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WO2016173393A1 - Insulating frame, stator having the same, and stator assembly method - Google Patents

Insulating frame, stator having the same, and stator assembly method Download PDF

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Publication number
WO2016173393A1
WO2016173393A1 PCT/CN2016/078772 CN2016078772W WO2016173393A1 WO 2016173393 A1 WO2016173393 A1 WO 2016173393A1 CN 2016078772 W CN2016078772 W CN 2016078772W WO 2016173393 A1 WO2016173393 A1 WO 2016173393A1
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WO
WIPO (PCT)
Prior art keywords
stator
inlet
insulating
outlet port
winding
Prior art date
Application number
PCT/CN2016/078772
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French (fr)
Chinese (zh)
Inventor
任丽君
李庆
夏宝
张之元
王周叶
张小波
Original Assignee
珠海格力节能环保制冷技术研究中心有限公司
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Publication of WO2016173393A1 publication Critical patent/WO2016173393A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/18Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures

Definitions

  • the present invention relates to the field of electrical machines, and more particularly to an insulating skeleton, a stator and a stator assembly method therewith.
  • the motor body includes components such as a stator, a rotor, and a casing.
  • the stator includes a stator core, an insulating skeleton, a winding, and the like.
  • the existing windings are distributed on different stator teeth of the stator, and there are cases where the windings of the different phase lines cross the line.
  • the winding patent leather is scratched or aged, it will lead to local bare copper in the phase line. Therefore, the winding may be short-circuited.
  • An insulating skeleton comprising a first insulating skeleton and a second insulating skeleton for mounting at both ends of a stator core of a motor;
  • the portion of the first insulating frame corresponding to each stator tooth of the stator core is provided with at least two inlet/outlet ports, and the outer side of the first insulating frame is further provided with a layered over-line groove.
  • the wire trough passes through the inlet/outlet port.
  • the inlet/outlet port is a channel structure, and the inlet/outlet ports include three types, namely a first inlet/outlet port, a second inlet/outlet port, and a third inlet/outlet line. mouth;
  • the first inlet/outlet port has a first depth in an axial direction of the stator core, and the second inlet/outlet port has a second depth in an axial direction of the stator core, the third The inlet/outlet port has a third depth in the axial direction of the stator core;
  • the inlet/outlet ports corresponding to each of the stator teeth of the stator core have the same depth in the axial direction of the stator.
  • the first depth, the second depth, and the third depth are equal.
  • the first depth, the second depth, and the third depth are not equal;
  • the wire passing slot includes a first wire passing groove, a second wire passing groove and a third wire passing groove;
  • the first wire passing slot passes through the bottom of the first inlet/outlet port
  • the second wire passing slot passes through the bottom of the second inlet/outlet port
  • the third wire passing slot passes through the bottom of the third inlet/outlet port.
  • the wire passing groove when the first insulating skeleton is in a straight strip shape, the wire passing groove has a linear structure.
  • a plurality of first grooves are formed on opposite sides of the side of the second insulating bobbin that is in contact with the stator core, and the first recess is adapted to mount a wiring pin.
  • a boss is disposed on each of the winding portions of the second insulating bobbin away from the center of the stator;
  • a baffle is disposed on both sides of the boss along the circumferential direction of the stator core, and a wire groove is formed between the baffle and the boss.
  • the invention also proposes a stator comprising a stator core and the above-described insulating skeleton.
  • the stator further includes a shield plate detachably mounted on an opposite side of a side of the second insulating bobbin in contact with the stator core;
  • a side of the protective plate contacting the second insulating frame is further provided with a second groove corresponding to the position of the first groove;
  • a fixing post is disposed on an opposite side of the side of the shield that is in contact with the second insulating bobbin, and the fixing post is suitable for fixing a control board of the motor.
  • the notch of the second groove is provided with a chamfer.
  • the shield includes at least two portions abutting each other in a circumferential direction, and an outer side of each portion of the shield is provided with a side wall, and a middle portion of the side wall is axially The height above is less than the height of the ends of the side walls in the axial direction of the stator.
  • the opposite side of the side of the shield that is in contact with the second insulating bobbin is provided with a slot for increasing the bonding strength of the stator molding compound.
  • the invention also provides a stator assembly method for assembling the above stator, comprising the following steps:
  • the stator core, the first insulating bobbin and the second insulating bobbin of the wound phase coil group are rounded, and the shield is mounted on the second insulating bobbin.
  • the wiring pin includes a first wiring pin, a second wiring pin, a third wiring pin, and a common wiring pin;
  • the winding process of winding the phase wire on the assembled stator core, the first insulating skeleton and the second insulating skeleton is:
  • phase line Passing the phase line through the corresponding second inlet/outlet port and the second wireway, winding the phase wire on a predetermined winding portion corresponding to the second inlet/outlet port, and The phase line is fixed to the second wiring pin;
  • the above-mentioned insulating skeleton, through the layered over-line grooves, is provided with a winding line which does not cross each other for the phase line, so that the phase lines do not cross each other, so that the short circuit between the phase lines can be effectively avoided.
  • the above stator has the advantage of the above-described insulating skeleton.
  • the above stator is assembled by the above stator assembly method, and the assembly speed is fast, which is convenient for efficient automatic production.
  • FIG. 1 is a schematic structural view showing a first insulating frame in a straight strip shape in an embodiment of an insulating skeleton according to the present invention
  • FIG. 2 is a schematic structural view showing a first insulating skeleton in a straight strip shape in another embodiment of the insulating skeleton of the present invention
  • FIG. 3 is a schematic perspective view showing a first insulating skeleton in an embodiment of an insulating skeleton of the present invention
  • Figure 4 is a plan view of Figure 3;
  • Figure 5 is a perspective view showing the structure of one of the second insulating skeletons in one embodiment of the insulating skeleton of the present invention.
  • Figure 6 is a plan view of Figure 5;
  • FIG. 7 is a schematic diagram of a phase line routing scheme according to an embodiment of a stator of the present invention.
  • Figure 8 is a perspective view showing the first perspective of the shield plate in one embodiment of the stator of the present invention.
  • FIG. 9 is a perspective view showing a second perspective view of a shield plate according to an embodiment of the stator of the present invention.
  • Fig. 10 is a schematic view showing the stator winding assembly of one embodiment of the stator of the present invention and rounded.
  • the insulating bobbin of the present invention includes a first insulating bobbin 200 and a second insulating bobbin 300 for mounting at both ends of the stator core 100 of the motor.
  • the portions of the first insulating bobbin 200 corresponding to each of the stator teeth 110 of the stator core 100 are provided with at least two inlet/outlet ports 210.
  • the outer side of the first insulating frame 100 is further provided with a layered through-line groove 220.
  • the wire trough 220 passes through the inlet/outlet port 210.
  • the above-mentioned insulating skeleton, through the layered through-line grooves 220, is provided with a winding line which does not cross each other for the phase line, so that the phase lines do not cross each other, so that the short circuit between the phase lines can be effectively avoided.
  • the inlet/outlet port 210 is a channel structure.
  • the inlet/outlet port 210 includes a first inlet/outlet port 211, a second inlet/outlet port 212, and a third inlet/outlet port 213.
  • the first inlet/outlet port 211 has a first depth in the axial direction of the stator core 100.
  • the second inlet/outlet port 212 has a second depth in the axial direction of the stator core 100.
  • the third inlet/outlet port 213 has a third depth in the axial direction of the stator core 100.
  • the inlet/outlet port 210 corresponding to each stator tooth 110 of the stator core 100 has the same depth in the axial direction of the stator core 100.
  • first depth, the second depth and the third depth may be equal. As shown in FIG. 2, the first depth, the second depth, and the third depth are equal.
  • Each of the layered wire troughs 220 of the layered arrangement passes through the first inlet/outlet port 211, the second inlet/outlet port 212, and the third inlet/outlet port 213.
  • the wire trunking groove 220 includes a first wire passing groove 221 , a second wire passing groove 222 , and a third wire passing groove 223 .
  • the first wire passing groove 221 passes through the bottom of the first inlet/outlet port 211.
  • the second wire trough 222 enters the bottom of the second inlet port 212.
  • the third crossing groove 223 passes through the bottom of the third inlet port 213.
  • the wire passing groove 220 has a linear structure, which can effectively prevent the bridge bridge wire from being loose or exposed to be pulled off.
  • the outer side of the first insulating bobbin 200 has a linear structure.
  • a first recess 310 is formed on an opposite side of the side of the second insulating bobbin 300 that is in contact with the stator core 100.
  • the first recess 310 is adapted to mount the wiring pin 400.
  • a boss 340 is provided on each of the winding portions 350 of the second insulating bobbin 300 away from the center side of the stator.
  • a wire post 320 is disposed on both sides of the boss 340 in the circumferential direction of the stator core 100.
  • a alignment groove 330 is formed between the keeper post 320 and the boss 340.
  • the first groove 310 may be disposed on the boss 340.
  • phase wire after the phase wire is wound on the winding portion of the stator (not shown), the phase wire can be fixed to the terminal pin 400 through the wire fixing groove 330.
  • the struts 320 can further prevent different phase lines from contacting each other, thereby better avoiding hidden dangers caused by contact between different phase lines.
