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TWI565583B - A manufacturing method of an edge protective optical film and its product - Google Patents

A manufacturing method of an edge protective optical film and its product Download PDF

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TWI565583B
TWI565583B TW103101733A TW103101733A TWI565583B TW I565583 B TWI565583 B TW I565583B TW 103101733 A TW103101733 A TW 103101733A TW 103101733 A TW103101733 A TW 103101733A TW I565583 B TWI565583 B TW I565583B
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film
optical film
optical
edge protection
edge
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TW201529289A (en
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李俊欣
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玉山精密塗佈股份有限公司
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一種製造具邊緣保護功能之光學膜片的方法及產品 Method and product for manufacturing optical film with edge protection function

本發明係一種製造具邊緣保護功能之光學膜片的方法及產品,主要目的為防止在生產、包裝及運送等過程中,光學膜片因震動、碰撞及摩擦等因素而使其邊緣脫膠、溢膠或受到空氣中之粉塵及雜質污染,造成光學膜片與螢幕面板間的異物產生散射等外觀缺點外,也會有貼合不平整或包裹氣泡等問題,而發生供應商和客戶之間的客訴。光學膜片邊緣的污染是產品良率的殺手、會導致製造成本增加及客戶退貨之損失。 The invention relates to a method and a product for manufacturing an optical film with edge protection function, and the main purpose thereof is to prevent the optical film from being degummed and overflowed due to vibration, collision and friction during production, packaging and transportation. If the glue is contaminated by dust and impurities in the air, causing appearance defects such as scattering of foreign matter between the optical film and the screen panel, there may be problems such as unevenness or wrapping bubbles, which may occur between the supplier and the customer. Customer Complaint. Contamination at the edge of the optical film is a killer of product yield, resulting in increased manufacturing costs and lost customer returns.

上述之光學膜片主要應用於行動電話、平板電腦、觸控螢幕、數位相機等影像顯示之液晶面板所使用之表面防爆膜,其目的在提供一種不致降低液晶顯示器之畫質,又可賦予抗眩性、抗刮傷性及抗玻璃爆裂功能之光學膜片。 The optical film described above is mainly applied to a surface explosion-proof film used for a liquid crystal panel such as a mobile phone, a tablet computer, a touch screen, a digital camera, etc., and the purpose thereof is to provide an image resistance without lowering the quality of the liquid crystal display. Optical film with glare, scratch resistance and glass burst resistance.

由於科技進步,一般電子設備通常會具有一螢幕來顯示其運作之狀態,而目前是以液晶螢幕為主流。液晶螢幕的優點為薄型、重量輕及具有競爭力的價格;但缺點是其表面較不耐刮,且容易因撞擊使玻璃破裂其碎片飛濺而使人受傷,所以通常會使用一光學膜片將之貼在螢幕的表面或內層,進而提高其耐刮及防撞擊之保護功能,即使玻璃破裂也只會 有裂紋,其玻璃碎片不會脫離本體而使人受傷。上述保護螢幕之光學膜片主要應用於行動電話、平板電腦、觸控螢幕、數位相機或各式顯示螢幕之液晶面板,其目的在提供一種不致降低液晶顯示器之畫質,又可賦予抗眩性、抗刮傷性及抗爆性功能之光學膜片。 Due to advances in technology, general electronic devices usually have a screen to show the state of their operation, and currently the LCD screen is the mainstream. LCD screens have the advantages of thinness, light weight and competitive price; but the disadvantage is that the surface is less scratch-resistant, and it is easy to cause the glass to rupture and its fragments are splashed and injured, so an optical film will usually be used. It is attached to the surface or inner layer of the screen to improve its scratch and impact protection. Even if the glass breaks, it will only There are cracks, and the glass fragments do not get out of the body and cause injury. The above-mentioned optical film for protecting the screen is mainly applied to a mobile phone, a tablet computer, a touch screen, a digital camera or a liquid crystal panel of various display screens, and the purpose thereof is to provide an image quality without impairing the liquid crystal display and imparting anti-glare property. Optical film with anti-scratch and anti-knocking functions.

再者,為了避免在戶外或是強光下照射液晶螢幕而產生眩光,亦會在光學膜片塗布抗眩層(anti-glare,AG)、抗反射層(anti-reflection,AR)、低反射層(low-reflection,LR)或延遲膜(retardation film)來消除環境光的反射,改善高反射率及提高對比。 Furthermore, in order to avoid glare caused by illuminating the liquid crystal screen outdoors or under strong light, anti-glare (AG), anti-reflection (AR), and low reflection are also applied to the optical film. Low-reflection (LR) or retardation film to eliminate reflection of ambient light, improve high reflectivity and improve contrast.

一般光學膜片的製造流程是將保護膜、光學膜及離型膜經張對張貼合(sheet to sheet lamination)或捲對捲貼合(roll to roll lamination)製程,並依需求尺寸、規格裁切後之光學膜片,經堆疊、包裝後即可運送至客戶端。客戶使用的流程是先將該光學膜片的外包裝在無塵室內去除,再將內包裝去除,並檢查外觀,確認無外觀不良才會送至生產線使用。使用前先將離型膜撕去,將光學膜黏貼在觸控面板上,末端使用者只需將光學膜表面之保護膜撕除即可使用。 Generally, the manufacturing process of the optical film is to process a sheet to sheet lamination or a roll to roll lamination process according to the required size and specification. The cut optical film can be transported to the client after being stacked and packaged. The process used by the customer is to first remove the outer packaging of the optical film in the clean room, remove the inner package, and check the appearance, and confirm that there is no appearance defect before sending it to the production line. Before use, the release film is peeled off, and the optical film is adhered to the touch panel, and the end user only needs to tear off the protective film on the surface of the optical film to use.

如早期造紙業因手工、設備上製程限制,所以只能一張張的製作即張對張製程(sheet to sheet),缺點不僅是集料麻煩、佔空間、運送風險多..等等,後段製程加工機器的的設計上,常被張對張的給料速度所限制,造成後段加工上的困難,還有機器設計上的瓶頸。目前的技術已轉變成捲對捲製程,不僅提高生產之良率,機器設計上很多關鍵物件都改為輪轉式。 For example, in the early paper industry, due to manual and equipment-based process restrictions, only one sheet of sheet-sheet production was produced. The disadvantages were not only the trouble of collecting materials, space, and transportation risks. The design of the processing machine is often limited by the feed rate of the sheet, which causes difficulties in the processing of the back section and bottlenecks in the design of the machine. The current technology has been transformed into a roll-to-roll process, which not only improves the yield of production, but also changes many key items in the machine design to a rotary type.

捲對捲製程(Roll-to-Roll Process)是一種高效能、低成本的連 續生產方式,處理的對象是一種具可撓曲性質的薄膜或軟板,薄膜的材質種類有塑料或厚度小於0.1mm之不鏽鋼金屬薄板..等。薄膜從圓筒狀的料捲捲出後,在薄膜上加入特定用途的功能或在薄膜表面加工,然後再一次把薄膜捲成圓筒狀或直接成品裁切,應用「捲出(Unwind)」、「加工(Process)」、「捲曲(Rewind)/裁切(Cutting)」這種模式的製造方式便稱之為捲對捲製程。 Roll-to-Roll Process is a high-performance, low-cost company Continued production method, the object of treatment is a film or soft board with flexible properties, the material of the film is plastic or stainless steel metal sheet with thickness less than 0.1mm. After the film is rolled out from the cylindrical roll, a special purpose function is added to the film or processed on the surface of the film, and then the film is rolled into a cylindrical shape or directly cut into a finished product, and "Unwind" is applied. The manufacturing method of "Process" and "Rewind/Cutting" is called a roll-to-roll process.

