WO2019001329A1 - Fault detection and processing method and apparatus for electric vehicle inverter, and storage medium - Google Patents
Fault detection and processing method and apparatus for electric vehicle inverter, and storage medium Download PDFInfo
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- WO2019001329A1 WO2019001329A1 PCT/CN2018/092128 CN2018092128W WO2019001329A1 WO 2019001329 A1 WO2019001329 A1 WO 2019001329A1 CN 2018092128 W CN2018092128 W CN 2018092128W WO 2019001329 A1 WO2019001329 A1 WO 2019001329A1
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- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
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- G01R31/40—Testing power supplies
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- the present invention relates to a fault detection and processing method, apparatus and storage medium, and more particularly to an electric vehicle inverter fault detection and processing method, apparatus and storage medium.
- fault detection and processing of an inverter in an electric vehicle is typically implemented by determining whether a fault occurs by detecting whether an open circuit phenomenon and/or a short circuit phenomenon occurs in the inverter circuit, A predetermined fault handling operation is then carried out.
- the above-mentioned prior art solution has the following problem: since it is only possible to confirm the occurrence of a failure based on whether or not an apparent indication such as an open circuit phenomenon and/or a short circuit phenomenon occurs, it is difficult to accurately detect the failure, and it is not possible to effectively and effectively Locate the source of the fault.
- the present invention provides the following technical solutions.
- a method for detecting and processing a fault of an electric vehicle inverter including:
- (A1) acquiring, when the electric vehicle is in a running state, signals from at least one sensor located on each of the bridge arms of the three-phase inverter in real time to acquire at least one inverter driving state parameter;
- an electric vehicle inverter failure detecting and processing apparatus comprising a running state fault detecting unit, wherein the traveling state fault detecting unit is configured To acquire signals from at least one sensor located on each of the bridge arms of the three-phase inverter in real time to acquire at least one inverter travel state parameter, based on the at least one, when the electric vehicle is in a running state
- the inverter running state parameter determines whether the three-phase inverter has failed and its fault level, and if it is determined that the three-phase inverter has failed, performs a predetermined fault handling operation according to the determined fault level.
- a storage medium for storing computer readable instructions executable by one or more processors to implement the aforementioned electric vehicle inverter fault detection And processing methods.
- the method, device and storage medium for fault detection and processing of an electric vehicle inverter disclosed by the present invention may have the following advantages: since each phase circuit (ie, each bridge arm) of the three-phase inverter includes a temperature The sensor is able to detect faults more accurately and locate directly to the source of the fault.
- FIG. 1 is a flow chart of a method for detecting and processing an electric vehicle inverter fault according to an embodiment of the present invention
- FIG. 2 is a schematic structural diagram of an electric vehicle inverter failure detecting and processing apparatus according to an embodiment of the present invention.
- the computer program instructions may be stored in a computer readable memory, which may instruct a computer or other programmable processor to perform functions in a particular manner such that the instructions stored in the computer readable memory comprise an implementation flow diagram and/or The production of the instruction part of the function/operation specified in one or more boxes of the block diagram.
- the method for detecting and processing faults of an electric vehicle inverter disclosed by the present invention includes: (A1) collecting each bridge arm from a three-phase inverter in real time when the electric vehicle is in a running state. a signal of the at least one sensor to obtain at least one inverter driving state parameter; (A2) determining, based on the at least one inverter driving state parameter, whether the three-phase inverter is faulty and its fault level; (A3) If it is determined that the three-phase inverter has failed, a predetermined fault handling operation is performed according to the determined fault level.
- the at least one inverter driving state parameter includes each phase circuit of the three-phase inverter.
- a power transistor such as an IGBT (Insulated Gate Bipolar Transistor)
- the step (A2) further includes: if any one of the at least one inverter driving state parameter If it exceeds its corresponding predetermined threshold, it is determined that the three-phase inverter has failed.
- the step (A2) further comprises: if the temperature value of the power transistor in the inverter exceeds the first temperature
- the threshold eg, 90 ° C
- a second temperature threshold eg, 120 ° C
- the step (A2) further includes: if the first level fault occurs, lowering the three phase The output power of the inverter, and if the second-level fault occurs, the power output of the three-phase inverter is stopped (ie, the inverter stops operating).
- the step (A2) further includes: when determining that due to the power transistor in the three-phase inverter When the temperature value exceeds a predetermined threshold and a fault occurs, the value of the first counter is increased every predetermined time (for example, 10 ms) until the value of the first counter exceeds the first counter threshold, and the output of the three-phase inverter is stopped.
- the value of the first counter is decreased every predetermined time (for example, 10 ms)
- the normal power output of the three-phase inverter is restored (ie, the normal operation of the inverter is resumed) until the value of the first counter is equal to zero.
- the fault due to the temperature value of the power transistor exceeding a predetermined threshold is recoverable.
- the step (A2) further includes: when determining that any one of the three-phase inverters is When a current value or a voltage value of the circuit or an inverter chip operating voltage value exceeds a predetermined threshold to cause a failure, the value of the second counter is increased every predetermined time (for example, 10 ms) until the value of the second counter exceeds the second value.
- the step (A2) further comprises: determining the three by detecting a communication state of the inverter chip. Whether the phase inverter has failed.
- the method further includes: separately setting three temperature detecting devices to independently detect the three-phase inverter The temperature value of the power transistor in each phase of the circuit, and each temperature sensing device comprises two physically separate temperature sensors (therefore the two physically separated temperature sensors can be redundantly backed up each other so that When one temperature sensor fails, the other temperature sensor can still be used normally).
- the step (A2) further includes: based on detecting the power transistor in the three-phase inverter The temperature value calculates the current heat accumulation amount of the power transistor, and stops the power output of the three-phase inverter when the calculated heat accumulation amount exceeds a predetermined threshold (thus protecting the power transistor from being damaged due to excessive temperature) .
- the method further includes: collecting the electric vehicle from the at least one onboard sensor when the electric vehicle is started by powering up Signaling to acquire at least one activation parameter, and subsequently detecting whether a three-phase inverter in the electric vehicle has failed based on the at least one activation parameter, and if it is determined that the three-phase inverter has failed, implementing a predetermined Fault handling operation.
- the at least one starting parameter includes a current value of each of the three-phase inverters and The voltage value and the temperature value of a power transistor (for example, an IGBT (Insulated Gate Bipolar Transistor)) in the three-phase inverter.
- a power transistor for example, an IGBT (Insulated Gate Bipolar Transistor)
- the method further includes: for each phase of the three-phase inverter based on a reference voltage value
- the current and voltage values are normalized to map them to the range [0, 4096].
- the method further includes: if the current value and voltage of each of the three phase inverters Any of the values is in the range [2007, 2089], then it is determined that the three-phase inverter has not failed, otherwise it is determined that the three-phase inverter has failed.
- the method further includes if a temperature value of the power transistor in the three-phase inverter (typically at Between -50 ° C and 250 ° C) Within a predetermined range (eg, near 100 ° C), it is determined that the three-phase inverter has not failed, otherwise it is determined that the three-phase inverter has failed.
- a temperature value of the power transistor in the three-phase inverter typically at Between -50 ° C and 250 ° C
- a predetermined range eg, near 100 ° C
- the reference voltage value is obtained by actually detecting the calibration (eg, by periodically detecting a predetermined number of times)
- the actual voltage reference value is calculated and its average value is calculated to obtain the reference voltage value).
- each phase circuit ie, each bridge arm
- each phase circuit ie, each bridge arm
- a temperature sensor Therefore, it is possible to detect the fault more accurately and directly locate it to the source of the fault.
- the electric vehicle inverter failure detecting and processing apparatus disclosed by the present invention includes a running state fault detecting unit 1 and an activated state fault detecting unit 2.
- the driving state failure detecting unit 1 is configured to acquire signals from at least one sensor located on each of the bridge arms of the three-phase inverter in real time to acquire at least one inverter when the electric vehicle is in a running state a state parameter, and determining, based on the at least one inverter driving state parameter, whether the three-phase inverter has failed and its fault level, and if it is determined that the three-phase inverter fails, according to the determined
- the fault level implements a predetermined fault handling operation.
- the startup state failure detecting unit 2 is configured to acquire a signal from at least one onboard sensor to acquire at least one startup parameter when the electric vehicle is started by powering up, and then detect the based on the at least one activation parameter Whether the three-phase inverter in the electric vehicle fails, and if it is determined that the three-phase inverter has failed, a predetermined failure processing operation is performed.
