WO2024004894A1 - 樹脂、樹脂分散体、及び樹脂組成物 - Google Patents
樹脂、樹脂分散体、及び樹脂組成物 Download PDFInfo
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- WO2024004894A1 WO2024004894A1 PCT/JP2023/023457 JP2023023457W WO2024004894A1 WO 2024004894 A1 WO2024004894 A1 WO 2024004894A1 JP 2023023457 W JP2023023457 W JP 2023023457W WO 2024004894 A1 WO2024004894 A1 WO 2024004894A1
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- LGYJSPMYALQHBL-UHFFFAOYSA-N pentanedihydrazide Chemical compound NNC(=O)CCCC(=O)NN LGYJSPMYALQHBL-UHFFFAOYSA-N 0.000 description 1
- GXOHBWLPQHTYPF-UHFFFAOYSA-N pentyl 2-hydroxypropanoate Chemical compound CCCCCOC(=O)C(C)O GXOHBWLPQHTYPF-UHFFFAOYSA-N 0.000 description 1
- DGBWPZSGHAXYGK-UHFFFAOYSA-N perinone Chemical compound C12=NC3=CC=CC=C3N2C(=O)C2=CC=C3C4=C2C1=CC=C4C(=O)N1C2=CC=CC=C2N=C13 DGBWPZSGHAXYGK-UHFFFAOYSA-N 0.000 description 1
- QIWKUEJZZCOPFV-UHFFFAOYSA-N phenyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC1=CC=CC=C1 QIWKUEJZZCOPFV-UHFFFAOYSA-N 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- WRAQQYDMVSCOTE-UHFFFAOYSA-N phenyl prop-2-enoate Chemical compound C=CC(=O)OC1=CC=CC=C1 WRAQQYDMVSCOTE-UHFFFAOYSA-N 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 1
- 239000001007 phthalocyanine dye Substances 0.000 description 1
- 229940104573 pigment red 5 Drugs 0.000 description 1
- 238000009832 plasma treatment Methods 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 229920001610 polycaprolactone Polymers 0.000 description 1
- 239000004632 polycaprolactone Substances 0.000 description 1
- 125000003367 polycyclic group Chemical group 0.000 description 1
- 229920006149 polyester-amide block copolymer Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 239000009719 polyimide resin Substances 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- 235000019260 propionic acid Nutrition 0.000 description 1
- ILVGAIQLOCKNQA-UHFFFAOYSA-N propyl 2-hydroxypropanoate Chemical compound CCCOC(=O)C(C)O ILVGAIQLOCKNQA-UHFFFAOYSA-N 0.000 description 1
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 description 1
- 229940116423 propylene glycol diacetate Drugs 0.000 description 1
- LLBIOIRWAYBCKK-UHFFFAOYSA-N pyranthrene-8,16-dione Chemical compound C12=CC=CC=C2C(=O)C2=CC=C3C=C4C5=CC=CC=C5C(=O)C5=C4C4=C3C2=C1C=C4C=C5 LLBIOIRWAYBCKK-UHFFFAOYSA-N 0.000 description 1
- HNJBEVLQSNELDL-UHFFFAOYSA-N pyrrolidin-2-one Chemical compound O=C1CCCN1 HNJBEVLQSNELDL-UHFFFAOYSA-N 0.000 description 1
- FYNROBRQIVCIQF-UHFFFAOYSA-N pyrrolo[3,2-b]pyrrole-5,6-dione Chemical compound C1=CN=C2C(=O)C(=O)N=C21 FYNROBRQIVCIQF-UHFFFAOYSA-N 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- IZMJMCDDWKSTTK-UHFFFAOYSA-N quinoline yellow Chemical compound C1=CC=CC2=NC(C3C(C4=CC=CC=C4C3=O)=O)=CC=C21 IZMJMCDDWKSTTK-UHFFFAOYSA-N 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- XWGJFPHUCFXLBL-UHFFFAOYSA-M rongalite Chemical compound [Na+].OCS([O-])=O XWGJFPHUCFXLBL-UHFFFAOYSA-M 0.000 description 1
- 229960004889 salicylic acid Drugs 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 229940083542 sodium Drugs 0.000 description 1
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 1
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 1
- 229960000776 sodium tetradecyl sulfate Drugs 0.000 description 1
- UPUIQOIQVMNQAP-UHFFFAOYSA-M sodium;tetradecyl sulfate Chemical compound [Na+].CCCCCCCCCCCCCCOS([O-])(=O)=O UPUIQOIQVMNQAP-UHFFFAOYSA-M 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- PJANXHGTPQOBST-UHFFFAOYSA-N stilbene Chemical compound C=1C=CC=CC=1C=CC1=CC=CC=C1 PJANXHGTPQOBST-UHFFFAOYSA-N 0.000 description 1
- 235000021286 stilbenes Nutrition 0.000 description 1
- 229910001427 strontium ion Inorganic materials 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 125000000020 sulfo group Chemical group O=S(=O)([*])O[H] 0.000 description 1
- HXJUTPCZVOIRIF-UHFFFAOYSA-N sulfolane Chemical compound O=S1(=O)CCCC1 HXJUTPCZVOIRIF-UHFFFAOYSA-N 0.000 description 1
- 125000001174 sulfone group Chemical group 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 238000010558 suspension polymerization method Methods 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 150000003505 terpenes Chemical class 0.000 description 1
- 235000007586 terpenes Nutrition 0.000 description 1
- 125000001302 tertiary amino group Chemical group 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- WVSZBAHKLHXQFN-UHFFFAOYSA-N tetrahydrate;dihydrochloride Chemical compound O.O.O.O.Cl.Cl WVSZBAHKLHXQFN-UHFFFAOYSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 229940035024 thioglycerol Drugs 0.000 description 1
- JOUDBUYBGJYFFP-FOCLMDBBSA-N thioindigo Chemical compound S\1C2=CC=CC=C2C(=O)C/1=C1/C(=O)C2=CC=CC=C2S1 JOUDBUYBGJYFFP-FOCLMDBBSA-N 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 239000001003 triarylmethane dye Substances 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- YFNKIDBQEZZDLK-UHFFFAOYSA-N triglyme Chemical compound COCCOCCOCCOC YFNKIDBQEZZDLK-UHFFFAOYSA-N 0.000 description 1
- 150000004072 triols Chemical class 0.000 description 1
- LENZDBCJOHFCAS-UHFFFAOYSA-N tris Chemical compound OCC(N)(CO)CO LENZDBCJOHFCAS-UHFFFAOYSA-N 0.000 description 1
- 235000013799 ultramarine blue Nutrition 0.000 description 1
- 229930195735 unsaturated hydrocarbon Natural products 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
- PXXNTAGJWPJAGM-UHFFFAOYSA-N vertaline Natural products C1C2C=3C=C(OC)C(OC)=CC=3OC(C=C3)=CC=C3CCC(=O)OC1CC1N2CCCC1 PXXNTAGJWPJAGM-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000004034 viscosity adjusting agent Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- NDKWCCLKSWNDBG-UHFFFAOYSA-N zinc;dioxido(dioxo)chromium Chemical compound [Zn+2].[O-][Cr]([O-])(=O)=O NDKWCCLKSWNDBG-UHFFFAOYSA-N 0.000 description 1
- 150000003952 β-lactams Chemical class 0.000 description 1
- 150000003954 δ-lactams Chemical class 0.000 description 1
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F20/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
- C08F20/02—Monocarboxylic acids having less than ten carbon atoms, Derivatives thereof
- C08F20/10—Esters
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/04—Acids; Metal salts or ammonium salts thereof
- C08F220/06—Acrylic acid; Methacrylic acid; Metal salts or ammonium salts thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
Definitions
- the present invention relates to a resin, a resin dispersion, and a resin composition.
- compositions As a resin composition, various coloring materials are dissolved or dispersed in a solvent, and compositions are used to form a recording layer on the surface of a substrate (recording medium), etc., or to form an overcoat layer on the surface of a recorded object. It is known that various compositions such as overcoat inks contain resins in order to impart scratch resistance and the like to the surface of the base material.
- Patent Document 1 discloses that an amino group-containing acrylic monomer partially or completely neutralized with an organic acid and a monomer mainly composed of alkyl (meth)acrylate are prepared in the presence of a cationic or nonionic emulsifier. A technique related to an acrylic resin emulsion obtained by emulsion polymerization is described.
- Patent Document 1 describes that this acrylic resin emulsion has excellent water resistance.
- the resin composition applied to the surface of various base materials contains a liquid medium (including a solvent and a liquid dispersion medium). Then, this resin composition adheres to the surface of the base material (recording medium) or recorded matter, and the liquid medium contained in the resin composition evaporates and the contained components such as resin are fixed on the surface, and the recording layer , a primer layer, an overcoat layer, and other layers having respective functions. On the other hand, from the viewpoint of productivity, it is preferable to dry at as low a temperature as possible to form layers having the respective functions.
- the properties of the resin composition may change, such as the viscosity of the resin composition changing.
- the resin composition preferably has high storage stability.
- the present invention has high storage stability even when included in a resin composition, and by being included in the resin composition, it is possible to form a coating film of the resin composition having solvent resistance on the applied surface.
- the purpose is to provide resins that can
- the present inventors discovered that the above problems could be solved by using a resin containing a copolymer containing a specific monomer as a constituent unit, and completed the present invention. I ended up doing it. Specifically, the present invention provides the following.
- a resin containing a copolymer containing the following monomers A and B as constituent units Monomer A: Monomer having at least one ring structure selected from the group consisting of alicyclic structure, heterocyclic structure, and aromatic ring structure
- Monomer B Monomer having acidic group or basic group
- the side chain moiety SP value which is the SP value calculated for the chemical structure moiety defined by R 2 in the following formula (1) of the monomer A, is 8.0 or more and 11.0 or less.
- CH 2 C(R 1 )-R 2 ...Formula (1) (R 1 is hydrogen or methyl group)
- the monomer A is contained in a proportion of 50% or more in the total amount of the copolymer,
- the resin of the present invention has high storage stability even when contained in a resin composition, and when contained in the resin composition, forms a coating film of the resin composition having solvent resistance on the applied surface. be able to.
- Resin ⁇ The resin according to this embodiment is characterized by containing a copolymer containing the following monomer A and monomer B as constituent units.
- Monomer A Monomer having at least one ring structure selected from the group consisting of alicyclic structure, heterocyclic structure, and aromatic ring structure
- Monomer B Monomer having acidic group or basic group
- a resin composition containing a copolymer containing such a monomer as a constituent unit has high storage stability, and by being included in the resin composition, the resin has solvent resistance on the applied surface.
- a coating of the composition can be formed.
- the constituent monomer is a monomer that constitutes a polymer before reaction, and is explained as meaning a polymerizable compound having a reactive group such as an ethylenically unsaturated multiple bond.
- a monomer when included as a constituent unit, it is not included in the monomer state before reaction, but one of the multiple bonds is polymerized and lost, forming a copolymer. It will be included as a monomer after polymerization.
- the monomer may be a monomeric polymerizable compound having a reactive group such as an ethylenically unsaturated multiple bond, and may be a monomer with a large molecular weight, which is referred to herein as an oligomer. It is called a monomer.
- Monomer A is a monomer having at least one ring structure selected from the group consisting of an alicyclic structure, a heterocyclic structure, and an aromatic ring structure.
- the film-forming properties of the resin composition are improved even when dried at low temperatures, and the coating film of the resin composition with solvent resistance is improved. can be formed.
- Alicyclic structures include cycloalkanes, which are monocyclic compounds composed of three or more carbon-carbon single bonds (e.g., cyclopropane, cyclobutane, cyclopentane, cyclohexane, cycloheptane, cyclooctane, cyclononane, cyclodecane), Examples include cycloalkanes (dicyclopentane, norbornane, adamantane), which are polycyclic compounds.
- a heterocyclic structure is a cyclic compound containing carbon and one or more other elements (for example, at least one selected from the group consisting of oxygen, nitrogen, sulfur, phosphorus, boron, and silicon) in the ring. be.
- the aromatic ring structure is a cyclic hydrocarbon exhibiting aromaticity such as a benzene ring or a naphthalene ring.
- the side chain portion SP value which is the SP value calculated for the chemical structure portion defined by R 2 in the following formula (1), is 12.0 or less.
- the side chain part SP value means the SP value (solubility parameter) of the "-R 2 " part in formula (1), and like the SP value, the functional group constituting "-R 2 " is decomposed. It means the ⁇ (A/B) value when the total value of ⁇ Eoh (cal/mol) is defined as A and the total value of ⁇ V (cm 3 /mol) is defined as B. Note that ⁇ Eoh and ⁇ V are numerical values specific to each substituent, and the Fedors' numerical values were used as reference.
- the research conducted by the present inventors has revealed that the physical properties of coating films containing polymers are often greatly influenced by the side chain portions of the polymers rather than by the main chains of the polymers contained in the coating films.
- a monomer whose side chain moiety SP value, which is the SP value of the "-R 2 " portion of formula (1), is controlled within a predetermined range it is possible to influence the physical properties of the coating film. It is believed that it becomes possible to form a coating film that exhibits the effects of the present invention.
- the SP value is called a solubility parameter, and it is known that the smaller the difference between the SP values of two components, the higher the solubility. Since the SP value of ethanol is 12.7, the further the distance, the higher the solvent resistance of the coating film to ethanol. On the other hand, when a coating film is formed using a polymer fine particle dispersion, the fine particles are fused together by a water-soluble solvent and the resin chains are diffused, resulting in a strong coating film. Therefore, a certain degree of solubility in water-soluble solvents is also required. Therefore, by setting the SP value within the above range, the coating film will diffuse to a certain extent and be strong in water-soluble solvents, but will not swell easily with solvents such as ethanol, improving solvent resistance. it is conceivable that.
- the SP value of the side chain portion is preferably 8.0 or more, more preferably 8.5 or more, and even more preferably 9.5 or more.
