WO2008007762A1 - Composition de résine photosensible, produit stratifié de celle-ci, objet durci obtenu à partir de celle-ci, et procédé de formation d'un motif à partir de la composition (2) - Google Patents
Composition de résine photosensible, produit stratifié de celle-ci, objet durci obtenu à partir de celle-ci, et procédé de formation d'un motif à partir de la composition (2) Download PDFInfo
- Publication number
- WO2008007762A1 WO2008007762A1 PCT/JP2007/063954 JP2007063954W WO2008007762A1 WO 2008007762 A1 WO2008007762 A1 WO 2008007762A1 JP 2007063954 W JP2007063954 W JP 2007063954W WO 2008007762 A1 WO2008007762 A1 WO 2008007762A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- resin composition
- photosensitive resin
- pattern
- epoxy resin
- composition
- Prior art date
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- 239000011342 resin composition Substances 0.000 title claims abstract description 70
- 238000000034 method Methods 0.000 title claims description 15
- 239000000203 mixture Substances 0.000 title description 28
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 75
- 239000003822 epoxy resin Substances 0.000 claims abstract description 73
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims abstract description 46
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical group C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 claims abstract description 24
- 229920003986 novolac Polymers 0.000 claims abstract description 18
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 claims abstract description 14
- 235000010290 biphenyl Nutrition 0.000 claims abstract description 13
- 239000004305 biphenyl Substances 0.000 claims abstract description 13
- 125000006340 pentafluoro ethyl group Chemical group FC(F)(F)C(F)(F)* 0.000 claims abstract description 5
- JFZKOODUSFUFIZ-UHFFFAOYSA-N trifluoro phosphate Chemical compound FOP(=O)(OF)OF JFZKOODUSFUFIZ-UHFFFAOYSA-N 0.000 claims abstract description 5
- 239000003999 initiator Substances 0.000 claims abstract description 4
- 239000003505 polymerization initiator Substances 0.000 claims description 29
- 241001061127 Thione Species 0.000 claims description 27
- 229920005989 resin Polymers 0.000 claims description 24
- 239000011347 resin Substances 0.000 claims description 24
- 239000004593 Epoxy Substances 0.000 claims description 23
- 239000000758 substrate Substances 0.000 claims description 18
- 239000000126 substance Substances 0.000 claims description 15
- 239000002904 solvent Substances 0.000 claims description 13
- 239000000178 monomer Substances 0.000 claims description 10
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 9
- 239000007787 solid Substances 0.000 claims description 9
- 150000001875 compounds Chemical class 0.000 claims description 7
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 6
- 125000000217 alkyl group Chemical group 0.000 claims description 4
- 125000004432 carbon atom Chemical group C* 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 claims description 3
- 230000035945 sensitivity Effects 0.000 abstract description 6
- 239000007983 Tris buffer Substances 0.000 abstract description 5
- 229940106691 bisphenol a Drugs 0.000 abstract 1
- 238000012663 cationic photopolymerization Methods 0.000 abstract 1
- RWSOTUBLDIXVET-UHFFFAOYSA-O sulfonium Chemical compound [SH3+] RWSOTUBLDIXVET-UHFFFAOYSA-O 0.000 abstract 1
- 239000010408 film Substances 0.000 description 42
- -1 triphenyl sulfone Chemical class 0.000 description 21
- 239000003795 chemical substances by application Substances 0.000 description 13
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 11
- 229910052782 aluminium Inorganic materials 0.000 description 11
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- 239000000047 product Substances 0.000 description 9
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- 229910052710 silicon Inorganic materials 0.000 description 5
- 239000010703 silicon Substances 0.000 description 5
- 150000003457 sulfones Chemical class 0.000 description 5
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 4
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- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 4
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 4
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- NWVVVBRKAWDGAB-UHFFFAOYSA-N p-methoxyphenol Chemical compound COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 4
- 239000003208 petroleum Substances 0.000 description 4
- 229920001155 polypropylene Polymers 0.000 description 4
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 4
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- 239000004416 thermosoftening plastic Substances 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
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- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 230000002411 adverse Effects 0.000 description 3
- 125000003545 alkoxy group Chemical group 0.000 description 3
- 239000002518 antifoaming agent Substances 0.000 description 3
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- 125000004178 (C1-C4) alkyl group Chemical group 0.000 description 2
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- 125000001255 4-fluorophenyl group Chemical group [H]C1=C([H])C(*)=C([H])C([H])=C1F 0.000 description 2
- FVCSARBUZVPSQF-UHFFFAOYSA-N 5-(2,4-dioxooxolan-3-yl)-7-methyl-3a,4,5,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C(C(OC2=O)=O)C2C(C)=CC1C1C(=O)COC1=O FVCSARBUZVPSQF-UHFFFAOYSA-N 0.000 description 2
