WO2013111879A1 - 着色ガラス板およびその製造方法 - Google Patents
着色ガラス板およびその製造方法 Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C4/00—Compositions for glass with special properties
- C03C4/08—Compositions for glass with special properties for glass selectively absorbing radiation of specified wave lengths
- C03C4/085—Compositions for glass with special properties for glass selectively absorbing radiation of specified wave lengths for ultraviolet absorbing glass
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/078—Glass compositions containing silica with 40% to 90% silica, by weight containing an oxide of a divalent metal, e.g. an oxide of zinc
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/083—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
- C03C3/085—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal
- C03C3/087—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal containing calcium oxide, e.g. common sheet or container glass
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C4/00—Compositions for glass with special properties
- C03C4/02—Compositions for glass with special properties for coloured glass
Definitions
- the present invention relates to a colored glass plate having a green color tone while simultaneously satisfying low solar transmittance, high visible light transmittance and low ultraviolet transmittance, and a method for producing the same.
- a colored glass plate for example, a heat ray absorbing glass plate, an ultraviolet absorbing glass plate having a color tone of green or blue transmitted light by containing a coloring component is known.
- the colored glass plate is required to have low solar transmittance (for example, the 4 mm thickness equivalent value of solar transmittance (hereinafter also referred to as Te) defined in JIS R3106 (1998) is 55% or less).
- the visible light transmittance is high (for example, JIS R3106 (1998) -defined visible light transmittance (A light source, 2 ° visual field) (hereinafter also referred to as Tv)
- the 4 mm thickness conversion value is 70% or more. Is required).
- the ultraviolet transmittance is low (for example, the 4 mm thickness converted value of the ultraviolet transmittance defined by ISO-9050 (hereinafter also referred to as Tuv) is 12% or less).
- the colored glass plate has a green color tone, which is a more natural color tone of the transmitted light when the passenger views the scenery through the glass plate (for example, the main color of transmitted light defined in JIS Z8701 (1982)).
- Glass plates having a wavelength (hereinafter also referred to as Dw) of 540 to 570 nm tend to be preferred.
- Dw a wavelength of 540 to 570 nm
- the following (1) to (3) have been proposed as the colored glass plate having a green color of transmitted light.
- Total iron converted to Fe 2 O 3 0.5 to 2.0 parts by mass
- Total titanium converted to TiO 2 more than 1.0 part by weight and 3.0 parts by weight or less
- CoO 0.003 to 0.02 parts by mass
- Se 0 to 0.0008 parts by mass
- Total chromium converted to Cr 2 O 3 0 to 0.05 parts by mass
- Vanadium converted to V 2 O 5 0 to 0.5 parts by mass
- Total cerium converted to CeO 2 0 to 0.5 parts by mass
- the green glass of (1) has a problem that Tv is low and Dw is short (transmitted light is bluish green) because of the large CoO content.
- the ultraviolet absorbing green glass of (2) and (3) has a low CoO content and a high content of total cerium converted to CeO 2 , so that Tv is high and Tuv is sufficiently low.
- the present invention is a colored glass plate having a green tone of transmitted light while simultaneously satisfying low solar transmittance, high visible light transmittance and low ultraviolet transmittance, despite substantially not containing expensive cerium. I will provide a.
- the colored glass plate of the present invention is an oxide-based mass percentage display, SiO 2 : 65 to 75%, Al 2 O 3 : 0 to 6%, MgO: 2-6% CaO: 5 to 15%, Total iron converted to Fe 2 O 3 : 0.3-1.2% Total titanium converted to TiO 2 : 0.2 to 1.1%, Vanadium converted to V 2 O 5 : 0.02 to 0.3%, And is substantially free of cerium, cobalt, chromium and manganese.
- the colored glass plate of the present invention preferably further contains 5 to 18% of Na 2 O in terms of mass percentage based on oxide.
- the colored glass plate of the present invention is The solar transmittance (Te) defined in JIS R3106 (1998) is 55% or less in terms of 4 mm thickness conversion value, Visible light transmittance (Tv) defined in JIS R3106 (1998) (A light source, 2 degree visual field) is 70% or more in terms of 4 mm thickness conversion value, The UV transmittance (Tuv) specified by ISO-9050 is 12% or less in terms of 4 mm thickness conversion, The dominant wavelength (Dw) of transmitted light as defined in JIS Z8701 (1982) is preferably 540 to 570 nm.
