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TWI395337B - Solar cell structure - Google Patents

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TWI395337B
TWI395337B TW98124574A TW98124574A TWI395337B TW I395337 B TWI395337 B TW I395337B TW 98124574 A TW98124574 A TW 98124574A TW 98124574 A TW98124574 A TW 98124574A TW I395337 B TWI395337 B TW I395337B
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layer
solar cell
cell structure
transparent conductive
conductive oxide
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TW98124574A
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TW201104880A (en
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Kuang Chieh Lai
Jen Hung Wang
Chun Hsiung Lu
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Nexpower Technology Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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    • Y02E10/50Photovoltaic [PV] energy

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Description

太陽能電池結構Solar cell structure

本發明係有關太陽能電池結構,尤其是該太陽能電池結構中的後透明導電氧化(Back TCO)層或介面層具有一粗糙上表面,有助於光的散射並可增加光的吸收率。The present invention relates to a solar cell structure, and in particular, a back transparent conductive oxide (Back TCO) layer or interface layer in the solar cell structure has a rough upper surface, which contributes to light scattering and increases light absorption.

一般薄膜太陽能電池具有一基板、一背電極、一主要吸收層以及一前電極。目前產業界使用之前電極材料通常具有表面突起結構,並配合高反射之金屬背電極,增加光在主要吸收層中之光補獲路徑。A typical thin film solar cell has a substrate, a back electrode, a primary absorber layer, and a front electrode. Prior to use in the industry, electrode materials generally have a surface protrusion structure and cooperate with a highly reflective metal back electrode to increase the light-recovering path of light in the main absorption layer.

參閱第一圖,習知太陽能電池結構示意圖,其中該太陽能電池1係由下而上包括一基板50、一第一反射金屬層55、一透明導電層60、一第二反射金屬層65、一半導體薄膜層70以及一前電極75,其中該第一反射金屬層55以及第二反射金屬層65皆具有不平滑上表面,而該第一反射金屬層55、透明導電層60以及第二反射金屬層65可共組成一背電極。Referring to the first figure, a schematic diagram of a conventional solar cell structure, wherein the solar cell 1 includes a substrate 50, a first reflective metal layer 55, a transparent conductive layer 60, a second reflective metal layer 65, and a bottom from top to bottom. a semiconductor thin film layer 70 and a front electrode 75, wherein the first reflective metal layer 55 and the second reflective metal layer 65 both have a non-smooth upper surface, and the first reflective metal layer 55, the transparent conductive layer 60, and the second reflective metal Layer 65 can collectively form a back electrode.

一光線L射入該太陽能電池1後可經由該第一反射金屬層55或第二反射金屬層65將光線L都反射至該半導體薄膜層70,After the light L is incident on the solar cell 1, the light L can be reflected to the semiconductor film layer 70 via the first reflective metal layer 55 or the second reflective metal layer 65.

以提升該半導體薄膜層70的光能轉換率。The light energy conversion rate of the semiconductor thin film layer 70 is increased.

參閱第二圖,習知太陽能電池結構之另一示意圖,其中該太陽能電池2係由下而上包括一背基板98、一反應單元(active body)90、一陶金屬層(cermet layer)84、一透明導電薄膜82以及一透明基板80,其中該反應單元90包含一第一吸收單元92、一穿透接面94以及一第二吸收單元96。該太陽能電池2係利用第一吸收單元92與第二吸收單元96串聯堆疊以及該穿透接面94為陶金材料(cermet)來形成第一吸收單元92與第二吸收單元96之間的光路徑,以增加光能轉換率。Referring to the second figure, another schematic diagram of a conventional solar cell structure, wherein the solar cell 2 includes a back substrate 98, an active body 90, and a cermet layer 84 from bottom to top. A transparent conductive film 82 and a transparent substrate 80, wherein the reaction unit 90 includes a first absorption unit 92, a penetration surface 94, and a second absorption unit 96. The solar cell 2 is stacked in series with the first absorption unit 92 and the second absorption unit 96 and the penetration surface 94 is a cermet to form light between the first absorption unit 92 and the second absorption unit 96. Path to increase the conversion rate of light energy.

本發明之主要目的在提供一種太陽能電池結構,該太陽能電池係由下而上包括一基板、一前透明導電氧化(Front TCO)層、一主吸收層、一背透明導電氧化層(Back TCO)以及一金屬薄膜層,其中該背透明導電氧化層具有一粗糙上表面。The main object of the present invention is to provide a solar cell structure comprising a substrate, a front transparent conductive oxide (Front TCO) layer, a main absorption layer, and a back transparent conductive oxide layer (Back TCO) from bottom to top. And a metal thin film layer, wherein the back transparent conductive oxide layer has a rough upper surface.

