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WO2024185835A1 - Laminate and electromagnetic wave shielding film - Google Patents

Laminate and electromagnetic wave shielding film Download PDF

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Publication number
WO2024185835A1
WO2024185835A1 PCT/JP2024/008646 JP2024008646W WO2024185835A1 WO 2024185835 A1 WO2024185835 A1 WO 2024185835A1 JP 2024008646 W JP2024008646 W JP 2024008646W WO 2024185835 A1 WO2024185835 A1 WO 2024185835A1
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WO
WIPO (PCT)
Prior art keywords
adhesive layer
filler
laminate
layer
protective layer
Prior art date
Application number
PCT/JP2024/008646
Other languages
French (fr)
Japanese (ja)
Inventor
洋平 芝田
Original Assignee
タツタ電線株式会社
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Filing date
Publication date
Application filed by タツタ電線株式会社 filed Critical タツタ電線株式会社
Publication of WO2024185835A1 publication Critical patent/WO2024185835A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/04Non-macromolecular additives inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J201/00Adhesives based on unspecified macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition

Definitions

  • the present invention relates to a laminate and an electromagnetic wave shielding film.
  • Flexible printed circuit boards are widely used to incorporate circuits into the complex mechanisms of electronic devices such as mobile phones, video cameras, and laptops, which are rapidly becoming smaller and more functional. Furthermore, taking advantage of their excellent flexibility, they are also used to connect moving parts such as printer heads to control units.
  • a bonding film made of an adhesive layer is used to bond components together.
  • a bonding film is manufactured as a laminate by laminating an adhesive layer on a protective layer (separator).
  • the protective layer is used as a base for molding the adhesive layer, and after the laminate is manufactured, it functions as a layer that protects the adhesive layer during transportation.
  • Such a laminate is finally used after the adhesive layer is peeled off from the protective layer.
  • parts of the adhesive layer and the protective layer may adhere to each other, causing heavy peeling between the adhesive layer and the protective layer, making it impossible to peel them normally, and the adhesive layer may be destroyed if peeled off forcibly.
  • a release treatment is sometimes applied to the surface of the protective layer on which the adhesive layer is laminated.
  • Patent Document 1 discloses a method for producing an active energy ray-curable adhesive film or sheet in which a release-treated substrate, an active energy ray-curable adhesive layer, and a release-treated substrate are formed in this order.
  • the present invention was made in consideration of the above problems, and the object of the present invention is to provide a laminate having sufficiently high peelability of the adhesive layer and low manufacturing costs.
  • the laminate of the present invention comprises a protective layer having a first main surface that is not release-treated, and an adhesive layer containing an adhesive component and a filler and laminated so as to contact the first main surface, wherein the bulk density of the filler is 7 to 23 mL/g, and the adhesive layer contains 2 to 75 parts by weight of the filler, assuming that the weight of the adhesive component contained in the adhesive layer is 100 parts by weight.
  • the adhesive layer contains a filler, which increases the strength of the adhesive layer and makes it less susceptible to breakage.
  • a part of the filler is located on the surface of the adhesive layer.
  • the adhesiveness of the adhesive layer depends on the adhesive component contained in the adhesive layer. When a part of the filler is located on the surface of the adhesive layer, the area of the adhesive component constituting the surface of the adhesive layer becomes small. Therefore, the adhesiveness of the adhesive layer becomes moderately low, and the adhesive layer and the protective layer become easily peeled off.
  • the laminate of the present invention contains a filler, and the filler has a bulk density of 7 to 23 mL/g.
  • the filler has an appropriate size, and a part of the filler is likely to be located on the surface of the adhesive layer. If the bulk density of the filler is less than 7 mL/g, it will be difficult for part of the filler to be located on the surface of the adhesive layer, the adhesiveness of the adhesive layer will not decrease sufficiently, and the adhesive layer will be difficult to peel off from the protective layer. If the bulk density of the filler exceeds 23 mL/g, a portion of the filler is likely to be located on the surface of the adhesive layer, the adhesive layer will have too little adhesion, and will be prone to falling off from the protective layer.
  • the "bulk density of the filler” refers to a method measured by the following method. First, 5 g of the filler is prepared. Next, the prepared filler is poured into a measuring cylinder without applying compaction stress. Next, the top surface of the filler layer poured into the measuring cylinder is carefully smoothed without compaction, and the loosely packed volume is read. The value obtained by dividing the loosely packed volume by 5 g is the "bulk density of the filler.”
  • the adhesive layer contains 2 to 75 parts by weight of the filler, assuming that the weight of the adhesive component contained in the adhesive layer is 100 parts by weight.
  • the content of the filler is appropriate, and the filler is likely to be located on a portion of the surface of the adhesive layer. If the content of the filler is less than 2 parts by weight, a portion of the filler is unlikely to be located on the surface of the adhesive layer, the adhesiveness of the adhesive layer is not sufficiently reduced, and the adhesive layer is unlikely to peel off from the protective layer. If the content of the filler exceeds 75 parts by weight, the proportion of the adhesive component decreases, making it difficult to form an adhesive layer.
  • the first main surface of the protective layer is not subjected to a release treatment. If an adhesive layer is laminated on the first main surface of such a protective layer, the adhesive layer becomes difficult to peel off. However, in the laminate of the present invention, since the adhesive layer contains the above-mentioned filler, the peelability of the adhesive layer is sufficiently improved. Furthermore, since the first main surface of the protective layer is not subjected to a release treatment, the manufacturing cost of the laminate is reduced.
  • the adhesive layer may further contain a conductive filler, and the adhesive layer may have electrical conductivity.
  • the adhesive layers of such laminates are useful for electrically connecting electronic components together.
  • the particle size (D 50 ) of the filler is preferably 0.014 to 20 ⁇ m. If the particle size ( D50 ) of the filler is less than 0.014 ⁇ m, the filler will be too small, making it difficult for a part of the adhesive layer to be located on the surface, and the adhesiveness of the adhesive layer will not decrease sufficiently, making it difficult for the adhesive layer to peel off from the protective layer. If the particle size (D 50 ) of the filler exceeds 20 ⁇ m, a part of the filler is likely to be located on the surface of the adhesive layer, and the adhesive layer will have too low adhesion, making it prone to falling off from the protective layer. In this specification, the particle size (D 50 ) of the filler can be measured by a laser diffraction particle size distribution measuring device. The average diameter (D 50 ) of the conductive filler, which will be described later, is measured in the same manner.
  • the filler particles may have insulating properties.
  • the filler particles are preferably at least one type selected from the group consisting of silica, talc, mica, and organic fillers.
  • the filler particles are made of these materials, the effect of improving the releasability of the adhesive layer can be suitably obtained. Furthermore, these materials are low in cost, which allows for low manufacturing costs for the laminate.
  • the laminate of the present invention may be used as a bonding film.
  • the adhesive layer can be easily peeled off from the protective layer, so that the laminate can be suitably used as a bonding film.
  • the electromagnetic wave shielding film of the present invention is characterized by comprising the laminate of the present invention and a shielding layer formed on the surface of the adhesive layer on the side of the laminate that is not in contact with the protective layer.
  • the electromagnetic wave shielding film of the present invention includes the laminate of the present invention, the adhesive layer can be easily peeled off from the protective layer, and therefore the electromagnetic wave shielding film of the present invention is easy to handle.
  • the first main surface of the protective layer is not subjected to a release treatment, the production cost of the electromagnetic wave shielding film is reduced.
  • the present invention makes it possible to provide a laminate in which the adhesive layer has sufficiently high peelability and low manufacturing costs.
  • FIG. 1 is a cross-sectional view that illustrates an example of a laminate according to a first embodiment of the present invention.
  • FIG. 2 is a cross-sectional view that illustrates an example of an electromagnetic wave shielding film according to a second embodiment of the present invention.
  • FIG. 1 is a cross-sectional view that illustrates an example of a laminate according to a first embodiment of the present invention.
  • the laminate 10 comprises a protective layer 20 having a first main surface 21 that has not been release treated, and an adhesive layer 30 that includes an adhesive component 31 and a filler 32 and is laminated so as to contact the first main surface 21.
  • the filler 32 has a predetermined bulk density and is contained in the adhesive layer 30 in a predetermined amount.
  • the strength of the adhesive layer 30 increases and it becomes less susceptible to breakage.
  • the adhesiveness of the adhesive layer 30 depends on the adhesive component 31 contained in the adhesive layer 30.
  • the area of the adhesive component 31 constituting the surface of the adhesive layer 30 becomes small. Therefore, the adhesiveness of the adhesive layer 30 becomes appropriately low, and the adhesive layer 30 and the protective layer 20 become easily peeled off from each other.
  • the bulk density of the filler 32 is 7 to 23 mL/g.
  • the bulk density of the filler 32 is preferably 7.4 to 22 mL/g, and more preferably 12 to 22 mL/g.
  • the filler 32 has an appropriate size, and a part of the filler 32 is likely to be located on the surface of the adhesive layer 30 .
  • the bulk density of the filler is less than 7 mL/g, it will be difficult for part of the filler to be located on the surface of the adhesive layer, the adhesiveness of the adhesive layer will not decrease sufficiently, and the adhesive layer will be difficult to peel off from the protective layer.
  • the bulk density of the filler exceeds 23 mL/g, a portion of the filler is likely to be located on the surface of the adhesive layer, the adhesive layer will have too little adhesion, and will be prone to falling off from the protective layer.
  • the adhesive layer 30 contains 2 to 75 parts by weight of the filler 32.
  • the content of the filler 32 is preferably 5 to 50 parts by weight, and more preferably 10 to 50 parts by weight.
  • the content of the filler 32 is appropriate, and a part of the filler 32 is likely to be located on the surface of the adhesive layer 30 . If the content of the filler is less than 2 parts by weight, a portion of the filler is unlikely to be located on the surface of the adhesive layer, the adhesiveness of the adhesive layer is not sufficiently reduced, and the adhesive layer is unlikely to peel off from the protective layer. If the content of the filler exceeds 75 parts by weight, the proportion of the adhesive component decreases, making it difficult to form an adhesive layer.
  • the first main surface 21 of the protective layer 20 is not subjected to a release treatment.
  • the adhesive layer 30 is laminated on the first main surface 21 of such a protective layer 20, the adhesive layer 30 becomes difficult to peel off.
  • the adhesive layer 30 contains the filler 32, the peelability of the adhesive layer 30 is sufficiently improved.
  • the material constituting the protective layer is not particularly limited as long as it serves as a base when the adhesive layer is formed and can protect the adhesive layer.
  • thermoplastic resin compositions such as a styrene-based resin composition, a vinyl acetate-based resin composition, a polyester-based resin composition, a polyethylene-based resin composition, a polypropylene-based resin composition, an imide-based resin composition, an amide-based resin composition, and an acrylic-based resin composition, as well as resins such as a phenol-based resin composition, an epoxy-based resin composition, a urethane-based resin composition, a melamine-based resin composition, and an alkyd-based resin composition can be used.
  • the thickness of the protective layer is not particularly limited, but is preferably from 5 to 60 ⁇ m, and more preferably from 10 to 50 ⁇ m. When the thickness of the protective layer is within the above range, the protective layer becomes easy to handle. If the thickness of the protective layer is less than 5 ⁇ m, the strength of the protective layer will be weak, making it difficult to protect the adhesive layer. If the thickness of the protective layer exceeds 60 ⁇ m, the protective layer becomes too thick and difficult to handle.