- the method for producing a colored glass plate of the present invention is the production of a glass plate for melting and forming a glass raw material, and the composition component of the glass plate after molding is expressed in mass percentage on an oxide basis, SiO 2 : 65 to 75%, Al 2 O 3 : 0 to 6%, MgO: 2-6% CaO: 5 to 15%, Total iron converted to Fe 2 O 3 : 0.3 to 1.2%, Total titanium converted to TiO 2 : 0.2 to 1.1%, Vanadium converted to V 2 O 5 : 0.02 to 0.3%, And obtaining a colored glass plate substantially free of cerium, cobalt, chromium and manganese.
- the solar transmittance (Te) defined in JIS R3106 (1998) is 55% or less in terms of 4 mm thickness conversion value
- Visible light transmittance (Tv) defined in JIS R3106 (1998) (A light source, 2 degree visual field) is 70% or more in terms of 4 mm thickness conversion value
- the UV transmittance (Tuv) specified by ISO-9050 is 12% or less in terms of 4 mm thickness conversion
- It is preferable to obtain a colored glass plate in which the principal wavelength (Dw) of transmitted light defined by JIS Z8701 (1982) is 540 to 570 nm.
- the term “to” indicating the above numerical range is used in the sense that the numerical values described before and after it are used as the lower limit value and the upper limit value. Unless otherwise specified, “to” is the same in the following specification. Used with meaning.
- the colored glass plate of the present invention is substantially free of expensive cerium, the transmitted light has a green tone while simultaneously satisfying low solar transmittance, high visible light transmittance and low ultraviolet transmittance. .
- the colored glass plate of the present invention is mainly composed of SiO 2 , and is preferably made of so-called soda lime silica glass containing Na 2 O, CaO and the like from the viewpoint of the cost of the glass plate.
- the colored glass plate of the present invention has the following composition (I).
- the colored glass plate of the present invention preferably has the following composition (II), more preferably has the following composition (III), and further preferably has the following composition (IV).
- the colored glass plate of the present invention has a lower Tuv by containing vanadium instead of cerium, a lower Te by containing iron, and the total iron content converted to Fe 2 O 3 , TiO 2 . It is characterized in that Dw is set to the target 540 to 570 nm while increasing Tv by adjusting the converted total titanium content and the total vanadium content converted to V 2 O 5 .
- the total iron content converted to Fe 2 O 3 is 0.3 to 1.2% in terms of mass percentage based on the oxide. If the total iron content converted to Fe 2 O 3 is 0.3% or more, Te can be kept low. Te decreases as the total iron content converted to Fe 2 O 3 decreases, but Tv also decreases. If the total iron content converted to Fe 2 O 3 is 1.2% or less, a decrease in Tv can be prevented, and Tv can be made 70% (4 mm thickness conversion) or more.
- the total iron content converted to Fe 2 O 3 is preferably 0.5 to 0.9%, more preferably 0.6 to 0.7% in terms of mass percentage based on oxide.
- the total titanium content converted to TiO 2 is 0.2 to 1.1% in terms of mass percentage based on the oxide. If the content of TiO 2 is 0.2% or more, Dw can be adjusted to 540 nm or more. Also, Tuv can be kept low. If the content of TiO 2 is 1.1% or less, Dw can be adjusted to 570 nm or less. Also, Tv can be increased.
- the total titanium content in terms of TiO 2 is preferably 0.5 to 1.0%, more preferably 0.7 to 0.9% in terms of mass percentage based on oxide.
- the total vanadium content converted to V 2 O 5 is 0.02 to 0.3% in terms of mass percentage based on the oxide. If the content of V 2 O 5 is 0.02% or more, Tuv can be kept low. If the content of V 2 O 5 is 0.3% or less, Tv can be increased.
- the total vanadium content converted to V 2 O 5 is preferably 0.05 to 0.20% and more preferably 0.10 to 0.15% in terms of mass percentage on the basis of oxide.
