WO2024250490A1 - Atomization assembly and preparation method therefor, atomization module and electronic atomizer - Google Patents
Atomization assembly and preparation method therefor, atomization module and electronic atomizer Download PDFInfo
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- WO2024250490A1 WO2024250490A1 PCT/CN2023/120070 CN2023120070W WO2024250490A1 WO 2024250490 A1 WO2024250490 A1 WO 2024250490A1 CN 2023120070 W CN2023120070 W CN 2023120070W WO 2024250490 A1 WO2024250490 A1 WO 2024250490A1
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- WIPO (PCT)
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- heating
- atomization
- oil guide
- guide groove
- temperature measuring
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Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/46—Shape or structure of electric heating means
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/10—Devices using liquid inhalable precursors
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/48—Fluid transfer means, e.g. pumps
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/70—Manufacture
Definitions
- the present application relates to the technical field of disposable electronic atomizers, and in particular to an atomization component and a preparation method thereof, an atomization module and an electronic atomizer.
- Cotton core atomization In the field of electronic atomizer atomization technology, cotton core atomization technology is widely used in disposable electronic atomizer products.
- Cotton core atomization usually uses integrated oil storage cotton, oil guide cotton and heating wire/heating net to perform heating atomization. Because the heating wire/heating net is in direct contact with the oil storage cotton and oil guide cotton, and the oil storage cotton and oil guide cotton are mainly made of chemical fiber and organic cotton materials such as PA and PET, they are usually not resistant to high temperatures. During the high-temperature heating process, if the oil supply is insufficient, dry burning is very likely to occur, producing harmful substances that affect the user's smoking experience. In the cotton core production process, affected by the material characteristics, the cotton core assembly process is more complicated, the assembly consistency is poor, and it is easy to cause product taste inconsistency.
- ceramic core atomization technology is widely used. Compared with cotton core atomizer devices, the manufacturing and assembly process of ceramic core devices is more stable and the batch production consistency is better.
- the existing ceramic cores are usually in direct contact with the atomization matrix, which is prone to oil leakage. At the same time, due to the ceramic oil conduction problem, the oil is difficult to concentrate on the heating component, resulting in low atomization efficiency and poor taste of some products.
- the present application provides an atomization component and a preparation method thereof, an atomization module and an electronic atomizer to solve the problems of low atomization efficiency and poor taste of existing electronic atomizers.
- an atomizer assembly comprising: an atomizer body and a heating electrode, wherein the atomizer body has a first end surface, the heating electrode is arranged on the first end surface, the atomizer body is formed with an oil guide groove which is recessed compared to the first end surface, the oil guide groove comprises a pointed end, and the end of the pointed end is closer to the heating electrode than other parts of the oil guide groove.
- the pointed end includes a first side surface and a second side surface that intersect to form the pointed end, the first side surface and/or the second side surface is a plane or a curved surface, and the angle formed by the intersection of the first side surface and the second side surface is an acute angle.
- the oil guiding groove includes an oil guiding end connected to the pointed end, and a side wall of the oil guiding end is cylindrical.
- the depth of the oil guide groove decreases as the distance from the oil guide end to the pointed end in the extending direction increases.
- the heating electrode includes a heating body portion, the heating body portion generates heat and generates heat radiation to the surrounding side of the heating body portion to form a heating zone, and the end of the pointed end is located in the heating zone.
- the pointed end of each of the oil guide grooves is one, two or more
- the heating zone includes a first heating zone and a second heating zone
- the temperature of the first heating zone is greater than the temperature of the second heating zone
- the end of the pointed end of each of the oil guide grooves is located in the first heating zone.
- the atomization assembly further includes a temperature measuring electrode disposed on the first end surface, the temperature measuring electrode includes a temperature measuring body portion, and the temperature measuring body portion surrounds the heating electrode and the oil guide groove.
- a method for preparing the above-mentioned atomizing assembly comprising the following steps:
- Atomizing main body forming step obtaining an atomizing main body with an oil guide groove provided on a first end surface;
- Heating electrode forming step forming the heating electrode on the first end surface.
- the preparation method further includes a temperature measuring electrode forming step:
- the temperature measuring electrode forming step comprises: printing a second conductive paste on the first end surface by a printing process, baking and curing, and sintering to form the temperature measuring electrode;
- the temperature measuring electrode forming step includes: sputtering the temperature measuring electrode on the first end surface by a metal sputtering process.
- an atomization module comprising: an oil storage assembly and the above-mentioned atomization assembly connected to each other, the atomization main body also comprising a second end surface arranged opposite to the first end surface, and the oil storage assembly is arranged on the second end surface.
- the oil storage assembly includes a first oil storage portion and a second oil storage portion which are arranged from outside to inside, and the porosity of the second oil storage portion is greater than the porosity of the first oil storage portion.
- an electronic atomizer comprising the above-mentioned atomization module.
- the atomization component and its preparation method, atomization module and electronic atomizer provided by the present application are provided with a recessed oil guide groove on the first end face of the atomization component.
- the pointed end of the oil guide groove can generate obvious capillary adsorption force, which adsorbs the atomization matrix of the oil guide groove to the pointed end.
- the pointed end guides the atomization matrix to the periphery of the heating electrode, thereby improving the atomization efficiency and reducing energy loss.
- FIG1 is an exploded structural diagram of an embodiment of an atomization module provided by the present application.
- FIG2 is an axial cross-sectional view of the atomization module
- FIG3 is an exploded structural diagram of an embodiment of an atomization assembly provided by the present application.
- FIG4 is a structural diagram of the end face of the atomizing assembly
- FIG5a is a schematic diagram of an embodiment of the oil guide groove in FIG4;
- FIG5 b is a schematic diagram of another embodiment of the oil guide groove
- FIG5c is a schematic diagram of another embodiment of the oil guide groove
- FIG6 is a perspective view of an atomizing assembly
- FIG7 is another perspective view of the atomizing assembly
- FIG8 is an axial cross-sectional view of the oil storage assembly in FIG2;
- FIG. 9 is a partial cross-sectional view of the atomizing body.
- Atomizer assembly 100 Atomizing body 110 The first end surface 111 Second end surface 112 Oil guide groove 113 Core column 114 Oil inlet tank 115 Oil guide end 116 Sharp end 117 First side 118 Second side 119 Heating electrode 120 Heating main body 121 First heating electrode contact pad 122 Second heating electrode contact pad 123 Temperature measuring electrode 130 Temperature measurement main body 131 The first temperature measuring electrode contact plate 132 The second temperature measuring electrode contact plate 133 Oil storage assembly 200 First oil storage unit 210 Second oil storage unit 220
- the present application provides an atomization module, which includes an oil storage component and an atomization component.
- the atomizer assembly is the atomizer assembly 100 shown in Figures 1 to 7, and the atomizer assembly 100 includes an atomizer body 110 and a heating electrode 120.
- the atomizer body 110 is used to contact the oil storage assembly and can absorb the atomized matrix from the oil storage assembly.
- the atomizer body 110 has a first end surface 111, and the heating electrode 120 is arranged on the first end surface 111.
- the atomizer body 110 is formed with an oil guide groove 113 that is recessed compared to the first end surface 111.
- the oil guide groove 113 includes a pointed end 117, and the end of the pointed end 117 is closer to the heating electrode 120 than other parts of the oil guide groove 113.
- the pointed end 117 of the oil guide groove 113 can generate obvious capillary adsorption force, adsorbing the atomized matrix of the oil guide groove 113 to the pointed end 117, and the pointed end 117 guides the atomized matrix to the periphery of the heating electrode 120, thereby improving the atomization efficiency and reducing energy loss.
- the atomizing body 110 can usually be made of porous ceramics prepared by sintering materials such as aluminum oxide and silicon oxide.
- the porosity of the ceramics is usually >50%.
- it is not limited to porous ceramics, and other porous materials can also be used.
- the pointed end 117 includes a first side surface 118 and a second side surface 119 that intersect to form the pointed end 117.
- the first side surface 118 and the second side surface 119 are planes, that is, the orthographic projections of the first side surface 118 and the second side surface 119 on the reference plane where the first end surface 111 is located are both straight lines, and the angle between the two straight lines is an acute angle.
- the first side surface 118 and the second side surface 119 forming the pointed end 117 are both curved surfaces, that is, the orthographic projections of the first side surface 118 and the second side surface 119 on the reference plane where the first end surface 111 is located are both curves.
- the orthographic projections of the first side surface 118 and the second side surface 119 forming the pointed end 117 on the reference plane where the first end surface 111 is located may be a combination of straight lines and curves.
- the shape of the pointed end 117 is not limited to the shapes shown in FIGS. 5a to 5c above, and can be any pointed shape as long as it can play a capillary adsorption role to atomize the substrate. It is sufficient to guide it to the vicinity of the heating electrode 120 .
- the appropriate pointed angle shape and angle size can be selected according to the actual situation.
