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CN209546229U - A wire threading device for capacitive pins - Google Patents

A wire threading device for capacitive pins Download PDF

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Publication number
CN209546229U
CN209546229U CN201821035638.9U CN201821035638U CN209546229U CN 209546229 U CN209546229 U CN 209546229U CN 201821035638 U CN201821035638 U CN 201821035638U CN 209546229 U CN209546229 U CN 209546229U
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capacitor
wire
casing
cylinder
sleeve
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Chinese (zh)
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刘先明
刘睿
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Shenzhen Polytechnic
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Shenzhen Polytechnic
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Abstract

本实用新型涉及一种电容引脚穿丝设备,包括放丝装置、电容输送装置、穿丝器,穿丝器位于放丝装置与电容输送装置之间,套管由放丝装置传送至穿丝器,电容输送装置夹持并传送电容,电容引脚传送至穿丝器中与套管定位对接;穿丝器将套管套设于电容引脚并剪切套管形成电容引脚的脚套管。本实用新型的电容引脚穿丝设备,可实现精确电容脚套管自动化作业。

The utility model relates to a wire threading device for capacitor pins, which comprises a wire feeding device, a capacitor conveying device, and a wire threader. The capacitor delivery device clamps and transmits the capacitor, and the capacitor pin is sent to the wire threader to be positioned and docked with the sleeve; the wire threader sets the sleeve on the capacitor pin and cuts the sleeve to form a foot cover for the capacitor pin Tube. The wire threading equipment for capacitor pins of the utility model can realize the automatic operation of precise capacitor pin bushings.

Description

一种电容引脚穿丝设备A wire threading device for capacitive pins

技术领域technical field

本实用新型涉及电子领域的加工设备,尤其是指一种电容引脚穿丝设备。The utility model relates to processing equipment in the electronic field, in particular to a wire threading equipment for capacitor pins.

背景技术Background technique

电路板是电器控制的核心部件,广泛地应用在诸如电子设备、电脑、电视、自动化半自动化设备等。对工业生产、民用电器都具有重要意义,集成电路的生产及生产工具对工、农业生产,工业自动化都占有重要的地位,尤其智能制造的迅速发展,集成电路的加工生产量更加突出。电路板上使用大量的电容,电容是重要的电子元件器。当前电容的组装成型主要采用人工方式,或者复杂的机器组装,但精确度较差。The circuit board is the core component of electrical control and is widely used in electronic equipment, computers, televisions, automation and semi-automation equipment, etc. It is of great significance to industrial production and civilian electrical appliances. The production and production tools of integrated circuits play an important role in industrial and agricultural production and industrial automation. Especially with the rapid development of intelligent manufacturing, the processing and production of integrated circuits are more prominent. A large number of capacitors are used on circuit boards, and capacitors are important electronic components. At present, the assembly and molding of capacitors is mainly done manually, or complex machine assembly, but the accuracy is poor.

实用新型内容Utility model content

本实用新型所要解决的技术问题是:提供一种电容引脚穿丝设备,解决现有技术电容引脚套管精度及效率较低的问题。The technical problem to be solved by the utility model is: to provide a capacitive pin threading device to solve the problem of low precision and efficiency of the capacitive pin bushing in the prior art.

为解决上述技术问题,本实用新型采用如下技术方案:In order to solve the above technical problems, the utility model adopts the following technical solutions:

一种电容引脚穿丝设备,包括放丝装置、电容输送装置、穿丝器,穿丝器位于放丝装置与电容输送装置之间,套管由放丝装置传送至穿丝器,电容输送装置夹持并传送电容,电容引脚传送至穿丝器中与套管定位对接;穿丝器将套管套设于电容引脚并剪切套管形成电容引脚的脚套管。A wire threading device for capacitor pins, including a wire feeding device, a capacitor conveying device, and a wire threader. The wire threader is located between the wire feeding device and the capacitor conveying device. The device clamps and transmits the capacitor, and the capacitor pin is sent to the wire threader to be positioned and docked with the sleeve; the wire threader sleeves the sleeve on the capacitor pin and cuts the sleeve to form the foot sleeve of the capacitor pin.

放丝装置采用电机齿轮组驱动的方式将套设在电容引脚外部的套管物料从后台输送至套管工位;放丝装置包括轴承组合件、放丝轮、放丝驱动轴和电机;放丝驱动轴转动配合地安装于放丝轮的轴心,其末端安装于轴承组合件中由电机驱动;所述放丝装置采用双轮放丝驱动方式一次送两节套管;放丝轮将待套管的套管绕设于该放丝轮上;两根套管从放丝轮送出。The wire feeding device is driven by a motor gear set to transport the bushing material set outside the capacitor pin from the background to the casing station; the wire feeding device includes a bearing assembly, a wire feeding wheel, a wire feeding drive shaft and a motor; The wire feeding drive shaft is installed on the shaft center of the wire feeding wheel in a rotationally coordinated manner, and its end is installed in the bearing assembly and driven by a motor; the wire feeding device adopts a double-wheel wire feeding driving method to feed two casings at a time; the wire feeding wheel The casing to be casing is wound on the wire-releasing wheel; two casings are sent out from the wire-releasing wheel.

电容输送装置包括底座,安装于底座上的电机驱动带传动结构及夹持引脚的治具结构,治具结构由传送带传送;带传动结构包括带轮传动主轴、带轮传动副轴以及连接两轴的传送带;主轴由电机驱动。The capacitive conveying device includes a base, a motor-driven belt drive structure mounted on the base and a jig structure for clamping pins. The jig structure is conveyed by the conveyor belt; Conveyor belt for the axes; the spindle is driven by an electric motor.

