TW202227592A - Method for preparing [alpha]-cordierite fluorescent powder body in which a precursor solution including an initial solution and an activator is prepared - Google Patents
Method for preparing [alpha]-cordierite fluorescent powder body in which a precursor solution including an initial solution and an activator is prepared Download PDFInfo
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- TW202227592A TW202227592A TW109147165A TW109147165A TW202227592A TW 202227592 A TW202227592 A TW 202227592A TW 109147165 A TW109147165 A TW 109147165A TW 109147165 A TW109147165 A TW 109147165A TW 202227592 A TW202227592 A TW 202227592A
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- Prior art keywords
- activator
- cordierite
- iii
- fluorescent powder
- chloride
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- 239000000843 powder Substances 0.000 title claims abstract description 200
- 239000012190 activator Substances 0.000 title claims abstract description 185
- 229910052878 cordierite Inorganic materials 0.000 title claims abstract description 126
- 239000002243 precursor Substances 0.000 title claims abstract description 19
- 238000000034 method Methods 0.000 title claims abstract description 12
- 239000011777 magnesium Substances 0.000 claims abstract description 89
- 238000000137 annealing Methods 0.000 claims abstract description 76
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims abstract description 63
- 229910052749 magnesium Inorganic materials 0.000 claims abstract description 57
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims abstract description 50
- WAEMQWOKJMHJLA-UHFFFAOYSA-N Manganese(2+) Chemical compound [Mn+2] WAEMQWOKJMHJLA-UHFFFAOYSA-N 0.000 claims abstract description 22
- XQTIWNLDFPPCIU-UHFFFAOYSA-N cerium(3+) Chemical compound [Ce+3] XQTIWNLDFPPCIU-UHFFFAOYSA-N 0.000 claims abstract description 21
- -1 magnesium alkoxides Chemical class 0.000 claims abstract description 20
- LCKIEQZJEYYRIY-UHFFFAOYSA-N Titanium ion Chemical compound [Ti+4] LCKIEQZJEYYRIY-UHFFFAOYSA-N 0.000 claims abstract description 19
- BFGKITSFLPAWGI-UHFFFAOYSA-N chromium(3+) Chemical compound [Cr+3] BFGKITSFLPAWGI-UHFFFAOYSA-N 0.000 claims abstract description 19
- LNBHUCHAFZUEGJ-UHFFFAOYSA-N europium(3+) Chemical compound [Eu+3] LNBHUCHAFZUEGJ-UHFFFAOYSA-N 0.000 claims abstract description 18
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 15
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 14
- 239000010703 silicon Substances 0.000 claims abstract description 14
- 239000002904 solvent Substances 0.000 claims abstract description 13
- 238000006460 hydrolysis reaction Methods 0.000 claims abstract description 11
- 238000006068 polycondensation reaction Methods 0.000 claims abstract description 11
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 8
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 claims abstract description 7
- 159000000003 magnesium salts Chemical class 0.000 claims abstract description 7
- 238000001035 drying Methods 0.000 claims abstract description 4
- 239000012298 atmosphere Substances 0.000 claims description 76
- VXUYXOFXAQZZMF-UHFFFAOYSA-N titanium(IV) isopropoxide Chemical compound CC(C)O[Ti](OC(C)C)(OC(C)C)OC(C)C VXUYXOFXAQZZMF-UHFFFAOYSA-N 0.000 claims description 66
- 238000002360 preparation method Methods 0.000 claims description 61
- VYLVYHXQOHJDJL-UHFFFAOYSA-K cerium trichloride Chemical group Cl[Ce](Cl)Cl VYLVYHXQOHJDJL-UHFFFAOYSA-K 0.000 claims description 45
- 229910021380 Manganese Chloride Inorganic materials 0.000 claims description 44
- GLFNIEUTAYBVOC-UHFFFAOYSA-L Manganese chloride Chemical compound Cl[Mn]Cl GLFNIEUTAYBVOC-UHFFFAOYSA-L 0.000 claims description 44
- 235000002867 manganese chloride Nutrition 0.000 claims description 44
- 239000011565 manganese chloride Substances 0.000 claims description 44
- QSWDMMVNRMROPK-UHFFFAOYSA-K chromium(3+) trichloride Chemical group [Cl-].[Cl-].[Cl-].[Cr+3] QSWDMMVNRMROPK-UHFFFAOYSA-K 0.000 claims description 35
- NNMXSTWQJRPBJZ-UHFFFAOYSA-K europium(iii) chloride Chemical compound Cl[Eu](Cl)Cl NNMXSTWQJRPBJZ-UHFFFAOYSA-K 0.000 claims description 35
- 230000005284 excitation Effects 0.000 claims description 30
- 239000011572 manganese Substances 0.000 claims description 22
- 229910052739 hydrogen Inorganic materials 0.000 claims description 21
- 239000001257 hydrogen Substances 0.000 claims description 21
- 239000011651 chromium Substances 0.000 claims description 18
- 239000010936 titanium Substances 0.000 claims description 17
- 229910052693 Europium Inorganic materials 0.000 claims description 6
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims description 6
- OGPBJKLSAFTDLK-UHFFFAOYSA-N europium atom Chemical compound [Eu] OGPBJKLSAFTDLK-UHFFFAOYSA-N 0.000 claims description 6
- GAGGCOKRLXYWIV-UHFFFAOYSA-N europium(3+);trinitrate Chemical compound [Eu+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O GAGGCOKRLXYWIV-UHFFFAOYSA-N 0.000 claims description 6
- 229910052748 manganese Inorganic materials 0.000 claims description 6
- 229910004664 Cerium(III) chloride Inorganic materials 0.000 claims description 4
- 229910021556 Chromium(III) chloride Inorganic materials 0.000 claims description 4
- PHFQLYPOURZARY-UHFFFAOYSA-N chromium trinitrate Chemical compound [Cr+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O PHFQLYPOURZARY-UHFFFAOYSA-N 0.000 claims description 4
- 235000007831 chromium(III) chloride Nutrition 0.000 claims description 4
- 239000011636 chromium(III) chloride Substances 0.000 claims description 4
- MIVBAHRSNUNMPP-UHFFFAOYSA-N manganese(2+);dinitrate Chemical compound [Mn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O MIVBAHRSNUNMPP-UHFFFAOYSA-N 0.000 claims description 4
- 230000004913 activation Effects 0.000 claims description 2
- HSJPMRKMPBAUAU-UHFFFAOYSA-N cerium(3+);trinitrate Chemical compound [Ce+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O HSJPMRKMPBAUAU-UHFFFAOYSA-N 0.000 claims description 2
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 claims description 2
- 239000003795 chemical substances by application Substances 0.000 claims 2
- 230000003213 activating effect Effects 0.000 claims 1
- 229940099607 manganese chloride Drugs 0.000 description 40
- 230000000052 comparative effect Effects 0.000 description 37
- 229910021555 Chromium Chloride Inorganic materials 0.000 description 31
- 150000002500 ions Chemical class 0.000 description 26
- 238000010521 absorption reaction Methods 0.000 description 24
- 238000010586 diagram Methods 0.000 description 15
- 230000007704 transition Effects 0.000 description 15
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 14
- 238000002441 X-ray diffraction Methods 0.000 description 14
- 238000004020 luminiscence type Methods 0.000 description 12
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 10
- 238000000695 excitation spectrum Methods 0.000 description 10
- CRGZYKWWYNQGEC-UHFFFAOYSA-N magnesium;methanolate Chemical compound [Mg+2].[O-]C.[O-]C CRGZYKWWYNQGEC-UHFFFAOYSA-N 0.000 description 10
- 238000003836 solid-state method Methods 0.000 description 10
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 8
- 238000000295 emission spectrum Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 238000005204 segregation Methods 0.000 description 7
- 229910052684 Cerium Inorganic materials 0.000 description 6
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 description 6
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 6
- JSKIRARMQDRGJZ-UHFFFAOYSA-N dimagnesium dioxido-bis[(1-oxido-3-oxo-2,4,6,8,9-pentaoxa-1,3-disila-5,7-dialuminabicyclo[3.3.1]nonan-7-yl)oxy]silane Chemical compound [Mg++].[Mg++].[O-][Si]([O-])(O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2)O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2 JSKIRARMQDRGJZ-UHFFFAOYSA-N 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- 238000010183 spectrum analysis Methods 0.000 description 6
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 5
- 239000002738 chelating agent Substances 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 239000011164 primary particle Substances 0.000 description 5
- 230000005855 radiation Effects 0.000 description 5
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 4
- 229910020068 MgAl Inorganic materials 0.000 description 4
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 4
- 229910052804 chromium Inorganic materials 0.000 description 4
- YIXJRHPUWRPCBB-UHFFFAOYSA-N magnesium nitrate Chemical compound [Mg+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O YIXJRHPUWRPCBB-UHFFFAOYSA-N 0.000 description 4
- 238000003980 solgel method Methods 0.000 description 4
- 238000001228 spectrum Methods 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 229910052719 titanium Inorganic materials 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 235000005811 Viola adunca Nutrition 0.000 description 3
- 240000009038 Viola odorata Species 0.000 description 3
- 235000013487 Viola odorata Nutrition 0.000 description 3
- 235000002254 Viola papilionacea Nutrition 0.000 description 3
- 239000003086 colorant Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000010419 fine particle Substances 0.000 description 3
- 238000001879 gelation Methods 0.000 description 3
- 239000002105 nanoparticle Substances 0.000 description 3
- 238000005424 photoluminescence Methods 0.000 description 3
- 238000009877 rendering Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- VZSRBBMJRBPUNF-UHFFFAOYSA-N 2-(2,3-dihydro-1H-inden-2-ylamino)-N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]pyrimidine-5-carboxamide Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C(=O)NCCC(N1CC2=C(CC1)NN=N2)=O VZSRBBMJRBPUNF-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 2
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 2
- 229910004298 SiO 2 Inorganic materials 0.000 description 2
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 229910000366 copper(II) sulfate Inorganic materials 0.000 description 2
- JZCCFEFSEZPSOG-UHFFFAOYSA-L copper(II) sulfate pentahydrate Chemical compound O.O.O.O.O.[Cu+2].[O-]S([O-])(=O)=O JZCCFEFSEZPSOG-UHFFFAOYSA-L 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000002284 excitation--emission spectrum Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000002371 ultraviolet--visible spectrum Methods 0.000 description 2
- 238000009827 uniform distribution Methods 0.000 description 2
- 229910052727 yttrium Inorganic materials 0.000 description 2
- BNGXYYYYKUGPPF-UHFFFAOYSA-M (3-methylphenyl)methyl-triphenylphosphanium;chloride Chemical compound [Cl-].CC1=CC=CC(C[P+](C=2C=CC=CC=2)(C=2C=CC=CC=2)C=2C=CC=CC=2)=C1 BNGXYYYYKUGPPF-UHFFFAOYSA-M 0.000 description 1
- YLZOPXRUQYQQID-UHFFFAOYSA-N 3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)-1-[4-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]piperazin-1-yl]propan-1-one Chemical compound N1N=NC=2CN(CCC=21)CCC(=O)N1CCN(CC1)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F YLZOPXRUQYQQID-UHFFFAOYSA-N 0.000 description 1
- RVDLHGSZWAELAU-UHFFFAOYSA-N 5-tert-butylthiophene-2-carbonyl chloride Chemical compound CC(C)(C)C1=CC=C(C(Cl)=O)S1 RVDLHGSZWAELAU-UHFFFAOYSA-N 0.000 description 1
- 229910004283 SiO 4 Inorganic materials 0.000 description 1
- 239000004115 Sodium Silicate Substances 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000001476 alcoholic effect Effects 0.000 description 1
- 150000004703 alkoxides Chemical class 0.000 description 1
- SMZOGRDCAXLAAR-UHFFFAOYSA-N aluminium isopropoxide Chemical compound [Al+3].CC(C)[O-].CC(C)[O-].CC(C)[O-] SMZOGRDCAXLAAR-UHFFFAOYSA-N 0.000 description 1
- SNAAJJQQZSMGQD-UHFFFAOYSA-N aluminum magnesium Chemical compound [Mg].[Al] SNAAJJQQZSMGQD-UHFFFAOYSA-N 0.000 description 1
- JNDMLEXHDPKVFC-UHFFFAOYSA-N aluminum;oxygen(2-);yttrium(3+) Chemical compound [O-2].[O-2].[O-2].[Al+3].[Y+3] JNDMLEXHDPKVFC-UHFFFAOYSA-N 0.000 description 1
- 229960003665 bepridil Drugs 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- WUKWITHWXAAZEY-UHFFFAOYSA-L calcium difluoride Chemical compound [F-].[F-].[Ca+2] WUKWITHWXAAZEY-UHFFFAOYSA-L 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000002050 diffraction method Methods 0.000 description 1
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 238000004100 electronic packaging Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- GNBHRKFJIUUOQI-UHFFFAOYSA-N fluorescein Chemical compound O1C(=O)C2=CC=CC=C2C21C1=CC=C(O)C=C1OC1=CC(O)=CC=C21 GNBHRKFJIUUOQI-UHFFFAOYSA-N 0.000 description 1
- 238000001506 fluorescence spectroscopy Methods 0.000 description 1
- 239000010436 fluorite Substances 0.000 description 1
- 229910052839 forsterite Inorganic materials 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000001748 luminescence spectrum Methods 0.000 description 1
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052863 mullite Inorganic materials 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 230000002688 persistence Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- YGSFNCRAZOCNDJ-UHFFFAOYSA-N propan-2-one Chemical compound CC(C)=O.CC(C)=O YGSFNCRAZOCNDJ-UHFFFAOYSA-N 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- 238000001778 solid-state sintering Methods 0.000 description 1
- 238000004611 spectroscopical analysis Methods 0.000 description 1
- 229910052596 spinel Inorganic materials 0.000 description 1
- 239000011029 spinel Substances 0.000 description 1
- 229910019655 synthetic inorganic crystalline material Inorganic materials 0.000 description 1
- LFQCEHFDDXELDD-UHFFFAOYSA-N tetramethyl orthosilicate Chemical compound CO[Si](OC)(OC)OC LFQCEHFDDXELDD-UHFFFAOYSA-N 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- WOZZOSDBXABUFO-UHFFFAOYSA-N tri(butan-2-yloxy)alumane Chemical compound [Al+3].CCC(C)[O-].CCC(C)[O-].CCC(C)[O-] WOZZOSDBXABUFO-UHFFFAOYSA-N 0.000 description 1
- 229910019901 yttrium aluminum garnet Inorganic materials 0.000 description 1
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Abstract
Description
本發明是有關於一種α-堇青石螢光粉體的製備方法,特別是指一種利用溶膠–凝膠(sol–gel)法並分別摻雜含錳活化劑、含鉻活化劑、含鈦活化劑、含銪活化劑或含鈰活化劑以製備出具有綠光、紅光或藍光放射特性之α-堇青石(α-Mg 2Al 4Si 5O 18)螢光粉體的製備方法。 The invention relates to a preparation method of α-cordierite fluorescent powder, in particular to a method for preparing α-cordierite fluorescent powder, in particular to a sol-gel method and doped with manganese-containing activator, chromium-containing activator and titanium-containing activator respectively A preparation method for preparing α-cordierite (α-Mg 2 Al 4 Si 5 O 18 ) phosphors with green, red or blue light emission characteristics, as well as a europium-containing activator or a cerium-containing activator.
