WO2009139041A1 - Cable harness, cable harness with connector, and connection structure of cable harness - Google Patents
Cable harness, cable harness with connector, and connection structure of cable harness Download PDFInfo
- Publication number
- WO2009139041A1 WO2009139041A1 PCT/JP2008/058739 JP2008058739W WO2009139041A1 WO 2009139041 A1 WO2009139041 A1 WO 2009139041A1 JP 2008058739 W JP2008058739 W JP 2008058739W WO 2009139041 A1 WO2009139041 A1 WO 2009139041A1
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- WIPO (PCT)
- Prior art keywords
- cable
- conductor
- cable harness
- harness
- coaxial
- Prior art date
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- 239000004020 conductor Substances 0.000 claims abstract description 113
- 239000012212 insulator Substances 0.000 claims abstract description 18
- 229910000679 solder Inorganic materials 0.000 description 14
- 238000005304 joining Methods 0.000 description 12
- 229910000881 Cu alloy Inorganic materials 0.000 description 6
- 238000009413 insulation Methods 0.000 description 5
- 230000002093 peripheral effect Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 238000005476 soldering Methods 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 230000008054 signal transmission Effects 0.000 description 2
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007765 extrusion coating Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/08—Flat or ribbon cables
- H01B7/0861—Flat or ribbon cables comprising one or more screens
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B11/00—Communication cables or conductors
- H01B11/18—Coaxial cables; Analogous cables having more than one inner conductor within a common outer conductor
- H01B11/20—Cables having a multiplicity of coaxial lines
- H01B11/203—Cables having a multiplicity of coaxial lines forming a flat arrangement
Definitions
- the present invention relates to a cable harness having a plurality of coaxial cables and insulating cables arranged in parallel and an outer conductor of the coaxial cable being grounded, a cable harness with a connector, and a connection structure of the cable harness.
- a coaxial cable used for a cable harness is configured by arranging a central conductor, an inner insulator, an outer conductor, and a jacket from the inside in a coaxial manner.
- the central conductor is formed, for example, by twisting seven copper alloy wires, and the outer surface thereof is covered with an insulating material such as Teflon (registered trademark) resin to form an internal insulator.
- the outer conductor disposed on the outer peripheral surface of the inner insulator is formed by, for example, spirally winding a copper alloy wire, and, for example, two polyester tapes are wound on the outer surface and fused together to form a jacket.
- the copper vapor-deposited tape may be wound around the outer surface of the outer conductor with the copper vapor-deposited surface inside, and the outer conductor may be wound in two layers with the winding direction of the copper alloy wire reversed.
- a braided structure may be used.
- a plurality of signal transmission coaxial cables and a plurality of power transmission (power supply) cables are ribbon-formed by heat fusion or adhesive. It is known that it is formed by adhering to (see, for example, Patent Document 1).
- a cable harness in which a signal coaxial cable and a power supply coaxial cable are arranged in parallel at a predetermined pitch and integrated with a tape having an adhesive layer on both surfaces thereof is also known (for example, , See Patent Document 2).
- the cable harness is conductively bonded such that its terminal portion is soldered to terminals arranged at a predetermined pitch on a connector or a board. For this reason, it is required that all the cables constituting the cable harness are arranged on the terminal by being aligned at a predetermined pitch. In particular, when the cables are extremely thin, the arrangement pitch of the cables is small, and positional displacement in sub-millimeter units tends to be a problem.
- the cables constituting the cable harness are arranged with high accuracy. Therefore, it is important to fix each cable to the ground bar at a predetermined pitch.
- the present invention satisfies the performances of signal cables and power cables, and includes a cable harness including a micro coaxial cable that can be easily and accurately connected to a connector terminal of a terminal portion, a cable harness with a connector, and a cable.
- An object is to provide a connection structure for a harness.
