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TWI501857B - Injection molding machine - Google Patents

Injection molding machine Download PDF

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Publication number
TWI501857B
TWI501857B TW101124785A TW101124785A TWI501857B TW I501857 B TWI501857 B TW I501857B TW 101124785 A TW101124785 A TW 101124785A TW 101124785 A TW101124785 A TW 101124785A TW I501857 B TWI501857 B TW I501857B
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TW
Taiwan
Prior art keywords
mold
movable member
movable
clamping force
fixed
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Application number
TW101124785A
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Chinese (zh)
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TW201321165A (en
Inventor
Tatsuya Shibata
Atsuro Tamura
Tomohiro Moriya
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Sumitomo Heavy Industries
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Publication of TWI501857B publication Critical patent/TWI501857B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/64Mould opening, closing or clamping devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/64Mould opening, closing or clamping devices
    • B29C2045/645Mould opening, closing or clamping devices using magnetic means

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Description

射出成形機Injection molding machine

本發明係有關一種射出成形機。The present invention relates to an injection molding machine.

射出成形機從射出裝置射出熔融樹脂並填充於模具裝置的模腔,並使其固化來成形為成形品。模具裝置由固定模及可動模構成。模具裝置的閉模、鎖模及開模藉由鎖模裝置進行。The injection molding machine ejects the molten resin from the injection device, fills it in the cavity of the mold device, and solidifies it to form a molded article. The mold device is composed of a fixed mold and a movable mold. The mold closing, mold clamping and mold opening of the mold device are performed by a mold clamping device.

作為鎖模裝置,使用馬達等驅動源與肘節機構之方式者被廣泛利用,但肘節機構的特性上很難變更鎖模力,反應性或穩定性較差。並且,在肘節機構動作時產生彎曲力矩,安裝模具裝置之安裝面等會有應變。As a mold clamping device, a driving source such as a motor and a toggle mechanism are widely used. However, it is difficult to change the clamping force in the characteristics of the toggle mechanism, and the reactivity or stability is poor. Further, when the toggle mechanism is operated, a bending moment is generated, and the mounting surface of the mounting die device is strained.

因此,提出了於開閉模動作時使用線性馬達而於鎖模動作時使用電磁鐵的吸附力之鎖模裝置(例如參閱專利文獻1)。在鎖模裝置中,在基於控制部之控制下向電磁鐵的線圈供給電流。For this reason, a mold clamping device that uses an adsorption force of an electromagnet during a mold clamping operation using a linear motor during the mold opening and closing operation has been proposed (for example, see Patent Document 1). In the mold clamping device, a current is supplied to the coil of the electromagnet under the control of the control unit.

(先前技術文獻)(previous technical literature) (專利文獻)(Patent Literature)

專利文獻1:國際專利公開第05/090052號Patent Document 1: International Patent Publication No. 05/090052

模具裝置根據成形品的種類進行更換。安裝新的模具裝置時,模具裝置由螺栓臨時固定於安裝面後,閉模,在鎖模狀態下進一步緊固螺栓進行正式固定。亦可使用利用液壓或磁力之夾具裝置等來代替螺栓。The mold device is replaced according to the type of the molded article. When a new mold device is installed, the mold device is temporarily fixed to the mounting surface by bolts, the mold is closed, and the bolts are further tightened in the mold clamping state for formal fixing. Instead of bolts, a hydraulic or magnetic clamp device or the like can also be used.

正式固定作業由於是打開設置於射出成形機罩上之門進行,因此,為了防止由控制部所造成之錯誤動作,在開門的狀態下便會自動地停止對鎖模裝置供給電流。Since the main fixing operation is performed by opening the door provided on the injection molding machine cover, in order to prevent an erroneous operation by the control unit, the current supply to the mold clamping device is automatically stopped in the state of opening the door.

在此狀態下,使用肘節機構之方式雖然能夠保持預先產生之鎖模力,但使用電磁鐵之方式是無法保持鎖模力。因此,在使用電磁鐵之方式中是很難進行正式固定作業。In this state, the use of the toggle mechanism maintains the pre-generated clamping force, but the use of the electromagnet does not maintain the clamping force. Therefore, it is difficult to perform a formal fixing operation in the form of using an electromagnet.

本發明係鑒於上述課題而完成的,其目的在於提供一種能夠在停止對鎖模裝置供給電流之狀態下安裝模具裝置之射出成形機。The present invention has been made in view of the above circumstances, and an object thereof is to provide an injection molding machine capable of mounting a mold device while stopping supply of current to a mold clamping device.

為了解決上述目的,依據本發明之一態樣之射出成形機的特徵為,具備:第1固定構件,其安裝有固定模;第1可動構件,其安裝有可動模;第2可動構件,其與該第1可動構件一同移動;第2固定構件,其配設於前述第1可動構件與前述第2可動構件之間;電磁鐵,其形成於該第2固定構件及前述第2可動構件的其中一方,吸附另一方來產生鎖模力; 調整部,其調整前述第1可動構件與前述第2可動構件的間隔;移動限制部,其在前述第2可動構件與前述第2固定構件之間形成預定間隙之狀態下,限制前述第2可動構件朝向開模方向之移動;以及控制部,其使該移動限制部動作來限制前述第2可動構件朝向開模方向移動後,驅動前述調整部使前述第1可動構件朝向閉模方向移動,從而產生預定的鎖模力。In order to achieve the above object, an injection molding machine according to an aspect of the present invention includes: a first fixing member to which a fixed mold is attached; a first movable member to which a movable mold is attached; and a second movable member; Moving together with the first movable member; the second fixing member is disposed between the first movable member and the second movable member; and the electromagnet is formed on the second fixed member and the second movable member One of them adsorbs the other to generate a clamping force; The adjustment unit adjusts a distance between the first movable member and the second movable member, and a movement restricting portion that restricts the second movable state while a predetermined gap is formed between the second movable member and the second fixed member a movement of the member toward the mold opening direction, and a control unit that moves the movement restricting portion to restrict the movement of the second movable member toward the mold opening direction, and drives the adjustment portion to move the first movable member toward the mold closing direction A predetermined clamping force is generated.

並且,依據本發明之其他態樣之射出成形機的特徵為,具備:第1固定構件,其安裝有固定模;第1可動構件,其安裝有可動模;第2可動構件,其與該第1可動構件一同移動;第2固定構件,其配設於前述第1可動構件與前述第2可動構件之間;電磁鐵,其形成於該第2固定構件及前述第2可動構件的其中一方,吸附另一方來產生鎖模力;調整部,其調整前述第1可動構件與前述第2可動構件的間隔;移動限制部,其在前述第2固定構件與前述第2可動構件之間形成預定間隙之狀態下,限制前述第2可動構件朝向開模方向之移動;以及控制部,其驅動前述電磁鐵產生鎖模力後,使前述移動限制部動作來限制第2可動構件朝向開模方向移動,以 便維持預定的鎖模力。Further, an injection molding machine according to another aspect of the present invention includes: a first fixing member to which a fixed mold is attached; a first movable member to which a movable mold is attached; and a second movable member to which the second movable member is attached (1) the movable member moves together; the second fixing member is disposed between the first movable member and the second movable member; and the electromagnet is formed on one of the second fixed member and the second movable member. The other is adsorbed to generate a clamping force; the adjusting portion adjusts a distance between the first movable member and the second movable member; and the movement restricting portion forms a predetermined gap between the second fixed member and the second movable member a state in which the movement of the second movable member toward the mold opening direction is restricted, and a control unit that drives the movement of the electromagnet to move the movement restricting portion to restrict the movement of the second movable member toward the mold opening direction. Take The predetermined clamping force is maintained.

