WO2022102756A1 - Resin composition - Google Patents
Resin composition Download PDFInfo
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- WO2022102756A1 WO2022102756A1 PCT/JP2021/041791 JP2021041791W WO2022102756A1 WO 2022102756 A1 WO2022102756 A1 WO 2022102756A1 JP 2021041791 W JP2021041791 W JP 2021041791W WO 2022102756 A1 WO2022102756 A1 WO 2022102756A1
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- WO
- WIPO (PCT)
- Prior art keywords
- resin composition
- resin
- group
- mass
- component
- Prior art date
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- 239000011342 resin composition Substances 0.000 title claims abstract description 198
- 229920005989 resin Polymers 0.000 claims abstract description 174
- 239000011347 resin Substances 0.000 claims abstract description 174
- -1 maleimide compound Chemical class 0.000 claims abstract description 158
- 125000003118 aryl group Chemical group 0.000 claims abstract description 58
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 claims abstract description 28
- 125000000654 isopropylidene group Chemical group C(C)(C)=* 0.000 claims abstract description 7
- 239000011256 inorganic filler Substances 0.000 claims description 50
- 229910003475 inorganic filler Inorganic materials 0.000 claims description 50
- 125000000217 alkyl group Chemical group 0.000 claims description 48
- 125000001424 substituent group Chemical group 0.000 claims description 21
- 229920001955 polyphenylene ether Polymers 0.000 claims description 19
- 239000004065 semiconductor Substances 0.000 claims description 17
- 229920005992 thermoplastic resin Polymers 0.000 claims description 15
- 239000002648 laminated material Substances 0.000 claims description 8
- 229920005990 polystyrene resin Polymers 0.000 claims description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract description 29
- 229910052802 copper Inorganic materials 0.000 abstract description 24
- 239000010949 copper Substances 0.000 abstract description 24
- 238000007747 plating Methods 0.000 abstract description 22
- 239000010410 layer Substances 0.000 description 169
- 238000000034 method Methods 0.000 description 37
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 36
- 239000000047 product Substances 0.000 description 33
- 229920001971 elastomer Polymers 0.000 description 32
- 239000004020 conductor Substances 0.000 description 31
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 30
- 229920001721 polyimide Polymers 0.000 description 30
- 229910052751 metal Inorganic materials 0.000 description 29
- 239000002184 metal Substances 0.000 description 28
- 239000000243 solution Substances 0.000 description 28
- 239000000758 substrate Substances 0.000 description 28
- 239000000806 elastomer Substances 0.000 description 27
- 239000009719 polyimide resin Substances 0.000 description 25
- 238000001723 curing Methods 0.000 description 24
- 239000000463 material Substances 0.000 description 24
- 239000006087 Silane Coupling Agent Substances 0.000 description 23
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 23
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 21
- 239000003795 chemical substances by application Substances 0.000 description 21
- 229910052799 carbon Inorganic materials 0.000 description 19
- 239000002245 particle Substances 0.000 description 18
- 239000000126 substance Substances 0.000 description 18
- 238000005259 measurement Methods 0.000 description 17
- 238000012360 testing method Methods 0.000 description 17
- 239000002966 varnish Substances 0.000 description 17
- 239000011888 foil Substances 0.000 description 16
- 239000003960 organic solvent Substances 0.000 description 16
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 16
- 239000007870 radical polymerization initiator Substances 0.000 description 16
- 239000000377 silicon dioxide Substances 0.000 description 16
- 239000005062 Polybutadiene Substances 0.000 description 14
- 150000001875 compounds Chemical class 0.000 description 14
- 239000010408 film Substances 0.000 description 14
- 125000005439 maleimidyl group Chemical group C1(C=CC(N1*)=O)=O 0.000 description 14
- 229920002857 polybutadiene Polymers 0.000 description 14
- 125000003342 alkenyl group Chemical group 0.000 description 13
- 238000010030 laminating Methods 0.000 description 13
- 229920006287 phenoxy resin Polymers 0.000 description 13
- 239000013034 phenoxy resin Substances 0.000 description 13
- 238000007788 roughening Methods 0.000 description 13
- 239000002904 solvent Substances 0.000 description 13
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 12
- 206010042674 Swelling Diseases 0.000 description 12
- 239000000654 additive Substances 0.000 description 12
- 239000007788 liquid Substances 0.000 description 12
- 230000008961 swelling Effects 0.000 description 12
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 11
- 229920002554 vinyl polymer Polymers 0.000 description 10
- 125000002947 alkylene group Chemical group 0.000 description 9
- 229920001281 polyalkylene Polymers 0.000 description 9
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 8
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 8
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 8
- 229910045601 alloy Inorganic materials 0.000 description 8
- 239000000956 alloy Substances 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 8
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 8
- 239000002270 dispersing agent Substances 0.000 description 8
- 239000007789 gas Substances 0.000 description 8
- 230000009477 glass transition Effects 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 8
- 239000004417 polycarbonate Substances 0.000 description 8
- 239000003381 stabilizer Substances 0.000 description 8
- 239000012756 surface treatment agent Substances 0.000 description 8
- 150000003923 2,5-pyrrolediones Chemical class 0.000 description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 7
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 7
- 229910000323 aluminium silicate Inorganic materials 0.000 description 7
- 125000004432 carbon atom Chemical group C* 0.000 description 7
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 7
- 125000001624 naphthyl group Chemical group 0.000 description 7
- 239000007800 oxidant agent Substances 0.000 description 7
- 229920000515 polycarbonate Polymers 0.000 description 7
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 7
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 6
- 239000004962 Polyamide-imide Substances 0.000 description 6
- 150000008065 acid anhydrides Chemical class 0.000 description 6
- 229920001577 copolymer Polymers 0.000 description 6
- 238000005227 gel permeation chromatography Methods 0.000 description 6
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 6
- 230000003472 neutralizing effect Effects 0.000 description 6
- 229920002312 polyamide-imide Polymers 0.000 description 6
- 229920000139 polyethylene terephthalate Polymers 0.000 description 6
- 239000005020 polyethylene terephthalate Substances 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 150000003440 styrenes Chemical class 0.000 description 6
- 229910052719 titanium Inorganic materials 0.000 description 6
- 239000010936 titanium Substances 0.000 description 6
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 5
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 5
- PEEHTFAAVSWFBL-UHFFFAOYSA-N Maleimide Chemical compound O=C1NC(=O)C=C1 PEEHTFAAVSWFBL-UHFFFAOYSA-N 0.000 description 5
- 239000004642 Polyimide Substances 0.000 description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-M acrylate group Chemical group C(C=C)(=O)[O-] NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 5
- 150000001412 amines Chemical group 0.000 description 5
- 239000007864 aqueous solution Substances 0.000 description 5
- 229910052804 chromium Inorganic materials 0.000 description 5
- 239000011651 chromium Substances 0.000 description 5
- 239000011889 copper foil Substances 0.000 description 5
- 238000009826 distribution Methods 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- 238000011156 evaluation Methods 0.000 description 5
- 239000000835 fiber Substances 0.000 description 5
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 5
- 239000011572 manganese Substances 0.000 description 5
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 5
- 229920003023 plastic Polymers 0.000 description 5
- 229920001296 polysiloxane Polymers 0.000 description 5
- 230000001681 protective effect Effects 0.000 description 5
- 239000005060 rubber Substances 0.000 description 5
- 229920001187 thermosetting polymer Polymers 0.000 description 5
- DHKHKXVYLBGOIT-UHFFFAOYSA-N 1,1-Diethoxyethane Chemical compound CCOC(C)OCC DHKHKXVYLBGOIT-UHFFFAOYSA-N 0.000 description 4
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 4
- 239000004925 Acrylic resin Substances 0.000 description 4
- ZTQSAGDEMFDKMZ-UHFFFAOYSA-N Butyraldehyde Chemical compound CCCC=O ZTQSAGDEMFDKMZ-UHFFFAOYSA-N 0.000 description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 4
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 4
- 229920002367 Polyisobutene Polymers 0.000 description 4
- 239000004793 Polystyrene Substances 0.000 description 4
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 4
- 239000011354 acetal resin Substances 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 235000010290 biphenyl Nutrition 0.000 description 4
- 239000004305 biphenyl Substances 0.000 description 4
- 238000002788 crimping Methods 0.000 description 4
- 125000004122 cyclic group Chemical group 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000012757 flame retardant agent Substances 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- SFLRURCEBYIKSS-UHFFFAOYSA-N n-butyl-2-[[1-(butylamino)-2-methyl-1-oxopropan-2-yl]diazenyl]-2-methylpropanamide Chemical compound CCCCNC(=O)C(C)(C)N=NC(C)(C)C(=O)NCCCC SFLRURCEBYIKSS-UHFFFAOYSA-N 0.000 description 4
- 229910052759 nickel Inorganic materials 0.000 description 4
- 229910000623 nickel–chromium alloy Inorganic materials 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 4
- 229920002492 poly(sulfone) Polymers 0.000 description 4
- 229920005668 polycarbonate resin Polymers 0.000 description 4
- 239000004431 polycarbonate resin Substances 0.000 description 4
- 239000011112 polyethylene naphthalate Substances 0.000 description 4
- 229920006324 polyoxymethylene Polymers 0.000 description 4
- 229920002223 polystyrene Polymers 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 229910052709 silver Inorganic materials 0.000 description 4
- 239000004332 silver Substances 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 229920006132 styrene block copolymer Polymers 0.000 description 4
- 238000004381 surface treatment Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 229910052725 zinc Inorganic materials 0.000 description 4
- 239000011701 zinc Substances 0.000 description 4
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 3
- 239000004593 Epoxy Substances 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 3
- 239000004695 Polyether sulfone Substances 0.000 description 3
- 239000012670 alkaline solution Substances 0.000 description 3
- 239000003963 antioxidant agent Substances 0.000 description 3
- 125000004429 atom Chemical group 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 description 3
- 239000003822 epoxy resin Substances 0.000 description 3
- 238000005530 etching Methods 0.000 description 3
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 3
- 125000000524 functional group Chemical group 0.000 description 3
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 3
- 229910052737 gold Inorganic materials 0.000 description 3
- 239000010931 gold Substances 0.000 description 3
- 238000009499 grossing Methods 0.000 description 3
- 150000002430 hydrocarbons Chemical group 0.000 description 3
- 239000012948 isocyanate Substances 0.000 description 3
- 150000002513 isocyanates Chemical class 0.000 description 3
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 3
- 238000003475 lamination Methods 0.000 description 3
- 229910052763 palladium Inorganic materials 0.000 description 3
- 150000002978 peroxides Chemical class 0.000 description 3
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 3
- 229920000647 polyepoxide Polymers 0.000 description 3
- 229920001225 polyester resin Polymers 0.000 description 3
- 239000004645 polyester resin Substances 0.000 description 3
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- 239000003505 polymerization initiator Substances 0.000 description 3
- 229920000193 polymethacrylate Polymers 0.000 description 3
- 229920005672 polyolefin resin Polymers 0.000 description 3
- 229920000346 polystyrene-polyisoprene block-polystyrene Polymers 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 229920003048 styrene butadiene rubber Polymers 0.000 description 3
- 230000003746 surface roughness Effects 0.000 description 3
- 239000004094 surface-active agent Substances 0.000 description 3
- FYGHSUNMUKGBRK-UHFFFAOYSA-N 1,2,3-trimethylbenzene Chemical compound CC1=CC=CC(C)=C1C FYGHSUNMUKGBRK-UHFFFAOYSA-N 0.000 description 2
- FPZWZCWUIYYYBU-UHFFFAOYSA-N 2-(2-ethoxyethoxy)ethyl acetate Chemical compound CCOCCOCCOC(C)=O FPZWZCWUIYYYBU-UHFFFAOYSA-N 0.000 description 2
- CMLFRMDBDNHMRA-UHFFFAOYSA-N 2h-1,2-benzoxazine Chemical compound C1=CC=C2C=CNOC2=C1 CMLFRMDBDNHMRA-UHFFFAOYSA-N 0.000 description 2
- IKYAJDOSWUATPI-UHFFFAOYSA-N 3-[dimethoxy(methyl)silyl]propane-1-thiol Chemical compound CO[Si](C)(OC)CCCS IKYAJDOSWUATPI-UHFFFAOYSA-N 0.000 description 2
- SJECZPVISLOESU-UHFFFAOYSA-N 3-trimethoxysilylpropan-1-amine Chemical compound CO[Si](OC)(OC)CCCN SJECZPVISLOESU-UHFFFAOYSA-N 0.000 description 2
- UUEWCQRISZBELL-UHFFFAOYSA-N 3-trimethoxysilylpropane-1-thiol Chemical compound CO[Si](OC)(OC)CCCS UUEWCQRISZBELL-UHFFFAOYSA-N 0.000 description 2
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 description 2
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical group C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 2
- 229920000178 Acrylic resin Polymers 0.000 description 2
- 108010054404 Adenylyl-sulfate kinase Proteins 0.000 description 2
- 229930185605 Bisphenol Natural products 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 229920002284 Cellulose triacetate Polymers 0.000 description 2
- RGSFGYAAUTVSQA-UHFFFAOYSA-N Cyclopentane Chemical compound C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 2
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 2
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 2
- ZHNUHDYFZUAESO-UHFFFAOYSA-N Formamide Chemical compound NC=O ZHNUHDYFZUAESO-UHFFFAOYSA-N 0.000 description 2
- ZRALSGWEFCBTJO-UHFFFAOYSA-N Guanidine Chemical compound NC(N)=N ZRALSGWEFCBTJO-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- 229920002121 Hydroxyl-terminated polybutadiene Polymers 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical group CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 2
- 229920002633 Kraton (polymer) Polymers 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 2
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 2
- 229910000990 Ni alloy Inorganic materials 0.000 description 2
- 229910019142 PO4 Inorganic materials 0.000 description 2
- 239000004696 Poly ether ether ketone Substances 0.000 description 2
- 239000004697 Polyetherimide Substances 0.000 description 2
- 102100039024 Sphingosine kinase 1 Human genes 0.000 description 2
- 239000002174 Styrene-butadiene Substances 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 229910001069 Ti alloy Inorganic materials 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- NNLVGZFZQQXQNW-ADJNRHBOSA-N [(2r,3r,4s,5r,6s)-4,5-diacetyloxy-3-[(2s,3r,4s,5r,6r)-3,4,5-triacetyloxy-6-(acetyloxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6s)-4,5,6-triacetyloxy-2-(acetyloxymethyl)oxan-3-yl]oxyoxan-2-yl]methyl acetate Chemical compound O([C@@H]1O[C@@H]([C@H]([C@H](OC(C)=O)[C@H]1OC(C)=O)O[C@H]1[C@@H]([C@@H](OC(C)=O)[C@H](OC(C)=O)[C@@H](COC(C)=O)O1)OC(C)=O)COC(=O)C)[C@@H]1[C@@H](COC(C)=O)O[C@@H](OC(C)=O)[C@H](OC(C)=O)[C@H]1OC(C)=O NNLVGZFZQQXQNW-ADJNRHBOSA-N 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 2
- 125000004018 acid anhydride group Chemical group 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 229920000180 alkyd Polymers 0.000 description 2
- 125000005529 alkyleneoxy group Chemical group 0.000 description 2
- 238000000137 annealing Methods 0.000 description 2
- 125000005577 anthracene group Chemical group 0.000 description 2
- 239000002518 antifoaming agent Substances 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
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- 238000002360 preparation method Methods 0.000 description 1
- KCTAWXVAICEBSD-UHFFFAOYSA-N prop-2-enoyloxy prop-2-eneperoxoate Chemical compound C=CC(=O)OOOC(=O)C=C KCTAWXVAICEBSD-UHFFFAOYSA-N 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- 125000004368 propenyl group Chemical group C(=CC)* 0.000 description 1
- QLNJFJADRCOGBJ-UHFFFAOYSA-N propionamide Chemical compound CCC(N)=O QLNJFJADRCOGBJ-UHFFFAOYSA-N 0.000 description 1
- FVSKHRXBFJPNKK-UHFFFAOYSA-N propionitrile Chemical compound CCC#N FVSKHRXBFJPNKK-UHFFFAOYSA-N 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 1
- PXWLVJLKJGVOKE-UHFFFAOYSA-N propyphenazone Chemical group O=C1C(C(C)C)=C(C)N(C)N1C1=CC=CC=C1 PXWLVJLKJGVOKE-UHFFFAOYSA-N 0.000 description 1
- 229940079877 pyrogallol Drugs 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 229920005604 random copolymer Polymers 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000000790 scattering method Methods 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- FZHAPNGMFPVSLP-UHFFFAOYSA-N silanamine Chemical compound [SiH3]N FZHAPNGMFPVSLP-UHFFFAOYSA-N 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 229910000018 strontium carbonate Inorganic materials 0.000 description 1
- RGZQGGVFIISIHZ-UHFFFAOYSA-N strontium titanium Chemical compound [Ti].[Sr] RGZQGGVFIISIHZ-UHFFFAOYSA-N 0.000 description 1
- 150000003462 sulfoxides Chemical class 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 125000004434 sulfur atom Chemical group 0.000 description 1
- LTURHSAEWJPFAA-UHFFFAOYSA-N sulfuric acid;1,3,5-triazine-2,4,6-triamine Chemical compound OS(O)(=O)=O.NC1=NC(N)=NC(N)=N1 LTURHSAEWJPFAA-UHFFFAOYSA-N 0.000 description 1
- 239000006228 supernatant Substances 0.000 description 1
- 238000010189 synthetic method Methods 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- 150000003505 terpenes Chemical class 0.000 description 1
- 235000007586 terpenes Nutrition 0.000 description 1
- NMOALOSNPWTWRH-UHFFFAOYSA-N tert-butyl 7,7-dimethyloctaneperoxoate Chemical compound CC(C)(C)CCCCCC(=O)OOC(C)(C)C NMOALOSNPWTWRH-UHFFFAOYSA-N 0.000 description 1
- JZFHXRUVMKEOFG-UHFFFAOYSA-N tert-butyl dodecaneperoxoate Chemical compound CCCCCCCCCCCC(=O)OOC(C)(C)C JZFHXRUVMKEOFG-UHFFFAOYSA-N 0.000 description 1
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 1
- 125000001973 tert-pentyl group Chemical group [H]C([H])([H])C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 150000003536 tetrazoles Chemical class 0.000 description 1
- 238000012719 thermal polymerization Methods 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 150000003573 thiols Chemical class 0.000 description 1
- 150000003852 triazoles Chemical class 0.000 description 1
- 229920000428 triblock copolymer Polymers 0.000 description 1
- WUMSTCDLAYQDNO-UHFFFAOYSA-N triethoxy(hexyl)silane Chemical compound CCCCCC[Si](OCC)(OCC)OCC WUMSTCDLAYQDNO-UHFFFAOYSA-N 0.000 description 1
- CPUDPFPXCZDNGI-UHFFFAOYSA-N triethoxy(methyl)silane Chemical compound CCO[Si](C)(OCC)OCC CPUDPFPXCZDNGI-UHFFFAOYSA-N 0.000 description 1
- JCVQKRGIASEUKR-UHFFFAOYSA-N triethoxy(phenyl)silane Chemical compound CCO[Si](OCC)(OCC)C1=CC=CC=C1 JCVQKRGIASEUKR-UHFFFAOYSA-N 0.000 description 1
- NBXZNTLFQLUFES-UHFFFAOYSA-N triethoxy(propyl)silane Chemical compound CCC[Si](OCC)(OCC)OCC NBXZNTLFQLUFES-UHFFFAOYSA-N 0.000 description 1
- JXUKBNICSRJFAP-UHFFFAOYSA-N triethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCOCC1CO1 JXUKBNICSRJFAP-UHFFFAOYSA-N 0.000 description 1
- JLGNHOJUQFHYEZ-UHFFFAOYSA-N trimethoxy(3,3,3-trifluoropropyl)silane Chemical compound CO[Si](OC)(OC)CCC(F)(F)F JLGNHOJUQFHYEZ-UHFFFAOYSA-N 0.000 description 1
- GFKCWAROGHMSTC-UHFFFAOYSA-N trimethoxy(6-trimethoxysilylhexyl)silane Chemical compound CO[Si](OC)(OC)CCCCCC[Si](OC)(OC)OC GFKCWAROGHMSTC-UHFFFAOYSA-N 0.000 description 1
- ZNOCGWVLWPVKAO-UHFFFAOYSA-N trimethoxy(phenyl)silane Chemical compound CO[Si](OC)(OC)C1=CC=CC=C1 ZNOCGWVLWPVKAO-UHFFFAOYSA-N 0.000 description 1
- DQZNLOXENNXVAD-UHFFFAOYSA-N trimethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OC)(OC)OC)CCC2OC21 DQZNLOXENNXVAD-UHFFFAOYSA-N 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 229920001862 ultra low molecular weight polyethylene Polymers 0.000 description 1
- 238000004506 ultrasonic cleaning Methods 0.000 description 1
- 229930195735 unsaturated hydrocarbon Natural products 0.000 description 1
- 229920006337 unsaturated polyester resin Polymers 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 150000003752 zinc compounds Chemical class 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
- 229910000166 zirconium phosphate Inorganic materials 0.000 description 1
- LEHFSLREWWMLPU-UHFFFAOYSA-B zirconium(4+);tetraphosphate Chemical compound [Zr+4].[Zr+4].[Zr+4].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LEHFSLREWWMLPU-UHFFFAOYSA-B 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/34—Layered products comprising a layer of synthetic resin comprising polyamides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F257/00—Macromolecular compounds obtained by polymerising monomers on to polymers of aromatic monomers as defined in group C08F12/00
- C08F257/02—Macromolecular compounds obtained by polymerising monomers on to polymers of aromatic monomers as defined in group C08F12/00 on to polymers of styrene or alkyl-substituted styrenes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/12—Mountings, e.g. non-detachable insulating substrates
- H01L23/14—Mountings, e.g. non-detachable insulating substrates characterised by the material or its electrical properties
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
Definitions
- the present invention relates to a resin composition containing a maleimide compound. Further, the present invention relates to a cured product obtained by using the resin composition, a sheet-like laminated material, a resin sheet, a printed wiring board, and a semiconductor device.
- a manufacturing method using a build-up method in which insulating layers and conductor layers are alternately stacked is known.
- the insulating layer is generally formed by curing the resin composition.
- further improvement of dielectric properties such as dielectric constant of an insulating layer and further improvement of copper adhesion have been required.
- Df dielectric loss tangent
- Patent Document 1 maleimide compounds containing an isopropylidene group have been known.
- An object of the present invention is to provide a resin composition capable of suppressing the minimum melt viscosity to a lower level, obtaining a cured product having a low dielectric loss tangent (Df) and excellent copper plating peel strength.
- a resin having (B) vinylphenyl group and / or (meth) acryloyl group surprisingly, the minimum melt viscosity of the resin composition can be suppressed to a lower value, and the dielectric positive contact (Df) can be reduced. It has been found that a cured product having a low copper plating peel strength and excellent in copper plating peel strength can be obtained, and the present invention has been completed.
- the component (A) is the formula (A2) :.
- rings A and B each independently represent an aromatic ring that may have a substituent; a represents an integer of 1 or more.
- the component (A) is the formula (A-1) :.
- R 1 and R 2 independently represent an alkyl group or an aryl group; a represents an integer of 1 or more; x and y independently represent 0, 1, 2 or, respectively. 3 is shown.
- the component (B) is a resin selected from a modified polyphenylene ether resin having a vinylphenyl group and / or a (meth) acryloyl group, and a modified polystyrene resin having a vinylphenyl group and / or a (meth) acryloyl group.
- the resin composition according to any one of the above [1] to [5].
- the content of the component (A) is 5% by mass to 30% by mass when the non-volatile component in the resin composition is 100% by mass, according to any one of the above [1] to [6]. Resin composition.
- the content of the component (B) is 5% by mass to 40% by mass when the non-volatile component in the resin composition is 100% by mass, according to any one of the above [1] to [7].
- Resin composition. [9] The above-mentioned [1] to [8], wherein the mass ratio of the component (A) to the component (B) (component (A) / component (B)) is 0.3 to 3.
- Resin composition. The resin composition according to any one of the above [1] to [9], further comprising (C) an inorganic filler.
- the resin composition according to the above [10] wherein the content of the component (C) is 40% by mass or more when the non-volatile component in the resin composition is 100% by mass.
- a semiconductor device including the printed wiring board according to the above [18].
- the minimum melt viscosity can be suppressed to a lower level, and a cured product having a low dielectric loss tangent (Df) and excellent copper plating peel strength can be obtained.
- the resin composition of the present invention comprises (A) a maleimide compound having an isopropyridene group bonded to two aromatic carbon atoms of different aromatic rings (hereinafter, may be referred to as "specific maleimide compound"), and (B) vinyl. Includes resins with phenyl and / or (meth) acryloyl groups.
- the resin composition of the present invention may further contain any component in addition to (A) the specific maleimide compound and (B) the resin having a vinylphenyl group and / or (meth) acryloyl group.
- Optional components include, for example, (A') other maleimide compounds, (C) inorganic fillers, (D) radical polymerization initiators, (E) thermoplastic resins, (F) elastomers, (G) and other additions.
- Agents and (H) organic solvents can be mentioned.
- each component contained in the resin composition will be described in detail.
- the resin composition of the present invention contains (A) a specific maleimide compound.
- the specific maleimide compound may be used alone or in combination of two or more at any ratio.
- the maleimide compound means a compound having at least one maleimide group (2,5-dihydro-2,5-dioxo-1H-pyrrole-1-yl group) in one molecule.
- the maleimide group in the specific maleimide compound may be bonded to an aromatic carbon atom or an aliphatic carbon atom, but preferably contains one bonded to an aromatic carbon atom (A).
- the number of maleimide groups in one molecule of the specific maleimide compound is preferably 2 or more, more preferably 3 or more, more preferably 3 to 11, and 3 to 6. More preferred.
- the specific maleimide compound has at least one isopropylidene group (-C (CH 3 ) 2- ) bonded to two aromatic carbon atoms of different aromatic rings in one molecule.
- the isopropyridene group contained in the specific maleimide compound is two aromatic carbon atoms in a combination of an aromatic carbon atom in an aromatic ring having a maleimide group and an aromatic carbon atom in an aromatic ring having no maleimide group.
- the specific maleimide compound is preferably bonded to two aromatic carbon atoms in a combination of an aromatic carbon atom in an aromatic ring having a maleimide group and an aromatic carbon atom in an aromatic ring having no maleimide group.
- all the isopropyridene groups contained in the specific maleimide compound are an aromatic carbon atom in an aromatic ring having a maleimide group and an aromatic carbon in an aromatic ring having no maleimide group. It is an isopropylidene group bonded to two aromatic carbon atoms in combination with an atom.
- the number of such isopropyrine groups in one molecule of the specific maleimide compound is preferably 2 or more, more preferably 4 or more, still more preferably 4 to 20, and 4 to 10. Is particularly preferable.
- the aromatic ring means a ring according to Hückel's law in which the number of electrons contained in the ⁇ -electron system on the ring is 4p + 2 (p is a natural number).
- the aromatic ring may be an aromatic carbocycle having a carbon atom as a ring-constituting atom, or an aromatic heterocyclic ring having a heteroatom such as an oxygen atom, a nitrogen atom, and a sulfur atom in addition to the carbon atom as the ring-constituting atom. However, in one embodiment, it is preferably an aromatic carbon ring.
- the aromatic ring is preferably a 5- to 14-membered aromatic ring, more preferably a 5- to 10-membered aromatic ring, and even more preferably a 5- or 6-membered aromatic ring.
- the aromatic ring include a benzene ring, a naphthalene ring, an anthracene ring, a phenanthrene ring and the like, more preferably a benzene ring or a naphthalene ring, and particularly preferably a benzene ring.
- the specific maleimide compound is preferably the formula (A1): in one embodiment.
- ring A, ring B and ring C each independently represent an aromatic ring which may have a substituent;
- X is an independent single bond, —C (R x ).
- 2- -O-, -CO-, -S-, -SO-, -SO 2- , -CONH-, or -NHCO-;
- R x independently contains a hydrogen atom and a substituent.
- the a unit and the c unit may be the same or different for each unit.
- Rings A, B and C each independently represent an aromatic ring which may have a substituent, preferably an aromatic carbocycle which may have a substituent, and more preferably.
- substituted group is not particularly limited, but for example, an alkyl group, an alkenyl group, an aryl group, an aryl-alkyl group, an alkyl-oxy group, an alkenyl-oxy group, and an aryl-oxy group.
- alkyl-carbonyl group alkenyl-carbonyl group, aryl-carbonyl group, alkyl-oxy-carbonyl group, alkenyl-oxy-carbonyl group, aryl-oxy-carbonyl group, alkyl-carbonyl-oxy group, alkenyl-carbonyl-oxy
- Alkyl (group) means a linear, branched and / or cyclic monovalent aliphatic saturated hydrocarbon group. Unless otherwise specified, the alkyl (group) is preferably an alkyl (group) having 1 to 14 carbon atoms. Examples of the alkyl (group) include a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, an isobutyl group, a sec-butyl group, a tert-butyl group, a pentyl group, a hexyl group, a heptyl group, an octyl group and a nonyl group.
- Alkenyl (group) means a linear, branched and / or cyclic monovalent aliphatic unsaturated hydrocarbon group having at least one carbon-carbon double bond. Unless otherwise specified, the alkenyl (group) is preferably an alkenyl group having 2 to 14 carbon atoms.
- alkenyl (group) examples include a vinyl group, a propenyl group, a butenyl group, a pentenyl group, a hexenyl group, a heptenyl group, an octenyl group, a nonenyl group, a decenyl group, a cyclohexenyl group and the like.
- Aryl (group) means a monovalent aromatic hydrocarbon group. Unless otherwise specified, the aryl (group) is preferably an aryl (group) having 6 to 14 carbon atoms. Examples of the aryl (group) include a phenyl group, a 1-naphthyl group, a 2-naphthyl group and the like.
- X can independently form a single bond, -C (R x ) 2- , -O-, -CO-, -S-, -SO-, -SO 2- , -CONH-, or -NHCO-. Shown, preferably single bond, -C (R x ) 2- , or -O-, more preferably single bond, or -C (R x ) 2- , and particularly preferably single bond.
- R x independently represents a hydrogen atom, an alkyl group which may have a substituent, or an aryl group which may have a substituent, and more preferably, a hydrogen atom, an alkyl group, or an alkyl group. It is an aryl group, more preferably a hydrogen atom or an alkyl group.
- the specific maleimide compound includes, in one embodiment, a maleimide compound represented by the formula (A1) in which a is 1, and a maleimide compound represented by the formula (A1) in which a is 2 or more.
- the maleimide compound represented by the formula (A1) of 2 or more is preferably contained in an amount of 1% by mass, more preferably 5% by mass, further preferably 8% by mass, and 10% by mass. Especially preferable.
- B indicates 0 or 1 independently of each other, and is preferably 1.
- c independently indicates 0, 1, 2 or 3, preferably 0, 1 or 2, more preferably 0 or 1, and particularly preferably 0.
- the specific maleimide compound is more preferably the formula (A2): in one embodiment.
- the specific maleimide compound is more preferably the formulas (A-1) to (A-6): in another embodiment.
- R 1 and R 2 independently indicate an alkyl group or an aryl group; x and y independently indicate 0, 1, 2 or 3; other symbols are described above. Is similar to.
- the maleimide compound represented by any of the above is contained, and in one embodiment, the compound represented by the formula (A-1) is contained, and in one embodiment, the formula (A-1a) is even more preferable.
- a compound represented by the formula (A-1a) is particularly preferably contained.
- R 1 and R 2 each independently represent an alkyl group or an aryl group, and are preferably an alkyl group.
- x and y independently represent 0, 1, 2 or 3, respectively, preferably 0, 1 or 2, more preferably 0 or 1, and particularly preferably 0.
- the weight average molecular weight (Mw) of the specific maleimide compound is preferably 500 to 5000, more preferably 500 to 4000, and even more preferably 500 to 3000.
- the number average molecular weight (Mn) of the specific maleimide compound is preferably 500 to 5000, more preferably 500 to 4000, and even more preferably 500 to 3000.
- the weight average molecular weight and the number average molecular weight of the resin can be measured as polystyrene-equivalent values by the gel permeation chromatography (GPC) method.
- the maleimide equivalent of the specific maleimide compound is preferably 100 g / eq. ⁇ 1000 g / eq. , More preferably 150 g / eq. ⁇ 400 g / eq. Is.
- the maleimide equivalent of the (A) specific maleimide compound is the mass of the (A) specific maleimide compound per one equivalent of the maleimide group.
- the content of the (A) specific maleimide compound in the resin composition is not particularly limited, but when the non-volatile component in the resin composition is 100% by mass, it is preferably 50% by mass or less, more preferably 50% by mass or less. It is 40% by mass or less, more preferably 30% by mass or less, still more preferably 25% by mass or less, and particularly preferably 20% by mass or less.
- the lower limit of the content of the (A) specific maleimide compound in the resin composition is not particularly limited, but is preferably 0.1% by mass or more when the non-volatile component in the resin composition is 100% by mass. , More preferably 1% by mass or more, still more preferably 5% by mass or more, still more preferably 8% by mass or more, and particularly preferably 10% by mass or more.
- the resin composition of the present invention may further contain a (A') maleimide compound other than the (A) component as an optional component.
- (A') Other maleimide compounds may be used alone or in any combination of two or more.
- the (A') other maleimide compound is not particularly limited, and may be an aliphatic maleimide compound containing an aliphatic amine skeleton or an aromatic maleimide compound containing an aromatic amine skeleton, and may be commercially available.
- Examples of the product include "SLK-2600” manufactured by Shinetsu Chemical Industry Co., Ltd., "BMI-1500”, “BMI-1700", “BMI-3000J”, “BMI-689", and “BMI-689” manufactured by Designer Molecule's.
- BMI-2500 maleimide compound containing dimerdiamine structure
- BMI-6100 aromatic maleimide compound
- MIR-3000-70MT biphenyl aralkyl type maleimide compound
- Nippon Kayaku Co., Ltd. Compound and the like.
- a maleimide resin maleimide compound containing an indane ring skeleton
- Publication No. 2020-500211 of the Japan Institute of Invention and Innovation may be used.
- the maleimide equivalent of the other maleimide compound is preferably 100 g / eq. ⁇ 20000 g / eq. , More preferably 200 g / eq. ⁇ 15000 g / eq. , More preferably 300 g / eq. ⁇ 10,000 g / eq. Is.
- the maleimide equivalent of the (A') other maleimide compound is the mass of the (A') other maleimide compound per 1 equivalent of the maleimide group.
- the weight average molecular weight (Mw) of the (A') other maleimide compound is preferably 500 to 50,000, more preferably 700 to 20,000.
- the number average molecular weight (Mn) of the (A') other maleimide compound is preferably 500 to 50,000, more preferably 700 to 20,000.
- the content of the (A') and other maleimide compounds in the resin composition is not particularly limited, but is preferably 50% by mass or less when the non-volatile component in the resin composition is 100% by mass. It is preferably 40% by mass or less, more preferably 30% by mass or less, still more preferably 20% by mass or less, and particularly preferably 10% by mass or less.
- the lower limit of the content of the (A') and other maleimide compounds in the resin composition is not particularly limited, but when the non-volatile component in the resin composition is 100% by mass, for example, 0% by mass or more. , 0.1% by mass or more, 1% by mass or more, 2% by mass or more, and the like.
- the content of the (A) specific maleimide compound in the resin composition is preferably 10% by mass when the total maleimide compound (total of the (A) component and the (A') component) in the resin composition is 100% by mass. % Or more, more preferably 30% by mass or more, still more preferably 40% by mass or more, and particularly preferably 50% by mass or more.
- the resin composition of the present invention contains (B) a resin having a vinyl phenyl group and / or (meth) acryloyl group.
- the (meth) acryloyl group means an acryloyl group or a methacryloyl group.
- the vinylphenyl group includes a 2-vinylphenyl group, a 3-vinylphenyl group, a 4-vinylphenyl group, or a group in which these aromatic carbon atoms are further substituted with one or more alkyl groups.
- the component (B) is usually a resin having two or more vinyl phenyl groups and / or (meth) acryloyl groups in one molecule.
- each molecule can react with the molecule of the component (B) or with the molecule of the component (A) or the component (A').
- the component (B) is preferably a thermoplastic resin having a vinylphenyl group and / or a (meth) acryloyl group.
- the thermoplastic resin include phenoxy resin, polyvinyl acetal resin, polystyrene resin, polyethylene resin, polypropylene resin, polybutadiene resin, polyimide resin, polyamideimide resin, polyetherimide resin, polysulfone resin, polyethersulfone resin, and polyphenylene ether resin.
- Polycarbonate resin, polyether ether ketone resin, polyester resin and the like, and the component (B) can be a modified resin having a vinylphenyl group and / or (meth) acryloyl group of these resins.
- the component (B) is more preferably a modified polyphenylene ether resin having a vinylphenyl group and / or a (meth) acryloyl group (hereinafter sometimes abbreviated as "modified polyphenylene ether resin"), and a vinylphenyl group and / or (. Meta)
- modified polystyrene resin A resin selected from modified polystyrene resins having an acryloyl group (hereinafter, may be abbreviated as "modified polystyrene resin”).
- the modified polyphenylene ether resin is preferably the formula (B-1) :.
- R 11 and R 12 each independently indicate an alkyl group
- R 13 , R 14 , R 21 , R 22 , R 23 and R 24 are independent hydrogen atoms or alkyl, respectively. Groups are indicated
- R 31 and R 32 each independently indicate a vinylphenyl group or a (meth) acryloyl group
- Y is a single bond, -C (R y ) 2- , -O-, -CO-. , -S-, -SO-, or -SO 2-
- Ry indicates a hydrogen atom or an alkyl group, respectively
- Z indicates a single bond or an alkylene group
- n and m indicate , Independently indicate an integer of 1 or more
- p indicates 0 or 1.
- the n unit and the m unit may be the same or different for each unit.
- R 11 and R 12 each independently represent an alkyl group, preferably a methyl group.
- R 13 and R 14 each independently represent a hydrogen atom or an alkyl group, and are preferably a hydrogen atom.
- R 21 and R 22 each independently represent a hydrogen atom or an alkyl group, preferably a hydrogen atom or a methyl group, and more preferably a methyl group.
- R 23 and R 24 independently represent a hydrogen atom or an alkyl group, preferably a hydrogen atom or a methyl group, and more preferably one of R 23 and R 24 is a methyl group. And the other is a hydrogen atom.
- R 31 and R 32 independently represent a vinylphenyl group or a (meth) acryloyl group, and Z represents a single bond or an alkylene group.
- the alkylene group means a linear, branched or cyclic divalent saturated hydrocarbon group.
- the alkylene group is preferably an alkylene group having 1 to 6 carbon atoms. Examples of the alkylene group include -CH 2- , -CH 2 -CH 2- , -CH (CH 3 )-, -CH 2 -CH 2 -CH 2- , -CH 2 -CH (CH 3 )-, -CH (CH 3 ) -CH 2- , -C (CH 3 ) 2- and the like can be mentioned.
- R 31 and R 32 are vinylphenyl groups and Z is an alkylene group (particularly preferably ⁇ CH2- ), or R 31 and R 32 are (meth) acryloyl groups. And Z is a single bond.
- Y represents a single bond, -C (R y ) 2- , -O-, -CO-, -S-, -SO-, or -SO 2- , preferably a single bond, -C (R y) . ) 2 -or -O-, more preferably a single bond.
- Ry independently represents a hydrogen atom or an alkyl group, and is preferably a hydrogen atom or a methyl group.
- n and m each independently indicate an integer of 1 or more, preferably an integer of 1 to 200, and more preferably an integer of 1 to 100.
- p represents 0 or 1, preferably 1.
- modified polyphenylene ether resin examples include, for example, "OPE-2St 1200” and “OPE-2St 2200” (vinyl benzyl modified polyphenylene ether resin) manufactured by Mitsubishi Gas Chemical Company; "SA9000” manufactured by SABIC Innovative Plastics Co., Ltd. , "SA9000-111” (methacryl-modified polyphenylene ether resin) and the like.
- the modified polystyrene resin is preferably of the formula (B-2a) :.
- R 41 , R 42 and R 43 each independently represent a hydrogen atom or an alkyl group; R 44 each independently represents an alkyl group; s is an integer of 0 to 3. show.
- R 51 , R 52 and R 53 each independently represent a hydrogen atom or an alkyl group; R 54 each independently represents an alkyl group; t is an integer of 0 to 3. show.
- It is a resin having a repeating unit represented by.
- the repeating unit of the formula (B-2a) and the repeating unit of the formula (B-2b) may be the same or different for each unit.
- R 41 , R 42 , R 43 , R 51 , R 52 and R 53 each independently represent a hydrogen atom or an alkyl group, preferably a hydrogen atom or a methyl group, and more preferably a hydrogen atom.
- R 44 and R 54 each independently represent an alkyl group, preferably an ethyl group or a methyl group.
- s represents an integer of 0 to 3, preferably 0 or 1, and more preferably 0.
- t represents an integer of 0 to 3, preferably 0 or 1.
- the molar content of the repeating unit of the formula (B-2a) is 8 mol% to 54 mol, assuming that the total of the repeating unit of the formula (B-2a) and the repeating unit of the formula (B-2b) is 100 mol%. % Is preferable.
- modified polystyrene resins examples include “ODV-XET (X03)”, “ODV-XET (X04)”, and “ODV-XET (X05)” (styrene-divinylbenzene) manufactured by Nittetsu Chemical & Materials Co., Ltd. Copolymer) and the like.
- the functional group equivalent of the component (B) is preferably 250 g / eq. ⁇ 2500 g / eq. , More preferably 300 g / eq. ⁇ 1500 g / eq. Is.
- the functional group equivalent of the component (B) represents the mass of the resin per equivalent of vinylphenyl group or (meth) acryloyl group.
- the weight average molecular weight (Mw) of the component (B) is preferably 1000 to 40,000, more preferably 1000 to 10000, and particularly preferably 1000 to 5000.
- the number average molecular weight (Mn) of the component (B) is preferably 1000 to 40,000, more preferably 1000 to 10000, and particularly preferably 1000 to 5000.
- the weight average molecular weight and the number average molecular weight of the resin can be measured as polystyrene-equivalent values by the gel permeation chromatography (GPC) method.
- the content of the component (B) in the resin composition is not particularly limited, but when the non-volatile component in the resin composition is 100% by mass, it is preferably 60% by mass or less, more preferably 50% by mass. % Or less, more preferably 40% by mass or less, still more preferably 30% by mass or less, and particularly preferably 25% by mass or less.
- the lower limit of the content of the component (B) in the resin composition is not particularly limited, but when the non-volatile component in the resin composition is 100% by mass, it is preferably 0.1% by mass or more. It is preferably 1% by mass or more, more preferably 5% by mass or more, still more preferably 10% by mass or more, and particularly preferably 15% by mass or more.
- the mass ratio ((A) component / (B) component) of the (A) specific maleimide compound to the (B) component in the resin composition is preferably 0.1 or more, more preferably 0.3 or more, and particularly preferably. It is 0.5 or more.
- the upper limit of the mass ratio ((A) component / (B) component) of the (A) specific maleimide compound to the (B) component in the resin composition is preferably 5 or less, more preferably 3 or less, and particularly preferably 1. It is 5 or less.
- the resin composition of the present invention may contain (C) an inorganic filler as an optional component.
- (C) The inorganic filler is contained in the resin composition in the form of particles.
- An inorganic compound is used as the material of the inorganic filler.
- Examples of the material of the inorganic filler (C) include silica, alumina, aluminosilicate, glass, cordierite, silicon oxide, barium sulfate, barium carbonate, talc, clay, mica powder, zinc oxide, and hydrotalcite.
- Boehmite Aluminum Hydroxide, Magnesium Hydroxide, Calcium Carbonate, Magnesium Carbonide, Magnesium Oxide, Boron Nitride, Aluminum Nitride, Manganese Nitride, Aluminum Borate, Strontium Carbonate, Strontium Titanium, Calcium Titanium, Magnesium Titanium, Bismus Titanium , Titanium oxide, zirconium oxide, barium titanate, barium zirconate titanate, barium zirconate, calcium zirconate, zirconium phosphate, zirconium tungstate phosphate and the like.
- silica or aluminosilicate is preferable, and silica is particularly preferable.
- silica examples include amorphous silica, fused silica, crystalline silica, synthetic silica, hollow silica and the like. Further, as silica, spherical silica is preferable.
- the inorganic filler may be used alone or in combination of two or more at any ratio.
- inorganic fillers include, for example, "UFP-30” manufactured by Denka Kagaku Kogyo Co., Ltd .; “SP60-05” and “SP507-05” manufactured by Nittetsu Chemical & Materials Co., Ltd .; manufactured by Admatex Co., Ltd.
- the average particle size of the inorganic filler is not particularly limited, but is preferably 10 ⁇ m or less, more preferably 5 ⁇ m or less, still more preferably 2 ⁇ m or less, still more preferably 1 ⁇ m or less, and particularly preferably 0. It is 7 ⁇ m or less.
- the lower limit of the average particle size of the inorganic filler is not particularly limited, but is preferably 0.01 ⁇ m or more, more preferably 0.05 ⁇ m or more, still more preferably 0.1 ⁇ m or more, and particularly preferably 0. .2 ⁇ m or more.
- the average particle size of the inorganic filler can be measured by a laser diffraction / scattering method based on the Mie scattering theory.
- the inorganic filler can be measured by creating a particle size distribution of the inorganic filler on a volume basis by a laser diffraction / scattering type particle size distribution measuring device and using the median diameter as the average particle size.
- 100 mg of an inorganic filler and 10 g of methyl ethyl ketone can be weighed in a vial and dispersed by ultrasonic waves for 10 minutes.
- the measurement sample was measured using a laser diffraction type particle size distribution measuring device, the light source wavelengths used were blue and red, and the volume-based particle size distribution of the inorganic filler was measured by the flow cell method.
- the average particle size was calculated as the median diameter.
- Examples of the laser diffraction type particle size distribution measuring device include "LA-960" manufactured by HORIBA, Ltd.
- the specific surface area of the inorganic filler is not particularly limited, but is preferably 0.1 m 2 / g or more, more preferably 0.5 m 2 / g or more, still more preferably 1 m 2 / g or more. Particularly preferably, it is 3 m 2 / g or more.
- the upper limit of the specific surface area of the inorganic filler is not particularly limited, but is preferably 100 m 2 / g or less, more preferably 70 m 2 / g or less, still more preferably 50 m 2 / g or less, and particularly preferably. Is 40 m 2 / g or less.
- nitrogen gas is adsorbed on the sample surface using a specific surface area measuring device (Maxorb HM-1210 manufactured by Mountech) according to the BET method, and the specific surface area is calculated using the BET multipoint method. It can be obtained by.
- a specific surface area measuring device Maxorb HM-1210 manufactured by Mountech
- the inorganic filler may be a non-hollow inorganic filler having a porosity of 0% by volume (preferably non-hollow silica or non-hollow aluminosilicate), and a hollow inorganic filler having a porosity of more than 0% by volume. It may be (preferably hollow silica, hollow aluminosilicate) or may contain both.
- the inorganic filler contains only a hollow inorganic filler (preferably hollow silica, hollow aluminosilicate) or a non-hollow inorganic filler (preferably non-hollow silica, non-hollow silica) from the viewpoint of suppressing the dielectric constant to be lower.
- Hollow aluminosilicate and hollow inorganic filler are both included.
- the porosity of the hollow inorganic filler is preferably 90% by volume or less, and more preferably 85 product% or less.
- the lower limit of the porosity of the inorganic filler is not particularly limited, but for example, more than 0% by volume, 1% by volume or more, 5% by volume or more, 10% by volume or more, 20% by volume or more, It can be 30% by volume or more.
- the pore ratio P (volume%) of the inorganic filler is the volume-based ratio of the total volume of one or two or more pores existing inside the particle to the total volume of the particle with respect to the outer surface of the particle (of the pores). Defined as total volume / volume of particles), for example, a measured value of the actual density of the inorganic filler DM (g / cm 3 ), and a theoretical value of the material density of the material forming the inorganic filler DT (g). It is calculated by the following formula (I) using / cm 3 ).
