US20010011516A1 - Supplementation of cellulose nanofibrils with carboxycellulose which has a low degree of substitution - Google Patents
Supplementation of cellulose nanofibrils with carboxycellulose which has a low degree of substitution Download PDFInfo
- Publication number
- US20010011516A1 US20010011516A1 US09/783,492 US78349201A US2001011516A1 US 20010011516 A1 US20010011516 A1 US 20010011516A1 US 78349201 A US78349201 A US 78349201A US 2001011516 A1 US2001011516 A1 US 2001011516A1
- Authority
- US
- United States
- Prior art keywords
- additive
- nanofibrils
- suspension
- weight
- cellulose
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 229920002678 cellulose Polymers 0.000 title claims abstract description 98
- 239000001913 cellulose Substances 0.000 title claims abstract description 96
- 238000006467 substitution reaction Methods 0.000 title claims abstract description 22
- 230000009469 supplementation Effects 0.000 title description 7
- 239000000654 additive Substances 0.000 claims abstract description 148
- 239000000203 mixture Substances 0.000 claims abstract description 94
- 239000000725 suspension Substances 0.000 claims abstract description 64
- 230000000996 additive effect Effects 0.000 claims abstract description 62
- 238000001035 drying Methods 0.000 claims abstract description 28
- 229920002134 Carboxymethyl cellulose Polymers 0.000 claims description 55
- 235000010948 carboxy methyl cellulose Nutrition 0.000 claims description 55
- 239000001768 carboxy methyl cellulose Substances 0.000 claims description 54
- 239000008112 carboxymethyl-cellulose Substances 0.000 claims description 54
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 32
- 239000007787 solid Substances 0.000 claims description 31
- 238000000265 homogenisation Methods 0.000 claims description 29
- 238000002360 preparation method Methods 0.000 claims description 17
- 238000000605 extraction Methods 0.000 claims description 14
- 239000001257 hydrogen Substances 0.000 claims description 10
- 229910052739 hydrogen Inorganic materials 0.000 claims description 10
- 150000001875 compounds Chemical class 0.000 claims description 9
- 239000003093 cationic surfactant Substances 0.000 claims description 7
- 239000002253 acid Substances 0.000 claims description 6
- 238000009472 formulation Methods 0.000 claims description 6
- 239000000178 monomer Substances 0.000 claims description 6
- 229920001284 acidic polysaccharide Polymers 0.000 claims description 5
- 150000004805 acidic polysaccharides Chemical class 0.000 claims description 5
- 239000002280 amphoteric surfactant Substances 0.000 claims description 5
- 238000004061 bleaching Methods 0.000 claims description 5
- 150000001720 carbohydrates Chemical class 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 5
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 4
- 150000007513 acids Chemical class 0.000 claims description 4
- 125000002091 cationic group Chemical group 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 235000013305 food Nutrition 0.000 claims description 3
- 239000007900 aqueous suspension Substances 0.000 claims description 2
- 238000010276 construction Methods 0.000 claims description 2
- 239000002537 cosmetic Substances 0.000 claims description 2
- 150000002431 hydrogen Chemical group 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 24
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 abstract description 2
- 235000010980 cellulose Nutrition 0.000 description 83
- 210000001724 microfibril Anatomy 0.000 description 37
- 239000006185 dispersion Substances 0.000 description 22
- 239000000243 solution Substances 0.000 description 16
- 239000012153 distilled water Substances 0.000 description 15
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 14
- 238000003756 stirring Methods 0.000 description 13
- 229930006000 Sucrose Natural products 0.000 description 12
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 12
- 239000005720 sucrose Substances 0.000 description 12
- 230000008569 process Effects 0.000 description 9
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 7
- 239000004202 carbamide Substances 0.000 description 7
- 239000000843 powder Substances 0.000 description 7
- 239000000600 sorbitol Substances 0.000 description 7
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 210000004027 cell Anatomy 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 5
- 238000012512 characterization method Methods 0.000 description 5
- 239000011363 dried mixture Substances 0.000 description 5
- 238000000518 rheometry Methods 0.000 description 5
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 4
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 4
- 229920000168 Microcrystalline cellulose Polymers 0.000 description 4
- 230000002378 acidificating effect Effects 0.000 description 4
- 125000000217 alkyl group Chemical group 0.000 description 4
- 150000001735 carboxylic acids Chemical class 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 239000002609 medium Substances 0.000 description 4
- 235000019813 microcrystalline cellulose Nutrition 0.000 description 4
- 239000008108 microcrystalline cellulose Substances 0.000 description 4
- 229940016286 microcrystalline cellulose Drugs 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- 239000002023 wood Substances 0.000 description 4
- 241001012508 Carpiodes cyprinus Species 0.000 description 3
- 229920002488 Hemicellulose Polymers 0.000 description 3
- 229920001131 Pulp (paper) Polymers 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000001704 evaporation Methods 0.000 description 3
- 230000008020 evaporation Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 description 3
- 239000006228 supernatant Substances 0.000 description 3
- 239000004094 surface-active agent Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- IAJILQKETJEXLJ-UHFFFAOYSA-N Galacturonsaeure Natural products O=CC(O)C(O)C(O)C(O)C(O)=O IAJILQKETJEXLJ-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 239000012736 aqueous medium Substances 0.000 description 2
- -1 cationic imidazoline derivatives Chemical class 0.000 description 2
- 238000005119 centrifugation Methods 0.000 description 2
- 239000013068 control sample Substances 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 239000001814 pectin Substances 0.000 description 2
- 229920001277 pectin Polymers 0.000 description 2
- 235000010987 pectin Nutrition 0.000 description 2
- 229940083254 peripheral vasodilators imidazoline derivative Drugs 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- PUAQLLVFLMYYJJ-UHFFFAOYSA-N 2-aminopropiophenone Chemical class CC(N)C(=O)C1=CC=CC=C1 PUAQLLVFLMYYJJ-UHFFFAOYSA-N 0.000 description 1
- BZSXEZOLBIJVQK-UHFFFAOYSA-N 2-methylsulfonylbenzoic acid Chemical compound CS(=O)(=O)C1=CC=CC=C1C(O)=O BZSXEZOLBIJVQK-UHFFFAOYSA-N 0.000 description 1
- 235000021537 Beetroot Nutrition 0.000 description 1
- 241000219310 Beta vulgaris subsp. vulgaris Species 0.000 description 1
- 235000005979 Citrus limon Nutrition 0.000 description 1
- 244000131522 Citrus pyriformis Species 0.000 description 1
- 240000000560 Citrus x paradisi Species 0.000 description 1
- 239000005715 Fructose Substances 0.000 description 1
- 229930091371 Fructose Natural products 0.000 description 1
- RFSUNEUAIZKAJO-ARQDHWQXSA-N Fructose Chemical compound OC[C@H]1O[C@](O)(CO)[C@@H](O)[C@@H]1O RFSUNEUAIZKAJO-ARQDHWQXSA-N 0.000 description 1
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 1
- 229920002230 Pectic acid Polymers 0.000 description 1
- 229920000289 Polyquaternium Polymers 0.000 description 1
- 108010009736 Protein Hydrolysates Proteins 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000005708 Sodium hypochlorite Substances 0.000 description 1
- 235000021536 Sugar beet Nutrition 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- IAJILQKETJEXLJ-RSJOWCBRSA-N aldehydo-D-galacturonic acid Chemical compound O=C[C@H](O)[C@@H](O)[C@@H](O)[C@H](O)C(O)=O IAJILQKETJEXLJ-RSJOWCBRSA-N 0.000 description 1
- IAJILQKETJEXLJ-QTBDOELSSA-N aldehydo-D-glucuronic acid Chemical compound O=C[C@H](O)[C@@H](O)[C@H](O)[C@H](O)C(O)=O IAJILQKETJEXLJ-QTBDOELSSA-N 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
- 125000005211 alkyl trimethyl ammonium group Chemical group 0.000 description 1
- 150000001408 amides Chemical group 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000007844 bleaching agent Substances 0.000 description 1
- QXDMQSPYEZFLGF-UHFFFAOYSA-L calcium oxalate Chemical compound [Ca+2].[O-]C(=O)C([O-])=O QXDMQSPYEZFLGF-UHFFFAOYSA-L 0.000 description 1
- 125000002057 carboxymethyl group Chemical group [H]OC(=O)C([H])([H])[*] 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 150000001767 cationic compounds Chemical class 0.000 description 1
- 229920006317 cationic polymer Polymers 0.000 description 1
- 239000006285 cell suspension Substances 0.000 description 1
- FOCAUTSVDIKZOP-UHFFFAOYSA-N chloroacetic acid Chemical compound OC(=O)CCl FOCAUTSVDIKZOP-UHFFFAOYSA-N 0.000 description 1
- 229940106681 chloroacetic acid Drugs 0.000 description 1
- 235000020971 citrus fruits Nutrition 0.000 description 1
- 239000007859 condensation product Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000010908 decantation Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000000502 dialysis Methods 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 238000010981 drying operation Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 235000012055 fruits and vegetables Nutrition 0.000 description 1
- 239000008103 glucose Substances 0.000 description 1
- 125000002791 glucosyl group Chemical group C1([C@H](O)[C@@H](O)[C@H](O)[C@H](O1)CO)* 0.000 description 1
- 229940097043 glucuronic acid Drugs 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 150000002462 imidazolines Chemical class 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- JZMJDSHXVKJFKW-UHFFFAOYSA-M methyl sulfate(1-) Chemical compound COS([O-])(=O)=O JZMJDSHXVKJFKW-UHFFFAOYSA-M 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 210000004738 parenchymal cell Anatomy 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000003531 protein hydrolysate Substances 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- SUKJFIGYRHOWBL-UHFFFAOYSA-N sodium hypochlorite Chemical compound [Na+].Cl[O-] SUKJFIGYRHOWBL-UHFFFAOYSA-N 0.000 description 1
- 235000010265 sodium sulphite Nutrition 0.000 description 1
- 238000005063 solubilization Methods 0.000 description 1
- 230000007928 solubilization Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 239000011550 stock solution Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000001117 sulphuric acid Substances 0.000 description 1
- 235000011149 sulphuric acid Nutrition 0.000 description 1
- 238000010257 thawing Methods 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 229920001285 xanthan gum Polymers 0.000 description 1
- 239000000230 xanthan gum Substances 0.000 description 1
- 235000010493 xanthan gum Nutrition 0.000 description 1
- 229940082509 xanthan gum Drugs 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y5/00—Nanobiotechnology or nanomedicine, e.g. protein engineering or drug delivery
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K8/00—Cosmetics or similar toiletry preparations
- A61K8/02—Cosmetics or similar toiletry preparations characterised by special physical form
- A61K8/0241—Containing particulates characterized by their shape and/or structure
- A61K8/027—Fibers; Fibrils
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K8/00—Cosmetics or similar toiletry preparations
- A61K8/18—Cosmetics or similar toiletry preparations characterised by the composition
- A61K8/72—Cosmetics or similar toiletry preparations characterised by the composition containing organic macromolecular compounds
- A61K8/73—Polysaccharides
- A61K8/731—Cellulose; Quaternized cellulose derivatives
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61Q—SPECIFIC USE OF COSMETICS OR SIMILAR TOILETRY PREPARATIONS
- A61Q19/00—Preparations for care of the skin
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L1/00—Compositions of cellulose, modified cellulose or cellulose derivatives
- C08L1/02—Cellulose; Modified cellulose
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K8/00—Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
- C09K8/02—Well-drilling compositions
- C09K8/04—Aqueous well-drilling compositions
- C09K8/06—Clay-free compositions
- C09K8/08—Clay-free compositions containing natural organic compounds, e.g. polysaccharides, or derivatives thereof
- C09K8/10—Cellulose or derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K8/00—Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
- C09K8/02—Well-drilling compositions
- C09K8/04—Aqueous well-drilling compositions
- C09K8/14—Clay-containing compositions
- C09K8/18—Clay-containing compositions characterised by the organic compounds
- C09K8/20—Natural organic compounds or derivatives thereof, e.g. polysaccharides or lignin derivatives
- C09K8/206—Derivatives of other natural products, e.g. cellulose, starch, sugars
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K2800/00—Properties of cosmetic compositions or active ingredients thereof or formulation aids used therein and process related aspects
- A61K2800/40—Chemical, physico-chemical or functional or structural properties of particular ingredients
- A61K2800/41—Particular ingredients further characterized by their size
- A61K2800/413—Nanosized, i.e. having sizes below 100 nm
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
Definitions
- the present invention relates to compositions comprising essentially amorphous cellulose nanofibrils, carboxycellulose as additive, and optionally co-additives, as well as to a process for their preparation.