- the at least one inverter travel state parameter includes each of the three phase inverters The current value and voltage value, the inverter chip operating voltage value, and the temperature value of a power transistor (such as an IGBT (Insulated Gate Bipolar Transistor)) in the inverter.
- a power transistor such as an IGBT (Insulated Gate Bipolar Transistor)
- the travel state fault detecting unit 1 is further configured to: if the at least one inverter travel state parameter If any one of them exceeds its corresponding predetermined threshold, it is determined that the three-phase inverter has failed.
- the travel state fault detecting unit 1 is further configured to: if the temperature value of the power transistor in the inverter If the first temperature threshold (eg, 90 ° C) is exceeded, the fault level is determined to be a first level fault, and if the temperature value of the power transistor in the inverter exceeds a second temperature threshold (eg, 120 ° C), the fault level is determined to be the second Level failure.
- the first temperature threshold eg, 90 ° C
- a second temperature threshold eg, 120 ° C
- the travel state fault detecting unit 1 is further configured to: if the first level fault occurs, decrease The output power of the three-phase inverter, and if the second-level fault occurs, stopping the power output of the three-phase inverter (ie, the inverter stops operating).
- the travel state fault detecting unit 1 is further configured to: when determined to be due to the three-phase inverter When the temperature value of the power transistor exceeds a predetermined threshold and a fault occurs, the value of the first counter is increased every predetermined time (for example, 10 ms) until the value of the first counter exceeds the first counter threshold to stop the three-phase inverse The output power of the transformer is alarmed, and then when it is determined that a failure has occurred due to the temperature value of the power transistor in the three-phase inverter exceeding a predetermined threshold, the first time is decreased every predetermined time (for example, 10 ms) The value of a counter, until the value of the first counter is equal to 0, restores the normal power output of the three-phase inverter (ie, restores normal operation of the inverter). Thus, the fault due to the temperature value of the power transistor exceeding a predetermined threshold is recoverable.
- the value of the first counter is increased every predetermined time (for example, 10 ms) until the value of the first counter exceeds
- the travel state fault detecting unit 1 is further configured to: when determined to be due to the three-phase inverter When the current value or voltage value of any phase circuit or the inverter chip operating voltage value exceeds a predetermined threshold to cause a failure, the value of the second counter is increased every predetermined time (for example, 10 ms) until the second counter is Stopping the output power of the three-phase inverter and alarming when the value exceeds the second counter threshold, and then when determining that there is no current value or voltage value or inverter due to any of the three-phase inverters When the chip operating voltage value exceeds a predetermined threshold and a failure occurs, the value of the second counter is decreased every predetermined time (for example, 10 ms) until the value of the second counter is equal to 0, and the three-phase inverse is not restored.
- a predetermined threshold for example, 10 ms
- the travel state fault detecting unit 1 is further configured to assist by detecting a communication state of the inverter chip It is determined whether the three-phase inverter has failed.
- the travel state fault detecting unit 1 is further configured to independently detect each of the three-way temperature detecting devices The temperature value of the power transistor in each phase circuit of the three-phase inverter, wherein each temperature detecting device comprises two physically separated temperature sensors (so that the two physically separated temperature sensors can be redundant Backup, so that when one of the temperature sensors fails, the other temperature sensor can still be used normally).
- the travel state fault detecting unit 1 is further configured to: based on the detected three-phase inverter The temperature value of the power transistor in the calculation calculates the current heat accumulation amount of the power transistor, and stops the power output of the three-phase inverter when the calculated heat accumulation amount exceeds a predetermined threshold (thus protecting the power transistor from the temperature High and damaged).
- the at least one starting parameter includes a current value of each of the three phase inverters and The voltage value and the temperature value of a power transistor (for example, an IGBT (Insulated Gate Bipolar Transistor)) in the three-phase inverter.
- a power transistor for example, an IGBT (Insulated Gate Bipolar Transistor)
- the startup state fault detecting unit 2 is further configured to: invert the three-phase based on a reference voltage value
- the current and voltage values of each phase circuit in the device are normalized to map it to the range [0, 4096].
- the startup state fault detecting unit 2 is further configured to: if each of the three phase inverters If any of the current value and the voltage value of the one-phase circuit is within the range [2007, 2089], it is determined that the three-phase inverter has not failed, otherwise it is determined that the three-phase inverter has failed.
- the startup state fault detection unit 2 is further configured to: if the power in the three-phase inverter The temperature value of the transistor (typically between -50 ° C and 250 ° C) is within a predetermined range (eg, near 100 ° C), then it is determined that the three-phase inverter has not failed, otherwise the three-phase inverse is determined The transformer has failed.
- a predetermined range eg, near 100 ° C
- the reference voltage value is obtained by actually detecting the calibration (eg, by periodically detecting a predetermined number of times)
- the actual voltage reference value is calculated and its average value is calculated to obtain the reference voltage value).
- each phase circuit ie, each bridge arm
- each phase circuit ie, each bridge arm
- a temperature sensor Therefore, it is possible to detect the fault more accurately and directly locate it to the source of the fault.
- the present invention also discloses a storage medium for storing computer readable instructions executable by one or more processors to implement an electric vehicle inverter fault detection and processing method as previously described.
- the present invention also provides a controller including a memory and a processor, the memory storing program instructions capable of implementing any of the electric vehicle inverter fault detection and processing as described above when executed by the processor method.
- the instructions stored in the memory correspond to the steps of a specific example of an electric vehicle inverter fault detection and processing method that it can implement when executed by the processor.
- the instruction may also be an instruction that enables the processor to implement various examples of the electric vehicle inverter failure detection and processing method as described above when executing the instruction.
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Abstract
A fault detection and processing method and apparatus for an electric vehicle inverter, and a computer readable storage medium. The method comprises: when an electric vehicle is in a travelling state, acquiring in real time a signal from at least one sensor located on each leg of a three-phase inverter, so as to obtain at least one inverter travelling state parameter (A1); based on the at least one inverter travelling state parameter, determining whether a fault has occurred in the three-phase inverter and a fault level thereof (A2); and if it is determined a fault has occurred in the three-phase inverter, performing a predetermined fault processing operation according to the determined fault level (A3). The fault detection and processing method and apparatus for an electric vehicle inverter, and the computer readable storage medium enable accurate detection of a fault and localization of a fault source.
Description
本发明涉及故障检测及处理方法、装置及存储介质,更具体地,涉及电动车辆逆变器故障检测及处理方法、装置及存储介质。The present invention relates to a fault detection and processing method, apparatus and storage medium, and more particularly to an electric vehicle inverter fault detection and processing method, apparatus and storage medium.
目前,随着电动车辆的日益发展和普及,对电动车辆中的逆变器(其是电动车辆的动力电源和电机之间的电能转换部件)进行故障检测和处理变得越来越重要。At present, with the increasing development and popularity of electric vehicles, it is becoming more and more important to perform fault detection and processing of an inverter in an electric vehicle, which is a power conversion unit between an electric power source of an electric vehicle and a motor.
在现有的技术方案中,典型地通过如下方式实施对电动车辆中的逆变器的故障检测和处理:基于检测逆变器电路中是否发生开路现象和/或短路现象来确定是否发生故障,并随之实施预定的故障处理操作。In the prior art solution, fault detection and processing of an inverter in an electric vehicle is typically implemented by determining whether a fault occurs by detecting whether an open circuit phenomenon and/or a short circuit phenomenon occurs in the inverter circuit, A predetermined fault handling operation is then carried out.
然而,上述现有的技术方案存在如下问题:由于仅能根据是否发生开路现象和/或短路现象等较为模糊的表观指示来确认故障的发生,故难于精确地检测故障,并且不能实时有效地定位故障源。However, the above-mentioned prior art solution has the following problem: since it is only possible to confirm the occurrence of a failure based on whether or not an apparent indication such as an open circuit phenomenon and/or a short circuit phenomenon occurs, it is difficult to accurately detect the failure, and it is not possible to effectively and effectively Locate the source of the fault.
因此,存在如下需求:提供能够精确地检测故障并定位故障源的电动车辆逆变器故障检测及处理方法、装置及存储介质。Therefore, there is a need to provide an electric vehicle inverter failure detecting and processing method, apparatus, and storage medium capable of accurately detecting a fault and locating a fault source.
发明内容Summary of the invention
为了解决上述现有技术方案所存在的问题或其他问题,本发明提供了以下技术方案。In order to solve the problems or other problems of the above prior art solutions, the present invention provides the following technical solutions.
