US4720300A - Process for producing niobium metal of an ultrahigh purity - Google Patents
Process for producing niobium metal of an ultrahigh purity Download PDFInfo
- Publication number
- US4720300A US4720300A US06/869,879 US86987986A US4720300A US 4720300 A US4720300 A US 4720300A US 86987986 A US86987986 A US 86987986A US 4720300 A US4720300 A US 4720300A
- Authority
- US
- United States
- Prior art keywords
- niobium
- iodide
- temperature
- metal
- process according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000010955 niobium Substances 0.000 title claims abstract description 76
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 51
- 239000002184 metal Substances 0.000 title claims abstract description 51
- 229910052758 niobium Inorganic materials 0.000 title claims abstract description 51
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 title claims abstract description 51
- 238000000034 method Methods 0.000 title claims abstract description 26
- 239000012535 impurity Substances 0.000 claims abstract description 18
- 229910052715 tantalum Inorganic materials 0.000 claims abstract description 9
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 claims abstract description 9
- YHBDIEWMOMLKOO-UHFFFAOYSA-I pentachloroniobium Chemical compound Cl[Nb](Cl)(Cl)(Cl)Cl YHBDIEWMOMLKOO-UHFFFAOYSA-I 0.000 claims abstract description 7
- FWIYBTVHGYLSAZ-UHFFFAOYSA-I pentaiodoniobium Chemical compound I[Nb](I)(I)(I)I FWIYBTVHGYLSAZ-UHFFFAOYSA-I 0.000 claims description 55
- 238000005979 thermal decomposition reaction Methods 0.000 claims description 20
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 7
- 239000011261 inert gas Substances 0.000 claims description 7
- 239000003795 chemical substances by application Substances 0.000 claims 1
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 34
- 239000011630 iodine Substances 0.000 description 34
- 229910052740 iodine Inorganic materials 0.000 description 34
- XMBWDFGMSWQBCA-UHFFFAOYSA-N hydrogen iodide Chemical compound I XMBWDFGMSWQBCA-UHFFFAOYSA-N 0.000 description 19
- 239000007789 gas Substances 0.000 description 18
- 238000006243 chemical reaction Methods 0.000 description 17
- 238000000354 decomposition reaction Methods 0.000 description 15
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 14
- 238000000746 purification Methods 0.000 description 13
- 238000010438 heat treatment Methods 0.000 description 11
- 239000012159 carrier gas Substances 0.000 description 9
- MISXNQITXACHNJ-UHFFFAOYSA-I tantalum(5+);pentaiodide Chemical compound [I-].[I-].[I-].[I-].[I-].[Ta+5] MISXNQITXACHNJ-UHFFFAOYSA-I 0.000 description 8
- 229910052786 argon Inorganic materials 0.000 description 7
- 230000006698 induction Effects 0.000 description 7
- 239000007858 starting material Substances 0.000 description 6
- 150000004694 iodide salts Chemical class 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- 238000004821 distillation Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000001556 precipitation Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000012776 electronic material Substances 0.000 description 2
- 229910001511 metal iodide Inorganic materials 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- 238000009834 vaporization Methods 0.000 description 2
- OHVLMTFVQDZYHP-UHFFFAOYSA-N 1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)-2-[4-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]piperazin-1-yl]ethanone Chemical compound N1N=NC=2CN(CCC=21)C(CN1CCN(CC1)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)=O OHVLMTFVQDZYHP-UHFFFAOYSA-N 0.000 description 1
- HMUNWXXNJPVALC-UHFFFAOYSA-N 1-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperazin-1-yl]-2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethanone Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)N1CCN(CC1)C(CN1CC2=C(CC1)NN=N2)=O HMUNWXXNJPVALC-UHFFFAOYSA-N 0.000 description 1
- VZSRBBMJRBPUNF-UHFFFAOYSA-N 2-(2,3-dihydro-1H-inden-2-ylamino)-N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]pyrimidine-5-carboxamide Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C(=O)NCCC(N1CC2=C(CC1)NN=N2)=O VZSRBBMJRBPUNF-UHFFFAOYSA-N 0.000 description 1
- WZFUQSJFWNHZHM-UHFFFAOYSA-N 2-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperazin-1-yl]-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethanone Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)N1CCN(CC1)CC(=O)N1CC2=C(CC1)NN=N2 WZFUQSJFWNHZHM-UHFFFAOYSA-N 0.000 description 1
- ZSLUVFAKFWKJRC-IGMARMGPSA-N 232Th Chemical compound [232Th] ZSLUVFAKFWKJRC-IGMARMGPSA-N 0.000 description 1