- the colored glass plate of the present invention does not substantially contain cerium, cobalt, chromium and manganese, which are typical coloring components in the past. "Contains substantially no cerium, cobalt, chromium and manganese” means that it does not contain cerium, cobalt, chromium and manganese at all, or contains cerium, cobalt, chromium and manganese as impurities inevitably mixed in production. Means good. If cerium, cobalt, chromium, and manganese are not substantially contained, Tv can be increased, contamination of impurities during substrate replacement can be suppressed, and the cost of the colored glass plate can be suppressed.
- the content of the impurities described above varies depending on the glass raw material used, but in the case of a glass plate for automobiles or buildings, it is preferable to be less than 0.1% in terms of mass percentage, 0.05 More preferably, the content is less than 0.01%, and still more preferably less than 0.01%.
- the mixing of impurities at the time of substrate replacement means the following.
- glass may be switched (ie, replaced) to a glass variety having a different glass composition.
- the mixing of impurities when changing the substrate means that the components of the glass before switching are mixed into the glass after switching when switching to another glass type.
- impurities such as cerium, cobalt, chromium and manganese are mixed, the color tone of the glass is greatly affected after switching.
- SiO 2 is a main component of glass.
- the content of SiO 2 is 65 to 75% in terms of mass percentage based on oxide. When the content of SiO 2 is 65% or more, the weather resistance is good. If the content of SiO 2 is 75% or less, devitrification becomes difficult.
- the content of SiO 2 is preferably 68 to 73%, more preferably 70 to 72% in terms of mass percentage based on oxide.
- Al 2 O 3 is a component that improves weather resistance.
- the content of Al 2 O 3 is 0 to 6% in terms of mass percentage based on oxide. If the content of Al 2 O 3 is 6% or less, the meltability will be good.
- the content of Al 2 O 3 is preferably from 0.5 to 3.5%, more preferably from 1.5 to 2.0%, expressed as a mass percentage based on oxide.
- MgO is a component that promotes melting of the glass raw material and improves weather resistance.
- the content of MgO is 2 to 6% in terms of mass percentage based on oxide. If the content of MgO is 2% or more, the meltability and weather resistance will be good. If the content of MgO is 6% or less, devitrification is difficult.
- the content of MgO is preferably 2.5 to 5% and more preferably 3 to 4% in terms of oxide-based mass percentage.
- CaO is a component that promotes the melting of the glass raw material and improves the weather resistance.
- the content of CaO is 5 to 15% in terms of mass percentage based on oxide. When the content of CaO is 5% or more, meltability and weather resistance are good. If the content of CaO is 15% or less, devitrification becomes difficult.
- the content of CaO is preferably 6 to 11%, more preferably 7 to 9% in terms of mass percentage based on oxide.
- the colored glass plate of the present invention may contain SrO in order to promote melting of the glass raw material.
- the content of SrO is preferably 0 to 5%, more preferably 0 to 3% in terms of mass percentage based on oxide. If the SrO content is 5% or less, the melting of the glass raw material can be sufficiently promoted.
- the colored glass plate of the present invention may contain BaO in order to promote melting of the glass raw material.
- the content of BaO is preferably 0 to 5%, more preferably 0 to 3% in terms of mass percentage based on oxide. If the content of BaO is 5% or less, melting of the glass raw material can be sufficiently promoted.
- the colored glass plate of the present invention preferably contains Na 2 O and K 2 O, or Na 2 O in order to promote melting of the glass raw material.
- the total content of Na 2 O and K 2 O is preferably 10 to 18%, more preferably 11 to 16%, and still more preferably 12 to 14% in terms of mass percentage based on oxide. If Na 2 O + K 2 O content of 10% or more, a good meltability. When the content of Na 2 O + K 2 O is 18% or less, the weather resistance is good.
- the content of Na 2 O is preferably 5 to 18%, more preferably 10 to 16%, and further preferably 12 to 15% in terms of mass percentage based on oxide.
- the content of K 2 O is preferably from 0 to 5%, more preferably from 0.2 to 1%, and further preferably from 0.2 to 0.4%, expressed as a mass percentage based on oxide.
