TWI814584B - Packaging substrate structure and method of fabricating the same - Google Patents
Packaging substrate structure and method of fabricating the same Download PDFInfo
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- 239000000758 substrate Substances 0.000 title claims abstract 23
- 238000004806 packaging method and process Methods 0.000 title claims abstract 14
- 238000004519 manufacturing process Methods 0.000 title claims abstract 8
- 238000000034 method Methods 0.000 claims abstract 2
- 239000010410 layer Substances 0.000 claims 36
- 239000012790 adhesive layer Substances 0.000 claims 3
- 239000002184 metal Substances 0.000 claims 3
- 230000003247 decreasing effect Effects 0.000 claims 2
- 229910000679 solder Inorganic materials 0.000 claims 2
- 238000000059 patterning Methods 0.000 claims 1
- 230000000149 penetrating effect Effects 0.000 claims 1
- 239000004065 semiconductor Substances 0.000 claims 1
- 239000011295 pitch Substances 0.000 abstract 1
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Abstract
Description
本發明是關於一種封裝基板結構及其製造方法,特別是關於一種用於層疊式封裝的封裝基板結構及其製造方法。The present invention relates to a packaging substrate structure and a manufacturing method thereof, in particular to a packaging substrate structure for stacked packaging and a manufacturing method thereof.
近年來,電子設備的發展快速,電子封裝技術對於小型化、高輸入/輸出(I/O)密度及可靠性的需求持續增加,其中層疊式封裝(Package on Package,POP)是節省電路板空間的有效技術手段。舉例而言,層疊式封裝將記憶體及處理器分別封裝成一個積體電路(integrated circuit,IC),且兩個積體電路的下方或上方分別連接錫球或導電柱,再將處理器疊層在記憶體上方。In recent years, electronic equipment has developed rapidly, and electronic packaging technology has continued to increase its demand for miniaturization, high input/output (I/O) density and reliability. Among them, package on package (POP) is the best way to save circuit board space. effective technical means. For example, stacked packaging packages the memory and the processor into an integrated circuit (IC), and connects solder balls or conductive pillars below or above the two integrated circuits, and then stacks the processor. The layer is above the memory.
本發明的一態樣是提供一種封裝基板結構的製造方法,以同時製作第一導通孔及第二導通孔。One aspect of the present invention provides a method for manufacturing a packaging substrate structure to simultaneously manufacture first via holes and second via holes.
本發明的另一態樣是提供一種封裝基板結構,其係利用上述態樣的方法所製得。Another aspect of the present invention is to provide a packaging substrate structure, which is produced using the method of the above aspect.
根據本發明的一態樣,提供一種封裝基板結構的製造方法。方法包含提供第一承載板及金屬層,其中所述金屬層設置在所述第一承載板的表面上;圖案化金屬層,以形成接墊,並局部暴露所述第一承載板;貼覆導電塊在第一承載板的暴露部分上;形成基板於所述第一承載板上;移除所述第一承載板,以暴露出在所述介電層中的所述導電塊及所述接墊;形成連接基板於所述介電層的表面上;移除所述連接基板中的部分所述絕緣層,而只保留所述第二導通孔周圍的所述絕緣層,以形成多個連接構件,並暴露出所述導電塊;移除所述導電塊,以形成凹槽在所述介電層上,並暴露出所述第二導通孔的窄端;以及設置至少一個晶片在導電盲孔上。所述基板包含壓合在所述第一承載板的表面上的介電層,且介電層覆蓋所述導電塊及所述接墊;形成在所述介電層遠離所述接墊的表面上的線路層;電性連接所述線路層與所述接墊的多個第一導通孔;以及電性連接所述導電塊與所述線路層的第二導通孔。所述連接基板包含覆蓋所述導電塊及所述接墊的絕緣層;以及貫穿所述絕緣層,並暴露於所述絕緣層的頂表面的多個第三導通孔,且所述第三導通孔電性連接所述接墊。According to an aspect of the present invention, a method for manufacturing a packaging substrate structure is provided. The method includes providing a first carrier board and a metal layer, wherein the metal layer is disposed on the surface of the first carrier board; patterning the metal layer to form contact pads and partially exposing the first carrier board; attaching conductive blocks on the exposed portion of the first carrier board; forming a substrate on the first carrier board; removing the first carrier board to expose the conductive blocks in the dielectric layer and the pads; forming a connection substrate on the surface of the dielectric layer; removing part of the insulating layer in the connection substrate and leaving only the insulating layer around the second via hole to form a plurality of connecting components and exposing the conductive block; removing the conductive block to form a groove on the dielectric layer and exposing a narrow end of the second via hole; and disposing at least one wafer on the conductive On the blind hole. The substrate includes a dielectric layer pressed on the surface of the first carrier board, and the dielectric layer covers the conductive block and the pad; it is formed on the surface of the dielectric layer away from the pad a circuit layer on the circuit layer; a plurality of first via holes electrically connecting the circuit layer and the pads; and a second via hole electrically connecting the conductive block and the circuit layer. The connection substrate includes an insulating layer covering the conductive block and the pad; and a plurality of third via holes penetrating the insulating layer and exposed to a top surface of the insulating layer, and the third via holes The hole is electrically connected to the pad.