- the cable harness according to the present invention capable of solving the above-described problems is a center conductor, an inner insulator disposed on the outer periphery of the center conductor, an outer conductor disposed on the outer periphery of the inner insulator, and the outer
- a plurality of coaxial cables having a jacket disposed on the outer periphery of the conductor, a central conductor, and an insulated cable having a jacket disposed on the outer periphery of the center conductor are arranged in parallel,
- the exposed portion of the outer conductor of the coaxial cable and the jacket of the insulated cable are fixed by being sandwiched by a common ground bar, and the exposed portion is electrically connected to the ground bar.
- the outer diameter Di of the jacket of the insulated cable and the outer diameter Dc of the outer conductor portion of the coaxial cable satisfy Dc (mm) ⁇ Di (mm) ⁇ Dc + 0.18 (mm).
- the cross-sectional area of the central conductor of the insulated cable is larger than the cross-sectional area of the central conductor of the coaxial cable.
- a cable harness with a connector according to the present invention includes the cable harness according to the present invention, wherein each central conductor of the coaxial cable and a central conductor of the insulated cable are connected to a connection terminal of the connector. .
- connection structure of the cable harness according to the present invention includes the cable harness according to the present invention, and each central conductor of the coaxial cable and a central conductor of the insulated cable are connected to a connection terminal provided in an electric circuit. It is characterized by that.
- the cable harness connection structure is, for example, a connection structure to a printed circuit board (FPC: Flexible Printed Circuit, PWB: Printed Wire Board, etc.).
- the insulated cable included in the cable harness of the present invention is composed of the center conductor and the jacket, it has a structure that can easily secure a large cross-sectional area of the center conductor and can satisfy the performance as a power cable.
- the cable harness with a connector provided with the cable harness of the present invention is a highly reliable connector in which the central conductor of the coaxial cable and each central conductor of the insulated cable are connected to the connection terminal of the connector with high accuracy, and the power supply performance is excellent. It is a cable harness with. Moreover, the connection structure of the cable harness in which the cable harness of the present invention is connected to the printed circuit board has the same effect.
- FIG. 8 is a cross-sectional view taken along arrow VII-VII in FIG. 7 corresponding to the connection position of the coaxial cable.
- DESCRIPTION OF SYMBOLS 10 ... Cable harness, 11 ... Coaxial cable, 12 ... Coaxial cable jacket, 13 ... Coaxial cable outer conductor, 14 ... Coaxial cable inner insulator, 15 ... Coaxial cable center conductor, 20, 30 ... Ground bar, DESCRIPTION OF SYMBOLS 40 ... Insulated cable, 41 ... Center conductor of insulated cable, 42 ... Jacket of insulated cable, 50 ... Cable harness with connector, 51 ... Connector housing, 52 ... Connection terminal, 53 ... Shell
- FIG. 1 is a view showing an example of a cable harness according to the present invention, in which (A) is a plan view of the cable harness, and (B) is an end view as viewed from the F direction in (A).
- FIG. 1A the second ground bar 30 to be described later is not shown in order to simplify the drawing.
- FIG. 5 shows an enlarged cross-sectional view near the arrow V in FIG.
- the cable harness 10 has a plurality of coaxial cables 11 and at least one insulated cable 40, which are arranged in parallel.
- the coaxial cable 11 is used as a signal cable for signal transmission.
- 37 are provided.
- the coaxial cable 11 includes a center conductor 15, an inner insulator 14 disposed on the outer periphery of the center conductor 15, an outer conductor 13 disposed on the outer periphery of the inner insulator 14, And an insulating sheath 12 disposed on the outer periphery of the conductor 13, and these are arranged coaxially.
- the coaxial cable 11 for example, a cable corresponding to AWG 44 based on the standard of AWG (American Wire Gauge) is used.
- the central conductor 15 is formed by twisting seven strands 15a of silver-plated copper alloy having an outer diameter of 0.020 mm, for example.
- the internal insulator 14 is made of a fluororesin such as PFA that covers the outer peripheral surface of the center conductor 15 and is formed to a thickness of 0.04 mm by extrusion coating.
