US3079240A - Process of growing single crystals - Google Patents
Process of growing single crystals Download PDFInfo
- Publication number
- US3079240A US3079240A US28862A US2886260A US3079240A US 3079240 A US3079240 A US 3079240A US 28862 A US28862 A US 28862A US 2886260 A US2886260 A US 2886260A US 3079240 A US3079240 A US 3079240A
- Authority
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- United States
- Prior art keywords
- flux
- garnet
- yttrium
- range
- ratio
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 239000013078 crystal Substances 0.000 title claims description 48
- 238000000034 method Methods 0.000 title claims description 39
- 230000008569 process Effects 0.000 title description 8
- 239000000463 material Substances 0.000 claims description 28
- 229910000859 α-Fe Inorganic materials 0.000 claims description 23
- 239000000203 mixture Substances 0.000 claims description 17
- 235000015097 nutrients Nutrition 0.000 claims description 16
- 229910000464 lead oxide Inorganic materials 0.000 claims description 14
- 229910052596 spinel Inorganic materials 0.000 claims description 14
- 239000011029 spinel Substances 0.000 claims description 14
- 229910052810 boron oxide Inorganic materials 0.000 claims description 13
- JKWMSGQKBLHBQQ-UHFFFAOYSA-N diboron trioxide Chemical compound O=BOB=O JKWMSGQKBLHBQQ-UHFFFAOYSA-N 0.000 claims description 10
- HTUMBQDCCIXGCV-UHFFFAOYSA-N lead oxide Chemical compound [O-2].[Pb+2] HTUMBQDCCIXGCV-UHFFFAOYSA-N 0.000 claims description 9
- 239000000155 melt Substances 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 4
- 239000000470 constituent Substances 0.000 claims description 3
- 239000002244 precipitate Substances 0.000 claims description 2
- MOWNZPNSYMGTMD-UHFFFAOYSA-N oxidoboron Chemical compound O=[B] MOWNZPNSYMGTMD-UHFFFAOYSA-N 0.000 claims 1
- 230000004907 flux Effects 0.000 description 51
- 239000002223 garnet Substances 0.000 description 51
- YEXPOXQUZXUXJW-UHFFFAOYSA-N oxolead Chemical compound [Pb]=O YEXPOXQUZXUXJW-UHFFFAOYSA-N 0.000 description 22
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 20
- 238000001816 cooling Methods 0.000 description 16
- MTRJKZUDDJZTLA-UHFFFAOYSA-N iron yttrium Chemical compound [Fe].[Y] MTRJKZUDDJZTLA-UHFFFAOYSA-N 0.000 description 16
- 229910052727 yttrium Inorganic materials 0.000 description 15
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical group [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 15
- 229910052761 rare earth metal Inorganic materials 0.000 description 12
- 238000002425 crystallisation Methods 0.000 description 9
- 230000008025 crystallization Effects 0.000 description 9
- 239000004615 ingredient Substances 0.000 description 9
- 229910052742 iron Inorganic materials 0.000 description 8
- 230000005291 magnetic effect Effects 0.000 description 8
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 8
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 7
- 239000002253 acid Substances 0.000 description 7
- 230000006911 nucleation Effects 0.000 description 7
- 238000010899 nucleation Methods 0.000 description 7
- 150000002910 rare earth metals Chemical class 0.000 description 7
- 229910052782 aluminium Inorganic materials 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 229910052566 spinel group Inorganic materials 0.000 description 6
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 5
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 description 5
- 229910052779 Neodymium Inorganic materials 0.000 description 5
- 229910052777 Praseodymium Inorganic materials 0.000 description 5
- 229910052796 boron Inorganic materials 0.000 description 5
- 230000007423 decrease Effects 0.000 description 5
- 230000003247 decreasing effect Effects 0.000 description 5
- ZSOJHTHUCUGDHS-UHFFFAOYSA-N gadolinium iron Chemical compound [Fe].[Gd] ZSOJHTHUCUGDHS-UHFFFAOYSA-N 0.000 description 5
- 229910052733 gallium Inorganic materials 0.000 description 5
- 229910052746 lanthanum Inorganic materials 0.000 description 5
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 description 5
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 description 5
- PUDIUYLPXJFUGB-UHFFFAOYSA-N praseodymium atom Chemical compound [Pr] PUDIUYLPXJFUGB-UHFFFAOYSA-N 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 4