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical group [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 2
- WPDAVTSOEQEGMS-UHFFFAOYSA-N 9,10-dihydroanthracene Chemical compound C1=CC=C2CC3=CC=CC=C3CC2=C1 WPDAVTSOEQEGMS-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 2
- 241000534944 Thia Species 0.000 description 2
- 230000001476 alcoholic effect Effects 0.000 description 2
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 125000006267 biphenyl group Chemical group 0.000 description 2
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 2
- 150000001768 cations Chemical class 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
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- YRHRIQCWCFGUEQ-UHFFFAOYSA-N thioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC=CC=C3SC2=C1 YRHRIQCWCFGUEQ-UHFFFAOYSA-N 0.000 description 2
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- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 description 1
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- CGEVZNOVCLMCAE-UHFFFAOYSA-N 1-$l^{1}-sulfanyl-4-methoxybenzene Chemical compound COC1=CC=C([S])C=C1 CGEVZNOVCLMCAE-UHFFFAOYSA-N 0.000 description 1
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- BDPJILVXUVJWBF-UHFFFAOYSA-N 2-ethyl-9,10-dipropoxyanthracene Chemical compound CCC1=CC=C2C(OCCC)=C(C=CC=C3)C3=C(OCCC)C2=C1 BDPJILVXUVJWBF-UHFFFAOYSA-N 0.000 description 1
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- XAQHXGSHRMHVMU-UHFFFAOYSA-N [S].[S] Chemical compound [S].[S] XAQHXGSHRMHVMU-UHFFFAOYSA-N 0.000 description 1
- 238000002835 absorbance Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000003377 acid catalyst Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000002318 adhesion promoter Substances 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- 150000001454 anthracenes Chemical class 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- JRPBQTZRNDNNOP-UHFFFAOYSA-N barium titanate Chemical compound [Ba+2].[Ba+2].[O-][Ti]([O-])([O-])[O-] JRPBQTZRNDNNOP-UHFFFAOYSA-N 0.000 description 1
- 229910002113 barium titanate Inorganic materials 0.000 description 1
- 230000001588 bifunctional effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- FQEKAFQSVPLXON-UHFFFAOYSA-N butyl(trichloro)silane Chemical compound CCCC[Si](Cl)(Cl)Cl FQEKAFQSVPLXON-UHFFFAOYSA-N 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 125000001309 chloro group Chemical group Cl* 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000007859 condensation product Substances 0.000 description 1
- XCJYREBRNVKWGJ-UHFFFAOYSA-N copper(II) phthalocyanine Chemical compound [Cu+2].C12=CC=CC=C2C(N=C2[N-]C(C3=CC=CC=C32)=N2)=NC1=NC([C]1C=CC=CC1=1)=NC=1N=C1[C]3C=CC=CC3=C2[N-]1 XCJYREBRNVKWGJ-UHFFFAOYSA-N 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- WCOATMADISNSBV-UHFFFAOYSA-K diacetyloxyalumanyl acetate Chemical compound [Al+3].CC([O-])=O.CC([O-])=O.CC([O-])=O WCOATMADISNSBV-UHFFFAOYSA-K 0.000 description 1
- QUSQOXBLTWQHMU-UHFFFAOYSA-H dialuminum hexahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Al+3].[Al+3] QUSQOXBLTWQHMU-UHFFFAOYSA-H 0.000 description 1
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 1
- JPZJANYNZOVAQN-UHFFFAOYSA-N diethoxy(propoxy)alumane Chemical compound CCCO[Al](OCC)OCC JPZJANYNZOVAQN-UHFFFAOYSA-N 0.000 description 1
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 1
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- FWDBOZPQNFPOLF-UHFFFAOYSA-N ethenyl(triethoxy)silane Chemical compound CCO[Si](OCC)(OCC)C=C FWDBOZPQNFPOLF-UHFFFAOYSA-N 0.000 description 1
- NKSJNEHGWDZZQF-UHFFFAOYSA-N ethenyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C=C NKSJNEHGWDZZQF-UHFFFAOYSA-N 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 1
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 125000001153 fluoro group Chemical group F* 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 239000011630 iodine Substances 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 1
- GRURXNZQEMTGGF-UHFFFAOYSA-N methyl 9,10-dimethoxyanthracene-2-carboxylate Chemical compound C1=CC=CC2=C(OC)C3=CC(C(=O)OC)=CC=C3C(OC)=C21 GRURXNZQEMTGGF-UHFFFAOYSA-N 0.000 description 1
- WVZHFJHADLSWSO-UHFFFAOYSA-N methyl 9,10-dimethoxyanthracene-2-sulfonate Chemical compound COS(=O)(=O)C1=CC=C2C(OC)=C(C=CC=C3)C3=C(OC)C2=C1 WVZHFJHADLSWSO-UHFFFAOYSA-N 0.000 description 1
- BEARMXYKACECDH-UHFFFAOYSA-N methylsulfonylmethylbenzene Chemical compound CS(=O)(=O)CC1=CC=CC=C1 BEARMXYKACECDH-UHFFFAOYSA-N 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 229910052901 montmorillonite Inorganic materials 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- PHQOGHDTIVQXHL-UHFFFAOYSA-N n'-(3-trimethoxysilylpropyl)ethane-1,2-diamine Chemical compound CO[Si](OC)(OC)CCCNCCN PHQOGHDTIVQXHL-UHFFFAOYSA-N 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- IWDCLRJOBJJRNH-UHFFFAOYSA-N para-hydroxytoluene Natural products CC1=CC=C(O)C=C1 IWDCLRJOBJJRNH-UHFFFAOYSA-N 0.000 description 1
- UZRUZACOSHWLOC-UHFFFAOYSA-M phenoxyaluminum Chemical compound [Al]OC1=CC=CC=C1 UZRUZACOSHWLOC-UHFFFAOYSA-M 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 229920006393 polyether sulfone Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 125000002572 propoxy group Chemical group [*]OC([H])([H])C(C([H])([H])[H])([H])[H] 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 125000003698 tetramethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- YFNKIDBQEZZDLK-UHFFFAOYSA-N triglyme Chemical compound COCCOCCOCCOC YFNKIDBQEZZDLK-UHFFFAOYSA-N 0.000 description 1