根據本發明,可提供一種能夠在停止對鎖模裝置供給電流之狀態下安裝模具裝置之射出成形機。According to the present invention, it is possible to provide an injection molding machine capable of mounting a mold device while stopping supply of current to the mold clamping device.

以下,參閱附圖對用於實施本發明之形態進行說明,但在各附圖中,對於同一或對應之結構附加同一或對應之符號而省略說明。並且,將進行閉模時之可動壓板的移動方向設為前方,將進行開模時之可動壓板的移動方向設為後方來進行說明。In the following, the embodiments for carrying out the invention will be described with reference to the accompanying drawings. In addition, the moving direction of the movable platen when the mold is closed is set to the front, and the moving direction of the movable platen when the mold is opened is set to the rear.

第1圖係表示本發明依據一實施形態之射出成形機閉模時的狀態圖。第2圖係表示本發明依據一實施形式之射出成形機開模時的狀態圖。Fig. 1 is a view showing a state in which the injection molding machine according to the embodiment is closed when the mold is closed. Fig. 2 is a view showing a state in which the injection molding machine according to an embodiment of the present invention is opened.

圖中,10為鎖模裝置,Fr為射出成形機的框架,Gd為由鋪設於該框架Fr上之2根導軌所構成之導引件,11為固定壓板(第1固定構件)。固定壓板11可設置於能夠沿著向模開閉方向(圖中左右方向)延伸之導引件Gd移動之位置調整底座Ba上。另外,固定壓板11也可以載置於框架Fr上。In the figure, 10 is a mold clamping device, Fr is a frame of the injection molding machine, Gd is a guide member composed of two guide rails laid on the frame Fr, and 11 is a fixed pressure plate (first fixing member). The fixed platen 11 can be disposed on the position adjustment base Ba which is movable along the guide member Gd extending in the mold opening and closing direction (the horizontal direction in the drawing). Further, the fixed platen 11 may be placed on the frame Fr.

與固定壓板11相向而配設可動壓板(第1可動構件)12。可動壓板12固定於可動底座Bb上,可動底座Bb能夠在導引件Gd上行走。藉此,可動壓板12能夠相對 於固定壓板11朝向模開閉方向移動。A movable platen (first movable member) 12 is disposed to face the fixed platen 11. The movable platen 12 is fixed to the movable base Bb, and the movable base Bb can travel on the guide Gd. Thereby, the movable platen 12 can be opposite The fixed platen 11 is moved toward the mold opening and closing direction.

與固定壓板11隔著預定間隔且與固定壓板11平行地配設後壓板(第2固定構件)13。後壓板13藉由腳部13a而固定於框架Fr上。A rear platen (second fixing member) 13 is disposed in parallel with the fixed platen 11 at a predetermined interval from the fixed platen 11. The rear platen 13 is fixed to the frame Fr by the leg portion 13a.

4根作為連結構件之連接桿14(圖中僅表示4根連接桿14中的2根)架設於固定壓板11與後壓板13之間。固定壓板11藉由連接桿14固定於後壓板13。沿著連接桿14進退自如地配設可動壓板12。在可動壓板12中與連接桿14對應之部位形成用以使連接桿14貫穿之未圖示之導引孔。另外,亦可形成缺口部來代替導引孔。Four connecting rods 14 (only two of the four connecting rods 14 are shown in the drawing) are bridged between the fixed platen 11 and the rear platen 13. The fixed platen 11 is fixed to the rear platen 13 by a connecting rod 14. The movable platen 12 is disposed to retreat freely along the connecting rod 14. A guide hole (not shown) through which the connecting rod 14 is inserted is formed in a portion of the movable platen 12 corresponding to the connecting rod 14. In addition, a notch portion may be formed instead of the guide hole.

在連接桿14的前端部(圖中右端部)形成未圖示之螺紋部,藉由將螺母n1螺合緊固於該螺紋部,使連接桿14的前端部固定於固定壓板11。連接桿14的後端部固定於後壓板13。A screw portion (not shown) is formed at a distal end portion (right end portion in the drawing) of the connecting rod 14, and the distal end portion of the connecting rod 14 is fixed to the fixed pressure plate 11 by screwing the nut n1 to the screw portion. The rear end portion of the connecting rod 14 is fixed to the rear pressure plate 13.

固定模15與可動模16分別安裝於固定壓板11與可動壓板12,固定模15與可動模16隨著可動壓板12的進退而接觸分離,進行閉模、鎖模及開模。另外,隨著進行鎖模,未圖示之模腔空間形成於固定模15與可動模16之間,從射出裝置17的射出噴嘴18所射出之未圖示之熔融樹脂填充於模腔空間。由固定模15及可動模16構成模具裝置19。The fixed mold 15 and the movable mold 16 are attached to the fixed platen 11 and the movable platen 12, respectively, and the fixed mold 15 and the movable mold 16 are contacted and separated with the advancement and retraction of the movable platen 12 to perform mold closing, mold clamping, and mold opening. Further, as the mold clamping is performed, a cavity space (not shown) is formed between the fixed mold 15 and the movable mold 16, and the molten resin (not shown) which is emitted from the injection nozzle 18 of the injection device 17 is filled in the cavity space. The mold device 19 is constituted by the fixed mold 15 and the movable mold 16.

吸附板22(第2可動構件)是與可動壓板12平行地配設。吸附板22藉由安裝板27固定於滑動底座Sb,滑動底座Sb能夠在導引件Gd上行走。藉此,吸附板22在 比後壓板13更靠後方進退自如。吸附板22亦可由磁性材料形成。另外,也可以不用安裝板27,此情形時,吸附板22為直接固定於滑動底座Sb。The suction plate 22 (second movable member) is disposed in parallel with the movable platen 12. The suction plate 22 is fixed to the slide base Sb by a mounting plate 27, and the slide base Sb can travel on the guide Gd. Thereby, the adsorption plate 22 is It is more backward and backward than the rear pressure plate 13. The adsorption plate 22 can also be formed of a magnetic material. Alternatively, the mounting plate 27 may not be used. In this case, the suction plate 22 is directly fixed to the sliding base Sb.

桿39配設成在後端部與吸附板22連結而在前端部與可動壓板12連結。因此,桿39在閉模時隨著吸附板22前進而前進並使可動壓板12前進,而在開模時隨著吸附板22後退而後退並使可動壓板12後退。為此,在後壓板13的中央部分形成用以使桿39貫穿之桿孔41。The rod 39 is disposed to be coupled to the suction plate 22 at the rear end portion and coupled to the movable platen 12 at the front end portion. Therefore, the rod 39 advances with the advancement of the suction plate 22 at the time of mold closing, and advances the movable platen 12, and retreats as the suction plate 22 retreats at the time of mold opening, and the movable platen 12 retreats. To this end, a rod hole 41 for penetrating the rod 39 is formed in a central portion of the rear platen 13.

線性馬達28為用以使可動壓板12進退之模開閉驅動部,例如配設於與可動壓板12連結之吸附板22與框架Fr之間。另外,線性馬達28亦可配設於可動壓板12與框架Fr之間。The linear motor 28 is a mold opening and closing drive unit for moving the movable platen 12 forward and backward, and is disposed, for example, between the suction plate 22 coupled to the movable platen 12 and the frame Fr. Further, the linear motor 28 may be disposed between the movable platen 12 and the frame Fr.