- the colored glass plate of the present invention may contain SO 3 used as a fining agent.
- the SO 3 content is preferably 0 to 1%, more preferably 0.01 to 0.5%, and even more preferably 0.05 to 0.2% in terms of mass percentage based on oxide. If the SO 3 content is 1% or less, the SO 2 gas component is unlikely to remain in the glass as bubbles.
- the colored glass plate of the present invention may contain SnO 2 used as a fining agent.
- the content of SnO 2 is preferably from 0 to 0.5%, more preferably from 0 to 0.3%, and even more preferably from 0 to 0.1% in terms of mass percentage based on oxide. If the content of SnO 2 is 0.5% or less, the volatilization of SnO 2 is small and the cost can be kept low.
- the specific gravity of the colored glass plate of the present invention is preferably 2.49 to 2.55, more preferably 2.50 to 2.52.
- the specific gravity of the colored glass plate of the present invention can be adjusted by adjusting the glass matrix composition.
- the mass ratio of SiO 2 / (MgO + CaO + SrO + BaO) is preferably 5.0 to 8.0, and more preferably 5.5 to 6.5.
- (MgO + CaO + SrO + BaO) indicates the total content of MgO, CaO, SrO and BaO contained.
- Te The Te (4 mm thickness conversion) of the colored glass plate of the present invention is 55% or less, preferably 53% or less, and more preferably 50% or less.
- Te is the solar radiation transmittance calculated by measuring the transmittance with a spectrophotometer according to JIS R3106 (1998) (hereinafter simply referred to as JIS R3106).
- Tv (4 mm thickness conversion) of the colored glass plate of the present invention is 70% or more, and preferably 71.5% or more.
- Tv is the visible light transmittance calculated by measuring the transmittance with a spectrophotometer according to JIS R3106. As a coefficient, a standard A light source and a value of a two-degree field of view are used.
- Tuv (4 mm thickness conversion) of the colored glass plate of the present invention is 12% or less, preferably 10% or less.
- Tuv is the ultraviolet transmittance calculated by measuring the transmittance with a spectrophotometer according to ISO-9050.
- the dominant wavelength (Dw) of the transmitted light of the colored glass plate of the present invention is 540 to 570 nm, preferably 550 to 560 nm, and more preferably 552 to 556 nm. If the dominant wavelength is within this range, a colored glass plate having a green color tone of transmitted light can be obtained.
- the dominant wavelength is calculated by measuring the transmittance with a spectrophotometer according to JIS Z8701 (1982). As the coefficient, the standard light C and the value of the double field of view are used.
- the colored glass plate of the present invention can be used for both vehicles and buildings, and is particularly suitable as a windshield or side glass for automobiles.
- a window glass for automobiles it is used as necessary, as laminated glass in which a plurality of glass plates are sandwiched between interlayer films, glass obtained by processing a flat glass into a curved surface, or glass that has been tempered.
- a multilayer glass for construction it is used as a multilayer glass composed of two colored glass plates of the present invention, or a multilayer glass of the colored glass plate of the present invention and another glass plate.
- the colored glass plate of the present invention is produced, for example, through the following steps (i) to (iv) in order, and further through step (v) as necessary.
- (I) Glass mother composition raw materials such as silica sand, coloring component raw materials such as iron source, titanium source, vanadium source, oxidizing agent, reducing agent, refining agent, etc. are mixed as appropriate so as to achieve the target glass composition, and glass Prepare raw materials.
- a glass raw material is continuously supplied to a melting furnace, heated to about 1400 to 1600 ° C. (for example, about 1500 ° C.) with heavy oil or the like, and melted to obtain molten glass.
- the molten glass is clarified, it is formed into a glass plate having a predetermined thickness by a float method or the like.
- the glass plate After slowly cooling the glass plate, it is cut into a predetermined size to obtain the colored glass plate of the present invention.
- the cut glass plate may be tempered, processed into a laminated glass, or processed into a multilayer glass.
- glass matrix composition raw material examples include those used as raw materials for ordinary soda lime silica glass such as silica sand, alumina source, magnesia source, calcia source, and alkali oxide source.
