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TWI308412B
TWI308412B TW95144274A TW95144274A TWI308412B TW I308412 B TWI308412 B TW I308412B TW 95144274 A TW95144274 A TW 95144274A TW 95144274 A TW95144274 A TW 95144274A TW I308412 B TWI308412 B TW I308412B
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wire
copper wire
positioning point
copper
moved
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TW95144274A
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Chinese (zh)
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TW200824202A (en
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Hsing Hsin Huang
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Univ Minghsin Sci & Tech
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1308412 九、發明說明: 【發明所屬之技術領域】 增加生產速度外 本發明係有_-種電子連接器自動化組裝方法,尤指一種 將所有組裝動作改為自動化,除了可取代人, 更可以藉由穩定的機械操作而減少不良率。 【先前技術】 按’電子連接n岐要魏在於正確導通奸域於兩個以 上的電器或電子純,並擔任電科電子魏對外溝通的重要介 面,為了方便使用’連接n大都設計成胁結合與拔除的型態, 最基礎的電子連接器,涵蓋了插頭與_ ;近年來,電子技術曰 异月異電子連接器更是推陳出新,其應用的範圍涵蓋了通訊、 κ車、航太、電腦及其週邊設備、商務機械、一般消費性電子產 品、及醫療設備等。習知常見電子連接器第—種如第一、二圖所 不’包括一嵌入件10 (insert)、一銅質導線20、與一殼體3〇 (housing);該嵌入件10的材質為樹脂,利用射出成型技術製成 L型立方體,其中一翼内穿有十個圓型通道11,可分別通過鍍金 的銅質導線20,然後再將銅質導線2〇利用工具折疊成預定形狀 後’即成為電子連接器的導線模組A;該殼體3〇的材質亦為樹脂, 經射出成型後一端供該導線模組A彼合入,完成後即為電子連接 器成。σ,而該殼體30另一端設有一-接部位31,用以連接電緵接 頭。 翫知第一種常見電子連接器的成品如第三圖所示,同樣具有 1308412 40 ^-rt) ^ 5〇 6〇 (h〇using) ^ ^ 喪入件40頂面設有8個供銅質導線5〇的線體對應嵌入之溝槽 .銅質導線5〇在未雜組賴細連雜祕制方 銅質導線排5〇A (如第四圖所示),每一銅質導線5〇有一處作擴 大共同寬度之f折,使成一凸點51及較短線體&與較長線體幻, 如此係為對應溝槽41用;組«,先以人工將-個歲入件40夹 ^於治具上’然後自銅料線排皿上剪下—侧料線(如 第四圖所示)’安放於該嵌入件4〇的溝槽41上(有方向性),再 將一個邊緣截去’然後使用工具用力將銅質導線5〇嵌入溝槽Μ 内,並迫使該銅質導線50緊緊一對一卡入該等溝槽Μ内(一侧 溝槽會有不同戦,皆需完讀人),接著職去該鋼質導線50 的另一個邊緣’使形成第五圖所示者;接著,裝配者必需使用工 具將該銅質導線50向下折f,即完成導線模組b (如第六圖所 :)’最後,以人工將-個殼體6〇夾緊於治具上,並取一個導線 核、、且B對正該賴6〇侧端的開口位置後塞人後,即為電子連接器 成品(如第三、六圖所示)。 第-種電子連接器的構造雖然簡單、組裝容易,然而銅質導 線2〇在通道11内料鬆動,使得突㈣金屬針位置變異,造成 產品的不良率,且又銅質導線20必須全部鑛金,勢必增大成本的 支出故不划算。而第二種電子連接器雖然銅質導、線%與歲入件 的接σ緊饮不再有金屬針位置變異的情況,而可有效降低產 叩不良率且銅質導線%因可選擇部分區域電鍍,故可降低材料 1308412 -的成本’然而其最大缺失在於必須以人工完整組裝,致造成成本 -無法大幅降低,相對也使產品競爭力降低的缺失。第二種電子連 接器利用人讀裝的流程如第七圖所示,分成第一站導線模組b 的組裝工作,以及第二站將導線模組B與殼體6〇組裝成為成品之 工作。其中,第-站的動作較為繁瑣,,每—個組裝循環平均約需 10秒’第二站則僅需約3秒,為了提高產量,故以三位人工生產 第-站的導線模組B,再以-位人工負責結合成品(組裝流程如 藝第七圖所示),如此則產生下列缺失: 1.以人工方式喊電子連翻,組裝速度太慢,且產能受限 制’故必須採用較多的人工,造成成本增加。 2·電子連接器的產量極大,然而組裝步·卩相當繁璃,以人 工方式進行組裝,易產生倦怠感而導致效率不佳。 3. 各站之間互相獨立,導線她之半成品通常堆積於儲存筒 中’由於導線模組帶有銅質導線外#,其數量極多,堆積量增多 籲後常發生兩個以上導線模組的銅質導線互相糾纏,造成產品不良 率上升。 < 4. 以人工方式組合嵌人件與殼體等元件極易刮傷外表,亦 會產生不良品,此種潛_不良率可能,在在造成成本之 高,進而影響產品競爭力。 有鑑於此,本發明人即針對上述第二種習知電子連接器以人 工組裝的缺失加以進行研究改良,而有本發明問世。 【發明内容】 1308412 人發明之主要目的即在提供—種將電子連接器之所有 速度:動化組裝方法,除了可取代 藉由敎的操作組絲作而大幅減少不良率,以 降低成本,進而提升產品競爭力。 係包電子連接""自動化組裝方法’其中所指之電子連接器 、、δ人件’呈1型立方體’其上财轩個溝槽,其中一 侧的溝槽並成型為不_淺度;—銅料線,未組裝前由多數個 銅質導線崎續性沖壓細方式製造細質導線排,每-銅質導 線有-處作擴大制寬度之f折;及—殼體,側端具有開口;特 徵在於.該電子連接||以如下自動化組裝方法完成組裝: 一、 成列的銅質導線排被安置於一進料道内,並藉由自動推 送裝置將該崎導線狀前端逐步推移至卿—定位點; 二、 藉由第一振動進料盤將排列之嵌入件輸送至第二定位 點; 、該嵌入件再被推移至第一定位點,並位於該第一個銅質 導線的下方; 四、 位於第一定位點之銅質導線與對應之嵌入件在第一定 位點被推壓作結合並完成導線模組; 五、 導線模組被推移至第三定位點; 六、 藉由第二振動進料盤將排列之殼體輸送至第四定位點; 七、 該殼體與該導線模組同時被推移至第五定位點作結 1308412 . 合,而形成成品。 在上述發明中,該嵌入件係先被推移至該銅質導線排下方, 然後再被推移至第一定位點。 在上述發明中,該導線模組形成過程係由一模具藉由推壓動 作先將銅質導線下壓置於該嵌入件之溝槽上,再將該銅質導線的 一個邊緣截去’接著將該銅質導線嵌入該等溝槽内,之後再截去 該銅質導線的另一個邊緣,並將該侧之銅質導線向下彎折,即完 φ 成導線模組。 在上述發明中,該殼體被輸送至第四定位點後,先被推移至 一十字軌道内,然後再被推移至第五定位點。 在上述發明中,該第五定位點係位在該十字軌道内。 【實施方式】 有關本發明為達成上述目的,所採用之技術手段及可達致之 功效,茲舉以下較佳可行實施例並配合圖式詳細說明如下,俾使 ^ 審查委員得完全瞭解本發明。 本發明因係針對第三〜六圖所示之第二種習知電子連接器進 行自動化組裝方法之發明,故以下實施例所述及之嵌入件4〇、銅 質導線50及殼體60皆係與第三〜六圖所示者相同,先予陳明。 本發明實施例之組裝過程示意圖及組裝過程流程圖如第八、 九圖所示,首先必須將成列的銅質導線排50Α安置於一進料道7〇 内,然後由一第一缸體71的缸轴帶動一夾持件向下夾持該銅質導 線排50Α,再由一第二缸體72推移該第一缸體71連同該銅質導 1308412 、麵50A在進料道7G内前移—段距離後,織由—第三紅體乃 的虹軸帶動-夾持件向下夾持該銅質導線排谢,此時該第一缸 體71 _由放開對銅質導線排遍的夾持,並藉由第二虹體72 帶動第一缸體71後退回位,接著,第一紅體又動作以夾持住 銅質導線排50A,但同時該第三缸體乃的缸轴立即放開對銅質導 ^排避的夾持,接著該第二紅體72推移該第-缸體71連同銅 導線排50A又前進—小段距離,如此不斷重複上述步驟,使銅 質導線5〇之翻到達第一定鍾。