 430 has a circular shape, like the cross-section of the connector pins 35 and their caps 39 (only the caps 39 are visible in Figure 12).
- the inner diameter of each main port 448 of the membrane 30 in the closed position of the closure means 428 ( Figure 12) substantially corresponds to the outer diameter of the portion of the connector pin that is received in said port 448. This tight fit ensures sealing at the contact between the connector pin 35 (or the protective cap 39 of the pin) and the membrane 430.
- the folds 433 of the membrane 430 may be arranged around the main port 438 equidistant from each other. As shown in the sectional view of Figure 11, a cross-section of a fold 433 may have a cross-section in the shape of a letter "U".
- the cross-section can be defined in a plane perpendicular to the plane in which the base 401 of the cover 432 extends. Between each fold 433, the membrane comprises a portion 435. The portions 435 are separated from each other by a fold 433. The succession of folds 433 and portions 435 forms an accordion structure around the main orifice 438.
- the membrane 430 can be formed by a sheet of constant thickness, which is advantageous for manufacturing by molding or overmolding than the membrane 430. A part of constant thickness is indeed easier to manufacture by molding. [00208] In a closed position of the closure means 408, as illustrated in FIG. 12, the membrane 430 has a conical shape.
- the membrane 430 Due to the presence of the main orifice 448, the membrane 430 has, in particular, a truncated cone shape.
- the conical shape of the membrane 430 in the closed position of the locking means 428 makes it possible to avoid an accumulation of water between the cover 432 and the membrane 430 because the water can be evacuated to the outside of the housing 412.
- the notch 425 of the cover 432 visible in FIG. 10
- a corresponding notch 437 of the direct current interface DC visible in FIG. 12
- the membrane 430 is unfoldable from the closed position ( Figure 12 and Figure 13) to the open position ( Figure 14) of the closing means 428 by inserting a current plug 11 of a charging cable into the housing 412 at the direct current interface DC in a direction D oriented towards the inside of the housing 412.
- the insertion of a current plug 11 into the connection device 400 is described below with reference to Figures 13 and 14.
- a current plug 11 has already been described with respect to Figure 6A, to which reference is made.
- Figure 13 shows a sectional view of a step when inserting a power plug into the connection device 400 of Figure 10, in which the closing means 428 is still in the closed position.
- the power plug 11 is partially inserted into the connection device 400 in an insertion direction D oriented towards the inside of the electric vehicle or the charging station.
- the power plug 11 is not sufficiently inserted into the connection device 400 to be able to cause the change in position of the closing means 428.
- the closing means 28 is in the closed position.
- the membrane 430 In the closed position of the closing means 28, the membrane 430 is in a resting state.
- the membrane 430 In the open position of the closing means 28, the membrane 430 is in a stressed state.
- the 430 membrane is configured to automatically return to its resting state.
- the current plug 11 is sufficiently inserted into the connection device 400 in the insertion direction D to unfold the membrane 430 to a so-called open position of the closure means 428.
- the closure means 428 releases the opening 26 towards the outside of the passage 18 of the housing 412, for example so as to allow electrical contact between the DC connector pin 35 received in the passage 18 and the current plug 11.
- the membrane 430 is arranged relative to the housing 412 so that when passing from the closed position to the open position of the closure means 428, the membrane 430 unfolds towards the inside of the housing 412. This facilitates the insertion of the current plug 11 in the direction D.
- the folding of the membrane 430 makes it possible to limit the stresses exerted on the membrane during plugging, in particular because the membrane 430 can be unfolded without necessarily being stretched, in particular without being stretched. Thus, the membrane 430 can prove to be more robust. The membrane 430 is less prone to the risk of tearing.
- the thrust of the current plug 11 in direction D causes the deployment of the membrane 30 against the internal wall 64 of the passage 18 of the housing 412.
- the membrane In the open position of the closing means 428, the membrane has a cross-section, defined relative to the direction of insertion D, circular and of diameter complementary to the internal diameter of the passage 18 of the housing 412, [00213]
- the membrane 430 is configured to return to its original shape, i.e. to its resting state with its folds 433, by the release of the current plug from the charging cable of the housing 412 in an opposite direction inside the electric vehicle or the charging station, which automatically causes the closing means 428 to pass from the open position to the closed position.
- the closing means 204 according to the second embodiment and the closing means according to the third embodiment can be combined in the same connection device, in particular for the same passage 18 of the housing.
- the closing means 28, 280 according to the first embodiment, the closing means 204 according to the second embodiment and the closing means according to the third embodiment can be combined in the same connection device, in particular for the same passage.
- the redundancy of the closing means makes it possible to further improve the sealing of the connection device.
- connection device according to the first embodiment of the invention : housing : hole : front face of the housing : passage : space : wall : external wall of the current interface : opening of the passage to the outside , 280 : closing means , 300 : membrane , 320 : cover : thickness of the cover : hole in the cover : edge of the cover : notch in the cover : centering pin of the housing : recess in the cover : thickness of the membrane : main holes in the membrane : secondary holes in the membrane : fixing holes in the membrane : fixing studs for the housing : front face of the membrane : rear face of the membrane : recess in the membrane 62: protruding rib of the passage
- connection device according to the second embodiment
- connection device connection device according to the third embodiment
- connection device connection device according to a variant of the first embodiment of the invention
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Charge And Discharge Circuits For Batteries Or The Like (AREA)
- Electric Propulsion And Braking For Vehicles (AREA)
- Connector Housings Or Holding Contact Members (AREA)
Abstract
Description
DISPOSITIF DE CONNEXION POUR CHARGER UN VEHICULE ELECTRIQUECONNECTION DEVICE FOR CHARGING AN ELECTRIC VEHICLE
[001] La présente invention se rapporte à un dispositif de connexion configuré pour être monté sur un véhicule électrique, ou une borne de chargement, afin de charger un véhicule électrique, [001] The present invention relates to a connection device configured to be mounted on an electric vehicle, or a charging station, in order to charge an electric vehicle,
[002] Un exemple d’un véhicule électrique et celui d’une borne de chargement sont illustrés à la Figure 1. Le véhicule électrique 1 de la Figure 1 comprend un dispositif de connexion 3 par le biais duquel la batterie (non visible sur la Figure 1) du véhicule électrique 1 peut être rechargée au moyen d’un câble de charge 5 et d’une borne de chargement 7. Le câble de charge 5 comprend à une première extrémité 9 pourvue d une fiche de courant 11 et d’une poignée 13. La fiche de courant 11 est enfichable dans le dispositif de connexion 3 du véhicule électrique 1. Une deuxième extrémité 15 du câble de charge 5, opposée à sa première extrémité 9, est enfichable à un dispositif de connexion 17 de la borne de chargement 7. La borne de chargement 7 peut être une borne domestique, par exemple dans le garage d’une maison, une borne accessible sur la voie publique ou celte d’un garage automobile. Le dispositif de connexion 3 du véhicule électrique 1, voire le dispositif de connexion 17 de la borne 7, peut comprendre deux interfaces : une interface pour courant alternatif AC et une interface pour courant continu DC. Chaque interface AC, DC sont, de manière connue, pourvues de broches de connecteur, appelées plus communément « terminal » ou « pin » en anglais, et qui ne sont pas visibles sur la vue schématique de la Figure 1. Lors d’une charge en courant alternatif (AC), il convient d’enficher te câbte de charge 5 sur l’interface AC du dispositif de connexion. Pour une charge en courant continu (DC), il faut enficher le câble de charge 5 sur l'interface DC du dispositif de connexion. [002] An example of an electric vehicle and that of a charging station are illustrated in Figure 1. The electric vehicle 1 of Figure 1 comprises a connection device 3 by means of which the battery (not visible in Figure 1) of the electric vehicle 1 can be recharged by means of a charging cable 5 and a charging station 7. The charging cable 5 comprises at a first end 9 provided with a power plug 11 and a handle 13. The power plug 11 is pluggable into the connection device 3 of the electric vehicle 1. A second end 15 of the charging cable 5, opposite its first end 9, is pluggable into a connection device 17 of the charging station 7. The charging station 7 may be a domestic station, for example in the garage of a house, a station accessible on the public highway or that of a car garage. The connection device 3 of the electric vehicle 1, or even the connection device 17 of the terminal 7, may comprise two interfaces: an interface for alternating current AC and an interface for direct current DC. Each AC, DC interface is, in a known manner, provided with connector pins, more commonly called "terminal" or "pin" in English, and which are not visible in the schematic view of Figure 1. When charging with alternating current (AC), the charging cable 5 must be plugged into the AC interface of the connection device. For charging with direct current (DC), the charging cable 5 must be plugged into the DC interface of the connection device.
[003] Il existe plusieurs standards de dispositif de connexion adaptés en fonction de la zone géographique de commercialisation du véhicule. Le système de charge combiné (en anglais « combined charging system » ou CCS) est la norme de charge établie pour î’Union Européenne. Au Japon, c'est une prise de charge de type « CHAdeMO » qui est utilisé pour une charge en courant continu (DC). [003] There are several standards for connection devices adapted according to the geographical area where the vehicle is marketed. The combined charging system (CCS) is the charging standard established for the European Union. In Japan, a "CHAdeMO" type charging socket is used for direct current (DC) charging.
[004] Il est possible charger en courant continu (DC) un véhicule électrique en environ 30 minutes parce que la norme CCS est capable de fournir une puissance d’au moins 150 kW et allant jusqu’à 350 kW, avec une tension de plus de 400V, permetant ainsi une recharge rapide de la batterie du véhicule électrique. Le principal avantage de la recharge en courant continu (DC) d’un véhicule électrique par rapport à la recharge en courant alternatif (AC) est donc la puissance plus élevée et le gain de temps associé. [005] Une recharge en courant continu (DC) n'est toutefois pas toujours possible, notamment à la maison où seule une prise AC est habituellement disponible. Comme l’une des interfaces AC ou DC n'est pas nécessairement utilisée lors d’une charge, il est recommandé d'empêcher un accès à l’interface inutilisée, aussi bien pour la sécurité de l’utilisateur (en présence d'une fuite d'eau, un courant de fuite pourrait se former au niveau de l’interface inutilisée même si les broches ne sont pas alimentées, étant donné qu’elles sont reliées à la batterie) que pour protéger l'intérieur du dispositif de connexion de la poussière ou des éclaboussures d’eau. Il est connu de protéger l’interface AC et/ou DC au moyen d’un capot démontable ou d’un bouchon 19 en élastomère, comme montré sur la vue (A) de la Figure 1 , ou au moyen d'un, voire deux, volets de protection 21 montés sur des charnières de façon à pouvoir pivoter, tel qu'illustré à la vue (B) de la Figure 1. [004] It is possible to charge an electric vehicle with direct current (DC) in about 30 minutes because the CCS standard is capable of providing a power of at least 150 kW and up to 350 kW, with a voltage of more than 400 V, thus allowing a rapid recharge of the battery of the electric vehicle. The main advantage of charging an electric vehicle with direct current (DC) compared to charging with alternating current (AC) is therefore the higher power and the associated time saving. [005] Direct current (DC) charging is however not always possible, especially at home where only an AC outlet is usually available. Since one of the AC or DC interfaces is not necessarily used during charging, it is recommended to prevent access to the unused interface, both for the safety of the user (in the presence of a water leak, a leakage current could form at the unused interface even if the pins are not powered, since they are connected to the battery) and to protect the interior of the connection device from dust or water splashes. It is known to protect the AC and/or DC interface by means of a removable cover or an elastomer plug 19, as shown in view (A) of Figure 1, or by means of one, or even two, protective flaps 21 mounted on hinges so as to be able to pivot, as illustrated in view (B) of Figure 1.
[006] Ces solutions connues nécessitent toutefois l’usage des deux mains de l’utilisateur : une pour tenir le câble de charge 5, en particulier au niveau de la poignée 13, et l’autre pour enlever le bouchon 19 ou faire tourner le volet de protection 21 , [006] These known solutions, however, require the use of both hands by the user: one to hold the charging cable 5, in particular at the handle 13, and the other to remove the cap 19 or rotate the protective flap 21,
[007] Un câble de charge 5 de huit mètres pesant environ 5 kilogrammes, son maintien à une seule main n'est pas forcément aisé pour certains utilisateurs. îi serait donc avantageux que l’utilisateur ait les deux mains disponibles pour manipuler le câble de charge et l’enficher dans le dispositif de connexion . [007] An eight-meter charging cable weighing approximately 5 kilograms, holding it with one hand is not necessarily easy for some users. It would therefore be advantageous if the user had both hands available to handle the charging cable and plug it into the connection device.
En outre, il serait d’autant plus avantageux si un utilisateur pouvait procéder au branchement du câble de charge sur le dispositif de connexion au moyen d’une main seulement, notamment pour rendre te chargement davantage accessible aux personnes en situation de handicap. Furthermore, it would be even more advantageous if a user could connect the charging cable to the connection device using only one hand, particularly to make charging more accessible to people with disabilities.
[008] Un autre inconvénient des solutions connues est que le capot ou le bouchon ne soit pas correctement remis en place après le chargement, voire que l’utilisateur omette de le remettre en place. Dans ces deux cas de figure, il existe alors un risque que de l’eau pénètre dans le dispositif de connexion et à l’intérieur du véhicule, [008] Another disadvantage of the known solutions is that the hood or cap is not correctly replaced after loading, or even that the user forgets to replace it. In both cases, there is then a risk that water will penetrate the connection device and the interior of the vehicle,
[009] La présente invention a pour objet de pallier aux inconvénients susmentionnés. En particulier, la présente Invention a pour objet de faciliter la prise en main du chargement d’un véhicule électrique pour un utilisateur. Un objectif de la présente invention est également de mieux sécuriser te dispositif de connexion, par exempte en empêchant davantage l’eau de pénétrer dans l’intérieur du véhicule via le dispositif de connexion. [009] The present invention aims to overcome the aforementioned drawbacks. In particular, the present invention aims to make it easier for a user to handle the charging of an electric vehicle. An objective of the present invention is also to better secure the connection device, for example by further preventing water from penetrating into the interior of the vehicle via the connection device.
[0010] L’objet de la présente invention est atteint par un dispositif de connexion configuré pour être monté sur un véhicule électrique, ou une borne de chargement, afin de charger un véhicule électrique, comprenant ; un boîtier pourvu d’au moins une interface de courant (AC, DC), une paroi externe de l'interface de courant est enfichable avec une fiche de courant d'un câble de charge, et l’interface de courant (AC. DC) comprend au moins un passage traversant le boîtier, le passage étant adapté pour recevoir une broche de connecteur positionnée à l'intérieur du véhicule électrique ou de ta borne de chargement, et l’interface de courant (AC, DC) comprend un moyen de fermeture, en particulier un moyen de fermeture étanche, ajustable entre une position fermée et une position ouverte tel que : dans la position fermée du moyen de fermeture, le moyen de fermeture est configuré pour fermer l’ouverture vers l’extérieur dudit passage, en particulier de manière étanche, et dans la position ouverte du moyen de fermeture, le moyen de fermeture libère l’ouverture vers l’extérieur dudit passage de manière à permettre un contact électrique avec la broche de connecteur reçue dans le passage, et le changement de position du moyen de fermeture de la position fermée vers la position ouverte est enclenché automatiquement par l'insertion d’une fiche de courant d'un câble de charge dans le boîtier au niveau de l’interface de courant selon une direction orientée vers l'intérieur du véhicule électrique ou de la borne de chargement. [0010] The object of the present invention is achieved by a connection device configured to be mounted on an electric vehicle, or a charging station, in order to charge an electric vehicle, comprising; a housing provided with at least one current interface (AC, DC), an outer wall of the current interface is pluggable with a current plug of a charging cable, and the current interface (AC. DC) comprises at least one passage passing through the housing, the passage being adapted to receive a connector pin positioned inside the electric vehicle or the charging station, and the current interface (AC, DC) comprises a closing means, in particular a tight closing means, adjustable between a closed position and an open position such that: in the closed position of the closing means, the closing means is configured to close the opening towards the outside of said passage, in particular in a tight manner, and in the open position of the closing means, the closing means releases the opening towards the outside of said passage so as to allow electrical contact with the connector pin received in the passage, and the change of position of the closing means from the closed position to the open position is automatically triggered by the insertion of a current plug of a charging cable into the housing at the current interface in a direction oriented towards the outside. inside the electric vehicle or charging station.
[0011] Comme l’ouverture du moyen de fermeture résulte automatiquement de l’insertion du câble de charge, une étape d’ouverture spécifiquement dédiée à l’ouverture du moyen de fermeture, précédant l’étape d'insertion du câble de charge, n’a pas lieu d’être. Un utilisateur peut ainsi plus rapidement brancher le câble de charge dans le dispositif de connexion selon l’invention car il permet un branchement avec une étape de moins (l'étape de l'ouverture du moyen de fermeture) par rapport à l’état de la technique décrit ci-dessus. [0011] Since the opening of the closure means results automatically from the insertion of the charging cable, an opening step specifically dedicated to the opening of the closure means, preceding the step of inserting the charging cable, does not need to be. A user can thus more quickly plug the charging cable into the connection device according to the invention because it allows a connection with one less step (the step of opening the closure means) compared to the state of the art described above.
Avoir une autre main libre pour enlever le bouchon de protection ou faire pivoter le volet de protection, comme dans un dispositif connu de l’état de la technique, n'est plus nécessaire grâce au dispositif de connexion selon l’invention . Ainsi, l’utilisateur peut utiliser ses deux mains pour manipuler et porter le câbie de charge. Alternativement, l’utilisateur peut réaliser le branchement du câble de charge au dispositif de connexion d’une seule main. L’opération d’enfichage est aussi rendue plus instinctive et « user friendly » car il suffit à l’utilisateur d’insérer la fiche de courant dans le boîtier, sans se demander comment enlever le moyen de fermeture, par exemple sans se demander selon quel axe doit être pivoté le volet. Having another hand free to remove the protective cap or to pivot the protective flap, as in a device known from the prior art, is no longer necessary thanks to the connection device according to the invention. Thus, the user can use both hands to handle and carry the charging cable. Alternatively, the user can connect the charging cable to the connection device with one hand. The plug-in operation is also made more instinctive and "user friendly" because the user only has to insert the power plug into the housing, without having to worry about how to remove the closure means, for example without having to worry about which axis the flap should be pivoted.
[0012] Une méthode selon la présente invention pour enficher une fiche de courant d’un câble de charge, afin de charger un véhicule électrique, à une interface de courant (AC, DC) du dispositif de connexion selon la présente invention, peut comprendre : une étape d’insertion de la fiche de courant dans l’interface correspondante selon une direction orientée vers l'intérieur du véhicule électrique ou de la borne de chargement, ladite étape d’insertion provoquant automatiquement l’ouverture du passage de manière à permettre la mise en contact électrique entre le conducteur de la fiche et tes broches du dispositif. [0013] L'opération d’enfichage est ainsi également rendue plus tacite pour une personne avec un handicap visuel ou présentant des troubles de la vision, puisque !a seuie l’insertion du câbte est suffisante pour changer la position du moyen de fermeture, [0012] A method according to the present invention for plugging a current plug of a charging cable, in order to charge an electric vehicle, into a current interface (AC, DC) of the connection device according to the present invention, may comprise: a step of inserting the current plug into the corresponding interface in a direction oriented towards the inside of the electric vehicle or the charging terminal, said insertion step automatically causing the opening of the passage so as to allow electrical contact to be made between the conductor of the plug and the pins of the device. [0013] The plugging operation is thus also made more tacit for a person with a visual impairment or with vision problems, since the mere insertion of the cable is sufficient to change the position of the closing means,
[0014] Le changement de position du moyen de fermeture de la position fermée vers ia position ouverte peut être enclenché uniquement de manière mécanique par i’insertion d'une fiche de courant d'un câble de charge dans le boîtier. Ainsi, l'enfichage du câble de charge dans te boîtier ne nécessite aucun système motorisé, ce qui permet de réduire te coût et ia complexité du dispositif de connexion. [0014] The change of position of the closing means from the closed position to the open position can be triggered solely mechanically by inserting a power plug of a charging cable into the housing. Thus, the plugging of the charging cable into the housing does not require any motorized system, which reduces the cost and complexity of the connection device.
[0015] Le changement de position du moyen de fermeture de ia position ouverte vers ia position fermée peut être enclenchée automatiquement par le retrait de ia fiche de courant du câbte de charge hors du boîtier au niveau de l'interface de courant selon une direction opposée à l’intérieur du véhicule électrique ou de la borne de chargement. [0015] The change of position of the closing means from the open position to the closed position can be automatically initiated by removing the current plug of the charging cable from the housing at the current interface in an opposite direction inside the electric vehicle or the charging station.
[0016] Le moyen de fermeture est en particulier configuré pour rendre étanche te passage de l'interface de courant. L'étanchéité du passage obtenu grâce au moyen de fermeture peut comprendre l'étanchéité à la poussière et/ou l'étanchéité à l’eau l'étanchéité et/ou ia protection contre l'insertion d’un doigt. Le niveau de protection est usuellement défini avec « l'indice de protection (IP) » qui est un standard validé par ia Commission électrotechnique internationale et est repris par la norme européenne EN 6052S. [0016] The closing means is in particular configured to seal the passage of the current interface. The sealing of the passage obtained by means of the closing means may comprise dust-tightness and/or water-tightness, sealing and/or protection against the insertion of a finger. The level of protection is usually defined with the “protection index (IP)” which is a standard validated by the International Electrotechnical Commission and is taken up by the European standard EN 6052S.
L’indice de protection IP 54 se rapporte aux équipements électriques protégés des infiltrations limitées de poussière et des projections de liquides (type éclaboussures). Le moyen de fermeture peut aussi être configuré pour rendre étanche te passage de l’interface de courant selon l'indice de protection IP55. L’indice de protection IP55 offre une protection contre la poussière et les projections d’eau, quel que soit l’angle de projection et peu importe que la ou tes broches de connecteurs soient alimentées ou non. The IP 54 protection rating refers to electrical equipment protected against limited dust ingress and liquid projections (splash type). The closure means can also be configured to seal the current interface passage according to the IP55 protection rating. The IP55 protection rating provides protection against dust and water projections, regardless of the projection angle and regardless of whether the connector pin(s) are energized or not.
L’indice de protection IP 54, ainsi que l’indice de protection IP 55. sont adaptés à ia protection d’un dispositif de connexion configuré pour être monté sur un véhicule électrique, ou une borne de chargement, afin de charger un véhicule électrique. The IP 54 protection rating, as well as the IP 55 protection rating, are suitable for protecting a connection device configured to be mounted on an electric vehicle, or a charging station, in order to charge an electric vehicle.