- the actual density of the inorganic filler can be measured, for example, using a true density measuring device.
- the true density measuring device include ULTRAPYCNOMETER1000 manufactured by QUANTACHROME.
- nitrogen is used as the measurement gas.
- the inorganic filler is preferably surface-treated with an appropriate surface treatment agent.
- an appropriate surface treatment agent include vinyl-based silane coupling agents such as vinyltrimethoxysilane and vinyltriethoxysilane; 2- (3,4-epyloxycyclohexyl) ethyltrimethoxysilane and 3-glycidoxypropylmethyldimethoxysilane.
- Isocyanurate-based silane coupling agent such as 3-ureidopropyltrialkoxysilane
- ureido-based silane coupling agent such as 3-ureidopropyltrialkoxysilane
- mercapto-based silane coupling agent such as 3-mercaptopropylmethyldimethoxysilane and 3-mercaptopropyltrimethoxysilane.
- An isocyanate-based silane coupling agent such as 3-isocyanatepropyltriethoxysilane; an acid anhydride-based silane coupling agent such as 3-trimethoxysilylpropylsuccinic anhydride; a silane coupling agent such as; methyltrimethoxysilane, Dimethyldimethoxysilane, phenyltrimethoxysilane, methyltriethoxysilane, dimethyldiethoxysilane, phenyltriethoxysilane, n-propyltrimethoxysilane, n-propyltriethoxysilane, hexyltrimeth Examples thereof include alkylalkoxysilane compounds such as xysilane, hexyltriethoxysilane, octyltriethoxysilane, decyltrimethoxysilane, 1,6-bis (trimethoxysilyl) hexane, and tri
- Examples of commercially available surface treatment agents include “KBM-1003” and “KBE-1003” (vinyl-based silane coupling agents) manufactured by Shin-Etsu Chemical Industry Co., Ltd .; “KBM-303", “KBM-402”, and “KBM-402”.
- the degree of surface treatment with the surface treatment agent is preferably within a predetermined range from the viewpoint of improving the dispersibility of the inorganic filler.
- 100% by mass of the inorganic filler is preferably surface-treated with 0.2% by mass to 5% by mass of a surface treatment agent, and is surface-treated with 0.2% by mass to 3% by mass. It is more preferable that the surface is treated with 0.3% by mass to 2% by mass.
- the degree of surface treatment with the surface treatment agent can be evaluated by the amount of carbon per unit surface area of the inorganic filler.
- the amount of carbon per unit surface area of the inorganic filler is preferably 0.02 mg / m 2 or more, more preferably 0.1 mg / m 2 or more, and 0.2 mg / m 2 from the viewpoint of improving the dispersibility of the inorganic filler. The above is more preferable.
- 1.0 mg / m 2 or less is preferable, 0.8 mg / m 2 or less is more preferable, and 0.5 mg / m / More preferably, m 2 or less.
- the amount of carbon per unit surface area of the inorganic filler can be measured after the inorganic filler after the surface treatment is washed with a solvent (for example, methyl ethyl ketone (MEK)). Specifically, a sufficient amount of MEK as a solvent is added to the inorganic filler surface-treated with a surface treatment agent, and ultrasonic cleaning is performed at 25 ° C. for 5 minutes. After removing the supernatant and drying the solid content, the amount of carbon per unit surface area of the inorganic filler can be measured using a carbon analyzer. As the carbon analyzer, "EMIA-320V" manufactured by HORIBA, Ltd. or the like can be used.
- EMIA-320V manufactured by HORIBA, Ltd.
- the content of the (C) inorganic filler in the resin composition is not particularly limited, but when the non-volatile component in the resin composition is 100% by mass, it is preferably 90% by mass or less, more preferably 90% by mass or less. It can be 80% by mass or less, more preferably 75% by mass or less, and particularly preferably 70% by mass or less.
- the lower limit of the content of the (C) inorganic filler in the resin composition is not particularly limited, but when the non-volatile component in the resin composition is 100% by mass, for example, 0% by mass or more and 1% by mass. % Or more, preferably 10% by mass or more, more preferably 30% by mass or more, still more preferably 40% by mass or more, still more preferably 50% by mass or more, and particularly preferably 60% by mass or more.
- the mass ratio ((A) component / (C) component) of the (A) specific maleimide compound to the (C) inorganic filler in the resin composition is preferably 0.05 or more, more preferably 0.1 or more, particularly. It is preferably 0.2 or more.
- the upper limit of the mass ratio ((A) component / (C) component) of the (A) specific maleimide compound to the (C) inorganic filler in the resin composition is preferably 2 or less, more preferably 1 or less, and particularly preferably 1. It is 0.5 or less.
- the resin composition of the present invention may further contain (D) a radical polymerization initiator as an optional component.
- the radical polymerization initiator may be, for example, a thermal polymerization initiator that generates free radicals when heated.
- the radical polymerization initiator (D) may be a polymerization initiator of a radically polymerizable component containing the components (A) to (B) described above.
- the radical polymerization initiator may be used alone or in any combination of two or more.
- Examples of the (D) radical polymerization initiator include peroxide-based radical polymerization initiators, azo-based radical polymerization initiators, and the like. Of these, a peroxide-based radical polymerization initiator is preferable.
- peroxide radical polymerization initiator examples include hydroperoxide compounds such as 1,1,3,3-tetramethylbutylhydroperoxide; tert-butylcumyl peroxide, di-tert-butyl peroxide, and di.
- -Tert-Hexyl peroxide dicumyl peroxide, 1,4-bis (1-tert-butylperoxy-1-methylethyl) benzene, 2,5-dimethyl-2,5-bis (tert-butylperoxy) )
- Dialkyl peroxide compounds such as hexane; diacyl peroxide compounds such as dilauroyl peroxide, didecanoyl peroxide, dicyclohexylperoxydicarbonate, bis (4-tert-butylcyclohexyl) peroxydicarbonate; tert-butylper.
- azo-based radical polymerization initiator examples include 2,2'-azobis (4-methoxy-2,4-dimethylvaleronitrile), 2,2'-azobis (2,4-dimethylvaleronitrile), 2,2. '-Azobisisobutyronitrile, 2,2'-azobis (2-methylbutyronitrile), 1,1'-azobis (cyclohexane-1-carbonitrile), 1-[(1-cyano-1-methyl) Azobisisobuty compound such as ethyl) azo] formamide, 2-phenylazo-4-methoxy-2,4-dimethyl-valeronitrile; 2,2'-azobis [2-methyl-N- [1,1-bis (hydroxymethyl)) -2-Hydroxyethyl] propionamide], 2,2'-azobis [2-methyl-N- [1,1-bis (hydroxymethyl) ethyl] propionamide], 2,2'-azobis [2-methyl- N- [2- (1-Hydr
- Examples of commercially available products of the radical polymerization initiator (D) include “Perbutyl C”, “Perbutyl A”, “Perbutyl P”, “Perbutyl L”, “Perbutyl O”, and “Perbutyl ND” manufactured by NOF CORPORATION.
- “Perbutyl Z”, “Perbutyl I”, “Park Mill P”, “Park Mill D”, “Perhexyl D”, “Perhexyl A”, “Perhexyl I”, “Perhexyl Z”, “Perhexyl ND”, “Perhexyl O” Examples thereof include “perhexyl PV” and “perhexyl O”.
- the content of the (D) radical polymerization initiator in the resin composition is not particularly limited, but when the non-volatile component in the resin composition is 100% by mass, it is preferably 5% by mass or less, more preferably. Can be 3% by mass or less, more preferably 2% by mass or less, still more preferably 1% by mass or less, and particularly preferably 0.8% by mass or less.
- the lower limit of the content of the (D) radical polymerization initiator in the resin composition is not particularly limited, but when the non-volatile component in the resin composition is 100% by mass, for example, 0% by mass or more.
- 0.0001% by mass or more preferably 0.001% by mass or more, more preferably 0.01% by mass or more, still more preferably 0.05% by mass or more, still more preferably 0.1% by mass or more, in particular. It may be preferably 0.3% by mass or more.
- the resin composition of the present invention may further contain (E) a thermoplastic resin as an optional component.
- the (E) thermoplastic resin described here is a component other than those corresponding to the components (A) to (B) described above.
- thermoplastic resin as the component (E) examples include phenoxy resin, polyvinyl acetal resin, polyolefin resin, polybutadiene resin, polyimide resin, polyamideimide resin, polyetherimide resin, polysulfone resin, polyethersulfone resin, and polyphenylene ether resin. , Polycarbonate resin, polyether ether ketone resin, polyester resin and the like. Above all, from the viewpoint of remarkably obtaining the effect of the present invention, it is preferable that the (E) thermoplastic resin contains a resin selected from a phenoxy resin and a polyimide resin. Further, the thermoplastic resin may be used alone or in combination of two or more.
- phenoxy resin examples include bisphenol A skeleton, bisphenol F skeleton, bisphenol S skeleton, bisphenol acetophenone skeleton, novolak skeleton, biphenyl skeleton, fluorene skeleton, dicyclopentadiene skeleton, norbornene skeleton, naphthalene skeleton, anthracene skeleton, adamantan skeleton, and terpene.
- the terminal of the phenoxy resin may be any functional group such as a phenolic hydroxyl group or an epoxy group.
- phenoxy resin examples include "1256” and “4250” manufactured by Mitsubishi Chemical Co., Ltd. (both are bisphenol A skeleton-containing phenoxy resins); “YX8100” manufactured by Mitsubishi Chemical Co., Ltd. (bisphenol S skeleton-containing phenoxy resin); “YX6954” (bisphenol acetophenone skeleton-containing phenoxy resin); “FX280” and “FX293” manufactured by Nippon Steel & Sumitomo Metal Corporation; "YL7500BH30", “YX6954BH30", “YX7553”, “YX7553BH30” manufactured by Mitsubishi Chemical Co., Ltd. Examples thereof include “YL7769BH30", “YL6794", "YL7213", “YL7290", “YL7482” and “YL7891T30”;
- polyvinyl acetal resin examples include polyvinyl formal resin and polyvinyl butyral resin, and polyvinyl butyral resin is preferable.
- Specific examples of the polyvinyl acetal resin include "Electrified Butyral 4000-2", “Electrified Butyral 5000-A”, “Electrified Butyral 6000-C”, and “Electrified Butyral 6000-EP” manufactured by Sekisui Chemical Co., Ltd .; Sekisui Chemical Co., Ltd.
- polystyrene resin examples include ethylene-based copolymers such as low-density polyethylene, ultra-low-density polyethylene, high-density polyethylene, ethylene-vinyl acetate copolymer, ethylene-ethyl acrylate copolymer, and ethylene-methyl acrylate copolymer.
- Resin Polyethylene, polyethylene-propylene block copolymers and other polyolefin-based polymers can be mentioned.
- polyamide-imide resin examples include "Vilomax HR11NN” and “Vilomax HR16NN” manufactured by Toyobo Co., Ltd.
- polyamide-imide resin examples include modified polyamide-imides such as “KS9100” and “KS9300” (polysiloxane skeleton-containing polyamide-imide) manufactured by Hitachi Chemical Co., Ltd.
- polyether sulfone resin examples include "PES5003P” manufactured by Sumitomo Chemical Co., Ltd.
- polysulfone resin examples include polysulfones “P1700” and “P3500” manufactured by Solvay Advanced Polymers.
- polyester resin examples include polyethylene terephthalate resin, polyethylene naphthalate resin, polybutylene terephthalate resin, polybutylene naphthalate resin, polytrimethylene terephthalate resin, polytrimethylene naphthalate resin, polycyclohexanedimethylterephthalate resin and the like.
- the polyimide resin also includes a modified polyimide resin such as a siloxane modified polyimide resin.
- the polyimide resin preferably contains an aromatic polyimide resin having no fat chain in the main chain.
- the polyimide resin is more preferably the formula (E1): in one embodiment.
- X 1 , Y 1 and Y 2 are independently single-bonded, -CR 2- , -O-, -CO-, -S-, -SO-, -SO 2- , -CONH-, or-.
- the xa unit may be the same or different for each unit.
- the ya unit may be the same or different for each unit.
- X 1 , Y 1 and Y 2 are independently single-bonded, -CR 2- , -O-, -CO-, -S-, -SO-, -SO 2- , -CONH-, or-. Shows NHCO-; preferably -CR 2- , -O-, or -CO-; more preferably -CR 2- , or -O-.
- R independently represents a hydrogen atom and an alkyl group; preferably a hydrogen atom and a methyl group; more preferably a methyl group.
- Ring X a , ring X b , and ring Y a each independently represent an aromatic ring which may have a substituent; preferably a group selected from an alkyl group, an alkenyl group, and an aryl group. It is a benzene ring which may be substituted, or a naphthalene ring which may be substituted with a group selected from an alkyl group, an alkenyl group, and an aryl group; more preferably, it is selected from an alkyl group, an alkenyl group, and an aryl group. It is a benzene ring which may be substituted with a group; more preferably a benzene ring which may be substituted with an alkyl group; particularly preferably a (unsubstituted) benzene ring.
- Each R y1 independently represents a substituent; preferably an alkyl group, an alkenyl group, or an aryl group; more preferably an alkyl group.
- Y1 independently indicates 0, 1, 2 or 3; preferably 0, 1 or 2; more preferably 0 or 1; particularly preferably 0.
- xa indicates 0, 1, 2, 3, 4 or 5; preferably 1, 2, 3, 4 or 5; more preferably 2, 3, 4 or 5; even more preferably 3 4 or 5; particularly preferably 4.
- ya indicates 0, 1, 2, 3, 4 or 5; preferably 0, 1, 2, 3 or 4; more preferably 0, 1, 2 or 3; even more preferably. 1, 2 or 3; particularly preferably 2.
- yb indicates 0 or 1; preferably 1.
- the polyimide resin is more preferably represented by the formulas (E2-1) to (E2-4) :.
- X 11 , X 12 , X 13 , X 14 , Y 11 , Y 12 and Y 2 are independently single-bonded, -CR 2- , -O-, -CO-, -S-, -SO-, respectively. , -SO 2- , -CONH-, or -NHCO-; Ring X a1 , ring X a2 , ring X a3 , ring X a4 , ring X b , ring Y a1 and ring Y a2 each independently represent an aromatic ring which may have a substituent; Other symbols are as described above.
- It contains a resin having a repeating unit represented by, and more preferably, it contains a resin having a repeating unit represented by the formula (E2-1).
- X 11 , X 12 , X 13 and X 14 are independently single-bonded, -CR 2- , -O-, -CO-, -S-, -SO-, -SO 2- , -CONH- , Or -NHCO-; preferably -CR 2- , -O-, or -CO-; more preferably -CR 2- , or -O-; even more preferably X 11 and.
- X 14 is -O- and X 12 and X 13 are -CR 2- .
- Y 11 , Y 12 and Y 2 are independently single-bonded, -CR 2- , -O-, -CO-, -S-, -SO-, -SO 2- , -CONH-, or-. Shows NHCO-; preferably -CR 2- , -O-, or -CO-; more preferably -CR 2- , or -O-; even more preferably Y 11 and Y 2 . -O- and Y 12 is -CR 2- .
- Ring X a1 , ring X a2 , ring X a3 , ring X a4 , ring X b , ring Y a1 and ring Y a2 each independently represent an aromatic ring which may have a substituent; preferably.
- the polyimide resin is more preferably the formula (E3): in one embodiment.
- R x1 and Ry2 each independently indicate a substituent; x1 and y2 independently indicate 0, 1, 2, 3 or 4; Other symbols are as described above. ] Includes resins with repeating units represented by.
- R x1 and Ry2 each independently indicate a substituent; preferably an alkyl group, an alkenyl group, or an aryl group; more preferably an alkyl group.
- x1 and y2 independently indicate 0, 1, 2, 3 or 4; preferably 0, 1, 2 or 3; more preferably 0, 1 or 2; even more preferably. , 0 or 1; particularly preferably 0.
- the polyimide resin is not particularly limited, but is obtained by a known synthetic method such as an imidization reaction between a diamine compound and a tetracarboxylic acid anhydride, or an imidization reaction between a diisocyanate compound and a tetracarboxylic acid anhydride. be able to.
- a commercially available product may be used as the polyimide resin, and examples of the commercially available polyimide resin include "Ricacoat SN20" and "Ricacoat PN20" manufactured by Shin Nihon Rika Co., Ltd.
- the glass transition temperature of the (F) polyimide resin is not particularly limited, but is preferably 50 ° C. to 400 ° C., more preferably 75 ° C. to 350 ° C., still more preferably 100 ° C. to 300 ° C., and particularly preferably 125 ° C.
- the temperature is from ° C to 250 ° C.
- the weight average molecular weight (Mw) of the thermoplastic resin is preferably 8,000 or more, more preferably 10,000 or more, and particularly preferably 20,000 or more, from the viewpoint of remarkably obtaining the effect of the present invention. It is preferably 70,000 or less, more preferably 60,000 or less, and particularly preferably 50,000 or less.
- the content of the (E) thermoplastic resin in the resin composition is not particularly limited, but when the non-volatile component in the resin composition is 100% by mass, the desired effect of the present invention is remarkably obtained. From the viewpoint, it may be preferably 20% by mass or less, more preferably 15% by mass or less, still more preferably 10% by mass or less, still more preferably 7% by mass or less, and particularly preferably 5% by mass or less.
- the lower limit of the content of the (E) thermoplastic resin in the resin composition is not particularly limited, but when the non-volatile component in the resin composition is 100% by mass, for example, 0% by mass or more, 0.
- 0.01% by mass or more 0.05% by mass or more, preferably 0.1% by mass or more, more preferably 0.5% by mass or more, still more preferably 1% by mass or more, still more preferably 2% by mass or more. , Particularly preferably 3% by mass or more.
- the resin composition of the present invention may further contain (F) an elastomer as an optional component.
- the (F) elastomer described here is a component other than those corresponding to the components (A) to (B) described above.
- the elastomer as the component (F) is a resin having flexibility, preferably a resin having rubber elasticity or a resin polymerizing with other components to exhibit rubber elasticity.
- the rubber elasticity include a resin that conforms to the Japanese Industrial Standards (JIS K7161) and exhibits an elastic modulus of 1 GPa or less when a tensile test is performed at a temperature of 25 ° C. and a humidity of 40% RH.
- the (F) elastomer has a polybutadiene structure, a polysiloxane structure, a poly (meth) acrylate structure, a polyalkylene structure, a polyalkyleneoxy structure, a polyisobutylene structure, a polyisobutylene structure, a polycarbonate structure, and polystyrene in the molecule. It is preferable that the resin has one or more structures selected from the structures. "(Meta) acrylate” refers to methacrylate and acrylate.
- the (F) elastomer is preferably one or more selected from a resin having a glass transition temperature (Tg) of 25 ° C. or lower and a resin having a glass transition temperature (Tg) of 25 ° C. or lower and being liquid.
- the glass transition temperature of the resin having a glass transition temperature (Tg) of 25 ° C. or lower is preferably 20 ° C. or lower, more preferably 15 ° C. or lower.
- the lower limit of the glass transition temperature is not particularly limited, but may be usually ⁇ 15 ° C. or higher.
- the resin that is liquid at 25 ° C. is preferably a resin that is liquid at 20 ° C. or lower, and more preferably a resin that is liquid at 15 ° C. or lower.
- the glass transition temperature can be measured by DSC (Differential Scanning Calorimetry).
- (F) Elastomer is usually an amorphous resin component that can be dissolved in an organic solvent.
- this (F) elastomer one type may be used alone, or two or more types may be used in combination at any ratio.
- Examples of the (F) elastomer include a resin containing a polybutadiene structure.
- the polybutadiene structure may be contained in the main chain or the side chain. Further, the polybutadiene structure may be partially or wholly hydrogenated.
- a resin containing a polybutadiene structure may be referred to as a "polybutadiene resin".
- Specific examples of the polybutadiene resin include "Ricon 130MA8", “Ricon 130MA13", “Ricon 130MA20”, “Ricon 131MA5", "Ricon 131MA10", “Ricon 131MA17”, “Ricon 131MA20", and “Ricon” manufactured by Clay Valley.
- the polybutadiene resin a linear polyimide using a hydroxyl group-terminated polybutadiene, a diisocyanate compound and a tetrabasic acid anhydride as raw materials (Japanese Patent Laid-Open No. 2006-37083, International Publication No. 2008/153208). ), Phenolic hydroxyl group-containing butadiene and the like.
- the content of the butadiene structure of the polyimide resin is preferably 60% by mass to 95% by mass, more preferably 75% by mass to 85% by mass.
- JP-A-2006-37083 and International Publication No. 2008/153208 can be referred to, and the contents thereof are incorporated in the present specification.
- Examples of the (F) elastomer include a resin containing a poly (meth) acrylate structure.
- a resin containing a poly (meth) acrylate structure may be referred to as a "poly (meth) acrylic resin".
- Specific examples of the poly (meth) acrylic resin include Teisan resin manufactured by Nagase ChemteX, "ME-2000", “W-116.3”, “W-197C", and "KG-25” manufactured by Negami Kogyo. , "KG-3000” and the like.
- Examples of the (F) elastomer include a resin containing a polycarbonate structure.
- a resin containing a polycarbonate structure may be referred to as a "polycarbonate resin".
- Specific examples of the polycarbonate resin include “T6002" and “T6001” (polycarbonate diol) manufactured by Asahi Kasei Chemicals, and “C-1090", “C-2090” and “C-3090” (polycarbonate diol) manufactured by Kuraray. And so on.
- a linear polyimide made from a hydroxyl group-terminated polycarbonate, a diisocyanate compound and a tetrabasic acid anhydride can also be used.
- the content of the carbonate structure of the polyimide resin is preferably 60% by mass to 95% by mass, more preferably 75% by mass to 85% by mass.
- the details of the polyimide resin can be referred to in International Publication No. 2016/129541, which is incorporated herein by reference.
- Examples of the (F) elastomer include a resin containing a polysiloxane structure.
- a resin containing a polysiloxane structure may be referred to as a "siloxane resin".
- Specific examples of the siloxane resin include "SMP-2006”, “SMP-2003PGMEA”, “SMP-5005PGMEA” manufactured by Shinetsu Silicone Co., Ltd., an amine group-terminated polysiloxane, and a linear polyimide made from tetrabasic acid anhydride.
- International Publication No. 2010/053185, JP-A-2002-12667, JP-A-2000-31386, etc.) and the like can be mentioned.
- Examples of the (F) elastomer include a resin containing a polyalkylene structure or a polyalkylene oxy structure.
- a resin containing a polyalkylene structure may be referred to as an "alkylene resin”.
- a resin containing a polyalkylene oxy structure may be referred to as an "alkylene oxy resin”.
- As the polyalkylene oxy structure a polyalkylene oxy structure having 2 to 15 carbon atoms is preferable, a polyalkylene oxy structure having 3 to 10 carbon atoms is more preferable, and a polyalkylene oxy structure having 5 to 6 carbon atoms is particularly preferable.
- Specific examples of the alkylene resin and the alkyleneoxy resin include "PTXG-1000" and "PTXG-1800" manufactured by Asahi Kasei Fibers Corporation.
- Examples of the (F) elastomer include a resin containing a polyisoprene structure.
- a resin containing a polyisoprene structure may be referred to as "isoprene resin".
- Specific examples of the isoprene resin include "KL-610" and "KL613" manufactured by Kuraray.
- Examples of the (F) elastomer include a resin containing a polyisobutylene structure.
- a resin containing a polyisobutylene structure may be referred to as "isobutylene resin".
- Specific examples of the isobutylene resin include "SIBSTAR-073T” (styrene-isobutylene-styrene triblock copolymer) and "SIBSTAR-042D” (styrene-isobutyrene block copolymer) manufactured by Kaneka.
- Examples of the (F) elastomer include a resin containing a polystyrene structure.
- a resin containing a polystyrene structure may be referred to as "styrene resin”.
- Examples of the styrene resin include styrene-butadiene-styrene block copolymer (SBS), styrene-isoprene-styrene block copolymer (SIS), styrene-ethylene-butylene-styrene block copolymer (SEBS), and styrene-.
- SEPS Ethylene-propylene-styrene block copolymer
- SEEPS styrene-ethylene-ethylene-propylene-styrene block copolymer
- SBBS styrene-butadiene-butylene-styrene block copolymer
- SEPS Ethylene-propylene-styrene block copolymer
- SEEPS styrene-ethylene-ethylene-propylene-styrene block copolymer
- SBBS styrene-butadiene-butylene-styrene block copolymer
- styrene-butadiene diblock examples thereof include a copolymer, a hydride styrene-butadiene block copolymer, a hydride styrene-isoprene block copolymer, and a hydride styrene-butadiene random copo
- styrene resin examples include hydrogenated styrene-based thermoplastic elastomers "H1041”, “Toughtech H1043”, “Toughtech P2000”, and “Toughtech MP10” (manufactured by Asahi Kasei Co., Ltd.); epoxidized styrene-butadiene thermoplastic elastomer "Epofriend”.
- the number average molecular weight (Mn) of the elastomer is preferably 1,000 or more, more preferably 1500 or more, still more preferably 3000 or more, particularly preferably 5000 or more, and preferably 1,000,000 or less. It is preferably 900,000 or less.
- the number average molecular weight (Mn) can be measured in terms of polystyrene using GPC (gel permeation chromatography).
- the content of the (F) elastomer in the resin composition is not particularly limited, but from the viewpoint of significantly obtaining the desired effect of the present invention when the non-volatile component in the resin composition is 100% by mass. It can be preferably 20% by mass or less, more preferably 15% by mass or less, still more preferably 10% by mass or less, still more preferably 7% by mass or less, and particularly preferably 5% by mass or less.
- the lower limit of the content of the (F) elastomer in the resin composition is not particularly limited, but when the non-volatile component in the resin composition is 100% by mass, for example, 0% by mass or more, 0.01.
- 0.05% by mass or more preferably 0.1% by mass or more, more preferably 0.5% by mass or more, still more preferably 1% by mass or more, still more preferably 2% by mass or more, particularly. It may be preferably 3% by mass or more.
- the resin composition of the present invention may further contain any additive as a non-volatile component.
- additives include heat of epoxy resin, epoxy acrylate resin, urethane acrylate resin, urethane resin, cyanate resin, polyimide resin, benzoxazine resin, unsaturated polyester resin, phenol resin, melamine resin, silicone resin and the like.
- Curing resin Curing accelerators such as imidazole-based curing accelerators, phosphorus-based curing accelerators, urea-based curing accelerators, guanidine-based curing accelerators, metal-based curing accelerators, amine-based curing accelerators; phenol-based curing agents, Naftor-based curing agents, acid anhydride-based curing agents, thiol-based curing agents, benzoxazine-based curing agents, cyanate ester-based curing agents, carbodiimide-based curing agents, imidazole-based curing agents, curing agents such as active ester compounds; rubber particles, etc.
- Curing accelerators such as imidazole-based curing accelerators, phosphorus-based curing accelerators, urea-based curing accelerators, guanidine-based curing accelerators, metal-based curing accelerators, amine-based curing accelerators; phenol-based curing agents, Naftor-based curing agents, acid anhydride
- Organic fillers organic metal compounds such as organic copper compounds, organic zinc compounds, organic cobalt compounds; colorants such as phthalocyanine blue, phthalocyanine green, iodin green, diazo yellow, crystal violet, titanium oxide, carbon black; hydroquinone, Anti-polymerization agents such as catechol, pyrogallol, phenothiazine; leveling agents such as silicone-based leveling agents and acrylic polymer-based leveling agents; thickeners such as Benton and montmorillonite; Defoaming agents such as foaming agents and vinyl resin-based defoaming agents; UV absorbers such as benzotriazole-based ultraviolet absorbers; Adhesive improvers such as ureasilane; Triazole-based adhesion-imparting agents, Tetrazole-based adhesion-imparting agents, Adhesion-imparting agents such as triazine-based adhesion-imparting agents; Antioxidants such as hindered phenol-based antioxidants and hindered
- stabilizers such as stabilizers, titanate-based stabilizers, aluminate-based stabilizers, zirconate-based stabilizers, isocyanate-based stabilizers, carboxylic acid-based stabilizers, and carboxylic acid anhydride-based stabilizers.
- stabilizers such as stabilizers, titanate-based stabilizers, aluminate-based stabilizers, zirconate-based stabilizers, isocyanate-based stabilizers, carboxylic acid-based stabilizers, and carboxylic acid anhydride-based stabilizers.
- one type may be used alone, or two or more types may be used in combination at any ratio.
- the content of other additives can be appropriately set by those skilled in the art.
- the resin composition of the present invention may further contain an arbitrary organic solvent as a volatile component in addition to the above-mentioned non-volatile component.
- an arbitrary organic solvent as a volatile component in addition to the above-mentioned non-volatile component.
- the (H) organic solvent a known solvent can be appropriately used, and the type thereof is not particularly limited.
- the organic solvent include ketone solvents such as acetone, methyl ethyl ketone, methyl isobutyl ketone and cyclohexanone; methyl acetate, ethyl acetate, butyl acetate, isobutyl acetate, isoamyl acetate, methyl propionate, ethyl propionate and ⁇ -.
- Ester-based solvents such as butyrolactone; ether-based solvents such as tetrahydropyran, tetrahydrofuran, 1,4-dioxane, diethyl ether, diisopropyl ether, dibutyl ether, diphenyl ether and anisol; alcohol-based solvents such as methanol, ethanol, propanol, butanol and ethylene glycol Solvents: Ether ester solvents such as 2-ethoxyethyl acetate, propylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether acetate, ethyl diglycol acetate, ⁇ -butyrolactone, methyl methoxypropionate; methyl lactate, ethyl lactate, 2-hydroxyiso Ester alcohol solvent such as methyl butyrate; ether alcohol solvent such as 2-methoxypropanol, 2-methoxyethanol, 2-ethoxyethanol, propylene glycol
- the above-mentioned aliphatic hydrocarbon-based solvent; aromatic hydrocarbon-based solvents such as benzene, toluene, xylene, ethylbenzene, and trimethylbenzene can be mentioned.
- the organic solvent may be used alone or in combination of two or more at any ratio.
- the content of the (H) organic solvent is not particularly limited, but when all the components in the resin composition are 100% by mass, for example, 60% by mass or less and 40% by mass or less. , 30% by mass or less, 20% by mass or less, 15% by mass or less, 10% by mass or less, and the like.
- the resin composition of the present invention may be, for example, a resin having (A) a specific maleimide compound, (B) a vinylphenyl group and / or a (meth) acryloyl group in an arbitrary preparation container, and (A') or the like, if necessary.
- the temperature can be appropriately set, and heating and / or cooling may be performed temporarily or from beginning to end.
- the resin composition may be uniformly dispersed by stirring or shaking using, for example, a stirring device such as a mixer or a shaking device in the process of adding and mixing, or thereafter. Further, at the same time as stirring or shaking, defoaming may be performed under low pressure conditions such as under vacuum.
- the resin composition of the present invention contains (A) a specific maleimide compound, and (B) a resin having a vinylphenyl group and / or a (meth) acryloyl group.
- A a specific maleimide compound
- B a resin having a vinylphenyl group and / or a (meth) acryloyl group.
- the cured product of the resin composition of the present invention may have a feature of being excellent in copper plating peel strength. Therefore, in one embodiment, the copper plating peel strength calculated from the load when the copper-plated conductor layer is formed on the cured product and the copper-plated conductor layer is peeled off in the vertical direction as in Test Example 2 below is preferable.
- the upper limit is not particularly limited, but may be, for example, 10 kgf / cm or less.
- the cured product of the resin composition of the present invention may have a feature of low dielectric loss tangent (Df). Therefore, in one embodiment, the dielectric positive contact (Df) of the cured product of the resin composition when measured at 5.8 GHz and 23 ° C. as in Test Example 1 below is preferably 0.020 or less and 0.010 or less. , More preferably 0.009 or less, 0.008 or less, still more preferably 0.007 or less, 0.006 or less, 0.005 or less, particularly preferably 0.004 or less, 0.0035 or less, 0.003 or less. obtain.
- Df dielectric positive contact
- the resin composition of the present invention may have a feature that the minimum melt viscosity is low. Therefore, in one embodiment, the frequency is 1 Hz, the strain is 5 degrees, the load is 100 g, the temperature rise rate is 5 ° C./min, and the temperature range is 60 ° C. to 180 ° C. using a dynamic viscoelasticity measuring device as in Test Example 4 below.
- the minimum melt viscosity as measured can be preferably 2500 poise or less, more preferably 2000 poise or less, still more preferably 1800 poise or less.
- the cured product of the resin composition of the present invention may have a feature of having a low relative permittivity (Dk). Therefore, in one embodiment, the relative permittivity (Dk) of the cured product of the resin composition when measured at 5.8 GHz and 23 ° C. as in Test Example 1 below is preferably 5.0 or less, more preferably. It can be 4.0 or less, more preferably 3.5 or less, particularly preferably 3.2 or less, 3.0 or less.
- the cured product of the resin composition of the present invention may have a feature that the arithmetic average roughness (Ra) of the surface after the roughening treatment is low. Therefore, in one embodiment, the arithmetic average roughness (Ra) of the surface of the cured product after the roughening treatment measured as in Test Example 3 below is preferably 300 nm or less, more preferably 200 nm or less, still more preferably 150 nm. Below, it may be even more preferably 130 nm or less, and particularly preferably 110 nm or less. The lower limit is not particularly limited and may be, for example, 1 nm or more and 2 nm or more.
- the resin composition of the present invention can be suitably used as a resin composition for insulating use, particularly as a resin composition for forming an insulating layer.
- a resin composition for forming the insulating layer for forming the conductor layer (including the rewiring layer) formed on the insulating layer (resin for forming the insulating layer for forming the conductor layer). It can be suitably used as a composition).
- a printed wiring board described later it can be suitably used as a resin composition for forming an insulating layer of a printed wiring board (resin composition for forming an insulating layer of a printed wiring board).
- the resin composition of the present invention also requires a resin composition such as a resin sheet, a sheet-like laminated material such as a prepreg, a solder resist, an underfill material, a die bonding material, a semiconductor encapsulant, a hole filling resin, and a component embedding resin.
- a resin composition such as a resin sheet, a sheet-like laminated material such as a prepreg, a solder resist, an underfill material, a die bonding material, a semiconductor encapsulant, a hole filling resin, and a component embedding resin.
- a resin composition such as a resin sheet, a sheet-like laminated material such as a prepreg, a solder resist, an underfill material, a die bonding material, a semiconductor encapsulant, a hole filling resin, and a component embedding resin.
- the resin composition of the present invention is for a rewiring forming layer as an insulating layer for forming the rewiring layer.
- a rewiring layer may be further formed on the sealing layer.
- Step of laminating a temporary fixing film on a base material (2) A process of temporarily fixing a semiconductor chip on a temporary fixing film, (3) Step of forming a sealing layer on a semiconductor chip, (4) Step of peeling the base material and the temporary fixing film from the semiconductor chip, (5) A step of forming a rewiring forming layer as an insulating layer on the surface from which the base material and the temporary fixing film of the semiconductor chip are peeled off, and (6) a rewiring layer as a conductor layer is formed on the rewiring forming layer.
- the resin composition of the present invention provides an insulating layer having good component embedding property, it can be suitably used even when the printed wiring board is a component built-in circuit board.
- the resin composition of the present invention can be applied and used in a varnished state, but industrially, it is generally preferable to use the resin composition in the form of a sheet-like laminated material containing the resin composition.
- the following resin sheets and prepregs are preferable.
- the resin sheet comprises a support and a resin composition layer provided on the support, and the resin composition layer is formed from the resin composition of the present invention.
- the thickness of the resin composition layer is preferably 50 ⁇ m or less from the viewpoint of reducing the thickness of the printed wiring board and providing a cured product having excellent insulating properties even if the cured product of the resin composition is a thin film. It is preferably 40 ⁇ m or less.
- the lower limit of the thickness of the resin composition layer is not particularly limited, but may be usually 5 ⁇ m or more, 10 ⁇ m or more, or the like.
- the support examples include a film made of a plastic material, a metal foil, and a release paper, and a film made of a plastic material and a metal foil are preferable.
- the plastic material may be, for example, polyethylene terephthalate (hereinafter abbreviated as "PET”) or polyethylene naphthalate (hereinafter abbreviated as “PEN”).
- PET polyethylene terephthalate
- PEN polyethylene naphthalate
- PC polycarbonate
- acrylics such as polymethylmethacrylate (PMMA)
- PMMA polymethylmethacrylate
- TAC triacetylcellulose
- PES polyethersulfide
- polyethers examples thereof include ketones and polyimides.
- polyethylene terephthalate and polyethylene naphthalate are preferable, and inexpensive polyethylene terephthalate is particularly preferable.
- the metal foil When a metal foil is used as the support, examples of the metal foil include copper foil, aluminum foil, and the like, and copper foil is preferable.
- the copper foil a foil made of a single metal of copper may be used, and a foil made of an alloy of copper and another metal (for example, tin, chromium, silver, magnesium, nickel, zirconium, silicon, titanium, etc.) may be used. You may use it.
- the support may be matted, corona-treated, or antistatic-treated on the surface to be joined to the resin composition layer.
- a support with a release layer having a release layer on the surface to be joined to the resin composition layer may be used.
- the release agent used for the release layer of the support with the release layer include one or more release agents selected from the group consisting of alkyd resin, polyolefin resin, urethane resin, and silicone resin. ..
- a commercially available product may be used.
- “SK-1” and “SK-1” manufactured by Lintec Corporation which are PET films having a release layer containing an alkyd resin-based mold release agent as a main component. Examples include “AL-5", “AL-7", “Lumilar T60” manufactured by Toray Industries, “Purex” manufactured by Teijin Ltd., and “Unipee” manufactured by Unitika Ltd.
- the thickness of the support is not particularly limited, but is preferably in the range of 5 ⁇ m to 75 ⁇ m, and more preferably in the range of 10 ⁇ m to 60 ⁇ m.
- the thickness of the entire support with a release layer is preferably in the above range.
- the resin sheet may further contain any layer, if necessary.
- an arbitrary layer include a protective film similar to the support provided on a surface of the resin composition layer that is not bonded to the support (that is, a surface opposite to the support). Be done.
- the thickness of the protective film is not particularly limited, but is, for example, 1 ⁇ m to 40 ⁇ m.
- a resin varnish prepared by dissolving the resin composition as it is in a liquid resin composition or in an organic solvent is applied onto a support using a die coater or the like, and further dried. It can be produced by forming a resin composition layer.
- organic solvent examples include the same organic solvents as those described as the components of the resin composition.
- the organic solvent may be used alone or in combination of two or more.
- Drying may be carried out by a known method such as heating or blowing hot air.
- the drying conditions are not particularly limited, but the resin composition layer is dried so that the content of the organic solvent is 10% by mass or less, preferably 5% by mass or less.
- the temperature is 50 ° C to 150 ° C for 3 minutes to 10
- the resin composition layer can be formed by drying for a minute.
- the resin sheet can be rolled up and stored. If the resin sheet has a protective film, it can be used by peeling off the protective film.
- the prepreg is formed by impregnating a sheet-like fiber base material with the resin composition of the present invention.
- the sheet-like fiber base material used for the prepreg is not particularly limited, and those commonly used as the base material for the prepreg such as glass cloth, aramid non-woven fabric, and liquid crystal polymer non-woven fabric can be used.
- the thickness of the sheet-shaped fiber base material is preferably 50 ⁇ m or less, more preferably 40 ⁇ m or less, still more preferably 30 ⁇ m or less, and particularly preferably 20 ⁇ m or less.
- the lower limit of the thickness of the sheet-shaped fiber base material is not particularly limited. Usually, it is 10 ⁇ m or more.
- the prepreg can be produced by a known method such as a hot melt method or a solvent method.
- the thickness of the prepreg can be in the same range as the resin composition layer in the above-mentioned resin sheet.
- the sheet-shaped laminated material of the present invention can be suitably used for forming an insulating layer of a printed wiring board (for an insulating layer of a printed wiring board), and for forming an interlayer insulating layer of a printed wiring board (printed). It can be more preferably used for the interlayer insulating layer of the wiring board).
- the printed wiring board of the present invention includes an insulating layer made of a cured product obtained by curing the resin composition of the present invention.
- the printed wiring board can be manufactured, for example, by using the above-mentioned resin sheet by a method including the following steps (I) and (II).
- (I) A step of laminating a resin sheet on an inner layer substrate so that the resin composition layer of the resin sheet is bonded to the inner layer substrate
- (II) The resin composition layer is cured (for example, thermosetting) to form an insulating layer.
- the “inner layer substrate” used in the step (I) is a member that becomes a substrate of a printed wiring board, and is, for example, a glass epoxy substrate, a metal substrate, a polyester substrate, a polyimide substrate, a BT resin substrate, and a thermosetting polyphenylene ether substrate. And so on. Further, the substrate may have a conductor layer on one side or both sides thereof, and the conductor layer may be patterned. An inner layer board in which a conductor layer (circuit) is formed on one side or both sides of the board may be referred to as an "inner layer circuit board".
- an intermediate product in which an insulating layer and / or a conductor layer should be further formed when the printed wiring board is manufactured is also included in the "inner layer substrate" in the present invention.
- the printed wiring board is a circuit board with built-in components
- an inner layer board containing built-in components may be used.
- the inner layer substrate and the resin sheet can be laminated, for example, by heat-pressing the resin sheet to the inner layer substrate from the support side.
- the member for heat-pressing the resin sheet to the inner layer substrate include a heated metal plate (SUS end plate or the like) or a metal roll (SUS roll). It is preferable not to press the heat-bonded member directly onto the resin sheet, but to press it through an elastic material such as heat-resistant rubber so that the resin sheet sufficiently follows the surface irregularities of the inner layer substrate.
- the inner layer substrate and the resin sheet may be laminated by the vacuum laminating method.
- the heat crimping temperature is preferably in the range of 60 ° C. to 160 ° C., more preferably 80 ° C. to 140 ° C.
- the heat crimping pressure is preferably 0.098 MPa to 1.77 MPa, more preferably 0. It is in the range of .29 MPa to 1.47 MPa
- the heat crimping time is preferably in the range of 20 seconds to 400 seconds, more preferably 30 seconds to 300 seconds.
- Lamination can be carried out under reduced pressure conditions preferably with a pressure of 26.7 hPa or less.
- Lamination can be performed by a commercially available vacuum laminator.
- the commercially available vacuum laminator include a vacuum pressurizing laminator manufactured by Meiki Co., Ltd., a vacuum applicator manufactured by Nikko Materials, and a batch type vacuum pressurizing laminator.
- the laminated resin sheet may be smoothed by pressing under normal pressure (under atmospheric pressure), for example, from the support side.
- the press conditions for the smoothing treatment can be the same as the heat-bonding conditions for the above-mentioned lamination.
- the smoothing process can be performed by a commercially available laminator.
- the laminating and smoothing treatment may be continuously performed using the above-mentioned commercially available vacuum laminator.
- the support may be removed between steps (I) and step (II), or may be removed after step (II).
- step (II) the resin composition layer is cured (for example, thermosetting) to form an insulating layer made of a cured product of the resin composition.
- the curing conditions of the resin composition layer are not particularly limited, and the conditions usually adopted when forming the insulating layer of the printed wiring board may be used.
- the thermosetting conditions of the resin composition layer differ depending on the type of the resin composition and the like, but in one embodiment, the curing temperature is preferably 120 ° C. to 240 ° C., more preferably 150 ° C. to 220 ° C., still more preferable. Is 170 ° C to 210 ° C.
- the curing time can be preferably 5 minutes to 120 minutes, more preferably 10 minutes to 100 minutes, and even more preferably 15 minutes to 100 minutes.
- the resin composition layer Before the resin composition layer is thermally cured, the resin composition layer may be preheated at a temperature lower than the curing temperature. For example, prior to thermosetting the resin composition layer, the resin composition layer is heated at a temperature of 50 ° C. to 120 ° C., preferably 60 ° C. to 115 ° C., more preferably 70 ° C. to 110 ° C. for 5 minutes or more. Preheating may be preferably 5 to 150 minutes, more preferably 15 to 120 minutes, still more preferably 15 to 100 minutes.
- steps (III) to (V) may be carried out according to various methods known to those skilled in the art used for manufacturing a printed wiring board.
- the support is removed after the step (II)
- the support may be removed between the steps (II) and the step (III), between the steps (III) and the step (IV), or the step ( It may be carried out between IV) and step (V).
- the formation of the insulating layer and the conductor layer in steps (II) to (V) may be repeated to form a multilayer wiring board.
- the printed wiring board of the present invention can be manufactured by using the above-mentioned prepreg.
- the manufacturing method is basically the same as when a resin sheet is used.
- Step (III) is a step of drilling holes in the insulating layer, whereby holes such as via holes and through holes can be formed in the insulating layer.
- the step (III) may be carried out by using, for example, a drill, a laser, a plasma, or the like, depending on the composition of the resin composition used for forming the insulating layer.
- the dimensions and shape of the holes may be appropriately determined according to the design of the printed wiring board.
- Step (IV) is a step of roughening the insulating layer.
- smear removal is also performed.
- the procedure and conditions for the roughening treatment are not particularly limited, and known procedures and conditions usually used for forming the insulating layer of the printed wiring board can be adopted.
- the insulating layer can be roughened by performing a swelling treatment with a swelling liquid, a roughening treatment with an oxidizing agent, and a neutralization treatment with a neutralizing liquid in this order.
- the swelling solution used for the roughening treatment is not particularly limited, and examples thereof include an alkaline solution and a surfactant solution, preferably an alkaline solution, and the alkaline solution is more preferably a sodium hydroxide solution or a potassium hydroxide solution. preferable.
- Examples of commercially available swelling liquids include "Swelling Dip Security Guns P" and "Swelling Dip Security Guns SBU” manufactured by Atotech Japan.
- the swelling treatment with the swelling liquid is not particularly limited, but can be performed, for example, by immersing the insulating layer in the swelling liquid at 30 ° C. to 90 ° C. for 1 minute to 20 minutes. From the viewpoint of suppressing the swelling of the resin of the insulating layer to an appropriate level, it is preferable to immerse the insulating layer in a swelling liquid at 40 ° C to 80 ° C for 5 to 15 minutes.
- the oxidizing agent used for the roughening treatment is not particularly limited, and examples thereof include an alkaline permanganate solution in which potassium permanganate or sodium permanganate is dissolved in an aqueous solution of sodium hydroxide.
- the roughening treatment with an oxidizing agent such as an alkaline permanganate solution is preferably performed by immersing the insulating layer in an oxidizing agent solution heated to 60 ° C to 100 ° C for 10 to 30 minutes.
- the concentration of permanganate in the alkaline permanganate solution is preferably 5% by mass to 10% by mass.
- Examples of commercially available oxidizing agents include alkaline permanganate solutions such as "Concentrate Compact CP" and "Dozing Solution Security P" manufactured by Atotech Japan.
- the neutralizing solution used for the roughening treatment is preferably an acidic aqueous solution, and examples of commercially available products include "Reduction Solution Security P” manufactured by Atotech Japan.
- the treatment with the neutralizing solution can be performed by immersing the treated surface that has been roughened with the oxidizing agent in the neutralizing solution at 30 ° C to 80 ° C for 5 to 30 minutes. From the viewpoint of workability and the like, a method of immersing the object roughened with an oxidizing agent in a neutralizing solution at 40 ° C to 70 ° C for 5 to 20 minutes is preferable.
- the root mean square roughness (Rq) of the surface of the insulating layer after the roughening treatment is preferably 500 nm or less, more preferably 400 nm or less, still more preferably 300 nm or less.
- the lower limit is not particularly limited and may be, for example, 1 nm or more and 2 nm or more.
- the root mean square roughness (Rq) of the insulating layer surface can be measured using a non-contact surface roughness meter.
- Step (V) is a step of forming a conductor layer, and a conductor layer is formed on the insulating layer.
- the conductor material used for the conductor layer is not particularly limited.
- the conductor layer is one or more selected from the group consisting of gold, platinum, palladium, silver, copper, aluminum, cobalt, chromium, zinc, nickel, titanium, tungsten, iron, tin and indium. Contains metal.
