TWI746611B - Composition for forming peeling layer, and laminate containing the same - Google Patents
Composition for forming peeling layer, and laminate containing the same Download PDFInfo
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- 0 FC(*(C=CC=C1)C=C1C1=CC=I[C@@]2C1C2)(F)F Chemical compound FC(*(C=CC=C1)C=C1C1=CC=I[C@@]2C1C2)(F)F 0.000 description 2
- LMIPJPRKCIYGJO-UHFFFAOYSA-N Cc1cc(Oc2ccc(C(C(F)(F)F)(C(F)(F)F)c(cc3)ccc3Oc3ccccc3)cc2)ccc1 Chemical compound Cc1cc(Oc2ccc(C(C(F)(F)F)(C(F)(F)F)c(cc3)ccc3Oc3ccccc3)cc2)ccc1 LMIPJPRKCIYGJO-UHFFFAOYSA-N 0.000 description 1
- KBDBBNZIVQWKGV-UHFFFAOYSA-N FC(c1ccccc1Oc1c(C(F)(F)F)cccc1)(F)F Chemical compound FC(c1ccccc1Oc1c(C(F)(F)F)cccc1)(F)F KBDBBNZIVQWKGV-UHFFFAOYSA-N 0.000 description 1
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- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
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Abstract
本發明係提供一種剝離層形成用組成物,其特徵係包含:下述式(1)所表示之聚醯胺酸、下述(2)所表示之聚醯胺酸、下述式(3)所表示之聚醯胺酸或下述式(4)所表示之聚醯胺、與有機溶劑。 The present invention provides a composition for forming a release layer, which is characterized by comprising: a polyamide acid represented by the following formula (1), a polyamide acid represented by the following (2), and the following formula (3) The polyamide acid or the polyamide represented by the following formula (4), and an organic solvent.
(式中,X1係表示不具有氟原子的4價的芳香族基,X2係表示具有氟原子的4價的芳香族基,X3係表示不具有氟原子的2價的芳香族基,Y1係表示具有氟原子的2價的芳香族基,Y2係表示不具有氟原子的2價的芳香族基,m係表示自然數) (In the formula, X 1 represents a tetravalent aromatic group without a fluorine atom, X 2 represents a tetravalent aromatic group with a fluorine atom, and X 3 represents a divalent aromatic group without a fluorine atom. , Y 1 represents a divalent aromatic group having a fluorine atom, Y 2 represents a divalent aromatic group without a fluorine atom, and m represents a natural number)
Description
本發明為關於剝離層形成用組成物,詳述而言為用以形成設置於基體上的剝離層的剝離層形成用組成物。 The present invention relates to a composition for forming a peeling layer, and in detail, it is a composition for forming a peeling layer provided on a substrate.
近年,對於電子裝置除了要求薄型化及輕量化之類的特性外,亦要求著賦予可彎曲之類的機能。因此,要求著使用輕量的可撓性塑膠基板,來取代以往的重、脆弱且無法彎曲的玻璃基板。 In recent years, in addition to characteristics such as thinning and weight reduction, electronic devices are also required to provide functions such as flexibility. Therefore, it is required to use a lightweight flexible plastic substrate to replace the conventional heavy, fragile and inflexible glass substrate.
特別是以新世代顯示器係要求開發使用輕量、可撓性塑膠基板(以下表記為樹脂基板)的主動陣列型全彩TFT顯示器面板。有關於該新世代顯示器之技術,期待被應用於可撓性顯示器、或可撓性智慧型手機、反射鏡顯示器(mirror display)等的各式各樣的領域。 In particular, the new-generation display system requires the development of an active array type full-color TFT display panel that uses a lightweight, flexible plastic substrate (hereinafter referred to as a resin substrate). The technology of this new-generation display is expected to be applied to various fields such as flexible displays, flexible smartphones, and mirror displays.
在此,已開始對於將樹脂薄膜作為基板的電子裝置之製造方法進行各種檢討,並進行著能將既有的TFT顯示器面板製造用的設備應用於新世代顯示器之製程檢討。又,在觸控式面板式顯示器方面,對組合於顯示器面板並使用的觸控式面板的透明電極用的樹脂基板等,已 檢討用來有效率的製造該樹脂基板之對策。一般而言,使用於觸控式面板的樹脂基板,與TFT顯示器面板等為相同地,係使用具有與玻璃為同等程度的透明性的聚醯亞胺樹脂基板或丙烯酸樹脂基板、聚對苯二甲酸乙二酯(PET)樹脂基板、環烯烴樹脂基板等的薄膜基板。 Here, various reviews have been conducted on the manufacturing methods of electronic devices using resin films as substrates, and process reviews that can apply existing TFT display panel manufacturing equipment to new-generation displays are being conducted. In addition, with regard to touch panel displays, resin substrates for transparent electrodes of touch panels used in combination with display panels have already been used. Review the countermeasures used to efficiently manufacture the resin substrate. Generally speaking, resin substrates used in touch panels are the same as TFT display panels. Polyimide resin substrates or acrylic resin substrates and polyterephthalene resin substrates with the same degree of transparency as glass are used. Film substrates such as ethylene formate (PET) resin substrates and cycloolefin resin substrates.
例如,專利文獻1、2及3揭示著一種方法,其係於玻璃基板上形成非晶矽薄膜層,將塑膠基板形成於該薄膜層上後,從玻璃面側照射雷射,藉由伴隨於非晶矽的結晶化所產生的氫氣,將塑膠基板從玻璃基板上剝離。又,專利文獻4揭示著一種方法,其係使用專利文獻1~3所揭示之技術將被剝離層(專利文獻4中記載為「被轉印層」)貼附於塑膠薄膜來完成液晶顯示裝置。 For example, Patent Documents 1, 2 and 3 disclose a method of forming an amorphous silicon thin film layer on a glass substrate, forming a plastic substrate on the thin film layer, and then irradiating a laser from the glass surface side by being accompanied by The hydrogen generated by the crystallization of amorphous silicon peels the plastic substrate from the glass substrate. In addition, Patent Document 4 discloses a method that uses the techniques disclosed in Patent Documents 1 to 3 to attach a peeled layer (described as "transferred layer" in Patent Document 4) to a plastic film to complete a liquid crystal display device. .
但,以專利文獻1~4所揭示之方法,特別是專利文獻4所揭示之方法時,具有下述之問題:為了使雷射光穿透,必須使用透光性高的基板;為了使穿過基板並進一步使非晶矽中所包含的氫釋出,必須是充分且相對大能量的雷射光之照射;因雷射光之照射而有造成被剝離層損傷之情形。 However, the methods disclosed in Patent Documents 1 to 4, especially the method disclosed in Patent Document 4, have the following problems: in order to make the laser light penetrate, a substrate with high light transmittance must be used; The substrate and further release the hydrogen contained in the amorphous silicon must be irradiated with sufficient and relatively high-energy laser light; the laser light may cause damage to the peeling layer.
而且,當被剝離層為大面積時,雷射處理需花費長時間,故難以提高裝置製作之生產性。 Moreover, when the peeled layer has a large area, the laser processing takes a long time, so it is difficult to improve the productivity of device manufacturing.
[專利文獻1]日本特開平10-125929號公報 [Patent Document 1] Japanese Patent Application Laid-Open No. 10-125929
[專利文獻2]日本特開平10-125931號公報 [Patent Document 2] Japanese Patent Application Laid-Open No. 10-125931
[專利文獻3]國際公開第2005/050754號 [Patent Document 3] International Publication No. 2005/050754
[專利文獻4]日本特開平10-125930號公報 [Patent Document 4] Japanese Patent Application Laid-Open No. 10-125930
本發明為有鑑於上述情事之發明,目的為提供一種剝離層形成用組成物,其可賦予不損傷可撓性電子裝置的樹脂基板(特別是以聚醯亞胺樹脂或丙烯酸樹脂、環烯烴聚合物樹脂等所形成的樹脂基板)而剝離的剝離層。 The present invention is an invention in view of the above circumstances, and its object is to provide a composition for forming a release layer, which can provide a resin substrate (especially polyimide resin, acrylic resin, or cycloolefin polymer) that does not damage flexible electronic devices. It is a peeling layer that is peeled from a resin substrate formed by a resin or the like.
本發明人為了解決上述課題經深入研究之結果發現,包含具有特定構造的聚醯胺酸或聚醯胺與有機溶劑的組成物,可賦予具有與玻璃基板等的基體為優異的密著性及與使用作為可撓性電子裝置的樹脂基板為適度的密著性和適度的剝離性的剝離層,因而完成本發明。 In order to solve the above-mentioned problems, the inventors have conducted intensive studies and found that a composition containing polyamide acid or polyamide and an organic solvent having a specific structure can impart excellent adhesion and adhesion to substrates such as glass substrates. The resin substrate used as a flexible electronic device is a peeling layer with moderate adhesion and moderate releasability, and thus the present invention has been completed.
即,本發明係提供下述之發明。 That is, the present invention provides the following inventions.
1.一種剝離層形成用組成物,其特徵係包含:下述式(1)所表示之聚醯胺酸、下述式(2)所表示之聚醯胺酸、下述式(3)所表示之聚醯胺酸或下述式(4)所表示之聚醯胺、與有機溶劑,
(式中,X1係表示不具有氟原子的4價的芳香族基,X2係表示具有氟原子的4價的芳香族基,X3係表示不具有氟原子的2價的芳香族基,Y1係表示具有氟原子的2價的芳香族基,Y2係表示不具有氟原子的2價的芳香族基,m係表示自然數)。 (In the formula, X 1 represents a tetravalent aromatic group without a fluorine atom, X 2 represents a tetravalent aromatic group with a fluorine atom, and X 3 represents a divalent aromatic group without a fluorine atom. , Y 1 represents a divalent aromatic group having a fluorine atom, Y 2 represents a divalent aromatic group having no fluorine atom, and m represents a natural number).
2.如上述1之剝離層形成用組成物,其中,上述Y1係選自由下述式(5)~(9)所成之群之芳香族基,
3.如上述2之剝離層形成用組成物,其中,上述Y1係下述式(10)所表示之芳香族基,
4.如上述1~3中任一項之剝離層形成用組成物,其中,上述X2係下述式(11)或(12)所表示之芳香族基,
5.如上述1~4中任一項之剝離層形成用組成物,其中,上述X1係包含1~5個苯環的芳香族基。 5. The composition for forming a release layer according to any one of 1 to 4 above, wherein the X 1 is an aromatic group containing 1 to 5 benzene rings.
6.如上述1~5中任一項之剝離層形成用組成物,其中,上述X3係包含1~5個苯環的芳香族基。 6. The composition for forming a peeling layer according to any one of 1 to 5 above, wherein the X 3 is an aromatic group containing 1 to 5 benzene rings.
7.如上述1~6中任一項之剝離層形成用組成物,其中,上述Y2係包含1~5個苯環的芳香族基。 7. The composition for forming a release layer according to any one of 1 to 6 above, wherein the Y 2 is an aromatic group containing 1 to 5 benzene rings.
8.如上述1~7中任一項之剝離層形成用組成物上述有機溶劑,其中,上述有機溶劑係包含選自式(S1)所表示之醯胺類、式(S2)所表示之醯胺類及式(S3)所表示之醯胺類之至少1種,
(式中,R1及R2係相互獨立表示碳數1~10的烷基,R3係表示氫原子、或碳數1~10的烷基,h係表示自然數)。 (In the formula, R 1 and R 2 independently represent an alkyl group having 1 to 10 carbons, R 3 represents a hydrogen atom or an alkyl group having 1 to 10 carbons, and h represents a natural number).
9.一種剝離層,其係使用上述1~8中任一項之剝離層形成用組成物而形成。 9. A peeling layer formed using the composition for forming a peeling layer in any one of 1 to 8 above.
10.一種具備樹脂基板的可撓性電子裝置之製造方法,其特徵係使用上述9之剝離層; 10. A method for manufacturing a flexible electronic device with a resin substrate, which is characterized by using the peeling layer of 9;
11.一種具備樹脂基板的觸控式面板感測器之製造方法,其特徵係使用上述9之剝離層。 11. A method for manufacturing a touch panel sensor with a resin substrate, characterized by using the peeling layer of 9 above.
12.如上述10或11之製造方法,其中,上述樹脂基板為聚醯亞胺樹脂基板或波長400nm的光穿透率為80%以上的樹脂基板。 12. The manufacturing method according to 10 or 11, wherein the resin substrate is a polyimide resin substrate or a resin substrate with a light transmittance of 80% or more at a wavelength of 400 nm.
藉由使用本發明的剝離層形成用組成物,可再現性良好地得到與基體為具有優異的密著性、及與樹脂基板為具有適度的密著性和適度的剝離性的膜。藉由使用本發明的組成物,在可撓性電子裝置之製造製程中,不會造成形成於基體上的樹脂基板、或進而設置於其上的電路等之損傷,並可將該樹脂基板與該電路等同時地從該基體 進行分離。因此,本發明的剝離層形成用組成物可貢獻於具備樹脂基板的可撓性電子裝置之製造製程的簡便化或該產率的提升等。 By using the composition for forming a release layer of the present invention, a film having excellent adhesion to the substrate and moderate adhesion and moderate releasability to the resin substrate can be obtained with good reproducibility. By using the composition of the present invention, in the manufacturing process of flexible electronic devices, the resin substrate formed on the substrate or the circuit provided on it will not be damaged, and the resin substrate can be combined with The circuit and the like from the substrate at the same time Carry out separation. Therefore, the composition for forming a release layer of the present invention can contribute to the simplification of the manufacturing process of the flexible electronic device provided with the resin substrate, the improvement of the yield, and the like.
以下對於本發明進行更詳細之說明。 The present invention will be described in more detail below.
本發明的剝離層形成用組成物係包含下述式(1)所表示之聚醯胺酸、下述式(2)所表示之聚醯胺酸、下述式(3)所表示之聚醯胺酸或下述式(4)所表示之聚醯胺、與有機溶劑。 The composition for forming a release layer of the present invention includes a polyamide acid represented by the following formula (1), a polyamide acid represented by the following formula (2), and a polyamide represented by the following formula (3) Amino acid or polyamide represented by the following formula (4), and an organic solvent.
