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TWI574816B - Injection molding machine - Google Patents

Injection molding machine Download PDF

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Publication number
TWI574816B
TWI574816B TW101124786A TW101124786A TWI574816B TW I574816 B TWI574816 B TW I574816B TW 101124786 A TW101124786 A TW 101124786A TW 101124786 A TW101124786 A TW 101124786A TW I574816 B TWI574816 B TW I574816B
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TW
Taiwan
Prior art keywords
mold
movable
mold clamping
groove
rod
Prior art date
Application number
TW101124786A
Other languages
Chinese (zh)
Other versions
TW201313437A (en
Inventor
Atsuro Tamura
Tomohiro Moriya
Tatsuya Shibata
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Sumitomo Heavy Industries
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Publication of TW201313437A publication Critical patent/TW201313437A/en
Application granted granted Critical
Publication of TWI574816B publication Critical patent/TWI574816B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/64Mould opening, closing or clamping devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/1761Means for guiding movable mould supports or injection units on the machine base or frame; Machine bases or frames
    • B29C2045/1764Guiding means between the movable mould plate and tie rods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/64Mould opening, closing or clamping devices
    • B29C2045/645Mould opening, closing or clamping devices using magnetic means

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Description

射出成形機 Injection molding machine

本發明係有關一種具備驅動合模動作之電磁鐵之射出成形機。 The present invention relates to an injection molding machine including an electromagnet that drives a mold clamping operation.

以往,在射出成形機中,從射出裝置的射出噴嘴射出樹脂並填充於定模與動模之間的模穴空間並使其固化來得到成形品。而且,為了相對於定模移動動模來進行閉模、合模及開模而配設合模裝置。 Conventionally, in an injection molding machine, a resin is injected from an injection nozzle of an injection device, and is filled in a cavity space between a fixed mold and a movable mold, and is solidified to obtain a molded article. Further, a mold clamping device is disposed in order to perform mold closing, mold clamping, and mold opening by moving the movable mold with respect to the fixed mold.

該合模裝置包含藉由向液壓缸供給油來驅動之液壓式合模裝置及藉由電動機驅動之電動式合模裝置,該電動式合模裝置可控性較高,不會污染周邊,且能量效率較高,因此被廣泛利用。此時,藉由驅動電動機使滾珠螺桿旋轉來產生推力,藉由肘節機構放大該推力而產生較大之合模力。 The mold clamping device includes a hydraulic mold clamping device driven by supplying oil to a hydraulic cylinder and an electric mold clamping device driven by an electric motor, the electric mold clamping device being highly controllable and not polluting the periphery, and Energy efficiency is high and therefore widely used. At this time, the thrust is generated by driving the motor to rotate the ball screw, and the thrust is amplified by the toggle mechanism to generate a large clamping force.

但是,在這種結構的電動式合模裝置中,由於使用肘節機構,因此在該肘節機構的特性上很難變更合模力,響應性及穩定性較差,無法在成形中控制合模力。於是,能夠將藉由滾珠螺桿產生之推力直接用作合模力之合模裝置提出。此時,電動機的轉矩與合模力成比例,因此能夠在成形中控制合模力。 However, in the electric mold clamping device of such a configuration, since the toggle mechanism is used, it is difficult to change the mold clamping force in the characteristics of the toggle mechanism, and the responsiveness and stability are poor, and the mold clamping cannot be controlled in the forming. force. Thus, the thrust generated by the ball screw can be directly used as a mold clamping device for the mold clamping force. At this time, the torque of the motor is proportional to the mold clamping force, so that the mold clamping force can be controlled during the forming.

然而,在習知之合模裝置中,滾珠螺桿的耐荷重性較低,不僅無法產生較大之合模力,而且合模力會因產生於 電動機之轉矩脈動而變動。並且,為了產生合模力,需要始終向電動機供給電流,電動機的耗電量及發熱量增多,因此需要將電動機的額定輸出加大其相應量,導致合模裝置的成本增高。 However, in the conventional clamping device, the ball screw has low load resistance, and not only does not produce a large clamping force, but also the clamping force is generated. The torque of the motor fluctuates and changes. Further, in order to generate the mold clamping force, it is necessary to always supply a current to the motor, and the power consumption and heat generation amount of the motor increase. Therefore, it is necessary to increase the rated output of the motor by a corresponding amount, resulting in an increase in the cost of the mold clamping device.

因此,針對模開閉動作使用線性馬達而針對合模動作利用電磁鐵的吸附力之合模裝置被提出(例如,專利文獻1)。 Therefore, a mold clamping device that uses an adsorption force of an electromagnet for a mold clamping operation using a linear motor for a mold opening and closing operation has been proposed (for example, Patent Document 1).

(先前技術文獻) (previous technical literature) (專利文獻) (Patent Literature)

專利文獻1:國際公開第05/090052號小冊子 Patent Document 1: International Publication No. 05/090052

然而,在射出成形機中,為了保護模具等,設置在既定條件成立時強制性地停止模開閉動作之機械性制動機構。該制動機構,在為了進行合模動作而使用肘節機構之結構中,例如包含固定於可動壓板且形成有槽之棒狀構件、和設置於後壓板且嵌入棒狀構件的槽之卡止構件,藉由驅動卡止構件將卡止構件嵌入棒狀構件的槽來實現機械性卡止。 However, in the injection molding machine, in order to protect the mold or the like, a mechanical brake mechanism that forcibly stops the mold opening and closing operation when the predetermined condition is satisfied is provided. In the brake mechanism, a configuration in which a toggle mechanism is used for performing a mold clamping operation includes, for example, a rod-shaped member fixed to a movable platen and having a groove, and a locking member provided in a groove of the rear platen and embedded in the rod-shaped member. Mechanical locking is achieved by driving the locking member into the groove of the rod member by driving the locking member.

另一方面,當如專利文獻1中記載之使用利用電磁鐵的吸附力之合模裝置之結構時,若在可動壓板與後壓板之間設置棒狀構件,則可動壓板與後壓板之間的距離因模厚調整發生變化,因此產生棒狀構件的長度變得較長之類的 問題。亦即,棒狀構件的長度應以可動壓板與後壓板之間的距離變得最大時(最小模厚)為基準來決定,因此其長度必須為可動壓板的行程加上模厚調整量。 On the other hand, when the structure of the mold clamping device using the adsorption force of the electromagnet is used as described in Patent Document 1, if a rod-shaped member is provided between the movable platen and the rear platen, between the movable platen and the rear platen The distance changes due to the adjustment of the mold thickness, so that the length of the rod-shaped member becomes longer. problem. That is, the length of the rod-shaped member should be determined based on the maximum distance between the movable platen and the rear platen (minimum mold thickness), and therefore the length must be the stroke of the movable platen plus the thickness adjustment amount.

因此,本發明的目的在於提供一種射出成形機,能夠採用基於電磁鐵之吸附力產生合模力之合模力產生機構,並將構成制動機構之棒狀構件的長度抑制在最小限度。 Accordingly, an object of the present invention is to provide an injection molding machine capable of using a mold clamping force generating mechanism that generates a mold clamping force based on an adsorption force of an electromagnet, and to minimize the length of a rod-shaped member constituting the brake mechanism.