在上述說明中,由送料道7〇、 第缸體71第一紅體72與第三紅體73所共同構成的裝置與摔 f式即係一自動推歸置的作用,惟其只係實施例之揭露,、並 非因此即拘限「自動推觀置」的構成或操作方式。 在上述動作之同時,有一第一振動進料盤⑽將排列之嵌入件 40輸送至第—疋位點π後,有—第四缸體μ作用將第—個嵌入 件4〇推移至該銅質導線排觀下方,再被設於進料道7〇下方的 第五缸體82作用推移至第—定位點τ,並即位於第—編η上 的第-個銅質導線50的下方(請配合參閱第十圖所示),且其一 ^皮一第六缸體83的紅轴所帶動的L型擋請擋住以定位;如 第十圖所示,有-第七紅體84,其缸轴下方帶有一模具841,接 著該缸體84即侧令私麵下伸出使模細向下壓推第—個 銅質導線5〇 ’使其脫離銅質導線排皿,並向下嵌入該嵌入件40 之溝槽41上,該模具⑷持續下壓,並會先將該銅質導線50的 1308412 * 一個邊緣(較短線體52的邊緣)截去,接著將該銅質導線5〇完 全嵌入對應的溝槽41内’因該模具841成型有與溝槽41對應配 合之突出塊,故可迫使該銅質導線50的線體一條一條緊緊卡入對 應的溝槽41内,接著模具841會截去該銅質導線5〇的另一個邊 緣(較長線體53的邊緣),並推使該側的線體53作一個某角度的 向下騎,然後該第七紅體84帶動模具糾回位;接著,、一二的 第八缸體85的缸軸帶動-模具8S1移動去抵到該等已弯折的線體 φ 53,並推使其繼續·彎折,而最終完成第六圖令的導線模組B的態 樣,然後該第八缸體85帶動模具851迅速回位,如此即已組裝出 一個導線模組B,此時第六虹體83的缸軸所帶動之乙型措片831 迅速退出’使得該導線模組B繼續被該第五虹體82推移通過一軌 道86而到達第二定位點m,因該第三定位點瓜係位於一第十三 缸體94的虹軸前端處,故在該導線模組B到達之前會自下方有一 第^缸體87伸出-托件871以幫助將導線模組B托住而通過並到 籲達定位點hi ’此即如第十—晒示之狀態,然後該第九缸體π 隨時帶動該托件871下降回位,而離開對導線模組b的托持(因 已不需要)。 在上述動作之同時,有一第二振動進料盤%將排列之殼體 9〇輸运至第四定位點Iv,有一第十缸體%的虹轴所帶動之推動 建911將第—個殼體6〇推移至-十字軌道95内,並推置於一第 十一紅體92前端推動件921之通槽922内(通槽922呈门字型), 1308412 -紅體92 ·軸推移至十字執道%交又處,且恰座 9^2即位在^Γ)93前端推動件931的承載座932上(該承載座 父處),接耆,該第十二紅體93的缸軸即 將該殼體_轉_22,峨達第五定位鮮;姐 該推動_同樣通過該通槽922,而當該殼體6〇到達第五定位 點v時’該推動件931上有一呈口字型的凹槽州即恰對應至該 第十一缸體92的推動件921,故此時該第十一缸體%的推鱗 921即可被帶動通過該凹槽933而後退回位,以等待下一個殼體 60的到達,而在該殼體6〇被推移至第五定位點ν之同時,位在 第三定:點III上之導線模組Β會被該第十三缸體94的缸軸推移 至第五定健V,並即_達第五定健ν之舰⑼作結合形成 如第三圖所示之電子連接器成品。 繼續,第十三缸體94之紅軸立即後退,直至該成品回到十字 執道95的交叉處為止,亦即該推動件931的承載座932帶著成品 • 回到原來出發的點,此時,下一行程的第十一缸體92之推動件921 帶著第二殼體60前進來,故該推動件921的端頭即會先將該上一 行程已完成之成品推至一收集口 C輸出,然後新的殼體60同時到 達該承載座932上,而重複進行上述組裝動作。 由上述說明可知,本發明在組裝過程及方法上至少具有下列 優點及功效: 1.整合組裝程序··整合習知以人工組裝時的兩個工作站,將 12 1308412 2有組裝崎安賊為—套自動化組裝祕,並齡連續的組裝 流程’讓成品從單-出料收集口稍地輸出,所以已無中途堆積 儲存導線模組的不便及缺失。 2. 設計並試製自動化機構: (1) 設計自動化送料機構,將嵌入件、銅質導線及殼體 等元件傳送至定位。 (2) 設計自動化壓線與折疊機構,將嵌入件組裝動作自 φ 動化。 〇)設計自動化機構組合嵌入件及殼體等元件。 (4)將所有的人工動作改為自動化,除了取代人工、增 加生產速度外,更可以藉由穩定的機械操作而減少不良率。 3. 改善組裝速度:採用自動化控制增快流程,降低每一個組 裝循環。 》 4. 電腦監控:_電腦監控組裝纽,確絲個工作環節的 • 穩定性,並能確實管制工作流程。 綜合上述,本發明所揭露之技術手段確已達致預期之目的與 功效,足證本發明洵已具備發明專利要件無誤,爰依法提出申請: 懇析鈞上惠予詳審並賜准專利。 13 1308412 , 【圖式簡單說明】 第—圖所示係第-種軸之立體分解圓 第ΐ圖所示係第一種習知例之立體組合圖 第一圖所不係第二種習知例之立體組合圖 第圖所不係第二種習知例銅質導線排之俯視圖 第五圖所示係第二種習知例導線模組之立體圖 第六圖所示係第二種習知例之立體分解圖 • 第七圖所示係第二種習知例之組裝流程圖 第八圖所示係本翻實施例之組裝過程俯視示意圖 第九圖所示係本發明實施例之纽裝過程流程圖 第十圖所示係本發明實施例之部分組裝過程侧視示意圖 第十一圖所示係本發明實施例另一部分組裝過程侧視示意圖 【主要元件符號說明】 10—喪入件 11—通道 20—銅質導線 3〇…殼體 40…嵌_入件 50…銅質導線 51…凸點 52---較短線體 53…較長線體 5GA—-銅質導線排 60…殼體 7〇 一進料道 71…第一缸體 72---第二缸體 73…第三缸體 8〇--第一振動進料盤 81…第四缸體 82--第五缸體 83…第六缸體 831—擋片 84…第七缸體 841〜模具 85--第八虹體 851—模具 14 1308412 86---軌道 90—第二振動進料盤 92…第十一缸體 93…第十二缸體 933…凹槽 II…第二定位點 V-—第五定位點 87—第九缸體 91—第十缸體 921—推動件 931—推動件 94…第十三缸體 III…第三定位點 A、B…導線模組 871…托件 911—推動件 922…通槽 932…承載座 I…第一定位點 IV…第四定位點 C—收集口1308412 IX. Description of the invention: [Technical field of invention] Increasing production speed The present invention has an automatic assembly method for electronic connectors, in particular, a method of automatically changing all assembly actions, in addition to replacing people, The defect rate is reduced by stable mechanical operation. [Prior Art] According to the 'electronic connection n岐We want Wei to correctly lead the traitor in more than two electrical or electronic pure, and serve as an important interface for the electronic communication of the electronic department. For the convenience of use, the connection is designed to be a combination of threats. With the unplugged type, the most basic electronic connector covers the plug and _; in recent years, the electronic technology is different from the electronic connector, its application range covers communication, κ car, aerospace, computer