根據本發明的一實施例,在上述移除第一承載板之前,方法更包含形成阻焊層在基板上。According to an embodiment of the present invention, before removing the first carrier board, the method further includes forming a solder resist layer on the substrate.
根據本發明的一實施例,在上述移除第一承載板之後,方法更包含形成第二承載板在相對於所述導電塊的所述阻焊層上。According to an embodiment of the present invention, after the first carrier board is removed, the method further includes forming a second carrier board on the solder resist layer relative to the conductive block.
根據本發明的一實施例,在貼覆導電塊之後,方法更包含貼覆黏結層在所述導電塊上,其中所述第二導通孔形成在所述黏結層上,且移除所述導電塊的步驟更包含移除所述黏結層。According to an embodiment of the present invention, after pasting the conductive block, the method further includes pasting an adhesive layer on the conductive block, wherein the second via hole is formed on the adhesive layer, and removing the conductive block. The step of blocking further includes removing the adhesive layer.
根據本發明的一實施例,在移除部分所述絕緣層之後,且在移除所述導電塊之前,更包含減薄所述介電層,以形成至少一突出部在所述介電層遠離所述線路層的表面上。According to an embodiment of the present invention, after removing part of the insulating layer and before removing the conductive block, the dielectric layer is further thinned to form at least one protrusion on the dielectric layer. on the surface away from the circuit layer.
根據本發明的一實施例,在貼合晶片之前,方法更包含形成底部填膠層在所述凹槽中,且在所述第二導通孔上。According to an embodiment of the present invention, before bonding the wafer, the method further includes forming an underfill layer in the groove and on the second via hole.
根據本發明的一態樣,提供一種封裝基板結構,其包含線路基板、多個接墊以及設置於所述接墊上的多個連接構件。線路基板包含介電層、線路層、設置於所述介電層中第一導通孔及設置於所述介電層中的第二導通孔。介電層的第一表面包含至少一突出部。線路層設置於所述介電層的第二表面上,其中所述第二表面相對於所述第一表面。所述第二導通孔的剖面形狀為梯形,並具有窄端,且所述窄端凸出所述介電層的所述第一表面。接墊設置於所述突出部上。每一個連接構件包含至少一第三導通孔及包覆第三導通孔的絕緣層。第三導通孔電性連接所述接墊,且最外側的第三導通孔者暴露於所述絕緣層的頂表面。According to an aspect of the present invention, a packaging substrate structure is provided, which includes a circuit substrate, a plurality of contact pads, and a plurality of connection members disposed on the contact pads. The circuit substrate includes a dielectric layer, a circuit layer, a first via hole disposed in the dielectric layer, and a second via hole disposed in the dielectric layer. The first surface of the dielectric layer includes at least one protrusion. The circuit layer is disposed on the second surface of the dielectric layer, wherein the second surface is opposite to the first surface. The second via hole has a trapezoidal cross-sectional shape and has a narrow end, and the narrow end protrudes from the first surface of the dielectric layer. The contact pad is arranged on the protruding part. Each connection member includes at least one third via hole and an insulating layer covering the third via hole. The third via hole is electrically connected to the pad, and the outermost third via hole is exposed to the top surface of the insulating layer.
根據本發明的一實施例,所述接墊與所述線路層利用所述第一導通孔電性連接。According to an embodiment of the present invention, the pad and the circuit layer are electrically connected using the first via hole.
根據本發明的一實施例,上述封裝基板結構更包含設置於所述第二導通孔的所述窄端上的底部填膠層。According to an embodiment of the present invention, the packaging substrate structure further includes an underfill layer disposed on the narrow end of the second via hole.