- LENZDBCJOHFCAS-UHFFFAOYSA-N tris Chemical compound OCC(N)(CO)CO LENZDBCJOHFCAS-UHFFFAOYSA-N 0.000 description 1
- CIOXFKGQNIJXKF-UHFFFAOYSA-N tris(2-methoxyethoxy)silane Chemical compound COCCO[SiH](OCCOC)OCCOC CIOXFKGQNIJXKF-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/038—Macromolecular compounds which are rendered insoluble or differentially wettable
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/20—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
- C08G59/32—Epoxy compounds containing three or more epoxy groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/68—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the catalysts used
- C08G59/687—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the catalysts used containing sulfur
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/0045—Photosensitive materials with organic non-macromolecular light-sensitive compounds not otherwise provided for, e.g. dissolution inhibitors
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/038—Macromolecular compounds which are rendered insoluble or differentially wettable
- G03F7/0385—Macromolecular compounds which are rendered insoluble or differentially wettable using epoxidised novolak resin
Definitions
- Photosensitive resin composition laminate thereof, cured product thereof, and pan forming method using the composition (2)
- the present invention relates to a photosensitive resin composition capable of forming a pattern with high resolution and a high aspect ratio, a laminate thereof, a cured product thereof, and a pattern forming method using the composition.
- Photoresistable resists have recently been used extensively in semiconductor and MEMS (microelectro-mechanical systems) applications. In such an application, photolithography is performed by patterning exposure on a substrate, and then it is achieved by selectively removing an exposed area or a non-exposed area by developing with a developer. Resist that can be photolithographically processed (photoresist) is either positive or negative type, and those that dissolve in the developer upon exposure are positive types and those that become insoluble are negative types. High-aspect ratios are required for leading-edge electoric package applications, while in MEMS applications, the ability to form a uniform spin-coating film, a straight shape with a thickness of 100 m or more, and high-aspect ratio photo Lithographic resist is required.
- the aspect ratio is an important characteristic expressed by resist film thickness Z pattern line width and showing the performance of photolithography.
- the composition of this resist is a polyfunctional bisphenol A novolak epoxy resin (Resolution 'Performance' EPON SU-8 resin manufactured by Podakku), Dow Chemical's CYRACURE UVI-6974, a light-powered thione polymerization initiator (this The photopower thione polymerization initiator consists of a propylene carbonate solution of an aromatic sulfo-hexafluoroantimonate).
- This photoresist composition is spin-coated or curtain-coated on various substrates, then the solvent is volatilized by baking to form a solid photoresist layer having a thickness of 100 m or more, contact exposure, Photolithography is performed by irradiating near ultraviolet light through a photomask using various exposure methods such as proximity exposure and projection exposure. Then, it is immersed in a developing solution, the non-exposed area is dissolved, and a high-resolution photomask negative image is formed on the substrate.
- EPON SU-8 resin is a low molecular weight epoxy oligomer having superior characteristics in photolithography processing with a high aspect ratio in a thick film. Its superior features are (1) high epoxy functionality, (2) high branching, (3) high transmittance at 350-450 nm, and (4) low molecular weight necessary and sufficient to form solids. is there. High number of epoxy functional groups and high degree of branching cause sufficient cross-linking under strong acid catalyst, and high transmittance is uniformly irradiated through the thick film, forming a pattern with an aspect ratio of 10 or more with a thick film of 100 m or more. Has resist performance.
- the selection of a resin having a high number of epoxy functional groups and a high degree of branching is an important item for forming a high aspect ratio structure with straight sidewalls.
- the selection of a low molecular weight resin allows a solid layer of thick film photoresist to be performed with a minimum number of coating steps to form a solid layer on the substrate.
- Photopower thione polymerization initiators based on sulfo-um salt or ododonium salt are well known, and useful light-power thione polymerization initiators having appropriate absorbance are disclosed.
- p-Phenol-lentioether is contained (Patent Documents 1 and 2).
- sensitizers such as 2-alkyl-9,10-dimethoxyanthracene or other anthracene, naphthalene, peryl or pyrilil compounds can be added to initiate photo-thion polymerization. Even if it is introduced into the agent (Patent Document 3).
- Negative resists based on the disclosed compounds as described above, suitable for spin coating, are sold by MicroChem and are used commercially, especially in MEMS device components.
- the “SU-8 Series” provided by Micro-Chem is spin-coated at 1000-3000 rpm to form a film with a thickness of 30-100 ⁇ m, and then exposed to 100 m or more after imaging.
- a pattern with an aspect ratio of 10 or more can be formed.
