WO2023024164A1 - Glass ceramic, and preparation method therefor and use thereof - Google Patents
Glass ceramic, and preparation method therefor and use thereof Download PDFInfo
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- WO2023024164A1 WO2023024164A1 PCT/CN2021/117112 CN2021117112W WO2023024164A1 WO 2023024164 A1 WO2023024164 A1 WO 2023024164A1 CN 2021117112 W CN2021117112 W CN 2021117112W WO 2023024164 A1 WO2023024164 A1 WO 2023024164A1
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/083—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B32/00—Thermal after-treatment of glass products not provided for in groups C03B19/00, C03B25/00 - C03B31/00 or C03B37/00, e.g. crystallisation, eliminating gas inclusions or other impurities; Hot-pressing vitrified, non-porous, shaped glass products
- C03B32/02—Thermal crystallisation, e.g. for crystallising glass bodies into glass-ceramic articles
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C10/00—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition
- C03C10/0018—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition containing SiO2, Al2O3 and monovalent metal oxide as main constituents
- C03C10/0027—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition containing SiO2, Al2O3 and monovalent metal oxide as main constituents containing SiO2, Al2O3, Li2O as main constituents
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/083—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
- C03C3/085—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/089—Glass compositions containing silica with 40% to 90% silica, by weight containing boron
- C03C3/091—Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/089—Glass compositions containing silica with 40% to 90% silica, by weight containing boron
- C03C3/091—Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium
- C03C3/093—Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium containing zinc or zirconium
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/097—Glass compositions containing silica with 40% to 90% silica, by weight containing phosphorus, niobium or tantalum
Definitions
- the invention relates to the field of glass, in particular to a glass-ceramic and its preparation method and application.
- the cover material of the traditional touch screen is mainly high-alumina glass, which is mainly used in the outermost layer of the touch screen. It has the functions of impact resistance, scratch resistance, oil resistance, fingerprint resistance, and enhanced light transmittance. At present, high alumina glass is widely used in various electronic consumer products with touch function and display function.
- the present invention provides a glass-ceramic, which forms a composite glass-ceramic layer containing a ⁇ -spodumene crystal phase on the surface of the glass substrate, and the surface of the glass-ceramic has a very high Vickers hardness And compressive stress, thereby significantly improving the surface hardness and drop resistance of the glass, while being easy to process and low in cost.
- the present invention is realized through the following technical solutions.
- a glass-ceramic comprising a glass substrate and a composite glass-ceramic layer coated on the surface of the glass substrate;
- the composite glass-ceramics layer includes hexagonal ⁇ -spodumene, tetragonal ⁇ -spodumene and other glasses.
- the composite glass-ceramics layer includes 19.2% to 88.5% of the hexagonal ⁇ -spodumene, 3% to 75.8% of the tetragonal ⁇ -spodumene ⁇ -spodumene and 5%-14.8% of the other glasses mentioned above.
- the other glasses include SiO 2 , Al 2 O 3 , Li 2 O, Na 2 O and other oxides; the other oxides are selected from K 2 O, MgO, ZrO 2 , B 2 At least three of O 3 , P 2 O 5 and ZnO; and/or
- the glass matrix includes SiO 2 , Al 2 O 3 , Li 2 O, Na 2 O and other oxides; the other oxides are selected from K 2 O, MgO, ZrO 2 , B 2 O 3 , P 2 O 5 with at least three of ZnO.
- the thickness of the composite glass-ceramic layer is 2 ⁇ m ⁇ 90 ⁇ m.
- the present invention also provides a method for preparing the above-mentioned glass-ceramics, comprising the following steps:
- Preparing a glass preform subjecting the glass preform to first crystallization and second crystallization to prepare the composite glass-ceramic layer;
- the temperature for the first crystallization is 630°C-700°C, and the time for the first crystallization is 2h-10h;
- the temperature is raised to carry out the second crystallization, the temperature of the second crystallization is 780°C-830°C, and the time of the second crystallization is 0.5h-4h.
- the raw materials of the glass preform are mixed, melted at 1500°C-1650°C for 7h-9h, then lowered to 1300°C-1500°C, kept for 1.5h-2.5h, and shaped to prepare glass block, annealing and cooling after the glass block is hardened;
- the raw material of the glass preform includes SiO 2 , Al 2 O 3 , Li 2 O, Na 2 O and other oxides; the other oxides are selected from K 2 O, MgO, ZrO 2 , B 2 O 3 , P 2 O 5 and ZnO at least three.
- the raw materials of the glass preform include 50%-68% SiO 2 , 18%-29.5% Al 2 O 3 , 2%-6.5% Li 2 O, 3%- 10% Na 2 O and 0.1%-15% of other oxides.
- the temperature of the first crystallization is 660°C-700°C, and the time of the first crystallization is 2h-10h.
- the temperature of the second crystallization is 810°C-830°C, and the time of the second crystallization is 1h-4h.
- the heating rate is 2°C/min ⁇ 10°C/min.
- the present invention also provides the application of the above-mentioned glass-ceramic in protective glass, special glass and architectural glass of electronic devices.
- the glass-ceramic of the present invention has the following beneficial effects:
- the glass-ceramic of the present invention includes a glass substrate, and a composite glass-ceramic layer containing ⁇ -spodumene crystal phase and other glasses formed on the surface of the glass substrate, wherein the ⁇ -spodumene includes hexagonal With tetragonal crystal form.
- This composite glass-ceramic layer can form a uniform and dense compressive stress layer on the glass surface, making it have very high Vickers hardness and compressive stress, thereby significantly improving the surface hardness and drop resistance of the entire glass.
- the crystallized glass of the present invention maintains the advantages of easy processing of the glass base material, has low cost and is easy to be industrialized.
- Fig. 1 is the XRD collection of illustrative plates of the sample provided by the present invention
- 1 represents the XRD collection of illustrative plates of the composite glass-ceramic layer of the glass-ceramics preform that embodiment 6 provides
- 2 represents the composite crystallite of the glass-ceramic preform that embodiment 12 provides
- 3 represent the XRD collection of illustrative plates of the composite glass-ceramics layer of glass-ceramics preform that embodiment 1 provides
- 4 represent the XRD collection of illustrative plates of the ⁇ -spodumene sample of hexagonal crystal form
- 5 represent the ⁇ -spodumene of tetragonal crystal form - the XRD pattern of the spodumene sample
- ⁇ -spodumene sample represent hexagonal crystal form
- 5 represent the ⁇ -spodumene of tetragonal crystal form - the XRD pattern of
- Fig. 2 is a scanning electron micrograph of a cross-section of a sample provided by Example 2 of the present invention.
- the invention provides a glass-ceramic, which comprises a glass substrate and a composite glass-ceramic layer coated on the surface of the glass substrate;
- the composite glass-ceramic layer includes hexagonal ⁇ -spodumene, tetragonal ⁇ -spodumene and other glasses.
- the composite glass-ceramic layer includes 19.2% to 88.5% of hexagonal ⁇ -spodumene, 3% to 75.8% of tetragonal ⁇ -spodumene and 5% to 14.8% of other glass.
- the components of other glasses are the same as those of the glass matrix.
- other glasses include SiO 2 , Al 2 O 3 , Li 2 O, Na 2 O and other oxides; other oxides are selected from K 2 O, MgO, ZrO 2 , B 2 O 3 , P At least three of 2 O 5 and ZnO.
- the glass matrix includes SiO 2 , Al 2 O 3 , Li 2 O, Na 2 O and other oxides; other oxides are selected from K 2 O, MgO, ZrO 2 , B 2 O 3 , P At least three of 2 O 5 and ZnO.
- the composite glass-ceramic layer has a thickness of 2 ⁇ m ⁇ 90 ⁇ m. It can be understood that in the present invention, the thickness of the composite glass-ceramic layer includes but is not limited to 2 ⁇ m, 3 ⁇ m, 4 ⁇ m, 5 ⁇ m, 10 ⁇ m, 15 ⁇ m, 20 ⁇ m, 25 ⁇ m, 30 ⁇ m, 40 ⁇ m, 50 ⁇ m, 60 ⁇ m, 70 ⁇ m, 80 ⁇ m, 90 ⁇ m.
- the present invention also provides a method for preparing the above-mentioned glass-ceramics, comprising the following steps:
- the temperature for the first crystallization is 630°C-700°C, and the time for the first crystallization is 2h-10h;
- the temperature is raised to carry out the second crystallization, the temperature of the second crystallization is 780°C-830°C, and the time of the second crystallization is 0.5h-4h.
- the composite glass-ceramic layer After the glass preform undergoes two specific crystallization processes, a layer will be uniformly deposited on the surface layer, that is, the composite glass-ceramic layer, and the remaining unprecipitated layer is the intermediate glass layer.
- the composite glass-ceramic layer and the glass layer together form a glass-ceramic .
- preparing the glass preform includes the following steps: mixing the raw materials of the glass preform, melting at 1500°C to 1650°C for 7h to 9h, then lowering the temperature to 1300°C to 1500°C, and keeping the temperature for 1.5h to 2.5 h, molding, preparing a glass block, annealing and cooling after the glass block is hardened;
- the raw materials of the glass preform include SiO 2 , Al 2 O 3 , Li 2 O, Na 2 O and other oxides; other oxides are selected from K 2 O, MgO, ZrO 2 , B 2 O 3 , P 2 O 5 and at least three of ZnO.
- any substance containing SiO 2 , Al 2 O 3 , Li 2 O, Na 2 O and other oxides can be used as raw materials, including but not limited to: quartz sand, aluminum hydroxide, Lithium Carbonate/Spodumene, Sodium Carbonate, Sodium Nitrate.
- the raw materials of the glass preform include 50%-68% SiO 2 , 18%-29.5% Al 2 O 3 , 2%-6.5% Li 2 O, 3%-10% Na 2 O and 0.1% to 15% of other oxides.
- the temperature of the first crystallization is 660°C-700°C.
- the time for the first crystallization is 2h-10h.
- the temperature of the second crystallization is 810°C-830°C.
- the time for the second crystallization is 1 h to 4 h.
- the heating rate is 2°C/min ⁇ 10°C/min. It can be understood that in the present invention, the heating rate includes but not limited to 2°C/min, 3°C/min, 4°C/min, 5°C/min, 6°C/min, 7°C/min, 8°C/min , 9°C/min, 10°C/min.
- the present invention also provides the application of the above-mentioned glass-ceramic in protective glass, special glass and architectural glass of electronic devices.
- electronic devices include but are not limited to smart display devices, mobile devices, and the like.
- the glass-ceramics mentioned above can be obtained in the traditional flat glass manufacturing process, and the manufacturing process is not limited to the float forming process, overflow down-draw method, lead-up method, flat-drawing method, calendering method, etc. .
- the present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
- TT1 refers to the time and temperature of the first crystallization process
- TT2 refers to the time and temperature of the second crystallization process:
- the heating rate is 10°C/min.
- the present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
- TT1 refers to the time and temperature of the first crystallization process
- TT2 refers to the time and temperature of the second crystallization process:
- the heating rate was 5°C/min.
- the present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
- TT1 refers to the time and temperature of the first crystallization process
- TT2 refers to the time and temperature of the second crystallization process:
- the heating rate is 2°C/min.
- the present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
- TT1 refers to the time and temperature of the first step of the crystallization process
- TT2 refers to the time and temperature of the second step of the crystallization process:
- the heating rate is 10°C/min.
- the present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
- TT1 refers to the time and temperature of the first crystallization process
- TT2 refers to the time and temperature of the second crystallization process:
- the heating rate was 5°C/min.
- the present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
- TT1 refers to the time and temperature of the first crystallization process
- TT2 refers to the time and temperature of the second crystallization process:
- the heating rate is 10°C/min.
- the present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
- TT1 refers to the time and temperature of the first crystallization process
- TT2 refers to the time and temperature of the second crystallization process:
- the heating rate is 2°C/min.
- the present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
- TT1 refers to the time and temperature of the first crystallization process
- TT2 refers to the time and temperature of the second crystallization process:
- the heating rate was 5°C/min.
- the present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
- TT1 refers to the time and temperature of the first crystallization process
- TT2 refers to the time and temperature of the second crystallization process:
- the heating rate was 5°C/min.
- the present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
- TT1 refers to the time and temperature of the first crystallization process
- TT2 refers to the time and temperature of the second crystallization process:
- the heating rate is 2°C/min.
- the present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
- TT1 refers to the time and temperature of the first crystallization process
- TT2 refers to the time and temperature of the second crystallization process:
- the heating rate was 5°C/min.
- the present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
- TT1 refers to the time and temperature of the first crystallization process
- TT2 refers to the time and temperature of the second crystallization process:
- the heating rate is 10°C/min.
- the present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
- TT1 refers to the time and temperature of the first crystallization process
- TT2 refers to the time and temperature of the second crystallization process:
- the heating rate was 5°C/min.
- the present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
- TT1 refers to the time and temperature of the first crystallization process
- TT2 refers to the time and temperature of the second crystallization process:
- the heating rate is 10°C/min.
- the present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
- TT1 refers to the time and temperature of the first crystallization process
- TT2 refers to the time and temperature of the second crystallization process:
- the heating rate is 2°C/min.
- the present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
- TT1 refers to the time and temperature of the first crystallization process
- TT2 refers to the time and temperature of the second crystallization process:
- the heating rate is 10°C/min.
- the present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
- TT1 refers to the time and temperature of the first crystallization process
- TT2 refers to the time and temperature of the second crystallization process:
- the heating rate is 10°C/min.