本發明之另一目的在提供一種太陽能電池結構,該太陽能電池係由下而上包括一基板、一前透明導電氧化層、至少一第一吸收層、至少一介面層、至少一第二吸收層、一背透明導電氧化層以及一金屬薄膜層,其中該介面層具有一粗糙上表面。Another object of the present invention is to provide a solar cell structure comprising a substrate, a front transparent conductive oxide layer, at least one first absorption layer, at least one interface layer, and at least a second absorption layer from bottom to top. a back transparent conductive oxide layer and a metal thin film layer, wherein the interface layer has a rough upper surface.

在本發明的太陽能電池結構中,由於背透明導電氧化層或介面層上具有一粗糙上表面,該粗糙上表面有助於光的散射並可增加光的吸收率,提升太陽能電池效率。In the solar cell structure of the present invention, since the back transparent conductive oxide layer or the interface layer has a rough upper surface, the rough upper surface contributes to light scattering and can increase light absorption rate, thereby improving solar cell efficiency.

以下配合圖式及元件符號對本發明之實施方式做更詳細的說明,俾使熟習該項技藝者在研讀本說明書後能據以實施。The embodiments of the present invention will be described in more detail below with reference to the drawings and the <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt;

參閱第三圖,本發明第一實施例之太陽能電池結構示意圖,並參閱第四圖,本發明之粗糙表面示意圖,該太陽能電池3係包括一基板10、一前透明導電氧化層15、一主吸收層20、一背透明導電氧化層25以及一金屬薄膜層35,而該基板10、前透明導電氧化層15、主吸收層20、背透明導電氧化層25係依序由下往上堆疊,其中該背透明導電氧化層25具有一粗糙上表面30,該粗糙上表面30可經由乾蝕刻(dry ething)處理來形成,該粗糙上表面30具有複數個凸起30a,在該等凸起30a的最高點之間皆具有一間距d,該等凸起30a中兩相鄰凸起30a之間的最低點與該等凸起30a中兩相鄰凸起30a的最高點相連線形成一夾角θ,其中該間距d為200nm以下以及該夾角θ為30度~150度,而該金屬薄膜層35則堆疊於該粗糙上表面30上。Referring to the third embodiment, a schematic diagram of a solar cell structure according to a first embodiment of the present invention, and referring to a fourth figure, a schematic diagram of a rough surface of the present invention, the solar cell 3 includes a substrate 10, a front transparent conductive oxide layer 15, and a main The absorbing layer 20, a back transparent conductive oxide layer 25 and a metal thin film layer 35, and the substrate 10, the front transparent conductive oxide layer 15, the main absorbing layer 20, and the back transparent conductive oxide layer 25 are sequentially stacked from bottom to top. Wherein the back transparent conductive oxide layer 25 has a rough upper surface 30, which can be formed by a dry ething process having a plurality of protrusions 30a at the protrusions 30a Between the highest points, there is a spacing d, and the lowest point between the two adjacent protrusions 30a of the protrusions 30a forms an angle with the line connecting the highest points of the two adjacent protrusions 30a of the protrusions 30a. θ, wherein the pitch d is 200 nm or less and the included angle θ is 30 degrees to 150 degrees, and the metal thin film layer 35 is stacked on the rough upper surface 30.

該主吸收層係包括至少一吸收層,而該至少一吸收層(圖中未顯示)可為串疊型(Tandem)太陽能電池、三接面(Triple-junction)太陽能電池以及多接面(Multi-junction)太陽能電池的其中之一。The main absorbing layer includes at least one absorbing layer, and the at least one absorbing layer (not shown) may be a tandem solar cell, a triple-junction solar cell, and a multi-junction (Multi -junction) One of the solar cells.

該前透明導電氧化層15以及背透明導電氧化層25可為氧化鋅基(ZnO-based)之材料,該基板可為玻璃基板,該乾蝕刻處理可為一氫電漿(H2 Plasma)處理,以及該金屬薄膜層35可為銀。The front transparent conductive oxide layer 15 and the back transparent conductive oxide layer 25 may be a ZnO-based material, the substrate may be a glass substrate, and the dry etching process may be a hydrogen plasma treatment (H 2 Plasma) treatment. And the metal thin film layer 35 may be silver.

