TWI859032B - Near-infrared luminescent chromium-activated forsterite phosphor fibers and producing method thereof - Google Patents
Near-infrared luminescent chromium-activated forsterite phosphor fibers and producing method thereof Download PDFInfo
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本發明是有關於一種近紅外光鉻活化鎂橄欖石螢光纖維的製備方法,特別是指一種利用溶膠‒凝膠(sol-gel)法並摻雜含鉻(III)活化劑以製備出具有寬帶近紅外光放射特性之鉻活化鎂橄欖石(Mg 2SiO 4:Cr)螢光纖維的製備方法。 The present invention relates to a method for preparing near-infrared chromium-activated olivine fluorescent fiber, and more particularly to a method for preparing chromium-activated olivine (Mg 2 SiO 4 :Cr) fluorescent fiber having broadband near-infrared light emission characteristics by using a sol-gel method and doping with a chromium (III)-containing activator.
依照國際照明組織(International Commission on Illumination,CIE)定義,近紅外光(NIR)是指電磁波波長介於700 ~1400 nm範圍,位於可見光與中紅外光之間,另國際標準化組織(International Organization for Standardization)ISO20473界定NIR波長介於780~3000 nm。近紅外光波段具有不為人眼察覺、生物組織穿透能力強且不傷害生物組織、可避免自發螢光干擾或不受生活環境中的亮度干擾等特點,故NIR光源適用於即時且無損生物組織的檢測應用,可廣泛應用於生醫成像、精準醫療診斷、食品檢測、及夜視鏡等,但應用上通常需具備寬敞的放射光譜方能達到有效性能。According to the definition of the International Commission on Illumination (CIE), near infrared light (NIR) refers to electromagnetic waves with a wavelength between 700 and 1400 nm, which is between visible light and mid-infrared light. The International Organization for Standardization (ISO20473) defines NIR wavelengths as between 780 and 3000 nm. The near-infrared light band has the characteristics of being undetectable to the human eye, having strong penetration ability into biological tissues without damaging them, avoiding interference from spontaneous fluorescence or brightness interference in the living environment. Therefore, NIR light sources are suitable for real-time and non-destructive detection of biological tissues. They can be widely used in biomedical imaging, precision medical diagnosis, food testing, and night vision goggles, etc. However, in applications, a wide radiation spectrum is usually required to achieve effective performance.
傳統商用NIR光源包括鹵鎢燈、雷射二極體、鎳鉻合金加熱器及球形光源等,存在發熱量大、耗電、光譜穩定性不佳、窄放射光譜及儀器體積大等缺點。而利用螢光粉的光致發光特性,具有應用於微型或攜帶式手持光譜儀的潛力,且兼具壽命長、光譜穩定性佳、臨場測定及成本低等顯著優勢,故近年來備受重視。Traditional commercial NIR light sources include tungsten halogen lamps, laser diodes, nickel-chromium alloy heaters and spherical light sources, which have the disadvantages of high heat generation, power consumption, poor spectral stability, narrow radiation spectrum and large instrument size. However, the photoluminescence properties of fluorescent powders have the potential to be applied to miniature or portable handheld spectrometers, and have significant advantages such as long life, good spectral stability, on-site measurement and low cost, so they have received much attention in recent years.
但迄今符合實際應用,特別是寬帶NIR螢光粉卻是極少數,且主要是以高溫固態法製備。企需開發新式的低成本製程及新穎型寬帶NIR螢光材料。However, only a few of them are suitable for practical applications, especially broadband NIR fluorescent powders, and they are mainly prepared by high-temperature solid-state method. Enterprises need to develop new low-cost processes and novel broadband NIR fluorescent materials.
近年來已有相關NIR螢光粉的文獻報導,摻雜活化劑分別為稀土族系(如Pr 3+、Nd 3+、Sm 3+、Tm 3+、Ho 3+、Er 3+、Eu 2+)或過渡金屬離子(如Cr 3+、Cr 4+、Ni 2+、Fe 3+、Mn 2+、Mn 4+)。其中稀土離子由於4f軌域的屏蔽及禁止躍遷,常呈窄帶放射,不適用於寬帶NIR螢光粉。 In recent years, there have been literature reports on related NIR phosphors, where the doping activators are rare earth ions (such as Pr 3+ , Nd 3+ , Sm 3+ , Tm 3+ , Ho 3+ , Er 3+ , Eu 2+ ) or transition metal ions (such as Cr 3+ , Cr 4+ , Ni 2+ , Fe 3+ , Mn 2+ , Mn 4+ ). Rare earth ions often emit narrowband radiation due to the shielding and forbidden transition of the 4f orbital domain, and are not suitable for broadband NIR phosphors.
而過渡元素Cr 3+或Cr 4+隨不同結晶場強度可產生窄或寬光譜的分佈,故備受重視。且過去有關鉻活化NIR螢光粉主要是以高溫固態反應法製備,基本上是高溫耗能製程,企需開發新式的低成本製程。 Transition elements Cr 3+ or Cr 4+ can produce narrow or wide spectral distributions depending on the crystallization field strength, so they are of great importance. In the past, chromium-activated NIR fluorescent powders were mainly prepared by high-temperature solid-state reaction, which is basically a high-temperature and energy-consuming process. Enterprises need to develop new low-cost processes.
傳統上發光材料的研究是以螢光粉末居多,其次是薄膜與單晶,有關粉末性質對發光性能之影響因素已有很多的研究,但關於螢光纖維的研究尚甚缺少。螢光粉體的粉末性質會影響其發光特性,通常以固態反應法或溶膠‒凝膠法製備粉末,由於需再經研磨處理,易因刮傷粉體表面而降低發光強度,也容易造成污染降低純度,且若粉體中存在偏析異質相或結團也會降低發光的強度與穩定性。Traditionally, the research on luminescent materials is mainly focused on fluorescent powders, followed by thin films and single crystals. There have been many studies on the factors affecting the properties of powders on luminescence performance, but there is still a lack of research on fluorescent fibers. The powder properties of fluorescent powders will affect their luminescence characteristics. Powders are usually prepared by solid-state reaction or sol-gel methods. Since they need to be ground again, it is easy to scratch the surface of the powder and reduce the luminescence intensity. It is also easy to cause pollution and reduce purity. If there are segregated heterogeneous phases or agglomerations in the powder, the luminescence intensity and stability will also be reduced.
近年來發光組件的「輕、薄、短、小」已蔚為趨勢,其中最重要的關鍵性元件就是螢光體材料,因此,若能開發具有均質單相且不需再經研磨處理的螢光纖維,除可增進發光的強度與穩定性更可應用於微型發光元件。且目前商用GaN系藍光晶片具有最佳的發光效率,若能以藍光激發產生寬帶近紅外光放射,更適用於商業應用。In recent years, the trend of "light, thin, short and small" light-emitting components has become popular. The most important key component is the fluorescent material. Therefore, if a fluorescent fiber with a homogeneous single phase and no need for grinding can be developed, it can not only improve the intensity and stability of light emission, but also be applied to micro light-emitting components. In addition, the current commercial GaN blue light chip has the best light-emitting efficiency. If it can generate broadband near-infrared light radiation by blue light excitation, it will be more suitable for commercial applications.
螢光材料組成主要是包括主體晶格及活化劑,不同活化劑具有特定的電子能階,可用來調整主體的發光波長。其中,尚待克服的關鍵性技術之一,即是開發具有化學安定性、熱穩定性及高發光效率的主體材料。The composition of fluorescent materials mainly includes the host lattice and activators. Different activators have specific electronic energy levels and can be used to adjust the luminescent wavelength of the host. Among them, one of the key technologies that has yet to be overcome is to develop a host material with chemical stability, thermal stability and high luminescence efficiency.
鎂橄欖石(Mg 2SiO 4)是屬於橄欖族(olivine)的正矽酸鹽陶瓷材料,兼具寬能隙(~4.65eV)、高融點(1890℃)、高電阻率(>10 17Ω∙cm,25℃)、低介電常數(6‒7)、高頻低功率損失、化學安定性、熱穩定性、生物親合性及斷裂韌性佳(K IC~2.4 MPa∙m 1/2)等,適用於微波與高頻元件、高溫絕緣體、半導體基板與封裝材、燃料電池墊片及生醫骨材等。在Mg 2SiO 4結構中,其中Mg 2+離子是位於八面體配位,Si 4+離子是佔據四面體格隙位置。 Mg 2 SiO 4 is an orthosilicate ceramic material belonging to the olivine family. It has a wide band gap (~4.65eV), a high melting point (1890℃), a high resistivity (>10 17 Ω∙cm, 25℃), a low dielectric constant (6‒7), high frequency and low power loss, chemical stability, thermal stability, biocompatibility and good fracture toughness (K IC ~2.4 MPa∙m 1/2 ), etc. It is suitable for microwave and high-frequency components, high-temperature insulators, semiconductor substrates and packaging materials, fuel cell gaskets and biomedical bone materials. In the Mg 2 SiO 4 structure, Mg 2+ ions are located in octahedral coordination and Si 4+ ions occupy tetrahedral interstitial positions.
現有的鎂橄欖石:Cr 3+螢光粉體是以固態法製備。例如 「Japanese Journal of Applied Physics, vol.58 (2019), p.SFFD02-1− SFFD02-4」公開以混合氧化物經1250℃煆燒5小時可製備Mg 2SiO 4:Cr 3+粉末,發光光譜呈650‒1100 nm放射,波峰為810及1190 nm,但粉末有偏析MgO問題。 Existing magnesium olivine: Cr 3+ fluorescent powders are prepared by solid state method. For example, "Japanese Journal of Applied Physics, vol.58 (2019), p.SFFD02-1−SFFD02-4" discloses that Mg 2 SiO 4 :Cr 3+ powder can be prepared by calcining mixed oxides at 1250℃ for 5 hours. The luminescence spectrum is 650‒1100 nm, with peaks at 810 and 1190 nm, but the powder has the problem of MgO segregation.
先前曾有製備Mg 2SiO 4:Cr單晶材料應用於雷射Q開關的報導,例如「Applied Physics Letters,vol.53 (1988), p. 2593‒2595」公開以柴可拉斯基長晶法(Czochralski method)製備Mg 2SiO 4:0.04 at% Cr單晶材,經波長532 nm激發,產生1200‒1250 nm放射光譜,波峰為1235 nm,半高波寬(FWHM) 為22 nm;又例如「Applied Physics Letters,vol.53 (1988), p.2590‒2592」公開以雷射加熱基座長晶法(LHPG ) 製備Mg 2SiO 4: 2 at% Cr單晶材,經波長1064 nm激發,產生1200‒1260 nm放射光譜,波峰為1221 nm,半高波寬(FWHM) 為28 nm。前述的單晶材尚有高成本及窄帶近紅外光的問題。 There have been reports on the preparation of Mg 2 SiO 4 :Cr single crystal materials for use in laser Q switches. For example, "Applied Physics Letters, vol.53 (1988), p. 2593‒2595" disclosed the preparation of Mg 2 SiO 4 :0.04 at% Cr single crystal materials by Czochralski method. When excited at a wavelength of 532 nm, it produced a 1200‒1250 nm emission spectrum with a peak at 1235 nm and a half-maximum width (FWHM) of 22 nm. Another example is "Applied Physics Letters, vol.53 (1988), p.2590‒2592" disclosed the preparation of Mg 2 SiO 4 : 2 at% Cr single crystal materials by laser heated susceptor growth (LHPG) method. Cr single crystal material, when excited at a wavelength of 1064 nm, produces a 1200‒1260 nm emission spectrum, with a peak at 1221 nm and a half-maximum width (FWHM) of 28 nm. The aforementioned single crystal material still has the problems of high cost and narrow-band near-infrared light.