- the outer conductor 13 is formed to have an outer diameter of 0.21 mm, for example, by winding a strand 13a of a tin-plated copper alloy around the outer peripheral surface of the inner insulator 14 in a spiral manner.
- the outer cover 12 is made of a fluororesin such as PFA that covers the outer peripheral surface of the outer conductor 13, and in the case of the AWG 44, the outer cover 12 is formed with an outer diameter of 0.26 mm.
- the end portion of the coaxial cable 11 is subjected to lead processing, and the center conductor 15, the inner insulator 14, and the outer conductor 13 are exposed in predetermined steps in order from the tip side.
- the insulated cable 40 has a center conductor 41 and an insulating jacket 42 disposed on the outer periphery thereof, and is configured by coaxially arranging these.
- the insulated cable 40 is a cable corresponding to AWG 38 according to the AWG standard
- the central conductor 41 is, for example, a tin-plated copper alloy wire
- the outer cover 42 is made of a fluororesin such as PFA that covers the outer peripheral surface of the central conductor 41, and has an outer diameter of 0.21 mm.
- the diameter of the portion of the center conductor 41 is 0.11 mm
- the thickness of the jacket 42 is 0.05 mm.
- the thickness of the jacket 42 is thicker than the thickness of the inner insulator 14 of the coaxial cable 11 of the AWG 44.
- the insulated cable 40 is a cable used for supplying power, and the cross-sectional area of the central conductor 41 is larger than the cross-sectional area of the central conductor 15 of the coaxial cable 11. Since the insulated cable 40 has a structure including the center conductor 41 and the jacket 42, it is easier to ensure a larger cross-sectional area of the center conductor 41 than the coaxial cable 11.
- the jacket 42 of the insulated cable 40 When the jacket 42 of the insulated cable 40 is formed to have the same outer diameter as the outer conductor 13 layer of the coaxial cable 11, it is sandwiched and fixed by the two ground bars 20, 30 together with the outer conductor 13 of the coaxial cable 11. Therefore, it is preferable.
- the jacket 42 has a sufficient thickness so that the jacket 42 does not melt and the insulation characteristics cannot be maintained due to heat generated when the ground bars 20 and 30 are fixed to the coaxial cable 11 and the insulated cable 40.
- the jacket 42 of the insulated cable 40 has a thickness of 0.03 mm or more.
- the end portion of the insulated cable 40 is also exposed, and the center conductor 41 is exposed to a predetermined length (for example, a length equivalent to the center conductor 15 of the coaxial cable 11) on the end side in the length direction.
- a predetermined length for example, a length equivalent to the center conductor 15 of the coaxial cable 11
- the outer conductor 13 and the jacket 42 are sandwiched between the ground bars 20 and 30 via solder so that the center conductor 15 and the center conductor 41 are arranged in parallel at a predetermined pitch.
- the positions of the cable harness 10 and the coaxial cable 11 are fixed.
- the ground bars 20 and 30 are plates formed to have a length that covers the outer conductor 15 of all the coaxial cables 11 and the jacket 42 of the insulated cable 12.
- a conductive metal plate such as a copper plate.
- the opposing surfaces of the ground bars 20, 30 are fixed to the cables 11, 40 by the joining member 24 (see FIG. 5).
- the bonding member 24 for example, plate solder can be used, but in addition to the plate solder, an anisotropic conductive film (ACF), a non-conductive film (NCF), or the like can also be used.
- ACF anisotropic conductive film
- NCF non-conductive film
- the joining member 24 moves so as to fill the gaps between the ground bars 20 and 30 and the cables 11 and 40 as shown in FIG.
- the joining member 24 does not adhere to the jacket 42 of the insulated cable 40, the joining member 24 moves and solidifies so as to fill the periphery of the jacket 42, so that the insulated cable 40 is orthogonal to the axial direction. It will prevent the movement of the direction. That is, the insulated cable 40 is fixed by the ground bars 20 and 30 and the joining member 24 at least in the direction other than the axial direction.
