WO2009055439A1 - Package with opening feature - Google Patents
Package with opening feature Download PDFInfo
- Publication number
- WO2009055439A1 WO2009055439A1 PCT/US2008/080746 US2008080746W WO2009055439A1 WO 2009055439 A1 WO2009055439 A1 WO 2009055439A1 US 2008080746 W US2008080746 W US 2008080746W WO 2009055439 A1 WO2009055439 A1 WO 2009055439A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- carton
- secondary container
- panels
- portions
- panel
- Prior art date
Links
- 238000000034 method Methods 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 6
- 239000002131 composite material Substances 0.000 claims description 5
- 230000000295 complement effect Effects 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 239000003292 glue Substances 0.000 description 9
- 238000010276 construction Methods 0.000 description 8
- 239000011087 paperboard Substances 0.000 description 7
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 239000000835 fiber Substances 0.000 description 4
- 239000011888 foil Substances 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 241001489212 Tuber Species 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000002966 varnish Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/42—Details of containers or of foldable or erectable container blanks
- B65D5/56—Linings or internal coatings, e.g. pre-formed trays provided with a blow- or thermoformed layer
- B65D5/60—Loose, or loosely attached, linings
- B65D5/603—Flexible linings loosely glued to the wall of the container
- B65D5/606—Bags or bag-like tubes loosely glued to the wall of a "tubular" container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D77/00—Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
- B65D77/04—Articles or materials enclosed in two or more containers disposed one within another
- B65D77/06—Liquids or semi-liquids or other materials or articles enclosed in flexible containers disposed within rigid containers
- B65D77/062—Flexible containers disposed within polygonal containers formed by folding a carton blank
Definitions
- the invention relates to a package containing a carton and a secondary container, the carton and secondary container for use in such a package, a blank for forming such a carton and a method of constructing the carton and package. More specifically, but not exclusively, the invention relates to an opening feature.
- the present invention seeks to provide a beneficial package compared to the prior art by providing, but not exclusively, a package containing a carton and a secondary container wherein the carton and a secondary container comprise a co-operative opening mechanism which facilitates opening of the secondary container.
- the invention provides a package comprising a carton and a secondary container disposed within the carton, the secondary container comprising first and second portions which portions are secured together to form a seal which closes the secondary container, the carton comprising an opening mechanism structured and arranged to cooperate with the first and second portions of the secondary container to facilitate breaking of said seal and opening of the secondary container.
- the first and second portions of the secondary container each extend beyond the seal and the carton comprises front and back panels, first ends of which are moveable relative to one another and opposing second ends of which are joined and fixedly spaced apart from one another by a base structure and the carton comprising an opening mechanism comprising first and second panels each hinged to the first end of a respective one of the front and back panels such that each of the first and second panels is accessible and co-operable with a respective one of the first and second portions of the secondary container and moveable relatively away from one another with said front and back panel and said first and second portions to facilitate breaking of the seal and opening of the secondary container.
- the first and second portions of the secondary container are each disposed in overlapping relationship with a respective one of the first and second panels of the carton and wherein the first and second panels are each grippable at opposed sides simultaneously with the first and second portions to pull the first and second panels and first and second portions apart to facilitate breaking of said seal and opening of the secondary container.
- the opening mechanism of the carton comprises first and second panels, the first and second portions of the secondary container each extend upwardly beyond the seal and are juxtaposed to the first and second panels of the carton and wherein the first and second panels are operable with the first and second portions to facilitate breaking of said seal and opening of the secondary container.
- the first portion of the secondary container is disposed in overlapping relationship with the first panel of the carton such that the first portion and first panel are grippable simultaneously to facilitate separation of the first portion of the secondary container from the second portion of the secondary container for breaking the seal.
- the second portion of the secondary container is disposed in overlapping relationship with the second panel of the carton such that the second portion and second panel are grippable simultaneously to facilitate separation of the second portion of the secondary container from the first portion of the secondary container for breaking the seal.
- the first portion of the secondary container is bonded to the first panel of the carton and/or the second portion of the secondary container is bonded to the second panel of the carton.
- first and/or second panel of the carton is hinged to the carton along a fold line comprising a series of half-depth cuts to facilitate hinging of the first and/or second panel.
- the fold line is aligned with the seal of the secondary container.
- the first and/or second panel of the carton comprises a cut-out portion provided to facilitate the gripping of the associated first and/or second portion of the secondary container.
- the carton comprises a front panel and a cover flap, the first panel of the carton is hinged to the front panel and the cover panel is disposed in overlapping relationship with the front panel.
- the cover flap is bonded to the front panel and comprises a pull tab for facilitating the detachment of the cover flap from the front panel for opening the carton.
- the front panel comprises a bonding portion defined by a half-depth cut and the cover flap is bonded to the front panel in the region of the bonding portion.
- the carton is recloseable and wherein the first and second portions of the secondary container are sandwiched between the first and second panels of the carton when the carton is reclosed.
- the base structure is a composite panel structure comprising a fold line and wherein the weight of the secondary container maintains the base structure in an unfolded form to space said front and back panels.
- cover flap and front panel comprise complementary and co-operative engaging elements for enabling reclosing of the carton.
- the invention provides a carton for use in a package according to any preceding paragraph.
- a part-formed flat- folded carton for forming a carton for use in a package according to any preceding paragraph.
- the invention provides a package which comprises a carton and a secondary container disposed within the carton, the carton comprises a bottom wall, front and back panels and first and second panels hinged to the back and front panels respectively, the secondary container is formed from flexible material and comprises first and second portions which first and second portions are secured together to form a seal which closes the secondary container, the first and second panels of the carton are bonded to and arranged to cooperate with the first and second portions of the secondary container to facilitate breaking of said seal and opening of the secondary container.