上述之光學膜片在生產、包裝、運送過程中及客戶端在使用時,易因壓迫、震動、搖動而摩擦堆疊成品的邊緣,或受空氣中之粉塵及雜質污染,即使在無塵室中進行貼合,裁切成片材時,邊緣容易有脫膠、溢膠之情形,隨著產品之包裝、運送或客戶使用過程,沾附粉塵增加貼合面污染的情形,這些由環境或人為因素造成的污染,會產生下列問題: The above optical film is easy to rub the edge of the stacked product due to compression, vibration, shaking during production, packaging, transportation and when the client is in use, or is contaminated by dust and impurities in the air, even in a clean room. When it is cut into sheets, the edges are prone to degumming and overflowing. As the product is packaged, shipped or used by customers, dust is added to increase the contamination of the fitting surface. These are environmental or human factors. The resulting pollution will cause the following problems:

(1).異物產生散射等現象,造成使用者可看見,而認定為產品外觀的缺點 (1). The phenomenon of scattering of foreign matter, which is visible to the user, and is recognized as the shortcoming of the appearance of the product.

(2)當光學膜片與螢幕面板貼合時,接觸表面會有不平或氣泡產生。 (2) When the optical film is attached to the screen panel, unevenness or bubbles may be generated on the contact surface.

(3).使光學膜片之製造廠商及使用客戶之良率(yield)降低,製造成本增加。 (3). The yield of the manufacturer and the customer of the optical film is lowered, and the manufacturing cost is increased.

(4).需花費大量人力成本處理客訴問題,甚至會遭到退貨。 (4). It takes a lot of manpower to deal with customer complaints and even returns.

客訴發生時,供應商通常會派人至客戶處做抽驗,調查污染來源是來自生產、包裝、運送或是客戶環境造成,經常要派人到客戶工廠幫客戶篩貨,十分耗費人力成本,且若產品不合格甚至會遭退貨,損失更大。 When the customer complaint occurs, the supplier usually sends a person to the customer to do the sampling test. The investigation of the pollution source is caused by the production, packaging, transportation or customer environment. It is often necessary to send people to the customer factory to help the customer to screen the goods, which is very labor-intensive. And if the product is unqualified or even returned, the loss is even greater.

有鑑於此,為克服前述污染的品質問題,本發明提供一種製造具邊緣保護功能之光學膜片的方法及產品,除了提供簡單、高效能及低成本的製程,使用該光學膜片時可易於撕開上下層的保護膜,方便貼附於螢幕面板,更能有效防止環境或人為因素造成的污染、提高生產及使用 之良率,減少供應商之各種損失,進而可降低製造成本,達成量產條件。 In view of the above, in order to overcome the quality problem of the foregoing pollution, the present invention provides a method and a product for manufacturing an optical film having an edge protection function, which can be easily used in addition to providing a simple, high-performance and low-cost process. Tear off the upper and lower protective film, which is easy to attach to the screen panel, which can effectively prevent environmental or human factors pollution, improve production and use. The yield is reduced, and various losses of suppliers are reduced, thereby reducing manufacturing costs and achieving mass production conditions.

本發明提供一種具邊緣保護功能之光學膜片的方法、裝置及產品,其邊緣保護膜可完全包覆光學膜片達到保護功能,其主要目的如下: The invention provides a method, a device and a product for an optical film with an edge protection function, wherein the edge protection film can completely cover the optical film to achieve a protection function, and the main purpose thereof is as follows:

(1)因每一片光學膜片是獨立包裝,可防止光學膜片在包裝、運送過程中在受到搖晃、震動、碰撞等因素,產生摩擦之脫膠現象,及受到空氣中之粉塵及雜質等之污染。 (1) Since each optical film is individually packaged, it can prevent the optical film from being shaken, vibrated, collided, etc. during the packaging and transportation, causing frictional degumming, and being exposed to dust and impurities in the air. Pollution.

(2)因其製造方法是利用捲對捲貼合(roll to roll lamination)之連續性製造裝置所製成,且光學膜片及邊緣保護膜可在同一裝置內生產完成,製程簡單、高效能及低成本;並能有效降低因環境及人為因素造成的污染,進而提高生產之良率、降低生產成本。 (2) Since the manufacturing method is manufactured by a roll-to-roll lamination continuous manufacturing apparatus, and the optical film and the edge protection film can be produced in the same apparatus, the process is simple and high-performance. And low cost; and can effectively reduce pollution caused by environmental and human factors, thereby increasing production yield and reducing production costs.

(3)該邊緣保護膜之上、下兩片可錯開位移1~3公釐(mm),方便使用時易於撕開剝離。亦可採用上、下兩片邊緣保護膜之尺寸一片較大、一片較小的方式形成之錯位結構。 (3) The upper and lower sheets of the edge protection film can be shifted by 1 to 3 mm (mm), which is easy to tear and peel off when used. It is also possible to adopt a dislocation structure formed by the upper and lower edge protective films having a larger size and a smaller size.

本發明的光學膜片主要應用在於行動電話、平板電腦、觸控螢幕、數位相機等影像顯示之液晶面板所使用之表面保護膜,尤其針對螢幕4吋以上之手機、平板電腦等產品,因其所需之光學膜片面積較大,所以更容易受到污染,因此,本發明之邊緣保護膜可完全包覆光學膜片達到保護功能,防止其受到粉塵等污染。 The optical film of the present invention is mainly applied to a surface protective film used for a liquid crystal panel such as a mobile phone, a tablet computer, a touch screen, a digital camera, etc., especially for a mobile phone, a tablet computer or the like having a screen size of 4 or more. The required optical film has a large area and is therefore more susceptible to contamination. Therefore, the edge protection film of the present invention can completely cover the optical film to achieve a protective function and prevent it from being contaminated by dust or the like.

本發明之光學膜片之組成,如第1圖所示:該光學膜片1 為一膠合多層膜結構,包含一功能光學膜2、一保護膜3及一離型膜9;其中功能光學膜2包含一基材6,該基材6之其中一面具有光學功能層5,而另一面具有光學膠層(Optical Clear Adhesive,OCA)7;其中保護膜3表面塗有一感壓膠層4,貼合於光學功能層5,而離型膜9貼合於光學膠層7上,其中離型膜9表面含有離型劑8。 The composition of the optical film of the present invention is as shown in Fig. 1: the optical film 1 The present invention comprises a functional optical film 2, a protective film 3 and a release film 9; wherein the functional optical film 2 comprises a substrate 6 having an optical functional layer 5 on one side thereof. The other side has an optical adhesive layer (OCA) 7; wherein the surface of the protective film 3 is coated with a pressure sensitive adhesive layer 4, which is attached to the optical functional layer 5, and the release film 9 is attached to the optical adhesive layer 7. The surface of the release film 9 contains a release agent 8.