- solder is used for both the coaxial cable 11 and the insulated cable 40
- a configuration in which ACF or NCF is used for both of the members 40 can be employed, but in any configuration using solder, when the joining member (solder) 24 is thermally melted, the ground bars 20 and 30 are used. May be heated once by pulse heat or the like.
- the difference between the outer diameter of the portion of the outer conductor 13 of the coaxial cable 11 sandwiched between the ground bars 20 and 30 and the outer diameter of the jacket 42 of the insulated cable 40 is when the coaxial cable 11 is AWG42 or narrower than AWG42. Is allowed to be at least 0.18 mm. When the outer diameter of the outer conductor 13 portion of the coaxial cable 11 is 0.17 mm, the outer diameter of the insulated cable 40 is allowed to be at least 0.35 mm. Taking the ratio of the two diameters, it can be said that the outer diameter of the thicker one is allowed to be at least about twice the outer diameter of the thinner one.
- the outer diameter of the insulated cable 40 may be larger than the outer diameter of the outer conductor 13 of the coaxial cable 11. As shown in FIG. 6, the outer diameter of the insulated cable 40 is allowed to be about twice as large as the outer diameter of the outer conductor 13 portion of the coaxial cable 11. If the outer diameter difference is up to 0.18 mm, the portion sandwiched between the ground bars 20 and 30 can be filled with the joining member 24 by adjusting the amount of the joining member (solder) 24.
- the insulated cable 40 When the insulated cable 40 is thicker than the diameter of the outer conductor 13 portion of the coaxial cable 11, the insulated cable 40 may be disposed on both sides of the parallel coaxial cables 11. As a result, the coaxial cable 11 is disposed between the insulated cables 40 that are thicker than the coaxial cable 11.
- the cables 11 and 40 constituting the cable harness 10 are arranged in parallel and held by a jig or an adhesive tape.
- the cables 11 and 40 are arranged from the first center (upper end position in FIG. 1) to the third core, and the power insulation cable 40 is used. Is the signal coaxial cable 11. Further, the positions of the ends of all the cables 11 and 40 are matched.
- the end portions of all the cables 11 and 40 are subjected to the lead processing.
- This lead-out process is performed using a laser processing machine such as a YAG laser or a CO 2 laser.
- a laser processing machine such as a YAG laser or a CO 2 laser.
- the wavelength and intensity of the CO 2 laser are adjusted, and the jacket 12 of the coaxial cable 11 is moved from the end to a predetermined position. Cut at a distance, and pull out the end to remove.
- the CO 2 laser is applied, it is retracted by bending a predetermined length from the end so as not to hit the insulated cable 40.
- the outer conductor 13 of the coaxial cable 11 is cut at a position closer to the end portion by a predetermined length from the jacket cutting position, and the outer conductor 13 on the end side is pulled out and removed. To do. At this time, the insulated cable 40 may or may not be retracted.
- the inner insulator 14 of the coaxial cable 11 and the outer sheath 42 of the insulated cable 40 are further cut at a position closer to the end, and the inner insulator 14 on the end side and The outer cover 42 is pulled out and removed.
- a lead-out process can be performed efficiently.
- the outer conductor 13 and the jacket 42 are sandwiched between the ground bars 20 and 30 and positioned at a predetermined pitch, and the ground bars 20 and 30 and the outer conductor 13 and the jacket 42 are joined by the joining member 24. Fix it.
- the joining member 24 is solder
- the ground bars 20 and 30 are heated by pulse heat or the like, and the solder is thermally melted and fixed. Note that when ACF or NCF or the like is used instead of solder, the heating temperature is lower than that of soldering, so that the influence of heat on the insulating layer due to heating can be reduced.
- the cable harness 10 of the above embodiment can take various forms such as a case where connectors are attached to both ends, a case where only one end is attached, and the other end is connected to a substrate. Next, a cable harness with a connector in which a connector is attached to the end of the cable harness 10 will be described.
- FIG. 7 the schematic plan view of the one end side of the cable harness with a connector is shown.
- FIG. 8 is a cross-sectional view taken along the arrow VII-VII in FIG.