- the invention relates to the suspensions obtained from such compositions.
- Cellulose microfibrils and nanofibrils are well-known compounds which are used as additives for modifying the texture of media into which they are introduced. In the case of fluid media, they modify their viscosity or even their Theological profile.
- U.S. Pat. No. 4,481,076 proposes drying the cellulose microfibrils obtained from wood pulp in the presence of additive.
- the contents which are most favourable for good redispersion after drying, and thus for a good viscosity level of the suspension, are from about 50 to about 100% by weight relative to the dry microfibrils.
- the amounts of additives introduced are very large.
- these methods are not entirely satisfactory, even though it is possible, in principle, to redisperse these dried microfibrils, since the means used for the redispersion are still very high-shear.
- the cellulose microfibrils obtained from wood are derived from secondary walls. This means that they have a greater than 70% degree of crystallinity.
- these fibrils are found to break. Consequently, the cellulose microfibrils obtained from secondary walls do not have the characteristics of amorphous fibrils, but, rather, have the characteristics of microcrystalline microfibrils.
- the morphologies of the microfibrils and nanofibrils are different.
- the microcrystalline microfibrils for example obtained from cellulose with secondary walls, such as wood pulp, are conventionally in the form of aggregates from a few tens of nanometres to a few micrometres, consisting of elementary fibrils, which cannot be disentangled during the homogenization step.
- the cellulose nanofibrils obtained from cells with primary walls they have a diameter of not more than a few nanometres and have the appearance of filaments.
- the present invention has shown, against all expectations, that relatively low amounts of additive are sufficient to allow good redispersion of the dried nanofibrils, and without it being necessary to use extremely high-shear conditions.
- amounts of the order of those recommended in the prior art have considerable drawbacks as regards conserving the Theological properties of the nanofibrils.
- the non-supplemented microcrystalline microfibrils are not dispersible in aqueous medium; they separate out by settling as soon as the stirring is stopped, even when very high-shear stirring means are used. Furthermore, they do not give shear-thinning Theological properties.
- the nanofibrils obtained from primary walls are of a nature which is dispersible in aqueous medium.
- they give a quite specific rheological profile, of shear-thinning type, to the medium into which they are introduced.
- drying adversely affects not only the capacity for redispersion of the dried nanofibrils and their viscosity, but also their Theological profile.
- additives of the type usually used to redisperse microcrystalline microfibrils such as those obtained from wood, i.e. as much additive as microfibrils, do not give good results as regards the shear-thinning rheological profile of the cellulose nanofibrils obtained from primary walls: the profile becomes more Newtonian, i.e. less shear-thinning.
- the present invention thus provides a simple and effective solution to these problems.
- a first subject of which is a composition comprising essentially amorphous cellulose nanofibrils, carboxycellulose with a degree of substitution of less than or equal to 0.95 as additive, and optionally at least one co-additive, the content of additive and of optional co-additive being less than or equal to 30% by weight relative to the weight of nanofibrils and of additive and optional co-additive.
- Another subject of the present invention consists of a process for preparing a composition, in which cellulose nanofibrils are prepared from cellulosic pulp by carrying out at least one extraction, optionally followed by at least one step of bleaching the pulp thus treated, after which the resulting pulp is separated out and a homogenization step is carried out in at least one cycle, the characteristic of the process being that the following steps are carried out:
- At least some of the additive and optionally co-additive(s) are added to the nanofibril suspension, which has optionally undergone at least one homogenization cycle,
- a third subject of the invention relates to a suspension comprising cellulose nanofibrils, which is obtained by redispersing the composition according to the invention.
- the present invention makes it possible simultaneously to propose a process for drying essentially amorphous nanofibrils in the presence of additives, as well as compositions which are dried such that they are readily redispersible, while at the same time retaining the specific rheological properties of the initial, non-dried suspensions.
- the suspensions according to the invention obtained after redispersing the compositions, have a good level of viscosity at a low shear gradient, as well as a rheological profile of shear-thinning type.
- the means used to redisperse the dried compositions according to the invention are considerably less shearing than those usually used to redisperse dried microfibrils obtained from wood or from other secondary walls.
- the subject of the present invention is the supplementation of essentially amorphous cellulose nanofibrils.
- the term “essentially amorphous” is intended to refer to nanofibrils whose degree of crystallinity is less than or equal to 50%. According to a specific variant of the present invention, the degree of crystallinity is between 15% and 50%. Preferably, the degree of crystallinity is less than 50%.
- the cellulose nanofibrils treated according to the present invention are obtained from cells preferably consisting of at least about 80% primary walls. Preferably, the amount of primary walls is at least 85% by weight.
- parenchymal cells Sugar beet pulp, citrus fruits such as lemons, oranges and grapefruit, and most fruit and vegetables are examples of parenchyma.
- the nanofibrils forming part of the compositions according to the invention are, according to a particularly advantageous variant, charged at the surface with carboxylic acids and with acidic polysaccharides, alone or as a mixture.
- carboxylic acids is intended to refer to simple carboxylic acids, as well as salts thereof. These acids are preferably chosen from uronic acids. More particularly, the said uronic acids are more particularly galacturonic acid and glucuronic acid.
- acidic polysaccharides mention may be made of pectins, which are more particularly polygalacturonic acids. These acidic polysaccharides can be present as a mixture with hemicelluloses.
- the cellulose nanofibrils also have a cross-section of between about 2 and about 10 nm. More particularly, the nanofibril cross-section is between about 2 and about 4 nm.
- the nanofibrils forming part of the compositions according to the invention are obtained by using the treatment which will be described below.
- this treatment is carried out on the pulp of vegetables with primary walls, such as, for example, beetroot pulp, after it has undergone a preliminary step of extraction of the sucrose, according to the methods known in the art.
- the process comprises the following steps:
- step (e) dilution of the third solid residue obtained after step (d) so as to obtain a solids content of between 2 and 10% by weight
- step (a) the term “pulp” is intended to refer to wet, dehydrated pulp stored by ensilage or partially depectinized.
- the extraction step (a) can be carried out in acidic medium or in basic medium.
- the pulp is suspended in an aqueous solution for a few minutes so as to homogenize the acidified suspension at a pH of between 1 and 3, preferably between 1.5 and 2.5.
- This operation is carried out with a concentrated solution of an acid such as hydrochloric acid or sulphuric acid.
- This step may be advantageous for removing the calcium oxalate crystals which may be present in the pulp, and which, on account of their highly abrasive nature, can cause difficulties in the homogenization step.
- the pulp is added to an alkaline solution of a base, for example sodium hydroxide or potassium hydroxide, with a concentration of less than 9% by weight, more particularly less than 6% by weight.
- a base for example sodium hydroxide or potassium hydroxide
- concentration of the base is between 1 and 2% by weight.
- a small amount of a water-soluble antioxidant such as sodium sulphite Na 2 SO 3 , may be added in order to limit the oxidation reactions of the cellulose.
- Step (a) is generally carried out at a temperature of between about 60° C. and 100° C., preferably between about 70° C. and about 95° C.
- step (a) The duration of step (a) is between about 1 hour and about 4 hours.
- step (a) partial hydrolysis takes place with release and solubilization of most of the pectins and hemicelluloses, while at the same time retaining the molecular mass of the cellulose.
- the solid residue is recovered from the suspension obtained from step (a) by carrying out known methods.
- the first solid residue obtained is optionally subjected to a second extraction step carried out under alkaline conditions.
- a second extraction step, step (b), is carried out when the first step has been carried out under acidic conditions. If the first extraction has been carried out under alkaline conditions, the second step is optional.
- this second extraction is carried out with a base preferably chosen from sodium hydroxide and potassium hydroxide, whose concentration is less than about 9% by weight, preferably between about 1% and about 6% by weight.
- the duration of the alkaline extraction step is between about 1 and about 4 hours. It is preferably equal to about 2 hours.
- step (c) the residue derived from step (a) or (b) is washed thoroughly with water in order to recover the residue of cellulosic material.
- step (d) The cellulosic material from step (c) is then optionally bleached, in step (d), according to the standard methods.
- a treatment with sodium chlorate, with sodium hypochlorite or with hydrogen peroxide in a proportion of 5-20% relative to the amount of solids treated can be carried out.
- Different concentrations of bleaching agent can be used, at temperatures of between about 18° C. and about 80° C., preferably between about 50° C. and about 70° C.
- the duration of this step (d) is between about 1 hour and about 4 hours, preferably between about 1 hour and about 2 hours.
- a cellulosic material containing between 85 and 95% by weight of cellulose is thus obtained.
- step (e) The resulting suspension, which has optionally been bleached, is then rediluted in water in a proportion of 2 to 10% solids (step (e)), before undergoing a homogenization step (step (f)) comprising at least one cycle.
- the nanofibrils are supplemented before undergoing the homogenization step.
- the cellulose nanofibrils are supplemented after they have undergone at least one homogenization cycle.
- the homogenization step corresponds to a mixing or blending operation or any operation of high mechanical shear, followed by one or more passages of the cell suspension through an orifice of small diameter, subjecting the suspension to a pressure drop of at least 20 mPa and to a high-speed shear action, followed by a high-speed deceleration impact.
- the mixing or blending is carried out, for example, by passage(s) through the mixer or blender for a period ranging from a few minutes to about an hour, in a machine such as a Waring Blendor fitted with a four-blade impeller or a pan mill mixer or any other type of blender, such as a colloidal mill.
- a machine such as a Waring Blendor fitted with a four-blade impeller or a pan mill mixer or any other type of blender, such as a colloidal mill.
- the actual homogenization will advantageously be carried out in a homogenizer such as a Manton Gaulin in which the suspension is subjected to a shear action at high speed and high pressure in a narrow passage and against an impact ring.
- a homogenizer such as a Manton Gaulin in which the suspension is subjected to a shear action at high speed and high pressure in a narrow passage and against an impact ring.
- the suspension is introduced into the homogenizer preferably after preheating to a temperature of between 40 and 120° C., preferably between 85 and 95° C.
- the temperature of the homogenization operation is maintained between 95 and 120° C., preferably above 100° C.
- the suspension is subjected to pressures of between 20 and 100 mPa and preferably above 50 mPa in the homogenizer.
- Homogenization of the cellulosic suspension is obtained by a number of passages which can range between 1 and 20, preferably between 2 and 5, until a stable suspension is obtained.
- the homogenization operation can advantageously be followed by a high mechanical shear operation, for example in a machine such as the Sylverson Ultra Turrax.
- Example 20 of that text in particular gives a method for preparing a suspension of essentially amorphous cellulose nanofibrils.
- the first additive in the composition according to the invention consists of carboxycellulose, in salt form or in acid form.
- the cellulose used as additive is more particularly carboxymethylcellulose.
- Cellulose is a polymer consisting of glucose monomer units.
- the carboxyl group is introduced in a manner which is known per se, by reacting chloroacetic acid with cellulose.
- the degree of substitution corresponds to the number of carboxymethyl groups per glucose unit.
- the maximum theoretical degree is 3.
- the degree of substitution of carboxymethylcellulose is less than or equal to 0.95.
- the degree of polymerization of the carboxycellulose used as nanofibril additive, in accordance with the present invention varies within a wide range.
- carboxymethylcelluloses of high masses (high degree of polymerization, high viscosity) or of low masses (low degree of polymerization, low viscosity) are suitable.
- celluloses whose viscosity is between about 9000 mpa.s, measured in an aqueous 1% solution (Brookfield, 30 rpm), and 250 mpa.s, measured in an aqueous 6% solution (Brookfield, 60 rpm).
- celluloses whose viscosity is between about 250 mPa.s, measured in an aqueous 6% solution (Brookfield, 60 rpm), and 10 mPa.s, measured in an aqueous 6% solution (Brookfield, 60 rpm).
- the carboxycellulose content is less than or equal to 30% by weight.