- the present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
- TT1 refers to the time and temperature of the first crystallization process
- TT2 refers to the time and temperature of the second crystallization process:
- the heating rate was 5°C/min.
- the present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
- TT1 refers to the time and temperature of the first crystallization process
- TT2 refers to the time and temperature of the second crystallization process:
- the heating rate is 2°C/min.
- the present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
- TT1 refers to the time and temperature of the first crystallization process
- TT2 refers to the time and temperature of the second crystallization process:
- the heating rate is 10°C/min.
- the present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
- TT1 refers to the time and temperature of the first crystallization process
- TT2 refers to the time and temperature of the second crystallization process:
- the heating rate is 2°C/min.
- the present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
- TT1 refers to the time and temperature of the first crystallization process
- TT2 refers to the time and temperature of the second crystallization process:
- the heating rate was 5°C/min.
- the present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
- TT1 refers to the time and temperature of the first crystallization process
- TT2 refers to the time and temperature of the second crystallization process:
- the heating rate is 10°C/min.
- the present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
- TT1 refers to the time and temperature of the first crystallization process
- TT2 refers to the time and temperature of the second crystallization process:
- the heating rate was 5°C/min.
- the present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
- TT1 refers to the time and temperature of the first crystallization process
- TT2 refers to the time and temperature of the second crystallization process:
- the heating rate is 10°C/min.
- the glass preforms obtained in step 1 of the above examples 1-25 were cut into 70*140*0.7mm glass sheets by STX-1203 wire cutting machine of Shenyang Kejing, and double-sided grinding by Shenzhen Haide HD-640-5L
- the polishing machine thins and polishes, and then grinds the edge by CNC, and uses the FALCON400 hardness tester from the Netherlands to test the surface Vickers hardness.
- the glass-ceramics obtained in the above-mentioned embodiment 1-25 step 2 is tested for surface Vickers hardness by FALCON400 hardness tester of Netherland, and the transmittance of its 400-780nm wavelength range is tested by Lambda950 ultraviolet-visible spectrophotometer of PerkinElmer Company of the United States.
- the XRD pattern of embodiment 1, embodiment 6 and embodiment 12 is respectively as shown in Figure 1, it can be seen that the ⁇ -spodumene (tetragonal crystal) in the crystal phase layer is less, especially less than below 10.4% , the transmittance of the 0.7mm sample is higher than 90%, and it is transparent; ⁇ -spodumene (tetragonal crystal) is gradually increasing, especially higher than 40%, and the transmittance of the 0.7mm sample is lower than 72%, and it is opaque White exterior.
- Figure 2 is a typical cross-sectional scanning electron microscope image of the sample in Example 12. It can be seen that after the above-mentioned glass composition is subjected to an appropriate crystallization process, a layer of crystal phase layer with a thickness of 2 ⁇ m to 90 ⁇ m can be uniformly precipitated on the surface layer, which is in common with the middle glass layer. A glass-ceramic composition with surface crystallization is combined to form a uniform and dense compressive stress layer on the glass surface through the volume change caused by surface crystallization, which can significantly improve the surface hardness and sandpaper drop resistance of the glass.
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Abstract
A glass-ceramic comprising a glass substrate and a composite glass-ceramic layer covering the surface of the glass substrate, wherein the composite glass-ceramic layer comprises beta-spodumene of hexagonal crystal form, beta-spodumene of tetragonal crystal form and other glass. The surface of the glass-ceramic has very high Vickers hardness and compressive stress, such that the surface hardness and the drop resistance of the glass are significantly improved, and the glass is easy to process and has a low cost.
Description
本发明涉及玻璃领域,特别是涉及一种微晶玻璃及其制备方法与应用。The invention relates to the field of glass, in particular to a glass-ceramic and its preparation method and application.
随着近年来智能科技产业的高速发展和数码产品的普及,搭载触摸屏的智能手机、平板电脑等已经成为人们生活中不可缺少的部分,触摸屏最外层的盖板保护材质则成为保护触摸屏的高强度“护甲”。传统触摸屏的盖板材质主要为高铝玻璃,主要应用于触摸屏最外层,具有防冲击、耐刮花、耐油污、防指纹、增强透光率等功能。目前高铝玻璃被广泛地应用于带触控功能和显示功能的多种电子消费产品中。With the rapid development of the smart technology industry and the popularization of digital products in recent years, smart phones and tablet computers equipped with touch screens have become an indispensable part of people's lives. Strength "Armor". The cover material of the traditional touch screen is mainly high-alumina glass, which is mainly used in the outermost layer of the touch screen. It has the functions of impact resistance, scratch resistance, oil resistance, fingerprint resistance, and enhanced light transmittance. At present, high alumina glass is widely used in various electronic consumer products with touch function and display function.
传统技术通过提升氧化铝含量、添加氧化锂等手段,研发了高铝硅酸盐玻璃和锂铝硅酸盐玻璃,并通过一次或多次的化学强化来提升玻璃的耐冲击、耐刮擦、抗跌落、耐汗液侵蚀等性能。但是由于玻璃材料固有的脆性和较低的耐裂纹扩展性,很大程度上限制了其在粗糙地面的抗跌落性能,尤其是多次抗跌落性能,通常低于1.4米;而且其维氏硬度往往在550Kgf/mm
2~680Kgf/mm
2之间,很难超过700Kgf/mm
2,即耐划痕能力较弱。
Traditional technology has developed high-aluminosilicate glass and lithium-aluminosilicate glass by increasing the alumina content and adding lithium oxide, etc., and through one or more chemical strengthening to improve the impact resistance, scratch resistance, Anti-drop, anti-sweat erosion and other properties. However, due to the inherent brittleness and low crack growth resistance of glass materials, its drop resistance performance on rough ground is largely limited, especially the multiple drop resistance performance, which is usually lower than 1.4 meters; and its Vickers hardness It is often between 550Kgf/mm 2 and 680Kgf/mm 2 , and it is difficult to exceed 700Kgf/mm 2 , that is, the scratch resistance is weak.
还有传统技术制备了一种具有锂长石和硅酸锂结构的高强度玻璃-陶瓷,这是一种整体析晶的微晶玻璃,具有高机械强度和断裂耐受性。然而其含有超过10wt%的Li
2O成分,由于Li
2O储量有限,其成本常年居高不下,导致该微晶玻璃的成本非常高昂,高于同类锂铝硅玻璃10倍以上;并且因为是整体析晶,在玻璃后加工过程中类似于陶瓷,加工难度和成本远高于玻璃基材。
There is also a traditional technique to prepare a high-strength glass-ceramic with lithium feldspar and lithium silicate structure, which is a kind of glass-ceramics with integral devitrification, which has high mechanical strength and fracture resistance. However, it contains more than 10wt% of Li 2 O. Due to the limited reserves of Li 2 O, its cost has remained high all year round, resulting in very high cost of the glass-ceramic, which is more than 10 times higher than that of similar lithium-aluminosilicate glass; and because it is The overall crystallization is similar to ceramics in the glass post-processing process, and the processing difficulty and cost are much higher than that of glass substrates.
发明内容Contents of the invention
基于此,本发明提供了一种微晶玻璃,其在玻璃基体表面形成一层含有β-锂辉石晶相的复合微晶玻璃层,所述微晶玻璃的表面具有非常高的维氏硬度和压应力,从而明显提高玻璃的表面硬度和抗跌落性能,同时易于加工且成本较低。Based on this, the present invention provides a glass-ceramic, which forms a composite glass-ceramic layer containing a β-spodumene crystal phase on the surface of the glass substrate, and the surface of the glass-ceramic has a very high Vickers hardness And compressive stress, thereby significantly improving the surface hardness and drop resistance of the glass, while being easy to process and low in cost.
本发明通过如下技术方案实现。The present invention is realized through the following technical solutions.
一种微晶玻璃,所述微晶玻璃包括玻璃基体以及包覆于所述玻璃基体表面的复合微晶玻璃层;A glass-ceramic, the glass-ceramic comprising a glass substrate and a composite glass-ceramic layer coated on the surface of the glass substrate;
其中,所述复合微晶玻璃层包括六方晶型的β-锂辉石、四方晶型的β-锂辉石与其它玻璃。Wherein, the composite glass-ceramics layer includes hexagonal β-spodumene, tetragonal β-spodumene and other glasses.
在其中一个实施例中,以质量百分数计,所述复合微晶玻璃层包括19.2%~88.5%的所述六方晶型的β-锂辉石、3%~75.8%的所述四方晶型的β-锂辉石与5%~14.8%的所述其它玻璃。In one embodiment, in terms of mass percentage, the composite glass-ceramics layer includes 19.2% to 88.5% of the hexagonal β-spodumene, 3% to 75.8% of the tetragonal β-spodumene β-spodumene and 5%-14.8% of the other glasses mentioned above.
在其中一个实施例中,所述其它玻璃包括SiO
2、Al
2O
3、Li
2O、Na
2O以及其它氧化物;所述其它氧化物选自K
2O、MgO、ZrO
2、B
2O
3、P
2O
5与ZnO中的至少三种;及/或
In one embodiment, the other glasses include SiO 2 , Al 2 O 3 , Li 2 O, Na 2 O and other oxides; the other oxides are selected from K 2 O, MgO, ZrO 2 , B 2 At least three of O 3 , P 2 O 5 and ZnO; and/or
所述玻璃基体包括SiO
2、Al
2O
3、Li
2O、Na
2O以及其它氧化物;所述其它氧化物选自K
2O、MgO、ZrO
2、B
2O
3、P
2O
5与ZnO中的至少三种。
The glass matrix includes SiO 2 , Al 2 O 3 , Li 2 O, Na 2 O and other oxides; the other oxides are selected from K 2 O, MgO, ZrO 2 , B 2 O 3 , P 2 O 5 with at least three of ZnO.
在其中一个实施例中,所述复合微晶玻璃层厚度为2μm~90μm。In one embodiment, the thickness of the composite glass-ceramic layer is 2 μm˜90 μm.
本发明还提供一种如上所述的微晶玻璃的制备方法,包括如下步骤:The present invention also provides a method for preparing the above-mentioned glass-ceramics, comprising the following steps:
制备玻璃预制件,将所述玻璃预制件进行第一次晶化和第二次晶化,制备所述复合微晶玻璃层;Preparing a glass preform, subjecting the glass preform to first crystallization and second crystallization to prepare the composite glass-ceramic layer;
其中,第一次晶化的温度为630℃~700℃,第一次晶化的时间为2h~10h;Among them, the temperature for the first crystallization is 630°C-700°C, and the time for the first crystallization is 2h-10h;
第一次晶化结束后升温,进行第二次晶化,第二次晶化的温度为780℃~830℃,第二次晶化的时间为0.5h~4h。After the first crystallization is completed, the temperature is raised to carry out the second crystallization, the temperature of the second crystallization is 780°C-830°C, and the time of the second crystallization is 0.5h-4h.
在其中一个实施例中,将所述玻璃预制件的原料混合,在1500℃~1650℃下熔制7h~9h,然后降温至1300℃~1500℃,保温1.5h~2.5h,成型,制备玻璃块,待所述玻璃块硬化后退火,降温;In one embodiment, the raw materials of the glass preform are mixed, melted at 1500°C-1650°C for 7h-9h, then lowered to 1300°C-1500°C, kept for 1.5h-2.5h, and shaped to prepare glass block, annealing and cooling after the glass block is hardened;
其中,所述玻璃预制件的原料包括SiO
2、Al
2O
3、Li
2O、Na
2O以及其它氧化物;所述其它氧化物选自K
2O、MgO、ZrO
2、B
2O
3、P
2O
5与ZnO中的至少三种。
Wherein, the raw material of the glass preform includes SiO 2 , Al 2 O 3 , Li 2 O, Na 2 O and other oxides; the other oxides are selected from K 2 O, MgO, ZrO 2 , B 2 O 3 , P 2 O 5 and ZnO at least three.
在其中一个实施例中,以质量百分数计,所述玻璃预制件的原料包括50%~68%SiO
2、18%~29.5%Al
2O
3、2%~6.5%Li
2O、3%~10%Na
2O以及0.1%~15%的其它氧化物。
In one embodiment, in terms of mass percentage, the raw materials of the glass preform include 50%-68% SiO 2 , 18%-29.5% Al 2 O 3 , 2%-6.5% Li 2 O, 3%- 10% Na 2 O and 0.1%-15% of other oxides.
在其中一个实施例中,第一次晶化的温度为660℃~700℃,第一次晶化的时间为2h~10h。In one embodiment, the temperature of the first crystallization is 660°C-700°C, and the time of the first crystallization is 2h-10h.
在其中一个实施例中,第二次晶化的温度为810℃~830℃,第二次晶化的时间为1h~4h。In one embodiment, the temperature of the second crystallization is 810°C-830°C, and the time of the second crystallization is 1h-4h.
在其中一个实施例中,升温的速率为2℃/min~10℃/min。In one embodiment, the heating rate is 2°C/min˜10°C/min.
本发明还提供如上所述的微晶玻璃在电子器件的保护玻璃、特种玻璃与建筑玻璃中的应用。The present invention also provides the application of the above-mentioned glass-ceramic in protective glass, special glass and architectural glass of electronic devices.