- a further aspect of the invention provides a method of forming a package comprising a secondary container and a carton, the secondary container comprising first and second portions which portions are secured together to form a seal which closes the secondary container and the first and second portions of the secondary container each extend beyond the seal and the carton comprising front and back panels, first ends of which are moveable relative to one another and opposing second ends of which are joined and fixedly spaced apart from one another by a base structure and the carton further comprising first and second panels each hinged to the first end of a respective one of the front and back panels the method comprising:
- the method further comprises: (vi) folding the first and second panels outwardly away from the secondary container; and
- Fig. 1 shows a plan view of a blank for forming a carton according to a first embodiment of the invention
- Fig. 2A shows a package comprising a carton formed from the blank of figure 1 and a secondary container
- Fig. 2B Illustrates a secondary container
- Fig. 3 illustrates the package of Figure 2A being opened
- Fig. 4 illustrates the package of Figure 2A being opened
- Fig. 5 illustrates a first step in the opening of the secondary container using an opening mechanism of the carton
- Fig. 6 illustrates a second step in the opening of the secondary container using an opening mechanism of the carton
- Fig. 7 contains a further illustration of a second step in the opening of the secondary container using the carton
- Fig. 8 shows the secondary container having been opened
- Fig. 9 contains a further illustration of the secondary container having been opened
- Fig. 10 contains a further illustration of the secondary container having been opened
- Fig. 11 shows a step in the reclosing of the package
- Fig. 12 shows the reclosed package.
- Figure 1 shows a blank 10 which is foldable to form a carton for containing a secondary container 8 (see Figure 2B).
- a package 6 comprising the carton and secondary container 8 is shown in Figure 2A.
- the blank 10 is formed of paperboard; any suitable foldable sheet material can be used to form the blank 10.
- the blank 10 is foldable into a partially-formed flat folded carton (not shown) that is provided to a converting plant where the partially-formed flat folded carton is erected into an open form; loaded with the secondary container 6 and closed to form the finished package 6 shown in Figure 2A. Further detail regarding the lay-out of blank 10 and the specific constructional steps required to assemble blank 10 into a carton are provided below. The description then focuses upon a co-operative opening mechanism and a reclosing mechanism provided by the present invention. Referring to Figure 1, the blank 10 comprises the following series of panels: a back panel 12; first bottom closure panel 20; first side panel 14; front panel 16; cover flap 35; second bottom closure panel 24; second side panel 18; glue flap 104 and closure panels 22, 26.
- the main panels of the blank 10 are connected along fold lines (depicted in Figure 1 by dashed lines) 4O 7 44, 5O 7 62, 64, 66, 72, 74/76 and 78/80.
- the specific arrangement of panels, size of panels and relative height of panels shown are illustrative only and in other embodiments the configuration of the carton blank will take alternative forms.
- the bottom closure structure may take a variety of formats for example only two panels are required to form a bottom structure in one embodiment and in another embodiment a crash bottom structure as is known in the art is employed.
- the first and second side panels 14, 18 are in other embodiments co-extensive with the front and back panels 16, 12.
- a second panel 32 is hinged to the back panel 12 along fold line 38.
- fold line 38 comprises an interrupted series of cut lines to enable the second panel 32 to be foldable in a 360° rotation.
- the cover flap 35 comprises: a first panel 30; engaging tab 37 and pull tab 36.
- the cover flap 35 is hinged by fold line 62 to front panel 16.
- First panel 30 is also hinged by fold line 60 to portion 34 of the cover flap.
- Portion 28 of the cover flap is provided with angled lines of demarcation or fold lines 56 and 54. These angled lines of demarcation 56, 54 converge at cutline 58. Cutline 58 defines the engaging tab 37 or first part of a locking mechanism 37.
- Cutline 58 terminates at each end in an arcuate cut 102 which curves oppositely to the main portion of cut line 58.
- the front panel 12 comprises a bonding region 90 defined by a half- depth cut line 88; a second part of a locking mechanism 84 is provided by an aperture 84 defined by cutline 86 and nick cuts 92 disposed at both upper edges of aperture 84.
- the blank 10 is also shown on the blank 10 which are provided varnish free.
- the blank 10 is formed from a coated material and the coated side enables for the printing of graphics.
- the varnish-free patches 98 and 100 are prepared in this manner so that upon assembling the blank 10 into a carton, glue, adhesive or other bonding means can be applied to these areas and a secure bond will be achieved.
- the varnish free areas are depicted by cross-hatching.
- the blank 10 shown in figure 1 is "varnished side" or “coated side” facing out and the diagonal lines represent areas where glue is applied onto the opposite , non-coated, side of the blank 10.
- blank 10 shows areas where preferably adhesive, glue or other bonding means is applied during the construction of the blank 10 into a carton. These gluing areas 94, 96 are depicted by diagonal lines.
- optional crease lines 42, 46, 48, 68, 70 are provided in order that the blank 10 can be part assembled and then shipped in a flat-form. By providing these optional crease lines 42, 46, 48, 68, 70, the blank 10 can be part-formed and then transported in an efficient manner.
- First bottom closure panel 20 is folded upwardly about fold line 40 into face contacting relationship with back panel 12.
- glue panel 106 is folded about fold line 42 into overlapping relationship with first bottom closure panel 20.
- Fold line 42 preferably comprises an alternating cut - crease line arrangement.
- Closure panels 22, 26 and second bottom closure panel 24 are also folded upwardly about respective fold lines 74/76, 78/80 and 64 into flat face contacting relationship with the respective side panel 14, 18 and back panel 16.
- Glue flap 104, together with half of closure panel 26 is then folded about fold lines 68/70 into overlapping relationship with the other half of closure panel 26 and a portion of back panel 16. Glue is then applied optionally in the configurations 94 and 96 as shown.
