TWI421931B - Method of passivating chemical mechanical polishing compositions for copper film planarization processes - Google Patents
Method of passivating chemical mechanical polishing compositions for copper film planarization processes Download PDFInfo
- Publication number
- TWI421931B TWI421931B TW95115245A TW95115245A TWI421931B TW I421931 B TWI421931 B TW I421931B TW 95115245 A TW95115245 A TW 95115245A TW 95115245 A TW95115245 A TW 95115245A TW I421931 B TWI421931 B TW I421931B
- Authority
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- Taiwan
- Prior art keywords
- acid
- cmp composition
- copper
- cmp
- ammonium
- Prior art date
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- 239000000203 mixture Substances 0.000 title claims description 204
- 239000010949 copper Substances 0.000 title claims description 180
- 229910052802 copper Inorganic materials 0.000 title claims description 156
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims description 155
- 238000000034 method Methods 0.000 title claims description 84
- 238000005498 polishing Methods 0.000 title claims description 29
- 239000000126 substance Substances 0.000 title claims description 17
- 230000008569 process Effects 0.000 title description 12
- DHMQDGOQFOQNFH-UHFFFAOYSA-N Glycine Chemical compound NCC(O)=O DHMQDGOQFOQNFH-UHFFFAOYSA-N 0.000 claims description 80
- ULRPISSMEBPJLN-UHFFFAOYSA-N 2h-tetrazol-5-amine Chemical compound NC1=NN=NN1 ULRPISSMEBPJLN-UHFFFAOYSA-N 0.000 claims description 73
- 230000007797 corrosion Effects 0.000 claims description 51
- 238000005260 corrosion Methods 0.000 claims description 51
- 239000012895 dilution Substances 0.000 claims description 49
- 238000010790 dilution Methods 0.000 claims description 49
- 239000002904 solvent Substances 0.000 claims description 49
- 239000004471 Glycine Substances 0.000 claims description 44
- 239000000758 substrate Substances 0.000 claims description 37
- 239000000463 material Substances 0.000 claims description 36
- 239000002738 chelating agent Substances 0.000 claims description 31
- 239000007800 oxidant agent Substances 0.000 claims description 28
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 27
- 230000004888 barrier function Effects 0.000 claims description 27
- 238000000227 grinding Methods 0.000 claims description 27
- 230000003068 static effect Effects 0.000 claims description 25
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 claims description 22
- 239000012964 benzotriazole Substances 0.000 claims description 22
- 239000003112 inhibitor Substances 0.000 claims description 21
- -1 chromate compound Chemical class 0.000 claims description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 18
- CKLJMWTZIZZHCS-REOHCLBHSA-N L-aspartic acid Chemical compound OC(=O)[C@@H](N)CC(O)=O CKLJMWTZIZZHCS-REOHCLBHSA-N 0.000 claims description 16
- 235000003704 aspartic acid Nutrition 0.000 claims description 16
- OQFSQFPPLPISGP-UHFFFAOYSA-N beta-carboxyaspartic acid Natural products OC(=O)C(N)C(C(O)=O)C(O)=O OQFSQFPPLPISGP-UHFFFAOYSA-N 0.000 claims description 16
- 239000002253 acid Substances 0.000 claims description 15
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 15
- KDXKERNSBIXSRK-UHFFFAOYSA-N Lysine Natural products NCCCCC(N)C(O)=O KDXKERNSBIXSRK-UHFFFAOYSA-N 0.000 claims description 14
- 239000004472 Lysine Substances 0.000 claims description 14
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims description 14
- 235000018977 lysine Nutrition 0.000 claims description 14
- KDXKERNSBIXSRK-YFKPBYRVSA-N L-lysine Chemical compound NCCCC[C@H](N)C(O)=O KDXKERNSBIXSRK-YFKPBYRVSA-N 0.000 claims description 13
- 238000007865 diluting Methods 0.000 claims description 11
- KFSLWBXXFJQRDL-UHFFFAOYSA-N Peracetic acid Chemical compound CC(=O)OO KFSLWBXXFJQRDL-UHFFFAOYSA-N 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 claims description 10
- KZSNJWFQEVHDMF-BYPYZUCNSA-N L-valine Chemical compound CC(C)[C@H](N)C(O)=O KZSNJWFQEVHDMF-BYPYZUCNSA-N 0.000 claims description 9
- KZSNJWFQEVHDMF-UHFFFAOYSA-N Valine Natural products CC(C)C(N)C(O)=O KZSNJWFQEVHDMF-UHFFFAOYSA-N 0.000 claims description 9
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 9
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 claims description 9
- 230000001590 oxidative effect Effects 0.000 claims description 9
- 239000004474 valine Substances 0.000 claims description 9
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims description 8
- WHUUTDBJXJRKMK-UHFFFAOYSA-N Glutamic acid Natural products OC(=O)C(N)CCC(O)=O WHUUTDBJXJRKMK-UHFFFAOYSA-N 0.000 claims description 8
- QNAYBMKLOCPYGJ-REOHCLBHSA-N L-alanine Chemical compound C[C@H](N)C(O)=O QNAYBMKLOCPYGJ-REOHCLBHSA-N 0.000 claims description 8
- WHUUTDBJXJRKMK-VKHMYHEASA-N L-glutamic acid Chemical compound OC(=O)[C@@H](N)CCC(O)=O WHUUTDBJXJRKMK-VKHMYHEASA-N 0.000 claims description 8
- ROHFNLRQFUQHCH-YFKPBYRVSA-N L-leucine Chemical compound CC(C)C[C@H](N)C(O)=O ROHFNLRQFUQHCH-YFKPBYRVSA-N 0.000 claims description 8
- ROHFNLRQFUQHCH-UHFFFAOYSA-N Leucine Natural products CC(C)CC(N)C(O)=O ROHFNLRQFUQHCH-UHFFFAOYSA-N 0.000 claims description 8
- 235000004279 alanine Nutrition 0.000 claims description 8
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 claims description 8
- 150000001875 compounds Chemical class 0.000 claims description 8
- 235000013922 glutamic acid Nutrition 0.000 claims description 8
- 239000004220 glutamic acid Substances 0.000 claims description 8
- WQYVRQLZKVEZGA-UHFFFAOYSA-N hypochlorite Chemical compound Cl[O-] WQYVRQLZKVEZGA-UHFFFAOYSA-N 0.000 claims description 8
- 235000005772 leucine Nutrition 0.000 claims description 8
- YDSWCNNOKPMOTP-UHFFFAOYSA-N mellitic acid Chemical compound OC(=O)C1=C(C(O)=O)C(C(O)=O)=C(C(O)=O)C(C(O)=O)=C1C(O)=O YDSWCNNOKPMOTP-UHFFFAOYSA-N 0.000 claims description 8
- 239000004065 semiconductor Substances 0.000 claims description 8
- QEMXHQIAXOOASZ-UHFFFAOYSA-N tetramethylammonium Chemical compound C[N+](C)(C)C QEMXHQIAXOOASZ-UHFFFAOYSA-N 0.000 claims description 8
- 235000014393 valine Nutrition 0.000 claims description 8
- MTCFGRXMJLQNBG-REOHCLBHSA-N (2S)-2-Amino-3-hydroxypropansäure Chemical compound OC[C@H](N)C(O)=O MTCFGRXMJLQNBG-REOHCLBHSA-N 0.000 claims description 7
- MTCFGRXMJLQNBG-UHFFFAOYSA-N Serine Natural products OCC(N)C(O)=O MTCFGRXMJLQNBG-UHFFFAOYSA-N 0.000 claims description 7
- 238000007517 polishing process Methods 0.000 claims description 7
- 235000004400 serine Nutrition 0.000 claims description 7
- 239000010455 vermiculite Substances 0.000 claims description 7
- 229910052902 vermiculite Inorganic materials 0.000 claims description 7
- 235000019354 vermiculite Nutrition 0.000 claims description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 6
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 6
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 6
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 claims description 6
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 6
- 150000003536 tetrazoles Chemical class 0.000 claims description 6
- BJEPYKJPYRNKOW-REOHCLBHSA-N (S)-malic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O BJEPYKJPYRNKOW-REOHCLBHSA-N 0.000 claims description 5
- BJEPYKJPYRNKOW-UHFFFAOYSA-N alpha-hydroxysuccinic acid Natural products OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 claims description 5
- 235000015165 citric acid Nutrition 0.000 claims description 5
- 239000001630 malic acid Substances 0.000 claims description 5
- 235000011090 malic acid Nutrition 0.000 claims description 5
- MZLGASXMSKOWSE-UHFFFAOYSA-N tantalum nitride Chemical compound [Ta]#N MZLGASXMSKOWSE-UHFFFAOYSA-N 0.000 claims description 5
- AQLJVWUFPCUVLO-UHFFFAOYSA-N urea hydrogen peroxide Chemical compound OO.NC(N)=O AQLJVWUFPCUVLO-UHFFFAOYSA-N 0.000 claims description 5
- AZQWKYJCGOJGHM-UHFFFAOYSA-N 1,4-benzoquinone Chemical compound O=C1C=CC(=O)C=C1 AZQWKYJCGOJGHM-UHFFFAOYSA-N 0.000 claims description 4
- GDDNTTHUKVNJRA-UHFFFAOYSA-N 3-bromo-3,3-difluoroprop-1-ene Chemical compound FC(F)(Br)C=C GDDNTTHUKVNJRA-UHFFFAOYSA-N 0.000 claims description 4
- XNSPQPOQXWCGKC-UHFFFAOYSA-N C(C)(=O)O.C(C)(=O)O.C(C)(=O)O.[N] Chemical compound C(C)(=O)O.C(C)(=O)O.C(C)(=O)O.[N] XNSPQPOQXWCGKC-UHFFFAOYSA-N 0.000 claims description 4
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 claims description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 4
- OJDHPAQEFDMEMC-UHFFFAOYSA-N N#C[Cu]C#N Chemical class N#C[Cu]C#N OJDHPAQEFDMEMC-UHFFFAOYSA-N 0.000 claims description 4
- QPCDCPDFJACHGM-UHFFFAOYSA-N N,N-bis{2-[bis(carboxymethyl)amino]ethyl}glycine Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(=O)O)CCN(CC(O)=O)CC(O)=O QPCDCPDFJACHGM-UHFFFAOYSA-N 0.000 claims description 4
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 claims description 4
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 4
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 claims description 4
- KHPLPBHMTCTCHA-UHFFFAOYSA-N ammonium chlorate Chemical compound N.OCl(=O)=O KHPLPBHMTCTCHA-UHFFFAOYSA-N 0.000 claims description 4
- 229910001870 ammonium persulfate Inorganic materials 0.000 claims description 4
- FRHBOQMZUOWXQL-UHFFFAOYSA-K azane;2-hydroxypropane-1,2,3-tricarboxylate;iron(3+) Chemical compound N.[Fe+3].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O FRHBOQMZUOWXQL-UHFFFAOYSA-K 0.000 claims description 4
- ZRDJERPXCFOFCP-UHFFFAOYSA-N azane;iodic acid Chemical compound [NH4+].[O-]I(=O)=O ZRDJERPXCFOFCP-UHFFFAOYSA-N 0.000 claims description 4
- YUUVAZCKXDQEIS-UHFFFAOYSA-N azanium;chlorite Chemical compound [NH4+].[O-]Cl=O YUUVAZCKXDQEIS-UHFFFAOYSA-N 0.000 claims description 4
- URGYLQKORWLZAQ-UHFFFAOYSA-N azanium;periodate Chemical compound [NH4+].[O-]I(=O)(=O)=O URGYLQKORWLZAQ-UHFFFAOYSA-N 0.000 claims description 4
- KQNZLOUWXSAZGD-UHFFFAOYSA-N benzylperoxymethylbenzene Chemical compound C=1C=CC=CC=1COOCC1=CC=CC=C1 KQNZLOUWXSAZGD-UHFFFAOYSA-N 0.000 claims description 4
- SXDBWCPKPHAZSM-UHFFFAOYSA-M bromate Inorganic materials [O-]Br(=O)=O SXDBWCPKPHAZSM-UHFFFAOYSA-M 0.000 claims description 4
- SXDBWCPKPHAZSM-UHFFFAOYSA-N bromic acid Chemical compound OBr(=O)=O SXDBWCPKPHAZSM-UHFFFAOYSA-N 0.000 claims description 4
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 claims description 4
- BOXSCYUXSBYGRD-UHFFFAOYSA-N cyclopenta-1,3-diene;iron(3+) Chemical compound [Fe+3].C=1C=C[CH-]C=1.C=1C=C[CH-]C=1 BOXSCYUXSBYGRD-UHFFFAOYSA-N 0.000 claims description 4
