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TWI852327B - Microphone and mems acoustic sensor using the same - Google Patents

Microphone and mems acoustic sensor using the same Download PDF

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TWI852327B
TWI852327B TW112104598A TW112104598A TWI852327B TW I852327 B TWI852327 B TW I852327B TW 112104598 A TW112104598 A TW 112104598A TW 112104598 A TW112104598 A TW 112104598A TW I852327 B TWI852327 B TW I852327B
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electrode layers
electrode
acoustic sensor
micro
electrode layer
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TW202433955A (en
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楊政達
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國立高雄科技大學
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Abstract

A mems acoustic sensor includes a silicon layer and an insulating layer is arranged above the silicon layer. Three first electrode layers are arranged separately on the insulating layer at intervals with each other. Three second electrode layers are arranged respectively on the three first electrode layers. The three second electrode layers, the three first electrode layers and the insulating layer between the three first electrode layers jointly formed two acoustic flow channels. The acoustic flow channel has a flow direction. Among the three second electrode layers, the two second electrode layers located on both sides are respectively composed of a front section and a back section. The front section forms an expanding first arc along the flow direction. The rear section is continuously extended from the first arc and forms a tapering second arc along the flow direction.

Description

麥克風及其微機電系統聲學感測器 Microphone and its MEMS acoustic sensor

本發明主要為一種聲學裝置,特別是有關於一種應用於聲學領域的麥克風及其微機電系統聲學感測器。 The present invention is mainly an acoustic device, in particular a microphone and a micro-electromechanical system acoustic sensor used in the field of acoustics.

按,麥克風種類繁多,諸如動圈式、電容式、鋁帶式及碳精式等等;此外,在行動裝置中,如手機,又以駐極體(ECM)電容麥克風及微機電(Micro-Electromechanical System,MEMS)麥克風最為常見。其中,微機電系統乃是利用半導體製程來製造微小機械元件,是透過沈積、選擇性蝕刻材料層等半導體技術,以完成麥克風的聲學感測器。 According to the market, there are many types of microphones, such as dynamic, capacitive, aluminum ribbon and carbon. In addition, in mobile devices such as mobile phones, the most common are electromechanical (ECM) capacitive microphones and micro-electromechanical systems (MEMS) microphones. Among them, MEMS uses semiconductor processes to manufacture tiny mechanical components. It uses semiconductor technologies such as deposition and selective etching of material layers to complete the microphone's acoustic sensor.

習知麥克風之聲學感測器,影響其靈敏度的主要因素在於製成該聲學感測器之電極層與絕緣層之厚度,會因為在蝕刻階段的過度蝕刻,導致該電極層與該絕緣層連帶受到侵蝕,或上下兩層電極吸附在一起,使得該聲學感測器的良率受到影響,進而降低該聲學感測器的靈敏度。 It is known that the main factor affecting the sensitivity of the acoustic sensor of the microphone is the thickness of the electrode layer and the insulating layer used to make the acoustic sensor. Due to excessive etching during the etching stage, the electrode layer and the insulating layer will be corroded together, or the upper and lower electrodes will be adsorbed together, which will affect the yield of the acoustic sensor and reduce the sensitivity of the acoustic sensor.

有鑑於此,有必要提供一種麥克風及其微機電系統聲學感測器,以解決上述之問題。 In view of this, it is necessary to provide a microphone and its MEMS acoustic sensor to solve the above problems.

本發明的目的在於提供一種微機電系統聲學感測器,係可以提高聲源所造成的電極振動幅度。 The purpose of the present invention is to provide a micro-electromechanical system acoustic sensor that can increase the amplitude of electrode vibration caused by a sound source.

本發明的次一目的在於提供一種麥克風,係具有上述微機電系統聲學感測器。 The second object of the present invention is to provide a microphone having the above-mentioned MEMS acoustic sensor.

為達成上述目的,本發明提供一種微機電系統聲學感測器,包含:一矽基層;一絕緣層,連接設置於該矽基層之上;三第一電極層,相互間隔地連接設置於該絕緣層之上,且沿著該絕緣層的一列方向延伸;三第二電極層,分別連接設置於該三第一電極層之上,該三第二電極層之中,位於兩側的第二電極層各自形成至少一支撐件,並透過該至少一支撐件連接設置於相對應的第一電極層之上,該三第二電極層、該三第一電極層及位於該三第一電極層之間的絕緣層共同形成二聲流通道,該聲流通道具有一入口端及一出口端,並由該入口端往該出口端方向形成沿著該列方向延伸的一聲流方向,該三第二電極層之中,位於兩側的第二電極層分別由較鄰近該入口端的一前段,以及一後段所組成,該前段背對位於中間的第二電極層的外側表面,沿著該聲流方向形成漸擴之一第一弧面,該後段背對位於中間的第二電極層的外側表面,由該第一弧面之表面連續延伸,且沿著該聲流方向形成漸縮之一第二弧面。 To achieve the above-mentioned purpose, the present invention provides a micro-electromechanical system acoustic sensor, comprising: a silicon base layer; an insulating layer, connected and arranged on the silicon base layer; three first electrode layers, connected and arranged on the insulating layer at intervals, and extending along a row direction of the insulating layer; three second electrode layers, connected and arranged on the three first electrode layers respectively, among which the second electrode layers located on both sides respectively form at least one supporting member, and are connected and arranged on the corresponding first electrode layer through the at least one supporting member, and the three second electrode layers, the three first electrode layers and the first electrode layers located between the three first electrode layers are connected and arranged on the first electrode layer respectively. The insulating layer forms two sound flow channels together. The sound flow channel has an inlet end and an outlet end, and forms a sound flow direction extending along the row direction from the inlet end to the outlet end. Among the three second electrode layers, the second electrode layers located on both sides are respectively composed of a front section closer to the inlet end and a rear section. The front section is opposite to the outer surface of the second electrode layer located in the middle, and forms a first arc surface that gradually expands along the sound flow direction. The rear section is opposite to the outer surface of the second electrode layer located in the middle, and continuously extends from the surface of the first arc surface, and forms a second arc surface that gradually contracts along the sound flow direction.

