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WO2023019377A1 - Integrated transfer roller assembling machine - Google Patents

Integrated transfer roller assembling machine Download PDF

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Publication number
WO2023019377A1
WO2023019377A1 PCT/CN2021/112650 CN2021112650W WO2023019377A1 WO 2023019377 A1 WO2023019377 A1 WO 2023019377A1 CN 2021112650 W CN2021112650 W CN 2021112650W WO 2023019377 A1 WO2023019377 A1 WO 2023019377A1
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WO
WIPO (PCT)
Prior art keywords
transfer roller
mandrel
blank
pipe
machine according
Prior art date
Application number
PCT/CN2021/112650
Other languages
French (fr)
Chinese (zh)
Inventor
樊小勇
谭姣姣
Original Assignee
深圳创怡兴实业有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳创怡兴实业有限公司 filed Critical 深圳创怡兴实业有限公司
Priority to CN202180002203.2A priority Critical patent/CN113825628B/en
Priority to PCT/CN2021/112650 priority patent/WO2023019377A1/en
Publication of WO2023019377A1 publication Critical patent/WO2023019377A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D99/00Subject matter not provided for in other groups of this subclass
    • B29D99/0032Producing rolling bodies, e.g. rollers, wheels, pulleys or pinions
    • B29D99/0035Producing rolling bodies, e.g. rollers, wheels, pulleys or pinions rollers or cylinders having an axial length of several times the diameter, e.g. for embossing, pressing, or printing