  • the protective layer may further contain additives such as carbon black, silica, and organic fillers.
  • the thickness of the adhesive layer is preferably from 5 to 40 ⁇ m, and more preferably from 8 to 30 ⁇ m. If the thickness of the adhesive layer is less than 5 ⁇ m, the strength of the adhesive layer will be low and the adhesive layer will be easily damaged when peeled off from the protective layer. If the thickness of the adhesive layer exceeds 40 ⁇ m, the adhesive layer becomes too thick and difficult to handle, and the flexibility of the adhesive layer decreases.
  • the surface roughness (Ra) of the surface of the adhesive layer which comes into contact with the protective layer is preferably 0.62 to 1.95 ⁇ m, and more preferably 0.7 to 1.7 ⁇ m.
  • the surface roughness (Ra) of the surface of the adhesive layer in contact with the protective layer can be measured by peeling the protective layer from the laminate and exposing the surface of the adhesive layer in contact with the protective layer.
  • the surface roughness (Ra) of the surface of the adhesive layer in contact with the protective layer refers to a value measured using a confocal microscope (OPTELICS HYBRID, manufactured by Lasertec) with an objective lens of 50x.
  • examples of adhesive components contained in the adhesive layer include thermoplastic resin compositions such as styrene-based resin compositions, vinyl acetate-based resin compositions, polyester-based resin compositions, polyethylene-based resin compositions, polypropylene-based resin compositions, imide-based resin compositions, amide-based resin compositions, and acrylic-based resin compositions, and thermosetting resin compositions such as phenol-based resin compositions, epoxy-based resin compositions, urethane-based resin compositions, melamine-based resin compositions, and alkyd-based resin compositions.
  • the adhesive layer may contain a conductive filler and may have electrical conductivity.
  • the adhesive component preferably has a relative dielectric constant of 1-5, more preferably 2-4, at a frequency of 1 GHz and 23°C.
  • the adhesive component preferably has a dielectric loss tangent at a frequency of 1 GHz and at 23° C. of 0.0001 to 0.03, and more preferably 0.001 to 0.002.
  • the shape of the filler contained in the adhesive layer is not particularly limited, but can be appropriately selected from spherical, flat, scale-like, dendritic, rod-like, fibrous, etc.
  • the particle size (D 50 ) of the filler is preferably from 0.014 to 20 ⁇ m, more preferably from 1 to 9 ⁇ m, and even more preferably from 2 to 9 ⁇ m. If the particle size ( D50 ) of the filler is less than 0.014 ⁇ m, the filler will be small, making it difficult for a portion of the filler to be located on the surface of the adhesive layer, so that the adhesive property of the adhesive layer will not decrease sufficiently and the adhesive layer will not easily peel off from the protective layer. If the particle size (D 50 ) of the filler exceeds 20 ⁇ m, a part of the filler is likely to be located on the surface of the adhesive layer, the adhesive layer has too low adhesion, and is likely to fall off from the protective layer.
  • the filler may have insulating properties.
  • the filler is preferably at least one selected from the group consisting of silica, talc, mica and organic fillers, with silica being preferred among these.
  • silica being preferred among these.
  • these materials are low in cost, which allows for low manufacturing costs for the laminate.
  • the adhesive layer may further contain a conductive filler, and the adhesive layer may have electrical conductivity.
  • the adhesive layers of such laminates are useful for electrically connecting electronic components together.
  • the conductive filler is not particularly limited, but may be metal particles, carbon nanotubes, carbon fibers, metal fibers, or the like. Of these, metal particles are preferred.
  • the metal particles are not particularly limited, but may be silver powder, copper powder, nickel powder, solder powder, aluminum powder, silver-coated copper powder obtained by plating copper powder with silver, or particles of polymer microparticles or glass beads coated with metal. Among these, from the viewpoint of economy, copper powder or silver-coated copper powder, which is inexpensively available, is preferable.
  • the shape of the conductive filler is not particularly limited, but can be appropriately selected from spherical, flat, scale-like, dendritic, rod-like, fibrous, etc.
  • the adhesive layer preferably contains 1 to 100 parts by weight of the conductive filler, more preferably 5 to 70 parts by weight, and even more preferably 20 to 40 parts by weight, based on 100 parts by weight of the adhesive component. If the content of the conductive filler is less than 1 part by weight, the amount of the conductive filler that imparts electrical conductivity to the adhesive layer is reduced, resulting in a decrease in the electrical conductivity of the entire adhesive layer. If the content of the conductive filler exceeds 100 parts by weight, the proportion of the adhesive component decreases, so that the flexibility and adhesive strength of the adhesive layer decrease.
  • the particle size (D 50 ) of the conductive filler is preferably from 9 to 30 ⁇ m, and more preferably from 12 to 20 ⁇ m. If the particle size (D 50 ) of the conductive filler is less than 9 ⁇ m, the conductive filler is likely to be displaced, and the connection reliability is likely to decrease. If the particle size (D 50 ) of the conductive filler exceeds 30 ⁇ m, the adhesive layer becomes too thick.
  • the adhesive layer may have isotropic electrical conductivity or anisotropic electrical conductivity. Whether the adhesive layer has isotropic conductivity or anisotropic conductivity can be adjusted by adjusting the content and size of the conductive filler.
  • the adhesive layer may contain, as necessary, a curing accelerator, a tackifier, an antioxidant, a pigment, a dye, a plasticizer, an ultraviolet absorber, an antifoaming agent, a leveling agent, a filler, a flame retardant, a viscosity adjuster, an antiblocking agent, etc.
  • the laminate of the present invention may be used as a bonding film.
  • the adhesive layer can be easily peeled off from the protective layer, so that the laminate can be suitably used as a bonding film.
  • FIG. 2 is a cross-sectional view that illustrates an example of an electromagnetic wave shielding film according to a second embodiment of the present invention.
  • the electromagnetic wave shielding film 11 shown in FIG. 2 is characterized by comprising a laminate 10 according to the first embodiment of the present invention described above, and a shielding layer 40 formed on the surface of the adhesive layer 30 on the side of the laminate 10 that is not in contact with the protective layer 20.
  • the adhesive layer 30 can be easily peeled off from the protective layer 20. Therefore, the electromagnetic wave shielding film 11 is easy to handle. In addition, since the first main surface 21 of the protective layer 20 is not subjected to a release treatment, the manufacturing cost of the electromagnetic wave shielding film 11 is reduced.
  • the protective layer 20 is peeled off and the film 11 is attached to an adherend such as a printed wiring board so that the adhesive layer 30 comes into contact with the adherend. Since the electromagnetic wave shielding film 11 has the shielding layer 40, it can protect an adherend from electromagnetic waves.
  • the preferred configuration of the laminate 10 is the same as the preferred configuration of the laminate according to the first embodiment of the present invention described above, so a description thereof will be omitted here.
  • the material of the shielding layer 40 is not particularly limited as long as it has the function of shielding electromagnetic waves.
  • the shield layer 40 may be made of a metal layer, a conductive adhesive layer, or the like.
  • the metal layer is preferably made of gold, silver, copper, aluminum, nickel, tin, palladium, chromium, titanium, zinc, etc. Of these, copper is more preferable.
  • the metal layer may also be made of an alloy of these.
  • Such a metal layer may be formed by methods such as sputtering, electroless plating, or electrolytic plating, and may be made of rolled metal.
  • the thickness of the shield layer 40 is preferably 0.01 to 10 ⁇ m. If the thickness of the shielding layer is less than 0.01 ⁇ m, it is difficult to obtain a sufficient shielding effect. If the thickness of the shield layer exceeds 10 ⁇ m, the flexibility decreases.
  • an insulating protective layer may further be formed on the surface of the shielding layer opposite the adhesive layer. If an insulating protective layer is formed, the shield layer can be protected.
  • the insulating protective layer is not particularly limited, but is preferably composed of a thermoplastic resin composition, a thermosetting resin composition, an active energy ray curable composition, or the like.
  • thermoplastic resin composition is not particularly limited, but examples thereof include a styrene-based resin composition, a vinyl acetate-based resin composition, a polyester-based resin composition, a polyethylene-based resin composition, a polypropylene-based resin composition, an imide-based resin composition, and an acrylic-based resin composition.
  • thermosetting resin composition is not particularly limited, but may be at least one resin composition selected from the group consisting of an epoxy-based resin composition, a urethane-based resin composition, a urethane urea-based resin composition, a styrene-based resin composition, a phenol-based resin composition, a melamine-based resin composition, an acrylic-based resin composition, and an alkyd-based resin composition.
  • the active energy ray-curable composition is not particularly limited, but examples thereof include polymerizable compounds having at least two (meth)acryloyloxy groups in the molecule.
  • the thickness of the insulating protective layer is preferably 1 to 12 ⁇ m.
  • the insulating protective layer may contain, as necessary, a curing accelerator, a tackifier, an antioxidant, a pigment, a dye, a plasticizer, an ultraviolet absorber, an antifoaming agent, a leveling agent, a filler, a flame retardant, a viscosity adjuster, an antiblocking agent, etc.
  • the present disclosure (1) is a laminate comprising a protective layer having a first main surface that is not release-treated, and an adhesive layer that contains an adhesive component and a filler and is laminated so as to contact the first main surface, the bulk density of the filler being 7 to 23 mL/g, and the adhesive layer containing 2 to 75 parts by weight of the filler when the weight of the adhesive component contained in the adhesive layer is 100 parts by weight.
  • the present disclosure (2) is a laminate according to the present disclosure (1), in which the adhesive layer further contains a conductive filler, and the adhesive layer has electrical conductivity.
  • the present disclosure (3) is the laminate according to the present disclosure (1) or (2), in which the particle diameter (D 50 ) of the filler is 0.014 to 20 ⁇ m.
  • the present disclosure (4) is a laminate according to any one of the present disclosures (1) to (3), in which the filler has insulating properties.
  • the present disclosure (5) is a laminate according to any one of the present disclosures (1) to (4), in which the filler is at least one selected from the group consisting of silica, talc, mica, and organic fillers.
  • the present disclosure (6) is a laminate according to any one of the present disclosures (1) to (5) used as a bonding film.
  • the present disclosure (7) is an electromagnetic wave shielding film characterized by comprising a laminate according to any one of the present disclosures (1) to (5) and a shielding layer formed on the surface of the adhesive layer on the side of the laminate that is not in contact with the protective layer.
  • Example 1 First, a protective layer made of polypropylene resin and having a length x width x thickness of 300 mm x 200 mm x 40 ⁇ m was prepared. The protective layer was not subjected to a release treatment.
  • a polyester resin which is a thermoplastic resin
  • silica particles bulk density: 7.0 mL/g, particle size ( D50 ): 2.7 ⁇ m
  • nickel particles nickel particles (particle size ( D50 ): 10.6 ⁇ m) as a conductive filler were mixed to prepare a conductive adhesive composition.
  • a conductive adhesive composition was applied to the main surface of the protective layer to form an adhesive layer with a thickness of 20 ⁇ m.
  • Laminates according to Examples 2 to 9 and Comparative Examples 1 to 8 were produced in the same manner as in Example 1, except that the type and content of the filler were changed as shown in Table 1.
  • the electromagnetic wave shielding film was pressed using a press under the following conditions: temperature: 170°C, time: 30 minutes, and pressure: 2 to 3 MPa. After the electromagnetic wave shielding film returned to room temperature, the peel strength of the transfer film was measured using a peel strength tester (PFT50S, manufactured by Palmec Co., Ltd.). The measurement was performed at room temperature, with a tensile speed of 1000 mm/min and a peel angle of 170°. The measurement was performed five times to determine the maximum value.
  • PFT50S peel strength tester
  • Electromagnetic wave shielding film 20
  • Protective layer 21
  • First main surface 30
  • Adhesive layer 32
  • Filler 40 Shielding layer