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 claims description 4
- YAGKRVSRTSUGEY-UHFFFAOYSA-N ferricyanide Chemical class [Fe+3].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-] YAGKRVSRTSUGEY-UHFFFAOYSA-N 0.000 claims description 4
- 239000004313 iron ammonium citrate Substances 0.000 claims description 4
- 235000000011 iron ammonium citrate Nutrition 0.000 claims description 4
- WHJXGGISJBFSJJ-UHFFFAOYSA-N iron;pyridine Chemical compound [Fe].C1=CC=NC=C1 WHJXGGISJBFSJJ-UHFFFAOYSA-N 0.000 claims description 4
- IWYDHOAUDWTVEP-UHFFFAOYSA-N mandelic acid Chemical compound OC(=O)C(O)C1=CC=CC=C1 IWYDHOAUDWTVEP-UHFFFAOYSA-N 0.000 claims description 4
- 229960002510 mandelic acid Drugs 0.000 claims description 4
- 235000006408 oxalic acid Nutrition 0.000 claims description 4
- 229960003330 pentetic acid Drugs 0.000 claims description 4
- KHIWWQKSHDUIBK-UHFFFAOYSA-N periodic acid Chemical compound OI(=O)(=O)=O KHIWWQKSHDUIBK-UHFFFAOYSA-N 0.000 claims description 4
- JRKICGRDRMAZLK-UHFFFAOYSA-L peroxydisulfate Chemical compound [O-]S(=O)(=O)OOS([O-])(=O)=O JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 claims description 4
- 239000011591 potassium Substances 0.000 claims description 4
- 229910052700 potassium Inorganic materials 0.000 claims description 4
- JLKDVMWYMMLWTI-UHFFFAOYSA-M potassium iodate Chemical compound [K+].[O-]I(=O)=O JLKDVMWYMMLWTI-UHFFFAOYSA-M 0.000 claims description 4
- 239000001230 potassium iodate Substances 0.000 claims description 4
- 235000006666 potassium iodate Nutrition 0.000 claims description 4
- 229940093930 potassium iodate Drugs 0.000 claims description 4
- 239000004094 surface-active agent Substances 0.000 claims description 4
- LUVHDTDFZLTVFM-UHFFFAOYSA-M tetramethylazanium;chlorate Chemical compound [O-]Cl(=O)=O.C[N+](C)(C)C LUVHDTDFZLTVFM-UHFFFAOYSA-M 0.000 claims description 4
- FDXKBUSUNHRUIZ-UHFFFAOYSA-M tetramethylazanium;chlorite Chemical compound [O-]Cl=O.C[N+](C)(C)C FDXKBUSUNHRUIZ-UHFFFAOYSA-M 0.000 claims description 4
- HLQAWDQQEJSALG-UHFFFAOYSA-M tetramethylazanium;periodate Chemical compound C[N+](C)(C)C.[O-]I(=O)(=O)=O HLQAWDQQEJSALG-UHFFFAOYSA-M 0.000 claims description 4
- HYZJCKYKOHLVJF-UHFFFAOYSA-N 1H-benzimidazole Chemical compound C1=CC=C2NC=NC2=C1 HYZJCKYKOHLVJF-UHFFFAOYSA-N 0.000 claims description 3
- URDCARMUOSMFFI-UHFFFAOYSA-N 2-[2-[bis(carboxymethyl)amino]ethyl-(2-hydroxyethyl)amino]acetic acid Chemical compound OCCN(CC(O)=O)CCN(CC(O)=O)CC(O)=O URDCARMUOSMFFI-UHFFFAOYSA-N 0.000 claims description 3
- BDAGIHXWWSANSR-UHFFFAOYSA-N Formic acid Chemical compound OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 claims description 3
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 3
- 150000007513 acids Chemical class 0.000 claims description 3
- 229910000420 cerium oxide Inorganic materials 0.000 claims description 3
- 238000005530 etching Methods 0.000 claims description 3
- NFFIWVVINABMKP-UHFFFAOYSA-N methylidynetantalum Chemical compound [Ta]#C NFFIWVVINABMKP-UHFFFAOYSA-N 0.000 claims description 3
- 229910017604 nitric acid Inorganic materials 0.000 claims description 3
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 claims description 3
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims description 3
- 239000003002 pH adjusting agent Substances 0.000 claims description 3
- 229920005989 resin Polymers 0.000 claims description 3
- 239000011347 resin Substances 0.000 claims description 3
- 150000003839 salts Chemical class 0.000 claims description 3
- MWNQXXOSWHCCOZ-UHFFFAOYSA-L sodium;oxido carbonate Chemical compound [Na+].[O-]OC([O-])=O MWNQXXOSWHCCOZ-UHFFFAOYSA-L 0.000 claims description 3
- 229910003468 tantalcarbide Inorganic materials 0.000 claims description 3
- ZCWKIFAQRXNZCH-UHFFFAOYSA-M tetramethylazanium;perchlorate Chemical compound C[N+](C)(C)C.[O-]Cl(=O)(=O)=O ZCWKIFAQRXNZCH-UHFFFAOYSA-M 0.000 claims description 3
- 229920005992 thermoplastic resin Polymers 0.000 claims description 3
- 229920001187 thermosetting polymer Polymers 0.000 claims description 3
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 claims description 3
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- 239000004408 titanium dioxide Substances 0.000 claims description 3
- 229910001928 zirconium oxide Inorganic materials 0.000 claims description 3
- NVLADMORQQMDKF-UHFFFAOYSA-N 1-ethyl-1-oxidopyrrolidin-1-ium Chemical compound CC[N+]1([O-])CCCC1 NVLADMORQQMDKF-UHFFFAOYSA-N 0.000 claims description 2
- YIZTVEDOQDZLOH-UHFFFAOYSA-N 1-methyl-1-oxidopyrrolidin-1-ium Chemical compound C[N+]1([O-])CCCC1 YIZTVEDOQDZLOH-UHFFFAOYSA-N 0.000 claims description 2
- LFTLOKWAGJYHHR-UHFFFAOYSA-N N-methylmorpholine N-oxide Chemical compound CN1(=O)CCOCC1 LFTLOKWAGJYHHR-UHFFFAOYSA-N 0.000 claims description 2
- WPADTLKJFUUWIK-UHFFFAOYSA-N azane iron oxalic acid Chemical compound N.N.N.[Fe].OC(=O)C(O)=O.OC(=O)C(O)=O.OC(=O)C(O)=O WPADTLKJFUUWIK-UHFFFAOYSA-N 0.000 claims description 2
- 235000011187 glycerol Nutrition 0.000 claims description 2
- OJTMBXWTXBFVQN-UHFFFAOYSA-N iron;1,10-phenanthroline Chemical compound [Fe].C1=CN=C2C3=NC=CC=C3C=CC2=C1 OJTMBXWTXBFVQN-UHFFFAOYSA-N 0.000 claims description 2
- 238000002156 mixing Methods 0.000 claims description 2
- LFMTUFVYMCDPGY-UHFFFAOYSA-N n,n-diethylethanamine oxide Chemical compound CC[N+]([O-])(CC)CC LFMTUFVYMCDPGY-UHFFFAOYSA-N 0.000 claims description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 claims description 2
- ILVXOBCQQYKLDS-UHFFFAOYSA-N pyridine N-oxide Chemical compound [O-][N+]1=CC=CC=C1 ILVXOBCQQYKLDS-UHFFFAOYSA-N 0.000 claims description 2
- XSOKHXFFCGXDJZ-UHFFFAOYSA-N telluride(2-) Chemical compound [Te-2] XSOKHXFFCGXDJZ-UHFFFAOYSA-N 0.000 claims description 2
- 150000003585 thioureas Chemical class 0.000 claims description 2
- 239000010936 titanium Substances 0.000 claims description 2
- UYPYRKYUKCHHIB-UHFFFAOYSA-N trimethylamine N-oxide Chemical compound C[N+](C)(C)[O-] UYPYRKYUKCHHIB-UHFFFAOYSA-N 0.000 claims description 2
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 claims 3
- 229910052921 ammonium sulfate Inorganic materials 0.000 claims 3
- 239000001166 ammonium sulphate Substances 0.000 claims 3
- 235000011130 ammonium sulphate Nutrition 0.000 claims 3
- 239000012286 potassium permanganate Substances 0.000 claims 3
- ZRVXFJFFJZFRLQ-UHFFFAOYSA-M tetramethylazanium;iodate Chemical compound [O-]I(=O)=O.C[N+](C)(C)C ZRVXFJFFJZFRLQ-UHFFFAOYSA-M 0.000 claims 3
- JPAMMICADQVUFG-UHFFFAOYSA-N NNN.CC(O)=O Chemical compound NNN.CC(O)=O JPAMMICADQVUFG-UHFFFAOYSA-N 0.000 claims 2
- GKJFPWDKAARLSI-UHFFFAOYSA-N [Fe].N1CCOCC1 Chemical compound [Fe].N1CCOCC1 GKJFPWDKAARLSI-UHFFFAOYSA-N 0.000 claims 2
- 229940078916 carbamide peroxide Drugs 0.000 claims 2
- LITYQKYYGUGQLY-UHFFFAOYSA-N iron nitric acid Chemical compound [Fe].O[N+]([O-])=O LITYQKYYGUGQLY-UHFFFAOYSA-N 0.000 claims 2
- 229910052721 tungsten Inorganic materials 0.000 claims 2
- 239000010937 tungsten Substances 0.000 claims 2
- IERHLVCPSMICTF-XVFCMESISA-N CMP group Chemical group P(=O)(O)(O)OC[C@@H]1[C@H]([C@H]([C@@H](O1)N1C(=O)N=C(N)C=C1)O)O IERHLVCPSMICTF-XVFCMESISA-N 0.000 claims 1
- LJUOWQIHIASIMK-UHFFFAOYSA-N C[N+]1(C2=CC=C1C=C1C=CC(C=C3C=CC(=CC=4C=CC(=C2)N4)N3)=N1)[O-] Chemical compound C[N+]1(C2=CC=C1C=C1C=CC(C=C3C=CC(=CC=4C=CC(=C2)N4)N3)=N1)[O-] LJUOWQIHIASIMK-UHFFFAOYSA-N 0.000 claims 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09G—POLISHING COMPOSITIONS; SKI WAXES
- C09G1/00—Polishing compositions
- C09G1/02—Polishing compositions containing abrasives or grinding agents
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/31—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
- H01L21/3205—Deposition of non-insulating-, e.g. conductive- or resistive-, layers on insulating layers; After-treatment of these layers
- H01L21/321—After treatment
- H01L21/32115—Planarisation
- H01L21/3212—Planarisation by chemical mechanical polishing [CMP]
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/768—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
- H01L21/76838—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the conductors
- H01L21/7684—Smoothing; Planarisation
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Description
本發明係關於一種化學機械研磨組成物,及關於使用此組成物於研磨作為微電子裝置結構之部分之其上具有銅(例如,銅互連體、電極、或金屬化)之晶圓基板之方法。The present invention relates to a chemical mechanical polishing composition, and to a wafer substrate having copper (e.g., copper interconnect, electrode, or metallization) thereon as part of the structure of a microelectronic device using the composition. method.
銅在半導體製造中被廣泛使用作為微電子裝置結構之組件(例如,接點、電極、傳導性通道、場發射器基層等等)的構造材料,且其由於其相對於鋁及鋁合金之較高的傳導性及增加的電遷移(electromigration)阻力,而快速成為半導體製造中的首選互連金屬。Copper is widely used in semiconductor fabrication as a construction material for components of microelectronic device structures (eg, contacts, electrodes, conductive vias, field emitter substrates, etc.) and because of its relative to aluminum and aluminum alloys High conductivity and increased electromigration resistance quickly become the preferred interconnect metal in semiconductor manufacturing.
典型上,於半導體製造中利用銅的程序流程涉及金屬鑲嵌(damascene)方法,其中於介電材料中蝕刻出特徵。在雙重金屬鑲嵌方法中,使用單一步驟於形成接插頭及線路兩者。由於銅有擴散至介電材料中的傾向,會導致金屬線路之間的漏電,因而通常使用利用各種沈積方法沈積之障壁層(諸如Ta或TaN)於密封銅互連體。於沈積障壁層材料後,利用物理氣相沈積將一薄的銅晶種層沈積於障壁材料上,隨後再電沈積銅以填補特徵。經沈積的銅必需接著經平坦化,以賦予其適合於製造完成半導體產物之後續方法步驟的適當形態,及使存在其之微電路可令人滿意地運作。平坦化典型上包括使用經調配供此種用途用之CMP組成物的化學機械研磨(CMP)。Typically, the program flow for utilizing copper in semiconductor fabrication involves a damascene method in which features are etched into the dielectric material. In the dual damascene method, a single step is used to form both the plug and the line. Since copper has a tendency to diffuse into the dielectric material, which can cause leakage between the metal lines, a barrier layer (such as Ta or TaN) deposited using various deposition methods is generally used to seal the copper interconnect. After depositing the barrier layer material, a thin copper seed layer is deposited on the barrier material by physical vapor deposition, and then copper is electrodeposited to fill the features. The deposited copper must then be planarized to give it a suitable form suitable for the subsequent method steps of fabricating the finished semiconductor product, and to allow the microcircuits present therein to function satisfactorily. Flattening typically involves the use of chemical mechanical polishing (CMP) formulated to provide a CMP composition for such use.