根據本發明的一實施例,每一個所述第一導通孔的剖面形狀為梯形,且所述第一導通孔的寬度沿著所述介電層的所述第二表面朝所述第一表面的方向遞減。According to an embodiment of the present invention, the cross-sectional shape of each first via hole is a trapezoid, and the width of the first via hole is along the second surface of the dielectric layer toward the first surface. direction decreases.
根據本發明的一實施例,每一個所述第三導通孔的剖面形狀為梯形,且所述第三導通孔的寬度沿著所述絕緣層的所述頂表面朝所述接墊的方向遞減。According to an embodiment of the present invention, the cross-sectional shape of each third via hole is a trapezoid, and the width of the third via hole decreases along the top surface of the insulating layer toward the direction of the pad. .
根據本發明的一實施例,上述封裝基板結構更包含接合在所述第二導通孔上的至少一晶片或至少一半導體元件。According to an embodiment of the present invention, the above-mentioned packaging substrate structure further includes at least one chip or at least one semiconductor element bonded to the second via hole.
應用本發明的封裝基板結構及其製造方法,形成多個連接構件於線路基板上,並利用導電塊形成高度均一的第二導通孔,且以第二導通孔的窄端連接晶片,進而減少封裝基板連接端的間距。Applying the packaging substrate structure and its manufacturing method of the present invention, a plurality of connection members are formed on the circuit substrate, and the conductive blocks are used to form second via holes with uniform height, and the narrow ends of the second via holes are used to connect the chips, thereby reducing packaging costs. Spacing between substrate connection ends.
本發明提供許多不同實施例或例示,以實施發明的不同特徵。以下敘述的組件和配置方式的特定例示是為了簡化本發明。這些當然僅是做為例示,其目的不在構成限制。舉例而言,第一特徵形成在第二特徵之上或上方的描述包含第一特徵和第二特徵有直接接觸的實施例,也包含有其他特徵形成在第一特徵和第二特徵之間,以致第一特徵和第二特徵沒有直接接觸的實施例。除此之外,本發明在各種具體例中重覆元件符號及/或字母。此重覆的目的是為了使說明簡化且清晰,並不表示各種討論的實施例及/或配置之間有關係。The invention provides many different embodiments or illustrations for implementing different features of the invention. Specific illustrations of components and arrangements described below are provided to simplify the present invention. These are of course only examples and are not intended to be limiting. For example, descriptions of a first feature being formed on or above a second feature include embodiments in which the first feature and the second feature are in direct contact, and also include embodiments in which other features are formed between the first feature and the second feature. Embodiments such that the first feature and the second feature are not in direct contact. In addition, the present invention repeats reference symbols and/or letters in various embodiments. This repetition is for simplicity and clarity of illustration and does not imply a relationship between the various discussed embodiments and/or configurations.
再者,空間相對性用語,例如「下方(beneath)」、「在…之下(below)」、「低於(lower)」、「在…之上(above)」、「高於(upper)」等,是為了易於描述圖式中所繪示的零件或特徵和其他零件或特徵的關係。空間相對性用語除了圖式中所描繪的方向外,還包含元件在使用或操作時的不同方向。裝置可以其他方式定向(旋轉90度或在其他方向),而本發明所用的空間相對性描述也可以如此解讀。Furthermore, spatially relative terms, such as "beneath", "below", "lower", "above", "upper" ” etc. are used to easily describe the relationship between the parts or features shown in the drawings and other parts or features. Spatially relative terms include the orientation of components in use or operation in addition to the orientation depicted in the diagrams. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
隨著電子設備的功能不斷增進,封裝結構中的互連密度持續上升。在此狀況下,若要利用縮小層疊式封裝中的焊球或銅柱的尺寸來提升互連線路的數量,會受到材料及製程的限制。因此,互連線路的數量會限制層疊式封裝性能的提升。 As the functionality of electronic devices continues to increase, the density of interconnections in packaging structures continues to increase. Under this situation, if you want to increase the number of interconnection lines by reducing the size of solder balls or copper pillars in a stacked package, you will be limited by materials and processes. Therefore, the number of interconnect lines will limit the performance improvement of stacked packages.