带传动由侧护板支撑于底座上并由带传动固定块固定;带传动结构还包括带轮传输调节装置,带轮传输调节装置位于与带轮传动主轴相对的一侧且与副轴配合;带轮传输调节装置包括:带张紧装置及张紧固定螺钉,通过与副轴配合从而对传送带进行张紧调节。The belt drive is supported on the base by the side guard plate and fixed by the belt drive fixing block; the belt drive structure also includes a pulley transmission adjustment device, which is located on the side opposite to the pulley drive main shaft and cooperates with the auxiliary shaft; The pulley transmission adjusting device includes: a belt tensioning device and a tensioning fixing screw, which can adjust the tension of the conveyor belt by cooperating with the auxiliary shaft.

治具结构包括治具固定块以及安装于固定块上的夹持治具;治具固定块同时用作传输电容的导轨,安装于传送带顶部作为承载面,由传送带带动而水平运动;治具固定块安装于传送带上由传送带同步带动;夹持治具上设置夹槽,夹槽固定电容引脚,并由夹持治具左右两侧的调节块进行位置校正。The jig structure includes a jig fixing block and a clamping jig installed on the fixing block; the jig fixing block is also used as a guide rail for transmitting capacitance, and is installed on the top of the conveyor belt as a bearing surface, driven by the conveyor belt to move horizontally; the jig fixing The blocks are installed on the conveyor belt and driven synchronously by the conveyor belt; clamping grooves are set on the clamping jig, and the clamping grooves fix the capacitor pins, and the position is corrected by the adjustment blocks on the left and right sides of the clamping jig.

该电容输送装置还包括光电传感器;光电传感器设置于正对穿丝器的穿丝位置处用于感应电容引脚是否传送到穿丝器。The capacitive delivery device also includes a photoelectric sensor; the photoelectric sensor is arranged at the threading position facing the threader for sensing whether the capacitive pin is delivered to the threader.

穿丝器包括电容抓起及定位机构和送丝器;电容抓起及定位机构包括电容抓起气缸以及一对电容抓起手爪;电容抓起手爪位于抓起气缸顶端,电容抓起手爪由电容抓起气缸驱动可竖直地上下运动从而升起或下落;所述一对抓起手爪由手爪气缸驱动在水平方向作合拢或张开运动;所述一对抓起手爪合拢时形成夹槽夹持固定电容引脚。The wire threader includes a capacitor grabbing and positioning mechanism and a wire feeder; the capacitor grabbing and positioning mechanism includes a capacitor grabbing cylinder and a pair of capacitor grabbing claws; the capacitor grabbing claw is located at the top of the grabbing cylinder, and the capacitor grabbing hand The claws are driven by the capacitor grabbing cylinder and can move up and down vertically so as to rise or fall; the pair of grabbing claws are driven by the claw cylinder to move together or open in the horizontal direction; the pair of grabbing claws When closed, a clamp groove is formed to clamp the fixed capacitor pin.

送丝器包括导丝组件、套管组件以及位于导丝组件与套管组件之间的脚套管裁剪组件;导丝组件包括导向轮组和/或由电机驱动的齿轮组,上下一对双杆气缸驱动的导向块;沿套管传送的方向,每根套管由一对或多对相对转动的导向轮组和/或齿轮组位于套管两侧向前传送套管且导向对位;套管向前传送至所述的一对导向块;所述的一对导向块上分别开设两个半圆孔,上下一对双杆气缸驱动导向块相对运动合拢形成与套管匹配的圆孔;导向轮和/或齿轮组将套管传送穿过导向块的圆孔中并向前伸出。The wire feeder includes a guide wire assembly, a sleeve assembly, and a foot casing cutting assembly located between the guide wire assembly and the sleeve assembly; the guide wire assembly includes a guide wheel set and/or a gear set driven by a motor, a pair of upper and lower Guide blocks driven by rod cylinders; along the direction of casing transmission, each casing is conveyed forward and aligned by one or more pairs of relatively rotating guide wheel sets and/or gear sets located on both sides of the casing; The bushing is forwarded to the pair of guide blocks; two semicircular holes are respectively set on the pair of guide blocks, and the upper and lower pairs of double-rod cylinders drive the guide blocks to move relative to each other to form a round hole matching the bushing; A guide wheel and/or gear set conveys the sleeve through the circular hole in the guide block and protrudes forward.

套管组件包括一个滑台气缸、由滑台气缸驱动的滑块、安装于滑块上的手爪气缸、手爪气缸上安装的一对手爪;滑台气缸安装于滑台底座上,滑块安装于滑台底座的内侧且沿内侧前后往复移动以带动手爪气缸前后往复移动,手爪气缸的手爪上设置有与套管适配的圆弧,圆弧与套管之间形成摩擦而夹紧套管末端,由滑台向前推进而带动手爪向电容的引脚套管;由手爪气缸驱动所述一对手爪合拢而夹紧套管末端。The bushing assembly includes a slide cylinder, a slider driven by the slide cylinder, a claw cylinder mounted on the slide, and a pair of claws installed on the claw cylinder; the slide cylinder is installed on the base of the slide, and the slide It is installed on the inner side of the base of the slide table and moves back and forth along the inner side to drive the gripper cylinder to move back and forth. The gripper of the gripper cylinder is provided with an arc that fits the bushing, and friction is formed between the arc and the bushing. The end of the clamping sleeve is pushed forward by the sliding table to drive the claws to the pin sleeve of the capacitor; the pair of claws are driven by the claw cylinder to close and clamp the end of the sleeve.

脚套管裁剪组件包括剪切气缸,剪切气缸连接导向机构,导向机构包括两个导向块,两个导向块上联接一对刀片;剪切气缸带动所述的一对刀片张开或合拢剪切;沿套管前进的方向,刀片位于手爪后方,手爪抓起套管末端并套入正对的电容引脚上达到预定的脚套管长度后由位于手爪后方的刀片剪断套管从而形成电容脚套管。The foot casing cutting assembly includes a shearing cylinder, which is connected to a guide mechanism. The guide mechanism includes two guide blocks, and a pair of blades are connected to the two guide blocks; the shear cylinder drives the pair of blades to open or close the shears. Cutting; along the forward direction of the casing, the blade is located behind the claw, the claw grabs the end of the casing and inserts it into the facing capacitor pin to reach the predetermined length of the foot casing, and the blade behind the claw cuts off the casing Thereby forming a capacitive foot casing.