- YLZOPXRUQYQQID-UHFFFAOYSA-N 3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)-1-[4-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]piperazin-1-yl]propan-1-one Chemical compound N1N=NC=2CN(CCC=21)CCC(=O)N1CCN(CC1)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F YLZOPXRUQYQQID-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 229910000592 Ferroniobium Inorganic materials 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- AFCARXCZXQIEQB-UHFFFAOYSA-N N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CCNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 AFCARXCZXQIEQB-UHFFFAOYSA-N 0.000 description 1
- 229910052776 Thorium Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000005660 chlorination reaction Methods 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000007872 degassing Methods 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- PNDPGZBMCMUPRI-UHFFFAOYSA-N iodine Chemical compound II PNDPGZBMCMUPRI-UHFFFAOYSA-N 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- ZFGFKQDDQUAJQP-UHFFFAOYSA-N iron niobium Chemical compound [Fe].[Fe].[Nb] ZFGFKQDDQUAJQP-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000000153 supplemental effect Effects 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B34/00—Obtaining refractory metals
- C22B34/20—Obtaining niobium, tantalum or vanadium
- C22B34/24—Obtaining niobium or tantalum
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B4/00—Electrothermal treatment of ores or metallurgical products for obtaining metals or alloys
- C22B4/005—Electrothermal treatment of ores or metallurgical products for obtaining metals or alloys using plasma jets
Definitions
- the present invention relates to a process for producing niobium metal of an ultrahigh purity. More particularly, it relates to a process for producing niobium metal of an ultrahigh purity useful for the production of electronic materials, particularly super conductive thin films.
- niobium metal by the thermal decomposition of a metal iodide
- a closed system method wherein the iodization of niobium metal and the thermal decomposition of the iodized product are conducted in the same closed container to precipitate the metal on a heated wire, or a flow method in which niobium iodide is introduced into a decomposition chamber, whereupon the metal is precipitated on a heated wire.
- the present invention provides a process for producing niobium metal of an ultrahigh purity, which comprises iodizing niobium metal or niobium chloride containing at least tantalum as an impurity, thermally reducing the iodized product, and then thermally decomposing the reduced product.
- FIG. 1 illustrates an apparatus for continuous iodization useful for the iodization reaction of the present invention.
- FIG. 3 illustrates an apparatus for the thermal decomposition.
- Niobium metal used as the starting material in the present invention contains at least tantalum, and it further contains trace amounts of other components such as iron, aluminum, silica, tungsten, zirconium, nickel, chromium, cobalt, thorium and sodium.
- niobium chloride may be employed for the iodization.
- the iodization reaction may be conducted either in a batch system or in a continuous system.
- the continuous system is preferred from the viewpoint of the productivity and economy.
- the iodization proceeds at a high rate at a temperature of 300° C. or higher. Therefore, the reaction temperature is not critical so long as it is at least 300° C. However, it is usual to employ a reaction temperature of from 400° to 600° C.
- the iodide is purified by distillation and recovered as a high purity iodide, which is then supplied to the subsequent step of the thermal reduction.
- niobium iodide is separated from iodides of the trace amount impurities by the difference in the precipitation temperatures, whereby the trace amount impurities will be reduced to a level of about 1/10.
- the thermal reduction treatment of the iodide is conducted in an inert gas atmosphere or in a hydrogen gas atmosphere or under reduced pressure at a temperature of from 200° to 600° C., preferably from 250° to 450° C.
- the iodide is introduced into the container and heated under reduced pressure or by using, as a carrier gas, an inert gas such as argon, helium or nitrogen, or a hydrogen gas.
- the lowering phenomenon of the niobium iodide starts to proceed at a temperature of 100° C.
- the lower niobium iodide starts to form at a temperature of from about 250° to about 300° C.
- the stabilization temperature of the lower niobium iodide is lower by about 50° C. than in the case where the inert gas is used.