  • the winding lines are arranged without crossing each other for the phase lines, so that the phase lines do not cross each other, so that the short circuit between the phase lines can be effectively avoided.
  • the present invention also provides a stator including a stator core 100 and the above-described insulating bobbin.
  • the first insulating frame 200 is fixed to the first end of the stator core 100.
  • the second insulating bobbin 300 is fixed to the second end of the stator core 100.
  • phase lines 600 when the phase line 600 is wound on the stator through the layered through-line grooves 220, the phase lines 600 do not cross each other, so that short-circuit between the phase lines 600 can be effectively avoided. happening.
  • the stator of the present invention may further include a shield 500.
  • the shield 500 is detachably mounted on the opposite side of the side of the second insulating bobbin 300 that is in contact with the stator core 100.
  • the side of the shield 500 that is in contact with the second insulating bobbin 300 is further provided with a second recess 520 corresponding to the position of the first recess 310.
  • the second recess 520 is adapted to enclose the wire portion formed by fixing the phase wire 600 to the terminal pin 400, and to protect the connection between the phase wire 600 and the terminal pin 400 from external damage.
  • a fixing post 510 is disposed on an opposite side of the side of the fender 500 that is in contact with the second insulating bobbin 300.
  • the fixed post 510 is suitable for a control panel of a stationary motor.
  • the notch of the second groove 520 is provided with a chamfer 521.
  • the chamfer 521 has a large angle to prevent the notch of the second groove 520 from crushing the phase line.
  • the shield plate 500 includes at least two portions that abut each other in the circumferential direction, and the outer side of each portion of the shield plate 500 is provided with a side wall 530.
  • the side wall 530 is a hollowed out structure. Specifically, the height of the intermediate portion of the side wall 530 in the axial direction of the stator is smaller than the height of both ends of the side wall 530 in the axial direction of the stator.
  • the sidewall 530 is disposed as a hollow structure, which can facilitate the routing, and can also prevent the sidewall 530 from crushing the phase line 600, which is convenient for operation.
  • a slot 540 is disposed on an opposite side of the side of the shield 500 that is in contact with the second insulating bobbin 300.
  • the slot 540 is provided to increase the bonding strength of the stator molding compound.
  • the bottom of the second recess 520 is provided with a through hole 522 having a size matching the wiring pin 400.
  • the shield 500 can be better secured to the second insulating frame 300 through the through holes 522.
  • phase lines 600 when the phase line 600 is wound on the stator through the layered through-line grooves 220, the phase lines 600 do not cross each other, so that short-circuit between the phase lines 600 can be effectively avoided. happening.
  • the present invention also provides a stator assembly method suitable for assembling the above stator.
  • the stator assembly method includes the following steps:
  • the stator core 100, the first insulating bobbin 200, and the second insulating bobbin 300 may be separately developed into a straight strip shape by a dedicated device.
  • the first insulating bobbin and the second insulating bobbin are respectively installed at two ends of the stator core.
  • the phase line 600 may include a first phase line 610, a second phase line 620, and a third phase line 630.
  • the wiring pin 400 includes a first wiring pin 410, a second wiring pin 420, a third wiring pin 430, and a common wiring pin 440.
  • the first terminal pin 410 is for fixing the first phase line 610.
  • the second terminal pin 420 is for fixing the second phase line 620.
  • the third terminal pin 430 is for fixing the third phase line 630.
  • the winding portion of the stator may include a first predetermined winding portion, a second predetermined winding portion, and a third predetermined winding portion.
  • the two adjacent first predetermined winding portions are spaced apart by one of the second predetermined winding portion and one of the third predetermined winding portions.
  • the two adjacent second predetermined winding portions are spaced apart by one of the first predetermined winding portion and one of the third predetermined winding portions.
  • the two adjacent third predetermined winding portions are spaced apart by one of the first predetermined winding portion and one of the second predetermined winding portions.
  • the phase line wound between the first wiring pin 410 and the common wiring pin 440 is the first phase line.
  • the phase line wound between the second wiring pin 420 and the common wiring pin 440 is the second phase line.
  • the phase line wound between the third wiring pin 430 and the common wiring pin 440 is the third phase line.
  • the winding process of winding the phase wire on the assembled stator core, the first insulating skeleton and the second insulating skeleton comprises:
  • phase wire is wound on the winding portion of the stator corresponding to the second inlet/outlet port through the second inlet/outlet port and the second wireway, and the phase line is fixed To the second wiring pin.
  • the winding portion of the stator is composed of a winding portion (not shown) of the first insulating bobbin 200 assembled and a winding portion 350 of the second insulating bobbin 300.
  • a method of winding a phase winding to a stator having 12 stator teeth is taken as an example to explain the method of phase winding.
  • the first insulating bobbin 200 is provided with two inlet/outlet ports at a portion corresponding to each stator tooth 110 of the stator core 100.
  • the third phase line 630 is wound.
  • the phase wire 600 is fixed to the third terminal pin 430 mounted on the stator tooth A, and then the winding portion corresponding to the stator tooth A is started to be wound.
  • the wire is taken out from the third inlet/outlet port 213 on the right side corresponding to the stator tooth A, passes through the stator tooth B and the stator tooth C through the third wire groove 223, and corresponds to the tooth D of the stator.
  • the third inlet/outlet port 213 on the left side enters the stator tooth D, and starts winding the winding portion corresponding to the stator tooth D.
  • the wire is taken out from the third inlet/outlet port 213 on the right side corresponding to the stator tooth D, passes through the stator tooth E and the stator tooth F through the third wire groove 223, and corresponds to the stator tooth G.
  • the third inlet/outlet port 213 on the left side enters the stator teeth G, and starts winding the winding portions corresponding to the stator teeth G.
  • the wires are taken out from the third inlet/outlet port 213 on the right side corresponding to the stator teeth G, and after passing through the stator teeth H and the stator teeth I through the third wire passing groove 223, corresponding to the stator teeth J
  • the third inlet/outlet port 213 on the left side enters the stator tooth J, and starts winding the winding portion corresponding to the stator tooth J.
  • the wires are taken out from the fourth wire grooves 330 corresponding to the stator teeth J, and the phase wires 600 are fixed to the common wiring pins 440 mounted on the stator teeth J.
  • the second phase line 620 is wound.
  • the phase line 600 is wound from the stator teeth K.
  • the second inlet/outlet port 212 corresponding to the stator tooth K is taken out, and after the second wire groove 222 passes through the stator tooth J and the stator tooth I, the slave tooth H corresponds to the stator tooth H.
  • the second inlet/outlet port 212 on the right side enters the stator tooth H, and starts winding the winding portion corresponding to the stator tooth H.
  • the second inlet/outlet port 212 corresponding to the stator tooth H is taken out, and after passing through the stator tooth G and the stator tooth F through the second wire passing groove 222, it corresponds to the stator tooth E.
  • the second inlet/outlet port 212 on the right side enters the stator teeth E, and starts winding the winding portions corresponding to the stator teeth E.
  • the second inlet/outlet port 212 corresponding to the stator tooth E is taken out, and after passing through the stator tooth D and the stator tooth C through the second wire passing groove 222, it corresponds to the stator tooth B.
  • the second inlet/outlet port 212 on the right side enters the stator teeth B, and the winding of the winding portion corresponding to the stator teeth B is started. After the stator teeth B are wound, the phase wires 600 are fixed to the second terminal pins 420 mounted on the bones of the stator teeth B.
  • the phase wire 600 is pulled from the second terminal pin 420 to the first terminal pin 410 mounted on the stator tooth C, and fixed, and the winding of the winding portion corresponding to the stator tooth C is started.
  • the first inlet/outlet port 211 corresponding to the stator teeth C is taken out, and after passing through the stator teeth D and the stator teeth E through the first wire passing groove 221, the teeth are corresponding to the stator teeth F.
  • the first inlet/outlet port 211 on the left side enters the stator teeth F, and starts to correspond to the stator teeth F
  • the winding portion is wound.
  • the first inlet/outlet port 211 corresponding to the stator tooth F is taken out, and after passing through the stator tooth G7 and the stator tooth H through the first wire passing groove 221, it corresponds to the stator tooth I.
  • the first inlet/outlet port 211 on the left side enters the stator tooth I, and starts winding the winding portion corresponding to the stator tooth 1.
  • the first inlet/outlet port 211 corresponding to the stator tooth I is taken out, and after passing through the stator tooth J and the stator tooth K through the first wire passing groove 221, it corresponds to the stator tooth L.
  • the first inlet/outlet port 211 on the left side enters the stator teeth L, and the winding of the winding portion corresponding to the stator teeth L is started. After the winding of the stator teeth L is completed, the fourth line groove 330 corresponding to the stator teeth L is taken out, and the phase line 600 is fixed to the common wiring pin 440.
  • the phase lines of the first wiring pin 410 and the second wiring pin 420 will be connected by automatic or manual cutting.
  • the winding of the stator wire set of the present invention has thus been completed. Compared with the general winding method, the winding speed is greatly increased, so that the production efficiency of the stator can be effectively improved.
  • the present invention does not limit the winding order of the first phase line 610, the second phase line 620, and the third phase line 630.
  • the third phase line 630 may be wound first, the second phase line 620 may be wound, and the first phase line 610 may be finally wound.