- the iron source examples include iron powder, iron oxide powder, and bengara.
- the titanium source examples include titanium oxide.
- the vanadium source examples include vanadium oxide.
- the oxidizing agent examples include sodium nitrate. The oxidizing agent is for promoting the oxidation of iron in the molten glass.
- the reducing agent include carbon and coke. The reducing agent is for suppressing oxidation of iron in the molten glass.
- SnO 2 may be used as a reducing agent or a clarifying agent
- SO 3 may be used as an oxidizing agent or a clarifying agent.
- the total iron converted to Fe 2 O 3 is 0.3 to 1.2% in terms of oxide-based mass percentage, and the total converted to TiO 2 Titanium is 0.2 to 1.1%, and total vanadium in terms of V 2 O 5 is 0.02 to 0.3%. Therefore, it contains substantially other coloring components including expensive cerium.
- the transmitted light has a green tone while satisfying Te ⁇ 55% (4 mm thickness conversion), Tv ⁇ 70% (4 mm thickness conversion), and Tuv ⁇ 12% (4 mm thickness conversion). Have.
- Examples 1 to 8 are examples, and example 9 is a comparative example.
- the ultraviolet transmittance (Tuv) defined by ISO-9050 was determined in terms of 4 mm thickness.
- Example 1 to 9 Each raw material was mixed so as to have the composition shown in Table 1. Further, in Examples 1 to 7, Na 2 SO 4 was mixed as an oxidizing agent so as to have an amount shown in Table 1 in terms of SO 3. For No. 3 , NaNO 3 was mixed as an oxidizing agent in an amount shown in Table 1 in terms of NO 3 , and for Example 9, coke was mixed as a reducing agent in the amount shown in Table 1 to prepare a glass raw material. The glass raw material was put in a crucible and heated to 1500 ° C. in an electric furnace to obtain molten glass. Molten glass was poured onto a carbon plate and cooled. Both surfaces were polished to obtain a glass plate having a thickness of 4 mm.
- the colored glass plates of Examples 1 to 8 of the present invention satisfy Te ⁇ 55% (4 mm thickness conversion), Tv ⁇ 70% (4 mm thickness conversion), and Tuv ⁇ 12% (4 mm thickness conversion),
