WO2019140891A1 - Box-type engine exhaust post-treatmetnt device - Google Patents
Box-type engine exhaust post-treatmetnt device Download PDFInfo
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- WO2019140891A1 WO2019140891A1 PCT/CN2018/100376 CN2018100376W WO2019140891A1 WO 2019140891 A1 WO2019140891 A1 WO 2019140891A1 CN 2018100376 W CN2018100376 W CN 2018100376W WO 2019140891 A1 WO2019140891 A1 WO 2019140891A1
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- baffle
- type engine
- engine exhaust
- assembly
- aftertreatment
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/009—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series
- F01N13/0097—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series the purifying devices are arranged in a single housing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/28—Construction of catalytic reactors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/28—Construction of catalytic reactors
- F01N3/2892—Exhaust flow directors or the like, e.g. upstream of catalytic device
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2240/00—Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being
- F01N2240/20—Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being a flow director or deflector
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2470/00—Structure or shape of gas passages, pipes or tubes
- F01N2470/02—Tubes being perforated
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2610/00—Adding substances to exhaust gases
- F01N2610/02—Adding substances to exhaust gases the substance being ammonia or urea
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2610/00—Adding substances to exhaust gases
- F01N2610/14—Arrangements for the supply of substances, e.g. conduits
- F01N2610/1486—Means to prevent the substance from freezing
Definitions
- the present invention relates to a box type engine exhaust aftertreatment device.
- Box-type engine exhaust aftertreatment devices are primarily devices used to treat or evolve toxic and hazardous materials in the exhaust.
- the poisonous substances in the exhaust gas mainly include hydrocarbons, carbon monoxide, nitrogen oxides, and particulate matter.
- the oxidation type catalytic converter and the particle trap are disposed in series in the first housing, and additionally provided a first cavity in communication with the first housing; the selective catalytic reducing agent And being disposed in the second housing, and additionally providing a second cavity in communication with the second housing; and then connecting the first and second cavities in series by means of a connecting pipe.
- the exhaust gas is mixed with the urea droplets in the connecting conduit, and the mixture then enters the second chamber and is passed through a selective catalytic reducing agent to reduce harmful substances.
- the distribution is not uniform, and thus the mixture cannot be uniformly passed through the selective catalytic reducing agent, which reduces the processing efficiency.
- a box type engine exhaust aftertreatment device including a casing, a plurality of aftertreatment components located in the casing, and a cavity connecting the aftertreatment components a body assembly, the housing including a first end cover, a first baffle, a second baffle, a second end cap, and a periphery of the first and second baffles and the first and second ends a cover that is fixed together; a first space is formed between the first end cover and the first baffle, and the case includes a first end cover to enter the first space An exhaust gas inlet pipe; the plurality of aftertreatment components including a first aftertreatment component at least partially between the first and second baffles, a second post process aligned with and interconnected with the first aftertreatment component An assembly and two third aftertreatment assemblies arranged side by side with the first and second aftertreatment assemblies; the exhaust inlet tube is provided on its peripheral wall with a plurality of venting holes communicating with the first space; The first baffle is provided with the
- the exhaust gas inlet pipe abuts and is fixed on the first baffle.
- the housing further includes an exhaust outlet pipe communicating with the second space.
- the second baffle is provided with a through hole through which the mixing tube is suspended, and the fin extends at least partially beyond the second baffle.
- the mixing tube assembly includes a sleeve portion located at the second baffle and corresponding to the through hole, and the sleeve portion is provided with the expansion cavity, the fin At least partially located in the expansion chamber.
- the first aftertreatment component includes a diesel oxidation catalyst and a first porous distribution plate located upstream of the diesel oxidation catalyst.
- the second aftertreatment component comprises a diesel particulate trap.
- the third aftertreatment component comprises a selective catalytic reducing agent.
- the box type engine exhaust aftertreatment device includes a mounting portion fixed on the second end cover and used to mount a urea nozzle, and the urea nozzle is used to The urea droplets are sprayed into the tube.
- the second cavity assembly includes an intermediate hole communicating with the mixing tube and two connecting holes on opposite sides of the intermediate hole, the connecting hole and the corresponding third rear The processing components are connected.
- the present invention enhances the crushing of urea and the heat exchange effect with the wall surface by providing a porous tube, thereby reducing the risk of urea crystallization.
- FIG. 1 is a perspective view showing the exhaust aftertreatment device for a box type engine of the present invention.
- Figure 2 is a perspective view of another angle of Figure 1.
- Fig. 3 is an exploded perspective view of Fig. 1;
- Figure 4 is an exploded perspective view of another angle of Figure 3.