線性馬達28具備定子29及可動件31。定子29形成為在框架Fr上與導引件Gd平行且與滑動底座Sb的移動範圍對應。可動件31形成為在滑動底座Sb的下端與定子29相向且跨及於預定範圍。The linear motor 28 includes a stator 29 and a movable member 31. The stator 29 is formed to be parallel to the guide Gd on the frame Fr and to correspond to the range of movement of the slide base Sb. The movable member 31 is formed to face the stator 29 at a lower end of the slide base Sb and to span a predetermined range.

可動件31具備磁芯34及線圈35。並且,磁芯34具備朝向定子29突出且以預定間距形成之複數個磁極齒33,線圈35捲裝於各磁極齒33。另外,磁極齒33形成為在相對於可動壓板12的移動方向為垂直之方向上相互平行。並且,定子29具備未圖示之磁芯及在該磁芯上延伸而形成之未圖示之永久磁鐵。永久磁鐵是藉由使N極及S極的各磁極交替受磁所形成。配置檢測可動件31的位置之位置感測器53。The mover 31 includes a magnetic core 34 and a coil 35. Further, the magnetic core 34 includes a plurality of magnetic pole teeth 33 that protrude toward the stator 29 and are formed at a predetermined pitch, and the coils 35 are wound around the respective magnetic pole teeth 33. Further, the magnetic pole teeth 33 are formed to be parallel to each other in a direction perpendicular to the moving direction of the movable platen 12. Further, the stator 29 includes a magnetic core (not shown) and a permanent magnet (not shown) formed by extending the magnetic core. The permanent magnet is formed by alternately magnetizing the magnetic poles of the N pole and the S pole. A position sensor 53 that detects the position of the movable member 31 is disposed.

若藉由向線圈35供給預定電流來驅動線性馬達28,則可動件31被進退。隨此,吸附板22及可動壓板12被進退,能夠進行閉模及開模。根據位置感測器53的檢測結果回饋控制線性馬達28,以使可動件31的位置成為設定值。When the linear motor 28 is driven by supplying a predetermined current to the coil 35, the movable member 31 is advanced and retracted. As a result, the suction plate 22 and the movable platen 12 are advanced and retracted, and the mold can be closed and opened. The linear motor 28 is fed back in response to the detection result of the position sensor 53 so that the position of the movable member 31 becomes a set value.

另外,本實施形態中,雖是將永久磁鐵配設於定子29上,將線圈35配設於可動件31上,但是亦能夠將線圈配設於定子上,將永久磁鐵配設於可動件上。此情形時,線圈不會隨著線性馬達28的驅動而移動,因此能夠容易地進行用來對線圈供給電力之配線。Further, in the present embodiment, the permanent magnet is disposed on the stator 29, and the coil 35 is disposed on the movable member 31. However, the coil may be disposed on the stator and the permanent magnet may be disposed on the movable member. . In this case, since the coil does not move with the driving of the linear motor 28, the wiring for supplying electric power to the coil can be easily performed.

另外,作為模開閉驅動部可使用旋轉馬達及將旋轉馬達的旋轉運動轉換成線性運動之滾珠螺桿機構或者液壓缸或空氣壓缸等流體壓缸等來代替線性馬達28。Further, instead of the linear motor 28, a rotary motor and a ball screw mechanism that converts the rotational motion of the rotary motor into a linear motion or a fluid pressure cylinder such as a hydraulic cylinder or an air cylinder can be used as the mold opening and closing drive unit.

電磁鐵單元37是用來在後壓板13與吸附板22之間生成吸附力。該吸附力經由桿39傳遞至可動壓板12,在可動壓板12與固定壓板11之間產生鎖模力。The electromagnet unit 37 is for generating an adsorption force between the rear platen 13 and the adsorption plate 22. This adsorption force is transmitted to the movable platen 12 via the rod 39, and a clamping force is generated between the movable platen 12 and the fixed platen 11.

另外,藉由固定壓板11、可動壓板12、後壓板13、吸附板22、線性馬達28、電磁鐵單元37及桿39等構成鎖模裝置10。Further, the mold clamping device 10 is constituted by the fixed platen 11, the movable platen 12, the rear platen 13, the suction plate 22, the linear motor 28, the electromagnet unit 37, the rod 39, and the like.

電磁鐵單元37是由形成於後壓板13側之電磁鐵49及形成於吸附板22側之吸附部51所構成。吸附部51是形成於吸附板22的吸附面(前端面)的預定部份,例如,是形成在吸附板22中包圍桿39且與電磁鐵49相向之部分。並且,在後壓板13的吸附面(後端部)的預定部 份,例如在桿39周圍形成容納電磁鐵49的線圈48之槽45。比槽45更靠內側形成形磁芯46。在磁芯46的周圍捲裝線圈48。在後壓板13中除磁芯46以外的部分形成磁軛47。The electromagnet unit 37 is composed of an electromagnet 49 formed on the side of the rear platen 13 and an adsorption portion 51 formed on the side of the adsorption plate 22. The adsorption portion 51 is a predetermined portion formed on the adsorption surface (front end surface) of the adsorption plate 22, and is formed, for example, in a portion of the adsorption plate 22 that surrounds the rod 39 and faces the electromagnet 49. Further, a predetermined portion of the adsorption surface (rear end portion) of the rear platen 13 For example, a groove 45 for accommodating the coil 48 of the electromagnet 49 is formed around the rod 39. The magnetic core 46 is formed on the inner side of the groove 45. The coil 48 is wound around the magnetic core 46. A portion other than the magnetic core 46 in the rear platen 13 is formed with a yoke 47.

另外,本實施形式中,雖是與後壓板13分開形成電磁鐵49,與吸附板22分開形成吸附部51,但亦可作為後壓板13的一部分來形成電磁鐵,作為吸附板22的一部分來形成吸附部。並且,亦可相反配置電磁鐵和吸附部。例如,亦可在吸附板22側設置電磁鐵49,在後壓板13側設置吸附部51。並且,電磁鐵49的線圈48的數量亦可為複數個。Further, in the present embodiment, the electromagnet 49 is formed separately from the rear platen 13, and the adsorption portion 51 is formed separately from the adsorption plate 22. However, the electromagnet may be formed as a part of the rear platen 13 as a part of the adsorption plate 22. An adsorption portion is formed. Further, the electromagnet and the adsorption portion may be arranged in reverse. For example, the electromagnet 49 may be provided on the side of the adsorption plate 22, and the adsorption portion 51 may be provided on the side of the rear platen 13. Further, the number of the coils 48 of the electromagnet 49 may be plural.

在電磁鐵單元37中,若對線圈48供給電流,則電磁鐵49被驅動而對吸附部51進行吸附,從而能夠產生鎖模力。In the electromagnet unit 37, when a current is supplied to the coil 48, the electromagnet 49 is driven to adsorb the adsorption portion 51, and a clamping force can be generated.