- the oil guiding groove 113 further includes an oil guiding end 116 connected to the pointed end 117 .
- the side wall of the oil guiding end 116 is cylindrical, including but not limited to a cylindrical structure.
- the distance between the bottom of the oil guide groove 113 and the first end face 111 that is, the depth of the oil guide groove 113 decreases as the distance from the oil guide end 116 to the pointed end 117 increases.
- the meaning of the depth of the oil guide groove 113 decreasing as the distance from the oil guide end 116 to the pointed end 117 increases means that the depth of the oil guide groove 113 decreases as the distance from the oil guide end 116 to the pointed end 117 increases, and it does not exclude the situation that the depth of the oil guide groove 113 at a certain position suddenly increases and then decreases as the distance from the oil guide end 116 to the pointed end 117 increases, or the situation that the depth of the oil guide groove 113 at a certain position does not change as the distance from the oil guide end 116 to the pointed end 117 increases.
- the groove depth of the pointed end 117 of the oil guide groove 113 is smaller than the groove depth of the oil guide end 116, forming a slope.
- the atomized matrix will flow along the slope from the oil guide end 116 to the pointed end 117.
- the oil guide groove 113 can maximize the introduction of the atomized matrix into the vicinity of the heating point of the heating electrode 120, thereby improving the atomization efficiency of the product.
- the heating electrode 120 includes a heating main body 121, which generates heat and generates heat radiation around the heating main body 121 to form a heating zone, and the end of the pointed end 117 is located in the above-mentioned heating zone.
- the heating zone includes a first heating zone and a second heating zone, and the temperature of the first heating zone is greater than the temperature of the second heating zone.
- the pointed end 117 guides the atomized substrate to the first heating zone with a higher heating temperature, which is more conducive to the atomization of the atomized substrate.
- the first heating area is the core heating point of the heating body 121.
- the heating area of the heating main body 121 needs to have different temperatures, which can be achieved through a variety of methods.
- the heating main body 121 is achieved by heating with a resistor, and the heating temperature of the heating main body 121 is the same everywhere. It is a curve, and the heat radiation generated at various locations of the heating main body 121 at least partially overlaps, and the heat radiation overlap of the first heating zone is greater than that of the second heating zone, so that the temperature of the first heating zone can be greater than that of the second heating zone.
- the position of the core heating point is related to the shape of the heating body 121, and is usually located at the inflection point of the curve.
- the thermal radiation overlap generated at the inflection point of the curve is higher, so the temperature is higher.
- the actual position of the core heating point can be determined based on the thermal simulation results.
- the heating body 121 includes a first heating section and a second heating section, the heating temperature of the first heating section is greater than the heating temperature of the second heating section, the first heating section generates heat radiation to the surrounding side of the heating body 121 to form the above-mentioned first heating zone, and the second heating section generates heat radiation to the surrounding side of the heating body 121 to form the above-mentioned second heating zone.
- the first heating zone and the second heating zone with different temperatures are generated when heat is radiated outward, and it is also possible to achieve that the heating zone of the heating body 121 has regions with different temperatures.
- the specific shape of the heating main body 121 is S-shaped, and the distance between the first heating area and the reference line segment formed by connecting the two ends of the heating main body 121 is greater than the distance between the second heating area and the reference line segment.
- the S shape is a conventional shape of the heating electrode 120, and the heating temperature and service life are better. Of course, other shapes can also be used.
- the core heating point of the heating main body 121 with different shapes is determined according to its thermal simulation results.
- the S-shaped heating body 121 on the first end surface 111 there are two oil guide grooves 113, and the two oil guide grooves 113 are respectively located on both sides of the heating electrode 120, and the pointed ends 117 of the two oil guide grooves 113 are closer to the first heating area than other parts of the oil guide grooves 113.
- the arrangement of the heating body 121 and the oil guide grooves 113 can fully utilize the space of the first end surface 111.
- the S-shaped heating body 121 generally includes two first heating zones, which are located on both sides of the reference line segment, and the oil guide groove 113 includes two pointed ends 117, one of which is close to one of the first heating zones. Therefore, the atomized matrix of one oil guide groove 113 can be guided to the two first heating zones of the heating body 121 through the two pointed ends 117. High atomization efficiency.
- the number of pointed ends 117 of the oil guide groove 113 can be set accordingly, so that the different pointed ends 117 of an oil guide groove 113 respectively point to the first heating zones of the heating main body 121 to improve the atomization efficiency.
- the number of pointed ends 117 of each oil guide groove 113 also affects the amount of aerosol produced by atomization. Generally speaking, under the same conditions, the more pointed ends 117 there are, the greater the amount of aerosol produced by atomization. If the amount of aerosol is too small, it will affect the user's taste, and if the amount of aerosol is too large, it will easily cause the user to choke. Therefore, the actual number of pointed ends 117 of the oil guide groove 113, such as one, two or more, can also be selected according to the user's better experience during use to obtain a better amount of aerosol. When the number of oil guide grooves 113 is two or more, the number of pointed ends 117 on each oil guide groove 113 can be equal or unequal.
- the heating electrode 120 further includes a first heating electrode contact pad 122 and a second heating electrode contact pad 123 .
- the first heating electrode contact pad 122 and the second heating electrode contact pad 123 are respectively connected to two ends of the heating body 121 .
- the first heating electrode contact pad 122 and the second heating electrode contact pad 123 are designed to be disc-shaped, with a large area, and can be in contact with an external circuit. Specifically, they can be connected to the external circuit through conductive needles, conductive columns, welding leads, etc. Of course, since the first heating electrode contact pad 122 and the second heating electrode contact pad 123 only play the role of electrical connection, the first heating electrode contact pad 122 and the second heating electrode contact pad 123 can also be designed into different shapes according to needs, and this application will not be specifically limited.
- the atomization assembly 100 further includes a temperature measuring electrode 130 disposed on the first end surface 111 .
- the temperature measuring electrode 130 includes a temperature measuring body 131, a first temperature measuring electrode contact plate 132 and a second temperature measuring electrode contact plate 133.
- the temperature measuring body 131 surrounds the heating electrode 120 and the oil guide groove 113.
- the first temperature measuring electrode contact plate 132 and the second temperature measuring electrode contact plate 133 are connected to the temperature measuring body 131 and are spaced apart in the circumferential direction of the temperature measuring body 131.
- the temperature measuring body 131 is in the shape of a ring, covering the entire heating surface, with fast temperature sensing speed and good temperature detection effect.
- the first temperature measuring electrode contact plate 132 and the second temperature measuring electrode contact plate 133 can be designed It is disc-shaped, has a large area, and can be in contact with an external circuit. Specifically, it can be connected to the external circuit through a conductive needle, a conductive column, a welding lead, etc.
- the first temperature measuring electrode contact disc 132 and the second temperature measuring electrode contact disc 133 only play the role of electrical connection, the first temperature measuring electrode contact disc 132 and the second temperature measuring electrode contact disc 133 can also be designed into different shapes according to needs, and this application will not be specifically limited.
- the present application also provides a method for preparing the above-mentioned atomizing assembly 100, and the method comprises the following steps:
- a step of forming the atomizing main body 110 obtaining the atomizing main body 110 with the oil guide groove 113 provided on the first end surface 111.
- the atomizing body part 110 is made by molding an atomizing body raw material.
- the atomizing body raw material is selected from alumina ceramic raw material or silicon oxide ceramic raw material and is molded by dry pressing or injection molding.
- the oil guide groove 113 may be formed on the first end surface 111 of the atomizing body 110 after the atomizing body 110 is formed, or may be formed during the forming process of the atomizing body 110 .
- heating electrode 120 forming step forming the heating electrode 120 on the first end surface 111 .
- the step of forming the heating electrode 120 specifically includes: printing the heating electrode 120 on the first end surface 111 using a first conductive paste through a printing process, and then baking, curing and sintering to form the heating electrode 120.
- the first conductive paste is configured from a heating electrode material, and the heating electrode material is usually a nickel-chromium alloy, an iron-chromium-aluminum alloy, a copper alloy, a silver-palladium alloy, or the like.
- the baking, curing and sintering process is as follows: the atomizing body 110 after printing the heating electrode is placed in a blast drying oven and baked at 60-120° C. for 10-30 minutes, and then placed in a vacuum furnace and sintered at a suitable temperature curve according to the material characteristics.
- the heating electrode 120 may be formed by the following steps: sputtering the heating electrode 120 on the first end surface 111 by a metal sputtering process.
- the method for preparing the atomizing assembly 100 further includes S30 , a step of forming the temperature measuring electrode 130 .
- the step of forming the temperature measuring electrode 130 specifically includes: printing the temperature measuring electrode 130 on the first end surface 111 using the second conductive paste through a printing process, and then baking, curing and sintering to form the temperature measuring electrode 130 .