本实用新型的有益效果是:The beneficial effects of the utility model are:

本实用新型的电容引脚穿丝设备,可实现精确电容脚套管作业。由双轮放丝驱动,一次可实现两节套管,将夹持治具调整与放丝机构控制统一,从而有效的实现对控制对象的实时控制。放丝长度能实现定值,长度精确一致,放丝与电容脚套管转换灵巧,对接无误差,实现电容脚套管高精度操作。The wire threading equipment for capacitor pins of the utility model can realize precise capacitor pin casing operation. Driven by double-wheel unwinding, two casings can be realized at one time, and the adjustment of the clamping fixture and the control of the unwinding mechanism are unified, so as to effectively realize the real-time control of the controlled object. The length of the wire feeding can be fixed, the length is accurate and consistent, the wire feeding and the capacitor foot casing can be switched flexibly, the connection is error-free, and the high-precision operation of the capacitor foot casing is realized.

下面结合附图对本实用新型作进一步的详细描述。Below in conjunction with accompanying drawing, the utility model is described in further detail.

附图说明Description of drawings

图1是本实用新型实施例的电容引脚穿丝设备的立体图。Fig. 1 is a perspective view of a capacitive pin threading device according to an embodiment of the present invention.

图2是本实用新型实施例的电容引脚穿丝设备的主视图。Fig. 2 is a front view of the capacitive pin threading device according to the embodiment of the present invention.

图3是本实用新型实施例的电容引脚穿丝设备部分结构的立体图。Fig. 3 is a perspective view of the partial structure of the capacitive pin threading device according to the embodiment of the present invention.

图4是本实用新型实施例的穿丝器立体图。Fig. 4 is a perspective view of the wire threader of the embodiment of the present invention.

具体实施方式Detailed ways

需要说明的是,在不冲突的情况下,本申请中的各实施例及实施例中的特征可以相互结合,下面结合附图和具体实施例对本实用新型作进一步详细说明。It should be noted that, in the case of no conflict, the various embodiments in the present application and the features in the embodiments can be combined with each other. The utility model will be further described in detail in conjunction with the drawings and specific embodiments below.

电容自动套管工序是电容成型流程中的一道工位,是由电容引脚穿丝设备600实现,请参照图1-4。电容引脚穿丝设备600包括放丝装置500、电容输送装置700、穿丝器100。穿丝器100位于放丝装置500与电容输送装置700之间,将放丝装置500传送的套管114套设于电容输送装置700输送的电容引脚,并剪切套管形成电容引脚的脚套管。The capacitor automatic casing process is a station in the capacitor forming process, which is realized by the capacitor pin threading equipment 600, please refer to Figure 1-4. The capacitive pin wire threading device 600 includes a wire unwinding device 500 , a capacitive delivery device 700 , and a wire threader 100 . The wire threader 100 is located between the wire releasing device 500 and the capacitance conveying device 700, the casing 114 conveyed by the wire discharging device 500 is sleeved on the capacitor pin conveyed by the capacitor conveying device 700, and the sleeve is cut to form the capacitive pin. Foot casing.

放丝装置500是将待套管于电容引脚外部的套管114(即所送“丝”)连续地输送至电容引脚穿丝设备600的穿丝器100以对电容引脚进行套管操作。电容输送装置700是将电容输送至穿丝器100,对电容引脚110进行夹持并定位,以利于套管操作。The wire feeding device 500 is to continuously transport the casing 114 to be casing outside the capacitor pin (that is, the sent "wire") to the wire threader 100 of the capacitor pin wire threading device 600 to casing the capacitor pin operate. The capacitance delivery device 700 is used to deliver the capacitance to the wire threader 100, and clamp and position the capacitance pin 110, so as to facilitate casing operation.

其中,放丝装置500采用电机齿轮组驱动的方式,包括轴承组合件51、双轮放丝轮52、放丝驱动轴53,电机54。放丝过程中有校直与驱动功能,用于将套设在电容引脚外部的套管物料(即软管)从后台输送至套管工位。由电机54驱动的放丝驱动轴53转动配合地安装于放丝轮52的轴心,其末端安装于轴承组合件51中由电机驱动。放丝装置500将用作引脚套管的套管114传送入穿丝器100。放丝装置500采用双轮放丝驱动方式,一次可送两节软管(套管)114。放丝轮52将待套管的套管114绕设于该放丝轮上。两根套管114从放丝轮52送出。Wherein, the wire feeding device 500 is driven by a motor gear set, and includes a bearing assembly 51 , a double wire feeding wheel 52 , a wire feeding driving shaft 53 and a motor 54 . There are straightening and driving functions during the wire unwinding process, which are used to transport the casing material (i.e. the hose) set outside the capacitor pins from the background to the casing station. The wire-feeding driving shaft 53 driven by the motor 54 is mounted on the shaft center of the wire-feeding wheel 52 in a rotationally fit manner, and its end is installed in the bearing assembly 51 to be driven by the motor. The wire delivery device 500 delivers the sleeve 114 serving as a pin sleeve into the wire threader 100 . The wire feeding device 500 adopts a double-wheel wire feeding driving method, and can send two hoses (sleeves) 114 at a time. The wire-releasing wheel 52 winds the casing 114 to be sleeved on the wire-releasing wheel. Two sleeve pipes 114 are sent out from the wire pay-off wheel 52 .

