WO2021109814A1 - Coating device and electrode apparatus and application thereof - Google Patents
Coating device and electrode apparatus and application thereof Download PDFInfo
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- WO2021109814A1 WO2021109814A1 PCT/CN2020/128064 CN2020128064W WO2021109814A1 WO 2021109814 A1 WO2021109814 A1 WO 2021109814A1 CN 2020128064 W CN2020128064 W CN 2020128064W WO 2021109814 A1 WO2021109814 A1 WO 2021109814A1
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- electrode
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- coating equipment
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Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/22—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
- C23C16/26—Deposition of carbon only
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/455—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/458—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for supporting substrates in the reaction chamber
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/50—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges
- C23C16/505—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges using radio frequency discharges
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/50—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges
- C23C16/505—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges using radio frequency discharges
- C23C16/509—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges using radio frequency discharges using internal electrodes
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/50—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges
- C23C16/515—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges using pulsed discharges
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/50—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges
- C23C16/517—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges using a combination of discharges covered by two or more of groups C23C16/503 - C23C16/515
Definitions
- the present invention relates to the field of coating, and further relates to coating equipment and electrode devices and applications thereof.
- the coating technology such as plasma chemical vapor deposition or physical vapor deposition, coats at least one layer on the surface of the substrate. Thin film or nano-coating to enhance the strength, scratch resistance, wear resistance, heat dissipation, water resistance, corrosion resistance or low friction properties of the substrate surface.
- such substrates are PCB circuit boards, electronic devices, mobile phones, keyboards, computers, etc.
- the current 5G mobile phones especially full-screen or full-screen curved mobile phones, flexible screen mobile phones, etc. not only require high light transmittance, high hardness and wear resistance, but also require drop resistance. It is very important to coat the surface of the cover to enhance the performance of the screen. One of the important links.
- Diamond Like Carbon is a recently emerging metastable material formed by combining sp3 and sp2 bonds. It is a short-range ordered and long-range disordered film. It combines the excellent properties of diamond and graphite. In terms of mechanical properties, the DLC film has high hardness and wear resistance; in terms of optical properties, it has good light transmittance and anti-reflection function; it also has good thermal conductivity and biocompatibility.
- the substrate is placed in a vacuum reaction chamber (not an absolute vacuum) of a coating equipment. Hydrocarbon, inert gas, and hydrogen are introduced into the vacuum reaction chamber, and radio frequency and/or high pressure are used.
- the pulsed power source generates plasma to activate the chemical vapor deposition reaction, and the diamond-like carbon film is prepared on the surface of the substrate.
- the patent number CN201517131U discloses a device for preparing diamond-like thin films.
- the upper and lower space positions in the reaction chamber are respectively equipped with a cathode composed of a number of hollow stainless steel and an anode composed of a flat screen, and a number of hollow stainless steel needles are fixed on the cover through a ceramic tube.
- the bottom surface of the body is arranged in a row to form a needle-plate discharge structure, and the cathode and anode are respectively connected with a high-voltage power supply by wires. It can be seen that this installation method of cathode and anode can only place the substrate in one layer, and the space utilization is extremely low, which is not conducive to large-area batch coating.
- the patent number CN203411606U discloses a batch diamond-like carbon coating coating equipment, which includes multiple cavities.
- the equipment is extended to multiple cavities with a single cavity, and the operation process will buffer the coating in the early stage and cool it in the later stage of the coating. Separation such as buffering is performed in multiple cavities to achieve rapid batch preparation of coatings.
- this solution requires a high degree of operational correlation among multiple cavities of the device, and the manufacturing cost is significantly increased.
- the electrode setting of the coating equipment is one of the important factors affecting the coating process.
- the coating equipment currently on the market has great disadvantages in terms of electrode settings, such as the inability to meet the demand for large-scale coating, the quality of the prepared film is poor, and the yield rate is low.
- Coating technology is an effective means to improve the surface performance of materials. It enhances the strength, scratch resistance, wear resistance, heat dissipation, water resistance, and resistance of the surface of the workpiece to be coated by forming a film layer on the surface of the workpiece to be coated. Corrosive or low friction properties.
- the workpieces to be coated can be PCB circuit boards, electronic devices, mobile phones, keyboards, computers, and so on.
- the film layer can enhance the wear resistance and strength of the surface of the mobile phone, but also has higher requirements for light transmittance.
- Chemical vapor deposition is a deposition process that uses the principle of chemical reaction to separate solid phase substances from gas phase substances and deposit them on the working surface to form a coating film
- Physical vapor deposition refers to a vapor deposition process performed under vacuum conditions when at least one deposition element is atomized (atomized) (Li Jingui, Xiao Dingquan, Modern Surface Engineering Design Manual. Beijing: National Defense Industry Press, 2000 ).
- An advantage of the present invention is to provide a coating equipment and its electrode device and application, wherein the coating equipment is used to prepare at least one thin film or coating on the surface of a substrate, wherein the coating equipment meets the demand for mass production.
- Another advantage of the present invention is to provide a coating device and its electrode device and application, wherein the electrode device of the coating device can meet the demand for mass production of thin films and effectively improve the quality of the prepared thin films. Improve the yield.
- Another advantage of the present invention is to provide a coating equipment and its electrode device and application, wherein the coating equipment can meet the maximum number of layout of the substrate, improve the space utilization rate of the coating equipment, and satisfy all The coating requirements of the substrate to achieve mass production.
- Another advantage of the present invention is to provide a coating device and its electrode device and application, wherein the electrode device of the coating device has a plurality of electrode elements, wherein a supporting space is defined between adjacent electrode elements.
- the adjacent electrode elements are mutually positive and negative, so that the coating equipment can prepare the thin film on the surface of the substrate by chemical vapor deposition.
- Another advantage of the present invention is to provide a coating equipment and its electrode device and application, wherein the electrode elements are arranged side by side, so that an electric field is formed between the adjacent electrode elements, thereby ensuring the quality of the coating.
- Another advantage of the present invention is to provide a coating equipment and its electrode device and application, wherein the adjacent electrode elements can alternately switch the positive and negative electrodes, so that the electric field direction of the electric field can be alternately changed, so that the A denser film is prepared on the surface of the substrate to improve the quality of the film.
- Another advantage of the present invention is to provide a coating equipment and its electrode device and application, in which the electrode elements that are mutually positive and negative are insulated to ensure the reliability and safety of the circuit.
- Another advantage of the present invention is to provide a coating equipment and its electrode device and application, wherein the gas filled into the chamber can be diffused to the support space as uniformly as possible, so that all of the substrate The surface is plated with the film as uniformly as possible to achieve unified production.
- Another advantage of the present invention is to provide a coating equipment and its electrode device and application, which has a simple structure, good applicability and low cost.
- Another advantage of the present invention is to provide a coating equipment and a working method of the coating equipment, wherein the coating equipment can ensure the stability of the coating process.
- Another advantage of the present invention is to provide a coating equipment and a working method of the coating equipment, wherein the coating equipment can reduce the accumulation of positive charges on the surface of the workpiece to be coated.
- Another advantage of the present invention is to provide a coating equipment and a working method of the coating equipment, wherein the coating equipment can coat films in batches at a faster speed and higher efficiency in a single coating process.
- Another advantage of the present invention is to provide a coating equipment and a working method of the coating equipment, wherein the coating equipment provides a multi-layer support, wherein the support can accommodate a plurality of workpieces to be coated, and because the positive electrode is accumulated in the coating to be coated The obstacle to the coating caused by the surface of the workpiece can be reduced.
- the present invention provides a coating equipment including:
- a cavity with a cavity A cavity with a cavity
- the electrode device includes a set of electrode elements and a power supply unit, wherein the power supply unit has a first terminal and a second terminal that are mutually positive and negative, wherein the electrode element is disposed at all In the cavity of the cavity, a support space is defined between the adjacent electrode elements for placing the substrate, wherein each of the electrode elements is alternately connected to the first terminal and the second terminal ,
- the chamber is adapted to be filled with reaction raw materials, and the power supply unit is used to provide voltage so that the adjacent electrode elements are mutually positive and negative to form an electric field for the coating equipment to perform chemical vapor deposition
- the method prepares the film on the surface of the substrate.
- the power supply unit includes a pulse power supply
- the pulse power supply is implemented as a bidirectional pulse power supply or a unidirectional negative bias pulse power supply.
- each of the electrode elements is divided into a group of first electrode elements and a group of second electrode elements, wherein the first electrode elements and the second electrode elements are arranged alternately, and the first electrode elements are arranged alternately.
- the electrode element is electrically connected to the first terminal, and the second electrode element is electrically connected to the second terminal.
- the electrode device further includes at least one support, wherein each of the electrode elements is mounted on the support in layers, and the support is used to support one of the coating equipment. Inside the cavity of the cavity, the adjacent first electrode element and the second electrode element are not conductive.
- the supporting member includes a first supporting member and a second supporting member, and each of the electrode elements is supported on one of the first supporting member and the second supporting member in layers.
- first terminal is electrically connected to each of the first electrode elements through the first support
- second terminal is electrically connected to each of the second electrode elements through the second support
- the first support member and the second electrode element are insulated and connected
- the second support member and the first electrode element are insulated and connected.
- the electrode device further includes a set of insulating members, wherein the insulating member is disposed between the first support member and the second electrode element, and the insulating member is disposed on Between the second supporting member and the first electrode element, wherein the insulating member is disposed between the supporting member and the cavity of the coating equipment.
- the electrode device further includes a set of supporting layers, wherein the supporting layers are mounted on the supporting member in layers, and the supporting space is formed between adjacent supporting layers, The first electrode element and the second electrode element are alternately supported on the support layer of the adjacent layer, and the support layer is made of a non-conductive material.
- the electrode element has a set of through holes to communicate with the adjacent supporting spaces.
- the present invention further provides a coating method of a coating equipment, including the steps:
- a first terminal and a second terminal of a power supply unit which are mutually positive and negative, are alternately connected to a group of electrode elements of an electrode device, wherein the electrode elements are arranged in a cavity of the coating equipment
- the power supply unit includes a pulse power supply for providing pulse voltage, wherein the pulse power supply is implemented as a bidirectional pulse power supply or a unidirectional negative bias pulse power supply.
- the adjacent electrode elements alternate positive and negative poles to alternately change the electric field direction of the electric field.
- the present invention further provides a method for installing an electrode device of a coating equipment, including the following steps:
- a Alternately arrange a group of electrode elements in a cavity of a cavity of the coating equipment, wherein a support space is defined between adjacent electrode elements for supporting the substrate;
- the step b includes electrically connecting a first electrode element to the first terminal of the power supply unit, and electrically connecting a second electrode element to the second terminal of the power supply unit, wherein The first terminal and the second terminal are mutually positive and negative, and the first electrode element and the second electrode element are alternately arranged and non-conductive.
- the step b includes supporting each of the electrode elements on at least one support in layers, wherein the support is used to support the cavity of the cavity.
- the step b includes that the first terminal is electrically connected to each of the first electrode elements through a first supporting member of the supporting member, and the second terminal is electrically connected to each of the first electrode elements through a first supporting member of the supporting member.
- a second support member of the second support member is electrically connected to each of the second electrode elements, wherein the first support member and the second electrode element are electrically connected to each other, and the second support member is electrically connected to the second electrode element.
- the first electrode elements are insulated and connected.
- the step b includes installing a group of supporting layers on the supporting member in layers to form the supporting space, and forming the supporting space between adjacent supporting layers, wherein The first electrode element and the second electrode element are alternately supported on the support layer of an adjacent layer, wherein the support layer is made of a non-conductive material.
- the electrode element has a set of through holes to communicate with the adjacent supporting spaces.
- the present invention provides an electrode device used in a coating equipment to prepare a thin film on the surface of a substrate, wherein the electrode device includes:
- a group of electrode elements wherein a supporting space is defined between adjacent electrode elements for placing the substrate;
- a power supply unit wherein the power supply unit has a first terminal and a second terminal that are mutually positive and negative, wherein each of the electrode elements is alternately connected to the first terminal and the second terminal, wherein the The power supply unit is used to provide voltage so that the adjacent electrode elements are mutually positive and negative to form an electric field, so that the coating equipment can prepare a thin film on the surface of the substrate by chemical vapor deposition.
- the power supply unit is a pulse power supply.
- the pulse power supply is implemented as a bidirectional pulse power supply, wherein the value of the positive voltage value of the bidirectional pulse power supply is less than or equal to the value of the negative voltage value.
- the pulse power supply is implemented as a unidirectional negative-bias pulse power supply, and the positive pole of the pulse power supply is a null potential.
- each of the electrode elements is divided into a group of first electrode elements and a group of second electrode elements, wherein the first electrode elements and the second electrode elements are arranged alternately, and the first electrode elements are arranged alternately.
- the electrode element is electrically connected to the first terminal, and the second electrode element is electrically connected to the second terminal.
- the electrode device further includes at least one support, wherein each of the electrode elements is mounted on the support in layers, and the support is used to support one of the coating equipment. Inside the cavity of the cavity, the adjacent first electrode element and the second electrode element are not conductive.
- the supporting member includes a first supporting member and a second supporting member, and each of the electrode elements is supported on one of the first supporting member and the second supporting member in layers.
- first terminal is electrically connected to each of the first electrode elements through the first support
- second terminal is electrically connected to each of the second electrode elements through the second support
- the first support member and the second electrode element are insulated and connected
- the second support member and the first electrode element are insulated and connected.
- the electrode device further includes a set of insulating members, wherein the insulating member is disposed between the first support member and the second electrode element, and the insulating member is disposed on Between the second supporting member and the first electrode element, wherein the insulating member is disposed between the supporting member and the cavity of the coating equipment.
- the electrode device further includes a set of supporting layers, wherein the supporting layers are mounted on the supporting member in layers, and the supporting space is formed between adjacent supporting layers, The first electrode element and the second electrode element are alternately supported on the support layer of the adjacent layer, and the support layer is made of a non-conductive material.
- a plurality of the electrode elements are arranged in a layered structure, and the supporting space is formed between the electrode elements of adjacent layers to support the substrate.
- a plurality of the electrode elements extend radially with a central axis, and the supporting space extending in the radial direction is formed between two adjacent electrode elements.
- the electrode element has a set of through holes to communicate with the adjacent supporting spaces.
- the electrode element is implemented as one or a combination selected from the group consisting of a metal plate structure, a metal bar grid structure, and a metal mesh structure.
- the present invention provides a coating equipment for coating at least one workpiece to be coated, wherein the coating equipment includes:
- reaction chamber wherein the reaction chamber has a reaction chamber, and the reaction chamber is used for accommodating the workpiece to be coated;
- a gas supply part wherein the gas supply part is used to supply gas to the reaction chamber;
- An air extraction device wherein the air extraction device is connected to the reaction chamber body so as to be able to communicate with the reaction chamber, and the air extraction device is used to control the vacuum degree of the reaction chamber;
- An asymmetric bipolar pulse power supply wherein the asymmetric bipolar pulse power supply is used to provide asymmetric positive and negative pulses to the reaction chamber, when the asymmetric bipolar pulse power is connected , Generating plasma in the reaction chamber to enhance the chemical reaction of the gas to form a film layer on the surface of the coated workpiece.
- the coating equipment further includes a support, wherein at least part of the support is made of conductive material, and the asymmetric bipolar pulse power supply is conductively connected to the Bracket.
- the support includes a multi-layer support member, wherein the support members are held at different height positions of the reaction chamber at intervals, and at least one of the support members is conductively connected
- the asymmetric bipolar pulse power supply is used as the cathode of the asymmetric bipolar pulse power supply.
- At least one of the support members is conductively connected to the asymmetric bipolar pulse power source to serve as an anode of the asymmetric bipolar pulse power source.
- the support members as cathodes and anodes are alternately arranged.
- the support further includes at least one connecting member, and the supporting member is held at different height positions of the reaction chamber by the connecting member.
- the coating equipment further includes a radio frequency power supply, wherein at least one of the support members is conductively connected to the radio frequency power supply.
- the working mode of the asymmetric bipolar pulsed power supply is to alternately work in positive and negative directions within a working period of time.
- the asymmetric bipolar pulse power supply provides asymmetric positive and negative pulses during a working period of time, and during a predetermined period of time during the working period of time.
- the working mode is continuous output of positive pulse, continuous output of negative pulse, continuous output of asymmetric positive and negative pulses or continuous output of asymmetric bipolar positive and negative pulses.
- the working mode of the asymmetric bipolar pulse power supply during a part of the working time period is unipolar positive pulse, unipolar negative pulse, and asymmetric bipolar Positive and negative pulses or symmetrical bipolar positive and negative pulses.
- the present invention provides a working method of a coating equipment, which includes the following steps:
- An asymmetric bipolar pulse power source operates with a positive pulse to neutralize the charge accumulated on the surface of at least one workpiece to be coated, wherein the workpiece to be coated is located in a reaction chamber of a coating device.
- the cathode of the asymmetric bipolar pulse power supply is located below the workpiece to be coated.
- the workpiece to be coated is supported on a support, wherein at least part of the support serves as a cathode of the asymmetric bipolar pulse power supply.
- the working method further includes the following steps:
- the asymmetric bipolar pulsed power source ionizes the gas to form a plasma to enhance the chemical reaction.
- the working method further includes the following steps:
- a radio frequency power supply discharges in the reaction chamber.
- a plurality of the workpieces to be coated are respectively supported on the support members arranged in multiple layers, wherein each of the support members serves as the asymmetric bipolar pulse
- the cathode of the power supply is discharged.
- the working mode of the asymmetric bipolar pulsed power supply is alternately working in positive and negative directions within a period of time.
- the pulse duty ratio of the asymmetric bipolar pulse power supply ranges from 5 to 90%, and the pulse duty ratio of the asymmetric bipolar pulse power supply is set to be independent and continuous Adjustable.
- the output frequency range of the asymmetric bipolar pulse power supply is 1KHz-40KHz.
- Fig. 1 is a perspective view of a coating equipment according to a first preferred embodiment of the present invention.
- FIG. 2A is a three-dimensional schematic diagram of an electrode device of the coating equipment according to the above-mentioned preferred embodiment of the present invention.
- FIG. 2B is a perspective schematic diagram of another modified implementation of the electrode device of the coating equipment according to the above-mentioned preferred embodiment of the present invention.
- FIG. 2C is a perspective schematic diagram of yet another modified implementation of the electrode device of the coating equipment according to the above-mentioned preferred embodiment of the present invention.
- 3A is a schematic diagram of the structure of the electrode element of the electrode device of the electrode device of the coating equipment according to the above-mentioned preferred embodiment of the present invention.
- 3B is a schematic structural view of another modified implementation of the electrode element of the electrode device of the electrode device of the coating equipment according to the above-mentioned preferred embodiment of the present invention.
- Fig. 4 is a schematic diagram of a module of the coating equipment according to the above-mentioned preferred embodiment of the present invention.
- FIG. 5 is a schematic diagram of another modified implementation of the electrode device of the coating equipment according to the above-mentioned preferred embodiment of the present invention.
- Fig. 6A is a schematic diagram of a bracket according to the second preferred embodiment of the present invention.
- Fig. 6B is a schematic diagram of the discharge application of the bracket according to the above-mentioned preferred embodiment of the present invention.
- Fig. 7 is a schematic diagram of a coating equipment according to a preferred embodiment of the present invention.
- Fig. 8 is a schematic diagram of another embodiment of the stent according to the above-mentioned preferred embodiment of the present invention.
- Fig. 9 is a schematic diagram of another embodiment of the stent according to the above-mentioned preferred embodiment of the present invention.
- Fig. 10 is a schematic diagram of another embodiment of the stent according to the above-mentioned preferred embodiment of the present invention.
- the term “a” should be understood as “at least one” or “one or more”, that is, in one embodiment, the number of an element may be one, and in another embodiment, the number of the element The number can be multiple, and the term “one” cannot be understood as a restriction on the number.
- Figures 1 to 5 show a coating equipment 100 according to a first preferred embodiment of the present invention, wherein the coating equipment 100 includes a cavity 10 and at least one electrode device 20, wherein the cavity 10 has A sealable chamber 101, wherein the electrode device 20 is set in the chamber 101, wherein the chamber 101 is adapted to be fed with gaseous materials such as nitrogen, carbon tetrafluoride or helium Plasma source gas of inert gas such as gas, argon, reactive gas such as hydrogen, hydrocarbon gas, or auxiliary gas of doping elements such as N, Si, F, and B.
- the electrode device 20 includes a set of electrode elements 211 and a power supply unit 30.
- the power supply unit 30 is used to provide radio frequency and/or pulse voltage to act on the gas in the chamber 101 so as to be in the chamber 101. Create a plasma environment.
- the power supply unit 30 has a first terminal 301 and a second terminal 302 that are mutually positive and negative, and a support space 201 is defined between adjacent electrode elements 211 for placing the substrate 600, wherein Each of the electrode elements is alternately connected to the first terminal 301 and the second terminal 302, wherein the power supply unit 30 is used to provide voltage so that the adjacent electrode elements 211 are mutually positive and negative to form An electric field is used for the coating equipment 100 to prepare a thin film on the surface of the substrate 600 by chemical deposition.
- this embodiment also provides a coating method of the coating equipment 100, which includes the steps:
- the electrode elements 211 which are mutually positive and negative, are insulated, that is, non-conductive, to ensure the reliability and safety of the circuit.
- each of the electrode elements 211 is divided into a set of first electrode elements 2111 and a set of second electrode elements 2112, wherein each of the first electrode elements 2111 and each of the second electrode elements 2112 are alternately arranged opposite to each other, wherein
- the first electrode element 2111 is electrically connected to the first terminal 301
- the second electrode element 2112 is electrically connected to the second terminal 302, so that the first electrode element 2111 is connected to the adjacent
- the second electrode elements 2112 are mutually positive and negative to form an electric field in the supporting space 201, so that the particles in the supporting space 201 are deposited on the surface of the substrate 600 in a directional movement under the action of the electric field.
- first pole 301 and the second pole 302 of the power supply unit 30 can alternately switch positive and negative poles, so that the direction of the electric field is alternately changed.
- the power supply unit 30 includes a pulse power supply 31, such as a high-voltage pulse power supply, wherein the pulse power supply 31 has the first terminal 301 and the second terminal that are mutually positive and negative.
- the pulse power source 31 is a bidirectional pulse power source, wherein the first terminal 301 and the second terminal 302 can be alternately positive and negative, so that the direction of the electric field can be alternately changed. That is, when the first terminal 301 is a negative terminal and the second terminal 302 is a positive terminal, the first electrode element 2111 is a negative electrode, and the second electrode element 2112 is a positive electrode. When the first terminal 301 is a positive terminal and the second terminal 302 is a negative terminal, the first electrode element 2111 is a positive electrode, and the second electrode element 2112 is a negative electrode.
- each of the electrode elements 211 can alternately become a negative electrode, that is, the support space 201 between each of the electrode elements 211 can be used to place the substrate 600, and it can satisfy all the requirements.
- the thin film is prepared on the surface of the substrate 600 so as to satisfy the maximum number of the substrate 600 arranged on the electrode device 20 and satisfy all the coating requirements of the substrate 600.
- the time ratio of alternating positive and negative poles between the first terminal 301 and the second terminal 302 of the pulse power source 31 can be preset to adjust the preparation on the surface of the substrate 600.
- the thickness or compactness of the film is preferably equal to the proportion of time to prepare a substantially uniform film on the surface of each of the substrates 600, which is not limited here.
- each of the substrates 600 is respectively supported on the upper side of each of the electrode elements 211, that is, the upper side of the first electrode element 2111 and the upper side of the second electrode element 2112 are both placed in a certain amount.
- the substrate 600 is designed to meet the needs of mass production.
- the direction of the electric field is determined by the second electrode element 2112.
- the direction of the electric field is from the first electrode element 2111 to the second electrode element 2112
- the direction of the electric field is from the first electrode element 2111 to the second electrode element 2112.
- the positive particles in the supporting space 201 move toward the direction of the second electrode element 2112 under the action of the electric field, and are deposited on the surface of the substrate 600 on the upper side of the second electrode element 2112.
- the positive particles may accelerate and bombard the surface of the substrate 600 or particles that have been deposited on the surface of the substrate 600.
- a bombardment pit is formed on the surface of the substrate 600, which causes the adhesion of the particles that have been deposited on the surface of the substrate 600 to weaken, thereby forming particles that are not firmly attached.
- the first electrode element 2111 and the first electrode element 2111 are The direction of the electric field between the two electrode elements 2112 is alternately reversed.
- the field strength of the electric field can be adjusted so that the unattached particles on the surface of the substrate 600 can be detached, and the firmly attached particles are continuously It is deposited on the surface of the substrate 600 to form a denser film.
- the second electrode element 2112 is a positive electrode.
- the positive particles in the support space 201 are accelerated and bombarded by the electric field and adhere to the surface of the substrate 600, wherein the firmly adhered particles are substantially uniformly arranged on the surface of the substrate 600 and mutually intermittent.
- the adhesion between the particles is strong, and it is not easy to separate from the surface of the substrate 600, and the adhesion between the particles that are not uniformly arranged on the surface of the substrate 600 is weak, that is, the particles that are not firmly attached are formed, which are easy to detach.
- the first electrode element 2111 is a positive electrode and the second electrode element 2112 is a negative electrode, so that the direction of the electric field is reversed, and the particles that are not firmly attached Detach from the surface of the substrate 600 under the action of an electric field, and the firmly attached particles still remain on the surface of the substrate 600, so that the surface of the substrate 600 is basically only attached to the surface of the substrate 600.
- the particles, that is, the particles attached to the surface of the substrate 600 are arranged substantially uniformly.
- the surface of the substrate 600 is continuously deposited with the firmly adhered particles uniformly arranged, and finally a dense and uniform thin film is formed, which effectively improves The hardness or quality of the film is improved, and the yield is improved.
- the pulse power supply 31 is implemented as a bidirectional pulse power supply, wherein the positive voltage value and the negative pressure value of the bidirectional pulse power supply are substantially the same in value, and the duration of the positive pressure and the negative pressure is substantially the same, so that the first The surface of the substrate 600 on the upper side of the electrode element 2111 and the surface of the substrate 600 on the upper side of the second electrode element 2112 are both prepared with uniform and consistent thin films, so as to be standardized and meet the requirements of mass production. demand.
- the value of the positive pressure value of the bidirectional pulse power supply is less than the value of the negative pressure value, so as to change the electric field force experienced by the positive particles and prevent the firmly attached particles from being separated from the substrate 600. Surface to further ensure the quality of the film.
- the pulse power supply 31 is implemented as a unidirectional negative bias pulse power supply, wherein the positive electrode of the pulse power supply 31 is zero potential or null potential and has a certain negative voltage, that is, the first electrode element 2111 and the The second electrode elements 2112 alternately form a negative pressure, so as to meet the demand for mass production of thin films.
- the film coating equipment 100 adopts a plasma chemical vapor deposition method to prepare the film or coating on the surface of the substrate 600. That is, the thin film is deposited and formed on the surface of the substrate 600, thereby improving the mechanical, optical, or chemical properties of the surface of the substrate 600, wherein the substrate 600 has a predetermined shape and structure.
- Products that need to be coated such as PCB circuit boards, mobile phones, electronic equipment, electronic product covers, electronic product display screens, mobile phone glass screens, computer screens, mobile phone back covers, electronic device shells, keyboard films or other types of products that need to be coated, etc.
- the coating equipment 100 prepares the thin film on the display screen of an electronic product, which can effectively solve the problems of the display screen of the electronic product that the display screen is not resistant to falling, is not wear-resistant, and the surface strengthening cost is high.
- the coating equipment 100 can prepare the thin films with different properties on the surface of different types or models of substrates 600 respectively, that is, the coating equipment 100 can realize the coating of different types or types of substrates. 600 is coated separately, and the performance of the film 100 can be diversified, which improves compatibility and saves costs.
- the thin film is implemented as a diamond-like carbon thin film (DLC thin film), that is, the coating device 100 takes the preparation of the DLC thin film on the surface of the substrate 600 as an example.
- the thin film includes one or more layers, thin films, or nano-coatings that are plated on the surface of the substrate 600.
- the film can be implemented as a diamond-like carbon film (DLC film), an organic silicon nano-protective coating, an organic silicon hard nano-protective coating, a composite structure high-insulation hard nano-protective coating, a modulated structure High-insulation nano-protective coating, plasma polymerization coating, gradient-increasing structure liquid-repellent coating, gradient-decreasing structure liquid-repellent coating, coating with controllable crosslinking degree, waterproof and click-through coating, low adhesion and corrosion Coating, liquid-repellent coating with multilayer structure, polyurethane nano-coating, acrylamide nano-coating, anti-static and liquid-proof nano-coating, epoxy nano-coating, high-transparency and low-color difference nano-coating, high adhesion Anti-aging nano-coating, silicon-containing copolymer nano-coating or polyimide nano-coating, etc.
- the coating device 100 can be implemented to plate any one or more of the above-mentioned films or
- the power supply unit 30 further includes a radio frequency power supply 32, wherein the radio frequency power supply 32 generates a radio frequency electric field in the cavity 101 of the cavity 10 by directly loading on the electrode plate to act on the The gas in the chamber 101, wherein the pulse power source 31 is used to provide a high-voltage pulse bias to act on the gas in the chamber 101.
- the radio frequency power supply 32 discharges the gas in the chamber 101 by providing a radio frequency electric field, so that the chamber 101 is in a plasma environment and the reactive gas raw materials are in a high-energy state.
- the pulse power source 31 generates a strong electric field in the chamber 101 by providing a strong voltage in a high-voltage pulse bias, so that the active particles (that is, positive ions) in a high-energy state are subjected to the strong electric field to directionally accelerate the deposition on the chamber 101.
- an amorphous carbon network structure is formed, and the pulsed power source 31 provides the empty voltage or the low voltage state in the high-voltage pulse bias to make the deposited on the surface of the substrate 600
- the amorphous carbon network structure relaxes freely, and under the action of thermodynamics, the carbon structure transforms into a stable phase-the curved graphene sheet structure, and is embedded in the amorphous carbon network, so as to be on the surface of the substrate 600
- the thin film is formed.
- the radio frequency power supply 31 can also be used as a plasma supporting power supply.
- the radio frequency power supply 31 is composed of a radio frequency power source, an impedance matcher and an impedance power meter, and the radio frequency power supply 31 is installed in the cavity 10 to provide The radio frequency electric field acts on the gas in the chamber 101.
- the radio frequency power supply 31 preferably provides radio frequency power of 13.56 MHz.
- the radio frequency power supply 31 forms the radio frequency electric field in the cavity 101 of the cavity 10 by directly loading the radio frequency voltage on an electrode plate of the cavity 10 to act The gas in the chamber 101 satisfies the coating demand.
- the radio frequency power supply 31 can also be implemented as an inductive coupling effect of a coil, that is, as an ICP, an alternating magnetic field is generated in the chamber 101, so as to ensure that the chamber 101 is The gas is fully and uniformly ionized, which can also meet the coating requirements of the coating equipment 100, which is not limited here.
- the pulsed power supply 31 ionizes the gas in the chamber 101 through the glow discharge effect, and at the same time has the effect of directional pulling and accelerating the positive ions in the chamber 101, so that the positive ions have The bombardment effect accelerates the deposition on the surface of the substrate 600, thereby preparing the dense and high-hardness thin film on the surface of the substrate 600.
- the electrode device 20 can provide as much space as possible for installing and arranging a large number of the substrates 600, which improves the space utilization rate, and a coating process can cover all the substrates on the electrode device 20.
- the substrate 600 is coated with a film, thereby realizing a large-area coating, thereby realizing a large-scale preparation of thin films.
- the radio frequency power supply 32 and the pulse power supply 31 jointly provide a voltage to act on the gas in the chamber 101, wherein the low power radio frequency discharge provided by the radio frequency power supply 32 maintains the chamber 101 Plasma environment, and suppress the arc discharge phenomenon in the high-voltage discharge process (because arc discharge is a form of discharge that is further enhanced in glow discharge, the instantaneous current can reach tens or even hundreds of amperes or more. These high currents pass through the substrate The surface of 600 will damage the substrate 600. Therefore, in order to ensure the safety of the substrate 600, the arc discharge phenomenon needs to be suppressed during the coating process).
- the pulse power source 31 increases the energy of the positive ions when they reach the surface of the substrate 600 to prepare the dense and transparent film.
- the power supply unit 30 in this preferred embodiment is composed of the radio frequency power supply 32 and the pulse power supply 31 to meet the coating requirements.
- the power supply unit 30 may also be implemented as only one of the radio frequency power supply 32 or the pulse power supply 31, which can also meet the coating requirements.
- the power supply unit 30 can also be implemented as a microwave power supply or other power supplies to meet the coating requirements, which is not limited here.
- the RF voltage power and power supply time of the RF power supply 32 can be adjusted and preset according to the coating requirements for different substrates 600, wherein the RF voltage power of the RF power supply 32 is preferably 10
- the pulse bias voltage, pulse frequency, duty cycle and power supply time provided by the pulse power supply 31 can be adjusted and preset, wherein the pulse power supply 31 provides the pulse bias voltage from -100V to- 3000V, pulse frequency of 20-300KHz, duty cycle of 10%-80%, there is no limitation here.
- the negative bias of the pulse power supply 31 Since the magnitude of the negative bias voltage provided by the pulse power supply 31 is directly related to the ionization rate of the gas in the chamber 101 and the migration ability of positive ions to the surface of the substrate 600, the negative bias of the pulse power supply 31 The higher the voltage, the higher the energy of the positive ions, and the higher the hardness of the prepared film. However, it should be noted that the higher the energy, the higher the bombardment energy of the positive ions on the surface of the substrate 600. On a microscopic scale, bombardment pits will be generated on the surface of the substrate 600 and will accelerate at the same time. The temperature of the surface of the substrate 600 increases, so the negative voltage of the pulse power source 31 should not be too high to prevent the surface temperature of the substrate 600 from excessively increasing and damaging the substrate 600. In addition, the higher the pulse frequency of the pulse power source 31 is, the continuous accumulation of charges on the surface of the insulating part of the substrate 600 can be avoided, thereby achieving suppression of the large arc phenomenon and increasing the deposition thickness limit
- the electrode device 20 further includes a main body 21 and at least one insulating member 22, wherein the main body 21 is disposed in the cavity 101 of the cavity 10,
- the insulating member 22 is arranged between the main body 21 and the cavity 10 to provide insulation.
- the main body 21 includes the electrode element 211 and at least one support 212, wherein the electrode element 211 is supported on the support 212, wherein the support 212 is detachably mounted on the cavity 10
- the insulating member 22 is provided between the support member 212 and the wall of the cavity 10, and the insulating member 22 is provided between the first electrode element 2111 and the
- the second electrode elements 2112 are insulated or non-conductive.
- the insulating member 22 is made of insulating material.
- the insulating member 22 is made of polytetrafluoroethylene material.
- the insulating member 22 is detachably mounted on the main body 21, wherein the insulating member 22 and the main body 21 can be placed in the chamber 101 together, or removed from the chamber 101. Was taken out.
- the insulating member 22 is detachably installed on the inner wall of the chamber 101, wherein the supporting member 212 of the main body 21 is placed in the chamber 101 and the insulating member 22 is exactly located The support 212 of the main body 21 and the cavity 101 are insulated from each other.