現有層疊式封裝(Package on Package,POP)技術為了將上層封裝和下層封裝連接,須利用錫球來確保封裝基板和晶片的間距高度,但若要使晶片連接端的密度和數量增加,須減小錫球的尺寸,否則無法同時符合前述的間距高度。另一種現有做法是在乾膜或密封膠中進行蝕刻及電鍍銅柱或填充導電膏以使基板連接,但由於電鍍和填充導電膏的流程特性,晶片連接端受到孔徑比(aspect ratio,也稱為縱橫比)的限制,故難以增加配置在密封膠表面上的連接端的間距。 In the existing package on package (POP) technology, in order to connect the upper package and the lower package, solder balls must be used to ensure the height of the gap between the package substrate and the chip. However, if the density and number of chip connection terminals are to be increased, the density and number of chip connections must be reduced. The size of the solder ball, otherwise it cannot meet the aforementioned pitch height at the same time. Another existing approach is to etch and electroplat copper pillars or fill conductive paste in dry film or sealant to connect substrates. However, due to the process characteristics of electroplating and filling conductive paste, the die connection end is affected by the aspect ratio (aspect ratio, also known as (aspect ratio), it is difficult to increase the spacing between the connecting ends arranged on the sealant surface.
再另一種現有的層疊式封裝技術使用塑封模穿孔導通(Through Mold Via,TMV),其利用雷射鑽孔的方式形成通孔,再於通孔中填入導電材料,但塑封模材料為有機及無機的複合材料,製作通孔的成本高,且孔徑比也有所限制。因此,本發明提供一種封裝基板結構及其製造方法,以達成上述高線路密度,且可符合特定的封裝層疊高度。 Another existing stacked packaging technology uses through mold via (TMV), which uses laser drilling to form through holes, and then fills the through holes with conductive materials. However, the plastic mold material is organic. And inorganic composite materials, the cost of making through holes is high, and the aperture ratio is also limited. Therefore, the present invention provides a packaging substrate structure and a manufacturing method thereof to achieve the above-mentioned high circuit density and comply with a specific packaging stacking height.
請參閱圖1,其繪示根據本發明一些實施例的封裝基板結構100的剖面視圖。封裝基板結構100包含線路基板101,線路基板101包含阻焊層110及在阻焊層110上的介電層120。在一些實施例中,介電層120的頂表面120T具有至少一個突出部121高於頂表面120T。線路基板101還包含在介電層120的底表面120B上的多個線路層132。在一些實施例中,線路層132亦可選擇性地設置在介電層120中。在一些實施例中,線路基板101可為多層線路板。Please refer to FIG. 1 , which illustrates a cross-sectional view of a
線路基板101還包含多個第一導通孔131、第一導通孔162與第二導通孔130。如圖1所繪示,部分第二導通孔130與第一導通孔131分別堆疊,即三個導通孔(一個第二導通孔130與兩個第一導通孔131)彼此堆疊,但其堆疊數量並沒有限制;且部分第二導通孔130可不與第一導通孔131堆疊。有部分第一導通孔162是不在第二導通孔130下方。在一些實施例中,第一導通孔131、第一導通孔162及第二導通孔130的剖面形狀皆為梯形,且第一導通孔131、第一導通孔162及第二導通孔130的寬度沿著介電層120的底表面120B往頂表面120T的方向漸減。再者,第二導通孔130的窄端部分(即寬度較小的端部部分)130A凸出介電層120,而裸露在介電層120的凹槽(圖未標示)中。在一些實施例中,可利用電漿蝕刻或雷射燒蝕法同步製作第一導通孔131、第一導通孔162及第二導通孔130。The