- the side chain moiety SP value is preferably 11.0 or less, more preferably 10.5 or less, and even more preferably 10.0 or less. This makes it possible to increase the solvent resistance of the resulting recorded material (among others, the ethanol resistance).
- the side chain moiety SP value is preferably 8.0 or more and 11.0 or less, more preferably 8.5 or more and 10.5 or less, and even more preferably 9.5 or more and 10.0 or less. .
- the molar volume of the "-R2" part of the structural part of formula (1) when defined as the molar volume of the side chain part, the molar volume of the side chain part is not particularly limited, but , is preferably 170 or less.
- the molar volume of the side chain part means the molar volume of the "-R2" part in formula (1), and as in the calculation of the side chain SP value, the constituting functional group is calculated using the Fedors value as a reference. is decomposed and the sum of its ⁇ V (cm 3 /mol) is calculated.
- the “-R2” portion of monomer A does not become too bulky, making it possible to create a coating film with even higher adhesion to various substrates (recording media). It becomes possible to form.
- the water/1-octanol partition coefficient (LogP) of this monomer A is 1.0 or more.
- the resin according to the present embodiment is contained in a resin dispersion as a polymer fine particle dispersion (particularly a resin emulsion), the "water/1-octanol partition coefficient (LogP)" is equal to or higher than a predetermined value. This makes it possible to efficiently react within the polymer fine particle dispersion (special micelles), and the content of unreacted monomers can be reduced.
- LogP water/1-octanol partition coefficient
- the water/1-octanol partition coefficient (LogP) of monomer A is preferably 1.5 or more, more preferably 2.0 or more, and even more preferably 2.5 or more. .
- the water/1-octanol partition coefficient (LogP) of this monomer B is preferably 4.8 or less, more preferably 4.0 or less, and even more preferably 3.5 or less.
- the distribution coefficient (LogP) of monomer A in water/1-octanol is preferably 1.5 or more and 4.8 or less, more preferably 2.0 or more and 4.0 or less, and 2.5 or more. More preferably, it is 3.5 or less.
- the homopolymer Tg of this monomer A is preferably 0°C or higher, more preferably 10°C or higher, and even more preferably 15°C or higher.
- the homopolymer Tg of this monomer A is preferably 120°C or lower, more preferably 115°C or lower. Thereby, even when drying at a low temperature, it becomes possible to form a film sufficiently, and the solvent resistance of the obtained recorded material can be further improved.
- the Tg of the homopolymer of monomer A is preferably 0°C or more and 120°C or less, more preferably 10°C or more and 115°C or less, and even more preferably 15°C or more and 115°C or less.
- Examples of monomer A include cyclohexyl acrylate (side chain moiety SP value: 9.96, LogP: 2.760 ⁇ 0.226, Tg: 19°C, molar volume: 113.5 cm 3 /mol), cyclohexyl methacrylate (side Chain part SP value: 9.96, LogP: 3.179 ⁇ 0.252, Tg: 83°C, molar volume: 113.5 cm 3 /mol), phenyl acrylate (side chain part SP value: 10.75, LogP: 1.940 ⁇ 0.404, Tg: 57°C, molar volume: 105.4 cm 3 /mol), phenyl methacrylate (side chain moiety SP value: 10.75, LogP: 2.359 ⁇ 0.429, Tg: 110 °C, molar volume: 105.4 cm 3 /mol), benzyl acrylate (side chain moiety SP value: 10.49, LogP: 2.109 ⁇ 0.230, Tg: 6 °C, molar volume: 121.5 cm 3 /mol)
- monomer A is preferably an acrylate monomer or a methacrylate monomer. These monomers A may be used alone, or a plurality of monomers A may be used in combination.
- the "side chain moiety SP value" in parentheses means the SP value calculated for the chemical structure moiety defined by R2 in formula (1), and "LogP” in parentheses means water/1 - Means the partition coefficient (LogP) in octanol, and "Tg” in parentheses means the Tg of the homopolymer of that monomer.
- monomer A may contain a monomer having two or more ethylenically unsaturated bonds
- monomer A is preferably composed of only a monomer having one ethylenically unsaturated bond.
- the content of monomer A which is a constituent monomer, is not particularly limited, but the lower limit of the content of monomer A is preferably 50% by mass or more, and 60% by mass or more based on the total amount of the copolymer. It is more preferable that the amount is 80% by mass or more. As a result, the content of monomer A having a ring structure increases, so the film-forming properties of the resin composition are more effectively improved, and it is possible to form a coating film of the resin composition that has better solvent resistance. becomes.
- Monomer B is a monomer having an acidic group or a basic group.
- the resin composition can have high storage stability.
- the dispersion stability of the polymer fine particle dispersion is improved by imparting electrostatic repulsion to the polymer fine particle dispersion. , it becomes possible to improve the dispersion stability of the resin.
- the acidic group or basic group of monomer B may be left as is or may be neutralized to form a neutralized salt.
- the acidic group included in monomer B includes a carboxyl group, a sulfone group, a phosphoric acid group, and the like. Among these, a carboxyl group is preferred.
- Examples of the basic group included in monomer B include amino groups (-NH 2 , -NHR, -NRR'), and the like. Among these, a tertiary amino group (-NRR') is preferred.
- monomer B examples include acrylic acid, methacrylic acid, 2-acryloyloxyethylsuccinic acid, mono-2-(methacryloyloxy)ethyl phthalate, monohydroxyethyl phthalate, ⁇ -carboxy-polycaprolactone ( n ⁇ 2) Monoacrylate, 4-carboxystyrene, 6-acrylamidohexanoic acid, 2-(dimethylamino)ethyl methacrylate, 2-(dimethylamino)ethyl acrylate, dimethylaminopropylacrylamide, 2-aminoethyl methacrylate, Examples include 2-aminoethylmethacrylamide, N-(3-aminopropyl)methacrylamide, 2-(diisopropylamino)ethyl methacrylate, and N-(2-dimethylaminoethyl)methacrylamide. These monomers B may be used alone, or a plurality of monomers
- the content of monomer B which is a constituent monomer, is not particularly limited, but the lower limit of the content of monomer B is preferably 0.1% by mass or more based on the total amount of the copolymer, and 0.5% by mass. % or more, and even more preferably 1.0% by mass or more. This makes it possible to more effectively improve the storage stability of resin dispersions and resin compositions containing this copolymer.
- the upper limit of the content of monomer B is preferably 20.0% by mass or less, more preferably 15.0% by mass or less, and even more preferably 10.0% by mass or less based on the total amount of the copolymer. preferable. This makes it possible to relatively increase the content of monomer A in the copolymer, and as a result, it becomes possible to form a coating film of a resin composition having better solvent resistance.
- the content range of monomer B is preferably 0.1% by mass or more and 20.0% by mass or less, more preferably 0.5% by mass or more and 15.0% by mass or less based on the total amount of the copolymer. , more preferably 1.0% by mass or more and 10.0% by mass or less.
- the copolymer contained in the resin composition according to the present embodiment may or may not contain other monomers different from monomer A and monomer B as constituent units.
- Other monomers include methyl (meth)acrylate, butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, ethyl (meth)acrylate, isobutyl (meth)acrylate, tert-butyl (meth)acrylate, and isodecyl (meth)acrylate.
- dimethylacrylamide diethylacrylamide, hydroxyethylacrylamide, isopropylacrylamide, and the like.
- the resin containing the polymer can be crosslinked. structure can be introduced. Therefore, by using a resin composition containing a polymer containing such a monomer containing a carbonyl group as a constitutional unit, the abrasion resistance of the resulting coating film can be improved.
- carbonyl group-containing monofunctional ethylenically unsaturated monomers include, for example, 2-(acryloylamino)-2-methyl-4-pentanone (side chain moiety SP value: 12 .04, LogP: 0.037 ⁇ 0.287), acrylaldehyde (side chain moiety SP value: 15.47, LogP: 0.263 ⁇ 0.283), N-ethenylformamide (side chain moiety SP value: 19.72, LogP: 0.525 ⁇ 0.215), methyl ethenyl ketone (side chain moiety SP value: 10.91, LogP: 0.142 ⁇ 0.249), ethyl ethenyl ketone (side chain moiety SP Value: 10.34, LogP: 0.652 ⁇ 0.249), 2-(acetoacetyloxy)ethyl acrylate (side chain moiety SP value: 11.73, LogP: 0.331 ⁇ 0.356), methacrylic 2-(acetoacetyloxy)e
- the resin according to the present embodiment may contain a polymer containing a monomer containing a carbonyl group as a constituent unit, but in particular, a crosslinking agent may be added to introduce a crosslinked structure into the resin containing the polymer. Unless it is, it is preferable not to contain a polymer containing a monomer containing a carbonyl group as a constitutional unit.
- the other monomers may include monomers having two or more ethylenically unsaturated bonds, but it is preferable that the other monomers are composed of only monomers having one ethylenically unsaturated bond.
- the hardness and brittleness of the coating film due to the increase in crosslinking points of the resin can be alleviated, and the solvent resistance and stretchability of the resulting recorded product can be further improved.
- the content of other monomers is not particularly limited, but the upper limit of the content of other monomers is preferably 45% by mass or less, and preferably 35% by mass or less based on the total amount of the copolymer.
- the content is more preferably 20% by mass or less.
- the resin according to this embodiment contains a copolymer containing monomer A and monomer B as constitutional units. Even if such a copolymer is included in a resin composition, it has high storage stability, and by being included in the resin composition, a coating film of the resin composition with solvent resistance can be formed on the coating surface. can be formed.
- the polymer fine particle dispersion is a resin having dispersibility such as a resin emulsion in which the resin is dispersed as fine resin particles in a resin composition due to electrostatic repulsion or a colloidal dispersion containing a partially dissolved resin.
- a polymer fine particle dispersion as a binder resin, dispersion stability, ejection stability, etc. can be made preferable.
- This copolymer can be obtained by using conventionally known radical polymerization methods such as emulsion polymerization method and suspension polymerization method using monomers. Among these, this copolymer is preferably an emulsion polymer.
- emulsifiers include anionic, cationic, and nonionic surfactants.
- a non-reactive emulsifier that does not have multiple bonds in its structure (that is, the resin contained as a polymer fine particle dispersion contains a non-reactive emulsifier).
- non-reactive emulsifiers include sodium alkyl sulfates such as sodium dodecylbenzenesulfonate, sodium lauryl sulfate, and sodium tetradecyl sulfate, ammonium lauryl sulfate, sodium diphenyl ether sulfonate, polyoxyethylene alkyl ether, and polyoxyethylene fatty acid ester.
- sodium alkyl sulfates such as sodium dodecylbenzenesulfonate, sodium lauryl sulfate, and sodium tetradecyl sulfate, ammonium lauryl sulfate, sodium diphenyl ether sulfonate, polyoxyethylene alkyl ether, and polyoxyethylene fatty acid ester.
- the reactive emulsifiers include "Adekaria Soap SE-20N”, “Adekaria Soap SE-10N”, “Adekaria Soap PP-70", “Adekaria Soap PP-710", “Adekarya Soap “Rea Soap SR-10”, “Adekaria Soap SR-20” [manufactured by Adeka], “Eleminol JS-2”, “Eleminol RS-30” [manufactured by Sanyo Chemical Industries, Ltd.], “Latemur S-” 180A'', ⁇ Latemul S-180'', ⁇ Latemul PD-104'' [manufactured by Kao Corporation], ⁇ Aqualon BC-05'', ⁇ Aqualon BC-10'', ⁇ Aqualon BC-20'', ⁇ Aqualon HS-05''.
- the amount of the emulsifier to be used may be adjusted as appropriate, but it is preferably 0.1 part by mass or more, more preferably 0.5 part by mass or more in terms of solid content, per 100 parts by mass of the monomer. More preferably, the amount is 1 part by mass or more.
- the amount of emulsifier used is preferably 20 parts by mass or less, more preferably 15 parts by mass or less, and even more preferably 10 parts by mass or less in terms of solid content, based on 100 parts by mass of the monomer.
- the amount of the emulsifier used is preferably 0.1 parts by mass or more and 20 parts by mass or less, more preferably 0.5 parts by mass or more and 15 parts by mass or less, in terms of solid content, per 100 parts by mass of the monomer. It is more preferably 1 part by mass or more and 10 parts by mass or less.
- polymerization initiator examples include alkyl peroxide, t-butyl hydroperoxide, cumene hydroperoxide, p-methane hydroperoxide, lauroyl peroxide, 3,5,5-trimethylhexanoyl peroxide, and octanoyl peroxide.
- the amount of the polymerization initiator used may be adjusted appropriately, but it is preferably 0.01 parts by mass or more, more preferably 0.03 parts by mass or more, and 0.01 parts by mass or more, more preferably 0.03 parts by mass or more, based on 100 parts by mass of the monomer. More preferably, the amount is .05 parts by mass or more.
- the amount of the polymerization initiator used is preferably 5 parts by mass or less, more preferably 3 parts by mass or less, and even more preferably 1 part by mass or less, based on 100 parts by mass of the monomer.
- the amount of the polymerization initiator used is preferably 0.01 parts by mass or more and 5 parts by mass or less, more preferably 0.03 parts by mass or more and 3 parts by mass or less, based on 100 parts by mass of the monomer. More preferably, the amount is .05 parts by mass or more and 1 part by mass or less.
- polymerization regulators examples include alcohols such as methanol, ethanol, propanol, and butanol; aldehydes such as acetaldehyde, propionaldehyde, n-butyraldehyde, furfural, and benzaldehyde; n-dodecylmercaptan, thioglycolic acid, and octyl thioglycolate. and mercaptans such as thioglycerol. These may be used alone or in combination of two or more.
- the amount of the polymerization modifier used may be adjusted as appropriate, but it is preferably 0.01 parts by mass or more, more preferably 0.05 parts by mass or more, and 0.01 parts by mass or more, more preferably 0.05 parts by mass or more, based on 100 parts by mass of the monomer. More preferably, the amount is 1 part by mass or more.