溶膠‒凝膠法曾被用於製備鎂橄欖石未摻雜的粉末及螢光粉,例如 「Journal of Sol‒Gel Science and Technology, vol.13(1998), p. 359–364」揭示以鎂矽乙醇鹽為原料並以乙二醇單甲醚為膠化劑,經溶凝膠法可製備未摻雜的Mg 2SiO 4粉末,煆燒750℃後開始結晶,至1200℃均會析出MgO偏析相。又例如「Chemistry of Materials, vol. 9 (1997), p.2567‒2576」揭示以矽醇鹽與鎂甲醇鹽為原料,以雙氧水實施水解處理,經燒結800℃後開始結晶,至1000℃可製備鎂橄欖石薄膜,但有MgO偏析相;又例如「Materials Letters, vol.9(1990), p.405‒409」揭示以矽乙醇鹽與硝酸鎂為原料,經溶凝膠法可合成Mg 2SiO 4粉末,但煆燒溫度≧1200℃均會偏析MgSiO 3;又例如「Journal of Rare Earths,vol.39(2021), p.1181–1186」公開以硝酸鎂及矽乙醇鹽為原料經溶凝膠法可製備Mg 2SiO 4:Mn 2+粉末,經煆燒800℃後才開始析晶,至1300℃均會偏析MgSiO 3。 The sol-gel method has been used to prepare undoped Mg 2 SiO 4 powder and fluorescent powder. For example, "Journal of Sol-Gel Science and Technology, vol.13(1998), p. 359-364" revealed that undoped Mg 2 SiO 4 powder can be prepared by the sol-gel method using magnesium silicate as raw material and ethylene glycol monomethyl ether as gelling agent. Crystallization begins after calcination at 750℃, and MgO segregation phase will precipitate at 1200℃. For example, "Chemistry of Materials, vol. 9 (1997), p.2567‒2576" discloses that silanol salt and magnesium methoxide are used as raw materials, hydrolyzed with hydrogen peroxide, and sintered at 800℃ to begin crystallization. At 1000℃, magnesium olivine film can be prepared, but there is MgO segregation phase; for example, "Materials Letters, vol.9(1990), p.405‒409" discloses that Mg 2 SiO 4 powder can be synthesized by sol-gel method using silanol salt and magnesium nitrate as raw materials, but MgSiO 3 will be segregated when the sintering temperature is ≥1200℃; for example, "Journal of Rare Earths,vol.39(2021), p.1181–1186” discloses that Mg 2 SiO 4 :Mn 2+ powder can be prepared by the sol-gel method using magnesium nitrate and silanol as raw materials. Crystallization begins after calcination at 800°C, and MgSiO 3 will segregate at 1300°C.
溶膠‒凝膠法亦曾被用於製備鎂橄欖石:Cr粉末,例如 「Chemistry of Materials, vol.5(1993), p.518‒524」揭示以鎂甲醇鹽及矽乙醇鹽為原料並以雙氧水作水解,經煆燒1000℃可製備Mg 2SiO 4:Cr 3+粉末,但會偏析MgCr 2O 4,另以柴式長晶法將粉末製成單晶材,經514.5 nm激發後呈800‒1400 nm近紅外光放射,波峰為900及1100 nm,但會偏析白矽石(SiO 2)、烷火輝石(MgSiO 3)、氧化鎂(MgO)及鉻酸鎂(MgCr 2O 4)等異質相。 The sol-gel method has also been used to prepare magnesium olivine:Cr powder. For example, "Chemistry of Materials, vol.5(1993), p.518‒524" discloses that magnesium methoxide and silicon ethoxide are used as raw materials and hydrolyzed with hydrogen peroxide. After calcination at 1000℃, Mg 2 SiO 4 :Cr 3+ powder can be prepared, but MgCr 2 O 4 will be segregated. The powder is also grown into single crystal material by Czochralski method. After 514.5 nm excitation, it emits near-infrared light of 800‒1400 nm, with peaks at 900 and 1100 nm, but white silica (SiO 2 ), pyrophyllite (MgSiO 3 ), magnesium oxide (MgO) and magnesium chromate (MgCr 2 O 4 ) and other heterogeneous phases.
又例如「Chemistry of Materials, vol.12(2000), p.1378‒1385」揭示以鎂矽甲醇鹽及氯化鉻(Cr=0.01‒1%)為原料,以鹽酸為催化劑,經850℃煆燒6小時後才開始析晶,經1000℃煆燒6小時可製備Mg 2SiO 4:Cr 3+粉末,以波長670nm或1064nm激發,可產生1050‒1400nm放射光譜,波峰為1158 nm。 For example, "Chemistry of Materials, vol.12(2000), p.1378‒1385" reveals that magnesium silicon methoxide and chromium chloride (Cr=0.01‒1%) are used as raw materials, hydrochloric acid is used as a catalyst, and crystallization begins after calcination at 850℃ for 6 hours. Mg 2 SiO 4 :Cr 3+ powder can be prepared after calcination at 1000℃ for 6 hours. When excited at a wavelength of 670nm or 1064nm, it can produce a 1050‒1400nm radiation spectrum with a peak at 1158 nm.
如前所述,固態法或單晶長晶法製備Mg 2SiO 4:Cr均有高溫耗能及高成本問題,且易產生MgO、MgSiO 3、及MgCr 2O 4等異質相;以溶凝膠法亦難以製備均質單相的螢光粉,需經750–850℃才開始結晶,尤其是高於1000℃均會產生異質相,主要原因可能是異種前趨物間的水解速率差異性,故易導致膠體存在局部非均質性,且有使用毒性膠化劑(如乙二醇甲醚)的缺點,該多元醇有致腫瘤及影響遺傳因子突變或其他慢性疾病等缺點,且前述方法均無法製備Mg 2SiO 4陶瓷纖維。 As mentioned above, the preparation of Mg 2 SiO 4 :Cr by solid state method or single crystal growth method has the problems of high temperature energy consumption and high cost, and is easy to produce heterogeneous phases such as MgO, MgSiO 3 , and MgCr 2 O 4 ; it is also difficult to prepare homogeneous single-phase fluorescent powder by solution-gel method, and it takes 750-850℃ to start crystallization, especially above 1000℃, which will produce heterogeneous phases. The main reason may be the difference in hydrolysis rate between heterogeneous precursors, which easily leads to local heterogeneity of colloids, and there is a disadvantage of using toxic gelling agents (such as ethylene glycol methyl ether). This polyol has the disadvantages of causing tumors and affecting genetic mutations or other chronic diseases. In addition, the above methods cannot prepare Mg 2 SiO 4 ceramic fibers.
迄今尚無有關近紅外光鉻活化鎂橄欖石(Mg 2SiO 4:Cr)螢光纖維的文獻或報導。 So far, there is no literature or report on near-infrared chromium-activated magnesium olivine (Mg 2 SiO 4 :Cr) fluorescent fibers.
傳統上陶瓷纖維主要是以熔煉法製備,有高溫耗能、高成本及易偏析異質雜相的缺點,而以溶膠‒凝膠法製備陶瓷纖維其製程溫度可遠低於熔煉方法,尤其是含有高熔點成分(如氧化鎂)時,溶膠‒凝膠法具有降低製程溫度及成本之優點。Traditionally, ceramic fibers are mainly prepared by melting, which has the disadvantages of high temperature energy consumption, high cost and easy segregation of heterogeneous impurities. The process temperature of ceramic fibers prepared by sol-gel method can be much lower than that of melting method, especially when containing high melting point components (such as magnesium oxide). Sol-gel method has the advantage of reducing process temperature and cost.
例如「Journal of Non-Crystalline Solids, vol.298(2002), p.116‒130」及「Journal of the European Ceramic Society, vol.23(2003), p.1283‒1291」發表以金屬醇鹽為原料,利用醋酸控制混合溶膠之水解與縮聚合反應,進而改質膠體的分子結構,可使之形成線性狀聚合體,可直接由溶膠中抽製膠體纖維(長度>30cm),經燒結550℃開始產生Mg 2SiO 4結晶,至1500℃為均質單相Mg 2SiO 4。又例如,中華民國第I163847號公告專利揭示一種利用甲醇鎂及矽乙醇鹽為前趨物,經溶膠‒凝膠法製備Mg 2SiO 4膠體纖維,經溫度1300℃退火可製得具有高抗拉強度的Mg 2SiO 4陶瓷纖維。 For example, "Journal of Non-Crystalline Solids, vol.298(2002), p.116‒130" and "Journal of the European Ceramic Society, vol.23(2003), p.1283‒1291" published that metal alkoxides were used as raw materials, and acetic acid was used to control the hydrolysis and polycondensation reactions of the mixed sol, thereby modifying the molecular structure of the colloid to form a linear polymer. Colloidal fibers (length > 30cm) can be directly extracted from the sol. Mg 2 SiO 4 crystals begin to form after sintering at 550℃, and homogeneous single-phase Mg 2 SiO 4 is formed at 1500℃. For another example, Patent No. I163847 of the Republic of China discloses a method of preparing Mg 2 SiO 4 colloidal fiber by a sol-gel method using magnesium methoxide and silicon ethoxide as precursors, and annealing at 1300°C to obtain Mg 2 SiO 4 ceramic fiber with high tensile strength.
然而以上所述的溶膠‒凝膠法尚無法製備Mg 2SiO 4:Cr螢光纖維。 However, the sol-gel method mentioned above is still not able to prepare Mg 2 SiO 4 :Cr fluorescent fibers.
一般的溶膠–凝膠法是藉由配製溶膠再經縮聚合反應(即膠化)而形成三維度的塊狀膠體結構。對製備膠體纖維而言,溶膠及其膠體必須具有線性之分子結構才能夠抽紡纖維。由於溶膠具有流變特性,於縮聚合過程中可由牛頓性流體轉變為非牛頓性流體,此將造成分子間快速交聯而形成三維度的膠體結構,導致無法由溶膠抽紡纖維。此外,溶膠–凝膠法之製程條件,例如溶劑濃度及酸鹼催化劑等會強烈影響溶膠與其膠體的狀態及其微結構(見Chemical Reviews, vol.90(1990), p.33–72所提出)。The general sol-gel method is to form a three-dimensional bulk colloidal structure by preparing a sol and then undergoing a condensation polymerization reaction (i.e., gelation). For the preparation of colloidal fibers, the sol and its colloid must have a linear molecular structure in order to be able to spin fibers. Since the sol has rheological properties, it can be transformed from a Newtonian fluid to a non-Newtonian fluid during the condensation polymerization process, which will cause rapid cross-linking between molecules to form a three-dimensional colloidal structure, making it impossible to spin fibers from the sol. In addition, the process conditions of the sol-gel method, such as solvent concentration and acid-base catalyst, will strongly affect the state and microstructure of the sol and its colloid (see Chemical Reviews, vol.90(1990), p.33–72).
故若能在製程中添加適當酸鹼劑及適當實施摻雜處理,並控制前驅物及水解等製程條件,使活化劑離子均勻分散於溶膠中以獲得黏滯性透明溶膠,將可製備具有均質性良好的膠體纖維,所製得的膠體纖維再經退火後可製得Mg 2SiO 4:Cr螢光纖維。 Therefore, if appropriate acid and alkali agents can be added during the process, doping treatment can be properly performed, and process conditions such as precursors and hydrolysis can be controlled so that the activator ions are uniformly dispersed in the sol to obtain a viscous transparent sol, colloidal fibers with good homogeneity can be prepared. The prepared colloidal fibers can then be annealed to produce Mg 2 SiO 4 :Cr fluorescent fibers.