本發明另提供一種微機電系統聲學感測器,包含:一矽基層;一絕緣層,連接設置於該矽基層之上;三第一電極層,相互間隔地連接設置於該絕緣層之上,且沿著該絕緣層的一列方向延伸;三第二電極層,分別連接設置於該三第一電極層之上,該三第二電極層之中,位於兩側的第二電極層各自形成至少一支撐件,並透過該至少一支撐件連接設置於相對應的第一電極層之上,該三第 二電極層、該三第一電極層及位於該三第一電極層之間的絕緣層共同形成二聲流通道,該聲流通道具有一入口端及一出口端,並由該入口端往該出口端方向形成沿著該列方向延伸的一聲流方向,該三第二電極層之中,位於兩側的第二電極層分別由較鄰近該入口端的一前段,以及一後段所組成,該前段面向位於中間的第二電極層的內側表面,沿著該聲流方向形成漸擴之一第一弧面,該後段面向位於中間的第二電極層的內側表面,由該第一弧面之表面連續延伸,且沿著該聲流方向形成漸縮之一第二弧面。 The present invention also provides a micro-electromechanical system acoustic sensor, comprising: a silicon base layer; an insulating layer connected to and disposed on the silicon base layer; three first electrode layers connected to and disposed on the insulating layer at intervals and extending along a row direction of the insulating layer; three second electrode layers connected to and disposed on the three first electrode layers respectively, wherein the second electrode layers located on both sides of the three second electrode layers each form at least one supporting member, and are connected to and disposed on the corresponding first electrode layer through the at least one supporting member, and the three second electrode layers, the three first electrode layers and the insulating layers located between the three first electrode layers are connected to and disposed on the first electrode layer. The layers together form two acoustic flow channels, the acoustic flow channels have an inlet end and an outlet end, and form an acoustic flow direction extending along the row direction from the inlet end to the outlet end. Among the three second electrode layers, the second electrode layers located on both sides are respectively composed of a front section closer to the inlet end and a rear section. The front section faces the inner surface of the second electrode layer located in the middle and forms a first arc surface that gradually expands along the acoustic flow direction. The rear section faces the inner surface of the second electrode layer located in the middle and continuously extends from the surface of the first arc surface and forms a second arc surface that gradually contracts along the acoustic flow direction.

在一些實施例中,與位於兩側的第二電極層相連接的第一電極層,係由至少一電極件所組成,該第一電極層的電極件數量等同於所連接的第二電極層的支撐件數量,且該電極件的截面積不小於該支撐件的截面積。 In some embodiments, the first electrode layer connected to the second electrode layers located on both sides is composed of at least one electrode member, the number of electrode members of the first electrode layer is equal to the number of supporting members of the connected second electrode layer, and the cross-sectional area of the electrode member is not less than the cross-sectional area of the supporting member.

在一些實施例中,位於兩側的第二電極層之支撐件的數量分別為兩個,且該二支撐件之間形成一穿孔。 In some embodiments, the number of supporting members of the second electrode layer located on both sides is two respectively, and a through hole is formed between the two supporting members.

在一些實施例中,該前段與該後段的交界處,係對位於該二支撐件中較鄰近該入口端的支撐件中心位置。 In some embodiments, the junction of the front section and the rear section is located at the center of the support member closer to the inlet end of the two support members.

在一些實施例中,該矽基層選自矽、矽鍺、碳化矽、玻璃襯底或三五族化合物半導體所製成。 In some embodiments, the silicon base layer is selected from silicon, silicon germanium, silicon carbide, glass substrate or III-V compound semiconductor.

在一些實施例中,該絕緣層選自氧化矽、氮化矽、氮氧化矽、介電常數落在2.5~3.9的介電材料或介電常數小於2.5的介電材料所製成。 In some embodiments, the insulating layer is selected from silicon oxide, silicon nitride, silicon oxynitride, a dielectric material with a dielectric constant of 2.5 to 3.9, or a dielectric material with a dielectric constant less than 2.5.

在一些實施例中,該三第一電極層與該三第二電極層皆由導電材料所製成。 In some embodiments, the three first electrode layers and the three second electrode layers are all made of conductive materials.

在一些實施例中,該導電材料為金屬、金屬化合物或摻雜離子的半導體材料。 In some embodiments, the conductive material is a metal, a metal compound, or an ion-doped semiconductor material.

在一些實施例中,位於中間的第二電極層具有相對設置的一第一端及一第二端,該第一端較鄰近該入口端,並形成朝該入口端凸出的曲面,該第二端較鄰近該出口端,並形成朝該出口端凸出的曲面。 In some embodiments, the second electrode layer located in the middle has a first end and a second end disposed opposite to each other, the first end is closer to the inlet end and forms a curved surface convex toward the inlet end, and the second end is closer to the outlet end and forms a curved surface convex toward the outlet end.

在一些實施例中,位於中間的第二電極層具有相對設置的一第一端及一第二端,該第二端較鄰近該出口端,並形成朝該入口端方向的一水滴形狀態態樣。 In some embodiments, the second electrode layer located in the middle has a first end and a second end disposed opposite to each other, the second end is closer to the outlet end, and forms a water drop shape toward the inlet end.

為達成上述目的,本發明提供一種麥克風,包含;一殼體,具有一第一堆疊區、一第二堆疊區及一第三堆疊區,該第二堆疊區位於該第一堆疊區與該第三堆疊區之間,且該第一堆疊區、該第二堆疊區及該第三堆疊區共同形成一容置空間,該殼體具有一音孔;上述微機電系統聲學感測器,位於該容置空間,並使該聲流通道之入口端與該音孔呈面對面配置;及一積體電路晶片,位於該容置空間且電性連接該微機電系統聲學感測器。 To achieve the above-mentioned purpose, the present invention provides a microphone, comprising: a housing having a first stacking area, a second stacking area and a third stacking area, the second stacking area being located between the first stacking area and the third stacking area, and the first stacking area, the second stacking area and the third stacking area together forming a containing space, the housing having a sound hole; the above-mentioned micro-electromechanical system acoustic sensor being located in the containing space, and the inlet end of the sound flow channel and the sound hole being arranged face to face; and an integrated circuit chip being located in the containing space and electrically connected to the micro-electromechanical system acoustic sensor.