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Laminated Bodies (AREA)

Abstract

Provided is a laminate having a sufficiently high peelability of an adhesive layer and low manufacturing cost. A laminate according to the present invention is characterized by comprising: a protective layer having a first main surface that is not subjected to release treatment; and an adhesive layer that contains an adhesive component and a filler and is laminated so as to be in contact with the first main surface, wherein the filler has a bulk density of 7-23 mL/g, and when the weight of the adhesive component included in the adhesive layer is 100 parts by weight, the adhesive layer contains 2-75 parts by weight of the filler.

Description

積層体及び電磁波シールドフィルムLaminate and electromagnetic wave shielding film
本発明は、積層体及び電磁波シールドフィルムに関する。 The present invention relates to a laminate and an electromagnetic wave shielding film.
フレキシブルプリント配線板は、小型化、高機能化が急速に進む携帯電話、ビデオカメラ、ノートパソコンなどの電子機器において、複雑な機構の中に回路を組み込むために多用されている。さらに、その優れた可撓性を生かして、プリンタヘッドのような可動部と制御部との接続にも利用されている。 Flexible printed circuit boards are widely used to incorporate circuits into the complex mechanisms of electronic devices such as mobile phones, video cameras, and laptops, which are rapidly becoming smaller and more functional. Furthermore, taking advantage of their excellent flexibility, they are also used to connect moving parts such as printer heads to control units.
このような電子機器では、部品同士を接着する接着剤層からなるボンディングフィルムが用いられている。
通常、ボンディングフィルムは、保護層(セパレータ)に接着剤層を積層し、積層体として製造される。保護層は、接着剤層を成型するための土台として用いられ、積層体が製造された後は、搬送時に接着剤層を保護する層として機能する。
In such electronic devices, a bonding film made of an adhesive layer is used to bond components together.
Usually, a bonding film is manufactured as a laminate by laminating an adhesive layer on a protective layer (separator). The protective layer is used as a base for molding the adhesive layer, and after the laminate is manufactured, it functions as a layer that protects the adhesive layer during transportation.
このような積層体は、最終的に、接着剤層が保護層から剥離されて使用される。
接着剤層を保護層から剥離する際、接着剤層と保護層との一部が密着し、接着剤層と保護層の重剥離化が発生し、正常に剥離できないことや、無理やり剥離すると接着剤層は破壊される可能性がある。
このような不具合を解消し、接着剤層の剥離性を向上させるため、保護層の接着剤層が積層される面に、離型処理が施されることがある。
Such a laminate is finally used after the adhesive layer is peeled off from the protective layer.
When peeling the adhesive layer from the protective layer, parts of the adhesive layer and the protective layer may adhere to each other, causing heavy peeling between the adhesive layer and the protective layer, making it impossible to peel them normally, and the adhesive layer may be destroyed if peeled off forcibly.
In order to eliminate such problems and improve the releasability of the adhesive layer, a release treatment is sometimes applied to the surface of the protective layer on which the adhesive layer is laminated.
保護層(基材)に離型処理が施された積層体の製造方法として、特許文献1には、離型処理された基材、活性エネルギー線硬化型粘接着剤層、及び離型処理された基材が、この順に形成されてなる活性エネルギー線硬化型粘接着フィルム又はシートの製造方法が開示されている。 As a method for producing a laminate in which a protective layer (substrate) has been subjected to a release treatment, Patent Document 1 discloses a method for producing an active energy ray-curable adhesive film or sheet in which a release-treated substrate, an active energy ray-curable adhesive layer, and a release-treated substrate are formed in this order.
特開2020-097660号公報JP 2020-097660 A
特許文献1に開示されたように、保護層(基材)に離型処理を施すと、剥離性は向上するものの、離型処理にコストがかかるという問題があった。 As disclosed in Patent Document 1, applying a release treatment to the protective layer (substrate) improves releasability, but there is a problem in that the release treatment is costly.
本発明は、上記問題点を鑑みてなされた発明であり、本発明の目的は、接着剤層の剥離性が充分に高く、製造コストが低い積層体を提供することである。 The present invention was made in consideration of the above problems, and the object of the present invention is to provide a laminate having sufficiently high peelability of the adhesive layer and low manufacturing costs.
本発明者は、接着剤層に所定パラメータを有する充填材を所定量含有させることで、接着剤層の接着性を適度に低下させることで、剥離性が向上することを見出し、本発明を完成させた。
すなわち、本発明の積層体は、離型処理されていない第1主面を有する保護層と、接着成分及び充填材を含み、かつ、上記第1主面に接触するように積層された接着剤層とを備え、上記充填材のかさ密度が、7~23mL/gであり、上記接着剤層に含まれる上記接着成分の重量を100重量部とすると、上記接着剤層は、上記充填材を2~75重量部含むことを特徴とする。
The inventors discovered that by adding a predetermined amount of a filler having predetermined parameters to the adhesive layer, the adhesiveness of the adhesive layer can be appropriately reduced, thereby improving the peelability, and thus completed the present invention.
That is, the laminate of the present invention comprises a protective layer having a first main surface that is not release-treated, and an adhesive layer containing an adhesive component and a filler and laminated so as to contact the first main surface, wherein the bulk density of the filler is 7 to 23 mL/g, and the adhesive layer contains 2 to 75 parts by weight of the filler, assuming that the weight of the adhesive component contained in the adhesive layer is 100 parts by weight.
本発明の積層体では、接着剤層が充填材を含む。接着剤層が充填材を含むと、接着剤層の強度が強くなり破損しにくくなる。
また、接着剤層の表面に充填材の一部が位置する。接着剤層の接着性は、接着剤層に含まれる接着成分に依存する。接着剤層の表面に充填材の一部が位置すると、接着剤層の表面を構成する接着成分の面積が小さくなる。そのため、接着剤層の接着性が適度に低くなり、接着剤層と、保護層とが剥離しやすくなる。
In the laminate of the present invention, the adhesive layer contains a filler, which increases the strength of the adhesive layer and makes it less susceptible to breakage.
In addition, a part of the filler is located on the surface of the adhesive layer. The adhesiveness of the adhesive layer depends on the adhesive component contained in the adhesive layer. When a part of the filler is located on the surface of the adhesive layer, the area of the adhesive component constituting the surface of the adhesive layer becomes small. Therefore, the adhesiveness of the adhesive layer becomes moderately low, and the adhesive layer and the protective layer become easily peeled off.
本発明の積層体は、充填材を含み、充填材のかさ密度が、7~23mL/gである。
充填材のかさ密度が上記範囲であると、充填材が適度な大きさとなり、充填材の一部が、接着剤層の表面に位置しやすくなる。
充填材のかさ密度が7mL/g未満であると、充填材の一部が接着剤層の表面に位置しにくくなり、接着剤層の接着性が充分に低下せず、接着剤層が保護層から剥がれにくくなる。
充填材のかさ密度が23mL/gを超えると、充填材の一部が接着剤層の表面に位置しやすくなり、接着剤層の接着性が低くなりすぎ、保護層から脱落しやすくなる。
The laminate of the present invention contains a filler, and the filler has a bulk density of 7 to 23 mL/g.
When the bulk density of the filler is within the above range, the filler has an appropriate size, and a part of the filler is likely to be located on the surface of the adhesive layer.
If the bulk density of the filler is less than 7 mL/g, it will be difficult for part of the filler to be located on the surface of the adhesive layer, the adhesiveness of the adhesive layer will not decrease sufficiently, and the adhesive layer will be difficult to peel off from the protective layer.
If the bulk density of the filler exceeds 23 mL/g, a portion of the filler is likely to be located on the surface of the adhesive layer, the adhesive layer will have too little adhesion, and will be prone to falling off from the protective layer.
なお、本明細書において、「充填材のかさ密度」は、以下の方法により測定された方法を意味する。
まず、5gの充填材を準備する。次に、圧密ストレスを与えないように準備した充填材をメスシリンダーに注入する。次に、メスシリンダーに注入した充填材層の上面を圧密せずに注意深くならし、疎充填体積を読み取る。当該疎充填体積を5gで除した値が、「充填材のかさ密度」である。
In this specification, the "bulk density of the filler" refers to a method measured by the following method.
First, 5 g of the filler is prepared. Next, the prepared filler is poured into a measuring cylinder without applying compaction stress. Next, the top surface of the filler layer poured into the measuring cylinder is carefully smoothed without compaction, and the loosely packed volume is read. The value obtained by dividing the loosely packed volume by 5 g is the "bulk density of the filler."
本発明の積層体は、上記接着剤層に含まれる上記接着成分の重量を100重量部とすると、上記接着剤層は、上記充填材を2~75重量部含む。
充填材の含有量が上記範囲であると、充填材が適度な含有量となり、充填材が、接着剤層の一部の表面に位置しやすくなる。
上記充填材の含有量が2重量部未満であると、充填材の一部が接着剤層の表面に位置しにくくなり、接着剤層の接着性が充分に低下せず、接着剤層が保護層から剥がれにくくなる。
上記充填材の含有量が75重量部を超えると、接着成分の割合が低くなり、接着剤層を形成しにくくなる。
In the laminate of the present invention, the adhesive layer contains 2 to 75 parts by weight of the filler, assuming that the weight of the adhesive component contained in the adhesive layer is 100 parts by weight.
When the content of the filler is within the above range, the content of the filler is appropriate, and the filler is likely to be located on a portion of the surface of the adhesive layer.
If the content of the filler is less than 2 parts by weight, a portion of the filler is unlikely to be located on the surface of the adhesive layer, the adhesiveness of the adhesive layer is not sufficiently reduced, and the adhesive layer is unlikely to peel off from the protective layer.
If the content of the filler exceeds 75 parts by weight, the proportion of the adhesive component decreases, making it difficult to form an adhesive layer.
本発明の積層体では、保護層の第1主面には離型処理がされていない。このような保護層の第1主面に、接着剤層が積層されていると、接着剤層が剥離しにくくなる。
しかし、本発明の積層体では、接着剤層が上記充填材を含むので、接着剤層の剥離性が充分に向上する。
また、保護層の第1主面に離型処理がされていないので、積層体の製造コストが低くなる。