螢光粉體是發光二極體(LED)及顯示器的關鍵性材料。現有商用的白光LED主流技術是由GaN系藍光LED晶片及摻雜鈰(Ce)的釔鋁石榴石(Y 3Al 5O1 2:Ce 3+,即YAG:Ce 3+)黃光螢光粉搭配而成,但由於缺少綠光與紅光的成分,故存在演色性(color rendering)低的缺點,不適合應用於室內及醫療照明。相較之下,三原色螢光粉體除了可應用於單色光元件,也可應用於白光LED且具有色偏小及演色性較佳的優點,故三原色螢光粉體深具發展潛力。 Phosphors are key materials for light-emitting diodes (LEDs) and displays. The mainstream technology of existing commercial white LEDs is composed of GaN-based blue LED chips and cerium (Ce)-doped yttrium aluminum garnet (Y 3 Al 5 O1 2 : Ce 3+ , namely YAG: Ce 3+ ) yellow phosphors. However, due to the lack of components of green light and red light, it has the disadvantage of low color rendering, which is not suitable for indoor and medical lighting. In contrast, tri-primary-color phosphors can be used not only in monochromatic light components, but also in white LEDs, and have the advantages of small color shift and better color rendering, so tri-primary-color phosphors have great potential for development.
螢光粉體的粉末性質會影響其發光特性,若粉體中存在偏析異質相則會降低螢光粉體的發光強度與穩定性,當應用於燈管及平面顯示器之薄層屏幕,螢光粉體除了需具有高均質單相性外,亦需具有細粒徑特性,尤其是螢光粉體為奈米尺寸時,此等特性可有效增加填充密度及減少接合劑用量,以提升其緻密性及發光效率。而當應用於顯示器元件時,為了避免影像暫留,螢光粉體還需具有短餘暉特性(發光衰減時間小於10 ms)。The powder properties of the phosphor powder will affect its luminescent properties. If there is a segregated heterogeneous phase in the powder, the luminous intensity and stability of the phosphor powder will be reduced. In addition to high homogeneity and single phase, the powder also needs to have fine particle size characteristics, especially when the phosphor powder is nano-sized, these characteristics can effectively increase the packing density and reduce the amount of binder to improve its compactness. and luminous efficiency. When applied to display devices, in order to avoid image persistence, the phosphor powder also needs to have short afterglow characteristics (light decay time less than 10 ms).
螢光材料組成主要是包括主體晶格及活化劑,不同活化劑具有特定的電子能階,可用來調整主體的發光波長。其中,尚待克服的關鍵性技術之一,即是開發具有化學安定性、熱穩定性及高發光效率的主體材料。The composition of the fluorescent material mainly includes a host lattice and an activator, and different activators have specific electron energy levels, which can be used to adjust the emission wavelength of the host. Among them, one of the key technologies yet to be overcome is to develop host materials with chemical stability, thermal stability and high luminous efficiency.
堇青石(cordierite,α-Mg 2Al 4Si 5O 18)具有三種同素異型體,包括斜方晶系的β-堇青石、六方晶系的μ-堇青石及六方晶系的α-堇青石,其中μ-堇青石及β-堇青石為介穩相,而α-堇青石為高溫安定相,尤其是α-堇青石具有高溫穩定性及化學安定性故備受重視。α-堇青石兼具高電阻、低膨脹係數、低介電常數、耐熱震、熱與化學安定性,及無毒性之特性,可應用於觸媒載體、熱交換機元件、耐熱塗層、電子封裝材、印刷電路板等。 Cordierite (α-Mg 2 Al 4 Si 5 O 18 ) has three allotropes, including orthorhombic β-cordierite, hexagonal μ-cordierite and hexagonal α-cordierite Bluestone, of which μ-cordierite and β-cordierite are metastable phases, while α-cordierite is a high temperature stable phase, especially α-cordierite has high temperature stability and chemical stability, so it is highly valued. α-cordierite has high resistance, low expansion coefficient, low dielectric constant, thermal shock, thermal and chemical stability, and non-toxic properties, which can be used in catalyst carriers, heat exchange components, heat-resistant coatings, electronic packaging materials, printed circuit boards, etc.
因此,若能開發具有均質單相、奈米粒徑、及三原色的α-堇青石螢光粉末,除可應用於單色光元件,進而可應用於全彩顯示器及改善白光LED的演色性。Therefore, if α-cordierite fluorescent powder with homogeneous single phase, nano-particle size, and three primary colors can be developed, it can be applied not only to monochromatic light components, but also to full-color displays and improving the color rendering of white LEDs.
現有的堇青石:Mn
2+螢光粉體主要是以固態法(solid state method)製備。例如 Inorganic Chemistry, vol.53 (2014), p.11396−11403公開以固態法經還原性氣氛於1300°C加熱6小時製備出能放射紅光(波峰600nm)的α-堇青石:Mn
2+螢光粉體。又例如Dyes Pigments, vol.148 (2018), p.9–15公開以固態法經空氣爐於1400℃加熱5小時製備出能放射紅光(波峰680nm)的α-堇青石:Mn
4+螢光粉體。
Existing cordierite:Mn 2+ phosphors are mainly prepared by solid state method. For example, Inorganic Chemistry, vol.53 (2014), p.11396−11403 discloses the preparation of α-cordierite that emits red light (
現有的堇青石:Cr 3+螢光粉體亦是以固態法製備。例如 Optical Materials, vol.60 (2016), p.188−195公開以固態法於1350℃燒結12小時製備出能放射紅光(波峰670 nm)的螢光粉體,因燒結後呈大量μ-堇青石、MgAl 2O 4、α-Al 2O 3與SiO 2偏析相,其紅光放射歸因於α-Al 2O 3或MgAl 2O 4主體所致。 The existing cordierite: Cr 3+ phosphor powder is also prepared by solid state method. For example, Optical Materials, vol.60 (2016), p.188−195 discloses that a phosphor powder capable of emitting red light (wave peak 670 nm) was prepared by solid-state sintering at 1350 °C for 12 hours. After sintering, a large amount of μ- The red light emission of cordierite, MgAl 2 O 4 , α-Al 2 O 3 and SiO 2 segregation phase is attributed to the main body of α-Al 2 O 3 or MgAl 2 O 4 .
迄今尚無有關α-堇青石:Ti 4+螢光粉體的文獻或報導。 So far, there is no literature or report about α-cordierite: Ti 4+ phosphors.
現有的堇青石:Eu 3+螢光粉體主要也是以固態法製備。例如Journal of Luminescence, vol.181 (2017), p.49–55及Journal of Luminescence, vol.197 (2018), p.164–168公開以固態法經空氣爐於1400℃加熱8~10小時製備出能放射紅光(波峰614~616 nm)的β-堇青石:Eu 3+螢光粉體。此外,亦有以溶膠–凝膠法製備,例如European Journal of Solid State and Inorganic Chemistry, vol.35 (1998), p.341–355公開以金屬鎂、鋁丁醇鹽、矽乙醇鹽及硝酸銪為前驅物,以乙醯丙酮為螯合劑,經溶膠–凝膠法於1300℃加熱10小時製備出能放射紅光(波峰576 nm及615 nm)的β-堇青石:Eu 3+螢光粉體。及Journal of Solid State Chemistry, vol.171 (2003), p.375–381公開以硝酸鎂、硝酸鋁、矽酸鈉及硝酸銪為前驅物,以高濃度檸檬酸為螯合劑,經溶膠–凝膠法於1200℃煆燒製備出能放射紅光(波峰615 nm)的α-堇青石:Eu 3+螢光粉體,但粉體同時呈大量μ-堇青石及MgAl 2O 4偏析相; Existing cordierite:Eu 3+ phosphors are mainly prepared by solid state method. For example, Journal of Luminescence, vol.181 (2017), p.49-55 and Journal of Luminescence, vol.197 (2018), p.164-168 disclose the preparation by solid-state method by heating at 1400 °C for 8-10 hours in an air furnace β-cordierite: Eu 3+ phosphor powder which can emit red light (wave peak 614~616 nm). In addition, there are also prepared by sol-gel method, such as European Journal of Solid State and Inorganic Chemistry, vol.35 (1998), p.341-355 discloses metal magnesium, aluminum butoxide, silicon ethoxide and europium nitrate β-cordierite emitting red light (peaks 576 nm and 615 nm) was prepared by sol-gel method at 1300 °C for 10 hours using acetone as the precursor and acetylacetone as the chelating agent: Eu 3+ phosphor body. And Journal of Solid State Chemistry, vol.171 (2003), p.375-381 discloses that magnesium nitrate, aluminum nitrate, sodium silicate and europium nitrate are used as precursors, and high concentration of citric acid is used as a chelating agent. The α-cordierite:Eu 3+ fluorescent powder which can emit red light (wave peak 615 nm) was prepared by calcining at 1200℃ by the glue method, but the powder showed a large amount of μ-cordierite and MgAl 2 O 4 segregation phase at the same time;
此外,現有的堇青石:Ce 3+螢光粉體主要亦是以固態法製備。例如Optical Materials, vol.181 (2017), p.49–55以固態法經還原性氣氛於1350°C加熱4小時製備出能放射藍光(波峰430nm)的α-堇青石:Ce 3+螢光粉體。及Journal of Materials Science:Materials in Electronics, vol.29 (2018), p.7965–7970公開以固態法經空氣爐於1400℃加熱8小時製備出能放射藍光(波峰439 nm)的β-堇青石:Ce 3+螢光粉體。 In addition, the existing cordierite: Ce 3+ phosphors are mainly prepared by solid state method. For example, Optical Materials, vol.181 (2017), p.49–55 prepared α-cordierite: Ce 3+ fluorescein that emits blue light (wave peak 430nm) by heating at 1350°C for 4 hours in a reducing atmosphere by a solid-state method powder. And Journal of Materials Science: Materials in Electronics, vol.29 (2018), p.7965-7970 discloses the preparation of β-cordierite capable of emitting blue light (wave peak 439 nm) by heating at 1400 °C for 8 hours in an air furnace by a solid-state method : Ce 3+ phosphor powder.
前述的固態法需依賴長時間的高溫熱處理,屬於高耗能的高成本製程,且有容易造成粉體粗化、偏析相,及形成β-堇青石而非α-堇青石的缺點,若將前述的螢光粉體應用於薄層螢光屏幕,難以增進其填充密度且發光性能仍顯不足。The aforementioned solid-state method relies on long-term high-temperature heat treatment, which is a high-cost process with high energy consumption, and has the disadvantage of easily causing powder coarsening, segregation, and the formation of β-cordierite instead of α-cordierite. The aforementioned phosphor powders are used in thin-layer phosphor screens, and it is difficult to increase the packing density and the luminous performance is still insufficient.
又,前述的溶膠–凝膠法需依賴毒性溶劑(例如乙醯丙酮)或高濃度檸檬酸做為螯合劑,而容易造成粉體產生偏析相、粗化硬結團及發光強度低的問題,同時亦有α-堇青石再現性不穩定的缺點。In addition, the aforementioned sol-gel method needs to rely on toxic solvents (such as acetone acetone) or high-concentration citric acid as chelating agents, which is easy to cause the powder to produce segregation phase, coarse and hard agglomeration, and low luminous intensity. There is also the disadvantage of unstable reproducibility of α-cordierite.
因此,如何改良現有的α-堇青石螢光粉體的製備方法,以製備出具有均質性、細粒徑及三原色放射特性的α-堇青石螢光粉體,成為目前致力研究的方向。Therefore, how to improve the existing preparation method of α-cordierite fluorescent powder to prepare α-cordierite fluorescent powder with homogeneity, fine particle size and three primary color emission characteristics has become the direction of current research.
因此,本發明之目的,即在提供一種α-堇青石螢光粉體的製備方法,該製備方法可自然形成凝膠化、不須添加任何螯合劑、能降低偏析相及增加α-堇青石結晶穩定性,且所製得的α-堇青石螢光粉體具有高均質性、細粒徑、結晶性佳及三原色放射特性,可以克服上述先前技術的缺點。Therefore, the purpose of the present invention is to provide a preparation method of α-cordierite fluorescent powder, which can form gelation naturally, does not need to add any chelating agent, can reduce segregation phase and increase α-cordierite Crystal stability, and the prepared α-cordierite fluorescent powder has high homogeneity, fine particle size, good crystallinity and three primary color emission characteristics, which can overcome the above shortcomings of the prior art.