- the second conductive paste is made of temperature measuring electrode materials, which are usually platinum-rhodium alloys, platinum, nickel-chromium, nickel-chromium-silicon, nickel-chromium, copper-nickel, nickel-chromium-iron, copper, etc. Thermistor properties of materials.
- the baking, curing and sintering process is as follows: the atomizing body 110 with the temperature measuring electrode printed thereon is placed in a blast drying oven and baked at 60-120° C. for 10-30 minutes, and then placed in a vacuum furnace and sintered at a suitable temperature curve according to the material characteristics.
- the temperature measuring electrode 130 may also be formed by the following steps: sputtering the temperature measuring electrode 130 on the first end surface 111 by a metal sputtering process.
- the step of forming the temperature measuring electrode 130 can be performed after the step of forming the heating electrode 120, or before the step of forming the temperature measuring electrode 130, or the step of forming the temperature measuring electrode 130 and the step of forming the heating electrode 120 can be performed simultaneously.
- the heating electrode 120 is printed on the first end surface 111 and then heated and cured, and then the temperature measuring electrode 130 is printed on the first end surface 111 and then heated and cured.
- the order of the printing and curing steps of the heating electrode 120 and the temperature measuring electrode 130 can be exchanged, and then the heated and cured heating electrode 120 and the temperature measuring electrode 130 are placed in a vacuum furnace together with the atomizing body 110, and sintered and formed by selecting a suitable temperature curve according to the material characteristics.
- the method for preparing the atomizer assembly 100 further includes: S40, a resistance testing step.
- Use resistance detection equipment to detect the resistance between the first heating electrode contact pad 122 and the second heating electrode contact pad 123, and the resistance between the first temperature measuring electrode contact pad 132 and the second temperature measuring electrode contact pad 133 to ensure that the product resistance is within the specified range and select defective products for removal.
- the oil storage assembly in the atomization module of the present application is the oil storage assembly 200, and the oil storage assembly 200 includes a first oil storage portion 210.
- the atomization main body 110 also includes a second end face 112 arranged opposite to the first end face 111, and the first oil storage portion 210 is arranged on the second end face 112.
- the atomizing body 110 is also formed with an oil inlet groove 115 which is recessed compared to the second end face 112.
- the atomizing body 110 also includes a core column 114 located in the oil inlet groove 115.
- One end of the first oil storage part 210 is inserted into the oil inlet groove 115 and sleeved on the core column 114.
- the outer wall of the first oil storage portion 210 fits with the side wall of the oil inlet groove 115, and the inner wall of the first oil storage portion 210 fits with the side wall of the stem 114.
- the first oil storage part 210 and the atomizing body part 110 are fitted so that the contact area between the first oil storage part 210 and the atomizing body part 110 is larger.
- the provision of the oil inlet groove 115 is also conducive to the assembly of the first oil storage part 210, so that the first oil storage part 210 and the atomizing body part 110 can be assembled into an integral structure.
- oil inlet groove 115 on the second end surface 112 and the oil guide groove 113 on the first end surface 111 should be separated in the axial direction of the atomizing body 110 to prevent the oil in the first oil storage part 210 in the oil inlet groove 115 from directly entering the oil guide groove 113 .
- the end surface of the stem 114 extends out of the second end surface 112 of the atomizing body 110 , so that the contact area between the first oil storage portion 210 and the atomizing body 110 is further increased.
- the oil storage assembly 200 further includes a second oil storage portion 220 sleeved outside the first oil storage portion 210 , and the porosity of the second oil storage portion 220 is greater than the porosity of the first oil storage portion 210 .
- the double-layer structure of the oil storage component 200 adopts a variable porosity design. According to the principle of capillary action, the atomized matrix will flow from the high porosity area to the low porosity area along the gaps of the porous material. Therefore, the atomized matrix will flow from the second oil storage part 220 to the first oil storage part 210, and the atomized matrix will be continuously replenished to the first oil storage part 210, which not only enhances the oil locking effect of the oil storage component 200, but also can concentrate the atomized matrix outside the oil storage component 200 at the central part and conduct it to the atomizing main body 110, thereby enhancing the utilization rate of the atomized matrix.
- the first oil storage part 210 and the second oil storage part 220 are usually made of chemical fibers, such as oil storage cotton, etc., and the specific optional materials are long fibers with composite skin-core structures such as PP/PA, PET/PA, and pure PET.
- the first oil storage part 210 and the second oil storage part 220 can also be made of materials such as porous ceramics.
- the atomized matrix is poured into the first oil storage part 210 and the second oil storage part 220 in advance by a machine.
- the atomized matrix in the first oil storage part 210 is first absorbed by the atomizing body part 110, and then the atomized matrix in the second oil storage part 220 is conducted to the first oil storage part 210 for continuous replenishment, and finally the atomized matrix is atomized at the first end surface 111 of the atomizing body part 110.
- the atomized matrix can be adsorbed along the side wall of the core column 114 of the atomizing body 110 and then flow to the heating electrode 120, while being conducted along the second oil storage section 220 to the first oil storage section 210, entering the atomizing body 110 and then flowing to the heating electrode 120.
- the atomized matrix is quickly concentrated around the heating area, thereby achieving efficient atomization.
- the present application also provides an electronic atomizer, which includes an atomization module.
- the specific structure of the atomization module refers to the above embodiment. Since the electronic atomizer adopts all the technical solutions of the above embodiment, it at least has all the beneficial effects brought by the technical solutions of the above embodiment, which will not be repeated here.
- first”, “second”, “third” in this application are only used for descriptive purposes and cannot be understood as indicating the quantity of the indicated technical features.
- the features defined as “first”, “second”, “third” can expressly or implicitly include at least one of these features.
- all directional indications (such as up, down, left, right, front, back %) are only used to explain the relative positional relationship, motion conditions, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication also changes accordingly.
- the terms “include” and “have” and any of their variations are intended to cover non-exclusive inclusions.
- the process, method, system, product or equipment such as including a series of steps or units is not limited to the listed steps or units, but optionally also includes steps or units that are not listed, or optionally also includes other steps or units inherent to these processes, methods, products or equipment.
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Abstract
Description
本申请涉及一次性电子雾化器技术领域,特别是涉及雾化组件及其制备方法、雾化模组及电子雾化器。The present application relates to the technical field of disposable electronic atomizers, and in particular to an atomization component and a preparation method thereof, an atomization module and an electronic atomizer.
在电子雾化器雾化技术领域,棉芯雾化技术在一次性电子雾化器产品中广泛应用。棉芯雾化通常采用一体式储油棉、导油棉与加热丝/加热网相结合进行发热雾化,因加热丝/加热网直接与储油棉和导油棉接触,而储油棉和导油棉以PA、PET等化纤和有机棉材料为主,通常不耐高温,在高温加热过程中如供油不足则极易发生干烧现象,产生有害物质影响用户抽吸口感体验。在棉芯生产过程中,受材料特性影响,棉芯装配过程较复杂,装配一致性差,容易引起产品口感不一致问题。In the field of electronic atomizer atomization technology, cotton core atomization technology is widely used in disposable electronic atomizer products. Cotton core atomization usually uses integrated oil storage cotton, oil guide cotton and heating wire/heating net to perform heating atomization. Because the heating wire/heating net is in direct contact with the oil storage cotton and oil guide cotton, and the oil storage cotton and oil guide cotton are mainly made of chemical fiber and organic cotton materials such as PA and PET, they are usually not resistant to high temperatures. During the high-temperature heating process, if the oil supply is insufficient, dry burning is very likely to occur, producing harmful substances that affect the user's smoking experience. In the cotton core production process, affected by the material characteristics, the cotton core assembly process is more complicated, the assembly consistency is poor, and it is easy to cause product taste inconsistency.
在换弹式电子雾化器产品中,陶瓷芯雾化技术广泛应用,相比棉芯雾化器件,陶瓷芯器件制造装配过程更稳定,批量生产一致性更好,但现有陶瓷芯通常直接与雾化基质接触,容易产生漏油问题。同时因陶瓷导油问题,油液难以向加热部件集中,导致部分产品雾化效率较低,口感较差。In cartridge-changing electronic atomizer products, ceramic core atomization technology is widely used. Compared with cotton core atomizer devices, the manufacturing and assembly process of ceramic core devices is more stable and the batch production consistency is better. However, the existing ceramic cores are usually in direct contact with the atomization matrix, which is prone to oil leakage. At the same time, due to the ceramic oil conduction problem, the oil is difficult to concentrate on the heating component, resulting in low atomization efficiency and poor taste of some products.
发明内容Summary of the invention
本申请提供一种雾化组件及其制备方法、雾化模组及电子雾化器,以解决现有电子雾化器雾化效率低、口感差的问题。The present application provides an atomization component and a preparation method thereof, an atomization module and an electronic atomizer to solve the problems of low atomization efficiency and poor taste of existing electronic atomizers.