如前所述,開發Mg 2SiO 4:Cr螢光纖維製程可克服傳統螢光粉體受限於因研磨處理導致表面損傷而降低發光強度的問題,又可避免汙染,且若螢光纖維具有高均質性,可有效增進發光的強度與穩定性,並可擴展其於微型近紅外光元件(例如靜脈注射器等)之應用。 As mentioned above, the development of Mg 2 SiO 4 :Cr fluorescent fiber process can overcome the problem of traditional fluorescent powder being limited by surface damage caused by grinding treatment, which reduces the luminescence intensity, and avoid contamination. If the fluorescent fiber has high homogeneity, it can effectively enhance the intensity and stability of luminescence, and expand its application in miniature near-infrared light components (such as intravenous syringes, etc.).
同時,考慮商業應用性的要求,Mg 2SiO 4:Cr螢光纖維須具備能以藍光激發且能產生寬帶近紅外光放射特性。 At the same time, considering the requirements of commercial applicability, Mg 2 SiO 4 :Cr fluorescent fiber must be able to be excited by blue light and produce broadband near-infrared light radiation.
因此,如何利用具有低製程溫度及低設備成本之溶膠–凝膠法,應用於製備高均質性的近紅外光鉻活化鎂橄欖石螢光纖維,來解決上述方法所帶來的問題,成為目前致力研究的目標。Therefore, how to use the sol-gel method with low process temperature and low equipment cost to prepare high homogeneity near-infrared chromium-activated magnesium olivine fluorescent fibers to solve the problems brought about by the above methods has become the current research goal.
因此,本發明之目的,即在提供一種能製得具有寬帶近紅外光放射的鉻活化鎂橄欖石(Mg 2SiO 4:Cr)螢光纖維的製備方法。該製備方法是利用溶膠–凝膠法,製得具有經藍光激發後能產生高近紅外光放射強度及寬帶近紅外光放射性的鉻活化鎂橄欖石(Mg 2SiO 4:Cr)螢光纖維。 Therefore, the purpose of the present invention is to provide a method for preparing chromium-activated magnesium olivine (Mg 2 SiO 4 :Cr) fluorescent fiber with broadband near-infrared radiation. The preparation method utilizes a sol-gel method to prepare chromium-activated magnesium olivine (Mg 2 SiO 4 :Cr) fluorescent fiber that can generate high near-infrared radiation intensity and broadband near-infrared radioactivity after being excited by blue light.
於是,本發明近紅外光鉻活化鎂橄欖石螢光纖維的製備方法,包含以下步驟: (1) 製備前驅液,該前驅液包括起始溶液及活化劑;該起始溶液包括(a)選自於鎂醇鹽中至少一者的鎂源、(b)選自於矽醇鹽中至少一者的矽源、(c) 醇溶劑、及(d)冰醋酸,該活化劑是選自於含鉻(III)活化劑,該冰醋酸與該矽源的莫耳比值範圍為0.3~1.2,該含鉻(III)活化劑與該矽源的莫耳比值範圍為0.5~10%; (2) 於該前驅液中加入去離子水進行水解反應,以獲得透明溶膠,其中,該去離子水與該矽源的莫耳數比值範圍為0.5~2; (3) 使該透明溶膠進行縮聚合反應,以獲得黏滯性透明溶膠; (4) 以玻璃棒浸於該黏滯性透明溶膠中,直接抽紡得到透明膠體纖維;及 (5) 將該透明膠體纖維乾燥後於溫度1200℃以上進行退火處理,以獲得近紅外光鉻活化鎂橄欖石螢光纖維,且該近紅外光鉻活化鎂橄欖石螢光纖維的實驗式為Mg 2SiO 4:xCr,x=[Cr]/[Si]=0.5~10%。 Therefore, the preparation method of the near-infrared chromium-activated magnesium olivine fluorescent fiber of the present invention comprises the following steps: (1) preparing a precursor solution, the precursor solution comprising a starting solution and an activator; the starting solution comprises (a) a magnesium source selected from at least one of magnesium alkoxides, (b) a silicon source selected from at least one of silicon alkoxides, (c) an alcohol solvent, and (d) glacial acetic acid, the activator is selected from chromium (III)-containing activators, the molar ratio of the glacial acetic acid to the silicon source is in the range of 0.3-1.2, and the molar ratio of the chromium (III)-containing activator to the silicon source is in the range of 0.5-10%; (2) Deionized water is added to the precursor solution to carry out a hydrolysis reaction to obtain a transparent sol, wherein the molar ratio of the deionized water to the silicon source is in the range of 0.5 to 2; (3) the transparent sol is subjected to a condensation polymerization reaction to obtain a viscous transparent sol; (4) a glass rod is immersed in the viscous transparent sol to directly spin a transparent colloidal fiber; and (5) the transparent colloidal fiber is dried and then annealed at a temperature above 1200° C. to obtain a near-infrared chromium-activated magnesium olivine fluorescent fiber, wherein the empirical formula of the near-infrared chromium-activated magnesium olivine fluorescent fiber is Mg 2 SiO 4 :xCr, x=[Cr]/[Si]=0.5~10%.
本發明的功效在於:由於本發明製備方法是使用特定的鎂源及矽源,不須添加任何膠化劑僅藉由控制水解條件(該去離子水與該矽源的莫耳數比值範圍為0.5~2),及利用冰醋酸控制溶膠之水解與縮聚合反應,進而改質膠體的分子結構,使之形成線性狀聚合體,可顯著地增加該黏滯性透明溶膠之可抽紡性。再者,添加特定用量且可兼作為溶劑的冰醋酸(該冰醋酸與該矽源的莫耳比值範圍為0.3~1.2),因而能大幅改善所生成溶膠粒子的分散性與均質性,使形成的黏滯性透明溶膠能保持組成分子的緊密均勻分布,進而在1300℃的溫度下進行退火處理後所製得的鉻活化鎂橄欖石螢光纖維具有高均質性、無偏析相、奈米結構及高緻密性,且具有經藍光激發後能產生寬帶近紅外光放射特性的紅外光鉻活化鎂橄欖石(Mg 2SiO 4:Cr)螢光纖維。 The efficacy of the present invention lies in that: since the preparation method of the present invention uses a specific magnesium source and a silicon source, it is not necessary to add any gelling agent. Only by controlling the hydrolysis conditions (the molar ratio of the deionized water to the silicon source is in the range of 0.5-2) and using glacial acetic acid to control the hydrolysis and polycondensation reaction of the sol, the molecular structure of the colloid is modified to form a linear polymer, and the spinnability of the viscous transparent sol can be significantly increased. Furthermore, by adding a specific amount of glacial acetic acid (the molar ratio of the glacial acetic acid to the silicon source is in the range of 0.3-1.2) which can also serve as a solvent, the dispersion and homogeneity of the generated sol particles can be greatly improved, so that the formed viscous transparent sol can maintain the dense and uniform distribution of the component molecules, and then the chromium-activated magnesium olivine fluorescent fiber prepared after annealing at a temperature of 1300°C has high homogeneity, no segregation phase, nanostructure and high density, and has the infrared chromium-activated magnesium olivine (Mg 2 SiO 4 :Cr) fluorescent fiber that can generate broadband near-infrared light radiation characteristics after being excited by blue light.
以下將就本發明內容進行詳細說明:於本文中,所述「鉻活化鎂橄欖石螢光纖維」、或「鎂橄欖石:Cr」或「Mg 2SiO 4:Cr」的用語是指摻雜含鉻(III)活化劑所製得的鉻活化鎂橄欖石螢光纖維。 The present invention is described in detail below: In this article, the term "chromium-activated olivine fluorescent fiber", or "olivine:Cr" or "Mg 2 SiO 4 :Cr" refers to chromium-activated olivine fluorescent fiber prepared by doping with a chromium (III)-containing activator.
步驟(1)Step (1)
本發明製備方法的步驟(1)是製備前驅液,該前驅液包括起始溶液及活化劑。該起始溶液包括(a)選自於鎂醇鹽中至少一者的鎂源、(b)選自於矽醇鹽中至少一者的矽源、(c) 醇溶劑、及(d)冰醋酸,活化劑是含鉻(III)活化劑。The step (1) of the preparation method of the present invention is to prepare a precursor solution, which includes a starting solution and an activator. The starting solution includes (a) a magnesium source selected from at least one of magnesium alkoxides, (b) a silicon source selected from at least one of silicon alkoxides, (c) an alcohol solvent, and (d) glacial acetic acid, and the activator is a chromium (III)-containing activator.
其中,該鎂醇鹽例如但不限於甲醇鎂[Mg(OCH 3) 2]或乙醇鎂[Mg(OC 2H 5) 2],上述鎂醇鹽可單獨一種使用或混合多種使用。在本發明的具體實施例中,該鎂源是甲醇鎂。 The magnesium alkoxide is, for example but not limited to, magnesium methoxide [Mg(OCH 3 ) 2 ] or magnesium ethoxide [Mg(OC 2 H 5 ) 2 ], and the above magnesium alkoxides can be used alone or in combination. In a specific embodiment of the present invention, the magnesium source is magnesium methoxide.
該矽醇鹽可單獨一種使用或混合多種使用,且該矽醇鹽例如但不限於是四甲氧基矽烷[Si(OCH 3) 4]或四乙氧基矽烷[Si(OC 2H 5) 4]。在本發明的具體實施例中,該矽醇鹽為四乙氧基矽烷。 The silanol salt may be used alone or in combination, and the silanol salt may be, for example but not limited to, tetramethoxysilane [Si(OCH 3 ) 4 ] or tetraethoxysilane [Si(OC 2 H 5 ) 4 ]. In a specific embodiment of the present invention, the silanol salt is tetraethoxysilane.
該醇溶劑可單獨一種使用或混合多種使用。較佳地,該醇溶劑是選自於甲醇、乙醇或上述的任意組合。在本發明的具體實施例中,該醇溶劑為甲醇及乙醇。The alcohol solvent can be used alone or in combination. Preferably, the alcohol solvent is selected from methanol, ethanol or any combination thereof. In a specific embodiment of the present invention, the alcohol solvent is methanol and ethanol.
該含鉻(III)活化劑是選自於氯化鉻(III)、乙酸鉻(III) 、及硝酸鉻(III)所組成的群組中至少一者。在本發明的具體實施例中,該含鉻(III)活化劑是氯化鉻(III)。The chromium (III)-containing activator is at least one selected from the group consisting of chromium (III) chloride, chromium (III) acetate, and chromium (III) nitrate. In a specific embodiment of the present invention, the chromium (III)-containing activator is chromium (III) chloride.
較佳地,在該步驟(1)中,將該鎂源與該矽源依莫耳比2:1分別配製鎂醇鹽-醇溶劑溶液及矽醇鹽-醇溶劑溶液, 將該鎂源-醇溶劑及該矽源-醇溶劑溶液於恆溫水槽中進行混合及回流冷凝形成該起始溶液,回流冷凝時間範圍為1~2小時,並加入冰醋酸及該活化劑,經攪拌進行反應後形成該前驅液。更佳地,在該步驟(1)中,其中該鎂源溶液濃度為20-22wt%,該矽源溶液濃度為60-65wt%;更佳地,在該步驟(1)中,是於溫度範圍為0~5℃及相對濕度範圍為50~85%的環境進行該攪拌時間範圍為2-6小時。在本發明的具體實施例中,該鎂源-醇溶劑及該矽源-醇溶劑溶液分別是鎂甲醇鹽-甲醇溶液及四乙氧基矽烷-乙醇溶液,該回流冷凝時間為2小時,該攪拌時間為4小時。Preferably, in the step (1), the magnesium source and the silicon source are prepared into a magnesium alkoxide-alcohol solvent solution and a silicon alkoxide-alcohol solvent solution respectively at a molar ratio of 2:1, the magnesium source-alcohol solvent and the silicon source-alcohol solvent solution are mixed and refluxed in a constant temperature water tank to form the starting solution, the reflux time range is 1 to 2 hours, and glacial acetic acid and the activator are added, and the precursor solution is formed after stirring and reacting. More preferably, in step (1), the concentration of the magnesium source solution is 20-22wt%, and the concentration of the silicon source solution is 60-65wt%; more preferably, in step (1), the stirring time is 2-6 hours in an environment with a temperature range of 0-5°C and a relative humidity range of 50-85%. In a specific embodiment of the present invention, the magnesium source-alcohol solvent and the silicon source-alcohol solvent solution are magnesium methoxide-methanol solution and tetraethoxysilane-ethanol solution, respectively, the reflux condensation time is 2 hours, and the stirring time is 4 hours.