在本發明中,所謂的剝離層係設置於將形成樹脂基板的基體(玻璃基體等)之正上方之層。作為該典型例可舉出在可撓性電子裝置之製造製程中,在上述基體、與聚醯亞胺樹脂或丙烯酸樹脂、環烯烴聚合物樹脂等所形成的可撓性電子裝置的樹脂基板之間為了使該樹脂基板於指定的製程中為固定所設置,且,於該樹脂基板上形成電子電路等之後,為了使該樹脂基板可容易從該基體剝離所設置的剝離層。 In the present invention, the so-called peeling layer is a layer provided directly above the substrate (glass substrate, etc.) that will form the resin substrate. As a typical example, in the manufacturing process of flexible electronic devices, among the resin substrates of flexible electronic devices formed with the above-mentioned matrix, polyimide resin, acrylic resin, cycloolefin polymer resin, etc. In order to fix the resin substrate in a specified manufacturing process, and to form an electronic circuit or the like on the resin substrate, the release layer is provided to make the resin substrate easily peelable from the base.
上述式(1)~(4)中,X1係表示不具有氟原子的4價的芳香族基,X2係表示具有氟原子的4價的芳香族基,X3係表示不具有氟原子的2價的芳香族基,Y1係表示具有氟原子的2價的芳香族基,Y2係表示不具有氟原子的2價的芳香族基,m係表示自然數。 In the above formulas (1) to (4), X 1 represents a tetravalent aromatic group without a fluorine atom, X 2 represents a tetravalent aromatic group with a fluorine atom, and X 3 represents a tetravalent aromatic group without a fluorine atom. Y 1 represents a divalent aromatic group having a fluorine atom, Y 2 represents a divalent aromatic group having no fluorine atom, and m represents a natural number.
上述X1係以不具有氟原子、且包含1~5個苯環的芳香族基為較佳。尚,上述X1係亦可包含酯鍵及醚鍵之一者,或兩者。 The above-mentioned X 1 is preferably an aromatic group that does not have a fluorine atom and contains 1 to 5 benzene rings. Furthermore, the above-mentioned X 1 system may also include one or both of an ester bond and an ether bond.
上述Y1係以具有氟原子、且包含1~5個苯環的芳香族基為較佳,以選自由下述式(5)~(9)所成之群之芳香族基為又較佳,以選自下述式(5)之芳香族基為進一步較佳,以下述式(10)所表示之芳香族基為更佳。 The above Y 1 is preferably an aromatic group having a fluorine atom and containing 1 to 5 benzene rings, and more preferably an aromatic group selected from the group consisting of the following formulas (5) to (9) The aromatic group selected from the following formula (5) is more preferred, and the aromatic group represented by the following formula (10) is more preferred.
上述X2係以具有氟原子、且包含1~5個苯環的芳香族基為較佳,以下述式(11)或(12)所表示之芳香族基為又較佳。 The above-mentioned X 2 is preferably an aromatic group having a fluorine atom and containing 1 to 5 benzene rings, and more preferably an aromatic group represented by the following formula (11) or (12).
上述Y2係以不具有氟原子、且包含1~5個苯環的芳香族基為較佳,以包含1~3個的芳香族基為又較佳。尚,上述Y2係亦可包含酯鍵及醚鍵之一者,或兩者。 The above-mentioned Y 2 is preferably an aromatic group that does not have a fluorine atom and contains 1 to 5 benzene rings, and more preferably contains 1 to 3 aromatic groups. Furthermore, the above-mentioned Y 2 system may also include one or both of an ester bond and an ether bond.
上述X3係以不具有氟原子、且包含1~5個苯環的芳香族基為較佳,以包含1~2個苯環的芳香族基為又 較佳,以聯苯基為更佳。 The above-mentioned X 3 is preferably an aromatic group that does not have a fluorine atom and contains 1 to 5 benzene rings, more preferably an aromatic group containing 1 to 2 benzene rings, and more preferably a biphenyl group .
上述m只要是自然數即可,以100以下的自然數為較佳,以2~100的自然數為又較佳。 The above-mentioned m may be a natural number, and a natural number of 100 or less is preferable, and a natural number of 2-100 is more preferable.
上述式(1)所表示之聚醯胺酸係藉由不具有氟原子的芳香族四羧酸二酐、與具有氟原子的芳香族二胺進行反應而得者。以下,對於可使用於合成上述式(1)所表示之聚醯胺酸的芳香族四羧酸二酐及芳香族二胺來進行詳述。 The polyamide acid represented by the above formula (1) is obtained by reacting an aromatic tetracarboxylic dianhydride having no fluorine atom and an aromatic diamine having a fluorine atom. Hereinafter, the aromatic tetracarboxylic dianhydride and aromatic diamine which can be used for synthesizing the polyamide acid represented by the above formula (1) will be described in detail.
在本發明中,上述芳香族四羧酸二酐只要是不具有氟原子、且在分子內具有2個二羧酸酐部位則無特別限定,但以包含1~5個苯環的芳香族四羧酸二酐為較佳。 In the present invention, the above-mentioned aromatic tetracarboxylic dianhydride is not particularly limited as long as it does not have a fluorine atom and has two dicarboxylic anhydride sites in the molecule. However, it is an aromatic tetracarboxylic dianhydride containing 1 to 5 benzene rings. Acid dianhydride is preferred.
作為芳香族四羧酸二酐之具體例,可舉出焦蜜石酸二酐、苯-1,2,3,4-四羧酸二酐、萘-1,2,3,4-四羧酸二酐、萘-1,2,5,6-四羧酸二酐、萘-1,2,6,7-四羧酸二酐、萘-1,2,7,8-四羧酸二酐、萘-2,3,5,6-四羧酸二酐、萘-2,3,6,7-四羧酸二酐、萘-1,4,5,8-四羧酸二酐、聯苯基-2,2’,3,3’-四羧酸二酐、聯苯基-2,3,3’,4’-四羧酸二酐、聯苯基-3,3’,4,4’-四羧酸二酐、蒽-1,2,3,4-四羧酸二酐、蒽-1,2,5,6-四羧酸二酐、蒽-1,2,6,7-四羧酸二酐、蒽-1,2,7,8-四羧酸二酐、蒽-2,3,6,7-四羧酸二酐、菲-1,2,3,4-四羧酸二酐、菲-1,2,5,6-四羧酸二酐、菲-1,2,6,7-四羧酸二酐、菲-1,2,7,8-四羧酸二酐、菲-1,2,9,10-四羧酸二酐、菲- 2,3,5,6-四羧酸二酐、菲-2,3,6,7-四羧酸二酐、菲-2,3,9,10-四羧酸二酐、菲-3,4,5,6-四羧酸二酐、菲-3,4,9,10-四羧酸二酐、下述式(B1)~(B12)所表示之芳香族四羧酸二酐等,但並非被限定於該等中。該等係可單獨1種來使用、亦可組合2種以上來使用。 Specific examples of aromatic tetracarboxylic dianhydrides include pyromellitic dianhydride, benzene-1,2,3,4-tetracarboxylic dianhydride, naphthalene-1,2,3,4-tetracarboxylic acid dianhydride Acid dianhydride, naphthalene-1,2,5,6-tetracarboxylic dianhydride, naphthalene-1,2,6,7-tetracarboxylic dianhydride, naphthalene-1,2,7,8-tetracarboxylic dianhydride Anhydride, naphthalene-2,3,5,6-tetracarboxylic dianhydride, naphthalene-2,3,6,7-tetracarboxylic dianhydride, naphthalene-1,4,5,8-tetracarboxylic dianhydride, Biphenyl-2,2',3,3'-tetracarboxylic dianhydride, biphenyl-2,3,3',4'-tetracarboxylic dianhydride, biphenyl-3,3',4 ,4'-tetracarboxylic dianhydride, anthracene-1,2,3,4-tetracarboxylic dianhydride, anthracene-1,2,5,6-tetracarboxylic dianhydride, anthracene-1,2,6, 7-tetracarboxylic dianhydride, anthracene-1,2,7,8-tetracarboxylic dianhydride, anthracene-2,3,6,7-tetracarboxylic dianhydride, phenanthrene-1,2,3,4- Tetracarboxylic dianhydride, phenanthrene-1,2,5,6-tetracarboxylic dianhydride, phenanthrene-1,2,6,7-tetracarboxylic dianhydride, phenanthrene-1,2,7,8-tetracarboxylic Acid dianhydride, phenanthrene-1,2,9,10-tetracarboxylic dianhydride, phenanthrene- 2,3,5,6-tetracarboxylic dianhydride, phenanthrene-2,3,6,7-tetracarboxylic dianhydride, phenanthrene-2,3,9,10-tetracarboxylic dianhydride, phenanthrene-3, 4,5,6-tetracarboxylic dianhydride, phenanthrene-3,4,9,10-tetracarboxylic dianhydride, aromatic tetracarboxylic dianhydride represented by the following formulas (B1) to (B12), etc., But it is not limited to these. These systems may be used individually by 1 type, and may be used in combination of 2 or more types.
另一方面,作為芳香族二胺,只要是具有氟原子、且在分子內具有與芳香環直接鍵結的2個胺基即可,並無特別限定,以包含1~5個苯環的芳香族二胺為較佳。又,以具有氟烷基或全氟烷基者為又較佳,以全氟烷基為更佳。作為上述全氟烷基,可舉例如三氟甲基、五氟乙基、n-七氟丙基及i-七氟丙基等。 On the other hand, as the aromatic diamine, it is not particularly limited as long as it has a fluorine atom and has two amine groups directly bonded to the aromatic ring in the molecule, and it is an aromatic containing 1 to 5 benzene rings. Group diamines are preferred. Furthermore, those having a fluoroalkyl group or a perfluoroalkyl group are more preferable, and a perfluoroalkyl group is more preferable. Examples of the perfluoroalkyl group include trifluoromethyl, pentafluoroethyl, n-heptafluoropropyl, i-heptafluoropropyl, and the like.
作為上述芳香族二胺之具體例,可舉出5-三氟甲基苯-1,3-二胺、5-三氟甲基苯-1,2-二胺、2-三氟甲基苯-1,4-二胺、3,5-雙(三氟甲基)苯-1,2-二胺、2,2’-雙(三氟甲基)-4,4’-二胺基聯苯、2,2-雙(3-胺基苯基)-1,1,1,3,3,3-六氟丙烷、2,2-雙(4-胺基苯基)-1,1,1,3,3,3-六氟丙烷、3,3’-雙(三氟甲基)聯苯基-4,4’-二胺、3,3’,5,5’-四氟聯苯基-4,4’-二胺、4,4’-二胺基八氟聯苯、下述式(A1)~(A5)所表示之芳香族二胺等,但並非被限定於該等中。該等係可單獨1種來使用、亦可組合2種以上來使用。 Specific examples of the above-mentioned aromatic diamines include 5-trifluoromethylbenzene-1,3-diamine, 5-trifluoromethylbenzene-1,2-diamine, 2-trifluoromethylbenzene -1,4-diamine, 3,5-bis(trifluoromethyl)benzene-1,2-diamine, 2,2'-bis(trifluoromethyl)-4,4'-diamino Benzene, 2,2-bis(3-aminophenyl)-1,1,1,3,3,3-hexafluoropropane, 2,2-bis(4-aminophenyl)-1,1, 1,3,3,3-hexafluoropropane, 3,3'-bis(trifluoromethyl)biphenyl-4,4'-diamine, 3,3',5,5'-tetrafluorobiphenyl -4,4'-diamine, 4,4'-diaminooctafluorobiphenyl, aromatic diamines represented by the following formulas (A1)~(A5), etc., but are not limited to these . These systems may be used individually by 1 type, and may be used in combination of 2 or more types.
上述式(2)所表示之聚醯胺酸係藉由具有氟原子的芳香族四羧酸二酐、與不具有氟原子的芳香族二胺進行反應而得者。以下,對於可使用於合成上述式(2)所表示之聚醯胺酸的芳香族四羧酸二酐及芳香族二胺來進行詳述。 The polyamide acid represented by the above formula (2) is obtained by reacting an aromatic tetracarboxylic dianhydride having a fluorine atom with an aromatic diamine having no fluorine atom. Hereinafter, the aromatic tetracarboxylic dianhydride and aromatic diamine which can be used for synthesizing the polyamide acid represented by the above formula (2) will be described in detail.
作為芳香族四羧酸二酐,只要是具有氟原子、且在分子內具有2個二羧酸酐部位則無特別限定。又,以具有氟烷基或全氟烷基者為又較佳,以全氟烷基為更佳。作為上述全氟烷基,可舉例如三氟甲基、五氟乙基、n-七氟丙基及i-七氟丙基等。 The aromatic tetracarboxylic dianhydride is not particularly limited as long as it has a fluorine atom and has two dicarboxylic anhydride sites in the molecule. Furthermore, those having a fluoroalkyl group or a perfluoroalkyl group are more preferable, and a perfluoroalkyl group is more preferable. Examples of the perfluoroalkyl group include trifluoromethyl, pentafluoroethyl, n-heptafluoropropyl, i-heptafluoropropyl, and the like.
作為上述芳香族四羧酸二酐之具體例,可舉出4,4’-(六氟異亞丙基)二鄰苯二甲酸酐、N,N’-[2,2’-雙(三氟甲基)聯苯基-4,4’-二基]雙(1,3-二氧-1,3-二氫異苯并呋喃-5-碳醯胺)、3,6-二氟焦蜜石酸二酐、3,6-雙(三氟甲基)焦蜜石酸二酐、3,6-雙(三氟甲氧基)焦蜜石酸二酐、3-氟焦蜜石酸二酐、3-三氟甲基焦蜜石酸二酐、3-三氟甲氧基焦蜜石酸二酐、9,9-雙-(三氟甲基)呫噸四羧酸二酐、9-苯基-9-(三氟甲基)呫噸四羧酸二酐、3,3’,5,5’,6,6’-六氟氧-4,4’-二鄰苯二甲酸二酐等。該等係可單獨1種來使用、亦可組合2種以上來使用。 As specific examples of the above-mentioned aromatic tetracarboxylic dianhydride, 4,4'-(hexafluoroisopropylene) diphthalic anhydride, N,N'-[2,2'-bis(tri Fluoromethyl)biphenyl-4,4'-diyl)bis(1,3-dioxo-1,3-dihydroisobenzofuran-5-carbamide), 3,6-difluorocoke Melstone dianhydride, 3,6-bis(trifluoromethyl) pyromellitic dianhydride, 3,6-bis(trifluoromethoxy) pyromellitic dianhydride, 3-fluoropyromellitic acid Dianhydride, 3-trifluoromethyl pyromellitic dianhydride, 3-trifluoromethoxy pyromellitic dianhydride, 9,9-bis-(trifluoromethyl) xanthene tetracarboxylic dianhydride, 9-Phenyl-9-(trifluoromethyl)xanthenetetracarboxylic dianhydride, 3,3',5,5',6,6'-hexafluorooxy-4,4'-diphthalic acid Dianhydride and so on. These systems may be used individually by 1 type, and may be used in combination of 2 or more types.