為了實現上述目的,根據本發明的一態樣,係提供一種射出成形機,其特徵在於,係具備:第1固定構件,安裝有定模;第2固定構件,配設成與前述第1固定構件對置;第1可動構件,安裝有動模;第2可動構件,與前述第1可動構件連結而與前述第1可動構件一同移動,與前述第2固定構件協同作用而構成基於電磁鐵的吸附力產生合模力之合模力產生機構;棒狀構件,設置於前述第2可動構件與前述第2固定構件之間,一端固定於前述第2可動構件及前述第2固定構件中的任一方,並且另一端延伸至前述第2可動構件及前述第2固定構件中的另一方;及卡止構件,能夠在與前述棒狀構件卡合之卡合位置與從前述棒狀構件脫離之脫離位置之間移動,在處於前述卡合位置時防止前述第2可動構件移動。 In order to achieve the above object, an injection molding machine according to an aspect of the present invention includes a first fixing member to which a fixed mold is attached, and a second fixing member disposed to be fixed to the first fixing member. The first movable member is coupled to the movable mold, and the second movable member is coupled to the first movable member to move together with the first movable member, and cooperates with the second fixed member to form an electromagnet-based member. a mold clamping force generating mechanism that generates a mold clamping force; the rod-shaped member is disposed between the second movable member and the second fixing member, and one end is fixed to the second movable member and the second fixed member One of the other ends extends to the other of the second movable member and the second fixed member; and the locking member is detachable from the rod member at an engagement position with the rod member. The movement between the positions prevents the movement of the second movable member when the position is at the engagement position.

根據本發明,可得到一種射出成形機,能夠採用基於電磁鐵之吸附力產生合模力之合模力產生機構,並將構成制動機構之棒狀構件的長度抑制在最小限度。 According to the present invention, it is possible to obtain an injection molding machine capable of using a mold clamping force generating mechanism that generates a mold clamping force based on the adsorption force of an electromagnet, and to minimize the length of the rod-shaped member constituting the brake mechanism.

以下,參閱附圖,對用於實施本發明之最佳方式進行說明。另外,本實施方式中,關於合模裝置,將進行閉模時的可動壓板的移動方向設為前方,將進行開模時的可動壓板的移動方向設為後方,關於射出裝置,將進行射出時的螺桿的移動方向設為前方,將進行計量時的螺桿的移動方向設為後方來進行說明。 Hereinafter, the best mode for carrying out the invention will be described with reference to the accompanying drawings. In the present embodiment, the moving direction of the movable platen when the mold is closed is set to the front, and the moving direction of the movable platen when the mold is opened is set to the rear, and the injection device is to be emitted. The moving direction of the screw is set to the front, and the moving direction of the screw at the time of measurement is set to the rear.

第1圖係表示本發明的實施方式的射出成形機中的合模裝置閉模時的狀態之圖,第2圖係表示本發明的實施方式的射出成形機中的合模裝置開模時的狀態之圖。另外,在第1圖及第2圖中,加上陰影線之構件表示主要截面。 1 is a view showing a state in which the mold clamping device in the injection molding machine according to the embodiment of the present invention is closed, and FIG. 2 is a view showing a mold closing device in the injection molding machine according to the embodiment of the present invention. State diagram. In addition, in FIGS. 1 and 2, the hatched member indicates the main cross section.

圖中,10為合模裝置,Fr為射出成形機的框架(架台),Gd為可相對於該框架Fr移動之導引件,11為載置於未圖示之導引件上或框架Fr上之固定壓板,與該固定壓板11隔著既定間隔且與固定壓板11對置而配設後壓板13,在固定壓板11與後壓板13之間架設4根繫桿14(圖中只示出4根繫桿14中的2根。)。另外,後壓板13相對於框架Fr固定。 In the figure, 10 is a mold clamping device, Fr is a frame (frame) of the injection molding machine, Gd is a guide member movable relative to the frame Fr, and 11 is placed on a guide member (not shown) or a frame Fr The upper fixed platen is disposed with the fixed platen 11 at a predetermined interval from the fixed platen 11, and the rear platen 13 is disposed between the fixed platen 11 and the rear platen 13 (only the figure is shown) 2 of the 4 tie rods 14). Further, the rear platen 13 is fixed with respect to the frame Fr.

繫桿14的前端部(圖中的右端部)形成有螺紋部 (未圖示),將螺母n1螺合緊固於該螺紋部,藉此使繫桿14的前端部固定於固定壓板11。繫桿14的後端部固定於後壓板13。 The front end portion (the right end portion in the drawing) of the tie rod 14 is formed with a threaded portion (not shown), the nut n1 is screwed and fastened to the screw portion, whereby the distal end portion of the tie rod 14 is fixed to the fixed pressure plate 11. The rear end portion of the tie rod 14 is fixed to the rear pressure plate 13.

而且,沿繫桿14與固定壓板11對置且在模開閉方向進退自如地配設可動壓板12。因此,可動壓板12固定於導引件Gd上,在可動壓板12中與繫桿14對應之部位形成用於使繫桿14貫穿之未圖示之導引孔或缺口部。另外,導引件Gd上還固定有後述的吸附板22。導引件Gd可以如圖所示對於吸附板22與可動壓板12各自分開設置,亦可以由對於吸附板22與可動壓板12為共通的一體物構成。 Further, the movable platen 14 is disposed so as to be opposed to the fixed platen 11 along the tie bar 14 and to be retractable in the mold opening and closing direction. Therefore, the movable platen 12 is fixed to the guide Gd, and a guide hole or a notch portion (not shown) through which the tie bar 14 is inserted is formed in a portion corresponding to the tie bar 14 in the movable platen 12. Further, an adsorption plate 22 to be described later is fixed to the guide Gd. The guide Gd may be provided separately from the suction plate 22 and the movable platen 12 as shown in the drawing, or may be formed of a unitary body that is common to the adsorption plate 22 and the movable platen 12.

而且,在固定壓板11上固定定模15,在可動壓板12上固定動模16,定模15與動模16伴隨可動壓板12的進退而接觸分離,進行閉模、合模及開模。另外,隨著進行合模,在定模15與動模16之間形成未圖示之模穴空間,從射出裝置17的射出噴嘴18射出之未圖示之樹脂填充於模穴空間。而且,由定模15及動模16構成模具裝置19。 Further, the fixed mold 15 is fixed to the fixed platen 11, and the movable mold 16 is fixed to the movable platen 12. The fixed mold 15 and the movable mold 16 are brought into contact with and separated by the advancement and retreat of the movable platen 12, and the mold closing, mold clamping, and mold opening are performed. Further, as the mold clamping is performed, a cavity space (not shown) is formed between the fixed mold 15 and the movable mold 16, and a resin (not shown) which is emitted from the injection nozzle 18 of the injection device 17 is filled in the cavity space. Further, the mold unit 19 is constituted by the fixed mold 15 and the movable mold 16.

