TWI794578B - Photosensitive composition and resist film - Google Patents
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/039—Macromolecular compounds which are photodegradable, e.g. positive electron resists
- G03F7/0392—Macromolecular compounds which are photodegradable, e.g. positive electron resists the macromolecular compound being present in a chemically amplified positive photoresist composition
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Abstract
本發明以提供具有高耐熱性,且於使用作為阻劑材料的情形顯示優異的鹼顯影性之含有酚性羥基之樹脂為課題,而提供一種含有酚性羥基之樹脂,其係酚醛清漆型酚樹脂(C)與醇化合物(X)的反應產物,其中該酚醛清漆型酚樹脂(C)係以下述式(1)所表示的芳香族化合物(A)與脂肪族醛(B)作為必須的反應原料。 The object of the present invention is to provide a resin containing a phenolic hydroxyl group that has high heat resistance and exhibits excellent alkali developability when used as a resist material, and provides a resin containing a phenolic hydroxyl group, which is a novolak type phenol A reaction product of a resin (C) and an alcohol compound (X), wherein the novolak-type phenolic resin (C) contains an aromatic compound (A) and an aliphatic aldehyde (B) represented by the following formula (1) as essential components Reaction raw material.
式(1)中,R1及R2為碳數1~9之脂肪族烴基、烷氧基、芳基、芳烷基或鹵素原子。m、n及p為0~4之整數。 In formula (1), R 1 and R 2 are aliphatic hydrocarbon groups, alkoxy groups, aryl groups, aralkyl groups or halogen atoms having 1 to 9 carbon atoms. m, n and p are integers from 0 to 4.
R3為氫原子、碳數1~9之脂肪族烴基、或烴基上具有一個以上選自烷氧基、鹵素基及羥基的取代基的結構部位。R4為羥基、碳數1~9之脂肪族烴基、烷氧基或鹵素原子。 R3 is a hydrogen atom, an aliphatic hydrocarbon group with 1 to 9 carbon atoms, or a structural site having one or more substituents selected from alkoxy, halogen and hydroxyl groups on the hydrocarbon group. R 4 is a hydroxyl group, an aliphatic hydrocarbon group with 1 to 9 carbon atoms, an alkoxy group or a halogen atom.
Description
本發明係關於含有酚性羥基之樹脂、感光性組成物、阻劑膜、硬化性組成物及硬化物。 The present invention relates to a resin containing a phenolic hydroxyl group, a photosensitive composition, a resist film, a curable composition and a cured product.
於光阻之領域,因應用途、機能而細分化的各式各樣的光阻圖案之形成方法正陸續地開發,伴隨於此,對阻劑用樹脂材料的要求性能亦高度化且多樣化。例如,作為用於IC、LSI等之半導體之製造、LCD等之顯示裝置之製造、印刷原版之製造等的阻劑,已知有使用鹼可溶性樹脂及1,2-重氮萘醌(1,2-naphthoquinonediazide)化合物等之感光劑的正型光阻。 In the field of photoresist, various photoresist pattern formation methods that are subdivided according to application and function are being developed one after another. Along with this, the required performance of resin materials for resist is also high and diversified. For example, it is known to use an alkali-soluble resin and 1,2-diazonaphthoquinone (1, 2-naphthoquinonediazide) compound and other photosensitive agent positive photoresist.
就前述鹼可溶性樹脂而言,已提議使用甲酚酚醛清漆型環氧樹脂的正型光阻組成物(例如,參照專利文獻1及2)。 As the aforementioned alkali-soluble resin, a positive resist composition using a cresol novolak type epoxy resin has been proposed (for example, refer to Patent Documents 1 and 2).
使用甲酚酚醛清漆型環氧樹脂的正型光阻組成物係以靈敏度等之顯影性的提升為目的而被開發者,但近年來,隨著半導體高積體化,圖案有細線化的傾向,且需要更優異的靈敏度。然而,於使用甲酚酚醛清漆型環氧樹脂的正型光阻組成物,有無法獲得對應細線化的充分靈敏度的問題。再者,由於在半導體等之製造步驟,各式各樣的熱處理被施予,因而亦要求更高耐熱性,但使用甲酚酚醛清漆型環氧樹脂的正型光阻組成物有 不具有充分耐熱性的問題。 Positive-type photoresist compositions using cresol novolac-type epoxy resins have been developed for the purpose of improving developability such as sensitivity, but in recent years, patterns tend to become thinner as semiconductors become more integrated. , and require better sensitivity. However, there is a problem that sufficient sensitivity corresponding to line thinning cannot be obtained in a positive resist composition using a cresol novolak type epoxy resin. Furthermore, since various heat treatments are applied in the manufacturing steps of semiconductors and the like, higher heat resistance is also required, but the positive photoresist composition using cresol novolak type epoxy resin has There is a problem of not having sufficient heat resistance.
作為利用光阻的圖案化結構體之製造,有晶圓級封裝(wafer level packaging)技術。晶圓級封裝技術係於晶圓的狀態下進行樹脂密封或再配線、電極形成,藉由切割而單片化,而製造半導體封裝的封裝技術。 As the manufacture of a patterned structure using a photoresist, there is a wafer level packaging technology. Wafer-level packaging technology is a packaging technology that performs resin sealing, rewiring, and electrode formation in a wafer state, and singulates by dicing to manufacture semiconductor packages.
於晶圓級封裝,隨著配線密度提升,已將電化學沉積法使用於電子配線(例如,參照非專利文獻1)。用於晶圓級封裝的再配置的金凸塊、銅柱及銅線,需要經電鍍阻劑的模具(mold)。此阻劑層與於IC製造所使用的阻劑層相比時為非常厚。阻劑的模具的圖形的大小及阻劑層的厚度皆為例如2μm~100μm,於光阻中高縱橫比(阻劑厚度相對於線大小)的圖案化為必要。 In wafer level packaging, as the wiring density increases, the electrochemical deposition method has been used for electronic wiring (for example, refer to Non-Patent Document 1). The reconfigured gold bumps, copper pillars and copper lines for WLP require a resist plated mold. This resist layer is very thick when compared to resist layers used in IC fabrication. The pattern size of the resist mold and the thickness of the resist layer are, for example, 2 μm to 100 μm, which is necessary for patterning with high aspect ratio (resist thickness relative to line size) in photoresist.
針對高縱橫比的光阻的圖案化,已提議於合成酚醛清漆樹脂之際,使用脂肪族聚醛作為間甲酚或對甲酚的交聯劑(例如,參照專利文獻3)。然而,有作為厚膜光阻的重要特性的耐熱性與鹼溶解速度難以兼具的問題。 For the patterning of high-aspect-ratio photoresists, it has been proposed to use aliphatic polyaldehyde as a cross-linking agent of m-cresol or p-cresol when synthesizing novolac resin (for example, refer to Patent Document 3). However, there is a problem that it is difficult to have both heat resistance and alkali dissolution rate, which are important characteristics of thick film resists.
[專利文獻1]特開2008-088197號公報 [Patent Document 1] JP-A-2008-088197
[專利文獻2]特開2002-107925號公報 [Patent Document 2] JP-A-2002-107925
[專利文獻3]特開平9-6003號公報 [Patent Document 3] Japanese Unexamined Patent Publication No. 9-6003
[非專利文獻1]Gary Solomon, Electrochemically deposited solder bumps for wafer-level packaging, PACKAGING/ASSEMBLY, Solid State Technology, pages 83,84,86,88 April 2001 [Non-Patent Document 1] Gary Solomon, Electrochemically deposited solder bumps for wafer-level packaging, PACKAGING/ASSEMBLY, Solid State Technology, pages 83,84,86,88 April 2001
本發明所欲解決的課題係提供一種含有酚性羥基之樹脂,其具有高耐熱性,且於作為阻劑材料使用的情形顯示優異的鹼顯影性。 The problem to be solved by the present invention is to provide a resin containing a phenolic hydroxyl group, which has high heat resistance and exhibits excellent alkali developability when used as a resist material.
本發明人等,為了解決上述課題而進行深入檢討的結果發現,為含有羧基的三芳基化合物與脂肪族醛的反應產物,且前述反應產物中之羧基的一部分或全部以醇化合物進行酯化而成的含有酚性羥基之樹脂係耐熱性、鹼顯影性優異,而完成本發明。 The inventors of the present invention, as a result of intensive investigations to solve the above-mentioned problems, found that it is a reaction product of a carboxyl group-containing triaryl compound and an aliphatic aldehyde, and a part or all of the carboxyl groups in the aforementioned reaction product are esterified with an alcohol compound. The resultant resin containing phenolic hydroxyl group has excellent heat resistance and alkali developability, and completed the present invention.
即,本發明係關於一種含有酚性羥基之樹脂,其為酚醛清漆型酚樹脂(C)與醇化合物(X)之反應產物,其中該酚醛清漆型酚樹脂(C)係以下述式(1)所表示的芳香族化合物(A)與脂肪族醛(B)作為必須之反應原料。That is, the present invention relates to a resin containing phenolic hydroxyl groups, which is a reaction product of a novolak-type phenolic resin (C) and an alcohol compound (X), wherein the novolac-type phenolic resin (C) is represented by the following formula (1 ) represents an aromatic compound (A) and an aliphatic aldehyde (B) as necessary reaction raw materials.
(前述式(1)中,R1 及R2 係各自獨立,表示碳原子數1~9之脂肪族烴基、烷氧基、芳基、芳烷基或鹵素原子。 m、n及p係各自獨立,表示0~4之整數。 R1 為複數的情形,複數之R1 彼此可為相同亦可為相異。 R2 為複數的情形,複數之R2 彼此可為相同亦可為相異。 R3 係表示氫原子、碳原子數1~9之脂肪族烴基、或烴基上具有一個以上選自烷氧基、鹵素基及羥基的取代基的結構部位。 R4 係表示羥基、碳原子數1~9之脂肪族烴基、烷氧基或鹵素原子。 R4 為複數的情形,複數之R4 彼此可為相同亦可為相異。) (In the above-mentioned formula (1), R1 and R2 are each independently, representing an aliphatic hydrocarbon group, an alkoxy group, an aryl group, an aralkyl group or a halogen atom with 1 to 9 carbon atoms. m, n and p are each Independent, representing an integer from 0 to 4. When R 1 is a plural number, the R 1s of the plural numbers may be the same or different from each other. When R 2 is a plural number, the R 2s of the plural numbers may be the same or different from each other R 3 represents a hydrogen atom, an aliphatic hydrocarbon group with 1 to 9 carbon atoms, or a structural site with one or more substituents selected from alkoxy, halogen and hydroxyl groups on the hydrocarbon group. R 4 represents a hydroxyl group, a carbon atom Aliphatic hydrocarbon groups, alkoxy groups or halogen atoms with numbers 1 to 9. When R 4 is plural, the plural R 4 may be the same or different.)
依據本發明,可提供具有高耐熱性,且於作為阻劑材料使用的情形顯示優異的鹼顯影性的含有酚性羥基之樹脂。According to the present invention, it is possible to provide a phenolic hydroxyl group-containing resin that has high heat resistance and exhibits excellent alkali developability when used as a resist material.
以下,針對本發明之一實施形態加以說明。本發明並未被限定於以下之實施形態,可於無損本發明之效果的範圍內施加適當變更而實施。 Hereinafter, one embodiment of the present invention will be described. The present invention is not limited to the following embodiments, and can be implemented by adding appropriate changes within a range not impairing the effects of the present invention.
本發明之含有酚性羥基之樹脂係酚醛清漆型酚樹脂(C)與醇化合物(X)的反應產物,其中該酚醛清漆型酚樹脂(C)係以下述式(1)所表示的芳香族化合物(A)與脂肪族醛(B)作為必須之反應原料。The resin containing phenolic hydroxyl group of the present invention is a reaction product of a novolak-type phenolic resin (C) and an alcohol compound (X), wherein the novolac-type phenolic resin (C) is an aromatic compound represented by the following formula (1): Compound (A) and aliphatic aldehyde (B) are necessary reaction raw materials.
(前述式(1)中,R1 及R2 係各自獨立,表示碳原子數1~9之脂肪族烴基、烷氧基、芳基、芳烷基或鹵素原子。 m、n及p係各自獨立,表示0~4之整數。 R1 為複數的情形,複數之R1 彼此可為相同亦可為相異。 R2 為複數的情形,複數之R2 彼此可為相同亦可為相異。 R3 係表示氫原子、碳原子數1~9之脂肪族烴基、或烴基上具有一個以上選自烷氧基、鹵素基及羥基的取代基的結構部位。 R4 係表示羥基、碳原子數1~9之脂肪族烴基、烷氧基或鹵素原子。 R4 為複數的情形,複數之R4 彼此可為相同亦可為相異。) (In the above-mentioned formula (1), R1 and R2 are each independently, representing an aliphatic hydrocarbon group, an alkoxy group, an aryl group, an aralkyl group or a halogen atom with 1 to 9 carbon atoms. m, n and p are each Independent, representing an integer from 0 to 4. When R 1 is a plural number, the R 1s of the plural numbers may be the same or different from each other. When R 2 is a plural number, the R 2s of the plural numbers may be the same or different from each other R 3 represents a hydrogen atom, an aliphatic hydrocarbon group with 1 to 9 carbon atoms, or a structural site with one or more substituents selected from alkoxy, halogen and hydroxyl groups on the hydrocarbon group. R 4 represents a hydroxyl group, a carbon atom Aliphatic hydrocarbon groups, alkoxy groups or halogen atoms with numbers 1 to 9. When R 4 is plural, the plural R 4 may be the same or different.)
本發明之含有酚性羥基之樹脂係具有三芳基甲烷結構。藉由該三芳基甲烷結構而成為以高密度含有芳香環,因而本發明之含有酚性羥基之樹脂具有非常高的耐熱性。 於前述式(1)之三芳基甲烷結構,2個羥基與羧基於各自不同的芳香環取代,而未形成強的氫鍵。據此本發明之含有酚羥基的樹脂可保持良好的質子解離性,且可顯示優異的鹼顯影性。又,三芳基甲烷結構中之羧基的一部分或全部,藉由與醇化合物(X)的反應而酯化,而可於該酯基之水解前後(羧基形成前後)誘發極端的極性變化,並獲得良好的顯影對比。The resin containing phenolic hydroxyl group of the present invention has a triarylmethane structure. The triarylmethane structure contains aromatic rings at a high density, so the phenolic hydroxyl group-containing resin of the present invention has very high heat resistance. In the triarylmethane structure of the aforementioned formula (1), the two hydroxyl groups and carboxyl groups are substituted based on their respective different aromatic rings without forming strong hydrogen bonds. Accordingly, the phenolic hydroxyl group-containing resin of the present invention can maintain good proton dissociation properties, and can exhibit excellent alkali developability. In addition, a part or all of the carboxyl groups in the triarylmethane structure is esterified by reaction with the alcohol compound (X), and an extreme polarity change can be induced before and after the hydrolysis of the ester group (before and after carboxyl group formation), and obtain Good development contrast.
[酚醛清漆型酚樹脂] 酚醛清漆型酚樹脂(C)係以下述式(1)所表示的芳香族化合物(A)、及脂肪族醛(B)作為必須之反應原料的樹脂。[Novolac type phenolic resin] The novolak-type phenolic resin (C) is a resin containing an aromatic compound (A) represented by the following formula (1) and an aliphatic aldehyde (B) as essential reaction raw materials.
(前述式(1)中,R1 及R2 係各自獨立,表示碳原子數1~9之脂肪族烴基、烷氧基、芳基、芳烷基或鹵素原子。 m、n及p係各自獨立,表示0~4之整數。 R1 為複數的情形,複數之R1 彼此可為相同亦可為相異。 R2 為複數的情形,複數之R2 彼此可為相同亦可為相異。 R3 係表示氫原子、碳原子數1~9之脂肪族烴基、或烴基上具有一個以上選自烷氧基、鹵素基及羥基的取代基的結構部位。 R4 係表示羥基、碳原子數1~9之脂肪族烴基、烷氧基或鹵素原子。 R4 為複數的情形,複數之R4 彼此可為相同亦可為相異。) (In the above-mentioned formula (1), R1 and R2 are each independently, representing an aliphatic hydrocarbon group, an alkoxy group, an aryl group, an aralkyl group or a halogen atom with 1 to 9 carbon atoms. m, n and p are each Independent, representing an integer from 0 to 4. When R 1 is a plural number, the R 1s of the plural numbers may be the same or different from each other. When R 2 is a plural number, the R 2s of the plural numbers may be the same or different from each other R 3 represents a hydrogen atom, an aliphatic hydrocarbon group with 1 to 9 carbon atoms, or a structural site with one or more substituents selected from alkoxy, halogen and hydroxyl groups on the hydrocarbon group. R 4 represents a hydroxyl group, a carbon atom Aliphatic hydrocarbon groups, alkoxy groups or halogen atoms with numbers 1 to 9. When R 4 is plural, the plural R 4 may be the same or different.)
於前述式(1),就R1 、R2 、R3 及R4 之碳原子數1~9之脂肪族烴基而言,可列舉甲基、乙基、丙基、異丙基、丁基、三級丁基、己基、環己基、庚基、辛基、壬基等之碳原子數1~9之烷基及碳原子數3~9之環烷基等。In the aforementioned formula (1), the aliphatic hydrocarbon groups having 1 to 9 carbon atoms in R 1 , R 2 , R 3 and R 4 include methyl, ethyl, propyl, isopropyl, and butyl , tertiary butyl, hexyl, cyclohexyl, heptyl, octyl, nonyl, etc., alkyl groups with 1 to 9 carbon atoms and cycloalkyl groups with 3 to 9 carbon atoms, etc.
於前述式(1),就R1 、R2 及R4 之烷氧基而言,可列舉甲氧基、乙氧基、丙氧基、丁氧基、戊氧基、己氧基、環己氧基等。In the aforementioned formula (1), the alkoxy groups of R 1 , R 2 and R 4 include methoxy, ethoxy, propoxy, butoxy, pentyloxy, hexyloxy, cyclo Hexyloxy etc.
於前述式(1),就R1 及R2 之芳基而言,可列舉苯基、甲苯基、二甲苯基、萘基、蒽基等。In the aforementioned formula (1), the aryl groups of R 1 and R 2 include phenyl, tolyl, xylyl, naphthyl, anthracenyl and the like.
於前述式(1),就R1 及R2 之芳烷基而言,可列舉苄基、苯基乙基、苯基丙基、萘基甲基等。In the aforementioned formula (1), the aralkyl groups of R1 and R2 include benzyl, phenylethyl, phenylpropyl, naphthylmethyl and the like.
於前述式(1),就R1 、R2 及R4 之鹵素原子而言,氟原子、氯原子、溴原子、碘原子等。In the aforementioned formula (1), the halogen atoms of R 1 , R 2 and R 4 include fluorine atom, chlorine atom, bromine atom, iodine atom and the like.
於前述式(1),就R3 之「烴基上具有一個以上選自烷氧基、鹵素基及羥基的取代基的結構部位」而言,可列舉鹵化烷基、鹵化芳基、2-甲氧基乙氧基、2-乙氧基乙氧基等之烷氧基烷氧基、經羥基取代的烷基烷氧基等。In the above-mentioned formula (1), in terms of "the structural site having one or more substituents selected from alkoxy, halogen and hydroxyl groups on the hydrocarbon group" of R3 , halogenated alkyl, halogenated aryl, 2-methyl Alkoxyalkoxy such as oxyethoxy, 2-ethoxyethoxy, etc., alkylalkoxy substituted with hydroxy, etc.
