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WO2024198821A1 - 一种卧式加工机床 - Google Patents

一种卧式加工机床 Download PDF

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Publication number
WO2024198821A1
WO2024198821A1 PCT/CN2024/079306 CN2024079306W WO2024198821A1 WO 2024198821 A1 WO2024198821 A1 WO 2024198821A1 CN 2024079306 W CN2024079306 W CN 2024079306W WO 2024198821 A1 WO2024198821 A1 WO 2024198821A1
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WO
WIPO (PCT)
Prior art keywords
axis
tool
tool magazine
workbench
guide rail
Prior art date
Application number
PCT/CN2024/079306
Other languages
English (en)
French (fr)
Inventor
陈虎
任志辉
尹书强
杜长林
宫兴林
贺行健
王连炀
鲍文禄
王峰
Original Assignee
科德数控股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 科德数控股份有限公司 filed Critical 科德数控股份有限公司
Publication of WO2024198821A1 publication Critical patent/WO2024198821A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/155Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
    • B23Q3/1552Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling parts of devices for automatically inserting or removing tools
    • B23Q3/15526Storage devices; Drive mechanisms therefor

Definitions

  • the invention relates to the technical field of machining machine tools, in particular to a horizontal machining machine tool.
  • the digital control system can control the machine according to different processing procedures, automatically select and replace the tool, automatically change the machine spindle speed, feed speed and the movement trajectory of the tool relative to the workpiece and other auxiliary functions, and complete the processing of multiple processes on multiple surfaces of the workpiece in sequence.
  • Horizontal processing machine tools have the advantages of saving costs, layout space, and high processing efficiency, so they are widely used in the processing industry.
  • the workbench and tool magazine of the existing horizontal machining center are set separately, the machine tool configuration is loose, the equipment occupies a large space, and the workbench and tool magazine need to be driven by separate drive mechanisms.
  • the layout of the drive equipment occupies a large space, and the separate drive mechanisms need to be controlled separately, which leads to complicated operation and reduced workpiece processing efficiency. At the same time, there is the possibility of motion interference, resulting in increased manufacturing costs and operating costs.
  • the present invention provides a horizontal processing machine tool to overcome the above problems.
  • a horizontal machining center comprises a B-axis rotary assembly, wherein the B-axis rotary assembly has a machining surface and a tool magazine surface facing differently, wherein the machining surface and the tool magazine surface are both parallel to the B-axis and can rotate around the B-axis simultaneously, wherein a tool magazine is arranged on the tool magazine surface, wherein the axis of the tool in the tool magazine is perpendicular to the tool magazine surface, and wherein a workbench is arranged on the machining surface, wherein the rotation axis of the workbench is perpendicular to the machining surface.
  • an A-axis rotating assembly which includes a plurality of main shafts arranged parallel to each other; a plurality of tool groups are arranged on the tool magazine surface, the tool groups are provided with the tools, and a plurality of workbenches are arranged on the processing surface, and the positions of the main shafts, the tool groups and the workbenches correspond one to one.
  • the tool set includes at least two tool holders, and the opening directions of the two tool holders are opposite.
  • the plurality of main shafts are arranged along the Y-axis direction, and the main shaft axis is parallel to the X-axis.
  • the B-axis rotation assembly also includes a B-axis turntable, which is arranged on the bed and can move along the X-axis, the column is arranged on the bed and can move along the Z-axis, the saddle is arranged on the column and can move along the Y-axis, and the A-axis rotation assembly is arranged on the saddle.
  • the B-axis support member which is capable of moving along the X-axis, and the B-axis turntable is arranged on the B-axis support member.
  • the B-axis support member includes a supporting portion, a matching portion arranged opposite to the supporting portion, and a connecting portion arranged between the supporting portion and the matching portion;
  • the B-axis rotation assembly also includes a workpiece C-axis box, the machining surface and the tool magazine surface are both arranged on the workpiece C-axis box, the B-axis turntable is arranged on the supporting part, one end of the workpiece C-axis box is installed on the B-axis turntable, and the other end is rotatably connected to the matching part, and the workpiece C-axis box can rotate around the B-axis.