參閱第五圖,本發明第二實施例之太陽能電池結構示意圖,該太陽能電池9係包括一基板10、一前透明導電氧化層15、至少一第一吸收層(如圖中元件符號22)、至少一介面層(如圖中元件符號23)、至少一第二吸收層(如圖中元件符號24)、一背透明導電氧化層25以及一金屬薄膜層35。Referring to FIG. 5, a schematic diagram of a solar cell structure according to a second embodiment of the present invention includes a substrate 10, a front transparent conductive oxide layer 15, and at least a first absorption layer (e.g., symbol 22 in the figure). At least one interface layer (e.g., component symbol 23 in the figure), at least one second absorption layer (e.g., component symbol 24 in the figure), a back transparent conductive oxide layer 25, and a metal thin film layer 35.

要注意的事,第一吸收層、介面層以及第二吸收層皆可為一層或一層以上,然而在本實施例以及第五圖中為了方便說明僅列出一層第一吸收層、一層介面層以及一層第二吸收層。It should be noted that the first absorption layer, the interface layer and the second absorption layer may each be one layer or more. However, in the present embodiment and the fifth figure, only one layer of the first absorption layer and one layer of the interface layer are listed for convenience of description. And a second absorption layer.

該基板10、前透明導電氧化層15、第一吸收層22以及介面層23係依序由下往上堆疊,其中該介面層23具有一粗糙上表面32,該粗糙上表面32可經由乾蝕刻(dry ething)處理來形成,該粗糙上表面32具有複數個凸起(圖中未顯示),在該等凸起的最高點之間皆具有一間距(圖中未顯示),該等凸起中兩相鄰凸起之間的最低點與該等凸起中兩相鄰凸起的最高點相連線形成一夾角(圖中未顯示),其中該間距為200nm以下以及該夾角為30度~150度,再於該粗糙上表面32依序由下而上堆疊該第二吸收層24、背透明導電氧化層25以及金屬薄膜層35。The substrate 10, the front transparent conductive oxide layer 15, the first absorption layer 22, and the interface layer 23 are sequentially stacked from bottom to top, wherein the interface layer 23 has a rough upper surface 32, which can be dry etched. Formed by a dry ething process having a plurality of protrusions (not shown) having a pitch (not shown) between the highest points of the protrusions, the protrusions The lowest point between two adjacent protrusions forms an angle (not shown) with the highest point of the two adjacent protrusions in the protrusions, wherein the spacing is below 200 nm and the angle is 30 degrees. The second absorbing layer 24, the back transparent conductive oxide layer 25, and the metal thin film layer 35 are sequentially stacked from bottom to top on the rough upper surface 32.

該前透明導電氧化層15以及背透明導電氧化層25可為氧化鋅基(ZnO-based)之材料,該基板可為玻璃基板,該乾蝕刻處理為一氫電漿(H2 Plasma)處理,以及該金屬薄膜層35可為銀。The front transparent conductive oxide layer 15 and the back transparent conductive oxide layer 25 may be a ZnO-based material, the substrate may be a glass substrate, and the dry etching treatment is a hydrogen plasma (H 2 Plasma) treatment. And the metal thin film layer 35 may be silver.

該第一吸收層22以及第二吸收層24皆可為I-III-VI族化合物、非晶矽(a-Si)、非晶矽鍺(SiGe)或結晶矽(uc-Si),該I-III-VI族化合物包括銅銦鎵硒(CIGS)、銅銦硒(CGS)、銅鎵硒(CIS)以及銀銦鎵硒(AIGS)吸收層的其中之一。The first absorption layer 22 and the second absorption layer 24 may each be an I-III-VI compound, an amorphous germanium (a-Si), an amorphous germanium (SiGe) or a crystalline germanium (uc-Si). The -III-VI compound includes one of copper indium gallium selenide (CIGS), copper indium selenide (CGS), copper gallium selenide (CIS), and silver indium gallium selenide (AIGS) absorber layers.

在本發明的太陽能電池結構中,係以在背透明導電氧化層或介面層上形成一粗糙上表面,該粗糙上表面有助於光的散射並可增加光的吸收率,提升太陽能電池效率。In the solar cell structure of the present invention, a rough upper surface is formed on the back transparent conductive oxide layer or the interface layer, the rough upper surface contributes to light scattering and increases light absorption rate, and improves solar cell efficiency.