按照本发明的第一方面,提供一种电动车辆逆变器故障检测及处理方法,其包括:According to a first aspect of the present invention, a method for detecting and processing a fault of an electric vehicle inverter is provided, including:
(A1)当电动车辆处于行驶状态中时,实时地采集来自位于三相逆变器的每个桥臂上的至少一个传感器的信号以获取至少一个逆变器行驶状态参数;(A1) acquiring, when the electric vehicle is in a running state, signals from at least one sensor located on each of the bridge arms of the three-phase inverter in real time to acquire at least one inverter driving state parameter;
(A2)基于所述至少一个逆变器行驶状态参数确定所述三相逆变器是否发生故障及其故障等级;(A2) determining, based on the at least one inverter driving state parameter, whether the three-phase inverter is faulty and its fault level;
(A3)如果确定所述三相逆变器发生故障,则根据所确定的故障等级 实施预定的故障处理操作。(A3) If it is determined that the three-phase inverter has failed, a predetermined fault handling operation is performed in accordance with the determined failure level.
按照本发明的第二方面,提供一种电动车辆逆变器故障检测及处理装置,所述电动车辆逆变器故障检测及处理装置包括行驶状态故障检测单元,所述行驶状态故障检测单元被配置为当电动车辆处于行驶状态中时,实时地采集来自位于三相逆变器的每个桥臂上的至少一个传感器的信号以获取至少一个逆变器行驶状态参数,随之基于所述至少一个逆变器行驶状态参数确定所述三相逆变器是否发生故障及其故障等级,并且如果确定所述三相逆变器发生故障,则根据所确定的故障等级实施预定的故障处理操作。According to a second aspect of the present invention, an electric vehicle inverter failure detecting and processing apparatus is provided, the electric vehicle inverter failure detecting and processing apparatus comprising a running state fault detecting unit, wherein the traveling state fault detecting unit is configured To acquire signals from at least one sensor located on each of the bridge arms of the three-phase inverter in real time to acquire at least one inverter travel state parameter, based on the at least one, when the electric vehicle is in a running state The inverter running state parameter determines whether the three-phase inverter has failed and its fault level, and if it is determined that the three-phase inverter has failed, performs a predetermined fault handling operation according to the determined fault level.
按照本发明的第三方面,提供一种用于存储计算机可读指令的存储介质,所述计算机可读指令能够被一个或多个处理器执行以实施前面所述的电动车辆逆变器故障检测及处理方法。According to a third aspect of the invention there is provided a storage medium for storing computer readable instructions executable by one or more processors to implement the aforementioned electric vehicle inverter fault detection And processing methods.
本发明所公开的电动车辆逆变器故障检测及处理方法、装置及存储介质可以具有下列优点:由于所述三相逆变器中的每一相电路(即每个桥臂)中均包含温度传感器,故能够更加精确地检测故障并且直接定位至故障源。The method, device and storage medium for fault detection and processing of an electric vehicle inverter disclosed by the present invention may have the following advantages: since each phase circuit (ie, each bridge arm) of the three-phase inverter includes a temperature The sensor is able to detect faults more accurately and locate directly to the source of the fault.
结合附图,本发明的技术特征以及优点将会被本领域技术人员更好地理解,其中:The technical features and advantages of the present invention will be better understood by those skilled in the art, in which:
图1是根据本发明的实施例的电动车辆逆变器故障检测及处理方法的流程图;1 is a flow chart of a method for detecting and processing an electric vehicle inverter fault according to an embodiment of the present invention;
图2是根据本发明的实施例的电动车辆逆变器故障检测及处理装置的示意性结构图。2 is a schematic structural diagram of an electric vehicle inverter failure detecting and processing apparatus according to an embodiment of the present invention.
下文参考根据本发明实施例的方法和装置的流程图说明、框图和/或流程图来描述本发明。将理解这些流程图说明和/或框图的每个框、以及流程图说明和/或框图的组合可以由计算机程序指令来实现。可以将这些计算机程序指令提供给通用计算机、专用计算机或其他可编程数据处理设备的处理器以构成机器,以便由计算机或其他可编程数据 处理设备的处理器执行的这些指令创建用于实施这些流程图和/或框和/或一个或多个流程框图中指定的功能/操作的部件。The present invention is described below with reference to flowchart illustrations, block diagrams, and/or flowcharts of methods and apparatus in accordance with embodiments of the invention. It will be understood that each block of the flowchart illustrations and / or block diagrams, and combinations of flowchart illustrations and / or block diagrams can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer or other programmable data processing device to form a machine such that the instructions executed by a processor of a computer or other programmable data processing device are created for implementing the processes Parts and/or blocks and/or components of the functions/operations specified in one or more of the block diagrams.
可以将这些计算机程序指令存储在计算机可读存储器中,这些指令可以指示计算机或其他可编程处理器以特定方式实现功能,以便存储在计算机可读存储器中的这些指令构成包含实施流程图和/或框图的一个或多个框中指定的功能/操作的指令部件的制作产品。The computer program instructions may be stored in a computer readable memory, which may instruct a computer or other programmable processor to perform functions in a particular manner such that the instructions stored in the computer readable memory comprise an implementation flow diagram and/or The production of the instruction part of the function/operation specified in one or more boxes of the block diagram.
可以将这些计算机程序指令加载到计算机或其他可编程数据处理器上以使一系列的操作步骤在计算机或其他可编程处理器上执行,以便构成计算机实现的进程,以使计算机或其他可编程数据处理器上执行的这些指令提供用于实施此流程图和/或框图的一个或多个框中指定的功能或操作的步骤。还应该注意在一些备选实现中,框中所示的功能/操作可以不按流程图所示的次序来发生。例如,依次示出的两个框实际可以基本同时地执行或这些框有时可以按逆序执行,具体取决于所涉及的功能/操作。These computer program instructions can be loaded onto a computer or other programmable data processor to cause a series of operational steps to be executed on a computer or other programmable processor to constitute a computer-implemented process for the computer or other programmable data. The instructions executed on the processor provide steps for implementing the functions or operations specified in one or more of the blocks of the flowchart and/or block diagram. It should also be noted that in some alternative implementations, the functions/operations shown in the blocks may occur out of the order shown in the flowchart. For example, two blocks shown in succession may be executed substantially concurrently or the blocks may be executed in the reverse order, depending upon the function/operation involved.
图1所示为根据本发明的实施例的电动车辆逆变器故障检测及处理方法的流程图。如图1所示,本发明所公开的电动车辆逆变器故障检测及处理方法包括:(A1)当电动车辆处于行驶状态中时,实时地采集来自位于三相逆变器的每个桥臂上的至少一个传感器的信号以获取至少一个逆变器行驶状态参数;(A2)基于所述至少一个逆变器行驶状态参数确定所述三相逆变器是否发生故障及其故障等级;(A3)如果确定所述三相逆变器发生故障,则根据所确定的故障等级实施预定的故障处理操作。1 is a flow chart showing a method of fault detection and processing of an electric vehicle inverter in accordance with an embodiment of the present invention. As shown in FIG. 1 , the method for detecting and processing faults of an electric vehicle inverter disclosed by the present invention includes: (A1) collecting each bridge arm from a three-phase inverter in real time when the electric vehicle is in a running state. a signal of the at least one sensor to obtain at least one inverter driving state parameter; (A2) determining, based on the at least one inverter driving state parameter, whether the three-phase inverter is faulty and its fault level; (A3) If it is determined that the three-phase inverter has failed, a predetermined fault handling operation is performed according to the determined fault level.
示例性地,在本发明所公开的电动车辆逆变器故障检测及处理方法的一个实施例中,所述至少一个逆变器行驶状态参数包括所述三相逆变器中的每一相电路的电流值和电压值、逆变器芯片工作电压值以及逆变器中的功率晶体管(例如IGBT(绝缘栅双极晶体管))的温度值。Illustratively, in one embodiment of the method for detecting and processing an electric vehicle inverter fault according to the present disclosure, the at least one inverter driving state parameter includes each phase circuit of the three-phase inverter. The current value and voltage value, the inverter chip operating voltage value, and the temperature value of a power transistor (such as an IGBT (Insulated Gate Bipolar Transistor)) in the inverter.
