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TWI357451B
TWI357451B TW095141170A TW95141170A TWI357451B TW I357451 B TWI357451 B TW I357451B TW 095141170 A TW095141170 A TW 095141170A TW 95141170 A TW95141170 A TW 95141170A TW I357451 B TWI357451 B TW I357451B
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Taiwan
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fiber
elastic
fiber layer
fibers
elastic fiber
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TW095141170A
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Chinese (zh)
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TW200718814A (en
Inventor
Takeshi Miyamura
Hideyuki Kobayashi
Tetsuya Masuki
Koji Kanazawa
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Kao Corp
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Publication of TWI357451B publication Critical patent/TWI357451B/zh

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Description

1357451 九、發明說明: 【發明所屬之技術領域】 本發明係關於伸縮性不織布。1357451 IX. DESCRIPTION OF THE INVENTION: TECHNICAL FIELD OF THE INVENTION The present invention relates to a stretchable nonwoven fabric.

【先前技術J 現已知有各種含有由聚烯烴系共聚物所構成之纖維、具 有伸縮性之不織布。例如於jp 2003_49352A中,揭示有由 含有丙烯-α-烯烴無規共聚物之纖維所構成之伸縮性不織 布。該丙烯-α-烯烴無規共聚物係利用茂金屬觸媒進行聚合 反應而成者,其中α_烯烴之含量為2〜23莫耳%。該不織布 藉由實施加熱處理而表現出伸縮性。即,上述含有丙烯_α_ 烯烴無規共聚物之纖維並非其自身具有彈性者。因此,該 不織布之伸縮特性並不充分。 於评2003-53 894八中,揭示有於包含由乙烯_〇1_烯烴共聚 物所構成之聚烯烴系彈性體之熔喷不織布的一面上設置有 聚胺酯不織布,並且於另一面上設置有由聚對苯二甲酸乙 二醇醋長纖維所構成之圓編織物,且將該等進行壓光處理 而接合之積層體》該乙烯_α_烯烴共聚物之密度為〇·9〇 g/cm3以上,α_烯烴含量為8〜25莫耳%。使該積層體伸長後 之收縮性並非充分。 作為使用乙烯-α-烯烴共聚物之伸縮性不織布,本申請 人於先前已提出有一種伸縮性不織布,其包含由結晶性聚 丙烯所構成之硬彈性成分作為第i成分、以熱可塑性彈性 體作為第2成分,且以第1成分作為鞘、以第2成分作為芯 的芯鞘型伸縮彈性複合纖維,且熱可塑性彈性體係由使用 116128.doc 9· 1357451 茂金屬觸媒所製造$ 7 # .„ 该不織布之伸縮性良好,又且有布様 【發明内容】*伸、㈣更面之不織布。 因此’本發明之目的在 m 在於美供一種以伸縮性為代表的各 種特性更為提昇之伸縮性不織布。 本發明係藉由提供以下伸縮性不織布而達成上述目的:[Prior Art J A variety of non-woven fabrics comprising fibers composed of a polyolefin-based copolymer and having elasticity are known. For example, in JP-A-2003-49352 A, a stretchable nonwoven fabric composed of a fiber containing a propylene-α-olefin random copolymer is disclosed. The propylene-α-olefin random copolymer is obtained by polymerization using a metallocene catalyst, wherein the content of the α-olefin is 2 to 23 mol%. This nonwoven fabric exhibits stretchability by performing heat treatment. That is, the fiber containing the propylene-α-olefin random copolymer is not inherently elastic. Therefore, the stretch characteristics of the nonwoven fabric are not sufficient. In a review of 2003-53 894, it is disclosed that a polyester non-woven fabric is provided on one side of a melt-blown nonwoven fabric comprising a polyolefin-based elastomer composed of an ethylene-〇1-olefin copolymer, and is provided on the other side. a circular braid composed of long fibers of polyethylene terephthalate vinegar, and the laminated body obtained by calendering and bonding, the density of the ethylene_α-olefin copolymer is 〇·9〇g/cm3 Above, the α-olefin content is 8 to 25 mol%. The shrinkage after stretching the laminate is not sufficient. As a stretchable nonwoven fabric using an ethylene-α-olefin copolymer, the applicant has previously proposed a stretchable nonwoven fabric comprising a hard elastic component composed of crystalline polypropylene as an i-th component, and a thermoplastic elastomer. The second component is a core-sheath type stretch elastic composite fiber having a first component as a sheath and a second component as a core, and the thermoplastic elastic system is made of a metallocene catalyst of 116128.doc 9·1357451. .„ The non-woven fabric has good stretchability, and there are fabrics. [Invention] *Extension, (4) More non-woven fabrics. Therefore, the purpose of the present invention is to provide a variety of features represented by stretchability. The stretchable non-woven fabric. The present invention achieves the above object by providing the following stretchable nonwoven fabric:

於彈性纖維層之至少一面上設置有實質非彈性之非彈性纖 維層;該彈性纖維層中所含彈性纖維之構成樹脂,含有以 稀作為主體之聚烯烴系彈性體;該聚烯烴系彈性體之丙 烯含有率為80〜90重量%、其密度為〇 855〜〇 88〇。 【實施方式】 以下,根據本發明之較佳實施形態,一面參照圖式一面 說明本發明。圖1表示本發明之伸縮性不織布之一實施形 態中的剖面構造之模式圖。本實施形態之伸縮性不織布 1〇係於彈性纖維層1之兩面上積層有相同或不同的實質 非彈性之非彈性纖維層2、3而構成。 彈性纖維層1係具有彈性的纖維之集合體。然而,只要 不損害彈性纖維層1之伸縮彈性,則亦可含有少量非彈性 纖維。作為彈性纖維層i中所含有之彈性纖維之構成樹 脂’於本實施形態中係使用含有特定聚稀烴系彈性體者。 該聚烯烴系彈性體,其特徵為含有特定量的丙烯且係低密 度。 本實施形態中所使用聚烯烴系彈性體係以丙烯為主體 116128.doc 1357451 者,即係丙烯-α,烴共聚物。該聚烯烴系彈性體之丙稀人 有率為80〜9〇重晉οχ。7 m us. , 3 罝 又,象烯烴糸彈性體之密产 0.855〜0.880 gW。該範圍之丙埽含有率與先前使用^ 丙烤系彈性體之丙稀含有率相比,為較低程度,又 圍之密度與先前使用的聚丙烯系彈性體之密度相比,:: 低程度。即,本實施形態中所使用之聚烯烴系彈性體之特 ==烯含有率及低密度,使用含有具如此特 欲的輯te系彈性體作為構成樹脂之彈性纖維,使得 f形態之伸縮性不織布之伸縮特性與先前者相比較更為提 尤其’因上述㈣烴㈣性體具有低丙稀含有率及低密 度,故將彈性纖維進行溶融紡絲時不易引起斷絲,因而可 容易地製造細徑之連續纖維。可將彈性纖維製成細徑,之 對提高伸縮特性大有益處。可將彈性纖維製成連續纖維 (細。絲)’亦對提高伸縮特性.大有益處。又,因上述聚稀煙 糸彈性體具有低丙稀含有率及低密度,故彈性纖維層^ 非彈性纖維廣2、3之融著性變高,又彈性纖維自身的操作 性⑽如難以膠著等)亦變良好。進而亦可抑制伸縮性不織 布1〇表面之起毛。而且,彈性纖維自身之拉伸強度變大, 進而伸縮性不織布之拉伸強度亦變大。就該等觀點而古, 若將聚烯烴系彈性體之丙烯含有率設為8〇〜9〇重量%、尤 其是82〜88重量%,則上述各特性會進一步提昇里將0聚稀 烴系彈性體之密度設為0.855〜〇.88〇 g/cm3、尤其是 0.860〜0.870 g/cm3,亦具有同樣效果。 疋 116128.doc 1357451 聚烯烴系彈性體中之丙烯含有率,可依以下方法進^ , 定。對聚烯烴系彈性體進行!3C_NMR測定。根據所獲得之1 NMR光譜,算出丙烯與其它α_烯烴成分之重量比。::之 將丙烯之重量比換算成100%而得者設為丙烯含有率。’ 又,聚烯烴系彈性體之密度,可依據JIS_K7U2之c法(浮 沈法)進行測定。再者,測定密度之環境為2代、5二 RH,浸潤液係使用乙醇/蒸餾水。 。 聚烯烴系彈性體之聚合方法並無特別限制,但若使Μ 金屬觸媒作為聚合觸媒,則所獲得之聚烯烴系彈性體成為 均質者’故為較佳。作為使用茂金屬觸媒之情形時之聚合 法’可使用以下方法:使用惰性溶劑之漿料法、不使用溶 劑之氣相法、使用單體作為溶劑之本體聚合法等。茂金屬 觸媒,係將以含有兀電子系的環戊二烯基或經取代環戊二 烯基等的不飽和環狀化合物夾住鈦、锆、铪等過渡金屬之 構造的化合物之茂金屬、與鋁化合物等助觸媒組合而成 者。作為茂金屬(metallocene),例如可列舉:二茂鈦 (titanocene)、二茂锆(zirc〇n〇cene)等。作為鋁化合物例 如可列舉·烷基鋁氧烷、烷基鋁、齒化鋁、烷基鹵化鋁 等。 聚烯烴系彈性體之熔融流動速率(MFR)為2〜350 g/10 mm尤其為20〜200 g/i〇 min,此就於使彈性纖維進行熔 融紡絲時更難以產生斷絲、從而可容易地製造更細徑的連 、貝纖維方面而言為較好。MFR可依據ASTM D-1238進行測 疋。再者,其測定條件為23(rc、荷重2 l6 116128.doc 1357451 聚烯烴系彈性體之轉熱量值A較好的是2〜2〇㈣邮、 尤其好的是4〜18 m!/mg’且炫解熱量值b較好的是Μ#a substantially inelastic non-elastic fiber layer is disposed on at least one side of the elastic fiber layer; the constituent resin of the elastic fiber contained in the elastic fiber layer contains a polyolefin-based elastomer mainly composed of thinning; the polyolefin-based elastomer The propylene content is 80 to 90% by weight, and the density thereof is 〇855~〇88〇. [Embodiment] Hereinafter, the present invention will be described with reference to the drawings in accordance with preferred embodiments of the invention. Fig. 1 is a schematic view showing a cross-sectional structure in an embodiment of the stretchable nonwoven fabric of the present invention. The stretchable nonwoven fabric 1 of the present embodiment is formed by laminating the same or different substantially inelastic non-elastic fiber layers 2 and 3 on both surfaces of the elastic fiber layer 1. The elastic fiber layer 1 is an aggregate of fibers having elasticity. However, a small amount of inelastic fibers may be contained as long as the elastic elasticity of the elastic fiber layer 1 is not impaired. The constituent resin of the elastic fiber contained in the elastic fiber layer i is used in the present embodiment as a polymer containing a specific polyolefin-based elastomer. The polyolefin-based elastomer is characterized by containing a specific amount of propylene and having a low density. The polyolefin-based elastic system used in the present embodiment is propylene-α, a hydrocarbon copolymer mainly composed of propylene 116128.doc 1357451. The polyolefin-based elastomer has a propylene-producing rate of 80 to 9 〇. 7 m us. , 3 罝 Also, the dense production of olefin 糸 elastomer is 0.855~0.880 gW. The range of the content of propylene in this range is lower than the propylene content of the previously used propylene-based elastomer, and the density is compared with the density of the previously used polypropylene-based elastomer:: low degree. In other words, in the polyolefin-based elastomer used in the present embodiment, the polyene content and the low density of the polyolefin-based elastomer are used as the elastic fibers constituting the resin, and the stretchability of the f-form is used. The stretchability of the non-woven fabric is more inferior than that of the former. In particular, since the (four) hydrocarbon (tetra) body has a low propylene content and a low density, the elastic fiber is less likely to cause breakage during melt spinning, and thus can be easily manufactured. Continuous fibers of small diameter. The elastic fiber can be made into a small diameter, which is advantageous for improving the stretchability. The elastic fiber can be made into a continuous fiber (fine wire) which is also advantageous for improving the stretchability. Moreover, since the polythene niobium elastomer has a low propylene content and a low density, the elastic fiber layer is inelastic, and the flexibility of the elastic fiber itself is high, and the operability of the elastic fiber itself (10) is difficult to bond. Etc.) also became good. Further, it is also possible to suppress fuzzing of the surface of the stretchable nonwoven fabric. Further, the tensile strength of the elastic fiber itself is increased, and the tensile strength of the stretchable nonwoven fabric is also increased. From these viewpoints, if the propylene content of the polyolefin-based elastomer is 8 〇 to 9 〇 by weight, particularly 82 to 88% by weight, the above characteristics further enhance the olefinic hydrocarbon system. The density of the elastomer is set to 0.855 to 〇.88〇g/cm3, especially 0.860 to 0.870 g/cm3, which has the same effect.疋 116128.doc 1357451 The propylene content in the polyolefin elastomer can be determined by the following method. For polyolefin elastomers! 3C_NMR measurement. The weight ratio of propylene to other α-olefin components was calculated from the obtained 1 NMR spectrum. :: The propylene content ratio was determined by converting the weight ratio of propylene to 100%. Further, the density of the polyolefin-based elastomer can be measured in accordance with the c method (floating method) of JIS_K7U2. Further, the environment for measuring the density was 2 generations, 5 2 RH, and the infiltration liquid was ethanol/distilled water. . The polymerization method of the polyolefin-based elastomer is not particularly limited. However, if the ruthenium-based metal catalyst is used as a polymerization catalyst, the obtained polyolefin-based elastomer becomes homogeneous. As the polymerization method in the case of using a metallocene catalyst, the following methods can be used: a slurry method using an inert solvent, a vapor phase method using no solvent, a bulk polymerization method using a monomer as a solvent, and the like. The metallocene catalyst is a metallocene of a compound having a structure in which a transition metal such as titanium, zirconium or hafnium is sandwiched between an unsaturated cyclic compound containing a cyclopentadienyl group or a substituted cyclopentadienyl group of a fluorene electron system. It is combined with a catalyst such as an aluminum compound. Examples of the metallocene include titanocene, zirconium-nitrene, and the like. Examples of the aluminum compound include an alkyl aluminoxane, an alkyl aluminum, a toothed aluminum, and an alkyl aluminum halide. The melt flow rate (MFR) of the polyolefin-based elastomer is 2 to 350 g/10 mm, especially 20 to 200 g/i 〇 min, which makes it more difficult to cause the broken yarn when the elastic fiber is melt-spun, thereby being It is preferable to easily produce a finer diameter of the continuous and shell fibers. MFR can be measured in accordance with ASTM D-1238. Furthermore, the measurement condition is 23 (rc, load 2 l6 116128.doc 1357451 The heat transfer value A of the polyolefin-based elastomer is preferably 2 to 2 〇 (four), particularly preferably 4 to 18 m!/mg 'And dazzling calorific value b is better Μ#