  • the bed body is provided with an auxiliary positioning portion
  • the auxiliary positioning portion is provided with an auxiliary guide rail
  • the bed body is provided with an X-axis guide rail
  • the auxiliary guide rail is parallel to the X-axis guide rail, and has a different position on the Y-axis from that of the X-axis guide rail
  • the connecting portion is installed on the auxiliary guide rail through a first slider
  • the supporting portion is installed on the X-axis guide rail through a second slider.
  • a C-axis power assembly for driving the workbench is provided in the workpiece C-axis box.
  • a horizontal processing machine tool disclosed in the present invention is designed that the worktable and the tool magazine share a B-axis for rotation.
  • the machine tool has a compact configuration and can effectively reduce the space occupied by the equipment layout.
  • the worktable and the tool magazine do not need to be provided with drive devices separately, which can save the layout space of the drive devices.
  • the worktable and the tool magazine can be driven to rotate at the same time, which greatly improves the convenience of controlling the worktable and the tool magazine.
  • the worktable and the tool magazine are driven by the same drive device, which avoids the possibility of motion interference caused by separately providing drive devices.
  • the worktable and the tool magazine share the B-axis, which can reduce manufacturing costs and operating costs and improve workpiece processing efficiency.
  • FIG1 is a schematic diagram of a three-dimensional structure of a horizontal machining center disclosed in an embodiment of the present invention.
  • FIG2 is a second schematic diagram of a three-dimensional structure of a horizontal machining center disclosed in an embodiment of the present invention.
  • FIG. 3 is a front view of a horizontal machining center disclosed in an embodiment of the present invention.
  • a horizontal machining center provided in this embodiment includes a B-axis rotary assembly 1, wherein the B-axis rotary assembly 1 has a machining surface 2 and a tool magazine surface 3 facing different directions, wherein the machining surface 2 and the tool magazine surface 3 are both parallel to the B-axis and can rotate around the B-axis at the same time, a tool magazine 4 is provided on the tool magazine surface 3, and the axis of the tool in the tool magazine 4 is perpendicular to the tool magazine surface 3, and the machining surface 2 is provided with a workbench 5, and the rotation axis of the workbench 5 is perpendicular to the machining surface 2.
  • the workbench 5 and the tool magazine 4 can both rotate freely 360° around the B axis, the interference area between the workbench 5 and the tool magazine 4 and other components is small, and the processing freedom is high, thereby promoting the improvement of production efficiency;
  • the workbench 5 can be equipped with automated tooling fixtures, tooling motherboards, tooling daughterboards, and automated material changing mechanisms such as robots or manipulators, so as to realize automatic loading and unloading;
  • An automated tool changing mechanism such as a robot, manipulator, etc. can be configured, and the automated tool changing mechanism can share the same mechanism with the automated material changing mechanism.
  • a horizontal processing machine tool disclosed in the present invention is designed that a worktable and a tool magazine share a B-axis for rotation.
  • the machine tool has a compact configuration and can effectively reduce the space occupied by equipment layout.
  • the worktable and the tool magazine do not need to be provided with drive devices separately, which can save the layout space of the drive devices.
  • the worktable and the tool magazine can be driven to rotate at the same time, which greatly improves the convenience of controlling the worktable and the tool magazine.
  • the worktable and the tool magazine are driven by the same drive device, which avoids the possibility of motion interference caused by separately providing drive devices.
  • the worktable and the tool magazine share the B-axis, which can reduce manufacturing costs and operating costs and improve workpiece processing efficiency.
  • FIG. 1 it further includes an A-axis rotary assembly 6, wherein the A-axis rotary assembly 6 includes a plurality of spindles 61 arranged in parallel with each other; a plurality of tool groups 7 are arranged on the tool magazine surface 3, wherein the tool groups 7 are provided with the tool, and a plurality of workbenches 5 are arranged on the processing surface 2, wherein the positions of the spindles 61, the tool groups 7 and the workbenches 5 correspond to each other, so that the spindles 61 and the tool groups 7 cooperate to complete the tool picking and tool changing actions, and the spindles 61 use the tool to process the workpiece to be processed on the workbench 5 after completing the tool picking, so as to ensure that the spindles 61 and the tools in the tool groups 7 are in the process of picking and changing the tools.