- the back panel 16 together with half of first side panel 14 and the folded second side panel 18 is then folded about crease line 46/48 such that cross-hatched (non-varnished) portions 100, 98 of the glue flap 104 and second bottom closure panel 24 are overlaid onto glued areas 94 and 96 respectively.
- the above described steps of construction can be performed in a straight line machine where rotation of the blank 10 during construction is not required.
- the above sequence of folding and gluing operations is optional and construction of a carton from the blank 10 may be achieved in a number of ways.
- an alternative configuration of blank 10 to that depicted in Figure 1 is provided, the construction sequence may be different to the non-limiting example described.
- the flat-formed partially constructed carton formed after performing the above described steps is then supplied to another packaging line where the carton is opened, optionally, by bringing together the creased portions 46 and 68 of first and second side panels 14 and 18.
- the composite base wall 20, 24, 22, 26 is formed, the front panel 12 and back panel 16 are spaced apart.
- the upper portion of the carton is thereby ready to receive a secondary container ⁇ .
- the secondary container 8 is a sachet or pouch, containing articles such as truffles.
- the secondary container 8 is shown in Figure 2B. First and second portions Sl, S2 are joined together by a seal S. Additionally; the secondary container comprises a closed base portion and sides adjoining the first and second portions Sl, S2. It will be understood that such a secondary container 8 is likely to be flexible, non rigid and the invention is intended for delicate articles that need to be well sealed within the secondary container 8. Once the articles are retained, the secondary container 8 needs to be handled carefully to avoid damaging or spoiling of the goods contained therein.
- the secondary container 8 is formed from a foil lined sheet material.
- the secondary container 8 (illustrated in an opened position in Figure 10) may be formed by sealing both ends of a cylindrical shaped portion of foil lined sheet material. At least one end of the secondary container is sealed by bonding together first and second portions Sl, S2, which portions extend (upwardly) beyond the plane of the seal S.
- the sealed secondary container 8 or sachet may be assembled loaded and sealed in a separate process. Alternatively, the construction of the secondary container 8; its loading and sealing may be performed in the same processing machine as that which supplies the opened cartons for loading.
- the sealed secondary container 8 is then loaded through the top, open end of the carton, between the front and back panels 12, 16. The secondary container is then disposed within the carton and the secondary container 8 rests on the composite bottom wall 20, 22, 24, 26.
- the seal S of the secondary container 8 is shown in Figure 6.
- the first and second portions of the secondary container 8 that extend upward beyond the seal S are denoted by Sl and S2 (see Figure 8).
- the first and second portions Sl, S2 are bonded to the first and second panels 30, 32.
- This bonding step preferably is performed after the secondary package has been loaded and sealed and placed within the carton. Bonding first portion Sl to first panel 30 and bonding second portion S2 to second panel 32 is optional, though preferable.
- the first and second panels 30, 32 reinforce the secondary package in a region of focussed stress when the secondary package is being manipulated to break the seal, by pulling the first and second portions Sl, S2 apart.
- the first and second panels 30, 32 provide a more resilient and less flexible grasping point and provide a reinforcement to the first and second portions Sl, S2 of the foil secondary container 8.
- the package 6 is opened by breaking the bond between cover flap 35 and bonding region 90.
- pull tab 36 defined by arcuate crease line 52 is optionally provided.
- the pull tab 36 can be grasped and used to lift the cover flap 35 away from the front panel 12.
- the bonding region 90 by being defined by a half-depth cut 88 is weakened and the when the cover flap 35 is lifted, the fibre bond of the paperboard in the bonding region fails before the adhesive bond between the cover flap and bonding region does.
- the half-depth cut 88 enables the fibre bond of the paperboard to break and the cover flap 35 is then foldable about fold line 62 to open the package 6.
- the fibre-bond is encouraged to break without the cover flap 35 tearing, breaking or being damaged in any other way which would prevent it being used for re-closing the carton.
- the opened package is shown in Figures 3 and 4. It can be seen that where the fibre bond of the paperboard has broken in the bonding region 90, paperboard has been removed from the bonding region 90 and can be seen attached to the cover flap 35. (The bonding region 90 defined by half-depth cut line 88 is optional and alternatively in other embodiments a weaker adhesive bond may be used which will break before the fibre bond of the paperboard). Other securing means for attaching the cover flap 35 to the front panel 12 which can then be broken without reducing the usefulness of the cover flap 35 for re-closing the carton can be used.
- the cut-out defined by arcuate cut 82 can be used to separate the second panel 32 and first panel 30.
- FIG. 5 - 8 the method of opening the secondary container using the carton is illustrated.
- a consumer grips first panel 30 and first portion Sl with a first hand Hl and simultaneously grips second panel 32 and second portion S2 using a second hand H2.
- Fold lines 38 and 62 are substantially parallel or aligned with the seal S.
- the seal S can be cleanly broken and the secondary package 8 opened, as shown in Figures 8 - 10.
- the opening O created by breaking the seal S is shown in Figure 9.
- the first and second panels 30, 32 together with the body of the carton, provide reinforcement and a guide to encourage the seal S to break cleanly. Ripping or tearing of the secondary package 8 in an undesirable manner, that could result in the spilling of articles, for example truffles from the secondary package, is avoided or at least mitigated by the carton controlling the distribution of the pulling forces applied to the secondary container 8. Additionally the crease lines 38 and 62 by being substantially parallel to the seal S serve to prevent the forces applied to break the seal S from being dissipated past the seal S and serve to concentrate the applied pulling forces onto the seal S itself.
- a second aspect of the invention provides a reclosing mechanism that may provide a sufficiently tight re-seal to minimise perishing of the contents.