与现有技术相比较,本发明的微晶玻璃具有如下有益效果:Compared with the prior art, the glass-ceramic of the present invention has the following beneficial effects:
本发明所述的微晶玻璃包括玻璃基体,以及在玻璃基体表面形成的一层含有β-锂辉石晶相与其它玻璃的复合微晶玻璃层,其中,β-锂辉石包括六方晶型与四方晶型。这种复合微晶玻璃层能够在玻璃表面形成一层均匀致密的压应力层,使其具有非常高的维氏硬度和压应力,从而明显提高整个玻璃的表面硬度 和抗跌落性能。The glass-ceramic of the present invention includes a glass substrate, and a composite glass-ceramic layer containing β-spodumene crystal phase and other glasses formed on the surface of the glass substrate, wherein the β-spodumene includes hexagonal With tetragonal crystal form. This composite glass-ceramic layer can form a uniform and dense compressive stress layer on the glass surface, making it have very high Vickers hardness and compressive stress, thereby significantly improving the surface hardness and drop resistance of the entire glass.
此外,本发明所述的微晶玻璃保持了玻璃基材易于加工的优点,且成本较低,易于产业化。In addition, the crystallized glass of the present invention maintains the advantages of easy processing of the glass base material, has low cost and is easy to be industrialized.
图1为本发明提供的样品的XRD图谱;其中:1代表实施例6提供的微晶玻璃预制件复合微晶玻璃层的XRD图谱,2代表实施例12提供的微晶玻璃预制件复合微晶玻璃层的XRD图谱,3代表实施例1提供的微晶玻璃预制件复合微晶玻璃层的XRD图谱,4代表六方晶型的β-锂辉石样品的XRD图谱,5代表四方晶型的β-锂辉石样品的XRD图谱;Fig. 1 is the XRD collection of illustrative plates of the sample provided by the present invention; Wherein: 1 represents the XRD collection of illustrative plates of the composite glass-ceramic layer of the glass-ceramics preform that embodiment 6 provides, and 2 represents the composite crystallite of the glass-ceramic preform that embodiment 12 provides The XRD collection of illustrative plates of glass layer, 3 represent the XRD collection of illustrative plates of the composite glass-ceramics layer of glass-ceramics preform that embodiment 1 provides, 4 represent the XRD collection of illustrative plates of the β-spodumene sample of hexagonal crystal form, 5 represent the β-spodumene of tetragonal crystal form - the XRD pattern of the spodumene sample;
图2为本发明实施例2提供的样品断面扫描电镜图。Fig. 2 is a scanning electron micrograph of a cross-section of a sample provided by Example 2 of the present invention.
为了便于理解本发明,下面将参照相关实施例对本发明进行更全面的描述。实施例中给出了本发明的较佳实施方式。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施方式。相反地,提供这些实施方式的目的是使对本发明的公开内容的理解更加透彻全面。In order to facilitate understanding of the present invention, the present invention will be described more fully below with reference to related examples. Preferred embodiments of the invention are given in the examples. However, the present invention can be embodied in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本发明。本文所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of the invention. The terminology used herein in the description of the present invention is only for the purpose of describing specific embodiments, and is not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
本发明提供了一种微晶玻璃,微晶玻璃包括玻璃基体以及包覆于玻璃基体表面的复合微晶玻璃层;The invention provides a glass-ceramic, which comprises a glass substrate and a composite glass-ceramic layer coated on the surface of the glass substrate;
其中,复合微晶玻璃层包括六方晶型的β-锂辉石、四方晶型的β-锂辉石与其它玻璃。Wherein, the composite glass-ceramic layer includes hexagonal β-spodumene, tetragonal β-spodumene and other glasses.
在一个具体的示例中,以质量百分数计,复合微晶玻璃层包括19.2%~88.5%的六方晶型的β-锂辉石、3%~75.8%的四方晶型的β-锂辉石与5%~14.8%的其它玻璃。In a specific example, in terms of mass percentage, the composite glass-ceramic layer includes 19.2% to 88.5% of hexagonal β-spodumene, 3% to 75.8% of tetragonal β-spodumene and 5% to 14.8% of other glass.
在微晶玻璃中,其它玻璃的组分种类与玻璃基体的成分一致。In glass-ceramics, the components of other glasses are the same as those of the glass matrix.
在一个具体的示例中,其它玻璃包括SiO
2、Al
2O
3、Li
2O、Na
2O以及其它氧化物;其它氧化物选自K
2O、MgO、ZrO
2、B
2O
3、P
2O
5与ZnO中的至少三种。
In a specific example, other glasses include SiO 2 , Al 2 O 3 , Li 2 O, Na 2 O and other oxides; other oxides are selected from K 2 O, MgO, ZrO 2 , B 2 O 3 , P At least three of 2 O 5 and ZnO.
在一个具体的示例中,玻璃基体包括SiO
2、Al
2O
3、Li
2O、Na
2O以及其它氧化物;其它氧化物选自K
2O、MgO、ZrO
2、B
2O
3、P
2O
5与ZnO中的至少三种。
In a specific example, the glass matrix includes SiO 2 , Al 2 O 3 , Li 2 O, Na 2 O and other oxides; other oxides are selected from K 2 O, MgO, ZrO 2 , B 2 O 3 , P At least three of 2 O 5 and ZnO.
在一个具体的示例中,复合微晶玻璃层厚度为2μm~90μm。可以理解地,在本发明中,复合微晶玻璃层厚度包括但不限于2μm、3μm、4μm、5μm、10μm、15μm、20μm、25μm、30μm、40μm、50μm、60μm、70μm、80μm、90μm。In a specific example, the composite glass-ceramic layer has a thickness of 2 μm˜90 μm. It can be understood that in the present invention, the thickness of the composite glass-ceramic layer includes but is not limited to 2 μm, 3 μm, 4 μm, 5 μm, 10 μm, 15 μm, 20 μm, 25 μm, 30 μm, 40 μm, 50 μm, 60 μm, 70 μm, 80 μm, 90 μm.
本发明还提供一种上述微晶玻璃的制备方法,包括如下步骤:The present invention also provides a method for preparing the above-mentioned glass-ceramics, comprising the following steps:
制备玻璃预制件,将玻璃预制件进行第一次晶化和第二次晶化,制备复合微晶玻璃层;Prepare a glass preform, perform the first crystallization and the second crystallization on the glass preform, and prepare a composite glass-ceramic layer;
其中,第一次晶化的温度为630℃~700℃,第一次晶化的时间为2h~10h;Among them, the temperature for the first crystallization is 630°C-700°C, and the time for the first crystallization is 2h-10h;
第一次晶化结束后升温,进行第二次晶化,第二次晶化的温度为780℃~830℃,第二次晶化的时间为0.5h~4h。After the first crystallization is completed, the temperature is raised to carry out the second crystallization, the temperature of the second crystallization is 780°C-830°C, and the time of the second crystallization is 0.5h-4h.
玻璃预制件经特定的两次晶化工艺后,会在表层均匀析出一层,即复合微晶玻璃层,剩余未析出的即中间玻璃层,复合微晶玻璃层与玻璃层共同形成微晶玻璃。After the glass preform undergoes two specific crystallization processes, a layer will be uniformly deposited on the surface layer, that is, the composite glass-ceramic layer, and the remaining unprecipitated layer is the intermediate glass layer. The composite glass-ceramic layer and the glass layer together form a glass-ceramic .
在一个具体的示例中,制备玻璃预制件包括如下步骤:将玻璃预制件的原 料混合,在1500℃~1650℃下熔制7h~9h,然后降温至1300℃~1500℃,保温1.5h~2.5h,成型,制备玻璃块,待玻璃块硬化后退火,降温;In a specific example, preparing the glass preform includes the following steps: mixing the raw materials of the glass preform, melting at 1500°C to 1650°C for 7h to 9h, then lowering the temperature to 1300°C to 1500°C, and keeping the temperature for 1.5h to 2.5 h, molding, preparing a glass block, annealing and cooling after the glass block is hardened;
其中,玻璃预制件的原料包括SiO
2、Al
2O
3、Li
2O、Na
2O以及其它氧化物;其它氧化物选自K
2O、MgO、ZrO
2、B
2O
3、P
2O
5与ZnO中的至少三种。
Among them, the raw materials of the glass preform include SiO 2 , Al 2 O 3 , Li 2 O, Na 2 O and other oxides; other oxides are selected from K 2 O, MgO, ZrO 2 , B 2 O 3 , P 2 O 5 and at least three of ZnO.
可以理解地,在本发明中,只要含有SiO
2、Al
2O
3、Li
2O、Na
2O以及其它氧化物的物质均可用作原材料,包括但不限于:石英砂、氢氧化铝、碳酸锂/锂辉石、碳酸钠、硝酸钠。
It can be understood that in the present invention, any substance containing SiO 2 , Al 2 O 3 , Li 2 O, Na 2 O and other oxides can be used as raw materials, including but not limited to: quartz sand, aluminum hydroxide, Lithium Carbonate/Spodumene, Sodium Carbonate, Sodium Nitrate.
在一个具体的示例中,以质量百分数计,玻璃预制件的原料包括50%~68%SiO
2、18%~29.5%Al
2O
3、2%~6.5%Li
2O、3%~10%Na
2O以及0.1%~15%的其它氧化物。
In a specific example, in terms of mass percentage, the raw materials of the glass preform include 50%-68% SiO 2 , 18%-29.5% Al 2 O 3 , 2%-6.5% Li 2 O, 3%-10% Na 2 O and 0.1% to 15% of other oxides.
优选地,第一次晶化的温度为660℃~700℃。Preferably, the temperature of the first crystallization is 660°C-700°C.
优选地,第一次晶化的时间为2h~10h。Preferably, the time for the first crystallization is 2h-10h.
优选地,第二次晶化的温度为810℃~830℃。Preferably, the temperature of the second crystallization is 810°C-830°C.
优选地,第二次晶化的时间为1h~4h。Preferably, the time for the second crystallization is 1 h to 4 h.
在一个具体的示例中,升温的速率为2℃/min~10℃/min。可以理解地,在本发明中,升温的速率包括但不限于2℃/min、3℃/min、4℃/min、5℃/min、6℃/min、7℃/min、8℃/min、9℃/min、10℃/min。In a specific example, the heating rate is 2°C/min˜10°C/min. It can be understood that in the present invention, the heating rate includes but not limited to 2°C/min, 3°C/min, 4°C/min, 5°C/min, 6°C/min, 7°C/min, 8°C/min , 9°C/min, 10°C/min.
本发明还提供上述微晶玻璃在电子器件的保护玻璃、特种玻璃与建筑玻璃中的应用。可以理解地,电子器件包括但不限于智能显示器件、移动设备等。The present invention also provides the application of the above-mentioned glass-ceramic in protective glass, special glass and architectural glass of electronic devices. Understandably, electronic devices include but are not limited to smart display devices, mobile devices, and the like.
可以理解地,在本发明中,上述微晶玻璃可以在传统平板玻璃制造工艺过程获得玻璃,其制造工艺不限于浮法成形工艺、溢流下拉法、引上法、平拉法、压延法等。It can be understood that in the present invention, the glass-ceramics mentioned above can be obtained in the traditional flat glass manufacturing process, and the manufacturing process is not limited to the float forming process, overflow down-draw method, lead-up method, flat-drawing method, calendering method, etc. .
以下结合具体实施例对本发明的微晶玻璃及其制备方法做进一步详细的说明。以下实施例中所用的原料,如无特别说明,均为市售产品。The glass-ceramic and its preparation method of the present invention will be further described in detail below in conjunction with specific examples. The raw materials used in the following examples, unless otherwise specified, are commercially available products.
实施例1Example 1
本实施例提供一种微晶玻璃及其制备方法,具体如下:The present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
步骤一:制备玻璃预制件Step 1: Preparation of glass preforms
以质量百分比计,将如下原料混合:In terms of mass percentage, the following raw materials are mixed:
58%的SiO
2、22%的Al
2O
3、0.5%的K
2O、1.5%的MgO、10%的Na
2O、4%的Li
2O、2%的ZrO
2、1%的B
2O
3、1%的ZnO;
58% SiO 2 , 22% Al 2 O 3 , 0.5% K 2 O, 1.5% MgO, 10% Na 2 O, 4% Li 2 O, 2% ZrO 2 , 1% B 2 O 3 , 1% ZnO;
经充分混合均匀后,用铂金坩埚在1500-1650℃熔制8h,同时用铂金搅拌桨搅拌,待抽出搅拌桨后,降温至1300-1500℃,保温2h均化,浇铸到铁质模具上形成80*160mm左右大小的玻璃块,模具浇铸前预热到450℃,玻璃块硬化后立即转移至退火炉中退火,保温2h,然后6小时降温140℃,自然冷却,取出后备用。After fully mixing evenly, use a platinum crucible to melt at 1500-1650°C for 8 hours, and at the same time stir with a platinum stirring paddle. After the stirring paddle is pulled out, cool down to 1300-1500°C, keep warm for 2 hours and homogenize, and cast it on an iron mold to form For glass blocks with a size of about 80*160mm, preheat to 450°C before casting the mold. After the glass blocks are hardened, immediately transfer them to an annealing furnace for annealing, keep them warm for 2 hours, then cool down to 140°C for 6 hours, cool naturally, and take them out for later use.
步骤二:制备微晶玻璃Step 2: Preparation of glass-ceramics
将上述玻璃预制件按照如下晶化工艺进行晶化处理,其中TT1是指第一步晶化工艺的时间和温度,TT2是指第二步晶化工艺的时间和温度:The above-mentioned glass preform is crystallized according to the following crystallization process, wherein TT1 refers to the time and temperature of the first crystallization process, and TT2 refers to the time and temperature of the second crystallization process:
TT1:645℃,4h;TT1: 645°C, 4h;
TT2:800℃,1h;TT2: 800°C, 1h;
升温速率为10℃/min。The heating rate is 10°C/min.