在一些實施例中,該殼體朝該容置空間開設貫穿該第二堆疊區內外表面的一穿孔,以形成該音孔。 In some embodiments, the housing is provided with a through hole penetrating the inner and outer surfaces of the second stacking area toward the accommodating space to form the sound hole.

在一些實施例中,該殼體朝該容置空間開設貫穿該第三堆疊區內外表面的一穿孔,以形成該音孔。 In some embodiments, the housing is provided with a through hole penetrating the inner and outer surfaces of the third stacking area toward the accommodating space to form the sound hole.

在一些實施例中,該殼體另具有一排音孔,該排音孔設置在該音孔的相對側的殼體上。 In some embodiments, the housing further has a row of sound holes, which are arranged on the housing on the opposite side of the sound hole.

本發明的麥克風及其微機電系統聲學感測器具有下列特點:藉由將位於兩側的第二電極層的前段設計成漸擴之弧面,以及將其後段設計成漸縮之弧面,使外部聲源在通過時,部分通過該二聲流通道,另一部分沿著位於兩側的第二電極層的外側表面,並最終皆匯流至該第二電極層的尾端,且在該外部 聲源流動的過程中,使位於兩側的第二電極層分別相對於位於中間的第二電極層產生晃動而造成間距的改變,進而產生約莫兩倍的電容值。如此,本發明的麥克風及其微機電系統聲學感測器,係具有提升靈敏度及具有高指向性等功效。 The microphone and the micro-electromechanical system acoustic sensor of the present invention have the following characteristics: by designing the front section of the second electrode layer located on both sides to be a gradually expanding arc surface and the rear section thereof to be a gradually contracting arc surface, when the external sound source passes through, part of it passes through the two sound flow channels, and the other part flows along the outer surface of the second electrode layer located on both sides, and finally all converges to the tail end of the second electrode layer, and in the process of the external sound source flowing, the second electrode layers located on both sides shake relative to the second electrode layer located in the middle, causing the distance to change, thereby generating about twice the capacitance value. Thus, the microphone and its MEMS acoustic sensor of the present invention have the effects of improving sensitivity and having high directivity.

〔本發明〕 [The present invention]

1:矽基層 1: Silicon base layer

2:絕緣層 2: Insulation layer

3:第一電極層 3: First electrode layer

3a:電極件 3a: Electrode parts

4:第二電極層 4: Second electrode layer

4a:前段 4a: Front section

4b:後段 4b: Later stage

41:支撐件 41: Support parts

5:殼體 5: Shell

5a:第一堆疊區 5a: First stacking area

5b:第二堆疊區 5b: Second stacking area

5c:第三堆疊區 5c: The third stacking area

51:音孔 51: Sound hole

52:排音孔 52: Sound hole

6:積體電路晶片 6: Integrated circuit chip

C:聲流通道 C: Acoustic flow channel

D:聲流方向 D: Sound flow direction

E1:入口端 E1: Entry end

E2:出口端 E2: Exit port

H:穿孔 H: Perforation

S:容置空間 S: Storage space

X:行方向 X: row direction

Y:列方向 Y: column direction

[圖1]為本發明第一實施例之微機電系統聲學感測器的俯視圖;[圖2]為本發明第一實施例之微機電系統聲學感測器的側視圖;[圖3]為本發明第二實施例之微機電系統聲學感測器的俯視圖;[圖4]為本發明第三實施例之微機電系統聲學感測器的俯視圖;[圖5]為本發明第三實施例之微機電系統聲學感測器的側視圖;[圖6]為本發明第四實施例之微機電系統聲學感測器的俯視圖;[圖7]為本發明之麥克風的側視圖;[圖8]為本發明之麥克風使用時,聲音之流動方向的狀態圖。 [Figure 1] is a top view of the MEMS acoustic sensor of the first embodiment of the present invention; [Figure 2] is a side view of the MEMS acoustic sensor of the first embodiment of the present invention; [Figure 3] is a top view of the MEMS acoustic sensor of the second embodiment of the present invention; [Figure 4] is a top view of the MEMS acoustic sensor of the third embodiment of the present invention; [Figure 5] is a side view of the MEMS acoustic sensor of the third embodiment of the present invention; [Figure 6] is a top view of the MEMS acoustic sensor of the fourth embodiment of the present invention; [Figure 7] is a side view of the microphone of the present invention; [Figure 8] is a state diagram of the flow direction of sound when the microphone of the present invention is in use.

茲配合圖式將本發明實施例詳細說明如下,其所附圖式主要為簡化之示意圖,僅以示意方式說明本發明之基本結構,因此在該等圖式中僅標示與本發明有關之元件,且所顯示之元件並非以實施時之數目、形狀、尺寸比例等加以繪製,其實際實施時之規格尺寸實為一種選擇性之設計,且其元件佈局形態有可能更為複雜。 The embodiments of the present invention are described in detail with the help of the drawings. The attached drawings are mainly simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner. Therefore, only the components related to the present invention are marked in the drawings, and the components shown are not drawn in the number, shape, size ratio, etc. during implementation. The actual specifications and dimensions during implementation are actually a selective design, and the layout of the components may be more complicated.

以下各實施例的說明是參考附加的圖式,用以例示本發明可據以實施的特定實施例。本發明所提到的方向用語,例如「上」、「下」、「前」、 「後」等,僅是參考附加圖式的方向。因此,使用的方向用語是用以說明及理解本申請,而非用以限制本申請。另外,在說明書中,除非明確地描述為相反的,否則詞語“包含”將被理解為意指包含所述元件,但是不排除任何其它元件。 The following descriptions of the embodiments refer to the attached drawings to illustrate specific embodiments according to which the present invention can be implemented. The directional terms mentioned in the present invention, such as "upper", "lower", "front", "back", etc., are only with reference to the directions of the attached drawings. Therefore, the directional terms used are used to illustrate and understand the present application, rather than to limit the present application. In addition, in the specification, unless explicitly described to the contrary, the word "comprising" will be understood to mean including the elements described, but not excluding any other elements.