Autrement dit, le moyen de fermeture selon la présente invention peut être un moyen de fermeture étanche selon l'indice de protection IP 54 ou î P 55, et peut être configuré pour fermer l’ouverture vers l’extérieur dudit passage de manière étanche selon l’indice de protection IP 54 ou IP 55. In other words, the closing means according to the present invention may be a sealed closing means according to the protection index IP 54 or IP 55, and may be configured to close the opening to the outside of said passage in a sealed manner according to the protection index IP 54 or IP 55.
Le moyen de fermeture peut être configuré pour rendre te dispositif de connexion conforme à la norme CEI 621Ô6-3, édition 2022 (« CEI » étant l'acronyme de Commission Electrotechnique Internationale ). [0017] La présente invention, relative à un dispositif de connexion, peut être davantage améliorée grâce aux modes de réalisations suivant, The closing means may be configured to make the connecting device compliant with IEC 621Ô6-3, 2022 edition (“IEC” being the acronym for International Electrotechnical Commission). [0017] The present invention, relating to a connection device, can be further improved by the following embodiments,
[0018] Selon un mode de réalisation, te dispositif de connexion peut être caractérisé en ce que ledit moyen de fermeture soit Tunique moyen fourni au boîtier pour fermer l’ouverture vers l’extérieur dudit passage, [0018] According to one embodiment, the connection device may be characterized in that said closing means is a means provided to the housing for closing the opening to the outside of said passage,
[0019] Autrement dit, la paroi externe du boîtier du dispositif de connexion peut être caractérisée par l’absence de couvercle ou de bouchon de protection manipuiabie à la main, comme ceux connues de l'état de la technique. Cela contribue à réduire davantage te nombre de composants du dispositif de connexion et à simplifier i’interface du dispositif de connexion pour un utilisateur. [0019] In other words, the outer wall of the housing of the connection device may be characterized by the absence of a hand-operable protective cover or cap, such as those known from the prior art. This contributes to further reducing the number of components of the connection device and to simplifying the interface of the connection device for a user.
[0020] Selon un mode de réalisation, te moyen de fermeture, ou au moins un capot du moyen de fermeture, peut être monté de manière détachable au boîtier. [0020] According to one embodiment, the closing means, or at least one cover of the closing means, can be detachably mounted to the housing.
[0021] Le moyen de fermeture, ou au moins un élément du moyen de fermeture comme un capot ou un volet, peut ainsi être avantageusement remplacé sans nécessiter le remplacement de l’intégralité du dispositif de connexion. De ce fait, un moyen de fermeture qui serait défectueux peut ainsi être facilement remplacer, en particuiier sans endommager te reste du dispositif de connexion. Le moyen de fermeture peut être ainsi remplacé, réutilisé ou recyclé. [0021] The closing means, or at least one element of the closing means such as a cover or a flap, can thus advantageously be replaced without requiring the replacement of the entire connection device. As a result, a closing means that is defective can thus be easily replaced, in particular without damaging the rest of the connection device. The closing means can thus be replaced, reused or recycled.
[0022] Le moyen de fermeture, ou au moins un capot du moyen de fermeture, peut être monté par encliquetage au boîtier. [0022] The closing means, or at least one cover of the closing means, can be snap-mounted to the housing.
Une liaison par encliquetage est aussi connue sous te nom de « snap fit connection » en anglais. La liaison par encliquetage se rapporte de préférence à une liaison créée par un emboîtement d’un moyen de verrouillage du moyen de fermeture avec un moyen de verrouillage conjugué du boîtier. L’emboîtement des moyens verrouillage respectifs peut créer un déclic. L’emboîtement peut se faire selon une direction orientée vers l’intérieur du véhicule électrique ou de la borne de chargement, A snap-fit connection is also known as a “snap fit connection” in English. The snap-fit connection preferably refers to a connection created by a fitting of a locking means of the closure means with a mating locking means of the housing. The fitting of the respective locking means can create a click. The fitting can be done in a direction oriented towards the inside of the electric vehicle or the charging station,
[0023] Le moyen de fermeture, ou au moins un capot du moyen de fermeture, peut être monté par liaison par complémentarité de forme au boîtier. [0023] The closing means, or at least one cover of the closing means, may be mounted by form-fitting connection to the housing.
Le moyen de fermeture et le boîtier peuvent être reliées entre eux uniquement par complémentarité de formes. Les surfaces qui se touchent au niveau de l’interface de contact maintiennent leur liaison par elles-mêmes et par les forces transmises, The closing means and the housing may be connected to each other only by means of form-fitting. The surfaces which touch at the contact interface maintain their connection by themselves and by the forces transmitted,
[0024] Le moyen de fermeture, ou au moins un capot du moyen de fermeture, peut être monté par vissage au boîtier. Le moyen de fermeture et le boîtier peuvent chacun être pourvu d’un trou taraudé dans lesquels peuvent être insérer et visser une même vis de fixation afin de maintenir le moyen de fermeture au boîtier. [0024] The closing means, or at least one cover of the closing means, may be screw-mounted to the housing. The closing means and the housing may each be provided with a tapped hole into which the same fixing screw may be inserted and screwed in order to hold the closing means to the housing.
La fixation par vissage offre un maintien détachable, fiable et facile à assembler et désassembler. The screw-on attachment provides a detachable, reliable hold that is easy to assemble and disassemble.
[0025] Le moyen de fermeture, ou au moins un capot du moyen de fermeture, peut être monté par une combinaison d’au moins deux moyens de liaisons parmi : l’encliquetage, la liaison par complémentarité de forme et le vissage. [0025] The closing means, or at least one cover of the closing means, can be mounted by a combination of at least two connecting means among: snap-fastening, form-fitting connection and screwing.
Ainsi, un meilleur maintien mécanique du moyen de fermeture au boîtier peut être obtenu par la redondance des liaisons. Thus, better mechanical retention of the closing means to the housing can be achieved by redundant connections.
[0026] Selon un premier mode de réalisation, ie moyen de fermeture peut comprendre une membrane déformable pourvue d'au moins un orifice principal, l'orifice principal de la membrane peut être configuré pour recevoir une broche de connecteur, en particulier de manière étanche, dans ia position fermée du moyen de fermeture, la membrane étant déformable de la position fermée vers la position ouverte du moyen de fermeture par l’insertion d’une fiche de courant d’un câble de charge dans ie boîtier au niveau de l’interface de courant selon une direction orientée vers l’intérieur du véhicule électrique ou de la borne de chargement ; et la membrane étant déformable de la position ouverte vers la position fermée du moyen de fermeture par le dégagement de la fiche de courant du câble de charge du boîtier selon une direction opposée à l’intérieur du véhicule électrique ou de la borne de chargement. [0026] According to a first embodiment, the closure means may comprise a deformable membrane provided with at least one main orifice, the main orifice of the membrane may be configured to receive a connector pin, in particular in a sealed manner, in the closed position of the closure means, the membrane being deformable from the closed position to the open position of the closure means by inserting a current plug of a charging cable into the housing at the current interface in a direction oriented towards the inside of the electric vehicle or the charging terminal; and the membrane being deformable from the open position to the closed position of the closure means by releasing the current plug of the charging cable from the housing in an opposite direction inside the electric vehicle or the charging terminal.
[0027] La caractéristique de la membrane offre à la fois un moyen d’étanchéité et un moyen déformable automatiquement par l’insertion de la fiche de courant. En outre, la membrane offre une déformation réversible : elle retourne à son état initial dans la position fermée lorsque les sollicitations dues à l’insertion de la fiche d’enfichage sont éliminées. Ainsi, la membrane peut être une membrane élastique. [0027] The feature of the membrane provides both a sealing means and a means automatically deformable by the insertion of the plug. In addition, the membrane provides a reversible deformation: it returns to its initial state in the closed position when the stresses due to the insertion of the plug are eliminated. Thus, the membrane can be an elastic membrane.
En particulier, la membrane est adaptée pour tolérer une résistance de plusieurs milliers de cycles d’enfichage. In particular, the membrane is suitable to tolerate a resistance of several thousand plug-in cycles.
Préférentiellement, la membrane est avantageusement résistante à l’eau. Preferably, the membrane is advantageously water resistant.
[0028] La forme et la dimension de l'orifice principal de la membrane sont définies en fonction de la structure de la broche de connecteur. L’étanchéité entre la broche de connecteur et la membrane peut être assurée par un ajustement serré de la broche de connecteur dans l'orifice principal de la membrane de manière à ne pas laisser passer l'eau par exemple. A l’intérieur du passage, une portion de la broche de connecteur peut dépasser de l’orifice principal depuis la membrane et vers l’extérieur du dispositif de connexion. Cette portion de ia broche de connecteur qui dépasse peut être couverte d'un capuchon formé en un matériau électriquement isolant, en particulier en éiastomére. [0028] The shape and size of the main orifice of the membrane are defined according to the structure of the connector pin. The sealing between the connector pin and the membrane can be ensured by a tight fit of the connector pin in the main orifice of the membrane so as not to allow water to pass through for example. Inside the passage, a portion of the connector pin can protrude from the main port from the membrane and to the outside of the connection device. This portion of the connector pin which protrudes may be covered with a cap formed of an electrically insulating material, in particular of elastomer.
[0029] Seton une variante du premier mode de réalisation, ia membrane peut reposer partiellement contre la paroi interne du passage dans la position ouverte du moyen de fermeture. [0029] According to a variant of the first embodiment, the membrane may rest partially against the internal wall of the passage in the open position of the closing means.
[0030] L’insertion de la fiche d’enfichage exerce une force de poussée sur une face avant de la membrane. La membrane étant déformable, une face arrière de la membrane se plaque contre la paroi interne du passage. La membrane est agencée entre ladite paroi interne et une paroi externe de la fiche d’enfichage dans la position ouverte. Dans cette position de ia membrane, l’accès au passage n'est plus fermé et permet donc une connexion avec la broche de connecteur. [0030] Insertion of the plug-in connector exerts a thrust force on a front face of the membrane. Since the membrane is deformable, a rear face of the membrane is pressed against the inner wall of the passage. The membrane is arranged between said inner wall and an outer wall of the plug-in connector in the open position. In this position of the membrane, access to the passage is no longer closed and therefore allows a connection with the connector pin.
[0031] Selon une variante du premier mode de réalisation, au moins une des faces de la membrane peut comprendre un ou plusieurs évidements arrangés radialement par rapport à l’orifice principal de la membrane. [0031] According to a variant of the first embodiment, at least one of the faces of the membrane may comprise one or more recesses arranged radially relative to the main orifice of the membrane.
[0032] Les évidements radiaux permettent de faciliter la déformation de ia membrane en fournissant des lignes d'affaiblissement. [0032] The radial recesses facilitate the deformation of the membrane by providing lines of weakness.
Les évidements radiaux permettent de réduire l’épaisseur de la membrane dans certaines régions de la membrane afin qu'elle puisse être logée, en position ouverte, dans l’espace délimité entre ladite paroi interne et une paroi externe de ia fiche d’enfichage. The radial recesses make it possible to reduce the thickness of the membrane in certain regions of the membrane so that it can be housed, in the open position, in the space defined between said internal wall and an external wall of the plug-in connector.
[0033] Selon une variante du premier mode de réalisation, une paroi interne du passage peut comprendre une ou plusieurs nervures saillantes de forme et de dimension complémentaires aux évidements de la membrane. [0033] According to a variant of the first embodiment, an internal wall of the passage may comprise one or more projecting ribs of a shape and size complementary to the recesses of the membrane.
[0034] La membrane peut ainsi être accommoder entre la paroi interne du passage et une 5broche de connecteur. [0034] The membrane can thus be accommodated between the internal wall of the passage and a connector pin.
[0035] Les nervures saillantes permettent en outre de former des plots de fixations pour la membrane. [0035] The protruding ribs also make it possible to form fixing pads for the membrane.
[0036] Selon une variante du premier mode de réalisation, la membrane peut comprendre en outre au moins un orifice de fixation pour une liaison par complémentarité de forme avec le boîtier, en particulier avec un plot de fixation correspondant du boîtier, [0036] According to a variant of the first embodiment, the membrane may further comprise at least one fixing orifice for a connection by form complementarity with the housing, in particular with a corresponding fixing stud of the housing,
[0037] L’assemblage de ia membrane au boîtier peut ainsi être facilement mise en œuvre, et à moindre coût. [0037] The assembly of the membrane to the housing can thus be easily implemented, and at a lower cost.
Une longueur des nervures saillantes pourvues sur la paroi interne du passage peuvent dépasser longitudinalement vers l’extérieur du passage afin de former des plots de de fixation sur ia circonférence de l'ouverture du passage. A length of the projecting ribs provided on the inner wall of the passage can extend longitudinally outwards from the passage to form fixing studs on the circumference of the passage opening.
[0038] La membrane est préférablement suffisamment flexible pour pouvoir se déformer sans trop de résistance lors de i’insertion de la fiche de courant. La membrane est préférablement suffisamment dure pour que le moyen de fermeture ne s’ouvre pas de manière involontaire. La membrane peut ainsi avoir une dureté de Shore A comprise entre 20 et 80. La membrane peut être fabriquée dans un matériau isolant électrique. La membrane peut être fabriquée dans un matériau élastique, en particulier dans un matériau élastique ayant une limite d’élasticité suffisante pour un moyen de fermeture dans un dispositif de connexion configuré pour être monté sur un véhicule électrique, ou une borne de chargement, afin de charger un véhicule électrique. [0038] The membrane is preferably sufficiently flexible to be able to deform without too much resistance when inserting the power plug. The membrane is preferably sufficiently hard so that the closure means does not open unintentionally. The membrane can thus have a Shore A hardness of between 20 and 80. The membrane can be made of an electrically insulating material. The membrane can be made of an elastic material, in particular of an elastic material having a sufficient elastic limit for a closure means in a connection device configured to be mounted on an electric vehicle, or a charging station, in order to charge an electric vehicle.
[0039] Selon une variante du premier mode de réalisation, ia membrane peut être fabriquée en élastomère, en particulier en silicone ou en éthylène-propyîéne-diène monomère (EPDM). [0039] According to a variant of the first embodiment, the membrane can be made of elastomer, in particular silicone or ethylene-propylene-diene monomer (EPDM).
[0040] Aussi bien une membrane en silicone, qu'une membrane EPDM, est adaptée au surmoulage. Le choix de ces matériaux rend ainsi possible la fabrication du moyen de fermeture par surmoulage. [0040] Both a silicone membrane and an EPDM membrane are suitable for overmolding. The choice of these materials thus makes it possible to manufacture the closure means by overmolding.
[0041] Selon une variante du premier mode de réalisation, ie moyen de fermeture peut comprendre en outre un capot, ie capot comprenant au moins un orifice pour recevoir un conducteur électrique d'une fiche de courant d’un câble de charge, et la membrane étant agencée entre ledit capot et une paroi externe de l’interface de courant du boîtier. [0041] According to a variant of the first embodiment, the closing means may further comprise a cover, the cover comprising at least one orifice for receiving an electrical conductor of a current plug of a charging cable, and the membrane being arranged between said cover and an external wall of the current interface of the housing.
[0042] Le capot permet de maintenir la membrane déformable, en particulier contre le boîtier. Le capot est préférentiellement formé dans un matériau plus dur que la membrane. Le capot peut être en plastique. Le capot peut être formé par moulage par injection. [0042] The cover allows the deformable membrane to be held, in particular against the housing. The cover is preferably formed from a harder material than the membrane. The cover may be made of plastic. The cover may be formed by injection molding.
[0043] Seion une variante du premier mode de réalisation, un bord du capot faisant face à la membrane peut être pourvu d’une pluralité d’encoches pour guider et évacuer l’eau vers un conduit de drainage du boîtier. [0043] According to a variant of the first embodiment, an edge of the cover facing the membrane may be provided with a plurality of notches for guiding and evacuating water towards a drainage conduit of the housing.
[0044] Le capot du moyen de fermeture est donc adapté pour le drainage et ( évacuation d’eau. Une entrée d’eau à l’intérieur du passage peut ainsi être évitée. [0044] The cover of the closing means is therefore suitable for drainage and (evacuation) of water. An entry of water inside the passage can thus be avoided.
[0045] Selon une variante du premier mode de réalisation, le boîtier peut comprendre au moins un pion de centrage configuré pour être logé dans un évidement correspondant du capot, le capot comprenant au moins un tel évidement, [0045] According to a variant of the first embodiment, the housing may comprise at least one centering pin configured to be housed in a corresponding recess of the cover, the cover comprising at least one such recess,
[0046] Seion une variante du premier mode de réalisation, la membrane et le capot sont formés d’un seul tenant, en particulier par surmoulage. [0047] Ainsi, le nombre de pièce formant ie moyen de fermeture peut être avantageusement réduit. Le moyen de fermeture peut être formé d'une seule pièce surmouiée. Le surmoulage est une technique qui utilise une liaison chimique et/ou mécanique pour joindre deux pièces de façon irréversible. [0046] According to a variant of the first embodiment, the membrane and the cover are formed in one piece, in particular by overmolding. [0047] Thus, the number of parts forming the closure means can be advantageously reduced. The closure means can be formed from a single overmolded part. Overmolding is a technique which uses a chemical and/or mechanical bond to join two parts irreversibly.
[0048] Selon une variante du premier mode de réalisation, ie capot peut être soudé, en particulier par soudage ultrasonique, ou collé au boîtier. Le capot et le boîtier peuvent être assemblés par une soudure à chaud. Le capot et le boîtier peuvent être assemblés par une soudure à froid. En particulier, le capot et le boîtier peuvent être assemblés par soudage ultrasonique. [0048] According to a variant of the first embodiment, the cover may be welded, in particular by ultrasonic welding, or glued to the housing. The cover and the housing may be assembled by hot welding. The cover and the housing may be assembled by cold welding. In particular, the cover and the housing may be assembled by ultrasonic welding.
[0049] Un désengagement, surtout involontaire, du capot peut ainsi être empêché. [0049] A disengagement, especially involuntary, of the hood can thus be prevented.
Un avantage du soudage ultrasonique, ou soudage par ultrason, est que ia chaieur est auto- générée entre les matériaux donc il n’y a pas besoin de chaleur externe. Un autre avantage du soudage ultrasonique est sa rapidité. Un autre avantage du soudage ultrasonique soudage est que ia liaison résultante est efficace à l'étanchéité. Un autre avantage du soudage ultrasonique est qu'il est adapté aux matériaux plastiques, dont sont formés le boîtier et le capot. One advantage of ultrasonic welding, or ultrasonic welding, is that the heat is self-generated between the materials so there is no need for external heat. Another advantage of ultrasonic welding is its speed. Another advantage of ultrasonic welding is that the resulting bond is effective at sealing. Another advantage of ultrasonic welding is that it is suitable for plastic materials, from which the housing and cover are formed.
[0050] Selon une variante du premier mode de réalisation, dans la position fermée du moyen de fermeture, la membrane peut comprendre au moins un pli, et dans la position ouverte du moyen de fermeture, le au moins un pli de la membrane peut être au moins partiellement déplié, en particulier le au moins un pli de la membrane peut être déplié. En particulier, la membrane comprend au moins deux plis, préférentiellement quatre plis. Les plis peuvent être agencés à équidistance des uns des autres. La membrane peut avoir un état de repos dans lequel la membrane comprend le au moins un pli. La membrane peut avoir un état de contrainte dans lequel le au moins un pli de la membrane est déplié. La membrane peut être configurée pour revenir automatiquement de l’état de contrainte vers l'état de repos de ia membrane. Ainsi, ie changement de position du moyen de fermeture de ia position ouverte vers la position fermée peut être enclenché automatiquement par le retrait de la fiche de courant d'un câble de charge de l'interface de courant du boîtier. Le moyen de fermeture peut être formé par une membrane dépliable. Le moyen de fermeture peut avantageusement être dépourvu de pièces mécaniques mobiles. Le moyen de fermeture peut être facile et peu coûteux à entretenir. La membrane du moyen de fermeture peut être facilement remplacer en cas de besoin. La membrane comprenant au moins un pli peut être fabriquée de manière peu coûteuse, en particulier par moulage. Autrement dit, ie au moins un pli de la membrane peut être formé par moulage. En sortie de moule, la membrane est dans un état au repos, La membrane peut être formée d’un seul tenant. La membrane peut être formée par une feuille d'épaisseur constante. [0050] According to a variant of the first embodiment, in the closed position of the closing means, the membrane may comprise at least one fold, and in the open position of the closing means, the at least one fold of the membrane may be at least partially unfolded, in particular the at least one fold of the membrane may be unfolded. In particular, the membrane comprises at least two folds, preferably four folds. The folds may be arranged equidistant from each other. The membrane may have a rest state in which the membrane comprises the at least one fold. The membrane may have a stress state in which the at least one fold of the membrane is unfolded. The membrane may be configured to automatically return from the stress state to the rest state of the membrane. Thus, the change of position of the closing means from the open position to the closed position may be automatically triggered by removing the current plug of a charging cable from the current interface of the housing. The closure means may be formed by an unfoldable membrane. The closure means may advantageously be free of moving mechanical parts. The closure means may be easy and inexpensive to maintain. The membrane of the closure means may be easily replaced if necessary. The membrane comprising at least one fold may be manufactured inexpensively, in particular by molding. In other words, ie at least one fold of the membrane may be formed by molding. When leaving the mold, the membrane is in a state at rest, The membrane may be formed in one piece. The membrane may be formed by a sheet of constant thickness.
[0051] Selon une variante du premier mode de réalisation, la membrane est agencée de manière à ce que lors du passage de la position fermée vers la position ouverte du moyen de fermeture, la membrane se déplie vers l’intérieur du boîtier. Cela permet de réduire l’exposition de la membrane à l’environnement extérieur lors de ia charge du véhicule électrique. En outre, cela permet de faciliter l'insertion de la fiche de courant d’un câble de charge dans le boîtier. [0051] According to a variant of the first embodiment, the membrane is arranged so that when the closing means moves from the closed position to the open position, the membrane unfolds towards the inside of the housing. This makes it possible to reduce the exposure of the membrane to the external environment when charging the electric vehicle. In addition, this makes it easier to insert the power plug of a charging cable into the housing.
[0052] Selon une variante du premier mode de réalisation, le au moins un pli peut s'étendre radialement à partir du au moins un orifice principal de la membrane. Autrement dit, le ou les plis peuvent être agencés radialement autour de l’orifice principal de la membrane. [0052] According to a variant of the first embodiment, the at least one fold may extend radially from the at least one main orifice of the membrane. In other words, the fold(s) may be arranged radially around the main orifice of the membrane.