示例性地,在本发明所公开的电动车辆逆变器故障检测及处理方法的一个实施例中,所述步骤(A2)进一步包括:如果所述至少一个逆变器行驶状态参数中的任何一个超过其对应的预定的阈值,则确定所述三相逆变器发生故障。Illustratively, in one embodiment of the method for detecting and processing an electric vehicle inverter fault according to the present disclosure, the step (A2) further includes: if any one of the at least one inverter driving state parameter If it exceeds its corresponding predetermined threshold, it is determined that the three-phase inverter has failed.
示例性地,在本发明所公开的电动车辆逆变器故障检测及处理方法的 一个实施例中,所述步骤(A2)进一步包括:如果逆变器中的功率晶体管的温度值超过第一温度阈值(例如90℃),则确定故障等级为第一级故障,如果逆变器中的功率晶体管的温度值超过第二温度阈值(例如120℃),则确定故障等级为第二级故障。Illustratively, in an embodiment of the method for detecting and processing an electric vehicle inverter fault according to the present invention, the step (A2) further comprises: if the temperature value of the power transistor in the inverter exceeds the first temperature The threshold (eg, 90 ° C) determines that the fault level is a first level fault, and if the temperature value of the power transistor in the inverter exceeds a second temperature threshold (eg, 120 ° C), then the fault level is determined to be a second level fault.
示例性地,在本发明所公开的电动车辆逆变器故障检测及处理方法的一个实施例中,所述步骤(A2)进一步包括:如果发生所述第一级故障,则降低所述三相逆变器的输出功率,而如果发生所述第二级故障,则停止所述三相逆变器的功率输出(即逆变器停止工作)。Illustratively, in an embodiment of the method for detecting and processing an electric vehicle inverter fault according to the present disclosure, the step (A2) further includes: if the first level fault occurs, lowering the three phase The output power of the inverter, and if the second-level fault occurs, the power output of the three-phase inverter is stopped (ie, the inverter stops operating).
示例性地,在本发明所公开的电动车辆逆变器故障检测及处理方法的一个实施例中,所述步骤(A2)进一步包括:当确定由于所述三相逆变器中的功率晶体管的温度值超过预定的阈值而发生故障时,每隔预定时间(例如10ms)增加第一计数器的值,直至所述第一计数器的值超过第一计数器阈值时停止所述三相逆变器的输出功率并报警,并且随后当确定已没有由于所述三相逆变器中的功率晶体管的温度值超过预定的阈值而发生故障时,每隔预定时间(例如10ms)减少所述第一计数器的值,直至所述第一计数器的值等于0时恢复所述三相逆变器的正常功率输出(即恢复逆变器的正常工作)。由此,归因于功率晶体管的温度值超过预定的阈值的故障是可恢复的。Illustratively, in one embodiment of the method for detecting and processing an electric vehicle inverter fault according to the present invention, the step (A2) further includes: when determining that due to the power transistor in the three-phase inverter When the temperature value exceeds a predetermined threshold and a fault occurs, the value of the first counter is increased every predetermined time (for example, 10 ms) until the value of the first counter exceeds the first counter threshold, and the output of the three-phase inverter is stopped. Power and alarm, and then when it is determined that a failure has occurred due to the temperature value of the power transistor in the three-phase inverter exceeding a predetermined threshold, the value of the first counter is decreased every predetermined time (for example, 10 ms) The normal power output of the three-phase inverter is restored (ie, the normal operation of the inverter is resumed) until the value of the first counter is equal to zero. Thus, the fault due to the temperature value of the power transistor exceeding a predetermined threshold is recoverable.
示例性地,在本发明所公开的电动车辆逆变器故障检测及处理方法的一个实施例中,所述步骤(A2)进一步包括:当确定由于所述三相逆变器中的任一相电路的电流值或电压值或者逆变器芯片工作电压值超过预定的阈值而发生故障时,每隔预定时间(例如10ms)增加第二计数器的值,直至所述第二计数器的值超过第二计数器阈值时停止所述三相逆变器的输出功率并报警,并且随后当确定已没有由于所述三相逆变器中的任一相电路的电流值或电压值或者逆变器芯片工作电压值超过预定的阈值而发生故障时,每隔预定时间(例如10ms)减少所述第二计数器的值,直至所述第二计数器的值等于0,并且不恢复所述三相逆变器的功率输出(即在此情况下一旦逆变器发生故障,则不可恢复)。由此,归因于所述三相逆变器中的任一相电路的电流值或电压值或者逆变器芯片工作电压值超过 预定的阈值的故障是不可恢复的。Illustratively, in one embodiment of the method for detecting and processing an electric vehicle inverter fault according to the present invention, the step (A2) further includes: when determining that any one of the three-phase inverters is When a current value or a voltage value of the circuit or an inverter chip operating voltage value exceeds a predetermined threshold to cause a failure, the value of the second counter is increased every predetermined time (for example, 10 ms) until the value of the second counter exceeds the second value. Stopping the output power of the three-phase inverter and alarming the counter threshold, and then determining that there is no current value or voltage value or inverter chip operating voltage due to any one of the three-phase inverters When the value exceeds a predetermined threshold and a failure occurs, the value of the second counter is decreased every predetermined time (for example, 10 ms) until the value of the second counter is equal to 0, and the power of the three-phase inverter is not restored. Output (ie, in this case, once the inverter fails, it cannot be recovered). Thus, a fault due to a current value or a voltage value of any one of the three-phase inverters or an inverter chip operating voltage value exceeding a predetermined threshold is unrecoverable.
示例性地,在本发明所公开的电动车辆逆变器故障检测及处理方法的一个实施例中,所述步骤(A2)进一步包括:通过检测逆变器芯片的通信状态来辅助确定所述三相逆变器是否发生故障。Illustratively, in an embodiment of the method for detecting and processing an electric vehicle inverter fault according to the present invention, the step (A2) further comprises: determining the three by detecting a communication state of the inverter chip. Whether the phase inverter has failed.
示例性地,在本发明所公开的电动车辆逆变器故障检测及处理方法的一个实施例中,该方法进一步包括:分别设置三路温度检测装置以各自独立地检测所述三相逆变器的每一相电路中的功率晶体管的温度值,并且每一路温度检测装置包含两个物理上分离的温度传感器(由此该两个物理上分离的温度传感器可以互为冗余备份,以便当其中的一个温度传感器发生故障时另一个温度传感器仍可正常使用)。Illustratively, in one embodiment of the method for detecting and processing an electric vehicle inverter fault according to the present invention, the method further includes: separately setting three temperature detecting devices to independently detect the three-phase inverter The temperature value of the power transistor in each phase of the circuit, and each temperature sensing device comprises two physically separate temperature sensors (therefore the two physically separated temperature sensors can be redundantly backed up each other so that When one temperature sensor fails, the other temperature sensor can still be used normally).
示例性地,在本发明所公开的电动车辆逆变器故障检测及处理方法的一个实施例中,所述步骤(A2)进一步包括:基于检测到的所述三相逆变器中的功率晶体管的温度值计算功率晶体管的当前热积聚量,并且当所计算的热积聚量超过预定的阈值时停止所述三相逆变器的功率输出(由此保护功率晶体管不会由于温度过高而损坏)。Illustratively, in one embodiment of the method for detecting and processing an electric vehicle inverter fault according to the present disclosure, the step (A2) further includes: based on detecting the power transistor in the three-phase inverter The temperature value calculates the current heat accumulation amount of the power transistor, and stops the power output of the three-phase inverter when the calculated heat accumulation amount exceeds a predetermined threshold (thus protecting the power transistor from being damaged due to excessive temperature) .
示例性地,在本发明所公开的电动车辆逆变器故障检测及处理方法的一个实施例中,该方法进一步包括:当通过上电的方式而启动电动车辆时,采集来自至少一个车载传感器的信号以获取至少一个启动参数,并随之基于所述至少一个启动参数检测所述电动车辆中的三相逆变器是否发生故障,并且如果确定所述三相逆变器发生故障,则实施预定的故障处理操作。Illustratively, in one embodiment of the disclosed method for detecting and processing an electric vehicle inverter fault, the method further includes: collecting the electric vehicle from the at least one onboard sensor when the electric vehicle is started by powering up Signaling to acquire at least one activation parameter, and subsequently detecting whether a three-phase inverter in the electric vehicle has failed based on the at least one activation parameter, and if it is determined that the three-phase inverter has failed, implementing a predetermined Fault handling operation.