另一方面,作為芳香族二胺只要是不具有氟原子、且在分子內具有與芳香環直接鍵結的2個胺基即可,並無特別限定,以包含1~5個苯環的芳香族二胺為較佳。 On the other hand, the aromatic diamine is not particularly limited as long as it does not have a fluorine atom and has two amine groups directly bonded to the aromatic ring in the molecule, and it is an aromatic containing 1 to 5 benzene rings. Group diamines are preferred.
作為芳香族二胺之具體例,可舉出1,4-二胺基 苯(p-苯二胺)、1,3-二胺基苯(m-苯二胺)、1,2-二胺基苯(o-苯二胺)、2,4-二胺基甲苯、2,5-二胺基甲苯、2,6-二胺基甲苯、4,6-二甲基-m-苯二胺、2,5-二甲基-p-苯二胺、2,6-二甲基-p-苯二胺、2,4,6-三甲基-1,3-苯二胺、2,3,5,6-四甲基-p-苯二胺、m-二甲苯二胺、p-二甲苯二胺等的包含1個苯環的二胺;1,2-萘二胺、1,3-萘二胺、1,4-萘二胺、1,5-萘二胺、1,6-萘二胺、1,7-萘二胺、1,8-萘二胺、2,3-萘二胺、2,6-萘二胺、4,4’-聯苯二胺、3,3’-二甲基-4,4’-二胺基二苯基甲烷、3,3’-二羧基-4,4’-二胺基二苯基甲烷、3,3’,5,5’-四甲基-4,4’-二胺基二苯基甲烷、4,4’-二胺基苯甲醯苯胺、3,3’-二氯聯苯胺、3,3’-二甲基聯苯胺、2,2’-二甲基聯苯胺、3,3’-二胺基二苯基甲烷、3,4’-二胺基二苯基甲烷、4,4’-二胺基二苯基甲烷、2,2-雙(3-胺基苯基)丙烷、2,2-雙(4-胺基苯基)丙烷、3,3’-二胺基二苯基亞碸、3,4’-二胺基二苯基亞碸、4,4’-二胺基二苯基亞碸等的包含2個苯環的二胺;1,5-二胺基蒽、2,6-二胺基蒽、9,10-二胺基蒽、1,8-二胺基菲、2,7-二胺基菲、3,6-二胺基菲、9,10-二胺基菲、1,3-雙(3-胺基苯基)苯、1,3-雙(4-胺基苯基)苯、1,4-雙(3-胺基苯基)苯、1,4-雙(4-胺基苯基)苯、1,3-雙(3-胺基苯硫醚)苯、1,3-雙(4-胺基苯硫醚)苯、1,4-雙(4-胺基苯硫醚)苯、1,3-雙(3-胺基苯基磺酸)苯、1,3-雙(4-胺基苯基磺酸)苯、1,4-雙(4-胺基苯基磺酸)苯、1,3-雙[2-(4-胺基苯基)異丙基]苯、1,4-雙[2-(3-胺基苯基)異丙基]苯、1,4-雙[2-(4-胺基苯基)異丙基]苯等的包含3個苯環的 二胺、下述式(A6)~(A44)所表示之芳香族二胺等,但並非被限定於該等中。該等係可單獨1種來使用、亦可組合2種以上來使用。 As a specific example of aromatic diamine, 1,4-diamino group Benzene (p-phenylenediamine), 1,3-diaminobenzene (m-phenylenediamine), 1,2-diaminobenzene (o-phenylenediamine), 2,4-diaminotoluene, 2,5-Diaminotoluene, 2,6-Diaminotoluene, 4,6-dimethyl-m-phenylenediamine, 2,5-dimethyl-p-phenylenediamine, 2,6- Dimethyl-p-phenylenediamine, 2,4,6-trimethyl-1,3-phenylenediamine, 2,3,5,6-tetramethyl-p-phenylenediamine, m-xylene Diamine, p-xylene diamine and other diamines containing one benzene ring; 1,2-naphthalene diamine, 1,3-naphthalene diamine, 1,4-naphthalene diamine, 1,5-naphthalene diamine Amine, 1,6-naphthalenediamine, 1,7-naphthalenediamine, 1,8-naphthalenediamine, 2,3-naphthalenediamine, 2,6-naphthalenediamine, 4,4'-biphenyldiamine Amine, 3,3'-dimethyl-4,4'-diaminodiphenylmethane, 3,3'-dicarboxy-4,4'-diaminodiphenylmethane, 3,3', 5,5'-Tetramethyl-4,4'-diaminodiphenylmethane, 4,4'-diaminobenzaniline, 3,3'-dichlorobenzidine, 3,3'- Dimethylbenzidine, 2,2'-dimethylbenzidine, 3,3'-diaminodiphenylmethane, 3,4'-diaminodiphenylmethane, 4,4'-diamine Diphenylmethane, 2,2-bis(3-aminophenyl)propane, 2,2-bis(4-aminophenyl)propane, 3,3'-diaminodiphenyl sulfene, Diamines containing 2 benzene rings such as 3,4'-diaminodiphenyl sulfene and 4,4'-diaminodiphenyl sulfene; 1,5-diaminoanthracene, 2,6 -Diaminoanthracene, 9,10-diaminoanthracene, 1,8-diaminophenanthrene, 2,7-diaminophenanthrene, 3,6-diaminophenanthrene, 9,10-diaminophenanthrene , 1,3-bis(3-aminophenyl)benzene, 1,3-bis(4-aminophenyl)benzene, 1,4-bis(3-aminophenyl)benzene, 1,4- Bis(4-aminophenyl)benzene, 1,3-bis(3-aminophenylsulfide)benzene, 1,3-bis(4-aminophenylsulfide)benzene, 1,4-bis(4 -Aminophenyl sulfide)benzene, 1,3-bis(3-aminophenylsulfonic acid)benzene, 1,3-bis(4-aminophenylsulfonic acid)benzene, 1,4-bis(4 -Aminophenylsulfonic acid)benzene, 1,3-bis[2-(4-aminophenyl)isopropyl]benzene, 1,4-bis[2-(3-aminophenyl)isopropyl Benzene, 1,4-bis[2-(4-aminophenyl)isopropyl]benzene, etc. Containing 3 benzene rings Diamines, aromatic diamines represented by the following formulas (A6) to (A44), etc. are not limited to these. These systems may be used individually by 1 type, and may be used in combination of 2 or more types.
式(3)所表示之聚醯胺酸係藉由具有氟原子的芳香族 四羧酸二酐、與具有氟原子的芳香族二胺進行反應而得者。 The polyamide acid represented by formula (3) is based on an aromatic having a fluorine atom It is obtained by reacting tetracarboxylic dianhydride with an aromatic diamine having a fluorine atom.
作為芳香族四羧酸二酐,係可使用與能用於合成上述式(2)所表示之聚醯胺酸者為相同的具有氟原子的芳香族四羧酸二酐。 As the aromatic tetracarboxylic dianhydride, it is possible to use the same aromatic tetracarboxylic dianhydride having a fluorine atom as that which can be used to synthesize the polyamide represented by the above formula (2).
作為芳香族二胺,係可使用能用於合成上述式(1)所表示之聚醯胺酸者為相同的具有氟原子的芳香族二胺。 As the aromatic diamine, the same aromatic diamine having a fluorine atom that can be used for synthesizing the polyamide represented by the above formula (1) can be used.
上述式(4)所表示之聚醯胺係藉由不具有氟原子的芳香族二羧酸或其衍生物、與具有氟原子的芳香族二胺進行反應而得者。以下,對於可使用於合成上述式(4)所表示之聚醯胺的芳香族二羧酸或其衍生物、及芳香族二胺來進行詳述。 The polyamide represented by the above formula (4) is obtained by reacting an aromatic dicarboxylic acid having no fluorine atom or a derivative thereof with an aromatic diamine having a fluorine atom. Hereinafter, the aromatic dicarboxylic acid or its derivative, and the aromatic diamine which can be used for synthesizing the polyamide represented by the above formula (4) will be described in detail.
在本發明中,上述芳香族二羧酸或其衍生物,只要是不具有氟原子、且在分子內具有2個羧基或其衍生基則無特別限定,但以包含1~5個苯環、特別是1~2個、進而是2個芳香族二羧酸或其衍生物為較佳。 In the present invention, the above-mentioned aromatic dicarboxylic acid or its derivative is not particularly limited as long as it does not have a fluorine atom and has two carboxyl groups or derivatives thereof in the molecule, but it may contain 1 to 5 benzene rings, In particular, 1 to 2, and more preferably 2 aromatic dicarboxylic acids or derivatives thereof are preferred.
作為芳香族二羧酸或其衍生物之具體例,可舉出鄰苯二甲酸、間苯二甲酸、對苯二甲酸、5-甲基間苯二甲酸、5-tert-丁基間苯二甲酸、5-胺基間苯二甲酸、5-羥基間苯二甲酸、2,5-二甲基對苯二甲酸、四甲基對苯二甲酸、1,4-萘二羧酸、1,6-萘二羧酸、2,5-萘二羧酸、2,6- 萘二羧酸、2,7-萘二羧酸、1,4-蔥二羧酸、1,6-蔥二羧酸、2,6-蔥二羧酸、1,4-蒽醌二羧酸、2,5-聯苯二羧酸、4,4’-聯苯二羧酸、2,2’-聯苯二羧酸、3,4’-聯苯二羧酸、1,5-聯亞苯基二羧酸、4,4”-三聯苯基二羧酸、4,4’-二苯基甲烷二羧酸、4,4’-二苯基乙烷二羧酸、4,4’-二苯基丙烷二羧酸、4,4’-二苯基六氟丙烷二羧酸、4,4’-二苯基醚二羧酸、4,4’-聯苄二羧酸、4,4’-茋二羧酸、4,4’-二苯乙炔二羧酸(4,4’-tolandicarboxylic acid)、4,4’-羰基二苯甲酸、4,4’-磺醯基二苯甲酸、4,4’-二硫代二苯甲酸、p-苯二乙酸、3,3’-p-亞苯基二丙酸、4-羧基桂皮酸、p-亞苯基二丙烯酸、3,3’-[4,4’-(亞甲基二-p-亞苯基)]二丙酸、4,4’-[4,4’-(氧二-p-亞苯基)]二丙酸、4,4’-[4,4’-(氧二-p-亞苯基)]二丁酸、(異亞丙基二-p-亞苯基二氧)二丁酸、雙(p-羧基苯基)二甲基矽烷等的二羧酸;間苯二甲酸二醯氯、對苯二甲酸二醯氯、3-氯間苯二甲酸二醯氯、3-甲氧基間苯二甲酸二醯氯、2,5-二氯對苯二甲酸二醯氯、三氯對苯二甲酸二醯氯、四氯對苯二甲酸二醯氯、1,4-萘二羧酸二醯氯、2,6-萘二羧酸二醯氯、3,3’-聯苯二羧酸二醯氯、4,4’-聯苯二羧酸二醯氯、2,2’-聯苯二羧酸二醯氯、3,4’-聯苯二羧酸二醯氯等的上述各種二羧酸的鹵化物等。該等係可單獨1種來使用、亦可組合2種以上來使用。尚,上述各種二羧酸係亦可為酐的構造者。 Specific examples of aromatic dicarboxylic acids or their derivatives include phthalic acid, isophthalic acid, terephthalic acid, 5-methylisophthalic acid, and 5-tert-butylisophthalic acid. Formic acid, 5-aminoisophthalic acid, 5-hydroxyisophthalic acid, 2,5-dimethylterephthalic acid, tetramethylterephthalic acid, 1,4-naphthalenedicarboxylic acid, 1, 6-Naphthalenedicarboxylic acid, 2,5-Naphthalenedicarboxylic acid, 2,6- Naphthalene dicarboxylic acid, 2,7-naphthalene dicarboxylic acid, 1,4-onion dicarboxylic acid, 1,6-onion dicarboxylic acid, 2,6-onion dicarboxylic acid, 1,4-anthraquinone dicarboxylic acid , 2,5-Biphenyldicarboxylic acid, 4,4'-biphenyldicarboxylic acid, 2,2'-biphenyldicarboxylic acid, 3,4'-biphenyldicarboxylic acid, 1,5-diphenyldicarboxylic acid Phenyl dicarboxylic acid, 4,4"-terphenyl dicarboxylic acid, 4,4'-diphenylmethane dicarboxylic acid, 4,4'-diphenylethane dicarboxylic acid, 4,4'- Diphenylpropane dicarboxylic acid, 4,4'-diphenylhexafluoropropane dicarboxylic acid, 4,4'-diphenyl ether dicarboxylic acid, 4,4'-bibenzyl dicarboxylic acid, 4,4 '-Stilbene dicarboxylic acid, 4,4'-diphenylacetylene dicarboxylic acid (4,4'-tolandicarboxylic acid), 4,4'-carbonyl dibenzoic acid, 4,4'-sulfonyl dibenzoic acid, 4,4'-Dithiodibenzoic acid, p-phenylenediacetic acid, 3,3'-p-phenylene dipropionic acid, 4-carboxycinnamic acid, p-phenylene diacrylic acid, 3,3' -[4,4'-(methylenebis-p-phenylene)]dipropionic acid, 4,4'-[4,4'-(oxydi-p-phenylene)]dipropionic acid, 4,4'-[4,4'-(oxydi-p-phenylene)] dibutyric acid, (isopropylidene bis-p-phenylene dioxy) dibutyric acid, bis(p-carboxyl) Phenyl) Dimethyl silane and other dicarboxylic acids; isophthalic acid dichloride, terephthalic acid dichloride, 3-chloroisophthalic acid dichloride, 3-methoxyisophthalic acid dichloride Dichloride, 2,5-dichloroterephthalic acid dichloride, trichloroterephthalic acid dichloride, tetrachloroterephthalic acid dichloride, 1,4-naphthalene dicarboxylic acid dichloride, 2 ,6-Naphthalenedicarboxylic acid dichloride, 3,3'-biphenyldicarboxylic acid dichloride, 4,4'-biphenyldicarboxylic acid dichloride, 2,2'-biphenyldicarboxylic acid dichloride Halides of the above-mentioned various dicarboxylic acids, such as dichloride, 3,4'-biphenyl dicarboxylic acid dichloride, etc. These systems may be used singly or in combination of two or more. Various dicarboxylic acids can also be anhydrides structurers.