由於銅與障壁層材料(例如,Ta及/或TaN)之間之化學反應性的差異,在銅CMP製程中通常使用兩種化學性不同的漿液。步驟I漿液係用於快速地將表面形態平坦化及移除銅,其中步驟I研磨終止於障壁層材料。步驟II漿液以高移除速率移除障壁層材料且終止於介電層,或者終止於經施用於保護介電質的覆蓋層。Due to the difference in chemical reactivity between copper and barrier layer materials (eg, Ta and/or TaN), two chemically different slurries are typically used in copper CMP processes. The step I slurry is used to quickly planarize the surface morphology and remove copper, wherein the step I grinding terminates in the barrier layer material. The Step II slurry removes the barrier layer material at a high removal rate and terminates in the dielectric layer, or terminates in a coating applied to the protective dielectric.
用於銅之平坦化及研磨的步驟I化學機械研磨(CMP)組成物典型上係呈在含有一或多種溶劑物種(例如,水、有機溶劑等等)之溶劑介質中包含適當類型之磨料(例如,選自矽石、氧化鋁、及其他氧化物及礦物材料之磨料)的漿液形態。典型上,步驟I漿液具有高的銅移除速率,及大於100:1之銅對障壁材料的移除速率選擇性。Step I for Copper Flattening and Grinding The chemical mechanical polishing (CMP) composition is typically comprised of a suitable type of abrasive in a solvent medium containing one or more solvent species (eg, water, organic solvents, etc.) For example, a slurry form selected from the group consisting of vermiculite, alumina, and other abrasives of mineral and mineral materials. Typically, the Step I slurry has a high copper removal rate and a removal rate selectivity of the barrier material from greater than 100:1 copper.
用於將銅表面平坦化之一種類型的CMP組成物包括含有過氧化氫作為氧化成分及甘胺酸作為鉗合劑之磨料顆粒的水性漿液。經發現甘胺酸會與經由氧化Cu金屬所生成之溶液相Cu+ 2 離子反應形成Cu2 + -甘胺酸錯合物。經由生成水溶性Cu2 + -甘胺酸鉗合物所致之Cu+ 2 離子的錯合作用有助於透過直接溶解機構而在突出區域中移除Cu,且Cu2 + -甘胺酸錯合物分解過氧化氫而產生具有較過氧化氫本身高之氧化位能的羥自由基。One type of CMP composition for planarizing a copper surface includes an aqueous slurry comprising abrasive particles of hydrogen peroxide as the oxidizing component and glycine as the chelating agent. It has been found that glycine reacts with a solution phase Cu + 2 ion formed by oxidizing Cu metal to form a Cu 2 + -glycine complex. The mismatch of Cu + 2 ions by the formation of a water-soluble Cu 2 + -glycine tongs helps to remove Cu in the protruding regions through the direct dissolution mechanism, and the Cu 2 + -glycine is wrong The compound decomposes hydrogen peroxide to produce a hydroxyl radical having a higher oxidation potential than hydrogen peroxide itself.
在步驟I CMP漿液中,通常包含苯并三唑(BTA)化合物作為腐蝕抑制劑。理論上,BTA(,FW:119.13)與銅錯合,而於銅表面上生成不溶解的Cu-BTA錯合物。所得之不溶解的保護膜由於在晶圓表面上之凹陷區域受到保護防止溶解而可促進所製造之裝置結構之表面形態的平坦化,同時在突出區域上之磨料物種的機械作用則可進行材料移除及平坦化。另外,Cu-BTA錯合物使腐蝕減至最小,且使銅裝置結構維持其對於預計用途的功能完整性。In the step I CMP slurry, a benzotriazole (BTA) compound is usually included as a corrosion inhibitor. In theory, BTA ( , FW: 119.13) is misaligned with copper to form an insoluble Cu-BTA complex on the copper surface. The resulting insoluble protective film can promote the planarization of the surface morphology of the fabricated device structure by protecting the depressed regions on the surface of the wafer from being dissolved, and at the same time, the mechanical action of the abrasive species on the protruding regions can be performed. Remove and flatten. In addition, the Cu-BTA complex minimizes corrosion and maintains the copper device structure for its functional integrity for the intended use.
已知BTA在不存在OH自由基的情況下亦可作為銅腐蝕抑制劑。然而,在含有過氧化氫及甘胺酸之步驟I銅CMP漿液中,由於銅金屬易於此種漿液環境中氧化,因而無法避免在動態CMP條件下生成高度氧化的OH自由基。涉及將Cu2 + 添加至H2 O2 /甘胺酸/BTA系統的實驗顯示存在Cu2 + 可使Cu的靜態蝕刻速率大大提高,且同時,Cu腐蝕位能移至較低範圍。It is known that BTA can also act as a copper corrosion inhibitor in the absence of OH radicals. However, in the copper CMP slurry of step I containing hydrogen peroxide and glycine, since the copper metal is susceptible to oxidation in such a slurry environment, it is unavoidable to generate highly oxidized OH radicals under dynamic CMP conditions. Experiments involving the addition of Cu 2 + to the H 2 O 2 /glycine/BTA system show that the presence of Cu 2 + can greatly increase the static etch rate of Cu, and at the same time, the Cu corrosion potential can be shifted to a lower range.
此發現的重要性在於在H2 O2 及甘胺酸之存在下,BTA無法有效地在CMP製程中保護銅晶圓表面之低部特徵,因此會在晶圓基板上之高密度圖案化區域中發生不期望的「成碟現象(dishing)」及侵蝕。The significance of this discovery is that in the presence of H 2 O 2 and glycine, BTA does not effectively protect the low-profile features of the copper wafer surface during the CMP process, thus placing high-density patterned regions on the wafer substrate. Undesirable "dishing" and erosion occur.
當移除過多銅,以致銅表面相對於半導體晶圓之障壁及/或介電表面凹陷時,即發生成碟現象。當銅及障壁材料移除速率不同時會發生成碟現象。當移除過多介電材料時會發生氧化物侵蝕。The dishing phenomenon occurs when excess copper is removed such that the copper surface is recessed relative to the barrier and/or dielectric surface of the semiconductor wafer. The dishing phenomenon occurs when the removal rates of copper and barrier materials are different. Oxide attack occurs when excess dielectric material is removed.
於CMP組成物中使用BTA作為腐蝕抑制劑的一替代選擇包括5-胺基四唑(ATA),其可與H2 O2 /甘胺酸基CMP組成物相容,且當在CMP加工中在整體溶液中及/或靠近金屬/溶液界面處存在顯著量之Cu離子時,其可有效使銅表面鈍化。An alternative to the use of BTA as a corrosion inhibitor in CMP compositions includes 5-aminotetrazole (ATA), which is compatible with H 2 O 2 /glycine-based CMP compositions, and when processed in CMP A significant amount of Cu ions are present in the bulk solution and/or near the metal/solution interface, which is effective to passivate the copper surface.
在步驟I中,整體銅被快速移除隨後再「軟著陸(soft landing)」或「著陸(touchdown)」,其中改變研磨條件直至下方障壁材料暴露出為止,此係可使用終點偵測系統諸如原位速率監測器(ISRM)所測定。雖然已偵測得終點,發出障壁層材料暴露的信號,但仍會殘留銅的過覆蓋層(overburden),其必需被移除,因此,通常進行過度研磨步驟。不幸地,「軟著陸」及過度研磨步驟通常會導致成碟現象及/或侵蝕至銅特徵中,因此,會導致晶圓表面平坦度及均勻度的耗損。In step I, the overall copper is quickly removed and then "soft landing" or "touchdown", wherein the grinding conditions are changed until the underlying barrier material is exposed, which may use an endpoint detection system such as Determined by an in situ rate monitor (ISRM). Although the end point has been detected, a signal indicating the exposure of the barrier layer material is issued, but the overburden of copper remains, which must be removed, and therefore, an over-grinding step is usually performed. Unfortunately, "soft landing" and over-grinding steps often result in dishing and/or erosion into the copper features, which can result in wafer surface flatness and uniformity loss.
在步驟I CMP製程中,步驟I CMP漿液有利地快速移除銅。然而,在軟著陸及/或過度研磨中,此快速的銅移除速率會由於在銅層表面上形成各種表面瑕疵諸如凹陷、侵蝕、成碟現象等等而變得不利。在軟著陸及/或過度研磨期間之過度侵蝕性步驟I漿液的淨結果係具有不均勻平坦表面的晶圓基板,其會使得晶圓無法使用。In the step I CMP process, the step I CMP slurry advantageously removes copper quickly. However, in soft landing and/or over-grinding, this rapid copper removal rate can be detrimental due to the formation of various surface defects such as depressions, erosion, dishing, and the like on the surface of the copper layer. The net result of the overly aggressive Step I slurry during soft landing and/or over-grinding is a wafer substrate with a non-uniform flat surface that can render the wafer unusable.
因此,提供一種能克服先前技藝關於在步驟I CMP製程之軟著陸及/或過度研磨步驟期間之快速銅移除速率之缺失的方法在技藝中將係一項重大進步。明確言之,提供一種在步驟I研磨製程之軟著陸及/或過度研磨步驟中降低銅之靜態蝕刻速率,及因此降低銅侵蝕之方法在技藝中將係一項進步。Accordingly, it would be a significant advancement in the art to provide a method that overcomes the prior art's lack of rapid copper removal rates during the soft landing and/or over-grinding steps of the Step I CMP process. In particular, it would be an advancement in the art to provide a method of reducing the static etch rate of copper during the soft landing and/or over-grinding steps of the step I polishing process, and thus reducing copper attack.
本發明係關於一種化學機械研磨組成物,及使用其於研磨其上具有銅之微電子裝置基板之方法。此外,本發明進一步關於一種在步驟I研磨製程之軟著陸及/或過度研磨步驟期間減緩銅移除速率之方法。The present invention relates to a chemical mechanical polishing composition and a method of using the same for polishing a substrate of a microelectronic device having copper thereon. Furthermore, the invention further relates to a method of slowing the copper removal rate during the soft landing and/or overgrinding step of the step I polishing process.
在一態樣中,本發明係關於一種研磨其上具有銅之基板上之銅的方法,其包括:(a)使基板上之銅在化學機械研磨(CMP)條件下與第一CMP組成物接觸足夠的時間並在足夠的接觸條件下將整體銅平坦化;(b)以溶劑稀釋第一CMP組成物產生第二CMP組成物;(c)使基板上之銅與第二CMP組成物在CMP條件下接觸足夠的時間,並在足夠的接觸條件下而有效移除銅的過覆蓋層及使障壁材料層暴露出。In one aspect, the invention relates to a method of polishing copper on a substrate having copper thereon, comprising: (a) subjecting copper on the substrate to chemical mechanical polishing (CMP) conditions and the first CMP composition Contacting for sufficient time and planarizing the overall copper under sufficient contact conditions; (b) diluting the first CMP composition with a solvent to produce a second CMP composition; (c) causing copper on the substrate to be associated with the second CMP composition The CMP conditions are contacted for a sufficient period of time and under sufficient contact conditions to effectively remove the copper overlying layer and expose the barrier material layer.
在另一態樣中,本發明係關於一種研磨其上具有銅之基板上之銅的方法,其包括:(a)使基板上之銅在化學機械研磨(CMP)條件下與第一CMP組成物接觸足夠的時間並在足夠的接觸條件下,將整體銅平坦化,其中該第一CMP組成物包含5-胺基四唑(ATA)及至少一鉗合劑,其中該鉗合劑包含至少一種選自由甘胺酸、絲胺酸、脯胺酸、白胺酸、丙胺酸、天冬醯胺酸、天冬胺酸、麩醯胺酸、纈胺酸及離胺酸所組成之群之胺基酸;(b)以溶劑稀釋第一CMP組成物產生第二CMP組成物;(c)使基板上之銅與第二CMP組成物在CMP條件下接觸足夠的時間,並在足夠的接觸條件下而有效移除銅的過覆蓋層及使障壁材料層暴露出。In another aspect, the present invention is directed to a method of polishing copper on a substrate having copper thereon, comprising: (a) forming copper on the substrate under chemical mechanical polishing (CMP) conditions with a first CMP composition Contacting the substrate for a sufficient period of time and under sufficient contact conditions to planarize the overall copper, wherein the first CMP composition comprises 5-aminotetrazole (ATA) and at least one chelating agent, wherein the chelating agent comprises at least one selected Amino group of free glycine, serine, valine, leucine, alanine, aspartic acid, aspartic acid, glutamic acid, lysine and lysine (b) diluting the first CMP composition with a solvent to produce a second CMP composition; (c) contacting the copper on the substrate with the second CMP composition under CMP conditions for a sufficient time and under sufficient contact conditions The copper over-cover layer is effectively removed and the barrier material layer is exposed.