And its peripheral equipment, business machinery, general consumer electronics, and medical equipment. The conventional electronic connector first includes an insert 10, a copper wire 20, and a housing. The insert 10 is made of a material such as the first and the second. Resin, L-shaped cube is formed by injection molding technology, in which one wing is filled with ten circular channels 11, which can pass through the gold-plated copper wire 20, and then the copper wire 2〇 is folded into a predetermined shape by a tool. That is, the wire module A of the electronic connector; the material of the casing 3 is also resin, and one end of the wire is formed by the wire module A after being injection molded, and is completed as an electronic connector. σ, and the other end of the casing 30 is provided with a joint portion 31 for connecting the electric pick-up joint. The finished product of the first common electronic connector, as shown in the third figure, also has 1308412 40 ^-rt) ^ 5〇6〇(h〇using) ^ ^ There are 8 copper for the top surface of the funnel 40 The wire body of the 5 〇 wire corresponds to the groove embedded in the copper wire. The copper wire 5 〇 〇 未 未 未 连 连 连 ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( 5〇 There is a place to enlarge the f width of the common width, so that a bump 51 and a shorter line body & and a longer line body illusion, so as to correspond to the groove 41; group «, first manually - ageing 40 Clip on the jig 'and then cut from the copper wire dish - the side material line (as shown in the fourth figure) 'placed on the groove 41 of the insert 4 有 (directional), and then One edge is cut off' and then the copper wire 5〇 is forced into the groove 使用 using a tool, and the copper wire 50 is forced to fit into the groove 紧 tightly one to one (the groove on one side will be different) , all need to finish reading), and then go to the other edge of the steel wire 50 to make the figure shown in the fifth figure; then, the assembler must use the tool to fold the copper wire 50 down , that is, complete the wire module b (as shown in the sixth figure:) 'Finally, manually clamp a casing 6〇 to the fixture, and take a wire core, and B is aligned with the side After the opening position of the end is plugged, it is the finished electronic connector (as shown in the third and sixth figures). Although the construction of the first type of electronic connector is simple and easy to assemble, the copper wire 2 is loosened in the channel 11, so that the position of the metal needle of the protrusion (four) is variated, resulting in a defective rate of the product, and the copper wire 20 must be completely mine. Gold, it is bound to increase the cost of spending is not worthwhile. However, the second electronic connector, although the copper guide, the line % and the sigma of the aged piece are no longer in the case of the metal needle position variation, can effectively reduce the rate of malnutrition and the copper wire% can be selected due to the partial area. Electroplating can reduce the cost of material 1308412 - however, the biggest drawback is that it must be assembled manually, resulting in cost - can not be greatly reduced, but also the lack of product competitiveness. The second electronic connector utilizes the human reading process as shown in the seventh figure, and is divided into the assembly work of the first station wire module b, and the second station assembles the wire module B and the casing 6 into a finished product. . Among them, the action of the first station is cumbersome, and the average assembly time is about 10 seconds for each assembly cycle. The second station takes only about 3 seconds. In order to increase the output, the wire assembly B of the first station is manually produced. Then, the manual is responsible for combining the finished products (the assembly process is as shown in the seventh figure of the art), so the following defects are caused: 1. The electronic connection is manually called, the assembly speed is too slow, and the production capacity is limited. More labor, resulting in increased costs. 