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TWI862862B - Thermosetting release coating agent, cured product, and thermosetting release film and method of manufacturing the same - Google Patents

Thermosetting release coating agent, cured product, and thermosetting release film and method of manufacturing the same Download PDF

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TWI862862B
TWI862862B TW110129311A TW110129311A TWI862862B TW I862862 B TWI862862 B TW I862862B TW 110129311 A TW110129311 A TW 110129311A TW 110129311 A TW110129311 A TW 110129311A TW I862862 B TWI862862 B TW I862862B
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TW202206572A (en
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伊藤良樹
大喜多良太
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日商荒川化學工業股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/20Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes for coatings strippable as coherent films, e.g. temporary coatings strippable as coherent films
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/0427Coating with only one layer of a composition containing a polymer binder
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/046Forming abrasion-resistant coatings; Forming surface-hardening coatings
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • C09D133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C09D133/062Copolymers with monomers not covered by C09D133/06
    • C09D133/066Copolymers with monomers not covered by C09D133/06 containing -OH groups
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D179/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09D161/00 - C09D177/00
    • C09D179/04Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/65Additives macromolecular
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2367/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • C08J2367/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2433/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers
    • C08J2433/04Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters
    • C08J2433/06Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters of esters containing only carbon, hydrogen, and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C08J2433/08Homopolymers or copolymers of acrylic acid esters

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Abstract

本發明提供一種熱硬化剝離塗層劑、硬化物、以及熱硬化剝離膜及其製造方法。本公開提供一種熱硬化剝離塗層劑,其包含聚合物(A)、三聚氰胺樹脂(B)、以及酸催化劑(C),其中所述聚合物(A)包含40質量%~98質量%的源自含有碳數4~11的烷基的(甲基)丙烯酸酯的結構單元1以及2質量%~60質量%的源自含羥基的(甲基)丙烯酸系單體的結構單元2。The present invention provides a heat-curing peeling coating, a cured product, a heat-curing peeling film and a method for producing the same. The present invention provides a heat-curing peeling coating, comprising a polymer (A), a melamine resin (B), and an acid catalyst (C), wherein the polymer (A) comprises 40% to 98% by mass of a structural unit 1 derived from a (meth)acrylate containing an alkyl group having 4 to 11 carbon atoms and 2% to 60% by mass of a structural unit 2 derived from a (meth)acrylic monomer containing a hydroxyl group.

Description

熱硬化剝離塗層劑、硬化物、以及熱硬化剝離膜及其製造方法Thermosetting peeling coating agent, cured product, and thermosetting peeling film and method for producing the same

本公開有關於一種熱硬化剝離塗層劑、硬化物、以及熱硬化剝離膜及其製造方法。The present invention relates to a thermally curable peeling coating agent, a cured product, a thermally curable peeling film and a method for manufacturing the same.

剝離膜用作胺基甲酸酯樹脂、丙烯酸樹脂、氯乙烯樹脂等流延製膜用的步驟膜、黏著帶、黏著片、黏著膜等黏著劑層的保護膜、陶瓷生片(ceramic green sheet)或印刷基板等電子零件製造用的步驟膜。Release films are used as step films for casting films of urethane resins, acrylic resins, vinyl chloride resins, etc., as protective films for adhesive layers such as adhesive tapes, adhesive sheets, and adhesive films, and as step films for manufacturing electronic parts such as ceramic green sheets or printed circuit boards.

作為用於製作剝離膜的剝離塗層劑,提出有各式各樣的剝離塗層劑。例如,專利文獻1中對包含如下主劑的剝離處理劑進行了記載,所述主劑含有選自乙烯醇系聚合物或聚乙烯亞胺中的聚合物(A)與長鏈烷基異氰酸酯的反應產物。 [現有技術文獻] [專利文獻]As a peeling coating agent for preparing a peeling film, various peeling coating agents have been proposed. For example, Patent Document 1 describes a peeling treatment agent containing a main agent containing a reaction product of a polymer (A) selected from a vinyl alcohol polymer or polyethyleneimine and a long-chain alkyl isocyanate. [Prior Art Document] [Patent Document]

[專利文獻1]日本專利特開2000-119608號公報[Patent Document 1] Japanese Patent Publication No. 2000-119608

[發明所要解決的問題] 然而,所述專利文獻1中記載的剝離劑未發生交聯,因此存在耐溶劑性低的問題。另外,關於黏著劑層在室溫下的剝離力(室溫剝離力)、加熱後的剝離力(加熱後剝離力)也需要改進。進而,還要求剝離後的殘留接著率高。藉由本發明所要解決的問題在於提供一種耐溶劑性、室溫剝離力、加熱後剝離力、殘留接著率均良好的熱硬化剝離塗層劑。[Problem to be solved by the invention] However, the stripping agent described in the patent document 1 does not undergo crosslinking, so there is a problem of low solvent resistance. In addition, the stripping force of the adhesive layer at room temperature (room temperature stripping force) and the stripping force after heating (heated stripping force) also need to be improved. Furthermore, a high residual adhesion rate after stripping is also required. The problem to be solved by the present invention is to provide a heat-curing stripping coating agent with good solvent resistance, room temperature stripping force, heated stripping force, and residual adhesion rate.

[解決問題的技術手段] 本發明人們進行了努力研究,結果發現,藉由使用特定的成分,可解決所述問題。[Technical means to solve the problem] The inventors of the present invention have conducted diligent research and found that the above problem can be solved by using specific ingredients.

根據本公開,提供以下項目。 (項目1) 一種熱硬化剝離塗層劑,包含: 聚合物(A)、 三聚氰胺樹脂(B)、以及 酸催化劑(C), 其中所述聚合物(A)包含40質量%~98質量%的結構單元1 [化4] (式中,R11 為氫原子或甲基,R12 為碳數4~11的烷基) 以及 2質量%~60質量%的結構單元2 [化5] (式中,R21 為氫原子或甲基,R22 為NHR2' 或OR2' ,R2' 為含羥基的烷基)。 (項目2) 根據所述項目所述的熱硬化剝離塗層劑,包含多元醇(D)(所述聚合物(A)除外)。 (項目3) 根據所述項目所述的熱硬化剝離塗層劑,其中所述多元醇(D)包含多元醇(D1),所述多元醇(D1)包含結構單元D1 [化6] (式中,RD1 為氫原子或甲基,RD2 為碳數12~28的烷基)。 (項目4) 一種硬化物,其是根據所述項目的任一項所記載的熱硬化剝離塗層劑的硬化物。 (項目5) 一種熱硬化剝離膜,包括根據所述項目所記載的硬化物及塑膠膜。 (項目6) 一種熱硬化剝離膜的製造方法,包括:將根據所述項目的任一項所記載的熱硬化剝離塗層劑塗敷於塑膠膜的至少單面並進行加熱的步驟。According to the present disclosure, the following items are provided. (Item 1) A heat-curing stripping coating agent comprising: a polymer (A), a melamine resin (B), and an acid catalyst (C), wherein the polymer (A) comprises 40% to 98% by mass of structural unit 1 [Chemical 4] (wherein R 11 is a hydrogen atom or a methyl group, and R 12 is an alkyl group having 4 to 11 carbon atoms) and 2% to 60% by weight of the structural unit 2 [Chemistry 5] (wherein, R 21 is a hydrogen atom or a methyl group, R 22 is NHR 2' or OR 2' , and R 2' is an alkyl group containing a hydroxyl group). (Item 2) The thermosetting peeling coating agent according to the item, comprising a polyol (D) (excluding the polymer (A)). (Item 3) The thermosetting peeling coating agent according to the item, wherein the polyol (D) comprises a polyol (D1), and the polyol (D1) comprises a structural unit D1 [Chemistry 6] (wherein, R D1 is a hydrogen atom or a methyl group, and R D2 is an alkyl group having 12 to 28 carbon atoms). (Item 4) A cured product, which is a cured product of the thermosetting peeling coating described in any of the above items. (Item 5) A thermosetting peeling film, comprising the cured product described in the above items and a plastic film. (Item 6) A method for producing a thermosetting peeling film, comprising: applying the thermosetting peeling coating described in any of the above items to at least one side of a plastic film and heating it.

在本公開中,除了明確的組合以外,所述一個或多個特徵還可進一步組合提供。In the present disclosure, in addition to the explicit combinations, the one or more features may be provided in further combinations.

[發明的效果] 本實施形態的熱硬化剝離塗層劑的耐溶劑性、室溫剝離力、加熱後剝離力、殘留接著率均良好。[Effect of the invention] The heat-curing peeling coating of this embodiment has good solvent resistance, peeling force at room temperature, peeling force after heating, and residual adhesion rate.

在本公開的整體中,各物性值、含量等數值的範圍可適當(例如自下述各項目中記載的上限及下限的值中選擇)設定。具體而言,關於數值α,在例示A4、A3、A2、A1(設為A4>A3>A2>A1)等作為數值α的上限及下限的情況下,數值α的範圍可例示A4以下、A3以下、A2以下、A1以上、A2以上、A3以上、A1~A2、A1~A3、A1~A4、A2~A3、A2~A4、A3~A4等。In the entire disclosure, the range of numerical values such as each physical property value and content can be set appropriately (for example, selected from the upper and lower limit values described in each item below). Specifically, regarding the numerical value α, when A4, A3, A2, A1 (assuming A4>A3>A2>A1) and the like are exemplified as the upper and lower limits of the numerical value α, the range of the numerical value α can be exemplified as A4 or less, A3 or less, A2 or less, A1 or more, A2 or more, A3 or more, A1 to A2, A1 to A3, A1 to A4, A2 to A3, A2 to A4, A3 to A4, and the like.

[熱硬化剝離塗層劑:也稱為塗層劑] 本公開提供一種熱硬化剝離塗層劑,所述熱硬化剝離塗層劑包含: 聚合物(A)、 三聚氰胺樹脂(B)、以及 酸催化劑(C), 其中所述聚合物(A)包含40質量%~98質量%的結構單元1 [化7] (式中,R11 為氫原子或甲基,R12 為碳數4~11的烷基) 以及 2質量%~60質量%的結構單元2 [化8] (式中,R21 為氫原子或甲基,R22 為NHR2' 或OR2' ,R2' 為含羥基的烷基)。[Thermosetting peeling coating: also referred to as coating] The present disclosure provides a thermosetting peeling coating, the thermosetting peeling coating comprising: a polymer (A), a melamine resin (B), and an acid catalyst (C), wherein the polymer (A) comprises 40% to 98% by mass of a structural unit 1 [Chemical 7] (wherein R 11 is a hydrogen atom or a methyl group, and R 12 is an alkyl group having 4 to 11 carbon atoms) and 2% to 60% by weight of the structural unit 2 [Chemistry 8] (wherein, R 21 is a hydrogen atom or a methyl group, R 22 is NHR 2' or OR 2' , and R 2' is an alkyl group containing a hydroxyl group).

<聚合物(A):也稱為(A)成分> (A)成分可單獨使用或使用兩種以上。<Polymer (A): also referred to as component (A)> Component (A) may be used alone or in combination of two or more.

(結構單元1) 結構單元1是在作為單體而使用含有碳數4~11的烷基的(甲基)丙烯酸酯(a1) [化9] (式中,R11 為氫原子或甲基,R12 為碳數4~11的烷基) 的情況下,包含於聚合物(A)中的結構單元。含有碳數4~11的烷基的(甲基)丙烯酸酯(a1)可單獨使用或使用兩種以上。(Structural unit 1) Structural unit 1 is obtained by using a (meth)acrylate (a1) containing an alkyl group having 4 to 11 carbon atoms as a monomer. [Chemical 9] (wherein R 11 is a hydrogen atom or a methyl group, and R 12 is an alkyl group having 4 to 11 carbon atoms) The structural unit contained in the polymer (A). The (meth)acrylate (a1) containing an alkyl group having 4 to 11 carbon atoms may be used alone or in combination of two or more.

烷基可例示直鏈烷基、分支烷基、環烷基等。Examples of the alkyl group include a linear alkyl group, a branched alkyl group, and a cycloalkyl group.

直鏈烷基由-Cn H2n+1 (n為1以上的整數)的通式所表示。A linear alkyl group is represented by the general formula -C n H 2n+1 (n is an integer of 1 or more).

分支烷基是直鏈烷基的至少一個氫原子被烷基取代的不具有環狀結構的基。The branched alkyl group is a group having no ring structure in which at least one hydrogen atom of a linear alkyl group is substituted by an alkyl group.

環烷基可例示單環環烷基、交聯環環烷基、稠環環烷基等。此外,環烷基的至少一個氫原子被烷基取代的基也視為環烷基。Examples of the cycloalkyl group include a monocyclic cycloalkyl group, a cross-linked cycloalkyl group, a condensed cycloalkyl group, etc. Furthermore, a cycloalkyl group in which at least one hydrogen atom is substituted by an alkyl group is also regarded as a cycloalkyl group.

在本公開中,單環是指由碳的共價鍵所形成的內部沒有橋接結構的環狀結構。另外,稠環是指兩個以上的單環共有兩個原子(即,彼此僅共有(稠合)各環的一個邊)的環狀結構。交聯環是指兩個以上的單環共有三個以上的原子的環狀結構。In the present disclosure, a single ring refers to a ring structure formed by covalent bonds of carbon and having no internal bridge structure. In addition, a fused ring refers to a ring structure in which two or more single rings share two atoms (i.e., they only share (fuse) one side of each ring). A cross-linked ring refers to a ring structure in which two or more single rings share three or more atoms.

R12 的烷基的碳數的上限及下限可例示11、10、9、8、7、6、5、4。在一個實施形態中,所述碳數較佳為4~11。The upper and lower limits of the carbon number of the alkyl group of R 12 can be exemplified by 11, 10, 9, 8, 7, 6, 5, and 4. In one embodiment, the carbon number is preferably 4 to 11.

12 較佳為碳數4~11的烷基、更佳為碳數4~8的烷基、進而較佳為丁基、2-乙基己基。R 12 is preferably an alkyl group having 4 to 11 carbon atoms, more preferably an alkyl group having 4 to 8 carbon atoms, further preferably a butyl group or a 2-ethylhexyl group.

碳數4~11的烷基可例示丁基、戊基、己基、庚基、辛基、壬基、十甲基、十一烷基等直鏈烷基、分支烷基、環烷基。Examples of the alkyl group having 4 to 11 carbon atoms include linear alkyl groups, branched alkyl groups, and cycloalkyl groups such as butyl group, pentyl group, hexyl group, heptyl group, octyl group, nonyl group, decamethyl group, and undecyl group.