、尤其妤的是13〜22 mJ/mge若各熔解熱量值在上述 範圍内,則可-面適度保持拉伸強度一面提昇伸縮性,且 炼融紡絲性變佳’故為較好。各炫解熱量值,係以示差掃 描熱量測定(DSC)而求得。熔解熱量值八可以如下方法求 得:-面以UTC/分進行升溫一面獲得DSc曲線,由其於 160〜i65t:處顯示出之熱吸收峰中之熱量 量值B可以如下方法求得:.一面以阶/分升溫—面^ DSC曲線’由其於4〇〜6(rc處所顯示出之熱吸收峰中之熱 量與熔解熱量值A之和而求得。 作為與丙烯進行共聚合之α_烯烴,可列舉碳數2或4〜Μ 之cx-烯烴》例如可列舉:乙烯、丨_丁烯、卜戊烯、弘甲基-1· 丁烯、1-己烯、3·甲基小戊烯、4_甲基+戊烯、二庚 烯、1-辛烯、丨-壬烯、i•癸稀、卜十二烯、丨_十四稀、丨_十 /、烯1十八婦、二十婦等。該等α-烯烴,可使用一種 或將兩種以上組合使用。該等α一烯烴中’尤其好的是使用 乙烯1 丁烯。較好的是將α-烯烴聚合於兩末端嵌段(末端 嵌段分子量5〇〇〇以上)以外之處而成者。 聚烯烴系彈性體之重量平均分子量較好的是 140’000〜280,〇〇〇、尤其好的是 15〇 〇〇〇〜24〇 〇〇〇。 彈性纖維層1中所含有之彈性纖維,作為其樹脂成分, 可僅由上述聚烯烴系彈性體構成,或者亦可含有上述聚烯 烴系彈性體及其它樹脂而構成。於彈性纖維含有上述聚烯 116128.doc 1357451 !系彈性體及其它樹脂之情形時’彈性纖維中之聚烯烴系 彈t生體合里,較好的是1〇〜99重量%、尤其好的是〜8〇重 量%。 於彈性纖維含有上述聚烯烴系彈性體及其它樹脂之情形 時,作為其它樹脂,例如可使用橡膠,或者以SBS、sis、 SEBS、SEPS等苯乙烯系彈性體,聚酯系彈性體,聚胺醋 系彈性體等熱可塑性彈性體作為原料之樹脂。該等亦可將 兩種以上組合使用。 上述聚烯烴系彈性體,因具有上述之丙烯含有率及密 度,故即使將其單獨進行熔融紡絲其紡絲性亦非常好。因 此’不必併用其它樹脂以提昇紡絲性。若併用其它樹脂, 貝J有可自b損害聚烯烴系彈性體本來所具有的伸縮性。即, 彈性纖維層1中所含彈性纖維,作為樹脂成分,尤其好的 是由上述聚烯烴系彈性體所構成。 作為彈性纖維之纖維形態,可列舉:(甲)由上述聚稀煙 系彈性體單獨構成或由該彈性體與其它樹脂的摻合物所構 成之單獨纖維,(乙)以上述聚烯烴系彈性體、及其它樹脂 作為構成樹脂之芯鞘型或並行型複合纖維等。就上述各種 觀點而言’尤其好的是使用由上述聚埽烴系彈性體單獨構 成之單獨纖維。 彈性纖維層1,係具有可伸長且在解除拉伸力時收縮之 性質者。將彈性纖維層1至少沿與面平行的一方向上將其 1 00%伸長後再收縮時之殘餘變形,較好的是20%以下、尤 其好的是I 0%以下。該值較好的是至少沿MD方向及CD方 I16I28.doc 1357451 向之任-方向上滿足要求 求。 尺紆的疋於兩方向上滿足要 彈性纖維層1,孫$古 、 的敏维之▲…的纖維之集合體。具有彈性 的纖維之成形方法,Y丨 . 出,以埶π你, .將熔融樹脂自喷嘴孔中擠 變細之熔喷日伸長,藉此使纖維 樹r進行Μ 機械拉伸機將半㈣狀態的 樹月日進仃延伸之紡黏法(sPunb〇nd)。χw blown)之特殊方m d)又,作為熔喷法(meu ...,.. 於炫喷法中組合入紡黏法之紡絲 噴法(spinning b丨。wn)。 又’彈性纖維層丨可獲得為由具有彈 織物網或不織布之形態。例如可為藉由紡喷法= =等:形成之織物網或不織布。尤其好的是:以紡喷 法獲付之織物網。 吐::法申使用如下之紡絲模頭:其中,在熔融聚合物 之喷嘴的前端附近,以上述喷嘴為中心相對設置有- 對熱風喷出部,為並丁 ..玫+、, 1上述喷嘴為中心相對設置有 一對冷風喷出部。若藉由钫 门一一 ②错由紡絲噴法’則可連續進行利用熱 唄之伸長、及利用冷風之冷延伸,因而具有可 容易地進行伸縮性纖維的成形之優點。又,因纖維不會變 得過於緊密、可成形為類似 々頰似妞纖維大小之伸縮性纖維,故 亦具有獲得通氣性高的不織布之優點。進而,若藉由紡喷 法則可獲仔連續長絲之織物網。連續長絲之織物網與短 纖維之織物網相比較,於高度伸長時難以產生斷裂、易表 現出彈性,因此於本實施形態中極為有利。 116128.doc •12- 1357451 作為紡絲噴法中所使用之紡絲模頭,例如可使用us 5098636A之圖2中所示者、或JP 3335949B2之圖j至圖中3 所示者。 非彈性纖維層2、3具有伸長性,但係實質上非彈性者。 此處所謂伸長性,可為以下任一情形:構成纖維自身伸長 之情形;及,即使構成纖維自身並不伸長,但於纖維之間 的節點處經熱熔著的兩纖維彼此分離,藉由纖維之間的熱 熔著使得由複數條纖維等所形成的立體構造產生結構性變 化或者構成纖維破碎,從而導致纖維層整體伸長之情形。 作為構成非彈性纖維層2、3之纖維,可列舉:由聚乙烯 (ΡΕ)、聚丙烯(ΡΡ)、聚酯(ρΕΤ或ρΒΤ)、聚醯胺等所構成之 纖維等。構成非彈性纖維層2、3之纖維,可為短纖維亦可 為長纖維’可為親水性亦可為斥水性。又,亦可使用芯勒 型或並列型之複合纖維、分割纖維、異型斷面纖維、捲曲 纖維、熱收縮纖維等。該等纖維,可單獨使用—種或者將 兩種以上組合使用。非彈性纖維層2、3,可為連續長絲或 短纖維之織物網或不織布。就可形成具有一定厚度之大體 積非彈性纖維層2、3而言,以短纖維之織物網為尤佳。2 個非彈性纖維層2、3 ’關於其構成纖維的材料、基重、厚 度等’可相同亦可不同。於芯勒型複合纖維之情形時,芯 較好的疋ΡΕΤ、ΡΡ,鞍較好的是低熔點PET、ρρ、ΡΕ。从 使用該等複合纖維,則其與含有㈣烴系彈性體的彈性= 維層的構成纖維間之熱炫著會增強而難以產生層剝離,就 此而言為尤佳。 H6128.doc •13- l^y/451 2個非彈性纖維層2、3中至少一個之厚 性纖維層1之厚度的倍、尤其好的是h5〜5:的:彈 方面,關於基重,較好的是彈性纖維層之:: 非彈性纖維層2、3中至少-個之基重。換言之,:2個 是,非彈性纖維層亦較彈性纖維層更厚’且基重較 厚:與基重形成如此關係、’故非彈性纖維層與彈性纖維層In particular, when the calorific value of each of the melted heat is within the above range of 13 to 22 mJ/mge, the stretchability can be maintained while maintaining the tensile strength, and the melt spinning property is improved. The amount of heat dissipation is determined by differential scanning calorimetry (DSC). The calorific value of heat can be obtained by the following method: - The surface is heated at UTC/min. The DSc curve is obtained, and the amount B of heat in the heat absorption peak displayed at 160 to i65t: can be obtained as follows: One side is heated in steps/minutes. The surface of the DSC curve is obtained from the sum of the heat in the heat absorption peak shown in rc and the heat value A of the melting heat. The olefin may, for example, be a Cx-olefin having 2 or 4 to 碳, and examples thereof include ethylene, oxime-butene, pentene, hongmethyl-1·butene, 1-hexene, and 3-methyl group. Pentene, 4-methyl+pentene, diheptene, 1-octene, decene-decene, i•thracene, dodecene, 丨_fourteen, 丨_十/, ene VIII, twentieth, etc. These α-olefins may be used alone or in combination of two or more. Among the α-olefins, it is particularly preferable to use ethylene 1 butene. Preferably, the α-olefin is used. The polymerization is carried out at a position other than the terminal block (the molecular weight of the terminal block is 5 Å or more). The weight average molecular weight of the polyolefin elastomer is preferably 140'000 to 280, 〇〇 In particular, the elastic fiber contained in the elastic fiber layer 1 may be composed only of the above-mentioned polyolefin-based elastomer as the resin component, or may contain the above-mentioned poly The olefin-based elastomer and other resins are used. When the elastic fiber contains the above-mentioned polyolefin 116128.doc 1357451-based elastomer and other resins, the polyolefin-based elastomer in the elastic fiber is preferably 1 to 99% by weight, particularly preferably 8% by weight. When the elastic fiber contains the above polyolefin-based elastomer and other resins, as the other resin, for example, rubber may be used, or SBS, sis, SEBS may be used. And a thermoplastic elastomer such as a styrene elastomer such as SEPS, a polyester elastomer, or a polyurethane elastomer, or a thermoplastic resin such as a polyacetamide elastomer. These may be used in combination of two or more kinds. Since it has the above-mentioned propylene content rate and density, even if it is melt-spun separately, the spinnability is very good. Therefore, it is not necessary to use other resins in combination to improve the spinnability. The shell J may have a stretchability inherently in the polyolefin elastomer. That is, the elastic fiber contained in the elastic fiber layer 1 is preferably a resin component, and is preferably composed of the above polyolefin elastomer. The fiber form of the elastic fiber may be, for example, a single fiber composed of the above-mentioned poly-smoke-type elastomer alone or a blend of the elastomer and another resin, and (b) the above-mentioned polyolefin-based elastomer. Further, the other resin is a core-sheath type or a parallel type composite fiber constituting the resin. From the above various viewpoints, it is particularly preferable to use a single fiber composed of the above-mentioned polyalkylene-based elastomer alone. It has the property of being stretchable and shrinking when the tensile force is released. The elastic fiber layer 1 is preferably deformed by stretching at least 100% in the direction parallel to the surface and then shrinking, preferably 20% or less, particularly preferably I0% or less. Preferably, the value satisfies at least the MD direction and the CD side I16I28.doc 1357451. The 疋 of the 纡 满足 满足 满足 满足 满足 满足 满足 满足 满足 满足 满足 满足 满足 满足 弹性 弹性 弹性 弹性 弹性 弹性 弹性 弹性 弹性 弹性 弹性 弹性 弹性 弹性 弹性 弹性The forming method of the elastic fiber, Y丨., 埶π你, The melted resin is extruded from the nozzle hole to be thinned by the melt-blown day elongation, thereby making the fiber tree r Μ mechanical stretching machine will be half (four) The state of the tree is carried out by the sPunb〇nd method.特殊w blown) special square md), as a melt-blown method (meu ...,.. in the dazzle spray method combined into the spinning method of spinning method (spinning b丨. wn). Also 'elastic fiber layer The crucible may be obtained in the form of a woven fabric or a non-woven fabric, for example, a fabric web or a non-woven fabric formed by a spinning method = =, etc. Particularly preferred is a fabric web obtained by a spunlace method. The method uses a spinning die in which: in the vicinity of the front end of the nozzle of the molten polymer, the hot air ejecting portion is disposed opposite to the nozzle, and the nozzle is the same. A pair of cold air ejecting portions are provided opposite to the center. If the spun yarn is sprayed by the twisting door, the elongating by the enthalpy and the cold stretching by the cold air can be continuously performed, so that the stretching can be easily performed. The advantage of the formation of the fiber. Moreover, since the fiber does not become too tight and can be formed into a stretchable fiber similar to the size of the cheek-like fiber, it also has the advantage of obtaining a non-woven fabric having high air permeability. The textile method of continuous filaments can be obtained by the spinning and spraying method. Compared with the fabric web of short fibers, the continuous filament fabric web is less likely to be broken at a high elongation and is easy to exhibit elasticity, and thus is extremely advantageous in this embodiment. 116128.doc • 12- 1357451 As a spinning method The spinning die used in the present invention can be, for example, those shown in Fig. 2 of us 5098636A or Fig. J to Fig. 3 of JP 3335949B2. The inelastic fiber layers 2, 3 are extensible but substantially The above-mentioned extensibility may be any of the following cases: the case where the fibers themselves are elongated; and the two fibers which are thermally fused at the joint between the fibers even if the constituent fibers themselves are not elongated. Separated from each other, the heat-melting between the fibers causes a structural change or a fiber breakage of the three-dimensional structure formed by a plurality of fibers or the like, thereby causing the fiber layer to be entirely elongated. As the constituent non-elastic fiber layers 2, 3 Examples of the fiber include fibers composed of polyethylene (polyethylene), polypropylene (poly), polyester (ρΕΤ or ρΒΤ), polydecylamine, etc. The fibers constituting the inelastic fiber layers 2 and 3 may be used. The short fibers may be long fibers, which may be hydrophilic or water repellent. Further, a core-type or side-by-side type composite fiber, a split fiber, a profiled fiber, a crimped fiber, a heat shrinkable fiber, or the like may be used. The fibers may be used singly or in combination of two or more. The non-elastic fiber layers 2, 3 may be a continuous or short-fiber fabric or non-woven fabric to form a large-volume non-elastic fiber having a certain thickness. For the layers 2 and 3, a fabric web of short fibers is preferred. The two non-elastic fiber layers 2, 3' may be the same or different in terms of the material, basis weight, thickness, etc. of the constituent fibers. In the case of a composite fiber, the core is preferably ruthenium, iridium, and the saddle is preferably a low melting point PET, ρρ, ΡΕ. From the use of these conjugated fibers, the heat swell between the constituent fibers of the elastic/dimensional layer containing the (tetra) hydrocarbon-based elastomer is enhanced, and layer peeling is less likely to occur, which is particularly preferable. H6128.doc •13- l^y/451 The thickness of the thick fibrous layer 1 of at least one of the two inelastic fiber layers 2, 3 is particularly good, h5~5: in terms of the bomb, regarding the basis weight Preferably, the elastic fiber layer:: at least one of the basis weight of the inelastic fiber layers 2, 3. In other words, two: the non-elastic fiber layer is also thicker than the elastic fiber layer' and the basis weight is thicker: it forms such a relationship with the basis weight, so the non-elastic fiber layer and the elastic fiber layer