- Patent Document 4 An application such as a dry film resist coated on a substrate such as a polyester film is also disclosed (Patent Document 4).
- a photoimageable cationic polymerizable flame retardant composition suitable for use as a solder mask is disclosed (Patent Documents 5, 6, and 7).
- This bisphenol A and the condensation product of Epiku port Ruhidorin consists of a mixture containing 10 to 80 wt 0/0, bisphenol A climb Kkuepokishi ⁇ 20 to 90 weight 0/0, epoxidized tetrabromobisphenol bisphenol A
- a compositional power containing 35 to 50% by weight and 0.1 to 15% by weight of a light power thione polymerization initiator is also obtained.
- a photopolymerizable compound based on a hydroxyl group-containing additive, a light-power thione polymerization initiator, and an epoxy resin having a functional group number of 1.5 or more is also disclosed.
- Hydroxyl-containing additives have been reported to increase flexibility and reduce stress in thick films of 100 ⁇ m or more (Patent Document 8).
- Patent Document 9 discloses a method of producing a hard epoxy resin system in an EB curable application.
- the main improvement here is the brittleness of the radiation-cured epoxy resin.
- Many structural and consumer resins epoxy resins
- a wide range of tough materials including SU-8 resin is disclosed herein.
- the effectiveness of the invention described in Patent Document 9 is shown by fracture toughness and flexural modulus.
- the tough material described in Patent Document 9 also has various thermoplastics, hydroxyl group-containing thermoplastic oligomers, epoxy-containing thermoplastic oligomers, reactive flexible materials, elastomers, rubbers, and mixtures thereof.
- composition described in Patent Document 9 is a composition applied to a film imaged by non-patterned EB irradiation. Therefore, the characteristics of these compositions when exposed to patterning by UV, X-ray, and EB irradiation. Sex is not a reference for photoimaging applications.
- Patent Document 10 a photoresist composition containing an epoxy
- the composition here must have a sufficient transmittance for exposure irradiation that photodegrades the photoinitiator through the film thickness.
- this photoresist composition has appropriate physical properties such as solder resistance or ink resistance or strength, significant deterioration, or reduced adhesion to withstand various applications. You must have it. If this photoresist composition is used for other applications such as a photoresist for etching, other characteristics are required.
- Patent Document 1 USP5502083
- Patent Document 2 USP6368769
- Patent Document 3 USP5102772
- Patent Document 4 USP4882245
- Patent Document 5 USP5026624
- Patent Document 6 USP5278010
- Patent Document 7 USP5304457
- Patent Document 8 USP4256828
- Patent Document 9 USP5726216
- Patent Document 10 USP5264325
- the sensitivity of the light-powered thione polymerization initiator is low, and therefore a large amount of initiator is included. There is a problem that a mask pattern cannot be faithfully reproduced in a short time.
- the photopower thione polymerization initiator containing SbF6— has relatively high sensitivity, but has the problem of toxicity and limited use.
- the present invention has been made in view of the above-described conventional circumstances, and an object thereof is to provide a photosensitive resin composition capable of forming a pattern with high resolution and high aspect ratio. Means for solving the problem
- the present inventors have intensively conducted experiments and examinations regarding high sensitivity and high resolution in a photosensitive resin composition, and as a result, specific polyfunctional epoxy resin. And a specific photoactive thione polymerization initiator are combined to prepare a photosensitive resin composition, and using this photosensitive resin composition, a resin pattern is formed.
- the present inventors have found that a greaves pattern with a high ratio can be formed. That is, the present invention provides (1) an epoxy resin having a biphenyl structure represented by the following general formula (1) (A-1)
- R and R are each an independent hydrogen atom or an alkyl group having 1 to 4 carbon atoms
- n is an average value and is a real number from 1 to 30.
- Each is an average value and independently represents a real number of 1 or more, and the sum is a real number of 3 to 30.
- each R is an independent glycidyl group or a hydrogen atom, and n is an average value and is a real number of 1 to 30.
- the photoactive thione polymerization initiator (C) is a compound represented by the following formula (4) (A-1)
- a photosensitive resin composition laminate in which any one of the photosensitive resin compositions of (1) to (4) is sandwiched between substrates.
- a cured product comprising any one of the photosensitive resin compositions according to (1) to (4) above.
- the photosensitive resin composition layer obtained by applying any one of the photosensitive resin compositions of (1) to (4) above onto a desired support, and after drying, into a predetermined pattern A pattern forming method comprising exposing to light, performing beta after exposure, developing the resin composition layer, and heat-treating the obtained resin pattern to obtain a cured resin pattern having a predetermined shape.
- the photosensitive resin composition of the present invention includes an epoxy resin (A-1) having a bifur structure represented by the general formula (1) and a polyvalent resin represented by the general formula (2).
- Functional epoxy resin (A-2) Force is also selected One or more epoxy resin (A) and one or more bisphenol A represented by the above general formula (3)
- Functional epoxy It contains a fat (B) and a photocationic polymerization initiator (C) that is sulfo-umtris (pentafluoroethyl) trifluorophosphate, and has a high sensitivity and high aspect ratio resin pattern. Can be formed.
- biphenyl novolac type epoxy resin eg, NC3000H Nippon Gyaku Co., Ltd.