較佳地,該冰醋酸與該矽源的莫耳比值(A=CH 3COOH/Si)範圍為A=0.3~1.2。若該冰醋酸與該矽源的莫耳比值A小於0.3或大於1.2,所製得的溶膠外觀透明度較低且無可抽紡性。在本發明的具體實施例中,該冰醋酸與該矽源的莫耳比值為0.5~1.0。 Preferably, the molar ratio of the acetic acid to the silicon source (A=CH 3 COOH/Si) is in the range of A=0.3-1.2. If the molar ratio A of the acetic acid to the silicon source is less than 0.3 or greater than 1.2, the prepared sol has low transparency and no spinnability. In a specific embodiment of the present invention, the molar ratio of the acetic acid to the silicon source is 0.5-1.0.
較佳地,該含鉻(III)活化劑與該矽源的莫耳比值範圍為0.5~10%。更佳地,該含鉻(III)活化劑與該矽源的莫耳比值範圍為1~5%。最佳地,該含鉻(III)活化劑與該矽源的莫耳比值為3%,所製得的鉻活化鎂橄欖石螢光纖維具有最高的近紅外光放射強度。Preferably, the molar ratio of the chromium (III)-containing activator to the silicon source is in the range of 0.5-10%. More preferably, the molar ratio of the chromium (III)-containing activator to the silicon source is in the range of 1-5%. Most preferably, the molar ratio of the chromium (III)-containing activator to the silicon source is 3%, and the chromium-activated magnesium olivine fluorescent fiber prepared has the highest near-infrared light radiation intensity.
步驟(2)Step (2)
本發明製備方法的步驟(2)是於該前驅液中加入去離子水進行水解反應,以獲得該透明溶膠。The step (2) of the preparation method of the present invention is to add deionized water to the precursor solution to carry out a hydrolysis reaction to obtain the transparent sol.
較佳地,該去離子水與該矽源的莫耳數比值(r=H 2O/Si)範圍為r=0.5~2。若該去離子水與該矽源的莫耳數比值高於2,所製得的溶膠無可抽紡性;若該去離子水與該矽源的莫耳數比值低於0.5,會造成所製得的溶膠的透明度及可抽紡性降低。 Preferably, the molar ratio of the deionized water to the silicon source (r=H 2 O/Si) ranges from r=0.5 to 2. If the molar ratio of the deionized water to the silicon source is higher than 2, the prepared sol will not be spinnable; if the molar ratio of the deionized water to the silicon source is lower than 0.5, the transparency and spinnability of the prepared sol will be reduced.
更佳地,該去離子水與該矽源的莫耳數比值範圍為r=0.5~1.0。More preferably, the molar ratio of the deionized water to the silicon source is in the range of r=0.5-1.0.
較佳地,在該步驟(2)中,是於溫度範圍為0~5℃及相對濕度範圍為50~85%的環境進行該水解反應2~4小時。在本發明的具體實施例中,是低於5℃的環境下進行該水解反應2小時。Preferably, in step (2), the hydrolysis reaction is carried out for 2 to 4 hours in an environment with a temperature range of 0 to 5°C and a relative humidity range of 50 to 85%. In a specific embodiment of the present invention, the hydrolysis reaction is carried out for 2 hours in an environment below 5°C.
步驟(3)Step (3)
本發明製備方法的步驟(3)是使該透明溶膠進行縮聚合反應,以獲得黏滯性透明溶膠。Step (3) of the preparation method of the present invention is to subject the transparent sol to a polycondensation reaction to obtain a viscous transparent sol.
較佳地,在該步驟(3)中,是於溫度範圍為25~30℃及相對濕度範圍為35~80%下進行該縮聚合反應。在本發明的具體實施例中,是於溫度為25℃及相對濕度為55%下進行該縮聚合反應。Preferably, in step (3), the polycondensation reaction is carried out at a temperature ranging from 25 to 30° C. and a relative humidity ranging from 35 to 80%. In a specific embodiment of the present invention, the polycondensation reaction is carried out at a temperature of 25° C. and a relative humidity of 55%.
更佳地,在該步驟(3)中,該縮聚合反應的反應時間範圍為38~54小時。More preferably, in step (3), the reaction time of the polycondensation reaction is in the range of 38 to 54 hours.
較佳地,在該步驟(3)中,該黏滯性透明溶膠的黏度範圍為10 2~10 4mPa·s。更佳地,該黏滯性透明溶膠的黏度範圍為10 3~10 4mPa·s。 Preferably, in step (3), the viscosity of the viscous transparent sol is in the range of 10 2 to 10 4 mPa·s. More preferably, the viscosity of the viscous transparent sol is in the range of 10 3 to 10 4 mPa·s.
步驟(4)Step (4)
本發明製備方法的步驟(4)是以玻璃棒浸於該黏滯性透明溶膠中,直接抽紡得到透明膠體纖維。The step (4) of the preparation method of the present invention is to immerse a glass rod in the viscous transparent sol and directly spin the transparent colloidal fibers.
較佳地,該玻璃棒的直徑範圍為1.5~2.0mm。Preferably, the diameter of the glass rod is in the range of 1.5-2.0 mm.
較佳地,在該步驟(4)中,是於溫度25℃及相對濕度為55%下進行抽紡。Preferably, in step (4), the spinning is performed at a temperature of 25°C and a relative humidity of 55%.
步驟(5)Step (5)
本發明製備方法的步驟(5)是將該透明膠體纖維乾燥後於溫度1200℃以上進行退火處理,以獲得近紅外光鉻活化鎂橄欖石螢光纖維。Step (5) of the preparation method of the present invention is to dry the transparent colloidal fiber and then perform annealing treatment at a temperature above 1200°C to obtain near-infrared chromium-activated magnesium olivine fluorescent fiber.
在本發明的具體實施例中,該乾燥溫度為80℃且時間為48小時。較佳地,經乾燥的該透明膠體纖維的長度範圍為3~38cm,及直徑範圍為20~200μm。In a specific embodiment of the present invention, the drying temperature is 80° C. and the drying time is 48 hours. Preferably, the length of the dried transparent colloidal fiber is in the range of 3 to 38 cm, and the diameter is in the range of 20 to 200 μm.
較佳地,在該步驟(5)的退火處理,是於溫度範圍為1200~1300℃的空氣爐中進行該退火處理。更佳地,在該步驟(5)的該退火處理,是於溫度為1300℃的空氣爐中進行該退火處理。Preferably, the annealing treatment in step (5) is performed in an air furnace at a temperature ranging from 1200 to 1300° C. More preferably, the annealing treatment in step (5) is performed in an air furnace at a temperature of 1300° C.
較佳地,在該步驟(5)的退火處理,該退火處理的時間範圍為2~6小時。Preferably, in the annealing treatment of step (5), the annealing treatment time ranges from 2 to 6 hours.
較佳地,在該步驟(5)的退火處理,該退火處理的升溫速率範圍為1~5℃/min。Preferably, in the annealing treatment of step (5), the heating rate of the annealing treatment is in the range of 1-5°C/min.
較佳地,該退火處理的溫度為1300℃且時間為2小時,所製得的該近紅外光鉻活化鎂橄欖石螢光纖維具有奈米晶型結構。Preferably, the annealing treatment is performed at a temperature of 1300° C. and for a time of 2 hours, and the obtained near-infrared chromium-activated magnesium olivine fluorescent fiber has a nanocrystalline structure.
更佳地,該退火處理的溫度為1300℃且時間範圍為2~6小時,所製得的該鉻活化鎂橄欖石螢光纖維的長度可達30cm,直徑範圍為15~150μm;經波長470nm的藍光激發後,可產生800‒1400nm的顯著寬帶近紅外光放射,半高波寬(FWHM)為286nm,波峰為956nm及998‒1018nm。更佳地,當含鉻(III)活化劑的濃度[Cr]=3%且退火時間為6小時,所製得的鉻活化鎂橄欖石螢光纖維具有最佳的近紅外光發光強度。More preferably, the annealing temperature is 1300°C and the time range is 2-6 hours, and the length of the chromium-activated magnesium olivine fluorescent fiber can reach 30 cm, and the diameter range is 15-150 μm; after being excited by blue light with a wavelength of 470 nm, it can generate significant broadband near-infrared light radiation of 800-1400 nm, with a half-maximum bandwidth (FWHM) of 286 nm and peaks of 956 nm and 998-1018 nm. More preferably, when the concentration of the chromium (III) activator [Cr] = 3% and the annealing time is 6 hours, the chromium-activated magnesium olivine fluorescent fiber has the best near-infrared light emission intensity.
本發明將就以下實施例來做進一步說明,但應瞭解的是,該等實施例僅為例示說明之用,而不應被解釋為本發明實施之限制。The present invention will be further described with reference to the following embodiments, but it should be understood that these embodiments are only for illustrative purposes and should not be interpreted as limitations on the implementation of the present invention.
以下性質討論中的製備例、比較製備例、實施例及比較例的製備方法包括如下所述的至少一個步驟。The preparation methods of the preparation examples, comparative preparation examples, embodiments and comparative examples in the following property discussion include at least one step as described below.
製備例、比較製備例的製備Preparation examples and comparative preparation examples
以下所述的製備例及比較製備例的製法包括如下所述的步驟: 步驟(1):在於0~5℃的環境中,取0.4莫耳的甲醇鎂及0.2莫耳的四乙氧基矽烷分別溶於甲醇(醇溶劑)及乙醇(醇溶劑)中,將鎂甲醇鹽-甲醇溶液及四乙氧基矽烷-乙醇溶液於恆溫水槽中進行混合及回流冷凝形成該起始溶液,回流冷凝時間範圍為2小時,並加入冰醋酸及該活化劑,經攪拌進行反應後形成該前驅液。其中鎂甲醇鹽溶液濃度為20-22wt%,四乙氧基矽烷溶液濃度為60-65wt%;該攪拌的時間範圍為4小時。活化劑濃度[Cr]=1%(即氯化鉻與四乙氧基矽烷的莫耳數比值×100%),冰醋酸濃度(A) A= 0.1~1.3(即冰醋酸與四乙氧基矽烷的莫耳數比值)。 步驟(2):於該前驅液中加入去離子進行水解反應,並於0~5℃及相對濕度範圍為50%~85%的環境中進行水解反應2小時,獲得透明溶膠;水解濃度(r) r = 0.3~10(即去離子水與四乙氧基矽烷的莫耳數比值)。 步驟(3):將該透明溶膠於溫度25℃且相對溼度為55%進行縮聚合反應後,獲得黏滯性透明溶膠。 步驟(4):以玻璃棒浸於該黏滯性透明溶膠中,直接抽紡得到膠體纖維。 步驟(5):將該透明膠體纖維於溫度80℃乾燥48小時,獲得經乾燥的該透明膠體纖維。 The preparation methods of the preparation examples and comparative preparation examples described below include the following steps: Step (1): In an environment of 0-5°C, 0.4 mol of magnesium methoxide and 0.2 mol of tetraethoxysilane are dissolved in methanol (alcohol solvent) and ethanol (alcohol solvent) respectively, and the magnesium methoxide-methanol solution and the tetraethoxysilane-ethanol solution are mixed and refluxed in a constant temperature water tank to form the starting solution, and the reflux condensation time range is 2 hours, and glacial acetic acid and the activator are added, and the precursor solution is formed after stirring and reacting. The concentration of the magnesium methoxide solution is 20-22wt%, and the concentration of the tetraethoxysilane solution is 60-65wt%; the stirring time range is 4 hours. Activator concentration [Cr] = 1% (i.e., the molar ratio of chromium chloride to tetraethoxysilane × 100%), acetic acid concentration (A) A = 0.1~1.3 (i.e., the molar ratio of acetic acid to tetraethoxysilane). Step (2): Add deionized water to the precursor solution for hydrolysis reaction, and perform the hydrolysis reaction at 0~5°C and a relative humidity range of 50%~85% for 2 hours to obtain a transparent sol; hydrolysis concentration (r) r = 0.3~10 (i.e., the molar ratio of deionized water to tetraethoxysilane). Step (3): The transparent sol is subjected to polycondensation reaction at a temperature of 25°C and a relative humidity of 55% to obtain a viscous transparent sol. Step (4): A glass rod is immersed in the viscous transparent sol to directly spin the colloid fiber. Step (5): The transparent colloid fiber is dried at a temperature of 80°C for 48 hours to obtain the dried transparent colloid fiber.
