TWI446989B - System and method for unpacking carton - Google Patents
System and method for unpacking carton Download PDFInfo
- Publication number
- TWI446989B TWI446989B TW098143836A TW98143836A TWI446989B TW I446989 B TWI446989 B TW I446989B TW 098143836 A TW098143836 A TW 098143836A TW 98143836 A TW98143836 A TW 98143836A TW I446989 B TWI446989 B TW I446989B
- Authority
- TW
- Taiwan
- Prior art keywords
- platform
- feed bin
- feeding box
- tape
- disposed
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims description 17
- 230000007246 mechanism Effects 0.000 claims description 27
- 238000007789 sealing Methods 0.000 claims description 3
- 230000000284 resting effect Effects 0.000 claims description 2
- 230000003287 optical effect Effects 0.000 claims 2
- 230000007306 turnover Effects 0.000 claims 1
- 238000005259 measurement Methods 0.000 description 6
- 208000019462 Occupational injury Diseases 0.000 description 2
- 229940079593 drug Drugs 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Landscapes
- Control And Other Processes For Unpacking Of Materials (AREA)
Description
本發明係關於一種拆箱系統及拆箱方法,特別係關於一種拆解進料箱之拆箱系統及拆箱方法。The invention relates to an unpacking system and an unpacking method, in particular to an unpacking system and a unpacking method for disassembling a feed box.
進料箱是一種硬紙板製作之容器,其被廣泛地運用於包裝諸如藥品、食物、硬體設備或其他物品等。利用進料箱包裝物品,首先係將物品放置於折製成型之進料箱內,然後將相對兩側之箱蓋封口,以膠帶密封。當欲取出箱內物品時,則需先將兩側之箱蓋封口處之膠帶割破,然後打開箱蓋,最後取出箱內之物品。The feed bin is a cardboard-made container that is widely used for packaging such as medicines, food, hardware, or other items. To pack the items in the feed box, first place the items in the folded-type feeding box, then seal the lids on the opposite sides and seal them with tape. When you want to take out the contents of the box, you need to cut the tape at the cover of the cover on both sides, then open the cover and finally take out the contents of the box.
傳統上,作業人員手持割刀將箱蓋封口處之膠帶割破,然後再翻開箱蓋,從而取出箱內物品。然而,以手動方式取出箱內物品,此不僅作業速度緩慢、耗費人力且容易發生職業傷害。而且,這些問題在拆解大型進料箱時,變成更為嚴峻。Traditionally, the operator cuts the tape at the lid of the lid with a cutter, and then flips the lid to remove the contents of the box. However, the contents of the box are manually removed, which is not only slow in operation, labor intensive, but also prone to occupational injuries. Moreover, these problems become more severe when disassembling large feed bins.
由於人工拆箱速度慢且易發生職業傷害,因此有必要對此種作業方式加以改善。Since manual unpacking is slow and prone to occupational injuries, it is necessary to improve this type of operation.
本發明一實施例之拆箱系統包含平台、進料模組、膠帶切割模組、箱蓋撥翻模組及進料箱移除模組,並由系統控制裝置(例如電腦)控制其運作。進料模組係經配置以搬移進料箱至平台上,膠帶切割模組係經配置以切割進料箱之封箱膠帶(包含中間膠帶及側邊膠帶),箱蓋撥翻模組係經配置以撥翻進料箱之蓋子(包含頂蓋及底蓋),進料箱移除模組係經配置以將進料箱自平台上抽離而留置進料箱內之物品於平台上。本發明一實施例之拆箱方法首先移動一平台上之一進料箱,使得該進料箱之上側中間膠帶通過一上切割刀,該進料箱之下側中間膠帶通過一下切割刀。之後,切割該進料箱之前側邊膠帶及後側邊膠帶後,移動該進料箱以藉由在該平台上之一第一錐形件撥翻該進料箱之一第一外底蓋並藉由在該平台上之一第二錐形件撥翻該進料箱之一第二外底蓋。接著,形成一懸空部於該平台內使得該進料箱之一內底蓋向該懸空部翻轉,再移動該進料箱以藉由在該平台上之一第三錐形件撥翻該進料箱之二個外頂蓋。然後,藉由夾住該進料箱之外頂蓋將該進料箱自該平台上抽離,使得該進料箱內之物品留置於該平台上。The unpacking system according to an embodiment of the present invention comprises a platform, a feeding module, a tape cutting module, a lid flip module and a feed box removing module, and is controlled by a system control device (for example, a computer). The feed module is configured to move the feed bin to the platform, and the tape cutting module is configured to cut the sealing tape of the feed bin (including the intermediate tape and the side tape), and the cover flip module is The cover is configured to dial the feed bin (including the top cover and the bottom cover), and the feed bin removal module is configured to pull the feed bin away from the platform to retain the contents of the feed bin on the platform. The unpacking method according to an embodiment of the present invention first moves a feeding box on a platform such that the upper intermediate tape of the feeding box passes through an upper cutting blade, and the intermediate tape on the lower side of the feeding box passes through the lower cutting blade. Thereafter, after cutting the side tape and the back side tape before the feeding box, moving the feeding box to flip the first outer bottom cover of the one of the feeding boxes by one of the first conical members on the platform And the second outer bottom cover of the one of the feed bins is turned over by a second conical member on the platform. Next, forming a suspended portion in the platform such that an inner bottom cover of the feeding box is turned over to the hanging portion, and then moving the feeding box to be turned over by a third conical member on the platform Two outer top covers of the bin. The feed bin is then withdrawn from the platform by gripping the top cover outside the feed bin such that the contents of the feed bin remain on the platform.