於是,本發明α-堇青石螢光粉體的製備方法,包含以下步驟: (1) 製備前驅液,該前驅液包括起始溶液及活化劑,該起始溶液包括(a)選自於鎂醇鹽及鎂鹽中至少一者的鎂源、(b)選自於鋁醇鹽及鋁鹽中至少一者的鋁源、(c)選自於矽醇鹽的矽源及(d)溶劑,該活化劑是選自於含錳(II)活化劑、含鉻(III)活化劑、含鈦(IV)活化劑、含銪(III)活化劑或含鈰(III)活化劑; (2) 於該前驅液中加入鹽酸並進行水解反應,以獲得透明溶膠,其中,該鹽酸與該鎂源的莫耳比值範圍為0.3~0.5; (3) 使該透明溶膠進行縮聚合反應,以獲得透明凝膠;及 (4) 將該透明凝膠乾燥並在1300℃的溫度下進行第一退火處理,以獲得α-堇青石螢光粉體,且該α-堇青石螢光粉體的實驗式為α-Mg 2Al 4Si 5O 18:xM,M表示Mn 2+、Cr 3+、 Ti 4+、Eu 3+或Ce 3+,x=[M]/[Mg]=1~20 %。 Therefore, the preparation method of the α-cordierite fluorescent powder of the present invention includes the following steps: (1) preparing a precursor solution, the precursor solution includes a starting solution and an activator, and the starting solution includes (a) selected from magnesium A magnesium source selected from at least one of alkoxides and magnesium salts, (b) an aluminum source selected from at least one of aluminum alkoxides and aluminum salts, (c) a silicon source selected from silicon alkoxides, and (d) a solvent , the activator is selected from manganese (II) activator, chromium (III) activator, titanium (IV) activator, europium (III) activator or cerium (III) activator; (2 ) adding hydrochloric acid to the precursor solution and carrying out a hydrolysis reaction to obtain a transparent sol, wherein the molar ratio of the hydrochloric acid and the magnesium source ranges from 0.3 to 0.5; (3) making the transparent sol carry out a polycondensation reaction to obtain a transparent gel; and (4) drying the transparent gel and performing a first annealing treatment at a temperature of 1300° C. to obtain α-cordierite fluorescent powder, and experiments on the α-cordierite fluorescent powder The formula is α-Mg 2 Al 4 Si 5 O 18 : xM, M represents Mn 2+ , Cr 3+ , Ti 4+ , Eu 3+ or Ce 3+ , x=[M]/[Mg]=1~20 %.
本發明之功效在於:本發明製備方法使用特定的鎂源、鋁源及矽源,不須添加任何螯合劑即可經由縮聚合反應自然形成凝膠化,能保持組成分子的緊密均勻分布,故可增進α-堇青石的結晶性。再者,添加特定用量且作為解膠助劑的鹽酸(鹽酸與鎂源的莫耳比值範圍為0.3~0.5),因而能大幅改善所生成溶膠的分散性與均質性,形成透明的溶膠及凝膠,進而所製得的α-堇青石具有高再現性、高穩定性、無偏析相及平均粒徑更小。另外,添加特定種類的該活化劑以進行水解反應,並在1300℃的溫度下進行第一退火處理,可分別製得具有綠光、紅光或藍光放射特性的α-堇青石螢光粉體。The effect of the present invention is that: the preparation method of the present invention uses specific magnesium source, aluminum source and silicon source, without adding any chelating agent, the gelation can be formed naturally through the polycondensation reaction, and the tight and uniform distribution of the constituent molecules can be maintained, so Can improve the crystallinity of α-cordierite. Furthermore, hydrochloric acid (the molar ratio of hydrochloric acid and magnesium source is in the range of 0.3 to 0.5) is added as a dissolving aid in a specific amount, so that the dispersibility and homogeneity of the generated sol can be greatly improved, and a transparent sol and gel can be formed. glue, and the obtained α-cordierite has high reproducibility, high stability, no segregation phase and smaller average particle size. In addition, adding a specific type of the activator to carry out the hydrolysis reaction, and performing the first annealing treatment at a temperature of 1300 ° C, α-cordierite fluorescent powders with green, red or blue light emission characteristics can be obtained respectively. .
以下將就本發明內容進行詳細說明:The content of the present invention will be described in detail below:
於本文中,所述「錳活化α-堇青石螢光粉體」或「α-堇青石:Mn 2+」的用語是指摻雜含錳(II)活化劑所製得的α-堇青石螢光粉體。所述「鉻活化α-堇青螢光粉體」或「α-堇青石:Cr 3+」的用語是指摻雜含鉻(III)活化劑所製得的α-堇青石螢光粉體。所述「鈦活化α-堇青螢光粉體」或「α-堇青石:Ti 4+」的用語是指摻雜含鈦(IV)活化劑所製得的α-堇青石螢光粉體。所述「銪活化α-堇青螢光粉體」或「α-堇青石:Eu 3+」的用語是指摻雜含銪(III)活化劑所製得的α-堇青石螢光粉體。所述「鈰活化α-堇青螢光粉體」或「α-堇青石:Ce 3+」的用語是指摻雜含鈰(III)活化劑所製得的α-堇青石螢光粉體。 In this article, the term "manganese-activated α-cordierite phosphor powder" or "α-cordierite: Mn 2+ " refers to α-cordierite prepared by doping with manganese (II)-containing activator fluorescent powder. The term "chromium-activated α-cordierite fluorescent powder" or "α-cordierite: Cr 3+ " refers to the α-cordierite fluorescent powder obtained by doping with a chromium (III)-containing activator . The term "titanium-activated α-cordierite fluorescent powder" or "α-cordierite: Ti 4+ " refers to the α-cordierite fluorescent powder obtained by doping with a titanium (IV)-containing activator . The term "Europium-activated α-cordierite fluorescent powder" or "α-cordierite: Eu 3+ " refers to the α-cordierite fluorescent powder obtained by doping an activator containing europium (III) . The term "cerium-activated α-cordierite fluorescent powder" or "α-cordierite: Ce 3+ " refers to the α-cordierite fluorescent powder obtained by doping a cerium (III)-containing activator .
[[ 步驟step (1)](1)]
本發明製備方法的步驟(1)為製備前驅液,該前驅液包括起始溶液及活化劑。該起始溶液包括(a)選自於鎂醇鹽及鎂鹽中至少一者的鎂源、(b)選自於鋁醇鹽及鋁鹽中至少一者的鋁源、(c)選自於矽醇鹽的矽源及(d)溶劑。該活化劑是選自於含錳(II)活化劑、含鉻(III)活化劑、含鈦(IV)活化劑、含銪(III)活化劑或含鈰(III)活化劑。Step (1) of the preparation method of the present invention is to prepare a precursor solution, and the precursor solution includes a starting solution and an activator. The starting solution comprises (a) a magnesium source selected from at least one of magnesium alkoxides and magnesium salts, (b) an aluminum source selected from at least one of aluminum alkoxides and aluminum salts, (c) selected from Silicon source and (d) solvent in silicon alkoxide. The activator is selected from manganese(II)-containing activators, chromium(III)-containing activators, titanium(IV)-containing activators, europium(III)-containing activators or cerium(III)-containing activators.
其中,可單獨使用該鎂醇鹽或該鎂鹽,或者也可混合使用該鎂醇鹽及該鎂鹽。該鎂醇鹽例如但不限於甲醇鎂[Mg(OCH 3) 2]或乙醇鎂[Mg(OC 2H 5) 2],上述鎂醇鹽可單獨一種使用或混合多種使用。該鎂鹽例如但不限於硝酸鎂[Mg(NO 3) 2]。在本發明的具體實施例中,該鎂源是甲醇鎂。 Among them, the magnesium alkoxide or the magnesium salt may be used alone, or the magnesium alkoxide and the magnesium salt may be used in combination. The magnesium alkoxide is, for example, but not limited to, magnesium methoxide [Mg(OCH 3 ) 2 ] or magnesium ethoxide [Mg(OC 2 H 5 ) 2 ], and the above magnesium alkoxides can be used alone or in combination. The magnesium salt is, for example, but not limited to, magnesium nitrate [Mg(NO 3 ) 2 ]. In a specific embodiment of the present invention, the magnesium source is magnesium methoxide.
可單獨使用該鋁醇鹽或該鋁鹽,或者也可混合使用該鋁醇鹽及該鋁鹽。該鋁醇鹽例如但不限於異丙醇鋁[Al(O-i-Pr) 3],該鋁鹽例如但不限於氯化鋁(AlCl 3)。在本發明的具體實施例中,該鋁源是氯化鋁。 The aluminum alkoxide or the aluminum salt may be used alone, or the aluminum alkoxide and the aluminum salt may be used in combination. The aluminum alkoxide is, for example, but not limited to, aluminum isopropoxide [Al(Oi-Pr) 3 ], and the aluminum salt is, for example, but not limited to, aluminum chloride (AlCl 3 ). In particular embodiments of the present invention, the aluminum source is aluminum chloride.
該矽醇鹽,例如但不限於四甲氧基矽烷[Si(OCH 3) 4]或四乙氧基矽烷[Si(OC 2H 5) 4] ,上述矽醇鹽可單獨一種使用或混合多種使用。在本發明的具體實施例中,該矽源為四乙氧基矽烷。 The silicon alkoxide, such as but not limited to tetramethoxysilane [Si(OCH 3 ) 4 ] or tetraethoxy silane [Si(OC 2 H 5 ) 4 ], the above silicon alkoxide can be used alone or in combination use. In a specific embodiment of the present invention, the silicon source is tetraethoxysilane.
該溶劑例如但不限於醇類溶劑。該醇類溶劑例如但不限於甲醇或乙醇,上述醇類溶劑可單獨一種使用或混合多種使用。在本發明的具體實施例中,該溶劑是乙醇。The solvent is, for example, but not limited to, an alcoholic solvent. The alcohol solvent is, for example, but not limited to methanol or ethanol, and the above alcohol solvent can be used alone or in combination. In a specific embodiment of the present invention, the solvent is ethanol.
該含錳(II)活化劑是選自於氯化錳(II)及硝酸錳(II)所組成的群組中至少一者。在本發明的具體實施例中,該含錳(II)活化劑是氯化錳(II)。The manganese(II)-containing activator is at least one selected from the group consisting of manganese(II) chloride and manganese(II) nitrate. In particular embodiments of the present invention, the manganese(II)-containing activator is manganese(II) chloride.
該含鉻(III)活化劑是選自於氯化鉻(III)及硝酸鉻(III)所組成的群組中至少一者。在本發明的具體實施例中,該含鉻(III)活化劑是氯化鉻(III)。The chromium(III)-containing activator is at least one selected from the group consisting of chromium(III) chloride and chromium(III) nitrate. In particular embodiments of the present invention, the chromium(III)-containing activator is chromium(III) chloride.
該含鈦(IV)活化劑是選自於異丙醇鈦(Ⅳ)及四氯化鈦所組成的群組中至少一者。在本發明的具體實施例中,該含鈦(IV)活化劑是異丙醇鈦(Ⅳ)。The titanium(IV)-containing activator is at least one selected from the group consisting of titanium(IV) isopropoxide and titanium tetrachloride. In a specific embodiment of the present invention, the titanium(IV)-containing activator is titanium(IV) isopropoxide.
該含銪(III)活化劑是選自於氯化銪(III)及硝酸銪(III) 所組成的群組中至少一者。在本發明的具體實施例中,該含銪(III)活化劑是氯化銪(III)。The europium(III)-containing activator is at least one selected from the group consisting of europium(III) chloride and europium(III) nitrate. In particular embodiments of the present invention, the europium(III)-containing activator is europium(III) chloride.
該含鈰(III)活化劑是選自於氯化鈰(III)及硝酸鈰(III) 所組成的群組中至少一者。在本發明的具體實施例中,該含鈰(III)活化劑是氯化鈰(III)。The cerium (III)-containing activator is at least one selected from the group consisting of cerium (III) chloride and cerium (III) nitrate. In particular embodiments of the present invention, the cerium (III)-containing activator is cerium (III) chloride.
較佳地,在該步驟(1)中,是混合該鎂源、鋁源、矽源及溶劑形成該起始溶液,並加入該活化劑之其中一種,經攪拌進行反應後形成該前驅液。更佳地,在該步驟(1)中,是於溫度範圍為25~30℃進行該攪拌。更佳地,在該步驟(1)中,該攪拌的時間範圍為1~2小時。Preferably, in the step (1), the magnesium source, the aluminum source, the silicon source and the solvent are mixed to form the starting solution, one of the activators is added, and the precursor solution is formed after stirring and reacting. More preferably, in this step (1), the stirring is performed in a temperature range of 25-30°C. More preferably, in this step (1), the time range of the stirring is 1 to 2 hours.
較佳地,該含錳(II)活化劑與該鎂源的莫耳比值範圍為1~20 %。更佳地,該含錳(II)活化劑與該鎂源的莫耳比值範圍為1~5 %,所製得的α-堇青石螢光粉體具有較高的綠光放射強度。最佳地,該含錳(II)活化劑與該鎂源的莫耳比值範圍為2 %,所製得的α-堇青石螢光粉體具有最高的綠光放射強度。Preferably, the molar ratio of the manganese (II)-containing activator to the magnesium source ranges from 1 to 20%. More preferably, the molar ratio of the manganese (II)-containing activator to the magnesium source is in the range of 1 to 5%, and the prepared α-cordierite fluorescent powder has high green light emission intensity. Optimally, the molar ratio of the manganese (II)-containing activator to the magnesium source is in the range of 2%, and the prepared α-cordierite fluorescent powder has the highest green light emission intensity.
較佳地,該含鉻(III)活化劑與該鎂源的莫耳比值範圍為1~20 %。更佳地,該含鉻(III)活化劑與該鎂源的莫耳比值範圍為1~5 %。最佳地,該含鉻(III)活化劑與該鎂源的莫耳比值為2 %,所製得的α-堇青石螢光粉體具有最高的紅光放射強度。Preferably, the molar ratio of the chromium (III)-containing activator to the magnesium source ranges from 1 to 20%. More preferably, the molar ratio of the chromium (III)-containing activator to the magnesium source ranges from 1 to 5%. Preferably, the molar ratio of the chromium (III)-containing activator to the magnesium source is 2%, and the prepared α-cordierite fluorescent powder has the highest red light emission intensity.
