WO2023047408A1 - Composite rcc deck and prestressed parabolic bottom chord underslung open web steel girder bridge superstructure - Google Patents
Composite rcc deck and prestressed parabolic bottom chord underslung open web steel girder bridge superstructure Download PDFInfo
- Publication number
- WO2023047408A1 WO2023047408A1 PCT/IN2022/050200 IN2022050200W WO2023047408A1 WO 2023047408 A1 WO2023047408 A1 WO 2023047408A1 IN 2022050200 W IN2022050200 W IN 2022050200W WO 2023047408 A1 WO2023047408 A1 WO 2023047408A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- bridge
- composite
- prestressed
- bottom chord
- girder
- Prior art date
Links
- 239000002131 composite material Substances 0.000 title claims abstract description 32
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 21
- 239000010959 steel Substances 0.000 title claims abstract description 21
- 238000000034 method Methods 0.000 claims description 13
- 238000010276 construction Methods 0.000 claims description 8
- 238000007906 compression Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 claims description 2
- 230000006835 compression Effects 0.000 claims 1
- 238000005536 corrosion prevention Methods 0.000 claims 1
- 230000002028 premature Effects 0.000 claims 1
- 238000005266 casting Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 4
- 230000002349 favourable effect Effects 0.000 description 2
- 239000000711 locust bean gum Substances 0.000 description 2
- 101100314276 Drosophila melanogaster SIDL gene Proteins 0.000 description 1
- 229910000746 Structural steel Inorganic materials 0.000 description 1
- 239000007767 bonding agent Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D6/00—Truss-type bridges
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D19/00—Structural or constructional details of bridges
- E01D19/12—Grating or flooring for bridges; Fastening railway sleepers or tracks to bridges
- E01D19/125—Grating or flooring for bridges
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D6/00—Truss-type bridges
- E01D6/02—Truss-type bridges of bowstring type
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D2101/00—Material constitution of bridges
- E01D2101/20—Concrete, stone or stone-like material
- E01D2101/24—Concrete
- E01D2101/26—Concrete reinforced
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D2101/00—Material constitution of bridges
- E01D2101/20—Concrete, stone or stone-like material
- E01D2101/24—Concrete
- E01D2101/26—Concrete reinforced
- E01D2101/268—Composite concrete-metal
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D2101/00—Material constitution of bridges
- E01D2101/30—Metal
- E01D2101/32—Metal prestressed
Definitions
- the invented ‘Composite RCC deck and prestressed parabolic bottom chord underslung open web steel girder bridge superstructure’ falls in the area of Bridge Engineering in Civil Engineering.
- the short (10m) to long (200m) span superstructures can be used for infrastructure projects related to single or multiple lane road, rail, metro rail, fly over and sea link.
- HTS tensile strength
- Figure 1 shows line diagram of the girder where top chord (1), bottom chord (2) and web members (3) are shown. Cable anchorage details at ‘A’ are shown in Figure 2.
- the 27T15 standard cables (4) and anchorages (5) are shown within and aligned along bottom chord.
- the composite RCC deck is cast over top chord, supporting cross girder and stringer beams, using shear connectors (6).
- End cross girder (7) connects the two main girders. Girders at the ends are supported over bearings (8), and RCC deck slab, beyond the girder, is supported over dirt wall (9).
- Figure 3 shows FEM model of the bridge.
- Figure 4 shows service load stresses for the prestressed composite 125mx9m bridge.
- Figures 5 through 10 show member stresses during corresponding construction stages 1 through 6.
- Line diagram (Fig. 11), 3-d FEM model view (Fig. 12), and Live Load axial stresses (Fig. 13) for the 50mx2.5m bridge are shown.
- a line sketch for 50mx23m superstructure arrangement is given in Fig. 14.
- a typical 125m span and 9m deep composite prestressed 2-lane open web steel girder bridge is designed for which 2-d line sketch is given in Figure 1.
- the top chord consists of 500mm x 500mm x 16mm box section, the bottom chord is 500mm x 600mm x 22mm box section, and the web members have the section of 500mm x 200mm x 16mm.
- Typical anchorage system at the supports of the under slung bridge superstructure is shown in Figure 2.
- E410 grade steel having 410N/mm 2 yield stress is used in the end panels for high strength in the anchorage, support and the transition zones.
- Two number 27T15 cables for the 125m span case for each girder are used. Loads from the cable anchors, apart from the top and bottom plates, are transmitted through the extended two number E410 grade bottom chord side plates and one number central stiffening plate (10).
- the anchorage system must be designed with high fos, shop fabricated, and tested before assembly.
- the bridge girder panels may be fabricated in the workshop using welded or HSFG bolted connections. The panels are transported to the site where these are assembled and connected, and the individual girders are lifted to securely placed over the bearings using jacks or cranes or any other suitable device. The cross members for top and bottom chords may be then connected. Deck slab for the superstructure is cast in symmetrical parts using bonding agent and stage prestressing.