- the amount of the polymerization regulator used is preferably 10 parts by mass or less, more preferably 5 parts by mass or less, and even more preferably 3 parts by mass or less, based on 100 parts by mass of the monomer.
- the amount of the polymerization modifier used is preferably 0.01 parts by mass or more and 10 parts by mass or less, more preferably 0.05 parts by mass or more and 5 parts by mass or less, and 0.01 parts by mass or more and 5 parts by mass or less, based on 100 parts by mass of the monomer. It is more preferably 1 part by mass or more and 3 parts by mass or less.
- a crosslinking agent may be used, it is preferable not to use it (that is, the resin does not contain a crosslinking agent).
- a copolymer that does not contain a crosslinking agent By incorporating a copolymer that does not contain a crosslinking agent into a resin composition or resin dispersion, storage stability can be improved.
- plasticizers When containing a crosslinking agent, examples of plasticizers include aliphatic dihydrazides such as oxalic acid dihydrazide, malonic acid dihydrazide, succinic acid dihydrazide, glutaric acid dihydrazide, adipic acid dihydrazide, and sebacic acid dihydrazide, as well as carbonic acid polyhydrazide, aliphatic, Examples include alicyclic and aromatic bis-semicarbazides, aromatic dicarboxylic acid dihydrazides, polyhydrazides of polyacrylic acid, dihydrazides of aromatic hydrocarbons, dihydrazides of unsaturated dicarboxylic acids such as hydrazine-pyridine derivatives, and maleic acid dihydrazide.
- aliphatic dihydrazides such as oxalic acid dihydrazide, malonic acid dihydrazide, succinic acid dihydrazide, glutaric acid dihydrazide,
- the neutralizing agent is used, for example, to neutralize acidic groups or basic groups derived from monomer B.
- the copolymer contains a monomer B having an acidic group or a basic group as a constitutional unit, by neutralizing the acidic group or basic group derived from the monomer B (i.e., the copolymer is By including monomer B having an acidic group or a basic group as a structural unit), a resin composition that more effectively exhibits the effects of the present invention can be obtained.
- acids that neutralize the basic groups derived from monomer B include inorganic acids such as hydrochloric acid, nitric acid, phosphoric acid, and sulfuric acid, as well as formic acid, acetic acid, propionic acid, benzoic acid, succinic acid, butyric acid, fumaric acid, and paratoluene.
- examples include organic acids such as sulfonic acid, citric acid, and oxalic acid.
- benzoic acid is preferably used from the viewpoint of solvent resistance during low temperature drying.
- Bases that neutralize the acidic groups derived from monomer B include inorganic bases such as alkali metal hydroxides, alkaline earth metal hydroxides, alkali metal carbonates, and alkaline earth metal carbonates, ammonia, and methylamine.
- the resin according to the present embodiment includes the type and content of at least two monomers such as monomer A and monomer B, including a copolymer containing monomer A and monomer B as constituent units. By appropriately changing the amount, the Tg of the resin can be controlled.
- the Tg of the resin containing this copolymer is preferably 0°C or more and 120°C or less.
- the Tg of the resin is 0° C. or higher, the abrasion resistance of the resulting recorded matter is improved.
- the Tg of the resin is 120°C or less, the film forming properties of the resin composition are improved even when dried at low temperatures, and it is possible to form a coating film of the resin composition with solvent resistance. can. Furthermore, it becomes possible to improve the stretchability of the coating film of the resin composition.
- the Tg of the resin containing this copolymer is more preferably 20°C or higher, even more preferably 30°C or higher, and even more preferably 40°C or higher.
- the Tg of the resin containing this copolymer is more preferably 100°C or less, even more preferably 90°C or less, and even more preferably 80°C or less.
- the Tg of the resin containing this copolymer is preferably 0°C or more and 120°C or less, more preferably 20°C or more and 100°C or less, even more preferably 30°C or more and 90°C or less, It is even more preferable that the temperature is 40°C or more and 80°C or less.
- Unreacted monomers derived from the copolymer may cause the coating film of the resin composition to become relatively tacky.
- blocking resistance is improved, resulting in a resin composition that more effectively exhibits the effects of the present invention.
- the content of unreacted monomers derived from the copolymer is preferably 0.15% by mass or less, and 0.1% by mass or less based on the total amount of the resin (in the total amount of the resin dispersion). is more preferable, and even more preferably 0.08% by mass or less.
- a recorded matter obtained using a resin composition containing such a copolymer improves blocking resistance.
- the content of unreacted monomers derived from the copolymer can be controlled by selecting a monomer A whose distribution coefficient (LogP) in water/1-octanol is within a predetermined range.
- the arrangement of monomers contained in a copolymer containing monomer A and monomer B as constituent units is a random copolymer with no order in the arrangement of monomers, it is a block copolymer in which monomers of the same type are long and continuous. Although it may be a graft copolymer in which monomers are arranged in a branched manner, a random copolymer is preferable.
- a random copolymer containing monomer A and monomer B as constituent units as a polymer fine particle dispersion, it is possible to improve the dispersion stability of the copolymer. For example, when this copolymer is included in a resin composition and the resin composition is ejected onto the surface of a substrate by an inkjet method, ejection stability can be improved.
- the type of resin containing a copolymer containing monomer A and monomer B as constituent units is not particularly limited, and includes, for example, acrylic resin (including copolymers such as styrene-acrylic resin), polyurethane resin, Polyester resin, vinyl chloride resin, vinyl acetate resin, polyether resin, vinyl chloride vinyl acetate copolymer resin, polyethylene resin, acrylamide resin, epoxy resin, polycarbonate resin, silicone resin, polystyrene resin It is possible to use one or more resins or copolymer resins selected from the group consisting of: or a mixture thereof. Among these, those containing acrylic resin are preferred.
- the average particle diameter of the polymer fine particle dispersion is preferably 10 nm or more, more preferably 20 nm or more, and 30 nm or more from the viewpoint of dispersion stability in the resin composition. More preferred.
- the average particle diameter of the polymer fine particle dispersion is preferably 500 nm or less, more preferably 350 nm or less, and even more preferably 200 nm or less, from the viewpoint of dispersion stability in the resin composition and film formability.
- the average particle diameter of the polymer fine particle dispersion is preferably 10 nm or more and 500 nm or less, more preferably 20 nm or more and 350 nm or less, and even more preferably 30 nm or more and 200 nm or less.
- the average particle diameter of the polymer fine particle dispersion can be measured using a concentrated particle size analyzer (manufactured by Otsuka Electronics Co., Ltd., model: FPAR-1000) at a measurement temperature of 25°C.
- the weight average molecular weight of the polymer fine particle dispersion is preferably 5,000 or more, more preferably 10,000 or more, and even more preferably 100,000 or more from the viewpoint of membrane water resistance and stretchability. From the viewpoint of storage stability of the resin composition, it is preferably 2,000,000 or less, more preferably 1,750,000 or less, and even more preferably 1,500,000 or less.
- the weight average molecular weight of the polymer fine particle dispersion is preferably 5,000 or more and 2,000,000 or less, more preferably 10,000 or more and 1,750,000 or less, and even more preferably 100,000 or more and 1,500,000 or less.
- the molecular weight of the resin indicates the weight average molecular weight Mw, which is a value measured by GPC (gel permeation chromatography), using "HLC-8320GPC” manufactured by Tosoh Corporation. , can be measured using a polystyrene standard for calibration curves as a standard.
- the resin dispersion according to the present embodiment is a resin dispersion containing a resin containing a copolymer containing the above-mentioned specific monomer as a constituent unit as a polymer fine particle dispersion.
- a resin dispersion refers to a resin composition that is mainly applied to the surface of a substrate (recording medium) to form a layer having respective functions such as a recording layer, a primer layer, and an overcoat layer. Different from things.
- the resin dispersion according to the present embodiment is used for manufacturing a resin composition for forming a coating film having a desired function, and is a resin containing a copolymer containing the above-mentioned specific monomer as a constituent unit. is dispersed in a liquid dispersion medium such as water as a polymer fine particle dispersion.
- a resin composition is manufactured by mixing the resin dispersion according to this embodiment with other components contained in the resin composition (for example, a coloring material, a cationic compound, a leveling agent, etc.). It is possible to do so.
- a copolymer containing the above-mentioned specific monomer as a constituent unit is dispersed in a liquid dispersion medium to form a resin dispersion, and the dispersion further contains other components to produce a resin composition. This makes it possible to improve the storage stability (dispersion stability) of the resin composition.
- water or a water-soluble organic solvent can be used as the liquid dispersion medium.
- water and water-soluble organic solvents those contained in the resin composition described below can be used.
- the resin composition according to this embodiment contains the above resin dispersion.
- This resin composition has high storage stability because it contains a copolymer containing the above-mentioned specific monomer as a constituent unit. Furthermore, by applying this resin composition to the surface of a substrate (recording medium), recorded matter, etc., a coating film of the resin composition having solvent resistance can be formed.
- resin composition means a composition containing a resin or a resin dispersion (also referred to as a resin-containing composition or a resin-containing ink composition), and as an optional component. This term is used to include compositions that are liquid (ink-like) by containing water or a water-soluble solvent, which will be described later.
- the resin composition according to this embodiment may be a colored ink containing a coloring material.
- coloring material includes dyes and pigments, such as dyes or pigments contained in colored inks that form images such as yellow, magenta, cyan, black, and intermediate or light colors thereof. The concept is used to include pigments, white dyes or white pigments contained in white ink, and glitter pigments contained in metallic ink.
- This colored ink may be a colored ink that forms an image in yellow, magenta, cyan, black, or an intermediate color or light color thereof. Further, the colored ink may be a white ink containing a white coloring material, a metallic ink containing a glittering pigment, or the like.
- the resin composition according to the present embodiment may be a receiving solution containing a cationic compound that is applied to the substrate prior to applying the colored ink to the substrate.
- it may be a clear ink that does not contain a coloring material, a primer agent for forming a primer layer on the surface of a base material, etc., or an overcoat layer for forming an overcoat layer on the surface of a recorded material, etc. It may be an overcoat ink, or it may be something called a paint or a coating agent.
- resin a resin containing a copolymer containing the above-mentioned specific monomer as a constituent unit can be used.
- the resin composition according to the present embodiment may further contain a resin different from the copolymer containing monomer A and monomer B as constituent units.
- the resins include acrylic resins different from the above copolymers (including copolymers such as styrene-acrylic resins), polyurethane resins, polyester resins, vinyl chloride resins, One selected from the group consisting of vinyl acetate resin, polyether resin, vinyl chloride vinyl acetate copolymer resin, polyethylene resin, acrylamide resin, epoxy resin, polycarbonate resin, silicone resin, and polystyrene resin. Those containing the above resins or copolymer resins, or mixtures thereof can be used.
- polymer fine particle dispersions include, for example, Acrit WEM-031U, WEM-200U, WEM-321, WEM-3000, WEM-202U, WEM-3008, (manufactured by Taisei Fine Chemical Co., Ltd.), Acrylic -Urethane resin emulsion), Acrit UW-550CS, UW-223SX, AKW107, RKW-500 (manufactured by Taisei Fine Chemical Co., Ltd., acrylic resin emulsion), LUBRIJET N240 (manufactured by Lubrizol, acrylic resin emulsion), Superflex 150, 210 , 470, 500M, 620, 650, E2000, E4800, R5002 (Daiichi Kogyo Seiyaku Co., Ltd., urethane resin emulsion), Vinibran 701FE35, 701FE50, 701FE65, 700, 701, 711, 737, 7
- the content of the resin is not particularly limited, but the lower limit of the content of the resin is preferably 0.05% by mass or more, and preferably 0.1% by mass or more based on the total amount of the resin composition.
- the content is more preferably 0.5% by mass or more, even more preferably 1% by mass or more.
- the upper limit of the resin content is preferably 20% by mass or less, more preferably 17.5% by mass or less, and even more preferably 15% by mass or less based on the total amount of the resin composition.
- the content of the resin is preferably 0.05% by mass or more and 20% by mass or less, more preferably 0.1% by mass or more and 17.5% by mass or less, based on the total amount of the resin composition. It is more preferably 5% by mass or more and 15% by mass or less, even more preferably 1% by mass or more and 15% by mass or less.
- the resin composition according to this embodiment contains water.
- water it is preferable to use deionized water rather than water containing various ions.
- the water content is not particularly limited as long as it can disperse or dissolve each component, but the lower limit of the water content is within the range of 30% by mass or more based on the total amount of the resin composition. It is preferably within the range of 45% by mass or more, more preferably within the range of 50% by mass or more.
- the upper limit of the water content is preferably within the range of 85% by mass or less, more preferably within the range of 80% by mass or less, and preferably within the range of 75% by mass or less based on the total amount of the resin composition. is even more preferable.
- the content of water is preferably in the range of 30% by mass or more and 85% by mass or less, more preferably 45% by mass or more and 80% by mass or less, and 50% by mass or less based on the total amount of the resin composition. It is more preferably within the range of % or more and 75% by mass or less.
- the resin composition according to this embodiment may contain a water-soluble solvent.
- the solvent is one that can disperse or dissolve the coloring material and the like.
- water-soluble solvent mainly means a water-soluble organic solvent.
- the water-soluble solvent does not necessarily have to be a solvent for dissolving all of the contained components, but may be a dispersion medium for dispersing at least a portion of the contained components.
- water-soluble solvents include those having 1 to 5 carbon atoms, such as methyl alcohol, ethyl alcohol, n-propyl alcohol, isopropyl alcohol, n-butyl alcohol, sec-butyl alcohol, tert-butyl alcohol, isobutyl alcohol, and n-pentanol.
- Alkyl alcohols; 1 such as 3-methoxy-1-butanol, 3-methoxy-3-methyl-1-butanol, 3-methoxy-1-propanol, 1-methoxy-2-propanol, 3-methoxy-n-butanol, etc.