上述光學功能層2具有抗眩膜(anti-glare,AG)、抗刮膜(hard-coat,HC)及防爆膜(anti-scattering film,ASF)的效果。 The optical functional layer 2 has an effect of an anti-glare (AG), a hard-coat (HC), and an anti-scattering film (ASF).

如第2圖所示,本發明所提供之一種具邊緣保護功能之光學膜片,該邊緣保護膜在與光學膜片貼合前,是由較光學膜片1大之上層邊緣保護膜10及下層邊緣保護膜11所組成,可分別貼合在光學膜片1之兩面,並完全包覆光學膜片1,其中上、下層邊緣保護膜表面含有微黏性保護膠層12。 As shown in FIG. 2, the optical film with edge protection function provided by the present invention is provided by the upper edge protective film 10 of the optical film 1 before being bonded to the optical film. The lower edge protective film 11 is composed of two layers of the optical film 1 and completely covered with the optical film 1. The upper and lower edge protective film surfaces contain a micro-adhesive protective layer 12.

如第3圖所示,該邊緣保護膜在與光學膜片貼合後,上層邊緣保護膜10與下層邊緣保護膜11,是以錯開位移13約1~3公釐(mm),貼合於光學膜片1之兩面。其主要優點:(1).可完全包覆光學膜片達到保護其不受到空氣中之粉塵及雜質等污染之功能;(2).上、下兩片邊緣保護膜是以錯開位移之方式貼合,可方便使用時易於撕開剝離。 As shown in FIG. 3, after the edge protection film is bonded to the optical film, the upper edge protection film 10 and the lower edge protection film 11 are attached to the offset 13 by about 1 to 3 mm (mm). Both sides of the optical film 1. Its main advantages: (1). It can completely cover the optical film to protect it from dust and impurities in the air; (2). The upper and lower edge protective films are staggered and displaced. It can be easily peeled off when it is convenient to use.

其中,邊緣保護膜表面之微黏性保護膠層12可使用silicone類、壓克力類或PU類之感壓膠(PSA),且其黏著力必須小於光學膜片之膠合多層膜結構中任何兩層間之黏著力,才能在該光學膜片使用時能被 優先撕除。而光學膜片之膠合多層膜任兩層間之黏著力一般為10~30克/英寸(g/in),因此邊緣保護膜之微黏性保護膠層的黏著力,需小於上述光學膜片任兩層間之黏著力至少5克/英寸(g/in)。 Wherein, the micro-adhesive protective layer 12 on the surface of the edge protective film may use a silicone type, an acrylic type or a PU type pressure sensitive adhesive (PSA), and the adhesion force thereof must be less than any of the optical film laminated plastic film structures. The adhesion between the two layers can be used when the optical film is used. Give priority to tearing off. The adhesion between the two layers of the optical film of the optical film is generally 10 to 30 g/in (g/in), so the adhesion of the micro-adhesive protective layer of the edge protective film needs to be less than that of the above optical film. The adhesion between the two layers is at least 5 grams per inch (g/in).

再者,邊緣保護膜其材質之選擇須符合下列條件: Furthermore, the choice of material for the edge protection film must meet the following conditions:

(1).能耐貼合,即保護膜邊緣不易撬開,否則光學膜之邊緣易被污染。 (1). It can resist the bonding, that is, the edge of the protective film is not easy to be opened, otherwise the edge of the optical film is easily contaminated.

(2).貼合時不會產生皺紋或氣泡。 (2). Wrinkles or air bubbles do not occur when applied.

(3).材質為高透明的,方便做品管的目視或光學檢查。 (3). The material is highly transparent, which is convenient for visual inspection or optical inspection of the quality tube.

(4).材質之剛度(stiffness)可為0.04*10-3~1.05*10-3帕斯卡‧公尺3(Pa‧m3) (4). The stiffness of the material can be 0.04*10 -3 ~1.05*10 -3 Pascal ‧ 3 (Pa ‧ m 3 )

邊緣保護膜的材質之剛度(stiffness)會隨不同材質之楊氏係數(E)及其厚度(t)而改變,其公式如下:剛度(stiffness)=E(楊氏係數)x t3(厚度)其中楊氏係數(Young's modulus,E)是彈性材料承受正向應力時會產生正向應變,在形變數沒有超過對應材料的一定彈性限度時,定義正向應力與正向應變的比值為這種材料的楊氏係數。材質最佳剛度(stiffness)可為0.04*10-3~1.05*10-3帕斯卡‧公尺3(Pa‧m3)。 The stiffness of the material of the edge protection film varies with the Young's modulus (E) and its thickness (t) of different materials. The formula is as follows: stiffness = E (Young's modulus) x t 3 (thickness) The Young's modulus (E) is the positive strain generated when the elastic material is subjected to the forward stress. When the deformation number does not exceed the certain elastic limit of the corresponding material, the ratio of the positive stress to the forward strain is defined. The Young's modulus of the material. The best stiffness of the material can be 0.04*10 -3 ~1.05*10 -3 Pascal ‧ 3 (Pa ‧ m 3 )

基於上述材質選擇之考量,本發明邊緣保護膜所使用之材質可為PET(聚對苯二甲酸乙二酯)、PP(聚丙烯)、PE(聚乙烯)或OPP(延伸聚丙烯)等,其楊氏係數分別如下表: Based on the above material selection considerations, the material used for the edge protection film of the present invention may be PET (polyethylene terephthalate), PP (polypropylene), PE (polyethylene) or OPP (extended polypropylene). Its Young's coefficients are as follows:

本發明之邊緣保護膜若選用PET材質時,其厚度可為25~75微米(μm),此時其剛度(stiffness)為0.04*10-3~1.05*10-3帕斯卡‧公尺3(Pa‧m3)。但若PET厚度>75微米(μm)時,該邊緣保護膜之剛度較大且較硬,當其與光學膜片貼合時,其邊緣容易撬開,導致光學膜之邊緣易被污染;相反地,若PET厚度<25微米(μm)時,該邊緣保護膜之剛度較小且較軟,當其與光學膜片貼合時,會容易產生皺紋或氣泡。因此,若使用楊氏係數較大的材質,其厚度就需要較薄,才能達到適合之剛度。 When the edge protection film of the present invention is made of PET, the thickness thereof may be 25 to 75 micrometers ( μm ), and the stiffness thereof is 0.04*10 -3 to 1.05*10 -3 Pascals ft 3 ( Pa‧m 3 ). However, if the thickness of the PET is >75 micrometers ( μm ), the edge protective film is relatively rigid and hard. When it is attached to the optical film, the edge thereof is easily cleaved, and the edge of the optical film is easily contaminated; Conversely, if the thickness of the PET is <25 micrometers ( μm ), the edge protective film is less rigid and softer, and when it is attached to the optical film, wrinkles or bubbles are easily generated. Therefore, if a material with a large Young's modulus is used, the thickness needs to be thin to achieve a suitable stiffness.