In the laminate of the present invention, the first main surface of the protective layer is not subjected to a release treatment. If an adhesive layer is laminated on the first main surface of such a protective layer, the adhesive layer becomes difficult to peel off.
However, in the laminate of the present invention, since the adhesive layer contains the above-mentioned filler, the peelability of the adhesive layer is sufficiently improved.
Furthermore, since the first main surface of the protective layer is not subjected to a release treatment, the manufacturing cost of the laminate is reduced.
本発明の積層体では、上記接着剤層はさらに導電性フィラーを含み、上記接着剤層は導電性を有していてもよい。
このような積層体の接着剤層は、電子部品同士を電気的に接続するために有用である。
In the laminate of the present invention, the adhesive layer may further contain a conductive filler, and the adhesive layer may have electrical conductivity.
The adhesive layers of such laminates are useful for electrically connecting electronic components together.
本発明の積層体では、上記充填材の粒子径(D50)は、0.014~20μmであることが好ましい。
充填材の粒子径(D50)が、0.014μm未満であると、充填材が小さくなるので、接着剤層の一部が表面に位置しにくくなり、接着剤層の接着性が充分に低下せず、接着剤層が保護層から剥がれにくくなる。
充填材の粒子径(D50)が、20μmを超えると、充填材の一部が接着剤層の表面に位置しやすくなり、接着剤層の接着性が低くなりすぎるので、接着剤層が保護層から脱落しやすくなる。
なお、本明細書において、充填材の粒子径(D50)は、レーザ回折式粒子径分布測定装置により測定することができる。
また、後述する導電性フィラーの平均径(D50)の測定方法も同様である。
In the laminate of the present invention, the particle size (D 50 ) of the filler is preferably 0.014 to 20 μm.
If the particle size ( D50 ) of the filler is less than 0.014 μm, the filler will be too small, making it difficult for a part of the adhesive layer to be located on the surface, and the adhesiveness of the adhesive layer will not decrease sufficiently, making it difficult for the adhesive layer to peel off from the protective layer.
If the particle size (D 50 ) of the filler exceeds 20 μm, a part of the filler is likely to be located on the surface of the adhesive layer, and the adhesive layer will have too low adhesion, making it prone to falling off from the protective layer.
In this specification, the particle size (D 50 ) of the filler can be measured by a laser diffraction particle size distribution measuring device.
The average diameter (D 50 ) of the conductive filler, which will be described later, is measured in the same manner.
本発明の積層体では、上記充填材粒子は、絶縁性を有していてもよい。
また、上記充填材粒子は、シリカ、タルク、雲母及び有機フィラーからなる群から選択される少なくとも1種であることが好ましい。
充填材粒子がこれらの材料からなると、接着剤層の剥離性を高くする効果が好適に得られる。
さらに、これらの材料はコストが低い。そのため、積層体の製造コストを低くすることができる。
In the laminate of the present invention, the filler particles may have insulating properties.
The filler particles are preferably at least one type selected from the group consisting of silica, talc, mica, and organic fillers.
When the filler particles are made of these materials, the effect of improving the releasability of the adhesive layer can be suitably obtained.
Furthermore, these materials are low in cost, which allows for low manufacturing costs for the laminate.
本発明の積層体は、ボンディングフィルムとして用いてもよい。
本発明の積層体では、接着剤層が保護層から剥離しやすいのでボンディングフィルムとして好適に使用することができる。
The laminate of the present invention may be used as a bonding film.
In the laminate of the present invention, the adhesive layer can be easily peeled off from the protective layer, so that the laminate can be suitably used as a bonding film.
本発明の電磁波シールドフィルムでは、上記本発明の積層体と、上記積層体の保護層と接していない側の接着剤層の表面に形成されているシールド層とを備えることを特徴とする。 The electromagnetic wave shielding film of the present invention is characterized by comprising the laminate of the present invention and a shielding layer formed on the surface of the adhesive layer on the side of the laminate that is not in contact with the protective layer.
本発明の電磁波シールドフィルムは、上記本発明の積層体を備えるため、保護層から接着剤層を剥離しやすい。そのため、本発明の電磁波シールドフィルムは扱いやすい。
また、保護層の第1主面に離型処理がされていないので、電磁波シールドフィルムの製造コストが低くなる。
Since the electromagnetic wave shielding film of the present invention includes the laminate of the present invention, the adhesive layer can be easily peeled off from the protective layer, and therefore the electromagnetic wave shielding film of the present invention is easy to handle.
In addition, since the first main surface of the protective layer is not subjected to a release treatment, the production cost of the electromagnetic wave shielding film is reduced.
本発明によれば、接着剤層の剥離性が充分に高く、製造コストが低い積層体を提供することができる。 The present invention makes it possible to provide a laminate in which the adhesive layer has sufficiently high peelability and low manufacturing costs.
図1は、本発明の第1実施形態に係る積層体の一例を模式的に示す断面図である。FIG. 1 is a cross-sectional view that illustrates an example of a laminate according to a first embodiment of the present invention. 図2は、本発明の第2実施形態に係る電磁波シールドフィルムの一例を模式的に示す断面図である。FIG. 2 is a cross-sectional view that illustrates an example of an electromagnetic wave shielding film according to a second embodiment of the present invention.
以下、本発明の積層体及び電磁波シールドフィルムについて具体的に説明する。しかしながら、本発明は、以下の実施形態に限定されるものではなく、本発明の要旨を変更しない範囲において適宜変更して適用することができる。 The laminate and electromagnetic shielding film of the present invention are specifically described below. However, the present invention is not limited to the following embodiments, and can be modified as appropriate within the scope of the present invention.
(第1実施形態)
まず、本発明の第1実施形態に係る積層体について図面を用いて説明する。
図1は、本発明の第1実施形態に係る積層体の一例を模式的に示す断面図である。
図1に示すように、積層体10は、離型処理されていない第1主面21を有する保護層20と、接着成分31及び充填材32を含み、かつ、第1主面21に接触するように積層された接着剤層30とを備える。
後述するように充填材32は、所定のかさ密度を有し、かつ、所定量が接着剤層30に含まれる。
First Embodiment
First, a laminate according to a first embodiment of the present invention will be described with reference to the drawings.
FIG. 1 is a cross-sectional view that illustrates an example of a laminate according to a first embodiment of the present invention.
As shown in FIG. 1, the laminate 10 comprises a protective layer 20 having a first main surface 21 that has not been release treated, and an adhesive layer 30 that includes an adhesive component 31 and a filler 32 and is laminated so as to contact the first main surface 21.
As described below, the filler 32 has a predetermined bulk density and is contained in the adhesive layer 30 in a predetermined amount.
接着剤層30が充填材32を含むと、接着剤層30の強度が強くなり破損しにくくなる。 When the adhesive layer 30 contains the filler 32, the strength of the adhesive layer 30 increases and it becomes less susceptible to breakage.
また、図1に示すように、接着剤層30では、接着剤層30の表面に、充填材32の一部が位置する。
ここで、接着剤層30の接着性は、接着剤層30に含まれる接着成分31に依存する。接着剤層30の表面に充填材32の一部が位置すると、接着剤層30の表面を構成する接着成分31の面積が小さくなる。そのため、接着剤層30の接着性が適度に低くなり、接着剤層30と、保護層20とが剥離しやすくなる。
As shown in FIG. 1 , in the adhesive layer 30 , a part of the filler 32 is located on the surface of the adhesive layer 30 .
Here, the adhesiveness of the adhesive layer 30 depends on the adhesive component 31 contained in the adhesive layer 30. When a part of the filler 32 is located on the surface of the adhesive layer 30, the area of the adhesive component 31 constituting the surface of the adhesive layer 30 becomes small. Therefore, the adhesiveness of the adhesive layer 30 becomes appropriately low, and the adhesive layer 30 and the protective layer 20 become easily peeled off from each other.
積層体10では、充填材32のかさ密度は、7~23mL/gである。なお、充填材32のかさ密度は、7.4~22mL/gであることが好ましく、12~22mL/gであることがより好ましい。
充填材32のかさ密度が上記範囲であると、充填材32が適度な大きさとなり、充填材32の一部が、接着剤層30の表面に位置しやすくなる。
充填材のかさ密度が7mL/g未満であると、充填材の一部が接着剤層の表面に位置しにくくなり、接着剤層の接着性が充分に低下せず、接着剤層が保護層から剥がれにくくなる。
充填材のかさ密度が23mL/gを超えると、充填材の一部が接着剤層の表面に位置しやすくなり、接着剤層の接着性が低くなりすぎ、保護層から脱落しやすくなる。
In the laminate 10, the bulk density of the filler 32 is 7 to 23 mL/g. The bulk density of the filler 32 is preferably 7.4 to 22 mL/g, and more preferably 12 to 22 mL/g.
When the bulk density of the filler 32 is within the above range, the filler 32 has an appropriate size, and a part of the filler 32 is likely to be located on the surface of the adhesive layer 30 .
If the bulk density of the filler is less than 7 mL/g, it will be difficult for part of the filler to be located on the surface of the adhesive layer, the adhesiveness of the adhesive layer will not decrease sufficiently, and the adhesive layer will be difficult to peel off from the protective layer.
If the bulk density of the filler exceeds 23 mL/g, a portion of the filler is likely to be located on the surface of the adhesive layer, the adhesive layer will have too little adhesion, and will be prone to falling off from the protective layer.
積層体10では、接着剤層30に含まれる接着成分31の重量を100重量部とすると、接着剤層30は、充填材32を2~75重量部含む。なお、当該充填材32の含有量は、5~50重量部であることが好ましく、10~50重量部であることがより好ましい。
充填材32の含有量が上記範囲であると、充填材32が適度な含有量となり、充填材32の一部が、接着剤層30の表面に位置しやすくなる。
上記充填材の含有量が2重量部未満であると、充填材の一部が接着剤層の表面に位置しにくくなり、接着剤層の接着性が充分に低下せず、接着剤層が保護層から剥がれにくくなる。
上記充填材の含有量が75重量部を超えると、接着成分の割合が低くなり、接着剤層を形成しにくくなる。
In the laminate 10, when the weight of the adhesive component 31 contained in the adhesive layer 30 is taken as 100 parts by weight, the adhesive layer 30 contains 2 to 75 parts by weight of the filler 32. The content of the filler 32 is preferably 5 to 50 parts by weight, and more preferably 10 to 50 parts by weight.
