TWI530257B - Packaging methods for ready - to - eat fruits and vegetables and their packaging - Google Patents
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Description
本發明涉及一種可即食蔬果之包裝,且特定言之,係關於裝運至展示賣場之可即食蔬果的包裝,於該展示賣場中該可即食蔬果係以同一包裝保鮮、展示及出售給最終消費者。 The present invention relates to a package of ready-to-eat fruits and vegetables, and more particularly to a package of ready-to-eat fruits and vegetables shipped to a display store in which the ready-to-eat fruits and vegetables are kept fresh, displayed and sold to the final consumer in the same package. .
知識經濟時代消費者對蔬果需求,追求新鮮、安全、便利、健康等多元功能。近年來我國國民外食消費的比例穩定地逐年增加,隨消費者之多元化需求,外食產業越來越多樣化且變化相當快,尤其速食型的外食產業像便利商店也賣便當,亦結合宅配開始從事生鮮農產品的銷售。 In the era of knowledge economy, consumers are demanding fruits and vegetables, pursuing new functions such as freshness, safety, convenience and health. In recent years, the proportion of China's national food consumption has steadily increased year by year. With the diversified needs of consumers, the food industry has become more diversified and has changed quite rapidly. In particular, the fast-food type of food industry like convenience stores also sells convenience, and also combines home delivery. Started to sell fresh produce.
隨著資訊科技快速發展及網路的普及,使得農產運銷之產品形式與服務型態將產生嶄新、創意的發展空間。外食消費型態及農產品直銷通路增加,甚至網路行銷之蓄勢待發,都將對消費地批發市場之角色與功能產生挑戰。 With the rapid development of information technology and the popularity of the Internet, the product form and service type of agricultural products and marketing will create a new and creative development space. The increase in consumption patterns and direct sales channels of agricultural products, and even the emergence of online marketing, will challenge the role and function of the wholesale market.
一般蔬果如果沒有好好密封保存,跟空氣接觸久了就會被空氣中的氧氣給氧化,但不是每個人都知道氧化對於食品有多嚴重的影響。大家應該都有經驗:吃到一半的蘋果放著放著竟然就變色了!除了顏色的變化之外,經過一連串化學反應,產生了所謂的過氧化物,這個過程就是酸敗。酸敗產生的其他物質不但會破壞食品中的維生素,這些被吃下的過氧化物還會繼續氧化,對於人體的害處不言而喻。 If the fruits and vegetables are not properly sealed and kept in contact with the air for a long time, they will be oxidized by the oxygen in the air, but not everyone knows how severe the oxidation affects the food. Everyone should have experience: half of the apples that are eaten are actually discolored! In addition to the color change, after a series of chemical reactions, the so-called peroxide is produced, and the process is rancid. Other substances produced by rancid will not only destroy the vitamins in the food, but the peroxides that are eaten will continue to oxidize, and the harm to the human body is self-evident.
因此,為了有效減少蔬果由產地到消費地運送過 程的保鮮,很多海運的蔬果都被噴灑大量的防霉殺菌藥劑;如不使用防霉殺菌藥劑,可能就必須利用空運減少運輸時程,但運輸過程中蔬果還是會接觸到空氣中的氧氣。 Therefore, in order to effectively reduce the transportation of fruits and vegetables from the place of origin to the place of consumption The preservation of the process, many seaweed fruits and vegetables are sprayed with a large number of anti-mold bactericidal agents; if you do not use anti-mold bactericidal agents, you may have to use air transport to reduce the transport time, but the fruits and vegetables will still be exposed to oxygen in the air during transportation.
現行食品業最常用的就是阻隔空氣中的氧氣與食品接觸,因為從而達到抗氧化的效果,比原先所使用的脫氧劑、防腐劑...等更天然、更衛生且更無副作用。延用許久的真空保裝一直是大多廠商的保鮮方式,保鮮的原理就是抽走包裝內的空氣,可防止蔬果因氧化而變質,但是有鑑於抽真空的過程並無法抽走包裝內所有的空氣,另外,因包裝的材質不同,即使抽了真空,包裝內依然必須放進一包乾燥包來防潮,所以保鮮效果較不理想。 The most common use in the current food industry is to block the contact of oxygen in the air with food, because it achieves antioxidant effects, is more natural, healthier and has no side effects than the original deoxidizers, preservatives, etc. The vacuum protection that has been used for a long time has always been the preservation method of most manufacturers. The principle of preservation is to take away the air inside the package, which can prevent the fruits and vegetables from deteriorating due to oxidation, but in view of the vacuum process, it is impossible to remove all the air in the package. In addition, due to the different materials of the packaging, even if a vacuum is drawn, a package of dry bags must be placed in the package to prevent moisture, so the preservation effect is less than ideal.
