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TWI849353B - Electrostatic chuck, lower electrode element and plasma processing device - Google Patents

Electrostatic chuck, lower electrode element and plasma processing device Download PDF

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Publication number
TWI849353B
TWI849353B TW110140346A TW110140346A TWI849353B TW I849353 B TWI849353 B TW I849353B TW 110140346 A TW110140346 A TW 110140346A TW 110140346 A TW110140346 A TW 110140346A TW I849353 B TWI849353 B TW I849353B
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electrostatic chuck
suction cup
electrostatic
platform
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TW110140346A
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TW202226739A (en
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國民 黃
郭二飛
趙函一
狄 吳
圖強 倪
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大陸商中微半導體設備(上海)股份有限公司
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32431Constructional details of the reactor
    • H01J37/32715Workpiece holder
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32431Constructional details of the reactor
    • H01J37/3244Gas supply means
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67017Apparatus for fluid treatment
    • H01L21/67063Apparatus for fluid treatment for etching
    • H01L21/67069Apparatus for fluid treatment for etching for drying etching
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/683Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L21/6831Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using electrostatic chucks
    • H01L21/6833Details of electrostatic chucks

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Power Engineering (AREA)
  • Plasma & Fusion (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Drying Of Semiconductors (AREA)
  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)

Abstract

本發明公開了一種用於等離子體處理裝置的靜電吸盤、下電極元件及等離子體處理裝置。該靜電吸盤包括:多個區域,所述多個區域中的第一區域包括朝向所述靜電吸盤的中心突出的突出部;第一通氣孔,所述第一通氣孔設置在所述突出部中。The present invention discloses an electrostatic chuck for a plasma processing device, a lower electrode element and a plasma processing device. The electrostatic chuck comprises: a plurality of regions, a first region of the plurality of regions comprises a protrusion protruding toward the center of the electrostatic chuck; a first vent hole, the first vent hole being arranged in the protrusion.

Description

靜電吸盤、下電極元件及等離子體處理裝置Electrostatic chuck, lower electrode element and plasma processing device

本發明涉及半導體處理裝置的領域,特別地涉及靜電吸盤、下電極元件及等離子體處理裝置。 The present invention relates to the field of semiconductor processing equipment, and in particular to an electrostatic chuck, a lower electrode element and a plasma processing equipment.

靜電吸盤(ESC)是等離子體蝕刻裝置(尤其是反應離子蝕刻(RIE)裝置)中最關鍵的元件之一。靜電吸盤通過靜電力吸附固定放置在其上的待處理晶圓,並且可以通過下方的基座調節待處理晶圓的溫度。隨著半導體技術的進步和蝕刻應用的多樣性對靜電吸盤提出了更多苛刻要求,例如要求更好的晶圓溫度均勻性和更好的中心到邊緣溫度調節功能。此外,應用環境的多樣性需要靜電吸盤在更大的溫度範圍、更高的功率、更高的電壓、更大的射頻頻率範圍內工作。這極大地增加了靜電吸盤元件(即下電極元件)中各個部分的機械應力、熱應力、化學應力和電性應力。如果對這些應力處理不當,可能會損壞靜電吸盤。當靜電吸盤損壞時,通常會成為等離子處理裝置的主要故障。結合所有這些因素對靜電吸盤的設計和製造提出了嚴峻的挑戰。 The electrostatic chuck (ESC) is one of the most critical components in plasma etching equipment, especially reactive ion etching (RIE) equipment. The electrostatic chuck fixes the wafer to be processed by electrostatic force, and can adjust the temperature of the wafer to be processed through the base below. With the advancement of semiconductor technology and the diversity of etching applications, more stringent requirements are placed on the electrostatic chuck, such as better wafer temperature uniformity and better center-to-edge temperature regulation. In addition, the diversity of application environments requires the electrostatic chuck to work in a wider temperature range, higher power, higher voltage, and a larger RF frequency range. This greatly increases the mechanical, thermal, chemical, and electrical stresses in various parts of the ESD chuck component (i.e., the lower electrode component). If these stresses are not properly handled, the ESD chuck may be damaged. When the ESD chuck is damaged, it usually becomes the main failure of the plasma processing device. The combination of all these factors poses a severe challenge to the design and manufacture of the ESD chuck.

第一方面,本發明提供了一種用於等離子體處理裝置的靜電吸盤,所述靜電吸盤包括:多個區域,所述多個區域中的第一區域包括朝向所述靜電吸盤的中心突出的突出部;第一通氣孔,所述第一通氣孔設置在所述突出部中。 In a first aspect, the present invention provides an electrostatic chuck for a plasma processing device, the electrostatic chuck comprising: a plurality of regions, a first region of the plurality of regions comprising a protrusion protruding toward the center of the electrostatic chuck; a first vent hole, the first vent hole being disposed in the protrusion.

第二方面,本發明提供了一種用於等離子體處理裝置的下電極元件,包括:上述的靜電吸盤,用於承載放置在其上的基片;基座,設置 在所述靜電吸盤的下方;結合層,設置在所述靜電吸盤和所述基座之間,以結合所述靜電吸盤和所述基座。 In a second aspect, the present invention provides a lower electrode element for a plasma processing device, comprising: the above-mentioned electrostatic chuck, used to carry a substrate placed thereon; a base, arranged below the electrostatic chuck; and a bonding layer, arranged between the electrostatic chuck and the base, to bond the electrostatic chuck and the base.

協力廠商面,本發明提供了一種等離子體處理裝置,包括:反應腔;上述的下電極元件,所述下電極元件設置在所述反應腔內,待處理基片承載在所述下電極元件上;供氣裝置,向所述反應腔提供反應氣體以產生等離子體處理基片。 The present invention provides a plasma processing device, comprising: a reaction chamber; the above-mentioned lower electrode element, the lower electrode element is arranged in the reaction chamber, and the substrate to be processed is carried on the lower electrode element; a gas supply device, which provides reaction gas to the reaction chamber to generate plasma to process the substrate.

100:下電極元件 100: Lower electrode element

101,300,400,600,712:靜電吸盤 101,300,400,600,712: Electrostatic suction cup

102,710:基座 102,710: Base

103:結合層 103: Binding layer

104:第二氣體通道 104: Second gas channel

105:管道 105: Pipeline

106:第一氣體通道 106: First gas channel

200,W:基片 200,W:substrate

250,750:射頻電源 250,750:RF power supply

310,410:內區域 310,410: Inner area

311,411:密封帶 311,411: Sealing tape

320,420:外區域 320,420:Outside area

321,421:外圈密封帶 321,421: Outer ring sealing belt

315,325,415,425,635:氣體通道 315,325,415,425,635: Gas channel

450,650:突出部 450,650: protrusion

501,502:台部 501,502: Taiwan Department

610:中心區域 610: Central area

620:中間區域 620: Middle area

630:外側區域 630: Outer area

700:真空反應腔 700: Vacuum reaction chamber

701:反應腔側壁 701: Side wall of reaction chamber

702:開口 702: Open mouth

713:靜電電極 713: Electrostatic electrode

714:加熱裝置 714: Heating device

720:氣體噴淋頭 720: Gas shower head

725:氣體供應裝置 725: Gas supply device

732:聚焦環 732: Focus ring

734:邊緣環 734: Edge Ring

735:等離子體約束環 735: Plasma confinement ring

736:中接地環 736: Middle ground ring

737:下接地環 737: Lower ground ring

738:遮罩環 738: Mask ring

752:匹配網路 752: Matching network

740:排氣泵 740: Exhaust pump

O:圓心 O: Center of circle

圖1示出了根據本發明的一個實施例的用於等離子體處理裝置的下電極元件的示意圖。 FIG1 shows a schematic diagram of a lower electrode element for a plasma processing device according to an embodiment of the present invention.