吸附板22與可動壓板12平行地固定於導引件Gd上。藉此,吸附板22在比後壓板13更靠後方進退自如。吸附板22可由磁性材料形成。例如,吸附板22可以由電磁積層鋼板構成,該電磁積層鋼板藉由積層由強磁性體構成之薄板而形成。或者,吸附板22可以藉由鑄造來形成。 The suction plate 22 is fixed to the guide Gd in parallel with the movable platen 12. Thereby, the suction plate 22 can move forward and backward more than the rear pressure plate 13. The adsorption plate 22 may be formed of a magnetic material. For example, the adsorption plate 22 may be composed of an electromagnetic laminated steel plate formed by laminating a thin plate made of a ferromagnetic material. Alternatively, the adsorption plate 22 can be formed by casting.

線性馬達28為了使可動壓板12進退而設置於導引件Gd上。線性馬達28具備定子29和可動件31,定子29形成為在框架Fr上與導引件Gd平行且與可動壓板12的移動範圍對應,可動件31形成為在可動壓板12的下端與定子29對置且遍及既定範圍。 The linear motor 28 is provided on the guide Gd in order to advance and retract the movable platen 12. The linear motor 28 is provided with a stator 29 formed in parallel with the guide Gd on the frame Fr and corresponding to the moving range of the movable platen 12, and the movable member 31 is formed at the lower end of the movable platen 12 and the stator 29 And throughout the established range.

可動件31具備磁心34及線圈35。而且,磁心34具備朝向定子29突出且以既定間距形成之複數個磁極齒33,線圈35捲繞於各磁極齒33。另外,在相對於可動壓板12的移動方向垂直之方向上磁極齒33形成為相互平行。而且,定子29具備未圖示之磁心及在該磁心上延伸而形成之未圖示之永久磁鐵。該永久磁鐵藉由使N極及S極的各磁極交替磁化來形成。藉由向線圈35供給既定電流來驅動線性馬達28,使可動件31進退,隨此,藉由導引件Gd使可動壓板12進退,而能夠進行閉模及開模。 The mover 31 includes a core 34 and a coil 35. Further, the core 34 includes a plurality of magnetic pole teeth 33 that protrude toward the stator 29 and are formed at a predetermined pitch, and the coil 35 is wound around each of the magnetic pole teeth 33. Further, the magnetic pole teeth 33 are formed to be parallel to each other in a direction perpendicular to the moving direction of the movable platen 12. Further, the stator 29 includes a core (not shown) and a permanent magnet (not shown) which is formed to extend on the core. The permanent magnet is formed by alternately magnetizing the magnetic poles of the N pole and the S pole. The linear motor 28 is driven by supplying a predetermined current to the coil 35, and the movable member 31 is moved forward and backward. Accordingly, the movable platen 12 is advanced and retracted by the guide Gd, whereby mold closing and mold opening can be performed.

另外,在本實施方式中,將永久磁鐵配設於定子29上,將線圈35配設於可動件31上,但亦能夠將線圈配設於定子上,將永久磁鐵配設於可動件上。此時,線圈不會隨著線性馬達28的驅動而移動,因此能夠輕鬆地進行用於向線圈供給電力之配線。 Further, in the present embodiment, the permanent magnet is disposed on the stator 29, and the coil 35 is disposed on the movable member 31. However, the coil may be disposed on the stator and the permanent magnet may be disposed on the movable member. At this time, since the coil does not move with the driving of the linear motor 28, the wiring for supplying electric power to the coil can be easily performed.

另外,不限於在導引件Gd上固定可動壓板12和吸附板22之結構,亦可設為將線性馬達28的可動件31設置於可動壓板12或吸附板22上之結構。而且,作為模開閉機構不限於線性馬達28,亦可為液壓式或電動式等。 Further, the configuration is not limited to the configuration in which the movable platen 12 and the suction plate 22 are fixed to the guide Gd, and the movable member 31 of the linear motor 28 may be disposed on the movable platen 12 or the suction plate 22. Further, the mold opening and closing mechanism is not limited to the linear motor 28, and may be hydraulic or electric.

若可動壓板12前進而使動模16與定模15抵接,則 進行閉模,接著,進行合模。在後壓板13與吸附板22之間配設用於進行合模之電磁鐵單元37。並且,進退自如地配設貫穿後壓板13及吸附板22而延伸且連結可動壓板12和吸附板22之中心桿39。該中心桿39在閉模時及開模時與可動壓板12的進退連動而使吸附板22進退,在合模時將藉由電磁鐵單元37產生之吸附力傳遞至可動壓板12。 If the movable platen 12 advances and the movable mold 16 abuts against the fixed mold 15, then The mold is closed, and then the mold is closed. An electromagnet unit 37 for performing mold clamping is disposed between the rear platen 13 and the suction plate 22. Further, the center rod 39 that extends through the rear platen 13 and the suction plate 22 and that connects the movable platen 12 and the suction plate 22 is disposed to be movable forward and backward. The center rod 39 moves the suction plate 22 forward and backward in conjunction with the advancement and retraction of the movable platen 12 at the time of mold closing and mold opening, and transmits the suction force generated by the electromagnet unit 37 to the movable platen 12 at the time of mold clamping.

另外,由固定壓板11、可動壓板12、後壓板13、吸附板22、線性馬達28、電磁鐵單元37及中心桿39等構成合模裝置10。 Further, the mold clamping device 10 is constituted by the fixed platen 11, the movable platen 12, the rear platen 13, the suction plate 22, the linear motor 28, the electromagnet unit 37, the center rod 39, and the like.

電磁鐵單元37包括形成於後壓板13側之電磁鐵49、及形成於吸附板22側之吸附部51。而且,在後壓板13的後端面的既定部分,本實施方式中為在中心桿39周圍形成槽45,在比槽45更靠內側形成磁心46,而且在比槽45更靠外側形成磁軛47。並且,在槽45內繞著磁心46捲繞線圈48。另外,磁心46及磁軛47可由鑄件的一體結構構成,亦可藉由積層由強磁性體構成之薄板來形成之電磁積層鋼板。 The electromagnet unit 37 includes an electromagnet 49 formed on the side of the rear platen 13 and an adsorption portion 51 formed on the side of the adsorption plate 22. Further, in a predetermined portion of the rear end surface of the rear platen 13, in the present embodiment, a groove 45 is formed around the center rod 39, a core 46 is formed inside the groove 45, and a yoke 47 is formed outside the groove 45. . Further, the coil 48 is wound around the core 46 in the groove 45. Further, the core 46 and the yoke 47 may be formed of an integral structure of a casting, or may be an electromagnetic laminated steel sheet formed by laminating a thin plate made of a ferromagnetic material.