實施例、比較例的製備Preparation of Examples and Comparative Examples
以下所述的實施例及比較例的製法包括如下所述的步驟: 步驟(1):在於0~5℃的環境中,取0.4莫耳的甲醇鎂及0.2莫耳的四乙氧基矽烷分別溶於甲醇(醇溶劑)及乙醇(醇溶劑)中,將鎂甲醇鹽-甲醇溶液及四乙氧基矽烷-乙醇溶液於恆溫水槽中進行混合及回流冷凝2小時形成該起始溶液,並加入冰醋酸及該活化劑,經攪拌4小時進行反應後形成該前驅液。其中鎂甲醇鹽溶液濃度為20-22wt%,四乙氧基矽烷溶液濃度為60-65wt%;活化劑濃度[Cr]=0~10%(即氯化鉻與四乙氧基矽烷的莫耳數比值×100%),冰醋酸濃度 A= 0.5~1.0(即冰醋酸與四乙氧基矽烷的莫耳數比值)。 步驟(2):於該前驅液中加入去離子進行水解反應,並於0~5℃及相對濕度範圍為50%~85%的環境中進行水解反應2小時,獲得透明溶膠;水解濃度 r = 0.5~2.0(即去離子水與四乙氧基矽烷的莫耳數比值)。 步驟(3):將該透明溶膠於溫度25℃且相對溼度為55%進行縮聚合反應後,獲得黏滯性透明溶膠。 步驟(4):以玻璃棒浸於該黏滯性透明溶膠中,直接抽紡得到膠體纖維。 步驟(5):將該透明膠體纖維於溫度80℃乾燥48小時,獲得經乾燥的該透明膠體纖維。 步驟(6):將經乾燥的該透明膠體纖維在溫度400~1300℃進行退火處理2~6小時後,冷卻至室溫,即獲得纖維產物。 The preparation methods of the embodiments and comparative examples described below include the following steps: Step (1): In an environment of 0-5°C, 0.4 mol of magnesium methoxide and 0.2 mol of tetraethoxysilane are dissolved in methanol (alcohol solvent) and ethanol (alcohol solvent) respectively, the magnesium methoxide-methanol solution and the tetraethoxysilane-ethanol solution are mixed and refluxed in a constant temperature water tank for 2 hours to form the starting solution, and glacial acetic acid and the activator are added, and the precursor solution is formed after stirring for 4 hours. The concentration of magnesium methoxide solution is 20-22wt%, the concentration of tetraethoxysilane solution is 60-65wt%; the concentration of activator [Cr] = 0~10% (i.e., the molar ratio of chromium chloride to tetraethoxysilane × 100%), and the concentration of glacial acetic acid A = 0.5~1.0 (i.e., the molar ratio of glacial acetic acid to tetraethoxysilane). Step (2): Add deionized water to the precursor solution for hydrolysis reaction, and perform the hydrolysis reaction at 0~5°C and a relative humidity range of 50%~85% for 2 hours to obtain a transparent sol; the hydrolysis concentration r = 0.5~2.0 (i.e., the molar ratio of deionized water to tetraethoxysilane). Step (3): The transparent sol is subjected to polycondensation reaction at a temperature of 25°C and a relative humidity of 55% to obtain a viscous transparent sol. Step (4): A glass rod is immersed in the viscous transparent sol to directly spin the colloid fiber. Step (5): The transparent colloid fiber is dried at a temperature of 80°C for 48 hours to obtain the dried transparent colloid fiber. Step (6): The dried transparent colloid fiber is annealed at a temperature of 400-1300°C for 2-6 hours and then cooled to room temperature to obtain a fiber product.
其中,實施例1至16及比較例1至9的製程處理及退火處理的條件整理於以下的總表中。Among them, the process treatment and annealing conditions of Examples 1 to 16 and Comparative Examples 1 to 9 are summarized in the following summary table.
總表
黏滯性溶膠及膠體纖維的外觀狀態(r=H 2O/Si=0.3~10),A= CH₃COOH/Si=0.1~1.3) Appearance of viscous sol and colloidal fiber (r= H2O /Si=0.3~10), A=CH₃COOH/Si=0.1~1.3)
製備例1至8及比較製備例1至10是依據上述的步驟(1)至(5)以及下表1中所列之去離子水與四乙氧基矽烷的莫耳數比值(r=H 2O/Si)、冰醋酸與四乙氧基矽烷的莫耳數比值(A=CH₃COOH /Si)、及活化劑濃度([Cr]% = 氯化鉻與甲醇鎂的莫耳數比值×100%)進行。並觀察製備例1至8及比較製備例1至10所製得的黏滯性溶膠的外觀,且記錄所製得的膠體纖維經80℃乾燥48小時後的長度及外觀,無法製得膠體纖維者則記錄膠體的外觀。所得結果整理於下表1中。 Preparation Examples 1 to 8 and Comparative Preparation Examples 1 to 10 were carried out according to the above steps (1) to (5) and the molar ratio of deionized water to tetraethoxysilane (r= H2O /Si), the molar ratio of glacial acetic acid to tetraethoxysilane (A=CH₃COOH/Si), and the concentration of the activator ([Cr]% = the molar ratio of chromium chloride to magnesium methoxide × 100%) listed in Table 1 below. The appearance of the viscous sols prepared in Preparation Examples 1 to 8 and Comparative Preparation Examples 1 to 10 was observed, and the length and appearance of the prepared colloid fibers after drying at 80°C for 48 hours were recorded. If colloid fibers could not be prepared, the appearance of the colloid was recorded. The results are summarized in Table 1 below.
表1
由表1結果可知,當水解濃度[即去離子水與四乙氧基矽烷的莫耳數比值(r = H 2O/Si)]為r=0.5~2.0,及冰醋酸濃度[即冰醋酸與四乙氧基矽烷的莫耳數比值(A= CH₃COOH/Si)]為A=0.3~1.2時,所製得的清澈黏滯性溶膠具有可抽紡性,以及膠體纖維的長度為3~38cm,其中,r=0.5~2時所製得的膠體纖維的外觀皆為清澈透明,且當r=0.5~1.0及A=0.5~1.0時,所製得的黏滯性溶膠具有較佳可抽紡性且抽製的膠體纖維的長度較長。冰醋酸濃度會顯著影響溶膠狀態與可抽紡性,當冰醋酸濃度A=0.3~1.2時,增加冰醋酸濃度會延緩膠化速率,且黏滯性溶膠呈清澈狀態及具有可抽紡性;但當冰醋酸濃度A低於0.3或高於1.2,所製得的黏滯性溶膠多呈渾濁態及不具有可抽紡性;若水解濃度r<0.5時,會因水解不完全而使溶膠呈渾濁及無抽紡性,當r>2.0時,會增加膠化速率,所製得的黏滯性溶膠不具有可抽紡性,僅呈半透明膠體(r=3~10)。 From the results in Table 1, it can be seen that when the hydrolysis concentration [i.e., the molar ratio of deionized water to tetraethoxysilane (r = H 2 O/Si)] is r = 0.5~2.0 and the glacial acetic acid concentration [i.e., the molar ratio of glacial acetic acid to tetraethoxysilane (A = When r=0.5~2, the appearance of the colloid fibers prepared was clear and transparent. When r=0.5~1.0 and A=0.5~1.0, the viscous sol prepared had better spinnability and the length of the colloid fibers was longer. The concentration of glacial acetic acid will significantly affect the state and spinnability of the sol. When the concentration of glacial acetic acid A=0.3~1.2, increasing the concentration of glacial acetic acid will slow down the gelation rate, and the viscous sol will be clear and spinnable; but when the concentration of glacial acetic acid A is lower than 0.3 or higher than 1.2, the viscous sol obtained will be turbid and not spinnable; if the hydrolysis concentration r<0.5, the sol will be turbid and not spinnable due to incomplete hydrolysis. When r>2.0, the gelation rate will increase, and the viscous sol obtained will not be spinnable and will only be a translucent colloid (r=3~10).
需補充說明的是,將所製得的膠體纖維經乾燥後其斷面可呈圓型或橢圓型,長度為3~38cm,直徑約為20~200μm。膠體纖維的直徑是決定於抽紡纖維的速度,增加抽紡纖維的速度會使膠體纖維的直徑更為細小。It should be noted that after drying, the cross-section of the prepared colloid fiber can be circular or elliptical, with a length of 3 to 38 cm and a diameter of about 20 to 200 μm. The diameter of the colloid fiber is determined by the speed of spinning the fiber. Increasing the speed of spinning the fiber will make the diameter of the colloid fiber smaller.
溶膠之流變性(rheology)分析Rheology analysis of sol
在製備例3及比較製備例9中,是依據上述的步驟(1)至(3),以及水解濃度(r)分別為0.5與5及冰醋酸濃度(A)分別為1與0.5,活化劑濃度均為[Cr]=1%來製備溶膠。利用黏度計及流變儀(廠牌:Brookfield;型號:DVII+;R/S Rheometer)量測製備例3及比較製備例9的溶膠於25℃時的黏度與剪切速率之關係及其隨縮聚合反應時間的變化,結果如圖1(製備例3,r=0.5,A=1,[Cr]=1%)及圖2(比較製備例9,r=5,A=0.5,[Cr]=1%)所示。In Preparation Example 3 and Comparative Preparation Example 9, the sols were prepared according to the above steps (1) to (3), with the hydrolysis concentration (r) being 0.5 and 5, the glacial acetic acid concentration (A) being 1 and 0.5, and the activator concentration being [Cr]=1%. The relationship between the viscosity and the shear rate of the sols of Preparation Example 3 and Comparative Preparation Example 9 at 25°C and their changes with the polymerization reaction time were measured using a viscometer and a rheometer (Brookfield; Model: DVII+; R/S Rheometer). The results are shown in FIG1 (Preparation Example 3, r=0.5, A=1, [Cr]=1%) and FIG2 (Comparative Preparation Example 9, r=5, A=0.5, [Cr]=1%).
