WO2009059651A1 - Textiles fixierbares flächengebilde - Google Patents
Textiles fixierbares flächengebilde Download PDFInfo
- Publication number
- WO2009059651A1 WO2009059651A1 PCT/EP2008/006235 EP2008006235W WO2009059651A1 WO 2009059651 A1 WO2009059651 A1 WO 2009059651A1 EP 2008006235 W EP2008006235 W EP 2008006235W WO 2009059651 A1 WO2009059651 A1 WO 2009059651A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- fibers
- binder
- textile
- thermoplastic polymer
- fabric according
- Prior art date
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 57
- 239000004753 textile Substances 0.000 title claims abstract description 49
- 239000000835 fiber Substances 0.000 claims abstract description 62
- 229920001169 thermoplastic Polymers 0.000 claims abstract description 32
- 238000000034 method Methods 0.000 claims abstract description 19
- 239000000203 mixture Substances 0.000 claims abstract description 18
- 238000004132 cross linking Methods 0.000 claims abstract description 11
- 238000001035 drying Methods 0.000 claims abstract description 5
- 238000005245 sintering Methods 0.000 claims abstract description 5
- 239000011230 binding agent Substances 0.000 claims description 52
- 239000002245 particle Substances 0.000 claims description 20
- 239000004745 nonwoven fabric Substances 0.000 claims description 16
- 229920000728 polyester Polymers 0.000 claims description 12
- 229920000642 polymer Polymers 0.000 claims description 9
- 239000006185 dispersion Substances 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 8
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 6
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 claims description 5
- 239000005038 ethylene vinyl acetate Substances 0.000 claims description 5
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims description 5
- 229920002635 polyurethane Polymers 0.000 claims description 5
- 239000004814 polyurethane Substances 0.000 claims description 5
- 239000002562 thickening agent Substances 0.000 claims description 5
- 239000000080 wetting agent Substances 0.000 claims description 5
- NJVOHKFLBKQLIZ-UHFFFAOYSA-N (2-ethenylphenyl) prop-2-enoate Chemical compound C=CC(=O)OC1=CC=CC=C1C=C NJVOHKFLBKQLIZ-UHFFFAOYSA-N 0.000 claims description 3
- 239000004952 Polyamide Substances 0.000 claims description 3
- 229920002647 polyamide Polymers 0.000 claims description 3
- 229920000742 Cotton Polymers 0.000 claims description 2
- 229920006018 co-polyamide Polymers 0.000 claims description 2
- 229920001577 copolymer Polymers 0.000 claims description 2
- 239000002270 dispersing agent Substances 0.000 claims description 2
- 239000000945 filler Substances 0.000 claims description 2
- 239000003607 modifier Substances 0.000 claims description 2
- 229920000098 polyolefin Polymers 0.000 claims description 2
- 210000002268 wool Anatomy 0.000 claims description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 claims 2
- 229920002678 cellulose Polymers 0.000 claims 1
- 239000001913 cellulose Substances 0.000 claims 1
- 238000000151 deposition Methods 0.000 claims 1
- 238000007650 screen-printing Methods 0.000 claims 1
- 239000000853 adhesive Substances 0.000 abstract description 22
- 230000001070 adhesive effect Effects 0.000 abstract description 22
- 239000007767 bonding agent Substances 0.000 abstract 4
- 239000011248 coating agent Substances 0.000 abstract 1
- 238000000576 coating method Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 15
- 238000007639 printing Methods 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 239000004815 dispersion polymer Substances 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000000843 powder Substances 0.000 description 6
- 239000011159 matrix material Substances 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 3
- 210000001072 colon Anatomy 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000010022 rotary screen printing Methods 0.000 description 3
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 2
- 238000004873 anchoring Methods 0.000 description 2
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000007596 consolidation process Methods 0.000 description 2
- 239000013256 coordination polymer Substances 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- QGBQLQSJSIYFIM-UHFFFAOYSA-N 2-ethylhept-2-enoic acid Chemical compound CCCCC=C(CC)C(O)=O QGBQLQSJSIYFIM-UHFFFAOYSA-N 0.000 description 1
- 229920001634 Copolyester Polymers 0.000 description 1
- -1 Fatty acid ester Chemical class 0.000 description 1
- 229920001410 Microfiber Polymers 0.000 description 1
- 229920002292 Nylon 6 Polymers 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009960 carding Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 238000010952 in-situ formation Methods 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000003658 microfiber Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920006149 polyester-amide block copolymer Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000004627 regenerated cellulose Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 238000007669 thermal treatment Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4326—Condensation or reaction polymers