- the first and second portions Sl, S2 of the secondary container are sandwiched between the first and second panels 30, 32 (see Figure 11) and then the cover flap and second panel 32 folded into face contacting relationship with the front panel 16.
- the angled lines of demarcation 56, 54 can then be deployed to manipulate the first part of a locking mechanism, in this embodiment, the locking tab 37, (defined by cutline 58) into engagement with the second part of the locking mechanism, ( in this embodiment the aperture 84 and nick cuts 92) thereby engaging and locking together the cover panel 35 with the front panel 12.
- the re-closed package 6 is shown in Figure 12
- the size and shape of the panels may be adjusted to accommodate secondary containers of differing size or shape. It is envisaged that invention is applicable to types of secondary container other than that shown, for example a semi-rigid container with a weak or flexible upper portion.
- the complementary locking mechanism may take different formats and the number and arrangement of panels to which the secondary container is bonded may also differ, for example; in another embodiment, the carton comprises three panels and the secondary container has three portions which are bonded to the three panels.
- four panels in a substantially square arrangement are provided and two opposed panels are creased to be disposed between the first and second panels.
- hinged connection should not be construed, unless otherwise stated, as necessarily referring to a single fold line only; indeed it is envisaged that hinged connection can be formed from one or more of the following, a short slit, a frangible line and/or a fold line without departing from the scope of the invention.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cartons (AREA)
Abstract
A package includes a carton and a secondary container (8) disposed within the carton. The secondary container (8) includes first and second portions (S1, S2) that are secured together to form a seal (S) for closing the secondary container (8). The carton includes front and back panels (12, 16), first ends of which are moveable relative to one another and opposing second ends of which are joined and fixedly spaced apart from one another by a base structure. The carton further includes an opening mechanism having first and second panels (30, 32) each hinged to the first end of a respective one of the front and back panels such that each of the first and second panels is accessible and co-operable with a respective one of the first and second portions of the secondary container.
Description
PACKAGE WITH OPENING FEATURE
FIELD OF THE INVENTION
The invention relates to a package containing a carton and a secondary container, the carton and secondary container for use in such a package, a blank for forming such a carton and a method of constructing the carton and package. More specifically, but not exclusively, the invention relates to an opening feature.
BACKGROUND OF THE INVENTION
In the field of packaging it is often required to provide packages that protect fragile, delicate and/or expensive items to ensure that such items are not spoiled or damaged prior to being sold to or used by a consumer. In addition to the requirement for protective packaging, it is also required to provide features that enable the consumer to open the secure and protective package without damaging the contents and without a great deal of strenuous effort.
The present invention seeks to provide a beneficial package compared to the prior art by providing, but not exclusively, a package containing a carton and a secondary container wherein the carton and a secondary container comprise a co-operative opening mechanism which facilitates opening of the secondary container.
SUMMARY OF INVENTION
According to a first aspect, the invention provides a package comprising a carton and a secondary container disposed within the carton, the secondary container comprising first and second portions which portions are secured together to form a seal which closes the secondary container, the carton comprising an opening mechanism structured and arranged to cooperate with the first and second portions of the secondary container to facilitate breaking of said seal and opening of the secondary container.
Preferably, the first and second portions of the secondary container each extend beyond the seal and the carton comprises front and back panels, first ends of which are moveable relative to one another and opposing second ends of which are joined and fixedly spaced apart from one another by a base structure and the carton comprising an opening mechanism comprising first and second panels each hinged to the first end of a respective one of the front and back panels such that each of the first and second panels is accessible
and co-operable with a respective one of the first and second portions of the secondary container and moveable relatively away from one another with said front and back panel and said first and second portions to facilitate breaking of the seal and opening of the secondary container.
Preferably, the first and second portions of the secondary container are each disposed in overlapping relationship with a respective one of the first and second panels of the carton and wherein the first and second panels are each grippable at opposed sides simultaneously with the first and second portions to pull the first and second panels and first and second portions apart to facilitate breaking of said seal and opening of the secondary container.
Preferably the opening mechanism of the carton comprises first and second panels, the first and second portions of the secondary container each extend upwardly beyond the seal and are juxtaposed to the first and second panels of the carton and wherein the first and second panels are operable with the first and second portions to facilitate breaking of said seal and opening of the secondary container.
Preferably the first portion of the secondary container is disposed in overlapping relationship with the first panel of the carton such that the first portion and first panel are grippable simultaneously to facilitate separation of the first portion of the secondary container from the second portion of the secondary container for breaking the seal.
Preferably the second portion of the secondary container is disposed in overlapping relationship with the second panel of the carton such that the second portion and second panel are grippable simultaneously to facilitate separation of the second portion of the secondary container from the first portion of the secondary container for breaking the seal.
Preferably the first portion of the secondary container is bonded to the first panel of the carton and/or the second portion of the secondary container is bonded to the second panel of the carton.
Preferably the first and/or second panel of the carton is hinged to the carton along a fold line comprising a series of half-depth cuts to facilitate hinging of the first and/or second panel. Preferably, the fold line is aligned with the seal of the secondary container.
Preferably the first and/or second panel of the carton comprises a cut-out portion provided to facilitate the gripping of the associated first and/or second portion of the secondary container.
Optionally, the carton comprises a front panel and a cover flap, the first panel of the carton is hinged to the front panel and the cover panel is disposed in overlapping relationship with the front panel.
Preferably the cover flap is bonded to the front panel and comprises a pull tab for facilitating the detachment of the cover flap from the front panel for opening the carton.
Preferably the front panel comprises a bonding portion defined by a half-depth cut and the cover flap is bonded to the front panel in the region of the bonding portion.
Preferably the carton is recloseable and wherein the first and second portions of the secondary container are sandwiched between the first and second panels of the carton when the carton is reclosed.