於前述式(1),m及n係各自較佳為2或3之整數。 m及n係各自為2的情形,2個R1 及2個R2 係各自獨立為碳原子數1~3之烷基較佳。此時,2個R1 及2個R2 係各自與酚性羥基之2,5-位鍵結者較佳。In the aforementioned formula (1), m and n are each preferably an integer of 2 or 3. In the case where m and n are 2 each, two R 1 and two R 2 are each independently an alkyl group having 1 to 3 carbon atoms. In this case, it is preferable that two R 1 and two R 2 are each bonded to the 2,5-position of the phenolic hydroxyl group.
於前述式(1),p係較佳為0、1或2之整數。In the aforementioned formula (1), p is preferably an integer of 0, 1 or 2.
前述式(1)所表示的芳香族化合物(A)係可單獨使用同一結構,亦可使用具有不同分子結構的複數之化合物。The aromatic compound (A) represented by said formula (1) may use the same structure individually, and may use plural compounds which have a different molecular structure.
前述式(1)所表示的芳香族化合物(A),例如,可藉由經烷基取代的酚(a1)與具有羧基的芳香族醛(a2)之縮合反應而調製。 前述式(1)所表示的芳香族化合物(A),例如,可藉由經烷基取代的酚(a1)與具有羧基的芳香族酮(a3)之縮合反應而調製。The aromatic compound (A) represented by the aforementioned formula (1) can be prepared, for example, by condensation reaction of an alkyl-substituted phenol (a1) and an aromatic aldehyde (a2) having a carboxyl group. The aromatic compound (A) represented by the aforementioned formula (1) can be prepared, for example, by a condensation reaction of an alkyl-substituted phenol (a1) and an aromatic ketone (a3) having a carboxyl group.
經烷基取代的酚(a1)係有烷基取代的酚,就該烷基而言,可列舉碳原子數1~8之烷基,較佳為甲基。 就經烷基取代的酚(a1)之具體例而言,可列舉:鄰甲酚、間甲酚、對甲酚、鄰乙基酚、間乙基酚、對乙基酚、對辛基酚、對三級丁基酚、鄰環己基酚、間環己基酚、對環己基酚等之單烷基酚;2,5-二甲酚、3,5-二甲酚、3,4-二甲酚、2,4-二甲酚、2,6-二甲酚等之二烷基酚;2,3,5-三甲基酚、2,3,6-三甲基酚等之三烷基酚等。此等之中,以二烷基酚為較佳,2,5-二甲酚、2,6-二甲酚為更佳。 經烷基取代的酚(a1)係可單獨使用一種,亦可併用二種以上。The alkyl-substituted phenol (a1) is a phenol substituted with an alkyl group, and the alkyl group includes an alkyl group having 1 to 8 carbon atoms, preferably a methyl group. Specific examples of the alkyl-substituted phenol (a1) include o-cresol, m-cresol, p-cresol, o-ethylphenol, m-ethylphenol, p-ethylphenol, and p-octylphenol , p-tertiary butylphenol, o-cyclohexylphenol, m-cyclohexylphenol, p-cyclohexylphenol and other monoalkylphenols; 2,5-xylenol, 3,5-xylenol, 3,4-di Dialkylphenols such as cresol, 2,4-xylenol, and 2,6-xylenol; trioxanes such as 2,3,5-trimethylphenol and 2,3,6-trimethylphenol base phenol etc. Among them, dialkylphenol is preferable, and 2,5-xylenol and 2,6-xylenol are more preferable. Alkyl-substituted phenols (a1) may be used alone or in combination of two or more.
具有羧基的芳香族醛(a2)係可列舉苯、酚、間苯二酚(resorcin)等之苯環上具有甲醯基的化合物、除了甲醯基之外進一步具有烷基、烷氧基、鹵素原子等的化合物。 就具有羧基的芳香族醛(a2)之具體例而言,可列舉4-甲醯苯甲酸、2-甲醯苯甲酸、3-甲醯苯甲酸、4-甲醯苯甲酸甲酯、4-甲醯苯甲酸乙酯、4-甲醯苯甲酸丙酯、4-甲醯苯甲酸異丙酯、4-甲醯苯甲酸丁酯、4-甲醯苯甲酸異丁酯、4-甲醯苯甲酸三級丁酯、4-甲醯苯甲酸環己酯、4-甲醯苯甲酸三級辛酯等。此等之中,較佳為4-甲醯苯甲酸。 具有羧基的芳香族醛(a2)係可單獨使用一種,亦可併用二種以上。Aromatic aldehydes (a2) having a carboxyl group include compounds having a formyl group on the benzene ring of benzene, phenol, resorcin, etc., which further have an alkyl, alkoxy, Compounds such as halogen atoms. Specific examples of the aromatic aldehyde (a2) having a carboxyl group include 4-formylbenzoic acid, 2-formylbenzoic acid, 3-formylbenzoic acid, 4-formylbenzoic acid methyl ester, 4-formylbenzoic acid, Ethyl Formylbenzoate, Propyl 4-Formylbenzoate, Isopropyl 4-Formylbenzoate, Butyl 4-Formylbenzoate, Isobutyl 4-Formylbenzoate, 4-Benzene Formylbenzoate Tertiary butyl formate, cyclohexyl 4-formylbenzoate, tertiary octyl 4-formylbenzoate, etc. Among these, 4-formylbenzoic acid is preferred. The aromatic aldehyde (a2) which has a carboxyl group may be used individually by 1 type, and may use 2 or more types together.
具有羧基的芳香族酮(a3)係於芳香環中具有至少1個羧基與羰基的化合物。 就具有羧基的芳香族酮(a3)之具體例而言,可列舉例如,2-乙醯基苯甲酸、3-乙醯基苯甲酸、4-乙醯基苯甲酸、及2-乙醯基苯甲酸甲酯、2-乙醯基苯甲酸乙酯、2-乙醯基苯甲酸丙酯、2-乙醯基苯甲酸異丙酯、2-乙醯基苯甲酸丁酯、2-乙醯基苯甲酸異丁酯、2-乙醯基苯甲酸三級丁酯、2-乙醯基苯甲酸環己酯、2-乙醯基苯甲酸三級辛酯等。此等之中,較佳為2-乙醯基苯甲酸及4-乙醯基苯甲酸。 芳香族酮(a3)係可單獨使用一種,亦可併用二種以上。The aromatic ketone (a3) having a carboxyl group is a compound having at least one carboxyl group and carbonyl group in an aromatic ring. Specific examples of the aromatic ketone (a3) having a carboxyl group include, for example, 2-acetylbenzoic acid, 3-acetylbenzoic acid, 4-acetylbenzoic acid, and 2-acetylbenzoic acid. Methyl Benzoate, Ethyl 2-Acetylbenzoate, Propyl 2-Acetylbenzoate, Isopropyl 2-Acetylbenzoate, Butyl 2-Acetylbenzoate, 2-Acetylbenzoate Isobutyl benzoate, tertiary butyl 2-acetylbenzoate, cyclohexyl 2-acetylbenzoate, tertiary octyl 2-acetylbenzoate, etc. Among these, 2-acetylbenzoic acid and 4-acetylbenzoic acid are preferable. Aromatic ketones (a3) may be used alone or in combination of two or more.
就脂肪族醛(B)之具體例而言,可列舉甲醛、多聚甲醛、1,3,5-三𠮿(1,3,5-trioxane)、乙醛、丙醛、四聚甲醛(tetraoxymethylene)、聚甲醛(polyoxymethylene)、氯醛(chloral)、六亞甲四胺(hexamethylenetetramine)、乙二醛(glyoxal)、正丁基醛、己醛、烯丙醛、巴豆醛(crotonaldehyde)、丙烯醛(acrolein)等。 脂肪族醛化合物(B)係可單獨使用一種,亦可併用二種以上。Specific examples of the aliphatic aldehyde (B) include formaldehyde, paraformaldehyde, 1,3,5-tri 𠮿(1,3,5-trioxane), acetaldehyde, propionaldehyde, tetraoxymethylene, polyoxymethylene, chloral, hexamethylenetetramine, glyoxal ), n-butylaldehyde, hexanal, allylaldehyde, crotonaldehyde, acrolein, etc. The aliphatic aldehyde compound (B) may be used alone or in combination of two or more.
脂肪族醛(B)係選自甲醛及多聚甲醛的一種以上為較佳,甲醛為更佳。 使用甲醛及甲醛以外之脂肪族醛作為脂肪族醛(B)的情形,前述甲醛以外之脂肪族醛的使用量,相對於1莫耳甲醛,較佳係設為0.05~1莫耳之範圍。The aliphatic aldehyde (B) is preferably at least one selected from formaldehyde and paraformaldehyde, more preferably formaldehyde. When using formaldehyde and an aliphatic aldehyde other than formaldehyde as the aliphatic aldehyde (B), the amount of the aliphatic aldehyde other than formaldehyde used is preferably in the range of 0.05 to 1 mole per 1 mole of formaldehyde.
酚醛清漆型酚樹脂(C)之製造方法,較佳包含下述3個步驟1~3。 (步驟1) 將經烷基取代的酚(a1)與具有羧基的芳香族醛(a2),於酸觸媒存在下,視需要使用溶媒,於60~140℃之範圍內加熱,藉由聚縮合,獲得芳香族化合物(A)。 (步驟2) 自反應溶液中將步驟1所獲得的芳香族化合物(A)單離。 (步驟3) 將步驟2單離的芳香族化合物(A)與脂肪族醛(B),於酸觸媒存在下,視需要使用溶媒,於60~140℃之範圍內加熱,藉由聚縮合,獲得酚醛清漆型酚樹脂(C)。The manufacturing method of a novolak type phenolic resin (C) preferably comprises the following 3 steps 1-3. (step 1) Alkyl-substituted phenol (a1) and carboxyl-containing aromatic aldehyde (a2) are heated in the range of 60-140°C in the presence of an acid catalyst, and a solvent is used if necessary, to obtain aromatic compounds through polycondensation. Group compound (A). (step 2) The aromatic compound (A) obtained in step 1 is isolated from the reaction solution. (step 3) The aromatic compound (A) and aliphatic aldehyde (B) isolated in step 2 are heated in the range of 60-140°C in the presence of an acid catalyst, using a solvent if necessary, and polycondensed to obtain a novolak Type phenolic resin (C).
就於上述步驟1及步驟3所使用的酸觸媒而言,可列舉例如,乙酸、草酸、硫酸、鹽酸、酚磺酸、對甲苯磺酸、乙酸鋅、乙酸錳等。此等之酸觸媒可僅使用一種,亦可併用二種以上。又,此等之酸觸媒中,由活性為優異的觀點來看,於步驟1較佳為硫酸、對甲苯磺酸,於步驟3較佳為硫酸、草酸、乙酸鋅。又,酸觸媒可於反應前添加,亦可於反應途中添加。As for the acid catalyst used in the above step 1 and step 3, for example, acetic acid, oxalic acid, sulfuric acid, hydrochloric acid, phenolsulfonic acid, p-toluenesulfonic acid, zinc acetate, manganese acetate, etc. can be mentioned. These acid catalysts may be used alone or in combination of two or more. Also, among these acid catalysts, sulfuric acid and p-toluenesulfonic acid are preferable in step 1, and sulfuric acid, oxalic acid, and zinc acetate are preferable in step 3 from the viewpoint of excellent activity. In addition, the acid catalyst may be added before the reaction, or may be added during the reaction.
就於上述步驟1及步驟3視需要使用的溶媒而言,可列舉例如:甲醇、乙醇、丙醇等之一元醇;乙二醇、1,2-丙二醇、1,3-丙二醇、1,4-丁二醇、1,5-戊二醇、1,6-己二醇、1,7-庚二醇、1,8-辛二醇、1,9-壬二醇、三亞甲基二醇、二乙二醇、聚乙二醇、甘油等之多元醇;2-乙氧基乙醇、乙二醇單甲基醚、乙二醇單乙基醚、乙二醇單丙基醚、乙二醇單丁基醚、乙二醇單戊基醚、乙二醇二甲基醚、乙二醇乙基甲基醚、乙二醇單苯基醚等之二醇醚;1,3-二烷、1,4-二烷等之環狀醚;乙二醇乙酸酯等之二醇酯;丙酮、甲基乙基酮、甲基異丁基酮等之酮;甲苯、二甲苯等之芳香族烴等。此等之溶媒可僅使用一種,亦可併用二種以上。又,此等之溶媒中,由獲得的化合物之溶解性優異的觀點來看,較佳為2-乙氧基乙醇。As for the solvent used as necessary in the above-mentioned step 1 and step 3, for example: methanol, ethanol, propanol and other alcohols; ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,4 -Butanediol, 1,5-pentanediol, 1,6-hexanediol, 1,7-heptanediol, 1,8-octanediol, 1,9-nonanediol, trimethylene glycol , diethylene glycol, polyethylene glycol, glycerin and other polyols; 2-ethoxyethanol, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monopropyl ether, ethylene glycol Glycol ethers of alcohol monobutyl ether, ethylene glycol monopentyl ether, ethylene glycol dimethyl ether, ethylene glycol ethyl methyl ether, ethylene glycol monophenyl ether, etc.; 1,3-diol Alkane, 1,4-bis Cyclic ethers such as alkanes; glycol esters such as ethylene glycol acetate; ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone, etc.; aromatic hydrocarbons such as toluene and xylene, etc. These solvents may be used alone or in combination of two or more. Also, among these solvents, 2-ethoxyethanol is preferable from the viewpoint of excellent solubility of the obtained compound.
步驟1中的經烷基取代的酚(a1)與具有羧基的芳香族醛(a2)之進料比率[(a1)/(a2)],由未反應之經烷基取代的酚(a1)之除去性、生成物之產率及反應生成物之純度為優異的觀點來看,以莫耳比計較佳為1/0.2~1/0.5之範圍,更佳為1/0.25~1/0.45之範圍。The feed ratio [(a1)/(a2)] of the alkyl-substituted phenol (a1) and the aromatic aldehyde (a2) having a carboxyl group in step 1 was determined by the unreacted alkyl-substituted phenol (a1) From the standpoint of excellent removability, product yield and purity of the reaction product, the molar ratio is preferably in the range of 1/0.2 to 1/0.5, more preferably in the range of 1/0.25 to 1/0.45 scope.
步驟3中的芳香族化合物(A)與脂肪族醛(B)之進料比率[(A)/(B)],由可抑制過剩的高分子量化(膠化),且能獲得作為阻劑用酚樹脂之適當分子量者的觀點來看,以莫耳比計較佳為1/0.5~1/1.2之範圍,更佳為1/0.6~1/0.9之範圍。The feed ratio [(A)/(B)] of the aromatic compound (A) and the aliphatic aldehyde (B) in step 3 can suppress excessive high molecular weight (gelation) and can be obtained as an inhibitor From the viewpoint of the appropriate molecular weight of the phenol resin, the molar ratio is preferably in the range of 1/0.5 to 1/1.2, more preferably in the range of 1/0.6 to 1/0.9.
就自步驟2中的芳香族化合物(A)之反應溶液中的單離方法而言,可列舉例如,將反應溶液投入對反應生成物不溶或難溶的不良溶媒(S1)而濾出獲得的沉澱物後,並溶解反應生成物而溶解於亦與不良溶媒(S1)混和的溶媒(S2),再次投入至不良溶媒(S1)而濾出所產生的沉澱物的方法。 就此時所使用的前述不良溶媒(S1)而言,可列舉例如:水;甲醇、乙醇、丙醇等之一元醇;正己烷、正庚烷、正辛烷、環己烷等之脂肪族烴;甲苯、二甲苯等之芳香族烴。此等之不良溶媒(S1)之中,由酸觸媒的去除亦可有效率地同時進行的觀點來看,較佳為水、甲醇。另一方面,就前述溶媒(S2)而言,可列舉例如:甲醇、乙醇、丙醇等之一元醇;乙二醇、1,2-丙二醇、1,3-丙二醇、1,4-丁二醇、1,5-戊二醇、1,6-己二醇、1,7-庚二醇、1,8-辛二醇、1,9-壬二醇、三亞甲基二醇、二乙二醇、聚乙二醇、甘油等之多元醇;2-乙氧基乙醇、乙二醇單甲基醚、乙二醇單乙基醚、乙二醇單丙基醚、乙二醇單丁基醚、乙二醇單戊基醚、乙二醇二甲基醚、乙二醇乙基甲基醚、乙二醇單苯基醚等之二醇醚;1,3-二烷、1,4-二烷等之環狀醚;乙二醇乙酸酯等之二醇酯;丙酮、甲基乙基酮、甲基異丁基酮等之酮等。又,於使用水作為前述不良溶媒(S1)的情形,就前述(S2)而言,較佳為丙酮。又,前述不良溶媒(S1)及溶媒(S2)係各自可僅使用一種,亦可併用二種以上。As the method of isolating the aromatic compound (A) from the reaction solution in step 2, for example, the reaction solution is poured into a poor solvent (S1) that is insoluble or poorly soluble in the reaction product and filtered off. After the precipitation, the reaction product is dissolved and dissolved in the solvent (S2) which is also mixed with the poor solvent (S1), and then thrown into the poor solvent (S1) again to filter out the generated precipitate. In terms of the aforementioned poor solvent (S1) used at this time, for example: water; monohydric alcohols such as methanol, ethanol, and propanol; aliphatic hydrocarbons such as n-hexane, n-heptane, n-octane, and cyclohexane ; Aromatic hydrocarbons such as toluene and xylene. Among these poor solvents (S1), water and methanol are preferable from the viewpoint that the removal of the acid catalyst can be efficiently performed simultaneously. On the other hand, examples of the aforementioned solvent (S2) include monohydric alcohols such as methanol, ethanol, and propanol; ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,4-butanediol; Alcohol, 1,5-pentanediol, 1,6-hexanediol, 1,7-heptanediol, 1,8-octanediol, 1,9-nonanediol, trimethylene glycol, diethylene Polyols such as glycol, polyethylene glycol, and glycerin; 2-ethoxyethanol, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monopropyl ether, ethylene glycol monobutyl glycol ether, ethylene glycol monopentyl ether, ethylene glycol dimethyl ether, ethylene glycol ethyl methyl ether, ethylene glycol monophenyl ether, etc.; 1,3-diol Alkane, 1,4-bis Cyclic ethers such as alkanes; glycol esters such as ethylene glycol acetate; ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone, etc. Moreover, when using water as said poor solvent (S1), it is preferable that it is acetone for said (S2). Moreover, each of said poor solvent (S1) and solvent (S2) may use only 1 type, and may use 2 or more types together.
於上述步驟1及步驟3使用甲苯、二甲苯等之芳香族烴作為溶媒的情形,若於80℃以上進行加熱,由反應所生成的前述芳香族化合物(A)溶解於溶媒中,藉由直接冷卻,前述芳香族化合物(A)之結晶析出,因而藉由將其濾出,可將前述芳香族化合物(A)單離。於此情形,可不使用前述不良溶媒(S1)及溶媒(S2)。In the case of using aromatic hydrocarbons such as toluene and xylene as the solvent in the above-mentioned step 1 and step 3, if heating is carried out above 80°C, the above-mentioned aromatic compound (A) generated by the reaction is dissolved in the solvent, and directly Upon cooling, crystals of the aromatic compound (A) are precipitated, and thus the aromatic compound (A) can be isolated by filtering it off. In this case, the aforementioned poor solvent (S1) and solvent (S2) may not be used.