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 229910017052 cobalt Inorganic materials 0.000 description 4
- 239000010941 cobalt Substances 0.000 description 4
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 229910052749 magnesium Inorganic materials 0.000 description 4
- 239000011777 magnesium Substances 0.000 description 4
- 229910052697 platinum Inorganic materials 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- 238000006467 substitution reaction Methods 0.000 description 4
- 229910052688 Gadolinium Inorganic materials 0.000 description 3
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- UIWYJDYFSGRHKR-UHFFFAOYSA-N gadolinium atom Chemical compound [Gd] UIWYJDYFSGRHKR-UHFFFAOYSA-N 0.000 description 3
- 229910052759 nickel Inorganic materials 0.000 description 3
- 229910017604 nitric acid Inorganic materials 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- 229910052689 Holmium Inorganic materials 0.000 description 2
- 229910052772 Samarium Inorganic materials 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- SNAAJJQQZSMGQD-UHFFFAOYSA-N aluminum magnesium Chemical compound [Mg].[Al] SNAAJJQQZSMGQD-UHFFFAOYSA-N 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 229910052793 cadmium Inorganic materials 0.000 description 2
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 239000011651 chromium Substances 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 239000012153 distilled water Substances 0.000 description 2
- ZPDRQAVGXHVGTB-UHFFFAOYSA-N gallium;gadolinium(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Ga+3].[Gd+3] ZPDRQAVGXHVGTB-UHFFFAOYSA-N 0.000 description 2
- KJZYNXUDTRRSPN-UHFFFAOYSA-N holmium atom Chemical compound [Ho] KJZYNXUDTRRSPN-UHFFFAOYSA-N 0.000 description 2
- OHSVLFRHMCKCQY-UHFFFAOYSA-N lutetium atom Chemical compound [Lu] OHSVLFRHMCKCQY-UHFFFAOYSA-N 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- SIWVEOZUMHYXCS-UHFFFAOYSA-N oxo(oxoyttriooxy)yttrium Chemical compound O=[Y]O[Y]=O SIWVEOZUMHYXCS-UHFFFAOYSA-N 0.000 description 2
- 238000010791 quenching Methods 0.000 description 2
- KZUNJOHGWZRPMI-UHFFFAOYSA-N samarium atom Chemical compound [Sm] KZUNJOHGWZRPMI-UHFFFAOYSA-N 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- 229910052692 Dysprosium Inorganic materials 0.000 description 1
- 229910052691 Erbium Inorganic materials 0.000 description 1
- 229910052693 Europium Inorganic materials 0.000 description 1
- 241000120020 Tela Species 0.000 description 1
- 229910052771 Terbium Inorganic materials 0.000 description 1
- 229910052775 Thulium Inorganic materials 0.000 description 1
- 229910052769 Ytterbium Inorganic materials 0.000 description 1
- BXWWPMARHRZEQW-UHFFFAOYSA-N [Fe].[Y].[Er] Chemical compound [Fe].[Y].[Er] BXWWPMARHRZEQW-UHFFFAOYSA-N 0.000 description 1
- IEEQFKQCBYZYKE-UHFFFAOYSA-N [Fe].[Yb] Chemical compound [Fe].[Yb] IEEQFKQCBYZYKE-UHFFFAOYSA-N 0.000 description 1
- 238000010306 acid treatment Methods 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 150000001642 boronic acid derivatives Chemical class 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000332 continued effect Effects 0.000 description 1
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 description 1
- KBQHZAAAGSGFKK-UHFFFAOYSA-N dysprosium atom Chemical compound [Dy] KBQHZAAAGSGFKK-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- UYAHIZSMUZPPFV-UHFFFAOYSA-N erbium Chemical compound [Er] UYAHIZSMUZPPFV-UHFFFAOYSA-N 0.000 description 1
- HXGCMFTYYKFAQH-UHFFFAOYSA-N erbium iron Chemical compound [Fe].[Er] HXGCMFTYYKFAQH-UHFFFAOYSA-N 0.000 description 1
- OGPBJKLSAFTDLK-UHFFFAOYSA-N europium atom Chemical compound [Eu] OGPBJKLSAFTDLK-UHFFFAOYSA-N 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000002902 ferrimagnetic material Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- JSUIEZRQVIVAMP-UHFFFAOYSA-N gallium iron Chemical compound [Fe].[Ga] JSUIEZRQVIVAMP-UHFFFAOYSA-N 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- MHKWSJBPFXBFMX-UHFFFAOYSA-N iron magnesium Chemical compound [Mg].[Fe] MHKWSJBPFXBFMX-UHFFFAOYSA-N 0.000 description 1
- 230000005415 magnetization Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 229910052863 mullite Inorganic materials 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 235000019353 potassium silicate Nutrition 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- -1 rare earth aluminates Chemical class 0.000 description 1