- the carboxycellulose content is between 10 and 30% by weight.
- composition according to the invention can also comprise at least one co-additive chosen from:
- R 1 and R 2 represent hydrogen or a C 1 -C 10 , preferably C 1 -C 5 , alkyl radical
- A represents hydrogen, a C 1 -C 10 , preferably C 1 -C 5 , alkyl radical or alternatively the group R′ 1 R′ 2 N with R′ 1 and R′ 2 , which may be identical or different, representing hydrogen or a C 1 -C 10 , preferably C 1 -C 5 , alkyl radical
- cationic or amphoteric surfactants it being possible for these co-additives to be used alone or as a mixture.
- saccharide monomers or oligomers mention may be made most particularly, and without intending to be limiting, of sorbitol, sucrose and fructose.
- cationic surfactants mention may be made of cationic quaternary ammonium derivatives such as, for example, cationic imidazoline derivatives, alkyltrimethylammonium, dialkyldimethylammonium, alkyldimethylbenzylammonium or alkyldimethylethylammonium halides and Quat esters.
- cationic imidazoline derivatives alkyltrimethylammonium, dialkyldimethylammonium, alkyldimethylbenzylammonium or alkyldimethylethylammonium halides and Quat esters.
- Suitable cationic compounds mention may be made of the products sold by Rhône-Poulenc from the Rhodaquat range. It is also possible to use synthetic cationic polymers, known under the CTFA generic name of “Polyquaternium”, for example the polymers Mirapol A15 a or Mirapol 550 a from the company Rhone-Poulenc.
- the surfactants forming part of the formulation according to the invention can also be chosen from amphoteric surfactants.
- amphoteric surfactants for example, mention may be made, without intending to be limiting, of alkylpolyamine amphoteric derivatives, alkylbetaines, alkyldimethylbetaines, alkylamidopropylbetaines, alkylamidopropyldimethylbetaines, alkyltrimethylsulphobetaines, imidazoline derivatives such as alkyl amphoacetates, alkyl amphodiacetates, alkyl amphopropionates, alkyl amphodipropionates, alkylsultaines or alkylamidopropylhydroxysultaines, and the condensation products of fatty acids and of protein hydrolysates, it being possible for these compounds to be used alone or as a mixture.
- the surfactants Mirapon® Excel, Mirataine® CBS, Mirataine® CB, Mirataine H2CHA®, Ampholac 7T/X®, Ampholac 7C/X, the Miranol® range, Amphionic® SFB and Amphionic® XL may in particular be suitable for carrying out the present invention.
- compositions according to the invention comprise one or more of the abovementioned co-additives, their content is less than 30% by weight relative to the weight of nanofibrils and of additive and of co-additive. Needless to say, the content of additive and of co-additive(s) is such that it is less than or equal to 30% relative to the weight of nanofibrils, of additive and of co-additive(s).
- compositions comprise carboxycellulose as additive, as well as at least one co-additive chosen from saccharide monomers and oligomers or compounds of formula (R 1 R 2 N)COA.
- the co-additive content is between 1 and 25% by weight relative to the weight of nanofibrils and of additive and of co-additive.
- compositions comprise carboxycellulose as additive and, as co-additive, at least one compound chosen from cationic and amphoteric surfactants.
- the co-additive content is between 1 and 10% by weight relative to the weight of nanofibrils and of additive and of co-additive.
- the content of carboxycellulose additive is less than or equal to 30% by weight relative to the weight of nanofibrils and of additive and of co-additive.
- redispersion additives such as carboxycellulose with a low degree of substitution (degree of substitution of less than or equal to 0.95)
- degree of substitution of less than or equal to 0.95
- the higher its concentration the more it lowers the shear-thinning nature of the cellulose nanofibrils by modifying their state of dispersion in the water.
- additive concentrations of greater than 30% by weight relative to the weight of nanofibrils and of additive and of co-additive, although the nanofibrils are redispersible, their Theological profile becomes more Newtonian, i.e. less shear-thinning.
- a first particularly advantageous embodiment of the present invention consists of compositions comprising nanofibrils with a content of additive and of co-additive of less than or equal to 30% by weight relative to the weight of nanofibrils and of additive and of co-additive.
- the said content is between 5% and 30% relative to the same reference.
- compositions according to the invention have a solids content of at least 40% by weight. More particularly, the solids content is at least 60% by weight and is preferably at least 70% by weight.
- the particle size of the composition according to the invention can vary within a wide range. It is usually between 1 ⁇ m and a few millimetres.
- the process according to the invention consists firstly in preparing the cellulose nanofibrils from appropriate cellulosic pulp, by carrying out a hydrolysis, optionally followed by at least one step of bleaching of the pulp thus treated. Everything which has been mentioned previously in this respect remains valid and will not be repeated here.
- the process for preparing the compositions according to the invention consists, in a first step, in adding at least some of the additive and optionally co-additive(s) to the nanofibril suspension, which has optionally undergone at least one homogenization cycle. Next, in a second step, a step of drying the suspension thus supplemented is carried out.
- the addition of at least some of the additive and optionally co-additive(s) is carried out after the homogenization step.
- One particularly suitable embodiment of the invention consists in adding at least some of the additive and optionally co-additive(s) to the suspension after the homogenization step, after this suspension has undergone at least one concentration step.
- the concentration step(s) take place by filtration, centrifugation or evaporation of some of the water from the suspension. It is possible, for example, to use filters under vacuum or under pressure, spraying towers, ovens or microwave ovens.
- the concentration operation can be carried out until a solids content of about 35% by weight is obtained. More particularly, the solids content is between 5 and 25% by weight.
- the introduction of the additive and optionally co-additive(s) is carried out in a manner which is known per se, i.e. by any means which allows homogeneous introduction of a solution, a suspension or a powder to a suspension which tends to have the consistency of a paste.
- any means which allows homogeneous introduction of a solution, a suspension or a powder to a suspension which tends to have the consistency of a paste for example, mention may be made of blenders, extruders and mixers.
- This operation can be carried out over a wide temperature range, more particularly between room temperature and 80° C. It may be advantageous to carry out the introduction at the temperature at which the concentration took place. It should also be noted that temperatures from about 50° C. to about 80° C. can also facilitate the addition of the additive, by decreasing its viscosity, for example.
- a second embodiment of the process consists in adding at least some of the additive and optionally co-additive(s) to the suspension after the homogenization step, before this suspension has undergone at least one concentration step.
- a preferred embodiment of the invention is to carry out the supplementation after the suspension has undergone one or more concentration steps.
- the addition of at least some of the additive and optionally co-additive(s) is carried out before or during the homogenization step.
- This shaping is carried out in a manner which is known to those skilled in the art. Mention may be made in particular, without, however, intending to be limited thereto, of extrusion and granulation.
- the first is carried out in standard apparatus comprising any type of die, and the second can be carried out in drums or granulators, for example.
- the drying is carried out by any means which is known to those skilled in the art, provided that this means makes it possible to have good homogeneity of the temperature of the shaped or unshaped suspension.
- the drying step is carried out so as to maintain not less than 3% by weight of water relative to the weight of the solid obtained. More particularly, the weight of water maintained is between 10 and 30% by weight. Such an implementation makes it possible not to exceed the threshold beyond which redispersion of the nanofibrils may no longer be complete.
- the drying advantageously takes place in air, although it may be envisaged to carry it out under an inert gas, such as nitrogen.
- the drying temperature should limit any degradation of the carboxylic acids, of the acidic polysaccharides, of the hemicelluloses and/or of the additives and co-additives. It is more particularly between 30° C. and 80° C., preferably between 30° C. and 60° C.
- composition obtained can be blended.
- the particle size of the powder is generally between 1 ⁇ m and a few millimetres, preferably between 30 ⁇ m and a few millimetres. Such a particle size makes it possible to have good redispersion without having too many handling problems.
- Another subject of the present invention consists of a suspension of cellulose nanofibrils which is obtained by redispersion of the supplemented composition according to the invention in water or any other medium.
- the suspension according to the invention has a rheological profile of shear-thinning type.
- a subject of the present invention is also the use of carboxycellulose, preferably carboxymethylcellulose, and optionally of co-additives, with essentially amorphous cellulose nanofibrils, with the aim of conserving a shear-thinning
- carboxycellulose preferably carboxymethylcellulose
- co-additives with essentially amorphous cellulose nanofibrils
- compositions according to the invention and the suspensions obtained by redispersion of these compositions can be used in many sectors in which it is desired to have a shear-thinning Theological profile. This may be the case for fluids used in petroleum exploitation, for formulations intended for the cosmetics and/or detergency or food sectors, or alternatively public works and construction.
- the stock nanofibril dispersion used contains 2.3% by weight of cellulose nanofibrils, supplied by ducriere, and is prehomogenized with an Ultra-Turrax machine at 14,000 rpm (1 min per 100 g of dispersion).
- This non-dried stock dispersion is then diluted to 0.3% by weight of cellulose nanofibrils in distilled water using the Ultra-Turrax machine at 8000 rpm for 1 min. This constitutes the control solution.
- mixture 1 the decantation volume (the supernatant) reaches 10% after standing for 4 hours and exceeds 15% after standing for 24 hours, whereas the control remains stable (no separation by settling).
- the viscosity, after concentration without an additive and redispersion, is only 7% of the initial viscosity for a shear gradient of greater than or equal to 1 s -1 .
- the Comparative Example shows that in the absence of additive such as carboxymethylcellulose with a low degree of substitution, drying of the cellulose nanofibrils followed by redispersion with a high-shear machine (Ultra-Turrax) leads to an unstable dispersion which loses 93% of its initial viscosity for a shear gradient of greater than or equal to 1 s -1 .
- a high-shear machine Ultra-Turrax
- the aim of this example is to show the different behaviour of microcrystalline cellulose microfibrils.
- the amount of carboxymethylcellulose added is 30% by weight relative to the weight of cellulose microfibrils and carboxymethylcellulose.
- the mixture is then poured into crucibles, after which it is dried in an oven to a solids content of 97%, controlled by assaying the water by the Karl-Fischer method.
- the dried mixture is then blended in a coffee mill, and then screened through a 500 ⁇ m screen.
- the powder obtained is redispersed at 0.3% by weight of cellulose microfibrils in distilled water.
- the carboxymethylcellulose is dissolved in distilled water.
- the solution is then added to the nanofibril stock dispersion and the mixture is stirred with a def locculating paddle at 1000 rpm for 30 min.
- the amount of carboxymethylcellulose added ranges from 15 to 30% by weight relative to the weight of cellulose nanofibrils and of carboxymethylcellulose.
- the mixture is then poured into crucibles, after which it is dried in a microwave oven, to the desired solids content (40% to 43%) controlled by assaying the water by the Karl-Fischer method.
- the dried mixture is then blended in a coffee mill, after which it is screened through a 500 ⁇ m screen.
- the powder obtained is redispersed at 0.3% by weight of cellulose nanofibrils in distilled water. Stirring is carried out using a deflocculating paddle at 1000 rpm for 5 min.
- Flow rheology is carried out after 24 hours on an RFS 8400 rheometer in Couette geometry (scanning in shear gradient between 1 and 100 s -1 ).
- Table II shows the effect of the carboxymethylcellulose (Blanose 7MXF) concentration on the Theological profile of the cellulose nanofibrils after redispersion.
- Shear gradient Viscosity (Pa.s) (s ⁇ 1) Control Mixture 1 Mixture 2 1.27 4.1 ⁇ 10 ⁇ 1 2.2 ⁇ 10 ⁇ 1 5.8 ⁇ 10 ⁇ 1 2.01 2.6 ⁇ 10 ⁇ 1 1.7 ⁇ 10 ⁇ 1 4.4 ⁇ 10 ⁇ 1 5.05 1.3 ⁇ 10 ⁇ 1 1.0 ⁇ 10 ⁇ 1 2.5 ⁇ 10 ⁇ 1 12.7 1.0 ⁇ 10 ⁇ 1 6.0 ⁇ 10 ⁇ 2 1.5 ⁇ 10 ⁇ 1 20.1 6.0 ⁇ 10 ⁇ 2 4.7 ⁇ 10 ⁇ 2 1.1 ⁇ 10 ⁇ 1 50.5 2.8 ⁇ 10 ⁇ 2 2.9 ⁇ 10 ⁇ 2 6.7 ⁇ 10 ⁇ 2 80.0 2.5 ⁇ 10 ⁇ 2 2.3 ⁇ 10 ⁇ 2 5.3 ⁇ 10 ⁇ 2
- Control cellulose nanofibrils obtained from the non-supplemented, non-dried stock dispersion diluted in distilled water with an Ultra-Turrax machine for one minute at 14,000 rpm;
- Mixture 1 85% of nanofibrils and 15% of carboxymethylcellulose; redispersion with a deflocculating paddle at 1000 rpm for 5 min.