2. The output of the electronic connector is extremely large. However, the assembly step is quite versatile and is assembled in an artificial manner, which is liable to cause burnout and lead to inefficiency. 3. The stations are independent of each other, and the semi-finished products of the wires are usually stacked in the storage cylinder. 'Because the wire modules have copper wires outside #, the number is extremely large, and the accumulation amount is increased. The copper wires are entangled with each other, resulting in an increase in product defect rate. < 4. Manually combining components such as embedded parts and casings can easily scratch the appearance, and it will also produce defective products. This potential _ non-performing rate may cause high cost and affect product competitiveness. In view of the above, the present inventors have made research and improvement on the above-mentioned second conventional electronic connector with the lack of manual assembly, and the present invention has been made. SUMMARY OF THE INVENTION The main purpose of the 1308412 invention is to provide all the speeds of the electronic connector: the dynamic assembly method, in addition to replacing the operation of the cymbal by the operation of the cymbal, greatly reducing the defect rate, thereby reducing the cost, and further Improve product competitiveness. The electronic connection of the electronic connection ""automated assembly method, which refers to the electronic connector, the δ person's 'type 1 cube' is a groove on the upper side, and one side of the groove is formed into a shallow ;-Copper wire, before the assembly, a number of copper wires are used to form a fine wire row in a rough manner, and each copper wire has a f-fold for the width of the enlarged width; and - the shell, the side end Having an opening; characterized in that the electronic connection|| is assembled by the following automated assembly method: 1. The row of copper wire rows is placed in a feed channel, and the zigzag-shaped front end is gradually moved by an automatic pushing device. To the cleavage-positioning point; 2. transporting the aligned insert to the second positioning point by the first vibrating feed tray; the insert is then moved to the first positioning point and located at the first copper conductor 4. The copper wire at the first positioning point and the corresponding insert are pressed at the first positioning point to complete and complete the wire module; 5. The wire module is moved to the third positioning point; Rowing by the second vibrating feed tray The housing delivered to the fourth anchor; seven, the module housing and the wire is pushed to move while the fifth setpoint concludes 1,308,412 together to form the finished product. In the above invention, the insert is first pushed under the copper wire row and then pushed to the first positioning point. In the above invention, the wire module forming process is performed by pressing a copper wire onto a groove of the insert by a pressing action, and then cutting an edge of the copper wire. The copper