- HTS prestressing cables are laid in the parabolic bottom chord. Prestressing of the strands is carried out in stages as per design. Results of the different construction stages for member stresses and maximum deflection are shown in Figures 4 through 10 for the 125m x 9m bridge case.
- Stage 1 Launch the girder including cross members, cross girders and stringer beams and suitably apply a prestress of 2000 kN (Fig.5). Deflection at mid span of the girder in this stage is 17.8mm (downward).
- Stage 2 Apply additional 2000 kN prestress (Fig. 6). Deflection at mid span of the girder in this stage is 151.7mm (upward).
- Stage 3 Cast deck slab in l/5 th spans from either end. This stage includes construction load of 5 kN/m 2 . Deflection at mid span of the girder in this stage is 3.5mm (upward).
- Stage 4 Apply additional 1000 kN prestress after 10 days of concreting in Stage 3 and cast next l/5 th spans (11). Deflection at mid span of the girder in this stage is 121.7mm (downward).
- Stage 5 Apply additional 1000 kN prestress after 10 days of concreting in Stage 4 and cast central l/5 th span (11). Deflection at mid span of the girder in this stage is 7.6 mm (downward).
- Stage 6 Prestress by additional 3100 kN force after 28 days of applying SIDL on the deck (11). Deflection at mid span of the girder in this stage is 75.5mm (upward).
- FIG.11 Another typical 50m span and 2.5m deep composite prestressed 2-lane open web steel girder bridge is designed (Fig.11).
- the top chord consists of 300mm x 300mm x 16mm box section, the bottom chord is 300mm x 450mm x 22mm box section, and the web members have the width of 300mm, thickness of 16mm and depth of 250mm.
- deck slab can be designed on no-crack basis, which is highly desirable for the composite deck.
- the typical examples of 125m span, 9m deep and 50m span 2.5m deep, 2- lane highway superstructure girders are optimized to result in steel off take of 331.0 t and 88.5t, respectively.
- the maximum deflections due to live load at mid span are 151.3 mm and 57.6mm respectively for the 125m and 50m spans which are within the permissible deflection of Span/800.
- the axial member stresses during erection and concreting of the deck are checked with prestressing applied at different stages as per design to be safe.
- the limiting live load for elastic condition is found to be 3.2 times the SLS live load for the 125m span, and 2.8 times for the 50m span, confirming their robustness.
- steel off takes are 310 t and 299 t, and corresponding live load deflections are 135.5 mm and 140.1mm, respectively.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Bridges Or Land Bridges (AREA)
- Rod-Shaped Construction Members (AREA)
Abstract
Description
Claims
Priority Applications (11)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2023541533A JP2024507436A (en) | 2021-09-24 | 2022-03-06 | Composite RCC deck and prestressed parabolic lower chord suspended open web steel girder bridge superstructure |
AU2022351932A AU2022351932A1 (en) | 2021-09-24 | 2022-03-06 | Composite rcc deck and prestressed parabolic bottom chord underslung open web steel girder bridge superstructure |
IL311634A IL311634A (en) | 2021-09-24 | 2022-03-06 | Composite rcc deck and prestressed parabolic bottom chord underslung open web steel girder bridge superstructure |
CN202280009434.0A CN116802359A (en) | 2021-09-24 | 2022-03-06 | Composite RCC bridge deck and prestressed parabolic bottom chord underslung type hollow steel girder bridge upper structure |
KR1020247012107A KR20240060816A (en) | 2021-09-24 | 2022-03-06 | Composite RCC deck and prestressed parabolic deck current underslung open web steel bridge superstructure |
CA3205909A CA3205909A1 (en) | 2021-09-24 | 2022-03-06 | Composite rcc deck and prestressed parabolic bottom chord underslung open web steel girder bridge superstructure |
EP22872352.4A EP4479593A1 (en) | 2021-09-24 | 2022-03-06 | Composite rcc deck and prestressed parabolic bottom chord underslung open web steel girder bridge superstructure |
MX2024003543A MX2024003543A (en) | 2021-09-24 | 2022-03-06 | Composite rcc deck and prestressed parabolic bottom chord underslung open web steel girder bridge superstructure. |
US18/271,410 US20240060253A1 (en) | 2021-09-24 | 2022-03-06 | Composite rcc deck and prestressed parabolic bottom chord underslung open web steel girder bridge superstructure |
US18/238,383 US20240271375A1 (en) | 2021-09-24 | 2023-08-25 | Composite rcc deck and prestressed parabolic bottom chord underslung open web steel girder bridge superstructure |