1...太陽能電池1. . . Solar battery

2...太陽能電池2. . . Solar battery

3...太陽能電池3. . . Solar battery

9...太陽能電池9. . . Solar battery

10...基板10. . . Substrate

15...前透明導電氧化層15. . . Front transparent conductive oxide layer

20...主吸收層20. . . Main absorption layer

22...第一吸收層twenty two. . . First absorption layer

23...介面層twenty three. . . Interface layer

24...第二吸收層twenty four. . . Second absorption layer

25...背透明導電氧化層25. . . Back transparent conductive oxide layer

30...粗糙上表面30. . . Rough upper surface

30a...凸起30a. . . Bulge

32...粗糙上表面32. . . Rough upper surface

35...金屬薄膜層35. . . Metal film layer

50...基板50. . . Substrate

55...第一反射金屬層55. . . First reflective metal layer

60...透明導電層60. . . Transparent conductive layer

65...第二反射金屬層65. . . Second reflective metal layer

70...半導體薄膜層70. . . Semiconductor thin film layer

75...前電極75. . . Front electrode

80...透明基板80. . . Transparent substrate

82...透明導電薄膜82. . . Transparent conductive film

84...陶金屬層84. . . Ceramic metal layer

86...第一接線86. . . First wiring

90...反應單元90. . . Reaction unit

92...第一吸收單元92. . . First absorption unit

94...穿透接面94. . . Penetrating junction

96...第二吸收單元96. . . Second absorption unit

98...背基板98. . . Back substrate

99...第二接線99. . . Second wiring

L...光線L. . . Light

L1...光線L1. . . Light

d...間距d. . . spacing

θ...角度θ. . . angle

第一圖為習知太陽能電池結構示意圖。The first figure is a schematic diagram of a conventional solar cell structure.

第二圖為習知太陽能電池結構之另一示意圖。The second figure is another schematic diagram of a conventional solar cell structure.

第三圖為本發明第一實施例之太陽能電池結構示意圖。The third figure is a schematic structural view of a solar cell according to a first embodiment of the present invention.

第四圖為本發明之粗糙表面示意圖。The fourth figure is a schematic view of the rough surface of the present invention.

第五圖為本發明第二實施例之太陽能電池結構示意圖。Figure 5 is a schematic view showing the structure of a solar cell according to a second embodiment of the present invention.

3...太陽能電池3. . . Solar battery

10...基板10. . . Substrate

15...前透明導電氧化層15. . . Front transparent conductive oxide layer

20...主吸收層20. . . Main absorption layer

25...背透明導電氧化層25. . . Back transparent conductive oxide layer

30...粗糙上表面30. . . Rough upper surface

35...金屬薄膜層35. . . Metal film layer

Claims (16)