[0053] La membrane peut comprendre une surface extérieure dont une portion est au moins partiellement conique dans la position fermée du moyen de fermeture, en particulier de manière à permettre l’évacuation d'eau qui pourrait s'accumuler au niveau de la surface extérieure de la membrane lorsque le moyen de fermeture est en position fermée. Selon une variante du premier mode de réalisation, la membrane peut avoir une forme au moins partiellement, en particulier substantiellement, conique dans ia position fermée du moyen de fermeture. La membrane peut avoir une forme cylindrique dans la position ouverte du moyen de fermeture. En particulier, la membrane peut avoir une forme de cône tronqué. La plus petite ouverture de la forme de cône tronqué peut correspondre à l'orifice principal de la membrane. Autrement dit, le sommet tronqué de la forme conique peut définir l’orifice principal de ia membrane. Le sommet tronqué de la forme conique peut avoir un diamètre interne complémentaire au diamètre externe de la broche de connexion ou du capuchon de protection recouvrant la broche de connexion. Dans la position fermée du moyen de fermeture, l'orifice principai de ia membrane peut être agencée plus à l’intérieur du boîtier que le reste de ia membrane. L'orifice principal de la membrane est dimensionné de manière à serrer la broche de connexion ou te capuchon de protection recouvrant ia broche de connexion en position fermée du moyen de fermeture, en particulier afin d’empêcher l’entrée de poussière ou d’eau au niveau de l’interface entre la membrane et la broche de connexion ou te capuchon de protection recouvrant la broche de connexion. [0053] The membrane may comprise an outer surface, a portion of which is at least partially conical in the closed position of the closure means, in particular so as to allow the evacuation of water which could accumulate at the outer surface of the membrane when the closure means is in the closed position. According to a variant of the first embodiment, the membrane may have an at least partially, in particular substantially, conical shape in the closed position of the closure means. The membrane may have a cylindrical shape in the open position of the closure means. In particular, the membrane may have a truncated cone shape. The smallest opening of the truncated cone shape may correspond to the main orifice of the membrane. In other words, the truncated apex of the conical shape may define the main orifice of the membrane. The truncated apex of the conical shape may have an internal diameter complementary to the external diameter of the connection pin or of the protective cap covering the connection pin. In the closed position of the closure means, the main orifice of the membrane may be arranged further inside the housing than the remainder of the membrane. The main orifice of the membrane is dimensioned so as to clamp the connection pin or the protective cap covering the connection pin in the closed position of the closure means, in particular in order to prevent the ingress of dust or water at the interface between the membrane and the connection pin or the protective cap covering the connection pin.
[0054] Selon une variante du premier mode de réalisation, le capot peut comprendre au moins une lance de verrouillage configurée pour s’encîiqueter avec un élément de verrouillage du boîtier. Ainsi le capot peut être facilement attaché au boîtier, en particulier par encliquetage. [0055] Une méthode de fabrication du moyen de fermeture selon te premier mode de réalisation peut comprendre la formation d’une pièce d’un seul tenant par surmoulage du capot et de la membrane. [0054] According to a variant of the first embodiment, the cover may comprise at least one locking lance configured to snap into place with a locking element of the housing. Thus the cover can be easily attached to the housing, in particular by snap-fastening. [0055] A method of manufacturing the closure means according to the first embodiment may comprise forming a single piece by overmolding the cover and the membrane.
[0056] Une méthode d'assemblage du dispositif de connexion selon le premier mode de réalisation peut comprendre une étape d’assemblage du moyen de fermeture surmoulé au boîtier et une étape de fixation du moyen de fermeture surmoulé au boîtier. [0056] A method of assembling the connection device according to the first embodiment may comprise a step of assembling the overmolded closure means to the housing and a step of fixing the overmolded closure means to the housing.
L’étape d'assemblage peut comprendre le guidage et ie centrage du moyen de fermeture grâce à des pions de centrage du boîtier. The assembly step may include guiding and centering the closing means using centering pins on the housing.
L’étape de fixation peut comprendre une soudure par ultrasons. Alternativement ou en combinaison, l’étape de fixation peut comprendre une liaison additive (c’est-à-dire au moyen d’une colle). The fixing step may comprise ultrasonic welding. Alternatively or in combination, the fixing step may comprise additive bonding (i.e. by means of an adhesive).
Alternativement, pour une fixation réversible, l’étape de fixation peut comprendre une liaison par emboîtement, par encliquetage, par complémentarité de forme ou par vissage. Alternatively, for a reversible fixing, the fixing step may include a connection by interlocking, by snap-fastening, by form-fitting or by screwing.
[0057] Une autre méthode de fabrication du moyen de fermeture selon le premier mode de réalisation peut comprendre une étape de formation du capot, en particulier par moulage par injection et une étape de formation de la membrane. Optionneîlement, cette méthode peut comprendre une étape d'assemblage de capot avec la membrane, en particulier par liaison par complémentarité de forme, pour former le moyen de fermeture. [0057] Another method of manufacturing the closure means according to the first embodiment may comprise a step of forming the cover, in particular by injection molding and a step of forming the membrane. Optionally, this method may comprise a step of assembling the cover with the membrane, in particular by form-fitting connection, to form the closure means.
[0058] Une méthode d’assemblage du dispositif de connexion selon le premier mode de réalisation peut comprendre une première étape d’assemblage de la membrane au boîtier, en particulier par la liaison par complémentarité de forme de plots de fixation du boîtier dans des orifices de fixation de la membrane, [0058] A method of assembling the connection device according to the first embodiment may comprise a first step of assembling the membrane to the housing, in particular by the connection by form-fitting attachment studs of the housing in attachment orifices of the membrane,
La méthode peut comprendre une deuxième étape d’assemblage du capot à l’ensemble formé par te boîtier et la membrane. La deuxième étape d’assemblage peut comprendre le guidage et te centrage du capot grâce à des pions de centrage du boîtier. The method may include a second step of assembling the cover to the assembly formed by the housing and the membrane. The second assembly step may include guiding and centering the cover using centering pins on the housing.
La méthode peut comprendre une troisième étape de fixation du capot à l’ensemble formé par le boîtier et la membrane. La troisième étape de fixation peut comprendre une soudure par ultrasons. Alternativement ou en combinaison, la troisième étape de fixation peut comprendre une liaison additive (c’est-à-dire au moyen d’une colle). The method may comprise a third step of attaching the cover to the assembly formed by the housing and the membrane. The third attachment step may comprise ultrasonic welding. Alternatively or in combination, the third attachment step may comprise additive bonding (i.e. by means of an adhesive).
Alternativement, pour une fixation réversible, la troisième étape de fixation peut comprendre une liaison par emboîtement, par encliquetage, par complémentarité de forme ou par vissage. Selon le premier mode de réalisation ou un deuxième mode de réalisation, le moyen de fermeture peut être déplaçable longitudinalement vers l’intérieur du passage par un moyen élastique, en particulier par au moins un ressort, entre : la position fermée, lorsque le moyen élastique est à son état de repos, et la position ouverte, lorsque le moyen élastique est dans un état déformé, en particulier compressé ou tendu, Alternatively, for a reversible attachment, the third attachment step may comprise a connection by interlocking, by snap-fastening, by form-fitting or by screwing. According to the first embodiment or a second embodiment, the closing means may be movable longitudinally towards the inside of the passage by an elastic means, in particular by at least one spring, between: the closed position, when the elastic means is in its resting state, and the open position, when the elastic means is in a deformed state, in particular compressed or stretched,
[0059] Ainsi, ie moyen de fermeture peut être partiellement ou complètement disposé à l'intérieur du boîtier, en particulier du passage correspondant du boîtier, ce qui permet de réduire l'encombrement du dispositif de connexion, [0059] Thus, the closing means can be partially or completely arranged inside the housing, in particular the corresponding passage of the housing, which makes it possible to reduce the size of the connection device,
[0060] En outre, le fait que ie moyen élastique soit dans un état au repos, notamment avec une énergie potentielle minimale ou nulle, dans la position fermée contribue à la stabilité du moyen de fermeture dans ladite position fermée. [0060] Furthermore, the fact that the elastic means is in a resting state, in particular with minimal or zero potential energy, in the closed position contributes to the stability of the closing means in said closed position.
[0061] Le moyen de fermeture selon le premier mode de réalisation, respectivement selon le deuxième mode de réalisation, comprend au moins un orifice principal. L'orifice principal du moyen de fermeture est configuré pour recevoir une broche de connecteur. L'orifice principal du moyen de fermeture est configuré pour recevoir, notamment de manière étanche, la broche de connexion en position fermée du moyen de fermeture. En position fermée, une extrémité libre de la broche de connexion peut dépasser de l’orifice principal du moyen de fermeture. L'extrémité libre de la broche de connexion peut être recouverte d’un capuchon, en particulier d’un capuchon de protection. Le capuchon peut empêcher un contact direct de la surface avec l'extrémité libre de la broche de connexion. Le capuchon peut être formé d’un matériau électriquement isolant, en particulier d'un éiastomère. L'orifice principal du moyen de fermeture peut être configuré pour recevoir, en particulier de manière étanche, ie capuchon de la broche de connexion en position fermée, ainsi qu'en position ouverte, du moyen de fermeture. Avantageusement, l 'orifice du moyen de fermeture n’a pas besoin d’être fermé par un élément de fermeture supplémentaire en position fermée du moyen de fermeture. La conception des moyens de fermeture peut ainsi être simplifiée. [0061] The closure means according to the first embodiment, respectively according to the second embodiment, comprises at least one main orifice. The main orifice of the closure means is configured to receive a connector pin. The main orifice of the closure means is configured to receive, in particular in a sealed manner, the connection pin in the closed position of the closure means. In the closed position, a free end of the connection pin may protrude from the main orifice of the closure means. The free end of the connection pin may be covered with a cap, in particular a protective cap. The cap may prevent direct contact of the surface with the free end of the connection pin. The cap may be formed of an electrically insulating material, in particular an elastomer. The main orifice of the closure means may be configured to receive, in particular in a sealed manner, the cap of the connection pin in the closed position, as well as in the open position, of the closure means. Advantageously, the orifice of the closing means does not need to be closed by an additional closing element in the closed position of the closing means. The design of the closing means can thus be simplified.
[0062] Selon le deuxième mode de réalisation, le moyen de fermeture peut comprendre un élément de fermeture de forme complémentaire au passage pourvu d’un orifice principal, l’orifice principal de l’élément de fermeture est configuré pour recevoir une broche de connecteur, et une face avant de l'élément de fermeture est configurée pour être poussée dans le passage de manière à comprimer ou étirer le moyen élastique lorsqu’une fiche de courant d'un câble de charge est insérée dans le boîtier au niveau de l’interface de courant selon une direction orientée vers l’intérieur du véhicule électrique ou de la borne de chargement. [0062] According to the second embodiment, the closure means may comprise a closure element of a shape complementary to the passage provided with a main orifice, the main orifice of the closure element is configured to receive a connector pin, and a front face of the closure element is configured to be pushed into the passage so as to compress or stretch the elastic means when a current plug of a charging cable is inserted into the housing at the current interface in a direction oriented towards the inside of the electric vehicle or the charging station.
[0063] Grâce au deuxième mode de réalisation, un mécanisme simplifié, car il peut être enclenché à la manière d'un bouton poussoir, est spécifiquement conçu pour assurer l’étanchéité du passage de l'interface de courant. [0064] En outre, grâce au moyen élastique, le retrait de la fiche de courant du boîtier dans une direction opposée à la direction d’insertion provoque automatiquement ie changement de position du moyen de fermeture de la position ouverte vers la position fermée. En effet, en l’absence de contraintes, en particulier en l’absence des forces de poussée exercées par la fiche de courant sur l’élément de fermeture, le moyen élastique retourne dans son état initiai, aussi dit « de repos », qui définit la position fermée du moyen de fermeture. [0063] By virtue of the second embodiment, a simplified mechanism, since it can be engaged in the manner of a push button, is specifically designed to ensure the sealing of the passage of the current interface. [0064] Furthermore, thanks to the elastic means, the withdrawal of the current plug from the housing in a direction opposite to the direction of insertion automatically causes the change of position of the closing means from the open position to the closed position. Indeed, in the absence of constraints, in particular in the absence of the thrust forces exerted by the current plug on the closing element, the elastic means returns to its initial state, also called "rest", which defines the closed position of the closing means.
[0065] Ainsi, aussi bien le branchement que le désengagement du câble de charge du dispositif de connexion selon la deuxième mode de réalisation peut être réalisé de manière simple et rapide pour un utilisateur. [0065] Thus, both the connection and the disengagement of the charging cable from the connection device according to the second embodiment can be carried out simply and quickly for a user.
[0066] Seton une variante du deuxième mode de réalisation, le moyen de fermeture peut comprendre en outre au moins deux joints, en particulier deux joints toriques, ie premier joint étant placé le long de la circonférence de l’orifice principal de l’élément de fermeture de manière à être agencé entre l’élément de fermeture et une broche de connecteur du véhicule électrique ou de ia borne de chargement, et ie second joint est placé le iong de ia circonférence externe de l’élément de fermeture de manière à être agencé entre de l’élément de fermeture et une paroi interne du passage. [0066] According to a variant of the second embodiment, the closure means may further comprise at least two seals, in particular two O-rings, the first seal being placed along the circumference of the main orifice of the closure element so as to be arranged between the closure element and a connector pin of the electric vehicle or of the charging terminal, and the second seal is placed along the outer circumference of the closure element so as to be arranged between the closure element and an inner wall of the passage.
Les joints permettent d’améliorer davantage l’étanchéité de part et d’autre de l’éiément de fermeture, qui sépare l’intérieur du passage de l’extérieur. La présence des joints est d’autant plus avantageuse qu’ils sont positionnés au niveau des bords de l’élément de fermeture qui sont prévus pour translater respectivement ie long d’une broche de connecteur et le long de la paroi interne du passage du boîtier, et où donc un risque de fuite pourrait être plus élevé. The gaskets further improve the sealing on both sides of the closing element, which separates the inside of the passage from the outside. The presence of the gaskets is all the more advantageous since they are positioned at the edges of the closing element which are intended to translate respectively along a connector pin and along the internal wall of the housing passage, and where therefore a risk of leakage could be higher.
[0067] Selon un troisième mode de réalisation, le moyen de fermeture peut comprendre un mécanisme d’actionnement disposé sur le boîtier et relié à au moins un volet pour fermer l’ouverture vers l’extérieur du passage dans la position fermée du moyen de fermeture, ie volet étant monté de manière pivotante entre la position fermée et la position ouverte du moyen de fermeture, ie mécanisme d’actionnement étant configuré pour provoquer le pivotement du volet de la position fermée vers ia position ouverte par l'insertion d’une fiche de courant d'un câble de charge dans le boîtier au niveau de l’interface de courant selon une direction orientée vers l'intérieur du véhicule électrique ou de la borne de chargement. [0067] According to a third embodiment, the closing means may comprise an actuating mechanism arranged on the housing and connected to at least one flap for closing the opening towards the outside of the passage in the closed position of the closing means, the flap being pivotally mounted between the closed position and the open position of the closing means, the actuating mechanism being configured to cause the flap to pivot from the closed position to the open position by inserting a current plug of a charging cable into the housing at the current interface in a direction oriented towards the inside of the electric vehicle or the charging station.
[0068] Ainsi, te troisième mode de réalisation offre une solution qui ne nécessite pas l'insertion ou l’agencement de moyen de fermeture à l’intérieur du passage. Une telle construction permet, par exemple, de faciliter l’inspection du moyen de fermeture. [0069] Selon tous les modes de réalisation, le boîtier peut comprendre une interface de courant en courant alternatif (AC) et une interface en courant continu (DC), et ie moyen de fermeture est agencé au niveau de l’interface en courant continu (DC), en particuiier pour rendre étanche l'interface en courant continu (DC) au moins seion la norme IP54. [0068] Thus, the third embodiment provides a solution that does not require the insertion or arrangement of closure means inside the passage. Such a construction makes it possible, for example, to facilitate inspection of the closure means. [0069] According to all embodiments, the housing may comprise an alternating current (AC) interface and a direct current (DC) interface, and the closing means is arranged at the direct current (DC) interface, in particular to seal the direct current (DC) interface at least according to the IP54 standard.
[0070] Les dispositifs de connexion selon les trois modes de réalisation mentionnés ci- dessous se rapportent respectivement à un premier aspect de ia présente invention relatifs à un moyen de fermeture dans un dispositif de connexion configuré pour être monté sur un véhicule électrique, ou une borne de chargement, afin de charger un véhicule électrique. [0070] The connection devices according to the three embodiments mentioned below respectively relate to a first aspect of the present invention relating to a closing means in a connection device configured to be mounted on an electric vehicle, or a charging terminal, in order to charge an electric vehicle.
[0071] Seion un deuxième aspect de ia présente invention, un moyen de fermeture pour fermer et ouvrir une interface d'un dispositif enfichable est fourni. Le dispositif enfichable peut être un dispositif de connexion configuré pour être monté sur un véhicule électrique, ou une borne de chargement, afin de charger un véhicule électrique, mais n’est pas limité à un tel dispositif de connexion. Le dispositif enfichable peut être un système de connexion automatique, par exemple pour une connexion avec un pack batterie ou pour ie raccordement électrique d’une remorque de véhicule. Le moyen de fermeture seion ie deuxième aspect de ia présente invention comprend une membrane dépliable entre une position fermée et une position ouverte tel que : dans la position fermée du moyen de fermeture, la membrane comprend au moins un pii et la membrane est configurée pour fermer l’interface du dispositif enfichable, en particulier de manière étanche, et dans ia position ouverte du moyen de fermeture, la membrane est dépiiée au moins partiellement de manière à libérer l’interface du dispositif enfichable, et ie changement de position du moyen de fermeture de la position fermée vers la position ouverte est enclenché automatiquement par l'insertion d’un dispositif conjugué au niveau de l'interface du dispositif enfichable.[0071] According to a second aspect of the present invention, a closing means for closing and opening an interface of a plug-in device is provided. The plug-in device may be a connection device configured to be mounted on an electric vehicle, or a charging station, in order to charge an electric vehicle, but is not limited to such a connection device. The plug-in device may be an automatic connection system, for example for connection with a battery pack or for the electrical connection of a vehicle trailer. The closure means according to the second aspect of the present invention comprises a membrane that can be unfolded between a closed position and an open position such that: in the closed position of the closure means, the membrane comprises at least one pin and the membrane is configured to close the interface of the plug-in device, in particular in a sealed manner, and in the open position of the closure means, the membrane is unfolded at least partially so as to release the interface of the plug-in device, and the change of position of the closure means from the closed position to the open position is automatically triggered by the insertion of a mating device at the interface of the plug-in device.
[Q072] La position fermée du moyen de fermeture peut empêcher rentrée d’eau et/ou de poussières à travers l’interface. La position ouverte du moyen de fermeture peut permettre l'entrée d’eau et/ou de poussières à travers l'interface. [Q072] The closed position of the closure means may prevent the ingress of water and/or dust through the interface. The open position of the closure means may allow the ingress of water and/or dust through the interface.
[0073] Le moyen de fermeture peut être utilisé dans tous types de connecteurs. Le moyen de fermeture peut être utilisé dans un connecteur d'unité de distribution d’énergie. Le moyen de fermeture peut être utilisé dans un pack baterie. Le moyen de fermeture peut être utilisé pour le raccordement électriquement d’une remorque de véhicule. Le moyen de fermeture peut être configuré pour limiter ou éviter une exposition à un environnement qui pourrait être préjudiciable à ia durée de vie du connecteur. [0073] The closure means may be used in any type of connector. The closure means may be used in a power distribution unit connector. The closure means may be used in a battery pack. The closure means may be used for electrically connecting a vehicle trailer. The closure means may be configured to limit or prevent exposure to an environment that could be detrimental to the life of the connector.
[0074] Le moyen de fermeture ne nécessite aucun système motorisé, ce qui permet de réduire son coût de fabrication et son entretien. [0075] Selon un mode de réalisation du moyen de fermeture, le changement de position du moyen de fermeture de la position ouverte vers ia position fermée peut être enclenché automatiquement par le retrait, ou le désengagement, du dispositif conjugué de l’interface du dispositif enfichable. [0074] The closing means does not require any motorized system, which reduces its manufacturing cost and maintenance. [0075] According to one embodiment of the closing means, the change of position of the closing means from the open position to the closed position can be automatically initiated by the removal, or disengagement, of the mating device from the interface of the plug-in device.
[0076] Seion un mode de réalisation du moyen de fermeture, la membrane peut comprendre au moins un orifice principal, et le au moins un pli peut s'étendre radialement à partir du au moins un orifice principal. Cette configuration permet à la membrane d’être dépiiabie. En particulier, la membrane peut comprendre au moins deux plis, préférentiellement quatre plis. Les plis peuvent être agencés à équidistance des uns des autres. [0076] According to one embodiment of the closure means, the membrane may comprise at least one main orifice, and the at least one fold may extend radially from the at least one main orifice. This configuration allows the membrane to be removable. In particular, the membrane may comprise at least two folds, preferably four folds. The folds may be arranged equidistant from each other.
[0077] La membrane peut comprendre une surface extérieure dont une portion est au moins partiellement conique dans la position fermée du moyen de fermeture, en particulier de manière à permettre l’évacuation d’eau qui pourrait s'accumuler au niveau de ia surface extérieure de la membrane lorsque le moyen de fermeture est en position fermée. Seion un mode de réalisation du moyen de fermeture, ia membrane peut avoir une forme au moins partieliement, en particulier substantiellement, conique dans la position fermée du moyen de fermeture. En particulier, la membrane peut avoir une forme de cône tronqué. La plus petite ouverture de la forme de cône tronqué peut correspondre à l’orifice principal de la membrane. [0077] The membrane may comprise an outer surface, a portion of which is at least partially conical in the closed position of the closure means, in particular so as to allow the evacuation of water which could accumulate at the outer surface of the membrane when the closure means is in the closed position. According to one embodiment of the closure means, the membrane may have an at least partially, in particular substantially, conical shape in the closed position of the closure means. In particular, the membrane may have a truncated cone shape. The smallest opening of the truncated cone shape may correspond to the main orifice of the membrane.
[0078] La membrane peut être fabriquée dans un matériau isolant électrique. La membrane peut être fabriquée dans un matériau élastique, en particulier dans un matériau élastique ayant une limite d’élasticité suffisante pour la mise en œuvre du moyen de fermeture. Selon un mode de réalisation du moyen de fermeture, la membrane peut être fabriquée en élastomére, en particulier en silicone ou en éthylène-propylène-diéne monomère (EPDM). Aussi bien une membrane en silicone, qu’une membrane EPDM, est adaptée au surmouîage. Le choix de ces matériaux rend ainsi possible la fabrication du moyen de fermeture par surmoulage. [0078] The membrane may be made of an electrically insulating material. The membrane may be made of an elastic material, in particular an elastic material having a sufficient elastic limit for the implementation of the closure means. According to one embodiment of the closure means, the membrane may be made of elastomer, in particular silicone or ethylene-propylene-diene monomer (EPDM). Both a silicone membrane and an EPDM membrane are suitable for overmolding. The choice of these materials thus makes it possible to manufacture the closure means by overmolding.