Definitions

  • the present application relates to the technical field of printing and copying equipment manufacturing, in particular to an automatic assembly machine for transfer rollers.
  • the transfer roller is one of the main components in equipment such as printers and copiers, and it usually consists of a mandrel and a rubber tube wrapped on the mandrel.
  • it is usually necessary to manually assemble the mandrel and the rubber tube together, and then complete the manufacture of the transfer roller through processes such as semi-automatic exhaust, semi-automatic cutting, and manual tube removal.
  • Such a manufacturing method has at least the following disadvantages: at least two operators are required to work at the same time, and the production efficiency is low; due to the large proportion of manual processes and the low proportion of mechanical automation processes in the manufacturing process, the quality of the manufactured transfer roller Also less stable.
  • an embodiment of the present application provides an integrated transfer roller assembly machine, including: a mandrel feeding mechanism, used to transport the mandrel to the first trough; a pipe material feeding mechanism, used for conveying the tubing to a second chute; wherein the first chute and the second chute are configured to allow the centerline of the mandrel to be substantially centered with the centerline of the tubing; the assembly mechanism for driving is located in the first chute The mandrel and/or the pipe material located in the second trough move axially, so that the mandrel is sleeved in the pipe material, thereby forming a transfer roller blank; the cutting mechanism is located downstream of the assembly mechanism, and is used for receiving the transfer roll blank, and cutting the tube of the transfer roll blank along the circumferential direction, so that the tube is divided into at least two sub-tubes in the axial direction; Pulling off from the end of the transfer roller blank, so that the transfer roller blank forms a transfer roller; and an
  • the assembly mechanism further includes an expansion mechanism for expanding the inner diameter of the pipe located in the second trough.
  • the expansion mechanism is an air blowing mechanism, and the air blowing mechanism is used to blow gas into the inner hole of the pipe located in the second trough, so as to expand the inner diameter of the pipe.
  • the transfer roller assembly machine further includes an exhaust mechanism, the exhaust mechanism is located downstream of the assembly mechanism and upstream of the cutting mechanism, and the exhaust mechanism is used to receive the transfer roller blank and discharge the tube and core Gas between shafts.
  • the integrated transfer roller assembly machine provided in this embodiment can realize the automatic operation of loading, assembling, exhausting, cutting, extubating, and unloading, and can obtain products with better quality.
  • the exhaust mechanism includes a third chute, a pressing wheel and a first driving device, the third chute is used to receive and support the transfer roller blank, and the first driving device is used to drive the pressing wheel, so that The pressing wheel can press on the transfer roller blank and move along the axial direction of the transfer roller blank.
  • the first drive means comprises a first telescoping cylinder.
  • the mandrel feeding mechanism includes: a mandrel bin for storing mandrels; a first loading device associated with the mandrel bin for conveying the mandrels in the mandrel bin to the first chute.
  • the mandrel magazine includes a mandrel support surface disposed at an incline.
  • the pipe material feeding mechanism includes: a pipe material warehouse for storing pipe materials; a second feeding device associated with the pipe material warehouse for transporting the pipe materials in the pipe material warehouse to the second material tank.
  • the tube material warehouse includes an inclined tube support surface.
  • the assembly mechanism further includes: a second driving mechanism, used to drive the mandrel to move axially so that the mandrel is sheathed in the pipe; and a positioning jig, used to move the mandrel axially Axial movement of the tubing is restricted.
  • the second drive mechanism includes a second telescoping cylinder.
  • the cutting mechanism includes: at least two top devices, which are used to rotatably support the transfer roller blank, so that the transfer roller blank can rotate around its own central axis; and at least one cutting knife, the cutting knife The feeding direction is perpendicular to the central axis of the transfer roller blank.
  • the position of the cutter along a direction parallel to the central axis of the transfer roll blank is adjustable.
  • the cutting mechanism includes two cutting knives, and the two cutting knives are separated by a predetermined distance in a direction parallel to the central axis of the transfer roller blank.
  • the extruding mechanism includes: at least one clamping device, used to clamp the sub-pipe to be removed, and make the sub-pipe to be removed along the direction of the central axis of the transfer roller blank moving; and securing means for securing the transfer roll blank while the gripping means grips and moves the sub-tube to be removed.
  • the tube removal mechanism comprises two clamping devices which allow simultaneous removal of different sub-tubes from both ends of the transfer roll blank.
  • the unloading mechanism includes an unloading bin, and the unloading bin includes a support surface for the transfer roller arranged obliquely.
  • the transfer roller assembly machine further includes: a first conveying device, used to convey the transfer roller blank from the assembly mechanism to the exhaust mechanism; and/or, a second conveying device, used to The transfer roller blank is conveyed from the exhaust mechanism to the cutting mechanism; and/or, the third conveying device is used to convey the transfer roller blank from the cutting mechanism to the extubating mechanism; and/or, the fourth conveying device uses It is used to transport the transfer roller from the tube pulling mechanism to the unloading mechanism.
  • a first conveying device used to convey the transfer roller blank from the assembly mechanism to the exhaust mechanism
  • a second conveying device used to The transfer roller blank is conveyed from the exhaust mechanism to the cutting mechanism
  • the third conveying device is used to convey the transfer roller blank from the cutting mechanism to the extubating mechanism
  • the fourth conveying device uses It is used to transport the transfer roller from the tube pulling mechanism to the unloading mechanism.
  • the transfer roller assembly machine further includes: a first sensor, electrically connected to the assembly mechanism and the blowing mechanism, and used for driving the mandrel and/or the pipe to move in the axial direction when the assembly mechanism , to send a blowing signal to the blowing mechanism.
  • the transfer roller assembly machine further includes: a second sensor, electrically connected to the exhaust mechanism, for sending a signal to the exhaust mechanism when the transfer roller blank reaches the preset position of the exhaust mechanism. exhaust signal.
  • the transfer roller assembly machine further includes: a third sensor, electrically connected to the cutting mechanism, for sending a cutting signal to the cutting mechanism when the transfer roller blank reaches the preset position of the cutting mechanism; And/or, the fourth sensor is electrically connected to the extubation mechanism, and is used to send an extubation signal to the extubation mechanism when the transfer roller blank reaches a preset position of the extubation mechanism.
  • the transfer roller assembly machine of the present invention on the basis of realizing the automatic operation of loading, assembling, cutting, extubation, and unloading, it can further realize the automatic operation of exhaust, so as to provide a transfer roller with better quality product. Furthermore, the integrated transfer roller assembly machine according to the present invention can also execute the corresponding processing procedure after sensing that the workpiece to be processed enters the corresponding station, avoiding invalid processing operations and further improving the processing efficiency.
  • FIG. 1 is a schematic structural view of a transfer roller assembly machine according to an embodiment of the present application
  • Fig. 2 is a partial enlarged schematic diagram of part A in Fig. 1;
  • FIG. 3 is another structural schematic diagram of a transfer roller assembly machine according to an embodiment of the present application.
  • FIG. 4 is another schematic structural view of the transfer roller assembly machine according to an embodiment of the present application.
  • FIG. 1 shows a transfer roller assembly machine 100 according to an embodiment of the present application
  • FIG. 2 is a partial enlarged view of area A in FIG. 1
  • FIG. 3 shows a The transfer roller assembly machine 100 of the embodiment.
  • the transfer roller assembly machine 100 is provided on the upper surface of the table 50 .
  • the transfer roller assembly machine 100 at least includes: a mandrel loading mechanism 110 , a pipe material loading mechanism 120 , an assembly mechanism 130 , a cutting mechanism 140 , a tube pulling mechanism 150 and a feeding mechanism 160 .
  • the mandrel feeding mechanism 110 is used to transport the mandrel 10 to the first trough 111 .
  • the mandrel feeding mechanism 110 further includes: a mandrel bin 112 for storing the mandrel 10;
  • the mandrels 10 in the mandrel silo 112 are transported to the first trough 111 .
  • the mandrel bin 112 includes a mandrel supporting surface 114 arranged obliquely for supporting the mandrel 10 in the mandrel bin 112 and allowing the mandrel 10 to automatically move downward under the action of gravity.
  • Feed trough 111 conveys.
  • the first feeding device 113 may include a paddle that is disposed on the shaft 115 at one end and can pivot around the shaft 115, and the other end of the paddle is provided with a hook structure for engaging the mandrel 10 , so as to transport the mandrel 10 from the mandrel silo 112 to the first trough 111 .
  • the first feeding device 113 includes a pick, the first feeding device 113 may also adopt other suitable mechanisms, such as a clamping mechanism, a robot, and the like. In other embodiments, the first feeding device may not be provided.
  • the pipe feeding mechanism 120 is used to deliver the pipe 20 to the second chute 121 , wherein the first chute 111 and the second chute 121 are configured to allow the centerline of the mandrel 10 to be substantially aligned with the centerline of the pipe 20 .
  • the pipe feeding mechanism 120 includes a pipe material bin 122 for storing pipes 20 and a second feeding device (not shown), the second feeding device is cooperatively associated with the pipe material bin 122,
  • the second feeding device may adopt any suitable mechanism, such as a clamping mechanism, a robot, and the like.
  • the pipe material bin 122 includes an inclined pipe support surface 124 for supporting the pipe 20 in the mandrel bin 122 and allowing the pipe 20 to be automatically transported to the second chute 121 below under the action of gravity.
  • the second feeding device may not be provided.
  • the assembly mechanism 130 is used to drive the mandrel 10 located in the first trough 111 and/or the pipe 20 located in the second trough 121 to move in the axial direction, so that the mandrel 10 is sleeved in the pipe 20, thereby forming A transfer roller blank 30 .
  • the mandrel 10 is driven to move axially toward the tube 20 to form the transfer roller blank 30 in the second chute 121 .
  • the pipe material 20 may also be driven to move towards the mandrel 10 in the axial direction to form the transfer roller blank 30 in the first chute 111, and the present invention is not limited to this . Referring again to FIG.
  • the assembly mechanism 130 may further include an expansion mechanism 131 for expanding the inner diameter of the pipe 20 located in the second trough 121 to facilitate insertion of the mandrel 10 into the inner hole of the pipe 20 .
  • the expansion mechanism 131 may be a blowing mechanism, which is used to blow gas into the inner hole of the pipe 20 located in the second trough 121 to expand the inner diameter of the pipe 20 .
  • the expansion mechanism 131 may also be other suitable mechanisms, such as a thermal expansion mechanism, a mechanical expansion mechanism, etc., as long as the expansion mechanism 131 can meet the requirement of expanding the inner diameter of the pipe 20 , the present application does not limit this.
  • the assembly mechanism 130 may further include: a second driving mechanism (not shown), used to drive the mandrel 10 to move axially so that the mandrel 10 is sheathed in the pipe 20; and
  • the positioning jig (not shown) is used to limit the axial movement position of the pipe 20 when the mandrel 10 moves axially.
  • the second driving mechanism may include a second telescopic cylinder (not shown) as a driving mechanism.
  • the cutting mechanism 140 is arranged downstream of the assembly mechanism 130 and is used for receiving the transfer roller blank 30 and cutting the pipe 20 of the transfer roller blank 30 along the circumferential direction so that the pipe 20 is divided into at least two sub-tubes in the axial direction.
  • the cutting mechanism 140 may include: at least two top devices 141, which are used to rotatably support the transfer roller blank 30, so that the transfer roller blank 30 can rotate around its central axis; and at least one cutting tool 142, the cutting tool 142
  • the feeding direction of the transfer roller blank 30 is perpendicular to the central axis of the transfer roller blank 30, so as to cut the pipe 20 while the transfer roller blank 30 rotates around its central axis.
  • two top devices 141 are provided to respectively abut against the two ends of the transfer roller blank 30 in the axial direction, so that the transfer roller blank 30 can rotate around its central axis.
  • the number of top devices 141 is not limited to two, and can be any number, as long as the transfer roller blank 30 is supported by rotation, so that the transfer roller blank 30 can rotate around its own central axis.
  • the present invention does not limit the specific number of top devices 141 .
  • the number of top devices 141 is an integer multiple of 2.
  • two tip devices 141 are provided, and can simultaneously support one transfer roller blank 30 in rotation.
  • the number of top devices 141 may be four, and two transfer roller blanks 30 may be rotatably supported at the same time. In yet another embodiment, the number of top devices 141 may be six, and three transfer roller blanks 30 may be rotatably supported at the same time. In this embodiment, two cutting knives 142 are provided. It should be noted that the number of cutting knives 142 is not limited to 2, but can be any number, such as 1, 3, etc., as long as the transfer roller blank 30 rotates around its central axis and cuts The pipe material 20 is sufficient, and the present invention does not limit it.
  • the two cutting knives 142 are spaced a predetermined distance apart in the direction parallel to the central axis of the transfer roll blank 30 to simultaneously cut both ends of the transfer roll blank 30, and it is also possible to prevent the two cutting knives from 142 interferes and/or collides during action, to protect cutting tool 142.
  • the position of the cutting tool 142 along a direction parallel to the central axis of the transfer roller blank 30 can be adjusted to meet different requirements for cutting lengths of sub-pipes.
  • the tube removal mechanism 150 is disposed downstream of the cutting mechanism 140, and is used to remove at least one sub-pipe from the end of the transfer roller blank 30, so that the transfer roller blank 30 forms a transfer roller 40.
  • the tube pulling mechanism 150 may include: at least one clamping device 151 for clamping the sub-pipe material to be removed, and making the sub-pipe material to be removed move along the direction of the central axis of the transfer roller blank 30;
  • the fixing device 152 is used for fixing the transfer roller blank 30 when the clamping device 151 clamps and moves the sub-pipe to be removed.
  • two clamping devices 151 may be provided to pull out the sub-pipes at both ends of the transfer roller blank 30 at the same time.
  • the number of clamping devices 151 is not limited to two, and can be any number, as long as at least one sub-pipe is removed from the end of the transfer roller blank 30.
  • the specific number of holding devices 151 is not limited.
  • the number of clamping devices 151 is an integer multiple of 2.
  • two clamping devices 151 are provided, and the sub-pipes at both ends of a transfer roller blank 30 can be pulled out at the same time; in another embodiment, the number of clamping devices 151 can be four , the sub-tubes at both ends of two transfer roller blanks 30 can be pulled out at the same time; in yet another embodiment, the number of clamping devices 151 can be 6, and the sub-tubes at both ends of one transfer roller blank 30 can be pulled out at the same time.
  • the unloading mechanism is arranged downstream of the tube pulling mechanism 150 and is used to receive the transfer roller 40 .
  • the unloading mechanism 160 is provided with an unloading bin 161 to accommodate the prepared transfer roller 40 .
  • the lower bin 161 is also provided with an inclined transfer roller support surface 162, so that the transfer roller 40 can automatically move to the end of the lower bin 161 away from the tube pulling mechanism 150 under the action of gravity, thereby The prepared transfer roller 40 will automatically fill up the lower bin 161 .
  • the transfer roller assembly machine 100 may further include an exhaust mechanism 170, and the exhaust mechanism 170 is arranged between the assembly mechanism 130 and the cutting mechanism 140, that is, it is arranged on the assembly mechanism 130. downstream of and upstream of the cutting mechanism 140.
  • the exhaust mechanism 170 is used to receive the transfer roller blank 30 and exhaust the gas between the pipe material 20 and the mandrel 10 .
  • the exhaust mechanism 170 may include a third chute 171, at least one pressing wheel 172 and a first driving device 173, the third chute 171 is used to receive and support the transfer roller blank 30, and the first driving device 173 is used to drive and press the wheel 172 , so that the pressing wheel 172 can press on the transfer roll blank 30 and move along the axial direction of the transfer roll blank 30 to squeeze out the gas between the mandrel 10 and the pipe 20 .
  • a pressing wheel 172 is provided, but the present invention does not limit the number of pressing wheels 172, as long as the number of pressing wheels 172 meets the requirement of pressing the transfer roll blank 30 to discharge the transfer roll blank The demand for gas in item 30 is sufficient.
  • the number of pressing wheels 172 may be, for example, 1, 2, 3, and so on.
  • the first driving device 173 may further include a first telescopic cylinder (not shown) as a driving mechanism to drive the pressing wheel 172 to move along the axial direction of the transfer roller blank 30 .
  • the transfer roller assembly machine 100 may also be provided with a conveying device, which may include: a first conveying device 180, which is arranged between the assembly mechanism 130 and the exhaust mechanism 170, For transferring the transfer roll blank 30 from the assembly mechanism 130 to the exhaust mechanism 170;
  • the transfer roller blank 30 is conveyed from the exhaust mechanism 170 to the cutting mechanism 140; and/or, the third conveying device, which is arranged between the cutting mechanism 140 and the extubating mechanism 150, is used to transfer the transfer roller
  • the blank 30 is transported from the cutting mechanism 140 to the tube removal mechanism 150; and/or, the fourth delivery device, which is arranged between the tube removal mechanism 150 and the unloading mechanism 160, is used to transfer the transfer roller 40 from The extubating mechanism 150 is delivered to the unloading mechanism 160 .
  • the first conveying device 180, the second conveying device, the third conveying device and the fourth conveying device can be an integral conveyor belt device, and the transfer roller blank 30 is assembled from the conveyor belt device through the conveyor belt device.
  • the mechanism 130 starts, passes through the exhaust mechanism 170 , the cutting mechanism 140 and the extubating mechanism 150 , and reaches the unloading mechanism 160 .
  • first conveying device 180, the second conveying device, the third conveying device and the fourth conveying device may also be independent conveying devices, as long as the transfer roller blank 30 It only needs to move to the corresponding station, and this application does not limit the independence and integrity among the first conveying device 180, the second conveying device, the third conveying device and the fourth conveying device.
  • the first conveying device 180, the second conveying device, the third conveying device and the fourth conveying device are conveyor belt devices, but those skilled in the art should appreciate that the first conveying device 180, the The second transmission device, the third transmission device and the fourth transmission device may choose other suitable transmission devices, such as a rack and pinion mechanism, a manipulator, etc., which is not limited in this application. Further, in the embodiment shown in FIG.
  • the first conveying device 180, the second conveying device, the third conveying device and the fourth conveying device are the same conveying device, but those skilled in the art should appreciate that the first The conveying device 180, the second conveying device, the third conveying device and the fourth conveying device are not necessarily the same conveying device, and may also be different transfer devices, as long as the transfer roller blank 30 is moved to the corresponding station Just need it.
  • the transfer roller assembly machine 100 may further include a first sensor 190, and the first sensor 190 is electrically connected to the assembly mechanism 130 and the air blowing mechanism respectively.
  • the connection is used to send a blowing signal to the blowing mechanism when the assembly mechanism 130 drives the mandrel 10 and/or the pipe 20 to move in the axial direction, and the blowing mechanism executes the blowing action.
  • the first sensor 190 can be any suitable sensor, such as an optical sensor, a motion sensor, etc., as long as it can sense the axial movement of the mandrel 10 and/or the pipe 20 , which is not limited in the present application.
  • the transfer roller assembly machine 100 may further include a second inductor 191, and the second inductor 191 is electrically connected to the exhaust mechanism 170 for When the transfer roller blank 30 reaches the preset position of the exhaust mechanism 170, an exhaust signal is sent to the exhaust mechanism 170, and the exhaust mechanism 170 executes an exhaust action.
  • the second sensor 191 can be any suitable sensor, such as an optical sensor, a motion sensor, etc., it only needs to meet the requirement of sensing that the transfer roller blank 30 reaches the preset position of the exhaust mechanism 170, and this application does not make any reference to it. limit.
  • the transfer roller assembly machine 100 may further include a third sensor 192, electrically connected to the cutting mechanism 140, for When 40 reaches the preset position of the cutting mechanism 140, a cutting signal is sent to the cutting mechanism 140, and the cutting mechanism 140 executes the cutting action.
  • the third sensor 192 can be any suitable sensor, such as an optical sensor, a motion sensor, etc., as long as it can sense that the transfer roller blank 40 reaches the preset position of the cutting mechanism 140, and the present application does not limit this .
  • the transfer roller assembling machine 100 may further include a fourth sensor 193, which is electrically connected to the tube pulling mechanism 150 for When the transfer roller blank 40 reaches the preset position of the tube pulling mechanism 150, a tube pulling signal is sent to the tube pulling mechanism 150, and the tube pulling mechanism 150 executes the tube pulling action.
  • the fourth sensor 193 can be any suitable sensor, such as an optical sensor, a motion sensor, etc., and it only needs to meet the requirement of sensing that the transfer roller blank 40 reaches the preset position of the tube removal mechanism 150, which is not limited in the present application. .