- the thermal behavior of the higher tantalum iodide does not substantially change.
- the difference in the vapour pressures between the lower niobium iodide and the higher tantalum iodide increases, whereby the yield of the niobium iodide will be improved.
- the temperature raising rate it is usual to employ a rate of about 500° C./min taking into the yield and the purification efficiency into consideration.
- the impurities like tantalum contained in the niobium iodide will be reduced to a level of from 1/10 to 1/100, whereby the lower niobium iodide having a high purity will be recovered.
- This step is not an essential step in the present invention. However, this step is one of the useful steps to obtain niobium metal having a higher purity. This step is conducted substantially in the same manner as the iodization step for niobium metal as described above.
- This step is one of the important steps to obtain niobium metal of an ultrahigh purity in the present invention.
- this step is a step wherein the lower niobium iodide (NbI 3 ) or the higher niobium iodide (NbI 4-5 ) is thermally decomposed to obtain niobium metal having an ultrahigh purity.
- the thermal decomposition temperature is usually at least 800° C. However, it should be at least 700° C.
- There is no particular restriction as to the pressure but it is usual to employ a pressure of not higher than 10 Torr taking the decomposition efficiency and the purification efficiency into consideration.
- the heat source which may be high-frequency induction heating or infrared heating.
- the frequency for the high-frequency induction heating is preferably from a few MHz to a few tens MHz.
- the decomposition can adequately be conducted at a temperature of about 800° C. by activating the metal iodide by the generation of the low temperature plasma, and the decomposition rate can be improved remarkably i.e. from 10 to 100 times.
- the purity of niobium metal obtained by this step can be as high as at least 99.99%, and the niobium metal will be useful for electronic materials for which an ultrahigh purity is required, particularly as a starting material for super conductive thin films or alloys.
- FIG. 1 illustrates an apparatus for continuous iodization employed for the iodization reaction of the present invention.
- FIG. 2 illustrates an apparatus for the thermal reduction.
- FIG. 3 illustrates an apparatus for the thermal decomposition.
- reference numeral 1 indicates a pot for supplemental iodine designed to supplement iodine consumed as the iodides.
- Reference numeral 2 indicates an iodine reservoir, and numeral 3 indicates a closed iodine feeder (e.g. an electromagnetic feeder), designed to supply iodine in the form of powder quantitatively to an iodine vapourizer 4.
- the iodine gasified here is then sent to a reactor 6, and reacted with crude niobium metal supplied from a crude niobium metal pot 7 quantitatively and falling onto a perforated plate 5, whereby niobium iodide is formed.
- the formed niobium iodide is precipitated in a niobium iodide purification tower 9, and the purified niobium iodide is collected into a niobium iodide collecting pot 8. Unreacted iodine and iodides of impurities are led to an iodine distillation tower. The iodides of impurities are collected into a pot 10, and the purified iodine gas is led to an iodine quenching trap 12 cooled by a cooling medium.
- the iodine gas is rapidly cooled by an inert gas cooled by a condenser 13, and formed into a powder, which is again fed back to the iodine reservoir 2.
- niobium iodide having a high purity is continuously produced, and at the same time, iodine is recycled in a completely closed system.
- the degassing and dehydration are conducted by vacuuming the entire system at a level of not higher than 10 -2 Torr, by heating the system to a temperature of at least about 300° C., and by maintaining the condition for a long period of time. Then, iodine is supplied in a proper amount to the iodine vapourizer heated to a temperature higher than the boiling point of iodine, and the entire system is made under an iodine atmosphere. Further, when the respective portions reach the predetermined temperatures, crude niobium metal is supplied for iodization.
- reference numeral 21 indicates a carrier gas inlet
- numeral 22 indicates a reaction tube for the thermal reduction
- numeral 23 indicates niobium iodide.
- a proper amount of the carrier gas is introduced from the carrier gas inlet 21 into the reaction tube for the thermal reduction in which niobium iodide 23 is placed, and the thermal reduction is conducted.
- the vapourized impurities such as the higher tantalum iodide are collected by an impurity collecting trap 24.
- the purified lower niobium iodide remains in the reaction tube 22, and is recovered, whereas the iodides of impurities 25 accumulate in the impurity collecting trap 24.