- 229910001404 rare earth metal oxide Inorganic materials 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 229910052706 scandium Inorganic materials 0.000 description 1
- SIXSYDAISGFNSX-UHFFFAOYSA-N scandium atom Chemical compound [Sc] SIXSYDAISGFNSX-UHFFFAOYSA-N 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 230000002269 spontaneous effect Effects 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000013517 stratification Methods 0.000 description 1
- GZCRRIHWUXGPOV-UHFFFAOYSA-N terbium atom Chemical compound [Tb] GZCRRIHWUXGPOV-UHFFFAOYSA-N 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- NAWDYIZEMPQZHO-UHFFFAOYSA-N ytterbium Chemical compound [Yb] NAWDYIZEMPQZHO-UHFFFAOYSA-N 0.000 description 1
- FERAQKHYRHQYKD-UHFFFAOYSA-N yttrium(3+);borate Chemical class [Y+3].[O-]B([O-])[O-] FERAQKHYRHQYKD-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B29/00—Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
- C30B29/10—Inorganic compounds or compositions
- C30B29/16—Oxides
- C30B29/22—Complex oxides
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/26—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on ferrites
- C04B35/2641—Compositions containing one or more ferrites of the group comprising rare earth metals and one or more ferrites of the group comprising alkali metals, alkaline earth metals or lead
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/26—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on ferrites
- C04B35/2675—Other ferrites containing rare earth metals, e.g. rare earth ferrite garnets
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/26—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on ferrites
- C04B35/2683—Other ferrites containing alkaline earth metals or lead
-
- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B9/00—Single-crystal growth from melt solutions using molten solvents
- C30B9/04—Single-crystal growth from melt solutions using molten solvents by cooling of the solution
- C30B9/08—Single-crystal growth from melt solutions using molten solvents by cooling of the solution using other solvents
- C30B9/12—Salt solvents, e.g. flux growth
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S117/00—Single-crystal, oriented-crystal, and epitaxy growth processes; non-coating apparatus therefor
- Y10S117/917—Magnetic
Definitions
- This invention relates to a method of growing single crystals of synthetic garnet, orthoferrites and ferrites in a flux comprising lead oxide and boron oxide.
- the synthetic garnet materials considered here can be represented by the formulas M3Me5012 or M ME (MCO4) 3 where O is oxygen, Me is a trivalent metal and M is yttrium or one of the rare earth elements of atomic number between 62 and 71 or a mixture of these rare earth elements with each other or with yttrium.
- Me may be trivalent iron or trivalent iron mixed in part with at least one of the elements of gallium, aluminum, scandium, chromium or cobalt.
- the orthoferrites consider-ed can be represented by the formula XFeO there Fe is iron, 0 is oxygen and X may be yttrium, lanthanum, praseodymium, neodymium, or one of the rare earth elements of atomic number between 62 and 71.
- Magnetic spinels prepared from the combined lead oxide-boron oxide flux include: magnesium, nickel, cobalt, aluminum, zinc and cadmium ferrites.
- Nonmagnetic spinels prepared include magnesium aluminum and magnesium gallium.
- ferrites are produced by mixing oxides of selected metals and heating the mixture to a given temperature at which a reaction between the oxides takes place. The mixture is then cooled, ground, and pressed into a suitable shaped and sintered.
- garnets are termed garnets," because they possess the cubic structure of the mineral garnets such as grossularite, Ca Al (SiO As is well known in the art, single crystals of ferrimagnetic material show enhancement of certain magnetic properties associated with the polycrystalline material.
- the resonance lines of single crystal materials are much narrower than those found in the polycrystalline material, this property forming the basis for the types of microwave devices described in copending application Serial Number 778,352, filed December 5, 1958, now U.S. Patent No. 3,016,495, and Serial Number 774,172, filed November 17, 1958, now U.S. Patent No. 3,013,229.