实施例2Example 2
本实施例提供一种微晶玻璃及其制备方法,具体如下:The present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
步骤一:制备玻璃预制件Step 1: Preparation of glass preforms
以质量百分比计,将如下原料混合:In terms of mass percentage, the following raw materials are mixed:
58%的SiO
2、20%的Al
2O
3、4%的K
2O、4%的MgO、4.5%的Na
2O、5%的Li
2O、4.5%的ZrO
2;
58% SiO 2 , 20% Al 2 O 3 , 4% K 2 O, 4% MgO, 4.5% Na 2 O, 5% Li 2 O, 4.5% ZrO 2 ;
经充分混合均匀后,用铂金坩埚在1500-1650℃熔制8h,同时用铂金搅拌桨搅拌,待抽出搅拌桨后,降温至1300-1500℃,保温2h均化,浇铸到铁质模具上形成80*160mm左右大小的玻璃块,模具浇铸前预热到450℃,玻璃块硬化后立即转移至退火炉中退火,保温2h,然后6小时降温140℃,自然冷却,取出后备用。After fully mixing evenly, use a platinum crucible to melt at 1500-1650°C for 8 hours, and at the same time stir with a platinum stirring paddle. After the stirring paddle is pulled out, cool down to 1300-1500°C, keep warm for 2 hours and homogenize, and cast it on an iron mold to form For glass blocks with a size of about 80*160mm, preheat to 450°C before casting the mold. After the glass blocks are hardened, immediately transfer them to an annealing furnace for annealing, keep them warm for 2 hours, then cool down to 140°C for 6 hours, cool naturally, and take them out for later use.
步骤二:制备微晶玻璃Step 2: Preparation of glass-ceramics
将上述玻璃预制件按照如下晶化工艺进行晶化处理,其中TT1是指第一步晶化工艺的时间和温度,TT2是指第二步晶化工艺的时间和温度:The above-mentioned glass preform is crystallized according to the following crystallization process, wherein TT1 refers to the time and temperature of the first crystallization process, and TT2 refers to the time and temperature of the second crystallization process:
TT1:630℃,6h;TT1: 630℃, 6h;
TT2:810℃,1h;TT2: 810°C, 1h;
升温速率为5℃/min。The heating rate was 5°C/min.
实施例3Example 3
本实施例提供一种微晶玻璃及其制备方法,具体如下:The present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
步骤一:制备玻璃预制件Step 1: Preparation of glass preforms
以质量百分比计,将如下原料混合:In terms of mass percentage, the following raw materials are mixed:
56%的SiO
2、26%的Al
2O
3、1%的K
2O、1.5%的MgO、2%的Na
2O、7%的Li
2O、1%的ZrO
2、1%的B
2O
3、0.5%的P
2O
5、4%的ZnO;
56% SiO 2 , 26% Al 2 O 3 , 1% K 2 O, 1.5% MgO, 2% Na 2 O, 7% Li 2 O, 1% ZrO 2 , 1% B 2 O 3 , 0.5% P 2 O 5 , 4% ZnO;
经充分混合均匀后,用铂金坩埚在1500-1650℃熔制8h,同时用铂金搅拌桨搅拌,待抽出搅拌桨后,降温至1300-1500℃,保温2h均化,浇铸到铁质模具 上形成80*160mm左右大小的玻璃块,模具浇铸前预热到450℃,玻璃块硬化后立即转移至退火炉中退火,保温2h,然后6小时降温140℃,自然冷却,取出后备用。After fully mixing evenly, use a platinum crucible to melt at 1500-1650°C for 8 hours, and at the same time stir with a platinum stirring paddle. After the stirring paddle is pulled out, cool down to 1300-1500°C, keep warm for 2 hours and homogenize, and cast it on an iron mold to form For glass blocks with a size of about 80*160mm, preheat to 450°C before casting the mold. After the glass blocks are hardened, immediately transfer them to an annealing furnace for annealing, keep them warm for 2 hours, then cool down to 140°C for 6 hours, cool naturally, and take them out for later use.
步骤二:制备微晶玻璃Step 2: Preparation of glass-ceramics
将上述玻璃预制件按照如下晶化工艺进行晶化处理,其中TT1是指第一步晶化工艺的时间和温度,TT2是指第二步晶化工艺的时间和温度:The above-mentioned glass preform is crystallized according to the following crystallization process, wherein TT1 refers to the time and temperature of the first crystallization process, and TT2 refers to the time and temperature of the second crystallization process:
TT1:680℃,4h;TT1: 680℃, 4h;
TT2:810℃,1h;TT2: 810°C, 1h;
升温速率为2℃/min。The heating rate is 2°C/min.
实施例4Example 4
本实施例提供一种微晶玻璃及其制备方法,具体如下:The present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
步骤一:制备玻璃预制件Step 1: Preparation of glass preforms
以质量百分比计,将如下原料混合:In terms of mass percentage, the following raw materials are mixed:
61%的SiO
2、23%的Al
2O
3、1.3%的K
2O、1.5%的MgO、4.2%的Na
2O、3.5%的Li
2O、1%的ZrO
2、3%的B
2O
3、0.5%的P
2O
5、1%的ZnO;
61% SiO 2 , 23% Al 2 O 3 , 1.3% K 2 O, 1.5% MgO, 4.2% Na 2 O, 3.5% Li 2 O, 1% ZrO 2 , 3% B 2 O 3 , 0.5% P 2 O 5 , 1% ZnO;
经充分混合均匀后,用铂金坩埚在1500-1650℃熔制8h,同时用铂金搅拌桨搅拌,待抽出搅拌桨后,降温至1300-1500℃,保温2h均化,浇铸到铁质模具上形成80*160mm左右大小的玻璃块,模具浇铸前预热到450℃,玻璃块硬化后立即转移至退火炉中退火,保温2h,然后6小时降温140℃,自然冷却,取出后备用。After fully mixing evenly, use a platinum crucible to melt at 1500-1650°C for 8 hours, and at the same time stir with a platinum stirring paddle. After the stirring paddle is pulled out, cool down to 1300-1500°C, keep warm for 2 hours and homogenize, and cast it on an iron mold to form For glass blocks with a size of about 80*160mm, preheat to 450°C before casting the mold. After the glass blocks are hardened, immediately transfer them to an annealing furnace for annealing, keep them warm for 2 hours, then cool down to 140°C for 6 hours, cool naturally, and take them out for later use.
步骤二:制备微晶玻璃Step 2: Preparation of glass-ceramics
将上述玻璃预制件按照如下晶化工艺进行晶化处理,其中TT1是指第一步 晶化工艺的时间和温度,TT2是指第二步晶化工艺的时间和温度:The above-mentioned glass preform is crystallized according to the following crystallization process, wherein TT1 refers to the time and temperature of the first step of the crystallization process, and TT2 refers to the time and temperature of the second step of the crystallization process:
TT1:650℃,10h;TT1: 650℃, 10h;
TT2:800℃,2h;TT2: 800°C, 2h;
升温速率为10℃/min。The heating rate is 10°C/min.
实施例5Example 5
本实施例提供一种微晶玻璃及其制备方法,具体如下:The present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
步骤一:制备玻璃预制件Step 1: Preparation of glass preforms
以质量百分比计,将如下原料混合:In terms of mass percentage, the following raw materials are mixed:
68%的SiO
2、18%的Al
2O
3、1%的K
2O、1.5%的MgO、4%的Na
2O、4.5%的Li
2O、1%的ZrO
2、1.5%的B
2O
3、0.5%的P
2O
5;
68% SiO 2 , 18% Al 2 O 3 , 1% K 2 O, 1.5% MgO, 4% Na 2 O, 4.5% Li 2 O, 1% ZrO 2 , 1.5% B 2 O 3 , 0.5% P 2 O 5 ;
经充分混合均匀后,用铂金坩埚在1500-1650℃熔制8h,同时用铂金搅拌桨搅拌,待抽出搅拌桨后,降温至1300-1500℃,保温2h均化,浇铸到铁质模具上形成80*160mm左右大小的玻璃块,模具浇铸前预热到450℃,玻璃块硬化后立即转移至退火炉中退火,保温2h,然后6小时降温140℃,自然冷却,取出后备用。After fully mixing evenly, use a platinum crucible to melt at 1500-1650°C for 8 hours, and at the same time stir with a platinum stirring paddle. After the stirring paddle is pulled out, cool down to 1300-1500°C, keep warm for 2 hours and homogenize, and cast it on an iron mold to form For glass blocks with a size of about 80*160mm, preheat the mold to 450°C before casting the mold. After the glass block is hardened, immediately transfer it to an annealing furnace for annealing, keep it warm for 2 hours, then cool down to 140°C for 6 hours, cool naturally, and take it out for later use.
步骤二:制备微晶玻璃Step 2: Preparation of glass-ceramics
将上述玻璃预制件按照如下晶化工艺进行晶化处理,其中TT1是指第一步晶化工艺的时间和温度,TT2是指第二步晶化工艺的时间和温度:The above-mentioned glass preform is crystallized according to the following crystallization process, wherein TT1 refers to the time and temperature of the first crystallization process, and TT2 refers to the time and temperature of the second crystallization process:
TT1:660℃,4h;TT1: 660°C, 4h;
TT2:810℃,1h;TT2: 810°C, 1h;
升温速率为5℃/min。The heating rate was 5°C/min.
实施例6Example 6
本实施例提供一种微晶玻璃及其制备方法,具体如下:The present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
步骤一:制备玻璃预制件Step 1: Preparation of glass preforms
以质量百分比计,将如下原料混合:In terms of mass percentage, the following raw materials are mixed:
59%的SiO
2、25%的Al
2O
3、1%的K
2O、1.5%的MgO、3%的Na
2O、2%的Li
2O、0.5%的ZrO
2、3%的B
2O
3、5%的P
2O
5;
59% SiO 2 , 25% Al 2 O 3 , 1% K 2 O, 1.5% MgO, 3% Na 2 O, 2% Li 2 O, 0.5% ZrO 2 , 3% B 2 O 3 , 5% P 2 O 5 ;
经充分混合均匀后,用铂金坩埚在1500-1650℃熔制8h,同时用铂金搅拌桨搅拌,待抽出搅拌桨后,降温至1300-1500℃,保温2h均化,浇铸到铁质模具上形成80*160mm左右大小的玻璃块,模具浇铸前预热到450℃,玻璃块硬化后立即转移至退火炉中退火,保温2h,然后6小时降温140℃,自然冷却,取出后备用。After fully mixing evenly, use a platinum crucible to melt at 1500-1650°C for 8 hours, and at the same time stir with a platinum stirring paddle. After the stirring paddle is pulled out, cool down to 1300-1500°C, keep warm for 2 hours and homogenize, and cast it on an iron mold to form For glass blocks with a size of about 80*160mm, preheat to 450°C before casting the mold. After the glass blocks are hardened, immediately transfer them to an annealing furnace for annealing, keep them warm for 2 hours, then cool down to 140°C for 6 hours, cool naturally, and take them out for later use.
步骤二:制备微晶玻璃Step 2: Preparation of glass-ceramics
将上述玻璃预制件按照如下晶化工艺进行晶化处理,其中TT1是指第一步晶化工艺的时间和温度,TT2是指第二步晶化工艺的时间和温度:The above-mentioned glass preform is crystallized according to the following crystallization process, wherein TT1 refers to the time and temperature of the first crystallization process, and TT2 refers to the time and temperature of the second crystallization process:
TT1:675℃,4h;TT1: 675°C, 4h;
TT2:795℃,1h;TT2: 795°C, 1h;
升温速率为10℃/min。The heating rate is 10°C/min.
实施例7Example 7
本实施例提供一种微晶玻璃及其制备方法,具体如下:The present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
步骤一:制备玻璃预制件Step 1: Preparation of glass preforms
以质量百分比计,将如下原料混合:In terms of mass percentage, the following raw materials are mixed:
58%的SiO
2、22%的Al
2O
3、1%的K
2O、1%的MgO、3%的Na
2O、6%的 Li
2O、2%的ZrO
2、3%的B
2O
3、2%的P
2O
5、2%的ZnO;
58% SiO 2 , 22% Al 2 O 3 , 1% K 2 O, 1% MgO, 3% Na 2 O, 6% Li 2 O, 2% ZrO 2 , 3% B 2 O 3 , 2% P 2 O 5 , 2% ZnO;
经充分混合均匀后,用铂金坩埚在1500-1650℃熔制8h,同时用铂金搅拌桨搅拌,待抽出搅拌桨后,降温至1300-1500℃,保温2h均化,浇铸到铁质模具上形成80*160mm左右大小的玻璃块,模具浇铸前预热到450℃,玻璃块硬化后立即转移至退火炉中退火,保温2h,然后6小时降温140℃,自然冷却,取出后备用。After fully mixing evenly, use a platinum crucible to melt at 1500-1650°C for 8 hours, and at the same time stir with a platinum stirring paddle. After the stirring paddle is pulled out, cool down to 1300-1500°C, keep warm for 2 hours and homogenize, and cast it on an iron mold to form For glass blocks with a size of about 80*160mm, preheat to 450°C before casting the mold. After the glass blocks are hardened, immediately transfer them to an annealing furnace for annealing, keep them warm for 2 hours, then cool down to 140°C for 6 hours, cool naturally, and take them out for later use.