[0079] Selon un mode de réalisation du moyen de fermeture, ie moyen de fenyieture peut comprendre en outre un capot pouvant être fixé, en particulier par encliquetage, à une interface d’un dispositif enfichable, et la membrane peut être assemblée au capot, en particulier par surmoulage. [0079] According to one embodiment of the closing means, the closing means may further comprise a cover which can be fixed, in particular by snap-fastening, to an interface of a plug-in device, and the membrane may be assembled to the cover, in particular by overmolding.
Un bord du capot faisant face à la membrane peut être pourvu d'au moins une encoche pour guider et évacuer l’eau vers un conduit de drainage du dispositif enfichable. Le capot du moyen de fermeture peut donc être adapté pour te drainage et l’évacuation d’eau. An edge of the cover facing the membrane may be provided with at least one notch for guiding and discharging water to a drainage conduit of the plug-in device. The cover of the closure means may therefore be adapted for drainage and water discharge.
[0080] Selon un mode de réalisation du moyen de fermeture, le capot peut comprendre au moins une lance de verrouillage configurée pour s’encliqueter avec un élément de verrouillage du dispositif enfichable. Ainsi, te capot peut être facilement attaché au dispositif enfichable. Un remplacement du capot peut être facilité. [0080] According to one embodiment of the closing means, the hood may comprise at least one locking lance configured to snap into place with a locking element. locking the plug-in device. Thus, the cover can be easily attached to the plug-in device. A replacement of the cover can be made easier.
[0081] Selon un troisième aspect de la présente invention, un ensemble d’un dispositif enfichabie et du moyen de fermeture selon l'un au moins des modes de réalisation précédents, est fourni. Dans ledit ensemble, le moyen de fermeture est agencé au niveau d’une Interface du dispositif enfichable de manière pourvoir à fermer et ouvrir l’interface du dispositif enfichable. [0081] According to a third aspect of the present invention, an assembly of a plug-in device and the closing means according to at least one of the preceding embodiments is provided. In said assembly, the closing means is arranged at an interface of the plug-in device so as to be able to close and open the interface of the plug-in device.
[0082] Les caractéristiques et avantages de la membrane du moyen de fermeture selon le premier mode de réalisation du premier aspect de l’invention peuvent s’appliquer, de manière individuelle ou en combinaison les uns avec tes autres, au moyen de fermeture selon le deuxième aspect de la présente invention et à l’ensemble selon le troisième aspect de la présente invention. [0082] The features and advantages of the membrane of the closure means according to the first embodiment of the first aspect of the invention can be applied, individually or in combination with each other, to the closure means according to the second aspect of the present invention and to the assembly according to the third aspect of the present invention.
[0083] L’invention va maintenant être décrite plus en détail en utilisant des modes de réalisation avantageux d’une manière exemplaire et en référence aux figures. Les modes de réalisation décrits sont simplement des configurations possibles et il faut garder à l’esprit que les caractéristiques individuelles décrites peuvent être combinées entre eiies ou fournies indépendamment les unes des autres. [0083] The invention will now be described in more detail using advantageous embodiments in an exemplary manner and with reference to the figures. The embodiments described are merely possible configurations and it should be borne in mind that the individual features described may be combined with each other or provided independently of each other.
[0084] Les dispositifs de connexion selon les trois modes de réalisation illustrés et décrits ci- après sont respectivement adaptés pour un véhicule électrique, ils peuvent aussi être adaptés pour une borne de chargement. Dans tous tes cas, tes dispositifs de connexion selon tes trois modes de réalisation sont adaptés pour être enficher avec une fiche de courant d’un câble de charge, en particulier avec un câble de charge existant couramment dans le commerce. La mise en œuvre de la présente invention ne nécessite pas la modification du câble de charge pré-existant. Le dispositif de connexion selon la présente invention ne nécessite pas non plus de modifier les broches de connecteurs du véhicule électrique ou de la borne de chargement. [0084] The connection devices according to the three embodiments illustrated and described below are respectively suitable for an electric vehicle, they can also be suitable for a charging station. In all cases, the connection devices according to the three embodiments are suitable for being plugged into a power plug of a charging cable, in particular with a charging cable commonly available on the market. The implementation of the present invention does not require modification of the pre-existing charging cable. The connection device according to the present invention also does not require modification of the connector pins of the electric vehicle or the charging station.
[0085] Différents moyens de fermeture sont décrits séparément ci-après en référence aux figures. Toutefois, la présente invention couvre également un dispositif de connexion combinant au moins deux moyens de fermeture selon des modes de réalisation différents. La redondance de moyens de fermeture pour un même passage permet d’améliorer davantage la protection de l'intérieur du passage. L’invention et ses avantages seront expliqués plus en détail dans la suite au moyen de modes de réalisation préférés et en s’appuyant notamment sur les figures d’accompagnement suivantes, dans iaqueîte : [0085] Different closing means are described separately below with reference to the figures. However, the present invention also covers a connection device combining at least two closing means according to different embodiments. The redundancy of closing means for the same passage makes it possible to further improve the protection of the interior of the passage. The invention and its advantages will be explained in more detail below by means of preferred embodiments and with particular reference to the following accompanying figures, in which case:
[0086] La Figure 1 représente un véhicule électrique comprenant un dispositif de connexion, dont l’exemple de la vue (A) et l'exemple de la vue (B) font partie de l’état de la technique ; [0087] La Figure 2 représente une vue explosé© (A) d’un dispositif de connexion selon un premier mode de réalisation et une vue (B) du même dispositif de connexion dans iaqueiie ie moyen de fermeture est assemblé au boîtier ; [0086] Figure 1 shows an electric vehicle comprising a connection device, of which the example of view (A) and the example of view (B) are part of the state of the art; [0087] Figure 2 shows an exploded view (A) of a connection device according to a first embodiment and a view (B) of the same connection device in which the closing means is assembled to the housing;
[0088] La Figure 3 représente une vue en coupe de ia Figure 2 montrant partiellement l’intérieur d'un passage du boîtier; [0088] Figure 3 shows a sectional view of Figure 2 partially showing the interior of a passage of the housing;
[0089] La Figure 4 représente schématiquement une face avant (A) et une face arrière (B) de ia membrane du moyen de fermeture selon le premier mode de réaiisation ; [0089] Figure 4 schematically represents a front face (A) and a rear face (B) of the membrane of the closing means according to the first embodiment;
[0090] La Figure 5 représente une variante du moyen de fermeture pour un dispositif de connexion selon ie premier mode de réalisation, dont : la vue (A) de la Figure 5 montre une vue explosé© du dispositif de connexion, la vue (B) de la Figure 5 montre une vue du dispositif de connexion dans un état partiellement assemblé, et la vue (C) de la Figure 5 montre une vue du dispositif de connexion dans un état assembié ; [0090] Figure 5 shows a variant of the closure means for a connection device according to the first embodiment, of which: view (A) of Figure 5 shows an exploded view of the connection device, view (B) of Figure 5 shows a view of the connection device in a partially assembled state, and view (C) of Figure 5 shows a view of the connection device in an assembled state;
[0091] La Figure 6A représente une des trois étapes successives lors de l’enfichage d’une fiche de courant dans un dispositif de connexion selon ie premier mode de réalisation, dans laquelle le moyen de fermeture est dans une position fermée. [0091] Figure 6A shows one of the three successive steps when inserting a power plug into a connection device according to the first embodiment, in which the closing means is in a closed position.
[0092] La Figure 6B représente une des trois étapes successives lors de l’enfichage d’une fiche de courant dans un dispositif de connexion selon le premier mode de réalisation, dans laquelle le moyen de fermeture est dans une position ouverte, [0092] Figure 6B shows one of the three successive steps when inserting a power plug into a connection device according to the first embodiment, in which the closing means is in an open position,
[0093] La Figure 6C représente une des trois étapes successives lors de l’enfichage d’une fiche de courant dans un dispositif de connexion selon le premier mode de réalisation, dans laquelle le moyen de fermeture est dans une position ouverte, [0093] Figure 6C shows one of the three successive steps when inserting a power plug into a connection device according to the first embodiment, in which the closing means is in an open position,
[0094] La Figure 7 représente une vue explosée (A) d’un dispositif de connexion selon un deuxième mode de réalisation et une vue (B) partielle et en coupe du même dispositif de connexion dans laquelle ie moyen de fermeture est assemblé au boîtier ; [0094] Figure 7 represents an exploded view (A) of a connection device according to a second embodiment and a partial and sectional view (B) of the same connection device in which the closing means is assembled to the housing;
[0095] La Figure 8 représente trois étapes successives iors de l’enfichage d'une fiche de courant dans un dispositif de connexion selon le deuxième mode de réaiisation ; [0095] Figure 8 shows three successive steps during the insertion of a current plug into a connection device according to the second embodiment;
[0096] La Figure 9 représente schématiquement un dispositif de connexion selon un troisième mode de réalisation, dont : la vue (A) de la Figure 9 montre une position fermée du moyen de fermeture, la vue (B) de la Figure 9 montre une position partiellement ouverte du moyen de fermeture, et la vue (C) de la Figure 9 montre une position ouverte du moyen de fermeture. La Figure 10 représente une vue expiosée d’un dispositif de connexion selon une variante du premier mode de réalisation, [0096] Figure 9 schematically represents a connection device according to a third embodiment, of which: view (A) of Figure 9 shows a closed position of the closing means, view (B) of Figure 9 shows a partially open position of the closing means, and view (C) of Figure 9 shows an open position of the closing means. Figure 10 represents an exposed view of a connection device according to a variant of the first embodiment,
[0097] La Figure 11 montre une vue partielle et en coupe du moyen de fermeture illustrée à la Figure 10. [0097] Figure 11 shows a partial, sectional view of the closure means illustrated in Figure 10.
[0098] La Figure 12 illustre une vue partielle du dispositif de connexion selon la Figure 10 auquel le moyen de fermeture est assemblé. [0098] Figure 12 illustrates a partial view of the connection device according to Figure 10 to which the closing means is assembled.
[0099] La Figure 13 représente une vue en coupe d’une étape lors de i’enfichage d’une fiche de courant dans le dispositif de connexion de la Figure 10, dans laquelle le moyen de fermeture est dans une position fermée, [0099] Figure 13 shows a sectional view of a step in inserting a power plug into the connection device of Figure 10, in which the closing means is in a closed position,
[00100] La Figure 14 représente une vue en coupe d’une autre étape lors de I’enfichage d’une fiche de courant dans le dispositif de connexion de la Figure 10, dans laquelle le moyen de fermeture est dans une position ouverte. [00100] Figure 14 shows a sectional view of another step in inserting a power plug into the connection device of Figure 10, in which the closing means is in an open position.
Description détaillée des figures Detailed description of the figures
[00101] La Figure 1 représente un véhicule électrique 1 sur lequel peut être monté un dispositif de connexion selon la présente invention. Un dispositif seion la présente invention pourrait aussi être monté sur une borne de chargement destinée à charger un véhicule électrique. [00101] Figure 1 shows an electric vehicle 1 on which a connection device according to the present invention can be mounted. A device according to the present invention could also be mounted on a charging station intended to charge an electric vehicle.
Premier mode de réalisation First embodiment
[00102] La Figure 2 représente une vue expiosée (A) d’un dispositif de connexion 10 selon un premier mode de réalisation. La Figure 2 représente également une vue (B) du même dispositif de connexion 10 dans laquelle le moyen de fermeture est assemblé au boîtier. [00102] Figure 2 shows an exposed view (A) of a connection device 10 according to a first embodiment. Figure 2 also shows a view (B) of the same connection device 10 in which the closing means is assembled to the housing.
[00103] Le dispositif de connexion 10 comprend un boîtier 12. Le boîtier 12 est formé en un matériau électriquement isolant. Le boîtier 12 est préférentiellement réaiisé en plastique. Le boîtier 12 peut être formé par moulage par injection. Le boîtier 12 peut donc être fabriqué de manière simple, en grande quantité et de manière peu onéreuse. [00103] The connection device 10 comprises a housing 12. The housing 12 is formed from an electrically insulating material. The housing 12 is preferably made from plastic. The housing 12 can be formed by injection molding. The housing 12 can therefore be manufactured simply, in large quantities and inexpensively.
[00104] Le boîtier 12 est destiné à être monté à la carrosserie d'un véhicule. Le boîtier 12 peut être attaché à la carrosserie du véhicule par une fixation mécanique, en particulier par vissage. A cet effet, le boîtier 12 comprend des trous 14 adaptés pour recevoir un moyen de fixation, en particulier une vis de fixation. [00104] The housing 12 is intended to be mounted to the body of a vehicle. The housing 12 can be attached to the body of the vehicle by mechanical fastening, in particular by screwing. For this purpose, the housing 12 comprises holes 14 adapted to receive a fastening means, in particular a fastening screw.
[00105] Le boîtier 12 délimite un réceptacle interne (non visible sur la Figure 2 du fait de l’orientation du boîtier) qui est agencé du côté de l'intérieur du véhicule, lorsque le dispositif de connexion 10 est monté sur le véhicule. Ce réceptacle interne permet notamment de recevoir les broches de connecteurs disposés à l’intérieur du véhicule ou de la borne de chargement (non représenté sur Sa Figure 2, qui illustre seulement le dispositif de connexion en lui-même). Le boîtier 12 comprend une face avant 16 qui est orientée vers l’extérieur du véhicule, lorsque le dispositif de connexion 10 est monté sur le véhicule. La face avant 16 du boîtier 12 est visible et accessible à un utilisateur. [00105] The housing 12 delimits an internal receptacle (not visible in FIG. 2 due to the orientation of the housing) which is arranged on the inside of the vehicle, when the connection device 10 is mounted on the vehicle. This internal receptacle makes it possible in particular to receive the pins of connectors arranged inside the vehicle or the charging terminal (not shown in Figure 2, which only illustrates the connection device itself). The housing 12 comprises a front face 16 which is oriented towards the outside of the vehicle, when the connection device 10 is mounted on the vehicle. The front face 16 of the housing 12 is visible and accessible to a user.
[00106] Le boîtier 12, en particulier la face avant 16, comprend deux interfaces de courant : une interface de courant alternatif (AC. pour « alternative current » en anglais) et une interface de courant continue (DC, pour « direct current en anglais). [00106] The housing 12, in particular the front face 16, comprises two current interfaces: an alternating current interface (AC) and a direct current interface (DC).
[00107] Un espace 20 pour recevoir une fiche de câble de chargement est délimité entre chaque interface de courant AC, DC et une paroi 22. La paroi 22 fait saiilie perpendiculairement depuis ia face avant 16. La paroi 22 est essentiellement en forme du chiffre huit. L’espace 20 permet également à l’eau d’être évacuée, en particulier vers un conduit de drainage du boîtier 12. [00107] A space 20 for receiving a charging cable plug is defined between each AC, DC current interface and a wall 22. The wall 22 projects perpendicularly from the front face 16. The wall 22 is essentially in the shape of a figure eight. The space 20 also allows water to be drained, in particular to a drainage conduit of the housing 12.
[00108] Chaque interface de courant AC, DC comprend une pluralité de passages 18 respectivement adapté pour recevoir une broche de connecteur positionnée à l'intérieur du véhicule électrique (non représenté sur la Figure 2, qui illustre seulement le dispositif de connexion en lui-même). Chaque passage 18 traverse le boîtier 12 depuis une ouverture 26 de la face avant 16 et débouche à l'arriére du boîtier 12, sur le réceptacle interne du boîtier 12. Chaque passage 18 a une forme sensiblement tubulaire. Chaque passage 18 a une section transversale circulaire. Les passages 18 de l’interface de courant DC ont un diamètre plus grand que celui des passages de l’interface de courant AC. [00108] Each AC, DC current interface comprises a plurality of passages 18 respectively adapted to receive a connector pin positioned inside the electric vehicle (not shown in Figure 2, which only illustrates the connection device itself). Each passage 18 passes through the housing 12 from an opening 26 in the front face 16 and opens at the rear of the housing 12, on the internal receptacle of the housing 12. Each passage 18 has a substantially tubular shape. Each passage 18 has a circular cross-section. The passages 18 of the DC current interface have a larger diameter than that of the passages of the AC current interface.
[00109] La paroi externe 24 de chaque l’interface de courant AC, DC est enfichable avec une fiche de courant d’un câble de charge. Un câble de charge est représenté sur la vue (A) de ia Figure 5. [00109] The outer wall 24 of each AC, DC current interface is pluggable with a current plug of a charging cable. A charging cable is shown in view (A) of Figure 5.
[00110] Lorsqu'un câble de charge n'est pas enfiché sur au moins l’une des interfaces de courant AC, DC du dispositif de connexion 10, il est recommandé, voire requis, de protéger l’interface de courant AC, DC inutilisée. La protection de i'interface de courant AC, DC a pour but d’éviter un contact avec un doigt. Il convient aussi de protéger l’intérieur des passages 18, en particulier afin de protéger les broches de connecteur reçues dans les passages 18, de l’eau et de la poussière qui pourraient entrer par l’ouverture 26. A cette fin, il convient de boucher l’ouverture 26 des passages 18 de manière réversible, afin de permettre tout de même un enfichage avec le dispositif de connexion 10. Le dispositif de connexion 10 peut ainsi comprendre un moyen de fermeture 28. [00110] When a charging cable is not plugged into at least one of the AC, DC current interfaces of the connection device 10, it is recommended, or even required, to protect the unused AC, DC current interface. The purpose of protecting the AC, DC current interface is to prevent contact with a finger. It is also appropriate to protect the interior of the passages 18, in particular in order to protect the connector pins received in the passages 18, from water and dust that could enter through the opening 26. To this end, it is appropriate to plug the opening 26 of the passages 18 in a reversible manner, in order to still allow plugging with the connection device 10. The connection device 10 may thus comprise a closing means 28.
[00111] Dans l’exemple de ia Figure 2, le moyen de fermeture 28 est conçu pour l’interface de courant continu DC. [00112] Toutefois, dens tous les modes de réalisation, ie moyen de fermeture peut aussi être conçu pour l'interface de courant alternatif AC. [00111] In the example of Figure 2, the closing means 28 is designed for the direct current DC interface. [00112] However, in all embodiments, the closing means may also be designed for the AC alternating current interface.
[00113] Dans l'exemple de la Figure 2, le moyen de fermeture 28 est formé d’un seui tenant, par exemple par surmouîage, La conception du moyen de fermeture 28 en une seule pièce permet donc de réduire avantageusement ie nombre de pièce du dispositif de connexion 10. [00113] In the example of Figure 2, the closure means 28 is formed in a single piece, for example by overmolding. The design of the closure means 28 in a single piece therefore makes it possible to advantageously reduce the number of parts of the connection device 10.
[00114] Le moyen de fermeture 28 selon ie premier mode de réalisation est constitué d’une membrane 30 et d’un capot 32. Le capot 32 destiné à iïnterface de courant DC a une forme de parallélépipède oblong. L'épaisseur du capot 32 est représentée par ie signe de référence 34 sur la figure 2. Le capot 32 comprend deux orifices 36, en particulier circulaires. Les orifices circulaire 36 du capot 32 sont chacun dimensionnés pour recevoir un conducteur électrique d’une fiche de courant d’un câble de charge (non représenté ia Figure 2). Le diamètre de chaque orifice 36 du capot 32 correspond donc sensiblement au diamètre du passage 28 du boîtier 12 avec lequel il est prévu d’être aligné dans un état assemblé du dispositif de connexion 10. [00114] The closure means 28 according to the first embodiment consists of a membrane 30 and a cover 32. The cover 32 intended for the DC current interface has the shape of an oblong parallelepiped. The thickness of the cover 32 is represented by the reference sign 34 in FIG. 2. The cover 32 comprises two orifices 36, in particular circular. The circular orifices 36 of the cover 32 are each sized to receive an electrical conductor of a current plug of a charging cable (not shown in FIG. 2). The diameter of each orifice 36 of the cover 32 therefore corresponds substantially to the diameter of the passage 28 of the housing 12 with which it is intended to be aligned in an assembled state of the connection device 10.
[00115] De manière davantage visible sur la vue en coupe de ia Figure 3 et de la Figure 5, un bord oblong 38 du capot 32 faisant face à la membrane 30 est pourvue d’une pluralité d'encoches 40. Les encoches 40 du capot 32 permettent de guider et évacuer l’eau vers l’espace 20 puis un conduit de drainage du boîtier 12. [00115] More clearly visible in the sectional view of Figure 3 and Figure 5, an oblong edge 38 of the cover 32 facing the membrane 30 is provided with a plurality of notches 40. The notches 40 of the cover 32 make it possible to guide and evacuate the water towards the space 20 then a drainage conduit of the housing 12.
[00116] Afin de faciliter l'assemblage du moyen de fermeture 28 au boîtier 12, le boîtier 12 comprend deux pions de centrage 42. Te! qu’illustré à la vue (A) de la Figure 2 et à la Figure 3, chaque pion de centrage 42 fait sailiie depuis la paroi externe 24 de l’interface de courant DC. Le nombre de pion de centrage 42, ainsi que leur forme et leur dimension, ne sont pas limitatifs. Chaque pion de centrage 42 est configuré pour être logé dans un évidement 44 correspondant du capot 32. Les évidements 44 du capot 32 sont visibles sur la vue en coupe de ia Figure 3. [00116] In order to facilitate the assembly of the closure means 28 to the housing 12, the housing 12 comprises two centering pins 42. As illustrated in view (A) of Figure 2 and in Figure 3, each centering pin 42 projects from the external wall 24 of the DC current interface. The number of centering pins 42, as well as their shape and size, are not limiting. Each centering pin 42 is configured to be housed in a corresponding recess 44 of the cover 32. The recesses 44 of the cover 32 are visible in the sectional view of Figure 3.
[00117] Dans l’exemple de la Figure 3, le moyen de fermeture 28 est attaché fixement, en opposition à une fixation détachable, au boîtier 12. Le capot 32 est soudé au boîtier 12 par soudage ultrasonique. Le capot 32 peut être soudé au boîtier 12 par soudage ultrasonique au niveau de la liaison du capot 32 avec chaque pion de centrage 42, c’est-à- dire dans l’évidement 44 du capot 32. [00117] In the example of Figure 3, the closure means 28 is fixedly attached, as opposed to being releasably attached, to the housing 12. The cover 32 is welded to the housing 12 by ultrasonic welding. The cover 32 may be welded to the housing 12 by ultrasonic welding at the connection of the cover 32 with each centering pin 42, i.e. in the recess 44 of the cover 32.