- a convenient prior art method of producing such single crystals consisted of combining the reactants in proper proportions with a flux consisting of lead oxide, heating the mixture to form a homogeneous liquid, and forming the single crystals from a molten bath by standard crystallization procedures. This technique is discussed in detail in copending application Serial Number 655,955, filed April 30, 1957, now U.S. Patent No. 2,957,- 827.
- the present invention embodies the same general procedures as the aforementioned crystal growing methods with the exception of the flux employed.
- the present inventive method utilizes a fiux initially comprising lead
- the use of such a flux is advan-' oxide and boron oxide. tageous in several respects, the most important being the increased solubility of constituent materials which permits the process to be operated at lower temperatures than the prior art. yield and crystal size.
- each procedure is considered individually- GARNETS
- borate formation is the most important considera-j tion in determining a maximum boron content. It has been found that use of a ratio of born oxide to lead oxide of greater than about 1 to 9 results in formation of borates resulting in increased difiiculty of separation of this material from the desired crystal.
- the lower temperature limit of the system during crystal lization in the yttrium iron garnet and gadolinium iron garnet systems is determined by the observed re-solution of these materials in the solvent at temperatures substan tially lower than about 1000 C., although this limit is determined by a most favorable flux composition and is to this re-solution observed at temperatures below this minimum it is necessary in the growth of garnet structures in this system to remove all the liquid portion of the flux ,at about this temperature. It is possible to avoid resolution by rapid quench of the flux from this minimum temperature to a complete solidification, so permitting-acid separation where desirable. This re-solution phenomenon is common to the use of the orthodox lead oxide flux.v
- Optimum cooling rates over the crystallization range of from about 1300 C. to 1000 C. are determined by the usual criteria, the faster the rate of cooling, the greater the number of nucleation centers with a consequent decrease in crystal size, and vice versa. Cooling rates may vary from as low as 2 C. per hour or lower to as high as 10 C. per hour. It is generally desirable to cool as slowly as possible to secure the largest possible crystal Further advantages include increase in cooling rates'are used, it is desirable from an economicstandpoint to more rap-idly cool from the initial high temperature of 1300 C. down to the temperature at which nucleation is first observed. For the usual situation, using the preferred 1 to 10 flux and a nutrient concentration close to the preferred value, this initial nucleation occurs at 1215 C.
- the formula for yttrium iron garnet is Y Fe O so indicating a molecular ratio of threeparts of yttrium oxide to five parts of iron oxide (weight ratio of 6.8280).
- the optimum observed weight ratio of starting ingredients, however, on which the above figures are based, is 8.021110.
- This excess of iron oxide is necessary to keep the yttrium iron garnet in equilibrium over the crystallization range. Operation with the ratio indicated by the stoichiometric material-s results in a decrease of yield of the order of 30 percent.
- the use of an excess of yttrium oxide'results in the formation of yttrium orthoferrite and yttrium borates as the stable phase and virtually no yttrium iron garnet is produced.
- the absolute limit at one end of the range corresponds with the stoichiometric ratio of yttrium orthoferrite, i.e., 11.0 yttrium to 8.0 iron.
- the preferred range is of the order of from 7.9 yttrium to 11.1 iron, to 8.1 yttrium to 10.9 iron.
- the boron to lead ratio in the flux and also the preferred ranges discussed are suitable.
- the maximum temperature of 1300 C. is the same for the various reasons described.
- the gross nutrient to flux ratio is approximately the same as the for yttrium iron garnet.
- the preferred range is of the order of from 0.5;1.1 to
- garnet materials which have been prepared by this method include; yttrium gallium garnet, gadolinium gallium garnet, erbium iron garnet, ytterbiunuand all of the rare earth iron garnets from samarium to lutecium.
- Other substitutions including partial substitution of up to 50 percent gallium for iron have been made in the yttrium iron garnet system. All conditions discussed above are suitably used in the growth of any of the rare earth garnets;
- a mixture of the starting materials is weighed into a cubic centimeter platinum crucible and sealed with a platinum lid.
- the crucible is next placed into a horizontal globar furnace with a silicon carbide mufiie and a mullite floor plate.
- the furnace may be pre heated to 1300 C.
- the crucible, together with its contents, is then permitted to attain a temperature of 1300 C. and is maintained at this temperature for a period of eight hours.