为解决上述技术问题,本申请所提供的技术方案是:In order to solve the above technical problems, the technical solution provided by this application is:
第一方面,提供一种雾化组件,包括:雾化主体部和加热电极,所述雾化主体部具有第一端面,所述加热电极设置于所述第一端面,所述雾化主体部形成有相较于所述第一端面凹陷的导油槽,所述导油槽包括尖角端,所述尖角端的端部相较于所述导油槽的其他部位更靠近所述加 热电极设置。In a first aspect, an atomizer assembly is provided, comprising: an atomizer body and a heating electrode, wherein the atomizer body has a first end surface, the heating electrode is arranged on the first end surface, the atomizer body is formed with an oil guide groove which is recessed compared to the first end surface, the oil guide groove comprises a pointed end, and the end of the pointed end is closer to the heating electrode than other parts of the oil guide groove. Thermocouple setup.
根据本申请一实施方式,所述尖角端包括相交以形成所述尖角端的第一侧面和第二侧面,所述第一侧面和/或所述第二侧面为平面或曲面,且所述第一侧面和所述第二侧面相交形成的夹角为锐角。According to one embodiment of the present application, the pointed end includes a first side surface and a second side surface that intersect to form the pointed end, the first side surface and/or the second side surface is a plane or a curved surface, and the angle formed by the intersection of the first side surface and the second side surface is an acute angle.
根据本申请一实施方式,所述导油槽包括连通所述尖角端的导油端,所述导油端的侧壁呈筒状。According to an embodiment of the present application, the oil guiding groove includes an oil guiding end connected to the pointed end, and a side wall of the oil guiding end is cylindrical.
根据本申请一实施方式,所述导油槽的槽深随所述导油端至所述尖角端延伸方向的距离增大而减小。According to an embodiment of the present application, the depth of the oil guide groove decreases as the distance from the oil guide end to the pointed end in the extending direction increases.
根据本申请一实施方式,所述加热电极包括加热主体部,所述加热主体部发热并向所述加热主体部周侧产生热辐射以形成加热区,所述尖角端的端部位于所述加热区。According to an embodiment of the present application, the heating electrode includes a heating body portion, the heating body portion generates heat and generates heat radiation to the surrounding side of the heating body portion to form a heating zone, and the end of the pointed end is located in the heating zone.
根据本申请一实施方式,每个所述导油槽的所述尖角端为一个、两个或者多个,所述加热区包括第一加热区和第二加热区,所述第一加热区的温度大于所述第二加热区的温度,每个所述导油槽的所述尖角端的端部均位于所述第一加热区设置。According to one embodiment of the present application, the pointed end of each of the oil guide grooves is one, two or more, the heating zone includes a first heating zone and a second heating zone, the temperature of the first heating zone is greater than the temperature of the second heating zone, and the end of the pointed end of each of the oil guide grooves is located in the first heating zone.
根据本申请一实施方式,所述雾化组件还包括设置于所述第一端面的测温电极,所述测温电极包括测温主体部,所述测温主体部围绕所述加热电极和所述导油槽。According to one embodiment of the present application, the atomization assembly further includes a temperature measuring electrode disposed on the first end surface, the temperature measuring electrode includes a temperature measuring body portion, and the temperature measuring body portion surrounds the heating electrode and the oil guide groove.
第二方面,提供上述雾化组件的制备方法,包括以下步骤:In a second aspect, a method for preparing the above-mentioned atomizing assembly is provided, comprising the following steps:
雾化主体部成型步骤:获取第一端面上设有导油槽的雾化主体部;Atomizing main body forming step: obtaining an atomizing main body with an oil guide groove provided on a first end surface;
加热电极成型步骤:在所述第一端面上成型所述加热电极。Heating electrode forming step: forming the heating electrode on the first end surface.
根据本申请一实施方式,所述制备方法还包括测温电极成型步骤:According to one embodiment of the present application, the preparation method further includes a temperature measuring electrode forming step:
所述测温电极成型步骤包括:第二导电浆料通过印刷工艺在所述第一端面上印刷后烘烤固化并烧结成型所述测温电极;The temperature measuring electrode forming step comprises: printing a second conductive paste on the first end surface by a printing process, baking and curing, and sintering to form the temperature measuring electrode;
或,所述测温电极成型步骤包括:通过金属溅射工艺在所述第一端面上溅射所述测温电极。Alternatively, the temperature measuring electrode forming step includes: sputtering the temperature measuring electrode on the first end surface by a metal sputtering process.
第三方面,提供一种雾化模组,包括:相连接的储油组件以及上述的雾化组件,所述雾化主体部还包括与所述第一端面相对设置的第二端面,所述储油组件设置于所述第二端面上。 In a third aspect, an atomization module is provided, comprising: an oil storage assembly and the above-mentioned atomization assembly connected to each other, the atomization main body also comprising a second end surface arranged opposite to the first end surface, and the oil storage assembly is arranged on the second end surface.
根据本申请一实施方式,所述储油组件包括由外到内套设的第一储油部与第二储油部,所述第二储油部的孔隙率大于所述第一储油部的孔隙率。According to one embodiment of the present application, the oil storage assembly includes a first oil storage portion and a second oil storage portion which are arranged from outside to inside, and the porosity of the second oil storage portion is greater than the porosity of the first oil storage portion.
第四方面,提供一种电子雾化器,包括上述的雾化模组。In a fourth aspect, an electronic atomizer is provided, comprising the above-mentioned atomization module.
本申请的有益效果是:The beneficial effects of this application are:
本申请提供的雾化组件及其制备方法、雾化模组及电子雾化器,雾化组件的第一端面上设置有凹陷的导油槽,导油槽的尖角端可产生明显的毛细吸附力,将导油槽的雾化基质吸附至尖角端,尖角端将雾化基质集中引导至加热电极周边,从而提高雾化效率,减少能量损耗。The atomization component and its preparation method, atomization module and electronic atomizer provided by the present application are provided with a recessed oil guide groove on the first end face of the atomization component. The pointed end of the oil guide groove can generate obvious capillary adsorption force, which adsorbs the atomization matrix of the oil guide groove to the pointed end. The pointed end guides the atomization matrix to the periphery of the heating electrode, thereby improving the atomization efficiency and reducing energy loss.
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图,其中:In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative work, among which:
图1是本申请提供的雾化模组一实施例的分解结构图;FIG1 is an exploded structural diagram of an embodiment of an atomization module provided by the present application;
图2是雾化模组的轴向剖视图;FIG2 is an axial cross-sectional view of the atomization module;
图3是本申请提供的雾化组件一实施例的分解结构图;FIG3 is an exploded structural diagram of an embodiment of an atomization assembly provided by the present application;
图4是雾化组件的端面结构图;FIG4 is a structural diagram of the end face of the atomizing assembly;
图5a是图4中导油槽一实施例的示意图;FIG5a is a schematic diagram of an embodiment of the oil guide groove in FIG4;
图5b是导油槽的另一实施例的示意图;FIG5 b is a schematic diagram of another embodiment of the oil guide groove;
图5c是导油槽的另一实施例的示意图;FIG5c is a schematic diagram of another embodiment of the oil guide groove;
图6是雾化组件的立体图;FIG6 is a perspective view of an atomizing assembly;
图7是雾化组件的另一立体图;FIG7 is another perspective view of the atomizing assembly;
图8是图2中储油组件的轴向剖视图;FIG8 is an axial cross-sectional view of the oil storage assembly in FIG2;
图9是雾化主体部的局部剖视图。FIG. 9 is a partial cross-sectional view of the atomizing body.
附图标记说明:
雾化组件100
雾化主体部110
第一端面111
第二端面112
导油槽113
芯柱114
进油槽115
导油端116
尖角端117
第一侧面118
第二侧面119
加热电极120
加热主体部121
第一加热电极触盘122
第二加热电极触盘123
测温电极130
测温主体部131
第一测温电极触盘132
第二测温电极触盘133
储油组件200
第一储油部210
第二储油部220Description of reference numerals:
Atomizer assembly 100
Atomizing body 110
The first end surface 111
Second end surface 112
Oil guide groove 113
Core column 114
Oil inlet tank 115
Oil guide end 116
Sharp end 117
First side 118
Second side 119
Heating electrode 120
Heating main body 121
First heating electrode contact pad 122
Second heating electrode contact pad 123
Temperature measuring electrode 130
Temperature measurement main body 131
The first temperature measuring electrode contact plate 132
The second temperature measuring electrode contact plate 133
Oil storage assembly 200
First oil storage unit 210
Second oil storage unit 220
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位 置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。Reference herein to "embodiment" means that a particular feature, structure, or characteristic described in conjunction with the embodiment may be included in at least one embodiment of the present application. The occurrence of this phrase does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
本申请提供一种雾化模组,该雾化模组包括储油组件及雾化组件。The present application provides an atomization module, which includes an oil storage component and an atomization component.