  • three phase lines can also be wound simultaneously.
  • the three phase wires 600 are respectively fixed to the first wire pin 410, the second wire pin 420 and the third wire pin 430, and then the three phase wires 600 are passed through the corresponding inlet/outlet port 210 and the wire groove 220. Winding on the predetermined winding portion, finally three incense sticks 600 are fixed to the common wiring pin 440.
  • the second depth is greater than the first depth. Pressing the terminal pin 400 into the first groove 310 twice can solve the problem that the second insulating frame 300 can be damaged by pressing the wire pin 400 into the first groove 310 at a time.
  • the stator assembly method is used to assemble the stator, and the assembly speed is fast, which is convenient for efficient automatic production.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Insulation, Fastening Of Motor, Generator Windings (AREA)

Abstract

An insulating frame comprises a first insulating frame (200) and a second insulating frame (300) installed at two ends of a motor stator core. The first insulating frame (200) and corresponding parts of each of stator tooth (110) of the stator core (100) are provided with at least two line inlets/outlets (210). An outer side of the first insulating frame (200) is also provided with a through line slot (220) provided in layers. The through line slot (220) passes through line inlet/outlet. By providing through line slot (220) in layers, the present invention can provide a non-crossing winding path for a phase line, thus avoiding mutually crossed phase lines, thus effectively preventing a short circuit of the phase line. The present invention also provides a stator having the insulating frame and a stator assembly method.

Description

绝缘骨架、具有其的定子及定子组装方法Insulation skeleton, stator and stator assembly method therewith
相关申请Related application
本发明申请要求2015年04月27日申请的,申请号为201510205265.X,名称为“绝缘骨架、具有其的定子及定子组装方法”的中国专利申请的优先权,在此将其全文引入作为参考。The present invention claims the priority of the Chinese Patent Application No. 201510205265.X, entitled "Insulating Skeleton, Stator and Stator Assembly Method Therewith", which is hereby incorporated by reference in its entirety. reference.
技术领域Technical field
本发明涉及电机领域,尤其涉及一种绝缘骨架、具有其的定子及定子组装方法。The present invention relates to the field of electrical machines, and more particularly to an insulating skeleton, a stator and a stator assembly method therewith.
背景技术Background technique
一般电机本体包括定子、转子和机壳等部件。其中,定子包括定子铁芯和绝缘骨架、绕组等结构。现有的绕组分布在定子不同的定子齿上,不同相线的绕组之间存在交叉过线的情况。而绕组漆皮被刮破或老化,会导致相线出现局部裸铜。因此,绕组可能会出现短路的情况。Generally, the motor body includes components such as a stator, a rotor, and a casing. The stator includes a stator core, an insulating skeleton, a winding, and the like. The existing windings are distributed on different stator teeth of the stator, and there are cases where the windings of the different phase lines cross the line. When the winding patent leather is scratched or aged, it will lead to local bare copper in the phase line. Therefore, the winding may be short-circuited.
发明内容Summary of the invention
基于此,有必要提供一种绝缘骨架,用于解决绕制相线时,相线之间相互交叉的问题。Based on this, it is necessary to provide an insulating skeleton for solving the problem that the phase lines cross each other when winding the phase line.
一种绝缘骨架,包括用于安装在电机定子铁芯两端的第一绝缘骨架和第二绝缘骨架;An insulating skeleton comprising a first insulating skeleton and a second insulating skeleton for mounting at both ends of a stator core of a motor;
所述第一绝缘骨架与所述定子铁芯的每个定子齿对应的部分均设有至少两个进/出线口,所述第一绝缘骨架的外侧还设有分层设置的过线槽,所述过线槽经过所述进/出线口。The portion of the first insulating frame corresponding to each stator tooth of the stator core is provided with at least two inlet/outlet ports, and the outer side of the first insulating frame is further provided with a layered over-line groove. The wire trough passes through the inlet/outlet port.
在其中一个实施例中,所述进/出线口为通槽结构,所述进/出线口包括三种类型,分别为第一进/出线口、第二进/出线口和第三进/出线口;In one embodiment, the inlet/outlet port is a channel structure, and the inlet/outlet ports include three types, namely a first inlet/outlet port, a second inlet/outlet port, and a third inlet/outlet line. mouth;
所述第一进/出线口在所述定子铁芯的轴线方向上具有第一深度,所述第二进/出线口在所述定子铁芯的轴线方向上具有第二深度,所述第三进/出线口在所述定子铁芯的轴线方向上具有第三深度;The first inlet/outlet port has a first depth in an axial direction of the stator core, and the second inlet/outlet port has a second depth in an axial direction of the stator core, the third The inlet/outlet port has a third depth in the axial direction of the stator core;
与所述定子铁芯的每个定子齿对应的进/出线口在所述定子的轴线方向上具有相同的深度。The inlet/outlet ports corresponding to each of the stator teeth of the stator core have the same depth in the axial direction of the stator.
在其中一个实施例中,所述第一深度、所述第二深度和所述第三深度相等。 In one of the embodiments, the first depth, the second depth, and the third depth are equal.
在其中一个实施例中,所述第一深度、所述第二深度和所述第三深度不相等;In one embodiment, the first depth, the second depth, and the third depth are not equal;
所述过线槽包括第一过线槽、第二过线槽和第三过线槽;The wire passing slot includes a first wire passing groove, a second wire passing groove and a third wire passing groove;
所述第一过线槽经过所述第一进/出线口的底部;The first wire passing slot passes through the bottom of the first inlet/outlet port;
所述第二过线槽经过所述第二进/出线口的底部;The second wire passing slot passes through the bottom of the second inlet/outlet port;
所述第三过线槽经过所述第三进/出线口的底部。The third wire passing slot passes through the bottom of the third inlet/outlet port.
在其中一个实施例中,所述第一绝缘骨架为直条状时,所述过线槽呈直线型结构。In one embodiment, when the first insulating skeleton is in a straight strip shape, the wire passing groove has a linear structure.
在其中一个实施例中,所述第二绝缘骨架与所述定子铁芯相接触一侧的相对侧面上开设有多个第一凹槽,所述第一凹槽适用于安装接线插针。In one embodiment, a plurality of first grooves are formed on opposite sides of the side of the second insulating bobbin that is in contact with the stator core, and the first recess is adapted to mount a wiring pin.
在其中一个实施例中,所述第二绝缘骨架与所述定子铁芯接触的一侧的相对侧面上,在所述第二绝缘骨架的每个绕线部远离定子圆心侧设置有凸台;In one embodiment, on the opposite side of the side of the second insulating bobbin that is in contact with the stator core, a boss is disposed on each of the winding portions of the second insulating bobbin away from the center of the stator;
且在所述凸台沿所述定子铁芯圆周方向的两侧均设置有挡线柱,所述挡线柱和所述凸台之间构成定线槽。And a baffle is disposed on both sides of the boss along the circumferential direction of the stator core, and a wire groove is formed between the baffle and the boss.
本发明还提出一种定子,包括定子铁芯和上述绝缘骨架。The invention also proposes a stator comprising a stator core and the above-described insulating skeleton.
在其中一个实施例中,所述定子还包括防护板,所述防护板可拆卸的安装在所述第二绝缘骨架与所述定子铁芯接触的一侧的相对侧面上;In one embodiment, the stator further includes a shield plate detachably mounted on an opposite side of a side of the second insulating bobbin in contact with the stator core;
所述防护板与所述第二绝缘骨架接触一侧还设置有与所述第一凹槽位置对应的第二凹槽;a side of the protective plate contacting the second insulating frame is further provided with a second groove corresponding to the position of the first groove;
所述防护板与所述第二绝缘骨架接触一侧的相对侧面上设置有固定柱,所述固定柱适用于固定电机的控制板。A fixing post is disposed on an opposite side of the side of the shield that is in contact with the second insulating bobbin, and the fixing post is suitable for fixing a control board of the motor.
在其中一个实施例中,所述第二凹槽的槽口设置有倒角。In one of the embodiments, the notch of the second groove is provided with a chamfer.
在其中一个实施例中,所述防护板至少圆周方向上包括相互对接的两部分,所述防护板的每部分的外侧均设置有侧壁,所述侧壁的中间部分在所述定子轴向上的高度小于所述侧壁的两端在所述定子轴向上的高度。In one embodiment, the shield includes at least two portions abutting each other in a circumferential direction, and an outer side of each portion of the shield is provided with a side wall, and a middle portion of the side wall is axially The height above is less than the height of the ends of the side walls in the axial direction of the stator.
在其中一个实施例中,所述防护板与所述第二绝缘骨架接触的一侧的相对侧面上设置有开槽,适用于增加定子注塑塑封料的结合强度。In one embodiment, the opposite side of the side of the shield that is in contact with the second insulating bobbin is provided with a slot for increasing the bonding strength of the stator molding compound.