藉由上述之步驟2的單離方法,可獲得前述式(1)所表示的芳香族化合物(A)。 芳香族化合物(A)之純度係自凝膠滲透層析法(GPC)圖表算出的純度,較佳為90%以上,更佳為94%以上,特佳為98%以上。芳香族化合物(A)之純度可自GPC之圖表的面積比而求得,為以後述的測定條件所測定者。The aromatic compound (A) represented by the aforementioned formula (1) can be obtained by the above-mentioned isolation method in step 2. The purity of the aromatic compound (A) is calculated from a gel permeation chromatography (GPC) chart, and is preferably at least 90%, more preferably at least 94%, and most preferably at least 98%. The purity of the aromatic compound (A) can be obtained from the area ratio of the graph of GPC, and is measured under the measurement conditions described later.
酚醛清漆型酚樹脂(C)之重量平均分子量(Mw)較佳為2,000~35,000之範圍,更佳為2,000~25,000之範圍。 酚醛清漆型酚樹脂(C)之重量平均分子量(Mw)係使用凝膠滲透層析法(以下,縮寫為「GPC」),藉由下述之測定條件而測定者。The weight average molecular weight (Mw) of a novolac type phenolic resin (C) becomes like this. Preferably it is the range of 2,000-35,000, More preferably, it is the range of 2,000-25,000. The weight average molecular weight (Mw) of a novolak type phenolic resin (C) is measured by the following measurement conditions using gel permeation chromatography (it abbreviates to "GPC" hereafter).
(GPC之測定條件) 測定裝置:東曹股份有限公司製「HLC-8220 GPC」 管柱:昭和電工股份有限公司製「Shodex KF802」(8.0mmФ×300mm) +昭和電工股份有限公司製「Shodex KF802」(8.0mmФ×300mm) +昭和電工股份有限公司製「Shodex KF803」(8.0mmФ×300mm) +昭和電工股份有限公司製「Shodex KF804」(8.0mmФ×300mm) 管柱溫度:40℃ 檢測器:RI(示差折射計) 數據處理:東曹股份有限公司製「GPC-8020模型II 版本4.30」 溶析液:四氫呋喃 流速:1.0mL/分鐘(GPC measurement conditions) Measuring device: "HLC-8220 GPC" manufactured by Tosoh Co., Ltd. String: "Shodex KF802" manufactured by Showa Denko Co., Ltd. (8.0mmФ×300mm) +Shodex KF802 manufactured by Showa Denko Co., Ltd. (8.0mmФ×300mm) +Shodex KF803 manufactured by Showa Denko Co., Ltd. (8.0mmФ×300mm) +Shodex KF804 manufactured by Showa Denko Co., Ltd. (8.0mmФ×300mm) Column temperature: 40°C Detector: RI (Differential Refractometer) Data processing: "GPC-8020 Model II Version 4.30" manufactured by Tosoh Co., Ltd. Eluent: Tetrahydrofuran Flow rate: 1.0mL/min
試料:將以樹脂固體成分換算為0.5質量%之四氫呋喃溶液以微過濾器過濾而得者(100μl) Sample: A solution obtained by filtering a tetrahydrofuran solution of 0.5% by mass in terms of resin solid content through a microfilter (100 μl)
標準試料:下述單分散聚苯乙烯 Standard sample: the following monodisperse polystyrene
東曹股份有限公司製「A-500」 "A-500" manufactured by Tosoh Co., Ltd.
東曹股份有限公司製「A-2500」 "A-2500" manufactured by Tosoh Co., Ltd.
東曹股份有限公司製「A-5000」 "A-5000" manufactured by Tosoh Co., Ltd.
東曹股份有限公司製「F-1」 "F-1" manufactured by Tosoh Co., Ltd.
東曹股份有限公司製「F-2」 "F-2" manufactured by Tosoh Co., Ltd.
東曹股份有限公司製「F-4」 "F-4" manufactured by Tosoh Co., Ltd.
東曹股份有限公司製「F-10」 "F-10" manufactured by Tosoh Co., Ltd.
東曹股份有限公司製「F-20」 "F-20" manufactured by Tosoh Co., Ltd.
本發明之含有酚性羥基之樹脂係酚醛清漆型酚樹脂(C)與醇化合物(X)之反應產物。於此處,酚醛清漆型酚樹脂(C)與醇化合物(X)之反應,例如,為脫水酯化反應。 The resin containing phenolic hydroxyl group of the present invention is a reaction product of a novolak type phenolic resin (C) and an alcohol compound (X). Here, the reaction of the novolac type phenol resin (C) and the alcohol compound (X) is, for example, a dehydration esterification reaction.
就醇化合物(X)而言,可列舉:甲基醇、乙基醇、正丙基醇、異丙基醇、正丁基醇、異丁基醇、三級丁基醇、乙二醇、丙二醇、三羥甲基丙烷等之碳原子數10以下之脂肪族醇;芐基醇等之碳原子數10以下之芳香族醇;2-甲氧基乙基醇、2-乙氧基乙基醇、1-甲氧基-2-丙基醇、1-乙氧基-2-丙基醇、3-甲氧基-1-丁基醇、2-異丙氧基乙基醇等之包含醚鍵的碳原子數10以下之醚醇;3-羥基-2-丁酮等之包含酮基的碳原子數10以下之酮醇;如羥基異丁酸甲酯等的包含酯基的碳原子數10以下之酯醇等。此等之中,較佳為碳原子數10以下之脂肪族醇及碳原子數10以下之醚醇,更佳為乙基醇、正丙基醇、異丙基醇(2-丙醇)、正丁基醇、異丁基醇(2-甲基-2-丙醇)、三級丁基醇及2-乙氧基乙基醇(2-乙氧基乙醇)。 前述醇化合物(X)可單獨使用一種,亦可併用二種以上。Examples of the alcohol compound (X) include methyl alcohol, ethyl alcohol, n-propyl alcohol, isopropyl alcohol, n-butyl alcohol, isobutyl alcohol, tertiary butyl alcohol, ethylene glycol, Aliphatic alcohols with less than 10 carbon atoms such as propylene glycol and trimethylolpropane; aromatic alcohols with less than 10 carbon atoms such as benzyl alcohol; 2-methoxyethyl alcohol, 2-ethoxyethyl alcohol Alcohol, 1-methoxy-2-propyl alcohol, 1-ethoxy-2-propyl alcohol, 3-methoxy-1-butyl alcohol, 2-isopropoxyethyl alcohol, etc. Ether alcohols with less than 10 carbon atoms in the ether bond; ketone alcohols with less than 10 carbon atoms including ketone groups such as 3-hydroxy-2-butanone; carbon atoms including ester groups such as methyl hydroxyisobutyrate Ester alcohols whose number is less than 10, etc. Among them, preferred are aliphatic alcohols with 10 or less carbon atoms and ether alcohols with 10 or less carbon atoms, more preferably ethyl alcohol, n-propyl alcohol, isopropyl alcohol (2-propanol), n-butyl alcohol, isobutyl alcohol (2-methyl-2-propanol), tert-butyl alcohol and 2-ethoxyethyl alcohol (2-ethoxyethanol). The said alcohol compound (X) may be used individually by 1 type, and may use 2 or more types together.
前述脫水酯化反應係可藉由於酸觸媒存在下,攪拌酚醛清漆型酚樹脂(C)與醇化合物(X)之混合物而進行。 前述酸觸媒可列舉乙酸、草酸、硫酸、鹽酸、酚磺酸、對甲苯磺酸、乙酸鋅、乙酸錳等。此等酸觸媒可單獨使用一種,亦可併用二種以上。 反應溫度並未特別限定,例如可為10℃~60℃之範圍,由不需特別裝置的觀點來看,較佳為室溫。The aforementioned dehydration esterification reaction can be carried out by stirring the mixture of the novolac type phenolic resin (C) and the alcohol compound (X) in the presence of an acid catalyst. Examples of the acid catalyst include acetic acid, oxalic acid, sulfuric acid, hydrochloric acid, phenolsulfonic acid, p-toluenesulfonic acid, zinc acetate, and manganese acetate. These acid catalysts may be used alone or in combination of two or more. The reaction temperature is not particularly limited, and may be, for example, in the range of 10°C to 60°C, and is preferably room temperature from the viewpoint that no special equipment is required.
酚醛清漆型酚樹脂(C)與醇化合物(X)之脫水酯化反應係源自前述式(1)所表示的芳香族化合物(A)的酚醛清漆型酚樹脂(C)中之羧基與醇化合物(X)反應,而一邊伴隨脫水一邊有酯鍵形成。 前述脫水酯化反應中的酚醛清漆型酚樹脂(C)與醇化合物(X)之進料比未特別限定,例如以重量比計,為酚樹脂/醇=1/0.5~1/10。The dehydration esterification reaction between the novolak-type phenol resin (C) and the alcohol compound (X) is derived from the carboxyl group and alcohol in the novolac-type phenol resin (C) of the aromatic compound (A) represented by the aforementioned formula (1). Compound (X) reacts to form an ester bond accompanied by dehydration. The feed ratio of the novolak-type phenolic resin (C) to the alcohol compound (X) in the aforementioned dehydration esterification reaction is not particularly limited, and is, for example, phenol resin/alcohol = 1/0.5 to 1/10 in terms of weight ratio.
本發明之含有酚性羥基之樹脂係包含酚醛清漆型酚樹脂(C)之羧基的一部分或全部酯化而成的結構的樹脂,酚醛清漆型酚樹脂(C)之羧基的酯化率較佳為5~90莫耳%,更佳為10~85莫耳%或5~70莫耳%。 本發明之含有酚性羥基之樹脂的酯化率係藉由實施例記載之方法而確認。The resin containing phenolic hydroxyl group of the present invention is a resin having a structure in which part or all of the carboxyl groups of the novolac type phenolic resin (C) is esterified, and the esterification rate of the carboxyl groups of the novolak type phenolic resin (C) is better 5-90 mol%, more preferably 10-85 mol% or 5-70 mol%. The esterification rate of the phenolic hydroxyl-containing resin of the present invention is confirmed by the method described in the examples.
本發明之含有酚性羥基之樹脂的數量平均分子量(Mn)較佳為500~7,000之範圍,更佳為1,000~5,000之範圍。 本發明之含有酚性羥基之樹脂的重量平均分子量(Mw)較佳為3,000~20,000之範圍,更佳為5,000~15,000之範圍。 本發明之含有酚性羥基之樹脂的數量平均分子量及重量平均分子量係與酚醛清漆型酚樹脂(C)相同,藉由凝膠滲透層析法(以下,縮寫為「GPC」)而測定。The number average molecular weight (Mn) of the phenolic hydroxyl-containing resin of the present invention is preferably in the range of 500-7,000, more preferably in the range of 1,000-5,000. The weight average molecular weight (Mw) of the phenolic hydroxyl-containing resin of the present invention is preferably in the range of 3,000-20,000, more preferably in the range of 5,000-15,000. The number average molecular weight and weight average molecular weight of the phenolic hydroxyl-containing resin of the present invention are the same as those of the novolak type phenolic resin (C), and are measured by gel permeation chromatography (hereinafter, abbreviated as "GPC").
[感光性組成物] 本發明之感光性組成物係包含本發明之含有酚性羥基之樹脂及光酸產生劑。 前述光酸產生劑並未特別限定,可使用公知之光酸產生劑,可列舉例如,有機鹵化合物、磺酸酯、鎓鹽、重氮鹽、二碸化合物等。[Photosensitive composition] The photosensitive composition of the present invention includes the phenolic hydroxyl-containing resin and the photoacid generator of the present invention. The aforementioned photoacid generator is not particularly limited, and known photoacid generators can be used, for example, organic halogen compounds, sulfonate esters, onium salts, diazonium salts, dioxane compounds, and the like.
就前述光酸產生劑之具體例而言,可列舉以下。 參(三氯甲基)-s-三、參(三溴甲基)-s-三、參(二溴甲基)-s-三、2,4-雙(三溴甲基)-6-對甲氧基苯基-s-三、(2-[2-(5-甲基呋喃-2-基)乙烯基]-4,6-雙(三氯甲基)-s-三)等之含有鹵烷基的s-三衍生物;The following are mentioned about the specific example of the said photo-acid generator. ginseng(trichloromethyl)-s-tri , ginseng (tribromomethyl)-s-three , ginseng (dibromomethyl)-s-three , 2,4-bis(tribromomethyl)-6-p-methoxyphenyl-s-tri , (2-[2-(5-methylfuran-2-yl)vinyl]-4,6-bis(trichloromethyl)-s-tri ) etc. containing haloalkyl s-three derivative;
1,2,3,4-四溴丁烷、1,1,2,2-四溴乙烷、四溴化碳、碘仿等之鹵素取代石蠟系烴化合物;六溴環己烷、六氯環己烷、六溴環十二烷等之鹵素取代環石蠟系烴化合物;Halogen-substituted paraffinic hydrocarbon compounds such as 1,2,3,4-tetrabromobutane, 1,1,2,2-tetrabromoethane, carbon tetrabromide, iodoform, etc.; hexabromocyclohexane, hexachloro Halogen-substituted cycloparaffinic hydrocarbon compounds such as cyclohexane and hexabromocyclododecane;
雙(三氯甲基)苯、雙(三溴甲基)苯等之含有鹵烷基的苯衍生物;三溴甲基苯基碸、三氯甲基苯基碸等之含有鹵烷基的碸化合物;2,3-二溴環丁碸等之含有鹵素的環丁碸化合物;參(2,3-二溴丙基)三聚異氰酸酯等之含有鹵烷基的三聚異氰酸酯化合物;Haloalkyl-containing benzene derivatives of bis(trichloromethyl)benzene, bis(tribromomethyl)benzene, etc.; Halogen compounds; 2,3-dibromocyclobutane and other halogen-containing cyclobutane compounds; ginseng (2,3-dibromopropyl) isocyanate and other haloalkyl-containing isocyanate compounds;
三苯基氯化鋶、二苯基-4-甲基苯基鋶三氟甲烷磺酸鹽、三苯基鋶甲烷磺酸鹽、三苯基鋶三氟甲烷磺酸鹽、三苯基鋶對甲苯磺酸鹽、三苯基鋶四氟硼酸鹽、三苯基鋶六氟砷酸鹽、三苯基鋶六氟磷酸鹽等之鋶鹽;Triphenylcoldium chloride, diphenyl-4-methylphenylcolumbite trifluoromethanesulfonate, triphenylcolumbite methanesulfonate, triphenylcolumbite trifluoromethanesulfonate, triphenylcolumbite para Toluene sulfonate, triphenylconerium tetrafluoroborate, triphenylconerium hexafluoroarsenate, triphenylconerium hexafluorophosphate, etc.;
二苯基錪三氟甲烷磺酸鹽、二苯基錪對甲苯磺酸鹽、二苯基錪四氟硼酸鹽、二苯基錪六氟砷酸鹽、二苯基錪六氟磷酸鹽等之錪鹽;Diphenyliodonium trifluoromethanesulfonate, diphenyliodonium p-toluenesulfonate, diphenyliodonium tetrafluoroborate, diphenyliodonium hexafluoroarsenate, diphenyliodonium hexafluorophosphate, etc. salt;
對甲苯磺酸甲酯、對甲苯磺酸乙酯、對甲苯磺酸丁酯、對甲苯磺酸苯酯、1,2,3-參(對甲苯磺醯氧基)苯、對甲苯磺酸苯偶姻酯、甲烷磺酸甲酯、甲烷磺酸乙酯、甲烷磺酸丁酯、1,2,3-參(甲烷磺醯氧基)苯、甲烷磺酸苯酯、甲烷磺酸苯偶姻酯、三氟甲烷磺酸甲酯、三氟甲烷磺酸乙酯、三氟甲烷磺酸丁酯、1,2,3-參(三氟甲烷磺醯氧基)苯、三氟甲烷磺酸苯酯、三氟甲烷磺酸苯偶姻酯等之磺酸酯化合物;二苯基二碸等之二碸化合物;Methyl p-toluenesulfonate, ethyl p-toluenesulfonate, butyl p-toluenesulfonate, phenyl p-toluenesulfonate, 1,2,3-ginseng (p-toluenesulfonyloxy)benzene, benzene p-toluenesulfonate Azoin ester, methyl methanesulfonate, ethyl methanesulfonate, butyl methanesulfonate, 1,2,3-paraffin(methanesulfonyloxy)benzene, phenyl methanesulfonate, benzoin methanesulfonate ester, methyl trifluoromethanesulfonate, ethyl trifluoromethanesulfonate, butyl trifluoromethanesulfonate, 1,2,3-paraffin (trifluoromethanesulfonyloxy)benzene, benzene trifluoromethanesulfonate Sulfonate compounds such as esters and benzoin trifluoromethanesulfonate; diphenyl compounds such as diphenyldisulfonate;