圖1及圖2顯示進料箱10,且進料箱10包覆物品16。該進料箱10之上側包含第一外頂蓋22、第二外頂蓋24、第一內頂蓋26、第二內頂蓋28。相應地,該進料箱10之下側包含第一外底蓋32、第二外底蓋34、第一內底蓋36及第二內底蓋38。第一外頂蓋22及第二外頂蓋24係以上側中間膠帶40予以固定而封閉進料箱10之上開口12,且前側邊膠帶42及後側邊膠帶44封閉進料箱10之側邊。相應地,第一外底蓋32及第二外底蓋34係以下側中間膠帶50予以固定而封閉進料箱10之下開口14,且前側邊膠帶52及後側邊膠帶54封閉進料箱10之側邊。1 and 2 show the feed bin 10, and the feed bin 10 wraps the article 16. The upper side of the feed box 10 includes a first outer top cover 22, a second outer top cover 24, a first inner top cover 26, and a second inner top cover 28. Correspondingly, the lower side of the feed box 10 includes a first outer bottom cover 32, a second outer bottom cover 34, a first inner bottom cover 36 and a second inner bottom cover 38. The first outer top cover 22 and the second outer top cover 24 are fixed by the upper side intermediate tape 40 to close the upper opening 12 of the feeding box 10, and the front side edge tape 42 and the rear side edge tape 44 close the feeding box 10. Side. Correspondingly, the first outer bottom cover 32 and the second outer bottom cover 34 are fixed by the lower side intermediate tape 50 to close the lower opening 14 of the feeding box 10, and the front side edge tape 52 and the rear side edge tape 54 are closed to feed. The side of the box 10.
圖3例示本發明一實施例之拆箱方法的流程圖,圖4至圖20例示本發明一實施例之拆箱系統100。該拆箱系統100包含平台118、進料模組102、膠帶切割模組104、箱蓋撥翻模組106及進料箱移除模組108,並由系統控制裝置(例如電腦)112控制其運作,如圖4所示。簡言之,進料模組102係經配置以搬移進料箱10至平台118上,膠帶切割模組104係經配置以切割進料箱10之封箱膠帶(包含中間膠帶及側邊膠帶),箱蓋撥翻模組106係經配置以撥翻進料箱10之蓋子(包含頂蓋及底蓋),進料箱移除模組108係經配置以將進料箱10自平台118上抽離而留置進料箱10內之物品16於平台118上。3 is a flow chart showing a method of unpacking according to an embodiment of the present invention, and FIGS. 4 to 20 illustrate an unpacking system 100 according to an embodiment of the present invention. The unpacking system 100 includes a platform 118, a feed module 102, a tape cutting module 104, a lid flip module 106, and a feed bin removal module 108, and is controlled by a system control device (such as a computer) 112. Operation, as shown in Figure 4. Briefly, the feed module 102 is configured to move the feed bin 10 to the platform 118, and the tape cutting module 104 is configured to cut the sealing tape of the feed bin 10 (including intermediate tape and side tape) The lid flip module 106 is configured to flip the lid of the feed bin 10 (including a top cover and a bottom cover), and the feed bin removal module 108 is configured to load the feed bin 10 from the platform 118 The articles 16 in the feed bin 10 are withdrawn from the platform 118.
參考圖3之步驟S72及圖5,說明本發明之進料模組102的操作。本發明之進料模組102設有一搬送裝置120,其包含經配置以吸附進料箱10之吸盤122、一軌道126及一升降裝置124,其中吸盤122固定於升降裝置124,而該升降裝置124可利用一滑車(未繪示於圖中)滑移於軌道126上。軌道126由進料區102之前端向外延伸,使得升降裝置124與吸盤122可於進料區102之前端上方移動。升降裝置124可使吸盤122上下移動,俾便搬移放置於進料區102旁之進料箱10。當吸盤122吸附進料箱10後,升降裝置124即將吸盤122及進料箱10往上移動,軌道126再將升降裝置124移動至平台118上方。之後,升降裝置124將進料箱10置放於平台118之滾筒128上,吸盤122再鬆開以完成圖3之步驟S72。Referring to step S72 and FIG. 5 of FIG. 3, the operation of the feed module 102 of the present invention will be described. The feeding module 102 of the present invention is provided with a conveying device 120 comprising a suction cup 122 configured to adsorb the feeding box 10, a rail 126 and a lifting device 124, wherein the suction cup 122 is fixed to the lifting device 124, and the lifting device 124 can be slid onto the track 126 using a pulley (not shown). The track 126 extends outwardly from the front end of the feed zone 102 such that the lifter 124 and the suction cup 122 can move over the front end of the feed zone 102. The lifting device 124 moves the suction cup 122 up and down, and moves the feeding box 10 placed beside the feeding area 102. After the suction cup 122 is sucked into the feed bin 10, the lifting device 124 moves the suction cup 122 and the feed box 10 upward, and the rail 126 moves the lifting device 124 above the platform 118. Thereafter, the lifting device 124 places the feed bin 10 on the drum 128 of the platform 118, and the suction cup 122 is released again to complete step S72 of FIG.