請參照圖1、2,分別為本發明微機電系統聲學感測器之第一實施例的俯視圖及側視圖,係包含:一矽基層1、一絕緣層2、三第一電極層3及三第二電極層4,該絕緣層2設置於該矽基層1之上,該三第一電極層3設置於該絕緣層2之上,該三第二電極層4分別設置於該三第一電極層3之上。 Please refer to Figures 1 and 2, which are respectively a top view and a side view of the first embodiment of the micro-electromechanical system acoustic sensor of the present invention, which comprises: a silicon base layer 1, an insulating layer 2, three first electrode layers 3 and three second electrode layers 4. The insulating layer 2 is disposed on the silicon base layer 1, the three first electrode layers 3 are disposed on the insulating layer 2, and the three second electrode layers 4 are disposed on the three first electrode layers 3 respectively.

在本實施例中,該矽基層1可以選自矽(Si)、矽鍺(SiGe)、碳化矽(SiC)、玻璃襯底或三五族化合物半導體(例如:氮化鎵(GaN)、砷化鎵(GaAs))等材料所製成。 In this embodiment, the silicon base layer 1 can be made of materials such as silicon (Si), silicon germanium (SiGe), silicon carbide (SiC), glass substrate or III-V compound semiconductors (such as gallium nitride (GaN), gallium arsenide (GaAs)).

該絕緣層2連接設置於該矽基層1之上,在本實施例中,該絕緣層2可以選自氧化矽、氮化矽、氮氧化矽或介電材料(Dielectric Material)等材料所製成,該介電材料可以為低介電常數材料(介電常數落在2.5~3.9),或是超低介電常數材料(介電常數小於2.5)。值得注意的是,該絕緣層2的數量還可以為複數個,並相互層層堆疊設置於該矽基層1之上,屬於本發明所屬相關領域中的通常知識。 The insulating layer 2 is connected and arranged on the silicon base layer 1. In this embodiment, the insulating layer 2 can be made of materials selected from silicon oxide, silicon nitride, silicon oxynitride or dielectric materials. The dielectric material can be a low dielectric constant material (dielectric constant falls between 2.5 and 3.9) or an ultra-low dielectric constant material (dielectric constant is less than 2.5). It is worth noting that the number of the insulating layer 2 can also be multiple, and they are stacked layer by layer on the silicon base layer 1, which belongs to the common knowledge in the relevant field to which the present invention belongs.

在本實施例中,該三第一電極層3可以由金屬、金屬化合物或摻雜離子的半導體材料等導電材料所製成。該三第一電極層3相互間隔地連接設置於該絕緣層2之上,且沿著該絕緣層2的一列方向Y延伸。 In this embodiment, the three first electrode layers 3 can be made of conductive materials such as metal, metal compound or ion-doped semiconductor material. The three first electrode layers 3 are connected and arranged on the insulating layer 2 at intervals, and extend along a row direction Y of the insulating layer 2.

在本實施例中,該三第二電極層4亦可以由金屬、金屬化合物或摻雜離子的半導體材料等導電材料所製成。該三第二電極層4分別連接設置於該三第一電極層3之上。具體而言,該三第二電極層4之中,位於兩側的第二電 極層4各自形成至少一支撐件41,並透過該至少一支撐件41連接設置於相對應的第一電極層3之上。另一方面,在本發明的最佳實施例中,位於兩側的第二電極層4的極性與位於中間的第二電極層4的極性相反,意即,該三第二電極層4的極性依序可以為正極、負極、正極,或是負極、正極、負極,屬於本發明相關領域中具有通常知識者可以理解。 In this embodiment, the three second electrode layers 4 can also be made of conductive materials such as metal, metal compound or ion-doped semiconductor material. The three second electrode layers 4 are respectively connected and arranged on the three first electrode layers 3. Specifically, among the three second electrode layers 4, the second electrode layers 4 located on both sides each form at least one supporting member 41, and are connected and arranged on the corresponding first electrode layer 3 through the at least one supporting member 41. On the other hand, in the best embodiment of the present invention, the polarity of the second electrode layers 4 located on both sides is opposite to the polarity of the second electrode layer 4 located in the middle, that is, the polarity of the three second electrode layers 4 can be positive, negative, positive, or negative, positive, negative in sequence, which can be understood by those with ordinary knowledge in the relevant fields of the present invention.

在本發明中,位於兩側的第二電極層4之支撐件41的數量係以兩個作為實施態樣進行說明,且該二支撐件41之間形成一穿孔H,但不以此為限。如此,位於兩側的第二電極層4在外部聲源通過時,可以較容易沿著該絕緣層2的一行方向X產生晃動,以改變位於兩側的第二電極層4各自與位於中間的第二電極層4之間的間距,使電容值的改變更為明顯,具有進一步提升感測器靈敏度之功效。 In the present invention, the number of the supporting members 41 of the second electrode layer 4 located on both sides is two as an implementation mode for explanation, and a through hole H is formed between the two supporting members 41, but it is not limited to this. In this way, when the external sound source passes through, the second electrode layer 4 located on both sides can easily shake along the row direction X of the insulating layer 2 to change the distance between each of the second electrode layers 4 located on both sides and the second electrode layer 4 located in the middle, so that the change of the capacitance value is more obvious, which has the effect of further improving the sensitivity of the sensor.

該三第二電極層4、該三第一電極層3及位於該三第一電極層3之間的絕緣層2共同形成二聲流通道C。該聲流通道C具有一入口端E1及一出口端E2,該聲流通道C由該入口端E1往該出口端E2方向形成沿著該列方向Y延伸的一聲流方向D。 The three second electrode layers 4, the three first electrode layers 3 and the insulating layer 2 between the three first electrode layers 3 together form two acoustic flow channels C. The acoustic flow channel C has an inlet end E1 and an outlet end E2. The acoustic flow channel C forms an acoustic flow direction D extending along the row direction Y from the inlet end E1 to the outlet end E2.

在本實施例中,該二聲流通道C為彼此相互獨立;而在其他實施例中,在不影響位於中間的第二電極層4穩固性的前提下,意即,當外部聲源通過該二聲流通道C時,位於中間的第二電極層4儘量維持固定不動,則位於中間的第二電極層4係可以開設至少一連通孔,使該二聲流通道C相互連通。 In this embodiment, the two sound flow channels C are independent of each other; in other embodiments, under the premise of not affecting the stability of the second electrode layer 4 located in the middle, that is, when the external sound source passes through the two sound flow channels C, the second electrode layer 4 located in the middle is kept as fixed as possible, then the second electrode layer 4 located in the middle can be opened with at least one through hole to connect the two sound flow channels C.