圖2示出了根據一個實施例的在半導體處理過程中的矽片溫度分佈圖。 FIG. 2 shows a diagram of silicon wafer temperature distribution during semiconductor processing according to one embodiment.

圖3示出了根據一個實施例的靜電吸盤的上表面的例示圖案的俯視圖。 FIG3 shows a top view of an exemplary pattern of the upper surface of an electrostatic chuck according to one embodiment.

圖4示出了根據另一個實施例的靜電吸盤的上表面的例示圖案的俯視圖。 FIG. 4 shows a top view of an exemplary pattern of the upper surface of an electrostatic chuck according to another embodiment.

圖5a-圖5b示出了靜電吸盤上表面突出台部的示意圖。 Figures 5a-5b show schematic diagrams of the protruding portion on the upper surface of the electrostatic chuck.

圖6示出了根據另一個實施例的靜電吸盤的上表面的例示圖案的俯視圖。 FIG6 shows a top view of an exemplary pattern of the upper surface of an electrostatic chuck according to another embodiment.

圖7示出了根據一個實施例的電容耦合等離子體(CCP)蝕刻設備的結構示意圖。 FIG7 shows a schematic structural diagram of a capacitively coupled plasma (CCP) etching device according to an embodiment.

為使本發明的內容更加清楚易懂,以下結合說明書附圖,對本發明的內容作進一步說明。當然本發明並不局限於該具體實施例,本發明所屬技術領域中具有通常知識者所熟知的一般替換也涵蓋在本發明的保護範圍內。 In order to make the content of the present invention more clear and easy to understand, the content of the present invention is further explained below in conjunction with the attached drawings of the specification. Of course, the present invention is not limited to the specific embodiment, and general replacements known to ordinary knowledgeable people in the technical field to which the present invention belongs are also covered within the scope of protection of the present invention.

在等離子體處理基片過程中需要保持基片上良好的溫度均勻性。處理製程中還希望考慮調整基片中心和邊緣之間溫度的能力,以補償由處理腔內的其他處理過程或硬體條件所引起的不均勻性。現有多種方法來提高溫度均勻性和可調性。一種方法是在基座中構造多個冷卻液 通道。一種替代方法是在靜電吸盤表面上構造多個區域。下面簡述一些影響基片溫度均勻性的因素以及相應的手段。 It is necessary to maintain good temperature uniformity across the substrate during plasma processing. It is also desirable to consider the ability to adjust the temperature between the center and edge of the substrate during processing to compensate for non-uniformities caused by other processing processes or hardware conditions in the processing chamber. There are many ways to improve temperature uniformity and adjustability. One method is to construct multiple cooling liquid channels in the base. An alternative method is to construct multiple areas on the surface of the electrostatic chuck. The following briefly describes some factors that affect substrate temperature uniformity and corresponding means.

為了控制蝕刻過程中要處理的基片的溫度,可以通過兩種主要機制從基片中導走熱量: In order to control the temperature of the substrate being processed during etching, heat can be removed from the substrate by two main mechanisms:

(1)在基片被靜電吸盤吸附的情況下,熱量通過固體-固體接觸從基片傳遞到靜電吸盤。基片的背面和靜電吸盤的頂面之間的物理接觸促進了熱傳導。影響此熱傳導的因素有: (1) When the substrate is adsorbed by the electrostatic chuck, heat is transferred from the substrate to the electrostatic chuck through solid-solid contact. The physical contact between the back of the substrate and the top of the electrostatic chuck promotes heat conduction. Factors that affect this heat conduction are:

(A)基片與靜電吸盤之間的區域:基片與靜電吸盤之間的重疊區域由機械接觸區域和非機械接觸區域組成。靜電吸盤的表面通常包括一個或多個密封帶以分隔基片和靜電吸盤之間的氦氣,以及為放置在靜電吸盤上的基片提供額外的機械支撐點的台部(或台部點)。當基片與靜電吸盤之間的空間充滿諸如氦氣的氣體介質時,從基片到靜電吸盤的熱傳遞可以通過機械接觸區域,也可以通過非機械接觸區域。 (A) Area between substrate and electrostatic chuck: The overlap area between substrate and electrostatic chuck consists of mechanical contact area and non-mechanical contact area. The surface of the electrostatic chuck usually includes one or more sealing strips to separate the helium between the substrate and the electrostatic chuck, and a stage (or stage points) to provide additional mechanical support points for the substrate placed on the electrostatic chuck. When the space between the substrate and the electrostatic chuck is filled with a gas medium such as helium, heat transfer from the substrate to the electrostatic chuck can pass through the mechanical contact area or the non-mechanical contact area.

(B)靜電吸盤表面的粗糙度(Ra):較小的Ra,即較光滑的表面,在基片和靜電吸盤之間具有較高的導熱性。 (B) Roughness of the electrostatic chuck surface (Ra): A smaller Ra, i.e. a smoother surface, has a higher thermal conductivity between the substrate and the electrostatic chuck.

(C)基片與埋在靜電吸盤中的直流電極之間的夾持電壓,這反過來又決定基片與靜電吸盤之間的夾持力。將(B)和(C)中的兩個因素結合起來可以有效地轉化為接觸壓力的概念。 (C) The clamping voltage between the substrate and the DC electrode buried in the electrostatic chuck, which in turn determines the clamping force between the substrate and the electrostatic chuck. Combining the two factors in (B) and (C) can effectively be converted into the concept of contact pressure.

(2)當基被靜電吸盤靜電吸附時,熱量通過基片的背面和靜電吸盤的頂面之間的導熱氣體經固體-氣體-固體接觸從基片傳遞到靜電吸盤。 (2) When the substrate is electrostatically adsorbed by the electrostatic chuck, heat is transferred from the substrate to the electrostatic chuck through the heat-conductive gas between the back of the substrate and the top of the electrostatic chuck via solid-gas-solid contact.

氬氣通常用於物理氣相沉積(PVD)應用中,而氦氣通常用於蝕刻應用。在蝕刻應用中使用氦氣的原因有: Argon is commonly used in physical vapor deposition (PVD) applications, while helium is commonly used in etching applications. Reasons for using helium in etching applications include:

(I)在除氫氣之外的所有氣體中,氦氣的導熱係數最高(請參見表1)。出於安全考慮,通常避免使用氫氣,除非使用氫氣的好處超過了其潛在的風險。此外,氫可能會在蝕刻製程中產生有害的化學反應。 由於氫的原子品質較小,因此用渦輪泵也更難以抽出氫氣,因此會對壓力和處理中的化學物質等產生更大的影響。 (I) Helium has the highest thermal conductivity of all gases except hydrogen (see Table 1). For safety reasons, hydrogen is generally avoided unless the benefits of using it outweigh its potential risks. In addition, hydrogen may produce harmful chemical reactions during etching processes. Due to its smaller atomic mass, hydrogen is also more difficult to pump with a turbo pump, so it will have a greater impact on pressure and the chemicals being processed.

(II)氦氣是惰性氣體,通常對蝕刻製程的影響很小。儘管氬氣也是一種惰性氣體,但它的原子品質比氦氣大得多,因此會在蝕刻製程中對輔助離子產生更大的影響。 (II) Helium is an inert gas and generally has little effect on the etching process. Although argon is also an inert gas, its atomic mass is much larger than that of helium, so it will have a greater impact on the auxiliary ions in the etching process.