由圖1可以發現,在製備例3(r=0.5,A=1)中,當縮聚合反應時間為22~52.0小時,所製得的溶膠的黏度逐漸增加,溶膠的黏度與剪切速率無關,顯示溶膠具有牛頓性流體特性。至縮聚合反應時間為53.2小時,所製得的溶膠的黏度隨剪切速率增加而緩降,之後隨著剪切速率降低而溶膠可回復原先的黏度值,呈現近牛頓性流體特性。當反應時間為52.0至53.2小時,所製得的溶膠具有良好的可抽紡性。而當反應時間至53.8小時,所製得的溶膠的黏度隨剪切速率增加而明顯降低且無可逆性(亦即再減少剪切速率,溶膠的黏度值無法復原),顯示溶膠呈非牛頓性流體行為,缺乏可抽紡性,且於瞬間發生膠化成塊狀物。前述結果說明溶膠呈牛頓性或近牛頓性流體時,可直接自溶膠抽紡並製得膠體纖維。當冰醋酸濃度A=0.3~1.2及水解濃度r=0.5~2時,均具有相似的結果。需特別說明的是,當可抽紡性溶膠的黏度為10 2~10 4mPa.s時均具有可抽紡性,且黏度為10 3~10 4mPa.s時,具有較佳的可抽紡性。 As shown in Figure 1, in Preparation Example 3 (r=0.5, A=1), when the polycondensation reaction time is 22-52.0 hours, the viscosity of the prepared sol gradually increases, and the viscosity of the sol is independent of the shear rate, indicating that the sol has Newtonian fluid properties. When the polycondensation reaction time is 53.2 hours, the viscosity of the prepared sol slowly decreases with the increase of the shear rate, and then the sol can recover the original viscosity value as the shear rate decreases, showing a nearly Newtonian fluid property. When the reaction time is 52.0 to 53.2 hours, the prepared sol has good spinnability. When the reaction time reaches 53.8 hours, the viscosity of the prepared sol decreases significantly with the increase of shear rate and is irreversible (that is, the viscosity of the sol cannot be restored by further reducing the shear rate), indicating that the sol behaves as a non-Newtonian fluid, lacks spinnability, and instantly gels into a mass. The above results show that when the sol is a Newtonian or near-Newtonian fluid, it can be directly spun from the sol to produce colloidal fibers. When the glacial acetic acid concentration A=0.3~1.2 and the hydrolysis concentration r=0.5~2, similar results are obtained. It should be noted that the spinnable sol has spinnability when the viscosity is 10 2 ~10 4 mPa.s, and has better spinnability when the viscosity is 10 3 ~10 4 mPa.s.
由圖2可以發現,在比較製備例9(r=5,A=0.5)中,當縮聚合反應時間為6~9.2小時,所製得的溶膠呈低黏度的流體狀態。縮聚合反應時間為9.5~9.7小時,所製得的溶膠呈非牛頓性流體行為,且於瞬間發生膠化成塊狀物,無可抽紡性。當水解濃度低於0.5(r=0.3~0.4)或高於2(r=3~10)以及冰醋酸濃度低於0.3亦均具有相似的結果,當冰醋酸濃度高於1.2時,所製得的溶膠呈渾濁狀態,亦無可抽紡性。As shown in Figure 2, in Comparative Preparation Example 9 (r=5, A=0.5), when the polycondensation reaction time is 6~9.2 hours, the prepared sol is in a low-viscosity fluid state. When the polycondensation reaction time is 9.5~9.7 hours, the prepared sol behaves as a non-Newtonian fluid and gels into a mass instantly, without spinnability. When the hydrolysis concentration is lower than 0.5 (r=0.3~0.4) or higher than 2 (r=3~10) and the glacial acetic acid concentration is lower than 0.3, similar results are obtained. When the glacial acetic acid concentration is higher than 1.2, the prepared sol is turbid and also without spinnability.
傅立葉轉換紅外光光譜(Fourier transform infrared spectroscopy, FT-IR)分析Fourier transform infrared spectroscopy (FT-IR) analysis
將製備例3及7與比較製備例3所製得的纖維或膠體產物與KBr共同研磨壓片後,以傅立葉轉換紅外光光譜儀(廠商:Varian;型號:2000 FT-IR)量測波數範圍為400~2000cm −1的穿透度,所得光譜圖如圖3所示。 The fiber or colloid products prepared in Preparation Examples 3 and 7 and Comparative Preparation Example 3 were ground and pressed with KBr, and then the transmittance in the wave number range of 400~2000cm -1 was measured using a Fourier transform infrared spectrometer (manufacturer: Varian; model: 2000 FT-IR). The obtained spectrum is shown in FIG3 .
由圖3可觀察到在1500cm ‒1波數附近有明顯差異。其中製備例3於1595cm ‒1、1536cm ‒1及1442cm ‒1有清楚的成對吸收波峰,此可歸因於形成雙基座醋酸根配位基,其中1595cm ‒1及1442cm ‒1分別是COO‒官能基的反對稱及對稱振動(即ν asym(COO)與ν sym(COO)),其頻率間格Δν = 153cm ‒1, 顯示醋酸根離子可用作橋狀配位基, 而介於1536cm ‒1(ν asym(COO)及1442cm ‒1(ν sym(COO))之頻率間格Δν = 94 cm ‒1表示形成螯狀醋酸根配位基。於1686cm ‒1及1348cm ‒1之吸收波峰可能是殘留醋酸或形成單基座醋酸鹽配位基所致,於1635cm ‒1處主要是因吸附水氣。 From Figure 3, we can see that there is a significant difference around the wave number of 1500 cm -1 . Preparation Example 3 has clear paired absorption peaks at 1595cm ‒1 , 1536cm ‒1 and 1442cm ‒1 , which can be attributed to the formation of a double-base acetate ligand. 1595cm ‒1 and 1442cm ‒1 are the antisymmetric and symmetric vibrations of the COO‒ functional group (i.e., ν asym (COO) and ν sym (COO)), respectively, with a frequency spacing of Δν = 153cm ‒1 , indicating that the acetate ion can be used as a bridging ligand. The frequency spacing between 1536cm ‒1 (ν asym (COO) and 1442cm ‒1 (ν sym (COO)) is Δν = 94 cm ‒1 indicates the formation of chelate acetate ligands. The absorption peaks at 1686cm ‒1 and 1348cm ‒1 may be due to residual acetic acid or the formation of monobasic acetate ligands, and the absorption peak at 1635cm ‒1 is mainly due to the adsorption of water vapor.
製備例7於1578cm ‒1及1438cm ‒1附近分別顯示較弱的ν asym(COO)與ν sym(COO)特性波,此成對吸收波峰的頻率間格Δν = 140cm ‒1, 顯示形成醋酸根橋狀配位基。而比較製備例3缺乏雙基座醋酸根配位基特性,於1484cm ‒1、1423cm ‒1及1386cm ‒1之吸收波峰歸因於烷基官能基的C‒H振動,表示-OR(R是烷基)烷氧基仍殘留於膠體中;相對的,製備例3及7中的烷氧基可被醋酸根配位基取代。 Preparation Example 7 shows weak ν asym (COO) and ν sym (COO) characteristic waves at 1578cm ‒1 and 1438cm ‒1 , respectively. The frequency interval of this pair of absorption peaks is Δν = 140cm ‒1 , indicating the formation of acetate bridge ligands. Compared with Preparation Example 3, which lacks the characteristics of the double-base acetate ligand, the absorption peaks at 1484cm ‒1 , 1423cm ‒1 and 1386cm ‒1 are attributed to the C‒H vibration of the alkyl functional group, indicating that the -OR (R is an alkyl) alkoxy group still remains in the colloid; in contrast, the alkoxy groups in Preparation Examples 3 and 7 can be replaced by acetate ligands.
一般金屬醇鹽(M(OR) n),其中M為金屬,R為烷基(C xH 2x+1),n為金屬價數,可經水解反應使金屬醇鹽之部分-OR官能基被水分子的-OH基取代,形成部分水解產物,例如M(OH) x(OR) n-x,再經縮聚合反應(即膠化)藉由部分水解產物之間的-OH與-OR官能基之相互交互作用,利用縮和去水及縮和去醇反應形成架橋鍵氧結構,例如M-O-M,進而呈三度網狀結構的膠體。 In general, metal alkoxides (M(OR) n ), where M is a metal, R is an alkyl group ( CxH2x +1 ), and n is the metal valence, can undergo a hydrolysis reaction to replace some of the -OR functional groups of the metal alkoxide with -OH groups of water molecules to form partial hydrolysis products, such as M(OH) x (OR) nx , and then undergo a condensation polymerization reaction (i.e., gelatinization) to form a bridging bond oxygen structure, such as M-O-M, through the interaction between the -OH and -OR functional groups between the partial hydrolysis products, by utilizing condensation and dehydration and condensation and dealcoholization reactions, thereby forming a colloid with a three-dimensional network structure.
添加適量的冰醋酸,殘留-OR 基團的強度下降,表明部分烷氧基被醋酸根陰離子(CH 3COO ‒,或簡稱OAc)取代,故在水解與縮合過程中形成可溶性分子物質及雙基座醋酸根配位基。 換言之,適量冰醋酸可與部分水解產物發生化學反應,產生新的錯合物,例如M(OR) x(OAc) y,其中M是Si或Mg。 由於醋酸根離子與烷氧基間之交互作用,導致延緩溶膠的水解與縮聚合反應,故會降低膠化速率。 When an appropriate amount of glacial acetic acid is added, the intensity of the residual -OR group decreases, indicating that part of the alkoxy group is replaced by acetate anions (CH 3 COO ‒ , or OAc for short), so that soluble molecular substances and dibasic acetate ligands are formed during the hydrolysis and condensation process. In other words, an appropriate amount of glacial acetic acid can react with part of the hydrolysis product to produce a new complex, such as M(OR) x (OAc) y , where M is Si or Mg. Due to the interaction between acetate ions and alkoxy groups, the hydrolysis and polycondensation reactions of the sol are delayed, thereby reducing the gelation rate.
紅外線光譜顯示醋酸根離子可扮演配位基的角色,並改質膠體之分子結構,使之形成線性的縮聚合物種,例如呈M←O-C(CH 3)-O-M(M是Si或Mg)之橋聯狀醋酸根配位基(如製備例3及7),此迥異於呈交鏈狀之Si-O-Mg網狀結構(如比較製備例3)。換言之,加入適量的冰醋酸,可抑制溶膠的水解與縮聚合反應及改變其流變行為,進而可增進溶膠的可抽性。此外,由圖3可觀察到製備例3(r=0.5,A=1)的雙座醋酸根配位基吸收強度遠高於製備例7(r=2,A=0.5),說明增加冰醋酸濃度及降低水解濃度可增加雙座醋酸根配位基濃度,進而顯著增進溶膠的可抽紡性,並產生較長的膠體纖維,當r=0.5~2,A=0.3~1.2均有相似結果。 Infrared spectra show that acetate ions can play the role of ligands and modify the molecular structure of the colloid to form linear condensation species, such as bridged acetate ligands of M←O-C(CH 3 )-O-M (M is Si or Mg) (such as Preparation Examples 3 and 7), which is very different from the cross-linked Si-O-Mg network structure (such as Comparative Preparation Example 3). In other words, adding an appropriate amount of glacial acetic acid can inhibit the hydrolysis and condensation reactions of the sol and change its rheological behavior, thereby improving the pumpability of the sol. In addition, it can be observed from FIG3 that the absorption intensity of the diploid acetate ligand in Preparation Example 3 (r=0.5, A=1) is much higher than that in Preparation Example 7 (r=2, A=0.5), indicating that increasing the concentration of glacial acetic acid and reducing the hydrolysis concentration can increase the concentration of diploid acetate ligands, thereby significantly improving the spinnability of the sol and producing longer colloidal fibers. Similar results are obtained when r=0.5~2 and A=0.3~1.2.