- Figure 5 is a perspective view showing the first and second end caps of Figure 2 removed.
- Figure 6 is a perspective view of another angle of Figure 5.
- Figure 7 is a front elevational view of Figure 1.
- Figure 8 is a plan view of Figure 1.
- Figure 9 is a bottom view of Figure 1.
- Figure 10 is a left side view of Figure 1.
- Figure 11 is a right side view of Figure 1.
- Figure 12 is a perspective view showing the first end cover of Figure 6 removed.
- Figure 13 is a perspective view showing the first baffle of Figure 12 removed.
- Figure 14 is a perspective view showing the outer casing of Figure 13 removed.
- Figure 15 is a front elevational view of Figure 2.
- Figure 16 is a schematic cross-sectional view taken along line A-A of Figure 15.
- Figure 17 is a cross-sectional view taken along line B-B of Figure 15.
- the present invention discloses a box type engine exhaust aftertreatment device 100 including a housing 1, a plurality of aftertreatment components located in the housing 1, and the A cavity assembly that handles the components connected.
- the housing 1 includes a first end cover 10, a first baffle 11, a second baffle 12, a second end cap 13, and the first and second stops.
- An outer casing 14 that is peripherally of the plates 11, 12 and that is secured to the first and second end caps 10, 13.
- a first space 15 is formed between the first end cover 10 and the first baffle 11 , and the second end cover 13 and the second baffle 12 are A second space 16 is formed therebetween.
- the housing 1 includes an exhaust inlet tube 17 that enters the first space 15 through the first end cap 10 and an exhaust outlet tube 18 that communicates with the second space 16.
- the exhaust gas inlet pipe 17 is provided with a plurality of exhaust holes 171 communicating with the first space 15 on its peripheral wall to facilitate the distribution of the airflow.
- the exhaust gas inlet tube 17 abuts and is fixed to the first baffle 11 for reinforcement.
- the plurality of aftertreatment components include a first aftertreatment component 21 at least partially between the first and second baffles 11, 12, a second post process aligned with and interconnected with the first post process component 21
- the assembly 22 and the two third aftertreatment assemblies 23 are arranged side by side with the first and second aftertreatment assemblies 21, 22.
- the first aftertreatment component 21 includes a diesel oxidation catalyst 211 and a first porous distribution plate 212 located upstream of the diesel oxidation catalyst.
- the second aftertreatment component 22 includes a diesel particulate trap 221 .
- the third aftertreatment component 23 includes a selective catalytic reductant 231.
- the first baffle 11 is provided with a first opening 111 for communicating the first post-processing assembly 21 with the first space 15.
- the second baffle 12 is provided with a second opening 121 for communicating the second post-processing component 22 with the second space 16 and a third opening communicating with the corresponding third post-processing component 23 122.
- the box type engine exhaust aftertreatment device 100 further includes a mounting portion 19 fixed to the second end cover 13 for mounting a urea nozzle (not shown).
- the cavity assembly includes a first cavity assembly 31 latched on the second opening 121, a mixing tube assembly 33 in communication with the first cavity assembly 31, and a mixing tube
- the second cavity assembly 32 of the assembly 33 is in communication with the third aftertreatment assembly 23.
- the mixing tube assembly 33 includes a mixing tube 38 and a sleeve portion 39 that mates with the mixing tube 38.
- the mixing tube 38 includes an inner cavity 381, a plurality of fins 382 surrounding the periphery of the inner cavity 381 and distributed in the circumferential direction, corresponding to the plurality of fins 382 and communicating with the inner cavity 381 A plurality of slots 383 and a perforated tube 384 located in the mixing tube 38.
- the porous tube 384 at least partially overlaps the fin 382 along its axial direction.
- the urea nozzle is used to inject urea droplets into the porous tube 384, which enhances the crushing of the urea droplets and the heat exchange effect with the wall surface of the mixing tube 38, thereby reducing the risk of urea crystallization.
- the second baffle 12 is further provided with a through hole 123 through which the mixing tube 38 is suspended, and the fin 382 extends at least partially beyond the first Two baffles 12.
- the sleeve portion 39 corresponds to the through hole 123.
- the sleeve portion 39 is provided with the expansion chamber 391, and the fins 382 are at least partially located in the expansion chamber 391.
- the present invention increases the installation space inside the box type engine exhaust aftertreatment device 100 by providing the sleeve portion 39, and is not limited to the overall size of the box type engine exhaust aftertreatment device 100, and can be adjusted by expanding the expansion chamber.