电容输送装置700将电容由导轨连续传输至套管工位,并实现引脚与套管的对应定位。电容输送装置700包括底座70,安装于底座70上的电机驱动带传动结构及夹持引脚的治具结构,治具结构由传送带传送。带传动结构包括带轮传动主轴74、带轮传动副轴76以及连接二轴的传送带77。主轴74由电机驱动。带传动由侧护板701支撑于底座70上并由带传动固定块79固定。带传动结构还包括带轮传输调节装置75,位于与带轮传动主轴74相对的一侧且与副轴76配合。带轮传输调节装置75包括:带张紧装置751及张紧固定螺钉752,通过与副轴76配合从而对传送带进行张紧调节。The capacitance delivery device 700 continuously transmits the capacitance from the guide rail to the bushing station, and realizes the corresponding positioning of the pins and the bushing. The capacitive delivery device 700 includes a base 70 , a motor-driven belt drive structure installed on the base 70 and a jig structure for clamping pins, and the jig structure is conveyed by a conveyor belt. The belt drive structure includes a pulley drive main shaft 74, a pulley drive countershaft 76 and a conveyor belt 77 connecting the two shafts. The spindle 74 is driven by a motor. The belt drive is supported on the base 70 by the side guard plate 701 and fixed by the belt drive fixing block 79 . The belt drive structure also includes a pulley transmission adjustment device 75 located on the side opposite to the pulley drive main shaft 74 and cooperating with the secondary shaft 76 . The pulley transmission adjusting device 75 includes: a belt tensioning device 751 and a tension fixing screw 752 , which can adjust the tension of the conveyor belt by cooperating with the auxiliary shaft 76 .

需要说明的是,为方便理解,图1-2中显示电容输送装置700的电机驱动带传动结构的主轴74、副轴76及调节装置75安装于放丝装置500及穿丝器100的同一工作站,具体实施时,电机驱动带传动结构的主轴74、副轴76及调节装置75分别安装于传送带77的两端,作为一种实施方式,也可以是由人工将电容安装于夹持治具中,由传送带77传送到套管位置进行自动套管后继续输出,由人工收集完成套管的电容。因此,图1-2传送带77的两端处电容进料和出料由人工完成,而电容输送装置700进入自动套管位置并进行自动套管。作为另一种实施方式,传送带77可以根据实际需要设置更长长度,用于同一工位以及多个工位之间传送电容,自动套管工位的电容可以是由上一工位自动传输至该工位进行套管,经套管形成电容引脚的脚套管之后,电容继续由传送带77传送至下一工序,此时,图1-2中传送带77的两端未显示电容的入料以及出料,可以理解,电容由振动盘下料或者其它前处理工位传送入本工位,完成套管后进一步传输至后处理工位,最后成型完成后收集成品电容。It should be noted that, for the convenience of understanding, the main shaft 74, the auxiliary shaft 76 and the adjustment device 75 of the motor-driven belt transmission structure of the capacitive conveying device 700 shown in Figs. , during specific implementation, the main shaft 74, the auxiliary shaft 76 and the adjustment device 75 of the motor-driven belt transmission structure are installed on the two ends of the conveyor belt 77 respectively. As an embodiment, the capacitor can also be manually installed in the clamping jig , transported by the conveyor belt 77 to the casing position for automatic casing and then continue to output, and the capacitance of the casing is collected manually. Therefore, the capacitive feeding and discharging at the two ends of the conveyor belt 77 in Fig. 1-2 are manually completed, while the capacitive conveying device 700 enters the automatic casing position and performs automatic casing. As another embodiment, the conveyor belt 77 can be set to a longer length according to actual needs, and is used to transfer capacitance between the same station and multiple stations, and the capacitance of the automatic casing station can be automatically transferred from the previous station to This station carries out casing, and after the foot casing of the capacitor pin is formed through the casing, the capacitor continues to be transferred to the next process by the conveyor belt 77. At this time, the two ends of the conveyor belt 77 in Fig. 1-2 do not show the feeding of the capacitor As for the output, it can be understood that the capacitor is transferred into this station by the vibrating plate blanking or other pre-processing stations, and is further transferred to the post-processing station after the casing is completed, and the finished capacitor is collected after the final molding is completed.

治具结构包括治具固定块73以及安装于固定块73上的夹持治具71。治具固定块73同时用作传输电容的导轨,安装于传送带77顶部作为承载面,由传送带77带动而水平运动。治具固定块73安装于传送带77上由传送带同步带动。夹持治具71上设置夹槽710,夹槽710用于固定电容引脚110,一个电容10的两引脚110分别固定于一对相邻的固定块73中,并由夹持治具71左右两侧的调节块进行位置校正。电容的引脚110由夹持治具71固定于治具固定块73上,从而将电容10固定。The jig structure includes a jig fixing block 73 and a clamping jig 71 installed on the fixing block 73 . The jig fixing block 73 is also used as a guide rail for transmitting capacitance, and is installed on the top of the conveyor belt 77 as a bearing surface, and is driven by the conveyor belt 77 to move horizontally. The jig fixing block 73 is installed on the conveyor belt 77 and is synchronously driven by the conveyor belt. Clamping fixture 71 is provided with clamping groove 710, and clamping groove 710 is used for fixing capacitor pin 110, and two pins 110 of a capacitor 10 are respectively fixed in a pair of adjacent fixing blocks 73, and by clamping fixture 71 The adjustment blocks on the left and right sides are used for position correction. The pins 110 of the capacitor are fixed on the fixture fixing block 73 by the clamping jig 71 , thereby fixing the capacitor 10 .

该电容输送装置700的电机72驱动带轮传动主轴74,带动传送带上的夹持治具71及待套管的电容10移动,使电容引脚110与套管机构送出的套管114达到统一,实现套管作业。The motor 72 of the capacitor delivery device 700 drives the pulley drive main shaft 74, drives the clamping fixture 71 on the conveyor belt and the capacitor 10 to be sleeved to move, so that the capacitor pin 110 and the sleeve 114 sent out by the sleeve mechanism are unified, Realize casing work.