’成為具有一定厚度之大體積者。因此,伸縮性不 織布10成為柔軟且手感良好者。 非彈性纖維層2、3之厚度,較好的是〇 〇5〜5 _、尤盆 好的是0.1〜0.5 mm。另一方面,彈性纖維層!之厚度,較 好:是亦小於非彈性纖維層2、3之厚度,具體而言 的是0.01〜2 mm、尤其好的是om mm。厚度之測定, 係藉由顯微鏡以50〜200倍的倍率觀察伸縮性不織布剖面, 於各視野中分別求得其平均厚度,以3個視野中之厚度之 平均值而求得。 非彈性纖維層2、3之基重,就均勻覆蓋彈性纖維層表面 之觀點以及殘留變形之觀點而言,分別較好的是1〜的 g/m2、尤其好的是5〜15 g/m2。另一方面,彈性纖維層工之 基重’就伸縮特性及殘留變形之觀點而言,較好的是亦大 於非彈性纖維層2、3之基重。具體而言,較好的是5〜8〇 g/m、尤其好的是20〜40 g/m2。 關於構成纖維之纖維徑,較好的是,彈性纖維芦1之構 成纖維的纖維徑為非彈性纖維層2、3中的至少—個的構成 纖維之纖維徑的1.2〜5倍、尤其好的是1.2〜2.5倍。此外, 116128.doc -14- /4^1 就通氣性以及伸縮特性之觀點而言,彈性纖維層1之構成 纖維之纖維經,較好的是5 μιη以上、尤其好的是1〇 較好的是100 μϊη以下、尤其好的是4〇 μπ1以下。另一 方面非彈性纖維層2、3之構成纖維之纖維徑,較好的是 μιη、尤其好的是1 〇〜2〇 μιη。即’作為非彈性纖維層 3之構成纖維’較好的是使用亦較彈性纖維層1之構成 纖維為更纟田I ,, ',考。藉此’位於表層之非彈性纖維層2、3之構 成纖維的料點增加。溶著點之增加可有效防止伸縮性不 織布10之起毛。進而,肖由使用細纖維而獲得觸感良好之 伸縮性不織布1 0。 如圖1所不,較好的是,彈性纖維層1與非彈性纖維層 2、3,於彈性纖維層1之構成纖維保持纖維形態之狀態 下,藉由纖維節點之熱熔著而全面地接合。即,與部分接 U之先引伸縮性不織布相比較,接合狀態不同,故為較 好。於彈性纖維層!與非彈性纖維層2、3全面接合之情形 時’在彈性纖維層1與非彈性纖維層2、3之界面及其附近 處,彈性纖維層1之構成纖維與非彈性纖維層2、3之構成 纖維的節點產生熱料,從而實質性地使本實施形態 縮性不織布H)全面均勻地接合。藉由全面接合,㈣ 彈性纖維層m非彈性纖維層2、3之間產生棋起,止 兩層分離而形成空間。若於兩層之間產生棋起,則會有彈 性纖維層與非彈性纖維層之整體感消失、伸縮性不織布Γ〇 之手感下降之傾向。根據將彈性纖維層!與非彈性纖唯層 2、3全面接合之本發明之較佳實施形態,可提供如 116128.doc -15- 1357451 布的具有整體感之多層構造之伸縮性不Μ。 所謂「彈性纖維廣!的構成纖維保 態」’係指即使於加熱或施加屋力等之情形時:之狀 層】之構成纖維幾乎不會變形為薄臈 二彈性纖維 造之狀態。因彈性纖維層1之構成纖维虛’冑膜·纖维構 之㈣㈣* 構成纖維處於保持纖維形離 〜、故本只施形態之伸縮性不織布1〇且 分通氣性之優點。 可賦予其充 於彈性纖維層!之層内,構成纖維之 同樣,於非彈性纖維層2、3.之層内生…嫁者 生熱炼著。 構成纖維之節點亦產 的個彈^纖維層2、3中的至少—個中’其構成纖維 Μ處於進人彈性纖維層1之狀態、及/或彈性纖維層 的構成纖維的-部分進人非彈性纖維層2、3中之至少一個 之狀態。精由成為如此狀態’而促進彈性纖維層工與非彈 性纖維層2、3-體化,從而更有效地防止於兩層之間產生 毛、起。結果’成為層與層以各層表面相吻合的形狀而組合 之狀態。非彈性纖維層之構成纖維,其一部分進入彈性纖 維層1且停留於此、或者穿過彈性纖維層1而到達另一侧之 非彈性纖維層。於各自層中,在對使表面纖維連接之面進 仃宏觀設想時,在自該面至層内側所形成的纖維空間中, 其匕層之構成纖維的一部分沿上述層的剖面厚度方向進 入。於非彈性纖維層的構成纖維進入彈性纖維層丨而停留 於此之情形時,較好的是,該構成纖維進而與彈性纖維層 1之構成纖維產生交織。同樣,於非彈性纖維層的構成纖 116128.doc -16 - 維穿過彈性纖維層1而到達其它非彈性纖維層之情形時, 較好的是,該構成纖維與其它非彈性纖維層的構成纖維產 生交織。這可在以SEM(掃描電子顯微鏡)或顯微鏡等對伸 縮性不織布之厚度方向剖面進行觀察時,於層間未實質性 地形成空間而予以確認。又,此處所謂「交織」,意指纖 維之間充分纏繞之狀態,僅單獨使纖維層重合之狀態並不 包含於交織中。是否產生交織,例如可藉由以下方法判 斷:於單獨使纖維層重合之狀態下,將剝離纖維層時所需 之力、與將纖維層重合對其施加不伴隨熱熔著的氣紡法 (air through)後再將纖維層剝離之力進行比較,於確認兩 者之間具有實質性差異之情形時,可判斷為交織。 為使非彈性纖維層之構成纖維進入彈性纖維層、及/或 使彈性纖維層之構成纖維進入非彈性纖維層,較好的是, 在對非彈性纖維層之構成纖維與彈性纖維層之構成纖維進 行熱熔著處理之前,非彈性纖維或彈性纖維中之至少一個 為網狀(未熱融著之狀態)。就使構成纖維進入其它層之觀 點而言,處於網狀之纖維層,因短纖維與長纖維相比較自 由度較高’故為較好。 又,為了使非彈性纖維層之構成纖維進入彈性纖維層 1、及/或使彈性纖維層之構成纖維進入非彈性纖維層,較 好的是利用氣紡法。藉由使用氣紡法,而易使構成纖維進 入相對之纖維層中、而且易使構成纖維進入相對之纖維層 中又,藉由使用氣紡法,而使得一面維持非彈性纖維層 之體積面使非彈性纖維層之構成纖維進入彈性纖維層i 116128.doc 1357451 變得容易。於使非彈性纖維層的構成纖維穿過彈性纖維層 1而到達另-側的非彈性纖維層之情形時,亦較好的是二 樣地使用氣纺法。尤其好的是,將網狀的非彈性纖維層與 彈性纖維層積層後,再使用氣紡法。於此情形時,可使彈 性纖維層的構成纖維之間產生熱溶著。進而,如下述製止 方法中之說明,可藉由於特定條件下進行氣纺法、又因= 善熱風流通而提高伸縮性不織布的透氣性,尤盆是彈性纖 T層的透氣度,而使得纖維更均句地進入。亦可使用除了 氣紡法以外之方法,例如吹水蒸汽之方法。又,亦可使用 水針法、針刺法等,但於此情形時非彈性纖維層之體積會 有損失,或者導致彈性纖維層之構成纖維露出於表面上, 因而有所獲得伸縮性不織布的手感下降之傾向。 尤其’於非m纖維層的構成纖維與彈 =纖維產生交織之情形時,較好的是僅藉由氣紡法進= 為:藉由氣紡法而使纖維產生交織,可對氣體之吹氣 ”人乳速度、纖維層之基重或厚度、纖維層之運送速产 等進行適當調整。若僅操用田、,⑻、曰之運运速度 株B, .X * 用以製造普通氣紡不織布之條 错非彈性纖維層之構成纖維與彈性纖维声!之 構成纖维產m如層1之 定條件下進行氣紡法,而獲 0由於特 不織布。 讀為本發明之目的之伸縮性 於氣纺法中,一船而+ ^ 祕 。’使加熱至特定溫度之氣體产繃 維層之厚度方向貫通。於 度之矾體纖 、@ '時’同時產生纖維交織以 H6l28.doc 1357451 及纖維節點之熔著。但於本實施形態中,無須藉由氣紡法 而於各層内的構成纖維間使纖維節點熔著。換令之,氣紡 法,係為了使非彈性纖維層的構成纖維進入彈性纖維: 1、或者使該構成纖維與彈性纖維層丨的構成纖維產生交 織,繼而將非彈性纖維層的.構成纖維與彈性纖維層的構= 纖維產生熱熔著所必須之操作。又,纖維進入之方向,可 根據加熱氣體之通過方向以及非彈性纖維層與彈性纖維: 之位置關係而改變。非彈性纖維層,較好的是藉由氣紡法 於其構成纖維内使纖維節點熔著之氣紡不織布。 如以上說明所表明,於本實施形態之伸縮性不織布之較 佳形態中,於實質上非彈性之非彈性氣紡不織布之厚度方 向内部,含有構成纖維保持為纖維形態的狀態之彈性纖維 層1,從而成為該氣紡不織布的構成纖維的一部分進入彈 性纖維層1之狀態、及/或彈性纖維層的構成纖維的一部分 進入非彈性纖維層之狀態。於更佳形態巾,僅藉由氣: 法,使氣紡不織布之構成纖維的一部分與彈性纖維層^之 構成纖維產生交織。藉由氣纺不織布的内部含有彈性纖維 層1,而使得彈性纖維層i的構成纖維並實質上不存在於伸 縮性不織布之表面《就不產生彈性纖維所特有的黏著感而 言’此乃較佳者。 於本實施形態之伸縮性不織布10中,如圖i所示,於非 彈性纖維層2、3中形成有微小之凹部。藉此,伸縮性不織 布之剖面於微觀下形成波形形狀。該波形形狀,如下述 氣w方法中之說明,係藉由伸縮性不織布丨〇之延伸加工而 H6128.doc 19 1357451 產生者。該》皮形形狀,係賦予伸縮性不織布1〇以伸縮性而 產生者,對不織布10之手感本身並未帶來較大影響。 雖未於圖1中表示,但可對本實施形態之伸縮性不織布 實施壓花加工。麼花加工,係以進一步提昇彈性纖維層 1與非彈性纖維層2、3之接合強度為目的而進行。因此, 若藉由氣紡法可使彈性纖維層❻非彈性纖維層2、3充分 接合,則無須進行壓花加工。再者,壓花加工使構成纖維 彼此接合,但與氣訪法不同,藉由應花加工並未使構 維之間產生交織。 本實施形態之伸縮性残布1G,沿其面内方向的至少一 個方向上具有伸縮性。亦可沿面内的全部方向上均具有伸 縮性。於此情形捭,田士人 、因方向不同而伸縮性程度不同也沒關 大伸縮方向之伸縮程度,較好的是,在麵伸長 之仃重為20〜5GG eN/25 _、尤其好的是4G〜15〇 cN/25 日又自100%伸長狀態至收縮時之殘餘變形,較好的 疋15°/°以下、尤其好的是10%以下。 本貝施形態之伸縮性不織 ^ 起毛性、伸縮性、透氣性之良好之手感或防止 立 方面而吕,可用於外科用衣類'Become a large volume with a certain thickness. Therefore, the stretchable nonwoven fabric 10 is soft and has a good hand feeling. The thickness of the inelastic fiber layers 2, 3 is preferably from 〜 5 to 5 _, and particularly preferably from 0.1 to 0.5 mm. On the other hand, the thickness of the elastic fiber layer is preferably: it is also smaller than the thickness of the non-elastic fiber layers 2, 3, specifically 0.01 to 2 mm, particularly preferably om mm. The thickness was measured by observing the stretchable nonwoven fabric cross-section at a magnification of 50 to 200 times by a microscope, and the average thickness was obtained in each of the visual fields, and the average thickness of the three visual fields was obtained. The basis weight of the inelastic fiber layers 2, 3 is preferably from 1 to g/m2, particularly preferably from 5 to 15 g/m2, from the viewpoint of uniformly covering the surface of the elastic fiber layer and the residual deformation. . On the other hand, the basis weight of the elastic fiber layer is preferably larger than the basis weight of the inelastic fiber layers 2, 3 from the viewpoint of the stretching property and the residual deformation. Specifically, it is preferably 5 to 8 g/m, particularly preferably 20 to 40 g/m2. The fiber diameter of the constituent fibers of the elastic fibers 1 is preferably 1.2 to 5 times the fiber diameter of at least one of the inelastic fiber layers 2 and 3, which is particularly good. It is 1.2 to 2.5 times. Further, 116128.doc -14- /4^1 In terms of air permeability and stretch characteristics, the fibers of the constituent fibers of the elastic fiber layer 1 are preferably 5 μm or more, particularly preferably 1 inch. It is 100 μϊη or less, and particularly preferably 4〇μπ1 or less. On the other hand, the fiber diameter of the constituent fibers of the inelastic fiber layers 2, 3 is preferably μιη, particularly preferably 1 〇 2 2 μ μηη. Namely, the "constitutive fiber as the inelastic fiber layer 3" is preferably used in comparison with the constituent fibers of the elastic fiber layer 1 to be more 纟田 I,, ', 考. Thereby, the number of constituent fibers of the inelastic fiber layers 2, 3 located on the surface layer is increased. The increase in the melting point can effectively prevent the fuzzing of the stretchable nonwoven fabric 10. Further, the use of fine fibers to obtain a stretchable nonwoven fabric 10 having a good touch is obtained. As shown in Fig. 1, it is preferred that the elastic fiber layer 1 and the inelastic fiber layers 2, 3 are fully fused by the thermal fusion of the fiber nodes in a state in which the constituent fibers of the elastic fiber layer 1 are maintained in a fiber form. Engage. That is, it is preferable that the joint state is different from that of the first stretchable non-woven fabric. On the elastic fiber layer! In the case of full bonding with the inelastic fiber layers 2, 3, 'at the interface between the elastic fiber layer 1 and the inelastic fiber layers 2, 3 and its vicinity, the constituent fibers of the elastic fiber layer 1 and the inelastic fiber layers 2, 3 The nodes constituting the fibers generate a hot material, thereby substantially integrally and uniformly joining the shrinkable nonwoven fabric H) of the present embodiment. By the full joint, (4) the elastic fiber layer m is formed between the inelastic fiber layers 2, 3, and the two layers are separated to form a space. When the boarding is caused between the two layers, the overall feeling of the elastic fiber layer and the inelastic fiber layer disappears, and the feeling of the stretchable non-woven fabric tends to decrease. According to a preferred embodiment of the present invention in which the elastic fiber layer! is fully joined to the non-elastic fiber layers 2, 3, it is possible to provide a multi-layered structure having an integral feel such as 116128.doc -15-1357451. The "constitutive fiber-protected state" of the "elastic fiber is wide" means that the constituent fibers of the layer of the film are hardly deformed into a state in which the elastic fiber is formed even in the case of heating or application of a house force or the like. Since the constituents of the elastic fiber layer 1 are imaginary fiber 胄 film and fiber structure (4) (4)*, the fibers are kept in a fiber-like shape, so that the stretchable nonwoven fabric of the present embodiment is excellent in air permeability. It can be imparted to the layer of the elastic fiber layer, and the fiber is formed in the same layer as the layer of the inelastic fiber layer 2, 3. At least one of the elastic fiber layers 2, 3 which are also produced by the nodes constituting the fiber, which constitutes the state in which the fiber bundle enters the elastic fiber layer 1, and/or the constituent fiber of the elastic fiber layer enters The state of at least one of the inelastic fiber layers 2, 3. The fine fiber layer and the non-elastic fiber layer 2 are promoted to be in such a state, thereby more effectively preventing the generation of hair between the two layers. As a result, the state where the layer and the layer are combined in a shape in which the surfaces of the layers match each other. The constituent fibers of the inelastic fiber layer, a part of which enters the elastic fiber layer 1 and stays there, or passes through the elastic fiber layer 1 to reach the other side of the inelastic fiber layer. In the respective layers, in the macroscopic view of the surface to which the surface fibers are joined, a part of the constituent fibers of the enamel layer enters the thickness direction of the cross section of the layer in the fiber space formed from the surface to the inside of the layer. When the constituent fibers of the inelastic fiber layer enter the elastic fiber layer and remain there, it is preferred that the constituent fibers are interlaced with the constituent fibers of the elastic fiber layer 1. Similarly, in the case where the constituent fibers of the inelastic fiber layer pass through the elastic fiber layer 1 and reach the other inelastic fiber layers, it is preferred that the constituent fibers and other inelastic fiber layers are formed. The fibers are interwoven. When the cross section of the stretchable nonwoven fabric in the thickness direction is observed by an SEM (scanning electron microscope) or a microscope, the space is not substantially formed between the layers. Here, "interlacing" herein means a state in which fibers are sufficiently entangled, and the state in which only the fiber layers are superposed is not included in the interlacing. Whether or not interlacing occurs, for example, can be judged by the following method: in a state in which the fiber layers are superposed separately, the force required to peel off the fiber layer, and the fiber layer are superposed on it, and the air spinning method without heat fusion is applied thereto (air After the penetration, the force of the fiber layer peeling is compared, and when it is confirmed that there is a substantial difference between the two, it can be judged as interlacing. In order to allow the constituent fibers of the inelastic fiber layer to enter the elastic fiber layer and/or to form the constituent fibers of the elastic fiber layer into the inelastic fiber layer, it is preferred that the constituent fibers of the inelastic fiber layer and the elastic fiber layer are formed. At least one of the inelastic fibers or the elastic fibers is in the form of a mesh (unheated state) before the fibers are subjected to the heat fusion treatment. In the viewpoint of constituting the fibers into the other layers, the fibrous layer in the form of a network is preferable because the short fibers have a higher degree of freedom than the long fibers. Further, in order to allow the constituent fibers of the inelastic fiber layer to enter the elastic fiber layer 1, and/or to form the constituent fibers of the elastic fiber layer into the inelastic fiber layer, it is preferred to use an air spinning method. By using the air-spinning method, it is easy to cause the constituent fibers to enter the opposite fibrous layer, and it is easy to cause the constituent fibers to enter the opposite fibrous layer. By using the air-spinning method, one side maintains the volumetric surface of the inelastic fiber layer. The constituent fibers of the elastic fiber layer become easy to enter the elastic fiber layer i 116128.doc 1357451. In the case where the constituent fibers of the inelastic fiber layer are passed through the elastic fiber layer 1 to reach the other side of the inelastic fiber layer, it is also preferred to use the air spinning method. It is particularly preferable to use an air-laid method after laminating a network of inelastic fiber layers and elastic fibers. In this case, heat dissipation occurs between the constituent fibers of the elastic fiber layer. Further, as described in the following suppression method, the gas permeability of the stretchable nonwoven fabric can be improved by the air spinning method under specific conditions and the flow of the hot air, and the air permeability of the elastic fiber T layer is made. The fibers enter more evenly. A method other than the air spinning method, such as a method of blowing water vapor, may also be used. Further, a water needle method, a needle punching method, or the like may be used, but in this case, the volume of the inelastic fiber layer may be lost, or the constituent fibers of the elastic fiber layer may be exposed on the surface, thereby obtaining a stretchable nonwoven fabric. The tendency to feel down. In particular, in the case where the constituent fibers of the non-m fiber layer are interlaced with the elastic fibers, it is preferred that the air is merely interlaced by the air spinning method to: the fibers are interlaced by the air spinning method, and the gas can be blown. The human milk speed, the basis weight or thickness of the fiber layer, and the rapid delivery of the fiber layer are appropriately adjusted. If only the field, (8), and the transport speed of the plant B, .X * are used to manufacture the ordinary air-laid nonwoven fabric. The constituent fibers of the non-elastic fiber layer and the constituent fibers of the elastic fiber are subjected to an air-spinning method under the conditions of layer 1, and 0 is obtained because of the special non-woven fabric. In the air-spinning method, one boat and + ^ secret. 'The thickness of the gas-producing layer of the gas heated to a specific temperature is penetrated. At the same time, the body fiber, @ '时 ' simultaneously produces fiber interlacing with H6l28.doc 1357451 and In the present embodiment, it is not necessary to fuse the fiber nodes between the constituent fibers in the respective layers by the air spinning method. In other words, the air spinning method is to make the constituent fibers of the inelastic fiber layer enter. Elastic fiber: 1. Or make the constituent fiber Interlacing with the constituent fibers of the elastic fiber layer, and then the operations of the constituent fibers of the inelastic fiber layer and the elastic fiber layer are thermally fused. Further, the fiber enters the direction according to the heating gas. The direction and the positional relationship of the inelastic fiber layer and the elastic fiber are changed. The non-elastic fiber layer is preferably an air-laid nonwoven fabric in which the fiber nodes are fused by the air-spinning method, as indicated by the above description. In a preferred embodiment of the stretchable nonwoven fabric of the present embodiment, the elastic fiber layer 1 in a state in which the fibers are kept in a fiber form is contained in the thickness direction of the substantially inelastic non-elastic air-laid nonwoven fabric, thereby forming the gas. a part of the constituent fibers of the spun nonwoven fabric enters the elastic fiber layer 1 and/or a part of the constituent fibers of the elastic fiber layer enters the inelastic fiber layer. In the more preferred form, the air spinning is performed only by the gas: method A part of the constituent fibers of the non-woven fabric is interlaced with the constituent fibers of the elastic fiber layer. The interior of the air-laid nonwoven fabric contains the elastics. The fibrous layer 1 is such that the constituent fibers of the elastic fiber layer i are substantially not present on the surface of the stretchable nonwoven fabric, and it is preferable that the adhesive feeling peculiar to the elastic fiber is not produced. In the stretchable nonwoven fabric 10, as shown in Fig. 1, fine recessed portions are formed in the inelastic fiber layers 2, 3. Thereby, the cross section of the stretchable nonwoven fabric is formed into a wave shape under microscopic conditions. The description of the method is based on the extension processing of the stretchable non-woven fabric, which is produced by H6128.doc 19 1357451. The skin shape is the one which gives the stretchable non-woven fabric 1 to the stretchability, and the feel of the non-woven fabric 10 It does not have a large influence on itself. Although it is not shown in Fig. 1, the stretch nonwoven fabric of the present embodiment can be subjected to embossing, and the flower processing is performed to further increase the elastic fiber layer 1 and the inelastic fiber layer 2. The bonding strength of 3 was carried out for the purpose. Therefore, if the elastic fiber layer ❻ inelastic fiber layers 2, 3 are sufficiently joined by the air spinning method, embossing is not required. Further, the embossing process joins the constituent fibers to each other, but unlike the air-visiting method, the interlacing is not caused by the processing of the flower. The stretchable stretch 1G of the present embodiment has stretchability in at least one direction in the in-plane direction. It can also be stretched in all directions along the plane. In this case, Tian Shiren, because of the different degrees of flexibility, does not have the degree of expansion and contraction of the large telescopic direction. It is better that the weight of the surface is 20~5GG eN/25 _, especially good for 4G. 〜15〇cN/25 The residual deformation from the 100% elongation state to the shrinkage, preferably 疋15°/° or less, particularly preferably 10% or less. The stretchability of the Benbech form is not woven. ^The feel of the fluffing, stretchability, and breathability is good or preventable. It can be used in surgical clothing.