[00118] Alternativement, le capot 32 pourrait être coiié au boîtier 12 au moyen d’une colle, par exemple d’une colle Epoxy. [00119] Comme mentionné précédemment,. îe moyen de fermeture 28 seton le premier mode de réalisation est constitué d’un capot 32 et d'une membrane 30. La membrane 30 est décrite ci-après en référence à la Figure 4. [00118] Alternatively, the cover 32 could be bonded to the housing 12 using an adhesive, for example an Epoxy adhesive. [00119] As mentioned above, the closing means 28 according to the first embodiment consists of a cover 32 and a membrane 30. The membrane 30 is described below with reference to Figure 4.
[00120] La Figure 4 représente schématiquement une face avant (vue A) et une face arrière (vue B) de la membrane 30. [00120] Figure 4 schematically represents a front face (view A) and a rear face (view B) of the membrane 30.
La membrane 30 a une forme de parallélépipède oblong. L’épaisseur de la membrane 30 est représentée par le signe de référence 46 sur ia figure 4. La membrane 46 peut avoir une épaisseur de l’ordre du millimètre. En particulier, la membrane 46 peut avoir une épaisseur comprise entre quelques dixièmes de millimètres à quelques millimètres. L’épaisseur 46 de la membrane 30 est plus petite que l’épaisseur 34 du capot 32 (cf. Figure 3), en particulier approximativement dix fois plus petite. The membrane 30 has the shape of an oblong parallelepiped. The thickness of the membrane 30 is represented by the reference sign 46 in FIG. 4. The membrane 46 may have a thickness of the order of a millimeter. In particular, the membrane 46 may have a thickness of between a few tenths of a millimeter and a few millimeters. The thickness 46 of the membrane 30 is smaller than the thickness 34 of the cover 32 (see FIG. 3), in particular approximately ten times smaller.
[00121] La membrane 30 est fabriquée en éiastomère, en particulier en silicone ou en éthyiéne-propylène-diène monomère (EPDM). La membrane 30 est déformable de manière élastique. [00121] The membrane 30 is made of elastomer, in particular silicone or ethylene-propylene-diene monomer (EPDM). The membrane 30 is elastically deformable.
[00122] La membrane 30 comprend deux orifices principaux 48 configurés pour recevoir chacun une broche de connecteur, en particulier un capuchon de protection de la broche de connecteur (non représenté sur la Figure 4, voir la Figure 6B). Les orifices principaux 48 de la membrane 30 sont de forme circulaire, comme la section transversale des broches de connecteur et de ieur capuchons (visibles sur ia Figure 6B). Le diamètre de chaque orifice principale 48 de la membrane 30 correspond donc sensiblement au diamètre de la portion de la broche de connecteur qui est reçue dans ledit orifice. Cet ajustement serré permet d assurer l’étanchéité au niveau du contact entre la broche de connecteur (ou le capuchon de protection de la broche) et la membrane 30. [00122] The membrane 30 comprises two main orifices 48 configured to each receive a connector pin, in particular a protective cap for the connector pin (not shown in FIG. 4, see FIG. 6B). The main orifices 48 of the membrane 30 are circular in shape, like the cross-section of the connector pins and their caps (visible in FIG. 6B). The diameter of each main orifice 48 of the membrane 30 therefore corresponds substantially to the diameter of the portion of the connector pin which is received in said orifice. This tight fit makes it possible to ensure sealing at the contact between the connector pin (or the protective cap for the pin) and the membrane 30.
[00123] La membrane 30 comprend en outre deux orifices secondaires 50. Les orifices secondaires 50 sont de forme circulaires et ont un diamètre plus petit que ies orifices principaux 48, en particulier environ cinq fois plus petit. Les orifices secondaires 50 ont une forme et une dimension complémentaires aux pions de centrage 42 du boîtier 12. Les orifices secondaires 50 de la membrane 30 permettent aux pions de centrage 42 de s’étendre à travers la membrane 30 jusque dans l’évidement 44 du capot 32 (voir Figure 3). [00123] The membrane 30 further comprises two secondary orifices 50. The secondary orifices 50 are circular in shape and have a smaller diameter than the main orifices 48, in particular approximately five times smaller. The secondary orifices 50 have a shape and dimension complementary to the centering pins 42 of the housing 12. The secondary orifices 50 of the membrane 30 allow the centering pins 42 to extend through the membrane 30 into the recess 44 of the cover 32 (see Figure 3).
[00124] La membrane 30 comprend en outre une pluralité d’orifice de fixation 52. Dans l’exemple illustré par la Figure 4. les orifices de fixation 52 ont une forme de trou oblong. Les orifices de fixation 52 sont positionnés en forme de cercle dont te centre serait chaque orifice principal 48. Les orifices de fixation 52 ont une forme complémentaire à des plots de fixation 54 correspondant du boîtier 12. Les plots de fixation 54 du boîtier 12 sont visibles sur la vue (A) de la Figure 2. La membrane 30 peut être assemblée au boîtier 12 par une liaison par complémentarité de forme entre les plots de fixation 54 et les orifices de fixation 52. [00124] The membrane 30 further comprises a plurality of fixing orifices 52. In the example illustrated in FIG. 4, the fixing orifices 52 have the shape of an oblong hole. The fixing orifices 52 are positioned in the shape of a circle, the center of which would be each main orifice 48. The fixing orifices 52 have a shape complementary to corresponding fixing studs 54 of the housing 12. The fixing studs 54 of the housing 12 are visible in the view (A) of Figure 2. The membrane 30 can be assembled to the housing 12 by a form-fitting connection between the fixing studs 54 and the fixing holes 52.
L’ajustement serré entre les plots de fixation 54 et les orifices de fixation 52 peut générer des forces qui permettent de maintenir la membrane 30 au boîtier 12. En outre, entre les piots de fixation 54 du boîtier, une face arrière 58 de la membrane 30 peut être directement aplatie contre la surface de la paroi 24 du boîtier 12 dans un état assemblé du dispositif de connexion 10. Cela améliore le maintien de la membrane 30 par friction et l’étanchéité entre le moyen de fermeture 28 et le boîtier 12. The tight fit between the fixing pins 54 and the fixing holes 52 can generate forces which allow the membrane 30 to be held to the housing 12. Furthermore, between the fixing pins 54 of the housing, a rear face 58 of the membrane 30 can be directly flattened against the surface of the wall 24 of the housing 12 in an assembled state of the connection device 10. This improves the frictional retention of the membrane 30 and the sealing between the closure means 28 and the housing 12.
[00125] La membrane 30 du moyen de fermeture 28 peut avoir une face avant 56 essentiellement plate, comme montré sur la vue (A) de la Figure 4. [00125] The membrane 30 of the closure means 28 may have a substantially flat front face 56, as shown in view (A) of Figure 4.
[00126] Dans une alternative, la face avant 56 de la membrane 30 peut comprendre des évidements, nervures ou rainures. [00126] Alternatively, the front face 56 of the membrane 30 may include recesses, ribs or grooves.
[00127] La face arriére 58, opposée à la face avant 56, est pourvue de plusieurs évidements 60 arrangés radialement par rapport à chaque orifice principal 46 de la membrane 30. Dans l’exemple illustré par la Figure 4, les évidements 60 s’étendent respectivement, en particulier de manière rectiligne, entre un orifice principal 48 et un orifice de fixation 52. Les évidements 60 sont formés par un retrait de matière à partir de la face arrière 58 dans l'épaisseur 46 de la membrane 30. Les évidements 60 ne traversent pas de part et d’autre la membrane 30, mais forment seulement des rainures. [00127] The rear face 58, opposite the front face 56, is provided with several recesses 60 arranged radially relative to each main orifice 46 of the membrane 30. In the example illustrated in FIG. 4, the recesses 60 extend respectively, in particular in a rectilinear manner, between a main orifice 48 and a fixing orifice 52. The recesses 60 are formed by a removal of material from the rear face 58 in the thickness 46 of the membrane 30. The recesses 60 do not pass through the membrane 30 on either side, but only form grooves.
[00128] Ces évidements 60 de la membrane 30 ont une forme complémentaire à des nervures saillantes 62 pourvues sur une paroi interne 64 des passages 18 au niveau de leur ouverture 26 respective. [00128] These recesses 60 of the membrane 30 have a shape complementary to projecting ribs 62 provided on an internal wall 64 with passages 18 at the level of their respective opening 26.
[00129] Les nervures saillantes 62 de la paroi interne 64 du boîtier 12 sont visibles sur la vue (A) de la Figure 2 et la Figure 3. La longueur de chaque nervures saiilante 62 s’étend parallèlement à un axe central longitudinal du passage 18, Les nervures 62 font saillie depuis la paroi interne 64 du passage 18. Dans l’exemple illustré, les nervures saillantes 62 sont agencées sur la paroi Interne 64 du passage 18 à équidistance l’une de i'autre, La portion (54) des nervures saillantes 62 qui s’étend vers l’extérieur et au-delà de la paroi 24 forme respectivement les plots de fixation 54 du boîtier 12. La forme, la dimension et le nombre de nervures 62 et de plots de fixation 54 ne sont pas limitatifs. [00129] The projecting ribs 62 of the inner wall 64 of the housing 12 are visible in the view (A) of Figure 2 and Figure 3. The length of each projecting rib 62 extends parallel to a longitudinal central axis of the passage 18. The ribs 62 project from the inner wall 64 of the passage 18. In the example illustrated, the projecting ribs 62 are arranged on the inner wall 64 of the passage 18 at an equal distance from each other. The portion (54) of the projecting ribs 62 which extends outwardly and beyond the wall 24 respectively forms the fixing studs 54 of the housing 12. The shape, size and number of ribs 62 and fixing studs 54 are not limiting.
[00130] Dans un état assemblé du dispositif de connexion 10, ces plots de fixation 54 du boîtier 12 sont reçus respectivement dans des évidements de montage 66 du capot 32, tel qu'illustré à la Figure 3. Chaque évidement de montage 66 du capot 32 correspond à un retrait de matière de forme complémentaire à un plot de fixation 54 depuis un bord 68 de l’orifice 3S du capot 32. Ledit bord 38 a une forme circulaire comme [orifice 36 du capot 32. Le capot 32 peut être soudé au boîtier 12 par soudage ultrasonique au niveau de ia liaison du capot 32 avec chaque plot de fixation 54 c'est-à-dire dans chaque évidement 66 du capot 32. [00130] In an assembled state of the connection device 10, these fixing pads 54 of the housing 12 are received respectively in mounting recesses 66 of the cover 32, as illustrated in FIG. 3. Each mounting recess 66 of the cover 32 corresponds to a withdrawal of material of a shape complementary to a fixing pad 54 from an edge 68 of the orifice 3S of the cover 32. Said edge 38 has a circular shape like [orifice 36 of the cover 32. The cover 32 can be welded to the housing 12 by ultrasonic welding at the level of the connection of the cover 32 with each fixing stud 54, that is to say in each recess 66 of the cover 32.
[00131] L'assemblage du moyen de fermeture 28 surmoulé au boîtier 12 est illustrée par la Figure 2 et la Figure 3. [00131] The assembly of the overmolded closure means 28 to the housing 12 is illustrated in Figure 2 and Figure 3.
Le moyen de fermeture 28 est positionné de manière à ce que ia face arrière 58 de ia membrane 30 fasse face à la paroi externe 24 du boîtier 12, comme dans ia position iiiustrée sur ia vue (A) de la Figure 2. Le centrage du moyen de fermeture par rapport à l’interface DC peut être guidé par les pions de centrage 42 du boîtier 12. Le moyen de fermeture 28 est assemblé â l’interface DC de manière à ce que chaque pion de centrage 42 se loge dans un évidement 44 du capot 32 correspondant (voir Figure 3), En outre, dans l’état assemblé, tel que représenté à la vue (B) de la Figure 2 et à la Figure 3, les plots de fixation 54 du boîtier 12 traversent respectivement les orifices de fixation 52 de la membrane 30. Les plots de fixation 54 sont reçus respectivement dans les évidements de montage 66 du capot 32. Dans l’exemple représenté, le capot 32 est fixé au boîtier 12 par soudage par ultrasons.The closure means 28 is positioned so that the rear face 58 of the membrane 30 faces the outer wall 24 of the housing 12, as in the position shown in view (A) of Figure 2. The centering of the closure means relative to the DC interface can be guided by the centering pins 42 of the housing 12. The closure means 28 is assembled to the DC interface so that each centering pin 42 is housed in a recess 44 of the corresponding cover 32 (see Figure 3). Furthermore, in the assembled state, as shown in view (B) of Figure 2 and in Figure 3, the fixing studs 54 of the housing 12 respectively pass through the fixing holes 52 of the membrane 30. The fixing studs 54 are respectively received in the mounting recesses 66 of the cover 32. In In the example shown, the cover 32 is fixed to the housing 12 by ultrasonic welding.
Dans une alternative non représentée, une autre technique de fixation du capot 32 au boîtier 12 peut être utilisée. In an alternative not shown, another technique for attaching the cover 32 to the housing 12 may be used.
[00132] Dans l’état assemblé du dispositif de connexion 10 selon le premier mode de réalisation, la membrane 30 est agencée entre le capot 32 et une paroi externe 24 de l'interface de courant DC du boîtier 12. Cela permet notamment à la membrane 30 d'être fermement maintenue entre le capot 32 et le boîtier 12. [00132] In the assembled state of the connection device 10 according to the first embodiment, the membrane 30 is arranged between the cover 32 and an external wall 24 of the DC current interface of the housing 12. This in particular allows the membrane 30 to be firmly held between the cover 32 and the housing 12.
[00133] En outre, dans l’état assemblé du dispositif de connexion 10 selon le premier mode de réalisation, pour chaque passage 18, l’axe centrai longitudinal du passage 18 est aligné avec un axe centra! longitudinal de l’orifice principal 48 de ia membrane 30 et avec un axe central longitudinal de l’orifice 36 du capot 32. [00133] Furthermore, in the assembled state of the connection device 10 according to the first embodiment, for each passage 18, the longitudinal central axis of the passage 18 is aligned with a longitudinal central axis of the main orifice 48 of the membrane 30 and with a longitudinal central axis of the orifice 36 of the cover 32.
[00134] Dans une variante du premier mode de réalisation, le moyen de fermeture peut être constitué de deux pièces, en particulier de seulement deux pièces. [00134] In a variant of the first embodiment, the closing means may consist of two parts, in particular only two parts.
Cette variante est iiiustrée par ia Figure 5, qui représente à la vue (A) une vue explosée d’un moyen de fermeture 280 comprenant une membrane 300 et un capot 320 en tant que deux pièces distinctes. Dans cette variante du premier mode de réalisation, le boîtier 12 est ie même que celui représenté aux Figures 2 à 4. [00135] Dans ce qui suit, Ses éléments portant les mêmes signes de référence que ceux décrits précédemment ne seront pas décrits à nouveau et référence est faite à leur description faite dans ies paragraphes précédents. This variant is illustrated by Figure 5, which shows in view (A) an exploded view of a closure means 280 comprising a membrane 300 and a cover 320 as two separate parts. In this variant of the first embodiment, the housing 12 is the same as that shown in Figures 2 to 4. [00135] In the following, its elements bearing the same reference signs as those described previously will not be described again and reference is made to their description made in the preceding paragraphs.
[00136] La membrane 300 a !a même structure que la membrane 30 illustrée à ia Figure 4. La membrane 300 comprend donc des orifices principaux 48, des orifices secondaires 50 et des orifices de fixation 42, teis que décrits par rapport à ia Figure 4. [00136] The membrane 300 has the same structure as the membrane 30 illustrated in Figure 4. The membrane 300 therefore comprises main orifices 48, secondary orifices 50 and fixing orifices 42, as described with respect to Figure 4.
[00137] Le capot 320 a une structure identique à celle du capot 32 précédemment décrite et à laquelle référence est faite. [00137] The cover 320 has a structure identical to that of the cover 32 previously described and to which reference is made.
[00138] Dans cette variante du premier mode de réalisation, telle qu’illustrée à la vue (B) de la Figure 5, la membrane 300 est d'abord assemblée au boîtier 12 selon une direction D orientée vers le réceptacle interne du boîtier 12, notamment au moyen d’une liaison par complémentarité de forme entre ies plots de fixation 54 du boîtier 12 et ies orifices de fixation 52 de ia membrane 300. Les plots de fixation 54 traversent respectivement les orifices de fixation 52. Les pions de centrage 42 du boîtier 12 traversent respectivement les orifices secondaires 50 de la membrane 300. [00138] In this variant of the first embodiment, as illustrated in view (B) of Figure 5, the membrane 300 is first assembled to the housing 12 in a direction D oriented towards the internal receptacle of the housing 12, in particular by means of a connection by form complementarity between the fixing studs 54 of the housing 12 and the fixing orifices 52 of the membrane 300. The fixing studs 54 respectively pass through the fixing orifices 52. The centering pins 42 of the housing 12 respectively pass through the secondary orifices 50 of the membrane 300.
[00139] Puis, ie capot 320 est assemblé à l’ensemble formé par le boîtier 12 et la membrane 300 seion ia direction D. [00139] Then, the cover 320 is assembled to the assembly formed by the housing 12 and the membrane 300 in direction D.
[00140] Le capot 320 est ensuite fixé au boîtier 12 pour former un dispositif de connexion 100. Le moyen de fermeture 280 peut être fixé de la même manière que le moyen de fermeture 28. Référence est donc faite aux paragraphes précédents quant à la fixation du moyen de fermeture 28, 280 au boîtier 12. [00140] The cover 320 is then fixed to the housing 12 to form a connection device 100. The closing means 280 can be fixed in the same way as the closing means 28. Reference is therefore made to the preceding paragraphs regarding the fixing of the closing means 28, 280 to the housing 12.
[00141] La manière d’opérer du moyen de fermeture 28 et du moyen de fermeture 280 étant sensiblement la même, la méthode d’enfichage décrite ci-après en référence aux Figure 6A, Figure 6B et Figure 6C s'applique aussi bien au dispositif de connexion 10 qu’au dispositif de connexion 100. [00141] The manner of operation of the closing means 28 and the closing means 280 being substantially the same, the plugging method described below with reference to Figure 6A, Figure 6B and Figure 6C applies equally well to the connection device 10 as to the connection device 100.
[00142] Les Figure 6A, Figure 6B et Figure 6C représentent trois étapes successives lors de l’enfichage d'une fiche de courant 11 dans un dispositif de connexion 10, 100 selon le premier mode de réalisation. [00142] Figure 6A, Figure 6B and Figure 6C represent three successive steps when plugging a current plug 11 into a connection device 10, 100 according to the first embodiment.
[00143] Le moyen de fermeture 28, 280 est dans une position fermée sur la Figure 6A et la Figure 6B, et dans une position ouverte sur la Figure 6C. [00143] The closing means 28, 280 is in a closed position in Figure 6A and Figure 6B, and in an open position in Figure 6C.
[00144] Dans ce qui suit, ies éléments portant les mêmes signes de référence que ceux décrits précédemment ne seront pas décrits à nouveau et référence est faite à leur description faite dans les paragraphes précédents. [00145] La Figure 6A illustre tes éléments qui sont assemblés l'un à l'autre lors du branchement (enftchage) pour charger un véhicule électrique. A gauche de la Figure 6A, un câble de charge 5 est partiellement représenté en ce que seule une de ses extrémités est illustrée. [00144] In the following, elements bearing the same reference signs as those described previously will not be described again and reference is made to their description given in the preceding paragraphs. [00145] Figure 6A illustrates the elements that are assembled together when plugging in (plugging in) to charge an electric vehicle. On the left of Figure 6A, a charging cable 5 is partially shown in that only one of its ends is illustrated.
[00146] Un tel câble de charge 5 est connu de l’homme du métier. Le dispositif de connexion selon n’importe lequel des modes de réalisation de ia présente invention ne requière pas de modifications du câble de charge connu de l’état de ia technique. La structure du câble de charge 5 montrée sur la Figure 6A ne sera donc que brièvement décrite. [00146] Such a charging cable 5 is known to those skilled in the art. The connection device according to any of the embodiments of the present invention does not require modifications to the charging cable known from the prior art. The structure of the charging cable 5 shown in FIG. 6A will therefore only be briefly described.
[00147] Le câble de charge 5 comprend au niveau d'une extrémité 9 une fiche de courant 11 et une poignée 13. La fiche de courant 11 est pourvue de deux ensembles 19, 21 de cheminées tubulaires. [00147] The charging cable 5 comprises at one end 9 a current plug 11 and a handle 13. The current plug 11 is provided with two sets 19, 21 of tubular chimneys.
La fiche de courant 11 comprend un premier ensemble 19 de deux cheminées tubulaires 23 qui sont dédiées au courant continu (DC). The current sheet 11 comprises a first set 19 of two tubular chimneys 23 which are dedicated to direct current (DC).
La fiche de courant 11 comprend un deuxième ensemble 21 de cheminées tubulaires 25 qui sont dédiés au courant alternatif (AC). Le deuxième ensemble 21 peut comprendre 3 à 7 cheminées tubulaires 25 selon le type de câble de charge. The power plug 11 includes a second set 21 of tubular chimneys 25 which are dedicated to alternating current (AC). The second set 21 may include 3 to 7 tubular chimneys 25 depending on the type of charging cable.
Dans chacun des ensembles 19, 21, les cheminées tubulaires 23, 25 sont définies par une paroi circulaire 27 d’épaisseur T entourant un passage tubulaire 29, Les cheminées 23 du premier ensemble 19 ont respectivement un passage tubulaire 29 de diamètre plus large que celui des cheminées 25 du deuxième ensemble 21. Les cheminées tubulaires 23, 25 sont respectivement enfichables dans les passages 18 correspondant du boîtier 12 du dispositif de connexion 10, 100. Le passage 29 de chaque cheminée tubulaire 21, 25 est dimensionné de manière à pouvoir recevoir une broche de connecteur du véhicule à charger (ou de la borne de chargement). In each of the sets 19, 21, the tubular chimneys 23, 25 are defined by a circular wall 27 of thickness T surrounding a tubular passage 29. The chimneys 23 of the first set 19 respectively have a tubular passage 29 of a larger diameter than that of the chimneys 25 of the second set 21. The tubular chimneys 23, 25 are respectively pluggable into the corresponding passages 18 of the housing 12 of the connection device 10, 100. The passage 29 of each tubular chimney 21, 25 is sized so as to be able to receive a connector pin of the vehicle to be charged (or of the charging terminal).