- the transmitted light had a main color in the range of 540 to 570 nm and a green color tone. Since the colored glass plate of Example 9 does not contain V 2 O 5 , the Tuv is high.
- the colored glass plate of the present invention is useful as a glass plate for vehicles and buildings, and is particularly suitable as a glass plate for automobiles. It should be noted that the entire contents of the specification, claims and abstract of Japanese Patent Application No. 2012-015560 filed on January 27, 2012 are incorporated herein as the disclosure of the present invention.
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Abstract
Description
また、着色ガラス板には、ガラスの製造に用いる溶融窯における素地替え(すなわち、品種替え)の際の不純物の混入を抑える点およびコストの点から、着色成分の種類を極力減らすことや、着色成分の原料の単価が安いことが望まれている。
(1)ソーダライムシリカガラス母組成の100質量部に対し、
Fe2O3に換算した全鉄 :0.5~2.0質量部、
TiO2に換算した全チタン :1.0質量部超3.0質量部以下、
CoO :0.003~0.02質量部、
Se :0~0.0008質量部、
Cr2O3に換算した全クロム :0~0.05質量部、
V2O5に換算した全バナジウム:0~0.5質量部、
CeO2に換算した全セリウム :0~0.5質量部、
Fe2O3に換算した全鉄中のFe2O3に換算した2価の鉄の質量割合が31~50%であるグリーンガラス。
酸化物基準の質量百分率表示で、
Fe2O3に換算した全鉄 :0.45~0.491%、
CeO2に換算した全セリウム :1.09~1.2%、
TiO2に換算した全チタン :0.3~0.39%、
CoO :0~0.0003%、
を含み、
Fe2O3に換算した全鉄中のFe2O3に換算した2価の鉄の質量割合が30.5~32.0%である紫外線吸収グリーンガラス。
酸化物基準の質量百分率表示で、
Fe2O3に換算した全鉄 :0.52~0.63%、
CeO2に換算した全セリウム :0.9~2%、
TiO2に換算した全チタン :0.2~0.6%、
CoO :0~0.002%、
を含み、
Fe2O3に換算した全鉄中のFe2O3に換算した2価の鉄の質量割合が31~38%である紫外線吸収グリーンガラス。
SiO2 :65~75%、
Al2O3 :0~6%、
MgO :2~6%、
CaO :5~15%、
Fe2O3に換算した全鉄 :0.3~1.2%、
TiO2に換算した全チタン :0.2~1.1%、
V2O5に換算した全バナジウム:0.02~0.3%、
を含み、セリウム、コバルト、クロムおよびマンガンを実質的に含まないことを特徴とする。
本発明の着色ガラス板は、さらに、酸化物基準の質量百分率表示でNa2Oを5~18%を含むことが好ましい。
JIS R3106(1998)規定の日射透過率(Te)が、4mm厚さ換算値で55%以下であり、
JIS R3106(1998)規定の可視光透過率(Tv)(A光源、2度視野)が、4mm厚さ換算値で70%以上であり、
ISO-9050規定の紫外線透過率(Tuv)が、4mm厚さ換算値で12%以下であり、
JIS Z8701(1982)規定の透過光の主波長(Dw)が、540~570nmであることが好ましい。
SiO2 :65~75%、
Al2O3 :0~6%、
MgO :2~6%、
CaO :5~15%、
Fe2O3に換算した全鉄 :0.3~1.2%、
TiO2に換算した全チタン :0.2~1.1%、
V2O5に換算した全バナジウム:0.02~0.3%、
を含み、セリウム、コバルト、クロムおよびマンガンを実質的に含まない着色ガラス板を得ることを特徴とする。
本発明の着色ガラス板の製造方法においては、前記ガラス板の組成成分として、さらに酸化物基準の質量百分率表示でNa2Oを5~18%を含むことが好ましい。
JIS R3106(1998)規定の日射透過率(Te)が、4mm厚さ換算値で55%以下であり、
JIS R3106(1998)規定の可視光透過率(Tv)(A光源、2度視野)が、4mm厚さ換算値で70%以上であり、
ISO-9050規定の紫外線透過率(Tuv)が、4mm厚さ換算値で12%以下であり、
JIS Z8701(1982)規定の透過光の主波長(Dw)が、540~570nmである着色ガラス板を得ることが好ましい。