- Reference numeral 26 in FIG. 2 indicates an exhaust gas line.
- reference numeral 31 indicates a purified niobium iodide gas inlet
- numeral 32 indicates a low temperature plasma
- numeral 33 indicates a high frequency induction heating coil
- numeral 34 is a seed metal
- numeral 35 indicates a gas outlet. From the inlet 31, the purified niobium iodide is introduced in the form of a gas, and decomposed in the vicinity of the seed metal 34 (most preferably niobium metal i.e. the same as the precipitating metal) heated to a high temperature by the high frequency induction heating coil 33, whereupon niobium metal deposits on the seed metal.
- the seed metal 34 most preferably niobium metal i.e. the same as the precipitating metal
- argon gas is supplied form the gas inlet 31 to generate a stabilized low temperature plasma 32 below the seed metal 34, and the purified niobium iodide gas is activated in the plasma.
- the thermal decomposition of the purified niobium iodide can be conducted at a temperature lower by about 200° C. than the conventional decomposition temperature, and yet the decomposition rate is improved by from 10 to 100 times.
- a reduced pressure of not higher than 1 to 2 Torr is sufficient when the purified niobium gas iodide and argon gas flow in the system. Unreacted iodine and liberated iodine are removed from the gas outlet 35 and then recovered for reuse.
- the ratio of bound iodine in the formed niobium iodide is shown in Table 2.
- niobium pentachloride having a particle diameter of from 10 to 100 ⁇ m obtained by the chlorination and purification of commercially available ferroniobium, was supplied (0.15 g/min) to the reaction tube in a counter current relation with HI, and HI containing 2% of I 2 was introduced at a rate of 0.7 g/min.
- the reaction zone was preliminarily heated to 150° C.
- the iodide collected at the lower portion of the reaction tube was niobium pentaiodide (NbI 5 ) comprising 12.3% of Nb, 0.4% of free iodine and 87.3% of bound iodine.
- the yield was 97%.
- Niobium pentaiodide thereby obtained was 25 g. Free iodine was 0.2%. The yield was 95%.
- NbI 5 niobium iodide
- TaI 5 tantalum iodide
- the thermal reduction was conducted for 2 hours to remove tantalum by using 100 ml/min of argon gas as the carrier gas.
- the temperature raising rate was 500° C./min.
- the Ta content (based on Nb) in the remained niobium iodide and the yield of Nb are as shown in Table 3.
- Table 9 shows the decomposition efficiency and the purification effects in the cases where the vacuum degree was differentiated at levels of atmospheric pressure, 30 Torr, 10 Torr, 4 Torr and 0.2 Torr without generating a plasma by using the same apparatus and a high frequency heating apparatus of 400 KHz.
- Nb having an ultrahigh purity of at least 99.99% by purifying crude niobium metal having a poor purity (from 99 to 99.9%) by the process of the present invention.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Plasma & Fusion (AREA)
- Physics & Mathematics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Chemical Vapour Deposition (AREA)
- Inorganic Compounds Of Heavy Metals (AREA)
Abstract
Description
______________________________________ Conditions (1) (2) ______________________________________ Iodine supply rate 13 g/min 13 g/min Niobium supply rate 1 g/min 1 g/min Iodine vapourizer temperature 200° C. 220° C. Iodization temperature 500° C. 550° C. Tower top temperature of the 250° C. 180° C. iodide purification tower Tower top temperature of the 185° C. 190° C. iodine purification tower Tower bottom temperature of 200° C. 200° C. the iodine purification tower Niobium iodide forming rate 6.4 g/min 7.5 g/min ______________________________________
TABLE 1 ______________________________________ (1) (2) Ta Fe Al Ta Fe Al ______________________________________ Crude niobium metal 2000 20 30 2000 20 30 (ppm) Impurities (as 180 2 5 200 3 6 calculated as niobium) in the iodide (ppm) ______________________________________
TABLE 2 ______________________________________ Nb Bound iodine Free iodine I/Nb (wt. %) (wt. %) (wt. %) (molar ratio) ______________________________________ (1) 12.95 87.03 0.02 4.92 (2) 12.90 87.05 0.05 4.94 ______________________________________