在另一態樣中,本發明係關於一種研磨其上具有銅之基板上之銅的方法,其包括:(a)使基板上之銅在化學機械研磨(CMP)條件下與第一CMP組成物接觸足夠的時間並在足夠的接觸條件下將整體銅平坦化,其中該第一CMP組成物包含5-胺基四唑(ATA)、至少一氧化劑、至少一鉗合劑及溶劑;(b)以溶劑稀釋第一CMP組成物產生第二CMP組成物;(c)使基板上之銅與第二CMP組成物在CMP條件下接觸足夠的時間,並在足夠的接觸條件下而有效移除銅的過覆蓋層及使障壁材料層暴露出。In another aspect, the present invention is directed to a method of polishing copper on a substrate having copper thereon, comprising: (a) forming copper on the substrate under chemical mechanical polishing (CMP) conditions with a first CMP composition Receiving sufficient time to planarize the overall copper under sufficient contact conditions, wherein the first CMP composition comprises 5-aminotetrazole (ATA), at least one oxidizing agent, at least one chelating agent, and a solvent; (b) Diluting the first CMP composition with a solvent to produce a second CMP composition; (c) contacting the copper on the substrate with the second CMP composition under CMP conditions for a sufficient time and effectively removing the copper under sufficient contact conditions Overlying the cover layer and exposing the barrier material layer.
在又另一態樣中,本發明係關於一種製造微電子裝置之方法,該方法包括:(a)使基板上之銅在CMP條件下與第一CMP組成物接觸足夠的時間,並在足夠的接觸條件下將整體銅平坦化;(b)以溶劑稀釋第一CMP組成物產生第二CMP組成物;及(c)使基板上之銅與第二CMP組成物在CMP條件下接觸足夠的時間,並在足夠的接觸條件下而有效移除銅的過覆蓋層及使障壁材料層暴露出。In still another aspect, the present invention is directed to a method of fabricating a microelectronic device, the method comprising: (a) contacting copper on a substrate with a first CMP composition under CMP conditions for a sufficient time, and sufficient Flattening the overall copper under contact conditions; (b) diluting the first CMP composition with a solvent to produce a second CMP composition; and (c) contacting the copper on the substrate with the second CMP composition under CMP conditions Time and under sufficient contact conditions to effectively remove the copper overburden and expose the barrier material layer.
在又另一態樣中,本發明係關於一種製造微電子裝置之方法,該方法包括:(a)使基板上之銅在CMP條件下與第一CMP組成物接觸足夠的時間,並在足夠的接觸條件下,將整體銅平坦化,其中該第一CMP組成物包含5-胺基四唑(ATA)及至少一鉗合劑,其中該鉗合劑包含至少一種選自由甘胺酸、絲胺酸、脯胺酸、白胺酸、丙胺酸、天冬醯胺酸、天冬胺酸、麩醯胺酸、纈胺酸及離胺酸所組成之群之胺基酸;(b)以溶劑稀釋第一CMP組成物產生第二CMP組成物;及(c)使基板上之銅與第二CMP組成物在CMP條件下接觸足夠的時間,並在足夠的接觸條件下而有效移除銅的過覆蓋層及使障壁材料層暴露出。In still another aspect, the present invention is directed to a method of fabricating a microelectronic device, the method comprising: (a) contacting copper on a substrate with a first CMP composition under CMP conditions for a sufficient time, and sufficient The overall copper is planarized under contact conditions, wherein the first CMP composition comprises 5-aminotetrazole (ATA) and at least one chelating agent, wherein the chelating agent comprises at least one selected from the group consisting of glycine, serine a group of amino acids consisting of lysine, leucine, alanine, aspartic acid, aspartic acid, glutamic acid, lysine and lysine; (b) diluted with solvent The first CMP composition produces a second CMP composition; and (c) contacting the copper on the substrate with the second CMP composition under CMP conditions for a sufficient time and effectively removing the copper under sufficient contact conditions The cover layer and the barrier material layer are exposed.
在又另一態樣中,本發明係關於一種製造微電子裝置之方法,該方法包括:(a)使基板上之銅在CMP條件下與第一CMP組成物接觸足夠的時間並在足夠的接觸條件下將整體銅平坦化,其中該第一CMP組成物包含5-胺基四唑(ATA)、至少一氧化劑、至少一鉗合劑及溶劑;(b)以溶劑稀釋第一CMP組成物產生第二CMP組成物;及(c)使基板上之銅與第二CMP組成物在CMP條件下接觸足夠的時間,並在足夠的接觸條件下而有效移除銅的過覆蓋層及使障壁材料層暴露出。In still another aspect, the present invention is directed to a method of fabricating a microelectronic device, the method comprising: (a) contacting copper on a substrate with a first CMP composition under CMP conditions for a sufficient time and sufficient Flattening the overall copper under contact conditions, wherein the first CMP composition comprises 5-aminotetrazole (ATA), at least one oxidizing agent, at least one chelating agent, and a solvent; (b) diluting the first CMP composition with a solvent to produce a second CMP composition; and (c) contacting the copper on the substrate with the second CMP composition under CMP conditions for a sufficient time and effectively removing the copper overlying layer and the barrier material under sufficient contact conditions The layer is exposed.
在又另一態樣中,本發明係關於一種測定在靜態蝕刻速率與化學機械研磨(CMP)組成物稀釋之間之關係的方法,該方法包括:(a)製備第一CMP組成物;(b)使用第一CMP組成物測量待研磨材料的第一靜態蝕刻速率;(c)以溶劑稀釋第一CMP組成物產生第二CMP組成物;(d)使用第二CMP組成物測量待研磨材料的第二靜態蝕刻速率;(e)視需要重複步驟(c)及(d),以產生第三CMP組成物及測量第三靜態蝕刻速率;(f)使用對數尺度將靜態蝕刻速率成CMP組成物稀釋比之函數作圖;及(g)計算非線性回歸方程式,其中該回歸方程式係在靜態蝕刻速率與CMP組成物稀釋之間的關係。In still another aspect, the present invention is directed to a method of determining a relationship between a static etch rate and a chemical mechanical polishing (CMP) composition dilution, the method comprising: (a) preparing a first CMP composition; b) measuring a first static etch rate of the material to be ground using the first CMP composition; (c) diluting the first CMP composition with a solvent to produce a second CMP composition; (d) measuring the material to be ground using the second CMP composition a second static etch rate; (e) repeating steps (c) and (d) as needed to produce a third CMP composition and measuring a third static etch rate; (f) using a logarithmic scale to form a static etch rate into a CMP composition The dilution ratio is plotted as a function; and (g) the nonlinear regression equation is calculated, wherein the regression equation is the relationship between the static etch rate and the CMP composition dilution.
在另一態樣中,本發明係關於一種包含容納於一或多個容器中之化學機械研磨(CMP)組成物試劑之套組,其中該CMP組成物包含5-胺基四唑(ATA)及至少一鉗合劑,其中該鉗合劑包含至少一種選自由甘胺酸、絲胺酸、脯胺酸、白胺酸、丙胺酸、天冬醯胺酸、天冬胺酸、麩醯胺酸、纈胺酸及離胺酸所組成之群之胺基酸,且其中該套組適於形成一適用於自其上具有銅的過覆蓋層之微電子裝置將整體銅平坦化及將該銅移除的CMP組成物。In another aspect, the present invention is directed to a kit comprising a chemical mechanical polishing (CMP) composition reagent contained in one or more containers, wherein the CMP composition comprises 5-aminotetrazole (ATA) And at least one nipper, wherein the chelating agent comprises at least one selected from the group consisting of glycine, serine, valine, leucine, alanine, aspartic acid, aspartic acid, glutamic acid, An amino acid consisting of a combination of proline and lysine, and wherein the kit is adapted to form a microelectronic device suitable for overcoating a layer of copper thereon to planarize the entire copper and move the copper Except for the CMP composition.
在又另一態樣中,本發明係關於一種包含容納於一或多個容器中之化學機械研磨(CMP)組成物試劑之套組,其中該CMP組成物包含5-胺基四唑(ATA)、至少一氧化劑、至少一鉗合劑及溶劑,且其中該套組適於形成一適用於自其上具有銅的過覆蓋層之微電子裝置將整體銅平坦化及將該銅移除的CMP組成物。In still another aspect, the present invention is directed to a kit comprising a chemical mechanical polishing (CMP) composition reagent contained in one or more containers, wherein the CMP composition comprises 5-aminotetrazole (ATA At least one oxidizing agent, at least one chelating agent, and a solvent, and wherein the kit is adapted to form a CMP suitable for planarizing and removing copper from a microelectronic device having an overlying layer of copper thereon Composition.
本發明之其他態樣、特徵及具體例將可由隨後之揭示內容及隨附之申請專利範圍而更完整明瞭。Other aspects, features and specific examples of the invention will be apparent from the appended claims and appended claims.
本發明之基礎在於發現5-胺基四唑(ATA,,FW:85.06)意料之外地可有效替代BTA作為用於將銅薄膜平坦化之步驟I CMP組成物中之銅腐蝕抑制劑。ATA可與含有過氧化氫作為氧化劑及甘胺酸作為鉗合劑之CMP組成物相容。即使當在CMP加工中有顯著量之銅離子(例如,Cu2 + 陽離子)存在於整體溶液中及/或金屬/溶液界面處時,含ATA之CMP組成物亦可達成銅表面的有效鈍化。The basis of the present invention is the discovery of 5-aminotetrazole (ATA, , FW: 85.06) Unexpectedly, BTA can be effectively substituted as a copper corrosion inhibitor in the step I CMP composition for planarizing a copper film. ATA is compatible with CMP compositions containing hydrogen peroxide as the oxidizing agent and glycine as the chelating agent. Even when there are significant amounts of copper ions in the CMP processing (e.g., Cu 2 + cations) present in the entire solution and / or a metal / solution interface, the ATA-containing CMP composition may achieve effective passivation of the copper surface.
本發明之基礎進一步在於發現在CMP製程之軟著陸及/或過度研磨步驟中稀釋CMP漿液組成物可達成經暴露銅的有效鈍化。The basis of the present invention is further that it is found that diluting the CMP slurry composition during the soft landing and/or over-grinding step of the CMP process achieves effective passivation of the exposed copper.
文中所定義之「軟著陸」或「著陸」在某種程度上係對應於步驟I研磨製程,其中可減小研磨器的向下壓力及/或改變步驟I組成物,以降低銅線路及接插頭的成碟現象及/或侵蝕。軟著陸較佳可當障壁材料上之銅層厚度減小至自約0.05微米至約0.4微米之範圍時達成。The "soft landing" or "landing" as defined herein corresponds to the grinding process of step I to some extent, wherein the downward pressure of the grinder can be reduced and/or the composition of step I can be changed to reduce the copper wiring and connection. The dishing phenomenon and/or erosion of the plug. Soft landing is preferably achieved when the thickness of the copper layer on the barrier material is reduced to a range from about 0.05 microns to about 0.4 microns.
於軟著陸後進行「過度研磨」,以自障壁材料之表面移除銅的過覆蓋層,同時並使銅特徵之額外的成碟現象或侵蝕減至最小。"Excessive grinding" after a soft landing removes the copper overburden from the surface of the barrier material while minimizing the additional dishing or erosion of the copper features.
文中所使用之「約」係相當於所述值的±5%。The "about" used herein is equivalent to ± 5% of the stated value.
文中所使用之「微電子裝置」係相當於經製造使用於微電子、積體電路、或電腦晶片應用中之半導體基板、平面顯示器、及微機電系統(MEMS)。應瞭解術語「微電子裝置」並不具任何限制意味,且其包括任何最終將成為微電子裝置或微電子組件的基板。The "microelectronic device" used herein is equivalent to a semiconductor substrate, a flat panel display, and a microelectromechanical system (MEMS) manufactured for use in microelectronics, integrated circuits, or computer chip applications. It should be understood that the term "microelectronic device" is not meant to be limiting, and it includes any substrate that will eventually become a microelectronic device or microelectronic assembly.
文中所定義之障壁層材料包括可沈積/設置於銅互連層與介電材料層之間,以顯著防止銅離子滲漏至該介電材料中之層,其中該障壁材料層包括選自由Ta、TaN、Ti、TiN、W、WN、其之矽化物、及其組合所組成之群之化合物。The barrier layer material as defined herein includes a layer that can be deposited/disposed between the copper interconnect layer and the dielectric material layer to substantially prevent copper ions from leaking into the dielectric material, wherein the barrier material layer comprises a layer selected from the group consisting of Ta a compound of the group consisting of TaN, Ti, TiN, W, WN, a telluride thereof, and combinations thereof.
文中所使用之「適用」於自其上具有銅的過覆蓋層之微電子裝置將整體銅平坦化及將該銅移除係相當於自微電子裝置至少部分移除該銅。使用本發明之組成物自微電子裝置移除至少90%之銅較佳,至少95%之銅更佳,及至少99%之銅最佳。As used herein, a "microelectronic device" having an overlying cap layer of copper thereon planarizes the overall copper and removes the copper by at least partially removing the copper from the microelectronic device. Preferably, at least 90% of the copper is removed from the microelectronic device using the composition of the present invention, at least 95% of the copper is more preferred, and at least 99% of the copper is most preferred.
文中所使用之「於」將整體銅平坦化「之後」稀釋CMP組成物係相當於緊鄰於軟著陸步驟之前,於軟著陸步驟中及於過度研磨步驟中。The use of "Yu" in the text to flatten the overall copper "after" dilution of the CMP composition corresponds to immediately before the soft landing step, in the soft landing step and in the over-grinding step.