wire is embedded in the grooves, and then the other edge of the copper wire is cut off, and the copper wire on the side is bent downward, that is, the wire module is finished. In the above invention, after the casing is transported to the fourth positioning point, it is first moved into a cross rail and then moved to the fifth positioning point. In the above invention, the fifth positioning point is located in the cross track. EMBODIMENT OF THE INVENTION In order to achieve the above object, the technical means and the achievable effects of the present invention are as follows. The following preferred embodiments are described in detail below with reference to the drawings, so that the reviewer can fully understand the present invention. . The invention is based on the invention of the second conventional electronic connector shown in the third to sixth embodiments. Therefore, the insert 4〇, the copper wire 50 and the casing 60 described in the following embodiments are It is the same as those shown in the third to sixth figures, first given to Chen Ming. The assembly process diagram and the assembly process flow chart of the embodiment of the present invention are as shown in the eighth and ninth diagrams. First, the row of copper wire rows 50Α must be placed in a feed channel 7〇, and then a first cylinder block. The cylinder shaft of the 71 drives a clamping member to clamp the copper wire row 50 向下 downward, and then the second cylinder block 71 moves the first cylinder block 71 together with the copper guide 1308412 and the surface 50A in the feeding lane 7G. After the forward-segment distance, the weaving is driven by the rainbow shaft of the third red body, and the clamping member clamps the copper wire downward, and the first cylinder 71_ is released by the copper wire. The first clamping body 71 is moved back to the position by the second rainbow body 72, and then the first red body is moved to clamp the copper wire row 50A, but at the same time, the third cylinder body is The cylinder shaft immediately releases the clamping of the copper guide, and then the second red body 72 pushes the first cylinder 71 together with the copper wire row 50A to advance again - a small distance, thus repeating the above steps to make copper The quality wire turns to the first fixed clock. In the above description, the device constituted by the feed channel 7〇, the first block body 71, the first red body 72 and the third red body 73, and the f-type is an automatic push-return function, but it is only an embodiment. The disclosure does not limit the composition or operation of the "automatic push". At the same time as the above action, after a first vibrating feed tray (10) transports the aligned insert 40 to the first 疋 position π, the fourth cylinder μ acts to move the first insert 4 to the copper. Below the mass conductor, the fifth cylinder 82 disposed below the feed channel 7 is moved to the first positioning point τ, and is located below the first copper conductor 50 on the first-stage η ( Please refer to the tenth figure), and the L-shaped gear driven by the red shaft of the sixth cylinder 83 is blocked to be positioned; as shown in the tenth figure, there is a - seventh red body 84, There is a mold 841 under the cylinder shaft, and then the cylinder 84 is extended under the side of the private plane to push the first copper wire 5〇' to push it off the copper wire and downward. Embedding into the groove 41 of the insert 40, the mold (4) is continuously pressed down, and the edge of the 1308412* of the copper wire 50 (the edge of the shorter line body 52) is