- each of the first electrode elements 2111 and each of the second electrode elements 2112 are alternately arranged to form a multilayer structure, and the supporting space 201 is formed between each adjacent layer of the electrode elements 211, wherein The side surface of the supporting space 201 communicates with the cavity 101 so that the substrate 600 can be layered on the upper side of the electrode element 211 of each layer.
- the upper surface of the electrode element 211 is flat, so that the electrode element 211 provides a plane space for supporting the substrate 600.
- the upper surface of the electrode element 211 can also be implemented as a surface matched and installed with the substrate 600, which is not limited here.
- Each of the first electrode elements 2111 is electrically connected to the first terminal 301 of the pulse power source 31, and each of the second electrode elements 2112 is electrically connected to the second terminal 302 of the pulse power source 31, Wherein, the first electrode element 2111 and the second electrode element 2112 are not electrically conductive.
- the supporting member 212 includes a first supporting member 2121 and a second supporting member 2122, wherein each of the electrode elements 211 is supported in layers on the first supporting member 2121 and Between the second support members 2122, wherein the first support member 2121 is electrically connected to the first terminal 301 of the pulse power source 31 and electrically connected to each of the first electrode elements 2111, wherein the The second supporting member 2122 is electrically connected to the second terminal 302 of the pulse power source 31 and electrically connected to the second electrode element 2112.
- the number of the support 212 is preferably implemented as four, including the first support 2121 and the The second supporting member 2122, of course, within a reasonable range, the supporting member 212 can also be implemented in other numbers or deformations of other shapes, which is not limited here.
- each of the first electrode elements 2111 and the first support member 2121 are electrically connected, wherein each of the second electrode elements 2112 and the first support member 2121 are insulated by the insulating member 22 Connection, wherein the first support 2121 has a first terminal 21211, wherein the first terminal 21211 is electrically connected to the first terminal 301, so that the first terminal 301 of the pulse power source 31 is only
- the electrical connection to the first support 2121 facilitates the electrical connection of all the first electrode elements 2111, thereby reducing the complexity of the circuit and saving costs.
- Each of the first electrode elements 2111 and the second support member 2122 are insulated and connected by the insulating member 22, wherein each of the second electrode elements 2112 and the second support member 2122 are electrically connected, wherein
- the second support 2122 has a second terminal 21221, wherein the second terminal 21221 is electrically connected to the second terminal 302, so that the second terminal 302 of the pulse power source 32 is only electrically connected
- the second supporting member 2122 facilitates the electrical connection of all the second electrode elements 2112, thereby saving circuits, reducing electromagnetic interference, and reducing manufacturing or maintenance costs.
- one end of the first electrode element 2111 is electrically connected to the first support member 2121, such as welding or metal clamping, and the other end is connected to the second support member 2122 through the insulating member 22. Insulated connection between.
- one end of the second electrode element 2112 is electrically connected to the second supporting member 2122, such as welding or metal clamping, and the other end passes through the insulating member 22 and the first supporting member 2121. Insulated connection between.
- the electrode element 211, the first support member 2121, and the second support member 2122 are all supported by conductive materials, such as metal materials, wherein each of the first electrode elements 2111 and the first The support members 2121 are integrally and vertically connected, wherein each of the second electrode elements 2121 and the second support member 2122 are integrally and vertically connected, so that each of the first electrode elements 2111 and each of the second electrode elements 2112 Alternately, they are arranged in a multi-layer structure in parallel to form the multi-layer support space 201. Further, by adjusting the distance between the first electrode element 2111 and the second electrode element 2112, the height of the support 201 can be preset to provide a reasonable coating height.
- the supporting member 212 can be implemented as a non-conductive material, which has a certain supporting strength, such as a plastic material.
- Each of the first electrode elements 2111 and each of the second electrode elements 2112 are alternately arranged at a certain interval without contacting each other, wherein each of the first electrode elements 2111 is electrically connected to the pulse power supply 31.
- each of the second electrode elements 2112 is electrically connected to the second terminal 302 of the pulse power source 31, so that the first electrode element 2111 and the second electrode element 2111 can also be
- the electrode switching between the electrode elements 2112 is not limited here.
- the electrode element 211 of each layer has a set of through holes 202, wherein the through holes 202 are connected to the supporting spaces 201 of adjacent layers, so that the gas in the chamber 101 can pass through all the through holes 202.
- the through hole 202 diffuses to the supporting space 201 of the adjacent layer in the longitudinal direction, and at the same time, since the side surface of the supporting space 201 of each layer communicates with the chamber 101, the gas in the chamber 101 It can diffuse into the supporting space 201 of each layer in the lateral direction, so that the gas in the chamber 101 diffuses into the supporting space 201 of each layer as uniformly as possible, so that all the gas in the chamber 101 can be diffused into the supporting space 201 of each layer.
- the surface of the substrate 600 is coated with the film as uniformly as possible to achieve unified production.
- a single electrode element 211 extends in a transverse direction, wherein a plurality of electrode elements 211 are arranged to form an up-and-down layered structure, so that a plurality of the supporting spaces 201 are arranged up and down in layers.
- a single electrode element 211 extends in the longitudinal direction, wherein a plurality of electrode elements 211 may be implemented to be arranged to form a longitudinally layered structure, so that the plurality of supporting spaces 201 are arranged longitudinally and layered.
- a plurality of the electrode elements 211 may be implemented to extend radially outward from a central axis to form the support space 201 extending in the radial direction between the adjacent electrode elements 211, of which many
- the electrode elements 211 can be uniformly rotated along the central axis to improve the uniformity of the coating, for example, a uniform thin film is prepared on the keyboard film.
- the distance between the adjacent electrode elements 211 can be preset, so that the height of the supporting space 201 can be preset.
- the electrode element 211 can be movable up and down along the support 212 to adjust the distance between the adjacent electrode elements 211 adaptively.
- the aperture, shape, mesh number, arrangement and quantity of the through holes 202 of each electrode element 211 can be preset to make the gas in the chamber 101 It spreads through the through hole 202 as uniformly as possible in the support space 201 of the adjacent layer in the longitudinal direction.
- the shape of the through hole 202 may be a circle, a square or a strip hole, etc., which is not limited herein.
- the electrode element 211 is implemented as an integral metal plate structure, wherein the electrode element 211 has a certain thickness to ensure that it is not easy to bend or damage during use, or to support a certain weight. In the case of the substrate 600, the electrode element 211 is not prone to be significantly bent or deformed, so as to ensure the reliability of the coating process.
- the electrode element 211 is implemented as a plurality of metal strip grid-like structures arranged in parallel or staggered horizontally and vertically, wherein the strip-like structures have a certain width and hardness, and the adjacent ones
- the through holes 202 are formed between the strip-shaped structures, that is, when the strip-shaped structures are arranged in parallel, the through-holes 202 are strip-shaped holes, or the strip-shaped structures are arranged in a crisscross pattern such as an orthogonal arrangement. At this time, the through hole 202 is a square hole.
- the electrode element 211 is implemented as a metal mesh structure, wherein the mesh structure has a certain hardness to be able to support a certain weight of the substrate 600, wherein the mesh The mesh of the shape structure is the through hole 202.
- the number, shape, and arrangement positions of the supporting members 212 can be preset.
- the support 212 is implemented as a columnar structure connected to the center of the electrode element 211 of each layer.
- the main body 21 of the electrode device 20 further includes a set of support layers 213, wherein each of the support layers 213 is multi-layered Are arranged in the supporting member 212 and define the supporting space 201 between the adjacent supporting layers 213, wherein each of the electrode elements 211 is sequentially supported on each of the supporting layers 213, that is, the first The electrode elements 2111 and the second electrode elements 2112 are alternately arranged on the support layer 213 of adjacent layers.
- the support layer 213 may be made of a non-conductive material, such as a plastic material, etc., wherein the support 212 may be made of a non-conductive material, so that the first electrode element 2111 and the second electrode The elements 2112 do not contact and cannot conduct electricity, so that the electrode device 20 does not need the insulating member 22.
- the electrode element 211 can be detachably installed on the support layer 213 for easy maintenance or replacement. It should be pointed out that each of the first electrode elements 2111 can be connected to the first terminal 301 of the power supply unit 30 through a wire, and each of the second electrode elements 2112 can be connected to the power supply unit through a wire. The second terminal 302 of the unit 30.
- this embodiment also provides an installation method of the electrode device 20 of the coating equipment 100, which includes the following steps:
- each of the electrode elements 211 in the chamber 101 of the cavity 10 of the coating equipment 100, wherein the supporting space 201 is defined between adjacent electrode elements 211 for supporting all The substrate 600;
- the step b includes electrically connecting the first electrode element 2111 to the first terminal 301 of the power supply unit 30, and electrically connecting the second electrode element 2112 to the second terminal of the power supply unit 30 302, wherein the first terminal 301 and the second terminal 302 are mutually positive and negative, wherein the first electrode element 2111 and the second electrode element 2112 are alternately arranged and non-conductive.
- the step b includes supporting each of the electrode elements 211 on the support 212 in layers, wherein the support 212 is used to support the cavity 101 of the cavity 10.
- the step b includes that the first terminal 301 is electrically connected to each of the first electrode elements 2111 through a first support 2121 of the support 212, and the second terminal 302 is electrically connected to each of the first electrode elements 2111.
- a second support member 2122 of the support member 212 is electrically connected to each of the second electrode elements 2112, wherein the first support member 2121 and the second electrode element 2112 are insulated and connected, and the second support member 2122 and the first electrode element 2111 are insulated and connected.
- the step b includes: installing a group of supporting layers 213 on the supporting member 212 in layers to form the supporting space 201, and forming the supporting space 201 between adjacent supporting layers 213, wherein The first electrode element 2111 and the second electrode element 2112 are alternately supported on the support layer 213 of an adjacent layer, wherein the support layer 213 is made of a non-conductive material.
- the electrode element 211 has a set of through holes 202 to communicate with the adjacent supporting spaces 201.
- the electrode device 20 can be freely placed or taken out of the chamber 101 to facilitate the operation of the staff, that is, the staff can place the substrate 600 on the electrode device in advance in the outside world. 20 of the supporting space 201, and then put the electrode device 20 into the chamber 101, so that the staff can take out the electrode device 20 for cleaning or replacement of the electrode device 20, or for convenient Clean the inner wall of the chamber 101.
- the electrode device 20 can be reused, that is, in the second coating, the electrode device 20 can be used to install another batch of the substrate 600 again, and then be placed in the chamber 101 Re-coating is realized inside, which is conducive to mass production.
- the electrode device 20 can be fixedly arranged in the chamber 101, that is, before and after coating, the electrode device 20 is always located in the chamber 101 without being taken out.
- the cavity 10 has at least one suction port 11, at least one gas inlet 12, and at least one feed port 13 communicating with the cavity 101, wherein the gas suction port 11 is used for
- the gas in the chamber 101 is extracted from the access pipe, wherein the gas inlet 12 is used for the access pipe to pass inert gases such as nitrogen, carbon tetrafluoride, helium, argon, etc.
- each of the pipelines can be provided with an on-off valve to respectively control the on-off of the pipeline to realize the circulation and closing of the gas, or the on-off valve can control the flow rate of the gas filled into the chamber 101
- the size is not limited here.
- the feed port 13 can also be used to fill the chamber 101 with auxiliary gases such as N, Si, F, B and other doping elements.
- the reaction raw material for the doped Si element includes, but is not limited to, silicon-containing organic compounds, including one of organic linear siloxanes, cyclosiloxanes, alkoxysilanes, and unsaturated carbon-carbon double bond-containing siloxanes. kind or multiple combinations. Further, hexamethyldisiloxane, tetramethyldivinyldisiloxane, hexamethylcyclotrisiloxane, and octamethylcyclotetrasiloxane are selected.
- the reaction raw materials of the doped N element include, but are not limited to, N 2 and nitrogen-containing hydrocarbons.
- the raw materials for the doped F element include but are not limited to fluorocarbon compounds, and are further selected from carbon tetrafluoride and tetrafluoroethylene.
- the raw material for the doped B element includes, but is not limited to, borane with a boiling point lower than 300° C. under normal pressure, and further, pentaborane and hexaborane are selected.
- the suction port 11 is provided in the middle of the chamber 101 of the cavity 10, wherein the gas inlet 12 and the feed port 13 are both provided in the cavity.
- the position of the side wall of the chamber 101 of the body 10 so that gas is filled from the gas inlet 12 and the feed port 13 of the side wall of the chamber 101, and from the chamber 101
- the suction port 11 in the middle of the position is drawn out to ensure that the filled gas diffuses to the surface of each substrate 600 as evenly as possible, so that the surface of each substrate 600 is evenly plated as much as possible The above film.
- the suction port 11 may be provided in the middle of the bottom or top wall of the chamber 101, and the suction port 11 may also be connected to a suction port provided in the middle of the chamber 101.
- the air column that is, the suction column is located in the middle of the electrode device 20, wherein the air inlet 12 and the feed inlet 13 may be located on the same side wall of the chamber 101, or may be located on the same side wall of the chamber 101 respectively.
- the suction port 11 may be provided at a side wall position of the chamber 101, and the air intake port 12 and the feed port 13 may be provided at the middle position of the chamber 101 or at the same position as the side wall of the chamber 101.
- the position of the side wall opposite to the suction port 11 is not limited here.
- the relative positions of the suction port 11, the gas inlet 12, and the feed port 13 in the chamber 101 can be preset according to actual needs, so as to meet the needs of mass production as much as possible.
- the substrate 600 needs to be uniformly coated to ensure uniform specifications.
- the step of preparing the thin film by the method of chemical vapor deposition by the coating equipment 100 includes:
- the electrode device 20 is located in the chamber 101, wherein the substrate 600 is supported in the support space 201 of the electrode device 20, and a negative pressure operation such as vacuuming is performed on the chamber 101, During film coating, the air in the chamber 101 is drawn out by the vacuum pump through the air extraction port 11 to make the chamber 101 close to a vacuum state, so as to minimize the residual air in the chamber 101 affecting the coating quality , Until the air pressure in the chamber 101 reaches the preset air pressure value.
- gas is continuously filled into the chamber 101 through the air inlet 12 for the substrate 600
- Perform surface etching treatment preferably, argon or helium is introduced into the chamber 101 through the gas inlet 12, wherein the flow rate of the gas is approximately 10 sccm to 1000 sccm, preferably 80 or 100 sccm .
- a vacuum pump is used to continuously extract a certain amount of gas in the chamber 101 and maintain the air pressure in the chamber 101 within 0.01-100 Pa, preferably 8 Pa or 10 Pa or 100 Pa.
- the pulse power source 31 of the power supply unit 30 provides a pulse voltage to act on the gas in the chamber 101 to clean and activate the surface of the substrate 600, so as to achieve the surface of the substrate 600. Etching treatment.
- the pulse power supply 31 of the power supply unit 30 provides a high-voltage pulse bias voltage of -100V to -5000V, a duty ratio of 1% to 90%, and a power supply time within 1-60 minutes (the power supply time is step S02
- the time for cleaning and activating the surface of the substrate 600) preferably, the pulse power supply 31 of the power supply unit 30 provides a voltage of -3000V, a duty cycle of 20% or 30%, and a frequency of 10kHz or 40kHz, power supply time is 5, 10, 20, or 30min, etc.
- the gas flow rate charged into the chamber 101 through the air inlet 12 can be preset within a reasonable range.
- the pulse voltage provided by the pulse power supply 31 of the power supply unit 30 is preset within a reasonable range to prevent the voltage from being too low to achieve a good cleaning and activation effect on the surface of the substrate 600, or the voltage If it is too high, there is a risk of damaging the substrate 600.
- the power supply time of the pulse power supply 31 of the power supply unit 30 can be preset within a reasonable range to prevent the power supply time from being too short to achieve a good cleaning and activation effect on the surface of the substrate 600, or the power supply time Too long will prolong the cycle of the entire coating process and cause unnecessary waste.
- the chamber 101 Coating on the surface of the substrate 600, specifically, filling the chamber 101 with the gas through the air inlet 12, and filling the chamber 101 through the inlet 13 Hydrogen is introduced, and the chamber 101 is filled with reaction materials such as hydrocarbon gas or vaporized hydrocarbon gas, or the chamber 101 is further filled with gas containing dopant materials and the like.
- the gas flow rate charged into the chamber 101 is 10-200 sccm
- the gas flow rate of hydrogen gas is 0-100 sccm
- the gas flow rate of the reaction raw materials such as hydrocarbon gas is 50-1000 sccm or the gas doped with element reaction raw materials The flow rate is 0-100sccm.
- the power supply unit 30 is used to provide a radio frequency electric field and/or a high-voltage pulse bias assisted plasma chemical vapor deposition method to prepare the film on the surface of the substrate 600, wherein the power supply unit 30 provides the power of the radio frequency voltage It is 10-800W, or the pulse bias voltage is -100V to -5000V, the duty cycle is 10%-80%, and the power supply time of the power supply unit 30 is 5-300 minutes, that is, in step S03, The time for coating the substrate 600 is approximately 5-300 minutes.
- the power supply unit 30 can provide radio frequency and/or high voltage pulse bias to act on the gas in the chamber 101, wherein the radio frequency power supply 32 of the power supply unit 30 is provided by
- the radio frequency electric field discharges the gas in the chamber 101 so that the chamber 101 is in a plasma environment and the reactive gas material is in a high-energy state.
- the pulse power source 31 generates a strong electric field in the chamber 101 by providing a strong voltage in a high-voltage pulse bias, so that the active particles in a high-energy state are accelerated by the strong electric field to deposit on the surface of the substrate 600, And form an amorphous carbon network structure.
- the pulse power supply 31 provides the empty voltage or the low voltage state in the high-voltage pulse bias, so that the amorphous carbon network structure deposited on the surface of the substrate 600 relaxes freely, and the carbon under the action of thermodynamics The structure is transformed into a stable phase-curved graphene sheet structure, and is embedded in the amorphous carbon network, thereby forming the thin film on the surface of the substrate 600.
- the ratio of the gas flow rate of the nitrogen gas or helium gas, the hydrogen gas, the reaction raw material gas, or the doping element reaction raw material gas that is filled into the chamber 101 determines the flow rate of the gas.
- the atomic ratio in the film thereby affecting the quality of the film.
- step S03 it is possible not to fill the chamber 101 with hydrogen at different flow rates, or to fill the chamber 101 with a certain amount of hydrogen to prepare DLC with different hydrogen content. film.
- the DLC film with higher hydrogen content has higher lubricity and transparency than the DLC film with lower hydrogen content, and in the step S03, a certain amount is filled into the chamber 101 A large amount of hydrogen is conducive to the formation of SP3 bonds during the coating process, which can increase the hardness of the film to a certain extent, but as the hydrogen content further increases, the hardness of the film will gradually decrease. Therefore, according to different coatings As required, in the step S03, a preset amount of hydrogen gas can be selectively filled into the chamber 101 through the feed port 13.
- a certain amount of designated doping element reaction raw materials can be selectively filled into the chamber 101 through the feed port 13.
- the chamber 101 is filled with fluorine-containing reaction raw materials, so that the prepared film has a higher hydrophobic effect and transparency, but when the fluorine atom content exceeds 20%, the hardness of the film Will be significantly reduced (less than 4H on the Mohs hardness).
- the chamber 101 is filled with air to keep the chamber 101 in a normal pressure state. That is, the chamber 101 is returned to a normal pressure state by filling a certain amount of air into the chamber 101, so that the staff can open the chamber 101 and take out the substrate 600, so far the coating process ends.
- the coating equipment 100 has better process controllability in the process of preparing a thin film, which is conducive to rapid preparation of a target thin film.
- the pulse power supply 31 can also be implemented as a symmetrical bidirectional pulse power supply, that is, the positive pressure and the negative pressure provided by the pulse power supply 31 have the same magnitude.
- the pulse power source 31 is implemented as an asymmetric bidirectional pulse power source, wherein the magnitude of the negative pressure value provided by the pulse power source 31 is greater than the magnitude of the positive pressure value to provide the quality of the film, which is not limited here.
- the cavity 10 is not grounded, and the cavity 10 can have a positive pressure value.
- the shape and structure of the electrode device 20 are not limited. Within the volume of the chamber 101, the shape or number of the electrode device 20 can be adjusted adaptively.
- the size of the cavity 10 is 800 mm ⁇ 638 mm ⁇ 740 mm, and the material is stainless steel. Further, the cavity 10 has an openable and closable sealed door for a worker to open or seal the cavity 101 to place or take out the substrate 600 and the cavity 101.
- the parameters of the coating equipment 100 during the coating process are as follows: Air intake: Ar/N 2 /H 2 /CH 4 : 50-500 sccm, C 2 H 2 /O 2 : 10-200 sccm; before coating (I.e. the step S02 stage) the vacuum degree of the chamber 101: less than 2 ⁇ 10 -3 Pa; during coating (i.e. the step S03 stage) the vacuum degree of the coating chamber 101: 0.1-20 Pa; coating voltage : -300 ⁇ -3500V, duty ratio: 5 ⁇ 100%, frequency: 20 ⁇ 360KHz; coating time: 0.1 ⁇ 5hrs, the thickness of the film is less than 50 nanometers, this is only an example, and the present invention is not limited .
- this embodiment also provides the thin film, wherein the thin film is prepared by the coating equipment 100 and formed on the surface of the substrate 600. It is understandable that the thin film may be one or more thin films formed on the surface of the substrate 600 by the coating equipment 100 after one or more coatings.
- the second preferred embodiment of the present invention provides a coating equipment, wherein the coating equipment can be used to prepare various film layers, and can chemically deposit on the surface of at least one workpiece to be coated by using plasma chemical deposition (PECVD) technology To form a film layer.
- PECVD plasma chemical deposition
- the plasma enhanced chemical vapor deposition (PECVD) process has many advantages: (1) Dry deposition does not require the use of organic solvents; (2) The etching effect of plasma on the surface of the substrate makes the The deposited film has good adhesion to the substrate; (3) The coating can be uniformly deposited on the surface of the irregular substrate, and the gas permeability is extremely strong; (4) The coating can be designed well, compared to the liquid phase method with micron-level control accuracy , The chemical vapor method can control the coating thickness at the nanometer scale; (5) the coating structure design is easy, the chemical vapor method uses plasma activation, and the composite coating of different materials does not need to design a specific initiator to initiate.
- PECVD plasma enhanced chemical vapor deposition
- a variety of raw materials can be compounded together through the control of input energy; (6)
- the compactness is good, and the chemical vapor deposition method often activates multiple active sites during the plasma initiation process, similar to a molecule in a solution reaction There are multiple functional groups, and the molecular chains form a cross-linked structure through multiple functional groups; (7)
- As a coating treatment technology its universality is excellent, and the range of coating objects and raw materials used for coating are very wide. wide.
- the coating equipment 91 includes the reaction chamber 910, a gas supply part 920, an air extraction device 930 and a support 940.
- the reaction cavity 910 has a reaction cavity 9100, wherein the reaction cavity 9100 can be kept relatively airtight, so that the reaction cavity 9100 can be maintained at a desired vacuum degree.
- the gas supply part 920 is used to supply gas toward the reaction chamber 9100 of the reaction chamber body 910.
- the gas can be a reactive gas. Based on the requirements of the film layer, different reactive gases can be selected. For example, when the film layer is a DLC film layer, the reactive gas can be C x H y , where x is an integer of 1-10 , Y is an integer of 1-20.
- the reaction gas may be a single gas or a mixed gas.
- the reaction gas may be gaseous methane, ethane, propane, butane, ethylene, acetylene, propylene or propyne under normal pressure, or may be vapor formed by evaporation under reduced pressure or heating.
- the raw materials that are liquid at room temperature may also be provided to the reaction chamber 9100 in a gaseous manner through the gas supply part 920.
- the gas can be a plasma source gas, and can be, but is not limited to, inert gas, nitrogen, and fluorocarbon.
- the inert gas is exemplified but not limited to helium or argon.
- the fluorocarbon can be but not limited to four. Carbon fluoride.
- the plasma source gas can be a single gas, or a mixture of two or more gases.
- the gas can be an auxiliary gas, and the auxiliary gas can cooperate with the reaction gas to form a film layer to give the film layer some expected characteristics, such as the strength of the film layer, and the flexibility of the film layer.
- the auxiliary gas can be a non-hydrocarbon gas, such as nitrogen, hydrogen, fluorocarbon gas, and so on.
- the auxiliary gas can be supplied to the reaction chamber 910 at the same time as the reaction gas, or can be passed into the reaction chamber 910 according to requirements.
- the addition of auxiliary gas can adjust the ratio of the elements in the film, the ratio of carbon-hydrogen bonds, carbon-nitrogen bonds, and nitrogen-hydrogen bonds, thereby changing the properties of the film.
- the suction device 930 is connected to the reaction chamber body 910 so as to be able to communicate with the reaction chamber 9100.
- the air extraction device 930 can control the pressure in the reaction chamber 9100.
- the pressure in the reaction chamber 9100 will affect the efficiency of the entire coating process and the final result.
- the pumping power of the pumping device 930 and the gas The adjustment of the gas supply power of the supply part 920 can keep the pressure of the reaction chamber 9100 in an expected stable state.
- the pressure in the reaction chamber 9100 can be reduced in a manner of pumping through the pumping device 930, but also the pressure in the reaction chamber 9100 can be increased in a manner of supplying gas through the gas supply part 920.
- the pressure in the reaction chamber 9100 For example, after the coating process is completed, air or other gases can be supplied through the gas supply part 920, so that the pressure in the reaction chamber 9100 and the pressure outside the reaction chamber 910 are equal, so that the reaction The workpiece to be coated in the cavity 9100 can be taken out.
- the flow rate of the reactant gas supplied from the gas supply range of the gas supply part 920 is controlled to be 10 sccm-200 sccm.
- the flow rate of the ion source gas of the gas supply part 920 is controlled to be 50 sccm to 500 sccm.
- the bracket 940 is located in the reaction cavity 9100 of the reaction cavity 910.
- the support 940 can support the coated workpiece to hold the workpiece to be coated in the reaction chamber 9100 of the reaction chamber 910. A plurality of the workpieces to be coated may be supported on the support 940.
- the coating equipment 91 includes a discharge device 950, wherein the discharge device 950 can provide a radio frequency electric field and/or a pulsed electric field, and a plasma gas source can be ionized to generate plasma under the radio frequency electric field. Under the pulsed electric field, the plasma can move toward the workpiece to be coated to deposit on the surface of the workpiece to be coated.
- the discharge device 950 can provide a desired electric field to generate plasma in the reaction chamber of the reaction chamber, and the plasma can activate part of the gas to form a film on the surface of the workpiece to be coated.
- the support of the coating equipment 91 is a multi-layer support 940 to accommodate a plurality of the workpieces to be coated, thereby facilitating the improvement of the space utilization of the reaction chamber 9100.
- Part of the bracket 940 is made of a conductive material, and at least a part of the bracket 940 can be conductively connected to the discharge device 950 for use as an electrode of the discharge device 950. It is worth mentioning that while the support 940 can support the workpiece to be coated, it can be used as an electrode of the discharge device 950, so that no additional reaction in the coating device 91 is required. Electrodes are arranged in the cavity 9100.
- the electrodes of the discharge device 950 may be arranged around the support 940 to form an electric field around the workpiece to be coated placed on the support 940.
- the workpiece to be coated is supported on the support 940 in a horizontal manner.
- the support 940 includes a plurality of support members 941, wherein the support members 941 are held in the reaction chamber 9100 at intervals.
- the workpiece to be coated is supported by the support 941 of the bracket 940.
- the support 941 is located in a horizontal position.
- the cathode in the electrode of the discharge device 950 may be arranged below the workpiece to be coated, so that when the gas is ionized into plasma in the electric field, the positive ions in the plasma can move toward the cathode, thereby accelerating toward the The work piece to be coated is operated to facilitate the bonding strength between the film layer and the work piece to be coated.
- a problem that arises is that, because the surface of the workpiece to be coated is generally formed of poorly conductive materials such as plastics, glass, etc., it is easy to accumulate charges on the surface of the workpiece to be coated, so when the plasma is When the positive ions move toward the cathode under the action of an electric field, the positive ions accumulate near the cathode, such as the surface of the workpiece to be coated, thereby hindering subsequent positive ions, affecting the entire coating process, and making the rate of the coating process decline.
- the discharge device 950 includes a pulse power supply, wherein the pulse power supply is implemented as an asymmetric bipolar pulse power supply 951.
- the asymmetric bipolar pulsed power supply 951 is compared with the ordinary pulsed DC power supply, a reverse low level is added on the basis of the original pulse period, so that the accumulated positive charge can be knocked out, such as It is said that the positive charge accumulated on the surface of the workpiece to be coated can maintain the stability of the coating process in this way.
- the bracket 940 includes a plurality of the supporting members 941 and at least one connecting member 942, wherein the connecting member 942 is supported by the supporting member 941 to keep the supporting member 941 in the reaction chamber 9100 Different height positions.
- the connecting member 942 is implemented as a column, and the column stands on the inner wall of the reaction chamber 910.
- the connecting member 942 can be implemented as other connecting devices, such as a chain, which can hold the supporting member 941 in the reaction chamber 9100 in a hanging manner.
- the supporting member 941 is detachably mounted on the reaction chamber 910, and the reaction chamber 910 may be provided with a boss or a groove to support the supporting member 941 in the reaction chamber 9100.
- the supporting member 941 may be drawn out from the reaction chamber 910.
- the number of the pillars may be two, three, four or more. In this embodiment, the number of the pillars is four.
- Each of the support members 941 of the support 940 may be respectively conductively connected to the asymmetric bipolar pulse power source 951 to serve as a cathode of the asymmetric bipolar pulse power source 951. It is worth noting that the support 941 of each layer can be used to place the workpiece to be coated.
- the gas supply part 920 supplies gas, and then the gas is ionized in the electric field environment generated by the asymmetric bipolar pulse power source 951 to generate plasma, and the positive ions in the plasma move toward the support 941.
- the support member 941 is applied with a negative bias voltage to serve as the cathode of the asymmetric bipolar pulse power supply 951.
- Part of the positive charge is accumulated on the negatively biased support member 941, and part of the positive charge is accumulated on the surface of the workpiece to be coated, so that a positive electric field is gradually formed near the workpiece to be coated, and the positive electric field prevents other positive charges from continuing to move toward the target.
- the workpiece to be coated advances, thereby hindering the coating process. Therefore, the entire coating process may stop, or as the coating time increases, the increase in the film thickness per unit time becomes slower and gradually stops. This problem will be especially obvious when plating thicker layers.
- the asymmetric bipolar pulse power supply 951 can output a reverse low level within a preset period of time to break the positive charge accumulated on the surface of the workpiece to be coated, thereby causing the formation of The positive electric field is weakened, so that the positive charge can continue to move toward the workpiece to be coated under the action of the electric field, and the entire coating process can continue, even at a stable rate, for example, refer to FIG. 6A to FIG. Shown in 6B.
- the asymmetric bipolar pulse power supply 951 can work in a variety of ways, for example, it works in a positive or negative DC mode for a part of a certain period of time, for example, a part of a certain period of time is It works by continuously outputting positive pulses. For example, it works by continuously outputting negative pulses for a part of a certain period of time. For example, it works by continuously outputting asymmetric positive and negative pulses for a part of a certain period of time.
- the asymmetric bipolar pulse power supply 951 can continuously output negative-going pulses at a certain time within a period of time, and then can continuously output positive-going pulses, and positive-going pulses and negative-going pulses during the next part of the time. Asymmetric to output asymmetric positive and negative pulses.
- the asymmetric bipolar pulse power supply 951 can continuously output positive pulses at a certain time within a period of time, and then can be connected to output negative pulses in the next part of the time, and the value of the negative pulse is greater than the positive pulse. To output asymmetrical positive and negative pulses.
- the duty cycle of the positive and negative pulses of the asymmetric bipolar pulse power supply 951 can be adjusted respectively to significantly reduce the arcing operation. When the forward pulse works, it can neutralize the charge accumulation on the insulating layer.
- the asymmetric bipolar pulse power supply 951 is particularly suitable for coating dielectric films and high-quality films.
- the AC input of the asymmetric bipolar pulse power supply 951 can be single-phase 220VAC or three-phase 380VAC.
- the power factor range of the asymmetric bipolar pulse power supply 951 may be greater than or equal to 0.99 at low power, and greater than or equal to 0.92 at high power.
- the efficiency of the asymmetric bipolar pulse power supply 951 may be greater than or equal to 0.86.
- the output waveform of the asymmetric bipolar pulse power supply 951 can be, but is not limited to, positive and negative direct current, unipolar positive pulse, unipolar negative pulse, asymmetric bipolar positive and negative pulse or symmetrical Bipolar positive and negative pulses.
- the output current range of the asymmetric bipolar pulse power supply 951 can be 0-9400A, and can be divided into 10 specifications: 1KW, 2KW, 5KW, 10KW, 20KW, 30KW, 50KW, 70KW, 100KW, 200KW.
- the range of the output voltage of the asymmetric bipolar pulse power supply 951 may be ⁇ 25V ⁇ 600V, and the range of the output voltage thereof is continuously adjustable.
- the output frequency range of the asymmetric bipolar pulse power supply 951 can be 1KHz-40KHz.
- the pulse duty ratio of the asymmetric bipolar pulse power supply 951 can range from 5% to 90%, and the pulse duty ratio is independent and continuously adjustable for positive and negative pulses.
- the working mode of the asymmetric bipolar pulse power supply 951 can be any of constant current, constant voltage or constant power.
- the coating equipment 91 uses the asymmetric bipolar pulse power supply 951 as the discharge device 950, a coating with excellent performance can be obtained, and the coating time can also be adapted to industrial applications.
- Example 1 Comparative Example 1
- the discharge device 950 is the asymmetric bipolar pulse power supply 951.
- the discharge device 950 is a pulsed DC bias power supply, and other conditions are controlled to be the same.
- Example 1 In Example 1 and Comparative Example 1, C 2 H 2 +Ar was used as the raw material gas, and the reaction chamber 9100 pressure was 25 mTorr.
- Example 1 can form a thicker film layer compared to Comparative Example 1, and the hardness of the film layer is higher. In other words, it takes more time to form the same film layer under the conditions of Comparative Example 1 as under the conditions of Example 1.
- Example 2 the difference between Example 2 and Comparative Example 2 lies in the difference of the discharge device 950.
- the discharge device 950 is the asymmetric bipolar pulse power supply 951.
- the discharge device 950 is a pulse DC bias power supply, and other conditions are controlled to be the same.
- Example 2 CH 4 +Ar was used as the raw material gas, and the reaction chamber 9100 pressure was 25 mTorr.
- Example 2 can form a thicker film layer compared to Comparative Example 2, and the hardness of the film layer is higher. In other words, it takes more time to form the same film layer under the conditions of Comparative Example 2 as under the conditions of Example 2.
- the coating equipment 91 using the asymmetric bipolar pulse power supply 951 can complete coating in a short time and form a film with excellent performance on the surface of the workpiece to be coated.