也因此,出現了真空充氮技術,利用這種技術,先將包裝裡的空氣抽出來,再用屬於惰性氣體、不會與食品成份反應的「氮氣」充入包裝內,最後密封包裝起來,這樣在食品開封前,就能確認食品的鮮度是跟製造的那天一樣新鮮。 Therefore, there has been a vacuum nitrogen filling technology in which the air in the package is first drawn out, and then the "nitrogen gas" which is an inert gas which does not react with the food ingredients is filled into the package, and finally sealed and packaged. This way, before the food is opened, it can be confirmed that the freshness of the food is as fresh as the day of manufacture.
但是,現有真空充氮的可即食蔬果的包裝都是利用軟性包裝袋個別包裝或少量包裝,但對於有些表皮或果肉容易受損的蔬果,如櫻桃、葡萄、草莓、新鮮莓果、生菜沙拉等精緻農產品,在前述抽真空的過程中,軟性包裝袋將會因為包裝袋內的空氣被抽走而袋體產生向內壓縮,向內壓縮後蔬果的表皮或果肉可能因為軟性包裝袋的壓迫而破裂或受傷;或輸送至裝運貨櫃中的堆疊配置之中,根據當前實務,軟性包裝袋的包裝無法承受運送期間的碰撞,因此利用軟性包裝袋個別包裝或少量包裝的蔬果,並不適用運送配置到展示賣場後直接用於展示並直接出售給消費者。 However, the existing vacuum-filled ready-to-eat fruits and vegetables are packaged in individual packages or in small quantities in soft bags, but for fruits and vegetables that are easily damaged by some skin or pulp, such as cherries, grapes, strawberries, fresh berries, lettuce salads, etc. Exquisite agricultural products, in the process of vacuuming, the soft packaging bag will be inwardly compressed due to the air in the packaging bag, and the skin or pulp of the fruits and vegetables may be compressed by the soft packaging bag after being compressed inward. Broken or injured; or transported to a stacked configuration in a shipping container. According to current practice, the packaging of flexible bags cannot withstand collisions during shipping. Therefore, individual packaging or small quantities of fruits and vegetables in soft packaging bags are not suitable for shipping configuration. It is used directly for display and sold directly to consumers after the show.
於是,為解決上述缺失,本發明之目的係在提供一種可即食蔬果之包裝方法及其包裝,將可即食蔬果在可食用且被保護的狀態下進行包裝保鮮,且其包裝方法適用於可即食蔬果運送配置到展示賣場後直接上架展示及出售給消費者。 Therefore, in order to solve the above-mentioned deficiencies, the object of the present invention is to provide a packaging method for ready-to-eat fruits and vegetables and a package thereof, which can package and store ready-to-eat fruits and vegetables in an edible and protected state, and the packaging method is suitable for ready-to-eat food. The fruit and vegetable delivery configuration is displayed on the display and sold directly to the consumer.
為達上述之目的,本發明揭露一種可即食蔬果之包裝方法及其包裝,該包裝及包裝方法主要技術特徵在於:先將可即食蔬果裝置於由硬質材料構成的一盛裝容器內;再對已裝置可即食蔬果的該盛裝容器內部空間充填惰性氣體,取代內部空間原本的空氣,該惰性氣體係以氮氣為最佳者;最後利用一密封罩蓋將可即食蔬果與惰性氣體密封於前述盛裝容器內完成包裝。 In order to achieve the above object, the present invention discloses a packaging method for ready-to-eat fruits and vegetables and a package thereof, and the main technical feature of the packaging and packaging method is that the ready-to-eat fruits and vegetables are first placed in a container filled with a hard material; The inner space of the container for ready-to-eat fruits and vegetables is filled with an inert gas instead of the original air in the internal space, and the inert gas system is preferably nitrogen; finally, a ready-to-use vegetable and fruit and inert gas are sealed in the container by a sealing cover. Finish the packaging inside.