步骤二:制备微晶玻璃Step 2: Preparation of glass-ceramics
将上述玻璃预制件按照如下晶化工艺进行晶化处理,其中TT1是指第一步晶化工艺的时间和温度,TT2是指第二步晶化工艺的时间和温度:The above-mentioned glass preform is crystallized according to the following crystallization process, wherein TT1 refers to the time and temperature of the first crystallization process, and TT2 refers to the time and temperature of the second crystallization process:
TT1:690℃,4h;TT1: 690°C, 4h;
TT2:820℃,1h;TT2: 820°C, 1h;
升温速率为2℃/min。The heating rate is 2°C/min.
实施例8Example 8
本实施例提供一种微晶玻璃及其制备方法,具体如下:The present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
步骤一:制备玻璃预制件Step 1: Preparation of glass preforms
以质量百分比计,将如下原料混合:In terms of mass percentage, the following raw materials are mixed:
50%的SiO
2、29.5%的Al
2O
3、1.4%的K
2O、0.5%的MgO、7%的Na
2O、4%的Li
2O、1%的ZrO
2、5%的B
2O
3、1.6%的P
2O
5;
50% SiO 2 , 29.5% Al 2 O 3 , 1.4% K 2 O, 0.5% MgO, 7% Na 2 O, 4% Li 2 O, 1% ZrO 2 , 5% B 2 O 3 , 1.6% P 2 O 5 ;
经充分混合均匀后,用铂金坩埚在1500-1650℃熔制8h,同时用铂金搅拌桨搅拌,待抽出搅拌桨后,降温至1300-1500℃,保温2h均化,浇铸到铁质模具上形成80*160mm左右大小的玻璃块,模具浇铸前预热到450℃,玻璃块硬化后立即转移至退火炉中退火,保温2h,然后6小时降温140℃,自然冷却,取出 后备用。After fully mixing evenly, use a platinum crucible to melt at 1500-1650°C for 8 hours, and at the same time stir with a platinum stirring paddle. After the stirring paddle is pulled out, cool down to 1300-1500°C, keep warm for 2 hours and homogenize, and cast it on an iron mold to form For glass blocks with a size of about 80*160mm, preheat the mold to 450°C before casting the mold. After the glass block is hardened, immediately transfer it to an annealing furnace for annealing, keep it warm for 2 hours, then cool down to 140°C for 6 hours, cool naturally, and take it out for later use.
步骤二:制备微晶玻璃Step 2: Preparation of glass-ceramics
将上述玻璃预制件按照如下晶化工艺进行晶化处理,其中TT1是指第一步晶化工艺的时间和温度,TT2是指第二步晶化工艺的时间和温度:The above-mentioned glass preform is crystallized according to the following crystallization process, wherein TT1 refers to the time and temperature of the first crystallization process, and TT2 refers to the time and temperature of the second crystallization process:
TT1:680℃,6h;TT1: 680℃, 6h;
TT2:810℃,1h;TT2: 810°C, 1h;
升温速率为5℃/min。The heating rate was 5°C/min.
实施例9Example 9
本实施例提供一种微晶玻璃及其制备方法,具体如下:The present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
步骤一:制备玻璃预制件Step 1: Preparation of glass preforms
以质量百分比计,将如下原料混合:In terms of mass percentage, the following raw materials are mixed:
57%的SiO
2、23%的Al
2O
3、1.5%的K
2O、3.5%的MgO、4.5%的Na
2O、4%的Li
2O、4%的ZrO
2、0.5%的B
2O
3、1%的P
2O
5、1%的ZnO;
57% SiO 2 , 23% Al 2 O 3 , 1.5% K 2 O, 3.5% MgO, 4.5% Na 2 O, 4% Li 2 O, 4% ZrO 2 , 0.5% B 2 O 3 , 1% P 2 O 5 , 1% ZnO;
经充分混合均匀后,用铂金坩埚在1500-1650℃熔制8h,同时用铂金搅拌桨搅拌,待抽出搅拌桨后,降温至1300-1500℃,保温2h均化,浇铸到铁质模具上形成80*160mm左右大小的玻璃块,模具浇铸前预热到450℃,玻璃块硬化后立即转移至退火炉中退火,保温2h,然后6小时降温140℃,自然冷却,取出后备用。After fully mixing evenly, use a platinum crucible to melt at 1500-1650°C for 8 hours, and at the same time stir with a platinum stirring paddle. After the stirring paddle is pulled out, cool down to 1300-1500°C, keep warm for 2 hours and homogenize, and cast it on an iron mold to form For glass blocks with a size of about 80*160mm, preheat to 450°C before casting the mold. After the glass blocks are hardened, immediately transfer them to an annealing furnace for annealing, keep them warm for 2 hours, then cool down to 140°C for 6 hours, cool naturally, and take them out for later use.
步骤二:制备微晶玻璃Step 2: Preparation of glass-ceramics
将上述玻璃预制件按照如下晶化工艺进行晶化处理,其中TT1是指第一步晶化工艺的时间和温度,TT2是指第二步晶化工艺的时间和温度:The above-mentioned glass preform is crystallized according to the following crystallization process, wherein TT1 refers to the time and temperature of the first crystallization process, and TT2 refers to the time and temperature of the second crystallization process:
TT1:660℃,4h;TT1: 660°C, 4h;
TT2:810℃,0.5h;TT2: 810°C, 0.5h;
升温速率为5℃/min。The heating rate was 5°C/min.
实施例10Example 10
本实施例提供一种微晶玻璃及其制备方法,具体如下:The present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
步骤一:制备玻璃预制件Step 1: Preparation of glass preforms
以质量百分比计,将如下原料混合:In terms of mass percentage, the following raw materials are mixed:
56%的SiO
2、26%的Al
2O
3、1.4%的K
2O、3.5%的MgO、5%的Na
2O、4.5%的Li
2O、3.6%的ZrO
2;
56% SiO 2 , 26% Al 2 O 3 , 1.4% K 2 O, 3.5% MgO, 5% Na 2 O, 4.5% Li 2 O, 3.6% ZrO 2 ;
经充分混合均匀后,用铂金坩埚在1500-1650℃熔制8h,同时用铂金搅拌桨搅拌,待抽出搅拌桨后,降温至1300-1500℃,保温2h均化,浇铸到铁质模具上形成80*160mm左右大小的玻璃块,模具浇铸前预热到450℃,玻璃块硬化后立即转移至退火炉中退火,保温2h,然后6小时降温140℃,自然冷却,取出后备用。After fully mixing evenly, use a platinum crucible to melt at 1500-1650°C for 8 hours, and at the same time stir with a platinum stirring paddle. After the stirring paddle is pulled out, cool down to 1300-1500°C, keep warm for 2 hours and homogenize, and cast it on an iron mold to form For glass blocks with a size of about 80*160mm, preheat to 450°C before casting the mold. After the glass blocks are hardened, immediately transfer them to an annealing furnace for annealing, keep them warm for 2 hours, then cool down to 140°C for 6 hours, cool naturally, and take them out for later use.
步骤二:制备微晶玻璃Step 2: Preparation of glass-ceramics
将上述玻璃预制件按照如下晶化工艺进行晶化处理,其中TT1是指第一步晶化工艺的时间和温度,TT2是指第二步晶化工艺的时间和温度:The above-mentioned glass preform is crystallized according to the following crystallization process, wherein TT1 refers to the time and temperature of the first crystallization process, and TT2 refers to the time and temperature of the second crystallization process:
TT1:650℃,6h;TT1: 650℃, 6h;
TT2:790℃,2h;TT2: 790°C, 2h;
升温速率为2℃/min。The heating rate is 2°C/min.
实施例11Example 11
本实施例提供一种微晶玻璃及其制备方法,具体如下:The present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
步骤一:制备玻璃预制件Step 1: Preparation of glass preforms
以质量百分比计,将如下原料混合:In terms of mass percentage, the following raw materials are mixed:
56%的SiO
2、25%的Al
2O
3、1.5%的K
2O、1%的MgO、7%的Na
2O、5%的Li
2O、2%的ZrO
2、1%的B
2O
3、1.5%的P
2O
5;
56% SiO 2 , 25% Al 2 O 3 , 1.5% K 2 O, 1% MgO, 7% Na 2 O, 5% Li 2 O, 2% ZrO 2 , 1% B 2 O 3 , 1.5% P 2 O 5 ;
经充分混合均匀后,用铂金坩埚在1500-1650℃熔制8h,同时用铂金搅拌桨搅拌,待抽出搅拌桨后,降温至1300-1500℃,保温2h均化,浇铸到铁质模具上形成80*160mm左右大小的玻璃块,模具浇铸前预热到450℃,玻璃块硬化后立即转移至退火炉中退火,保温2h,然后6小时降温140℃,自然冷却,取出后备用。After fully mixing evenly, use a platinum crucible to melt at 1500-1650°C for 8 hours, and at the same time stir with a platinum stirring paddle. After the stirring paddle is pulled out, cool down to 1300-1500°C, keep warm for 2 hours and homogenize, and cast it on an iron mold to form For glass blocks with a size of about 80*160mm, preheat to 450°C before casting the mold. After the glass blocks are hardened, immediately transfer them to an annealing furnace for annealing, keep them warm for 2 hours, then cool down to 140°C for 6 hours, cool naturally, and take them out for later use.
步骤二:制备微晶玻璃Step 2: Preparation of glass-ceramics
将上述玻璃预制件按照如下晶化工艺进行晶化处理,其中TT1是指第一步晶化工艺的时间和温度,TT2是指第二步晶化工艺的时间和温度:The above-mentioned glass preform is crystallized according to the following crystallization process, wherein TT1 refers to the time and temperature of the first crystallization process, and TT2 refers to the time and temperature of the second crystallization process:
TT1:645℃,4h;TT1: 645°C, 4h;
TT2:810℃,1h;TT2: 810°C, 1h;
升温速率为5℃/min。The heating rate was 5°C/min.
实施例12Example 12
本实施例提供一种微晶玻璃及其制备方法,具体如下:The present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
步骤一:制备玻璃预制件Step 1: Preparation of glass preforms
以质量百分比计,将如下原料混合:In terms of mass percentage, the following raw materials are mixed:
55%的SiO
2、25%的Al
2O
3、1%的K
2O、2%的MgO、4%的Na
2O、6.5%的Li
2O、1%的ZrO
2、3%的B
2O
3、0.5%的P
2O
5、2%的ZnO;
55% SiO 2 , 25% Al 2 O 3 , 1% K 2 O, 2% MgO, 4% Na 2 O, 6.5% Li 2 O, 1% ZrO 2 , 3% B 2 O 3 , 0.5% P 2 O 5 , 2% ZnO;
经充分混合均匀后,用铂金坩埚在1500-1650℃熔制8h,同时用铂金搅拌桨 搅拌,待抽出搅拌桨后,降温至1300-1500℃,保温2h均化,浇铸到铁质模具上形成80*160mm左右大小的玻璃块,模具浇铸前预热到450℃,玻璃块硬化后立即转移至退火炉中退火,保温2h,然后6小时降温140℃,自然冷却,取出后备用。After fully mixing evenly, use a platinum crucible to melt at 1500-1650°C for 8 hours, and at the same time stir with a platinum stirring paddle. After the stirring paddle is pulled out, cool down to 1300-1500°C, keep warm for 2 hours and homogenize, and cast it on an iron mold to form For glass blocks with a size of about 80*160mm, preheat to 450°C before casting the mold. After the glass blocks are hardened, immediately transfer them to an annealing furnace for annealing, keep them warm for 2 hours, then cool down to 140°C for 6 hours, cool naturally, and take them out for later use.
步骤二:制备微晶玻璃Step 2: Preparation of glass-ceramics
将上述玻璃预制件按照如下晶化工艺进行晶化处理,其中TT1是指第一步晶化工艺的时间和温度,TT2是指第二步晶化工艺的时间和温度:The above-mentioned glass preform is crystallized according to the following crystallization process, wherein TT1 refers to the time and temperature of the first crystallization process, and TT2 refers to the time and temperature of the second crystallization process:
TT1:690℃,4h;TT1: 690°C, 4h;
TT2:820℃,1h;TT2: 820°C, 1h;
升温速率为10℃/min。The heating rate is 10°C/min.
实施例13Example 13
本实施例提供一种微晶玻璃及其制备方法,具体如下:The present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
步骤一:制备玻璃预制件Step 1: Preparation of glass preforms
以质量百分比计,将如下原料混合:In terms of mass percentage, the following raw materials are mixed:
60.5%的SiO
2、24%的Al
2O
3、1%的K
2O、1.5%的MgO、4%的Na
2O、4.5%的Li
2O、1%的ZrO
2、3%的B
2O
3、0.5%的P
2O
5;
60.5% SiO 2 , 24% Al 2 O 3 , 1% K 2 O, 1.5% MgO, 4% Na 2 O, 4.5% Li 2 O, 1% ZrO 2 , 3% B 2 O 3 , 0.5% P 2 O 5 ;
经充分混合均匀后,用铂金坩埚在1500-1650℃熔制8h,同时用铂金搅拌桨搅拌,待抽出搅拌桨后,降温至1300-1500℃,保温2h均化,浇铸到铁质模具上形成80*160mm左右大小的玻璃块,模具浇铸前预热到450℃,玻璃块硬化后立即转移至退火炉中退火,保温2h,然后6小时降温140℃,自然冷却,取出后备用。After fully mixing evenly, use a platinum crucible to melt at 1500-1650°C for 8 hours, and at the same time stir with a platinum stirring paddle. After the stirring paddle is pulled out, cool down to 1300-1500°C, keep warm for 2 hours and homogenize, and cast it on an iron mold to form For glass blocks with a size of about 80*160mm, preheat to 450°C before casting the mold. After the glass blocks are hardened, immediately transfer them to an annealing furnace for annealing, keep them warm for 2 hours, then cool down to 140°C for 6 hours, cool naturally, and take them out for later use.