或π潔片#各種用途。尤A 式尿片等吸收性物品之疋用作經期衛生棉或抛棄 ^ ^ y 成材料。例如,構成拋棄式尿片 等以彈降# ’可用㈣予身體周圍部或者腰部、腳周圍部 寺以彈性伸縮性之薄 性側翼之薄片等。又,Μ又,可用作形成衛生棉的伸縮 伸縮性之部位等中。伸二/外之部位’亦可用於欲賦予 縮性不織布之基重或厚度,可根據 116128.doc -20- 1357451 其具體用途進行適當調整。例如於用作吸收性物品的構成 材料之情形時,較好的是,基重為2〇〜16〇g/m2左右、厚度 為〇.1〜5 mm左右。又,本發明之伸縮性不織布,因其彈性 纖維層之構成纖維保持為纖維形態,故柔軟而且透氣性 焉。關於作為柔軟性尺度之撓曲剛性,本發明之伸縮性不 織布之撓曲剛性值,較好的是1〇 g/3〇 _以下。關於透氣 性,較好的是透氣度為16m/kPa. 3以上。又,伸長度,較 好的是1 00%以上。Or π clean film # various uses. The absorbent article such as the A-type diaper is used as a periodical sanitary napkin or discarded as a material. For example, it is possible to form a disposable diaper or the like, and to use (4) a sheet of a thin side flap which is elastically stretchable around the body or at the waist or around the foot. Further, the crucible can be used as a portion for forming the stretchable stretchability of the sanitary napkin or the like. The second/outer portion can also be used to impart a basis weight or thickness to the shrinkable nonwoven fabric, which can be appropriately adjusted according to the specific use of 116128.doc -20- 1357451. For example, in the case of being used as a constituent material of an absorbent article, the basis weight is preferably about 2 〇 16 〇 g/m 2 and the thickness is about 1 1 to 5 mm. Further, in the stretchable nonwoven fabric of the present invention, since the constituent fibers of the elastic fiber layer are maintained in a fiber form, they are soft and breathable. Regarding the flexural rigidity as a softness scale, the flexural rigidity value of the stretchable nonwoven fabric of the present invention is preferably 1 〇 g / 3 〇 _ or less. Regarding the gas permeability, it is preferred that the gas permeability is 16 m/kPa. 3 or more. Further, the elongation is preferably 100% or more.