雙(苯基磺醯基)重氮甲烷、雙(2,4-二甲基苯基磺醯基)重氮甲烷、雙(環己基磺醯基)重氮甲烷、環己基磺醯基-(2-甲氧基苯基磺醯基)重氮甲烷、環己基磺醯基-(3-甲氧基苯基磺醯基)重氮甲烷、環己基磺醯基-(4-甲氧基苯基磺醯基)重氮甲烷、環戊基磺醯基-(2-甲氧基苯基磺醯基)重氮甲烷、環戊基磺醯基-(3-甲氧基苯基磺醯基)重氮甲烷、環戊基磺醯基-(4-甲氧基苯基磺醯基)重氮甲烷、環己基磺醯基-(2-氟苯基磺醯基)重氮甲烷、環己基磺醯基-(3-氟苯基磺醯基)重氮甲烷、環己基磺醯基-(4-氟苯基磺醯基)重氮甲烷、環戊基磺醯基-(2-氟苯基磺醯基)重氮甲烷、環戊基磺醯基-(3-氟苯基磺醯基)重氮甲烷、環戊基磺醯基-(4-氟苯基磺醯基)重氮甲烷、環己基磺醯基-(2-氯苯基磺醯基)重氮甲烷、環己基磺醯基-(3-氯苯基磺醯基)重氮甲烷、環己基磺醯基-(4-氯苯基磺醯基)重氮甲烷、環戊基磺醯基-(2-氯苯基磺醯基)重氮甲烷、環戊基磺醯基-(3-氯苯基磺醯基)重氮甲烷、環戊基磺醯基-(4-氯苯基磺醯基)重氮甲烷、環己基磺醯基-(2-三氟甲基苯基磺醯基)重氮甲烷、環己基磺醯基-(3-三氟甲基苯基磺醯基)重氮甲烷、環己基磺醯基-(4-三氟甲基苯基磺醯基)重氮甲烷、環戊基磺醯基-(2-三氟甲基苯基磺醯基)重氮甲烷、環戊基磺醯基-(3-三氟甲基苯基磺醯基)重氮甲烷、環戊基磺醯基-(4-三氟甲基苯基磺醯基)重氮甲烷、環己基磺醯基-(2-三氟甲氧基苯基磺醯基)重氮甲烷、環己基磺醯基-(3-三氟甲氧基苯基磺醯基)重氮甲烷、環己基磺醯基-(4-三氟甲氧基苯基磺醯基)重氮甲烷、環戊基磺醯基-(2-三氟甲氧基苯基磺醯基)重氮甲烷、環戊基磺醯基-(3-三氟甲氧基苯基磺醯基)重氮甲烷、環戊基磺醯基-(4-三氟甲氧基苯基磺醯基)重氮甲烷、環己基磺醯基-(2,4,6-三甲基苯基磺醯基)重氮甲烷、環己基磺醯基-(2,3,4-三甲基苯基磺醯基)重氮甲烷、環己基磺醯基-(2,4,6-三乙基苯基磺醯基)重氮甲烷、環己基磺醯基-(2,3,4-三乙基苯基磺醯基)重氮甲烷、環戊基磺醯基-(2,4,6-三甲基苯基磺醯基)重氮甲烷、環戊基磺醯基-(2,3,4-三甲基苯基磺醯基)重氮甲烷、環戊基磺醯基-(2,4,6-三乙基苯基磺醯基)重氮甲烷、環戊基磺醯基-(2,3,4-三乙基苯基磺醯基)重氮甲烷、苯基磺醯基-(2-甲氧基苯基磺醯基)重氮甲烷、苯基磺醯基-(3-甲氧基苯基磺醯基)重氮甲烷、苯基磺醯基-(4-甲氧基苯基磺醯基)重氮甲烷、雙(2-甲氧基苯基磺醯基)重氮甲烷、雙(3-甲氧基苯基磺醯基)重氮甲烷、雙(4-甲氧基苯基磺醯基)重氮甲烷、苯基磺醯基-(2,4,6-三甲基苯基磺醯基)重氮甲烷、苯基磺醯基-(2,3,4-三甲基苯基磺醯基)重氮甲烷、苯基磺醯基-(2,4,6-三乙基苯基磺醯基)重氮甲烷、苯基磺醯基-(2,3,4-三乙基苯基磺醯基)重氮甲烷、2,4-二甲基苯基磺醯基-(2,4,6-三甲基苯基磺醯基)重氮甲烷、2,4-二甲基苯基磺醯基-(2,3,4-三甲基苯基磺醯基)重氮甲烷、苯基磺醯基-(2-氟苯基磺醯基)重氮甲烷、苯基磺醯基-(3-氟苯基磺醯基)重氮甲烷、苯基磺醯基-(4-氟苯基磺醯基)重氮甲烷等之碸二疊氮化合物;Bis(phenylsulfonyl)diazomethane, bis(2,4-dimethylphenylsulfonyl)diazomethane, bis(cyclohexylsulfonyl)diazomethane, cyclohexylsulfonyl-( 2-Methoxyphenylsulfonyl)diazomethane, cyclohexylsulfonyl-(3-methoxyphenylsulfonyl)diazomethane, cyclohexylsulfonyl-(4-methoxybenzene Sulfonyl)diazomethane, cyclopentylsulfonyl-(2-methoxyphenylsulfonyl)diazomethane, cyclopentylsulfonyl-(3-methoxyphenylsulfonyl) )diazomethane, cyclopentylsulfonyl-(4-methoxyphenylsulfonyl)diazomethane, cyclohexylsulfonyl-(2-fluorophenylsulfonyl)diazomethane, cyclohexyl Sulfonyl-(3-fluorophenylsulfonyl)diazomethane, cyclohexylsulfonyl-(4-fluorophenylsulfonyl)diazomethane, cyclopentylsulfonyl-(2-fluorobenzene Sulfonyl)diazomethane, cyclopentylsulfonyl-(3-fluorophenylsulfonyl)diazomethane, cyclopentylsulfonyl-(4-fluorophenylsulfonyl)diazomethane , Cyclohexylsulfonyl-(2-chlorophenylsulfonyl)diazomethane, cyclohexylsulfonyl-(3-chlorophenylsulfonyl)diazomethane, cyclohexylsulfonyl-(4- Chlorophenylsulfonyl) diazomethane, cyclopentylsulfonyl-(2-chlorophenylsulfonyl)diazomethane, cyclopentylsulfonyl-(3-chlorophenylsulfonyl) heavy Nitrogen, cyclopentylsulfonyl-(4-chlorophenylsulfonyl)diazomethane, cyclohexylsulfonyl-(2-trifluoromethylphenylsulfonyl)diazomethane, cyclohexylsulfonyl Acyl-(3-trifluoromethylphenylsulfonyl)diazomethane, cyclohexylsulfonyl-(4-trifluoromethylphenylsulfonyl)diazomethane, cyclopentylsulfonyl- (2-trifluoromethylphenylsulfonyl)diazomethane, cyclopentylsulfonyl-(3-trifluoromethylphenylsulfonyl)diazomethane, cyclopentylsulfonyl-(4 -Trifluoromethylphenylsulfonyl)diazomethane, cyclohexylsulfonyl-(2-trifluoromethoxyphenylsulfonyl)diazomethane, cyclohexylsulfonyl-(3-trifluoro Methoxyphenylsulfonyl)diazomethane, cyclohexylsulfonyl-(4-trifluoromethoxyphenylsulfonyl)diazomethane, cyclopentylsulfonyl-(2-trifluoromethane Oxyphenylsulfonyl)diazomethane, cyclopentylsulfonyl-(3-trifluoromethoxyphenylsulfonyl)diazomethane, cyclopentylsulfonyl-(4-trifluoromethane Oxyphenylsulfonyl)diazomethane, cyclohexylsulfonyl-(2,4,6-trimethylphenylsulfonyl)diazomethane, cyclohexylsulfonyl-(2,3,4 -Trimethylphenylsulfonyl)diazomethane, cyclohexylsulfonyl-(2,4,6-triethylphenylsulfonyl)diazomethane, cyclohexylsulfonyl-(2,3 ,4-Triethylphenylsulfonyl)diazomethane, cyclopentylsulfonyl-(2,4,6-trimethylphenylsulfonyl)diazomethane, cyclopentylsulfonyl- (2,3,4-Trimethylphenylsulfonyl)diazomethane, cyclopentylsulfonyl-(2,4,6-triethylphenylsulfonyl)diazomethane, cyclopentyl Sulfonyl-(2,3,4-triethylphenylsulfonyl)diazomethane, phenylsulfonyl-(2-methoxyphenylsulfonyl) Acyl)diazomethane, phenylsulfonyl-(3-methoxyphenylsulfonyl)diazomethane, phenylsulfonyl-(4-methoxyphenylsulfonyl)diazomethane , bis(2-methoxyphenylsulfonyl)diazomethane, bis(3-methoxyphenylsulfonyl)diazomethane, bis(4-methoxyphenylsulfonyl)diazomethane Methane, phenylsulfonyl-(2,4,6-trimethylphenylsulfonyl)diazomethane, phenylsulfonyl-(2,3,4-trimethylphenylsulfonyl) Diazomethane, phenylsulfonyl-(2,4,6-triethylphenylsulfonyl)diazomethane, phenylsulfonyl-(2,3,4-triethylphenylsulfonyl) base) diazomethane, 2,4-dimethylphenylsulfonyl-(2,4,6-trimethylphenylsulfonyl)diazomethane, 2,4-dimethylphenylsulfonyl Base-(2,3,4-trimethylphenylsulfonyl)diazomethane, phenylsulfonyl-(2-fluorophenylsulfonyl)diazomethane, phenylsulfonyl-(3 Diazide compounds of -fluorophenylsulfonyl)diazomethane, phenylsulfonyl-(4-fluorophenylsulfonyl)diazomethane, etc.;
鄰硝基苄基-對甲苯磺酸酯等之鄰硝基苄基酯化合物;o-nitrobenzyl ester compounds such as o-nitrobenzyl-p-toluenesulfonate;
N,N’-二(苯基磺醯基)醯肼等之碸醯肼化合物;N,N'-bis(phenylsulfonyl)hydrazine and other hydrazine compounds;
三芳基鋶、三芳烷基鋶等之鋶陽離子、與氟烷磺酸鹽、芳烴磺酸鹽、烷磺酸鹽等之磺酸鹽的鹽的鋶鹽;The percited salts of triarylcaldium, triarylalkylcaldium cations, etc., and salts of sulfonates such as haloalkanesulfonate, arenesulfonate, alkanesulfonate, etc.;
二芳基錪等之錪陽離子、與氟烷磺酸鹽、芳烴磺酸鹽、烷磺酸鹽等之磺酸鹽的鹽的錪鹽;Ionium salts of iodonium cations such as diaryliodonium, and sulfonates of haloalkane sulfonates, arene sulfonates, alkane sulfonates, etc.;
雙(烷基磺醯基)重氮甲烷、雙(環烷基磺醯基)重氮甲烷、雙(全氟烷基磺醯基)重氮甲烷、雙(芳基磺醯基)重氮甲烷、雙(芳烷基磺醯基)重氮甲烷等之雙磺醯基重氮甲烷化合物;Bis(alkylsulfonyl)diazomethane, bis(cycloalkylsulfonyl)diazomethane, bis(perfluoroalkylsulfonyl)diazomethane, bis(arylsulfonyl)diazomethane , Bis(aralkylsulfonyl)diazomethane and other bissulfonyldiazomethane compounds;
由二甲醯亞胺(dicarboxylic acid imide)化合物、與氟烷磺酸鹽、芳烴磺酸鹽、烷磺酸鹽等之磺酸鹽的組合而成的N-磺醯氧基亞胺(N-sulfonyloxyimide)化合物;N-sulfonyloxyimine (N- sulfonyloxyimide) compounds;
苯偶姻甲苯磺酸酯、苯偶姻甲磺酸酯、苯偶姻丁烷磺酸酯等之苯偶姻磺酸酯化合物;Benzoin sulfonate compounds such as benzoin tosylate, benzoin mesylate, benzoin butane sulfonate, etc.;
聚羥基芳烴化合物之羥基的全部以氟烷磺酸鹽、芳烴磺酸鹽、烷磺酸鹽等之磺酸鹽等取代而成的聚羥基芳烴磺酸鹽化合物;Polyhydroxyarene sulfonate compounds in which all of the hydroxyl groups of polyhydroxyarene sulfonates are replaced by sulfonates of halothane sulfonate, arene sulfonate, alkane sulfonate, etc.;
氟烷磺酸(多)硝基苄酯、芳烴磺酸(多)硝基苄酯、烷磺酸(多)硝基苄酯等之磺酸硝基苄酯化合物; 氟烷磺酸(多)氟烷苄酯、芳烴磺酸(多)氟烷苄酯、烷磺酸(多)氟烷苄酯等之磺酸氟烷苄酯化合物;Nitrobenzyl sulfonate compounds such as (poly)nitrobenzyl fluoroalkane sulfonate, (poly)nitrobenzyl aryl hydrocarbon sulfonate, and (poly)nitrobenzyl alkanesulfonate; (poly)fluoroalkyl benzyl haloalkane sulfonate, (poly)fluoroalkyl benzyl haloalkane sulfonate, (poly)fluoroalkyl benzyl alkanesulfonate, etc.
雙(芳基磺醯基)烷化合物;Bis(arylsulfonyl)alkane compounds;
雙-O-(芳基磺醯基)-α-二烷基乙二肟、雙-O-(芳基磺醯基)-α-二環烷基乙二肟、雙-O-(芳基磺醯基)-α-二芳基乙二肟、雙-O-(烷基磺醯基)-α-二烷基乙二肟、雙-O-(烷基磺醯基)-α-二環烷基乙二肟、雙-O-(烷基磺醯基)-α-二芳基乙二肟、雙-O-(氟烷基磺醯基)-α-二烷基乙二肟、雙-O-(氟烷基磺醯基)-α-二環烷基乙二肟、雙-O-(氟烷基磺醯基)-α-二芳基乙二肟、雙-O-(芳基磺醯基)-α-二烷基二肟、雙-O-(芳基磺醯基)-α-二環烷基二肟、雙-O-(芳基磺醯基)-α-二芳基二肟、雙-O-(烷基磺醯基)-α-二烷基二肟、雙-O-(烷基磺醯基)-α-二環烷基二肟、雙-O-(烷基磺醯基)-α-二芳基二肟、雙-O-(氟烷基磺醯基)-α-二烷基二肟、雙-O-(氟烷基磺醯基)-α-二環烷基二肟、雙-O-(氟烷基磺醯基)-α-二芳基二肟等之肟化合物;Bis-O-(arylsulfonyl)-α-dialkylglyoxime, bis-O-(arylsulfonyl)-α-dicycloalkylglyoxime, bis-O-(aryl Sulfonyl)-α-diarylglyoxime, bis-O-(alkylsulfonyl)-α-dialkylglyoxime, bis-O-(alkylsulfonyl)-α-di Cycloalkylglyoxime, bis-O-(alkylsulfonyl)-α-diarylglyoxime, bis-O-(fluoroalkylsulfonyl)-α-dialkylglyoxime, Bis-O-(fluoroalkylsulfonyl)-α-bicycloalkylglyoxime, bis-O-(fluoroalkylsulfonyl)-α-diarylglyoxime, bis-O-( Arylsulfonyl)-α-dialkyldioxime, bis-O-(arylsulfonyl)-α-bicycloalkyldioxime, bis-O-(arylsulfonyl)-α- Diaryldioxime, bis-O-(alkylsulfonyl)-α-dialkyldioxime, bis-O-(alkylsulfonyl)-α-dicycloalkyldioxime, bis-O -(Alkylsulfonyl)-α-diaryldioxime, bis-O-(fluoroalkylsulfonyl)-α-dialkyldioxime, bis-O-(fluoroalkylsulfonyl) - oxime compounds such as α-bicycloalkyldioxime, bis-O-(fluoroalkylsulfonyl)-α-diaryldioxime, etc.;
芳基磺醯氧基亞胺基芳基乙腈、烷基磺醯氧基亞胺基芳基乙腈、氟烷基磺醯氧基亞胺基芳基乙腈、((芳基磺醯基)氧基亞胺基-噻吩-亞基)芳基乙腈、((烷基磺醯基)氧基亞胺基-噻吩-亞基)芳基乙腈、((氟烷基磺醯基)氧基亞胺基-噻吩-亞基)芳基乙腈、雙(芳基磺醯氧基亞胺基)伸芳基二乙腈、雙(烷基磺醯氧基亞胺基)伸芳基二乙腈、雙(氟烷基磺醯氧基亞胺基)伸芳基二乙腈、芳基氟烷酮-O-(烷基磺醯基)肟、芳基氟烷酮-O-(芳基磺醯基)肟、芳基氟烷酮-O-(氟烷基磺醯基)肟等之改質肟化合物。Arylsulfonyloxyiminoarylacetonitrile, Alkylsulfonyloxyiminoarylacetonitrile, Fluoroalkylsulfonyloxyiminoarylacetonitrile, ((arylsulfonyl)oxy Imino-thiophene-ylidene)arylacetonitrile, (((alkylsulfonyl)oxyimino-thiophene-ylidene)arylacetonitrile, ((fluoroalkylsulfonyl)oxyimino -thiophene-ylidene)arylacetonitrile, bis(arylsulfonyloxyimino)aryldiacetonitrile, bis(alkylsulfonyloxyimino)aryldiacetonitrile, bis(fluoroalkane Sulfonyloxyimino) aryldiacetonitrile, arylfluoroalkanone-O-(alkylsulfonyl)oxime, arylfluoroalkanone-O-(arylsulfonyl)oxime, arylfluoroalkanone-O-(arylsulfonyl)oxime, Modified oxime compounds such as fluoroalkone-O-(fluoroalkylsulfonyl)oxime.
前述光酸產生劑可單獨使用一種,亦可併用二種以上。 本發明之感光性組成物中之前述光酸產生劑的含量,例如相對於感光性組成物中之樹脂固體成分100質量份,係成為0.1~20質量份的範圍,較佳係成為0.1質量份~10質量份的範圍。 藉由前述光酸產生劑之含量為上述範圍內,本發明之感光性組成物可作成光靈敏度高的感光性組成物。The said photoacid generator may be used individually by 1 type, and may use 2 or more types together. The content of the photoacid generator in the photosensitive composition of the present invention is, for example, in the range of 0.1 to 20 parts by mass, preferably 0.1 parts by mass, with respect to 100 parts by mass of resin solid content in the photosensitive composition. ~10 parts by mass. The photosensitive composition of this invention can be made into the photosensitive composition with high photosensitivity by content of the said photoacid generator being in the said range.
本發明之感光性組成物若含本發明之含有酚性羥基之樹脂及前述光酸產生劑即可,亦可任意地含有其它成分。 就前述其它成分而言,可列舉有機鹼化合物、本發明之含有酚性羥基之樹脂以外之其它樹脂、感光劑、界面活性劑、染料、填充材、交聯劑、溶解促進劑等。The photosensitive composition of the present invention may contain the phenolic hydroxyl group-containing resin of the present invention and the aforementioned photoacid generator, and may optionally contain other components. Examples of the aforementioned other components include organic base compounds, resins other than the phenolic hydroxyl group-containing resin of the present invention, photosensitizers, surfactants, dyes, fillers, crosslinking agents, dissolution accelerators, and the like.
本發明之感光性組成物係可包含用以中和於曝光時自前述光酸產生劑所產生的酸之有機鹼化合物。藉由本發明之感光性組成物含有前述有機鹼化合物,獲得了防止由前述光酸產生劑所發生的酸之移動所致的光阻圖案之尺寸變動的效果。The photosensitive composition of the present invention may contain an organic base compound for neutralizing the acid generated from the aforementioned photoacid generator upon exposure. When the photosensitive composition of the present invention contains the aforementioned organic base compound, the effect of preventing the dimensional variation of the photoresist pattern due to the movement of the acid generated by the aforementioned photoacid generator is obtained.
就前述有機鹼化合物之具體例而言,可列舉:嘧啶、(多)胺基嘧啶、(多)羥基嘧啶、(多)胺基(多)羥基嘧啶、(多)胺基(多)烷基嘧啶、(多)胺基(多)烷氧基嘧啶、(多)羥基(多)烷基嘧啶、(多)羥基(多)烷氧基嘧啶等之嘧啶化合物;吡啶、(多)烷基吡啶、二烷基胺基吡啶等之吡啶化合物;多烷醇胺、三(羥基烷基)胺基烷、雙(羥基烷基)亞胺基參(羥基烷基)烷等之含有羥基烷基的胺化合物;胺基酚等之胺基芳基化合物等。 前述有機鹼化合物可單獨使用一種,亦可併用二種以上。Specific examples of the aforementioned organic base compound include: pyrimidine, (poly)aminopyrimidine, (poly)hydroxypyrimidine, (poly)amino(poly)hydroxypyrimidine, (poly)amino(poly)alkyl Pyrimidine compounds such as pyrimidines, (poly)amino(poly)alkoxypyrimidines, (poly)hydroxy(poly)alkylpyrimidines, (poly)hydroxy(poly)alkoxypyrimidines, etc.; pyridines, (poly)alkylpyridines Pyridine compounds such as dialkylaminopyridines; polyalkanolamines, tris(hydroxyalkyl)aminoalkanes, bis(hydroxyalkyl)iminoparaffins (hydroxyalkyl)alkanes, etc. containing hydroxyalkyl groups Amine compounds; aminoaryl compounds such as aminophenols, etc. The aforementioned organic base compounds may be used alone or in combination of two or more.