步骤二:制备微晶玻璃Step 2: Preparation of glass-ceramics
将上述玻璃预制件按照如下晶化工艺进行晶化处理,其中TT1是指第一步晶化工艺的时间和温度,TT2是指第二步晶化工艺的时间和温度:The above-mentioned glass preform is crystallized according to the following crystallization process, wherein TT1 refers to the time and temperature of the first crystallization process, and TT2 refers to the time and temperature of the second crystallization process:
TT1:700℃,2h;TT1: 700°C, 2h;
TT2:820℃,1h;TT2: 820°C, 1h;
升温速率为5℃/min。The heating rate was 5°C/min.
实施例14Example 14
本实施例提供一种微晶玻璃及其制备方法,具体如下:The present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
步骤一:制备玻璃预制件Step 1: Preparation of glass preforms
以质量百分比计,将如下原料混合:In terms of mass percentage, the following raw materials are mixed:
63%的SiO
2、22%的Al
2O
3、1%的K
2O、1%的MgO、4.5%的Na
2O、5%的Li
2O、1%的ZrO
2、2%的B
2O
3、0.5%的P
2O
5;
63% SiO 2 , 22% Al 2 O 3 , 1% K 2 O, 1% MgO, 4.5% Na 2 O, 5% Li 2 O, 1% ZrO 2 , 2% B 2 O 3 , 0.5% P 2 O 5 ;
经充分混合均匀后,用铂金坩埚在1500-1650℃熔制8h,同时用铂金搅拌桨搅拌,待抽出搅拌桨后,降温至1300-1500℃,保温2h均化,浇铸到铁质模具上形成80*160mm左右大小的玻璃块,模具浇铸前预热到450℃,玻璃块硬化后立即转移至退火炉中退火,保温2h,然后6小时降温140℃,自然冷却,取出后备用。After fully mixing evenly, use a platinum crucible to melt at 1500-1650°C for 8 hours, and at the same time stir with a platinum stirring paddle. After the stirring paddle is pulled out, cool down to 1300-1500°C, keep warm for 2 hours and homogenize, and cast it on an iron mold to form For glass blocks with a size of about 80*160mm, preheat to 450°C before casting the mold. After the glass blocks are hardened, immediately transfer them to an annealing furnace for annealing, keep them warm for 2 hours, then cool down to 140°C for 6 hours, cool naturally, and take them out for later use.
步骤二:制备微晶玻璃Step 2: Preparation of glass-ceramics
将上述玻璃预制件按照如下晶化工艺进行晶化处理,其中TT1是指第一步晶化工艺的时间和温度,TT2是指第二步晶化工艺的时间和温度:The above-mentioned glass preform is crystallized according to the following crystallization process, wherein TT1 refers to the time and temperature of the first crystallization process, and TT2 refers to the time and temperature of the second crystallization process:
TT1:650℃,4h;TT1: 650℃, 4h;
TT2:810℃,1.5h;TT2: 810°C, 1.5h;
升温速率为10℃/min。The heating rate is 10°C/min.
实施例15Example 15
本实施例提供一种微晶玻璃及其制备方法,具体如下:The present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
步骤一:制备玻璃预制件Step 1: Preparation of glass preforms
以质量百分比计,将如下原料混合:In terms of mass percentage, the following raw materials are mixed:
55%的SiO
2、25%的Al
2O
3、9%的Na
2O、3%的Li
2O、3%的B
2O
3、4%的P
2O
5、1%的ZnO;
55% SiO 2 , 25% Al 2 O 3 , 9% Na 2 O, 3% Li 2 O, 3% B 2 O 3 , 4% P 2 O 5 , 1% ZnO;
经充分混合均匀后,用铂金坩埚在1500-1650℃熔制8h,同时用铂金搅拌桨搅拌,待抽出搅拌桨后,降温至1300-1500℃,保温2h均化,浇铸到铁质模具上形成80*160mm左右大小的玻璃块,模具浇铸前预热到450℃,玻璃块硬化后立即转移至退火炉中退火,保温2h,然后6小时降温140℃,自然冷却,取出后备用。After fully mixing evenly, use a platinum crucible to melt at 1500-1650°C for 8 hours, and at the same time stir with a platinum stirring paddle. After the stirring paddle is pulled out, cool down to 1300-1500°C, keep warm for 2 hours and homogenize, and cast it on an iron mold to form For glass blocks with a size of about 80*160mm, preheat to 450°C before casting the mold. After the glass blocks are hardened, immediately transfer them to an annealing furnace for annealing, keep them warm for 2 hours, then cool down to 140°C for 6 hours, cool naturally, and take them out for later use.
步骤二:制备微晶玻璃Step 2: Preparation of glass-ceramics
将上述玻璃预制件按照如下晶化工艺进行晶化处理,其中TT1是指第一步晶化工艺的时间和温度,TT2是指第二步晶化工艺的时间和温度:The above-mentioned glass preform is crystallized according to the following crystallization process, wherein TT1 refers to the time and temperature of the first crystallization process, and TT2 refers to the time and temperature of the second crystallization process:
TT1:650℃,10h;TT1: 650℃, 10h;
TT2:820℃,2h;TT2: 820°C, 2h;
升温速率为2℃/min。The heating rate is 2°C/min.
实施例16Example 16
本实施例提供一种微晶玻璃及其制备方法,具体如下:The present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
步骤一:制备玻璃预制件Step 1: Preparation of glass preforms
以质量百分比计,将如下原料混合:In terms of mass percentage, the following raw materials are mixed:
53%的SiO
2、28%的Al
2O
3、1.5%的MgO、7%的Na
2O、3%的Li
2O、3.5%的ZrO
2、1%的B
2O
3、3%的P
2O
5;
53% SiO 2 , 28% Al 2 O 3 , 1.5% MgO, 7% Na 2 O, 3% Li 2 O, 3.5% ZrO 2 , 1% B 2 O 3 , 3% P2O5 ;
经充分混合均匀后,用铂金坩埚在1500-1650℃熔制8h,同时用铂金搅拌桨搅拌,待抽出搅拌桨后,降温至1300-1500℃,保温2h均化,浇铸到铁质模具上形成80*160mm左右大小的玻璃块,模具浇铸前预热到450℃,玻璃块硬化后立即转移至退火炉中退火,保温2h,然后6小时降温140℃,自然冷却,取出后备用。After fully mixing evenly, use a platinum crucible to melt at 1500-1650°C for 8 hours, and at the same time stir with a platinum stirring paddle. After the stirring paddle is pulled out, cool down to 1300-1500°C, keep warm for 2 hours and homogenize, and cast it on an iron mold to form For glass blocks with a size of about 80*160mm, preheat to 450°C before casting the mold. After the glass blocks are hardened, immediately transfer them to an annealing furnace for annealing, keep them warm for 2 hours, then cool down to 140°C for 6 hours, cool naturally, and take them out for later use.
步骤二:制备微晶玻璃Step 2: Preparation of glass-ceramics
将上述玻璃预制件按照如下晶化工艺进行晶化处理,其中TT1是指第一步晶化工艺的时间和温度,TT2是指第二步晶化工艺的时间和温度:The above-mentioned glass preform is crystallized according to the following crystallization process, wherein TT1 refers to the time and temperature of the first crystallization process, and TT2 refers to the time and temperature of the second crystallization process:
TT1:660℃,6h;TT1: 660℃, 6h;
TT2:810℃,4h;TT2: 810°C, 4h;
升温速率为10℃/min。The heating rate is 10°C/min.
实施例17Example 17
本实施例提供一种微晶玻璃及其制备方法,具体如下:The present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
步骤一:制备玻璃预制件Step 1: Preparation of glass preforms
以质量百分比计,将如下原料混合:In terms of mass percentage, the following raw materials are mixed:
57%的SiO
2、25%的Al
2O
3、1.5%的K
2O、3.5%的MgO、4.5%的Na
2O、4%的Li
2O、3%的ZrO
2、0.5%的B
2O
3、1%的ZnO;
57% SiO 2 , 25% Al 2 O 3 , 1.5% K 2 O, 3.5% MgO, 4.5% Na 2 O, 4% Li 2 O, 3% ZrO 2 , 0.5% B 2 O 3 , 1% ZnO;
经充分混合均匀后,用铂金坩埚在1500-1650℃熔制8h,同时用铂金搅拌桨搅拌,待抽出搅拌桨后,降温至1300-1500℃,保温2h均化,浇铸到铁质模具上形成80*160mm左右大小的玻璃块,模具浇铸前预热到450℃,玻璃块硬化后 立即转移至退火炉中退火,保温2h,然后6小时降温140℃,自然冷却,取出后备用。After fully mixing evenly, use a platinum crucible to melt at 1500-1650°C for 8 hours, and at the same time stir with a platinum stirring paddle. After the stirring paddle is pulled out, cool down to 1300-1500°C, keep warm for 2 hours and homogenize, and cast it on an iron mold to form For glass blocks with a size of about 80*160mm, preheat to 450°C before casting the mold. After the glass blocks are hardened, immediately transfer them to an annealing furnace for annealing, keep them warm for 2 hours, then cool down to 140°C for 6 hours, cool naturally, and take them out for later use.
步骤二:制备微晶玻璃Step 2: Preparation of glass-ceramics
将上述玻璃预制件按照如下晶化工艺进行晶化处理,其中TT1是指第一步晶化工艺的时间和温度,TT2是指第二步晶化工艺的时间和温度:The above-mentioned glass preform is crystallized according to the following crystallization process, wherein TT1 refers to the time and temperature of the first crystallization process, and TT2 refers to the time and temperature of the second crystallization process:
TT1:630℃,8h;TT1: 630℃, 8h;
TT2:810℃,1h;TT2: 810°C, 1h;
升温速率为10℃/min。The heating rate is 10°C/min.
实施例18Example 18
本实施例提供一种微晶玻璃及其制备方法,具体如下:The present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
步骤一:制备玻璃预制件Step 1: Preparation of glass preforms
以质量百分比计,将如下原料混合:In terms of mass percentage, the following raw materials are mixed:
58.5%的SiO
2、25%的Al
2O
3、1.5%的K
2O、3.5%的MgO、4.5%的Na
2O、4%的Li
2O、2.5%的ZrO
2、0.5%的B
2O
3;
58.5% SiO 2 , 25% Al 2 O 3 , 1.5% K 2 O, 3.5% MgO, 4.5% Na 2 O, 4% Li 2 O, 2.5% ZrO 2 , 0.5% B 2 O 3 ;
经充分混合均匀后,用铂金坩埚在1500-1650℃熔制8h,同时用铂金搅拌桨搅拌,待抽出搅拌桨后,降温至1300-1500℃,保温2h均化,浇铸到铁质模具上形成80*160mm左右大小的玻璃块,模具浇铸前预热到450℃,玻璃块硬化后立即转移至退火炉中退火,保温2h,然后6小时降温140℃,自然冷却,取出后备用。After fully mixing evenly, use a platinum crucible to melt at 1500-1650°C for 8 hours, and at the same time stir with a platinum stirring paddle. After the stirring paddle is pulled out, cool down to 1300-1500°C, keep warm for 2 hours and homogenize, and cast it on an iron mold to form For glass blocks with a size of about 80*160mm, preheat to 450°C before casting the mold. After the glass blocks are hardened, immediately transfer them to an annealing furnace for annealing, keep them warm for 2 hours, then cool down to 140°C for 6 hours, cool naturally, and take them out for later use.
步骤二:制备微晶玻璃Step 2: Preparation of glass-ceramics
将上述玻璃预制件按照如下晶化工艺进行晶化处理,其中TT1是指第一步晶化工艺的时间和温度,TT2是指第二步晶化工艺的时间和温度:The above-mentioned glass preform is crystallized according to the following crystallization process, wherein TT1 refers to the time and temperature of the first crystallization process, and TT2 refers to the time and temperature of the second crystallization process:
TT1:645℃,10h;TT1: 645°C, 10h;
TT2:780℃,4h;TT2: 780°C, 4h;
升温速率为5℃/min。The heating rate was 5°C/min.
实施例19Example 19
本实施例提供一种微晶玻璃及其制备方法,具体如下:The present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
步骤一:制备玻璃预制件Step 1: Preparation of glass preforms
以质量百分比计,将如下原料混合:In terms of mass percentage, the following raw materials are mixed:
61%的SiO
2、24%的Al
2O
3、1%的K
2O、1%的MgO、4%的Na
2O、5%的Li
2O、2%的ZrO
2、2%的B
2O
3;
61% SiO 2 , 24% Al 2 O 3 , 1% K 2 O, 1% MgO, 4% Na 2 O, 5% Li 2 O, 2% ZrO 2 , 2% B 2 O 3 ;
经充分混合均匀后,用铂金坩埚在1500-1650℃熔制8h,同时用铂金搅拌桨搅拌,待抽出搅拌桨后,降温至1300-1500℃,保温2h均化,浇铸到铁质模具上形成80*160mm左右大小的玻璃块,模具浇铸前预热到450℃,玻璃块硬化后立即转移至退火炉中退火,保温2h,然后6小时降温140℃,自然冷却,取出后备用。After fully mixing evenly, use a platinum crucible to melt at 1500-1650°C for 8 hours, and at the same time stir with a platinum stirring paddle. After the stirring paddle is pulled out, cool down to 1300-1500°C, keep warm for 2 hours and homogenize, and cast it on an iron mold to form For glass blocks with a size of about 80*160mm, preheat the mold to 450°C before casting the mold. After the glass block is hardened, immediately transfer it to an annealing furnace for annealing, keep it warm for 2 hours, then cool down to 140°C for 6 hours, cool naturally, and take it out for later use.