本發明提供一種製造具邊緣保護功能之光學膜片的方法,其製造方法是利用捲對捲貼合(roll to roll lamination)之連續性製造裝置所製成,其流程包括:先將一捲光學膜與一捲下層邊緣保護膜同時捲出貼合;在光學膜面進行沖型切斷至光學膜厚度,形成光學膜片;排除光學膜邊料後,再捲出另一上層捲邊緣保護膜,與原來的邊緣保護膜錯開一位移,貼合於光學膜片面;在光學膜片邊緣前後外推一段距離再以刀具模組切斷該三明治結構,如此即可得到一具邊緣保護功能的光學膜片。 The invention provides a method for manufacturing an optical film with edge protection function, which is manufactured by a roll-to-roll lamination continuous manufacturing device, the process comprising: firstly rolling a roll of optics The film is rolled out at the same time as a roll of the lower edge protective film; the optical film is cut to the thickness of the optical film to form an optical film; after the optical film is removed, another upper roll edge protective film is rolled out. , the original edge protection film is shifted by a displacement, and is attached to the surface of the optical film; the edge of the optical film is pushed forward and backward for a distance, and then the sandwich structure is cut by the cutter module, so that an edge protection function is obtained. Diaphragm.

第4圖為光學膜片與下層邊緣保護膜貼合及沖形切斷後之上視圖,其中,光學膜片1與一捲下層邊緣保護膜11同時捲出貼合後,控制裁切模組使其沖型切斷至光學膜片1之厚度,沖型切斷後之光學膜片 裁切廢料14,經由一收卷裝置將之撕除收捲。如第5圖所示:為光學膜片與下層邊緣保護膜沖形切斷及排除裁切廢料後之側視圖。 Figure 4 is a top view of the optical film and the lower edge protective film after bonding and punching, wherein the optical film 1 and a roll of the lower edge protective film 11 are simultaneously rolled out and attached, and the cutting module is controlled. The punching type is cut to the thickness of the optical film 1, and the optical film after the cutting is cut The scrap 14 is cut and removed by a winding device. As shown in Fig. 5, the side view of the optical film and the lower edge protective film is cut and the cutting waste is removed.

如第6圖所示:續再捲出另一捲上層邊緣保護膜10,與寬度一樣之的下層邊緣保護膜11以左、右錯開一位移方式,貼合於光學膜片1面上,其錯開位移約1~3公釐(mm),接著在光學膜片1前後外推一段距離處,再以一裁切模組切斷該三明治結構,如此,即可得到如第3圖所示之一具邊緣保護功能的光學膜片。此錯開位移之邊緣保護膜的設計,可方便使用時易於撕開剝離。 As shown in FIG. 6 , another roll of the upper edge protective film 10 is continuously rolled out, and the lower edge protective film 11 having the same width is attached to the surface of the optical film 1 by shifting left and right in a displacement manner. The staggered displacement is about 1 to 3 mm (mm), and then the optical film 1 is pushed forward and backward for a distance, and then the sandwich structure is cut by a cutting module, so that the image is as shown in FIG. An optical film with edge protection. The staggered displacement edge protection film is designed to be easily peeled off when it is convenient to use.

上述邊緣保護膜的設計上也可以是上層較小、下層較大,以避免上、下層邊緣保護膜在相同寬度的狀況下,會因為貼合公差問題形成邊線貼齊,而使得使用者在撕除邊緣保護膜會操作不易。 The edge protection film may also be designed to have a smaller upper layer and a larger lower layer, so as to prevent the upper and lower edge protective films from being formed in the same width, and the edge line is fitted due to the fitting tolerance problem, so that the user is tearing. Except for the edge protection film, it is difficult to operate.

上述光學膜片與邊緣保護膜之貼合製程,亦可在光學膜片與下層邊緣保護膜貼合後、沖形外框之模組前,增加一沖形圓孔之模組,可依照客戶對光學膜片之不同規格,依其需求在光學膜片上做各種孔洞形狀、大小及位置之沖孔。 The bonding process of the optical film and the edge protective film may further add a punched circular hole module before the optical film and the lower edge protective film are bonded together, and the module of the punched circular hole may be added according to the customer. For the different specifications of the optical film, various holes, sizes and positions of the holes are made on the optical film according to the requirements.

本發明係一種製造具邊緣保護功能之光學膜片的方法及產品,該邊緣保護膜除了可防止光學膜片在包裝、運送過程中及使用時,光學膜片受到空氣中之粉塵及雜質等之污染;且因光學膜片及邊緣保護膜之捲對捲貼合及沖型切斷之製程,是在同一無塵室中生產完成,所以更可有效降低其受到環境中之粉塵及雜質污染,提高光學膜片生產及客戶使用之良率、降低生產成本;本發明更提供一種簡單、高效能及低成本的製程方法。 The invention relates to a method and a product for manufacturing an optical film with edge protection function. The edge protection film can prevent the optical film from being exposed to dust and impurities in the air during packaging, transportation and use. Contamination; and because the optical film and the edge protective film roll-to-roll and punch-cut process are completed in the same clean room, it can effectively reduce the dust and impurity pollution in the environment. The invention improves the yield of optical film production and customer use, and reduces the production cost; the invention further provides a simple, high-performance and low-cost process method.

1‧‧‧光學膜片 1‧‧‧Optical diaphragm

2‧‧‧功能光學層 2‧‧‧ functional optical layer

3‧‧‧保護膜 3‧‧‧Protective film

4‧‧‧感壓膠層 4‧‧‧pressure layer

5‧‧‧光學功能層 5‧‧‧Optical functional layer

6‧‧‧基材 6‧‧‧Substrate

7‧‧‧光學膠層 7‧‧‧Optical adhesive layer

8‧‧‧離型劑 8‧‧‧ Release agent

9‧‧‧離型膜 9‧‧‧ release film

10‧‧‧上層邊緣保護膜 10‧‧‧Upper edge protective film

11‧‧‧下層邊緣保護膜 11‧‧‧Underline edge protective film

12‧‧‧微黏性保護膠層 12‧‧‧Micro-adhesive protective layer

13‧‧‧錯開位移 13‧‧‧Staggered displacement

14‧‧‧光學膜之裁切廢料 14‧‧‧Cut film cutting waste

15‧‧‧PET基材 15‧‧‧PET substrate

16‧‧‧抗眩膜 16‧‧‧Anti-glare film

17‧‧‧抗靜電保護膜 17‧‧‧Antistatic protective film

18‧‧‧矽膠感壓膠 18‧‧‧矽胶胶胶

19‧‧‧PET離形膜 19‧‧‧PET release film

20‧‧‧光學膜捲出裝置 20‧‧‧Optical film roll-out device

21‧‧‧下層邊緣保護膜捲出裝置 21‧‧‧Underline edge protective film roll-out device

22‧‧‧下層離形膜收捲裝置 22‧‧‧Under layer release film winding device

23‧‧‧撕膜點 23‧‧‧Tear film point

24‧‧‧貼合點 24‧‧‧ FIT

25‧‧‧沖型圓孔模組 25‧‧‧ punching round hole module

26‧‧‧沖型外框模組 26‧‧‧Chong type frame module

27‧‧‧蓄布機 27‧‧‧Storage machine

28‧‧‧光學膜廢料收捲裝置 28‧‧‧Optical film waste winding device

29‧‧‧上層邊緣保護膜捲出裝置 29‧‧‧Upper edge protective film roll-out device

30‧‧‧上層離形膜收捲裝置 30‧‧‧Upper release film winding device

31‧‧‧成品裁切模組 31‧‧‧Finished cutting module

為讓本發明上述和其他目的、優點與實施例能更明顯易懂,所附圖式之詳細說明如下:第1圖係本發明之光學膜片之結構示意圖。 The above and other objects, advantages and embodiments of the present invention will become more apparent and understood.