- the conductor layer may be a single metal layer or an alloy layer, and the alloy layer may be, for example, an alloy of two or more metals selected from the above group (for example, nickel-chromium alloy, copper, etc.). Examples include layers formed from nickel alloys and copper-titanium alloys).
- Nickel alloys, copper-titanium alloy alloy layers are preferred, chromium, nickel, titanium, aluminum, zinc, gold, palladium, silver or copper single metal layers, or nickel-chromium alloy alloy layers are more preferred, copper singles.
- a metal layer is more preferred.
- the conductor layer may have a single-layer structure, a single metal layer made of different types of metals or alloys, or a multi-layer structure in which two or more alloy layers are laminated.
- the layer in contact with the insulating layer is preferably a single metal layer of chromium, zinc or titanium, or an alloy layer of nickel-chromium alloy.
- the thickness of the conductor layer depends on the desired design of the printed wiring board, but is generally 3 ⁇ m to 35 ⁇ m, preferably 5 ⁇ m to 30 ⁇ m.
- the conductor layer may be formed by plating.
- the surface of the insulating layer can be plated by a conventionally known technique such as a semi-additive method or a full additive method to form a conductor layer having a desired wiring pattern, and the semi-additive can be manufactured from the viewpoint of ease of manufacture. It is preferably formed by the method.
- a semi-additive method or a full additive method to form a conductor layer having a desired wiring pattern
- the semi-additive can be manufactured from the viewpoint of ease of manufacture. It is preferably formed by the method.
- an example of forming the conductor layer by the semi-additive method will be shown.
- a plating seed layer is formed on the surface of the insulating layer by electroless plating.
- a mask pattern that exposes a part of the plating seed layer corresponding to a desired wiring pattern is formed on the formed plating seed layer.
- the mask pattern is removed.
- the unnecessary plating seed layer can be removed by etching or the like to form a conductor layer having a desired wiring pattern.
- the conductor layer may be formed using a metal leaf.
- the step (V) is carried out between the steps (I) and the step (II).
- the support is removed and a metal leaf is laminated on the surface of the exposed resin composition layer.
- the laminating of the resin composition layer and the metal foil may be carried out by a vacuum laminating method.
- the laminating conditions may be the same as the conditions described for step (I).
- step (II) is carried out to form an insulating layer.
- the metal foil on the insulating layer can be used to form a conductor layer having a desired wiring pattern by a conventionally known technique such as a subtractive method or a modified semi-additive method.
- the metal foil can be manufactured by a known method such as an electrolysis method or a rolling method.
- Examples of commercially available metal foils include HLP foils and JXUT-III foils manufactured by JX Nippon Mining & Metals Co., Ltd., 3EC-III foils and TP-III foils manufactured by Mitsui Mining & Smelting Co., Ltd.
- the semiconductor device of the present invention includes the printed wiring board of the present invention.
- the semiconductor device of the present invention can be manufactured by using the printed wiring board of the present invention.
- semiconductor devices examples include various semiconductor devices used in electric products (for example, computers, mobile phones, digital cameras, televisions, etc.) and vehicles (for example, motorcycles, automobiles, trains, ships, aircraft, etc.).
- Example 1 23 parts of an isopropyridene group-containing maleimide compound (“MIR-5000-60T” manufactured by Nippon Kayaku Co., Ltd., a toluene solution containing 60% by mass of a non-volatile component, a main component (non-volatile component): a maleimide compound represented by the following formula (A)) , Vinyl benzyl-modified polyphenylene ether resin ("OPE-2St 1200” manufactured by Mitsubishi Gas Chemicals, Inc., toluene solution with number average molecular weight of 1200, non-volatile content of 65% by mass), polymerization initiator (peroxide manufactured by Nichiyu Co., Ltd.
- Perbutyl (registered trademark) C ) 0.5 part, spherical silica surface-treated with an inorganic filler (amine-based alkoxysilane compound ("KBM573 "manufactured by Shin-Etsu Chemical Industry Co., Ltd.) (" SO-C2 "manufactured by Admatex), Average particle size 0.5 ⁇ m, specific surface area 5.8 m 2 / g)) 50 parts, and ester-type phenoxy resin (“YL7891T30” manufactured by Mitsubishi Chemical Co., Ltd., 1: 1 solution of MEK and cyclohexanone with a solid content of 30% by mass) 10 parts were mixed and uniformly dispersed using a high-speed rotary mixer to obtain a resin composition (resin varnish).
- an inorganic filler amine-based alkoxysilane compound
- SO-C2 manufactured by Admatex
- Average particle size 0.5 ⁇ m, specific surface area 5.8 m 2 / g
- Example 2 Instead of 20 parts of vinylbenzyl-modified polyphenylene ether resin (Mitsubishi Gas Chemicals "OPE-2St 1200"), styrene-divinylbenzene copolymer (Nittetsu Chemical & Materials “ODV-XET (X04)", weight A resin composition (resin varnish) was obtained in the same manner as in Example 1 except that 20 parts (average molecular weight 3110, vinyl group equivalent 380 g / eq., 65 mass% solution) was used.
- OPE-2St 1200 styrene-divinylbenzene copolymer
- ODV-XET (X04) weight A resin composition (resin varnish) was obtained in the same manner as in Example 1 except that 20 parts (average molecular weight 3110, vinyl group equivalent 380 g / eq., 65 mass% solution) was used.
- Example 3 Instead of 20 parts of vinylbenzyl-modified polyphenylene ether resin (Mitsubishi Gas Chemical Company "OPE-2St 1200"), 20 parts of methacrylic-modified polyphenylene ether resin (SABIC "SA9000-111", number average molecular weight 1850 to 1950) A resin composition (resin varnish) was obtained in the same manner as in Example 1 except that it was used.
- Example 4 The amount of the isopropyridene group-containing maleimide compound (“MIR-5000-60T” manufactured by Nippon Kayaku Co., Ltd.) has been changed from 23 parts to 18 parts, and the biphenyl aralkyl type maleimide compound (“MIR-3000” manufactured by Nippon Kayaku Co., Ltd.) has been changed.
- a resin composition (resin varnish) was obtained in the same manner as in Example 1 except that 5 parts of MEK / toluene mixed solution having a non-volatile content of 70% was used.
- Example 5 The amount of the isopropyridene group-containing maleimide compound (“MIR-5000-60T” manufactured by Nippon Kayaku Co., Ltd.) has been changed from 23 parts to 21 parts, and the liquid aliphatic maleimide compound (“BMI” manufactured by Designer Moleculars Co., Ltd.) has been changed.
- a resin composition (resin varnish) was obtained in the same manner as in Example 1 except that 2 parts were used.
- Example 6 Instead of 10 parts of an ester-type phenoxy resin (Mitsubishi Chemical's "YL7891T30", a 1: 1 solution of MEK and cyclohexanone with a solid content of 30% by mass), an elastomer (styrene-ethylene / butylene-styrene block co-weight manufactured by Kraton) A resin composition (resin varnish) was obtained in the same manner as in Example 1 except that 3 parts of the coalesced "FG1924") were used.
- an ester-type phenoxy resin Mitsubishi Chemical's "YL7891T30"
- MEK cyclohexanone with a solid content of 30% by mass
- elastomer styrene-ethylene / butylene-styrene block co-weight manufactured by Kraton
- Example 7 The amount of the ester-type phenoxy resin (“YL7891T30” manufactured by Mitsubishi Chemical Co., Ltd., a 1: 1 solution of MEK and cyclohexanone having a solid content of 30% by mass) was changed from 10 parts to 5 parts, and the polyimide resin obtained in Synthesis Example 1 was used. A resin composition (resin varnish) was obtained in the same manner as in Example 1 except that 7 parts of 1 were added.
- YL7891T30 manufactured by Mitsubishi Chemical Co., Ltd., a 1: 1 solution of MEK and cyclohexanone having a solid content of 30% by mass
- Example 8> The amount of "SO-C2" manufactured by Admatex was changed from 50 parts to 40 parts, and instead, an inorganic filler having a hollow part (amine-based alkoxysilane compound ("KBM573" manufactured by Shin-Etsu Chemical Industry Co., Ltd.) was used on the surface.
- the resin composition (same as in Example 6) except that 10 parts of spherical silica having a treated hollow portion (“BA-S” manufactured by JGC Catalysts and Chemicals, Inc., average particle size 2.6 ⁇ m) was used. Resin varnish) was obtained.
- ⁇ Test Example 1 Measurement of Relative Permittivity (Dk) and Dielectric Dissipation Factor (Df)>
- Dk Relative Permittivity
- Df Dielectric Dissipation Factor
- A5 polyethylene terephthalate film
- the resin compositions (resin varnishes) obtained in Examples and Comparative Examples were uniformly applied onto the release layer of this support so that the thickness of the resin composition layer after drying was 40 ⁇ m. Then, the resin composition was dried at 80 ° C. to 100 ° C. (average 90 ° C.) for 4 minutes to obtain a resin sheet containing a support and a resin composition layer.
- the obtained resin sheet was heated at 190 ° C. for 90 minutes to heat-cure the resin composition layer. Then, the support was peeled off to obtain a cured product of the resin composition. This cured product was cut into test pieces having a width of 2 mm and a length of 80 mm.
- the relative permittivity (Dk) and the dielectric loss tangent (Df) of the test piece were measured at a measurement frequency of 5.8 GHz and a measurement temperature of 23 ° C. by a cavity resonance perturbation method using “HP8632B” manufactured by Azilent Technologies. Measurements were made for three test pieces, and the average values are shown in Table 1 below.
- the laminated substrate was immersed in a neutralizing solution (reduction sholusin securigant P (aqueous solution of sulfuric acid) manufactured by Atotech Japan) at 40 ° C. for 5 minutes, and then the laminated substrate was dried at 80 ° C. for 30 minutes. Then, "evaluation substrate A" was obtained.
- a neutralizing solution reduction sholusin securigant P (aqueous solution of sulfuric acid) manufactured by Atotech Japan
- the evaluation substrate A was immersed in an electroless plating solution containing PdCl 2 at 40 ° C. for 5 minutes, and then immersed in an electroless copper plating solution at 25 ° C. for 20 minutes. Then, it was heated at 150 ° C. for 30 minutes to perform annealing treatment. After that, an etching resist was formed, and a pattern was formed by etching. Then, copper sulfate electrolytic plating was performed to form a conductor layer with a thickness of 20 ⁇ m. Next, the annealing treatment was performed at 190 ° C. for 60 minutes to obtain "evaluation substrate B".
- a notch was formed in the conductor layer of the evaluation substrate B to surround a rectangular portion having a width of 10 mm and a length of 100 mm.
- One end of the rectangular part was peeled off and grasped with a gripping tool (autocom type testing machine "AC-50C-SL" manufactured by TSE Co., Ltd.). With a gripper, the rectangular part was peeled off in the vertical direction at a speed of 50 mm / min at room temperature, and the load (kgf / cm) when the 35 mm was peeled off was measured as the copper plating peel strength, and the following was measured. It is shown in Table 1.
- ⁇ Test Example 3 Measurement of Surface Roughness Ra> The arithmetic average roughness Ra of the surface of the insulating layer of the evaluation substrate A produced in Test Example 2 (4) was measured. The measurement was carried out using a non-contact type surface roughness meter (WYKO NT3300 manufactured by Becoin Sturments) with a VSI mode and a 50x lens, and the measurement range was 121 ⁇ m ⁇ 92 ⁇ m. This measurement was performed at 10 measurement points, and the average value is shown in Table 1 below.
- WYKO NT3300 manufactured by Becoin Sturments
- ⁇ Test Example 4 Measurement of minimum melt viscosity>
- the resin sheet obtained in Test Example 1 was peeled off from the support film, and the frequency was 1 Hz, the strain was 5 degrees, the load was 100 g, the temperature rise rate was 5 ° C / min, and the temperature was measured by the dynamic viscoelasticity measuring device G-3000 manufactured by UBM. Measurements were made in the range of 60 ° C to 180 ° C.
- Table 1 below shows the amounts of raw materials used, the content of non-volatile components, and the measurement results of the test examples of the resin compositions of Examples and Comparative Examples.
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Abstract
The present invention addresses the problem of providing a resin composition such that the minimum melt viscosity can be further reduced, the dielectric loss factor (Df) is low, and a cured article having a superior copper plating peel strength can be obtained, and provides a resin composition containing (A) a maleimide compound that has a isopropylidene group bonded to two aromatic carbon atoms in different aromatic rings, and (B) a resin having a vinyl phenyl group and/or a (meth)acryloyl group.
Description
本発明は、マレイミド化合物を含む樹脂組成物に関する。さらには、当該樹脂組成物を用いて得られる硬化物、シート状積層材料、樹脂シート、プリント配線板、及び半導体装置に関する。
The present invention relates to a resin composition containing a maleimide compound. Further, the present invention relates to a cured product obtained by using the resin composition, a sheet-like laminated material, a resin sheet, a printed wiring board, and a semiconductor device.
プリント配線板の製造技術として、絶縁層と導体層を交互に積み重ねるビルドアップ方式による製造方法が知られている。ビルドアップ方式による製造方法において、一般に、絶縁層は樹脂組成物を硬化させて形成される。近年、絶縁層の誘電率等の誘電特性のさらなる向上、銅密着性のさらなる向上が求められている。しかし、これまでのところ、銅めっきピール強度が高い材料を用いた場合、樹脂組成物の最低溶融粘度の高さや材料の誘電正接(Df)の高さに課題があった。
As a manufacturing technique for printed wiring boards, a manufacturing method using a build-up method in which insulating layers and conductor layers are alternately stacked is known. In the build-up manufacturing method, the insulating layer is generally formed by curing the resin composition. In recent years, further improvement of dielectric properties such as dielectric constant of an insulating layer and further improvement of copper adhesion have been required. However, so far, when a material having a high copper plating peel strength is used, there are problems in the high minimum melt viscosity of the resin composition and the high dielectric loss tangent (Df) of the material.
これまでに、イソプロピリデン基を含むマレイミド化合物が知られている(特許文献1)。
So far, maleimide compounds containing an isopropylidene group have been known (Patent Document 1).
本発明の課題は、最低溶融粘度をより低く抑えることができ、誘電正接(Df)が低く且つ銅めっきピール強度に優れた硬化物を得ることができる樹脂組成物を提供することにある。
An object of the present invention is to provide a resin composition capable of suppressing the minimum melt viscosity to a lower level, obtaining a cured product having a low dielectric loss tangent (Df) and excellent copper plating peel strength.
本発明の課題を達成すべく、本発明者らは鋭意検討した結果、樹脂組成物の成分として、(A)異なる芳香環の2個の芳香族炭素原子に結合したイソプロピリデン基を有するマレイミド化合物、及び(B)ビニルフェニル基及び/又は(メタ)アクリロイル基を有する樹脂を使用することにより、意外にも、樹脂組成物の最低溶融粘度をより低く抑えることができ、誘電正接(Df)が低く且つ銅めっきピール強度に優れた硬化物を得ることができることを見出し、本発明を完成させるに至った。
As a result of diligent studies to achieve the object of the present invention, (A) a maleimide compound having an isopropyride group bonded to two aromatic carbon atoms of different aromatic rings as a component of the resin composition. And, by using a resin having (B) vinylphenyl group and / or (meth) acryloyl group, surprisingly, the minimum melt viscosity of the resin composition can be suppressed to a lower value, and the dielectric positive contact (Df) can be reduced. It has been found that a cured product having a low copper plating peel strength and excellent in copper plating peel strength can be obtained, and the present invention has been completed.
すなわち、本発明は以下の内容を含む。
[1] (A)異なる芳香環の2個の芳香族炭素原子に結合したイソプロピリデン基を有するマレイミド化合物、及び(B)ビニルフェニル基及び/又は(メタ)アクリロイル基を有する樹脂を含む樹脂組成物。
[2] (A)成分が、式(A2): That is, the present invention includes the following contents.
[1] A resin composition containing (A) a maleimide compound having an isopropylidene group bonded to two aromatic carbon atoms of different aromatic rings, and (B) a resin having a vinylphenyl group and / or a (meth) acryloyl group. thing.
[2] The component (A) is the formula (A2) :.
[1] (A)異なる芳香環の2個の芳香族炭素原子に結合したイソプロピリデン基を有するマレイミド化合物、及び(B)ビニルフェニル基及び/又は(メタ)アクリロイル基を有する樹脂を含む樹脂組成物。
[2] (A)成分が、式(A2): That is, the present invention includes the following contents.
[1] A resin composition containing (A) a maleimide compound having an isopropylidene group bonded to two aromatic carbon atoms of different aromatic rings, and (B) a resin having a vinylphenyl group and / or a (meth) acryloyl group. thing.
[2] The component (A) is the formula (A2) :.
[式中、環A及び環Bは、それぞれ独立して、置換基を有していてもよい芳香環を示し;aは、1以上の整数を示す。]
で表されるマレイミド化合物を含む、上記[1]に記載の樹脂組成物。
[3] (A)成分が、式(A-1): [In the formula, rings A and B each independently represent an aromatic ring that may have a substituent; a represents an integer of 1 or more. ]
The resin composition according to the above [1], which comprises the maleimide compound represented by.
[3] The component (A) is the formula (A-1) :.
で表されるマレイミド化合物を含む、上記[1]に記載の樹脂組成物。
[3] (A)成分が、式(A-1): [In the formula, rings A and B each independently represent an aromatic ring that may have a substituent; a represents an integer of 1 or more. ]
The resin composition according to the above [1], which comprises the maleimide compound represented by.
[3] The component (A) is the formula (A-1) :.
[式中、R1及びR2は、それぞれ独立して、アルキル基又はアリール基を示し;aは、1以上の整数を示し;x及びyは、それぞれ独立して、0、1、2又は3を示す。]
で表されるマレイミド化合物を含む、上記[1]又は[2]に記載の樹脂組成物。
[4] aが、2~10の整数である、上記[2]又は[3]に記載の樹脂組成物。
[5] (B)成分が、ビニルフェニル基及び/又は(メタ)アクリロイル基を有する熱可塑性樹脂である、上記[1]~[4]の何れかに記載の樹脂組成物。
[6] (B)成分が、ビニルフェニル基及び/又は(メタ)アクリロイル基を有する変性ポリフェニレンエーテル樹脂、並びにビニルフェニル基及び/又は(メタ)アクリロイル基を有する変性ポリスチレン樹脂から選ばれる樹脂である、上記[1]~[5]の何れかに記載の樹脂組成物。
[7] (A)成分の含有量が、樹脂組成物中の不揮発成分を100質量%とした場合、5質量%~30質量%である、上記[1]~[6]の何れかに記載の樹脂組成物。
[8] (B)成分の含有量が、樹脂組成物中の不揮発成分を100質量%とした場合、5質量%~40質量%である、上記[1]~[7]の何れかに記載の樹脂組成物。
[9] (B)成分に対する(A)成分の質量比((A)成分/(B)成分)が、0.3~3である、上記[1]~[8]の何れかに記載の樹脂組成物。
[10] さらに(C)無機充填材を含む、上記[1]~[9]の何れかに記載の樹脂組成物。
[11] (C)成分の含有量が、樹脂組成物中の不揮発成分を100質量%とした場合、40質量%以上である、上記[10]に記載の樹脂組成物。
[12] (C)成分に対する(A)成分の質量比((A)成分/(C)成分)が、0.1~1である、上記[10]又は[11]に記載の樹脂組成物。
[13] 樹脂組成物の硬化物の誘電正接(Df)が、5.8GHz、23℃で測定した場合、0.004以下である、上記[1]~[12]の何れかに記載の樹脂組成物。
[14] 樹脂組成物の硬化物の比誘電率(Dk)が、5.8GHz、23℃で測定した場合、3.5以下である、上記[1]~[13]の何れかに記載の樹脂組成物。
[15] 上記[1]~[14]の何れかに記載の樹脂組成物の硬化物。
[16] 上記[1]~[14]の何れかに記載の樹脂組成物を含有する、シート状積層材料。
[17] 支持体と、当該支持体上に設けられた上記[1]~[14]の何れかに記載の樹脂組成物から形成される樹脂組成物層と、を有する樹脂シート。
[18] 上記[1]~[14]の何れかに記載の樹脂組成物の硬化物からなる絶縁層を備えるプリント配線板。
[19] 上記[18]に記載のプリント配線板を含む、半導体装置。 [In the formula, R 1 and R 2 independently represent an alkyl group or an aryl group; a represents an integer of 1 or more; x and y independently represent 0, 1, 2 or, respectively. 3 is shown. ]
The resin composition according to the above [1] or [2], which comprises the maleimide compound represented by.
[4] The resin composition according to the above [2] or [3], wherein a is an integer of 2 to 10.
[5] The resin composition according to any one of the above [1] to [4], wherein the component (B) is a thermoplastic resin having a vinylphenyl group and / or a (meth) acryloyl group.
[6] The component (B) is a resin selected from a modified polyphenylene ether resin having a vinylphenyl group and / or a (meth) acryloyl group, and a modified polystyrene resin having a vinylphenyl group and / or a (meth) acryloyl group. , The resin composition according to any one of the above [1] to [5].
[7] The content of the component (A) is 5% by mass to 30% by mass when the non-volatile component in the resin composition is 100% by mass, according to any one of the above [1] to [6]. Resin composition.
[8] The content of the component (B) is 5% by mass to 40% by mass when the non-volatile component in the resin composition is 100% by mass, according to any one of the above [1] to [7]. Resin composition.
[9] The above-mentioned [1] to [8], wherein the mass ratio of the component (A) to the component (B) (component (A) / component (B)) is 0.3 to 3. Resin composition.
[10] The resin composition according to any one of the above [1] to [9], further comprising (C) an inorganic filler.
[11] The resin composition according to the above [10], wherein the content of the component (C) is 40% by mass or more when the non-volatile component in the resin composition is 100% by mass.
[12] The resin composition according to the above [10] or [11], wherein the mass ratio of the component (A) to the component (C) (component (A) / component (C)) is 0.1 to 1. ..
[13] The resin according to any one of [1] to [12] above, wherein the dielectric loss tangent (Df) of the cured product of the resin composition is 0.004 or less when measured at 5.8 GHz and 23 ° C. Composition.
[14] The above-mentioned [1] to [13], wherein the relative permittivity (Dk) of the cured product of the resin composition is 3.5 or less when measured at 5.8 GHz and 23 ° C. Resin composition.
[15] A cured product of the resin composition according to any one of the above [1] to [14].
[16] A sheet-like laminated material containing the resin composition according to any one of the above [1] to [14].
[17] A resin sheet having a support and a resin composition layer formed from the resin composition according to any one of the above [1] to [14] provided on the support.
[18] A printed wiring board provided with an insulating layer made of a cured product of the resin composition according to any one of the above [1] to [14].
[19] A semiconductor device including the printed wiring board according to the above [18].
で表されるマレイミド化合物を含む、上記[1]又は[2]に記載の樹脂組成物。
[4] aが、2~10の整数である、上記[2]又は[3]に記載の樹脂組成物。
[5] (B)成分が、ビニルフェニル基及び/又は(メタ)アクリロイル基を有する熱可塑性樹脂である、上記[1]~[4]の何れかに記載の樹脂組成物。
[6] (B)成分が、ビニルフェニル基及び/又は(メタ)アクリロイル基を有する変性ポリフェニレンエーテル樹脂、並びにビニルフェニル基及び/又は(メタ)アクリロイル基を有する変性ポリスチレン樹脂から選ばれる樹脂である、上記[1]~[5]の何れかに記載の樹脂組成物。
[7] (A)成分の含有量が、樹脂組成物中の不揮発成分を100質量%とした場合、5質量%~30質量%である、上記[1]~[6]の何れかに記載の樹脂組成物。
[8] (B)成分の含有量が、樹脂組成物中の不揮発成分を100質量%とした場合、5質量%~40質量%である、上記[1]~[7]の何れかに記載の樹脂組成物。
[9] (B)成分に対する(A)成分の質量比((A)成分/(B)成分)が、0.3~3である、上記[1]~[8]の何れかに記載の樹脂組成物。
[10] さらに(C)無機充填材を含む、上記[1]~[9]の何れかに記載の樹脂組成物。
[11] (C)成分の含有量が、樹脂組成物中の不揮発成分を100質量%とした場合、40質量%以上である、上記[10]に記載の樹脂組成物。
[12] (C)成分に対する(A)成分の質量比((A)成分/(C)成分)が、0.1~1である、上記[10]又は[11]に記載の樹脂組成物。
[13] 樹脂組成物の硬化物の誘電正接(Df)が、5.8GHz、23℃で測定した場合、0.004以下である、上記[1]~[12]の何れかに記載の樹脂組成物。
[14] 樹脂組成物の硬化物の比誘電率(Dk)が、5.8GHz、23℃で測定した場合、3.5以下である、上記[1]~[13]の何れかに記載の樹脂組成物。
[15] 上記[1]~[14]の何れかに記載の樹脂組成物の硬化物。
[16] 上記[1]~[14]の何れかに記載の樹脂組成物を含有する、シート状積層材料。
[17] 支持体と、当該支持体上に設けられた上記[1]~[14]の何れかに記載の樹脂組成物から形成される樹脂組成物層と、を有する樹脂シート。
[18] 上記[1]~[14]の何れかに記載の樹脂組成物の硬化物からなる絶縁層を備えるプリント配線板。
[19] 上記[18]に記載のプリント配線板を含む、半導体装置。 [In the formula, R 1 and R 2 independently represent an alkyl group or an aryl group; a represents an integer of 1 or more; x and y independently represent 0, 1, 2 or, respectively. 3 is shown. ]
The resin composition according to the above [1] or [2], which comprises the maleimide compound represented by.
[4] The resin composition according to the above [2] or [3], wherein a is an integer of 2 to 10.
[5] The resin composition according to any one of the above [1] to [4], wherein the component (B) is a thermoplastic resin having a vinylphenyl group and / or a (meth) acryloyl group.
[6] The component (B) is a resin selected from a modified polyphenylene ether resin having a vinylphenyl group and / or a (meth) acryloyl group, and a modified polystyrene resin having a vinylphenyl group and / or a (meth) acryloyl group. , The resin composition according to any one of the above [1] to [5].
[7] The content of the component (A) is 5% by mass to 30% by mass when the non-volatile component in the resin composition is 100% by mass, according to any one of the above [1] to [6]. Resin composition.
[8] The content of the component (B) is 5% by mass to 40% by mass when the non-volatile component in the resin composition is 100% by mass, according to any one of the above [1] to [7]. Resin composition.
[9] The above-mentioned [1] to [8], wherein the mass ratio of the component (A) to the component (B) (component (A) / component (B)) is 0.3 to 3. Resin composition.
[10] The resin composition according to any one of the above [1] to [9], further comprising (C) an inorganic filler.
[11] The resin composition according to the above [10], wherein the content of the component (C) is 40% by mass or more when the non-volatile component in the resin composition is 100% by mass.
[12] The resin composition according to the above [10] or [11], wherein the mass ratio of the component (A) to the component (C) (component (A) / component (C)) is 0.1 to 1. ..
[13] The resin according to any one of [1] to [12] above, wherein the dielectric loss tangent (Df) of the cured product of the resin composition is 0.004 or less when measured at 5.8 GHz and 23 ° C. Composition.
[14] The above-mentioned [1] to [13], wherein the relative permittivity (Dk) of the cured product of the resin composition is 3.5 or less when measured at 5.8 GHz and 23 ° C. Resin composition.
[15] A cured product of the resin composition according to any one of the above [1] to [14].
[16] A sheet-like laminated material containing the resin composition according to any one of the above [1] to [14].
[17] A resin sheet having a support and a resin composition layer formed from the resin composition according to any one of the above [1] to [14] provided on the support.
[18] A printed wiring board provided with an insulating layer made of a cured product of the resin composition according to any one of the above [1] to [14].
[19] A semiconductor device including the printed wiring board according to the above [18].
本発明の樹脂組成物によれば、最低溶融粘度をより低く抑えることができ、誘電正接(Df)が低く且つ銅めっきピール強度に優れた硬化物を得ることができる。
According to the resin composition of the present invention, the minimum melt viscosity can be suppressed to a lower level, and a cured product having a low dielectric loss tangent (Df) and excellent copper plating peel strength can be obtained.
以下、本発明をその好適な実施形態に即して詳細に説明する。ただし、本発明は、下記実施形態及び例示物に限定されるものではなく、本発明の請求の範囲及びその均等の範囲を逸脱しない範囲において任意に変更して実施され得る。
Hereinafter, the present invention will be described in detail according to the preferred embodiment thereof. However, the present invention is not limited to the following embodiments and examples, and may be arbitrarily modified and implemented without departing from the scope of claims of the present invention and the equivalent scope thereof.
<樹脂組成物>
本発明の樹脂組成物は、(A)異なる芳香環の2個の芳香族炭素原子に結合したイソプロピリデン基を有するマレイミド化合物(以下「特定マレイミド化合物」という場合がある)、及び(B)ビニルフェニル基及び/又は(メタ)アクリロイル基を有する樹脂を含む。このような樹脂組成物を用いることにより、最低溶融粘度をより低く抑えることができ、誘電正接(Df)が低く且つ銅めっきピール強度に優れた硬化物を得ることができる。 <Resin composition>
The resin composition of the present invention comprises (A) a maleimide compound having an isopropyridene group bonded to two aromatic carbon atoms of different aromatic rings (hereinafter, may be referred to as "specific maleimide compound"), and (B) vinyl. Includes resins with phenyl and / or (meth) acryloyl groups. By using such a resin composition, the minimum melt viscosity can be suppressed to a lower level, and a cured product having a low dielectric loss tangent (Df) and excellent copper plating peel strength can be obtained.
本発明の樹脂組成物は、(A)異なる芳香環の2個の芳香族炭素原子に結合したイソプロピリデン基を有するマレイミド化合物(以下「特定マレイミド化合物」という場合がある)、及び(B)ビニルフェニル基及び/又は(メタ)アクリロイル基を有する樹脂を含む。このような樹脂組成物を用いることにより、最低溶融粘度をより低く抑えることができ、誘電正接(Df)が低く且つ銅めっきピール強度に優れた硬化物を得ることができる。 <Resin composition>
The resin composition of the present invention comprises (A) a maleimide compound having an isopropyridene group bonded to two aromatic carbon atoms of different aromatic rings (hereinafter, may be referred to as "specific maleimide compound"), and (B) vinyl. Includes resins with phenyl and / or (meth) acryloyl groups. By using such a resin composition, the minimum melt viscosity can be suppressed to a lower level, and a cured product having a low dielectric loss tangent (Df) and excellent copper plating peel strength can be obtained.
本発明の樹脂組成物は、(A)特定マレイミド化合物、及び(B)ビニルフェニル基及び/又は(メタ)アクリロイル基を有する樹脂の他に、さらに任意の成分を含んでいてもよい。任意の成分としては、例えば、(A’)その他のマレイミド化合物、(C)無機充填材、(D)ラジカル重合開始剤、(E)熱可塑性樹脂、(F)エラストマー、(G)その他の添加剤、及び(H)有機溶剤が挙げられる。以下、樹脂組成物に含まれる各成分について詳細に説明する。
The resin composition of the present invention may further contain any component in addition to (A) the specific maleimide compound and (B) the resin having a vinylphenyl group and / or (meth) acryloyl group. Optional components include, for example, (A') other maleimide compounds, (C) inorganic fillers, (D) radical polymerization initiators, (E) thermoplastic resins, (F) elastomers, (G) and other additions. Agents and (H) organic solvents can be mentioned. Hereinafter, each component contained in the resin composition will be described in detail.
<(A)特定マレイミド化合物>
本発明の樹脂組成物は、(A)特定マレイミド化合物を含む。(A)特定マレイミド化合物は、1種単独で用いてもよく、2種以上を任意の比率で組み合わせて用いてもよい。 <(A) Specific maleimide compound>
The resin composition of the present invention contains (A) a specific maleimide compound. (A) The specific maleimide compound may be used alone or in combination of two or more at any ratio.
本発明の樹脂組成物は、(A)特定マレイミド化合物を含む。(A)特定マレイミド化合物は、1種単独で用いてもよく、2種以上を任意の比率で組み合わせて用いてもよい。 <(A) Specific maleimide compound>
The resin composition of the present invention contains (A) a specific maleimide compound. (A) The specific maleimide compound may be used alone or in combination of two or more at any ratio.
マレイミド化合物とは、1分子中に少なくとも1個のマレイミド基(2,5-ジヒドロ-2,5-ジオキソ-1H-ピロール-1-イル基)を有する化合物を意味する。(A)特定マレイミド化合物におけるマレイミド基は、芳香族炭素原子に結合していても、脂肪族炭素原子に結合していてもよいが、芳香族炭素原子に結合したものを含むことが好ましく、(A)特定マレイミド化合物におけるマレイミド基すべてが、芳香族炭素原子に結合したものであることがより好ましい。(A)特定マレイミド化合物1分子中におけるマレイミド基の数は、2以上であることが好ましく、3以上であることがより好ましく、3~11であることがより好ましく、3~6であることがさらに好ましい。
The maleimide compound means a compound having at least one maleimide group (2,5-dihydro-2,5-dioxo-1H-pyrrole-1-yl group) in one molecule. (A) The maleimide group in the specific maleimide compound may be bonded to an aromatic carbon atom or an aliphatic carbon atom, but preferably contains one bonded to an aromatic carbon atom (A). A) It is more preferable that all the maleimide groups in the specific maleimide compound are bonded to aromatic carbon atoms. (A) The number of maleimide groups in one molecule of the specific maleimide compound is preferably 2 or more, more preferably 3 or more, more preferably 3 to 11, and 3 to 6. More preferred.
(A)特定マレイミド化合物は、異なる芳香環の2個の芳香族炭素原子に結合したイソプロピリデン基(-C(CH3)2-)を1分子中に少なくとも1個有する。(A)特定マレイミド化合物に含まれるイソプロピリデン基は、マレイミド基を有する芳香環における芳香族炭素原子とマレイミド基を有さない芳香環における芳香族炭素原子との組み合わせの2個の芳香族炭素原子に結合したイソプロピリデン基、マレイミド基を有する異なる芳香環における芳香族炭素原子に結合したイソプロピリデン基、及びマレイミド基を有さない異なる芳香環における芳香族炭素原子に結合したイソプロピリデン基のいずれであってもよい。(A)特定マレイミド化合物は、好ましくは、マレイミド基を有する芳香環における芳香族炭素原子とマレイミド基を有さない芳香環における芳香族炭素原子との組み合わせの2個の芳香族炭素原子に結合したイソプロピリデン基を有し、特に好ましくは、(A)特定マレイミド化合物に含まれるイソプロピリデン基すべてが、マレイミド基を有する芳香環における芳香族炭素原子とマレイミド基を有さない芳香環における芳香族炭素原子との組み合わせの2個の芳香族炭素原子に結合したイソプロピリデン基である。(A)特定マレイミド化合物1分子中におけるこのようなイソプロピリデン基の数は、2以上であることが好ましく、4以上であることがより好ましく、4~20であることがさらに好ましく、4~10であることが特に好ましい。
(A) The specific maleimide compound has at least one isopropylidene group (-C (CH 3 ) 2- ) bonded to two aromatic carbon atoms of different aromatic rings in one molecule. (A) The isopropyridene group contained in the specific maleimide compound is two aromatic carbon atoms in a combination of an aromatic carbon atom in an aromatic ring having a maleimide group and an aromatic carbon atom in an aromatic ring having no maleimide group. Either an isopropyridene group bonded to an isopropyridene group bonded to an isopropyridene group bonded to an aromatic carbon atom in a different aromatic ring having a maleimide group, or an isopropyridene group bonded to an aromatic carbon atom in a different aromatic ring having no maleimide group. There may be. (A) The specific maleimide compound is preferably bonded to two aromatic carbon atoms in a combination of an aromatic carbon atom in an aromatic ring having a maleimide group and an aromatic carbon atom in an aromatic ring having no maleimide group. It has an isopropyridene group, and particularly preferably, (A) all the isopropyridene groups contained in the specific maleimide compound are an aromatic carbon atom in an aromatic ring having a maleimide group and an aromatic carbon in an aromatic ring having no maleimide group. It is an isopropylidene group bonded to two aromatic carbon atoms in combination with an atom. (A) The number of such isopropyrine groups in one molecule of the specific maleimide compound is preferably 2 or more, more preferably 4 or more, still more preferably 4 to 20, and 4 to 10. Is particularly preferable.
芳香環とは、環上のπ電子系に含まれる電子数が4p+2個(pは自然数)であるヒュッケル則に従う環を意味する。芳香環は、炭素原子を環構成原子とする芳香族炭素環、又は環構成原子として、炭素原子に加えて、酸素原子、窒素原子、硫黄原子等のヘテロ原子を有する芳香族複素環であり得るが、一実施形態において、芳香族炭素環であることが好ましい。芳香環は、一実施形態において、5~14員の芳香環が好ましく、5~10員の芳香環がより好ましく、5又は6員の芳香環がさらに好ましい。芳香環の好適な具体例としては、ベンゼン環、ナフタレン環、アントラセン環、フェナントレン環等が挙げられ、より好ましくは、ベンゼン環又はナフタレン環であり、特に好ましくはベンゼン環である。
The aromatic ring means a ring according to Hückel's law in which the number of electrons contained in the π-electron system on the ring is 4p + 2 (p is a natural number). The aromatic ring may be an aromatic carbocycle having a carbon atom as a ring-constituting atom, or an aromatic heterocyclic ring having a heteroatom such as an oxygen atom, a nitrogen atom, and a sulfur atom in addition to the carbon atom as the ring-constituting atom. However, in one embodiment, it is preferably an aromatic carbon ring. In one embodiment, the aromatic ring is preferably a 5- to 14-membered aromatic ring, more preferably a 5- to 10-membered aromatic ring, and even more preferably a 5- or 6-membered aromatic ring. Preferable specific examples of the aromatic ring include a benzene ring, a naphthalene ring, an anthracene ring, a phenanthrene ring and the like, more preferably a benzene ring or a naphthalene ring, and particularly preferably a benzene ring.
(A)特定マレイミド化合物は、一実施形態において、好ましくは、式(A1):
(A) The specific maleimide compound is preferably the formula (A1): in one embodiment.
[式中、環A、環B及び環Cは、それぞれ独立して、置換基を有していてもよい芳香環を示し;Xは、それぞれ独立して、単結合、-C(Rx)2-、-O-、-CO-、-S-、-SO-、-SO2-、-CONH-、又は-NHCO-を示し;Rxは、それぞれ独立して、水素原子、置換基を有していてもよいアルキル基、又は置換基を有していてもよいアリール基を示し;aは、1以上の整数を示し;bは、それぞれ独立して、0又は1を示し;cは、それぞれ独立して、0、1、2又は3を示す。]
で表されるマレイミド化合物を含む。a単位及びc単位は、それぞれ、単位毎に同一であってもよいし、異なっていてもよい。 [In the formula, ring A, ring B and ring C each independently represent an aromatic ring which may have a substituent; X is an independent single bond, —C (R x ). 2- , -O-, -CO-, -S-, -SO-, -SO 2- , -CONH-, or -NHCO-; R x independently contains a hydrogen atom and a substituent. Indicates an alkyl group which may have an alkyl group or an aryl group which may have a substituent; a indicates an integer of 1 or more; b indicates 0 or 1 independently of each other; c indicates 0 or 1. , Independently indicate 0, 1, 2 or 3. ]
Includes maleimide compounds represented by. The a unit and the c unit may be the same or different for each unit.
で表されるマレイミド化合物を含む。a単位及びc単位は、それぞれ、単位毎に同一であってもよいし、異なっていてもよい。 [In the formula, ring A, ring B and ring C each independently represent an aromatic ring which may have a substituent; X is an independent single bond, —C (R x ). 2- , -O-, -CO-, -S-, -SO-, -SO 2- , -CONH-, or -NHCO-; R x independently contains a hydrogen atom and a substituent. Indicates an alkyl group which may have an alkyl group or an aryl group which may have a substituent; a indicates an integer of 1 or more; b indicates 0 or 1 independently of each other; c indicates 0 or 1. , Independently indicate 0, 1, 2 or 3. ]
Includes maleimide compounds represented by. The a unit and the c unit may be the same or different for each unit.
環A、環B及び環Cは、それぞれ独立して、置換基を有していてもよい芳香環を示し、好ましくは、置換基を有していてもよい芳香族炭素環、より好ましくは、置換基を有していてもよいベンゼン環又は置換基を有していてもよいナフタレン環であり、さらに好ましくは、アルキル基及びアリール基から選ばれる基で置換されていてもよいベンゼン環、又はアルキル基及びアリール基から選ばれる基で置換されていてもよいナフタレン環であり、特に好ましくは、アルキル基及びアリール基から選ばれる基で置換されていてもよいベンゼン環である。
Rings A, B and C each independently represent an aromatic ring which may have a substituent, preferably an aromatic carbocycle which may have a substituent, and more preferably. A benzene ring which may have a substituent or a naphthalene ring which may have a substituent, more preferably a benzene ring which may be substituted with a group selected from an alkyl group and an aryl group, or a group. It is a naphthalene ring which may be substituted with a group selected from an alkyl group and an aryl group, and particularly preferably a benzene ring which may be substituted with a group selected from an alkyl group and an aryl group.
本明細書中、「置換基」としては、特に限定されるものではないが、例えば、アルキル基、アルケニル基、アリール基、アリール-アルキル基、アルキル-オキシ基、アルケニル-オキシ基、アリール-オキシ基、アルキル-カルボニル基、アルケニル-カルボニル基、アリール-カルボニル基、アルキル-オキシ-カルボニル基、アルケニル-オキシ-カルボニル基、アリール-オキシ-カルボニル基、アルキル-カルボニル-オキシ基、アルケニル-カルボニル-オキシ基、アリール-カルボニル-オキシ基等の1価の置換基が挙げられ、置換可能であれば、オキソ基(=O)等の2価の置換基も含み得る。
In the present specification, the "substituted group" is not particularly limited, but for example, an alkyl group, an alkenyl group, an aryl group, an aryl-alkyl group, an alkyl-oxy group, an alkenyl-oxy group, and an aryl-oxy group. Group, alkyl-carbonyl group, alkenyl-carbonyl group, aryl-carbonyl group, alkyl-oxy-carbonyl group, alkenyl-oxy-carbonyl group, aryl-oxy-carbonyl group, alkyl-carbonyl-oxy group, alkenyl-carbonyl-oxy Examples thereof include a monovalent substituent such as a group and an aryl-carbonyl-oxy group, and if substitutable, a divalent substituent such as an oxo group (= O) may also be included.
アルキル(基)とは、直鎖、分枝鎖及び/又は環状の1価の脂肪族飽和炭化水素基を意味する。アルキル(基)は、特に指定がない限り、炭素原子数1~14のアルキル(基)が好ましい。アルキル(基)としては、例えば、メチル基、エチル基、プロピル基、イソプロピル基、ブチル基、イソブチル基、sec-ブチル基、tert-ブチル基、ペンチル基、ヘキシル基、ヘプチル基、オクチル基、ノニル基、デシル基、シクロペンチル基、シクロヘキシル基、メチルシクロヘキシル基、ジメチルシクロヘキシル基、トリメチルシクロヘキシル基、シクロペンチルメチル基、シクロヘキシルメチル基等が挙げられる。アルケニル(基)とは、少なくとも1つの炭素-炭素二重結合を有する直鎖、分枝鎖及び/又は環状の1価の脂肪族不飽和炭化水素基を意味する。アルケニル(基)は、特に指定がない限り、炭素原子数2~14のアルケニル基が好ましい。アルケニル(基)としては、例えば、ビニル基、プロペニル基、ブテニル基、ペンテニル基、ヘキセニル基、ヘプテニル基、オクテニル基、ノネニル基、デセニル基、シクロヘキセニル基等が挙げられる。アリール(基)とは、1価の芳香族炭化水素基を意味する。アリール(基)は、特に指定がない限り、炭素原子数6~14のアリール(基)が好ましい。アリール(基)としては、例えば、フェニル基、1-ナフチル基、2-ナフチル基等が挙げられる。
Alkyl (group) means a linear, branched and / or cyclic monovalent aliphatic saturated hydrocarbon group. Unless otherwise specified, the alkyl (group) is preferably an alkyl (group) having 1 to 14 carbon atoms. Examples of the alkyl (group) include a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, an isobutyl group, a sec-butyl group, a tert-butyl group, a pentyl group, a hexyl group, a heptyl group, an octyl group and a nonyl group. Examples thereof include a group, a decyl group, a cyclopentyl group, a cyclohexyl group, a methylcyclohexyl group, a dimethylcyclohexyl group, a trimethylcyclohexyl group, a cyclopentylmethyl group, a cyclohexylmethyl group and the like. Alkenyl (group) means a linear, branched and / or cyclic monovalent aliphatic unsaturated hydrocarbon group having at least one carbon-carbon double bond. Unless otherwise specified, the alkenyl (group) is preferably an alkenyl group having 2 to 14 carbon atoms. Examples of the alkenyl (group) include a vinyl group, a propenyl group, a butenyl group, a pentenyl group, a hexenyl group, a heptenyl group, an octenyl group, a nonenyl group, a decenyl group, a cyclohexenyl group and the like. Aryl (group) means a monovalent aromatic hydrocarbon group. Unless otherwise specified, the aryl (group) is preferably an aryl (group) having 6 to 14 carbon atoms. Examples of the aryl (group) include a phenyl group, a 1-naphthyl group, a 2-naphthyl group and the like.
Xは、それぞれ独立して、単結合、-C(Rx)2-、-O-、-CO-、-S-、-SO-、-SO2-、-CONH-、又は-NHCO-を示し、好ましくは、単結合、-C(Rx)2-、又は-O-であり、より好ましくは、単結合、又は-C(Rx)2-であり、特に好ましくは、単結合である。Rxは、それぞれ独立して、水素原子、置換基を有していてもよいアルキル基、又は置換基を有していてもよいアリール基を示し、より好ましくは、水素原子、アルキル基、又はアリール基であり、さらに好ましくは、水素原子、又はアルキル基である。
X can independently form a single bond, -C (R x ) 2- , -O-, -CO-, -S-, -SO-, -SO 2- , -CONH-, or -NHCO-. Shown, preferably single bond, -C (R x ) 2- , or -O-, more preferably single bond, or -C (R x ) 2- , and particularly preferably single bond. be. R x independently represents a hydrogen atom, an alkyl group which may have a substituent, or an aryl group which may have a substituent, and more preferably, a hydrogen atom, an alkyl group, or an alkyl group. It is an aryl group, more preferably a hydrogen atom or an alkyl group.
aは、1以上の整数を示し、好ましくは、2以上であり、より好ましくは、2~10の整数であり、さらに好ましくは、2、3、4又は5である。(A)特定マレイミド化合物は、一実施形態において、aが1の式(A1)で表されるマレイミド化合物と、aが2以上の式(A1)で表されるマレイミド化合物とを含み、aが2以上の式(A1)で表されるマレイミド化合物を1質量%含有することが好ましく、5質量%含有することがより好ましく、8質量%含有することがさらに好ましく、10質量%含有することが特に好ましい。
A indicates an integer of 1 or more, preferably 2 or more, more preferably an integer of 2 to 10, and further preferably 2, 3, 4 or 5. (A) The specific maleimide compound includes, in one embodiment, a maleimide compound represented by the formula (A1) in which a is 1, and a maleimide compound represented by the formula (A1) in which a is 2 or more. The maleimide compound represented by the formula (A1) of 2 or more is preferably contained in an amount of 1% by mass, more preferably 5% by mass, further preferably 8% by mass, and 10% by mass. Especially preferable.
bは、それぞれ独立して、0又は1を示し、好ましくは、1である。cは、それぞれ独立して、0、1、2又は3を示し、好ましくは、0、1又は2であり、より好ましくは、0又は1であり、特に好ましくは0である。
B indicates 0 or 1 independently of each other, and is preferably 1. c independently indicates 0, 1, 2 or 3, preferably 0, 1 or 2, more preferably 0 or 1, and particularly preferably 0.
(A)特定マレイミド化合物は、一実施形態において、より好ましくは、式(A2):
(A) The specific maleimide compound is more preferably the formula (A2): in one embodiment.
[式中、各記号は、上記の同様である。]
で表されるマレイミド化合物を含む。 [In the formula, each symbol is the same as above. ]
Includes maleimide compounds represented by.