再者,該三第二電極層4之中,位於兩側的第二電極層4分別由較鄰近該入口端E1的一前段4a,以及一後段4b所組成。其中,該前段4a背對位於中間的第二電極層4的外側表面,沿著該聲流方向D形成漸擴之一第一弧 面。該後段4b背對位於中間的第二電極層4的外側表面,由該第一弧面之表面連續延伸,且沿著該聲流方向D形成漸縮之一第二弧面。另一方面,該前段4a及該後段4b各自面向位於中間的第二電極層4的內側表面,係可以形成一平面或一曲面,但不以此為限。 Furthermore, among the three second electrode layers 4, the second electrode layers 4 located on both sides are respectively composed of a front section 4a closer to the inlet end E1 and a rear section 4b. The front section 4a is opposite to the outer surface of the second electrode layer 4 located in the middle, and forms a first arc surface that gradually expands along the sound flow direction D. The rear section 4b is opposite to the outer surface of the second electrode layer 4 located in the middle, and extends continuously from the surface of the first arc surface, and forms a second arc surface that gradually contracts along the sound flow direction D. On the other hand, the front section 4a and the rear section 4b each face the inner surface of the second electrode layer 4 located in the middle, and can form a plane or a curved surface, but are not limited thereto.

值得注意的是,當位於兩側的第二電極層4之支撐件41的數量分別為兩個時,該前段4a與該後段4b的交界處,係對位於該二支撐件41中較鄰近該入口端E1的支撐件41中心位置。 It is worth noting that when the number of the supporting members 41 of the second electrode layer 4 on both sides is two, the junction of the front section 4a and the rear section 4b is the center position of the supporting member 41 located closer to the inlet end E1 among the two supporting members 41.

較佳地,位於中間的第二電極層4具有相對設置的一第一端及一第二端,其中,該第一端較鄰近該入口端E1,並形成朝該入口端E1凸出的曲面。該第二端較鄰近該出口端E2,並形成朝該出口端E2凸出的曲面。如此,係可以提升聲源通過時的流暢性之功效。在其他實施例中,較鄰近該出口端E2的第二端還可以形成朝該入口端E1方向的一水滴形狀態樣。 Preferably, the second electrode layer 4 located in the middle has a first end and a second end arranged opposite to each other, wherein the first end is closer to the inlet end E1 and forms a curved surface convex toward the inlet end E1. The second end is closer to the outlet end E2 and forms a curved surface convex toward the outlet end E2. In this way, the smoothness of the sound source passing through can be improved. In other embodiments, the second end closer to the outlet end E2 can also form a water drop shape toward the inlet end E1.

請參照圖3,為本發明微機電系統聲學感測器之第二實施例的俯視圖,相較於本發明之第一實施例而言,該前段4a面向位於中間的第二電極層4的內側表面,沿著該聲流方向D形成漸擴之一第一弧面。該後段4b面向位於中間的第二電極層4的內側表面,由該第一弧面之表面連續延伸,且沿著該聲流方向D形成漸縮之一第二弧面。另一方面,該前段4a及該後段4b各自背對位於中間的第二電極層4的外側表面,係可以形成一平面或一曲面,但不以此為限。 Please refer to Figure 3, which is a top view of the second embodiment of the micro-electromechanical system acoustic sensor of the present invention. Compared with the first embodiment of the present invention, the front section 4a faces the inner surface of the second electrode layer 4 located in the middle, and forms a first arc surface that gradually expands along the acoustic flow direction D. The rear section 4b faces the inner surface of the second electrode layer 4 located in the middle, extends continuously from the surface of the first arc surface, and forms a second arc surface that gradually contracts along the acoustic flow direction D. On the other hand, the front section 4a and the rear section 4b each face away from the outer surface of the second electrode layer 4 located in the middle, and can form a plane or a curved surface, but are not limited thereto.

請參照圖4、5,分別為本發明微機電系統聲學感測器之第三實施例的俯視圖及側視圖,相較於本發明之第一實施例而言,與位於兩側的第二電極層4相連接的第一電極層3,係由至少一電極件3a所組成,該第一電極層3的 電極件3a數量等同於所連接的第二電極層4的支撐件41數量,且該電極件3a的截面積不小於該支撐件41的截面積。在本發明中,該電極件3a的總數係以四個作為實施態樣進行說明,但不以此為限。 Please refer to Figures 4 and 5, which are respectively the top view and the side view of the third embodiment of the micro-electromechanical system acoustic sensor of the present invention. Compared with the first embodiment of the present invention, the first electrode layer 3 connected to the second electrode layer 4 located on both sides is composed of at least one electrode member 3a. The number of electrode members 3a of the first electrode layer 3 is equal to the number of supporting members 41 of the connected second electrode layer 4, and the cross-sectional area of the electrode member 3a is not less than the cross-sectional area of the supporting member 41. In the present invention, the total number of the electrode members 3a is four as an embodiment, but it is not limited to this.

請參照圖6,為本發明微機電系統聲學感測器之第四實施例的俯視圖,相較於本發明之第三實施例而言,該前段4a面向位於中間的第二電極層4的內側表面,沿著該聲流方向D形成漸擴之一第一弧面。該後段4b面向位於中間的第二電極層4的內側表面,由該第一弧面之表面連續延伸,且沿著該聲流方向D形成漸縮之一第二弧面。另一方面,該前段4a及該後段4b各自背對位於中間的第二電極層4的外側表面,係可以形成一平面或一曲面,但不以此為限。 Please refer to Figure 6, which is a top view of the fourth embodiment of the micro-electromechanical system acoustic sensor of the present invention. Compared with the third embodiment of the present invention, the front section 4a faces the inner surface of the second electrode layer 4 located in the middle, and forms a first arc surface that gradually expands along the acoustic flow direction D. The rear section 4b faces the inner surface of the second electrode layer 4 located in the middle, extends continuously from the surface of the first arc surface, and forms a second arc surface that gradually contracts along the acoustic flow direction D. On the other hand, the front section 4a and the rear section 4b each face away from the outer surface of the second electrode layer 4 located in the middle, and can form a plane or a curved surface, but are not limited thereto.