本发明还提出一种定子组装方法,用于组装上述定子,包括以下步骤:The invention also provides a stator assembly method for assembling the above stator, comprising the following steps:
将定子铁芯、第一绝缘骨架和第二绝缘骨架分别展开成直条状;Expanding the stator core, the first insulating skeleton and the second insulating skeleton into a straight strip shape;
将所述第一绝缘骨架和所述第二绝缘骨架分别安装在所述定子铁芯的两端;Mounting the first insulating bobbin and the second insulating bobbin at two ends of the stator core;
将接线插针插入所述第二绝缘骨架上的第一凹槽中第一深度; Inserting a wiring pin into the first recess in the first recess on the second insulating bobbin;
将相线绕制在组装后的定子铁芯、第一绝缘骨架和第二绝缘骨架上;Winding the phase wire on the assembled stator core, the first insulating skeleton and the second insulating skeleton;
将接线插针插入所述第二绝缘骨架上的第一凹槽中第二深度;所述第二深度大于所述第一深度;Inserting a wiring pin into a second depth in the first recess on the second insulating bobbin; the second depth is greater than the first depth;
将绕制完相线线组的定子铁芯、第一绝缘骨架和第二绝缘骨架制成圆形,并把防护板安装在所述第二绝缘骨架上。The stator core, the first insulating bobbin and the second insulating bobbin of the wound phase coil group are rounded, and the shield is mounted on the second insulating bobbin.
在其中一个实施例中,所述接线插针包括第一接线插针、第二接线插针、第三接线插针和公共接线插针;In one embodiment, the wiring pin includes a first wiring pin, a second wiring pin, a third wiring pin, and a common wiring pin;
将相线绕制在组装后的定子铁芯、第一绝缘骨架和第二绝缘骨架上的绕线流程为:The winding process of winding the phase wire on the assembled stator core, the first insulating skeleton and the second insulating skeleton is:
将所述相线固定在所述第一接线插针上,通过第一进/出线口和第一过线槽,将所述相线绕制在预设的与所述第一进/出线口对应的绕线部上,并将所述相线固定到公共接线插针上;Fixing the phase line on the first terminal pin, and winding the phase line on the preset first and second inlet/outlet ports through the first inlet/outlet port and the first wireway Corresponding winding portions and fixing the phase wires to the common wiring pins;
将所述相线通过对应的第二进/出线口和第二过线槽,将所述相线绕制在预设的与所述第二进/出线口对应的绕线部上,并将所述相线固定到所述第二接线插针上;Passing the phase line through the corresponding second inlet/outlet port and the second wireway, winding the phase wire on a predetermined winding portion corresponding to the second inlet/outlet port, and The phase line is fixed to the second wiring pin;
将所述相线固定在所述第三接线插针上,通过第三进/出线口和第三过线槽,将所述相线绕制在预设的与所述第一进/出线口对应的绕线部上,并将所述相线固定到公共接线插针上。Fixing the phase line on the third terminal pin, and winding the phase line on the preset first and second inlet/outlet ports through the third inlet/outlet port and the third wireway Corresponding to the winding portion, and fixing the phase wire to the common wiring pin.
上述绝缘骨架,通过分层设置的过线槽,为相线设置互不交叉的绕线路线,因此不会出现相线之间相互交叉的情况,从而可以有效的避免相线之间出现短路的情况。上述定子具有上述绝缘骨架的优点。采用上述定子组装方法组装上述定子,组装速度较快,便于高效的自动化生产。The above-mentioned insulating skeleton, through the layered over-line grooves, is provided with a winding line which does not cross each other for the phase line, so that the phase lines do not cross each other, so that the short circuit between the phase lines can be effectively avoided. Happening. The above stator has the advantage of the above-described insulating skeleton. The above stator is assembled by the above stator assembly method, and the assembly speed is fast, which is convenient for efficient automatic production.
附图说明DRAWINGS
图1为本发明绝缘骨架一个实施例中的第一绝缘骨架为直条状时的结构示意图;1 is a schematic structural view showing a first insulating frame in a straight strip shape in an embodiment of an insulating skeleton according to the present invention;
图2为本发明绝缘骨架另一个实施例中的第一绝缘骨架为直条状时的结构示意图;2 is a schematic structural view showing a first insulating skeleton in a straight strip shape in another embodiment of the insulating skeleton of the present invention;
图3为本发明绝缘骨架一个实施例中的第一绝缘骨架立体结构示意图;3 is a schematic perspective view showing a first insulating skeleton in an embodiment of an insulating skeleton of the present invention;
图4为图3的俯视图;Figure 4 is a plan view of Figure 3;
图5为本发明绝缘骨架一个实施例中的第二绝缘骨架其中一个单元的立体结构示意图;Figure 5 is a perspective view showing the structure of one of the second insulating skeletons in one embodiment of the insulating skeleton of the present invention;
图6为图5的俯视图;Figure 6 is a plan view of Figure 5;
图7为本发明定子一个实施例的相线走线方案示意图;7 is a schematic diagram of a phase line routing scheme according to an embodiment of a stator of the present invention;
图8为本发明定子一个实施例中的防护板的第一视角立体结构示意图;Figure 8 is a perspective view showing the first perspective of the shield plate in one embodiment of the stator of the present invention;
图9为本发明定子一个实施例中的防护板的第二视角立体结构示意图; 9 is a perspective view showing a second perspective view of a shield plate according to an embodiment of the stator of the present invention;
图10为本发明定子一个实施例的定子绕制线组并成圆后的示意图。Fig. 10 is a schematic view showing the stator winding assembly of one embodiment of the stator of the present invention and rounded.
具体实施方式detailed description
为使本发明的目的、技术方案及优点更加清楚明白,以下结合附图对本发明绝缘骨架、具有其的定子及定子组装方法的具体实施方式进行说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objects, technical solutions and advantages of the present invention more comprehensible, the specific embodiments of the insulating skeleton of the present invention, the stator and the stator assembling method thereof will be described below with reference to the accompanying drawings. It is understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
参见图1至图6,一个实施例中,本发明绝缘骨架包括用于安装在电机定子铁芯100两端的第一绝缘骨架200和第二绝缘骨架300。第一绝缘骨架200与定子铁芯100的每个定子齿110对应的部分均设有至少两个进/出线口210。第一绝缘骨架100的外侧还设有分层设置的过线槽220。过线槽220经过进/出线口210。Referring to FIGS. 1 through 6, in one embodiment, the insulating bobbin of the present invention includes a first insulating bobbin 200 and a second insulating bobbin 300 for mounting at both ends of the stator core 100 of the motor. The portions of the first insulating bobbin 200 corresponding to each of the stator teeth 110 of the stator core 100 are provided with at least two inlet/outlet ports 210. The outer side of the first insulating frame 100 is further provided with a layered through-line groove 220. The wire trough 220 passes through the inlet/outlet port 210.
上述绝缘骨架,通过分层设置的过线槽220,为相线设置互不交叉的绕线路线,因此不会出现相线之间相互交叉的情况,从而可以有效的避免相线之间出现短路的情况。The above-mentioned insulating skeleton, through the layered through-line grooves 220, is provided with a winding line which does not cross each other for the phase line, so that the phase lines do not cross each other, so that the short circuit between the phase lines can be effectively avoided. Case.
参加图1和图2,一个实施例中,进/出线口210为通槽结构。进/出线口210包括第一进/出线口211、第二进/出线口212和第三进/出线口213。其中,第一进/出线口211在定子铁芯100的轴线方向上具有第一深度。第二进/出线口212在定子铁芯100的轴线方向上具有第二深度。第三进/出线口213在定子铁芯100的轴线方向上具有第三深度。且与定子铁芯100的每个定子齿110对应的进/出线口210在定子铁芯100的轴线方向上具有相同的深度。Referring to Figures 1 and 2, in one embodiment, the inlet/outlet port 210 is a channel structure. The inlet/outlet port 210 includes a first inlet/outlet port 211, a second inlet/outlet port 212, and a third inlet/outlet port 213. The first inlet/outlet port 211 has a first depth in the axial direction of the stator core 100. The second inlet/outlet port 212 has a second depth in the axial direction of the stator core 100. The third inlet/outlet port 213 has a third depth in the axial direction of the stator core 100. And the inlet/outlet port 210 corresponding to each stator tooth 110 of the stator core 100 has the same depth in the axial direction of the stator core 100.
可以理解的,所述第一深度、所述第二深度和所述第三深度之间可以相等。如图2所示,所述第一深度、所述第二深度和所述第三深度相等。分层设置的过线槽220中的每一层过线槽220均经过第一进/出线口211、第二进/出线口212和第三进/出线口213。It can be understood that the first depth, the second depth and the third depth may be equal. As shown in FIG. 2, the first depth, the second depth, and the third depth are equal. Each of the layered wire troughs 220 of the layered arrangement passes through the first inlet/outlet port 211, the second inlet/outlet port 212, and the third inlet/outlet port 213.
当然,所述第一深度、所述第二深度和所述第三深度之间也可以各不相等。如图1所述,过线槽220包括第一过线槽221、第二过线槽222和第三过线槽223。第一过线槽221经过第一进/出线口211的底部。第二过线槽222进过第二进线口212的底部。第三过线槽223进过第三进线口213的底部。这样,在对定子绕线时,有利于定位与相线对应的过线槽220,可以有效防止相线绕错对应的过线槽220的情况,从而提高作业效率。Of course, the first depth, the second depth, and the third depth may also be unequal. As shown in FIG. 1 , the wire trunking groove 220 includes a first wire passing groove 221 , a second wire passing groove 222 , and a third wire passing groove 223 . The first wire passing groove 221 passes through the bottom of the first inlet/outlet port 211. The second wire trough 222 enters the bottom of the second inlet port 212. The third crossing groove 223 passes through the bottom of the third inlet port 213. In this way, when winding the stator, it is advantageous to locate the over-line groove 220 corresponding to the phase line, and it is possible to effectively prevent the case of the line-passing 220 corresponding to the phase-line winding, thereby improving work efficiency.