進料模組102之平台118的滾筒128可藉由馬達130之帶動而將進料箱10沿著輸送方向116移動。進料模組102與膠帶切割模組104之平台118間設有擋板132,其係由一氣缸134控制而上下移動。例如,當膠帶切割模組104內之感測器感測到沒有待處理之進料箱10時,系統控制裝置112即指示氣缸134將擋板132向下移動,使得進料模組102之進料箱10得以進入膠帶切割模組104;之後,系統控制裝置112指示氣缸134即將擋板132向上移動,以避免過多之進料箱10進入膠帶切割模組104。The drum 128 of the platform 118 of the feed module 102 can be moved by the motor 130 to move the feed bin 10 in the conveying direction 116. A baffle 132 is disposed between the feed module 102 and the platform 118 of the tape cutting module 104, and is controlled by a cylinder 134 to move up and down. For example, when the sensor in the tape cutting module 104 senses that there is no feed bin 10 to be processed, the system control device 112 instructs the cylinder 134 to move the baffle 132 downward, so that the feed module 102 advances. The bin 10 is allowed to enter the tape cutting module 104; thereafter, the system control device 112 instructs the cylinder 134 to move the baffle 132 upwardly to avoid excessive feed bin 10 entering the tape cutting module 104.
參考圖3之步驟S74及圖6-9,說明本發明膠帶切割模組104之操作。參考圖6,進料箱10進入膠帶切割模組104後,首先由寬度量測裝置160量測進料箱10之寬度。寬度量測裝置160包含夾送裝置162、限動開關166、氣缸164及線性編碼器168等元件。夾送裝置162係藉由氣缸164驅動從平台118外側向中央移動,其中夾送裝置162上之限動開關166在接觸進料箱10時啟動並傳送訊號至線性編碼器168,如此線性編碼器168即可根據夾送裝置162之移動距離計算進料箱10之寬度。夾送裝置162包含複數滾筒172及包覆滾筒172之皮帶174,其中滾筒172係藉由馬達170之驅動而帶動皮帶174,進而在平台118上沿著輸送方向116移動進料箱10。膠帶切割模組104之平台118的滾筒128係用以承載進料箱10,夾送裝置162負責在平台118上移動進料箱10。Referring to step S74 of Fig. 3 and Figs. 6-9, the operation of the tape cutting module 104 of the present invention will be described. Referring to FIG. 6, after the feed bin 10 enters the tape cutting module 104, the width of the feed bin 10 is first measured by the width measuring device 160. The width measuring device 160 includes components such as a pinch device 162, a limit switch 166, a cylinder 164, and a linear encoder 168. The pinch device 162 is driven from the outside of the platform 118 to the center by the driving of the air cylinder 164, wherein the limit switch 166 on the pinch device 162 starts and transmits a signal to the linear encoder 168 when contacting the feed box 10, such a linear encoder 168 can calculate the width of the feed bin 10 according to the moving distance of the pinch device 162. The pinch device 162 includes a plurality of rollers 172 and a belt 174 that covers the rollers 172. The rollers 172 are driven by the motor 170 to drive the belt 174, thereby moving the feed bin 10 along the conveying direction 116 on the platform 118. The drum 128 of the platform 118 of the tape cutting module 104 is used to carry the feed bin 10, and the pinch device 162 is responsible for moving the feed bin 10 on the platform 118.
圖7及圖8例示高度量測裝置140量測進料箱10之高度,其中高度量測裝置140係設置於寬度量測裝置160之後。高度量測裝置140包含伺服馬達150、升降裝置152、懸臂154、橫桿142、活動件144及固定件146,其中固定件146具有一感測器148,設置於活動件144之上方。伺服馬達150驅動升降裝置152上之支臂154下降,當橫桿142接觸進料箱10之第一外頂蓋22及第二外頂蓋24時,橫桿142將活動件144上推而觸動固定件146上之感測器148,如此即可藉由支臂154之下降高度推算進料箱10之高度。7 and 8 illustrate the height measuring device 140 measuring the height of the feed bin 10, wherein the height measuring device 140 is disposed behind the width measuring device 160. The high-measurement device 140 includes a servo motor 150, a lifting device 152, a cantilever 154, a crossbar 142, a movable member 144, and a fixing member 146. The fixing member 146 has a sensor 148 disposed above the movable member 144. The servo motor 150 drives the arm 154 on the lifting device 152 to descend. When the cross bar 142 contacts the first outer top cover 22 and the second outer top cover 24 of the feeding box 10, the cross bar 142 pushes the movable member 144 up and touches. The sensor 148 on the fixing member 146 can calculate the height of the feeding box 10 by the descending height of the arm 154.
圖9例示本發明切割進料箱10之上側中間膠帶40及下側中間膠帶50。夾送裝置162係經配置以將進料箱10置放於平台118之中間,使得設置於高度量測裝置140上之上切割刀180及設置平台118之下切割刀182分別對齊進料箱10之上側中間膠帶40及下側中間膠帶50。之後,夾送裝置162將進料箱10沿著輸送方向116移動時,上切割刀180即可切割進料箱10之上側中間膠帶40,下切割刀182即可切割進料箱10之下側中間膠帶50。Fig. 9 illustrates the intermediate tape 40 and the lower intermediate tape 50 on the upper side of the cutting feed box 10 of the present invention. The pinch device 162 is configured to place the feed bin 10 in the middle of the platform 118 such that the cutting blade 180 disposed above the height measuring device 140 and the cutting blade 182 disposed below the setting platform 118 are aligned with the feed bin 10, respectively. The upper intermediate tape 40 and the lower intermediate tape 50. Thereafter, when the pinching device 162 moves the feeding box 10 along the conveying direction 116, the upper cutting blade 180 can cut the intermediate tape 40 on the upper side of the feeding box 10, and the lower cutting blade 182 can cut the lower side of the feeding box 10. Intermediate tape 50.