本發明之含ATA之CMP組成物廣義地包含ATA、至少一鉗合劑、溶劑介質、視需要之至少一氧化劑、視需要之至少一額外的腐蝕抑制劑、視需要之磨料、及視需要之任何適當的添加劑、佐劑、賦形劑等等,諸如安定劑、酸、鹼(例如,胺)、表面活性劑、緩衝劑等等。CMP組成物中之鉗合劑相對於ATA之莫耳比的範圍係約1:1至約20:1,約3:1至約10:1更佳;氧化劑(當存在時)相對於ATA之莫耳比的範圍係約5:1至約30:1,約10:1至約20:1更佳;及磨料(當存在時)相對於ATA之莫耳比的範圍係約0.1:1至約10:1,約1:1至約3:1更佳。The ATA-containing CMP composition of the present invention broadly comprises ATA, at least one chelating agent, solvent medium, optionally at least one oxidizing agent, optionally at least one additional corrosion inhibitor, optionally abrasive, and optionally Suitable additives, adjuvants, excipients, and the like, such as stabilizers, acids, bases (e.g., amines), surfactants, buffers, and the like. The molar ratio of the tying agent to ATA in the CMP composition ranges from about 1:1 to about 20:1, more preferably from about 3:1 to about 10:1; and the oxidant (when present) is relative to ATA. The ear ratio ranges from about 5:1 to about 30:1, preferably from about 10:1 to about 20:1; and the range of abrasive (when present) relative to ATA is about 0.1:1 to about 10:1, about 1:1 to about 3:1 is better.
使用於本發明之廣泛實行中的氧化劑可為任何適當類型,包括,例如,過氧化氫(H2 O2 )、硝酸鐵(Fe(NO3 )3 )、碘酸鉀(KIO3 )、過錳酸鉀(KMnO4 )、硝酸(HNO3 )、草酸鐵(III)化銨、檸檬酸鐵(III)化銨、亞氯酸銨(NH4 ClO2 )、氯酸銨(NH4 ClO3 )、碘酸銨(NH4 IO3 )、過硼酸銨(NH4 BO3 )、過氯酸銨(NH4 ClO4 )、過碘酸銨(NH4 IO3 )、過硫酸銨((NH4 )2 S2 O8 )、亞氯酸四甲銨((N(CH3 )4 )ClO2 )、氯酸四甲銨((N(CH3 )4 )ClO3 )、碘酸四甲銨((N(CH3 )4 )IO3 )、過硼酸四甲銨((N(CH3 )4 )BO3 )、過氯酸四甲銨((N(CH3 )4 )ClO4 )、過碘酸四甲銨((N(CH3 )4 )IO4 )、過硫酸四甲銨((N(CH3 )4 )S2 O8 )、過氧化脲((CO(NH2 )2 )H2 O2 )、過乙酸(CH3 (CO)OOH)、過氧硼酸鉀、溴酸鹽、苯醌、次氯酸鹽、次碘酸鹽、氧溴化物鹽、過碳酸鹽、過碘酸鹽、鈰鹽(例如,硫酸銨鈰)、鉻酸鹽及重鉻酸鹽化合物、氰化銅(II)及鐵氰化物鹽、鐵啡啉、鐵吡啶、二茂鐵鎓(ferrocinium)、胺-N-氧化物諸如N-甲基啉-N-氧化物(NMMO)、三甲胺-N-氧化物、三乙胺-N-氧化物、吡啶-N-氧化物、N-乙基啉-N-氧化物、N-甲基吡咯啶-N-氧化物、N-乙基吡咯啶-N-氧化物;及其之經取代衍生物或組合。較佳的氧化劑包括過乙酸、過氧化脲、二-第三丁基過氧化物、苄基過氧化物、過氧化氫及包含此等氧化劑物種之二或二者以上的相容混合物。氧化劑包括過氧化氫最佳。The oxidizing agent used in the broad practice of the present invention may be of any suitable type including, for example, hydrogen peroxide (H 2 O 2 ), iron nitrate (Fe(NO 3 ) 3 ), potassium iodate (KIO 3 ), Potassium manganate (KMnO 4 ), nitric acid (HNO 3 ), ammonium iron (III) oxalate, ammonium iron (III) citrate, ammonium chlorite (NH 4 ClO 2 ), ammonium chlorate (NH 4 ClO 3 ), ammonium iodate (NH 4 IO 3 ), ammonium perborate (NH 4 BO 3 ), ammonium perchlorate (NH 4 ClO 4 ), ammonium periodate (NH 4 IO 3 ), ammonium persulfate ((NH 4 ) 2 S 2 O 8 ), tetramethylammonium chlorite ((N(CH 3 ) 4 )ClO 2 ), tetramethylammonium chlorate ((N(CH 3 ) 4 )ClO 3 ), tetramethyl iodate) ammonium ((N (CH 3) 4 ) IO 3), tetramethylammonium perborate ((N (CH 3) 4 ) BO 3), tetramethylammonium perchlorate ((N (CH 3) 4 ) ClO 4) , tetramethylammonium periodate ((N(CH 3 ) 4 ) IO 4 ), tetramethylammonium persulfate ((N(CH 3 ) 4 )S 2 O 8 ), urea peroxide ((CO(NH 2 )) 2 ) H 2 O 2 ), peracetic acid (CH 3 (CO)OOH), potassium peroxoborate, bromate, benzoquinone, hypochlorite, hypoiodate, oxybromide, percarbonate, Periodate, cerium salt (eg ammonium cerium sulfate), chromate and dichromate compounds, copper (II) cyanide Salt of ferricyanide, iron phenanthroline, pyridine iron, ferrocenium (ferrocinium), amine oxides such as N- methyl -N- porphyrin-N-oxide (NMMO), trimethylamine-N-oxide, triethylamine-N-oxide, pyridine-N-oxide, N-ethyl Polino-N-oxide, N-methylpyrrolidine-N-oxide, N-ethylpyrrolidine-N-oxide; and substituted derivatives or combinations thereof. Preferred oxidizing agents include peracetic acid, urea peroxide, di-tert-butyl peroxide, benzyl peroxide, hydrogen peroxide, and compatible mixtures comprising two or more of such oxidizing agent species. The oxidant includes hydrogen peroxide as the best.
本發明之CMP組成物中之鉗合劑可為任何適當類型,包括,例如:胺基酸諸如甘胺酸、絲胺酸、脯胺酸、白胺酸、丙胺酸、天冬醯胺酸、天冬胺酸、麩醯胺酸、纈胺酸、離胺酸等等;聚胺錯合物及其鹽,包括乙二胺四乙酸、N-羥乙基乙二胺三乙酸、氮基三乙酸、亞胺基二乙酸、二伸乙三胺五乙酸、及乙醇亞胺二乙酸鹽(ethanoldiglycinate);聚羧酸,包括酞酸、草酸、蘋果酸、琥珀酸、苯乙醇酸、及苯六甲酸;及包含前述物種之二或二者以上的相容混合物。較佳的鉗合劑包括胺基酸,甘胺酸為最佳。The tying agent in the CMP composition of the present invention may be of any suitable type including, for example, an amino acid such as glycine, serine, valine, leucine, alanine, aspartic acid, and the like. Aspartic acid, glutamic acid, lysine, lysine, etc.; polyamine complexes and salts thereof, including ethylenediaminetetraacetic acid, N-hydroxyethylethylenediaminetriacetic acid, nitrogen triacetic acid , iminodiacetic acid, diethylenetriamine pentaacetic acid, and ethanoldiglycinate; polycarboxylic acid, including capric acid, oxalic acid, malic acid, succinic acid, phenylglycolic acid, and mellitic acid And a compatible mixture comprising two or more of the foregoing species. Preferred chelating agents include amino acids, with glycine being preferred.
本發明之CMP組成物中之腐蝕抑制劑成分包含ATA,且於本發明之特定具體例中,可另外包含其他腐蝕抑制劑成分與ATA結合。此等其他的腐蝕抑制劑成分可為任何適當類型,包括,例如,咪唑、苯并三唑、苯并咪唑、胺基、亞胺基、羧基、巰基、硝基、烷基、脲及硫脲化合物及其衍生物等等。較佳的抑制劑包括四唑及其衍生物,因此,本發明涵蓋提供單獨的ATA或結合其他四唑(或其他腐蝕抑制劑)物種作為根據本發明之組成物中的腐蝕抑制劑。The corrosion inhibitor component of the CMP composition of the present invention comprises ATA, and in a specific embodiment of the present invention, other corrosion inhibitor components may be additionally included in combination with ATA. These other corrosion inhibitor ingredients may be of any suitable type including, for example, imidazole, benzotriazole, benzimidazole, amine, imido, carboxyl, sulfhydryl, nitro, alkyl, urea, and thiourea Compounds and derivatives thereof and the like. Preferred inhibitors include tetrazole and its derivatives, and thus, the present invention contemplates providing a separate ATA or in combination with other tetrazole (or other corrosion inhibitor) species as a corrosion inhibitor in the compositions according to the present invention.
ATA係以任何適當濃度使用於本發明之CMP組成物中。於特定配方中之適當的ATA濃度可基於文中之揭示內容於技藝技能內以實驗方式容易地決定,而即使係在包含高銅陽離子含量之CMP環境中亦提供具有適當銅表面鈍化特性的CMP組成物。在本發明之一較佳具體例中,以CMP組成物之總重量計,CMP組成物中之ATA的量係在自約0.001至約10重量%之範圍內,以相同的總重量基礎計,在自約0.01至約5重量%範圍內之ATA的量為更佳,及在自約0.10至約1.5重量%範圍內之ATA的量為最佳,雖然在本發明之寬廣範疇內可使用更大或更小百分比以利於特定應用。ATA is used in the CMP composition of the present invention at any suitable concentration. The appropriate ATA concentration in a particular formulation can be readily determined experimentally within the skill set based on the disclosure herein, even if the CMP composition with appropriate copper surface passivation characteristics is provided in a CMP environment containing high copper cation content. Things. In a preferred embodiment of the invention, the amount of ATA in the CMP composition is in the range of from about 0.001 to about 10% by weight based on the total weight of the CMP composition, based on the same total weight. The amount of ATA is preferably in the range of from about 0.01 to about 5% by weight, and the amount of ATA in the range of from about 0.10 to about 1.5% by weight is optimal, although more widely used in the broad scope of the invention Large or smaller percentages for specific applications.
磨料可為任何適當類型,包括,但不限於,金屬氧化物、氮化矽、碳化物等等。明確的實例包括矽石、氧化鋁、碳化矽、氮化矽、氧化鐵、氧化鈰、氧化鋯、氧化錫、二氧化鈦、及呈適當形態(諸如晶粒、細粒、顆粒、或其他分割形態)之此等成分之二或二者以上的混合物。或者,磨料可包括由兩種或兩種以上材料所形成之複合顆粒,例如,NYACOL經塗布氧化鋁之膠態矽石(Nyacol Nano Technologies,Inc.,Ashland,MA)。氧化鋁係較佳的無機磨料,且其可以勃姆石或過渡δ、θ或γ-相氧化鋁之形態使用。可利用有機聚合物顆粒,例如,包括熱固性及/或熱塑性樹脂,作為磨料。在本發明之廣義實行中之有用的樹脂包括環氧樹脂、胺基甲酸酯、聚酯、聚醯胺、聚碳酸酯、聚烯烴、聚氯乙烯、聚苯乙烯、聚烯烴、及(甲基)丙烯酸系樹脂。可使用兩種或兩種以上之有機聚合物顆粒的混合物作為研磨介質,以及包含無機及有機成分兩者之顆粒。The abrasive can be of any suitable type including, but not limited to, metal oxides, tantalum nitride, carbides, and the like. Clear examples include vermiculite, alumina, tantalum carbide, tantalum nitride, iron oxide, cerium oxide, zirconium oxide, tin oxide, titanium dioxide, and in suitable forms (such as grains, fines, granules, or other divided forms) a mixture of two or more of these components. Alternatively, the abrasive may comprise composite particles formed from two or more materials, for example, NYACOL Alumina colloidal vermiculite (Nyacol Nano Technologies, Inc., Ashland, MA). Alumina is a preferred inorganic abrasive and can be used in the form of boehmite or transitional δ, θ or γ-phase alumina. Organic polymer particles can be utilized, for example, including thermosetting and/or thermoplastic resins, as abrasives. Useful resins in the broad practice of the present invention include epoxies, urethanes, polyesters, polyamides, polycarbonates, polyolefins, polyvinyl chloride, polystyrene, polyolefins, and (A) Base) acrylic resin. A mixture of two or more kinds of organic polymer particles may be used as the grinding medium, and particles containing both inorganic and organic components.
在本發明之組成物中視需要可使用鹼進行pH調整。說明性的鹼包括,例如,氫氧化鉀、氫氧化銨及氫氧化四甲銨(TMAH)、氫氧化四乙銨、氫氧化三甲基羥乙銨、氫氧化甲基三(羥乙基)銨、氫氧化四(羥乙基)銨、及氫氧化苄基三甲銨。A pH adjustment can be carried out using a base in the composition of the present invention as needed. Illustrative bases include, for example, potassium hydroxide, ammonium hydroxide, and tetramethylammonium hydroxide (TMAH), tetraethylammonium hydroxide, trimethylhydroxyethylammonium hydroxide, methyltris(hydroxyethyl) hydroxide. Ammonium, tetrakis (hydroxyethyl) ammonium hydroxide, and benzyltrimethylammonium hydroxide.