藉由控制裝置60控制鎖模裝置10的線性馬達28及電磁鐵49的驅動。控制裝置60具備CPU及記憶體等,按照由CPU所運算之結果來對線性馬達28的線圈35或電磁鐵49的線圈48供給電流。於控制裝置60上連接鎖模力感測器55。鎖模力感測器55是設置於鎖模裝置10中至少1根連接桿14的預定位置(固定壓板11與後壓板13之間的預定位置),用以檢測施加於該連接桿14之荷載。鎖模力感測器55是由例如包含檢測連接桿14的伸長量之應變規等所構成。藉由鎖模力感測器55檢測出之荷載被傳送至控制裝置60。The drive of the linear motor 28 and the electromagnet 49 of the mold clamping device 10 is controlled by the control device 60. The control device 60 includes a CPU, a memory, and the like, and supplies a current to the coil 35 of the linear motor 28 or the coil 48 of the electromagnet 49 as a result of calculation by the CPU. A clamping force sensor 55 is connected to the control device 60. The clamping force sensor 55 is a predetermined position (a predetermined position between the fixed platen 11 and the rear platen 13) provided in the at least one connecting rod 14 of the clamping device 10 for detecting the load applied to the connecting rod 14. . The clamping force sensor 55 is constituted by, for example, a strain gauge or the like including the amount of elongation of the detecting connecting rod 14. The load detected by the clamping force sensor 55 is transmitted to the control device 60.

接著,對鎖模裝置10的動作進行說明。Next, the operation of the mold clamping device 10 will be described.

藉由控制裝置60的模開閉處理部61控制閉模製程。第2圖的狀態(開模的狀態)下,模開閉處理部61對線圈35供給電流來驅動線性馬達28。如第1圖所示,可動壓板12前進,使可動模16與固定模15相抵接。此時,在後壓板13與吸附板22之間,亦即電磁鐵49與吸附部51之間形成間隙δ 。另外,與鎖模力相比,閉模所需的力十分地小。The mold closing process is controlled by the mold opening and closing processing unit 61 of the control device 60. In the state of the second drawing (the state of the mold opening), the mold opening and closing processing unit 61 supplies a current to the coil 35 to drive the linear motor 28. As shown in Fig. 1, the movable platen 12 advances to bring the movable die 16 into contact with the fixed die 15. At this time, a gap δ is formed between the rear platen 13 and the adsorption plate 22, that is, between the electromagnet 49 and the adsorption portion 51. In addition, the force required to close the mold is very small compared to the clamping force.

接著,控制裝置60的鎖模處理部62控制鎖模製程。鎖模處理部62對電磁鐵49的線圈48供給電流,將吸附部51吸附於電磁鐵49。該吸附力是經由桿39而傳遞至可動壓板12,在可動壓板12與固定壓板11之間產生鎖模力。Next, the mold clamping processing unit 62 of the control device 60 controls the mold clamping process. The mold clamping processing unit 62 supplies a current to the coil 48 of the electromagnet 49, and adsorbs the adsorption unit 51 to the electromagnet 49. This suction force is transmitted to the movable platen 12 via the rod 39, and a clamping force is generated between the movable platen 12 and the fixed platen 11.

鎖模力藉由鎖模力感測器55檢測。檢測出之鎖模力被傳送至控制裝置60,鎖模處理部62為了使鎖模力成為設定值而調整供給於線圈48之電流,並進行回饋控制。在此期間,在射出裝置17中熔融之熔融樹脂從射出噴嘴18射出,填充於模具裝置19的模腔空間。The clamping force is detected by the clamping force sensor 55. The detected clamping force is transmitted to the control device 60, and the mold clamping processing unit 62 adjusts the current supplied to the coil 48 in order to set the clamping force to a set value, and performs feedback control. During this period, the molten resin melted in the injection device 17 is emitted from the injection nozzle 18 and filled in the cavity space of the mold device 19.

若模腔空間內的樹脂冷卻固化,則模開閉處理部61控制開模製程。在第1圖的狀態下,鎖模處理部62停止對電磁鐵49的線圈48供給電流。隨此,線性馬達28被驅動,可動壓板12後退,如第2圖所示,可動模16後退而進行開模。When the resin in the cavity space is cooled and solidified, the die opening and closing processing portion 61 controls the mold opening process. In the state of Fig. 1, the mold clamping processing unit 62 stops supplying current to the coil 48 of the electromagnet 49. Accordingly, the linear motor 28 is driven, and the movable platen 12 is retracted. As shown in Fig. 2, the movable mold 16 is retracted to perform mold opening.

接著,根據第3圖及第4圖對模具裝置19的更換作 業進行說明。第3圖表示在模具裝置19的臨時固定作業後將銷82插入銷孔81之狀態。第4圖表示產生預定的鎖模力之狀態。Next, the replacement of the mold device 19 is performed according to the third and fourth figures. Industry to explain. Fig. 3 shows a state in which the pin 82 is inserted into the pin hole 81 after the temporary fixing operation of the mold device 19. Fig. 4 shows a state in which a predetermined clamping force is generated.

在更換模具裝置19時,新的模具裝置19在以起重機等懸吊保持之狀態下,由螺栓臨時固定於固定壓板11。之後,可動壓板12前進而與模具裝置19接觸,接著模具裝置19鎖模。在鎖模狀態下,固定模15與可動模16由螺栓或夾具裝置等分別正式固定於固定壓板11與可動壓板12。正式固定作業由於是藉由打開設置於射出成形機罩上的門進行,因此在停止對鎖模裝置10供給電流之狀態(以下亦稱為“停止狀態”)下進行。這是為了防止由控制部60造成之錯誤動作。停止狀態也可以是根據各種檢測器的檢測結果,使動作成為被回饋控制之驅動源(例如包含電磁鐵49、線性馬達28、以及後述的模厚調整用馬達71)的驅動控制以自動方式所停止之伺服關閉狀態。在停止狀態下,由於對電磁鐵49的線圈48之電力供給被遮斷,因此不會產生由電磁鐵49產生之吸附力。When the mold device 19 is replaced, the new mold device 19 is temporarily fixed to the fixed platen 11 by bolts while being suspended by a crane or the like. Thereafter, the movable platen 12 is advanced to come into contact with the mold device 19, and then the mold device 19 is mold-locked. In the mold clamping state, the fixed mold 15 and the movable mold 16 are integrally fixed to the fixed platen 11 and the movable platen 12 by bolts or clamp devices, respectively. Since the main fixing operation is performed by opening the door provided on the injection molding machine cover, the state in which the current supply to the mold clamping device 10 is stopped (hereinafter also referred to as "stop state") is performed. This is to prevent an erroneous operation caused by the control unit 60. The stop state may be an automatic manner in which the operation is a drive source for the feedback control (for example, the electromagnet 49, the linear motor 28, and the mold thickness adjustment motor 71 to be described later) based on the detection results of the various detectors. Stop servo off state. In the stopped state, since the power supply to the coil 48 of the electromagnet 49 is blocked, the adsorption force generated by the electromagnet 49 does not occur.

此外,若在更換模具裝置19時模具裝置19的厚度發生變化,則會使閉模結束時間隙δ 0成為目標值之可動壓板12與吸附板22的間隔有所變化。在閉模結束時以間隙δ 0設為目標值是為了有效率地得到預定的鎖模力。若閉模結束時間隙δ 0過寬,則為得到預定的鎖模力而對線圈48供給之電流變得過大。若閉模結束時間隙δ 0過窄,則吸附時吸附板22會與後壓板13接觸,恐存在有吸附力的 一部分無法經由桿39而傳遞到可動壓板12之虞。Further, when the thickness of the mold device 19 is changed when the mold device 19 is replaced, the interval between the movable platen 12 and the suction plate 22 at which the gap δ 0 becomes the target value at the end of the mold closing is changed. The gap δ 0 is set as the target value at the end of the mold closing in order to efficiently obtain a predetermined clamping force. When the gap δ 0 is too wide at the end of the mold closing, the current supplied to the coil 48 to obtain a predetermined clamping force becomes excessive. When the gap δ 0 is too narrow at the end of the mold closing, the suction plate 22 comes into contact with the rear pressure plate 13 during the adsorption, and a part of the adsorption force cannot be transmitted to the movable platen 12 via the rod 39.