- oxyethylene or oxypropylene copolymers such as polyethylene glycol and polypropylene glycol; ethylene glycol, propylene glycol, diethylene glycol, dipropylene glycol, 1,2-propanediol, 1,3-propanediol, isobutylene glycol , triethylene glycol, tripropylene glycol, tetraethylene glycol, 1,3-propanediol, 2-methyl-1,2-propanediol, 2-methyl-1,2-propanediol, 1,2-butanediol, 1 , 3-butanediol, 1,4-butanediol, 1,2-pentanediol, 1,3-pentanediol, 1,2-hexanediol, 1,5-pentanediol, 1,6-hexanediol, 2- Diols such as methyl-2,4-pentanediol, 3-methyl-1,
- Monoalkyl ethers diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol ethyl methyl ether, triethylene glycol dimethyl ether, triethylene glycol diethyl ether, triethylene glycol ethyl methyl ether, tetraethylene glycol dimethyl ether, tetraethylene glycol diethyl ether, tetraethylene glycol ethyl Methyl ether, propylene glycol dimethyl ether, propylene glycol diethyl ether, propylene glycol ethyl methyl ether, dipropylene glycol dimethyl ether, dipropylene glycol diethyl ether, dipropylene glycol ethyl methyl ether, tripropylene glycol dimethyl ether, tripropylene glycol diethyl ether, tripropylene glycol Dialkyl ethers of polyhydric alcohols such as ethyl methyl ether; ethylene
- unsaturated hydrocarbons such as 1-hexene, 1-heptene, 1-octene, cyclic saturated hydrocarbons such as cyclohexane, cycloheptane, cyclooctane, cyclodecane, decalin, cyclohexene, cycloheptene, cyclooctene, 1,1 , 3,5,7-cyclooctatetraene, cyclounsaturated hydrocarbons such as cyclododecene, aromatic hydrocarbons such as benzene, toluene, xylene; N-methyl-2-pyrrolidone, 2-pyrrolidone, ⁇ -lactam , ⁇ -lactam, ⁇ -caprolactam, N-methyl-epsilon-caprolactam, 2-hydroxylethylpyrrolidone, N-2-hydroxyethyl-2-pyrrolidone, 3-methyl-2-pyrrolidinone, 1,3-d
- Examples include morpholines and terpene solvents. These can be used alone or in combination of two or more. Among these, it is preferable to select a water-soluble solvent so that the resin composition has a desired static surface tension, and for example, preferably contains at least one water-soluble solvent such as an alkanediol.
- the content of the water-soluble solvent is not particularly limited as long as it can disperse or dissolve each component, but the lower limit of the content of the water-soluble solvent is 5% by mass or more based on the total amount of the resin composition. It is preferably within this range, more preferably within the range of 10% by mass or more, and even more preferably within the range of 12% by mass or more.
- the upper limit of the content of the water-soluble solvent is preferably within the range of 50% by mass or less, more preferably within the range of 45% by mass or less, and within the range of 40% by mass or less based on the total amount of the resin composition. It is even more preferable that there be.
- the content of the water-soluble solvent is preferably in the range of 5% by mass or more and 50% by mass or less, more preferably 10% by mass or more and 45% by mass or less, based on the total amount of the water-based ink. More preferably, the content is in the range of 40% by mass or more.
- the resin composition according to this embodiment may contain a coloring material. Although it is not essential for the resin composition according to this embodiment to contain a coloring material, by containing a coloring material, it is possible to make a colored ink that forms a desired image pattern. It becomes possible to use white ink, metallic ink, etc. that can serve as a base layer.
- the coloring material may be a dye or a pigment.
- the pigment that can be used is not particularly limited, and includes organic pigments or inorganic pigments used in conventional resin compositions (colored inks). These may be used alone or in combination of two or more. Note that the resin composition according to this embodiment does not need to contain a coloring material.
- the dispersion stability of the pigment can be improved by using a dispersant or a dispersion aid (pigment derivative). Further, a pigment or dye may be included in the resin for use.
- the pigment examples include inorganic pigments and organic pigments conventionally used in resin compositions (colored inks). These may be used alone or in combination of two or more.
- Specific organic pigments include, for example, insoluble azo pigments, soluble azo pigments, derivatives from dyes, phthalocyanine organic pigments, quinacridone organic pigments, perylene organic pigments, perinone organic pigments, azomethine organic pigments, and anthraquinone organic pigments.
- Organic pigments (anthrone organic pigments), xanthene organic pigments, diketopyrrolopyrrole organic pigments, dioxazine organic pigments, nickel azo pigments, isoindolinone organic pigments, pyranthrone organic pigments, thioindigo organic pigments, condensed azo organic solid solution pigments such as benzimidazolone organic pigments, quinophthalone organic pigments, isoindoline organic pigments, quinacridone solid solution pigments, perylene solid solution pigments, and other pigments such as lake pigments and carbon black. It will be done.
- Examples of organic pigments using color index (C.I.) numbers include C.I. I. Pigment Yellow 1, 2, 3, 12, 13, 14, 16, 17, 20, 24, 73, 74, 75, 83, 93, 95, 97, 98, 109, 110, 114, 117, 120, 125, 128, 129, 130, 137, 138, 139, 147, 148, 150, 151, 153, 154, 155, 166, 168, 180, 185, 213, 214, C. I.
- dyes that can be used include azo dyes, benzoquinone dyes, naphthoquinone dyes, anthraquinone dyes, cyanine dyes, squarylium dyes, croconium dyes, Merocyanine dyes, stilbene dyes, diarylmethane dyes, triarylmethane dyes, fluorane dyes, spiropyran dyes, phthalocyanine dyes, indigo dyes such as indigoid, fulgide dyes, nickel complex dyes, and azulene dyes. Examples include dyes.
- inorganic pigments include titanium oxide, barium sulfate, calcium carbonate, zinc oxide, barium carbonate, silica, talc, clay, synthetic mica, alumina, zinc white, lead sulfate, yellow lead, zinc yellow, red iron ( Examples include red iron oxide (III), cadmium red, ultramarine blue, navy blue, chromium oxide green, cobalt green, amber, titanium black, synthetic iron black, and inorganic solid solution pigments.
- the average dispersed particle size of the pigment is not particularly limited as long as it can produce the desired color. Although it varies depending on the type of pigment, in order to obtain good dispersion stability and sufficient coloring power, the lower limit of the average dispersed particle size of the pigment is preferably within the range of 10 nm or more, and 20 nm or more. It is more preferably within this range, and even more preferably within the range of 30 nm or more.
- the upper limit of the average dispersed particle diameter of the pigment is preferably within the range of 500 nm or less, more preferably within the range of 400 nm or less, and even more preferably within the range of 300 nm or less.
- the average dispersed particle size is 500 nm or less, even when the resin composition according to the present embodiment is inkjet discharged, the nozzle of the inkjet head is unlikely to be clogged, and a homogeneous image with high reproducibility can be obtained. Can be done.
- the average dispersed particle size is 10 nm or more, the light resistance of the obtained recorded material can be made good.
- the range of the average dispersed particle diameter of the pigment is preferably in the range of 10 nm or more and 500 nm or less, more preferably in the range of 20 nm or more and 400 nm or less, and even more preferably in the range of 30 nm or more and 350 nm or less. .
- the average dispersed particle size of the pigment is the average particle size (D50) measured at 25°C using a concentrated particle size analyzer (manufactured by Otsuka Electronics Co., Ltd., model: FPAR-1000). ).
- volume-based cumulative 50% particle diameter (D50) means a particle diameter at which the cumulative volume calculated from the small diameter side is 50%.
- the "volume-based cumulative 50% particle diameter (D50)” may also be referred to as the "volume average particle diameter D50" or the "median diameter.”
- the resin composition according to this embodiment may contain a glitter pigment as a pigment.
- bright pigments include metal-containing bright pigments that are at least one of simple metals such as aluminum, silver, gold, nickel, chromium, tin, zinc, indium, titanium, and copper; metal compounds; alloys, and mixtures thereof;
- pearlescent pigments having pearlescent luster or interference luster such as mica, fish scale foil, bismuth acid chloride, silicon dioxide, metal oxides, metallic compounds, and laminated layers thereof.
- the resin composition according to the present embodiment contains a glittering pigment
- the glittering pigment is tabular (also expressed as fine plate-like, scale-like, etc.). Thereby, a more suitable metallic gloss can be imparted to the object.
- the content of the coloring material is not particularly limited, but the content of the coloring material is 0% in the total amount of the resin composition. It is preferably .05% by mass or more, more preferably 0.08% by mass or more, and even more preferably 0.1% by mass or more.
- the content of the coloring material is preferably 20.0% by mass or less, and 17.0% by mass or less based on the total amount of the resin composition. is more preferable, and even more preferably 15.0% by mass or less.
- the content of the coloring material is preferably 0.05% by mass or more and 20.0% by mass or less, more preferably 0.08% by mass or more and 17.0% by mass or less, based on the total amount of the resin composition. More preferably, the content is .1% by mass or more and 15.0% by mass or less. When the content of the coloring material is within the range of 0.05% by mass or more or 20% by mass or less, the dispersion stability of the coloring material and the coloring power can be excellently balanced.
- the resin composition according to this embodiment may contain a pigment dispersant together with the pigment.
- the pigment dispersant refers to a resin or a surfactant that has the function of improving the dispersibility of the pigment within the resin composition by adhering to a part of the surface of the pigment.
- the pigment dispersant that can be used in the resin composition according to this embodiment is not particularly limited.
- cationic, anionic, nonionic, amphoteric, silicone, and fluorine-based surfactants can be used.
- surfactants polymer surfactants (polymer dispersants) such as those exemplified below are preferred.
- a water-soluble polymer dispersant can be preferably used as the pigment dispersant that can be used in the resin composition according to this embodiment.
- water-soluble polymer dispersants include, for example, polyester-based, polyacrylic-based, polyurethane-based, polyamine-based, polycaptolactone-based main chains, and side chains containing amino groups, carboxyl groups, sulfo groups, and hydroxy groups.
- examples include dispersants having polar groups such as.
- (co)polymers of unsaturated carboxylic esters such as polyacrylic esters; copolymers of aromatic vinyl compounds such as styrene and ⁇ -methylstyrene and unsaturated carboxylic esters such as acrylic esters; (Partial) amine salts, (partial) ammonium salts and (partial) alkylamine salts of (co)polymers of unsaturated carboxylic acids such as polyacrylic acid; hydroxyl group-containing unsaturated carboxylic acid esters such as hydroxyl group-containing polyacrylic esters (co)polymers of and modified products thereof; polyurethanes; unsaturated polyamides; polysiloxanes; long-chain polyaminoamide phosphates; polyethyleneimine derivatives (poly(lower alkylene imine) and polyesters containing free carboxyl groups) Amides obtained by reaction and their bases); polyallylamine derivatives (selected from three types of compounds: polyallylamine and polyesters having free carboxylic est
- water-soluble polymer dispersants include SMA1440, SMA2625, SMA17352, SMA3840, SMA1000, SMA2000, SMA3000 manufactured by Cray Valley, JONCRYL67, JONCRYL678, JONCRYL586 manufactured by BASF Japan, JONCRYL611, JONCRYL680, JONCRYL682, JONCRYL690, JONCRYL819, JONCRYL -JDX5050, EFKA4550, EFKA4560, EFKA4585, EFKA5220, EFKA6230, Dispex Ultra PX4575, SOLSPERSE20000, SOLSPERSE27000, SOLSPERSE4 manufactured by Lubrizol 0000, SOLSPERSE41000, SOLSPERSE41090, SOLSPERSE43000, SOLSPERSE44000, SOLSPERSE45000, SOLSPERSE46000, SOLSPERSE47000, SOLSPERSE53095, SOLSPERSE54
- the resin composition according to this embodiment may contain a cationic compound.
- the resin composition according to this embodiment does not necessarily contain a cationic or anionic compound, but by containing a cationic or anionic compound, the resin composition according to this embodiment
- the composition can be a receiving solution (pretreatment solution).
- the coloring material contained in colored ink is anionic, and by applying a receiving solution (pretreatment liquid) containing a cationic compound to the substrate before applying the colored ink to the substrate, The cationic compound makes it possible to aggregate the coloring material, thereby suppressing bleeding of the colored ink.
- a receiving solution (pretreatment liquid) containing an anionic compound may be applied to the substrate before applying the colored ink to the substrate.
- the anionic compound makes it possible to aggregate the coloring material, thereby suppressing bleeding of the colored ink.
- cationic compounds include cationic resins and polyvalent metal salts (multivalent metal ions).
- the cationic resin can be synthesized by a known method, or a commercially available product can be used.
- commercially available products include APC-810, 815; D-6010, 6020, 6030, 6040, 6050, 6060, 6080, 6310, DEC-50, 53, 56, 65; FL-14, 42, 44LF, FQP-1264; RSL-18-22, 4071H, 4400, 8391, 8391H, HD70C, HF70D; WS-72 (manufactured by SNF), Arafix 100, 251S, 255, 255LOX (manufactured by Arakawa Chemical), DK-6810, 6853, 6885 ; WS-4010, 4011, 4020, 4024, 4027, 4030 (manufactured by Seiko PMC), Senka F-300; Papiogen P-105, P-113, P-271, P-316; Pitchnol QG5A; Miliogen P- 20; Unis
- the cationic resin may exist in the resin composition in a dissolved state or in a dispersed state as a polymer fine particle dispersion.
- the metal salt examples include polyvalent metal salts containing an ion of a polyvalent metal with a valence of at least two or more and an anion.
- polyvalent metal ions include calcium ions, magnesium ions, aluminum ions, titanium ions, iron (II) ions, iron (III) ions, cobalt ions, nickel ions, copper ions, zinc ions, barium ions, strontium ions, etc. can be mentioned.
- one type selected from calcium ions, magnesium ions, nickel ions, zinc ions, and aluminum ions because it has a large interaction with the coloring material in the resin composition and is highly effective in suppressing bleeding and unevenness. It is preferable to contain the above.