- the central conductors 15 and 41 at the end of the cable harness 10 are independently connected to connection terminals 52 provided in the connector housing 51. ing.
- the center conductors 15 and 41 can be connected to the connection terminal 52 by, for example, batch soldering by pulse heat.
- the ground bar 30, the shape of the connector housing, and the shell are not shown.
- the shell 53 is connected to the connector housing so as to cover the cables 11 and 40 (the coaxial cable 11 is shown in FIG. 8) placed on the connector housing 51.
- the shell 53 is electrically connected to the ground bar 30 via solder or ACF.
- the shell 53 and the ground bar 30 are connected to each other by, for example, providing an opening 53 a in a part of the shell 53 facing the ground bar 30 and covering the ground bar 30 with the shell 53. This can be done by introducing solder or ACF from the opening 53a and filling the space between the lower surface of the shell 53 and the upper surface of the ground bar 30 (reference numeral 54) and conducting mutual conductive bonding.
- the cable harness 50 with a connector configured in this way When the cable harness 50 with a connector configured in this way is connected to the receptacle, it is connected to the ground circuit in the vicinity of both ends in the longitudinal direction of the shell 53.
- the shell 53 When the shell 53 is connected to the ground circuit, the ground bars 20 and 30 of the outer conductor 13 of the coaxial cable 11 are grounded via the shell 53.
- the cable harness 10 before being connected to the connection terminal 52, all the cables 11 and 40 constituting the cable harness 10 are aligned with high accuracy, and the outer conductor 13 of the coaxial cable 11 and the jacket 42 of the insulated cable 40 are arranged. Since it is sandwiched and fixed between the ground bars 20 and 30, the arrangement is not disturbed. Therefore, the cable harness 50 with a connector has each center conductor positioned with respect to each connection terminal 52 with high accuracy. In addition, as described above, the performance of the insulated cable 40 as a power cable is good.
- a structure in which the cable harness 10 according to the present invention is connected to a connection terminal of an FPC or PWB is also possible. It can also be connected to the circuit of the device body via the FPC.
- Example 1 When the coaxial cable 11 is an AWG 44 The outer diameter of the outer conductor 13 of the coaxial cable 11 is about 0.21 mm, and the outer diameter of the central conductor 15 of the coaxial cable 11 is about 0.06 mm. .
- the insulated cable 40 is preferably AWG 44 or thicker than the AWG 44, and the jacket 42 is preferably 0.03 mm or more in thickness, so that the outer diameter of the insulated cable 40 is 0.12 mm. The above is preferable.
- the outer diameter of the insulated cable 40 may be 0.18 mm thicker than the outer diameter of the portion of the outer conductor 13 of the coaxial cable 11, the outer diameter of the insulated cable 40 is allowed to be 0.39 mm. In this case, the outer diameter of the central conductor 41 of the insulated cable 40 is allowed to 0.33 mm.
- the outer diameter of the central conductor 41 of the insulated cable 40 can be 0.15 mm.
- the insulated cable 40 is thinner than the outer diameter of the outer conductor portion of the coaxial cable 11, but the difference is within 0.18 mm, so that it does not matter.
- the coaxial cable 11 is an AWG 46
- the outer diameter of the outer conductor 13 of the coaxial cable 11 is about 0.17 mm, and the outer diameter of the central conductor 15 of the coaxial cable 11 is about 0.05 mm.
- the insulated cable 40 is preferably AWG 46 or thicker than the AWG 46, and the jacket 42 is preferably 0.03 mm or more in thickness, so that the outer diameter of the insulated cable 40 is 0.11 mm. The above is preferable.
- the outer diameter of the insulated cable 40 may be 0.18 mm thicker than the outer diameter of the portion of the outer conductor 13 of the coaxial cable 11, the outer diameter of the insulated cable 40 is allowed to be 0.35 mm.