で表されるマレイミド化合物を含む。 [In the formula, each symbol is the same as above. ]
Includes maleimide compounds represented by.
(A)特定マレイミド化合物は、別の実施形態において、より好ましくは、式(A-1)~(A-6):
(A) The specific maleimide compound is more preferably the formulas (A-1) to (A-6): in another embodiment.
[式中、R1及びR2は、それぞれ独立して、アルキル基又はアリール基を示し;x及びyは、それぞれ独立して、0、1、2又は3を示し;その他の記号は、上記と同様である。]
の何れかで表されるマレイミド化合物を含み、一実施形態において、さらに好ましくは、式(A-1)で表される化合物を含み、一実施形態において、さらにより好ましくは、式(A-1a)又は(A-1b): [In the formula, R 1 and R 2 independently indicate an alkyl group or an aryl group; x and y independently indicate 0, 1, 2 or 3; other symbols are described above. Is similar to. ]
The maleimide compound represented by any of the above is contained, and in one embodiment, the compound represented by the formula (A-1) is contained, and in one embodiment, the formula (A-1a) is even more preferable. ) Or (A-1b):
の何れかで表されるマレイミド化合物を含み、一実施形態において、さらに好ましくは、式(A-1)で表される化合物を含み、一実施形態において、さらにより好ましくは、式(A-1a)又は(A-1b): [In the formula, R 1 and R 2 independently indicate an alkyl group or an aryl group; x and y independently indicate 0, 1, 2 or 3; other symbols are described above. Is similar to. ]
The maleimide compound represented by any of the above is contained, and in one embodiment, the compound represented by the formula (A-1) is contained, and in one embodiment, the formula (A-1a) is even more preferable. ) Or (A-1b):
[式中、各記号は、上記と同様である。]
で表される化合物を含み、一実施形態において、特に好ましくは、式(A-1a)で表される化合物を含む。 [In the formula, each symbol is the same as above. ]
In one embodiment, a compound represented by the formula (A-1a) is particularly preferably contained.
で表される化合物を含み、一実施形態において、特に好ましくは、式(A-1a)で表される化合物を含む。 [In the formula, each symbol is the same as above. ]
In one embodiment, a compound represented by the formula (A-1a) is particularly preferably contained.
R1及びR2は、それぞれ独立して、アルキル基又はアリール基を示し、好ましくは、アルキル基である。x及びyは、それぞれ独立して、0、1、2又は3を示し、好ましくは、0、1又は2であり、より好ましくは、0又は1であり、特に好ましくは0である。
R 1 and R 2 each independently represent an alkyl group or an aryl group, and are preferably an alkyl group. x and y independently represent 0, 1, 2 or 3, respectively, preferably 0, 1 or 2, more preferably 0 or 1, and particularly preferably 0.
(A)特定マレイミド化合物の重量平均分子量(Mw)は、好ましくは500~5000、より好ましくは500~4000、さらに好ましくは500~3000である。(A)特定マレイミド化合物の数平均分子量(Mn)は、好ましくは500~5000、より好ましくは500~4000、さらに好ましくは500~3000である。樹脂の重量平均分子量及び数平均分子量は、ゲルパーミエーションクロマトグラフィー(GPC)法により、ポリスチレン換算の値として測定できる。
(A) The weight average molecular weight (Mw) of the specific maleimide compound is preferably 500 to 5000, more preferably 500 to 4000, and even more preferably 500 to 3000. (A) The number average molecular weight (Mn) of the specific maleimide compound is preferably 500 to 5000, more preferably 500 to 4000, and even more preferably 500 to 3000. The weight average molecular weight and the number average molecular weight of the resin can be measured as polystyrene-equivalent values by the gel permeation chromatography (GPC) method.
(A)特定マレイミド化合物のマレイミド当量は、好ましくは100g/eq.~1000g/eq.、より好ましくは150g/eq.~400g/eq.である。(A)特定マレイミド化合物のマレイミド当量は、マレイミド基1当量あたりの(A)特定マレイミド化合物の質量である。
(A) The maleimide equivalent of the specific maleimide compound is preferably 100 g / eq. ~ 1000 g / eq. , More preferably 150 g / eq. ~ 400 g / eq. Is. The maleimide equivalent of the (A) specific maleimide compound is the mass of the (A) specific maleimide compound per one equivalent of the maleimide group.
(A)特定マレイミド化合物の市販品としては、例えば、日本化薬社製の「MIR-5000-60T」等が挙げられる。
(A) Examples of commercially available products of the specific maleimide compound include "MIR-5000-60T" manufactured by Nippon Kayaku Co., Ltd.
樹脂組成物中の(A)特定マレイミド化合物の含有量は、特に限定されるものではないが、樹脂組成物中の不揮発成分を100質量%とした場合、好ましくは50質量%以下、より好ましくは40質量%以下、さらに好ましくは30質量%以下、さらにより好ましくは25質量%以下、特に好ましくは20質量%以下である。樹脂組成物中の(A)特定マレイミド化合物の含有量の下限は、特に限定されるものではないが、樹脂組成物中の不揮発成分を100質量%とした場合、好ましくは0.1質量%以上、より好ましくは1質量%以上、さらに好ましくは5質量%以上、さらにより好ましくは8質量%以上、特に好ましくは10質量%以上である。
The content of the (A) specific maleimide compound in the resin composition is not particularly limited, but when the non-volatile component in the resin composition is 100% by mass, it is preferably 50% by mass or less, more preferably 50% by mass or less. It is 40% by mass or less, more preferably 30% by mass or less, still more preferably 25% by mass or less, and particularly preferably 20% by mass or less. The lower limit of the content of the (A) specific maleimide compound in the resin composition is not particularly limited, but is preferably 0.1% by mass or more when the non-volatile component in the resin composition is 100% by mass. , More preferably 1% by mass or more, still more preferably 5% by mass or more, still more preferably 8% by mass or more, and particularly preferably 10% by mass or more.
<(A’)その他のマレイミド化合物>
本発明の樹脂組成物は、さらに任意成分として(A)成分以外の(A’)マレイミド化合物を含む場合がある。(A’)その他のマレイミド化合物は、1種類単独で用いてもよく、2種類以上を任意に組み合わせて用いてもよい。 <(A') Other maleimide compounds>
The resin composition of the present invention may further contain a (A') maleimide compound other than the (A) component as an optional component. (A') Other maleimide compounds may be used alone or in any combination of two or more.
本発明の樹脂組成物は、さらに任意成分として(A)成分以外の(A’)マレイミド化合物を含む場合がある。(A’)その他のマレイミド化合物は、1種類単独で用いてもよく、2種類以上を任意に組み合わせて用いてもよい。 <(A') Other maleimide compounds>
The resin composition of the present invention may further contain a (A') maleimide compound other than the (A) component as an optional component. (A') Other maleimide compounds may be used alone or in any combination of two or more.
(A’)その他のマレイミド化合物は、特に限定されるものではなく、脂肪族アミン骨格を含む脂肪族マレイミド化合物であっても、芳香族アミン骨格を含む芳香族マレイミド化合物であってもよく、市販品としては、例えば、信越化学工業社製の「SLK-2600」、デザイナーモレキュールズ社製の「BMI-1500」、「BMI-1700」、「BMI-3000J」、「BMI-689」、「BMI-2500」(ダイマージアミン構造含有マレイミド化合物)、デザイナーモレキュールズ社製の「BMI-6100」(芳香族マレイミド化合物)、日本化薬社製の「MIR-3000-70MT」(ビフェニルアラルキル型マレイミド化合物)等が挙げられる。また、(A’)その他のマレイミド化合物として、発明協会公開技報公技番号2020-500211号に開示されているマレイミド樹脂(インダン環骨格含有マレイミド化合物)を用いてもよい。
The (A') other maleimide compound is not particularly limited, and may be an aliphatic maleimide compound containing an aliphatic amine skeleton or an aromatic maleimide compound containing an aromatic amine skeleton, and may be commercially available. Examples of the product include "SLK-2600" manufactured by Shinetsu Chemical Industry Co., Ltd., "BMI-1500", "BMI-1700", "BMI-3000J", "BMI-689", and "BMI-689" manufactured by Designer Molecule's. "BMI-2500" (maleimide compound containing dimerdiamine structure), "BMI-6100" (aromatic maleimide compound) manufactured by Designer Molecule, and "MIR-3000-70MT" (biphenyl aralkyl type maleimide compound) manufactured by Nippon Kayaku Co., Ltd. Compound) and the like. Further, as the (A') other maleimide compound, a maleimide resin (maleimide compound containing an indane ring skeleton) disclosed in Publication No. 2020-500211 of the Japan Institute of Invention and Innovation may be used.
(A’)その他のマレイミド化合物のマレイミド当量は、好ましくは100g/eq.~20000g/eq.、より好ましくは200g/eq.~15000g/eq.、さらに好ましくは300g/eq.~10000g/eq.である。(A’)その他のマレイミド化合物のマレイミド当量は、マレイミド基1当量あたりの(A’)その他のマレイミド化合物の質量である。
(A') The maleimide equivalent of the other maleimide compound is preferably 100 g / eq. ~ 20000 g / eq. , More preferably 200 g / eq. ~ 15000 g / eq. , More preferably 300 g / eq. ~ 10,000 g / eq. Is. The maleimide equivalent of the (A') other maleimide compound is the mass of the (A') other maleimide compound per 1 equivalent of the maleimide group.
(A’)その他のマレイミド化合物の重量平均分子量(Mw)は、好ましくは500~50000、より好ましくは700~20000である。(A’)その他のマレイミド化合物の数平均分子量(Mn)は、好ましくは500~50000、より好ましくは700~20000である。
The weight average molecular weight (Mw) of the (A') other maleimide compound is preferably 500 to 50,000, more preferably 700 to 20,000. The number average molecular weight (Mn) of the (A') other maleimide compound is preferably 500 to 50,000, more preferably 700 to 20,000.
樹脂組成物中の(A’)その他のマレイミド化合物の含有量は、特に限定されるものではないが、樹脂組成物中の不揮発成分を100質量%とした場合、好ましくは50質量%以下、より好ましくは40質量%以下、さらに好ましくは30質量%以下、さらにより好ましくは20質量%以下、特に好ましくは10質量%以下である。樹脂組成物中の(A’)その他のマレイミド化合物の含有量の下限は、特に限定されるものではないが、樹脂組成物中の不揮発成分を100質量%とした場合、例えば、0質量%以上、0.1質量%以上、1質量%以上、2質量%以上等であり得る。
The content of the (A') and other maleimide compounds in the resin composition is not particularly limited, but is preferably 50% by mass or less when the non-volatile component in the resin composition is 100% by mass. It is preferably 40% by mass or less, more preferably 30% by mass or less, still more preferably 20% by mass or less, and particularly preferably 10% by mass or less. The lower limit of the content of the (A') and other maleimide compounds in the resin composition is not particularly limited, but when the non-volatile component in the resin composition is 100% by mass, for example, 0% by mass or more. , 0.1% by mass or more, 1% by mass or more, 2% by mass or more, and the like.
樹脂組成物中の(A)特定マレイミド化合物の含有量は、樹脂組成物中の全マレイミド化合物((A)成分と(A’)成分の合計)を100質量%とした場合、好ましくは10質量%以上、より好ましくは30質量%以上、さらに好ましくは40質量%以上、特に好ましくは50質量%以上である。
The content of the (A) specific maleimide compound in the resin composition is preferably 10% by mass when the total maleimide compound (total of the (A) component and the (A') component) in the resin composition is 100% by mass. % Or more, more preferably 30% by mass or more, still more preferably 40% by mass or more, and particularly preferably 50% by mass or more.
<(B)ビニルフェニル基及び/又は(メタ)アクリロイル基を有する樹脂>
本発明の樹脂組成物は、(B)ビニルフェニル基及び/又は(メタ)アクリロイル基を有する樹脂を含有する。(メタ)アクリロイル基は、アクリロイル基又はメタクリロイル基を意味する。ビニルフェニル基は、2-ビニルフェニル基、3-ビニルフェニル基、4-ビニルフェニル基、又はこれらの芳香族炭素原子がさらに1個以上のアルキル基で置換されたもの等を含む。(B)成分は、通常、ビニルフェニル基及び/又は(メタ)アクリロイル基を1分子中に2個以上有する樹脂である。 <Resin having (B) vinyl phenyl group and / or (meth) acryloyl group>
The resin composition of the present invention contains (B) a resin having a vinyl phenyl group and / or (meth) acryloyl group. The (meth) acryloyl group means an acryloyl group or a methacryloyl group. The vinylphenyl group includes a 2-vinylphenyl group, a 3-vinylphenyl group, a 4-vinylphenyl group, or a group in which these aromatic carbon atoms are further substituted with one or more alkyl groups. The component (B) is usually a resin having two or more vinyl phenyl groups and / or (meth) acryloyl groups in one molecule.
本発明の樹脂組成物は、(B)ビニルフェニル基及び/又は(メタ)アクリロイル基を有する樹脂を含有する。(メタ)アクリロイル基は、アクリロイル基又はメタクリロイル基を意味する。ビニルフェニル基は、2-ビニルフェニル基、3-ビニルフェニル基、4-ビニルフェニル基、又はこれらの芳香族炭素原子がさらに1個以上のアルキル基で置換されたもの等を含む。(B)成分は、通常、ビニルフェニル基及び/又は(メタ)アクリロイル基を1分子中に2個以上有する樹脂である。 <Resin having (B) vinyl phenyl group and / or (meth) acryloyl group>
The resin composition of the present invention contains (B) a resin having a vinyl phenyl group and / or (meth) acryloyl group. The (meth) acryloyl group means an acryloyl group or a methacryloyl group. The vinylphenyl group includes a 2-vinylphenyl group, a 3-vinylphenyl group, a 4-vinylphenyl group, or a group in which these aromatic carbon atoms are further substituted with one or more alkyl groups. The component (B) is usually a resin having two or more vinyl phenyl groups and / or (meth) acryloyl groups in one molecule.
(B)成分は、1種単独で用いてもよく、2種以上を任意の比率で組み合わせて用いてもよい。一実施形態において、(B)成分は、各分子が、(B)成分の分子同士、或いは(A)成分又は(A’)成分の分子と反応し得る。
As the component (B), one type may be used alone, or two or more types may be used in combination at any ratio. In one embodiment, in the component (B), each molecule can react with the molecule of the component (B) or with the molecule of the component (A) or the component (A').
(B)成分は、好ましくは、ビニルフェニル基及び/又は(メタ)アクリロイル基を有する熱可塑性樹脂である。熱可塑性樹脂としては、例えば、フェノキシ樹脂、ポリビニルアセタール樹脂、ポリスチレン樹脂、ポリエチレン樹脂、ポリプロピレン樹脂、ポリブタジエン樹脂、ポリイミド樹脂、ポリアミドイミド樹脂、ポリエーテルイミド樹脂、ポリスルホン樹脂、ポリエーテルスルホン樹脂、ポリフェニレンエーテル樹脂、ポリカーボネート樹脂、ポリエーテルエーテルケトン樹脂、ポリエステル樹脂等が挙げられ、(B)成分は、これらの樹脂のビニルフェニル基及び/又は(メタ)アクリロイル基を有する変性樹脂であり得る。
The component (B) is preferably a thermoplastic resin having a vinylphenyl group and / or a (meth) acryloyl group. Examples of the thermoplastic resin include phenoxy resin, polyvinyl acetal resin, polystyrene resin, polyethylene resin, polypropylene resin, polybutadiene resin, polyimide resin, polyamideimide resin, polyetherimide resin, polysulfone resin, polyethersulfone resin, and polyphenylene ether resin. , Polycarbonate resin, polyether ether ketone resin, polyester resin and the like, and the component (B) can be a modified resin having a vinylphenyl group and / or (meth) acryloyl group of these resins.
(B)成分は、より好ましくは、ビニルフェニル基及び/又は(メタ)アクリロイル基を有する変性ポリフェニレンエーテル樹脂(以下「変性ポリフェニレンエーテル樹脂」と略す場合がある)、並びにビニルフェニル基及び/又は(メタ)アクリロイル基を有する変性ポリスチレン樹脂(以下「変性ポリスチレン樹脂」と略す場合がある)から選ばれる樹脂である。
The component (B) is more preferably a modified polyphenylene ether resin having a vinylphenyl group and / or a (meth) acryloyl group (hereinafter sometimes abbreviated as "modified polyphenylene ether resin"), and a vinylphenyl group and / or (. Meta) A resin selected from modified polystyrene resins having an acryloyl group (hereinafter, may be abbreviated as "modified polystyrene resin").
変性ポリフェニレンエーテル樹脂は、好ましくは、式(B-1):
The modified polyphenylene ether resin is preferably the formula (B-1) :.
[式中、R11及びR12は、それぞれ独立して、アルキル基を示し;R13、R14、R21、R22、R23及びR24は、それぞれ独立して、水素原子、又はアルキル基を示し;R31及びR32は、それぞれ独立して、ビニルフェニル基又は(メタ)アクリロイル基を示し;Yは、単結合、-C(Ry)2-、-O-、-CO-、-S-、-SO-、又は-SO2-を示し;Ryは、それぞれ独立して、水素原子、又はアルキル基を示し;Zは、単結合又はアルキレン基を示し;n及びmは、それぞれ独立して、1以上の整数を示し;pは、0又は1を示す。]
で表される樹脂である。n単位及びm単位は、それぞれ、単位毎に同一であってもよいし、異なっていてもよい。 [In the formula, R 11 and R 12 each independently indicate an alkyl group; R 13 , R 14 , R 21 , R 22 , R 23 and R 24 are independent hydrogen atoms or alkyl, respectively. Groups are indicated; R 31 and R 32 each independently indicate a vinylphenyl group or a (meth) acryloyl group; Y is a single bond, -C (R y ) 2- , -O-, -CO-. , -S-, -SO-, or -SO 2- ; Ry indicates a hydrogen atom or an alkyl group, respectively; Z indicates a single bond or an alkylene group; n and m indicate , Independently indicate an integer of 1 or more; p indicates 0 or 1. ]
It is a resin represented by. The n unit and the m unit may be the same or different for each unit.
で表される樹脂である。n単位及びm単位は、それぞれ、単位毎に同一であってもよいし、異なっていてもよい。 [In the formula, R 11 and R 12 each independently indicate an alkyl group; R 13 , R 14 , R 21 , R 22 , R 23 and R 24 are independent hydrogen atoms or alkyl, respectively. Groups are indicated; R 31 and R 32 each independently indicate a vinylphenyl group or a (meth) acryloyl group; Y is a single bond, -C (R y ) 2- , -O-, -CO-. , -S-, -SO-, or -SO 2- ; Ry indicates a hydrogen atom or an alkyl group, respectively; Z indicates a single bond or an alkylene group; n and m indicate , Independently indicate an integer of 1 or more; p indicates 0 or 1. ]
It is a resin represented by. The n unit and the m unit may be the same or different for each unit.
R11及びR12は、それぞれ独立して、アルキル基を示し、好ましくは、メチル基である。R13及びR14は、それぞれ独立して、水素原子、又はアルキル基を示し、好ましくは、水素原子である。R21及びR22は、それぞれ独立して、水素原子、又はアルキル基を示し、好ましくは、水素原子、又はメチル基であり、より好ましくは、メチル基である。R23及びR24は、それぞれ独立して、水素原子、又はアルキル基を示し、好ましくは、水素原子、又はメチル基であり、より好ましくは、R23及びR24のうち一方がメチル基であり且つ他方が水素原子である。
R 11 and R 12 each independently represent an alkyl group, preferably a methyl group. R 13 and R 14 each independently represent a hydrogen atom or an alkyl group, and are preferably a hydrogen atom. R 21 and R 22 each independently represent a hydrogen atom or an alkyl group, preferably a hydrogen atom or a methyl group, and more preferably a methyl group. R 23 and R 24 independently represent a hydrogen atom or an alkyl group, preferably a hydrogen atom or a methyl group, and more preferably one of R 23 and R 24 is a methyl group. And the other is a hydrogen atom.
R31及びR32は、それぞれ独立して、ビニルフェニル基又は(メタ)アクリロイル基を示し、Zは、単結合又はアルキレン基を示す。アルキレン基とは、直鎖、分枝鎖又は環状の2価の飽和炭化水素基を意味する。アルキレン基は、好ましくは炭素原子数1~6のアルキレン基である。アルキレン基としては、例えば、-CH2-、-CH2-CH2-、-CH(CH3)-、-CH2-CH2-CH2-、-CH2-CH(CH3)-、-CH(CH3)-CH2-、-C(CH3)2-等が挙げられる。好ましくは、R31及びR32が、ビニルフェニル基であり、且つZが、アルキレン基(特に好ましくは-CH2-)であるか、或いはR31及びR32が、(メタ)アクリロイル基であり、且つZは、単結合である。
R 31 and R 32 independently represent a vinylphenyl group or a (meth) acryloyl group, and Z represents a single bond or an alkylene group. The alkylene group means a linear, branched or cyclic divalent saturated hydrocarbon group. The alkylene group is preferably an alkylene group having 1 to 6 carbon atoms. Examples of the alkylene group include -CH 2- , -CH 2 -CH 2- , -CH (CH 3 )-, -CH 2 -CH 2 -CH 2- , -CH 2 -CH (CH 3 )-, -CH (CH 3 ) -CH 2- , -C (CH 3 ) 2- and the like can be mentioned. Preferably, R 31 and R 32 are vinylphenyl groups and Z is an alkylene group (particularly preferably −CH2- ), or R 31 and R 32 are (meth) acryloyl groups. And Z is a single bond.
Yは、単結合、-C(Ry)2-、-O-、-CO-、-S-、-SO-、又は-SO2-を示し、好ましくは、単結合、-C(Ry)2-、又は-O-であり、より好ましくは、単結合である。Ryは、それぞれ独立して、水素原子、又はアルキル基を示し、好ましくは、水素原子、又はメチル基である。n及びmは、それぞれ独立して、1以上の整数を示し、好ましくは、1~200の整数であり、より好ましくは、1~100の整数である。pは、0又は1を示し、好ましくは1である。
Y represents a single bond, -C (R y ) 2- , -O-, -CO-, -S-, -SO-, or -SO 2- , preferably a single bond, -C (R y) . ) 2 -or -O-, more preferably a single bond. Ry independently represents a hydrogen atom or an alkyl group, and is preferably a hydrogen atom or a methyl group. n and m each independently indicate an integer of 1 or more, preferably an integer of 1 to 200, and more preferably an integer of 1 to 100. p represents 0 or 1, preferably 1.
変性ポリフェニレンエーテル樹脂の市販品としては、例えば、三菱ガス化学社製の「OPE-2St 1200」、「OPE-2St 2200」(ビニルベンジル変性ポリフェニレンエーテル樹脂);SABICイノベーティブプラスチックス社製の「SA9000」、「SA9000-111」(メタクリル変性ポリフェニレンエーテル樹脂)等が挙げられる。
Commercially available products of the modified polyphenylene ether resin include, for example, "OPE-2St 1200" and "OPE-2St 2200" (vinyl benzyl modified polyphenylene ether resin) manufactured by Mitsubishi Gas Chemical Company; "SA9000" manufactured by SABIC Innovative Plastics Co., Ltd. , "SA9000-111" (methacryl-modified polyphenylene ether resin) and the like.
変性ポリスチレン樹脂は、好ましくは、式(B-2a):
The modified polystyrene resin is preferably of the formula (B-2a) :.
[式中、R41、R42及びR43は、それぞれ独立して、水素原子又はアルキル基を示し;R44は、それぞれ独立して、アルキル基を示し;sは、0~3の整数を示す。]
で表される繰り返し単位、及び式(B-2b): [In the formula, R 41 , R 42 and R 43 each independently represent a hydrogen atom or an alkyl group; R 44 each independently represents an alkyl group; s is an integer of 0 to 3. show. ]
Repeat unit represented by, and formula (B-2b):
で表される繰り返し単位、及び式(B-2b): [In the formula, R 41 , R 42 and R 43 each independently represent a hydrogen atom or an alkyl group; R 44 each independently represents an alkyl group; s is an integer of 0 to 3. show. ]
Repeat unit represented by, and formula (B-2b):
[式中、R51、R52及びR53は、それぞれ独立して、水素原子又はアルキル基を示し;R54は、それぞれ独立して、アルキル基を示し;tは、0~3の整数を示す。]
で表される繰り返し単位を有する樹脂である。式(B-2a)の繰り返し単位及び式(B-2b)の繰り返し単位は、それぞれ、単位毎に同一であってもよいし、異なっていてもよい。 [In the formula, R 51 , R 52 and R 53 each independently represent a hydrogen atom or an alkyl group; R 54 each independently represents an alkyl group; t is an integer of 0 to 3. show. ]
It is a resin having a repeating unit represented by. The repeating unit of the formula (B-2a) and the repeating unit of the formula (B-2b) may be the same or different for each unit.
で表される繰り返し単位を有する樹脂である。式(B-2a)の繰り返し単位及び式(B-2b)の繰り返し単位は、それぞれ、単位毎に同一であってもよいし、異なっていてもよい。 [In the formula, R 51 , R 52 and R 53 each independently represent a hydrogen atom or an alkyl group; R 54 each independently represents an alkyl group; t is an integer of 0 to 3. show. ]
It is a resin having a repeating unit represented by. The repeating unit of the formula (B-2a) and the repeating unit of the formula (B-2b) may be the same or different for each unit.
R41、R42、R43、R51、R52及びR53は、それぞれ独立して、水素原子又はアルキル基を示し、好ましくは、水素原子又はメチル基であり、より好ましくは、水素原子である。R44及びR54は、それぞれ独立して、アルキル基を示し、好ましくは、エチル基又はメチル基である。sは、0~3の整数を示し、好ましくは、0又は1であり、より好ましくは0である。tは、0~3の整数を示し、好ましくは、0又は1である。
R 41 , R 42 , R 43 , R 51 , R 52 and R 53 each independently represent a hydrogen atom or an alkyl group, preferably a hydrogen atom or a methyl group, and more preferably a hydrogen atom. be. R 44 and R 54 each independently represent an alkyl group, preferably an ethyl group or a methyl group. s represents an integer of 0 to 3, preferably 0 or 1, and more preferably 0. t represents an integer of 0 to 3, preferably 0 or 1.
式(B-2a)の繰り返し単位のモル含有率は、式(B-2a)の繰り返し単位及び式(B-2b)の繰り返し単位の合計を100モル%とした場合、8モル%~54モル%であることが好ましい。
The molar content of the repeating unit of the formula (B-2a) is 8 mol% to 54 mol, assuming that the total of the repeating unit of the formula (B-2a) and the repeating unit of the formula (B-2b) is 100 mol%. % Is preferable.
変性ポリスチレン樹脂の市販品としては、例えば、日鉄ケミカル&マテリアル社製の「ODV-XET(X03)」、「ODV-XET(X04)」、「ODV-XET(X05)」(スチレン-ジビニルベンゼン共重合体)等が挙げられる。
Examples of commercially available modified polystyrene resins include "ODV-XET (X03)", "ODV-XET (X04)", and "ODV-XET (X05)" (styrene-divinylbenzene) manufactured by Nittetsu Chemical & Materials Co., Ltd. Copolymer) and the like.
(B)成分の官能基当量は、好ましくは250g/eq.~2500g/eq.、より好ましくは300g/eq.~1500g/eq.である。(B)成分の官能基当量は、ビニルフェニル基又は(メタ)アクリロイル基1当量当たりの樹脂の質量を表す。
The functional group equivalent of the component (B) is preferably 250 g / eq. ~ 2500 g / eq. , More preferably 300 g / eq. ~ 1500 g / eq. Is. The functional group equivalent of the component (B) represents the mass of the resin per equivalent of vinylphenyl group or (meth) acryloyl group.
(B)成分の重量平均分子量(Mw)は、好ましくは1000~40000、より好ましくは1000~10000、特に好ましくは1000~5000である。(B)成分の数平均分子量(Mn)は、好ましくは1000~40000、より好ましくは1000~10000、特に好ましくは1000~5000である。樹脂の重量平均分子量及び数平均分子量は、ゲルパーミエーションクロマトグラフィー(GPC)法により、ポリスチレン換算の値として測定できる。
The weight average molecular weight (Mw) of the component (B) is preferably 1000 to 40,000, more preferably 1000 to 10000, and particularly preferably 1000 to 5000. The number average molecular weight (Mn) of the component (B) is preferably 1000 to 40,000, more preferably 1000 to 10000, and particularly preferably 1000 to 5000. The weight average molecular weight and the number average molecular weight of the resin can be measured as polystyrene-equivalent values by the gel permeation chromatography (GPC) method.
樹脂組成物中の(B)成分の含有量は、特に限定されるものではないが、樹脂組成物中の不揮発成分を100質量%とした場合、好ましくは60質量%以下、より好ましくは50質量%以下、さらに好ましくは40質量%以下、さらにより好ましくは30質量%以下、特に好ましくは25質量%以下である。樹脂組成物中の(B)成分の含有量の下限は、特に限定されるものではないが、樹脂組成物中の不揮発成分を100質量%とした場合、好ましくは0.1質量%以上、より好ましくは1質量%以上、さらに好ましくは5質量%以上、さらにより好ましくは10質量%以上、特に好ましくは15質量%以上である。
The content of the component (B) in the resin composition is not particularly limited, but when the non-volatile component in the resin composition is 100% by mass, it is preferably 60% by mass or less, more preferably 50% by mass. % Or less, more preferably 40% by mass or less, still more preferably 30% by mass or less, and particularly preferably 25% by mass or less. The lower limit of the content of the component (B) in the resin composition is not particularly limited, but when the non-volatile component in the resin composition is 100% by mass, it is preferably 0.1% by mass or more. It is preferably 1% by mass or more, more preferably 5% by mass or more, still more preferably 10% by mass or more, and particularly preferably 15% by mass or more.
樹脂組成物中の(B)成分に対する(A)特定マレイミド化合物の質量比((A)成分/(B)成分)は、好ましくは0.1以上、より好ましくは0.3以上、特に好ましくは0.5以上である。樹脂組成物中の(B)成分に対する(A)特定マレイミド化合物の質量比((A)成分/(B)成分)の上限は、好ましくは5以下、より好ましくは3以下、特に好ましくは1.5以下である。
The mass ratio ((A) component / (B) component) of the (A) specific maleimide compound to the (B) component in the resin composition is preferably 0.1 or more, more preferably 0.3 or more, and particularly preferably. It is 0.5 or more. The upper limit of the mass ratio ((A) component / (B) component) of the (A) specific maleimide compound to the (B) component in the resin composition is preferably 5 or less, more preferably 3 or less, and particularly preferably 1. It is 5 or less.
<(C)無機充填材>
本発明の樹脂組成物は、任意成分として(C)無機充填材を含む場合がある。(C)無機充填材は、粒子の状態で樹脂組成物に含まれる。 <(C) Inorganic filler>
The resin composition of the present invention may contain (C) an inorganic filler as an optional component. (C) The inorganic filler is contained in the resin composition in the form of particles.
本発明の樹脂組成物は、任意成分として(C)無機充填材を含む場合がある。(C)無機充填材は、粒子の状態で樹脂組成物に含まれる。 <(C) Inorganic filler>
The resin composition of the present invention may contain (C) an inorganic filler as an optional component. (C) The inorganic filler is contained in the resin composition in the form of particles.
(C)無機充填材の材料としては、無機化合物を用いる。(C)無機充填材の材料としては、例えば、シリカ、アルミナ、アルミノシリケート、ガラス、コーディエライト、シリコン酸化物、硫酸バリウム、炭酸バリウム、タルク、クレー、雲母粉、酸化亜鉛、ハイドロタルサイト、ベーマイト、水酸化アルミニウム、水酸化マグネシウム、炭酸カルシウム、炭酸マグネシウム、酸化マグネシウム、窒化ホウ素、窒化アルミニウム、窒化マンガン、ホウ酸アルミニウム、炭酸ストロンチウム、チタン酸ストロンチウム、チタン酸カルシウム、チタン酸マグネシウム、チタン酸ビスマス、酸化チタン、酸化ジルコニウム、チタン酸バリウム、チタン酸ジルコン酸バリウム、ジルコン酸バリウム、ジルコン酸カルシウム、リン酸ジルコニウム、及びリン酸タングステン酸ジルコニウム等が挙げられる。これらの中でも、シリカ又はアルミノシリケートが好適であり、シリカが特に好適である。シリカとしては、例えば、無定形シリカ、溶融シリカ、結晶シリカ、合成シリカ、中空シリカ等が挙げられる。また、シリカとしては球形シリカが好ましい。(C)無機充填材は、1種類単独で用いてもよく、2種以上を任意の比率で組み合わせて用いてもよい。
(C) An inorganic compound is used as the material of the inorganic filler. Examples of the material of the inorganic filler (C) include silica, alumina, aluminosilicate, glass, cordierite, silicon oxide, barium sulfate, barium carbonate, talc, clay, mica powder, zinc oxide, and hydrotalcite. Boehmite, Aluminum Hydroxide, Magnesium Hydroxide, Calcium Carbonate, Magnesium Carbonide, Magnesium Oxide, Boron Nitride, Aluminum Nitride, Manganese Nitride, Aluminum Borate, Strontium Carbonate, Strontium Titanium, Calcium Titanium, Magnesium Titanium, Bismus Titanium , Titanium oxide, zirconium oxide, barium titanate, barium zirconate titanate, barium zirconate, calcium zirconate, zirconium phosphate, zirconium tungstate phosphate and the like. Among these, silica or aluminosilicate is preferable, and silica is particularly preferable. Examples of silica include amorphous silica, fused silica, crystalline silica, synthetic silica, hollow silica and the like. Further, as silica, spherical silica is preferable. (C) The inorganic filler may be used alone or in combination of two or more at any ratio.
(C)無機充填材の市販品としては、例えば、電化化学工業社製の「UFP-30」;日鉄ケミカル&マテリアル社製の「SP60-05」、「SP507-05」;アドマテックス社製の「YC100C」、「YA050C」、「YA050C-MJE」、「YA010C」;デンカ社製の「UFP-30」;トクヤマ社製の「シルフィルNSS-3N」、「シルフィルNSS-4N」、「シルフィルNSS-5N」;アドマテックス社製の「SC2500SQ」、「SO-C4」、「SO-C2」、「SO-C1」;デンカ社製の「DAW-03」、「FB-105FD」;日揮触媒化成社製の「BA-S」;太平洋セメント社製「MG-005」などが挙げられる。
(C) Commercially available inorganic fillers include, for example, "UFP-30" manufactured by Denka Kagaku Kogyo Co., Ltd .; "SP60-05" and "SP507-05" manufactured by Nittetsu Chemical & Materials Co., Ltd .; manufactured by Admatex Co., Ltd. "YC100C", "YA050C", "YA050C-MJE", "YA010C"; "UFP-30" manufactured by Denka; "Silfil NSS-3N", "Silfil NSS-4N", "Silfil NSS" manufactured by Tokuyama -5N ”; Admatex's“ SC2500SQ ”,“ SO-C4 ”,“ SO-C2 ”,“ SO-C1 ”; Denka's“ DAW-03 ”,“ FB-105FD ”; JGC Catalysts and Chemicals "BA-S" manufactured by Taiheiyo Cement Co., Ltd .; "MG-005" manufactured by Taiheiyo Cement Co., Ltd. may be mentioned.
(C)無機充填材の平均粒径は、特に限定されるものではないが、好ましくは10μm以下、より好ましくは5μm以下、さらに好ましくは2μm以下、さらにより好ましくは1μm以下、特に好ましくは0.7μm以下である。(C)無機充填材の平均粒径の下限は、特に限定されるものではないが、好ましくは0.01μm以上、より好ましくは0.05μm以上、さらに好ましくは0.1μm以上、特に好ましくは0.2μm以上である。(C)無機充填材の平均粒径は、ミー(Mie)散乱理論に基づくレーザー回折・散乱法により測定することができる。具体的には、レーザー回折散乱式粒径分布測定装置により、無機充填材の粒径分布を体積基準で作成し、そのメディアン径を平均粒径とすることで測定することができる。測定サンプルは、無機充填材100mg、メチルエチルケトン10gをバイアル瓶に秤取り、超音波にて10分間分散させたものを使用することができる。測定サンプルを、レーザー回折式粒径分布測定装置を使用して、使用光源波長を青色及び赤色とし、フローセル方式で無機充填材の体積基準の粒径分布を測定し、得られた粒径分布からメディアン径として平均粒径を算出した。レーザー回折式粒径分布測定装置としては、例えば堀場製作所社製「LA-960」等が挙げられる。
(C) The average particle size of the inorganic filler is not particularly limited, but is preferably 10 μm or less, more preferably 5 μm or less, still more preferably 2 μm or less, still more preferably 1 μm or less, and particularly preferably 0. It is 7 μm or less. (C) The lower limit of the average particle size of the inorganic filler is not particularly limited, but is preferably 0.01 μm or more, more preferably 0.05 μm or more, still more preferably 0.1 μm or more, and particularly preferably 0. .2 μm or more. (C) The average particle size of the inorganic filler can be measured by a laser diffraction / scattering method based on the Mie scattering theory. Specifically, it can be measured by creating a particle size distribution of the inorganic filler on a volume basis by a laser diffraction / scattering type particle size distribution measuring device and using the median diameter as the average particle size. As the measurement sample, 100 mg of an inorganic filler and 10 g of methyl ethyl ketone can be weighed in a vial and dispersed by ultrasonic waves for 10 minutes. The measurement sample was measured using a laser diffraction type particle size distribution measuring device, the light source wavelengths used were blue and red, and the volume-based particle size distribution of the inorganic filler was measured by the flow cell method. The average particle size was calculated as the median diameter. Examples of the laser diffraction type particle size distribution measuring device include "LA-960" manufactured by HORIBA, Ltd.
(C)無機充填材の比表面積は、特に限定されるものではないが、好ましくは0.1m2/g以上、より好ましくは0.5m2/g以上、さらに好ましくは1m2/g以上、特に好ましくは3m2/g以上である。(C)無機充填材の比表面積の上限は、特に限定されるものではないが、好ましくは100m2/g以下、より好ましくは70m2/g以下、さらに好ましくは50m2/g以下、特に好ましくは40m2/g以下である。無機充填材の比表面積は、BET法に従って、比表面積測定装置(マウンテック社製Macsorb HM-1210)を使用して試料表面に窒素ガスを吸着させ、BET多点法を用いて比表面積を算出することで得られる。
(C) The specific surface area of the inorganic filler is not particularly limited, but is preferably 0.1 m 2 / g or more, more preferably 0.5 m 2 / g or more, still more preferably 1 m 2 / g or more. Particularly preferably, it is 3 m 2 / g or more. (C) The upper limit of the specific surface area of the inorganic filler is not particularly limited, but is preferably 100 m 2 / g or less, more preferably 70 m 2 / g or less, still more preferably 50 m 2 / g or less, and particularly preferably. Is 40 m 2 / g or less. For the specific surface area of the inorganic filler, nitrogen gas is adsorbed on the sample surface using a specific surface area measuring device (Maxorb HM-1210 manufactured by Mountech) according to the BET method, and the specific surface area is calculated using the BET multipoint method. It can be obtained by.
(C)無機充填材は、空孔率0体積%の非中空無機充填材(好ましくは非中空シリカ、非中空アルミノシリケート)であってもよく、空孔率0体積%超の中空無機充填材(好ましくは中空シリカ、中空アルミノシリケート)であってもよく、両方を含んでいてもよい。(C)無機充填材は、誘電率をより低く抑える観点から、中空無機充填材(好ましくは中空シリカ、中空アルミノシリケート)のみを含むか、或いは非中空無機充填材(好ましくは非中空シリカ、非中空アルミノシリケート)と中空無機充填材(好ましくは中空シリカ、中空アルミノシリケート)の両方を含むことが好ましい。中空無機充填材の空孔率は、90体積%以下であることが好ましく、85積%以下であることがより好ましい。(C)無機充填材の空孔率の下限は、特に限定されるものではないが、例えば、0体積%超、1体積%以上、5体積%以上、10体積%以上、20体積%以上、30体積%以上等とし得る。無機充填材の空孔率P(体積%)は、粒子の外面を基準とした粒子全体の体積に対する粒子内部に1個又は2個以上存在する空孔の合計体積の体積基準割合(空孔の合計体積/粒子の体積)として定義され、例えば、無機充填材の実際の密度の測定値DM(g/cm3)、及び無機充填材を形成する材料の物質密度の理論値DT(g/cm3)を用いて、下記式(I)により算出される。
(C) The inorganic filler may be a non-hollow inorganic filler having a porosity of 0% by volume (preferably non-hollow silica or non-hollow aluminosilicate), and a hollow inorganic filler having a porosity of more than 0% by volume. It may be (preferably hollow silica, hollow aluminosilicate) or may contain both. (C) The inorganic filler contains only a hollow inorganic filler (preferably hollow silica, hollow aluminosilicate) or a non-hollow inorganic filler (preferably non-hollow silica, non-hollow silica) from the viewpoint of suppressing the dielectric constant to be lower. Hollow aluminosilicate) and hollow inorganic filler (preferably hollow silica, hollow aluminosilicate) are both included. The porosity of the hollow inorganic filler is preferably 90% by volume or less, and more preferably 85 product% or less. (C) The lower limit of the porosity of the inorganic filler is not particularly limited, but for example, more than 0% by volume, 1% by volume or more, 5% by volume or more, 10% by volume or more, 20% by volume or more, It can be 30% by volume or more. The pore ratio P (volume%) of the inorganic filler is the volume-based ratio of the total volume of one or two or more pores existing inside the particle to the total volume of the particle with respect to the outer surface of the particle (of the pores). Defined as total volume / volume of particles), for example, a measured value of the actual density of the inorganic filler DM (g / cm 3 ), and a theoretical value of the material density of the material forming the inorganic filler DT (g). It is calculated by the following formula (I) using / cm 3 ).
無機充填材の実際の密度は、例えば、真密度測定装置を用いて測定することができる。真密度測定装置としては、例えば、QUANTACHROME社製のULTRAPYCNOMETER1000等が挙げられる。測定ガスとしては、例えば、窒素を使用する。
The actual density of the inorganic filler can be measured, for example, using a true density measuring device. Examples of the true density measuring device include ULTRAPYCNOMETER1000 manufactured by QUANTACHROME. For example, nitrogen is used as the measurement gas.
(C)無機充填材は、適切な表面処理剤で表面処理されていることが好ましい。表面処理されることにより、(C)無機充填材の耐湿性及び分散性を高めることができる。表面処理剤としては、例えば、ビニルトリメトキシシラン、ビニルトリエトキシシラン等のビニル系シランカップリング剤;2-(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン、3-グリシドキシプロピルメチルジメトキシシラン、3-グリシドキシプロピルトリメトキシシラン、3-グリシドキシプロピルメチルジエトキシシラン、3-グリシドキシプロピルトリエトキシシラン等のエポキシ系シランカップリング剤;p-スチリルトリメトキシシラン等のスチリル系シランカップリング剤;3-メタクリロキシプロピルメチルジメトキシシラン、3-メタクリロキシプロピルトリメトキシシラン、3-メタクリロキシプロピルメチルジエトキシシラン、3-メタクリロキシプロピルトリエトキシシラン等のメタクリル系シランカップリング剤;3-アクリロキシプロピルトリメトキシシラン等のアクリル系シランカップリング剤;N-2-(アミノエチル)-3-アミノプロピルメチルジメトキシシラン、N-2-(アミノエチル)-3-アミノプロピルトリメトキシシラン、3-アミノプロピルトリメトキシシラン、3-アミノプロピルトリエトキシシラン、3-トリエトキシシリル-N-(1,3-ジメチル-ブチリデン)プロピルアミン、N-フェニル-3-アミノプロピルトリメトキシシラン、N-フェニル-8-アミノオクチルトリメトキシシラン、N-(ビニルベンジル)-2-アミノエチル-3-アミノプロピルトリメトキシシラン等のアミノ系シランカップリング剤;トリス-(トリメトキシシリルプロピル)イソシアヌレート等のイソシアヌレート系シランカップリング剤;3-ウレイドプロピルトリアルコキシシラン等の等のウレイド系シランカップリング剤;3-メルカプトプロピルメチルジメトキシシラン、3-メルカプトプロピルトリメトキシシラン等のメルカプト系シランカップリング剤;3-イソシアネートプロピルトリエトキシシラン等のイソシアネート系シランカップリング剤;3-トリメトキシシリルプロピルコハク酸無水物等の酸無水物系シランカップリング剤;等のシランカップリング剤;メチルトリメトキシシラン、ジメチルジメトキシシラン、フェニルトリメトキシシラン、メチルトリエトキシシラン、ジメチルジエトキシシラン、フェニルトリエトキシシラン、n-プロピルトリメトキシシラン、n-プロピルトリエトキシシラン、ヘキシルトリメトキシシラン、ヘキシルトリエトキシシラン、オクチルトリエトキシシラン、デシルトリメトキシシラン、1,6-ビス(トリメトキシシリル)ヘキサン、トリフルオロプロピルトリメトキシシラン等のアルキルアルコキシシラン化合物等が挙げられる。また、表面処理剤は、1種単独で用いてもよく、2種以上を任意の比率で組み合わせて用いてもよい。
(C) The inorganic filler is preferably surface-treated with an appropriate surface treatment agent. By surface treatment, (C) the moisture resistance and dispersibility of the inorganic filler can be enhanced. Examples of the surface treatment agent include vinyl-based silane coupling agents such as vinyltrimethoxysilane and vinyltriethoxysilane; 2- (3,4-epyloxycyclohexyl) ethyltrimethoxysilane and 3-glycidoxypropylmethyldimethoxysilane. , 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 3-glycidoxypropyltriethoxysilane and other epoxy-based silane coupling agents; p-styryltrimethoxysilane and other styryl-based Silane coupling agents; methacrylic silane coupling agents such as 3-methacryloxypropylmethyldimethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3-methacryloxypropylmethyldiethoxysilane, 3-methacryloxypropyltriethoxysilane; Acrylic silane coupling agents such as 3-acryloxypropyltrimethoxysilane; N-2- (aminoethyl) -3-aminopropylmethyldimethoxysilane, N-2- (aminoethyl) -3-aminopropyltrimethoxysilane , 3-Aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-triethoxysilyl-N- (1,3-dimethyl-butylidene) propylamine, N-phenyl-3-aminopropyltrimethoxysilane, N -Amino-based silane coupling agents such as phenyl-8-aminooctyltrimethoxysilane, N- (vinylbenzyl) -2-aminoethyl-3-aminopropyltrimethoxysilane; tris- (trimethoxysilylpropyl) isocyanurate, etc. Isocyanurate-based silane coupling agent; ureido-based silane coupling agent such as 3-ureidopropyltrialkoxysilane; mercapto-based silane coupling agent such as 3-mercaptopropylmethyldimethoxysilane and 3-mercaptopropyltrimethoxysilane. An isocyanate-based silane coupling agent such as 3-isocyanatepropyltriethoxysilane; an acid anhydride-based silane coupling agent such as 3-trimethoxysilylpropylsuccinic anhydride; a silane coupling agent such as; methyltrimethoxysilane, Dimethyldimethoxysilane, phenyltrimethoxysilane, methyltriethoxysilane, dimethyldiethoxysilane, phenyltriethoxysilane, n-propyltrimethoxysilane, n-propyltriethoxysilane, hexyltrimeth Examples thereof include alkylalkoxysilane compounds such as xysilane, hexyltriethoxysilane, octyltriethoxysilane, decyltrimethoxysilane, 1,6-bis (trimethoxysilyl) hexane, and trifluoropropyltrimethoxysilane. Further, the surface treatment agent may be used alone or in combination of two or more at any ratio.