参见图3,在一个实施例中,第一绝缘骨架200为直条状时,过线槽220为直线型结构,可以有效防止定子的过桥线易于松动外露或被绷紧以致拉断的情况。参见图4,在一个实施例中,第一绝缘骨架200为直条状时,第一绝缘骨架200的外侧为直线结构。Referring to FIG. 3, in an embodiment, when the first insulating frame 200 is in a straight strip shape, the wire passing groove 220 has a linear structure, which can effectively prevent the bridge bridge wire from being loose or exposed to be pulled off. . Referring to FIG. 4, in one embodiment, when the first insulating bobbin 200 is in a straight strip shape, the outer side of the first insulating bobbin 200 has a linear structure.
参见图5和图6,在一个实施例中,第二绝缘骨架300与定子铁芯100相接触一侧的相对侧面上开设有第一凹槽310。第一凹槽310适用于安装接线插针400。 Referring to FIGS. 5 and 6, in one embodiment, a first recess 310 is formed on an opposite side of the side of the second insulating bobbin 300 that is in contact with the stator core 100. The first recess 310 is adapted to mount the wiring pin 400.
另外,第二绝缘骨架300与定子铁芯100接触的一侧的相对侧面上,在第二绝缘骨架300的每个绕线部350远离定子圆心侧设置有凸台340。在凸台340沿定子铁芯100圆周方向的两侧均设置有挡线柱320。挡线柱320和凸台340之间构成定线槽330。第一凹槽310可以设置在凸台340上。Further, on the opposite side of the side where the second insulating bobbin 300 is in contact with the stator core 100, a boss 340 is provided on each of the winding portions 350 of the second insulating bobbin 300 away from the center side of the stator. A wire post 320 is disposed on both sides of the boss 340 in the circumferential direction of the stator core 100. A alignment groove 330 is formed between the keeper post 320 and the boss 340. The first groove 310 may be disposed on the boss 340.
可以理解的,将相线绕制在定子的绕线部(图未标)以后,相线可以通过定线槽330固定到接线插针400上。同时,挡线柱320可以进一步防止不同的相线之间相互接触,从而更好的避免不同的相线之间因接触而发生的隐患。It can be understood that after the phase wire is wound on the winding portion of the stator (not shown), the phase wire can be fixed to the terminal pin 400 through the wire fixing groove 330. At the same time, the struts 320 can further prevent different phase lines from contacting each other, thereby better avoiding hidden dangers caused by contact between different phase lines.
上述绝缘骨架,通过设置分层的过线槽220,为相线设置互不交叉的绕线路线,因此不会出现相线之间相互交叉的情况,从而可以有效的避免相线之间出现短路的情况。In the above-mentioned insulating skeleton, by providing the layered wire passing grooves 220, the winding lines are arranged without crossing each other for the phase lines, so that the phase lines do not cross each other, so that the short circuit between the phase lines can be effectively avoided. Case.
参见图7至图10,本发明还提出一种定子,包括定子铁芯100和上述绝缘骨架。其中,第一绝缘骨架200固定在定子铁芯100的第一端。第二绝缘骨架300固定在定子铁芯100的第二端。Referring to Figures 7 through 10, the present invention also provides a stator including a stator core 100 and the above-described insulating bobbin. The first insulating frame 200 is fixed to the first end of the stator core 100. The second insulating bobbin 300 is fixed to the second end of the stator core 100.
上述定子,通过分层设置的过线槽220将相线600绕制在上述定子上时,不会出现相线600之间相互交叉的情况,从而可以有效的避免相线600之间出现短路的情况。In the above stator, when the phase line 600 is wound on the stator through the layered through-line grooves 220, the phase lines 600 do not cross each other, so that short-circuit between the phase lines 600 can be effectively avoided. Happening.
参见图8至图10,一个实施例中,本发明定子还可以包括防护板500。防护板500可拆卸的安装在第二绝缘骨架300与定子铁芯100接触的一侧的相对侧面上。防护板500与第二绝缘骨架300接触的一侧还设置有与第一凹槽310位置对应的第二凹槽520。第二凹槽520适用于包纳将相线600固定到接线插针400上所形成的焊线部,并保护相线600和接线插针400间的连接不受到外界破坏。防护板500与第二绝缘骨架300接触一侧的相对侧面上设置有固定柱510。固定柱510适用于固定电机的控制板。Referring to Figures 8-10, in one embodiment, the stator of the present invention may further include a shield 500. The shield 500 is detachably mounted on the opposite side of the side of the second insulating bobbin 300 that is in contact with the stator core 100. The side of the shield 500 that is in contact with the second insulating bobbin 300 is further provided with a second recess 520 corresponding to the position of the first recess 310. The second recess 520 is adapted to enclose the wire portion formed by fixing the phase wire 600 to the terminal pin 400, and to protect the connection between the phase wire 600 and the terminal pin 400 from external damage. A fixing post 510 is disposed on an opposite side of the side of the fender 500 that is in contact with the second insulating bobbin 300. The fixed post 510 is suitable for a control panel of a stationary motor.
优选的,第二凹槽520的槽口设置有倒角521。倒角521具有较大角度,可以防止第二凹槽520的槽口压伤相线。Preferably, the notch of the second groove 520 is provided with a chamfer 521. The chamfer 521 has a large angle to prevent the notch of the second groove 520 from crushing the phase line.
优选的,防护板500至少包括圆周方向上相互对接的两部分,防护板500的每部分的外侧均设置有侧壁530。侧壁530为挖空结构。具体的,侧壁530的中间部分在定子轴向上的高度小于侧壁530的两端在定子轴向上的高度。将侧壁530设置为挖空结构,可以方便走线,同时还能够避免侧壁530压伤相线600,便于作业。Preferably, the shield plate 500 includes at least two portions that abut each other in the circumferential direction, and the outer side of each portion of the shield plate 500 is provided with a side wall 530. The side wall 530 is a hollowed out structure. Specifically, the height of the intermediate portion of the side wall 530 in the axial direction of the stator is smaller than the height of both ends of the side wall 530 in the axial direction of the stator. The sidewall 530 is disposed as a hollow structure, which can facilitate the routing, and can also prevent the sidewall 530 from crushing the phase line 600, which is convenient for operation.
进一步地,防护板500与第二绝缘骨架300接触的一侧的相对侧面上设置有开槽540。设置开槽540,能够增加定子注塑塑封料的结合强度。Further, a slot 540 is disposed on an opposite side of the side of the shield 500 that is in contact with the second insulating bobbin 300. The slot 540 is provided to increase the bonding strength of the stator molding compound.
另外,第二凹槽520的底部设置有尺寸与接线插针400相匹配的通孔522。可通过通孔522,将防护板500更好的固定到第二绝缘骨架300上。 In addition, the bottom of the second recess 520 is provided with a through hole 522 having a size matching the wiring pin 400. The shield 500 can be better secured to the second insulating frame 300 through the through holes 522.
上述定子,通过分层设置的过线槽220将相线600绕制在上述定子上时,不会出现相线600之间相互交叉的情况,从而可以有效的避免相线600之间出现短路的情况。In the above stator, when the phase line 600 is wound on the stator through the layered through-line grooves 220, the phase lines 600 do not cross each other, so that short-circuit between the phase lines 600 can be effectively avoided. Happening.
另外,本发明还提出一种定子组装方法,适用于组装上述定子。一个实施例中,所述定子组装方法包括以下步骤:In addition, the present invention also provides a stator assembly method suitable for assembling the above stator. In one embodiment, the stator assembly method includes the following steps:
S100,将定子铁芯、第一绝缘骨架和第二绝缘骨架分别展开成直条状。S100, the stator core, the first insulating bobbin and the second insulating bobbin are respectively developed into a straight strip shape.
可以通过专用设备,将定子铁芯100、第一绝缘骨架200和第二绝缘骨架300分别展开成直条状。The stator core 100, the first insulating bobbin 200, and the second insulating bobbin 300 may be separately developed into a straight strip shape by a dedicated device.
S200,将所述第一绝缘骨架和所述第二绝缘骨架分别安装在所述定子铁芯的两端。S200, the first insulating bobbin and the second insulating bobbin are respectively installed at two ends of the stator core.
S300,将接线插针插入所述第二绝缘骨架上的第一凹槽中第一深度。S300, inserting a wiring pin into the first depth in the first groove on the second insulating bobbin.
S400,将相线绕制在组装后的定子铁芯、第一绝缘骨架和第二绝缘骨架上。S400, winding the phase wire on the assembled stator core, the first insulating frame and the second insulating frame.