其中,充填惰性氣體於該盛裝容器內部空間之前,進一步可先對該盛裝容器內部空間進行抽真空,再對已裝置可即食蔬果的該盛裝容器內部空間充填惰性氣體。 Wherein, before the inert gas is filled in the inner space of the container, the inner space of the container may be evacuated, and the inner space of the container having the ready-to-eat edible fruits and vegetables is filled with an inert gas.
其中,該盛裝容器係塑膠杯/盒或硬紙杯/盒;該密封罩蓋係可以是塑膠封膜、鍍鋁薄膜或塑膠罩蓋其中之一。 Wherein, the container is a plastic cup/box or a cardboard cup/box; the sealing cover may be one of a plastic sealing film, an aluminum film or a plastic cover.
本發明的優點在於,藉由硬質材料構成的盛裝容器保護可即食蔬果在充填惰性氣體與抽真空的過程中,如櫻桃、葡萄、草莓、新鮮莓果、生菜沙拉等高單價位精緻農產品,蔬果的表皮或果肉不會受到壓迫而破裂或受傷;硬質材料構成的盛裝容器也在裝運過程中提供承受運送期間的保護,使盛裝容器內的可即食蔬果不受損。而惰性氣體是用以增加可即食蔬果的保存期限,減少業者的因為保存期限太短所產生的損耗成本,整體包裝將可即食蔬果在可食用且被保護的狀態下包裝保鮮,其包裝方便運送配置到展示賣場後直接上架展示並可直接出售給消費者。 The invention has the advantages that the container filled with the hard material protects the ready-to-eat fruits and vegetables in the process of filling the inert gas and vacuuming, such as cherry, grape, strawberry, fresh berry, lettuce salad, etc., high-priced exquisite agricultural products, fruits and vegetables The skin or pulp is not ruptured or injured by compression; the container of hard material is also provided during the shipping process to protect the ready-to-eat fruits and vegetables in the container. Inert gas is used to increase the shelf life of ready-to-eat fruits and vegetables, reducing the cost of wear and tear caused by the manufacturer's short shelf life. The whole package will be ready for food and vegetables to be packaged and preserved in an edible and protected state. It will be displayed directly after the display of the store and can be sold directly to consumers.
步驟110‧‧‧將可即食蔬果裝於盛裝容器 Step 110‧‧‧Install ready-to-eat fruits and vegetables in containers
步驟120‧‧‧充填惰性氣體 Step 120‧‧ Filling with inert gas
步驟121‧‧‧抽真空 Step 121‧‧‧ Vacuum
步驟130‧‧‧密封罩蓋密封盛裝容器 Step 130‧‧‧ Sealed cover sealed container
200、210‧‧‧盛裝容器 200, 210‧‧‧ containers
201、211‧‧‧內部空間 201, 211‧‧‧ internal space
202、212‧‧‧上緣部 202, 212‧‧‧ Upper edge
300、310‧‧‧密封罩蓋 300, 310‧‧‧ Sealed cover
301‧‧‧周緣部 301‧‧‧The Peripheral Department
311‧‧‧封合部 311‧‧‧Feng Department
400‧‧‧可即食蔬果 400‧‧‧ ready-to-eat fruits and vegetables
500‧‧‧惰性氣體 500‧‧‧Inert gas
圖1為本發明之包裝方法的流程示意圖一。 1 is a schematic flow chart 1 of a packaging method of the present invention.
圖2為本發明之包裝方法的流程示意圖二。 2 is a schematic flow chart 2 of the packaging method of the present invention.
圖3為本發明之包裝之實施示意圖一。 Figure 3 is a schematic view of the implementation of the package of the present invention.
圖4為本發明之包裝之實施示意圖二。 Figure 4 is a schematic view of the implementation of the package of the present invention.