第2圖係本發明之光學膜片與上、下邊緣保護膜貼合前之示意圖。 Fig. 2 is a schematic view showing the optical film of the present invention before being bonded to the upper and lower edge protective films.

第3圖係本發明之光學膜片與上、下邊緣保護膜貼合後之示意圖。 Fig. 3 is a schematic view showing the optical film of the present invention after being bonded to the upper and lower edge protective films.

第4圖係本發明之光學膜片與下層邊緣保護膜貼合及沖形切斷後之上視圖。 Fig. 4 is a top view of the optical film of the present invention bonded to the lower edge protective film and punched and cut.

第5圖本發明之光學膜片與下層邊緣保護膜沖形切斷及排除裁切廢料後之側視圖。 Fig. 5 is a side view showing the optical film of the present invention and the lower edge protective film being punched and cut and the cutting waste is removed.

第6圖係本發明之光學膜片與上、下層邊緣保護膜貼合前之側視圖。 Figure 6 is a side view of the optical film of the present invention before it is bonded to the upper and lower edge protective films.

第7圖係本發明之實施例一之光學膜片之結構示意圖。 Figure 7 is a schematic view showing the structure of an optical film of the first embodiment of the present invention.

第8圖係本發明之實施例一之光學膜片與下層邊緣保護膜貼合及裁切裝置之結構示意圖。 Figure 8 is a schematic view showing the structure of the optical film sheet and the lower edge protective film bonding and cutting device according to the first embodiment of the present invention.

第9圖係本發明之實施例一之光學膜片與上層邊緣保護膜貼合及裁切裝置之結構示意圖。 Figure 9 is a schematic view showing the structure of the optical film sheet and the upper edge protective film bonding and cutting device according to the first embodiment of the present invention.

為更進一步闡述本發明為達成預定發明目的所採取的技術手段及功效,以下結合附圖及較佳實施例,對依據本發明提出的一種製造具邊緣保護功能之光學膜片的具體實施方式、結構、方法、步驟、特徵及其功效,詳細說明如後。 In order to further illustrate the technical means and efficacy of the present invention for achieving the intended purpose of the present invention, a specific embodiment of manufacturing an optical film having an edge protection function according to the present invention will be described below with reference to the accompanying drawings and preferred embodiments. Structure, methods, steps, features and their efficacy, as detailed below.

有關本發明的前述及其他技術內容、特點及功效,在以下配合參考圖式的較佳實施例的詳細說明中將可清楚呈現。通過具體實施方式的說明,當可達成本發明之預定目的,採取所需的技術手段及功效,得以更加深入且具體的了解,然而所附圖式僅提供參考與說明之用,並非用來對本發明加以限制。為了方便說明,在以下的實施例中,相同的元件以相同的編號表示。 The foregoing and other objects, features and advantages of the invention will be apparent from Through the description of the specific embodiments, when the intended purpose of the invention is achieved, and the required technical means and functions are taken, a deeper and more specific understanding can be obtained. However, the drawings are only for reference and explanation, and are not intended to be used for this purpose. The invention is limited. For convenience of explanation, in the following embodiments, the same elements are denoted by the same reference numerals.

(實施例一)如第7圖所示:本發明實施例一之光學膜片係採用一厚度100微米之PET基材15,與一厚度5微米之抗眩膜16,利用捲對卷塗佈方法得到一霧度18%之抗眩光學功能膜;在該光學功能膜之抗眩膜面再與一型號為PF65A1N、厚度60微米之抗靜電保護膜17貼合;而在該光學功能膜之PET基材面15再與一厚度50微米之壓克力光學感壓膠18及一厚度75微米之PET離型膜19貼合,得到一抗眩防爆之光學膜片。 (Example 1) As shown in Fig. 7, the optical film of the first embodiment of the present invention uses a PET substrate 15 having a thickness of 100 μm and an anti-glare film 16 having a thickness of 5 μm, which is coated by roll-to-roll. The method provides an anti-glare optical functional film having a haze of 18%; the anti-glare film surface of the optical functional film is further adhered to an antistatic protective film 17 of a type PF65A1N and a thickness of 60 μm; and in the optical functional film The PET substrate surface 15 is then bonded to a 50 micron thick acrylic optical pressure sensitive adhesive 18 and a 75 micron thick PET release film 19 to provide an anti-glare and explosion-proof optical film.

實施例一之上、下層邊緣保護膜的結構,係由一厚度50微米之PET膜,在其表面塗布一厚度10微米之微黏性矽膠感壓膠後,再與另一厚度38微米之PET離型膜貼合而成。微黏性矽膠感壓膠的黏著力5克/英寸。 The structure of the upper edge protective film on the first embodiment is composed of a PET film having a thickness of 50 μm, coated with a micro-adhesive gelatin pressure-sensitive adhesive having a thickness of 10 μm, and another PET film having a thickness of 38 μm. The release film is laminated. The adhesion of the micro-adhesive silicone gel is 5 g/inch.

第8圖及第9圖為本發明實施例一製造具邊緣保護功能之光學膜片的裝置,其中該製造裝置是由至少三個膜捲出裝置、兩個捲對捲貼合模組、至少二個裁切模組所組成及視需要可加一收捲裝置;其中兩個膜捲出裝置後方,緊接著一捲對捲貼合模組,再接著一可控制切割深度之裁切模組,提供沖型切斷之功能,視需要增加一排除光學膜邊料之收捲裝置;在其中一側安置另一可控制膜捲出水平位移之捲出裝置,緊接著另一捲對捲貼合模組,再接著一裁切模組。 8 and 9 are diagrams showing an apparatus for manufacturing an optical film having an edge protection function according to an embodiment of the present invention, wherein the manufacturing apparatus is composed of at least three film unwinding devices, two roll-to-roll bonding modules, and at least Two cutting modules are formed and a winding device can be added as needed; two of the film are rolled out of the device, followed by a roll of roll-to-roll module, and then a cutting module that can control the cutting depth Providing the function of punching and cutting, adding a winding device for removing the optical film edge material as needed; placing another roll-out device for controlling the horizontal displacement of the control film on one side, followed by another roll-to-roll The module is combined with a cutting module.