- Mixture 2 70% of nanofibrils and 30% of carboxymethylcellulose; redispersion with a deflocculating paddle at 1000 rpm for 5 min.
- the carboxymethylcellulose is dissolved in distilled water.
- the preparation is then poured into crucibles, after which it is dried in a ventilated oven at 40° C., until a solids content of 90% is obtained.
- the dried mixture is then blended in a coffee mill, after which it is screened through a 500 ⁇ m screen.
- the carboxymethylcellulose is added in an amount of 15% relative to the weight of the cellulose nanofibrils.
- the surfactant is added in a proportion of 3% relative to the weight of the cellulose nanofibrils.
- the powder obtained is redispersed at 0.3% by weight of cellulose nanofibrils in distilled water. Stirring is carried out using a deflocculating paddle at 1000 rpm for 30 min.
- Table III shows the influence of the carboxymethylcellulose (Blanose 7MXF) and of the co-additive on the rheological profile of the cellulose nanofibrils after redispersion.
- Control cellulose nanofibrils obtained from the non-supplemented, non-dried stock dispersion diluted in distilled water with an Ultra-Turrax machine for one minute at 14,000 rpm;
- additive and of co-additive allows good redispersion of dried nanofibrils, despite a very high solids content (90%). Furthermore, the additive and the co-additive create a state of dispersion of the nanofibrils such that at least 85% of the viscosity of the non-dried nanofibril suspension is recovered, at a shear gradient of 1 s -1 .
- the carboxymethylcellulose is dissolved in distilled water.
- the mixture is then poured into crucibles, after which it is dried in a microwave oven, to a solids content of 40%, which is controlled by assaying the water by the Karl-Fischer method.
- the dried mixture is then blended in a coffee mill, after which it is screened through a 500 ⁇ m screen.
- the carboxymethylcellulose is added in an amount of 15% by weight relative to the nanofibril, carboxymethylcellulose and co-additive solids.
- the powder obtained is redispersed at 0.3% by weight of cellulose nanofibrils in distilled water. Stirring is carried out using a deflocculating paddle at 1000 rpm for 5 min.
- control sample corresponds to non-supplemented, non-dried cellulose nanofibrils (nanofibril stock dispersion treated with an Ultra-Turrax machine for one minute at 14,000 rpm);
- Mixture 1 60% of nanofibrils, 15% of carboxymethylcellulose and 25% of sorbitol; redispersion using a deflocculating paddle at 1000 rpm for 5 min.;
- Mixture 2 70% of nanofibrils, 15% of carboxymethylcellulose and 15% of urea; redispersion using a deflocculating paddle at 1000 rpm for 5 min.
- Table IV shows the effect of the carboxymethylcellulose (Blanose 7MXF) and of the co-additive on the rheological profile of the cellulose nanofibrils after redispersion.
- Shear gradient Viscosity (Pa.s) (s ⁇ 1 ) Control Mixture 1 Mixture 2 1.27 4.1 ⁇ 10 ⁇ 1 4.8 ⁇ 10 ⁇ 1 3.1 ⁇ 10 ⁇ 1 2.01 2.6 ⁇ 10 ⁇ 1 3.6 ⁇ 10 ⁇ 1 2.4 ⁇ 10 ⁇ 1 5.05 1.3 ⁇ 10 ⁇ 1 2.1 ⁇ 10 ⁇ 1 1.4 ⁇ 10 ⁇ 1 12.7 1.0 ⁇ 10 ⁇ 1 1.2 ⁇ 10 ⁇ 1 8.4 ⁇ 10 ⁇ 2 20.1 6.9 ⁇ 10 ⁇ 2 9.0 ⁇ 10 ⁇ 2 6.5 ⁇ 10 ⁇ 2 50.5 2.8 ⁇ 10 ⁇ 2 5.4 ⁇ 10 ⁇ 2 4.0 ⁇ 10 ⁇ 2 80.0 2.5 ⁇ 10 ⁇ 2 4.2 ⁇ 10
- sucrose is also dissolved in distilled water.
- the carboxymethylcellulose solution is added to the nanofibril stock dispersion and this mixture is stirred using a deflocculating paddle at 1000 rpm for 30 min.
- the amount of carboxymethylcellulose added is 30% by weight relative to the weight of cellulose nanofibrils and carboxymethylcellulose.
- the amount of carboxymethylcellulose added is 10% by weight relative to the weight of cellulose nanofibrils and of carboxymethylcellulose and of co-additive.
- the mixture is then poured into crucibles, after which it is dried in a ventilated oven at 40° C., to a solids content of 96%, which is controlled by assaying the water by the Karl-Fischer method.
- the dried mixture is then blended in a coffee mill, after which it is screened through a 500 ⁇ m screen.
- composition also comprises a co-additive
- this is added to the stock dispersion at the same time as the additive.
- sucrose solution is then added to the nanofibril stock dispersion which has already been supplemented with carboxymethylcellulose, and this mixture is stirred using a deflocculating paddle at 1000 rpm for 30 min.
- the amount of carboxymethylcellulose added is 10% and that of sucrose is 20% by weight, relative to the weight of cellulose nanofibrils and of carboxymethylcellulose and of sucrose.
- the mixture is then poured into crucibles, after which it is dried in a ventilated oven at 40° C., to a solids content of 96%, which is controlled by assaying the water by the Karl-Fischer method.
- the powders obtained are redispersed at 0.3% by weight of cellulose nanofibrils in distilled water. Stirring is carried out using a deflocculating paddle at 1000 rpm for 30 min.
- Flow rheology is carried out after 24 hours on an RFS 8400 rheometer in Couette geometry (scanning in shear gradient between 1 and 100 s -1 ).
- Mixture 1 70% of nanofibrils and 30% of carboxymethylcellulose; redispersion using a deflocculating paddle at 1000 rpm for 30 min.
- Mixture 2 70% of nanofibrils, 10% of carboxymethylcellulose and 20% of sucrose (co-additive); redispersion using a deflocculating paddle at 1000 rpm for 30 min.
- Table III shows the effect of the concentration of carboxymethylcellulose, as well as that of the co-additive, on the Theological profile of the cellulose nanofibrils after redispersion.
- Control Mixture 1 Mixture 2 1.27 ⁇ 10 ⁇ 1 2.0 3.3 ⁇ 10 ⁇ 1 6.4 ⁇ 10 ⁇ 1 2.01 ⁇ 10 ⁇ 1 1.2 3.7 ⁇ 10 ⁇ 1 5.8 ⁇ 10 ⁇ 1 5.05 ⁇ 10 ⁇ 1 2.9 ⁇ 10 ⁇ 1 2.3 ⁇ 10 ⁇ 1 2.5 ⁇ 10 ⁇ 1 1.27 9.7 ⁇ 10 ⁇ 2 1.2 ⁇ 10 ⁇ 1 1.1 ⁇ 10 ⁇ 1 2.01 6.2 ⁇ 10 ⁇ 2 8.7 ⁇ 10 ⁇ 2 8.6 ⁇ 10 ⁇ 2 5.05 3.5 ⁇ 10 ⁇ 2 4.5 ⁇ 10 ⁇ 2 4.1 ⁇ 10 ⁇ 2 12.7 2.7 ⁇ 10 ⁇ 2 2.6 ⁇
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Abstract
The invention concerns compositions containing essentially amorphous cellulose nanofibrils, carboxyl cellulose with a degree of substitution not more than o.95 as additive, and optionally at least one co-additive, the content in additive and optional co-additive being less than 30 wt. % relative to the weight of nanofibrils and additive and optional co-additive. The invention also concerns a method for preparing such compositions, consistin in adding to a substantially amorphous nanofibril suspension, the additive and optionally the co-additive(s), then in drying the suspension thus additivated. The resulting compositions are easily redispersable and preserve all their rheological properties.
Description
- The present invention relates to compositions comprising essentially amorphous cellulose nanofibrils, carboxycellulose as additive, and optionally co-additives, as well as to a process for their preparation.
- The invention relates to the suspensions obtained from such compositions.
- Cellulose microfibrils and nanofibrils are well-known compounds which are used as additives for modifying the texture of media into which they are introduced. In the case of fluid media, they modify their viscosity or even their Theological profile.
- However, there is a problem with cellulose microfibrils and nanofibrils, which is that they are obtained in the form of an aqueous suspension whose solids content is relatively low, from about 1 to about 5% by weight approximately. The development of these products in such a form is thus not economically viable, either in terms of storage or transportation, for example. It has thus been considered, naturally, to present them in a dry form. Unfortunately, when the cellulose microfibril or nanofibril suspensions are dried, very strong hydrogen bonds are created between the fibrils which make it necessary to use very high-shear means to redisperse these fibrils, when it is possible to resuspend them.
- Attempts have been made to propose solutions to the problem of drying cellulose microfibrils. Thus, additives have been introduced during the preparation of microfibril suspensions, and more particularly at the time of the homogenization.
- For example, U.S. Pat. No. 4,481,076 proposes drying the cellulose microfibrils obtained from wood pulp in the presence of additive. The contents which are most favourable for good redispersion after drying, and thus for a good viscosity level of the suspension, are from about 50 to about 100% by weight relative to the dry microfibrils. As may be observed, the amounts of additives introduced are very large. Moreover, these methods are not entirely satisfactory, even though it is possible, in principle, to redisperse these dried microfibrils, since the means used for the redispersion are still very high-shear.
- International patent application WO 95/02966 describes the supplementation of microcrystalline cellulose with xanthan gum or carboxymethylcellulose, with contents of less than 33% by weight relative to the weight of microcrystalline cellulose. However, extremely high-shear conditions are used to suspend the dried cellulose, since they are carried out under the standard conditions for stirring formulations intended for applications in the food sector. The dried microfibrils can thus not be considered as easily redispersible.
- The teaching provided by the prior art regarding the redispersion of microcrystalline cellulose microfibrils, and in particular those obtained from wood pulp, cannot be transposed to cellulose nanofibrils, obtained from cells with primary walls.
- Firstly, the cellulose microfibrils obtained from wood are derived from secondary walls. This means that they have a greater than 70% degree of crystallinity. During the step of homogenization of the microfibrils obtained from wood, rather than observing a disentangling of the fibres, as is the case during the step of homogenization of the cellulose nanofibrils obtained from primary walls, these fibrils are found to break. Consequently, the cellulose microfibrils obtained from secondary walls do not have the characteristics of amorphous fibrils, but, rather, have the characteristics of microcrystalline microfibrils.
- Moreover, the morphologies of the microfibrils and nanofibrils are different. In point of fact, the microcrystalline microfibrils, for example obtained from cellulose with secondary walls, such as wood pulp, are conventionally in the form of aggregates from a few tens of nanometres to a few micrometres, consisting of elementary fibrils, which cannot be disentangled during the homogenization step. As regards the cellulose nanofibrils obtained from cells with primary walls, they have a diameter of not more than a few nanometres and have the appearance of filaments.
- It is relatively well established that the difficulty in redispersing cellulose microfibrils or nanofibrils is associated with the existence of numerous hydrogen bonds between the fibrils, which are created during drying. Now, the number of hydrogen bonds per weight unit of cellulose is directly associated with the morphology of the said microfibrils or nanofibrils, and, more specifically, proportional to their specific surface; the greater the specific surface, the larger the number of hydrogen bonds per weight unit of cellulose. Given the particular morphology of the cellulose nanofibrils obtained from cells with primary walls, the specific surface of these nanofibrils is much higher than that of the microfibrils. A person skilled in the art would thus logically expect to encounter greater difficulties in redispersing cellulose nanofibrils.
- Thus, given the state of the art presented above, it could be envisaged that larger amounts of additive than those used for the microfibrils would be necessary in order to obtain good redispersion of the dried nanofibrils.