Figure 110140346-A0305-02-0006-1
Figure 110140346-A0305-02-0006-1

一些因素會影響固體-氣體-固體的導熱係數,製程工程師可以在蝕刻過程中控制這些因素,而設計工程師在設計靜電吸盤功能時可以利用這些參數。這些因素是: Several factors affect the solid-gas-solid thermal conductivity, which process engineers can control during the etching process and design engineers can use when designing the electrostatic chuck function. These factors are:

(A)基片和靜電吸盤之間的重疊區域。 (A) Overlap area between substrate and electrostatic chuck.

(B)基片和靜電吸盤之間的氦氣密度:可以通過設置特定的氣體壓力,將氣體密度控制在所需值。 (B) Helium density between substrate and electrostatic chuck: The gas density can be controlled to a desired value by setting a specific gas pressure.

(氣體密度與氣體壓力成正比:PV=nRT,其中P、V、T分別為氣體壓力、體積和溫度;n為氣體密度;R為理想氣體常數。) (Gas density is proportional to gas pressure: PV=nRT, where P, V, T are gas pressure, volume and temperature respectively; n is gas density; R is the ideal gas constant.)

(C)氣體的平均自由程:當氣體的平均自由程大於或等於基片與靜電吸盤表面之間的間隙時,氣體密度因數對導熱係數有效。否則,在到達一定的氣體壓力後通過氣體介質的熱導會達到飽和,該一定的氣體壓力與上述氣體密度有關。 (C) Mean free path of gas: When the mean free path of gas is greater than or equal to the gap between substrate and electrostatic chuck surface, the gas density factor is effective for thermal conductivity. Otherwise, thermal conductivity through the gas medium will reach saturation after reaching a certain gas pressure, which is related to the above gas density.

圖1示出了根據本發明的一個實施例的用於等離子體處理裝置的下電極元件的示意圖。該下電極元件100主要由靜電吸盤101和基座102組成,該靜電吸盤101通過結合層103結合到下電極的基座102上。靜電吸盤101上方承載待處理的基片200。靜電吸盤101通常由半導體或絕緣陶瓷材料製成,例如氧化鋁或氮化鋁。基座102通常由導電金屬材料製 成,例如鋁、不銹鋼或鈦。通常,將射頻(RF)功率通過射頻電源250輸送到基座102以激發等離子體。 FIG1 shows a schematic diagram of a lower electrode component for a plasma processing device according to an embodiment of the present invention. The lower electrode component 100 is mainly composed of an electrostatic chuck 101 and a base 102. The electrostatic chuck 101 is bonded to the base 102 of the lower electrode through a bonding layer 103. The electrostatic chuck 101 carries a substrate 200 to be processed. The electrostatic chuck 101 is usually made of a semiconductor or insulating ceramic material, such as aluminum oxide or aluminum nitride. The base 102 is usually made of a conductive metal material, such as aluminum, stainless steel or titanium. Typically, radio frequency (RF) power is delivered to the pedestal 102 via the RF power supply 250 to excite the plasma.

基座102可包括一個或更多個嵌入式加熱元件以及冷卻液的管道105,以控制基座102的橫向溫度分佈。管道105可以流體耦接到流體源,流體源使調節溫度的流體循環通過管道105。可藉由加熱器電源調節一個或更多個嵌入式加熱元件。在一個實施方式中,可以利用管道105和一個或更多個嵌入式加熱元件來控制基座102的溫度,從而加熱和/或冷卻靜電吸盤101和被處理的基片200。可以使用多個溫度感測器來監控靜電吸盤和傳熱基座102的溫度,溫度感測器可以使用控制器監控。 The base 102 may include one or more embedded heating elements and a conduit 105 for a cooling fluid to control the lateral temperature distribution of the base 102. The conduit 105 may be fluidly coupled to a fluid source that circulates a temperature-regulated fluid through the conduit 105. The one or more embedded heating elements may be regulated by a heater power supply. In one embodiment, the conduit 105 and the one or more embedded heating elements may be used to control the temperature of the base 102 to heat and/or cool the electrostatic chuck 101 and the substrate 200 being processed. Multiple temperature sensors may be used to monitor the temperature of the electrostatic chuck and the heat transfer base 102, and the temperature sensors may be monitored using a controller.

在下電極元件100中設置有連接到外部氣體源的一個或多個第一氣體通道106,該第一氣體通道106與貫穿靜電吸盤101的一個或多個第二氣體通道104對應連接組成氣體管路。在基片200處理時,可在受控的壓力下提供背側氣體(例如氦氣)到該氣體管路中,以增強靜電吸盤101與基片200中間的傳熱。影響基片200的背面與靜電吸盤101之間的傳熱因素已在上文論述。 One or more first gas channels 106 connected to an external gas source are provided in the lower electrode element 100. The first gas channels 106 are connected to one or more second gas channels 104 penetrating the electrostatic chuck 101 to form a gas pipeline. When the substrate 200 is processed, a back gas (e.g., helium) can be provided to the gas pipeline under controlled pressure to enhance heat transfer between the electrostatic chuck 101 and the substrate 200. The factors affecting the heat transfer between the back side of the substrate 200 and the electrostatic chuck 101 have been discussed above.

圖2示出了根據一個實施例的在半導體處理過程中的矽片溫度分佈圖。通常,基片的邊緣的溫度高於基片的中心的溫度。在該實施例中,處於基片的中心區域和邊緣區域之間的中間區域溫度最低。實際中,期望降低基片的邊緣的溫度以改善基片的溫度的均勻性。更有利的是,能具備將基片的邊緣的溫度調整到高於、等於或低於基片的中心溫度的溫控調節能力。 FIG2 shows a temperature distribution diagram of a silicon wafer during semiconductor processing according to an embodiment. Generally, the temperature of the edge of the substrate is higher than the temperature of the center of the substrate. In this embodiment, the temperature of the middle area between the center area and the edge area of the substrate is the lowest. In practice, it is desirable to reduce the temperature of the edge of the substrate to improve the uniformity of the temperature of the substrate. It is more advantageous to have the ability to adjust the temperature of the edge of the substrate to be higher, equal to, or lower than the center temperature of the substrate.

導致基片的邊緣的溫度更高的兩個因素是: Two factors contribute to higher temperatures at the edge of the substrate:

(1)基片直徑大於靜電吸盤,並且在靜電吸盤的邊緣之外懸垂約1-2mm(如圖1中的210部分)。懸垂晶片區域和靜電吸盤之間沒有物理接觸,因此熱量無法有效地從懸垂區域吸收,從而導致溫度升高。 (1) The substrate diameter is larger than the electrostatic chuck and hangs about 1-2 mm beyond the edge of the electrostatic chuck (as shown in section 210 in Figure 1). There is no physical contact between the suspended chip area and the electrostatic chuck, so heat cannot be effectively absorbed from the suspended area, resulting in a temperature increase.

(2)基片下方的靜電吸盤中的氣體通道中的氦氣壓強為10-80Torr,蝕刻製程期間的腔室壓強範圍為5-200mTorr。這意味著在晶片外側處的氣體壓強從10-80Torr降低到5-200mTorr。隨著氦氣壓強的降低,導熱係數降低,從基片吸熱的效率也降低,從而導致溫度升高。 (2) The helium pressure in the gas channel in the electrostatic chuck under the substrate is 10-80Torr, and the chamber pressure during the etching process ranges from 5-200mTorr. This means that the gas pressure outside the chip is reduced from 10-80Torr to 5-200mTorr. As the helium pressure decreases, the thermal conductivity decreases and the efficiency of absorbing heat from the substrate also decreases, resulting in an increase in temperature.