含有碳數4~11的直鏈烷基的(甲基)丙烯酸酯可例示(甲基)丙烯酸丁酯、(甲基)丙烯酸戊酯、(甲基)丙烯酸己酯、(甲基)丙烯酸庚酯、(甲基)丙烯酸辛酯、(甲基)丙烯酸壬酯、(甲基)丙烯酸癸酯、(甲基)丙烯酸十一烷基酯等。Examples of the (meth)acrylate containing a linear alkyl group having 4 to 11 carbon atoms include butyl (meth)acrylate, pentyl (meth)acrylate, hexyl (meth)acrylate, heptyl (meth)acrylate, octyl (meth)acrylate, nonyl (meth)acrylate, decyl (meth)acrylate, and undecyl (meth)acrylate.

含有碳數4~11的分支烷基的(甲基)丙烯酸酯可例示(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸第三丁酯、(甲基)丙烯酸異壬酯、(甲基)丙烯酸異癸酯等。Examples of the (meth)acrylate containing a branched alkyl group having 4 to 11 carbon atoms include 2-ethylhexyl (meth)acrylate, isobutyl (meth)acrylate, tert-butyl (meth)acrylate, isononyl (meth)acrylate, and isodecyl (meth)acrylate.

含有碳數4~11的環烷基的(甲基)丙烯酸酯可例示(甲基)丙烯酸環戊酯、(甲基)丙烯酸環己酯等。Examples of the (meth)acrylate containing a cycloalkyl group having 4 to 11 carbon atoms include cyclopentyl (meth)acrylate and cyclohexyl (meth)acrylate.

相對於聚合物(A)的質量,結構單元1相對於聚合物(A)100質量%的含量的上限及下限可例示98質量%、97質量%、96質量%、95質量%、90質量%、89質量%、88.3質量%、88質量%、85質量%、80質量%、77質量%、76.7質量%、76質量%、75質量%、70質量%、65質量%、60質量%、59質量%、55質量%、50質量%、45質量%、40質量%等。在一個實施形態中,所述含量較佳為40質量%~98質量%。Relative to the mass of the polymer (A), the upper and lower limits of the content of the structural unit 1 relative to 100% by mass of the polymer (A) can be exemplified by 98% by mass, 97% by mass, 96% by mass, 95% by mass, 90% by mass, 89% by mass, 88.3% by mass, 88% by mass, 85% by mass, 80% by mass, 77% by mass, 76.7% by mass, 76% by mass, 75% by mass, 70% by mass, 65% by mass, 60% by mass, 59% by mass, 55% by mass, 50% by mass, 45% by mass, 40% by mass, etc. In one embodiment, the content is preferably 40% by mass to 98% by mass.

結構單元1相對於聚合物(A)100莫耳%的含量的上限及下限可例示90莫耳%、88莫耳%、85莫耳%、84莫耳%、80莫耳%、77莫耳%、76莫耳%、75莫耳%、70莫耳%、67莫耳%、65莫耳%、60莫耳%、55莫耳%、54莫耳%、50莫耳%等。在一個實施形態中,所述含量可例示50莫耳%~90莫耳%等。The upper and lower limits of the content of the structural unit 1 relative to 100 mol% of the polymer (A) can be 90 mol%, 88 mol%, 85 mol%, 84 mol%, 80 mol%, 77 mol%, 76 mol%, 75 mol%, 70 mol%, 67 mol%, 65 mol%, 60 mol%, 55 mol%, 54 mol%, 50 mol%, etc. In one embodiment, the content can be 50 mol% to 90 mol%, etc.

(結構單元2) 結構單元2是在作為單體而使用含羥基的(甲基)丙烯酸系單體(a2) [化10] (式中,R21 為氫原子或甲基,R22 為NHR2' 或OR2' ,R2' 為含羥基的烷基) 的情況下,包含於聚合物(A)中的結構單元。含羥基的(甲基)丙烯酸系單體(a2)可單獨使用或使用兩種以上。(Structural unit 2) Structural unit 2 is obtained by using a hydroxyl-containing (meth) acrylic monomer (a2) as a monomer. (wherein R 21 is a hydrogen atom or a methyl group, R 22 is NHR 2' or OR 2' , and R 2' is a hydroxyl-containing alkyl group), the structural unit contained in the polymer (A). The hydroxyl-containing (meth)acrylic monomer (a2) may be used alone or in combination of two or more.

在本公開中,「含羥基的烷基」是烷基的一個氫原子被羥基取代的基。含羥基的烷基可例示含羥基的直鏈烷基、含羥基的分支烷基、含羥基的環烷基等。In the present disclosure, "hydroxyl-containing alkyl group" refers to a group in which one hydrogen atom of an alkyl group is substituted with a hydroxyl group. Examples of the hydroxyl-containing alkyl group include a hydroxyl-containing straight chain alkyl group, a hydroxyl-containing branched alkyl group, and a hydroxyl-containing cycloalkyl group.

在本公開中,未提及烴基(烷基、伸烷基、伸芳基、伸芳基伸烷基伸芳基等)的碳數的烴基的碳數的上限及下限可例示30、29、25、20、19、18、17、16、15、14、13、12、11、10、9、8、7、6、5、4、3、2、1等。In the present disclosure, the upper and lower limits of the carbon number of a alkyl group (alkyl, alkylene, arylene, arylene alkylene arylene, etc.) are not mentioned, and examples thereof include 30, 29, 25, 20, 19, 18, 17, 16, 15, 14, 13, 12, 11, 10, 9, 8, 7, 6, 5, 4, 3, 2, and 1.

含羥基的(甲基)丙烯酸系單體(a2)可例示含羥基的(甲基)丙烯酸酯、含羥基的(甲基)丙烯醯胺等。Examples of the hydroxyl group-containing (meth)acrylic monomer (a2) include hydroxyl group-containing (meth)acrylates and hydroxyl group-containing (meth)acrylamide.

含羥基的(甲基)丙烯酸酯可例示(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸3-羥基丙酯、(甲基)丙烯酸4-羥基丁酯、(甲基)丙烯酸6-羥基己酯、(甲基)丙烯酸8-羥基辛酯、1,4-環己烷二甲醇單(甲基)丙烯酸酯、甘油單(甲基)丙烯酸酯等。Examples of the hydroxyl group-containing (meth)acrylate include 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, 6-hydroxyhexyl (meth)acrylate, 8-hydroxyoctyl (meth)acrylate, 1,4-cyclohexanedimethanol mono(meth)acrylate, and glycerol mono(meth)acrylate.

含羥基的(甲基)丙烯醯胺可例示N-(2-羥基乙基)(甲基)丙烯醯胺、N-(1-甲基-2-羥基乙基)(甲基)丙烯醯胺、N-羥基甲基(甲基)丙烯醯胺、N-(2-羥基丙基)(甲基)丙烯醯胺等。Examples of the hydroxyl group-containing (meth)acrylamide include N-(2-hydroxyethyl) (meth)acrylamide, N-(1-methyl-2-hydroxyethyl) (meth)acrylamide, N-hydroxymethyl (meth)acrylamide, and N-(2-hydroxypropyl) (meth)acrylamide.

結構單元2相對於聚合物(A)100質量%的含量的上限及下限可例示60質量%、55質量%、50質量%、45質量%、40質量%、35質量%、30質量%、25質量%、20質量%、17質量%、15質量%、12質量%、11.7質量%、10質量%、5質量%、4質量%、3質量%、2質量%等。在一個實施形態中,所述含量較佳為2質量%~60質量%。The upper and lower limits of the content of the structural unit 2 relative to 100% by mass of the polymer (A) can be exemplified by 60% by mass, 55% by mass, 50% by mass, 45% by mass, 40% by mass, 35% by mass, 30% by mass, 25% by mass, 20% by mass, 17% by mass, 15% by mass, 12% by mass, 11.7% by mass, 10% by mass, 5% by mass, 4% by mass, 3% by mass, 2% by mass, etc. In one embodiment, the content is preferably 2% by mass to 60% by mass.

結構單元2相對於聚合物(A)100莫耳%的含量的上限及下限可例示50莫耳%、45莫耳%、40莫耳%、35莫耳%、30莫耳%、25莫耳%、23莫耳%、20莫耳%、19莫耳%、18莫耳%、17莫耳%、16莫耳%、15莫耳%、14莫耳%、13莫耳%、12莫耳%、11莫耳%、10莫耳%等。在一個實施形態中,所述含量可例示10莫耳%~50莫耳%等。The upper and lower limits of the content of the structural unit 2 relative to 100 mol% of the polymer (A) can be 50 mol%, 45 mol%, 40 mol%, 35 mol%, 30 mol%, 25 mol%, 23 mol%, 20 mol%, 19 mol%, 18 mol%, 17 mol%, 16 mol%, 15 mol%, 14 mol%, 13 mol%, 12 mol%, 11 mol%, 10 mol%, etc. In one embodiment, the content can be 10 mol% to 50 mol%, etc.

聚合物(A)的結構單元1與結構單元2的質量比(結構單元1的質量/結構單元2的質量)的上限及下限可例示49、45、40、35、30、25、20、19、17、15、13、10、8、7.5、7、6.6、6、5、4、3.5、3.3、3、2、1、0.9、0.7等。在一個實施形態中,所述質量比較佳為0.7~49。The upper and lower limits of the mass ratio of the structural unit 1 to the structural unit 2 of the polymer (A) (mass of the structural unit 1/mass of the structural unit 2) can be exemplified by 49, 45, 40, 35, 30, 25, 20, 19, 17, 15, 13, 10, 8, 7.5, 7, 6.6, 6, 5, 4, 3.5, 3.3, 3, 2, 1, 0.9, 0.7, etc. In one embodiment, the mass ratio is preferably 0.7 to 49.

聚合物(A)的結構單元1與結構單元2的物質量比(莫耳比)(結構單元1的物質量/結構單元2的物質量)的上限及下限可例示9、8、7.3、7、6.9、6、5.3、5、4.8、4、3.3、3.2、3、2、1等。在一個實施形態中,所述物質量比(莫耳比)較佳為1~9。The upper and lower limits of the mass ratio (molar ratio) of the structural unit 1 to the structural unit 2 of the polymer (A) (mass ratio of structural unit 1/mass ratio of structural unit 2) can be exemplified by 9, 8, 7.3, 7, 6.9, 6, 5.3, 5, 4.8, 4, 3.3, 3.2, 3, 2, 1, etc. In one embodiment, the mass ratio (molar ratio) is preferably 1 to 9.

(結構單元3) 在一個實施形態中,所述聚合物(A)可包含結構單元3 [化11] (式中,R31 為氫原子或甲基,R32 為碳數1~3的烷基)。(Structural unit 3) In one embodiment, the polymer (A) may include structural unit 3 [Chemical 11] (wherein, R 31 is a hydrogen atom or a methyl group, and R 32 is an alkyl group having 1 to 3 carbon atoms).

結構單元3是在作為單體而使用含短鏈烷基的(甲基)丙烯酸酯(a3) [化12] (式中,R31 為氫原子或甲基,R32 為碳數1~3的烷基) 的情況下,包含於聚合物(A)中的結構單元。含短鏈烷基的(甲基)丙烯酸酯可單獨使用或使用兩種以上。Structural unit 3 is a monomer using a (meth)acrylate (a3) containing a short-chain alkyl group [Chemical 12] (wherein R 31 is a hydrogen atom or a methyl group, and R 32 is an alkyl group having 1 to 3 carbon atoms), the structural unit contained in the polymer (A). The short-chain alkyl-containing (meth)acrylate may be used alone or in combination of two or more.

碳數1~3的烷基可例示甲基、乙基、丙基等直鏈烷基、分支烷基、環烷基。Examples of the alkyl group having 1 to 3 carbon atoms include linear alkyl groups, branched alkyl groups, and cycloalkyl groups such as methyl group, ethyl group, and propyl group.

結構單元3相對於聚合物(A)100質量%的含量的上限及下限可例示30質量%、25質量%、24質量%、20質量%、15質量%、12質量%、11.6質量%、11質量%、10質量%、9質量%、7質量%、5質量%、3質量%、2質量%、1質量%、0質量%等。在一個實施形態中,所述含量較佳為0質量%~30質量%。The upper and lower limits of the content of the structural unit 3 relative to 100% by mass of the polymer (A) can be exemplified by 30% by mass, 25% by mass, 24% by mass, 20% by mass, 15% by mass, 12% by mass, 11.6% by mass, 11% by mass, 10% by mass, 9% by mass, 7% by mass, 5% by mass, 3% by mass, 2% by mass, 1% by mass, 0% by mass, etc. In one embodiment, the content is preferably 0% by mass to 30% by mass.

結構單元3相對於聚合物(A)100莫耳%的含量的上限及下限可例示30莫耳%、28莫耳%、25莫耳%、23莫耳%、20莫耳%、19莫耳%、17莫耳%、15莫耳%、13莫耳%、11莫耳%、10莫耳%、5莫耳%、1莫耳%、0莫耳%等。在一個實施形態中,所述含量較佳為0莫耳%~30莫耳%。The upper and lower limits of the content of the structural unit 3 relative to 100 mol% of the polymer (A) can be 30 mol%, 28 mol%, 25 mol%, 23 mol%, 20 mol%, 19 mol%, 17 mol%, 15 mol%, 13 mol%, 11 mol%, 10 mol%, 5 mol%, 1 mol%, 0 mol%, etc. In one embodiment, the content is preferably 0 mol% to 30 mol%.

(結構單元4) 在一個實施形態中,所述聚合物(A)可包含結構單元4 [化13] (式中,R41 為氫原子或甲基,R42 為碳數12~28的烷基)。(Structural unit 4) In one embodiment, the polymer (A) may include structural unit 4 [Chemical 13] (wherein, R 41 is a hydrogen atom or a methyl group, and R 42 is an alkyl group having 12 to 28 carbon atoms).

結構單元4是在作為單體而使用含長鏈烷基的(甲基)丙烯酸酯 [化14] (式中,R41 為氫原子或甲基,R42 為碳數12~28的烷基) 的情況下,包含於聚合物(A)中的結構單元。含長鏈烷基的(甲基)丙烯酸酯可單獨使用或使用兩種以上。Structural unit 4 is a monomer using a (meth)acrylate containing a long-chain alkyl group [Chemical 14] (wherein R 41 is a hydrogen atom or a methyl group, and R 42 is an alkyl group having 12 to 28 carbon atoms) , the structural unit contained in the polymer (A). The long-chain alkyl-containing (meth)acrylate may be used alone or in combination of two or more.