- However, the present invention has shown, against all expectations, that relatively low amounts of additive are sufficient to allow good redispersion of the dried nanofibrils, and without it being necessary to use extremely high-shear conditions. In addition, it has been found, surprisingly, that amounts of the order of those recommended in the prior art have considerable drawbacks as regards conserving the Theological properties of the nanofibrils.
- This arises from the difference in behaviour between the crystalline microfibrils, for example the cellulose microfibrils obtained from secondary walls, and the nanofibrils obtained from cells with primary walls.
- The reason for this is that the non-supplemented microcrystalline microfibrils are not dispersible in aqueous medium; they separate out by settling as soon as the stirring is stopped, even when very high-shear stirring means are used. Furthermore, they do not give shear-thinning Theological properties.
- On the other hand, the nanofibrils obtained from primary walls are of a nature which is dispersible in aqueous medium. In addition, they give a quite specific rheological profile, of shear-thinning type, to the medium into which they are introduced.
- Now, in general, drying adversely affects not only the capacity for redispersion of the dried nanofibrils and their viscosity, but also their Theological profile. Thus, large amounts of additives of the type usually used to redisperse microcrystalline microfibrils, such as those obtained from wood, i.e. as much additive as microfibrils, do not give good results as regards the shear-thinning rheological profile of the cellulose nanofibrils obtained from primary walls: the profile becomes more Newtonian, i.e. less shear-thinning.
- As may be observed, the consequences of drying essentially amorphous cellulose nanofibrils in terms of the redispersion of these fibrils and their rheological properties (viscosity at low and high shear, Theological profile) cannot be solved in a satisfactory manner based on the knowledge obtained from the supplementation of microcrystalline microfibrils, for example of microfibrils obtained from cells with secondary walls.
- The present invention thus provides a simple and effective solution to these problems.
- These aims and others are achieved by the present invention, a first subject of which is a composition comprising essentially amorphous cellulose nanofibrils, carboxycellulose with a degree of substitution of less than or equal to 0.95 as additive, and optionally at least one co-additive, the content of additive and of optional co-additive being less than or equal to 30% by weight relative to the weight of nanofibrils and of additive and optional co-additive.
- Another subject of the present invention consists of a process for preparing a composition, in which cellulose nanofibrils are prepared from cellulosic pulp by carrying out at least one extraction, optionally followed by at least one step of bleaching the pulp thus treated, after which the resulting pulp is separated out and a homogenization step is carried out in at least one cycle, the characteristic of the process being that the following steps are carried out:
- at least some of the additive and optionally co-additive(s) are added to the nanofibril suspension, which has optionally undergone at least one homogenization cycle,
- a step of drying the suspension thus supplemented is carried out.
- A third subject of the invention relates to a suspension comprising cellulose nanofibrils, which is obtained by redispersing the composition according to the invention.
- The present invention makes it possible simultaneously to propose a process for drying essentially amorphous nanofibrils in the presence of additives, as well as compositions which are dried such that they are readily redispersible, while at the same time retaining the specific rheological properties of the initial, non-dried suspensions. Thus, the suspensions according to the invention, obtained after redispersing the compositions, have a good level of viscosity at a low shear gradient, as well as a rheological profile of shear-thinning type.
- In addition, the means used to redisperse the dried compositions according to the invention are considerably less shearing than those usually used to redisperse dried microfibrils obtained from wood or from other secondary walls.
- Other characteristics and advantages of the present invention will emerge more clearly on reading the description and the examples which follow.
- As has been mentioned previously, the subject of the present invention is the supplementation of essentially amorphous cellulose nanofibrils.
- The term “essentially amorphous” is intended to refer to nanofibrils whose degree of crystallinity is less than or equal to 50%. According to a specific variant of the present invention, the degree of crystallinity is between 15% and 50%. Preferably, the degree of crystallinity is less than 50%.
- The cellulose nanofibrils treated according to the present invention are obtained from cells preferably consisting of at least about 80% primary walls. Preferably, the amount of primary walls is at least 85% by weight.
- Such characteristics are present in particular in parenchymal cells. Sugar beet pulp, citrus fruits such as lemons, oranges and grapefruit, and most fruit and vegetables are examples of parenchyma.
- Moreover, the nanofibrils forming part of the compositions according to the invention are, according to a particularly advantageous variant, charged at the surface with carboxylic acids and with acidic polysaccharides, alone or as a mixture.
- The term “carboxylic acids” is intended to refer to simple carboxylic acids, as well as salts thereof. These acids are preferably chosen from uronic acids. More particularly, the said uronic acids are more particularly galacturonic acid and glucuronic acid.
- As acidic polysaccharides, mention may be made of pectins, which are more particularly polygalacturonic acids. These acidic polysaccharides can be present as a mixture with hemicelluloses.
- The cellulose nanofibrils also have a cross-section of between about 2 and about 10 nm. More particularly, the nanofibril cross-section is between about 2 and about 4 nm.
- According to a particularly advantageous embodiment of the present invention, the nanofibrils forming part of the compositions according to the invention are obtained by using the treatment which will be described below.
- More particularly, this treatment is carried out on the pulp of vegetables with primary walls, such as, for example, beetroot pulp, after it has undergone a preliminary step of extraction of the sucrose, according to the methods known in the art.
- Thus, the process comprises the following steps:
- (a) first acidic or basic extraction, after which a first solid residue is recovered,
- (b) optionally, second extraction, carried out under alkaline conditions, of the first solid residue, after which a second solid residue is recovered,
- (c) washing of the first or second solid residue,
- (d) optionally, bleaching of the washed residue,
- (e) dilution of the third solid residue obtained after step (d) so as to obtain a solids content of between 2 and 10% by weight,
- (f) homogenization of the dilute suspension.
- In step (a), the term “pulp” is intended to refer to wet, dehydrated pulp stored by ensilage or partially depectinized.
- The extraction step (a) can be carried out in acidic medium or in basic medium.
- For an acidic extraction, the pulp is suspended in an aqueous solution for a few minutes so as to homogenize the acidified suspension at a pH of between 1 and 3, preferably between 1.5 and 2.5.
- This operation is carried out with a concentrated solution of an acid such as hydrochloric acid or sulphuric acid.
- This step may be advantageous for removing the calcium oxalate crystals which may be present in the pulp, and which, on account of their highly abrasive nature, can cause difficulties in the homogenization step.
- For a basic extraction, the pulp is added to an alkaline solution of a base, for example sodium hydroxide or potassium hydroxide, with a concentration of less than 9% by weight, more particularly less than 6% by weight. Preferably, the concentration of the base is between 1 and 2% by weight.
- A small amount of a water-soluble antioxidant, such as sodium sulphite Na2SO3, may be added in order to limit the oxidation reactions of the cellulose.
- Step (a) is generally carried out at a temperature of between about 60° C. and 100° C., preferably between about 70° C. and about 95° C.
- The duration of step (a) is between about 1 hour and about 4 hours.
- During step (a), partial hydrolysis takes place with release and solubilization of most of the pectins and hemicelluloses, while at the same time retaining the molecular mass of the cellulose.
- The solid residue is recovered from the suspension obtained from step (a) by carrying out known methods. Thus, it is possible to separate the solid residue by centrifugation, by filtration under vacuum or under pressure, with filter gauzes or filter presses, for example, or else by evaporation.
- The first solid residue obtained is optionally subjected to a second extraction step carried out under alkaline conditions.
- A second extraction step, step (b), is carried out when the first step has been carried out under acidic conditions. If the first extraction has been carried out under alkaline conditions, the second step is optional.
- According to the process, this second extraction is carried out with a base preferably chosen from sodium hydroxide and potassium hydroxide, whose concentration is less than about 9% by weight, preferably between about 1% and about 6% by weight.
- The duration of the alkaline extraction step is between about 1 and about 4 hours. It is preferably equal to about 2 hours.
- After this second extraction, if it is carried out, a second solid residue is recovered.
- In step (c), the residue derived from step (a) or (b) is washed thoroughly with water in order to recover the residue of cellulosic material.
- The cellulosic material from step (c) is then optionally bleached, in step (d), according to the standard methods. For example, a treatment with sodium chlorate, with sodium hypochlorite or with hydrogen peroxide in a proportion of 5-20% relative to the amount of solids treated can be carried out.
- Different concentrations of bleaching agent can be used, at temperatures of between about 18° C. and about 80° C., preferably between about 50° C. and about 70° C.
- The duration of this step (d) is between about 1 hour and about 4 hours, preferably between about 1 hour and about 2 hours.
- A cellulosic material containing between 85 and 95% by weight of cellulose is thus obtained.
- After this bleaching step, it may be preferable to wash the cellulose thoroughly with water.
- The resulting suspension, which has optionally been bleached, is then rediluted in water in a proportion of 2 to 10% solids (step (e)), before undergoing a homogenization step (step (f)) comprising at least one cycle.
- According to a first variant of the invention, the nanofibrils are supplemented before undergoing the homogenization step.
- According to a second variant of the invention, the cellulose nanofibrils are supplemented after they have undergone at least one homogenization cycle.
- The homogenization step corresponds to a mixing or blending operation or any operation of high mechanical shear, followed by one or more passages of the cell suspension through an orifice of small diameter, subjecting the suspension to a pressure drop of at least 20 mPa and to a high-speed shear action, followed by a high-speed deceleration impact.
- The mixing or blending is carried out, for example, by passage(s) through the mixer or blender for a period ranging from a few minutes to about an hour, in a machine such as a Waring Blendor fitted with a four-blade impeller or a pan mill mixer or any other type of blender, such as a colloidal mill.
- The actual homogenization will advantageously be carried out in a homogenizer such as a Manton Gaulin in which the suspension is subjected to a shear action at high speed and high pressure in a narrow passage and against an impact ring. Mention may also be made of the Micro Fluidizer, which is a homogenizer mainly consisting of a compressed-air motor which creates very high pressures, an interaction chamber in which the homogenization operation takes place (elongational shear, impacts and cavitations) and a low-pressure chamber which allows depressurization of the dispersion.
- The suspension is introduced into the homogenizer preferably after preheating to a temperature of between 40 and 120° C., preferably between 85 and 95° C.
- The temperature of the homogenization operation is maintained between 95 and 120° C., preferably above 100° C.
- The suspension is subjected to pressures of between 20 and 100 mPa and preferably above 50 mPa in the homogenizer.
- Homogenization of the cellulosic suspension is obtained by a number of passages which can range between 1 and 20, preferably between 2 and 5, until a stable suspension is obtained.
- The homogenization operation can advantageously be followed by a high mechanical shear operation, for example in a machine such as the Sylverson Ultra Turrax.
- It should be noted that this process has been described in European patent application EP 726,356 filed on Jul. 2, 1996, and reference may thus be made thereto if necessary. Example 20 of that text in particular gives a method for preparing a suspension of essentially amorphous cellulose nanofibrils.
- The additives will now be described.
- The first additive in the composition according to the invention consists of carboxycellulose, in salt form or in acid form.
- The cellulose used as additive is more particularly carboxymethylcellulose. Cellulose is a polymer consisting of glucose monomer units. The carboxyl group is introduced in a manner which is known per se, by reacting chloroacetic acid with cellulose.
- The degree of substitution corresponds to the number of carboxymethyl groups per glucose unit. The maximum theoretical degree is 3.
- According to the invention, the degree of substitution of carboxymethylcellulose is less than or equal to 0.95.
- The degree of polymerization of the carboxycellulose used as nanofibril additive, in accordance with the present invention, varies within a wide range. Thus, carboxymethylcelluloses of high masses (high degree of polymerization, high viscosity) or of low masses (low degree of polymerization, low viscosity) are suitable.
- In the first category, mention may be made of celluloses whose viscosity is between about 9000 mpa.s, measured in an aqueous 1% solution (Brookfield, 30 rpm), and 250 mpa.s, measured in an aqueous 6% solution (Brookfield, 60 rpm).
- In the second category, mention may be made of celluloses whose viscosity is between about 250 mPa.s, measured in an aqueous 6% solution (Brookfield, 60 rpm), and 10 mPa.s, measured in an aqueous 6% solution (Brookfield, 60 rpm).
- In the case of the first category, the carboxycellulose content is less than or equal to 30% by weight.