[00148] En outre, le premier ensemble 19 de cheminées tubulaires 23 pour le courant continu DC est entouré par une paroi de forme oblongue 31. Un espace de réception 33 est ainsi délimité entre ladite paroi oblongue 31 et la face externe des parois circulaires 27 des cheminées tubulaires 23. [00148] Furthermore, the first set 19 of tubular chimneys 23 for direct current DC is surrounded by an oblong-shaped wall 31. A receiving space 33 is thus delimited between said oblong wall 31 and the external face of the circular walls 27 of the tubular chimneys 23.
[00149] A droite de la Figure 6A est représenté un dispositif de connexion 10 selon le premier mode de réalisation qui est monté sur un véhicule ou une borne de chargement (non représenté). Des broches de connecteurs du véhicule (ou de la borne chargement) sont respectivement positionnées dans chaque passage 18 du boîtier. [00150] Sur la Figure 6A, les broches de connecteur de l'interface de courant AC ne sont pas représentées, [00149] On the right of Figure 6A is shown a connection device 10 according to the first embodiment which is mounted on a vehicle or a charging station (not shown). Connector pins of the vehicle (or of the charging station) are respectively positioned in each passage 18 of the housing. [00150] In Figure 6A, the connector pins of the AC power interface are not shown,
[00151] Chaque passage 18 de î Interface de courant DC reçoit respectivement une broche 35 de connecteur en courant continu. Ces broches DC 35 sont davantage visibles dans tes vues en coupe de te Figure 6B et Figure 6C. [00151] Each DC Current Interface passage 18 receives a DC connector pin 35 respectively. These DC pins 35 are more visible in the sectional views of Figure 6B and Figure 6C.
Dans l'exemple de la Figure 68, tes extrémités distales 37 respectives des broches DC 35 sont couvertes par un capuchon 39. Le capuchon 39 peut être réalisé en un matériau électriquement isolant. Le capuchon 39 est préférentiellement monté de manière fixe à la broche, c’est-à-dire de manière non détachable. Tel qu’illustré par la Figure 8A et la Figure 6B, dans une position dite fermée du moyen de fermeture 28, chaque capuchon 39 fait saillie vers l’extérieur à travers l’orifice principal 48 de la membrane 30. In the example of Figure 68, the respective distal ends 37 of the DC pins 35 are covered by a cap 39. The cap 39 may be made of an electrically insulating material. The cap 39 is preferably fixedly mounted to the pin, i.e. in a non-detachable manner. As illustrated in Figure 8A and Figure 6B, in a so-called closed position of the closure means 28, each cap 39 projects outwardly through the main orifice 48 of the membrane 30.
Ainsi, dans une position fermée du moyen de fermeture 28. l’ajustement serré de l ’orifice principal 48 de la membrane 30 au niveau du capuchon 39 de la broche DC 35 empêche un accès vers l’intérieur du passage 18, notamment à une éclaboussure d'eau et de la poussière. Thus, in a closed position of the closing means 28, the tight fit of the main orifice 48 of the membrane 30 at the cap 39 of the DC pin 35 prevents access to the inside of the passage 18, in particular to a splash of water and dust.
De ce fait, dans la position fermée du moyen de fermeture 28, le moyen de fermeture 28 est configuré pour fermer l’ouverture 26 vers l’extérieur dudit passage 18, en particulier de manière étanche. As a result, in the closed position of the closing means 28, the closing means 28 is configured to close the opening 26 to the outside of said passage 18, in particular in a sealed manner.
[00152] La Figure 6B illustre une étape d’enfichage durant laquelle la fiche de courant 11 du câble de charge 5 est partiellement insérée dans le dispositif de connexion 10 selon une direction d’insertion D orientée vers l’intérieur du véhicule électrique ou de te borne de chargement. La paroi obiongue 31 du câble de charge 5 est partiellement reçue dans l’espace 20 (voir vue (A) de ia Figure 2) du boîtier 12. Chaque cheminée tubuteire 23 de te fiche de courant 11 du câble de charge 5 est partiellement reçue dans l’orifice 36 du capot 32 d’épaisseur 34. Le capot 32 est partiellement reçu dans l’espace de réception 33 du premier ensemble DC 19. [00152] Figure 6B illustrates a plugging step during which the current plug 11 of the charging cable 5 is partially inserted into the connection device 10 in an insertion direction D oriented towards the inside of the electric vehicle or the charging terminal. The oblong wall 31 of the charging cable 5 is partially received in the space 20 (see view (A) of Figure 2) of the housing 12. Each tubular chimney 23 of the current plug 11 of the charging cable 5 is partially received in the orifice 36 of the cover 32 of thickness 34. The cover 32 is partially received in the receiving space 33 of the first DC assembly 19.
Dans l’état d’insertion de ia Figure 6B, la fiche de courant 11 du câble de charge 5 n’est pas suffisamment insérée dans le dispositif de connexion 10 pour pouvoir provoquer le changement de position du moyen de fermeture 28. Ainsi, dans l’état d’insertion de ia Figure 6B, le moyen de fermeture 28 est en position fermée. In the insertion state of Figure 6B, the power plug 11 of the charging cable 5 is not sufficiently inserted into the connection device 10 to be able to cause the change of position of the closing means 28. Thus, in the insertion state of Figure 6B, the closing means 28 is in the closed position.
[00153] Dans la Figure 6C, la fiche de courant 11 du câble de charge 5 est suffisamment insérée dans le dispositif de connexion 200 selon la direction d’insertion D pour déformer la membrane 30 jusqu’à une position dite ouverte du moyen de fermeture 28. Dans sa position ouverte, le moyen de fermeture 28 libère l’ouverture 26 vers l’extérieur du passage 18 du boîtier de manière à permettre un contact électrique entre la broche de connecteur DC 35 reçue dans te passage 18 et te fiche de courant 11 du câble de charge 5, en particulier avec un conducteur (non représenté) positionné dans te cheminée tubulaire 23 de la fiche de courant 11. [00153] In Figure 6C, the power plug 11 of the charging cable 5 is sufficiently inserted into the connection device 200 along the insertion direction D to deform the membrane 30 to a so-called open position of the closure means 28. In its open position, the closure means 28 releases the opening 26 towards the outside of the passage 18 of the housing so as to allow electrical contact between the pin of DC connector 35 received in the passage 18 and the current plug 11 of the charging cable 5, in particular with a conductor (not shown) positioned in the tubular chimney 23 of the current plug 11.
[00154] Selon la présente invention, te changement de position du moyen de fermeture 28 de ia position fermée vers la position ouverte est enclenché automatiquement par l'insertion de la fiche de courant 11 du câble de charge 5 dans le boîtier 12 au niveau de l’interface de courant DC selon te direction D orientée vers [intérieur du véhicute électrique ou de ia borne de chargement, [00154] According to the present invention, the change of position of the closing means 28 from the closed position to the open position is automatically initiated by inserting the current plug 11 of the charging cable 5 into the housing 12 at the DC current interface in the direction D oriented towards the interior of the electric vehicle or the charging terminal,
[00155] Dans le premier mode de réalisation, ia face avant 56 de la membrane 30 est poussée par ia cheminée tubulaire 23 du câble de charge 5 dans te direction D vers l’intérieur du passage 18, lors de l’insertion de la fiche de courant 11 dans le dispositif de connexion 10. La poussée de la cheminée tubulaire 23 dans ia direction 0 provoque le rabattement de ia membrane 30 contre te paroi interne 64 du passage 18 du boîtier 12.[00155] In the first embodiment, the front face 56 of the membrane 30 is pushed by the tubular chimney 23 of the charging cable 5 in the direction D towards the inside of the passage 18, when inserting the current plug 11 into the connection device 10. The thrust of the tubular chimney 23 in the direction 0 causes the membrane 30 to fold against the internal wall 64 of the passage 18 of the housing 12.
Ainsi, dans te position ouverte, telle qu'illustrée par la Figure 6C, la membrane 30, en particulier sa face arriére 28, repose partiellement contre ia paroi interne 64 du passage 18. Thus, in the open position, as illustrated in Figure 6C, the membrane 30, in particular its rear face 28, rests partially against the internal wall 64 of the passage 18.
[00156] La portion 70 de te membrane 30 qui est prise en sandwich entre te capot 32 et la paroi externe 24 du boîtier 12 n'est pas rabattue vers [intérieur du passage 18 car elle est fixement maintenue entre le capot 32 et te boîtier 12. [00156] The portion 70 of the membrane 30 which is sandwiched between the cover 32 and the external wall 24 of the housing 12 is not folded towards the inside of the passage 18 because it is fixedly held between the cover 32 and the housing 12.
[00157] Dans la position ouverte du moyen de fermeture 28, la portion 72 de la membrane 30 qui est rabattue à [intérieur du passage 18 est prise en sandwich entre ia paroi interne 64 du passage 18 et la face externe de paroi circulaire 27 de la cheminée tubulaire 23. La portion du passage 18 le long de laquelle ia membrane 30 peut être rabattue à un diamètre adapté pour recevoir à la fois la cheminée tubulaire 23 et ia portion 70 de ia membrane 30. [00157] In the open position of the closure means 28, the portion 72 of the membrane 30 which is folded back inside the passage 18 is sandwiched between the inner wall 64 of the passage 18 and the outer circular wall face 27 of the tubular chimney 23. The portion of the passage 18 along which the membrane 30 can be folded back to a diameter suitable for receiving both the tubular chimney 23 and the portion 70 of the membrane 30.
[00158] Dans la position ouverte du moyen de fermeture 28, la face arriére 58 de ia membrane 30 est positionnée contre la paroi interne 64 du passage 18. Les nervures saillantes 62 du passage 18 sont respectivement reçues dans tes évidements 60 de la face arrière 58 de la membrane 30. [00158] In the open position of the closing means 28, the rear face 58 of the membrane 30 is positioned against the internal wall 64 of the passage 18. The projecting ribs 62 of the passage 18 are respectively received in the recesses 60 of the rear face 58 of the membrane 30.
[00159] Comme l'ouverture du moyen de fermeture 28 résulte automatiquement de l'insertion du câble de charge 5 dans te dispositif de connexion 10, une étape d’ouverture spécifiquement dédiée à l’ouverture du moyen de fermeture, précédant [étape d'insertion du câble de charge, n’a plus lieu d’être. Un utilisateur peut ainsi plus rapidement brancher le câble de charge 5 dans le dispositif de connexion 10. [00160] En outre, la membrane 30 étant déformable de manière élastique, te retrait de la fiche de courant 11 du boîtier 12 dans une direction opposée à ia direction d'insertion D provoque automatiquement ie changement de position du moyen de fermeture 28 de ia position ouverte vers ia position fermée. En effet, en l’absence de contraintes, en particuiier en i’absence des forces de poussée exercées par ia cheminée tubulaire 23, ia membrane 30 retrouve son état initial, aussi dit « de repos », qui définit la position fermée du moyen de fermeture 28. Cela permet également d’assurer que ie moyen de fermeture se repositionne automatiquement et correctement dans la position de fermeture. [00159] Since the opening of the closure means 28 automatically results from the insertion of the charging cable 5 into the connection device 10, an opening step specifically dedicated to the opening of the closure means, preceding the step of insertion of the charging cable, no longer has any place. A user can thus more quickly plug the charging cable 5 into the connection device 10. [00160] Furthermore, the membrane 30 being elastically deformable, the withdrawal of the current plug 11 from the housing 12 in a direction opposite to the insertion direction D automatically causes the change of position of the closing means 28 from the open position to the closed position. Indeed, in the absence of constraints, in particular in the absence of the thrust forces exerted by the tubular chimney 23, the membrane 30 returns to its initial state, also called "rest", which defines the closed position of the closing means 28. This also makes it possible to ensure that the closing means automatically and correctly repositions itself in the closed position.
[00161] Ainsi, aussi bien te branchement que te désengagement du câble de charge 5 du dispositif de connexion selon ia présente invention peut être réalisé de manière simple et rapide pour un utilisateur. [00161] Thus, both the connection and the disengagement of the charging cable 5 from the connection device according to the present invention can be carried out simply and quickly for a user.
[00162] En outre, le moyen de fermeture 28 est l’unique moyen fourni au boîtier 12 pour fermer l’ouverture 26 vers l’extérieur dudit passage 18. [00162] Furthermore, the closing means 28 is the only means provided to the housing 12 for closing the opening 26 to the outside of said passage 18.
Deuxième mode de réalisation Second embodiment
[00163] La Figure 7 représente un dispositif de connexion 200 seion un deuxième mode de réalisation et des broches de connecteur DC 35. [00163] Figure 7 shows a connection device 200 according to a second embodiment and DC connector pins 35.
[00164] Le dispositif de connexion 200 comprend un boîtier 202 destiné à être monté à la carrosserie d'un véhicule. Ci-après seules les différences par rapport au boîtier 12 selon le premier mode de réalisation seront décrites. Pour les éléments du boîtier 202 portant ie même signe de référence que dans te boîtier 12, référence est faite à ia description du premier mode de référence. [00164] The connection device 200 comprises a housing 202 intended to be mounted to the body of a vehicle. Hereinafter only the differences with respect to the housing 12 according to the first embodiment will be described. For the elements of the housing 202 bearing the same reference sign as in the housing 12, reference is made to the description of the first reference mode.
[00165] Comme dans le premier mode de réalisation, une interface de courant AC et une interface de courant DC du boîtier 202 sont entourées par une paroi 22 en forme du chiffre 8. [00165] As in the first embodiment, an AC current interface and a DC current interface of the housing 202 are surrounded by a figure 8-shaped wall 22.
[00166] Le moyen de fermeture 204 selon le deuxième mode de réalisation comprend un moyen élastique 206, en particulier un ressort de compression 206, pour chaque passage 18 du boîtier 202. Dans une variante, un autre moyen élastique qu'un ressort de compression peut être utilisé. [00166] The closing means 204 according to the second embodiment comprises an elastic means 206, in particular a compression spring 206, for each passage 18 of the housing 202. In a variant, an elastic means other than a compression spring can be used.
[00167] Le ressort de compression 206 peut avoir des spires de diamètre sensiblement semblable au diamètre du passage 18 du boîtier. Cela permet d’améliorer la stabilité du moyen de fermeture 204, surtout lors des changements de position du moyen de fermeture 204. [00168] Le moyen de fermeture 204 selon le deuxième mode de réalisation comprend un élément de fermeture 208. L'élément de fermeture 208 a une forme et une dimension complémentaire à l’intérieur du passage 18 du boîtier 202. [00167] The compression spring 206 may have coils of diameter substantially similar to the diameter of the passage 18 of the housing. This makes it possible to improve the stability of the closing means 204, especially during changes in position of the closing means 204. [00168] The closing means 204 according to the second embodiment comprises a closing element 208. The closing element 208 has a complementary shape and dimension inside the passage 18 of the housing 202.
[00169] Dans l’exemple illustrée, l’élément de fermeture 208 est un disque 208 percé d’un orifice central 210. L’orifice centra! 210 de l’élément de fermeture 208 est dimensionné de manière à recevoir une broche de connecteur du véhicule, telle la broche DC 25 montrée sur ia Figure 7. [00169] In the illustrated example, the closure element 208 is a disk 208 pierced with a central hole 210. The central hole 210 of the closure element 208 is sized to receive a vehicle connector pin, such as the DC pin 25 shown in Figure 7.
[00170] Le disque 208 peut être formé par l’assemblage de deux rondelles 212, 214 (voir vue (B) de ia figure 7). Les deux rondelles 212, 214 peuvent être maintenue solidairement l’une à l'autre par une soudure ultrasonique. Alternativement, les deux rondelles 212, 214 peuvent être maintenues ensemble par collage ou une liaison mécanique (vissage ou encliquetage par exemple). [00170] The disk 208 can be formed by assembling two washers 212, 214 (see view (B) of FIG. 7). The two washers 212, 214 can be held together by ultrasonic welding. Alternatively, the two washers 212, 214 can be held together by gluing or a mechanical connection (screwing or snap-fastening for example).
[00171] L'élément de fermeture 208 comprend deux joints toriques 216, 218. Le premier joint 216 est agencé le long d’une circonférence de l’orifice centrai 210 du disque 208. Le deuxième joint 218 est agencé le long d’une circonférence externe du disque 208. Ainsi, dans un état assemblé du dispositif de connexion 200, comme illustré par la vue (B) de la Figure 7, le premier joint 216 est agencé entre l’élément de fermeture 208 et ia broche de connecteur DC 35 de manière à assurer l'étanchéité au niveau de cette première interface. En outre, le second joint 218 est agencé entre l’élément de fermeture 208 et ta paroi interne 64 du passage 18 de manière à assurer l’étanchéité au niveau de cette deuxième interface. [00171] The closure member 208 comprises two O-rings 216, 218. The first seal 216 is arranged along a circumference of the central orifice 210 of the disk 208. The second seal 218 is arranged along an outer circumference of the disk 208. Thus, in an assembled state of the connection device 200, as illustrated by view (B) of FIG. 7, the first seal 216 is arranged between the closure member 208 and the DC connector pin 35 so as to seal at this first interface. Furthermore, the second seal 218 is arranged between the closure member 208 and the inner wall 64 of the passage 18 so as to seal at this second interface.
[00172] Les joints toriques 216, 218 permettent d'assurer i’étanchéité, en particulier selon l’indice de protection IP54 ou IP55, sans pour autant causer suffisamment de friction qui bloquerait ou empêcherait le déplacement de l’élément de fermeture 208 le long d’une direction parallèle à l’axe centrale longitudinale du passage 18 du boîtier 202 lorsqu’une fiche de charge 11 d’un câble de charge 5 est inséré dans le boîtier 202. [00172] The O-rings 216, 218 make it possible to ensure sealing, in particular according to the protection index IP54 or IP55, without causing sufficient friction which would block or prevent the movement of the closing element 208 along a direction parallel to the longitudinal central axis of the passage 18 of the housing 202 when a charging plug 11 of a charging cable 5 is inserted into the housing 202.
[00173] Selon une variante du deuxième mode de réalisation, telle qu'iliustrée à ia Figure 7. le boîtier 202 peut en outre comprendre un capot 220. [00173] According to a variant of the second embodiment, as illustrated in Figure 7, the housing 202 can further comprise a cover 220.
[00174] L'interface de courant DC du boîtier 202 (selon le deuxième mode de réalisation) diffère de l’interface de courant DC du boîtier 12 (selon le premier mode de réalisation), en ce que la portion du passage 18 pourvue des nervures saillants 62 du premier mode de réalisation est remplacé par ie capot 220 dans ie deuxième mode de réalisation. [00175] Le capot 220 pour l’interface DC a une forme de parallélépipède oblong. L'épaisseur du capot 220 est représentée par te signe de référence 224 sur la vue (A) de la figure 7. Le capot 220 comprend deux orifices 222, en particulier circulaires. Les orifices circulaire 222 du capot 220 sont chacun dimensionnés pour recevoir une cheminée tubulaire 23 de ia fiche de courant 11 du câble de charge 5 (visible à la figure 8). Le diamètre de chaque orifice 222 du capot 220 correspond donc sensiblement au diamètre de la cheminée tubulaire 23. [00174] The DC current interface of the housing 202 (according to the second embodiment) differs from the DC current interface of the housing 12 (according to the first embodiment), in that the portion of the passage 18 provided with the protruding ribs 62 of the first embodiment is replaced by the cover 220 in the second embodiment. [00175] The cover 220 for the DC interface has the shape of an oblong parallelepiped. The thickness of the cover 220 is represented by the reference sign 224 in the view (A) of FIG. 7. The cover 220 comprises two orifices 222, in particular circular. The circular orifices 222 of the cover 220 are each sized to receive a tubular chimney 23 of the current plug 11 of the charging cable 5 (visible in FIG. 8). The diameter of each orifice 222 of the cover 220 therefore corresponds substantially to the diameter of the tubular chimney 23.
Le capot 220 peut être fixé au boîtier 202 par une liaison mécanique. Dans l’exempte illustré, le capot 220 est vissé au boîtier 202. A cet effet, la paroi externe 24 de l’interface de courant DC comprend une cheminée tubulaire de vissage 226. en particulier pourvue d’un trou taraudé, pour recevoir une vis de fixation 228. Le nombre de cheminée tubulaire de vissage 226 est identique à celui du nombre de vis de fixation 228 correspondante. Avantageusement, une rondelle mécanique 230, plus communément appelée « washer » en anglais, est agencée entre la tête de la vis de fixation 228 et le capot 220. La rondelle mécanique 230 améliore la distribution des contraintes après serrage de la vie de fixation 228. La rondelle mécanique 230 permet de préserver ia surface du capot 220 en empêchant un contact direct entre ia tête de vis de fixation 228 et le capot 220. The cover 220 can be fixed to the housing 202 by a mechanical connection. In the example illustrated, the cover 220 is screwed to the housing 202. For this purpose, the external wall 24 of the DC current interface comprises a tubular screw chimney 226, in particular provided with a tapped hole, for receiving a fixing screw 228. The number of tubular screw chimneys 226 is identical to that of the number of corresponding fixing screws 228. Advantageously, a mechanical washer 230, more commonly called a “washer” in English, is arranged between the head of the fixing screw 228 and the cover 220. The mechanical washer 230 improves the distribution of stresses after tightening of the fixing screw 228. The mechanical washer 230 makes it possible to preserve the surface of the cover 220 by preventing direct contact between the head of the fixing screw 228 and the cover 220.