碳數12~28的烷基可例示十二烷基、十三烷基、十四烷基、十五烷基、十六烷基、十七烷基、十八烷基(硬脂基)、十九烷基、二十烷基、二十一烷基、二十二烷基、二十三烷基、二十四烷基、二十五烷基、二十六烷基、二十七烷基、二十八烷基等。Examples of the alkyl group having 12 to 28 carbon atoms include dodecyl, tridecyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl, octadecyl (stearyl), nonadecyl, eicosyl, heneicosyl, docosyl, tricosyl, tetracosyl, pentacosyl, hexacosyl, heptacosyl, and octacosyl.

含長鏈烷基的(甲基)丙烯酸酯可例示(甲基)丙烯酸月桂酯、(甲基)丙烯酸十三烷基酯、(甲基)丙烯酸肉豆蔻酯、(甲基)丙烯酸十五烷基酯、(甲基)丙烯酸棕櫚酯、(甲基)丙烯酸十七烷基酯、(甲基)丙烯酸硬脂酯、(甲基)丙烯酸十九烷基酯、(甲基)丙烯酸二十烷基酯、(甲基)丙烯酸二十一烷基酯、(甲基)丙烯酸二十二烷基酯、(甲基)丙烯酸二十三烷基酯、(甲基)丙烯酸二十四烷基酯、(甲基)丙烯酸二十五烷基酯、(甲基)丙烯酸二十六烷基酯、(甲基)丙烯酸二十七烷基酯、(甲基)丙烯酸二十八烷基酯、(甲基)丙烯酸異十二烷基酯、(甲基)丙烯酸異十三烷基酯、(甲基)丙烯酸異肉豆蔻酯、(甲基)丙烯酸異十五烷基酯、(甲基)丙烯酸異十六烷基酯、(甲基)丙烯酸異十七烷基酯、(甲基)丙烯酸異硬脂酯等。其中,就獲得的容易性及輕剝離化的方面而言,特別較佳為(甲基)丙烯酸月桂酯、(甲基)丙烯酸硬脂酯。Examples of the (meth)acrylate containing a long chain alkyl group include lauryl (meth)acrylate, tridecyl (meth)acrylate, myristyl (meth)acrylate, pentadecyl (meth)acrylate, palmityl (meth)acrylate, heptadecyl (meth)acrylate, stearyl (meth)acrylate, nonadecyl (meth)acrylate, eicosyl (meth)acrylate, heneicosyl (meth)acrylate, behenyl (meth)acrylate, tricosyl (meth)acrylate, tetracosyl (meth)acrylate, pentacosyl (meth)acrylate, hexacosyl (meth)acrylate, heptacosyl (meth)acrylate, octacosyl (meth)acrylate, isododecyl (meth)acrylate, isotridecyl (meth)acrylate, isomyristyl (meth)acrylate, isopentadecyl (meth)acrylate, isohexadecyl (meth)acrylate, isoheptadecyl (meth)acrylate, and isostearyl (meth)acrylate. Among them, lauryl (meth)acrylate and stearyl (meth)acrylate are particularly preferred in terms of easy availability and easy peeling.

結構單元4相對於聚合物(A)100質量%的含量的上限及下限可例示9質量%、8質量%、7質量%、6質量%、5質量%、3質量%、4質量%、2質量%、1質量%、0質量%等。在一個實施形態中,所述含量較佳為0質量%~9質量%。The upper and lower limits of the content of the structural unit 4 relative to 100% by mass of the polymer (A) can be exemplified by 9%, 8%, 7%, 6%, 5%, 3%, 4%, 2%, 1%, 0%, etc. In one embodiment, the content is preferably 0% to 9% by mass.

結構單元4相對於聚合物(A)100莫耳%的含量的上限及下限可例示9莫耳%、8莫耳%、7莫耳%、6莫耳%、5莫耳%、4莫耳%、3莫耳%、2莫耳%、1莫耳%、0莫耳%等。在一個實施形態中,所述含量較佳為0莫耳%~9莫耳%。The upper and lower limits of the content of the structural unit 4 relative to 100 mol% of the polymer (A) can be 9 mol%, 8 mol%, 7 mol%, 6 mol%, 5 mol%, 4 mol%, 3 mol%, 2 mol%, 1 mol, 0 mol%, etc. In one embodiment, the content is preferably 0 mol% to 9 mol%.

(除結構單元1~結構單元4以外的結構單元:也稱為其他結構單元) 在一個實施形態中,聚合物(A)可包含除結構單元1~結構單元4以外的結構單元。(Structural units other than structural units 1 to 4: also referred to as other structural units) In one embodiment, the polymer (A) may contain structural units other than structural units 1 to 4.

除結構單元1~結構單元4以外的結構單元可例示在單體中使用(甲基)丙烯酸、苯乙烯、烯基(甲基)丙烯酸酯、(甲基)丙烯醯胺、(甲基)丙烯腈、乙二醇二(甲基)丙烯酸酯等多官能(甲基)丙烯酸酯等的情況下包含於聚合物(A)中的結構單元等。Examples of structural units other than structural units 1 to 4 include structural units contained in the polymer (A) when polyfunctional (meth)acrylates such as (meth)acrylic acid, styrene, alkenyl (meth)acrylate, (meth)acrylamide, (meth)acrylonitrile, and ethylene glycol di(meth)acrylate are used as monomers.

其他結構單元相對於聚合物(A)100質量%的含量可例示小於5質量%、小於2質量%、小於1質量%、小於0.1質量%、0質量%等。另外,其他結構單元相對於結構單元1~結構單元3中的任一個結構單元100質量%的含量可例示小於5質量%、小於2質量%、小於1質量%、小於0.1質量%、0質量%等。The content of other structural units relative to 100% by mass of polymer (A) can be exemplified by less than 5% by mass, less than 2% by mass, less than 1% by mass, less than 0.1% by mass, 0% by mass, etc. In addition, the content of other structural units relative to 100% by mass of any one of structural units 1 to 3 can be exemplified by less than 5% by mass, less than 2% by mass, less than 1% by mass, less than 0.1% by mass, 0% by mass, etc.

其他結構單元相對於聚合物(A)100莫耳%的含量可例示小於5莫耳%、小於2莫耳%、小於1莫耳%、小於0.1莫耳%、0莫耳%等。另外,其他結構單元相對於結構單元1~結構單元3中的任一個結構單元100莫耳%的含量可例示小於5莫耳%、小於2莫耳%、小於1莫耳%、小於0.1莫耳%、0莫耳%等。The content of other structural units relative to 100 mol% of polymer (A) can be exemplified by less than 5 mol%, less than 2 mol%, less than 1 mol%, less than 0.1 mol%, 0 mol%, etc. In addition, the content of other structural units relative to 100 mol% of any one of structural units 1 to 3 can be exemplified by less than 5 mol%, less than 2 mol%, less than 1 mol%, less than 0.1 mol%, 0 mol%, etc.

<聚合物(A)的物性等> 聚合物(A)的數量平均分子量的上限及下限可例示80000、75000、60000、50000、40000、30000、25000、24700、24000、23000、20000、19500、19000、18500、18000、17500、17000、16500、16000、15800、15700、15500、15000、14900、14500、14400、14300、14200、14000、13800、13700、13600、13500、13000、12500、12000、11500、11200、11000、10000、9000、8000等。在一個實施形態中,所述數量平均分子量較佳為8000~80000。<Physical properties of polymer (A)> The upper and lower limits of the number average molecular weight of polymer (A) can be 80,000, 75,000, 60,000, 50,000, 40,000, 30,000, 25,000, 24,700, 24,000, 23,000, 20,000, 19,500, 19,000, 18,500, 18,000, 17,500, 17,000, 16,500. , 16000, 15800, 15700, 15500, 15000, 14900, 14500, 14400, 14300, 14200, 14000, 13800, 13700, 13600, 13500, 13000, 12500, 12000, 11500, 11200, 11000, 10000, 9000, 8000, etc. In one embodiment, the number average molecular weight is preferably 8000-80000.

聚合物(A)的重量平均分子量的上限及下限可例示200000、190000、170000、150000、100000、90000、75000、60000、59000、57000、55000、54400、54000、53000、52500、52300、52000、51000、50000、49000、48000、47200、47000、46200、46000、45300、45000、44000、43000、42800、42000、41000、40100、40000、39500、39000、38100、38000、37500、37400、37000、36000、35000、34000、33000、32300、32000、31000、30000、29000、25000、24000、22000、20000等。在一個實施形態中,所述重量平均分子量較佳為20000~200000。The upper and lower limits of the weight average molecular weight of the polymer (A) are 200000, 190000, 170000, 150000, 100000, 90000, 75000, 60000, 59000, 57000, 55000, 54400, 54000, 53000, 52500, 52300, 52000, 51000, 50000, 49000, 48000, 47200, 47000, 46200, 4600 0, 45300, 45000, 44000, 43000, 42800, 42000, 41000, 40100, 40000, 39500, 39000, 38100, 38000, 37500, 37400, 37000, 36000, 35000, 34000, 33000, 32300, 32000, 31000, 30000, 29000, 25000, 24000, 22000, 20000, etc. In one embodiment, the weight average molecular weight is preferably 20000 to 200000.

重量平均分子量及數量平均分子量可作為例如藉由凝膠滲透層析法(gel permeation chromatography,GPC)在適當的溶劑下測定的聚苯乙烯換算值而求出。詳細的條件可例示如下條件等。 機種:製品名「HLC-8220」(東曹(Tosoh)(股)製造) 管柱:製品名「PL凝膠混合-C(PLgel MIXED-C)」(安捷倫科技(Agilent Technology)製造)×2根 展開溶劑、流量:四氫呋喃、1.0 mL/分鐘 測定溫度:40℃ 檢測器:折射率(refractive index,RI) 標準:單分散聚苯乙烯 聚合物濃度:0.2%The weight average molecular weight and number average molecular weight can be obtained as polystyrene conversion values measured by gel permeation chromatography (GPC) in an appropriate solvent. Detailed conditions include the following conditions. Model: Product name "HLC-8220" (manufactured by Tosoh Co., Ltd.) Column: Product name "PLgel MIXED-C" (manufactured by Agilent Technology) × 2 Developing solvent, flow rate: tetrahydrofuran, 1.0 mL/min Measurement temperature: 40°C Detector: Refractive index (RI) Standard: Monodisperse polystyrene Polymer concentration: 0.2%

聚合物(A)的羥基值的上限及下限可例示300 mgKOH/g、275 mgKOH/g、250 mgKOH/g、225 mgKOH/g、210 mgKOH/g、203 mgKOH/g、200 mgKOH/g、175 mgKOH/g、150 mgKOH/g、125 mgKOH/g、100 mgKOH/g、75 mgKOH/g、52 mgKOH/g、50 mgKOH/g、40 mgKOH/g、35 mgKOH/g、30 mgKOH/g、25 mgKOH/g、22 mgKOH/g、20 mgKOH/g、15 mgKOH/g、10 mgKOH/g、9 mgKOH/g、7 mgKOH/g、5 mgKOH/g、4 mgKOH/g、2 mgKOH/g、1 mgKOH/g等。在一個實施形態中,就可兼具剝離性與耐溶劑性的觀點而言,聚合物(A)的羥基值較佳為1 mgKOH/g~300 mgKOH/g。The upper limit and the lower limit of the hydroxyl value of the polymer (A) can be exemplified by 300 mgKOH/g, 275 mgKOH/g, 250 mgKOH/g, 225 mgKOH/g, 210 mgKOH/g, 203 mgKOH/g, 200 mgKOH/g, 175 mgKOH/g, 150 mgKOH/g, 125 mgKOH/g, 100 mgKOH/g, 75 mgKOH/g, 52 mgKOH/g, 50 mgKOH/g, 40 mgKOH/g, 35 mgKOH/g, 30 mgKOH/g, 25 mgKOH/g, 22 mgKOH/g, 20 mgKOH/g, 15 mgKOH/g, 10 mgKOH/g, 9 mgKOH/g, 7 mgKOH/g, 5 mgKOH/g, 4 mgKOH/g, 2 mgKOH/g, 1 In one embodiment, the hydroxyl value of the polymer (A) is preferably 1 mgKOH/g to 300 mgKOH/g from the viewpoint of achieving both stripping properties and solvent resistance.

羥基值可藉由依據日本工業標準(Japanese Industrial Standard,JIS)K1557-1的方法來測定。The hydroxyl value can be measured by the method according to Japanese Industrial Standard (JIS) K1557-1.

聚合物(A)的製造方法可例示各種公知的自由基聚合等。自由基聚合可在自由基聚合引發劑的存在下藉由加熱而獲得。The method for producing the polymer (A) may be exemplified by various known radical polymerizations, etc. Radical polymerization can be achieved by heating in the presence of a radical polymerization initiator.

自由基聚合引發劑可例示:過氧化氫、過硫酸銨、過硫酸鉀等無機過氧化物;過氧化苯甲醯、過氧化二異丙苯、月桂基過氧化物等有機過氧化物;2,2'-偶氮雙異丁腈、二甲基-2,2'-偶氮雙異丁腈等偶氮系化合物等。自由基聚合引發劑可單獨使用或使用兩種以上。相對於全部單體成分100質量份,自由基聚合起始劑的使用量較佳為1質量份~10質量份左右。Examples of free radical polymerization initiators include: inorganic peroxides such as hydrogen peroxide, ammonium persulfate, potassium persulfate, etc.; organic peroxides such as benzoyl peroxide, diisopropylbenzene peroxide, lauryl peroxide, etc.; azo compounds such as 2,2'-azobisisobutyronitrile, dimethyl-2,2'-azobisisobutyronitrile, etc. The free radical polymerization initiator can be used alone or in combination of two or more. The amount of the free radical polymerization initiator used is preferably about 1 to 10 parts by mass relative to 100 parts by mass of all monomer components.