請參照圖7,為本發明麥克風之較佳實施例的側視圖,係包含:一殼體5、上述任一實施例的微機電系統聲學感測器及一積體電路晶片6,該微機電系統聲學感測器及該積體電路晶片6分別設置於該殼體5內部。 Please refer to Figure 7, which is a side view of a preferred embodiment of the microphone of the present invention, which includes: a housing 5, a micro-electromechanical system acoustic sensor of any of the above embodiments, and an integrated circuit chip 6, wherein the micro-electromechanical system acoustic sensor and the integrated circuit chip 6 are respectively disposed inside the housing 5.

該殼體5具有一第一堆疊區5a、一第二堆疊區5b及一第三堆疊區5c,該第二堆疊區5b位於該第一堆疊區5a與該第三堆疊區5c之間。該第一堆疊區5a、該第二堆疊區5b及該第三堆疊區5c共同形成一容置空間S。在本實施例中,該第一堆疊區5a係可以選用導電材料或為一印刷電路板,該第二堆疊區5b與該第三堆疊區5c係可以由各式塑膠、金屬、陶瓷、電木板、玻璃纖維或陶瓷材料所製成,且該第二堆疊區5b與該第三堆疊區5c可以為相互分離或一體成型的設計方式。 The housing 5 has a first stacking area 5a, a second stacking area 5b and a third stacking area 5c, and the second stacking area 5b is located between the first stacking area 5a and the third stacking area 5c. The first stacking area 5a, the second stacking area 5b and the third stacking area 5c together form a containing space S. In this embodiment, the first stacking area 5a can be made of conductive material or a printed circuit board, the second stacking area 5b and the third stacking area 5c can be made of various plastics, metals, ceramics, bakelite, glass fiber or ceramic materials, and the second stacking area 5b and the third stacking area 5c can be separated from each other or integrally formed.

再者,該殼體5具有一音孔51,用以供外部聲源進入該容置空間S。在本實施例中,該殼體5朝該容置空間S開設貫穿該第二堆疊區5b內外表 面的一穿孔,以形成該音孔51。如此,該微機電系統聲學感測器在設置時,為設置於該第一堆疊區5a之上,並使該聲流通道C之入口端E1與該音孔51呈面對面配置,使外部聲源經由該音孔51進入至該聲流通道C。 Furthermore, the housing 5 has a sound hole 51 for an external sound source to enter the accommodation space S. In this embodiment, the housing 5 is provided with a through hole penetrating the inner and outer surfaces of the second stacking area 5b toward the accommodation space S to form the sound hole 51. Thus, when the MEMS acoustic sensor is arranged, it is arranged on the first stacking area 5a, and the inlet end E1 of the sound flow channel C is arranged face to face with the sound hole 51, so that the external sound source enters the sound flow channel C through the sound hole 51.

該殼體5還可以具有一排音孔52,用以將該殼體5內部的聲源排出,較佳地,該排音孔52為設置在該音孔51的相對側的殼體上。如此,該聲源不會在該殼體5內產生回音,具有避免影響麥克風效能之功效。 The housing 5 may also have a row of sound holes 52 for discharging the sound source inside the housing 5. Preferably, the row of sound holes 52 is arranged on the housing on the opposite side of the sound hole 51. In this way, the sound source will not generate an echo in the housing 5, which has the effect of avoiding affecting the performance of the microphone.

在其他實施例中,該殼體5係可以朝該容置空間S開設貫穿該第三堆疊區5c內外表面的一穿孔,以形成該音孔51,並可以進一步在該音孔51的相對側的第一堆疊區5a上開設該排音孔52。 In other embodiments, the housing 5 may be provided with a through hole penetrating the inner and outer surfaces of the third stacking area 5c toward the accommodating space S to form the sound hole 51, and the sound hole 52 may be further provided on the first stacking area 5a on the opposite side of the sound hole 51.

請參照圖8,為本發明之麥克風在使用時,聲音之流動方向的狀態圖。具體而言,該麥克風在被使用時,外部聲源由該音孔51進入至該容置空間S,其中一部分的外部聲源通過該二聲流通道C,另一部分的外部聲源沿著位於兩側的第二電極層4的外側表面,分別朝遠離該音孔51方向傳遞,最終皆匯流至該第二電極層4的尾端(該後段4b最遠離該前段4a的部分)。藉此,位於兩側的第二電極層4的外側表面相較於自身的內側表面而言,係具有較快空氣流動速度,以及具有較小壓力等情況發生,使位於兩側的第二電極層4分別相對於位於中間的第二電極層4產生晃動而造成間距的改變,進而產生約莫兩倍的電容值(相較於不具備位於中間的第二電極層時所產生的電容值)。如此,本發明之微機電系統聲學感測器,具有提升感測器靈敏度,以及具有高指向性等功效。 Please refer to FIG8 , which is a state diagram of the sound flow direction when the microphone of the present invention is in use. Specifically, when the microphone is in use, the external sound source enters the accommodating space S through the sound hole 51, a part of the external sound source passes through the two sound flow channels C, and the other part of the external sound source is transmitted along the outer surface of the second electrode layer 4 located on both sides, respectively, in the direction away from the sound hole 51, and finally all converge to the tail end of the second electrode layer 4 (the part of the rear section 4b farthest from the front section 4a). Thus, the outer surfaces of the second electrode layers 4 located on both sides have a faster air flow speed and a smaller pressure than the inner surface thereof, so that the second electrode layers 4 located on both sides shake relative to the second electrode layer 4 located in the middle, causing the distance to change, thereby generating about twice the capacitance value (compared to the capacitance value generated when there is no second electrode layer located in the middle). In this way, the MEMS acoustic sensor of the present invention has the effects of improving the sensitivity of the sensor and having high directivity.