- D04H1/4334—Polyamides
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4326—Condensation or reaction polymers
- D04H1/435—Polyesters
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4391—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece characterised by the shape of the fibres
- D04H1/43918—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece characterised by the shape of the fibres nonlinear fibres, e.g. crimped or coiled fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/541—Composite fibres, e.g. sheath-core, sea-island or side-by-side; Mixed fibres
- D04H1/5414—Composite fibres, e.g. sheath-core, sea-island or side-by-side; Mixed fibres side-by-side
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/542—Adhesive fibres
- D04H1/55—Polyesters
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
- D04H1/587—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives characterised by the bonding agents used
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
- D04H1/64—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions
- D04H1/645—Impregnation followed by a solidification process
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
- D04H1/64—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions
- D04H1/645—Impregnation followed by a solidification process
- D04H1/65—Impregnation followed by a solidification process using mixed or composite fibres
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
- D04H1/64—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions
- D04H1/66—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions at spaced points or locations
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
- D04H1/74—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being orientated, e.g. in parallel (anisotropic fleeces)
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/12—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with filaments or yarns secured together by chemical or thermo-activatable bonding agents, e.g. adhesives, applied or incorporated in liquid or solid form
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H5/00—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length
Definitions
- the invention relates to a textile fixable fabric, in particular usable as a fixable Einlagestoff in the textile industry, comprising a carrier layer of a batt, which is bound in selected surface areas by means of a binder and is unbound in the other surface areas, wherein the carrier layer at least on one side at least partially is provided with a thermoplastic polymer.
- Inlays are the invisible framework of clothing. They ensure correct fits and optimal comfort. Depending on the application, you can improve processability, increase functionality and stabilize clothing. In addition to clothing, these functions can be used in technical textile applications, e.g. Furniture, upholstery and the home textile industry apply.
- Important property profiles for interlinings are softness, spring-elastic-like feel, wash and care resistance, and sufficient abrasion resistance of the substrate in use.
- Inlay fabrics can consist of nonwovens, woven fabrics, knitted fabrics or comparable textile fabrics, which usually additionally with an adhesive are provided, whereby the insert with an outer fabric usually can be thermally bonded by heat and / or pressure (fuser insert). The insert is thus laminated to an outer fabric.
- the various textile fabrics mentioned have different property profiles depending on the manufacturing process. Fabrics consist of threads / yarns in warp and weft direction, knitted fabrics consist of threads / yarns which are connected by a stitch bond to form a textile fabric. Nonwovens consist of single fibers deposited into a batt, which are bound mechanically, chemically or thermally.
- the batt is solidified by mechanically entangling the fibers.
- the fibers For mechanically bonded nonwovens, the batt is solidified by mechanically entangling the fibers.
- this one uses either a needle technique or an entangling by means of water or steam rays.
- needling results in soft products, but with a relatively labile feel, this technology was only able to find its way into special niches in the area of interlinings.
- the mechanical needling usually on surface weight> 50 g / m 2 relies, which is too high for a variety of interlining applications.
- Nonwoven fabrics solidified with water jets can be made in lower basis weights, but are generally flat and have little elasticity at break.
- the batt is provided with a binder (eg acrylate binder) by impregnation, spraying or by means of otherwise customary application methods and then condensed.
- a binder eg acrylate binder
- the binder binds the fibers together to a nonwoven fabric, but has the consequence that a relatively stiff product is obtained, since the binder extends over large parts of the batt and extends the fibers as in a Composite bonded together throughout. Variations in grip or softness can only be compensated to a limited extent by fiber blends or binder selection.