在一个具体的实施例中,雾化组件为图1至图7所示的雾化组件100,该雾化组件100包括雾化主体部110和加热电极120,雾化主体部110用于与储油组件接触,并能够从储油组件中吸取雾化基质,雾化主体部110具有第一端面111,加热电极120设置于第一端面111,雾化主体部110形成有相较于第一端面111凹陷的导油槽113,导油槽113包括尖角端117,尖角端117的端部相较于导油槽113的其他部位更靠近加热电极120。In a specific embodiment, the atomizer assembly is the atomizer assembly 100 shown in Figures 1 to 7, and the atomizer assembly 100 includes an atomizer body 110 and a heating electrode 120. The atomizer body 110 is used to contact the oil storage assembly and can absorb the atomized matrix from the oil storage assembly. The atomizer body 110 has a first end surface 111, and the heating electrode 120 is arranged on the first end surface 111. The atomizer body 110 is formed with an oil guide groove 113 that is recessed compared to the first end surface 111. The oil guide groove 113 includes a pointed end 117, and the end of the pointed end 117 is closer to the heating electrode 120 than other parts of the oil guide groove 113.
由于本雾化组件100的第一端面111上设置有凹陷的导油槽113,导油槽113的尖角端117可产生明显的毛细吸附力,将导油槽113的雾化基质吸附至尖角端117,尖角端117将雾化基质集中引导至加热电极120周边,从而提高雾化效率,减少能量损耗。Since a recessed oil guide groove 113 is provided on the first end face 111 of the atomization assembly 100, the pointed end 117 of the oil guide groove 113 can generate obvious capillary adsorption force, adsorbing the atomized matrix of the oil guide groove 113 to the pointed end 117, and the pointed end 117 guides the atomized matrix to the periphery of the heating electrode 120, thereby improving the atomization efficiency and reducing energy loss.
雾化主体部110通常可选用氧化铝、氧化硅等材料烧结制备而成的多孔陶瓷,陶瓷孔隙率通常>50%,当然不仅仅局限于多孔陶瓷,还可以采用其他的多孔材料。The atomizing body 110 can usually be made of porous ceramics prepared by sintering materials such as aluminum oxide and silicon oxide. The porosity of the ceramics is usually >50%. Of course, it is not limited to porous ceramics, and other porous materials can also be used.
请参照图3、图4以及图5a,在一些实施例中,尖角端117包括相交以形成尖角端117的第一侧面118和第二侧面119,第一侧面118和第二侧面119为平面,即第一侧面118和第二侧面119在第一端面111所在的参考平面上的正投影均呈直线,且两条直线的夹角为锐角。Please refer to Figures 3, 4 and 5a. In some embodiments, the pointed end 117 includes a first side surface 118 and a second side surface 119 that intersect to form the pointed end 117. The first side surface 118 and the second side surface 119 are planes, that is, the orthographic projections of the first side surface 118 and the second side surface 119 on the reference plane where the first end surface 111 is located are both straight lines, and the angle between the two straight lines is an acute angle.
请参照图5b和图5c,在另外一些实施例中,形成尖角端117的第一侧面118和第二侧面119均为曲面,即第一侧面118和第二侧面119在第一端面111所在的参考平面上的正投影均为曲线。5b and 5c, in some other embodiments, the first side surface 118 and the second side surface 119 forming the pointed end 117 are both curved surfaces, that is, the orthographic projections of the first side surface 118 and the second side surface 119 on the reference plane where the first end surface 111 is located are both curves.
在又一些实施例中,形成尖角端117的第一侧面118和第二侧面119在第一端面111所在的参考平面上的正投影可以为直线和曲线的组合。In some other embodiments, the orthographic projections of the first side surface 118 and the second side surface 119 forming the pointed end 117 on the reference plane where the first end surface 111 is located may be a combination of straight lines and curves.
应当理解的是,尖角端117的形状并不限于上述图5a至图5c的形状,可以是任意尖角形状,只要能够起到毛细吸附作用从而将雾化基质 引导至加热电极120附近即可。It should be understood that the shape of the pointed end 117 is not limited to the shapes shown in FIGS. 5a to 5c above, and can be any pointed shape as long as it can play a capillary adsorption role to atomize the substrate. It is sufficient to guide it to the vicinity of the heating electrode 120 .
并且,根据尖角端117的毛细吸附原理,尖角端117的尖角越小,毛细吸附能力越好,在加工过程中,可根据实际情况选择合适的尖角形状以及角度大小。Furthermore, according to the capillary adsorption principle of the pointed end 117 , the smaller the pointed angle of the pointed end 117 is, the better the capillary adsorption capability is. During the processing, the appropriate pointed angle shape and angle size can be selected according to the actual situation.
导油槽113还包括连通尖角端117的导油端116,导油端116的侧壁呈筒状,包括并不限于圆筒状结构。The oil guiding groove 113 further includes an oil guiding end 116 connected to the pointed end 117 . The side wall of the oil guiding end 116 is cylindrical, including but not limited to a cylindrical structure.
请参考图9,导油槽113的槽底与第一端面111的距离,即导油槽113的槽深随导油端116至尖角端117延伸方向的距离增大而减小。需要说明的是,导油槽113的槽深随导油端116至尖角端117延伸方向的距离增大而减小的含义是指,导油槽113的槽深随导油端116至尖角端117延伸方向的距离增大而整体呈减小趋势,不排除在个别位置导油槽113的槽深随导油端116至尖角端117延伸方向的距离增大而骤然增大又减小的情况,或者是存在个别位置导油槽113的槽深随导油端116至尖角端117延伸方向的距离增大而不变的情况。Please refer to FIG9 , the distance between the bottom of the oil guide groove 113 and the first end face 111, that is, the depth of the oil guide groove 113 decreases as the distance from the oil guide end 116 to the pointed end 117 increases. It should be noted that the meaning of the depth of the oil guide groove 113 decreasing as the distance from the oil guide end 116 to the pointed end 117 increases means that the depth of the oil guide groove 113 decreases as the distance from the oil guide end 116 to the pointed end 117 increases, and it does not exclude the situation that the depth of the oil guide groove 113 at a certain position suddenly increases and then decreases as the distance from the oil guide end 116 to the pointed end 117 increases, or the situation that the depth of the oil guide groove 113 at a certain position does not change as the distance from the oil guide end 116 to the pointed end 117 increases.
即导油槽113的尖角端117的槽深比导油端116的槽深更小,形成斜坡,在重力作用下雾化基质会沿着斜坡从导油端116流至尖角端117,在重力及毛细吸附力双重作用下,导油槽113能最大限度将雾化基质导入加热电极120发热点周边,提高产品雾化效率。That is, the groove depth of the pointed end 117 of the oil guide groove 113 is smaller than the groove depth of the oil guide end 116, forming a slope. Under the action of gravity, the atomized matrix will flow along the slope from the oil guide end 116 to the pointed end 117. Under the dual effects of gravity and capillary adsorption force, the oil guide groove 113 can maximize the introduction of the atomized matrix into the vicinity of the heating point of the heating electrode 120, thereby improving the atomization efficiency of the product.
再次参照图3和图4,加热电极120包括加热主体部121,加热主体部121发热并向加热主体部121周侧产生热辐射以形成加热区,尖角端117的端部位于上述加热区。加热区包括第一加热区和第二加热区,第一加热区的温度大于第二加热区的温度。尖角端117将雾化基质引导至加热温度更高的第一加热区,更利于雾化基质的雾化。Referring again to FIG. 3 and FIG. 4 , the heating electrode 120 includes a heating main body 121, which generates heat and generates heat radiation around the heating main body 121 to form a heating zone, and the end of the pointed end 117 is located in the above-mentioned heating zone. The heating zone includes a first heating zone and a second heating zone, and the temperature of the first heating zone is greater than the temperature of the second heating zone. The pointed end 117 guides the atomized substrate to the first heating zone with a higher heating temperature, which is more conducive to the atomization of the atomized substrate.
根据发热电极的热仿真结果,电极发热并向周侧产生热辐射时会集中在某几个区域温度最高,该区域称为核心发热点,第一加热区即为加热主体部121的核心发热点。According to the thermal simulation results of the heating electrode, when the electrode generates heat and generates heat radiation to the surrounding side, the temperature is concentrated in certain areas with the highest temperature. This area is called the core heating point. The first heating area is the core heating point of the heating body 121.
可以理解的是,加热主体部121的加热区要具有不同温度的区域,可以通过多种方法来实现,例如在一些实施例中,加热主体部121采用电阻通电发热实现,加热主体部121各处发热温度相同,加热主体部121 为曲线,并且加热主体部121各处产生的热辐射至少部分重叠,第一加热区的热辐射重叠度大于第二加热区的热辐射重叠度,因此可实现第一加热区的温度大于第二加热区的温度。It is understandable that the heating area of the heating main body 121 needs to have different temperatures, which can be achieved through a variety of methods. For example, in some embodiments, the heating main body 121 is achieved by heating with a resistor, and the heating temperature of the heating main body 121 is the same everywhere. It is a curve, and the heat radiation generated at various locations of the heating main body 121 at least partially overlaps, and the heat radiation overlap of the first heating zone is greater than that of the second heating zone, so that the temperature of the first heating zone can be greater than that of the second heating zone.