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Abstract

The present application relates to an integrated transfer roller assembling machine, comprising: a mandrel feeding mechanism used for conveying a mandrel to a first feed groove; a pipe feeding mechanism used for conveying a pipe to a second feed groove; an assembling mechanism used for driving the mandrel located in the first feed groove and/or the pipe located in the second feed groove to move axially, so that the mandrel is sleeved in the pipe, thereby forming a transfer roller blank; a cutting mechanism used for receiving the transfer roller blank, and cutting the pipe of the transfer roller blank in the circumferential direction, so that the pipe is divided into at least two sub-pipes in the axial direction; a pipe pulling mechanism used for pulling out at least one sub-pipe from the end part of the transfer roller blank, so that the transfer roller blank forms a transfer roller; and an unloading mechanism which is located downstream of the pipe pulling mechanism and used for receiving the transfer roller. The integrated transfer roller assembling machine according to the present application may automatically complete a whole set of fabrication processes comprising feeding, assembling, cutting, pipe pulling and unloading, and has high production efficiency and good product quality stability.

Description

转写辊组装一体机Transfer roller assembly machine 技术领域technical field

本申请涉及打印复印设备制造技术领域,特别是涉及一种转写辊自动组装一体机。The present application relates to the technical field of printing and copying equipment manufacturing, in particular to an automatic assembly machine for transfer rollers.

背景技术Background technique

转写辊是打印机、复印机等设备内的主要部件之一,其通常由芯轴和包覆在芯轴上的橡胶管组成。目前在转写辊的制造过程中,通常需要手动地将芯轴和橡胶管组装在一起,然后通过半自动排气、半自动切割以及手动拔管等工艺完成转写辊的制造。这样的制造方法至少存在如下的缺点:需要至少两位操作员人同时作业,生产效率低下;由于制造过程中手工工艺占比较大、机械自动化工艺的占比较低,因此制造的转写辊的质量稳定性也较低。The transfer roller is one of the main components in equipment such as printers and copiers, and it usually consists of a mandrel and a rubber tube wrapped on the mandrel. At present, in the manufacturing process of the transfer roller, it is usually necessary to manually assemble the mandrel and the rubber tube together, and then complete the manufacture of the transfer roller through processes such as semi-automatic exhaust, semi-automatic cutting, and manual tube removal. Such a manufacturing method has at least the following disadvantages: at least two operators are required to work at the same time, and the production efficiency is low; due to the large proportion of manual processes and the low proportion of mechanical automation processes in the manufacturing process, the quality of the manufactured transfer roller Also less stable.

发明内容Contents of the invention

基于此,有必要针对上述制造方法中的缺点,提供一种转写辊自动组装一体机,该转写辊自动组装一体机能够自动地完成包括上料、组装、切割、拔管以及下料的全套制造工艺,可以仅一位操作员作业,生产效率高、产品质量稳定性好。Based on this, it is necessary to address the shortcomings in the above-mentioned manufacturing method and provide an automatic assembly machine for transfer rolls, which can automatically complete the process including loading, assembling, cutting, extubation and unloading. The whole set of manufacturing process can be operated by only one operator, with high production efficiency and good product quality stability.

为了实现上述目的,一方面,本申请的实施例提供了一种转写辊组装一体机,包括:芯轴上料机构,用于将芯轴输送至第一料槽;管材上料机构,用于将管材输送至第二料槽;其中,第一料槽和第二料槽配置为允许芯轴的中心线与管材的中心线大体对中;组装机构,用于驱动位于第一料槽内的芯轴和/或位于第二料槽内的管材在轴向上移动,使得芯轴被套设在管材内,由此形成转写辊胚件;切割机构,位于组装机构的下游,并且用于接收转写辊胚件,并且沿周向切割转写辊胚件的管材,使管材在轴向上至少分成两个子管材;拔管机构,位于切割机构的下游,并且用于将至少一个子管材从转写辊胚件的端部拔除,使得转写辊胚件形成转写辊;以及下料机构,位于拔管机构的下游,并且用于接收转写辊。本申请提供的转写辊组装一体机能够实现上料、组装、切割、拔管、下料的自动操作,具有良好的生产效率,能够得到质量稳定的产品。In order to achieve the above object, on the one hand, an embodiment of the present application provides an integrated transfer roller assembly machine, including: a mandrel feeding mechanism, used to transport the mandrel to the first trough; a pipe material feeding mechanism, used for conveying the tubing to a second chute; wherein the first chute and the second chute are configured to allow the centerline of the mandrel to be substantially centered with the centerline of the tubing; the assembly mechanism for driving is located in the first chute The mandrel and/or the pipe material located in the second trough move axially, so that the mandrel is sleeved in the pipe material, thereby forming a transfer roller blank; the cutting mechanism is located downstream of the assembly mechanism, and is used for receiving the transfer roll blank, and cutting the tube of the transfer roll blank along the circumferential direction, so that the tube is divided into at least two sub-tubes in the axial direction; Pulling off from the end of the transfer roller blank, so that the transfer roller blank forms a transfer roller; and an unloading mechanism, located downstream of the tube pulling mechanism, and used to receive the transfer roller. The transfer roller assembly machine provided by this application can realize the automatic operation of loading, assembling, cutting, extubation, and unloading, has good production efficiency, and can obtain products with stable quality.

在一个实施例中,组装机构还包括扩张机构,扩张机构用于扩大位于第二料槽内的管材的内径。In one embodiment, the assembly mechanism further includes an expansion mechanism for expanding the inner diameter of the pipe located in the second trough.

在一个实施例中,扩张机构是吹气机构,吹气机构用于向位于第二料槽内的管材的内孔中 吹送气体,以扩大管材的内径。In one embodiment, the expansion mechanism is an air blowing mechanism, and the air blowing mechanism is used to blow gas into the inner hole of the pipe located in the second trough, so as to expand the inner diameter of the pipe.

在一个实施例中,该转写辊组装一体机还包括排气机构,排气机构位于组装机构的下游和切割机构的上游,排气机构用于接收转写辊胚件,并且排出管材与芯轴之间的气体。本实施例中提供的转写辊组装一体机能够实现上料、组装、排气、切割、拔管、下料的自动操作,能够得到质量更优异的产品。In one embodiment, the transfer roller assembly machine further includes an exhaust mechanism, the exhaust mechanism is located downstream of the assembly mechanism and upstream of the cutting mechanism, and the exhaust mechanism is used to receive the transfer roller blank and discharge the tube and core Gas between shafts. The integrated transfer roller assembly machine provided in this embodiment can realize the automatic operation of loading, assembling, exhausting, cutting, extubating, and unloading, and can obtain products with better quality.

在一个实施例中,排气机构包括第三料槽、按压轮和第一驱动装置,第三料槽用于接收并支撑转写辊胚件,第一驱动装置用于驱动按压轮,以使按压轮能够按压在转写辊胚件上并沿着转写辊胚件的轴向移动。In one embodiment, the exhaust mechanism includes a third chute, a pressing wheel and a first driving device, the third chute is used to receive and support the transfer roller blank, and the first driving device is used to drive the pressing wheel, so that The pressing wheel can press on the transfer roller blank and move along the axial direction of the transfer roller blank.