[00176] Selon le deuxième mode réalisation, le moyen de fermeture 204 comprend donc au moins le moyen élastique 206 (ressort de compression 206) et l’élément de fermeture 208 (disque 208). Tel qu’indiqué sur la vue (B) de la Figure 7, le ressort de compression 206 est agencé entre une face arrière 232 de l’élément de fermeture 208 (disque 208) et un mur de fond 234 du boîtier 202. Le moyen élastique 206 (ressort de compression 206) est attaché à la face arrière 232 de l’élément de fermeture 208 (disque 208). Le moyen élastique 206 (ressort de compression 206) est attaché au mur de fond 234 du boîtier 202. Ainsi, le moyen élastique 206 (ressort de compression 206) et l’élément de fermeture 208 (disque 208) sont retenus au boîtier 202. Cela empêche de perdre le moyen élastique 206 (ressort de compression 206) ou l’élément de fermeture 208 (disque 208). Il convient de souligner que te moyen élastique 206 (ressort de compression 206) et l’élément de fermeture 208 (disque 208) sont retenus de manière mobile à l’intérieur du passage 18 du boîtier 202, ce qui permet l'ouverture et la fermeture du moyen de fermeture 204 selon le deuxième mode de réalisation. Aussi bien le moyen élastique 206 que l’élément de fermeture 208 sont agencés à l’intérieur du passage 18 du boîtier 202 que ce soit dans une position ouverte ou dans une position fermée du moyen de fermeture 204. La position ouverte et la position fermée du moyen de fermeture 204 sont davantage décrites ci-après en référence à la Figure 8. [00177] La Figure 8 représente trois étapes successives de l’enfichage d’une fiche de courant 11 dans un dispositif de connexion 200 seion le deuxième mode de réalisation. [00176] According to the second embodiment, the closing means 204 therefore comprises at least the elastic means 206 (compression spring 206) and the closing element 208 (disc 208). As shown in view (B) of Figure 7, the compression spring 206 is arranged between a rear face 232 of the closing element 208 (disc 208) and a bottom wall 234 of the housing 202. The elastic means 206 (compression spring 206) is attached to the rear face 232 of the closing element 208 (disc 208). The elastic means 206 (compression spring 206) is attached to the bottom wall 234 of the housing 202. Thus, the elastic means 206 (compression spring 206) and the closing element 208 (disc 208) are retained to the housing 202. This prevents the elastic means 206 (compression spring 206) or the closing element 208 (disc 208) from being lost. It should be emphasized that the elastic means 206 (compression spring 206) and the closing element 208 (disc 208) are movably retained within the passage 18 of the housing 202, which allows the opening and closing of the closing means 204 according to the second embodiment. Both the elastic means 206 and the closure element 208 are arranged inside the passage 18 of the housing 202 whether in an open position or in a closed position of the closure means 204. The open position and the closed position of the closure means 204 are further described below with reference to Figure 8. [00177] Figure 8 shows three successive steps in the insertion of a current plug 11 into a connection device 200 according to the second embodiment.
[00178] La vue (A) de la Figure 8 illustre une étape d’enfichage durant iaquelie ia fiche de courant 11 du câble de charge 5 est partieilement insérée dans îe dispositif de connexion 200 seion une direction d'insertion D orientée vers i ’intérieur du véhicule électrique ou de ia borne de chargement, La paroi oblongue 31 du câble de charge 5 est partieilement reçue dans l’espace 20 (cet espace est aussi montré sur la vue (A) de la Figure 2) du boîtier 202, Chaque cheminée tubulaire 23 de la fiche de courant 11 du câble de charge 5 est partiellement reçue dans l’orifice 22 correspondant du capot 220 d’épaisseur 224. [00178] View (A) of Figure 8 illustrates a plugging step during which the current plug 11 of the charging cable 5 is partially inserted into the connection device 200 according to an insertion direction D oriented towards the inside of the electric vehicle or the charging terminal. The oblong wall 31 of the charging cable 5 is partially received in the space 20 (this space is also shown in view (A) of Figure 2) of the housing 202. Each tubular chimney 23 of the current plug 11 of the charging cable 5 is partially received in the corresponding orifice 22 of the cover 220 of thickness 224.
Dans l'état d’insertion de ia vue (A) de la Figure 8, ia fiche de courant 11 du câble de charge 5 n’est pas suffisamment insérée dans ie dispositif de connexion 200 pour pouvoir provoquer le changement de position du moyen de fermeture 204. Ainsi, dans l’état d’insertion de la vue (A) de la Figure 8, le moyen de fermeture 28 est encore en position fermée. In the insertion state of view (A) of Figure 8, the power plug 11 of the charging cable 5 is not sufficiently inserted into the connection device 200 to be able to cause the change of position of the closing means 204. Thus, in the insertion state of view (A) of Figure 8, the closing means 28 is still in the closed position.
[00179] En position fermée, ie moyen élastique 206 du moyen de fermeture 204 est dans son état initial, dit « au repos », c’est-à-dire dans un état où son énergie potentielle est la plus faible, voire nulle. Le moyen élastique 206, en particulier te ressort de compression 206, a une dimension dans son état initiai qui permet de positionner l’élément de fermeture 208, en particulier îe disque 208, au niveau du capuchon 39 de la broche DC 35, Dans la position fermée du moyen de fermeture 204, i’élément de fermeture 208, en particulier le disque 208, est disposé à l’intérieur du passage 18 de manière affleurante avec la paroi externe 24 du boîtier (montrée sur la vue (A) de la Figure 7). Ainsi, dans la position fermée du moyen de fermeture 204, l'élément de fermeture 208, en particulier ie disque 208, n’est pas reçu dans l’orifice 222 du capot 220. Ce capot 220 est monté sur ia paroi externe 24 du boîtier 202. [00179] In the closed position, the elastic means 206 of the closing means 204 is in its initial state, called “at rest”, that is to say in a state where its potential energy is the lowest, or even zero. The elastic means 206, in particular the compression spring 206, has a dimension in its initial state which makes it possible to position the closing element 208, in particular the disk 208, at the level of the cap 39 of the DC pin 35. In the closed position of the closing means 204, the closing element 208, in particular the disk 208, is arranged inside the passage 18 flush with the external wall 24 of the housing (shown in view (A) of Figure 7). Thus, in the closed position of the closing means 204, the closing element 208, in particular the disc 208, is not received in the orifice 222 of the cover 220. This cover 220 is mounted on the external wall 24 of the housing 202.
[00180] Dans la position fermée du moyen de fermeture 204, l’ouverture 26 vers l'extérieur du passage 18 est protégée par l’élément de fermeture 208, en particulier îe disque 208, qui bouche l’ouverture 26. [00180] In the closed position of the closing means 204, the opening 26 towards the outside of the passage 18 is protected by the closing element 208, in particular the disc 208, which closes the opening 26.
[00181] Selon la présente invention, !e changement de position du moyen de fermeture 204 de la position fermée vers la position ouverte est enclenché automatiquement par l'insertion de la fiche de courant 11 du câble de charge 5 dans le boîtier 202 au niveau de l’interface de courant DC selon la direction D orientée vers l’intérieur du véhicule électrique ou de ia borne de chargement. [00181] According to the present invention, the change of position of the closing means 204 from the closed position to the open position is automatically initiated by inserting the current plug 11 of the charging cable 5 into the housing 202 at the DC current interface in the direction D oriented towards the interior of the electric vehicle or the charging terminal.
[00182] Dans la vue (B) de la Figure 8, la fiche de courant 11 du câble de charge 5 est suffisamment insérée dans le dispositif de connexion 200 seion la direction d’insertion D pour déplacer le disque 208 vers le mur du fond 234 du passage 18 en comprimant le ressort de compression 206. En effet, par compression, l’écart successif entre tes spires du ressort 206 est réduit ce qui déplace le disque 208 vers l’intérieur du passage 18. Dans la vue (B) de la Figure 8, le moyen de fermeture 204 n’est plus dans une position fermée. Le moyen de fermeture 204 n’est toutefois pas encore dans une position complètement ouverte. La position complètement ouverte est décrite en référence à la vue (C) de ia Figure 8. [00182] In view (B) of Figure 8, the power plug 11 of the charging cable 5 is sufficiently inserted into the connection device 200 in the insertion direction D. to move the disk 208 toward the back wall 234 of the passage 18 by compressing the compression spring 206. Indeed, by compression, the successive gap between the turns of the spring 206 is reduced which moves the disk 208 toward the inside of the passage 18. In view (B) of Figure 8, the closing means 204 is no longer in a closed position. The closing means 204 is however not yet in a completely open position. The completely open position is described with reference to view (C) of Figure 8.
[00183] Dans la vue (C) de la Figure 8, la fiche de courant 11 du câble de charge 5 est insérée jusqu'en butée dans le dispositif de connexion 200 selon la direction d’insertion D, Dans la vue (C) de ia Figure 8, le moyen de fermeture 204 est dans une position ouverte. Dans ia position ouverte, te moyen de fermeture 204 libère i’ouverture 26 vers i’extérieur du passage 18 du boîtier 202 de manière à permettre un contact électrique entre ia broche de connecteur DC 35 reçue dans ie passage 18 et ia fiche de courant 11 du câble de charge 5, en particulier avec un conducteur (non représenté) positionné dans ia cheminée tubulaire 23 de la fiche de courant 11. [00183] In view (C) of Figure 8, the current plug 11 of the charging cable 5 is inserted as far as it will go into the connection device 200 along the insertion direction D. In view (C) of Figure 8, the closing means 204 is in an open position. In the open position, the closing means 204 releases the opening 26 to the outside of the passage 18 of the housing 202 so as to allow electrical contact between the DC connector pin 35 received in the passage 18 and the current plug 11 of the charging cable 5, in particular with a conductor (not shown) positioned in the tubular chimney 23 of the current plug 11.
[00184] Dans la position complètement ouverte montrée par ia vue (C) de la Figure 8, la cheminée tubulaire 23 de ia fiche de courant 11 pousse la face avant du disque 208 vers te mur du fond 234 du passage 18 de manière à compresser davantage le ressort 206. En particulier, te ressort 206 peut être dans un état de compression maximaie dans la position ouverte du moyen de fermeture 204. La force de rappel du ressort 206 est suffisamment faible pour empêcher une éjection automatique de ia fiche de courant 5 hors du dispositif de connexion 200. [00184] In the fully open position shown in view (C) of Figure 8, the tubular chimney 23 of the power plug 11 pushes the front face of the disc 208 toward the back wall 234 of the passage 18 so as to further compress the spring 206. In particular, the spring 206 may be in a state of maximum compression in the open position of the closing means 204. The restoring force of the spring 206 is sufficiently weak to prevent automatic ejection of the power plug 5 from the connection device 200.
Dans la position complètement ouverte montrée par la vue (C) de la Figure 8, ie disque 208 est assez reculé vers le mur du fond 234 du passage 18 pour que ia broche de connecteur DC 35 soit suffisamment insérée dans le passage 29 de la cheminée tubulaire 23 de la fiche de courant 11 pour permettre un contact électrique. In the fully open position shown in view (C) of Figure 8, the disk 208 is far enough back toward the back wall 234 of the passage 18 that the DC connector pin 35 is sufficiently inserted into the passage 29 of the tubular chimney 23 of the power plug 11 to permit electrical contact.
[00185] Comme l’ouverture du moyen de fermeture 204 résulte automatiquement de l’insertion du câble de charge 5 dans le dispositif de connexion 200, une étape d’ouverture spécifiquement dédiée à l'ouverture du moyen de fermeture, précédant l’étape d’insertion du câble de charge, n'a plus lieu d'être. Un utilisateur peut ainsi plus rapidement brancher ie câble de charge 5 dans le dispositif de connexion 200. [00185] Since the opening of the closing means 204 automatically results from the insertion of the charging cable 5 into the connection device 200, an opening step specifically dedicated to the opening of the closing means, preceding the step of inserting the charging cable, no longer has any place. A user can thus more quickly plug the charging cable 5 into the connection device 200.
[00186] En outre, le ressort de compression 2G6 étant déformabie de manière élastique, le retrait de la fiche de courant 11 du boîtier 202 dans une direction opposée à ia direction d'insertion D provoque automatiquement ie changement de position du moyen de fermeture 204 de la position ouverte vers la position fermée. En effet, en l’absence de contraintes, en particulier en l'absence des forces de poussée exercées par la cheminée tubulaire 23 sur la face avant du disque 208, le ressort de compression 206 retourne dans son état initiai, aussi dit « de repos », qui définit la position fermée du moyen de fermeture 204. Cela permet également d'assurer que le moyen de fermeture 204 se repositionne automatiquement et correctement dans la position de fermeture. [00186] Furthermore, since the compression spring 2G6 is elastically deformable, withdrawing the current plug 11 from the housing 202 in a direction opposite to the insertion direction D automatically causes the position of the closing means 204 to change from the open position to the closed position. Indeed, in the absence of constraints, in particular in the absence of the thrust forces exerted by the tubular chimney 23 on the front face of the disc 208, the compression spring 206 returns to its initial state, also called "rest", which defines the closed position of the closing means 204. This also makes it possible to ensure that the closing means 204 repositions itself automatically and correctly in the closed position.
[00187] Ainsi, aussi bien le branchement que ie désengagement du câble de charge 5 du dispositif de connexion selon la présente invention peut être réalisé de manière simple et rapide pour un utilisateur. [00187] Thus, both the connection and the disengagement of the charging cable 5 from the connection device according to the present invention can be carried out simply and quickly for a user.
[00188] En outre, comme dans le premier mode de réalisation, le moyen de fermeture 204 est l’unique moyen fourni au boîtier 202 pour fermer l’ouverture 26 vers l’extérieur du passage 18. [00188] Furthermore, as in the first embodiment, the closing means 204 is the only means provided to the housing 202 for closing the opening 26 to the outside of the passage 18.
[00189] Dans un mode de réalisation non représenté, le moyen de fermeture 28, 280 selon le premier mode de réalisation et le moyen de fermeture 204 selon le deuxième mode de réalisation peuvent être combinés dans un même dispositif de connexion, en particulier pour un même passage 18 du boîtier. Dans ce cas, l’ouverture 26 du passage 28 peut être protéger par la membrane 30, 300 ainsi que par le disque 208. Le disque 208 peut être agencé dans le passage 18 et derrière la face arrière 28 de la membrane 30, 300. La course du ressort de compression 206 dans ce mode de réalisation peut être plus petite que celle dans le deuxième mode de réalisation. La redondance des moyens de fermeture permet d’améliorer davantage l’étanchéité du dispositif de connexion. [00189] In an embodiment not shown, the closure means 28, 280 according to the first embodiment and the closure means 204 according to the second embodiment can be combined in the same connection device, in particular for the same passage 18 of the housing. In this case, the opening 26 of the passage 28 can be protected by the membrane 30, 300 as well as by the disk 208. The disk 208 can be arranged in the passage 18 and behind the rear face 28 of the membrane 30, 300. The stroke of the compression spring 206 in this embodiment can be smaller than that in the second embodiment. The redundancy of the closure means makes it possible to further improve the sealing of the connection device.
[00190] Troisième mode de réalisation [00190] Third embodiment
La Figure 9 représente schématiquement un dispositif de connexion 301 selon un troisième mode de réalisation, dont la vue (A) de la Figure 9 montre une position fermée du moyen de fermeture 302, la vue (B) de la Figure 9 montre une position partiellement ouverte du moyen de fermeture 302, et la vue (C) de la Figure 9 montre une position ouverte du moyen de fermeture 302. Seule l’interface de courant DC du boîtier 304 du dispositif de connexion 301 est représenté sur la Figure 9. Figure 9 schematically represents a connection device 301 according to a third embodiment, of which view (A) of Figure 9 shows a closed position of the closing means 302, view (B) of Figure 9 shows a partially open position of the closing means 302, and view (C) of Figure 9 shows an open position of the closing means 302. Only the DC current interface of the housing 304 of the connection device 301 is shown in Figure 9.
[00191] Dans ce qui suit, les éléments portant les mêmes signes de référence que ceux décrits précédemment ne seront pas décrits â nouveau et référence est faite â leur description faite dans les paragraphes précédents. [00191] In the following, elements bearing the same reference signs as those described previously will not be described again and reference is made to their description in the preceding paragraphs.
[00192] Le moyen de fermeture 302 selon le troisième mode de réalisation comprend un mécanisme d’actionnement 306 disposé sur une paroi 308 du boîtier 304. Le mécanisme d’actionnement 306 est mécaniquement relié deux volets 310. Les volets 310 sont conçus pour fermer l'ouverture 26 vers l’extérieur du passage 18 dans la position fermée du moyen de fermeture 302. [00192] The closing means 302 according to the third embodiment comprises an actuating mechanism 306 arranged on a wall 308 of the housing 304. The actuating mechanism 306 is mechanically connected to two flaps 310. The flaps 310 are designed to close the opening 26 to the outside of the passage 18 in the closed position of the closing means 302.
[00193] Chaque volet 310 est monté de manière pivotante entre la position fermée et une position ouverte du moyen de fermeture 302, Le mécanisme d’actionnement 306 est configuré pour provoquer le pivotement de chaque voiet 310, en particulier simultané ment, de la position fermée vers la position ouverte par l’insertion de la fiche de courant 11 du câble de charge 5 (non représenté) dans le boîtier 304 au niveau de l’interface de courant DC selon la direction D orientée vers l'intérieur du véhicule électrique ou de la borne de chargement. Pius précisément, te mécanisme d’actionnement 306 est configuré pour provoquer le pivotement de chaque volet 310, en particulier simultanément, lorsque le fiche de courant 11 du câble de charge 5 vient buter sur le mécanisme d’actionnement 306 dans la direction D. [00193] Each flap 310 is pivotally mounted between the closed position and an open position of the closing means 302. The actuating mechanism 306 is configured to cause each flap 310 to pivot, in particular simultaneously, from the closed position to the open position by inserting the current plug 11 of the charging cable 5 (not shown) into the housing 304 at the DC current interface in the direction D oriented towards the inside of the electric vehicle or the charging station. More precisely, the actuating mechanism 306 is configured to cause each flap 310 to pivot, in particular simultaneously, when the current plug 11 of the charging cable 5 abuts the actuating mechanism 306 in the direction D.
[00194] Le mécanisme d’actionnement 306 peut comprendre un assemblage de cames. Alternativement ou en commination, ie mécanisme d’actionnement 306 peut comprendre un ou plusieurs arbres. Alternativement ou en combinaison, te mécanisme d’actionnement 306 peut comprendre un ou plusieurs engrenages. [00194] The actuating mechanism 306 may comprise a cam assembly. Alternatively or in combination, the actuating mechanism 306 may comprise one or more shafts. Alternatively or in combination, the actuating mechanism 306 may comprise one or more gears.
[00195] Des rainures 312 sont prévus dans la paroi 308 du boîtier 304 pour permettre ie pivotement des volets 310. [00195] Grooves 312 are provided in the wall 308 of the housing 304 to allow the pivoting of the flaps 310.
[00196] Chaque voiet 310 est maintenu en rotation autour d'une tige 314. Le mouvement de rotation des volets 310 est indiquée sur les vue (B) et (C) de la Figure 9 par- une flèche autour de la tige 314. Les volets 310 ont une forme qui leur permet d'obstruer la totalité de l’entrée 26 du passage 18 dans la position fermée du moyen de fermeture 302. Les volets 310 ont chacun une forme permettant un mouvement de rotation simultané des volets 310. Par exemple, comme illustré par ia Figure 3, chaque volet 310 peut avoir une portion de forme sensiblement circulaire dimensionnée pour couvrir ie passage 18, cette portion comprenant un bord évidé, en particulier un évidement concave. [00196] Each track 310 is held in rotation about a rod 314. The rotational movement of the flaps 310 is indicated in views (B) and (C) of Figure 9 by an arrow around the rod 314. The flaps 310 have a shape that allows them to obstruct the entire inlet 26 of the passage 18 in the closed position of the closure means 302. The flaps 310 each have a shape allowing a simultaneous rotational movement of the flaps 310. For example, as illustrated in Figure 3, each flap 310 may have a portion of substantially circular shape sized to cover the passage 18, this portion comprising a recessed edge, in particular a concave recess.
[00197] Contrairement aux systèmes de volet connus de l’état de la technique, comme celui illustré par la vue (B) de la Figure 1, te pivotement des volets 310 du dispositif de connexion 301 est automatiquement généré par i’enfichage du câble de charge 5, sans nécessiter l’intervention de l’utilisateur pour manipuler à ia main ie votet, avant de pouvoir insérer la fiche de courant 11 du câble de charge 5 dans le dispositif de connexion 301,[00197] Unlike the shutter systems known from the state of the art, such as that illustrated by view (B) of Figure 1, the pivoting of the shutters 310 of the connection device 301 is automatically generated by the insertion of the charging cable 5, without requiring the user to manually manipulate the shutter, before being able to insert the current plug 11 of the charging cable 5 into the connection device 301,
[00198] Dans un mode de réalisation non représenté, le moyen de fermeture 28, 280 selon ie premier mode de réalisation et te moyen de fermeture selon la troisième mode de réalisation peuvent être combinés dans un même dispositif de connexion, en particulier pour un même passage 18 du boîtier. Dans un te! dispositif de connexion, ies volets 310 seion le troisième mode de réalisation peuvent être disposé devant le moyen de fermeture 28. 208 selon le premier mode de réalisation dans la direction d’insertion D. [00198] In an embodiment not shown, the closing means 28, 280 according to the first embodiment and the closing means according to the third embodiment can be combined in the same connection device, in particular for a same passage 18 of the housing. In such a connection device, the flaps 310 according to the third embodiment can be arranged in front of the closing means 28. 208 according to the first embodiment in the insertion direction D.
[00199] Autre variante [00199] Another variant
[00200] La Figure 10 représente une vue explosée d’un dispositif de connexion 400 selon une variante du premier mode de réalisation Le dispositif de connexion 400 comprend un boîtier 402 destiné à être monté à la carrosserie d’un véhicule. [00200] Figure 10 shows an exploded view of a connection device 400 according to a variant of the first embodiment. The connection device 400 comprises a housing 402 intended to be mounted to the body of a vehicle.
[00201] Ci-après seules les différences par rapport au boîtier 12 seront décrites de manière détaillée. Pour les autres éléments du boîtier 402 communs à ceux du boîtier 12, référence est faite à la description des Figures 1 à 6. Autrement dit, dans ce qui suit, les éléments portant les mêmes signes de référence que ceux décrits précédemment ne seront pas décrits à nouveau et référence est faite à leur description faite dans les paragraphes précédents. [00201] Hereinafter, only the differences with respect to the housing 12 will be described in detail. For the other elements of the housing 402 common to those of the housing 12, reference is made to the description of Figures 1 to 6. In other words, in what follows, the elements bearing the same reference signs as those described previously will not be described again and reference is made to their description given in the preceding paragraphs.
[00202] Le dispositif de connexion 400 comprend un boîtier 412 et un moyen de fermeture 428. Comme le moyen de fermeture 28 décrit précédemment, le moyen de fermeture 428 est constitué d’une membrane 430 et d'un capot 432. [00202] The connection device 400 comprises a housing 412 and a closing means 428. Like the closing means 28 described above, the closing means 428 consists of a membrane 430 and a cover 432.
