TWI802954B - Artificial leather - Google Patents
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- TWI802954B TWI802954B TW110129336A TW110129336A TWI802954B TW I802954 B TWI802954 B TW I802954B TW 110129336 A TW110129336 A TW 110129336A TW 110129336 A TW110129336 A TW 110129336A TW I802954 B TWI802954 B TW I802954B
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Abstract
Description
本發明係關於一種人工皮革及其製造方法,且更特定言之,係關於一種環保人工皮革及其製造方法。 The present invention relates to an artificial leather and a manufacturing method thereof, and more specifically relates to an environment-friendly artificial leather and a manufacturing method thereof.
習知製造多層人工皮革普遍會採用多種不同製程,且部分製程中需使用溶劑,如含浸樹脂或纖維溶除的製程。然而,上述製法不僅會使得製造工序更加複雜,亦不符合環保需求。 It is known that a variety of different processes are commonly used in the manufacture of multi-layer artificial leather, and solvents are required in some processes, such as impregnated with resin or fiber dissolved. However, the above manufacturing method not only makes the manufacturing process more complicated, but also does not meet the requirements of environmental protection.
因此,有必要提供一創新且具進步性之環保人工皮革及其製造方法,以解決上述習知缺失。 Therefore, it is necessary to provide an innovative and progressive environmentally friendly artificial leather and its manufacturing method to solve the above-mentioned conventional deficiency.
在一實施例中,一種人工皮革包括一第一纖維網、一長纖維織物及一第二纖維網。該第一纖維網係為熔噴纖維網。該長纖維織物設置於該第一纖維網上。該第二纖維網設置於該長纖維織物上,該第二纖維網係為熔噴纖維網。 In one embodiment, an artificial leather includes a first fiber web, a long fiber fabric and a second fiber web. The first web system is a meltblown web. The long fiber fabric is arranged on the first fiber web. The second fiber web is disposed on the long fiber fabric, and the second fiber web is a melt-blown fiber web.
在一實施例中,一種人工皮革之製造方法包括:熔噴一第一纖維網;設置一長纖維織物於該第一纖維網上;熔噴一第二纖維網於該長纖維織物上,以形成一多層纖維結構物;及熱壓該多層纖維結構物,以製得人工皮革。 In one embodiment, a method for manufacturing artificial leather includes: melt-blowing a first fiber web; disposing a long-fiber fabric on the first fiber web; melt-blowing a second fiber web on the long-fiber fabric, and forming a multi-layer fiber structure; and hot pressing the multi-layer fiber structure to produce artificial leather.
在一實施例中,一種人工皮革包括一長纖維織物、一第一纖維網及一第二纖維網。該第一纖維網設置於該長纖維織物上,該第一纖維網係為熔噴纖維網。該第二纖維網設置於該第一纖維網上,該第二纖維 網係為熔噴纖維網。 In one embodiment, an artificial leather includes a long fiber fabric, a first fiber web and a second fiber web. The first fiber web is disposed on the long fiber fabric, and the first fiber web is a melt-blown fiber web. The second fiber web is arranged on the first fiber web, and the second fiber The network system is a melt-blown fiber network.
在一實施例中,一種人工皮革之製造方法包括:提供一長纖維織物;熔噴一第一纖維網於該長纖維織物上;熔噴一第二纖維網於該第一纖維網上,以形成一多層纖維結構物;及熱壓該多層纖維結構物,以製得人工皮革。 In one embodiment, a method for manufacturing artificial leather includes: providing a long-fiber fabric; melt-blowing a first fiber web on the long-fiber fabric; melt-blowing a second fiber web on the first fiber web, and forming a multi-layer fiber structure; and hot pressing the multi-layer fiber structure to produce artificial leather.
10:人工皮革 10: artificial leather
10':多層纖維結構物 10': multi-layer fiber structure
11:第一纖維網 11: The first fiber web
12:長纖維織物 12: long fiber fabric
13:第二纖維網 13: Second fiber web
13W:起毛結構 13W: Raised structure
20:人工皮革 20: artificial leather
20':多層纖維結構物 20': multi-layer fiber structure
21:長纖維織物 21: long fiber fabric
22:第一纖維網 22: The first fiber web
23:第二纖維網 23: Second fiber web
23W:起毛結構 23W: Raised structure
C:孔洞輸送帶 C: hole conveyor belt
E1,E2:押出機 E1, E2: extrusion machine
M1,M2:熔噴模頭 M1, M2: Melt blown die head
P:研磨機 P: grinder
R:熱壓輪 R: hot pressing wheel
S:輸送輪 S: Conveyor wheel
X1,X2:熱塑性聚氨酯(TPU)酯粒 X1, X2: thermoplastic polyurethane (TPU) ester pellets
S31~S34:步驟 S31~S34: steps
S71~S74:步驟 S71~S74: steps
圖1顯示本發明第一實施例人工皮革之結構示意圖。 Fig. 1 shows the schematic structure diagram of the artificial leather of the first embodiment of the present invention.
圖2顯示本發明第一實施例人工皮革之第二纖維網具有起毛結構之示意圖。 Fig. 2 shows a schematic diagram of the raised structure of the second fiber web of the artificial leather according to the first embodiment of the present invention.