茲有關本發明之詳細內容及技術說明,現以實施例來作進一步說明,但應瞭解的是,該等實施例僅為例示說明之用,而不應被解釋為本發明實施之限制。 The detailed description of the present invention and the technical description of the present invention are further illustrated by the embodiments, but it should be understood that these embodiments are for illustrative purposes only and are not to be construed as limiting.
請參閱圖1,為本發明之實施流程示意圖一。本發明揭露一種可即食蔬果之包裝方法及其包裝,其包裝方法與包裝如下: Please refer to FIG. 1 , which is a schematic diagram 1 of an implementation flow of the present invention. The invention discloses a packaging method and a packaging method of ready-to-eat fruits and vegetables, and the packaging method and packaging thereof are as follows:
步驟110:將可即食蔬果400(圖式中已櫻桃為說明例)裝置於由硬質材料構成的一盛裝容器200內,其中該盛裝容器200係可為塑膠杯、塑膠盒、硬紙杯、硬紙盒,以具可密封不透氣的容器為必要使用條件。 Step 110: The ready-to-eat fruit and vegetable 400 (in the figure, cherries are illustrated) is placed in a container 200 made of a hard material, wherein the container 200 can be a plastic cup, a plastic box, a cardboard cup, and a hard paper. The box is used in a container with a sealable and airtight condition.
步驟120:將惰性氣體500充填於已裝好可即食蔬果400的該盛裝容器200的內部空間201,取代該盛裝容器200內部空間201內原本的空氣,實施上利用排擠效應,在充填惰性氣體500時同時將該內部空間201內原本的空氣排擠出去。該惰性氣體500係以氮氣為最佳者,因為惰性氣體500增加可即食蔬果400的保存期限,減少業者的因為保存期所產生的損耗成本,實施上氮氣的濃度可為50%~99%,氮氣的濃度可視蔬果的種類需要調整,用以增加保鮮效果。 Step 120: The inert gas 500 is filled in the inner space 201 of the containing container 200 in which the ready-to-eat edible fruits and vegetables 400 are filled, instead of the original air in the inner space 201 of the containing container 200, the displacement effect is used to fill the inert gas 500. At the same time, the original air in the internal space 201 is discharged. The inert gas 500 is preferably nitrogen gas, because the inert gas 500 increases the shelf life of the ready-to-eat fruits and vegetables 400, and reduces the loss cost of the manufacturer due to the shelf life, and the concentration of the nitrogen gas can be 50% to 99%. The concentration of nitrogen can be adjusted according to the type of fruits and vegetables to increase the freshness preservation effect.
步驟130:最後利用一密封罩蓋300將可即食蔬果400與惰性氣體500密封於該盛裝容器200內完成包裝。 Step 130: Finally, the ready-to-eat vegetable and vegetable 400 and the inert gas 500 are sealed in the containing container 200 by a sealing cover 300 to complete the packaging.
請參閱圖2,實施上在步驟120前進一步可增加 一步驟121,步驟121:對已裝置可即食蔬果400的該盛裝容器200內部空間進行抽真空;在進行步驟120,直接將惰性氣體500充填於已裝好可即食蔬果400的該盛裝容器200內部空間201(此時因為該內部空間201已先被抽真空,將不再有排擠效應)。其中利用排擠效應充填惰性氣體500的製程與設備,或先抽真空再充填惰性氣體的製程與設備階為已知技術,且非本專利重點,在此不多加贅述。 Referring to FIG. 2, the implementation may further increase before step 120. In step 121, step 121: vacuuming the internal space of the container 200 of the ready-to-eat edible fruit and vegetable 400; in step 120, directly filling the inert gas 500 into the container 200 having the ready-to-eat edible fruits and vegetables 400 Space 201 (at this time, since the internal space 201 has been evacuated first, there will be no crowding effect). The process and equipment for filling the inert gas 500 by the crowding effect, or the process and equipment step of vacuuming and refilling the inert gas are known techniques, and are not the focus of this patent, and will not be further described herein.
實施上應用上,該盛裝容器200可以是杯子形狀的塑膠杯或硬紙杯(如圖3所示),或該盛裝容器201也可是四方盒形狀的塑膠盒或硬紙盒(如圖4所示),以具可密封不透氣的容器為必要使用條件。 In an application, the container 200 may be a cup-shaped plastic cup or a cardboard cup (as shown in FIG. 3), or the container 201 may be a square box-shaped plastic box or a carton (as shown in FIG. 4). ), in a container with a sealable and airtight condition as necessary conditions.