示例性地,在本发明所公开的电动车辆逆变器故障检测及处理方法的一个实施例中,所述至少一个启动参数包括所述三相逆变器中的每一相电路的电流值和电压值以及所述三相逆变器中的功率晶体管(例如IGBT(绝缘栅双极晶体管))的温度值。Illustratively, in one embodiment of the method for detecting and processing an electric vehicle inverter fault according to the present disclosure, the at least one starting parameter includes a current value of each of the three-phase inverters and The voltage value and the temperature value of a power transistor (for example, an IGBT (Insulated Gate Bipolar Transistor)) in the three-phase inverter.
示例性地,在本发明所公开的电动车辆逆变器故障检测及处理方法的一个实施例中,该方法进一步包括:基于基准电压值对所述三相逆变器中的每一相电路的电流值和电压值进行归一化以将其映射至范围[0,4096]。Illustratively, in one embodiment of the method for detecting and processing an electric vehicle inverter fault according to the present disclosure, the method further includes: for each phase of the three-phase inverter based on a reference voltage value The current and voltage values are normalized to map them to the range [0, 4096].
示例性地,在本发明所公开的电动车辆逆变器故障检测及处理方法的一个实施例中,该方法进一步包括:如果所述三相逆变器中的每一相电路 的电流值和电压值中的任一个在范围[2007,2089]内,则确定所述三相逆变器未发生故障,否则确定所述三相逆变器已发生故障。Illustratively, in one embodiment of the disclosed method of electrical vehicle inverter fault detection and processing, the method further includes: if the current value and voltage of each of the three phase inverters Any of the values is in the range [2007, 2089], then it is determined that the three-phase inverter has not failed, otherwise it is determined that the three-phase inverter has failed.
示例性地,在本发明所公开的电动车辆逆变器故障检测及处理方法的一个实施例中,该方法进一步包括:如果所述三相逆变器中的功率晶体管的温度值(典型地在-50℃-250℃之间)在预定的范围(例如在100℃附近)内,则确定所述三相逆变器未发生故障,否则确定所述三相逆变器已发生故障。Illustratively, in one embodiment of the method of electrical vehicle inverter fault detection and processing disclosed herein, the method further includes if a temperature value of the power transistor in the three-phase inverter (typically at Between -50 ° C and 250 ° C) Within a predetermined range (eg, near 100 ° C), it is determined that the three-phase inverter has not failed, otherwise it is determined that the three-phase inverter has failed.
示例性地,在本发明所公开的电动车辆逆变器故障检测及处理方法的一个实施例中,所述基准电压值通过实际检测标定的方式而被获得(例如,通过周期性地检测预定次数的实际电压基准值并计算其平均值而获得所述基准电压值)。Illustratively, in one embodiment of the disclosed method of electrical vehicle inverter fault detection and processing, the reference voltage value is obtained by actually detecting the calibration (eg, by periodically detecting a predetermined number of times) The actual voltage reference value is calculated and its average value is calculated to obtain the reference voltage value).
由上可见,本发明所公开的电动车辆逆变器故障检测及处理方法至少具有下列优点:由于所述三相逆变器中的每一相电路(即每个桥臂)中均包含温度传感器,故能够更加精确地检测故障并且直接定位至故障源。It can be seen from the above that the electric vehicle inverter fault detection and processing method disclosed by the present invention has at least the following advantages: since each phase circuit (ie, each bridge arm) of the three-phase inverter includes a temperature sensor Therefore, it is possible to detect the fault more accurately and directly locate it to the source of the fault.
图2所示为根据本发明的实施例的电动车辆逆变器故障检测及处理装置的示意性结构图。如图2所示,本发明所公开的电动车辆逆变器故障检测及处理装置包括行驶状态故障检测单元1和启动状态故障检测单元2。所述行驶状态故障检测单元1被配置为当电动车辆处于行驶状态中时,实时地采集来自位于三相逆变器的每个桥臂上的至少一个传感器的信号以获取至少一个逆变器行驶状态参数,随之基于所述至少一个逆变器行驶状态参数确定所述三相逆变器是否发生故障及其故障等级,并且如果确定所述三相逆变器发生故障,则根据所确定的故障等级实施预定的故障处理操作。所述启动状态故障检测单元2被配置为当通过上电的方式而启动电动车辆时,采集来自至少一个车载传感器的信号以获取至少一个启动参数,并随之基于所述至少一个启动参数检测所述电动车辆中的三相逆变器是否发生故障,并且如果确定所述三相逆变器发生故障,则实施预定的故障处理操作。2 is a schematic block diagram of an electric vehicle inverter failure detecting and processing apparatus according to an embodiment of the present invention. As shown in FIG. 2, the electric vehicle inverter failure detecting and processing apparatus disclosed by the present invention includes a running state fault detecting unit 1 and an activated state fault detecting unit 2. The driving state failure detecting unit 1 is configured to acquire signals from at least one sensor located on each of the bridge arms of the three-phase inverter in real time to acquire at least one inverter when the electric vehicle is in a running state a state parameter, and determining, based on the at least one inverter driving state parameter, whether the three-phase inverter has failed and its fault level, and if it is determined that the three-phase inverter fails, according to the determined The fault level implements a predetermined fault handling operation. The startup state failure detecting unit 2 is configured to acquire a signal from at least one onboard sensor to acquire at least one startup parameter when the electric vehicle is started by powering up, and then detect the based on the at least one activation parameter Whether the three-phase inverter in the electric vehicle fails, and if it is determined that the three-phase inverter has failed, a predetermined failure processing operation is performed.
示例性地,在本发明所公开的电动车辆逆变器故障检测及处理装置的一个实施例中,所述至少一个逆变器行驶状态参数包括所述三相逆变器中 的每一相电路的电流值和电压值、逆变器芯片工作电压值以及逆变器中的功率晶体管(例如IGBT(绝缘栅双极晶体管))的温度值。Illustratively, in one embodiment of the electric vehicle inverter fault detection and processing apparatus disclosed herein, the at least one inverter travel state parameter includes each of the three phase inverters The current value and voltage value, the inverter chip operating voltage value, and the temperature value of a power transistor (such as an IGBT (Insulated Gate Bipolar Transistor)) in the inverter.
示例性地,在本发明所公开的电动车辆逆变器故障检测及处理装置的一个实施例中,所述行驶状态故障检测单元1进一步被配置为:如果所述至少一个逆变器行驶状态参数中的任何一个超过其对应的预定的阈值,则确定所述三相逆变器发生故障。Illustratively, in one embodiment of the disclosed electric vehicle inverter fault detection and processing apparatus, the travel state fault detecting unit 1 is further configured to: if the at least one inverter travel state parameter If any one of them exceeds its corresponding predetermined threshold, it is determined that the three-phase inverter has failed.
示例性地,在本发明所公开的电动车辆逆变器故障检测及处理装置的一个实施例中,所述行驶状态故障检测单元1进一步被配置为:如果逆变器中的功率晶体管的温度值超过第一温度阈值(例如90℃),则确定故障等级为第一级故障,如果逆变器中的功率晶体管的温度值超过第二温度阈值(例如120℃),则确定故障等级为第二级故障。Illustratively, in one embodiment of the disclosed electric vehicle inverter fault detection and processing apparatus, the travel state fault detecting unit 1 is further configured to: if the temperature value of the power transistor in the inverter If the first temperature threshold (eg, 90 ° C) is exceeded, the fault level is determined to be a first level fault, and if the temperature value of the power transistor in the inverter exceeds a second temperature threshold (eg, 120 ° C), the fault level is determined to be the second Level failure.
示例性地,在本发明所公开的电动车辆逆变器故障检测及处理装置的一个实施例中,所述行驶状态故障检测单元1进一步被配置为:如果发生所述第一级故障,则降低所述三相逆变器的输出功率,而如果发生所述第二级故障,则停止所述三相逆变器的功率输出(即逆变器停止工作)。Illustratively, in one embodiment of the electric vehicle inverter fault detection and processing apparatus disclosed herein, the travel state fault detecting unit 1 is further configured to: if the first level fault occurs, decrease The output power of the three-phase inverter, and if the second-level fault occurs, stopping the power output of the three-phase inverter (ie, the inverter stops operating).