圖3顯示本發明第一實施例人工皮革之製造方法流程圖。 Fig. 3 shows the flow chart of the manufacturing method of artificial leather according to the first embodiment of the present invention.
圖4A至4E分別顯示本發明第一實施例人工皮革之製造方法中各步驟之示意圖。 4A to 4E respectively show schematic diagrams of various steps in the method for manufacturing artificial leather according to the first embodiment of the present invention.
圖5顯示本發明第二實施例人工皮革之結構示意圖。 Fig. 5 shows a schematic diagram of the structure of the artificial leather according to the second embodiment of the present invention.
圖6顯示本發明第二實施例人工皮革之第二纖維網具有起毛結構之示意圖。 Fig. 6 shows a schematic diagram of the raised structure of the second fiber web of the artificial leather according to the second embodiment of the present invention.
圖7顯示本發明第二實施例人工皮革之製造方法流程圖。 Fig. 7 shows the flowchart of the manufacturing method of artificial leather according to the second embodiment of the present invention.
圖8A至8E分別顯示本發明第二實施例人工皮革之製造方法中各步驟之示意圖。 8A to 8E respectively show the schematic diagrams of each step in the manufacturing method of artificial leather according to the second embodiment of the present invention.
參閱圖1,其係顯示本發明第一實施例人工皮革之結構示意圖。本發明第一實施例之人工皮革10包括一第一纖維網11、一長纖維織物12及一第二纖維網13。
Referring to Fig. 1, it is a schematic diagram showing the structure of the first embodiment of the artificial leather of the present invention. The
在本實施例中,該第一纖維網11係為熔噴纖維網,且該第一纖維網11之材質係為熱塑性聚氨酯(TPU),較佳地,所述熱塑性聚氨酯(TPU)之
蕭式硬度為大於60A,小於40D。當蕭式硬度大於40D時,由於TPU的硬度太高,完成後之複合結構片材,會太硬,呈現紙觸感(paper like),不具人工皮革觸感。當蕭式硬度小於60A時,則會因TPU太柔軟,而使物性明顯下降。
In this embodiment, the
此外,為使該人工皮革10能具有良好的仿皮革手感,該第一纖維網11之纖維細度應控制在1-6den,而該第一纖維網11之厚度應控制在0.3-1.0mm。
In addition, in order to make the
該長纖維織物12設置於該第一纖維網11上。在本實施例中,該長纖維織物12係可以經編、緯編、針織或梭織製成,且較佳地,該長纖維織物12之材質係為熱塑性聚氨酯(TPU)。
The
此外,為使該人工皮革10能達到高物性(即高抗張拉力及高撕裂強度),該長纖維織物12之纖維細度應控制在20-600den。
In addition, in order to make the
該第二纖維網13設置於該長纖維織物12上。在本實施例中,該第二纖維網13係為熔噴纖維網,且該第二纖維網13之材質係為熱塑性聚氨酯(TPU),較佳地,所述熱塑性聚氨酯(TPU)之蕭式硬度為大於80A,小於65D。當蕭式硬度大於65D時,由於TPU的硬度太高,當進行研磨起毛時,毛羽太硬挺,不具人工皮革觸感。當蕭式硬度小於80A時,則會因TPU太柔軟,而不具研磨性。
The
圖2顯示本發明第一實施例人工皮革之第二纖維網具有起毛結構之示意圖。配合參閱圖1及圖2,為使該人工皮革10能具有起毛皮革手感,該第二纖維網13可經表面研磨而形成起毛結構13W。
Fig. 2 shows a schematic diagram of the raised structure of the second fiber web of the artificial leather according to the first embodiment of the present invention. Referring to FIG. 1 and FIG. 2 , in order to make the
此外,為使該第二纖維網13之起毛結構13W能達到細緻毛羽要求,該第二纖維網13之纖維細度應控制在0.05-3den,而該第二纖維網13之厚度應控制在0.3-1.0mm。
In addition, in order to make the
圖3顯示本發明第一實施例人工皮革之製造方法流程圖。圖
4A至4E分別顯示本發明第一實施例人工皮革之製造方法中各步驟之示意圖。配合參閱圖3之步驟S31及圖4A,熔噴一第一纖維網11。在本實施例中,熔噴該第一纖維網11之步驟包括:
Fig. 3 shows the flow chart of the manufacturing method of artificial leather according to the first embodiment of the present invention. picture
4A to 4E respectively show the schematic diagrams of each step in the manufacturing method of the artificial leather according to the first embodiment of the present invention. With reference to step S31 of FIG. 3 and FIG. 4A , a
步驟1:將熱塑性聚氨酯(TPU)酯粒X1投入一押出機E1熔融,再利用一熔噴模頭M1及一加壓空氣,將熔融態之熱塑性聚氨酯(TPU)噴出,以形成熱塑性聚氨酯(TPU)纖維。較佳地,該熔噴模頭M1之溫度為210-250℃,該加壓空氣之空氣壓力及空氣溫度分別為3-8kgf/cm2及210-240℃。 Step 1: Put thermoplastic polyurethane (TPU) ester pellets X1 into an extruder E1 to melt, and then use a melt blown die head M1 and a pressurized air to spray the molten thermoplastic polyurethane (TPU) to form thermoplastic polyurethane (TPU) )fiber. Preferably, the temperature of the melt-blowing die head M1 is 210-250°C, and the air pressure and air temperature of the pressurized air are 3-8kgf/cm 2 and 210-240°C respectively.