- multifunctional epoxy resin eg, NER7604 Nippon Kayaku
- One or more types of epoxy resin selected for its power and 8-functional bisphenol A novolac type epoxy resin (eg, EPON SU-8 manufactured by Resolution “Performance” products) and the above formula (4
- a combination with a photopower thione polymerization initiator which is a compound represented by
- the epoxy resin (A) is a polyfunctional epoxy resin (A-1) having a biphenyl structure and a polyfunctional epoxy resin (A-2) force selected from one kind or more Many epoxy resins.
- the polyfunctional epoxy resin (A-1) having a biphenyl structure in the present invention has a biphenyl structure containing enough epoxy groups in one molecule to form a thick film pattern.
- Any epoxy resin may be used as long as it is a polyfunctional epoxy resin. These may be used alone or in combination of two or more.
- the epoxy equivalent of the polyfunctional epoxy resin having a biphenyl structure is preferably from 150 to 400. If the epoxy equivalent is smaller than this range, the curing shrinkage is largely unfavorable. On the other hand, if it is larger than this range, the crosslinking density is small. I like it.
- a bifunctional epoxy resin having a biphenyl structure satisfying the above range is particularly preferably a biphenol-nonopolak type epoxy resin (eg, NC3000H manufactured by Nippon Gyaku Co., Ltd.).
- n in the general formula (1) represents the number of repeating units, and is a value obtained by dividing the average molecular weight measured by GPC by the repeating unit molecular weight.
- the polyfunctional epoxy resin (A-1) having the biphenyl structure is represented by the following general formula (1).
- R 1 and R 2 are each independently an hydrogen atom or an alkyl group having 1 to 4 carbon atoms
- n is an average value and is a real number from 1 to 30.
- the polyfunctional epoxy resin (A-2) in the present invention is a thick, alcoholic property of bisphenol F type epoxy resin containing an epoxy group sufficient in one molecule to form a film pattern.
- Any epoxy resin obtained by reaction of hydroxyl group with epichlorohydrin and epoxy resin obtained by reaction of alcoholic hydroxyl group of bisphenol A type epoxy resin with epichlorohydrin It may be greaves. These can be used alone or in combination of two or more.
- the epoxy equivalent of these polyfunctional epoxy resins (A-2) is preferably 150 to 400, and is less than this range, and is not preferable because the curing shrinkage is large and warping and cracks of the cured product are likely to occur.
- NER-7604 epoxy equivalent 325)
- NER-1320 epoxy equivalent 315
- t, u and V in the general formula (2) represent the number of repeating units, and are values obtained by dividing the average molecular weight measured by GPC by the repeating unit molecular weight.
- the polyfunctional epoxy resin (A-2) is represented by the following general formula (2).
- the bisphenol A novolak type polyfunctional epoxy resin (B) in the present invention is a bisphenol A novolak type polyfunctional epoxy resin containing a sufficient number of epoxy groups in one molecule to form a film pattern. Any epoxy resin may be used as long as it is a functional epoxy resin. These can be used alone or in admixture of two or more.
- bisphenol A novolac type polyfunctional epoxy resin examples include EPON SU—8 (Resolution 'Performance' Megumi Dakut Co., Ltd.), Epicoat 157S70, Epicoat 157S65 (Japan Epoxy Resin Co., Ltd.), YD—128 (Toto Kasei Co., Ltd.), Epiclon N—885, Epiclon N—865, Epicron 2055 (Dainippon Ink Chemical Industries, Ltd.) ).
- the epoxy equivalent of these bisphenol A novolac type polyfunctional epoxy resins is preferably 150 to 400 force, smaller than this range, and is preferable in terms of large curing shrinkage and easy occurrence of warping and cracking of the cured product. .
- the bisphenol A novolac type polyfunctional epoxy resin (B) is represented by the following general formula (3).
- n in the general formula (3) represents the number of repeating units, and is a value obtained by dividing the average molecular weight measured by GPC by the repeating unit molecular weight.
- each R is an independent glycidyl group or a hydrogen atom, and n is a real number of 1 to 30.
- the epoxy resin (A) and the bisphenol A novolac polyfunctional epoxy resin (B) have a low soft spot, mask sticking is likely to occur during patterning. When used as a dry film resist, it is not preferable because it softens at room temperature. On the other hand, when the soft point of the polyfunctional epoxy resin having a biphenyl structure is high, When laminating a dry film resist to a substrate, it is not preferable because it is difficult to soften and adheres to the substrate. For the above reasons, the preferred softening point of the polyfunctional epoxy resin is 40 to 120 ° C, more preferably 50 to 100 ° C.
- the photopower thione polymerization initiator in the present invention generates cations upon irradiation with excimer lasers such as ultraviolet rays, far ultraviolet rays, KrF and ArF, X-rays and electron beams, and the cations are generated. It is a compound that can be a polymerization initiator.
- the light-power thione polymerization initiator (C) is sulfoyulium tris (pentafluoroethyl) trifluorophosphate.
- Examples of the sulfone of the photoactive thione polymerization initiator include triphenyl sulfone, tri-p-tolyl sulfone, tri-o-tolyl sulfome, tris (4-methoxyphenol) s.