- Thermally bonded nonwovens are typically quay or solidified by hot air for use as liners.
- punctiform calender consolidation has become established as a standard technology today.
- the batt typically consists of polyester or polyamide fibers developed specifically for this process and is consolidated by means of a calender at temperatures around the melting point of the fiber, with one roll of the calender being dot-grained.
- Such a dot engraving consists, for example, of 64 dots / cm 2 and may, for example, have a welding surface of 12%. Without a point arrangement, the interlining would be sheet-like solidified and inappropriately hard to handle.
- the nonwoven fabric has a point pattern (point-seal grid).
- the softness of the interlining is due to the mobility of the fibers between the binding points.
- the film-like solidified binding point rather contributes to the stiffening.
- these dot patterns can also look ugly through the outer fabric.
- an adhesive mass is also additionally printed dot-shaped in a further operation.
- the two different point structures can achieve a visually disturbing effect when they overlap (moiré effect).
- the adhesive compositions which are usually applied to interlining materials, are thermally activated and usually consist of thermoplastic polymers.
- the technology for applying these adhesive compositions is carried out according to the prior art in a separate step on the fiber fabric.
- adhesive technology usually powder point, paste pressure, colon, scatter, hotmeltrose are known and described in the patent literature. The highest performance in terms of bonding with the outer fabric even after care treatment is now considered the Doppelticianbe Anlagen.
- Such a colon has a two-layer structure, it consists of a lower and a top.
- the sub-point penetrates into the base material and serves as a barrier against adhesive mass recoil and for anchoring the top point particles.
- Common sub-items consist of binders and / or are polymer-filled mixtures. Depending on the chemistry used, the sub-item also contributes to bonding with the outer material in addition to anchoring in the base material.
- the main adhesive component in the two-layer composite is the upper point, which is scattered as a powder onto the lower point. After the spreading process, the excess part of the powder (between the points of the lower layer) is sucked off again. After subsequent sintering, the upper point on the sub-point is thermally bonded and can serve as an adhesive to the outer fabric.
- a typical number of points are, for example, CP 110 with a run of 9 g / m 2 or CP 52 with a run amount of 11 g / m 2 .
- the object of the present invention is to provide a textile fixable fabric, in particular for use as a fixable insert fabric in the textile industry, which has very good haptic and optical properties, has a very high adhesion to an outer fabric and moreover is also easy and inexpensive to produce ,
- a textile fixable fabric which is useful in particular as a fixable Einlagestoff in the textile industry and comprises a carrier layer of a batt, which is bound in selected surface areas by means of a binder and unbound in the other surface areas, wherein the carrier layer at least on one side at least partially provided with a thermoplastic polymer obtainable by a process comprising the following process steps:
- the textile fixable fabric according to the invention is characterized by a high adhesion. It has surprisingly been found that a binding point of binder and thermoplastic polymer, which acts as adhesive, has a comparable high adhesion as the known per se adhesive mass point of 3P / colon structure. In contrast to this, however, the bonding point according to the invention can be applied in a one-step process, wherein this process step also simultaneously involves the application of the binder for producing the nonwoven fabric from the batt.
- the textile fixable fabric according to the invention is thus also still simple and inexpensive to produce.
- the fact that the binding point of binder and thermoplastic polymer also partially forms the fiber bonding point at the same time results in a maximum possible mobility of the fibers between the solidification points.
- the textile fabric is thus characterized by a high resilience elasticity, a high softness and a pleasant feel. Since the textile fabric has no additional applied dot matrix in contrast to the known interlining materials, the unwanted moiré effect known from the prior art does not occur even when using translucent outer fabrics.
- the Textile fabrics according to the invention thereby provide a pleasant visual appearance.
- thermoplastic polymer By the ratio of the amount of binder used to the amount of thermoplastic polymer and by the variation of the wettability of the batt can be very strong set, abrasion resistant products and very soft nonwoven fabrics with surfaces that can correspond to roughened tissues obtained.