其中,相线600可以包括第一相线610、第二相线620和第三相线630。接线插针400包括第一接线插针410、第二接线插针420、第三接线插针430和公共接线插针440。第一接线插针410用于固定第一相线610。第二接线插针420用于固定第二相线620。第三接线插针430用于固定第三相线630。The phase line 600 may include a first phase line 610, a second phase line 620, and a third phase line 630. The wiring pin 400 includes a first wiring pin 410, a second wiring pin 420, a third wiring pin 430, and a common wiring pin 440. The first terminal pin 410 is for fixing the first phase line 610. The second terminal pin 420 is for fixing the second phase line 620. The third terminal pin 430 is for fixing the third phase line 630.
定子的绕线部可以包括第一预设绕线部、第二预设绕线部和第三预设绕线部。两个相邻的所述第一预设绕线部之间隔有一个所述第二预设绕线部和一个所述第三预设绕线部。两个相邻的所述第二预设绕线部之间隔有一个所述第一预设绕线部和一个所述第三预设绕线部。两个相邻的所述第三预设绕线部之间隔有一个所述第一预设绕线部和一个所述第二预设绕线部。绕制在第一接线插针410和公共接线插针440之间的相线为所述第一相线。绕制在第二接线插针420和公共接线插针440之间的相线为所述第二相线。绕制在第三接线插针430和公共接线插针440之间的相线为所述第三相线。The winding portion of the stator may include a first predetermined winding portion, a second predetermined winding portion, and a third predetermined winding portion. The two adjacent first predetermined winding portions are spaced apart by one of the second predetermined winding portion and one of the third predetermined winding portions. The two adjacent second predetermined winding portions are spaced apart by one of the first predetermined winding portion and one of the third predetermined winding portions. The two adjacent third predetermined winding portions are spaced apart by one of the first predetermined winding portion and one of the second predetermined winding portions. The phase line wound between the first wiring pin 410 and the common wiring pin 440 is the first phase line. The phase line wound between the second wiring pin 420 and the common wiring pin 440 is the second phase line. The phase line wound between the third wiring pin 430 and the common wiring pin 440 is the third phase line.
一个实施例中,将相线绕制在组装后的定子铁芯、第一绝缘骨架和第二绝缘骨架上的绕线流程包括:In one embodiment, the winding process of winding the phase wire on the assembled stator core, the first insulating skeleton and the second insulating skeleton comprises:
S410,将相线固定在第一接线插针上,通过第一进/出线口和第一过线槽,将相线绕制在预设的与第一进/出线口对应的所述定子的绕线部上,并将相线固定到公共接线插针上。S410, fixing the phase line on the first terminal pin, and winding the phase line on the preset stator corresponding to the first inlet/outlet port through the first inlet/outlet port and the first wireway On the winding section, and fix the phase wire to the common wiring pin.
S420,通过第二进/出线口和第二过线槽,将相线绕制在预设的与第二进/出线口对应的所述定子的绕线部上,并将所述相线固定到所述第二接线插针上。S420, the phase wire is wound on the winding portion of the stator corresponding to the second inlet/outlet port through the second inlet/outlet port and the second wireway, and the phase line is fixed To the second wiring pin.
S430,将相线固定在所述第三接线插针上,通过第三进/出线口和第三过线槽,将相线绕制在预设的与第一进/出线口对应的所述定子的绕线部上,并将所述相线固定到公共接线插针上。 S430, fixing a phase line on the third terminal pin, and winding the phase line on the preset corresponding to the first inlet/outlet line through the third inlet/outlet port and the third wireway slot The winding portion of the stator is fixed to the common wiring pin.
其中,所述定子的绕线部由组装在一起的第一绝缘骨架200的绕线部(图未标)和第二绝缘骨架300的绕线部350构成。The winding portion of the stator is composed of a winding portion (not shown) of the first insulating bobbin 200 assembled and a winding portion 350 of the second insulating bobbin 300.
参见图7,一个实施例中,以向一具有12定子齿的定子绕制相线为例,详细说明相线绕制的方法。本实施例中,第一绝缘骨架200与定子铁芯100的每个定子齿110对应的部分设置有两个进/出线口。Referring to Fig. 7, in one embodiment, a method of winding a phase winding to a stator having 12 stator teeth is taken as an example to explain the method of phase winding. In the present embodiment, the first insulating bobbin 200 is provided with two inlet/outlet ports at a portion corresponding to each stator tooth 110 of the stator core 100.
首先,绕制第三相线630。将相线600固定到安装在定子齿A上的第三接线插针430上,然后开始对定子齿A对应的绕线部进行绕线。定子齿A绕线完成后,从与定子齿A对应的右侧的第三进/出线口213出线,通过第三过线槽223经过定子齿B和定子齿C后,从与定子齿D对应的左侧的第三进/出线口213进入定子齿D,开始对定子齿D对应的绕线部进行绕线。定子齿D绕线完成后,从与定子齿D对应的右侧的第三进/出线口213出线,通过第三过线槽223经过定子齿E和定子齿F后,从与定子齿G对应的左侧的第三进/出线口213进入定子齿G,开始对定子齿G对应的绕线部进行绕线。定子齿G绕线完成后,从与定子齿G对应的右侧的第三进/出线口213出线,通过第三过线槽223经过定子齿H和定子齿I后,从与定子齿J对应的左侧的第三进/出线口213进入定子齿J,开始对定子齿J对应的绕线部进行绕线。定子齿J绕线完成后,从与定子齿J对应的第四过线槽330出线,并将相线600固定到安装在定子齿J的公共接线插针440上。First, the third phase line 630 is wound. The phase wire 600 is fixed to the third terminal pin 430 mounted on the stator tooth A, and then the winding portion corresponding to the stator tooth A is started to be wound. After the winding of the stator tooth A is completed, the wire is taken out from the third inlet/outlet port 213 on the right side corresponding to the stator tooth A, passes through the stator tooth B and the stator tooth C through the third wire groove 223, and corresponds to the tooth D of the stator. The third inlet/outlet port 213 on the left side enters the stator tooth D, and starts winding the winding portion corresponding to the stator tooth D. After the winding of the stator tooth D is completed, the wire is taken out from the third inlet/outlet port 213 on the right side corresponding to the stator tooth D, passes through the stator tooth E and the stator tooth F through the third wire groove 223, and corresponds to the stator tooth G. The third inlet/outlet port 213 on the left side enters the stator teeth G, and starts winding the winding portions corresponding to the stator teeth G. After the winding of the stator teeth G is completed, the wires are taken out from the third inlet/outlet port 213 on the right side corresponding to the stator teeth G, and after passing through the stator teeth H and the stator teeth I through the third wire passing groove 223, corresponding to the stator teeth J The third inlet/outlet port 213 on the left side enters the stator tooth J, and starts winding the winding portion corresponding to the stator tooth J. After the stator teeth J are wound, the wires are taken out from the fourth wire grooves 330 corresponding to the stator teeth J, and the phase wires 600 are fixed to the common wiring pins 440 mounted on the stator teeth J.
然后,根据同样的方法,绕制第二相线620。从定子齿K开始绕制相线600。定子齿K绕线完成后,从与定子齿K对应的左侧的第二进/出线口212出线,通过第二过线槽222经过定子齿J和定子齿I后,从与定子齿H对应的右侧的第二进/出线口212进入定子齿H,开始对定子齿H对应的绕线部进行绕线。定子齿H绕线完成后,从与定子齿H对应的左侧的第二进/出线口212出线,通过第二过线槽222经过定子齿G和定子齿F后,从与定子齿E对应的右侧的第二进/出线口212进入定子齿E,开始对定子齿E对应的绕线部进行绕线。定子齿E绕线完成后,从与定子齿E对应的左侧的第二进/出线口212出线,通过第二过线槽222经过定子齿D和定子齿C后,从与定子齿B对应的右侧的第二进/出线口212进入定子齿B,开始对定子齿B对应的绕线部进行绕线。定子齿B绕线完成后,将相线600固定到安装在定子齿B上骨的第二接线插针420上。Then, according to the same method, the second phase line 620 is wound. The phase line 600 is wound from the stator teeth K. After the stator tooth K is wound, the second inlet/outlet port 212 corresponding to the stator tooth K is taken out, and after the second wire groove 222 passes through the stator tooth J and the stator tooth I, the slave tooth H corresponds to the stator tooth H. The second inlet/outlet port 212 on the right side enters the stator tooth H, and starts winding the winding portion corresponding to the stator tooth H. After the winding of the stator tooth H is completed, the second inlet/outlet port 212 corresponding to the stator tooth H is taken out, and after passing through the stator tooth G and the stator tooth F through the second wire passing groove 222, it corresponds to the stator tooth E. The second inlet/outlet port 212 on the right side enters the stator teeth E, and starts winding the winding portions corresponding to the stator teeth E. After the winding of the stator teeth E is completed, the second inlet/outlet port 212 corresponding to the stator tooth E is taken out, and after passing through the stator tooth D and the stator tooth C through the second wire passing groove 222, it corresponds to the stator tooth B. The second inlet/outlet port 212 on the right side enters the stator teeth B, and the winding of the winding portion corresponding to the stator teeth B is started. After the stator teeth B are wound, the phase wires 600 are fixed to the second terminal pins 420 mounted on the bones of the stator teeth B.