TABLE 3 ______________________________________ Thermal reduction Ta content (based Yield of temperature (°C.) on Nb) (ppm) Nb (%) ______________________________________ 250 500 87 300 50 92 350 30 83 400 10 87 450 9 85 ______________________________________
TABLE 4 ______________________________________ Thermal reduction Ta content (based Yield of temperature (°C.) on Nb) (ppm) Nb (%) ______________________________________ 200 800 99 250 150 98 300 10 98 350 5 97 400 4 96 ______________________________________
TABLE 5 ______________________________________ Thermal reduction Temperature Ta content Yield temperature raising rate (based on Nb) of Nb (°C.) (°C./min) (ppm) (%) ______________________________________ 300 150 35 87 300 12 94 500 10 98 400 150 32 85 300 6 91 500 4 96 ______________________________________
TABLE 6 ______________________________________ Thermal reduction Ta content (based Yield of temperature (°C.) on Nb) (ppm) Nb (%) ______________________________________ 200 230 98 300 120 95 400 92 89 500 132 72 ______________________________________
______________________________________ Conditions ______________________________________ Iodine supply rate 13 g/min Lower iodide supply rate 13 g/min Second iodization temperature 500° C. Tower top temperature of iodide 250° C. purification tower ______________________________________
TABLE 7 ______________________________________ Ta Fe Al ______________________________________ Impurities (as calculated as 30 4 7 niobium) in the lower niobium iodide (ppm) Impurities (as calculated as 25 2 2 niobium) in the purified iodide (ppm) ______________________________________
______________________________________ Conditions (1) (2) ______________________________________ Thermal decomposition 800° C. 1000° C. temperature Niobium iodide supply rate 60 g/Hr 60 g/Hr Vacuum degree 2 × 10.sup.-1Torr 2 × 10.sup.-1 Torr Argon gas flow rate 10-20 ml/min 10-20 ml/min ______________________________________
TABLE 8 ______________________________________ Nb precipitation rate Analytical values (1) (2) (ppm) 1.0 g/cm.sup.3 · Hr 4.0 g/cm.sup.3 · Hr ______________________________________ Ta 7 10 Fe <1 <1 Al <1 <1O 10 10 H <1 <1C 25 25 ______________________________________
TABLE 9 ______________________________________ Decomposition Ta concentra- efficiency (%) tion (ppm) ______________________________________ Atmospheric 18 24 pressure 30 Torr 20 20 10 Torr 38 15 4 Torr 40 12 0.2 Torr 53 10 ______________________________________
TABLE 10 __________________________________________________________________________ Steps Conditions for the respective steps (1) (2) __________________________________________________________________________ Iodization Iodine supply rate 13 g/min 13 g/min Niobium supply rate 1 g/min 1 g/min Iodine vapourization temperature 200° C. 200° C. Iodization temperature 500° C. 550° C. Tower top temperature of iodide purification tower 250° C. 180° C. Thermal Thermal reduction temperature 450° C. 400° C. reduction Carrier gas (flow rate) Ar(500 ml/min) Ar(500 ml/min) Temperature raising rate 500° C./min 500° C./min Amount (niobium iodide) treated for thermal reduction 600 g 600 gThermal reduction time 4Hr 4 Hr Second Second iodization temperature 500° C. 500° C. iodization Iodine vapourization temperature for second iodization 200° C. 200° C. Thermal Thermal decomposition temperature 1000° C. 1100° C. decomposition Niobium supply rate 69 g/Hr 60 g/Hr Vacuum degree 2 × 10.sup.-1Torr 2 × 10.sup.-1 Torr Argon gas flow rate 10-20 ml/min 10-20 ml/min __________________________________________________________________________
TABLE 11 __________________________________________________________________________ Purification results Ta Fe Al Si W Zr Cr Mo O H C __________________________________________________________________________ Crude niobium metal 2000 20 30 20 30 10 10 10 200 10 100 After iodization (1) 180 2 5 8 2 5 <1 <1 -- -- -- (2) 200 3 6 12 2 8 <1 <1 -- -- -- After thermal (1) 8 3 2 <1 <1 <1 <1 <1 -- -- -- reduction (2) 15 4 2 <1 <1 <1 <1 <1 -- -- -- After thermal (1) 6 <1 <1 <1 <1 <1 <1 <1 15 <1 25 decomposition* (2) 8 <1 <1 <1 <1 <1 <1 <1 15 <1 25 __________________________________________________________________________ (Analytical values are all based on Nb. (Unit: ppm)) *Analytical values for the final niobium of an ultrahigh purity.