所述夹持的引脚110与放丝装置500相对位置通过机械限位与智能控制达到误差为零,实现精确电容脚套管作业。The relative position of the clamped pin 110 and the wire feeding device 500 achieves zero error through mechanical limit and intelligent control, and realizes precise capacitive foot casing operation.

该电容输送装置700还包括光电传感器8、治具右调节块77、治具左调节块78、固定螺钉9、带传动上护板710及带传动限位开关711。光电传感器8设置于正对穿丝器100穿丝位置处、位于套管正前方、用于感应电容引脚是否传送到穿丝器100。治具右调节块77、治具左调节块78用于调整引脚110的位置,使引脚110保持水平面内的垂直方向,以与套管对接;螺钉9用于固定。The capacitive delivery device 700 also includes a photoelectric sensor 8 , a right jig adjustment block 77 , a left jig adjustment block 78 , a fixing screw 9 , a belt transmission upper guard plate 710 and a belt transmission limit switch 711 . The photoelectric sensor 8 is arranged at the wire threading position facing the wire threader 100 and directly in front of the casing, and is used for sensing whether the capacitive pin is transmitted to the wire threader 100 . The jig right adjustment block 77 and the jig left adjustment block 78 are used to adjust the position of the pin 110, so that the pin 110 maintains a vertical direction in the horizontal plane to dock with the casing; the screw 9 is used for fixing.

电容输送装置700,是在带传动机构的驱动下,带动带传动机构的顶部布置的夹持治具71,而夹持治具71中放置待生产的电容线引脚110并将其固定在治具71的规定位置上,由刹车电机72驱动运行,在光电传感器8的作用下,使治具71中的电容引脚110与放丝装置500中的套管114达到统一,由穿丝器100实现套管等作业。Capacitor conveying device 700 is driven by the belt transmission mechanism to drive the clamping fixture 71 arranged on the top of the belt transmission mechanism, and the capacitor wire pin 110 to be produced is placed in the clamping fixture 71 and fixed on the fixture. On the specified position of the jig 71, it is driven by the brake motor 72. Under the action of the photoelectric sensor 8, the capacitor pin 110 in the jig 71 and the casing 114 in the wire feeding device 500 are unified, and the wire threader 100 Realize casing and other operations.

再次参照图3-4,穿丝器100包括电容抓起及定位机构30和送丝器20。电容抓起及定位机构30包括电容抓起气缸31以及一对电容抓起手爪32。电容抓起气缸31安装于工作上,位于电容引脚下方。电容抓起手爪32位于抓起气缸31顶端,由电容抓起气缸31驱动可竖直地(即Z轴方向)上下运动从而升起或下落,同时一对抓起手爪32可由手爪气缸33驱动而在水平方向(X轴方向)作相互合拢或张开运动,该一对抓起手爪32合拢时中间形成(Y轴向)夹槽,刚好夹持固定由电容输送装置700输送至穿丝器100的电容引脚110。当光电传感器8感应到电容引脚110传输至穿丝位后,电容抓起气缸31向上移动同时手爪气缸33张开手爪32,电容抓起手爪32提升至电容引脚110处并由手爪气缸33驱动手爪32合拢而将电容引脚110夹持在中间夹槽内,端部伸出。Referring again to FIGS. 3-4 , the wire threader 100 includes a capacitive pick and position mechanism 30 and a wire feeder 20 . The capacitive grabbing and positioning mechanism 30 includes a capacitive grabbing cylinder 31 and a pair of capacitive grabbing claws 32 . Capacitor catches cylinder 31 and is installed on the work, is positioned at the capacitor pin below. Capacitor grabbing claws 32 are located at the top of grabbing cylinder 31, and driven by capacitor grabbing cylinder 31, they can move up and down vertically (that is, in the direction of the Z axis) to rise or fall. 33 is driven to close or open each other in the horizontal direction (X-axis direction). When the pair of grasping claws 32 are closed, a clamping groove (Y-axis) is formed in the middle, which is just clamped and fixed and transported by the capacitive delivery device 700 to Capacitor pin 110 of threader 100 . When the photoelectric sensor 8 senses that the capacitor pin 110 is transmitted to the threading position, the capacitor grabs the cylinder 31 and moves upwards while the claw cylinder 33 opens the claw 32, and the capacitor grabs the claw 32 and lifts it to the capacitor pin 110. The claw cylinder 33 drives the claws 32 to close and clamp the capacitor pin 110 in the middle clamping groove, and the end protrudes.