此外,在一些實施例中,阻焊層110在第一導通孔131的下方可以具有開口115,以暴露出焊墊或在線路層132中的焊墊(圖未標示)。焊墊會覆蓋第一導通孔131。In addition, in some embodiments, the solder resist
另外,在本實施例中,封裝基板結構100還包含設置在介電層120的突出部121上的多個接墊161。換言之,接墊161是高於介電層120的頂表面120T。在一些實施例中,接墊161與線路層132是利用第一導通孔131電性連接。In addition, in this embodiment, the
封裝基板結構100還包含設置於接墊161上的多個連接構件171。每一個連接構件171包含至少一個第三導通孔164及包覆第三導通孔164的絕緣層170。第三導通孔164電性連接接墊161。在一些實施例中,第三導通孔164的剖面形狀為梯形,且第三導通孔164的寬度沿著絕緣層170的頂表面170T朝所述接墊161的方向遞減。換言之,第一導通孔162及第三導通孔164皆是以窄端(即寬度較小的端部部分)連接接墊161。須注意的是,圖1繪示最上方的第三導通孔164包含襯墊164A,但在另一些實施例中,最上方的第三導通孔164可不具有襯墊164A。The
絕緣層170包覆第三導通孔164,以保護第三導通孔164,且有助於連接構件171的穩定性。在一些實施例中,絕緣層170的材料與介電層120的材料相同。在另一些實施例中,由於絕緣層170中不設置線路,故可使用成本較低的絕緣材料。The insulating
在一些實施例中,每一個連接構件171可只包含一個第三導通孔164,也可包含多個堆疊的第三導通孔164。在前述只有一個第三導通孔164的實施例中,第三導通孔164暴露於絕緣層170的頂表面170T;在具有多個堆疊的第三導通孔164的實施例中,最外側或最遠離接墊161的第三導通孔164暴露於絕緣層170的頂表面170T。連接構件171的第三導通孔164的堆疊數量可根據應用需求而調整。連接構件171可取代現有的錫球或銅柱,以連接另一個封裝體(例如其他封裝基板結構100),從而形成用於層疊式封裝的封裝基板結構,因此使用本發明的連接構件171可有利於提高基板的線路密度。In some embodiments, each
在一些實施例中,底部填膠(underfill)層140設置在介電層120的凹槽(圖未標示)中。換言之,底部填膠層140的底表面低於介電層120的頂表面120T。第二導通孔130的窄端部分130A連接底部填膠層140。封裝基板結構100包含至少一個晶片(或至少一個半導體元件)150,且晶片150設置在底部填膠層140及第二導通孔130的窄端部分130A上。在一些實施例中,在第二導通孔130的窄端部分130A與晶片150之間更包含錫球142,以電性連接晶片150與第二導通孔130。本發明利用第二導通孔130的窄端部分130A做為晶片的連接端,故有利於減少連接端的間距,進而可增加連接線路的密度。再者,第二導通孔130的窄端部分130A凸出於介電層120可有效提高與晶片150互連的可靠性。In some embodiments, an
請參閱圖2A至圖2M,其繪示根據本發明一些實施例的封裝基板結構200的製造過程中間階段的剖面視圖。首先,請參閱圖2A,提供第一承載板201及在第一承載板201上的金屬層203。在一些實施例中,第一承載板201包含樹脂材料或其他合適的材料。在一些實施例中,金屬層203包含銅。Please refer to FIGS. 2A to 2M , which illustrate cross-sectional views of an intermediate stage of the manufacturing process of the
請參閱圖2B,圖案化圖2A的金屬層203,以暴露出部分第一承載板201,並形成接墊261。再者,貼覆導電塊205在第一承載板201的暴露部分上。在一些實施例中,導電塊205可貼覆在接墊261之間。在一些實施例中,在貼覆導電塊205之後,可形成黏結層207在導電塊205上。Referring to FIG. 2B , the
請參閱圖2C,採用增層法(build up process)形成基板於第一承載板201上,其中基板包含介電層220A、第一導通孔262A、第二導通孔230A及線路層232。具體作法包含先形成介電層220A及金屬層213在第一承載板201、接墊261、導電塊205及黏結層207上,其中金屬層213在介電層220A上。在一些實施例中,金屬層213包含與金屬層203(或接墊261)相同的材料。接著,進行雷射鑽孔操作10,以形成第一開口O1及第二開口O2。Referring to FIG. 2C , a build-up process is used to form a substrate on the
雷射鑽孔操作10所示的方向可為雷射光束的行進方向。第一開口O1自金屬層213的頂部213T向下延伸至暴露出接墊261,而第二開口O2自金屬層213的頂部213T向下延伸至暴露出導電塊205。由於雷射鑽孔操作10的方向,故第一開口O1及第二開口O2形成為剖面形狀為梯形,其寬度為沿著接墊261至第一承載板201的方向遞減。The direction shown in the
請參閱圖2D,在第一開口O1及第二開口O2(參照圖2C)上沉積並填滿導電材料(例如銅),以分別形成第一導通孔262A及第二導通孔230A。由於共形沉積而形成的第一導通孔262A及第二導通孔230A亦具有寬度沿著接墊261至第一承載板201的方向遞減的梯形剖面。接著,圖案化介電層220A上的金屬層213(參照圖2C),以部分移除金屬層213,從而暴露出介電層220A的頂表面220A