When the content of the filler 32 is within the above range, the content of the filler 32 is appropriate, and a part of the filler 32 is likely to be located on the surface of the adhesive layer 30 .
If the content of the filler is less than 2 parts by weight, a portion of the filler is unlikely to be located on the surface of the adhesive layer, the adhesiveness of the adhesive layer is not sufficiently reduced, and the adhesive layer is unlikely to peel off from the protective layer.
If the content of the filler exceeds 75 parts by weight, the proportion of the adhesive component decreases, making it difficult to form an adhesive layer.
積層体10では、保護層20の第1主面21には離型処理がされていない。このような保護層20の第1主面21に、接着剤層30が積層されていると、接着剤層30が剥離しにくくなる。
しかし、積層体10では、接着剤層30が充填材32を含むので、接着剤層30の剥離性が充分に向上する。
In the laminate 10, the first main surface 21 of the protective layer 20 is not subjected to a release treatment. When the adhesive layer 30 is laminated on the first main surface 21 of such a protective layer 20, the adhesive layer 30 becomes difficult to peel off.
However, in the laminate 10, since the adhesive layer 30 contains the filler 32, the peelability of the adhesive layer 30 is sufficiently improved.
以下、本発明の積層体の各構成について詳述する。 The components of the laminate of the present invention are described in detail below.
(保護層)
本発明の積層体では、保護層を構成する材料としては、接着剤層を形成する際の土台となり、接着剤層を保護できれば、その材料は特に限定されないが、例えば、スチレン系樹脂組成物、酢酸ビニル系樹脂組成物、ポリエステル系樹脂組成物、ポリエチレン系樹脂組成物、ポリプロピレン系樹脂組成物、イミド系樹脂組成物、アミド系樹脂組成物、アクリル系樹脂組成物等の熱可塑性樹脂組成物や、フェノール系樹脂組成物、エポキシ系樹脂組成物、ウレタン系樹脂組成物、メラミン系樹脂組成物、アルキッド系樹脂組成物等等の樹脂を用いることができる。
(Protective Layer)
In the laminate of the present invention, the material constituting the protective layer is not particularly limited as long as it serves as a base when the adhesive layer is formed and can protect the adhesive layer. For example, thermoplastic resin compositions such as a styrene-based resin composition, a vinyl acetate-based resin composition, a polyester-based resin composition, a polyethylene-based resin composition, a polypropylene-based resin composition, an imide-based resin composition, an amide-based resin composition, and an acrylic-based resin composition, as well as resins such as a phenol-based resin composition, an epoxy-based resin composition, a urethane-based resin composition, a melamine-based resin composition, and an alkyd-based resin composition can be used.
保護層の厚みは、特に限定されないが、5~60μmであることが好ましく、10~50μmであることがより好ましい。
保護層の厚みが上記範囲であると、扱いやすくなる。
保護層の厚みが5μm未満であると、保護層の強度が弱くなり、接着剤層を保護しにくくなる。
保護層の厚みが60μmを超えると、保護層が厚くなりすぎ、扱いにくくなる。
The thickness of the protective layer is not particularly limited, but is preferably from 5 to 60 μm, and more preferably from 10 to 50 μm.
When the thickness of the protective layer is within the above range, the protective layer becomes easy to handle.
If the thickness of the protective layer is less than 5 μm, the strength of the protective layer will be weak, making it difficult to protect the adhesive layer.
If the thickness of the protective layer exceeds 60 μm, the protective layer becomes too thick and difficult to handle.
本発明の積層体において、保護層は、さらにカーボンブラック、シリカ、有機フィラー等の添加物を含んでいてもよい。 In the laminate of the present invention, the protective layer may further contain additives such as carbon black, silica, and organic fillers.
(接着剤層)
本発明の積層体では、接着剤層の厚みは、5~40μmであることが好ましく、8~30μmであることがより好ましい。
接着剤層の厚みが5μm未満であると、接着剤層の強度が低くなり、保護層から接着剤層を剥離する際に、接着剤層が破損しやすくなる。
接着剤層の厚みが40μmを超えると、接着剤層が厚くなりすぎ扱いにくくなる。また、接着剤層の柔軟性が低下する。
(Adhesive Layer)
In the laminate of the present invention, the thickness of the adhesive layer is preferably from 5 to 40 μm, and more preferably from 8 to 30 μm.
If the thickness of the adhesive layer is less than 5 μm, the strength of the adhesive layer will be low and the adhesive layer will be easily damaged when peeled off from the protective layer.
If the thickness of the adhesive layer exceeds 40 μm, the adhesive layer becomes too thick and difficult to handle, and the flexibility of the adhesive layer decreases.
本発明の積層体では、接着剤層の保護層と接触する面の表面粗さ(Ra)は、0.62~1.95μmであることが好ましく、0.7~1.7μmであることがより好ましい。
接着剤層の保護層と接触する面の表面粗さ(Ra)が上記範囲であると、保護層と、接着剤層との接着性が適度な程度となり、保護層と、接着剤層とが剥離しやすくなる。
なお、接着剤層の保護層と接触する面の表面粗さ(Ra)は、積層体から保護層を剥離して、接着剤層の保護層と接触する面を露出することにより測定することができる。
また、接着剤層の保護層と接触する面の表面粗さ(Ra)は、コンフォーカル顕微鏡(Lasertec社製、OPTELICS HYBRID)を用い、対物レンズ50倍で測定した値を意味する。
In the laminate of the present invention, the surface roughness (Ra) of the surface of the adhesive layer which comes into contact with the protective layer is preferably 0.62 to 1.95 μm, and more preferably 0.7 to 1.7 μm.
When the surface roughness (Ra) of the surface of the adhesive layer that comes into contact with the protective layer is within the above range, the adhesion between the protective layer and the adhesive layer is at an appropriate level, and the protective layer and the adhesive layer are easily peeled off from each other.
The surface roughness (Ra) of the surface of the adhesive layer in contact with the protective layer can be measured by peeling the protective layer from the laminate and exposing the surface of the adhesive layer in contact with the protective layer.
The surface roughness (Ra) of the surface of the adhesive layer in contact with the protective layer refers to a value measured using a confocal microscope (OPTELICS HYBRID, manufactured by Lasertec) with an objective lens of 50x.
本発明の積層体では、接着剤層に含まれる接着成分としては、スチレン系樹脂組成物、酢酸ビニル系樹脂組成物、ポリエステル系樹脂組成物、ポリエチレン系樹脂組成物、ポリプロピレン系樹脂組成物、イミド系樹脂組成物、アミド系樹脂組成物、アクリル系樹脂組成物等の熱可塑性樹脂組成物や、フェノール系樹脂組成物、エポキシ系樹脂組成物、ウレタン系樹脂組成物、メラミン系樹脂組成物、アルキッド系樹脂組成物等の熱硬化性樹脂組成物等が挙げられる。 In the laminate of the present invention, examples of adhesive components contained in the adhesive layer include thermoplastic resin compositions such as styrene-based resin compositions, vinyl acetate-based resin compositions, polyester-based resin compositions, polyethylene-based resin compositions, polypropylene-based resin compositions, imide-based resin compositions, amide-based resin compositions, and acrylic-based resin compositions, and thermosetting resin compositions such as phenol-based resin compositions, epoxy-based resin compositions, urethane-based resin compositions, melamine-based resin compositions, and alkyd-based resin compositions.
詳しくは後述するが、本発明の積層体では、接着剤層が導電性フィラーを含み、接着剤層が導電性を有していてもよい。
この場合、接着成分の周波数1GHz、23℃における、比誘電率は1~5であることが好ましく、2~4であることがより好ましい。
また、接着成分の周波数1GHz、23℃における、誘電正接は0.0001~0.03であることが好ましく、0.001~0.002であることがより好ましい。
このような範囲であると、本発明の積層体を、電子部品同士を電気的に接続するボンディングフィルムとして用いた場合に、伝送特性を向上させることができる。
As will be described in detail later, in the laminate of the present invention, the adhesive layer may contain a conductive filler and may have electrical conductivity.
In this case, the adhesive component preferably has a relative dielectric constant of 1-5, more preferably 2-4, at a frequency of 1 GHz and 23°C.
The adhesive component preferably has a dielectric loss tangent at a frequency of 1 GHz and at 23° C. of 0.0001 to 0.03, and more preferably 0.001 to 0.002.
Within such a range, when the laminate of the present invention is used as a bonding film for electrically connecting electronic components to each other, the transmission characteristics can be improved.
本発明の積層体では、接着剤層に含まれる充填材の形状は、特に限定されないが、球状、扁平状、リン片状、デンドライト状、棒状、繊維状等から適宜選択することができる。 In the laminate of the present invention, the shape of the filler contained in the adhesive layer is not particularly limited, but can be appropriately selected from spherical, flat, scale-like, dendritic, rod-like, fibrous, etc.
本発明の積層体では、充填材の粒子径(D50)は、0.014~20μmであることが好ましく、1~9μmであることがより好ましく、2~9μmであることがさらに好ましい。
充填材の粒子径(D50)が、0.014μm未満であると、充填材が小さくなるので、充填材の一部が接着剤層の表面に位置しにくくなり、接着剤層の接着性が充分に低下せず、接着剤層が保護層から剥がれにくくなる。
充填材の粒子径(D50)が、20μmを超えると、充填材の一部が接着剤層の表面に位置しやすくなり、接着剤層の接着性が低くなりすぎ、保護層から脱落しやすくなる。
In the laminate of the present invention, the particle size (D 50 ) of the filler is preferably from 0.014 to 20 μm, more preferably from 1 to 9 μm, and even more preferably from 2 to 9 μm.
If the particle size ( D50 ) of the filler is less than 0.014 μm, the filler will be small, making it difficult for a portion of the filler to be located on the surface of the adhesive layer, so that the adhesive property of the adhesive layer will not decrease sufficiently and the adhesive layer will not easily peel off from the protective layer.
If the particle size (D 50 ) of the filler exceeds 20 μm, a part of the filler is likely to be located on the surface of the adhesive layer, the adhesive layer has too low adhesion, and is likely to fall off from the protective layer.
本発明の積層体では、充填材は、絶縁性を有していてもよい。
また、充填材は、シリカ、タルク、雲母及び有機フィラーからなる群から選択される少なくとも1種であることが好ましい。これらの中では、シリカが好ましい。
充填材がこれらの材料からなると、接着剤層の剥離性を高くする効果が好適に得られる。
さらに、これらの材料はコストが低い。そのため、積層体の製造コストを低くすることができる。
In the laminate of the present invention, the filler may have insulating properties.
The filler is preferably at least one selected from the group consisting of silica, talc, mica and organic fillers, with silica being preferred among these.