如第8圖所示:一捲邊緣保護膜經由一下層邊緣保護膜捲出裝置21捲出,在一撕膜點23將邊緣保護膜之PET離型膜撕除,並由一下層離形膜收捲裝置22捲收該PET離型膜;另一捲光學膜由一光學膜捲出裝置20捲出,在一貼合點24與下層邊緣保護膜貼合,成為一具有下層邊緣保護膜之光學膜;該光學膜先經由一沖型圓孔模組25進行圓孔沖洞,再經由一沖型外框模組26控制切割深度至光學膜厚度,並裁切光學膜外框至所需之大小。其中,有一蓄布機27連接沖型圓孔模組25與沖型外框模組26,其主要功能是做此2台裁切模組間的緩衝設備,避免兩台裁切模組的膜(web)有同步性差異時,會造成膜被不均勻拉扯或鬆脫。 As shown in Fig. 8, a roll of edge protection film is unwound through the lower edge protective film take-up device 21, and the PET release film of the edge protection film is peeled off at a tear film point 23, and the lower layer is peeled off. The winding device 22 winds up the PET release film; the other roll of optical film is wound up by an optical film unwinding device 20, and is bonded to the lower edge protective film at a bonding point 24 to form a lower edge protective film. The optical film is firstly punched through a circular hole module 25, and then the cutting depth is controlled to the thickness of the optical film via a punching frame module 26, and the optical film frame is cut to the desired The size. Wherein, a accumulator 27 is connected to the punching circular hole module 25 and the punching outer frame module 26, and its main function is to make a buffering device between the two cutting modules, and avoid the membrane of the two cutting modules. When there is a synchronic difference in (web), the film may be unevenly pulled or loosened.

如第9圖所示:光學膜經一沖型外框模組26切割外框後,在一撕膜點23將光學膜之裁切廢料撕除,並由一光學膜廢料收捲裝置28捲收裁切廢料;另一捲邊緣保護膜經由一上層邊緣保護膜捲出裝置29捲出,在一撕膜點23將邊緣保護膜之PET離型膜撕除,並由一上層離形膜收捲裝置30捲收該PET離型 膜;該上層邊緣保護膜需錯開2公釐(mm)位移,在一貼合點24與排除廢料後之光學膜貼合,成為一具有上、下層邊緣保護膜之光學膜;最後再經由一成品裁切模組31在光學膜片前、後外推10公釐(mm)處,切斷該三明治結構,如此即可得到一具邊緣保護功能的光學膜片。邊緣保護膜的黏著力為5克/英寸,小於光學膜的保護膜上壓克力感壓膠的黏著力18克/英寸。當邊緣保護膜的黏著力為15克/英寸時,剝離邊緣保護膜偶而會有光學膜保護膜隨之剝離的問題。因此,邊緣保護膜的黏著力最好比光學膜上感壓膠的黏著力小至少5克/英寸(g/in)。 As shown in Fig. 9, after the optical film is cut by the outer frame module 26, the cut film of the optical film is torn off at a tear film point 23, and is wound by an optical film waste winding device 28 The cut waste material is taken up; another roll of edge protection film is rolled up through an upper edge protective film take-up device 29, and the PET release film of the edge protection film is peeled off at a tear film point 23, and is received by an upper release film. Rolling device 30 retracts the PET release The upper edge protective film is offset by 2 mm (mm), and is bonded to the optical film after removing the waste material at a bonding point 24 to form an optical film having upper and lower edge protective films; The finished cutting module 31 is pushed outward 10 mm (mm) before and after the optical film to cut the sandwich structure, so that an optical film with edge protection function can be obtained. The edge protective film has an adhesion of 5 g/inch, which is less than the adhesion of the acrylic pressure sensitive adhesive on the protective film of the optical film of 18 g/inch. When the adhesion of the edge protective film is 15 g/inch, the peeling of the edge protective film occasionally causes the problem that the optical film protective film is peeled off. Therefore, the adhesion of the edge protection film is preferably at least 5 g/in (g/in) less than the adhesion of the pressure sensitive adhesive on the optical film.

(實施例二)採用與實施例一相同的方式,製作一抗眩防爆之光學膜片,實施例二之上、下層邊緣保護膜的結構,係由一厚度60微米之PP膜,在其表面塗布一厚度10微米之微黏性矽膠感壓膠後,再與另一厚度25微米之OPP離型膜貼合而成。再依實施例一相同的製造方法、將上層邊緣保護膜與光學膜片經捲對捲貼合、圓孔沖洞、沖型外框、貼合下層邊緣保護膜,最後再經成品裁切,切斷該三明治結構,如此即可得到一具邊緣保護功能的光學膜片。 (Example 2) In the same manner as in the first embodiment, an anti-glare and explosion-proof optical film was produced. The structure of the upper and lower edge protective film of the second embodiment was formed by a PP film having a thickness of 60 μm. After coating a micro-adhesive silicone pressure sensitive adhesive with a thickness of 10 micrometers, it is laminated with another 25 micron OPP release film. According to the same manufacturing method of the first embodiment, the upper edge protective film and the optical film are wound into a roll, the hole is punched, the punched outer frame, the lower edge protective film is bonded, and finally the finished product is cut. The sandwich structure is cut so that an optical film with edge protection is obtained.

(實施例三)採用與實施例一相同的方式,製作一抗眩防爆之光學膜片,實施例三之上、下層邊緣保護膜的結構,係由一厚度75微米之OPP膜,在其表面塗布一厚度10微米之微黏性矽膠感壓膠後,再與另一厚度25微米之OPP離型膜貼合而成。再依實施例一相同的製造方法、將上層邊緣保護膜與光學膜片經捲對捲貼合、圓孔沖洞、沖型外框、貼合下層邊緣保護膜,最後再 經成品裁切,切斷該三明治結構,如此即可得到一具邊緣保護功能的光學膜片。 (Example 3) In the same manner as in the first embodiment, an anti-glare and explosion-proof optical film was produced. The structure of the upper and lower edge protective film on the third embodiment was made of a 75 micron thick OPP film on the surface thereof. After coating a micro-adhesive silicone pressure sensitive adhesive with a thickness of 10 micrometers, it is laminated with another 25 micron OPP release film. According to the same manufacturing method of the first embodiment, the upper edge protective film and the optical film are wound into a roll, the hole is punched, the punched frame is attached, and the lower edge protective film is bonded, and finally After the finished product is cut, the sandwich structure is cut, so that an optical film with edge protection function can be obtained.

(比較例一)採用與實施例一相同的方式,製作一抗眩防爆之光學膜片,但該光學膜片並未使用邊緣保護膜。 (Comparative Example 1) An anti-glare and explosion-proof optical film was produced in the same manner as in Example 1, except that the edge film was not used.

(比較例二)採用與實施例一相同的方式,製作一抗眩防爆之光學膜片,比較例二之上、下層邊緣保護膜的結構,係由一厚度100微米之PET膜,在其表面塗布一厚度10微米之微黏性矽膠感壓膠後,再與另一厚度38微米之PET離型膜貼合而成。再依實施例一相同的製造方法、將上層邊緣保護膜與光學膜片經捲對捲貼合、圓孔沖洞、沖型外框、貼合下層邊緣保護膜,最後再經成品裁切,切斷該三明治結構,如此即可得到一具邊緣保護功能的光學膜片。 (Comparative Example 2) An anti-glare and explosion-proof optical film was produced in the same manner as in Example 1. The structure of the upper and lower edge protective films of Comparative Example 2 was made of a PET film having a thickness of 100 μm on the surface thereof. After coating a micro-adhesive silicone pressure sensitive adhesive with a thickness of 10 micrometers, it is laminated with another 38 micron PET release film. According to the same manufacturing method of the first embodiment, the upper edge protective film and the optical film are wound into a roll, the hole is punched, the punched outer frame, the lower edge protective film is bonded, and finally the finished product is cut. The sandwich structure is cut so that an optical film with edge protection is obtained.