另外,在本實施方式中,可與後壓板13分開形成電磁鐵49,與吸附板22分開形成吸附部51,亦可以將電磁鐵作為後壓板13的一部分形成,並將吸附部作為吸附板22的一部分形成。並且,亦可相反配置電磁鐵與吸附部。例如,可在吸附板22側設置電磁鐵49,在後壓板13側設置吸附部。 Further, in the present embodiment, the electromagnet 49 may be formed separately from the rear platen 13, and the adsorption portion 51 may be formed separately from the adsorption plate 22, or the electromagnet may be formed as a part of the rear platen 13, and the adsorption portion may be used as the adsorption plate 22. Part of the formation. Further, the electromagnet and the adsorption portion may be arranged in reverse. For example, the electromagnet 49 may be provided on the side of the adsorption plate 22, and the adsorption portion may be provided on the side of the rear platen 13.

在電磁鐵單元37中,若向線圈48供給電流,則電磁鐵49被驅動而對吸附部51進行吸附,藉此產生合模力。 When the current is supplied to the coil 48 in the electromagnet unit 37, the electromagnet 49 is driven to adsorb the adsorption portion 51, thereby generating a mold clamping force.

中心桿39配設成在後端部與吸附板22連結且在前端部與可動壓板12連結。因此,中心桿39在閉模時與可動壓板12一同前進而使吸附板22前進,而在開模時與可動壓板12一同後退而使吸附板22後退。因此,在後壓板13的中央部分形成用於使中心桿39貫穿之孔41。 The center rod 39 is disposed to be coupled to the suction plate 22 at the rear end portion and coupled to the movable platen 12 at the front end portion. Therefore, the center rod 39 advances together with the movable platen 12 at the time of mold closing to advance the suction plate 22, and retreats together with the movable platen 12 at the time of mold opening to retract the suction plate 22. Therefore, a hole 41 through which the center rod 39 is inserted is formed in the central portion of the rear platen 13.

藉由控制部60控制合模裝置10的線性馬達28及電磁鐵49的驅動。控制部60具備CPU及記憶體等,還具備用於根據由CPU運算出之結果向線性馬達28的線圈35及電磁鐵49的線圈48供給電流之電路。控制部60上還連接荷重檢測器55。荷重檢測器55在合模裝置10中設置於至少1根繫桿14的既定位置(固定壓板11與後壓板13之間的既定位置),檢測施加於該繫桿14之荷重。圖中示有在上下2根繫桿14上設置荷重檢測器55之例子。荷重檢測器55例如由檢測繫桿14的延伸量之感測器構成。藉由荷重檢測器55檢測出之荷重(應變)被送至控制部60。控制部60根據荷重檢測器55的輸出檢測合模力。另外,為了方便起見在第2圖中省略控制部60。 The drive of the linear motor 28 and the electromagnet 49 of the mold clamping device 10 is controlled by the control unit 60. The control unit 60 includes a CPU, a memory, and the like, and further includes a circuit for supplying a current to the coils 35 of the linear motor 28 and the coils 48 of the electromagnets 49 based on the results calculated by the CPU. A load detector 55 is also connected to the control unit 60. The load detector 55 is provided at a predetermined position (a predetermined position between the fixed platen 11 and the rear platen 13) of at least one tie rod 14 in the mold clamping device 10, and detects the load applied to the tie bar 14. An example in which the load detector 55 is provided on the upper and lower tie bars 14 is shown. The load detector 55 is constituted by, for example, a sensor that detects the amount of extension of the tie rod 14. The load (strain) detected by the load detector 55 is sent to the control unit 60. The control unit 60 detects the mold clamping force based on the output of the load detector 55. Further, the control unit 60 is omitted in Fig. 2 for the sake of convenience.

另外,圖示的例子中,在吸附板22的後側設置有模厚調整機構44。模厚調整機構44為對應模具裝置19的厚度,而調整可動壓板12與吸附板22的相對位置(亦即該等之間的距離)之機構。模厚調整機構44的結構本身可以是任意的。例如,模厚調整機構44能夠藉由未圖示 之模厚調整用馬達改變中心桿39相對於吸附板22之位置。藉此,調整中心桿39相對於吸附板22之位置,並調整可動壓板12相對於固定壓板11之位置。亦即,藉由改變可動壓板12與吸附板22的相對位置來進行模厚調整。 Further, in the illustrated example, the mold thickness adjusting mechanism 44 is provided on the rear side of the suction plate 22. The mold thickness adjusting mechanism 44 is a mechanism that adjusts the relative position (i.e., the distance between the movable platen 12) and the suction plate 22 corresponding to the thickness of the mold device 19. The structure of the mold thickness adjustment mechanism 44 itself may be arbitrary. For example, the mold thickness adjustment mechanism 44 can be illustrated by The mold thickness adjustment motor changes the position of the center rod 39 with respect to the suction plate 22. Thereby, the position of the center rod 39 with respect to the suction plate 22 is adjusted, and the position of the movable platen 12 with respect to the fixed platen 11 is adjusted. That is, the mold thickness adjustment is performed by changing the relative position of the movable platen 12 and the suction plate 22.

接著,對合模裝置10的動作進行說明。 Next, the operation of the mold clamping device 10 will be described.

藉由控制部60的模開閉處理部61控制閉模製程。在第2圖的狀態(開模時的狀態)下,模開閉處理部61向線圈35供給電流。接著,線性馬達28被驅動而使可動壓板12前進,如第1圖所示,動模16與定模15抵接。此時,在後壓板13與吸附板22之間,亦即,電磁鐵49與吸附部51之間形成間隙δ。另外,與合模力相比,閉模所需之力非常小。 The mold closing process is controlled by the mold opening and closing processing unit 61 of the control unit 60. In the state of FIG. 2 (the state at the time of mold opening), the die opening/closing processing unit 61 supplies a current to the coil 35. Next, the linear motor 28 is driven to advance the movable platen 12. As shown in Fig. 1, the movable mold 16 abuts against the fixed mold 15. At this time, a gap δ is formed between the rear platen 13 and the adsorption plate 22, that is, between the electromagnet 49 and the adsorption portion 51. In addition, the force required to close the mold is very small compared to the mold clamping force.

接著,控制部60的合模處理部62控制合模製程。合模處理部62向線圈48供給電流,藉由電磁鐵49的吸附力對吸附部51進行吸附。隨此,合模力透過吸附板22及中心桿39傳遞至可動壓板12,並進行合模。開始合模時等之合模力發生變化時,合模處理部62進行控制,將為了產生應藉由該變化得到之目標合模力、亦即穩定狀態下之目標合模力產生而所需之穩定電流值供給至線圈48。 Next, the mold clamping processing unit 62 of the control unit 60 controls the mold clamping process. The mold clamping unit 62 supplies a current to the coil 48, and adsorbs the adsorption unit 51 by the adsorption force of the electromagnet 49. Accordingly, the mold clamping force is transmitted to the movable platen 12 through the suction plate 22 and the center rod 39, and the mold clamping is performed. When the mold clamping force at the time of starting the mold clamping is changed, the mold clamping processing unit 62 performs control to generate the target mold clamping force to be generated by the change, that is, the target mold clamping force in the steady state. The steady current value is supplied to the coil 48.