在製造聚合物(A)時,根據需要,也可使用鏈轉移劑。鏈轉移劑可例示月桂基硫醇、十二烷基硫醇、2-巰基苯并噻唑、溴三氯甲烷、α-甲基苯乙烯二聚體等。鏈轉移劑可單獨使用或使用兩種以上。相對於全部單體成分100質量份,鏈轉移劑的使用量較佳為0質量份~5質量份左右。When producing the polymer (A), a chain transfer agent may be used as needed. Examples of the chain transfer agent include lauryl mercaptan, dodecyl mercaptan, 2-hydroxybenzothiazole, bromotrichloromethane, α-methylstyrene dimer, and the like. The chain transfer agent may be used alone or in combination of two or more. The amount of the chain transfer agent used is preferably about 0 to 5 parts by mass based on 100 parts by mass of all monomer components.

聚合物(A)相對於塗層劑固體成分100質量%的含量的上限及下限可例示80質量%、75質量%、70質量%、65質量%、60質量%、55質量%、50質量%、45質量%、40質量%、35質量%、30質量%、25質量%、20質量%、15質量%、10質量%、5質量%、2質量%、1質量%等。在一個實施形態中,所述含量較佳為2質量%~80質量%。The upper and lower limits of the content of the polymer (A) relative to 100% by mass of the solid component of the coating agent can be exemplified by 80% by mass, 75% by mass, 70% by mass, 65% by mass, 60% by mass, 55% by mass, 50% by mass, 45% by mass, 40% by mass, 35% by mass, 30% by mass, 25% by mass, 20% by mass, 15% by mass, 10% by mass, 5% by mass, 2% by mass, 1% by mass, etc. In one embodiment, the content is preferably 2% by mass to 80% by mass.

<三聚氰胺樹脂:也稱為(B)成分> (B)成分可單獨使用或使用兩種以上。<Melamine resin: also referred to as component (B)> Component (B) may be used alone or in combination of two or more.

(B)成分可例示包含源自下述三聚氰胺化合物 [化15] (式中,Rm1 ~Rm6 分別獨立地選自氫原子、羥甲基、甲氧基甲基、乙氧基甲基、正丁氧基甲基及異丁氧基甲基中) 的結構單元的三聚氰胺樹脂等。在一個實施形態中,(B)成分的平均聚合度為1.1~10。The component (B) may include, for example, a melamine compound [Chemical 15] derived from the following: (wherein R m1 to R m6 are independently selected from hydrogen atom, hydroxymethyl group, methoxymethyl group, ethoxymethyl group, n-butoxymethyl group and iso-butoxymethyl group) melamine resin etc. In one embodiment, the average polymerization degree of component (B) is 1.1 to 10.

就塗層劑的硬化性以及與(A)成分及後述的(D)成分的相容性的平衡優異的方面而言,(B)成分較佳為含有源自甲基化三聚氰胺和/或丁基化三聚氰胺的結構單元的三聚氰胺樹脂。甲基化三聚氰胺是指所述Rm1 ~Rm6 中的至少一個為甲氧基甲基(-CH2 OCH3 )的化合物,丁基化三聚氰胺是指所述Rm1 ~Rm6 中的至少一個為正丁氧基甲基(-CH2 OCH2 CH2 CH2 CH3 )、異丁氧基甲基(-CH2 OCH(CH3 )CH2 CH3 )中的任一者的化合物。In terms of excellent balance between curability of the coating agent and compatibility with component (A) and component (D) described later, component (B) is preferably a melamine resin containing structural units derived from methylated melamine and/or butylated melamine. Methylated melamine refers to a compound in which at least one of R m1 to R m6 is a methoxymethyl group (-CH 2 OCH 3 ), and butylated melamine refers to a compound in which at least one of R m1 to R m6 is a n-butoxymethyl group (-CH 2 OCH 2 CH 2 CH 2 CH 3 ) or an iso-butoxymethyl group (-CH 2 OCH(CH 3 )CH 2 CH 3 ).

就硬化性優異的方面而言,(B)成分較佳為含有源自所述Rm1 ~Rm6 全部為甲氧基甲基的全醚型甲基化三聚氰胺的結構單元的樹脂(以下,全醚型甲基化三聚氰胺樹脂),就與(A)成分及(D)成分的相容性的方面而言,較佳為含有源自所述Rm1 ~Rm6 全部為正丁氧基甲基、異丁氧基甲基中的任一者的全醚型丁基化三聚氰胺的結構單元的樹脂(以下,全醚型丁基化三聚氰胺樹脂)。另外,就硬化性和與(A)成分及(D)成分的相容性的平衡優異的方面而言,較佳為含有源自所述Rm1 ~Rm6 的至少一個為甲氧基甲基,其餘分別為正丁氧基甲基、異丁氧基甲基中的任一者的全醚型甲基-丁基化三聚氰胺的結構單元的樹脂(以下,全醚型甲基-丁基化三聚氰胺樹脂)。In terms of excellent curability, the component (B) is preferably a resin containing a structural unit derived from fully ether type methylated melamine in which all of R m1 to R m6 are methoxymethyl groups (hereinafter referred to as fully ether type methylated melamine resin), and in terms of compatibility with the components (A) and (D), it is preferably a resin containing a structural unit derived from fully ether type butylated melamine in which all of R m1 to R m6 are either n-butoxymethyl groups or iso-butoxymethyl groups (hereinafter referred to as fully ether type butylated melamine resin). In terms of excellent balance between curability and compatibility with components (A) and (D), a resin containing a structural unit derived from fully ether type methyl-butylated melamine in which at least one of R m1 to R m6 is a methoxymethyl group and the others are either n-butoxymethyl or iso-butoxymethyl groups (hereinafter referred to as fully ether type methyl-butylated melamine resin) is preferred.

(B)成分的市售品可例示賽梅爾(CYMEL)300、賽梅爾(CYMEL)301、賽梅爾(CYMEL)303LF、賽梅爾(CYMEL)350、賽梅爾(CYMEL)370N、賽梅爾(CYMEL)771、賽梅爾(CYMEL)325、賽梅爾(CYMEL)327、賽梅爾(CYMEL)703、賽梅爾(CYMEL)712、賽梅爾(CYMEL)701、賽梅爾(CYMEL)266、賽梅爾(CYMEL)267、賽梅爾(CYMEL)285、賽梅爾(CYMEL)232、賽梅爾(CYMEL)235、賽梅爾(CYMEL)236、賽梅爾(CYMEL)238、賽梅爾(CYMEL)272、賽梅爾(CYMEL)212、賽梅爾(CYMEL)253、賽梅爾(CYMEL)254、賽梅爾(CYMEL)202、賽梅爾(CYMEL)207、邁科特(MYCOAT)506(以上為日本奧奈科斯(Allnex Japan)(股)製造)、尼加拉克(Nikalac)MW-30M、尼加拉克(Nikalac)MW-30、尼加拉克(Nikalac)MW-30HM、尼加拉克(Nikalac)MW-390、尼加拉克(Nikalac)MW-100LM、尼加拉克(Nikalac)MX-750LM、尼加拉克(Nikalac)MW-22、尼加拉克(Nikalac)MS-21、尼加拉克(Nikalac)MS-11、尼加拉克(Nikalac)MW-24X、尼加拉克(Nikalac)MS-001、尼加拉克(Nikalac)MX-002、尼加拉克(Nikalac)MX-730、尼加拉克(Nikalac)MX-750、尼加拉克(Nikalac)MX-708、尼加拉克(Nikalac)MX-706、尼加拉克(Nikalac)MX-042、尼加拉克(Nikalac)MX-035、尼加拉克(Nikalac)MX-45、尼加拉克(Nikalac)MX-43、尼加拉克(Nikalac)MX-417、尼加拉克(Nikalac)MX-410(以上為三和化學(股)製造)、尤邦(U-VAN)20SB、尤邦(U-VAN)20SE60、尤邦(U-VAN)21R、尤邦(U-VAN)22R、尤邦(U-VAN)122、尤邦(U-VAN)125、尤邦(U-VAN)220、尤邦(U-VAN)225、尤邦(U-VAN)228、尤邦(U-VAN)2020(以上為三井化學(股)製造)、亞美迪(AMIDIR)J-820-60、亞美迪(AMIDIR)L-109-65、亞美迪(AMIDIR)L-117-60、亞美迪(AMIDIR)L-127-60、亞美迪(AMIDIR)13-548、亞美迪(AMIDIR)G-821-60、亞美迪(AMIDIR)L-110-60、亞美迪(AMIDIR)L-125-60、亞美迪(AMIDIR)L-166-60B(以上為迪愛生(DIC)(股)製造)等。Examples of commercially available products of component (B) include CYMEL 300, CYMEL 301, CYMEL 303LF, CYMEL 350, CYMEL 370N, CYMEL 771, CYMEL 325, CYMEL 327, CYMEL 703, CYMEL 712, CYMEL 701, CYMEL 266, CYMEL 267, CYMEL 268, CYMEL 269, CYMEL 270N, CYMEL 271, CYMEL 272, CYMEL 273, CYMEL 274, CYMEL 275, CYMEL 276, CYMEL 277, CYMEL 278, CYMEL 279, CYMEL 280, CYMEL 281, CYMEL 282, CYMEL 283, CYMEL 284, CYMEL 285 L) 267, Cymel 285, Cymel 232, Cymel 235, Cymel 236, Cymel 238, Cymel 272, Cymel 212, Cymel 253, Cymel 254, Cymel 202, Cymel 207, MYCOAT 506 (All the above are from Allnex Japan) Japan) (co., Ltd.), Nikalac MW-30M, Nikalac MW-30, Nikalac MW-30HM, Nikalac MW-390, Nikalac MW-100LM, Nikalac MX-750LM, Nikalac MW-22, Nikalac MS-21, Nikalac MS-11, Nikalac lac) MW-24X, Nikalac MS-001, Nikalac MX-002, Nikalac MX-730, Nikalac MX-750, Nikalac MX-708, Nikalac MX-706, Nikalac MX-042, Nikalac MX-035, Nikalac MX-45, Nikalac MX-43, Nikalac MX-417, Nikalac MX-410 (all manufactured by Sanwa Chemical Co., Ltd.), U-VAN 20SB, U-VAN 20SE60, U-VAN 21R, U-VAN 22R, U-VAN 122, U-VAN 125, U-VAN 220, U-VAN 225, U-VAN 228, U-VAN 2020 (all manufactured by Mitsui Chemicals Co., Ltd. Co., Ltd.), AMIDIR J-820-60, AMIDIR L-109-65, AMIDIR L-117-60, AMIDIR L-127-60, AMIDIR 13-548, AMIDIR G-821-60, AMIDIR L-110-60, AMIDIR L-125-60, AMIDIR L-166-60B (all manufactured by DIC (Co., Ltd.)), etc.

三聚氰胺樹脂(B)相對於塗層劑固體成分100質量%的含量的上限及下限可例示70質量%、65質量%、60質量%、55質量%、50質量%、45質量%、40質量%、35質量%、30質量%、25質量%、20質量%等。在一個實施形態中,所述含量較佳為20質量%~70質量%,更佳為25質量%~60質量%。The upper and lower limits of the content of the melamine resin (B) relative to 100% by mass of the solid component of the coating agent can be exemplified by 70% by mass, 65% by mass, 60% by mass, 55% by mass, 50% by mass, 45% by mass, 40% by mass, 35% by mass, 30% by mass, 25% by mass, 20% by mass, etc. In one embodiment, the content is preferably 20% by mass to 70% by mass, and more preferably 25% by mass to 60% by mass.

<酸催化劑:也稱為(C)成分> (C)成分可單獨使用或使用兩種以上。<Acid catalyst: also referred to as component (C)> Component (C) can be used alone or in combination of two or more.

(C)成分可例示無機酸、有機酸、熱酸產生劑等。Examples of the component (C) include inorganic acids, organic acids, and thermal acid generators.

無機酸可例示鹽酸、硫酸、硝酸、磷酸等。Examples of the inorganic acid include hydrochloric acid, sulfuric acid, nitric acid, phosphoric acid and the like.

有機酸可例示有機羧酸、有機磺酸、有機磷酸等。Examples of the organic acid include organic carboxylic acids, organic sulfonic acids, and organic phosphoric acids.

有機羧酸可例示草酸、乙酸、甲酸等。Examples of the organic carboxylic acid include oxalic acid, acetic acid, and formic acid.

有機磺酸可例示甲烷磺酸、三氟甲烷磺酸、異戊二烯磺酸、樟腦磺酸、己烷磺酸、辛烷磺酸、壬烷磺酸、癸烷磺酸、十六烷磺酸、苯磺酸、對甲苯磺酸、枯烯磺酸、十二烷基苯磺酸、萘磺酸、壬基萘磺酸等。Examples of the organic sulfonic acid include methanesulfonic acid, trifluoromethanesulfonic acid, isoprenesulfonic acid, camphorsulfonic acid, hexanesulfonic acid, octanesulfonic acid, nonanesulfonic acid, decanesulfonic acid, hexadecanesulfonic acid, benzenesulfonic acid, p-toluenesulfonic acid, cumenesulfonic acid, dodecylbenzenesulfonic acid, naphthalenesulfonic acid, and nonylnaphthalenesulfonic acid.

有機磷酸可例示磷酸甲酯(Methyl acid phosphate)、磷酸乙酯、磷酸丙酯、磷酸異丙酯、磷酸丁酯、磷酸丁氧基乙基、磷酸辛酯、磷酸2-乙基己酯、磷酸癸酯、磷酸月桂基酯、磷酸硬脂基酯、磷酸油烯基酯、磷酸山崳基酯、磷酸苯基酯、磷酸壬基苯基酯、磷酸環己酯、磷酸苯氧基乙酯、烷氧基聚乙二醇磷酸酯、雙酚A磷酸酯、磷酸二甲酯、磷酸二乙酯、磷酸二丙酯、磷酸二異丙酯、磷酸二丁酯、磷酸二辛酯、磷酸二-2-乙基己酯、磷酸二辛酯、磷酸二月桂基酯、磷酸二硬脂基酯、磷酸二苯基酯、磷酸二壬基苯基酯等。Examples of the organic phosphoric acid include methyl acid phosphate, ethyl phosphate, propyl phosphate, isopropyl phosphate, butyl phosphate, butoxyethyl phosphate, octyl phosphate, 2-ethylhexyl phosphate, decyl phosphate, lauryl phosphate, stearyl phosphate, oleyl phosphate, behenyl phosphate, phenyl phosphate, nonylphenyl phosphate, cyclohexyl phosphate, phenoxyethyl phosphate, alkoxypolyethylene glycol phosphate, bisphenol A phosphate, dimethyl phosphate, diethyl phosphate, dipropyl phosphate, diisopropyl phosphate, dibutyl phosphate, dioctyl phosphate, di-2-ethylhexyl phosphate, dioctyl phosphate, dilauryl phosphate, distearyl phosphate, diphenyl phosphate, and dinonylphenyl phosphate.