Optionally, the base structure is a composite panel structure comprising a fold line and wherein the weight of the secondary container maintains the base structure in an unfolded form to space said front and back panels.
Preferably the cover flap and front panel comprise complementary and co-operative engaging elements for enabling reclosing of the carton.
According to a second aspect the invention provides a carton for use in a package according to any preceding paragraph.
According to yet a further aspect of the invention, there is provided a blank for forming a carton for use in a package according to any preceding paragraph.
According to yet a further aspect of the invention, there is provided a part-formed flat- folded carton for forming a carton for use in a package according to any preceding paragraph.
According to a further aspect, the invention provides a package which comprises a carton and a secondary container disposed within the carton, the carton comprises a bottom wall, front and back panels and first and second panels hinged to the back and front panels respectively, the secondary container is formed from flexible material and comprises first and second portions which first and second portions are secured together to form a seal which closes the secondary container, the first and second panels of the carton are bonded to and arranged to cooperate with the first and second portions of the secondary container to facilitate breaking of said seal and opening of the secondary container.
A further aspect of the invention provides a method of forming a package comprising a secondary container and a carton, the secondary container comprising first and second portions which portions are secured together to form a seal which closes the secondary container and the first and second portions of the secondary container each extend beyond the seal and the carton comprising front and back panels, first ends of which are moveable relative to one another and opposing second ends of which are joined and fixedly spaced apart from one another by a base structure and the carton further comprising first and second panels each hinged to the first end of a respective one of the front and back panels the method comprising:
(i) providing the part-formed carton in an open condition, wherein the front and back panels are spaced at their first and second ends; (ii) loading said secondary container between said front and back panels and onto said base structure; (iii) aligning said first and second portions of the secondary container with said first and second panels and sandwiching said first and second portions between the first and second panels; (iv) folding together the first and second panels substantially into overlapping relationship with the front or back panel of the carton; and (v) using said closing means to secure the first and second panels in that folded overlapping relationship and thereby completing formation of the package.
Preferably, in the above method, after loading the secondary container, the method further comprises: (vi) folding the first and second panels outwardly away from the secondary container; and
(vii) applying securing means to either the first and second portions of the secondary container and/or the first and second panels of the carton thereby securing the first portion to the first panel and the second portion to the second panel.
BRIEF DESCRIPTION OF THE DRAWINGS
An exemplary embodiment of the invention will now be described with reference to the accompanying drawings, in which:
Fig. 1 shows a plan view of a blank for forming a carton according to a first embodiment of the invention;
Fig. 2A shows a package comprising a carton formed from the blank of figure 1 and a secondary container;
Fig. 2B Illustrates a secondary container;
Fig. 3 illustrates the package of Figure 2A being opened;
Fig. 4 illustrates the package of Figure 2A being opened;
Fig. 5 illustrates a first step in the opening of the secondary container using an opening mechanism of the carton;
Fig. 6 illustrates a second step in the opening of the secondary container using an opening mechanism of the carton;
Fig. 7 contains a further illustration of a second step in the opening of the secondary container using the carton;
Fig. 8 shows the secondary container having been opened;
Fig. 9 contains a further illustration of the secondary container having been opened;
Fig. 10 contains a further illustration of the secondary container having been opened;
Fig. 11 shows a step in the reclosing of the package; and
Fig. 12 shows the reclosed package.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENT
Figure 1 shows a blank 10 which is foldable to form a carton for containing a secondary container 8 (see Figure 2B). A package 6 comprising the carton and secondary container 8 is shown in Figure 2A. Referring to Figure 1, the blank 10 is formed of paperboard; any suitable foldable sheet material can be used to form the blank 10.
The blank 10 is foldable into a partially-formed flat folded carton (not shown) that is provided to a converting plant where the partially-formed flat folded carton is erected into an open form; loaded with the secondary container 6 and closed to form the finished package 6 shown in Figure 2A. Further detail regarding the lay-out of blank 10 and the specific constructional steps required to assemble blank 10 into a carton are provided below. The description then focuses upon a co-operative opening mechanism and a reclosing mechanism provided by the present invention.
Referring to Figure 1, the blank 10 comprises the following series of panels: a back panel 12; first bottom closure panel 20; first side panel 14; front panel 16; cover flap 35; second bottom closure panel 24; second side panel 18; glue flap 104 and closure panels 22, 26. The main panels of the blank 10 are connected along fold lines (depicted in Figure 1 by dashed lines) 4O7 44, 5O7 62, 64, 66, 72, 74/76 and 78/80. The specific arrangement of panels, size of panels and relative height of panels shown are illustrative only and in other embodiments the configuration of the carton blank will take alternative forms. Specifically it is envisaged that the bottom closure structure may take a variety of formats for example only two panels are required to form a bottom structure in one embodiment and in another embodiment a crash bottom structure as is known in the art is employed. The first and second side panels 14, 18 are in other embodiments co-extensive with the front and back panels 16, 12.
In addition to the main panels a second panel 32 is hinged to the back panel 12 along fold line 38. In this embodiment fold line 38 comprises an interrupted series of cut lines to enable the second panel 32 to be foldable in a 360° rotation. The cover flap 35 comprises: a first panel 30; engaging tab 37 and pull tab 36. The cover flap 35 is hinged by fold line 62 to front panel 16. First panel 30 is also hinged by fold line 60 to portion 34 of the cover flap. Portion 28 of the cover flap is provided with angled lines of demarcation or fold lines 56 and 54. These angled lines of demarcation 56, 54 converge at cutline 58. Cutline 58 defines the engaging tab 37 or first part of a locking mechanism 37. Cutline 58 terminates at each end in an arcuate cut 102 which curves oppositely to the main portion of cut line 58. The front panel 12 comprises a bonding region 90 defined by a half- depth cut line 88; a second part of a locking mechanism 84 is provided by an aperture 84 defined by cutline 86 and nick cuts 92 disposed at both upper edges of aperture 84.