作為芳香族二胺,係可使用與能用於合成上述式(1)所表示之聚醯胺酸為相同具有氟原子的芳香族二 胺。 As the aromatic diamine, an aromatic diamine having the same fluorine atom as can be used to synthesize the polyamide acid represented by the above formula (1) can be used. amine.
合成上述式(1)所表示之聚醯胺酸、及上述式(2)所表示之聚醯胺酸時之全部四羧酸二酐成分的莫耳數與全部二胺成分的莫耳數之比係以四羧酸成分/二胺成分=0.8~1.2為較佳。又,合成上述式(4)所表示之聚醯胺時之全部二羧酸成分的莫耳數與全部二胺成分的莫耳數之比係以二羧酸成分/二胺成分=0.8~1.2為較佳。 The number of moles of all tetracarboxylic dianhydride components and the number of moles of all diamine components when synthesizing the polyamide acid represented by the above formula (1) and the polyamide acid represented by the above formula (2) The ratio is preferably tetracarboxylic acid component/diamine component=0.8 to 1.2. In addition, the ratio of the molar number of all dicarboxylic acid components to the molar number of all diamine components when synthesizing the polyamide represented by the above formula (4) is dicarboxylic acid component/diamine component=0.8~1.2 For better.
藉由以上說明之芳香族二胺與芳香族四羧酸二酐進行反應,而得到本發明相關的剝離層形成用組成物中所包含的式(1)所表示之聚醯胺酸、式(2)所表示之聚醯胺酸及式(3)所表示之聚醯胺酸。又,藉由上述之芳香族二胺與芳香族二羧酸進行反應,而得到本發明相關的剝離層形成用組成物中所包含的式(4)所表示之聚醯胺。 By reacting the aromatic diamine described above with the aromatic tetracarboxylic dianhydride, the polyamide acid represented by the formula (1) and the formula ( 2) The polyamide represented by the formula (3) and the polyamide represented by the formula (3). Furthermore, by reacting the above-mentioned aromatic diamine and aromatic dicarboxylic acid, the polyamide represented by formula (4) contained in the composition for forming a peeling layer according to the present invention is obtained.
如此般的反應中使用的有機溶劑,只要是不會對反應帶來不良影響則並無特別限定,作為其具體例,可舉出m-甲酚、2-吡咯啶酮、N-甲基-2-吡咯啶酮、N-乙基-2-吡咯啶酮、N-乙烯基-2-吡咯啶酮、N,N-二甲基乙醯胺、N,N-二甲基甲醯胺、3-甲氧基-N,N-二甲基丙醯胺、3-乙氧基-N,N-二甲基丙醯胺、3-丙氧基-N,N-二甲基丙醯胺、3-異丙氧基-N,N-二甲基丙醯胺、3-丁氧基-N,N-二甲基丙醯胺、3-sec-丁氧基-N,N-二甲基丙醯胺、3-tert-丁氧基-N,N-二甲基丙醯胺、γ-丁內酯等。尚,有機溶劑係可單獨1種或亦 可組合2種以上來使用。 The organic solvent used in such a reaction is not particularly limited as long as it does not adversely affect the reaction. Specific examples thereof include m-cresol, 2-pyrrolidone, and N-methyl- 2-pyrrolidone, N-ethyl-2-pyrrolidone, N-vinyl-2-pyrrolidone, N,N-dimethylacetamide, N,N-dimethylformamide, 3-Methoxy-N,N-dimethylpropanamide, 3-ethoxy-N,N-dimethylpropanamide, 3-propoxy-N,N-dimethylpropanamide , 3-isopropoxy-N,N-dimethylpropanamide, 3-butoxy-N,N-dimethylpropanamide, 3-sec-butoxy-N,N-dimethyl Propyl propionamide, 3-tert-butoxy-N,N-dimethyl propionamide, γ-butyrolactone, etc. Still, the organic solvent system can be one alone or also Two or more types can be used in combination.
特別是反應中使用的有機溶劑,由於充分溶解上述之二胺、四羧酸二酐、二羧酸、聚醯胺酸及聚醯胺,故以選自式(S1)所表示之醯胺類、(S2)所表示之醯胺類及式(S3)所表示之醯胺類之至少1種為較佳。 In particular, the organic solvent used in the reaction sufficiently dissolves the above-mentioned diamine, tetracarboxylic dianhydride, dicarboxylic acid, polyamide acid and polyamide, so it is selected from the amides represented by formula (S1) At least one of the amides represented by (S2) and the amides represented by formula (S3) is preferred.
式中,R1及R2係相互獨立表示碳數1~10的烷基。R3係表示氫原子、或碳數1~10的烷基。h係表示自然數,但較佳為1~3,又較佳為1或2。 In the formula, R 1 and R 2 independently represent an alkyl group having 1 to 10 carbon atoms. R 3 represents a hydrogen atom or an alkyl group having 1 to 10 carbon atoms. The h system represents a natural number, but it is preferably 1 to 3, and more preferably 1 or 2.
作為碳數1~10的烷基,可舉出甲基、乙基、n-丙基、異丙基、n-丁基、異丁基、s-丁基、t-丁基、n-戊基、n-己基、n-庚基、n-辛基、n-壬基、n-癸基等。該等之中,以碳數1~3的烷基為較佳,以碳數1或2的烷基為又較佳。 Examples of alkyl groups having 1 to 10 carbon atoms include methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, s-butyl, t-butyl, and n-pentyl. Group, n-hexyl, n-heptyl, n-octyl, n-nonyl, n-decyl, etc. Among them, an alkyl group having 1 to 3 carbon atoms is preferred, and an alkyl group having 1 or 2 carbon atoms is more preferred.
反應溫度只要是在使用之溶劑的熔點至沸點的範圍內來做適當設定即可,通常為0~100℃左右,例如、為了防止所得到之聚醯胺酸在溶液中的醯亞胺化而維持聚醯胺酸單位的高含有量,較佳為0~70℃左右,又較佳為0~60℃左右,進一步較佳為0~50℃左右。 The reaction temperature may be appropriately set within the range of the melting point to the boiling point of the solvent used, and is usually about 0 to 100°C. For example, to prevent the imidization of the obtained polyamide acid in the solution. To maintain a high content of polyamide units, it is preferably about 0 to 70°C, more preferably about 0 to 60°C, and still more preferably about 0 to 50°C.
尚,在聚醯胺之製造中,為了提高聚合的效率亦可使用聚合觸媒。作為聚合觸媒,可舉例如磷酸、亞磷酸、次亞磷酸或該等的鹽、吡啶。聚合觸媒的添加量,通常相對於構成聚醯胺的全部單體以使用2莫耳%以下為較佳。 Still, in the production of polyamides, polymerization catalysts can also be used in order to increase the efficiency of polymerization. Examples of the polymerization catalyst include phosphoric acid, phosphorous acid, hypophosphorous acid or their salts, and pyridine. The addition amount of the polymerization catalyst is generally preferably 2 mol% or less with respect to all monomers constituting the polyamide.
由於反應時間係取決於反應溫度或原料物質之反應性,故無法一概地規定,通常為1~100小時左右。 Since the reaction time depends on the reaction temperature or the reactivity of the raw materials, it cannot be specified uniformly, and is usually about 1 to 100 hours.
依據以上說明之方法,可得到作為目標的包含聚醯胺酸或聚醯胺的反應溶液。 According to the method described above, the target reaction solution containing polyamide acid or polyamide can be obtained.
上述聚醯胺酸或聚醯胺之重量平均分子量係以5,000~1,000,000為較佳,以6,000~500,000為又較佳,就操作性之觀點而言以7,000~200,000為進一步較佳。尚,在本發明中,重量平均分子量係藉由凝膠滲透層析法(GPC)分析且經標準聚苯乙烯換算所得到之平均分子量。 The weight average molecular weight of the polyamide acid or polyamide is preferably 5,000 to 1,000,000, more preferably 6,000 to 500,000, and more preferably 7,000 to 200,000 from the viewpoint of operability. Furthermore, in the present invention, the weight average molecular weight is the average molecular weight obtained by gel permeation chromatography (GPC) analysis and converted from standard polystyrene.
本發明中,通常於過濾上述反應溶液後,可直接將該濾液、或稀釋或濃縮後所得到之溶液,使用作為本發明的剝離層形成用組成物。藉由如此般之方式,不僅可降低成為所得到之剝離層之密著性、剝離性等的惡化的原因之雜質的混入,並且可有效率地得到剝離層形成用組成物。又,從上述反應溶液離析聚醯胺酸或聚醯胺後,可再次溶解於溶劑而作為剝離層形成用組成物。作為此情形時的溶劑,可舉出前述之反應中使用的有機溶劑等。 In the present invention, normally, after filtering the above-mentioned reaction solution, the filtrate or the solution obtained after dilution or concentration can be used as the composition for forming a peeling layer of the present invention. With such a method, it is possible not only to reduce the mixing of impurities that cause deterioration of the adhesion and peelability of the obtained peeling layer, but also to efficiently obtain the composition for forming the peeling layer. Moreover, after isolating polyamide acid or polyamide from the said reaction solution, it can melt|dissolve in a solvent again and use as the composition for peeling layer formation. As a solvent in this case, the organic solvent used in the reaction mentioned above, etc. are mentioned.
稀釋中使用的溶劑並無特別限定,作為其具體例可舉出與上述反應之反應溶劑之具體例為相同者。稀 釋中使用之溶劑係可單獨1種或亦可組合2種以上來使用。其中,因為充分溶解聚醯胺酸或聚醯胺,故以N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、N-甲基-2-吡咯啶酮、1,3-二甲基-2-咪唑啉酮、N-乙基-2-吡咯啶酮、γ-丁內酯為較佳,以N-甲基-2-吡咯啶酮為又較佳。 The solvent used in the dilution is not particularly limited, and specific examples thereof include those that are the same as the specific examples of the reaction solvent of the above-mentioned reaction. dilute The solvent used in the release can be used alone or in combination of two or more. Among them, because polyamide acid or polyamide is fully dissolved, N,N-dimethylformamide, N,N-dimethylacetamide, N-methyl-2-pyrrolidone, 1 , 3-Dimethyl-2-imidazolinone, N-ethyl-2-pyrrolidone, and γ-butyrolactone are preferred, and N-methyl-2-pyrrolidone is even more preferred.
又,即使是單獨使用時為無法溶解聚醯胺酸或聚醯胺的溶劑,只要是聚醯胺酸或聚醯胺不析出的範圍,可混合於本發明的剝離層形成用組成物中。特別是可適度混摻乙基溶纖劑、丁基溶纖劑、乙基卡必醇、丁基卡必醇、乙基卡必醇乙酸酯、乙二醇、1-甲氧基-2-丙醇、1-乙氧基-2-丙醇、1-丁氧基-2-丙醇、1-苯氧基-2-丙醇、丙二醇單乙酸酯、丙二醇二乙酸酯、丙二醇-1-單甲基醚-2-乙酸酯、丙二醇-1-單乙基醚-2-乙酸酯、二丙二醇、2-(2-乙氧基丙氧基)丙醇、乳酸甲酯、乳酸乙酯、乳酸n-丙酯、乳酸n-丁酯、乳酸異戊酯等的具有低表面張力的溶劑。據此,已知於塗佈至基板時可提升塗膜均勻性,於本發明的剝離層形成用組成物中亦可適合使用。 In addition, even if it is a solvent that cannot dissolve polyamide acid or polyamide when used alone, as long as it is a range in which polyamide acid or polyamide does not precipitate, it can be mixed with the release layer forming composition of the present invention. In particular, ethyl cellosolve, butyl cellosolve, ethyl carbitol, butyl carbitol, ethyl carbitol acetate, ethylene glycol, 1-methoxy-2-propane can be mixed appropriately Alcohol, 1-ethoxy-2-propanol, 1-butoxy-2-propanol, 1-phenoxy-2-propanol, propylene glycol monoacetate, propylene glycol diacetate, propylene glycol-1 -Monomethyl ether-2-acetate, propylene glycol-1-monoethyl ether-2-acetate, dipropylene glycol, 2-(2-ethoxypropoxy)propanol, methyl lactate, lactic acid Solvents with low surface tension such as ethyl ester, n-propyl lactate, n-butyl lactate, and isoamyl lactate. According to this, it is known that the uniformity of the coating film can be improved when it is applied to a substrate, and it can also be suitably used in the composition for forming a release layer of the present invention.
本發明的剝離層形成用組成物中之聚醯胺酸或聚醯胺的濃度係參酌所製作的剝離層的厚度、組成物的黏度等來做適當設定,通常為1~30質量%左右,較佳為1~20質量%左右。藉由設定如此般的濃度,可再現性良好地得到0.05~5μm左右的厚度的剝離層。尚,聚醯胺酸或聚醯胺的濃度係可調整作為該等的原料之二胺與四羧酸二酐或二羧酸的使用量,過濾上述反應溶液後將該濾液稀釋 或濃縮、或於將離析的聚醯胺酸或聚醯胺溶解於溶劑中時調整該量等來進行調節。 The concentration of polyamide acid or polyamide in the composition for forming a release layer of the present invention is appropriately set in consideration of the thickness of the release layer produced, the viscosity of the composition, etc., and is usually about 1 to 30% by mass. Preferably it is about 1-20 mass %. By setting such a concentration, a peeling layer with a thickness of about 0.05 to 5 μm can be obtained with good reproducibility. Still, the concentration of polyamide acid or polyamide can be adjusted as the amount of diamine and tetracarboxylic dianhydride or dicarboxylic acid used as the raw materials. After filtering the above reaction solution, the filtrate is diluted It may be concentrated or adjusted by adjusting the amount when dissolving the isolated polyamide acid or polyamide in a solvent.