上記した数値範囲を示す「~」とは、その前後に記載された数値を下限値および上限値として含む意味で使用され、特段の定めがない限り、以下本明細書において「~」は、同様の意味をもって使用される。
SiO2 :65~75%、
Al2O3 :0~6%、
MgO :2~6%、
CaO :5~15%、
Fe2O3に換算した全鉄 :0.3~1.2%、
TiO2に換算した全チタン :0.2~1.1%、
V2O5に換算した全バナジウム:0.02~0.3%、
を含み、
セリウム、コバルト、クロムおよびマンガンを実質的に含まない。
(II)下記酸化物基準の質量百分率表示で、
SiO2 :65~75%、
Al2O3 :0~6%、
MgO :2~6%、
CaO :5~15%、
Na2O :5~18%、
Fe2O3に換算した全鉄 :0.3~1.2%、
TiO2に換算した全チタン :0.2~1.1%、
V2O5に換算した全バナジウム:0.02~0.3%、
を含み、
セリウム、コバルト、クロムおよびマンガンを実質的に含まない。
SiO2 :68~73%、
Al2O3 :0.5~3.5%、
MgO :2.5~5%、
CaO :6~11%、
Na2O+K2O :10~18%、
Fe2O3に換算した全鉄 :0.5~0.9%、
TiO2に換算した全チタン :0.5~1.0%、
V2O5に換算した全バナジウム:0.05~0.20%、
を含み、
セリウム、コバルト、クロムおよびマンガンを実質的に含まない。
SiO2 :70~72%、
Al2O3 :1.5~2.0%、
MgO :3~4%、
CaO :7~9%、
Na2O+K2O :11~16%、
Fe2O3に換算した全鉄 :0.6~0.7%、
TiO2に換算した全チタン :0.7~0.9%、
V2O5に換算した全バナジウム:0.10~0.15%、
を含み、
セリウム、コバルト、クロムおよびマンガンを実質的に含まない。
ガラスは製造中に別のガラス組成を有するガラス品種へ切換え(すなわち、素地替え)を行うことがある。素地替えの際の不純物の混入とは、別のガラス品種への切換えの際に、切換え前のガラスの成分が切換え後のガラス中に混入することを意味する。セリウム、コバルト、クロムおよびマンガン等の不純物の混入が起きると、切換え後、ガラスの色調は大きく影響を受ける。
SiO2の含有量は、酸化物基準の質量百分率表示で、65~75%である。SiO2の含有量が65%以上であれば、耐候性が良好となる。SiO2の含有量が75%以下であれば、失透しにくくなる。SiO2の含有量は、酸化物基準の質量百分率表示で、68~73%が好ましく、70~72%がより好ましい。
Al2O3の含有量は、酸化物基準の質量百分率表示で、0~6%である。Al2O3の含有量が6%以下であれば、溶融性が良好となる。Al2O3の含有量は、酸化物基準の質量百分率表示で、0.5~3.5%が好ましく、1.5~2.0%がより好ましい。
MgOの含有量は、酸化物基準の質量百分率表示で、2~6%である。MgOの含有量が2%以上であれば、溶融性、耐候性が良好となる。MgOの含有量が6%以下であれば、失透しにくくなる。MgOの含有量は、酸化物基準の質量百分率表示で、2.5~5%が好ましく、3~4%がより好ましい。
CaOの含有量は、酸化物基準の質量百分率表示で、5~15%である。CaOの含有量が5%以上であれば、溶融性、耐候性が良好となる。CaOの含有量が15%以下であれば、失透しにくくなる。CaOの含有量は、酸化物基準の質量百分率表示で、6~11%が好ましく、7~9%がより好ましい。
K2Oの含有量は、酸化物基準の質量百分率表示で、0~5%が好ましく、0.2~1%がより好ましく、さらには0.2~0.4%が好ましい。
本発明の着色ガラス板の比重は、ガラス母組成を調整することによって調整できる。前記比重にするためには、SiO2/(MgO+CaO+SrO+BaO)の質量比を、5.0~8.0にすることが好ましく、5.5~6.5にすることがより好ましい。なお、(MgO+CaO+SrO+BaO)は、含有されるMgO、CaO、SrOおよびBaOの合計の含有量を示す。
(i)目標とするガラス組成になるように、珪砂等のガラス母組成原料、鉄源、チタン源、バナジウム源等の着色成分原料、酸化剤、還元剤、清澄剤等を適宜混合し、ガラス原料を調製する。
(ii)ガラス原料を連続的に溶融窯に供給し、重油等によって約1400~1600℃(たとえば約1500℃)に加熱し溶融させて溶融ガラスとする。
(iii)溶融ガラスを清澄した後、フロート法等によって所定の厚さのガラス板に成形する。
(iv)ガラス板を徐冷した後、所定の大きさに切断し、本発明の着色ガラス板とする。
(v)必要に応じて、切断したガラス板を強化処理してもよく、合せガラスに加工してもよく、複層ガラスに加工してもよい。
鉄源としては、鉄粉、酸化鉄粉、ベンガラ等が挙げられる。
チタン源としては、酸化チタン等が挙げられる。
バナジウム源としては、酸化バナジウム等が挙げられる。
酸化剤としては、硝酸ナトリウム等が挙げられる。酸化剤は、溶融ガラス中の鉄の酸化を促進するためのものである。