T。然後,形成線路層232在第一導通孔262A上及介電層220A暴露出的頂表面220A
T上。在一些實施例中,第二導通孔230A電性連接導電塊205及線路層232。
Referring to FIG. 2D , conductive material (eg, copper) is deposited and filled on the first opening O1 and the second opening O2 (refer to FIG. 2C ) to form the first via
請參閱圖2E,重複圖2C及圖2D的步驟(即增層法),以形成第一導通孔262B堆疊在第一導通孔262A上,及形成第一導通孔230在第二導通孔230A上。須說明的是,介電層220B包含介電層220A及形成在介電層220A上的介電層部分。圖2E繪示僅形成兩個第一導通孔262B分別在兩端的第二導通孔230A上,而不形成第一導通孔262B在中間的兩個第二導通孔230A上,但本發明不限於此。換言之,根據後續的應用或結構的配置,可不形成第一導通孔262B在第二導通孔230A上,或形成較多或較少的第一導通孔262B在第二導通孔230A上。同樣地,在介電層220B的頂表面上形成線路層232。Referring to FIG. 2E, repeat the steps of FIG. 2C and FIG. 2D (i.e., build-up method) to form the first via
請參閱圖2F,重複圖2C及圖2D的步驟(即增層法),以形成第一導通孔262C堆疊在第一導通孔262B上。須注意的是,如圖2F所示,僅形成第一導通孔262C,而不再形成第一導通孔在第二導通孔230A上,但在另一些實施例中,亦可繼續形成第一導通孔堆疊在第二導通孔230A(參照圖2E)上。相似於圖2E,介電層220包含介電層220B及形成在介電層220B上的介電層部分。同樣地,在介電層220的頂表面上形成線路層232。在以下說明書中,第一導通孔262A、第一導通孔262B及第一導通孔262C可合併稱為第一導通孔262。應理解的是,在一些實施例中,線路層232可僅形成在介電層220上,而不形成在介電層220中(即不形成在介電層220A及介電層220B上)。Referring to FIG. 2F , the steps of FIG. 2C and FIG. 2D (ie, the layering method) are repeated to form the first via
請參閱圖2G,形成阻焊層210在介電層220上,並覆蓋線路層232。阻焊層210主要是用以保護線路板上的線路層232。在一些實施例中,阻焊層210包含油墨或其他合適的絕緣材料。Referring to FIG. 2G , a solder resist
須說明的是,為了增加產量及減少生產時間,圖2A至圖2G的步驟可選擇性地在第一承載板201的上下兩側同時進行,即形成上下兩側對稱的結構。然後,將上方及下方的結構分開,再分別進行後續的流程。It should be noted that, in order to increase the output and reduce the production time, the steps of FIG. 2A to FIG. 2G can be selectively performed on the upper and lower sides of the
請參閱圖2H,移除第一承載板201,以暴露出在介電層220中的導電塊205及接墊261。接著,形成第二承載板280在相對於導電塊205的阻焊層210上。換言之,第二承載板280不覆蓋導電塊205。應理解的是,圖2H的結構是將圖2G的結構上下翻轉,故在圖2H較下方的阻焊層210即為圖2G最頂部的阻焊層210。在一些實施例中,第二承載板280與第一承載板201包含相同的材料。Referring to FIG. 2H , the
接著,形成連接基板271(參照圖2J)於介電層220及導電塊205上。具體而言,首先,請參閱圖2I,形成絕緣層270在介電層220及導電塊205上。在一些實施例中,絕緣層270與介電層220包含不同的材料。接著,進行雷射鑽孔操作20,以在絕緣層270中形成開口O3,使開口O3自絕緣層270的頂部向下延伸至暴露出接墊261。雷射鑽孔操作20所示的方向可為雷射光束的行進方向。由於雷射鑽孔操作20的方向,故開口O3的寬度為沿著絕緣層270至介電層220的方向遞減,即開口O3具有梯形剖面形狀。Next, a connection substrate 271 (see FIG. 2J ) is formed on the
填充導電材料至開口O3中,以形成第三導通孔264在接墊261上。接著,再重複圖2I的步驟後,請參閱圖2J,形成堆疊的第三導通孔264在接墊261上,並透過接墊261連接第一導通孔262。第三導通孔264具有與開口O3相同的外型,故第三導通孔264的寬度亦沿著絕緣層270至介電層220的方向遞減。因此,第三導通孔264的窄端(即寬度最小的部分)與第一導通孔262的窄端分別自上方及下方連接接墊261。Conductive material is filled into the opening O3 to form a third via