最后,绕制第一相线610。将相线600从第二接线插针420拉至安装在定子齿C上的第一接线插针410上,并固定,开始对定子齿C对应的绕线部绕线。定子齿C绕线完成后,从与定子齿C对应的右侧的第一进/出线口211出线,通过第一过线槽221经过定子齿D和定子齿E后,从与定子齿F对应的左侧的第一进/出线口211进入定子齿F,开始对定子齿F对应 的绕线部进行绕线。定子齿F绕线完成后,从与定子齿F对应的右侧的第一进/出线口211出线,通过第一过线槽221经过定子齿G7和定子齿H后,从与定子齿I对应的左侧的第一进/出线口211进入定子齿I,开始对定子齿I对应的绕线部进行绕线。定子齿I绕线完成后,从与定子齿I对应的右侧的第一进/出线口211出线,通过第一过线槽221经过定子齿J和定子齿K后,从与定子齿L对应的左侧的第一进/出线口211进入定子齿L,开始对定子齿L对应的绕线部进行绕线。定子齿L绕线完成后,从与定子齿L对应的第四过线槽330出线,将相线600固定到公共接线插针440上。Finally, the first phase line 610 is wound. The phase wire 600 is pulled from the second terminal pin 420 to the first terminal pin 410 mounted on the stator tooth C, and fixed, and the winding of the winding portion corresponding to the stator tooth C is started. After the winding of the stator teeth C is completed, the first inlet/outlet port 211 corresponding to the stator teeth C is taken out, and after passing through the stator teeth D and the stator teeth E through the first wire passing groove 221, the teeth are corresponding to the stator teeth F. The first inlet/outlet port 211 on the left side enters the stator teeth F, and starts to correspond to the stator teeth F The winding portion is wound. After the winding of the stator teeth F is completed, the first inlet/outlet port 211 corresponding to the stator tooth F is taken out, and after passing through the stator tooth G7 and the stator tooth H through the first wire passing groove 221, it corresponds to the stator tooth I. The first inlet/outlet port 211 on the left side enters the stator tooth I, and starts winding the winding portion corresponding to the stator tooth 1. After the winding of the stator tooth I is completed, the first inlet/outlet port 211 corresponding to the stator tooth I is taken out, and after passing through the stator tooth J and the stator tooth K through the first wire passing groove 221, it corresponds to the stator tooth L. The first inlet/outlet port 211 on the left side enters the stator teeth L, and the winding of the winding portion corresponding to the stator teeth L is started. After the winding of the stator teeth L is completed, the fourth line groove 330 corresponding to the stator teeth L is taken out, and the phase line 600 is fixed to the common wiring pin 440.
将连接第一接线插针410和第二接线插针420的相线,通过自动或手动裁剪。至此完成对本发明定子线组的绕制。此种绕线速度相比一般绕线方式,速度大幅提升,因此可以有效提高定子的生产效率。The phase lines of the first wiring pin 410 and the second wiring pin 420 will be connected by automatic or manual cutting. The winding of the stator wire set of the present invention has thus been completed. Compared with the general winding method, the winding speed is greatly increased, so that the production efficiency of the stator can be effectively improved.
需要说明的是,本实施例中所述的“左侧”和“右侧”,均是以图7所示视角为基准的。It should be noted that the “left side” and the “right side” described in the embodiment are based on the angle of view shown in FIG. 7 .
可以理解的,本发明对第一相线610、第二相线620和第三相线630的绕制顺序不做限制。例如,在其他实施例中,还可以先绕制第三相线630,再绕制第二相线620,最后绕制第一相线610。It can be understood that the present invention does not limit the winding order of the first phase line 610, the second phase line 620, and the third phase line 630. For example, in other embodiments, the third phase line 630 may be wound first, the second phase line 620 may be wound, and the first phase line 610 may be finally wound.
在其他实施例中,还可以三种相线同时绕制。将三根相线600分别固定到第一接线插针410、第二接线插针420和第三接线插针430上,然后通过对应的进/出线口210和过线槽220,将三根相线600绕制在预设的绕线部上,最后将三根香线600固定到公共接线插针440上。In other embodiments, three phase lines can also be wound simultaneously. The three phase wires 600 are respectively fixed to the first wire pin 410, the second wire pin 420 and the third wire pin 430, and then the three phase wires 600 are passed through the corresponding inlet/outlet port 210 and the wire groove 220. Winding on the predetermined winding portion, finally three incense sticks 600 are fixed to the common wiring pin 440.
S500,将接线插针插入所述第二绝缘骨架上的第一凹槽中第二深度。S500, inserting a wiring pin into a second depth in the first groove on the second insulating bobbin.
其中,所述第二深度大于所述第一深度。将接线插针400分两次压入第一凹槽310中,能够解决将接线插针400一次压入第一凹槽310中可能会出现的压损第二绝缘骨架300的情况。Wherein the second depth is greater than the first depth. Pressing the terminal pin 400 into the first groove 310 twice can solve the problem that the second insulating frame 300 can be damaged by pressing the wire pin 400 into the first groove 310 at a time.
S600,将绕制完相线线组的定子铁芯、第一绝缘骨架和第二绝缘骨架制成圆形,并把防护板安装在所述第二绝缘骨架上。S600, forming a circular shape of the stator core, the first insulating bobbin and the second insulating bobbin of the wound phase line group, and mounting the fender on the second insulating bobbin.
采用上述定子组装方法组装定子,组装速度较快,便于高效的自动化生产。The stator assembly method is used to assemble the stator, and the assembly speed is fast, which is convenient for efficient automatic production.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。 The above-mentioned embodiments are merely illustrative of several embodiments of the present invention, and the description thereof is more specific and detailed, but is not to be construed as limiting the scope of the invention. It should be noted that a number of variations and modifications may be made by those skilled in the art without departing from the spirit and scope of the invention. Therefore, the scope of the invention should be determined by the appended claims.

Claims (14)

  1. 一种绝缘骨架,包括用于安装在电机定子铁芯(100)两端的第一绝缘骨架(200)和第二绝缘骨架(300),其特征在于,An insulating skeleton includes a first insulating bobbin (200) and a second insulating bobbin (300) for mounting at both ends of a stator core (100) of the motor, wherein
    所述第一绝缘骨架(200)与所述定子铁芯(100)的每个定子齿(110)对应的部分均设有至少两个进/出线口(210),所述第一绝缘骨架(200)的外侧还设有分层设置的过线槽(220),所述过线槽(220)经过所述进/出线口(210)。The portion of the first insulating bobbin (200) corresponding to each stator tooth (110) of the stator core (100) is provided with at least two inlet/outlet ports (210), the first insulating skeleton ( The outer side of the 200) is further provided with a layered over-line groove (220), and the wire-passing groove (220) passes through the inlet/outlet port (210).
  2. 根据权利要求1所述的绝缘骨架,其特征在于,所述进/出线口(210)为通槽结构,所述进/出线口(210)包括三种类型,分别为第一进/出线口(211)、第二进/出线口(212)和第三进/出线口(213);The insulating skeleton according to claim 1, wherein the inlet/outlet port (210) is a channel structure, and the inlet/outlet port (210) comprises three types, respectively being a first inlet/outlet port. (211), a second inlet/outlet port (212) and a third inlet/outlet port (213);
    所述第一进/出线口(211)在所述定子铁芯(100)的轴线方向上具有第一深度,所述第二进/出线口(212)在所述定子铁芯(100)的轴线方向上具有第二深度,所述第三进/出线口(213)在所述定子铁芯(100)的轴线方向上具有第三深度;The first inlet/outlet port (211) has a first depth in an axial direction of the stator core (100), and the second inlet/outlet port (212) is at the stator core (100) a second depth in the axial direction, the third inlet/outlet port (213) having a third depth in the axial direction of the stator core (100);
    与所述定子铁芯(100)的每个定子齿(110)对应的进/出线口(210)在所述定子铁芯(100)的轴线方向上具有相同的深度。The inlet/outlet ports (210) corresponding to each of the stator teeth (110) of the stator core (100) have the same depth in the axial direction of the stator core (100).
  3. 根据权利要求2所述的绝缘骨架,其特征在于,所述第一深度、所述第二深度和所述第三深度相等。The insulating skeleton according to claim 2, wherein the first depth, the second depth, and the third depth are equal.
  4. 根据权利要求2所述的绝缘骨架,其特征在于,所述第一深度、所述第二深度和所述第三深度各不相等;The insulating skeleton according to claim 2, wherein the first depth, the second depth, and the third depth are each unequal;
    所述过线槽(220)包括第一过线槽(221)、第二过线槽(222)和第三过线槽(223);The wire trunking groove (220) includes a first wire passing groove (221), a second wire passing groove (222) and a third wire passing groove (223);
    所述第一过线槽(221)经过所述第一进/出线口(211)的底部;The first wire passing slot (221) passes through the bottom of the first inlet/outlet port (211);
    所述第二过线槽(222)经过所述第二进/出线口(212)的底部;The second wire passing slot (222) passes through the bottom of the second inlet/outlet port (212);
    所述第三过线槽(223)经过所述第三进/出线口(213)的底部。The third wire passing groove (223) passes through the bottom of the third inlet/outlet port (213).
  5. 根据权利要求1所述的绝缘骨架,其特征在于,所述第一绝缘骨架(200)展开为直条状时,所述过线槽(220)呈直线型结构。The insulating skeleton according to claim 1, wherein when the first insulating bobbin (200) is developed into a straight strip shape, the over-line groove (220) has a linear structure.