- the anion may be an inorganic anion or an organic anion.
- organic anions include acetic acid, benzoic acid, salicylic acid, 2,4-dihydroxybenzoic acid, 2,5-dihydroxybenzoic acid, dimethylolpropionic acid, pantothenic acid, succinic acid, maleic acid, glutaric acid, Mention may be made of the anions of suberic acid, trimellitic acid and methylmalonic acid.
- specific examples of inorganic anions include chloride ions, bromide ions, nitrate ions, and sulfate ions.
- the content of the cationic or anionic compound is not particularly limited, but the lower limit of the content of the cationic or anionic compound is within the range of 0.1% by mass or more based on the total amount of the resin composition.
- the content is preferably 0.8% by mass or more, more preferably 1.0% by mass or more.
- the upper limit of the content of the cationic or anionic compound is preferably 15% by mass or less, more preferably 8% by mass or less, and 7% by mass or less based on the total amount of the resin composition.
- the content of the cationic or anionic compound is within the range of 15% by mass or less based on the total amount of the resin composition, the storage stability and discharge stability of the resin composition are improved.
- the content of the cationic or anionic compound is preferably 0.1% by mass or more and 15% by mass or less, and 0.8% by mass or more and 8% by mass or less based on the total amount of the aqueous ink composition. It is more preferably within the range, and even more preferably within the range of 1.0% by mass or more and 7% by mass or less.
- the resin composition according to the present embodiment may contain a leveling agent as a surfactant different from the emulsifier and pigment dispersant contained in the above-mentioned copolymer.
- a leveling agent as a surfactant different from the emulsifier and pigment dispersant contained in the above-mentioned copolymer.
- the surface tension of the resin composition can be controlled within an appropriate range.
- Leveling agents include, but are not limited to, anionic surfactants, nonionic surfactants, silicone surfactants, and fluorine surfactants because of their excellent ability to adjust surface tension. Agents, acetylene glycol surfactants, and the like are preferably used.
- Emar Latemul, Perex, Neoperex, Demol (all anionic surfactants; manufactured by Kao Corporation), Sunnol, Liporan, Ripon, Ripal (all anionic surfactants; manufactured by Lion Corporation) (manufactured by Kao Corporation), Neugen, Epan, Sorgen (all nonionic surfactants; manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) Emulgen, Amit, Emazol (all nonionic surfactants; manufactured by Kao Corporation), Naroacty , Emulmin, Sanonic (all nonionic surfactants; manufactured by Sanyo Chemical Industries, Ltd.), Surfynol 104, 82, 420, 440, 465, 485, TG, 2502, SE-F, 107L, Dynor 360, Dynor 604, Dynor 607 (all acetylene glycol surfactants; manufactured by Evonik), Dynor 960 (a blend of acetylene glycol and silicone surfactants;
- the content of the leveling agent is not particularly limited, but the lower limit of the content of the leveling agent is preferably within the range of 0.30% by mass or more, and within the range of 0.40% by mass or more based on the total amount of the resin composition. It is more preferable that it is, and it is even more preferable that it is within the range of 0.50% by mass or more.
- the upper limit of the content of the leveling agent is preferably within the range of 5.0% by mass or less, more preferably within the range of 4.0% by mass or less, and 3.0% by mass based on the total amount of the resin composition. It is more preferable that it is within the following range.
- the content of the leveling agent is preferably in the range of 0.30% by mass or more and 5.0% by mass or less, and 0.40% by mass or more and 4.0% by mass or less based on the total amount of the aqueous ink composition. It is more preferably within the range of 0.50% by mass or more and 3.0% by mass or less.
- the resin composition according to the present embodiment may further contain conventionally known additives, if necessary.
- additives include waxes, viscosity modifiers, pH adjusters, antioxidants, preservatives, antifungal agents, antibacterial agents, antiviral agents, ultraviolet absorbers, light stabilizers, and the like.
- the method for preparing the resin composition according to the present embodiment is not particularly limited.
- a method of preparing a resin composition by adding a self-dispersing pigment, a resin, a surfactant, and other components as necessary to a water-soluble solvent A method in which a pigment and a dispersant are added to a water-soluble solvent and dispersed, and then a resin (resin dispersion), a surfactant, and other components as necessary are added. Examples include a method of adding a surfactant and other components as necessary, and then dispersing the pigment.
- the method of applying the resin composition according to this embodiment onto the surface of the base material is not particularly limited, and examples thereof include an inkjet method, a gravure method, a flexo method, a spray method, a screen method, a coater method, etc. Can be done. Among these, the inkjet method is preferred. If the inkjet method is used, it is possible to form a desired image by discharging it onto an arbitrary location on a base material of a desired electronic image.
- the surface tension of the resin composition according to this embodiment is not particularly limited, the upper limit of the surface tension at 25°C of the resin composition according to this embodiment is preferably 40.0 mN/m or less, and 35.0 mN/m or less. It is more preferably 0 mN/m or less, and even more preferably 32.0 mN/m or less.
- the lower limit of the surface tension at 25° C. of the resin composition according to the present embodiment is preferably 17.0 mN/m or more, more preferably 18.0 mN/m or more, and even more preferably 19.0 mN/m or more.
- the surface tension range of the resin composition according to the present embodiment at 25° C.
- mN/m or more and 40.0 mN/m or less is preferably 17.0 mN/m or more and 40.0 mN/m or less, more preferably 18.0 mN/m or more and 35.0 mN/m or less. , more preferably 19.0 mN/m or more and 32.0 mN/m or less.
- Ink set The above resin composition can be used as a primer agent, whether it is a colored ink, a metallic ink, etc., a receiving solution containing a cationic compound, or a clear ink that does not contain a coloring material. It may be an overcoat ink.
- the ink set according to this embodiment may be a combination of these ink compositions.
- At least one composition included in the ink set may be a resin composition containing a copolymer containing at least two types of monomers as constituent units.
- composition A is a resin composition containing a copolymer containing at least two types of monomers as constituent units
- composition B is a resin composition containing a copolymer containing at least two types of monomers as structural units.
- the composition may be different from a resin composition containing a copolymer containing at least two types of monomers as constituent units.
- both composition A and composition B may be resin compositions containing copolymers containing at least two types of monomers as constituent units. The same applies to ink sets containing three or more types of compositions.
- Examples of the ink set according to the present embodiment include an ink set containing a colored ink composition containing a coloring material and a receiving solution (pretreatment liquid) containing a cationic compound, and a colored ink containing a coloring material.
- Examples include an ink set that includes a composition, a receiving solution (pretreatment liquid) containing a cationic compound, and an overcoat ink, and an ink set that includes a colored ink composition containing a coloring material and an overcoat ink.
- the ink set may also be an ink set that combines colored ink compositions containing coloring materials, such as yellow, magenta, cyan, black, and intermediate colors thereof (for example, orange ink, green ink, blue ink, red
- the ink set may be a combination of a plurality of compositions, such as a colored ink composition (ink) or a light colored ink composition (for example, light magenta ink, light cyan ink, light black ink).
- an ink set including a white ink composition containing a white coloring material, a yellow ink composition, a magenta ink composition, a cyan ink composition, and a black ink composition, and a white ink composition, and a white ink composition containing a white coloring material
- the ink set may include a yellow ink composition, a magenta ink composition, a cyan ink composition, a black ink composition, and an intermediate color ink composition or a light color ink composition of yellow, magenta, cyan, or black.
- an ink set including a metallic ink containing a glittering pigment, a yellow ink composition, a magenta ink composition, a cyan ink composition, and a black ink composition, a metallic ink containing a glittering pigment, and a yellow ink composition.
- the ink set may include a magenta ink composition, a cyan ink composition, a black ink composition, and an intermediate color ink composition or a light color ink composition of yellow, magenta, cyan, or black.
- the recording method according to this embodiment is a recording method in which the above resin composition containing a copolymer containing at least two types of monomers as constituent units is applied onto a substrate.
- the above resin composition containing a copolymer containing at least two types of monomers as constituent units has high storage stability, so it is possible to apply the resin composition on a substrate while maintaining high storage stability. It is possible to apply
- the method of applying the above-mentioned resin composition containing a copolymer containing at least two types of monomers as constituent units onto the surface of the base material is not particularly limited, and examples thereof include an inkjet method, a gravure method, a flexo method, Examples include a spray method, a screen method, and a coater method. Among these, the inkjet method is preferred. If the inkjet method is used, it is possible to eject to any location on the base material.
- the recording method according to this embodiment may include a drying step of drying the resin composition applied to the surface of the base material. Thereby, the heating temperature during printing can be adjusted and the productivity of recorded matter can be improved.
- Examples of methods for drying the resin composition applied to the surface of the substrate include methods for drying it using a heating mechanism such as a pre-heater, platen heater, and after-heater provided in the device, and a method for drying the resin composition applied to the surface of the recorded material. It may be a blower mechanism that blows hot air or room temperature air, or a radiation irradiation mechanism that heats the surface of the recorded material using infrared rays or the like. Further, a plurality of these heating mechanisms may be combined.
- a heating mechanism such as a pre-heater, platen heater, and after-heater provided in the device
- a method for drying the resin composition applied to the surface of the recorded material may be a blower mechanism that blows hot air or room temperature air, or a radiation irradiation mechanism that heats the surface of the recorded material using infrared rays or the like. Further, a plurality of these heating mechanisms may be combined.
- the above-mentioned resin composition containing a copolymer containing at least two types of monomers as constituent units can form a coating film sufficiently even when dried at a relatively low temperature, and the resulting record can be
- the material has high solvent resistance. Therefore, by drying at a low temperature, it is possible to produce recorded matter with high productivity while reducing energy load and load on the apparatus.
- the surface of the recorded material it is preferable to dry the surface of the recorded material to a temperature of 120°C or lower, more preferably to dry the surface to a temperature of 100°C or lower, and dry the surface to a temperature of 80°C or lower. It is more preferable to dry it so that it becomes. Further, in the recording method according to the present embodiment, it is preferable to dry the surface of the recorded material to a temperature of 30°C or higher, more preferably to dry the surface to a temperature of 35°C or higher, and more preferably to a temperature of 40°C or higher. It is more preferable to dry it.
- the surface of the recorded material it is preferable to dry the surface of the recorded material to a temperature of 30°C or higher and 120°C or lower, more preferably 35°C or higher and 100°C or lower, and 40°C or higher. It is more preferable to dry at a temperature of 80° C. or lower.
- the above-mentioned resin composition containing a copolymer containing at least two types of monomers as constituent units can be discharged using a piezo method, a thermal method, an electrostatic method, etc. Any method may be used.
- the above-mentioned recording method can also be defined as a method for producing a recorded material in which the above-mentioned resin composition containing a copolymer containing at least two types of monomers as constituent units is applied onto a substrate.
- the base material (recording medium) included in the recorded matter according to this embodiment is not particularly limited, and may be a non-absorbent base material such as a resin base material, a metal plate, or glass, or a non-absorbent base material such as paper or cloth.
- a non-absorbent base material such as a resin base material, a metal plate, or glass
- a non-absorbent base material such as paper or cloth.
- Various types of base materials can be used, such as absorbent base materials such as 100% absorbent base material, or surface coated base materials such as base materials provided with a receptive layer.
- Non-absorbent base materials include resin base materials such as polyester resin, polypropylene synthetic paper, polypropylene resin, polyethylene resin, acrylic resin, styrene resin, polycarbonate resin, ABS resin, vinyl chloride resin, polyimide resin, etc. Examples include metal, metal foil coated paper, glass, synthetic rubber, and natural rubber.
- the above-mentioned resin composition containing a polymer containing a specific monomer as a constituent unit can form a coating film with high adhesion even to olefin resins. It is preferable that it is a type resin. Among these, it has particularly high adhesion to surfaces of olefin resins that have been subjected to surface treatments such as corona treatment, flame treatment, plasma treatment, flame treatment, ultraviolet irradiation treatment, and chromic acid treatment.
- the olefin resin may be unstretched or may be uniaxially stretched, biaxially stretched, or the like.
- absorbent substrate examples include cardboard, medium-quality paper, high-quality paper, synthetic paper, cotton, synthetic fabric, silk, hemp, fabric, nonwoven fabric, and leather.
- Examples of the surface-coated base material include coated paper, art paper, cast paper, lightweight coated paper, lightly coated paper, and the like.
- a coating film of resin composition is formed by volatilization of the solvent (water or water-soluble organic solvent) contained in the above resin composition containing a copolymer containing at least two types of monomers as constituent units. It is a layer.
- the resin composition contains a coloring material, it becomes a decorative layer or a base layer for forming a desired image.
- the shape of the "coating film” is not limited to, for example, a flat plate or a layered shape, and may have unevenness, or may have holes formed in some parts.
- a coating film may be formed on a part of the surface.
- a coating film of a resin composition that is absorbed into an absorbent substrate so that the coating film of the resin composition becomes a part of the substrate is also referred to as a coating film of the resin composition.
- the above-mentioned resin composition containing a copolymer containing at least two types of monomers as structural units is used as a receiving solution containing a cationic compound, at least two types of monomers are included on the base material as structural units.
- the above resin composition (receiving solution) containing a copolymer is applied, and the above resin composition (colored ink) containing a copolymer containing at least two types of monomers as constituent units is applied thereon.
- the above resin composition (receiving solution) containing a copolymer containing at least two types of monomers as constituent units may be applied onto the base material, and then at least two types of monomers may be used as constituent units on the base material.
- a composition (colored ink) different from the above-mentioned resin composition (colored ink) containing the copolymer may be applied.
- the composition forming the recording layer of the recorded matter may be the above-mentioned resin composition containing a copolymer containing at least two types of monomers as constituent units, or the composition forming the recording layer of the recorded matter may be the above-mentioned resin composition containing a copolymer containing at least two types of monomers as constituent units.
- the composition may be different from the above resin composition containing a copolymer containing a monomer as a constituent unit.