- the outer diameter of the central conductor 41 of the insulated cable 40 is allowed up to 0.29 mm. If the outer diameter of the insulated cable 40 is equivalent to that of the outer conductor of the coaxial cable 11 and the thickness of the jacket 42 is 0.03 mm, the outer diameter of the central conductor 41 of the insulated cable 40 can be 0.11 mm.
- each cable is sandwiched between a common ground bar and arranged in a row.
- each cable harness is divided into two or more terminals and each is sandwiched between a common ground bar. It may be arranged in two or more rows horizontally or vertically.
- each cable may be wound with a tape etc. and bundled.
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- Communication Cables (AREA)
- Insulated Conductors (AREA)
- Coupling Device And Connection With Printed Circuit (AREA)
Abstract
Description
さらに、前記絶縁ケーブルの中心導体の断面積が前記同軸ケーブルの中心導体の断面積より大きいことが好ましい。 In the cable harness according to the present invention, the outer diameter Di of the jacket of the insulated cable and the outer diameter Dc of the outer conductor portion of the coaxial cable satisfy Dc (mm) ≦ Di (mm) ≦ Dc + 0.18 (mm). Preferably there is.
Furthermore, it is preferable that the cross-sectional area of the central conductor of the insulated cable is larger than the cross-sectional area of the central conductor of the coaxial cable.
なお、このケーブルハーネスの接続構造は、例えばプリント基板(FPC;Flexible Printed Circuit、PWB;Printed Wire Board 等)に対する接続構造である。 The connection structure of the cable harness according to the present invention includes the cable harness according to the present invention, and each central conductor of the coaxial cable and a central conductor of the insulated cable are connected to a connection terminal provided in an electric circuit. It is characterized by that.
The cable harness connection structure is, for example, a connection structure to a printed circuit board (FPC: Flexible Printed Circuit, PWB: Printed Wire Board, etc.).
図1は本発明に係るケーブルハーネスの例を示す図であり、(A)はケーブルハーネスの平面図、(B)は(A)中F方向から見た端面図である。なお、図1(A)では、図面を簡明にするため、後述する第2グランドバー30の図示を省略している。また、図5は、図1の矢視V付近の拡大断面図を示すものである。 Hereinafter, the example of embodiment of the connection structure of the cable harness which concerns on this invention, the cable harness with a connector, and a cable harness is demonstrated.
FIG. 1 is a view showing an example of a cable harness according to the present invention, in which (A) is a plan view of the cable harness, and (B) is an end view as viewed from the F direction in (A). In FIG. 1A, the
図1に示すように、ケーブルハーネス10は、複数本の同軸ケーブル11と、少なくとも1本の絶縁ケーブル40を有しており、これらが並列に配置されている。
As shown in FIG. 1, the
図2に示すように、同軸ケーブル11は、中心導体15と、中心導体15の外周に配設された内部絶縁体14と、内部絶縁体14の外周に配設された外部導体13と、外部導体13の外周に配設された絶縁性の外被12と、を有しており、これらを同軸状に配設して構成される。 The
As shown in FIG. 2, the
絶縁ケーブル40は、図3に示すように、中心導体41及びその外周に配設された絶縁性の外被42を有しており、これらを同軸状に配設して構成される。 Further, three
As shown in FIG. 3, the
まず、ケーブルハーネス10を構成する全てのケーブル11,40を並列に配置して治具あるいは接着テープ等で保持する。各ケーブル11,40の配置は、例えば、図1に示したように、1番心(図1の上端位置)から3番心を電源用絶縁ケーブル40とし、4番心から40番心(図1の下端位置)を信号用同軸ケーブル11とする。また、全てのケーブル11,40の端部の位置を合わせる。 Next, a method for manufacturing the
First, all the
図7及び図8に示すように、コネクタ付きケーブルハーネス50は、ケーブルハーネス10の端部の各中心導体15,41が、コネクタハウジング51に設けられている接続端子52に各々独立して接続されている。中心導体15,41は、例えばパルスヒートによる一括半田付けによって接続端子52に接続することができる。なお、図7ではグランドバー30、コネクタハウジングの形状、シェルの図示を省略している。 In FIG. 7, the schematic plan view of the one end side of the cable harness with a connector is shown. FIG. 8 is a cross-sectional view taken along the arrow VII-VII in FIG.