[00203] En comparaison au boîtier 12, l’interface de courant continu DC du boîtier 402 comprend une paroi 424 qui a été adaptée de manière à pouvoir recevoir le capot 432. En comparaison à l’interface de courant continu DG du boîtier 12, il y a eu un enlèvement de matière dans ie boîtier 432. En particulier, l’interface de courant continu DC du boîtier 402 est pourvue de deux évidements 413. Les évidements 413 sont chacun traversant. Les évidements 413 permettent notamment l’insertion d’une lance de verrouillage 415 respective du moyen de fermeture 428. Dans l’exemple représenté par la figure 10, ie moyen de fermeture 408 comprend deux lances de verrouillage 415 qui s’étendent perpendiculairement depuis une base 401 du capot 432. Chacune des lances de verrouillage 415 comprend, vers son extrémité libre 417, un orifice 419. Chaque orifice 419 est adapté pour être encliqueté à un élément de verrouillage 421 respectif agencé dans chacun des évidements 413 du boîtier 412. Ainsi, le moyen de fermeture 428 peut être assemblé et attaché par encliquetage au boîtier 412, [00203] Compared to the housing 12, the direct current interface DC of the housing 402 comprises a wall 424 which has been adapted so as to be able to receive the cover 432. Compared to the direct current interface DG of the housing 12, there has been a removal of material in the housing 432. In particular, the direct current interface DC of the housing 402 is provided with two recesses 413. The recesses 413 are each through-holes. The recesses 413 allow in particular the insertion of a respective locking lance 415 of the closing means 428. In the example shown in FIG. 10, the closing means 408 comprises two locking lances 415 which extend perpendicularly from a base 401 of the cover 432. Each of the locking lances 415 comprises, towards its free end 417, an orifice 419. Each orifice 419 is adapted to be snapped onto a respective locking element 421 arranged in each of the recesses 413 of the housing 412. Thus, the closing means 428 can be assembled and attached by snap-fastening to the housing 412,
[00204] La base 401 du capot 432 comprend deux orifices circulaires 436. La membrane 430 est surmoulée au capot 432. Un point d’injection 423 peut être positionné entre les deux orifices 436 du capot 432. Chacun des orifices 436 peut comprendre une encoche 425 qui permet de drainer ou d'évacuer l'eau qui s’accumulerait à l'interface entre la base 401 du capot 432 et une surface extérieure 427 de la membrane 430. [00205] La membrane 430 peut comprendre une protrusion longitudinale 429 pour permetre une meilleure interférence entre le moyen de fermeture 428 et l’interface de courant continu DC du boîtier 412. [00204] The base 401 of the cover 432 comprises two circular orifices 436. The membrane 430 is overmolded to the cover 432. An injection point 423 can be positioned between the two orifices 436 of the cover 432. Each of the orifices 436 can comprise a notch 425 which makes it possible to drain or evacuate water which would accumulate at the interface between the base 401 of the cover 432 and an external surface 427 of the membrane 430. [00205] The membrane 430 may include a longitudinal protrusion 429 to allow better interference between the closure means 428 and the direct current DC interface of the housing 412.
[00206] La membrane 430 est davantage décrite par rapport à ia Figure 11 qui montre une vue partielle et en coupe du moyen de fermeture 428 et ia Figure 12 qui illustre une vue partielle du dispositif de connexion 400 dans lequel le moyen de fermeture 428 est assemblé au boîtier 412. [00206] The membrane 430 is further described with respect to Figure 11 which shows a partial and sectional view of the closure means 428 and Figure 12 which illustrates a partial view of the connection device 400 in which the closure means 428 is assembled to the housing 412.
[00207] La figure 11 en coupe permet de rendre visible une zone de liaison 431 entre le capot 432 et la membrane 430. Cette zone de liaison 431 est préférentiellement étanche. La membrane 430 est surmoulée au capot 432, notamment via le point d'injection 423. également visible sur la figure 11. La membrane 430 comprend au moins un pli 433. Dans l'exemple illustré, la membrane 430 comprend quatre plis 433. Le nombre de plis 433 n’est pas limitatifs. Un plus grand nombre de plis peut faciliter le déploiement de la membrane. Les plis 433 sont agencés radialement autour d'un orifice principal 448 de la membrane 430. De la même manière que l'orifice principal 48 de la membrane 30 précédemment décrite, chaque orifice principal 448 est configuré pour recevoir une broche de connecteur 35, ou un capuchon 39 recouvrant une extrémité de la broche de connecteur 35. Chaque orifice principal 448 de la membrane 430 a une forme circulaire, comme la section transversale des broches de connecteur 35 et de leur capuchons 39 (seuls les capuchons 39 sont visibles sur la Figure 12). Le diamètre interne de chaque orifice principale 448 de la membrane 30 dans la position fermée du moyen de fermeture 428 (Figure 12) correspond sensiblement au diamètre externe de la portion de ia broche de connecteur qui est reçue dans ledit orifice 448. Cet ajustement serré permet d’assurer l’étanchéité au niveau du contact entre la broche de connecteur 35 (ou le capuchon 39 de protection de ia broche) et la membrane 430. Les plis 433 de la membrane 430 peuvent être agencés autour de l'orifice principal 438 de manière équidistante l’un par rapport à l'autre. Tel que montré sur la vue en coupe de la figure 11, une section transversale d’un pli 433 peut avoir une section transversale en forme de lettre « U ». La section transversale peut être définie dans un plan perpendiculaire au plan dans lequel s’étend la base 401 du capot 432. Entre chaque pli 433, la membrane comprend une portion 435. Les portions 435 sont séparées les unes des autres par un pli 433. La succession de plis 433 et portions 435 forme une structure en accordéon autour de l’orifice principal 438. Telle qu'illustrée par la vue en coupe de la figure 11 , la membrane 430 peut être formée par une feuille d’épaisseur constante, ce qui est avantageux pour ia fabrication par moulage ou surmoulage que la membrane 430. Une pièce d'épaisseur constante est en effet davantage facile à fabriquer par moulage. [00208] Dans une position fermée du moyen de fermeture 408, telle qu'illustré à ia Figure 12, le membrane 430 a une forme conique. Du fait de la présence de l’orifice principal 448, la membrane 430 a, en particulier, une forme de cône tronqué. La forme conique de ia membrane 430 dans la position fermée du moyen de verrouillage 428 permet d’éviter une accumulation d'eau entre ie capot 432 et la membrane 430 car l’eau peut être évacuée vers l’extérieur du boîtier 412. L’encoche 425 du capot 432 (visible sur la Figure 10) et une encoche 437 correspondante de l’interface de courant continu DC (visible sur ia Figure 12) permettent d'éviter une accumulation d’eau entre le capot 432 et la membrane 430. [00207] Figure 11 in section makes it possible to make visible a connection zone 431 between the cover 432 and the membrane 430. This connection zone 431 is preferably sealed. The membrane 430 is overmolded to the cover 432, in particular via the injection point 423. also visible in Figure 11. The membrane 430 comprises at least one fold 433. In the example illustrated, the membrane 430 comprises four folds 433. The number of folds 433 is not limiting. A greater number of folds can facilitate the deployment of the membrane. The folds 433 are arranged radially around a main port 448 of the membrane 430. In the same manner as the main port 48 of the membrane 30 previously described, each main port 448 is configured to receive a connector pin 35, or a cap 39 covering one end of the connector pin 35. Each main port 448 of the membrane 430 has a circular shape, like the cross-section of the connector pins 35 and their caps 39 (only the caps 39 are visible in Figure 12). The inner diameter of each main port 448 of the membrane 30 in the closed position of the closure means 428 (Figure 12) substantially corresponds to the outer diameter of the portion of the connector pin that is received in said port 448. This tight fit ensures sealing at the contact between the connector pin 35 (or the protective cap 39 of the pin) and the membrane 430. The folds 433 of the membrane 430 may be arranged around the main port 438 equidistant from each other. As shown in the sectional view of Figure 11, a cross-section of a fold 433 may have a cross-section in the shape of a letter "U". The cross-section can be defined in a plane perpendicular to the plane in which the base 401 of the cover 432 extends. Between each fold 433, the membrane comprises a portion 435. The portions 435 are separated from each other by a fold 433. The succession of folds 433 and portions 435 forms an accordion structure around the main orifice 438. As illustrated by the sectional view of FIG. 11, the membrane 430 can be formed by a sheet of constant thickness, which is advantageous for manufacturing by molding or overmolding than the membrane 430. A part of constant thickness is indeed easier to manufacture by molding. [00208] In a closed position of the closure means 408, as illustrated in FIG. 12, the membrane 430 has a conical shape. Due to the presence of the main orifice 448, the membrane 430 has, in particular, a truncated cone shape. The conical shape of the membrane 430 in the closed position of the locking means 428 makes it possible to avoid an accumulation of water between the cover 432 and the membrane 430 because the water can be evacuated to the outside of the housing 412. The notch 425 of the cover 432 (visible in FIG. 10) and a corresponding notch 437 of the direct current interface DC (visible in FIG. 12) make it possible to avoid an accumulation of water between the cover 432 and the membrane 430.
[00209] La membrane 430 est dépliable de la position fermée (Figure 12 et Figure 13) vers la position ouverte (Figure 14) du moyen de fermeture 428 par l’insertion d’une fiche de courant 11 d'un câble de charge dans te boîtier 412 au niveau de l’interface de courant continu DC selon une direction D orientée vers l’intérieur du boîtier 412. L'enfichage d’une fiche de courant 11 dans le dispositif de connexion 400 est décrit ci-après en référence aux Figures 13 et 14. Une fiche de courant 11 a déjà été décrite par rapport à la Figure 6A, auquelie référence est faite. [00209] The membrane 430 is unfoldable from the closed position (Figure 12 and Figure 13) to the open position (Figure 14) of the closing means 428 by inserting a current plug 11 of a charging cable into the housing 412 at the direct current interface DC in a direction D oriented towards the inside of the housing 412. The insertion of a current plug 11 into the connection device 400 is described below with reference to Figures 13 and 14. A current plug 11 has already been described with respect to Figure 6A, to which reference is made.
[00210] La Figure 13 représente une vue en coupe d’une étape lors de l'enfichage d’une fiche de courant dans le dispositif de connexion 400 de la Figure 10, dans laquelle le moyen de fermeture 428 est encore dans la position fermée. La fiche de courant 11 est partiellement insérée dans le dispositif de connexion 400 selon une direction d'insertion D orientée vers l’intérieur du véhicule électrique ou de la borne de chargement. Dans l’état d’insertion de ia Figure 13, la fiche de courant 11 n’est pas suffisamment insérée dans le dispositif de connexion 4QQpour pouvoir provoquer ie changement de position du moyen de fermeture 428. Ainsi, dans l’état d’insertion de la Figure 13, le moyen de fermeture 28 est en position fermée. Dans la position fermée du moyen de fermeture 28, ia membrane 430 est dans un état au repos. Dans la position ouverte du moyen de fermeture 28, la membrane 430 est dans un état de contrainte. La membrane 430 est configurée pour revenir automatiquement à son état de repos. [00210] Figure 13 shows a sectional view of a step when inserting a power plug into the connection device 400 of Figure 10, in which the closing means 428 is still in the closed position. The power plug 11 is partially inserted into the connection device 400 in an insertion direction D oriented towards the inside of the electric vehicle or the charging station. In the insertion state of Figure 13, the power plug 11 is not sufficiently inserted into the connection device 400 to be able to cause the change in position of the closing means 428. Thus, in the insertion state of Figure 13, the closing means 28 is in the closed position. In the closed position of the closing means 28, the membrane 430 is in a resting state. In the open position of the closing means 28, the membrane 430 is in a stressed state. The 430 membrane is configured to automatically return to its resting state.
[00211] A la figure 14. la fiche de courant 11 est suffisamment insérée dans ie dispositif de connexion 400 selon la direction d’insertion D pour déplier ia membrane 430 jusqu’à une position dite ouverte du moyen de fermeture 428. Dans sa position ouverte, ie moyen de fermeture 428 libère l'ouverture 26 vers l’extérieur du passage 18 du boîtier 412, par exemple de manière à permetre un contact électrique entre ia broche de connecteur DC 35 reçue dans le passage 18 et la fiche de courant 11. La membrane 430 est agencée par rapport au boîtier 412 de manière à ce que lors du passage de ia position fermée vers ia position ouverte du moyen de fermeture 428, la membrane 430 se déplie vers l’intérieur du boîtier 412. Cela facilite l’insertion de la fiche de courant 11 selon la direction D. Le pliage de la membrane 430 permet de limiter tes contraintes exercées sur la membrane lors de l’enfichage, notamment car la membrane 430 peut être dépliée sans être nécessairement étirée , en particulier sans être étirée. Ainsi, la membrane 430 peut s'avérer davantage robuste. La membrane 430 est moins propice aux risques de déchirure. [00211] In Figure 14, the current plug 11 is sufficiently inserted into the connection device 400 in the insertion direction D to unfold the membrane 430 to a so-called open position of the closure means 428. In its open position, the closure means 428 releases the opening 26 towards the outside of the passage 18 of the housing 412, for example so as to allow electrical contact between the DC connector pin 35 received in the passage 18 and the current plug 11. The membrane 430 is arranged relative to the housing 412 so that when passing from the closed position to the open position of the closure means 428, the membrane 430 unfolds towards the inside of the housing 412. This facilitates the insertion of the current plug 11 in the direction D. The folding of the membrane 430 makes it possible to limit the stresses exerted on the membrane during plugging, in particular because the membrane 430 can be unfolded without necessarily being stretched, in particular without being stretched. Thus, the membrane 430 can prove to be more robust. The membrane 430 is less prone to the risk of tearing.
[00212] La poussée de la fiche de courant 11 dans Sa direction D provoque le déploiement de la membrane 30 contre la paroi interne 64 du passage 18 du boîtier 412. Dans la position ouverte du moyen de fermeture 428, la membrane a une section transversale, définie par rapport à ia direction d’insertion D. circulaire et de diamètre complémentaire au diamètre interne du passage 18 du boîtier 412, [00213] En outre, la membrane 430 est configurée pour reprendre sa forme d’origine, c’est-à-dire avec son état au repos avec ses plis 433, par le dégagement de la fiche de courant du câble de charge du boîtier 412 selon une direction opposée à l’intérieur du véhicule électrique ou de la borne de chargement, qui fait passer automatiquement le moyen de fermeture 428 de la position ouverte vers la position fermée. Dans un autre mode de réalisation non représenté, le moyen de fermeture 204 selon le deuxième mode et le moyen de fermeture selon la troisième mode de réalisation peuvent être combinés dans un même dispositif de connexion, en particulier pour un même passage 18 du boîtier. [00212] The thrust of the current plug 11 in direction D causes the deployment of the membrane 30 against the internal wall 64 of the passage 18 of the housing 412. In the open position of the closing means 428, the membrane has a cross-section, defined relative to the direction of insertion D, circular and of diameter complementary to the internal diameter of the passage 18 of the housing 412, [00213] Furthermore, the membrane 430 is configured to return to its original shape, i.e. to its resting state with its folds 433, by the release of the current plug from the charging cable of the housing 412 in an opposite direction inside the electric vehicle or the charging station, which automatically causes the closing means 428 to pass from the open position to the closed position. In another embodiment not shown, the closing means 204 according to the second embodiment and the closing means according to the third embodiment can be combined in the same connection device, in particular for the same passage 18 of the housing.
[00214] Dans encore un autre mode de réalisation non représenté, le moyen de fermeture 28, 280 selon le premier mode de réalisation, te moyen de fermeture 204 selon te deuxième mode et le moyen de fermeture selon la troisième mode de réalisation peuvent être combinés dans un même dispositif de connexion, en particulier pour un même passage[00214] In yet another embodiment not shown, the closing means 28, 280 according to the first embodiment, the closing means 204 according to the second embodiment and the closing means according to the third embodiment can be combined in the same connection device, in particular for the same passage.
18 du boîtier. La redondance des moyens de fermeture permet d’améiiorer davantage l'étanchéité du dispositif de connexion. 18 of the housing. The redundancy of the closing means makes it possible to further improve the sealing of the connection device.
[00215] Signes de référence [00215] Reference signs
I : véhicule électrique I: electric vehicle
3 : dispositif de connexion du véhicule électrique 3: Electric vehicle connection device
5 : câble de charge 5: Charging cable
7 : borne de chargement 7: charging station
9 : première extrémité du câble de charge 9: first end of the charging cable
I I : fiche de courant du câble de charge I I : Charging cable power plug
13 : poignée du câble de charge 13: Charging cable handle
15 : deuxième extrémité du câble de charge 15: second end of the charging cable
17 : dispositif de connexion de la borne de chargement 17: Charging terminal connection device
19 : premier ensemble de cheminées tubulaires DC 19: first set of DC tubular chimneys
21 : deuxième ensemble de cheminées tubulaires AC : cheminées tubulaires DC : cheminées tubulaires AC : paroi circulaire de cheminée tubulaire : passage tubulaire : paroi obiongue : espace de réception : broche de connecteur DC : extrémité distaie de la broche : capuchon , 100 : dispositif de connexion selon le premier mode de réalisation de l’invention : b o ît i e r : trou : face avant du boîtier : passage : espace : paroi : paroi externe de l'interface de courant : ouverture du passage vers l’extérieur , 280 : moyen de fermeture , 300 : membrane , 320 : capot : épaisseur du capot : orifice du capot : bord du capot : encoche du capot : pion de centrage du boîtier : évidement du capot : épaisseur de la membrane : orifices principaux de la membrane : orifices secondaires de la membrane : orifices de fixation de la membrane : plots de fixation du boîtier : face avant de la membrane : face arrière de la membrane : évidement de la membrane 62 : nervure saillante du passage 21: second set of AC tubular chimneys : DC tubular chimneys : AC tubular chimneys : circular wall of tubular chimney : tubular passage : oblong wall : receiving space : DC connector pin : distant end of the pin : cap , 100 : connection device according to the first embodiment of the invention : housing : hole : front face of the housing : passage : space : wall : external wall of the current interface : opening of the passage to the outside , 280 : closing means , 300 : membrane , 320 : cover : thickness of the cover : hole in the cover : edge of the cover : notch in the cover : centering pin of the housing : recess in the cover : thickness of the membrane : main holes in the membrane : secondary holes in the membrane : fixing holes in the membrane : fixing studs for the housing : front face of the membrane : rear face of the membrane : recess in the membrane 62: protruding rib of the passage
64 : paroi interne du passage 64: internal wall of the passage
66 : évidement de montage du capot 66: hood mounting recess
68 : bord de l’orifice du capot 68: edge of the hood hole
70 : portion de la membrane non déformée en position ouverte 70: portion of the membrane not deformed in the open position
72 : portion de la membrane déformée en position ouverte 72: portion of the membrane deformed in the open position
200 : dispositif de connexion seion le deuxième mode de réalisation 200: connection device according to the second embodiment
202 : boîtier selon le deuxième mode de réalisation 202: housing according to the second embodiment
204 : moyen de fermeture selon le deuxième mode de réalisation 204: closing means according to the second embodiment
206 : moyen élastique, ressort de compression 206: elastic medium, compression spring
208 : élément de fermeture, disque 208: closing element, disc
210 : orifice central 210: central hole
212, 214 : rondelle 212, 214: washer
216, 218 : joint torique 216, 218: O-ring
220 : capot selon le deuxième mode de réalisation 220: hood according to the second embodiment
222 : orifice capot 222: hood hole
224 : épaisseur capot 224: hood thickness
226 : cheminée tubulaire de vissage 226: screw tubular chimney
228 : vis dé fixation 228: fixing screw
230 : rondelle mécanique (washer) 230: mechanical washer
232 : face arrière de l'élément de fermeture 232: rear face of the closing element
234 : mur de fond du boîtier 234: back wall of the case
301 : dispositif de connexion selon le troisième mode de réalisation 301: connection device according to the third embodiment
302 : moyen de fermeture 302: means of closure
304 : boîtier 304: housing
306 : mécanisme d’actionnement 306: actuating mechanism
308 : paroi du boîtier 308: housing wall
310 : volet 310: shutter
312 : rainure 312: groove
314 : tige 314: stem
400 : dispositif de connexion selon une variante du premier mode de réalisation de l’invention 400: connection device according to a variant of the first embodiment of the invention
401 : base du capot 412 : boîtier 401: base of the hood 412: case
413 : évidemment dans l’interface de courant continu DC413: obviously in the DC direct current interface
415 : lance de verrouillage 415: Locking lance
417 : extrémité libre de la lance de verrouillage 417: free end of the locking lance
419 : orifice de ia lance de verrouillage 419: orifice of the locking lance
421 : élément de verrouillage 421: locking element
423 : point d Injection 423: Injection point
424 : paroi de l’interface de courant continu DC 424: DC direct current interface wall
425 : encoche du capot 425: hood notch
427 : surface extérieure de la membrane 427: outer surface of the membrane
428 : moyen de fermeture 428: means of closure
429 : protrusion longitudinale 429: longitudinal protrusion
430 : membrane 430: membrane
431 : zone de liaison 431: connection zone
432 : capot 432: hood
433 : pli 433: fold
435 : portion de la membrane entre deux plis 435: portion of the membrane between two folds
436 : orifice du capot 436: hood hole
437 : encoche de l'interface de courant continu DC437: DC direct current interface notch
448 : orifice principal de ia membrane 448: main orifice of the membrane
AC : courant alternatif AC: alternating current
DC : courant continu DC: direct current
D : direction D: direction
T ; épaisseur cheminée tubulaire T ; thickness of tubular chimney
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR2308154A FR3151542A1 (en) | 2023-07-27 | 2023-07-27 | CONNECTION DEVICE FOR CHARGING AN ELECTRIC VEHICLE |
| FRFR2308154 | 2023-07-27 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2025022076A1 true WO2025022076A1 (en) | 2025-01-30 |
Family
ID=88690226
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/FR2024/051025 Pending WO2025022076A1 (en) | 2023-07-27 | 2024-07-25 | Connection device for charging an electric vehicle |
Country Status (2)
| Country | Link |
|---|---|
| FR (1) | FR3151542A1 (en) |
| WO (1) | WO2025022076A1 (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5344330A (en) * | 1993-01-15 | 1994-09-06 | Hubbell Incorporated | Electrical connector assembly, especially for electric vehicle |
| EP0634818A2 (en) * | 1993-07-12 | 1995-01-18 | Sumitomo Wiring Systems, Ltd. | Charge coupling for electric vehicle |
| DE102019203193B4 (en) * | 2019-03-08 | 2022-10-06 | Volkswagen Aktiengesellschaft | Connector assembly for connecting and disconnecting electrical wires |
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2023
- 2023-07-27 FR FR2308154A patent/FR3151542A1/en active Pending
-
2024
- 2024-07-25 WO PCT/FR2024/051025 patent/WO2025022076A1/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5344330A (en) * | 1993-01-15 | 1994-09-06 | Hubbell Incorporated | Electrical connector assembly, especially for electric vehicle |
| EP0634818A2 (en) * | 1993-07-12 | 1995-01-18 | Sumitomo Wiring Systems, Ltd. | Charge coupling for electric vehicle |
| DE102019203193B4 (en) * | 2019-03-08 | 2022-10-06 | Volkswagen Aktiengesellschaft | Connector assembly for connecting and disconnecting electrical wires |
Also Published As
| Publication number | Publication date |
|---|---|
| FR3151542A1 (en) | 2025-01-31 |
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