而當水解濃度r高於 2,冰醋酸濃度A低於0.3時,溶膠具有較強烈的水解和縮合傾向,很容易形成交鏈狀之Si-O-Mg網狀結構,溶膠不具有可抽紡性。當冰醋酸濃度A高於1.2時,因過量冰醋酸會析出Mg(OH) 2導致溶膠呈渾濁態且不易膠化,不具可抽紡性。 When the hydrolysis concentration r is higher than 2 and the acetic acid concentration A is lower than 0.3, the sol has a stronger tendency to hydrolyze and condense, and it is easy to form a cross-linked Si-O-Mg network structure, and the sol is not spinnable. When the acetic acid concentration A is higher than 1.2, the excess acetic acid will precipitate Mg(OH) 2, causing the sol to be turbid and difficult to gel, and not spinnable.
X-光繞射(X-ray diffraction, XRD)分析X-ray diffraction (XRD) analysis
利用X-光繞射儀(廠商:Bruker;型號:D8 Advance)對纖維產物進行X-光繞射分析,所得的X-光繞射圖如圖4及圖5所示。The fiber product was subjected to X-ray diffraction analysis using an X-ray diffraction instrument (manufacturer: Bruker; model: D8 Advance). The obtained X-ray diffraction patterns are shown in FIGS. 4 and 5 .
由圖4可以發現,退火溫度低於500℃(比較例1)所製得的纖維產物為非晶質相。退火溫度為500℃(比較例2)開始產生鎂橄欖石結晶(Mg 2SiO 4;JCPDS Card no. 34-189)。退火溫度為600℃至1300℃(比較例3至7及實施例8)均呈單相Mg 2SiO 4結晶,說明本發明的製備方法經退火500‒1300℃可合成均質單相的Mg 2SiO 4。 As shown in FIG. 4 , the fiber product obtained when the annealing temperature is lower than 500°C (Comparative Example 1) is an amorphous phase. When the annealing temperature is 500°C (Comparative Example 2), magnesia olivine crystals (Mg 2 SiO 4 ; JCPDS Card no. 34-189) begin to form. When the annealing temperature is 600°C to 1300°C (Comparative Examples 3 to 7 and Example 8), single-phase Mg 2 SiO 4 crystals are formed, indicating that the preparation method of the present invention can synthesize homogeneous single-phase Mg 2 SiO 4 after annealing at 500-1300°C.
由圖5可以發現,當水解濃度r=0.5~2,冰醋酸濃度A =0.5~1,摻雜活化劑濃度[Cr]=0.5~10%,經溫度1300℃退火所製得的纖維產物皆為均質單相的鎂橄欖石結構,均無其他相存在,說明活化劑中的鉻離子可固溶於Mg 2SiO 4主體晶格中。依據Scherrer方程式比較不同水解濃度、冰醋酸濃度、及活化劑濃度對Mg 2SiO 4晶粒大小的影響,所得結果整理於下表2中。 As shown in Figure 5, when the hydrolysis concentration r = 0.5 ~ 2, the acetic acid concentration A = 0.5 ~ 1, and the doping activator concentration [Cr] = 0.5 ~ 10%, the fiber products obtained by annealing at 1300 ° C are all homogeneous single-phase magnesian olivine structures, and no other phases exist, indicating that the chromium ions in the activator can be dissolved in the main lattice of Mg 2 SiO 4. According to the Scherrer equation, the effects of different hydrolysis concentrations, acetic acid concentrations, and activator concentrations on the Mg 2 SiO 4 grain size are compared, and the results are summarized in Table 2 below.
表2
根據表2可以發現,經溫度1300℃退火,當r=0.5~2,A=0.5~1,活化劑濃度[Cr]=0~10%時(比較例8及實施例1~4、8、及10~15),Mg 2SiO 4平均晶粒大小約為64.8~61.2 nm,水解濃度或冰醋酸濃度對Mg 2SiO 4晶粒大小無顯著影響,但增加活化劑濃度,會使Mg 2SiO 4晶粒大小明顯降低。前述結果說明本發明的透明膠體纖維經溫度1300℃退火,可製得具有奈米晶型且均質單相的Mg 2SiO 4:Cr螢光纖維。 According to Table 2, after annealing at 1300°C, when r=0.5~2, A=0.5~1, and activator concentration [Cr]=0~10% (Comparative Example 8 and Examples 1~4, 8, and 10~15), the average grain size of Mg 2 SiO 4 is about 64.8~61.2 nm, and the hydrolysis concentration or glacial acetic acid concentration has no significant effect on the grain size of Mg 2 SiO 4 , but increasing the activator concentration will significantly reduce the grain size of Mg 2 SiO 4. The above results show that the transparent colloidal fiber of the present invention can be annealed at 1300°C to obtain a nanocrystalline and homogeneous single-phase Mg 2 SiO 4 :Cr fluorescent fiber.
需補充說明的是,當退火溫度為1300℃,退火時間為6小時所製得的纖維產物(實施例9),其Mg 2SiO 4的繞射峰強度較退火時間為2小時(實施例8)所製得的纖維產物更高,顯示增加退火時間所製得的纖維產物的結晶性較高。 It should be noted that when the annealing temperature is 1300°C and the annealing time is 6 hours (Example 9), the diffraction peak intensity of Mg 2 SiO 4 is higher than that of the fiber product obtained when the annealing time is 2 hours (Example 8), indicating that the fiber product obtained by increasing the annealing time has higher crystallinity.
掃描式電子顯微鏡(Scanning Electron Microscope, SEM)分析Scanning Electron Microscope (SEM) analysis
將比較例9(r=0.5,A=1,[Cr]=3%)及實施例8(r=0.5,A=1,[Cr]=3%)所製得的纖維產物以掃描式電子顯微鏡(廠商:Hitachi;型號:S-4800-I)進行拍照,所得SEM顯微結構分別如圖6至9所示。The fiber products obtained in Comparative Example 9 (r=0.5, A=1, [Cr]=3%) and Example 8 (r=0.5, A=1, [Cr]=3%) were photographed using a scanning electron microscope (manufacturer: Hitachi; model: S-4800-I). The obtained SEM microstructures are shown in FIGS. 6 to 9 , respectively.
由圖6~7可以發現,經溫度80℃乾燥48小時後(比較例9)所製得的纖維產物的表面與斷面均呈緻密的型態,經乾燥的透明膠體纖維均有相似的型態。As shown in Figures 6 and 7, the surface and cross section of the fiber product obtained after drying at 80°C for 48 hours (Comparative Example 9) are both dense, and the dried transparent colloidal fibers all have similar shapes.
由圖8~9可以發現,前述r=0.5,A=1,[Cr]=3%所得的透明膠體纖維經溫度80℃乾燥48小時後再經溫度1300℃退火2小時(實施例8)所製得之纖維產物的表面與斷面均呈緻密的型態,平均晶粒大小約為68nm,具有奈米晶型微結構。需補充說明,不同r值、A值或活化劑濃度([Cr]%)製得的纖維產物均可得到相似的結果,而增加退火時間只會使纖維產物的平均晶粒大小略增,亦均具有奈米晶型結構,其表面與斷面亦均呈緻密的型態。As shown in Figures 8 and 9, the transparent colloidal fiber obtained by drying at 80°C for 48 hours and then annealing at 1300°C for 2 hours (Example 8) has a dense surface and cross-section, an average grain size of about 68nm, and a nanocrystalline microstructure. It should be noted that similar results can be obtained for fiber products obtained with different r values, A values, or activator concentrations ([Cr]%), and increasing the annealing time will only slightly increase the average grain size of the fiber products, and they all have a nanocrystalline structure, and their surfaces and cross-sections are also dense.
需補充說明,經乾燥處理且經溫度1300℃退火所製得之纖維產物的纖維長度約為2.5~30cm,直徑約為15~150μm,均具有相似的微結構。It should be noted that the fiber products obtained after drying and annealing at 1300°C have a fiber length of about 2.5~30cm and a diameter of about 15~150μm, and all have similar microstructures.
X-光光電子能譜(X-ray photoelectron spectroscopy, XPS)分析X-ray photoelectron spectroscopy (XPS) analysis
將實施例8的纖維產物以X-光光電子能譜儀(廠商:ULVAC-PHI;型號:PHI 5000 VersaProbe)量測Cr 2P 3電子的束縛能及強度,將量測結果先經擬合後再以高斯模擬繪圖,結果如圖10所示。 The fiber product of Example 8 was measured for the confinement energy and intensity of Cr 2P 3 electrons using an X-ray photoelectron spectrometer (manufacturer: ULVAC-PHI; model: PHI 5000 VersaProbe). The measurement results were first fitted and then plotted using Gaussian simulation. The results are shown in FIG. 10 .
由圖10的高斯模擬曲線圖,可清楚觀察到分別於束縛能為576.2eV與585.0eV及580.6eV與589.3eV處呈現Cr 3+離子及Cr 4+離子在2P 3/2及2P 1/2的特性波峰,說明含鉻(III)活化劑在主體晶格中是呈現Cr 3+及Cr 4+離子共存狀態。 From the Gaussian simulation curve in FIG10 , it can be clearly observed that the characteristic peaks of Cr 3+ ions and Cr 4+ ions at 2P 3/2 and 2P 1/2 are present at the binding energies of 576.2 eV and 585.0 eV and 580.6 eV and 589.3 eV, respectively, indicating that the chromium (III)-containing activator presents a coexistence state of Cr 3+ and Cr 4+ ions in the host lattice.
螢光光譜儀(Fluorescence spectroscopy)分析Fluorescence spectroscopy analysis
利用螢光光譜儀(廠商:愛丁堡,型號:FLS 980),波長掃描範圍為200~1400nm,對纖維產物進行分析,所得結果如圖11~12所示。The fiber products were analyzed using a fluorescent spectrometer (manufacturer: Edinburgh, model: FLS 980) with a wavelength scanning range of 200~1400nm. The results are shown in Figures 11~12.
分析方法一:光致發光分析Analysis Method 1: Photoluminescence Analysis
以FLS 980螢光光譜儀量測實施例8(即r=0.5,A=1,活化劑濃度[Cr]=3%,在1300℃退火2小時)所製得的纖維產物在波長範圍為200~800nm之光致發光的激發光譜(圖11),並以FLS 980螢光光譜儀量測實施例8所製得的纖維產物在波長範圍為700~1400nm之光致發光的發光光譜(圖12)。The excitation spectrum of the photoluminescence of the fiber product prepared in Example 8 (i.e., r=0.5, A=1, activator concentration [Cr]=3%, annealing at 1300°C for 2 hours) was measured using an FLS 980 fluorescence spectrometer in the wavelength range of 200-800nm ( FIG. 11 ), and the luminescence spectrum of the photoluminescence of the fiber product prepared in Example 8 was measured using an FLS 980 fluorescence spectrometer in the wavelength range of 700-1400nm ( FIG. 12 ).
由圖11的激發光譜可以發現,實施例8的纖維產物於波長為470nm及663nm有明顯激發峰,分別為電子在Cr 4+離子之 3A 2→ 3T 1( 3F)及 3A 2→ 3T 2( 3F)能階的躍遷。而309nm附近的弱吸收歸因於Cr 4+離子之 3A 2→ 3T 1( 3P)的躍遷。 From the excitation spectrum of FIG11 , it can be found that the fiber product of Example 8 has obvious excitation peaks at wavelengths of 470 nm and 663 nm, which are the transitions of electrons in the 3 A 2 → 3 T 1 ( 3 F) and 3 A 2 → 3 T 2 ( 3 F) energy levels of Cr 4+ ions, respectively. The weak absorption near 309 nm is attributed to the transition of 3 A 2 → 3 T 1 ( 3 P) of Cr 4+ ions.