步驟2:使用一孔洞輸送帶C將熱塑性聚氨酯(TPU)纖維堆積成網,並藉由該孔洞輸送帶C釋放高速風壓,以形成該第一纖維網11。
Step 2: Use a perforated conveyor belt C to accumulate thermoplastic polyurethane (TPU) fibers into a web, and release high-speed wind pressure through the perforated conveyor belt C to form the
配合參閱圖3之步驟S32及圖4B,設置一長纖維織物12於該第一纖維網11上。此步驟包括利用一輸送輪S將該長纖維織物12放置到該第一纖維網11上。
With reference to step S32 of FIG. 3 and FIG. 4B , a
在本實施例中,該長纖維織物12係以熱塑性聚氨酯(TPU)長纖維織造而成,而織造方法係可為經編、緯編、針織或梭織。
In this embodiment, the
配合參閱圖3之步驟S33及圖4C,熔噴一第二纖維網13於該長纖維織物12上,以形成一多層纖維結構物10'。在本實施例中,熔噴該第二纖維網13之步驟包括:
Referring to step S33 of FIG. 3 and FIG. 4C , a
步驟1:將熱塑性聚氨酯(TPU)酯粒X2投入一押出機E2熔融,再利用一熔噴模頭M2及一加壓空氣,將熔融態之熱塑性聚氨酯(TPU)噴出,以形成熱塑性聚氨酯(TPU)纖維。較佳地,該熔噴模頭M2之溫度為220-260℃,該加壓空氣之空氣壓力及空氣溫度分別為3-8kgf/cm2及220-250℃。 Step 1: Put thermoplastic polyurethane (TPU) ester pellets X2 into an extruder E2 to melt, and then use a melt blown die head M2 and a pressurized air to spray the molten thermoplastic polyurethane (TPU) to form thermoplastic polyurethane (TPU) )fiber. Preferably, the temperature of the melt-blowing die head M2 is 220-260°C, and the air pressure and air temperature of the pressurized air are 3-8kgf/cm 2 and 220-250°C respectively.
步驟2:使用該孔洞輸送帶C將熱塑性聚氨酯(TPU)纖維堆積成網,並藉由該孔洞輸送帶C釋放高速風壓,以形成該第二纖維網13。
Step 2: Use the perforated conveyor belt C to accumulate thermoplastic polyurethane (TPU) fibers into a web, and release high-speed wind pressure through the perforated conveyor belt C to form the
配合參閱圖3之步驟S34及圖4D,熱壓該多層纖維結構物10',以製得人工皮革10。此步驟包括利用一熱壓輪R熱壓該多層纖維結構物10',且較佳地,該熱壓輪R之溫度為130-160℃。
With reference to step S34 of FIG. 3 and FIG. 4D , the
參閱圖4E,在製得該人工皮革10後,可利用一研磨機P對該人工皮革10之該第二纖維網13進行表面研磨,以使該第二纖維網13之纖維局部斷裂而形成起毛結構13W,進而使該人工皮革10具有起毛皮革手感。
Referring to Fig. 4E, after making the
參閱圖5,其係顯示本發明第二實施例人工皮革之結構示意圖。本發明第二實施例之人工皮革20包括一長纖維織物21、一第一纖維網22及一第二纖維網23。
Referring to FIG. 5 , it is a schematic diagram showing the structure of the artificial leather according to the second embodiment of the present invention. The
在本實施例中,該長纖維織物21係可以經編、緯編、針織或梭織製成,且較佳地,該長纖維織物21之材質係為熱塑性聚氨酯(TPU)。
In this embodiment, the long-
此外,為使該人工皮革20能達到高物性(即高抗張拉力及高撕裂強度),該長纖維織物21之纖維細度應控制在20-600den。
In addition, in order to make the
該第一纖維網22設置於該長纖維織物21上。在本實施例中,該第一纖維網22係為熔噴纖維網,且該第一纖維網22之材質係為熱塑性聚氨酯(TPU),較佳地,所述熱塑性聚氨酯(TPU)之蕭式硬度為大於60A,小於40D。當蕭式硬度大於40D時,由於TPU的硬度太高,完成後之複合結構片材,會太硬,呈現紙觸感(paper like),不具人工皮革觸感。當蕭式硬度小於60A時,則會因TPU太柔軟,而使物性明顯下降。
The
此外,為使該人工皮革20能具有良好的仿皮革手感,該第一纖維網22之纖維細度應控制在1-6den,而該第一纖維網22之厚度應控制在0.3-1.0mm。
In addition, in order to make the
該第二纖維網23設置於該第一纖維網22上。在本實施例
中,該第二纖維網23係為熔噴纖維網,且該第二纖維網23之材質係為熱塑性聚氨酯(TPU),較佳地,所述熱塑性聚氨酯(TPU)之蕭式硬度為大於80A,小於65D。當蕭式硬度大於65D時,由於TPU的硬度太高,當進行研磨起毛時,毛羽太硬挺,不具人工皮革觸感。當蕭式硬度小於80A時,則會因TPU太柔軟,而不具研磨性。
The