Claims (8)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP60118774A JPS61276975A (en) | 1985-06-03 | 1985-06-03 | Manufacture of extremely high purity metallic niobium |
JP60-118774 | 1985-06-03 |
Publications (1)
Publication Number | Publication Date |
---|---|
US4720300A true US4720300A (en) | 1988-01-19 |
Family
ID=14744740
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US06/869,879 Expired - Fee Related US4720300A (en) | 1985-06-03 | 1986-06-03 | Process for producing niobium metal of an ultrahigh purity |
Country Status (6)
Country | Link |
---|---|
US (1) | US4720300A (en) |
EP (1) | EP0204298B1 (en) |
JP (1) | JPS61276975A (en) |
BR (1) | BR8602566A (en) |
CA (1) | CA1276072C (en) |
DE (1) | DE3686738T2 (en) |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5188810A (en) * | 1991-06-27 | 1993-02-23 | Teledyne Industries, Inc. | Process for making niobium oxide |
US5211921A (en) * | 1991-06-27 | 1993-05-18 | Teledyne Industries, Inc. | Process of making niobium oxide |
US5234674A (en) * | 1991-06-27 | 1993-08-10 | Teledyne Industries, Inc. | Process for the preparation of metal carbides |
US5284639A (en) * | 1991-06-27 | 1994-02-08 | Teledyne Industries, Inc. | Method for the preparation of niobium nitride |
US5322548A (en) * | 1991-06-27 | 1994-06-21 | Teledyne Industries, Inc. | Recovery of niobium metal |
US5468464A (en) * | 1991-06-27 | 1995-11-21 | Teledyne Industries, Inc. | Process for the preparation of metal hydrides |
US6007597A (en) * | 1997-02-28 | 1999-12-28 | Teledyne Industries, Inc. | Electron-beam melt refining of ferroniobium |
US20040216558A1 (en) * | 2003-04-25 | 2004-11-04 | Robert Mariani | Method of forming sintered valve metal material |
WO2013006600A1 (en) * | 2011-07-05 | 2013-01-10 | Orchard Material Technology, Llc | Retrieval of high value refractory metals from alloys and mixtures |
US9437486B2 (en) | 1998-06-29 | 2016-09-06 | Kabushiki Kaisha Toshiba | Sputtering target |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2709307C1 (en) * | 2019-03-06 | 2019-12-17 | ООО "ЭПОС-Инжиниринг" | Crystallizer for electroslag remelting |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR563413A (en) * | 1923-03-08 | 1923-12-05 | Improvements to shock absorbers | |
US2766112A (en) * | 1952-11-17 | 1956-10-09 | Heraeus Gmbh W C | Production of metallic tantalum and metallic niobium from mixtures of compounds thereof |
US2934426A (en) * | 1957-08-05 | 1960-04-26 | Quebec Metallurg Ind Ltd | Recovery of high purity pentachlorides of niobium and tantalum from mixtures thereof |
US2941867A (en) * | 1957-10-14 | 1960-06-21 | Du Pont | Reduction of metal halides |
US3020128A (en) * | 1957-12-31 | 1962-02-06 | Texas Instruments Inc | Method of preparing materials of high purity |
US3230077A (en) * | 1962-11-05 | 1966-01-18 | Du Pont | Production of refractory metals |
US3269830A (en) * | 1962-04-06 | 1966-08-30 | Cons Mining & Smelting Co | Production of niobium from niobium pentachloride |
US3539335A (en) * | 1967-02-23 | 1970-11-10 | Nordstjernan Rederi Ab | Process for the reduction of metal halides |
US3738824A (en) * | 1971-03-18 | 1973-06-12 | Plasmachem | Method and apparatus for production of metallic powders |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE431389C (en) * | 1925-03-14 | 1926-07-07 | Philips Gloellampenfabrieken N | Process for depositing metals on a glowing body |
DE863997C (en) * | 1951-03-02 | 1953-01-22 | Degussa | Separation of elements with a metal-like character from their compounds |