參考圖3之步驟S76及圖10-12,說明本發明量測進料箱10之長度,並切割進料箱10之上側邊膠帶42、上側邊膠帶44、下側邊膠帶52及下側邊膠帶54。參考10,當上切割刀180及下切割刀182分別切割進料箱10之上側中間膠帶40及下側中間膠帶50後,夾送裝置162沿著輸送方向116移動進料箱10直到擋板190(係由氣缸191控制而上下移動)處。之後,進料箱10即處於靜置狀態,而設置於平台118下方之長度量測裝置198啟動以量測進料箱10的長度。長度量測裝置198包含滑軌192、滑座194及光感測器196,其中滑座194經配置以承載光感測器196並沿滑軌192移動,而光感測器196可為光收發器。當光感測器196位於進料箱10外側時,其發射之光束未被反射;隨著滑座194朝向進料箱10移動,光感測器196發射之光束被進料箱10反射再由光感測器196予以接收。如此,即可根據光感測器196接收反射光束之位置與擋板190之位置計算進料箱10之長度。Referring to step S76 and FIG. 10-12 of FIG. 3, the length of the measuring feed box 10 of the present invention is illustrated, and the side tape 42 on the upper side of the feeding box 10, the upper side tape 44, the lower side tape 52 and the lower side are cut. Side tape 54. Referring to 10, after the upper cutter 180 and the lower cutter 182 respectively cut the upper intermediate tape 40 and the lower intermediate tape 50 of the feed bin 10, the pinch device 162 moves the feed bin 10 along the conveying direction 116 until the shutter 190 (Controlled by the cylinder 191 and moved up and down). Thereafter, the feed bin 10 is in a resting state, and the length measuring device 198 disposed below the platform 118 is activated to measure the length of the feed bin 10. The length measuring device 198 includes a slide rail 192, a slide 194 and a light sensor 196, wherein the slide 194 is configured to carry the light sensor 196 and move along the slide rail 192, and the light sensor 196 can be optically transmitted and received. Device. When the light sensor 196 is located outside the feed bin 10, its emitted light beam is not reflected; as the slider 194 moves toward the feed bin 10, the light beam emitted by the light sensor 196 is reflected by the feed bin 10 and then Light sensor 196 receives it. Thus, the length of the feed bin 10 can be calculated based on the position of the light sensor 196 receiving the reflected beam and the position of the baffle 190.
圖11例示本發明切割進料箱10之上側邊膠帶42及下側邊膠帶52。上側邊切割機構200包含壓輪202、上側切刀204、移動裝置206及滑軌208。移動裝置206沿著滑軌208移動上側切刀204以切割靜置進料箱10之上側邊膠帶42,其中壓輪202於切割時按壓進料箱10。下側邊切割機構210包含下側切刀212及移動裝置214。移動裝置214沿著進料箱10之下側移動下側切刀212以切割靜置進料箱10之下側邊膠帶52。移動裝置206、214可為氣缸或其他具類似功能之機構。上側邊切割機構200及下側邊切割機構210可根據寬度量測裝置160之量測結果設定上側切刀204及下側切刀212之行桯。Figure 11 illustrates the side tape 42 and the lower side tape 52 above the cutting feed bin 10 of the present invention. The upper side cutting mechanism 200 includes a pressure wheel 202, an upper cutter 204, a moving device 206, and a slide rail 208. The moving device 206 moves the upper cutter 204 along the slide rail 208 to cut the side tape 42 above the stationary feed bin 10, wherein the pressure roller 202 presses the feed bin 10 when cutting. The lower side cutting mechanism 210 includes a lower cutter 212 and a moving device 214. The moving device 214 moves the lower cutter 212 along the lower side of the feed bin 10 to cut the lower side tape 52 of the stationary feed bin 10. The mobile devices 206, 214 can be cylinders or other mechanisms with similar functions. The upper side cutting mechanism 200 and the lower side cutting mechanism 210 can set the behavior of the upper side cutter 204 and the lower side cutter 212 according to the measurement result of the width measuring device 160.