較佳地,該含鈦(IV)活化劑與該鎂源的莫耳比值範圍為1~20 %。更佳地,該含鈦(IV)活化劑與該鎂源的莫耳比值範圍為1~5 %。最佳地,該含鈦(IV)活化劑與該鎂源的莫耳比值為2 %,所製得的α-堇青石螢光粉體具有最高的藍光放射強度。Preferably, the molar ratio of the titanium (IV)-containing activator to the magnesium source ranges from 1 to 20%. More preferably, the molar ratio of the titanium (IV)-containing activator to the magnesium source ranges from 1 to 5%. Preferably, the molar ratio of the titanium (IV)-containing activator to the magnesium source is 2%, and the prepared α-cordierite fluorescent powder has the highest blue light emission intensity.
較佳地,該含銪(III)活化劑與該鎂源的莫耳比值範圍為1~20 %。更佳地,該含銪(III)活化劑與該鎂源的莫耳比值範圍為1~10 %。最佳地,該含銪(III)活化劑與該鎂源的莫耳比值為6 %,所製得的α-堇青石螢光粉體具有最高的紅光放射強度。Preferably, the molar ratio of the europium (III)-containing activator to the magnesium source ranges from 1 to 20%. More preferably, the molar ratio of the europium (III)-containing activator to the magnesium source ranges from 1 to 10%. Preferably, the molar ratio of the europium (III)-containing activator to the magnesium source is 6%, and the prepared α-cordierite fluorescent powder has the highest red light emission intensity.
較佳地,該含鈰(III)活化劑與該鎂源的莫耳比值範圍為1~20 %。更佳地,該含鈰(III)活化劑與該鎂源的莫耳比值範圍為1~5 %,所製得的α-堇青石螢光粉體具有較高的藍光放射強度。最佳地,該含鈰(III)活化劑與該鎂源的莫耳比值範圍為2 %,所製得的α-堇青石螢光粉體具有最高的藍光放射強度。Preferably, the molar ratio of the cerium (III)-containing activator to the magnesium source ranges from 1 to 20%. More preferably, the molar ratio of the cerium (III)-containing activator to the magnesium source is in the range of 1-5%, and the prepared α-cordierite fluorescent powder has high blue light emission intensity. Preferably, the molar ratio of the cerium (III)-containing activator to the magnesium source is 2%, and the prepared α-cordierite fluorescent powder has the highest blue light emission intensity.
[[ 步驟step (2)](2)]
本發明製備方法的步驟(2)為於該前驅液中加入鹽酸並進行水解反應,以獲得透明溶膠。The step (2) of the preparation method of the present invention is to add hydrochloric acid to the precursor solution and perform a hydrolysis reaction to obtain a transparent sol.
較佳地,該鹽酸與該鎂源的莫耳比值範圍為0.3~0.5。若鹽酸與鎂源的莫耳比值小於0.3或大於0.5,所製得的溶膠或凝膠的外觀透明度較低。在本發明的具體實施例中,該鹽酸與該鎂源的莫耳比值為0.4。Preferably, the molar ratio of the hydrochloric acid to the magnesium source ranges from 0.3 to 0.5. If the molar ratio of the hydrochloric acid to the magnesium source is less than 0.3 or greater than 0.5, the resulting sol or gel will have low apparent transparency. In a specific embodiment of the present invention, the molar ratio of the hydrochloric acid to the magnesium source is 0.4.
較佳地,在該步驟(2)中,是於溫度範圍為25~30℃及相對濕度範圍為50~85%的環境進行該水解反應1~2小時。在本發明的具體實施例中,是於25℃的環境進行該水解反應2小時。Preferably, in this step (2), the hydrolysis reaction is performed in an environment with a temperature range of 25 to 30° C. and a relative humidity of 50 to 85% for 1 to 2 hours. In a specific embodiment of the present invention, the hydrolysis reaction is carried out in an environment of 25° C. for 2 hours.
[[ 步驟step (3)](3)]
本發明製備方法的步驟(3)為使該透明溶膠進行縮聚合反應,以獲得透明凝膠。The step (3) of the preparation method of the present invention is to perform a polycondensation reaction on the transparent sol to obtain a transparent gel.
較佳地,在該步驟(3)中,是於溫度範圍為25~30℃及相對濕度範圍為50~85%的環境進行該縮聚合反應。在本發明的具體實施例中,是於溫度為25℃及相對濕度為55%的環境進行該縮聚合反應。Preferably, in this step (3), the polycondensation reaction is carried out in an environment with a temperature range of 25-30° C. and a relative humidity range of 50-85%. In a specific embodiment of the present invention, the polycondensation reaction is carried out in an environment with a temperature of 25° C. and a relative humidity of 55%.
在本發明的具體實施例中,是進行該縮聚合反應35小時~37.5小時。In a specific embodiment of the present invention, the polycondensation reaction is carried out for 35 hours to 37.5 hours.
[[ 步驟step (4)](4)]
本發明製備方法的步驟(4)包括將該透明凝膠乾燥後,在1300℃的溫度下進行第一退火處理,以獲得該α-堇青石螢光粉體。Step (4) of the preparation method of the present invention includes drying the transparent gel, and then performing a first annealing treatment at a temperature of 1300° C. to obtain the α-cordierite fluorescent powder.
在本發明的具體實施例中,是以120℃的溫度將該透明凝膠乾燥並細化成膠體粉末。In a specific embodiment of the present invention, the transparent gel is dried and refined into colloidal powder at a temperature of 120°C.
較佳地,在該步驟(4)中,是於1300℃的空氣氣氛中進行該第一退火處理2~6小時。Preferably, in the step (4), the first annealing treatment is performed in an air atmosphere of 1300° C. for 2-6 hours.
較佳地,該步驟(4)還包括在該第一退火處理後,再於1100℃的氮氫混合氣氛中進行第二退火處理2小時,可增加所製得的錳活化α-堇青石螢光粉體(α-堇青石:Mn 2+)的綠光放射強度及色飽和度,以及鈰活化α-堇青螢光粉體(α-堇青石:Ce 3+)的藍光放射強度及色飽和度。且當該含錳(II)活化劑或該含鈰(III)活化劑與該鎂源的莫耳比值為2 %時,所製得的α-堇青石螢光粉體具有最高的放射強度。 Preferably, the step (4) further includes performing a second annealing treatment in a nitrogen-hydrogen mixed atmosphere at 1100° C. for 2 hours after the first annealing treatment, which can increase the manganese-activated α-cordierite fluoride obtained. Green light emission intensity and color saturation of light powder (α-cordierite: Mn 2+ ), and blue light emission intensity and color of cerium-activated α-cordierite fluorescent powder (α-cordierite: Ce 3+ ) saturation. And when the molar ratio of the manganese (II)-containing activator or the cerium (III)-containing activator and the magnesium source is 2%, the prepared α-cordierite fluorescent powder has the highest radiation intensity.
在本發明的部分具體實施例中,錳活化α-堇青石螢光粉體(α-堇青石:Mn 2+)經波長450 nm的藍光激發後,產生的放射光為CIE色度座標之x座標值位於0.238~0.261範圍間及y座標值位於0.661~0.701範圍間的綠光。 In some specific embodiments of the present invention, after the manganese-activated α-cordierite fluorescent powder (α-cordierite: Mn 2+ ) is excited by blue light with a wavelength of 450 nm, the emitted light is x of the CIE chromaticity coordinate The green light with the coordinate value in the range of 0.238~0.261 and the y-coordinate value in the range of 0.661~0.701.
在本發明的部分具體實施例中,該鉻活化α-堇青螢光粉體(α-堇青石:Cr 3+)經波長398 nm的藍紫光激發後,產生的放射光為CIE色度座標之x座標值位於0.7315~0.7319範圍間及y座標值位於0.2681~0.2685範圍間的紅光。 In some specific embodiments of the present invention, after the chromium-activated α-cordierite fluorescent powder (α-cordierite: Cr 3+ ) is excited by blue-violet light with a wavelength of 398 nm, the emitted light is CIE chromaticity coordinates The red light with the x-coordinate value in the range of 0.7315~0.7319 and the y-coordinate value in the range of 0.2681~0.2685.
在本發明的部分具體實施例中,該鈦活化α-堇青螢光粉體(α-堇青石:Ti 4+)經波長265 nm的紫外光激發後,產生的放射光為CIE色度座標之x座標值位於0.151~0.168範圍間及y座標值位於0.238~0.247範圍間的藍光。 In some specific embodiments of the present invention, after the titanium-activated α-cordierite fluorescent powder (α-cordierite: Ti 4+ ) is excited by ultraviolet light with a wavelength of 265 nm, the emitted light is CIE chromaticity coordinates The blue light whose x-coordinate value is in the range of 0.151~0.168 and the y-coordinate value is in the range of 0.238~0.247.
在本發明的部分具體實施例中,該銪活化α-堇青螢光粉體(α-堇青石:Eu 3+)經波長393 nm的近紫外光激發後,產生的放射光為CIE色度座標之x座標值位於0.583~0.605範圍間及y座標值位於0.362~0.381範圍間的紅光。 In some specific embodiments of the present invention, after the europium-activated α-cordierite fluorescent powder (α-cordierite: Eu 3+ ) is excited by near-ultraviolet light with a wavelength of 393 nm, the emitted light is CIE chromaticity The red light with the x-coordinate value of the coordinates in the range of 0.583~0.605 and the y-coordinate value in the range of 0.362~0.381.
在本發明的部分具體實施例中,該鈰活化α-堇青螢光粉體(α-堇青石:Ce 3+)經波長316 nm的紫外光激發後,產生的放射光為CIE色度座標之x座標值位於0.150~0.156範圍間及y座標值位於0.106~0.142範圍間的藍光。 In some specific embodiments of the present invention, after the cerium-activated α-cordierite fluorescent powder (α-cordierite: Ce 3+ ) is excited by ultraviolet light with a wavelength of 316 nm, the emitted light is CIE chromaticity coordinates The blue light whose x-coordinate value is in the range of 0.150~0.156 and the y-coordinate value is in the range of 0.106~0.142.
本發明將就以下實施例來作進一步說明,但應瞭解的是,以下實施例僅為例示說明之用,而不應被解釋為本發明實施之限制。The present invention will be further described with respect to the following examples, but it should be understood that the following examples are only used for illustration and should not be construed as a limitation of the implementation of the present invention.
《製備例、比較製備例的製備》"Preparation of Preparation Examples and Comparative Preparation Examples"
以下所述的製備例及比較製備例的製法包括如下所述的步驟: 步驟(1):在於25℃的環境中,取0.2莫耳的甲醇鎂、0.4莫耳的氯化鋁及0.5莫耳的四乙氧基矽烷溶於乙醇(溶劑)中並攪拌1小時,形成前驅液。 步驟(2):於該前驅液中加入鹽酸,並於25℃及相對濕度範圍為50%~85%的環境中進行水解反應2小時,獲得溶膠。 步驟(3):將該溶膠於25℃且相對溼度為55%的環境中進行縮聚合反應後獲得凝膠。 The preparation methods of the following preparation examples and comparative preparation examples include the steps described below: Step (1): in an environment of 25° C., dissolve 0.2 moles of magnesium methoxide, 0.4 moles of aluminum chloride and 0.5 moles of tetraethoxysilane in ethanol (solvent) and stir for 1 hour to form precursor fluid. Step (2): adding hydrochloric acid to the precursor solution, and performing a hydrolysis reaction at 25° C. and an environment with a relative humidity ranging from 50% to 85% for 2 hours to obtain a sol. Step (3): The sol is subjected to a polycondensation reaction at 25° C. and a relative humidity of 55% to obtain a gel.
《實施例、比較例的製備》"Preparation of Examples and Comparative Examples"
以下所述的實施例及比較例的製法包括如下所述的步驟: 步驟(1):在25℃的環境中,取0.2莫耳的甲醇鎂、0.4莫耳的氯化鋁及0.5莫耳的四乙氧基矽烷溶於乙醇(溶劑)中混合後,再加入活化劑混合並攪拌1小時,形成前驅液。 步驟(2):於該前驅液中加入鹽酸並於25℃及相對濕度範圍為50%~85%的環境中進行水解反應2小時,獲得溶膠。 步驟(3):將該溶膠於25℃且相對溼度為55%的環境中進行縮聚合反應後獲得凝膠。 步驟(4):將該凝膠於120℃下進行乾燥並細化成膠體粉末,接著,使該膠體粉末在1300℃的空氣氣氛中進行第一退火處理2~6小時後,可選擇性地再將經該第一退火處理的該膠體粉末在1100℃的氮氫混合氣氛中進行第二退火處理2小時,退火後冷卻至室溫,即獲得粉體產物。 The preparation methods of the following examples and comparative examples include the steps described below: Step (1): in the environment of 25 ° C, take 0.2 mol of magnesium methoxide, 0.4 mol of aluminum chloride and 0.5 mol of tetraethoxysilane, dissolve in ethanol (solvent) and mix, and then add activation The reagents were mixed and stirred for 1 hour to form a precursor solution. Step (2): adding hydrochloric acid to the precursor solution and performing a hydrolysis reaction at 25° C. and in an environment with a relative humidity ranging from 50% to 85% for 2 hours to obtain a sol. Step (3): The sol is subjected to a polycondensation reaction at 25° C. and a relative humidity of 55% to obtain a gel. Step (4): the gel is dried at 120° C. and refined into colloidal powder. Next, the colloidal powder is subjected to a first annealing treatment at 1300° C. The colloidal powder subjected to the first annealing treatment is subjected to a second annealing treatment in a nitrogen-hydrogen mixed atmosphere at 1100° C. for 2 hours, and then cooled to room temperature after annealing to obtain a powder product.