  • the A-axis rotary assembly 6 includes a plurality of spindles 61 arranged in parallel with each other; a plurality of tool groups 7 are arranged on the tool magazine surface 3, where
  • the positions correspond precisely, thereby ensuring the positioning accuracy of the spindle 61 and the tool when the spindle 61 takes the tool from the tool group 7 to change the tool. Therefore, the position accuracy of the tool on the spindle 61 after the tool change can be guaranteed.
  • the spindle 61 corresponds to the position of the workbench 5, which can ensure the processing accuracy of the tool on the spindle 61 on the workbench 5 and the workpiece processing quality to meet production requirements. Setting multiple spindles 61 and multiple tool groups 7 can realize the tool changing and taking actions of a large number of tools, as well as the simultaneous processing of a large number of workpieces, which can increase the production volume of each batch of workpieces, improve batch production efficiency, and thus increase economic benefits.
  • the tool set 7 includes at least two tool holders 71, and the opening directions of the two tool holders 71 are opposite.
  • the tool holder 71 is used to clamp the tool handle to ensure the stability of the tool handle and the tool on the tool handle, so as to cooperate with the spindle 61 to complete the tool removal action.
  • a plurality of spindles 61 are arranged along the Y-axis direction, and the axis of the spindle 61 is parallel to the X-axis.
  • the spindle 61 is arranged along the Y-axis direction, that is, the direction in which the B-axis rotation axis is arranged, so as to facilitate the position coordination with the tool in the tool group 7 to accurately complete the tool picking and tool changing action.
  • the tool picking and tool changing action is accurate, and the position of the tool on the spindle 61 is accurate, which can improve the positioning accuracy of the tool tip point on the workpiece, thereby realizing high-precision processing of the tool on the workpiece.
  • the B-axis rotary assembly 1 also includes a B-axis turntable 11, the B-axis turntable 11 is arranged on the bed 8 and can move along the X-axis, the column 9 is arranged on the bed 8 and can move along the Z-axis, the saddle 10 is arranged on the column 9 and can move along the Y-axis, and the saddle 10 is provided with the A-axis rotary assembly 6.
  • a bed guide rail arranged along the Z-axis direction is arranged on the top of the bed 8
  • a column slider is arranged at the bottom of the column 9
  • the column 9 is installed on the bed guide rail through the column slider and can slide along the bed guide rail
  • a column guide rail arranged along the Y-axis direction is arranged on a side wall of the column 9 close to the saddle 10
  • a saddle slider is arranged on the saddle 10 and the saddle 10 is installed on the column 9 through the saddle slider and can slide along the column guide rail.
  • the cooperation between the column 9, the bed 8 and the saddle 10 enables the spindle 61 arranged on the saddle 10 to adjust the height along the Y-axis, i.e., the vertical direction relative to the bed 8, and to move along the Z-axis direction to adjust the position distance from the workbench 5; the setting of the column 9, the bed 8 and the saddle 10 improves the flexibility and convenience of the position adjustment of the spindle 61.
  • the B-axis support 12 can move along the X-axis, and the B-axis turntable 11 is arranged on the B-axis support 12.
  • the B-axis support 12 is connected to the ball screw drive mechanism, and the ball screw drive mechanism can drive the B-axis support 12 to move along the X-axis, thereby driving the B-axis turntable 11 to move along the X-axis, so that the B-axis rotary assembly 1 moves along the X-axis, approaches or moves away from the A-axis rotary assembly 6, and then adjusts the distance between the B-axis rotary assembly 1 and the A-axis rotary assembly 6.
  • the setting of the B-axis support 12 improves the flexibility of adjusting the distance between the B-axis rotary assembly 1 and the A-axis rotary assembly 6.