在本發明之組成物中亦可視需要使用酸進行pH調整。所使用之酸可為任何適當類型,包括,例如,甲酸、乙酸、丙酸、丁酸、戊酸、異戊酸、己酸、庚酸、辛酸、壬酸、乳酸、氫氯酸、硝酸、磷酸、硫酸、氫氟酸、蘋果酸、反丁烯二酸、丙二酸、戊二酸、羥乙酸、水楊酸、1,2,3-苯三羧酸、酒石酸、葡萄糖酸、檸檬酸、酞酸、焦兒茶酸、五倍子酚甲酸、五倍子酸、單寜酸、及包含前述或其他類型之兩種或兩種以上酸的混合物。It is also possible to use an acid for pH adjustment in the composition of the present invention. The acid used may be of any suitable type including, for example, formic acid, acetic acid, propionic acid, butyric acid, valeric acid, isovaleric acid, caproic acid, heptanoic acid, caprylic acid, capric acid, lactic acid, hydrochloric acid, nitric acid, Phosphoric acid, sulfuric acid, hydrofluoric acid, malic acid, fumaric acid, malonic acid, glutaric acid, glycolic acid, salicylic acid, 1,2,3-benzenetricarboxylic acid, tartaric acid, gluconic acid, citric acid And citric acid, pyroic acid, gallic acid, gallic acid, monodecanoic acid, and mixtures comprising two or more acids of the foregoing or other types.
當存在時之胺可為任何適當類型,包括,例如,羥胺、單乙醇胺、二乙醇胺、三乙醇胺、二甘醇胺、N-羥乙基哌、N-甲基乙醇胺、N,N-二甲基乙醇胺、N-乙基乙醇胺、N,N-二乙基乙醇胺、丙醇胺、N,N-二甲基丙醇胺、N-乙基丙醇胺、N,N-二乙基丙醇胺、4-(2-羥乙基)啉、胺乙基哌、及包含前述或其他胺種類之兩種或兩種以上的混合物。The amine when present may be of any suitable type including, for example, hydroxylamine, monoethanolamine, diethanolamine, triethanolamine, diglycolamine, N-hydroxyethylpiper , N-methylethanolamine, N,N-dimethylethanolamine, N-ethylethanolamine, N,N-diethylethanolamine, propanolamine, N,N-dimethylpropanolamine, N-ethyl Propylamine, N,N-diethylpropanolamine, 4-(2-hydroxyethyl) Phenanthine And a mixture comprising two or more of the foregoing or other amine species.
可視需要使用於本發明組成物中之表面活性劑可為任何適當類型,包括非離子、陰離子、陽離子、及兩性表面活性劑,及高分子電解質包括,例如:有機酸之鹽;烷硫酸鹽(例如,十二基硫酸鈉);烷磺酸鹽;經取代之胺鹽(例如,溴化黥蠟吡錠);甜菜鹼;聚氧化乙烯;聚乙烯醇;聚乙酸乙烯酯;聚丙烯酸;聚乙烯基吡咯啶酮;聚乙烯亞胺;及去水山梨醇之酯,諸如於市面上以註冊商標TWeen及Span所銷售者,以及包含前述或其他表面活性劑種類之兩種或兩種以上的混合物。Surfactants which may be used in the compositions of the present invention may be of any suitable type, including nonionic, anionic, cationic, and amphoteric surfactants, and polymeric electrolytes including, for example, salts of organic acids; alkane sulfates ( For example, sodium dodecyl sulfate; alkane sulfonate; substituted amine salt (eg, cesium bromide); betaine; polyethylene oxide; polyvinyl alcohol; polyvinyl acetate; polyacrylic acid; Vinyl pyrrolidone; polyethyleneimine; and sorbitan ester, such as commercially available under the registered trademark TWeen And Span The seller, as well as a mixture comprising two or more of the foregoing or other surfactant types.
本發明之CMP組成物的pH可為任何對於所使用之特定研磨操作有效的適當值。在一具體例中,CMP組成物之pH可在自約2至約11之範圍內,在自約2至約7之範圍內更佳,及在自約3至約6之範圍內最佳。The pH of the CMP composition of the present invention can be any suitable value that is effective for the particular milling operation used. In one embodiment, the pH of the CMP composition can range from about 2 to about 11, more preferably from about 2 to about 7, and most preferably from about 3 to about 6.
使用於本發明之CMP組成物中之溶劑可視特定應用而為單一成分溶劑或多成分溶劑。在本發明之一具體例中,CMP組成物中之溶劑為水。在另一具體例中,溶劑包含有機溶劑,例如,甲醇、乙醇、丙醇、丁醇、乙二醇、丙二醇、甘油等等。在又另一具體例中,溶劑包含水-有機溶劑溶液。在本發明之一般實務中可使用相當多樣的溶劑類型及特定溶劑介質以提供使磨料分散於其中且其中加入其他成分的溶劑合/懸浮介質,而提供適當特性之組成物,其例如,呈漿液形態,用於施用至CMP單元之壓台,以對晶圓基板上之銅提供期望的研磨程度。The solvent used in the CMP composition of the present invention may be a single component solvent or a multicomponent solvent depending on the particular application. In one embodiment of the invention, the solvent in the CMP composition is water. In another embodiment, the solvent comprises an organic solvent such as methanol, ethanol, propanol, butanol, ethylene glycol, propylene glycol, glycerin or the like. In yet another embodiment, the solvent comprises a water-organic solvent solution. A wide variety of solvent types and specific solvent media can be used in the general practice of the invention to provide a solvate/suspension medium in which the abrasive is dispersed and to which other ingredients are added, while providing a composition of suitable characteristics, for example, as a slurry The form is applied to a press table of the CMP unit to provide a desired degree of grinding of the copper on the wafer substrate.
在一特佳具體例中,含ATA之CMP組成物包含ATA及鉗合劑,其中該鉗合劑包含至少一種選自由甘胺酸、絲胺酸、脯胺酸、白胺酸、丙胺酸、天冬醯胺酸、天冬胺酸、麩醯胺酸、纈胺酸及離胺酸所組成之群之胺基酸。CMP組成物中之鉗合劑相對於ATA之莫耳比的範圍係約1:1至約20:1,約3:1至約10:1更佳。In a particularly preferred embodiment, the ATA-containing CMP composition comprises ATA and a chelating agent, wherein the chelating agent comprises at least one member selected from the group consisting of glycine, serine, valine, leucine, alanine, and aspartic acid. A group of amino acids consisting of proline, aspartic acid, glutamic acid, lysine and lysine. The molar ratio of the chelating agent to the ATA in the CMP composition is from about 1:1 to about 20:1, more preferably from about 3:1 to about 10:1.
在另一較佳具體例中,含ATA之CMP組成物包含ATA及甘胺酸。In another preferred embodiment, the ATA-containing CMP composition comprises ATA and glycine.
在又另一較佳具體例中,本發明提供適用於其上具有銅(例如,銅互連體、金屬化、裝置結構元件等等)之基板之化學機械研磨的步驟I CMP組成物,其中該組成物包含過氧化氫、甘胺酸、ATA、及溶劑。In yet another preferred embodiment, the present invention provides a step I CMP composition suitable for chemical mechanical polishing of a substrate having copper (e.g., copper interconnects, metallization, device structural components, etc.) thereon, wherein The composition contains hydrogen peroxide, glycine, ATA, and a solvent.
在又另一較佳具體例中,本發明提供適用於其上具有銅(例如,銅互連體、金屬化、裝置結構元件等等)之基板之化學機械研磨的步驟I CMP組成物,其中該組成物包含過氧化氫、甘胺酸、ATA、磨料及溶劑。In yet another preferred embodiment, the present invention provides a step I CMP composition suitable for chemical mechanical polishing of a substrate having copper (e.g., copper interconnects, metallization, device structural components, etc.) thereon, wherein The composition comprises hydrogen peroxide, glycine, ATA, an abrasive, and a solvent.
在另一具體例中,本發明之CMP組成物係一種水性研磨組成物,其包含水性介質、磨料、ATA、H2 O2 及甘胺酸,其中ATA、H2 O2 及甘胺酸具有以組成物總重量計之以下以重量計的組成:ATA 0.001-10重量%H2 O2 0.1-30重量%甘胺酸 0.1-25重量%水 35-99重量%In another embodiment, the CMP composition of the present invention is an aqueous abrasive composition comprising an aqueous medium, an abrasive, ATA, H 2 O 2 and glycine, wherein ATA, H 2 O 2 and glycine have The following composition by weight based on the total weight of the composition: ATA 0.001-10% by weight H 2 O 2 0.1-30% by weight glycine 0.1-25% by weight water 35-99% by weight
在再一特定說明性具體例中,CMP組成物包含以組成物總重量計之以下以重量計的組成:ATA 0.001-10重量%H2 O2 0.1-30重量%甘胺酸 0.1-25重量%磨料 0.1-30重量%水 5-99重量%In yet another specific illustrative embodiment, the CMP composition comprises the following composition by weight based on the total weight of the composition: ATA 0.001-10% by weight H 2 O 2 0.1-30% by weight glycine 0.1-25 weight % abrasive 0.1-30% by weight water 5-99% by weight
其中組成物中之所有成分的全體重量%總計為100重量%。The total weight % of all the components in the composition was 100% by weight.
在又另一較佳具體例中,含ATA之CMP組成物包含ATA、至少一金屬鉗合劑、溶劑、CMP殘留物質、視需要之至少一氧化劑、及視需要之磨料,其中該CMP殘留物質包括研磨漿液、富含碳之顆粒、研磨墊顆粒、刷的掉落顆粒、設備構造材料的顆粒、銅、銅之氧化物、及任何其他作為CMP製程副產物之材料。In still another preferred embodiment, the ATA-containing CMP composition comprises ATA, at least one metal chelating agent, solvent, CMP residual material, optionally at least one oxidizing agent, and optionally an abrasive, wherein the CMP residual material comprises Abrasive slurry, carbon-rich particles, abrasive pad particles, brushed falling particles, particles of equipment construction materials, copper, copper oxides, and any other material that is a by-product of the CMP process.
本發明之CMP組成物可以單一包裝配方或在使用時混合或於工具上游之儲槽中混合的多份配方提供。多份配方的優點在於其相對於單一包裝配方的延長儲存壽命。由於單一包裝CMP組成物中存在氧化劑,因而相對於多份配方,單一包裝配方更易發生分解及其性質隨時間的變化。在本發明之廣泛實行中,單一包裝配方或多份配方之個別包裝之濃度可在特定倍數內寬廣地改變,即更稀或更濃,且當明瞭本發明之CMP組成物可變化及替代地包含與本文之揭示一致之成分的任何組合,由其所組成,或基本上由其所組成。The CMP compositions of the present invention can be provided in a single package formulation or as a plurality of formulations that are mixed during use or mixed in a reservoir upstream of the tool. The advantage of multiple formulations is their extended shelf life relative to a single package formulation. Due to the presence of oxidizing agents in a single packaged CMP composition, single package formulations are more susceptible to decomposition and their properties over time relative to multiple formulations. In the broad practice of the invention, the concentration of individual packages of a single package or multiple formulations may vary widely within a particular multiple, ie, more dilute or more concentrated, and when it is apparent that the CMP composition of the present invention may vary and alternatively Any combination of ingredients that are consistent with the disclosure herein, consists of, or consists essentially of, a combination thereof.
在一具體例中,將CMP組成物之各單一成分個別傳送至研磨台以於台面結合,而構成CMP組成物供使用。在另一具體例中,將CMP組成物調配為雙份組成物,其中第一份包含在水性介質中之磨料及腐蝕抑制劑,及第二份包含氧化劑及鉗合劑。在又另一具體例中,將CMP組成物調配為雙份組成物,其中第一份包含在水性介質中之磨料、腐蝕抑制劑及鉗合劑,及第二份包含氧化劑。在所有此等不同具體例中,成分或各份之混合形成最終組成物係於使用時,於研磨台、研磨帶上、於傳送管線、或其類似物中混合,於到達研磨台前不久於適當容器中,或於CMP組成物製造商及/或供應商處進行。In one embodiment, the individual components of the CMP composition are individually transferred to a polishing station for bonding to the mesa to form a CMP composition for use. In another embodiment, the CMP composition is formulated as a two-part composition, wherein the first portion comprises an abrasive and a corrosion inhibitor in an aqueous medium, and the second portion comprises an oxidizing agent and a chelating agent. In yet another embodiment, the CMP composition is formulated as a two-part composition, wherein the first portion comprises an abrasive, a corrosion inhibitor, and a chelating agent in an aqueous medium, and the second portion comprises an oxidizing agent. In all of these various specific examples, the ingredients or portions are mixed to form a final composition which, when used, is mixed on a polishing table, a polishing belt, in a transfer line, or the like, shortly before reaching the polishing table. In a suitable container, or at the CMP composition manufacturer and / or supplier.