本發明之感光性組成物中之前述有機鹼化合物的含量,相對於前述光酸產生劑1莫耳,較佳為0.1~100莫耳%之範圍,更佳為1~50莫耳%之範圍。The content of the organic base compound in the photosensitive composition of the present invention is preferably in the range of 0.1-100 mol%, more preferably in the range of 1-50 mol%, relative to 1 mol of the aforementioned photoacid generator .
本發明之感光性組成物可含有本發明之含有酚性羥基之樹脂以外之其它樹脂。 前述其它樹脂並未特別限定,例如為可溶於鹼顯影液的樹脂、或藉由與光酸產生劑等之添加劑組合使用而溶解於鹼顯影液的樹脂。The photosensitive composition of the present invention may contain other resins other than the phenolic hydroxyl group-containing resin of the present invention. The aforementioned other resins are not particularly limited, and are, for example, resins soluble in alkaline developing solutions, or resins soluble in alkaline developing solutions by using in combination with additives such as photoacid generators.
就前述其它樹脂而言,可列舉:本發明之含有酚性羥基之樹脂以外之酚樹脂;對羥基苯乙烯、對(1,1,1,3,3,3-六氟-2-羥基丙基)苯乙烯等之含有羥基的苯乙烯化合物之均聚物或共聚物;將前述酚樹脂或前述含有羥基的苯乙烯化合物之聚合物的羥基以三級丁氧基羰基、苄氧基羰基等之酸分解性基改質而成的樹脂;(甲基)丙烯酸之均聚物或共聚物;降莰烯(norbornene)化合物、四環十二碳烯(tetracyclododecene)化合物等之脂環式聚合性單體與順丁烯二酸酐或順丁烯二醯亞胺的交互聚合物等。The other resins mentioned above include: phenolic resins other than the phenolic hydroxyl group-containing resins of the present invention; p-hydroxystyrene, p-(1,1,1,3,3,3-hexafluoro-2-hydroxypropyl base) homopolymer or copolymer of styrene compounds containing hydroxyl groups such as styrene; Resins modified by acid-decomposable groups; homopolymers or copolymers of (meth)acrylic acid; alicyclic polymerizability of norbornene compounds, tetracyclododecene compounds, etc. Interaction polymers of monomers and maleic anhydride or maleimide, etc.
就前述本發明之含有酚性羥基之樹脂以外之酚樹脂的具體例而言,可列舉:苯酚酚醛清漆樹脂、甲酚酚醛清漆樹脂、萘酚酚醛清漆樹脂、使用各種之酚性化合物的共縮酚醛清漆樹脂、芳香族烴甲醛樹脂改質酚樹脂、二環戊二烯酚加成型樹脂、苯酚芳烷基樹脂(ZYLOCK樹脂)、萘酚芳烷基樹脂、三羥甲基甲烷樹脂、四羥苯基乙烷樹脂(tetraphenylolethane resin)、聯苯基改質苯酚樹脂(以雙亞甲基連結酚核的多價苯酚化合物)、聯苯基改質萘酚樹脂(以雙亞甲基連結酚核的多價萘酚化合物)、胺基三改質酚樹脂(以三聚氰胺、苯胍(benzoguanamine)等連結酚核的多價酚化合物)或含有烷氧基的芳香環改質酚醛清漆樹脂(以甲醛連結酚核及含有烷氧基的芳香環的多價酚化合物)等之酚樹脂。Specific examples of phenolic resins other than the phenolic hydroxyl group-containing resins of the present invention include: phenol novolac resins, cresol novolac resins, naphthol novolak resins, co-condensation resins using various phenolic compounds, etc. Novolak resin, aromatic hydrocarbon formaldehyde resin modified phenol resin, dicyclopentadienyl phenol addition type resin, phenol aralkyl resin (ZYLOCK resin), naphthol aralkyl resin, trimethylolmethane resin, tetrahydroxy Phenylethane resin (tetraphenylolethane resin), biphenyl modified phenol resin (polyvalent phenol compound with double methylene linking phenol core), biphenyl modified naphthol resin (double methylene linking phenol core polyvalent naphthol compounds), amino three Modified phenolic resin (based on melamine, benzoguanidine (Benzoguanamine) and other polyvalent phenolic compounds linked to phenol cores) or alkoxy-containing aromatic ring-modified novolak resins (polyvalent phenolic compounds linked to phenolic cores and alkoxy-containing aromatic rings with formaldehyde) and other phenolic resins .
前述本發明之含有酚性羥基之樹脂以外的酚樹脂之具體例中,由成為顯影性、耐熱性及流動性之平衡性優異的感光性組成物的觀點來看,較佳為甲酚酚醛清漆樹脂、及甲酚與其它之酚性化合物的共縮酚醛清漆樹脂。 甲酚酚醛清漆樹脂或甲酚與其它之酚性化合物的共縮酚醛清漆樹脂,具體而言,為以選自鄰甲酚、間甲酚及對甲酚的一種以上之甲酚與醛化合物作為必須之反應原料,併用適當之其它之酚性化合物而獲得的酚醛清漆樹脂。Among the specific examples of the phenolic resin other than the phenolic hydroxyl group-containing resin of the present invention, cresol novolac is preferred from the viewpoint of forming a photosensitive composition with excellent balance between developability, heat resistance, and fluidity. Resins, and cresol and other phenolic compounds of the co-condensed novolac resin. Cresol novolak resin or cresol and other phenolic compound co-descapsulated novolak resin, specifically, one or more cresols and aldehyde compounds selected from o-cresol, m-cresol and p-cresol as The necessary reaction raw materials, and the novolac resin obtained by using other appropriate phenolic compounds.
前述其它之樹脂可單獨使用一種,亦可併用二種以上。 本發明之感光性組成物中之前述其它之樹脂的含量未特別限定,依所冀望之用途可任意地設定。例如,可將本發明之感光性組成物中之樹脂成分的合計中的本發明之含有酚性羥基之樹脂的比例設為60質量%以上,較佳設為80質量%以上。The aforementioned other resins may be used alone or in combination of two or more. The content of the aforementioned other resins in the photosensitive composition of the present invention is not particularly limited, and can be set arbitrarily according to the intended use. For example, the ratio of the phenolic hydroxyl group-containing resin of the present invention in the total resin components in the photosensitive composition of the present invention can be set to 60% by mass or more, preferably 80% by mass or more.
本發明之感光性組成物可含有於阻劑材料通常使用的感光劑。前述感光劑,例如,為具有醌二疊氮基的化合物。 就前述具有醌二疊氮基的化合物之具體例而言,可列舉芳香族(多)羥基化合物與具有醌二疊氮基的磺酸化合物之酯化合物或醯胺化物。又,前述酯化合物亦包含部分酯化合物的意義,前述醯胺化物包含部分醯胺化物的意義。The photosensitive composition of the present invention may contain photosensitizers commonly used in resist materials. The aforementioned photosensitizer is, for example, a compound having a quinonediazide group. Specific examples of the compound having a quinonediazide group include ester compounds or amides of an aromatic (poly)hydroxy compound and a sulfonic acid compound having a quinonediazide group. In addition, the above-mentioned ester compound also includes the meaning of a partial ester compound, and the aforementioned amidate includes the meaning of a partial amidate.
就前述具有醌二疊氮基的磺酸化合物之具體例而言,可列舉萘醌-1,2-二疊氮基-5-磺酸、萘醌-1,2-二疊氮基-4-磺酸、鄰蒽醌二疊氮基磺酸、1,2-萘醌-2-二疊氮基-5-磺酸等。 前述具有醌二疊氮基的磺酸化合物之具體例,亦可使用進一步取代有鹵素的鹵化物。Specific examples of the aforementioned sulfonic acid compound having a quinonediazide group include naphthoquinone-1,2-diazido-5-sulfonic acid, naphthoquinone-1,2-diazido-4 -sulfonic acid, o-anthraquinonediazidosulfonic acid, 1,2-naphthoquinone-2-diazido-5-sulfonic acid, etc. As specific examples of the aforementioned sulfonic acid compound having a quinonediazide group, a halide further substituted with a halogen can also be used.
就前述芳香族(多)羥基化合物而言,可列舉例如:2,3,4-三羥基二苯基酮、2,4,4’-三羥基二苯基酮、2,4,6-三羥基二苯基酮、2,3,6-三羥基二苯基酮、2,3,4-三羥基-2’-甲基二苯基酮、2,3,4,4’-四羥基二苯基酮、2,2’,4,4’-四羥基二苯基酮、2,3’,4,4’,6-五羥基二苯基酮、2,2’,3,4,4’-五羥基二苯基酮、2,2’,3,4,5-五羥基二苯基酮、2,3’,4,4’,5’,6-六羥基二苯基酮、2,3,3’,4,4’,5’-六羥基二苯基酮等之多羥基二苯基酮化合物; 雙(2,4-二羥基苯基)甲烷、雙(2,3,4-三羥基苯基)甲烷、2-(4-羥基苯基)-2-(4’-羥基苯基)丙烷、2-(2,4-二羥基苯基)-2-(2’,4’-二羥基苯基)丙烷、2-(2,3,4-三羥基苯基)-2-(2’,3’,4’-三羥基苯基)丙烷、4,4’-{1-[4-[2-(4-羥基苯基)-2-丙基]苯基]亞乙基}雙酚、3,3’-二甲基-{1-[4-[2-(3-甲基-4-羥基苯基)-2-丙基]苯基]亞乙基}雙酚等之雙[(多)羥基苯基]烷化合物; 參(4-羥基苯基)甲烷、雙(4-羥基-3,5-二甲基苯基)-4-羥基苯基甲烷、雙(4-羥基-2,5-二甲基苯基)-4-羥基苯基甲烷、雙(4-羥基-3,5-二甲基苯基)-2-羥基苯基甲烷、雙(4-羥基-2,5-二甲基苯基)-2-羥基苯基甲烷、雙(4-羥基-2,5-二甲基苯基)-3,4-二羥基苯基甲烷、雙(4-羥基-3,5-二甲基苯基)-3,4-二羥基苯基甲烷等之參(羥基苯基)甲烷化合物或其甲基取代體; 雙(3-環己基-4-羥基苯基)-3-羥基苯基甲烷、雙(3-環己基-4-羥基苯基)-2-羥基苯基甲烷、雙(3-環己基-4-羥基苯基)-4-羥基苯基甲烷、雙(5-環己基-4-羥基-2-甲基苯基)-2-羥基苯基甲烷、雙(5-環己基-4-羥基-2-甲基苯基)-3-羥基苯基甲烷、雙(5-環己基-4-羥基-2-甲基苯基)-4-羥基苯基甲烷、雙(3-環己基-2-羥基苯基)-3-羥基苯基甲烷、雙(5-環己基-4-羥基-3-甲基苯基)-4-羥基苯基甲烷、雙(5-環己基-4-羥基-3-甲基苯基)-3-羥基苯基甲烷、雙(5-環己基-4-羥基-3-甲基苯基)-2-羥基苯基甲烷、雙(3-環己基-2-羥基苯基)-4-羥基苯基甲烷、雙(3-環己基-2-羥基苯基)-2-羥基苯基甲烷、雙(5-環己基-2-羥基-4-甲基苯基)-2-羥基苯基甲烷、雙(5-環己基-2-羥基-4-甲基苯基)-4-羥基苯基甲烷等之雙(環己基羥基苯基)(羥基苯基)甲烷化合物或其甲基取代體等。Examples of the aforementioned aromatic (poly)hydroxyl compounds include: 2,3,4-trihydroxybenzophenone, 2,4,4'-trihydroxybenzophenone, 2,4,6-trihydroxybenzophenone, Hydroxydiphenylketone, 2,3,6-trihydroxydiphenylketone, 2,3,4-trihydroxy-2'-methyldiphenylketone, 2,3,4,4'-tetrahydroxydiphenylketone Phenyl ketone, 2,2',4,4'-tetrahydroxybenzophenone, 2,3',4,4',6-pentahydroxybenzophenone, 2,2',3,4,4 '-pentahydroxybenzophenone, 2,2',3,4,5-pentahydroxybenzophenone, 2,3',4,4',5',6-hexahydroxybenzophenone, 2 , Polyhydroxybenzophenone compounds such as 3,3',4,4',5'-hexahydroxybenzophenone; Bis(2,4-dihydroxyphenyl)methane, bis(2,3,4-trihydroxyphenyl)methane, 2-(4-hydroxyphenyl)-2-(4'-hydroxyphenyl)propane, 2-(2,4-dihydroxyphenyl)-2-(2',4'-dihydroxyphenyl)propane, 2-(2,3,4-trihydroxyphenyl)-2-(2', 3',4'-trihydroxyphenyl)propane, 4,4'-{1-[4-[2-(4-hydroxyphenyl)-2-propyl]phenyl]ethylene}bisphenol, 3,3'-Dimethyl-{1-[4-[2-(3-methyl-4-hydroxyphenyl)-2-propyl]phenyl]ethylene}bisphenol Poly)hydroxyphenyl]alkane compounds; Reference (4-hydroxyphenyl)methane, bis(4-hydroxy-3,5-dimethylphenyl)-4-hydroxyphenylmethane, bis(4-hydroxy-2,5-dimethylphenyl) -4-hydroxyphenylmethane, bis(4-hydroxy-3,5-dimethylphenyl)-2-hydroxyphenylmethane, bis(4-hydroxy-2,5-dimethylphenyl)-2 -Hydroxyphenylmethane, bis(4-hydroxy-2,5-dimethylphenyl)-3,4-dihydroxyphenylmethane, bis(4-hydroxy-3,5-dimethylphenyl)- 3,4-Dihydroxyphenylmethane and other ginseng (hydroxyphenyl)methane compounds or their methyl substitutions; Bis(3-cyclohexyl-4-hydroxyphenyl)-3-hydroxyphenylmethane, bis(3-cyclohexyl-4-hydroxyphenyl)-2-hydroxyphenylmethane, bis(3-cyclohexyl-4 -Hydroxyphenyl)-4-hydroxyphenylmethane, bis(5-cyclohexyl-4-hydroxy-2-methylphenyl)-2-hydroxyphenylmethane, bis(5-cyclohexyl-4-hydroxy- 2-methylphenyl)-3-hydroxyphenylmethane, bis(5-cyclohexyl-4-hydroxy-2-methylphenyl)-4-hydroxyphenylmethane, bis(3-cyclohexyl-2- hydroxyphenyl)-3-hydroxyphenylmethane, bis(5-cyclohexyl-4-hydroxy-3-methylphenyl)-4-hydroxyphenylmethane, bis(5-cyclohexyl-4-hydroxy-3 -Methylphenyl)-3-hydroxyphenylmethane, bis(5-cyclohexyl-4-hydroxy-3-methylphenyl)-2-hydroxyphenylmethane, bis(3-cyclohexyl-2-hydroxy Phenyl)-4-hydroxyphenylmethane, bis(3-cyclohexyl-2-hydroxyphenyl)-2-hydroxyphenylmethane, bis(5-cyclohexyl-2-hydroxy-4-methylphenyl) Bis(cyclohexylhydroxyphenyl)(hydroxyphenyl)methane compounds such as -2-hydroxyphenylmethane, bis(5-cyclohexyl-2-hydroxy-4-methylphenyl)-4-hydroxyphenylmethane, etc. or its methyl-substituent, etc.
前述感光劑可單獨使用一種,亦可併用二種以上。 本發明之感光性組成物中的前述感光劑之含量,由成為光靈敏度優異的感光性組成物的觀點來看,相對於本發明之感光性組成物之樹脂成分的合計100質量份,較佳為5~50質量份。The said photosensitizer may be used individually by 1 type, and may use 2 or more types together. The content of the photosensitive agent in the photosensitive composition of the present invention is preferably from the viewpoint of forming a photosensitive composition excellent in photosensitivity relative to the total of 100 parts by mass of the resin components of the photosensitive composition of the present invention. It is 5-50 mass parts.
本發明之感光性組成物可含有界面活性劑。藉由本發明之感光性組成物含有界面活性劑,可獲得於將本發明之感光性組成物用於阻劑用途的情形中的成膜性及圖案的密著性的提升、顯影缺陷的減少等之效果。 前述界面活性劑係可使用周知之界面活性劑。就前述界面活性劑而言,可列舉例如,非離子系界面活性劑、氟系界面活性劑、聚矽氧系界面活性劑等。The photosensitive composition of the present invention may contain a surfactant. When the photosensitive composition of the present invention contains a surfactant, the improvement of film-forming properties and pattern adhesion, the reduction of development defects, etc. can be obtained when the photosensitive composition of the present invention is used for resist applications. The effect. As the aforementioned surfactant, known surfactants can be used. Examples of the aforementioned surfactant include nonionic surfactants, fluorine-based surfactants, silicone-based surfactants, and the like.
前述界面活性劑可單獨使用一種,亦可併用二種以上。 本發明之感光性組成物中的前述界面活性劑之含量,相對於本發明之感光性組成物之樹脂成分的合計100質量份,較佳為0.001~2質量份。The said surfactant may be used individually by 1 type, and may use 2 or more types together. It is preferable that content of the said surfactant in the photosensitive composition of this invention is 0.001-2 mass parts with respect to the total 100 mass parts of resin components of the photosensitive composition of this invention.
本發明之感光性組成物係較佳作成使本發明之含有酚性羥基之樹脂溶解於有機溶媒的狀態。 就前述有機溶媒而言,可列舉例如:乙二醇單甲基醚、乙二醇單乙基醚、乙二醇單丙基醚、乙二醇單丁基醚、丙二醇單甲基醚等之伸烷基二醇單烷基醚;二乙二醇二甲基醚、二乙二醇二乙基醚、二乙二醇二丙基醚、二乙二醇二丁基醚等之二伸烷基二醇二烷基醚;乙二醇單甲基醚乙酸酯、乙二醇單乙基醚乙酸酯、丙二醇單甲基醚乙酸酯等之伸烷基二醇烷基醚乙酸酯;丙酮、甲基乙基酮、環己酮、甲基戊基酮等之酮化合物;二烷等之環式醚;2-羥基丙酸甲酯、2-羥基丙酸乙酯、2-羥基-2-甲基丙酸乙酯、乙氧基乙酸乙酯、氧乙酸乙酯(ethyl oxyacetate)、2-羥基-3-甲基丁酸甲酯、3-甲氧基丁基乙酸酯、3-甲基-3-甲氧基丁基乙酸酯、甲酸乙酯、乙酸乙酯、乙酸丁酯、乙醯乙酸甲酯、乙醯乙酸乙酯等之酯化合物。The photosensitive composition of the present invention is preferably in a state in which the phenolic hydroxyl group-containing resin of the present invention is dissolved in an organic solvent. As for the aforementioned organic solvent, for example: ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monopropyl ether, ethylene glycol monobutyl ether, propylene glycol monomethyl ether, etc. Alkylene Glycol Monoalkyl Ether; Diethylene Glycol Dimethyl Ether, Diethylene Glycol Diethyl Ether, Diethylene Glycol Dipropyl Ether, Diethylene Glycol Dibutyl Ether, etc. Dialkyl glycol dialkyl ether; alkylene glycol alkyl ether acetate such as ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, propylene glycol monomethyl ether acetate, etc. Esters; ketone compounds such as acetone, methyl ethyl ketone, cyclohexanone, methyl amyl ketone, etc.; two Cyclic ethers of alkanes, etc.; methyl 2-hydroxypropionate, ethyl 2-hydroxypropionate, ethyl 2-hydroxy-2-methylpropionate, ethyl ethoxyacetate, ethyl oxyacetate ), 2-hydroxy-3-methylbutyrate methyl ester, 3-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, ethyl formate, ethyl acetate, Esters of butyl acetate, methyl acetylacetate, ethyl acetylacetate, etc.