- the volume of 391 is flexible to adjust the back pressure of the system to achieve a standardized design.
- the second cavity assembly 32 includes an intermediate hole 321 communicating with the mixing tube 38 and two connecting holes 322 located at two sides of the intermediate hole 321 .
- the connecting hole 322 and the corresponding third post-processing component 23 Connected.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Exhaust Gas After Treatment (AREA)
Abstract
A box-type engine exhaust post-treatment device (100), which comprises a housing (1), a plurality of post-treatment assemblies, and a cavity assembly. The housing (1) comprises a first end cover (10), a first baffle (11), a second baffle (12), a second end cover (13), and an outer housing (14). A first space (15) is formed between the first end cover (10) and the first baffle (11), and the housing (1) comprises an exhaust inlet pipe (17) that enters the first space (15) by passing through the first end cover (10). The exhaust inlet pipe (17) is provided on a peripheral wall thereof with a plurality of exhaust holes (171) that communicate with the first space (15). The cavity assembly comprises a mixing tube (38), the mixing tube (38) comprising an inner cavity (381), a plurality of fins (382) that are distributed around the periphery of the inner cavity (381) and that are distributed along the circumference thereof, a plurality of slots (383) that correspond to the plurality of fins (382) and that are in communication with the inner cavity (381), and a porous tube (384) located in the mixing tube (38).
Description
本申请要求了申请日为2018年1月19日、申请号为201810054841.9、发明名称为“箱体式发动机排气后处理装置”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。The present application claims priority to Chinese Patent Application No. 20181005484, filed on Jan. 19, 2011, the entire disclosure of which is incorporated herein by reference. in.
本发明涉及一种箱体式发动机排气后处理装置。The present invention relates to a box type engine exhaust aftertreatment device.
箱体式发动机排气后处理装置(例如柴油机排气后处理装置)主要是用来处理或进化排气中有毒及有害物质的装置。排气中的毒害物质主要包含碳氢化合物、一氧化碳、氮氧化物及颗粒物等。Box-type engine exhaust aftertreatment devices (such as diesel exhaust aftertreatment devices) are primarily devices used to treat or evolve toxic and hazardous materials in the exhaust. The poisonous substances in the exhaust gas mainly include hydrocarbons, carbon monoxide, nitrogen oxides, and particulate matter.
现有技术中已经有采用柴油氧化催化剂(DOC)、柴油颗粒捕集器(DPF)以及选择性催化还原剂(SCR)相组合的方案来提高尾气处理的效能。在一种方案中,所述氧化型催化转换器与颗粒捕集器被串联设置在第一壳体内,并另外设置与该第一壳体连通的第一腔体;所述选择性催化还原剂被设置在第二壳体内,并另外设置与该第二壳体连通的第二腔体;然后借助连接管道将所述第一、第二腔体串联起来。排气与尿素液滴在连接管道中被混合,混合物随后进入第二腔体,再通过选择性催化还原剂,以降低有害物质。然而,排气与尿素液滴的混合物在进入第二腔体后,分布不均匀,进而不能使混合物均匀的通过所述选择性催化还原剂,这降低了处理效率。A combination of a diesel oxidation catalyst (DOC), a diesel particulate trap (DPF), and a selective catalytic reduction agent (SCR) has been used in the prior art to improve the efficiency of tail gas treatment. In one aspect, the oxidation type catalytic converter and the particle trap are disposed in series in the first housing, and additionally provided a first cavity in communication with the first housing; the selective catalytic reducing agent And being disposed in the second housing, and additionally providing a second cavity in communication with the second housing; and then connecting the first and second cavities in series by means of a connecting pipe. The exhaust gas is mixed with the urea droplets in the connecting conduit, and the mixture then enters the second chamber and is passed through a selective catalytic reducing agent to reduce harmful substances. However, after the mixture of the exhaust gas and the urea droplets enters the second cavity, the distribution is not uniform, and thus the mixture cannot be uniformly passed through the selective catalytic reducing agent, which reduces the processing efficiency.
发明内容Summary of the invention
本发明的目的在于提供一种能够使排气与尿素溶液实现较均匀混合的箱体式发动机排气后处理装置。It is an object of the present invention to provide a tank type engine exhaust aftertreatment device capable of achieving a more uniform mixing of exhaust gas and urea solution.