圖6顯示本發明第二實施例人工皮革之第二纖維網具有起毛結構之示意圖。配合參閱圖5及圖6,為使該人工皮革20能具有起毛皮革手感,該第二纖維網23可經表面研磨而形成起毛結構23W。
Fig. 6 shows a schematic diagram of the raised structure of the second fiber web of the artificial leather according to the second embodiment of the present invention. Referring to FIG. 5 and FIG. 6 , in order to make the
此外,為使該第二纖維網23之起毛結構23W能達到細緻毛羽要求,該第二纖維網23之纖維細度應控制在0.05-3den,而該第二纖維網23之厚度應控制在0.3-1.0mm。
In addition, in order to make the raised
圖7顯示本發明第二實施例人工皮革之製造方法流程圖。圖8A至8E分別顯示本發明第二實施例人工皮革之製造方法中各步驟之示意圖。配合參閱圖7之步驟S71及圖8A,提供一長纖維織物21。此步驟包括利用一輸送輪S將該長纖維織物21放置到一孔洞輸送帶C上。
Fig. 7 shows the flowchart of the manufacturing method of artificial leather according to the second embodiment of the present invention. 8A to 8E respectively show the schematic diagrams of each step in the manufacturing method of artificial leather according to the second embodiment of the present invention. With reference to step S71 of FIG. 7 and FIG. 8A , a long-
在本實施例中,該長纖維織物21係以熱塑性聚氨酯(TPU)長纖維織造而成,而織造方法係可為經編、緯編、針織或梭織。
In this embodiment, the
配合參閱圖7之步驟S72及圖8B,熔噴一第一纖維網22於該長纖維織物21上。在本實施例中,熔噴該第一纖維網22之步驟包括:
With reference to step S72 of FIG. 7 and FIG. 8B , a
步驟1:將熱塑性聚氨酯(TPU)酯粒X1投入一押出機E1熔融,再利用一熔噴模頭M1及一加壓空氣,將熔融態之熱塑性聚氨酯(TPU)噴出,以形成熱塑性聚氨酯(TPU)纖維。較佳地,該熔噴模頭M1之溫度為210-250℃,該加壓空氣之空氣壓力及空氣溫度分別為3-8kgf/cm2及210-240℃。 Step 1: Put thermoplastic polyurethane (TPU) ester pellets X1 into an extruder E1 to melt, and then use a melt blown die head M1 and a pressurized air to spray the molten thermoplastic polyurethane (TPU) to form thermoplastic polyurethane (TPU) )fiber. Preferably, the temperature of the melt-blowing die head M1 is 210-250°C, and the air pressure and air temperature of the pressurized air are 3-8kgf/cm 2 and 210-240°C respectively.
步驟2:使用該孔洞輸送帶C將熱塑性聚氨酯(TPU)纖維堆
積成網,並藉由該孔洞輸送帶C釋放高速風壓,以形成該第一纖維網22。
Step 2: Use the perforated conveyor belt C to stack thermoplastic polyurethane (TPU) fibers
Accumulate into a web, and release the high-speed wind pressure through the perforated conveyor belt C to form the
配合參閱圖7之步驟S73及圖8C,熔噴一第二纖維網23於該第一纖維網22上,以形成一多層纖維結構物20'。在本實施例中,熔噴該第二纖維網23之步驟包括:
With reference to step S73 of FIG. 7 and FIG. 8C , a
步驟1:將熱塑性聚氨酯(TPU)酯粒X2投入一押出機E2熔融,再利用一熔噴模頭M2及一加壓空氣,將熔融態之熱塑性聚氨酯(TPU)噴出,以形成熱塑性聚氨酯(TPU)纖維。較佳地,該熔噴模頭M2之溫度為220-260℃,該加壓空氣之空氣壓力及空氣溫度分別為3-8kgf/cm2及220-250℃。 Step 1: Put thermoplastic polyurethane (TPU) ester pellets X2 into an extruder E2 to melt, and then use a melt blown die head M2 and a pressurized air to spray the molten thermoplastic polyurethane (TPU) to form thermoplastic polyurethane (TPU) )fiber. Preferably, the temperature of the melt-blowing die head M2 is 220-260°C, and the air pressure and air temperature of the pressurized air are 3-8kgf/cm 2 and 220-250°C respectively.