ZA2024/02347A ZA202402347B (en) | 2021-09-24 | 2024-03-22 | Composite rcc deck and prestressed parabolic bottom chord underslung open web steel girder bridge superstructure |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IN202111043274 | 2021-09-24 | ||
IN202111043274 | 2021-09-24 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2023047408A1 true WO2023047408A1 (en) | 2023-03-30 |
Family
ID=85720210
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/IN2022/050200 WO2023047408A1 (en) | 2021-09-24 | 2022-03-06 | Composite rcc deck and prestressed parabolic bottom chord underslung open web steel girder bridge superstructure |
Country Status (11)
Country | Link |
---|---|
US (2) | US20240060253A1 (en) |
EP (1) | EP4479593A1 (en) |
JP (1) | JP2024507436A (en) |
KR (1) | KR20240060816A (en) |
CN (1) | CN116802359A (en) |
AU (1) | AU2022351932A1 (en) |
CA (1) | CA3205909A1 (en) |
IL (1) | IL311634A (en) |
MX (1) | MX2024003543A (en) |
WO (1) | WO2023047408A1 (en) |
ZA (1) | ZA202402347B (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116657514A (en) * | 2023-07-18 | 2023-08-29 | 中国长江三峡集团有限公司 | Method for monitoring replacement of suspender of long-span steel tube concrete arch bridge |
CN120068553A (en) * | 2025-04-29 | 2025-05-30 | 中铁大桥勘测设计院集团有限公司 | Design method, system, equipment and medium for box-truss composite steel beam |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3331202B2 (en) * | 1999-12-28 | 2002-10-07 | 住友建設株式会社 | Construction method of truss structure bridge |
CN102518034B (en) * | 2011-11-11 | 2013-11-20 | 浙江大学 | Bidirectional pre-bent multi-steel-girder and concrete bridge deck combined small box girder bridge structure |
CN105064196A (en) * | 2015-07-29 | 2015-11-18 | 广西交通科学研究院 | Prefabricated and assembled fish-belly I-shaped prestressed steel-concrete composite simple supported girder bridge and construction method thereof |
CN110777643A (en) * | 2019-11-14 | 2020-02-11 | 中铁武汉勘察设计研究院有限公司 | A large-span steel truss composite continuous beam structure and its construction method |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6414406A (en) * | 1987-07-07 | 1989-01-18 | Shinko Wire Co Ltd | Bridge structure and erection method thereof |
CH687773A5 (en) * | 1994-10-12 | 1997-02-14 | Emil Peter | Composite structure, in particular bridge. |
JP3319709B2 (en) * | 1997-10-02 | 2002-09-03 | ドーピー建設工業株式会社 | Construction method of prestressed concrete steel beam |
JP4121079B2 (en) * | 2003-03-26 | 2008-07-16 | オリエンタル白石株式会社 | Grade point structure of floor slab and connecting material in bridge |
JP4375788B2 (en) * | 2004-03-30 | 2009-12-02 | 三井住友建設株式会社 | Construction method of upper-floor type suspension floor slab bridge |
-
2022
- 2022-03-06 CA CA3205909A patent/CA3205909A1/en active Pending
- 2022-03-06 KR KR1020247012107A patent/KR20240060816A/en active Pending
- 2022-03-06 IL IL311634A patent/IL311634A/en unknown
- 2022-03-06 MX MX2024003543A patent/MX2024003543A/en unknown
- 2022-03-06 US US18/271,410 patent/US20240060253A1/en active Pending
- 2022-03-06 CN CN202280009434.0A patent/CN116802359A/en active Pending
- 2022-03-06 AU AU2022351932A patent/AU2022351932A1/en active Pending
- 2022-03-06 EP EP22872352.4A patent/EP4479593A1/en active Pending
- 2022-03-06 JP JP2023541533A patent/JP2024507436A/en active Pending
- 2022-03-06 WO PCT/IN2022/050200 patent/WO2023047408A1/en active Application Filing
-
2023
- 2023-08-25 US US18/238,383 patent/US20240271375A1/en active Pending
-
2024
- 2024-03-22 ZA ZA2024/02347A patent/ZA202402347B/en unknown
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3331202B2 (en) * | 1999-12-28 | 2002-10-07 | 住友建設株式会社 | Construction method of truss structure bridge |
CN102518034B (en) * | 2011-11-11 | 2013-11-20 | 浙江大学 | Bidirectional pre-bent multi-steel-girder and concrete bridge deck combined small box girder bridge structure |
CN105064196A (en) * | 2015-07-29 | 2015-11-18 | 广西交通科学研究院 | Prefabricated and assembled fish-belly I-shaped prestressed steel-concrete composite simple supported girder bridge and construction method thereof |
CN110777643A (en) * | 2019-11-14 | 2020-02-11 | 中铁武汉勘察设计研究院有限公司 | A large-span steel truss composite continuous beam structure and its construction method |
Also Published As
Publication number | Publication date |
---|---|
IL311634A (en) | 2024-05-01 |
EP4479593A1 (en) | 2024-12-25 |
CN116802359A (en) | 2023-09-22 |
AU2022351932A9 (en) | 2024-10-17 |
JP2024507436A (en) | 2024-02-20 |
CA3205909A1 (en) | 2023-03-30 |
KR20240060816A (en) | 2024-05-08 |
US20240060253A1 (en) | 2024-02-22 |
MX2024003543A (en) | 2024-06-05 |
AU2022351932A1 (en) | 2023-08-10 |
US20240271375A1 (en) | 2024-08-15 |
ZA202402347B (en) | 2024-10-30 |
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