為了克服該缺點,可以在靜電吸盤的表面上構造多個氦氣區域,例如,可以在外部區域施加較高的氦氣壓強,以降低基片的邊緣的溫度,同時在內部區域施加較低的氦氣壓強。 To overcome this drawback, multiple helium zones can be constructed on the surface of the electrostatic chuck. For example, a higher helium pressure can be applied to the outer zone to reduce the temperature of the edge of the substrate, while a lower helium pressure can be applied to the inner zone.

圖3示出了根據一個實施例的靜電吸盤的上表面的例示圖案的俯視圖。靜電吸盤300是由氮化鋁(AlN)或氧化鋁(Al2O3)組成。靜電吸盤300也可以替代地由氧化鈦(TiO)、氮化鈦(TiN)、碳化矽(SiC)、或類似物組成。靜電吸盤300中可以埋設直流電極以通過靜電感應吸附並固定住上方的基片。靜電吸盤300包括兩個區域:內區域310和外區域320。在該實施例中,內區域310是圓形區域且外區域320是環形區域。在內區域310中,設置有四個氣體通道315。在外區域320中,也設置有四個氣體通道325。為了說明的目的,僅圖示出8個氣體通道。然而,靜電吸盤300中也可以存在任意數量的氣體通道。氣體通道315、325中通入傳熱氣體以吸收基片的熱量,例如氦氣。內區域310對應於基片的中心區域,外區域320對應與基片的邊緣區域。 FIG3 shows a top view of an exemplary pattern of the upper surface of an electrostatic chuck according to an embodiment. The electrostatic chuck 300 is composed of aluminum nitride (AlN) or aluminum oxide (Al 2 O 3 ). The electrostatic chuck 300 may alternatively be composed of titanium oxide (TiO), titanium nitride (TiN), silicon carbide (SiC), or the like. A DC electrode may be buried in the electrostatic chuck 300 to absorb and fix the upper substrate by electrostatic induction. The electrostatic chuck 300 includes two regions: an inner region 310 and an outer region 320. In this embodiment, the inner region 310 is a circular region and the outer region 320 is an annular region. In the inner region 310, four gas channels 315 are provided. In the outer region 320, four gas channels 325 are also provided. For the purpose of illustration, only eight gas channels are shown. However, any number of gas channels may exist in the electrostatic chuck 300. A heat transfer gas, such as helium, is introduced into the gas channels 315 and 325 to absorb heat from the substrate. The inner region 310 corresponds to the central region of the substrate, and the outer region 320 corresponds to the edge region of the substrate.

在內區域310、外區域320之間通過密封帶311分隔開,密封帶311的側面與內區域310、外區域320緊貼,上表面與靜電吸盤300的上表面或台部的上表面齊平,從而將基片與靜電吸盤之間的氦氣區域分隔成兩個互不連通的區域,以便能獨立調節各區域中的傳熱效率。密封帶由絕緣材料製成,諸如矽膠。在靜電吸盤的外區域320的外周還設置有外圈密封帶321,以防止外區域320的氦氣向處理腔擴散以及將氦氣限制在靜電吸盤300和基片之間的外區域內。 The inner area 310 and the outer area 320 are separated by a sealing tape 311. The side of the sealing tape 311 is in close contact with the inner area 310 and the outer area 320, and the upper surface is flush with the upper surface of the electrostatic chuck 300 or the upper surface of the table, thereby separating the helium area between the substrate and the electrostatic chuck into two unconnected areas so that the heat transfer efficiency in each area can be independently adjusted. The sealing tape is made of an insulating material, such as silicone. An outer ring sealing tape 321 is also provided on the outer periphery of the outer area 320 of the electrostatic chuck to prevent the helium in the outer area 320 from diffusing into the processing chamber and to confine the helium in the outer area between the electrostatic chuck 300 and the substrate.

在一個實施例中,靜電吸盤300對應於圖1中的靜電吸盤101。氣體通道315、325對應於圖1中的第一氣體通道104。 In one embodiment, the electrostatic chuck 300 corresponds to the electrostatic chuck 101 in FIG. 1 . The gas channels 315 and 325 correspond to the first gas channel 104 in FIG. 1 .

當外區域320中的氣體通道325太靠近靜電吸盤的邊緣時,結合層103的寬度可能不足以可靠地防止氦氣的洩漏,從而使得氦氣從靜電吸盤與基座之間的縫隙洩漏到靜電吸盤的邊緣以及腔體中。對於雙氦氣區的靜電吸盤,取決於將溫度升高至基片邊緣的過渡點,將內區域與外區域分開的密封帶的位置通常在Φ200mm至Φ280mm的範圍內。對於某些配置和應用,溫度開始升高的位置更靠近靜電吸盤邊緣,這意味著外區域應設計得較窄。 When the gas channel 325 in the outer region 320 is too close to the edge of the electrostatic chuck, the width of the bonding layer 103 may not be sufficient to reliably prevent the leakage of helium, so that helium leaks from the gap between the electrostatic chuck and the base to the edge of the electrostatic chuck and the cavity. For the electrostatic chuck with double helium zones, the position of the sealing band separating the inner zone from the outer zone is usually in the range of Φ200mm to Φ280mm, depending on the transition point of raising the temperature to the edge of the substrate. For some configurations and applications, the position where the temperature starts to rise is closer to the edge of the electrostatic chuck, which means that the outer zone should be designed to be narrower.

圖4示出了根據另一個實施例的靜電吸盤的上表面的例示圖案的俯視圖。在該實施例中,靜電吸盤400包括兩個區域:內區域410和外區域420。外區域420包括環形區域以及朝向靜電吸盤400的圓心O突出的突出部450。在該實施例中,突出部450是半圓形。在其他實施例中,突出部也可以是三角形、梯形、長方形等規則或不規則形狀。氣體通道425設置在突出部450中。這使得外區域420中的氣體通道425相較圖3更遠離靜電吸盤400的邊緣,從而使得從靜電吸盤邊緣到氣體通道425之間的結合層103(結合圖1)具有足夠的寬度以提供防止氣體洩漏的密封效果。如此,氣體通道425中的氦氣不會從結合層103中洩漏到靜電吸盤400的邊緣以及腔室中。在該實施例中,外區域420中的氣體通道425到圓心O的距離大於內區域410中的氣體通道415到圓心O的距離。在其他實施例中,外區域420中的氣體通道425到圓心O的距離小於等於內區域410中的氣體通道415到圓心O的距離。 FIG4 shows a top view of an exemplary pattern of the upper surface of an electrostatic suction cup according to another embodiment. In this embodiment, the electrostatic suction cup 400 includes two regions: an inner region 410 and an outer region 420. The outer region 420 includes an annular region and a protrusion 450 protruding toward the center O of the electrostatic suction cup 400. In this embodiment, the protrusion 450 is semicircular. In other embodiments, the protrusion may also be a regular or irregular shape such as a triangle, a trapezoid, a rectangle, etc. A gas channel 425 is provided in the protrusion 450. This makes the gas channel 425 in the outer region 420 farther from the edge of the electrostatic chuck 400 than in FIG. 3 , so that the bonding layer 103 (in conjunction with FIG. 1 ) from the edge of the electrostatic chuck to the gas channel 425 has a sufficient width to provide a sealing effect to prevent gas leakage. In this way, the helium in the gas channel 425 will not leak from the bonding layer 103 to the edge of the electrostatic chuck 400 and the chamber. In this embodiment, the distance from the gas channel 425 in the outer region 420 to the center O is greater than the distance from the gas channel 415 in the inner region 410 to the center O. In other embodiments, the distance from the gas channel 425 in the outer region 420 to the center O is less than or equal to the distance from the gas channel 415 in the inner region 410 to the center O.