- High levels of thermoplastic polymer make it possible to achieve very high release forces.
- modifying the surface of the thermoplastic polymer, preferably in particulate form, directly or indirectly from the liquor, its incorporation into the binder matrix can be varied. A very high coverage of the particle surface by other components of the binder matrix is detrimental to the achievable adhesive forces.
- the selection of the fibers to be used for the carrier layer, of the binder and of the thermoplastic polymer takes place with regard to the respective application or the special quality requirements.
- the invention has no limits in principle here. The person skilled in the art can easily find the material combination suitable for his application here.
- the fibers for the batt may include man-made fibers such as polyester, polyamide, regenerated cellulose and / or binder fibers and / or natural fibers such as wool or cotton fibers.
- the man-made fibers can in this case be crimpable, crimped and / or uncrimped staple fibers, crimpable, crimped and / or uncurled, directly spun filaments and / or finite fibers, such as meltblown fibers.
- the batt can be constructed in one or more layers.
- Fibers with a fiber titer of up to 6.7 dtex are particularly suitable for interlining fabrics.
- Coarser titers are usually not used because of their high fiber stiffness. Fiber titer in the range of 1.7 dtex is preferred, but microfibers with a titer ⁇ 1 dtex are also conceivable.
- the binder may be a binder of the acrylate, styrene-acrylate, ethylene-vinyl acetate, butadiene-acrylate, SBR, NBR and / or polyurethane type.
- thermoplastic polymer which acts as an adhesive composition preferably comprises (co) polyester, (co) polyamide, polyolefin, polyurethane, ethylene vinyl acetate-based polymers and / or combinations (mixtures and copolymers) of the polymers mentioned.
- the mixture of binder and thermoplastic polymer is preferably applied to the support layer in a dot pattern as described above. This ensures the softness and resilience of the material.
- the dot pattern may be regular or irregular.
- the present invention is by no means limited to dot patterns.
- the mixture of binder and thermoplastic polymer may be applied in any geometry, e.g. Example, in the form of lines, stripes, mesh or lattice-like structures, points with rectangular, diamond-shaped or oval geometry or the like.
- a preferred method for producing a textile fixable fabric according to the invention comprises the following measures:
- step b) temperature treatment of the obtained from step b) batt for
- This unbonded batt can be printed directly in a printing machine with the mixture comprising the binder and the thermoplastic polymer.
- it may be useful to compress the batt before printing, to wet with textile aids or to treat in any other way so that an increased mechanical fiber-fiber adhesion in Faserflorverbund arises that make the printing process production safer.
- the mixture is preferably in the form of a dispersion for printing. Since the exact printing of unbonded fibrous webs is difficult, the components of the dispersion used must be precisely matched to the fibrous substrate and to the thermoplastic polymers used.
- the dispersion used preferably comprises
- o such as thickeners (for example partially cross-linked polyacrylates and their salts), o dispersants, o wetting agents, o flow aids, o handle modifiers (for example silicone compounds or
- thermoplastic polymers one or more adhesive mass acting as thermoplastic polymers.
- thermoplastic polymer is preferably in particulate form. It has surprisingly been found that when printing the
- Binding surface for example, the point surface, come to rest.
- the binder binds in addition to its function to anchor in the batt and to bind this to a nonwoven, the coarser particles.
- the binder penetrates deeper into the material as the particles accumulate on the surface.
- the coarser polymer particles are incorporated in the binder matrix, at the same time their free surface on the surface of the nonwoven fabric is available for direct bonding to the outer material. It comes to the formation of a double-point-like structure, but for the production of this structure in contrast to the known Doppelyakmaschine Kunststoffe but only a single process step is required, which also serves the same time the order of the binder.
- Double-layer adhesive mass points are characterized by a low adhesive mass recoil, since the first applied layer acts as a barrier layer. Surprisingly, the double-point-like binding point according to the invention also exhibits this positive property. Obviously, in the method described here, an in-situ formation of a barrier layer in the bond point occurs, the recoil of the thermoplastic polymer is effectively decelerated, and thereby the positive product properties are strengthened.