承上所述,本發明的麥克風及其微機電系統聲學感測器,係可以藉由將位於兩側的第二電極層的前段設計成漸擴之弧面,以及將其後段設計成 漸縮之弧面,使外部聲源在通過時,部分通過該二聲流通道,另一部分沿著位於兩側的第二電極層的外側表面,並最終皆匯流至該第二電極層的尾端,且在該外部聲源流動的過程中,使位於兩側的第二電極層分別相對於位於中間的第二電極層產生晃動而造成間距的改變,進而產生約莫兩倍的電容值。如此,本發明的麥克風及其微機電系統聲學感測器,係具有提升靈敏度及具有高指向性等功效。 As mentioned above, the microphone and the micro-electromechanical system acoustic sensor of the present invention can be designed to have the front section of the second electrode layer located on both sides as a gradually expanding arc surface and the rear section as a gradually contracting arc surface, so that when the external sound source passes through, part of it passes through the two sound flow channels, and the other part flows along the outer surface of the second electrode layer located on both sides, and finally all converges to the tail end of the second electrode layer. In the process of the flow of the external sound source, the second electrode layers located on both sides are shaken relative to the second electrode layer located in the middle, causing the distance to change, thereby generating about twice the capacitance value. Thus, the microphone and its MEMS acoustic sensor of the present invention have the effects of improving sensitivity and having high directivity.

上述揭示的實施形態僅例示性說明本發明之原理、特點及其功效,並非用以限制本發明之可實施範疇,任何熟習此項技藝之人士均可在不違背本發明之精神及範疇下,對上述實施形態進行修飾與改變。任何運用本發明所揭示內容而完成之等效改變及修飾,均仍應為下述之申請專利範圍所涵蓋。 The above disclosed implementation forms are only exemplary of the principles, features and effects of the present invention, and are not intended to limit the scope of implementation of the present invention. Anyone familiar with this technology can modify and change the above implementation forms without violating the spirit and scope of the present invention. Any equivalent changes and modifications completed by using the content disclosed in the present invention should still be covered by the scope of the patent application below.

2:絕緣層 2: Insulation layer

3:第一電極層 3: First electrode layer

4:第二電極層 4: Second electrode layer

4a:前段 4a: Front section

4b:後段 4b: Later stage

C:聲流通道 C: Acoustic flow channel

D:聲流方向 D: Sound flow direction

E1:入口端 E1: Entry end

E2:出口端 E2: Exit port

X:行方向 X: row direction

Y:列方向 Y: column direction

Claims (15)