- For charges of the order of 500 grams it has been found helpful to stir the mixture and so assure complete solution. Without stirring, in a charge of this size, it is observed that stratification of the nutrient materials occurs at the top of the melt which is caused by the large dilferences in densities of nutrient and flux.
- Controlled cooling at the rate of 2 per hour from the maximum of 1300" C. is then commenced by a controlled energization of the furnace. This program is continued until the re-solution temperature is reached. At this point, the crucible is removed from the furnace and the still liquid portion is poured off. After pouring off the liquid, the crystals still in the crucible are permitted to cool. This is tantamount to an air quench, cooling taking of the order of one hour to reach the ambient temperature.
- the crucible is then immersed in a vessel containing a. dilute solution of nitric acid and Water, of the order of 50 percent by volume.
- the acid cleaning procedure is con-- tinued until all flux residue has been removed from the crystals.
- acid cleaning at room temperature takes of the order of three hours, although this is variable, being dependent on the amount of residue, the size of the charge and the number of clusters. It is found expeditious to carry out the acid cleaning at temperatures approximating the boiling point of the acid solution.
- the acid solution is poured off, the crucible removed from the container and the crystals washed in three successive rinses of boiling distilled water. Following the water washing, the crystals are dried by air-drying at room temperature.
- the resultant crystals were chemically analyzed and magnetic measurements were made on the washed product. These measurements, not considered to be within the scope of this disclosure, were in conformity with observed magnetic properties on other specimens of these compositions.
- the orthoferrite system has a much greater temperature range of stability than does the garnet system. It has, therefore, been found unnecessary to use other than stoichiometric amounts of star-ting ingredients, so indicat- Table I Flux composition Crystal Starting ingredients Yield size Ex (gms) Product (grns.) maximum PbO B203 dimensions (gins) (gms.) (0111s.)
- the increase in crystal size, by weight is of the order of five times, crystals of yttrium orthoferrite of rectangular configuration, l X 1 x 2 centimerers being obtained in the combined flux, as compared with /2 x /2 x 1 centimeter in the Pb0 flux.
- orthoferrites based on lanthanum, praseodymium, and neodymium are somewhat small er than the other orthoferrites, the same increase in crystal size being realized, however, by use of the combined flux.
- Orthoferrites which have been produced in the combined flux are: yttrium, lanthanum, praseodymium, neodymium, samarium, europium, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium and lutecium. All of these materials are transparent with the exception of praseodymium and neodymium.
- These materials may be modified by inclusion of small amounts of additional ingredients, such as in the yttrium iron garnet system.
- additional ingredients such as in the yttrium iron garnet system.
- the combined flux is uniquely suitable for addition of aluminum as a modifying ingredient.
- modification may be carried out, for example, for the purpose of improving light transmission.
- the domain boundaries move for applied fields of less than 1 oersted, however, approximately 50 oersteds are required to magnetize the crystals to saturation. When saturated, crystals as large as 0.2 X 0.2 x 0.1 inch remain single domains. Fields of approximately 2500 oersteds are then required to reverse the first magnetization on the single domain crystals.
- the preferred flux composition for the orthoferrites and also the spinels is at the ratio of 1 to 20.
- the range of 1:18 to 1:22 is considered to define the exclusive useful operating flux compositional range for this system.
- Use of appreciably greater ratios results in borate formation with the attendant difiiculty of separation of final product, as discussed above in connecion with the garnet system.
- Use of appreciably lesser ratios simply results in decreased solubility and so puts a further limit on yield. It is estiing equal molecular amounts of rare earth oxide and Fe 0
- the preferred gross nutrient to flux ratio is 1 to 3, with a preferred range encompassed by the ratio limits of 1:2.8 to 1:3.2.
- the procedure employed for growth of orthoferrite crystals is similar to that discussed above for the garnet system. However, there are slight variations as follows: after mixing the starting ingredients in a platinum crucible the procedure for garnet growth is repeated until the cooling step is reached. At this point, cooling is continued until complete crystallization of the entire contents of the crucible, which generally occurs at 850 C. for the orthoferrites. When attaining this temperature the input to the furnace is cut cit and cooling continued at a rate determined by the specific apparatus employed, for example, 50 C. per hour. When entire contents reach the ambient temperature it is necessary to separate nutrient from flux.
- X may be yttrium, lanthanum, praseodymium, neodymium or one of the rare earth elements of atomic number between 62 and 71 and O is oxygen.