Also shown on the blank 10 are areas of paperboard which are provided varnish free. Preferably the blank 10 is formed from a coated material and the coated side enables for the printing of graphics. The varnish-free patches 98 and 100 are prepared in this manner so that upon assembling the blank 10 into a carton, glue, adhesive or other bonding means can be applied to these areas and a secure bond will be achieved. In the illustration of blank 10 in Figure 1, the varnish free areas are depicted by cross-hatching. The blank 10 shown in figure 1 is "varnished side" or "coated side" facing out and the diagonal lines represent areas where glue is applied onto the opposite , non-coated, side of the blank 10.
Additionally, blank 10 shows areas where preferably adhesive, glue or other bonding means is applied during the construction of the blank 10 into a carton. These gluing areas 94, 96 are depicted by diagonal lines.
In order that the blank 10 can be part assembled and then shipped in a flat-form, optional crease lines 42, 46, 48, 68, 70 are provided. By providing these optional crease lines 42, 46, 48, 68, 70, the blank 10 can be part-formed and then transported in an efficient manner.
To construct the blank 10 into a part formed carton, the blank 10 is reversed such that the "non-varnished side" of the blank 10 is facing outwards. First bottom closure panel 20 is folded upwardly about fold line 40 into face contacting relationship with back panel 12. Simultaneously or subsequently glue panel 106 is folded about fold line 42 into overlapping relationship with first bottom closure panel 20. Fold line 42 preferably comprises an alternating cut - crease line arrangement. Closure panels 22, 26 and second bottom closure panel 24 are also folded upwardly about respective fold lines 74/76, 78/80 and 64 into flat face contacting relationship with the respective side panel 14, 18 and back panel 16. Glue flap 104, together with half of closure panel 26 is then folded about fold lines 68/70 into overlapping relationship with the other half of closure panel 26 and a portion of back panel 16. Glue is then applied optionally in the configurations 94 and 96 as shown. The back panel 16 together with half of first side panel 14 and the folded second side panel 18 is then folded about crease line 46/48 such that cross-hatched (non-varnished) portions 100, 98 of the glue flap 104 and second bottom closure panel 24 are overlaid onto glued areas 94 and 96 respectively.
Preferably the above described steps of construction can be performed in a straight line machine where rotation of the blank 10 during construction is not required. However, it will be understood by one skilled in the art upon reading the foregoing that the above sequence of folding and gluing operations is optional and construction of a carton from the blank 10 may be achieved in a number of ways. Where, in other embodiments, an alternative configuration of blank 10 to that depicted in Figure 1 is provided, the construction sequence may be different to the non-limiting example described.
The flat-formed partially constructed carton formed after performing the above described steps is then supplied to another packaging line where the carton is opened, optionally, by bringing together the creased portions 46 and 68 of first and second side panels 14 and 18. This results in the automatic set-up of a composite base wall 20, 24, 22, 26. As the composite base wall 20, 24, 22, 26 is formed, the front panel 12 and back panel 16 are spaced apart. The upper portion of the carton is thereby ready to receive a secondary container δ.
In the present embodiment, the secondary container 8 is a sachet or pouch, containing articles such as truffles. The secondary container 8 is shown in Figure 2B. First and second portions Sl, S2 are joined together by a seal S. Additionally; the secondary container comprises a closed base portion and sides adjoining the first and second portions Sl, S2. It
will be understood that such a secondary container 8 is likely to be flexible, non rigid and the invention is intended for delicate articles that need to be well sealed within the secondary container 8. Once the articles are retained, the secondary container 8 needs to be handled carefully to avoid damaging or spoiling of the goods contained therein. In this embodiment, the secondary container 8 is formed from a foil lined sheet material. The secondary container 8 (illustrated in an opened position in Figure 10) may be formed by sealing both ends of a cylindrical shaped portion of foil lined sheet material. At least one end of the secondary container is sealed by bonding together first and second portions Sl, S2, which portions extend (upwardly) beyond the plane of the seal S. The sealed secondary container 8 or sachet may be assembled loaded and sealed in a separate process. Alternatively, the construction of the secondary container 8; its loading and sealing may be performed in the same processing machine as that which supplies the opened cartons for loading. The sealed secondary container 8 is then loaded through the top, open end of the carton, between the front and back panels 12, 16. The secondary container is then disposed within the carton and the secondary container 8 rests on the composite bottom wall 20, 22, 24, 26.
The seal S of the secondary container 8 is shown in Figure 6. The first and second portions of the secondary container 8 that extend upward beyond the seal S are denoted by Sl and S2 (see Figure 8). In this embodiment the first and second portions Sl, S2 are bonded to the first and second panels 30, 32. This bonding step preferably is performed after the secondary package has been loaded and sealed and placed within the carton. Bonding first portion Sl to first panel 30 and bonding second portion S2 to second panel 32 is optional, though preferable. By bonding the secondary package above the seal S to the carton in this way, the first and second panels 30, 32 reinforce the secondary package in a region of focussed stress when the secondary package is being manipulated to break the seal, by pulling the first and second portions Sl, S2 apart. Nevertheless, even without bonding the first and second portions Sl, S2 to the first and second panels 30, 32, the first and second panels 30, 32 provide a more resilient and less flexible grasping point and provide a reinforcement to the first and second portions Sl, S2 of the foil secondary container 8. Once the first and second portions Sl, S2 have been bonded to the first and second panels 30, 32, or simply overlaid therewith, the construction of package 6 can be completed. The construction is completed by bringing together the first and second panels 30, 32 (and thus sandwiching the first and second portions Sl, S2, there between); applying glue to bonding region 90 and then folding the cover flap 35 and second panel 32 about fold lines 62 and 38 respectively. The second panel 32 is thereby disposed in face contacting relationship with the front panel 12 and the cover flap 35 is thereby disposed in face contacting relationship with, and bonded to, the front panel 12. The completed package 6 is shown in Figure 2A.