- triphenyl sulfone and 4 (ferthio) phenyl disulfol sulfome are more preferred, represented by the following formula (4): The most preferred is 4 (Fuerthio) Fuel Disulfosulfum (A-1) as shown!
- the total content of the epoxy resin (A) and the bisphenol A novolac type polyfunctional epoxy resin (B) is too low with respect to the photosensitive resin composition, and the photopower thione polymerization starts.
- the content of the agent (c) in the photosensitive resin composition is too high, it is not preferable because the resin composition is difficult to develop and the film after curing becomes brittle.
- the ratio of the total of epoxy resin (A) and bisphenol A novolak type polyfunctional epoxy resin (B) to the photopower thione polymerization initiator (C) is preferably 0.1: 99. 9-15: 85, more preferably 0.5: 99. 5-: LO: 90.
- a reactive epoxy monomer (D) having miscibility may be added to further improve the performance of the pattern.
- a glycidyl ether compound can be used.
- the reactive epoxy monomer (D) component is used for the purpose of improving the reactivity of the resist and the physical properties of the cured film.
- Reactive epoxy monomer Many components are in liquid form. If the component is in liquid form, adding more than 20% by weight tends to cause stickiness on the film after removal of the solvent, and mask sticking. There is a problem and it is inappropriate. From this point, when the monomer component is blended, the blending ratio is the solid content when the sum of the components (A), (B), (C) and (D) is the solid content of the resist. 1 to LO weight percent is preferred, especially 2 to 7 weight percent is preferred.
- a solvent (E) can be used to lower the viscosity of the photosensitive resin composition of the present invention and improve the coating properties.
- the solvent (E) any commonly used organic solvent capable of dissolving each component can be used.
- organic solvents include acetone, ethyl methyl ketone, ketones such as cyclohexanone, toluene, xylene, tetramethyl.
- Aromatic hydrocarbons such as benzene, glycol ethers such as dipropylene glycol dimethyl ether and dipropylene glycol jetyl ether, ethyl acetate, butyl acetate, butyl acetate sorb acetate, carbitol acetate, propylene glycol monomethyl ether acetate, y Esters such as butyrolatatane, alcohols such as methanol, ethanol, ceresolve, and methyl ceresolve, aliphatic hydrocarbons such as octane and decane, petroleum ethers such as petroleum ether, petroleum naphtha, hydrogenated petroleum naphtha, and solvent naphtha Examples include organic solvents.
- solvents may be used alone or in combination of two or more.
- the solvent component is added for the purpose of adjusting the film thickness and applicability when applied to the base material, and in order to maintain the solubility of the main component, the volatility of the component, and the liquid viscosity of the composition properly. Further, it is preferably 5 to 95% by weight based on the photosensitive resin composition, particularly preferably 10 to 90% by weight.
- a miscible adhesion-imparting agent may be used for the purpose of further improving the adhesion of the composition to the substrate.
- a coupling agent such as a coupling agent silane coupling agent or a titanium coupling agent can be used, and a silane coupling agent is preferable.
- silane coupling agent examples include 3-chloropropyl methoxysilane, butyltrichlorosilane, vinyltriethoxysilane, vinyltrimethoxysilane, vinyl'tris (2-methoxyethoxy) silane, and 3-methacryloxypropyltrimethoxy.
- Examples include 3-mercaptopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, N-2- (aminoethyl) 3-aminopropyltrimethoxysilane, and 3-ureidopropyltriethoxysilane.
- These adhesion promoters can be used alone or in combination of two or more. Since the adhesion-imparting agent is non-reactive with the main component, components other than those that act at the substrate interface are present as residual components after curing, and if used in large amounts, adverse effects such as deterioration of physical properties will occur.
- the base material Depending on the base material, it can be used within a range that does not adversely affect the effect even in a small amount, and the use ratio is preferably 15% by weight or less based on the photosensitive resin composition. Particularly preferably 5% by weight or less It is below.
- a sensitizer may be further used to absorb ultraviolet light and to supply the absorbed light energy to the photothion polymerization initiator.
- anthracene compounds having an alkoxyl group at the 9th and 10th positions (9, 10 dialkoxyanthracene derivatives) are preferable.
- the alkoxyl group include C1-C4 alkoxyl groups such as a methoxy group, an ethoxy group, and a propoxy group.
- the 9, 10 dialkoxyanthracene derivative may further have a substituent.
- substituents examples include halogen atoms such as fluorine atom, chlorine atom, bromine atom and iodine atom, C1-C4 alkyl group such as methyl group, ethyl group and propyl group, sulfonic acid alkyl ester group, and carboxylic acid alkyl ester group.
- halogen atoms such as fluorine atom, chlorine atom, bromine atom and iodine atom
- C1-C4 alkyl group such as methyl group, ethyl group and propyl group
- alkyl in the sulfonic acid alkyl ester group and the carboxylic acid alkyl ester examples include C1-C4 alkyl such as methyl, ethyl and propyl.
- the substitution position of these substituents is preferably the 2-position.