還元剤としては、炭素、コークス等が挙げられる。還元剤は、溶融ガラス中の鉄の酸化を抑制するためのものである。
この他に、還元剤や清澄剤としてSnO2を用いてもよく、酸化剤や清澄剤としてSO3を用いてもよい。
例1~8は実施例であり、例9は比較例である。
得られたガラス板について、JIS R3106規定の日射透過率(Te)を4mm厚さ換算値で求めた。
得られたガラス板について、JIS R3106規定の可視光透過率(Tv)(A光源、2度視野)を4mm厚さ換算値で求めた。
得られたガラス板について、ISO-9050規定の紫外線透過率(Tuv)を4mm厚さ換算値で求めた。
得られたガラス板について、JIS Z8701(1982)規定の透過光の主波長(Dw)を求めた。
表1に示す組成となるように各原料を混合し、さらに例1~7については酸化剤としてNa2SO4をSO3換算で表1に示す量となるように混合し、さらに例1~3については酸化剤としてNaNO3をNO3換算で表1に示す量となるように混合し、さらに例9については還元剤としてコークスを表1に示す量で混合し、ガラス原料を調製した。ガラス原料をるつぼに入れ、電気炉中で1500℃に加熱し、溶融ガラスとした。溶融ガラスをカーボン板上に流し出し、冷却した。両面を研磨し、厚さ4mmのガラス板を得た。得られたガラス板について、分光光度計(Perkin Elmer社製、Lambda950)を用いて1nmごとに透過率を測定し、Te、Tv、Tuv、Dwを求めた。結果を表1に示す。
例9の着色ガラス板は、V2O5を含有していないため、Tuvが高い。
なお、2012年1月27日に出願された日本特許出願2012-015560号の明細書、特許請求の範囲および要約書の全内容をここに引用し、本発明の開示として取り入れるものである。
Claims (6)
- 酸化物基準の質量百分率表示で、
SiO2 :65~75%、
Al2O3 :0~6%、
MgO :2~6%、
CaO :5~15%、
Fe2O3に換算した全鉄 :0.3~1.2%、
TiO2に換算した全チタン :0.2~1.1%、
V2O5に換算した全バナジウム:0.02~0.3%、
を含み、
セリウム、コバルト、クロムおよびマンガンを実質的に含まない、着色ガラス板。 - 前記着色ガラス板は、さらに酸化物基準の質量百分率表示でNa2Oを5~18%を含む、請求項1に記載の着色ガラス板。
- JIS R3106(1998)規定の日射透過率が、4mm厚さ換算値で55%以下であり、
JIS R3106(1998)規定の可視光透過率(A光源、2度視野)が、4mm厚さ換算値で70%以上であり、
ISO-9050規定の紫外線透過率が、4mm厚さ換算値で12%以下であり、
JIS Z8701(1982)規定の透過光の主波長が、540~570nmである、請求項1または請求項2に記載の着色ガラス板。 - ガラス原料を溶融し、成形するガラス板の製造において、
成形後の該ガラス板の組成成分が、酸化物基準の質量百分率表示で、
SiO2 :65~75%、
Al2O3 :0~6%、
MgO :2~6%、
CaO :5~15%、
Fe2O3に換算した全鉄 :0.3~1.2%、
TiO2に換算した全チタン :0.2~1.1%、
V2O5に換算した全バナジウム:0.02~0.3%、
を含み、
セリウム、コバルト、クロムおよびマンガンを実質的に含まない着色ガラス板を得る、着色ガラス板の製造方法。 - 前記ガラス板は、その組成成分として、さらに酸化物基準の質量百分率表示でNa2Oを5~18%を含む、請求項4に記載の着色ガラス板の製造方法。
- JIS R3106(1998)規定の日射透過率が、4mm厚さ換算値で55%以下であり、
JIS R3106(1998)規定の可視光透過率(A光源、2度視野)が、4mm厚さ換算値で70%以上であり、
ISO-9050規定の紫外線透過率が、4mm厚さ換算値で12%以下であり、
JIS Z8701(1982)規定の透過光の主波長が、540~570nmである着色ガラス板を得る、請求項4または請求項5に記載の着色ガラス板の製造方法。
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US20150166401A1 (en) * | 2012-09-14 | 2015-06-18 | Asahi Glass Company, Limited | Glass for chemical strengthening and chemical strengthened glass, and manufacturing method of glass for chemical strengthening |
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CN105923994A (zh) * | 2015-12-23 | 2016-09-07 | 江苏通天光学科技有限公司 | 一种高度透明的强吸收紫外和红外光的玻璃 |
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