如圖3所示,以該盛裝容器200以杯子形狀為實施說明,最佳實施使用為透明塑膠杯,使消費者可以直接看到該盛裝容器200內部空間201所裝盛的可即食蔬果400的當下狀態;當然在實施上該盛裝容器200也可以使用印有產品相關資訊的硬紙杯。 As shown in FIG. 3, the container container 200 is described in the shape of a cup, and the best implementation is a transparent plastic cup, so that the consumer can directly see the ready-to-eat fruits and vegetables 400 contained in the inner space 201 of the container 200. The current state; of course, the container 200 can also be used with a cardboard cup printed with product related information.
而在該密封罩蓋300係可為塑膠封膜或鍍鋁薄膜其中一種,所述塑膠封膜例如PP塑膠膜;而鍍鋁薄膜主要有應用最多的聚酯鍍鋁膜(VMPET)和CPP鍍鋁膜(VMCPP)。薄膜表面鍍鋁的作用是遮光、防紫外線照射,既延長了內容物的保質期。其中塑膠封膜最佳為透明材料,尤其在當該盛裝容器200為硬紙杯時,透明塑膠封膜使消費者可以改由該密封罩蓋300看到該盛裝容器200內部可即食蔬果400的當下狀態。而當該密封罩蓋300為塑膠封膜或鍍鋁薄膜,可透過已知的熱封裝製程中的熱壓裝置(圖中未示)將該密封罩蓋300的周緣部301與該盛裝容器200開口週邊的上緣部202進行熱封壓工序,使該密封罩蓋300將可即 食蔬果400與惰性氣體500密封於該盛裝容器200內完成包裝。 The sealing cover 300 can be one of a plastic sealing film or an aluminum-plated film, such as a PP plastic film; and the aluminum-plated film mainly has the most widely used polyester aluminized film (VMPET) and CPP plating. Aluminum film (VMCPP). The surface of the film is plated with aluminum to prevent light and ultraviolet radiation, which prolongs the shelf life of the contents. The plastic sealing film is preferably a transparent material, especially when the container 200 is a hard paper cup, the transparent plastic sealing film enables the consumer to see the current ready-to-eat vegetable and fruit 400 inside the container 200 by the sealing cover 300. status. When the sealing cover 300 is a plastic sealing film or an aluminum-plated film, the peripheral portion 301 of the sealing cover 300 and the container 200 can be passed through a hot pressing device (not shown) in a known thermal packaging process. The upper edge portion 202 around the opening is subjected to a heat sealing step, so that the sealing cover 300 can be The food and vegetable 400 and the inert gas 500 are sealed in the container 200 to complete the packaging.
又,如圖4所示,該盛裝容器210以盒子形狀為實施說明,最佳使用為透明塑膠盒,藉此使消費者可以直接看到該盛裝容器210內部空間211所裝盛的可即食蔬果400的當下狀態;當然實施上,該盛裝容器201也可以使用印有產品相關資訊的硬紙盒。而該密封罩蓋310係可為塑膠罩蓋,使用的塑膠罩蓋最佳為透明材料,如此可以在當該盛裝容器210為硬紙盒時使消費者可以改由透明塑膠罩蓋看到該盛裝容器201內部可即食蔬果400的當下狀態。而當該密封罩蓋310為塑膠罩蓋,可透過該密封罩蓋310周圍的封合部311與該盛裝容器201開口週邊的上緣部212進行卡固封合將可即食蔬果400與惰性氣體500密封於盒狀的盛裝容器210內完成包裝。最佳作法,實施上也可透過前述的熱封壓工序,將該密封罩蓋310周圍的封合部311與該盛裝容器210開口週邊的上緣部212進行熱封壓工序,使該密封罩蓋301將可即食蔬果400與惰性氣體500密封於盒狀的盛裝容器210內完成包裝。 Moreover, as shown in FIG. 4, the container 210 is embodied in the shape of a box, and is preferably used as a transparent plastic box, so that the consumer can directly see the ready-to-eat fruits and vegetables contained in the inner space 211 of the container 210. The current state of 400; of course, the container 201 can also use a carton printed with product related information. The sealing cover 310 can be a plastic cover, and the plastic cover used is preferably a transparent material, so that the consumer can change the transparent plastic cover when the container 210 is a cardboard box. The interior of the container 201 can be in the current state of the ready-to-eat fruit and vegetable 400. When the sealing cover 310 is a plastic cover, the sealing portion 311 around the sealing cover 310 and the upper edge portion 212 of the opening of the container 201 can be sealed and sealed to provide ready-to-eat fruits and vegetables 400 and inert gas. The 500 is sealed in a box-like container 210 to complete the packaging. In a preferred embodiment, the sealing portion 311 around the sealing cover 310 and the upper edge portion 212 around the opening of the container 210 may be heat-sealed by the heat sealing step to perform the sealing process. The lid 301 seals the ready-to-eat fruit and vegetable 400 and the inert gas 500 in a box-shaped container 210 to complete the packaging.