其中,每一製備例及比較製備例的製法中鹽酸與鎂源的莫耳比值,以及每一實施例及比較例的製法中鹽酸與鎂源的莫耳比值、活化劑的種類及用量,及退火處理的條件整理於以下的總表中。Wherein, the molar ratio of hydrochloric acid and magnesium source in the preparation method of each preparation example and comparative preparation example, and the molar ratio of hydrochloric acid and magnesium source, the type and consumption of activator in the preparation method of each embodiment and comparative example, and The conditions of the annealing treatment are summarized in the following summary table.
總表
《溶膠與凝膠外觀狀態"Sol and Gel Appearance State (( 鹽酸的莫耳molar hydrochloride /Mg/Mg 源的莫耳=Moles of source = 0~1.0)0~1.0) 》》
表1
參閱表1可知,製法中有添加鹽酸且鹽酸與鎂源的莫耳比值在0.3~0.5範圍內(製備例1及2),所製得的溶膠外觀清澈及凝膠外觀透明。然而,製法中未添加鹽酸(比較製備例1)、鹽酸與鎂源的莫耳比值小於0.3(比較製備例2~3),及鹽酸與鎂源的莫耳比值大於0.5(比較製備例4~5)所製得的溶膠外觀呈現混濁且凝膠外觀呈現半透明或白色不透明。Referring to Table 1, it can be seen that hydrochloric acid is added in the preparation method and the molar ratio of hydrochloric acid and magnesium source is in the range of 0.3 to 0.5 (preparation examples 1 and 2), and the obtained sol has a clear appearance and a transparent gel appearance. However, do not add hydrochloric acid in the preparation method (compare preparation example 1), the molar ratio of hydrochloric acid and magnesium source is less than 0.3 (compare preparation examples 2~3), and the molar ratio of hydrochloric acid and magnesium source is greater than 0.5 (compare preparation example 4~ 5) The appearance of the prepared sol is turbid and the appearance of the gel is translucent or white opaque.
由上述可知,製法中有添加鹽酸且鹽酸與鎂源的莫耳比值範圍為0.3~0.5,所製得的溶膠外觀清澈及凝膠外觀透明,證明在本發明製法中透過添加適量的鹽酸能促進解膠並均勻水解作用,進而後續能得到透明溶膠及透明凝膠。此外,本發明製法中有添加鹽酸且鹽酸與鎂源的莫耳比值範圍為0.3~0.5,所以即使在本發明製法中有使用活化劑也不會影響溶膠及凝膠外觀,且所製得的溶膠外觀清澈及凝膠外觀透明。As can be seen from the above, hydrochloric acid is added in the preparation method, and the molar ratio of hydrochloric acid to magnesium source is in the range of 0.3 to 0.5, the appearance of the prepared sol is clear and the appearance of the gel is transparent, which proves that in the preparation method of the present invention, by adding an appropriate amount of hydrochloric acid can promote The gel is disintegrated and hydrolyzed uniformly, and then a transparent sol and a transparent gel can be obtained subsequently. In addition, hydrochloric acid is added in the preparation method of the present invention and the molar ratio of the hydrochloric acid to the magnesium source is in the range of 0.3 to 0.5, so even if an activator is used in the preparation method of the present invention, the appearance of the sol and gel will not be affected, and the prepared The sol is clear in appearance and the gel is transparent in appearance.
《" X-X- 光繞射light diffraction (X-ray diffraction(X-ray diffraction ,, XRD)XRD) 分析》analyze"
利用X-光繞射儀(廠商:Bruker,型號:D8 Advance)對粉體產物進行X-光繞射分析,所得的X-光繞射圖如圖1~5所示。其中,圖1是實施例1、2、4~6及比較例1的粉體產物的X-光繞射圖,圖2是實施例16~17、23、25~26及比較例2的粉體產物的X-光繞射圖,圖3是實施例27~28、34、36~37及比較例3的粉體產物的X-光繞射圖,圖4是實施例38~39、43、47~48及比較例4的粉體產物的X-光繞射圖,圖5是實施例49~53及比較例5的粉體產物的X-光繞射圖。The powder product was subjected to X-ray diffraction analysis using an X-ray diffractometer (manufacturer: Bruker, model: D8 Advance), and the obtained X-ray diffraction patterns are shown in Figures 1-5. 1 is the X-ray diffraction diagram of the powder products of Examples 1, 2, 4-6 and Comparative Example 1, and FIG. 2 is the powders of Examples 16-17, 23, 25-26 and Comparative Example 2 The X-ray diffraction diagram of the bulk product, FIG. 3 is the X-ray diffraction diagram of the powder products of Examples 27~28, 34, 36~37 and Comparative Example 3, and FIG. 4 is the X-ray diffraction diagram of Examples 38~39, 43 , 47-48 and the X-ray diffraction diagrams of the powder products of Comparative Example 4, FIG. 5 is the X-ray diffraction diagrams of the powder products of Examples 49-53 and Comparative Example 5.
參閱圖1~5,可知即使摻雜不同的活化劑的種類及濃度,經1300℃退火所製得的粉體產物皆為單相α-堇青石(α-Mg 2Al 4Si 5O 18;JCPDS Card no. 13-0293),均無其他相存在,說明活化劑中的Mn 2+離子、Cr 3+離子、Ti 4+離子、Eu 3+離子或Ce 3+離子可分別固溶於α-Mg 2Al 4Si 5O 18主體晶格中。需補充說明的是,在1300℃的空氣氣氛中進行第一退火處理後,再於1100℃的氮氫混合氣氛中進行第二退火處理,亦可得到相同結果,即所製得的粉體產物皆為單相α-堇青石。 Referring to FIGS. 1 to 5, it can be seen that even if different types and concentrations of activators are doped, the powder products obtained by annealing at 1300°C are all single-phase α-cordierite (α-Mg 2 Al 4 Si 5 O 18 ; JCPDS Card no. 13-0293), no other phases exist, indicating that Mn 2+ ions, Cr 3+ ions, Ti 4+ ions, Eu 3+ ions or Ce 3+ ions in the activator can be dissolved in α -Mg 2 Al 4 Si 5 O 18 in the host lattice. It should be added that after the first annealing treatment is performed in an air atmosphere of 1300°C, and then the second annealing treatment is performed in a nitrogen-hydrogen mixed atmosphere at 1100°C, the same result can also be obtained, that is, the obtained powder product. All are single-phase α-cordierite.
另要補充說明的是,若退火溫度低於1300℃時所製得的粉體會伴隨一些異質相,例如μ-堇青石(μ-Mg 2Al 4Si 5O 18)、鎂鋁尖晶石(MgAl 2O 4)、富鋁紅柱石(Al 6SiO 2O 13)及鎂橄欖石(Mg 2SiO 4)。此外,當退火溫度為1300℃,退火時間為6小時所製得的粉體產物,其α-Mg 2Al 4Si 5O 18的繞射峰強度較退火時間為2小時所製得的粉體產物更高,顯示增加退火時間所製得的粉體產物的結晶性較高。 It should be added that if the annealing temperature is lower than 1300°C, the powder obtained will be accompanied by some heterogeneous phases, such as μ-cordierite (μ-Mg 2 Al 4 Si 5 O 18 ), magnesium aluminum spinel ( MgAl 2 O 4 ), mullite (Al 6 SiO 2 O 13 ) and forsterite (Mg 2 SiO 4 ). In addition, when the annealing temperature is 1300°C and the annealing time is 6 hours, the diffraction peak intensity of α-Mg 2 Al 4 Si 5 O 18 is higher than that of the powder obtained by annealing for 2 hours. The product is higher, indicating that the crystallinity of the powder product obtained by increasing the annealing time is higher.
以下表2~表6中各實施例及比較例的α-Mg 2Al 4Si 5O 18的平均晶粒大小是依據Scherrer方程式計算得到。 The average grain size of α-Mg 2 Al 4 Si 5 O 18 in each of the Examples and Comparative Examples in Tables 2 to 6 below is calculated according to the Scherrer equation.
表2
表3
表4
表5
表6
表2~表6的結果顯示,當活化劑的種類為氯化錳(II)、氯化銪(III)及氯化鈰(III)時,α-Mg 2Al 4Si 5O 18晶粒大小隨著活化劑的用量增加而增大。當活化劑的種類為氯化鉻(III)及異丙醇鈦(IV)時,α-Mg 2Al 4Si 5O 18晶粒大小隨著活化劑的用量增加而縮小。 The results in Tables 2 to 6 show that when the types of activators are manganese (II) chloride, europium (III) chloride and cerium (III) chloride, the grain size of α-Mg 2 Al 4 Si 5 O 18 It increases with the increase of the amount of activator. When the type of activator is chromium(III) chloride and titanium(IV) isopropoxide, the grain size of α-Mg 2 Al 4 Si 5 O 18 decreases with the increase of the amount of activator.
《掃描式電子顯微鏡"Scanning Electron Microscope (Scanning Electron Microscope(Scanning Electron Microscope ,, SEM)SEM) 分析》analyze"
利用掃描式電子顯微鏡(廠商:JEOL,型號:JSM-7600F)對粉體產物進行外觀分析,所得的SEM照片如圖6~10所示。其中,圖6是實施例2的SEM照片,圖7是實施例17的SEM照片,圖8是實施例28的SEM照片,圖9是實施例39的SEM照片,圖10是實施例50的SEM照片。The appearance of the powder product was analyzed by a scanning electron microscope (manufacturer: JEOL, model: JSM-7600F), and the obtained SEM photos are shown in Figures 6-10. 6 is the SEM photograph of Example 2, FIG. 7 is the SEM photograph of Example 17, FIG. 8 is the SEM photograph of Example 28, FIG. 9 is the SEM photograph of Example 39, and FIG. 10 is the SEM photograph of Example 50 photo.
參閱圖6~10,可知上述實施例所製得的粉體產物皆呈粒狀,其中,實施例2(圖6)的粉體產物的平均一次粒徑大小約為55 nm,實施例17(圖7)的粉體產物的平均一次粒徑大小約為51 nm,實施例28(圖8)的粉體產物的平均一次粒徑大小約為52 nm,實施例39(圖9)的粉體產物的平均一次粒徑大小約為58 nm,實施例50(圖10)的平均一次粒徑大小約為56 nm,說明本發明的製備方法可製得具有奈米粒徑的α-堇青石螢光粉體,而粉體的平均粒徑隨摻雜活化劑的種類不同而略有差異,其中,摻雜含鉻(III)活化劑及含鈦(IV)活化劑者所製得的粉體的平均粒徑較細,摻雜含錳(II)活化劑、含銪(III)活化劑及含鈰(III)活化劑者所製得的粉體的平均粒徑較大,與前述《X-光繞射分析》所得到的分析結果相符。Referring to Figures 6 to 10, it can be seen that the powder products prepared in the above-mentioned embodiments are all granular, wherein, the average primary particle size of the powder products of Example 2 (Figure 6) is about 55 nm, and Example 17 ( The average primary particle size of the powder product in Figure 7) is about 51 nm, the average primary particle size of the powder product in Example 28 (Figure 8) is about 52 nm, and the powder in Example 39 (Figure 9) is about 52 nm in size. The average primary particle size of the product is about 58 nm, and the average primary particle size of Example 50 (FIG. 10) is about 56 nm, indicating that the preparation method of the present invention can obtain α-cordierite fluoride with nanoparticle size. Light powder, and the average particle size of the powder varies slightly with the type of doping activator. Among them, the powder prepared by doping chromium (III) activator and titanium (IV) activator The average particle size of the powder is relatively fine, and the average particle size of the powder prepared by doping with manganese (II) activator, europium (III) activator and cerium (III) activator is larger, which is the same as the aforementioned "X". The analysis results obtained by "Light Diffraction Analysis" are consistent.
《紫外光"Ultraviolet Light -- 可見光visible light (UV-Visible Spectroscopy)(UV-Visible Spectroscopy) 光譜分析》Spectral Analysis"
利用紫外光-可見光光譜儀(廠商:Hitachi,型號:U3010)對粉體產物進行分析,所得結果如圖11~16所示。The powder product was analyzed by a UV-Vis spectrometer (manufacturer: Hitachi, model: U3010), and the results obtained are shown in Figures 11-16.
由圖11可知,比較例1(未摻雜活化劑)的粉體產物於波長280 nm開始有明顯吸收,吸收峰在220 nm附近,說明220~300 nm為主體的本質吸收。而實施例2、4及5(摻雜含錳(II)活化劑)的粉體產物除了於波長300 nm開始有本質吸收,且可觀察到於350~550 nm處有明顯吸收,為典型電子在Mn 2+離子的 4D能階與 4G能階的躍遷,隨含錳(II)活化劑的用量增加,粉體產物的吸收邊界呈紅移。 It can be seen from Figure 11 that the powder product of Comparative Example 1 (without activator) has obvious absorption at the wavelength of 280 nm, and the absorption peak is around 220 nm, indicating that 220-300 nm is the main intrinsic absorption. The powder products of Examples 2, 4 and 5 (doped with manganese (II) activator) have intrinsic absorption at the wavelength of 300 nm, and obvious absorption can be observed at 350-550 nm, which is a typical electron During the transition between the 4 D energy level and the 4 G energy level of Mn 2+ ions, the absorption boundary of the powder product showed a red shift with the increase of the amount of manganese(II)-containing activator.
由圖12可知實施例17、23及25(摻雜鉻(III)活化劑)的粉體產物除了主體的本質吸收,另外分別於400 nm及558 nm有顯著吸收峰,為典型電子在Cr 3+離子 4A 2→ 4T 1及 4A 2→ 4T 2能階的躍遷。 It can be seen from Figure 12 that the powder products of Examples 17, 23 and 25 (doped with chromium (III) activator) have significant absorption peaks at 400 nm and 558 nm in addition to the intrinsic absorption of the main body, which are typical electrons in Cr 3 + ion 4 A 2 → 4 T 1 and 4 A 2 → 4 T 2 energy level transitions.