步驟2:使用該孔洞輸送帶C將熱塑性聚氨酯(TPU)纖維堆積成網,並藉由該孔洞輸送帶C釋放高速風壓,以形成該第二纖維網23。
Step 2: Use the perforated conveyor belt C to accumulate thermoplastic polyurethane (TPU) fibers into a web, and release high-speed wind pressure through the perforated conveyor belt C to form the
配合參閱圖7之步驟S74及圖8D,熱壓該多層纖維結構物20',以製得人工皮革20。此步驟包括利用一熱壓輪R熱壓該多層纖維結構物20',且較佳地,該熱壓輪R之溫度為130-160℃。
With reference to step S74 of FIG. 7 and FIG. 8D , the
參閱圖8E,在製得該人工皮革20後,可利用一研磨機P對該人工皮革20之該第二纖維網23進行表面研磨,以使該第二纖維網23之纖維局部斷裂而形成起毛結構23W,進而使該人工皮革20具有起毛皮革手感。
Referring to FIG. 8E, after the
本發明僅以單一熔噴製程即可製得環保人工皮革,大幅簡化了人工皮革之製造工序,且熔噴製程中完全沒有使用溶劑,符合環保需求。此外,本發明之第一纖維網、第二纖維網及長纖維織物皆使用熱塑性聚氨酯(TPU),而熱塑性聚氨酯(TPU)為不含溶劑之環保材質,可回收使用。另外,本發明將長纖維織物夾設於第一纖維網與第二纖維網之間或將纖維網熔噴結合於長纖維織物,皆可大幅提高環保人工皮革之物性。 The invention can produce environmentally friendly artificial leather with only a single melt-blown process, which greatly simplifies the manufacturing process of artificial leather, and no solvent is used in the melt-blown process, which meets the requirements of environmental protection. In addition, the first fiber web, the second fiber web and the long-fiber fabric of the present invention all use thermoplastic polyurethane (TPU), and thermoplastic polyurethane (TPU) is an environmentally friendly material that does not contain solvents and can be recycled. In addition, the present invention interposes the long-fiber fabric between the first fiber web and the second fiber web or combines the fiber web with the long-fiber fabric by melt-blowing, which can greatly improve the physical properties of the environmentally friendly artificial leather.
茲以下列實例予以詳細說明本發明,唯並不意謂本發明僅 侷限於此等實例所揭示之內容。 The present invention is described in detail with the following examples, but it does not mean that the present invention is only Limited to what is disclosed in these examples.
[發明例1][Invention Example 1]
配合參閱圖4A至圖4E,將熔點180℃、蕭式硬度70A之TPU酯粒投入押出機E1熔融,溫度設定從入料區到出料區依序為120℃、190℃、210℃及220℃,熔融後送入熔噴模頭M1,熔噴模頭M1之溫度設定為235℃,同時在熔噴模頭M1處,連接一加壓空氣,該加壓空氣之空氣壓力為6kgf/cm2,同時將空氣進行加熱,加熱溫度設定為220℃,並送入熔噴模頭M1,在空氣噴出的同時,將熔融態的TPU噴出,以形成TPU纖維。接著,使用孔洞輸送帶C將TPU纖維堆積成網,並藉由孔洞輸送帶C釋放高速風壓,以形成第一纖維網。 Referring to Figure 4A to Figure 4E, put TPU ester pellets with a melting point of 180°C and a Shaw hardness of 70A into the extruder E1 for melting, and the temperature setting from the feeding area to the discharging area is 120°C, 190°C, 210°C and 220°C. ℃, melted and sent to the melt-blown die head M1, the temperature of the melt-blown die head M1 is set to 235°C, and at the same time, a pressurized air is connected to the melt-blown die head M1, and the air pressure of the pressurized air is 6kgf/cm 2. At the same time, the air is heated, the heating temperature is set to 220°C, and it is sent into the melt-blowing die head M1. While the air is ejected, the molten TPU is ejected to form TPU fibers. Next, use the perforated conveyor belt C to accumulate the TPU fibers into a web, and release the high-speed wind pressure through the perforated conveyor belt C to form the first fiber web.
將一由75den及150den之TPU長纖維所混織之經編織物放到第一纖維網上。 A warp knitted fabric mixed with 75den and 150den TPU long fibers is put on the first fiber web.
將熔點183℃、蕭式硬度85A之TPU酯粒投入押出機E2熔融,溫度設定從入料區到出料區依序為100℃、190℃、220℃及230℃,熔融後送入熔噴模頭M2,熔噴模頭M2之溫度設定為235℃,同時在熔噴模頭M2處,連接一加壓空氣,該加壓空氣之空氣壓力為6kgf/cm2,同時將空氣進行加熱,加熱溫度設定為220℃,並送入熔噴模頭M2,在空氣噴出的同時,將熔融態的TPU噴出,以形成TPU纖維。接著,使用孔洞輸送帶C將TPU纖維堆積成網,並藉由孔洞輸送帶C釋放高速風壓,以形成第二纖維網,並覆蓋於前述經編織物上。 Put the TPU ester pellets with a melting point of 183°C and a Shaw hardness of 85A into the extruder E2 for melting. The temperature is set at 100°C, 190°C, 220°C, and 230°C in sequence from the feeding area to the discharging area. After melting, it is sent into the melt blown Die head M2, the temperature of melt-blown die head M2 is set to 235°C, and a pressurized air is connected to the melt-blown die head M2 at the same time. The air pressure of the pressurized air is 6kgf/cm 2 , and the air is heated at the same time. The heating temperature is set to 220°C, and it is sent into the melt-blowing die head M2, and the molten TPU is sprayed out while the air is sprayed out to form TPU fibers. Next, use the perforated conveyor belt C to accumulate the TPU fibers into a web, and release the high-speed wind pressure through the perforated conveyor belt C to form a second fiber web and cover it on the aforementioned warp-knitted fabric.
利用溫度為145℃之熱壓輪熱壓上述三層纖維結構物,以控制厚度與平坦度。 The above-mentioned three-layer fiber structure was heat-pressed with a hot-press wheel at a temperature of 145° C. to control the thickness and flatness.