一種太陽能電池結構,包括:一基板;一前透明導電氧化層,係位於該基板上;一主吸收層,係位於該前透明導電氧化層上;一背透明導電氧化層,係位於該主吸收層上,該背透明導電氧化層具有一粗糙上表面,該粗糙上表面具有複數個凸起,在該等凸起的最高點之間皆具有一間距,該間距為200nm以下,該等凸起中兩相鄰凸起之間的最低點與該等凸起中兩相鄰凸起的最高點相連線形成一夾角,該夾角為30度~150度;以及一金屬薄膜層,係位於該背透明導電氧化層的粗糙上表面上。A solar cell structure comprising: a substrate; a front transparent conductive oxide layer on the substrate; a main absorption layer on the front transparent conductive oxide layer; and a back transparent conductive oxide layer located in the main absorption The back transparent conductive oxide layer has a rough upper surface, the rough upper surface having a plurality of protrusions, and a pitch between the highest points of the protrusions, the pitch being 200 nm or less, the protrusions The lowest point between two adjacent protrusions forms an angle with the highest point of the two adjacent protrusions of the protrusions, the angle is 30 degrees to 150 degrees; and a metal film layer is located The back transparent conductive oxide layer is on the rough upper surface. 依據申請專利範圍第1項所述之太陽能電池結構,其中該基板為玻璃基板。The solar cell structure according to claim 1, wherein the substrate is a glass substrate. 依據申請專利範圍第1項所述之太陽能電池結構,其中該前透明導電氧化層為氧化鋅基(ZnO-based)之材料。The solar cell structure according to claim 1, wherein the front transparent conductive oxide layer is a ZnO-based material. 依據申請專利範圍第1項所述之太陽能電池結構,其中該背透明導電氧化層為氧化鋅基(ZnO-based)之材料。The solar cell structure according to claim 1, wherein the back transparent conductive oxide layer is a ZnO-based material. 依據申請專利範圍第1項所述之太陽能電池結構,其中該金屬薄膜層為銀。The solar cell structure according to claim 1, wherein the metal thin film layer is silver. 依據申請專利範圍第1項所述之太陽能電池結構,其中該主吸收層係包括至少一吸收層,該至少一吸收層為串疊型(Tandem)太陽能電池、三接面(Triple-junction)太陽能電池以及多接面(Multi-junction)太陽能電池的其中之一。The solar cell structure according to claim 1, wherein the main absorption layer comprises at least one absorption layer, and the at least one absorption layer is Tandem solar cell, triple-junction solar energy. One of the batteries and multi-junction solar cells. 一種太陽能電池結構,包括:一基板;一前透明導電氧化層,係位於該基板上;至少一第一吸收層,係位於該前透明導電氧化層上;至少一介面層,係位於該至少一第一吸收層上,該至少一介面層中的每一介面層皆具有一粗糙上表面,該粗糙上表面具有複數個凸起,在該等凸起的最高點之間皆具有一間距,該間距為200nm以下,該等凸起中兩相鄰凸起之間的最低點與該等凸起中兩相鄰凸起的最高點相連線形成一夾角,該夾角為30度~150度;至少一第二吸收層,係位於該至少一介面層的粗糙上表面上;一背透明導電氧化層,係位於該至少一第二吸收層上,以及一金屬薄膜層,係位於該背透明導電氧化層上。A solar cell structure comprising: a substrate; a front transparent conductive oxide layer on the substrate; at least one first absorption layer on the front transparent conductive oxide layer; at least one interface layer is located in the at least one Each of the at least one interface layer has a rough upper surface on the first absorbing layer, the rough upper surface having a plurality of protrusions, and a spacing between the highest points of the protrusions, The pitch is 200 nm or less, and the lowest point between two adjacent protrusions of the protrusions forms an angle with the line connecting the highest points of the two adjacent protrusions of the protrusions, and the angle is 30 degrees to 150 degrees; At least one second absorbing layer is disposed on the rough upper surface of the at least one interface layer; a back transparent conductive oxide layer is disposed on the at least one second absorbing layer, and a metal film layer is disposed on the back transparent conductive layer On the oxide layer. 依據申請專利範圍第7項所述之太陽能電池結構,其中該基板為玻璃基板。The solar cell structure according to claim 7, wherein the substrate is a glass substrate. 依據申請專利範圍第7項所述之太陽能電池結構,其中該前透明導電氧化層為氧化鋅基(ZnO-based)之材料。The solar cell structure according to claim 7, wherein the front transparent conductive oxide layer is a ZnO-based material. 依據申請專利範圍第7項所述之太陽能電池結構,其中該至少一第一吸收層為一I-III-VI族化合物,該I-III-VI族化合物包括銅銦鎵硒(CIGS)、銅銦硒(CGS)、銅鎵硒(CIS)以及銀銦鎵硒(AIGS)的其中之一。The solar cell structure according to claim 7, wherein the at least one first absorption layer is an I-III-VI compound, and the I-III-VI compound comprises copper indium gallium selenide (CIGS), copper. One of indium selenium (CGS), copper gallium selenide (CIS), and silver indium gallium selenide (AIGS). 依據申請專利範圍第7項所述之太陽能電池結構,其中該至少一第一吸收層為非晶矽(a-Si)吸收層。The solar cell structure according to claim 7, wherein the at least one first absorption layer is an amorphous germanium (a-Si) absorption layer. 依據申請專利範圍第7項所述之太陽能電池結構,其中該背透明導電氧化層為氧化鋅基(ZnO-based)之材料。The solar cell structure according to claim 7, wherein the back transparent conductive oxide layer is a ZnO-based material. 依據申請專利範圍第7項所述之太陽能電池結構,其中該至少一第二吸收層為一I-III-VI族化合物,該I-III-VI族化合物包括銅銦鎵硒(CIGS)、銅銦硒(CGS)、銅鎵硒(CIS)以及銀銦鎵硒(AIGS)吸收層的其中之一。The solar cell structure according to claim 7, wherein the at least one second absorption layer is an I-III-VI compound, and the I-III-VI compound comprises copper indium gallium selenide (CIGS), copper. One of indium selenide (CGS), copper gallium selenide (CIS), and silver indium gallium selenide (AIGS) absorber layers. 依據申請專利範圍第7項所述之太陽能電池結構,其中該至少一第二吸收層為非晶矽(a-Si)、非晶矽鍺(SiGe)或結晶矽(uc-Si)吸收層。The solar cell structure according to claim 7, wherein the at least one second absorption layer is an amorphous germanium (a-Si), amorphous germanium (SiGe) or crystalline germanium (uc-Si) absorber layer. 依據申請專利範圍第7項所述之太陽能電池結構,其中該金屬薄膜層為銀。The solar cell structure according to claim 7, wherein the metal thin film layer is silver. 依據申請專利範圍第7項所述之太陽能電池結構,其中該至少一介面層為氧化鋅基(ZnO-based)之材料。The solar cell structure according to claim 7, wherein the at least one interface layer is a ZnO-based material.
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