在一个实施例中,第一驱动装置包括第一伸缩缸。In one embodiment, the first drive means comprises a first telescoping cylinder.

在一个实施例中,芯轴上料机构包括:芯轴料仓,用于储存芯轴;第一上料装置,与芯轴料仓相关联,用于将芯轴料仓中的芯轴输送至第一料槽。In one embodiment, the mandrel feeding mechanism includes: a mandrel bin for storing mandrels; a first loading device associated with the mandrel bin for conveying the mandrels in the mandrel bin to the first chute.

在一个实施例中,芯轴料仓包括倾斜设置的芯轴支撑面。In one embodiment, the mandrel magazine includes a mandrel support surface disposed at an incline.

在一个实施例中,管材上料机构包括:管材料仓,用于存储管材;第二上料装置,与管材料仓相关联,用于将管材料仓中的管材输送至第二料槽。In one embodiment, the pipe material feeding mechanism includes: a pipe material warehouse for storing pipe materials; a second feeding device associated with the pipe material warehouse for transporting the pipe materials in the pipe material warehouse to the second material tank.

在一个实施例中,管材料仓包括倾斜设置的管材支撑面。In one embodiment, the tube material warehouse includes an inclined tube support surface.

在一个实施例中,组装机构还包括:第二驱动机构,用于驱动芯轴做轴向移动以使芯轴被套设在管材中;和定位治具,用于在芯轴做轴向移动时限制管材的轴向移动。In one embodiment, the assembly mechanism further includes: a second driving mechanism, used to drive the mandrel to move axially so that the mandrel is sheathed in the pipe; and a positioning jig, used to move the mandrel axially Axial movement of the tubing is restricted.

在一个实施例中,第二驱动机构包括第二伸缩缸。In one embodiment, the second drive mechanism includes a second telescoping cylinder.

在一个实施例中,切割机构包括:至少两个顶尖装置,用于回转支撑转写辊胚件,以使转写辊胚件能够绕自身的中轴线转动;和至少一个切割刀具,切割刀具的进给方向垂直于转写辊胚件的中轴线。In one embodiment, the cutting mechanism includes: at least two top devices, which are used to rotatably support the transfer roller blank, so that the transfer roller blank can rotate around its own central axis; and at least one cutting knife, the cutting knife The feeding direction is perpendicular to the central axis of the transfer roller blank.

在一个实施例中,切割刀具在沿着平行于转写辊胚件的中轴线的方向上的位置能够调整。In one embodiment, the position of the cutter along a direction parallel to the central axis of the transfer roll blank is adjustable.

在一个实施例中,切割机构包括两个切割刀具,两个切割刀具在平行于转写辊胚件的中轴线方向上间隔预定距离。In one embodiment, the cutting mechanism includes two cutting knives, and the two cutting knives are separated by a predetermined distance in a direction parallel to the central axis of the transfer roller blank.

在一个实施例中,拔管机构包括:至少一个夹持装置,用于夹持待被移除的子管材,并且使得待被移除的子管材沿着转写辊胚件的中轴线的方向移动;和固定装置,用于在夹持装置夹持并移动待被移除的子管材时固定转写辊胚件。In one embodiment, the extruding mechanism includes: at least one clamping device, used to clamp the sub-pipe to be removed, and make the sub-pipe to be removed along the direction of the central axis of the transfer roller blank moving; and securing means for securing the transfer roll blank while the gripping means grips and moves the sub-tube to be removed.

在一个实施例中,拔管机构包括两个夹持装置,两个夹持装置允许从转写辊胚件的两端同时移除不同的子管材。In one embodiment, the tube removal mechanism comprises two clamping devices which allow simultaneous removal of different sub-tubes from both ends of the transfer roll blank.

在一个实施例中,下料机构包括下料仓,下料仓包括倾斜设置的转写辊支撑面。In one embodiment, the unloading mechanism includes an unloading bin, and the unloading bin includes a support surface for the transfer roller arranged obliquely.

在一个实施例中,该转写辊组装一体机还包括:第一传送装置,用于将转写辊胚件从组装机构输送至排气机构;和/或,第二传送装置,用于将转写辊胚件从排气机构输送至切割机构;和/或,第三传送装置,用于将转写辊胚件从切割机构输送至拔管机构;和/或,第四传送装置,用于将转写辊从拔管机构输送至下料机构。In one embodiment, the transfer roller assembly machine further includes: a first conveying device, used to convey the transfer roller blank from the assembly mechanism to the exhaust mechanism; and/or, a second conveying device, used to The transfer roller blank is conveyed from the exhaust mechanism to the cutting mechanism; and/or, the third conveying device is used to convey the transfer roller blank from the cutting mechanism to the extubating mechanism; and/or, the fourth conveying device uses It is used to transport the transfer roller from the tube pulling mechanism to the unloading mechanism.

在一个实施例中,该转写辊组装一体机还包括:第一感应器,分别与组装机构和吹气机构电连接,用于在组装机构驱动芯轴和/或管材在轴向上移动时,向吹气机构发出吹气信号。In one embodiment, the transfer roller assembly machine further includes: a first sensor, electrically connected to the assembly mechanism and the blowing mechanism, and used for driving the mandrel and/or the pipe to move in the axial direction when the assembly mechanism , to send a blowing signal to the blowing mechanism.

在一个实施例中,该转写辊组装一体机还包括:第二感应器,与排气机构电连接,用于在转写辊胚件到达排气机构的预设位置时向排气机构发出排气信号。In one embodiment, the transfer roller assembly machine further includes: a second sensor, electrically connected to the exhaust mechanism, for sending a signal to the exhaust mechanism when the transfer roller blank reaches the preset position of the exhaust mechanism. exhaust signal.

在一个实施例中,该转写辊组装一体机还包括:第三感应器,与切割机构电连接,用于在转写辊胚件到达切割机构的预设位置时向切割机构发出切割信号;和/或,第四感应器,与拔管机构电连接,用于在转写辊胚件到达拔管机构的预设位置时向拔管机构发出拔管信号。In one embodiment, the transfer roller assembly machine further includes: a third sensor, electrically connected to the cutting mechanism, for sending a cutting signal to the cutting mechanism when the transfer roller blank reaches the preset position of the cutting mechanism; And/or, the fourth sensor is electrically connected to the extubation mechanism, and is used to send an extubation signal to the extubation mechanism when the transfer roller blank reaches a preset position of the extubation mechanism.

根据本发明的转写辊组装一体机在实现上料、组装、切割、拔管、下料的自动操作的基础上,还可以进一步实现排气的自动操作,以提供质量更加优异的转写辊产品。进一步地,根据本发明的转写辊组装一体机还能够在感测到待加工的工件进入相应工位后,即执行相应地加工工序,避免了无效的加工操作,进一步提高了加工效率。According to the transfer roller assembly machine of the present invention, on the basis of realizing the automatic operation of loading, assembling, cutting, extubation, and unloading, it can further realize the automatic operation of exhaust, so as to provide a transfer roller with better quality product. Furthermore, the integrated transfer roller assembly machine according to the present invention can also execute the corresponding processing procedure after sensing that the workpiece to be processed enters the corresponding station, avoiding invalid processing operations and further improving the processing efficiency.

附图说明Description of drawings

通过附图中所示的本申请的优选实施例的更具体说明,本申请的上述及其它目的、特征和优势将变得更加清晰。在全部附图中相同的附图标记指示相同的部分,且并未刻意按实际尺寸等比例缩放绘制附图,重点在于示出本申请的主旨。The above and other objects, features and advantages of the present application will become more apparent through a more specific description of preferred embodiments of the present application shown in the accompanying drawings. The same reference numerals designate the same parts throughout the drawings, and the drawings are not intentionally scaled to actual size and the emphasis is on illustrating the gist of the application.

通过阅读参照以下附图所作的对非限制性实施例所作的详细描述,本申请的其它特征、目的和优点将会变得更明显:Other characteristics, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:

图1为根据本申请的一个实施例的转写辊组装一体机的结构示意图;FIG. 1 is a schematic structural view of a transfer roller assembly machine according to an embodiment of the present application;

图2为图1中A部的局部放大示意图;Fig. 2 is a partial enlarged schematic diagram of part A in Fig. 1;

图3为根据本申请的一个实施例的转写辊组装一体机的另一结构示意图;和FIG. 3 is another structural schematic diagram of a transfer roller assembly machine according to an embodiment of the present application; and

图4为根据本申请的一个实施例的转写辊组装一体机的又一结构示意图。FIG. 4 is another schematic structural view of the transfer roller assembly machine according to an embodiment of the present application.

具体实施方式Detailed ways

为了便于理解本申请,下面将参照相关附图对本申请进行更全面的描述。附图中给出了本申请的首选实施例。但是,本申请可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本申请的公开内容更加透彻全面。In order to facilitate the understanding of the present application, the present application will be described more fully below with reference to the relevant drawings. A preferred embodiment of the application is shown in the drawings. However, the present application can be embodied in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of this application more thorough and comprehensive.

需要说明的是,当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件并与之结合为一体,或者可能同时存在居中元件。本文所使用的术语“安装”、“一端”、“另一端”以及类似的表述只是为了说明的目的。It should be noted that when an element is considered to be "connected" to another element, it may be directly connected to and integrally integrated with the other element, or there may be an intervening element at the same time. The terms "mounted", "one end", "the other end" and similar expressions are used herein for the purpose of description only.