另外,合模力藉由荷重檢測器55檢測。檢測出之合模力被送至控制部60,在控制部60中,為了使合模力成為設定值,係調整供給至線圈48之電流並進行反饋控制。在此期間,在射出裝置17中熔融之樹脂從射出噴嘴18射出並填充於模具裝置19的模穴空間。 In addition, the mold clamping force is detected by the load detector 55. The detected mold clamping force is sent to the control unit 60, and the control unit 60 adjusts the current supplied to the coil 48 and performs feedback control in order to set the mold clamping force to the set value. During this period, the resin melted in the injection device 17 is ejected from the injection nozzle 18 and filled in the cavity space of the mold device 19.

若模穴空間內的樹脂冷卻並固化,則模開閉處理部61控制開模製程。在第1圖的狀態下,合模處理部62停止向線圈48供給電流。隨此,線性馬達28被驅動而使可動壓板12後退,如第2圖所示,使動模16位於後退極限位置而進行開模。 When the resin in the cavity space is cooled and solidified, the mold opening and closing processing portion 61 controls the mold opening process. In the state of Fig. 1, the mold clamping processing unit 62 stops supplying current to the coil 48. Accordingly, the linear motor 28 is driven to retract the movable platen 12. As shown in Fig. 2, the movable mold 16 is placed at the retreat limit position to perform mold opening.

在此,參考第3圖和其後的圖對制動機構90進行說明。另外,由於在第1圖及第2圖中為截面圖,因此未圖示制動機構90。制動機構90例如可以設置於射出成形機的側方。 Here, the brake mechanism 90 will be described with reference to FIG. 3 and the subsequent figures. In addition, since it is a cross-sectional view in FIG. 1 and FIG. 2, the brake mechanism 90 is not shown. The brake mechanism 90 can be provided, for example, on the side of the injection molding machine.

第3圖係表示制動機構90的一實施例之圖。第4圖係表示制動機構90的動作態樣的一例之截面圖,表示卡止構件94嵌入棒狀構件92中之態樣之一例。 Figure 3 is a diagram showing an embodiment of the brake mechanism 90. Fig. 4 is a cross-sectional view showing an example of the operation of the brake mechanism 90, and shows an example in which the locking member 94 is fitted into the rod member 92.

如第3圖所示,制動機構90設置於後壓板13與吸附板22之間。具體而言,制動機構90包含設置於後壓板13與吸附板22間之棒狀構件92與卡止構件94。 As shown in FIG. 3, the brake mechanism 90 is disposed between the rear platen 13 and the suction plate 22. Specifically, the brake mechanism 90 includes a rod-shaped member 92 and a locking member 94 that are disposed between the rear platen 13 and the suction plate 22.

棒狀構件92為由金屬等構成之高強度/剛性的構件,在後壓板13與吸附板22之間延伸。棒狀構件92可以為圓棒亦可以為角棒,可具有任意的截面形狀。棒狀構件92實際上具有與開模狀態(參考第2圖及第3圖)中的後壓板13與吸附板22之間的距離對應之長度。棒狀構件92的後側端部與吸附板22結合。棒狀構件92的前側端部延伸至後壓板13。棒狀構件92在閉模時與吸附板22一同朝向前方(參考第3圖的箭頭Y)移動。另外,棒狀構件92在這樣的前方移動時(後方移動時亦相同)通過 後壓板13的側方(第3圖的紙面鉛垂方向正前方),不干擾後壓板13。 The rod-shaped member 92 is a high-strength/rigid member made of metal or the like, and extends between the rear platen 13 and the suction plate 22. The rod member 92 may be a round rod or a corner rod and may have any cross-sectional shape. The rod-shaped member 92 actually has a length corresponding to the distance between the rear platen 13 and the suction plate 22 in the mold opening state (refer to Figs. 2 and 3). The rear end portion of the rod member 92 is combined with the suction plate 22. The front end of the rod member 92 extends to the rear platen 13. The rod-shaped member 92 moves forward together with the adsorption plate 22 at the time of mold closing (refer to arrow Y in Fig. 3). Further, the rod-shaped member 92 passes through such a forward movement (the same is true when moving rearward). The side of the rear platen 13 (directly in front of the paper surface in the third drawing) does not interfere with the rear platen 13.

棒狀構件92形成有複數個制動槽93(本例中為5個)。制動槽93形成為讓後述的卡止構件94嵌入之形狀。另外,制動槽93的數量或間隔可以是任意的。如第3圖及第4圖所示,制動槽93的截面,是從前側經傾斜面93a到達底面93c且在底面93c的後側豎設垂直之卡止面93b。 The rod member 92 is formed with a plurality of brake grooves 93 (five in this example). The brake groove 93 is formed in a shape in which a locking member 94 to be described later is fitted. In addition, the number or interval of the brake grooves 93 may be arbitrary. As shown in FIGS. 3 and 4, the cross section of the brake groove 93 is a locking surface 93b which is vertically erected from the front side to the bottom surface 93c via the inclined surface 93a and on the rear side of the bottom surface 93c.

卡止構件94為由金屬等構成之高強度/剛性的構件,如第4圖所示,具有嵌入於棒狀構件92的制動槽93之端部。卡止構件94能夠在嵌入於棒狀構件92的制動槽93之卡合位置(參考第4圖(B))與從棒狀構件92的制動槽93脫離之脫離位置(參考第4圖(A))之間移動。卡止構件94藉由未圖示之致動器驅動。 The locking member 94 is a high-strength/rigid member made of metal or the like, and has an end portion of the brake groove 93 that is fitted into the rod-shaped member 92 as shown in FIG. The locking member 94 can be disengaged from the braking groove 93 of the rod-shaped member 92 at the engagement position of the locking groove 93 of the rod-shaped member 92 (refer to FIG. 4(B)) (refer to FIG. 4 (A). )) Move between. The locking member 94 is driven by an actuator (not shown).

在制動機構90不動作時,卡止構件94保持在脫離位置(參考第4圖(A))。此時,棒狀構件92及伴隨棒狀構件之吸附板22能夠向後壓板13的方向(參考第3圖的箭頭Y)及其反方向移動。亦即,能夠進行模開閉動作。另一方面,在制動機構90動作時,從脫離位置向卡合位置(參考第4圖(B))驅動卡止構件94。此時,吸附板22因棒狀構件92從制動槽93的卡止面93b承受之力F(參考第4圖(B))無法向後壓板13的方向移動。亦即,若卡止構件94與制動槽93的卡止面93b抵接,則吸附板22無法進一步向前方移動。 When the brake mechanism 90 does not operate, the locking member 94 is held at the disengaged position (refer to Fig. 4(A)). At this time, the rod-shaped member 92 and the adsorption plate 22 accompanying the rod-shaped member can move in the direction of the rear platen 13 (refer to arrow Y in FIG. 3) and in the opposite direction. That is, the mold opening and closing operation can be performed. On the other hand, when the brake mechanism 90 is operated, the locking member 94 is driven from the disengagement position to the engagement position (refer to FIG. 4(B)). At this time, the suction plate 22 cannot move in the direction of the rear pressure plate 13 by the force F (refer to FIG. 4(B)) that the rod-shaped member 92 receives from the locking surface 93b of the brake groove 93. In other words, when the locking member 94 abuts against the locking surface 93b of the brake groove 93, the suction plate 22 cannot move further forward.