为实现上述目的,本发明采用如下技术方案:一种箱体式发动机排气后处理装置,其包括壳体、位于所述壳体内的若干后处理组件以及将所述后处理组件连通起来的腔体组件,所述壳体包括第一端盖、第一挡板、第二挡板、第二端盖以及包裹在所述第一、第二挡板外围且与所述第一、第 二端盖固定在一起的外壳;所述第一端盖与所述第一挡板之间形成有第一空间,所述壳体包括穿过所述第一端盖进入到所述第一空间内的排气入口管;所述若干后处理组件包括至少部分位于所述第一、第二挡板之间的第一后处理组件、与所述第一后处理组件对齐且相互连通的第二后处理组件以及与所述第一、第二后处理组件并排布置的两个第三后处理组件;所述排气入口管在其周壁上设有若干与所述第一空间连通的排气孔;所述第一挡板设有将所述第一后处理组件与所述第一空间相连通的第一开孔;所述第二端盖与所述第二挡板之间形成有第二空间,所述第二挡板设有将所述第二后处理组件与所述第二空间相连通的第二开孔以及与对应的第三后处理组件相连通的第三开孔;所述腔体组件包括扣持在所述第二开孔上的第一腔体组件、与所述第一腔体组件相连通的混合管组件、以及用以将所述混合管组件与所述第三后处理组件相连通的第二腔体组件;所述混合管组件包括混合管,所述混合管包括内腔体、围绕在所述内腔体的外围且沿周向分布的若干翅片、对应于所述若干翅片且与所述内腔体连通的若干开槽以及位于所述混合管中的多孔管。In order to achieve the above object, the present invention adopts the following technical solution: a box type engine exhaust aftertreatment device including a casing, a plurality of aftertreatment components located in the casing, and a cavity connecting the aftertreatment components a body assembly, the housing including a first end cover, a first baffle, a second baffle, a second end cap, and a periphery of the first and second baffles and the first and second ends a cover that is fixed together; a first space is formed between the first end cover and the first baffle, and the case includes a first end cover to enter the first space An exhaust gas inlet pipe; the plurality of aftertreatment components including a first aftertreatment component at least partially between the first and second baffles, a second post process aligned with and interconnected with the first aftertreatment component An assembly and two third aftertreatment assemblies arranged side by side with the first and second aftertreatment assemblies; the exhaust inlet tube is provided on its peripheral wall with a plurality of venting holes communicating with the first space; The first baffle is provided with the first post-processing component and a first opening in which the first space communicates; a second space formed between the second end cover and the second baffle, and the second baffle is provided with the second post-processing component a second opening in communication with the second space and a third opening in communication with the corresponding third aftertreatment component; the cavity assembly including a first cavity latched on the second opening a body assembly, a mixing tube assembly in communication with the first chamber assembly, and a second chamber assembly for communicating the mixing tube assembly with the third aftertreatment assembly; the mixing tube assembly comprising a mixing tube comprising an inner cavity, a plurality of fins distributed around the periphery of the inner cavity and circumferentially, a plurality of slots corresponding to the plurality of fins and communicating with the inner cavity And a porous tube located in the mixing tube.
作为本发明进一步改进的技术方案,所述排气入口管抵靠且固定在所述第一挡板上。As a further improved technical solution of the present invention, the exhaust gas inlet pipe abuts and is fixed on the first baffle.
作为本发明进一步改进的技术方案,所述壳体还包括与所述第二空间相连通的排气出口管。As a further improved technical solution of the present invention, the housing further includes an exhaust outlet pipe communicating with the second space.
作为本发明进一步改进的技术方案,所述第二挡板设有贯穿的通孔,所述混合管悬空地穿过所述通孔,所述翅片至少部分延伸超出所述第二挡板。As a further improved technical solution of the present invention, the second baffle is provided with a through hole through which the mixing tube is suspended, and the fin extends at least partially beyond the second baffle.
作为本发明进一步改进的技术方案,所述混合管组件包括位于所述第二挡板且对应于所述通孔的套筒部,所述套筒部设有所述扩展腔,所述翅片至少部分位于所述扩展腔中。As a further improved technical solution of the present invention, the mixing tube assembly includes a sleeve portion located at the second baffle and corresponding to the through hole, and the sleeve portion is provided with the expansion cavity, the fin At least partially located in the expansion chamber.
作为本发明进一步改进的技术方案,所述第一后处理组件包括柴油氧化催化剂以及位于所述柴油氧化催化剂的上游的第一多孔分配板。As a further improved technical solution of the present invention, the first aftertreatment component includes a diesel oxidation catalyst and a first porous distribution plate located upstream of the diesel oxidation catalyst.
作为本发明进一步改进的技术方案,所述第二后处理组件包括柴油颗粒捕集器。As a further improved technical solution of the present invention, the second aftertreatment component comprises a diesel particulate trap.