以80mesh/200mesh的研磨機對第二纖維網進行表面研磨後,即可製得一厚度為1.1mm之起毛高物性環保人工皮革,且所製得之環保人工皮革具有如下物性:重量(ASTM D751):463g/m2;抗張拉力 (ASTM D1682):38kg/inch;斷裂伸長率(ASTM D1682):60%;撕裂強度(ASTM D2262):8.5Kg。 After grinding the surface of the second fiber web with a grinder of 80mesh/200mesh, a 1.1mm thick fluffed high physical property environmental protection artificial leather can be obtained, and the obtained environmental protection artificial leather has the following physical properties: weight (ASTM D751 ): 463g/m2; tensile strength (ASTM D1682): 38kg/inch; elongation at break (ASTM D1682): 60%; tear strength (ASTM D2262): 8.5Kg.
[發明例2][Invention Example 2]
配合參閱圖4A至圖4E,將熔點183度、蕭式硬度85A之TPU酯粒投入押出機E1熔融,溫度設定從入料區到出料區依序為105℃、192℃、222℃及235℃,熔融後送入熔噴模頭M1,熔噴模頭M1之溫度設定為240℃,同時在熔噴模頭M1處,連接一加壓空氣,該加壓空氣之空氣壓力為7.2kgf/cm2,同時將空氣進行加熱,加熱溫度設定為228℃,並送入熔噴模頭M1,在空氣噴出的同時,將熔融態的TPU噴出,以形成TPU纖維。接著,使用孔洞輸送帶C將TPU纖維堆積成網,並藉由孔洞輸送帶C釋放高速風壓,以形成第一纖維網。 Referring to Figure 4A to Figure 4E, put the TPU ester pellets with a melting point of 183 degrees and a Shaw hardness of 85A into the extruder E1 for melting. ℃, melted and sent to the melt-blown die head M1, the temperature of the melt-blown die head M1 is set to 240°C, and at the same time, a pressurized air is connected to the melt-blown die head M1, and the air pressure of the pressurized air is 7.2kgf/ cm 2 , while heating the air with the heating temperature set at 228°C, and sending it into the melt blown die head M1, while the air is ejected, the molten TPU is ejected to form TPU fibers. Next, use the perforated conveyor belt C to accumulate the TPU fibers into a web, and release the high-speed wind pressure through the perforated conveyor belt C to form the first fiber web.
將一由300den之TPU長纖維所織造之梭織織物放到第一纖維網上。 A woven fabric woven by 300 den TPU long fibers is placed on the first fiber web.
將前述之TPU酯粒投入押出機E2熔融,溫度設定同前述,入料區到出料區依序為105℃、192℃、222℃及235℃,熔融後送入熔噴模頭M2,熔噴模頭M2之溫度設定為240℃,同時在熔噴模頭M2處,連接一加壓空氣,該加壓空氣之空氣壓力為7.2kgf/cm2,同時將空氣進行加熱,加熱溫度設定為228℃,並送入熔噴模頭M2,在空氣噴出的同時,將熔融態的TPU噴出,以形成TPU纖維。接著,使用孔洞輸送帶C將TPU纖維堆積成網,並藉由孔洞輸送帶C釋放高速風壓,以形成第二纖維網,並覆蓋於前述梭織織物上。 Put the above-mentioned TPU ester pellets into the extruder E2 to melt. The temperature setting is the same as above. The temperature of the injection die head M2 is set to 240°C. At the same time, a pressurized air is connected to the melt blown die head M2. The air pressure of the pressurized air is 7.2kgf/cm 2 , and the air is heated at the same time. The heating temperature is set to 228°C, and sent to the melt blown die head M2, while the air is ejected, the molten TPU is ejected to form TPU fibers. Next, use the perforated conveyor belt C to accumulate the TPU fibers into a web, and release the high-speed wind pressure through the perforated conveyor belt C to form a second fiber web and cover it on the aforementioned woven fabric.
利用溫度為152℃之熱壓輪熱壓上述三層纖維結構物,以控制厚度與平坦度。 The above-mentioned three-layer fiber structure was heat-pressed with a hot-press wheel at a temperature of 152° C. to control the thickness and flatness.
以80mesh/160mesh/400mesh的研磨機對第二纖維網進行表面研磨後,即可製得一厚度為0.7mm之起毛高物性環保人工皮革,且所 製得之環保人工皮革具有如下物性:重量(ASTM D751):411g/m2;抗張拉力(ASTM D1682):32kg/inch;斷裂伸長率(ASTM D1682):40%;撕裂強度(ASTM D2262):7.6Kg。 After grinding the surface of the second fiber web with an 80mesh/160mesh/400mesh grinder, a 0.7mm-thick fluffed high-property environmental protection artificial leather can be obtained, and the resulting The obtained environmentally friendly artificial leather has the following physical properties: weight (ASTM D751): 411g/m2; tensile strength (ASTM D1682): 32kg/inch; elongation at break (ASTM D1682): 40%; tear strength (ASTM D2262) : 7.6Kg.