- each of the support members 941 of the bracket 940 of the coating equipment 91 is respectively conductively connected to the connecting member 942, such as one connecting member 942, Then, the connection with the asymmetric bipolar pulse power source 951 located outside the reaction chamber 9100 is realized through the connecting piece 942. In this way, there is no need to perform complicated wiring for each support 941 of the bracket 940 so that each support 941 is directly and conductively connected to the asymmetric bipolar pulse power supply 951 .
- the bracket 940 further includes at least one insulating member 943, wherein the insulating member 943 is disposed at the bottom end of the connecting member 942.
- the insulating member 943 insulates the connecting member 942 and the reaction chamber 910.
- the reaction chamber 910 may be grounded or at least a part of the reaction chamber 910 may be made of conductive material to be conductively connected to the asymmetric bipolar pulse power source 951.
- the entire reaction chamber 910 may be made of stainless steel, and the reaction chamber 910 is conductively connected to the asymmetric bipolar pulse power source 951 to serve as the asymmetric bipolar The anode of the sex pulse power supply 951.
- the bracket 940 has a plurality of vents 9410, wherein the vents 9410 may be formed in the support 941 and penetrate the support 941.
- the vent 9410 is used to allow gas to flow on the upper and lower sides of the support 941 to facilitate gas diffusion in the reaction chamber 910.
- the support 940 supports the workpiece to be coated in a horizontal manner. In other embodiments of the present invention, the support 940 may support the workpiece to be coated in a vertical manner or in other manners.
- a certain interval is maintained between the adjacent support members 941 to reserve enough space.
- the interval between adjacent support members 941 may be equal.
- the distance between adjacent support members 941 may be 10-200 mm.
- the discharge device 950 may further include a radio frequency power supply 952, wherein the radio frequency power supply 952 can provide a radio frequency electric field to the reaction cavity 9100 of the reaction cavity 910.
- the gas in the coating device 91 reacts in an electric field jointly or separately formed by the asymmetric bipolar pulse power supply 951 and the radio frequency power supply 952 to form a film on the surface of the workpiece to be coated.
- the radio frequency power supply 952 can be directly loaded on the electrode plate to generate the radio frequency electric field.
- the radio frequency power supply 952 is arranged outside the cavity as an inductively coupled plasma power supply to provide an alternating magnetic field.
- the workpiece to be coated on the support 941 of the support 940 can be coated under the action of the radio frequency electric field and/or the pulsed electric field, and the radio frequency electric field and the pulsed electric field can work together. Description.
- the radio frequency power supply 952 discharges the gas provided by the gas supply part 920 so that the entire reaction chamber 9100 is in a plasma environment, and the reaction gas is in a high-energy state.
- the pulse power source 951 generates a strong electric field during the discharge process, and the strong electric field is located near the workpiece to be coated, so that the active ions in the plasma environment are accelerated by the action of the strong electric field to deposit on the surface of the substrate.
- the film layer is a DLC film layer
- the reactive gas is deposited on the surface of the workpiece to be coated under the action of a strong electric field to form an amorphous carbon network structure.
- the pulse power source 951 is not discharged, the film layer deposited on the workpiece to be coated is used to freely relax the amorphous carbon network structure.
- the carbon structure changes to the stable phase---bending graphene sheet structure Transformed and buried in the amorphous carbon network to form a transparent graphene-like structure.
- the asymmetric bipolar pulse power supply 951 can provide a reverse low level to impact the charges attached to the surface of the workpiece to be coated, thereby making The coating process can be carried out in an orderly manner.
- the asymmetric bipolar pulse power supply 951 can provide an inverted low level intermittently.
- the asymmetric bipolar pulse power supply 951 can continuously provide a reverse low level to reduce the accumulation of positive charges on the surface of the workpiece to be coated.
- the coating equipment 91 may also include a feeding device 960 and a control device 970, wherein the feeding device 960 is communicably connected to the reaction chamber 910, and the air extraction device 930, The feeding device 960 and the discharging device 950 are controllably connected to the control device 970, respectively.
- the control device 970 is used to control the feed flow rate, ratio, pressure, discharge size, discharge frequency and other parameters in the reaction chamber 910 to make the entire coating process controllable.
- FIG. 8 another embodiment of the bracket 940 according to the above-mentioned preferred embodiment of the present invention is illustrated.
- At least part of the support member 941 is conductively connected to the asymmetric bipolar pulse power supply 951 to serve as the cathode of the asymmetric bipolar pulse power supply 951, and at least part of the support The element 941 is conductively connected to the asymmetric bipolar pulse power source 951 to serve as the anode of the asymmetric bipolar pulse power source 951.
- the support 941 of the first and third layers can be used as the anode of the asymmetric bipolar pulse power source 951, and the support 941 of the second and fourth layers can be used as the asymmetric The cathode of the bipolar pulse power supply 951.
- the workpiece to be coated can be placed on the support 941 of the second and fourth layers. Under the action of the negative bias applied to the support 941 of the second and fourth layers, the positive charge can be The supporting member 941 accelerates toward the second layer and the fourth layer to facilitate the strength of the film layer formed on the surface of the workpiece to be coated.
- Each of the supporting members 941 is supported by the connecting member 942 respectively.
- the supporting member 941 as the cathode of the asymmetric bipolar pulse power supply 951 is conductively connected to the same connecting member 942 as the anode of the asymmetric bipolar pulse power supply 951
- the supporting member 941 is conductively connected to the other connecting member 942.
- the support 941 as the cathode and the anode of the asymmetric bipolar pulse power source 951 are alternately arranged.
- the support 941 of one layer is used as the cathode
- the support 941 of the upper layer and the next layer are respectively used as the anode.
- each pair of the supports 940 which serve as the cathode and the anode of the asymmetric bipolar pulse power source 951, may be the same, so as to provide the same coating space for the workpiece to be coated , In order to facilitate the coating uniformity of the final workpiece to be coated.
- the supporting member 941 is conductively connected to the asymmetric bipolar pulse power supply 951 to serve as a cathode of the asymmetric bipolar pulse power supply 951, at least part of it
- the support 941 is grounded.
- the supporting member 941 as the asymmetric bipolar pulse power source 951 and the grounded supporting member 941 are alternately arranged.
- the supporting member 941 of one layer is used as a cathode, and the supporting member 941 of the upper layer and the lower layer are grounded respectively.
- the support member 941 is conductively connected to the asymmetric bipolar pulse power supply 951 to serve as a cathode of the asymmetric bipolar pulse power supply 951, and at least part of it
- the supporting member 941 is conductively connected to the radio frequency power supply 952 to serve as the anode of the radio frequency power supply 952.
- the support 941 as the cathode of the asymmetric bipolar pulse power supply 951 and the support 941 as the anode of the radio frequency power supply 952 are alternately arranged.
- the support 941 of one layer is used as the cathode of the asymmetric bipolar pulse power supply 951
- the support 941 of the upper layer and the next layer are used as the anode of the radio frequency power supply 952, respectively.
- FIG. 9 another embodiment of the support 940 of the coating device 91 according to the present invention is illustrated.
- the supporting member 941 is formed with at least one gas transmission channel 94100, wherein the vent 9410 is connected to the gas transmission channel 94100.
- the supporting member 941 may include a supporting top plate and a supporting bottom plate, wherein the gas transmission channel 94100 is formed between the supporting top plate and the supporting bottom plate.
- the vent 9410 may be provided on the supporting bottom plate.
- the supporting member 941 of the first layer is arranged to face the supporting member 941 of the second layer. That is, the workpiece to be coated facing the supporting member 941 on the second layer.
- the gas can move toward the workpiece to be coated after leaving the vent 9410 of the support 941 of the first layer.
- the supporting member 941 of each layer can be used as the gas supply part 920, thereby facilitating the uniformity of gas diffusion in the support 940, and facilitating the uniformity of the coating on the surface of the workpiece to be coated.
- FIG. 10 another embodiment of the support 940 of the coating device 91 according to the present invention is illustrated.
- the bracket 940 includes the support member 941 of multiple layers, and the support member 941 includes a first support portion 9411 and a second support portion 9412, wherein the first support portion 9411 and The second supporting portions 9412 are insulated from each other, and the first supporting portion 9411 is supported by the second supporting portion 9412.
- the workpiece to be coated may be placed on the first supporting portion 9411 of the supporting member 941.
- the first support portion 9411 is conductively connected to the asymmetric bipolar pulse power source 951 as a cathode, and the second support portion 9412 is used as the gas supply portion 920 for gas distribution.
- the vent 9410 is formed in the second supporting portion 9412 and faces the supporting member 941 of the next layer.
- the workpiece to be coated is placed on the first support portion 9411 of the support 941, above the workpiece to be coated is the second support portion 9412 of another layer of the support 941.
- the second support portion 9412 can form the gas transmission channel 94100, and the gas transmission channel 94100 is connected to the vent 9410.
- the gas leaves the second supporting portion 9412 from the vent 9410, under the action of the radio frequency electric field and/or the pulsed electric field, at least part of the gas can be ionized to form plasma, and then the plasma
- the positive ions can accelerate toward the first support portion 9411 located below, so as to deposit on the surface of the workpiece to be coated that is supported on the first support portion 9411 of the support 941.
- the second support portion 9412 may be conductively connected to the asymmetric bipolar pulse power source 951, so that the gas can be ionized at the position of the second support portion 9412, and then the gas can be ionized at the position of the second support portion 9412. The movement of the workpiece to be coated is accelerated under the action of the first supporting portion 9411.
- the supporting member 941 of each layer can be placed with the workpiece to be coated, so as to facilitate the increase of the space utilization rate of the bracket 940.
- first supporting portion 9411 of each supporting member 941 may be conductively connected to one of the connecting members 942 so as to be easily connected to the outside.
- the second supporting portion 9412 may be conductively connected to the other connecting member 942 so as to be easily connected to the outside.
- first support portion 9411 and the second support portion 9412 of each support member 941 are insulated from each other.
- the second support portion 9412 may be conductively connected to the radio frequency power supply 952 or directly grounded.
- the present invention provides a working method of the coating equipment 91, wherein the working method includes the following steps:
- At least one workpiece to be coated is placed on the support 941 in the reaction chamber 9100 to be coated, wherein the support 941 is conductively connected to the asymmetric bipolar pulse power supply 951 As a cathode;
- the asymmetric bipolar pulse power supply 951 operates with a positive pulse to neutralize the positive charges accumulated on the surface of the workpiece to be coated.
- the asymmetric bipolar pulse power source 951 ionizes the gas to form plasma to enhance the chemical reaction in the reaction chamber 9100.
- the radio frequency power supply 952 discharges in the reaction chamber 9100.
- the support 941 of one layer serves as the anode discharge of the asymmetric bipolar pulse power source 951, and the support 941 of the next layer serves as the asymmetric bipolar pulse
- the cathode of the power supply 951 is discharged.
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Abstract
A coating device and an electrode apparatus and application thereof. The electrode apparatus comprises a group of electrode elements and a power supply unit, wherein a supporting space is defined between every two adjacent electrode elements and is used for containing a base material; the power supply unit is provided with a first pole end and a second pole end which serve as positive and negative poles for each other; the electrode elements are alternately connected to the first pole end and the second pole end; and the power supply unit is used for providing a voltage to enable the adjacent electrode elements to serve as positive and negative poles for each other so as to form an electric field, so that the coating device can prepare a thin film on the surface of the base material by means of a chemical vapor deposition mode.
Description
本发明涉及镀膜领域,进一步涉及镀膜设备及其电极装置和应用。The present invention relates to the field of coating, and further relates to coating equipment and electrode devices and applications thereof.
随着镀膜技术的快速发展,在基材表面镀膜逐渐成为目前不可或缺的一项工艺,其中该镀膜技术例如等离子体化学气相沉积或者物理气相沉积等,在该基材表面镀上至少一层薄膜或者纳米涂层,从而增强该基材表面的强度、防刮、耐磨性、散热性、防水性、耐腐性或者低摩擦性等性能。With the rapid development of coating technology, coating on the surface of the substrate has gradually become an indispensable process. The coating technology, such as plasma chemical vapor deposition or physical vapor deposition, coats at least one layer on the surface of the substrate. Thin film or nano-coating to enhance the strength, scratch resistance, wear resistance, heat dissipation, water resistance, corrosion resistance or low friction properties of the substrate surface.
就目前市场上而言,该基材如PCB电路板、电子器件、手机、键盘、电脑等。比如目前的5G手机特别是全屏或者全屏曲面手机、柔性屏手机等不但要求高透光性、高硬度耐磨性,还要求耐抗摔性,在其盖体表面镀膜以增强屏幕的性能是非常重要的环节之一。As far as the current market is concerned, such substrates are PCB circuit boards, electronic devices, mobile phones, keyboards, computers, etc. For example, the current 5G mobile phones, especially full-screen or full-screen curved mobile phones, flexible screen mobile phones, etc. not only require high light transmittance, high hardness and wear resistance, but also require drop resistance. It is very important to coat the surface of the cover to enhance the performance of the screen. One of the important links.
类金刚石薄膜(Diamond Like Carbon,DLC)是近来兴起的一种以sp3和sp2键的形式结合生成的亚稳态材料,是一种短程有序、长程无序的薄膜。它兼具了金刚石和石墨的优良特性。在力学性能方面,该DLC薄膜具有较高的硬度、耐磨;在光学性能方面,透光性好、有增透功能;还具有良好的导热性和生物相容性。在镀膜工艺中,该基材被放置于一镀膜设备的一真空反应腔(并非绝对真空)内,通过向该真空反应腔内通入碳氢气体、惰性气体以及氢气,利用射频和/或高压脉冲电源产生等离子体激活化学气相沉积反应,在该基材表面制备出该类金刚石薄膜。Diamond Like Carbon (DLC) is a recently emerging metastable material formed by combining sp3 and sp2 bonds. It is a short-range ordered and long-range disordered film. It combines the excellent properties of diamond and graphite. In terms of mechanical properties, the DLC film has high hardness and wear resistance; in terms of optical properties, it has good light transmittance and anti-reflection function; it also has good thermal conductivity and biocompatibility. In the coating process, the substrate is placed in a vacuum reaction chamber (not an absolute vacuum) of a coating equipment. Hydrocarbon, inert gas, and hydrogen are introduced into the vacuum reaction chamber, and radio frequency and/or high pressure are used. The pulsed power source generates plasma to activate the chemical vapor deposition reaction, and the diamond-like carbon film is prepared on the surface of the substrate.
专利号为CN201517131U公开了一种制备类金刚石薄膜的装置,在反应室内的上下空间位置分别装有由若干空心不锈钢组成的阴极与平板筛网组成的阳极,若干空心不锈钢针通过陶瓷管固定在盖体底面,排成一排,以构成针-板放电结构,该阴极与阳极分别以导线与高压电源相连。可以看出的是,这种阴极与阳极的安装方式,仅能够在一层空间放置基材,空间利用率极低,不利于大面积批量镀膜。The patent number CN201517131U discloses a device for preparing diamond-like thin films. The upper and lower space positions in the reaction chamber are respectively equipped with a cathode composed of a number of hollow stainless steel and an anode composed of a flat screen, and a number of hollow stainless steel needles are fixed on the cover through a ceramic tube. The bottom surface of the body is arranged in a row to form a needle-plate discharge structure, and the cathode and anode are respectively connected with a high-voltage power supply by wires. It can be seen that this installation method of cathode and anode can only place the substrate in one layer, and the space utilization is extremely low, which is not conducive to large-area batch coating.
又如,专利号为CN203411606U公开了一种批量化类金刚石涂层镀膜设备,包括多个腔体,该设备以单个腔体推广至多个腔体,在操作流程上将镀膜前期缓冲和镀膜后期冷却缓冲等分离在多个腔体内进行,以实现快速批量制备涂层。但是该方案对设备的多个腔体之间操作关联度要求较高,制造成本明显增加。For another example, the patent number CN203411606U discloses a batch diamond-like carbon coating coating equipment, which includes multiple cavities. The equipment is extended to multiple cavities with a single cavity, and the operation process will buffer the coating in the early stage and cool it in the later stage of the coating. Separation such as buffering is performed in multiple cavities to achieve rapid batch preparation of coatings. However, this solution requires a high degree of operational correlation among multiple cavities of the device, and the manufacturing cost is significantly increased.
在镀膜过程中,该镀膜设备的电极的设置是影响镀膜工艺的重要因素之一。然而,目前市场上的该镀膜设备在电极设置方面具有很大的缺陷,例如无法实现大批量镀膜需求,制备的薄膜质量较差,成品率较低。During the coating process, the electrode setting of the coating equipment is one of the important factors affecting the coating process. However, the coating equipment currently on the market has great disadvantages in terms of electrode settings, such as the inability to meet the demand for large-scale coating, the quality of the prepared film is poor, and the yield rate is low.
镀膜技术是一种能够提升材料表面性能的有效手段,其通过采用在待镀膜工件表面形成膜层的方式来增强待镀膜工件表面的强度、防刮、耐磨性、散热性、防水性、耐腐蚀性或者是低摩擦性等性能。Coating technology is an effective means to improve the surface performance of materials. It enhances the strength, scratch resistance, wear resistance, heat dissipation, water resistance, and resistance of the surface of the workpiece to be coated by forming a film layer on the surface of the workpiece to be coated. Corrosive or low friction properties.
从目前市场需求来看,待镀膜工件可以是PCB电路板、电子器件、手机、键盘、电脑等等。尤其是对于手机来说,不仅要求膜层可以增强手机表面的耐磨度和强度,还对于透光性有较高的要求。From the current market demand, the workpieces to be coated can be PCB circuit boards, electronic devices, mobile phones, keyboards, computers, and so on. Especially for mobile phones, it is not only required that the film layer can enhance the wear resistance and strength of the surface of the mobile phone, but also has higher requirements for light transmittance.
常见的镀膜技术主要有两种,化学气相沉积镀膜技术和物理气相沉积镀膜技术。化学气相沉积是利用化学反应的原理,从气相物质中析出固相物质沉积于工作表面形成镀膜膜层的沉积工艺(李金桂,肖定全,现代表面工程设计手册。北京:国防工业出版社,2000)。物理气相沉积是指在真空条件下,至少有一种沉积元素被雾化(原子化)的情况下,进行的气相沉积工艺(李金桂,肖定全,现代表面工程设计手册。北京:国防工业出版社,2000)。There are mainly two common coating technologies, chemical vapor deposition coating technology and physical vapor deposition coating technology. Chemical vapor deposition is a deposition process that uses the principle of chemical reaction to separate solid phase substances from gas phase substances and deposit them on the working surface to form a coating film (Li Jingui, Xiao Dingquan, Modern Surface Engineering Design Manual. Beijing: National Defense Industry Press, 2000). Physical vapor deposition refers to a vapor deposition process performed under vacuum conditions when at least one deposition element is atomized (atomized) (Li Jingui, Xiao Dingquan, Modern Surface Engineering Design Manual. Beijing: National Defense Industry Press, 2000 ).
目前采用的镀膜技术在塑料、玻璃等介质表面进行成膜时,由于导电性不好,容易导致电荷积累。在一般的镀膜设备中,通常设置有两块电极板,然后需要镀膜的样品被放置在两块电极板之间,比如说平行的电极板,两者之间的等离子体的准静态呈非线性分布,在通过加载电极的离子鞘存在很大的电压降,而等离子体的电压降很小,等离子体中的离子通过鞘加速轰击阴极表面,从阴极表面释放二次电子,二次电子被加速进入等离子体中,这些高能电子与气体分子碰撞并使之离化。同时,中性基团之间的离子和中性基团发生碰撞,并且发生一系列复杂的化学反应。When the coating technology currently used is used to form a film on the surface of a medium such as plastic, glass, etc., it is easy to cause charge accumulation due to poor conductivity. In general coating equipment, there are usually two electrode plates, and then the sample to be coated is placed between the two electrode plates, such as parallel electrode plates, and the quasi-static plasma between the two is nonlinear Distribution, there is a large voltage drop in the ion sheath passing through the loaded electrode, while the voltage drop of the plasma is very small. The ions in the plasma are accelerated by the sheath and bombard the cathode surface, releasing secondary electrons from the cathode surface, and the secondary electrons are accelerated Into the plasma, these high-energy electrons collide with gas molecules and ionize them. At the same time, the ions between the neutral groups collide with the neutral groups, and a series of complex chemical reactions occur.
由于材料本身的导电性较差,在负偏压的电极板上容易积累正电荷。随着镀膜时间的延长,膜层会越来越难以形成。也就是说,随着镀膜时间的延长,单位时间内的膜层厚度的增长却越来越慢。因为在负偏压的电极板积累的正电荷形成 了正电场,从而阻止正离子到达待镀膜样品的表面。Due to the poor conductivity of the material itself, it is easy to accumulate positive charges on the negatively biased electrode plate. As the coating time increases, the film layer will become more and more difficult to form. That is to say, with the extension of the coating time, the growth of the film thickness per unit time is getting slower and slower. Because the positive charge accumulated in the negatively biased electrode plate forms a positive electric field, which prevents the positive ions from reaching the surface of the sample to be coated.
发明内容Summary of the invention
本发明的一个优势在于提供一种镀膜设备及其电极装置和应用,其中所述镀膜设备用于在基材表面制备至少一薄膜或者涂层,其中所述镀膜设备满足大批量生产的需求。An advantage of the present invention is to provide a coating equipment and its electrode device and application, wherein the coating equipment is used to prepare at least one thin film or coating on the surface of a substrate, wherein the coating equipment meets the demand for mass production.
本发明的另一个优势在于提供一种镀膜设备及其电极装置和应用,其中所述镀膜设备的所述电极装置能够满足大批量制备薄膜的需求,且有效地提高了所制备的薄膜的质量,提高成品率。Another advantage of the present invention is to provide a coating device and its electrode device and application, wherein the electrode device of the coating device can meet the demand for mass production of thin films and effectively improve the quality of the prepared thin films. Improve the yield.
本发明的另一个优势在于提供一种镀膜设备及其电极装置和应用,其中所述镀膜设备能够满足最大化数量地布置所述基材,提高了所述镀膜设备的空间利用率,且满足所有的所述基材的镀膜需求,以实现大批量生产。Another advantage of the present invention is to provide a coating equipment and its electrode device and application, wherein the coating equipment can meet the maximum number of layout of the substrate, improve the space utilization rate of the coating equipment, and satisfy all The coating requirements of the substrate to achieve mass production.
本发明的另一个优势在于提供一种镀膜设备及其电极装置和应用,其中所述镀膜设备的所述电极装置具有多个电极元件,其中相邻的所述电极元件之间界定一支撑空间用于放置所述基材,其中相邻的所述电极元件互为正负极,以供所述镀膜设备以化学气相沉积的方式制备所述薄膜于该基材的表面。Another advantage of the present invention is to provide a coating device and its electrode device and application, wherein the electrode device of the coating device has a plurality of electrode elements, wherein a supporting space is defined between adjacent electrode elements. When placing the substrate, the adjacent electrode elements are mutually positive and negative, so that the coating equipment can prepare the thin film on the surface of the substrate by chemical vapor deposition.
本发明的另一个优势在于提供一种镀膜设备及其电极装置和应用,其中各所述电极元件并列排列,使得相邻的所述电极元件之间形成电场,从而确保镀膜质量。Another advantage of the present invention is to provide a coating equipment and its electrode device and application, wherein the electrode elements are arranged side by side, so that an electric field is formed between the adjacent electrode elements, thereby ensuring the quality of the coating.
本发明的另一个优势在于提供一种镀膜设备及其电极装置和应用,其中相邻的所述电极元件能够交替地转换正负极,以使所述电场的电场方向交替变化,从而能够在所述基材表面制备更加致密的薄膜,以提高所述薄膜的质量。Another advantage of the present invention is to provide a coating equipment and its electrode device and application, wherein the adjacent electrode elements can alternately switch the positive and negative electrodes, so that the electric field direction of the electric field can be alternately changed, so that the A denser film is prepared on the surface of the substrate to improve the quality of the film.
本发明的另一个优势在于提供一种镀膜设备及其电极装置和应用,其中互为正负极的所述电极元件之间绝缘,以确保电路的可靠性和安全性。Another advantage of the present invention is to provide a coating equipment and its electrode device and application, in which the electrode elements that are mutually positive and negative are insulated to ensure the reliability and safety of the circuit.
本发明的另一个优势在于提供一种镀膜设备及其电极装置和应用,其中被充入所述腔室内的气体能够尽可能均匀地扩散至所述支撑空间,以使所有的所述基材的表面尽可能镀上均匀一致的所述薄膜,以实现统一化生产。Another advantage of the present invention is to provide a coating equipment and its electrode device and application, wherein the gas filled into the chamber can be diffused to the support space as uniformly as possible, so that all of the substrate The surface is plated with the film as uniformly as possible to achieve unified production.
本发明的另一个优势在于提供一种镀膜设备及其电极装置和应用,其结构简单,适用性好,成本低。Another advantage of the present invention is to provide a coating equipment and its electrode device and application, which has a simple structure, good applicability and low cost.
本发明的另一个优势在于提供一镀膜设备和镀膜设备的工作方法,其中所述 镀膜设备能够保证镀膜过程的稳定性。Another advantage of the present invention is to provide a coating equipment and a working method of the coating equipment, wherein the coating equipment can ensure the stability of the coating process.
本发明的另一个优势在于提供一镀膜设备和镀膜设备的工作方法,其中所述镀膜设备能够减少正电荷在待镀膜工件表面的电荷积累。Another advantage of the present invention is to provide a coating equipment and a working method of the coating equipment, wherein the coating equipment can reduce the accumulation of positive charges on the surface of the workpiece to be coated.
本发明的另一个优势在于提供一镀膜设备和镀膜设备的工作方法,其中所述镀膜设备在单次镀膜过程中能够以较快的速度和较高的效率批量地镀膜。Another advantage of the present invention is to provide a coating equipment and a working method of the coating equipment, wherein the coating equipment can coat films in batches at a faster speed and higher efficiency in a single coating process.
本发明的另一个优势在于提供一镀膜设备和镀膜设备的工作方法,其中所述镀膜设备提供一多层的支架,其中所述支架能够容纳多个待镀膜工件,并且因正电极积累在待镀膜工件表面造成对于镀膜的阻碍能够被减少。Another advantage of the present invention is to provide a coating equipment and a working method of the coating equipment, wherein the coating equipment provides a multi-layer support, wherein the support can accommodate a plurality of workpieces to be coated, and because the positive electrode is accumulated in the coating to be coated The obstacle to the coating caused by the surface of the workpiece can be reduced.
依本发明的一个方面,本发明提供了一镀膜设备,包括:According to one aspect of the present invention, the present invention provides a coating equipment including:
一腔体,其具有一腔室;和A cavity with a cavity; and
一电极装置,其中所述电极装置包括一组电极元件和一供电单元,其中所述供电单元具有互为正负极的一第一极端和一第二极端,其中所述电极元件被设置于所述腔体的所述腔室,相邻的所述电极元件之间界定一支撑空间用于放置基材,其中各所述电极元件被交替地接入所述第一极端和所述第二极端,其中所述腔室适于被充入反应原料,其中所述供电单元用于提供电压使相邻的所述电极元件互为正负极以形成电场,以供所述镀膜设备以化学气相沉积的方式制备薄膜于该基材的表面。An electrode device, wherein the electrode device includes a set of electrode elements and a power supply unit, wherein the power supply unit has a first terminal and a second terminal that are mutually positive and negative, wherein the electrode element is disposed at all In the cavity of the cavity, a support space is defined between the adjacent electrode elements for placing the substrate, wherein each of the electrode elements is alternately connected to the first terminal and the second terminal , Wherein the chamber is adapted to be filled with reaction raw materials, and the power supply unit is used to provide voltage so that the adjacent electrode elements are mutually positive and negative to form an electric field for the coating equipment to perform chemical vapor deposition The method prepares the film on the surface of the substrate.
在一些实施例中,其中所述供电单元包括一脉冲电源,其中所述脉冲电源被实施为双向脉冲电源或者单向负偏压脉冲电源。In some embodiments, the power supply unit includes a pulse power supply, and the pulse power supply is implemented as a bidirectional pulse power supply or a unidirectional negative bias pulse power supply.
在一些实施例中,其中各所述电极元件分为一组第一电极元件和一组第二电极元件,其中所述第一电极元件和所述第二电极元件交替排列,其中所述第一电极元件被电连接于所述第一极端,其中所述第二电极元件被电连接于所述第二极端。In some embodiments, each of the electrode elements is divided into a group of first electrode elements and a group of second electrode elements, wherein the first electrode elements and the second electrode elements are arranged alternately, and the first electrode elements are arranged alternately. The electrode element is electrically connected to the first terminal, and the second electrode element is electrically connected to the second terminal.
在一些实施例中,其中所述电极装置进一步包括至少一支撑件,其中各所述电极元件被分层地安装于所述支撑件,其中所述支撑件用于支撑于所述镀膜设备的一腔体的腔室内,且相邻的所述第一电极元件和所述第二电极元件之间不导电。In some embodiments, the electrode device further includes at least one support, wherein each of the electrode elements is mounted on the support in layers, and the support is used to support one of the coating equipment. Inside the cavity of the cavity, the adjacent first electrode element and the second electrode element are not conductive.
在一些实施例中,其中所述支撑件包括一第一支撑件和一第二支撑件,其中各所述电极元件被分层地支撑于所述第一支撑件和所述第二支撑件之间,其中所述第一极端通过所述第一支撑件与各所述第一电极元件电连接,其中所述第二极端通过所述第二支撑件与各所述第二电极元件电连接,其中所述第一支撑件与所 述第二电极元件之间绝缘连接,其中所述第二支撑件与所述第一电极元件之间绝缘连接。In some embodiments, the supporting member includes a first supporting member and a second supporting member, and each of the electrode elements is supported on one of the first supporting member and the second supporting member in layers. Wherein the first terminal is electrically connected to each of the first electrode elements through the first support, and the second terminal is electrically connected to each of the second electrode elements through the second support, The first support member and the second electrode element are insulated and connected, and the second support member and the first electrode element are insulated and connected.
在一些实施例中,其中所述电极装置进一步包括一组绝缘件,其中所述绝缘件被设置于所述第一支撑件与所述第二电极元件之间,其中所述绝缘件被设置于所述第二支撑件与所述第一电极元件之间,其中所述绝缘件被设置于所述支撑件与所述镀膜设备的所述腔体之间。In some embodiments, the electrode device further includes a set of insulating members, wherein the insulating member is disposed between the first support member and the second electrode element, and the insulating member is disposed on Between the second supporting member and the first electrode element, wherein the insulating member is disposed between the supporting member and the cavity of the coating equipment.
在一些实施例中,其中所述电极装置进一步包括一组支撑层,其中所述支撑层被分层地安装于所述支撑件,且相邻的所述支撑层之间形成所述支撑空间,其中所述第一电极元件和所述第二电极元件被交替地支撑于相邻层的所述支撑层,其中所述支撑层由不导电材料制成。In some embodiments, the electrode device further includes a set of supporting layers, wherein the supporting layers are mounted on the supporting member in layers, and the supporting space is formed between adjacent supporting layers, The first electrode element and the second electrode element are alternately supported on the support layer of the adjacent layer, and the support layer is made of a non-conductive material.
在一些实施例中,其中所述电极元件具有一组通孔以连通相邻的所述支撑空间。In some embodiments, the electrode element has a set of through holes to communicate with the adjacent supporting spaces.
依本发明的另一个方面,本发明进一步提供了一镀膜设备的镀膜方法,包括步骤:According to another aspect of the present invention, the present invention further provides a coating method of a coating equipment, including the steps:
A、交替接入一供电单元的互为正负极的一第一极端和一第二极端于一电极装置的一组电极元件,其中所述电极元件被设置于所述镀膜设备的一腔体的腔室,其中相邻的所述电极元件之间界定一支撑空间用于支撑基材,其中所述供电单元用于提供电压使相邻的所述电极元件互为正负极以形成电场;和A. A first terminal and a second terminal of a power supply unit, which are mutually positive and negative, are alternately connected to a group of electrode elements of an electrode device, wherein the electrode elements are arranged in a cavity of the coating equipment The chamber of, wherein a support space is defined between the adjacent electrode elements for supporting the substrate, and the power supply unit is used to provide voltage so that the adjacent electrode elements are mutually positive and negative to form an electric field; with
B、以化学气相沉积的方式在所述基材的表面制备薄膜。B. Prepare a thin film on the surface of the substrate by means of chemical vapor deposition.
在一些实施例中,其中所述供电单元包括一脉冲电源,用于提供脉冲电压,其中所述脉冲电源被实施为双向脉冲电源或者单向负偏压脉冲电源。In some embodiments, the power supply unit includes a pulse power supply for providing pulse voltage, wherein the pulse power supply is implemented as a bidirectional pulse power supply or a unidirectional negative bias pulse power supply.
在一些实施例中,其中相邻的所述电极元件交替地变换正负极,以交替地变换所述电场的电场方向。In some embodiments, the adjacent electrode elements alternate positive and negative poles to alternately change the electric field direction of the electric field.
依本发明的另一个方面,本发明进一步提供了一镀膜设备的电极装置的安装方法,包括以下步骤:According to another aspect of the present invention, the present invention further provides a method for installing an electrode device of a coating equipment, including the following steps:
a、交替排列一组电极元件于所述镀膜设备的一腔体的腔室,其中相邻的所述电极元件之间界定一支撑空间用于支撑基材;和a. Alternately arrange a group of electrode elements in a cavity of a cavity of the coating equipment, wherein a support space is defined between adjacent electrode elements for supporting the substrate; and
b、分别电连接相邻的所述电极元件于一供电单元的正负极以供形成电场,其中相邻的所述电极元件之间不导电,以供所述镀膜设备以化学气相沉积的方式 在所述基材的表面制备薄膜。b. Electrically connect the adjacent electrode elements to the positive and negative electrodes of a power supply unit to form an electric field, wherein the adjacent electrode elements do not conduct electricity, so that the coating equipment can be deposited by chemical vapor deposition. A film is prepared on the surface of the substrate.
在一些实施例中,其中所述步骤b中包括,电连接一第一电极元件于所述供电单元的第一极端,和电连接一第二电极元件于所述供电单元的第二极端,其中所述第一极端和所述第二极端互为正负极,其中所述第一电极元件与所述第二电极元件交替排列且不导电。In some embodiments, the step b includes electrically connecting a first electrode element to the first terminal of the power supply unit, and electrically connecting a second electrode element to the second terminal of the power supply unit, wherein The first terminal and the second terminal are mutually positive and negative, and the first electrode element and the second electrode element are alternately arranged and non-conductive.
在一些实施例中,其中所述步骤b中包括,分层支撑各所述电极元件于至少一支撑件,其中所述支撑件用于支撑于所述腔体的所述腔室。In some embodiments, the step b includes supporting each of the electrode elements on at least one support in layers, wherein the support is used to support the cavity of the cavity.
在一些实施例中,其中所述步骤b中包括,所述第一极端通过所述支撑件的一第一支撑件与各所述第一电极元件电连接,其中所述第二极端通过所述第二支撑件的一第二支撑件与各所述第二电极元件电连接,其中所述第一支撑件与所述第二电极元件之间绝缘连接,其中所述第二支撑件与所述第一电极元件之间绝缘连接。In some embodiments, the step b includes that the first terminal is electrically connected to each of the first electrode elements through a first supporting member of the supporting member, and the second terminal is electrically connected to each of the first electrode elements through a first supporting member of the supporting member. A second support member of the second support member is electrically connected to each of the second electrode elements, wherein the first support member and the second electrode element are electrically connected to each other, and the second support member is electrically connected to the second electrode element. The first electrode elements are insulated and connected.