- In the case of the second category, the carboxycellulose content is between 10 and 30% by weight.
- The composition according to the invention can also comprise at least one co-additive chosen from:
- saccharide monomers or oligomers,
- compounds of formula (R1R2N)COA, in which formula R1 and R2, which may be identical or different, represent hydrogen or a C1-C10, preferably C1-C5, alkyl radical, A represents hydrogen, a C1-C10, preferably C1-C5, alkyl radical or alternatively the group R′1 R′2N with R′1 and R′2, which may be identical or different, representing hydrogen or a C1-C10, preferably C1-C5, alkyl radical,
- cationic or amphoteric surfactants, it being possible for these co-additives to be used alone or as a mixture.
- Among the saccharide monomers or oligomers, mention may be made most particularly, and without intending to be limiting, of sorbitol, sucrose and fructose.
- As regards the compounds of the type (R1R2N)COA, it is preferred to use compounds comprising two amide functions. Preferably, urea is used as co-additive.
- Among the cationic surfactants, mention may be made of cationic quaternary ammonium derivatives such as, for example, cationic imidazoline derivatives, alkyltrimethylammonium, dialkyldimethylammonium, alkyldimethylbenzylammonium or alkyldimethylethylammonium halides and Quat esters.
- As examples of suitable cationic compounds, mention may be made of the products sold by Rhône-Poulenc from the Rhodaquat range. It is also possible to use synthetic cationic polymers, known under the CTFA generic name of “Polyquaternium”, for example the polymers Mirapol A15a or Mirapol 550 a from the company Rhone-Poulenc.
- The surfactants forming part of the formulation according to the invention can also be chosen from amphoteric surfactants. For example, mention may be made, without intending to be limiting, of alkylpolyamine amphoteric derivatives, alkylbetaines, alkyldimethylbetaines, alkylamidopropylbetaines, alkylamidopropyldimethylbetaines, alkyltrimethylsulphobetaines, imidazoline derivatives such as alkyl amphoacetates, alkyl amphodiacetates, alkyl amphopropionates, alkyl amphodipropionates, alkylsultaines or alkylamidopropylhydroxysultaines, and the condensation products of fatty acids and of protein hydrolysates, it being possible for these compounds to be used alone or as a mixture.
- The surfactants Mirapon® Excel, Mirataine® CBS, Mirataine® CB, Mirataine H2CHA®, Ampholac 7T/X®, Ampholac 7C/X, the Miranol® range, Amphionic® SFB and Amphionic® XL may in particular be suitable for carrying out the present invention.
- When the compositions according to the invention comprise one or more of the abovementioned co-additives, their content is less than 30% by weight relative to the weight of nanofibrils and of additive and of co-additive. Needless to say, the content of additive and of co-additive(s) is such that it is less than or equal to 30% relative to the weight of nanofibrils, of additive and of co-additive(s).
- According to a first specific variant of the invention, the compositions comprise carboxycellulose as additive, as well as at least one co-additive chosen from saccharide monomers and oligomers or compounds of formula (R1R2N)COA.
- In the case of this first variant, the co-additive content is between 1 and 25% by weight relative to the weight of nanofibrils and of additive and of co-additive.
- According to a second specific variant of the invention, the compositions comprise carboxycellulose as additive and, as co-additive, at least one compound chosen from cationic and amphoteric surfactants.
- In the case of this second variant, the co-additive content is between 1 and 10% by weight relative to the weight of nanofibrils and of additive and of co-additive.
- In each of the two variants, the content of carboxycellulose additive is less than or equal to 30% by weight relative to the weight of nanofibrils and of additive and of co-additive.
- In the case of redispersion additives such as carboxycellulose with a low degree of substitution (degree of substitution of less than or equal to 0.95), the higher its concentration, the more it lowers the shear-thinning nature of the cellulose nanofibrils by modifying their state of dispersion in the water. Thus, for additive concentrations of greater than 30% by weight relative to the weight of nanofibrils and of additive and of co-additive, although the nanofibrils are redispersible, their Theological profile becomes more Newtonian, i.e. less shear-thinning.
- A first particularly advantageous embodiment of the present invention consists of compositions comprising nanofibrils with a content of additive and of co-additive of less than or equal to 30% by weight relative to the weight of nanofibrils and of additive and of co-additive. Preferably, the said content is between 5% and 30% relative to the same reference. It should be noted that the use of such co-additives described above makes it possible, in combination with carboxymethylcellulose, to reinforce the shear-thinning profile of the cellulose nanofibrils after redispers ion.
- In addition, the compositions according to the invention have a solids content of at least 40% by weight. More particularly, the solids content is at least 60% by weight and is preferably at least 70% by weight.
- The particle size of the composition according to the invention can vary within a wide range. It is usually between 1 μm and a few millimetres.
- The process for preparing the compositions will now be described in greater detail.
- The process according to the invention consists firstly in preparing the cellulose nanofibrils from appropriate cellulosic pulp, by carrying out a hydrolysis, optionally followed by at least one step of bleaching of the pulp thus treated. Everything which has been mentioned previously in this respect remains valid and will not be repeated here.
- The process for preparing the compositions according to the invention consists, in a first step, in adding at least some of the additive and optionally co-additive(s) to the nanofibril suspension, which has optionally undergone at least one homogenization cycle. Next, in a second step, a step of drying the suspension thus supplemented is carried out.
- According to a first advantageous variant of the present invention, the addition of at least some of the additive and optionally co-additive(s) is carried out after the homogenization step.
- One particularly suitable embodiment of the invention consists in adding at least some of the additive and optionally co-additive(s) to the suspension after the homogenization step, after this suspension has undergone at least one concentration step.
- The concentration step(s) take place by filtration, centrifugation or evaporation of some of the water from the suspension. It is possible, for example, to use filters under vacuum or under pressure, spraying towers, ovens or microwave ovens.
- It is thus possible to carry out a precipitation, for example in an alcohol, such as ethanol, isopropanol or any other similar alcohol, to carry out a process of separation by freezing-thawing, by dialysis against a hygroscopic solution in which the size of the molecules is greater than the size of the pores in the membrane used.
- These methods are cited merely as guides and cannot be considered as an exhaustive list.
- According to this embodiment, the concentration operation can be carried out until a solids content of about 35% by weight is obtained. More particularly, the solids content is between 5 and 25% by weight.
- The introduction of the additive and optionally co-additive(s) is carried out in a manner which is known per se, i.e. by any means which allows homogeneous introduction of a solution, a suspension or a powder to a suspension which tends to have the consistency of a paste. For example, mention may be made of blenders, extruders and mixers.
- This operation can be carried out over a wide temperature range, more particularly between room temperature and 80° C. It may be advantageous to carry out the introduction at the temperature at which the concentration took place. It should also be noted that temperatures from about 50° C. to about 80° C. can also facilitate the addition of the additive, by decreasing its viscosity, for example.
- A second embodiment of the process consists in adding at least some of the additive and optionally co-additive(s) to the suspension after the homogenization step, before this suspension has undergone at least one concentration step.
- In this latter case, the concentration step(s) which take place after the addition of additive and optionally of co-additive are carried out in the same way as indicated above.
- If this first variant is carried out, a preferred embodiment of the invention is to carry out the supplementation after the suspension has undergone one or more concentration steps.
- According to a second advantageous variant of the present invention, the addition of at least some of the additive and optionally co-additive(s) is carried out before or during the homogenization step. When it is indicated that the supplementation takes place during the homogenization step, this means that the additive and optionally the co-additive(s) are introduced when the pulp has undergone at least one cycle of the homogenization step.
- The supplementation takes place according to the methods indicated in the context of the first variant.
- Prior to the actual drying step, it may be advantageous to carry out a shaping of the suspension which has been concentrated as mentioned previously.
- This shaping is carried out in a manner which is known to those skilled in the art. Mention may be made in particular, without, however, intending to be limited thereto, of extrusion and granulation.
- The first is carried out in standard apparatus comprising any type of die, and the second can be carried out in drums or granulators, for example.
- The drying is carried out by any means which is known to those skilled in the art, provided that this means makes it possible to have good homogeneity of the temperature of the shaped or unshaped suspension.
- In this respect, mention may be made of evaporation in ovens on a conveyor belt, with or without induction, radiative or non-radiative, rotating ovens or fluidized beds, or in a freeze-dryer.
- According to a particularly advantageous variant of the present invention, the drying step is carried out so as to maintain not less than 3% by weight of water relative to the weight of the solid obtained. More particularly, the weight of water maintained is between 10 and 30% by weight. Such an implementation makes it possible not to exceed the threshold beyond which redispersion of the nanofibrils may no longer be complete.
- The drying advantageously takes place in air, although it may be envisaged to carry it out under an inert gas, such as nitrogen.
- It should also be noted that it is preferred to carry out the drying in an atmosphere whose degree of humidity is controlled so as to be able to maintain the desired moisture content in the composition.
- The drying temperature should limit any degradation of the carboxylic acids, of the acidic polysaccharides, of the hemicelluloses and/or of the additives and co-additives. It is more particularly between 30° C. and 80° C., preferably between 30° C. and 60° C.
- It should be noted that it would not constitute a departure from the context of the present invention to carry out a drying operation in several steps, some of which would use the means indicated above for the concentration step.
- After the drying step, the composition obtained can be blended.
- If such a possibility is selected, the particle size of the powder is generally between 1 μm and a few millimetres, preferably between 30 μm and a few millimetres. Such a particle size makes it possible to have good redispersion without having too many handling problems.
- Another subject of the present invention consists of a suspension of cellulose nanofibrils which is obtained by redispersion of the supplemented composition according to the invention in water or any other medium.
- Besides the fact that it can be obtained by redispersion of the composition according to the invention, the suspension according to the invention has a rheological profile of shear-thinning type.
- Moreover, it has a level of viscosity corresponding to at least 50%, for a shear rate of at least 1 s-1, of the level of viscosity of a cellulose nanofibril suspension which has not undergone a drying step and which does not comprise additives or co-additives.
- A subject of the present invention is also the use of carboxycellulose, preferably carboxymethylcellulose, and optionally of co-additives, with essentially amorphous cellulose nanofibrils, with the aim of conserving a shear-thinning Theological profile for a suspension comprising essentially amorphous cellulose nanofibrils which have undergone a drying step.
- Everything which has been mentioned previously regarding the additives, co-additives and the other elements which make up the composition according to the invention, as well as the preparation of the said composition, remains valid and reference may be made thereto.
- The compositions according to the invention and the suspensions obtained by redispersion of these compositions can be used in many sectors in which it is desired to have a shear-thinning Theological profile. This may be the case for fluids used in petroleum exploitation, for formulations intended for the cosmetics and/or detergency or food sectors, or alternatively public works and construction.
- Concrete but in no way limiting examples will now be given.
- The Comparative Example is carried out in the absence of additive and co-additive.
- The stock nanofibril dispersion used contains 2.3% by weight of cellulose nanofibrils, supplied by Général Sucriere, and is prehomogenized with an Ultra-Turrax machine at 14,000 rpm (1 min per 100 g of dispersion).
- This non-dried stock dispersion is then diluted to 0.3% by weight of cellulose nanofibrils in distilled water using the Ultra-Turrax machine at 8000 rpm for 1 min. This constitutes the control solution.
- The same stock dispersion is concentrated to a solids content of 40% using a filter press. The solid obtained is then redispersed to 0.3% by weight of cellulose nanofibrils in distilled water. The stirring is carried out using the Ultra-Turrax machine at 8000 rpm for 1 min. Mixture 1 is thus obtained.
- Flow rheology is carried out after 24 hours on a RFS 8400 rheometer in Couette geometry (scanning in shear gradient between 1 and 100 s-1) The results are summarized in Table I.
TABLE 1 Shear gradient Viscosity (Pa.s) Viscosity (Pa.s) (s−1) Control Mixture 1 1.27 3.0 2.0 × 10−1 2.01 1.3 9.6 × 10−2 5.05 4.3 × 10−1 4.2 × 10−2 12.7 1.6 × 10−1 2.3 × 10−2 20.1 9.9 × 10−2 1.8 × 10−2 50.5 3.2 × 10−2 8.8 × 10−3 80.0 1.6 × 10−2 6.4 × 10−3 - In mixture 1, the decantation volume (the supernatant) reaches 10% after standing for 4 hours and exceeds 15% after standing for 24 hours, whereas the control remains stable (no separation by settling).