  • the B-axis support member 12 includes a supporting portion 13, a matching portion 14 disposed opposite to the supporting portion 13, and a connecting portion 15 disposed between the supporting portion 13 and the matching portion 14;
  • the B-axis rotary assembly 1 also includes a workpiece C-axis box 16, the machining surface 2 and the tool magazine surface 3 are both arranged on the workpiece C-axis box 16, the B-axis turntable 11 is arranged on the supporting portion 13, one end of the workpiece C-axis box 16 is mounted on the B-axis turntable 11, and the other end is rotatably connected to the matching portion 14, and the workpiece C-axis box 16 can rotate around the B-axis.
  • the workpiece C-axis box 16 is a polyhedron structure.
  • the workpiece C-axis box 16 is a square box structure, and the square box structure includes four side surfaces, one of which is a machining surface 2, on which a workbench 5 is installed, and the remaining three surfaces are tool magazine surfaces 3, on which tool magazines 4 are installed;
  • the matching portion 14 is used to provide top support for the B-axis rotary assembly 1; the arrangement and coordination of the connecting portion 15 with the supporting portion 13 and the matching portion 14 can not only enhance the structural rigidity of the B-axis rotary assembly 1, but also provide B
  • the rotation of the B-axis rotary assembly 1 provides stable support to ensure the stability of the B-axis rotary assembly 1 during rotation.
  • the bed 8 is provided with an auxiliary positioning portion 17, the auxiliary positioning portion 17 is provided with an auxiliary guide rail 18, the bed 8 is provided with an X-axis guide rail 19, the auxiliary guide rail 18 is parallel to the X-axis guide rail 19, and is at a different position from the X-axis guide rail 19 on the Y-axis, the connecting portion 15 is mounted on the auxiliary guide rail 18 through a first slider 20, and the supporting portion 13 is mounted on the X-axis guide rail 19 through a second slider 21.