因此,本發明之另一態樣係關於一種套組,其包括容納於一或多個容器中之適於形成如上文所述之本發明之組成物的成分。套組包括容納於一或多個容器中用於在製造點與至少一氧化劑結合的至少一腐蝕抑制劑及至少一鉗合劑較佳。根據另一具體例,套組包括用於在製造點與至少一氧化劑結合的至少一腐蝕抑制劑、磨料、及至少一鉗合劑。根據又另一具體例,套組至少包括用於在製造點與至少一氧化劑結合的ATA、磨料、及甘胺酸。套組之容器必需適用於儲存及運送該CMP組成物成分,例如,NOWPak容器(Advanced Technology Materials,Inc.,Danbury,Conn.,USA)。Accordingly, another aspect of the invention is directed to a kit comprising an ingredient contained in one or more containers suitable for forming a composition of the invention as described above. The kit includes at least one corrosion inhibitor and at least one chelating agent contained in one or more containers for bonding with the at least one oxidant at the point of manufacture. According to another embodiment, the kit includes at least one corrosion inhibitor, abrasive, and at least one chelating agent for combining at least one oxidant at the point of manufacture. According to yet another embodiment, the kit includes at least ATA, abrasive, and glycine for binding to at least one oxidant at the point of manufacture. The container of the kit must be suitable for storing and transporting the components of the CMP composition, for example, NOWPak Container (Advanced Technology Materials, Inc., Danbury, Conn., USA).
本發明之銅CMP組成物可藉由以習知方式將CMP組成物施用至微電子裝置基板上之銅表面,而以習知方式利用於CMP操作中,且可使用習知之研磨元件諸如研磨墊、研磨帶、或其類似物,進行銅表面之研磨。The copper CMP composition of the present invention can be utilized in CMP operations in a conventional manner by applying the CMP composition to the copper surface on the substrate of the microelectronic device in a conventional manner, and conventional abrasive elements such as polishing pads can be used. Grinding tape, or the like, for grinding the copper surface.
本發明之CMP組成物可有利地使用於研磨微電子裝置基板上之銅元件之表面,而不會於經研磨的銅中發生成碟現象或其他不利的平坦化缺失,即使當在CMP加工中於整體CMP漿液組成物中及/或於銅/CMP漿液界面處存在顯著量的銅離子(例如,Cu2 + 離子)時亦然。The CMP composition of the present invention can be advantageously used to polish the surface of a copper component on a substrate of a microelectronic device without causing dishing or other unfavorable planarization defects in the ground copper, even when in CMP processing. the overall CMP slurry composition and / or in the presence of significant amounts of copper / copper interface CMP slurries ions (e.g., Cu 2 + ions) EVEN.
步驟I CMP漿液有利地於步驟I CMP製程中快速地移除銅。然而,當步驟I製程進入軟著陸及/或過度研磨期時,此快速的銅移除速率會由於在銅層表面上生成各種表面瑕疵諸如凹處、侵蝕、成碟現象等等而變得不利。Step I The CMP slurry advantageously removes copper rapidly in the Step I CMP process. However, when the step I process enters a soft landing and/or over-grinding period, this rapid copper removal rate can be detrimental due to the formation of various surface defects such as recesses, erosion, dishing, etc. on the surface of the copper layer. .
為限制在步驟I研磨步驟之軟著陸及/或過度研磨步驟期間之過度侵蝕性的CMP漿液組成物,可以連續方式稀釋本發明之步驟I CMP漿液。因此,本發明之另一具體例係關於一種使用CMP組成物於有效率且均勻地將含銅之微電子裝置基板平坦化之方法。於使用更濃的CMP組成物將整體銅層快速移除後,藉由在線(in-line)混合或直接於壓台上將CMP組成物稀釋,而形成供軟著陸及過度研磨步驟用的經稀釋之CMP組成物。稀釋介質較佳包含步驟I CMP組成物之溶劑,且可進一步包含或不包含至少一pH調整劑以改變經稀釋CMP組成物之pH,或額外的腐蝕抑制劑以改良軟著陸。亦可包含額外的氧化劑或選擇性的增強劑諸如使Ta移除速率減至最小的流變劑以促進鈍化作用。To limit the overly aggressive CMP slurry composition during the soft landing and/or over-grinding step of the step I milling step, the step I CMP slurry of the present invention can be diluted in a continuous manner. Accordingly, another embodiment of the present invention is directed to a method of planarizing a copper-containing microelectronic device substrate efficiently and uniformly using a CMP composition. After the entire copper layer is quickly removed using a more concentrated CMP composition, the CMP composition is diluted by in-line mixing or directly on the platen to form a process for the soft landing and over-grinding steps. Dilute CMP composition. The diluent medium preferably comprises a solvent of the step I CMP composition and may or may not further comprise at least one pH adjusting agent to alter the pH of the diluted CMP composition, or an additional corrosion inhibitor to improve the soft landing. Additional oxidizing agents or selective reinforcing agents such as rheological agents that minimize Ta removal rates may also be included to promote passivation.
為證實稀釋對銅腐蝕速率的效果,以逐步方式將步驟I CMP組成物稀釋兩次,且使用電化學方法測定Cu腐蝕速率。文中所定義之「Cu腐蝕速率」係相當於「靜態蝕刻速率」。舉例來說,起始的步驟I CMP組成物包含5重量% H2 O2 、6重量%甘胺酸、1重量%磨料、不同濃度的ATA、及其餘量的水。為模擬溶液中之腐蝕性銅離子的加速效應,即生成將H2 O2 分解形成高度氧化性OH自由基之Cu2 + -甘胺酸錯合物,將0.5重量%之CuSO4 .5 H2 O添加至起始的步驟I CMP組成物中。在各情況中,將包含ATA之步驟I CMP組成物與包含5重量% H2 O2 、6重量%甘胺酸、1重量%磨料、0.1重量%BTA、及其餘量之水的步驟I CMP組成物作比較,該含BTA之溶液亦包含0.5重量%之CuSO4 .5 H2 O。To confirm the effect of dilution on the corrosion rate of copper, the step I CMP composition was diluted twice in a stepwise manner and the Cu corrosion rate was determined electrochemically. The "Cu corrosion rate" defined in the text is equivalent to the "static etch rate". For example, the initial Step I CMP composition comprises 5% by weight H 2 O 2 , 6% by weight glycine, 1% by weight abrasive, different concentrations of ATA, and the balance of water. In order to simulate the accelerating effect of corrosive copper ions in the solution, a Cu 2 + -glycine complex which decomposes H 2 O 2 to form a highly oxidizing OH radical is formed, which is 0.5% by weight of CuSO 4 . 5 H 2 O was added to the initial step I CMP composition. In each case, step I CMP composition comprising ATA and step I CMP comprising 5% by weight of H 2 O 2 , 6% by weight of glycine, 1% by weight of abrasive, 0.1% by weight of BTA, and the balance of water For comparison of the composition, the BTA-containing solution also contained 0.5% by weight of CuSO 4 . 5 H 2 O.
將兩步驟I CMP組成物(以下稱為漿液1)以水逐步稀釋產生第二CMP漿液(1份漿液1對5份水;以下稱為漿液2)及第三CMP漿液(1份漿液1對50份水;以下稱為漿液3)。將經毯覆的銅晶圓浸泡於各個別漿液中,及測量以埃每分鐘為單位的Cu腐蝕速率。使用線性及對數尺度將平均Cu腐蝕速率成CMP漿液稀釋之函數作圖。The two-step I CMP composition (hereinafter referred to as slurry 1) is gradually diluted with water to produce a second CMP slurry (1 part slurry 1 to 5 parts water; hereinafter referred to as slurry 2) and a third CMP slurry (1 part slurry 1 pair) 50 parts of water; hereinafter referred to as slurry 3). The blanketed copper wafer was immersed in each of the separate slurries and the Cu corrosion rate in angstroms per minute was measured. The average Cu corrosion rate was plotted as a function of CMP slurry dilution using linear and logarithmic scales.
應注意漿液1(即最濃的CMP漿液)的連續稀釋次數並不限於前述的兩次稀釋。稀釋次數係視步驟I CMP研磨的最終期望結果而定,且其可自一次逐步稀釋變化至十次或十次以上的逐步稀釋。或者,稀釋可以連續方式達成,其中在軟著陸及/或過度研磨步驟中將稀釋溶劑連續添加至CMP漿液。在又另一種選擇中,並未將漿液1的本身稀釋,而係製備經稀釋的CMP組成物,以在使用漿液1的研磨後將乾淨、經稀釋的化學物質傳送至工具。It should be noted that the number of consecutive dilutions of the slurry 1 (i.e., the most concentrated CMP slurry) is not limited to the two dilutions described above. The number of dilutions depends on the final desired result of the step I CMP milling, and it can vary from one stepwise dilution to ten or more stepwise dilutions. Alternatively, the dilution can be achieved in a continuous manner wherein the diluent solvent is continuously added to the CMP slurry in a soft landing and/or over-grinding step. In yet another alternative, the slurry 1 itself is not diluted, but a diluted CMP composition is prepared to deliver a clean, diluted chemical to the tool after grinding with the slurry 1.
圖1及2係分別對應於具有0.1重量%之ATA濃度之步驟I CMP漿液之平均Cu腐蝕速率成CMP漿液稀釋之函數的線性及對數圖。關於其中具有ATA之漿液之圖2中之最佳擬合直線的非線性回歸產生y=14.396x- 0 . 4 8 8 1 之在腐蝕速率與漿液稀釋之間的冪次關係。Figures 1 and 2 are linear and logarithmic plots, respectively, corresponding to the average Cu corrosion rate of the step I CMP slurry having an ATA concentration of 0.1% by weight as a function of CMP slurry dilution. The nonlinear regression for the best-fit line in Figure 2 with the slurry of ATA yields a power relationship between the corrosion rate and the slurry dilution of y = 14.396x - 0 . 4 8 8 1 .
圖3及4係分別對應於具有0.8重量%之ATA濃度之步驟I CMP漿液之平均Cu腐蝕速率成CMP漿液稀釋之函數的線性及對數圖。關於其中具有ATA之漿液之圖4中之最佳擬合直線的非線性回歸產生y=10.306x- 0 . 5 0 2 4 之在腐蝕速率與漿液稀釋之間的冪次關係。Figures 3 and 4 are linear and logarithmic plots, respectively, corresponding to the average Cu corrosion rate of the step I CMP slurry having a ATA concentration of 0.8% by weight as a function of CMP slurry dilution. The nonlinear regression for the best-fit line in Figure 4 with the slurry of ATA yields a power relationship between the corrosion rate and the slurry dilution of y = 10.306x - 0 . 5 0 2 4 .
圖5及6係分別對應於具有1.2重量%之ATA濃度之步驟I CMP漿液之平均Cu腐蝕速率成CMP漿液稀釋之函數的線性及對數圖。關於其中具有ATA之漿液之圖6中之最佳擬合直線的非線性回歸產生y=8.0513x- 0 . 5 5 1 7 之在腐蝕速率與漿液稀釋之間的冪次關係。Figures 5 and 6 are linear and logarithmic plots, respectively, corresponding to the average Cu corrosion rate of the step I CMP slurry having an ATA concentration of 1.2 wt% as a function of CMP slurry dilution. The non-linear regression of the best-fit line in Figure 6 with the slurry of ATA yields a power relationship between the corrosion rate and the slurry dilution of y = 8.0513x - 0 . 5 5 1 7 .
在各例中,銅腐蝕速率隨漿液稀釋之增加而減小。此可證實在軟著陸及過度研磨步驟期間有利於減緩銅腐蝕速率,並附隨地使銅線路、通道、及/或接插頭的成碟現象及侵蝕減至最小。此外,如由回歸線之斜率所證實,與包含BTA的組成物相比,ATA隨增加之稀釋導致較低的總腐蝕速率以及更快速的腐蝕減小。In each case, the copper corrosion rate decreases as the slurry dilution increases. This confirms that it is beneficial to slow the rate of copper corrosion during the soft landing and over-grinding steps, and to minimize the dishing and erosion of copper lines, channels, and/or plugs. Furthermore, as evidenced by the slope of the regression line, ATA has a lower total corrosion rate and a faster reduction in corrosion with increasing dilution compared to compositions containing BTA.
此等在銅腐蝕速率與漿液稀釋之間的冪次關係提供一種控制在步驟I CMP研磨期間之Cu之靜態蝕刻的方式。為以有效率的蝕刻速率達成晶圓表面之可接受的平坦化,同時並有最低量的成碟現象,可在步驟I CMP研磨之軟著陸之前、在軟著陸期間及/或在過度研磨步驟期間的某些點稀釋漿液1,此係可由熟悉技藝人士容易地決定。文中所定義之「整體層」係表示被本發明之步驟I CMP組成物(例如,漿液1)快速移除的銅層,及「殘留層」係表示於移除整體層之後殘留的銅層,包括銅的過覆蓋層,其係要以較緩慢的速率移除,例如,使用漿液2、漿液3等等。藉由在CMP研磨中之適當點稀釋過度侵蝕性的漿液1,可實質上地消除研磨瑕疵諸如成碟現象及侵蝕。These power relationships between copper corrosion rate and slurry dilution provide a means of controlling the static etching of Cu during the step I CMP milling. To achieve acceptable planarization of the wafer surface at an efficient etch rate, while having a minimum amount of dishing, prior to soft landing of step I CMP, during soft landing, and/or during over-grinding Slurry 1 is diluted at certain points during the process, which can be readily determined by those skilled in the art. The "integral layer" as defined herein means a copper layer which is quickly removed by the step I CMP composition of the present invention (for example, slurry 1), and the "residual layer" means a copper layer remaining after removing the entire layer. An overcoat layer comprising copper is removed at a slower rate, for example, using Slurry 2, Slurry 3, and the like. By diluting the overly aggressive slurry 1 at the appropriate point in the CMP milling, abrasive burrs such as dishing and erosion can be substantially eliminated.