- Furthermore, the viscosity, after concentration without an additive and redispersion, is only 7% of the initial viscosity for a shear gradient of greater than or equal to 1 s-1.
- The Comparative Example shows that in the absence of additive such as carboxymethylcellulose with a low degree of substitution, drying of the cellulose nanofibrils followed by redispersion with a high-shear machine (Ultra-Turrax) leads to an unstable dispersion which loses 93% of its initial viscosity for a shear gradient of greater than or equal to 1 s-1.
- The aim of this example is to show the different behaviour of microcrystalline cellulose microfibrils.
- 1) Preparation of the systems based on cellulose microfibrils and on carboxymethylcellulose with a low degree of substitution:
- The carboxymethylcellulose Blanose 7ULC® (degree of substitution equal to 0.7) is dissolved in distilled water.
- The solution is then added to a suspension of Acticel 12® (Active Organics) cellulose microfibrils and the mixture is stirred with an Ultra-Turrax machine at 14,000 rpm for 5 min.
- The amount of carboxymethylcellulose added is 30% by weight relative to the weight of cellulose microfibrils and carboxymethylcellulose.
- The mixture is then poured into crucibles, after which it is dried in an oven to a solids content of 97%, controlled by assaying the water by the Karl-Fischer method.
- The dried mixture is then blended in a coffee mill, and then screened through a 500 μm screen.
- 2) Redispersion of the systems based on cellulose microfibrils and on carboxymethylcellulose with a low degree of substitution, and characterization:
- The powder obtained is redispersed at 0.3% by weight of cellulose microfibrils in distilled water.
- (a) Stirring is carried out using a deflocculating paddle at 1000 rpm for 30 min.
- Five minutes after stopping the stirring, a separation by settling takes place in which the supernatant represents 91% of the volume.
- (b) The stirring is carried out with an Ultra-Turrax machine at 14,000 rpm for 5 min.
- Five minutes after stopping the stirring, a separation by settling takes place in which the supernatant represents 91% of the volume.
- This example shows that there is no redispersion of the microfibrils, even when they are subjected to very high shear conditions. Consequently, contents of about 30% additive relative to the microcrystalline microfibrils cannot be used to redisperse these microfibrils after drying.
- In the examples which follow, the following products were used:
- stock solution containing 2.9% of cellulose nanofibrils supplied by Générale Sucrière and prehomogenized with an Ultra-Turrax machine at 14,000 rpm (1 min. per 100 g of dispersion);
- carboxymethylcellulose with a degree of substitution equal to 0.7; of moderate viscosity—product Aqualon (Blanose 7MXF);
- 1-methyl-1-alkylamidoethylimidazolinium methyl sulphate at 80% in isopropanol, supplied by Rhône-Poulenc (Rhodaquat T);
- sorbitol;
- urea.
- 1) Preparation of the systems based on cellulose nanofibrils and on carboxymethylcellulose with a low degree of substitution:
- The carboxymethylcellulose is dissolved in distilled water.
- The solution is then added to the nanofibril stock dispersion and the mixture is stirred with a def locculating paddle at 1000 rpm for 30 min. The amount of carboxymethylcellulose added ranges from 15 to 30% by weight relative to the weight of cellulose nanofibrils and of carboxymethylcellulose.
- The mixture is then poured into crucibles, after which it is dried in a microwave oven, to the desired solids content (40% to 43%) controlled by assaying the water by the Karl-Fischer method.
- The dried mixture is then blended in a coffee mill, after which it is screened through a 500 μm screen.
- 2) Redispersion of the systems based on cellulose nanofibrils and on carboxymethylcellulose with a low degree of substitution, and characterization:
- The powder obtained is redispersed at 0.3% by weight of cellulose nanofibrils in distilled water. Stirring is carried out using a deflocculating paddle at 1000 rpm for 5 min.
- Flow rheology is carried out after 24 hours on an RFS 8400 rheometer in Couette geometry (scanning in shear gradient between 1 and 100 s-1).
- All the systems are compared with the non-dried cellulose nanofibrils diluted in water to 0.3% with an Ultra-Turrax machine at 14,000 rpm for 1 minute (optimum state of redispersion of the nanofibrils).
- Table II shows the effect of the carboxymethylcellulose (Blanose 7MXF) concentration on the Theological profile of the cellulose nanofibrils after redispersion.
TABLE II Shear gradient Viscosity (Pa.s) (s−1) Control Mixture 1 Mixture 2 1.27 4.1 × 10−1 2.2 × 10−1 5.8 × 10−1 2.01 2.6 × 10−1 1.7 × 10−1 4.4 × 10−1 5.05 1.3 × 10−1 1.0 × 10−1 2.5 × 10−1 12.7 1.0 × 10−1 6.0 × 10−2 1.5 × 10−1 20.1 6.0 × 10−2 4.7 × 10−2 1.1 × 10−1 50.5 2.8 × 10−2 2.9 × 10−2 6.7 × 10−2 80.0 2.5 × 10−2 2.3 × 10−2 5.3 × 10−2 - Control: cellulose nanofibrils obtained from the non-supplemented, non-dried stock dispersion diluted in distilled water with an Ultra-Turrax machine for one minute at 14,000 rpm;
- Mixture 1: 85% of nanofibrils and 15% of carboxymethylcellulose; redispersion with a deflocculating paddle at 1000 rpm for 5 min.
- Mixture 2: 70% of nanofibrils and 30% of carboxymethylcellulose; redispersion with a deflocculating paddle at 1000 rpm for 5 min.
- It should be noted that the suspensions. obtained according to the invention are stable over time.
- It is moreover observed that the addition of carboxymethylcellulose with a low degree of substitution allows the redispersion of dried nanofibrils and creates a state of dispersion of the nanofibrils such that, with 15% of additive, at least 54% of the viscosity of the non-dried nanofibril suspension is recovered, at a shear gradient of 1 s-1, and with 30% of additive, at least 141% of the viscosity of the non-dried suspension is recovered.
- In addition, the rheological profile of shear-thinning type is conserved.
- 1) Preparation of the systems based on cellulose nanofibrils, on carboxymethylcellulose with a low degree of substitution and on a cationic surfactant:
- The carboxymethylcellulose is dissolved in distilled water.
- The solution is then added to the nanofibril stock dispersion with manual stirring, and then with an Ultra-Turrax machine at 14,000 rpm for 2 min.
- The co-additive Rhodaquat T is then added to the mixture and the resulting mixture is stirred with a deflocculating paddle at 1000 rpm for 5 min.
- The preparation is then poured into crucibles, after which it is dried in a ventilated oven at 40° C., until a solids content of 90% is obtained.
- This degree of drying is controlled by assaying the water by the Karl-Fischer method.
- The dried mixture is then blended in a coffee mill, after which it is screened through a 500 μm screen.
- The carboxymethylcellulose is added in an amount of 15% relative to the weight of the cellulose nanofibrils.
- The surfactant is added in a proportion of 3% relative to the weight of the cellulose nanofibrils.
- 2) Redispersion of the systems based on cellulose nanofibrils, on carboxymethylcellulose with a low degree of substitution and on a cationic surfactant, and characterization:
- The powder obtained is redispersed at 0.3% by weight of cellulose nanofibrils in distilled water. Stirring is carried out using a deflocculating paddle at 1000 rpm for 30 min.
- The rheology is measured according to the method given in Example 1.
- Table III shows the influence of the carboxymethylcellulose (Blanose 7MXF) and of the co-additive on the rheological profile of the cellulose nanofibrils after redispersion.
TABLE III Viscosity (Pa.s) Shear gradient Mixture according (s−1) Control to the invention 1.27 4.1 × 10−1 3.5 × 10−1 2.01 2.6 × 10−1 2.5 × 10−1 5.05 1.3 × 10−1 1.4 × 10−1 12.7 1.0 × 10−1 7.6 × 10−2 20.1 6.9 × 10−2 5.8 × 10−2 50.5 2.8 × 10−2 3.4 × 10−2 80.0 2.5 × 10−2 2.7 × 10−2 - Control: cellulose nanofibrils obtained from the non-supplemented, non-dried stock dispersion diluted in distilled water with an Ultra-Turrax machine for one minute at 14,000 rpm;
- Mixture accordinQ to the invention: 83% of nanofibrils and 14% of carboxymethylcellulose and 3% of Rhodaquat T.
- It should be noted that the suspension obtained according to the invention is stable over time.
- It is moreover observed that the addition of additive and of co-additive allows good redispersion of dried nanofibrils, despite a very high solids content (90%). Furthermore, the additive and the co-additive create a state of dispersion of the nanofibrils such that at least 85% of the viscosity of the non-dried nanofibril suspension is recovered, at a shear gradient of 1 s-1.
- In addition, the Theological profile of shear-thinning type is conserved.
- On comparison with mixture 1 of Example 2, it can be seen that the addition of the co-additive (Rhodaquat T) makes it possible to increase the viscosity recovered at a shear gradient of greater than 1 s-1, as well as to increase the shear-thinning nature.
- 1) Preparation of the systems based on cellulose nanofibrils, on carboxymethylcellulose with a low degree of substitution and on sorbitol or urea:
- The carboxymethylcellulose is dissolved in distilled water.
- The solution is then added to the nanofibril stock dispersion with the co-additive (sorbitol or urea) and this mixture is stirred with a deflocculating paddle at 1000 rpm for 30 min.
- The mixture is then poured into crucibles, after which it is dried in a microwave oven, to a solids content of 40%, which is controlled by assaying the water by the Karl-Fischer method.
- The dried mixture is then blended in a coffee mill, after which it is screened through a 500 μm screen.
- The carboxymethylcellulose is added in an amount of 15% by weight relative to the nanofibril, carboxymethylcellulose and co-additive solids.
- 2) Redispersion of the systems based on cellulose nanofibrils, on carboxymethylcellulose with a low degree of substitution and on sorbitol or urea, and characterization:
- The powder obtained is redispersed at 0.3% by weight of cellulose nanofibrils in distilled water. Stirring is carried out using a deflocculating paddle at 1000 rpm for 5 min.
- The rheology is measured according to the method given in Example 1.
- The control sample corresponds to non-supplemented, non-dried cellulose nanofibrils (nanofibril stock dispersion treated with an Ultra-Turrax machine for one minute at 14,000 rpm);
- Mixture 1: 60% of nanofibrils, 15% of carboxymethylcellulose and 25% of sorbitol; redispersion using a deflocculating paddle at 1000 rpm for 5 min.;
- Mixture 2: 70% of nanofibrils, 15% of carboxymethylcellulose and 15% of urea; redispersion using a deflocculating paddle at 1000 rpm for 5 min.
- Table IV shows the effect of the carboxymethylcellulose (Blanose 7MXF) and of the co-additive on the rheological profile of the cellulose nanofibrils after redispersion.
TABLE IV Shear gradient Viscosity (Pa.s) (s−1) Control Mixture 1 Mixture 2 1.27 4.1 × 10−1 4.8 × 10−1 3.1 × 10−1 2.01 2.6 × 10−1 3.6 × 10−1 2.4 × 10−1 5.05 1.3 × 10−1 2.1 × 10−1 1.4 × 10−1 12.7 1.0 × 10−1 1.2 × 10−1 8.4 × 10−2 20.1 6.9 × 10−2 9.0 × 10−2 6.5 × 10−2 50.5 2.8 × 10−2 5.4 × 10−2 4.0 × 10−2 80.0 2.5 × 10−2 4.2 × 10−2 3.2 × 10−2 - It should be noted that the suspensions according to the invention are stable over time.
- It is moreover observed that the addition of carboxymethylcellulose in combination with a co- additive makes it possible to redisperse the dried nanofibrils and to create a state of dispersion of the nanofibrils such that, with sorbitol, at least 117%, and, with urea, at least 76%, of the viscosity of the non-dried nanofibril suspension is recovered, at a shear gradient of 1 s-1.
- In addition, the rheological profile of shear-thinning type is conserved.