(比較例三)採用與實施例一相同的方式,製作一抗眩防爆之光學膜片,比較例三之上、下層邊緣保護膜的結構,係由一厚度19微米之PET膜,在其表面塗布一厚度10微米之微黏性矽膠感壓膠後,再與另一厚度25微米之PET離型膜貼合而成。再依實施例一相同的製造方法、將上層邊緣保護膜與光學膜片經捲對捲貼合、圓孔沖洞、沖型外框、貼合下層邊緣保護膜,最後再經成品裁切,切斷該三明治結構,如此即可得到一具邊緣保護功能的光學膜片。 (Comparative Example 3) In the same manner as in the first embodiment, an anti-glare and explosion-proof optical film was produced. The structure of the upper and lower edge protective film on the third comparative example was a film of 19 μm thick PET film on the surface thereof. After coating a micro-adhesive silicone pressure sensitive adhesive with a thickness of 10 micrometers, it is laminated with another 25 micron PET release film. According to the same manufacturing method of the first embodiment, the upper edge protective film and the optical film are wound into a roll, the hole is punched, the punched outer frame, the lower edge protective film is bonded, and finally the finished product is cut. The sandwich structure is cut so that an optical film with edge protection is obtained.

使用之光學膜片係採用一厚度100微米之PET基材,與一厚度5微米之抗眩膜貼合得到一霧度18%之抗眩光學功能 膜;在抗眩膜面再與一型號為PF65A1N、厚度60微米之抗靜電保護膜貼合;在PET基材面再與一厚度50微米之壓克力光學感壓膠及一厚度75微米之PET離型膜貼合,得到一10公分*10公分的抗眩防爆之光學膜片。並使用不同厚度之PET為邊緣保護膜的材質,經由顯微鏡做目視檢查,其顯微鏡的倍率為20倍,光照强度為1500Lux的條件下,進行檢查光學膜片上粒徑大於100微米的異物數量,所得之粉塵污染數目(>100微米)比較結果如下: The optical film used is a PET substrate having a thickness of 100 μm, and is adhered to an anti-glare film having a thickness of 5 μm to obtain an anti-glare optical functional film having a haze of 18%; and the anti-glare film surface is further combined with a model. PF65A1N, anti-static protective film with a thickness of 60 microns; on the surface of the PET substrate, it is bonded with a 50 μm thick acrylic optical pressure sensitive adhesive and a 75 μm thick PET release film to obtain a 10 cm* 10 cm anti-glare explosion-proof optical diaphragm. And using different thickness of PET as the material of the edge protection film, visually inspected by a microscope, the microscope magnification is 20 times, and the light intensity is 1500 Lux, the amount of foreign matter having an particle diameter larger than 100 μm on the optical film is examined. The comparison of the number of dust pollutions (>100 microns) obtained is as follows:

由上表中粉塵污染數目之量測數據可知,以PET為邊緣保護膜的材質,本發明之實施例一之PET厚度為50微米(μm),此時其剛度(stiffness)為0.31*10-3帕斯卡‧公尺3(Pa‧m3),可易與光學膜片貼合,且污染最少;比較例二之PET厚度為100微米(μm)時,該邊緣保護膜之剛度較大且較硬,當其與光學膜片貼合時,其邊緣容易撬開,導致光學膜之邊緣易被污染;比較例三之PET厚度為19微米(μm)時,該邊緣保護膜之剛度較小 且較軟,當其與光學膜片貼合時,會容易產生皺紋或氣泡;比較例一因無邊緣保護膜保護,所以污染最嚴重。所以當以PET為邊緣保護膜的材質時,其厚度可為25~75微米(μm),此時其剛度(stiffness)為0.04*10-3~1.05*10-3帕斯卡‧公尺3(Pa‧m3),可提供最佳邊緣保護膜的材質剛度,可易與光學膜片貼合。 From the measurement data of the number of dust pollution in the above table, it can be seen that PET has a thickness of 50 μm ( μm ) for the material of the edge protective film, and the stiffness of the PET is 0.31*10. -3 Pascal ‧ m 3 (Pa‧m 3), the optical film can be easily bonded, and the least polluted; when the thickness of the PET of Comparative Example two 100 microns m), the edge of the protective film of greater stiffness And it is hard, when it is attached to the optical film, the edge thereof is easy to be opened, and the edge of the optical film is easily contaminated; when the thickness of the PET of Comparative Example 3 is 19 micrometers ( μm ), the rigidity of the edge protective film It is small and soft, and when it is attached to the optical film, wrinkles or bubbles are likely to be generated; in the first comparative example, since it is not protected by the edge protective film, the pollution is the most serious. Therefore, when PET is used as the material of the edge protective film, the thickness can be 25~75 micrometers ( μm ), and the stiffness is 0.04*10 -3 ~1.05*10 -3 Pascals ft 3 ( Pa‧m 3 ), which provides the material rigidity of the best edge protection film, and can be easily bonded to the optical film.

使用之光學膜片係採用一厚度100微米之PET基材,與一厚度5微米之抗眩膜貼合得到一霧度18%之抗眩光學功能膜;在抗眩膜面再與一型號為PF65A1N、厚度60微米之抗靜電保護膜貼合;在PET基材面再與一厚度50微米之壓克力光學感壓膠及一厚度75微米之PET離型膜貼合,得到一10公分*10公分的抗眩防爆之光學膜片。並使用不同材質及厚度之邊緣保護膜,經由顯微鏡做目視檢查,其顯微鏡的倍率為20倍,光照强度為1500Lux的條件下,進行檢查光學膜片上粒徑大於100微米的異物數量,所得之粉塵污染數目(>100微米)比較結果如下: The optical film used is a PET substrate having a thickness of 100 μm, and is adhered to an anti-glare film having a thickness of 5 μm to obtain an anti-glare optical functional film having a haze of 18%; and the anti-glare film surface is further combined with a model. PF65A1N, anti-static protective film with a thickness of 60 microns; on the surface of the PET substrate, it is bonded with a 50 μm thick acrylic optical pressure sensitive adhesive and a 75 μm thick PET release film to obtain a 10 cm* 10 cm anti-glare explosion-proof optical diaphragm. The edge protective film of different materials and thickness is used for visual inspection through a microscope. The magnification of the microscope is 20 times and the light intensity is 1500 Lux. The amount of foreign matter having an particle diameter larger than 100 μm on the optical film is examined. The comparison of the number of dust pollution (>100 microns) is as follows:

由上表中粉塵污染數目之量測數據可知,本發明之實施例一以PET為邊緣保護膜材質,厚度為50微米(μm);實施例二以PP為邊緣保護膜材質,厚度為60微米(μm);及實施例三以OPP為材質,厚度為75微米(μm),此三實施例之邊緣保護膜可完全包覆光學膜片,因此都可有效減少光學膜之邊緣被污染及達到保護其不受到空氣中之粉塵及雜質等污染之功能;而比較例一因無使用邊緣保護膜,所以其受到粉塵污染與邊緣脫膠或溢膠較為嚴重。本發明之實施例一~三之邊緣保護膜雖使用不同材質,其楊氏係數(E)亦有不同,但只要調整其厚度,使其剛度(stiffness)介於0.04*10-3~1.05*10-3帕斯卡‧公尺3(Pa‧m3),亦可提供最佳邊緣保護膜的材質,並易與光學膜片貼合,達到保護光學膜片受到污染的功用。 It can be seen from the measurement data of the number of dust pollution in the above table that the first embodiment of the present invention uses PET as the edge protective film material and has a thickness of 50 micrometers ( μm ); in the second embodiment, PP is used as the edge protective film material, and the thickness is 60. Micron ( μm ); and the third embodiment is made of OPP and has a thickness of 75 micrometers ( μm ). The edge protection film of the three embodiments can completely cover the optical film, thereby effectively reducing the edge of the optical film. Pollution and protection to protect it from dust and impurities in the air; and in Comparative Example 1, due to the absence of edge protection film, it is subject to dust pollution and edge degumming or overflowing. The edge protection film of the first to third embodiments of the present invention uses different materials, and the Young's modulus (E) is also different, but the thickness is adjusted to be 0.04*10 -3 to 1.05* as long as the thickness is adjusted. 10-3 Pascal ‧ m 3 (Pa‧m 3), can also provide the best edge protection material film, and the optical film bonded to easily achieve the function to protect the optical film contamination.

以上所述,僅是本發明的較佳實施例而已,並非對本發明在任何形式上的限制,雖然本發明已以較佳實施例揭露如上,然而並非用以限定本發明,任何熟悉本專業的技術人員,在不脫離本發明技術方案範圍內,當可利用上述揭示的方法及技術內容作出些許的更動或修飾為等同變化的等效實施例,但凡是未脫離本發明技術方案的內容,依據本發明的技術實質對以上實施例所作的任何簡單修改、等同變化與修飾,均仍屬於本發明技術方案的範圍內。 The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way. Although the present invention has been disclosed in the above preferred embodiments, it is not intended to limit the present invention. A person skilled in the art can make some modifications or modifications to equivalent embodiments by using the methods and technical contents disclosed above without departing from the technical scope of the present invention. It is still within the scope of the technical solution of the present invention to make any simple modifications, equivalent changes and modifications to the above embodiments.

1‧‧‧光學膜片 1‧‧‧Optical diaphragm

10‧‧‧上層邊緣保護膜 10‧‧‧Upper edge protective film

11‧‧‧下層邊緣保護膜 11‧‧‧Underline edge protective film

13‧‧‧錯開位移 13‧‧‧Staggered displacement

Claims (6)

一種製造具邊緣保護功能之光學膜片的方法,主要包括:先將一捲光學膜與一捲邊緣保護膜同時捲出貼合;在光學膜面進行沖型切斷至光學膜厚度,形成光學膜片,其中該光學膜為一膠合多層膜結構;排除光學膜邊料後,再捲出另一捲邊緣保護膜,與原來的邊緣保護膜錯開一位移,其中邊緣保護膜表面之膠的黏著力,小於膠合多層膜結構中任何兩層間之黏著力至少5克/英寸(g/in),貼合於光學膜片面;在光學膜片邊緣前後外推一段距離再以刀具切斷該三明治結構,如此即可得到一邊緣完全包覆保護具功能的光學膜片。 A method for manufacturing an optical film with edge protection function mainly comprises: first rolling out a roll of optical film and a roll of edge protection film; performing punching and cutting on the optical film surface to form an optical film thickness to form an optical a film, wherein the optical film is a glued multi-layer film structure; after the optical film edge material is removed, another roll of edge protection film is rolled out, and the original edge protection film is shifted by a displacement, wherein the adhesive on the surface of the edge protection film is adhered. The force is less than 5 g/in (g/in) of adhesion between any two layers of the glued multilayer film structure, conforming to the surface of the optical film; pushing the distance before and after the edge of the optical film and cutting the sandwich structure with a cutter In this way, an optical film whose edge is completely covered with a protective tool can be obtained. 如申請專利範圍第1項之所述之一種製造具邊緣保護功能之光學膜片的方法,其中該邊緣保護膜之上、下兩片可錯開位移1~3公釐(mm)。 A method of manufacturing an optical film having an edge protection function according to the invention of claim 1, wherein the upper and lower sheets of the edge protection film are offset by 1 to 3 mm. 一種具邊緣保護功能之光學膜片,其係利用如申請專利範圍第1項所述之一種製造具邊緣保護功能之光學膜片的方法製造,其中該光學膜為一膠合多層膜結構,包含一功能光學膜、一保護膜及一離型膜;其中功能光學膜包含一基材,該基材其中一面具有光學功能層,而另一面具有光學膠層;其中保護膜面塗有一感壓膠,貼合於光學功能層,離型膜貼合於光學膠層上;該邊緣保護膜是由二片面積 較光學膜片大之保護膜組成,其中邊緣保護膜表面之膠的黏著力,小於膠合多層膜結構中任何兩層間之黏著力至少5克/英寸(g/in),可分別貼合在光學膜片之兩面完全包覆光學膜片,其中邊緣保護膜表面含有離型劑。 An optical film having an edge protection function, which is manufactured by a method for manufacturing an optical film having an edge protection function according to claim 1, wherein the optical film is a glued multilayer film structure, comprising a functional optical film, a protective film and a release film; wherein the functional optical film comprises a substrate having an optical functional layer on one side and an optical adhesive layer on the other side; wherein the protective film is coated with a pressure sensitive adhesive, Bonded to the optical functional layer, the release film is attached to the optical adhesive layer; the edge protective film is composed of two areas It is composed of a protective film larger than the optical film, wherein the adhesive force on the surface of the edge protective film is less than 5 g/in (g/in) of adhesion between any two layers in the laminated multilayer film structure, and can be respectively attached to the optical The two sides of the membrane are completely covered with an optical film, wherein the surface of the edge protection film contains a release agent. 如申請專利範圍第4項之所述之一種具邊緣保護功能之光學膜片,其中該邊緣保護膜之材質可為PET、PP及OPP。 An optical film having an edge protection function according to the invention of claim 4, wherein the edge protection film is made of PET, PP and OPP. 如申請專利範圍第4項之所述之一種具邊緣保護功能之光學膜片,其中該邊緣保護膜之材質及厚度之剛度可為0.04*10-3~1.05*10-3帕斯卡‧公尺3(Pa‧m3)。 An optical film having an edge protection function according to the fourth aspect of the invention, wherein the edge protection film has a material and a thickness of 0.04*10 -3 to 1.05*10 -3 Pascal ‧ 3 (Pa‧m 3 ). 如申請專利範圍第4項之所述之一種具邊緣保護功能之光學膜片,其中該邊緣保護膜材質為PET時,其厚度可為25~75微米(μm)。 An optical film having an edge protection function as described in claim 4, wherein the edge protection film is made of PET and has a thickness of 25 to 75 micrometers (μm).
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