- Examples of the apparatus according to this embodiment include a printing machine that uses the above-mentioned resin composition containing a copolymer containing at least two types of monomers as constituent units, or the resin composition contained in the above-mentioned ink set. It will be done.
- the apparatus according to this embodiment is not particularly limited, examples thereof include an inkjet recording apparatus, a gravure printing machine, a flexo printing machine, a spray printing machine, a screen printing machine, and various coaters such as a blade coater and a die coater. Can be done.
- the apparatus according to the present embodiment is preferably an inkjet recording apparatus equipped with a container filled with the resin composition described above or a resin composition included in the ink set described above. Being an inkjet recording device, it is possible to eject ink to any location on the base material.
- the apparatus is equipped with a container for supplying the resin composition described above or the resin composition contained in the ink set.
- These storage containers are not particularly limited, and include, for example, containers such as ink bottles, pouches, bag-in-boxes, and drums. Further, these containers may be further housed in a cartridge or the like.
- the material of the storage container is not particularly limited, and may be made of conventionally known resin, or may be made of a material containing some metal material (for example, an aluminum pouch with an aluminum vapor deposition layer). .
- this apparatus is preferably equipped with a drying mechanism that dries the resin composition after it is discharged. This makes it possible to adjust the surface temperature of the recorded material during printing and effectively remove volatile components contained in each resin composition.
- the drying mechanism is not particularly limited as long as it can dry the recording medium, but it may include a heater such as a pre-heater, platen heater, after-heater, radiation irradiation, or a blower mechanism (hot air, room temperature air, etc.). preferable. Further, a plurality of these heating mechanisms may be combined.
- the ejection method in each ejection section may be any method such as a piezo method, a thermal method, or an electrostatic method.
- the temperature was raised to 80° C., and while maintaining the temperature, 6.7 parts of 3% potassium persulfate and the remaining emulsified monomer composition were added dropwise over 4 hours to allow the polymerization reaction to proceed.
- the pH was adjusted to 8 using a 10% ammonia aqueous solution, and the reaction was aged for 1 hour. Thereafter, the mixture was cooled to room temperature to obtain a milky white resin dispersion.
- the weight average molecular weight, solid content concentration, viscosity, average particle diameter, and theoretical glass transition temperature of the obtained resin dispersion 1 are shown in the table below.
- Example 2 to 4 Synthesis of resin dispersions 2 to 4 Resins were prepared in the same manner as in Example 1, except that the amounts of cyclohexyl methacrylate and n-butyl methacrylate were changed as shown in Table 2 below. Dispersions 2 to 4 were obtained. The weight average molecular weight, solid content concentration, viscosity, average particle diameter, and theoretical glass transition temperature of the obtained resin dispersions 2 to 4 are shown in Table 2 below.
- Example 5 to 7 Synthesis of resin dispersions 5 to 7 The same procedure as in Example 1 was carried out except that n-butyl methacrylate was changed to cyclohexyl acrylate and the blending amounts of cyclohexyl methacrylate and cyclohexyl acrylate were changed as shown in the table below. Resin dispersions 5 to 7 were obtained in the same manner as in Example 1. The weight average molecular weight, solid content concentration, viscosity, average particle diameter, and theoretical glass transition temperature of the resulting resin dispersions 5 to 7 are shown in the table below.
- Example 8-9 Synthesis of resin dispersions 8-9 Same as Example 1 except that n-butyl methacrylate was not used and the blending amounts of cyclohexyl methacrylate and cyclohexyl acrylate were changed as shown in the table below. Resin dispersions 8 and 9 were obtained in the same manner. The weight average molecular weight, solid content concentration, viscosity, average particle diameter, and theoretical glass transition temperature of the resulting resin dispersions 8 to 9 are shown in the table below.
- Example 10 Synthesis of solution resin 1 (solution polymerization) 100.0 parts by mass of diethylene glycol ethyl methyl ether was charged into a reactor equipped with a cooling tube, an addition funnel, a nitrogen inlet, a mechanical stirrer, and a digital thermometer, and the temperature was raised to 95°C under a nitrogen atmosphere. A mixed solution of 98.5 parts by mass of hecyclohexyl methacrylate, 1.5 parts by mass of methacrylic acid, and 1.60 parts by mass of Perbutyl O (manufactured by NOF Corporation) was continuously added dropwise over 2 hours.
- solution resin 1 solution polymerization
- Example 11 Synthesis of resin dispersion 10 (suspension polymerization) To 941.3 g of water (deionized water) in which 36.9 g of magnesium chloride was dissolved was added 188.3 g of water (deionized water) in which 26.0 g of sodium hydroxide was dissolved, and the mixture was stirred for 20 minutes. Add thereto a mixture consisting of 78.8 parts of cyclohexyl methacrylate, 19.7 parts of n-butyl methacrylate, 1.5 parts of methacrylic acid, and 5.81 g of Perbutyl O (manufactured by NOF Corporation), and stir with a homogenizer. A monomer composition was prepared.
- the above monomer composition was charged into a glass reaction vessel equipped with a thermometer, a stirrer, a reflux condenser, and a nitrogen introduction tube, and the temperature was raised to 80° C. while stirring. Thereafter, the polymerization reaction was allowed to proceed for 6 hours while maintaining the temperature at 80°C. After the reaction was completed, the pH was adjusted to 8 using hydrochloric acid, and the reaction was aged for 1 hour. Thereafter, the mixture was cooled to room temperature to obtain a milky white resin dispersion.
- the weight average molecular weight, solid content concentration, viscosity, average particle diameter, and theoretical glass transition temperature of the obtained resin dispersion 10 are shown in the table below.
- Example 12 to 19 Synthesis of resin dispersions 11 to 18
- the amounts of cyclohexyl methacrylate, n-butyl methacrylate, surfactant, and polymerization initiator were changed as shown in the table below, and the monomers were added dropwise.
- Example 1 except that the aging time after completion was changed to 10 minutes (resin dispersion 18), 20 minutes (resin dispersion 17), 30 minutes (resin dispersion 16), and 45 minutes (resin dispersion 15).
- Resin dispersions 11 to 18 were obtained in the same manner as above.
- the weight average molecular weight, solid content concentration, viscosity, average particle diameter, and theoretical glass transition temperature of the resulting resin dispersions 11 to 18 are shown in the table below.
- Example 28 Synthesis of Resin Dispersion 27
- Resin dispersion 27 was obtained in the same manner as in Example 27, except that the blended amounts of monomers were changed as shown in the table below.
- the weight average molecular weight, solid content concentration, viscosity, average particle diameter, and theoretical glass transition temperature of the obtained resin dispersion 27 are shown in the table below.
- Example 29 Synthesis of Resin Dispersion 28
- Resin dispersion 26 was used in Example 20 except that n-butyl methacrylate was changed to cyclohexyl acrylate and the blending amounts of cyclohexyl methacrylate and cyclohexyl acrylate were changed as shown in the table below.
- Resin dispersion 28 was obtained in the same manner.
- Table 2 shows the weight average molecular weight, solid content concentration, viscosity, average particle diameter, and theoretical glass transition temperature of the resin dispersion 28 obtained.
- Example 30 Synthesis of Resin Dispersion 29
- Resin dispersion 29 was obtained in the same manner as in Example 29, except that the blended amounts of monomers were changed as shown in the table below.
- the weight average molecular weight, solid content concentration, viscosity, average particle diameter, and theoretical glass transition temperature of the obtained resin dispersion 29 are shown in the table below.
- the storage stability of the resins (resin dispersions) of Examples and Comparative Examples was evaluated. Specifically, the resins (resin dispersions) of Examples and Comparative Examples were placed in airtight containers and left in a hot air dryer at 60° C. for 7 days. Judgment was made by visually observing the condition after being left standing and evaluating it based on the following criteria.
- ⁇ There is no change at all in appearance and viscosity. ⁇ : There is no change in appearance, but there is a change in which the viscosity slightly increases or decreases. ⁇ : There are bumps in appearance and the viscosity increases or decreases significantly. ⁇ : Gelled or separated into pudding-like state.
- viscosity The viscosity of the resins (resin dispersions) of Examples and Comparative Examples was measured. Specifically, the viscosity of the resins (resin dispersions) of Examples and Comparative Examples was measured at 25° C. using a B-type viscometer.
- the average particle diameters of the resins (resin dispersions) of Examples and Comparative Examples were measured. Specifically, the resins (resin dispersions) of Examples and Comparative Examples were measured at a measurement temperature of 25° C. using a concentrated particle size analyzer FPAR-1000 (manufactured by Otsuka Electronics Co., Ltd.).
- the weight average molecular weights of the resins (resin dispersions) of Examples and Comparative Examples were measured. Specifically, the resins (resin dispersions) of Examples and Comparative Examples were subjected to gel permeation using a GPC measurement device (manufactured by Tosoh Corporation, "HLC-8320GPC") using polystyrene as a standard substance and THF as an eluent. The weight average molecular weight was measured by chromatography.
- the amount of unreacted monomer was measured for the resins (resin dispersions) of Examples and Comparative Examples. Specifically, the amount of unreacted monomers in the resins (resin dispersions) of Examples and Comparative Examples was determined by gas chromatography using Nexis GC-2030 (manufactured by Shimadzu Corporation). was measured. "SH-Rtx-Wax (30 m, 0.25 mm ID, 0.25 ⁇ m df)" was used for the column. A flame ionization detector (FID) was used as a detector, and nitrogen was used as a carrier gas.
- FID flame ionization detector
- an antifoaming agent "Surfynol 104PG" manufactured by Air Products
- Example 21, 22 25% by mass of the polymer fine particle dispersion (solid content concentration 30%), 9% by mass of 1,2-hexanediol, 25% by mass of 1,2-propanediol, 0.5% by mass of a polysiloxane compound, and water (desorbed).
- a resin composition containing 40.5% by mass of ionized water was produced.
- Viscosity change rate 5% or less Viscosity change rate more than 5% but less than 7.5%
- Adhesion Adhesion was evaluated for resin compositions containing the resins of Examples and Comparative Examples. Specifically, the resin compositions of Examples and Comparative Examples were coated onto printing substrates (surface-modified substrate: corona-treated OPP, untreated substrate: untreated OPP) using bar coater #4. After drying at 100°C for 8 minutes, cellophane tape (trade name: Cellotape (registered trademark), manufactured by Nichiban Co., Ltd.) was sufficiently pressed against the coated area, and the cellophane tape was peeled off. was visually observed, and the adhesion was evaluated according to the evaluation criteria shown below.
- printing substrates surface-modified substrate: corona-treated OPP, untreated substrate: untreated OPP
- bar coater #4 After drying at 100°C for 8 minutes, cellophane tape (trade name: Cellotape (registered trademark), manufactured by Nichiban Co., Ltd.) was sufficiently pressed against the coated area, and the cellophane tape was peeled off. was visually observed, and
- Resin compositions containing the resins (resin dispersions) of Examples and Comparative Examples were evaluated for blocking resistance. Specifically, the resin compositions of Examples and Comparative Examples were applied to a printing substrate (surface-modified substrate: corona-treated OPP) using bar coater #4, and after drying at 100°C for 8 minutes, The coated and non-coated sides of the base material were placed one on top of the other, a load of 3 kg/cm 2 was applied for 18 hours at 50° C. and 80% humidity, and then quickly peeled off, and the blocking resistance was evaluated using the following criteria.
- a printing substrate surface-modified substrate: corona-treated OPP
- bar coater #4 bar coater #4
- Solvent resistance was evaluated for resin compositions containing the resins (resin dispersions) of Examples and Comparative Examples. Specifically, a solid image print with a print density of 100% is produced on a printing substrate (surface-modified substrate: corona-treated OPP) using an inkjet recording device, and the temperature is arbitrarily set at the temperature shown in the table below (60°C, After drying at 80°C, 100°C for 8 minutes, the coating film on the coated surface of the ink composition immediately after printing was tested using a Gakushin rub fastness tester type II, weight 200g, cloth: ethanol with a mass concentration of 50%. The appearance of the coating film was observed using a No. 3 gold cloth immersed in an aqueous solution. The appearance of the coating film was evaluated using the following evaluation criteria (coating film appearance index) (indicated as solvent resistance in the table).
- the stretchability of the resin compositions containing the resins (resin dispersions) of Examples and Comparative Examples was evaluated. Specifically, it was coated on a printing substrate (adhesive polyvinyl chloride film) using bar coater #4 and dried at 100° C. for 8 minutes. Thereafter, the base material coated with the resin composition was cut into a vertically long rectangle measuring 1.5 cm x 9.0 cm, and the backing paper was removed. The upper and lower parts were fixed and the entire coating was stretched at a speed of 0.1 mm/min. The test was stopped at the point where there were changes such as cracks in the coating film, and the stretching ratio at that time was evaluated.
- CHMA is cyclohexyl methacrylate.
- CHMA is cyclohexyl methacrylate.
- CHMA is cyclohexyl acrylate.
- DCPMA is dicyclopentanyl methacrylate.
- THFMA is tetrahydrofurfuryl methacrylate.
- CPhA is 4-chlorophenylacrylate.
- MAA is methacrylic acid.
- DMMA is 2-(dimethylamino)ethyl methacrylate.
- MMA is methyl methacrylate.
- BMA is butyl methacrylate.
- Mw is the weight average molecular weight.
- Mn is the number average molecular weight.
- corona-treated OPP is a polypropylene resin base material (polyolefin resin base material) whose surface has been subjected to corona treatment.
- untreated OPP is an untreated polypropylene resin base material (polyolefin resin base material).
- PVC refers to adhesive polyvinyl chloride film.
- the resin contains a copolymer containing a specific monomer as a constituent unit, it can be added to the resin composition to coat the coating surface with a solvent-resistant resin composition. It can be seen that a film can be formed.
- the resins of Examples 1 to 9, 12 to 15, and 25 to 30 containing emulsion polymers are more stable in storage than the resins of Examples 10 and 11 by being included in the resin composition. It had excellent characteristics.