除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本文中在本申请的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs. The terms used herein in the specification of the application are only for the purpose of describing specific embodiments, and are not intended to limit the application. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

一并参考图1至图3,图1示出了根据本申请的实施例的转写辊组装一体机100,图2为图1中A区域的局部放大视图,图3示出了根据本申请的实施例的转写辊组装一体机100。转写辊组装一体机100设置在工作台50的上表面上。该转写辊组装一体机100至少包括:芯轴上料机构110、管材上料机构120、组装机构130、切割机构140、拔管机构150和下料机构160。Referring to FIGS. 1 to 3 together, FIG. 1 shows a transfer roller assembly machine 100 according to an embodiment of the present application, FIG. 2 is a partial enlarged view of area A in FIG. 1 , and FIG. 3 shows a The transfer roller assembly machine 100 of the embodiment. The transfer roller assembly machine 100 is provided on the upper surface of the table 50 . The transfer roller assembly machine 100 at least includes: a mandrel loading mechanism 110 , a pipe material loading mechanism 120 , an assembly mechanism 130 , a cutting mechanism 140 , a tube pulling mechanism 150 and a feeding mechanism 160 .

芯轴上料机构110用于将芯轴10输送至第一料槽111。在本实施例中,芯轴上料机构110还包括:芯轴料仓112,用于储存芯轴10;和第一上料装置113,与芯轴料仓112相配合地关联,用于将芯轴料仓112中的芯轴10输送至第一料槽111。在本实施例中,芯轴料仓112包括倾斜设置的芯轴支撑面114,用于支撑芯轴料仓112中的芯轴10,并允许芯轴10在重力作用下自动向下方的第一料槽111输送。在本实施例中,第一上料装置113可以包括一端设置在轴杆115上且可以围绕轴杆115枢转的拨片,该拨片的另一端设置有钩状结构用来接合芯轴10,以将芯轴10从芯轴料仓112输送至第一料槽111。需要注意的是,尽管在本实施例中,第一上料装置113包括拨片,但是该第一上料装置113也可以采用其他合适的机构,例如夹取机构、机械手等。在其他实施例中,也可以不设置第一上料装置。The mandrel feeding mechanism 110 is used to transport the mandrel 10 to the first trough 111 . In this embodiment, the mandrel feeding mechanism 110 further includes: a mandrel bin 112 for storing the mandrel 10; The mandrels 10 in the mandrel silo 112 are transported to the first trough 111 . In the present embodiment, the mandrel bin 112 includes a mandrel supporting surface 114 arranged obliquely for supporting the mandrel 10 in the mandrel bin 112 and allowing the mandrel 10 to automatically move downward under the action of gravity. Feed trough 111 conveys. In this embodiment, the first feeding device 113 may include a paddle that is disposed on the shaft 115 at one end and can pivot around the shaft 115, and the other end of the paddle is provided with a hook structure for engaging the mandrel 10 , so as to transport the mandrel 10 from the mandrel silo 112 to the first trough 111 . It should be noted that although in this embodiment, the first feeding device 113 includes a pick, the first feeding device 113 may also adopt other suitable mechanisms, such as a clamping mechanism, a robot, and the like. In other embodiments, the first feeding device may not be provided.

管材上料机构120用于将管材20输送至第二料槽121,其中,第一料槽111和第二料槽121配置为允许芯轴10的中心线与管材20的中心线大体对中。在本实施例中,管材上料机构120包括用于存储管材20的管材料仓122和第二上料装置(未图示),该第二上料装置与管材料仓122相配合地关联,用于将管材料仓122中的管材20输送至第二料槽121,第二上料装置可以采用任何合适的机构,例如夹取机构、机械手等。在本实施中,管材料仓122包括倾斜 设置的管材支撑面124,用于支撑芯轴料仓122中的管材20,并允许管材20在重力作用下自动向下方的第二料槽121输送。在其他实施例中,也可以不设置第二上料装置。The pipe feeding mechanism 120 is used to deliver the pipe 20 to the second chute 121 , wherein the first chute 111 and the second chute 121 are configured to allow the centerline of the mandrel 10 to be substantially aligned with the centerline of the pipe 20 . In this embodiment, the pipe feeding mechanism 120 includes a pipe material bin 122 for storing pipes 20 and a second feeding device (not shown), the second feeding device is cooperatively associated with the pipe material bin 122, For transporting the pipe material 20 in the pipe material warehouse 122 to the second trough 121, the second feeding device may adopt any suitable mechanism, such as a clamping mechanism, a robot, and the like. In this implementation, the pipe material bin 122 includes an inclined pipe support surface 124 for supporting the pipe 20 in the mandrel bin 122 and allowing the pipe 20 to be automatically transported to the second chute 121 below under the action of gravity. In other embodiments, the second feeding device may not be provided.

组装机构130用于驱动位于第一料槽111内的芯轴10和/或位于第二料槽121内的管材20在轴向上移动,使得芯轴10被套设在管材20内,由此形成转写辊胚件30。参考图2,在本实施中,芯轴10被驱动以在轴向上朝向管材20移动,在第二料槽121内形成转写辊胚件30。需要主要的是,在其他实施例,也可以是管材20被驱动以在轴向上朝向芯轴10移动,在第一料槽111内形成转写辊胚件30,本发明对此不做限制。再次参考图1,组装机构130还可以包括扩张机构131,扩张机构131用于扩大位于第二料槽121内的管材20的内径,以方便芯轴10插入管材20的内孔中。在本实施例中,扩张机构131可以是吹气机构,吹气机构用于向位于第二料槽121内的管材20的内孔中吹送气体,以扩大管材20的内径。需要注意的是,扩张机构131也可以是其它合适的机构,例如热膨胀机构、机械扩张机构等,扩张机构131只要能够满足扩大管材20的内径的需求即可,本申请对此不做限制。The assembly mechanism 130 is used to drive the mandrel 10 located in the first trough 111 and/or the pipe 20 located in the second trough 121 to move in the axial direction, so that the mandrel 10 is sleeved in the pipe 20, thereby forming A transfer roller blank 30 . Referring to FIG. 2 , in this embodiment, the mandrel 10 is driven to move axially toward the tube 20 to form the transfer roller blank 30 in the second chute 121 . The main thing is that, in other embodiments, the pipe material 20 may also be driven to move towards the mandrel 10 in the axial direction to form the transfer roller blank 30 in the first chute 111, and the present invention is not limited to this . Referring again to FIG. 1 , the assembly mechanism 130 may further include an expansion mechanism 131 for expanding the inner diameter of the pipe 20 located in the second trough 121 to facilitate insertion of the mandrel 10 into the inner hole of the pipe 20 . In this embodiment, the expansion mechanism 131 may be a blowing mechanism, which is used to blow gas into the inner hole of the pipe 20 located in the second trough 121 to expand the inner diameter of the pipe 20 . It should be noted that the expansion mechanism 131 may also be other suitable mechanisms, such as a thermal expansion mechanism, a mechanical expansion mechanism, etc., as long as the expansion mechanism 131 can meet the requirement of expanding the inner diameter of the pipe 20 , the present application does not limit this.

在本申请的另一个实施例中,组装机构130还可以包括:第二驱动机构(未图示),用于驱动芯轴10做轴向移动以使芯轴10被套设在管材20中;和定位治具(未图示),用于在芯轴10做轴向移动时限制管材20的轴向移动位置。第二驱动机构可以包括作为驱动机构的第二伸缩缸(未图示)。In another embodiment of the present application, the assembly mechanism 130 may further include: a second driving mechanism (not shown), used to drive the mandrel 10 to move axially so that the mandrel 10 is sheathed in the pipe 20; and The positioning jig (not shown) is used to limit the axial movement position of the pipe 20 when the mandrel 10 moves axially. The second driving mechanism may include a second telescopic cylinder (not shown) as a driving mechanism.

切割机构140设置在组装机构130的下游,并且用于接收转写辊胚件30,并且沿周向切割转写辊胚件30的管材20,使管材20在轴向上至少分成两个子管材。切割机构140可以包括:至少两个顶尖装置141,用于回转支撑转写辊胚件30,以使转写辊胚件30能够绕自身的中轴线转动;和至少一个切割刀具142,切割刀具142的进给方向垂直于转写辊胚件30的中轴线,以在转写辊胚件30绕自身的中轴线转动的同时切割管材20。在本实施中,设置有2个顶尖装置141,以分别抵靠转写辊胚件30的轴向方向的两端,以使得转写辊胚件30能够绕自身的中轴线转动。需要注意的是,顶尖装置141的数量并不局限于2个,可以是任意数量,只需满足回转支撑转写辊胚件30,以使转写辊胚件30能够绕自身的中轴线转动的需求即可,本发明对顶尖装置141的具体数量不做限制。优选地,顶尖装置141的数量为2的整数倍。在本实施例中,设置有两个顶尖装置141,可以同时回转支撑1个转写辊胚件30。在另一个实施例中,顶尖装置141的数量可以为4个,可以同时回转支撑2个转写辊胚件30。在又一个实施例中,顶尖装置141的数量可以为6个,可以同时回转支撑3个转写辊胚件30。在本实施例中,设置有两个切割刀具142。需要注意的是,切割刀具142的数量并不局限于2个,而可以 是任意数量,例如1个、3个等,只需满足在转写辊胚件30绕自身的中轴线转动的同时切割管材20的需求即可,本发明对此不做限制。在本发明中,2个切割刀具142在平行于转写辊胚件30的中轴线方向上间隔预定的距离,以同时切割转写辊胚件30的两端,并且还可以防止2个切割刀具142在动作时发生干涉和/或碰撞,以保护切割刀具142。在一些实施例中,切割刀具142在沿着平行于转写辊胚件30的中轴线的方向上的位置能够调整,可以满足不同的子管材切割长度要求。The cutting mechanism 140 is arranged downstream of the assembly mechanism 130 and is used for receiving the transfer roller blank 30 and cutting the pipe 20 of the transfer roller blank 30 along the circumferential direction so that the pipe 20 is divided into at least two sub-tubes in the axial direction. The cutting mechanism 140 may include: at least two top devices 141, which are used to rotatably support the transfer roller blank 30, so that the transfer roller blank 30 can rotate around its central axis; and at least one cutting tool 142, the cutting tool 142 The feeding direction of the transfer roller blank 30 is perpendicular to the central axis of the transfer roller blank 30, so as to cut the pipe 20 while the transfer roller blank 30 rotates around its central axis. In this implementation, two top devices 141 are provided to respectively abut against the two ends of the transfer roller blank 30 in the axial direction, so that the transfer roller blank 30 can rotate around its central axis. It should be noted that the number of top devices 141 is not limited to two, and can be any number, as long as the transfer roller blank 30 is supported by rotation, so that the transfer roller blank 30 can rotate around its own central axis. As long as it is required, the present invention does not limit the specific number of top devices 141 . Preferably, the number of top devices 141 is an integer multiple of 2. In this embodiment, two tip devices 141 are provided, and can simultaneously support one transfer roller blank 30 in rotation. In another embodiment, the number of top devices 141 may be four, and two transfer roller blanks 30 may be rotatably supported at the same time. In yet another embodiment, the number of top devices 141 may be six, and three transfer roller blanks 30 may be rotatably supported at the same time. In this embodiment, two cutting knives 142 are provided. It should be noted that the number of cutting knives 142 is not limited to 2, but can be any number, such as 1, 3, etc., as long as the transfer roller blank 30 rotates around its central axis and cuts The pipe material 20 is sufficient, and the present invention does not limit it. In the present invention, the two cutting knives 142 are spaced a predetermined distance apart in the direction parallel to the central axis of the transfer roll blank 30 to simultaneously cut both ends of the transfer roll blank 30, and it is also possible to prevent the two cutting knives from 142 interferes and/or collides during action, to protect cutting tool 142. In some embodiments, the position of the cutting tool 142 along a direction parallel to the central axis of the transfer roller blank 30 can be adjusted to meet different requirements for cutting lengths of sub-pipes.