稀釋溶劑(例如,水)可基於對所選擇之漿液組成物特異的回歸方程式而於適當時間及以適當量傳送至研磨台,此係可由熟悉技藝人士容易地決定。實務上,漿液1可以連續方式稀釋,及使用Tafel或一些相當的測量法測量各組成物的Cu腐蝕速率。其後可繪出Cu腐蝕速率成漿液稀釋之函數的對數圖,及計算非線性回歸方程式。使用回歸方程式及待研磨晶圓之知識,例如,膜厚度、移除速率等等,熟悉技藝人士可決定將稀釋溶劑傳送至研磨台,以將銅之靜態蝕刻速率減緩至可使研磨瑕疵諸如成碟現象之形成減至最小之速率的適當時刻及適當量。The diluent solvent (e.g., water) can be delivered to the polishing station at an appropriate time and in an appropriate amount based on a regression equation specific to the selected slurry composition, as readily determined by those skilled in the art. In practice, Slurry 1 can be diluted in a continuous manner and the Cu corrosion rate of each composition can be measured using Tafel or some equivalent measurement. A logarithmic plot of the Cu corrosion rate as a function of slurry dilution can be plotted, and a nonlinear regression equation can be calculated. Using regression equations and knowledge of the wafer to be polished, such as film thickness, removal rate, etc., those skilled in the art can decide to transfer the dilution solvent to the polishing station to slow the static etch rate of copper to such a The appropriate time and appropriate amount of the rate at which the dish phenomenon is minimized.
本發明之CMP組成物可以連續方式稀釋,以達成銅之殘留層的實質移除,同時並使銅線路及接插頭的成碟現象及侵蝕減至最小,此係可由熟悉技藝人士容易地決定。文中所定義之「實質移除」係相當於使用步驟I CMP組成物之系列移除銅之殘留層的至少80%,至少90%為較佳,至少95%更佳,及至少99%為最佳。The CMP composition of the present invention can be diluted in a continuous manner to achieve substantial removal of the residual layer of copper while minimizing the dishing and erosion of the copper lines and plugs, as readily determined by those skilled in the art. "Substantial removal" as defined herein is equivalent to removing at least 80% of the residual layer of copper using the series of steps I CMP, at least 90% is preferred, at least 95% is better, and at least 99% is most good.
此處亦可考慮將稀釋程序自動化,其中可使研磨台與可程式化的邏輯控制(PLC)單元相連通,及將所選擇之CMP漿液的回歸方程式輸入至PLC中。可由PLC控制,而於適當的時刻將適當量的稀釋溶劑傳送至研磨台。The dilution procedure can also be considered here, in which the polishing table can be connected to a programmable logic control (PLC) unit and the regression equation of the selected CMP slurry can be input to the PLC. It can be controlled by the PLC and an appropriate amount of dilution solvent is delivered to the polishing station at the appropriate time.
於完成步驟I CMP程序後,以溶劑沖洗壓台及基板。溶劑係與文中所說明之步驟I CMP組成物中所使用者(例如,水)相同較佳。沖洗時間可在自約5秒至約30秒之範圍內,以約10秒至約20秒較佳。其後可將晶圓基板轉移至另一壓台,以於其上進行步驟II研磨。After the step I CMP procedure is completed, the platen and the substrate are rinsed with a solvent. The solvent is preferably the same as the user (e.g., water) in the step I CMP composition described herein. The rinsing time may range from about 5 seconds to about 30 seconds, preferably from about 10 seconds to about 20 seconds. Thereafter, the wafer substrate can be transferred to another press table to perform the step II polishing thereon.
本發明之特徵及優點由以下的非限制性實施例作更完整說明,其中除非另作特意說明,否則所有份數及百分比係以重量計。The features and advantages of the present invention are more fully described by the following non-limiting examples in which all parts and percentages are by weight unless otherwise specified.
進行工具錯誤腐蝕研究,以展示稀釋對於減緩經暴露銅表面之腐蝕(即蝕刻速率)的效用。將Sematech 854(TEOS)晶圓在Mirra工具上使用步驟I CMP漿液進行研磨,及於在第二壓台上完成步驟I研磨後,即於移除所有銅殘留材料後,但於將晶圓轉移至第三壓台以進行步驟II研磨之前,將工具手動調至工具錯誤條件中,其將晶圓定位於壓台間的清潔器上。在工具錯誤模式期間,將晶圓噴灑去離子水15分鐘。Tool error corrosion studies were performed to demonstrate the effectiveness of dilution to slow the corrosion of the exposed copper surface (ie, the etch rate). The Sematech 854 (TEOS) wafer was ground on the Mirra tool using the step I CMP slurry, and after the step I was polished on the second platen, after removing all copper residual material, but transferring the wafer Before the third press to perform the step II grinding, the tool is manually adjusted to the tool error condition, which positions the wafer on the cleaner between the press tables. The wafer was sprayed with deionized water for 15 minutes during the tool error mode.
於完成步驟I研磨後,晶圓表面係由被障壁層材料包圍且與提供電絕緣之介電材料隔離的銅特徵所組成。據報告包含BTA之習知之步驟I CMP漿液對於在壓台間工具錯誤噴灑期間消除經暴露銅特徵之腐蝕(即蝕刻)無效。為此,在步驟I研磨期間使用包含ATA之本發明的CMP組成物,且於壓台間工具錯誤噴灑去離子水後評估經暴露銅特徵之腐蝕。After completion of the step I polishing, the wafer surface is comprised of copper features surrounded by the barrier layer material and isolated from the electrically insulating dielectric material. It is reported that the conventional step of containing BTA I CMP slurry is ineffective for eliminating corrosion (i.e., etching) of exposed copper features during incorrect spraying of the tool between the press tables. To this end, the CMP composition of the present invention comprising ATA was used during the grinding of step I, and the corrosion of the exposed copper features was evaluated after the inter-press tool was erroneously sprayed with deionized water.
經發現利用本發明之含ATA之組成物研磨之晶圓於15分鐘的工具錯誤條件後未顯現銅特徵腐蝕的跡象,甚至當含ATA之組成物經過恒定稀釋時亦然。事實上,於工具錯誤晶圓上計算得的瑕疵數目(於AIT(KLA-Tencor)瑕疵工具上獲得)實際上較未接受手動工具錯誤條件的對照晶圓低。晶圓表面上之銅特徵的上至下(topdown)SEM影像未顯現腐蝕之跡象,其確證瑕疵的結果。It was found that wafers ground using the ATA-containing composition of the present invention showed no signs of copper characteristic corrosion after 15 minutes of tool error conditions, even when the ATA-containing composition was subjected to constant dilution. In fact, the number of turns calculated on the tool-error wafer (obtained on the AIT (KLA-Tencor) tool) is actually lower than the control wafer that does not accept the hand tool error condition. The topdown SEM image of the copper features on the wafer surface showed no signs of corrosion, confirming the results of the enthalpy.
結果顯示本發明之含ATA之組成物當經稀釋或延長沖洗時提供較習知之含BTA之組成物佳的銅腐蝕保護。The results show that the ATA-containing compositions of the present invention provide better copper corrosion protection than conventional BTA-containing compositions when diluted or extended.
雖然本發明已參照本發明之特定態樣、特徵及說明具體例說明於文中,但當明瞭本發明之效用並不因此受限,而係可延伸至涵蓋許多其他的變化、修改及另類具體例,此係熟悉本發明領域人士基於文中之揭示內容所可容易明白。相應地,應將於後文提出專利申請之本發明廣義地解釋及詮釋為包括所有在其精神及範疇內的此等變化、修改及另類具體例。Although the present invention has been described with reference to the specific aspects, features, and description of the present invention, it is understood that the utility of the present invention is not limited thereby, but may be extended to cover many other variations, modifications, and alternative embodiments. It will be readily apparent to those skilled in the art from this disclosure based on the disclosure herein. Accordingly, the invention, which is set forth in the appended claims, is to be construed broadly,
圖1係銅腐蝕速率(單位:埃每分鐘)成0.1% ATA/H2 O2 /甘胺酸漿液稀釋比(◆)及0.1% BTA/H2 O2 /甘胺酸漿液稀釋比(■)之函數的圖。Figure 1 is the copper corrosion rate (unit: angstroms per minute) to 0.1% ATA / H 2 O 2 / glycine acid slurry dilution ratio (◆) and 0.1% BTA / H 2 O 2 / glycine acid slurry dilution ratio (■ A diagram of the function of ).
圖2係說明於圖1中之銅腐蝕速率成ATA/H2 O2 /甘胺酸漿液稀釋比及BTA/H2 O2 /甘胺酸漿液稀釋比之函數的對數圖。Figure 2 is a logarithmic plot showing the copper corrosion rate in Figure 1 as a function of the ATA/H 2 O 2 /glycine slurry dilution ratio and the BTA/H 2 O 2 /glycine slurry dilution ratio.
圖3係銅腐蝕速率(單位:埃每分鐘)成0.8% ATA/H2 O2 /甘胺酸漿液稀釋比(◆)及0.1% BTA/H2 O2 /甘胺酸漿液稀釋比(■)之函數的圖。Figure 3 is the copper corrosion rate (unit: angstroms per minute) to 0.8% ATA / H 2 O 2 / glycine acid slurry dilution ratio (◆) and 0.1% BTA / H 2 O 2 / glycine acid slurry dilution ratio (■ A diagram of the function of ).
圖4係說明於圖3中之銅腐蝕速率成ATA/H2 O2 /甘胺酸漿液稀釋比及BTA/H2 O2 /甘胺酸漿液稀釋比之函數的對數圖。Figure 4 is a logarithmic plot showing the copper corrosion rate in Figure 3 as a function of the ATA/H 2 O 2 /glycine slurry dilution ratio and the BTA/H 2 O 2 /glycine slurry dilution ratio.
圖5係銅腐蝕速率(單位:埃每分鐘)成1.2% ATA/H2 O2 /甘胺酸漿液稀釋比(◆)及0.1% BTA/H2 O2 /甘胺酸漿液稀釋比(■)之函數的圖。Figure 5 is the copper corrosion rate (unit: angstroms per minute) to 1.2% ATA / H 2 O 2 / glycine acid slurry dilution ratio (◆) and 0.1% BTA / H 2 O 2 / glycine acid slurry dilution ratio (■ A diagram of the function of ).
圖6係說明於圖5中之銅腐蝕速率成ATA/H2 O2 /甘胺酸漿液稀釋比及BTA/H2 O2 /甘胺酸漿液稀釋比之函數的對數圖。Figure 6 is a logarithmic plot showing the copper corrosion rate in Figure 5 as a function of the ATA/H 2 O 2 /glycine slurry dilution ratio and the BTA/H 2 O 2 /glycine slurry dilution ratio.
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JP5802407B2 (en) | 2011-03-04 | 2015-10-28 | 三菱瓦斯化学株式会社 | Substrate processing apparatus and substrate processing method |
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US9978609B2 (en) * | 2015-04-27 | 2018-05-22 | Versum Materials Us, Llc | Low dishing copper chemical mechanical planarization |
CN110325614B (en) * | 2017-02-28 | 2022-06-28 | 富士胶片株式会社 | Polishing liquid, method for producing polishing liquid, polishing liquid stock solution container, and chemical mechanical polishing method |
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US20030036339A1 (en) * | 2001-07-16 | 2003-02-20 | Applied Materials, Inc. | Methods and compositions for chemical mechanical polishing shallow trench isolation substrates |
US6638854B2 (en) * | 1998-11-09 | 2003-10-28 | Hitachi, Ltd. | Semiconductor device and method for manufacturing the same |
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US20020111024A1 (en) * | 1996-07-25 | 2002-08-15 | Small Robert J. | Chemical mechanical polishing compositions |
US6638854B2 (en) * | 1998-11-09 | 2003-10-28 | Hitachi, Ltd. | Semiconductor device and method for manufacturing the same |
US20020005017A1 (en) * | 2000-03-31 | 2002-01-17 | Jsr Corporation | Aqueous dispersion for chemical mechanical polishing |
US20030036339A1 (en) * | 2001-07-16 | 2003-02-20 | Applied Materials, Inc. | Methods and compositions for chemical mechanical polishing shallow trench isolation substrates |
US6805812B2 (en) * | 2001-10-11 | 2004-10-19 | Cabot Microelectronics Corporation | Phosphono compound-containing polishing composition and method of using same |
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