The package 6 is opened by breaking the bond between cover flap 35 and bonding region 90. To facilitate this, pull tab 36, defined by arcuate crease line 52 is optionally provided.
The pull tab 36 can be grasped and used to lift the cover flap 35 away from the front panel 12. Additionally, the bonding region 90 by being defined by a half-depth cut 88 is weakened and the when the cover flap 35 is lifted, the fibre bond of the paperboard in the bonding region fails before the adhesive bond between the cover flap and bonding region does. The half-depth cut 88 enables the fibre bond of the paperboard to break and the cover flap 35 is then foldable about fold line 62 to open the package 6. By providing the optionally weakened arrangement 88, the fibre-bond is encouraged to break without the cover flap 35 tearing, breaking or being damaged in any other way which would prevent it being used for re-closing the carton. The opened package is shown in Figures 3 and 4. It can be seen that where the fibre bond of the paperboard has broken in the bonding region 90, paperboard has been removed from the bonding region 90 and can be seen attached to the cover flap 35. (The bonding region 90 defined by half-depth cut line 88 is optional and alternatively in other embodiments a weaker adhesive bond may be used which will break before the fibre bond of the paperboard). Other securing means for attaching the cover flap 35 to the front panel 12 which can then be broken without reducing the usefulness of the cover flap 35 for re-closing the carton can be used.
Once the package 6 has been opened, the cut-out defined by arcuate cut 82 (see Figure 4) can be used to separate the second panel 32 and first panel 30. Referring now to figures 5 - 8 the method of opening the secondary container using the carton is illustrated. A consumer grips first panel 30 and first portion Sl with a first hand Hl and simultaneously grips second panel 32 and second portion S2 using a second hand H2. Fold lines 38 and 62 are substantially parallel or aligned with the seal S. By pulling apart the first and second panels 30, 32, the seal S can be cleanly broken and the secondary package 8 opened, as shown in Figures 8 - 10. The opening O created by breaking the seal S is shown in Figure 9.
The first and second panels 30, 32 together with the body of the carton, provide reinforcement and a guide to encourage the seal S to break cleanly. Ripping or tearing of the secondary package 8 in an undesirable manner, that could result in the spilling of articles, for example truffles from the secondary package, is avoided or at least mitigated by the carton controlling the distribution of the pulling forces applied to the secondary container 8. Additionally the crease lines 38 and 62 by being substantially parallel to the seal S serve to prevent the forces applied to break the seal S from being dissipated past the seal S and serve to concentrate the applied pulling forces onto the seal S itself.
A second aspect of the invention provides a reclosing mechanism that may provide a sufficiently tight re-seal to minimise perishing of the contents. Firstly, the first and second portions Sl, S2 of the secondary container are sandwiched between the first and second panels 30, 32 (see Figure 11) and then the cover flap and second panel 32 folded into face
contacting relationship with the front panel 16. The angled lines of demarcation 56, 54 can then be deployed to manipulate the first part of a locking mechanism, in this embodiment, the locking tab 37, (defined by cutline 58) into engagement with the second part of the locking mechanism, ( in this embodiment the aperture 84 and nick cuts 92) thereby engaging and locking together the cover panel 35 with the front panel 12. The re-closed package 6 is shown in Figure 12
It can be appreciated that various changes may be made within the scope of the present invention, for example, the size and shape of the panels may be adjusted to accommodate secondary containers of differing size or shape. It is envisaged that invention is applicable to types of secondary container other than that shown, for example a semi-rigid container with a weak or flexible upper portion. In other embodiments of the invention it is envisaged that the complementary locking mechanism may take different formats and the number and arrangement of panels to which the secondary container is bonded may also differ, for example; in another embodiment, the carton comprises three panels and the secondary container has three portions which are bonded to the three panels. In yet a further embodiment it is envisaged that four panels in a substantially square arrangement are provided and two opposed panels are creased to be disposed between the first and second panels. Additionally, four portions of the secondary container are provided for cooperation with the four panels. It will be recognised that as used herein, directional references such as "top", "bottom", "front", "back", "upward" "end", "side", "inner", "outer", "upper" and "lower" do not limit the respective panels to such orientation, but merely serve to distinguish these panels from one another. Any reference to hinged connection should not be construed, unless otherwise stated, as necessarily referring to a single fold line only; indeed it is envisaged that hinged connection can be formed from one or more of the following, a short slit, a frangible line and/or a fold line without departing from the scope of the invention.
Claims
1. A package comprising a carton and a secondary container disposed within the carton, the secondary container comprising first and second portions which portions are secured together to form a seal which closes the secondary container and the first and second portions of the secondary container each extend beyond the seal, the carton comprising front and back panels, first ends of which are moveable relative to one another and opposing second ends of which are joined and fixedly spaced apart from one another by a base structure and the carton comprising an opening mechanism comprising first and second panels each hinged to the first end of a respective one of the front and back panels such that each of the first and second panels is accessible and co-operable with a respective one of the first and second portions of the secondary container and moveable relatively away from one another with said front and back panel and with said first and second portions to facilitate breaking of the seal and opening of the secondary container.
2. A package according to claim 1 wherein the first and second portions of the secondary container are each disposed in overlapping relationship with a respective one of the first and second panels of the carton and wherein the first and second panels are each grippable at opposed sides simultaneously with the first and second portions to pull the first and second panels and first and second portions apart to facilitate breaking of said seal and opening of the secondary container.