  • the B-axis support 12 can be moved along the X-axis guide rail 19, that is, the C-axis box 16 can be moved along the X-axis guide rail 19, thereby adjusting the distance between the workbench 5 and the tool magazine 4 and the A-axis rotary assembly 6, thereby improving the convenience of adjusting the position between the workbench 5 and the tool magazine 4 and the spindle 61.
  • the auxiliary guide rail 18 and the first slider 20 cooperate with the X-axis guide rail 19 and the second slider 21 to assist the B-axis support 12 and the B-axis rotary assembly 1 to move along the X-axis guide rail 19 .
  • a C-axis power assembly for driving the workbench 5 is disposed in the workpiece C-axis housing 16.
  • the C-axis power assembly can provide driving force for the rotation of the workbench 5.
  • the workbench 5 is installed with the workpiece to be processed through the equipped automated fixture, and the external force drives the supporting part 13 to slide along the X-axis guide rail 19, so that the B-axis rotary assembly 1 slides along the X-axis guide rail 19 close to or away from the A-axis rotary assembly 6, and the position of the B-axis rotary assembly 1 and the A-axis rotary assembly 6 is adjusted, and then the B-axis turntable 11 is driven to rotate, and the B-axis turntable 11 drives the workpiece C-axis box 16 to rotate around the B-axis, and the tool magazine surface 3 on the C-axis box rotates accordingly, that is, the tool magazine 4 rotates accordingly, and the tool magazine 4 rotates to a direction matching the spindle 61 of the A-axis rotary assembly 6, and then the column is adjusted along the Z-axis direction.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Machine Tool Units (AREA)

Abstract

一种卧式加工机床,包括:B轴回转组件(1),B轴回转组件(1)具有朝向不同的加工面(2)和刀库面(3),加工面(2)和刀库面(3)均与B轴平行且能够同时绕B轴转动,刀库面(3)上设有刀库(4),刀库(4)内刀具的轴线垂直于刀库(4)面(3),加工面(2)设有工作台(5),工作台(5)的转动轴线垂直于加工面(2)。工作台(5)和刀库(4)共用B轴进行转动的设计,机床构型紧凑,减小了设备布设占用的空间,工作台(5)和刀库(4)无需分别设置驱动装置,一方面可以节省驱动装置的布设空间,另一方面避免了分别设置驱动装置而产生运动干涉的可能;工作台(5)和刀库(4)共用B轴能够同时驱动工作台和刀库转动,提高工作台和刀库控制的便捷性,降低制造成本和操作成本,提高工件加工效率。

Description