又,剝離層形成用組成物的黏度係參酌所製作的剝離層的厚度等來做適當設定,特別是將再現性良好得到0.05~5μm左右的厚度的膜作為目標之情形時,通常為25℃下10~10,000mPa.s左右,較佳為20~5,000mPa.s左右。於此,黏度係可使用市售的液體的黏度測定用黏度計,參考例如JIS K7117-2所記載之程序,並藉由組成物的溫度25℃之條件下來進行測定。較佳的是作為黏度計係使用圓錐平板型(Cone-and-plate型)旋轉黏度計,且較佳為能以同型的黏度計,使用1°34’×R24來作為標準錐形轉子,並藉由組成物的溫度25℃之條件下來進行測定。作為如此般的旋轉黏度計。係可舉例如東機產業(股)製TVE-25L。 In addition, the viscosity of the release layer forming composition is appropriately set in consideration of the thickness of the release layer to be produced. In particular, when a film with a thickness of about 0.05 to 5 μm with good reproducibility is targeted, it is usually 25°C. 10~10,000mPa. s, preferably 20~5,000mPa. s around. Here, the viscosity can be measured using a commercially available viscometer for measuring the viscosity of a liquid, referring to, for example, the procedure described in JIS K7117-2, and measuring the temperature of the composition under the condition of 25°C. It is preferable to use a cone-and-plate rotary viscometer as a viscometer, and it is preferable to use the same type of viscometer, using 1°34'×R24 as a standard cone rotor, and The measurement is performed under the condition of the temperature of the composition at 25°C. As such a rotary viscometer. For example, TVE-25L manufactured by Toki Sangyo Co., Ltd. can be cited.
尚,本發明相關的剝離層形成用組成物,除聚醯胺酸或聚醯胺與有機溶劑之外,為了提升例如膜強度亦可包含交聯劑等的成分。 In addition, the composition for forming a release layer according to the present invention may contain components such as a crosslinking agent in addition to polyamide acid or polyamide and an organic solvent in order to improve film strength, for example.
藉由將以上說明之本發明的剝離層形成組成物塗佈於基體,並加熱所得到之塗膜,可得到其具有:與基體為優異的密著性、及與樹脂基板為適度的密著性和適度的剝離性的剝離層。 By applying the release layer forming composition of the present invention described above to a substrate and heating the resulting coating film, it can be obtained that it has excellent adhesion to the substrate and moderate adhesion to the resin substrate It is a peeling layer with good releasability and moderate releasability.
若將本發明的剝離層形成於基體上之情形時,剝離層係可形成於基體的一部分表面、亦可形成於整面。作為於基體的一部分表面形成剝離層之樣態,係有僅 在基體表面之中指定的範圍來形成剝離層之樣態、於基體表面的整面將剝離層形成為點(dot)圖型、線和間隙(line and space)圖型等的圖型形狀之樣態等。尚,在本發明中,所謂基體係指可在其表面塗佈本發明相關的剝離層形成用組成物者,意味可使用於可撓性電子裝置等的製造者。 When the release layer of the present invention is formed on a substrate, the release layer may be formed on a part of the surface of the substrate, or may be formed on the entire surface. As a way to form a peeling layer on a part of the surface of the substrate, there are only The peeling layer is formed in a specified range on the surface of the substrate, and the peeling layer is formed into a pattern such as a dot pattern, a line and space pattern, etc., on the entire surface of the substrate. Style and so on. In addition, in the present invention, the so-called base system refers to those that can coat the release layer forming composition of the present invention on the surface thereof, which means that it can be used for manufacturers of flexible electronic devices and the like.
作為基體(基材),可舉例如玻璃、塑膠(聚碳酸酯、聚甲基丙烯酯、聚苯乙烯、聚酯、聚烯烴、環氧、三聚氰胺、三乙醯纖維素、ABS、AS、降莰烯系樹脂等)、金屬(矽晶圓等)、木材、紙、石板等,特別是由於本發明相關的剝離層形成用組成物所得到之剝離層具有對於此者之充分的密著性,故以玻璃為較佳。尚,基體表面係可以單一的材料所構成、亦可以2以上的材料所構成。作為以2以上的材料來構成基體表面之樣態,係有基體表面之中的某範圍以某種的材料所構成,其餘的表面則以其他的材料所構成之樣態、在基體表面的全體某種材料以點(dot)圖型、線和間隙(line and space)圖型等的圖型形狀來存在於其他的材料中之樣態等。 As the matrix (substrate), for example, glass, plastic (polycarbonate, polymethacrylate, polystyrene, polyester, polyolefin, epoxy, melamine, triacetate cellulose, ABS, AS, and Camphene-based resins, etc.), metals (silicon wafers, etc.), wood, paper, slate, etc., especially since the peeling layer obtained from the composition for forming the peeling layer of the present invention has sufficient adhesion to them Therefore, glass is preferred. Furthermore, the surface of the substrate can be composed of a single material or more than 2 materials. As the surface of the substrate is composed of 2 or more materials, a certain range of the surface of the substrate is composed of a certain material, and the rest of the surface is composed of other materials, on the entire surface of the substrate A certain kind of material exists in other materials in pattern shapes such as dot pattern, line and space pattern, etc.
塗佈之方法並無特別限定,可舉例如澆鑄塗佈法、旋轉塗佈法、刮刀塗佈法、浸漬塗佈法、輥塗佈法、桿塗佈法、模塗佈法、噴墨法、印刷法(凸版、凹版、平版、網板印刷等)等。 The coating method is not particularly limited, and examples include cast coating, spin coating, knife coating, dip coating, roll coating, rod coating, die coating, and inkjet methods. , Printing methods (relief, intaglio, lithography, screen printing, etc.), etc.
用以醯亞胺化的加熱溫度係通常為50~550℃的範圍內來做適當決定,較佳為200℃以上,又,較佳為 500℃以下。藉由如此設定加熱溫度,可防止所得到之膜的脆弱化,同時可充分地進行醯亞胺化反應。加熱時間係因依加熱溫度而異,故無法一概地規定,通常為5分鐘~5小時。又,醯亞胺化率只要是在50~100%的範圍內即可。 The heating temperature for imidization is usually in the range of 50 to 550°C to make an appropriate decision, preferably 200°C or higher, and more preferably Below 500°C. By setting the heating temperature in this way, the fragility of the obtained film can be prevented, and at the same time, the imidization reaction can proceed sufficiently. The heating time varies depending on the heating temperature, so it cannot be specified uniformly, and it is usually 5 minutes to 5 hours. In addition, the imidization rate may be in the range of 50 to 100%.
作為本發明中之加熱樣態的較佳之一例,可舉出於以50~100℃下加熱5分鐘~2小時後,直接階段性的提升加熱溫度,最終的在超過375℃~450℃下加熱30分鐘~4小時的手法。特別是以於50~100℃下加熱5分鐘~2小時後,在超過100℃~375℃下加熱5分鐘~2小時、最後在超過375℃~450℃下加熱30分鐘~4小時為較佳。 As a preferable example of the heating aspect in the present invention, it can be mentioned that after heating at 50~100℃ for 5 minutes~2 hours, the heating temperature is directly increased step by step, and the final heating is over 375℃~450℃ 30 minutes to 4 hours of technique. Especially after heating at 50~100℃ for 5 minutes~2 hours, heating at over 100℃~375℃ for 5 minutes~2 hours, and finally heating at over 375℃~450℃ for 30 minutes~4 hours .
作為加熱中使用的器具係可舉例如加熱板、烘箱等。加熱環境下係可為空氣下亦可為惰性氣體下,又,可為常壓下亦可為減壓下。 Examples of the appliance system used for heating include a hot plate, an oven, and the like. The heating environment can be under air or under inert gas, and can be under normal pressure or under reduced pressure.
剝離層的厚度係通常為0.01~50μm左右,就生產性之觀點而言較佳為0.05~20μm左右,又較佳為0.05~5μm左右,調整加熱前之塗膜的厚度來實現所期望的厚度。 The thickness of the peeling layer is usually about 0.01-50μm. From the viewpoint of productivity, it is preferably about 0.05-20μm, and more preferably about 0.05-5μm. Adjust the thickness of the coating film before heating to achieve the desired thickness .
以上說明之剝離層係具有與基體(特別是玻璃的基體)為優異的密著性及與樹脂基板為適度的密著性和適度的剝離性。因此,本發明相關的剝離層係可適用於在可撓性電子裝置之製造製程中,在不對該裝置的樹脂基板造成損傷下,將該樹脂基板與形成於該樹脂基板上的電路等同時從基體進行剝離。 The peeling layer described above has excellent adhesion to a substrate (especially a glass substrate), and moderate adhesion and moderate releasability to the resin substrate. Therefore, the peeling layer system of the present invention can be applied to the flexible electronic device manufacturing process, without causing damage to the resin substrate of the device, the resin substrate and the circuit formed on the resin substrate, etc. at the same time The substrate is peeled off.
以下,對於使用本發明的剝離層之可撓性電子裝置之製造方法之一例來進行說明。 Hereinafter, an example of a method of manufacturing a flexible electronic device using the release layer of the present invention will be described.
使用本發明相關的剝離層形成用組成物,並依據前述之方法於玻璃基體上形成剝離層。藉由於該剝離層之上塗佈用以形成樹脂基板的樹脂溶液,並加熱該塗膜,從而形成介隔著本發明相關的剝離層而被固定於玻璃基體的樹脂基板。此時,為了覆蓋剝離層全體,而以比剝離層的面積更大的面積來形成樹脂基板。作為上述樹脂基板,可舉出以可撓性電子裝置之樹脂基板為代表性的由聚醯亞胺樹脂或丙烯酸樹脂、環烯烴聚合物樹脂所成之樹脂基板等,作為用以形成其之樹脂溶液,可舉出聚醯亞胺溶液、聚醯胺酸溶液、丙烯酸聚合物溶液及環烯烴聚合物溶液。該樹脂基板之形成方法只要依據常用方法即可。又,作為透明性高的樹脂基板係可示例以丙烯酸樹脂或環烯烴聚合物樹脂所形成的樹脂基板,特別是以波長400nm的光穿透率為80%以上者為較佳。 Using the composition for forming a peeling layer of the present invention, a peeling layer is formed on a glass substrate according to the aforementioned method. The resin solution for forming the resin substrate is applied on the release layer and the coating film is heated to form the resin substrate fixed to the glass substrate via the release layer related to the present invention. At this time, in order to cover the entire release layer, the resin substrate is formed with an area larger than the area of the release layer. As the above-mentioned resin substrate, a resin substrate made of polyimide resin, acrylic resin, or cycloolefin polymer resin, which is representative of resin substrates for flexible electronic devices, can be cited as the resin used to form it. The solution includes a polyimide solution, a polyamide acid solution, an acrylic polymer solution, and a cycloolefin polymer solution. The method of forming the resin substrate may be based on a common method. In addition, as a resin substrate system with high transparency, a resin substrate formed of an acrylic resin or a cycloolefin polymer resin can be exemplified. In particular, a resin substrate having a light transmittance of 80% or more at a wavelength of 400 nm is preferable.
接下來,於介隔著本發明相關的剝離層而被固定於基體的該樹脂基板之上形成所期望的電路,之後,例如沿著剝離層切割樹脂基板,連同該電路將樹脂基板從剝離層進行剝離,從而將樹脂基板與基體分離。此時,亦可以連同剝離層來切割基體的一部分。 Next, a desired circuit is formed on the resin substrate fixed to the base via the peeling layer related to the present invention, and then, for example, the resin substrate is cut along the peeling layer, and the resin substrate is removed from the peeling layer together with the circuit. Peeling is performed to separate the resin substrate from the base. At this time, it is also possible to cut a part of the substrate together with the release layer.
另一方面,於可撓性顯示器之製造中,報告一種迄今利用高輝度LED或三維半導體封裝等的製造中廣泛使用的雷射剝離法(LLO法),可從玻璃載體中將聚合物 基板較佳地剝離(日本特開2013-147599號公報)。於可撓性顯示器之製造中,於玻璃載體上設置由聚醯亞胺等所成之聚合物基板,接下來,於該基板之上形成包含電極等之電路等,最終須一同與該電路等將基板從玻璃載體中剝離。於該剝離步驟中採用LLO法,即,以從形成有電路等的面之相反的面將波長308nm的光線照射在玻璃載體時,該波長的光線穿透玻璃載體、僅有玻璃載體附近的聚合物(聚醯亞胺樹脂)吸收此光線而蒸發(昇華)。其結果,報告為將可在不對決定顯示器之性能而被設置於基板上的電路等造成影響下,可選擇性地執行基板從玻璃載體之剝離。 On the other hand, in the manufacture of flexible displays, it is reported that a laser lift-off method (LLO method), which has been widely used in the manufacture of high-brightness LEDs or three-dimensional semiconductor packages, can be used to remove polymers from glass carriers. The substrate is preferably peeled off (Japanese Patent Application Laid-Open No. 2013-147599). In the manufacture of flexible displays, a polymer substrate made of polyimide, etc. is placed on a glass carrier. Next, a circuit including electrodes, etc., is formed on the substrate, and finally it must be combined with the circuit, etc. Peel the substrate from the glass carrier. In this peeling step, the LLO method is used, that is, when light with a wavelength of 308 nm is irradiated on the glass carrier from the surface opposite to the surface on which the circuit etc. are formed, the light with this wavelength penetrates the glass carrier and only the polymer near the glass carrier The material (polyimide resin) absorbs this light and evaporates (sublimates). As a result, it is reported that it is possible to selectively perform peeling of the substrate from the glass carrier without affecting the circuit or the like provided on the substrate that determines the performance of the display.
於介隔著本發明相關的剝離層而被固定於基體的該樹脂基板之上,形成所期望的電路,之後,採用LLO法時,僅該剝離層吸收此光線而蒸發(昇華)。即,該剝離層將成為犠牲(發揮作為犠牲層之作用),將可從玻璃載體來選擇性的實行基板之剝離。本發明的剝離層形成用組成物由於具有所謂可適用LLO法之能充分吸收特定波長(例如308nm)的光線之特徵,故可使用作為LLO法的犠牲層。 The resin substrate is fixed to the base via the peeling layer related to the present invention to form a desired circuit. Then, when the LLO method is used, only the peeling layer absorbs the light and evaporates (sublimates). In other words, the peeling layer will become a protective layer (playing a role as a protective layer), and the substrate can be selectively peeled from the glass carrier. Since the composition for forming a release layer of the present invention has the characteristic of being able to sufficiently absorb light of a specific wavelength (for example, 308 nm), which is applicable to the LLO method, it can be used as an LLO method.