3. A package according to any one of the preceding claims wherein the first portion of the secondary container is bonded to the first panel of the carton and/or the second portion of the secondary container is bonded to the second panel of the carton.
4. A package according to any one of the preceding claims wherein the first and/or second panel of the carton is hinged to the carton along a fold line comprising a series of half-depth cuts to facilitate hinging of the first and/or second panel and wherein the fold line is aligned with the seal of the secondary container.
5. A package according to any one of the preceding claims wherein the first and/or second panel of the carton comprises a cut-out portion provided to facilitate the gripping of the associated first and/or second portion of the secondary container.
6. A package according to claim 5 wherein the carton comprises a cover flap foldable into overlapping relationship with the front panel for reclosing the carton.
7. A package according to claim 6 wherein the cover flap is bonded to the front panel and comprises a pull tab for facilitating the detachment of the cover flap from the front panel for opening the carton.
8. A package according to claim 7 wherein the front panel comprises a bonding portion defined by a half-depth cut and the cover flap is bonded to the front panel in the region of the bonding portion.
9. A package according to any one of the preceding claims wherein the carton is recloseable and wherein the first and second portions of the secondary container are sandwiched between the first and second panels of the carton when the carton is reclosed.
10. A package according to any one of the preceding claims 6 to 9 wherein the cover flap and front panel comprise complementary and co-operative engaging elements for enabling reclosing of the carton.
11. A package according to any preceding claim, wherein said base structure is a composite panel structure comprising a fold line and wherein the weight of the secondary container maintains the base structure in an unfolded form to space said front and back panels.
12. A carton for use in a package according to any preceding claim.
13. A blank for forming a carton for use in a package according to any preceding claim.
14. A part-formed flat-folded carton for use in a package according to any preceding claim.
15. A package, carton, blank or part-formed flat-folded carton substantially as hereinbefore described with reference to and/or as illustrated in the accompanying drawings.
16. A package comprising a carton and a secondary container disposed within the carton, the carton comprising a bottom wall, front and back panels and first and second panels hinged to the back and front panels respectively, the secondary container being formed from flexible material and comprising first and second portions, said first and second portions being secured together to form a seal for closing the secondary container and each of said first and second portions extends beyond that seal, the first and second panels of the carton being bonded to and arranged to cooperate with the first and second portions of the secondary container to facilitate breaking of said seal and opening of the secondary container.
17. A method of forming a package comprising a secondary container and a carton, the secondary container comprising first and second portions which portions are secured together to form a seal which closes the secondary container and the first and second portions of the secondary container each extend beyond the seal and the carton comprising front and back panels, first ends of which are moveable relative to one another and opposing second ends of which are joined and fixedly spaced apart from one another by a base structure and the carton further comprising first and second panels each hinged to the first end of a respective one of the front and back panels the method comprising:
(i) providing the part-formed carton in an open condition, wherein the front and back panels are spaced at their first and second ends;
(ii) loading said secondary container between said front and back panels and onto said base structure;
(iii) aligning said first and second portions of the secondary container with said first and second panels and sandwiching said first and second portions between the first and second panels;
(iv) folding together the first and second panels substantially into overlapping relationship with the front or back panel of the carton; and (v) using said closing means to secure the first and second panels in that folded overlapping relationship and thereby completing formation of the package.
18. A method according to claim 17 where after loading the secondary container, the method further comprises:
(vi) folding the first and second panels outwardly away from the secondary container; and (vii) applying securing means to either the first and second portions of the secondary container and/or the first and second panels of the carton thereby securing the first portion to the first panel and the second portion to the second panel.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB0720604.8 | 2007-10-22 | ||
GB0720604A GB0720604D0 (en) | 2007-10-22 | 2007-10-22 | Package with opening feature |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2009055439A1 true WO2009055439A1 (en) | 2009-04-30 |
Family
ID=38814224
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2008/080746 WO2009055439A1 (en) | 2007-10-22 | 2008-10-22 | Package with opening feature |
Country Status (2)
Country | Link |
---|---|
GB (1) | GB0720604D0 (en) |
WO (1) | WO2009055439A1 (en) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2345486A (en) * | 1942-08-24 | 1944-03-28 | Leebov Nathan | Receptacle |
EP0160619A2 (en) * | 1984-04-30 | 1985-11-06 | SIG Schweizerische Industrie-Gesellschaft | Reclosable package |
EP0712785A1 (en) * | 1994-11-18 | 1996-05-22 | Groupe Danone | Reclosable opening means for a bag |
US6216943B1 (en) * | 2000-04-03 | 2001-04-17 | Smurfit-Stone Container Corporation | Fresh fold package |
US20040004111A1 (en) * | 2002-07-08 | 2004-01-08 | Cardinale Salvatore J. | Insulated water-tight container |
-
2007
- 2007-10-22 GB GB0720604A patent/GB0720604D0/en not_active Ceased
-
2008
- 2008-10-22 WO PCT/US2008/080746 patent/WO2009055439A1/en active Application Filing
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2345486A (en) * | 1942-08-24 | 1944-03-28 | Leebov Nathan | Receptacle |
EP0160619A2 (en) * | 1984-04-30 | 1985-11-06 | SIG Schweizerische Industrie-Gesellschaft | Reclosable package |
EP0712785A1 (en) * | 1994-11-18 | 1996-05-22 | Groupe Danone | Reclosable opening means for a bag |
US6216943B1 (en) * | 2000-04-03 | 2001-04-17 | Smurfit-Stone Container Corporation | Fresh fold package |
US20040004111A1 (en) * | 2002-07-08 | 2004-01-08 | Cardinale Salvatore J. | Insulated water-tight container |
Also Published As
Publication number | Publication date |
---|---|
GB0720604D0 (en) | 2007-11-28 |
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