When the filler is made of these materials, the effect of improving the releasability of the adhesive layer can be suitably obtained.
Furthermore, these materials are low in cost, which allows for low manufacturing costs for the laminate.
本発明の積層体では、接着剤層はさらに導電性フィラーを含み、上記接着剤層は導電性を有していてもよい。
このような積層体の接着剤層は、電子部品同士を電気的に接続するために有用である。
In the laminate of the present invention, the adhesive layer may further contain a conductive filler, and the adhesive layer may have electrical conductivity.
The adhesive layers of such laminates are useful for electrically connecting electronic components together.
導電性フィラーとしては、特に限定されないが、金属粒子、カーボンナノチューブ、炭素繊維、金属繊維等であってもよい。
これらの中では、金属粒子が好ましい。
また、金属粒子としては、特に限定されないが、銀粉、銅粉、ニッケル粉、ハンダ粉、アルミニウム粉、銅粉に銀めっきを施した銀コート銅粉、高分子微粒子やガラスビーズ等を金属で被覆した粒子等であってもよい。
これらの中では、経済性の観点から、安価に入手できる銅粉又は銀コート銅粉であることが好ましい。
The conductive filler is not particularly limited, but may be metal particles, carbon nanotubes, carbon fibers, metal fibers, or the like.
Of these, metal particles are preferred.
The metal particles are not particularly limited, but may be silver powder, copper powder, nickel powder, solder powder, aluminum powder, silver-coated copper powder obtained by plating copper powder with silver, or particles of polymer microparticles or glass beads coated with metal.
Among these, from the viewpoint of economy, copper powder or silver-coated copper powder, which is inexpensively available, is preferable.
導電性フィラーの形状は、特に限定されないが、球状、扁平状、リン片状、デンドライト状、棒状、繊維状等から適宜選択することができる。 The shape of the conductive filler is not particularly limited, but can be appropriately selected from spherical, flat, scale-like, dendritic, rod-like, fibrous, etc.
接着剤層が導電性フィラーを含む場合、接着成分の重量を100重量部とすると、接着剤層は、導電性フィラーを1~100重量部含むことが好ましく、5~70重量部含むことがより好ましく、20~40重量部含むことがさらに好ましい。
導電性フィラーの含有量が1重量部未満であると、接着剤層に導電性を付与する導電性フィラーの量が少なくなるので、接着剤層全体の導電性が低下する。
導電性フィラーの含有量が100重量部を超えると、接着成分の割合が少なくなるので、接着剤層の柔軟性及び密着強度が低下する。
When the adhesive layer contains a conductive filler, the adhesive layer preferably contains 1 to 100 parts by weight of the conductive filler, more preferably 5 to 70 parts by weight, and even more preferably 20 to 40 parts by weight, based on 100 parts by weight of the adhesive component.
If the content of the conductive filler is less than 1 part by weight, the amount of the conductive filler that imparts electrical conductivity to the adhesive layer is reduced, resulting in a decrease in the electrical conductivity of the entire adhesive layer.
If the content of the conductive filler exceeds 100 parts by weight, the proportion of the adhesive component decreases, so that the flexibility and adhesive strength of the adhesive layer decrease.
導電性フィラーの粒子径(D50)は、9~30μmであることが好ましく、12~20μmであることがより好ましい。
導電性フィラーの粒子径(D50)が9μm未満であると、導電性フィラーがずれやすくなり、接続信頼性が低下しやすくなる。
導電性フィラーの粒子径(D50)が30μmを超えると、接着剤層が厚くなりすぎる。
The particle size (D 50 ) of the conductive filler is preferably from 9 to 30 μm, and more preferably from 12 to 20 μm.
If the particle size (D 50 ) of the conductive filler is less than 9 μm, the conductive filler is likely to be displaced, and the connection reliability is likely to decrease.
If the particle size (D 50 ) of the conductive filler exceeds 30 μm, the adhesive layer becomes too thick.
接着剤層が導電性フィラーを含み、導電性を有する場合、接着剤層は、等方導電性を有していてもよく、異方導電性を有していてもよい。
接着剤層が等方導電性を有するか、異方導電性を有するかは、導電性フィラーの含有量及び大きさで調整することができる。
When the adhesive layer contains a conductive filler and has electrical conductivity, the adhesive layer may have isotropic electrical conductivity or anisotropic electrical conductivity.
Whether the adhesive layer has isotropic conductivity or anisotropic conductivity can be adjusted by adjusting the content and size of the conductive filler.
接着剤層は、必要に応じて硬化促進剤、粘着性付与剤、酸化防止剤、顔料、染料、可塑剤、紫外線吸収剤、消泡剤、レベリング剤、充填材、難燃剤、粘度調節剤、ブロッキング防止剤等を含んでいてもよい。 The adhesive layer may contain, as necessary, a curing accelerator, a tackifier, an antioxidant, a pigment, a dye, a plasticizer, an ultraviolet absorber, an antifoaming agent, a leveling agent, a filler, a flame retardant, a viscosity adjuster, an antiblocking agent, etc.
本発明の積層体は、ボンディングフィルムとして用いてもよい。
本発明の積層体では、接着剤層が保護層から剥離しやすいのでボンディングフィルムとして好適に使用することができる。
The laminate of the present invention may be used as a bonding film.
In the laminate of the present invention, the adhesive layer can be easily peeled off from the protective layer, so that the laminate can be suitably used as a bonding film.
(第2実施形態)
次に、本発明の第2実施形態に係る電磁波シールドフィルムについて図面を用いて説明する。
図2は、本発明の第2実施形態に係る電磁波シールドフィルムの一例を模式的に示す断面図である。
Second Embodiment
Next, an electromagnetic wave shielding film according to a second embodiment of the present invention will be described with reference to the drawings.
FIG. 2 is a cross-sectional view that illustrates an example of an electromagnetic wave shielding film according to a second embodiment of the present invention.
図2に示す電磁波シールドフィルム11は、上記本発明の第1実施形態に係る積層体10と、積層体10の保護層20と接していない側の接着剤層30の表面に形成されているシールド層40とを備えることを特徴とする。 The electromagnetic wave shielding film 11 shown in FIG. 2 is characterized by comprising a laminate 10 according to the first embodiment of the present invention described above, and a shielding layer 40 formed on the surface of the adhesive layer 30 on the side of the laminate 10 that is not in contact with the protective layer 20.
電磁波シールドフィルム11は、積層体10を備えるため、保護層20から接着剤層30を剥離しやすい。そのため、電磁波シールドフィルム11は扱いやすい。
また、保護層20の第1主面21に離型処理がされていないので、電磁波シールドフィルム11の製造コストが低くなる。
Since the electromagnetic wave shielding film 11 includes the laminate 10, the adhesive layer 30 can be easily peeled off from the protective layer 20. Therefore, the electromagnetic wave shielding film 11 is easy to handle.
In addition, since the first main surface 21 of the protective layer 20 is not subjected to a release treatment, the manufacturing cost of the electromagnetic wave shielding film 11 is reduced.
また、電磁波シールドフィルム11は、使用時に保護層20が剥離され、プリント配線板等の被着体に接着剤層30が接触するように貼付される。
電磁波シールドフィルム11はシールド層40を有するので、電磁波から被着体を保護することができる。
When the electromagnetic wave shielding film 11 is used, the protective layer 20 is peeled off and the film 11 is attached to an adherend such as a printed wiring board so that the adhesive layer 30 comes into contact with the adherend.
Since the electromagnetic wave shielding film 11 has the shielding layer 40, it can protect an adherend from electromagnetic waves.
電磁波シールドフィルム11において、積層体10の好ましい構成等は、上記本発明の第1実施形態に係る積層体の好ましい構成等と同じであるので、ここでの説明は省略する。 In the electromagnetic wave shielding film 11, the preferred configuration of the laminate 10 is the same as the preferred configuration of the laminate according to the first embodiment of the present invention described above, so a description thereof will be omitted here.
電磁波シールドフィルム11において、シールド層40は、電磁波を遮蔽する機能を有していれば、その材料は特に限定されない。
例えば、シールド層40は、金属層や、導電性接着剤層等からなっていてもよい。
In the electromagnetic wave shielding film 11, the material of the shielding layer 40 is not particularly limited as long as it has the function of shielding electromagnetic waves.
For example, the shield layer 40 may be made of a metal layer, a conductive adhesive layer, or the like.
シールド層40が金属層からなる場合、金属層は、金、銀、銅、アルミニウム、ニッケル、スズ、パラジウム、クロム、チタン、亜鉛等からなることが好ましい。これらの中では、銅がより好ましい。
また、金属層は、これらの合金からなっていてもよい。
When the shield layer 40 is made of a metal layer, the metal layer is preferably made of gold, silver, copper, aluminum, nickel, tin, palladium, chromium, titanium, zinc, etc. Of these, copper is more preferable.
The metal layer may also be made of an alloy of these.
このような金属層は、スパッタリング、無電解めっき、電解めっき等の方法で形成されていてもよく、圧延金属からなっていてもよい。 Such a metal layer may be formed by methods such as sputtering, electroless plating, or electrolytic plating, and may be made of rolled metal.
シールド層40の厚さは、0.01~10μmであることが好ましい。
シールド層の厚さが0.01μm未満では、充分なシールド効果が得られにくい。
シールド層の厚さが10μmを超えると屈曲性が低くなる。
The thickness of the shield layer 40 is preferably 0.01 to 10 μm.
If the thickness of the shielding layer is less than 0.01 μm, it is difficult to obtain a sufficient shielding effect.
If the thickness of the shield layer exceeds 10 μm, the flexibility decreases.
本発明の電磁波シールドフィルムでは、シールド層における接着剤層と反対側の表面に、さらに、絶縁保護層が形成されていてもよい。
絶縁保護層が形成されていると、シールド層を保護することができる。
In the electromagnetic wave shielding film of the present invention, an insulating protective layer may further be formed on the surface of the shielding layer opposite the adhesive layer.
If an insulating protective layer is formed, the shield layer can be protected.
絶縁保護層は、特に限定されないが、熱可塑性樹脂組成物、熱硬化性樹脂組成物、活性エネルギー線硬化性組成物等から構成されていることが好ましい。 The insulating protective layer is not particularly limited, but is preferably composed of a thermoplastic resin composition, a thermosetting resin composition, an active energy ray curable composition, or the like.
上記熱可塑性樹脂組成物としては、特に限定されないが、スチレン系樹脂組成物、酢酸ビニル系樹脂組成物、ポリエステル系樹脂組成物、ポリエチレン系樹脂組成物、ポリプロピレン系樹脂組成物、イミド系樹脂組成物、アクリル系樹脂組成物等が挙げられる。 The above-mentioned thermoplastic resin composition is not particularly limited, but examples thereof include a styrene-based resin composition, a vinyl acetate-based resin composition, a polyester-based resin composition, a polyethylene-based resin composition, a polypropylene-based resin composition, an imide-based resin composition, and an acrylic-based resin composition.