表面処理剤の市販品としては、例えば、信越化学工業社製の「KBM-1003」、「KBE-1003」(ビニル系シランカップリング剤);「KBM-303」、「KBM-402」、「KBM-403」、「KBE-402」、「KBE-403」(エポキシ系シランカップリング剤);「KBM-1403」(スチリル系シランカップリング剤);「KBM-502」、「KBM-503」、「KBE-502」、「KBE-503」(メタクリル系シランカップリング剤);「KBM-5103」(アクリル系シランカップリング剤);「KBM-602」、「KBM-603」、「KBM-903」、「KBE-903」、「KBE-9103P」、「KBM-573」、「KBM-575」(アミノ系シランカップリング剤);「KBM-9659」(イソシアヌレート系シランカップリング剤);「KBE-585」(ウレイド系シランカップリング剤);「KBM-802」、「KBM-803」(メルカプト系シランカップリング剤);「KBE-9007N」(イソシアネート系シランカップリング剤);「X-12-967C」(酸無水物系シランカップリング剤);「KBM-13」、「KBM-22」、「KBM-103」、「KBE-13」、「KBE-22」、「KBE-103」、「KBM-3033」、「KBE-3033」、「KBM-3063」、「KBE-3063」、「KBE-3083」、「KBM-3103C」、「KBM-3066」、「KBM-7103」(アルキルアルコキシシラン化合物)等が挙げられる。
Examples of commercially available surface treatment agents include "KBM-1003" and "KBE-1003" (vinyl-based silane coupling agents) manufactured by Shin-Etsu Chemical Industry Co., Ltd .; "KBM-303", "KBM-402", and "KBM-402". KBM-403 "," KBE-402 "," KBE-403 "(epoxy-based silane coupling agent);" KBM-1403 "(styryl-based silane coupling agent);" KBM-502 "," KBM-503 " , "KBE-502", "KBE-503" (methacrylic silane coupling agent); "KBM-5103" (acrylic silane coupling agent); "KBM-602", "KBM-603", "KBM-" 903 ”,“ KBE-903 ”,“ KBE-9103P ”,“ KBM-573 ”,“ KBM-575 ”(amino silane coupling agent);“ KBM-9569 ”(isocyanurate-based silane coupling agent); "KBE-585" (ureido-based silane coupling agent); "KBM-802", "KBM-803" (mercapto-based silane coupling agent); "KBE-9007N" (isocyanate-based silane coupling agent); "X" -12-967C "(acid anhydride-based silane coupling agent);" KBM-13 "," KBM-22 "," KBM-103 "," KBE-13 "," KBE-22 "," KBE-103 " , "KBM-3033", "KBE-3033", "KBM-3063", "KBE-3063", "KBE-3083", "KBM-3103C", "KBM-3066", "KBM-7103" ( Alkylalkoxysilane compound) and the like.
表面処理剤による表面処理の程度は、無機充填材の分散性向上の観点から、所定の範囲に収まることが好ましい。具体的には、無機充填材100質量%は、0.2質量%~5質量%の表面処理剤で表面処理されていることが好ましく、0.2質量%~3質量%で表面処理されていることがより好ましく、0.3質量%~2質量%で表面処理されていることがさらに好ましい。
The degree of surface treatment with the surface treatment agent is preferably within a predetermined range from the viewpoint of improving the dispersibility of the inorganic filler. Specifically, 100% by mass of the inorganic filler is preferably surface-treated with 0.2% by mass to 5% by mass of a surface treatment agent, and is surface-treated with 0.2% by mass to 3% by mass. It is more preferable that the surface is treated with 0.3% by mass to 2% by mass.
表面処理剤による表面処理の程度は、無機充填材の単位表面積当たりのカーボン量によって評価することができる。無機充填材の単位表面積当たりのカーボン量は、無機充填材の分散性向上の観点から、0.02mg/m2以上が好ましく、0.1mg/m2以上がより好ましく、0.2mg/m2以上がさらに好ましい。一方、樹脂組成物の最低溶融粘度やシート形態での最低溶融粘度の上昇を防止する観点から、1.0mg/m2以下が好ましく、0.8mg/m2以下がより好ましく、0.5mg/m2以下がさらに好ましい。
The degree of surface treatment with the surface treatment agent can be evaluated by the amount of carbon per unit surface area of the inorganic filler. The amount of carbon per unit surface area of the inorganic filler is preferably 0.02 mg / m 2 or more, more preferably 0.1 mg / m 2 or more, and 0.2 mg / m 2 from the viewpoint of improving the dispersibility of the inorganic filler. The above is more preferable. On the other hand, from the viewpoint of preventing an increase in the minimum melt viscosity of the resin composition and the minimum melt viscosity in the sheet form, 1.0 mg / m 2 or less is preferable, 0.8 mg / m 2 or less is more preferable, and 0.5 mg / m / More preferably, m 2 or less.
(C)無機充填材の単位表面積当たりのカーボン量は、表面処理後の無機充填材を溶剤(例えば、メチルエチルケトン(MEK))により洗浄処理した後に測定することができる。具体的には、溶剤として十分な量のMEKを表面処理剤で表面処理された無機充填材に加えて、25℃で5分間超音波洗浄する。上澄液を除去し、固形分を乾燥させた後、カーボン分析計を用いて無機充填材の単位表面積当たりのカーボン量を測定することができる。カーボン分析計としては、堀場製作所社製「EMIA-320V」等を使用することができる。
(C) The amount of carbon per unit surface area of the inorganic filler can be measured after the inorganic filler after the surface treatment is washed with a solvent (for example, methyl ethyl ketone (MEK)). Specifically, a sufficient amount of MEK as a solvent is added to the inorganic filler surface-treated with a surface treatment agent, and ultrasonic cleaning is performed at 25 ° C. for 5 minutes. After removing the supernatant and drying the solid content, the amount of carbon per unit surface area of the inorganic filler can be measured using a carbon analyzer. As the carbon analyzer, "EMIA-320V" manufactured by HORIBA, Ltd. or the like can be used.
樹脂組成物中の(C)無機充填材の含有量は、特に限定されるものではないが、樹脂組成物中の不揮発成分を100質量%とした場合、好ましくは90質量%以下、より好ましくは80質量%以下、さらに好ましくは75質量%以下、特に好ましくは70質量%以下であり得る。樹脂組成物中の(C)無機充填材の含有量の下限は、特に限定されるものではないが、樹脂組成物中の不揮発成分を100質量%とした場合、例えば0質量%以上、1質量%以上等であり得、好ましくは10質量%以上、より好ましくは30質量%以上、さらに好ましくは40質量%以上、さらにより好ましくは50質量%以上、特に好ましくは60質量%以上であり得る。
The content of the (C) inorganic filler in the resin composition is not particularly limited, but when the non-volatile component in the resin composition is 100% by mass, it is preferably 90% by mass or less, more preferably 90% by mass or less. It can be 80% by mass or less, more preferably 75% by mass or less, and particularly preferably 70% by mass or less. The lower limit of the content of the (C) inorganic filler in the resin composition is not particularly limited, but when the non-volatile component in the resin composition is 100% by mass, for example, 0% by mass or more and 1% by mass. % Or more, preferably 10% by mass or more, more preferably 30% by mass or more, still more preferably 40% by mass or more, still more preferably 50% by mass or more, and particularly preferably 60% by mass or more.
樹脂組成物中の(C)無機充填材に対する(A)特定マレイミド化合物の質量比((A)成分/(C)成分)は、好ましくは0.05以上、より好ましくは0.1以上、特に好ましくは0.2以上である。樹脂組成物中の(C)無機充填材に対する(A)特定マレイミド化合物の質量比((A)成分/(C)成分)の上限は、好ましくは2以下、より好ましくは1以下、特に好ましくは0.5以下である。
The mass ratio ((A) component / (C) component) of the (A) specific maleimide compound to the (C) inorganic filler in the resin composition is preferably 0.05 or more, more preferably 0.1 or more, particularly. It is preferably 0.2 or more. The upper limit of the mass ratio ((A) component / (C) component) of the (A) specific maleimide compound to the (C) inorganic filler in the resin composition is preferably 2 or less, more preferably 1 or less, and particularly preferably 1. It is 0.5 or less.
<(D)ラジカル重合開始剤>
本発明の樹脂組成物は、さらに任意成分として(D)ラジカル重合開始剤を含む場合がある。(D)ラジカル重合開始剤は、例えば、加熱時にフリーラジカルを発生させる熱重合開始剤であり得る。(D)ラジカル重合開始剤は、上記で説明した(A)成分~(B)成分を含むラジカル重合性成分の重合開始剤であり得る。(D)ラジカル重合開始剤は、1種類単独で用いてもよく、2種類以上を任意に組み合わせて用いてもよい。 <(D) Radical Polymerization Initiator>
The resin composition of the present invention may further contain (D) a radical polymerization initiator as an optional component. (D) The radical polymerization initiator may be, for example, a thermal polymerization initiator that generates free radicals when heated. The radical polymerization initiator (D) may be a polymerization initiator of a radically polymerizable component containing the components (A) to (B) described above. (D) The radical polymerization initiator may be used alone or in any combination of two or more.
本発明の樹脂組成物は、さらに任意成分として(D)ラジカル重合開始剤を含む場合がある。(D)ラジカル重合開始剤は、例えば、加熱時にフリーラジカルを発生させる熱重合開始剤であり得る。(D)ラジカル重合開始剤は、上記で説明した(A)成分~(B)成分を含むラジカル重合性成分の重合開始剤であり得る。(D)ラジカル重合開始剤は、1種類単独で用いてもよく、2種類以上を任意に組み合わせて用いてもよい。 <(D) Radical Polymerization Initiator>
The resin composition of the present invention may further contain (D) a radical polymerization initiator as an optional component. (D) The radical polymerization initiator may be, for example, a thermal polymerization initiator that generates free radicals when heated. The radical polymerization initiator (D) may be a polymerization initiator of a radically polymerizable component containing the components (A) to (B) described above. (D) The radical polymerization initiator may be used alone or in any combination of two or more.
(D)ラジカル重合開始剤としては、例えば、過酸化物系ラジカル重合開始剤、アゾ系ラジカル重合開始剤等が挙げられる。中でも、過酸化物系ラジカル重合開始剤が好ましい。
Examples of the (D) radical polymerization initiator include peroxide-based radical polymerization initiators, azo-based radical polymerization initiators, and the like. Of these, a peroxide-based radical polymerization initiator is preferable.
過酸化物系ラジカル重合開始剤としては、例えば、1,1,3,3-テトラメチルブチルハイドロパーオキサイド等のハイドロパーオキサイド化合物;tert-ブチルクミルパーオキサイド、ジ-tert-ブチルパーオキサイド、ジ-tert-ヘキシルパーオキサイド、ジクミルパーオキサイド、1,4-ビス(1-tert-ブチルパーオキシ-1-メチルエチル)ベンゼン、2,5-ジメチル-2,5-ビス(tert-ブチルパーオキシ)ヘキサン等のジアルキルパーオキサイド化合物;ジラウロイルパーオキサイド、ジデカノイルパーオキサイド、ジシクロヘキシルパーオキシジカーボネート、ビス(4-tert-ブチルシクロヘキシル)パーオキシジカーボネート等のジアシルパーオキサイド化合物;tert-ブチルパーオキシアセテート、tert-ブチルパーオキシベンゾエート、tert-ブチルパーオキシイソプロピルモノカーボネート、tert-ブチルパーオキシ-2-エチルヘキサノエート、tert-ブチルパーオキシネオデカノエート、tert-ヘキシルパーオキシイソプロピルモノカーボネート、tert-ブチルパーオキシラウレート、(1,1-ジメチルプロピル)2-エチルパーヘキサノエート、tert-ブチル2-エチルパーヘキサノエート、tert-ブチル3,5,5-トリメチルパーヘキサノエート、tert-ブチルパーオキシ-2-エチルヘキシルモノカーボネート、tert-ブチルパーオキシマレイン酸等のパーオキシエステル化合物;等が挙げられる。
Examples of the peroxide radical polymerization initiator include hydroperoxide compounds such as 1,1,3,3-tetramethylbutylhydroperoxide; tert-butylcumyl peroxide, di-tert-butyl peroxide, and di. -Tert-Hexyl peroxide, dicumyl peroxide, 1,4-bis (1-tert-butylperoxy-1-methylethyl) benzene, 2,5-dimethyl-2,5-bis (tert-butylperoxy) ) Dialkyl peroxide compounds such as hexane; diacyl peroxide compounds such as dilauroyl peroxide, didecanoyl peroxide, dicyclohexylperoxydicarbonate, bis (4-tert-butylcyclohexyl) peroxydicarbonate; tert-butylper. Oxyacetate, tert-butyl peroxybenzoate, tert-butyl peroxyisopropyl monocarbonate, tert-butyl peroxy-2-ethylhexanoate, tert-butyl peroxyneodecanoate, tert-hexyl peroxyisopropyl monocarbonate , Tert-Butyl peroxylaurate, (1,1-dimethylpropyl) 2-ethylperhexanoate, tert-butyl2-ethylperhexanoate, tert-butyl 3,5,5-trimethylperhexanoate , Tert-Butylperoxy-2-ethylhexyl monocarbonate, peroxyester compounds such as tert-butylperoxymaleic acid; and the like.
アゾ系ラジカル重合開始剤としては、例えば、2,2’-アゾビス(4-メトキシ-2,4-ジメチルバレロニトリル)、2,2’-アゾビス(2,4-ジメチルバレロニトリル)、2,2’-アゾビスイソブチロニトリル、2,2’-アゾビス(2-メチルブチロニトリル)、1,1’-アゾビス(シクロヘキサン-1-カルボニトリル)、1-[(1-シアノ-1-メチルエチル)アゾ]ホルムアミド、2-フェニルアゾ-4-メトキシ-2,4-ジメチル-バレロニトリル等のアゾニトリル化合物;2,2’-アゾビス[2-メチル-N-[1,1-ビス(ヒドロキシメチル)-2-ヒドロキシエチル]プロピオンアミド]、2,2’-アゾビス[2-メチル-N-[1,1-ビス(ヒドロキシメチル)エチル]プロピオンアミド]、2,2’-アゾビス[2-メチル-N-[2-(1-ヒドロキシブチル)]-プロピオンアミド]、2,2’-アゾビス[2-メチル-N-(2-ヒドロキシエチル)-プロピオンアミド]、2,2’-アゾビス(2-メチルプロピオンアミド)ジハイドレート、2,2’-アゾビス[N-(2-プロペニル)-2-メチルプロピオンアミド]、2,2’-アゾビス(N-ブチル-2-メチルプロピオンアミド)、2,2’-アゾビス(N-シクロヘキシル-2-メチルプロピオンアミド)等のアゾアミド化合物;2,2’-アゾビス(2,4,4-トリメチルペンタン)、2,2’-アゾビス(2-メチルプロパン)等のアルキルアゾ化合物;等が挙げられる。
Examples of the azo-based radical polymerization initiator include 2,2'-azobis (4-methoxy-2,4-dimethylvaleronitrile), 2,2'-azobis (2,4-dimethylvaleronitrile), 2,2. '-Azobisisobutyronitrile, 2,2'-azobis (2-methylbutyronitrile), 1,1'-azobis (cyclohexane-1-carbonitrile), 1-[(1-cyano-1-methyl) Azobisisobuty compound such as ethyl) azo] formamide, 2-phenylazo-4-methoxy-2,4-dimethyl-valeronitrile; 2,2'-azobis [2-methyl-N- [1,1-bis (hydroxymethyl)) -2-Hydroxyethyl] propionamide], 2,2'-azobis [2-methyl-N- [1,1-bis (hydroxymethyl) ethyl] propionamide], 2,2'-azobis [2-methyl- N- [2- (1-Hydroxybutyl)]-propionamide], 2,2'-azobis [2-methyl-N- (2-hydroxyethyl) -propionamide], 2,2'-azobis (2-) Methylpropionamide) dihydrate, 2,2'-azobis [N- (2-propenyl) -2-methylpropionamide], 2,2'-azobis (N-butyl-2-methylpropionamide), 2,2' -Azobisisobuty compounds such as azobis (N-cyclohexyl-2-methylpropionamide); alkylazos such as 2,2'-azobis (2,4,4-trimethylpentane) and 2,2'-azobis (2-methylpropane). Compounds; and the like.
(D)ラジカル重合開始剤の市販品としては、例えば、日油社製の「パーブチルC」、「パーブチルA」、「パーブチルP」、「パーブチルL」、「パーブチルO」、「パーブチルND」、「パーブチルZ」、「パーブチルI」、「パークミルP」、「パークミルD」、「パーヘキシルD」、「パーヘキシルA」、「パーヘキシルI」、「パーヘキシルZ」、「パーヘキシルND」、「パーヘキシルO」、「パーヘキシルPV」、「パーヘキシルO」等が挙げられる。
Examples of commercially available products of the radical polymerization initiator (D) include "Perbutyl C", "Perbutyl A", "Perbutyl P", "Perbutyl L", "Perbutyl O", and "Perbutyl ND" manufactured by NOF CORPORATION. "Perbutyl Z", "Perbutyl I", "Park Mill P", "Park Mill D", "Perhexyl D", "Perhexyl A", "Perhexyl I", "Perhexyl Z", "Perhexyl ND", "Perhexyl O", Examples thereof include "perhexyl PV" and "perhexyl O".
樹脂組成物中の(D)ラジカル重合開始剤の含有量は、特に限定されるものではないが、樹脂組成物中の不揮発成分を100質量%とした場合、好ましくは5質量%以下、より好ましくは3質量%以下、さらに好ましくは2質量%以下、さらにより好ましくは1質量%以下、特に好ましくは0.8質量%以下であり得る。樹脂組成物中の(D)ラジカル重合開始剤の含有量の下限は、特に限定されるものではないが、樹脂組成物中の不揮発成分を100質量%とした場合、例えば、0質量%以上、0.0001質量%以上であり、好ましくは0.001質量%以上、より好ましくは0.01質量%以上、さらに好ましくは0.05質量%以上、さらにより好ましくは0.1質量%以上、特に好ましくは0.3質量%以上等であり得る。
The content of the (D) radical polymerization initiator in the resin composition is not particularly limited, but when the non-volatile component in the resin composition is 100% by mass, it is preferably 5% by mass or less, more preferably. Can be 3% by mass or less, more preferably 2% by mass or less, still more preferably 1% by mass or less, and particularly preferably 0.8% by mass or less. The lower limit of the content of the (D) radical polymerization initiator in the resin composition is not particularly limited, but when the non-volatile component in the resin composition is 100% by mass, for example, 0% by mass or more. 0.0001% by mass or more, preferably 0.001% by mass or more, more preferably 0.01% by mass or more, still more preferably 0.05% by mass or more, still more preferably 0.1% by mass or more, in particular. It may be preferably 0.3% by mass or more.
<(E)熱可塑性樹脂>
本発明の樹脂組成物は、さらに任意成分として(E)熱可塑性樹脂を含む場合がある。ここで説明する(E)熱可塑性樹脂は、上記で説明した(A)成分~(B)成分に該当するもの以外の成分である。 <(E) Thermoplastic resin>
The resin composition of the present invention may further contain (E) a thermoplastic resin as an optional component. The (E) thermoplastic resin described here is a component other than those corresponding to the components (A) to (B) described above.
本発明の樹脂組成物は、さらに任意成分として(E)熱可塑性樹脂を含む場合がある。ここで説明する(E)熱可塑性樹脂は、上記で説明した(A)成分~(B)成分に該当するもの以外の成分である。 <(E) Thermoplastic resin>
The resin composition of the present invention may further contain (E) a thermoplastic resin as an optional component. The (E) thermoplastic resin described here is a component other than those corresponding to the components (A) to (B) described above.
(E)成分としての熱可塑性樹脂としては、例えば、フェノキシ樹脂、ポリビニルアセタール樹脂、ポリオレフィン樹脂、ポリブタジエン樹脂、ポリイミド樹脂、ポリアミドイミド樹脂、ポリエーテルイミド樹脂、ポリスルホン樹脂、ポリエーテルスルホン樹脂、ポリフェニレンエーテル樹脂、ポリカーボネート樹脂、ポリエーテルエーテルケトン樹脂、ポリエステル樹脂等が挙げられる。中でも、本発明の効果を顕著に得る観点から、(E)熱可塑性樹脂として、フェノキシ樹脂、及びポリイミド樹脂から選ばれる樹脂を含むことが好ましい。また、熱可塑性樹脂は、1種類単独で用いてもよく、又は2種類以上を組み合わせて用いてもよい。
Examples of the thermoplastic resin as the component (E) include phenoxy resin, polyvinyl acetal resin, polyolefin resin, polybutadiene resin, polyimide resin, polyamideimide resin, polyetherimide resin, polysulfone resin, polyethersulfone resin, and polyphenylene ether resin. , Polycarbonate resin, polyether ether ketone resin, polyester resin and the like. Above all, from the viewpoint of remarkably obtaining the effect of the present invention, it is preferable that the (E) thermoplastic resin contains a resin selected from a phenoxy resin and a polyimide resin. Further, the thermoplastic resin may be used alone or in combination of two or more.
フェノキシ樹脂としては、例えば、ビスフェノールA骨格、ビスフェノールF骨格、ビスフェノールS骨格、ビスフェノールアセトフェノン骨格、ノボラック骨格、ビフェニル骨格、フルオレン骨格、ジシクロペンタジエン骨格、ノルボルネン骨格、ナフタレン骨格、アントラセン骨格、アダマンタン骨格、テルペン骨格、及びトリメチルシクロヘキサン骨格からなる群から選択される1種類以上の骨格を有するフェノキシ樹脂が挙げられる。フェノキシ樹脂の末端は、フェノール性水酸基、エポキシ基等のいずれの官能基でもよい。
Examples of the phenoxy resin include bisphenol A skeleton, bisphenol F skeleton, bisphenol S skeleton, bisphenol acetophenone skeleton, novolak skeleton, biphenyl skeleton, fluorene skeleton, dicyclopentadiene skeleton, norbornene skeleton, naphthalene skeleton, anthracene skeleton, adamantan skeleton, and terpene. Examples thereof include phenoxy resins having one or more skeletons selected from the group consisting of skeletons and trimethylcyclohexane skeletons. The terminal of the phenoxy resin may be any functional group such as a phenolic hydroxyl group or an epoxy group.
フェノキシ樹脂の具体例としては、三菱ケミカル社製の「1256」及び「4250」(いずれもビスフェノールA骨格含有フェノキシ樹脂);三菱ケミカル社製の「YX8100」(ビスフェノールS骨格含有フェノキシ樹脂);三菱ケミカル社製の「YX6954」(ビスフェノールアセトフェノン骨格含有フェノキシ樹脂);新日鉄住金化学社製の「FX280」及び「FX293」;三菱ケミカル社製の「YL7500BH30」、「YX6954BH30」、「YX7553」、「YX7553BH30」、「YL7769BH30」、「YL6794」、「YL7213」、「YL7290」、「YL7482」及び「YL7891T30」;等が挙げられる。
Specific examples of the phenoxy resin include "1256" and "4250" manufactured by Mitsubishi Chemical Co., Ltd. (both are bisphenol A skeleton-containing phenoxy resins); "YX8100" manufactured by Mitsubishi Chemical Co., Ltd. (bisphenol S skeleton-containing phenoxy resin); "YX6954" (bisphenol acetophenone skeleton-containing phenoxy resin); "FX280" and "FX293" manufactured by Nippon Steel & Sumitomo Metal Corporation; "YL7500BH30", "YX6954BH30", "YX7553", "YX7553BH30" manufactured by Mitsubishi Chemical Co., Ltd. Examples thereof include "YL7769BH30", "YL6794", "YL7213", "YL7290", "YL7482" and "YL7891T30";
ポリビニルアセタール樹脂としては、例えば、ポリビニルホルマール樹脂、ポリビニルブチラール樹脂が挙げられ、ポリビニルブチラール樹脂が好ましい。ポリビニルアセタール樹脂の具体例としては、電気化学工業社製の「電化ブチラール4000-2」、「電化ブチラール5000-A」、「電化ブチラール6000-C」、「電化ブチラール6000-EP」;積水化学工業社製のエスレックBHシリーズ、BXシリーズ(例えばBX-5Z)、KSシリーズ(例えばKS-1)、BLシリーズ、BMシリーズ;等が挙げられる。
Examples of the polyvinyl acetal resin include polyvinyl formal resin and polyvinyl butyral resin, and polyvinyl butyral resin is preferable. Specific examples of the polyvinyl acetal resin include "Electrified Butyral 4000-2", "Electrified Butyral 5000-A", "Electrified Butyral 6000-C", and "Electrified Butyral 6000-EP" manufactured by Sekisui Chemical Co., Ltd .; Sekisui Chemical Co., Ltd. Examples thereof include Eslek BH series, BX series (for example, BX-5Z), KS series (for example, KS-1), BL series, and BM series manufactured by the same company.
ポリオレフィン樹脂としては、例えば低密度ポリエチレン、超低密度ポリエチレン、高密度ポリエチレン、エチレン-酢酸ビニル共重合体、エチレン-アクリル酸エチル共重合体、エチレン-アクリル酸メチル共重合体等のエチレン系共重合樹脂;ポリプロピレン、エチレン-プロピレンブロック共重合体等のポリオレフィン系重合体等が挙げられる。
Examples of the polyolefin resin include ethylene-based copolymers such as low-density polyethylene, ultra-low-density polyethylene, high-density polyethylene, ethylene-vinyl acetate copolymer, ethylene-ethyl acrylate copolymer, and ethylene-methyl acrylate copolymer. Resin: Polyethylene, polyethylene-propylene block copolymers and other polyolefin-based polymers can be mentioned.
ポリアミドイミド樹脂の具体例としては、東洋紡社製の「バイロマックスHR11NN」及び「バイロマックスHR16NN」が挙げられる。ポリアミドイミド樹脂の具体例としてはまた、日立化成社製の「KS9100」、「KS9300」(ポリシロキサン骨格含有ポリアミドイミド)等の変性ポリアミドイミドが挙げられる。
Specific examples of the polyamide-imide resin include "Vilomax HR11NN" and "Vilomax HR16NN" manufactured by Toyobo Co., Ltd. Specific examples of the polyamide-imide resin include modified polyamide-imides such as "KS9100" and "KS9300" (polysiloxane skeleton-containing polyamide-imide) manufactured by Hitachi Chemical Co., Ltd.
ポリエーテルスルホン樹脂の具体例としては、住友化学社製の「PES5003P」等が挙げられる。
Specific examples of the polyether sulfone resin include "PES5003P" manufactured by Sumitomo Chemical Co., Ltd.
ポリスルホン樹脂の具体例としては、ソルベイアドバンストポリマーズ社製のポリスルホン「P1700」、「P3500」等が挙げられる。
Specific examples of the polysulfone resin include polysulfones "P1700" and "P3500" manufactured by Solvay Advanced Polymers.
ポリエステル樹脂としては、例えばポリエチレンテレフタレート樹脂、ポリエチレンナフタレート樹脂、ポリブチレンテレフタレート樹脂、ポリブチレンナフタレート樹脂、ポリトリメチレンテレフタレート樹脂、ポリトリメチレンナフタレート樹脂、ポリシクロヘキサンジメチルテレフタレート樹脂等が挙げられる。
Examples of the polyester resin include polyethylene terephthalate resin, polyethylene naphthalate resin, polybutylene terephthalate resin, polybutylene naphthalate resin, polytrimethylene terephthalate resin, polytrimethylene naphthalate resin, polycyclohexanedimethylterephthalate resin and the like.
ポリイミド樹脂には、シロキサン変性ポリイミド樹脂などの変性ポリイミド樹脂も含まれる。ポリイミド樹脂は、一実施形態において、好ましくは、主鎖に脂肪鎖を有さない芳香族ポリイミド樹脂を含む。
The polyimide resin also includes a modified polyimide resin such as a siloxane modified polyimide resin. In one embodiment, the polyimide resin preferably contains an aromatic polyimide resin having no fat chain in the main chain.
ポリイミド樹脂は、一実施形態において、より好ましくは、式(E1):
The polyimide resin is more preferably the formula (E1): in one embodiment.
[式中、
X1、Y1及びY2は、それぞれ独立して、単結合、-CR2-、-O-、-CO-、-S-、-SO-、-SO2-、-CONH-、又は-NHCO-を示し;
Rは、それぞれ独立して、水素原子、及びアルキル基を示し;
環Xa、環Xb、及び環Yaは、それぞれ独立して、置換基を有していてもよい芳香環を示し;
Ry1は、それぞれ独立して、置換基を示し;
y1は、それぞれ独立して、0、1、2又は3を示し;
xa及びyaは、それぞれ独立して、0、1、2、3、4又は5を示し;
ybは、0又は1を示す。]
で表される繰り返し単位を有する樹脂を含む。xa単位は、単位毎に同一であってもよいし、異なっていてもよい。ya単位は、単位毎に同一であってもよいし、異なっていてもよい。 [During the ceremony,
X 1 , Y 1 and Y 2 are independently single-bonded, -CR 2- , -O-, -CO-, -S-, -SO-, -SO 2- , -CONH-, or-. Shows NHCO-;
R independently represent a hydrogen atom and an alkyl group;
Ring X a , ring X b , and ring Y a each independently represent an aromatic ring that may have a substituent;
R y1 each independently indicates a substituent;
y1 independently indicates 0, 1, 2 or 3;
xa and ya independently indicate 0, 1, 2, 3, 4 or 5;
yb indicates 0 or 1. ]
Includes resins with repeating units represented by. The xa unit may be the same or different for each unit. The ya unit may be the same or different for each unit.
X1、Y1及びY2は、それぞれ独立して、単結合、-CR2-、-O-、-CO-、-S-、-SO-、-SO2-、-CONH-、又は-NHCO-を示し;
Rは、それぞれ独立して、水素原子、及びアルキル基を示し;
環Xa、環Xb、及び環Yaは、それぞれ独立して、置換基を有していてもよい芳香環を示し;
Ry1は、それぞれ独立して、置換基を示し;
y1は、それぞれ独立して、0、1、2又は3を示し;
xa及びyaは、それぞれ独立して、0、1、2、3、4又は5を示し;
ybは、0又は1を示す。]
で表される繰り返し単位を有する樹脂を含む。xa単位は、単位毎に同一であってもよいし、異なっていてもよい。ya単位は、単位毎に同一であってもよいし、異なっていてもよい。 [During the ceremony,
X 1 , Y 1 and Y 2 are independently single-bonded, -CR 2- , -O-, -CO-, -S-, -SO-, -SO 2- , -CONH-, or-. Shows NHCO-;
R independently represent a hydrogen atom and an alkyl group;
Ring X a , ring X b , and ring Y a each independently represent an aromatic ring that may have a substituent;
R y1 each independently indicates a substituent;
y1 independently indicates 0, 1, 2 or 3;
xa and ya independently indicate 0, 1, 2, 3, 4 or 5;
yb indicates 0 or 1. ]
Includes resins with repeating units represented by. The xa unit may be the same or different for each unit. The ya unit may be the same or different for each unit.
X1、Y1及びY2は、それぞれ独立して、単結合、-CR2-、-O-、-CO-、-S-、-SO-、-SO2-、-CONH-、又は-NHCO-を示し;好ましくは、-CR2-、-O-、又は-CO-であり;より好ましくは、-CR2-、又は-O-である。
X 1 , Y 1 and Y 2 are independently single-bonded, -CR 2- , -O-, -CO-, -S-, -SO-, -SO 2- , -CONH-, or-. Shows NHCO-; preferably -CR 2- , -O-, or -CO-; more preferably -CR 2- , or -O-.
Rは、それぞれ独立して、水素原子、及びアルキル基を示し;好ましくは、水素原子、及びメチル基であり;より好ましくは、メチル基である。
R independently represents a hydrogen atom and an alkyl group; preferably a hydrogen atom and a methyl group; more preferably a methyl group.
環Xa、環Xb、及び環Yaは、それぞれ独立して、置換基を有していてもよい芳香環を示し;好ましくは、アルキル基、アルケニル基、及びアリール基から選ばれる基で置換されていてもよいベンゼン環、又はアルキル基、アルケニル基、及びアリール基から選ばれる基で置換されていてもよいナフタレン環であり;より好ましくは、アルキル基、アルケニル基、及びアリール基から選ばれる基で置換されていてもよいベンゼン環であり;さらに好ましくは、アルキル基で置換されていてもよいベンゼン環であり;特に好ましくは(無置換の)ベンゼン環である。
Ring X a , ring X b , and ring Y a each independently represent an aromatic ring which may have a substituent; preferably a group selected from an alkyl group, an alkenyl group, and an aryl group. It is a benzene ring which may be substituted, or a naphthalene ring which may be substituted with a group selected from an alkyl group, an alkenyl group, and an aryl group; more preferably, it is selected from an alkyl group, an alkenyl group, and an aryl group. It is a benzene ring which may be substituted with a group; more preferably a benzene ring which may be substituted with an alkyl group; particularly preferably a (unsubstituted) benzene ring.
Ry1は、それぞれ独立して、置換基を示し;好ましくは、アルキル基、アルケニル基、又はアリール基であり;より好ましくは、アルキル基である。
Each R y1 independently represents a substituent; preferably an alkyl group, an alkenyl group, or an aryl group; more preferably an alkyl group.
y1は、それぞれ独立して、0、1、2又は3を示し;好ましくは、0、1又は2であり;より好ましくは、0又は1であり;特に好ましくは0である。xaは、0、1、2、3、4又は5を示し;好ましくは、1、2、3、4又は5であり;より好ましくは、2、3、4又は5であり;さらに好ましくは3、4又は5であり;特に好ましくは4である。yaは、0、1、2、3、4又は5を示し;好ましくは、0、1、2、3又は4であり;より好ましくは、0、1、2又は3であり;さらに好ましくは、1、2又は3であり;特に好ましくは、2である。ybは、0又は1を示し;好ましくは、1である。
Y1 independently indicates 0, 1, 2 or 3; preferably 0, 1 or 2; more preferably 0 or 1; particularly preferably 0. xa indicates 0, 1, 2, 3, 4 or 5; preferably 1, 2, 3, 4 or 5; more preferably 2, 3, 4 or 5; even more preferably 3 4 or 5; particularly preferably 4. ya indicates 0, 1, 2, 3, 4 or 5; preferably 0, 1, 2, 3 or 4; more preferably 0, 1, 2 or 3; even more preferably. 1, 2 or 3; particularly preferably 2. yb indicates 0 or 1; preferably 1.
式(E1)で表される構造単位に含まれる式(Ex):
Equation (Ex) included in the structural unit represented by equation (E1):
[式中、*は結合部位を示し;その他の記号は上記の通りである。]
で表される部分構造の具体例としては、式(Ex-1)~(Ex-24): [In the formula, * indicates the binding site; other symbols are as described above. ]
As a specific example of the partial structure represented by, the formulas (Ex-1) to (Ex-24):
で表される部分構造の具体例としては、式(Ex-1)~(Ex-24): [In the formula, * indicates the binding site; other symbols are as described above. ]
As a specific example of the partial structure represented by, the formulas (Ex-1) to (Ex-24):
[式中、*は上記と同様である。]
の何れかで表される部分構造が挙げられる。 [In the formula, * is the same as above. ]
A partial structure represented by any of the above can be mentioned.
の何れかで表される部分構造が挙げられる。 [In the formula, * is the same as above. ]
A partial structure represented by any of the above can be mentioned.
式(E1)で表される構造単位に含まれる式(Ey):
Formula (Ey) included in the structural unit represented by formula (E1):
[式中、*は結合部位を示し;その他の記号は上記の通りである。]
で表される部分構造の具体例としては、式(Ey-1)~(Ey-25): [In the formula, * indicates the binding site; other symbols are as described above. ]
As a specific example of the partial structure represented by, the formulas (Ey-1) to (Ey-25):
で表される部分構造の具体例としては、式(Ey-1)~(Ey-25): [In the formula, * indicates the binding site; other symbols are as described above. ]
As a specific example of the partial structure represented by, the formulas (Ey-1) to (Ey-25):
[式中、*は上記と同様である。]
の何れかで表される部分構造が挙げられる。 [In the formula, * is the same as above. ]
A partial structure represented by any of the above can be mentioned.
の何れかで表される部分構造が挙げられる。 [In the formula, * is the same as above. ]
A partial structure represented by any of the above can be mentioned.
ポリイミド樹脂は、一実施形態において、さらに好ましくは、式(E2-1)~(E2-4):
In one embodiment, the polyimide resin is more preferably represented by the formulas (E2-1) to (E2-4) :.
[式中、
X11、X12、X13、X14、Y11、Y12及びY2は、それぞれ独立して、単結合、-CR2-、-O-、-CO-、-S-、-SO-、-SO2-、-CONH-、又は-NHCO-を示し;
環Xa1、環Xa2、環Xa3、環Xa4、環Xb、環Ya1及び環Ya2は、それぞれ独立して、置換基を有していてもよい芳香環を示し;
その他の記号は、上記の通りである。]
で表される繰り返し単位を有する樹脂を含み、中でもとりわけ、式(E2-1)で表される繰り返し単位を有する樹脂を含むことが好ましい。 [During the ceremony,
X 11 , X 12 , X 13 , X 14 , Y 11 , Y 12 and Y 2 are independently single-bonded, -CR 2- , -O-, -CO-, -S-, -SO-, respectively. , -SO 2- , -CONH-, or -NHCO-;
Ring X a1 , ring X a2 , ring X a3 , ring X a4 , ring X b , ring Y a1 and ring Y a2 each independently represent an aromatic ring which may have a substituent;
Other symbols are as described above. ]
It contains a resin having a repeating unit represented by, and more preferably, it contains a resin having a repeating unit represented by the formula (E2-1).
X11、X12、X13、X14、Y11、Y12及びY2は、それぞれ独立して、単結合、-CR2-、-O-、-CO-、-S-、-SO-、-SO2-、-CONH-、又は-NHCO-を示し;
環Xa1、環Xa2、環Xa3、環Xa4、環Xb、環Ya1及び環Ya2は、それぞれ独立して、置換基を有していてもよい芳香環を示し;
その他の記号は、上記の通りである。]
で表される繰り返し単位を有する樹脂を含み、中でもとりわけ、式(E2-1)で表される繰り返し単位を有する樹脂を含むことが好ましい。 [During the ceremony,
X 11 , X 12 , X 13 , X 14 , Y 11 , Y 12 and Y 2 are independently single-bonded, -CR 2- , -O-, -CO-, -S-, -SO-, respectively. , -SO 2- , -CONH-, or -NHCO-;
Ring X a1 , ring X a2 , ring X a3 , ring X a4 , ring X b , ring Y a1 and ring Y a2 each independently represent an aromatic ring which may have a substituent;
Other symbols are as described above. ]
It contains a resin having a repeating unit represented by, and more preferably, it contains a resin having a repeating unit represented by the formula (E2-1).
X11、X12、X13及びX14は、それぞれ独立して、単結合、-CR2-、-O-、-CO-、-S-、-SO-、-SO2-、-CONH-、又は-NHCO-を示し;好ましくは、-CR2-、-O-、又は-CO-であり;より好ましくは、-CR2-、又は-O-であり;さらに好ましくは、X11及びX14が-O-であり且つX12及びX13が-CR2-である。Y11、Y12及びY2は、それぞれ独立して、単結合、-CR2-、-O-、-CO-、-S-、-SO-、-SO2-、-CONH-、又は-NHCO-を示し;好ましくは、-CR2-、-O-、又は-CO-であり;より好ましくは、-CR2-、又は-O-であり;さらに好ましくは、Y11及びY2が-O-であり且つY12が-CR2-である。
X 11 , X 12 , X 13 and X 14 are independently single-bonded, -CR 2- , -O-, -CO-, -S-, -SO-, -SO 2- , -CONH- , Or -NHCO-; preferably -CR 2- , -O-, or -CO-; more preferably -CR 2- , or -O-; even more preferably X 11 and. X 14 is -O- and X 12 and X 13 are -CR 2- . Y 11 , Y 12 and Y 2 are independently single-bonded, -CR 2- , -O-, -CO-, -S-, -SO-, -SO 2- , -CONH-, or-. Shows NHCO-; preferably -CR 2- , -O-, or -CO-; more preferably -CR 2- , or -O-; even more preferably Y 11 and Y 2 . -O- and Y 12 is -CR 2- .
環Xa1、環Xa2、環Xa3、環Xa4、環Xb、環Ya1及び環Ya2は、それぞれ独立して、置換基を有していてもよい芳香環を示し;好ましくは、アルキル基、アルケニル基、及びアリール基から選ばれる基で置換されていてもよいベンゼン環、又はアルキル基、アルケニル基、及びアリール基から選ばれる基で置換されていてもよいナフタレン環であり;より好ましくは、アルキル基、アルケニル基、及びアリール基から選ばれる基で置換されていてもよいベンゼン環であり;さらに好ましくは、アルキル基で置換されていてもよいベンゼン環であり;特に好ましくは(無置換の)ベンゼン環である。
Ring X a1 , ring X a2 , ring X a3 , ring X a4 , ring X b , ring Y a1 and ring Y a2 each independently represent an aromatic ring which may have a substituent; preferably. , A benzene ring optionally substituted with a group selected from an alkyl group, an alkenyl group and an aryl group, or a naphthalene ring optionally substituted with a group selected from an alkyl group, an alkenyl group and an aryl group; More preferably, it is a benzene ring which may be substituted with a group selected from an alkyl group, an alkenyl group, and an aryl group; more preferably, it is a benzene ring which may be substituted with an alkyl group; particularly preferably. It is a (unsubstituted) benzene ring.
ポリイミド樹脂は、一実施形態において、さらに好ましくは、式(E3):
The polyimide resin is more preferably the formula (E3): in one embodiment.
[式中、
Rx1及びRy2は、それぞれ独立して、置換基を示し;
x1及びy2は、それぞれ独立して、0、1、2、3又は4を示し;
その他の記号は、上記の通りである。]
で表される繰り返し単位を有する樹脂を含む。 [During the ceremony,
R x1 and Ry2 each independently indicate a substituent;
x1 and y2 independently indicate 0, 1, 2, 3 or 4;
Other symbols are as described above. ]
Includes resins with repeating units represented by.
Rx1及びRy2は、それぞれ独立して、置換基を示し;
x1及びy2は、それぞれ独立して、0、1、2、3又は4を示し;
その他の記号は、上記の通りである。]
で表される繰り返し単位を有する樹脂を含む。 [During the ceremony,
R x1 and Ry2 each independently indicate a substituent;
x1 and y2 independently indicate 0, 1, 2, 3 or 4;
Other symbols are as described above. ]
Includes resins with repeating units represented by.
Rx1及びRy2は、それぞれ独立して、置換基を示し;好ましくは、アルキル基、アルケニル基、又はアリール基であり;より好ましくは、アルキル基である。
R x1 and Ry2 each independently indicate a substituent; preferably an alkyl group, an alkenyl group, or an aryl group; more preferably an alkyl group.
x1及びy2は、それぞれ独立して、0、1、2、3又は4を示し;好ましくは、0、1、2又は3を示し;より好ましくは、0、1又は2であり;さらに好ましくは、0又は1であり;特に好ましくは0である。
x1 and y2 independently indicate 0, 1, 2, 3 or 4; preferably 0, 1, 2 or 3; more preferably 0, 1 or 2; even more preferably. , 0 or 1; particularly preferably 0.
ポリイミド樹脂は、特に限定されるものではないが、例えば、ジアミン化合物とテトラカルボン酸無水物とのイミド化反応、ジイソシアネート化合物とテトラカルボン酸無水物とのイミド化反応等の公知の合成法により得ることができる。ポリイミド樹脂は市販品を用いてもよく、ポリイミド樹脂の市販品としては、例えば、新日本理化社製の「リカコートSN20」、「リカコートPN20」等が挙げられる。
The polyimide resin is not particularly limited, but is obtained by a known synthetic method such as an imidization reaction between a diamine compound and a tetracarboxylic acid anhydride, or an imidization reaction between a diisocyanate compound and a tetracarboxylic acid anhydride. be able to. A commercially available product may be used as the polyimide resin, and examples of the commercially available polyimide resin include "Ricacoat SN20" and "Ricacoat PN20" manufactured by Shin Nihon Rika Co., Ltd.
(F)ポリイミド樹脂のガラス転移温度は、特に限定されるものではないが、好ましくは50℃~400℃、より好ましくは75℃~350℃、さらに好ましくは100℃~300℃、特に好ましくは125℃~250℃である。
The glass transition temperature of the (F) polyimide resin is not particularly limited, but is preferably 50 ° C. to 400 ° C., more preferably 75 ° C. to 350 ° C., still more preferably 100 ° C. to 300 ° C., and particularly preferably 125 ° C. The temperature is from ° C to 250 ° C.
(E)熱可塑性樹脂の重量平均分子量(Mw)は、本発明の効果を顕著に得る観点から、好ましくは8,000以上、より好ましくは10,000以上、特に好ましくは20,000以上であり、好ましくは70,000以下、より好ましくは60,000以下、特に好ましくは50,000以下である。
(E) The weight average molecular weight (Mw) of the thermoplastic resin is preferably 8,000 or more, more preferably 10,000 or more, and particularly preferably 20,000 or more, from the viewpoint of remarkably obtaining the effect of the present invention. It is preferably 70,000 or less, more preferably 60,000 or less, and particularly preferably 50,000 or less.
樹脂組成物中の(E)熱可塑性樹脂の含有量は、特に限定されるものではないが、樹脂組成物中の不揮発成分を100質量%とした場合、本発明の所望の効果を顕著に得る観点から、好ましくは20質量%以下、より好ましくは15質量%以下、さらに好ましくは10質量%以下、さらにより好ましくは7質量%以下、特に好ましくは5質量%以下であり得る。樹脂組成物中の(E)熱可塑性樹脂の含有量の下限は、特に限定されるものではないが、樹脂組成物中の不揮発成分を100質量%とした場合、例えば、0質量%以上、0.01質量%以上、0.05質量%以上であり、好ましくは0.1質量%以上、より好ましくは0.5質量%以上、さらに好ましくは1質量%以上、さらにより好ましくは2質量%以上、特に好ましくは3質量%以上等であり得る。
The content of the (E) thermoplastic resin in the resin composition is not particularly limited, but when the non-volatile component in the resin composition is 100% by mass, the desired effect of the present invention is remarkably obtained. From the viewpoint, it may be preferably 20% by mass or less, more preferably 15% by mass or less, still more preferably 10% by mass or less, still more preferably 7% by mass or less, and particularly preferably 5% by mass or less. The lower limit of the content of the (E) thermoplastic resin in the resin composition is not particularly limited, but when the non-volatile component in the resin composition is 100% by mass, for example, 0% by mass or more, 0. 0.01% by mass or more, 0.05% by mass or more, preferably 0.1% by mass or more, more preferably 0.5% by mass or more, still more preferably 1% by mass or more, still more preferably 2% by mass or more. , Particularly preferably 3% by mass or more.
<(F)エラストマー>
本発明の樹脂組成物は、さらに任意成分として(F)エラストマーを含む場合がある。ここで説明する(F)エラストマーは、上記で説明した(A)成分~(B)成分に該当するもの以外の成分である。 <(F) Elastomer>
The resin composition of the present invention may further contain (F) an elastomer as an optional component. The (F) elastomer described here is a component other than those corresponding to the components (A) to (B) described above.
本発明の樹脂組成物は、さらに任意成分として(F)エラストマーを含む場合がある。ここで説明する(F)エラストマーは、上記で説明した(A)成分~(B)成分に該当するもの以外の成分である。 <(F) Elastomer>
The resin composition of the present invention may further contain (F) an elastomer as an optional component. The (F) elastomer described here is a component other than those corresponding to the components (A) to (B) described above.
(F)成分としてのエラストマーは、柔軟性を有する樹脂であり、好ましくは、ゴム弾性を有する樹脂または他の成分と重合してゴム弾性を示す樹脂である。ゴム弾性としては、例えば、日本工業規格(JIS K7161)に準拠し、温度25℃、湿度40%RHにて、引っ張り試験を行った場合に、1GPa以下の弾性率を示す樹脂が挙げられる。
The elastomer as the component (F) is a resin having flexibility, preferably a resin having rubber elasticity or a resin polymerizing with other components to exhibit rubber elasticity. Examples of the rubber elasticity include a resin that conforms to the Japanese Industrial Standards (JIS K7161) and exhibits an elastic modulus of 1 GPa or less when a tensile test is performed at a temperature of 25 ° C. and a humidity of 40% RH.