一种卧式加工机床 技术领域
本发明涉及加工机床技术领域,尤其涉及一种卧式加工机床。
背景技术
工件在加工机床经一次装夹后,数字控制系统能控制机床按不同加工工序,自动选择及更换刀具,自动改变机床主轴转速、进给速度和刀具相对工件的运动轨迹及其它辅助功能,依次完成工件多个面上多工序的加工。卧式加工机床具有节省成本和布设占用空间、加工效率高等优点,因此在加工业应用十分广泛。
现有卧式加工机床的工作台和刀库为分别设置,机床构型松散,设备占用空间大,且工作台和刀库需要分别设置驱动机构进行驱动,驱动设备布设占用空间大,分别设置的驱动机构又需要分别进行控制,导致操作复杂和工件加工效率降低的同时也存在产生运动干涉的可能,造成制造成本和操作成本增加等问题。
发明内容
本发明提供一种卧式加工机床,以克服上述问题。
为了实现上述目的,本发明的技术方案是:
一种卧式加工机床,包括B轴回转组件,所述B轴回转组件具有朝向不同的加工面和刀库面,所述加工面和刀库面均与B轴平行且能够同时绕B轴转动,所述刀库面上设有刀库,所述刀库内刀具的轴线垂直于所述刀库面,所述加工面设有工作台,所述工作台的转动轴线垂直于所述加工面。
进一步的,还包括A轴回转组件,所述A轴回转组件包括多个相互平行设置的主轴;所述刀库面上设有多个刀具组,所述刀具组内设有所述刀具,所述加工面上设有多个所述工作台,所述主轴、所述刀具组和所述工作台的位置一一对应。
进一步的,所述刀具组包括至少两个刀夹,两个所述刀夹的开口方向相反。
进一步的,多个所述主轴沿Y轴方向设置,且所述主轴轴线与X轴平行。
进一步的,还包括床身、立柱和滑鞍;所述B轴回转组件还包括B轴转台,所述B轴转台设于所述床身上且能够沿X轴移动,所述立柱设于所述床身上且能够沿Z轴移动,所述滑鞍设于所述立柱上且能够沿Y轴移动,所述滑鞍上设有所述A轴回转组件。
进一步的,还包括B轴支撑件,所述B轴支撑件能够沿X轴移动,所述B轴转台设于所述B轴支撑件上。
进一步的,所述B轴支撑件包括承托部、与所述承托部相对设置的配合部、以及设于所述承托部和配合部之间的连接部;
所述B轴回转组件还包括工件C轴箱体,所述加工面和刀库面均设于所述工件C轴箱体上,所述B轴转台设于所述承托部上,所述工件C轴箱体一端安装在所述B轴转台上,另一端与所述配合部转动连接,所述工件C轴箱体能够绕B轴转动。
进一步的,所述床身设有辅助定位部,所述辅助定位部设有辅助导轨,所述床身设有X轴导轨,所述辅助导轨与所述X轴导轨平行,且与所述X轴导轨在Y轴上的位置不同,所述连接部通过第一滑块安装于所述辅助导轨上,所述承托部通过第二滑块安装于所述X轴导轨上。
进一步的,所述工件C轴箱体内设有用于驱动所述工作台的C轴动力组件。
与现有的卧式加工机床相比,本发明的有益效果是:
本发明中公开的一种卧式加工机床,工作台和刀库共用B轴进行转动的设计,机床构型紧凑,能够有效地减小设备布设占用的空间,而且工作台和刀库无需分别设置驱动装置,可以节省驱动装置的布设空间,同时,能够同时驱动工作台和刀库转动,大大提高了工作台和刀库控制的便捷性;而且工作台和刀库为同一驱动装置驱动,避免了分别设置驱动装置而产生运动干涉的可能;工作台和刀库共用B轴,能够降低制造成本和操作成本,提高工件加工效率。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。
图1为本发明实施例中公开的一种卧式加工机床立体结构示意图一;
图2为本发明实施例中公开的一种卧式加工机床立体结构示意图二;
图3为本发明实施例中公开的一种卧式加工机床主视图。
图中:1、B轴回转组件;2、加工面;3、刀库面;4、刀库;5、工作台;6、A轴回转组件;61、主轴;7、刀具组;71、刀夹;8、床身;9、立柱;10、滑鞍;11、B轴转台;12、B轴支撑件;13、承托部;14、配合部;15、连接部;16、工件C轴箱体;17、辅助定位部;18、辅助导轨;19、X轴导轨;20、第一滑块;21、第二滑块。
具体实施方式
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
实施例:
如图1-3所示为本实施例提供的一种卧式加工机床,包括B轴回转组件1,所述B轴回转组件1具有朝向不同的加工面2和刀库面3,所述加工面2和刀库面3均与B轴平行且能够同时绕B轴转动,所述刀库面3上设有刀库4,所述刀库4内刀具的轴线垂直于所述刀库4面3,所述加工面2设有工作台5,所述工作台5的转动轴线垂直于所述加工面2。
具体地,在本实施例中,工作台5与刀库4均能绕B轴360°自由回转,工作台5和刀库4与其他部件之间干涉区域小,加工自由度高,进而促进生产效率的提高;工作台5可配置自动化工装夹具,工装母板、工装子板、自动化换料机构例如机器人或机械手,从而实现自动上下料;刀库 4可配置自动化换刀机构例如机器人、机械手等,且自动化换刀机构可与自动化换料机构共用复用同一机构。