前述有機溶媒可單獨使用一種,亦可併用二種以上。 本發明之感光性組成物中之前述有機溶媒的含量並未特別限定,例如可設定為可使感光性組成物中之本發明之含有酚性羥基之樹脂全部溶解的量。The aforementioned organic solvents may be used alone or in combination of two or more. The content of the said organic solvent in the photosensitive composition of this invention is not specifically limited, For example, it can be set as the amount which can fully dissolve the phenolic hydroxyl group containing resin of this invention in a photosensitive composition.
本發明之感光性組成物係可藉由摻合上述各成分,使用攪拌機等混合而製造。又,於本發明之感光性組成物含有填充材、顔料的情形,可使用溶解器(dissolver)、均質機、三滾筒研磨機等之分散裝置分散或混合而製造。The photosensitive composition of the present invention can be produced by blending the above-mentioned components and mixing them using a mixer or the like. Also, when the photosensitive composition of the present invention contains a filler or a pigment, it can be produced by dispersing or mixing using a dispersing device such as a dissolver, a homogenizer, or a three-roll mill.
本發明之感光性組成物係可使用作為阻劑材料。 於將本發明之感光性組成物使用作為阻劑材料的情形,可將本發明之感光性組成物作為塗材而直接使用,亦可將本發明之感光性組成物塗布於支撐薄膜上,將獲得的塗膜進行去溶劑而作為阻劑薄膜(resist film)。 就前述支撐薄膜而言,可列舉聚乙烯、聚丙烯、聚碳酸酯、聚對苯二甲酸乙二酯等之合成樹脂薄膜等。前述支撐薄膜可為單層薄膜,亦可為由複數薄膜而成的積層薄膜。又,前述支撐薄膜之表面亦可為經電暈處理者、經剝離劑塗布者。The photosensitive composition of the present invention can be used as a resist material. In the case of using the photosensitive composition of the present invention as a resist material, the photosensitive composition of the present invention can be used directly as a coating material, or the photosensitive composition of the present invention can be coated on a support film, and the The obtained coating film was subjected to desolventization to serve as a resist film. Examples of the support film include synthetic resin films such as polyethylene, polypropylene, polycarbonate, and polyethylene terephthalate. The aforementioned supporting film may be a single-layer film or a laminated film composed of multiple films. In addition, the surface of the aforementioned support film may be corona-treated or coated with a release agent.
使用本發明之感光性組成物的一般的光蝕刻法之方法,可列舉例如,如以下的方法。 首先,將本發明之感光性組成物塗布於矽基板、碳化矽基板、氮化鎵基板等之進行光蝕刻法的對象物上,於60~150℃之溫度條件下預烘烤。此時之塗布方法亦可為旋塗、輥塗、流塗、浸塗、噴塗、刮刀塗布(doctor blade coat)等之任一方法。接著,藉由通過光阻圖案而曝光,以鹼顯影液顯影,而形成光阻圖案。As a method of general photolithography using the photosensitive composition of the present invention, for example, the following methods are mentioned. Firstly, the photosensitive composition of the present invention is coated on a silicon substrate, a silicon carbide substrate, a gallium nitride substrate, etc., to be subjected to photolithography, and prebaked at a temperature of 60-150°C. The coating method at this time may be any method such as spin coating, roll coating, flow coating, dip coating, spray coating, doctor blade coating or the like. Then, the photoresist pattern is formed by exposing through the photoresist pattern and developing with an alkali developing solution.
於將本發明之感光性組成物用於阻劑永久膜用途的情形,可含有交聯劑。 就前述交聯劑而言,可列舉例如,與後述的硬化性組成物所含的硬化劑相同者。 前述交聯劑可單獨使用一種,亦可併用二種以上。When using the photosensitive composition of this invention for resist permanent film use, you may contain a crosslinking agent. Examples of the crosslinking agent include the same ones as the curing agents contained in the curable composition described later. The aforementioned crosslinking agents may be used alone or in combination of two or more.
形成前述阻劑永久膜的方法,可列舉例如,如以下的方法。 首先,將本發明之感光性組成物塗布於矽基板、碳化矽基板、氮化鎵基板等進行光蝕刻法的對象物上,於60~150℃之溫度條件下預烘烤。塗布方法與先前舉例者相同。接著,通過光阻圖案而曝光,再於110~210℃之溫度條件下使其熱硬化後,藉由以鹼顯影液顯影而形成光阻圖案。或者,亦可於曝光後,先以鹼顯影液顯影,之後於110~210℃之溫度條件下使其熱硬化。As a method of forming the resist permanent film, for example, the following methods are mentioned. Firstly, the photosensitive composition of the present invention is coated on a silicon substrate, a silicon carbide substrate, a gallium nitride substrate, etc. to be subjected to photolithography, and pre-baked at a temperature of 60-150°C. The coating method is the same as the previous example. Next, it is exposed through the photoresist pattern, and after thermal curing under the temperature condition of 110-210° C., the photoresist pattern is formed by developing with an alkali developing solution. Alternatively, after exposure, it may be developed with an alkaline developer, and then thermally cured at a temperature of 110-210°C.
就阻劑永久膜之具體例而言,於半導體裝置中,可列舉阻焊劑(solder resist)、封裝材料、底膠材料(underfill material)、電路元件的封裝接著層、積體電路元件與電路基板的接著層等。又,於以LCD、OELD為代表的薄型顯示器中,可列舉薄膜電晶體保護膜、液晶彩色濾光片保護膜、黑色矩陣、隔片(spacer)等。Specific examples of resist permanent films include solder resists, packaging materials, underfill materials, packaging adhesive layers for circuit components, integrated circuit components, and circuit substrates in semiconductor devices. The next layer and so on. Moreover, in thin displays represented by LCD and OELD, a thin film transistor protective film, a liquid crystal color filter protective film, a black matrix, a spacer, etc. are mentioned.
[硬化性組成物] 本發明之硬化性組成物係包含本發明之含有酚性羥基之樹脂與硬化劑。 前述硬化劑係只要能與本發明之含有酚性羥基之樹脂發生硬化反應的化合物即可,並未特別限定,可列舉例如,三聚氰胺化合物、胍胺(guanamine)化合物、乙炔脲(glycoluril)化合物、脲化合物、可溶酚醛樹脂(resol)、環氧化合物、異氰酸酯化合物、疊氮化合物、包含烯基醚基等之雙鍵的化合物、酸酐、唑啉化合物等。[Curable composition] The curable composition of the present invention comprises the phenolic hydroxyl-containing resin of the present invention and a hardener. The aforementioned curing agent is not particularly limited as long as it can react with the phenolic hydroxyl-containing resin of the present invention, and is not particularly limited. For example, melamine compounds, guanamine compounds, acetylene urea compounds, Urea compounds, resols, epoxy compounds, isocyanate compounds, azide compounds, compounds containing double bonds such as alkenyl ether groups, acid anhydrides, Azoline compounds, etc.
就前述三聚氰胺化合物而言,可列舉例如,六羥甲基三聚氰胺、六甲氧基甲基三聚氰胺、六羥甲基三聚氰胺之1~6個羥甲基經甲氧基甲基化的化合物、六甲氧基乙基三聚氰胺、六醯氧基甲基三聚氰胺、六羥甲基三聚氰胺之羥甲基的1~6個經醯氧基甲基化的化合物等。The aforementioned melamine compounds include, for example, hexamethylolmelamine, hexamethoxymethylmelamine, compounds in which 1 to 6 methylol groups of hexamethylolmelamine are methoxymethylated, hexamethoxymethylmelamine, and hexamethoxymethylmelamine. Ethyl melamine, hexayloxymethyl melamine, compounds in which 1 to 6 methylol groups of hexamethylol melamine have been methylated with acyloxy groups, etc.
就前述胍胺化合物而言,可列舉例如,四羥甲基胍胺、四甲氧基甲基胍胺、四甲氧基甲基苯胍、四羥甲基胍胺之1~4個羥甲基經甲氧基甲基化的化合物、四甲氧基乙基胍胺、四醯氧基胍胺、四羥甲基胍胺之1~4個羥甲基經醯氧基甲基化的化合物等。As the aforementioned guanamine compounds, for example, tetrahydroxymethylguanamine, tetramethoxymethylguanamine, tetramethoxymethylbenzoguanamine, , 1 to 4 methylol groups of tetrahydroxymethylguanamine are methoxymethylated compounds, tetramethoxyethylguanamine, tetraacyloxyguanamine, 1 to 4 methylolguanamines Compounds in which 4 hydroxymethyl groups are methylated with acyloxy groups, etc.
就前述乙炔脲化合物而言,可列舉例如,1,3,4,6-肆(甲氧基甲基)乙炔脲、1,3,4,6-肆(丁氧基甲基)乙炔脲、1,3,4,6-肆(羥基甲基)乙炔脲等。As the aforementioned acetylene carbamide compound, for example, 1,3,4,6-tetra(methoxymethyl)acetylene carbamide, 1,3,4,6-tetra(butoxymethyl)acetylene carbamide, 1,3,4,6-Tetra(hydroxymethyl)acetylene carbamide, etc.
就前述脲化合物而言,可列舉例如,1,3-雙(羥基甲基)尿素、1,1,3,3-肆(丁氧基甲基)尿素及1,1,3,3-肆(甲氧基甲基)尿素等。As the aforementioned urea compound, for example, 1,3-bis(hydroxymethyl)urea, 1,1,3,3-tetra(butoxymethyl)urea and 1,1,3,3-tetra (Methoxymethyl)urea, etc.
就前述可溶酚醛樹脂而言,可列舉例如,將酚、甲酚或二甲酚等之烷基酚、苯基酚、間苯二酚、聯苯、雙酚A或雙酚F等之雙酚、萘酚、二羥基萘等之含有酚性羥基的化合物、與醛化合物,於鹼性觸媒條件下反應而獲得的聚合物。As the above-mentioned resol resin, for example, bisphenols such as alkylphenols such as phenol, cresol or xylenol, phenylphenol, resorcinol, biphenyl, bisphenol A or bisphenol F, etc. A polymer obtained by reacting compounds containing phenolic hydroxyl groups such as phenol, naphthol, and dihydroxynaphthalene with aldehyde compounds under alkaline catalyst conditions.
就前述環氧基化合物而言,可列舉例如,二縮水甘油氧基萘、苯酚酚醛清漆型環氧樹脂、甲酚酚醛清漆型環氧樹脂、萘酚酚醛清漆型環氧樹脂、萘酚-苯酚共縮酚醛清漆型環氧樹脂、萘酚-甲酚共縮酚醛清漆型環氧樹脂、苯酚芳烷基型環氧樹脂、萘酚芳烷基型環氧樹脂、1,1-雙(2,7-二縮水甘油氧基-1-萘基)烷、伸萘基醚型環氧樹脂、三苯基甲烷型環氧樹脂、二環戊二烯-酚加成反應型環氧樹脂、含有磷原子的環氧樹脂、含有酚性羥基的化合物與含有烷氧基的芳香族化合物之共縮合物之聚縮水甘油醚等。As the aforementioned epoxy compound, for example, diglycidyloxynaphthalene, phenol novolak type epoxy resin, cresol novolac type epoxy resin, naphthol novolak type epoxy resin, naphthol-phenol Novolac-type epoxy resin, naphthol-cresol novolak-type epoxy resin, phenol aralkyl type epoxy resin, naphthol aralkyl type epoxy resin, 1,1-bis(2, 7-diglycidyloxy-1-naphthyl)alkane, naphthyl ether type epoxy resin, triphenylmethane type epoxy resin, dicyclopentadiene-phenol addition reaction type epoxy resin, phosphorus-containing Atomic epoxy resins, polyglycidyl ethers of co-condensates of compounds containing phenolic hydroxyl groups and aromatic compounds containing alkoxy groups, etc.
就前述異氰酸酯化合物而言,可列舉例如,甲苯二異氰酸酯、二苯基甲烷二異氰酸酯、六亞甲基二異氰酸酯、環己烷二異氰酸酯等。As said isocyanate compound, for example, toluene diisocyanate, diphenylmethane diisocyanate, hexamethylene diisocyanate, cyclohexane diisocyanate etc. are mentioned.
就前述疊氮化物化合物而言,可列舉例如,1,1’-聯苯基-4,4’-雙疊氮化物、4,4’-次甲基雙疊氮化物、4,4’-氧雙疊氮化物(4,4’-oxybis azide)等。As the aforementioned azide compound, for example, 1,1'-biphenyl-4,4'-bisazide, 4,4'-methinebisazide, 4,4'- Oxybis azide (4,4'-oxybis azide) and so on.
就前述含有烯基醚基等之雙鍵的化合物而言,可列舉例如,乙二醇二乙烯基醚、三乙二醇二乙烯基醚、1,2-丙二醇二乙烯基醚、1,4-丁二醇二乙烯基醚、四亞甲基二醇二乙烯基醚、新戊基二醇二乙烯基醚、三羥甲基丙烷三乙烯基醚、己二醇二乙烯基醚、1,4-環己二醇二乙烯基醚、1,4-環己烷二甲醇二乙烯基醚、新戊四醇三乙烯基醚、新戊四醇四乙烯基醚、山梨醇四乙烯基醚、山梨醇五乙烯基醚、三羥甲基丙烷三乙烯基醚等。As the compound containing a double bond such as an alkenyl ether group, for example, ethylene glycol divinyl ether, triethylene glycol divinyl ether, 1,2-propylene glycol divinyl ether, 1,4 -Butanediol divinyl ether, tetramethylene glycol divinyl ether, neopentyl glycol divinyl ether, trimethylolpropane trivinyl ether, hexanediol divinyl ether, 1, 4-cyclohexanediol divinyl ether, 1,4-cyclohexanedimethanol divinyl ether, neopentylthritol trivinyl ether, neopentylthritol tetravinyl ether, sorbitol tetravinyl ether, Sorbitol pentavinyl ether, trimethylolpropane trivinyl ether, etc.
就前述酸酐而言,可列舉例如:鄰苯二甲酸酐、偏苯三甲酸酐、焦蜜石酸酐、3,3’,4,4’-二苯基酮四羧酸二酐、聯苯基四羧酸二酐、4,4’-(亞異丙基)二鄰苯二甲酸酐、4,4’-(六氟亞異丙基)二鄰苯二甲酸酐等之芳香族酸酐;四氫鄰苯二甲酸酐、甲基四氫鄰苯二甲酸酐、六氫鄰苯二甲酸酐、甲基六氫鄰苯二甲酸酐、內亞甲基四氫鄰苯二甲酸酐十二烯基琥珀酸酐、三烷基四氫鄰苯二甲酸酐等之脂環式羧酸酐等。The aforementioned acid anhydrides include, for example, phthalic anhydride, trimellitic anhydride, pyromellitic anhydride, 3,3',4,4'-diphenyl ketone tetracarboxylic dianhydride, biphenyl tetracarboxylic dianhydride, Aromatic anhydrides such as carboxylic dianhydride, 4,4'-(isopropylidene)diphthalic anhydride, 4,4'-(hexafluoroisopropylidene)diphthalic anhydride, etc.; Tetrahydro Phthalic Anhydride, Methyltetrahydrophthalic Anhydride, Hexahydrophthalic Anhydride, Methylhexahydrophthalic Anhydride, Endomethylenetetrahydrophthalic Anhydride Dodecenylsuccinate Acid anhydrides, alicyclic carboxylic anhydrides such as trialkyltetrahydrophthalic anhydrides, etc.
上述之硬化劑中,由獲得高硬化性、耐熱性優異的硬化物的觀點來看,較佳為乙炔脲化合物、脲化合物、可溶酚醛樹脂,更佳為乙炔脲化合物。Among the above curing agents, acetylene carbamide compounds, urea compounds, and resol resins are preferred, and acetylene carbamide compounds are more preferred from the viewpoint of obtaining a cured product having high curability and excellent heat resistance.
前述硬化劑可單獨使用一種,亦可併用二種以上。 本發明之硬化性組成物中的前述硬化劑之含量,相對於本發明之硬化性組成物之樹脂成分的合計100質量份,較佳為0.5~50質量份。The aforementioned curing agents may be used alone or in combination of two or more. The content of the curing agent in the curable composition of the present invention is preferably 0.5 to 50 parts by mass relative to 100 parts by mass of the total resin components of the curable composition of the present invention.
本發明之硬化性組成物,若含有本發明之含有酚性羥基之樹脂及硬化劑即可,亦可任意含有其它成分。 就前述其它成分而言,可列舉本發明之含有酚性羥基之樹脂以外的其它樹脂、硬化促進劑、界面活性劑、染料、填充材、交聯劑、溶解促進劑等。The curable composition of the present invention may contain the phenolic hydroxyl group-containing resin and the curing agent of the present invention, and may optionally contain other components. The aforementioned other components include resins other than the phenolic hydroxyl group-containing resin of the present invention, curing accelerators, surfactants, dyes, fillers, crosslinking agents, dissolution accelerators, and the like.
本發明之硬化性組成物可含有本發明之含有酚性羥基之樹脂以外之其它樹脂。 就前述其它樹脂而言,可列舉例如,酚醛清漆樹脂、二環戊二烯等之脂環式二烯化合物與酚化合物之加成聚合樹脂、含有酚性羥基的化合物與含有烷氧基的芳香族化合物之改質酚醛清漆樹脂、苯酚芳烷基樹脂(ZYLOCK樹脂)、萘酚芳烷基樹脂、三羥甲基甲烷樹脂、四羥苯基乙烷樹脂、聯苯基改質苯酚樹脂、聯苯基改質萘酚樹脂、胺基三改質酚樹脂、乙烯基聚合物等。The curable composition of the present invention may contain other resins than the phenolic hydroxyl group-containing resin of the present invention. Examples of the aforementioned other resins include novolac resins, addition polymerization resins of alicyclic diene compounds such as dicyclopentadiene and phenolic compounds, compounds containing phenolic hydroxyl groups, and aromatic compounds containing alkoxy groups. Modified novolac resin, phenol aralkyl resin (ZYLOCK resin), naphthol aralkyl resin, trimethylol methane resin, tetrahydroxyphenyl ethane resin, biphenyl modified phenol resin, biphenyl modified phenol resin, Phenyl modified naphthol resin, amino three Modified phenolic resin, vinyl polymer, etc.
就前述酚醛清漆樹脂之具體例而言,可列舉:將酚、甲酚、二甲酚等之烷基酚、苯基酚、間苯二酚、聯苯、雙酚A或雙酚F等之雙酚、萘酚、二羥基萘等之含有酚性羥基的化合物、與醛化合物,於酸觸媒條件下反應而獲得的聚合物等。Specific examples of the above-mentioned novolak resins include alkylphenols such as phenol, cresol, and xylenol, phenylphenol, resorcinol, biphenyl, bisphenol A, or bisphenol F. Compounds containing phenolic hydroxyl groups such as bisphenols, naphthols, and dihydroxynaphthalene, and polymers obtained by reacting with aldehyde compounds under acid catalyst conditions, etc.