步骤二:制备微晶玻璃Step 2: Preparation of glass-ceramics
将上述玻璃预制件按照如下晶化工艺进行晶化处理,其中TT1是指第一步晶化工艺的时间和温度,TT2是指第二步晶化工艺的时间和温度:The above-mentioned glass preform is crystallized according to the following crystallization process, wherein TT1 refers to the time and temperature of the first crystallization process, and TT2 refers to the time and temperature of the second crystallization process:
TT1:645℃,4h;TT1: 645°C, 4h;
TT2:810℃,1h;TT2: 810°C, 1h;
升温速率为2℃/min。The heating rate is 2°C/min.
实施例20Example 20
本实施例提供一种微晶玻璃及其制备方法,具体如下:The present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
步骤一:制备玻璃预制件Step 1: Preparation of glass preforms
以质量百分比计,将如下原料混合:In terms of mass percentage, the following raw materials are mixed:
62%的SiO
2、24%的Al
2O
3、0.5%的K
2O、0.5%的MgO、4.5%的Na
2O、5%的Li
2O、1%的ZrO
2、2%的B
2O
3、0.5%的P
2O
5;
62% SiO 2 , 24% Al 2 O 3 , 0.5% K 2 O, 0.5% MgO, 4.5% Na 2 O, 5% Li 2 O, 1% ZrO 2 , 2% B 2 O 3 , 0.5% P 2 O 5 ;
经充分混合均匀后,用铂金坩埚在1500-1650℃熔制8h,同时用铂金搅拌桨搅拌,待抽出搅拌桨后,降温至1300-1500℃,保温2h均化,浇铸到铁质模具上形成80*160mm左右大小的玻璃块,模具浇铸前预热到450℃,玻璃块硬化后立即转移至退火炉中退火,保温2h,然后6小时降温140℃,自然冷却,取出后备用。After fully mixing evenly, use a platinum crucible to melt at 1500-1650°C for 8 hours, and at the same time stir with a platinum stirring paddle. After the stirring paddle is pulled out, cool down to 1300-1500°C, keep warm for 2 hours and homogenize, and cast it on an iron mold to form For glass blocks with a size of about 80*160mm, preheat the mold to 450°C before casting the mold. After the glass block is hardened, immediately transfer it to an annealing furnace for annealing, keep it warm for 2 hours, then cool down to 140°C for 6 hours, cool naturally, and take it out for later use.
步骤二:制备微晶玻璃Step 2: Preparation of glass-ceramics
将上述玻璃预制件按照如下晶化工艺进行晶化处理,其中TT1是指第一步晶化工艺的时间和温度,TT2是指第二步晶化工艺的时间和温度:The above-mentioned glass preform is crystallized according to the following crystallization process, wherein TT1 refers to the time and temperature of the first crystallization process, and TT2 refers to the time and temperature of the second crystallization process:
TT1:690℃,4h;TT1: 690°C, 4h;
TT2:820℃,0.5h;TT2: 820°C, 0.5h;
升温速率为10℃/min。The heating rate is 10°C/min.
实施例21Example 21
本实施例提供一种微晶玻璃及其制备方法,具体如下:The present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
步骤一:制备玻璃预制件Step 1: Preparation of glass preforms
以质量百分比计,将如下原料混合:In terms of mass percentage, the following raw materials are mixed:
62%的SiO
2、23%的Al
2O
3、0.5%的K
2O、0.5%的MgO、5%的Na
2O、5%的Li
2O、2%的ZrO
2、1.5%的B
2O
3、0.5%的P
2O
5;
62% SiO 2 , 23% Al 2 O 3 , 0.5% K 2 O, 0.5% MgO, 5% Na 2 O, 5% Li 2 O, 2% ZrO 2 , 1.5% B 2 O 3 , 0.5% P 2 O 5 ;
经充分混合均匀后,用铂金坩埚在1500-1650℃熔制8h,同时用铂金搅拌桨搅拌,待抽出搅拌桨后,降温至1300-1500℃,保温2h均化,浇铸到铁质模具上形成80*160mm左右大小的玻璃块,模具浇铸前预热到450℃,玻璃块硬化后立即转移至退火炉中退火,保温2h,然后6小时降温140℃,自然冷却,取出后备用。After fully mixing evenly, use a platinum crucible to melt at 1500-1650°C for 8 hours, and at the same time stir with a platinum stirring paddle. After the stirring paddle is pulled out, cool down to 1300-1500°C, keep warm for 2 hours and homogenize, and cast it on an iron mold to form For glass blocks with a size of about 80*160mm, preheat the mold to 450°C before casting the mold. After the glass block is hardened, immediately transfer it to an annealing furnace for annealing, keep it warm for 2 hours, then cool down to 140°C for 6 hours, cool naturally, and take it out for later use.
步骤二:制备微晶玻璃Step 2: Preparation of glass-ceramics
将上述玻璃预制件按照如下晶化工艺进行晶化处理,其中TT1是指第一步晶化工艺的时间和温度,TT2是指第二步晶化工艺的时间和温度:The above-mentioned glass preform is crystallized according to the following crystallization process, wherein TT1 refers to the time and temperature of the first crystallization process, and TT2 refers to the time and temperature of the second crystallization process:
TT1:645℃,4h;TT1: 645°C, 4h;
TT2:810℃,1h;TT2: 810°C, 1h;
升温速率为2℃/min。The heating rate is 2°C/min.
实施例22Example 22
本实施例提供一种微晶玻璃及其制备方法,具体如下:The present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
步骤一:制备玻璃预制件Step 1: Preparation of glass preforms
以质量百分比计,将如下原料混合:In terms of mass percentage, the following raw materials are mixed:
62%的SiO
2、23%的Al
2O
3、1%的K
2O、0.5%的MgO、5%的Na
2O、5%的Li
2O、1.5%的ZrO
2、1.5%的B
2O
3、0.5%的P
2O
5;
62% SiO 2 , 23% Al 2 O 3 , 1% K 2 O, 0.5% MgO, 5% Na 2 O, 5% Li 2 O, 1.5% ZrO 2 , 1.5% B 2 O 3 , 0.5% P 2 O 5 ;
经充分混合均匀后,用铂金坩埚在1500-1650℃熔制8h,同时用铂金搅拌桨搅拌,待抽出搅拌桨后,降温至1300-1500℃,保温2h均化,浇铸到铁质模具上形成80*160mm左右大小的玻璃块,模具浇铸前预热到450℃,玻璃块硬化后立即转移至退火炉中退火,保温2h,然后6小时降温140℃,自然冷却,取出后备用。After fully mixing evenly, use a platinum crucible to melt at 1500-1650°C for 8 hours, and at the same time stir with a platinum stirring paddle. After the stirring paddle is pulled out, cool down to 1300-1500°C, keep warm for 2 hours and homogenize, and cast it on an iron mold to form For glass blocks with a size of about 80*160mm, preheat to 450°C before casting the mold. After the glass blocks are hardened, immediately transfer them to an annealing furnace for annealing, keep them warm for 2 hours, then cool down to 140°C for 6 hours, cool naturally, and take them out for later use.
步骤二:制备微晶玻璃Step 2: Preparation of glass-ceramics
将上述玻璃预制件按照如下晶化工艺进行晶化处理,其中TT1是指第一步晶化工艺的时间和温度,TT2是指第二步晶化工艺的时间和温度:The above-mentioned glass preform is crystallized according to the following crystallization process, wherein TT1 refers to the time and temperature of the first crystallization process, and TT2 refers to the time and temperature of the second crystallization process:
TT1:645℃,4h;TT1: 645°C, 4h;
TT2:810℃,1h;TT2: 810°C, 1h;
升温速率为5℃/min。The heating rate was 5°C/min.
实施例23Example 23
本实施例提供一种微晶玻璃及其制备方法,具体如下:The present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
步骤一:制备玻璃预制件Step 1: Preparation of glass preforms
以质量百分比计,将如下原料混合:In terms of mass percentage, the following raw materials are mixed:
56%的SiO
2、23%的Al
2O
3、4%的K
2O、7%的Na
2O、3%的Li
2O、2%的ZrO
2、3%的P
2O
5、2%的ZnO;
56% SiO 2 , 23% Al 2 O 3 , 4% K 2 O, 7% Na 2 O, 3% Li 2 O, 2% ZrO 2 , 3% P 2 O 5 , 2 % ZnO;
经充分混合均匀后,用铂金坩埚在1500-1650℃熔制8h,同时用铂金搅拌桨搅拌,待抽出搅拌桨后,降温至1300-1500℃,保温2h均化,浇铸到铁质模具上形成80*160mm左右大小的玻璃块,模具浇铸前预热到450℃,玻璃块硬化后立即转移至退火炉中退火,保温2h,然后6小时降温140℃,自然冷却,取出后备用。After fully mixing evenly, use a platinum crucible to melt at 1500-1650°C for 8 hours, and at the same time stir with a platinum stirring paddle. After the stirring paddle is pulled out, cool down to 1300-1500°C, keep warm for 2 hours and homogenize, and cast it on an iron mold to form For glass blocks with a size of about 80*160mm, preheat to 450°C before casting the mold. After the glass blocks are hardened, immediately transfer them to an annealing furnace for annealing, keep them warm for 2 hours, then cool down to 140°C for 6 hours, cool naturally, and take them out for later use.
步骤二:制备微晶玻璃Step 2: Preparation of glass-ceramics
将上述玻璃预制件按照如下晶化工艺进行晶化处理,其中TT1是指第一步晶化工艺的时间和温度,TT2是指第二步晶化工艺的时间和温度:The above-mentioned glass preform is crystallized according to the following crystallization process, wherein TT1 refers to the time and temperature of the first crystallization process, and TT2 refers to the time and temperature of the second crystallization process:
TT1:650℃,10h;TT1: 650℃, 10h;
TT2:810℃,1.5h;TT2: 810°C, 1.5h;
升温速率为10℃/min。The heating rate is 10°C/min.
实施例24Example 24
本实施例提供一种微晶玻璃及其制备方法,具体如下:The present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
步骤一:制备玻璃预制件Step 1: Preparation of glass preforms
以质量百分比计,将如下原料混合:In terms of mass percentage, the following raw materials are mixed:
55%的SiO
2、25%的Al
2O
3、3%的K
2O、7%的Na
2O、4%的Li
2O、2%的B
2O
3、4%的P
2O
5;
55% SiO 2 , 25% Al 2 O 3 , 3% K 2 O, 7% Na 2 O, 4% Li 2 O, 2% B 2 O 3 , 4% P 2 O 5 ;
经充分混合均匀后,用铂金坩埚在1500-1650℃熔制8h,同时用铂金搅拌桨搅拌,待抽出搅拌桨后,降温至1300-1500℃,保温2h均化,浇铸到铁质模具上形成80*160mm左右大小的玻璃块,模具浇铸前预热到450℃,玻璃块硬化后立即转移至退火炉中退火,保温2h,然后6小时降温140℃,自然冷却,取出后备用。After fully mixing evenly, use a platinum crucible to melt at 1500-1650°C for 8 hours, and at the same time stir with a platinum stirring paddle. After the stirring paddle is pulled out, cool down to 1300-1500°C, keep warm for 2 hours and homogenize, and cast it on an iron mold to form For glass blocks with a size of about 80*160mm, preheat to 450°C before casting the mold. After the glass blocks are hardened, immediately transfer them to an annealing furnace for annealing, keep them warm for 2 hours, then cool down to 140°C for 6 hours, cool naturally, and take them out for later use.
步骤二:制备微晶玻璃Step 2: Preparation of glass-ceramics
将上述玻璃预制件按照如下晶化工艺进行晶化处理,其中TT1是指第一步晶化工艺的时间和温度,TT2是指第二步晶化工艺的时间和温度:The above-mentioned glass preform is crystallized according to the following crystallization process, wherein TT1 refers to the time and temperature of the first crystallization process, and TT2 refers to the time and temperature of the second crystallization process:
TT1:660℃,10h;TT1: 660℃, 10h;
TT2:830℃,1h;TT2: 830°C, 1h;
升温速率为5℃/min。The heating rate was 5°C/min.
实施例25Example 25
本实施例提供一种微晶玻璃及其制备方法,具体如下:The present embodiment provides a glass-ceramic and a preparation method thereof, specifically as follows:
步骤一:制备玻璃预制件Step 1: Preparation of glass preforms
以质量百分比计,将如下原料混合:In terms of mass percentage, the following raw materials are mixed:
56%的SiO
2、25%的Al
2O
3、3%的MgO、7%的Na
2O、3%的Li
2O、3.5%的ZrO
2、1%的B
2O
3、1.5%的P
2O
5;
56% SiO 2 , 25% Al 2 O 3 , 3% MgO, 7% Na 2 O, 3% Li 2 O, 3.5% ZrO 2 , 1% B 2 O 3 , 1.5% P2O5 ;
经充分混合均匀后,用铂金坩埚在1500-1650℃熔制8h,同时用铂金搅拌桨搅拌,待抽出搅拌桨后,降温至1300-1500℃,保温2h均化,浇铸到铁质模具上形成80*160mm左右大小的玻璃块,模具浇铸前预热到450℃,玻璃块硬化后立即转移至退火炉中退火,保温2h,然后6小时降温140℃,自然冷却,取出后备用。After fully mixing evenly, use a platinum crucible to melt at 1500-1650°C for 8 hours, and at the same time stir with a platinum stirring paddle. After the stirring paddle is pulled out, cool down to 1300-1500°C, keep warm for 2 hours and homogenize, and cast it on an iron mold to form For glass blocks with a size of about 80*160mm, preheat to 450°C before casting the mold. After the glass blocks are hardened, immediately transfer them to an annealing furnace for annealing, keep them warm for 2 hours, then cool down to 140°C for 6 hours, cool naturally, and take them out for later use.