本发明中公开的一种卧式加工机床,工作台和刀库共用B轴进行转动的设计,机床构型紧凑,能够有效地减小设备布设占用的空间,而且工作台和刀库无需分别设置驱动装置,可以节省驱动装置的布设空间,同时,能够同时驱动工作台和刀库转动,大大提高了工作台和刀库控制的便捷性;而且工作台和刀库为同一驱动装置驱动,避免了分别设置驱动装置而产生运动干涉的可能;工作台和刀库共用B轴,能够降低制造成本和操作成本,提高工件加工效率。
优选的,如图1所示,还包括A轴回转组件6,所述A轴回转组件6包括多个相互平行设置的主轴61;所述刀库面3上设有多个刀具组7,所述刀具组7内设有所述刀具,所述加工面2上设有多个所述工作台5,所述主轴61、所述刀具组7和所述工作台5的位置一一对应,便于主轴61与刀具组7配合完成取刀及换刀动作,以及主轴61完成取刀后利用刀具对工作台5上的待加工工件进行加工,保证取刀换刀过程中,主轴61与刀具组7内的刀具位置精准对应,从而保证主轴61从刀具组7内取刀换刀时主轴61与刀具的定位精度,因此能够保证换刀后刀具在主轴61上的位置精度,主轴61与工作台5位置对应,能够保证主轴61上的刀具对工作台5上的工件的加工精度,保证工件加工质量,以满足生产要求;设置多个主轴61和多个刀具组7,能够实现大批量刀具的换刀取刀动作,以及大批量的工件同时进行加工,能够提高每个批次的工件生产量,提升批次生产效率,进而增加经济效益。
优选的,所述刀具组7包括至少两个刀夹71,两个所述刀夹71的开口方向相反。刀夹71用于卡紧刀柄,以保证刀柄及刀柄上刀具的稳定性,便于与主轴61配合完成取刀动作。
优选的,如图1所示,多个所述主轴61沿Y轴方向设置,且所述主轴61轴线与X轴平行。主轴61沿Y轴方向设置,即B轴旋转轴设置的方向,便于与刀具组7内的刀具进行位置配合,以精准完成取刀换刀动作,取刀换刀动作精准,刀具在主轴61上的位置精准,能够提高刀具刀尖点对工件的定位精度,从而实现刀具对工件的高精度加工。
优选的,如图1-3所示,还包括床身8、立柱9和滑鞍10;所述B轴回转组件1还包括B轴转台11,所述B轴转台11设于所述床身8上且能够沿X轴移动,所述立柱9设于所述床身8上且能够沿Z轴移动,所述滑鞍10设于所述立柱9上且能够沿Y轴移动,所述滑鞍10上设有所述A轴回转组件6。在本实施例中,床身8顶部设有沿Z轴方向设置的床身导轨,立柱9底部设有立柱滑块,立柱9通过所述立柱滑块安装于床身导轨上,且能够沿床身导轨滑动;立柱9靠近滑鞍10的一侧壁上设有沿Y轴方向设置的立柱导轨,滑鞍10上设有滑鞍滑块,滑鞍10通过滑鞍滑块安装于立柱9上,且能够沿立柱导轨滑动。立柱9与床身8及滑鞍10的配合,使得设于滑鞍10上的主轴61能够相对床身8沿Y轴即竖直方向调节高度,且能够沿Z轴方向移动位置,调节与工作台5之间位置距离;立柱9与床身8及滑鞍10的设置提高了主轴61位置调节的灵活性和便捷性。
优选的,还包括B轴支撑件12,所述B轴支撑件12能够沿X轴移动,所述B轴转台11设于所述B轴支撑件12上。在本实施例中,B轴支撑件12与滚珠丝杠驱动机构连接,滚珠丝杠驱动机构能够驱动B轴支撑件12沿X轴移动,从而实现驱动B轴转台11沿X轴移动,使得B轴回转组件1沿X轴移动,靠近或远离A轴回转组件6,进而调整与A轴回转组件6之间的距离,B轴支撑件12的设置提高了调节B轴回转组件1与A轴回转组件6距离的灵活性。
优选的,所述B轴支撑件12包括承托部13、与所述承托部13相对设置的配合部14、以及设于所述承托部13和配合部14之间的连接部15;
所述B轴回转组件1还包括工件C轴箱体16,所述加工面2和刀库面3均设于所述工件C轴箱体16上,所述B轴转台11设于所述承托部13上,所述工件C轴箱体16一端安装在所述B轴转台11上,另一端与所述配合部14转动连接,所述工件C轴箱体16能够绕B轴转动。工件C轴箱体16为多面体结构,在本实施例中,工件C轴箱体16为方型箱体结构,方形箱体结构包括四个侧面,其中一个面为加工面2,加工面2安装有工作台5,其余的三个面为刀库面3,刀库面3安装有刀库4;配合部14用于为B轴回转组件1提供顶部支撑;连接部15与承托部13及配合部14的设置配合除了能够增强B轴回转组件1的结构钢性,还能够为B 轴回转组件1的转动提供稳定支撑,以保证B轴回转组件1转动时的稳定性。
优选的,所述床身8设有辅助定位部17,所述辅助定位部17设有辅助导轨18,所述床身8设有X轴导轨19,所述辅助导轨18与所述X轴导轨19平行,且与所述X轴导轨19在Y轴上的位置不同,所述连接部15通过第一滑块20安装于所述辅助导轨18上,所述承托部13通过第二滑块21安装于所述X轴导轨19上。通过设置第二滑块21和X轴导轨19,能够实现B轴支撑件12沿X轴导轨19,即C轴箱体16沿X轴导轨19移动的效果,进而调整工作台5和刀库4与A轴回转组件6的距离,提高了调整工作台5和刀库4与主轴61之间位置操作的便捷性。辅助导轨18和第一滑块20与X轴导轨19以及第二滑块21共同配合,辅助B轴支撑件12及B轴回转组件1沿X轴导轨19移动。