就前述乙烯基聚合物之具體例而言,可列舉聚羥基苯乙烯、聚苯乙烯、聚乙烯基萘、聚乙烯基蒽、聚乙烯基咔唑、聚茚、聚苊烯(polyacenaphthylene)、聚降莰烯、聚環癸烯、聚四環十二碳烯、聚三環[2.2.1.0(2,6)]庚烷(poly nortricyclene)、聚(甲基)丙烯酸酯等之乙烯基化合物之均聚物、或此等之共聚物等。Specific examples of the aforementioned vinyl polymers include polyhydroxystyrene, polystyrene, polyvinylnaphthalene, polyvinylanthracene, polyvinylcarbazole, polyindene, polyacenaphthylene, poly Vinyl compounds such as norbornene, polycyclodecene, polytetracyclododecene, polytricyclo[2.2.1.0(2,6)]heptane (poly nortricyclene), poly(meth)acrylate, etc. Homopolymers, or copolymers of these, etc.
前述其它樹脂可單獨使用一種,亦可併用二種以上。 本發明之硬化性組成物中之前述其它樹脂的含量並未特別限定,可依所冀望的用途任意設定。例如,相對於本發明之硬化性組成物所包含的本發明之含有酚性羥基之樹脂100質量份,前述其它樹脂較佳為0.5~100質量份。The aforementioned other resins may be used alone or in combination of two or more. The content of the aforementioned other resins in the curable composition of the present invention is not particularly limited, and can be set arbitrarily according to the intended use. For example, with respect to 100 parts by mass of the phenolic hydroxyl group-containing resin of the present invention contained in the curable composition of the present invention, the other resin is preferably 0.5 to 100 parts by mass.
本發明之硬化性組成物可包含硬化促進劑。 就前述硬化促進劑之具體例而言,可列舉乙酸、草酸、硫酸、鹽酸、酚磺酸、對甲苯磺酸、乙酸鋅、乙酸錳、前述之光酸產生劑等。The curable composition of the present invention may contain a curing accelerator. Specific examples of the aforementioned hardening accelerator include acetic acid, oxalic acid, sulfuric acid, hydrochloric acid, phenolsulfonic acid, p-toluenesulfonic acid, zinc acetate, manganese acetate, and the aforementioned photoacid generators.
前述硬化促進劑可單獨使用一種,亦可併用二種以上。 本發明之硬化性組成物中之前述硬化促進劑的含量並未特別限定,相對於本發明之硬化性組成物之樹脂固體成分100質量份,較佳為0.1~10質量份。The aforementioned hardening accelerators may be used alone or in combination of two or more. The content of the hardening accelerator in the curable composition of the present invention is not particularly limited, but is preferably 0.1 to 10 parts by mass with respect to 100 parts by mass of resin solids in the curable composition of the present invention.
本發明之硬化性組成物較佳為作成使本發明之含有酚性羥基之樹脂溶解於有機溶媒的狀態。 就前述有機溶媒而言,可列舉例如:乙二醇單甲基醚、乙二醇單乙基醚、乙二醇單丙基醚、乙二醇單丁基醚、丙二醇單甲基醚等之伸烷基二醇單烷基醚;二乙二醇二甲基醚、二乙二醇二乙基醚、二乙二醇二丙基醚、二乙二醇二丁基醚等之二伸烷基二醇二烷基醚;乙二醇單甲基醚乙酸酯、乙二醇單乙基醚乙酸酯、丙二醇單甲基醚乙酸酯等之伸烷基二醇烷基醚乙酸酯;丙酮、甲基乙基酮、環己酮、甲基戊基酮等之酮化合物;二烷等之環式醚;2-羥基丙酸甲酯、2-羥基丙酸乙酯、2-羥基-2-甲基丙酸乙酯、乙氧基乙酸乙酯、氧乙酸乙酯、2-羥基-3-甲基丁酸甲酯、3-甲氧基丁基乙酸酯、3-甲基-3-甲氧基丁基乙酸酯、甲酸乙酯、乙酸乙酯、乙酸丁酯、乙醯乙酸甲酯、乙醯乙酸乙酯等之酯化合物。The curable composition of the present invention is preferably in a state where the phenolic hydroxyl group-containing resin of the present invention is dissolved in an organic solvent. As for the aforementioned organic solvent, for example: ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monopropyl ether, ethylene glycol monobutyl ether, propylene glycol monomethyl ether, etc. Alkylene Glycol Monoalkyl Ether; Diethylene Glycol Dimethyl Ether, Diethylene Glycol Diethyl Ether, Diethylene Glycol Dipropyl Ether, Diethylene Glycol Dibutyl Ether, etc. Dialkyl glycol dialkyl ether; alkylene glycol alkyl ether acetate such as ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, propylene glycol monomethyl ether acetate, etc. Esters; ketone compounds such as acetone, methyl ethyl ketone, cyclohexanone, methyl amyl ketone, etc.; two Cyclic ethers of alkanes, etc.; methyl 2-hydroxypropionate, ethyl 2-hydroxypropionate, ethyl 2-hydroxy-2-methylpropionate, ethyl ethoxyacetate, ethyl oxyacetate, 2- Methyl hydroxy-3-methylbutyrate, 3-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, ethyl formate, ethyl acetate, butyl acetate, Ester compounds such as methyl acetoacetate and ethyl acetoacetate.
前述有機溶媒可單獨使用一種,亦可併用二種以上。 本發明之硬化性組成物中之前述有機溶媒的含量並未特別限定,例如可設定為可使硬化性組成物中之本發明之含有酚性羥基之樹脂全部溶解的量。The aforementioned organic solvents may be used alone or in combination of two or more. The content of the aforementioned organic solvent in the curable composition of the present invention is not particularly limited, for example, may be set to an amount that can completely dissolve the phenolic hydroxyl group-containing resin of the present invention in the curable composition.
本發明之硬化性組成物可藉由摻合上述各成分,使用攪拌機等混合而製造。又,於本發明之硬化性組成物含有填充材、顔料的情形,可使用溶解器、均質器、三滾筒研磨機等之分散裝置分散或混合而製造。The curable composition of the present invention can be produced by blending the above-mentioned components and mixing them using a mixer or the like. Also, when the curable composition of the present invention contains a filler or a pigment, it can be produced by dispersing or mixing using a dispersing device such as a dissolver, a homogenizer, and a three-roller mill.
本發明之硬化性組成物係可作為阻劑材料使用,本發明之硬化性組成物之硬化物可作為阻劑使用。 於將本發明之硬化性組成物作為阻劑材料使用的情形,可將本發明之硬化性組成物作為塗材而直接使用,亦可將本發明之硬化性組成物塗布於支撐薄膜上,將獲得的塗膜進行去溶劑而作為阻劑薄膜。 就前述支撐薄膜而言,可列舉聚乙烯、聚丙烯、聚碳酸酯、聚對苯二甲酸乙二酯等之合成樹脂薄膜等。前述支撐薄膜可為單層薄膜,亦可為由複數薄膜而成的積層薄膜。又,前述支撐薄膜之表面亦可為經電暈處理者、經剝離劑塗布者。The curable composition of the present invention can be used as a resist material, and the cured product of the curable composition of the present invention can be used as a resist. In the case of using the curable composition of the present invention as a resist material, the curable composition of the present invention can be used directly as a coating material, or the curable composition of the present invention can be coated on a support film, and the The obtained coating film was desolventized and used as a resist film. Examples of the support film include synthetic resin films such as polyethylene, polypropylene, polycarbonate, and polyethylene terephthalate. The aforementioned supporting film may be a single-layer film or a laminated film composed of multiple films. In addition, the surface of the aforementioned support film may be corona-treated or coated with a release agent.
於將本發明之硬化性組成物用於阻劑下層膜用途的情形,就作成阻劑下層膜的方法之一例而言,可列舉以下。 將本發明之硬化性組成物塗布於矽基板、碳化矽基板、氮化鎵基板等進行光蝕刻法的對象物上,於100~200℃之溫度條件下使其乾燥後,再藉由於250~400℃之溫度條件下使其加熱硬化等之方法而形成阻劑下層膜。接著,於此下層膜上進行通常之光蝕刻法操作而形成光阻圖案,藉由以鹵素系電漿氣體等進行乾蝕刻處理,而形成多層阻劑法所致的光阻圖案。When the curable composition of the present invention is used for a resist underlayer film, examples of methods for forming a resist underlayer film include the following. Apply the curable composition of the present invention on a silicon substrate, a silicon carbide substrate, a gallium nitride substrate, etc. to be subjected to photolithography, and dry it at a temperature of 100 to 200°C, and then dry it at a temperature of 250 to Under the temperature condition of 400°C, it is heated and hardened to form a resist underlayer film. Next, a photoresist pattern is formed on the underlayer film by a usual photoetching method, and a photoresist pattern by a multilayer resist method is formed by dry etching with a halogen-based plasma gas or the like.
本發明之硬化性組成物之硬化方法未特別限定,可因應硬化劑的種類、硬化促進劑的種類等而以熱硬化、光硬化等適當方法硬化。熱硬化中的加熱溫度或時間、光硬化中的光線的種類或曝光時間等之硬化條件,可因應硬化劑的種類、硬化促進劑的種類等而適當調節。 [實施例]The curing method of the curable composition of the present invention is not particularly limited, and it can be cured by appropriate methods such as thermal curing and photo curing according to the type of curing agent, the type of curing accelerator, and the like. The curing conditions such as the heating temperature and time in thermal curing, the type of light or exposure time in photocuring can be appropriately adjusted according to the type of curing agent, the type of curing accelerator, and the like. [Example]
以下,依據實施例與比較例,具體地說明本發明。 又,於實施例所調製的樹脂之數量平均分子量(Mn)、重量平均分子量(Mw)及多分散度(Mw/Mn)係以下述之GPC測定條件測定者。 [GPC之測定條件] 測定裝置:東曹股份有限公司製「HLC-8220 GPC」 管柱:昭和電工股份有限公司製「Shodex KF802」(8.0mmФ×300mm)+昭和電工股份有限公司製「Shodex KF802」(8.0mmФ×300mm)+昭和電工股份有限公司製「Shodex KF803」(8.0mmФ×300mm)+昭和電工股份有限公司製「Shodex KF804」(8.0mmФ×300mm) 管柱溫度:40℃ 檢測器:RI(示差折射計) 數據處理:東曹股份有限公司製「GPC-8020模型II 版本4.30」 溶析液:四氫呋喃 流速:1.0mL/分鐘 試料:將以樹脂固體成分換算為0.5質量%之四氫呋喃溶液以微過濾器過濾而得者 注入量:0.1mL 標準試料:下述單分散聚苯乙烯 (標準試料:單分散聚苯乙烯) 東曹股份有限公司製「A-500」 東曹股份有限公司製「A-2500」 東曹股份有限公司製「A-5000」 東曹股份有限公司製「F-1」 東曹股份有限公司製「F-2」 東曹股份有限公司製「F-4」 東曹股份有限公司製「F-10」 東曹股份有限公司製「F-20」Hereinafter, the present invention will be specifically described based on examples and comparative examples. Moreover, the number average molecular weight (Mn), weight average molecular weight (Mw) and polydispersity (Mw/Mn) of the resin prepared in the Example were measured by the following GPC measurement conditions. [Measurement conditions of GPC] Measuring device: "HLC-8220 GPC" manufactured by Tosoh Co., Ltd. String: "Shodex KF802" (8.0mmФ×300mm) made by Showa Denko Co., Ltd. + "Shodex KF802" made by Showa Denko Co., Ltd. (8.0mmФ×300mm) + "Shodex KF803" made by Showa Denko Co., Ltd. (8.0mmФ ×300mm)+Shodex KF804 manufactured by Showa Denko Co., Ltd. (8.0mmФ×300mm) Column temperature: 40°C Detector: RI (Differential Refractometer) Data processing: "GPC-8020 Model II Version 4.30" manufactured by Tosoh Co., Ltd. Eluent: Tetrahydrofuran Flow rate: 1.0mL/min Sample: obtained by filtering a tetrahydrofuran solution of 0.5% by mass in terms of resin solid content through a microfilter Injection volume: 0.1mL Standard sample: the following monodisperse polystyrene (Standard sample: monodisperse polystyrene) "A-500" manufactured by Tosoh Co., Ltd. "A-2500" manufactured by Tosoh Co., Ltd. "A-5000" manufactured by Tosoh Co., Ltd. "F-1" manufactured by Tosoh Co., Ltd. "F-2" manufactured by Tosoh Co., Ltd. "F-4" manufactured by Tosoh Co., Ltd. "F-10" manufactured by Tosoh Co., Ltd. "F-20" manufactured by Tosoh Co., Ltd.
又,實施例中的13 C-NMR譜之測定係使用日本電子(股)製「AL-400」,分析試料之DMSO-d6 溶液而進行結構解析。以下,顯示13 C-NMR譜之測定條件。 [13 C-NMR譜測定條件] 測定模式:SGNNE(NOE消去之1H完全去偶合法) 脈衝角度:45℃脈衝 試料濃度 :30wt% 累計次數 :10000次In the measurement of the 13 C-NMR spectrum in the examples, "AL-400" manufactured by JEOL Co., Ltd. was used to analyze the DMSO-d 6 solution of the sample for structural analysis. The measurement conditions for the 13 C-NMR spectrum are shown below. [ 13 C-NMR spectrum measurement conditions] Measurement mode: SGNNE (1H complete decoupling method for NOE elimination) Pulse angle: 45°C Pulse sample concentration: 30wt% Cumulative times: 10000 times
合成例1 含有羧酸的酚性三核體化合物之合成 於設置冷卻管的2000ml 4口燒瓶中饋入2,5-二甲酚293.2g(2.4mol)、4-甲醯苯甲酸150g(1mol),使溶解於乙酸500ml。一邊於冰浴中冷卻一邊添加硫酸5ml後,以加熱套於100℃加熱2小時,並攪拌而使其反應。反應結束後,將獲得的溶液以水進行再沉澱操作並獲得粗生成物。將粗生成物再溶解於丙酮,進一步以水進行再沉澱操作後,濾出獲得的生成物,進行真空乾燥並獲得淡桃色結晶之前驅體化合物(A-1)283g。Synthesis example 1 Synthesis of phenolic trinuclear compound containing carboxylic acid 293.2 g (2.4 mol) of 2,5-xylenol and 150 g (1 mol) of 4-formylbenzoic acid were fed into a 2000 ml 4-necked flask equipped with a cooling tube, and dissolved in 500 ml of acetic acid. After adding 5 ml of sulfuric acid while cooling in an ice bath, it was heated at 100° C. for 2 hours with a heating mantle, and stirred to react. After the reaction, the obtained solution was reprecipitated with water to obtain a crude product. The crude product was redissolved in acetone, and further reprecipitated with water, and the obtained product was filtered off and vacuum-dried to obtain 283 g of a precursor compound (A-1) in pale pink crystals.
對於獲得的前驅體化合物(A-1),進行13 C-NMR譜測定的結果,確認為下述結構式所表示的化合物。又,自GPC圖表算出的GPC純度為97.9%。將前驅體化合物(A-1)之GPC圖表示於圖1,將13 C-NMR圖表示於圖2。As a result of 13 C-NMR spectrum measurement, the obtained precursor compound (A-1) was confirmed to be a compound represented by the following structural formula. Also, the GPC purity calculated from the GPC chart was 97.9%. The GPC chart of the precursor compound (A-1) is shown in FIG. 1 , and the 13 C-NMR chart is shown in FIG. 2 .
製造例1 含有羧酸的酚醛清漆型酚樹脂之合成 於設置冷卻管的1000ml之4口燒瓶中饋入前驅體化合物(A-1)188g、92%多聚甲醛(B-1)16g後,使溶解於乙酸500ml。一邊於冰浴中冷卻一邊添加硫酸10ml後,於油浴中加熱至80℃,一邊攪拌4小時一邊使其反應。反應結束後,於獲得的溶液中添加水而使粗生成物再沉澱。將粗生成物再溶解於丙酮,進一步以水再沉澱後,濾出沉澱物,進行真空乾燥並獲得橙色粉末之酚醛清漆型酚樹脂(C-1)182g。 獲得的酚醛清漆型酚樹脂(C-1)之數量平均分子量(Mn)為3946,重量平均分子量(Mw)為8504,多分散度(Mw/Mn)為2.16。 將獲得的酚醛清漆型酚樹脂(C-1)之GPC圖表示於圖3,將13 C-NMR圖表示於圖4。Production Example 1 Synthesis of Novolak-type Phenolic Resin Containing Carboxylic Acid After feeding 188 g of precursor compound (A-1) and 16 g of 92% paraformaldehyde (B-1) into a 1000 ml 4-neck flask equipped with a cooling tube, Dissolve in 500ml of acetic acid. After adding 10 ml of sulfuric acid while cooling in an ice bath, it was heated to 80° C. in an oil bath, and reacted while stirring for 4 hours. After completion of the reaction, water was added to the obtained solution to reprecipitate the crude product. The crude product was redissolved in acetone, further reprecipitated with water, and the precipitate was filtered off and vacuum-dried to obtain 182 g of novolak-type phenol resin (C-1) as an orange powder. The number average molecular weight (Mn) of the obtained novolac type phenol resin (C-1) was 3946, the weight average molecular weight (Mw) was 8504, and the polydispersity (Mw/Mn) was 2.16. The GPC chart of the obtained novolak-type phenol resin (C-1) is shown in FIG. 3 , and the 13 C-NMR chart is shown in FIG. 4 .
實施例1 酯化酚醛清漆型酚樹脂(Z-1)之調製 於設置冷卻管的300ml之4口燒瓶中饋入製造例1所獲得的含有羧酸之酚醛清漆型酚樹脂(C-1)20g及2-乙氧基乙醇100ml,一邊於冰浴中冷卻一邊添加硫酸1ml後,於室溫繼續攪拌4小時並使其反應。反應結束後,以三乙胺10ml使硫酸去活化,於獲得的溶液中添加水而使粗生成物再沉澱。將粗生成物再溶解於丙酮,進一步以水使再沉澱後,濾出沉澱物,進行真空乾燥,獲得淡橙色粉末之酚醛清漆型酯化酚樹脂(Z-1)21.3g。Embodiment 1 The preparation of esterified novolac type phenolic resin (Z-1) Feed 20 g of the carboxylic acid-containing novolak type phenol resin (C-1) obtained in Production Example 1 and 100 ml of 2-ethoxyethanol into a 300 ml 4-neck flask equipped with a cooling tube, and cool in an ice bath. After adding 1 ml of sulfuric acid, stirring was continued at room temperature for 4 hours to allow reaction. After completion of the reaction, sulfuric acid was deactivated with 10 ml of triethylamine, water was added to the obtained solution, and the crude product was reprecipitated. The crude product was redissolved in acetone, further reprecipitated with water, and the precipitate was filtered off and vacuum-dried to obtain 21.3 g of novolak-type esterified phenol resin (Z-1) as light orange powder.