一種微機電系統聲學感測器,包含:一矽基層;一絕緣層,連接設置於該矽基層之上;三第一電極層,相互間隔地連接設置於該絕緣層之上,且沿著該絕緣層的一列方向延伸;三第二電極層,分別連接設置於該三第一電極層之上,該三第二電極層之中,位於兩側的第二電極層各自形成至少一支撐件,並透過該至少一支撐件連接設置於相對應的第一電極層之上,該三第二電極層、該三第一電極層及位於該三第一電極層之間的絕緣層共同形成二聲流通道,該聲流通道具有一入口端及一出口端,並由該入口端往該出口端方向形成沿著該列方向延伸的一聲流方向,該三第二電極層之中,位於兩側的第二電極層分別由較鄰近該入口端的一前段,以及一後段所組成,該前段背對位於中間的第二電極層的外側表面,沿著該聲流方向形成漸擴之一第一弧面,該後段背對位於中間的第二電極層的外側表面,由該第一弧面之表面連續延伸,且沿著該聲流方向形成漸縮之一第二弧面。 A micro-electromechanical system acoustic sensor comprises: a silicon base layer; an insulating layer connected to and disposed on the silicon base layer; three first electrode layers connected to and disposed on the insulating layer at intervals and extending along a row direction of the insulating layer; three second electrode layers connected to and disposed on the three first electrode layers respectively, wherein the second electrode layers located on both sides of the three second electrode layers each form at least one supporting member and are connected to and disposed on the corresponding first electrode layer through the at least one supporting member, and the three second electrode layers, the three first electrode layers and the insulating layer located between the three first electrode layers are connected to and disposed on the first electrode layer respectively. Two sound flow channels are formed, the sound flow channels have an inlet end and an outlet end, and form a sound flow direction extending along the row direction from the inlet end to the outlet end. Among the three second electrode layers, the second electrode layers located on both sides are respectively composed of a front section closer to the inlet end and a rear section. The front section is opposite to the outer surface of the second electrode layer located in the middle, and forms a first arc surface that expands gradually along the sound flow direction. The rear section is opposite to the outer surface of the second electrode layer located in the middle, and continuously extends from the surface of the first arc surface, and forms a second arc surface that contracts gradually along the sound flow direction. 一種微機電系統聲學感測器,包含:一矽基層;一絕緣層,連接設置於該矽基層之上;三第一電極層,相互間隔地連接設置於該絕緣層之上,且沿著該絕緣層的一列方向延伸;三第二電極層,分別連接設置於該三第一電極層之上,該三第二電極層之中,位於兩側的第二電極層各自形成至少一支撐件,並透過該至少一支撐件連接 設置於相對應的第一電極層之上,該三第二電極層、該三第一電極層及位於該三第一電極層之間的絕緣層共同形成二聲流通道,該聲流通道具有一入口端及一出口端,並由該入口端往該出口端方向形成沿著該列方向延伸的一聲流方向,該三第二電極層之中,位於兩側的第二電極層分別由較鄰近該入口端的一前段,以及一後段所組成,該前段面向位於中間的第二電極層的內側表面,沿著該聲流方向形成漸擴之一第一弧面,該後段面向位於中間的第二電極層的內側表面,由該第一弧面之表面連續延伸,且沿著該聲流方向形成漸縮之一第二弧面。 A micro-electromechanical system acoustic sensor comprises: a silicon base layer; an insulating layer connected and arranged on the silicon base layer; three first electrode layers connected and arranged on the insulating layer at intervals and extending along a row direction of the insulating layer; three second electrode layers connected and arranged on the three first electrode layers respectively, wherein the second electrode layers located on both sides of the three second electrode layers each form at least one supporting member and are connected and arranged on the corresponding first electrode layer through the at least one supporting member, and the three second electrode layers, the three first electrode layers and the insulating layer located between the three first electrode layers are connected and arranged on the first electrode layer respectively. Two sound flow channels are formed, the sound flow channels have an inlet end and an outlet end, and form a sound flow direction extending along the row direction from the inlet end to the outlet end. Among the three second electrode layers, the second electrode layers located on both sides are respectively composed of a front section closer to the inlet end and a rear section. The front section faces the inner surface of the second electrode layer located in the middle and forms a first arc surface that expands gradually along the sound flow direction. The rear section faces the inner surface of the second electrode layer located in the middle and continuously extends from the surface of the first arc surface, and forms a second arc surface that contracts gradually along the sound flow direction. 如請求項1或2所述之微機電系統聲學感測器,其中,與位於兩側的第二電極層相連接的第一電極層,係由至少一電極件所組成,該第一電極層的電極件數量等同於所連接的第二電極層的支撐件數量,且該電極件的截面積不小於該支撐件的截面積。 A micro-electromechanical system acoustic sensor as described in claim 1 or 2, wherein the first electrode layer connected to the second electrode layers located on both sides is composed of at least one electrode member, the number of electrode members of the first electrode layer is equal to the number of supporting members of the connected second electrode layer, and the cross-sectional area of the electrode member is not less than the cross-sectional area of the supporting member. 如請求項1或2所述之微機電系統聲學感測器,其中,位於兩側的第二電極層之支撐件的數量分別為兩個,且該二支撐件之間形成一穿孔。 A micro-electromechanical system acoustic sensor as described in claim 1 or 2, wherein the number of supporting members of the second electrode layer located on both sides is two respectively, and a through hole is formed between the two supporting members. 如請求項4所述之微機電系統聲學感測器,其中,該前段與該後段的交界處,係對位於該二支撐件中較鄰近該入口端的支撐件中心位置。 The micro-electromechanical system acoustic sensor as described in claim 4, wherein the junction of the front section and the rear section is located at the center of the support member closer to the inlet end among the two support members. 如請求項1或2所述之微機電系統聲學感測器,其中,該矽基層選自矽、矽鍺、碳化矽、玻璃襯底或三五族化合物半導體所製成。 A micro-electromechanical system acoustic sensor as described in claim 1 or 2, wherein the silicon base layer is selected from silicon, silicon germanium, silicon carbide, glass substrate or III-V compound semiconductor. 如請求項1或2所述之微機電系統聲學感測器,其中,該絕緣層選自氧化矽、氮化矽、氮氧化矽、介電常數落在2.5~3.9的介電材料或介電常數小於2.5的介電材料所製成。 A micro-electromechanical system acoustic sensor as described in claim 1 or 2, wherein the insulating layer is made of silicon oxide, silicon nitride, silicon oxynitride, a dielectric material with a dielectric constant between 2.5 and 3.9, or a dielectric material with a dielectric constant less than 2.5. 如請求項1或2所述之微機電系統聲學感測器,其中,該三第一電極層與該三第二電極層皆由導電材料所製成。 A micro-electromechanical system acoustic sensor as described in claim 1 or 2, wherein the three first electrode layers and the three second electrode layers are all made of conductive materials. 如請求項8所述之微機電系統聲學感測器,其中,該導電材料為金屬、金屬化合物或摻雜離子的半導體材料。 A micro-electromechanical system acoustic sensor as described in claim 8, wherein the conductive material is a metal, a metal compound or an ion-doped semiconductor material. 如請求項1或2所述之微機電系統聲學感測器,其中,位於中間的第二電極層具有相對設置的一第一端及一第二端,該第一端較鄰近該入口端,並形成朝該入口端凸出的曲面,該第二端較鄰近該出口端,並形成朝該出口端凸出的曲面。 A micro-electromechanical system acoustic sensor as described in claim 1 or 2, wherein the second electrode layer located in the middle has a first end and a second end arranged opposite to each other, the first end is closer to the inlet end and forms a curved surface convex toward the inlet end, and the second end is closer to the outlet end and forms a curved surface convex toward the outlet end. 如請求項1或2所述之微機電系統聲學感測器,其中,位於中間的第二電極層具有相對設置的一第一端及一第二端,該第二端較鄰近該出口端,並形成朝該入口端方向的一水滴形狀態態樣。 A micro-electromechanical system acoustic sensor as described in claim 1 or 2, wherein the second electrode layer located in the middle has a first end and a second end arranged opposite to each other, the second end is closer to the outlet end and forms a water drop shape toward the inlet end. 一種麥克風,包含:一殼體,具有一第一堆疊區、一第二堆疊區及一第三堆疊區,該第二堆疊區位於該第一堆疊區與該第三堆疊區之間,且該第一堆疊區、該第二堆疊區及該第三堆疊區共同形成一容置空間,該殼體具有一音孔;一如請求項1至11中任一項所述之微機電系統聲學感測器,位於該容置空間,並使該聲流通道之入口端與該音孔呈面對面配置;及一積體電路晶片,位於該容置空間且電性連接該微機電系統聲學感測器。 A microphone comprises: a housing having a first stacking area, a second stacking area and a third stacking area, the second stacking area being located between the first stacking area and the third stacking area, and the first stacking area, the second stacking area and the third stacking area together forming a housing space, the housing having a sound hole; a micro-electromechanical system acoustic sensor as described in any one of claims 1 to 11, located in the housing space, and the inlet end of the sound flow channel is arranged face to face with the sound hole; and an integrated circuit chip, located in the housing space and electrically connected to the micro-electromechanical system acoustic sensor. 如請求項12所述之麥克風,其中,該殼體朝該容置空間開設貫穿該第二堆疊區內外表面的一穿孔,以形成該音孔。 A microphone as described in claim 12, wherein the housing is provided with a through hole penetrating the inner and outer surfaces of the second stacking area toward the accommodation space to form the sound hole. 如請求項12所述之麥克風,其中,該殼體朝該容置空間開設貫穿該第三堆疊區內外表面的一穿孔,以形成該音孔。 A microphone as described in claim 12, wherein the housing is provided with a through hole penetrating the inner and outer surfaces of the third stacking area toward the accommodation space to form the sound hole. 如請求項12所述之麥克風,其中,該殼體另具有一排音孔,該排音孔設置在該音孔的相對側的殼體上。 A microphone as described in claim 12, wherein the housing further has a row of sound holes, and the row of sound holes is arranged on the housing on the opposite side of the sound hole.
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