- Z was cobalt, chromium, gallium or aluminum.
- These materials are known as rare earth co'baltiates, rare earth orthochromites, rare earth gallates and rare earth aluminates.
- cobaltia-tes the other X20 compounds are transparent, generally evidencing no coloration whatsoever except for the orthochromates which are greenish.
- SPINEL FERRITES Single crystalline magnetic spinel ferrites have been crystallized in the prior art from a lead oxide flux.
- the advantage of using a lead oxide-boron oxide flux here is the same as for the ortho-ferrites. Solubility is increased by the order of a factor of three, so resulting in a concomitant increase in yield.
- the method of growing single crystals of a material selected from the group consisting of synthetic garnets, spinel ferrites and orthoferrites which comprises heating the constituent components of said material together with a mixture of lead oxide and boron oxide, the weight ratio of P130 to B 0 being in the range of 9:1 to 14:1 for garnet growth and in the range of 18:1 to 22:1 for orthoferrite and spinel ferrite growth, the gross nutrient to flux ratio being in the range of 121.8 to 1:2.2 for garnet growth, 1:2.8 to 1:32 for ortho'ferrites, and 1:2 to 1:5 for spinel ferrites, and slowly cooling the resultant melt whereby said material precipitates from the melt in crystals.
- a material selected from the group consisting of synthetic garnets, spinel ferrites and orthoferrites which comprises heating the constituent components of said material together with a mixture of lead oxide and boron oxide, the weight ratio of P130 to B 0 being in the range of 9:1 to 14:1 for garnet growth and in the range
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Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US28862A US3079240A (en) | 1960-05-13 | 1960-05-13 | Process of growing single crystals |
GB17162/61A GB912799A (en) | 1960-05-13 | 1961-05-11 | Improvements in or relating to the growth of single crystals of synthetic garnets, ferrites and orthoferrites |
BE603732A BE603732A (fr) | 1960-05-13 | 1961-05-12 | Procédé d'obtention de monocristaux de ferrites, orthoferrites et grenats synthétiques |
FR861711A FR1289841A (fr) | 1960-05-13 | 1961-05-13 | Procédé de croissance de monocristaux |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US28862A US3079240A (en) | 1960-05-13 | 1960-05-13 | Process of growing single crystals |
Publications (1)
Publication Number | Publication Date |
---|---|
US3079240A true US3079240A (en) | 1963-02-26 |
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ID=21845926
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US28862A Expired - Lifetime US3079240A (en) | 1960-05-13 | 1960-05-13 | Process of growing single crystals |
Country Status (4)
Country | Link |
---|---|
US (1) | US3079240A (fr) |
BE (1) | BE603732A (fr) |
FR (1) | FR1289841A (fr) |
GB (1) | GB912799A (fr) |
Cited By (27)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3149910A (en) * | 1962-06-04 | 1964-09-22 | Tauber Arthur | Method of growing single crystals |
US3150925A (en) * | 1961-04-20 | 1964-09-29 | Richard J Gambino | Method of growing single crystals |
US3162603A (en) * | 1963-02-01 | 1964-12-22 | Jack A Kohn | Method of growing iridium substituted single crystal using bismuth oxide flux |
US3224843A (en) * | 1960-06-30 | 1965-12-21 | Owens Corning Fiberglass Corp | Separation of crystals from a boric anhydride matrix |
US3226183A (en) * | 1961-06-12 | 1965-12-28 | Bertaut Erwin Felix | Preparation of monocrystals of rare earth manganites |