送丝器20包括导丝组件、套管组件以及位于导丝组件与套管组件之间的脚套管裁剪组件。其中导丝组件包括导向轮组21、由电机驱动的齿轮组22,上下一对双杆气缸14及其驱动的导向块(未图示),用于将放丝装置500送出的套管114引导入穿丝器100中。沿套管114传送的方向,每根软管由一对或多对相对转动的导向轮组21位于套管114两侧向前传送套管且导向对位。导向轮组21安装于固定板23上。图中所示,一根套管114的传动方向上设置有两对导向轮组21来传送套管114,齿轮组22设置于套管114传送方向的垂直方向上,且位于上下两侧,从而向前传送套管114至双杆气缸14上设置的一对上下导向块(未图示),其中导向块上开设两个半圆孔,当上下两气缸一起动作时就形成了两个与套管的软管外壁外径类似的圆孔从而起导向作用。由导向轮21及齿轮组22将套管114传送并穿过导向块的圆孔中并向前伸出。套管组件包括一个滑台气缸19、由滑台气缸19驱动的滑块18、安装于滑块18上的手爪气缸15、手爪气缸15上安装的一对手爪13。滑台气缸19安装于滑台底座17上。滑块18安装于滑台底座17的内侧,且沿内侧前后往复移动以带动手爪气缸15前后往复移动,手爪气缸15的手爪13上装有类似套管114的圆弧,圆弧与套管114之间形成一定的摩擦,由滑台向前推进时,带动手爪13向电容的引脚114套管。由双杆气缸14的导向块圆孔中输出的套管114继续向前传送至套管组件的手爪气缸15处,手爪气缸15驱动并拢一对手爪13而夹紧套管114末端。The wire feeder 20 includes a guide wire assembly, a sleeve assembly, and a foot sleeve cutting assembly located between the guide wire assembly and the sleeve assembly. The guide wire assembly includes a guide wheel set 21, a gear set 22 driven by a motor, a pair of upper and lower double-rod cylinders 14 and a guide block (not shown) driven by it, used to guide the casing 114 sent out by the wire feeding device 500 into the threader 100. Along the conveying direction of the casing 114 , each hose is conveyed forward and aligned in position by one or more pairs of relatively rotating guide wheel sets 21 located on both sides of the casing 114 . The guide wheel set 21 is installed on the fixed plate 23 . As shown in the figure, two pairs of guide wheel sets 21 are provided on the transmission direction of a sleeve pipe 114 to transmit the sleeve pipe 114, and the gear sets 22 are arranged on the vertical direction of the transmission direction of the sleeve pipe 114, and are located on the upper and lower sides, thereby Send the sleeve pipe 114 forward to a pair of upper and lower guide blocks (not shown) provided on the double-rod cylinder 14, wherein two semi-circular holes are provided on the guide block, when the upper and lower cylinders act together, two cylinders with the sleeve pipe are formed. A round hole with a similar outer diameter on the outer wall of the hose acts as a guide. The sleeve pipe 114 is transmitted by the guide wheel 21 and the gear set 22 and passes through the circular hole of the guide block and protrudes forward. The sleeve pipe assembly comprises a slide table cylinder 19, a slide block 18 driven by the slide table cylinder 19, a claw cylinder 15 installed on the slide block 18, a pair of claws 13 installed on the claw cylinder 15. The slide table cylinder 19 is installed on the slide table base 17 . The slide block 18 is installed on the inside of the slide base 17, and moves back and forth along the inside to drive the claw cylinder 15 to move back and forth. The claw 13 of the claw cylinder 15 is equipped with an arc similar to the sleeve pipe 114. A certain amount of friction is formed between the tubes 114, and when the slide table is pushed forward, the claws 13 are driven to the pin 114 casing of the capacitor. The sleeve pipe 114 output by the guide block circular hole of the double-rod cylinder 14 continues to be forwarded to the claw cylinder 15 place of the sleeve pipe assembly, and the claw cylinder 15 drives a pair of claws 13 together to clamp the sleeve pipe 114 end.

脚套管裁剪组件包括剪切气缸11,剪切气缸11连接导向机构(未图示),导向机构包括两个导向块,两个导向块联接一对刀片115,剪切气缸11驱动一对刀片115张开或合拢剪切。沿套管114前进的方向,刀片115位于手爪13后方,手爪13抓起套管114末端并套入正对的电容引脚114上,并达到预定的脚套管长度后,由位于手爪13后方的刀片115剪断套管114从而形成电容脚套管。具体的工作原理为:电容由夹持及输送装置700的夹具固定,运行到电容抓起气缸31的位置停止,由电容抓起气缸上的抓起手爪32抓起引脚并向上(Z轴方向)推进,高度与送丝器20送丝高度一致,由送丝器送丝(套管)。The foot casing cutting assembly includes a shear cylinder 11, which is connected to a guide mechanism (not shown), and the guide mechanism includes two guide blocks, which are connected to a pair of blades 115, and the shear cylinder 11 drives a pair of blades 115 Open or close cut. Along the advancing direction of the casing 114, the blade 115 is located behind the gripper 13. The gripper 13 grabs the end of the casing 114 and inserts it into the facing capacitor pin 114. A blade 115 behind the jaws 13 shears the sleeve 114 to form a capacitive pin sleeve. The specific working principle is: the capacitor is fixed by the fixture of the clamping and conveying device 700, and it runs to the position where the capacitor grabs the cylinder 31 to stop, and the capacitor grabs the claw 32 on the cylinder to grab the pin and move upward (Z axis direction), the height is consistent with the wire feeding height of the wire feeder 20, and the wire (sleeve) is fed by the wire feeder.

电容脚套管裁剪是在剪切气缸的驱动下带刀片,并在刀片导向机构的作用下进行定值的软管(套管)剪切。电容脚套管裁剪机构20是由气缸作为驱动力带动刀片及刀片的导向机构进行剪切套管,具有无毛刺,无倾斜的效果。Capacitive foot casing cutting is a fixed-value hose (sleeve) cutting that is driven by a shearing cylinder with a blade and under the action of the blade guide mechanism. The capacitive foot casing cutting mechanism 20 is driven by the cylinder as a driving force to drive the blade and the guide mechanism of the blade to cut the casing, which has the effect of no burrs and no inclination.

电容脚套管机构是由滑台带动手爪13夹持软管(套管)114,由滑台18向前运动,由气动手爪夹持软管穿入前端的产品中,与待作业产品电容10进行无缝对接,实现精密操作且有效的实现对控制对象的实时控制。且由双轮放丝驱动,一次可实现两节套管,将夹持治具调整与放丝机构控制时时检测与统一,从而有效的实现对控制对象的实时控制。所述放丝长度能实现定值,长度精确一致,放丝与电容脚套管转换灵巧,对接无误差,滑台的高度与前端待作业的产品可通过工人调节到零的误差,以实现电容脚套管高精度操作。The capacitive foot sleeve mechanism is driven by the slide table to drive the claw 13 to clamp the hose (sleeve) 114, and the slide table 18 moves forward. The seamless connection of the capacitor 10 realizes precise operation and effective real-time control of the control object. And it is driven by double-wheel unwinding, which can realize two-section casing at one time, and constantly detect and unify the adjustment of the clamping fixture and the control of the unwinding mechanism, so as to effectively realize real-time control of the control object. The length of the wire feeding can be fixed, the length is accurate and consistent, the wire feeding and the capacitor foot casing can be switched smartly, and there is no error in the docking. Foot casing for high precision operation.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的保护范围由所附权利要求及其等同范围限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacement and modification, the protection scope of the present utility model is defined by the appended claims and their equivalent scope.