因此,射出成形機為了能夠在停止狀態下進行正式固定作業,並且為了因應模具裝置19的厚度來調整可動壓板12與吸附板22的間隔,因此具備模厚調整部70及作為移動限制部之鎖銷部80。Therefore, the injection molding machine is provided with the mold thickness adjusting portion 70 and the lock as the movement restricting portion in order to perform the main fixing operation in the stopped state and to adjust the interval between the movable platen 12 and the suction plate 22 in accordance with the thickness of the mold device 19. Pin portion 80.

模厚調整部70,是因應模具裝置19的厚度來調整可動壓板12與吸附板22的間隔。模厚調整部70是由:模厚調整用馬達71、齒輪72、螺母73、以及桿39等所構成。桿39貫穿吸附板22的中央部分,並在桿39的後端部形成有螺紋43。使螺紋43與旋轉自如地被支承於吸附板22之螺母73相螺合。螺母73的外周面形成有未圖示之齒輪,該齒輪與安裝於模厚調整用馬達71的輸出軸71a之齒輪72相嚙合。由螺母73及螺紋43構成運動方向轉換部,在該運動方向轉換部中,將螺母73的旋轉運動轉換成桿39的直進運動。The mold thickness adjusting portion 70 adjusts the interval between the movable platen 12 and the suction plate 22 in accordance with the thickness of the mold device 19. The mold thickness adjusting portion 70 is composed of a mold thickness adjusting motor 71, a gear 72, a nut 73, a rod 39, and the like. The rod 39 penetrates the central portion of the suction plate 22, and a thread 43 is formed at the rear end portion of the rod 39. The screw 43 is screwed to the nut 73 rotatably supported by the suction plate 22. A gear (not shown) is formed on the outer circumferential surface of the nut 73, and the gear meshes with the gear 72 attached to the output shaft 71a of the mold thickness adjusting motor 71. The nut 73 and the screw 43 constitute a movement direction changing portion in which the rotational motion of the nut 73 is converted into the linear motion of the rod 39.

若供給預定電流來驅動模厚調整用馬達71,則螺母73相對螺紋43旋轉預定量,從而調整桿39相對於吸附板22之位置。藉此能夠調整可動壓板12與吸附板22的間隔。When a predetermined current is supplied to drive the mold thickness adjusting motor 71, the nut 73 is rotated by a predetermined amount with respect to the screw 43, thereby adjusting the position of the rod 39 with respect to the suction plate 22. Thereby, the interval between the movable platen 12 and the suction plate 22 can be adjusted.

模厚調整用馬達71可以是伺服馬達,亦可包含檢測模厚調整用馬達71的輸出軸71a的旋轉量等之編碼部71b。供給於模厚調整用馬達71的驅動用線圈之電流根據編碼部71b的檢測結果被回饋控制,以使可動壓板12與吸附板22的間隔成為目標值。The mold thickness adjustment motor 71 may be a servo motor or may include an encoder portion 71b that detects the amount of rotation of the output shaft 71a of the mold thickness adjustment motor 71. The current supplied to the driving coil of the mold thickness adjusting motor 71 is feedback-controlled according to the detection result of the encoding unit 71b so that the interval between the movable platen 12 and the suction plate 22 becomes a target value.

並且,模厚調整用馬達71可以是附有制動器之馬達。模厚調整用馬達71的制動部71c可以為一般的結構,例如由包含電磁鐵之電磁制動器所構成。當電磁鐵的制動用線圈通電時,電磁制動器容許模厚調整用馬達71的輸出軸71a旋轉,而當制動用線圈未通電時,限制輸出軸71a的旋轉。另外,制動部71c亦可具有以氣壓缸等作為驅動源來代替電磁鐵,並不限定於電磁制動器。Further, the mold thickness adjusting motor 71 may be a motor with a brake attached thereto. The braking portion 71c of the mold thickness adjusting motor 71 may have a general configuration, and is constituted, for example, by an electromagnetic brake including an electromagnet. When the brake coil of the electromagnet is energized, the electromagnetic brake allows the output shaft 71a of the mold thickness adjustment motor 71 to rotate, and when the brake coil is not energized, the rotation of the output shaft 71a is restricted. Further, the brake portion 71c may have a pneumatic cylinder or the like as a drive source instead of the electromagnet, and is not limited to the electromagnetic brake.

鎖銷部80,是在後壓板13與吸附板22之間形成有預定間隙δ 1(以下稱為“初始間隙δ 1”)之狀態下限制吸附板22的後退。鎖銷部80是配置於固定側構件與可動側構件之間。例如鎖銷部80是由形成於固定側構件之銷孔81以及設置於可動側構件之銷82等所構成。The lock pin portion 80 restricts the retreat of the suction plate 22 in a state where a predetermined gap δ 1 (hereinafter referred to as "initial gap δ 1") is formed between the rear platen 13 and the suction plate 22. The lock pin portion 80 is disposed between the fixed side member and the movable side member. For example, the lock pin portion 80 is constituted by a pin hole 81 formed in the fixed side member, a pin 82 provided on the movable side member, and the like.

銷孔81例如形成於框架Fr上。銷孔81形成為稍大於銷82。銷孔81亦可在前後方向隔著間隔形成有複數個(圖中僅圖示1個)。另外,銷孔81可形成於導引件Gd等來代替形成於框架Fr上,形成銷孔81之固定側的構件並沒有特別限定。The pin hole 81 is formed, for example, on the frame Fr. The pin hole 81 is formed to be slightly larger than the pin 82. The pin holes 81 may be formed in plural at intervals in the front-rear direction (only one is shown in the drawing). Further, the pin hole 81 may be formed in the guide Gd or the like instead of being formed on the frame Fr, and the member on the fixed side of the pin hole 81 is not particularly limited.

銷82在從銷孔81拔出時容許吸附板22的後退,在插入銷孔81時限制吸附板22的後退。由於限制吸附板22的後退之同時,並且能夠使可動壓板12前進,因此銷82可被支承於:可動側構件中之以桿39為基準而配設於吸附板22側之構件上。例如,銷82不能進退地被支承於滑動底座Sb上。When the pin 82 is pulled out from the pin hole 81, the suction plate 22 is allowed to retreat, and when the pin hole 81 is inserted, the retraction of the suction plate 22 is restricted. Since the movable platen 12 can be advanced while restricting the retraction of the suction plate 22, the pin 82 can be supported by a member of the movable side member that is disposed on the suction plate 22 side with respect to the rod 39. For example, the pin 82 is supported on the slide base Sb so as not to advance and retreat.

另外,可相反配置銷孔81與銷82,亦可將銷孔81 設置於可動側構件,而將銷82設置於固定側構件。In addition, the pin hole 81 and the pin 82 may be disposed oppositely, and the pin hole 81 may also be disposed. It is provided to the movable side member, and the pin 82 is provided to the fixed side member.