核心发热点的位置与加热主体部121的形状相关,通常位于曲线拐点处,曲线拐点处产生的热辐射重叠度更高,因此温度更高,核心发热点的实际位置可根据热仿真结果确定。The position of the core heating point is related to the shape of the heating body 121, and is usually located at the inflection point of the curve. The thermal radiation overlap generated at the inflection point of the curve is higher, so the temperature is higher. The actual position of the core heating point can be determined based on the thermal simulation results.
又例如在另外一些实施例中,加热主体部121包括第一加热段和第二加热段,第一加热段的发热温度大于第二加热段的发热温度,第一加热段向加热主体部121周侧产生热辐射以形成上述第一加热区,第二加热段向加热主体部121周侧产生热辐射以形成上述第二加热区。在这些实施例中,利用加热主体部121发热时加热主体部121本身各处温度的不同,向外热辐射时产生不同温度的第一加热区和第二加热区,同样也能实现加热主体部121的加热区具有不同温度的区域。For example, in some other embodiments, the heating body 121 includes a first heating section and a second heating section, the heating temperature of the first heating section is greater than the heating temperature of the second heating section, the first heating section generates heat radiation to the surrounding side of the heating body 121 to form the above-mentioned first heating zone, and the second heating section generates heat radiation to the surrounding side of the heating body 121 to form the above-mentioned second heating zone. In these embodiments, by utilizing the different temperatures of various parts of the heating body 121 itself when the heating body 121 is heated, the first heating zone and the second heating zone with different temperatures are generated when heat is radiated outward, and it is also possible to achieve that the heating zone of the heating body 121 has regions with different temperatures.
具体地,当加热主体部121各部分电阻值相同或相近时,即加热主体部121各处发热温度相同时,参阅图3和图4,加热主体部121的具体形状呈S型,第一加热区至加热主体部121的两端部连接所形成的参考线段之间的距离大于第二加热区至参考线段之间的距离。S形为加热电极120的常规形状,发热温度和使用寿命较优,当然也可以采用其他形状,不同形状加热主体部121的核心发热点根据其热仿真结果进行确定。Specifically, when the resistance values of various parts of the heating main body 121 are the same or similar, that is, when the heating temperature of various parts of the heating main body 121 is the same, referring to Figures 3 and 4, the specific shape of the heating main body 121 is S-shaped, and the distance between the first heating area and the reference line segment formed by connecting the two ends of the heating main body 121 is greater than the distance between the second heating area and the reference line segment. The S shape is a conventional shape of the heating electrode 120, and the heating temperature and service life are better. Of course, other shapes can also be used. The core heating point of the heating main body 121 with different shapes is determined according to its thermal simulation results.
根据S型的加热主体部121在第一端面111上的布置,对应地,导油槽113的数目为两个,两个导油槽113分别位于加热电极120的两侧,两个导油槽113的尖角端117相较于导油槽113的其他部位均靠近第一加热区。上述加热主体部121与导油槽113的布置,能够充分利用第一端面111的空间。According to the arrangement of the S-shaped heating body 121 on the first end surface 111, correspondingly, there are two oil guide grooves 113, and the two oil guide grooves 113 are respectively located on both sides of the heating electrode 120, and the pointed ends 117 of the two oil guide grooves 113 are closer to the first heating area than other parts of the oil guide grooves 113. The arrangement of the heating body 121 and the oil guide grooves 113 can fully utilize the space of the first end surface 111.
S型的加热主体部121通常包括两个第一加热区,两个第一加热区分别位于上述参考线段的两侧,导油槽113包括两个尖角端117,一个尖角端117靠近一个第一加热区。因此能够将一个导油槽113的雾化基质通过两个尖角端117分别引导至加热主体部121的两个第一加热区, 雾化效率高。The S-shaped heating body 121 generally includes two first heating zones, which are located on both sides of the reference line segment, and the oil guide groove 113 includes two pointed ends 117, one of which is close to one of the first heating zones. Therefore, the atomized matrix of one oil guide groove 113 can be guided to the two first heating zones of the heating body 121 through the two pointed ends 117. High atomization efficiency.
显然可以理解的,根据不同形状的加热主体部121的各个第一加热区的位置,可以对应设置导油槽113的尖角端117的个数,以使得一个导油槽113的不同尖角端117分别对应指向加热主体部121的各个第一加热区,以提高雾化效率。Obviously, it is understandable that according to the positions of the first heating zones of the heating main body 121 of different shapes, the number of pointed ends 117 of the oil guide groove 113 can be set accordingly, so that the different pointed ends 117 of an oil guide groove 113 respectively point to the first heating zones of the heating main body 121 to improve the atomization efficiency.
当然,每一导油槽113的尖角端117的个数也影响到雾化产生的气溶胶量,一般而言,相同条件下,尖角端117的个数越多,雾化产生的气溶胶量越大,若气溶胶量过小,影响用户口感,气溶胶量过大容易使用户呛到。因此也可以根据用户使用时的较佳体验感选择导油槽113的尖角端117的实际个数,比如一个、两个或者多个,来获得较佳的气溶胶量。当导油槽113的数量为两个或多个时,每个导油槽113上尖角端117的数量可以是相等的,也可以是不等的。Of course, the number of pointed ends 117 of each oil guide groove 113 also affects the amount of aerosol produced by atomization. Generally speaking, under the same conditions, the more pointed ends 117 there are, the greater the amount of aerosol produced by atomization. If the amount of aerosol is too small, it will affect the user's taste, and if the amount of aerosol is too large, it will easily cause the user to choke. Therefore, the actual number of pointed ends 117 of the oil guide groove 113, such as one, two or more, can also be selected according to the user's better experience during use to obtain a better amount of aerosol. When the number of oil guide grooves 113 is two or more, the number of pointed ends 117 on each oil guide groove 113 can be equal or unequal.
加热电极120还包括第一加热电极触盘122和第二加热电极触盘123,第一加热电极触盘122和第二加热电极触盘123分别连接加热主体部121的两端部。The heating electrode 120 further includes a first heating electrode contact pad 122 and a second heating electrode contact pad 123 . The first heating electrode contact pad 122 and the second heating electrode contact pad 123 are respectively connected to two ends of the heating body 121 .
将第一加热电极触盘122和第二加热电极触盘123设计成圆盘状,面积较大,能与外部电路接触,具体可通过导电针、导电柱、焊接引线等方式与外部电路连通。当然,由于第一加热电极触盘122和第二加热电极触盘123仅是起到电连接的作用,因此第一加热电极触盘122和第二加热电极触盘123还可以依据需求设计成不同的形状,本申请不再作具体限定。The first heating electrode contact pad 122 and the second heating electrode contact pad 123 are designed to be disc-shaped, with a large area, and can be in contact with an external circuit. Specifically, they can be connected to the external circuit through conductive needles, conductive columns, welding leads, etc. Of course, since the first heating electrode contact pad 122 and the second heating electrode contact pad 123 only play the role of electrical connection, the first heating electrode contact pad 122 and the second heating electrode contact pad 123 can also be designed into different shapes according to needs, and this application will not be specifically limited.
为实现对第一端面111加热温度的检测,保证雾化效果,雾化组件100还包括设置于第一端面111的测温电极130。In order to detect the heating temperature of the first end surface 111 and ensure the atomization effect, the atomization assembly 100 further includes a temperature measuring electrode 130 disposed on the first end surface 111 .
具体地,测温电极130包括测温主体部131、第一测温电极触盘132和第二测温电极触盘133,测温主体部131围绕加热电极120和导油槽113,第一测温电极触盘132和第二测温电极触盘133与测温主体部131连接,并在测温主体部131的周向上间隔设置。Specifically, the temperature measuring electrode 130 includes a temperature measuring body 131, a first temperature measuring electrode contact plate 132 and a second temperature measuring electrode contact plate 133. The temperature measuring body 131 surrounds the heating electrode 120 and the oil guide groove 113. The first temperature measuring electrode contact plate 132 and the second temperature measuring electrode contact plate 133 are connected to the temperature measuring body 131 and are spaced apart in the circumferential direction of the temperature measuring body 131.