由圖13可知實施例28、34及36(摻雜含鈦(IV)活化劑)的粉體產物在380 nm附近開始有明顯吸收,至250 nm後呈顯著吸收,且在450~600 nm波段沒有觀察到任何關Ti 4+離子特性吸收,說明250~380 nm處的吸收源於Ti 4+離子的電荷轉移躍遷。 It can be seen from Figure 13 that the powder products of Examples 28, 34 and 36 (doped with a titanium (IV) activator) start to have obvious absorption around 380 nm, and show significant absorption after 250 nm, and the 450-600 nm band No characteristic absorption of Ti 4+ ions was observed, indicating that the absorption at 250~380 nm originates from the charge transfer transition of Ti 4+ ions.
由圖14可知實施例39、43及47(摻雜含銪(III)活化劑)的粉體產物除了主體的本質吸收,且可觀察到於393 nm及465 nm處有明顯吸收峰,為典型電子在Eu 3+離子之 7F 0→ 5L 6及 7F 0→ 5D 2能階的躍遷。 From Figure 14, it can be seen that the powder products of Examples 39, 43 and 47 (doped with a europium (III) activator) have the intrinsic absorption of the main body, and obvious absorption peaks at 393 nm and 465 nm can be observed, which are typical The transition of electrons in Eu 3+ ions 7 F 0 → 5 L 6 and 7 F 0 → 5 D 2 energy levels.
由圖15可知實施例50~52(摻雜含鈰(III)活化劑)的粉體產物在400 nm開始有明顯吸收,除了主體的本質吸收,且於310 nm處呈顯著吸收峰,為典型電子在Ce 3+離子之4f–5d 能階的躍遷。 It can be seen from Figure 15 that the powder products of Examples 50 to 52 (doped with cerium (III) activator) have obvious absorption at 400 nm, except for the intrinsic absorption of the main body, and show a significant absorption peak at 310 nm, which is typical The transition of electrons in the 4f–5d energy level of the Ce 3+ ion.
此外,依Tauc關係式(αhν) 2= A(hν−Eg)可評估其能隙值,其中α是吸收係數,A是躍遷常數,Eg為能隙值,hν為入射光子的能量,以(αhν) 2與hv作圖可呈現Tauc曲線, Tauc曲線在縱座標的截距即為能隙值Eg。 In addition, the energy gap value can be estimated according to the Tauc relation (αhν) 2 = A(hν−Eg), where α is the absorption coefficient, A is the transition constant, Eg is the energy gap value, and hν is the energy of the incident photon, with ( αhν) 2 and hv can be plotted to show the Tauc curve, and the intercept of the Tauc curve on the ordinate is the energy gap value Eg.
圖16為實施例2、4、5及比較例1(摻雜含錳(II)活化劑),即圖11對應的Tauc曲線,結果整理於下表7中。以類似方法分別將上述圖12~15中的實施例利用(αhν) 2與hv作圖,結果整理於下表8中。 FIG. 16 shows Examples 2, 4, 5 and Comparative Example 1 (doping with a manganese (II)-containing activator), that is, the Tauc curve corresponding to FIG. 11 , and the results are summarized in Table 7 below. In a similar way, the above examples in Figures 12 to 15 were plotted using (αhν) 2 and hv, respectively, and the results are summarized in Table 8 below.
表7
表8
由表7及表8可知,隨著活化劑的用量增加,粉體產物的吸收邊帶均呈紅移,且能隙值略微降低。It can be seen from Tables 7 and 8 that with the increase of the dosage of the activator, the absorption sidebands of the powder products all show a red shift, and the energy gap value decreases slightly.
《螢光光譜儀"Fluorescence Spectrometer (Fluorescence spectroscopy)(Fluorescence spectroscopy) 分析》analyze"
利用螢光光譜儀(廠商:Hitachi,型號:F-7000)對粉體產物進行分析,所得結果如圖17~24所示。The powder product was analyzed by a fluorescence spectrometer (manufacturer: Hitachi, model: F-7000), and the obtained results are shown in Figures 17-24.
〈< 分析方法一:光致發光分析〉Analysis method 1: Photoluminescence analysis>
以螢光光譜儀量測實施例2(活化劑為用量2 %的氯化錳,在1300℃的空氣氣氛中退火2小時),及實施例8(活化劑為用量2 %的氯化錳,在1300℃的空氣氣氛中退火2小時後,再於1100℃的氮氫混合氣氛中退火2小時)所製得的粉體產物在波長範圍為200~650 nm之光致發光的激發光譜(圖17)及放射光譜(圖18)。以螢光光譜儀量測實施例17(活化劑為用量2 %的氯化鉻,在1300℃的空氣氣氛中退火2小時)所製得的粉體產物在波長範圍為200~800 nm之光致發光的激發光譜及放射光譜(圖19)。以螢光光譜儀量測實施例28(活化劑為用量2 %的異丙醇鈦,在1300℃的空氣氣氛中退火2小時)所製得的粉體產物在波長範圍為200~700 nm之光致發光的激發光譜及放射光譜(圖20)。以螢光光譜儀量測實施例39(活化劑為用量2 %的氯化銪,在1300℃的空氣氣氛中退火2小時)所製得的粉體產物在波長範圍為200~650 nm之光致發光的激發光譜(圖21)及放射光譜(圖22)。以螢光光譜儀量測實施例50(活化劑為用量2%的氯化鈰,在1300℃的空氣氣氛中退火2小時),及實施例55(活化劑用量2%的氯化鈰,在1300℃的空氣氣氛中退火2小時後,再於1100℃的氮氫混合氣氛中退火2小時)所製得的粉體產物在波長範圍為200~650 nm之光致發光的激發光譜(圖23)及放射光譜(圖24)。Measure embodiment 2 (activator is the manganese chloride of
由圖17及18可以發現,實施例2及8的粉體產物分別於360 nm、384 nm、426 nm及450 nm有顯著激發峰,為典型電子在Mn 2+離子的 4D與 4G能階的躍遷,波峰255 nm為主體的吸收,與前述《紫外光-可見光光譜分析》所得到的結果相符,最大激發峰的波長均為450 nm。以波長為450 nm的激發光(λ ex= 450 nm)激發實施例2及8的粉體產物皆會得到波長為514或520 nm之單一放射波峰,此源於電子在Mn 2+離子之 4T 1→ 6A 1能階的躍遷所致,說明本發明製備方法所製得的錳活化α-堇青石螢光粉體(α-堇青石:Mn 2+)確實能放射出具有主要放射波峰為514~520 nm(λ em= 514 nm 或 λ em= 520 nm)的綠光。此外,相較於實施例2僅在空氣氣氛中進行第一退火處理所製得的粉體產物,實施例8先在空氣氣氛中進行第一退火處理後再於1100℃及氮氫混合氣氛(還原氣氛)中進行第二退火處理所製得的粉體產物則具有較高的發光強度,且會增加Mn 2+離子的結晶場強度,故放射波峰由514 nm紅移至520 nm。需補充說明的是,摻雜不同用量的含錳(II)活化劑所製得的粉體產物均會得到相似的結果,但含錳(II)活化劑的用量會影響粉體產物的發光強度。 It can be found from Figures 17 and 18 that the powder products of Examples 2 and 8 have significant excitation peaks at 360 nm, 384 nm, 426 nm and 450 nm, respectively, which are the 4 D and 4 G energies of typical electrons in Mn 2+ ions. Step transition, the peak 255 nm is the absorption of the main body, which is consistent with the results obtained in the aforementioned "ultraviolet light-visible light spectrum analysis", and the wavelength of the maximum excitation peak is 450 nm. Exciting the powder products of Examples 2 and 8 with excitation light with a wavelength of 450 nm (λ ex = 450 nm) will both obtain a single emission peak with a wavelength of 514 or 520 nm, which originates from electrons at 4 of the Mn 2+ ions. It is caused by the transition of T 1 → 6 A 1 energy level, indicating that the manganese-activated α-cordierite fluorescent powder (α-cordierite: Mn 2+ ) prepared by the preparation method of the present invention can indeed emit a main emission peak. It is green light at 514~520 nm (λ em = 514 nm or λ em = 520 nm). In addition, compared with the powder product obtained by only performing the first annealing treatment in an air atmosphere in Example 2, Example 8 first performed the first annealing treatment in an air atmosphere, and then performed the first annealing treatment at 1100° C. in a nitrogen-hydrogen mixed atmosphere ( The powder product obtained by the second annealing treatment in a reducing atmosphere) has a higher luminescence intensity and will increase the crystallization field intensity of Mn 2+ ions, so the emission peak is red-shifted from 514 nm to 520 nm. It should be added that the powder products prepared by doping different amounts of manganese (II)-containing activators will obtain similar results, but the amount of manganese (II)-containing activators will affect the luminous intensity of the powder products. .
由圖19可以發現,實施例17的粉體產物於波長為398 nm及547 nm有明顯激發峰,分別為電子在Cr 3+離子之 4A 2→ 4T 1及 4A 2→ 4T 2能階的躍遷,與前述《紫外光-可見光光譜分析》所得到的結果相符。以波長為398 nm的激發光(λ ex= 398 nm)激發實施例17的粉體產物後會得到波長696 nm的主要放射波峰(λ em= 696 nm),此為Cr 3+離子之R線的特性波,說明本發明製備方法所得的鉻活化α-堇青石螢光粉體(α-堇青石:Cr 3+)確實能放射出具有主要放射波峰為696 nm的紅光,且半高波寬(FWHM)僅8nm,表示具有窄的半高波寬及良好的紅光飽和度。此外,由圖19還可以發現,在波長676 nm及710 nm有微弱的放射峰,分別為Cr 3+離子之R′線及N線的特性波,表示Cr 3+離子分布均勻,故R′線及N線的發光強度相對較弱。需補充說明的是,摻雜不同用量的含鉻(III)活化劑所製得的粉體產物亦均會得到相似的結果,但含鉻(III)活化劑的摻雜用量會影響粉體產物的發光強度。 It can be found from Figure 19 that the powder product of Example 17 has obvious excitation peaks at wavelengths of 398 nm and 547 nm, which are the electrons in the Cr 3+ ions 4 A 2 → 4 T 1 and 4 A 2 → 4 T 2 , respectively. The transition of energy level is consistent with the results obtained in the aforementioned "ultraviolet light-visible light spectral analysis". After exciting the powder product of Example 17 with excitation light with a wavelength of 398 nm (λ ex = 398 nm), a main emission peak with a wavelength of 696 nm (λ em = 696 nm) will be obtained, which is the R line of Cr 3+ ions The characteristic wave shows that the chromium-activated α-cordierite fluorescent powder (α-cordierite: Cr 3+ ) obtained by the preparation method of the present invention can indeed emit red light with a main emission peak of 696 nm, and the half maximum wavelength (FWHM) is only 8nm, which means it has a narrow half-height width and good red light saturation. In addition, it can be found from Fig. 19 that there are weak emission peaks at the wavelengths of 676 nm and 710 nm, which are the characteristic waves of the R' line and the N line of the Cr 3+ ions respectively, indicating that the Cr 3+ ions are uniformly distributed, so R' The luminous intensity of the line and the N line is relatively weak. It should be added that the powder products prepared by doping different amounts of chromium (III)-containing activators will also obtain similar results, but the doping amount of chromium (III)-containing activators will affect the powder products. luminous intensity.
由圖20可以發現,實施例28的粉體產物於波長265 nm處有明顯激發峰,主要是由於Ti 4+離子的吸收,與前述《紫外光-可見光光譜分析》所得到的結果相符。以波長為265 nm的激發光(λ ex= 265 nm)激發實施例28的粉體產物後會得到放射波長範圍於350~650nm間,放射波峰為468 nm(λ em= 468 nm),顯示藍光放射特性,此寬廣的放射波段符合典型d 0錯合物離子發光特性,其主要是由TiO 6錯合物發光中心的躍遷所致。說明本發明製備方法所得的鈦活化α-堇青石螢光粉體(α-堇青石:Ti 4+)確實能放射出具有主要放射波峰為468 nm的藍光。需補充說明的是,摻雜不同用量的含鈦(IV)活化劑Ti所製得的粉體產物亦均會得到相似的結果,但含鈦(IV)活化劑的摻雜用量會影響粉體產物的發光強度。 It can be found from Figure 20 that the powder product of Example 28 has an obvious excitation peak at a wavelength of 265 nm, mainly due to the absorption of Ti 4+ ions, which is consistent with the results obtained in the aforementioned "Ultraviolet-Visible Spectral Analysis". After exciting the powder product of Example 28 with excitation light with a wavelength of 265 nm (λ ex = 265 nm), the emission wavelength range is between 350 and 650 nm, and the emission peak is 468 nm (λ em = 468 nm), showing blue light. The emission characteristic, this broad emission band is consistent with the typical d 0 complex ion luminescence characteristics, which is mainly caused by the transition of the luminescence center of the TiO 6 complex. It is indicated that the titanium-activated α-cordierite fluorescent powder (α-cordierite: Ti 4+ ) obtained by the preparation method of the present invention can indeed emit blue light with a main emission peak of 468 nm. It should be added that the powder products prepared by doping different amounts of titanium (IV)-containing activator Ti will also obtain similar results, but the doping amount of titanium (IV)-containing activator will affect the powder. The luminescence intensity of the product.