- the resins of Examples 1 to 9, 12 to 15, and 25 to 30, in which the content of unreacted monomers is 0.1% by mass or less based on the total amount of the resin have a lower content compared to the resins of Examples 16 to 19.
- a coating film with high blocking resistance could be formed.
- the resins of Examples 1 to 9, 12 to 15, and 25 to 30 containing resins with Tg in the range of 0°C to 120°C have a higher resin composition than the resin of Example 22. By containing it, a coating film with high solvent resistance and adhesion could be formed.
- Examples 1 to 9, 12 to 15 contain monomer A in a proportion of 50% or more in the total amount of the copolymer, and monomer B in a proportion of 0.1% or more and 10% or less in the total amount of the copolymer. Even when compared with the resins of Examples 23 and 24, the resins of Examples 25 to 30 were able to form coating films with high solvent resistance, adhesion, and blocking resistance by being included in the resin composition.
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Abstract
Description
樹脂。
モノマーA:脂環構造、複素環構造、及び芳香環構造からなる群より選択される少なくとも1つ以上の環構造を有するモノマー
モノマーB:酸性基または塩基性基を有するモノマー
樹脂分散体。
(2)に記載の樹脂分散体。
(2)又は(3)に記載の樹脂分散体。
(2)から(4)のいずれかに記載の樹脂分散体。
CH2=C(R1)-R2 ・・・式(1)
(R1は水素又はメチル基である)
(2)から(5)のいずれかに記載の樹脂分散体。
(2)から(6)のいずれかに記載の樹脂分散体。
前記モノマーBは、共重合体全量中0.1%以上10%以下の割合で含有する
(2)から(7)のいずれかに記載の樹脂分散体。
樹脂組成物。
本実施の形態に係る樹脂は、以下のモノマーA及びモノマーBを構成単位として含む共重合体を含有することを特徴とする。
モノマーB:酸性基または塩基性基を有するモノマー
モノマーAとは、脂環構造、複素環構造、及び芳香環構造からなる群より選択される少なくとも1つ以上の環構造を有するモノマーである。
(R1は水素又はメチル基である)
モノマーBとは、酸性基または塩基性基を有するモノマーである。酸性基または塩基性基を有するモノマーを含むことにより、樹脂組成物は、保存安定性を高いものにすることができる。特に、樹脂分散体や樹脂組成物中に高分子微粒子分散体として分散する場合には、高分子微粒子分散体に静電反発力を付与して高分子微粒子分散体の分散安定性が向上するので、樹脂の分散安定性を向上させることが可能となる。なお、モノマーBの酸性基または塩基性基はそのままであっても中和されることで中和塩の状態になっていてもよい。
本実施の形態に係る樹脂組成物に含まれる共重合体は、モノマーA及びモノマーBとは異なるその他のモノマーを構成単位として含んでいてもよいし、含んでいなくともよい。その他のモノマーとしては、メチル(メタ)アクリレート、ブチル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、エチル(メタ)アクリレート、イソブチル(メタ)アクリレート、tert-ブチル(メタ)アクリレート、イソデシル(メタ)アクリレート、トリフルオロエチル(メタ)アクリレート)、ジメチルアクリルアミド、ジエチルアクリルアミド、ヒドロキシエチルアクリルアミド、イソプロピルアクリルアミド等を挙げることができる。これらのその他のモノマーは単独で使用しても良いし、複数のモノマーを組み合わせもよい。
本実施の形態に係る樹脂は、モノマーA及びモノマーBを構成単位として含む共重合体を含有する。このような共重合体を樹脂組成物中に含有させても保存安定性が高く、かつ、樹脂組成物に含有されることで、その塗布表面に耐溶剤性を有する樹脂組成物の塗膜を形成することができる。
本実施の形態に係る樹脂分散体は、上記の特定のモノマーを構成単位として含む共重合体を含有する樹脂を高分子微粒子分散体として含有する樹脂分散体である。なお、本明細書において樹脂分散体とは、主に基材(記録媒体)等の表面に塗布し、記録層やプライマー層やオーバーコート層などのそれぞれの機能を有する層を形成するため樹脂組成物とは異なる。本実施の形態に係る樹脂分散体は、所望の機能を有する塗膜を形成するための樹脂組成物の製造等に用いられ、上記の特定のモノマーを構成単位として含む共重合体を含有する樹脂を高分子微粒子分散体として水等の液体分散媒に分散されたものである。例えば、本実施の形態に係る樹脂分散体と、樹脂組成物に含まれる他の成分(例えば、色材、カチオン性の化合物、レベリング剤等)と、を混合することにより、樹脂組成物を製造することが可能である。
本実施の形態に係る樹脂組成物は、上記の樹脂分散体を含有する。この樹脂組成物は、上記の特定のモノマーを構成単位として含む共重合体を含有しているため、保存安定性が高いものである。さらに、基材(記録媒体)や記録物等の表面にこの樹脂組成物を塗布することにより、耐溶剤性を有する樹脂組成物の塗膜を形成することができる。なお、本明細書において、「樹脂組成物」とは樹脂又は樹脂分散体を含有する組成物(樹脂含有組成物又は樹脂含有インク組成物とも称される)であることを意味し、任意成分として後述する水や水溶性溶媒を含むことで液状(インク状)となった組成物を含む意味として使用する。
樹脂は、上記の特定のモノマーを構成単位として含む共重合体を含有する樹脂を使用することができる。
本実施の形態に係る樹脂組成物は、水を含有する。水としては、種々のイオンを含有するものではなく、脱イオン水を使用することが好ましい。水の含有量としては、各成分を分散又は溶解可能なものであれば特に限定されるものではないが、水の含有量の下限は、樹脂組成物全量中30質量%以上の範囲内であることが好ましく、45質量%以上の範囲内であることがより好ましく、50質量%以上の範囲内であることがさらに好ましい。水の含有量の上限は、樹脂組成物全量中85質量%以下の範囲内であることが好ましく、80質量%以下の範囲内であることがより好ましく、75質量%以下の範囲内であることがさらに好ましい。水の含有量の範囲は、樹脂組成物全量中30質量%以上85質量%以下の範囲内であることが好ましく、45質量%以上80質量%以下の範囲内であることがより好ましく、50質量%以上75質量%以下の範囲内であることがさらに好ましい。
本実施の形態に係る樹脂組成物は、水溶性溶媒を含有してもよい。溶媒は、色材等を分散又は溶解することができるものである。なお、本明細書において「水溶性溶媒」とは、主に水溶性有機溶媒を意味する。また、この水溶性溶媒とは、必ずしも含有成分を全て溶解するための溶媒である必要はなく、含有成分の少なくとも一部を分散する分散媒であってもよい。
本実施の形態に係る樹脂組成物には色材を含有してもよい。本実施の形態に係る樹脂組成物は、色材を含有することは必須の構成ではないが、色材を含有することで、所望の画像パターンを形成するような着色インクにすることや、その下地層となるようなホワイトインクやメタリックインク等にすることが可能となる。色材としては、染料であっても顔料であってもよい。
本実施の形態に係る樹脂組成物には顔料とともに顔料分散剤が含有されていてもよい。ここで顔料分散剤とは、顔料表面の一部に付着することで樹脂組成物内での顔料の分散性を向上させる機能を有する樹脂又は界面活性剤のことを意味する。
本実施の形態に係る樹脂組成物にはカチオン性の化合物を含有してもよい。本実施の形態に係る樹脂組成物は、カチオン性又はアニオン性の化合物を含有することは必須の構成ではないが、カチオン性又はアニオン性の化合物を含有することで、本実施の形態に係る樹脂組成物を受理溶液(前処理液)にすることができる。一般的に着色インクに含まれる色材がアニオン性であり、基材に着色インクを塗布するのに先立ち、カチオン性の化合物を含む受理溶液(前処理液)を基材に塗布することで、カチオン性の化合物により色材を凝集させることが可能となって、着色インクのにじみを抑制することができる。また、着色インクに含まれる色材がカチオン性である場合には、基材に着色インクを塗布するのに先立ち、アニオン性の化合物を含む受理溶液(前処理液)を基材に塗布することで、アニオン性の化合物により色材を凝集させることが可能となって、着色インクのにじみを抑制することができる。
本実施の形態に係る樹脂組成物は、上述した共重合体に含まれる乳化剤や顔料分散剤とは異なる界面活性剤としてレベリング剤を含有してもよい。レベリング剤を含有することで、樹脂組成物の表面張力を適切な範囲に制御することができる。レベリング剤としては、特に限定されるものではないが、表面張力の調整性が優れる点から、アニオン系界面活性剤、非イオン性界面活性剤、シリコーン(シリコン)系界面活性剤、フッ素系界面活性剤、アセチレングリコール系界面活性剤等が好ましく用いられる。
本実施の形態に係る樹脂組成物は、必要に応じて、さらに、従来公知の添加剤を含んでもよい。添加剤としては、例えば、ワックス、粘度調整剤、pH調整剤、酸化防止剤、防腐剤、防黴剤、抗菌剤、抗ウイルス剤、紫外線吸収剤、光安定剤等が挙げられる。
本実施の形態に係る樹脂組成物の調製方法は、特に限定されない例えば、水溶性溶媒に自己分散型の顔料、樹脂、界面活性剤及び必要に応じてその他の成分を添加して調製する方法、水溶性溶媒に、顔料と分散剤を加えて分散した後、樹脂(樹脂分散体)、界面活性剤及び必要に応じてその他の成分を添加して調製する方法、水溶性溶媒に顔料と樹脂と界面活性剤と必要に応じてその他の成分を添加した後、顔料を分散して調製する方法等が挙げられる。
上記の樹脂組成物は、着色インクであっても、メタリックインク等であっても、カチオン性の化合物を含む受理溶液であっても、色材を含有しないクリアインクであっても、プライマー剤であっても、オーバーコートインクであってもよい。本実施の形態に係るインクセットは、これらのインク組成物を組み合わせたインクセットとしてもよい。
本実施の形態に係る記録方法は、少なくとも2種類のモノマーを構成単位として含む共重合体を含有する上記の樹脂組成物を基材上に塗布する記録方法である。
上述した記録方法は、少なくとも2種類のモノマーを構成単位として含む共重合体を含有する上記の樹脂組成物を基材上に塗布する記録物の製造方法と定義することもできる。
上記の実施形態の記録物の製造方法により製造された記録物を構成する各層について説明する。具体的に、少なくとも2種類のモノマーを構成単位として含む共重合体を含有する上記の樹脂組成物、又は上記のインクセットに含まれる樹脂組成物が基材上に塗布された記録物である。以下、記録物を構成する媒体(記録媒体)や樹脂組成物の層について説明する。
樹脂組成物の塗膜とは、少なくとも2種類のモノマーを構成単位として含む共重合体を含有する上記の樹脂組成物に含まれる溶媒(水や水溶性有機溶剤)が揮発することにより形成される層である。例えば樹脂組成物に色材を含有した場合には、所望の画像を形成する加飾層やその下地層となる。なお、本明細書において「塗膜」の形状は、例えば平板状や層状に限定されるものではなく、凹凸を有するものであってもよく、一部に孔が形成されているものであってもよいし、例えば表面の一部に塗膜が形成されているものであってもよい。また、吸収性基材に吸収されて実質的に樹脂組成物の塗膜が基材の一部のような状態になっているものも便宜上、樹脂組成物の塗膜と表記する。
本実施の形態に係る装置は少なくとも2種類のモノマーを構成単位として含む共重合体を含有する上記の樹脂組成物、又は上記のインクセットに含まれる樹脂組成物が使用される印刷機などが挙げられる。本実施の形態に係る装置は、特に制限はされないが、例えば、インクジェット記録装置、グラビア印刷機、フレキソ印刷機、スプレー印刷機、スクリーン印刷機、ブレードコーターやダイコーターなどの各種コーターなどを挙げることができる。
[実施例1]樹脂分散体1の合成
シクロヘキシルメタクリレート88.7部、n-ブチルメタクリレート9.8部、メタクリル酸1.50部からなる混合物を、水(脱イオン水)41.0部に「エマルゲンA-90(花王社製;ノニオン型界面活性剤、固形分100%)」2.0部と「エマール20CM(花王社製;アニオン型界面活性剤、固形分25%)」6.2部を溶解した水溶液中に添加し、撹拌することで乳化モノマー組成物を作製した。
実施例1において、シクロヘキシルメタクリレート、およびn‐ブチルメタクリレートの配合量を下記表2のように変更した以外は実施例1と同様にして樹脂分散体2~4を得た。得られた樹脂分散体2~4の重量平均分子量、固形分濃度、粘度、平均粒子径、理論ガラス転移温度を下記表2に示す。