在一些实施例中,其中所述步骤b中包括,分层安装一组支撑层于所述支撑件以形成所述支撑空间,且相邻的所述支撑层之间形成所述支撑空间,其中所述第一电极元件和所述第二电极元件被交替地支撑于相邻层的所述支撑层,其中所述支撑层由不导电材料制成。In some embodiments, the step b includes installing a group of supporting layers on the supporting member in layers to form the supporting space, and forming the supporting space between adjacent supporting layers, wherein The first electrode element and the second electrode element are alternately supported on the support layer of an adjacent layer, wherein the support layer is made of a non-conductive material.
在一些实施例中,其中所述电极元件具有一组通孔以连通相邻的所述支撑空间。In some embodiments, the electrode element has a set of through holes to communicate with the adjacent supporting spaces.
依本发明的另一个方面,本发明提供了一电极装置,用于一镀膜设备,以在基材的表面制备薄膜,其中所述电极装置包括:According to another aspect of the present invention, the present invention provides an electrode device used in a coating equipment to prepare a thin film on the surface of a substrate, wherein the electrode device includes:
一组电极元件,其中相邻的所述电极元件之间界定一支撑空间用于放置该基材;和A group of electrode elements, wherein a supporting space is defined between adjacent electrode elements for placing the substrate; and
一供电单元,其中所述供电单元具有互为正负极的第一极端和第二极端,其中各所述电极元件被交替地接入所述第一极端和所述第二极端,其中所述供电单元用于提供电压使相邻的所述电极元件互为正负极以形成电场,以供所述镀膜设备以化学气相沉积的方式制备薄膜于该基材的表面。A power supply unit, wherein the power supply unit has a first terminal and a second terminal that are mutually positive and negative, wherein each of the electrode elements is alternately connected to the first terminal and the second terminal, wherein the The power supply unit is used to provide voltage so that the adjacent electrode elements are mutually positive and negative to form an electric field, so that the coating equipment can prepare a thin film on the surface of the substrate by chemical vapor deposition.
在一些实施例中,其中所述供电单元是一脉冲电源。In some embodiments, the power supply unit is a pulse power supply.
在一些实施例中,其中所述脉冲电源被实施为双向脉冲电源,其中所述双向脉冲电源的正压值的数值小于或等于负压值的数值。In some embodiments, the pulse power supply is implemented as a bidirectional pulse power supply, wherein the value of the positive voltage value of the bidirectional pulse power supply is less than or equal to the value of the negative voltage value.
在一些实施例中,其中所述脉冲电源被实施为单向负偏压脉冲电源,其中所述脉冲电源的正极为空电位。In some embodiments, the pulse power supply is implemented as a unidirectional negative-bias pulse power supply, and the positive pole of the pulse power supply is a null potential.
在一些实施例中,其中各所述电极元件分为一组第一电极元件和一组第二电极元件,其中所述第一电极元件和所述第二电极元件交替排列,其中所述第一电极元件被电连接于所述第一极端,其中所述第二电极元件被电连接于所述第二极端。In some embodiments, each of the electrode elements is divided into a group of first electrode elements and a group of second electrode elements, wherein the first electrode elements and the second electrode elements are arranged alternately, and the first electrode elements are arranged alternately. The electrode element is electrically connected to the first terminal, and the second electrode element is electrically connected to the second terminal.
在一些实施例中,其中所述电极装置进一步包括至少一支撑件,其中各所述电极元件被分层地安装于所述支撑件,其中所述支撑件用于支撑于所述镀膜设备的一腔体的腔室内,且相邻的所述第一电极元件和所述第二电极元件之间不导电。In some embodiments, the electrode device further includes at least one support, wherein each of the electrode elements is mounted on the support in layers, and the support is used to support one of the coating equipment. Inside the cavity of the cavity, the adjacent first electrode element and the second electrode element are not conductive.
在一些实施例中,其中所述支撑件包括一第一支撑件和一第二支撑件,其中各所述电极元件被分层地支撑于所述第一支撑件和所述第二支撑件之间,其中所述第一极端通过所述第一支撑件与各所述第一电极元件电连接,其中所述第二极端通过所述第二支撑件与各所述第二电极元件电连接,其中所述第一支撑件与所述第二电极元件之间绝缘连接,其中所述第二支撑件与所述第一电极元件之间绝缘连接。In some embodiments, the supporting member includes a first supporting member and a second supporting member, and each of the electrode elements is supported on one of the first supporting member and the second supporting member in layers. Wherein the first terminal is electrically connected to each of the first electrode elements through the first support, and the second terminal is electrically connected to each of the second electrode elements through the second support, The first support member and the second electrode element are insulated and connected, and the second support member and the first electrode element are insulated and connected.
在一些实施例中,其中所述电极装置进一步包括一组绝缘件,其中所述绝缘件被设置于所述第一支撑件与所述第二电极元件之间,其中所述绝缘件被设置于所述第二支撑件与所述第一电极元件之间,其中所述绝缘件被设置于所述支撑件与所述镀膜设备的所述腔体之间。In some embodiments, the electrode device further includes a set of insulating members, wherein the insulating member is disposed between the first support member and the second electrode element, and the insulating member is disposed on Between the second supporting member and the first electrode element, wherein the insulating member is disposed between the supporting member and the cavity of the coating equipment.
在一些实施例中,其中所述电极装置进一步包括一组支撑层,其中所述支撑层被分层地安装于所述支撑件,且相邻的所述支撑层之间形成所述支撑空间,其中所述第一电极元件和所述第二电极元件被交替地支撑于相邻层的所述支撑层,其中所述支撑层由不导电材料制成。In some embodiments, the electrode device further includes a set of supporting layers, wherein the supporting layers are mounted on the supporting member in layers, and the supporting space is formed between adjacent supporting layers, The first electrode element and the second electrode element are alternately supported on the support layer of the adjacent layer, and the support layer is made of a non-conductive material.
在一些实施例中,其中多个所述电极元件依次排列呈层状结构,其中相邻层的所述电极元件之间均形成所述支撑空间以用于支撑该基材。In some embodiments, a plurality of the electrode elements are arranged in a layered structure, and the supporting space is formed between the electrode elements of adjacent layers to support the substrate.
在一些实施例中,其中多个所述电极元件以中心轴呈放射状延伸,其中相邻的两所述电极元件之间形成沿径向延伸的所述支撑空间。In some embodiments, a plurality of the electrode elements extend radially with a central axis, and the supporting space extending in the radial direction is formed between two adjacent electrode elements.
在一些实施例中,其中所述电极元件具有一组通孔以连通相邻的所述支撑空间。In some embodiments, the electrode element has a set of through holes to communicate with the adjacent supporting spaces.
在一些实施例中,其中所述电极元件被实施为选自一组:金属板状结构、金属条栅结构以及金属网状结构中的其中一种或者组合。In some embodiments, the electrode element is implemented as one or a combination selected from the group consisting of a metal plate structure, a metal bar grid structure, and a metal mesh structure.
根据本发明的另一方面,本发明提供了一镀膜设备,供至少一待镀膜工件镀膜,其中所述镀膜设备包括:According to another aspect of the present invention, the present invention provides a coating equipment for coating at least one workpiece to be coated, wherein the coating equipment includes:
一反应腔体,其中所述反应腔体具有一反应腔,所述反应腔用于容纳该待镀膜工件;A reaction chamber, wherein the reaction chamber has a reaction chamber, and the reaction chamber is used for accommodating the workpiece to be coated;
一气体供给部,其中所述气体供给部用于向所述反应腔供给气体;A gas supply part, wherein the gas supply part is used to supply gas to the reaction chamber;
一抽气装置,其中所述抽气装置被可连通于所述反应腔地连接于所述反应腔体,所述抽气装置用于控制所述反应腔的真空度;以及An air extraction device, wherein the air extraction device is connected to the reaction chamber body so as to be able to communicate with the reaction chamber, and the air extraction device is used to control the vacuum degree of the reaction chamber; and
一非对称双极性脉冲电源,其中所述非对称双极性脉冲电源用于向所述反应腔提供非对称的正向脉冲和负向脉冲,当所述非对称双极性脉冲电源被连通,所述反应腔室内产生等离子体以增强气体的化学反应以在该镀膜工件表面形成膜层。An asymmetric bipolar pulse power supply, wherein the asymmetric bipolar pulse power supply is used to provide asymmetric positive and negative pulses to the reaction chamber, when the asymmetric bipolar pulse power is connected , Generating plasma in the reaction chamber to enhance the chemical reaction of the gas to form a film layer on the surface of the coated workpiece.
根据本发明的至少一实施例,所述镀膜设备进一步包括一支架,其中所述支架的至少部分是导电材料制成的,所述非对称双极性脉冲电源被可导通地连接于所述支架。According to at least one embodiment of the present invention, the coating equipment further includes a support, wherein at least part of the support is made of conductive material, and the asymmetric bipolar pulse power supply is conductively connected to the Bracket.
根据本发明的至少一实施例,所述支架包括多层支撑件,其中所述支撑件被间隔地保持在所述反应腔的不同高度位置,其中至少一个所述支撑件被可导通地连接于所述非对称双极性脉冲电源以作为所述非对称双极性脉冲电源的阴极。According to at least one embodiment of the present invention, the support includes a multi-layer support member, wherein the support members are held at different height positions of the reaction chamber at intervals, and at least one of the support members is conductively connected The asymmetric bipolar pulse power supply is used as the cathode of the asymmetric bipolar pulse power supply.
根据本发明的至少一实施例,至少一个所述支撑件被可导通地连接于所述非对称双极性脉冲电源以作为所述非对称双极性脉冲电源的阳极。According to at least one embodiment of the present invention, at least one of the support members is conductively connected to the asymmetric bipolar pulse power source to serve as an anode of the asymmetric bipolar pulse power source.
根据本发明的至少一实施例,作为阴极和阳极的所述支撑件被交替设置。According to at least one embodiment of the present invention, the support members as cathodes and anodes are alternately arranged.
根据本发明的至少一实施例,所述支架进一步包括至少一连接件,所述支撑件通过所述连接件被保持在所述反应腔的不同高度位置。According to at least one embodiment of the present invention, the support further includes at least one connecting member, and the supporting member is held at different height positions of the reaction chamber by the connecting member.
根据本发明的至少一实施例,所述镀膜设备进一步包括一射频电源,其中至少一所述支撑件被可导通地连接于所述射频电源。According to at least one embodiment of the present invention, the coating equipment further includes a radio frequency power supply, wherein at least one of the support members is conductively connected to the radio frequency power supply.
根据本发明的至少一实施例,所述非对称双极性脉冲电源的工作方式是在一个工作时间段内正、负向直流交替工作。According to at least one embodiment of the present invention, the working mode of the asymmetric bipolar pulsed power supply is to alternately work in positive and negative directions within a working period of time.
根据本发明的至少一实施例,所述非对称双极性脉冲电源在一工作时间段内提供非对称的正向脉冲和负向脉冲,并且在所述工作时间段内的一部分预定时间 内的工作方式为连续输出正向脉冲,连续输出负向脉冲,连续输出不对称正、负脉冲或连续输出不对称双极正负脉冲。According to at least one embodiment of the present invention, the asymmetric bipolar pulse power supply provides asymmetric positive and negative pulses during a working period of time, and during a predetermined period of time during the working period of time. The working mode is continuous output of positive pulse, continuous output of negative pulse, continuous output of asymmetric positive and negative pulses or continuous output of asymmetric bipolar positive and negative pulses.
根据本发明的至少一实施例,所述非对称双极性脉冲电源在该工作时间段内的一部分时间内的工作方式为单极性正向脉冲,单极性负向脉冲,不对称双极性正负向脉冲或对称双极性正、负脉冲。According to at least one embodiment of the present invention, the working mode of the asymmetric bipolar pulse power supply during a part of the working time period is unipolar positive pulse, unipolar negative pulse, and asymmetric bipolar Positive and negative pulses or symmetrical bipolar positive and negative pulses.
根据本发明的另一方面,本发明提供了一镀膜设备的工作方法,其包括如下步骤:According to another aspect of the present invention, the present invention provides a working method of a coating equipment, which includes the following steps:
一非对称双极性脉冲电源以正向脉冲工作以中和积累在至少一待镀膜工件表面的电荷,其中所述待镀膜工件位于一镀膜设备的一反应腔。An asymmetric bipolar pulse power source operates with a positive pulse to neutralize the charge accumulated on the surface of at least one workpiece to be coated, wherein the workpiece to be coated is located in a reaction chamber of a coating device.
根据本发明的至少一实施例,在上述方法中,所述非对称双极性脉冲电源的阴极位于所述待镀膜工件的下方。According to at least one embodiment of the present invention, in the above method, the cathode of the asymmetric bipolar pulse power supply is located below the workpiece to be coated.
根据本发明的至少一实施例,在上述方法中,所述待镀膜工件被支撑于一支撑件,其中所述支撑件的至少部分作为所述非对称双极性脉冲电源的阴极。According to at least one embodiment of the present invention, in the above method, the workpiece to be coated is supported on a support, wherein at least part of the support serves as a cathode of the asymmetric bipolar pulse power supply.
根据本发明的至少一实施例,所述工作方法进一步包括如下步骤:According to at least one embodiment of the present invention, the working method further includes the following steps:
所述非对称双极性脉冲电源电离气体形成等离子体以增强化学反应。The asymmetric bipolar pulsed power source ionizes the gas to form a plasma to enhance the chemical reaction.
根据本发明的至少一实施例,所述工作方法进一步包括如下步骤:According to at least one embodiment of the present invention, the working method further includes the following steps:
一射频电源在所述反应腔放电。A radio frequency power supply discharges in the reaction chamber.
根据本发明的至少一实施例,在上述方法中,多个所述待镀膜工件被分别支撑于多层排列的所述支撑件,其中每一所述支撑件作为所述非对称双极性脉冲电源的阴极放电。According to at least one embodiment of the present invention, in the above method, a plurality of the workpieces to be coated are respectively supported on the support members arranged in multiple layers, wherein each of the support members serves as the asymmetric bipolar pulse The cathode of the power supply is discharged.
根据本发明的至少一实施例,所述非对称双极性脉冲电源的工作方式在一个时间段内为正、负向直流交替工作。According to at least one embodiment of the present invention, the working mode of the asymmetric bipolar pulsed power supply is alternately working in positive and negative directions within a period of time.
根据本发明的至少一实施例,所述非对称双极性脉冲电源的脉冲占空比范围为5~90%,并且所述非对称双极性脉冲电源的脉冲占空比被设置为独立连续可调。According to at least one embodiment of the present invention, the pulse duty ratio of the asymmetric bipolar pulse power supply ranges from 5 to 90%, and the pulse duty ratio of the asymmetric bipolar pulse power supply is set to be independent and continuous Adjustable.
根据本发明的至少一实施例,所述非对称双极性脉冲电源的输出频率范围是1KHz~40KHz。According to at least one embodiment of the present invention, the output frequency range of the asymmetric bipolar pulse power supply is 1KHz-40KHz.
图1是根据本发明的第一个较佳实施例的一镀膜设备的立体示意图。Fig. 1 is a perspective view of a coating equipment according to a first preferred embodiment of the present invention.
图2A是根据本发明的上述较佳实施例的所述镀膜设备的一电极装置的立体示意图。2A is a three-dimensional schematic diagram of an electrode device of the coating equipment according to the above-mentioned preferred embodiment of the present invention.
图2B是根据本发明的上述较佳实施例的所述镀膜设备的所述电极装置的另一种变形实施的立体示意图。2B is a perspective schematic diagram of another modified implementation of the electrode device of the coating equipment according to the above-mentioned preferred embodiment of the present invention.
图2C是根据本发明的上述较佳实施例的所述镀膜设备的所述电极装置的又另一种变形实施的立体示意图。FIG. 2C is a perspective schematic diagram of yet another modified implementation of the electrode device of the coating equipment according to the above-mentioned preferred embodiment of the present invention.
图3A是根据本发明的上述较佳实施例的所述镀膜设备的所述电极装置的所述电极装置的电极元件的结构示意图。3A is a schematic diagram of the structure of the electrode element of the electrode device of the electrode device of the coating equipment according to the above-mentioned preferred embodiment of the present invention.
图3B是根据本发明的上述较佳实施例的所述镀膜设备的所述电极装置的所述电极装置的电极元件的另一种变形实施的结构示意图。3B is a schematic structural view of another modified implementation of the electrode element of the electrode device of the electrode device of the coating equipment according to the above-mentioned preferred embodiment of the present invention.
图4是根据本发明的上述较佳实施例的所述镀膜设备的模块示意图。Fig. 4 is a schematic diagram of a module of the coating equipment according to the above-mentioned preferred embodiment of the present invention.
图5是根据本发明的上述较佳实施例的所述镀膜设备的所述电极装置的另一种变形实施的模块示意图。FIG. 5 is a schematic diagram of another modified implementation of the electrode device of the coating equipment according to the above-mentioned preferred embodiment of the present invention.
图6A是根据本发明的第二个较佳实施例的一支架的示意图。Fig. 6A is a schematic diagram of a bracket according to the second preferred embodiment of the present invention.
图6B是根据本发明的上述较佳实施例的所述支架的放电应用示意图。Fig. 6B is a schematic diagram of the discharge application of the bracket according to the above-mentioned preferred embodiment of the present invention.
图7是根据本发明的一较佳实施例的一镀膜设备的示意图。Fig. 7 is a schematic diagram of a coating equipment according to a preferred embodiment of the present invention.
图8是根据本发明的上述较佳实施例的所述支架的另一种实施方式的示意。Fig. 8 is a schematic diagram of another embodiment of the stent according to the above-mentioned preferred embodiment of the present invention.
图9是根据本发明的上述较佳实施例的所述支架的另一种实施方式的示意图。Fig. 9 is a schematic diagram of another embodiment of the stent according to the above-mentioned preferred embodiment of the present invention.
图10是根据本发明的上述较佳实施例的所述支架的另一种实施方式的示意图。Fig. 10 is a schematic diagram of another embodiment of the stent according to the above-mentioned preferred embodiment of the present invention.
以下描述用于揭露本发明以使本领域技术人员能够实现本发明。以下描述中的较佳实施例只作为举例,本领域技术人员可以想到其他显而易见的变型。在以下描述中界定的本发明的基本原理可以应用于其他实施方案、变形方案、改进方案、等同方案以及没有背离本发明的精神和范围的其他技术方案。The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments in the following description are only examples, and those skilled in the art can think of other obvious variations. The basic principles of the present invention defined in the following description can be applied to other embodiments, modifications, improvements, equivalents, and other technical solutions that do not deviate from the spirit and scope of the present invention.
本领域技术人员应理解的是,在本发明的揭露中,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系是基于附图所示的方位或位置关系,其仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、 以特定的方位构造和操作,因此上述术语不能理解为对本发明的限制。Those skilled in the art should understand that, in the disclosure of the present invention, the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", " The orientation or positional relationship indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention And to simplify the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore the above terms should not be understood as limiting the present invention.
可以理解的是,术语“一”应理解为“至少一”或“一个或多个”,即在一个实施例中,一个元件的数量可以为一个,而在另外的实施例中,该元件的数量可以为多个,术语“一”不能理解为对数量的限制。It can be understood that the term "a" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, and in another embodiment, the number of the element The number can be multiple, and the term "one" cannot be understood as a restriction on the number.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, descriptions with reference to the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" etc. mean specific features described in conjunction with the embodiment or example , Structures, materials or features are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine the different embodiments or examples and the features of the different embodiments or examples described in this specification without contradicting each other.
如图1至图5所示为本发明的第一个较佳实施例的一镀膜设备100,其中所述镀膜设备100包括一腔体10和至少一电极装置20,其中所述腔体10具有一可封闭的腔室101,其中所述电极装置20被设置于所述腔室101,其中所述腔室101适于被通入气体原料,所述气体原料如氮气、四氟化碳或者氦气、氩气等惰性气体的等离子体源气体、氢气、碳氢气体等的反应气体或者N、Si、F、B等掺杂元素的辅助气体。所述电极装置20包括一组电极元件211和一供电单元30,所述供电单元30用于提供射频和/或脉冲电压作用于所述腔室101内的气体,以在所述腔室101内形成等离子体环境。所述供电单元30具有互为正负极的一第一极端301和一第二极端302,其中相邻的所述电极元件211之间界定一支撑空间201用于放置所述基材600,其中各所述电极元件被交替地接入所述第一极端301和所述第二极端302,其中所述供电单元30用于提供电压使相邻的所述电极元件211互为正负极以形成电场,以供所述镀膜设备100以化学沉积的方式制备薄膜于所述基材600的表面。Figures 1 to 5 show a coating equipment 100 according to a first preferred embodiment of the present invention, wherein the coating equipment 100 includes a cavity 10 and at least one electrode device 20, wherein the cavity 10 has A sealable chamber 101, wherein the electrode device 20 is set in the chamber 101, wherein the chamber 101 is adapted to be fed with gaseous materials such as nitrogen, carbon tetrafluoride or helium Plasma source gas of inert gas such as gas, argon, reactive gas such as hydrogen, hydrocarbon gas, or auxiliary gas of doping elements such as N, Si, F, and B. The electrode device 20 includes a set of electrode elements 211 and a power supply unit 30. The power supply unit 30 is used to provide radio frequency and/or pulse voltage to act on the gas in the chamber 101 so as to be in the chamber 101. Create a plasma environment. The power supply unit 30 has a first terminal 301 and a second terminal 302 that are mutually positive and negative, and a support space 201 is defined between adjacent electrode elements 211 for placing the substrate 600, wherein Each of the electrode elements is alternately connected to the first terminal 301 and the second terminal 302, wherein the power supply unit 30 is used to provide voltage so that the adjacent electrode elements 211 are mutually positive and negative to form An electric field is used for the coating equipment 100 to prepare a thin film on the surface of the substrate 600 by chemical deposition.
进一步地,本实施例还提供了所述镀膜设备100的镀膜方法,包括步骤:Further, this embodiment also provides a coating method of the coating equipment 100, which includes the steps:
S10、交替地接入所述供电单元30的所述第一极端301和所述第二极端302于所述电极装置20的各所述电极元件211,其中相邻的所述电极元件211之间界定所述支撑空间201用于支撑所述基材600;和S10. Alternately connect the first terminal 301 and the second terminal 302 of the power supply unit 30 to each of the electrode elements 211 of the electrode device 20, wherein between adjacent electrode elements 211 Defining the supporting space 201 for supporting the substrate 600; and
S20、以化学气相沉积的方式在所述基材600的表面制备所述薄膜。S20, preparing the thin film on the surface of the substrate 600 by means of chemical vapor deposition.
需要指出的是,互为正负极的所述电极元件211之间绝缘即不导电,以确保 电路的可靠性和安全性。It should be noted that the electrode elements 211, which are mutually positive and negative, are insulated, that is, non-conductive, to ensure the reliability and safety of the circuit.
优选地,各所述电极元件211分为一组第一电极元件2111和一组第二电极元件2112,其中各所述第一电极元件2111和各所述第二电极元件2112交替相对排列,其中所述第一电极元件2111被电连接于所述第一极端301,其中所述第二电极元件2112被电连接于所述第二极端302,以使所述第一电极元件2111与相邻的所述第二电极元件2112互为正负极以在所述支撑空间201形成电场,使得所述支撑空间201内的粒子在所述电场的作用下定向移动地沉积于所述基材600的表面,以制备所述薄膜。Preferably, each of the electrode elements 211 is divided into a set of first electrode elements 2111 and a set of second electrode elements 2112, wherein each of the first electrode elements 2111 and each of the second electrode elements 2112 are alternately arranged opposite to each other, wherein The first electrode element 2111 is electrically connected to the first terminal 301, and the second electrode element 2112 is electrically connected to the second terminal 302, so that the first electrode element 2111 is connected to the adjacent The second electrode elements 2112 are mutually positive and negative to form an electric field in the supporting space 201, so that the particles in the supporting space 201 are deposited on the surface of the substrate 600 in a directional movement under the action of the electric field. , To prepare the film.
值得一提的是,所述供电单元30的所述第一极端301和所述第二极端302之间能够交替地转换正负极,使得所述电场的方向交替地改变。It is worth mentioning that the first pole 301 and the second pole 302 of the power supply unit 30 can alternately switch positive and negative poles, so that the direction of the electric field is alternately changed.
优选地,如图4所示,所述供电单元30包括一脉冲电源31,如高压脉冲电源,其中所述脉冲电源31具有互为正负极的所述第一极端301和所述第二极端302,其中所述脉冲电源31为双向脉冲电源,其中所述第一极端301与所述第二极端302能够交替地互为正负极,以使所述电场的方向能够交替地改变。也就是说,当所述第一极端301为负极端和所述第二极端302为正极端时,所述第一电极元件2111为负极,所述第二电极元件2112为正极。当所述第一极端301为正极端和所述第二极端302为负极端时,所述第一电极元件2111为正极,所述第二电极元件2112为负极。Preferably, as shown in FIG. 4, the power supply unit 30 includes a pulse power supply 31, such as a high-voltage pulse power supply, wherein the pulse power supply 31 has the first terminal 301 and the second terminal that are mutually positive and negative. 302, wherein the pulse power source 31 is a bidirectional pulse power source, wherein the first terminal 301 and the second terminal 302 can be alternately positive and negative, so that the direction of the electric field can be alternately changed. That is, when the first terminal 301 is a negative terminal and the second terminal 302 is a positive terminal, the first electrode element 2111 is a negative electrode, and the second electrode element 2112 is a positive electrode. When the first terminal 301 is a positive terminal and the second terminal 302 is a negative terminal, the first electrode element 2111 is a positive electrode, and the second electrode element 2112 is a negative electrode.
可以理解的是,由于各所述电极元件211均能够交替地成为负极,即各所述电极元件211之间的所述支撑空间201均能够用于放置所述基材600,且满足在所有的所述基材600的表面制备所述薄膜,从而满足所述基材600最大化数量地布置于所述电极装置20,且满足所有的所述基材600的镀膜需求。It can be understood that since each of the electrode elements 211 can alternately become a negative electrode, that is, the support space 201 between each of the electrode elements 211 can be used to place the substrate 600, and it can satisfy all the requirements. The thin film is prepared on the surface of the substrate 600 so as to satisfy the maximum number of the substrate 600 arranged on the electrode device 20 and satisfy all the coating requirements of the substrate 600.
需要指出的是,所述脉冲电源31的所述第一极端301和所述第二极端302之间交替转换正负极的时间占比能够被预设,以调整在所述基材600表面制备的薄膜的厚度或者致密性等质量,优选为相等的时间占比,以在各所述基材600的表面制备基本上均匀一致的所述薄膜,在此不受限制。It should be pointed out that the time ratio of alternating positive and negative poles between the first terminal 301 and the second terminal 302 of the pulse power source 31 can be preset to adjust the preparation on the surface of the substrate 600. The thickness or compactness of the film is preferably equal to the proportion of time to prepare a substantially uniform film on the surface of each of the substrates 600, which is not limited here.
进一步地,各所述基材600被分别支撑于各所述电极元件211的上侧,即所述第一电极元件2111的上侧和所述第二电极元件2112的上侧均被放置一定数量的所述基材600,以满足大批量生产的需求。Further, each of the substrates 600 is respectively supported on the upper side of each of the electrode elements 211, that is, the upper side of the first electrode element 2111 and the upper side of the second electrode element 2112 are both placed in a certain amount. The substrate 600 is designed to meet the needs of mass production.
在所述镀膜设备100制备所述薄膜的过程中,当所述第一电极元件2111为 负极,相邻的所述第二电极元件2112为正极时,所述电场的方向是由所述第二电极元件2112至所述第一电极元件2111,其中所述支撑空间201内的正粒子(或正离子)在所述电场的作用下朝向所述第一电极元件2111的方向定向移动,并沉积于所述第一电极元件2111上侧的所述基材600的表面。当所述第一电极元件2111为正极,相邻的所述第二电极元件2112为负极时,所述电场的方向是由所述第一电极元件2111至所述第二电极元件2112,其中所述支撑空间201内的正粒子在所述电场的作用下朝向所述第二电极元件2112的方向定向移动,并沉积于所述第二电极元件2112上侧的所述基材600的表面。In the process of preparing the thin film by the coating equipment 100, when the first electrode element 2111 is a negative electrode and the adjacent second electrode element 2112 is a positive electrode, the direction of the electric field is determined by the second electrode element 2112. The electrode element 2112 to the first electrode element 2111, wherein the positive particles (or positive ions) in the support space 201 move toward the direction of the first electrode element 2111 under the action of the electric field, and are deposited on The surface of the substrate 600 on the upper side of the first electrode element 2111. When the first electrode element 2111 is a positive electrode and the adjacent second electrode element 2112 is a negative electrode, the direction of the electric field is from the first electrode element 2111 to the second electrode element 2112, and the direction of the electric field is from the first electrode element 2111 to the second electrode element 2112. The positive particles in the supporting space 201 move toward the direction of the second electrode element 2112 under the action of the electric field, and are deposited on the surface of the substrate 600 on the upper side of the second electrode element 2112.
需要指出的是,在制备所述薄膜的过程中,在电场作用下,由于所述正粒子加速轰击于所述基材600的表面或者已经沉积于所述基材600的表面的粒子,可能会在所述基材600的表面形成轰击坑,从而导致已经沉积于所述基材600的表面的粒子的附着力减弱,而形成未附着牢固的粒子。本实施例提供的所述镀膜设备100,由于所述脉冲电源31的所述第一极端301和所述第二极端302交替地改变正负极,使得所述第一电极元件2111和所述第二电极元件2112之间的所述电场的方向交替地反向改变。由于所述脉冲电源31的电压可以被调控,使得所述电场的场强大小能够被调控,以使所述基材600的表面的所述未附着牢固的粒子脱离,而附着牢固的粒子不断地沉积于所述基材600的表面,从而形成更加致密的所述薄膜。It should be pointed out that in the process of preparing the film, under the action of an electric field, the positive particles may accelerate and bombard the surface of the substrate 600 or particles that have been deposited on the surface of the substrate 600. A bombardment pit is formed on the surface of the substrate 600, which causes the adhesion of the particles that have been deposited on the surface of the substrate 600 to weaken, thereby forming particles that are not firmly attached. In the coating equipment 100 provided in this embodiment, since the first terminal 301 and the second terminal 302 of the pulse power source 31 alternately change positive and negative poles, the first electrode element 2111 and the first electrode element 2111 are The direction of the electric field between the two electrode elements 2112 is alternately reversed. Since the voltage of the pulse power supply 31 can be adjusted, the field strength of the electric field can be adjusted so that the unattached particles on the surface of the substrate 600 can be detached, and the firmly attached particles are continuously It is deposited on the surface of the substrate 600 to form a denser film.
换句话说,以在所述第一电极元件2111上侧的所述基材600的表面制备所述薄膜为例,当所述第一电极元件2111为负极,所述第二电极元件2112为正极时,所述支撑空间201内的正粒子在电场作用下加速轰击并附着于所述基材600的表面,其中附着牢固的粒子基本上均匀地排布于所述基材600的表面且相互之间附着力较强,不易脱离于所述基材600的表面,而所述基材600的表面的未均匀排布的粒子之间附着力较弱即形成所述未附着牢靠的粒子,易于脱离于所述基材600的表面。随着所述脉冲电源31的电极变换,其中所述第一电极元件2111为正极,所述第二电极元件2112为负极,使得所述电场的方向反向转变,其中所述未附着牢固的粒子在电场作用下脱离于所述基材600的表面,而其中所述附着牢固的粒子依然保留于所述基材600的表面,使得所述基材600的表面基本上仅附着所述附着牢固的粒子,即被附着于所述基材600的表面的粒子基本上均匀一致地排列。进一步地,基于所述脉冲电源31反复地改变正负极,所述基材600 的表面不断地沉积均匀排布的所述附着牢固的粒子,并最终形成致密均匀的所述薄膜,有效地提高了所述薄膜的硬度或者质量等,提高了成品率。In other words, taking the preparation of the thin film on the surface of the substrate 600 on the upper side of the first electrode element 2111 as an example, when the first electrode element 2111 is a negative electrode, the second electrode element 2112 is a positive electrode. At this time, the positive particles in the support space 201 are accelerated and bombarded by the electric field and adhere to the surface of the substrate 600, wherein the firmly adhered particles are substantially uniformly arranged on the surface of the substrate 600 and mutually intermittent. The adhesion between the particles is strong, and it is not easy to separate from the surface of the substrate 600, and the adhesion between the particles that are not uniformly arranged on the surface of the substrate 600 is weak, that is, the particles that are not firmly attached are formed, which are easy to detach. On the surface of the substrate 600. With the change of the electrodes of the pulse power source 31, the first electrode element 2111 is a positive electrode and the second electrode element 2112 is a negative electrode, so that the direction of the electric field is reversed, and the particles that are not firmly attached Detach from the surface of the substrate 600 under the action of an electric field, and the firmly attached particles still remain on the surface of the substrate 600, so that the surface of the substrate 600 is basically only attached to the surface of the substrate 600. The particles, that is, the particles attached to the surface of the substrate 600 are arranged substantially uniformly. Further, based on the pulse power source 31 repeatedly changing the positive and negative electrodes, the surface of the substrate 600 is continuously deposited with the firmly adhered particles uniformly arranged, and finally a dense and uniform thin film is formed, which effectively improves The hardness or quality of the film is improved, and the yield is improved.
可选地,所述脉冲电源31被实施为双向脉冲电源,其中所述双向脉冲电源的正压值与负压值的数值基本相等,正压与负压持续时间基本相同,使得所述第一电极元件2111上侧的所述基材600的表面与所述第二电极元件2112上侧的所述基材600的表面均制备均匀一致的所述薄膜,以统一规格化,满足大批量生产的需求。Optionally, the pulse power supply 31 is implemented as a bidirectional pulse power supply, wherein the positive voltage value and the negative pressure value of the bidirectional pulse power supply are substantially the same in value, and the duration of the positive pressure and the negative pressure is substantially the same, so that the first The surface of the substrate 600 on the upper side of the electrode element 2111 and the surface of the substrate 600 on the upper side of the second electrode element 2112 are both prepared with uniform and consistent thin films, so as to be standardized and meet the requirements of mass production. demand.
可选地,所述双向脉冲电源的正压值的数值小于负压值的数值,以改变所述正粒子所受的电场作用力,防止所述附着牢固的粒子脱离于所述基材600的表面,从而进一步地确保所述薄膜的质量。Optionally, the value of the positive pressure value of the bidirectional pulse power supply is less than the value of the negative pressure value, so as to change the electric field force experienced by the positive particles and prevent the firmly attached particles from being separated from the substrate 600. Surface to further ensure the quality of the film.
可选地,所述脉冲电源31被实施为单向负偏压脉冲电源,其中所述脉冲电源31的正极为零电位或者空电位,具有一定的负压,即所述第一电极元件2111与所述第二电极元件2112交替地形成负压,从而满足大批量制备薄膜的需求。Optionally, the pulse power supply 31 is implemented as a unidirectional negative bias pulse power supply, wherein the positive electrode of the pulse power supply 31 is zero potential or null potential and has a certain negative voltage, that is, the first electrode element 2111 and the The second electrode elements 2112 alternately form a negative pressure, so as to meet the demand for mass production of thin films.