由圖21及22可以發現,實施例39的粉體產物於361 nm、379 nm、393 nm、416 nm、464 nm、530 nm及578 nm有顯著激發峰,為典型電子在Eu 3+離子的f–f能階的躍遷,小於300 nm的激發波為主體的本質吸收,與前述《紫外光-可見光光譜分析》所得到的結果相符。以波長為393 nm的激發光(λ ex= 393 nm)激發實施例39的粉體產物後會得到波峰為616 nm的主要放射波(λ em= 616 nm),為電子在Eu 3+離子的 5D 0→ 7F 2能階的躍遷,此外,在波長579 nm及590 nm附近有較弱放射峰,分別為Eu 3+離子的 5D 0→ 7F 0及 5D 0→ 7F 1能階的躍遷。說明本發明製備方法所得的銪活化α-堇青石螢光粉體(α-堇青石:Eu 3+)確實能放射出具有主要放射波峰為616 nm的紅光。需補充說明的是,摻雜不同用量的含銪(III)活化劑所製得的粉體產物亦均會得到相似的結果,但含銪(III)活化劑的摻雜用量會影響粉體產物的發光強度。 It can be found from Figures 21 and 22 that the powder product of Example 39 has significant excitation peaks at 361 nm, 379 nm, 393 nm, 416 nm, 464 nm, 530 nm and 578 nm, which are typical electrons in Eu 3+ ions. The transition of the f–f energy level, and the intrinsic absorption of the excitation wave less than 300 nm is the main body, which is consistent with the results obtained in the aforementioned "ultraviolet-visible light spectral analysis". After exciting the powder product of Example 39 with excitation light with a wavelength of 393 nm (λ ex = 393 nm), a main radiation wave with a peak of 616 nm (λ em = 616 nm) is obtained, which is the electron in the Eu 3+ ion. The transition of 5 D 0 → 7 F 2 energy level, in addition, there are weak emission peaks around 579 nm and 590 nm, which are 5 D 0 → 7 F 0 and 5 D 0 → 7 F 1 of Eu 3+ ions, respectively energy level transition. It shows that the europium-activated α-cordierite fluorescent powder (α-cordierite: Eu 3+ ) obtained by the preparation method of the present invention can indeed emit red light with a main emission peak of 616 nm. It should be added that the powder products prepared by doping different amounts of europium (III)-containing activators will also obtain similar results, but the doping amount of europium (III)-containing activators will affect the powder products. luminous intensity.
由圖23及24可以發現,分別以波長392 nm及420 nm模擬後,實施例50及55 的粉體產物分別於310 nm及316 nm有顯著激發峰,為典型電子在Ce 3+離子的4f–5d的躍遷,與前述《紫外光-可見光光譜分析》所得到的結果相符。分別以波長為310及316 nm的激發光(λ ex= 310 nm及λ ex= 316 nm)激發實施例50 及55 的粉體產物,會得到波峰為392 nm及420 nm之單一放射波(λ em= 392 nm及λ em= 420 nm),此源於電子在Ce 3+離子的5d→2F 7/2及5d→2F 5/2能階的躍遷,此外,相較於實施例50僅在空氣氣氛中進行第一退火處理所製得的粉體產物,實施例55先在空氣氣氛中進行第一退火處理後再於1100℃及氮氫混合氣氛(還原氣氛)中進行第二退火處理所製得的粉體產物則具有較高的發光強度,且會增加Ce 3+離子的結晶場強度,故放射波峰由392 nm紅移至420 nm,說明本發明製備方法所得的鈰活化α-堇青石螢光粉體(α-堇青石:Ce 3+)確實能放射出具有主要放射波峰為420 nm的藍光(λ em= 420 nm)。需補充說明的是,摻雜不同用量的含鈰(III)活化劑所製得的粉體產物均會得到相似的結果,但含鈰(III)活化劑的摻雜用量會影響粉體產物的發光強度。 From Figures 23 and 24, it can be found that after simulation with wavelengths of 392 nm and 420 nm, respectively, the powder products of Examples 50 and 55 have significant excitation peaks at 310 nm and 316 nm, which are typical electrons at 4f of Ce 3+ ions. The transition of -5d is consistent with the results obtained in the aforementioned "ultraviolet-visible light spectral analysis". The powder products of Examples 50 and 55 were excited by excitation light (λ ex = 310 nm and λ ex = 316 nm) with wavelengths of 310 and 316 nm, respectively, and single emission waves (λ ex = 310 nm and λ ex = 316 nm) with peaks at 392 nm and 420 nm were obtained. em = 392 nm and λ em = 420 nm), which originates from the transition of electrons at the 5d→2F 7/2 and 5d→2F 5/2 energy levels of Ce 3+ ions. The powder product obtained by the first annealing treatment in an air atmosphere, in Example 55, the first annealing treatment was carried out in an air atmosphere, and then the second annealing treatment was carried out at 1100° C. and a nitrogen-hydrogen mixed atmosphere (reducing atmosphere). The obtained powder product has higher luminous intensity, and will increase the crystallization field intensity of Ce 3+ ions, so the emission peak is red-shifted from 392 nm to 420 nm, indicating that the cerium-activated α-cordium obtained by the preparation method of the present invention The bluestone phosphor (α-cordierite: Ce 3+ ) can indeed emit blue light (λ em = 420 nm) with a main emission peak at 420 nm. It should be added that the powder products prepared by doping different amounts of cerium (III)-containing activators will obtain similar results, but the doping amount of cerium (III)-containing activators will affect the powder products. light intensity.
〈< 分析方法二:發光強度與衰減時間Analysis method 2: luminous intensity and decay time (( 餘暉afterglow )) 分析〉analyze>
利用該螢光光譜儀測試粉體產物在主要放射波峰(λ em)的相對發光強度(normalized emission intensity)及衰減時間(餘暉),所得結果如圖25~28及表9~13所示。 The relative luminescence intensity (normalized emission intensity) and decay time (afterglow) of the powder product at the main emission peak (λ em ) were measured by the fluorescence spectrometer. The results obtained are shown in Figures 25-28 and Tables 9-13.
表9
表10
表11
表12
表13
由圖25~28及表9~13可以發現,不論活化劑的用量)為多少,所製得的粉體產物皆具有短餘暉的特性,且退火處理的環境氣氛對粉體產物的衰減時間無明顯影響。特別值得一提的是,以摻雜含錳(II)活化劑所製得的粉體產物來說,相較於僅在空氣氣氛中進行第一退火處理所製得的粉體產物(實施例1~3),先在空氣氣氛中進行第一退火處理後再於氮氫混合氣氛(還原氣氛)中進行第二退火處理所製得的粉體產物(實施例7~15)的放射光會顯著增加綠光(λ em= 520 nm)強度,且其中含錳(II)活化劑的用量(Mn 2+/Mg)為2%所製得的粉體產物具有最佳的發光強度。摻雜含鈰(III)活化劑所製得的粉體產物亦有類似結果,先在空氣氣氛中進行第一退火處理後再於氮氫混合氣氛(還原氣氛)中進行第二退火處理所製得的粉體產物(實施例54~62)的放射光會顯著增加藍光(λ em= 420 nm)強度,且含鈰(III)活化劑的用量(Ce 3+/Mg)為2%所製得的粉體產物(實施例55)具有最佳的發光強度。此外,含鉻(III)活化劑的用量(Cr 3+/Mg)為2%且第一退火處理的時間為6小時所製得的粉體產物(實施例19)具有最佳的紅光(λ em= 696 nm)發光強度。含鈦(IV)活化劑的用量(Ti 4+/Mg)為2%且第一退火處理的時間為6小時所製得的粉體產物(實施例30)具有最佳的藍光(λ em=468 nm)發光強度。含銪(III)活化劑的用量(Eu 3+/Mg)為6%且第一退火處理的時間為6小時所製得的粉體產物(實施例45)具有最佳的紅光(λ em= 616 nm)發光強度。 From Figures 25 to 28 and Tables 9 to 13, it can be found that regardless of the amount of activator), the obtained powder products have the characteristics of short afterglow, and the ambient atmosphere of the annealing treatment has no effect on the decay time of the powder products. obvious impact. It is particularly worth mentioning that the powder products prepared by doping with manganese(II)-containing activator are compared with the powder products prepared by only performing the first annealing treatment in an air atmosphere (Example 1~3), the powder products (Examples 7~15) obtained by performing the first annealing treatment in an air atmosphere and then performing the second annealing treatment in a nitrogen-hydrogen mixed atmosphere (reducing atmosphere) will emit light. The intensity of green light (λ em = 520 nm) was significantly increased, and the powder product prepared with a manganese(II)-containing activator amount (Mn 2+ /Mg) of 2% had the best luminous intensity. The powder products prepared by doping with cerium (III)-containing activator also have similar results, first annealing in air atmosphere and then second annealing in nitrogen-hydrogen mixed atmosphere (reducing atmosphere). The radiation of the obtained powder products (Examples 54~62) will significantly increase the intensity of blue light (λ em = 420 nm), and the amount of cerium (III) activator (Ce 3+ /Mg) is 2%. The obtained powder product (Example 55) had the best luminous intensity. In addition, the powder product (Example 19) prepared with a chromium (III)-containing activator amount (Cr 3+ /Mg) of 2% and the first annealing treatment time of 6 hours had the best red light (Example 19). λ em = 696 nm) luminescence intensity. The powder product (Example 30) prepared with a titanium (IV)-containing activator dosage (Ti 4+ /Mg) of 2% and a first annealing treatment time of 6 hours has the best blue light (λ em = 468 nm) luminescence intensity. The powder product (Example 45) prepared with a Europium (III) activator dosage (Eu 3+ /Mg) of 6% and the first annealing treatment time of 6 hours has the best red light (λ em = 616 nm) luminescence intensity.
《" CIECIE 色度圖Chromaticity diagram (CIE chromaticity diagram)(CIE chromaticity diagram) 分析》analyze"
將待測的粉體產物被特定的激發光激發後以螢光光譜儀所測得的發光光譜,依照國際照明組織(International Commission on Illumination,CIE)所制定的標準三原色與三激值進行運算,以將該發光光譜轉換成一色度座標(X,Y)值,即得到該粉體產物被特定的激發光激發後所得的CIE 1931色度座標。其中,實施例1、2、8、12及14~15經波長為450 nm的激發光激發後所得的CIE 1931色度座標如圖29所示;實施例16~17、23及25~26經波長為398 nm的激發光激發後所得的CIE 1931色度座標如圖30所示;實施例27~28、34、36~37經波長為265 nm的激發光激發後所得的CIE 1931色度座標如圖31所示;實施例38~39、43及47~48經波長為393 nm的激發光激發後所得的CIE 1931色度座標如圖32所示;實施例49、54~55、59及61~62經波長為316 nm的激發光激發後所得CIE 1931色度座標如圖33所示。圖29~33中的CIE色度座標(X,Y)值如下表14所示,可用以辨識粉體產物的發光色純度與其他顏色可見光的相對關係。After the powder product to be tested is excited by a specific excitation light, the luminescence spectrum measured by a fluorescence spectrometer is calculated according to the standard three primary colors and three excitation values formulated by the International Commission on Illumination (CIE). The emission spectrum is converted into a chromaticity coordinate (X, Y) value, that is, the CIE 1931 chromaticity coordinate obtained after the powder product is excited by a specific excitation light is obtained. Among them, the CIE 1931 chromaticity coordinates of Examples 1, 2, 8, 12 and 14-15 obtained after being excited by excitation light with a wavelength of 450 nm are shown in Figure 29; The CIE 1931 chromaticity coordinates obtained after excitation with excitation light with a wavelength of 398 nm are shown in Figure 30; the CIE 1931 chromaticity coordinates obtained in Examples 27~28, 34, 36~37 after excitation with excitation light with a wavelength of 265 nm As shown in Figure 31; the CIE 1931 chromaticity coordinates of Examples 38-39, 43 and 47-48 after being excited by excitation light with a wavelength of 393 nm are shown in Figure 32; Examples 49, 54-55, 59 and Figure 33 shows the CIE 1931 chromaticity coordinates of 61~62 after being excited by excitation light with a wavelength of 316 nm. The CIE chromaticity coordinates (X, Y) values in Figures 29-33 are shown in Table 14 below, which can be used to identify the relative relationship between the luminous color purity of the powder product and other colors of visible light.
表14
由圖29~33及表14可以發現,實施例1、2、8、12及14~15的CIE色度座標值皆於具有綠光放射特性的CIE色度座標值(x=0.238~0.261,y=0.661~0.701)範圍內;實施例16~17、23及25~26的CIE色度座標值皆於具有紅光放射特性的CIE色度座標值(x=0.7315~0.7319,y=0.2681~0.2685)範圍內;實施例27~28、34、36~37的CIE色度座標值皆於具有藍光放射特性的CIE色度座標值(x=0.151~0.168,y=0.238~0.247)範圍內;實施例38~39、43及47~48的CIE色度座標值皆於具有紅光放射特性的CIE色度座標值(x=0.583~0.605,y=0.362~0.381)範圍內;實施例49的CIE色度座標值(x=0.156,y=0.038)具有藍紫光放射特性,而實施例54~55、59及61~62的CIE色度座標值皆於具有藍光放射特性的CIE色度座標值(x=0.150~0.156, y=0.106~0.142)範圍內。It can be found from Figures 29 to 33 and Table 14 that the CIE chromaticity coordinates of Examples 1, 2, 8, 12 and 14 to 15 are all the CIE chromaticity coordinates with green light emission characteristics (x=0.238 to 0.261, y=0.661~0.701); the CIE chromaticity coordinates of Examples 16~17, 23 and 25~26 are all within the CIE chromaticity coordinates with red light emission characteristics (x=0.7315~0.7319, y=0.2681~ 0.2685) within the scope; the CIE chromaticity coordinate values of Examples 27~28, 34, 36~37 are all within the CIE chromaticity coordinate value (x=0.151~0.168, y=0.238~0.247) with blue light emission characteristics; The CIE chromaticity coordinates of Examples 38 to 39, 43 and 47 to 48 are all within the CIE chromaticity coordinates of red light emission characteristics (x=0.583 to 0.605, y=0.362 to 0.381); The CIE chromaticity coordinates (x=0.156, y=0.038) have blue-violet emission characteristics, and the CIE chromaticity coordinates of Examples 54~55, 59 and 61~62 are all CIE chromaticity coordinates with blue emission characteristics. (x=0.150~0.156, y=0.106~0.142).