想要獲得最大營養的先決條件之一是吃最新鮮以及最接近自然狀態的蔬果,不良的保存環境往往會蹧蹋蔬果,流失蔬果所具有的營養,或失去它們獨有的味道。本發明係以氮氣充填於盛裝容器內,俾利用氮氣取代含氧之空氣,並以氮氣之無色、無味、無毒特性,取代昔日使用藥劑,避免潛伏毒物對人體之傷害者,用以確保包裝之可即食蔬果得到更好的保鮮及防腐,直接透過惰性氣體增加保存期限,減少業者的因為保存期太短所產生的損耗成本。 One of the prerequisites for maximum nutrition is to eat the freshest and most natural fruits and vegetables. Poor storage conditions tend to spoil the fruits and vegetables, lose the nutrients of fruits and vegetables, or lose their unique taste. The invention is filled with nitrogen in a container, and the nitrogen is used to replace the oxygen-containing air, and the colorless, odorless and non-toxic characteristics of nitrogen are used to replace the used agent to avoid the harm of the latent poison to the human body, so as to ensure the packaging. Ready-to-eat fruits and vegetables are better preserved and preserved, and the shelf life is increased directly through inert gas, reducing the cost of wear and tear caused by the manufacturer's short shelf life.
又,本發明包裝方式改善現有可即食蔬果的包裝方式,尤其對於有些表皮容易受損的蔬果,如櫻桃、葡萄、草莓、 新鮮莓果、生菜沙拉等高單價位精緻農產品,使蔬果在抽真空的過程中不在因為包裝袋的問題使,蔬果表面可能破裂或受傷,或在輸送至裝運貨櫃中的堆疊配置之中造成碰撞損傷。本發明提供可即食蔬果一種不同於現有的包裝方法及其包裝,將可即食蔬果在可食用狀態下,直接以被保護的狀態下進行包裝保鮮,且這種包裝也方便展示賣場直接上架展示及直接出售給消費者。 Moreover, the packaging method of the present invention improves the packaging method of the ready-to-eat fruits and vegetables, especially for fruits and vegetables which are easily damaged by some skins, such as cherries, grapes, strawberries, Fresh berry, lettuce salad and other high-priced exquisite agricultural products, so that the fruits and vegetables are not in the process of vacuuming, the surface of the fruits and vegetables may be broken or injured, or colliding in the stacking configuration delivered to the shipping container damage. The invention provides a ready-to-eat vegetable and fruit which is different from the existing packaging method and packaging thereof, and can package and freshly eat ready-to-eat fruits and vegetables in an edible state directly under the protected state, and the package is also convenient for displaying the direct display of the store and the display. Sold directly to consumers.
惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 The above is only the preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are All remain within the scope of the invention patent.
步驟110‧‧‧將可即食蔬果裝於盛裝容器 Step 110‧‧‧Install ready-to-eat fruits and vegetables in containers
步驟120‧‧‧充填惰性氣體 Step 120‧‧ Filling with inert gas
步驟130‧‧‧密封罩蓋密封盛裝容器 Step 130‧‧‧ Sealed cover sealed container
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