以波長為470nm的藍光激發(λ ex= 470nm)實施例8的纖維產物後,圖12的放射光譜會得到800‒1400nm寬帶近紅外光放射波段,波峰為956及998‒1018nm,此為Cr 4+離子之 3T 2→ 3A 2能階的躍遷所致。此與鉻離子晶格配位及結晶場強度有關。依據結晶場理論,通常若Cr 3+離子位於八面體配位可呈強結晶場,第一激發態是 2E( 2G),基態是 4A 2( 4F),電子組態均為t 3 2g,放射光譜會呈現具有相同電子組態及不同自旋多重態之間的 2E→ 4A 2的放射光(即典型R-線),由於是自旋禁止躍遷故會呈窄帶或線型放射光譜,典型R-線的波峰是位於690nm附近;如前所述,本發明的製備方法鉻離子是以Cr 3+及Cr 4+離子共存於主體晶格,故Cr 4+離子可取代部分Si 4+固溶於四面體配位,基本上是呈弱結晶場,第一激發態是 3T 2( 3F),電子組態為t 2ge g,基態是 3A 2( 3F),電子組態為e 2 g,具有不同電子組態,當發生 3T 2→ 3A 2能階的躍遷,具有相同自旋多重態及不同電子組態特性,故可因自旋允許躍遷而呈800‒1400 nm寬帶近紅外光放射特性。 After the fiber product of Example 8 is excited by blue light with a wavelength of 470nm (λ ex = 470nm), the emission spectrum of Figure 12 will obtain a wideband near-infrared light emission band of 800‒1400nm, with peaks at 956 and 998‒1018nm, which is caused by the transition of 3 T 2 → 3 A 2 energy level of Cr 4+ ions. This is related to the chromium ion lattice coordination and the crystal field strength. According to the crystal field theory, if Cr 3+ ions are located in octahedral coordination, a strong crystal field can be formed. The first excited state is 2 E ( 2 G), the ground state is 4 A 2 ( 4 F), and the electronic configuration is t 3 2g . The emission spectrum will show 2 E→ 4 A 2 emission light (i.e., typical R-line) with the same electronic configuration and different spin multiplets. Since it is a spin-forbidden transition, it will show a narrow-band or linear emission spectrum. The peak of the typical R-line is located near 690nm. As mentioned above, the preparation method of the present invention is that Cr 3+ and Cr 4+ ions coexist in the main lattice, so Cr 4+ ions can replace part of Si 4+ solid solution in tetrahedral coordination, which basically presents a weak crystal field. The first excited state is 3 T 2 ( 3 F), the electronic configuration is t 2g e g , the ground state is 3 A 2 ( 3 F), the electronic configuration is e 2 g , with different electronic configurations, when the 3 T 2 → 3 A 2 energy level transition occurs, it has the same spin multiplets and different electronic configuration characteristics, so it can present 800‒1400 nm wide-band near-infrared light emission characteristics due to spin-allowed transition.
分析方法二:發光強度分析Analysis method 2: Luminescence intensity analysis
利用該螢光光譜儀量測實施例1、5~6及8~13(即r=0.5,A=1,活化劑濃度[Cr]=0.5~10%,在1300℃退火2~6小時)所製得的纖維產物在主要放射波峰(λ em)的相對發光強度(normalized emission intensity),所得結果如表3所示。 The relative emission intensity (normalized emission intensity) of the fiber products prepared in Examples 1, 5-6 and 8-13 (i.e., r=0.5, A=1, activator concentration [Cr]=0.5-10%, annealing at 1300°C for 2-6 hours) at the main emission peak (λ em ) was measured using the fluorescence spectrometer. The results are shown in Table 3.
表3
由表3可以發現,活化劑濃度[Cr]=3%且退火處理的時間為6小時所製得的纖維產物(實施例9)具有最佳的近紅外光發光強度。需補充說明,不論活化劑濃度多寡,所製得的纖維產物皆具有800‒1400nm寬帶近紅外光放射特性。From Table 3, it can be found that the fiber product (Example 9) produced when the activator concentration [Cr] = 3% and the annealing time is 6 hours has the best near-infrared light emission intensity. It should be noted that regardless of the activator concentration, the fiber product produced has a broadband near-infrared light emission characteristic of 800‒1400nm.
綜上所述,由於本發明製備方法是使用特定的鎂源及矽源,不須添加任何膠化劑,僅藉由控制水解條件(該去離子水與該矽源的莫耳數比值範圍為0.5~2),及利用冰醋酸控制溶膠之水解與縮聚合反應,醋酸根離子可扮演配位基的角色,並改質膠體之分子結構,產生新的錯合物,使之形成線性的縮聚合物種,例如呈M←O-C(CH 3)-O-M(M是Si或Mg)之橋聯狀醋酸根配位基,顯著地增加該黏滯性透明溶膠之可抽紡性。再者,添加特定用量且可兼作為溶劑的冰醋酸(該冰醋酸與該矽源的莫耳比值範圍為0.3~1.2),因而能大幅改善所生成溶膠粒子的分散性與均質性,使形成的黏滯性透明溶膠能保持組成分子的緊密均勻分布,進而在1300℃的溫度下進行退火處理後所製得的鉻活化鎂橄欖石螢光纖維具有高均質性、無偏析相、奈米結構及高緻密性,且具有經藍光激發後能產生寬帶近紅外光放射特性的紅外光鉻活化鎂橄欖石(Mg 2SiO 4:Cr)螢光纖維。 In summary, since the preparation method of the present invention uses a specific magnesium source and a silicon source, it is not necessary to add any gelling agent. Only by controlling the hydrolysis conditions (the molar ratio of the deionized water to the silicon source is in the range of 0.5-2) and using glacial acetic acid to control the hydrolysis and polycondensation reaction of the sol, the acetate ion can play the role of a ligand and modify the molecular structure of the colloid to generate a new complex, so that it forms a linear polycondensation species, such as a bridged acetate ligand of M←O-C(CH 3 )-O-M (M is Si or Mg), which significantly increases the spinnability of the viscous transparent sol. Furthermore, by adding a specific amount of glacial acetic acid (the molar ratio of the glacial acetic acid to the silicon source is in the range of 0.3-1.2) which can also serve as a solvent, the dispersion and homogeneity of the generated sol particles can be greatly improved, so that the formed viscous transparent sol can maintain the dense and uniform distribution of the component molecules, and then the chromium-activated magnesium olivine fluorescent fiber prepared after annealing at a temperature of 1300°C has high homogeneity, no segregation phase, nanostructure and high density, and has the infrared chromium-activated magnesium olivine (Mg 2 SiO 4 :Cr) fluorescent fiber that can generate broadband near-infrared light radiation characteristics after being excited by blue light.
值得一提的是,本發明的螢光纖維製程無需研磨處理,可避免因研磨導致表面損傷而降低發光強度的缺點。本發明的近紅外光鉻活化鎂橄欖石螢光纖維的製備方法,製得的Mg 2SiO 4:Cr螢光纖維具有高均質性、奈米晶型結構及高緻密性,經藍光激發後即可產生800‒1400nm寬帶近紅外光放射波段,可應用於寬帶近紅外光元件,並可擴展其於微型發光元件之應用。因此,確實能達成本發明之目的。 It is worth mentioning that the fluorescent fiber manufacturing process of the present invention does not require grinding treatment, which can avoid the disadvantage of reducing the luminescence intensity due to surface damage caused by grinding. The preparation method of the near-infrared chromium activated magnesium olivine fluorescent fiber of the present invention produces Mg 2 SiO 4 :Cr fluorescent fiber with high homogeneity, nanocrystalline structure and high density. After being excited by blue light, it can generate 800‒1400nm broadband near-infrared light emission band, which can be applied to broadband near-infrared light components and can expand its application in micro-luminescent components. Therefore, the purpose of the present invention can be achieved.
惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。However, the above is only an example of the implementation of the present invention, and it should not be used to limit the scope of the implementation of the present invention. All simple equivalent changes and modifications made according to the scope of the patent application of the present invention and the content of the patent specification are still within the scope of the patent of the present invention.
無without
本發明的其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中:Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, in which:
圖1是具有可抽紡性之溶膠(製備例3,r=0.5、A=1)在25℃時的黏度與剪切速率隨不同縮聚合反應時間之變化; 圖2是不具有可抽紡性之溶膠(比較製備例9,r=5、A=0.5)在25℃時的黏度與剪切速率隨不同縮聚合反應時間之變化; 圖3是製備例3與7、及比較製備例3所製得的透明膠體纖維及塊狀膠體乾燥後的紅外線光譜圖; 圖4是比較r=0.5、A=1.0及活化劑濃度[Cr]=3%所製得的透明膠體纖維經80℃乾燥48小時後再經400~1300℃退火的纖維產物(即比較例1至7及實施例8的纖維產物)的X-光繞射圖; 圖5是比較r=0.5~2、A=0.5~1.0及活化劑濃度[Cr]=0.5~10 %所製得的透明膠體纖維經80℃乾燥48小時後再經1300℃退火後(即實施例1、2、4、11~13)的X-光繞射圖; 圖6至圖7是r=0.5、A=1.0所製得的透明膠體纖維經80℃乾燥48小時後(即比較例9的纖維產物)之SEM顯微結構; 圖8至圖9是r=0.5、A=1.0所得的透明膠體纖維經溫度1300℃退火後2小時(即實施例8的纖維產物)之SEM顯微結構; 圖10是實施例8(r=0.5,A=1.0,活化劑濃度[Cr]=3%,1300℃退火2小時)所製得的纖維產物的的X-光光電子能譜圖; 圖11是實施例8(r=0.5,A=1.0,活化劑濃度[Cr]=3 %,1300℃退火2小時)所製得的纖維產物的激發光譜; 圖12是實施例8所製得的纖維產物(r=0.5,A=1.0,活化劑濃度[Cr]=3%,1300℃退火2小時)的放射光譜。Figure 1 shows the viscosity and shear rate of a spinnable sol (Preparation Example 3, r=0.5, A=1) at 25°C as a function of different polycondensation reaction times; Figure 2 shows the viscosity and shear rate of a non-spinnable sol (Comparison Preparation Example 9, r=5, A=0.5) at 25°C as a function of different polycondensation reaction times; Figure 3 shows the infrared spectra of the transparent colloid fibers and block colloids obtained in Preparation Examples 3 and 7 and Comparison Preparation Example 3 after drying; Figure 4 is an X-ray diffraction diagram of a transparent colloid fiber obtained by comparing r=0.5, A=1.0 and activator concentration [Cr]=3% after drying at 80°C for 48 hours and then annealing at 400~1300°C (i.e., the fiber products of Comparative Examples 1 to 7 and Example 8); Figure 5 is an X-ray diffraction diagram of a transparent colloid fiber obtained by comparing r=0.5~2, A=0.5~1.0 and activator concentration [Cr]=0.5~10% after drying at 80°C for 48 hours and then annealing at 1300°C (i.e., Examples 1, 2, 4, 11~13); Figures 6 to 7 are SEM microstructures of the transparent colloid fiber obtained with r=0.5 and A=1.0 after drying at 80°C for 48 hours (i.e., the fiber product of Comparative Example 9); Figures 8 to 9 are SEM microstructures of the transparent colloid fiber obtained with r=0.5 and A=1.0 after annealing at 1300°C for 2 hours (i.e., the fiber product of Example 8); Figure 10 is an X-ray photoelectron spectrum of the fiber product obtained in Example 8 (r=0.5, A=1.0, activator concentration [Cr]=3%, annealing at 1300°C for 2 hours); Figure 11 is an X-ray photoelectron spectrum of the fiber product obtained in Example 8 (r=0.5, A=1.0, activator concentration [Cr]=3 % and annealing at 1300℃ for 2 hours); Figure 12 is the radiation spectrum of the fiber product prepared in Example 8 (r=0.5, A=1.0, activator concentration [Cr]=3%, annealing at 1300℃ for 2 hours).
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