上記熱硬化性樹脂組成物としては、特に限定されないが、エポキシ系樹脂組成物、ウレタン系樹脂組成物、ウレタンウレア系樹脂組成物、スチレン系樹脂組成物、フェノール系樹脂組成物、メラミン系樹脂組成物、アクリル系樹脂組成物及びアルキッド系樹脂組成物からなる群から選択される少なくとも1種の樹脂組成物が挙げられる。 The above-mentioned thermosetting resin composition is not particularly limited, but may be at least one resin composition selected from the group consisting of an epoxy-based resin composition, a urethane-based resin composition, a urethane urea-based resin composition, a styrene-based resin composition, a phenol-based resin composition, a melamine-based resin composition, an acrylic-based resin composition, and an alkyd-based resin composition.
上記活性エネルギー線硬化性組成物としては、特に限定されないが、例えば、分子中に少なくとも2個の(メタ)アクリロイルオキシ基を有する重合性化合物等が挙げられる。 The active energy ray-curable composition is not particularly limited, but examples thereof include polymerizable compounds having at least two (meth)acryloyloxy groups in the molecule.
絶縁保護層の厚さは、1~12μmであることが好ましい。 The thickness of the insulating protective layer is preferably 1 to 12 μm.
絶縁保護層には、必要に応じて、硬化促進剤、粘着性付与剤、酸化防止剤、顔料、染料、可塑剤、紫外線吸収剤、消泡剤、レベリング剤、充填材、難燃剤、粘度調節剤、ブロッキング防止剤等が含まれていてもよい。 The insulating protective layer may contain, as necessary, a curing accelerator, a tackifier, an antioxidant, a pigment, a dye, a plasticizer, an ultraviolet absorber, an antifoaming agent, a leveling agent, a filler, a flame retardant, a viscosity adjuster, an antiblocking agent, etc.
本明細書には以下の事項が記載されている。 This specification includes the following:
本開示(1)は、離型処理されていない第1主面を有する保護層と、接着成分及び充填材を含み、かつ、上記第1主面に接触するように積層された接着剤層とを備え、上記充填材のかさ密度が、7~23mL/gであり、上記接着剤層に含まれる上記接着成分の重量を100重量部とすると、上記接着剤層は、上記充填材を2~75重量部含むことを特徴とする積層体である。 The present disclosure (1) is a laminate comprising a protective layer having a first main surface that is not release-treated, and an adhesive layer that contains an adhesive component and a filler and is laminated so as to contact the first main surface, the bulk density of the filler being 7 to 23 mL/g, and the adhesive layer containing 2 to 75 parts by weight of the filler when the weight of the adhesive component contained in the adhesive layer is 100 parts by weight.
本開示(2)は、上記接着剤層はさらに導電性フィラーを含み、上記接着剤層は導電性を有する本開示(1)に記載の積層体である。 The present disclosure (2) is a laminate according to the present disclosure (1), in which the adhesive layer further contains a conductive filler, and the adhesive layer has electrical conductivity.
本開示(3)は、上記充填材の粒子径(D50)は、0.014~20μmである本開示(1)又は(2)に記載の積層体である。 The present disclosure (3) is the laminate according to the present disclosure (1) or (2), in which the particle diameter (D 50 ) of the filler is 0.014 to 20 μm.
本開示(4)は、上記充填材は、絶縁性を有する本開示(1)~(3)のいずれかに記載の積層体である。 The present disclosure (4) is a laminate according to any one of the present disclosures (1) to (3), in which the filler has insulating properties.
本開示(5)は、上記充填材は、シリカ、タルク、雲母及び有機フィラーからなる群から選択される少なくとも1種である本開示(1)~(4)のいずれかに記載の積層体である。 The present disclosure (5) is a laminate according to any one of the present disclosures (1) to (4), in which the filler is at least one selected from the group consisting of silica, talc, mica, and organic fillers.
本開示(6)は、ボンディングフィルムとして用いられる本開示(1)~(5)のいずれかに記載の積層体である。 The present disclosure (6) is a laminate according to any one of the present disclosures (1) to (5) used as a bonding film.
本開示(7)は、本開示(1)~(5)のいずれかに記載の積層体と、上記積層体の保護層と接していない側の接着剤層の表面に形成されているシールド層とを備えることを特徴とする電磁波シールドフィルムである。 The present disclosure (7) is an electromagnetic wave shielding film characterized by comprising a laminate according to any one of the present disclosures (1) to (5) and a shielding layer formed on the surface of the adhesive layer on the side of the laminate that is not in contact with the protective layer.
以下に本発明をより具体的に説明する実施例を示すが、本発明はこれらの実施例に限定されるものではない。 The following examples are provided to more specifically explain the present invention, but the present invention is not limited to these examples.
(実施例1)
まず、長さ×幅×厚さ=300mm×200mm×40μmのポリプロピレン樹脂からなる保護層を準備した。
なお、保護層には離型処理を施さなかった。
Example 1
First, a protective layer made of polypropylene resin and having a length x width x thickness of 300 mm x 200 mm x 40 μm was prepared.
The protective layer was not subjected to a release treatment.
次に、接着成分として熱可塑性樹脂であるポリエステル樹脂を100重量部と、充填材として、シリカ粒子(かさ密度:7.0mL/g、粒子径(D50):2.7μm)を10重量部と、導電性フィラーとしてニッケル粒子(粒子径(D50):10.6μm)とを混合し、導電性接着剤組成物を作製した。 Next, 100 parts by weight of a polyester resin, which is a thermoplastic resin, as an adhesive component, 10 parts by weight of silica particles (bulk density: 7.0 mL/g, particle size ( D50 ): 2.7 μm) as a filler, and nickel particles (particle size ( D50 ): 10.6 μm) as a conductive filler were mixed to prepare a conductive adhesive composition.
次に、保護層の主面に導電性接着剤組成物を塗工し、厚さが20μmの接着剤層を形成した。 Then, a conductive adhesive composition was applied to the main surface of the protective layer to form an adhesive layer with a thickness of 20 μm.
以上の工程を経て、実施例1に係る積層体を製造した。 Through the above steps, the laminate of Example 1 was manufactured.
(実施例2)~(実施例9)及び(比較例1)~(比較例8)
充填材の種類及び含有量を表1に示すように変更した以外は、実施例1と同様に実施例2~実施例9及び比較例1~比較例8に係る積層体を製造した。
(Example 2) to (Example 9) and (Comparative Example 1) to (Comparative Example 8)
Laminates according to Examples 2 to 9 and Comparative Examples 1 to 8 were produced in the same manner as in Example 1, except that the type and content of the filler were changed as shown in Table 1.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
(接着剤層の保護層に接する面の表面粗さ(Ra)の測定)
各実施例及び各比較例に係る積層体において、保護層を剥離し、接着剤層の保護層に接する面の表面粗さ(Ra)を、コンフォーカル顕微鏡(Lasertec社製、OPTELICS HYBRID)を用いて測定した。測定は、対物レンズ50倍を用いて行った。結果を表1に示す。
(Measurement of surface roughness (Ra) of the surface of the adhesive layer in contact with the protective layer)
In each of the laminates according to the examples and comparative examples, the protective layer was peeled off, and the surface roughness (Ra) of the adhesive layer in contact with the protective layer was measured using a confocal microscope (OPTELICS HYBRID, manufactured by Lasertec). The measurement was performed using a 50x objective lens. The results are shown in Table 1.
(剥離性評価:ジッピングの観察)
各実施例及び各比較例に係る積層体の端部の接着剤層の一部を指で剥離し、その後、剥離した接着剤層の一部を指でつまみ、接着剤層と保護層とを剥離した。
その後、剥離された接着剤層にジッピングが生じているかどうかを目視で観察した。結果を表1に示す。
なお、評価基準は以下の通りである。
◎:ジッピングが生じていなかった。
〇:わずかにジッピングが生じているものの、実用には問題がない程度であった。
×:ジッピングが生じており、実用には問題があった。
(Evaluation of peelability: Observation of zipping)
A portion of the adhesive layer at an end of the laminate of each Example and Comparative Example was peeled off with fingers, and then the peeled portion of the adhesive layer was pinched with the fingers to peel off the adhesive layer and the protective layer.
Thereafter, the peeled adhesive layer was visually observed to see whether or not zipping occurred. The results are shown in Table 1.
The evaluation criteria are as follows:
⊚: No zipping occurred.
◯: A small amount of zipping occurred, but it was not a problem for practical use.
×: Zipping occurred, and there was a problem in practical use.
(剥離性評価:剥離力の測定)
電磁波シールドフィルムに、プレス機を用いて、温度:170℃、時間:30分、圧力:2~3MPaの条件でプレスを行った。電磁波シールドフィルムが常温に戻った後、表面の剥離フィルムを剥離強度テスター((株)パルメック製、PFT50S)を用い、転写フィルムの剥離強度を測定した。測定は常温で、引張速度1000mm/分、剥離角度170°の条件で行った。測定は、5回行い、最大値を求めた。
(Removability evaluation: peeling force measurement)
The electromagnetic wave shielding film was pressed using a press under the following conditions: temperature: 170°C, time: 30 minutes, and pressure: 2 to 3 MPa. After the electromagnetic wave shielding film returned to room temperature, the peel strength of the transfer film was measured using a peel strength tester (PFT50S, manufactured by Palmec Co., Ltd.). The measurement was performed at room temperature, with a tensile speed of 1000 mm/min and a peel angle of 170°. The measurement was performed five times to determine the maximum value.
表1に示すように、各実施例に係る積層体では、ジッピングが生じず、剥離力も充分に低かった。
また、充填材のかさ密度が7mL/g未満である場合、又は、充填材の含有量が、接着成分100重量部に対し2重量部未満である場合、ジッピングが生じることが判明した。また、剥離力が高すぎることが判明した。これは、保護層と接着剤層との密着性が高すぎるためであると考えられる。
また、充填材の含有量が、接着成分100重量部に対し75重量部を超える場合、接着剤層の接着力が低下し、積層体を形成できないことが判明した。
As shown in Table 1, in the laminates according to each Example, no zipping occurred and the peel force was sufficiently low.
It was also found that zipping occurs when the bulk density of the filler is less than 7 mL/g or when the content of the filler is less than 2 parts by weight per 100 parts by weight of the adhesive component. It was also found that the peel force is too high. This is believed to be due to the adhesion between the protective layer and the adhesive layer being too high.
It was also found that when the content of the filler exceeds 75 parts by weight per 100 parts by weight of the adhesive component, the adhesive strength of the adhesive layer decreases, making it impossible to form a laminate.
10 積層体
11 電磁波シールドフィルム
20 保護層
21 第1主面
30 接着剤層
31 接着成分
32 充填材
40 シールド層