請參閱圖2K,移除部分絕緣層270,僅保留絕緣層270在第三導通孔264周圍的部分,而形成連接構件273。同時,減薄介電層220,以使介電層220具有突出部221在相對於阻焊層210的表面上,且突出部221高於介電層220的其餘部分。在一些實施例中,減薄介電層220時可同時暴露出導電塊205的側面。換言之,使導電塊205的頂表面高於剩餘介電層220的頂表面。在一些實施例中,移除絕緣層270可利用電漿蝕刻法或雷射蝕刻法。在一些實施例中,第三導通孔264的頂部部分暴露於剩餘的絕緣層270的頂表面。Referring to FIG. 2K , part of the insulating
應注意的是,圖2K繪示的第三導通孔264具有襯墊,但在另一些實施例中,第三導通孔可不具有襯墊。換言之,在移除絕緣層270的過程中,可移除第三導通孔264的襯墊,亦可保留第三導通孔264的襯墊。It should be noted that the third via
根據不同應用,可重複進行上述圖2I及圖2J的增層法流程,即根據實際需求製作不同堆疊數的第三導通孔264。若有多於一個堆疊的第三導通孔264,可選擇在完成全部的第三導通孔264之後,再進行絕緣層270的移除及介電層220的減薄步驟。According to different applications, the above-mentioned layer-adding method process of FIG. 2I and FIG. 2J can be repeated, that is, different stack numbers of third via
請參閱圖2L,移除導電塊205及黏結層207(參照圖2K),以形成凹槽R1,並暴露出第二導通孔230A的窄端部分230A1。在一些實施例中,導電塊205的材料不同於第二導通孔230A的材料,以避免在蝕刻去除導電塊205的流程中對第二導通孔230A的窄端部分230A1造成破壞,而影響後續的應用。在一些實施例中,暴露在凹槽R1中的每一個第二導通孔230A的窄端部分230A1的高度相同。Referring to FIG. 2L , the
請參閱圖2M,形成底部填膠層240在凹槽R1(參照圖2K)中,並黏結在第二導通孔230A的窄端部分230A1 (參照圖2K)上。在一些實施例中,可選擇性地設置錫球(圖未標示)在底部填膠層240中,並與第二導通孔230A的窄端部分230A1電性連接。接著,貼合晶片250在底部填膠層240上,以製得封裝基板結構200。在一些實施例中,可選擇性地移除第二承載板280,並在暴露出的阻焊層210的底部及第一導通孔262的正下方形成開口215,以暴露出焊墊(圖未標示)。Referring to FIG. 2M, an
如上所述,本發明提供一種封裝基板結構及其製造方法,其可同步製作堆疊第一導通孔、第二導通孔及第三導通孔而形成連接構件,以提高基板中的線路密度。再者,利用第二導通孔的窄端作為晶片的連接墊,可有利於減小間距,並提高與晶片互連的可靠性。另外,藉由絕緣層包覆堆疊的第三導通孔,以提升連接構件的穩定性。As mentioned above, the present invention provides a packaging substrate structure and a manufacturing method thereof, which can simultaneously fabricate and stack first via holes, second via holes, and third via holes to form connection members, thereby increasing circuit density in the substrate. Furthermore, using the narrow end of the second via hole as a connection pad of the chip can help reduce the pitch and improve the reliability of interconnection with the chip. In addition, the stacked third via hole is covered with an insulating layer to improve the stability of the connection component.
雖然本發明已以數個實施例揭露如上,然其並非用以限定本發明,在本發明所屬技術領域中任何具有通常知識者,在不脫離本發明的精神和範圍內,當可作各種的更動與潤飾,因此本發明的保護範圍當視後附的申請專利範圍所界定者為準。Although the present invention has been disclosed in several embodiments, it is not intended to limit the present invention. Anyone with ordinary knowledge in the technical field to which the present invention belongs can make various modifications without departing from the spirit and scope of the present invention. Modifications and modifications, therefore, the scope of protection of the present invention shall be determined by the appended patent application scope.