DE893197C (en) * | 1951-08-09 | 1953-10-15 | Heraeus Gmbh W C | Process for the enrichment and separation of the elements niobium and tantalum |
GB792638A (en) * | 1953-09-04 | 1958-04-02 | Nat Res Dev | Improvements in or relating to the preparation of titanium and other metals from their weakly-bonded covalent halides |
US2885281A (en) * | 1954-11-22 | 1959-05-05 | Mallory Sharon Metals Corp | Method of producing hafnium-free "crystal-bar" zirconium from a crude source of zirconium |
AU415625B2 (en) * | 1965-11-02 | 1971-07-27 | Commonwealth Scientific And Industrial Research Organization | Production of metals from their halides |
-
1985
- 1985-06-03 JP JP60118774A patent/JPS61276975A/en active Pending
-
1986
- 1986-06-02 EP EP86107443A patent/EP0204298B1/en not_active Expired
- 1986-06-02 CA CA000510635A patent/CA1276072C/en not_active Expired - Lifetime
- 1986-06-02 DE DE8686107443T patent/DE3686738T2/en not_active Expired - Fee Related
- 1986-06-03 US US06/869,879 patent/US4720300A/en not_active Expired - Fee Related
- 1986-06-03 BR BR8602566A patent/BR8602566A/en unknown
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR563413A (en) * | 1923-03-08 | 1923-12-05 | Improvements to shock absorbers | |
US2766112A (en) * | 1952-11-17 | 1956-10-09 | Heraeus Gmbh W C | Production of metallic tantalum and metallic niobium from mixtures of compounds thereof |
US2934426A (en) * | 1957-08-05 | 1960-04-26 | Quebec Metallurg Ind Ltd | Recovery of high purity pentachlorides of niobium and tantalum from mixtures thereof |
US2941867A (en) * | 1957-10-14 | 1960-06-21 | Du Pont | Reduction of metal halides |
US3020128A (en) * | 1957-12-31 | 1962-02-06 | Texas Instruments Inc | Method of preparing materials of high purity |
US3269830A (en) * | 1962-04-06 | 1966-08-30 | Cons Mining & Smelting Co | Production of niobium from niobium pentachloride |
US3230077A (en) * | 1962-11-05 | 1966-01-18 | Du Pont | Production of refractory metals |
US3539335A (en) * | 1967-02-23 | 1970-11-10 | Nordstjernan Rederi Ab | Process for the reduction of metal halides |
US3738824A (en) * | 1971-03-18 | 1973-06-12 | Plasmachem | Method and apparatus for production of metallic powders |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5188810A (en) * | 1991-06-27 | 1993-02-23 | Teledyne Industries, Inc. | Process for making niobium oxide |
US5211921A (en) * | 1991-06-27 | 1993-05-18 | Teledyne Industries, Inc. | Process of making niobium oxide |
US5234674A (en) * | 1991-06-27 | 1993-08-10 | Teledyne Industries, Inc. | Process for the preparation of metal carbides |
US5284639A (en) * | 1991-06-27 | 1994-02-08 | Teledyne Industries, Inc. | Method for the preparation of niobium nitride |
US5322548A (en) * | 1991-06-27 | 1994-06-21 | Teledyne Industries, Inc. | Recovery of niobium metal |
US5468464A (en) * | 1991-06-27 | 1995-11-21 | Teledyne Industries, Inc. | Process for the preparation of metal hydrides |
US6007597A (en) * | 1997-02-28 | 1999-12-28 | Teledyne Industries, Inc. | Electron-beam melt refining of ferroniobium |
US9437486B2 (en) | 1998-06-29 | 2016-09-06 | Kabushiki Kaisha Toshiba | Sputtering target |
US20040216558A1 (en) * | 2003-04-25 | 2004-11-04 | Robert Mariani | Method of forming sintered valve metal material |
US7485256B2 (en) * | 2003-04-25 | 2009-02-03 | Cabot Corporation | Method of forming sintered valve metal material |
WO2013006600A1 (en) * | 2011-07-05 | 2013-01-10 | Orchard Material Technology, Llc | Retrieval of high value refractory metals from alloys and mixtures |
US9322081B2 (en) | 2011-07-05 | 2016-04-26 | Orchard Material Technology, Llc | Retrieval of high value refractory metals from alloys and mixtures |