- Examples of the 9, 10 dialkoxyanthracene derivatives include 9, 10 dimethoxyanthracene, 9, 10 jetoxyanthracene, 9,10 dipropoxyanthracene, 9,10 dimethoxy-2-ethylanthracene, 9,10 diethoxy-2 Ethylanthracene, 9,10 Dipropoxy-2 Ethylanthracene, 9,10 Dimethoxy-2-chloroanthracene, 9,10 Dimethoxyanthracene 2-sulfonic acid methyl ester, 9,10 Jetxanthracene mono-2-sulfonic acid methyl ester, 9, 10 Dimethoxyanthracene 2-carboxylic acid methyl ester.
- the sensitizer component exerts its effect in a small amount, its use ratio is preferably 3% by weight or less, particularly preferably 1% by weight or less, based on the light-power thione polymerization initiator (C) component.
- trismethoxy aluminum when it is necessary to reduce the adverse effects of ions derived from the photopower thione polymerization initiator (C), trismethoxy aluminum, trisethoxy aluminum, trisisopropoxy aluminum, iso Alkoxyaluminum such as propoxydiethoxyaluminum and trisbutoxyaluminum, phenoxyaluminum such as trisphenoxyaluminum and trisparamethylphenoxyaluminum, triacetoxyaluminum, tris Tearate Aluminum, Trisbutyrate Aluminum, Trisp Ported Pionato Aluminum, Triacetylacetylacetonate Aluminum, Tristrifluoracetylacetonate Aluminum, Tricetylacetate Aluminum, Dicetylacetonate Didipivalo
- organic aluminum compounds such as rumethanatoaluminum yuum and diisopropoxy (ethylacetoacetato) aluminum.
- thermoplastic resin examples include polyethersulfone, polystyrene, and polycarbonate.
- colorant examples include phthalocyanine blue, phthalocyanine green, iodine 'green, crystal violet, titanium oxide, carbon black, and naphthalene black.
- thickener examples include olven, benton, and montmorillonite.
- antifoaming agent examples include antifoaming agents such as silicone, fluorine, and polymer.
- barium sulfate, barium titanate, silicon oxide, amorphous silica, talc, clay, magnesium carbonate, calcium carbonate, acid aluminum, hydroxide aluminum aluminum, mica powder Inorganic fillers such as the above can be used, and the blending ratio is 0 to 60% by weight in the composition.
- the photosensitive resin composition of the present invention is preferably blended in the proportions shown in Table 1 below, and if necessary, the adhesion-imparting agent, sensitizer, ion catcher, thermoplastic resin, colorant, sensitizer. You may add a sticky agent, an antifoamer, a leveling agent, and an inorganic filler. Just mixing and stirring by ordinary methods, it is possible to disperse and mix using a disperser such as a dissolver, a homogenizer, or a three-roll mill if necessary. Also, after mixing, filter with a mesh or membrane filter.
- Reactive epoxy monomer (D) 1 ⁇ 1 0
- the photosensitive resin composition of the present invention is preferably used in liquid form.
- it is applied onto a substrate such as silicon wafer or glass using a spin coater or the like at a thickness of 0.1 to LOO of 0 ⁇ m, and 60 to 130 Then, heat treatment is performed for about 5 to 60 minutes to remove the solvent and form a photosensitive resin composition layer.
- a mask having a predetermined pattern is placed and irradiated with ultraviolet rays, and at 50 to 130 ° C, 1 to After heat treatment for about 50 minutes, the unexposed part is developed with a developer at room temperature to 50 ° C for about 1 to 180 minutes to form a pattern, and then heated at 130 to 200 ° C.
- a permanent protective film that satisfies various properties can be obtained.
- the developer for example, an organic solvent such as ⁇ -petit-mouth rataton, triethylene glycol dimethyl ether, propylene glycol monomethyl ether acetate, or a mixed solution of the organic solvent and water can be used.
- a paddle type, spray type, shower type, or other developing device may be used, and ultrasonic irradiation may be performed as necessary.
- the resin composition of the present invention is obtained by applying the yarn composition on a base film using a roll coater, die coater, knife coater, bar coater, gravure coater, etc., and then 45 to 100 ° C. It can be made into a dry film resist by drying in a drying oven set to, removing a predetermined amount of solvent, and laminating a cover film or the like as necessary. At this time, the thickness of the resist on the base film is adjusted to 2 to: LOO / zm.
- the base film and the cover film for example, a film of polyester, polypropylene, polyethylene, TAC, polyimide or the like is used.
- these films may be processed with a release agent such as a silicon release treatment agent or a non-silicon release treatment agent.
- a release agent such as a silicon release treatment agent or a non-silicon release treatment agent.
- the cover film is peeled off, and a hand roll, a laminator, etc. are used, a temperature of 40 ° C. to 100 ° C. and a pressure of 0.05 to 2 MPa. Transfer to a substrate and exposure, post-exposure beta, development, and heat treatment may be performed in the same manner as the photosensitive resin composition described in paragraph [0059] immediately above.
- the photosensitive resin composition As described above, if the photosensitive resin composition is supplied as a film, it can be applied onto a support.
- drying step can be omitted, and pattern formation using the photosensitive resin composition of the present invention can be performed more easily.
- the cured product of the resin composition of the present invention obtained by the above method is used, for example, as a permanent resist film, for example, for MEMS parts such as an inkjet recording head.