测温主体部131呈圆环状,覆盖整个加热面,温度传感速度快,温度检测效果好。第一测温电极触盘132和第二测温电极触盘133可设计 成圆盘状,面积较大,能与外部电路接触,具体可通过导电针、导电柱、焊接引线等方式与外部电路连通。当然,由于第一测温电极触盘132和第二测温电极触盘133是仅起到电连接的作用,因此第一测温电极触盘132和第二测温电极触盘133还可以依据需求设计成不同的形状,本申请不再作具体限定。The temperature measuring body 131 is in the shape of a ring, covering the entire heating surface, with fast temperature sensing speed and good temperature detection effect. The first temperature measuring electrode contact plate 132 and the second temperature measuring electrode contact plate 133 can be designed It is disc-shaped, has a large area, and can be in contact with an external circuit. Specifically, it can be connected to the external circuit through a conductive needle, a conductive column, a welding lead, etc. Of course, since the first temperature measuring electrode contact disc 132 and the second temperature measuring electrode contact disc 133 only play the role of electrical connection, the first temperature measuring electrode contact disc 132 and the second temperature measuring electrode contact disc 133 can also be designed into different shapes according to needs, and this application will not be specifically limited.
本申请还提供上述雾化组件100的制备方法,该制备方法包括以下步骤:The present application also provides a method for preparing the above-mentioned atomizing assembly 100, and the method comprises the following steps:
S10、雾化主体部110成型步骤:获取第一端面111上设有导油槽113的雾化主体部110。S10, a step of forming the atomizing main body 110: obtaining the atomizing main body 110 with the oil guide groove 113 provided on the first end surface 111.
其中,雾化主体部110通过雾化主体原料成型制得,雾化主体原料选用氧化铝陶瓷原料或者氧化硅陶瓷原料,通过干压法或注塑法成型。The atomizing body part 110 is made by molding an atomizing body raw material. The atomizing body raw material is selected from alumina ceramic raw material or silicon oxide ceramic raw material and is molded by dry pressing or injection molding.
上述导油槽113可以在雾化主体部110成型之后,再在雾化主体部110的第一端面111上加工而成,也可以在雾化主体部110成型过程中一并形成。The oil guide groove 113 may be formed on the first end surface 111 of the atomizing body 110 after the atomizing body 110 is formed, or may be formed during the forming process of the atomizing body 110 .
S20、加热电极120成型步骤:在第一端面111上成型加热电极120。S20 , heating electrode 120 forming step: forming the heating electrode 120 on the first end surface 111 .
加热电极120成型步骤具体包括:第一导电浆料通过印刷工艺在第一端面111上印刷加热电极120,然后烘烤固化并烧结成型。The step of forming the heating electrode 120 specifically includes: printing the heating electrode 120 on the first end surface 111 using a first conductive paste through a printing process, and then baking, curing and sintering to form the heating electrode 120.
其中,第一导电浆料由加热电极材料配置而成,加热电极材料通常为镍铬合金、铁铬铝合金、铜合金、银钯合金等材料。The first conductive paste is configured from a heating electrode material, and the heating electrode material is usually a nickel-chromium alloy, an iron-chromium-aluminum alloy, a copper alloy, a silver-palladium alloy, or the like.
烘烤固化并烧结成型具体为:将印刷加热电极后的雾化主体部110置入鼓风干燥箱中,60~120℃烘烤10~30分钟。然后放入真空炉中,根据材料特性选择合适温度曲线烧结成型。The baking, curing and sintering process is as follows: the atomizing body 110 after printing the heating electrode is placed in a blast drying oven and baked at 60-120° C. for 10-30 minutes, and then placed in a vacuum furnace and sintered at a suitable temperature curve according to the material characteristics.
在一些实施例中,加热电极120成型也可以采用以下步骤:通过金属溅射工艺在第一端面111上溅射加热电极120。In some embodiments, the heating electrode 120 may be formed by the following steps: sputtering the heating electrode 120 on the first end surface 111 by a metal sputtering process.
雾化组件100的制备方法还包括S30、测温电极130成型步骤。The method for preparing the atomizing assembly 100 further includes S30 , a step of forming the temperature measuring electrode 130 .
测温电极130成型步骤具体包括:第二导电浆料通过印刷工艺在第一端面111上印刷测温电极130,然后烘烤固化并烧结成型。The step of forming the temperature measuring electrode 130 specifically includes: printing the temperature measuring electrode 130 on the first end surface 111 using the second conductive paste through a printing process, and then baking, curing and sintering to form the temperature measuring electrode 130 .
其中,第二导电浆料由测温电极材料配置而成,测温电极材料通常为铂铑合金、铂、镍铬、镍铬硅、镍铬、铜镍、镍铬铁、铜等具备良好 热敏电阻特性的材料。The second conductive paste is made of temperature measuring electrode materials, which are usually platinum-rhodium alloys, platinum, nickel-chromium, nickel-chromium-silicon, nickel-chromium, copper-nickel, nickel-chromium-iron, copper, etc. Thermistor properties of materials.
烘烤固化并烧结成型具体为:将印刷测温电极后的雾化主体部110置入鼓风干燥箱中,60~120℃烘烤10~30分钟。然后放入真空炉中,根据材料特性选择合适温度曲线烧结成型。The baking, curing and sintering process is as follows: the atomizing body 110 with the temperature measuring electrode printed thereon is placed in a blast drying oven and baked at 60-120° C. for 10-30 minutes, and then placed in a vacuum furnace and sintered at a suitable temperature curve according to the material characteristics.
在一些实施例中,测温电极130成型也可以采用以下步骤:通过金属溅射工艺在第一端面111上溅射测温电极130。In some embodiments, the temperature measuring electrode 130 may also be formed by the following steps: sputtering the temperature measuring electrode 130 on the first end surface 111 by a metal sputtering process.
当加热电极120和测温电极130均采用印刷工艺成型时,测温电极130成型步骤可以在加热电极120成型步骤之后进行,也可以在测温电极130成型步骤之前进行,还可以采用测温电极130成型步骤与加热电极120成型步骤同时进行。同时进行时,具体为,在第一端面111上印刷加热电极120后进行加热固化后,再在第一端面111上印刷测温电极130并进行加热固化,当然加热电极120和测温电极130的印刷固化步骤顺序可以调换,然后将加热固化后的加热电极120和测温电极130连同雾化主体部110放入真空炉中,根据材料特性选择合适温度曲线烧结成型。When both the heating electrode 120 and the temperature measuring electrode 130 are formed by the printing process, the step of forming the temperature measuring electrode 130 can be performed after the step of forming the heating electrode 120, or before the step of forming the temperature measuring electrode 130, or the step of forming the temperature measuring electrode 130 and the step of forming the heating electrode 120 can be performed simultaneously. When the steps are performed simultaneously, specifically, the heating electrode 120 is printed on the first end surface 111 and then heated and cured, and then the temperature measuring electrode 130 is printed on the first end surface 111 and then heated and cured. Of course, the order of the printing and curing steps of the heating electrode 120 and the temperature measuring electrode 130 can be exchanged, and then the heated and cured heating electrode 120 and the temperature measuring electrode 130 are placed in a vacuum furnace together with the atomizing body 110, and sintered and formed by selecting a suitable temperature curve according to the material characteristics.
雾化组件100的制备方法还包括:S40、电阻检验步骤。The method for preparing the atomizer assembly 100 further includes: S40, a resistance testing step.
利用电阻检测设备,检测第一加热电极触盘122与第二加热电极触盘123之间的阻值,以及第一测温电极触盘132与第二测温电极触盘133之间的阻值,确保产品阻值在规定区间内,挑选出不良品剔除。Use resistance detection equipment to detect the resistance between the first heating electrode contact pad 122 and the second heating electrode contact pad 123, and the resistance between the first temperature measuring electrode contact pad 132 and the second temperature measuring electrode contact pad 133 to ensure that the product resistance is within the specified range and select defective products for removal.
再次参照图1和图2,同时一并参照图8,本申请的雾化模组中的储油组件为储油组件200,储油组件200包括第一储油部210,结合图7所示,雾化主体部110还包括与第一端面111相对设置的第二端面112,第一储油部210设置于第二端面112上。Referring again to Figures 1 and 2, and also to Figure 8, the oil storage assembly in the atomization module of the present application is the oil storage assembly 200, and the oil storage assembly 200 includes a first oil storage portion 210. In combination with Figure 7, the atomization main body 110 also includes a second end face 112 arranged opposite to the first end face 111, and the first oil storage portion 210 is arranged on the second end face 112.
为增大储油组件200与雾化主体部110之间的接触面积,使得下油更顺畅,雾化主体部110还形成有相较于第二端面112凹陷的进油槽115,雾化主体部110还包括位于进油槽115内的芯柱114,第一储油部210的一端插接于进油槽115内并套接于芯柱114。In order to increase the contact area between the oil storage assembly 200 and the atomizing body 110 and make the oil flow smoother, the atomizing body 110 is also formed with an oil inlet groove 115 which is recessed compared to the second end face 112. The atomizing body 110 also includes a core column 114 located in the oil inlet groove 115. One end of the first oil storage part 210 is inserted into the oil inlet groove 115 and sleeved on the core column 114.