一実施形態において、(F)エラストマーは、分子内に、ポリブタジエン構造、ポリシロキサン構造、ポリ(メタ)アクリレート構造、ポリアルキレン構造、ポリアルキレンオキシ構造、ポリイソプレン構造、ポリイソブチレン構造、ポリカーボネート構造、ポリスチレン構造から選択される1種以上の構造を有する樹脂であることが好ましい。「(メタ)アクリレート」とは、メタクリレート及びアクリレートを指す。
In one embodiment, the (F) elastomer has a polybutadiene structure, a polysiloxane structure, a poly (meth) acrylate structure, a polyalkylene structure, a polyalkyleneoxy structure, a polyisobutylene structure, a polyisobutylene structure, a polycarbonate structure, and polystyrene in the molecule. It is preferable that the resin has one or more structures selected from the structures. "(Meta) acrylate" refers to methacrylate and acrylate.
また、別の一実施形態において、(F)エラストマーは、ガラス転移温度(Tg)が25℃以下の樹脂及び25℃以下で液状である樹脂から選択される1種以上であることが好ましい。ガラス転移温度(Tg)が25℃以下である樹脂のガラス転移温度は、好ましくは20℃以下、より好ましくは15℃以下である。ガラス転移温度の下限は特に限定されないが、通常-15℃以上とし得る。また、25℃で液状である樹脂としては、好ましくは20℃以下で液状である樹脂、より好ましくは15℃以下で液状である樹脂である。ガラス転移温度は、DSC(示差走査熱量測定)により測定しうる。
Further, in another embodiment, the (F) elastomer is preferably one or more selected from a resin having a glass transition temperature (Tg) of 25 ° C. or lower and a resin having a glass transition temperature (Tg) of 25 ° C. or lower and being liquid. The glass transition temperature of the resin having a glass transition temperature (Tg) of 25 ° C. or lower is preferably 20 ° C. or lower, more preferably 15 ° C. or lower. The lower limit of the glass transition temperature is not particularly limited, but may be usually −15 ° C. or higher. The resin that is liquid at 25 ° C. is preferably a resin that is liquid at 20 ° C. or lower, and more preferably a resin that is liquid at 15 ° C. or lower. The glass transition temperature can be measured by DSC (Differential Scanning Calorimetry).
(F)エラストマーは、通常、有機溶剤に溶解しうる不定形の樹脂成分である。この(F)エラストマーは、1種類を単独で用いてもよく、2種類以上を任意の比率で組み合わせて用いてもよい。
(F) Elastomer is usually an amorphous resin component that can be dissolved in an organic solvent. As this (F) elastomer, one type may be used alone, or two or more types may be used in combination at any ratio.
(F)エラストマーとしては、例えば、ポリブタジエン構造を含有する樹脂が挙げられる。ポリブタジエン構造は、主鎖に含まれていてもよく、側鎖に含まれていてもよい。また、ポリブタジエン構造は、一部又は全てが、水素添加されていてもよい。ポリブタジエン構造を含有する樹脂を「ポリブタジエン樹脂」ということがある。ポリブタジエン樹脂の具体例としては、クレイバレー社製の「Ricon 130MA8」、「Ricon 130MA13」、「Ricon 130MA20」、「Ricon 131MA5」、「Ricon 131MA10」、「Ricon 131MA17」、「Ricon 131MA20」、「Ricon 184MA6」(酸無水物基含有ポリブタジエン)、日本曹達社製の「GQ-1000」(水酸基、カルボキシル基導入ポリブタジエン)、「G-1000」、「G-2000」、「G-3000」(両末端水酸基ポリブタジエン)、「GI-1000」、「GI-2000」、「GI-3000」(両末端水酸基水素化ポリブタジエン)、ナガセケムテックス社製の「FCA-061L」(水素化ポリブタジエン骨格エポキシ樹脂)、等が挙げられる。また、ポリブタジエン樹脂の具体例としては、ヒドロキシル基末端ポリブタジエン、ジイソシアネート化合物及び四塩基酸無水物を原料とする線状ポリイミド(特開2006-37083号公報、国際公開第2008/153208号に記載のポリイミド)、フェノール性水酸基含有ブタジエン等が挙げられる。該ポリイミド樹脂のブタジエン構造の含有率は、好ましくは60質量%~95質量%、より好ましくは75質量%~85質量%である。該ポリイミド樹脂の詳細は、特開2006-37083号公報、国際公開第2008/153208号の記載を参酌することができ、この内容は本明細書に組み込まれる。
Examples of the (F) elastomer include a resin containing a polybutadiene structure. The polybutadiene structure may be contained in the main chain or the side chain. Further, the polybutadiene structure may be partially or wholly hydrogenated. A resin containing a polybutadiene structure may be referred to as a "polybutadiene resin". Specific examples of the polybutadiene resin include "Ricon 130MA8", "Ricon 130MA13", "Ricon 130MA20", "Ricon 131MA5", "Ricon 131MA10", "Ricon 131MA17", "Ricon 131MA20", and "Ricon" manufactured by Clay Valley. 184MA6 "(polybutadiene containing acid anhydride group)," GQ-1000 "(hydroxyl-terminated, carboxyl group-introduced polybutadiene)," G-1000 "," G-2000 "," G-3000 "(both ends) Hydroxyl-terminated polybutadiene), "GI-1000", "GI-2000", "GI-3000" (hydroxyl-terminated polybutadiene with both ends), "FCA-061L" (hydrogenated polybutadiene skeleton epoxy resin) manufactured by Nagase ChemteX, Inc. And so on. Further, as a specific example of the polybutadiene resin, a linear polyimide using a hydroxyl group-terminated polybutadiene, a diisocyanate compound and a tetrabasic acid anhydride as raw materials (Japanese Patent Laid-Open No. 2006-37083, International Publication No. 2008/153208). ), Phenolic hydroxyl group-containing butadiene and the like. The content of the butadiene structure of the polyimide resin is preferably 60% by mass to 95% by mass, more preferably 75% by mass to 85% by mass. For the details of the polyimide resin, the description of JP-A-2006-37083 and International Publication No. 2008/153208 can be referred to, and the contents thereof are incorporated in the present specification.
(F)エラストマーとしては、例えば、ポリ(メタ)アクリレート構造を含有する樹脂が挙げられる。ポリ(メタ)アクリレート構造を含有する樹脂を「ポリ(メタ)アクリル樹脂」ということがある。ポリ(メタ)アクリル樹脂の具体例としては、ナガセケムテックス社製のテイサンレジン、根上工業社製の「ME-2000」、「W-116.3」、「W-197C」、「KG-25」、「KG-3000」等が挙げられる。
Examples of the (F) elastomer include a resin containing a poly (meth) acrylate structure. A resin containing a poly (meth) acrylate structure may be referred to as a "poly (meth) acrylic resin". Specific examples of the poly (meth) acrylic resin include Teisan resin manufactured by Nagase ChemteX, "ME-2000", "W-116.3", "W-197C", and "KG-25" manufactured by Negami Kogyo. , "KG-3000" and the like.
(F)エラストマーとしては、例えば、ポリカーボネート構造を含有する樹脂が挙げられる。ポリカーボネート構造を含有する樹脂を「ポリカーボネート樹脂」ということがある。ポリカーボネート樹脂の具体例としては、旭化成ケミカルズ社製の「T6002」、「T6001」(ポリカーボネートジオール)、クラレ社製の「C-1090」、「C-2090」、「C-3090」(ポリカーボネートジオール)等が挙げられる。またヒドロキシル基末端ポリカーボネート、ジイソシアネート化合物及び四塩基酸無水物を原料とする線状ポリイミドを使用することもできる。該ポリイミド樹脂のカーボネート構造の含有率は、好ましくは60質量%~95質量%、より好ましくは75質量%~85質量%である。該ポリイミド樹脂の詳細は、国際公開第2016/129541号の記載を参酌することができ、この内容は本明細書に組み込まれる。
Examples of the (F) elastomer include a resin containing a polycarbonate structure. A resin containing a polycarbonate structure may be referred to as a "polycarbonate resin". Specific examples of the polycarbonate resin include "T6002" and "T6001" (polycarbonate diol) manufactured by Asahi Kasei Chemicals, and "C-1090", "C-2090" and "C-3090" (polycarbonate diol) manufactured by Kuraray. And so on. Further, a linear polyimide made from a hydroxyl group-terminated polycarbonate, a diisocyanate compound and a tetrabasic acid anhydride can also be used. The content of the carbonate structure of the polyimide resin is preferably 60% by mass to 95% by mass, more preferably 75% by mass to 85% by mass. The details of the polyimide resin can be referred to in International Publication No. 2016/129541, which is incorporated herein by reference.
(F)エラストマーとしては、例えば、ポリシロキサン構造を含有する樹脂が挙げられる。ポリシロキサン構造を含有する樹脂を「シロキサン樹脂」ということがある。シロキサン樹脂の具体例としては、信越シリコーン社製の「SMP-2006」、「SMP-2003PGMEA」、「SMP-5005PGMEA」、アミン基末端ポリシロキサンおよび四塩基酸無水物を原料とする線状ポリイミド(国際公開第2010/053185号、特開2002-12667号公報及び特開2000-319386号公報等)等が挙げられる。
Examples of the (F) elastomer include a resin containing a polysiloxane structure. A resin containing a polysiloxane structure may be referred to as a "siloxane resin". Specific examples of the siloxane resin include "SMP-2006", "SMP-2003PGMEA", "SMP-5005PGMEA" manufactured by Shinetsu Silicone Co., Ltd., an amine group-terminated polysiloxane, and a linear polyimide made from tetrabasic acid anhydride. International Publication No. 2010/053185, JP-A-2002-12667, JP-A-2000-31386, etc.) and the like can be mentioned.
(F)エラストマーとしては、例えば、ポリアルキレン構造又はポリアルキレンオキシ構造を含有する樹脂が挙げられる。ポリアルキレン構造を含有する樹脂を「アルキレン樹脂」ということがある。また、ポリアルキレンオキシ構造を含有する樹脂を「アルキレンオキシ樹脂」ということがある。ポリアルキレンオキシ構造は、炭素原子数2~15のポリアルキレンオキシ構造が好ましく、炭素原子数3~10のポリアルキレンオキシ構造がより好ましく、炭素原子数5~6のポリアルキレンオキシ構造が特に好ましい。アルキレン樹脂及びアルキレンオキシ樹脂の具体例としては、旭化成せんい社製の「PTXG-1000」、「PTXG-1800」等が挙げられる。
Examples of the (F) elastomer include a resin containing a polyalkylene structure or a polyalkylene oxy structure. A resin containing a polyalkylene structure may be referred to as an "alkylene resin". Further, a resin containing a polyalkylene oxy structure may be referred to as an "alkylene oxy resin". As the polyalkylene oxy structure, a polyalkylene oxy structure having 2 to 15 carbon atoms is preferable, a polyalkylene oxy structure having 3 to 10 carbon atoms is more preferable, and a polyalkylene oxy structure having 5 to 6 carbon atoms is particularly preferable. Specific examples of the alkylene resin and the alkyleneoxy resin include "PTXG-1000" and "PTXG-1800" manufactured by Asahi Kasei Fibers Corporation.
(F)エラストマーとしては、例えば、ポリイソプレン構造を含有する樹脂が挙げられる。ポリイソプレン構造を含有する樹脂を「イソプレン樹脂」ということがある。イソプレン樹脂の具体例としては、クラレ社製の「KL-610」、「KL613」等が挙げられる。
Examples of the (F) elastomer include a resin containing a polyisoprene structure. A resin containing a polyisoprene structure may be referred to as "isoprene resin". Specific examples of the isoprene resin include "KL-610" and "KL613" manufactured by Kuraray.
(F)エラストマーとしては、例えば、ポリイソブチレン構造を含有する樹脂が挙げられる。ポリイソブチレン構造を含有する樹脂を「イソブチレン樹脂」ということがある。イソブチレン樹脂の具体例としては、カネカ社製の「SIBSTAR-073T」(スチレン-イソブチレン-スチレントリブロック共重合体)、「SIBSTAR-042D」(スチレン-イソブチレンジブロック共重合体)等が挙げられる。
Examples of the (F) elastomer include a resin containing a polyisobutylene structure. A resin containing a polyisobutylene structure may be referred to as "isobutylene resin". Specific examples of the isobutylene resin include "SIBSTAR-073T" (styrene-isobutylene-styrene triblock copolymer) and "SIBSTAR-042D" (styrene-isobutyrene block copolymer) manufactured by Kaneka.
(F)エラストマーとしては、例えば、ポリスチレン構造を含有する樹脂が挙げられる。ポリスチレン構造を含有する樹脂を「スチレン樹脂」ということがある。スチレン樹脂としては、例えば、スチレン-ブタジエン-スチレンブロック共重合体(SBS)、スチレン-イソプレン-スチレンブロック共重合体(SIS)、スチレン-エチレン-ブチレン-スチレンブロック共重合体(SEBS)、スチレン-エチレン-プロピレン-スチレンブロック共重合体(SEPS)、スチレン-エチレン-エチレン-プロピレン-スチレンブロック共重合体(SEEPS)、スチレン-ブタジエン-ブチレン-スチレンブロック共重合体(SBBS)、スチレン-ブタジエンジブロック共重合体、水素化スチレン-ブタジエンブロック共重合体、水素化スチレン-イソプレンブロック共重合体、水素化スチレン-ブタジエンランダム共重合体等が挙げられる。スチレン樹脂の具体例としては、水添スチレン系熱可塑性エラストマー「H1041」、「タフテックH1043」、「タフテックP2000」、「タフテックMP10」(旭化成社製);エポキシ化スチレン-ブタジエン熱可塑性エラストマー「エポフレンドAT501」、「CT310」(ダイセル社製);ヒドロキシル基を有する変成スチレン系エラストマー「セプトンHG252」(クラレ社製);カルボキシル基を有する変性スチレン系エラストマー「タフテックN503M」、アミノ基を有する変性スチレン系エラストマー「タフテックN501」、酸無水物基を有する変性スチレン系エラストマー「タフテックM1913」(旭化成ケミカルズ社製);未変性スチレン系エラストマー「セプトンS8104」(クラレ社製);スチレン-エチレン/ブチレン-スチレンブロック共重合体「FG1924」(Kraton社製)が挙げられる。
Examples of the (F) elastomer include a resin containing a polystyrene structure. A resin containing a polystyrene structure may be referred to as "styrene resin". Examples of the styrene resin include styrene-butadiene-styrene block copolymer (SBS), styrene-isoprene-styrene block copolymer (SIS), styrene-ethylene-butylene-styrene block copolymer (SEBS), and styrene-. Ethylene-propylene-styrene block copolymer (SEPS), styrene-ethylene-ethylene-propylene-styrene block copolymer (SEEPS), styrene-butadiene-butylene-styrene block copolymer (SBBS), styrene-butadiene diblock Examples thereof include a copolymer, a hydride styrene-butadiene block copolymer, a hydride styrene-isoprene block copolymer, and a hydride styrene-butadiene random copolymer. Specific examples of the styrene resin include hydrogenated styrene-based thermoplastic elastomers "H1041", "Toughtech H1043", "Toughtech P2000", and "Toughtech MP10" (manufactured by Asahi Kasei Co., Ltd.); epoxidized styrene-butadiene thermoplastic elastomer "Epofriend". AT501 "," CT310 "(manufactured by Daicel); modified styrene elastomer" Septon HG252 "(manufactured by Kuraray) having a hydroxyl group; modified styrene elastomer" Toughtec N503M "having a carboxyl group, modified styrene having an amino group" Elastomer "Tuftec N501", modified styrene elastomer "Tuftec M1913" with acid anhydride group (manufactured by Asahi Kasei Chemicals); unmodified styrene elastomer "Septon S8104" (manufactured by Kuraray); styrene-ethylene / butylene-styrene block Examples thereof include the copolymer "FG1924" (manufactured by Kraton).
(F)エラストマーの数平均分子量(Mn)は、好ましくは1,000以上、より好ましくは1500以上、さらに好ましくは3000以上、特に好ましくは5000以上であり、好ましくは1,000,000以下、より好ましくは900,000以下である。数平均分子量(Mn)は、GPC(ゲル浸透クロマトグラフィー)を使用して、ポリスチレン換算で測定できる。
(F) The number average molecular weight (Mn) of the elastomer is preferably 1,000 or more, more preferably 1500 or more, still more preferably 3000 or more, particularly preferably 5000 or more, and preferably 1,000,000 or less. It is preferably 900,000 or less. The number average molecular weight (Mn) can be measured in terms of polystyrene using GPC (gel permeation chromatography).
樹脂組成物中の(F)エラストマーの含有量は、特に限定されるものではないが、樹脂組成物中の不揮発成分を100質量%とした場合、本発明の所望の効果を顕著に得る観点から、好ましくは20質量%以下、より好ましくは15質量%以下、さらに好ましくは10質量%以下、さらにより好ましくは7質量%以下、特に好ましくは5質量%以下であり得る。樹脂組成物中の(F)エラストマーの含有量の下限は、特に限定されるものではないが、樹脂組成物中の不揮発成分を100質量%とした場合、例えば、0質量%以上、0.01質量%以上、0.05質量%以上であり、好ましくは0.1質量%以上、より好ましくは0.5質量%以上、さらに好ましくは1質量%以上、さらにより好ましくは2質量%以上、特に好ましくは3質量%以上等であり得る。
The content of the (F) elastomer in the resin composition is not particularly limited, but from the viewpoint of significantly obtaining the desired effect of the present invention when the non-volatile component in the resin composition is 100% by mass. It can be preferably 20% by mass or less, more preferably 15% by mass or less, still more preferably 10% by mass or less, still more preferably 7% by mass or less, and particularly preferably 5% by mass or less. The lower limit of the content of the (F) elastomer in the resin composition is not particularly limited, but when the non-volatile component in the resin composition is 100% by mass, for example, 0% by mass or more, 0.01. By mass or more, 0.05% by mass or more, preferably 0.1% by mass or more, more preferably 0.5% by mass or more, still more preferably 1% by mass or more, still more preferably 2% by mass or more, particularly. It may be preferably 3% by mass or more.
<(G)その他の添加剤>
本発明の樹脂組成物は、不揮発成分として、さらに任意の添加剤を含んでいてもよい。このような添加剤としては、例えば、エポキシ樹脂、エポキシアクリレート樹脂、ウレタンアクリレート樹脂、ウレタン樹脂、シアネート樹脂、ポリイミド樹脂、ベンゾオキサジン樹脂、不飽和ポリエステル樹脂、フェノール樹脂、メラミン樹脂、シリコーン樹脂等の熱硬化性樹脂;イミダゾール系硬化促進剤、リン系硬化促進剤、ウレア系硬化促進剤、グアニジン系硬化促進剤、金属系硬化促進剤、アミン系硬化促進剤等の硬化促進剤;フェノール系硬化剤、ナフトール系硬化剤、酸無水物系硬化剤、チオール系硬化剤、ベンゾオキサジン系硬化剤、シアネートエステル系硬化剤、カルボジイミド系硬化剤、イミダゾール系硬化剤、活性エステル化合物等の硬化剤;ゴム粒子等の有機充填材;有機銅化合物、有機亜鉛化合物、有機コバルト化合物等の有機金属化合物;フタロシアニンブルー、フタロシアニングリーン、アイオディングリーン、ジアゾイエロー、クリスタルバイオレット、酸化チタン、カーボンブラック等の着色剤;ハイドロキノン、カテコール、ピロガロール、フェノチアジン等の重合禁止剤;シリコーン系レベリング剤、アクリルポリマー系レベリング剤等のレベリング剤;ベントン、モンモリロナイト等の増粘剤;シリコーン系消泡剤、アクリル系消泡剤、フッ素系消泡剤、ビニル樹脂系消泡剤等の消泡剤;ベンゾトリアゾール系紫外線吸収剤等の紫外線吸収剤;尿素シラン等の接着性向上剤;トリアゾール系密着性付与剤、テトラゾール系密着性付与剤、トリアジン系密着性付与剤等の密着性付与剤;ヒンダードフェノール系酸化防止剤、ヒンダードアミン系酸化防止剤等の酸化防止剤;スチルベン誘導体等の蛍光増白剤;フッ素系界面活性剤、シリコーン系界面活性剤等の界面活性剤;リン系難燃剤(例えばリン酸エステル化合物、ホスファゼン化合物、ホスフィン酸化合物、赤リン)、窒素系難燃剤(例えば硫酸メラミン)、ハロゲン系難燃剤、無機系難燃剤(例えば三酸化アンチモン)等の難燃剤;リン酸エステル系分散剤、ポリオキシアルキレン系分散剤、アセチレン系分散剤、シリコーン系分散剤、アニオン性分散剤、カチオン性分散剤等の分散剤;ボレート系安定剤、チタネート系安定剤、アルミネート系安定剤、ジルコネート系安定剤、イソシアネート系安定剤、カルボン酸系安定剤、カルボン酸無水物系安定剤等の安定剤等が挙げられる。(G)その他の添加剤は、1種を単独で用いてもよく、2種以上を任意の比率で組み合わせて用いてもよい。(G)その他の添加剤の含有量は当業者であれば適宜設定できる。 <(G) Other additives>
The resin composition of the present invention may further contain any additive as a non-volatile component. Examples of such additives include heat of epoxy resin, epoxy acrylate resin, urethane acrylate resin, urethane resin, cyanate resin, polyimide resin, benzoxazine resin, unsaturated polyester resin, phenol resin, melamine resin, silicone resin and the like. Curing resin; Curing accelerators such as imidazole-based curing accelerators, phosphorus-based curing accelerators, urea-based curing accelerators, guanidine-based curing accelerators, metal-based curing accelerators, amine-based curing accelerators; phenol-based curing agents, Naftor-based curing agents, acid anhydride-based curing agents, thiol-based curing agents, benzoxazine-based curing agents, cyanate ester-based curing agents, carbodiimide-based curing agents, imidazole-based curing agents, curing agents such as active ester compounds; rubber particles, etc. Organic fillers; organic metal compounds such as organic copper compounds, organic zinc compounds, organic cobalt compounds; colorants such as phthalocyanine blue, phthalocyanine green, iodin green, diazo yellow, crystal violet, titanium oxide, carbon black; hydroquinone, Anti-polymerization agents such as catechol, pyrogallol, phenothiazine; leveling agents such as silicone-based leveling agents and acrylic polymer-based leveling agents; thickeners such as Benton and montmorillonite; Defoaming agents such as foaming agents and vinyl resin-based defoaming agents; UV absorbers such as benzotriazole-based ultraviolet absorbers; Adhesive improvers such as ureasilane; Triazole-based adhesion-imparting agents, Tetrazole-based adhesion-imparting agents, Adhesion-imparting agents such as triazine-based adhesion-imparting agents; Antioxidants such as hindered phenol-based antioxidants and hindered amine-based antioxidants; Fluorescent whitening agents such as stillben derivatives; Fluorine-based surfactants and silicone-based interfaces Surface active agents such as activators; phosphorus-based flame-retardant agents (for example, phosphoric acid ester compounds, phosphazene compounds, phosphinic acid compounds, red phosphorus), nitrogen-based flame-retardant agents (for example, melamine sulfate), halogen-based flame-retardant agents, inorganic flame-retardant agents (for example) For example, flame retardant agents such as antimony trioxide); dispersants such as phosphate ester dispersants, polyoxyalkylene dispersants, acetylene dispersants, silicone dispersants, anionic dispersants, and cationic dispersants; borate dispersants. Examples thereof include stabilizers such as stabilizers, titanate-based stabilizers, aluminate-based stabilizers, zirconate-based stabilizers, isocyanate-based stabilizers, carboxylic acid-based stabilizers, and carboxylic acid anhydride-based stabilizers. (G) As the other additives, one type may be used alone, or two or more types may be used in combination at any ratio. (G) The content of other additives can be appropriately set by those skilled in the art.
本発明の樹脂組成物は、不揮発成分として、さらに任意の添加剤を含んでいてもよい。このような添加剤としては、例えば、エポキシ樹脂、エポキシアクリレート樹脂、ウレタンアクリレート樹脂、ウレタン樹脂、シアネート樹脂、ポリイミド樹脂、ベンゾオキサジン樹脂、不飽和ポリエステル樹脂、フェノール樹脂、メラミン樹脂、シリコーン樹脂等の熱硬化性樹脂;イミダゾール系硬化促進剤、リン系硬化促進剤、ウレア系硬化促進剤、グアニジン系硬化促進剤、金属系硬化促進剤、アミン系硬化促進剤等の硬化促進剤;フェノール系硬化剤、ナフトール系硬化剤、酸無水物系硬化剤、チオール系硬化剤、ベンゾオキサジン系硬化剤、シアネートエステル系硬化剤、カルボジイミド系硬化剤、イミダゾール系硬化剤、活性エステル化合物等の硬化剤;ゴム粒子等の有機充填材;有機銅化合物、有機亜鉛化合物、有機コバルト化合物等の有機金属化合物;フタロシアニンブルー、フタロシアニングリーン、アイオディングリーン、ジアゾイエロー、クリスタルバイオレット、酸化チタン、カーボンブラック等の着色剤;ハイドロキノン、カテコール、ピロガロール、フェノチアジン等の重合禁止剤;シリコーン系レベリング剤、アクリルポリマー系レベリング剤等のレベリング剤;ベントン、モンモリロナイト等の増粘剤;シリコーン系消泡剤、アクリル系消泡剤、フッ素系消泡剤、ビニル樹脂系消泡剤等の消泡剤;ベンゾトリアゾール系紫外線吸収剤等の紫外線吸収剤;尿素シラン等の接着性向上剤;トリアゾール系密着性付与剤、テトラゾール系密着性付与剤、トリアジン系密着性付与剤等の密着性付与剤;ヒンダードフェノール系酸化防止剤、ヒンダードアミン系酸化防止剤等の酸化防止剤;スチルベン誘導体等の蛍光増白剤;フッ素系界面活性剤、シリコーン系界面活性剤等の界面活性剤;リン系難燃剤(例えばリン酸エステル化合物、ホスファゼン化合物、ホスフィン酸化合物、赤リン)、窒素系難燃剤(例えば硫酸メラミン)、ハロゲン系難燃剤、無機系難燃剤(例えば三酸化アンチモン)等の難燃剤;リン酸エステル系分散剤、ポリオキシアルキレン系分散剤、アセチレン系分散剤、シリコーン系分散剤、アニオン性分散剤、カチオン性分散剤等の分散剤;ボレート系安定剤、チタネート系安定剤、アルミネート系安定剤、ジルコネート系安定剤、イソシアネート系安定剤、カルボン酸系安定剤、カルボン酸無水物系安定剤等の安定剤等が挙げられる。(G)その他の添加剤は、1種を単独で用いてもよく、2種以上を任意の比率で組み合わせて用いてもよい。(G)その他の添加剤の含有量は当業者であれば適宜設定できる。 <(G) Other additives>
The resin composition of the present invention may further contain any additive as a non-volatile component. Examples of such additives include heat of epoxy resin, epoxy acrylate resin, urethane acrylate resin, urethane resin, cyanate resin, polyimide resin, benzoxazine resin, unsaturated polyester resin, phenol resin, melamine resin, silicone resin and the like. Curing resin; Curing accelerators such as imidazole-based curing accelerators, phosphorus-based curing accelerators, urea-based curing accelerators, guanidine-based curing accelerators, metal-based curing accelerators, amine-based curing accelerators; phenol-based curing agents, Naftor-based curing agents, acid anhydride-based curing agents, thiol-based curing agents, benzoxazine-based curing agents, cyanate ester-based curing agents, carbodiimide-based curing agents, imidazole-based curing agents, curing agents such as active ester compounds; rubber particles, etc. Organic fillers; organic metal compounds such as organic copper compounds, organic zinc compounds, organic cobalt compounds; colorants such as phthalocyanine blue, phthalocyanine green, iodin green, diazo yellow, crystal violet, titanium oxide, carbon black; hydroquinone, Anti-polymerization agents such as catechol, pyrogallol, phenothiazine; leveling agents such as silicone-based leveling agents and acrylic polymer-based leveling agents; thickeners such as Benton and montmorillonite; Defoaming agents such as foaming agents and vinyl resin-based defoaming agents; UV absorbers such as benzotriazole-based ultraviolet absorbers; Adhesive improvers such as ureasilane; Triazole-based adhesion-imparting agents, Tetrazole-based adhesion-imparting agents, Adhesion-imparting agents such as triazine-based adhesion-imparting agents; Antioxidants such as hindered phenol-based antioxidants and hindered amine-based antioxidants; Fluorescent whitening agents such as stillben derivatives; Fluorine-based surfactants and silicone-based interfaces Surface active agents such as activators; phosphorus-based flame-retardant agents (for example, phosphoric acid ester compounds, phosphazene compounds, phosphinic acid compounds, red phosphorus), nitrogen-based flame-retardant agents (for example, melamine sulfate), halogen-based flame-retardant agents, inorganic flame-retardant agents (for example) For example, flame retardant agents such as antimony trioxide); dispersants such as phosphate ester dispersants, polyoxyalkylene dispersants, acetylene dispersants, silicone dispersants, anionic dispersants, and cationic dispersants; borate dispersants. Examples thereof include stabilizers such as stabilizers, titanate-based stabilizers, aluminate-based stabilizers, zirconate-based stabilizers, isocyanate-based stabilizers, carboxylic acid-based stabilizers, and carboxylic acid anhydride-based stabilizers. (G) As the other additives, one type may be used alone, or two or more types may be used in combination at any ratio. (G) The content of other additives can be appropriately set by those skilled in the art.
<(H)有機溶剤>
本発明の樹脂組成物は、上述した不揮発成分以外に、揮発性成分として、さらに任意の有機溶剤を含有する場合がある。(H)有機溶剤としては、公知のものを適宜用いることができ、その種類は特に限定されるものではない。(H)有機溶剤としては、例えば、アセトン、メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン等のケトン系溶剤;酢酸メチル、酢酸エチル、酢酸ブチル、酢酸イソブチル、酢酸イソアミル、プロピオン酸メチル、プロピオン酸エチル、γ-ブチロラクトン等のエステル系溶剤;テトラヒドロピラン、テトラヒドロフラン、1,4-ジオキサン、ジエチルエーテル、ジイソプロピルエーテル、ジブチルエーテル、ジフェニルエーテル、アニソール等のエーテル系溶剤;メタノール、エタノール、プロパノール、ブタノール、エチレングリコール等のアルコール系溶剤;酢酸2-エトキシエチル、プロピレングリコールモノメチルエーテルアセテート、ジエチレングリコールモノエチルエーテルアセテート、エチルジグリコールアセテート、γ-ブチロラクトン、メトキシプロピオン酸メチル等のエーテルエステル系溶剤;乳酸メチル、乳酸エチル、2-ヒドロキシイソ酪酸メチル等のエステルアルコール系溶剤;2-メトキシプロパノール、2-メトキシエタノール、2-エトキシエタノール、プロピレングリコールモノメチルエーテル、ジエチレングリコールモノブチルエーテル(ブチルカルビトール)等のエーテルアルコール系溶剤;N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミド、N-メチル-2-ピロリドン等のアミド系溶剤;ジメチルスルホキシド等のスルホキシド系溶剤;アセトニトリル、プロピオニトリル等のニトリル系溶剤;ヘキサン、シクロペンタン、シクロヘキサン、メチルシクロヘキサン等の脂肪族炭化水素系溶剤;ベンゼン、トルエン、キシレン、エチルベンゼン、トリメチルベンゼン等の芳香族炭化水素系溶剤等を挙げることができる。(H)有機溶剤は、1種単独で用いてもよく、2種以上を任意の比率で組み合わせて用いてもよい。 <(H) Organic solvent>
The resin composition of the present invention may further contain an arbitrary organic solvent as a volatile component in addition to the above-mentioned non-volatile component. As the (H) organic solvent, a known solvent can be appropriately used, and the type thereof is not particularly limited. (H) Examples of the organic solvent include ketone solvents such as acetone, methyl ethyl ketone, methyl isobutyl ketone and cyclohexanone; methyl acetate, ethyl acetate, butyl acetate, isobutyl acetate, isoamyl acetate, methyl propionate, ethyl propionate and γ-. Ester-based solvents such as butyrolactone; ether-based solvents such as tetrahydropyran, tetrahydrofuran, 1,4-dioxane, diethyl ether, diisopropyl ether, dibutyl ether, diphenyl ether and anisol; alcohol-based solvents such as methanol, ethanol, propanol, butanol and ethylene glycol Solvents: Ether ester solvents such as 2-ethoxyethyl acetate, propylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether acetate, ethyl diglycol acetate, γ-butyrolactone, methyl methoxypropionate; methyl lactate, ethyl lactate, 2-hydroxyiso Ester alcohol solvent such as methyl butyrate; ether alcohol solvent such as 2-methoxypropanol, 2-methoxyethanol, 2-ethoxyethanol, propylene glycol monomethyl ether, diethylene glycol monobutyl ether (butyl carbitol); N, N-dimethylformamide , N, N-dimethylacetamide, N-methyl-2-pyrrolidone and other amide solvents; dimethylsulfoxide and other sulfoxide solvents; acetonitrile, propionitrile and other nitrile solvents; hexane, cyclopentane, cyclohexane, methylcyclohexane and the like. The above-mentioned aliphatic hydrocarbon-based solvent; aromatic hydrocarbon-based solvents such as benzene, toluene, xylene, ethylbenzene, and trimethylbenzene can be mentioned. (H) The organic solvent may be used alone or in combination of two or more at any ratio.
本発明の樹脂組成物は、上述した不揮発成分以外に、揮発性成分として、さらに任意の有機溶剤を含有する場合がある。(H)有機溶剤としては、公知のものを適宜用いることができ、その種類は特に限定されるものではない。(H)有機溶剤としては、例えば、アセトン、メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン等のケトン系溶剤;酢酸メチル、酢酸エチル、酢酸ブチル、酢酸イソブチル、酢酸イソアミル、プロピオン酸メチル、プロピオン酸エチル、γ-ブチロラクトン等のエステル系溶剤;テトラヒドロピラン、テトラヒドロフラン、1,4-ジオキサン、ジエチルエーテル、ジイソプロピルエーテル、ジブチルエーテル、ジフェニルエーテル、アニソール等のエーテル系溶剤;メタノール、エタノール、プロパノール、ブタノール、エチレングリコール等のアルコール系溶剤;酢酸2-エトキシエチル、プロピレングリコールモノメチルエーテルアセテート、ジエチレングリコールモノエチルエーテルアセテート、エチルジグリコールアセテート、γ-ブチロラクトン、メトキシプロピオン酸メチル等のエーテルエステル系溶剤;乳酸メチル、乳酸エチル、2-ヒドロキシイソ酪酸メチル等のエステルアルコール系溶剤;2-メトキシプロパノール、2-メトキシエタノール、2-エトキシエタノール、プロピレングリコールモノメチルエーテル、ジエチレングリコールモノブチルエーテル(ブチルカルビトール)等のエーテルアルコール系溶剤;N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミド、N-メチル-2-ピロリドン等のアミド系溶剤;ジメチルスルホキシド等のスルホキシド系溶剤;アセトニトリル、プロピオニトリル等のニトリル系溶剤;ヘキサン、シクロペンタン、シクロヘキサン、メチルシクロヘキサン等の脂肪族炭化水素系溶剤;ベンゼン、トルエン、キシレン、エチルベンゼン、トリメチルベンゼン等の芳香族炭化水素系溶剤等を挙げることができる。(H)有機溶剤は、1種単独で用いてもよく、2種以上を任意の比率で組み合わせて用いてもよい。 <(H) Organic solvent>
The resin composition of the present invention may further contain an arbitrary organic solvent as a volatile component in addition to the above-mentioned non-volatile component. As the (H) organic solvent, a known solvent can be appropriately used, and the type thereof is not particularly limited. (H) Examples of the organic solvent include ketone solvents such as acetone, methyl ethyl ketone, methyl isobutyl ketone and cyclohexanone; methyl acetate, ethyl acetate, butyl acetate, isobutyl acetate, isoamyl acetate, methyl propionate, ethyl propionate and γ-. Ester-based solvents such as butyrolactone; ether-based solvents such as tetrahydropyran, tetrahydrofuran, 1,4-dioxane, diethyl ether, diisopropyl ether, dibutyl ether, diphenyl ether and anisol; alcohol-based solvents such as methanol, ethanol, propanol, butanol and ethylene glycol Solvents: Ether ester solvents such as 2-ethoxyethyl acetate, propylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether acetate, ethyl diglycol acetate, γ-butyrolactone, methyl methoxypropionate; methyl lactate, ethyl lactate, 2-hydroxyiso Ester alcohol solvent such as methyl butyrate; ether alcohol solvent such as 2-methoxypropanol, 2-methoxyethanol, 2-ethoxyethanol, propylene glycol monomethyl ether, diethylene glycol monobutyl ether (butyl carbitol); N, N-dimethylformamide , N, N-dimethylacetamide, N-methyl-2-pyrrolidone and other amide solvents; dimethylsulfoxide and other sulfoxide solvents; acetonitrile, propionitrile and other nitrile solvents; hexane, cyclopentane, cyclohexane, methylcyclohexane and the like. The above-mentioned aliphatic hydrocarbon-based solvent; aromatic hydrocarbon-based solvents such as benzene, toluene, xylene, ethylbenzene, and trimethylbenzene can be mentioned. (H) The organic solvent may be used alone or in combination of two or more at any ratio.
一実施形態において、(H)有機溶剤の含有量は、特に限定されるものではないが、樹脂組成物中の全成分を100質量%とした場合、例えば、60質量%以下、40質量%以下、30質量%以下、20質量%以下、15質量%以下、10質量%以下等であり得る。
In one embodiment, the content of the (H) organic solvent is not particularly limited, but when all the components in the resin composition are 100% by mass, for example, 60% by mass or less and 40% by mass or less. , 30% by mass or less, 20% by mass or less, 15% by mass or less, 10% by mass or less, and the like.
<樹脂組成物の製造方法>
本発明の樹脂組成物は、例えば、任意の調製容器に(A)特定マレイミド化合物、(B)ビニルフェニル基及び/又は(メタ)アクリロイル基を有する樹脂、必要に応じて(A’)その他のマレイミド化合物、必要に応じて(C)無機充填材、必要に応じて(D)ラジカル重合開始剤、必要に応じて(E)熱可塑性樹脂、必要に応じて(F)エラストマー、必要に応じて(G)その他の添加剤、及び必要に応じて(H)有機溶剤を、任意の順で及び/又は一部若しくは全部同時に加えて混合することによって、製造することができる。また、各成分を加えて混合する過程で、温度を適宜設定することができ、一時的に又は終始にわたって、加熱及び/又は冷却してもよい。また、加えて混合する過程において又はその後に、樹脂組成物を、例えば、ミキサーなどの撹拌装置又は振盪装置を用いて撹拌又は振盪し、均一に分散させてもよい。また、撹拌又は振盪と同時に、真空下等の低圧条件下で脱泡を行ってもよい。 <Manufacturing method of resin composition>
The resin composition of the present invention may be, for example, a resin having (A) a specific maleimide compound, (B) a vinylphenyl group and / or a (meth) acryloyl group in an arbitrary preparation container, and (A') or the like, if necessary. Maleimide compound, (C) inorganic filler as needed, (D) radical polymerization initiator as needed, (E) thermoplastic resin as needed, (F) elastomer as needed, as needed It can be produced by adding (G) other additives and, if necessary, (H) an organic solvent in any order and / or partially or all at the same time and mixing. Further, in the process of adding and mixing each component, the temperature can be appropriately set, and heating and / or cooling may be performed temporarily or from beginning to end. Further, the resin composition may be uniformly dispersed by stirring or shaking using, for example, a stirring device such as a mixer or a shaking device in the process of adding and mixing, or thereafter. Further, at the same time as stirring or shaking, defoaming may be performed under low pressure conditions such as under vacuum.
本発明の樹脂組成物は、例えば、任意の調製容器に(A)特定マレイミド化合物、(B)ビニルフェニル基及び/又は(メタ)アクリロイル基を有する樹脂、必要に応じて(A’)その他のマレイミド化合物、必要に応じて(C)無機充填材、必要に応じて(D)ラジカル重合開始剤、必要に応じて(E)熱可塑性樹脂、必要に応じて(F)エラストマー、必要に応じて(G)その他の添加剤、及び必要に応じて(H)有機溶剤を、任意の順で及び/又は一部若しくは全部同時に加えて混合することによって、製造することができる。また、各成分を加えて混合する過程で、温度を適宜設定することができ、一時的に又は終始にわたって、加熱及び/又は冷却してもよい。また、加えて混合する過程において又はその後に、樹脂組成物を、例えば、ミキサーなどの撹拌装置又は振盪装置を用いて撹拌又は振盪し、均一に分散させてもよい。また、撹拌又は振盪と同時に、真空下等の低圧条件下で脱泡を行ってもよい。 <Manufacturing method of resin composition>
The resin composition of the present invention may be, for example, a resin having (A) a specific maleimide compound, (B) a vinylphenyl group and / or a (meth) acryloyl group in an arbitrary preparation container, and (A') or the like, if necessary. Maleimide compound, (C) inorganic filler as needed, (D) radical polymerization initiator as needed, (E) thermoplastic resin as needed, (F) elastomer as needed, as needed It can be produced by adding (G) other additives and, if necessary, (H) an organic solvent in any order and / or partially or all at the same time and mixing. Further, in the process of adding and mixing each component, the temperature can be appropriately set, and heating and / or cooling may be performed temporarily or from beginning to end. Further, the resin composition may be uniformly dispersed by stirring or shaking using, for example, a stirring device such as a mixer or a shaking device in the process of adding and mixing, or thereafter. Further, at the same time as stirring or shaking, defoaming may be performed under low pressure conditions such as under vacuum.
<樹脂組成物の特性>
本発明の樹脂組成物は、(A)特定マレイミド化合物、及び(B)ビニルフェニル基及び/又は(メタ)アクリロイル基を有する樹脂を含む。このような樹脂組成物を用いることにより、最低溶融粘度をより低く抑えることができ、誘電正接(Df)が低く且つ銅めっきピール強度に優れた硬化物を得ることができる。 <Characteristics of resin composition>
The resin composition of the present invention contains (A) a specific maleimide compound, and (B) a resin having a vinylphenyl group and / or a (meth) acryloyl group. By using such a resin composition, the minimum melt viscosity can be suppressed to a lower level, and a cured product having a low dielectric loss tangent (Df) and excellent copper plating peel strength can be obtained.
本発明の樹脂組成物は、(A)特定マレイミド化合物、及び(B)ビニルフェニル基及び/又は(メタ)アクリロイル基を有する樹脂を含む。このような樹脂組成物を用いることにより、最低溶融粘度をより低く抑えることができ、誘電正接(Df)が低く且つ銅めっきピール強度に優れた硬化物を得ることができる。 <Characteristics of resin composition>
The resin composition of the present invention contains (A) a specific maleimide compound, and (B) a resin having a vinylphenyl group and / or a (meth) acryloyl group. By using such a resin composition, the minimum melt viscosity can be suppressed to a lower level, and a cured product having a low dielectric loss tangent (Df) and excellent copper plating peel strength can be obtained.
本発明の樹脂組成物の硬化物は、銅めっきピール強度に優れているという特徴を有し得る。したがって、一実施形態において、下記試験例2のように硬化物に銅めっき導体層の形成し、垂直方向に銅めっき導体層を引き剥がした時の荷重から算出される銅めっきピール強度が、好ましくは0.1kgf/cm以上、より好ましくは0.2kgf/cm以上、さらに好ましくは0.25kgf/cm以上、特に好ましくは0.3kgf/cm以上、0.35kgf/cm以上となり得る。上限については特に限定されるものではないが、例えば、10kgf/cm以下等とし得る。
The cured product of the resin composition of the present invention may have a feature of being excellent in copper plating peel strength. Therefore, in one embodiment, the copper plating peel strength calculated from the load when the copper-plated conductor layer is formed on the cured product and the copper-plated conductor layer is peeled off in the vertical direction as in Test Example 2 below is preferable. Can be 0.1 kgf / cm or more, more preferably 0.2 kgf / cm or more, still more preferably 0.25 kgf / cm or more, particularly preferably 0.3 kgf / cm or more, 0.35 kgf / cm or more. The upper limit is not particularly limited, but may be, for example, 10 kgf / cm or less.
本発明の樹脂組成物の硬化物は、誘電正接(Df)が低いという特徴を有し得る。したがって、一実施形態において、下記試験例1のように5.8GHz、23℃で測定した場合の樹脂組成物の硬化物の誘電正接(Df)は、好ましくは0.020以下、0.010以下、より好ましくは0.009以下、0.008以下、さらに好ましくは0.007以下、0.006以下、0.005以下、特に好ましくは0.004以下、0.0035以下、0.003以下となり得る。
The cured product of the resin composition of the present invention may have a feature of low dielectric loss tangent (Df). Therefore, in one embodiment, the dielectric positive contact (Df) of the cured product of the resin composition when measured at 5.8 GHz and 23 ° C. as in Test Example 1 below is preferably 0.020 or less and 0.010 or less. , More preferably 0.009 or less, 0.008 or less, still more preferably 0.007 or less, 0.006 or less, 0.005 or less, particularly preferably 0.004 or less, 0.0035 or less, 0.003 or less. obtain.
本発明の樹脂組成物は、最低溶融粘度が低いという特徴を有し得る。したがって、一実施形態において、下記試験例4のように動的粘弾性測定装置を用いて周波数1Hz、歪み5度、荷重100g、昇温速度5℃/分、温度範囲60℃~180℃にて測定した場合の最低溶融粘度が、好ましくは2500poise以下、より好ましくは2000poise以下、さらに好ましくは1800poise以下であり得る。
The resin composition of the present invention may have a feature that the minimum melt viscosity is low. Therefore, in one embodiment, the frequency is 1 Hz, the strain is 5 degrees, the load is 100 g, the temperature rise rate is 5 ° C./min, and the temperature range is 60 ° C. to 180 ° C. using a dynamic viscoelasticity measuring device as in Test Example 4 below. The minimum melt viscosity as measured can be preferably 2500 poise or less, more preferably 2000 poise or less, still more preferably 1800 poise or less.
一実施形態において、本発明の樹脂組成物の硬化物は、比誘電率(Dk)が低いという特徴を有し得る。したがって、一実施形態において、下記試験例1のように5.8GHz、23℃で測定した場合の樹脂組成物の硬化物の比誘電率(Dk)は、好ましくは5.0以下、より好ましくは4.0以下、さらに好ましくは3.5以下、特に好ましくは3.2以下、3.0以下となり得る。
In one embodiment, the cured product of the resin composition of the present invention may have a feature of having a low relative permittivity (Dk). Therefore, in one embodiment, the relative permittivity (Dk) of the cured product of the resin composition when measured at 5.8 GHz and 23 ° C. as in Test Example 1 below is preferably 5.0 or less, more preferably. It can be 4.0 or less, more preferably 3.5 or less, particularly preferably 3.2 or less, 3.0 or less.
一実施形態において、本発明の樹脂組成物の硬化物は、粗化処理後の表面の算術平均粗さ(Ra)が低いという特徴を有し得る。したがって、一実施形態において、下記試験例3のように測定される粗化処理後の硬化物表面の算術平均粗さ(Ra)が、好ましくは300nm以下、より好ましくは200nm以下、さらに好ましくは150nm以下、さらにより好ましくは130nm以下、特に好ましくは110nm以下となり得る。下限については特に限定されるものではなく、例えば、1nm以上、2nm以上等とし得る。
In one embodiment, the cured product of the resin composition of the present invention may have a feature that the arithmetic average roughness (Ra) of the surface after the roughening treatment is low. Therefore, in one embodiment, the arithmetic average roughness (Ra) of the surface of the cured product after the roughening treatment measured as in Test Example 3 below is preferably 300 nm or less, more preferably 200 nm or less, still more preferably 150 nm. Below, it may be even more preferably 130 nm or less, and particularly preferably 110 nm or less. The lower limit is not particularly limited and may be, for example, 1 nm or more and 2 nm or more.