熱酸產生劑可例示鋶鹽、苯并噻唑鹽、銨鹽、鏻鹽等。Examples of the thermal acid generator include cobalt salts, benzothiazole salts, ammonium salts, and phosphonium salts.

在一個實施形態中,就與聚合物(A)、三聚氰胺樹脂(B)等樹脂的相容性的觀點而言,酸催化劑(C)較佳為有機酸,更佳為有機磺酸和/或有機磷酸。In one embodiment, the acid catalyst (C) is preferably an organic acid, more preferably an organic sulfonic acid and/or an organic phosphoric acid, from the viewpoint of compatibility with the polymer (A) and the melamine resin (B) and other resins.

酸催化劑(C)相對於塗層劑固體成分100質量%的含量的上限及下限可例示10質量%、9.5質量%、9質量%、8.5質量%、8質量%、7.5質量%、7質量%、6.5質量%、6質量%、5.5質量%、5質量%、4.5質量%、4質量%、3.9質量%、3.8質量%、3.5質量%、3質量%、2.5質量%、2質量%、1.5質量%、1質量%等。在一個實施形態中,所述含量較佳為1質量%~10質量%。The upper and lower limits of the content of the acid catalyst (C) relative to 100% by mass of the solid component of the coating agent can be exemplified by 10% by mass, 9.5% by mass, 9% by mass, 8.5% by mass, 8% by mass, 7.5% by mass, 7% by mass, 6.5% by mass, 6% by mass, 5.5% by mass, 5% by mass, 4.5% by mass, 4% by mass, 3.9% by mass, 3.8% by mass, 3.5% by mass, 3% by mass, 2.5% by mass, 2% by mass, 1.5% by mass, 1% by mass, etc. In one embodiment, the content is preferably 1% by mass to 10% by mass.

<多元醇:也稱為(D)成分> 在一個實施形態中,所述塗層劑可包括多元醇。(D)成分可單獨使用或使用兩種以上。<Polyol: also referred to as component (D)> In one embodiment, the coating agent may include a polyol. Component (D) may be used alone or in combination of two or more.

在本公開中,「多元醇」是指具有兩個以上的羥基(-OH)的化合物。In the present disclosure, "polyol" refers to a compound having two or more hydroxyl groups (-OH).

(D)成分可例示伸烷基多元醇、二聚體二醇、氫化二聚體二醇、蓖麻油系多元醇、含羥基的脂肪酸伸烷基多元醇酯、聚醚多元醇、聚酯多元醇、聚碳酸酯多元醇、聚烯烴多元醇、 包含結構單元D1 [化16] (式中,RD1 為氫原子或甲基,RD2 為碳數12~28的烷基) 的多元醇(D1)等。Examples of the component (D) include alkylene polyols, dimer diols, hydrogenated dimer diols, castor oil-based polyols, hydroxyl-containing fatty acid alkylene polyol esters, polyether polyols, polyester polyols, polycarbonate polyols, polyolefin polyols, and structural units D1 [Chemical 16] (wherein RD1 is a hydrogen atom or a methyl group, and RD2 is an alkyl group having 12 to 28 carbon atoms) and the like.

(多元醇(D1)) 多元醇(D1)可例示包含結構單元D1和含羥基的結構單元D2的聚合物等。(Polyol (D1)) Polyol (D1) may be exemplified by a polymer including a structural unit D1 and a hydroxyl group-containing structural unit D2.

・結構單元D1 結構單元D1是在作為單體而使用含長鏈烷基的(甲基)丙烯酸酯 [化17] (式中,RD1 為氫原子或甲基,RD2 為碳數12~28的烷基) 的情況下,包含於多元醇(D1)中的結構單元。含長鏈烷基的(甲基)丙烯酸酯可單獨使用或使用兩種以上。・Structural unit D1 Structural unit D1 is a monomer using a (meth)acrylate containing a long-chain alkyl group [Chemical 17] (wherein R D1 is a hydrogen atom or a methyl group, and R D2 is an alkyl group having 12 to 28 carbon atoms), the structural unit contained in the polyol (D1). The (meth)acrylate containing a long-chain alkyl group may be used alone or in combination of two or more.

含長鏈烷基的(甲基)丙烯酸酯可例示上述化合物等。Examples of the long-chain alkyl group-containing (meth)acrylate include the above-mentioned compounds.

結構單元D1相對於聚合物(D1)100質量%的含量的上限及下限可例示99質量%、98質量%、97質量%、96質量%、95質量%、90質量%、88質量%、85質量%、80質量%、75質量%、70質量%、65質量%、60質量%、55質量%、50質量%等。在一個實施形態中,所述含量可例示50質量%~99質量%等。The upper and lower limits of the content of the structural unit D1 relative to 100% by mass of the polymer (D1) can be exemplified by 99% by mass, 98% by mass, 97% by mass, 96% by mass, 95% by mass, 90% by mass, 88% by mass, 85% by mass, 80% by mass, 75% by mass, 70% by mass, 65% by mass, 60% by mass, 55% by mass, 50% by mass, etc. In one embodiment, the content can be exemplified by 50% by mass to 99% by mass, etc.

・含羥基的結構單元D2 含羥基的結構單元D2可例示所述結構單元2等。・Hydroxy-containing structural unit D2 Examples of the hydroxyl-containing structural unit D2 include the structural unit 2 and the like.

結構單元D2相對於聚合物(D1)100質量%的含量的上限及下限可例示50質量%、45質量%、40質量%、35質量%、30質量%、25質量%、20質量%、15質量%、12質量%、10質量%、5質量%、4質量%、3質量%、2質量%、1質量%等。在一個實施形態中,所述含量可例示1質量%~50質量%等。The upper and lower limits of the content of the structural unit D2 relative to 100% by mass of the polymer (D1) can be exemplified by 50% by mass, 45% by mass, 40% by mass, 35% by mass, 30% by mass, 25% by mass, 20% by mass, 15% by mass, 12% by mass, 10% by mass, 5% by mass, 4% by mass, 3% by mass, 2% by mass, 1% by mass, etc. In one embodiment, the content can be exemplified by 1% by mass to 50% by mass, etc.

(伸烷基多元醇) 在本公開中,「伸烷基多元醇」是指包含伸烷基及兩個以上的羥基的化合物。(Alkylene polyol) In this disclosure, "alkylene polyol" refers to a compound containing an alkylene group and two or more hydroxyl groups.

伸烷基多元醇可例示直鏈伸烷基多元醇、分支伸烷基多元醇、伸環烷基多元醇等。Examples of the alkylene polyol include linear alkylene polyol, branched alkylene polyol, and cycloalkylene polyol.

直鏈伸烷基多元醇可例示乙二醇、1,3-丙二醇、1,4-丁二醇、1,5-戊二醇、1,6-己二醇、1,7-庚二醇、1,8-辛二醇、1,9-壬二醇、1,10-癸二醇等。Examples of the linear alkyl polyol include ethylene glycol, 1,3-propylene glycol, 1,4-butylene glycol, 1,5-pentanediol, 1,6-hexanediol, 1,7-heptanediol, 1,8-octanediol, 1,9-nonanediol, and 1,10-decanediol.

分支伸烷基多元醇可例示新戊二醇、2,4-二乙基-1,5-戊二醇、2-甲基-1,3-丙二醇、2,4-二丁基-1,5-戊二醇、3-甲基-1,5-戊二醇、丙二醇、1,2-丁二醇、季戊四醇、三羥甲基丙烷等。Examples of the branched alkylene polyol include neopentyl glycol, 2,4-diethyl-1,5-pentanediol, 2-methyl-1,3-propanediol, 2,4-dibutyl-1,5-pentanediol, 3-methyl-1,5-pentanediol, propylene glycol, 1,2-butanediol, pentaerythritol, and trihydroxymethylpropane.

伸環烷基多元醇可例示單環伸環烷基二醇、交聯環伸環烷基二醇等。Examples of the cycloalkylene polyol include monocyclic cycloalkylene glycol and cross-linked cycloalkylene glycol.

單環伸環烷基多元醇可例示1,4-環己烷二醇、1,4-環己烷二甲醇、2,2'-雙(4-羥基環己基)丙烷等。Examples of the monocyclic cycloalkylene polyol include 1,4-cyclohexanediol, 1,4-cyclohexanedimethanol, and 2,2′-bis(4-hydroxycyclohexyl)propane.

交聯環伸環烷基多元醇可例示三環癸烷二甲醇等。Examples of the cross-linked cycloalkylene polyol include tricyclodecanedimethanol and the like.

(二聚體二醇) 二聚體二醇通常是指對將高級不飽和脂肪酸二聚體化而獲得的環式和/或非環式二聚體酸與甲醇的反應生成物進行還原而得的物質。高級不飽和脂肪酸的二聚化反應可例示日本專利特開平9-136861號公報中記載的方法等。另外,氫化二聚體二醇是使二聚體二醇發生加氫反應而得。(Dimer diol) Dimer diol generally refers to a substance obtained by reducing a reaction product of a cyclic and/or non-cyclic dimer acid obtained by dimerizing a higher unsaturated fatty acid with methanol. The dimerization reaction of higher unsaturated fatty acids can be exemplified by the method described in Japanese Patent Laid-Open No. 9-136861. In addition, hydrogenated dimer diol is obtained by subjecting dimer diol to a hydrogenation reaction.

在製造二聚體二醇時,所述高級不飽和脂肪酸可單獨使用或使用兩種以上。所述高級不飽和脂肪酸可例示碳數14~22的不飽和單羧酸等。When producing the dimer diol, the higher unsaturated fatty acid may be used alone or in combination of two or more. Examples of the higher unsaturated fatty acid include unsaturated monocarboxylic acids having 14 to 22 carbon atoms.

碳數14~22的不飽和單羧酸可例示十四碳二烯酸、十六碳二烯酸、亞油酸(linoleic acid)、二十碳二烯酸、二十二碳二烯酸、亞麻酸(linolenic acid)、花生四烯酸(arachidonic acid)、肉豆蔻油酸(myristoleic acid)、棕櫚油酸(palmitoleic acid)、油酸(oleic acid)、反油酸(elaidic acid)、十八碳烯酸(vaccenic acid)、二十烯酸(eicosenoic acid)、芥子酸(erucic acid)、鯨蠟烯酸(cetoleic acid)、巴西烯酸(brassidic acid)等。這些中,較佳為油酸和/或亞油酸。Examples of the unsaturated monocarboxylic acid having 14 to 22 carbon atoms include tetradecadienoic acid, hexadecadienoic acid, linoleic acid, eicosadienoic acid, docosadienoic acid, linolenic acid, arachidonic acid, myristoleic acid, palmitoleic acid, oleic acid, elaidic acid, vaccenic acid, eicosenoic acid, erucic acid, cetoleic acid, and brassidic acid. Among these, oleic acid and/or linoleic acid are preferred.

(蓖麻油系多元醇) 蓖麻油系多元醇可例示含甘油羥基的脂肪酸(聚)酯等。(Castor oil-based polyol) Examples of castor oil-based polyol include fatty acid (poly)esters containing glycerol hydroxyl groups.

含甘油羥基的脂肪酸(聚)酯是指甘油的一個以上的羥基與含羥基的脂肪酸反應而獲得的(聚)酯(單酯、二酯、三酯)。Glycerol hydroxyl-containing fatty acid (poly)ester refers to a (poly)ester (monoester, diester, triester) obtained by reacting one or more hydroxyl groups of glycerol with a hydroxyl-containing fatty acid.

含羥基的脂肪酸較佳為碳數為12以上(例如碳數12~30、碳數12~24、碳數12~20等)的含羥基的長鏈脂肪酸。The hydroxyl-containing fatty acid is preferably a hydroxyl-containing long-chain fatty acid having 12 or more carbon atoms (e.g., 12 to 30 carbon atoms, 12 to 24 carbon atoms, 12 to 20 carbon atoms, etc.).

含羥基的長鏈脂肪酸可例示含羥基的飽和長鏈脂肪酸、含羥基的不飽和長鏈脂肪酸等。Examples of the hydroxyl-containing long-chain fatty acid include hydroxyl-containing saturated long-chain fatty acids and hydroxyl-containing unsaturated long-chain fatty acids.

含羥基的飽和長鏈脂肪酸可例示羥基月桂酸、羥基十三烷基酸、羥基肉豆蔻酸、羥基十五烷基酸、羥基棕櫚酸、羥基十七烷基酸、羥基硬脂酸、羥基十九烷基酸、羥基二十烷基酸、羥基二十一烷基酸、羥基二十二烷基酸、羥基二十三烷基酸、羥基二十四烷基酸、羥基二十五烷基酸、羥基二十六烷基酸、羥基二十七烷基酸、羥基二十八烷基酸、羥基異十二烷基酸、羥基異十三烷基酸、羥基異肉豆蔻酸、羥基異十五烷基酸、羥基異十六烷基酸、羥基異十七烷基酸、羥基異硬脂酸、紫膠桐酸(aleuritic acid)等。Examples of the saturated long-chain fatty acid containing a hydroxyl group include hydroxylauric acid, hydroxytridecyl acid, hydroxymyristic acid, hydroxypentadecanyl acid, hydroxypalmitic acid, hydroxyheptadecanyl acid, hydroxystearic acid, hydroxynonadecanyl acid, hydroxyeicosyl acid, hydroxyheneicosyl acid, hydroxybehenic acid, hydroxytricosyl acid, hydroxytetracosyl acid, and hydroxytetracosyl acid. acid, hydroxypentacosyl acid, hydroxyhexacosyl acid, hydroxyheptacosyl acid, hydroxyoctacosyl acid, hydroxyisododecyl acid, hydroxyisotridecyl acid, hydroxyisomyristic acid, hydroxyisopentadecanyl acid, hydroxyisohexadecyl acid, hydroxyisoheptadecanyl acid, hydroxyisostearic acid, aleuritic acid, and the like.