;撓曲剛性係依據JIS L_1096進行測定,係以使用手動測 試儀的押人量為8 mm、夾縫寬為1G mm之條件,求得沿鱼 各自流動方向成直角方向f曲時之平均值。透氣度,係藉 由 KATO TECH 公司製 AUT〇MATIC air permea㈣ tester KES_F8_AP1測定通風阻力,且作為其倒數 得。 其次,一面參照圖2-面說明本實施形態之伸縮性不織 布10之較佳製造方法。圖2中模式性地揭示用於本實施形 態之伸縮衫織布1G之製造方法之較㈣造裝置。圖2中 所表示裝置中’自製程之上游側向下游側,依序具有織物 網形成部100、熱風處理部200及延伸部3〇〇。 於織物網形成部100中,具有第1織物網形成裝置2丨、第 ’我物’凋形成裝置22及第3織物網形成裝置23。作為第i織 物網形成裝置21及第3織物網形成裝置。,係使用梳理 機。作為梳理機’並無特別限制,可使用與該技術領域牛 通常使用者相同者。另-方面,料第2織物網形成敦置 116128.doc 21 22 ’係使用紡絲噴法幼糾、 a ^ 汸、,y裴置。於紡絲喷法紡紗裝置中, 具有紡絲模頭,其在炫 融聚合物之喷嘴之喷頭附近,以上 述喷嘴為中心相對設置有一 ^ 對熱風噴出部;於其下游虛,、, 上述喷嘴為中心相對嗖置 處以 法中所使用之紡絲模頭 ^ I碩例如可使用JP3-m〇08Aq2 T戶厅表不者,或日太奎心丨& 飞日本專利第333S949號公報之圖】至圖3 所表示者。 熱風處理部200中褒備有熱風爐24。於熱風爐抑,习 加熱絲定溫度的加熱氣體吹出,制是有加熱空氣. 出。右將相互重合之3層織物網導入熱風爐内,則將加4 氣體自該織物網上方向下方、或向其反方向、或向兩方: 進行強制貫通。 延伸σΜ〇〇中裝備有弱接合裝置25及延伸裝置30。弱接 合裝置25中裝備有-對壓花輥m。弱接合裝置25,係 用以使藉由熱風處理部2⑻所形成的纖維薄片中的各層織 物網確實產生接合者。於弱接合裝置乃之下游處,與置鄰 ㈣置有㈣裝置H伸裝置3Q,具備有大直徑部31、 32與小直徑部(未圖示)沿轴線方向交互形成、可相互咬合 之-對凹凸輥33、34。於兩凹凸輥33、34之間,藉由咬入 纖維薄片W吏該纖維薄片&輥之轴線方向(即薄片之寬度 方向)延伸。 就使用具以上構成的裝置之伸縮性不織布之製造方法加 以說明,首先於由彈性纖維構成的織物網之各面上,設置 有由相同或不同的非彈性纖維所構成之一對織物網。再 116128.doc •22· 者’所謂「由彈性總 纖維構成之網」,並非僅由彈性纖維構 成之織物網,在不招 損。由场織物網所形成之彈性纖維層 (圖1符號1中所表干夕a、 表不之層)之伸縮彈性之範圍内,亦包含除 纖維以外含有少量非彈性纖維之織物網。 圖所V於織物網形成部100中,使用非彈性短纖維 為原料’藉由第1織物網形成裝置21(即梳理機)而製造非 每性纖維織物網3,,且將其沿一方向連續輸送。使用由熱 1塑性體所構成之彈性樹脂作為原料,將藉由第2織物網 ,成裝置22(即紡噴紡紗模頭)所紡出的纖維堆積於由捕集 構成之傳送機上,從而製造由彈性纖維的連續長絲所 構成之彈性纖維織物網卜將其自傳送機上剝離,再積層 ;藉由第1織物網形成裝置21所形成的沿一個方向連續傳 送之非彈性纖維織物網3,上。於該彈性纖維網丨,上,進而 積層有藉由第3織物網形成裝置23(即梳理機)所製造之非彈 性纖維織物網2,。 若於彈性纖維織物網1,之形成中使用紡絲喷法,則可連 續進行熔融纖維之利用熱風之伸長、及利用冷風之冷延 伸’因此具有易於進行伸縮性纖維成形之優點。又,纖維 並不變得過於緻密,從而可使類似短纖維尺寸之伸縮性纖 維成形,因此亦具有可獲得通氣性高之不織布之優點。進 而,若藉由紡絲喷法,則可獲得連續長絲之織物網。連續 長絲之織物網與短纖維之織物網相比較,在高度伸長時難 以產生斷裂從而易表現出彈性,因此於本實施形態中極為 有利。 116I28.doc •23- 1357451 將3個織物網之積層體送入氣紡方式之熱風爐24中,於 此處實施熱風處理。藉由熱風處理,纖維之間的節點產生 熱熔著’且彈性纖維織物網!,於其整個面中與非彈性纖維 網2’、3’相接合。於進行熱風處理時,較好的是不使各層 織物網-體化。藉此’於熱風處理後,亦維持各織物網且 有大體積且有一定厚度之狀態,因而獲得手感良好之伸縮 性不織布。The flexural rigidity was measured in accordance with JIS L_1096, and the average value of the meandering in the direction perpendicular to the flow direction of the fish was obtained under the condition that the amount of the person using the manual tester was 8 mm and the width of the slit was 1 Gmm. The air permeability is measured by the AUT 〇 MATIC air permea (4) tester KES_F8_AP1 manufactured by KATO TECH, and is counted as the reciprocal. Next, a preferred manufacturing method of the stretchable nonwoven fabric 10 of the present embodiment will be described with reference to Fig. 2 to Fig. 2 . Fig. 2 schematically shows a more (four) apparatus for manufacturing a stretch shirt fabric 1G of the present embodiment. In the apparatus shown in Fig. 2, the upstream side of the upstream side of the self-made process has a fabric web forming portion 100, a hot air treating portion 200, and an extending portion 3 in this order. The fabric web forming portion 100 includes a first web forming device 2, a first object forming device 22, and a third web forming device 23. The i-th fabric forming device 21 and the third web forming device are used. A carding machine is used. The carding machine is not particularly limited, and the same as the usual user of the technical field can be used. On the other hand, the second fabric web is formed into a denture 116128.doc 21 22 ' using a spinning spray method for juvenile correction, a ^ 汸, y 裴. In the spinning spray spinning device, there is a spinning die, which is disposed opposite to the nozzle of the nozzle of the smelting polymer, and has a pair of hot air blasting portions centered on the nozzle; For the above-mentioned nozzle, the spinning die used in the center of the nozzle is the same as the one used in the method. For example, the JP3-m〇08Aq2 T household hall can be used, or the Japanese Taikui 丨 & Japanese Patent No. 333S949 Figure] to the figure shown in Figure 3. The hot air treatment unit 200 is provided with a hot air furnace 24. In the hot blast stove, the heating gas is heated to the temperature of the wire, and the heating air is produced. The three layers of fabric mesh that overlap each other are introduced into the hot blast stove on the right side, and the gas is applied from below the fabric web, or in the opposite direction, or to both sides: forced through. The extension σ is equipped with a weak engagement device 25 and an extension device 30. The weak joint device 25 is equipped with a pair of embossing rolls m. The weak joining device 25 is for causing the respective fabrics in the fiber sheets formed by the hot air treating portion 2 (8) to reliably produce a joint. Downstream of the weak joint device, there is a (4) device H-stretching device 3Q disposed adjacent to (4), and the large-diameter portions 31, 32 and the small-diameter portion (not shown) are alternately formed along the axial direction and can be engaged with each other. - Pair of embossing rolls 33, 34. Between the two embossing rolls 33, 34, the direction in the axial direction of the fiber sheet & roll (i.e., the width direction of the sheet) is extended by biting the fiber sheet W. In the method of manufacturing a stretchable nonwoven fabric using the above-described apparatus, first, a pair of fabric webs composed of the same or different inelastic fibers are provided on each side of the fabric web composed of elastic fibers. 116128.doc •22· The so-called “web composed of elastic aggregate fibers” is not a fabric net composed only of elastic fibers, and is not damaged. The elastic fiber layer formed by the field fabric web (the layer shown in the symbol 1 of Fig. 1 and the layer of the surface) has a stretch fabric having a small amount of inelastic fibers in addition to the fibers. In the fabric web forming portion 100, a non-elastic short fiber is used as a raw material to manufacture a non-peripheral fibrous web 3 by a first web forming device 21 (ie, a carding machine), and it is oriented in one direction. Continuous delivery. Using the elastic resin composed of the hot 1 plastomer as a raw material, the fibers spun by the second fabric web, the forming device 22 (that is, the spun spinning spun) are stacked on a conveyor composed of the trap. Thereby, an elastic fiber fabric web composed of continuous filaments of elastic fibers is produced, which is peeled off from the conveyor and laminated; and the inelastic fiber fabric continuously conveyed in one direction by the first fabric web forming device 21 is formed. Net 3, on. On the elastic fiber web, a non-elastic fiber web 2 made of a third fabric forming device 23 (i.e., a carding machine) is laminated. When the spunlace method is used for the formation of the elastic fiber web 1, the elongation of the hot fibers by the hot air and the cold stretching by the cold air can be continuously performed. Therefore, the stretch fabric can be easily formed. Further, since the fibers are not too dense, the stretchable fibers having a short fiber size can be formed, and therefore, the nonwoven fabric having high air permeability can be obtained. Further, if the spinning method is used, a continuous filament fabric web can be obtained. The continuous filament fabric web is more advantageous in the present embodiment than the fabric web of the short fiber, which is hard to be broken at a high elongation and is easy to exhibit elasticity. 116I28.doc • 23- 1357451 The laminated body of the three fabric nets is fed into a hot-blast stove 24 of an air-spinning type where hot air treatment is carried out. By hot air treatment, the nodes between the fibers are thermally fused and the elastic fiber webs are joined to the inelastic webs 2', 3' throughout their faces. In the case of hot air treatment, it is preferred not to mesh the layers of the fabric. Therefore, after the hot air treatment, each of the fabric webs is maintained and has a large volume and a certain thickness, so that a stretchable nonwoven fabric having a good hand feel is obtained.