US3305301A (en) * | 1963-04-03 | 1967-02-21 | Bell Telephone Labor Inc | Process for the growth of ordered lithium ferrite |
US3356929A (en) * | 1964-07-01 | 1967-12-05 | Bell Telephone Labor Inc | Microwave devices utilizing eu-fe garnet containing ga |
US3370963A (en) * | 1965-03-24 | 1968-02-27 | Bell Telephone Labor Inc | Growth of divalent metal aluminates |
US3386799A (en) * | 1965-11-16 | 1968-06-04 | Bell Telephone Labor Inc | Growth of yttrium iron garnet |
DE1272800B (de) * | 1963-10-04 | 1968-07-11 | Western Electric Co | Verfahren zur Zuechtung von Granat-Kristallen |
US3404966A (en) * | 1964-09-04 | 1968-10-08 | Northeru Electric Company Ltd | Melting a ferrous ion containing ferrimagnetic oxide in a ferric ion crucible |
US3438723A (en) * | 1963-08-26 | 1969-04-15 | Sprague Electric Co | Method of preparing +2 valent metal yttrium and rare earth ferrites |
US3486937A (en) * | 1967-03-24 | 1969-12-30 | Perkin Elmer Corp | Method of growing a single crystal film of a ferrimagnetic material |
US3516839A (en) * | 1967-09-01 | 1970-06-23 | Gen Electric | Transparent magnesia-alumina spinel and method |
US3645788A (en) * | 1970-03-04 | 1972-02-29 | North American Rockwell | Method of forming multiple-layer structures including magnetic domains |
US3723599A (en) * | 1971-08-18 | 1973-03-27 | Bell Telephone Labor Inc | Technique for growth of single crystal gallium garnet |
US3946124A (en) * | 1970-03-04 | 1976-03-23 | Rockwell International Corporation | Method of forming a composite structure |
US4013501A (en) * | 1976-05-27 | 1977-03-22 | Bell Telephone Laboratories, Incorporated | Growth of neodymium doped yttrium aluminum garnet crystals |
US4199396A (en) * | 1976-06-24 | 1980-04-22 | Union Carbide Corporation | Method for producing single crystal gadolinium gallium garnet |
US4273609A (en) * | 1978-10-25 | 1981-06-16 | Sperry Corporation | Rinse melt for LPE crystals |
US20050022720A1 (en) * | 2003-07-31 | 2005-02-03 | Kolis Joseph W. | Acentric orthorhombic lanthanide borate crystals, method for making, and applications thereof |
US20050022721A1 (en) * | 2003-07-31 | 2005-02-03 | Kolis Joseph W. | Acentric, rhombohedral lanthanide borate crystals, method for making, and applications thereof |
CN110137346A (zh) * | 2019-06-18 | 2019-08-16 | 西安工业大学 | 一种锰掺杂铁酸钬HoMnxFe1-xO3磁电材料的制备方法 |
CN112267146A (zh) * | 2020-10-13 | 2021-01-26 | 上海应用技术大学 | 一种采用复合助熔剂生长钇铁石榴石晶体的方法 |
CN112851348A (zh) * | 2021-01-11 | 2021-05-28 | 西南科技大学 | 掺钕钇铁石榴石基陶瓷固化体的制备方法 |
CN115287759A (zh) * | 2022-08-04 | 2022-11-04 | 西南应用磁学研究所(中国电子科技集团公司第九研究所) | 一种生长大尺寸尖晶石型NiZn铁氧体单晶材料的方法 |
CN119143186A (zh) * | 2024-11-20 | 2024-12-17 | 山东建筑大学 | 一种Au和Co共掺杂的铁酸钬气敏材料及其应用 |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2957827A (en) * | 1957-04-30 | 1960-10-25 | Bell Telephone Labor Inc | Method of making single crystal garnets |
US3011868A (en) * | 1959-09-15 | 1961-12-05 | Robert E Moore | Method of making synthetic mica |
-
1960
- 1960-05-13 US US28862A patent/US3079240A/en not_active Expired - Lifetime
-
1961
- 1961-05-11 GB GB17162/61A patent/GB912799A/en not_active Expired
- 1961-05-12 BE BE603732A patent/BE603732A/fr unknown
- 1961-05-13 FR FR861711A patent/FR1289841A/fr not_active Expired
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2957827A (en) * | 1957-04-30 | 1960-10-25 | Bell Telephone Labor Inc | Method of making single crystal garnets |
US3011868A (en) * | 1959-09-15 | 1961-12-05 | Robert E Moore | Method of making synthetic mica |
Cited By (29)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3224843A (en) * | 1960-06-30 | 1965-12-21 | Owens Corning Fiberglass Corp | Separation of crystals from a boric anhydride matrix |