first cut off, and then the copper wire 5 is removed. The crucible is completely embedded in the corresponding groove 41. Since the mold 841 is formed with a protruding block corresponding to the groove 41, the copper wire 50 can be forced. One piece of the body is tightly engaged in the corresponding groove 41, and then the mold 841 intercepts the other edge of the copper wire 5〇 (the edge of the longer line body 53), and pushes the line body 53 of the side as a The downward riding at an angle, then the seventh red body 84 drives the mold to correct the position; then, the cylinder shaft of the eighth cylinder 85 of the second and second cylinders drives the mold 8S1 to move to the bent line body. Φ 53, and push it to continue and bend, and finally complete the aspect of the wire module B of the sixth figure, and then the eighth cylinder 85 drives the mold 851 to quickly return, so that a wire die has been assembled. Group B, at this time, the B-type blade 831 driven by the cylinder shaft of the sixth rainbow body 83 quickly exits, so that the wire module B continues to be moved by the fifth rainbow body 82 through a track 86 to reach the second positioning point m. Because the third positioning point is located at the front end of the rainbow shaft of the thirteenth cylinder 94, before the wire module B arrives, there will be a cylinder block 87 extending from below - the carrier 871 to help The wire module B is held by and reaches the positioning point hi 'this is the tenth state - the state of the sun, then the ninth cylinder π At any time, the carrier 871 is lowered to return to the position, and the holding of the wire module b is left (because it is not needed). At the same time as the above action, a second vibrating feed tray % transports the aligned housing 9〇 to the fourth positioning point Iv, and a tenth cylinder % of the rainbow shaft drives the 911 to be the first shell. The body 6〇 is moved into the -cross track 95 and pushed into the through slot 922 of the eleventh red body 92 front end pushing member 921 (the through slot 922 is gate-shaped), 1308412 - red body 92 · the shaft is moved to The crossroads are crossed and the intersection is 9^2, which is located on the bearing 932 of the front end pushing member 931 (the parent of the carrying seat), and the cylinder shaft of the twelfth red body 93. That is, the housing _ turn _22, the fifth positioning fresh; the sister push _ also through the through slot 922, and when the housing 6 〇 reaches the fifth positioning point v, the pushing member 931 has a mouth The groove state of the font corresponds to the pusher 921 of the eleventh cylinder 92, so that the pusher 921 of the eleventh cylinder % can be driven back through the groove 933 to wait for the position to wait. The arrival of the next housing 60, while the housing 6〇 is moved to the fifth positioning point ν, the wire module 位 at the third fixed point: point III will be the thirteenth cylinder The cylinder shaft 94 through the fifth passage health given V, and the fifth set of Health i.e. _ ν ⑼ of the ship as to form the finished product as shown in the third electronic connector of FIG. Continuing, the red axis of the thirteenth cylinder 94 is immediately retracted until the finished product returns to the intersection of the crossroads 95, that is, the carrier 932 of the pusher 931 carries the finished product. • Back to the original point of departure, this When the pushing member 921 of the eleventh cylinder 92 of the next stroke advances with the second casing 60, the end of the pushing member 921 first pushes the finished product