較好的是,藉由熱風處理使纖維群之間的節點產生敎炼 著,從而使各層織物網全面接合,此外主要使位於熱風吹 出側的非彈性纖_物網2,之構I纖維的—部分進入彈性 纖維網l’t。X,較好的是,藉由控制熱風處理之條件, 而使非彈性纖維網2,之構成纖維的—部分進人彈性纖維織 物網Γ中,進而與該織物網Γ的構成纖維產生交織。或 者,較好的是,使非彈性纖維織物網2,之構成纖維的一部 分穿透彈性纖維織物網丨,直至到達非彈性纖維織物網3,, 而與該織物網3 ’的構成纖維產生交織。 用以使非彈性纖維織物網2,之構成纖維的一部分進入彈 性纖維網1,中、及/或使彈性纖維網丨,之構成纖維的一部分 進入非彈性纖維網2·之條件,較好的是,熱風量為〇.4〜3 m/#、溫度為8〇〜16〇。〇、輸送速度為5〜2〇〇…分熱處理 時間為〇.5〜10秒。熱風量尤其好的是1〜2 m/秒。上述條 件’就使纖維軟化而使其均勻進入之方面、及使纖維熔著 之方面而言,亦為較好。進而,為了使纖維產生交織,可 將熱風風量設為3〜5 m/秒、將吹氣壓設為〇.丨〜〇.3 kg/cm2。 116I28.doc -24- 1357451 若彈性纖維織物網丨,之透氣度為8 m/kPa· s以上、尤其好 的是24 m/kPa· s以上,則熱風之通過性變佳,因而可使纖 維更均勻地進入。又,纖維熔著係良好,且最大強度變 高。進而亦可防止起毛。 於熱風處理中’較好的是,與非彈性纖維織物網2,之構 成纖維的一部分進入彈性纖維網厂中之同時,非彈性纖維 織物網2'之構成纖維及/或非彈性纖維織物網3,之構成纖 維、及彈性纖維織物網i,之構成纖維,於其等之節點處產 生熱熔著。於此情形時,較好的是,以熱風處理後之彈性 纖維維持纖維形態之條件進行熱風處理。即,較好的是, 藉由熱風處理並不使彈性纖維織物網丨,之構成纖維成為薄 臈狀或薄膜-纖維結構。繼而,於熱風處理中,非彈性纖 維織物網2’之構成纖維之間於節點處產生熱熔著,同樣 地,彈性纖維織物網丨,之構成纖維群之間及非彈性纖維網 3'之構成纖維之間於節點處產生熱熔著。 藉由氣紡方式之熱風處理,可獲得使3個織物網一體化 之纖維薄片10B。纖維薄片10B,係具有一定寬度且沿一 個方向延伸之長帶狀者。繼而,將纖維薄片1〇B輸送至延 伸部300。於延伸部3〇〇中’首先將纖維薄片1〇B輸送至弱 接σ裝置25中。弱接合裝置25,係由於外周面規則地設置 有堡花用凸部的金屬製壓花輥26以及裝備有與其相對設置 的金屬製或樹脂製承接輥27之壓花裝置所構成。藉由弱接 合裝置25,而於纖維薄片10Β中實施熱壓花加工。藉此, 獲付經實施壓花加工之纖維薄片1〇Α。再者,在使用弱接 I16128.doc •25· 1357451 合裝置25進行加熱壓花加工 ^ 々别 猎由熱風處理部200進 行熱熔著,藉此使各層之織 碑物、周相互接合而一體化,因此 使用弱接合裝置25之孰壓界知丁并此丄 …澄化加工並非本發明所必需者。於 欲實現各層之網之接合一鲈 , 體化之^形時,使用弱接合裝置 2 5之熱虔花加工係有放太 你有效方法。又,若使用弱接合裝置25, 除各層之織物網之接合一體化外,尚有抑制纖維薄片· 起毛之優點。作為將纖維片_進行弱接合之方法,除上Preferably, the hot-air treatment causes the nodes between the fiber groups to be kneaded, so that the layers of the fabric web are fully joined, and the non-elastic fiber web 2 located on the hot air blowing side is mainly composed of the I fibers. - Partial entry into the elastic web l't. X, preferably, by controlling the conditions of the hot air treatment, the non-elastic fiber web 2, which is a part of the constituent fibers, is introduced into the elastic fiber fabric mesh, thereby interlacing with the constituent fibers of the fabric mesh. Alternatively, it is preferred that the non-elastic fiber web 2, a part of the constituent fibers penetrate the elastic fiber fabric net until it reaches the inelastic fiber web 3, and interlaces with the constituent fibers of the fabric web 3' . Preferably, a portion of the constituent fibers of the inelastic fiber web 2 is introduced into the elastic web 1, and/or the elastic web is entangled, and a portion of the constituent fibers enter the inelastic web 2, preferably. Yes, the amount of hot air is 〇.4~3 m/#, and the temperature is 8〇~16〇. 〇, conveying speed is 5~2〇〇... The heat treatment time is 〇.5~10 seconds. The amount of hot air is particularly good at 1 to 2 m/sec. The above conditions are also preferable in terms of softening the fibers to make them uniformly enter and melting the fibers. Further, in order to cause the fibers to be interlaced, the hot air volume can be set to 3 to 5 m/sec, and the blowing air pressure can be set to 〇.丨~〇.3 kg/cm2. 116I28.doc -24- 1357451 If the elastic fabric web has a gas permeability of 8 m/kPa·s or more, particularly preferably 24 m/kPa·s or more, the passage of hot air is improved, so that the fiber can be made Enter more evenly. Further, the fiber fusion system is good and the maximum strength is increased. In addition, it can also prevent fuzzing. In the hot air treatment, it is preferred that, together with the non-elastic fiber fabric net 2, a part of the constituent fibers enter the elastic fiber mesh factory, the non-elastic fiber fabric net 2' constituent fibers and/or the inelastic fiber fabric net 3, the constituent fibers, and the elastic fiber fabric net i, the constituent fibers, which are thermally fused at the nodes thereof. In this case, it is preferred that the hot air treatment is carried out under the condition that the elastic fiber after the hot air treatment maintains the fiber form. That is, it is preferred that the elastic fiber fabric is not meshed by hot air treatment, and the constituent fibers are formed into a thin or thin film-fiber structure. Then, in the hot air treatment, the constituent fibers of the inelastic fiber web 2' are thermally fused at the joints, and similarly, the elastic fiber fabric nets are formed between the fiber groups and the inelastic fiber web 3'. Thermal fusion occurs at the nodes between the constituent fibers. By the hot air treatment by the air spinning method, the fiber sheet 10B in which three fabric webs are integrated can be obtained. The fiber sheet 10B is a long strip having a certain width and extending in one direction. Then, the fiber sheet 1〇B is conveyed to the extension portion 300. The fiber sheet 1〇B is first conveyed to the weak σ device 25 in the extension 3〇〇. The weak joining device 25 is composed of a metal embossing roll 26 on which the outer peripheral surface is regularly provided with a convex portion for a fortune, and an embossing device equipped with a metal or resin receiving roll 27 disposed opposite thereto. The hot embossing process is performed in the fiber sheet 10 by the weak bonding device 25. Thereby, the fiber sheet subjected to the embossing process is obtained. Furthermore, the heat embossing process is performed by using the weak connection I16128.doc • 25· 1357451 and the device 25, and the hot air processing unit 200 performs heat fusion, thereby bonding the woven monuments and the weeks of each layer to each other. Therefore, it is not necessary for the present invention to use the weak bonding device 25 to perform the squeezing process. In order to realize the joining of the nets of the layers, the use of the weak joint device in the form of the weak joint device has a effective method. Further, if the weak joining device 25 is used, in addition to the joint integration of the fabric webs of the respective layers, there is an advantage of suppressing the fiber sheets and raising. As a method of weakly joining the fiber sheets,

述加熱壓花加工以外,尚可列舉:超音波接合、利用平輥 之壓光接合、蒸汽喷射接合。 使用弱接合裝置25之熱壓花加工,對藉由熱風處理部 所進行之加熱溶著而言係辅助性者,因而其加工條件 以平穩者為佳。相反’若熱塵花加工之條件過於嚴苛,則 會損及纖維薄片1GA之體積,而且會引㈣維之薄膜化, 從而對最終所獲得的伸縮性不織布之手感或透氣性帶來負 面影響。由如此觀點來設定熱壓花加工之線壓以及壓花親 之加熱溫度。 藉由熱壓花加工而獲得之纖維薄片1〇A,如圖3所示,具 有多個各自獨立之散點狀之接合部接合部4係以規則配 置圖案而形成。接合部4 ’例如較好的是,於纖維薄片 之流動方向(MD)以及與其成垂直方向(CD)之兩方向上不 連續地形成。 於弱接合裝置25中,將已實施熱壓花加工之纖維薄片 l〇A繼續輸送至延伸裝置30中。如圖2及圖4所示,藉由裝 備有大直徑部3i、32及小直徑部(未圖示)沿軸長方^交^ 116128.doc -26- 1357451 形成的對凹凸輥33、34之延伸裝置3〇,將纖維薄片1〇A 沿與輸送方向_)成直角方向(CD)延伸。In addition to the heating embossing, ultrasonic bonding, calender bonding using a flat roll, and steam jet bonding are also mentioned. The hot embossing using the weak joining device 25 is auxiliary to the heating and melting by the hot air treating portion, and therefore the processing conditions are preferably smooth. On the contrary, if the conditions of the hot dust processing are too strict, the volume of the fiber sheet 1GA will be damaged, and the film thickness of the (4) dimension will be introduced, thereby adversely affecting the hand feeling or the gas permeability of the finally obtained stretch nonwoven fabric. . From this point of view, the line pressure of the hot embossing process and the heating temperature of the embossing are set. The fiber sheet 1A obtained by the hot embossing process is formed in a regular arrangement pattern having a plurality of independent scatter-like joint portions 4 as shown in Fig. 3 . The joint portion 4' is preferably formed discontinuously in both the flow direction (MD) of the fiber sheet and the direction perpendicular thereto (CD). In the weak joining device 25, the fiber sheet l〇A which has been subjected to hot embossing is continuously conveyed to the stretching device 30. As shown in FIG. 2 and FIG. 4, the pair of concave-convex rollers 33, 34 formed by the large-diameter portions 3i, 32 and the small-diameter portions (not shown) are formed along the axial length of the intersection 116168.doc -26 - 1357451. The extension device 3A extends the fiber sheet 1A in a direction perpendicular to the transport direction (CD).

L伸裝置3G之構成為:經由周知之升降|置使—邊或 邊的凹凸輥33、34之樞軸部上下位移,從而可調節輥乃、 34兩者間之間距°如圖2以及圖4(b)及⑷所示,各凹凸槪 33' 34’可以_邊之凹凸㈣的大直徑部η有餘地插入另 -邊之凹凸_大直徑部32中、另一邊之凹凸輥“的大 直役部32有餘地插人—邊之凹凸輥33的大直徑部3 !間之方 式進订組合。將纖維片1〇A咬合於此狀態之兩^ 之間’將纖維片10A延伸。 士於該延伸步驟中,較好的是,如圖3及圖4所示,於纖維 薄片10A之寬度方向上,使接合部4之位置與凹凸輥、μ 的大直徑部31、32之位置保持—致。具體而言,如圖⑽ f ’於纖維薄片1〇A中,形成有多個沿廳方向由多個接合 4 4串連且直線狀排列而形成之接合部列(圖3中表示為1〇 列)’於圖3中之構成為,以位於最左側之接合部列I為代 表,自此處開始設置的一個接合部列Ri之各自所包含之接 合部4,與一邊的凹凸輥33之大直徑部31之位置保持— 致,且以自左起第2個接合部列&為代表,自此處起設置 的一個接合部列R2之各自所包含之接合部,與另一邊的凹 凸輥34之大直徑部32之位置變為一致。圖3中,以符號 31、32所表示之範圍,係表示於將纖維薄片1〇A咬入兩凹 凸幸昆3 3、3 4間之狀態的一時間點,與各報的大直徑部3 1、 32之·外周重合之範圍者。 I16128.doc -27- :將纖維薄片10A咬入凹凸輥33、34間之狀態下,在纖 片〇A通過兩觀33、34之間時,如圖❿)及⑷所示, 接合部4與數個凹凸輥之大直徑部31、32重合,另一方 在。大直控部3 1、32不重合之大直徑部之間的區域, 即’使上述接合部列R之間的區域沿寬度方向主動地延 伸因此,可—面防止接合部4的破壞或各層織物網的剝 :’ 一面有效地延伸除纖維薄片10A之接合部以外的部 刀又,藉由該延伸而使非彈性纖維層2、3充分伸長,藉 此可大1¾降低非彈性纖維層2、3阻礙彈性纖維層^自由伸 縮的私度。其結| ,若根據本製造方法,則可有效地製造 有^伸縮性、而且破損或起毛較少因而外觀良好之伸縮 性不織布。 為了不損傷纖維薄片10A,凹凸輥33、34的大直徑部 31、32之外周面,以不尖銳為佳。例如,較好的是,如圖 4(b)及(d)所示,成為有特定寬度之平坦面。大直徑部η、 32之前端面之寬度~[參照圖4(b)],較好的是〇 3〜1 _, 較好的是接合部4於CD方向的尺寸之〇7〜2倍,尤其好的是 0.9〜1.3倍。藉此,難以破壞非彈性纖維的纖維形態,從而 獲得高強度之伸縮性不織布.。 大直徑部間之間距P[參照圖4(b)],較好的是0.7〜2 5 mm。該間距P,較好的是接合部4於CD方向的尺寸之ι.2〜5 倍、尤其好的是2〜3倍。藉此可呈現布樣之外觀,且獲得 觸感良好之伸縮性不織布。又,為了使位置關係保持— 致,則接合部4於CD方向之間距基本上為大直徑部間之間 I16128.doc •28- 1357451 距P的2倍’但因纖維薄片1〇A沿cd方向之伸長或縮進,故 若在1·6倍〜2.4倍之範圍内,則可使位置保持一致。 對於自延伸裝置30中送出之纖維薄片10Α,可解除沿其 寬度方向上之延伸狀態.即,使伸長緩解。其結果,於纖 維薄片10Α中表現出伸縮性,且該薄片1〇Α可沿其寬度方 向上收縮。藉此,獲得作為目的之伸縮性不織布1 〇 ^再 者,於解除延伸狀態之情形時,可完全解除延伸狀態;或The L-stretching device 3G is configured such that the pivotal portion of the embossing rollers 33 and 34 of the side or the side is vertically displaced by the known lifting/lowering, so that the distance between the roller and the 34 can be adjusted as shown in FIG. 2 and FIG. 4(b) and (4), each of the concavo-convex ridges 33' 34' can be inserted into the large-diameter portion η of the concavities and convexities (four) with a margin to be inserted into the concavities and convexities of the other side - the large-diameter portion 32 and the other side of the concavo-convex roller The direct-working portion 32 has a margin to insert a person--the large-diameter portion 3 of the side of the embossing roller 33. The combination of the large-diameter portions 3 of the embossing roller 33. The fiber sheet 1A is engaged with the two sides of the state to extend the fiber sheet 10A. In the extending step, as shown in Figs. 3 and 4, the position of the joint portion 4 and the position of the large diameter portions 31, 32 of the uneven roller and μ are maintained in the width direction of the fiber sheet 10A. Specifically, as shown in FIG. 10 (f), in the fiber sheet 1A, a plurality of joint portions formed by a plurality of joints 4 4 in series and linearly arranged in the direction of the hall are formed (shown in FIG. 3). In the case of FIG. 3, a joint portion column Ri from the leftmost joint portion I is represented, and a joint portion Ri is provided from here. The joint portion 4 included in each of the joint portions 4 is held at the position of the large diameter portion 31 of the one side of the uneven roller 33, and is represented by a second joint portion column & The joint portion included in each of the row R2 is aligned with the position of the large diameter portion 32 of the other uneven roller 34. In Fig. 3, the range indicated by reference numerals 31 and 32 is shown in the fiber sheet 1. 〇A bite into the range between the two bumps, the state of the 3, 3, and 4, and the range of the large diameter portion 3 1 , 32 of each newspaper overlaps. I16128.doc -27- : fiber flakes 10A bites into between the embossing rolls 33, 34, when the crepe 〇A passes between the two views 33, 34, as shown in Figs. 及) and (4), the joint portion 4 and the large diameter portion 31 of the plurality of embossing rolls 32 overlaps, the other is in the area between the large diameter portions where the large direct control portions 31, 32 do not overlap, that is, 'the area between the joint portion rows R is actively extended in the width direction, so the surface can be Preventing breakage of the joint portion 4 or peeling of the layers of the fabric web: ' One side effectively extends the portion of the blade other than the joint portion of the fiber sheet 10A By the extension, the inelastic fiber layers 2, 3 are sufficiently elongated, whereby the inelastic fiber layers 2, 3 can be greatly reduced to hinder the flexibility of the elastic fiber layer to be freely stretched and contracted. In addition, it is possible to produce a stretchable nonwoven fabric which is excellent in appearance and has a good appearance, and which is damaged or has a small amount of fluffing. In order not to damage the fiber sheet 10A, the outer peripheral surfaces of the large diameter portions 31 and 32 of the uneven rollers 33 and 34 are not For example, it is preferable to have a flat surface having a specific width as shown in Figs. 4(b) and 4(d). The width of the front end surface of the large diameter portions η and 32 is ~ [refer to Fig. 4(b) It is preferable that 〇3 to 1 _, and it is preferable that the size of the joint portion 4 in the CD direction is 7 to 2 times, particularly preferably 0.9 to 1.3 times. Thereby, it is difficult to break the fiber form of the inelastic fiber, thereby obtaining a high-strength stretch nonwoven fabric. The distance P between the large diameter portions is referred to as Fig. 4(b), preferably 0.7 to 2 5 mm. The pitch P is preferably 2 to 5 times, more preferably 2 to 3 times the size of the joint portion 4 in the CD direction. Thereby, the appearance of the swatch can be exhibited, and a stretchable nonwoven fabric having a good touch can be obtained. Further, in order to maintain the positional relationship, the distance between the joint portions 4 in the CD direction is substantially between the large diameter portions I16128.doc • 28-1357451 is 2 times from P', but due to the fiber sheet 1〇A along the cd The direction is elongated or indented, so if it is within the range of 1-6 times to 2.4 times, the position can be kept the same. With respect to the fiber sheet 10Α fed out from the stretching device 30, the extended state in the width direction thereof can be released. That is, the elongation is alleviated. As a result, the fiber sheet 10 表现 exhibits stretchability, and the sheet 1 收缩 can be contracted in the width direction thereof. Thereby, the stretchable non-woven fabric 1 作为 ^ is obtained, and when the extended state is released, the extended state can be completely released; or

者可在表現伸縮性之限度内,於使延伸狀態保持於某程度 之狀態下’解除延伸狀態。The extension state can be released in a state where the extended state is maintained to a certain extent within the limit of the performance of the stretchability.