如上所述,通常在等離子處理中的基片的邊緣的溫度高於中心的溫度。將靜電吸盤分隔成兩部分,每個部分對應於基片的不同區域,則可以通過調整各部分的特性以調節上方基片的溫度均勻性。 As mentioned above, the edge of a substrate being plasma treated is usually hotter than the center. By dividing the electrostatic chuck into two parts, each corresponding to a different area of the substrate, the temperature uniformity of the upper substrate can be adjusted by adjusting the characteristics of each part.

在一個實施例中,外區域420的氣體通道425中通入的氦氣壓強大於內區域410的氣體通道415中通入的氦氣壓強。因為導熱係數和氣體壓強成正相關,當外區域420的氣體通道425中通入的氦氣壓強較大時,能使得基片的邊緣區域的熱量更快地傳導到靜電吸盤和基座上,起到調控基片的溫度的均勻性的效果。此外,靜電吸盤的分區域不僅僅可用於控制基片的溫度均一性,還可以通過各區域特性的獨立設置起到根據特定製程的需要調節基片的各區域溫度。例如,可以根據製程需求,使得基片的邊緣區域的溫度大於、等於或小於基片的中心區域。 In one embodiment, the pressure of helium gas introduced into the gas channel 425 of the outer region 420 is greater than the pressure of helium gas introduced into the gas channel 415 of the inner region 410. Because the thermal conductivity is positively correlated with the gas pressure, when the pressure of helium gas introduced into the gas channel 425 of the outer region 420 is greater, the heat of the edge region of the substrate can be transferred to the electrostatic chuck and the base more quickly, thereby achieving the effect of regulating the uniformity of the temperature of the substrate. In addition, the sub-regions of the electrostatic chuck can not only be used to control the temperature uniformity of the substrate, but also can be used to adjust the temperature of each region of the substrate according to the needs of a specific process by independently setting the characteristics of each region. For example, the temperature of the edge area of the substrate can be greater than, equal to, or less than the center area of the substrate according to process requirements.

在一個實施例中,靜電吸盤400的上表面還包括向上突出的台部結構。靜電吸盤400的表面可以及具有數百或數千形成在其上的台部。在一些實施例中,台部的高度介於2微米-200微米之間且其尺寸(如直徑)介於0.5毫米到5毫米之間。台部的側壁可以是垂直的或傾斜的。在一個實施例中,每個台面都具有圓邊,即台面邊緣是圓形,則基片與台面邊緣弧形接觸,這可以最小化台面的碎裂並減少基片的背面的顆粒污染,圓邊也可以較少或消除基片的背面由於卡緊所造成的刮傷。台面也可以具有倒角的邊緣。 In one embodiment, the upper surface of the electrostatic chuck 400 also includes a terrace structure protruding upward. The surface of the electrostatic chuck 400 may have hundreds or thousands of terraces formed thereon. In some embodiments, the height of the terrace is between 2 microns and 200 microns and its size (such as diameter) is between 0.5 mm and 5 mm. The side walls of the terrace may be vertical or inclined. In one embodiment, each terrace has a rounded edge, that is, the edge of the terrace is rounded, and the substrate is in arc contact with the edge of the terrace, which can minimize the fragmentation of the terrace and reduce particle contamination on the back of the substrate. The rounded edge can also reduce or eliminate scratches on the back of the substrate caused by clamping. The terrace may also have a chamfered edge.

在內外區域之間通過密封帶411分隔開,密封帶411的側面與內外區域緊貼,上表面與靜電吸盤400的台部的上表面齊平,從而將基片與靜電吸盤之間的氦氣區域分隔成兩個互不連通的區域。密封帶由絕緣材料製成,諸如矽膠。在另一個實施例中,外圈密封帶421的上表面與靜電吸盤400的台部的上表面齊平。 The inner and outer regions are separated by a sealing tape 411, the side of the sealing tape 411 is in close contact with the inner and outer regions, and the upper surface is flush with the upper surface of the platform of the electrostatic chuck 400, thereby separating the helium region between the substrate and the electrostatic chuck into two unconnected regions. The sealing tape is made of an insulating material, such as silicone. In another embodiment, the upper surface of the outer ring sealing tape 421 is flush with the upper surface of the platform of the electrostatic chuck 400.

台部的上表面可以根據實際需求設置成各種形狀。圖5a和圖5b示出了靜電吸盤上表面突出台部的兩種形式的示意圖。台部的上表面可以是圓形(圖5a)或六邊形(圖5b)。在一個實施例中,台部501的上表面為圓點形,其直徑為0.5mm-3mm。台部501的上表面的面積占整個靜電吸盤的上表面面積的5%-30%。在另一個實施例中,台部502的上表 面為六邊形,其上表面的面積占整個靜電吸盤的上表面面積的20%-80%。台部的上表面與基片直接接觸,其接觸面積是固體-固體的傳熱面積,因此其上表面的面積占比越大,對基片的傳熱效果越佳。當需要降低基片的邊緣區域的溫度時,可以在靜電吸盤400的外區域420設置如圖5b所示的台部,在靜電吸盤400的內區域410設置如圖5a所示的台部。在其他實施例中,台部的上表面形狀是長方形、三角形、八邊形等。根據不同的製程需求,在內外區域中的台部可以設置不同的上表面的面積占比,以改變基片對靜電吸盤的傳熱係數從而控制基片的溫度。 The upper surface of the platform can be set into various shapes according to actual needs. Figures 5a and 5b show schematic diagrams of two forms of the upper surface of the electrostatic suction cup protruding from the platform. The upper surface of the platform can be circular (Figure 5a) or hexagonal (Figure 5b). In one embodiment, the upper surface of the platform 501 is dot-shaped, and its diameter is 0.5mm-3mm. The area of the upper surface of the platform 501 accounts for 5%-30% of the area of the upper surface of the entire electrostatic suction cup. In another embodiment, the upper surface of the platform 502 is hexagonal, and the area of its upper surface accounts for 20%-80% of the area of the upper surface of the entire electrostatic suction cup. The upper surface of the table is in direct contact with the substrate, and its contact area is a solid-solid heat transfer area. Therefore, the larger the area ratio of its upper surface, the better the heat transfer effect on the substrate. When the temperature of the edge area of the substrate needs to be lowered, a table as shown in FIG. 5b can be set in the outer area 420 of the electrostatic chuck 400, and a table as shown in FIG. 5a can be set in the inner area 410 of the electrostatic chuck 400. In other embodiments, the shape of the upper surface of the table is a rectangle, a triangle, an octagon, etc. According to different process requirements, the table in the inner and outer areas can be set with different upper surface area ratios to change the heat transfer coefficient of the substrate to the electrostatic chuck to control the temperature of the substrate.