圖12例示本發明切割進料箱10之上側邊膠帶44及下側邊膠帶54。當完成上側邊膠帶42及下側邊膠帶52之切割後,上側邊切割機構200及即下側邊切割機構210從平台118上移開。之後,上側邊切割機構230及下側邊切割機構240即根據長度量測裝置198之量測結果分別移動至上側邊膠帶44及下側邊膠帶54。上側邊切割機構230包含壓輪232、上側切刀234、移動裝置236及滑軌238。移動裝置236沿著滑軌238移動上側切刀234以切割靜置進料箱10之上側邊膠帶44,其中壓輪232於切割時按壓進料箱10。下側邊切割機構240包含下側切刀242及移動裝置244。移動裝置244沿著進料箱10之下側移動下側切刀242以切割靜置進料箱10之下側邊膠帶54。移動裝置236、244可為氣缸或其他具類似功能之機構。同理,上側邊切割機構230及下側邊切割機構240可根據寬度量測裝置160之量測結果設定上側切刀234及下側切刀242之行桯。Figure 12 illustrates the side tape 44 and the lower side tape 54 above the cutting feed bin 10 of the present invention. When the cutting of the upper side tape 42 and the lower side tape 52 is completed, the upper side cutting mechanism 200 and the lower side cutting mechanism 210 are removed from the platform 118. Thereafter, the upper side cutting mechanism 230 and the lower side cutting mechanism 240 are moved to the upper side tape 44 and the lower side side tape 54, respectively, according to the measurement results of the length measuring device 198. The upper side cutting mechanism 230 includes a pressure roller 232, an upper cutter 234, a moving device 236, and a slide rail 238. The moving device 236 moves the upper cutter 234 along the slide rail 238 to cut the side tape 44 above the stationary feed bin 10, wherein the pressure roller 232 presses the feed bin 10 when cutting. The lower side cutting mechanism 240 includes a lower cutter 242 and a moving device 244. The moving device 244 moves the lower cutter 242 along the lower side of the feed bin 10 to cut the lower side tape 54 of the stationary feed bin 10. The mobile devices 236, 244 can be cylinders or other mechanisms with similar functions. Similarly, the upper side cutting mechanism 230 and the lower side cutting mechanism 240 can set the behavior of the upper side cutter 234 and the lower side cutter 242 according to the measurement result of the width measuring device 160.
參考圖3之步驟S78及圖13-15,說明本發明撥播進料箱10之第一外底蓋32及第二外底蓋34的技術。參考圖13及圖14,箱蓋撥翻模組106包含錐形件252、撥蓋片254及移動裝置256。箱蓋撥翻模組106之平台118具有鏤空部258,錐形件252及撥蓋片254係設置於平台118之中間處。當進料箱10藉由夾送裝置162沿著輸送方向116移動而接觸錐形件252之尖端時,錐形件252將進料箱10之第一外底蓋32向鏤空部258撥翻,而設置於錐形件252後方之撥蓋片254再藉由移動裝置256之推動將進料箱10之第一外底蓋32在鏤空部258撥翻成水平狀態。如此,夾送裝置162沿著輸送方向116移動進料箱10時,第一外底蓋32係攤開在平台118之滾筒128上,如圖14所示。Referring to step S78 and FIG. 13-15 of FIG. 3, the technique of the first outer bottom cover 32 and the second outer bottom cover 34 of the present invention for dialing the feed box 10 will be described. Referring to FIGS. 13 and 14 , the lid flip module 106 includes a cone 252 , a flap 254 and a moving device 256 . The platform 118 of the lid flip module 106 has a hollow portion 258, and the cone member 252 and the flap cover sheet 254 are disposed at the middle of the platform 118. When the feed bin 10 is moved in the conveying direction 116 by the pinch device 162 to contact the tip end of the cone 252, the tapered member 252 flips the first outer bottom cover 32 of the feed bin 10 toward the hollow portion 258. The dial cover 254 disposed behind the cone 252 is then pushed by the moving device 256 to flip the first outer bottom cover 32 of the feed bin 10 into a horizontal state at the hollow portion 258. Thus, when the pinch device 162 moves the feed bin 10 along the transport direction 116, the first outer bottom cover 32 is spread over the drum 128 of the platform 118, as shown in FIG.
參考圖15,箱蓋撥翻模組106另包含錐形件262、撥蓋片264及移動裝置264。箱蓋撥翻模組106之平台118另具有鏤空部268,錐形件262及撥蓋片264設置於平台118之中間處。當進料箱10藉由夾送裝置162沿著輸送方向116移動而接觸錐形件262之尖端時,錐形件262將進料箱10之外底蓋34向鏤空部268撥翻,而設置於錐形件262後方之撥蓋片264再藉由移動裝置266之推動將進料箱10之外底蓋34在鏤空部268撥翻成水平狀態。如此,夾送裝置162沿著輸送方向116移動進料箱10時,第二外底蓋34係攤開在平台118之滾筒128上。Referring to FIG. 15, the lid flip module 106 further includes a cone 262, a flap 264 and a moving device 264. The platform 118 of the lid flip module 106 further has a hollow portion 268, and the cone member 262 and the dial sheet 264 are disposed at the middle of the platform 118. When the feed bin 10 is moved by the pinch device 162 in the conveying direction 116 to contact the tip end of the cone 262, the taper 262 flips the outer bottom cover 34 of the feed bin 10 toward the hollow portion 268, and is set The cover flap 264 behind the cone 262 is then pushed by the moving device 266 to push the bottom cover 34 of the feed box 10 into a horizontal state at the hollow portion 268. Thus, when the pinch device 162 moves the feed bin 10 in the transport direction 116, the second outer bottom cover 34 is spread over the drum 128 of the platform 118.
參考圖3之步驟S80及圖16,說明本發明撥播進料箱10之內底蓋38的技術。箱蓋撥翻模組106包含支撐部272與升降裝置274,升降裝置274承載支撐部272。當夾送裝置162沿著輸送方向116移動進料箱10至支撐部272上方時,升降裝置274下降以形成一懸空部276於平台118內,使得進料箱10之第二內底蓋38得以向懸空部276翻轉。如此,夾送裝置162沿著輸送方向116移動進料箱10時,第二內底蓋38係攤開在平台118之滾筒128上。Referring to steps S80 and 16 of FIG. 3, the technique of the present invention for laying the inner bottom cover 38 of the feed bin 10 will be described. The lid flip module 106 includes a support portion 272 and a lifting device 274, and the lifting device 274 carries a support portion 272. When the pinch device 162 moves the feed bin 10 above the support portion 272 along the transport direction 116, the lift device 274 descends to form a suspended portion 276 within the platform 118 such that the second inner bottom cover 38 of the feed bin 10 is The floating portion 276 is turned over. Thus, when the pinch device 162 moves the feed bin 10 along the transport direction 116, the second inner bottom cover 38 is spread over the drum 128 of the platform 118.