含羥基的不飽和長鏈脂肪酸可例示含羥基的單不飽和長鏈脂肪酸、含羥基的二不飽和長鏈脂肪酸、含羥基的三不飽和長鏈脂肪酸、含羥基的四不飽和長鏈脂肪酸、含羥基的五不飽和長鏈脂肪酸、含羥基的六不飽和長鏈脂肪酸等。Examples of the hydroxyl-containing unsaturated long-chain fatty acids include hydroxyl-containing monounsaturated long-chain fatty acids, hydroxyl-containing diunsaturated long-chain fatty acids, hydroxyl-containing triunsaturated long-chain fatty acids, hydroxyl-containing tetraunsaturated long-chain fatty acids, hydroxyl-containing pentaunsaturated long-chain fatty acids, hydroxyl-containing hexaunsaturated long-chain fatty acids, and the like.

含羥基的單不飽和長鏈脂肪酸可例示蓖麻油酸、羥基肉豆蔻油酸、羥基棕櫚油酸、羥基杉皮酸(hydroxy sapienic acid)、羥基油酸、羥基反油酸、羥基十八碳烯酸、羥基二十碳烯酸(hydroxy gadoleic acid)、羥基二十烯酸(hydroxy eicosenoic acid)、羥基芥子酸、羥基神經酸(hydroxy nervonic acid)等。Examples of the hydroxyl-containing monounsaturated long-chain fatty acid include ricinoleic acid, hydroxymyristic acid, hydroxypalmitoleic acid, hydroxysapienic acid, hydroxyoleic acid, hydroxyelaidic acid, hydroxyoctadecenoic acid, hydroxygadoleic acid, hydroxyeicosenoic acid, hydroxyerucic acid, and hydroxynervonic acid.

含羥基的二不飽和長鏈脂肪酸可例示羥基亞麻油酸、羥基二十碳二烯酸、羥基二十二碳二烯酸等。Examples of the hydroxyl-containing diunsaturated long-chain fatty acid include hydroxylinolenic acid, hydroxyeicosadienoic acid, and hydroxydocosadienoic acid.

含羥基的三不飽和長鏈脂肪酸可例示羥基亞麻酸、羥基皮諾斂酸(hydroxy pinolenic acid)、羥基桐酸(hydroxy eleostearic acid)、羥基米德酸(hydroxy mead acid)、羥基二十碳三烯酸(hydroxy eicosatrienoic acid)等。Examples of the hydroxyl-containing triunsaturated long-chain fatty acid include hydroxylinolenic acid, hydroxy pinolenic acid, hydroxy eleostearic acid, hydroxy mead acid, and hydroxy eicosatrienoic acid.

含羥基的四不飽和長鏈脂肪酸可例示羥基十八碳四烯酸(hydroxy stearidonic acid)、羥基花生四烯酸、羥基二十二碳四烯酸(hydroxy adrenic acid)等。Examples of the hydroxyl-containing tetraunsaturated long-chain fatty acid include hydroxy stearidonic acid, hydroxy arachidonic acid, and hydroxy docosatetraenoic acid.

含羥基的五不飽和長鏈脂肪酸可例示羥基十八碳五烯酸(hydroxy bosseopentaenoic acid)、羥基二十碳五烯酸(hydroxy eicosapentaenoic acid)、羥基二十二碳五烯酸(hydroxy osbond acid)、羥基鰶油酸(hydroxy clupanodonic acid)、羥基二十四碳五烯酸(hydroxy tetracosapentaenoic acid)等。Examples of the hydroxyl-containing pentaunsaturated long-chain fatty acid include hydroxy bosseopentaenoic acid, hydroxy eicosapentaenoic acid, hydroxy osbond acid, hydroxy clupanodonic acid, and hydroxy tetracosapentaenoic acid.

含羥基的六不飽和長鏈脂肪酸可例示羥基二十二碳六烯酸(hydroxy docosahexaenoic acid)、羥基二十四碳六烯酸(hydroxy nisinic acid)等。Examples of the hydroxyl-containing hexaunsaturated long-chain fatty acid include hydroxy docosahexaenoic acid and hydroxy nisinic acid.

(含羥基的脂肪酸伸烷基多元醇酯) 在本公開中,「含羥基的脂肪酸伸烷基多元醇酯」是指含羥基的脂肪酸與伸烷基多元醇反應而獲得的酯。(Hydroxy fatty acid alkylene polyol ester) In this disclosure, "hydroxy fatty acid alkylene polyol ester" refers to an ester obtained by reacting a hydroxy fatty acid with an alkylene polyol.

含羥基的脂肪酸及伸烷基多元醇可例示上述的物質等。Examples of the hydroxyl group-containing fatty acid and alkylene polyol include those mentioned above.

(聚醚多元醇) 在本公開中,「聚醚多元醇」例如是指連續具有兩個以上的羥基及兩個以上的包含醚鍵的重複單元的化合物。(Polyether polyol) In this disclosure, "polyether polyol" refers to, for example, a compound having two or more hydroxyl groups and two or more repeating units containing ether bonds in succession.

在一個實施形態中,聚醚多元醇由下述結構式 HO-(REther -O-)n H (式中,REther 為伸烷基、伸芳基、或伸芳基伸烷基伸芳基,n為2以上的整數)所表示。In one embodiment, the polyether polyol is represented by the following structural formula HO-(R Ether -O-) n H (wherein, R Ether is an alkylene group, an arylene group, or an arylene alkylene arylene group, and n is an integer greater than 2).

伸烷基可例示直鏈伸烷基、分支伸烷基、伸環烷基等。Examples of the alkylene group include a linear alkylene group, a branched alkylene group, and a cycloalkylene group.

直鏈伸烷基由-(CH2 )n -(n為1以上的整數)的通式所表示。直鏈伸烷基可例示亞甲基、伸乙基、正伸丙基、正伸丁基、正伸戊基、正伸己基、正伸庚基、正伸辛基、正伸壬基、正十亞甲基等。The linear alkyl group is represented by the general formula -(CH 2 ) n - (n is an integer greater than or equal to 1). Examples of the linear alkyl group include methylene, ethyl, n-propyl, n-butyl, n-pentyl, n-hexyl, n-heptyl, n-octyl, n-nonyl, and n-decamethylene.

分支伸烷基是直鏈伸烷基的至少一個氫原子被烷基取代的基。分支伸烷基可例示伸異丙基、二乙基伸戊基、三甲基伸丁基、三甲基伸戊基、三甲基伸己基等。The branched alkylene group is a group in which at least one hydrogen atom of a linear alkylene group is substituted by an alkyl group. Examples of the branched alkylene group include isopropylene, diethylpentylene, trimethylbutylene, trimethylpentylene, and trimethylhexylene.

伸環烷基可例示單環伸環烷基、交聯環伸環烷基、稠環伸環烷基等。另外,伸環烷基的一個以上的氫原子可被直鏈烷基或分支烷基取代。Examples of the cycloalkylene group include monocyclic cycloalkylene groups, crosslinked cycloalkylene groups, condensed cycloalkylene groups, etc. In addition, one or more hydrogen atoms of the cycloalkylene group may be substituted with a linear alkyl group or a branched alkyl group.

單環伸環烷基可例示伸環戊基、伸環己基、伸環庚基、伸環癸基、3,5,5-三甲基伸環己基等。Examples of the monocyclic cycloalkylene group include cyclopentylene, cyclohexylene, cycloheptylene, cyclodecylene, and 3,5,5-trimethylcyclohexylene.

交聯環伸環烷基可例示三伸環癸基、伸金剛烷基、伸降冰片基等。Examples of the cross-linked cycloalkylene group include tricyclodecylene, adamantylene, and norbornylene.

稠環伸環烷基可例示雙伸環癸基等。Examples of the fused cycloalkylene group include dicyclodecylene and the like.

伸芳基可例示伸苯基、伸萘基、伸茀基等。Examples of the aryl group include phenylene group, naphthylene group, fluorylene group, and the like.

伸芳基伸烷基伸芳基為由 -Rarylene -Ralkylene -Rarylene - (式中,Rarylene 表示伸芳基,Ralkylene 表示伸烷基) 所表示的基。Arylene Group Alkylene Group The arylene group is a group represented by -R arylene -R alkylene -R arylene - (wherein, R arylene represents an arylene group, and R alkylene represents an alkylene group).

伸芳基伸烷基伸芳基可例示伸苯基二甲基亞甲基伸苯基等。Examples of the arylene group include phenylene, dimethylmethylenephenylene, and the like.

聚醚多元醇可例示聚乙二醇、聚丙二醇、聚四亞甲基二醇、多元醇的環氧烷加成物等。Examples of the polyether polyol include polyethylene glycol, polypropylene glycol, polytetramethylene glycol, and alkylene oxide adducts of polyols.

聚醚多元醇的市售品可例示艾迪科聚醚(Adeka Polyether)GM-30、艾迪科聚醚(Adeka Polyether)P-400、艾迪科聚醚(Adeka Polyether)G-400、艾迪科聚醚(Adeka Polyether)T-400、艾迪科聚醚(Adeka Polyether)AM-302(以上為艾迪科(Adeka)(股)製造)等。Examples of commercially available products of polyether polyols include Adeka Polyether GM-30, Adeka Polyether P-400, Adeka Polyether G-400, Adeka Polyether T-400, and Adeka Polyether AM-302 (all manufactured by Adeka Co., Ltd.).

(聚酯多元醇) 在本公開中,「聚酯元醇」是指連續具有兩個以上的羥基及兩個以上的包含酯鍵的重複單元的化合物。此外,聚己內酯多元醇是聚酯多元醇的一種。(Polyester polyol) In this disclosure, "polyester polyol" refers to a compound having two or more hydroxyl groups and two or more repeating units containing ester bonds in succession. In addition, polycaprolactone polyol is a type of polyester polyol.

在一個實施形態中,聚酯多元醇由下述結構式 HO-{RaEster -OC(=O)-RbEster -C(=O)O}m -RcEster -OH (式中,RaEster 、RbEster 及RcEster 分別獨立地為伸烷基或伸芳基,m為2以上的整數)所表示。In one embodiment, the polyester polyol is represented by the following structural formula HO-{ RaEster -OC(=O) -RbEster -C(=O)O} m - RcEster -OH (wherein, RaEster , RbEster and RcEster are independently an alkylene group or an arylene group, and m is an integer greater than 2).

聚酯多元醇可例示多羧酸或其酸酐與多元醇的反應生成物等。Examples of the polyester polyol include reaction products of polycarboxylic acid or its anhydride and polyol.

多羧酸可例示二羧酸等。Examples of the polycarboxylic acid include dicarboxylic acid and the like.

二羧酸可例示草酸、丙二酸、琥珀酸、戊二酸、己二酸、庚二酸、辛二酸、壬二酸、癸二酸、十二烷二酸、2-甲基琥珀酸、2-甲基己二酸、3-甲基己二酸、3-甲基戊烷二酸、2-甲基辛烷二酸、3,8-二甲基癸烷二酸、3,7-二甲基癸烷二酸、鄰苯二甲酸、對苯二甲酸、間苯二甲酸、萘二羧酸、環己烷二羧酸等二羧酸等。Examples of the dicarboxylic acid include oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, dodecanedioic acid, 2-methylsuccinic acid, 2-methyladipic acid, 3-methyladipic acid, 3-methylpentanedicarboxylic acid, 2-methyloctanedioic acid, 3,8-dimethyldecanedioic acid, 3,7-dimethyldecanedioic acid, phthalic acid, terephthalic acid, isophthalic acid, naphthalene dicarboxylic acid, and cyclohexane dicarboxylic acid.

多羧酸酐可例示琥珀酸酐、馬來酸酐、鄰苯二甲酸酐、偏苯三甲酸酐等。Examples of the polycarboxylic anhydride include succinic anhydride, maleic anhydride, phthalic anhydride, and trimellitic anhydride.

多元醇可例示所述伸烷基多元醇等。Examples of the polyol include the above-mentioned alkylene polyols.

(聚碳酸酯多元醇) 在本公開中,「聚碳酸酯多元醇」是指具有兩個以上的羥基及兩個以上的包含碳酸酯鍵的重複單元的化合物。(Polycarbonate polyol) In this disclosure, "polycarbonate polyol" refers to a compound having two or more hydroxyl groups and two or more repeating units containing carbonate bonds.

在一個實施形態中,聚碳酸酯多元醇由下述結構式 HO-{RaCarbo -OC(=O)O}p -RbCarbo -OH (式中,RaCarbo 及RbCarbo 分別獨立地為伸烷基,p為2以上的整數)所表示。In one embodiment, the polycarbonate polyol is represented by the following structural formula HO-{ RaCarbo -OC(=O)O} p - RbCarbo -OH (wherein, RaCarbo and RbCarbo are independently alkylene groups, and p is an integer greater than 2).

聚碳酸酯多元醇可例示多元醇與光氣(phosgene)的反應產物、環狀碳酸酯(碳酸伸烷基酯等)的開環聚合物等。Examples of the polycarbonate polyol include reaction products of a polyol and phosgene, and ring-opening polymers of cyclic carbonates (such as alkyl carbonates).

多元醇可例示所述伸烷基多元醇等。Examples of the polyol include the above-mentioned alkylene polyols.

碳酸伸烷基酯可例示碳酸伸乙酯、碳酸三亞甲基酯、碳酸四亞甲基酯、碳酸六亞甲基酯等。聚碳酸酯多元醇的市售品可例示埃特納卡爾(ETERNACOLL)UH-50、埃特納卡爾(ETERNACOLL)PH-50(以上為宇部興產(股)製造)、多耐樂(Duranol)T5625、多耐樂(Duranol)T5652、多耐樂(Duranol)G3452(以上為旭化成(股)製造)等。Examples of the alkyl carbonate include ethylene carbonate, trimethylene carbonate, tetramethylene carbonate, hexamethylene carbonate, etc. Examples of commercially available polycarbonate polyols include ETERNACOLL UH-50, ETERNACOLL PH-50 (both manufactured by Ube Industries, Ltd.), Duranol T5625, Duranol T5652, Duranol G3452 (both manufactured by Asahi Kasei Co., Ltd.), etc.

(聚烯烴多元醇) 聚烯烴多元醇可例示具有兩個以上的羥基的聚丁二烯、氫化聚丁二烯、聚異戊二烯、氫化聚異戊二烯、它們的氯化物等。聚烯烴多元醇的市售品可例示尼索(NISSO)-PB GI-1000(日本曹達(股)製造)等。(Polyolefin polyol) Polyolefin polyols include polybutadiene, hydrogenated polybutadiene, polyisoprene, hydrogenated polyisoprene, and chlorides thereof having two or more hydroxyl groups. Commercially available products of polyolefin polyols include NISSO-PB GI-1000 (manufactured by Nippon Soda Co., Ltd.).