台部的高度可以根據實際需求進行相應的設置。在一個實施例中,外區域420的台部的高度低於內區域410的台部的高度。在基片被吸附在靜電吸盤上時,基片的背面與靜電吸盤的台部緊密接觸。基片處理時,熱量從基片傳導到下電極元件,當台部高度較大時,傳熱距離較大,則溫降也較慢,從而使得基片內區域的溫降小於基片外區域的溫降。 The height of the platform can be set accordingly according to actual needs. In one embodiment, the height of the platform of the outer region 420 is lower than the height of the platform of the inner region 410. When the substrate is adsorbed on the electrostatic chuck, the back of the substrate is in close contact with the platform of the electrostatic chuck. When the substrate is processed, heat is transferred from the substrate to the lower electrode element. When the platform height is large, the heat transfer distance is large, and the temperature drop is also slow, so that the temperature drop in the inner region of the substrate is smaller than the temperature drop in the outer region of the substrate.

台部的上表面粗糙度也可以根據實際需求進行相應的設置。在一個實施例中,外區域420的台部的上表面的粗糙度小於內區域410的台部的上表面的粗糙度。因為在基片和靜電吸盤之間的熱傳導取決於表面粗糙度Ra,表面粗糙度越高則傳熱效果越差,所以可以根據期望的內外區域不同的導熱係數來選擇內外區域的表面粗糙度。例如,為了使得基片的邊緣區域溫度下降,設置靜電吸盤的外區域420的上表面粗糙度為小於3微英寸,而靜電吸盤的內區域410的上表面粗糙度為4-8微英寸。 The upper surface roughness of the platform can also be set accordingly according to actual needs. In one embodiment, the upper surface roughness of the platform of the outer region 420 is less than the upper surface roughness of the platform of the inner region 410. Because the heat conduction between the substrate and the electrostatic chuck depends on the surface roughness Ra, the higher the surface roughness, the worse the heat transfer effect, so the surface roughness of the inner and outer regions can be selected according to the different thermal conductivity coefficients of the desired inner and outer regions. For example, in order to reduce the temperature of the edge area of the substrate, the upper surface roughness of the outer region 420 of the electrostatic chuck is set to be less than 3 micro inches, and the upper surface roughness of the inner region 410 of the electrostatic chuck is 4-8 micro inches.

圖6示出了根據另一個實施例的靜電吸盤的上表面的例示圖案的俯視圖。在該實施例中,靜電吸盤600包括三個區域:中心區域610、中間區域620和外側區域630。外側區域630包括環形區域以及朝向靜電吸盤600的圓心O突出的突出部650。在該實施例中,突出部650是半圓形。在其他實施例中,突出部也可以是三角形、梯形、長方形等規則或非規則形狀。氣體通道625設置在突出部650中。這使得外區域630中的氣體 通道425更遠離靜電吸盤400的邊緣,從而使得結合層103具有足夠的寬度以提供防止氣體洩漏的密封效果。如此,氣體通道625中的氦氣不會從結合層103中洩漏到靜電吸盤400的邊緣以及腔室中。在該實施例中,外側區域630中的氣體通道635到圓心O的距離大於中間區域620中的氣體通道625到圓心O的距離。在其他實施例中,外側區域630中的氣體通道635到圓心O的距離小於等於中間區域620中的氣體通道625到圓心O的距離。在其他實施例中,中心區域610中設置有氣體通道。 FIG6 shows a top view of an exemplary pattern of the upper surface of an electrostatic suction cup according to another embodiment. In this embodiment, the electrostatic suction cup 600 includes three regions: a central region 610, a middle region 620, and an outer region 630. The outer region 630 includes an annular region and a protrusion 650 protruding toward the center O of the electrostatic suction cup 600. In this embodiment, the protrusion 650 is semicircular. In other embodiments, the protrusion may also be a regular or irregular shape such as a triangle, a trapezoid, a rectangle, etc. A gas channel 625 is provided in the protrusion 650. This makes the gas channel 425 in the outer region 630 farther from the edge of the electrostatic chuck 400, so that the bonding layer 103 has a sufficient width to provide a sealing effect to prevent gas leakage. In this way, the helium in the gas channel 625 will not leak from the bonding layer 103 to the edge of the electrostatic chuck 400 and the chamber. In this embodiment, the distance from the gas channel 635 in the outer region 630 to the center O is greater than the distance from the gas channel 625 in the middle region 620 to the center O. In other embodiments, the distance from the gas channel 635 in the outer region 630 to the center O is less than or equal to the distance from the gas channel 625 in the middle region 620 to the center O. In other embodiments, a gas channel is provided in the central region 610.

在一個實施例中,靜電吸盤600的上表面還包括向上突出的台部結構。靜電吸盤600的表面可以及具有數百或數千形成在其上的台部。台部的上表面可以根據實際需求設置成各種形狀。台部的上表面可以是圓形或六邊形,也可以是長方形、三角形、八邊形等其他形狀。在一個實施例中,中間區域620的台部的上表面為圓點形,其直徑為0.5mm-3mm。該台部的上表面的面積占整個靜電吸盤的上表面面積的5%-30%。外側區域630和中心區域610的台部的上表面為六邊形,其上表面的面積占整個靜電吸盤的上表面面積的20%-80%。這樣的設置可以有效改善如圖2的矽片溫度的均勻性。 In one embodiment, the upper surface of the electrostatic suction cup 600 also includes a platform structure protruding upward. The surface of the electrostatic suction cup 600 may have hundreds or thousands of platforms formed thereon. The upper surface of the platform can be set to various shapes according to actual needs. The upper surface of the platform can be circular or hexagonal, or it can be other shapes such as rectangular, triangular, octagonal, etc. In one embodiment, the upper surface of the platform in the middle area 620 is dot-shaped, and its diameter is 0.5mm-3mm. The area of the upper surface of the platform accounts for 5%-30% of the upper surface area of the entire electrostatic suction cup. The upper surfaces of the platforms in the outer area 630 and the central area 610 are hexagonal, and the area of their upper surfaces accounts for 20%-80% of the upper surface area of the entire electrostatic suction cup. Such a setting can effectively improve the uniformity of silicon wafer temperature as shown in Figure 2.

在一個實施例中,外側區域630的台部的上表面的粗糙度小於中間區域620的台部的上表面的粗糙度,並且中心區域610的台部的上表面的粗糙度小於中間區域620的台部的上表面的粗糙度。 In one embodiment, the roughness of the upper surface of the terrace of the outer region 630 is less than the roughness of the upper surface of the terrace of the middle region 620, and the roughness of the upper surface of the terrace of the central region 610 is less than the roughness of the upper surface of the terrace of the middle region 620.

台部的高度可以根據實際需求進行相應的設置。在一個實施例中,外側區域630的台部的高度低於中間區域620的台部的高度,且中心區域610的台部的高度低於中間區域620的台部的高度。 The height of the platform can be set accordingly according to actual needs. In one embodiment, the height of the platform in the outer area 630 is lower than the height of the platform in the middle area 620, and the height of the platform in the central area 610 is lower than the height of the platform in the middle area 620.

需注意到,靜電吸盤的分區域不僅僅可用於控制基片的溫度均一性,還可以通過各區域特性的獨立設置起到根據特定製程的需要調節基片的各區域溫度。例如,可以根據製程需求,使得基片外側區域的溫度 大於、等於或小於基片的中間區域,或者使得基片中心區域的溫度大於、等於或小於基片的中間區域。 It should be noted that the sub-areas of the electrostatic chuck can not only be used to control the temperature uniformity of the substrate, but also can be used to adjust the temperature of each area of the substrate according to the needs of a specific process through the independent setting of the characteristics of each area. For example, according to the process requirements, the temperature of the outer area of the substrate can be greater than, equal to, or less than the middle area of the substrate, or the temperature of the central area of the substrate can be greater than, equal to, or less than the middle area of the substrate.