在本实施例中,所述镀膜设备100采用等离子体化学气相沉积的方法在所述基材600的表面制备所述薄膜或者涂层。即所述薄膜被沉积成型于所述基材600的表面,从而提升所述基材600的表面的力学方面、光学方面或者化学方面等性质,其中所述基材600如具备预设形状结构的需镀膜产品,如PCB电路板、手机、电子设备、电子产品盖板、电子产品显示屏幕、手机玻璃屏幕、电脑屏幕、手机后盖、电子设备外壳、键盘膜或者其他类型的需镀膜产品等,在此不受限制。例如,所述镀膜设备100在电子产品显示屏幕上制备所述薄膜,能够有效地解决该电子产品显示屏幕不耐摔、不耐磨以及表面强化成本高的问题。In this embodiment, the film coating equipment 100 adopts a plasma chemical vapor deposition method to prepare the film or coating on the surface of the substrate 600. That is, the thin film is deposited and formed on the surface of the substrate 600, thereby improving the mechanical, optical, or chemical properties of the surface of the substrate 600, wherein the substrate 600 has a predetermined shape and structure. Products that need to be coated, such as PCB circuit boards, mobile phones, electronic equipment, electronic product covers, electronic product display screens, mobile phone glass screens, computer screens, mobile phone back covers, electronic device shells, keyboard films or other types of products that need to be coated, etc. There is no restriction here. For example, the coating equipment 100 prepares the thin film on the display screen of an electronic product, which can effectively solve the problems of the display screen of the electronic product that the display screen is not resistant to falling, is not wear-resistant, and the surface strengthening cost is high.
进一步地,所述镀膜设备100能够实现分别在不同种类或者型号的基材600的表面制备具有不同性质的所述薄膜,即由一台所述镀膜设备100能够实现对不同种类或者型号的基材600分别进行镀膜,且所述薄膜100的性能可以多样化,提高兼容性,节省成本。在本实施例中,所述薄膜被实施为类金刚石薄膜(DLC薄膜),即所述镀膜设备100以在所述基材600的表面制备所述DLC薄膜为例。可选地,所述薄膜包括被镀于所述基材600表面的一层或者多层膜、薄膜或者纳米涂层等。可选地,所述薄膜可以被实施为类金刚石薄膜(DLC薄膜)、有机硅纳米防护涂层、有机硅硬质纳米防护涂层、复合结构高绝缘硬质纳米防护涂层、具有调制结构的高绝缘纳米防护涂层、等离子体聚合涂层、梯度递增结构防液涂 层、梯度递减结构防液涂层、交联度可控的涂层、防水耐点击穿涂层、低粘附耐蚀涂层、具有多层结构的防液涂层、聚氨酯纳米涂层、丙烯酰胺纳米涂层、防静电防液纳米涂层、环氧纳米涂层、高透明低色差纳米涂层、高粘附性耐老化纳米涂层、含硅共聚物纳米涂层或者聚酰亚胺纳米涂层等。相应地,所述镀膜设备100可以被实施为在所述基材600表面镀上述任意一种或多种的膜或者涂层等,以改善所述基材600表面性质,在此不受限制。Further, the coating equipment 100 can prepare the thin films with different properties on the surface of different types or models of substrates 600 respectively, that is, the coating equipment 100 can realize the coating of different types or types of substrates. 600 is coated separately, and the performance of the film 100 can be diversified, which improves compatibility and saves costs. In this embodiment, the thin film is implemented as a diamond-like carbon thin film (DLC thin film), that is, the coating device 100 takes the preparation of the DLC thin film on the surface of the substrate 600 as an example. Optionally, the thin film includes one or more layers, thin films, or nano-coatings that are plated on the surface of the substrate 600. Optionally, the film can be implemented as a diamond-like carbon film (DLC film), an organic silicon nano-protective coating, an organic silicon hard nano-protective coating, a composite structure high-insulation hard nano-protective coating, a modulated structure High-insulation nano-protective coating, plasma polymerization coating, gradient-increasing structure liquid-repellent coating, gradient-decreasing structure liquid-repellent coating, coating with controllable crosslinking degree, waterproof and click-through coating, low adhesion and corrosion Coating, liquid-repellent coating with multilayer structure, polyurethane nano-coating, acrylamide nano-coating, anti-static and liquid-proof nano-coating, epoxy nano-coating, high-transparency and low-color difference nano-coating, high adhesion Anti-aging nano-coating, silicon-containing copolymer nano-coating or polyimide nano-coating, etc. Correspondingly, the coating device 100 can be implemented to plate any one or more of the above-mentioned films or coatings on the surface of the substrate 600 to improve the surface properties of the substrate 600, which is not limited herein.
进一步地,所述供电单元30还包括一射频电源32,其中所述射频电源32通过直接加载在电极板上在所述腔体10的所述腔室101内产生射频电场,以作用于所述腔室101内的气体,其中所述脉冲电源31用于提供高压脉冲偏压作用于所述腔室101内的气体。具体地,在镀膜时,所述射频电源32通过提供射频电场对所述腔室101内的气体进行放电以使所述腔室101内处于等离子体环境和所述反应气体原料处于高能量状态。所述脉冲电源31通过提供高压脉冲偏压中的强电压在所述腔室101内产生强电场,以使处于高能量状态的活性粒子(即正离子)受到强电场作用定向地加速沉积于所述基材600的表面,并形成非晶态碳网络结构,和所述脉冲电源31通过提供高压脉冲偏压中的空电压或者低电压的状态,以使被沉积于所述基材600表面的非晶态碳网络结构进行自由驰豫,并在热力学作用下碳结构向稳定相--弯曲石墨烯片层结构转变,并埋置于非晶态碳网络中,从而在所述基材600表面形成所述薄膜。Further, the power supply unit 30 further includes a radio frequency power supply 32, wherein the radio frequency power supply 32 generates a radio frequency electric field in the cavity 101 of the cavity 10 by directly loading on the electrode plate to act on the The gas in the chamber 101, wherein the pulse power source 31 is used to provide a high-voltage pulse bias to act on the gas in the chamber 101. Specifically, during film coating, the radio frequency power supply 32 discharges the gas in the chamber 101 by providing a radio frequency electric field, so that the chamber 101 is in a plasma environment and the reactive gas raw materials are in a high-energy state. The pulse power source 31 generates a strong electric field in the chamber 101 by providing a strong voltage in a high-voltage pulse bias, so that the active particles (that is, positive ions) in a high-energy state are subjected to the strong electric field to directionally accelerate the deposition on the chamber 101. On the surface of the substrate 600, an amorphous carbon network structure is formed, and the pulsed power source 31 provides the empty voltage or the low voltage state in the high-voltage pulse bias to make the deposited on the surface of the substrate 600 The amorphous carbon network structure relaxes freely, and under the action of thermodynamics, the carbon structure transforms into a stable phase-the curved graphene sheet structure, and is embedded in the amorphous carbon network, so as to be on the surface of the substrate 600 The thin film is formed.
所述射频电源31也可以作为等离子体配套电源,其中所述射频电源31由射频功率源、阻抗匹配器以及阻抗功率计组成,其中所述射频电源31被安装于所述腔体10,以提供射频电场作用于所述腔室101内的气体。所述射频电源31优选地提供射频功率为13.56MHz。The radio frequency power supply 31 can also be used as a plasma supporting power supply. The radio frequency power supply 31 is composed of a radio frequency power source, an impedance matcher and an impedance power meter, and the radio frequency power supply 31 is installed in the cavity 10 to provide The radio frequency electric field acts on the gas in the chamber 101. The radio frequency power supply 31 preferably provides radio frequency power of 13.56 MHz.
进一步地,所述射频电源31通过直接加载在被设置于所述腔体10的一电极板上的射频电压,在所述腔体10的所述腔室101内形成所述射频电场,以作用于所述腔室101内的气体,从而满足镀膜需求。可选地,所述射频电源31还可以被实施为通过线圈的电感耦合作用,即作为ICP在所述腔室101内产生交变磁场,以通过快速变化的磁场确保了所述腔室101内的气体充分和均匀地电离,也能够满足所述镀膜设备100的镀膜需求,在此不受限制。Further, the radio frequency power supply 31 forms the radio frequency electric field in the cavity 101 of the cavity 10 by directly loading the radio frequency voltage on an electrode plate of the cavity 10 to act The gas in the chamber 101 satisfies the coating demand. Optionally, the radio frequency power supply 31 can also be implemented as an inductive coupling effect of a coil, that is, as an ICP, an alternating magnetic field is generated in the chamber 101, so as to ensure that the chamber 101 is The gas is fully and uniformly ionized, which can also meet the coating requirements of the coating equipment 100, which is not limited here.
需要说明的是,所述脉冲电源31通过辉光放电效应使所述腔室101内的气体电离,同时对所述腔室101内的正离子具有定向牵引加速的作用,使得所述正 离子具有轰击效果地加速沉积于所述基材600的表面,从而在所述基材600表面制备致密的高硬度的所述薄膜。It should be noted that the pulsed power supply 31 ionizes the gas in the chamber 101 through the glow discharge effect, and at the same time has the effect of directional pulling and accelerating the positive ions in the chamber 101, so that the positive ions have The bombardment effect accelerates the deposition on the surface of the substrate 600, thereby preparing the dense and high-hardness thin film on the surface of the substrate 600.
可以看出的是,所述电极装置20能够提供尽量大的空间可用于安装布置大量的所述基材600,提高了空间利用率,且一次镀膜过程能够对所述电极装置20上的所有的所述基材600完成镀膜,从而实现大面积镀膜,从而实现大批量制备薄膜。It can be seen that the electrode device 20 can provide as much space as possible for installing and arranging a large number of the substrates 600, which improves the space utilization rate, and a coating process can cover all the substrates on the electrode device 20. The substrate 600 is coated with a film, thereby realizing a large-area coating, thereby realizing a large-scale preparation of thin films.
值得一提的是,所述射频电源32和所述脉冲电源31共同提供电压作用于所述腔室101内的气体,其中所述射频电源32提供的低功率射频放电维持所述腔室101内的等离子体环境,并抑制高压放电过程中的弧光放电现象(由于弧光放电是在辉光放电进一步加强的放电形式,瞬间电流可以达到几十甚至几百安培以上,这些高电流通过所述基材600表面将会损坏所述基材600,因此为了确保所述基材600的安全性,因此在镀膜过程中需要抑制弧光放电现象)。同时,所述脉冲电源31增加了正离子到达所述基材600表面时的能量,以制备出致密透明的所述薄膜。It is worth mentioning that the radio frequency power supply 32 and the pulse power supply 31 jointly provide a voltage to act on the gas in the chamber 101, wherein the low power radio frequency discharge provided by the radio frequency power supply 32 maintains the chamber 101 Plasma environment, and suppress the arc discharge phenomenon in the high-voltage discharge process (because arc discharge is a form of discharge that is further enhanced in glow discharge, the instantaneous current can reach tens or even hundreds of amperes or more. These high currents pass through the substrate The surface of 600 will damage the substrate 600. Therefore, in order to ensure the safety of the substrate 600, the arc discharge phenomenon needs to be suppressed during the coating process). At the same time, the pulse power source 31 increases the energy of the positive ions when they reach the surface of the substrate 600 to prepare the dense and transparent film.
需要指出的是,本较佳实施例中的所述供电单元30由所述射频电源32和所述脉冲电源31共同组成,以满足镀膜需求。在可选的情况下,根据不同的镀膜需求,所述供电单元30也可以仅被实施为所述射频电源32或者所述脉冲电源31中的其中一种,也能够满足镀膜需求。熟知本领域的人员应当理解的是,所述供电单元30也可以被实施为微波电源等其他电源以满足镀膜需求,在此不受限制。It should be pointed out that the power supply unit 30 in this preferred embodiment is composed of the radio frequency power supply 32 and the pulse power supply 31 to meet the coating requirements. In an optional case, according to different coating requirements, the power supply unit 30 may also be implemented as only one of the radio frequency power supply 32 or the pulse power supply 31, which can also meet the coating requirements. Those skilled in the art should understand that the power supply unit 30 can also be implemented as a microwave power supply or other power supplies to meet the coating requirements, which is not limited here.
值得一提的是,根据对不同所述基材600的镀膜需求,所述射频电源32的射频电压功率和供电时间能够被调整预设,其中所述射频电源32的射频电压的功率优选为10-800W,相应地,所述脉冲电源31提供的脉冲偏压、脉冲频率、占空比以及供电时间均能够被调整预设,其中所述脉冲电源31提供脉冲偏压的电压为-100V至-3000V,脉冲频率为20-300KHz,占空比为10%-80%,在此不受限制。It is worth mentioning that the RF voltage power and power supply time of the RF power supply 32 can be adjusted and preset according to the coating requirements for different substrates 600, wherein the RF voltage power of the RF power supply 32 is preferably 10 Correspondingly, the pulse bias voltage, pulse frequency, duty cycle and power supply time provided by the pulse power supply 31 can be adjusted and preset, wherein the pulse power supply 31 provides the pulse bias voltage from -100V to- 3000V, pulse frequency of 20-300KHz, duty cycle of 10%-80%, there is no limitation here.
由于所述脉冲电源31提供的负偏压值的大小直接关系到所述腔室101内的气体的离化率和正离子到达所述基材600表面的迁移能力,因此所述脉冲电源31的负压电压越高,使得所述正离子的能量越高,从而使制备的所述薄膜的硬度就越高。但是需要注意的是,能量越高的所述正离子对所述基材600表面的轰 击能量就越高,在微观尺度上,在所述基材600的表面上会产生轰击坑,同时会加速所述基材600表面的温度升高,因此所述脉冲电源31的负压电压不宜过高,以防止所述基材600表面的温度过度升高而损坏所述基材600。另外,所述脉冲电源31的脉冲频率越高,可以避免所述基材600的绝缘部分的表面的电荷持续累积,从而实现抑制大电弧现象和增加所述薄膜的沉积厚度极限。Since the magnitude of the negative bias voltage provided by the pulse power supply 31 is directly related to the ionization rate of the gas in the chamber 101 and the migration ability of positive ions to the surface of the substrate 600, the negative bias of the pulse power supply 31 The higher the voltage, the higher the energy of the positive ions, and the higher the hardness of the prepared film. However, it should be noted that the higher the energy, the higher the bombardment energy of the positive ions on the surface of the substrate 600. On a microscopic scale, bombardment pits will be generated on the surface of the substrate 600 and will accelerate at the same time. The temperature of the surface of the substrate 600 increases, so the negative voltage of the pulse power source 31 should not be too high to prevent the surface temperature of the substrate 600 from excessively increasing and damaging the substrate 600. In addition, the higher the pulse frequency of the pulse power source 31 is, the continuous accumulation of charges on the surface of the insulating part of the substrate 600 can be avoided, thereby achieving suppression of the large arc phenomenon and increasing the deposition thickness limit of the thin film.
如图2A所示,在本实施例中,所述电极装置20进一步包括一主体21和至少一绝缘件22,其中所述主体21被设置于所述腔体10的所述腔室101内,其中所述绝缘件22被设置于所述主体21与所述腔体10之间以起绝缘作用。所述主体21包括所述电极元件211和至少一支撑件212,其中所述电极元件211被支撑于所述支撑件212,其中所述支撑件212被可拆卸地安装于所述腔体10的所述腔室101,其中所述绝缘件22被设置于所述支撑件212与所述腔体10的壁之间,其中所述绝缘件22被设置于所述第一电极元件2111和所述第二电极元件2112之间以绝缘或不导电。As shown in FIG. 2A, in this embodiment, the electrode device 20 further includes a main body 21 and at least one insulating member 22, wherein the main body 21 is disposed in the cavity 101 of the cavity 10, The insulating member 22 is arranged between the main body 21 and the cavity 10 to provide insulation. The main body 21 includes the electrode element 211 and at least one support 212, wherein the electrode element 211 is supported on the support 212, wherein the support 212 is detachably mounted on the cavity 10 In the chamber 101, the insulating member 22 is provided between the support member 212 and the wall of the cavity 10, and the insulating member 22 is provided between the first electrode element 2111 and the The second electrode elements 2112 are insulated or non-conductive.
所述绝缘件22由绝缘材料制成,优选地,所述绝缘件22由聚四氟乙烯材料制成。可选地,所述绝缘件22被可拆卸地安装于所述主体21,其中所述绝缘件22与所述主体21能够一起地被置入所述腔室101,或者从所述腔室101被取出。可选地,所述绝缘件22被可拆卸地安装于所述腔室101的内壁,其中所述主体21的所述支撑件212被置于所述腔室101且所述绝缘件22恰好位于所述主体21的所述支撑件212与所述腔室101之间起绝缘作用。The insulating member 22 is made of insulating material. Preferably, the insulating member 22 is made of polytetrafluoroethylene material. Optionally, the insulating member 22 is detachably mounted on the main body 21, wherein the insulating member 22 and the main body 21 can be placed in the chamber 101 together, or removed from the chamber 101. Was taken out. Optionally, the insulating member 22 is detachably installed on the inner wall of the chamber 101, wherein the supporting member 212 of the main body 21 is placed in the chamber 101 and the insulating member 22 is exactly located The support 212 of the main body 21 and the cavity 101 are insulated from each other.
进一步地,各所述第一电极元件2111与各所述第二电极元件2112交替地排列形成多层状结构,每相邻层的所述电极元件211之间形成所述支撑空间201,其中所述支撑空间201的侧面与所述腔室101相通,以供所述基材600能够分层地放置于每一层的所述电极元件211的上侧。优选地,所述电极元件211的上表面为平面,以使所述电极元件211提供了平面空间用于支撑所述基材600。当然,所述电极元件211的上表面也可以被实施为与所述基材600匹配安装的表面,在此不受限制。各所述第一电极元件2111均与所述脉冲电源31的所述第一极端301电连接,各所述第二电极元件2112均与所述脉冲电源31的所述第二极端302电连接,其中所述第一电极元件2111和所述第二电极元件2112之间不导电。Further, each of the first electrode elements 2111 and each of the second electrode elements 2112 are alternately arranged to form a multilayer structure, and the supporting space 201 is formed between each adjacent layer of the electrode elements 211, wherein The side surface of the supporting space 201 communicates with the cavity 101 so that the substrate 600 can be layered on the upper side of the electrode element 211 of each layer. Preferably, the upper surface of the electrode element 211 is flat, so that the electrode element 211 provides a plane space for supporting the substrate 600. Of course, the upper surface of the electrode element 211 can also be implemented as a surface matched and installed with the substrate 600, which is not limited here. Each of the first electrode elements 2111 is electrically connected to the first terminal 301 of the pulse power source 31, and each of the second electrode elements 2112 is electrically connected to the second terminal 302 of the pulse power source 31, Wherein, the first electrode element 2111 and the second electrode element 2112 are not electrically conductive.
如图3A所示,优选地,所述支撑件212包括一第一支撑件2121和一第二支撑件2122,其中各所述电极元件211被分层地支撑于所述第一支撑件2121和所 述第二支撑件2122之间,其中所述第一支撑件2121被电连接于所述脉冲电源31的所述第一极端301并与各所述第一电极元件2111电连接,其中所述第二支撑件2122被电连接于所述脉冲电源31的所述第二极端302并与所述第二电极元件2112电连接。As shown in FIG. 3A, preferably, the supporting member 212 includes a first supporting member 2121 and a second supporting member 2122, wherein each of the electrode elements 211 is supported in layers on the first supporting member 2121 and Between the second support members 2122, wherein the first support member 2121 is electrically connected to the first terminal 301 of the pulse power source 31 and electrically connected to each of the first electrode elements 2111, wherein the The second supporting member 2122 is electrically connected to the second terminal 302 of the pulse power source 31 and electrically connected to the second electrode element 2112.
需要指出的是,为提高所述支撑件212支撑各所述电极元件211的支撑力度,所述支撑件212的数量优选地被实施为四个,其中包括所述第一支撑件2121和所述第二支撑件2122,当然,在合理范围的情况下,所述支撑件212还可以被实施为其他数量,或者其他形状的变形,在此不受限制。It should be pointed out that, in order to increase the support strength of the support 212 supporting each of the electrode elements 211, the number of the support 212 is preferably implemented as four, including the first support 2121 and the The second supporting member 2122, of course, within a reasonable range, the supporting member 212 can also be implemented in other numbers or deformations of other shapes, which is not limited here.
具体地,各所述第一电极元件2111与所述第一支撑件2121之间电连接,其中各所述第二电极元件2112与所述第一支撑件2121之间通过所述绝缘件22绝缘连接,其中所述第一支撑件2121具有一第一接线端21211,其中所述第一接线端21211与所述第一极端301电连接,使得所述脉冲电源31的所述第一极端301仅通过电连接于所述第一支撑件2121便于所有的所述第一电极元件2111电连接,从而减少线路的复杂性,节约成本。各所述第一电极元件2111与所述第二支撑件2122之间通过所述绝缘件22绝缘连接,其中各所述第二电极元件2112与所述第二支撑件2122之间电连接,其中所述第二支撑件2122具有一第二接线端21221,其中所述第二接线端21221与所述第二极端302电连接,使得所述脉冲电源32的所述第二极端302仅通过电连接于所述第二支撑件2122便于所有的所述第二电极元件2112电连接,从而节俭电路,降低电磁干扰,降低制造或者维修的成本。Specifically, each of the first electrode elements 2111 and the first support member 2121 are electrically connected, wherein each of the second electrode elements 2112 and the first support member 2121 are insulated by the insulating member 22 Connection, wherein the first support 2121 has a first terminal 21211, wherein the first terminal 21211 is electrically connected to the first terminal 301, so that the first terminal 301 of the pulse power source 31 is only The electrical connection to the first support 2121 facilitates the electrical connection of all the first electrode elements 2111, thereby reducing the complexity of the circuit and saving costs. Each of the first electrode elements 2111 and the second support member 2122 are insulated and connected by the insulating member 22, wherein each of the second electrode elements 2112 and the second support member 2122 are electrically connected, wherein The second support 2122 has a second terminal 21221, wherein the second terminal 21221 is electrically connected to the second terminal 302, so that the second terminal 302 of the pulse power source 32 is only electrically connected The second supporting member 2122 facilitates the electrical connection of all the second electrode elements 2112, thereby saving circuits, reducing electromagnetic interference, and reducing manufacturing or maintenance costs.
也就是说,所述第一电极元件2111的一端与所述第一支撑件2121之间电连接如焊接或金属卡接等,而另一端通过所述绝缘件22与所述第二支撑件2122之间绝缘连接。相应地,所述第二电极元件2112的一端与所述第二支撑件2122之间电连接如焊接或金属卡接等,而另一端通过所述绝缘件22与所述第一支撑件2121之间绝缘连接。In other words, one end of the first electrode element 2111 is electrically connected to the first support member 2121, such as welding or metal clamping, and the other end is connected to the second support member 2122 through the insulating member 22. Insulated connection between. Correspondingly, one end of the second electrode element 2112 is electrically connected to the second supporting member 2122, such as welding or metal clamping, and the other end passes through the insulating member 22 and the first supporting member 2121. Insulated connection between.
可以理解的是,所述电极元件211、所述第一支撑件2121以及所述第二支撑件2122均由导电材料支撑,如金属材料,其中各所述第一电极元件2111与所述第一支撑件2121之间一体垂直连接,其中各所述第二电极元件2121与所述第二支撑件2122之间一体垂直连接,使得各所述第一电极元件2111和各所述第二电极元件2112交替地平行排列为多层结构,以形成多层的所述支撑空间201。进 一步地,通过调整所述第一电极元件2111与所述第二电极元件2112之间的间距,所述支撑件201的高度能够被预设,以提供合理的镀膜高度。It can be understood that the electrode element 211, the first support member 2121, and the second support member 2122 are all supported by conductive materials, such as metal materials, wherein each of the first electrode elements 2111 and the first The support members 2121 are integrally and vertically connected, wherein each of the second electrode elements 2121 and the second support member 2122 are integrally and vertically connected, so that each of the first electrode elements 2111 and each of the second electrode elements 2112 Alternately, they are arranged in a multi-layer structure in parallel to form the multi-layer support space 201. Further, by adjusting the distance between the first electrode element 2111 and the second electrode element 2112, the height of the support 201 can be preset to provide a reasonable coating height.
可选地,所述支撑件212能够被实施为由不导电材料制成,其具备一定的支撑强度,如塑料材料等。各所述第一电极元件2111和各所述第二电极元件2112之间相距一定间距的交替排列而不接触,其中各所述第一电极元件2111均分别被电连接于所述脉冲电源31的所述第一极端301,其中各所述第二电极元件2112均分别被电连接于所述脉冲电源31的所述第二极端302,也能够实现所述第一电极元件2111与所述第二电极元件2112之间的电极转换,在此不受限制。Optionally, the supporting member 212 can be implemented as a non-conductive material, which has a certain supporting strength, such as a plastic material. Each of the first electrode elements 2111 and each of the second electrode elements 2112 are alternately arranged at a certain interval without contacting each other, wherein each of the first electrode elements 2111 is electrically connected to the pulse power supply 31. In the first terminal 301, each of the second electrode elements 2112 is electrically connected to the second terminal 302 of the pulse power source 31, so that the first electrode element 2111 and the second electrode element 2111 can also be The electrode switching between the electrode elements 2112 is not limited here.
更进一步地,每一层的所述电极元件211均具有一组通孔202,其中所述通孔202连通相邻层的所述支撑空间201,使得所述腔室101内的气体能够通过所述通孔202沿纵向方向扩散至相邻层的所述支撑空间201,同时由于每一层的所述支撑空间201的侧面均与所述腔室101相通,使得所述腔室101内的气体能够沿横向方向向每一层的所述支撑空间201内扩散,以此使得所述腔室101内的气体尽可能均匀地扩散至每一层的所述支撑空间201内,以使所有的所述基材600的表面尽可能镀上均匀一致的所述薄膜,以实现统一化生产。Furthermore, the electrode element 211 of each layer has a set of through holes 202, wherein the through holes 202 are connected to the supporting spaces 201 of adjacent layers, so that the gas in the chamber 101 can pass through all the through holes 202. The through hole 202 diffuses to the supporting space 201 of the adjacent layer in the longitudinal direction, and at the same time, since the side surface of the supporting space 201 of each layer communicates with the chamber 101, the gas in the chamber 101 It can diffuse into the supporting space 201 of each layer in the lateral direction, so that the gas in the chamber 101 diffuses into the supporting space 201 of each layer as uniformly as possible, so that all the gas in the chamber 101 can be diffused into the supporting space 201 of each layer. The surface of the substrate 600 is coated with the film as uniformly as possible to achieve unified production.
可以理解的是,单个的所述电极元件211沿横向方向延伸,其中多个所述电极元件211排列形成上下层状结构,使得多个所述支撑空间201上下分层排列。可选地,单个的所述电极元件211沿纵向方向延伸,其中多个所述电极元件211可以被实施为排列形成纵向地层状结构,使得多个所述支撑空间201纵向地分层排列。可选地,多个所述电极元件211可以被实施自一中心轴呈放射状向外延伸,以在相邻的所述电极元件211之间形成沿径向延伸的所述支撑空间201,其中多个所述电极元件211能够一起地沿所述中心轴均匀旋转,以提升镀膜的均匀性,例如在键盘膜上制备均匀的薄膜等。It can be understood that a single electrode element 211 extends in a transverse direction, wherein a plurality of electrode elements 211 are arranged to form an up-and-down layered structure, so that a plurality of the supporting spaces 201 are arranged up and down in layers. Optionally, a single electrode element 211 extends in the longitudinal direction, wherein a plurality of electrode elements 211 may be implemented to be arranged to form a longitudinally layered structure, so that the plurality of supporting spaces 201 are arranged longitudinally and layered. Optionally, a plurality of the electrode elements 211 may be implemented to extend radially outward from a central axis to form the support space 201 extending in the radial direction between the adjacent electrode elements 211, of which many The electrode elements 211 can be uniformly rotated along the central axis to improve the uniformity of the coating, for example, a uniform thin film is prepared on the keyboard film.
值得一提的是,相邻的所述电极元件211之间的间距能够被预设,以使所述支撑空间201的高度能够被预设。可选地,所述电极元件211能够沿着所述支撑件212上下可移动,以适应性地调整相邻的所述电极元件211之间的间距。It is worth mentioning that the distance between the adjacent electrode elements 211 can be preset, so that the height of the supporting space 201 can be preset. Optionally, the electrode element 211 can be movable up and down along the support 212 to adjust the distance between the adjacent electrode elements 211 adaptively.
值得一提的是,每个所述电极元件211的所述通孔202的孔径、形状、目数、排布方式以及数量等参数均能够被预设,以使所述腔室101内的气体尽可能均匀地穿过所述通孔202沿纵向方向在相邻层的所述支撑空间201内扩散。如所述通孔202的形状可以为圆形、方形或者条形孔等,在此不受限制。It is worth mentioning that the aperture, shape, mesh number, arrangement and quantity of the through holes 202 of each electrode element 211 can be preset to make the gas in the chamber 101 It spreads through the through hole 202 as uniformly as possible in the support space 201 of the adjacent layer in the longitudinal direction. For example, the shape of the through hole 202 may be a circle, a square or a strip hole, etc., which is not limited herein.
如图2A所示,优选地,所述电极元件211被实施为一体地金属板状结构,其中所述电极元件211具备一定的厚度,以确保在使用时不易弯曲或者损坏,或者在支撑一定重量的所述基材600时,所述电极元件211不易发生明显弯曲或者形变等,以保证镀膜工艺的可靠性。As shown in FIG. 2A, preferably, the electrode element 211 is implemented as an integral metal plate structure, wherein the electrode element 211 has a certain thickness to ensure that it is not easy to bend or damage during use, or to support a certain weight. In the case of the substrate 600, the electrode element 211 is not prone to be significantly bent or deformed, so as to ensure the reliability of the coating process.
如图2B所示,可选地,所述电极元件211被实施为多条平行排列或者横纵交错排列的金属条栅状结构,其中所述条状结构具备一定的宽度和硬度,其中相邻的所述条状结构之间形成所述通孔202,即各所述条状结构平行排列时,所述通孔202为条形孔,或者各所述条状结构纵横交错排列如正交排列时,所述通孔202为方形孔。As shown in FIG. 2B, optionally, the electrode element 211 is implemented as a plurality of metal strip grid-like structures arranged in parallel or staggered horizontally and vertically, wherein the strip-like structures have a certain width and hardness, and the adjacent ones The through holes 202 are formed between the strip-shaped structures, that is, when the strip-shaped structures are arranged in parallel, the through-holes 202 are strip-shaped holes, or the strip-shaped structures are arranged in a crisscross pattern such as an orthogonal arrangement. At this time, the through hole 202 is a square hole.
如图2C所示,可选地,所述电极元件211被实施为金属网状结构,其中所述网状结构具备一定的硬度,以能够支撑一定重量的所述基材600,其中所述网状结构的网孔即为所述通孔202。As shown in FIG. 2C, optionally, the electrode element 211 is implemented as a metal mesh structure, wherein the mesh structure has a certain hardness to be able to support a certain weight of the substrate 600, wherein the mesh The mesh of the shape structure is the through hole 202.
熟知本领域的技术人员应当理解的是,在实现支撑各所述电极元件211的前提下,所述支撑件212的数量、形状以及设置位置均能够被预设。例如,所述支撑件212被实施为一个连接于每层的所述电极元件211的中心的柱形结构。Those skilled in the art should understand that, on the premise of supporting each of the electrode elements 211, the number, shape, and arrangement positions of the supporting members 212 can be preset. For example, the support 212 is implemented as a columnar structure connected to the center of the electrode element 211 of each layer.
如图3B和图5所示,在本实施例的第一种变形实施方式中,所述电极装置20的所述主体21进一步包括一组支撑层213,其中各所述支撑层213被多层排列安装于所述支撑件212并在相邻的所述支撑层213之间界定所述支撑空间201,其中各所述电极元件211被依次支撑于各所述支撑层213,即所述第一电极元件2111和所述第二电极元件2112被交替地布置于相邻层的所述支撑层213。进一步地,所述支撑层213可由不导电材料制成,如塑料材料等,其中所述支撑件212可以由不导电材料制成,以此,所述第一电极元件2111与所述第二电极元件2112之间不接触而无法导电,使得所述电极装置20无需所述绝缘件22。可以理解的是,所述电极元件211能够被可拆卸地安装于所述支撑层213,以便于维修或者换新。需要指出的是,各所述第一电极元件2111可以分别通过导线接入所述供电单元30的所述第一极端301,其中各所述第二电极元件2112可以分别通过导线接入所述供电单元30的所述第二极端302。As shown in FIGS. 3B and 5, in the first modified implementation of this embodiment, the main body 21 of the electrode device 20 further includes a set of support layers 213, wherein each of the support layers 213 is multi-layered Are arranged in the supporting member 212 and define the supporting space 201 between the adjacent supporting layers 213, wherein each of the electrode elements 211 is sequentially supported on each of the supporting layers 213, that is, the first The electrode elements 2111 and the second electrode elements 2112 are alternately arranged on the support layer 213 of adjacent layers. Further, the support layer 213 may be made of a non-conductive material, such as a plastic material, etc., wherein the support 212 may be made of a non-conductive material, so that the first electrode element 2111 and the second electrode The elements 2112 do not contact and cannot conduct electricity, so that the electrode device 20 does not need the insulating member 22. It can be understood that the electrode element 211 can be detachably installed on the support layer 213 for easy maintenance or replacement. It should be pointed out that each of the first electrode elements 2111 can be connected to the first terminal 301 of the power supply unit 30 through a wire, and each of the second electrode elements 2112 can be connected to the power supply unit through a wire. The second terminal 302 of the unit 30.
进一步地,本实施例还提供了所述镀膜设备100的所述电极装置20的安装方法,包括以下步骤:Further, this embodiment also provides an installation method of the electrode device 20 of the coating equipment 100, which includes the following steps:
a、交替排列各所述电极元件211于所述镀膜设备100的所述腔体10的所述 腔室101,其中相邻的所述电极元件211之间界定所述支撑空间201用于支撑所述基材600;和a. Alternately arrange each of the electrode elements 211 in the chamber 101 of the cavity 10 of the coating equipment 100, wherein the supporting space 201 is defined between adjacent electrode elements 211 for supporting all The substrate 600; and
b、分别电连接相邻的所述电极元件211于所述供电单元30的正负极以供形成电场,其中相邻的所述电极元件211之间不导电,以供所述镀膜设备100以化学气相沉积的方式在所述基材600的表面制备薄膜。b. Electrically connect the adjacent electrode elements 211 to the positive and negative electrodes of the power supply unit 30 to form an electric field, wherein the adjacent electrode elements 211 are not conductive, so that the coating equipment 100 can A thin film is prepared on the surface of the substrate 600 by chemical vapor deposition.