((D)成分的物性等) (D)成分的分子量的上限及下限可例示50000、40000、30000、20000、10000、5000、4000、3500、3001、3000、2500、2000、1500、1000、500、250、100等。在一個實施形態中,所述分子量較佳為100~50000。(Physical properties of component (D)) The upper and lower limits of the molecular weight of component (D) can be 50,000, 40,000, 30,000, 20,000, 10,000, 5,000, 4,000, 3,500, 3,001, 3,000, 2,500, 2,000, 1,500, 1,000, 500, 250, 100, etc. In one embodiment, the molecular weight is preferably 100 to 50,000.

在本公開中,在簡記為「分子量」的情況下是指式量或數量平均分子量的任一者。在可利用特定的化學式唯一地表現化合物的結構(即分子量分佈為1)的情況下,所述分子量是指式量。另一方面,在無法利用特定的化學式唯一地表現化合物的結構(即分子量分佈大於1)的情況下,所述分子量是指數量平均分子量。In the present disclosure, when simply referred to as "molecular weight", it refers to either the formula weight or the number average molecular weight. When the structure of the compound can be uniquely expressed by a specific chemical formula (i.e., the molecular weight distribution is 1), the molecular weight refers to the formula weight. On the other hand, when the structure of the compound cannot be uniquely expressed by a specific chemical formula (i.e., the molecular weight distribution is greater than 1), the molecular weight refers to the number average molecular weight.

(D)成分的羥基值的上限及下限可例示1300 mgKOH/g、1200 mgKOH/g、1100 mgKOH/g、1000 mgKOH/g、900 mgKOH/g、800 mgKOH/g、750 mgKOH/g、700 mgKOH/g、600 mgKOH/g、500 mgKOH/g、400 mgKOH/g、300 mgKOH/g、250 mgKOH/g、200 mgKOH/g、150 mgKOH/g、100 mgKOH/g、90 mgKOH/g、75 mgKOH/g、50 mgKOH/g、40 mgKOH/g等。在一個實施形態中,所述羥基值較佳為40 mgKOH/g~1300 mgKOH/g。The upper limit and lower limit of the hydroxyl value of the component (D) may be 1300 mgKOH/g, 1200 mgKOH/g, 1100 mgKOH/g, 1000 mgKOH/g, 900 mgKOH/g, 800 mgKOH/g, 750 mgKOH/g, 700 mgKOH/g, 600 mgKOH/g, 500 mgKOH/g, 400 mgKOH/g, 300 mgKOH/g, 250 mgKOH/g, 200 mgKOH/g, 150 mgKOH/g, 100 mgKOH/g, 90 mgKOH/g, 75 mgKOH/g, 50 mgKOH/g, 40 mgKOH/g, etc. In one embodiment, the hydroxyl value is preferably 40 mgKOH/g to 1300 mgKOH/g.

塗層劑固體成分100質量%中的多元醇(D)的含量的上限及下限可例示65質量%、60質量%、55質量%、50質量%、45質量%、40質量%、35質量%、30質量%、25質量%、20質量%等。在一個實施形態中,所述含量較佳為20質量%~65質量%。The upper and lower limits of the content of the polyol (D) in 100% by mass of the solid content of the coating agent can be 65%, 60%, 55%, 50%, 45%, 40%, 35%, 30%, 25%, 20% by mass, etc. In one embodiment, the content is preferably 20% to 65% by mass.

<有機溶劑(E):也稱為(E)成分> 在一個實施形態中,所述塗層劑可包括有機溶劑。有機溶劑可單獨使用或使用兩種以上。<Organic solvent (E): also referred to as component (E)> In one embodiment, the coating agent may include an organic solvent. The organic solvent may be used alone or in combination of two or more.

有機溶劑可例示甲基乙基酮、甲基異丁基酮、丙酮、乙酸乙酯、乙酸丁酯、甲苯、二甲苯、異丙醇、乙醇、丁醇等。這些中,就樹脂的溶解性的觀點而言,較佳為甲基乙基酮、甲基異丁基酮、異丙醇、乙酸乙酯、乙酸丁酯、甲苯。Examples of the organic solvent include methyl ethyl ketone, methyl isobutyl ketone, acetone, ethyl acetate, butyl acetate, toluene, xylene, isopropyl alcohol, ethanol, butanol, etc. Among these, methyl ethyl ketone, methyl isobutyl ketone, isopropyl alcohol, ethyl acetate, butyl acetate, and toluene are preferred from the viewpoint of the solubility of the resin.

在一個實施形態中,就塗敷適應性的觀點而言,塗層劑中的有機溶劑的含量較佳為塗層劑的固體成分濃度為1質量%~50質量%的程度。藉由為所述數值範圍,可容易地取得硬化膜硬化性及適用期的平衡。In one embodiment, from the viewpoint of coating compatibility, the content of the organic solvent in the coating agent is preferably 1 mass % to 50 mass % of the solid content of the coating agent. By setting the value within the above range, a balance between the curability and the pot life of the cured film can be easily achieved.

所述熱硬化剝離塗層劑可用作片成型用熱硬化剝離塗層劑、生片製造用熱硬化剝離塗層劑、黏著用熱硬化剝離塗層劑、標簽用熱硬化剝離塗層劑、醫療用熱硬化剝離塗層劑、辦公用品用熱硬化剝離塗層劑等。The thermosetting peeling coating can be used as a thermosetting peeling coating for sheet molding, a thermosetting peeling coating for green sheet manufacturing, a thermosetting peeling coating for adhesion, a thermosetting peeling coating for labels, a thermosetting peeling coating for medical use, a thermosetting peeling coating for office supplies, and the like.

<添加劑> 所述塗層劑中可含有與所述(A)成分~(E)成分的任一者均不相符的劑作為添加劑。<Additives> The coating agent may contain an agent that is incompatible with any of the components (A) to (E) as an additive.

添加劑可例示黏合劑、消泡劑、防滑劑、防腐劑、防鏽劑、pH調整劑、抗氧化劑、顏料、染料、潤滑劑、流平劑、導電劑、聚丁二烯、聚異戊二烯、聚氯丁二烯、聚戊二烯、聚丁烯、聚異丁烯、聚苯乙烯、異戊二烯-丁二烯共聚物、苯乙烯-異戊二烯共聚物、聚烯烴及它們的衍生物等、矽酮樹脂、含異氰酸酯基的化合物、含環氧基的化合物、胺、羧酸酐、含長鏈烷基的醇等。所述黏合劑並無特別限定,可例示周知的丙烯酸樹脂、胺基甲酸酯樹脂、聚酯樹脂、環氧樹脂、醇酸樹脂等。Examples of additives include adhesives, defoaming agents, anti-slip agents, preservatives, anti-rust agents, pH adjusters, antioxidants, pigments, dyes, lubricants, leveling agents, conductive agents, polybutadiene, polyisoprene, polychloroprene, polyprene, polybutylene, polyisobutylene, polystyrene, isoprene-butadiene copolymers, styrene-isoprene copolymers, polyolefins and their derivatives, silicone resins, isocyanate group-containing compounds, epoxy group-containing compounds, amines, carboxylic anhydrides, and long-chain alkyl group-containing alcohols. The adhesive is not particularly limited, and examples thereof include known acrylic resins, urethane resins, polyester resins, epoxy resins, alkyd resins, and the like.

在一個實施形態中,相對於塗層劑100質量%,添加劑的含量可例示小於1質量%、小於0.1質量%、小於0.01質量%、0質量%等。另外,相對於(A)成分~(E)成分的任一者100質量%,可例示小於1質量%、小於0.1質量%、小於0.01質量%、0質量%等。In one embodiment, the content of the additive relative to 100% by mass of the coating agent may be less than 1% by mass, less than 0.1% by mass, less than 0.01% by mass, or 0% by mass. In addition, the content relative to 100% by mass of any one of the components (A) to (E) may be less than 1% by mass, less than 0.1% by mass, less than 0.01% by mass, or 0% by mass.

所述塗層劑可藉由利用各種公知的部件將(A)成分~(C)成分、以及根據需要的(D)成分~(E)成分及添加劑分散、混合來製造。此外,各成分的添加順序並無特別限定。另外,分散、混合部件可使用各種公知的裝置(乳化分散機、超音波分散裝置等)。The coating agent can be produced by dispersing and mixing the components (A) to (C), and the components (D) to (E) and additives as required, using various known means. In addition, the order of adding the components is not particularly limited. In addition, various known devices (emulsifying disperser, ultrasonic disperser, etc.) can be used as the dispersing and mixing means.

[硬化物] 本公開提供一種所述熱硬化剝離塗層劑的硬化物。[Hardened product] This disclosure provides a cured product of the aforementioned heat-curing stripping coating agent.

在一個實施形態中,所述硬化物是所述熱硬化剝離塗層劑的熱硬化物。硬化條件可例示後述的條件等。In one embodiment, the cured product is a thermally cured product of the thermally cured peeling coating agent. Examples of the curing conditions include the conditions described below.

[熱硬化剝離膜] 本公開提供一種熱硬化剝離膜,包括所述硬化物及塑膠膜。[Thermosetting peeling film] This disclosure provides a thermosetting peeling film, including the aforementioned hardened material and a plastic film.

所述塑膠膜可例示包含聚碳酸酯、聚甲基丙烯酸甲酯、聚苯乙烯、聚對苯二甲酸乙二酯(polyethylene terephthalate,PET)、聚萘二甲酸乙二酯、聚醯亞胺、聚烯烴、尼龍、環氧樹脂、三聚氰胺樹脂、三乙醯纖維素樹脂、丙烯腈丁二烯苯乙烯(Acrylonitrile Butadiene Styrene,ABS)樹脂、丙烯腈苯乙烯(Acrylonitrile Styrene,AS)樹脂、降冰片烯系樹脂等塑膠的膜等,這些中,就透明性、尺寸穩定性、機械特性、耐化學品性等性能的方面而言,較佳為聚對苯二甲酸乙二酯。Examples of the plastic film include films of plastics such as polycarbonate, polymethyl methacrylate, polystyrene, polyethylene terephthalate (PET), polyethylene naphthalate, polyimide, polyolefin, nylon, epoxy resin, melamine resin, triacetyl cellulose resin, acrylonitrile butadiene styrene (ABS) resin, acrylonitrile styrene (AS) resin, and norbornene-based resins. Among these, polyethylene terephthalate is preferred in terms of performance such as transparency, dimensional stability, mechanical properties, and chemical resistance.

塑膠膜可根據需要進行表面處理(電暈放電等)。另外,塑膠膜也可在其單面或兩面設置由本公開的熱硬化剝離塗層劑以外的塗層劑所形成的層。The plastic film may be subjected to surface treatment (corona discharge, etc.) as required. In addition, the plastic film may also be provided with a layer formed by a coating agent other than the thermosetting peeling coating agent disclosed herein on one or both sides thereof.

[熱硬化剝離膜的製造方法] 本公開提供一種熱硬化剝離膜的製造方法,包括:將所述熱硬化剝離塗層劑塗敷於塑膠膜的至少單面並進行加熱的步驟。[Method for manufacturing a heat-curing peeling film] The present disclosure provides a method for manufacturing a heat-curing peeling film, comprising: applying the heat-curing peeling coating agent to at least one side of a plastic film and heating the film.

塗敷方法可例示噴霧、輥塗機、反向輥塗機、凹版塗佈機、刮刀塗佈機、棒塗機、點塗機等。Examples of the coating method include spraying, roll coating, reverse roll coating, gravure coating, doctor blade coating, rod coating, and spot coating.

塗敷量並無特別限定。塗敷量較佳為乾燥後的質量成為0.1 g/m2 ~10 g/m2 左右的量,更佳為成為0.2 g/m2 ~5 g/m2 的量。The amount of application is not particularly limited, but the amount of application is preferably an amount that gives a mass of about 0.1 g/m 2 to 10 g/m 2 after drying, and more preferably an amount that gives a mass of 0.2 g/m 2 to 5 g/m 2 .

加熱方法可例示利用循環風乾燥機等進行的乾燥等。乾燥(硬化)條件可例示90℃~170℃左右,時間為30秒~2分鐘左右等。 [實施例]The heating method may include drying using a circulating air dryer, etc. The drying (curing) conditions may include about 90°C to 170°C and a time of about 30 seconds to 2 minutes. [Example]

以下,藉由實施例及比較例來具體地說明本發明。但是,所述較佳的實施形態中的說明及以下的實施例僅出於例示的目的提供,並不以限定本發明的目的提供。因此,本發明的範圍既不限定於本說明書中具體記載的實施形態也不限定於實施例,而是僅由發明申請專利範圍限定。另外,在各實施例及比較例中,只要並無特別說明,則份、%等數值是質量基準。The present invention is specifically described below by way of examples and comparative examples. However, the description in the preferred embodiments and the following examples are provided for the purpose of illustration only and are not provided for the purpose of limiting the present invention. Therefore, the scope of the present invention is neither limited to the embodiments specifically described in this specification nor to the examples, but is limited only by the scope of the invention application. In addition, in each example and comparative example, unless otherwise specified, the values such as parts and % are based on mass.

製造例1 在具備攪拌器、回流冷卻管、氮導入管、溫度計、滴液漏斗的四口燒瓶中加入88.3份的丙烯酸丁酯、11.7份的甲基丙烯酸2-羥基乙酯、作為引發劑的2份的偶氮雙異丁腈、作為溶劑的153份的甲基乙基酮,緩緩升溫至80℃,進行9小時反應,獲得固體成分濃度40%的聚合物溶液。Preparation Example 1 In a four-necked flask equipped with a stirrer, a reflux cooling tube, a nitrogen inlet tube, a thermometer, and a dropping funnel, 88.3 parts of butyl acrylate, 11.7 parts of 2-hydroxyethyl methacrylate, 2 parts of azobisisobutyronitrile as an initiator, and 153 parts of methyl ethyl ketone as a solvent were added, and the temperature was slowly raised to 80°C. The reaction was carried out for 9 hours to obtain a polymer solution with a solid content concentration of 40%.

製造例1以外的製造例如下述表所示變更成分、量,除此以外,以與製造例1相同的方式進行。Production examples other than Production Example 1 were carried out in the same manner as Production Example 1 except that the components and amounts were changed as shown in the following table.