参考图3和图4,拔管机构150设置在切割机构140的下游,并且用于将至少一个子管材从转写辊胚件30的端部拔除,使得转写辊胚件30形成转写辊40。拔管机构150可以包括:至少一个夹持装置151,用于夹持待被移除的子管材,并且使得待被移除的子管材沿着转写辊胚件30的中轴线的方向移动;固定装置152,用于在夹持装置151夹持并移动待被移除的子管材时固定转写辊胚件30。在本实施例中,可以设置有2个夹持装置151,以同时拔除转写辊胚件30两端的子管材。需要注意的是,夹持装置151的数量并不局限于2个,可以是任意数量,只需将至少一个子管材从转写辊胚件30的端部拔除的需求即可,本发明对夹持装置151的具体数量不做限制。优选地,夹持装置151的数量为2的整数倍。例如,在本实施例中,设置有2个夹持装置151,可以同时拔除1个转写辊胚件30两端的子管材;在另一个实施例中,夹持装置151的数量可以为4个,可以同时拔除2个转写辊胚件30两端的子管材;在又一个实施例中,夹持装置151的数量可以为6个,同时拔除1个转写辊胚件30两端的子管材。Referring to FIGS. 3 and 4 , the tube removal mechanism 150 is disposed downstream of the cutting mechanism 140, and is used to remove at least one sub-pipe from the end of the transfer roller blank 30, so that the transfer roller blank 30 forms a transfer roller 40. The tube pulling mechanism 150 may include: at least one clamping device 151 for clamping the sub-pipe material to be removed, and making the sub-pipe material to be removed move along the direction of the central axis of the transfer roller blank 30; The fixing device 152 is used for fixing the transfer roller blank 30 when the clamping device 151 clamps and moves the sub-pipe to be removed. In this embodiment, two clamping devices 151 may be provided to pull out the sub-pipes at both ends of the transfer roller blank 30 at the same time. It should be noted that the number of clamping devices 151 is not limited to two, and can be any number, as long as at least one sub-pipe is removed from the end of the transfer roller blank 30. The specific number of holding devices 151 is not limited. Preferably, the number of clamping devices 151 is an integer multiple of 2. For example, in this embodiment, two clamping devices 151 are provided, and the sub-pipes at both ends of a transfer roller blank 30 can be pulled out at the same time; in another embodiment, the number of clamping devices 151 can be four , the sub-tubes at both ends of two transfer roller blanks 30 can be pulled out at the same time; in yet another embodiment, the number of clamping devices 151 can be 6, and the sub-tubes at both ends of one transfer roller blank 30 can be pulled out at the same time.

下料机构设置在拔管机构150的下游,并且用于接收转写辊40。在本发明中,下料机构160设置有下料仓161,以容纳制备完成的转写辊40。优选地,下料仓161还设置有倾斜设置的转写辊支撑面162,以使得转写辊40在重力的作用下能够自动运动至下料仓161的远离拔管机构150的一端,由此制备完成的转写辊40将自动填满下料仓161。The unloading mechanism is arranged downstream of the tube pulling mechanism 150 and is used to receive the transfer roller 40 . In the present invention, the unloading mechanism 160 is provided with an unloading bin 161 to accommodate the prepared transfer roller 40 . Preferably, the lower bin 161 is also provided with an inclined transfer roller support surface 162, so that the transfer roller 40 can automatically move to the end of the lower bin 161 away from the tube pulling mechanism 150 under the action of gravity, thereby The prepared transfer roller 40 will automatically fill up the lower bin 161 .

参考图4,在本发明的一个实施例中,转写辊组装一体机100还可以包括排气机构170,排气机构170设置在组装机构130和切割机构140之间,即设置在组装机构130的下游和切割机构140的上游。排气机构170用于接收转写辊胚件30,并且排出管材20与芯轴10之间的气体。排气机构170可以包括第三料槽171、至少一个按压轮172和第一驱动装置173,第三料槽171用于接收并支撑转写辊胚件30,第一驱动装置173用于驱动按压轮172,以使按压轮172能够按压在转写辊胚件30上并沿着转写辊胚件30的轴向移动,以将芯轴10和管材20之间的气体挤压出来。在图4所示的实施例中,设置有一个按压轮172,但是本发明对于按压轮172的数量不做限制,按压轮172的数量只要满足按压转写辊胚件30以排出转写辊胚件30 中的气体的需求即可。具体地,按压轮172的数量可以例如为1个、2个、3个等。优选地,按压轮172的数量为1个。在另一个实施例中,第一驱动装置173还可以包括作为驱动机构的第一伸缩缸(未图示),以驱动按压轮172沿着转写辊胚件30的轴向移动。Referring to FIG. 4 , in one embodiment of the present invention, the transfer roller assembly machine 100 may further include an exhaust mechanism 170, and the exhaust mechanism 170 is arranged between the assembly mechanism 130 and the cutting mechanism 140, that is, it is arranged on the assembly mechanism 130. downstream of and upstream of the cutting mechanism 140. The exhaust mechanism 170 is used to receive the transfer roller blank 30 and exhaust the gas between the pipe material 20 and the mandrel 10 . The exhaust mechanism 170 may include a third chute 171, at least one pressing wheel 172 and a first driving device 173, the third chute 171 is used to receive and support the transfer roller blank 30, and the first driving device 173 is used to drive and press the wheel 172 , so that the pressing wheel 172 can press on the transfer roll blank 30 and move along the axial direction of the transfer roll blank 30 to squeeze out the gas between the mandrel 10 and the pipe 20 . In the embodiment shown in FIG. 4, a pressing wheel 172 is provided, but the present invention does not limit the number of pressing wheels 172, as long as the number of pressing wheels 172 meets the requirement of pressing the transfer roll blank 30 to discharge the transfer roll blank The demand for gas in item 30 is sufficient. Specifically, the number of pressing wheels 172 may be, for example, 1, 2, 3, and so on. Preferably, there is one pressing wheel 172 . In another embodiment, the first driving device 173 may further include a first telescopic cylinder (not shown) as a driving mechanism to drive the pressing wheel 172 to move along the axial direction of the transfer roller blank 30 .