of the previous stroke to a collection. The port C is output, and then the new casing 60 reaches the carrier 932 at the same time, and the above assembly operation is repeated. It can be seen from the above description that the present invention has at least the following advantages and effects in the assembly process and method: 1. Integrating the assembly program · Integrating the two workstations that are conventionally assembled by hand, the 12 1308412 2 has assembled the thief-- The set of automated assembly secrets, and the continuous assembly process of the 'production of the finished product from the single-discharge collection port slightly, so there is no inconvenience and lack of accumulation of storage wire modules. 2. Design and prototype the automation system: (1) Design an automated feeding mechanism to transfer components such as inserts, copper wires and housings to the positioning. (2) Design the automatic crimping and folding mechanism to move the assembly assembly action from φ. 〇) Design automation mechanism to combine components such as inserts and housings. (4) Change all manual actions to automation. In addition to replacing labor and increasing production speed, it is possible to reduce the defect rate by stable mechanical operation. 3. Improve assembly speed: Use automated control to increase the flow and reduce each assembly cycle. 》 4. Computer monitoring: _ computer monitoring assembly, the stability of a work link, and can really control the workflow. In summary, the technical means disclosed in the present invention have achieved the intended purpose and efficacy, and it is proved that the invention has the indispensable requirements for the invention patent, and the application is filed according to law: The analysis and the grant of the patent are granted. 13 1308412, [Simplified description of the drawing] The first figure shows the stereoscopic decomposition circle of the first type of axis. The first figure shows the first combination of the first conventional example. The three-dimensional combination diagram of the second conventional example is a top view of the copper wire row. The fifth figure is a perspective view of the second conventional example wire module. 3D exploded view of the embodiment of the present invention. The seventh embodiment of the present invention is shown in the eighth embodiment. 10 is a side view showing a part of the assembly process of the embodiment of the present invention. FIG. 11 is a side view showing another part of the assembly process of the embodiment of the present invention. [Main component symbol description] 10 - Funeral entry 11 - channel 20 - copper wire 3 〇 ... housing 40 ... embedded _ inlet 50 ... copper wire 51 ... bump 52 - short wire body 53 ... long wire body 5GA - copper wire row 60 ... shell 7〇一feed channel 71...first cylinder 72---second cylinder 73...third cylinder 8〇-- A vibrating feed tray 81...a fourth cylinder 82--a fifth cylinder 83...a sixth cylinder 831-block 84...a seventh cylinder 841~mold 85--eighth rainbow 851-mold 14 1308412 86 --- Track 90 - second vibrating feed tray 92 ... eleventh cylinder 93 ... twelfth cylinder 933 ... groove II ... second positioning point V - - fifth positioning point 87 - ninth cylinder 91 - tenth cylinder 921 - pusher 931 - pusher 94 ... thirteenth cylinder III ... third anchor point A, B ... wire module 871 ... bracket 911 - pusher 922 ... through slot 932 ... carrier I ...first positioning point IV...fourth positioning point C-collection port

1515

Claims (1)