參考圖3之步驟S82及圖17,說明本發明撥播進料箱10之第一外頂蓋22及第二外頂蓋24的技術。箱蓋撥翻模組106另包含升降裝置282、設置於升降裝置282上之懸臂284、設置於懸臂284上之錐形件286及設置於錐形件286後側之開蓋輔助件288。升降裝置282根據高度量測裝置140之量測結果調整懸臂284及錐形件286之高度以對準第一外頂蓋22及第二外頂蓋24之接縫,夾送裝置162再沿著輸送方向116移動進料箱10使得錐形件286撥翻第一外頂蓋22及第二外頂蓋24,並由開蓋輔助件288抵頂撥翻之第一外頂蓋22及第二外頂蓋24。Referring to steps S82 and 17 of FIG. 3, the technique of the first outer top cover 22 and the second outer top cover 24 of the present invention for dialing the feed box 10 will be described. The lid flip module 106 further includes a lifting device 282, a cantilever 284 disposed on the lifting device 282, a cone 286 disposed on the cantilever 284, and an opening aid 288 disposed on the rear side of the cone 286. The lifting device 282 adjusts the height of the cantilever 284 and the cone 286 according to the measurement result of the height measuring device 140 to align the joint between the first outer cap 22 and the second outer cap 24, and the pinch device 162 follows The conveying direction 116 moves the feeding box 10 such that the conical member 286 flips the first outer top cover 22 and the second outer top cover 24, and the first outer top cover 22 and the second are flipped over by the opening cover auxiliary member 288 Outer top cover 24.
參考圖3之步驟S84及圖18-20,說明本發明之進料箱移除模組108的操作。本發明之進料箱移除模組108包含升降裝置312、設置於升降裝置312上之橫向滑軌314、設置於橫向滑軌314上之滑座316、設置於滑座316上之固定片318及設置於滑座318上之移動片320。升降裝置312及橫向滑軌314構成移動裝置313,固定片318及移動片320構成夾取裝置319。Referring to step S84 of Figs. 3 and Figs. 18-20, the operation of the feed bin removal module 108 of the present invention will be described. The feed box removing module 108 of the present invention comprises a lifting device 312, a lateral sliding rail 314 disposed on the lifting device 312, a sliding seat 316 disposed on the horizontal sliding rail 314, and a fixing piece 318 disposed on the sliding seat 316. And a moving piece 320 disposed on the carriage 318. The lifting device 312 and the lateral rail 314 constitute a moving device 313, and the fixing piece 318 and the moving piece 320 constitute the clamping device 319.
參考圖18,固定片318係設置於開蓋輔助件288之後,因此當夾送裝置162移動進料箱10時,固定片318接續開蓋輔助件288抵頂進料箱10之第一外頂蓋22及第二外頂蓋24。之後,兩個滑座316根據寬度量測裝置160之量測結果分別向進料箱10之兩側滑動,使得二個固定片318分別將進料箱10之第一外頂蓋22及第二外頂蓋24撥翻成直立狀態。接著,二個移動片320再各自向二個固定片318移動以分別夾住進料箱10之第一外頂蓋22及第二外頂蓋24,如圖19所示。Referring to FIG. 18, the fixing piece 318 is disposed behind the opening cover auxiliary member 288. Therefore, when the pinching device 162 moves the feeding box 10, the fixing piece 318 continues to open the cover auxiliary member 288 against the first outer top of the feeding box 10. Cover 22 and second outer top cover 24. Thereafter, the two sliding seats 316 are respectively slid to the two sides of the feeding box 10 according to the measurement results of the width measuring device 160, so that the two fixing pieces 318 respectively respectively cover the first outer top cover 22 and the second of the feeding box 10. The outer top cover 24 is turned into an upright state. Then, the two moving pieces 320 are respectively moved to the two fixing pieces 318 to respectively clamp the first outer top cover 22 and the second outer top cover 24 of the feeding box 10, as shown in FIG.
參考圖20,伺服馬達322將橫向滑軌314向上移動以將進料箱10自平台118上抽離,留置進料箱10內之物品16於平台118上。之後,兩個滑座316同時向平台118側邊滑動直到進料箱10位於輸送機110之上方,移動片320再作動以釋放進料箱10於輸送機110上,輸送機110將進料箱10輸送至回收區114。Referring to Figure 20, the servo motor 322 moves the lateral rail 314 upward to pull the feed bin 10 away from the platform 118, leaving the article 16 in the feed bin 10 on the platform 118. Thereafter, the two sliding seats 316 are simultaneously slid to the side of the platform 118 until the feeding box 10 is located above the conveyor 110, and the moving piece 320 is reactivated to release the feeding box 10 on the conveyor 110, and the conveyor 110 will feed the box 10 is delivered to the recovery zone 114.