 
REFERENCE SIGNS LIST 10 Laminate 11 Electromagnetic wave shielding film 20 Protective layer 21 First main surface 30 Adhesive layer 31 Adhesive component 32 Filler 40 Shielding layer

Claims (7)

  1. 離型処理されていない第1主面を有する保護層と、
    接着成分及び充填材を含み、かつ、前記第1主面に接触するように積層された接着剤層とを備え、
    前記充填材のかさ密度が、7~23mL/gであり、
    前記接着剤層に含まれる前記接着成分の重量を100重量部とすると、前記接着剤層は、前記充填材を2~75重量部含むことを特徴とする積層体。
    a protective layer having a first main surface that is not release-treated;
    an adhesive layer including an adhesive component and a filler and laminated so as to contact the first main surface;
    The bulk density of the filler is 7 to 23 mL/g;
    A laminate, characterized in that the adhesive layer contains 2 to 75 parts by weight of the filler, assuming that the weight of the adhesive component contained in the adhesive layer is 100 parts by weight.
  2. 前記接着剤層はさらに導電性フィラーを含み、前記接着剤層は導電性を有する請求項1に記載の積層体。 The laminate of claim 1, wherein the adhesive layer further contains a conductive filler, and the adhesive layer is conductive.
  3. 前記充填材の粒子径(D50)は、0.014~20μmである請求項1又は2に記載の積層体。 3. The laminate according to claim 1, wherein the particle diameter (D 50 ) of the filler is 0.014 to 20 μm.
  4. 前記充填材は、絶縁性を有する請求項1~3のいずれかに記載の積層体。 The laminate according to any one of claims 1 to 3, wherein the filler has insulating properties.
  5. 前記充填材は、シリカ、タルク、雲母及び有機フィラーからなる群から選択される少なくとも1種である請求項1~4のいずれかに記載の積層体。 The laminate according to any one of claims 1 to 4, wherein the filler is at least one selected from the group consisting of silica, talc, mica, and organic fillers.
  6. ボンディングフィルムとして用いられる請求項1~5のいずれかに記載の積層体。 A laminate according to any one of claims 1 to 5, used as a bonding film.
  7. 請求項1~5のいずれかに記載の積層体と、
    前記積層体の保護層と接していない側の接着剤層の表面に形成されているシールド層とを備えることを特徴とする電磁波シールドフィルム。

     
    A laminate according to any one of claims 1 to 5,
    and a shielding layer formed on the surface of the adhesive layer on the side not in contact with the protective layer of the laminate.

PCT/JP2024/008646 2023-03-08 2024-03-07 Laminate and electromagnetic wave shielding film WO2024185835A1 (en)

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Citations (5)

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Publication number Priority date Publication date Assignee Title
JP2007126622A (en) * 2005-10-06 2007-05-24 Hitachi Chem Co Ltd Adhesive sheet, semiconductor device and manufacturing method of semiconductor device
JP2009084348A (en) * 2007-09-28 2009-04-23 Toyobo Co Ltd Adhesive composition, laminate and flexible flat cable using solvent-soluble crystalline polyester resin
JP2013035930A (en) * 2011-08-05 2013-02-21 Hitachi Chemical Co Ltd Adhesive film, multilayer printed wiring board using the same and method for producing the multilayer printed wiring board
JP2016207738A (en) * 2015-04-17 2016-12-08 藤森工業株式会社 Conductive adhesive sheet for FPC and FPC using the same
JP2018022827A (en) * 2016-08-05 2018-02-08 藤森工業株式会社 Conducting adhesive sheet for fpc, and fpc

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007126622A (en) * 2005-10-06 2007-05-24 Hitachi Chem Co Ltd Adhesive sheet, semiconductor device and manufacturing method of semiconductor device
JP2009084348A (en) * 2007-09-28 2009-04-23 Toyobo Co Ltd Adhesive composition, laminate and flexible flat cable using solvent-soluble crystalline polyester resin
JP2013035930A (en) * 2011-08-05 2013-02-21 Hitachi Chemical Co Ltd Adhesive film, multilayer printed wiring board using the same and method for producing the multilayer printed wiring board
JP2016207738A (en) * 2015-04-17 2016-12-08 藤森工業株式会社 Conductive adhesive sheet for FPC and FPC using the same
JP2018022827A (en) * 2016-08-05 2018-02-08 藤森工業株式会社 Conducting adhesive sheet for fpc, and fpc

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