本發明並不僅限定於上述實施形態。例如上述實施形態 之伸縮性不織布10雖係於彈性纖維層丨之兩面上積層有相 同或不同的實質為非彈性的非彈性纖維層2、3之形熊者, 但取而代之,亦可為於彈性纖維層的_面上積層有非彈性 纖維層的2層構造之形態。於將2層結構的伸縮性不織布用 作吸收性物品之構成材料之情形時,特別是使用在與使用 者皮膚接觸處之情形時,以將非彈性纖維層面向穿著者皮 膚側之方式使用之,此就觸感或防止黏著等觀點而言為較 佳0 "、山必貝 層2、3全面地接合,此外亦可將彈 纖維層1與非彈性 維層2。進行部分接合。作為將彈性纖維層二 维層2、化行部分接合之方法,例如可= 音波壓花、使用圖案狀的透水網之部八 化 ,撕一 。刀水針法、#用讯 成圖案狀的針之部分針刺法、部分 ^ ',、凌專。可藉由該: I16I28.doc -29- 1357451 方法’而以任意圖案將彈性纖維層1與非彈性纖維層2、3 進行間歇性或帶狀接合。相較於全面接合,部分接人之兩 纖維層之一體感或接合強度較差。但若藉由部分接合,則 非彈性纖維層2、3會部分地自彈性纖維層丨上浮起,因此 可獲得有立體感及有一定厚度之伸縮性不織布。 又,於圖4所示方法中,可使未藉由一邊的凹凸輥之大 直徑部與另一邊的凹凸輥之小直徑部失持纖維薄片1〇a之The present invention is not limited to the above embodiment. For example, the stretchable nonwoven fabric 10 of the above embodiment is formed by laminating the same or different substantially inelastic inelastic fiber layers 2, 3 on both sides of the elastic fiber layer, but may alternatively be elastic. A form of a two-layer structure in which a non-elastic fiber layer is laminated on the _ surface of the fiber layer. When a stretchable nonwoven fabric having a two-layer structure is used as a constituent material of the absorbent article, particularly when it is used in contact with the skin of the user, the non-elastic fiber layer is used to face the skin side of the wearer. Therefore, it is preferable that the touch is good or the adhesion is prevented from the viewpoint of adhesion, and the mountain shell layers 2 and 3 are integrally joined, and the elastic fiber layer 1 and the non-elastic layer 2 may be used. Partial bonding is performed. As a method of joining the elastic fiber layer two-dimensional layer 2 and the chemical conversion portion, for example, the sound wave embossing, the use of the pattern-shaped water permeable net, and the tearing one can be performed. Knife water needle method, #用讯 A part of the needle-shaped method of the pattern-like needle, part ^ ',, Ling special. The elastic fiber layer 1 and the inelastic fiber layers 2, 3 may be intermittently or band-joined in an arbitrary pattern by the method of: I16I28.doc -29- 1357451. One of the two fiber layers that are partially joined has a lower body feel or joint strength than the full joint. However, by partial joining, the inelastic fiber layers 2, 3 are partially floated from the elastic fiber layer, so that a stretchable nonwoven fabric having a three-dimensional feeling and a certain thickness can be obtained. Further, in the method shown in Fig. 4, the large diameter portion of the uneven roller which is not on one side and the small diameter portion of the uneven roller on the other side can be lost to the fiber sheet 1a.

狀態下進行延伸,但亦可使兩者間之間隔變窄,而以在兩 者間夾持纖維薄片10A之狀態下進行延伸。即,亦可於以 纖維薄片為介隔而附著於底部之狀態下,進行延伸。又, 延伸步驟,亦可利用曰本專利特開平6_133998號公報中所 揭示之方法β 又,於上述製造方法中,可使纖維片1〇Α沿CD方向延 伸’此外亦可使其沿MD方向延伸。The extension is carried out in the state, but the interval between the two may be narrowed, and the fiber sheet 10A may be stretched while sandwiching the fiber sheet 10A therebetween. That is, it is also possible to extend in a state in which the fiber sheet is adhered to the bottom portion as a medium. Further, the extending step may be performed by the method β disclosed in Japanese Laid-Open Patent Publication No. Hei 6-133998. In the above manufacturing method, the fiber sheet 1〇Α may be extended in the CD direction. extend.

以下,藉由實施例更詳細地說明本發明。然而,本發明 之範圍並不限定於該實施例。 [實施例1 ] 使用圖2所示之裝置,製造^所示之伸縮性不織布。首 先將直彳二1 7 、纖雉長5 1 mm之短纖維(芯·· PET, 賴E)供,·" 1梳理冑,形成由梳理織物網所構成之非彈 性纖维織物網3丨。缠物傾j , η物凋3之基重為〗〇 g/m2。將彈性纖維 織物網1'積層於該非彈性纖維織物網上。 依以下方法形成彈性纖維織物網卜作為彈性樹脂,係 使用丙婦含量為R ς舌甚^ 〇 f °、作為其它α-烯烴之乙烯含量為 116128.doc 1357451 b重量%之聚烯烴系彈性體。該聚烯烴系彈性體,係使用 茂金屬觸媒聚合而成者。使用擠出機,以模頭溫度為 230°C下將熔融樹脂自紡絲喷嘴擠出,藉由紡絲喷法於織 物網上將彈性纖維織物網Γ成形。彈性纖維之直徑為Μ μπι。織物網厂之基重為4〇 g/m2。 將由與上述相同的短纖維所構成之非彈性纖維織物網2, 積層於彈性纖維網1,上。織物網2,之基重為i〇 。Hereinafter, the present invention will be described in more detail by way of examples. However, the scope of the invention is not limited to the embodiment. [Example 1] Using the apparatus shown in Fig. 2, a stretchable nonwoven fabric as shown in Fig. 2 was produced. First, the short fibers (core··PET, Lai E) with a diameter of 2 1 7 and a length of 5 1 mm are supplied, and 1 combing to form a non-elastic fiber fabric net composed of a carded fabric net 3 Hey. The entanglement of j, the basis weight of η with 3 is 〇 g / m2. An elastic fiber web 1' is laminated to the inelastic web. The elastic fiber woven fabric is formed as an elastic resin according to the following method, and a polyolefin-based elastomer having a polypropylene content of R 甚f 、f ° and an ethylene content of another α-olefin of 116128.doc 1357451 b% by weight is used. . The polyolefin-based elastomer is obtained by polymerizing a metallocene catalyst. The molten resin was extruded from the spinning nozzle at a die temperature of 230 ° C using an extruder, and the elastic fiber fabric was formed into a mesh on the fabric web by a spinning spray method. The diameter of the elastic fiber is Μ μπι. The fabric factory has a basis weight of 4〇 g/m2. An inelastic fiber web 2 composed of the same short fibers as described above is laminated on the elastic web 1. The fabric net 2 has a basis weight of i〇.

將該等3層織物網積層體導入熱處理機,以氣紡方式對 其進行吹熱風熱處理。熱處理之條件為:織物網上的溫度 14〇\、熱風風量2 m/秒、吹氣壓〇1 kg/cm2、吹氣時_ 秒。藉由該熱處理,而獲得將3層織物網一體化之纖維薄 片 10B。 繼而對纖維薄片實施熱壓花加工。熱壓花加工,係 使用裝備有壓花凸親及平金屬輥之壓花裝置而進行。作為 壓花凸報’係使用具有多個CD方向間距為2·〇賴的凸部 之點狀凸輥。將各輥溫度設定為⑽。藉由該加熱廢花 加工’而獲得接合部呈規則圖案之纖維薄片i〇a。 對纖維薄片10A實施延伸加工。延伸加工,係使用震備 有大直住部與小直徑部外紅且+丄— 且仅。丨^軸長方向交互形成的一對凹凸輥 之延伸裝置而進行。大亩么Σ泣 丁大直住部間與小直徑部間之間距分別 為2.0 mm。藉由证/由南挪 延伸處理,而使纖維片10A沿CD方向延 伸。藉此,獲得y P pi 士 & +, 。CD方向產生伸縮之基重為6〇 g/m2之 織布。再者,以卜欠 上各步驟中之輪送速度皆為10 m/分。 [實施例2〜6] II6l28.doc 1357451 以與實施例i同樣之方式實行實施例2〜6。所使用之彈性 樹脂及彈性纖維織物網!’之基重,係如h所示。彈性樹 脂,係使用茂金屬觸媒進行聚合而成者。5〇%伸長時之強 度與彈性纖維之基重大致成比例,但於實施例2、4、$ 中,獲得50%伸長時之強度相對於基重係較高者。於實施 例2〜6中所得之伸縮性不織布,係具有圖丨所示構造者。 [比較例1]The three-layered textile web laminate was introduced into a heat treatment machine and subjected to a hot air heat treatment in an air-spinning manner. The heat treatment conditions are: temperature on the fabric web 14 〇 \, hot air volume 2 m / sec, blowing pressure 〇 1 kg / cm 2 , blowing time _ seconds. By this heat treatment, the fiber sheet 10B in which the three-layer fabric web is integrated is obtained. The fiber sheet is then subjected to hot embossing. The hot embossing process is carried out using an embossing device equipped with an embossing convex and a flat metal roll. As the embossed bullet, a point-like convex roll having a plurality of convex portions having a CD direction pitch of 2· is used. The temperature of each roller was set to (10). By this heating waste flower processing', a fiber sheet i〇a having a regular pattern of joint portions is obtained. The fiber sheet 10A is subjected to elongation processing. The extension processing is performed by using a vibrating body with a large straight portion and a small diameter portion outside the red and +丄- and only. The extension of the pair of embossing rolls formed by the interaction of the shaft lengths is performed. The distance between the big acre and the small diameter is 2.0 mm. The fiber sheet 10A is extended in the CD direction by the extension/expansion process by the Nano. In this way, get y P pi 士 & +, . A woven fabric having a basis weight of 6 〇 g/m 2 which is stretched in the CD direction. Furthermore, the rounding speed in each step of the owing is 10 m/min. [Examples 2 to 6] II6l28.doc 1357451 Examples 2 to 6 were carried out in the same manner as in Example i. The basis weight of the elastic resin and the elastic fiber fabric net used is as shown by h. Elastic resin is a polymer obtained by polymerization using a metallocene catalyst. The strength at 5 〇% elongation is approximately proportional to the basis weight of the elastic fibers, but in Examples 2, 4, and $, the strength at 50% elongation is higher relative to the basis weight. The stretchable nonwoven fabric obtained in Examples 2 to 6 has the structure shown in Fig. 2 . [Comparative Example 1]