- the size of the particles is based on the area to be printed, for example the desired size of a binding point.
- the particle diameter may vary between> 0 ⁇ and 500 ⁇ .
- the particle size of the thermoplastic polymer is not uniform, but follows a distribution, i. one always has a particle size spectrum. The limits given above are the respective main fractions.
- the particle size must be matched to the desired order quantity and point distribution.
- the binders used may vary in their glass transition point, but soft products are usually "soft" binders with one Tg ⁇ 10 ° C preferred.
- the auxiliaries are used to adjust the viscosity of the paste. With suitable binders, the haptics of the interlining material can be varied within a wide range.
- the material is subjected to a thermal treatment for drying and bonding fibers of the batt through the binder to a nonwoven fabric and optionally crosslinking the binder and for sintering the thermoplastic polymer onto and / or the nonwoven surface. Subsequently, the material is wound up as a fixable textile fabric.
- fixable textile fabric is not limited to this application.
- Other applications are conceivable, for example as a fixable textile fabric for home textiles such as upholstered furniture, reinforced seat structures. Seat upholstery or as a fixable and stretchable textile fabric in the automotive industry, in shoe components or in the field of hygiene / medical.
- the fixations of the embodiments described below with a proprietary poplin outer fabric were made on a continuous press at 140 ° C and 12 sec.
- the determination of the separation force is based on DIN 54310 or DIN EN ISO 6330.
- the separation force values listed are marked with "sp" if the adhesion of the outer fabric / interlining material is so strong during the release force test that the interlining breaks before the end of a complete peel-off Maximum value, since the adhesion is in principle stronger than the internal strength of the interlining material.
- an inner sandwich is sent from the insert with the outer fabric to the outside through the fixing press according to the above settings.
- the damp fiber web then passes into a rotary screen printing machine with 110 dots / cm 2 and is printed dot-shaped with a binder-polymer dispersion.
- the printed batt is dried in a belt dryer at 175 ° C., the binder is crosslinked and the polymer particles are sintered up and sintered together.
- the binder-polymer dispersion is composed as follows:
- the damp fiber web then passes into a rotary screen printing machine with 110 dots / cm 2 and is printed dot-shaped with a binder-polymer dispersion.
- the printed batt is dried in a belt dryer at 175 ° C., the binder is crosslinked and the polymer particles are sintered up and sintered together.
- the binder-polymer dispersion is composed as follows:
- the damp fiber pile goes into a rotary screen printing machine with 37 points / cm 2 and is with a
- Binder-polymer dispersion printed punctiform The printed batt is then dried in a belt dryer at 175 ° C, the
- the binder-polymer dispersion is composed as follows:
- Table 1 shows a comparison between a fabric according to Example 1 and a thermally bonded comparative example.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Chemical & Material Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Nonwoven Fabrics (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Laminated Bodies (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Manufacturing Of Multi-Layer Textile Fabrics (AREA)