<樹脂組成物の用途>
本発明の樹脂組成物は、絶縁用途の樹脂組成物、特に、絶縁層を形成するための樹脂組成物として好適に使用することができる。具体的には、絶縁層上に形成される導体層(再配線層を含む)を形成するための当該絶縁層を形成するための樹脂組成物(導体層を形成するための絶縁層形成用樹脂組成物)として好適に使用することができる。また、後述するプリント配線板において、プリント配線板の絶縁層を形成するための樹脂組成物(プリント配線板の絶縁層形成用樹脂組成物)として好適に使用することができる。本発明の樹脂組成物はまた、樹脂シート、プリプレグ等のシート状積層材料、ソルダーレジスト、アンダーフィル材、ダイボンディング材、半導体封止材、穴埋め樹脂、部品埋め込み樹脂等、樹脂組成物が必要とされる用途で広範囲に使用できる。 <Use of resin composition>
The resin composition of the present invention can be suitably used as a resin composition for insulating use, particularly as a resin composition for forming an insulating layer. Specifically, a resin composition for forming the insulating layer for forming the conductor layer (including the rewiring layer) formed on the insulating layer (resin for forming the insulating layer for forming the conductor layer). It can be suitably used as a composition). Further, in a printed wiring board described later, it can be suitably used as a resin composition for forming an insulating layer of a printed wiring board (resin composition for forming an insulating layer of a printed wiring board). The resin composition of the present invention also requires a resin composition such as a resin sheet, a sheet-like laminated material such as a prepreg, a solder resist, an underfill material, a die bonding material, a semiconductor encapsulant, a hole filling resin, and a component embedding resin. Can be used in a wide range of applications.
本発明の樹脂組成物は、絶縁用途の樹脂組成物、特に、絶縁層を形成するための樹脂組成物として好適に使用することができる。具体的には、絶縁層上に形成される導体層(再配線層を含む)を形成するための当該絶縁層を形成するための樹脂組成物(導体層を形成するための絶縁層形成用樹脂組成物)として好適に使用することができる。また、後述するプリント配線板において、プリント配線板の絶縁層を形成するための樹脂組成物(プリント配線板の絶縁層形成用樹脂組成物)として好適に使用することができる。本発明の樹脂組成物はまた、樹脂シート、プリプレグ等のシート状積層材料、ソルダーレジスト、アンダーフィル材、ダイボンディング材、半導体封止材、穴埋め樹脂、部品埋め込み樹脂等、樹脂組成物が必要とされる用途で広範囲に使用できる。 <Use of resin composition>
The resin composition of the present invention can be suitably used as a resin composition for insulating use, particularly as a resin composition for forming an insulating layer. Specifically, a resin composition for forming the insulating layer for forming the conductor layer (including the rewiring layer) formed on the insulating layer (resin for forming the insulating layer for forming the conductor layer). It can be suitably used as a composition). Further, in a printed wiring board described later, it can be suitably used as a resin composition for forming an insulating layer of a printed wiring board (resin composition for forming an insulating layer of a printed wiring board). The resin composition of the present invention also requires a resin composition such as a resin sheet, a sheet-like laminated material such as a prepreg, a solder resist, an underfill material, a die bonding material, a semiconductor encapsulant, a hole filling resin, and a component embedding resin. Can be used in a wide range of applications.
また、例えば、以下の(1)~(6)工程を経て半導体チップパッケージが製造される場合、本発明の樹脂組成物は、再配線層を形成するための絶縁層としての再配線形成層用の樹脂組成物(再配線形成層形成用の樹脂組成物)、及び半導体チップを封止するための樹脂組成物(半導体チップ封止用の樹脂組成物)としても好適に使用することができる。半導体チップパッケージが製造される際、封止層上に更に再配線層を形成してもよい。
(1)基材に仮固定フィルムを積層する工程、
(2)半導体チップを、仮固定フィルム上に仮固定する工程、
(3)半導体チップ上に封止層を形成する工程、
(4)基材及び仮固定フィルムを半導体チップから剥離する工程、
(5)半導体チップの基材及び仮固定フィルムを剥離した面に、絶縁層としての再配線形成層を形成する工程、及び
(6)再配線形成層上に、導体層としての再配線層を形成する工程 Further, for example, when the semiconductor chip package is manufactured through the following steps (1) to (6), the resin composition of the present invention is for a rewiring forming layer as an insulating layer for forming the rewiring layer. Can also be suitably used as a resin composition (resin composition for forming a rewiring forming layer) and a resin composition for encapsulating a semiconductor chip (resin composition for encapsulating a semiconductor chip). When the semiconductor chip package is manufactured, a rewiring layer may be further formed on the sealing layer.
(1) Step of laminating a temporary fixing film on a base material,
(2) A process of temporarily fixing a semiconductor chip on a temporary fixing film,
(3) Step of forming a sealing layer on a semiconductor chip,
(4) Step of peeling the base material and the temporary fixing film from the semiconductor chip,
(5) A step of forming a rewiring forming layer as an insulating layer on the surface from which the base material and the temporary fixing film of the semiconductor chip are peeled off, and (6) a rewiring layer as a conductor layer is formed on the rewiring forming layer. Forming process
(1)基材に仮固定フィルムを積層する工程、
(2)半導体チップを、仮固定フィルム上に仮固定する工程、
(3)半導体チップ上に封止層を形成する工程、
(4)基材及び仮固定フィルムを半導体チップから剥離する工程、
(5)半導体チップの基材及び仮固定フィルムを剥離した面に、絶縁層としての再配線形成層を形成する工程、及び
(6)再配線形成層上に、導体層としての再配線層を形成する工程 Further, for example, when the semiconductor chip package is manufactured through the following steps (1) to (6), the resin composition of the present invention is for a rewiring forming layer as an insulating layer for forming the rewiring layer. Can also be suitably used as a resin composition (resin composition for forming a rewiring forming layer) and a resin composition for encapsulating a semiconductor chip (resin composition for encapsulating a semiconductor chip). When the semiconductor chip package is manufactured, a rewiring layer may be further formed on the sealing layer.
(1) Step of laminating a temporary fixing film on a base material,
(2) A process of temporarily fixing a semiconductor chip on a temporary fixing film,
(3) Step of forming a sealing layer on a semiconductor chip,
(4) Step of peeling the base material and the temporary fixing film from the semiconductor chip,
(5) A step of forming a rewiring forming layer as an insulating layer on the surface from which the base material and the temporary fixing film of the semiconductor chip are peeled off, and (6) a rewiring layer as a conductor layer is formed on the rewiring forming layer. Forming process
また、本発明の樹脂組成物は、部品埋め込み性に良好な絶縁層をもたらすことから、プリント配線板が部品内蔵回路板である場合にも好適に使用することができる。
Further, since the resin composition of the present invention provides an insulating layer having good component embedding property, it can be suitably used even when the printed wiring board is a component built-in circuit board.
<シート状積層材料>
本発明の樹脂組成物は、ワニス状態で塗布して使用することもできるが、工業的には一般に、該樹脂組成物を含有するシート状積層材料の形態で用いることが好適である。 <Sheet-like laminated material>
The resin composition of the present invention can be applied and used in a varnished state, but industrially, it is generally preferable to use the resin composition in the form of a sheet-like laminated material containing the resin composition.
本発明の樹脂組成物は、ワニス状態で塗布して使用することもできるが、工業的には一般に、該樹脂組成物を含有するシート状積層材料の形態で用いることが好適である。 <Sheet-like laminated material>
The resin composition of the present invention can be applied and used in a varnished state, but industrially, it is generally preferable to use the resin composition in the form of a sheet-like laminated material containing the resin composition.
シート状積層材料としては、以下に示す樹脂シート、プリプレグが好ましい。
As the sheet-shaped laminated material, the following resin sheets and prepregs are preferable.
一実施形態において、樹脂シートは、支持体と、該支持体上に設けられた樹脂組成物層とを含んでなり、樹脂組成物層は本発明の樹脂組成物から形成される。
In one embodiment, the resin sheet comprises a support and a resin composition layer provided on the support, and the resin composition layer is formed from the resin composition of the present invention.
樹脂組成物層の厚さは、プリント配線板の薄型化、及び当該樹脂組成物の硬化物が薄膜であっても絶縁性に優れた硬化物を提供できるという観点から、好ましくは50μm以下、より好ましくは40μm以下である。樹脂組成物層の厚さの下限は、特に限定されないが、通常、5μm以上、10μm以上等とし得る。
The thickness of the resin composition layer is preferably 50 μm or less from the viewpoint of reducing the thickness of the printed wiring board and providing a cured product having excellent insulating properties even if the cured product of the resin composition is a thin film. It is preferably 40 μm or less. The lower limit of the thickness of the resin composition layer is not particularly limited, but may be usually 5 μm or more, 10 μm or more, or the like.
支持体としては、例えば、プラスチック材料からなるフィルム、金属箔、離型紙が挙げられ、プラスチック材料からなるフィルム、金属箔が好ましい。
Examples of the support include a film made of a plastic material, a metal foil, and a release paper, and a film made of a plastic material and a metal foil are preferable.
支持体としてプラスチック材料からなるフィルムを使用する場合、プラスチック材料としては、例えば、ポリエチレンテレフタレート(以下「PET」と略称することがある。)、ポリエチレンナフタレート(以下「PEN」と略称することがある。)等のポリエステル、ポリカーボネート(以下「PC」と略称することがある。)、ポリメチルメタクリレート(PMMA)等のアクリル、環状ポリオレフィン、トリアセチルセルロース(TAC)、ポリエーテルサルファイド(PES)、ポリエーテルケトン、ポリイミド等が挙げられる。中でも、ポリエチレンテレフタレート、ポリエチレンナフタレートが好ましく、安価なポリエチレンテレフタレートが特に好ましい。
When a film made of a plastic material is used as a support, the plastic material may be, for example, polyethylene terephthalate (hereinafter abbreviated as "PET") or polyethylene naphthalate (hereinafter abbreviated as "PEN"). ) And other polyesters, polycarbonate (hereinafter sometimes abbreviated as "PC"), acrylics such as polymethylmethacrylate (PMMA), cyclic polyolefins, triacetylcellulose (TAC), polyethersulfide (PES), polyethers. Examples thereof include ketones and polyimides. Of these, polyethylene terephthalate and polyethylene naphthalate are preferable, and inexpensive polyethylene terephthalate is particularly preferable.
支持体として金属箔を使用する場合、金属箔としては、例えば、銅箔、アルミニウム箔等が挙げられ、銅箔が好ましい。銅箔としては、銅の単金属からなる箔を用いてもよく、銅と他の金属(例えば、スズ、クロム、銀、マグネシウム、ニッケル、ジルコニウム、ケイ素、チタン等)との合金からなる箔を用いてもよい。
When a metal foil is used as the support, examples of the metal foil include copper foil, aluminum foil, and the like, and copper foil is preferable. As the copper foil, a foil made of a single metal of copper may be used, and a foil made of an alloy of copper and another metal (for example, tin, chromium, silver, magnesium, nickel, zirconium, silicon, titanium, etc.) may be used. You may use it.
支持体は、樹脂組成物層と接合する面にマット処理、コロナ処理、帯電防止処理を施してあってもよい。
The support may be matted, corona-treated, or antistatic-treated on the surface to be joined to the resin composition layer.
また、支持体としては、樹脂組成物層と接合する面に離型層を有する離型層付き支持体を使用してもよい。離型層付き支持体の離型層に使用する離型剤としては、例えば、アルキド樹脂、ポリオレフィン樹脂、ウレタン樹脂、及びシリコーン樹脂からなる群から選択される1種以上の離型剤が挙げられる。離型層付き支持体は、市販品を用いてもよく、例えば、アルキド樹脂系離型剤を主成分とする離型層を有するPETフィルムである、リンテック社製の「SK-1」、「AL-5」、「AL-7」、東レ社製の「ルミラーT60」、帝人社製の「ピューレックス」、ユニチカ社製の「ユニピール」等が挙げられる。
Further, as the support, a support with a release layer having a release layer on the surface to be joined to the resin composition layer may be used. Examples of the release agent used for the release layer of the support with the release layer include one or more release agents selected from the group consisting of alkyd resin, polyolefin resin, urethane resin, and silicone resin. .. As the support with a release layer, a commercially available product may be used. For example, "SK-1" and "SK-1" manufactured by Lintec Corporation, which are PET films having a release layer containing an alkyd resin-based mold release agent as a main component. Examples include "AL-5", "AL-7", "Lumilar T60" manufactured by Toray Industries, "Purex" manufactured by Teijin Ltd., and "Unipee" manufactured by Unitika Ltd.
支持体の厚さは、特に限定されないが、5μm~75μmの範囲が好ましく、10μm~60μmの範囲がより好ましい。なお、離型層付き支持体を使用する場合、離型層付き支持体全体の厚さが上記範囲であることが好ましい。
The thickness of the support is not particularly limited, but is preferably in the range of 5 μm to 75 μm, and more preferably in the range of 10 μm to 60 μm. When a support with a release layer is used, the thickness of the entire support with a release layer is preferably in the above range.
一実施形態において、樹脂シートは、さらに必要に応じて、任意の層を含んでいてもよい。斯かる任意の層としては、例えば、樹脂組成物層の支持体と接合していない面(即ち、支持体とは反対側の面)に設けられた、支持体に準じた保護フィルム等が挙げられる。保護フィルムの厚さは、特に限定されるものではないが、例えば、1μm~40μmである。保護フィルムを積層することにより、樹脂組成物層の表面へのゴミ等の付着やキズを抑制することができる。
In one embodiment, the resin sheet may further contain any layer, if necessary. Examples of such an arbitrary layer include a protective film similar to the support provided on a surface of the resin composition layer that is not bonded to the support (that is, a surface opposite to the support). Be done. The thickness of the protective film is not particularly limited, but is, for example, 1 μm to 40 μm. By laminating the protective film, it is possible to suppress the adhesion and scratches of dust and the like on the surface of the resin composition layer.
樹脂シートは、例えば、液状の樹脂組成物をそのまま、或いは有機溶剤に樹脂組成物を溶解した樹脂ワニスを調製し、これを、ダイコーター等を用いて支持体上に塗布し、更に乾燥させて樹脂組成物層を形成させることにより製造することができる。
For the resin sheet, for example, a resin varnish prepared by dissolving the resin composition as it is in a liquid resin composition or in an organic solvent is applied onto a support using a die coater or the like, and further dried. It can be produced by forming a resin composition layer.
有機溶剤としては、樹脂組成物の成分として説明した有機溶剤と同様のものが挙げられる。有機溶剤は1種単独で使用してもよく、2種以上を組み合わせて使用してもよい。
Examples of the organic solvent include the same organic solvents as those described as the components of the resin composition. The organic solvent may be used alone or in combination of two or more.
乾燥は、加熱、熱風吹きつけ等の公知の方法により実施してよい。乾燥条件は特に限定されないが、樹脂組成物層中の有機溶剤の含有量が10質量%以下、好ましくは5質量%以下となるように乾燥させる。樹脂組成物又は樹脂ワニス中の有機溶剤の沸点によっても異なるが、例えば30質量%~60質量%の有機溶剤を含む樹脂組成物又は樹脂ワニスを用いる場合、50℃~150℃で3分間~10分間乾燥させることにより、樹脂組成物層を形成することができる。
Drying may be carried out by a known method such as heating or blowing hot air. The drying conditions are not particularly limited, but the resin composition layer is dried so that the content of the organic solvent is 10% by mass or less, preferably 5% by mass or less. Depending on the boiling point of the organic solvent in the resin composition or resin varnish, for example, when a resin composition or resin varnish containing 30% by mass to 60% by mass of an organic solvent is used, the temperature is 50 ° C to 150 ° C for 3 minutes to 10 The resin composition layer can be formed by drying for a minute.
樹脂シートは、ロール状に巻きとって保存することが可能である。樹脂シートが保護フィルムを有する場合、保護フィルムを剥がすことによって使用可能となる。
The resin sheet can be rolled up and stored. If the resin sheet has a protective film, it can be used by peeling off the protective film.
一実施形態において、プリプレグは、シート状繊維基材に本発明の樹脂組成物を含浸させて形成される。
In one embodiment, the prepreg is formed by impregnating a sheet-like fiber base material with the resin composition of the present invention.
プリプレグに用いるシート状繊維基材は特に限定されず、ガラスクロス、アラミド不織布、液晶ポリマー不織布等のプリプレグ用基材として常用されているものを用いることができる。プリント配線板の薄型化の観点から、シート状繊維基材の厚さは、好ましくは50μm以下、より好ましくは40μm以下、さらに好ましくは30μm以下、特に好ましくは20μm以下である。シート状繊維基材の厚さの下限は特に限定されない。通常、10μm以上である。
The sheet-like fiber base material used for the prepreg is not particularly limited, and those commonly used as the base material for the prepreg such as glass cloth, aramid non-woven fabric, and liquid crystal polymer non-woven fabric can be used. From the viewpoint of reducing the thickness of the printed wiring board, the thickness of the sheet-shaped fiber base material is preferably 50 μm or less, more preferably 40 μm or less, still more preferably 30 μm or less, and particularly preferably 20 μm or less. The lower limit of the thickness of the sheet-shaped fiber base material is not particularly limited. Usually, it is 10 μm or more.
プリプレグは、ホットメルト法、ソルベント法等の公知の方法により製造することができる。
The prepreg can be produced by a known method such as a hot melt method or a solvent method.
プリプレグの厚さは、上述の樹脂シートにおける樹脂組成物層と同様の範囲とし得る。
The thickness of the prepreg can be in the same range as the resin composition layer in the above-mentioned resin sheet.
本発明のシート状積層材料は、プリント配線板の絶縁層を形成するため(プリント配線板の絶縁層用)に好適に使用することができ、プリント配線板の層間絶縁層を形成するため(プリント配線板の層間絶縁層用)により好適に使用することができる。
The sheet-shaped laminated material of the present invention can be suitably used for forming an insulating layer of a printed wiring board (for an insulating layer of a printed wiring board), and for forming an interlayer insulating layer of a printed wiring board (printed). It can be more preferably used for the interlayer insulating layer of the wiring board).
<プリント配線板>
本発明のプリント配線板は、本発明の樹脂組成物を硬化して得られる硬化物からなる絶縁層を含む。 <Printed wiring board>
The printed wiring board of the present invention includes an insulating layer made of a cured product obtained by curing the resin composition of the present invention.
本発明のプリント配線板は、本発明の樹脂組成物を硬化して得られる硬化物からなる絶縁層を含む。 <Printed wiring board>
The printed wiring board of the present invention includes an insulating layer made of a cured product obtained by curing the resin composition of the present invention.
プリント配線板は、例えば、上述の樹脂シートを用いて、下記(I)及び(II)の工程を含む方法により製造することができる。
(I)内層基板上に、樹脂シートを、樹脂シートの樹脂組成物層が内層基板と接合するように積層する工程
(II)樹脂組成物層を硬化(例えば熱硬化)して絶縁層を形成する工程 The printed wiring board can be manufactured, for example, by using the above-mentioned resin sheet by a method including the following steps (I) and (II).
(I) A step of laminating a resin sheet on an inner layer substrate so that the resin composition layer of the resin sheet is bonded to the inner layer substrate (II) The resin composition layer is cured (for example, thermosetting) to form an insulating layer. Process to do
(I)内層基板上に、樹脂シートを、樹脂シートの樹脂組成物層が内層基板と接合するように積層する工程
(II)樹脂組成物層を硬化(例えば熱硬化)して絶縁層を形成する工程 The printed wiring board can be manufactured, for example, by using the above-mentioned resin sheet by a method including the following steps (I) and (II).
(I) A step of laminating a resin sheet on an inner layer substrate so that the resin composition layer of the resin sheet is bonded to the inner layer substrate (II) The resin composition layer is cured (for example, thermosetting) to form an insulating layer. Process to do
工程(I)で用いる「内層基板」とは、プリント配線板の基板となる部材であって、例えば、ガラスエポキシ基板、金属基板、ポリエステル基板、ポリイミド基板、BTレジン基板、熱硬化型ポリフェニレンエーテル基板等が挙げられる。また、該基板は、その片面又は両面に導体層を有していてもよく、この導体層はパターン加工されていてもよい。基板の片面または両面に導体層(回路)が形成された内層基板は「内層回路基板」ということがある。またプリント配線板を製造する際に、さらに絶縁層及び/又は導体層が形成されるべき中間製造物も本発明でいう「内層基板」に含まれる。プリント配線板が部品内蔵回路板である場合、部品を内蔵した内層基板を使用してもよい。
The "inner layer substrate" used in the step (I) is a member that becomes a substrate of a printed wiring board, and is, for example, a glass epoxy substrate, a metal substrate, a polyester substrate, a polyimide substrate, a BT resin substrate, and a thermosetting polyphenylene ether substrate. And so on. Further, the substrate may have a conductor layer on one side or both sides thereof, and the conductor layer may be patterned. An inner layer board in which a conductor layer (circuit) is formed on one side or both sides of the board may be referred to as an "inner layer circuit board". Further, an intermediate product in which an insulating layer and / or a conductor layer should be further formed when the printed wiring board is manufactured is also included in the "inner layer substrate" in the present invention. When the printed wiring board is a circuit board with built-in components, an inner layer board containing built-in components may be used.
内層基板と樹脂シートの積層は、例えば、支持体側から樹脂シートを内層基板に加熱圧着することにより行うことができる。樹脂シートを内層基板に加熱圧着する部材(以下、「加熱圧着部材」ともいう。)としては、例えば、加熱された金属板(SUS鏡板等)又は金属ロール(SUSロール)等が挙げられる。なお、加熱圧着部材を樹脂シートに直接プレスするのではなく、内層基板の表面凹凸に樹脂シートが十分に追随するよう、耐熱ゴム等の弾性材を介してプレスするのが好ましい。
The inner layer substrate and the resin sheet can be laminated, for example, by heat-pressing the resin sheet to the inner layer substrate from the support side. Examples of the member for heat-pressing the resin sheet to the inner layer substrate (hereinafter, also referred to as “heat-bonding member”) include a heated metal plate (SUS end plate or the like) or a metal roll (SUS roll). It is preferable not to press the heat-bonded member directly onto the resin sheet, but to press it through an elastic material such as heat-resistant rubber so that the resin sheet sufficiently follows the surface irregularities of the inner layer substrate.
内層基板と樹脂シートの積層は、真空ラミネート法により実施してよい。真空ラミネート法において、加熱圧着温度は、好ましくは60℃~160℃、より好ましくは80℃~140℃の範囲であり、加熱圧着圧力は、好ましくは0.098MPa~1.77MPa、より好ましくは0.29MPa~1.47MPaの範囲であり、加熱圧着時間は、好ましくは20秒間~400秒間、より好ましくは30秒間~300秒間の範囲である。積層は、好ましくは圧力26.7hPa以下の減圧条件下で実施され得る。
The inner layer substrate and the resin sheet may be laminated by the vacuum laminating method. In the vacuum laminating method, the heat crimping temperature is preferably in the range of 60 ° C. to 160 ° C., more preferably 80 ° C. to 140 ° C., and the heat crimping pressure is preferably 0.098 MPa to 1.77 MPa, more preferably 0. It is in the range of .29 MPa to 1.47 MPa, and the heat crimping time is preferably in the range of 20 seconds to 400 seconds, more preferably 30 seconds to 300 seconds. Lamination can be carried out under reduced pressure conditions preferably with a pressure of 26.7 hPa or less.
積層は、市販の真空ラミネーターによって行うことができる。市販の真空ラミネーターとしては、例えば、名機製作所社製の真空加圧式ラミネーター、ニッコー・マテリアルズ社製のバキュームアップリケーター、バッチ式真空加圧ラミネーター等が挙げられる。
Lamination can be performed by a commercially available vacuum laminator. Examples of the commercially available vacuum laminator include a vacuum pressurizing laminator manufactured by Meiki Co., Ltd., a vacuum applicator manufactured by Nikko Materials, and a batch type vacuum pressurizing laminator.
積層の後に、常圧下(大気圧下)、例えば、加熱圧着部材を支持体側からプレスすることにより、積層された樹脂シートの平滑化処理を行ってもよい。平滑化処理のプレス条件は、上記積層の加熱圧着条件と同様の条件とすることができる。平滑化処理は、市販のラミネーターによって行うことができる。なお、積層と平滑化処理は、上記の市販の真空ラミネーターを用いて連続的に行ってもよい。
After laminating, the laminated resin sheet may be smoothed by pressing under normal pressure (under atmospheric pressure), for example, from the support side. The press conditions for the smoothing treatment can be the same as the heat-bonding conditions for the above-mentioned lamination. The smoothing process can be performed by a commercially available laminator. The laminating and smoothing treatment may be continuously performed using the above-mentioned commercially available vacuum laminator.
支持体は、工程(I)と工程(II)の間に除去してもよく、工程(II)の後に除去してもよい。
The support may be removed between steps (I) and step (II), or may be removed after step (II).
工程(II)において、樹脂組成物層を硬化(例えば熱硬化)して、樹脂組成物の硬化物からなる絶縁層を形成する。樹脂組成物層の硬化条件は特に限定されず、プリント配線板の絶縁層を形成するに際して通常採用される条件を使用してよい。
In step (II), the resin composition layer is cured (for example, thermosetting) to form an insulating layer made of a cured product of the resin composition. The curing conditions of the resin composition layer are not particularly limited, and the conditions usually adopted when forming the insulating layer of the printed wiring board may be used.
例えば、樹脂組成物層の熱硬化条件は、樹脂組成物の種類等によっても異なるが、一実施形態において、硬化温度は好ましくは120℃~240℃、より好ましくは150℃~220℃、さらに好ましくは170℃~210℃である。硬化時間は好ましくは5分間~120分間、より好ましくは10分間~100分間、さらに好ましくは15分間~100分間とすることができる。
For example, the thermosetting conditions of the resin composition layer differ depending on the type of the resin composition and the like, but in one embodiment, the curing temperature is preferably 120 ° C. to 240 ° C., more preferably 150 ° C. to 220 ° C., still more preferable. Is 170 ° C to 210 ° C. The curing time can be preferably 5 minutes to 120 minutes, more preferably 10 minutes to 100 minutes, and even more preferably 15 minutes to 100 minutes.
樹脂組成物層を熱硬化させる前に、樹脂組成物層を硬化温度よりも低い温度にて予備加熱してもよい。例えば、樹脂組成物層を熱硬化させるのに先立ち、50℃~120℃、好ましくは60℃~115℃、より好ましくは70℃~110℃の温度にて、樹脂組成物層を5分間以上、好ましくは5分間~150分間、より好ましくは15分間~120分間、さらに好ましくは15分間~100分間予備加熱してもよい。
Before the resin composition layer is thermally cured, the resin composition layer may be preheated at a temperature lower than the curing temperature. For example, prior to thermosetting the resin composition layer, the resin composition layer is heated at a temperature of 50 ° C. to 120 ° C., preferably 60 ° C. to 115 ° C., more preferably 70 ° C. to 110 ° C. for 5 minutes or more. Preheating may be preferably 5 to 150 minutes, more preferably 15 to 120 minutes, still more preferably 15 to 100 minutes.
プリント配線板を製造するに際しては、(III)絶縁層に穴あけする工程、(IV)絶縁層を粗化処理する工程、(V)導体層を形成する工程をさらに実施してもよい。これらの工程(III)乃至工程(V)は、プリント配線板の製造に用いられる、当業者に公知の各種方法に従って実施してよい。なお、支持体を工程(II)の後に除去する場合、該支持体の除去は、工程(II)と工程(III)との間、工程(III)と工程(IV)の間、又は工程(IV)と工程(V)との間に実施してよい。また、必要に応じて、工程(II)~工程(V)の絶縁層及び導体層の形成を繰り返して実施し、多層配線板を形成してもよい。
When manufacturing a printed wiring board, (III) a step of drilling a hole in the insulating layer, (IV) a step of roughening the insulating layer, and (V) a step of forming a conductor layer may be further carried out. These steps (III) to (V) may be carried out according to various methods known to those skilled in the art used for manufacturing a printed wiring board. When the support is removed after the step (II), the support may be removed between the steps (II) and the step (III), between the steps (III) and the step (IV), or the step ( It may be carried out between IV) and step (V). Further, if necessary, the formation of the insulating layer and the conductor layer in steps (II) to (V) may be repeated to form a multilayer wiring board.
他の実施形態において、本発明のプリント配線板は、上述のプリプレグを用いて製造することができる。製造方法は基本的に樹脂シートを用いる場合と同様である。
In another embodiment, the printed wiring board of the present invention can be manufactured by using the above-mentioned prepreg. The manufacturing method is basically the same as when a resin sheet is used.
工程(III)は、絶縁層に穴あけする工程であり、これにより絶縁層にビアホール、スルーホール等のホールを形成することができる。工程(III)は、絶縁層の形成に使用した樹脂組成物の組成等に応じて、例えば、ドリル、レーザー、プラズマ等を使用して実施してよい。ホールの寸法や形状は、プリント配線板のデザインに応じて適宜決定してよい。
Step (III) is a step of drilling holes in the insulating layer, whereby holes such as via holes and through holes can be formed in the insulating layer. The step (III) may be carried out by using, for example, a drill, a laser, a plasma, or the like, depending on the composition of the resin composition used for forming the insulating layer. The dimensions and shape of the holes may be appropriately determined according to the design of the printed wiring board.
工程(IV)は、絶縁層を粗化処理する工程である。通常、この工程(IV)において、スミアの除去も行われる。粗化処理の手順、条件は特に限定されず、プリント配線板の絶縁層を形成するに際して通常使用される公知の手順、条件を採用することができる。例えば、膨潤液による膨潤処理、酸化剤による粗化処理、中和液による中和処理をこの順に実施して絶縁層を粗化処理することができる。
Step (IV) is a step of roughening the insulating layer. Usually, in this step (IV), smear removal is also performed. The procedure and conditions for the roughening treatment are not particularly limited, and known procedures and conditions usually used for forming the insulating layer of the printed wiring board can be adopted. For example, the insulating layer can be roughened by performing a swelling treatment with a swelling liquid, a roughening treatment with an oxidizing agent, and a neutralization treatment with a neutralizing liquid in this order.
粗化処理に用いる膨潤液としては特に限定されないが、アルカリ溶液、界面活性剤溶液等が挙げられ、好ましくはアルカリ溶液であり、該アルカリ溶液としては、水酸化ナトリウム溶液、水酸化カリウム溶液がより好ましい。市販されている膨潤液としては、例えば、アトテックジャパン社製の「スウェリング・ディップ・セキュリガンスP」、「スウェリング・ディップ・セキュリガンスSBU」等が挙げられる。膨潤液による膨潤処理は、特に限定されないが、例えば、30℃~90℃の膨潤液に絶縁層を1分間~20分間浸漬することにより行うことができる。絶縁層の樹脂の膨潤を適度なレベルに抑える観点から、40℃~80℃の膨潤液に絶縁層を5分間~15分間浸漬させることが好ましい。
The swelling solution used for the roughening treatment is not particularly limited, and examples thereof include an alkaline solution and a surfactant solution, preferably an alkaline solution, and the alkaline solution is more preferably a sodium hydroxide solution or a potassium hydroxide solution. preferable. Examples of commercially available swelling liquids include "Swelling Dip Security Guns P" and "Swelling Dip Security Guns SBU" manufactured by Atotech Japan. The swelling treatment with the swelling liquid is not particularly limited, but can be performed, for example, by immersing the insulating layer in the swelling liquid at 30 ° C. to 90 ° C. for 1 minute to 20 minutes. From the viewpoint of suppressing the swelling of the resin of the insulating layer to an appropriate level, it is preferable to immerse the insulating layer in a swelling liquid at 40 ° C to 80 ° C for 5 to 15 minutes.
粗化処理に用いる酸化剤としては、特に限定されないが、例えば、水酸化ナトリウムの水溶液に過マンガン酸カリウム又は過マンガン酸ナトリウムを溶解したアルカリ性過マンガン酸溶液が挙げられる。アルカリ性過マンガン酸溶液等の酸化剤による粗化処理は、60℃~100℃に加熱した酸化剤溶液に絶縁層を10分間~30分間浸漬させて行うことが好ましい。また、アルカリ性過マンガン酸溶液における過マンガン酸塩の濃度は5質量%~10質量%が好ましい。市販されている酸化剤としては、例えば、アトテックジャパン社製の「コンセントレート・コンパクトCP」、「ドージングソリューション・セキュリガンスP」等のアルカリ性過マンガン酸溶液が挙げられる。
The oxidizing agent used for the roughening treatment is not particularly limited, and examples thereof include an alkaline permanganate solution in which potassium permanganate or sodium permanganate is dissolved in an aqueous solution of sodium hydroxide. The roughening treatment with an oxidizing agent such as an alkaline permanganate solution is preferably performed by immersing the insulating layer in an oxidizing agent solution heated to 60 ° C to 100 ° C for 10 to 30 minutes. The concentration of permanganate in the alkaline permanganate solution is preferably 5% by mass to 10% by mass. Examples of commercially available oxidizing agents include alkaline permanganate solutions such as "Concentrate Compact CP" and "Dozing Solution Security P" manufactured by Atotech Japan.
また、粗化処理に用いる中和液としては、酸性の水溶液が好ましく、市販品としては、例えば、アトテックジャパン社製の「リダクションソリューション・セキュリガントP」が挙げられる。
The neutralizing solution used for the roughening treatment is preferably an acidic aqueous solution, and examples of commercially available products include "Reduction Solution Security P" manufactured by Atotech Japan.
中和液による処理は、酸化剤による粗化処理がなされた処理面を30℃~80℃の中和液に5分間~30分間浸漬させることにより行うことができる。作業性等の点から、酸化剤による粗化処理がなされた対象物を、40℃~70℃の中和液に5分間~20分間浸漬する方法が好ましい。
The treatment with the neutralizing solution can be performed by immersing the treated surface that has been roughened with the oxidizing agent in the neutralizing solution at 30 ° C to 80 ° C for 5 to 30 minutes. From the viewpoint of workability and the like, a method of immersing the object roughened with an oxidizing agent in a neutralizing solution at 40 ° C to 70 ° C for 5 to 20 minutes is preferable.
一実施形態において、粗化処理後の絶縁層表面の二乗平均平方根粗さ(Rq)は、好ましくは500nm以下、より好ましくは400nm以下、さらに好ましくは300nm以下である。下限については特に限定されるものではなく、例えば、1nm以上、2nm以上等とし得る。絶縁層表面の二乗平均平方根粗さ(Rq)は、非接触型表面粗さ計を用いて測定することができる。
In one embodiment, the root mean square roughness (Rq) of the surface of the insulating layer after the roughening treatment is preferably 500 nm or less, more preferably 400 nm or less, still more preferably 300 nm or less. The lower limit is not particularly limited and may be, for example, 1 nm or more and 2 nm or more. The root mean square roughness (Rq) of the insulating layer surface can be measured using a non-contact surface roughness meter.
工程(V)は、導体層を形成する工程であり、絶縁層上に導体層を形成する。導体層に使用する導体材料は特に限定されない。好適な実施形態では、導体層は、金、白金、パラジウム、銀、銅、アルミニウム、コバルト、クロム、亜鉛、ニッケル、チタン、タングステン、鉄、スズ及びインジウムからなる群から選択される1種以上の金属を含む。導体層は、単金属層であっても合金層であってもよく、合金層としては、例えば、上記の群から選択される2種以上の金属の合金(例えば、ニッケル・クロム合金、銅・ニッケル合金及び銅・チタン合金)から形成された層が挙げられる。中でも、導体層形成の汎用性、コスト、パターニングの容易性等の観点から、クロム、ニッケル、チタン、アルミニウム、亜鉛、金、パラジウム、銀若しくは銅の単金属層、又はニッケル・クロム合金、銅・ニッケル合金、銅・チタン合金の合金層が好ましく、クロム、ニッケル、チタン、アルミニウム、亜鉛、金、パラジウム、銀若しくは銅の単金属層、又はニッケル・クロム合金の合金層がより好ましく、銅の単金属層が更に好ましい。
Step (V) is a step of forming a conductor layer, and a conductor layer is formed on the insulating layer. The conductor material used for the conductor layer is not particularly limited. In a preferred embodiment, the conductor layer is one or more selected from the group consisting of gold, platinum, palladium, silver, copper, aluminum, cobalt, chromium, zinc, nickel, titanium, tungsten, iron, tin and indium. Contains metal. The conductor layer may be a single metal layer or an alloy layer, and the alloy layer may be, for example, an alloy of two or more metals selected from the above group (for example, nickel-chromium alloy, copper, etc.). Examples include layers formed from nickel alloys and copper-titanium alloys). Among them, from the viewpoint of versatility, cost, ease of patterning, etc. for forming a conductor layer, a single metal layer of chromium, nickel, titanium, aluminum, zinc, gold, palladium, silver or copper, or a nickel-chromium alloy, copper, etc. Nickel alloys, copper-titanium alloy alloy layers are preferred, chromium, nickel, titanium, aluminum, zinc, gold, palladium, silver or copper single metal layers, or nickel-chromium alloy alloy layers are more preferred, copper singles. A metal layer is more preferred.
導体層は、単層構造であっても、異なる種類の金属若しくは合金からなる単金属層又は合金層が2層以上積層した複層構造であってもよい。導体層が複層構造である場合、絶縁層と接する層は、クロム、亜鉛若しくはチタンの単金属層、又はニッケル・クロム合金の合金層であることが好ましい。
The conductor layer may have a single-layer structure, a single metal layer made of different types of metals or alloys, or a multi-layer structure in which two or more alloy layers are laminated. When the conductor layer has a multi-layer structure, the layer in contact with the insulating layer is preferably a single metal layer of chromium, zinc or titanium, or an alloy layer of nickel-chromium alloy.
導体層の厚さは、所望のプリント配線板のデザインによるが、一般に3μm~35μm、好ましくは5μm~30μmである。
The thickness of the conductor layer depends on the desired design of the printed wiring board, but is generally 3 μm to 35 μm, preferably 5 μm to 30 μm.
一実施形態において、導体層は、メッキにより形成してよい。例えば、セミアディティブ法、フルアディティブ法等の従来公知の技術により絶縁層の表面にメッキして、所望の配線パターンを有する導体層を形成することができ、製造の簡便性の観点から、セミアディティブ法により形成することが好ましい。以下、導体層をセミアディティブ法により形成する例を示す。
In one embodiment, the conductor layer may be formed by plating. For example, the surface of the insulating layer can be plated by a conventionally known technique such as a semi-additive method or a full additive method to form a conductor layer having a desired wiring pattern, and the semi-additive can be manufactured from the viewpoint of ease of manufacture. It is preferably formed by the method. Hereinafter, an example of forming the conductor layer by the semi-additive method will be shown.
まず、絶縁層の表面に、無電解メッキによりメッキシード層を形成する。次いで、形成されたメッキシード層上に、所望の配線パターンに対応してメッキシード層の一部を露出させるマスクパターンを形成する。露出したメッキシード層上に、電解メッキにより金属層を形成した後、マスクパターンを除去する。その後、不要なメッキシード層をエッチング等により除去して、所望の配線パターンを有する導体層を形成することができる。
First, a plating seed layer is formed on the surface of the insulating layer by electroless plating. Next, a mask pattern that exposes a part of the plating seed layer corresponding to a desired wiring pattern is formed on the formed plating seed layer. After forming a metal layer by electrolytic plating on the exposed plating seed layer, the mask pattern is removed. After that, the unnecessary plating seed layer can be removed by etching or the like to form a conductor layer having a desired wiring pattern.
他の実施形態において、導体層は、金属箔を使用して形成してよい。金属箔を使用して導体層を形成する場合、工程(V)は、工程(I)と工程(II)の間に実施することが好適である。例えば、工程(I)の後、支持体を除去し、露出した樹脂組成物層の表面に金属箔を積層する。樹脂組成物層と金属箔との積層は、真空ラミネート法により実施してよい。積層の条件は、工程(I)について説明した条件と同様としてよい。次いで、工程(II)を実施して絶縁層を形成する。その後、絶縁層上の金属箔を利用して、サブトラクティブ法、モディファイドセミアディティブ法等の従来の公知の技術により、所望の配線パターンを有する導体層を形成することができる。
In other embodiments, the conductor layer may be formed using a metal leaf. When the conductor layer is formed using the metal foil, it is preferable that the step (V) is carried out between the steps (I) and the step (II). For example, after step (I), the support is removed and a metal leaf is laminated on the surface of the exposed resin composition layer. The laminating of the resin composition layer and the metal foil may be carried out by a vacuum laminating method. The laminating conditions may be the same as the conditions described for step (I). Then, step (II) is carried out to form an insulating layer. After that, the metal foil on the insulating layer can be used to form a conductor layer having a desired wiring pattern by a conventionally known technique such as a subtractive method or a modified semi-additive method.
金属箔は、例えば、電解法、圧延法等の公知の方法により製造することができる。金属箔の市販品としては、例えば、JX日鉱日石金属社製のHLP箔、JXUT-III箔、三井金属鉱山社製の3EC-III箔、TP-III箔等が挙げられる。
The metal foil can be manufactured by a known method such as an electrolysis method or a rolling method. Examples of commercially available metal foils include HLP foils and JXUT-III foils manufactured by JX Nippon Mining & Metals Co., Ltd., 3EC-III foils and TP-III foils manufactured by Mitsui Mining & Smelting Co., Ltd.
<半導体装置>
本発明の半導体装置は、本発明のプリント配線板を含む。本発明の半導体装置は、本発明のプリント配線板を用いて製造することができる。 <Semiconductor device>
The semiconductor device of the present invention includes the printed wiring board of the present invention. The semiconductor device of the present invention can be manufactured by using the printed wiring board of the present invention.
本発明の半導体装置は、本発明のプリント配線板を含む。本発明の半導体装置は、本発明のプリント配線板を用いて製造することができる。 <Semiconductor device>
The semiconductor device of the present invention includes the printed wiring board of the present invention. The semiconductor device of the present invention can be manufactured by using the printed wiring board of the present invention.
半導体装置としては、電気製品(例えば、コンピューター、携帯電話、デジタルカメラ及びテレビ等)及び乗物(例えば、自動二輪車、自動車、電車、船舶及び航空機等)等に供される各種半導体装置が挙げられる。
Examples of semiconductor devices include various semiconductor devices used in electric products (for example, computers, mobile phones, digital cameras, televisions, etc.) and vehicles (for example, motorcycles, automobiles, trains, ships, aircraft, etc.).
以下、本発明を実施例により具体的に説明する。本発明はこれらの実施例に限定されるものではない。なお、以下において、量を表す「部」及び「%」は、別途明示のない限り、それぞれ「質量部」及び「質量%」を意味する。特に温度及び圧力の指定が無い場合の温度条件及び圧力条件は、室温(23℃)及び大気圧(1atm)である。
Hereinafter, the present invention will be specifically described with reference to examples. The present invention is not limited to these examples. In the following, "parts" and "%" representing quantities mean "parts by mass" and "% by mass", respectively, unless otherwise specified. When the temperature and pressure are not specified, the temperature and pressure conditions are room temperature (23 ° C.) and atmospheric pressure (1 atm).
<合成例1:ポリイミド樹脂1>
N,N-ジメチルアセトアミド400g中に、2,2-ビス[4-(3,4-ジカルボキシフェノキシ)フェニル]プロパン二無水物(BPADA)49.6gと、4,4’-[1,4-フェニレンビス[(1-メチルエチリデン)-4,1-フェニレンオキシ]]ビスベンゼンアミン(BPPAN)50.4gと、溶媒としてのトルエン40gとを混合することで得られるモノマー組成物を、常温、大気圧中で3時間撹拌、反応させた。これにより、ポリアミド酸の溶液を得た。 <Synthesis Example 1: Polyimide Resin 1>
In 400 g of N, N-dimethylacetamide, 49.6 g of 2,2-bis [4- (3,4-dicarboxyphenoxy) phenyl] propanedianhydride (BPADA) and 4,4'-[1,4 -A monomer composition obtained by mixing 50.4 g of phenylene bis [(1-methylethylidene) -4,1-phenyleneoxy]] bisbenzeneamine (BPPAN) and 40 g of toluene as a solvent is prepared at room temperature. The mixture was stirred and reacted in atmospheric pressure for 3 hours. This gave a solution of polyamic acid.
N,N-ジメチルアセトアミド400g中に、2,2-ビス[4-(3,4-ジカルボキシフェノキシ)フェニル]プロパン二無水物(BPADA)49.6gと、4,4’-[1,4-フェニレンビス[(1-メチルエチリデン)-4,1-フェニレンオキシ]]ビスベンゼンアミン(BPPAN)50.4gと、溶媒としてのトルエン40gとを混合することで得られるモノマー組成物を、常温、大気圧中で3時間撹拌、反応させた。これにより、ポリアミド酸の溶液を得た。 <Synthesis Example 1: Polyimide Resin 1>
In 400 g of N, N-dimethylacetamide, 49.6 g of 2,2-bis [4- (3,4-dicarboxyphenoxy) phenyl] propanedianhydride (BPADA) and 4,4'-[1,4 -A monomer composition obtained by mixing 50.4 g of phenylene bis [(1-methylethylidene) -4,1-phenyleneoxy]] bisbenzeneamine (BPPAN) and 40 g of toluene as a solvent is prepared at room temperature. The mixture was stirred and reacted in atmospheric pressure for 3 hours. This gave a solution of polyamic acid.
引き続き、ポリアミド酸の溶液を昇温した後、約160℃に保持しながら、窒素気流下で縮合水をトルエンとともに共沸除去した。水分定量受器に所定量の水がたまっていること、及び、水の流出が見られなくなっていることを確認した。確認後、反応溶液を更に昇温し、200℃で1時間攪拌した。その後、冷却した。これにより、ポリイミド樹脂1(下記式(E)で表される繰り返し単位を有するポリイミド樹脂)を不揮発成分として20質量%含むワニスを得た。ポリイミド樹脂1のガラス転移温度Tgを、上述した方法にしたがって測定したところ、210℃であった。
Subsequently, after raising the temperature of the polyamic acid solution, the condensed water was azeotropically removed together with toluene under a nitrogen stream while maintaining the temperature at about 160 ° C. It was confirmed that a predetermined amount of water had accumulated in the water metering receiver and that no outflow of water was observed. After confirmation, the temperature of the reaction solution was further raised, and the mixture was stirred at 200 ° C. for 1 hour. Then it was cooled. As a result, a varnish containing 20% by mass of polyimide resin 1 (polyimide resin having a repeating unit represented by the following formula (E)) as a non-volatile component was obtained. The glass transition temperature Tg of the polyimide resin 1 was measured according to the above-mentioned method and found to be 210 ° C.
<実施例1>
イソプロピリデン基含有マレイミド化合物(日本化薬社製「MIR-5000-60T」、不揮発成分60質量%のトルエン溶液、主成分(不揮発成分):下記式(A)で表されるマレイミド化合物)23部、ビニルベンジル変性ポリフェニレンエーテル樹脂(三菱ガス化学社製「OPE-2St 1200」、数平均分子量1200、不揮発分65質量%のトルエン溶液)20部、重合開始剤(日油社製の過酸化物「パーブチル(登録商標)C」)0.5部、無機充填材(アミン系アルコキシシラン化合物(信越化学工業社製「KBM573」)で表面処理された球形シリカ(アドマテックス社製「SO-C2」、平均粒径0.5μm、比表面積5.8m2/g))50部、及び、エステル型フェノキシ樹脂(三菱ケミカル社製「YL7891T30」、固形分30質量%のMEKとシクロヘキサノンの1:1溶液)10部を混合し、高速回転ミキサーを用いて均一に分散して、樹脂組成物(樹脂ワニス)を得た。 <Example 1>
23 parts of an isopropyridene group-containing maleimide compound (“MIR-5000-60T” manufactured by Nippon Kayaku Co., Ltd., a toluene solution containing 60% by mass of a non-volatile component, a main component (non-volatile component): a maleimide compound represented by the following formula (A)) , Vinyl benzyl-modified polyphenylene ether resin ("OPE-2St 1200" manufactured by Mitsubishi Gas Chemicals, Inc., toluene solution with number average molecular weight of 1200, non-volatile content of 65% by mass), polymerization initiator (peroxide manufactured by Nichiyu Co., Ltd. " Perbutyl (registered trademark) C ") 0.5 part, spherical silica surface-treated with an inorganic filler (amine-based alkoxysilane compound ("KBM573 "manufactured by Shin-Etsu Chemical Industry Co., Ltd.) (" SO-C2 "manufactured by Admatex), Average particle size 0.5 μm, specific surface area 5.8 m 2 / g)) 50 parts, and ester-type phenoxy resin (“YL7891T30” manufactured by Mitsubishi Chemical Co., Ltd., 1: 1 solution of MEK and cyclohexanone with a solid content of 30% by mass) 10 parts were mixed and uniformly dispersed using a high-speed rotary mixer to obtain a resin composition (resin varnish).