US3150925A (en) * | 1961-04-20 | 1964-09-29 | Richard J Gambino | Method of growing single crystals |
US3226183A (en) * | 1961-06-12 | 1965-12-28 | Bertaut Erwin Felix | Preparation of monocrystals of rare earth manganites |
US3149910A (en) * | 1962-06-04 | 1964-09-22 | Tauber Arthur | Method of growing single crystals |
US3162603A (en) * | 1963-02-01 | 1964-12-22 | Jack A Kohn | Method of growing iridium substituted single crystal using bismuth oxide flux |
US3305301A (en) * | 1963-04-03 | 1967-02-21 | Bell Telephone Labor Inc | Process for the growth of ordered lithium ferrite |
US3438723A (en) * | 1963-08-26 | 1969-04-15 | Sprague Electric Co | Method of preparing +2 valent metal yttrium and rare earth ferrites |
DE1272800B (de) * | 1963-10-04 | 1968-07-11 | Western Electric Co | Verfahren zur Zuechtung von Granat-Kristallen |
US3356929A (en) * | 1964-07-01 | 1967-12-05 | Bell Telephone Labor Inc | Microwave devices utilizing eu-fe garnet containing ga |
US3404966A (en) * | 1964-09-04 | 1968-10-08 | Northeru Electric Company Ltd | Melting a ferrous ion containing ferrimagnetic oxide in a ferric ion crucible |
US3370963A (en) * | 1965-03-24 | 1968-02-27 | Bell Telephone Labor Inc | Growth of divalent metal aluminates |
US3386799A (en) * | 1965-11-16 | 1968-06-04 | Bell Telephone Labor Inc | Growth of yttrium iron garnet |
US3486937A (en) * | 1967-03-24 | 1969-12-30 | Perkin Elmer Corp | Method of growing a single crystal film of a ferrimagnetic material |
US3516839A (en) * | 1967-09-01 | 1970-06-23 | Gen Electric | Transparent magnesia-alumina spinel and method |
US3645788A (en) * | 1970-03-04 | 1972-02-29 | North American Rockwell | Method of forming multiple-layer structures including magnetic domains |
US3946124A (en) * | 1970-03-04 | 1976-03-23 | Rockwell International Corporation | Method of forming a composite structure |
US3723599A (en) * | 1971-08-18 | 1973-03-27 | Bell Telephone Labor Inc | Technique for growth of single crystal gallium garnet |
US4013501A (en) * | 1976-05-27 | 1977-03-22 | Bell Telephone Laboratories, Incorporated | Growth of neodymium doped yttrium aluminum garnet crystals |
US4199396A (en) * | 1976-06-24 | 1980-04-22 | Union Carbide Corporation | Method for producing single crystal gadolinium gallium garnet |
US4273609A (en) * | 1978-10-25 | 1981-06-16 | Sperry Corporation | Rinse melt for LPE crystals |
US20050022721A1 (en) * | 2003-07-31 | 2005-02-03 | Kolis Joseph W. | Acentric, rhombohedral lanthanide borate crystals, method for making, and applications thereof |
US20050022720A1 (en) * | 2003-07-31 | 2005-02-03 | Kolis Joseph W. | Acentric orthorhombic lanthanide borate crystals, method for making, and applications thereof |
CN110137346A (zh) * | 2019-06-18 | 2019-08-16 | 西安工业大学 | 一种锰掺杂铁酸钬HoMnxFe1-xO3磁电材料的制备方法 |
CN110137346B (zh) * | 2019-06-18 | 2023-04-18 | 西安工业大学 | 一种锰掺杂铁酸钬HoMnxFe1-xO3磁电材料的制备方法 |
CN112267146A (zh) * | 2020-10-13 | 2021-01-26 | 上海应用技术大学 | 一种采用复合助熔剂生长钇铁石榴石晶体的方法 |
CN112851348A (zh) * | 2021-01-11 | 2021-05-28 | 西南科技大学 | 掺钕钇铁石榴石基陶瓷固化体的制备方法 |
CN115287759A (zh) * | 2022-08-04 | 2022-11-04 | 西南应用磁学研究所(中国电子科技集团公司第九研究所) | 一种生长大尺寸尖晶石型NiZn铁氧体单晶材料的方法 |
CN115287759B (zh) * | 2022-08-04 | 2024-01-16 | 西南应用磁学研究所(中国电子科技集团公司第九研究所) | 一种生长大尺寸尖晶石型NiZn铁氧体单晶材料的方法 |
CN119143186A (zh) * | 2024-11-20 | 2024-12-17 | 山东建筑大学 | 一种Au和Co共掺杂的铁酸钬气敏材料及其应用 |
Also Published As
Publication number | Publication date |
---|---|
BE603732A (fr) | 1961-09-01 |
FR1289841A (fr) | 1962-04-06 |
GB912799A (en) | 1962-12-12 |
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