作为本发明进一步改进的技术方案,所述第三后处理组件包括选择性催化还原剂。As a further improved technical solution of the present invention, the third aftertreatment component comprises a selective catalytic reducing agent.
作为本发明进一步改进的技术方案,所述箱体式发动机排气后处理装置包括固定在所述第二端盖上且用以安装尿素喷嘴的安装部,所述尿素喷嘴用以向所述多孔管中喷射尿素液滴。As a further improved technical solution of the present invention, the box type engine exhaust aftertreatment device includes a mounting portion fixed on the second end cover and used to mount a urea nozzle, and the urea nozzle is used to The urea droplets are sprayed into the tube.
作为本发明进一步改进的技术方案,所述第二腔体组件包括与所述混合管连通的中间孔以及位于所述中间孔两侧的两个连接孔,所述连接孔与对应的第三后处理组件相连通。As a further improved technical solution of the present invention, the second cavity assembly includes an intermediate hole communicating with the mixing tube and two connecting holes on opposite sides of the intermediate hole, the connecting hole and the corresponding third rear The processing components are connected.
相较于现有技术,本发明通过设置多孔管,增强了尿素的破碎及与壁面间的换热效果,从而 降低了尿素结晶的风险。Compared with the prior art, the present invention enhances the crushing of urea and the heat exchange effect with the wall surface by providing a porous tube, thereby reducing the risk of urea crystallization.
图1是本发明箱体式发动机排气后处理装置的立体示意图。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a perspective view showing the exhaust aftertreatment device for a box type engine of the present invention.
图2是图1另一角度的立体示意图。Figure 2 is a perspective view of another angle of Figure 1.
图3是图1的立体分解图。Fig. 3 is an exploded perspective view of Fig. 1;
图4是图3另一角度的立体分解图。Figure 4 is an exploded perspective view of another angle of Figure 3.
图5是去除图2中第一、第二端盖后的立体示意图。Figure 5 is a perspective view showing the first and second end caps of Figure 2 removed.
图6是图5另一角度的立体示意图。Figure 6 is a perspective view of another angle of Figure 5.
图7是图1的主视图。Figure 7 is a front elevational view of Figure 1.
图8是图1的俯视图。Figure 8 is a plan view of Figure 1.
图9是图1的仰视图。Figure 9 is a bottom view of Figure 1.
图10是图1的左视图。Figure 10 is a left side view of Figure 1.
图11是图1的右视图。Figure 11 is a right side view of Figure 1.
图12是去除图6中第一端盖后的立体示意图。Figure 12 is a perspective view showing the first end cover of Figure 6 removed.
图13是去除图12中第一挡板后的立体示意图。Figure 13 is a perspective view showing the first baffle of Figure 12 removed.
图14是去除图13中外壳后的立体示意图。Figure 14 is a perspective view showing the outer casing of Figure 13 removed.
图15是图2的主视图。Figure 15 is a front elevational view of Figure 2.
图16是沿图15中A-A线的剖面示意图。Figure 16 is a schematic cross-sectional view taken along line A-A of Figure 15.
图17是沿图15中B-B线的剖面示意图。Figure 17 is a cross-sectional view taken along line B-B of Figure 15.
请参图1至图17所示,本发明揭示了一种箱体式发动机排气后处理装置100,其包括壳体1、位于所述壳体1内的若干后处理组件以及将所述后处理组件连通起来的腔体组件。Referring to Figures 1 to 17, the present invention discloses a box type engine exhaust aftertreatment device 100 including a housing 1, a plurality of aftertreatment components located in the housing 1, and the A cavity assembly that handles the components connected.
在本发明图示的实施方式中,所述壳体1包括第一端盖10、第一挡板11、第二挡板12、第二端盖13以及包裹在所述第一、第二挡板11、12外围且与所述第一、第二端盖10、13固定在一起的外壳14。In the illustrated embodiment of the present invention, the housing 1 includes a first end cover 10, a first baffle 11, a second baffle 12, a second end cap 13, and the first and second stops. An outer casing 14 that is peripherally of the plates 11, 12 and that is secured to the first and second end caps 10, 13.