以下,舉出合成例、比較合成例、實施例及比較例來更詳細地說明本發明,但本發明並非被限定於該等實施例。 Hereinafter, synthesis examples, comparative synthesis examples, examples, and comparative examples are given to explain the present invention in more detail, but the present invention is not limited to these examples.
p-PDA:p-苯二胺 p-PDA: p-phenylenediamine
DDE:4,4’-氧代二苯胺 DDE: 4,4’-oxodiphenylamine
TFMB:2,2’-雙(三氟甲基)聯苯胺 TFMB: 2,2’-bis(trifluoromethyl)benzidine
BPTP:雙(4-胺基苯氧基)對苯二甲酸酯 BPTP: Bis (4-aminophenoxy) terephthalate
HFBAPP:2,2-雙[4-(4-胺基苯氧基)苯基]六氟丙烷 HFBAPP: 2,2-bis[4-(4-aminophenoxy)phenyl]hexafluoropropane
Bis-F:2,2-雙(4-胺基苯基)六氟丙烷 Bis-F: 2,2-bis(4-aminophenyl)hexafluoropropane
BTFDPE:4,4-氧雙[(3-三氟甲基)苯胺] BTFDPE: 4,4-oxybis[(3-trifluoromethyl)aniline]
6FAPB:4,4’-雙(4-胺基-2-三氟甲基苯氧基)聯苯 6FAPB: 4,4’-bis(4-amino-2-trifluoromethylphenoxy)biphenyl
FDA:9,9-雙(4-胺基苯基)茀 FDA: 9,9-bis(4-aminophenyl)sulfonate
TPDA:4,4'''-二胺基-p-三聯苯 TPDA: 4,4'''-diamino-p-terphenyl
a-ODPA:3,4’-氧代雙鄰苯二甲酸酐 a-ODPA: 3,4’-oxobisphthalic anhydride
6FDA:4,4’-(六氟異亞丙基)二鄰苯二甲酸酐 6FDA: 4,4’-(hexafluoroisopropylene) diphthalic anhydride
DPDOC:聯苯基-4,4’-二羧酸醯氯 DPDOC: Biphenyl-4,4’-dicarboxylic acid chloride
PMDA:焦蜜石酸二酐 PMDA: Pyromellitic dianhydride
CF3-BP-TMA:N,N’-[2,2’-雙(三氟甲基)聯苯基-4,4’-二基]雙(1,3-二氧-1,3-二氫異苯并呋喃-5-碳醯胺) CF3-BP-TMA: N,N'-[2,2'-bis(trifluoromethyl)biphenyl-4,4'-diyl]bis(1,3-diox-1,3-di Hydroisobenzofuran-5-carbamide)
BTDA:3,3’,4,4’-二苯甲酮四羧酸二酐 BTDA: 3,3’,4,4’-benzophenone tetracarboxylic dianhydride
BPDA:3,3’,4,4’-聯苯四羧酸二酐 BPDA: 3,3’,4,4’-biphenyltetracarboxylic dianhydride
BPTME:p-聯亞苯基雙(偏苯三甲酸單酯酸酐)(p-biphenylene-bis(trimellitic acid monoester acid anhydride)) BPTME: p-biphenylene-bis(trimellitic acid monoester acid anhydride)
MMA:甲基丙烯酸甲酯 MMA: methyl methacrylate
MAA:甲基丙烯酸 MAA: Methacrylic acid
HEMA:甲基丙烯酸2-羥基乙酯 HEMA: 2-hydroxyethyl methacrylate
AIBN:偶氮雙異丁腈 AIBN: Azobisisobutyronitrile
CHMI:環己基馬來醯亞胺 CHMI: Cyclohexylmaleimide
EPOLEAD GT-401:環氧化丁烷四羧酸肆-(3-環己基甲基)修飾ε-己內酯、DAICEL(股)製 EPOLEAD GT-401: Epoxidized butane tetracarboxylic acid 4-(3-cyclohexylmethyl) modified ε-caprolactone, manufactured by DAICEL (stock)
NMP:N-甲基-2-吡咯啶酮 NMP: N-methyl-2-pyrrolidone
PGMEA:丙二醇單甲基醚乙酸酯 PGMEA: Propylene Glycol Monomethyl Ether Acetate
BCS:丁基溶纖劑 BCS: Butyl cellosolve
聚合物之重量平均分子量(以下簡稱為Mw)及分子量分布之測定係使用日本分光(股)製GPC裝置(管柱:Shodex製KD801及KD805;溶離液:二甲基甲醯胺/LiBr.H2O(29.6mM)/H3PO4(29.6mM)/THF(0.1質量%);流量:1.0mL/分;管柱溫度:40℃;Mw:標準聚苯乙烯換算值)來進行。 The polymer's weight average molecular weight (hereinafter referred to as Mw) and molecular weight distribution were measured using a GPC device manufactured by JASCO Corporation (column: KD801 and KD805 manufactured by Shodex; eluate: dimethylformamide/LiBr.H) 2 O (29.6 mM)/H 3 PO 4 (29.6 mM)/THF (0.1% by mass); flow rate: 1.0 mL/min; column temperature: 40° C.; Mw: standard polystyrene conversion value).
依據以下之方法來合成實施例及比較例中使用的各種聚合物。 The various polymers used in the examples and comparative examples were synthesized according to the following methods.
尚,從所得到之含有聚合物的反應液中不會離析聚合物,而是如後述般,藉由稀釋反應液從而可調製樹脂基板形成用組成物或剝離層形成用組成物。 In addition, the polymer does not separate from the obtained reaction liquid containing the polymer, but the composition for forming a resin substrate or the composition for forming a release layer can be prepared by diluting the reaction liquid as described later.
將MMA7.20g(0.0719mol)、HEMA7.20g(0.0553mol)、CHMI10.8g(0.0603mol)、MAA4.32g(0.0502mol)、AIBN2.46g(0.0150mol)溶解於PGMEA46.9g中,藉由以60~100℃使其反應20小時而得到丙烯酸聚合物溶液(固形分濃度40質量%)。所得到之丙烯酸聚合物的Mn為3,800、Mw為7,300。 MMA7.20g (0.0719mol), HEMA7.20g (0.0553mol), CHMI10.8g (0.0603mol), MAA4.32g (0.0502mol), AIBN2.46g (0.0150mol) are dissolved in PGMEA46.9g, by It was made to react at 60-100 degreeC for 20 hours, and the acrylic polymer solution (solid content concentration 40 mass %) was obtained. The Mn of the obtained acrylic polymer was 3,800 and the Mw was 7,300.
將p-PDA20.3g(188mmol)與TPDA12.2g(46.9mmol)溶解於NMP617g中,冷卻至15℃後添加PMDA50.1g(230mmol),於氮環境下以50℃使其反應48小時。所得到之聚合物的Mw為82,100、分子量分布為2.7。 20.3g (188mmol) of p-PDA and 12.2g (46.9mmol) of TPDA were dissolved in NMP617g, after cooling to 15°C, PMDA50.1g (230mmol) was added, and the reaction was carried out at 50°C for 48 hours under a nitrogen atmosphere. The Mw of the obtained polymer was 82,100 and the molecular weight distribution was 2.7.
將p-PDA3.22g(29.8mmol)溶解於NMP88.2g中。於所得到之溶液中加入BPDA8.58g(29.2mmol),於氮環境下以23℃使其反應24小時。所得到之聚合物的Mw為107,300、分子量分布為4.6。 3.22 g (29.8 mmol) of p-PDA was dissolved in 88.2 g of NMP. 8.58 g (29.2 mmol) of BPDA was added to the obtained solution, and it was allowed to react at 23° C. for 24 hours under a nitrogen atmosphere. The Mw of the obtained polymer was 107,300 and the molecular weight distribution was 4.6.
將DDE1.74g(8.70mmol)溶解於NMP14.0g中。於所得到之溶液中加入CF3-BP-TMA1.17g(1.74mmol)與6FDA3.09g(6.96mmol),於氮環境下以23℃使其反應24小 時。所得到之聚合物的Mw為19,600、分子量分布為2.1。 Dissolve 1.74 g (8.70 mmol) of DDE in 14.0 g of NMP. Add 1.17 g (1.74 mmol) of CF3-BP-TMA and 6.09 g (6.96 mmol) of CF3-BP-TMA to the resulting solution, and let it react at 23°C for 24 hours under a nitrogen environment Time. The Mw of the obtained polymer was 19,600, and the molecular weight distribution was 2.1.
將HFBAPP2.82g(5.43mmol)溶解於NMP10.5g中。於所得到之溶液中加入a-ODPA1.69g(5.43mmol),於氮環境下以23℃使其反應24小時。所得到之聚合物的Mw為33,800、分子量分布為2.0。 2.82 g (5.43 mmol) of HFBAPP was dissolved in 10.5 g of NMP. 1.69 g (5.43 mmol) of a-ODPA was added to the obtained solution, and the reaction was carried out at 23° C. for 24 hours in a nitrogen atmosphere. The Mw of the obtained polymer was 33,800, and the molecular weight distribution was 2.0.
將HFBAPP1.62g(3.12mmol)溶解於NMP7.0g中。於所得到之溶液中加入6FDA1.38g(3.12mmol),於氮環境下以23℃使其反應24小時。所得到之聚合物的Mw為56,600、分子量分布為1.8。 1.62 g (3.12 mmol) of HFBAPP was dissolved in 7.0 g of NMP. To the obtained solution, 1.38 g (3.12 mmol) of 6FDA was added, and the reaction was carried out at 23° C. for 24 hours in a nitrogen atmosphere. The Mw of the obtained polymer was 56,600 and the molecular weight distribution was 1.8.
將BTFDPE1.92g(5.70mmol)溶解於NMP35.6g中。於所得到之溶液中加入BPTME2.99g(5.59mmol),於氮環境下以23℃使其反應24小時。所得到之聚合物的Mw為38,300、分子量分布為2.3。 1.92 g (5.70 mmol) of BTFDPE was dissolved in 35.6 g of NMP. BPTME 2.99 g (5.59 mmol) was added to the obtained solution, and it was allowed to react at 23° C. for 24 hours in a nitrogen environment. The Mw of the obtained polymer was 38,300 and the molecular weight distribution was 2.3.
將BPTP1.67g(4.80mmol)溶解於NMP35.8g中。於所得到之溶液中加入CF3-BP-TMA3.21g(4.78mmol),於氮環境下以23℃使其反應24小時。所得到之聚合物的Mw為 7,300、分子量分布為1.9。 1.67 g (4.80 mmol) of BPTP was dissolved in 35.8 g of NMP. 3.21 g (4.78 mmol) of CF3-BP-TMA was added to the obtained solution, and it was allowed to react at 23° C. for 24 hours under a nitrogen atmosphere. The Mw of the obtained polymer is 7,300, molecular weight distribution is 1.9.
將HFBAPP1.70g(3.3mmol)溶解於NMP17.6g中。於所得到之溶液中加入PMDA0.70g(3.2mmol),於氮環境下以23℃使其反應24小時。所得到之聚合物的Mw為48,300、分子量分布為2.6。 1.70 g (3.3 mmol) of HFBAPP was dissolved in 17.6 g of NMP. 0.70 g (3.2 mmol) of PMDA was added to the obtained solution, and it was allowed to react at 23° C. for 24 hours under a nitrogen atmosphere. The Mw of the obtained polymer was 48,300, and the molecular weight distribution was 2.6.
將Bis-F1.46g(4.4mmol)溶解於NMP17.6g中。於所得到之溶液中加入PMDA0.93g(4.3mmol),於氮環境下以23℃使其反應24小時。所得到之聚合物的Mw為16,000、分子量分布為1.6。 1.46 g (4.4 mmol) of Bis-F was dissolved in 17.6 g of NMP. 0.93 g (4.3 mmol) of PMDA was added to the obtained solution, and it was allowed to react at 23° C. for 24 hours under a nitrogen atmosphere. The Mw of the obtained polymer was 16,000 and the molecular weight distribution was 1.6.
將TFMB2.86g(8.9mmol)溶解於NMP35.2g中。於所得到之溶液中加入PMDA1.95g(8.9mmol),於氮環境下以23℃使其反應24小時。所得到之聚合物的Mw為70,300、分子量分布為1.7。 2.86 g (8.9 mmol) of TFMB was dissolved in 35.2 g of NMP. PMDA 1.95 g (8.9 mmol) was added to the obtained solution, and it was allowed to react at 23° C. for 24 hours under a nitrogen atmosphere. The Mw of the obtained polymer was 70,300, and the molecular weight distribution was 1.7.
將TFMB1.18g(3.7mmol)與p-PDA0.93g(8.6mmol)溶解於NMP35.2g中。於所得到之溶液中加入PMDA2.69g(12.3mmol),於氮環境下以23℃使其反應24小 時。所得到之聚合物的Mw為60,700、分子量分布為3.3。 Dissolve 1.18 g (3.7 mmol) of TFMB and 0.93 g (8.6 mmol) of p-PDA in 35.2 g of NMP. Add 2.69 g (12.3 mmol) of PMDA to the obtained solution, and make it react at 23°C for 24 hours in a nitrogen environment Time. The Mw of the obtained polymer was 60,700, and the molecular weight distribution was 3.3.
將6FAPB2.16g(5.04mmol)溶解於NMP35.2g中。於所得到之溶液中加入BPTME2.64g(4.94mmol),於氮環境下以23℃使其反應24小時。所得到之聚合物的Mw為87,700、分子量分布為3.3。 2.16 g (5.04 mmol) of 6FAPB was dissolved in 35.2 g of NMP. 2.64 g (4.94 mmol) of BPTME was added to the obtained solution, and it was allowed to react at 23° C. for 24 hours in a nitrogen environment. The Mw of the obtained polymer was 87,700, and the molecular weight distribution was 3.3.