进一步参考图4,转写辊组装一体机100还可以设置有传送装置,该传送装置可以包括:第一传送装置180,该第一传送装置180设置在组装机构130和排气机构170之间,用于将转写辊胚件30从组装机构130输送至排气机构170;和/或,第二传送装置,该第二传送装置设置在排气机构170和切割机构140之间,用于将转写辊胚件30从排气机构170输送至切割机构140;和/或,第三传送装置,该第三传送装置设置在切割机构140和拔管机构150之间,用于将转写辊胚件30从切割机构140输送至拔管机构150;和/或,第四传送装置,该第四传送装置设置在拔管机构150和下料机构160之间,用于将转写辊40从拔管机构150输送至下料机构160。在图4所示的实施例中,第一传送装置180、第二传送装置、第三传送装置和第四传送装置可以为一整体的传送带装置,转写辊胚件30通过该传送带装置从组装机构130起始,经过排气机构170、切割机构140和拔管机构150,到达下料机构160。需要注意的是,在其他实施例中,第一传送装置180、第二传送装置、第三传送装置和第四传送装置也可以是各自独立的传送装置,只需满足将转写辊胚件30移动至相应工位需求即可,本申请对于第一传送装置180、第二传送装置、第三传送装置和第四传送装置之间的独立性和整体性不做限制。在图4所示的实施例中,第一传送装置180、第二传送装置、第三传送装置和第四传送装置为传送带装置,但是本领域技术人员应该意识到,第一传送装置180、第二传送装置、第三传送装置和第四传送装置可以选择其它合适的传送装置,例如齿轮齿条机构、机械手等,本申请对此不做限制。进一步地,在图4所示的实施例中,第一传送装置180、第二传送装置、第三传送装置和第四传送装置为相同的传送装置,但是本领域技术人员应该意识到,第一传送装置180、第二传送装置、第三传送装置和第四传送装置不一定为相同的传送装置,也可以是彼此不同的转送装置,只需满足将转写辊胚件30移动至相应工位需求即可。Further referring to FIG. 4 , the transfer roller assembly machine 100 may also be provided with a conveying device, which may include: a first conveying device 180, which is arranged between the assembly mechanism 130 and the exhaust mechanism 170, For transferring the transfer roll blank 30 from the assembly mechanism 130 to the exhaust mechanism 170; The transfer roller blank 30 is conveyed from the exhaust mechanism 170 to the cutting mechanism 140; and/or, the third conveying device, which is arranged between the cutting mechanism 140 and the extubating mechanism 150, is used to transfer the transfer roller The blank 30 is transported from the cutting mechanism 140 to the tube removal mechanism 150; and/or, the fourth delivery device, which is arranged between the tube removal mechanism 150 and the unloading mechanism 160, is used to transfer the transfer roller 40 from The extubating mechanism 150 is delivered to the unloading mechanism 160 . In the embodiment shown in FIG. 4, the first conveying device 180, the second conveying device, the third conveying device and the fourth conveying device can be an integral conveyor belt device, and the transfer roller blank 30 is assembled from the conveyor belt device through the conveyor belt device. The mechanism 130 starts, passes through the exhaust mechanism 170 , the cutting mechanism 140 and the extubating mechanism 150 , and reaches the unloading mechanism 160 . It should be noted that in other embodiments, the first conveying device 180, the second conveying device, the third conveying device and the fourth conveying device may also be independent conveying devices, as long as the transfer roller blank 30 It only needs to move to the corresponding station, and this application does not limit the independence and integrity among the first conveying device 180, the second conveying device, the third conveying device and the fourth conveying device. In the embodiment shown in Figure 4, the first conveying device 180, the second conveying device, the third conveying device and the fourth conveying device are conveyor belt devices, but those skilled in the art should appreciate that the first conveying device 180, the The second transmission device, the third transmission device and the fourth transmission device may choose other suitable transmission devices, such as a rack and pinion mechanism, a manipulator, etc., which is not limited in this application. Further, in the embodiment shown in FIG. 4, the first conveying device 180, the second conveying device, the third conveying device and the fourth conveying device are the same conveying device, but those skilled in the art should appreciate that the first The conveying device 180, the second conveying device, the third conveying device and the fourth conveying device are not necessarily the same conveying device, and may also be different transfer devices, as long as the transfer roller blank 30 is moved to the corresponding station Just need it.

一并参考图1和图4,在根据本申请的一个实施例中,转写辊组装一体机100还可以包括第一感应器190,第一感应器190分别与组装机构130和吹气机构电连接,用于在组装机构130驱动芯轴10和/或管材20在轴向上移动时,向吹气机构发出吹气信号,吹气机构即执行吹气动作。该第一感应器190可以为任何合适的传感器,例如光学传感器、运动传感器等,只需满足感测芯轴10和/或管材20的轴向移动即可,本申请对此不做限制。Referring to FIG. 1 and FIG. 4 together, in an embodiment according to the present application, the transfer roller assembly machine 100 may further include a first sensor 190, and the first sensor 190 is electrically connected to the assembly mechanism 130 and the air blowing mechanism respectively. The connection is used to send a blowing signal to the blowing mechanism when the assembly mechanism 130 drives the mandrel 10 and/or the pipe 20 to move in the axial direction, and the blowing mechanism executes the blowing action. The first sensor 190 can be any suitable sensor, such as an optical sensor, a motion sensor, etc., as long as it can sense the axial movement of the mandrel 10 and/or the pipe 20 , which is not limited in the present application.

一并参考图1和图4,在根据本申请的一个实施例中,转写辊组装一体机100还可以包括 第二感应器191,第二感应器191与排气机构170电连接,用于在转写辊胚件30到达排气机构170的预设位置时向排气机构170发出排气信号,排气机构170即执行排气动作。该第二感应器191可以为任何合适的传感器,例如光学传感器、运动传感器等,只需满足感测转写辊胚件30到达排气机构170的预设位置即可,本申请对此不做限制。Referring to FIG. 1 and FIG. 4 together, in an embodiment according to the present application, the transfer roller assembly machine 100 may further include a second inductor 191, and the second inductor 191 is electrically connected to the exhaust mechanism 170 for When the transfer roller blank 30 reaches the preset position of the exhaust mechanism 170, an exhaust signal is sent to the exhaust mechanism 170, and the exhaust mechanism 170 executes an exhaust action. The second sensor 191 can be any suitable sensor, such as an optical sensor, a motion sensor, etc., it only needs to meet the requirement of sensing that the transfer roller blank 30 reaches the preset position of the exhaust mechanism 170, and this application does not make any reference to it. limit.

一并参考图1和图4,在根据本申请的一个实施例中,转写辊组装一体机100还可以包括第三感应器192,与切割机构140电连接,用于在转写辊胚件40到达切割机构140的预设位置时向切割机构140发出切割信号,切割机构140即执行切割动作。该第三感应器192可以为任何合适的传感器,例如光学传感器、运动传感器等,只需满足感测转写辊胚件40到达切割机构140的预设位置即可,本申请对此不做限制。Referring to FIG. 1 and FIG. 4 together, in an embodiment according to the present application, the transfer roller assembly machine 100 may further include a third sensor 192, electrically connected to the cutting mechanism 140, for When 40 reaches the preset position of the cutting mechanism 140, a cutting signal is sent to the cutting mechanism 140, and the cutting mechanism 140 executes the cutting action. The third sensor 192 can be any suitable sensor, such as an optical sensor, a motion sensor, etc., as long as it can sense that the transfer roller blank 40 reaches the preset position of the cutting mechanism 140, and the present application does not limit this .

一并参考图1和图4,在根据本申请的一个实施例中,转写辊组装一体机100还可以包括第四感应器193,该第四感应器193与拔管机构150电连接,用于在转写辊胚件40到达拔管机构150的预设位置时向拔管机构150发出拔管信号,拔管机构150即执行拔管动作。第四感应器193可以为任何合适的传感器,例如光学传感器、运动传感器等,只需满足感测转写辊胚件40到达拔管机构150的预设位置即可,本申请对此不做限制。Referring to FIG. 1 and FIG. 4 together, in an embodiment according to the present application, the transfer roller assembling machine 100 may further include a fourth sensor 193, which is electrically connected to the tube pulling mechanism 150 for When the transfer roller blank 40 reaches the preset position of the tube pulling mechanism 150, a tube pulling signal is sent to the tube pulling mechanism 150, and the tube pulling mechanism 150 executes the tube pulling action. The fourth sensor 193 can be any suitable sensor, such as an optical sensor, a motion sensor, etc., and it only needs to meet the requirement of sensing that the transfer roller blank 40 reaches the preset position of the tube removal mechanism 150, which is not limited in the present application. .

以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.

以上所述实施例仅表达了本申请/实用新型的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对申请/实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请/实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本申请/实用新型的保护范围。因此,本申请/实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the application/utility model, and the description thereof is relatively specific and detailed, but it should not be understood as limiting the patent scope of the application/utility model. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the concept of the application/utility model, and these all belong to the protection scope of the application/utility model. Therefore, the scope of protection of this application/utility model patent should be based on the appended claims.

Claims (22)