请参图16及图17所示,所述第一端盖10与所述第一挡板11之间形成有第一空间15,所述 第二端盖13与所述第二挡板12之间形成有第二空间16。所述壳体1包括穿过所述第一端盖10进入到所述第一空间15内的排气入口管17以及与所述第二空间16相连通的排气出口管18。所述排气入口管17在其周壁上设有若干与所述第一空间15连通的排气孔171,以利于气流的分配。在本发明图示的实施方式中,所述排气入口管17抵靠且固定在所述第一挡板11上,以起到加强作用。Referring to FIG. 16 and FIG. 17 , a first space 15 is formed between the first end cover 10 and the first baffle 11 , and the second end cover 13 and the second baffle 12 are A second space 16 is formed therebetween. The housing 1 includes an exhaust inlet tube 17 that enters the first space 15 through the first end cap 10 and an exhaust outlet tube 18 that communicates with the second space 16. The exhaust gas inlet pipe 17 is provided with a plurality of exhaust holes 171 communicating with the first space 15 on its peripheral wall to facilitate the distribution of the airflow. In the illustrated embodiment of the invention, the exhaust gas inlet tube 17 abuts and is fixed to the first baffle 11 for reinforcement.
所述若干后处理组件包括至少部分位于所述第一、第二挡板11、12之间的第一后处理组件21、与所述第一后处理组件21对齐且相互连通的第二后处理组件22以及与所述第一、第二后处理组件21、22并排布置的两个第三后处理组件23。在本发明图示的实施方式中,所述第一后处理组件21包括柴油氧化催化剂211以及位于所述柴油氧化催化剂的上游的第一多孔分配板212。所述第二后处理组件22包括柴油颗粒捕集器221。第三后处理组件23包括选择性催化还原剂231。The plurality of aftertreatment components include a first aftertreatment component 21 at least partially between the first and second baffles 11, 12, a second post process aligned with and interconnected with the first post process component 21 The assembly 22 and the two third aftertreatment assemblies 23 are arranged side by side with the first and second aftertreatment assemblies 21, 22. In the illustrated embodiment of the invention, the first aftertreatment component 21 includes a diesel oxidation catalyst 211 and a first porous distribution plate 212 located upstream of the diesel oxidation catalyst. The second aftertreatment component 22 includes a diesel particulate trap 221 . The third aftertreatment component 23 includes a selective catalytic reductant 231.
所述第一挡板11设有将所述第一后处理组件21与所述第一空间15相连通的第一开孔111。所述第二挡板12设有将所述第二后处理组件22与所述第二空间16相连通的第二开孔121以及与对应的第三后处理组件23相连通的第三开孔122。The first baffle 11 is provided with a first opening 111 for communicating the first post-processing assembly 21 with the first space 15. The second baffle 12 is provided with a second opening 121 for communicating the second post-processing component 22 with the second space 16 and a third opening communicating with the corresponding third post-processing component 23 122.
请参图2及图16所示,所述箱体式发动机排气后处理装置100还包括固定在所述第二端盖13上且用以安装尿素喷嘴(未图示)的安装部19。Referring to FIGS. 2 and 16, the box type engine exhaust aftertreatment device 100 further includes a mounting portion 19 fixed to the second end cover 13 for mounting a urea nozzle (not shown).
所述腔体组件包括扣持在所述第二开孔121上的第一腔体组件31、与所述第一腔体组件31相连通的混合管组件33、以及用以将所述混合管组件33与所述第三后处理组件23相连通的第二腔体组件32。The cavity assembly includes a first cavity assembly 31 latched on the second opening 121, a mixing tube assembly 33 in communication with the first cavity assembly 31, and a mixing tube The second cavity assembly 32 of the assembly 33 is in communication with the third aftertreatment assembly 23.
所述混合管组件33包括混合管38以及与混合管38相配合的套筒部39。所述混合管38包括内腔体381、围绕在所述内腔体381的外围且沿周向分布的若干翅片382、对应于所述若干翅片382且与所述内腔体381连通的若干开槽383以及位于所述混合管38中的多孔管384。所述多孔管384沿其轴向至少部分与所述翅片382重叠。所述尿素喷嘴用以向所述多孔管384中喷射尿素液滴,增强了尿素液滴的破碎及与混合管38的壁面间的换热效果,从而降低了尿素结晶的风险。The mixing tube assembly 33 includes a mixing tube 38 and a sleeve portion 39 that mates with the mixing tube 38. The mixing tube 38 includes an inner cavity 381, a plurality of fins 382 surrounding the periphery of the inner cavity 381 and distributed in the circumferential direction, corresponding to the plurality of fins 382 and communicating with the inner cavity 381 A plurality of slots 383 and a perforated tube 384 located in the mixing tube 38. The porous tube 384 at least partially overlaps the fin 382 along its axial direction. The urea nozzle is used to inject urea droplets into the porous tube 384, which enhances the crushing of the urea droplets and the heat exchange effect with the wall surface of the mixing tube 38, thereby reducing the risk of urea crystallization.