10,20:雷射鑽孔操作10,20: Laser drilling operation
100:封裝基板結構100:Package substrate structure
101:線路基板101: Circuit substrate
110:阻焊層110: Solder mask
115:開口115:Open your mouth
120:介電層120:Dielectric layer
120B:底表面120B: Bottom surface
120T:頂表面120T:Top surface
121:突出部121:Protrusion
130:第二導通孔130: Second via hole
130A:窄端部分130A: Narrow end part
131:第一導通孔131: First via hole
132:線路層132: Line layer
140:底部填膠層140: Bottom glue layer
142:錫球142:Tin ball
150:晶片150:wafer
161:接墊161: Pad
162:第一導通孔162: First via hole
164:第三導通孔164:Third via hole
164A:襯墊164A:Packing
170:絕緣層170:Insulation layer
170T:頂表面170T:Top surface
171:連接構件171:Connection components
200:封裝基板結構200:Package substrate structure
201:第一承載板201:First load-bearing plate
203:金屬層203:Metal layer
205:導電塊205:Conductive block
207:黏結層207: Adhesive layer
210:阻焊層210: Solder mask
213:金屬層213:Metal layer
213T:頂部213T:Top
215:開口215:Open your mouth
220,220A,220B:介電層220, 220A, 220B: dielectric layer
220AT:頂表面220A T :Top surface
221:突出部221:Protrusion
230:第一導通孔230: First via hole
230A:第二導通孔230A: Second via hole
230A1:窄端部分230A1: Narrow end part
232:線路層232: Line layer
240:底部填膠層240: Bottom glue layer
250:晶片250:wafer
261:接墊261: Pad
262,262A,262B,262C:第一導通孔262,262A,262B,262C: first via hole
264:第三導通孔264:Third via hole
270:絕緣層270:Insulation layer
271:連接基板271:Connect base board
273:連接構件273:Connection components
280:第二承載板280: Second load-bearing plate
O1:第一開口O1: First opening
O2:第二開口O2: Second opening
O3:開口O3: Open your mouth
R1:凹槽R1: Groove
根據以下詳細說明並配合附圖閱讀,使本發明的態樣獲致較佳的理解。需注意的是,如同業界的標準作法,許多特徵並不是按照比例繪示的。事實上,為了進行清楚討論,許多特徵的尺寸可以經過任意縮放。 [圖1] 繪示根據本發明一些實施例的封裝基板結構的剖面視圖。 [圖2A]至[圖2M]繪示根據本發明一些實施例的封裝基板結構的製造流程中間階段的剖面視圖。 The aspects of the present invention can be better understood by reading the following detailed description in conjunction with the accompanying drawings. It should be noted that, as is standard practice in the industry, many features are not drawn to scale. In fact, the dimensions of many features can be arbitrarily scaled for clarity of discussion. [Fig. 1] illustrates a cross-sectional view of a packaging substrate structure according to some embodiments of the present invention. [FIG. 2A] to [FIG. 2M] illustrate cross-sectional views of intermediate stages of the manufacturing process of a packaging substrate structure according to some embodiments of the present invention.
國內寄存資訊(請依寄存機構、日期、號碼順序註記) 無 國外寄存資訊(請依寄存國家、機構、日期、號碼順序註記) 無 Domestic storage information (please note in order of storage institution, date and number) without Overseas storage information (please note in order of storage country, institution, date, and number) without
100:封裝基板結構 100:Package substrate structure
101:線路基板 101: Circuit substrate
110:阻焊層 110: Solder mask
115:開口 115:Open your mouth
120:介電層 120:Dielectric layer
120B:底表面 120B: Bottom surface
120T:頂表面 120T:Top surface
121:突出部 121:Protrusion
130:第二導通孔 130: Second via hole
130A:窄端部分 130A: Narrow end part
131:第一導通孔 131: First via hole
132:線路層 132: Line layer
140:底部填膠層 140: Bottom glue layer
142:錫球 142:Tin ball
150:晶片 150:wafer
161:接墊 161: Pad
162:第一導通孔 162: First via hole
164:第三導通孔 164:Third via hole
164A:襯墊 164A:Packing
170:絕緣層 170:Insulation layer
170T:頂表面 170T:Top surface
171:連接構件 171:Connection components
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2022
- 2022-09-15 CN CN202211122827.0A patent/CN117747436A/en active Pending
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Patent Citations (4)
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WO2010035867A1 (en) * | 2008-09-29 | 2010-04-01 | 日立化成工業株式会社 | Semiconductor element-mounting package substrate, and method for manufacturing package substrate |
TW201031300A (en) * | 2009-02-03 | 2010-08-16 | Unimicron Technology Corp | Method for fabricating a package substrate with a cavity |
CN104377187A (en) * | 2013-08-16 | 2015-02-25 | 宏启胜精密电子(秦皇岛)有限公司 | IC carrier plate, semiconductor device provided with same and manufacturing method of semiconductor device |
US20210066210A1 (en) * | 2019-09-02 | 2021-03-04 | Samsung Electro-Mechanics Co., Ltd. | Package substrate |
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