[表1] 製造例1 製造例2 製造例3 製造例4 製造例5 製造例6 製造例7 製造例8 比較製造例1 比較製造例2 結構單元1 BA 88.3 59 89.6 76.7 78.3 3 2EHA 88.3 76.7 76.7 結構單元2 HEA 17 11.4 17 HEMA 11.7 11.7 23.3 11.7 23.3 11.7 11.7 結構單元3 MMA 11.6 24 10.0 80 其他結構單元 LA 88.3 羥基值(mgKOH/g) 50 50 100 50 82 55 100 50 50 82 [Table 1] Manufacturing Example 1 Manufacturing Example 2 Manufacturing Example 3 Manufacturing Example 4 Manufacturing Example 5 Manufacturing Example 6 Manufacturing Example 7 Manufacturing Example 8 Comparative Manufacturing Example 1 Comparative Manufacturing Example 2 Structural unit 1 BA 88.3 59 89.6 76.7 78.3 3 2EHA 88.3 76.7 76.7 Structural unit 2 HEA 17 11.4 17 HEMA 11.7 11.7 23.3 11.7 23.3 11.7 11.7 Structural unit 3 MMA 11.6 twenty four 10.0 80 Other structural units LA 88.3 Hydroxyl value (mgKOH/g) 50 50 100 50 82 55 100 50 50 82

<縮寫的解釋> BA:丙烯酸丁酯 2EHA:丙烯酸2-乙基己酯 HEA:丙烯酸2-羥基乙酯 HEMA:甲基丙烯酸2-羥基乙酯 MMA:甲基丙烯酸甲酯 LA:丙烯酸月桂酯<Abbreviation> BA: Butyl acrylate 2EHA: 2-ethylhexyl acrylate HEA: 2-hydroxyethyl acrylate HEMA: 2-hydroxyethyl methacrylate MMA: Methyl methacrylate LA: Lauryl acrylate

實施例1 添加作為(A)成分的以固體成分換算計為75份的製造例1中製造的聚合物、作為(B)成分的全醚型甲基化三聚氰胺樹脂(製品名「賽梅爾(CYMEL)303LF」:日本奧奈科斯(Allnex Japan)公司製造)25份、作為(C)成分的4份的對甲苯磺酸,利用甲苯將其稀釋,調配成固體成分為10%。接著,將所述溶液以乾燥塗膜的膜厚為1 μm的方式塗敷於聚對苯二甲酸乙二酯膜(膜厚75 μm),在120℃下乾燥1分鐘,獲得剝離膜。Example 1 Add 75 parts of the polymer produced in Example 1 as component (A) in terms of solid content, 25 parts of a fully ether-type methylated melamine resin (product name "CYMEL 303LF": manufactured by Allnex Japan) as component (B), and 4 parts of p-toluenesulfonic acid as component (C), and dilute them with toluene to prepare a solid content of 10%. Then, apply the solution to a polyethylene terephthalate film (film thickness 75 μm) in such a way that the film thickness of the dry coating is 1 μm, and dry it at 120°C for 1 minute to obtain a peeling film.

實施例1以外的實施例及比較例中如下述表所示變更成分、量,除此以外,以與實施例1相同的方式進行。In Examples and Comparative Examples other than Example 1, the same procedures as in Example 1 were carried out except that the components and amounts were changed as shown in the following table.

[表2] 實施例1 實施例2 實施例3 實施例4 實施例5 實施例6 實施例7 實施例8 實施例9 實施例10 實施例11 實施例12 實施例13 實施例14 實施例15 實施例16 實施例17 實施例18 比較例1 比較例2 比較例3 (A) 製造例1 75 製造例2 75 30 20 10 5 10 2.5 製造例3 75 10 製造例4 75 製造例5 75 製造例6 75 10 10 10 製造例7 75 製造例8 75 (A)以外 比較製造例1 75 比較製造例2 75 派樂露(Peeloil)1050 75 (B) 甲基化三聚氰胺樹脂 25 25 25 25 25 25 25 25 30 35 40 45 40 40 65 50 50 50 25 25 25 (C) 對甲苯磺酸 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 1 2 8 4 4 4 (D) 氫化二聚體二醇 40 45 50 50 25 25 40 40 40 環己烷二甲醇 25 25 三羥甲基丙烷 25 比較製造例1 7.5 耐溶劑性(硬化性) × × 室溫剝離力(N/25 mm) 3.2 2.3 2.5 2.4 5.1 4.0 3.4 3.6 0.75 1.0 1.7 2.4 0.78 0.73 2.4 3.8 3.7 3.8 0.64 9.4 0.4 加熱後剝離力(N/25 mm) 5.6 3.5 3.2 3.8 6.3 5.6 5.3 6.2 2.2 2.4 2.7 3.0 2.0 1.8 3.6 5.5 5.2 5.1 1.7 無法剝離 4.5 殘留接著率(%) 92 93 93 91 90 91 92 91 89 91 90 91 91 91 90 90 92 90 90 80 89 [Table 2] Embodiment 1 Embodiment 2 Embodiment 3 Embodiment 4 Embodiment 5 Embodiment 6 Embodiment 7 Embodiment 8 Embodiment 9 Embodiment 10 Embodiment 11 Embodiment 12 Embodiment 13 Embodiment 14 Embodiment 15 Embodiment 16 Embodiment 17 Embodiment 18 Comparison Example 1 Comparison Example 2 Comparison Example 3 (A) Manufacturing Example 1 75 Manufacturing Example 2 75 30 20 10 5 10 2.5 Manufacturing Example 3 75 10 Manufacturing Example 4 75 Manufacturing Example 5 75 Manufacturing Example 6 75 10 10 10 Manufacturing Example 7 75 Manufacturing Example 8 75 (A) Other than Comparative Manufacturing Example 1 75 Comparative Manufacturing Example 2 75 Peeloil 1050 75 (B) Methylated melamine resin 25 25 25 25 25 25 25 25 30 35 40 45 40 40 65 50 50 50 25 25 25 (C) p-Toluenesulfonic acid 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 1 2 8 4 4 4 (D) Hydrogenated dimer diol 40 45 50 50 25 25 40 40 40 Cyclohexanedimethanol 25 25 Trihydroxymethylpropane 25 Comparative Manufacturing Example 1 7.5 Solvent resistance (hardening) × × Room temperature peeling force (N/25 mm) 3.2 2.3 2.5 2.4 5.1 4.0 3.4 3.6 0.75 1.0 1.7 2.4 0.78 0.73 2.4 3.8 3.7 3.8 0.64 9.4 0.4 Peeling force after heating (N/25 mm) 5.6 3.5 3.2 3.8 6.3 5.6 5.3 6.2 2.2 2.4 2.7 3.0 2.0 1.8 3.6 5.5 5.2 5.1 1.7 Cannot be separated 4.5 Residual attachment rate (%) 92 93 93 91 90 91 92 91 89 91 90 91 91 91 90 90 92 90 90 80 89

<縮寫的解釋> 甲基化三聚氰胺樹脂:製品名「賽梅爾(CYMEL)303LF」,全醚型甲基化三聚氰胺樹脂,日本奧奈科斯(Allnex Japan)(股)製造 氫化二聚體二醇:製品名「普利珀(Pripol)2033」,日本禾大(股)製造,數量平均分子量540 派樂露(Peeloil)1050:長鏈烷基側基系聚合物,製品名「派樂露(Peeloil)1050」,獅王特殊化學(Lion Specialty Chemicals)(股)製造<Explanation of abbreviations> Methylated melamine resin: Product name "CYMEL 303LF", full ether type methylated melamine resin, manufactured by Allnex Japan (Co., Ltd.) Hydrogenated dimer diol: Product name "Pripol 2033", manufactured by Japan Croda (Co., Ltd.), number average molecular weight 540 Peeloil 1050: long chain alkyl side group polymer, product name "Peeloil 1050", manufactured by Lion Specialty Chemicals (Co., Ltd.)

(耐溶劑性) 利用浸於甲基乙基酮中的棉棒來擦拭剝離膜的硬化物層,評價耐溶劑性。 ○:即使擦拭50次,基材也不會露出。 △:擦拭10次~49次時,基材露出。 ×:擦拭1次~9次時,基材露出。(Solvent resistance) The hardened layer of the peeling film was wiped with a cotton swab soaked in methyl ethyl ketone to evaluate the solvent resistance. ○: The base material was not exposed even after wiping 50 times. △: The base material was exposed after wiping 10 to 49 times. ×: The base material was exposed after wiping 1 to 9 times.

(室溫剝離力) 將聚酯黏著帶(日東電工(股)製造的31B帶:25 mm寬)在利用2 kg的輥壓接的同時貼合於剝離膜,在23℃下保管1小時。接著,以180°的角度、剝離速度0.3 m/分鐘拉伸所述帶,測定剝離所需的力(N/25 mm)。(Room temperature peeling force) A polyester adhesive tape (31B tape manufactured by Nitto Denko Co., Ltd.: 25 mm width) was attached to a peeling film while being pressed with a 2 kg roller and stored at 23°C for 1 hour. Then, the tape was stretched at an angle of 180° and a peeling speed of 0.3 m/min, and the force required for peeling (N/25 mm) was measured.

(加熱後剝離力) 將聚酯黏著帶(日東電工(股)製造的31B帶:25 mm寬)在利用2 kg的輥壓接的同時貼合於剝離膜,在70℃下保管20小時。接著,以180°的角度、剝離速度0.3 m/分鐘拉伸所述帶,測定剝離所需的力(N/25 mm)。(Peeling force after heating) A polyester adhesive tape (31B tape manufactured by Nitto Denko Co., Ltd.: 25 mm width) was attached to a peeling film while being pressed with a 2 kg roller and stored at 70°C for 20 hours. Then, the tape was stretched at an angle of 180° and a peeling speed of 0.3 m/min, and the force required for peeling (N/25 mm) was measured.

(殘留接著率) 將聚酯黏著帶(日東電工(股)製造的31B帶:25 mm寬)貼合於剝離膜,在23℃下保管一天。保存後,將帶撕下,利用2 kg的輥貼附於不鏽鋼(SUS)板。接著,自SUS板以180°的角度、剝離速度0.3 m/分鐘拉伸所述帶,測定剝離所需的力。作為空白試驗,測定直接將帶貼合於SUS板並在同樣的條件下撕下時的剝離力,求出前者的剝離力相對於後者的剝離力的比例(%)作為殘留接著率。所述值越大表示帶的黏著力越未下降。(Residual adhesion rate) A polyester adhesive tape (31B tape manufactured by Nitto Denko Co., Ltd.: 25 mm width) was attached to a release film and stored at 23°C for one day. After storage, the tape was torn off and attached to a stainless steel (SUS) plate using a 2 kg roller. Then, the tape was pulled from the SUS plate at an angle of 180° and a peeling speed of 0.3 m/min, and the force required for peeling was measured. As a blank test, the peeling force when the tape was directly attached to the SUS plate and torn off under the same conditions was measured, and the ratio (%) of the former peeling force to the latter peeling force was calculated as the residual adhesion rate. The larger the value, the less the adhesive force of the tape has decreased.

without

without

Claims (4)

一種熱硬化剝離塗層劑,包含:聚合物(A)、三聚氰胺樹脂(B)、酸催化劑(C)、以及多元醇(D),其中所述多元醇(D)中所述聚合物(A)除外,其中所述聚合物(A)包含40質量%~98質量%的結構單元1,
Figure 110129311-A0305-02-0041-1
式中,R11為氫原子或甲基,R12為碳數4~11的烷基;以及2質量%~60質量%的結構單元2,
Figure 110129311-A0305-02-0041-2
式中,R21為氫原子或甲基,R22為NHR2'或OR2',R2'為含羥基的烷基,所述多元醇(D)為選自由伸烷基多元醇、二聚體二醇、氫化二聚體二醇、蓖麻油系多元醇、含羥基的脂肪酸伸烷基多元醇酯、聚醚多元醇、聚酯多元醇、聚碳酸酯多元醇、聚烯烴多元醇 及多元醇(D1)所組成的群組中的一種以上,所述多元醇(D1)包含50質量%~99質量%的結構單元D1及1質量%~50質量%的含羥基的結構單元D2,所述結構單元D1以下述式表示:
Figure 110129311-A0305-02-0042-3
式中,RD1為氫原子或甲基,RD2為碳數12~28的烷基。
A heat-curing stripping coating agent comprises: a polymer (A), a melamine resin (B), an acid catalyst (C), and a polyol (D), wherein the polyol (D) excludes the polymer (A), wherein the polymer (A) comprises 40% to 98% by mass of a structural unit 1,
Figure 110129311-A0305-02-0041-1
In the formula, R 11 is a hydrogen atom or a methyl group, R 12 is an alkyl group having 4 to 11 carbon atoms; and 2% to 60% by mass of the structural unit 2,
Figure 110129311-A0305-02-0041-2
In the formula, R 21 is a hydrogen atom or a methyl group, R 22 is NHR 2' or OR 2' , R 2' is an alkyl group containing a hydroxyl group, the polyol (D) is one or more selected from the group consisting of alkylene polyols, dimer diols, hydrogenated dimer diols, castor oil-based polyols, hydroxyl-containing fatty acid alkylene polyol esters, polyether polyols, polyester polyols, polycarbonate polyols, polyolefin polyols and polyols (D1), the polyol (D1) contains 50% to 99% by mass of structural units D1 and 1% to 50% by mass of structural units D2 containing a hydroxyl group, and the structural unit D1 is represented by the following formula:
Figure 110129311-A0305-02-0042-3
In the formula, RD1 is a hydrogen atom or a methyl group, and RD2 is an alkyl group having 12 to 28 carbon atoms.
一種硬化物,其是如請求項1所述的熱硬化剝離塗層劑的硬化物。 A hardened product, which is a hardened product of the heat-curing stripping coating agent as described in claim 1. 一種熱硬化剝離膜,包括如請求項2所述的硬化物及塑膠膜。 A heat-curing peeling film, comprising a hardener as described in claim 2 and a plastic film. 一種熱硬化剝離膜的製造方法,包括:將如請求項1所述的熱硬化剝離塗層劑塗敷於塑膠膜的至少單面並進行加熱的步驟。 A method for manufacturing a heat-curing peeling film, comprising: applying the heat-curing peeling coating agent as described in claim 1 to at least one side of a plastic film and heating it.
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