优选的,所述工件C轴箱体16内设有用于驱动所述工作台5的C轴动力组件。C轴动力组件能够为工作台5的转动提供驱动力。
本发明中公开的一种卧式加工机床具体工作过程如下:
首先工作台5通过配备的自动化工装夹具安装上待加工工件,外力驱动承托部13沿X轴导轨19滑动,使得B轴回转组件1沿X轴导轨19滑动靠近或远离A轴回转组件6,调整B轴回转组件1与A轴回转组件6的位置,然后驱动B轴转台11转动,B轴转台11驱动工件C轴箱体16绕B轴转动,C轴箱体上刀库面3随之转动,即刀库4随之转动,刀库4转动至与A轴回转组件6的主轴61相匹配的方向,然后沿Z轴方向调整立柱9的位置,沿Y轴方向调整滑鞍10的位置,将主轴61调节至与刀库4的刀具匹配的位置,主轴61转动将刀具取下,再次驱动B轴转台11和工件C轴箱体16转动,将工作台5转动至朝向主轴61的方向,调整立柱9和滑鞍10位置,同时调整B轴回转组件1的位置,使工作台5与主轴61位置对应,最后,C轴箱体16内的C轴动力组件驱动工作台5转动,工作台5驱动工件转动,主轴61上的刀具绕A轴转动对工件进行加工。
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的 普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。

Claims (9)

  1. 一种卧式加工机床,其特征在于,包括:B轴回转组件(1),所述B轴回转组件(1)具有朝向不同的加工面(2)和刀库面(3),所述加工面(2)和刀库面(3)均与B轴平行且能够同时绕B轴转动,所述刀库面(3)上设有刀库(4),所述刀库(4)内刀具的轴线垂直于所述刀库(4)面(3),所述加工面(2)设有工作台(5),所述工作台(5)的转动轴线垂直于所述加工面(2)。
  2. 根据权利要求1所述的一种卧式加工机床,其特征在于,还包括A轴回转组件(6),所述A轴回转组件(6)包括多个相互平行设置的主轴(61);所述刀库面(3)上设有多个刀具组(7),所述刀具组(7)内设有所述刀具,所述加工面(2)上设有多个所述工作台(5),所述主轴(61)、所述刀具组(7)和所述工作台(5)的位置一一对应。
  3. 根据权利要求2所述的一种卧式加工机床,其特征在于,所述刀具组(7)包括至少两个刀夹(71),两个所述刀夹(71)的开口方向相反。
  4. 根据权利要求2所述的一种卧式加工机床,其特征在于,多个所述主轴(61)沿Y轴方向设置,且所述主轴(61)轴线与X轴平行。
  5. 根据权利要求1所述的一种卧式加工机床,其特征在于,还包括床身(8)、立柱(9)和滑鞍(10);所述B轴回转组件(1)还包括B轴转台(11),所述B轴转台(11)设于所述床身(8)上且能够沿X轴移动,所述立柱(9)设于所述床身(8)上且能够沿Z轴移动,所述滑鞍(10)设于所述立柱(9)上且能够沿Y轴移动,所述滑鞍(10)上设有所述A轴回转组件(6)。
  6. 根据权利要求5所述的一种卧式加工机床,其特征在于,还包括B轴支撑件(12),所述B轴支撑件(12)能够沿X轴移动,所述B轴转台(11)设于所述B轴支撑件(12)上。
  7. 根据权利要求6所述的一种卧式加工机床,其特征在于,所述B轴支撑件(12)包括承托部(13)、与所述承托部(13)相对设置的配合部(14)、以及设于所述承托部(13)和配合部 (14)之间的连接部(15);
    所述B轴回转组件(1)还包括工件C轴箱体(16),所述加工面(2)和刀库面(3)均设于所述工件C轴箱体(16)上,所述B轴转台(11)设于所述承托部(13)上,所述工件C轴箱体(16)一端安装在所述B轴转台(11)上,另一端与所述配合部(14)转动连接,所述工件C轴箱体(16)能够绕B轴转动。
  8. 根据权利要求7所述的一种卧式加工机床,其特征在于,所述床身(8)设有辅助定位部(17),所述辅助定位部(17)设有辅助导轨(18),所述床身(8)设有X轴导轨(19),所述辅助导轨(18)与所述X轴导轨(19)平行,且与所述X轴导轨(19)在Y轴上的位置不同,所述连接部(15)通过第一滑块(20)安装于所述辅助导轨(18)上,所述承托部(13)通过第二滑块(21)安装于所述X轴导轨(19)上。
  9. 根据权利要求7所述的一种卧式加工机床,其特征在于,所述工件C轴箱体(16)内设有用于驱动所述工作台(5)的C轴动力组件。
PCT/CN2024/079306 2023-03-28 2024-02-29 一种卧式加工机床 WO2024198821A1 (zh)

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