綜合上述,本發明揭示之拆箱系統10可自動拆解進料箱10,並分離進料箱10與物品16。拆箱系統10藉由膠帶切割模組104、箱蓋撥翻模組106及進料箱移除模組108自動偵測進料箱10之尺寸,再相應地調整各構件之位置,因此本發明之拆箱系統10可拆解不同尺寸的進料箱10。此外,拆箱系統10在拆解進料箱10過程中不會進料箱10,因此進料箱10可重複使用。In summary, the unpacking system 10 disclosed herein can automatically disassemble the feed bin 10 and separate the feed bin 10 from the article 16. The unpacking system 10 automatically detects the size of the feeding box 10 by the tape cutting module 104, the lid flip module 106 and the feeding box removing module 108, and adjusts the position of each member accordingly, so the present invention The unpacking system 10 can disassemble the feed bins 10 of different sizes. In addition, the unpacking system 10 does not feed the bin 10 during the disassembly of the feed bin 10, so the feed bin 10 can be reused.
本發明之技術內容及技術特點已揭示如上,然而熟悉本項技術之人士仍可能基於本發明之教示及揭示而作種種不背離本發明精神之替換及修飾。因此,本發明之保護範圍應不限於實施例所揭示者,而應包括各種不背離本發明之替換及修飾,並為以下之申請專利範圍所涵蓋。The technical and technical features of the present invention have been disclosed as above, and those skilled in the art can still make various substitutions and modifications without departing from the spirit and scope of the invention. Therefore, the scope of the present invention should be construed as being limited by the scope of the appended claims
10...進料箱10. . . Feed box
12...上開口12. . . Upper opening
14...下開口14. . . Lower opening
16...物品16. . . article
22...第一外頂蓋twenty two. . . First outer cover
24...第二外頂蓋twenty four. . . Second outer cover
26...第一內頂蓋26. . . First inner top cover
28...第二內頂蓋28. . . Second inner top cover
32...第一外底蓋32. . . First outer bottom cover
34...第二外底蓋34. . . Second outer bottom cover
36...第一內底蓋36. . . First inner bottom cover
38...第二內底蓋38. . . Second inner bottom cover
40...上側中間膠帶40. . . Upper intermediate tape
42...前側邊膠帶42. . . Front side tape
44...後側邊膠帶44. . . Rear side tape
50...下側中間膠帶50. . . Lower intermediate tape
52...前側邊膠帶52. . . Front side tape
54...後側邊膠帶54. . . Rear side tape
100...拆箱系統100. . . Unboxing system
102...進料模組102. . . Feed module
104...膠帶切割模組104. . . Tape cutting module
106...箱蓋撥翻模組106. . . Cover flip module
108...進料箱移除模組108. . . Feed box removal module
110...輸送機110. . . Conveyor
112...系統控制裝置112. . . System control device
114...回收區114. . . Recycling area
116...輸送方向116. . . Conveying direction
118...平台118. . . platform
120...搬送裝置120. . . Transport device
122...吸盤122. . . Suction cup
124...升降裝置124. . . Lifting device
126...軌道126. . . track
128...滾筒128. . . roller
130...馬達130. . . motor
132...擋板132. . . Baffle
134...氣缸134. . . cylinder
140...高度量測裝置140. . . High measuring device
142...橫桿142. . . Crossbar
144...活動件144. . . Moving parts
146...固定件146. . . Fastener
148...感測器148. . . Sensor
150...伺服馬達150. . . Servo motor
152...升降裝置152. . . Lifting device
154...懸臂154. . . cantilever
160...寬度量測裝置160. . . Width measuring device
162...夾送裝置162. . . Pinch device
164...氣缸164. . . cylinder
166...限動開關166. . . Limit switch
168...線性編碼器168. . . Linear encoder
170...馬達170. . . motor
172...滾筒172. . . roller
174...皮帶174. . . Belt
180...上切割刀180. . . Upper cutting knife
182...下切割刀182. . . Lower cutter
190...擋板190. . . Baffle
191...氣缸191. . . cylinder
192...滑軌192. . . Slide rail
194...滑座194. . . Slide
196...光感測器196. . . Light sensor
200...上側邊切割機構200. . . Upper side cutting mechanism
202...壓輪202. . . Pressure wheel
204...上側切刀204. . . Upper cutter
206...移動裝置206. . . Mobile device
208...滑軌208. . . Slide rail
210...下側邊切割機構210. . . Lower side cutting mechanism
212...下側切刀212. . . Lower cutter
214...移動裝置214. . . Mobile device
230...上側邊切割機構230. . . Upper side cutting mechanism
232...壓輪232. . . Pressure wheel
234...上側切刀234. . . Upper cutter
236...移動裝置236. . . Mobile device
238...滑軌238. . . Slide rail
240...下側邊切割機構240. . . Lower side cutting mechanism
242...下側切刀242. . . Lower cutter
244...移動裝置244. . . Mobile device
252...錐形件252. . . Conical piece
254...撥蓋片254. . . Dial cover
256...移動裝置256. . . Mobile device
258...鏤空部258. . . Hollowing
262...錐形件262. . . Conical piece
264...撥蓋片264. . . Dial cover
266...移動裝置266. . . Mobile device
268...鏤空部268. . . Hollowing
272...支撐部272. . . Support
274...升降裝置274. . . Lifting device
276...懸空部276. . . Suspended portion
282...升降裝置282. . . Lifting device
284...懸臂284. . . cantilever
286...錐形件286. . . Conical piece
288...開蓋輔助件288. . . Opening cover
312...升降裝置312. . . Lifting device
313...移動裝置313. . . Mobile device
314...橫向滑軌314. . . Lateral slide
316...滑座316. . . Slide
318...固定片318. . . Fixed piece
319...夾取裝置319. . . Clamping device
320...移動片320. . . Mobile film
322...伺服馬達322. . . Servo motor
S72-S84...拆箱步驟S72-S84. . . Unpacking step
圖1及圖2顯示進料箱;Figure 1 and Figure 2 show the feed bin;
圖3例示本發明一實施例之拆箱方法的流程圖;3 is a flow chart showing a method of unpacking according to an embodiment of the present invention;