[發明例3][Invention Example 3]
配合參閱圖4A至圖4E,將熔點180℃、蕭式硬度70A之TPU酯粒投入押出機E1熔融,溫度設定從入料區到出料區依序為115℃、188℃、205℃及215℃,熔融後送入熔噴模頭M1,熔噴模頭M1之溫度設定為230℃,同時在熔噴模頭M1處,連接一加壓空氣,該加壓空氣之空氣壓力為6.3kgf/cm2,同時將空氣進行加熱,加熱溫度設定為220℃,並送入熔噴模頭M1,在空氣噴出的同時,將熔融態的TPU噴出,以形成TPU纖維。接著,使用孔洞輸送帶C將TPU纖維堆積成網,並藉由孔洞輸送帶C釋放高速風壓,以形成第一纖維網。 Referring to Figure 4A to Figure 4E, put TPU ester pellets with a melting point of 180°C and a Shaw hardness of 70A into the extruder E1 to melt, and the temperature is set to 115°C, 188°C, 205°C and 215°C from the feeding area to the discharging area. ℃, melted and sent to the melt-blown die head M1, the temperature of the melt-blown die head M1 is set to 230°C, and at the same time, a pressurized air is connected to the melt-blown die head M1, and the air pressure of the pressurized air is 6.3kgf/ cm 2 , at the same time, the air is heated, the heating temperature is set to 220°C, and it is sent into the melt-blowing die head M1, and the molten TPU is ejected while the air is ejected to form TPU fibers. Next, use the perforated conveyor belt C to accumulate the TPU fibers into a web, and release the high-speed wind pressure through the perforated conveyor belt C to form the first fiber web.
將一由150den之TPU長纖維及150den之TPU單絲長纖維混織之經編織物放到第一纖維網上。 A warp knitted fabric mixed with TPU long fibers of 150den and TPU monofilament long fibers of 150den is placed on the first fiber web.
將熔點183℃、蕭式硬度85A之TPU酯粒投入押出機E2熔融,溫度設定從入料區到出料區依序為100℃、190℃、220℃及230℃,熔融後送入熔噴模頭M2,熔噴模頭M2之溫度設定為230℃,同時在熔噴模頭M2處,連接一加壓空氣,該加壓空氣之空氣壓力為6.3kgf/cm2,同時將空氣進行加熱,加熱溫度設定為220℃,並送入熔噴模頭M2,在空氣噴出的同時,將熔融態的TPU噴出,以形成TPU纖維。接著,使用孔洞輸送帶C將TPU纖維堆積成網,並藉由孔洞輸送帶C釋放高速風壓,以形成第二纖維網,並覆蓋於前述經編織物上。 Put the TPU ester pellets with a melting point of 183°C and a Shaw hardness of 85A into the extruder E2 for melting. The temperature is set at 100°C, 190°C, 220°C, and 230°C in sequence from the feeding area to the discharging area. After melting, it is sent into the melt blown Die head M2, the temperature of melt blown die head M2 is set to 230°C, and at the same time, a pressurized air is connected to the melt blown die head M2, the air pressure of the pressurized air is 6.3kgf/cm 2 , and the air is heated at the same time , the heating temperature is set to 220°C, and it is sent into the melt-blowing die head M2, and the molten TPU is ejected while the air is ejected to form TPU fibers. Next, use the perforated conveyor belt C to accumulate the TPU fibers into a web, and release the high-speed wind pressure through the perforated conveyor belt C to form a second fiber web and cover it on the aforementioned warp-knitted fabric.
利用溫度為145℃之熱壓輪熱壓上述三層纖維結構物,以控制厚度與平坦度。 The above-mentioned three-layer fiber structure was heat-pressed with a hot-press wheel at a temperature of 145° C. to control the thickness and flatness.
以80mesh/200mesh的研磨機對第二纖維網進行表面研磨 後,即可製得一厚度為1.1mm之起毛高物性環保人工皮革,且所製得之環保人工皮革具有如下物性:重量(ASTM D751):426g/m2;抗張拉力(ASTM D1682):26kg/inch;斷裂伸長率(ASTM D1682):65%;撕裂強度(ASTM D2262):7.2Kg。 Surface grinding of the second web with an 80mesh/200mesh grinder After that, a 1.1mm thickness of fluffed high-property environmentally friendly artificial leather can be obtained, and the obtained environmentally friendly artificial leather has the following physical properties: weight (ASTM D751): 426g/m2; tensile strength (ASTM D1682): 26kg /inch; elongation at break (ASTM D1682): 65%; tear strength (ASTM D2262): 7.2Kg.
[發明例4][Invention Example 4]
配合參閱圖8A至圖8E,以一由75den/24F及150den/48F之TPU長纖維所混織之圓編織物當作載體(Carrier),並放置於孔洞輸送帶C上。 Referring to Figure 8A to Figure 8E, a circular braided fabric mixed with 75den/24F and 150den/48F TPU long fibers is used as the carrier (Carrier), and placed on the hole conveyor belt C.