制動機構90的動作、亦即卡止構件94的位置的切換控制可以藉由控制部60實現。在制動機構90應動作之既定條件成立時,控制部60藉由未圖示之致動器向卡合位置驅動卡止構件94。既定條件是任意的,可包含例如射出成形機的門被開啟之情況。另外,若卡止構件94向卡合位置驅動,則卡止構件94嵌入複數個制動槽93中的任一個。具體而言,複數個制動槽93設置為即使制動機構90在閉模時的吸附板22移動中的任意時刻動作亦可接受卡止構件94。另外,取決於制動機構90動作時的吸附板22與後壓板13的位置關係,卡止構件94在制動機構90動作時有可能直接嵌入制動槽93內,還有可能與制動槽93以外部位接觸並透過傾斜面93a嵌入制動槽93內。傾斜面93a具有在閉模中的制動機構90動作時輔助卡止構件94順暢地嵌入制動槽93內之功能。 The operation of the brake mechanism 90, that is, the switching control of the position of the locking member 94 can be realized by the control unit 60. When the predetermined condition in which the brake mechanism 90 is to be operated is established, the control unit 60 drives the locking member 94 to the engagement position by an actuator (not shown). The predetermined conditions are arbitrary and may include, for example, the case where the door of the injection molding machine is opened. Further, when the locking member 94 is driven to the engagement position, the locking member 94 is fitted into any one of the plurality of brake grooves 93. Specifically, the plurality of brake grooves 93 are provided to receive the locking member 94 even when the brake mechanism 90 is operated at any timing during the movement of the suction plate 22 at the time of mold closing. In addition, depending on the positional relationship between the suction plate 22 and the rear pressure plate 13 when the brake mechanism 90 is actuated, the locking member 94 may be directly embedded in the brake groove 93 when the brake mechanism 90 is operated, and may also be in contact with a portion other than the brake groove 93. And inserted into the brake groove 93 through the inclined surface 93a. The inclined surface 93a has a function of smoothly fitting the auxiliary locking member 94 into the brake groove 93 when the brake mechanism 90 in the closed mold is operated.

另外,第3圖及第4圖所示之例子中,基於與卡止構件94的碰撞之強度上的觀點,複數個制動槽93並非連續形成,而是相互分開形成。亦即,若將從前側的制動槽93的傾斜面93a到前側的下一個制動槽93的卡止面93b之間的距離設為零,則傾斜面93a的頂部變得銳利,對於與卡止構件94的碰撞在強度上處於劣勢,因此在從制動槽93的傾斜面93a到相鄰之制動槽93的卡止面93b之間設置有一定的距離。並且,第3圖及第4圖所示之例子中,複數個制動槽93都在後側具有卡止面93b,在前側具有傾斜面93a,因此制動機構90實際上僅在閉模時發 揮作用。亦即,開模時即使卡止構件94嵌入制動槽93內,亦無法在傾斜面93a將卡止構件94卡止,因此允許吸附板22向後方移動。 Further, in the examples shown in FIGS. 3 and 4, the plurality of brake grooves 93 are not formed continuously but are formed separately from each other based on the strength of the collision with the locking member 94. In other words, when the distance between the inclined surface 93a of the brake groove 93 on the front side and the locking surface 93b of the next brake groove 93 on the front side is zero, the top of the inclined surface 93a becomes sharp, and the lock is applied. The collision of the member 94 is disadvantageous in strength, and therefore a certain distance is provided between the inclined surface 93a of the brake groove 93 and the locking surface 93b of the adjacent brake groove 93. Further, in the examples shown in Figs. 3 and 4, the plurality of brake grooves 93 have the locking faces 93b on the rear side and the inclined faces 93a on the front side, so that the brake mechanism 90 is actually only issued when the mold is closed. Play a role. That is, even if the locking member 94 is fitted into the brake groove 93 during mold opening, the locking member 94 cannot be locked on the inclined surface 93a, so that the suction plate 22 is allowed to move rearward.

如此,根據第3圖所示之制動機構90,棒狀構件92設置於後壓板13與吸附板22之間,因此棒狀構件92所需之長度(模開閉方向的長度)為模開閉的行程量即可。與此相對,作為比較例,當相同的制動機構(及其棒狀構件)設置於後壓板13與可動壓板12間的情況,棒狀構件需要與模開閉的行程量和模厚調整量對應之長度。這起因為,後壓板13與吸附板22之間的距離不會因模厚調整而發生變化,與此相對,後壓板13與可動壓板12之間的距離因模厚調整而發生變化。這樣,藉由在距離不會因模厚調整而發生變化之後壓板13與吸附板22之間配置制動機構90,能夠將棒狀構件92的長度抑制在最小限度。 As described above, according to the brake mechanism 90 shown in FIG. 3, since the rod-shaped member 92 is provided between the rear platen 13 and the suction plate 22, the required length of the rod-shaped member 92 (the length in the mold opening and closing direction) is the stroke of the mold opening and closing. The amount can be. On the other hand, as a comparative example, when the same brake mechanism (and its rod-like member) is provided between the rear platen 13 and the movable platen 12, the rod-shaped member needs to correspond to the stroke amount and the mold thickness adjustment amount of the mold opening and closing. length. This is because the distance between the rear platen 13 and the suction plate 22 does not change due to the adjustment of the mold thickness, whereas the distance between the rear platen 13 and the movable platen 12 changes due to the adjustment of the mold thickness. Thus, by disposing the brake mechanism 90 between the pressure plate 13 and the suction plate 22 after the distance is not changed by the mold thickness adjustment, the length of the rod-shaped member 92 can be minimized.

第5圖係表示其他實施例之制動機構90’之圖。第6圖是表示卡止構件94嵌入制動槽93’之狀態之截面圖。 Fig. 5 is a view showing the brake mechanism 90' of the other embodiment. Fig. 6 is a cross-sectional view showing a state in which the locking member 94 is fitted into the brake groove 93'.

本實施例的制動機構90’相對於參考第3圖及第4圖來說明之制動機構90的主要不同點在於,將最後側的制動槽93置換為制動槽93’。亦即,制動機構90’的棒狀構件92’形成有複數個制動槽93(本例子中為4個)和制動槽93’,制動槽93’形成於最後側。 The main difference between the brake mechanism 90' of the present embodiment and the brake mechanism 90 described with reference to Figs. 3 and 4 is that the rear brake groove 93 is replaced with the brake groove 93'. That is, the rod member 92' of the brake mechanism 90' is formed with a plurality of brake grooves 93 (four in this example) and a brake groove 93', and the brake groove 93' is formed on the rear side.