- Woven Fabrics (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Description
Claims
Priority Applications (9)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP08801498A EP2207926B1 (de) | 2007-11-09 | 2008-07-29 | Textiles fixierbares flächengebilde |
US12/742,207 US8500942B2 (en) | 2007-11-09 | 2008-07-29 | Fusible textile fabric |
AT08801498T ATE524588T1 (de) | 2007-11-09 | 2008-07-29 | Textiles fixierbares flächengebilde |
BRPI0818790 BRPI0818790A2 (pt) | 2007-11-09 | 2008-07-29 | Tessitura têxtil fixável |
PL08801498T PL2207926T3 (pl) | 2007-11-09 | 2008-07-29 | Tekstylna dająca się ustawiać struktura powierzchniowa |
CN2008801107070A CN101821441B (zh) | 2007-11-09 | 2008-07-29 | 可熔粘纺织品 |
KR1020107008042A KR101254127B1 (ko) | 2007-11-09 | 2008-07-29 | 가용성 텍스타일 패브릭 |
JP2010532448A JP5527547B2 (ja) | 2007-11-09 | 2008-07-29 | 融着性織布 |
ZA2010/02128A ZA201002128B (en) | 2007-11-09 | 2010-03-25 | Fusible textile fabric |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007053914.4 | 2007-11-09 | ||
DE102007053914 | 2007-11-09 | ||
DE102007062865.1 | 2007-12-21 | ||
DE102007062865A DE102007062865B4 (de) | 2007-11-09 | 2007-12-21 | Textiles fixierbares Flächengebilde |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2009059651A1 true WO2009059651A1 (de) | 2009-05-14 |
Family
ID=40585966
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2008/006235 WO2009059651A1 (de) | 2007-11-09 | 2008-07-29 | Textiles fixierbares flächengebilde |
Country Status (13)
Country | Link |
---|---|
US (1) | US8500942B2 (de) |
EP (1) | EP2207926B1 (de) |
JP (1) | JP5527547B2 (de) |
KR (1) | KR101254127B1 (de) |
CN (1) | CN101821441B (de) |
AT (1) | ATE524588T1 (de) |
BR (1) | BRPI0818790A2 (de) |
DE (1) | DE102007062865B4 (de) |
ES (1) | ES2372331T3 (de) |
PL (1) | PL2207926T3 (de) |
TW (1) | TW200923155A (de) |
WO (1) | WO2009059651A1 (de) |
ZA (1) | ZA201002128B (de) |
Cited By (3)
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EP2307604A2 (de) * | 2008-07-25 | 2011-04-13 | Korea Vilene Co., Ltd. | Verfahren zur herstellung leicht schmelzbaren vlieszwischenstoffen mittels strukturdrucken |
JP2012136803A (ja) * | 2010-12-27 | 2012-07-19 | Nagoya Oil Chem Co Ltd | クッション性シート、吸音材及びフィルター、並びに上記クッション性シートの製造方法 |
EP2565312A1 (de) * | 2011-09-02 | 2013-03-06 | Carl Freudenberg KG | Fixiereinlage |
Families Citing this family (14)
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CN101849057B (zh) * | 2007-11-09 | 2014-01-15 | 卡尔·弗罗伊登伯格公司 | 可热熔粘的织物 |
DE102007062865B4 (de) | 2007-11-09 | 2009-10-15 | Carl Freudenberg Kg | Textiles fixierbares Flächengebilde |
DE102009010995B4 (de) * | 2008-04-30 | 2013-10-24 | Carl Freudenberg Kg | Thermisch fixierbares Flächengebilde |
TWI411715B (zh) * | 2009-04-24 | 2013-10-11 | Freudenberg Carl Kg | 可用熱固定的布材 |
CN102454047A (zh) * | 2011-09-26 | 2012-05-16 | 广州市三泰汽车内饰材料有限公司 | 一种熔喷无纺布的生产工艺 |
US9205635B2 (en) | 2012-09-06 | 2015-12-08 | Xamax Industries, Inc. | Composite sheet material and method for forming the same |
US9138943B2 (en) * | 2012-09-06 | 2015-09-22 | Xamax Industries, Inc. | Composite sheet material and method for forming the same |
US10792194B2 (en) | 2014-08-26 | 2020-10-06 | Curt G. Joa, Inc. | Apparatus and methods for securing elastic to a carrier web |