將HFBAPP2.34g(4.51mmol)溶解於NMP26.4g中,並添加吡啶0.90g(11.28mmol)。於所得到之溶液中加入DPDOC1.26g(4.51mmol),於氮環境下以23℃使其反應24小時。之後,將所得到之溶液投入純水500mL。濾取所得到之沉澱物後,以70℃減壓乾燥24小時而得到目標的聚醯胺P1。所得到之聚合物的Mw為88,200、分子量分布為1.8。 2.34 g (4.51 mmol) of HFBAPP was dissolved in 26.4 g of NMP, and 0.90 g (11.28 mmol) of pyridine was added. To the obtained solution, 1.26 g (4.51 mmol) of DPDOC was added, and the reaction was carried out at 23° C. for 24 hours in a nitrogen environment. After that, the obtained solution was poured into 500 mL of pure water. After filtering the obtained precipitate, it dried under reduced pressure at 70 degreeC for 24 hours, and obtained the target polyamide P1. The Mw of the obtained polymer was 88,200, and the molecular weight distribution was 1.8.
將FDA1.56g(4.47mmol)溶解於NMP7.0g中。於所得到之溶液中加入BTDA1.44g(4.47mmol),於氮環境下以23℃使其反應24小時。所得到之聚合物的Mw為67,300、分子量分布為2.0。 Dissolve FDA1.56g (4.47mmol) in NMP7.0g. 1.44 g (4.47 mmol) of BTDA was added to the obtained solution, and it was allowed to react at 23° C. for 24 hours in a nitrogen environment. The Mw of the obtained polymer was 67,300, and the molecular weight distribution was 2.0.
將p-PDA0.98g(9.02mmol)溶解於NMP36.0g中。於所得到之溶液中加入BTDA3.03g(9.39mmol),於氮環境下以23℃使其反應24小時。所得到之聚合物的Mw為67,600、分子量分布為1.8。 0.98 g (9.02 mmol) of p-PDA was dissolved in 36.0 g of NMP. 3.03 g (9.39 mmol) of BTDA was added to the obtained solution, and it was allowed to react at 23° C. for 24 hours in a nitrogen atmosphere. The Mw of the obtained polymer was 67,600, and the molecular weight distribution was 1.8.
依據以下之方法來調製樹脂基板形成用組成物。 The composition for forming a resin substrate was prepared according to the following method.
於合成例S1所得到之反應液10g中,添加GT-401 0.61g與PGMEA5.06g,以23℃攪拌24小時來調製樹脂基板形成用組成物F1。 To 10 g of the reaction liquid obtained in Synthesis Example S1, 0.61 g of GT-401 and 5.06 g of PGMEA were added, and the mixture was stirred at 23° C. for 24 hours to prepare composition F1 for forming a resin substrate.
將合成例S2所得到之反應液直接使用作為樹脂基板形成用組成物F2。 The reaction liquid obtained in Synthesis Example S2 was directly used as the composition F2 for forming a resin substrate.
將合成例S3所得到之反應液直接使用作為樹脂基板形成用組成物F3。 The reaction liquid obtained in Synthesis Example S3 was directly used as the composition F3 for forming a resin substrate.
於放入四氯化碳100g的茄型燒瓶中,添加Zeonor(註冊商標)1020R(日本Zeon(股)製、環烯烴聚合物樹脂)10g及 GT-401 3g。將該溶液於氮環境下攪拌24小時並溶解來調製樹脂基板形成用組成物F4。 In an eggplant-shaped flask containing 100 g of carbon tetrachloride, add 10 g of Zeonor (registered trademark) 1020R (manufactured by Zeon Co., Ltd., cycloolefin polymer resin) and GT-401 3g. This solution was stirred and dissolved in a nitrogen atmosphere for 24 hours to prepare composition F4 for forming a resin substrate.
於放入四氯化碳100g的茄型燒瓶中,添加Zeonor(註冊商標)1060R(日本Zeon(股)製、環烯烴聚合物樹脂)10g。將該溶液於氮環境下攪拌24小時並溶解來調製樹脂基板形成用組成物F5。 Into an eggplant-shaped flask containing 100 g of carbon tetrachloride, 10 g of Zeonor (registered trademark) 1060R (manufactured by Zeon Co., Ltd., cycloolefin polymer resin) was added. This solution was stirred and dissolved in a nitrogen atmosphere for 24 hours to prepare composition F5 for forming a resin substrate.
於合成例L1所得到之反應液中,加入BCS與NMP,以使聚合物濃度成為5質量%、BCS成為20質量%之方式來做稀釋,而得到剝離層形成用組成物L1。 To the reaction solution obtained in Synthesis Example L1, BCS and NMP were added to dilute the polymer concentration to 5 mass% and BCS to 20 mass% to obtain a release layer forming composition L1.
除了分別使用合成例L2~L10所得到之反應液來替代合成例L1所得到之反應液以外,以與實施例1-1相同之方法,而得到剝離層形成用組成物L2~L10。 Except that the reaction solutions obtained in Synthesis Examples L2 to L10 were used instead of the reaction solutions obtained in Synthesis Example L1, the same method as in Example 1-1 was used to obtain release layer forming compositions L2 to L10.
於合成例P1所得到之聚醯胺0.5g中,加入BCS與NMP並使其溶解,以使聚合物濃度成為5質量%、BCS成為20質量%之方式來做稀釋,而得到剝離層形成用組成物P1。 To 0.5 g of the polyamide obtained in Synthesis Example P1, BCS and NMP were added and dissolved, and diluted so that the polymer concentration became 5 mass% and BCS 20 mass%, to obtain a release layer formation Composition P1.
於比較合成例HL1所得到之反應液中,加入BCS與NMP,以使聚合物濃度成為5質量%、BCS成為20質量%之方式來做稀釋,而得到剝離層形成用組成物HL1。 To the reaction solution obtained in Comparative Synthesis Example HL1, BCS and NMP were added, and the polymer concentration was diluted so that the polymer concentration was 5 mass% and BCS was 20 mass%, thereby obtaining a release layer forming composition HL1.
於比較合成例HL2所得到之反應液中,加入BCS與NMP,以使聚合物濃度成為5質量%、BCS成為20質量%之方式來做稀釋,而得到剝離層形成用組成物HL2。 To the reaction solution obtained in Comparative Synthesis Example HL2, BCS and NMP were added to dilute the polymer concentration to 5 mass% and BCS to 20 mass% to obtain a release layer forming composition HL2.
使用旋轉塗佈機(條件:以旋轉數3,000rpm下約30秒),將實施例1-1所得到之剝離層形成用組成物L1塗佈於作為玻璃基體之100mm×100mm玻璃基板(以下相同)之上。 Using a spin coater (condition: about 30 seconds at a rotation speed of 3,000 rpm), the composition L1 for forming a peeling layer obtained in Example 1-1 was applied to a glass substrate of 100 mm×100 mm (the same below) ) Above.
然後,使用加熱板以80℃將所得到之塗膜加熱10分鐘,之後,使用烘箱以300℃加熱30分鐘,並將加熱溫度昇溫至400℃為止(10℃/分),進而以400℃加熱30分鐘,於玻璃基板上形成厚度約0.1μm的剝離層,而得到附有剝離層的玻璃基板。尚,於昇溫之間,不從烘箱取出玻璃基板,而是在烘箱內加熱。 Then, use a hot plate to heat the obtained coating film at 80°C for 10 minutes, and then use an oven to heat at 300°C for 30 minutes, and increase the heating temperature to 400°C (10°C/min), and then heat it at 400°C In 30 minutes, a peeling layer with a thickness of about 0.1 μm was formed on the glass substrate, and a glass substrate with a peeling layer was obtained. Still, during the temperature rise, the glass substrate is not taken out from the oven, but is heated in the oven.
使用旋轉塗佈機(條件:以旋轉數500rpm下約10秒),將樹脂基板形成用組成物F1塗佈於玻璃基板上的 剝離層(樹脂薄膜)之上。然後,使用加熱板以80℃將所得到之塗膜加熱10分鐘,之後,使用加熱板以230℃加熱30分鐘,於剝離層上形成厚度約5μm的樹脂基板,而得到附有樹脂基板˙剝離層的玻璃基板。之後,使用紫外可視分光光度計(島津製作所(股)製UV-2600)來測定光穿透率之結果,樹脂基板係顯示於400nm下為80%以上的穿透率。 Using a spin coater (condition: about 10 seconds at a rotation speed of 500 rpm), the composition F1 for forming a resin substrate was coated on the glass substrate On the release layer (resin film). Then, use a hot plate to heat the resulting coating film at 80°C for 10 minutes, and then use a hot plate to heat at 230°C for 30 minutes to form a resin substrate with a thickness of about 5 μm on the release layer, and obtain a resin substrate with peeling Layer of glass substrate. After that, using an ultraviolet visible spectrophotometer (Shimadzu Corporation UV-2600) to measure the light transmittance, the resin substrate showed a transmittance of 80% or more at 400 nm.
除了使用實施例1-2~1-5所得到之剝離層形成用組成物L2~L5來替代實施例1-1所得到之剝離層形成用組成物L1以外,以與實施例2-1相同之方法來形成剝離層及樹脂基板,從而製作附有剝離層的玻璃基板及附有樹脂基板˙剝離層的玻璃基板。 Except that the release layer forming composition L2 to L5 obtained in Examples 1-2 to 1-5 were used instead of the release layer forming composition L1 obtained in Example 1-1, the same as in Example 2-1 The method to form a peeling layer and a resin substrate to produce a glass substrate with a peeling layer and a glass substrate with a resin substrate ˙ peeling layer.
除了使用實施例1-6所得到之剝離層形成用組成物L6來替代實施例1-1所得到之剝離層形成用組成物L1以外,以與實施例2-1相同之方法來形成剝離層,而得到附有剝離層的玻璃基板。 The release layer was formed in the same manner as in Example 2-1 except that the release layer forming composition L6 obtained in Example 1-6 was used instead of the release layer forming composition L1 obtained in Example 1-1. , And obtain a glass substrate with a peeling layer.
接下來,使用棒塗佈機(間隙:250μm),將樹脂基板形成用組成物F2塗佈於上述所得到之玻璃基板上的剝離層(樹脂薄膜)之上。然後,使用加熱板以80℃將所得到之塗膜加熱30分鐘,之後,使用烘箱以140℃加熱30分鐘,將加熱溫度昇溫至210℃(10℃/分、以下相同),並以 210℃加熱30分鐘,將加熱溫度昇溫至300℃,再以300℃加熱30分鐘,將加熱溫度昇溫至400℃,以400℃加熱60分鐘,於剝離層上形成厚度約20μm的樹脂基板,而得到附有樹脂基板˙剝離層的玻璃基板。尚,於昇溫之間,不從烘箱取出玻璃基板,而是在烘箱內加熱。 Next, using a bar coater (gap: 250 μm), the resin substrate forming composition F2 was applied on the release layer (resin film) on the glass substrate obtained above. Then, use a hot plate to heat the obtained coating film at 80°C for 30 minutes, and then use an oven to heat at 140°C for 30 minutes to increase the heating temperature to 210°C (10°C/min, the same below), and Heating at 210°C for 30 minutes, raising the heating temperature to 300°C, then heating at 300°C for 30 minutes, raising the heating temperature to 400°C, and heating at 400°C for 60 minutes to form a resin substrate with a thickness of about 20μm on the release layer. Obtained a glass substrate with a resin substrate and a peeling layer. Still, during the temperature rise, the glass substrate is not taken out from the oven, but is heated in the oven.
除了使用實施例1-7所得到之剝離層形成用組成物L7來替代實施例1-1所得到之剝離層形成用組成物L1以外,以與實施例2-1相同之方法來形成剝離層,而得到附有剝離層的玻璃基板。 The release layer was formed in the same manner as in Example 2-1 except that the release layer forming composition L7 obtained in Example 1-7 was used instead of the release layer forming composition L1 obtained in Example 1-1 , And obtain a glass substrate with a peeling layer.
接下來,使用棒塗佈機(間隙:250μm),將樹脂基板形成用組成物F3塗佈於上述所得到之玻璃基板上的剝離層(樹脂薄膜)之上。然後,使用加熱板以80℃將所得到之塗膜加熱30分鐘,之後,使用烘箱以140℃加熱30分鐘,將加熱溫度昇溫至210℃為止(2℃/分、以下相同),並以210℃加熱30分鐘,將加熱溫度昇溫至300℃為止,再以300℃加熱30分鐘,將加熱溫度昇溫至400℃為止,以400℃加熱60分鐘,於剝離層上形成厚度約20μm的樹脂基板,而得到附有樹脂基板˙剝離層的玻璃基板。尚,於昇溫之間,不從烘箱取出玻璃基板,而是在烘箱內加熱。 Next, using a bar coater (gap: 250 μm), the composition F3 for forming a resin substrate was applied on the release layer (resin film) on the glass substrate obtained above. Then, the obtained coating film was heated at 80°C for 30 minutes using a hot plate, and then heated at 140°C for 30 minutes in an oven, and the heating temperature was increased to 210°C (2°C/min, the same below), and then heated to 210°C. Heating at ℃ for 30 minutes, raising the heating temperature to 300°C, then heating at 300°C for 30 minutes, raising the heating temperature to 400°C, heating at 400°C for 60 minutes, forming a resin substrate with a thickness of about 20μm on the release layer, The result is a glass substrate with a resin substrate and a peeling layer. Still, during the temperature rise, the glass substrate is not taken out from the oven, but is heated in the oven.
除了使用實施例1-8所得到之剝離層形成用組成物L8 來替代實施例1-1所得到之剝離層形成用組成物L1以外,以與實施例2-6相同之方法來形成剝離層及樹脂基板,從而製作附有剝離層的玻璃基板及附有樹脂基板˙剝離層的玻璃基板。 Except for using the release layer forming composition L8 obtained in Examples 1-8 In place of the release layer forming composition L1 obtained in Example 1-1, the release layer and the resin substrate were formed in the same manner as in Example 2-6 to produce a glass substrate with a release layer and a resin substrate. Substrate ˙ The glass substrate of the peeling layer.
除了使用實施例1-8所得到之剝離層形成用組成物L8來替代實施例1-1所得到之剝離層形成用組成物L1以外,以與實施例2-7相同之方法來形成剝離層及樹脂基板,從而製作附有剝離層的玻璃基板及附有樹脂基板˙剝離層的玻璃基板。 The release layer was formed in the same manner as in Example 2-7, except that the release layer forming composition L8 obtained in Example 1-8 was used instead of the release layer forming composition L1 obtained in Example 1-1. And a resin substrate to produce a glass substrate with a peeling layer and a glass substrate with a resin substrate and a peeling layer.