请参图16所示,所述第二挡板12还设有贯穿的通孔123,所述混合管38悬空地穿过所述通孔123,所述翅片382至少部分延伸超出所述第二挡板12。所述套筒部39对应于所述通孔123。所述套筒部39设有所述扩展腔391,所述翅片382至少部分位于所述扩展腔391中。本发明通过设置套筒部39,在箱体式发动机排气后处理装置100的内部增加了安装空间,不局限于箱体式发动 机排气后处理装置100的整体尺寸,且可以通过调整扩展腔391的体积来灵活调整系统的背压,实现标准化设计。Referring to FIG. 16, the second baffle 12 is further provided with a through hole 123 through which the mixing tube 38 is suspended, and the fin 382 extends at least partially beyond the first Two baffles 12. The sleeve portion 39 corresponds to the through hole 123. The sleeve portion 39 is provided with the expansion chamber 391, and the fins 382 are at least partially located in the expansion chamber 391. The present invention increases the installation space inside the box type engine exhaust aftertreatment device 100 by providing the sleeve portion 39, and is not limited to the overall size of the box type engine exhaust aftertreatment device 100, and can be adjusted by expanding the expansion chamber. The volume of 391 is flexible to adjust the back pressure of the system to achieve a standardized design.
所述第二腔体组件32包括与所述混合管38连通的中间孔321以及位于所述中间孔321两侧的两个连接孔322,所述连接孔322与对应的第三后处理组件23相连通。The second cavity assembly 32 includes an intermediate hole 321 communicating with the mixing tube 38 and two connecting holes 322 located at two sides of the intermediate hole 321 . The connecting hole 322 and the corresponding third post-processing component 23 Connected.
另外,以上实施例仅用于说明本发明而并非限制本发明所描述的技术方案,对本说明书的理解应该以所属技术领域的技术人员为基础,尽管本说明书参照上述的实施例对本发明已进行了详细的说明,但是,本领域的普通技术人员应当理解,所属技术领域的技术人员仍然可以对本发明进行修改或者等同替换,而一切不脱离本发明的精神和范围的技术方案及其改进,均应涵盖在本发明的权利要求范围内。In addition, the above embodiments are only for illustrating the present invention and are not intended to limit the technical solutions described in the present invention. The understanding of the present specification should be based on those skilled in the art, although the present specification has been carried out with reference to the above embodiments. DETAILED DESCRIPTION OF THE INVENTION However, those skilled in the art should understand that the invention may be modified or equivalently replaced by those skilled in the art without departing from the spirit and scope of the invention. It is intended to be included within the scope of the appended claims.
Claims (10)
- 一种箱体式发动机排气后处理装置,其包括壳体、位于所述壳体内的若干后处理组件以及将所述后处理组件连通起来的腔体组件,所述壳体包括第一端盖、第一挡板、第二挡板、第二端盖以及包裹在所述第一、第二挡板外围且与所述第一、第二端盖固定在一起的外壳;所述第一端盖与所述第一挡板之间形成有第一空间,所述壳体包括穿过所述第一端盖进入到所述第一空间内的排气入口管;所述若干后处理组件包括至少部分位于所述第一、第二挡板之间的第一后处理组件、与所述第一后处理组件对齐且相互连通的第二后处理组件以及与所述第一、第二后处理组件并排布置的两个第三后处理组件;其特征在于:所述排气入口管在其周壁上设有若干与所述第一空间连通的排气孔;所述第一挡板设有将所述第一后处理组件与所述第一空间相连通的第一开孔;所述第二端盖与所述第二挡板之间形成有第二空间,所述第二挡板设有将所述第二后处理组件与所述第二空间相连通的第二开孔以及与对应的第三后处理组件相连通的第三开孔;所述腔体组件包括扣持在所述第二开孔上的第一腔体组件、与所述第一腔体组件相连通的混合管组件、以及用以将所述混合管组件与所述第三后处理组件相连通的第二腔体组件;所述混合管组件包括混合管,所述混合管包括内腔体、围绕在所述内腔体的外围且沿周向分布的若干翅片、对应于所述若干翅片且与所述内腔体连通的若干开槽以及位于所述混合管中的多孔管。A box type engine exhaust aftertreatment device includes a housing, a plurality of aftertreatment assemblies located within the housing, and a cavity assembly interconnecting the aftertreatment assembly, the housing including a first end cap a first baffle, a second baffle, a second end cap, and an outer casing wrapped around the first and second baffles and fixed to the first and second end caps; the first end A first space is formed between the cover and the first baffle, the housing including an exhaust inlet tube that enters the first space through the first end cap; the plurality of aftertreatment components include a first post-processing component at least partially between the first and second baffles, a second post-processing component aligned with and interconnecting the first post-processing component, and the first and second post-processing Two third aftertreatment assemblies arranged side by side of the assembly; characterized in that: the exhaust inlet pipe is provided on its peripheral wall with a plurality of exhaust holes communicating with the first space; the first baffle is provided a first opening of the first post-processing component in communication with the first space a second space is formed between the second end cover and the second baffle, and the second baffle is provided with a second opening that communicates the second post-processing component with the second space And a third opening in communication with the corresponding third aftertreatment component; the cavity assembly including a first cavity component retained on the second opening, in communication with the first cavity component a mixing tube assembly, and a second cavity assembly for communicating the mixing tube assembly with the third aftertreatment assembly; the mixing tube assembly includes a mixing tube, the mixing tube including an inner cavity, surrounding a plurality of fins distributed around the inner cavity and circumferentially, a plurality of slots corresponding to the plurality of fins and in communication with the inner cavity, and a porous tube located in the mixing tube.