如第5圖及第6圖所示,制動槽93’的截面,是在底面93c的前側緊設垂直之卡止面93a’並在底面93c的後側緊設垂直之卡止面93b。棒狀構件92’中的制動槽 93’之形成位置設定成,當卡止構件94嵌入制動槽93’時,使後壓板13與吸附板22之間的距離成為與合模時的間隙δ(參考第1圖)對應之距離。亦即,第6圖所示之狀態下,吸附板22因卡止構件94從制動槽93’的卡止面93a’承受之力F1,無法向後方(開模方向)移動,在該狀態下,使後壓板13與吸附板22之間的距離與合模時的間隙δ對應。藉此,在模具更換時(包含以模具維修為目的之更換時),能夠進行模具向固定壓板11或可動壓板12之所謂無供電合模。具體而言,在後壓板13與吸附板22之間的距離成為合模時的間隙δ之狀態下,使制動機構90’動作。藉此,如第6圖所示,吸附板22因卡止構件94從制動槽93’的卡止面93a’承受之力F1而無法向後方(開模方向)移動。藉此,在該狀態下,無需電磁鐵49的驅動就可在模具更換中始終維持間隙δ,並能夠高效率地進行模具更換操作。例如,在將卡止構件94嵌入制動槽93’的狀態下藉由模厚調整機構44使可動壓板12前進,藉此能夠產生所希望之合模力。藉此,能夠在固定壓板11與可動壓板12之間維持所希望之合模力之狀態下進行模具裝置19的正式固定作業。 As shown in Figs. 5 and 6, the brake groove 93' has a cross section in which a vertical locking surface 93a' is fastened on the front side of the bottom surface 93c and a vertical locking surface 93b is provided on the rear side of the bottom surface 93c. Brake groove in the rod member 92' When the locking member 94 is fitted into the brake groove 93', the distance between the rear platen 13 and the suction plate 22 is set to a distance corresponding to the gap δ (refer to Fig. 1) at the time of mold clamping. In other words, in the state shown in Fig. 6, the suction plate 22 cannot be moved rearward (opening direction) by the force F1 of the locking member 94 from the locking surface 93a' of the brake groove 93'. The distance between the rear platen 13 and the suction plate 22 corresponds to the gap δ at the time of mold clamping. Thereby, in the case of mold replacement (including replacement for the purpose of mold repair), the so-called unpowered mold clamping of the mold to the fixed platen 11 or the movable platen 12 can be performed. Specifically, the brake mechanism 90' is operated in a state where the distance between the rear platen 13 and the suction plate 22 is the gap δ at the time of mold clamping. As a result, as shown in Fig. 6, the suction plate 22 cannot move rearward (opening direction) by the force F1 of the locking member 94 from the locking surface 93a' of the brake groove 93'. Thereby, in this state, the gap δ can be always maintained during mold replacement without driving the electromagnet 49, and the mold replacement operation can be performed efficiently. For example, when the locking member 94 is fitted into the brake groove 93', the movable platen 12 is advanced by the mold thickness adjusting mechanism 44, whereby a desired clamping force can be generated. Thereby, the main fixing operation of the mold device 19 can be performed while maintaining the desired mold clamping force between the fixed platen 11 and the movable platen 12.

另外,上述實施例中,申請專利範圍中的“第1固定構件”對應固定壓板11,申請專利範圍中的“第1可動構件”對應可動壓板12。而且,申請專利範圍中的“第2固定構件”對應後壓板13,申請專利範圍中的“第2可動構件”對應吸附板22。而且,申請專利範圍中的“第1 槽”對應制動槽93,申請專利範圍中的“第2槽”對應制動槽93’。 Further, in the above embodiment, the "first fixing member" in the patent application corresponds to the fixed platen 11, and the "first movable member" in the patent application corresponds to the movable platen 12. Further, the "second fixing member" in the patent application scope corresponds to the rear pressing plate 13, and the "second movable member" in the patent application scope corresponds to the adsorption plate 22. Moreover, the first in the scope of patent application The groove "corresponds to the brake groove 93, and the "second groove" in the patent application scope corresponds to the brake groove 93'.

以上,對本發明的較佳實施例進行了詳細說明,但本發明不限於上述實施例,只要不脫離本發明的範圍,就能夠對上述之實施例施加各種變形及置換。 The preferred embodiments of the present invention have been described in detail above, but the present invention is not limited to the embodiments described above, and various modifications and substitutions can be made to the above-described embodiments without departing from the scope of the invention.

例如,在上述實施例中,在制動槽93形成傾斜面93a來僅卡止後壓板13的閉模方向的移動,並實現讓卡止構件94順暢地嵌入制動槽93內,但亦能夠在卡止構件94的端部形成相同的傾斜面來得到相同的效果。 For example, in the above embodiment, the inclined surface 93a is formed in the brake groove 93 to lock only the movement of the rear platen 13 in the mold closing direction, and the locking member 94 is smoothly fitted into the brake groove 93, but it is also possible to be in the card. The ends of the stopper members 94 form the same inclined faces to obtain the same effect.

另外,在上述實施例中,卡止構件94設置於後壓板13,但亦可設置於如框架Fr等的其他固定構件。例如,卡止構件94可構成為從框架Fr朝向卡合位置之上方移動。此時,制動槽93(制動槽93’亦相同,以下相同)形成於棒狀構件92(棒狀構件92’亦相同,以下相同)的下面側即可。 Further, in the above embodiment, the locking member 94 is provided to the rear platen 13, but may be provided to other fixing members such as the frame Fr. For example, the locking member 94 may be configured to move from the frame Fr toward the upper side of the engagement position. At this time, the brake groove 93 (the same applies to the brake groove 93', the same applies hereinafter) may be formed on the lower surface side of the rod-shaped member 92 (the same as the rod-shaped member 92', the same applies hereinafter).

而且,在上述實施例中,棒狀構件92固定於吸附板22側,卡止構件94設置於後壓板13側,但亦可為相反的結構。亦即,棒狀構件92固定於後壓板13(或者如框架Fr等其他固定構件),卡止構件94設置於吸附板22上。後者的情況,棒狀構件92可與框架Fr一體地構成。 Further, in the above embodiment, the rod-shaped member 92 is fixed to the side of the suction plate 22, and the locking member 94 is provided on the side of the rear platen 13, but may have the opposite structure. That is, the rod-shaped member 92 is fixed to the rear platen 13 (or other fixing member such as the frame Fr), and the locking member 94 is provided on the adsorption plate 22. In the latter case, the rod member 92 can be constructed integrally with the frame Fr.

而且,上述中,例示了特定結構的合模裝置10,但合模裝置10可為利用電磁鐵進行合模之任意結構。 Further, in the above description, the mold clamping device 10 of a specific configuration is exemplified, but the mold clamping device 10 may be of any configuration that is closed by an electromagnet.