Claims (10)

1.一种电容引脚穿丝设备,包括放丝装置、电容输送装置、穿丝器,其特征在于:穿丝器位于放丝装置与电容输送装置之间,套管由放丝装置传送至穿丝器,电容输送装置夹持并传送电容,电容引脚传送至穿丝器中与套管定位对接;穿丝器将套管套设于电容引脚并剪切套管形成电容引脚的脚套管。1. A wire threading device for capacitor pins, comprising a wire releasing device, a capacitor conveying device, and a wire threader, characterized in that: the wire threader is located between the wire releasing device and the capacitor conveying device, and the casing is conveyed to the The wire threader, the capacitor conveying device clamps and transmits the capacitor, and the capacitor pin is sent to the wire threader to be positioned and docked with the sleeve; the wire threader sets the sleeve on the capacitor pin and cuts the sleeve to form the capacitor pin Foot casing. 2.如权利要求1所述的电容引脚穿丝设备,其特征在于:放丝装置采用电机齿轮组驱动的方式将套设在电容引脚外部的套管物料从后台输送至套管工位;放丝装置包括轴承组合件、放丝轮、放丝驱动轴和电机;放丝驱动轴转动配合地安装于放丝轮的轴心,其末端安装于轴承组合件中由电机驱动;所述放丝装置采用双轮放丝驱动方式一次送两节套管;放丝轮将待套管的套管绕设于该放丝轮上;两根套管从放丝轮送出。2. The wire threading equipment for capacitor pins according to claim 1, characterized in that: the wire unwinding device is driven by a motor gear set to transport the casing material sleeved outside the capacitor pins from the background to the casing station The wire feeding device includes a bearing assembly, a wire feeding wheel, a wire feeding drive shaft and a motor; the wire feeding drive shaft is mounted on the axis of the wire feeding wheel in a rotationally fit manner, and its end is installed in the bearing assembly and driven by the motor; The wire feeding device adopts a double-wheel wire feeding driving method to feed two casings at a time; the wire feeding wheel winds the casing to be sleeved on the wire feeding wheel; two casings are sent out from the wire feeding wheel. 3.如权利要求1所述的电容引脚穿丝设备,其特征在于:电容输送装置包括底座,安装于底座上的电机驱动带传动结构及夹持引脚的治具结构,治具结构由传送带传送;带传动结构包括带轮传动主轴、带轮传动副轴以及连接两轴的传送带;主轴由电机驱动。3. The wire threading equipment for capacitor pins as claimed in claim 1, characterized in that: the capacitor delivery device comprises a base, a motor drive belt drive structure installed on the base and a jig structure for clamping the pins, the jig structure consists of Conveyor belt transmission; the belt drive structure includes a pulley drive main shaft, a pulley drive sub-shaft and a conveyor belt connecting the two shafts; the main shaft is driven by a motor. 4.如权利要求3所述的电容引脚穿丝设备,其特征在于:带传动由侧护板支撑于底座上并由带传动固定块固定;带传动结构还包括带轮传输调节装置,带轮传输调节装置位于与带轮传动主轴相对的一侧且与副轴配合;带轮传输调节装置包括:带张紧装置及张紧固定螺钉,通过与副轴配合从而对传送带进行张紧调节。4. The wire threading device for capacitor pins as claimed in claim 3, characterized in that: the belt drive is supported on the base by the side guard plate and fixed by the belt drive fixing block; the belt drive structure also includes a pulley transmission adjustment device, the belt drive The wheel transmission adjustment device is located on the side opposite to the pulley drive main shaft and cooperates with the auxiliary shaft; the pulley transmission adjustment device includes: a belt tensioning device and a tension fixing screw, and adjusts the tension of the conveyor belt by cooperating with the auxiliary shaft. 5.如权利要求3所述的电容引脚穿丝设备,其特征在于:治具结构包括治具固定块以及安装于固定块上的夹持治具;治具固定块同时用作传输电容的导轨,安装于传送带顶部作为承载面,由传送带带动而水平运动;治具固定块安装于传送带上由传送带同步带动;夹持治具上设置夹槽,夹槽固定电容引脚,并由夹持治具左右两侧的调节块进行位置校正。5. The wire threading device for capacitor pins as claimed in claim 3, characterized in that: the jig structure includes a jig fixing block and a clamping jig installed on the fixing block; The guide rail is installed on the top of the conveyor belt as a bearing surface and is driven by the conveyor belt to move horizontally; the fixture fixing block is installed on the conveyor belt and driven synchronously by the conveyor belt; the clamping fixture is provided with a clamping groove, which fixes the capacitor pin and is held by the clamping fixture. The adjustment blocks on the left and right sides of the jig perform position correction. 6.如权利要求3所述的电容引脚穿丝设备,其特征在于:该电容输送装置还包括光电传感器;光电传感器设置于正对穿丝器的穿丝位置处用于感应电容引脚是否传送到穿丝器。6. The wire threading device for capacitive pins as claimed in claim 3, characterized in that: the capacitive conveying device also includes a photoelectric sensor; Transfer to threader. 7.如权利要求1-6中任一项所述的电容引脚穿丝设备,其特征在于:穿丝器包括电容抓起及定位机构和送丝器;电容抓起及定位机构包括电容抓起气缸以及一对电容抓起手爪;电容抓起手爪位于抓起气缸顶端,电容抓起手爪由电容抓起气缸驱动可竖直地上下运动从而升起或下落;所述一对抓起手爪由手爪气缸驱动在水平方向作合拢或张开运动;所述一对抓起手爪合拢时形成夹槽夹持固定电容引脚。