示例性地,在本发明所公开的电动车辆逆变器故障检测及处理装置的一个实施例中,所述行驶状态故障检测单元1进一步被配置为:当确定由于所述三相逆变器中的功率晶体管的温度值超过预定的阈值而发生故障时,每隔预定时间(例如10ms)增加第一计数器的值,直至所述第一计数器的值超过第一计数器阈值时停止所述三相逆变器的输出功率并报警,并且随后当确定已没有由于所述三相逆变器中的功率晶体管的温度值超过预定的阈值而发生故障时,每隔预定时间(例如10ms)减少所述第一计数器的值,直至所述第一计数器的值等于0时恢复所述三相逆变器的正常功率输出(即恢复逆变器的正常工作)。由此,归因于功率晶体管的温度值超过预定的阈值的故障是可恢复的。Illustratively, in one embodiment of the electric vehicle inverter fault detection and processing apparatus disclosed herein, the travel state fault detecting unit 1 is further configured to: when determined to be due to the three-phase inverter When the temperature value of the power transistor exceeds a predetermined threshold and a fault occurs, the value of the first counter is increased every predetermined time (for example, 10 ms) until the value of the first counter exceeds the first counter threshold to stop the three-phase inverse The output power of the transformer is alarmed, and then when it is determined that a failure has occurred due to the temperature value of the power transistor in the three-phase inverter exceeding a predetermined threshold, the first time is decreased every predetermined time (for example, 10 ms) The value of a counter, until the value of the first counter is equal to 0, restores the normal power output of the three-phase inverter (ie, restores normal operation of the inverter). Thus, the fault due to the temperature value of the power transistor exceeding a predetermined threshold is recoverable.
示例性地,在本发明所公开的电动车辆逆变器故障检测及处理装置的一个实施例中,所述行驶状态故障检测单元1进一步被配置为:当确定由于所述三相逆变器中的任一相电路的电流值或电压值或者逆变器芯片工作电压值超过预定的阈值而发生故障时,每隔预定时间(例如10ms)增加 第二计数器的值,直至所述第二计数器的值超过第二计数器阈值时停止所述三相逆变器的输出功率并报警,并且随后当确定已没有由于所述三相逆变器中的任一相电路的电流值或电压值或者逆变器芯片工作电压值超过预定的阈值而发生故障时,每隔预定时间(例如10ms)减少所述第二计数器的值,直至所述第二计数器的值等于0,并且不恢复所述三相逆变器的功率输出(即在此情况下一旦逆变器发生故障,则不可恢复)。由此,归因于所述三相逆变器中的任一相电路的电流值或电压值或者逆变器芯片工作电压值超过预定的阈值的故障是不可恢复的。Illustratively, in one embodiment of the electric vehicle inverter fault detection and processing apparatus disclosed herein, the travel state fault detecting unit 1 is further configured to: when determined to be due to the three-phase inverter When the current value or voltage value of any phase circuit or the inverter chip operating voltage value exceeds a predetermined threshold to cause a failure, the value of the second counter is increased every predetermined time (for example, 10 ms) until the second counter is Stopping the output power of the three-phase inverter and alarming when the value exceeds the second counter threshold, and then when determining that there is no current value or voltage value or inverter due to any of the three-phase inverters When the chip operating voltage value exceeds a predetermined threshold and a failure occurs, the value of the second counter is decreased every predetermined time (for example, 10 ms) until the value of the second counter is equal to 0, and the three-phase inverse is not restored. The power output of the transformer (ie, in this case, once the inverter fails, it cannot be recovered). Thus, a fault due to a current value or a voltage value of any one of the three-phase inverters or an inverter chip operating voltage value exceeding a predetermined threshold is unrecoverable.
示例性地,在本发明所公开的电动车辆逆变器故障检测及处理装置的一个实施例中,所述行驶状态故障检测单元1进一步被配置为:通过检测逆变器芯片的通信状态来辅助确定所述三相逆变器是否发生故障。Illustratively, in one embodiment of the electric vehicle inverter fault detection and processing apparatus disclosed herein, the travel state fault detecting unit 1 is further configured to assist by detecting a communication state of the inverter chip It is determined whether the three-phase inverter has failed.
示例性地,在本发明所公开的电动车辆逆变器故障检测及处理装置的一个实施例中,所述行驶状态故障检测单元1进一步被配置为:经由三路温度检测装置各自独立地检测所述三相逆变器的每一相电路中的功率晶体管的温度值,其中每一路温度检测装置包含两个物理上分离的温度传感器(由此该两个物理上分离的温度传感器可以互为冗余备份,以便当其中的一个温度传感器发生故障时另一个温度传感器仍可正常使用)。Illustratively, in one embodiment of the disclosed electric vehicle inverter fault detection and processing apparatus, the travel state fault detecting unit 1 is further configured to independently detect each of the three-way temperature detecting devices The temperature value of the power transistor in each phase circuit of the three-phase inverter, wherein each temperature detecting device comprises two physically separated temperature sensors (so that the two physically separated temperature sensors can be redundant Backup, so that when one of the temperature sensors fails, the other temperature sensor can still be used normally).
示例性地,在本发明所公开的电动车辆逆变器故障检测及处理装置的一个实施例中,所述行驶状态故障检测单元1进一步被配置为:基于检测到的所述三相逆变器中的功率晶体管的温度值计算功率晶体管的当前热积聚量,并且当所计算的热积聚量超过预定的阈值时停止所述三相逆变器的功率输出(由此保护功率晶体管不会由于温度过高而损坏)。Illustratively, in one embodiment of the disclosed electric vehicle inverter fault detection and processing apparatus, the travel state fault detecting unit 1 is further configured to: based on the detected three-phase inverter The temperature value of the power transistor in the calculation calculates the current heat accumulation amount of the power transistor, and stops the power output of the three-phase inverter when the calculated heat accumulation amount exceeds a predetermined threshold (thus protecting the power transistor from the temperature High and damaged).
示例性地,在本发明所公开的电动车辆逆变器故障检测及处理装置的一个实施例中,所述至少一个启动参数包括所述三相逆变器中的每一相电路的电流值和电压值以及所述三相逆变器中的功率晶体管(例如IGBT(绝缘栅双极晶体管))的温度值。Illustratively, in one embodiment of the electric vehicle inverter fault detection and processing apparatus disclosed herein, the at least one starting parameter includes a current value of each of the three phase inverters and The voltage value and the temperature value of a power transistor (for example, an IGBT (Insulated Gate Bipolar Transistor)) in the three-phase inverter.
示例性地,在本发明所公开的电动车辆逆变器故障检测及处理装置的一个实施例中,所述启动状态故障检测单元2进一步被配置为:基于基准电压值对所述三相逆变器中的每一相电路的电流值和电压值进行归一化 以将其映射至范围[0,4096]。Illustratively, in one embodiment of the electric vehicle inverter fault detection and processing apparatus disclosed herein, the startup state fault detecting unit 2 is further configured to: invert the three-phase based on a reference voltage value The current and voltage values of each phase circuit in the device are normalized to map it to the range [0, 4096].
示例性地,在本发明所公开的电动车辆逆变器故障检测及处理装置的一个实施例中,所述启动状态故障检测单元2进一步被配置为:如果所述三相逆变器中的每一相电路的电流值和电压值中的任一个在范围[2007,2089]内,则确定所述三相逆变器未发生故障,否则确定所述三相逆变器已发生故障。Illustratively, in one embodiment of the disclosed electric vehicle inverter fault detection and processing apparatus, the startup state fault detecting unit 2 is further configured to: if each of the three phase inverters If any of the current value and the voltage value of the one-phase circuit is within the range [2007, 2089], it is determined that the three-phase inverter has not failed, otherwise it is determined that the three-phase inverter has failed.
示例性地,在本发明所公开的电动车辆逆变器故障检测及处理装置的一个实施例中,所述启动状态故障检测单元2进一步被配置为:如果所述三相逆变器中的功率晶体管的温度值(典型地在-50℃-250℃之间)在预定的范围(例如在100℃附近)内,则确定所述三相逆变器未发生故障,否则确定所述三相逆变器已发生故障。Illustratively, in one embodiment of the disclosed electric vehicle inverter fault detection and processing apparatus, the startup state fault detection unit 2 is further configured to: if the power in the three-phase inverter The temperature value of the transistor (typically between -50 ° C and 250 ° C) is within a predetermined range (eg, near 100 ° C), then it is determined that the three-phase inverter has not failed, otherwise the three-phase inverse is determined The transformer has failed.
示例性地,在本发明所公开的电动车辆逆变器故障检测及处理装置的一个实施例中,所述基准电压值通过实际检测标定的方式而被获得(例如,通过周期性地检测预定次数的实际电压基准值并计算其平均值而获得所述基准电压值)。Illustratively, in one embodiment of the disclosed electric vehicle inverter fault detection and processing apparatus of the present invention, the reference voltage value is obtained by actually detecting the calibration (eg, by periodically detecting a predetermined number of times) The actual voltage reference value is calculated and its average value is calculated to obtain the reference voltage value).