- 如权利要求1所述的箱体式发动机排气后处理装置,其特征在于:所述排气入口管抵靠且固定在所述第一挡板上。A tank type engine exhaust aftertreatment device according to claim 1, wherein said exhaust inlet pipe abuts and is fixed to said first baffle.
- 如权利要求1所述的箱体式发动机排气后处理装置,其特征在于:所述壳体还包括与所述第二空间相连通的排气出口管。A tank type engine exhaust aftertreatment device according to claim 1, wherein said casing further includes an exhaust outlet pipe communicating with said second space.
- 如权利要求1所述的箱体式发动机排气后处理装置,其特征在于:所述第二挡板设有贯穿的通孔,所述混合管悬空地穿过所述通孔,所述翅片至少部分延伸超出所述第二挡板。The box type engine exhaust aftertreatment device according to claim 1, wherein the second baffle is provided with a through hole through which the mixing tube is suspended, the fin The sheet extends at least partially beyond the second baffle.
- 如权利要求4所述的箱体式发动机排气后处理装置,其特征在于:所述混合管组件包括位于所述第二挡板且对应于所述通孔的套筒部,所述套筒部设有所述扩展腔,所述翅片至少部分位于所述扩展腔中。A tank type engine exhaust aftertreatment device according to claim 4, wherein said mixing tube assembly includes a sleeve portion at said second baffle and corresponding to said through hole, said sleeve The expansion chamber is provided, and the fin is at least partially located in the expansion chamber.
- 如权利要求1所述的箱体式发动机排气后处理装置,其特征在于:所述第一后处理组件包括柴油氧化催化剂以及位于所述柴油氧化催化剂的上游的第一多孔分配板。A tank type engine exhaust aftertreatment device according to claim 1, wherein said first aftertreatment assembly comprises a diesel oxidation catalyst and a first porous distribution plate upstream of said diesel oxidation catalyst.
- 如权利要求6所述的箱体式发动机排气后处理装置,其特征在于:所述第二后处理组件包括柴油颗粒捕集器。A tank type engine exhaust aftertreatment device according to claim 6, wherein said second aftertreatment assembly comprises a diesel particulate trap.
- 如权利要求7所述的箱体式发动机排气后处理装置,其特征在于:所述第三后处理组件包括选择性催化还原剂。A tank type engine exhaust aftertreatment device according to claim 7, wherein said third aftertreatment component comprises a selective catalytic reducing agent.
- 如权利要求1所述的箱体式发动机排气后处理装置,其特征在于:所述箱体式发动机排气后处理装置包括固定在所述第二端盖上且用以安装尿素喷嘴的安装部,所述尿素喷嘴用以向所述多孔管中喷射尿素液滴。A tank type engine exhaust aftertreatment device according to claim 1, wherein said box type engine exhaust aftertreatment device includes an attachment fixed to said second end cover for mounting a urea nozzle The urea nozzle is configured to inject urea droplets into the porous tube.
- 如权利要求1所述的箱体式发动机排气后处理装置,其特征在于:所述第二腔体组件包括与所述混合管连通的中间孔以及位于所述中间孔两侧的两个连接孔,所述连接孔与对应的第三后处理组件相连通。A tank type engine exhaust aftertreatment device according to claim 1, wherein said second cavity assembly includes an intermediate hole communicating with said mixing pipe and two connections on opposite sides of said intermediate hole a hole that communicates with a corresponding third aftertreatment component.
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