其中,所述步骤b中包括,电连接所述第一电极元件2111于所述供电单元30的第一极端301,和电连接所述第二电极元件2112于所述供电单元30的第二极端302,其中所述第一极端301和所述第二极端302互为正负极,其中所述第一电极元件2111与所述第二电极元件2112交替排列且不导电。Wherein, the step b includes electrically connecting the first electrode element 2111 to the first terminal 301 of the power supply unit 30, and electrically connecting the second electrode element 2112 to the second terminal of the power supply unit 30 302, wherein the first terminal 301 and the second terminal 302 are mutually positive and negative, wherein the first electrode element 2111 and the second electrode element 2112 are alternately arranged and non-conductive.
其中,所述步骤b中包括,分层支撑各所述电极元件211于所述支撑件212,其中所述支撑件212用于支撑于所述腔体10的所述腔室101。Wherein, the step b includes supporting each of the electrode elements 211 on the support 212 in layers, wherein the support 212 is used to support the cavity 101 of the cavity 10.
其中,所述步骤b中包括,所述第一极端301通过所述支撑件212的一第一支撑件2121与各所述第一电极元件2111电连接,其中所述第二极端302通过所述支撑件212的一第二支撑件2122与各所述第二电极元件2112电连接,其中所述第一支撑件2121与所述第二电极元件2112之间绝缘连接,其中所述第二支撑件2122与所述第一电极元件2111之间绝缘连接。Wherein, the step b includes that the first terminal 301 is electrically connected to each of the first electrode elements 2111 through a first support 2121 of the support 212, and the second terminal 302 is electrically connected to each of the first electrode elements 2111. A second support member 2122 of the support member 212 is electrically connected to each of the second electrode elements 2112, wherein the first support member 2121 and the second electrode element 2112 are insulated and connected, and the second support member 2122 and the first electrode element 2111 are insulated and connected.
其中,所述步骤b中包括,分层安装一组支撑层213于所述支撑件212以形成所述支撑空间201,且相邻的所述支撑层213之间形成所述支撑空间201,其中所述第一电极元件2111和所述第二电极元件2112被交替地支撑于相邻层的所述支撑层213,其中所述支撑层213由不导电材料制成。Wherein, the step b includes: installing a group of supporting layers 213 on the supporting member 212 in layers to form the supporting space 201, and forming the supporting space 201 between adjacent supporting layers 213, wherein The first electrode element 2111 and the second electrode element 2112 are alternately supported on the support layer 213 of an adjacent layer, wherein the support layer 213 is made of a non-conductive material.
其中,所述电极元件211具有一组通孔202以连通相邻的所述支撑空间201。Wherein, the electrode element 211 has a set of through holes 202 to communicate with the adjacent supporting spaces 201.
在本实施例中,所述电极装置20能够被自由地放置或者取出于所述腔室101,以便于工作人员操作,即工作人员能够在外界提前将所述基材600放置于所述电极装置20的所述支撑空间201,然后再将所述电极装置20放入所述腔室101内,从而便于工作人员取出所述电极装置20,以便于清洁或者换新所述电极装置20,或者便于清洁所述腔室101的内壁。此外,所述电极装置20能够被重复利用,即在第二次镀膜时,所述电极装置20能够被用于再次安装另一批量的所述基材600,然后被置于所述腔室101内实现再次镀膜,有利于大批量生产。In this embodiment, the electrode device 20 can be freely placed or taken out of the chamber 101 to facilitate the operation of the staff, that is, the staff can place the substrate 600 on the electrode device in advance in the outside world. 20 of the supporting space 201, and then put the electrode device 20 into the chamber 101, so that the staff can take out the electrode device 20 for cleaning or replacement of the electrode device 20, or for convenient Clean the inner wall of the chamber 101. In addition, the electrode device 20 can be reused, that is, in the second coating, the electrode device 20 can be used to install another batch of the substrate 600 again, and then be placed in the chamber 101 Re-coating is realized inside, which is conducive to mass production.
可选地,所述电极装置20能够被固定设置于所述腔室101内,也就是说, 在镀膜前后,所述电极装置20始终位于所述腔室101内而无需被取出。Optionally, the electrode device 20 can be fixedly arranged in the chamber 101, that is, before and after coating, the electrode device 20 is always located in the chamber 101 without being taken out.
如图4所示,进一步地,所述腔体10具有与所述腔室101相通的至少一抽气口11、至少一进气口12以及至少一进料口13,其中所述抽气口11用于接入管道抽出所述腔室101内的气体,其中所述进气口12用于接入管道向所述腔室101内通入氮气、四氟化碳或氦气、氩气等惰性气体的等离子体源气体,其中所述进料口13用于接入管道向所述腔室101内通入氢气和向所述腔室101内通入碳氢气体等反应原料,所述碳氢气体例如1-6碳原子数的烷烃、烯烃、炔烃等气态原料的其中一种或者多种组合,或者由更高碳原子数的液态的碳氢原料汽化而成的气态原料等的其中一种或者多种组合。可以理解的是,所述管道均能够被分别设置一开关阀以分别控制管道的开关,实现气体的流通与关闭,或者所述开关阀能够控制被充入所述腔室101内的气体的流量大小,在此不受限制。As shown in FIG. 4, further, the cavity 10 has at least one suction port 11, at least one gas inlet 12, and at least one feed port 13 communicating with the cavity 101, wherein the gas suction port 11 is used for The gas in the chamber 101 is extracted from the access pipe, wherein the gas inlet 12 is used for the access pipe to pass inert gases such as nitrogen, carbon tetrafluoride, helium, argon, etc. into the chamber 101 Of the plasma source gas, wherein the feed port 13 is used to connect a pipeline to pass hydrogen gas into the chamber 101 and pass reaction raw materials such as hydrocarbon gas into the chamber 101, the hydrocarbon gas For example, one or more combinations of gaseous raw materials such as alkanes, alkenes, and alkynes with 1-6 carbon atoms, or one of gaseous raw materials vaporized from liquid hydrocarbon raw materials with higher carbon atoms, etc. Or multiple combinations. It is understandable that each of the pipelines can be provided with an on-off valve to respectively control the on-off of the pipeline to realize the circulation and closing of the gas, or the on-off valve can control the flow rate of the gas filled into the chamber 101 The size is not limited here.
进一步地,所述进料口13还可以用于向所述腔室101内充入N、Si、F、B等掺杂元素的辅助气体。例如,掺杂的Si元素的反应原料包括但不限于含硅有机化合物,包括有机直链硅氧烷、环硅氧烷、烷氧基硅烷、含不饱和碳碳双键硅氧烷的其中一种或者多种组合。进一步地,选择六甲基二硅氧烷、四甲基二乙烯基二硅氧烷、六甲基环三硅氧烷、八甲基环四硅氧烷。例如,掺杂的N元素的反应原料包括但不限于N
2、含氮碳氢化合物。例如,掺杂的F元素的反应原料包括但不限于氟碳化合物,进一步地,选自四氟化碳、四氟乙烯。例如,掺杂的B元素的反应原料包括但不限于常压下沸点低于300℃的硼烷,进一步地,选择戊硼烷、己硼烷。
Further, the feed port 13 can also be used to fill the chamber 101 with auxiliary gases such as N, Si, F, B and other doping elements. For example, the reaction raw material for the doped Si element includes, but is not limited to, silicon-containing organic compounds, including one of organic linear siloxanes, cyclosiloxanes, alkoxysilanes, and unsaturated carbon-carbon double bond-containing siloxanes. Kind or multiple combinations. Further, hexamethyldisiloxane, tetramethyldivinyldisiloxane, hexamethylcyclotrisiloxane, and octamethylcyclotetrasiloxane are selected. For example, the reaction raw materials of the doped N element include, but are not limited to, N 2 and nitrogen-containing hydrocarbons. For example, the raw materials for the doped F element include but are not limited to fluorocarbon compounds, and are further selected from carbon tetrafluoride and tetrafluoroethylene. For example, the raw material for the doped B element includes, but is not limited to, borane with a boiling point lower than 300° C. under normal pressure, and further, pentaborane and hexaborane are selected.
在本实施例中,所述抽气口11被设置于所述腔体10的所述腔室101的中部位置,其中所述进气口12和所述进料口13均被设置于所述腔体10的所述腔室101的侧壁位置,以使气体从所述腔室101的侧壁的所述进气口12和所述进料口13被充入,并从所述腔室101的中部位置的所述抽气口11被抽出,以确保被充入的气体尽量均匀地扩散至每个所述基材600的表面,从而尽可能地使每个基材600的表面被均匀地镀上所述薄膜。In this embodiment, the suction port 11 is provided in the middle of the chamber 101 of the cavity 10, wherein the gas inlet 12 and the feed port 13 are both provided in the cavity. The position of the side wall of the chamber 101 of the body 10 so that gas is filled from the gas inlet 12 and the feed port 13 of the side wall of the chamber 101, and from the chamber 101 The suction port 11 in the middle of the position is drawn out to ensure that the filled gas diffuses to the surface of each substrate 600 as evenly as possible, so that the surface of each substrate 600 is evenly plated as much as possible The above film.
可选地,所述抽气口11可以被设置于所述腔室101的底壁或者顶壁的中部,所述抽气口11也可以被连通于被设置于所述腔室101的中部的一抽气柱,即所述抽气柱位于所述电极装置20的中部,其中所述进气口12和所述进料口13可以位于所述腔室101的同一侧壁,也可以分别位于所述腔室101的不同侧壁。可 选地,所述抽气口11可以被设置于所述腔室101的侧壁位置,所述进气口12和所述进料口13可以被设置于所述腔室101的中部位置或者与所述抽气口11相反的侧壁位置等,在此不受限制。Optionally, the suction port 11 may be provided in the middle of the bottom or top wall of the chamber 101, and the suction port 11 may also be connected to a suction port provided in the middle of the chamber 101. The air column, that is, the suction column is located in the middle of the electrode device 20, wherein the air inlet 12 and the feed inlet 13 may be located on the same side wall of the chamber 101, or may be located on the same side wall of the chamber 101 respectively. Different side walls of the chamber 101. Optionally, the suction port 11 may be provided at a side wall position of the chamber 101, and the air intake port 12 and the feed port 13 may be provided at the middle position of the chamber 101 or at the same position as the side wall of the chamber 101. The position of the side wall opposite to the suction port 11 is not limited here.
可以理解的是,所述抽气口11、所述进气口12以及所述进料口13在所述腔室101的相对位置能够被根据实际需求进行预设,以尽可能地满足大批量的所述基材600被均匀镀膜的需求,以确保规格统一化。It is understandable that the relative positions of the suction port 11, the gas inlet 12, and the feed port 13 in the chamber 101 can be preset according to actual needs, so as to meet the needs of mass production as much as possible. The substrate 600 needs to be uniformly coated to ensure uniform specifications.
进一步地,在所述步骤S20中,所述镀膜设备100以化学气相沉积的方式制备所述薄膜的步骤,包括:Further, in the step S20, the step of preparing the thin film by the method of chemical vapor deposition by the coating equipment 100 includes:
S01、所述电极装置20位于所述腔室101内,其中所述基材600被支撑于所述电极装置20的所述支撑空间201,对所述腔室101进行负压操作如抽真空,在镀膜时,由抽真空泵通过所述抽气口11将所述腔室101内的空气抽出以使所述腔室101内接近真空状态,以尽量降低所述腔室101内残留的空气影响镀膜质量,直到所述腔室101内气压达到预设气压值。S01. The electrode device 20 is located in the chamber 101, wherein the substrate 600 is supported in the support space 201 of the electrode device 20, and a negative pressure operation such as vacuuming is performed on the chamber 101, During film coating, the air in the chamber 101 is drawn out by the vacuum pump through the air extraction port 11 to make the chamber 101 close to a vacuum state, so as to minimize the residual air in the chamber 101 affecting the coating quality , Until the air pressure in the chamber 101 reaches the preset air pressure value.
S02、进入对所述基材600表面进行表面刻蚀处理或者表面清洗与活化阶段,具体地,气体经由所述进气口12被持续充入所述腔室101以供对所述基材600进行表面刻蚀处理,优选地,通过所述进气口12向所述腔室101内通入氩气或者氦气,其中通入所述气体的流量大致为10sccm~1000sccm,优选为80或100sccm。同时,一真空泵用于持续地一定量地抽出所述腔室101内的气体并维持所述腔室101内的气压保持在0.01-100Pa以内,优选为8Pa或10Pa或者100Pa。同时,所述供电单元30的所述脉冲电源31提供脉冲电压作用于所述腔室101内的气体,以清洗和活化所述基材600的表面,从而实现对所述基材600的表面进行刻蚀处理。优选地,所述供电单元30的所述脉冲电源31提供-100V至-5000V的高压脉冲偏压,占空比1%至90%,供电时间为1-60分钟以内(供电时间即为步骤S02中对所述基材600表面进行清洗与活化的时间),优选地,所述供电单元30的所述脉冲电源31提供电压为-3000V,占空比为20%或30%,频率为10kHz或者40kHz,供电时间为5、10、20、或者30min等。S02. Enter the stage of performing surface etching treatment or surface cleaning and activation on the surface of the substrate 600, specifically, gas is continuously filled into the chamber 101 through the air inlet 12 for the substrate 600 Perform surface etching treatment, preferably, argon or helium is introduced into the chamber 101 through the gas inlet 12, wherein the flow rate of the gas is approximately 10 sccm to 1000 sccm, preferably 80 or 100 sccm . At the same time, a vacuum pump is used to continuously extract a certain amount of gas in the chamber 101 and maintain the air pressure in the chamber 101 within 0.01-100 Pa, preferably 8 Pa or 10 Pa or 100 Pa. At the same time, the pulse power source 31 of the power supply unit 30 provides a pulse voltage to act on the gas in the chamber 101 to clean and activate the surface of the substrate 600, so as to achieve the surface of the substrate 600. Etching treatment. Preferably, the pulse power supply 31 of the power supply unit 30 provides a high-voltage pulse bias voltage of -100V to -5000V, a duty ratio of 1% to 90%, and a power supply time within 1-60 minutes (the power supply time is step S02 The time for cleaning and activating the surface of the substrate 600), preferably, the pulse power supply 31 of the power supply unit 30 provides a voltage of -3000V, a duty cycle of 20% or 30%, and a frequency of 10kHz or 40kHz, power supply time is 5, 10, 20, or 30min, etc.
值得一提的是,在对所述基材600表面进行清洗与活化阶段的过程中,通过所述进气口12充入所述腔室101内的气体流量能够被预设在合理范围内,以防止被充入所述腔室101内的气体的流量过高或者过低均会影响所述基材600表面离化效果的现象。所述供电单元30的所述脉冲电源31提供的所述脉冲电压被预 设在合理范围内,以防止电压过低达不到对所述基材600表面进行良好的清洗与活化效果,或者电压过高存在损坏所述基材600的风险。所述供电单元30的所述脉冲电源31的供电时间能够被预设在合理范围内,以防止供电时间过短达不到对所述基材600表面进行良好的清洗与活化效果,或者供电时间过长会延长整个镀膜工艺的周期,造成不必要的浪费。It is worth mentioning that in the process of cleaning and activating the surface of the substrate 600, the gas flow rate charged into the chamber 101 through the air inlet 12 can be preset within a reasonable range. In order to prevent the phenomenon that the flow rate of the gas filled into the chamber 101 is too high or too low, which will affect the surface ionization effect of the substrate 600. The pulse voltage provided by the pulse power supply 31 of the power supply unit 30 is preset within a reasonable range to prevent the voltage from being too low to achieve a good cleaning and activation effect on the surface of the substrate 600, or the voltage If it is too high, there is a risk of damaging the substrate 600. The power supply time of the pulse power supply 31 of the power supply unit 30 can be preset within a reasonable range to prevent the power supply time from being too short to achieve a good cleaning and activation effect on the surface of the substrate 600, or the power supply time Too long will prolong the cycle of the entire coating process and cause unnecessary waste.
S03、在所述基材600表面进行镀膜,具体地,通过所述进气口12向所述腔室101内充入所述气体,通过所述进料口13向所述腔室101内充入氢气,和向所述腔室101内充入碳氢气体或者经汽化后碳氢气体等反应原料,或者进一步地向所述腔室101内充入含有掺杂原料等的气体。优选地,被充入所述腔室101内的气体流量为10-200sccm、氢气的气体流量为0-100sccm、碳氢气体等反应原料的气体流量为50-1000sccm或者掺杂元素反应原料的气体流量为0-100sccm。同时,通过真空泵持续地一定量地抽出所述腔室101内的气体并维持所述腔室101内的气压保持在0.01-100Pa以内,优选为8Pa或10Pa或者100Pa。同时,利用所述供电单元30提供射频电场和/或高压脉冲偏压辅助等离子体化学气相沉积的方式制备所述薄膜于所述基材600的表面,其中所述供电单元30提供射频电压的功率为10-800W,或者提供脉冲偏压的电压为-100V至-5000V,占空比为10%-80%,所述供电单元30的供电时间为5-300分钟,即所述步骤S03中,对所述基材600进行镀膜的时间大致为5-300分钟。S03. Coating on the surface of the substrate 600, specifically, filling the chamber 101 with the gas through the air inlet 12, and filling the chamber 101 through the inlet 13 Hydrogen is introduced, and the chamber 101 is filled with reaction materials such as hydrocarbon gas or vaporized hydrocarbon gas, or the chamber 101 is further filled with gas containing dopant materials and the like. Preferably, the gas flow rate charged into the chamber 101 is 10-200 sccm, the gas flow rate of hydrogen gas is 0-100 sccm, and the gas flow rate of the reaction raw materials such as hydrocarbon gas is 50-1000 sccm or the gas doped with element reaction raw materials The flow rate is 0-100sccm. At the same time, a certain amount of gas in the chamber 101 is continuously extracted by a vacuum pump and the air pressure in the chamber 101 is maintained within 0.01-100 Pa, preferably 8 Pa or 10 Pa or 100 Pa. At the same time, the power supply unit 30 is used to provide a radio frequency electric field and/or a high-voltage pulse bias assisted plasma chemical vapor deposition method to prepare the film on the surface of the substrate 600, wherein the power supply unit 30 provides the power of the radio frequency voltage It is 10-800W, or the pulse bias voltage is -100V to -5000V, the duty cycle is 10%-80%, and the power supply time of the power supply unit 30 is 5-300 minutes, that is, in step S03, The time for coating the substrate 600 is approximately 5-300 minutes.
在所述步骤S03中,具体地,所述供电单元30能够提供射频和/或高压脉冲偏压作用于所述腔室101内的气体,其中所述供电单元30的所述射频电源32通过提供射频电场对所述腔室101内的气体进行放电以使所述腔室101内处于等离子体环境和所述反应气体原料处于高能量状态。所述脉冲电源31通过提供高压脉冲偏压中的强电压在所述腔室101内产生强电场,以使处于高能量状态的活性粒子受到强电场作用加速沉积于所述基材600的表面,并形成非晶态碳网络结构。所述脉冲电源31通过提供高压脉冲偏压中的空电压或者低电压的状态,以使被沉积于所述基材600表面的非晶态碳网络结构进行自由驰豫,并在热力学作用下碳结构向稳定相--弯曲石墨烯片层结构转变,并埋置于非晶态碳网络中,从而在所述基材600表面形成所述薄膜。In the step S03, specifically, the power supply unit 30 can provide radio frequency and/or high voltage pulse bias to act on the gas in the chamber 101, wherein the radio frequency power supply 32 of the power supply unit 30 is provided by The radio frequency electric field discharges the gas in the chamber 101 so that the chamber 101 is in a plasma environment and the reactive gas material is in a high-energy state. The pulse power source 31 generates a strong electric field in the chamber 101 by providing a strong voltage in a high-voltage pulse bias, so that the active particles in a high-energy state are accelerated by the strong electric field to deposit on the surface of the substrate 600, And form an amorphous carbon network structure. The pulse power supply 31 provides the empty voltage or the low voltage state in the high-voltage pulse bias, so that the amorphous carbon network structure deposited on the surface of the substrate 600 relaxes freely, and the carbon under the action of thermodynamics The structure is transformed into a stable phase-curved graphene sheet structure, and is embedded in the amorphous carbon network, thereby forming the thin film on the surface of the substrate 600.
需要理解的是,被充入所述腔室101内的所述氮气或者氦气等气体、所述氢气、所述反应原料气体或者所述掺杂元素反应原料气体的气流流量的比例决定了 所述薄膜中的原子比,从而影响所述薄膜的质量。通过预设所述供电单元30提供的射频和/或脉冲偏压的功率大小或者电压大小等参数,能够实现调控在镀膜过程中的温度大小、离化率或者沉积速率等相关参数,或者通过预设所述供电单元30的供电时间,防止因镀膜时间过短而导致所述薄膜较薄、硬度表现差等现象,或者因镀膜时间过长而导致所述薄膜较厚而影响透明性等现象的发生。It should be understood that the ratio of the gas flow rate of the nitrogen gas or helium gas, the hydrogen gas, the reaction raw material gas, or the doping element reaction raw material gas that is filled into the chamber 101 determines the flow rate of the gas. The atomic ratio in the film, thereby affecting the quality of the film. By presetting parameters such as the power or voltage of the radio frequency and/or pulse bias provided by the power supply unit 30, the temperature, ionization rate, or deposition rate and other related parameters during the coating process can be adjusted, or through preset The power supply time of the power supply unit 30 is set to prevent the phenomenon that the film is thinner and the hardness is poor due to the coating time is too short, or the film is thicker due to the coating time is too long, which affects transparency, etc. occur.
也就是说,在所述步骤S03中,能够不向所述腔室101内充入不同流量的氢气,或者向所述腔室101内充入一定量的氢气,以制备含不同氢含量的DLC薄膜。可以理解的是,氢含量较高的DLC薄膜相较于氢含量较低的DLC薄膜有着更高的润滑性和透明性,而在所述步骤S03中,向所述腔室101内充入一定量的氢气,有利于镀膜过程中SP3键的形成,在一定程度上可以提高了所述薄膜的硬度,但随着氢含量的进一步提高,所述薄膜的硬度会逐步下降,因此根据不同的镀膜需求,在所述步骤S03中,可以选择性地通过所述进料口13向所述腔室101内充入预设量的氢气气体。That is to say, in the step S03, it is possible not to fill the chamber 101 with hydrogen at different flow rates, or to fill the chamber 101 with a certain amount of hydrogen to prepare DLC with different hydrogen content. film. It is understandable that the DLC film with higher hydrogen content has higher lubricity and transparency than the DLC film with lower hydrogen content, and in the step S03, a certain amount is filled into the chamber 101 A large amount of hydrogen is conducive to the formation of SP3 bonds during the coating process, which can increase the hardness of the film to a certain extent, but as the hydrogen content further increases, the hardness of the film will gradually decrease. Therefore, according to different coatings As required, in the step S03, a preset amount of hydrogen gas can be selectively filled into the chamber 101 through the feed port 13.
相应地,在所述步骤S03中,能够选择性地通过所述进料口13向所述腔室101内充入一定量的指定的掺杂元素反应原料。例如,向所述腔室101内充入含氟元素的反应原料,使得制备的所述薄膜具有更高的膜层疏水效果和透明度,但当氟原子含量超过20%时,所述薄膜的硬度会显著降低(低于莫氏硬度4H)。Correspondingly, in the step S03, a certain amount of designated doping element reaction raw materials can be selectively filled into the chamber 101 through the feed port 13. For example, the chamber 101 is filled with fluorine-containing reaction raw materials, so that the prepared film has a higher hydrophobic effect and transparency, but when the fluorine atom content exceeds 20%, the hardness of the film Will be significantly reduced (less than 4H on the Mohs hardness).
S04、当所述步骤S03的镀膜时间结束后,通过向所述腔室101内充入空气以使所述腔室101处于常压状态。即通过向所述腔室101内充入一定量的空气使所述腔室101回归常压状态,以便于工作人员打开所述腔室101并取出所述基材600,至此一次镀膜工艺结束。在整个镀膜工艺过程中,所述镀膜设备100在制备薄膜的过程中工艺可控性较好,有利于快速制备目标薄膜。S04. After the coating time in the step S03 is over, the chamber 101 is filled with air to keep the chamber 101 in a normal pressure state. That is, the chamber 101 is returned to a normal pressure state by filling a certain amount of air into the chamber 101, so that the staff can open the chamber 101 and take out the substrate 600, so far the coating process ends. In the entire coating process, the coating equipment 100 has better process controllability in the process of preparing a thin film, which is conducive to rapid preparation of a target thin film.
可选地,所述脉冲电源31也能够被实施为对称式双向脉冲电源,即所述脉冲电源31提供的正压与负压的值的大小相同。或者所述脉冲电源31被实施为非对称式双向脉冲电源,其中所述脉冲电源31提供的负压值的大小大于正压值的大小,以提供所述薄膜的质量,在此不受限制。也就是说,所述腔体10未被接地,其中所述腔体10能够具备正压值。Optionally, the pulse power supply 31 can also be implemented as a symmetrical bidirectional pulse power supply, that is, the positive pressure and the negative pressure provided by the pulse power supply 31 have the same magnitude. Or the pulse power source 31 is implemented as an asymmetric bidirectional pulse power source, wherein the magnitude of the negative pressure value provided by the pulse power source 31 is greater than the magnitude of the positive pressure value to provide the quality of the film, which is not limited here. In other words, the cavity 10 is not grounded, and the cavity 10 can have a positive pressure value.
需要指出的是,所述电极装置20的形状结构不做限制,在所述腔室101的容积大小内,所述电极装置20的形状大小或者数量能够做适应性的调整。优选地,所述腔体10的尺寸大小为:800mm×638mm×740mm,材料选用不锈钢。进 一步地,所述腔体10具有一可开合的密封门,以供工作人员打开或者密封关闭所述腔室101,以放置或者取出所述基材600与所述腔室101。It should be pointed out that the shape and structure of the electrode device 20 are not limited. Within the volume of the chamber 101, the shape or number of the electrode device 20 can be adjusted adaptively. Preferably, the size of the cavity 10 is 800 mm×638 mm×740 mm, and the material is stainless steel. Further, the cavity 10 has an openable and closable sealed door for a worker to open or seal the cavity 101 to place or take out the substrate 600 and the cavity 101.
举例地,所述镀膜设备100在镀膜过程中的各参数如下:进气量:Ar/N
2/H
2/CH
4:50-500sccm,C
2H
2/O
2:10-200sccm;镀膜前(即所述步骤S02阶段)所述腔室101的真空度:小于2×10
-3Pa;镀膜时(即所述步骤S03阶段)所述镀膜腔101的真空度:0.1~20Pa;镀膜电压:-300~-3500V,占空比:5~100%,频率:20~360KHz;镀膜时间:0.1~5hrs,所述薄膜的厚度小于50纳米,在此仅作举例,并不对本发明作为限制。
For example, the parameters of the coating equipment 100 during the coating process are as follows: Air intake: Ar/N 2 /H 2 /CH 4 : 50-500 sccm, C 2 H 2 /O 2 : 10-200 sccm; before coating (I.e. the step S02 stage) the vacuum degree of the chamber 101: less than 2×10 -3 Pa; during coating (i.e. the step S03 stage) the vacuum degree of the coating chamber 101: 0.1-20 Pa; coating voltage : -300~-3500V, duty ratio: 5~100%, frequency: 20~360KHz; coating time: 0.1~5hrs, the thickness of the film is less than 50 nanometers, this is only an example, and the present invention is not limited .
进一步地,本实施例还提供了所述薄膜,其中所述薄膜由所述镀膜设备100制备,并形成于所述基材600的表面。可以理解的是,所述薄膜可以由所述镀膜设备100经一次或者多次镀膜在所述基材600表面形成的一层或者多层薄膜。Furthermore, this embodiment also provides the thin film, wherein the thin film is prepared by the coating equipment 100 and formed on the surface of the substrate 600. It is understandable that the thin film may be one or more thin films formed on the surface of the substrate 600 by the coating equipment 100 after one or more coatings.
本发明的第二较佳实施例提供了一镀膜设备,其中所述镀膜设备能够用于制备各种膜层,并且能够通过利用等离子体化学沉积(PECVD)技术向至少一待镀膜工件表面化学沉积形成膜层。The second preferred embodiment of the present invention provides a coating equipment, wherein the coating equipment can be used to prepare various film layers, and can chemically deposit on the surface of at least one workpiece to be coated by using plasma chemical deposition (PECVD) technology To form a film layer.
等离子体增强化学气相沉积(PECVD)工艺相对于现有的其他沉积工艺有很多优点:(1)干式沉膜不需要使用有机溶剂;(2)等离子体对基体表面的刻蚀作用,使所沉积上的薄膜与基体粘结性好;(3)可以对不规则基体表面均匀沉积镀膜,气相渗透性极强;(4)涂层可设计性好,相比于液相法微米级控制精度,化学气相法可在纳米级尺度进行涂层厚度的控制;(5)涂层结构设计容易,化学气相法使用等离子体激活,对不同材料的复合涂层不需要设计特定的引发剂进行引发,通过输入能量的调控即可将多种原材料复合在一起;(6)致密性好,化学气相沉积法在等离子体引发过程中往往会对多个活性位点进行激活,类似于溶液反应中一个分子上有多个官能团,分子链之间通过多个官能团形成交联结构;(7)作为一种镀膜处理技术手段,其普适性极好,镀膜的对象、镀膜使用的原材料选择的范围都很广。Compared with other existing deposition processes, the plasma enhanced chemical vapor deposition (PECVD) process has many advantages: (1) Dry deposition does not require the use of organic solvents; (2) The etching effect of plasma on the surface of the substrate makes the The deposited film has good adhesion to the substrate; (3) The coating can be uniformly deposited on the surface of the irregular substrate, and the gas permeability is extremely strong; (4) The coating can be designed well, compared to the liquid phase method with micron-level control accuracy , The chemical vapor method can control the coating thickness at the nanometer scale; (5) the coating structure design is easy, the chemical vapor method uses plasma activation, and the composite coating of different materials does not need to design a specific initiator to initiate. A variety of raw materials can be compounded together through the control of input energy; (6) The compactness is good, and the chemical vapor deposition method often activates multiple active sites during the plasma initiation process, similar to a molecule in a solution reaction There are multiple functional groups, and the molecular chains form a cross-linked structure through multiple functional groups; (7) As a coating treatment technology, its universality is excellent, and the range of coating objects and raw materials used for coating are very wide. wide.
参考附图6A至附图7,所述镀膜设备91包括所述反应腔体910、一气体供给部920、一抽气装置930以及一支架940。Referring to FIGS. 6A to 7, the coating equipment 91 includes the reaction chamber 910, a gas supply part 920, an air extraction device 930 and a support 940.
所述反应腔体910具有一反应腔9100,其中所述反应腔9100能够保持相对密闭,以使得所述反应腔9100能够被保持在期望的真空度。The reaction cavity 910 has a reaction cavity 9100, wherein the reaction cavity 9100 can be kept relatively airtight, so that the reaction cavity 9100 can be maintained at a desired vacuum degree.
所述气体供给部920用于朝向所述反应腔体910的所述反应腔9100提供气 体。The gas supply part 920 is used to supply gas toward the reaction chamber 9100 of the reaction chamber body 910.
气体可以是反应气体,基于膜层要求的不同,可以选择不同的反应气体,比如说当膜层是DLC膜层时,所述反应气体可以是C
xH
y,其中x为1-10的整数,y为1-20的整数。反应气体可以是单一气体,也可以是混合气体。可选地,反应气体可以是常压下为气态的甲烷、乙烷、丙烷、丁烷、乙烯、乙炔、丙烯或者是丙炔,也可以是经过减压或者是加热蒸发形成的蒸气。也就是说,常温下为液态的原料也可以通过所述气体供给部920以气态的方式向所述反应腔9100提供。
The gas can be a reactive gas. Based on the requirements of the film layer, different reactive gases can be selected. For example, when the film layer is a DLC film layer, the reactive gas can be C x H y , where x is an integer of 1-10 , Y is an integer of 1-20. The reaction gas may be a single gas or a mixed gas. Optionally, the reaction gas may be gaseous methane, ethane, propane, butane, ethylene, acetylene, propylene or propyne under normal pressure, or may be vapor formed by evaporation under reduced pressure or heating. In other words, the raw materials that are liquid at room temperature may also be provided to the reaction chamber 9100 in a gaseous manner through the gas supply part 920.
气体可以是等离子体源气体,可以但是并不限制于惰性气体、氮气、氟碳化合物,其中惰性气体举例但是并不限制于氦气或者是氩气,氟碳化合物可以是但是并不限制于四氟化碳。等离子体源气体可以是单一气体,也可以是两种或者是两种以上的气体的混合物。The gas can be a plasma source gas, and can be, but is not limited to, inert gas, nitrogen, and fluorocarbon. Among them, the inert gas is exemplified but not limited to helium or argon. The fluorocarbon can be but not limited to four. Carbon fluoride. The plasma source gas can be a single gas, or a mixture of two or more gases.
气体可以是辅助气体,辅助气体可以和反应气体配合形成膜层,以赋予膜层一些预期的特性,比如说膜层的强度,膜层的柔韧性等。辅助气体可以是非碳氢气体,比如说氮气、氢气、氟碳气体等。辅助气体可以和反应气体同时向所述反应腔体910被供给,也可以根据需求按照先后的次序被通入。辅助气体的加入能够调节膜层中各元素的比例,碳氢键、碳氮键和氮氢键的比例,从而改变膜层的性质。The gas can be an auxiliary gas, and the auxiliary gas can cooperate with the reaction gas to form a film layer to give the film layer some expected characteristics, such as the strength of the film layer, and the flexibility of the film layer. The auxiliary gas can be a non-hydrocarbon gas, such as nitrogen, hydrogen, fluorocarbon gas, and so on. The auxiliary gas can be supplied to the reaction chamber 910 at the same time as the reaction gas, or can be passed into the reaction chamber 910 according to requirements. The addition of auxiliary gas can adjust the ratio of the elements in the film, the ratio of carbon-hydrogen bonds, carbon-nitrogen bonds, and nitrogen-hydrogen bonds, thereby changing the properties of the film.
所述抽气装置930被可连通于所述反应腔9100地连接于所述反应腔体910。所述抽气装置930能够控制所述反应腔9100内的压力。所述反应腔9100内的压力将影响到整个镀膜过程的效率和最后的结果。在镀膜过程中,随着原料气体的通入和等离子体的生成,整个所述反应腔9100的压力在一个阶段中不断地发生变化,通过所述抽气装置930的抽气功率和所述气体供给部920的供气功率的调整,可以使得所述反应腔9100的压力保持在一个预期的稳定状态。The suction device 930 is connected to the reaction chamber body 910 so as to be able to communicate with the reaction chamber 9100. The air extraction device 930 can control the pressure in the reaction chamber 9100. The pressure in the reaction chamber 9100 will affect the efficiency of the entire coating process and the final result. During the coating process, with the introduction of the raw material gas and the generation of plasma, the pressure of the entire reaction chamber 9100 changes continuously in one stage. The pumping power of the pumping device 930 and the gas The adjustment of the gas supply power of the supply part 920 can keep the pressure of the reaction chamber 9100 in an expected stable state.