一种转写辊组装一体机,其特征在于,包括:An all-in-one machine for assembling a transfer roller, characterized in that it includes: 芯轴上料机构,用于将芯轴输送至第一料槽;The mandrel feeding mechanism is used to transport the mandrel to the first chute; 管材上料机构,用于将管材输送至第二料槽,其中,所述第一料槽和所述第二料槽配置为允许所述芯轴的中心线与所述管材的中心线大体对中;a pipe feeding mechanism for conveying the pipe to a second chute, wherein the first chute and the second chute are configured to allow the centerline of the mandrel to be substantially aligned with the centerline of the pipe middle; 组装机构,用于驱动位于所述第一料槽内的所述芯轴和/或位于所述第二料槽内的所述管材在轴向上移动,使得所述芯轴被套设在所述管材内,由此形成转写辊胚件;an assembly mechanism, used to drive the mandrel located in the first trough and/or the pipe material located in the second trough to move in the axial direction, so that the mandrel is sleeved on the In the tube, a transfer roller blank is formed; 切割机构,位于所述组装机构的下游,并且用于接收所述转写辊胚件,并且沿周向切割所述转写辊胚件的所述管材,使所述管材在轴向上至少分成两个子管材;a cutting mechanism, located downstream of the assembling mechanism, and used to receive the transfer roller blank, and cut the pipe material of the transfer roller blank along the circumferential direction, so that the pipe material is at least divided into two sub-pipes; 拔管机构,位于所述切割机构的下游,并且用于将至少一个所述子管材从所述转写辊胚件的端部拔除,使得所述转写辊胚件形成转写辊;和a tube removal mechanism located downstream of the cutting mechanism and configured to remove at least one of the sub-tubes from the end of the transfer roller blank such that the transfer roller blank forms a transfer roller; and 下料机构,位于所述拔管机构的下游,并且用于接收所述转写辊。The unloading mechanism is located downstream of the tube pulling mechanism and is used to receive the transfer roller. 根据权利要求1所述的转写辊组装一体机,其特征在于,所述组装机构还包括扩张机构,所述扩张机构用于扩大位于所述第二料槽内的所述管材的内径。The transfer roller assembling machine according to claim 1, wherein the assembling mechanism further comprises an expanding mechanism, and the expanding mechanism is used to expand the inner diameter of the pipe located in the second trough. 根据权利要求2所述的转写辊组装一体机,其特征在于,所述扩张机构是吹气机构,所述吹气机构用于向位于第二料槽内的所述管材的内孔中吹送气体,以扩大所述管材的内径。The transfer roller assembly machine according to claim 2, wherein the expansion mechanism is an air blowing mechanism, and the air blowing mechanism is used to blow air into the inner hole of the pipe located in the second trough. gas to expand the inner diameter of the tubing. 根据权利要求3所述的转写辊组装一体机,其特征在于,还包括排气机构,所述排气机构位于所述组装机构的下游和所述切割机构的上游,所述排气机构用于接收所述转写辊胚件,并且排出所述管材与所述芯轴之间的气体。The transfer roller assembly machine according to claim 3, further comprising an exhaust mechanism, the exhaust mechanism is located downstream of the assembly mechanism and upstream of the cutting mechanism, and the exhaust mechanism is used for receiving the transfer roll blank, and discharging the gas between the pipe and the mandrel. 根据权利要求4所述的转写辊组装一体机,其特征在于,所述排气机构包括第三料槽、按压轮和第一驱动装置,所述第三料槽用于接收并支撑所述转写辊胚件,所述第一驱动装置用于驱动所述按压轮,以使所述按压轮能够按压在所述转写辊胚件上并沿着所述转写辊胚件的轴向移动。The transfer roller assembly machine according to claim 4, wherein the exhaust mechanism includes a third material trough, a pressing wheel and a first driving device, and the third material trough is used to receive and support the The transfer roller blank, the first driving device is used to drive the pressing wheel so that the pressing wheel can press on the transfer roller blank and move along the axial direction of the transfer roller blank move. 根据权利要求5所述的转写辊组装一体机,其特征在于,所述第一驱动装置包括第一伸缩缸。The transfer roller assembly machine according to claim 5, characterized in that, the first driving device comprises a first telescopic cylinder. 根据权利要求1所述的转写辊组装一体机,其特征在于,所述芯轴上料机构包括:芯轴料仓,用于储存所述芯轴;第一上料装置,与所述芯轴料仓相关联,用于将所述芯轴料仓中的所述芯轴输送至所述第一料槽。The transfer roller assembly machine according to claim 1, characterized in that, the mandrel feeding mechanism comprises: a mandrel bin for storing the mandrel; a first feeding device connected with the mandrel A spindle silo is associated for conveying the mandrels in the mandrel silo to the first chute. 根据权利要求7所述的转写辊组装一体机,其特征在于,所述芯轴料仓包括倾斜设置的芯轴支撑面。The transfer roller assembly machine according to claim 7, characterized in that, the mandrel magazine includes a mandrel support surface arranged obliquely. 根据权利要求1所述的转写辊组装一体机,其特征在于,所述管材上料机构包括:管材料仓,用于存储所述管材;第二上料装置,与所述管材料仓相关联,用于将所述管材料仓中的管材输送至所述第二料槽。The integrated transfer roller assembly machine according to claim 1, wherein the pipe material feeding mechanism comprises: a pipe material warehouse for storing the pipe material; a second feeding device related to the pipe material warehouse The coupling is used for transporting the pipes in the pipe material warehouse to the second trough. 根据权利要求9所述的转写辊组装一体机,其特征在于,所述管材料仓包括倾斜设置的管材支撑面。The transfer roller assembly machine according to claim 9, characterized in that, the tube material warehouse includes a tube material support surface arranged obliquely. 根据权利要求1所述的转写辊组装一体机,其特征在于,所述组装机构还包括:第二驱动机构,用于驱动所述芯轴做轴向移动以使所述芯轴被套设在所述管材中;和定位治具,用于在所述芯轴做轴向移动时限制所述管材的轴向移动。The transfer roller assembly machine according to claim 1, wherein the assembling mechanism further comprises: a second driving mechanism for driving the mandrel to move axially so that the mandrel is sleeved on In the pipe material; and a positioning fixture, used to limit the axial movement of the pipe material when the mandrel moves axially. 根据权利要求11所述的转写辊组装一体机,其特征在于,所述第二驱动机构包括第二伸缩缸。The transfer roller assembly machine according to claim 11, wherein the second driving mechanism includes a second telescopic cylinder. 根据权利要求1所述的转写辊组装一体机,其特征在于,所述切割机构包括:The transfer roller assembly machine according to claim 1, wherein the cutting mechanism comprises: 至少两个顶尖装置,用于回转支撑所述转写辊胚件,以使所述转写辊胚件能够绕自身的中轴线转动;At least two top devices are used to rotatably support the transfer roller blank, so that the transfer roller blank can rotate around its own central axis; 至少一个切割刀具,所述切割刀具的进给方向垂直于所述转写辊胚件的所述中轴线。At least one cutting knife, the feeding direction of the cutting knife is perpendicular to the central axis of the transfer roller blank. 根据权利要求13所述的转写辊组装一体机,其特征在于,所述切割刀具在沿着平行于所述转写辊胚件的所述中轴线的方向上的位置能够调整。The transfer roller assembling machine according to claim 13, characterized in that the position of the cutting tool along the direction parallel to the central axis of the transfer roller blank can be adjusted. 根据权利要求13或14所述的转写辊组装一体机,其特征在于,所述切割机构包括两个切割刀具,所述两个切割刀具在平行于所述转写辊胚件的所述中轴线方向上间隔预定距离。The transfer roller assembling machine according to claim 13 or 14, characterized in that, the cutting mechanism includes two cutting knives, and the two cutting knives are arranged in the center parallel to the transfer roller blank. A predetermined distance apart in the axial direction. 根据权利要求1所述的转写辊组装一体机,其特征在于,所述拔管机构包括:The transfer roller assembly machine according to claim 1, wherein the extubation mechanism comprises: 至少一个夹持装置,用于夹持待被移除的所述子管材,并且使得所述待被移除的所述子管材沿着所述转写辊胚件的所述中轴线的方向移动;at least one clamping device for clamping the sub-tube to be removed, and making the sub-tube to be removed move along the direction of the central axis of the transfer roll blank ; 固定装置,用于在所述夹持装置夹持并移动所述待被移除的所述子管材时固定所述转写辊胚件。A fixing device for fixing the transfer roller blank when the clamping device clamps and moves the sub-pipe to be removed. 根据权利要求16所述的转写辊组装一体机,其特征在于,所述拔管机构包括两个夹持装置,所述两个夹持装置允许从所述转写辊胚件的两端同时移除不同的子管材。The transfer roller assembling machine according to claim 16, characterized in that, the tube removal mechanism includes two clamping devices, and the two clamping devices allow simultaneous transfer from both ends of the transfer roller blank. Remove different subpipes. 根据权利要求1所述的转写辊组装一体机,其特征在于,所述下料机构包括下料仓,所述下料仓包括倾斜设置的转写辊支撑面。The integrated machine for assembling transfer rollers according to claim 1, wherein the unloading mechanism includes an unloading bin, and the unloading bin includes a support surface for the transfer roller arranged obliquely. 根据权利要求4所述的转写辊组装一体机,其特征在于,还包括:The transfer roller assembly machine according to claim 4, further comprising: 第一传送装置,用于将所述转写辊胚件从所述组装机构输送至所述排气机构;和/或,a first conveying device for conveying the transfer roller blank from the assembly mechanism to the exhaust mechanism; and/or, 第二传送装置,用于将所述转写辊胚件从所述排气机构输送至所述切割机构;和/或,a second conveying device for conveying the transfer roll blank from the exhaust mechanism to the cutting mechanism; and/or, 第三传送装置,用于将所述转写辊胚件从所述切割机构输送至所述拔管机构;和/或,A third transfer device, configured to transfer the transfer roll blank from the cutting mechanism to the extubation mechanism; and/or, 第四传送装置,用于将所述转写辊从所述拔管机构输送至所述下料机构。The fourth conveying device is used for conveying the transfer roller from the tube pulling mechanism to the unloading mechanism. 根据权利要求3所述的转写辊组装一体机,其特征在于,还包括:第一感应器,分别与所述组装机构和所述吹气机构电连接,用于在所述组装机构驱动所述芯轴和/或所述管材在轴向上移动时,向所述吹气机构发出吹气信号。The transfer roller assembly machine according to claim 3, further comprising: a first sensor, electrically connected to the assembly mechanism and the air blowing mechanism, for driving the assembly mechanism to When the mandrel and/or the pipe move in the axial direction, an air blowing signal is sent to the air blowing mechanism. 根据权利要求4所述的转写辊组装一体机,其特征在于,还包括:第二感应器,与所述排气机构电连接,用于在所述转写辊胚件到达所述排气机构的预设位置时向所述排气机构发出排气信号。The transfer roller assembly machine according to claim 4, further comprising: a second sensor, electrically connected to the exhaust mechanism, for when the transfer roller blank reaches the exhaust When the mechanism is at a preset position, an exhaust signal is sent to the exhaust mechanism. 根据权利要求1所述的转写辊组装一体机,其特征在于,还包括:The transfer roller assembly machine according to claim 1, further comprising: 第三感应器,与所述切割机构电连接,用于在所述转写辊胚件到达所述切割机构的预设位置时向所述切割机构发出切割信号;和/或,The third sensor is electrically connected to the cutting mechanism, and is used to send a cutting signal to the cutting mechanism when the transfer roller blank reaches a preset position of the cutting mechanism; and/or, 第四感应器,与所述拔管机构电连接,用于在所述转写辊胚件到达所述拔管机构的预设位置时向所述拔管机构发出拔管信号。The fourth sensor is electrically connected to the extubation mechanism, and is used to send an extubation signal to the extubation mechanism when the transfer roller blank reaches a preset position of the extubation mechanism.
PCT/CN2021/112650 2021-08-16 2021-08-16 Integrated transfer roller assembling machine WO2023019377A1 (en)

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