Also Published As
Publication number | Publication date |
---|---|
BR8602566A (en) | 1987-02-03 |
EP0204298A2 (en) | 1986-12-10 |
DE3686738D1 (en) | 1992-10-22 |
JPS61276975A (en) | 1986-12-06 |
DE3686738T2 (en) | 1993-01-28 |
EP0204298B1 (en) | 1992-09-16 |
EP0204298A3 (en) | 1989-04-19 |
CA1276072C (en) | 1990-11-13 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US4877445A (en) | Method for producing a metal from its halide | |
US4720300A (en) | Process for producing niobium metal of an ultrahigh purity | |
US3825415A (en) | Method and apparatus for the production of liquid titanium from the reaction of vaporized titanium tetrachloride and a reducing metal | |
US7102229B2 (en) | Capacitor containing high purity tantalum | |
US5164050A (en) | Method of obtaining uranium from oxide using a chloride process | |
JPS61127617A (en) | Manufacture of superhigh purity silicon rod | |
US5108490A (en) | Method of refining high purity titanium | |
EP0170640B1 (en) | Method of purificating titanium tetrachloride | |
JPH0480331A (en) | Manufacture of nb-zr alloy | |
US4711664A (en) | Process for producing zirconium sponge with a very low iron content | |
JPH0681051A (en) | Production of metal by reduction reaction of metal halide | |
JPH0526726B2 (en) | ||
JPH0411609B2 (en) | ||
US2813008A (en) | Method of purifying silicon tetrafluoride | |
US2713076A (en) | Production of benzene hexachloride containing enhanced gamma isomer content | |
JPH044982B2 (en) | ||
JPS6256506A (en) | Production of metallic tantalum powder | |
JPH0733781A (en) | Method for purifying triisobutylaluminum | |
Rakhasia et al. | Recycling of Reactive Zr-2.5 Nb Alloy Scrap–Preparation of Crystal Bar Zirconium by Iodide | |
JPH0672017B2 (en) | Method for producing high-purity hafnium fluoride | |
JPS6287416A (en) | Manufacturing method of high purity niobium iodide | |
JPS6410441B2 (en) |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: TOYO SODA MANUFACTURING CO., LTD., NO. 4560, OAZA- Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNORS:NISHIZAWA, KEIICHIRO;SUDO, HAJIME;KUDO, MASAYUKI;REEL/FRAME:004771/0793 Effective date: 19860616 Owner name: TOYO SODA MANUFACTURING CO., LTD.,JAPAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:NISHIZAWA, KEIICHIRO;SUDO, HAJIME;KUDO, MASAYUKI;REEL/FRAME:004771/0793 Effective date: 19860616 |
|
AS | Assignment |
Owner name: TOSOH CORPORATION, TOSHIAKI YAMAGUCHI NO. 47, MAMI Free format text: RELEASED BY SECURED PARTY;ASSIGNOR:TOYO SODA MANUFACTURING CO., LTD.,;REEL/FRAME:004901/0892 Effective date: 19880330 Owner name: TOSOH CORPORATION,JAPAN Free format text: RELEASED BY SECURED PARTY;ASSIGNOR:TOYO SODA MANUFACTURING CO., LTD.,;REEL/FRAME:004901/0892 Effective date: 19880330 |
|
FEPP | Fee payment procedure |
Free format text: PAYOR NUMBER ASSIGNED (ORIGINAL EVENT CODE: ASPN); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY |
|
FPAY | Fee payment |
Year of fee payment: 4 |
|
FEPP | Fee payment procedure |
Free format text: PAYER NUMBER DE-ASSIGNED (ORIGINAL EVENT CODE: RMPN); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY Free format text: PAYOR NUMBER ASSIGNED (ORIGINAL EVENT CODE: ASPN); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY |
|
REMI | Maintenance fee reminder mailed | ||
LAPS | Lapse for failure to pay maintenance fees | ||
FP | Lapsed due to failure to pay maintenance fee |
Effective date: 19960121 |
|
STCH | Information on status: patent discontinuation |
Free format text: PATENT EXPIRED DUE TO NONPAYMENT OF MAINTENANCE FEES UNDER 37 CFR 1.362 |