- In the examples which follow, the following products are used:
- stock dispersion containing 3.1% of cellulose nanofibrils supplied by Generale Sucriere and prehomogenized using an Ultra-Turrax machine at 14,000 rpm (1 min. per 100 g of dispersion);
- carboxymethylcellulose with a degree of substitution equal to 0.7; of low viscosity—product Aqualon (Blanose 7ULC);
- sucrose.
- 1) Preparation of the systems based on cellulose nanofibrils, on carboxymethylcellulose with a low degree of substitution and on sucrose:
- The carboxymethylcellulose is dissolved in distilled water.
- The sucrose is also dissolved in distilled water.
- The carboxymethylcellulose solution is added to the nanofibril stock dispersion and this mixture is stirred using a deflocculating paddle at 1000 rpm for 30 min.
- In the case of the mixture without co-additive (mixture 1), the amount of carboxymethylcellulose added is 30% by weight relative to the weight of cellulose nanofibrils and carboxymethylcellulose. In the presence of co-additive (mixture 2), the amount of carboxymethylcellulose added is 10% by weight relative to the weight of cellulose nanofibrils and of carboxymethylcellulose and of co-additive.
- The mixture is then poured into crucibles, after which it is dried in a ventilated oven at 40° C., to a solids content of 96%, which is controlled by assaying the water by the Karl-Fischer method.
- The dried mixture is then blended in a coffee mill, after which it is screened through a 500 μm screen.
- When the composition also comprises a co-additive, this is added to the stock dispersion at the same time as the additive.
- The sucrose solution is then added to the nanofibril stock dispersion which has already been supplemented with carboxymethylcellulose, and this mixture is stirred using a deflocculating paddle at 1000 rpm for 30 min.
- The amount of carboxymethylcellulose added is 10% and that of sucrose is 20% by weight, relative to the weight of cellulose nanofibrils and of carboxymethylcellulose and of sucrose.
- The mixture is then poured into crucibles, after which it is dried in a ventilated oven at 40° C., to a solids content of 96%, which is controlled by assaying the water by the Karl-Fischer method.
- 2) Redispersion of the systems based on cellulose nanofibrils, on carboxymethylcellulose and on sucrose, and characterization:
- The powders obtained are redispersed at 0.3% by weight of cellulose nanofibrils in distilled water. Stirring is carried out using a deflocculating paddle at 1000 rpm for 30 min.
- Flow rheology is carried out after 24 hours on an RFS 8400 rheometer in Couette geometry (scanning in shear gradient between 1 and 100 s-1).
- All the systems are compared with the control sample corresponding to the non-dried cellulose nanofibrils with a solids content of 3.1%, diluted in water to 0.3% using a deflocculating paddle at 1000 rpm for 5 min.
- Mixture 1: 70% of nanofibrils and 30% of carboxymethylcellulose; redispersion using a deflocculating paddle at 1000 rpm for 30 min.
- Mixture 2: 70% of nanofibrils, 10% of carboxymethylcellulose and 20% of sucrose (co-additive); redispersion using a deflocculating paddle at 1000 rpm for 30 min.
- Table III shows the effect of the concentration of carboxymethylcellulose, as well as that of the co-additive, on the Theological profile of the cellulose nanofibrils after redispersion.
TABLE V Shear gradient Viscosity (Pa.s) (s−1) Control Mixture 1 Mixture 2 1.27 × 10−1 2.0 3.3 × 10−1 6.4 × 10−1 2.01 × 10−1 1.2 3.7 × 10−1 5.8 × 10−1 5.05 × 10−1 2.9 × 10−1 2.3 × 10−1 2.5 × 10−1 1.27 9.7 × 10−2 1.2 × 10−1 1.1 × 10−1 2.01 6.2 × 10−2 8.7 × 10−2 8.6 × 10−2 5.05 3.5 × 10−2 4.5 × 10−2 4.1 × 10−2 12.7 2.7 × 10−2 2.6 × 10−2 2.4 × 10−2 20.1 1.9 × 10−2 2.0 × 10−2 2.0 × 10−2 50.5 1.6 × 10−2 1.3 × 10−2 1.3 × 10−2 80.0 1.3 × 10−2 1.0 × 10−2 1.1 × 10−2 - It should be noted that the suspensions obtained according to the invention are stable over time.
- It is observed, for mixture 1, that 124% of the initial viscosity is recovered for a shear rate of greater than 1 s-1, and 17% for a shear rate in the region of 0.1 s-1.
- In the presence of carboxymethylcellulose and of sucrose (mixture 2), 113% of the initial viscosity is recovered for a shear rate of greater than 1 s-1, and 32% for a shear rate in the region of 0.1 s-1
- From these results, it is clear that the partial replacement of the carboxymethylcellulose with sucrose makes it possible to increase the shear-thinning profile of the nanofibrils.
Claims (27)
1. Composition comprising cellulose nanofibrils with a degree of crystallinity of less than or equal to 50%, carboxycellulose with a degree of substitution of less than or equal to 0.95 as additive, and optionally at least one co-additive, the content of additive and of optional co-additive being less than or equal to 30% by weight relative to the weight of nanofibrils and of additive and of optional co-additive.
2. Compositon according to the preceding claim, characterized in that the nanofibrils have a degree of crystallinity of between 15% and 50%.
3. Composition according to either of claims 1 and 2, characterized in that the additive is carboxymethylcellulose.
4. Composition according to any one of the preceding claims, characterized in that the cellulose nanofibrils are obtained from cells consisting of at least 80% primary walls.
5. Composition according to the preceding claim, characterized in that the cellulose nanofibrils are charged with acids and with acidic polysaccharides, alone or as a mixture.
6. Composition according to any one of the preceding claims, characterized in that it comprises at least one co-additive chosen from:
saccharide monomers or oligomers,
compounds of formula (R1R2N)COA, in which formula R1 and R2, which may be identical or different, represent hydrogen or a C1-C10, preferably C1-C5, alkyl radical, A represents hydrogen, a C1-C10, preferably C1-C5, alkyl radical or alternatively the group R′1R′2N with R1 and R′2, which may be identical or different, representing hydrogen or a C1-C10, preferably C1-C5, alkyl radical,
cationic or amphoteric surfactants, it being possible for these co-additives to be used alone or as a mixture.
7. Composition according to any one of the preceding claims, characterized in that the co-additive content is less than 30% by weight relative to the weight of nanofibrils and of additive and of co-additive.
8. Composition according to any one of the preceding claims, characterized in that the co-additive is chosen from saccharide monomers or oligomers or compounds of formula (R1R2N)COA with a content of between 1 and 25% by weight relative to the weight of nanofibrils and of additive and of co-additive.
9. Composition according to any one of the preceding claims, characterized in that the co-additive is chosen from cationic and amphoteric surfactants with a content of between 1 and 10% by weight relative to the weight of nanofibrils and of additive and of co-additive.
10. Composition according to any one of the preceding claims, characterized in that the content of additive and of co-additive is between 5 and 30% by weight relative to the weight of nanofibrils and of additive and of co-additive.
11. Composition according to any one of the preceding claims, characterized in that the solids content is at least 40% by weight.
12. Process for preparing a composition according to any one of the preceding claims, in which cellulose nanofibrils are prepared from cellulosic pulp which makes it possible to obtain cellulose nanofibrils with a degree of crystallinity of less than or equal to 50%, by carrying out at least one extraction, optionally at least one step of bleaching of the pulp thus treated, after which the resulting pulp is separated out, and a homogenization step is carried out in at least one cycle, characterized in that the following steps are carried out:
at least some of the additive and optionally co-additive(s) is added to the nanofibril suspension which has optionally undergone at least one homogenization cycle,
a step of drying the suspension thus supplemented is carried out.
13. Preparation process according to the preceding claim, in which cellulose nanofibrils are prepared from cellulosic pulp comprising cells consisting of at least about 80% primary walls.
14. Preparation process according to either of claims 12 and 13, characterized in that at least some of the additive and optionally co-additive(s) is added to the suspension after the homogenization step, after this suspension has undergone at least one concentration step.
15. Preparation process according to , characterized in that at least some of the additive and optionally co-additive(s) is added to the suspension after the homogenization step, before the said suspension has undergone a concentration step.
claim 13
16. Preparation process according to either of claims 14 or 15, characterized in that the concentration step is carried out in order to obtain a suspension with solids content of not more than about 35% by weight.
17. Preparation process according to , characterized in that at least some of the additive and optionally co-additive(s) is added to the suspension before or during the homogenization step.
claim 13
18. Preparation process according to any one of to , characterized in that the cellulose nanofibril suspension is shaped prior to drying.
claims 12
17
19. Preparation process according to any one of to , characterized in that the drying step is carried out so as to maintain not less than 5% by weight of water relative to the weight of cellulose nanofibrils.
claims 12
18
20. Preparation process according to the preceding claim, characterized in that a blending step is carried out after the drying.
21. Aqueous suspension comprising cellulose nanofibrils, characterized in that it is obtained by dispersing the composition according to any one of to or obtained according to any one to .
claims 1
11
claims 12
20
22. Suspension according to the preceding claim, characterized in that it has a Theological profile of shear-thinning type.
23. Suspension according to either of claims 21 or 22, characterized in that it has a level of viscosity corresponding to at least 50%, for a shear rate of at least 1 s-1, of the level of viscosity of a cellulose nanofibril suspension which has not undergone a drying step and which does not comprise an additive or co-additives.
24. Use of carboxycellulose, and optionally of co-additives, with cellulose nanofibrils which have a degree of crystallinity of less than or equal to 50%, for the purpose of conserving a shear-thinning Theological profile for a suspension comprising cellulose nanofibrils with a degree of crystallinity of less than or equal to 50% which have undergone a drying step.
25. Use of the compositions according to any one of to , as well as of the suspensions according to any one of to , as additives in formulations intended for the cosmetics and/or detergency sector.
claims 1
11
claims 21
24
26. Use of the compositions according to any one of to , as well as of the suspensions according to any one of to , as additives in food formulations.
claims 1
11
claims 21
24
27. Use of the compositions according to any one of to , as well as of the suspensions according to any one of to , as additives in formulations for public works and construction.
claims 1
11
claims 21
24
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US09/783,492 US20010011516A1 (en) | 1996-07-15 | 2001-02-14 | Supplementation of cellulose nanofibrils with carboxycellulose which has a low degree of substitution |
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FR9609061A FR2750994B1 (en) | 1996-07-15 | 1996-07-15 | ADDITIVATION OF CELLULOSE MICROFIBRILLES WITH LOW-SUBSTITUTE CARBOXYLATED CELLULOSE |
FR96/09061 | 1996-09-27 | ||
FR9611986A FR2753995B1 (en) | 1996-09-27 | 1996-09-27 | ADDITIVATION OF CELLULOSE MICROFIBRILLES WITH LOW-SUBSTITUTE CARBOXYLATED CELLULOSE |
US09/214,765 US6231657B1 (en) | 1996-07-15 | 1997-07-11 | Supplementation of cellulose nanofibrils with carboxycellulose with low degree of substitution |
US09/783,492 US20010011516A1 (en) | 1996-07-15 | 2001-02-14 | Supplementation of cellulose nanofibrils with carboxycellulose which has a low degree of substitution |
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Also Published As
Publication number | Publication date |
---|---|
ES2157078T3 (en) | 2001-08-01 |
WO1998002486A1 (en) | 1998-01-22 |
DK0912633T3 (en) | 2001-04-23 |
EP0912633A1 (en) | 1999-05-06 |
DE69704360D1 (en) | 2001-04-26 |
BR9710328A (en) | 1999-08-17 |
AU3697397A (en) | 1998-02-09 |
GR3035962T3 (en) | 2001-08-31 |
CA2261092A1 (en) | 1998-01-22 |
JP3247390B2 (en) | 2002-01-15 |
NO990148L (en) | 1999-03-10 |
AU723409B2 (en) | 2000-08-24 |
DE69704360T2 (en) | 2001-09-13 |
ATE199924T1 (en) | 2001-04-15 |
PL331147A1 (en) | 1999-06-21 |
NO990148D0 (en) | 1999-01-13 |
PT912633E (en) | 2001-08-30 |
EP0912633B1 (en) | 2001-03-21 |
US6231657B1 (en) | 2001-05-15 |
SK3599A3 (en) | 2000-04-10 |
JP2000503703A (en) | 2000-03-28 |
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