- polyfunctional epoxy resin According to the blending amount shown in Table 2 (unit is parts by weight), polyfunctional epoxy resin, light-power thione polymerization initiator, and other components should be mixed for 1 hour at 60 ° C in a flask equipped with a vortexer. The mixture was mixed to obtain a photosensitive composition.
- This photosensitive resin composition was coated on a silicon wafer with a spin coater and dried to obtain a photosensitive resin composition layer having a thickness of 80 ⁇ m.
- This photosensitive resin composition layer was prebetated on a hot plate at 65 ° C for 5 minutes and at 95 ° C for 20 minutes. After that, pattern exposure (soft contact, i-line) is performed using an i-line exposure system (mask aligner: manufactured by Usio Electric Co., Ltd.), and after exposure, beta (PEB) is performed at 95 ° C for 6 minutes. Then, development processing was performed at 23 ° C. for 7 minutes by an immersion method using propylene glycol monomethyl ether acetate to obtain a cured resin pattern on the substrate.
- Optimum exposure amount exposure amount with the best mask transfer accuracy
- Fluorine-based leveling agent (trade name: Mega-Fac F-470, manufactured by Dainippon Ink and Company)
- This photosensitive resin composition is uniformly applied onto a polypropylene (PP) film (base film, manufactured by Toray Industries, Inc.) having a film thickness of 60 ⁇ m, and heated at 65 ° C for 10 minutes and 80 ° C using a hot air convection dryer. After drying at C for 15 minutes, a 60 ⁇ m-thick PP film (cover film) was laminated on the exposed surface to form a photosensitive resin composition laminate having a thickness of 40 m.
- PP polypropylene
- the cover film of the photosensitive resin composition laminate is peeled off and laminated on a silicon wafer at a roll temperature of 70 ° C, an air pressure of 0.2 MPa, and a speed of 0.5 mZmin, and this is repeated once more.
- An 80 m photosensitive resin composition layer was obtained.
- This photosensitive resin composition layer was subjected to pattern exposure (soft contour, i-line) using an i-line exposure apparatus (mask aligner: manufactured by Usio Electric Co., Ltd.). Then, PEB for 4 minutes at 95 ° C using a hot plate, and PGMEA Using this, a development process was performed at 23 ° C for 4 minutes by an immersion method to obtain a cured resin pattern on the substrate.
- Optimum exposure OmjZcm 2 Aspect ratio 9.6 and good results were obtained.
- the photosensitive resin composition useful in the present invention is useful for forming a resin pattern having a high aspect profile, and is particularly dimensionally stable in a fine-sized electronic device. Suitable for high-performance resin molding.
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Abstract
La composition de résine photosensible selon l'invention peut former un motif ayant une haute définition et un rapport de longueur élevé et a une sensibilité élevée. La composition de résine photosensible comprend une ou plusieurs résines époxy (A) choisies parmi les résines époxy (A-1) qui ont une structure diphényle et les résines époxy polyfonctionnelles (A-2), une résine époxy novolaque de bisphénol A polyfonctionnelle (B), et un initiateur de photopolymérisation cationique (C) qui est le trifluorophosphate de tris(pentafluoroéthyl) sulfonium.
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WO2010001919A1 (fr) * | 2008-07-02 | 2010-01-07 | 日本化薬株式会社 | Composition de résine photosensible pour des microsystèmes électromécaniques et son produit durci |
JP2021047378A (ja) * | 2019-09-20 | 2021-03-25 | 住友ベークライト株式会社 | 感光性樹脂組成物、電子デバイスの製造方法および電子デバイス |
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WO2005079330A2 (fr) * | 2004-02-13 | 2005-09-01 | Microchem Corp. | Composition de resist permanente, produit durci a partir de cette composition, et utilisation correspondante |
WO2005116038A1 (fr) * | 2004-05-28 | 2005-12-08 | San-Apro Limited | Nouveau sel d'onium et de complexe de métal de transition d'un acide alkylfluorophosphorique fluoré |
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WO2005079330A2 (fr) * | 2004-02-13 | 2005-09-01 | Microchem Corp. | Composition de resist permanente, produit durci a partir de cette composition, et utilisation correspondante |
WO2005116038A1 (fr) * | 2004-05-28 | 2005-12-08 | San-Apro Limited | Nouveau sel d'onium et de complexe de métal de transition d'un acide alkylfluorophosphorique fluoré |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2010001919A1 (fr) * | 2008-07-02 | 2010-01-07 | 日本化薬株式会社 | Composition de résine photosensible pour des microsystèmes électromécaniques et son produit durci |
JP2010032991A (ja) * | 2008-07-02 | 2010-02-12 | Nippon Kayaku Co Ltd | Mems用感光性樹脂組成物及びその硬化物 |
JP2021047378A (ja) * | 2019-09-20 | 2021-03-25 | 住友ベークライト株式会社 | 感光性樹脂組成物、電子デバイスの製造方法および電子デバイス |
JP7375406B2 (ja) | 2019-09-20 | 2023-11-08 | 住友ベークライト株式会社 | 感光性樹脂組成物、電子デバイスの製造方法および電子デバイス |
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TW200813627A (en) | 2008-03-16 |
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