將熔點160℃、蕭式硬度50A之TPU酯粒投入押出機E1熔融,溫度設定從入料區到出料區依序為105℃、175℃、195℃及195℃,熔融後送入熔噴模頭M1,熔噴模頭M1之溫度設定為220℃,同時在熔噴模頭M1處,連接一加壓空氣,該加壓空氣之空氣壓力為8kgf/cm2,同時將空氣進行加熱,加熱溫度設定為230℃,並送入熔噴模頭M1,在空氣噴出的同時,將熔融態的TPU噴出,以形成TPU纖維,並噴在前述圓編織物上,以形成第一纖維網。 Put the TPU ester pellets with a melting point of 160°C and a Shaw hardness of 50A into the extruder E1 to melt. The temperature is set to 105°C, 175°C, 195°C and 195°C in sequence from the feeding area to the discharging area. After melting, it is sent to the melt blown Die head M1, the temperature of melt blown die head M1 is set to 220°C, and at the same time, a pressurized air is connected to melt blown die head M1. The air pressure of the pressurized air is 8kgf/cm 2 , and the air is heated at the same time. The heating temperature is set to 230°C, and it is sent into the melt-blowing die head M1, and the molten TPU is sprayed out while the air is sprayed out to form TPU fibers, and sprayed on the aforementioned circular braid to form the first fiber web.
將熔點180℃、蕭式硬度70A之TPU酯粒投入押出機E2熔融,溫度設定從入料區到出料區依序為125℃、195℃、225℃及235℃,熔融後送入熔噴模頭M2,熔噴模頭M2之溫度設定為240℃,同時在熔噴模頭M2處,連接一加壓空氣,該加壓空氣之空氣壓力為8kgf/cm2,同時將空氣進行加熱,加熱溫度設定為250℃,並送入熔噴模頭M2,在空氣噴出的同時,將熔融態的TPU噴出,以形成TPU纖維,並噴在前述第一纖維網上,以形成第二纖維網。 Put the TPU ester pellets with a melting point of 180°C and a Shaw hardness of 70A into the extruder E2 to melt. The temperature is set to 125°C, 195°C, 225°C and 235°C in sequence from the feeding area to the discharging area. After melting, it is sent to the melt blown Die head M2, the temperature of melt-blown die head M2 is set to 240°C, and at the same time, a pressurized air is connected to the melt-blown die head M2. The air pressure of the pressurized air is 8kgf/cm 2 , and the air is heated at the same time. The heating temperature is set at 250°C, and it is sent into the melt-blowing die head M2, and the molten TPU is sprayed out at the same time as the air is sprayed out to form TPU fibers, and sprayed on the aforementioned first fiber web to form the second fiber web .
利用溫度為145℃之熱壓輪熱壓上述三層纖維結構物,以控制厚度與平坦度。 The above-mentioned three-layer fiber structure was heat-pressed with a hot-press wheel at a temperature of 145° C. to control the thickness and flatness.
以160mesh/320mesh/800mesh的研磨機對第二纖維網進行 表面研磨後,即可製得一厚度為0.5mm之起毛高物性環保人工皮革,且所製得之環保人工皮革具有如下物性:重量(ASTM D751):340g/m2;抗張拉力(ASTM D1682):25kg/inch;斷裂伸長率(ASTM D1682):70%;撕裂強度(ASTM D2262):6.3Kg。 Carry out the second fiber web with the grinder of 160mesh/320mesh/800mesh After the surface is ground, a 0.5mm-thick fluffed high-physical environmental protection artificial leather can be obtained, and the obtained environmental protection artificial leather has the following physical properties: weight (ASTM D751): 340g/m2; tensile strength (ASTM D1682) : 25kg/inch; elongation at break (ASTM D1682): 70%; tear strength (ASTM D2262): 6.3Kg.
發明例1~4之環保人工皮革的物性資料係彙整如表1,並與表2之習知人工皮革的物性資料進行比較,可發現發明例1~4之環保人工皮革的撕裂強度皆優於習知人工皮革,且發明例1~4僅以單一熔噴製程即可製得環保人工皮革,其製造工序比使用多種不同製程之習知人工皮革更為簡化。 The physical property data of the environment-friendly artificial leather of the invention examples 1-4 are summarized in Table 1, and compared with the physical property data of the conventional artificial leather in Table 2, it can be found that the tear strength of the environment-friendly artificial leather of the invention examples 1-4 is excellent In the conventional artificial leather, and Invention Examples 1~4 can produce environmentally friendly artificial leather with only a single melt-blown process, and its manufacturing process is more simplified than conventional artificial leather using a variety of different processes.
上述實施例僅為說明本發明之原理及其功效,並非限制本發明,因此習於此技術之人士對上述實施例進行修改及變化仍不脫本發明之精神。本發明之權利範圍應如後述之申請專利範圍所列。 The above-mentioned embodiments are only for illustrating the principles and effects of the present invention, and do not limit the present invention. Therefore, those skilled in the art can modify and change the above-mentioned embodiments without departing from the spirit of the present invention. The scope of rights of the present invention should be listed in the scope of patent application described later.
20:人工皮革 20: artificial leather
21:長纖維織物 21: long fiber fabric
22:第一纖維網 22: The first fiber web
23:第二纖維網 23: Second fiber web
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CN1175291A (en) * | 1994-12-22 | 1998-03-04 | 金伯利-克拉克环球有限公司 | Method for producing a nonwoven web |
TW201237231A (en) * | 2011-03-03 | 2012-09-16 | San Fang Chemical Industry Co | Artificial leather having composite fiber and method for making the same |
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CN1175291A (en) * | 1994-12-22 | 1998-03-04 | 金伯利-克拉克环球有限公司 | Method for producing a nonwoven web |
TW201237231A (en) * | 2011-03-03 | 2012-09-16 | San Fang Chemical Industry Co | Artificial leather having composite fiber and method for making the same |
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