鎖銷部80可進一步包含:將銷82朝向插拔方向導引之導引部83、以及使銷82朝向插拔方向移動之驅動部84等。導引部83例如包含形成於滑動底座Sb的導孔。驅動部84可為電動式亦可為液壓式,例如是被固定於滑動底座Sb。The lock pin portion 80 may further include a guide portion 83 that guides the pin 82 in the insertion and removal direction, a drive portion 84 that moves the pin 82 in the insertion and removal direction, and the like. The guide portion 83 includes, for example, a guide hole formed in the slide base Sb. The driving portion 84 may be of an electric type or a hydraulic type, and is fixed to the sliding base Sb, for example.

接著,對設為上述結構之模厚調整部70及鎖銷部80的動作進行說明。在第3圖所示之模具裝置19的臨時固定作業後進行該動作。模厚調整部70的動作是由控制部60的模厚調整處理部63所控制,鎖銷部80的動作是由控制部60的鎖銷處理部64所控制。Next, an operation of the mold thickness adjusting unit 70 and the lock pin unit 80 having the above configuration will be described. This operation is performed after the temporary fixing operation of the mold device 19 shown in Fig. 3 . The operation of the mold thickness adjusting unit 70 is controlled by the mold thickness adjustment processing unit 63 of the control unit 60, and the operation of the lock pin unit 80 is controlled by the lock pin processing unit 64 of the control unit 60.

首先,控制部60為了進行銷82與銷孔81的對位而驅動線性馬達28。對位後,鎖銷處理部64驅動驅動部84使銷82插入銷孔81。藉此,以形成有初始間隙δ 1的狀態下,限制吸附板22的後退。此時,可動壓板12沒有與模具裝置19接觸。First, the control unit 60 drives the linear motor 28 in order to align the pin 82 with the pin hole 81. After the alignment, the lock pin processing unit 64 drives the drive unit 84 to insert the pin 82 into the pin hole 81. Thereby, the retraction of the adsorption plate 22 is restricted in a state in which the initial gap δ 1 is formed. At this time, the movable platen 12 is not in contact with the mold device 19.

接著,模厚調整處理部63驅動模厚調整部70來將可動壓板12與吸附板22的間隔擴大。由於吸附板22的後退是被限制著,因此可動壓板12前進並透過可動模16及固定模15而與固定壓板11接觸。Next, the mold thickness adjustment processing unit 63 drives the mold thickness adjustment unit 70 to enlarge the interval between the movable platen 12 and the suction plate 22. Since the retraction of the suction plate 22 is restricted, the movable platen 12 advances and is in contact with the fixed platen 11 through the movable die 16 and the fixed die 15.

接著,模厚調整處理部63驅動模厚調整部70來將可動模16壓緊於固定模15,從而產生預定的鎖模力。此時,由於連結桿14伸長,因此可動壓板12進一步前進而使可動壓板12與吸附板22的間隔進一步擴大。Next, the mold thickness adjustment processing unit 63 drives the mold thickness adjustment unit 70 to press the movable mold 16 against the fixed mold 15 to generate a predetermined mold clamping force. At this time, since the connecting rod 14 is extended, the movable platen 12 is further advanced to further widen the interval between the movable platen 12 and the suction plate 22.

鎖模力在模厚調整部70驅動停止後鎖模亦藉由鎖銷部80所維持。藉此,能夠在門打開之狀態,亦即停止狀態下維持鎖模力,因此能夠進行模具裝置19的正式固定作業。The mold clamping force is also maintained by the lock pin portion 80 after the mold thickness adjusting portion 70 is driven to stop. Thereby, the mold clamping force can be maintained in the state in which the door is opened, that is, in the stopped state, so that the main fixing operation of the mold device 19 can be performed.

在停止狀態下,可藉由制動部71c的制動力來限制螺母73朝向釋放鎖模力之方向之旋轉來維持鎖模力。另外,藉由螺母73與螺紋43的摩擦力亦能夠具有某種程度上限制螺母73的旋轉。In the stopped state, the clamping force can be maintained by restricting the rotation of the nut 73 in the direction in which the clamping force is released by the braking force of the braking portion 71c. In addition, the friction of the nut 73 and the thread 43 can also somewhat restrict the rotation of the nut 73.

若模具裝置19的正式固定作業後,閉合門,則自動地解除停止狀態。之後,鎖銷處理部64驅動驅動部84而從銷孔81中拔出銷82,解除由鎖銷部80所形成之吸附板22的移動限制。When the door is closed after the main fixing operation of the mold device 19, the stop state is automatically released. Thereafter, the lock pin processing unit 64 drives the drive unit 84 to pull out the pin 82 from the pin hole 81, and releases the movement restriction of the suction plate 22 formed by the lock pin unit 80.

因此,當閉合門時,由於依舊維持鎖模力,因此藉由鎖模力使銷82壓緊於銷孔81的後端(圖中左端)。另外,當銷82與銷孔81的配置為相反時,則銷孔81的前端被壓緊於銷82。Therefore, when the door is closed, since the clamping force is still maintained, the pin 82 is pressed against the rear end (left end in the drawing) of the pin hole 81 by the clamping force. Further, when the arrangement of the pin 82 and the pin hole 81 is reversed, the front end of the pin hole 81 is pressed against the pin 82.

在此,當解除由鎖銷部80所形成之吸附板22的移動限制時,控制部80可驅動電磁鐵49來將吸附板22吸附於後壓板13。藉由吸附力使銷82被朝向前方按壓,而緩和將銷82朝向銷孔81的後端壓緊之力,因此能夠容易地從銷孔81中拔出銷82。控制供給於電磁鐵49的線圈48之電流的電流值,以免藉由吸附力將銷82朝向前方按壓的力量變得過大。Here, when the movement restriction of the adsorption plate 22 formed by the lock pin portion 80 is released, the control portion 80 can drive the electromagnet 49 to adsorb the adsorption plate 22 to the rear pressure plate 13. Since the pin 82 is pressed forward by the suction force, the force for pressing the pin 82 toward the rear end of the pin hole 81 is alleviated, so that the pin 82 can be easily pulled out from the pin hole 81. The current value of the current supplied to the coil 48 of the electromagnet 49 is controlled so as not to excessively press the pin 82 toward the front by the suction force.

若從銷孔81中拔出銷82,則模具裝置19的更換作 業結束。之後,能夠進行使用新的模具裝置19之射出成形。If the pin 82 is pulled out of the pin hole 81, the replacement of the mold device 19 is performed. The industry is over. Thereafter, injection molding using the new mold device 19 can be performed.

然而,若鎖模力施加於模具裝置19,則連結桿14伸長。若釋放鎖模力,則由於連結桿14彈性復原,會使固定壓板11、模具裝置19、可動壓板12、以及吸附板22一體地後退,導致形成於吸附板22與後壓板13之間之間隙擴大。因此,在閉模結束時之間隙δ 0(參閱第1圖)比初始間隙δ 1(參閱第3圖及第4圖),僅擴大與正式固定作業時的連結桿14的伸長量大致相同之量。However, if a clamping force is applied to the mold device 19, the connecting rod 14 is elongated. When the clamping force is released, the fixed pressing plate 11, the mold device 19, the movable platen 12, and the suction plate 22 are integrally retracted due to the elastic recovery of the connecting rod 14, resulting in a gap formed between the suction plate 22 and the rear platen 13. expand. Therefore, the gap δ 0 (see Fig. 1) at the end of the mold closing is expanded to be substantially the same as the elongation of the connecting rod 14 at the time of the main fixing operation, compared with the initial gap δ 1 (see Figs. 3 and 4). the amount.