圖7示出一種電容耦合等離子體(CCP)蝕刻設備結構示意圖,電容耦合等離子體蝕刻設備是一種由施加在極板上的射頻電源通過電容耦合的方式在反應腔內產生等離子體並用於蝕刻的設備。其包括真空反應腔700,真空反應腔700包括由金屬材料製成的大致為圓柱形的反應腔側壁701,反應腔側壁上設置一開口702用於容納基片進出。真空反應腔700內設置一氣體噴淋頭720和一與所述氣體噴淋頭720相對設置的基座710,所述氣體噴淋頭720與一氣體供應裝置725相連,用於向真空反應腔700輸送反應氣體,同時作為真空反應腔700的上電極,所述基座710上方設置一靜電吸盤712,同時作為真空反應腔700的下電極,所述上電極和所述下電極之間形成一反應區域。至少一射頻電源750通過匹配網路752施加到所述上電極或下電極之一,在所述上電極和所述下電極之間產生射頻電場,用以將反應氣體解離為等離子體,等離子體中含有大量的電子、離子、激發態的原子、分子和自由基等活性粒子,上述活性粒子可以和待處理基片的表面發生多種物理和化學反應,使得基片表面的形貌發生改變,即完成蝕刻過程。真空反應腔700的下方還設置一排氣泵740,用於將反應副產物排出真空反應腔700,維持真空反應腔700的真空環境。 FIG7 shows a schematic diagram of the structure of a capacitively coupled plasma (CCP) etching device, which is a device for etching by generating plasma in a reaction chamber by capacitive coupling using a radio frequency power source applied to a plate. The device includes a vacuum reaction chamber 700, which includes a substantially cylindrical reaction chamber side wall 701 made of a metal material, and an opening 702 is provided on the reaction chamber side wall for accommodating the entry and exit of a substrate. A gas shower head 720 and a base 710 disposed opposite to the gas shower head 720 are disposed in the vacuum reaction chamber 700. The gas shower head 720 is connected to a gas supply device 725 for delivering reaction gas to the vacuum reaction chamber 700 and serving as an upper electrode of the vacuum reaction chamber 700. An electrostatic chuck 712 is disposed above the base 710 and serves as a lower electrode of the vacuum reaction chamber 700. A reaction area is formed between the upper electrode and the lower electrode. At least one RF power source 750 is applied to one of the upper electrode or the lower electrode through a matching network 752, generating a RF electric field between the upper electrode and the lower electrode to dissociate the reaction gas into plasma. The plasma contains a large number of active particles such as electrons, ions, excited atoms, molecules and free radicals. The above active particles can undergo a variety of physical and chemical reactions with the surface of the substrate to be processed, so that the morphology of the substrate surface changes, that is, the etching process is completed. An exhaust pump 740 is also provided below the vacuum reaction chamber 700 to discharge the reaction byproducts from the vacuum reaction chamber 700 and maintain the vacuum environment of the vacuum reaction chamber 700.

靜電吸盤712內部設置一靜電電極713,用於產生靜電吸力,以實現在製程過程中對待處理的基片W的支撐固定。在一個或多個實施例中,所述靜電吸盤712是圖4或圖6中的靜電吸盤400或靜電吸盤600。 An electrostatic electrode 713 is disposed inside the electrostatic suction cup 712 to generate electrostatic suction force to support and fix the substrate W to be processed during the manufacturing process. In one or more embodiments, the electrostatic suction cup 712 is the electrostatic suction cup 400 or the electrostatic suction cup 600 in FIG. 4 or FIG. 6.

靜電吸盤712下方設置加熱裝置714,用於對製程過程中的基片溫度進行控制。環繞所述基座設置聚焦環732及邊緣環734,所述聚焦環732和邊緣環734用於調節基片W周圍的電場或溫度分佈,提高基片W處理的均勻性。環繞所述邊緣環734設置等離子體約束環735,等離子體約 束環735上設有排氣通道,通過合理設置排氣通道的深寬比例,在實現將反應氣體排出的同時,將等離子體約束在上下電極之間的反應區域,避免等離子體洩露到非反應區域,造成非反應區域的部件損傷。等離子體約束環735下方設置一中接地環736,中接地環736用於為等離子體約束環735提供電場遮罩;中間接地環736下方設置一下接地環737,中接地環736和下接地環737保持電連接,以在真空反應腔700內形成一射頻接地回路。下接地環737與基座之間設置一遮罩環738,用於將施加到基座上的射頻訊號遮罩在基座內,實現基座與下接地環737的電隔離。 A heating device 714 is provided below the electrostatic chuck 712 to control the temperature of the substrate during the manufacturing process. A focusing ring 732 and an edge ring 734 are provided around the base, and the focusing ring 732 and the edge ring 734 are used to adjust the electric field or temperature distribution around the substrate W to improve the uniformity of the substrate W processing. A plasma confinement ring 735 is arranged around the edge ring 734. An exhaust channel is arranged on the plasma confinement ring 735. By reasonably setting the depth-width ratio of the exhaust channel, the plasma is confined in the reaction area between the upper and lower electrodes while the reaction gas is exhausted, so as to prevent the plasma from leaking to the non-reaction area and causing damage to the components in the non-reaction area. A middle ground ring 736 is provided below the plasma confinement ring 735, and the middle ground ring 736 is used to provide an electric field shield for the plasma confinement ring 735; a lower ground ring 737 is provided below the middle ground ring 736, and the middle ground ring 736 and the lower ground ring 737 are electrically connected to form an RF ground loop in the vacuum reaction chamber 700. A shield ring 738 is provided between the lower ground ring 737 and the base, and is used to shield the RF signal applied to the base in the base, so as to achieve electrical isolation between the base and the lower ground ring 737.

在其他實施例中,還可使用其他類型的等離子蝕刻裝置,如電感耦合型等離子蝕刻裝置、電子迴旋共振型等離子蝕刻裝置等。 In other embodiments, other types of plasma etching devices may also be used, such as inductively coupled plasma etching devices, electron cyclotron resonance plasma etching devices, etc.

雖然本發明已以較佳實施例揭示如上,然所述諸多實施例僅為了便於說明而舉例而已,並非用以限定本發明,本發明所屬技術領域中具有通常知識者在不脫離本發明精神和範圍的前提下可作若干的改動與潤飾,本發明所主張的保護範圍應以申請專利範圍所述為準。 Although the present invention has been disclosed as above with preferred embodiments, the embodiments described are only for the purpose of illustration and are not intended to limit the present invention. A person with ordinary knowledge in the technical field to which the present invention belongs may make some modifications and improvements without departing from the spirit and scope of the present invention. The scope of protection claimed by the present invention shall be subject to the scope of the patent application.