也就是说,不仅可以通过所述抽气装置930,以抽气的方式降低所述反应腔9100内的压力,也可以通过所述气体供给部920,以供气的方式在某些过程中增加所述反应腔9100内的压力。比如说在镀膜过程结束后,通过所述气体供给部920可以供给空气或者是其他气体,以使得所述反应腔9100内的气压和所述反应腔体910外的气压持平,从而使得所述反应腔9100内的所述待镀膜工件可以被取出。根据本发明的至少一实施例,所述气体供给部920的供气范围供给反应气体的流速控制为10sccm-200sccm。根据本发明的至少一实施例,所述气体供 给部920的离子源气体的流速控制为50sccm~500sccm。That is to say, not only can the pressure in the reaction chamber 9100 be reduced in a manner of pumping through the pumping device 930, but also the pressure in the reaction chamber 9100 can be increased in a manner of supplying gas through the gas supply part 920. The pressure in the reaction chamber 9100. For example, after the coating process is completed, air or other gases can be supplied through the gas supply part 920, so that the pressure in the reaction chamber 9100 and the pressure outside the reaction chamber 910 are equal, so that the reaction The workpiece to be coated in the cavity 9100 can be taken out. According to at least one embodiment of the present invention, the flow rate of the reactant gas supplied from the gas supply range of the gas supply part 920 is controlled to be 10 sccm-200 sccm. According to at least one embodiment of the present invention, the flow rate of the ion source gas of the gas supply part 920 is controlled to be 50 sccm to 500 sccm.
所述支架940位于所述反应腔体910的所述反应腔9100。所述支架940能够支撑所述镀膜工件以保持所述待镀膜工件于所述反应腔体910的所述反应腔9100。多个所述待镀膜工件可以被支撑于所述支架940。The bracket 940 is located in the reaction cavity 9100 of the reaction cavity 910. The support 940 can support the coated workpiece to hold the workpiece to be coated in the reaction chamber 9100 of the reaction chamber 910. A plurality of the workpieces to be coated may be supported on the support 940.
进一步地,所述镀膜设备91包括一放电装置950,其中所述放电装置950能够提供射频电场和/或脉冲电场,在射频电场下,等离子气体源可以被电离以生成等离子体。在脉冲电场下,等离子体能够朝向所述待镀膜工件移动以沉积在所述待镀膜工件的表面。Further, the coating equipment 91 includes a discharge device 950, wherein the discharge device 950 can provide a radio frequency electric field and/or a pulsed electric field, and a plasma gas source can be ionized to generate plasma under the radio frequency electric field. Under the pulsed electric field, the plasma can move toward the workpiece to be coated to deposit on the surface of the workpiece to be coated.
所述放电装置950能够提供预期的电场,以在所述反应腔体的所述反应腔内生成等离子体,并且所述等离子体能够活化部分气体,以在所述待镀膜工件表面形成膜层。The discharge device 950 can provide a desired electric field to generate plasma in the reaction chamber of the reaction chamber, and the plasma can activate part of the gas to form a film on the surface of the workpiece to be coated.
进一步地,在本实施例中,所述镀膜设备91的所述支架是一多层支架940,以容纳多个所述待镀膜工件,从而有利于提供所述反应腔9100的空间利用率。Further, in this embodiment, the support of the coating equipment 91 is a multi-layer support 940 to accommodate a plurality of the workpieces to be coated, thereby facilitating the improvement of the space utilization of the reaction chamber 9100.
所述支架940的部分是由导电材料制成的,所述支架940的至少部分可以被可导通地连接于所述放电装置950以作为所述放电装置950的电极使用。值得一提的是,所述支架940能够在对于所述待镀膜工件起到支撑作用的同时,被作为所述放电装置950的电极使用,从而不需要额外在所述镀膜设备91的所述反应腔9100内布置电极。Part of the bracket 940 is made of a conductive material, and at least a part of the bracket 940 can be conductively connected to the discharge device 950 for use as an electrode of the discharge device 950. It is worth mentioning that while the support 940 can support the workpiece to be coated, it can be used as an electrode of the discharge device 950, so that no additional reaction in the coating device 91 is required. Electrodes are arranged in the cavity 9100.
在本发明的另一些实施例中,所述放电装置950的电极可以被布置在所述支架940周围,以在被放置在所述支架940的所述待镀膜工件的周围形成电场。In other embodiments of the present invention, the electrodes of the discharge device 950 may be arranged around the support 940 to form an electric field around the workpiece to be coated placed on the support 940.
值得注意的是,在本实施例中,所述待镀膜工件以卧式的方式被支撑于所述支架940。所述支架940包括多个支撑件941,其中所述支撑件941被间隔地保持在所述反应腔9100。所述待镀膜工件被支撑于所述支架940的所述支撑件941。可选地,所述支撑件941位于一个水平位置。It is worth noting that, in this embodiment, the workpiece to be coated is supported on the support 940 in a horizontal manner. The support 940 includes a plurality of support members 941, wherein the support members 941 are held in the reaction chamber 9100 at intervals. The workpiece to be coated is supported by the support 941 of the bracket 940. Optionally, the support 941 is located in a horizontal position.
所述放电装置950的电极中的阴极可以被布置在所述待镀膜工件的下方,从而当气体在电场中被电离为等离子体,等离子体中的正离子能够朝向阴极运动,从而加速朝向所述待镀膜工件运行,以有利于膜层和所述待镀膜工件的结合强度。The cathode in the electrode of the discharge device 950 may be arranged below the workpiece to be coated, so that when the gas is ionized into plasma in the electric field, the positive ions in the plasma can move toward the cathode, thereby accelerating toward the The work piece to be coated is operated to facilitate the bonding strength between the film layer and the work piece to be coated.
然而,出现的一个问题在于,由于所述待镀膜工件的表面一般是由塑料、玻璃等导电性较差的材料形成的,使得电荷容易积累在所述待镀膜工件的表面,因此当等离子体中的正离子在电场作用下朝向阴极运动时,正离子积累在阴极附近, 比如说所述待镀膜工件的表面,从而对于后续的正离子起到阻碍作用,影响整个镀膜过程,使得镀膜过程的速率下降。However, a problem that arises is that, because the surface of the workpiece to be coated is generally formed of poorly conductive materials such as plastics, glass, etc., it is easy to accumulate charges on the surface of the workpiece to be coated, so when the plasma is When the positive ions move toward the cathode under the action of an electric field, the positive ions accumulate near the cathode, such as the surface of the workpiece to be coated, thereby hindering subsequent positive ions, affecting the entire coating process, and making the rate of the coating process decline.
在本实施例中,所述放电装置950包括一脉冲电源,其中所述脉冲电源被实施为一非对称双极性脉冲电源951。所述非对称双极性脉冲电源951相对于普通的脉冲直流电源而言,是在原来的脉冲周期的基础上增加了一个反向的低电平,从而可以将积累的正电荷击开,比如说积累在所述待镀膜工件表面的正电荷,通过这样的方式来保持镀膜过程的稳定性。In this embodiment, the discharge device 950 includes a pulse power supply, wherein the pulse power supply is implemented as an asymmetric bipolar pulse power supply 951. The asymmetric bipolar pulsed power supply 951 is compared with the ordinary pulsed DC power supply, a reverse low level is added on the basis of the original pulse period, so that the accumulated positive charge can be knocked out, such as It is said that the positive charge accumulated on the surface of the workpiece to be coated can maintain the stability of the coating process in this way.
具体地说,所述支架940包括多个所述支撑件941和至少一连接件942,其中所述连接件942支撑于所述支撑件941以保持所述支撑件941于所述反应腔9100内的不同高度位置。Specifically, the bracket 940 includes a plurality of the supporting members 941 and at least one connecting member 942, wherein the connecting member 942 is supported by the supporting member 941 to keep the supporting member 941 in the reaction chamber 9100 Different height positions.
在本实施例中,所述连接件942被实施为立柱,所述立柱立于所述反应腔体910的内壁。当然本领域技术人员应当理解的是,所述连接件942可以被实施为其他的连接器件,比如说锁链,锁链可以用悬挂的方式保持所述支撑件941于所述反应腔9100。In this embodiment, the connecting member 942 is implemented as a column, and the column stands on the inner wall of the reaction chamber 910. Of course, those skilled in the art should understand that the connecting member 942 can be implemented as other connecting devices, such as a chain, which can hold the supporting member 941 in the reaction chamber 9100 in a hanging manner.
在本发明的另一些实施例中,所述支撑件941被可拆卸地安装于所述反应腔体910,所述反应腔体910可以被设置有凸台或者是凹槽以支撑所述支撑件941于所述反应腔9100。所述支撑件941可以从所述反应腔体910被抽出。In other embodiments of the present invention, the supporting member 941 is detachably mounted on the reaction chamber 910, and the reaction chamber 910 may be provided with a boss or a groove to support the supporting member 941 in the reaction chamber 9100. The supporting member 941 may be drawn out from the reaction chamber 910.
所述立柱的数目可以是二、三、四或者是更多,在本实施例中,所述立柱的数目是四。The number of the pillars may be two, three, four or more. In this embodiment, the number of the pillars is four.
所述支架940的每一所述支撑件941可以被分别可导通地连接于所述非对称双极性脉冲电源951以作为所述非对称双极性脉冲电源951的阴极。值得注意的是,每一层的所述支撑件941可以用于放置所述待镀膜工件。Each of the support members 941 of the support 940 may be respectively conductively connected to the asymmetric bipolar pulse power source 951 to serve as a cathode of the asymmetric bipolar pulse power source 951. It is worth noting that the support 941 of each layer can be used to place the workpiece to be coated.
所述气体供给部920供给气体,然后气体在所述非对称双极性脉冲电源951产生的电场环境下电离生成等离子体,等离子体中正离子朝向所述支撑件941运动。此时所述支撑件941被施加负偏压以作为所述非对称双极性脉冲电源951的阴极。部分正电荷积累在负偏压的所述支撑件941,部分正电荷积累在所述待镀膜工件的表面,从而所述待镀膜工件附近逐渐形成正电场,正电场阻碍其他的正电荷继续朝向所述待镀膜工件前进,从而阻碍了镀膜过程,因此整个所述镀膜过程有可能停止,或者是随着镀膜时间的延长,单位时间的膜层厚度的增加越来越慢至逐渐停止。这一问题在镀较厚膜层时将尤其明显。The gas supply part 920 supplies gas, and then the gas is ionized in the electric field environment generated by the asymmetric bipolar pulse power source 951 to generate plasma, and the positive ions in the plasma move toward the support 941. At this time, the support member 941 is applied with a negative bias voltage to serve as the cathode of the asymmetric bipolar pulse power supply 951. Part of the positive charge is accumulated on the negatively biased support member 941, and part of the positive charge is accumulated on the surface of the workpiece to be coated, so that a positive electric field is gradually formed near the workpiece to be coated, and the positive electric field prevents other positive charges from continuing to move toward the target. The workpiece to be coated advances, thereby hindering the coating process. Therefore, the entire coating process may stop, or as the coating time increases, the increase in the film thickness per unit time becomes slower and gradually stops. This problem will be especially obvious when plating thicker layers.
而所述非对称双极性脉冲电源951可以在预设的时间段内输出一个反向的低电平,以击开积累在所述待镀膜工件表面的正电荷,从而使得在这一位置形成所述正电场减弱,以使得正电荷能够继续在电场的作用下朝向所述待镀膜工件运动,进而整个镀膜过程可以继续进行,甚至是以稳定的速率进行,比如说参考附图6A至附图6B所示。The asymmetric bipolar pulse power supply 951 can output a reverse low level within a preset period of time to break the positive charge accumulated on the surface of the workpiece to be coated, thereby causing the formation of The positive electric field is weakened, so that the positive charge can continue to move toward the workpiece to be coated under the action of the electric field, and the entire coating process can continue, even at a stable rate, for example, refer to FIG. 6A to FIG. Shown in 6B.
所述非对称双极性脉冲电源951的工作方式可以是多种,比如说在某一时间段内的一部分时间以正、负直流的方式工作,比如说在某一时间段内的一部分时间以连续输出正向脉冲的方式工作,比如说在某一时间段内的一部分时间以连续输出负向脉冲的方式工作,比如说在某一时间段内的一部分时间以连续输出不对称正、负向脉冲的方式工作,比如说在某一时间段内的一部分时间以连续输出不对称双极正负脉冲的方式工作,比如说在某一时间段内的一部分时间以连续输出不对称双极正负脉冲的方式工作。The asymmetric bipolar pulse power supply 951 can work in a variety of ways, for example, it works in a positive or negative DC mode for a part of a certain period of time, for example, a part of a certain period of time is It works by continuously outputting positive pulses. For example, it works by continuously outputting negative pulses for a part of a certain period of time. For example, it works by continuously outputting asymmetric positive and negative pulses for a part of a certain period of time. It works in pulse mode, for example, it works by continuously outputting asymmetric bipolar positive and negative pulses for a part of a certain period of time, for example, continuously outputting asymmetric bipolar positive and negative pulses for a part of a certain period of time It works in a pulsed manner.
所述非对称双极性脉冲电源951在一个时间段内的某一时刻可以以连续输出负向脉冲的方式工作,然后在下一部分时间可以再连续输出正向脉冲,并且正向脉冲和负向脉冲并不对称以输出不对称的正、负向脉冲。所述非对称双极性脉冲电源951在一个时间段内的某一时刻可以以连续输出正向脉冲的方式工作,然后在下一部分时间可以再连接输出负向脉冲,并且负向脉冲的数值大于正向脉冲以输出不对称的正、负向脉冲。The asymmetric bipolar pulse power supply 951 can continuously output negative-going pulses at a certain time within a period of time, and then can continuously output positive-going pulses, and positive-going pulses and negative-going pulses during the next part of the time. Asymmetric to output asymmetric positive and negative pulses. The asymmetric bipolar pulse power supply 951 can continuously output positive pulses at a certain time within a period of time, and then can be connected to output negative pulses in the next part of the time, and the value of the negative pulse is greater than the positive pulse. To output asymmetrical positive and negative pulses.
值得注意的是,所述非对称双极性脉冲电源951的正负向脉冲占空比分别可以调节,以明显减少工作打弧。当正向脉冲工作时,能够中和绝缘层上的电荷积累。所述非对称双极性脉冲电源951特别适合用于镀介质膜层和高品质膜层。It is worth noting that the duty cycle of the positive and negative pulses of the asymmetric bipolar pulse power supply 951 can be adjusted respectively to significantly reduce the arcing operation. When the forward pulse works, it can neutralize the charge accumulation on the insulating layer. The asymmetric bipolar pulse power supply 951 is particularly suitable for coating dielectric films and high-quality films.
所述非对称双极性脉冲电源951的交流输入可以是单相220VAC或三相380VAC任选。所述非对称双极性脉冲电源951的功率因素范围可以是在小功率时大于等于0.99,大功率是大于等于0.92。所述非对称双极性脉冲电源951的效率可以是大于等于0.86。所述非对称双极性脉冲电源951的输出波形可以但是并不限制于正、负向直流,单极性正向脉冲,单极性负向脉冲,不对称双极性正负向脉冲或对称双极性正、负脉冲。所述非对称双极性脉冲电源951的输出电流范围可以是0~9400A,并且可以分为10种规格:1KW、2KW、5KW、10KW、20KW、30KW、50KW、70KW、100KW、200KW。所述非对称双极性脉冲电源951的输出电压的范围可以是±25V~±600V,并且其输出电压的范围是连续可调的。所 述非对称双极性脉冲电源951的输出频率范围可以是1KHz~40KHz。所述非对称双极性脉冲电源951的脉冲占空比的范围可以是5%~90%,并且其脉冲占空比是正负脉冲独立、连续可以调节的。所述非对称双极性脉冲电源951的工作方式可以是恒流、恒压或者是恒功率任一可选的。The AC input of the asymmetric bipolar pulse power supply 951 can be single-phase 220VAC or three-phase 380VAC. The power factor range of the asymmetric bipolar pulse power supply 951 may be greater than or equal to 0.99 at low power, and greater than or equal to 0.92 at high power. The efficiency of the asymmetric bipolar pulse power supply 951 may be greater than or equal to 0.86. The output waveform of the asymmetric bipolar pulse power supply 951 can be, but is not limited to, positive and negative direct current, unipolar positive pulse, unipolar negative pulse, asymmetric bipolar positive and negative pulse or symmetrical Bipolar positive and negative pulses. The output current range of the asymmetric bipolar pulse power supply 951 can be 0-9400A, and can be divided into 10 specifications: 1KW, 2KW, 5KW, 10KW, 20KW, 30KW, 50KW, 70KW, 100KW, 200KW. The range of the output voltage of the asymmetric bipolar pulse power supply 951 may be ±25V˜±600V, and the range of the output voltage thereof is continuously adjustable. The output frequency range of the asymmetric bipolar pulse power supply 951 can be 1KHz-40KHz. The pulse duty ratio of the asymmetric bipolar pulse power supply 951 can range from 5% to 90%, and the pulse duty ratio is independent and continuously adjustable for positive and negative pulses. The working mode of the asymmetric bipolar pulse power supply 951 can be any of constant current, constant voltage or constant power.
所述镀膜设备91以所述非对称双极性脉冲电源951作为所述放电装置950时,可以获得性能优异的膜层,并且镀膜时间也能够适应于工业化应用。When the coating equipment 91 uses the asymmetric bipolar pulse power supply 951 as the discharge device 950, a coating with excellent performance can be obtained, and the coating time can also be adapted to industrial applications.
举例说明,参考下列表格所示,根据本发明的所述镀膜设备91的一些相关数据被阐明。For example, referring to the following table, some relevant data of the coating equipment 91 according to the present invention is clarified.
实施例1和对比例1的不同之处仅在于所述放电装置950的不同。在实施例1中,所述放电装置950是所述非对称双极性脉冲电源951,在对比例1中,所述放电装置950是脉冲直流偏压电源,其他的条件皆控制为相同。The difference between Example 1 and Comparative Example 1 is only the difference in the discharge device 950. In Embodiment 1, the discharge device 950 is the asymmetric bipolar pulse power supply 951. In Comparative Example 1, the discharge device 950 is a pulsed DC bias power supply, and other conditions are controlled to be the same.
在实施例中1和对比例1中是以C
2H
2+Ar作为原料气体,所述反应腔9100压力为25mTorr的条件下进行的。
In Example 1 and Comparative Example 1, C 2 H 2 +Ar was used as the raw material gas, and the reaction chamber 9100 pressure was 25 mTorr.
对比可以发现在相同的镀膜时间内,实施例1能够相对于对比例1形成更厚的膜层,并且膜层的硬度更高。也就是说,在对比例1条件下形成和实施例1条件下相同的膜层需要花费更多的时间。By comparison, it can be found that in the same coating time, Example 1 can form a thicker film layer compared to Comparative Example 1, and the hardness of the film layer is higher. In other words, it takes more time to form the same film layer under the conditions of Comparative Example 1 as under the conditions of Example 1.
类似的,实施例2和对比例2的不同之处在于所述放电装置950的不同。在实施例2中,所述放电装置950是所述非对称双极性脉冲电源951,在对比例中,所述放电装置950是脉冲直流偏压电源,其他条件皆控制为相同。Similarly, the difference between Example 2 and Comparative Example 2 lies in the difference of the discharge device 950. In Embodiment 2, the discharge device 950 is the asymmetric bipolar pulse power supply 951. In the comparative example, the discharge device 950 is a pulse DC bias power supply, and other conditions are controlled to be the same.
在实施例2和对比例2中是以CH
4+Ar作为原料气体,所述反应腔9100压力为25mTorr的条件下进行的。
In Example 2 and Comparative Example 2, CH 4 +Ar was used as the raw material gas, and the reaction chamber 9100 pressure was 25 mTorr.
对比可以发现在相同的镀膜时间内,实施例2能够相对于对比例2形成更厚的膜层,并且膜层的硬度更高。也就是说,在对比例2条件下形成和实施例2条件下相同的膜层需要花费更多的时间。By comparison, it can be found that in the same coating time, Example 2 can form a thicker film layer compared to Comparative Example 2, and the hardness of the film layer is higher. In other words, it takes more time to form the same film layer under the conditions of Comparative Example 2 as under the conditions of Example 2.
换句话说,使用所述非对称双极性脉冲电源951的所述镀膜设备91能够以较短的时间完成镀膜并且在所述待镀膜工件的表面形成性能优异的膜层。In other words, the coating equipment 91 using the asymmetric bipolar pulse power supply 951 can complete coating in a short time and form a film with excellent performance on the surface of the workpiece to be coated.
进一步地,在本实施例中,所述镀膜设备91的所述支架940的每一所述支撑件941被分别可导通地连接于所述连接件942,比如说一个所述连接件942,然后通过所述连接件942实现和位于所述反应腔9100外的所述非对称双极性脉冲电源951的导通。通过这样的方式,无需对于所述支架940的每一所述支撑件941进行复杂的布线以使得每一所述支撑件941被直接可导通地连接于所述非对称双极性脉冲电源951。Further, in this embodiment, each of the support members 941 of the bracket 940 of the coating equipment 91 is respectively conductively connected to the connecting member 942, such as one connecting member 942, Then, the connection with the asymmetric bipolar pulse power source 951 located outside the reaction chamber 9100 is realized through the connecting piece 942. In this way, there is no need to perform complicated wiring for each support 941 of the bracket 940 so that each support 941 is directly and conductively connected to the asymmetric bipolar pulse power supply 951 .
所述支架940进一步包括至少一绝缘件943,其中所述绝缘件943被设置于所述连接件942的底端,当所述连接件942被支撑于所述反应腔体910,所述绝缘件943绝缘所述连接件942和所述反应腔体910。所述反应腔体910可以是接地的或者所述反应腔体910的至少部分可以是导电材料制成的,以可导通地连接 于所述非对称双极性脉冲电源951。The bracket 940 further includes at least one insulating member 943, wherein the insulating member 943 is disposed at the bottom end of the connecting member 942. When the connecting member 942 is supported on the reaction chamber 910, the insulating member 943 insulates the connecting member 942 and the reaction chamber 910. The reaction chamber 910 may be grounded or at least a part of the reaction chamber 910 may be made of conductive material to be conductively connected to the asymmetric bipolar pulse power source 951.
举例说明,整个所述反应腔体910可以是由不锈钢材料制成,并且所述反应腔体910被可导通地连接于所述非对称双极性脉冲电源951以作为所述非对称双极性脉冲电源951的阳极。For example, the entire reaction chamber 910 may be made of stainless steel, and the reaction chamber 910 is conductively connected to the asymmetric bipolar pulse power source 951 to serve as the asymmetric bipolar The anode of the sex pulse power supply 951.
进一步地,所述支架940具有多个通气口9410,其中所述通气口9410可以形成于所述支撑件941并且贯通所述支撑件941。所述通气口9410用于供气体在所述支撑件941的上下两侧流动,以有利于所述反应腔体910内的气体扩散。Further, the bracket 940 has a plurality of vents 9410, wherein the vents 9410 may be formed in the support 941 and penetrate the support 941. The vent 9410 is used to allow gas to flow on the upper and lower sides of the support 941 to facilitate gas diffusion in the reaction chamber 910.
值得注意的是,在本实施例中,所述支架940以卧式的方式支撑所述待镀膜工件。在本发明的另一些实施例中,所述支架940可以以立式的方式或者是其他的方式支撑所述待镀膜工件。It is worth noting that, in this embodiment, the support 940 supports the workpiece to be coated in a horizontal manner. In other embodiments of the present invention, the support 940 may support the workpiece to be coated in a vertical manner or in other manners.
进一步地,在本实施例中,相邻的所述支撑件941之间保持一定的间隔以预留足够的空间。可选地,相邻的所述支撑件941之间的间隔可以是相等。根据本发明的至少一实施例,相邻的所述支撑件941之间的距离可以是10~200mm。Further, in this embodiment, a certain interval is maintained between the adjacent support members 941 to reserve enough space. Optionally, the interval between adjacent support members 941 may be equal. According to at least one embodiment of the present invention, the distance between adjacent support members 941 may be 10-200 mm.
进一步地,所述放电装置950还可以包括一射频电源952,其中所述射频电源952能够向所述反应腔体910的所述反应腔9100提供一射频电场。所述镀膜设备91内的气体在所述非对称双极性脉冲电源951和所述射频电源952共同或者是分别形成的电场内进行反应,以在所述待镀膜工件的表面形成膜层。所述射频电源952可以直接加载在电极板上用于产生所述射频电场。或者所述射频电源952设置在腔体外作为电感耦合等离子体电源,以提供交变磁场。Further, the discharge device 950 may further include a radio frequency power supply 952, wherein the radio frequency power supply 952 can provide a radio frequency electric field to the reaction cavity 9100 of the reaction cavity 910. The gas in the coating device 91 reacts in an electric field jointly or separately formed by the asymmetric bipolar pulse power supply 951 and the radio frequency power supply 952 to form a film on the surface of the workpiece to be coated. The radio frequency power supply 952 can be directly loaded on the electrode plate to generate the radio frequency electric field. Or, the radio frequency power supply 952 is arranged outside the cavity as an inductively coupled plasma power supply to provide an alternating magnetic field.
位于所述支架940的所述支撑件941的所述待镀膜工件能够在所述射频电场和/或所述脉冲电场的作用下被镀膜,以所述射频电场和所述脉冲电场能够共同作用进行说明。The workpiece to be coated on the support 941 of the support 940 can be coated under the action of the radio frequency electric field and/or the pulsed electric field, and the radio frequency electric field and the pulsed electric field can work together. Description.
所述射频电源952对于所述气体供给部920提供的气体进行放电以使得整个所述反应腔9100处于等离子环境,反应气体处于高能量状态。所述脉冲电源951在放电过程中产生强电场,强电场位于所述待镀膜工件附近,以使得处于等离子环境中的活性离子受到强电场的作用加速沉积在基体表面。The radio frequency power supply 952 discharges the gas provided by the gas supply part 920 so that the entire reaction chamber 9100 is in a plasma environment, and the reaction gas is in a high-energy state. The pulse power source 951 generates a strong electric field during the discharge process, and the strong electric field is located near the workpiece to be coated, so that the active ions in the plasma environment are accelerated by the action of the strong electric field to deposit on the surface of the substrate.
当膜层是DLC膜层时,反应气体在强电场作用下沉积在所述待镀膜工件表面以形成非晶态碳网络结构。当所述脉冲电源951不放电时,利用沉积于所述待镀膜工件的膜层进行非晶态碳网络结构自由驰豫,在热力学作用下碳结构向稳定相---弯曲石墨烯片层结构转变,并埋置于非晶碳网络中,形成透明类石墨烯结构。When the film layer is a DLC film layer, the reactive gas is deposited on the surface of the workpiece to be coated under the action of a strong electric field to form an amorphous carbon network structure. When the pulse power source 951 is not discharged, the film layer deposited on the workpiece to be coated is used to freely relax the amorphous carbon network structure. Under the action of thermodynamics, the carbon structure changes to the stable phase---bending graphene sheet structure Transformed and buried in the amorphous carbon network to form a transparent graphene-like structure.
当所述待镀膜工件表面的正电荷积累到一定程度后,所述非对称双极性脉冲电源951可以提供一个反向的低电平以冲击附着在所述待镀膜工件表面的电荷,从而使得镀膜过程可以有序地进行。换句话说,所述非对称双极性脉冲电源951可以间歇地提供一个反向的低电平。When the positive charge on the surface of the workpiece to be coated has accumulated to a certain extent, the asymmetric bipolar pulse power supply 951 can provide a reverse low level to impact the charges attached to the surface of the workpiece to be coated, thereby making The coating process can be carried out in an orderly manner. In other words, the asymmetric bipolar pulse power supply 951 can provide an inverted low level intermittently.
也可以是,在镀膜过程中,所述非对称双极性脉冲电源951可以持续地提供一个反向的低电平以减少正电荷在所述待镀膜工件表面的积累。Alternatively, during the coating process, the asymmetric bipolar pulse power supply 951 can continuously provide a reverse low level to reduce the accumulation of positive charges on the surface of the workpiece to be coated.
进一步地,所述镀膜设备91还可以包括一进料装置960以及一控制装置970,其中述进料装置960被可连通地连接于所述反应腔体910,所述抽气装置930、所述进料装置960和所述放电装置950被分别可控制地连接于所述控制装置970。所述控制装置970用于控制所述反应腔体910内的进料流速、比例、压力、放电大小和放电频率等参数,以使得整个镀膜过程可控。Further, the coating equipment 91 may also include a feeding device 960 and a control device 970, wherein the feeding device 960 is communicably connected to the reaction chamber 910, and the air extraction device 930, The feeding device 960 and the discharging device 950 are controllably connected to the control device 970, respectively. The control device 970 is used to control the feed flow rate, ratio, pressure, discharge size, discharge frequency and other parameters in the reaction chamber 910 to make the entire coating process controllable.
参考附图8所示,是根据本发明的上述较佳实施例的所述支架940的另一种实施方式被阐明。Referring to FIG. 8, another embodiment of the bracket 940 according to the above-mentioned preferred embodiment of the present invention is illustrated.
在本实施例中,至少部分所述支撑件941被可导通地连接于所述非对称双极性脉冲电源951以作为所述非对称双极性脉冲电源951的阴极,至少部分所述支撑件941被可导通地连接于所述非对称双极性脉冲电源951以作为所述非对称双极性脉冲电源951的阳极。In this embodiment, at least part of the support member 941 is conductively connected to the asymmetric bipolar pulse power supply 951 to serve as the cathode of the asymmetric bipolar pulse power supply 951, and at least part of the support The element 941 is conductively connected to the asymmetric bipolar pulse power source 951 to serve as the anode of the asymmetric bipolar pulse power source 951.
举例说明,第一层、第三层的所述支撑件941可以作为所述非对称双极性脉冲电源951的阳极,第二层、第四层的所述支撑件941可以作为所述非对称双极性脉冲电源951的阴极。For example, the support 941 of the first and third layers can be used as the anode of the asymmetric bipolar pulse power source 951, and the support 941 of the second and fourth layers can be used as the asymmetric The cathode of the bipolar pulse power supply 951.
所述待镀膜工件可以被放置在第二层和第四层的所述支撑件941,在施加在第二层和第四层的所述支撑件941的负偏压的作用下,正电荷能够朝向第二层和第四层所述支撑件941加速运动,以有利于形成在所述待镀膜工件表面的膜层的强度。The workpiece to be coated can be placed on the support 941 of the second and fourth layers. Under the action of the negative bias applied to the support 941 of the second and fourth layers, the positive charge can be The supporting member 941 accelerates toward the second layer and the fourth layer to facilitate the strength of the film layer formed on the surface of the workpiece to be coated.
每一所述支撑件941被分别支撑于所述连接件942。可选地,作为所述非对称双极性脉冲电源951的阴极的所述支撑件941被可导通地连接同一所述连接件942,作为所述非对称双极性脉冲电源951的阳极的所述支撑件941被可导通地连接另一所述连接件942。Each of the supporting members 941 is supported by the connecting member 942 respectively. Optionally, the supporting member 941 as the cathode of the asymmetric bipolar pulse power supply 951 is conductively connected to the same connecting member 942 as the anode of the asymmetric bipolar pulse power supply 951 The supporting member 941 is conductively connected to the other connecting member 942.
通过这样的方式,通过所述非对称双极性脉冲电源951和所述连接件942的导通就可以实现多个所述支撑件941和所述非对称双极性脉冲电源951的导通。In this way, through the conduction of the asymmetric bipolar pulse power source 951 and the connecting member 942, the conduction of the plurality of support members 941 and the asymmetric bipolar pulse power source 951 can be realized.
进一步地,可选地,作为所述非对称双极性脉冲电源951的阴极和阳极的所述支撑件941被交替地设置。比如说一层的所述支撑件941作为阴极,那么上一层和下一层的所述支撑件941分别作为阳极。Further, optionally, the support 941 as the cathode and the anode of the asymmetric bipolar pulse power source 951 are alternately arranged. For example, if the support 941 of one layer is used as the cathode, the support 941 of the upper layer and the next layer are respectively used as the anode.
所述支架940的每一对分别作为所述非对称双极性脉冲电源951的阴极和阳极的所述支撑件941之间的距离可以是相同的,以为所述待镀膜工件提供相同的镀膜空间,以有利于最后所述待镀膜工件的镀膜均匀性。The distance between each pair of the supports 940, which serve as the cathode and the anode of the asymmetric bipolar pulse power source 951, may be the same, so as to provide the same coating space for the workpiece to be coated , In order to facilitate the coating uniformity of the final workpiece to be coated.
根据本发明的另一些实施例,至少部分所述支撑件941被可导通地连接于所述非对称双极性脉冲电源951以作为所述非对称双极性脉冲电源951的阴极,至少部分所述支撑件941被接地设置。可选地,作为所述非对称双极性脉冲电源951的所述支撑件941和接地的所述支撑件941被交替地设置。比如一层的所述支撑件941作为阴极,那么上一层和下一层的所述支撑件941分别接地。According to other embodiments of the present invention, at least part of the supporting member 941 is conductively connected to the asymmetric bipolar pulse power supply 951 to serve as a cathode of the asymmetric bipolar pulse power supply 951, at least part of it The support 941 is grounded. Optionally, the supporting member 941 as the asymmetric bipolar pulse power source 951 and the grounded supporting member 941 are alternately arranged. For example, the supporting member 941 of one layer is used as a cathode, and the supporting member 941 of the upper layer and the lower layer are grounded respectively.
根据本发明的另一些实施例,至少部分所述支撑件941被可导通地连接于所述非对称双极性脉冲电源951以作为所述非对称双极性脉冲电源951的阴极,至少部分所述支撑件941被可导通地连接于所述射频电源952以作为所述射频电源952的阳极。可选地,作为所述非对称双极性脉冲电源951的阴极的所述支撑件941和作为所述射频电源952的阳极的所述支撑件941被交替地设置。比如一层的所述支撑件941作为所述非对称双极性脉冲电源951的阴极,那么上一层和下一层的所述支撑件941分别作为所述射频电源952的阳极。According to other embodiments of the present invention, at least part of the support member 941 is conductively connected to the asymmetric bipolar pulse power supply 951 to serve as a cathode of the asymmetric bipolar pulse power supply 951, and at least part of it The supporting member 941 is conductively connected to the radio frequency power supply 952 to serve as the anode of the radio frequency power supply 952. Optionally, the support 941 as the cathode of the asymmetric bipolar pulse power supply 951 and the support 941 as the anode of the radio frequency power supply 952 are alternately arranged. For example, the support 941 of one layer is used as the cathode of the asymmetric bipolar pulse power supply 951, and the support 941 of the upper layer and the next layer are used as the anode of the radio frequency power supply 952, respectively.
参考附图9所示,是根据本发明的所述镀膜设备91的所述支架940的另一种实施方式被阐明。Referring to FIG. 9, another embodiment of the support 940 of the coating device 91 according to the present invention is illustrated.
在本实施例中,所述支架940的一个所述支撑件941被作为所述气体供给部920使用。也就是说,所述支撑件941可以用于传输以供给气体。In this embodiment, one of the support members 941 of the bracket 940 is used as the gas supply part 920. That is, the support 941 may be used for transmission to supply gas.
所述支撑件941形成有至少一气体传输通道94100,其中所述通气口9410被连通于所述气体传输通道94100。The supporting member 941 is formed with at least one gas transmission channel 94100, wherein the vent 9410 is connected to the gas transmission channel 94100.
具体地说,所述支撑件941可以包括一支撑顶板和一支撑底板,其中在所述支撑顶板和所述支撑底板之间形成所述气体传输通道94100。所述通气口9410可以被设置于所述支撑底板。Specifically, the supporting member 941 may include a supporting top plate and a supporting bottom plate, wherein the gas transmission channel 94100 is formed between the supporting top plate and the supporting bottom plate. The vent 9410 may be provided on the supporting bottom plate.