因此,可將初始間隙δ 1設定成比閉模結束時之間隙δ 0的目標值僅狹窄與上述伸長量大致相同之量。更換模具後,無需進行使閉模結束時之間隙δ 0接近目標值之作業。上述伸長量,可藉由試驗等求出,亦能夠由鎖模力感測器55檢測。Therefore, the initial gap δ 1 can be set to be narrower than the target value of the gap δ 0 at the end of the closed mold by approximately the same amount as the above-described elongation. After the mold is replaced, it is not necessary to perform the operation of closing the gap δ 0 at the end of the mold closing to the target value. The amount of elongation described above can be obtained by a test or the like, and can also be detected by the mold clamping force sensor 55.

以上,對本發明的實施形態進行了說明,但本發明不限於上述實施形態,在不脫離本發明的範圍內,就能夠對上述實施形態加以各種變形或置換。The embodiments of the present invention have been described above, but the present invention is not limited to the above-described embodiments, and various modifications and changes can be made to the above-described embodiments without departing from the scope of the invention.

例如,在上述實施形態中,雖是藉由鎖銷部80來一邊限制吸附板22的後退的同時,一邊驅動模厚調整部70來產生鎖模力,但亦可驅動電磁鐵49產生鎖模力之後,再藉由鎖銷部80來限制吸附板22的後退。鎖銷部80由於在電磁鐵49停止驅動以後仍限制吸附板22的後退,因此能夠維持預定的鎖模力。從而,在門打開之狀態,亦即停止狀態下能夠維持鎖模力,因此能夠進行模具裝置19 的正式固定作業。在該變形例中,與上述實施形態相同,由於在正式固定作業時連結桿14伸長,因此可將初始間隙δ 1設定成較窄於閉模結束時之間隙δ 0的目標值。在該變形例中,可因應模具裝置19的厚度驅動模厚調整部70來進行銷孔81與銷82的對位。另外,在該變形例中,可藉由限制可動壓板12或桿39的後退來限制吸附板22的後退,而配設有銷82之可動側的構件並沒有特別限定。亦可相反配置銷孔81與銷82。For example, in the above embodiment, while the lock pin portion 80 restricts the retraction of the suction plate 22, the mold thickness adjusting portion 70 is driven to generate the mold clamping force, but the electromagnet 49 may be driven to generate the mold clamping. After the force, the retraction of the suction plate 22 is restricted by the lock pin portion 80. Since the lock pin portion 80 restricts the retraction of the suction plate 22 after the electromagnet 49 stops driving, the predetermined clamping force can be maintained. Therefore, the mold clamping force can be maintained in the state in which the door is opened, that is, in the stopped state, so that the main fixing operation of the mold device 19 can be performed. In this modification, as in the above-described embodiment, since the connecting rod 14 is extended during the main fixing operation, the initial gap δ 1 can be set to be narrower than the target value of the gap δ 0 at the end of the closing of the mold. In this modification, the mold hole adjusting portion 70 can be driven in accordance with the thickness of the mold device 19 to align the pin hole 81 and the pin 82. Further, in this modification, the retraction of the suction plate 22 can be restricted by restricting the retraction of the movable platen 12 or the rod 39, and the member on the movable side of the pin 82 is not particularly limited. The pin hole 81 and the pin 82 can also be arranged in reverse.

另外,在上述實施形態及上述變形例中,可在將銷82插入銷孔81後,驅動模厚調整部70來將銷82朝向銷孔81的後端壓緊。此情形時,銷孔81可以為朝向前後方向變長之長孔,如此能夠緩和銷孔81與銷82的對位要求精度。Further, in the above-described embodiment and the modified example, after the pin 82 is inserted into the pin hole 81, the mold thickness adjusting portion 70 can be driven to press the pin 82 toward the rear end of the pin hole 81. In this case, the pin hole 81 may be an elongated hole that lengthens in the front-rear direction, so that the alignment accuracy of the pin hole 81 and the pin 82 can be alleviated.

另外,在上述實施形態及上述變形例中,移動限制部例如可由一般的制動器等構成來代替由鎖銷部,而移動限制部之構成並沒有特別限定。Further, in the above-described embodiment and the modified example, the movement restricting portion may be constituted by a general brake or the like instead of the lock pin portion, and the configuration of the movement restricting portion is not particularly limited.

10‧‧‧鎖模裝置10‧‧‧Clamping device

11‧‧‧固定壓板(第1固定構件)11‧‧‧Fixed platen (1st fixing member)

12‧‧‧可動壓板(第1可動構件)12‧‧‧ movable platen (1st movable member)

13‧‧‧後壓板(第2固定構件)13‧‧‧ Rear platen (2nd fixing member)

15‧‧‧固定模15‧‧‧Fixed mode

16‧‧‧可動模16‧‧‧ movable mold

22‧‧‧吸附板(第2可動構件)22‧‧‧Adsorption plate (2nd movable member)

37‧‧‧電磁鐵單元37‧‧‧Electromagnetic unit

49‧‧‧電磁鐵49‧‧‧Electromagnet

60‧‧‧控制裝置60‧‧‧Control device

70‧‧‧模厚調整部70‧‧‧Mold thickness adjustment department

71‧‧‧模厚調整用馬達(驅動用馬達)71‧‧‧Mould for thickness adjustment (drive motor)

71c‧‧‧制動部71c‧‧‧Brake

80‧‧‧鎖銷部(移動限制部)80‧‧‧Locking Department (Moving Restriction Department)

81‧‧‧銷孔81‧‧ ‧ pinhole

82‧‧‧銷82‧‧ ‧ sales

第1圖係顯示本發明依據第1實施形態之射出成形機閉模時的狀態圖。Fig. 1 is a view showing a state in which the injection molding machine according to the first embodiment is closed when the present invention is closed.

第2圖係顯示本發明依據第1實施形態之射出成形機開模時的狀態之圖。Fig. 2 is a view showing a state in which the injection molding machine according to the first embodiment is opened when the mold is opened.

第3圖係模具裝置的更換作業的說明圖(1)。Fig. 3 is an explanatory diagram (1) of the replacement work of the mold device.

第4圖係模具裝置的更換作業的說明圖(2)。Fig. 4 is an explanatory view (2) of the replacement work of the mold device.