由上可见,本发明所公开的电动车辆逆变器故障检测及处理装置至少具有下列优点:由于所述三相逆变器中的每一相电路(即每个桥臂)中均包含温度传感器,故能够更加精确地检测故障并且直接定位至故障源。It can be seen from the above that the electric vehicle inverter fault detection and processing device disclosed by the present invention has at least the following advantages: since each phase circuit (ie, each bridge arm) of the three-phase inverter includes a temperature sensor Therefore, it is possible to detect the fault more accurately and directly locate it to the source of the fault.
此外,本发明也公开用于存储计算机可读指令的存储介质,所述计算机可读指令能够被一个或多个处理器执行以实施如前面所述的电动车辆逆变器故障检测及处理方法。Moreover, the present invention also discloses a storage medium for storing computer readable instructions executable by one or more processors to implement an electric vehicle inverter fault detection and processing method as previously described.
本发明还提供控制器,其包括存储器与处理器,存储器中存储有程序指令,该程序指令在被该处理器执行时能够实现如上文所描述的任意一种电动车辆逆变器故障检测及处理方法。应该理解到,存储器中存储的指令是与它在被处理器执行时能够实现的电动车辆逆变器故障检测及处理方法的具体示例的步骤对应的。在指令执行过程中,执行步骤可控的情况下,该指令也可以是能够使得处理器在执行该指令时实现如上所述的电动车辆逆变器故障检测及处理方法的各个示例的指令。The present invention also provides a controller including a memory and a processor, the memory storing program instructions capable of implementing any of the electric vehicle inverter fault detection and processing as described above when executed by the processor method. It should be understood that the instructions stored in the memory correspond to the steps of a specific example of an electric vehicle inverter fault detection and processing method that it can implement when executed by the processor. In the case where the execution step is controllable during execution of the instruction, the instruction may also be an instruction that enables the processor to implement various examples of the electric vehicle inverter failure detection and processing method as described above when executing the instruction.
还应该注意在一些备选实现中,框中所示的功能/操作可以不按流 程图所示的次序来发生。例如,依次示出的两个框实际可以基本同时地执行或这些框有时可以按逆序执行,具体取决于所涉及的功能/操作。It should also be noted that in some alternative implementations, the functions/operations shown in the blocks may occur out of the order shown in the flowchart. For example, two blocks shown in succession may be executed substantially concurrently or the blocks may be executed in the reverse order, depending upon the function/operation involved.
需要说明的是,本文公开和描绘的元件(包括附图中的流程图、方块图)意指元件之间的逻辑边界。然而,根据软件或硬件工程实践,描绘的元件及其功能可通过计算机可执行介质在机器上执行,计算机可执行介质具有能够执行存储在其上的程序指令的处理器,所述程序指令作为单片软件结构、作为独立软件模块或作为使用外部程序、代码、服务等的模块,或这些的任何组合,且全部这些执行方案可落入本公开的范围内。It should be noted that the elements disclosed and described herein (including the flowcharts and block diagrams in the drawings) are intended to refer to the logical boundaries between the elements. However, the components depicted and their functions may be executed on a machine by a computer executable medium having a processor capable of executing program instructions stored thereon, as a single, in accordance with software or hardware engineering practice. The fragment software structure, as an independent software module or as a module using external programs, code, services, etc., or any combination of these, and all such implementations are within the scope of the present disclosure.
虽然示出、公开和要求了特定步骤顺序,但应了解步骤可以任何次序实施、分离或组合,除非另外指明,且仍将受益于本公开。Although a particular order of steps is shown, disclosed, and claimed, it is understood that the steps can be carried out, separated or combined in any order, unless otherwise indicated, and will still benefit from the disclosure.
尽管本发明是通过上述的优选实施方式进行描述的,但是其实现形式并不局限于上述的实施方式。应该认识到:在不脱离本发明主旨和范围的情况下,本领域技术人员可以对本发明做出不同的变化和修改。Although the invention has been described in terms of the preferred embodiments described above, the implementation forms are not limited to the embodiments described above. It will be appreciated that various changes and modifications can be made in the present invention without departing from the spirit and scope of the invention.
Claims (19)
- 一种电动车辆逆变器故障检测及处理方法,其包括:An electric vehicle inverter fault detection and processing method, comprising:(A1)当电动车辆处于行驶状态中时,实时地采集来自位于三相逆变器的每个桥臂上的至少一个传感器的信号以获取至少一个逆变器行驶状态参数;(A1) acquiring, when the electric vehicle is in a running state, signals from at least one sensor located on each of the bridge arms of the three-phase inverter in real time to acquire at least one inverter driving state parameter;(A2)基于所述至少一个逆变器行驶状态参数确定所述三相逆变器是否发生故障及其故障等级;(A2) determining, based on the at least one inverter driving state parameter, whether the three-phase inverter is faulty and its fault level;(A3)如果确定所述三相逆变器发生故障,则根据所确定的故障等级实施预定的故障处理操作。(A3) If it is determined that the three-phase inverter has failed, a predetermined fault handling operation is performed in accordance with the determined failure level.
- 根据权利要求1所述的电动车辆逆变器故障检测及处理方法,其特征在于,所述至少一个逆变器行驶状态参数包括所述三相逆变器中的每一相电路的电流值和电压值、逆变器芯片工作电压值以及逆变器中的功率晶体管的温度值。The electric vehicle inverter fault detection and processing method according to claim 1, wherein the at least one inverter driving state parameter comprises a current value of each phase circuit of the three-phase inverter. The voltage value, the inverter chip operating voltage value, and the temperature value of the power transistor in the inverter.
- 根据权利要求2所述的电动车辆逆变器故障检测及处理方法,其特征在于,所述步骤(A2)进一步包括:如果所述至少一个逆变器行驶状态参数中的任何一个超过其对应的预定的阈值,则确定所述三相逆变器发生故障。The electric vehicle inverter fault detection and processing method according to claim 2, wherein the step (A2) further comprises: if any one of the at least one inverter driving state parameters exceeds its corresponding A predetermined threshold determines that the three-phase inverter has failed.
- 根据权利要求1所述的电动车辆逆变器故障检测及处理方法,其特征在于,所述步骤(A2)进一步包括:如果逆变器中的功率晶体管的温度值超过第一温度阈值,则确定故障等级为第一级故障,如果逆变器中的功率晶体管的温度值超过第二温度阈值,则确定故障等级为第二级故障。The electric vehicle inverter fault detection and processing method according to claim 1, wherein the step (A2) further comprises: determining if a temperature value of the power transistor in the inverter exceeds a first temperature threshold The fault level is a first level fault, and if the temperature value of the power transistor in the inverter exceeds the second temperature threshold, it is determined that the fault level is a second level fault.
- 根据权利要求4所述的电动车辆逆变器故障检测及处理方法,其特征在于,所述步骤(A2)进一步包括:如果发生所述第一级故障,则降低所述三相逆变器的输出功率,而如果发生所述第二级故障,则停止所述三相逆变器的功率输出。The electric vehicle inverter fault detection and processing method according to claim 4, wherein the step (A2) further comprises: if the first level fault occurs, reducing the three-phase inverter The power is output, and if the second level of fault occurs, the power output of the three-phase inverter is stopped.
- 根据权利要求1所述的电动车辆逆变器故障检测及处理方法,其特征在于,所述步骤(A2)进一步包括:当确定由于所述三相逆变器中的 功率晶体管的温度值超过预定的阈值而发生故障时,每隔预定时间增加第一计数器的值,直至所述第一计数器的值超过第一计数器阈值时停止所述三相逆变器的输出功率并报警,并且随后当确定已没有由于所述三相逆变器中的功率晶体管的温度值超过预定的阈值而发生故障时,每隔预定时间减少所述第一计数器的值,直至所述第一计数器的值等于0时恢复所述三相逆变器的正常功率输出。The electric vehicle inverter fault detection and processing method according to claim 1, wherein the step (A2) further comprises: when determining that a temperature value of the power transistor in the three-phase inverter exceeds a predetermined value When a failure occurs, the value of the first counter is increased every predetermined time until the value of the first counter exceeds the first counter threshold, the output power of the three-phase inverter is stopped and an alarm is issued, and then when determined When there is no failure due to the temperature value of the power transistor in the three-phase inverter exceeding a predetermined threshold, the value of the first counter is decreased every predetermined time until the value of the first counter is equal to 0 The normal power output of the three-phase inverter is restored.