綜上所述,由於本發明製備方法使用特定的鎂源、鋁源及矽源,可藉由縮聚合反應自然形成凝膠化,能保持組成分子的緊密均勻分布,故可增進α-堇青石的結晶性,且在製程中添加特定量作為解膠助劑的鹽酸(鹽酸與鎂源的莫耳比值範圍為0.3~0.5),因而能促進水解反應以大幅改善所生成溶膠的分散性與均質性,進而所製得的α-堇青石具有高再現性、高穩定性、無偏析相及平均粒徑更小。添加特定種類的該活化劑以進行水解反應,並在1300℃的溫度下進行第一退火處理,可分別製得具有綠光(α-堇青石:Mn 2+)、紅光(α-堇青石:Cr 3+、α-堇青石:Eu 3+)或藍光(α-堇青石:Ti 4+、α-堇青石:Ce 3+)放射特性的α-堇青石螢光粉體。此外,於第一退火處理後再於1100℃的氮氫混合氣氛中進行第二退火處理,能提高α-堇青石螢光粉體的放射光強度與穩定性。因此,確實能達成本發明之目的。 To sum up, since the preparation method of the present invention uses specific magnesium sources, aluminum sources and silicon sources, it can naturally form gelation through polycondensation reaction, and can maintain the close and uniform distribution of the constituent molecules, so that the α-cordierite can be improved. In addition, a specific amount of hydrochloric acid (the molar ratio of hydrochloric acid to magnesium source is in the range of 0.3 to 0.5) is added as a dissolving aid in the process, so that the hydrolysis reaction can be promoted to greatly improve the dispersibility and homogeneity of the generated sol. Therefore, the obtained α-cordierite has high reproducibility, high stability, no segregation phase and smaller average particle size. Adding a specific type of the activator to carry out the hydrolysis reaction, and performing the first annealing treatment at a temperature of 1300°C, green light (α-cordierite: Mn 2+ ) and red light (α-cordierite) can be obtained respectively. : Cr 3+ , α-cordierite: Eu 3+ ) or blue light (α-cordierite: Ti 4+ , α-cordierite: Ce 3+ ) α-cordierite fluorescent powder with radiation characteristics. In addition, after the first annealing treatment, the second annealing treatment is performed in a nitrogen-hydrogen mixed atmosphere at 1100° C., which can improve the radiation intensity and stability of the α-cordierite phosphor powder. Therefore, the object of the present invention can be achieved indeed.
惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。However, the above are only examples of the present invention, and should not limit the scope of the present invention. Any simple equivalent changes and modifications made according to the scope of the application for patent of the present invention and the content of the patent specification are still within the scope of the present invention. within the scope of the invention patent.
本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: [圖1]是實施例1、2、4~6及比較例1(活化劑為0~20mol%的氯化錳,1300℃的空氣氣氛中退火2小時)所製得的粉體產物的X-光繞射圖; [圖2]是實施例16~17、23、25~26及比較例2(活化劑為0~20mol%的氯化鉻,1300℃的空氣氣氛中退火2小時)所製得的粉體產物的X-光繞射圖; [圖3]是實施例27~28、34、36~37及比較例3(活化劑為用量0~20%的異丙醇鈦,1300℃的空氣氣氛中退火2小時)所製得的粉體產物的X-光繞射圖; [圖4]是實施例38~39、43、47~48及比較例4(活化劑為用量0~20%的氯化銪,1300℃的空氣氣氛中退火2小時)所製得的粉體產物的X-光繞射圖; [圖5]是實施例49~53及比較例5(活化劑為用量0~20%的氯化鈰,1300℃的空氣氣氛中退火2小時)所製得的粉體產物的X-光繞射圖; [圖6]是實施例2(活化劑為用量2%的氯化錳,1300℃的空氣氣氛中退火2小時)所製得的粉體產物的SEM相片; [圖7]是實施例17(活化劑為用量2 %的氯化鉻,1300℃的空氣氣氛中退火2小時)所製得的粉體產物的SEM相片; [圖8]是實施例28(活化劑為用量2 %的異丙醇鈦,1300℃的空氣氣氛中退火2小時)所製得的粉體產物的SEM相片; [圖9]是實施例39(活化劑為用量2 %的氯化銪,1300℃的空氣氣氛中退火2小時)所製得的粉體產物的SEM相片; [圖10]是實施例50(活化劑為用量2 %的氯化鈰,1300℃的空氣氣氛中退火2小時)所製得的粉體產物的SEM相片; [圖11]是實施例2、4、5及比較例1(活化劑為用量0~10%的氯化錳,1300℃的空氣氣氛中退火2小時)所製得的粉體產物的紫外光-可見光光譜圖; [圖12]是實施例17、23及25(活化劑為用量2~10%的氯化鉻,1300℃的空氣氣氛中退火2小時所製得的粉體產物的紫外光-可見光光譜圖; [圖13]是實施例28、34及36(活化劑為用量2~10%的異丙醇鈦,1300℃的空氣氣氛中退火2小時所製得的粉體產物的紫外光-可見光光譜圖; [圖14]是實施例39、43及47(活化劑為用量2~10%的氯化銪,1300℃的空氣氣氛中退火2小時所製得的粉體產物的紫外光-可見光光譜圖; [圖15]是實施例50~52(活化劑為用量2~10%的氯化鈰,1300℃的空氣氣氛中退火2小時所製得的粉體產物的紫外光-可見光光譜圖; [圖16]是實施例2、4、5及比較例1(活化劑為用量0~10%的氯化錳,1300℃的空氣氣氛中退火2小時)所製得的粉體產物的(αhν) 2–hv曲線圖; [圖17]是實施例 2(活化劑為用量2 %的氯化錳,1300℃的空氣氣氛中退火2小時),及實施例8(活化劑為用量2 %的氯化錳,1300℃的空氣氣氛中退火2小時後,再於1100℃的氮氫混合氣氛中退火2小時)所製得的粉體產物的激發光譜; [圖18]是實施例2及8所製得的粉體產物的放射光譜; [圖19]是實施例17 (活化劑為用量2 %的氯化鉻,1300℃的空氣氣氛中退火2小時)所製得的粉體產物的激發光譜及放射光譜; [圖20]是實施例28(活化劑為用量2 %的異丙醇鈦,1300℃的空氣氣氛中退火2小時)所製得的粉體產物的激發光譜及放射光譜; [圖21]是實施例39(活化劑為用量2 %的氯化銪,1300℃的空氣氣氛中退火2小時)所製得的粉體產物的激發光譜; [圖22]是實施例39(活化劑為用量2 %的氯化銪,1300℃的空氣氣氛中退火2小時)所製得的粉體產物的放射光譜; [圖23]是實施例50(活化劑為用量2 %的氯化鈰,1300℃的空氣氣氛中退火2小時),及實施例55(活化劑為用量2 %的氯化鈰,1300℃的空氣氣氛中退火2小時後,1100℃的氮氫混合氣氛中退火2小時)所製得的粉體產物的激發光譜; [圖24]是實施例50及55所製得的粉體產物的放射光譜; [圖25]是實施例1、2、4、5及6所製得的粉體產物的衰減曲線圖; [圖26]是實施例16~17、23及25~26所製得的粉體產物的衰減曲線圖; [圖27]是實施例27~28及34~37所製得的粉體產物的衰減曲線圖; [圖28]是實施例38、42、47及48所製得的粉體產物的衰減曲線圖; [圖29]是實施例1、2、8、12及14~15所製得的粉體產物的CIE色度圖; [圖30]是實施例16~17、23及25~26所製得的粉體產物的CIE色度圖; [圖31]是實施例27~28、34、36~37所製得的粉體產物的CIE色度圖; [圖32]是實施例38~39、43及47~48所製得的粉體產物的CIE色度圖;及 [圖33]是實施例49、54~55、59及61~62所製得的粉體產物的CIE色度圖。 Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, wherein: [Fig. 1] is Example 1, 2, 4~6 and Comparative Example 1 (activator is 0~20mol% manganese chloride, annealed in an air atmosphere of 1300 ° C for 2 hours) X-ray diffraction diagram of the powder product; (The activator is 0-20mol% chromium chloride, annealed in an air atmosphere at 1300°C for 2 hours) The X-ray diffraction pattern of the powder product; [Fig. 3] are examples 27-28, 34 , 36~37 and Comparative Example 3 (activator is titanium isopropoxide with an amount of 0~20%, annealed in an air atmosphere of 1300 ° C for 2 hours) The X-ray diffraction patterns of the powder products; [Fig. 4] It is the powder products obtained in Examples 38-39, 43, 47-48 and Comparative Example 4 (the activator is europium chloride with an amount of 0-20%, annealed in an air atmosphere of 1300 ° C for 2 hours). X-ray diffraction pattern; [Fig. 5] is the powder obtained from Examples 49~53 and Comparative Example 5 (the activator is cerium chloride with an amount of 0~20%, annealed in an air atmosphere of 1300 ° C for 2 hours). The X-ray diffraction pattern of the bulk product; [Fig. 6] is the SEM photo of the powder product obtained in Example 2 (the activator is manganese chloride with a dosage of 2%, annealed in an air atmosphere of 1300 ° C for 2 hours). ; [Fig. 7] is the SEM photograph of the powder product obtained in Example 17 (activator is 2% chromium chloride, annealed in an air atmosphere of 1300°C for 2 hours); [Fig. 8] is Example 28 (The activator is titanium isopropoxide with a dosage of 2%, and annealed in an air atmosphere of 1300 ° C for 2 hours) The SEM photo of the powder product; [Fig. 9] is Example 39 (the activator is with a dosage of 2%). SEM photo of the powder product prepared by europium chloride, annealed at 1300°C for 2 hours in air atmosphere; [Fig. 10] is Example 50 (activator is 2% cerium chloride, 1300°C air atmosphere) SEM photos of the powder products prepared by annealing for 2 hours in the middle; [Fig. 11] are Examples 2, 4, 5 and Comparative Example 1 (the activator is manganese chloride with an amount of 0-10%, and the air temperature is 1300°C). The ultraviolet-visible light spectrum of the powder product obtained by annealing in the atmosphere for 2 hours); [Fig. 12] is Example 17, 23 and 25 (the activator is chromium chloride with an amount of 2~10%, 1300 ℃) The UV-Vis spectrum of the powder product obtained by annealing in an air atmosphere for 2 hours; [Figure 13] is Example 28, 34 and 36 (the activator is titanium isopropoxide with an amount of 2~10%, 1300 ℃ The ultraviolet-visible light spectrum of the powder product obtained by annealing in the air atmosphere of 2 hours for 2 hours; [Fig. 14] is Example 39, 43 and 47 (the activator is europium chloride with a dosage of 2~10%, 1300 ℃ The UV-Vis spectrum of the powder product obtained by annealing in an air atmosphere of 2 hours; [Figure 15] is Example 5 0~52(The activator is 2~10% cerium chloride, and the ultraviolet-visible light spectrum of the powder product obtained by annealing in an air atmosphere of 1300 ° C for 2 hours; [Figure 16] is Example 2, 4, 5 and Comparative Example 1 (the activator is manganese chloride with an amount of 0~10%, annealed in an air atmosphere of 1300 ° C for 2 hours) (αhν) 2 -hv curve diagram of the powder product; [Fig. 17] is Example 2 (activator is manganese chloride with a dosage of 2%, annealed for 2 hours in an air atmosphere of 1300 ° C), and Example 8 (the activator is manganese chloride with a dosage of 2 %, and an air atmosphere of 1300 ° C) After annealing in medium for 2 hours, and then annealing in a nitrogen-hydrogen mixed atmosphere at 1100°C for 2 hours), the excitation spectrum of the powder products obtained; [Fig. 18] is the emission of the powder products obtained in Examples 2 and 8. spectrum; [Fig. 19] is the excitation spectrum and emission spectrum of the powder product prepared in Example 17 (activator is 2% chromium chloride, annealed in an air atmosphere at 1300°C for 2 hours); [Fig. 20] It is the excitation spectrum and emission spectrum of the powder product obtained in Example 28 (activator is titanium isopropoxide with a dosage of 2%, annealed in an air atmosphere of 1300 ° C for 2 hours); [Figure 21] is Example 39 ( The excitation spectrum of the powder product prepared by using 2% europium chloride as the activator and annealing in an air atmosphere of 1300°C for 2 hours); [Fig. 22] is Example 39 (the activator is 2% chlorinated chloride). The emission spectrum of the powder product prepared by europium, annealed in an air atmosphere of 1300 ℃ for 2 hours); [Fig. 23] is Example 50 (the activator is 2% cerium chloride, annealed in an air atmosphere of 1300 ℃) 2 hours), and the powder product obtained in Example 55 (the activator is 2% cerium chloride, annealed in an air atmosphere at 1300°C for 2 hours, and annealed in a nitrogen-hydrogen mixed atmosphere at 1100°C for 2 hours) The excitation spectrum of ; [Figure 24] is the emission spectrum of the powder products prepared in Examples 50 and 55; [Figure 25] is the attenuation of the powder products prepared in Examples 1, 2, 4, 5 and 6 Graph; [Fig. 26] is the attenuation curve of the powder products prepared in Examples 16-17, 23 and 25-26; [Fig. 27] is the powder obtained in Examples 27-28 and 34-37 The attenuation curve of the bulk product; [Fig. 28] is the attenuation curve of the powder product prepared in Examples 38, 42, 47 and 48; [Fig. 29] is the attenuation curve of Examples 1, 2, 8, 12 and 14~ 15 CIE chromaticity diagram of the powder products prepared; [Fig. 30] is the CIE chromaticity diagram of the powder products prepared in Examples 16-17, 23 and 25-26; [Fig. 31] is an example The CIE chromaticity diagram of the powder products prepared from 27~28, 34, 36~37; [Figure 32] is the CIE chromaticity diagram of the powder products prepared in Examples 38~39, 43 and 47~48 ; and [FIG. 33] are Examples 49, 54~55, 59 and 61~6 2 The CIE chromaticity diagram of the powder product obtained.
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