400:靜電吸盤 400: Electrostatic suction cup

410:內區域 410: Inner area

411:密封帶 411: Sealing tape

420:外區域 420: External area

421:外圈密封帶 421: Outer ring sealing belt

415,425:氣體通道 415,425: Gas channel

450:突出部 450: protrusion

O:圓心 O: Center of circle

Claims (18)

一種用於等離子體處理裝置的靜電吸盤,該靜電吸盤包括:多個區域,該多個區域中的一第一區域包括一突出部,該突出部朝向該靜電吸盤的中心突出;以及一第一通氣孔,該第一通氣孔設置在該突出部中。 An electrostatic chuck for a plasma processing device, the electrostatic chuck comprising: a plurality of regions, a first region of the plurality of regions comprising a protrusion, the protrusion protruding toward the center of the electrostatic chuck; and a first vent hole, the first vent hole being disposed in the protrusion. 根據請求項1所述的靜電吸盤,其中,該靜電吸盤還包括一密封帶,該密封帶將該靜電吸盤分成該多個區域。 According to the electrostatic suction cup described in claim 1, the electrostatic suction cup further includes a sealing tape, which divides the electrostatic suction cup into the multiple areas. 根據請求項2所述的靜電吸盤,其中,該靜電吸盤還包括設置在該靜電吸盤的外周的一外圈密封帶。 According to the electrostatic suction cup described in claim 2, the electrostatic suction cup further includes an outer ring sealing belt arranged on the outer periphery of the electrostatic suction cup. 根據請求項2所述的靜電吸盤,其中,該密封帶將該靜電吸盤分成兩個區域:一外區域及一內區域,該外區域包括該靜電吸盤的外側圓環部分以及朝向該靜電吸盤的中心突出的該突出部,該內區域是該靜電吸盤中除該外區域之外的區域;該第一通氣孔設置在該突出部中,該靜電吸盤還包括一第二通氣孔,該第二通氣孔設置在該靜電吸盤的該內區域中。 According to the electrostatic suction cup described in claim 2, the sealing tape divides the electrostatic suction cup into two regions: an outer region and an inner region, the outer region includes the outer annular portion of the electrostatic suction cup and the protrusion protruding toward the center of the electrostatic suction cup, and the inner region is the region of the electrostatic suction cup other than the outer region; the first vent is provided in the protrusion, and the electrostatic suction cup further includes a second vent, which is provided in the inner region of the electrostatic suction cup. 根據請求項4所述的靜電吸盤,其中,該第一通氣孔中的氣體壓強大於該第二通氣孔中的氣體壓強。 The electrostatic chuck according to claim 4, wherein the gas pressure in the first vent hole is greater than the gas pressure in the second vent hole. 根據請求項4所述的靜電吸盤,其中,該外區域的面積小於該內區域的面積。 An electrostatic chuck according to claim 4, wherein the area of the outer region is smaller than the area of the inner region. 根據請求項4所述的靜電吸盤,其中,該靜電吸盤的上表面具有向上突出的台部,該外區域的台部的上表面面積占整個該外區域的面積的比率大於該內區域的台部的上表面面積占整個該內區域的面積的比率。 According to the electrostatic suction cup described in claim 4, the upper surface of the electrostatic suction cup has a platform protruding upward, and the ratio of the upper surface area of the platform in the outer region to the entire area of the outer region is greater than the ratio of the upper surface area of the platform in the inner region to the entire area of the inner region. 根據請求項7所述的靜電吸盤,其中,該密封帶與該靜電吸盤的台部的上表面齊平。 The electrostatic chuck according to claim 7, wherein the sealing tape is flush with the upper surface of the platform of the electrostatic chuck. 根據請求項7所述的靜電吸盤,其中,該外區域的該台部的上表面的粗糙度小於該內區域的台部的上表面的粗糙度。 The electrostatic chuck according to claim 7, wherein the roughness of the upper surface of the platform in the outer region is less than the roughness of the upper surface of the platform in the inner region. 根據請求項7所述的靜電吸盤,其中,所述台部的上表面形狀是下列中的任意一種:圓形、六邊形、長方形、三角形。 According to the electrostatic chuck described in claim 7, the shape of the upper surface of the platform is any one of the following: circular, hexagonal, rectangular, and triangular. 根據請求項7所述的靜電吸盤,其中,該外區域的台部上表面是六邊形且該內區域的台部上表面是圓形。 The electrostatic chuck according to claim 7, wherein the upper surface of the platform in the outer region is hexagonal and the upper surface of the platform in the inner region is circular. 根據請求項7所述的靜電吸盤,其中,該外區域的台部的高度低於該內區域的台部的高度。 The electrostatic chuck according to claim 7, wherein the height of the platform in the outer region is lower than the height of the platform in the inner region. 根據請求項2所述的靜電吸盤,其中,該密封帶將該靜電吸盤分成三個區域:一外側區域、一中間區域和一中心區域,其中,該外側區域包括該靜電吸盤的外側圓環部分以及朝向該靜電吸盤的中心突出的該突出部,該第一通氣孔設置在該突出部中;該靜電吸盤還包括一第三通氣孔,該第三通氣孔設置在該靜電吸盤的該中間區域中。 According to the electrostatic suction cup described in claim 2, the sealing belt divides the electrostatic suction cup into three areas: an outer area, a middle area and a central area, wherein the outer area includes the outer annular portion of the electrostatic suction cup and the protrusion protruding toward the center of the electrostatic suction cup, and the first vent is arranged in the protrusion; the electrostatic suction cup also includes a third vent, and the third vent is arranged in the middle area of the electrostatic suction cup. 根據請求項13所述的靜電吸盤,其中,該靜電吸盤的上表面具有向上突出的台部,該外側區域的台部的上表面面積占整個該外側區域的面積的比率大於該中間區域的台部的上表面面積占整個該中間區域的面積的比率,並且該中心區域的台部的上表面面積占整個該中心區域的面積的比率大於該中間區域的台部的上表面面積占整個該中間區域的面積的比率。 The electrostatic suction cup according to claim 13, wherein the upper surface of the electrostatic suction cup has a platform protruding upward, the ratio of the upper surface area of the platform in the outer region to the entire area of the outer region is greater than the ratio of the upper surface area of the platform in the middle region to the entire area of the middle region, and the ratio of the upper surface area of the platform in the central region to the entire area of the central region is greater than the ratio of the upper surface area of the platform in the middle region to the entire area of the middle region. 根據請求項14所述的靜電吸盤,其中,該外側區域的台部的上表面的粗糙度小於該中間區域的台部的上表面的粗糙度,並且該中心區域的台部的上表面的粗糙度小於該中間區域的台部的上表面的粗糙度。 The electrostatic chuck according to claim 14, wherein the roughness of the upper surface of the terrace in the outer region is less than the roughness of the upper surface of the terrace in the middle region, and the roughness of the upper surface of the terrace in the central region is less than the roughness of the upper surface of the terrace in the middle region. 根據請求項14所述的靜電吸盤,其中,該外側區域的台部的高度低於該中間區域的台部的高度,並且該中心區域的台部的高度低於該中間區域的台部的高度。 The electrostatic chuck according to claim 14, wherein the height of the terrace in the outer region is lower than the height of the terrace in the middle region, and the height of the terrace in the central region is lower than the height of the terrace in the middle region. 一種用於等離子體處理裝置的下電極元件,包括:一根據請求項1-16中任一項所述的靜電吸盤,用於承載放置在其上的基片;一基座,設置在該靜電吸盤的下方;以及 一結合層,設置在該靜電吸盤和該基座之間,以結合該靜電吸盤和該基座。 A lower electrode element for a plasma processing device, comprising: an electrostatic chuck according to any one of claims 1 to 16, used to carry a substrate placed thereon; a base, disposed below the electrostatic chuck; and a bonding layer, disposed between the electrostatic chuck and the base, to bond the electrostatic chuck and the base. 一種等離子體處理裝置,包括:一反應腔;一根據請求項17所述的下電極元件,該下電極元件設置在該反應腔內,待處理的基片承載在該下電極元件上;以及一供氣裝置,向該反應腔提供反應氣體以產生等離子體處理基片。 A plasma processing device comprises: a reaction chamber; a lower electrode element according to claim 17, the lower electrode element is arranged in the reaction chamber, and a substrate to be processed is carried on the lower electrode element; and a gas supply device, which provides reaction gas to the reaction chamber to generate plasma to process the substrate.
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