圖4例示本發明一實施例之拆箱系統;Figure 4 illustrates an unpacking system in accordance with an embodiment of the present invention;
圖5例示本發明將進料箱搬移至平台之機構;Figure 5 illustrates the mechanism of the present invention for moving the feed bin to the platform;
圖6例示本發明量測進料箱之寬度;Figure 6 illustrates the width of the measuring feed bin of the present invention;
圖7及圖8例示本發明量測進料箱之高度;7 and 8 illustrate the height of the measuring feed box of the present invention;
圖9例示本發明切割進料箱之上側中間膠帶及下側中間膠帶;Figure 9 illustrates the upper intermediate tape and the lower intermediate tape of the cutting feed box of the present invention;
圖10例示本發明量測進料箱之長度;Figure 10 illustrates the length of the measuring feed bin of the present invention;
圖11及圖12本發明切割進料箱之上側邊膠帶及下側邊膠帶;11 and FIG. 12, the side tape and the lower side tape of the cutting feed box of the present invention;
圖13-15例示本發明撥播進料箱之外底蓋;13-15 illustrate a bottom cover of the present invention for dialing the feed bin;
圖16例示本發明撥播進料箱之內底蓋;Figure 16 illustrates the inner bottom cover of the dialing feed box of the present invention;
圖17例示本發明撥播進料箱之外頂蓋;以及Figure 17 illustrates the top cover of the present invention for dialing the feed bin;
圖18-20例示本發明將進料箱自平台上抽離,留置進料箱內之物品於平台上。Figures 18-20 illustrate the present invention for withdrawing the feed bin from the platform and retaining the contents of the feed bin on the platform.
S72-S84...拆箱步驟S72-S84. . . Unpacking step
Claims (22)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW098143836A TWI446989B (en) | 2009-12-21 | 2009-12-21 | System and method for unpacking carton |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW098143836A TWI446989B (en) | 2009-12-21 | 2009-12-21 | System and method for unpacking carton |
Publications (2)
Publication Number | Publication Date |
---|---|
TW201121693A TW201121693A (en) | 2011-07-01 |
TWI446989B true TWI446989B (en) | 2014-08-01 |
Family
ID=45045734
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW098143836A TWI446989B (en) | 2009-12-21 | 2009-12-21 | System and method for unpacking carton |
Country Status (1)
Country | Link |
---|---|
TW (1) | TWI446989B (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6213707B1 (en) * | 1998-05-28 | 2001-04-10 | International Machinery And Guarding Systems Inc. | Automatic system for unpacking boxes |
US7021033B2 (en) * | 2001-05-30 | 2006-04-04 | United States Postal Service | Container strap cutting method |
-
2009
- 2009-12-21 TW TW098143836A patent/TWI446989B/en not_active IP Right Cessation
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6213707B1 (en) * | 1998-05-28 | 2001-04-10 | International Machinery And Guarding Systems Inc. | Automatic system for unpacking boxes |
US7021033B2 (en) * | 2001-05-30 | 2006-04-04 | United States Postal Service | Container strap cutting method |
Also Published As
Publication number | Publication date |
---|---|
TW201121693A (en) | 2011-07-01 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN101734391B (en) | Unpacking system and unpacking method | |
CN110683145B (en) | Automatic bag unpacking system and bag unpacking and separation mechanism | |
CN106672334B (en) | Oral liquid system holds in palm puts in palm to seal and holds in palm all-in-one | |
US9187200B2 (en) | Apparatus for the handling of multiwall bags containing powdered or particulate material | |
JP5869360B2 (en) | Bag deaeration and sealing method and apparatus | |
DK148256B (en) | Apparatus for making and stacking plastic bags | |
CN111942665A (en) | Automatic bagging machine | |
SE442620B (en) | DEVICE FOR OPENING AND RECOGNITION OF PACKAGING BELTS FOR PACKAGING | |
CN113734544A (en) | Kit packaging equipment | |
CN111152969B (en) | A rice dumpling packaging machine | |
CN210793839U (en) | Automatic box filling machine | |
KR102057572B1 (en) | Apparatus for arraying flat board | |
CN114590458B (en) | Bag detaching device | |
CN100349782C (en) | System for opening package of paper case | |
TWI446989B (en) | System and method for unpacking carton | |
US20060059868A1 (en) | Loader and packaging apparatus | |
CN106628359B (en) | A kind of instant noodles Control System in Packaging Product Line | |
JP5739307B2 (en) | Nozzle insertion detection device and method | |
JP2724085B2 (en) | Device for removing contents from box | |
CN115892609A (en) | Automatic production packing plant of cheese stick body | |
JP2596555B2 (en) | Automatic unpacking and cutting device for cardboard boxes | |
CN222408904U (en) | Automatic bag opening machine | |
CN116022427B (en) | Automatic unpacking equipment for culture dish | |
CN210340694U (en) | Large-scale mirror cutting machine | |
CN113666097B (en) | A feeding structure for a cassette diaphragm stripping device |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
MM4A | Annulment or lapse of patent due to non-payment of fees |