7. The capacitive wire threading device according to any one of claims 1-6, characterized in that: the threader includes a capacitive grabbing and positioning mechanism and a wire feeder; the capacitive grabbing and positioning mechanism includes a capacitive grabbing Cylinder and a pair of capacitor grabbing claws; the capacitor grabbing claws are located at the top of the grabbing cylinder, and the capacitor grabbing claws are driven by the capacitor grabbing cylinder to move up and down vertically so as to rise or fall; the pair of grabbing claws The lifting claw is driven by the claw cylinder to close or open in the horizontal direction; when the pair of lifting claws are closed, a clamping groove is formed to clamp the fixed capacitor pin. 8.如权利要求7所述的电容引脚穿丝设备,其特征在于:送丝器包括导丝组件、套管组件以及位于导丝组件与套管组件之间的脚套管裁剪组件;导丝组件包括导向轮组和/或由电机驱动的齿轮组,上下一对双杆气缸驱动的导向块;沿套管传送的方向,每根套管由一对或多对相对转动的导向轮组和/或齿轮组位于套管两侧向前传送套管且导向对位;套管向前传送至所述的一对导向块;所述的一对导向块上分别开设两个半圆孔,上下一对双杆气缸驱动导向块相对运动合拢形成与套管匹配的圆孔;导向轮和/或齿轮组将套管传送穿过导向块的圆孔中并向前伸出。8. The capacitive pin wire threading device as claimed in claim 7, wherein the wire feeder includes a guide wire assembly, a sleeve assembly and a foot sleeve cutting assembly between the guide wire assembly and the sleeve assembly; The wire assembly includes a guide wheel set and/or a gear set driven by a motor, a pair of upper and lower guide blocks driven by a double-rod cylinder; along the direction of casing transmission, each casing is composed of one or more pairs of relatively rotating guide wheel sets And/or the gear set is located on both sides of the casing to transmit the casing forward and guide the alignment; the casing is transmitted forward to the pair of guide blocks; two semicircular holes are respectively set on the pair of guide blocks, up and down A pair of double-rod cylinders drive the guide blocks to move relative to each other to form a round hole matching the sleeve; the guide wheels and/or gear sets transmit the sleeve through the round hole of the guide block and protrude forward. 9.如权利要求8所述的电容引脚穿丝设备,其特征在于:套管组件包括一个滑台气缸、由滑台气缸驱动的滑块、安装于滑块上的手爪气缸、手爪气缸上安装的一对手爪;滑台气缸安装于滑台底座上,滑块安装于滑台底座的内侧且沿内侧前后往复移动以带动手爪气缸前后往复移动,手爪气缸的手爪上设置有与套管适配的圆弧,圆弧与套管之间形成摩擦而夹紧套管末端,由滑台向前推进而带动手爪向电容的引脚套管;由手爪气缸驱动所述一对手爪合拢而夹紧套管末端。9. The capacitive pin wire threading device as claimed in claim 8, characterized in that: the bushing assembly comprises a slide table cylinder, a slide block driven by the slide table cylinder, a claw cylinder mounted on the slide block, and a claw A pair of claws installed on the cylinder; the slide cylinder is installed on the slide base, the slider is installed on the inside of the slide base and moves back and forth along the inside to drive the claw cylinder to move back and forth, and the claw of the claw cylinder is set There is a circular arc adapted to the casing, and friction is formed between the circular arc and the casing to clamp the end of the casing, and the sliding table is pushed forward to drive the gripper to the pin casing of the capacitor; driven by the claw cylinder The pair of paws are closed to clamp the end of the cannula. 10.如权利要求8所述的电容引脚穿丝设备,其特征在于:脚套管裁剪组件包括剪切气缸,剪切气缸连接导向机构,导向机构包括两个导向块,两个导向块上联接一对刀片;剪切气缸带动所述的一对刀片张开或合拢剪切;沿套管前进的方向,刀片位于手爪后方,手爪抓起套管末端并套入正对的电容引脚上达到预定的脚套管长度后由位于手爪后方的刀片剪断套管从而形成电容脚套管。10. The wire threading device for capacitor pins as claimed in claim 8, characterized in that: the foot sleeve cutting assembly includes a shearing cylinder connected to the guide mechanism, the guide mechanism includes two guide blocks, on the two guide blocks Connect a pair of blades; the cutting cylinder drives the pair of blades to open or close to cut; along the direction of casing advancement, the blade is located behind the claw, and the claw grabs the end of the casing and inserts it into the facing capacitor lead After the predetermined length of the foot sleeve is reached on the foot, the blade positioned at the rear of the claw cuts the sleeve to form a capacitive foot sleeve.
CN201821035638.9U 2018-07-02 2018-07-02 A wire threading device for capacitive pins Expired - Fee Related CN209546229U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111085633A (en) * 2020-01-06 2020-05-01 海宁市新宇光能科技有限公司 Automatic jacketing machine for hard guide wire of filament lamp
CN111215559A (en) * 2020-01-06 2020-06-02 海宁市新宇光能科技有限公司 Hard wire guide sleeve device for filament lamp
CN114025508A (en) * 2021-10-19 2022-02-08 上海威克鲍尔通信科技有限公司 Automatic protective tube penetrating device for capacitor

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111085633A (en) * 2020-01-06 2020-05-01 海宁市新宇光能科技有限公司 Automatic jacketing machine for hard guide wire of filament lamp
CN111215559A (en) * 2020-01-06 2020-06-02 海宁市新宇光能科技有限公司 Hard wire guide sleeve device for filament lamp
CN114025508A (en) * 2021-10-19 2022-02-08 上海威克鲍尔通信科技有限公司 Automatic protective tube penetrating device for capacitor
CN114025508B (en) * 2021-10-19 2024-09-13 上海威克鲍尔通信科技有限公司 Automatic protective tube penetrating device for capacitor

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