  6. 根据权利要求1至5任意一项所述的绝缘骨架,其特征在于,所述第二绝缘骨架(300)与所述定子铁芯(100)相接触一侧的相对侧面上开设有多个第一凹槽(310),所述第一凹槽(310)适用于安装接线插针(400)。The insulating skeleton according to any one of claims 1 to 5, characterized in that the opposite side of the side on which the second insulating bobbin (300) is in contact with the stator core (100) is provided with a plurality of A recess (310), the first recess (310) being adapted to mount a wiring pin (400).
  7. 根据权利要求6所述的绝缘骨架,其特征在于,所述第二绝缘骨架(300)与所述定 子铁芯(100)接触的一侧的相对侧面上,在所述第二绝缘骨架(300)的每个绕线部(350)远离所述定子圆心侧设置有凸台(340);The insulating skeleton according to claim 6, wherein said second insulating bobbin (300) is fixed On the opposite side of the side on which the sub-iron core (100) contacts, a boss (340) is disposed on each of the winding portions (350) of the second insulating bobbin (300) away from the center side of the stator;
    且在所述凸台(340)沿所述定子铁芯(100)圆周方向的两侧均设置有挡线柱(320),所述挡线柱(320)和所述凸台(340)之间构成定线槽(330)。And a baffle (320) is disposed on both sides of the boss (340) along the circumferential direction of the stator core (100), the baffle (320) and the boss (340) The alignment groove (330) is formed.
  8. 一种定子,其特征在于,包括定子铁芯(100)和权利要求1至7任意一项所述绝缘骨架。A stator comprising a stator core (100) and the insulating skeleton according to any one of claims 1 to 7.
  9. 根据权利要求8所述的定子,其特征在于,所述定子还包括防护板(500),所述防护板(500)可拆卸的安装在所述第二绝缘骨架(300)与所述定子铁芯(100)接触的一侧的相对侧面上;The stator according to claim 8, wherein said stator further comprises a shield (500) detachably mounted on said second insulating bobbin (300) and said stator iron On the opposite side of the side on which the core (100) contacts;
    所述防护板(500)与所述第二绝缘骨架(300)接触一侧还设置有与所述第一凹槽(310)位置对应的第二凹槽(520);The second side groove (520) corresponding to the position of the first groove (310) is further disposed on a side of the protective plate (500) contacting the second insulating frame (300);
    所述防护板(500)与所述第二绝缘骨架(300)接触一侧的相对侧面上设置有固定柱(510),所述固定柱(510)适用于固定电机的控制板。A fixing post (510) is disposed on an opposite side of the side where the shield plate (500) is in contact with the second insulating bobbin (300), and the fixing post (510) is adapted to be used to fix a control board of the motor.
  10. 根据权利要求9所述的定子,其特征在于,所述第二凹槽(520)的槽口设置有倒角(521)。The stator according to claim 9, characterized in that the notch of the second groove (520) is provided with a chamfer (521).
  11. 根据权利要求9所述的定子,其特征在于,所述防护板(500)至少包括圆周方向上相互对接的两部分,所述防护板(500)的每部分的外侧均设置有侧壁(530),所述侧壁(530)的中间部分在所述定子轴向上的高度小于所述侧壁(530)的两端在所述定子轴向上的高度。The stator according to claim 9, wherein said shield plate (500) includes at least two portions that abut each other in the circumferential direction, and a side wall of each of said shield plates (500) is provided with a side wall (530) The height of the intermediate portion of the side wall (530) in the axial direction of the stator is smaller than the height of both ends of the side wall (530) in the axial direction of the stator.
  12. 根据权利要求9至11任意一项所述的定子,其特征在于,所述防护板(500)与所述第二绝缘骨架(300)接触的一侧的相对侧面上设置有开槽(540),适用于增加定子注塑塑封料的结合强度。The stator according to any one of claims 9 to 11, characterized in that the opposite side of the side of the shield plate (500) in contact with the second insulating bobbin (300) is provided with a slot (540) It is suitable for increasing the bonding strength of the stator injection molding compound.
  13. 一种定子组装方法,包括以下步骤:A stator assembly method includes the following steps:
    将定子铁芯、第一绝缘骨架和第二绝缘骨架分别展开成直条状;Expanding the stator core, the first insulating skeleton and the second insulating skeleton into a straight strip shape;
    将所述第一绝缘骨架和所述第二绝缘骨架分别安装在所述定子铁芯的两端;Mounting the first insulating bobbin and the second insulating bobbin at two ends of the stator core;
    将接线插针插入所述第二绝缘骨架上的第一凹槽中第一深度;Inserting a wiring pin into the first recess in the first recess on the second insulating bobbin;
    将相线绕制在组装后的定子铁芯、第一绝缘骨架和第二绝缘骨架上;Winding the phase wire on the assembled stator core, the first insulating skeleton and the second insulating skeleton;
    将接线插针插入所述第二绝缘骨架上的第一凹槽中第二深度;所述第二深度大于所述第一深度;Inserting a wiring pin into a second depth in the first recess on the second insulating bobbin; the second depth is greater than the first depth;
    将绕制完相线线组的定子铁芯、第一绝缘骨架和第二绝缘骨架制成圆形,并把防护板安 装在所述第二绝缘骨架上。Forming a circular shape of the stator core, the first insulating bobbin and the second insulating bobbin of the completed phase coil group, and fixing the shield Mounted on the second insulating skeleton.
  14. 根据权利要求13所述的定子组装方法,其特征在于,所述接线插针包括第一接线插针、第二接线插针、第三接线插针和公共接线插针;The stator assembling method according to claim 13, wherein the wiring pin comprises a first wiring pin, a second wiring pin, a third wiring pin, and a common wiring pin;
    将相线绕制在组装后的定子铁芯、第一绝缘骨架和第二绝缘骨架上的绕线流程为:The winding process of winding the phase wire on the assembled stator core, the first insulating skeleton and the second insulating skeleton is:
    将所述相线固定在所述第一接线插针上,通过第一进/出线口和第一过线槽,将所述相线绕制在预设的与所述第一进/出线口对应的所述定子的绕线部上,并将所述相线固定到公共接线插针上;Fixing the phase line on the first terminal pin, and winding the phase line on the preset first and second inlet/outlet ports through the first inlet/outlet port and the first wireway Corresponding to the winding portion of the stator, and fixing the phase line to the common wiring pin;
    将所述相线通过对应的第二进/出线口和第二过线槽,将所述相线绕制在预设的与所述第二进/出线口对应的所述定子的绕线部上,并将所述相线固定到所述第二接线插针上;Passing the phase line through the corresponding second inlet/outlet port and the second wireway, and winding the phase wire to a predetermined winding portion of the stator corresponding to the second inlet/outlet port Upper, and fixing the phase line to the second terminal pin;
    将所述相线固定在所述第三接线插针上,通过第三进/出线口和第三过线槽,将所述相线绕制在预设的与所述第一进/出线口对应的所述定子的绕线部上,并将所述相线固定到公共接线插针上。 Fixing the phase line on the third terminal pin, and winding the phase line on the preset first and second inlet/outlet ports through the third inlet/outlet port and the third wireway Corresponding to the winding portion of the stator, and fixing the phase wire to the common wiring pin.
PCT/CN2016/078772 2015-04-27 2016-04-08 Insulating frame, stator having the same, and stator assembly method WO2016173393A1 (en)

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CN110853877A (en) * 2019-12-11 2020-02-28 佛山市顺德区铭派电子有限公司 High-voltage bag structure with inserting piece
CN112910120A (en) * 2021-03-10 2021-06-04 珠海格力电器股份有限公司 Stator insulation framework, stator with same and motor
CN112953131A (en) * 2021-03-09 2021-06-11 深圳市金岷江智能装备有限公司 Stator assembling apparatus
CN113224869A (en) * 2021-06-23 2021-08-06 张玉伟 Tooth yoke split type direct current motor stator assembly, stator and motor
CN114123564A (en) * 2021-10-28 2022-03-01 惠而浦(中国)股份有限公司 Insulating skeleton and motor

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CN107086692A (en) * 2017-05-31 2017-08-22 广东美芝制冷设备有限公司 Motor and its stator insulation component
CN107086692B (en) * 2017-05-31 2024-03-22 广东美芝制冷设备有限公司 Motor and stator insulation assembly thereof
CN107888000A (en) * 2017-11-14 2018-04-06 珠海凯邦电机制造有限公司 Motor winding framework and motor with same
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CN110853877A (en) * 2019-12-11 2020-02-28 佛山市顺德区铭派电子有限公司 High-voltage bag structure with inserting piece
CN112953131A (en) * 2021-03-09 2021-06-11 深圳市金岷江智能装备有限公司 Stator assembling apparatus
CN112910120A (en) * 2021-03-10 2021-06-04 珠海格力电器股份有限公司 Stator insulation framework, stator with same and motor
CN113224869A (en) * 2021-06-23 2021-08-06 张玉伟 Tooth yoke split type direct current motor stator assembly, stator and motor
CN114123564A (en) * 2021-10-28 2022-03-01 惠而浦(中国)股份有限公司 Insulating skeleton and motor

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