TR201719043A2 (tr) * | 2017-11-28 | 2018-01-22 | Telasis Tekstil Ueruenleri San Tic A S | Yeni̇ bi̇r nonwowen tela ve üreti̇m yöntemi̇ |
JP2021511165A (ja) | 2018-01-29 | 2021-05-06 | カート ジー.ジョア、インコーポレイテッド | 吸収性衛生製品用の弾性複合材構造体を製造する装置および方法 |
US11472164B2 (en) * | 2018-12-21 | 2022-10-18 | The Clorox Company | Multi-layer substrates comprising sandwich layers and polyethylene |
WO2020139235A1 (en) * | 2018-12-28 | 2020-07-02 | Hassan Tekstil Sanayi Ve Ticaret A.S. | Method for producing a nonwoven fabric used as an engine hood insulator material |
US11925538B2 (en) | 2019-01-07 | 2024-03-12 | Curt G. Joa, Inc. | Apparatus and method of manufacturing an elastic composite structure for an absorbent sanitary product |
US11173072B2 (en) | 2019-09-05 | 2021-11-16 | Curt G. Joa, Inc. | Curved elastic with entrapment |
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- 2007-12-21 DE DE102007062865A patent/DE102007062865B4/de not_active Expired - Fee Related
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- 2008-07-29 CN CN2008801107070A patent/CN101821441B/zh not_active Expired - Fee Related
- 2008-07-29 ES ES08801498T patent/ES2372331T3/es active Active
- 2008-07-29 EP EP08801498A patent/EP2207926B1/de not_active Not-in-force
- 2008-07-29 KR KR1020107008042A patent/KR101254127B1/ko not_active Expired - Fee Related
- 2008-07-29 JP JP2010532448A patent/JP5527547B2/ja not_active Expired - Fee Related
- 2008-07-29 WO PCT/EP2008/006235 patent/WO2009059651A1/de active Application Filing
- 2008-07-29 BR BRPI0818790 patent/BRPI0818790A2/pt not_active Application Discontinuation
- 2008-07-29 PL PL08801498T patent/PL2207926T3/pl unknown
- 2008-07-29 AT AT08801498T patent/ATE524588T1/de active
- 2008-08-01 TW TW097129161A patent/TW200923155A/zh not_active IP Right Cessation
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2307604A2 (de) * | 2008-07-25 | 2011-04-13 | Korea Vilene Co., Ltd. | Verfahren zur herstellung leicht schmelzbaren vlieszwischenstoffen mittels strukturdrucken |
EP2307604A4 (de) * | 2008-07-25 | 2012-01-04 | Korea Vilene Co Ltd | Verfahren zur herstellung leicht schmelzbaren vlieszwischenstoffen mittels strukturdrucken |
US8545649B2 (en) | 2008-07-25 | 2013-10-01 | Korea Vilene Co., Ltd. | Method for preparing nonwoven fusible interlining using pattern printing |
JP2012136803A (ja) * | 2010-12-27 | 2012-07-19 | Nagoya Oil Chem Co Ltd | クッション性シート、吸音材及びフィルター、並びに上記クッション性シートの製造方法 |
EP2565312A1 (de) * | 2011-09-02 | 2013-03-06 | Carl Freudenberg KG | Fixiereinlage |
JP2013053399A (ja) * | 2011-09-02 | 2013-03-21 | Carl Freudenberg Kg | 接着芯地 |
RU2501894C1 (ru) * | 2011-09-02 | 2013-12-20 | Карл Фройденберг Кг | Дублирующая прокладка |
Also Published As
Publication number | Publication date |
---|---|
EP2207926B1 (de) | 2011-09-14 |
KR101254127B1 (ko) | 2013-04-12 |
TWI358478B (de) | 2012-02-21 |
PL2207926T3 (pl) | 2012-02-29 |
TW200923155A (en) | 2009-06-01 |
DE102007062865B4 (de) | 2009-10-15 |
US20110005674A1 (en) | 2011-01-13 |
CN101821441A (zh) | 2010-09-01 |
KR20100061534A (ko) | 2010-06-07 |
BRPI0818790A2 (pt) | 2015-04-22 |
DE102007062865A1 (de) | 2009-06-04 |
EP2207926A1 (de) | 2010-07-21 |
JP2011503371A (ja) | 2011-01-27 |
JP5527547B2 (ja) | 2014-06-18 |
ES2372331T3 (es) | 2012-01-18 |
ATE524588T1 (de) | 2011-09-15 |
CN101821441B (zh) | 2013-11-20 |
ZA201002128B (en) | 2010-11-24 |
US8500942B2 (en) | 2013-08-06 |
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