举例说明,当所述待镀膜工件被放置在第二层的所述支撑件941,第一层的所述支撑件941被设置为朝向第二层的所述支撑件941。也就是朝向位于第二层的所述支撑件941的所述待镀膜工件。气体离开第一层的所述支撑件941的所述 通气口9410后可以朝向所述待镀膜工件运动。For example, when the workpiece to be coated is placed on the supporting member 941 of the second layer, the supporting member 941 of the first layer is arranged to face the supporting member 941 of the second layer. That is, the workpiece to be coated facing the supporting member 941 on the second layer. The gas can move toward the workpiece to be coated after leaving the vent 9410 of the support 941 of the first layer.
每一层的所述支撑件941可以作为所述气体供给部920使用,从而有利于气体在所述支架940扩散的均匀性,以有利于所述待镀膜工件表面镀膜的均匀性。The supporting member 941 of each layer can be used as the gas supply part 920, thereby facilitating the uniformity of gas diffusion in the support 940, and facilitating the uniformity of the coating on the surface of the workpiece to be coated.
参考附图10所示,是根据本发明的所述镀膜设备91的所述支架940的另一种实施方式被阐明。Referring to FIG. 10, another embodiment of the support 940 of the coating device 91 according to the present invention is illustrated.
在本实施例中,所述支架940包括多层的所述支撑件941,并且所述支撑件941包括一第一支撑部9411和一第二支撑部9412,其中所述第一支撑部9411和所述第二支撑部9412相互绝缘,并且所述第一支撑部9411被支撑于所述第二支撑部9412。In this embodiment, the bracket 940 includes the support member 941 of multiple layers, and the support member 941 includes a first support portion 9411 and a second support portion 9412, wherein the first support portion 9411 and The second supporting portions 9412 are insulated from each other, and the first supporting portion 9411 is supported by the second supporting portion 9412.
所述待镀膜工件可以被放置于所述支撑件941的所述第一支撑部9411。The workpiece to be coated may be placed on the first supporting portion 9411 of the supporting member 941.
所述第一支撑部9411被可导通地连接于所述非对称双极性脉冲电源951以作为阴极,所述第二支撑部9412被作为所述气体供给部920用于布气。The first support portion 9411 is conductively connected to the asymmetric bipolar pulse power source 951 as a cathode, and the second support portion 9412 is used as the gas supply portion 920 for gas distribution.
所述通气口9410形成于所述第二支撑部9412并且朝向下一层的所述支撑件941。当所述待镀膜工件被放置在所述支撑件941的第一支撑部9411,位于所述待镀膜工件上方的是另一层所述支撑件941的所述第二支撑部9412。The vent 9410 is formed in the second supporting portion 9412 and faces the supporting member 941 of the next layer. When the workpiece to be coated is placed on the first support portion 9411 of the support 941, above the workpiece to be coated is the second support portion 9412 of another layer of the support 941.
所述第二支撑部9412能够形成所述气体传输通道94100,并且所述气体传输通道94100被连通于所述通气口9410。当气体自所述通气口9410离开所述第二支撑部9412,在所述射频电场和/或所述脉冲电场的作用下,气体中的至少部分能够被电离以形成等离子体,然后等离子体中的正离子能够朝向位于下方的所述第一支撑部9411加速运动,从而沉积在被支撑于所述支撑件941的所述第一支撑部9411的所述待镀膜工件的表面。The second support portion 9412 can form the gas transmission channel 94100, and the gas transmission channel 94100 is connected to the vent 9410. When the gas leaves the second supporting portion 9412 from the vent 9410, under the action of the radio frequency electric field and/or the pulsed electric field, at least part of the gas can be ionized to form plasma, and then the plasma The positive ions can accelerate toward the first support portion 9411 located below, so as to deposit on the surface of the workpiece to be coated that is supported on the first support portion 9411 of the support 941.
进一步地,所述第二支撑部9412可以被可导通地连接于所述非对称双极性脉冲电源951,从而气体能够在所述第二支撑部9412位置被电离,然后在作为阴极的所述第一支撑部9411的作用下加速朝向所述待镀膜工件运动。Further, the second support portion 9412 may be conductively connected to the asymmetric bipolar pulse power source 951, so that the gas can be ionized at the position of the second support portion 9412, and then the gas can be ionized at the position of the second support portion 9412. The movement of the workpiece to be coated is accelerated under the action of the first supporting portion 9411.
通过这样的方式,除了第一层的所述支撑件941,每一层的所述支撑件941可以被放置有所述待镀膜工件,以有利于所述支架940的增加空间利用率。In this way, in addition to the supporting member 941 of the first layer, the supporting member 941 of each layer can be placed with the workpiece to be coated, so as to facilitate the increase of the space utilization rate of the bracket 940.
进一步地,每一所述支撑件941的所述第一支撑部9411可以被可导通地连接于一个所述连接件942,从而和外界方便地导通,每一所述支撑件941的所述第二支撑部9412可以被可导通地连接于另一所述连接件942,从而和外界方便地导通。同时,每一所述支撑件941的所述第一支撑部9411和所述第二支撑部 9412之间相互绝缘。Further, the first supporting portion 9411 of each supporting member 941 may be conductively connected to one of the connecting members 942 so as to be easily connected to the outside. The second supporting portion 9412 may be conductively connected to the other connecting member 942 so as to be easily connected to the outside. At the same time, the first support portion 9411 and the second support portion 9412 of each support member 941 are insulated from each other.
根据本发明的另一些实施例,所述第二支撑部9412可以被可导通地连接于所述射频电源952或者是直接接地。According to other embodiments of the present invention, the second support portion 9412 may be conductively connected to the radio frequency power supply 952 or directly grounded.
根据本发明的另一方面,本发明提供了所述镀膜设备91的一工作方法,其中所述工作方法包括如下步骤:According to another aspect of the present invention, the present invention provides a working method of the coating equipment 91, wherein the working method includes the following steps:
至少一个所述待镀膜工件被放置在位于所述反应腔9100的所述支撑件941以被镀膜,其中所述支撑件941被可导通地连接于所述非对称双极性脉冲电源951以作为阴极;和At least one workpiece to be coated is placed on the support 941 in the reaction chamber 9100 to be coated, wherein the support 941 is conductively connected to the asymmetric bipolar pulse power supply 951 As a cathode; and
所述非对称双极性脉冲电源951以正向脉冲工作以中和积累在所述待镀膜工件表面的正电荷。The asymmetric bipolar pulse power supply 951 operates with a positive pulse to neutralize the positive charges accumulated on the surface of the workpiece to be coated.
根据本发明的另一些实施例,所述非对称双极性脉冲电源951电离气体形成等离子体以增强所述反应腔9100内的化学反应。According to other embodiments of the present invention, the asymmetric bipolar pulse power source 951 ionizes the gas to form plasma to enhance the chemical reaction in the reaction chamber 9100.
根据本发明的另一些实施例,所述射频电源952在所述反应腔9100放电。According to other embodiments of the present invention, the radio frequency power supply 952 discharges in the reaction chamber 9100.
根据本发明的另一些实施例,一层的所述支撑件941作为所述非对称双极性脉冲电源951的阳极放电,下一层的所述支撑件941作为所述非对称双极性脉冲电源951的阴极放电。According to other embodiments of the present invention, the support 941 of one layer serves as the anode discharge of the asymmetric bipolar pulse power source 951, and the support 941 of the next layer serves as the asymmetric bipolar pulse The cathode of the power supply 951 is discharged.
本领域的技术人员应理解,上述描述及附图中所示的本发明的实施例只作为举例而并不限制本发明。本发明的目的已经完整并有效地实现。本发明的功能及结构原理已在实施例中展示和说明,在没有背离所述原理下,本发明的实施方式可以有任何变形或修改。Those skilled in the art should understand that the above description and the embodiments of the present invention shown in the accompanying drawings are only examples and do not limit the present invention. The purpose of the present invention has been completely and effectively achieved. The functions and structural principles of the present invention have been shown and explained in the embodiments. Without departing from the principles, the implementation of the present invention may have any deformation or modification.
Claims (53)
- 一镀膜设备,其特征在于,包括:A coating equipment, characterized in that it includes:一腔体,其具有一腔室;和A cavity with a cavity; and一电极装置,其中所述电极装置包括一组电极元件和一供电单元,其中所述供电单元具有互为正负极的一第一极端和一第二极端,其中所述电极元件被设置于所述腔体的所述腔室,相邻的所述电极元件之间界定一支撑空间用于放置基材,其中各所述电极元件被交替地接入所述第一极端和所述第二极端,其中所述腔室适于被充入反应原料,其中所述供电单元用于提供电压使相邻的所述电极元件互为正负极以形成电场,以供所述镀膜设备以化学气相沉积的方式制备薄膜于该基材的表面。An electrode device, wherein the electrode device includes a set of electrode elements and a power supply unit, wherein the power supply unit has a first terminal and a second terminal that are mutually positive and negative, wherein the electrode element is disposed at all In the cavity of the cavity, a support space is defined between the adjacent electrode elements for placing the substrate, wherein each of the electrode elements is alternately connected to the first terminal and the second terminal , Wherein the chamber is adapted to be filled with reaction raw materials, and the power supply unit is used to provide voltage so that the adjacent electrode elements are mutually positive and negative to form an electric field for the coating equipment to perform chemical vapor deposition The method prepares the film on the surface of the substrate.
- 根据权利要求1所述镀膜设备,其中所述供电单元包括一脉冲电源,其中所述脉冲电源被实施为双向脉冲电源或者单向负偏压脉冲电源。4. The coating equipment according to claim 1, wherein the power supply unit comprises a pulse power supply, wherein the pulse power supply is implemented as a bidirectional pulse power supply or a unidirectional negative bias pulse power supply.
- 根据权利要求1所述镀膜设备,其中各所述电极元件分为一组第一电极元件和一组第二电极元件,其中所述第一电极元件和所述第二电极元件交替排列,其中所述第一电极元件被电连接于所述第一极端,其中所述第二电极元件被电连接于所述第二极端。The coating equipment according to claim 1, wherein each of the electrode elements is divided into a set of first electrode elements and a set of second electrode elements, wherein the first electrode elements and the second electrode elements are arranged alternately, wherein The first electrode element is electrically connected to the first terminal, and the second electrode element is electrically connected to the second terminal.
- 根据权利要求3所述镀膜设备,其中所述电极装置进一步包括至少一支撑件,其中各所述电极元件被分层地安装于所述支撑件,其中所述支撑件用于支撑于所述镀膜设备的一腔体的腔室内,且相邻的所述第一电极元件和所述第二电极元件之间不导电。4. The coating equipment according to claim 3, wherein the electrode device further comprises at least one support, wherein each of the electrode elements is mounted on the support in layers, wherein the support is used to support the coating In the cavity of a cavity of the device, the adjacent first electrode element and the second electrode element are not conductive.
- 根据权利要求4所述镀膜设备,其中所述支撑件包括一第一支撑件和一第二支撑件,其中各所述电极元件被分层地支撑于所述第一支撑件和所述第二支撑件之间,其中所述第一极端通过所述第一支撑件与各所述第一电极元件电连接,其中所述第二极端通过所述第二支撑件与各所述第二电极元件电连接,其中所述第一支撑件与所述第二电极元件之间绝缘连接,其中所述第二支撑件与所述第一电极元件之间绝缘连接。4. The coating equipment according to claim 4, wherein the supporting member includes a first supporting member and a second supporting member, wherein each of the electrode elements is supported in layers on the first supporting member and the second supporting member. Between the support members, wherein the first terminal is electrically connected to each of the first electrode elements through the first support member, and the second terminal is electrically connected to each of the second electrode elements through the second support member Electrical connection, wherein the first support member and the second electrode element are insulated and connected, and the second support member and the first electrode element are insulated and connected.
- 根据权利要求5所述镀膜设备,其中所述电极装置进一步包括一组绝缘件,其中所述绝缘件被设置于所述第一支撑件与所述第二电极元件之间,其中所述绝缘件被设置于所述第二支撑件与所述第一电极元件之间,其中所述绝缘件被设置于所述支撑件与所述镀膜设备的所述腔体之间。5. The coating equipment according to claim 5, wherein the electrode device further comprises a set of insulating members, wherein the insulating member is disposed between the first support member and the second electrode element, wherein the insulating member Is provided between the second support and the first electrode element, wherein the insulating member is provided between the support and the cavity of the coating equipment.
- 根据权利要求4所述镀膜设备,其中所述电极装置进一步包括一组支撑 层,其中所述支撑层被分层地安装于所述支撑件,且相邻的所述支撑层之间形成所述支撑空间,其中所述第一电极元件和所述第二电极元件被交替地支撑于相邻层的所述支撑层,其中所述支撑层由不导电材料制成。4. The coating equipment according to claim 4, wherein the electrode device further comprises a set of supporting layers, wherein the supporting layers are mounted on the supporting member in layers, and the adjacent supporting layers form the The supporting space, wherein the first electrode element and the second electrode element are alternately supported on the supporting layer of an adjacent layer, wherein the supporting layer is made of a non-conductive material.
- 根据权利要求1所述镀膜设备,其中多个所述电极元件依次排列呈层状结构,其中相邻层的所述电极元件之间均形成所述支撑空间以用于支撑该基材。4. The coating equipment according to claim 1, wherein a plurality of the electrode elements are arranged in a layered structure, wherein the supporting space is formed between the electrode elements of adjacent layers to support the substrate.
- 根据权利要求1所述镀膜设备,其中多个所述电极元件以中心轴呈放射状延伸,其中相邻的两所述电极元件之间形成沿径向延伸的所述支撑空间。4. The coating equipment according to claim 1, wherein a plurality of the electrode elements extend radially with a central axis, wherein the supporting space extending in the radial direction is formed between two adjacent electrode elements.
- 根据权利要求1所述镀膜设备,其中所述电极元件被实施为选自一组:金属板状结构、金属条栅结构以及金属网状结构中的其中一种或者组合。The coating equipment according to claim 1, wherein the electrode element is implemented as one or a combination selected from the group consisting of a metal plate structure, a metal grid structure, and a metal mesh structure.
- 根据权利要求1至10任一所述镀膜设备,其中所述电极元件具有一组通孔以连通相邻的所述支撑空间。The coating equipment according to any one of claims 1 to 10, wherein the electrode element has a set of through holes to communicate with the adjacent supporting spaces.
- 根据权利要求11所述镀膜设备,其中所述镀膜设备以化学气相沉积的方式制备一类金刚石薄膜于该基材的表面。11. The coating equipment of claim 11, wherein the coating equipment prepares a diamond-like film on the surface of the substrate by chemical vapor deposition.
- 一镀膜设备的镀膜方法,其特征在于,包括步骤:A coating method for coating equipment is characterized in that it comprises the following steps:A、交替接入一供电单元的互为正负极的一第一极端和一第二极端于一电极装置的一组电极元件,其中所述电极元件被设置于所述镀膜设备的一腔体的腔室,其中相邻的所述电极元件之间界定一支撑空间用于支撑基材,其中所述供电单元用于提供电压使相邻的所述电极元件互为正负极以形成电场;和A. A first terminal and a second terminal of a power supply unit, which are mutually positive and negative, are alternately connected to a group of electrode elements of an electrode device, wherein the electrode elements are arranged in a cavity of the coating equipment The chamber of, wherein a support space is defined between the adjacent electrode elements for supporting the substrate, and the power supply unit is used to provide voltage so that the adjacent electrode elements are mutually positive and negative to form an electric field; withB、以化学气相沉积的方式在所述基材的表面制备薄膜。B. Prepare a thin film on the surface of the substrate by means of chemical vapor deposition.
- 根据权利要求13所述镀膜设备的镀膜方法,其中所述供电单元包括一脉冲电源,用于提供脉冲电压,其中所述脉冲电源被实施为双向脉冲电源或者单向负偏压脉冲电源。The coating method of the coating equipment according to claim 13, wherein the power supply unit includes a pulse power supply for providing pulse voltage, wherein the pulse power supply is implemented as a bidirectional pulse power supply or a unidirectional negative bias pulse power supply.
- 根据权利要求13所述镀膜设备的镀膜方法,其中相邻的所述电极元件交替地变换正负极,以交替地变换所述电场的电场方向。The coating method of the coating equipment according to claim 13, wherein the adjacent electrode elements alternate positive and negative electrodes to alternately change the electric field direction of the electric field.
- 一镀膜设备的电极装置的安装方法,其特征在于,包括以下步骤:A method for installing an electrode device of a coating equipment is characterized in that it comprises the following steps:a、交替排列一组电极元件于所述镀膜设备的一腔体的腔室,其中相邻的所述电极元件之间界定一支撑空间用于支撑基材;和a. Alternately arrange a group of electrode elements in a cavity of a cavity of the coating equipment, wherein a support space is defined between adjacent electrode elements for supporting the substrate; andb、分别电连接相邻的所述电极元件于一供电单元的正负极以供形成电场,其中相邻的所述电极元件之间不导电,以供所述镀膜设备以化学气相沉积的方式在所述基材的表面制备薄膜。b. Electrically connect the adjacent electrode elements to the positive and negative electrodes of a power supply unit to form an electric field, wherein the adjacent electrode elements do not conduct electricity, so that the coating equipment can be deposited by chemical vapor deposition. A film is prepared on the surface of the substrate.
- 根据权利要求16所述镀膜设备的电极装置的安装方法,其中所述步骤b中包括,电连接一第一电极元件于所述供电单元的第一极端,和电连接一第二电极元件于所述供电单元的第二极端,其中所述第一极端和所述第二极端互为正负极,其中所述第一电极元件与所述第二电极元件交替排列且不导电。The method for mounting an electrode device of a coating equipment according to claim 16, wherein the step b includes electrically connecting a first electrode element to the first terminal of the power supply unit, and electrically connecting a second electrode element to the power supply unit. In the second terminal of the power supply unit, the first terminal and the second terminal are mutually positive and negative, and the first electrode element and the second electrode element are alternately arranged and non-conductive.
- 根据权利要求17所述镀膜设备的电极装置的安装方法,其中所述步骤b中包括,分层支撑各所述电极元件于至少一支撑件,其中所述支撑件用于支撑于所述腔体的所述腔室。17. The method for installing the electrode device of the coating equipment according to claim 17, wherein the step b includes supporting each of the electrode elements on at least one supporting member in layers, wherein the supporting member is used to support the cavity The chamber.
- 根据权利要求18所述镀膜设备的电极装置的安装方法,其中所述步骤b中包括,所述第一极端通过所述支撑件的一第一支撑件与各所述第一电极元件电连接,其中所述第二极端通过所述第二支撑件的一第二支撑件与各所述第二电极元件电连接,其中所述第一支撑件与所述第二电极元件之间绝缘连接,其中所述第二支撑件与所述第一电极元件之间绝缘连接。The method for installing the electrode device of the coating equipment according to claim 18, wherein the step b includes that the first terminal is electrically connected to each of the first electrode elements through a first support member of the support member, The second terminal is electrically connected to each of the second electrode elements through a second support member of the second support member, wherein the first support member and the second electrode member are insulated and connected, wherein The second support member and the first electrode element are insulated and connected.
- 根据权利要求17所述镀膜设备的电极装置的安装方法,其中所述步骤b中包括,分层安装一组支撑层于所述支撑件以形成所述支撑空间,且相邻的所述支撑层之间形成所述支撑空间,其中所述第一电极元件和所述第二电极元件被交替地支撑于相邻层的所述支撑层,其中所述支撑层由不导电材料制成。The method for installing the electrode device of the coating equipment according to claim 17, wherein the step b includes installing a group of supporting layers on the supporting member in layers to form the supporting space, and the adjacent supporting layers The supporting space is formed therebetween, wherein the first electrode element and the second electrode element are alternately supported on the supporting layer of an adjacent layer, and the supporting layer is made of a non-conductive material.
- 根据权利要求16至20任一所述镀膜设备的电极装置的安装方法,其中所述电极元件具有一组通孔以连通相邻的所述支撑空间。The method for mounting the electrode device of the coating equipment according to any one of claims 16 to 20, wherein the electrode element has a set of through holes to communicate with the adjacent supporting spaces.
- 一电极装置,用于一镀膜设备,以在基材的表面制备薄膜,其特征在于,其中所述电极装置包括:An electrode device used in a coating equipment to prepare a thin film on the surface of a substrate, wherein the electrode device includes:一组电极元件,其中相邻的所述电极元件之间界定一支撑空间用于放置该基材;和A group of electrode elements, wherein a supporting space is defined between adjacent electrode elements for placing the substrate; and一供电单元,其中所述供电单元具有互为正负极的第一极端和第二极端,其中各所述电极元件被交替地接入所述第一极端和所述第二极端,其中所述供电单元用于提供电压使相邻的所述电极元件互为正负极以形成电场,以供所述镀膜设备以化学气相沉积的方式制备薄膜于该基材的表面。A power supply unit, wherein the power supply unit has a first terminal and a second terminal that are mutually positive and negative, wherein each of the electrode elements is alternately connected to the first terminal and the second terminal, wherein the The power supply unit is used to provide voltage so that the adjacent electrode elements are mutually positive and negative to form an electric field, so that the coating equipment can prepare a thin film on the surface of the substrate by chemical vapor deposition.
- 根据权利要求22所述电极装置,其中所述供电单元是一脉冲电源。The electrode device according to claim 22, wherein the power supply unit is a pulse power supply.
- 根据权利要求23所述电极装置,其中所述脉冲电源被实施为双向脉冲电源,其中所述双向脉冲电源的正压值的数值小于或等于负压值的数值。The electrode device according to claim 23, wherein the pulse power source is implemented as a bidirectional pulse power source, wherein the value of the positive voltage value of the bidirectional pulse power source is less than or equal to the value of the negative voltage value.
- 根据权利要求23所述电极装置,其中所述脉冲电源被实施为单向负偏 压脉冲电源,其中所述脉冲电源的正极为空电位。The electrode device according to claim 23, wherein the pulse power supply is implemented as a unidirectional negative bias pulse power supply, wherein the positive electrode of the pulse power supply is a null potential.
- 根据权利要求22至25任一所述电极装置,其中各所述电极元件分为一组第一电极元件和一组第二电极元件,其中所述第一电极元件和所述第二电极元件交替排列,其中所述第一电极元件被电连接于所述第一极端,其中所述第二电极元件被电连接于所述第二极端。The electrode device according to any one of claims 22 to 25, wherein each of the electrode elements is divided into a set of first electrode elements and a set of second electrode elements, wherein the first electrode elements and the second electrode elements alternate Arrangement, wherein the first electrode element is electrically connected to the first terminal, and wherein the second electrode element is electrically connected to the second terminal.
- 根据权利要求26所述电极装置,其中所述电极装置进一步包括至少一支撑件,其中各所述电极元件被分层地安装于所述支撑件,其中所述支撑件用于支撑于所述镀膜设备的一腔体的腔室内,且相邻的所述第一电极元件和所述第二电极元件之间不导电。The electrode device according to claim 26, wherein the electrode device further comprises at least one support member, wherein each of the electrode elements is mounted on the support member in layers, wherein the support member is used to support the coating film In the cavity of a cavity of the device, the adjacent first electrode element and the second electrode element are not conductive.
- 根据权利要求27所述电极装置,其中所述支撑件包括一第一支撑件和一第二支撑件,其中各所述电极元件被分层地支撑于所述第一支撑件和所述第二支撑件之间,其中所述第一极端通过所述第一支撑件与各所述第一电极元件电连接,其中所述第二极端通过所述第二支撑件与各所述第二电极元件电连接,其中所述第一支撑件与所述第二电极元件之间绝缘连接,其中所述第二支撑件与所述第一电极元件之间绝缘连接。The electrode device according to claim 27, wherein the supporting member includes a first supporting member and a second supporting member, and wherein each of the electrode elements is supported on the first supporting member and the second supporting member in layers. Between the support members, wherein the first terminal is electrically connected to each of the first electrode elements through the first support member, and the second terminal is electrically connected to each of the second electrode elements through the second support member Electrical connection, wherein the first support member and the second electrode element are insulated and connected, and the second support member and the first electrode element are insulated and connected.
- 根据权利要求28所述电极装置,其中所述电极装置进一步包括一组绝缘件,其中所述绝缘件被设置于所述第一支撑件与所述第二电极元件之间,其中所述绝缘件被设置于所述第二支撑件与所述第一电极元件之间,其中所述绝缘件被设置于所述支撑件与所述镀膜设备的所述腔体之间。The electrode device according to claim 28, wherein the electrode device further comprises a set of insulating members, wherein the insulating member is disposed between the first support member and the second electrode member, wherein the insulating member Is provided between the second support and the first electrode element, wherein the insulating member is provided between the support and the cavity of the coating equipment.
- 根据权利要求27所述电极装置,其中所述电极装置进一步包括一组支撑层,其中所述支撑层被分层地安装于所述支撑件,且相邻的所述支撑层之间形成所述支撑空间,其中所述第一电极元件和所述第二电极元件被交替地支撑于相邻层的所述支撑层,其中所述支撑层由不导电材料制成。The electrode device according to claim 27, wherein the electrode device further comprises a set of supporting layers, wherein the supporting layers are mounted on the supporting member in layers, and the adjacent supporting layers form the The supporting space, wherein the first electrode element and the second electrode element are alternately supported on the supporting layer of an adjacent layer, wherein the supporting layer is made of a non-conductive material.
- 根据权利要求22所述电极装置,其中多个所述电极元件依次排列呈层状结构,其中相邻层的所述电极元件之间均形成所述支撑空间以用于支撑该基材。22. The electrode device according to claim 22, wherein a plurality of the electrode elements are arranged in a layered structure, wherein the supporting spaces are formed between the electrode elements in adjacent layers to support the substrate.
- 根据权利要求22所述的电极装置,其中多个所述电极元件以中心轴呈放射状延伸,其中相邻的两所述电极元件之间形成沿径向延伸的所述支撑空间。22. The electrode device according to claim 22, wherein a plurality of the electrode elements extend radially with a central axis, wherein the supporting space extending in the radial direction is formed between two adjacent electrode elements.
- 根据权利要求22所述的电极装置,其中所述电极元件具有一组通孔以连通相邻的所述支撑空间。The electrode device according to claim 22, wherein the electrode element has a set of through holes to communicate with the adjacent supporting spaces.
- 根据权利要求33所述的电极装置,其中所述电极元件被实施为选自一 组:金属板状结构、金属条栅结构以及金属网状结构中的其中一种或者组合。The electrode device according to claim 33, wherein the electrode element is implemented as one or a combination selected from the group consisting of a metal plate structure, a metal grid structure, and a metal mesh structure.
- 一镀膜设备,供至少一待镀膜工件镀膜,其特征在于,包括:A coating equipment for coating at least one workpiece to be coated, characterized in that it includes:一反应腔体,其中所述反应腔体具有一反应腔,所述反应腔用于容纳该待镀膜工件;A reaction chamber, wherein the reaction chamber has a reaction chamber, and the reaction chamber is used for accommodating the workpiece to be coated;一气体供给部,其中所述气体供给部用于向所述反应腔供给气体;A gas supply part, wherein the gas supply part is used to supply gas to the reaction chamber;一抽气装置,其中所述抽气装置被可连通于所述反应腔地连接于所述反应腔体,所述抽气装置用于控制所述反应腔的真空度;以及An air extraction device, wherein the air extraction device is connected to the reaction chamber body so as to be able to communicate with the reaction chamber, and the air extraction device is used to control the vacuum degree of the reaction chamber; and一非对称双极性脉冲电源,其中所述非对称双极性脉冲电源用于向所述反应腔提供非对称的正向脉冲和负向脉冲,当所述非对称双极性脉冲电源被连通,所述反应腔室内产生等离子体以增强气体的化学反应以在该镀膜工件表面形成膜层。An asymmetric bipolar pulse power supply, wherein the asymmetric bipolar pulse power supply is used to provide asymmetric positive and negative pulses to the reaction chamber, when the asymmetric bipolar pulse power is connected , Generating plasma in the reaction chamber to enhance the chemical reaction of the gas to form a film layer on the surface of the coated workpiece.
- 根据权利要求35所述的镀膜设备,进一步包括一支架,其中所述支架的至少部分是导电材料制成的,所述非对称双极性脉冲电源被可导通地连接于所述支架。The coating equipment according to claim 35, further comprising a bracket, wherein at least part of the bracket is made of conductive material, and the asymmetric bipolar pulse power supply is conductively connected to the bracket.
- 根据权利要求36所述的镀膜设备,其中所述支架包括多层支撑件,其中所述支撑件被间隔地保持在所述反应腔的不同高度位置,其中至少一个所述支撑件被可导通地连接于所述非对称双极性脉冲电源以作为所述非对称双极性脉冲电源的阴极。The coating equipment according to claim 36, wherein the support includes a multi-layer support member, wherein the support members are held at different height positions of the reaction chamber at intervals, wherein at least one of the support members is conductive The ground is connected to the asymmetric bipolar pulse power supply as the cathode of the asymmetric bipolar pulse power supply.
- 根据权利要求37所述的镀膜设备,其中至少一个所述支撑件被可导通地连接于所述非对称双极性脉冲电源以作为所述非对称双极性脉冲电源的阳极。37. The coating equipment according to claim 37, wherein at least one of the support members is conductively connected to the asymmetric bipolar pulse power source to serve as an anode of the asymmetric bipolar pulse power source.
- 根据权利要求38所述的镀膜设备,其中作为阴极和阳极的所述支撑件被交替设置。The coating apparatus according to claim 38, wherein the support members as cathodes and anodes are alternately arranged.
- 根据权利要求37所述的镀膜设备,其中所述支架进一步包括至少一连接件,所述支撑件通过所述连接件被保持在所述反应腔的不同高度位置。The coating equipment according to claim 37, wherein the support further comprises at least one connecting member, and the supporting member is held at different height positions of the reaction chamber by the connecting member.
- 根据权利要求37所述的镀膜设备,进一步包括一射频电源,其中至少一所述支撑件被可导通地连接于所述射频电源。The coating equipment according to claim 37, further comprising a radio frequency power supply, wherein at least one of the support members is conductively connected to the radio frequency power supply.
- 根据权利要求35至41任一所述的镀膜设备,其中所述非对称双极性脉冲电源的工作方式是在一个工作时间段内正、负向直流交替工作。The coating equipment according to any one of claims 35 to 41, wherein the working mode of the asymmetric bipolar pulse power supply is to work alternately with positive and negative direct current within a working period of time.
- 根据权利要求35至41任一所述的镀膜设备,其中所述非对称双极性脉冲电源在一工作时间段内提供非对称的正向脉冲和负向脉冲,并且在所述工作时 间段内的一部分预定时间内的工作方式为连续输出正向脉冲,连续输出负向脉冲,连续输出不对称正、负脉冲或连续输出不对称双极正负脉冲。The coating equipment according to any one of claims 35 to 41, wherein the asymmetric bipolar pulse power supply provides asymmetric positive and negative pulses during a working time period, and during the working time period The working mode for a part of the predetermined time is continuous output of positive pulses, continuous output of negative pulses, continuous output of asymmetric positive and negative pulses or continuous output of asymmetric bipolar positive and negative pulses.
- 根据权利要求42所述的镀膜设备,其中所述非对称双极性脉冲电源在该工作时间段内的一部分时间内的工作方式为单极性正向脉冲,单极性负向脉冲,不对称双极性正负向脉冲或对称双极性正、负脉冲。The coating equipment according to claim 42, wherein the working mode of the asymmetric bipolar pulse power supply during a part of the working time period is unipolar positive pulse, unipolar negative pulse, asymmetric Bipolar positive and negative pulses or symmetrical bipolar positive and negative pulses.
- 根据权利要求35至41任一所述的镀膜设备,其中所述非对称双极性脉冲电源的脉冲占空比范围为5~90%,并且所述非对称双极性脉冲电源的脉冲占空比被设置为独立连续可调。The coating equipment according to any one of claims 35 to 41, wherein the pulse duty ratio of the asymmetric bipolar pulse power supply ranges from 5 to 90%, and the pulse duty ratio of the asymmetric bipolar pulse power supply The ratio is set to be independently and continuously adjustable.
- 一镀膜设备的工作方法,其特征在于,包括如下步骤:A working method of coating equipment is characterized in that it includes the following steps:一非对称双极性脉冲电源以正向脉冲工作以中和积累在至少一待镀膜工件表面的电荷,其中所述待镀膜工件位于一镀膜设备的一反应腔。An asymmetric bipolar pulse power source operates with a positive pulse to neutralize the charge accumulated on the surface of at least one workpiece to be coated, wherein the workpiece to be coated is located in a reaction chamber of a coating device.
- 根据权利要求46所述的工作方法,其中在上述方法中,所述非对称双极性脉冲电源的阴极位于所述待镀膜工件的下方。The working method according to claim 46, wherein in the above method, the cathode of the asymmetric bipolar pulse power supply is located below the workpiece to be coated.
- 根据权利要求47所述的工作方法,其中在上述方法中,所述待镀膜工件被支撑于一支撑件,其中所述支撑件的至少部分作为所述非对称双极性脉冲电源的阴极。The working method according to claim 47, wherein in the above method, the workpiece to be coated is supported on a support, wherein at least part of the support serves as a cathode of the asymmetric bipolar pulse power supply.
- 根据权利要求46所述的工作方法,进一步包括如下步骤:The working method according to claim 46, further comprising the following steps:所述非对称双极性脉冲电源电离气体形成等离子体以增强化学反应。The asymmetric bipolar pulsed power source ionizes the gas to form a plasma to enhance the chemical reaction.
- 根据权利要求46所述的工作方法,进一步包括如下步骤:The working method according to claim 46, further comprising the following steps:一射频电源在所述反应腔放电。A radio frequency power supply discharges in the reaction chamber.
- 根据权利要求46至50任一所述的工作方法,其中所述非对称双极性脉冲电源的工作方式在一个工作时间段内为正、负向直流交替工作。The working method according to any one of claims 46 to 50, wherein the working mode of the asymmetric bipolar pulsed power supply is alternating positive and negative direct current during a working period of time.
- 根据权利要求46至50任一所述的工作方法,其中所述非对称双极性脉冲电源的脉冲占空比范围为5~90%,并且所述非对称双极性脉冲电源的脉冲占空比被设置为独立连续可调。The working method according to any one of claims 46 to 50, wherein the pulse duty ratio of the asymmetric bipolar pulse power supply ranges from 5 to 90%, and the pulse duty ratio of the asymmetric bipolar pulse power supply The ratio is set to be independently and continuously adjustable.
- 根据权利要求46至50任一所述的工作方法,其中所述非对称双极性脉冲电源的输出频率范围是1KHz~40KHz。The working method according to any one of claims 46 to 50, wherein the output frequency range of the asymmetric bipolar pulse power supply is 1KHz-40KHz.
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CN201911228695.8 | 2019-12-04 | ||
CN201911227590.0A CN110965048A (en) | 2019-12-04 | 2019-12-04 | Coating equipment and electrode device and application thereof |
CN201922151657.9 | 2019-12-04 | ||
CN201911227590.0 | 2019-12-04 | ||
CN202010045068.7 | 2020-01-16 | ||
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