1308412 十、申請專利範圍: 1. -種電子連接器自動化組裝方法,電子連接器係包含一嵌 入件’呈L型立方體,其上設有若干個溝槽,其中一側的溝槽並 成型為不同深淺度;-銅質導線,未組裝前由多數個銅質導線以 連續性沖壓排列方式製造成銅質導線排,每一銅質導線有一處作 擴大共同寬度之彎折;及—殼體,侧端具有開口 ;特徵在於:該 電子連接H以如下自動化絲方法完雜裝: _ 一、成列的銅質導線排被安置於一進料道内,並藉由自動推 送裝置將_㈣線排之前端逐步推移至到第—定位點; 二、藉由第-振動進料盤將排列之嵌入件輸送至第二定位 三、 職人件再被推移至第—定無,並位於該第一個 導線的下方; 四、 位於第一定位點之銅質導線與對應之嵌入件在第-定 位點被推卿結合並完鱗線模組; 五、 導線模組被推移至第三定位點; :、藉由第二振動進料盤將排列之殼體輪送至第四定位點; 導線模_時獅移至第 合,而形成成品。 饿點作、、.口 如申明專利範圍第1項所述之電子連接器自動化组裝方 件係先雜錢_料_下方,然後再被 16 1308412 推移至第一定位點。 3. 如申請專利範圍第1項所述之電子連接器自動化組裝方 法,其中,該導線模組形成過程係由一模具藉由推壓動作先將銅 質導線下壓置於該嵌入件之溝槽上,再將該銅質導線的一個邊緣 截去’接著將該銅質導線嵌入該等溝槽内’之後再戴去該銅質導 線的另一個邊緣,並將該側之銅質導線向下彎折,即完成導線模 ▲ 組。 4. 如申請專利範圍第1項所述之電子連接器自動化組裝方 法,其中,該殼體被輸送至第四定位點後,先被推移至一^1*字軌 道内,然後再被推移至第五定位點。 5. 如申請專利範圍第1項所述之電子連接器自動化組裝方 法,其中,該第五定位點係位在該十字軌道内。1308412 X. Patent application scope: 1. An automatic assembly method for electronic connectors, the electronic connector includes an insert member, which is an L-shaped cube, and has a plurality of grooves thereon, wherein one side of the groove is formed into Different shades; - copper conductors, which are made of copper conductors in a continuous stamping arrangement before being assembled, each copper conductor has a bend to expand the common width; and - the shell The side end has an opening; the characteristic is that the electronic connection H is finished by the following automatic wire method: _ 1. The row of copper wire rows is placed in a feeding channel, and the _(four) line is automatically pushed by the device The front end of the row is gradually moved to the first positioning point; second, the arranged insert is conveyed to the second positioning by the first-vibration feeding tray, and the employee is moved to the first position, and is located at the first Below the wire; 4. The copper wire at the first positioning point and the corresponding insert are combined at the first positioning point and the scale circuit module is completed; 5. The wire module is moved to the third positioning point; :,borrow A second feed wheel housing vibrating tray arrangement of the fourth to the anchor point; lion Move to the wire bonding _ mold to form the finished product. Hungry, the mouth, such as the electronic connector automatic assembly method described in the first paragraph of the patent scope is the first money, _ material, and then moved to the first positioning point by 16 1308412. 3. The electronic connector automatic assembly method according to claim 1, wherein the wire module forming process is performed by pressing a copper wire into a groove of the insert by a die by a pressing action. On the groove, the edge of the copper wire is cut off and then the copper wire is embedded in the groove, and then the other edge of the copper wire is worn, and the copper wire on the side is turned toward Bend down, that is, complete the wire pattern ▲ group. 4. The electronic connector automated assembly method of claim 1, wherein the housing is transported to a fourth positioning point, first moved into a ^1* word track, and then moved to The fifth anchor point. 5. The electronic connector automated assembly method of claim 1, wherein the fifth positioning point is located in the cross track.
TW95144274A 2006-11-29 2006-11-29 Method of automatic assembly for electronic connector TW200824202A (en)

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TWI308412B true TWI308412B (en) 2009-04-01

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI835052B (en) * 2022-01-17 2024-03-11 禾凌科技股份有限公司 Terminal bending equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI835052B (en) * 2022-01-17 2024-03-11 禾凌科技股份有限公司 Terminal bending equipment

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