使用苯乙烯含量為20%、重量平均分子量為5〇,_、 MFR為15之SEBS樹脂作為彈性樹脂。使用該彈性樹脂, 於模頭溫度為3HTC下使彈性纖維織物網成形。彈性纖維 之直徑為32 μΐη。除此以外,其餘以與實施例丨同樣之方式 製作伸縮性不織布》 [評價] 將於實施例及比較例中所得之伸縮性不織布之特性揭示 於下表1。表中各項目之測定方法係如下。 <強度、伸度及殘留變形> mm、於與其成直 於伸縮性不織布之伸縮方向上切取5 〇 角方向上切取25 mm尺寸之矩形試驗片。將試驗片置於 Orientec公司製Tensil〇n RTC121〇A上。夾頭間距為h mm。使試驗片沿不織布之伸縮方向上以3〇〇瓜瓜/分之速度 伸長,測定此時之荷重。將以此時的最大點的荷重作為^ 大強度將此時之試驗片長度作為B、將原來之試驗 片長度作為A時,將{(Β·Α)/Α}χ1〇〇作為最大伸長度㈧)。 又,進行100%伸長循環試驗,由1〇〇%伸長時的荷重求出 116128.doc 32· 1357451 100%伸長時之強度。進而,測定在刚%伸長後以相同速 度返回至原點時無法恢復之長度之比例’將該值作為殘餘 變形。進*,求得100%伸長後恢復至50%長度時之強度, 將該值作為50%伸長時強度。50%伸長時強度之技術^意 義如下纟穿戴尿布時,通常是將尿布的身體周圍部伸長 至100%程度,其後使其收縮而於約5()%伸長之狀態下穿著 尿布。因若考慮到將本發明之伸縮性不織布用於尿布 的身體周圍部之情形’則50%伸長時的強 尿布越難以脫落。 有( <彈性纖維層與非彈性纖维層之接合性> 一=歹:標準判定以手將性纖維層與非彈性纖維層之間進 ==態,單地剝離〜稍有阻力感:△, 曰間未剝離而有一部分殘留於其它層中. 剝離而幾乎殘留於其它層中:◎。以3人進行判定,若= 以上為相同意見則將該意見作為判定結果人 同意見則將中間意見作為判定結果。 ‘、、、不 H6128.doc -33- 1357451An SEBS resin having a styrene content of 20%, a weight average molecular weight of 5 Å, and an MFR of 15 was used as the elastic resin. Using this elastic resin, an elastic fiber web was formed at a die temperature of 3HTC. The elastic fiber has a diameter of 32 μΐη. Except for the above, a stretchable nonwoven fabric was produced in the same manner as in Example 》 [Evaluation] The properties of the stretchable nonwoven fabric obtained in the examples and the comparative examples are disclosed in Table 1 below. The measurement methods for each item in the table are as follows. <Strength, Elongation, and Residual Deformation> mm, a rectangular test piece of 25 mm in size was cut at an angle of 5 切 in a direction perpendicular to the stretchable non-woven fabric. The test piece was placed on a Tensil(R) RTC121(R) A manufactured by Orientec. The chuck spacing is h mm. The test piece was stretched at a speed of 3 ounces of melon in the direction in which the nonwoven fabric was stretched, and the load at this time was measured. When the load at the maximum point at this time is taken as the maximum intensity, the length of the test piece at this time is taken as B, and the length of the original test piece is taken as A, and {(Β·Α)/Α}χ1〇〇 is taken as the maximum elongation. (8)). Further, a 100% elongation cycle test was carried out, and the strength at the time of elongation of 116128.doc 32·1357451 100% was obtained from the load at the time of elongation of 1%. Further, the ratio of the length which cannot be recovered when returning to the origin at the same speed immediately after the elongation of % is measured as the residual deformation. Into *, the strength at which the strength was restored to 50% after 100% elongation was obtained, and this value was taken as the strength at 50% elongation. The technique of strength at 50% elongation is as follows. When the diaper is worn as follows, the peripheral portion of the diaper is usually stretched to 100%, and then it is shrunk to wear the diaper in a state of about 5 ()% elongation. In view of the fact that the stretchable nonwoven fabric of the present invention is used for the peripheral portion of the body of the diaper, the strong diaper at 50% elongation is more difficult to fall off. (<Adhesiveness of elastic fiber layer and non-elastic fiber layer>> 歹: Standard judgment is made between the hand-incorporated fiber layer and the inelastic fiber layer == state, single peeling ~ slight resistance : △, the 曰 is not peeled off and some remains in the other layer. It is peeled off and remains in the other layer: ◎. It is judged by 3 people. If the above is the same opinion, the opinion is the result of judgment. The intermediate opinion is used as the judgment result. ',,, not H6128.doc -33- 1357451

116128.doc 比較例1 〇 〇 〇 〇 Ο Ο r. Ο 〇 r-H 230 12.0 1 O CN m 〇 實施例6 00 00 0.871 〇 卜 300,000 00 τ—Η 205 CN 00 〇 00 10.5 O ◎ 實施例5 00 00 0.861 CN wS m oo 260,000 jn 225 in OO tn ◎ 實施例4 Os 00 0.863 r-H 卜 Ό CN 240,000 丨215 s 13.0 〇 r-H 卜 τ—« ◎ 實施例3 0.865 Os Os 卜 ο Ο o' (Ν CN 〇 250 235 m a\ 18.0 o 1—^ ◎ 實施例2 0.866 卜 s Ο ο 〇Λ CN 〇 230 285 1 19.5 ψ 〆 i-H ◎ 實施例1 m 00 0.867 o- CN CN 300 200,000 〇 250 230 94.5 17.0 o ◎ 丙烯含量(重量%) c^T- S § $ 炼解熱量值A(mJ/mg) 熔解熱量值B(mJ/mg) MFR(g/10min) 重量平均分子量 彈性纖維之基重(g/m2) 最大強度(cN/25 mm) 最大強度(%) 100%伸長時的強度(cN/25 mm) 娥 當? e -ft- ^ 2 s δ 殘留變形(%) 彈性纖維之纖維直徑(μιη) 非彈性纖維與彈性纖維之接合性 鉍裝劲喊酰犁韜 拿壊MK·馥相· -34- ⑶ 7451 由表1所示之結果可瞭 每 及殘終镇, 、 爲&例之不織布的最大伸声 及殘餘㈣維持在與比較例之 ㈣最大伸度 平,而且A布相同程度之較高水 而且具有亦較比較例之不織布 明彈《Η:繃她麻也!_ 呵之強度,又,可判 沣! 生纖維層與非彈性纖維層之接合 例之不織布用 ,、良好。在將實施 下特Π:製成拋棄式屎布時,該尿布具有如 卜特诚.觸感柔軟且通氣性較高有如 戴、整體收腎妨&胳 充刀伸長故而易於穿 體收緊故而難以留下橡膠痕跡。116128.doc Comparative Example 1 〇〇〇〇Ο Ο r. Ο 〇rH 230 12.0 1 O CN m 〇 Example 6 00 00 0.871 300 300,000 00 τ—Η 205 CN 00 〇00 10.5 O ◎ Example 5 00 00 0.861 CN wS m oo 260,000 jn 225 in OO tn ◎ Example 4 Os 00 0.863 rH Ό CN 240,000 丨 215 s 13.0 〇rH 卜τ—« ◎ Example 3 0.865 Os Os Bu ο Ο o' (Ν CN 〇250 235 ma\ 18.0 o 1—^ ◎ Example 2 0.866 卜 Ο ο 〇Λ 〇Λ CN 〇 230 285 1 19.5 ψ 〆iH ◎ Example 1 m 00 0.867 o- CN CN 300 200,000 〇250 230 94.5 17.0 o ◎ Propylene content (% by weight) c^T- S § $ Refining calorific value A (mJ/mg) Melting calorific value B (mJ/mg) MFR (g/10min) Weight average molecular weight Elastic fiber basis weight (g/m2) Maximum Strength (cN/25 mm) Maximum strength (%) Strength at 100% elongation (cN/25 mm) 娥?? e -ft- ^ 2 s δ Residual deformation (%) Fiber diameter of elastic fiber (μιη) Inelastic The bond between the fiber and the elastic fiber is shouted, and the acyl plough is taken. MK·馥相· -34- (3) 7451 The results shown in Table 1 can be used for each and every end of the town, The maximum extension and remnant of the non-woven fabric of the & (4) is maintained at the maximum elongation of the (4) maximum elongation of the comparative example, and the A-cloth is of the same degree of higher water and has a non-woven fabric of the comparative example. Also! _ Oh, the strength, and can be judged! The non-woven fabric of the joint of the raw fiber layer and the non-elastic fiber layer is good, and the diaper has the same characteristics as the disposable crepe. Bu Techeng. The touch is soft and the air permeability is higher. It is like wearing, and the whole kidney is easy to remove. Therefore, it is easy to wear and tighten, so it is difficult to leave rubber marks.

[產業上之可利用性] 不織布相比較,成 。進而,聚烯烴系 其結果,彈性纖維 而難以產生層間剝 本發明之伸縮性不織布與先"㈣ 為伸縮特性更高者。又,拉伸強度變大 彈性體與非彈性纖維層之融著性變高。 層與非彈性纖維層之接合變得良好,從 離0 【圖式簡單說明】 圖!係表示本發明之伸縮性不織布之一實施形態的剖面 構造之模式圖。 圖2係表示製造圖丨所示伸縮性不織布時所使用之較佳裝 置之模式圖。 ~ 圖3係表示實施延伸加工之纖維片之一例之平面圖。 圖4(a)係圖3所示纖維片沿cd方向的a_a線之剖面圖,圖 4(b)係對應於圖4(a)於凹凸輥之間產生變形之狀態(經延伸 之狀態)之剖面圖,圖4(c)係圖3所示纖維片沿CD方向的 線之剖面圖,圖4(d)係於凹凸輥之間產生變形的狀態(獲得 延伸之狀態)之相當於圖4(c)之剖面圖。 116128.doc •35- 1357451[Industrial Applicability] Non-woven fabrics are compared. Further, as a result of the polyolefin, it is difficult to cause interlayer peeling of the elastic fibers. The stretchable nonwoven fabric of the present invention and the first "(4) have higher stretch characteristics. Further, the tensile strength becomes large, and the fusion property between the elastomer and the inelastic fiber layer becomes high. The bonding between the layer and the inelastic fiber layer becomes good, from 0 [simple description of the figure] Figure! A schematic view showing a cross-sectional structure of an embodiment of the stretchable nonwoven fabric of the present invention. Fig. 2 is a schematic view showing a preferred apparatus used in the manufacture of the stretchable nonwoven fabric shown in Fig. 2. ~ Fig. 3 is a plan view showing an example of a fiber sheet which is subjected to elongation processing. 4(a) is a cross-sectional view of the fiber sheet shown in FIG. 3 along the line a_a in the cd direction, and FIG. 4(b) corresponds to a state in which deformation occurs between the uneven rolls in FIG. 4(a) (extended state). FIG. 4(c) is a cross-sectional view of the fiber sheet shown in FIG. 3 along the line in the CD direction, and FIG. 4(d) is a graph corresponding to the state in which the uneven roll is deformed (the state in which the stretch is obtained). Section 4(c). 116128.doc •35- 1357451

【主要元件符號說明】 10 10A、10B 1 ' 1' 2 、 2' 、 3 、 3' 4 R1、尺2 100 200 300 21、23 22 24 25 26 > 27[Description of main component symbols] 10 10A, 10B 1 ' 1' 2 , 2' , 3 , 3' 4 R1 , ruler 2 100 200 300 21 , 23 22 24 25 26 > 27

30、 30A 31、 32 33 、 34 、 35 、 36 37 W P 伸縮性不織布 纖維薄片 彈性纖維層 非彈性纖維層 接合部 接合部列 織物網形成部 熱風處理部 延伸部 梳理機 紡噴紡紗模頭 熱風爐 弱接合裝置 壓花輥 延伸裝置 大直徑部 凹凸輥 張力調節輥組 大直徑部頂面寬度 大直徑部間之間距 -36- 116128.doc30, 30A 31, 32 33 , 34 , 35 , 36 37 WP stretchable non-woven fiber sheet elastic fiber layer inelastic fiber layer joint joint part row fabric net forming part hot air processing part extension carding machine spinning jet spinning head hot air Furnace weak joint device embossing roller extension device large diameter portion uneven roller tension adjusting roller group large diameter portion top surface width large diameter portion between -36- 116128.doc

Claims (1)

十、申請專利範圍: 1· 一種伸縮性不織布,JL巾於碟μ ,八中於彈性纖維層之至少一面設置 有實質上非彈性之非彈性 尸坪r生纖維層’該彈性纖維層中所含 彈性纖維之構成樹脂係含 货3有以丙烯為主體之聚烯烴系彈 性體者’該聚烯烴系彈性舻夕工& a 卞坪f生體之丙烯含有率為8〇〜9〇重量 %、密度為 0.855〜0.880 g/cm3。 2.如請求項1之伸縮性嬙 % ^ 个纖布,其中上述聚烯烴系彈性體 係使用茂金屬觸媒聚合而成者β 3·如請求項⑷之伸縮性不織布,其中上述聚烯烴系彈性 體之熔解熱里值Α為2〜2〇 mJ/mg,且熔解熱量值Β為 12〜24 mj/mg。 .如明求項1或2之伸縮性不織布,其中上述聚烯烴系彈性 體之熔融流動速率(MFR)為2〜350 g/1〇 min。 5. 如請求項i或2之伸縮性不織布,其中上述構成樹脂係由 上述聚烯烴系彈性體所組成。 6. 如請求項1或2之伸縮性不織布,其中彈性纖維層與非彈 子生纖維層’係於彈性纖維層之構成纖維保持纖維形態之 狀態下,藉由纖維節點之熱熔著而全面接合; 而成為非彈性纖維層之構成纖維的一部分進入彈性纖 維層之狀態、及/或彈性纖維層之構成纖維的一部分進入 非彈性纖維層之狀態。 116128.docX. Patent application scope: 1. A stretchable non-woven fabric, JL towel is provided on the dish μ, and at least one side of the elastic fiber layer is provided with a substantially inelastic non-elastic corpse r-fibrous fiber layer. The constitutive resin containing elastic fibers is a polyolefin-based elastomer containing propylene as the main component. 'The polyolefin-based elastic 舻 工 & a a a f f f f f f f f f 丙烯 丙烯 丙烯 丙烯 丙烯 丙烯 丙烯 丙烯 丙烯 丙烯 丙烯 丙烯 丙烯 丙烯 丙烯 丙烯 丙烯 丙烯 丙烯 丙烯%, density is 0.855~0.880 g/cm3. 2. The stretchability 请求% ^ fiber cloth of claim 1, wherein the polyolefin-based elastic system is polymerized using a metallocene catalyst, β 3 · the stretchable nonwoven fabric of claim (4), wherein the polyolefin-based elastic The melting heat value of the body is 2~2〇mJ/mg, and the heat value of melting is 〜12~24 mj/mg. The stretchable nonwoven fabric according to claim 1 or 2, wherein the polyolefin-based elastomer has a melt flow rate (MFR) of from 2 to 350 g/1 〇 min. 5. The stretchable nonwoven fabric of claim i or 2, wherein the constituent resin is composed of the polyolefin elastomer. 6. The stretchable non-woven fabric of claim 1 or 2, wherein the elastic fiber layer and the non-ballistic fiber layer are integrally joined by heat fusion of the fiber nodes in a state in which the constituent fibers of the elastic fiber layer maintain the fiber form. And a state in which a part of the constituent fibers of the inelastic fiber layer enters the elastic fiber layer, and/or a part of the constituent fibers of the elastic fiber layer enters the inelastic fiber layer. 116128.doc
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