步骤二:制备微晶玻璃Step 2: Preparation of glass-ceramics
将上述玻璃预制件按照如下晶化工艺进行晶化处理,其中TT1是指第一步晶化工艺的时间和温度,TT2是指第二步晶化工艺的时间和温度:The above-mentioned glass preform is crystallized according to the following crystallization process, wherein TT1 refers to the time and temperature of the first crystallization process, and TT2 refers to the time and temperature of the second crystallization process:
TT1:700℃,2h;TT1: 700°C, 2h;
TT2:820℃,1h;TT2: 820°C, 1h;
升温速率为10℃/min。The heating rate is 10°C/min.
效果验证试验Effect verification test
对上述实施例1-25步骤一中获得的玻璃预制件经沈阳科晶的STX-1203线切割机切割成70*140*0.7mm的玻璃片,经深圳海德的HD-640-5L双面研磨抛光机减薄抛光,再经CNC磨边,使用荷兰轶诺的FALCON400硬度计测试表面维氏硬度。The glass preforms obtained in step 1 of the above examples 1-25 were cut into 70*140*0.7mm glass sheets by STX-1203 wire cutting machine of Shenyang Kejing, and double-sided grinding by Shenzhen Haide HD-640-5L The polishing machine thins and polishes, and then grinds the edge by CNC, and uses the FALCON400 hardness tester from the Netherlands to test the surface Vickers hardness.
对上述实施例1-25步骤二获得的微晶玻璃通过荷兰轶诺的FALCON400硬度计测试表面维氏硬度,美国PerkinElmer公司的Lambda950紫外可见光分光光度计测试其400-780nm波长范围的透过率,普赛特的PT-307A万能试验机测试 环压强度(上环φ=16mm,下环φ=32mm),深圳高品的GP-2112-T定向跌落测试仪测试180目砂纸跌落高度。The glass-ceramics obtained in the above-mentioned embodiment 1-25 step 2 is tested for surface Vickers hardness by FALCON400 hardness tester of Netherland, and the transmittance of its 400-780nm wavelength range is tested by Lambda950 ultraviolet-visible spectrophotometer of PerkinElmer Company of the United States. Puset’s PT-307A universal testing machine tests the ring compressive strength (upper ring φ=16mm, lower ring φ=32mm), and Shenzhen Gaopin’s GP-2112-T directional drop tester tests the drop height of 180-grit sandpaper.
将上述实施例1-25步骤二获得的微晶玻璃进行切割,断面经研磨抛光后,使用5vol%的HF溶液侵蚀20秒钟,通过赛默飞FEI Apreo扫描电镜测试其表层晶相结构及晶相层厚度。Cut the glass-ceramics obtained in step 2 of the above-mentioned Examples 1-25. After the cross-section is ground and polished, it is etched for 20 seconds with a 5 vol% HF solution. Phase layer thickness.
将上述实施例1-25步骤二获得的微晶玻璃切割成20*20mm,通过布鲁克的X射线衍射仪Bruker D8advance测试其复合微晶玻璃层的晶相种类,并通过其TOPAS软件模拟计算出其复合微晶玻璃层中不同种类晶相比例和非晶相比例。Cut the glass-ceramic obtained in step 2 of the above-mentioned Examples 1-25 into 20*20mm, test the crystal phase type of the composite glass-ceramic layer by Bruker’s X-ray diffractometer Bruker D8advance, and calculate its crystal phase type through its TOPAS software simulation. The proportions of different types of crystal phases and amorphous phases in the composite glass-ceramic layer.
实施例1-8的组分、微晶工艺参数与效果实验结果如表1所示。The components, microcrystalline process parameters and effect experiment results of Examples 1-8 are shown in Table 1.
表1Table 1
实施例9-16的组分、微晶工艺参数与效果实验结果如表2所示。The components, microcrystalline process parameters and effect experiment results of Examples 9-16 are shown in Table 2.
表2Table 2
实施例17-25的组分、微晶工艺参数与效果实验结果如表3所示。The components, microcrystalline process parameters and effect experiment results of Examples 17-25 are shown in Table 3.
表3table 3
其中实施例1、实施例6和实施例12的XRD图分别如图1所示,可以看出晶相层中的β-锂辉石(四方晶型)越少,尤其是低于10.4%以下,0.7mm样品透过率高于90%,呈透明状;β-锂辉石(四方晶型)逐渐增多,尤其是高于40%以上,0.7mm样品透过率低于72%,呈不透明白色外观。Wherein the XRD pattern of embodiment 1, embodiment 6 and embodiment 12 is respectively as shown in Figure 1, it can be seen that the β-spodumene (tetragonal crystal) in the crystal phase layer is less, especially less than below 10.4% , the transmittance of the 0.7mm sample is higher than 90%, and it is transparent; β-spodumene (tetragonal crystal) is gradually increasing, especially higher than 40%, and the transmittance of the 0.7mm sample is lower than 72%, and it is opaque White exterior.
图2为实施例12样品的典型断面扫描电镜图,可以看出上述玻璃组合物经适当的晶化工艺后,可以在表层均匀析出一层2μm~90μm厚度的晶相层,与中间玻璃层共同组合成一种表面析晶的微晶玻璃组合物,通过表面析晶引起的体积变化,在玻璃表面形成一层均匀致密的压应力层,能显著提高玻璃的表面硬度和抗砂纸跌落性能。Figure 2 is a typical cross-sectional scanning electron microscope image of the sample in Example 12. It can be seen that after the above-mentioned glass composition is subjected to an appropriate crystallization process, a layer of crystal phase layer with a thickness of 2 μm to 90 μm can be uniformly precipitated on the surface layer, which is in common with the middle glass layer. A glass-ceramic composition with surface crystallization is combined to form a uniform and dense compressive stress layer on the glass surface through the volume change caused by surface crystallization, which can significantly improve the surface hardness and sandpaper drop resistance of the glass.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.
以上所述实施例仅表达了本发明的几种实施方式,便于具体和详细地理解本发明的技术方案,但并不能因此而理解为对发明专利保护范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。应当理解,本领域技术人员在本发明提供的技术方案的基础上,通过合乎逻辑的分析、推理或者有限的试验得到的技术方案,均在本发明所附权利要求的保护范围内。因此,本发明专利的保护范围应以所附权利要求的内容为准,说明书及附图可以用于解释权利要求的内容。The above-mentioned embodiments only express several implementation modes of the present invention, which are convenient for a specific and detailed understanding of the technical solution of the present invention, but should not be construed as limiting the protection scope of the invention patent. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. It should be understood that technical solutions obtained by those skilled in the art through logical analysis, reasoning or limited experiments on the basis of the technical solutions provided by the present invention are within the protection scope of the appended claims of the present invention. Therefore, the protection scope of the patent for the present invention shall be determined by the content of the appended claims, and the description and drawings may be used to interpret the content of the claims.
Claims (11)
- 一种微晶玻璃,其特征在于,所述微晶玻璃包括玻璃基体以及包覆于所述玻璃基体表面的复合微晶玻璃层;A glass-ceramic, characterized in that the glass-ceramic comprises a glass substrate and a composite glass-ceramic layer coated on the surface of the glass substrate;其中,所述复合微晶玻璃层包括六方晶型的β-锂辉石、四方晶型的β-锂辉石与其它玻璃。Wherein, the composite glass-ceramics layer includes hexagonal β-spodumene, tetragonal β-spodumene and other glasses.
- 根据权利要求1所述的微晶玻璃,其特征在于,以质量百分数计,所述复合微晶玻璃层包括19.2%~88.5%的所述六方晶型的β-锂辉石、3%~75.8%的所述四方晶型的β-锂辉石与5%~14.8%的所述其它玻璃。The glass-ceramic according to claim 1, characterized in that, in terms of mass percentage, the composite glass-ceramic layer comprises 19.2% to 88.5% of the hexagonal β-spodumene, 3% to 75.8% % of the tetragonal β-spodumene and 5% to 14.8% of the other glasses.
- 根据权利要求1所述的微晶玻璃,其特征在于,所述其它玻璃包括SiO 2、Al 2O 3、Li 2O、Na 2O以及其它氧化物;所述其它氧化物选自K 2O、MgO、ZrO 2、B 2O 3、P 2O 5与ZnO中的至少三种;及/或 The glass-ceramic according to claim 1, wherein the other glasses include SiO 2 , Al 2 O 3 , Li 2 O, Na 2 O and other oxides; the other oxides are selected from K 2 O , MgO, ZrO 2 , B 2 O 3 , P 2 O 5 and ZnO at least three; and/or所述玻璃基体包括SiO 2、Al 2O 3、Li 2O、Na 2O以及其它氧化物;所述其它氧化物选自K 2O、MgO、ZrO 2、B 2O 3、P 2O 5与ZnO中的至少三种。 The glass matrix includes SiO 2 , Al 2 O 3 , Li 2 O, Na 2 O and other oxides; the other oxides are selected from K 2 O, MgO, ZrO 2 , B 2 O 3 , P 2 O 5 with at least three of ZnO.
- 根据权利要求1所述的微晶玻璃,其特征在于,所述复合微晶玻璃层厚度为2μm~90μm。The glass-ceramic according to claim 1, characterized in that the thickness of the composite glass-ceramic layer is 2 μm˜90 μm.
- 一种如权利要求1~4任一项所述的微晶玻璃的制备方法,其特征在于,包括如下步骤:A method for preparing glass-ceramics according to any one of claims 1 to 4, characterized in that it comprises the steps of:制备玻璃预制件,将所述玻璃预制件进行第一次晶化和第二次晶化,制备所述复合微晶玻璃层;Preparing a glass preform, subjecting the glass preform to first crystallization and second crystallization to prepare the composite glass-ceramic layer;其中,第一次晶化的温度为630℃~700℃,第一次晶化的时间为2h~10h;Among them, the temperature for the first crystallization is 630°C-700°C, and the time for the first crystallization is 2h-10h;第一次晶化结束后升温,进行第二次晶化,第二次晶化的温度为780℃~830℃,第二次晶化的时间为0.5h~4h。After the first crystallization is completed, the temperature is raised to carry out the second crystallization, the temperature of the second crystallization is 780°C-830°C, and the time of the second crystallization is 0.5h-4h.
- 根据权利要求5所述的微晶玻璃的制备方法,其特征在于,制备玻璃预制件包括如下步骤:将所述玻璃预制件的原料混合,在1500℃~1650℃下熔制 7h~9h,然后降温至1300℃~1500℃,保温1.5h~2.5h,成型,制备玻璃块,待所述玻璃块硬化后退火,降温;The method for preparing glass-ceramic according to claim 5, characterized in that preparing the glass preform comprises the following steps: mixing the raw materials of the glass preform, melting at 1500°C-1650°C for 7h-9h, and then Cool down to 1300°C-1500°C, keep warm for 1.5h-2.5h, shape, prepare glass block, anneal after the glass block is hardened, and cool down;其中,所述玻璃预制件的原料包括SiO 2、Al 2O 3、Li 2O、Na 2O以及其它氧化物;所述其它氧化物选自K 2O、MgO、ZrO 2、B 2O 3、P 2O 5与ZnO中的至少三种。 Wherein, the raw material of the glass preform includes SiO 2 , Al 2 O 3 , Li 2 O, Na 2 O and other oxides; the other oxides are selected from K 2 O, MgO, ZrO 2 , B 2 O 3 , P 2 O 5 and ZnO at least three.
- 根据权利要求6所述的微晶玻璃的制备方法,其特征在于,以质量百分数计,所述玻璃预制件的原料包括50%~68%SiO 2、18%~29.5%Al 2O 3、2%~6.5%Li 2O、3%~10%Na 2O以及0.1%~15%的其它氧化物。 The method for preparing glass ceramics according to claim 6, characterized in that, in terms of mass percentage, the raw materials of the glass preform include 50% to 68% SiO 2 , 18% to 29.5% Al 2 O 3 , 2 %-6.5% Li 2 O, 3%-10% Na 2 O and 0.1%-15% of other oxides.
- 根据权利要求5~7任一项所述的微晶玻璃的制备方法,其特征在于,第一次晶化的温度为660℃~700℃,第一次晶化的时间为2h~10h。The method for preparing glass-ceramic according to any one of claims 5-7, characterized in that the temperature for the first crystallization is 660°C-700°C, and the time for the first crystallization is 2h-10h.
- 根据权利要求5~7任一项所述的微晶玻璃的制备方法,其特征在于,第二次晶化的温度为810℃~830℃,第二次晶化的时间为1h~4h。The method for preparing glass-ceramic according to any one of claims 5-7, characterized in that the temperature of the second crystallization is 810°C-830°C, and the time of the second crystallization is 1h-4h.
- 根据权利要求5~7任一项所述的微晶玻璃的制备方法,其特征在于,升温的速率为2℃/min~10℃/min。The method for preparing glass-ceramic according to any one of claims 5-7, characterized in that the heating rate is 2°C/min-10°C/min.
- 权利要求1~4任一项所述的微晶玻璃在电子器件的保护玻璃、特种玻璃与建筑玻璃中的应用。Application of the glass-ceramic according to any one of claims 1 to 4 in protective glass, special glass and architectural glass of electronic devices.
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