- 根据权利要求6所述的电动车辆逆变器故障检测及处理方法,其特征在于,所述步骤(A2)进一步包括:当确定由于所述三相逆变器中的任一相电路的电流值或电压值或者逆变器芯片工作电压值超过预定的阈值而发生故障时,每隔预定时间增加第二计数器的值,直至所述第二计数器的值超过第二计数器阈值时停止所述三相逆变器的输出功率并报警,并且随后当确定已没有由于所述三相逆变器中的任一相电路的电流值或电压值或者逆变器芯片工作电压值超过预定的阈值而发生故障时,每隔预定时间减少所述第二计数器的值,直至所述第二计数器的值等于0,并且不恢复所述三相逆变器的功率输出。The electric vehicle inverter fault detection and processing method according to claim 6, wherein the step (A2) further comprises: determining a current value due to any one of the three-phase inverters And when the voltage value or the inverter chip operating voltage value exceeds a predetermined threshold to cause a fault, increasing the value of the second counter every predetermined time until the value of the second counter exceeds the second counter threshold, stopping the three-phase The output power of the inverter is alarmed, and then it is determined that there has been no failure due to the current value or voltage value of any one of the three-phase inverters or the inverter chip operating voltage value exceeding a predetermined threshold. At a time, the value of the second counter is decreased every predetermined time until the value of the second counter is equal to 0, and the power output of the three-phase inverter is not restored.
- 根据权利要求1所述的电动车辆逆变器故障检测及处理方法,其特征在于,所述步骤(A2)进一步包括:通过检测逆变器芯片的通信状态来辅助确定所述三相逆变器是否发生故障。The electric vehicle inverter fault detection and processing method according to claim 1, wherein the step (A2) further comprises: determining the three-phase inverter by detecting a communication state of the inverter chip. Whether a failure has occurred.
- 根据权利要求2所述的电动车辆逆变器故障检测及处理方法,其特征在于,该方法进一步包括:分别设置三路温度检测装置以各自独立地检测所述三相逆变器的每一相电路中的功率晶体管的温度值,并且每一路温度检测装置包含两个物理上分离的温度传感器。The electric vehicle inverter fault detection and processing method according to claim 2, wherein the method further comprises: separately setting three temperature detecting means to independently detect each phase of the three-phase inverter The temperature value of the power transistor in the circuit, and each temperature sensing device contains two physically separate temperature sensors.
- 根据权利要求9所述的电动车辆逆变器故障检测及处理方法,其特征在于,所述步骤(A2)进一步包括:基于检测到的所述三相逆变器中的功率晶体管的温度值计算功率晶体管的当前热积聚量,并且当所计算的热积聚量超过预定的阈值时停止所述三相逆变器的功率输出。The electric vehicle inverter fault detection and processing method according to claim 9, wherein the step (A2) further comprises: calculating based on the detected temperature values of the power transistors in the three-phase inverter The current amount of heat accumulation of the power transistor, and stopping the power output of the three-phase inverter when the calculated amount of heat accumulation exceeds a predetermined threshold.
- 根据权利要求1所述的电动车辆逆变器故障检测及处理方法,其特征在于,该方法进一步包括:当通过上电的方式而启动电动车辆时,采集来自至少一个车载传感器的信号以获取至少一个启动参数,并随之基于 所述至少一个启动参数检测所述电动车辆中的三相逆变器是否发生故障,并且如果确定所述三相逆变器发生故障,则实施预定的故障处理操作。The electric vehicle inverter fault detection and processing method according to claim 1, wherein the method further comprises: when the electric vehicle is started by powering up, collecting signals from the at least one onboard sensor to obtain at least a startup parameter, and then detecting whether a three-phase inverter in the electric vehicle has failed based on the at least one startup parameter, and if it is determined that the three-phase inverter has failed, performing a predetermined failure processing operation .
- 根据权利要求11所述的电动车辆逆变器故障检测及处理方法,其特征在于,所述至少一个启动参数包括所述三相逆变器中的每一相电路的电流值和电压值以及所述三相逆变器中的功率晶体管的温度值。The electric vehicle inverter fault detection and processing method according to claim 11, wherein the at least one starting parameter comprises a current value and a voltage value of each phase circuit of the three-phase inverter and The temperature value of the power transistor in the three-phase inverter.
- 根据权利要求12所述的电动车辆逆变器故障检测及处理方法,其特征在于,该方法进一步包括:基于基准电压值对所述三相逆变器中的每一相电路的电流值和电压值进行归一化以将其映射至范围[0,4096]。The electric vehicle inverter fault detection and processing method according to claim 12, wherein the method further comprises: a current value and a voltage of each of the three-phase inverters based on a reference voltage value; The values are normalized to map them to the range [0, 4096].
- 根据权利要求13所述的电动车辆逆变器故障检测及处理方法,其特征在于,该方法进一步包括:如果所述三相逆变器中的每一相电路的电流值和电压值中的任一个在范围[2007,2089]内,则确定所述三相逆变器未发生故障,否则确定所述三相逆变器已发生故障。The electric vehicle inverter fault detection and processing method according to claim 13, wherein the method further comprises: if any of the current value and the voltage value of each of the three-phase inverters One in the range [2007, 2089], it is determined that the three-phase inverter has not failed, otherwise it is determined that the three-phase inverter has failed.
- 根据权利要求12所述的电动车辆逆变器故障检测及处理方法,其特征在于,该方法进一步包括:如果所述三相逆变器中的功率晶体管的温度值在预定的范围内,则确定所述三相逆变器未发生故障,否则确定所述三相逆变器已发生故障。The electric vehicle inverter fault detection and processing method according to claim 12, wherein the method further comprises: determining if a temperature value of the power transistor in the three-phase inverter is within a predetermined range The three-phase inverter has not failed, otherwise it is determined that the three-phase inverter has failed.
- 根据权利要求13所述的电动车辆逆变器故障检测及处理方法,其特征在于,所述基准电压值通过实际检测标定的方式而被获得。The electric vehicle inverter fault detection and processing method according to claim 13, wherein the reference voltage value is obtained by actually detecting the calibration.
- 一种电动车辆逆变器故障检测及处理装置,所述电动车辆逆变器故障检测及处理装置包括行驶状态故障检测单元,所述行驶状态故障检测单元被配置为当电动车辆处于行驶状态中时,实时地采集来自位于三相逆变器的每个桥臂上的至少一个传感器的信号以获取至少一个逆变器行驶状态参数,随之基于所述至少一个逆变器行驶状态参数确定所述三相逆变器是否发生故障及其故障等级,并且如果确定所述三相逆变器发生故障,则根据所确定的故障等级实施预定的故障处理操作。An electric vehicle inverter fault detecting and processing apparatus, the electric vehicle inverter fault detecting and processing apparatus comprising a running state fault detecting unit configured to be when an electric vehicle is in a running state Acquiring, in real time, signals from at least one sensor located on each of the bridge arms of the three-phase inverter to obtain at least one inverter travel state parameter, and determining the said based on the at least one inverter travel state parameter Whether the three-phase inverter has failed and its fault level, and if it is determined that the three-phase inverter has failed, a predetermined fault handling operation is performed according to the determined fault level.
- 根据权利要求17所述的电动车辆逆变器故障检测及处理装置,其特征在于,所述装置进一步包括启动状态故障检测单元,所述启动状态故障检测单元被配置为当通过上电的方式而启动电动车辆时,采集来自至少一个车载传感器的信号以获取至少一个启动参数,并随之基于所述至少一 个启动参数检测所述电动车辆中的三相逆变器是否发生故障,并且如果确定所述三相逆变器发生故障,则实施预定的故障处理操作。The electric vehicle inverter failure detecting and processing apparatus according to claim 17, wherein said apparatus further comprises an activation state failure detecting unit configured to be powered by means of powering up When the electric vehicle is started, a signal from the at least one onboard sensor is acquired to acquire at least one activation parameter, and accordingly, based on the at least one activation parameter, detecting whether a three-phase inverter in the electric vehicle has failed, and if it is determined If the three-phase inverter fails, a predetermined fault handling operation is performed.
- 一种用于存储计算机可读指令的存储介质,所述计算机可读指令能够被一个或多个处理器执行以实现如权利要求1-16中任一项所述的电动车辆逆变器故障检测及处理方法的步骤。A storage medium for storing computer readable instructions, the computer readable instructions being executable by one or more processors to implement an electric vehicle inverter fault detection according to any one of claims 1-16 And the steps of the processing method.
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