イソプロピリデン基含有マレイミド化合物(日本化薬社製「MIR-5000-60T」、不揮発成分60質量%のトルエン溶液、主成分(不揮発成分):下記式(A)で表されるマレイミド化合物)23部、ビニルベンジル変性ポリフェニレンエーテル樹脂(三菱ガス化学社製「OPE-2St 1200」、数平均分子量1200、不揮発分65質量%のトルエン溶液)20部、重合開始剤(日油社製の過酸化物「パーブチル(登録商標)C」)0.5部、無機充填材(アミン系アルコキシシラン化合物(信越化学工業社製「KBM573」)で表面処理された球形シリカ(アドマテックス社製「SO-C2」、平均粒径0.5μm、比表面積5.8m2/g))50部、及び、エステル型フェノキシ樹脂(三菱ケミカル社製「YL7891T30」、固形分30質量%のMEKとシクロヘキサノンの1:1溶液)10部を混合し、高速回転ミキサーを用いて均一に分散して、樹脂組成物(樹脂ワニス)を得た。 <Example 1>
23 parts of an isopropyridene group-containing maleimide compound (“MIR-5000-60T” manufactured by Nippon Kayaku Co., Ltd., a toluene solution containing 60% by mass of a non-volatile component, a main component (non-volatile component): a maleimide compound represented by the following formula (A)) , Vinyl benzyl-modified polyphenylene ether resin ("OPE-2St 1200" manufactured by Mitsubishi Gas Chemicals, Inc., toluene solution with number average molecular weight of 1200, non-volatile content of 65% by mass), polymerization initiator (peroxide manufactured by Nichiyu Co., Ltd. " Perbutyl (registered trademark) C ") 0.5 part, spherical silica surface-treated with an inorganic filler (amine-based alkoxysilane compound ("KBM573 "manufactured by Shin-Etsu Chemical Industry Co., Ltd.) (" SO-C2 "manufactured by Admatex), Average particle size 0.5 μm, specific surface area 5.8 m 2 / g)) 50 parts, and ester-type phenoxy resin (“YL7891T30” manufactured by Mitsubishi Chemical Co., Ltd., 1: 1 solution of MEK and cyclohexanone with a solid content of 30% by mass) 10 parts were mixed and uniformly dispersed using a high-speed rotary mixer to obtain a resin composition (resin varnish).
<実施例2>
ビニルベンジル変性ポリフェニレンエーテル樹脂(三菱ガス化学社製「OPE-2St 1200」)20部の代わりに、スチレン-ジビニルベンゼン共重合体(日鉄ケミカル&マテリアル社製「ODV-XET(X04)」、重量平均分子量3110、ビニル基当量380g/eq.、65質量%溶液)20部を用いたこと以外は、実施例1と同様にして、樹脂組成物(樹脂ワニス)を得た。 <Example 2>
Instead of 20 parts of vinylbenzyl-modified polyphenylene ether resin (Mitsubishi Gas Chemicals "OPE-2St 1200"), styrene-divinylbenzene copolymer (Nittetsu Chemical & Materials "ODV-XET (X04)", weight A resin composition (resin varnish) was obtained in the same manner as in Example 1 except that 20 parts (average molecular weight 3110, vinyl group equivalent 380 g / eq., 65 mass% solution) was used.
ビニルベンジル変性ポリフェニレンエーテル樹脂(三菱ガス化学社製「OPE-2St 1200」)20部の代わりに、スチレン-ジビニルベンゼン共重合体(日鉄ケミカル&マテリアル社製「ODV-XET(X04)」、重量平均分子量3110、ビニル基当量380g/eq.、65質量%溶液)20部を用いたこと以外は、実施例1と同様にして、樹脂組成物(樹脂ワニス)を得た。 <Example 2>
Instead of 20 parts of vinylbenzyl-modified polyphenylene ether resin (Mitsubishi Gas Chemicals "OPE-2St 1200"), styrene-divinylbenzene copolymer (Nittetsu Chemical & Materials "ODV-XET (X04)", weight A resin composition (resin varnish) was obtained in the same manner as in Example 1 except that 20 parts (average molecular weight 3110, vinyl group equivalent 380 g / eq., 65 mass% solution) was used.
<実施例3>
ビニルベンジル変性ポリフェニレンエーテル樹脂(三菱ガス化学社製「OPE-2St 1200」)20部の代わりに、メタクリル変性ポリフェニレンエーテル樹脂(SABIC社製「SA9000-111」、数平均分子量1850~1950)20部を用いたこと以外は、実施例1と同様にして、樹脂組成物(樹脂ワニス)を得た。 <Example 3>
Instead of 20 parts of vinylbenzyl-modified polyphenylene ether resin (Mitsubishi Gas Chemical Company "OPE-2St 1200"), 20 parts of methacrylic-modified polyphenylene ether resin (SABIC "SA9000-111", number average molecular weight 1850 to 1950) A resin composition (resin varnish) was obtained in the same manner as in Example 1 except that it was used.
ビニルベンジル変性ポリフェニレンエーテル樹脂(三菱ガス化学社製「OPE-2St 1200」)20部の代わりに、メタクリル変性ポリフェニレンエーテル樹脂(SABIC社製「SA9000-111」、数平均分子量1850~1950)20部を用いたこと以外は、実施例1と同様にして、樹脂組成物(樹脂ワニス)を得た。 <Example 3>
Instead of 20 parts of vinylbenzyl-modified polyphenylene ether resin (Mitsubishi Gas Chemical Company "OPE-2St 1200"), 20 parts of methacrylic-modified polyphenylene ether resin (SABIC "SA9000-111", number average molecular weight 1850 to 1950) A resin composition (resin varnish) was obtained in the same manner as in Example 1 except that it was used.
<実施例4>
イソプロピリデン基含有マレイミド化合物(日本化薬社製「MIR-5000-60T」)の使用量を23部から18部に変更し、さらに、ビフェニルアラルキル型マレイミド化合物(日本化薬社製「MIR-3000-70MT」、不揮発分70%のMEK/トルエン混合溶液)5部を使用したこと以外は、実施例1と同様にして、樹脂組成物(樹脂ワニス)を得た。 <Example 4>
The amount of the isopropyridene group-containing maleimide compound (“MIR-5000-60T” manufactured by Nippon Kayaku Co., Ltd.) has been changed from 23 parts to 18 parts, and the biphenyl aralkyl type maleimide compound (“MIR-3000” manufactured by Nippon Kayaku Co., Ltd.) has been changed. A resin composition (resin varnish) was obtained in the same manner as in Example 1 except that 5 parts of MEK / toluene mixed solution having a non-volatile content of 70% was used.
イソプロピリデン基含有マレイミド化合物(日本化薬社製「MIR-5000-60T」)の使用量を23部から18部に変更し、さらに、ビフェニルアラルキル型マレイミド化合物(日本化薬社製「MIR-3000-70MT」、不揮発分70%のMEK/トルエン混合溶液)5部を使用したこと以外は、実施例1と同様にして、樹脂組成物(樹脂ワニス)を得た。 <Example 4>
The amount of the isopropyridene group-containing maleimide compound (“MIR-5000-60T” manufactured by Nippon Kayaku Co., Ltd.) has been changed from 23 parts to 18 parts, and the biphenyl aralkyl type maleimide compound (“MIR-3000” manufactured by Nippon Kayaku Co., Ltd.) has been changed. A resin composition (resin varnish) was obtained in the same manner as in Example 1 except that 5 parts of MEK / toluene mixed solution having a non-volatile content of 70% was used.
<実施例5>
イソプロピリデン基含有マレイミド化合物(日本化薬社製「MIR-5000-60T」)の使用量を23部から21部に変更し、さらに、液状の脂肪族マレイミド化合物(デザイナーモレキュールズ社製「BMI-1500」)2部を使用したこと以外は、実施例1と同様にして、樹脂組成物(樹脂ワニス)を得た。 <Example 5>
The amount of the isopropyridene group-containing maleimide compound (“MIR-5000-60T” manufactured by Nippon Kayaku Co., Ltd.) has been changed from 23 parts to 21 parts, and the liquid aliphatic maleimide compound (“BMI” manufactured by Designer Moleculars Co., Ltd.) has been changed. A resin composition (resin varnish) was obtained in the same manner as in Example 1 except that 2 parts were used.
イソプロピリデン基含有マレイミド化合物(日本化薬社製「MIR-5000-60T」)の使用量を23部から21部に変更し、さらに、液状の脂肪族マレイミド化合物(デザイナーモレキュールズ社製「BMI-1500」)2部を使用したこと以外は、実施例1と同様にして、樹脂組成物(樹脂ワニス)を得た。 <Example 5>
The amount of the isopropyridene group-containing maleimide compound (“MIR-5000-60T” manufactured by Nippon Kayaku Co., Ltd.) has been changed from 23 parts to 21 parts, and the liquid aliphatic maleimide compound (“BMI” manufactured by Designer Moleculars Co., Ltd.) has been changed. A resin composition (resin varnish) was obtained in the same manner as in Example 1 except that 2 parts were used.
<実施例6>
エステル型フェノキシ樹脂(三菱ケミカル社製「YL7891T30」、固形分30質量%のMEKとシクロヘキサノンの1:1溶液)10部の代わりに、エラストマー(Kraton社製のスチレン-エチレン/ブチレン-スチレンブロック共重合体「FG1924」)3部を用いたこと以外は、実施例1と同様にして、樹脂組成物(樹脂ワニス)を得た。 <Example 6>
Instead of 10 parts of an ester-type phenoxy resin (Mitsubishi Chemical's "YL7891T30", a 1: 1 solution of MEK and cyclohexanone with a solid content of 30% by mass), an elastomer (styrene-ethylene / butylene-styrene block co-weight manufactured by Kraton) A resin composition (resin varnish) was obtained in the same manner as in Example 1 except that 3 parts of the coalesced "FG1924") were used.
エステル型フェノキシ樹脂(三菱ケミカル社製「YL7891T30」、固形分30質量%のMEKとシクロヘキサノンの1:1溶液)10部の代わりに、エラストマー(Kraton社製のスチレン-エチレン/ブチレン-スチレンブロック共重合体「FG1924」)3部を用いたこと以外は、実施例1と同様にして、樹脂組成物(樹脂ワニス)を得た。 <Example 6>
Instead of 10 parts of an ester-type phenoxy resin (Mitsubishi Chemical's "YL7891T30", a 1: 1 solution of MEK and cyclohexanone with a solid content of 30% by mass), an elastomer (styrene-ethylene / butylene-styrene block co-weight manufactured by Kraton) A resin composition (resin varnish) was obtained in the same manner as in Example 1 except that 3 parts of the coalesced "FG1924") were used.
<実施例7>
エステル型フェノキシ樹脂(三菱ケミカル社製「YL7891T30」、固形分30質量%のMEKとシクロヘキサノンの1:1溶液)の使用量を10部から5部に変更し、合成例1で得られたポリイミド樹脂1を7部追加したこと以外は、実施例1と同様にして、樹脂組成物(樹脂ワニス)を得た。 <Example 7>
The amount of the ester-type phenoxy resin (“YL7891T30” manufactured by Mitsubishi Chemical Co., Ltd., a 1: 1 solution of MEK and cyclohexanone having a solid content of 30% by mass) was changed from 10 parts to 5 parts, and the polyimide resin obtained in Synthesis Example 1 was used. A resin composition (resin varnish) was obtained in the same manner as in Example 1 except that 7 parts of 1 were added.
エステル型フェノキシ樹脂(三菱ケミカル社製「YL7891T30」、固形分30質量%のMEKとシクロヘキサノンの1:1溶液)の使用量を10部から5部に変更し、合成例1で得られたポリイミド樹脂1を7部追加したこと以外は、実施例1と同様にして、樹脂組成物(樹脂ワニス)を得た。 <Example 7>
The amount of the ester-type phenoxy resin (“YL7891T30” manufactured by Mitsubishi Chemical Co., Ltd., a 1: 1 solution of MEK and cyclohexanone having a solid content of 30% by mass) was changed from 10 parts to 5 parts, and the polyimide resin obtained in Synthesis Example 1 was used. A resin composition (resin varnish) was obtained in the same manner as in Example 1 except that 7 parts of 1 were added.
<実施例8>
アドマテックス社製「SO-C2」の使用量を50部から40部に変更し、代わりに、中空部分を有する無機充填材(アミン系アルコキシシラン化合物(信越化学工業社製「KBM573」)で表面処理された中空部分を有する球形シリカ(日揮触媒化成社製「BA-S」、平均粒径2.6μm))10部を用いたこと以外は、実施例6と同様にして、樹脂組成物(樹脂ワニス)を得た。 <Example 8>
The amount of "SO-C2" manufactured by Admatex was changed from 50 parts to 40 parts, and instead, an inorganic filler having a hollow part (amine-based alkoxysilane compound ("KBM573" manufactured by Shin-Etsu Chemical Industry Co., Ltd.) was used on the surface. The resin composition (same as in Example 6) except that 10 parts of spherical silica having a treated hollow portion (“BA-S” manufactured by JGC Catalysts and Chemicals, Inc., average particle size 2.6 μm) was used. Resin varnish) was obtained.
アドマテックス社製「SO-C2」の使用量を50部から40部に変更し、代わりに、中空部分を有する無機充填材(アミン系アルコキシシラン化合物(信越化学工業社製「KBM573」)で表面処理された中空部分を有する球形シリカ(日揮触媒化成社製「BA-S」、平均粒径2.6μm))10部を用いたこと以外は、実施例6と同様にして、樹脂組成物(樹脂ワニス)を得た。 <Example 8>
The amount of "SO-C2" manufactured by Admatex was changed from 50 parts to 40 parts, and instead, an inorganic filler having a hollow part (amine-based alkoxysilane compound ("KBM573" manufactured by Shin-Etsu Chemical Industry Co., Ltd.) was used on the surface. The resin composition (same as in Example 6) except that 10 parts of spherical silica having a treated hollow portion (“BA-S” manufactured by JGC Catalysts and Chemicals, Inc., average particle size 2.6 μm) was used. Resin varnish) was obtained.
<比較例1>
イソプロピリデン基含有マレイミド化合物(日本化薬社製「MIR-5000-60T」)を使用せず、ビニルベンジル変性ポリフェニレンエーテル樹脂(三菱ガス化学社製「OPE-2St 1200」)の使用量を20部から40部に変更したこと以外は、実施例1と同様にして、樹脂組成物(樹脂ワニス)を得た。 <Comparative Example 1>
20 parts of vinylbenzyl-modified polyphenylene ether resin ("OPE-2St 1200" manufactured by Mitsubishi Gas Chemical Company) without using a maleimide compound containing an isopropyridene group ("MIR-5000-60T" manufactured by Nippon Kayaku Co., Ltd.) A resin composition (resin varnish) was obtained in the same manner as in Example 1 except that the amount was changed from 40 parts to 40 parts.
イソプロピリデン基含有マレイミド化合物(日本化薬社製「MIR-5000-60T」)を使用せず、ビニルベンジル変性ポリフェニレンエーテル樹脂(三菱ガス化学社製「OPE-2St 1200」)の使用量を20部から40部に変更したこと以外は、実施例1と同様にして、樹脂組成物(樹脂ワニス)を得た。 <Comparative Example 1>
20 parts of vinylbenzyl-modified polyphenylene ether resin ("OPE-2St 1200" manufactured by Mitsubishi Gas Chemical Company) without using a maleimide compound containing an isopropyridene group ("MIR-5000-60T" manufactured by Nippon Kayaku Co., Ltd.) A resin composition (resin varnish) was obtained in the same manner as in Example 1 except that the amount was changed from 40 parts to 40 parts.
<比較例2>
イソプロピリデン基含有マレイミド化合物(日本化薬社製「MIR-5000-60T」)を使用せず、ビニルベンジル変性ポリフェニレンエーテル樹脂(三菱ガス化学社製「OPE-2St 1200」)20部の代わりに、スチレン-ジビニルベンゼン共重合体(日鉄ケミカル&マテリアル社製「ODV-XET(X04)」)40部を用いたこと以外は、実施例1と同様にして、樹脂組成物(樹脂ワニス)を得た。 <Comparative Example 2>
Instead of using 20 parts of vinylbenzyl-modified polyphenylene ether resin ("OPE-2St 1200" manufactured by Mitsubishi Gas Chemicals Co., Ltd.) without using an isopropyridene group-containing maleimide compound ("MIR-5000-60T" manufactured by Nippon Kayaku Co., Ltd.), A resin composition (resin varnish) was obtained in the same manner as in Example 1 except that 40 parts of a styrene-divinylbenzene copolymer (“ODV-XET (X04)” manufactured by Nittetsu Chemical & Materials Co., Ltd.) was used. rice field.
イソプロピリデン基含有マレイミド化合物(日本化薬社製「MIR-5000-60T」)を使用せず、ビニルベンジル変性ポリフェニレンエーテル樹脂(三菱ガス化学社製「OPE-2St 1200」)20部の代わりに、スチレン-ジビニルベンゼン共重合体(日鉄ケミカル&マテリアル社製「ODV-XET(X04)」)40部を用いたこと以外は、実施例1と同様にして、樹脂組成物(樹脂ワニス)を得た。 <Comparative Example 2>
Instead of using 20 parts of vinylbenzyl-modified polyphenylene ether resin ("OPE-2St 1200" manufactured by Mitsubishi Gas Chemicals Co., Ltd.) without using an isopropyridene group-containing maleimide compound ("MIR-5000-60T" manufactured by Nippon Kayaku Co., Ltd.), A resin composition (resin varnish) was obtained in the same manner as in Example 1 except that 40 parts of a styrene-divinylbenzene copolymer (“ODV-XET (X04)” manufactured by Nittetsu Chemical & Materials Co., Ltd.) was used. rice field.
<比較例3>
イソプロピリデン基含有マレイミド化合物(日本化薬社製「MIR-5000-60T」)を使用せず、ビニルベンジル変性ポリフェニレンエーテル樹脂(三菱ガス化学社製「OPE-2St 1200」)20部の代わりに、メタクリル変性ポリフェニレンエーテル樹脂(SABIC社製「SA9000-111」、数平均分子量1850~1950)40部を用いたこと以外は、実施例1と同様にして、樹脂組成物(樹脂ワニス)を得た。 <Comparative Example 3>
Instead of using 20 parts of vinylbenzyl-modified polyphenylene ether resin ("OPE-2St 1200" manufactured by Mitsubishi Gas Chemicals Co., Ltd.) without using an isopropyridene group-containing maleimide compound ("MIR-5000-60T" manufactured by Nippon Kayaku Co., Ltd.), A resin composition (resin varnish) was obtained in the same manner as in Example 1 except that 40 parts of a methacrylic-modified polyphenylene ether resin (“SA9000-111” manufactured by SABIC, number average molecular weight 1850 to 1950) was used.
イソプロピリデン基含有マレイミド化合物(日本化薬社製「MIR-5000-60T」)を使用せず、ビニルベンジル変性ポリフェニレンエーテル樹脂(三菱ガス化学社製「OPE-2St 1200」)20部の代わりに、メタクリル変性ポリフェニレンエーテル樹脂(SABIC社製「SA9000-111」、数平均分子量1850~1950)40部を用いたこと以外は、実施例1と同様にして、樹脂組成物(樹脂ワニス)を得た。 <Comparative Example 3>
Instead of using 20 parts of vinylbenzyl-modified polyphenylene ether resin ("OPE-2St 1200" manufactured by Mitsubishi Gas Chemicals Co., Ltd.) without using an isopropyridene group-containing maleimide compound ("MIR-5000-60T" manufactured by Nippon Kayaku Co., Ltd.), A resin composition (resin varnish) was obtained in the same manner as in Example 1 except that 40 parts of a methacrylic-modified polyphenylene ether resin (“SA9000-111” manufactured by SABIC, number average molecular weight 1850 to 1950) was used.
<比較例4>
イソプロピリデン基含有マレイミド化合物(日本化薬社製「MIR-5000-60T」)の代わりに、ビフェニルアラルキル型マレイミド化合物(日本化薬社製「MIR-3000-70MT」、不揮発分70%のMEK/トルエン混合溶液)20部を用いたこと以外は、実施例1と同様にして、樹脂組成物(樹脂ワニス)を得た。 <Comparative Example 4>
Instead of the isopropyridene group-containing maleimide compound ("MIR-5000-60T" manufactured by Nippon Kayaku Co., Ltd.), a biphenyl aralkyl type maleimide compound ("MIR-3000-70MT" manufactured by Nippon Kayaku Co., Ltd., MEK with a non-volatile content of 70% / A resin composition (resin varnish) was obtained in the same manner as in Example 1 except that 20 parts of the toluene mixed solution was used.
イソプロピリデン基含有マレイミド化合物(日本化薬社製「MIR-5000-60T」)の代わりに、ビフェニルアラルキル型マレイミド化合物(日本化薬社製「MIR-3000-70MT」、不揮発分70%のMEK/トルエン混合溶液)20部を用いたこと以外は、実施例1と同様にして、樹脂組成物(樹脂ワニス)を得た。 <Comparative Example 4>
Instead of the isopropyridene group-containing maleimide compound ("MIR-5000-60T" manufactured by Nippon Kayaku Co., Ltd.), a biphenyl aralkyl type maleimide compound ("MIR-3000-70MT" manufactured by Nippon Kayaku Co., Ltd., MEK with a non-volatile content of 70% / A resin composition (resin varnish) was obtained in the same manner as in Example 1 except that 20 parts of the toluene mixed solution was used.
<試験例1:比誘電率(Dk)及び誘電正接(Df)の測定>
支持体として、離型層を備えたポリエチレンテレフタレートフィルム(リンテック社製「AL5」、厚さ38μm)を用意した。この支持体の離型層上に、実施例及び比較例で得られた樹脂組成物(樹脂ワニス)を、乾燥後の樹脂組成物層の厚さが40μmとなるように均一に塗布した。その後、樹脂組成物を80℃~100℃(平均90℃)で4分間乾燥させて、支持体及び樹脂組成物層を含む樹脂シートを得た。 <Test Example 1: Measurement of Relative Permittivity (Dk) and Dielectric Dissipation Factor (Df)>
As a support, a polyethylene terephthalate film (“AL5” manufactured by Lintec Corporation, thickness 38 μm) having a release layer was prepared. The resin compositions (resin varnishes) obtained in Examples and Comparative Examples were uniformly applied onto the release layer of this support so that the thickness of the resin composition layer after drying was 40 μm. Then, the resin composition was dried at 80 ° C. to 100 ° C. (average 90 ° C.) for 4 minutes to obtain a resin sheet containing a support and a resin composition layer.
支持体として、離型層を備えたポリエチレンテレフタレートフィルム(リンテック社製「AL5」、厚さ38μm)を用意した。この支持体の離型層上に、実施例及び比較例で得られた樹脂組成物(樹脂ワニス)を、乾燥後の樹脂組成物層の厚さが40μmとなるように均一に塗布した。その後、樹脂組成物を80℃~100℃(平均90℃)で4分間乾燥させて、支持体及び樹脂組成物層を含む樹脂シートを得た。 <Test Example 1: Measurement of Relative Permittivity (Dk) and Dielectric Dissipation Factor (Df)>
As a support, a polyethylene terephthalate film (“AL5” manufactured by Lintec Corporation, thickness 38 μm) having a release layer was prepared. The resin compositions (resin varnishes) obtained in Examples and Comparative Examples were uniformly applied onto the release layer of this support so that the thickness of the resin composition layer after drying was 40 μm. Then, the resin composition was dried at 80 ° C. to 100 ° C. (average 90 ° C.) for 4 minutes to obtain a resin sheet containing a support and a resin composition layer.
得られた樹脂シートを、190℃にて90分間加熱して、樹脂組成物層を熱硬化させた。その後、支持体を剥離して、樹脂組成物の硬化物を得た。この硬化物を、幅2mm、長さ80mmの試験片に切断した。該試験片について、アジレントテクノロジーズ社製「HP8362B」を用いて、空洞共振摂動法により、測定周波数5.8GHz、測定温度23℃にて比誘電率(Dk)及び誘電正接(Df)を測定した。3本の試験片について測定を行い、その平均値を下記表1に示した。
The obtained resin sheet was heated at 190 ° C. for 90 minutes to heat-cure the resin composition layer. Then, the support was peeled off to obtain a cured product of the resin composition. This cured product was cut into test pieces having a width of 2 mm and a length of 80 mm. The relative permittivity (Dk) and the dielectric loss tangent (Df) of the test piece were measured at a measurement frequency of 5.8 GHz and a measurement temperature of 23 ° C. by a cavity resonance perturbation method using “HP8632B” manufactured by Azilent Technologies. Measurements were made for three test pieces, and the average values are shown in Table 1 below.
<試験例2:銅めっきピール強度の測定>
(1)内層回路基板の下地処理
内層回路基板として、内層回路(銅箔)を両面に有するガラス布基材エポキシ樹脂両面銅張積層板(銅箔の厚さ18μm、基板厚み0.4mm、パナソニック社製「R1515A」)を用意した。この内層回路基板の両面を、メック社製「CZ8101」にて1μmエッチングして、銅表面の粗化処理を行った。 <Test Example 2: Measurement of Copper Plating Peel Strength>
(1) Base treatment of inner layer circuit board As an inner layer circuit board, a glass cloth base material epoxy resin double-sided copper-clad laminate having an inner layer circuit (copper foil) on both sides (copper foil thickness 18 μm, substrate thickness 0.4 mm, Panasonic The company's "R1515A") was prepared. Both sides of this inner layer circuit board were etched by 1 μm with “CZ8101” manufactured by MEC to roughen the copper surface.
(1)内層回路基板の下地処理
内層回路基板として、内層回路(銅箔)を両面に有するガラス布基材エポキシ樹脂両面銅張積層板(銅箔の厚さ18μm、基板厚み0.4mm、パナソニック社製「R1515A」)を用意した。この内層回路基板の両面を、メック社製「CZ8101」にて1μmエッチングして、銅表面の粗化処理を行った。 <Test Example 2: Measurement of Copper Plating Peel Strength>
(1) Base treatment of inner layer circuit board As an inner layer circuit board, a glass cloth base material epoxy resin double-sided copper-clad laminate having an inner layer circuit (copper foil) on both sides (copper foil thickness 18 μm, substrate thickness 0.4 mm, Panasonic The company's "R1515A") was prepared. Both sides of this inner layer circuit board were etched by 1 μm with “CZ8101” manufactured by MEC to roughen the copper surface.
(2)樹脂シートのラミネート
試験例1で得た樹脂シートを、バッチ式真空加圧ラミネーター(ニッコー・マテリアルズ社製、2ステージビルドアップラミネーター、CVP700)を用いて、内層回路基板の両面にラミネートした。このラミネートは、樹脂シートの樹脂組成物層が内層回路基板と接するように実施した。また、このラミネートは、30秒間減圧して気圧を13hPa以下とし、130℃、圧力0.74MPaにて45秒間圧着させることにより、実施した。次いで、120℃、圧力0.5MPaにて75秒間、熱プレスを行った。 (2) Laminating of resin sheet The resin sheet obtained in Test Example 1 is laminated on both sides of the inner layer circuit board using a batch type vacuum pressure laminator (2-stage build-up laminator manufactured by Nikko Materials Co., Ltd., CVP700). bottom. This laminating was carried out so that the resin composition layer of the resin sheet was in contact with the inner layer circuit board. Further, this laminating was carried out by reducing the pressure for 30 seconds to a pressure of 13 hPa or less and crimping at 130 ° C. and a pressure of 0.74 MPa for 45 seconds. Then, heat pressing was performed at 120 ° C. and a pressure of 0.5 MPa for 75 seconds.
試験例1で得た樹脂シートを、バッチ式真空加圧ラミネーター(ニッコー・マテリアルズ社製、2ステージビルドアップラミネーター、CVP700)を用いて、内層回路基板の両面にラミネートした。このラミネートは、樹脂シートの樹脂組成物層が内層回路基板と接するように実施した。また、このラミネートは、30秒間減圧して気圧を13hPa以下とし、130℃、圧力0.74MPaにて45秒間圧着させることにより、実施した。次いで、120℃、圧力0.5MPaにて75秒間、熱プレスを行った。 (2) Laminating of resin sheet The resin sheet obtained in Test Example 1 is laminated on both sides of the inner layer circuit board using a batch type vacuum pressure laminator (2-stage build-up laminator manufactured by Nikko Materials Co., Ltd., CVP700). bottom. This laminating was carried out so that the resin composition layer of the resin sheet was in contact with the inner layer circuit board. Further, this laminating was carried out by reducing the pressure for 30 seconds to a pressure of 13 hPa or less and crimping at 130 ° C. and a pressure of 0.74 MPa for 45 seconds. Then, heat pressing was performed at 120 ° C. and a pressure of 0.5 MPa for 75 seconds.
(3)樹脂組成物の硬化
ラミネートされた樹脂シート及び内層回路基板を130℃で30分間加熱し、続けて170℃で30分間加熱して、樹脂組成物を硬化して、絶縁層を形成した。その後、支持体を剥離して、絶縁層、内層回路基板及び絶縁層をこの順で備える積層基板を得た。 (3) Curing of Resin Composition The laminated resin sheet and the inner layer circuit board were heated at 130 ° C. for 30 minutes, and subsequently heated at 170 ° C. for 30 minutes to cure the resin composition to form an insulating layer. .. Then, the support was peeled off to obtain a laminated substrate having an insulating layer, an inner layer circuit board, and an insulating layer in this order.
ラミネートされた樹脂シート及び内層回路基板を130℃で30分間加熱し、続けて170℃で30分間加熱して、樹脂組成物を硬化して、絶縁層を形成した。その後、支持体を剥離して、絶縁層、内層回路基板及び絶縁層をこの順で備える積層基板を得た。 (3) Curing of Resin Composition The laminated resin sheet and the inner layer circuit board were heated at 130 ° C. for 30 minutes, and subsequently heated at 170 ° C. for 30 minutes to cure the resin composition to form an insulating layer. .. Then, the support was peeled off to obtain a laminated substrate having an insulating layer, an inner layer circuit board, and an insulating layer in this order.
(4)粗化処理
前記の積層基板を、膨潤液(アトテックジャパン社製のジエチレングリコールモノブチルエーテル含有のスエリングディップ・セキュリガントP(グリコールエーテル類、水酸化ナトリウムの水溶液))に、60℃で10分間浸漬した。次に、積層基板を、粗化液(アトテックジャパン社製のコンセントレート・コンパクトP(KMnO4:60g/L、NaOH:40g/Lの水溶液)に、80℃で20分間浸漬した。その後で、積層基板を、中和液(アトテックジャパン社製のリダクションショリューシン・セキュリガントP(硫酸の水溶液))に、40℃で5分間浸漬した。その後、積層基板を、80℃で30分乾燥して、「評価基板A」を得た。 (4) Roughening treatment The above-mentioned laminated substrate is dipped in a swelling solution (Selling Dip Securigant P (glycol ethers, aqueous solution of sodium hydroxide) containing diethylene glycol monobutyl ether manufactured by Atotech Japan) at 60 ° C. for 10 minutes. Soaked. Next, the laminated substrate was immersed in a roughening solution (an aqueous solution of Concentrate Compact P (KMnO 4 : 60 g / L, NaOH: 40 g / L) manufactured by Atotech Japan Co., Ltd.) at 80 ° C. for 20 minutes. The laminated substrate was immersed in a neutralizing solution (reduction sholusin securigant P (aqueous solution of sulfuric acid) manufactured by Atotech Japan) at 40 ° C. for 5 minutes, and then the laminated substrate was dried at 80 ° C. for 30 minutes. Then, "evaluation substrate A" was obtained.
前記の積層基板を、膨潤液(アトテックジャパン社製のジエチレングリコールモノブチルエーテル含有のスエリングディップ・セキュリガントP(グリコールエーテル類、水酸化ナトリウムの水溶液))に、60℃で10分間浸漬した。次に、積層基板を、粗化液(アトテックジャパン社製のコンセントレート・コンパクトP(KMnO4:60g/L、NaOH:40g/Lの水溶液)に、80℃で20分間浸漬した。その後で、積層基板を、中和液(アトテックジャパン社製のリダクションショリューシン・セキュリガントP(硫酸の水溶液))に、40℃で5分間浸漬した。その後、積層基板を、80℃で30分乾燥して、「評価基板A」を得た。 (4) Roughening treatment The above-mentioned laminated substrate is dipped in a swelling solution (Selling Dip Securigant P (glycol ethers, aqueous solution of sodium hydroxide) containing diethylene glycol monobutyl ether manufactured by Atotech Japan) at 60 ° C. for 10 minutes. Soaked. Next, the laminated substrate was immersed in a roughening solution (an aqueous solution of Concentrate Compact P (KMnO 4 : 60 g / L, NaOH: 40 g / L) manufactured by Atotech Japan Co., Ltd.) at 80 ° C. for 20 minutes. The laminated substrate was immersed in a neutralizing solution (reduction sholusin securigant P (aqueous solution of sulfuric acid) manufactured by Atotech Japan) at 40 ° C. for 5 minutes, and then the laminated substrate was dried at 80 ° C. for 30 minutes. Then, "evaluation substrate A" was obtained.
(5)セミアディティブ工法によるメッキ:
評価基板Aを、PdCl2を含む無電解メッキ用溶液に40℃で5分間浸漬し、次に、無電解銅メッキ液に25℃で20分間浸漬した。その後、150℃にて30分間加熱して、アニール処理を行った。その後に、エッチングレジストを形成し、エッチングによるパターン形成を行った。その後、硫酸銅電解メッキを行い、20μmの厚さで導体層を形成した。次に、アニール処理を190℃にて60分間行って、「評価基板B」を得た。 (5) Plating by semi-additive method:
The evaluation substrate A was immersed in an electroless plating solution containing PdCl 2 at 40 ° C. for 5 minutes, and then immersed in an electroless copper plating solution at 25 ° C. for 20 minutes. Then, it was heated at 150 ° C. for 30 minutes to perform annealing treatment. After that, an etching resist was formed, and a pattern was formed by etching. Then, copper sulfate electrolytic plating was performed to form a conductor layer with a thickness of 20 μm. Next, the annealing treatment was performed at 190 ° C. for 60 minutes to obtain "evaluation substrate B".
評価基板Aを、PdCl2を含む無電解メッキ用溶液に40℃で5分間浸漬し、次に、無電解銅メッキ液に25℃で20分間浸漬した。その後、150℃にて30分間加熱して、アニール処理を行った。その後に、エッチングレジストを形成し、エッチングによるパターン形成を行った。その後、硫酸銅電解メッキを行い、20μmの厚さで導体層を形成した。次に、アニール処理を190℃にて60分間行って、「評価基板B」を得た。 (5) Plating by semi-additive method:
The evaluation substrate A was immersed in an electroless plating solution containing PdCl 2 at 40 ° C. for 5 minutes, and then immersed in an electroless copper plating solution at 25 ° C. for 20 minutes. Then, it was heated at 150 ° C. for 30 minutes to perform annealing treatment. After that, an etching resist was formed, and a pattern was formed by etching. Then, copper sulfate electrolytic plating was performed to form a conductor layer with a thickness of 20 μm. Next, the annealing treatment was performed at 190 ° C. for 60 minutes to obtain "evaluation substrate B".
(6)銅めっきピール強度の測定
評価基板Bの導体層に、幅10mm、長さ100mmの矩形部分を囲む切込みを形成した。矩形部分の一端を剥がして、つかみ具(ティー・エス・イー社製、オートコム型試験機「AC-50C-SL」)で掴んだ。つかみ具により、室温中にて、50mm/分の速度で前記の矩形部分を垂直方向に引きはがし、35mmを引き剥がした時の荷重(kgf/cm)を銅めっきピール強度として測定し、下記の表1に示した。 (6) Measurement of Copper Plating Peel Strength A notch was formed in the conductor layer of the evaluation substrate B to surround a rectangular portion having a width of 10 mm and a length of 100 mm. One end of the rectangular part was peeled off and grasped with a gripping tool (autocom type testing machine "AC-50C-SL" manufactured by TSE Co., Ltd.). With a gripper, the rectangular part was peeled off in the vertical direction at a speed of 50 mm / min at room temperature, and the load (kgf / cm) when the 35 mm was peeled off was measured as the copper plating peel strength, and the following was measured. It is shown in Table 1.
評価基板Bの導体層に、幅10mm、長さ100mmの矩形部分を囲む切込みを形成した。矩形部分の一端を剥がして、つかみ具(ティー・エス・イー社製、オートコム型試験機「AC-50C-SL」)で掴んだ。つかみ具により、室温中にて、50mm/分の速度で前記の矩形部分を垂直方向に引きはがし、35mmを引き剥がした時の荷重(kgf/cm)を銅めっきピール強度として測定し、下記の表1に示した。 (6) Measurement of Copper Plating Peel Strength A notch was formed in the conductor layer of the evaluation substrate B to surround a rectangular portion having a width of 10 mm and a length of 100 mm. One end of the rectangular part was peeled off and grasped with a gripping tool (autocom type testing machine "AC-50C-SL" manufactured by TSE Co., Ltd.). With a gripper, the rectangular part was peeled off in the vertical direction at a speed of 50 mm / min at room temperature, and the load (kgf / cm) when the 35 mm was peeled off was measured as the copper plating peel strength, and the following was measured. It is shown in Table 1.
<試験例3:表面粗さRaの測定>
試験例2(4)で作製した評価基板Aの絶縁層の表面の算術平均粗さRaを測定した。測定は、非接触型表面粗さ計(ビーコインスツルメンツ社製WYKO NT3300)を用いて、VSIモード、50倍レンズにより、測定範囲を121μm×92μmとして測定した。この測定は、10か所の測定点で行い、その平均値を下記の表1に示した。 <Test Example 3: Measurement of Surface Roughness Ra>
The arithmetic average roughness Ra of the surface of the insulating layer of the evaluation substrate A produced in Test Example 2 (4) was measured. The measurement was carried out using a non-contact type surface roughness meter (WYKO NT3300 manufactured by Becoin Sturments) with a VSI mode and a 50x lens, and the measurement range was 121 μm × 92 μm. This measurement was performed at 10 measurement points, and the average value is shown in Table 1 below.
試験例2(4)で作製した評価基板Aの絶縁層の表面の算術平均粗さRaを測定した。測定は、非接触型表面粗さ計(ビーコインスツルメンツ社製WYKO NT3300)を用いて、VSIモード、50倍レンズにより、測定範囲を121μm×92μmとして測定した。この測定は、10か所の測定点で行い、その平均値を下記の表1に示した。 <Test Example 3: Measurement of Surface Roughness Ra>
The arithmetic average roughness Ra of the surface of the insulating layer of the evaluation substrate A produced in Test Example 2 (4) was measured. The measurement was carried out using a non-contact type surface roughness meter (WYKO NT3300 manufactured by Becoin Sturments) with a VSI mode and a 50x lens, and the measurement range was 121 μm × 92 μm. This measurement was performed at 10 measurement points, and the average value is shown in Table 1 below.
<試験例4:最低溶融粘度の測定>
試験例1で得られた樹脂シートを、支持フィルムから剥がし、ユービーエム社製動的粘弾性測定装置G-3000にて周波数1Hz、歪み5度、荷重100g、昇温速度5℃/分、温度範囲60℃~180℃にて測定した。 <Test Example 4: Measurement of minimum melt viscosity>
The resin sheet obtained in Test Example 1 was peeled off from the support film, and the frequency was 1 Hz, the strain was 5 degrees, the load was 100 g, the temperature rise rate was 5 ° C / min, and the temperature was measured by the dynamic viscoelasticity measuring device G-3000 manufactured by UBM. Measurements were made in the range of 60 ° C to 180 ° C.
試験例1で得られた樹脂シートを、支持フィルムから剥がし、ユービーエム社製動的粘弾性測定装置G-3000にて周波数1Hz、歪み5度、荷重100g、昇温速度5℃/分、温度範囲60℃~180℃にて測定した。 <Test Example 4: Measurement of minimum melt viscosity>
The resin sheet obtained in Test Example 1 was peeled off from the support film, and the frequency was 1 Hz, the strain was 5 degrees, the load was 100 g, the temperature rise rate was 5 ° C / min, and the temperature was measured by the dynamic viscoelasticity measuring device G-3000 manufactured by UBM. Measurements were made in the range of 60 ° C to 180 ° C.
実施例及び比較例の樹脂組成物の原料使用量及び不揮発成分の含有量、試験例の測定結果を下記表1に示す。
Table 1 below shows the amounts of raw materials used, the content of non-volatile components, and the measurement results of the test examples of the resin compositions of Examples and Comparative Examples.
表1を参照すると、マレイミド化合物を用いていない比較例1~3では、銅めっきピール強度が低い値となっている。マレイミド化合物としてイソプロピリデン基を有さない芳香族ポリマレイミド化合物を用いた比較例4では、最低溶融粘度が高く、さらに誘電正接(Df)が高い値となっている。これに対し、(A)特定マレイミド化合物、及び(B)ビニルフェニル基及び/又は(メタ)アクリロイル基を有する樹脂を含む本発明の樹脂組成物を使用した場合は、これらの課題を克服できることがわかる。
Referring to Table 1, in Comparative Examples 1 to 3 in which the maleimide compound was not used, the copper plating peel strength was a low value. In Comparative Example 4 in which the aromatic polymaleimide compound having no isopropylidene group was used as the maleimide compound, the minimum melt viscosity was high and the dielectric loss tangent (Df) was high. On the other hand, when the resin composition of the present invention containing (A) a specific maleimide compound and (B) a resin having a vinylphenyl group and / or a (meth) acryloyl group is used, these problems can be overcome. Understand.
本願は、日本国特許庁に出願された特願2020-189016(出願日2020年11月12日)を基礎としており、その内容はすべて本明細書に包含されるものとする。
This application is based on Japanese Patent Application No. 2020-189016 (filed on November 12, 2020) filed with the Japan Patent Office, the contents of which are all included in the present specification.
Claims (19)
- (A)異なる芳香環の2個の芳香族炭素原子に結合したイソプロピリデン基を有するマレイミド化合物、及び(B)ビニルフェニル基及び/又は(メタ)アクリロイル基を有する樹脂を含む樹脂組成物。 A resin composition containing (A) a maleimide compound having an isopropylidene group bonded to two aromatic carbon atoms of different aromatic rings, and (B) a resin having a vinylphenyl group and / or a (meth) acryloyl group.
- (A)成分が、式(A2):
で表されるマレイミド化合物を含む、請求項1に記載の樹脂組成物。 The component (A) is the formula (A2) :.
The resin composition according to claim 1, which comprises the maleimide compound represented by. - (A)成分が、式(A-1):
で表されるマレイミド化合物を含む、請求項1又は2に記載の樹脂組成物。 The component (A) is the formula (A-1) :.
The resin composition according to claim 1 or 2, which comprises a maleimide compound represented by. - aが、2~10の整数である、請求項2又は3に記載の樹脂組成物。 The resin composition according to claim 2 or 3, wherein a is an integer of 2 to 10.
- (B)成分が、ビニルフェニル基及び/又は(メタ)アクリロイル基を有する熱可塑性樹脂である、請求項1~4の何れか1項に記載の樹脂組成物。 The resin composition according to any one of claims 1 to 4, wherein the component (B) is a thermoplastic resin having a vinylphenyl group and / or a (meth) acryloyl group.
- (B)成分が、ビニルフェニル基及び/又は(メタ)アクリロイル基を有する変性ポリフェニレンエーテル樹脂、並びにビニルフェニル基及び/又は(メタ)アクリロイル基を有する変性ポリスチレン樹脂から選ばれる樹脂である、請求項1~5の何れか1項に記載の樹脂組成物。 Claimed that the component (B) is a resin selected from a modified polyphenylene ether resin having a vinylphenyl group and / or a (meth) acryloyl group, and a modified polystyrene resin having a vinylphenyl group and / or a (meth) acryloyl group. The resin composition according to any one of 1 to 5.
- (A)成分の含有量が、樹脂組成物中の不揮発成分を100質量%とした場合、5質量%~30質量%である、請求項1~6の何れか1項に記載の樹脂組成物。 The resin composition according to any one of claims 1 to 6, wherein the content of the component (A) is 5% by mass to 30% by mass when the non-volatile component in the resin composition is 100% by mass. ..
- (B)成分の含有量が、樹脂組成物中の不揮発成分を100質量%とした場合、5質量%~40質量%である、請求項1~7の何れか1項に記載の樹脂組成物。 The resin composition according to any one of claims 1 to 7, wherein the content of the component (B) is 5% by mass to 40% by mass when the non-volatile component in the resin composition is 100% by mass. ..
- (B)成分に対する(A)成分の質量比((A)成分/(B)成分)が、0.3~3である、請求項1~8の何れか1項に記載の樹脂組成物。 The resin composition according to any one of claims 1 to 8, wherein the mass ratio of the component (A) to the component (B) (component (A) / component (B)) is 0.3 to 3.
- さらに(C)無機充填材を含む、請求項1~9の何れか1項に記載の樹脂組成物。 The resin composition according to any one of claims 1 to 9, further comprising (C) an inorganic filler.
- (C)成分の含有量が、樹脂組成物中の不揮発成分を100質量%とした場合、40質量%以上である、請求項10に記載の樹脂組成物。 The resin composition according to claim 10, wherein the content of the component (C) is 40% by mass or more when the non-volatile component in the resin composition is 100% by mass.
- (C)成分に対する(A)成分の質量比((A)成分/(C)成分)が、0.1~1である、請求項10又は11に記載の樹脂組成物。 The resin composition according to claim 10 or 11, wherein the mass ratio of the component (A) to the component (C) (component (A) / component (C)) is 0.1 to 1.
- 樹脂組成物の硬化物の誘電正接(Df)が、5.8GHz、23℃で測定した場合、0.004以下である、請求項1~12の何れか1項に記載の樹脂組成物。 The resin composition according to any one of claims 1 to 12, wherein the dielectric loss tangent (Df) of the cured product of the resin composition is 0.004 or less when measured at 5.8 GHz and 23 ° C.
- 樹脂組成物の硬化物の比誘電率(Dk)が、5.8GHz、23℃で測定した場合、3.5以下である、請求項1~13の何れか1項に記載の樹脂組成物。 The resin composition according to any one of claims 1 to 13, wherein the relative permittivity (Dk) of the cured product of the resin composition is 3.5 or less when measured at 5.8 GHz and 23 ° C.
- 請求項1~14の何れか1項に記載の樹脂組成物の硬化物。 The cured product of the resin composition according to any one of claims 1 to 14.
- 請求項1~14の何れか1項に記載の樹脂組成物を含有する、シート状積層材料。 A sheet-like laminated material containing the resin composition according to any one of claims 1 to 14.
- 支持体と、当該支持体上に設けられた請求項1~14の何れか1項に記載の樹脂組成物から形成される樹脂組成物層と、を有する樹脂シート。 A resin sheet having a support and a resin composition layer formed from the resin composition according to any one of claims 1 to 14 provided on the support.
- 請求項1~14の何れか1項に記載の樹脂組成物の硬化物からなる絶縁層を備えるプリント配線板。 A printed wiring board provided with an insulating layer made of a cured product of the resin composition according to any one of claims 1 to 14.
- 請求項18に記載のプリント配線板を含む、半導体装置。 A semiconductor device including the printed wiring board according to claim 18.
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WO2023171553A1 (en) * | 2022-03-11 | 2023-09-14 | 三菱瓦斯化学株式会社 | Resin composition, cured product, prepreg, metal-foil-clad laminate, resin composite sheet, printed circuit board, and semiconductor device |
WO2025115428A1 (en) * | 2023-11-29 | 2025-06-05 | パナソニックIpマネジメント株式会社 | Resin composition, prepreg, resin-bearing film, resin-bearing metal foil, metal-clad laminate sheet, and wiring board |
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