第一储油部210插接于进油槽115内后,第一储油部210的外壁与进油槽115的侧壁相贴合,第一储油部210的内壁与芯柱114的侧壁相 贴合,从而使得第一储油部210与雾化主体部110的接触面积更大。并且进油槽115的设置,同时也利于第一储油部210的装配,使得第一储油部210与雾化主体部110能够装配为一个整体结构。After the first oil storage portion 210 is inserted into the oil inlet groove 115, the outer wall of the first oil storage portion 210 fits with the side wall of the oil inlet groove 115, and the inner wall of the first oil storage portion 210 fits with the side wall of the stem 114. The first oil storage part 210 and the atomizing body part 110 are fitted so that the contact area between the first oil storage part 210 and the atomizing body part 110 is larger. In addition, the provision of the oil inlet groove 115 is also conducive to the assembly of the first oil storage part 210, so that the first oil storage part 210 and the atomizing body part 110 can be assembled into an integral structure.
应当理解的是,第二端面112上的进油槽115与第一端面111上的导油槽113在雾化主体部110的轴向上应当是相隔开的,以避免进油槽115内第一储油部210的油液直接进入导油槽113内。It should be understood that the oil inlet groove 115 on the second end surface 112 and the oil guide groove 113 on the first end surface 111 should be separated in the axial direction of the atomizing body 110 to prevent the oil in the first oil storage part 210 in the oil inlet groove 115 from directly entering the oil guide groove 113 .
并且芯柱114的端面伸出雾化主体部110的第二端面112,以使得第一储油部210与雾化主体部110的接触面积进一步增加。Furthermore, the end surface of the stem 114 extends out of the second end surface 112 of the atomizing body 110 , so that the contact area between the first oil storage portion 210 and the atomizing body 110 is further increased.
在一些实施例中,储油组件200还包括套接于第一储油部210外的第二储油部220,第二储油部220的孔隙率大于第一储油部210的孔隙率。In some embodiments, the oil storage assembly 200 further includes a second oil storage portion 220 sleeved outside the first oil storage portion 210 , and the porosity of the second oil storage portion 220 is greater than the porosity of the first oil storage portion 210 .
储油组件200的双层结构采用变孔隙率设计,根据毛细作用原理,雾化基质会沿着多孔材料空隙,从孔隙率高的地方流向孔隙率低的地方。因此,雾化基质会由第二储油部220流至第一储油部210,对第一储油部210持续补充雾化基质,既加强储油组件200锁油效果,又能将储油组件200外部雾化基质集中于中心部位传导至雾化主体部110,增强雾化基质利用率。The double-layer structure of the oil storage component 200 adopts a variable porosity design. According to the principle of capillary action, the atomized matrix will flow from the high porosity area to the low porosity area along the gaps of the porous material. Therefore, the atomized matrix will flow from the second oil storage part 220 to the first oil storage part 210, and the atomized matrix will be continuously replenished to the first oil storage part 210, which not only enhances the oil locking effect of the oil storage component 200, but also can concentrate the atomized matrix outside the oil storage component 200 at the central part and conduct it to the atomizing main body 110, thereby enhancing the utilization rate of the atomized matrix.
第一储油部210和第二储油部220通常由化学纤维组成,如储油棉等,具体可选材料为PP/PA、PET/PA、纯PET等复合皮芯结构的长纤。当然,第一储油部210和第二储油部220也可以采用多孔陶瓷等材料。The first oil storage part 210 and the second oil storage part 220 are usually made of chemical fibers, such as oil storage cotton, etc., and the specific optional materials are long fibers with composite skin-core structures such as PP/PA, PET/PA, and pure PET. Of course, the first oil storage part 210 and the second oil storage part 220 can also be made of materials such as porous ceramics.
雾化基质通过机器提前灌注在第一储油部210和第二储油部220中,在用户使用时第一储油部210内的雾化基质先被雾化主体部110吸收,然后第二储油部220的雾化基质传导至第一储油部210持续补充,最后雾化基质在雾化主体部110的第一端面111被雾化。The atomized matrix is poured into the first oil storage part 210 and the second oil storage part 220 in advance by a machine. When the user uses it, the atomized matrix in the first oil storage part 210 is first absorbed by the atomizing body part 110, and then the atomized matrix in the second oil storage part 220 is conducted to the first oil storage part 210 for continuous replenishment, and finally the atomized matrix is atomized at the first end surface 111 of the atomizing body part 110.
由于第一储油部210和第二储油部220与雾化主体部110装配后,雾化基质既能顺着雾化主体部110的芯柱114侧壁被吸附后流向加热电极120,同时沿着第二储油部220向第一储油部210传导进入雾化主体部110再流向加热电极120,在导油槽113的作用下快速集中于发热区周边,从而能够实现高效雾化。 After the first oil storage section 210 and the second oil storage section 220 are assembled with the atomizing body 110, the atomized matrix can be adsorbed along the side wall of the core column 114 of the atomizing body 110 and then flow to the heating electrode 120, while being conducted along the second oil storage section 220 to the first oil storage section 210, entering the atomizing body 110 and then flowing to the heating electrode 120. Under the action of the oil guide groove 113, the atomized matrix is quickly concentrated around the heating area, thereby achieving efficient atomization.
本申请还提供一种电子雾化器,该电子雾化器包括雾化模组。该雾化模组的具体结构参照上述实施例,由于该电子雾化器采用了上述实施例的全部技术方案,因此至少具有上述实施例的技术方案所带来的所有有益效果,在此不再一一赘述。The present application also provides an electronic atomizer, which includes an atomization module. The specific structure of the atomization module refers to the above embodiment. Since the electronic atomizer adopts all the technical solutions of the above embodiment, it at least has all the beneficial effects brought by the technical solutions of the above embodiment, which will not be repeated here.
本申请中的术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指明所指示的技术特征的数量。由此,限定有“第一”、“第二”、“第三”的特征可以明示或者隐含地包括至少一个该特征。本申请实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。此外,术语“包括”和“具有”以及它们任何变形,意图在于覆盖不排他的包含。如包含了一系列步骤或单元的过程、方法、系统、产品或设备没有限定于已列出的步骤或单元,而是可选地还包括没有列出的步骤或单元,或可选地还包括对于这些过程、方法、产品或设备固有的其它步骤或单元。The terms "first", "second", "third" in this application are only used for descriptive purposes and cannot be understood as indicating the quantity of the indicated technical features. Thus, the features defined as "first", "second", "third" can expressly or implicitly include at least one of these features. In the embodiments of the present application, all directional indications (such as up, down, left, right, front, back ...) are only used to explain the relative positional relationship, motion conditions, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication also changes accordingly. In addition, the terms "include" and "have" and any of their variations are intended to cover non-exclusive inclusions. The process, method, system, product or equipment such as including a series of steps or units is not limited to the listed steps or units, but optionally also includes steps or units that are not listed, or optionally also includes other steps or units inherent to these processes, methods, products or equipment.
以上所述仅为本申请的实施例,并非因此限制本申请的专利范围,凡是利用本申请说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本申请的专利保护范围内。 The above descriptions are merely embodiments of the present application and are not intended to limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made using the contents of the present application specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present application.
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JP2010213579A (en) * | 2009-03-13 | 2010-09-30 | Samuraing Co Ltd | Tool for pseudo smoking |
CN113598436A (en) * | 2021-07-30 | 2021-11-05 | 深圳麦克韦尔科技有限公司 | Electronic atomizing device, atomizer and atomizing component thereof |
CN115413827A (en) * | 2022-08-17 | 2022-12-02 | 海南摩尔兄弟科技有限公司 | Electronic atomization device and its atomizer and atomization core |
CN115429000A (en) * | 2021-06-04 | 2022-12-06 | 深圳麦克韦尔科技有限公司 | Electronic atomization device, atomizer and heating assembly thereof |
CN116473302A (en) * | 2023-06-05 | 2023-07-25 | 爱奇迹(香港)有限公司 | Atomization assembly, preparation method thereof, atomization module and electronic atomizer |
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JP2010213579A (en) * | 2009-03-13 | 2010-09-30 | Samuraing Co Ltd | Tool for pseudo smoking |
CN115429000A (en) * | 2021-06-04 | 2022-12-06 | 深圳麦克韦尔科技有限公司 | Electronic atomization device, atomizer and heating assembly thereof |
CN113598436A (en) * | 2021-07-30 | 2021-11-05 | 深圳麦克韦尔科技有限公司 | Electronic atomizing device, atomizer and atomizing component thereof |
CN115413827A (en) * | 2022-08-17 | 2022-12-02 | 海南摩尔兄弟科技有限公司 | Electronic atomization device and its atomizer and atomization core |
CN116473302A (en) * | 2023-06-05 | 2023-07-25 | 爱奇迹(香港)有限公司 | Atomization assembly, preparation method thereof, atomization module and electronic atomizer |
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