獲得的酯化酚醛清漆型酚樹脂(Z-1)之數量平均分子量(Mn)為3183,重量平均分子量(Mw)為5180,多分散度(Mw/Mn)為1.62。又,自獲得的酯化酚醛清漆型酚樹脂(Z-1)之13 C-NMR算出的酯化率為52%。 將酯化酚醛清漆型酚樹脂(Z-1)之GPC圖表示於圖5。將酯化酚醛清漆型酚樹脂(Z-1)之13 C-NMR圖表示於圖6。The number average molecular weight (Mn) of the obtained esterified novolak type phenolic resin (Z-1) was 3183, the weight average molecular weight (Mw) was 5180, and the polydispersity (Mw/Mn) was 1.62. In addition, the esterification rate calculated from 13 C-NMR of the obtained esterified novolak-type phenol resin (Z-1) was 52%. The GPC chart of the esterified novolac type phenol resin (Z-1) is shown in FIG. 5 . The 13 C-NMR chart of the esterified novolak-type phenol resin (Z-1) is shown in FIG. 6 .
又,酯化率係從於167~175ppm所觀測的源自羧基的羰基碳之積分值與於155~164ppm所觀測的源自酯基的羰基碳之積分值的比而算出。In addition, the esterification rate was calculated from the ratio of the integrated value of the carbonyl carbon derived from the carboxyl group observed at 167 to 175 ppm and the integrated value of the carbonyl carbon derived from the ester group observed at 155 to 164 ppm.
實施例2 酯化酚醛清漆型酚樹脂(Z-2)之合成 除使用2-丙醇100ml替代2-乙氧基乙醇100ml之外,與實施例1同樣地實施反應,獲得淡橙色粉末之酯化酚醛清漆型酚樹脂(Z-2)18.3g。Example 2 Synthesis of Esterified Novolak Type Phenolic Resin (Z-2) Except having used 100 ml of 2-propanol instead of 100 ml of 2-ethoxyethanol, it reacted similarly to Example 1, and obtained 18.3 g of esterified novolac type phenol resins (Z-2) of light orange powder.
獲得的酚醛清漆型酯化酚樹脂(Z-2)之數量平均分子量(Mn)為1772,重量平均分子量(Mw)為2554,多分散度(Mw/Mn)為1.44。又,自獲得的酯化酚醛清漆型酚樹脂(Z-2)之13 C-NMR算出的酯化率為35%。 將酯化酚醛清漆型酚樹脂(Z-2)之GPC圖表示於圖7。將酯化酚醛清漆型酚樹脂(Z-2)之13 C-NMR圖表示於圖8。The number average molecular weight (Mn) of the obtained novolac type esterified phenol resin (Z-2) was 1772, the weight average molecular weight (Mw) was 2554, and the polydispersity (Mw/Mn) was 1.44. In addition, the esterification rate calculated from 13 C-NMR of the obtained esterified novolak-type phenol resin (Z-2) was 35%. The GPC chart of the esterified novolac type phenol resin (Z-2) is shown in FIG. 7 . The 13 C-NMR chart of the esterified novolak-type phenol resin (Z-2) is shown in FIG. 8 .
實施例3 酯化酚醛清漆型酚樹脂(Z-3)之合成 除使用2-甲基-2-丙醇100ml替代2-乙氧基乙醇100ml之外,與實施例1同樣地實施反應,獲得淡橙色粉末之酯化酚醛清漆型酚樹脂(Z-3)19.2g。Example 3 Synthesis of Esterified Novolak Type Phenolic Resin (Z-3) Except that 100 ml of 2-methyl-2-propanol was used instead of 100 ml of 2-ethoxyethanol, the reaction was carried out in the same manner as in Example 1 to obtain an esterified novolak-type phenol resin (Z-3) of light orange powder 19.2 g.
獲得的酯化酚醛清漆型酚樹脂(Z-3)之數量平均分子量(Mn)為1074,重量平均分子量(Mw)為1466,多分散度(Mw/Mn)為1.36。又,自獲得的酯化酚醛清漆型酚樹脂(Z-3)之13 C-NMR算出的酯化率為15%。 將酯化酚醛清漆型酚樹脂(Z-3)之GPC圖表示於圖9。將酯化酚醛清漆型酚樹脂(Z-3)之13 C-NMR圖表示於圖10。The number average molecular weight (Mn) of the obtained esterified novolak type phenolic resin (Z-3) was 1074, the weight average molecular weight (Mw) was 1466, and the polydispersity (Mw/Mn) was 1.36. In addition, the esterification rate calculated from 13 C-NMR of the obtained esterified novolak-type phenol resin (Z-3) was 15%. The GPC chart of the esterified novolac type phenol resin (Z-3) is shown in FIG. 9 . The 13 C-NMR chart of the esterified novolac type phenol resin (Z-3) is shown in FIG. 10 .
比較例1 酚醛清漆樹脂(C’-2)之合成 於具備攪拌機、溫度計的2L之4口燒瓶中饋入2-羥基苯甲酸552g(4mol)、1,4-雙(甲氧基甲基)苯498g(3mol)、對甲苯磺酸2.5g、甲苯500g,升溫至120℃,使進行脫甲醇反應。減壓下升溫、蒸餾,進行230℃、6小時減壓餾除並獲得淡黃色固體之酚醛清漆樹脂(C’-2)882g。 酚醛清漆樹脂(C’-2)之數量平均分子量(Mn)為1016,重量平均分子量(Mw)為2782,多分散度(Mw/Mn)為2.74。將酚醛清漆樹脂(C’-2)之GPC圖表示於圖11。Comparative Example 1 Synthesis of Novolak Resin (C'-2) 552g (4mol) of 2-hydroxybenzoic acid, 498g (3mol) of 1,4-bis(methoxymethyl)benzene, 2.5g of p-toluenesulfonic acid, and toluene were fed into a 2L 4-necked flask equipped with a stirrer and a thermometer. 500g, heated up to 120°C for demethanolization reaction. Heating and distillation under reduced pressure were carried out at 230°C for 6 hours under reduced pressure to obtain 882 g of novolac resin (C'-2) as a pale yellow solid. The number average molecular weight (Mn) of the novolak resin (C'-2) was 1016, the weight average molecular weight (Mw) was 2782, and the polydispersity (Mw/Mn) was 2.74. The GPC chart of the novolak resin (C'-2) is shown in Fig. 11 .
比較例2 酚醛清漆樹脂(C’-3)之合成 於具備攪拌機、溫度計的2L之4口燒瓶中饋入間甲酚648g(6mol)、對甲酚432g(4mol)、草酸2.5g(0.2mol)、42%甲醛492g,升溫至100℃,並使其反應。於常壓進行脫水、蒸餾至200℃為止,進行230℃、6小時減壓蒸餾並獲得淡黃色固體之酚醛清漆型酚樹脂(C’-3)736g。 酚醛清漆樹脂(C’-3)之數量平均分子量(Mn)為1450,重量平均分子量(Mw)為10316,多分散度(Mw/Mn)為7.116。將酚醛清漆樹脂(C’-3)之GPC圖表示於圖12。Comparative Example 2 Synthesis of Novolak Resin (C'-3) Feed 648g (6mol) of m-cresol, 432g (4mol) of p-cresol, 2.5g (0.2mol) of oxalic acid, and 492g of 42% formaldehyde into a 2L 4-necked flask equipped with a stirrer and a thermometer, raise the temperature to 100°C, and make it reaction. Dehydration was carried out at normal pressure, distillation was carried out to 200°C, and vacuum distillation was carried out at 230°C for 6 hours to obtain 736 g of novolak-type phenol resin (C'-3) as a pale yellow solid. The number average molecular weight (Mn) of the novolac resin (C'-3) was 1450, the weight average molecular weight (Mw) was 10316, and the polydispersity (Mw/Mn) was 7.116. The GPC chart of the novolak resin (C'-3) is shown in Fig. 12 .
實施例4 感光性組成物之調製 使實施例1所調製的酯化酚醛清漆型酚樹脂(Z-1)20質量份溶解於丙二醇單甲基醚乙酸酯(PGMEA)75質量份,於此溶液中添加光酸產生劑5質量份而使其溶解。將獲得的溶液以0.1μm之聚四氟乙烯製盤濾機(disk filter)進行精密過濾,而調製感光性組成物。 又,前述光酸產生劑係使用Sanwa Chemical股份有限公司製「TME-三」(2-[2-(5-甲基呋喃-2-基)乙烯基]-4,6-雙(三氯甲基)-s-三)。Example 4 Preparation of photosensitive composition Dissolve 20 parts by mass of the esterified novolac type phenolic resin (Z-1) prepared in Example 1 in 75 parts by mass of propylene glycol monomethyl ether acetate (PGMEA). To the solution, 5 parts by mass of a photoacid generator was added and dissolved. The obtained solution was micro-filtered with a 0.1 micrometer polytetrafluoroethylene disk filter, and the photosensitive composition was prepared. In addition, the above-mentioned photoacid generator is "TME-three" manufactured by Sanwa Chemical Co., Ltd. "(2-[2-(5-Methylfuran-2-yl)vinyl]-4,6-bis(trichloromethyl)-s-tri ).
使用獲得的感光性組成物,進行以下之評價。將結果示於表1。 (1)鹼顯影性之評價 以旋塗器塗布獲得的感光性組成物於5英寸矽晶圓上使其成為約1μm之厚度,於110℃之熱板上使其乾燥60秒,於矽晶圓上形成樹脂膜。重複此作業,而準備複數個評價用晶圓。 將評價用晶圓浸漬於鹼顯影液(2.38%氫氧化四甲基銨水溶液)60秒,於浸漬後110℃之熱板上使其乾燥60秒。測定顯影液浸漬前後之膜厚,將其差值除以60得到的值設為鹼顯影性(ADR1(Å/s))。 準備評價用晶圓2片,將一者作為「無曝光樣品」。將另一者作為「有曝光樣品」,使用ghi射線燈(USHIO電機股份有限公司製「MULTILIGHT」)而照射200mJ/cm2 之ghi射線後,於110℃、120秒的條件下進行加熱處理。將「無曝光樣品」與「有曝光樣品」之兩者浸漬於鹼顯影液(2.38%氫氧化四甲基銨水溶液)60秒後,於110℃之熱板上使其乾燥60秒。測定各樣品之顯影液浸漬前後的膜厚,將其差值除以60得到的值設為鹼顯影性[ADR2(Å/s)]。 將評價用晶圓浸漬於鹼顯影液(15%碳酸鈉水溶液)60秒,浸漬後於110℃的熱板上使其乾燥60秒。測定顯影液浸漬前後之膜厚,將其差值除以60得到的值作為鹼顯影性(ADR3(Å/s))。 準備2片評價用晶圓,將一者作為「無曝光樣品」。將另一者作為「有曝光樣品」而使用ghi射線燈(USHIO電機股份有限公司製「MULTILIGHT」),照射200mJ/cm2 之ghi射線後,於110℃、120秒的條件下進行加熱處理。將「無曝光樣品」與「有曝光樣品」之兩者浸漬於鹼顯影液(15%碳酸鈉水溶液)60秒後,於110℃的熱板上使其乾燥60秒。測定各樣品之顯影液浸漬前後的膜厚,將其差值除以60得到的值作為鹼顯影性[ADR4(Å/s)]。The following evaluation was performed using the obtained photosensitive composition. The results are shown in Table 1. (1) Evaluation of Alkali Developability The photosensitive composition obtained by coating with a spinner is applied on a 5-inch silicon wafer to a thickness of about 1 μm, dried on a hot plate at 110°C for 60 seconds, and then coated on a silicon wafer. A resin film is formed on the circle. This operation was repeated to prepare a plurality of wafers for evaluation. The wafer for evaluation was immersed in an alkaline developer (2.38% tetramethylammonium hydroxide aqueous solution) for 60 seconds, and dried on a hot plate at 110° C. for 60 seconds after immersion. The film thickness before and after immersion in the developing solution was measured, and the value obtained by dividing the difference by 60 was defined as alkali developability (ADR1(Å/s)). Two wafers for evaluation were prepared, and one of them was used as a "non-exposed sample". The other was used as an "exposed sample" and was irradiated with ghi rays at 200 mJ/cm 2 using a ghi ray lamp ("MULTILIGHT" manufactured by USHIO Electric Co., Ltd.), and then heat-treated at 110° C. for 120 seconds. Both the "non-exposed sample" and the "exposed sample" were immersed in an alkaline developer solution (2.38% tetramethylammonium hydroxide aqueous solution) for 60 seconds, and then dried on a hot plate at 110° C. for 60 seconds. The film thickness of each sample before and after immersion in the developing solution was measured, and the value obtained by dividing the difference by 60 was defined as alkali developability [ADR2(Å/s)]. The wafer for evaluation was dipped in an alkaline developer (15% sodium carbonate aqueous solution) for 60 seconds, and dried on a hot plate at 110° C. for 60 seconds after dipping. The film thickness before and after immersion in the developing solution was measured, and the value obtained by dividing the difference by 60 was regarded as alkali developability (ADR3(Å/s)). Two wafers for evaluation were prepared, and one was used as a "non-exposed sample". The other was irradiated with ghi rays at 200 mJ/cm 2 using a ghi ray lamp ("MULTILIGHT" manufactured by USHIO Electric Co., Ltd.) as an "exposed sample", and then heat-treated at 110° C. for 120 seconds. Both the "non-exposed sample" and the "exposed sample" were immersed in an alkali developing solution (15% sodium carbonate aqueous solution) for 60 seconds, and then dried on a 110°C hot plate for 60 seconds. The film thickness of each sample before and after immersion in the developer solution was measured, and the value obtained by dividing the difference by 60 was taken as the alkali developability [ADR4(Å/s)].
(2)耐熱性之評價 將獲得的感光性組成物以旋塗器塗布於5英寸矽晶圓上使其成為約1μm的厚度,於110℃的熱板上使其乾燥60秒。刮除晶圓上的樹脂膜,測定其玻璃轉移溫度(Tg),並進行評價。 玻璃轉移溫度(Tg)之測定係使用示差掃描熱量計(DSC)(TA Instruments股份有限公司製「Q100」),於氮氣環境下,溫度範圍-100~200℃,以升溫溫度10℃/分鐘的條件進行。將所獲得的玻璃轉移溫度為150℃以上的情形評價為「○」,將低於150℃的情形評價為「×」。(2) Evaluation of heat resistance The obtained photosensitive composition was coated on a 5-inch silicon wafer with a spinner to a thickness of about 1 μm, and dried on a hot plate at 110° C. for 60 seconds. The resin film on the wafer was scraped off, and its glass transition temperature (Tg) was measured and evaluated. The glass transition temperature (Tg) was measured using a differential scanning calorimeter (DSC) ("Q100" manufactured by TA Instruments Co., Ltd.), under a nitrogen atmosphere, with a temperature range of -100 to 200°C and a temperature increase of 10°C/min. conditions. The case where the obtained glass transition temperature was 150° C. or higher was evaluated as “◯”, and the case where it was lower than 150° C. was evaluated as “×”.
實施例5-6及比較例3-5 除使用表1所示的樹脂替代酯化酚醛清漆型酚樹脂(Z-1)之外,與實施例4同樣地調製感光性組成物,並進行評價。將結果示於表1。Embodiment 5-6 and comparative example 3-5 Except having used the resin shown in Table 1 instead of the esterified novolac type phenol resin (Z-1), it carried out similarly to Example 4, prepared the photosensitive composition, and evaluated it. The results are shown in Table 1.
[表1]
如表1之結果所示,比較例3-5之感光性組成物係於曝光前之階段觀察到鹼溶出,得知無法發揮作為感光性組成物之機能。另一方面,實施例4-6之感光性組成物,於曝光前之階段未觀察到鹼溶出,得知藉由曝光而鹼溶出,獲得良好的顯影對比。推測此係由於光酸產生劑的酸,實施例1-3之酯化酚醛清漆型酚樹脂的酯基水解而有羧基形成,因而極性變化。As shown in the results in Table 1, the photosensitive composition of Comparative Example 3-5 was observed to be eluted with alkali in the stage before exposure, and it was found that it could not exhibit the function as a photosensitive composition. On the other hand, in the photosensitive composition of Examples 4-6, alkali elution was not observed in the stage before exposure, and it was found that alkali elution occurred by exposure, and a good development contrast was obtained. It is speculated that this is due to the acid of the photoacid generator, and the ester group of the esterified novolac type phenolic resin in Examples 1-3 is hydrolyzed to form a carboxyl group, thereby changing the polarity.
無。none.
圖1係呈示含有羧酸的酚性三核體化合物(A-1)之GPC圖表的圖。Fig. 1 is a diagram showing a GPC chart of a carboxylic acid-containing phenolic trinuclear compound (A-1).
圖2係呈示含有羧酸的酚性三核體化合物(A-1)之13C-NMR圖表的圖。 Fig. 2 is a diagram showing a 13 C-NMR chart of a carboxylic acid-containing phenolic trinuclear compound (A-1).
圖3係呈示酚醛清漆型酚樹脂(C-1)之GPC圖表的圖。 Fig. 3 is a graph showing a GPC chart of a novolak-type phenol resin (C-1).
圖4係呈示酚醛清漆型酚樹脂(C-1)之13C-NMR圖表的圖。 Fig. 4 is a diagram showing a 13 C-NMR chart of a novolak-type phenol resin (C-1).
圖5係呈示酯化酚醛清漆型酚樹脂(Z-1)之GPC圖表的圖。 Fig. 5 is a graph showing a GPC chart of an esterified novolac type phenol resin (Z-1).
圖6係呈示酯化酚醛清漆型酚樹脂(Z-1)之13C-NMR圖表的圖。 Fig. 6 is a graph showing a 13 C-NMR chart of an esterified novolak-type phenol resin (Z-1).
圖7係呈示酯化酚醛清漆型酚樹脂(Z-2)之GPC圖表的圖。 Fig. 7 is a graph showing a GPC chart of an esterified novolac type phenol resin (Z-2).
圖8係呈示酯化酚醛清漆型酚樹脂(Z-2)之13C-NMR圖表的圖。 Fig. 8 is a graph showing a 13 C-NMR chart of an esterified novolak-type phenol resin (Z-2).
圖9係呈示酯化酚醛清漆型酚樹脂(Z-3)之GPC圖表的圖。 Fig. 9 is a graph showing a GPC chart of an esterified novolac type phenol resin (Z-3).
圖10係呈示酯化酚醛清漆型酚樹脂(Z-3)之13C-NMR圖表的圖。 Fig. 10 is a graph showing a 13 C-NMR chart of an esterified novolak-type phenol resin (Z-3).
圖11係呈示酚醛清漆樹脂(C’-2)之GPC圖表的圖。 Fig. 11 is a graph showing a GPC chart of a novolak resin (C'-2).
圖12係呈示酚醛清漆樹脂(C’-3)之GPC圖表的圖。 Fig. 12 is a graph showing a GPC chart of a novolak resin (C'-3).
無。none.
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JP6940834B2 (en) | 2021-09-29 |
KR20210093310A (en) | 2021-07-27 |
JPWO2020153048A1 (en) | 2021-02-18 |
TW202037626A (en) | 2020-10-16 |
CN113348188A (en) | 2021-09-03 |
KR102652307B1 (en) | 2024-03-29 |
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