10‧‧‧鎖模裝置10‧‧‧Clamping device

11‧‧‧固定壓板(第1固定構件)11‧‧‧Fixed platen (1st fixing member)

12‧‧‧可動壓板(第1可動構件)12‧‧‧ movable platen (1st movable member)

13‧‧‧後壓板(第2固定構件)13‧‧‧ Rear platen (2nd fixing member)

13a‧‧‧腳部13a‧‧‧foot

14‧‧‧連接桿14‧‧‧ Connecting rod

15‧‧‧固定模15‧‧‧Fixed mode

16‧‧‧可動模16‧‧‧ movable mold

19‧‧‧模具裝置19‧‧‧Molding device

22‧‧‧吸附板(第2可動構件)22‧‧‧Adsorption plate (2nd movable member)

27‧‧‧安裝板27‧‧‧Installation board

28‧‧‧線性馬達28‧‧‧Linear motor

29‧‧‧定子29‧‧‧ Stator

31‧‧‧可動件31‧‧‧ movable parts

33‧‧‧磁極齒33‧‧‧Magnetic teeth

34、46‧‧‧磁芯34, 46‧‧‧ magnetic core

35、48‧‧‧線圈35, 48‧‧‧ coil

37‧‧‧電磁鐵單元37‧‧‧Electromagnetic unit

39‧‧‧桿39‧‧‧ pole

41‧‧‧桿孔41‧‧‧ rod holes

43‧‧‧螺紋43‧‧‧Thread

45‧‧‧槽45‧‧‧ slots

47‧‧‧磁軛47‧‧‧Y yoke

49‧‧‧電磁鐵49‧‧‧Electromagnet

51‧‧‧吸附部51‧‧‧Adsorption Department

53‧‧‧位置感測器53‧‧‧ position sensor

55‧‧‧鎖模力感測器55‧‧‧Clamping force sensor

60‧‧‧控制部60‧‧‧Control Department

61‧‧‧模開閉處理部61‧‧‧Mold opening and closing processing department

62‧‧‧鎖模處理部62‧‧‧Clocking Processing Department

63‧‧‧模厚調整處理部63‧‧‧Mold thickness adjustment processing department

64‧‧‧鎖銷處理部64‧‧‧Lock Processing Department

70‧‧‧模厚調整部70‧‧‧Mold thickness adjustment department

71‧‧‧模厚調整用馬達(驅動用馬達)71‧‧‧Mould for thickness adjustment (drive motor)

71a‧‧‧輸出軸71a‧‧‧ Output shaft

71b‧‧‧編碼部71b‧‧‧ coding department

71c‧‧‧制動部71c‧‧‧Brake

72‧‧‧齒輪72‧‧‧ Gears

73、n1‧‧‧螺母73, n1‧‧‧ nuts

80‧‧‧鎖銷部80‧‧‧Lock Department

81‧‧‧銷孔81‧‧ ‧ pinhole

82‧‧‧銷82‧‧ ‧ sales

83‧‧‧導引部83‧‧‧ Guidance Department

84‧‧‧驅動部84‧‧‧ Drive Department

Ba‧‧‧位置調整底座Ba‧‧‧ Position adjustment base

Bb‧‧‧可動底座Bb‧‧‧ movable base

Fr‧‧‧框架Fr‧‧ frame

Gd‧‧‧導引件Gd‧‧‧Guide

Sb‧‧‧滑動底座Sb‧‧‧ sliding base

δ 1‧‧‧初始間隙 δ 1‧‧‧ initial gap

Claims (5)

一種射出成形機,其特徵為,具備:第1固定構件,其安裝有固定模;第1可動構件,其安裝有可動模;第2可動構件,其與該第1可動構件一同移動;第2固定構件,其配設於前述第1可動構件與前述第2可動構件之間;電磁鐵,其形成於該第2固定構件及前述第2可動構件的其中一方,吸附另一方來產生鎖模力;調整部,其調整前述第1可動構件與前述第2可動構件的間隔;移動限制部,其在前述第2可動構件與前述第2固定構件之間形成預定間隙之狀態下,限制前述第2可動構件朝向開模方向之移動;以及控制部,其使該移動限制部動作來限制前述第2可動構件朝向開模方向移動後,驅動前述調整部使前述第1可動構件朝向閉模方向移動,從而產生預定的鎖模力。 An injection molding machine comprising: a first fixing member to which a fixed mold is attached; a first movable member to which a movable mold is attached; and a second movable member that moves together with the first movable member; a fixing member disposed between the first movable member and the second movable member; and an electromagnet formed on one of the second fixed member and the second movable member, and adsorbing the other to generate a clamping force An adjustment unit that adjusts a distance between the first movable member and the second movable member, and a movement restricting portion that restricts the second state in a state where a predetermined gap is formed between the second movable member and the second fixed member a movement of the movable member toward the mold opening direction; and a control unit that moves the movement restricting portion to restrict the movement of the second movable member toward the mold opening direction, and drives the adjustment portion to move the first movable member toward the mold closing direction. Thereby a predetermined clamping force is generated. 一種射出成形機,其特徵為,具備:第1固定構件,其安裝有固定模;第1可動構件,其安裝有可動模;第2可動構件,其與該第1可動構件一同移動;第2固定構件,其配設於前述第1可動構件與前述第2可動構件之間;電磁鐵,其形成於該第2固定構件及前述第2可動構 件的其中一方,吸附另一方來產生鎖模力;調整部,其調整前述第1可動構件與前述第2可動構件的間隔;移動限制部,其在前述第2固定構件與前述第2可動構件之間形成預定間隙之狀態下,限制前述第2可動構件朝向開模方向之移動;以及控制部,其驅動前述電磁鐵產生鎖模力後,使前述移動限制部動作來限制前述第2可動構件朝向開模方向移動,以便維持預定的鎖模力。 An injection molding machine comprising: a first fixing member to which a fixed mold is attached; a first movable member to which a movable mold is attached; and a second movable member that moves together with the first movable member; a fixing member disposed between the first movable member and the second movable member; and an electromagnet formed on the second fixing member and the second movable structure One of the members absorbs the other to generate a clamping force; the adjustment portion adjusts a distance between the first movable member and the second movable member; and the movement restricting portion is the second fixed member and the second movable member The second movable member is restricted from moving toward the mold opening direction while a predetermined gap is formed therebetween, and the control portion is configured to operate the movement restricting portion to restrict the second movable member after the electromagnet is driven to generate a clamping force. Moving toward the mold opening direction to maintain a predetermined clamping force. 如申請專利範圍第1或2項所述之射出成形機,其中,當解除由前述移動限制部所形成之移動限制時,前述控制部便驅動前述電磁鐵將前述第2可動構件吸附於前述第2固定構件。 The injection molding machine according to claim 1 or 2, wherein, when the movement restriction by the movement restricting portion is released, the control unit drives the electromagnet to adsorb the second movable member to the first 2 fixed components. 如申請專利範圍第1或2項所述之射出成形機,其中,前述調整部包含附有制動器之驅動用馬達,並以前述制動器的制動力來維持預定的鎖模力。 The injection molding machine according to the first or second aspect of the invention, wherein the adjustment unit includes a drive motor with a brake, and maintains a predetermined clamping force by a braking force of the brake. 如申請專利範圍第3項所述之射出成形機,其中,前述調整部包含附有制動器之驅動用馬達,並以前述制動器的制動力來維持預定的鎖模力。The injection molding machine according to claim 3, wherein the adjustment unit includes a drive motor with a brake, and maintains a predetermined clamping force by a braking force of the brake.
TW101124785A 2011-10-21 2012-07-10 Injection molding machine TWI501857B (en)

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TW200902272A (en) * 2007-05-21 2009-01-16 Sumitomo Heavy Industries Mold clamping device and mold clamping device control method
TW200902290A (en) * 2007-05-23 2009-01-16 Sumitomo Heavy Industries Mold clamping device and mold clamping device control method
TW200932492A (en) * 2007-08-28 2009-08-01 Sumitomo Heavy Industries Clamping device and clamping control method
TW200927445A (en) * 2007-09-28 2009-07-01 Sumitomo Heavy Industries Mold clamping device and method of controlling mold clamping

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CN103057064A (en) 2013-04-24
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KR20130044175A (en) 2013-05-02
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