除了使用實施例1-9所得到之剝離層形成用組成物L9來替代實施例1-1所得到之剝離層形成用組成物L1以外,以與實施例2-7相同之方法來形成剝離層及樹脂基板,從而製作附有剝離層的玻璃基板及附有樹脂基板˙剝離層的玻璃基板。 The release layer was formed in the same manner as in Example 2-7, except that the release layer forming composition L9 obtained in Example 1-9 was used instead of the release layer forming composition L1 obtained in Example 1-1. And a resin substrate to produce a glass substrate with a peeling layer and a glass substrate with a resin substrate and a peeling layer.
除了使用實施例1-10所得到之剝離層形成用組成物L10來替代實施例1-1所得到之剝離層形成用組成物L1以外,以與實施例2-6相同之方法來形成剝離層及樹脂基板,從而製作附有剝離層的玻璃基板及附有樹脂基板˙剝 離層的玻璃基板。 The release layer was formed in the same manner as in Example 2-6, except that the release layer forming composition L10 obtained in Example 1-10 was used instead of the release layer forming composition L1 obtained in Example 1-1. And resin substrate to produce glass substrate with peeling layer and resin substrate with peeling Separate glass substrate.
除了使用實施例1-10所得到之剝離層形成用組成物L10來替代實施例1-1所得到之剝離層形成用組成物L1以外,以與實施例2-7相同之方法來形成剝離層及樹脂基板,從而製作附有剝離層的玻璃基板及附有樹脂基板˙剝離層的玻璃基板。 The release layer was formed in the same manner as in Example 2-7, except that the release layer forming composition L10 obtained in Example 1-10 was used instead of the release layer forming composition L1 obtained in Example 1-1. And a resin substrate to produce a glass substrate with a peeling layer and a glass substrate with a resin substrate and a peeling layer.
使用旋轉塗佈機(條件:以旋轉數3,000rpm下約30秒),將實施例1-11所得到之剝離層形成用組成物P1塗佈於作為玻璃基體之100mm×100mm玻璃基板之上。 Using a spin coater (condition: about 30 seconds at a rotation speed of 3,000 rpm), the composition P1 for forming a peeling layer obtained in Example 1-11 was coated on a glass substrate of 100 mm×100 mm as a glass substrate.
然後,使用加熱板以80℃將所得到之塗膜加熱10分鐘,之後,使用烘箱以300℃加熱30分鐘,於玻璃基板上形成厚度約0.1μm的剝離層,而得到附有剝離層的玻璃基板。 Then, the obtained coating film was heated at 80°C for 10 minutes using a hot plate, and then heated at 300°C for 30 minutes in an oven to form a peeling layer with a thickness of about 0.1 μm on the glass substrate, thereby obtaining a glass with a peeling layer Substrate.
接下來,以與實施例2-1相同之方法來形成樹脂基板,而得到附有樹脂基板˙剝離層的玻璃基板。 Next, a resin substrate was formed by the same method as in Example 2-1, and a glass substrate with a resin substrate ˙ peeling layer was obtained.
使用實施例1-8所得到之剝離層形成用組成物L8,以與實施例2-1相同之方法來形成剝離層,而得到附有剝離層的玻璃基板。 Using the composition L8 for forming a peeling layer obtained in Example 1-8, a peeling layer was formed in the same manner as in Example 2-1 to obtain a glass substrate with a peeling layer.
之後,立即使用旋轉塗佈機(條件:以旋轉數200rpm下約15秒),將樹脂基板形成用組成物F4塗佈於上述玻璃基板上的剝離層(樹脂薄膜)之上。使用加熱板以80℃將所得到之塗膜加熱2分鐘,之後,使用加熱板以230℃加熱30分鐘,於剝離層上形成厚度約3μm的樹脂基板,而得到附有樹脂基板˙剝離層的玻璃基板。之後,使用紫外可視分光光度計(島津製作所(股)製UV-2600)來測定光穿透率之結果,樹脂基板係顯示於400nm下為80%以上的穿透率。 Immediately after that, using a spin coater (condition: about 15 seconds at a rotation speed of 200 rpm), the resin substrate forming composition F4 was applied on the release layer (resin film) on the glass substrate. Use a hot plate to heat the obtained coating film at 80°C for 2 minutes, and then use a hot plate to heat at 230°C for 30 minutes to form a resin substrate with a thickness of about 3 μm on the release layer, and obtain a resin substrate with a release layer Glass base board. After that, using an ultraviolet visible spectrophotometer (Shimadzu Corporation UV-2600) to measure the light transmittance, the resin substrate showed a transmittance of 80% or more at 400 nm.
除了使用實施例1-9所得到之剝離層形成用組成物L9來替代實施例1-8所得到之剝離層形成用組成物L8以外,以與實施例2-14相同之方法來製作剝離層及樹脂基板,而得到附有剝離層的玻璃基板及附有樹脂基板˙剝離層的玻璃基板。 The release layer was produced in the same manner as in Example 2-14, except that the release layer forming composition L9 obtained in Example 1-9 was used instead of the release layer forming composition L8 obtained in Example 1-8. And a resin substrate to obtain a glass substrate with a peeling layer and a glass substrate with a resin substrate and a peeling layer.
使用實施例1-8所得到之剝離層形成用組成物L8,以與實施例2-1相同之方法來形成剝離層,而得到附有剝離層的玻璃基板。 Using the composition L8 for forming a peeling layer obtained in Example 1-8, a peeling layer was formed in the same manner as in Example 2-1 to obtain a glass substrate with a peeling layer.
之後,立即使用旋轉塗佈機(條件:以旋轉數200rpm下約15秒),將樹脂基板形成用組成物F5塗佈於上述玻璃基板上的剝離層(樹脂薄膜)之上。使用加熱板以80℃將所得到之塗膜加熱2分鐘,之後,使用加熱板以230℃加熱30 分鐘,於剝離層上形成厚度約3μm的樹脂基板,而得到附有樹脂基板˙剝離層的玻璃基板。之後,使用紫外可視分光光度計(島津製作所(股)製UV-2600)來測定光穿透率之結果,樹脂基板係顯示於400nm下為80%以上的穿透率。 Immediately after that, using a spin coater (condition: about 15 seconds at a rotation speed of 200 rpm), the resin substrate forming composition F5 was applied on the release layer (resin film) on the glass substrate. Use a hot plate to heat the obtained coating film at 80°C for 2 minutes, and then use a hot plate to heat at 230°C for 30 In minutes, a resin substrate with a thickness of about 3μm is formed on the peeling layer, and a glass substrate with a resin substrate ˙ peeling layer is obtained. After that, using an ultraviolet visible spectrophotometer (Shimadzu Corporation UV-2600) to measure the light transmittance, the resin substrate showed a transmittance of 80% or more at 400 nm.
除了使用實施例1-9所得到之剝離層形成用組成物L9來替代實施例1-8所得到之剝離層形成用組成物L8以外,以與實施例2-16相同之方法來製作剝離層及樹脂基板,而得到附有剝離層的玻璃基板及附有樹脂基板˙剝離層的玻璃基板。 The release layer was produced in the same manner as in Example 2-16, except that the release layer forming composition L9 obtained in Example 1-9 was used instead of the release layer forming composition L8 obtained in Example 1-8. And a resin substrate to obtain a glass substrate with a peeling layer and a glass substrate with a resin substrate and a peeling layer.
除了使用比較例1-1所得到之剝離層形成用組成物HL1來替代實施例1-1所得到之剝離層形成用組成物L1以外,以與實施例2-1相同之方法來形成剝離層及樹脂基板,而得到附有剝離層的玻璃基板及附有樹脂基板˙剝離層的玻璃基板。 The release layer was formed in the same manner as in Example 2-1 except that the release layer forming composition HL1 obtained in Comparative Example 1-1 was used instead of the release layer forming composition L1 obtained in Example 1-1 And a resin substrate to obtain a glass substrate with a peeling layer and a glass substrate with a resin substrate and a peeling layer.
除了使用比較例1-1所得到之剝離層形成用組成物HL1來替代實施例1-1所得到之剝離層形成用組成物L1以外,以與實施例2-7相同之方法來形成剝離層及樹脂基板,而得到附有剝離層的玻璃基板及附有樹脂基板˙剝離層的玻 璃基板。 The release layer was formed in the same manner as in Example 2-7, except that the release layer forming composition HL1 obtained in Comparative Example 1-1 was used instead of the release layer forming composition L1 obtained in Example 1-1. And a resin substrate to obtain a glass substrate with a peeling layer and a glass substrate with a resin substrate ˙ peeling layer Glass substrate.
除了使用比較例1-2所得到之剝離層形成用組成物HL2來替代實施例1-1所得到之剝離層形成用組成物L1以外,以與實施例2-1相同之方法來形成剝離層及樹脂基板,而得到附有剝離層的玻璃基板及附有樹脂基板˙剝離層的玻璃基板。 The release layer was formed in the same manner as in Example 2-1 except that the release layer forming composition HL2 obtained in Comparative Example 1-2 was used instead of the release layer forming composition L1 obtained in Example 1-1 And a resin substrate to obtain a glass substrate with a peeling layer and a glass substrate with a resin substrate and a peeling layer.
藉由下述方法,對於上述實施例2-1~2-17及比較例2-1~2-3所得到之附有剝離層的玻璃基板來確認剝離層與玻璃基板之剝離性;對於附有樹脂基板˙剝離層的玻璃基板則確認剝離層與樹脂基板之剝離性。 The peelability of the peeling layer and the glass substrate was confirmed for the glass substrates with the peeling layer obtained in the foregoing Examples 2-1 to 2-17 and Comparative Examples 2-1 to 2-3 by the following method; For glass substrates with resin substrates and peeling layers, check the peelability of the peeling layer and the resin substrate.
將實施例2-1~2-17及比較例2-1~2-3所得到之附有剝離層的玻璃基板上的剝離層、以及附有樹脂基板˙剝離層的玻璃基板上的剝離層及樹脂基板交叉切割(縱橫2mm間隔、以下相同),並進行25格的塊切。即,藉由此交叉切割,形成25個2mm見方的方格目。 The peeling layer on the glass substrate with a peeling layer obtained in Examples 2-1 to 2-17 and Comparative Examples 2-1 to 2-3, and the peeling layer on the glass substrate with a resin substrate and a peeling layer And the resin substrate is cross-cut (2mm in vertical and horizontal, the same below), and 25 blocks are cut. That is, by this cross cutting, 25 square meshes of 2 mm square are formed.
然後,將黏著膠帶貼附於此25格塊切部分,並剝除該膠帶基於以下之基準(5B~0B、B、A、AA)來評估剝離之程度。 Then, attach the adhesive tape to the 25-block cut part, and peel off the tape to evaluate the degree of peeling based on the following benchmarks (5B~0B, B, A, AA).
進而,於全部為經剝離的基板之中,使用實施例2-14~2-17所製作的附有樹脂基板˙剝離層的玻璃基板來實施剝離力評估試驗。試驗方法係使用刀片以貫穿之方式切入至樹脂基板的背面,來使附有樹脂基板˙剝離層的玻璃基板的樹脂基板成為25mm×50mm寬的長方形,以製成長條。進而,於製作的長條上黏貼賽珞凡膠帶(NichibanCT-24)後,使用Autograph AG-500N(島津製作所(股)製),相對於基板的面以90度,即,朝垂直方向進行剝離來測定剝離力,並將100%剝離(全部剝離)、尚且剝離力為未滿0.1N/25mm者設為AAA。 Furthermore, among all the peeled substrates, the glass substrates with the resin substrates and peeling layers produced in Examples 2-14 to 2-17 were used to perform a peeling force evaluation test. The test method is to use a blade to cut through the back of the resin substrate to make the resin substrate of the glass substrate with the resin substrate ˙ peeling layer into a rectangle with a width of 25 mm × 50 mm to form a long strip. Furthermore, after pasting Nichiban CT-24 on the manufactured strip, using Autograph AG-500N (manufactured by Shimadzu Corporation), it was peeled off at 90 degrees with respect to the surface of the substrate, that is, in the vertical direction. The peeling force was measured, and 100% peeling (full peeling), and the peeling force was less than 0.1N/25mm as AAA.
將以上之結果表示於表1。 The above results are shown in Table 1.
5B:0%剝離(無剝離) 5B: 0% peeling (no peeling)
4B:未滿5%的剝離 4B: Less than 5% peel
3B:5~未滿15%的剝離 3B: 5 to less than 15% peeling
2B:15~未滿35%的剝離 2B: 15 to less than 35% peeling
1B:35~未滿65%的剝離 1B: 35 to less than 65% peeling
0B:65%~未滿80%的剝離 0B: 65% to less than 80% peeling
B:80%~未滿95%的剝離 B: 80% to less than 95% peeling
A:95%~未滿100%的剝離 A: 95% to less than 100% peeling
AA:100%剝離(全部剝離) AA: 100% peeling (all peeling)
AAA:100%剝離且剝離力為未滿0.1N/25mm AAA: 100% peeling and peeling force is less than 0.1N/25mm
如表1所表示般,可確認實施例2-1~2-17的剝離層係與玻璃基板之密著性為優異、且與樹脂膜為輕易地剝落。另一方面,可確認比較例2-1~2-3的剝離層雖與玻璃基板之密著性為優異,但與樹脂基板之剝離性為差。 As shown in Table 1, it was confirmed that the peeling layer system of Examples 2-1 to 2-17 had excellent adhesion to the glass substrate and easily peeled off from the resin film. On the other hand, it can be confirmed that the peeling layer of Comparative Examples 2-1 to 2-3 has excellent adhesion to the glass substrate, but poor peelability to the resin substrate.
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Also Published As
| Publication number | Publication date |
|---|---|
| TW201835158A (en) | 2018-10-01 |
| KR20190038846A (en) | 2019-04-09 |
| CN109476913A (en) | 2019-03-15 |
| WO2018025955A1 (en) | 2018-02-08 |
| KR102376154B1 (en) | 2022-03-18 |
| JPWO2018025955A1 (en) | 2019-06-13 |
| CN109476913B (en) | 2022-03-01 |
| JP7135857B2 (en) | 2022-09-13 |
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