As shown in FIGS. 7 and 8, in the cable harness with
(例1)同軸ケーブル11がAWG44の場合
同軸ケーブル11の外部導体13の部分の外径は0.21mm程度であり、同軸ケーブル11の中心導体15の部分の外径は0.06mm程度である。
これに対して、絶縁ケーブル40はAWG44であるかAWG44より太いことが好ましく、かつその外被42は0.03mm以上の厚さであることが好ましいので、絶縁ケーブル40の外径は0.12mm以上が好ましい。また、絶縁ケーブル40の外径は同軸ケーブル11の外部導体13の部分の外径より0.18mm太くてもよいので、絶縁ケーブル40の外径は0.39mmまで許容される。この場合、絶縁ケーブル40の中心導体41の外径は0.33mmまで許容される。絶縁ケーブル40の外径を同軸ケーブル11の外部導体と同等として、外被42の厚さを0.03mmとすると絶縁ケーブル40の中心導体41の外径は0.15mmとすることができる。絶縁ケーブル40が同軸ケーブル11の外部導体の部分の外径よりも細くなるが、その差が0.18mm以内であるので、構わない。 The example of the dimension of each cable in the
(Example 1) When the
On the other hand, the
同軸ケーブル11の外部導体13の部分の外径は0.17mm程度であり、同軸ケーブル11の中心導体15の部分の外径は0.05mm程度である。
これに対して、絶縁ケーブル40はAWG46であるかAWG46より太いことが好ましく、かつその外被42は0.03mm以上の厚さであることが好ましいので、絶縁ケーブル40の外径は0.11mm以上が好ましい。また、絶縁ケーブル40の外径は同軸ケーブル11の外部導体13の部分の外径より0.18mm太くてもよいので、絶縁ケーブル40の外径は0.35mmまで許容される。この場合、絶縁ケーブル40の中心導体41の外径は0.29mmまで許容される。絶縁ケーブル40の外径を同軸ケーブル11の外部導体と同等として、外被42の厚さを0.03mmとすると絶縁ケーブル40の中心導体41の外径は0.11mmとすることができる。 (Example 2) When the
On the other hand, the
Claims (5)
- 中心導体、前記中心導体の外周に配設された内部絶縁体、前記内部絶縁体の外周に配設された外部導体、及び前記外部導体の外周に配設された外被を有する、複数の同軸ケーブルと、
中心導体、前記中心導体の外周に配設された外被を有する、絶縁ケーブルと、が並列に配置されており、
前記同軸ケーブルの外部導体の露出部分及び前記絶縁ケーブルの外被が共通のグランドバーに挟まれて固定され、前記露出部分が前記グランドバーに電気的に接続されていることを特徴とするケーブルハーネス。 A plurality of coaxials having a center conductor, an inner insulator disposed on the outer periphery of the center conductor, an outer conductor disposed on the outer periphery of the inner insulator, and a jacket disposed on the outer periphery of the outer conductor Cable and
A central conductor, and an insulated cable having a jacket disposed on the outer periphery of the central conductor, and are arranged in parallel;
An exposed portion of the outer conductor of the coaxial cable and an outer sheath of the insulated cable are sandwiched and fixed by a common ground bar, and the exposed portion is electrically connected to the ground bar. . - 請求項1に記載のケーブルハーネスであって、
前記絶縁ケーブルの外被の外径Diと前記同軸ケーブルの外部導体部分の外径Dcとが、Dc(mm)≦Di(mm)≦Dc+0.18(mm)であることを特徴とするケーブルハーネス。 The cable harness according to claim 1,
An outer diameter Di of the jacket of the insulated cable and an outer diameter Dc of the outer conductor portion of the coaxial cable satisfy Dc (mm) ≦ Di (mm) ≦ Dc + 0.18 (mm). . - 請求項1または2に記載のケーブルハーネスであって、
前記絶縁ケーブルの中心導体の断面積が前記同軸ケーブルの中心導体の断面積より大きいことを特徴とするケーブルハーネス。 The cable harness according to claim 1 or 2,
A cable harness, wherein a cross-sectional area of a central conductor of the insulated cable is larger than a cross-sectional area of a central conductor of the coaxial cable. - 請求項1から3の何れか一項に記載のケーブルハーネスを備え、
前記同軸ケーブルの各中心導体と前記絶縁ケーブルの中心導体が、コネクタの接続端子に接続されていることを特徴とするコネクタ付きケーブルハーネス。 A cable harness according to any one of claims 1 to 3, comprising:
A cable harness with a connector, wherein each central conductor of the coaxial cable and a central conductor of the insulated cable are connected to a connection terminal of the connector. - 請求項1から3の何れか一項に記載のケーブルハーネスを備え、
前記同軸ケーブルの各中心導体と前記絶縁ケーブルの中心導体が、電気回路に設けられた接続端子に接続されていることを特徴とするケーブルハーネスの接続構造。 A cable harness according to any one of claims 1 to 3, comprising:
A connection structure for a cable harness, wherein each central conductor of the coaxial cable and a central conductor of the insulated cable are connected to a connection terminal provided in an electric circuit.
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
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PCT/JP2008/058739 WO2009139041A1 (en) | 2008-05-12 | 2008-05-12 | Cable harness, cable harness with connector, and connection structure of cable harness |
JP2008550570A JPWO2009139041A1 (en) | 2008-05-12 | 2008-05-12 | Cable harness, cable harness with connector and connection structure of cable harness |
CN200880000141A CN101681693A (en) | 2008-05-12 | 2008-05-12 | Cable harness, cable harness with connector, and connection structure of cable harness |
TW097117768A TW200947473A (en) | 2007-01-25 | 2008-05-15 | Cable harness, cable harness with connector and connection structure of cable harness |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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PCT/JP2008/058739 WO2009139041A1 (en) | 2008-05-12 | 2008-05-12 | Cable harness, cable harness with connector, and connection structure of cable harness |
Publications (1)
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WO2009139041A1 true WO2009139041A1 (en) | 2009-11-19 |
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PCT/JP2008/058739 WO2009139041A1 (en) | 2007-01-25 | 2008-05-12 | Cable harness, cable harness with connector, and connection structure of cable harness |
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JP (1) | JPWO2009139041A1 (en) |
CN (1) | CN101681693A (en) |
WO (1) | WO2009139041A1 (en) |
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JP2017069155A (en) * | 2015-10-02 | 2017-04-06 | 住友電気工業株式会社 | Cable with connector |
WO2017081720A1 (en) * | 2015-11-09 | 2017-05-18 | オリンパス株式会社 | Cable connection structure, imaging module, and endoscope |
WO2018116471A1 (en) * | 2016-12-22 | 2018-06-28 | オリンパス株式会社 | Cable structure, mount module, and endoscope |
US11153970B1 (en) | 2020-07-20 | 2021-10-19 | Atl Technology, Llc | Apparatus with electrical components end mounted to printed circuit board |
US11735879B2 (en) | 2021-03-09 | 2023-08-22 | Atl Technology, Llc | Adaptor for converting a ball grid array interface into a pin interface |
JP7452104B2 (en) | 2020-03-04 | 2024-03-19 | 株式会社オートネットワーク技術研究所 | wiring module |
US12177989B2 (en) | 2021-11-16 | 2024-12-24 | Atl Technology, Llc | Direct wire attachment methods and apparatus for a BGA component |
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US12177989B2 (en) | 2021-11-16 | 2024-12-24 | Atl Technology, Llc | Direct wire attachment methods and apparatus for a BGA component |
Also Published As
Publication number | Publication date |
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CN101681693A (en) | 2010-03-24 |
JPWO2009139041A1 (en) | 2011-09-08 |
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