実施例1において、n-ブチルメタクリレートをシクロヘキシルアクリレートに変更し、シクロヘキシルメタクリレートとシクロヘキシルアクリレートの配合量を下記表のように変更した以外は実施例1と同様にして樹脂分散体5~7を得た。得られた樹脂分散体5~7の重量平均分子量、固形分濃度、粘度、平均粒子径、理論ガラス転移温度を下記表に示す。
実施例1において、n-ブチルメタクリレート使用せず、シクロヘキシルメタクリレートとシクロヘキシルアクリレートの配合量を下記表のように変更した以外は実施例1と同様にして樹脂分散体8~9を得た。得られた樹脂分散体8~9の重量平均分子量、固形分濃度、粘度、平均粒子径、理論ガラス転移温度を下記表に示す。
冷却管、添加用ロート、窒素用インレット、機械的攪拌機、デジタル温度計を備えた反応器に、ジエチレングリコールエチルメチルエーテルを100.0質量部仕込み、窒素雰囲気下で95℃に昇温した後、そこへシクロヘキシルメタクリレート98.5質量部、メタクリル酸1.5質量部、及びパーブチルO(日油株式会社製)1.60質量部を混合した溶液を2時間かけて連続的に滴下した。その後、95℃を保持し、滴下終了から30分毎に4回パーブチルO(日油株式会社製)0.50質量部の追加添加を行った。その後、3.5時間の熟成を行い、ジエチレングリコールエチルメチルエーテルを77.5質量部加えて希釈した。希釈後、室温まで冷却することで樹脂1の溶液を得た。得られた樹脂1の重量平均分子量、固形分、粘度、その他塗膜物性を下記表に示す。溶液樹脂1の固形分は、150℃オーブンにて2時間加熱することにより測定した。
塩化マグネシウム36.9gを溶解した水(脱イオン水)941.3gに、水酸化ナトリウム26.0gを溶解した水(脱イオン水)188.3gを加え、20分撹拌した。そこにシクロヘキシルメタクリレート78.8部、n‐ブチルメタクリレート19.7部、メタクリル酸1.5部、及びパーブチルO(日油株式会社製)5.81gからなる混合物を添加し、ホモジナイザーにより撹拌することでモノマー組成物を作製した。
実施例1において、シクロヘキシルメタクリレート、n-ブチルメタクリレート、界面活性剤、および重合開始剤の配合量を下記表のように変更し、モノマー滴下終了後の熟成時間を10分(樹脂分散体18)、20分(樹脂分散体17)、30分(樹脂分散体16)、45分(樹脂分散体15)、と変更した以外は実施例1と同様にして樹脂分散体11~18を得た。得られた樹脂分散体11~18の重量平均分子量、固形分濃度、粘度、平均粒子径、理論ガラス転移温度を下記表に示す。
実施例1において、モノマーの種類、および配合量を下記表のように変更した以外は実施例1と同様にして樹脂分散体19~25を得た。得られた樹脂分散体19~25の重量平均分子量、固形分濃度、粘度、平均粒子径、理論ガラス転移温度を下記表に示す。
シクロヘキシルメタクリレート74.1部、n-ブチルメタクリレート18.5部、メタクリル酸2-(ジメチルアミノ)エチル安息香酸塩13.1部からなる混合物を、水(脱イオン水)40.0部に「エマルゲンA-90(花王社製;ノニオン型界面活性剤、固形分100%)」2.0部と「サニゾールB-50(花王社製;カチオン型界面活性剤、固形分50%)」6.2部を溶解した水溶液中に添加し、撹拌することで乳化モノマー組成物を作製した。
反応容器に水(脱イオン水)190.0部、「サニゾールB-50(花王社製;カチオン型界面活性剤、固形分50%)」4.1部を仕込み、撹拌して溶解させ、73℃まで昇温した。そこに上記乳化モノマーの5質量%を投入・撹拌し、反応容器に2,2-アゾビス(2-ジアミノプロパン)二塩酸塩の15%水溶液を0.5部添加し、初期重合反応を行った。その後、80℃に昇温し、温度を保ちつつ、2,2-アゾビス(2-ジアミノプロパン)二塩酸塩の14%水溶液1.2部と残りの上記乳化モノマー組成物を4時間かけて滴下し重合反応を進行させた。滴下終了後1時間反応を熟成させた。その後室温へと冷却することで、乳白色の樹脂分散体を得た。得られた樹脂分散体26の重量平均分子量、固形分濃度、粘度、平均粒子径、理論ガラス転移温度を下記表に示す。
実施例27において、モノマーの配合量を下記表のように変更した以外は実施例27と同様にして樹脂分散体27を得た。得られた樹脂分散体27の重量平均分子量、固形分濃度、粘度、平均粒子径、理論ガラス転移温度を下記表に示す。
実施例20において、n-ブチルメタクリレートをシクロヘキシルアクリレートに変更し、シクロヘキシルメタクリレートとシクロヘキシルアクリレートの配合量を下記表のように変更した以外は樹脂分散体26と同様にして樹脂分散体28を得た。得られた樹脂分散体28の重量平均分子量、固形分濃度、粘度、平均粒子径、理論ガラス転移温度を表2に示す。
実施例29において、モノマーの配合量を下記表のように変更した以外は実施例29と同様にして樹脂分散体29を得た。得られた樹脂分散体29の重量平均分子量、固形分濃度、粘度、平均粒子径、理論ガラス転移温度を下記表に示す。
実施例1において、モノマーの種類、および配合量を下記表のように変更した以外は実施例1と同様にして樹脂分散体30~33を得た。得られた樹脂分散体30~33の重量平均分子量、固形分濃度、粘度、平均粒子径、理論ガラス転移温度を下記表に示す。
上記実施例及び比較例で得られた樹脂分散体につき、次のように評価を行った。
実施例及び比較例の樹脂(樹脂分散体)について保存安定性を評価した。具体的には、実施例及び比較例の樹脂(樹脂分散体)を密閉容器に入れ、60℃の熱風乾燥機中で7日間放置した。判定は、放置後の状態を目視にて観察し、次のような基準で評価した。
○:外観上の変化はないが、粘度が若干増加又は減少する変化がある。
△:外観上ブツが発生し、粘度の増加又は減少が激しい。
×:ゲル化又はプリン状に分離した状態である。
実施例10を除く実施例及び比較例の樹脂(樹脂分散体)について固形分の質量を測定した。具体的には、実施例及び比較例の樹脂(樹脂分散体)を105℃オーブンにて1時間加熱し、加熱後の樹脂の質量を測定した。
実施例及び比較例の樹脂(樹脂分散体)について粘度を測定した。具体的には、実施例及び比較例の樹脂(樹脂分散体)について、25℃、B型粘度計を使用して粘度を測定した。
実施例及び比較例の樹脂(樹脂分散体)について平均粒子径を測定した。具体的には、実施例及び比較例の樹脂(樹脂分散体)について、測定温度25℃にて濃厚系粒径アナライザー FPAR-1000(大塚電子(株)製)により測定した。
実施例及び比較例の樹脂(樹脂分散体)について重量平均分子量を測定した。具体的には、実施例及び比較例の樹脂(樹脂分散体)について、ポリスチレンを標準物質とし、THFを溶離液としてGPC測定装置(東ソー(株)製、「HLC-8320GPC」)にてゲル浸透クロマトグラフにより重量平均分子量を測定した。
実施例及び比較例の樹脂(樹脂分散体)について未反応モノマー量を測定した。具体的には、実施例及び比較例の樹脂(樹脂分散体)について、Nexis GC-2030((株)島津製作所製)を用いたガスクロマトグラフィーにより樹脂(樹脂分散体)中の未反応モノマー量を測定した。カラムには「SH-Rtx-Wax(30m,0.25mmID,0.25μmdf)」を使用した。検出器としては、水素炎イオン化検出器(FID)を用い、キャリヤーガスとして窒素を使用した。
水(脱イオン水)81.85gに、顔料分散樹脂((メタ)アクリル系樹脂 重量平均分子量20000、酸価143mgKOH/g)2.5gと、N,N-ジメチルアミノエタノール0.6gを溶解させ、C.I.ピグメントブルー15:3を15gと消泡剤(エアープロダクツ社製「サーフィノール104PG」)を0.05g加え、ジルコニアビーズを用いてペイントシェーカーにて分散し、顔料分散体を得た。
[実施例1~20、比較例1~4]
顔料分散体20質量%と、該高分子微粒子分散体(固形分濃度30%)25質量%と、1,2-プロパンジオール25質量%とポリシロキサン化合物0.5質量%と水(脱イオン水)29.5質量%と、を含む樹脂組成物を製造した。
該高分子微粒子分散体(固形分濃度30%)25質量%と、1,2-ヘキサンジオール9質量%、1,2-プロパンジオール25質量%とポリシロキサン化合物0.5質量%と水(脱イオン水)40.5質量%と、を含む樹脂組成物を製造した。
(保存安定性)
実施例及び比較例の樹脂(樹脂分散体)を含有する樹脂組成物について保存安定性を評価した。具体的には、樹脂組成物を60℃オーブン内で1週間加温し、液温25℃で測定した加温前後の粘度を測定し、以下の評価基準に基づき評価を行った。評価結果を下記表に記載した(表中、「保存安定性」と表記)。
◎:粘度変化率5%以下
〇:粘度変化率5%超7.5%未満
△:粘度変化率7.5%以上10%未満
×:粘度変化率10%以上(実用範囲外)
実施例及び比較例の樹脂を含有する樹脂組成物について密着性を評価した。具体的には、実施例及び比較例の樹脂組成物を被印刷基材(表面改質処理基材:コロナ処理OPP、未処理基材:未処理OPP)にバーコーター♯4を用いて塗工し、100℃8分乾燥後、塗工部分にセロハンテープ(商品名「セロテープ(登録商標)、ニチバン社製」を十分に押し当てた後、セロハンテープを剥離した。そして、塗工面の剥がれ具合を目視で観察し、以下に示す評価基準にしたがって密着性を評価した。
◎:塗工面が全く剥がれなかった。
〇:塗工面が僅かに剥がれた。
△:剥がれた塗工面の面積の方が、剥がれずに残った塗工面の面積よりも大きかった。
×:塗工面が全て剥がれた。(実用範囲外)
実施例及び比較例の樹脂(樹脂分散体)を含有する樹脂組成物について耐ブロッキング性を評価した。具体的には、実施例及び比較例の樹脂組成物を被印刷基材(表面改質処理基材:コロナ処理OPP)にバーコーター#4を用いて塗工し、100℃8分乾燥後、基材の塗工面と非塗工面を重ね合わせ、50℃湿度80%で3kg/cm2の荷重を18時間加えた後に素早く引き剥がし、以下の基準で耐ブロッキング性を評価した。
評価基準
◎:非塗工面への塗膜移行なし、剥離音もない
〇:非塗工面への塗膜移行なし、剥離音がわずかにある
△:非塗工面への塗膜移行なし、剥離時に抵抗があり、剥離音がある
×:非塗工面に塗膜が移行(実用範囲外)
実施例及び比較例の樹脂(樹脂分散体)を含有する樹脂組成物について耐溶剤性を評価した。具体的には、被印刷基材(表面改質処理基材:コロナ処理OPP)にインクジェット記録装置により印字濃度100%のベタ画像の印刷物を製造し、任意下記表に記載の温度(60℃、80℃、100℃)で8分乾燥後、印刷直後のインク組成物の塗布面の塗膜に対して学振型摩擦堅牢度試験機II型、加重200g、当布:質量濃度50%のエタノール水溶液に浸した金巾3号の条件で塗膜の外観を観察した。下記評価基準(塗膜外観指標)により塗膜の外観を評価した(表中、耐溶剤性と表記)。
◎:50回後に外観変化無し
〇:25回後に外観変化無し・50回後にやや外観変化有り
△:10回後に外観変化無し・25回後にやや外観変化有り
×:10回後に外観変化有り(実用範囲外)
実施例及び比較例の樹脂(樹脂分散体)を含有する樹脂組成物について延伸性を評価した。具体的には、被印刷基材(糊付きポリ塩化ビニルフィルム)にバーコーター♯4を用いて塗工し、100℃で8分間乾燥させた。その後、樹脂組成物が塗工された基材を1.5cm×9.0cmの縦長の長方形に切り取り裏紙をはずした。上部と下部を固定し全体を0.1mm/minの速度で塗膜を引き延ばした。塗膜に割れなどの変化があった点で中断し、その時の延伸率を評価した。
◎:延伸率150%以上
〇:延伸率130%以上150%未満
△:延伸率120%以上130%未満
×:延伸率120%未満(実用範囲外)
表中、「CHA」とは、シクロヘキシルアクリレートである。
表中、「DCPMA」とは、ジシクロペンタニルメタクリレートである。
表中、「THFMA」とは、テトラヒドロフルフリルメタクリレートである。
表中、「CPhA」とは、4-クロロフェニルアクリレートである。
表中、「MAA」とは、メタクリル酸である。
表中、「DMMA」とはメタクリル酸2-(ジメチルアミノ)エチルである。
表中、「MMA」とは、メチルメタクリレートである。
表中、「BMA」とは、ブチルメタクリレートである。
表中、「Mw」とは、重量平均分子量である。
表中、「Mn」とは、数平均分子量である。
表中、「コロナ処理OPP」とは、表面に対してコロナ処理が施されたポリプロピレン系樹脂基材(ポリオレフィン系樹脂基材)である。
表中、「未処理OPP」とは、未処理のポリプロピレン系樹脂基材(ポリオレフィン系樹脂基材)である。
表中、「塩ビ」とは、糊付きポリ塩化ビニルフィルムである。
Claims (9)
- 以下のモノマーA及びモノマーBを構成単位として含む共重合体を含有する
樹脂。
モノマーA:脂環構造、複素環構造、及び芳香環構造からなる群より選択される少なくとも1つ以上の環構造を有するモノマー
モノマーB:酸性基または塩基性基を有するモノマー - 高分子微粒子分散体として請求項1に記載の樹脂を含有する
樹脂分散体。 - 高分子微粒子分散体として含有する前記樹脂は、乳化重合物である
請求項2に記載の樹脂分散体。 - 前記共重合体に由来する未反応モノマーの含有量は、前記樹脂分散体全量中0.1質量%以下である
請求項2又は3に記載の樹脂分散体。 - 前記モノマーAの下記式(1)のR2で定義される化学構造部分について計算されるSP値である側鎖部分SP値が8.0以上11.0以下である
請求項2から4のいずれかに記載の樹脂分散体。
CH2=C(R1)-R2 ・・・式(1)
(R1は水素又はメチル基である) - 前記モノマーAの水/1-オクタノールでの分配係数(LogP)が1.9以上4.8以下である
請求項2から5のいずれかに記載の樹脂分散体。 - 前記樹脂のTgは0℃以上120℃以下である
請求項2から6のいずれかに記載の樹脂分散体。 - 前記モノマーAは、共重合体全量中50%以上の割合で含有し、
前記モノマーBは、共重合体全量中0.1%以上10%以下の割合で含有する
請求項2から7のいずれかに記載の樹脂分散体。 - 請求項2から8のいずれかに記載の樹脂分散体を含有する
樹脂組成物。
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