Fr‧‧‧框架 Fr‧‧ frame

Gd‧‧‧導引件 Gd‧‧‧Guide

10‧‧‧合模裝置 10‧‧‧Molding device

11‧‧‧固定壓板 11‧‧‧Fixed platen

12‧‧‧可動壓板 12‧‧‧ movable platen

13‧‧‧後壓板 13‧‧‧ rear platen

14‧‧‧繫桿 14‧‧‧ tied

15‧‧‧定模 15‧‧ ‧ fixed mode

16‧‧‧動模 16‧‧‧moving

17‧‧‧射出裝置 17‧‧‧Injection device

18‧‧‧射出噴嘴 18‧‧‧Injection nozzle

19‧‧‧模具裝置 19‧‧‧Molding device

22‧‧‧吸附板 22‧‧‧Adsorption plate

28‧‧‧線性馬達 28‧‧‧Linear motor

29‧‧‧定子 29‧‧‧ Stator

31‧‧‧可動件 31‧‧‧ movable parts

33‧‧‧磁極齒 33‧‧‧Magnetic teeth

34‧‧‧磁心 34‧‧‧Magnetic core

35‧‧‧線圈 35‧‧‧ coil

37‧‧‧電磁鐵單元 37‧‧‧Electromagnetic unit

39‧‧‧中心桿 39‧‧‧ center pole

41‧‧‧孔 41‧‧‧ hole

44‧‧‧模厚調整機構 44‧‧‧Mold thickness adjustment mechanism

45‧‧‧槽 45‧‧‧ slots

46‧‧‧磁心 46‧‧‧Magnetic core

47‧‧‧磁軛 47‧‧‧Y yoke

48‧‧‧線圈 48‧‧‧ coil

49‧‧‧電磁鐵 49‧‧‧Electromagnet

51‧‧‧吸附部 51‧‧‧Adsorption Department

55‧‧‧荷重檢測器 55‧‧‧Load detector

60‧‧‧控制部 60‧‧‧Control Department

61‧‧‧模開閉處理部 61‧‧‧Mold opening and closing processing department

62‧‧‧合模處理部 62‧‧‧Molding Processing Department

90、90’‧‧‧制動機構 90, 90’‧‧‧ brake mechanism

92、92’‧‧‧棒狀構件 92, 92'‧‧‧ rod members

93、93’‧‧‧制動槽 93, 93’‧‧‧ brake groove

93a‧‧‧傾斜面 93a‧‧‧ sloped surface

93a’‧‧‧卡止面 93a’‧‧‧ card stop

93b‧‧‧卡止面 93b‧‧‧ card stop

94‧‧‧卡止構件 94‧‧‧Clocking components

第1圖係表示本發明的實施方式的射出成形機中的合模裝置閉模時的狀態之圖。 Fig. 1 is a view showing a state in which the mold clamping device in the injection molding machine according to the embodiment of the present invention is closed.

第2圖係表示本發明的實施方式的射出成形機中的合模裝置開模時的狀態之圖。 Fig. 2 is a view showing a state at the time of mold opening of the mold clamping device in the injection molding machine according to the embodiment of the present invention.

第3圖係表示制動機構90的一實施例之圖。 Figure 3 is a diagram showing an embodiment of the brake mechanism 90.

第4圖係表示制動機構90的動作態樣的一例之截面圖。 Fig. 4 is a cross-sectional view showing an example of the operation of the brake mechanism 90.

第5圖係表示其他實施例之制動機構90’之圖。 Fig. 5 is a view showing the brake mechanism 90' of the other embodiment.

第6圖係表示卡止構件94嵌入制動槽93’之狀態之截面圖。 Fig. 6 is a cross-sectional view showing a state in which the locking member 94 is fitted into the brake groove 93'.

13‧‧‧後壓板 13‧‧‧ rear platen

22‧‧‧吸附板 22‧‧‧Adsorption plate

94‧‧‧卡止構件 94‧‧‧Clocking components

90‧‧‧制動機構 90‧‧‧ brake mechanism

92‧‧‧棒狀構件 92‧‧‧ rod members

93‧‧‧制動槽 93‧‧‧Brake slot

93b‧‧‧卡止面 93b‧‧‧ card stop

93c‧‧‧底面 93c‧‧‧ bottom

93a‧‧‧傾斜面 93a‧‧‧ sloped surface

Fr‧‧‧框架 Fr‧‧ frame

Claims (4)

一種射出成形機,其特徵在於,係具備:第1固定構件,安裝有定模;第2固定構件,配設成與前述第1固定構件對置;第1可動構件,安裝有動模;第2可動構件,與前述第1可動構件連結而與前述第1可動構件一同移動,與前述第2固定構件協同作用而構成基於電磁鐵的吸附力產生合模力之合模力產生機構;棒狀構件,一端固定於前述第2可動構件及前述第2固定構件中的任一方,並且另一端延伸至前述第2可動構件及前述第2固定構件中的另一方;前述第2可動構件,與前述第1可動構件連結而與前述第1可動構件一同移動,與前述第2固定構件協同作用而構成基於電磁鐵的吸附力產生合模力之合模力產生機構;前述第2固定構件,配設成與前述第1固定構件對置;及卡止構件,其能夠在與前述棒狀構件卡合之卡合位置與從前述棒狀構件脫離之脫離位置之間移動,在處於前述卡合位置時防止前述第2可動構件移動。 An injection molding machine comprising: a first fixing member to which a fixed mold is attached; a second fixing member disposed to face the first fixing member; and a first movable member to which a movable mold is attached; a movable member that is coupled to the first movable member and that moves together with the first movable member, and that cooperates with the second fixed member to form a mold clamping force generating mechanism that generates a mold clamping force based on an adsorption force of the electromagnet; One end of the member is fixed to one of the second movable member and the second fixed member, and the other end extends to the other of the second movable member and the second fixed member; and the second movable member is The first movable member is coupled to move with the first movable member, and the second fixed member cooperates to form a mold clamping force generating mechanism that generates a mold clamping force based on the adsorption force of the electromagnet; and the second fixed member is disposed And a locking member that is movable between an engagement position that engages with the rod-shaped member and a disengaged position that is separated from the rod-shaped member; To the card to prevent the second movable member is moved together position. 如申請專利範圍第1項所述之射出成形機,其中,前述棒狀構件形成有複數個讓處於前述卡合位置之前述卡止構件嵌入之槽。 The injection molding machine according to claim 1, wherein the rod-shaped member is formed with a plurality of grooves into which the locking members at the engagement positions are fitted. 如申請專利範圍第2項所述之射出成形機,其中, 前述複數個槽包含第1槽和第2槽,在前述卡止構件嵌入第1槽時,第1槽發揮卡止閉模方向的前述第2可動構件的移動之作用,在前述卡止構件嵌入第2槽時,第2槽發揮卡止開模方向的前述第2可動構件的移動之作用。 An injection molding machine as described in claim 2, wherein The plurality of grooves include the first groove and the second groove. When the locking member is fitted into the first groove, the first groove functions to move the second movable member in the mold closing direction, and is embedded in the locking member. In the second groove, the second groove functions to lock the movement of the second movable member in the mold opening direction. 如申請專利範圍第3項所述之射出成形機,其中,前述棒狀構件上的前述第2槽之形成位置設定成,當前述卡止構件嵌入時,使前述第2可動構件與前述第2固定構件之間的距離成為與合模時的間隙對應之距離。 The injection molding machine according to claim 3, wherein the second groove is formed at a position where the second movable member and the second member are formed when the locking member is fitted The distance between the fixing members becomes a distance corresponding to the gap at the time of mold clamping.
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