TWI222705B - Method and structure for a wafer level packaging - Google Patents
Method and structure for a wafer level packaging Download PDFInfo
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- TWI222705B TWI222705B TW92127988A TW92127988A TWI222705B TW I222705 B TWI222705 B TW I222705B TW 92127988 A TW92127988 A TW 92127988A TW 92127988 A TW92127988 A TW 92127988A TW I222705 B TWI222705 B TW I222705B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/44—Structure, shape, material or disposition of the wire connectors prior to the connecting process
- H01L2224/45—Structure, shape, material or disposition of the wire connectors prior to the connecting process of an individual wire connector
- H01L2224/45001—Core members of the connector
- H01L2224/45099—Material
- H01L2224/451—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te) and polonium (Po), and alloys thereof
- H01L2224/45138—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te) and polonium (Po), and alloys thereof the principal constituent melting at a temperature of greater than or equal to 950°C and less than 1550°C
- H01L2224/45144—Gold (Au) as principal constituent
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/4805—Shape
- H01L2224/4809—Loop shape
- H01L2224/48091—Arched
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/481—Disposition
- H01L2224/48151—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/48221—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/48225—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
- H01L2224/48227—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation connecting the wire to a bond pad of the item
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Abstract
Description
1222705 五、發明說明(l) 一、 【發明所屬技術領域】 本發明係有關於一種晶圓級封裝方法及結構,特別是 有關於一種在晶圓上或可透光基板上形成間隙壁牆及封閉 框膠之晶圓級封裝之方法及其結構。 二、 【先前技術】 近年來,由於晶片之微電路的製作朝向高積集度發展 ’因此,其晶片構裝亦需具備有高功率、高密度、輕薄與 微小化等製程。晶片構裝就是晶圓製造完成後,以^膠/或 陶磁等材料,將晶粒包在其中,以達保護晶粒,使晶粒不 受外界水氣及機械性損害之目的。晶片構裝主要之功能分 別有電能傳送(Power Distribution)、訊號;傳送( Signal Distribution)、熱的散失(Heat Dissipati〇n )與保護支持(Protection and Support)。由於積體電 路之製程發展會影響積體電路封裝之技術,而現今電子產 品的要求是輕薄短小及高的積集度,因此會使得積體電路 製程微細化,造成晶片内包含的邏輯線路增加,而進一步 使得晶片l/0(input/output)腳數增加,而為配合這些需^ 求’產生了許多不同的封裝方式,例如,球柵陣列封_裝 (ball grid array, BGA)、晶片尺寸封裝(Chip Scal$ Package, CSP)、多晶片模組封裝(Multi Chip Mc)dule package, MCM package)、覆晶式封裝(FHp Chip1222705 V. Description of the invention (l) 1. [Technical field to which the invention belongs] The present invention relates to a wafer-level packaging method and structure, and more particularly to a method for forming a gap wall on a wafer or a light-transmissive substrate and Method and structure for wafer-level packaging of closed frame adhesive. 2. [Previous technology] In recent years, as the fabrication of microcircuits for wafers has developed toward a high degree of accumulation ', its wafer structure must also have processes such as high power, high density, thinness, and miniaturization. The wafer structure is to encapsulate the crystal grains with materials such as glue / ceramics after the wafer fabrication is completed, so as to protect the crystal grains from external moisture and mechanical damage. The main functions of the chip configuration are Power Distribution, Signal; Signal Distribution, Heat Dissipation, and Protection and Support. Because the development of integrated circuit manufacturing processes will affect the technology of integrated circuit packaging, today's electronic products require light, thin, short, and high integration, which will make the integrated circuit process miniaturization, resulting in an increase in the logic circuits included in the chip , And further increase the number of chip l / 0 (input / output) pins, and to meet these requirements, many different packaging methods have been generated, such as ball grid array (BGA), chip Chip Package (CSP), Multi Chip Mc Package (MCM package), FHp Chip
Package)、捲帶式封裝(Tape Carrier Package,TCP)及 晶圓級封裝(Wafer Level Package, WLP)等。 五、發明說明(2) I不論以何種形式之封裝方法,士 A 將晶圓分離成獨立之晶片後再^ 大°卩分的封裝方法都是 封裝是半導體封袭方ΐ中的一 if ί裝之程序。而晶圓級 片晶圓為封裝對象,而並非如值 ’晶圓級封裝係以整 封裝標的,因而封裝與測試均裝是以單一晶片為 黏晶與打線等製程口:緩=可省下填膠、组裝、 低人工成本與縮短製造時間。而傳此可大量降 !· 電鐘、檢測等步^漆曰曰、鲜線、封膠、檢切、印字、 第-一 A圖至第一 c圖係傳統封裝技術之示意圖。如第一 ΤΗ丰:ί ’提供一半導體晶圓101及-可透光基板 13,此+導體晶圓101包含複數個晶粒(die)1〇3 ,更者 此複數個晶粒103係利用半導體製程以形成複數個微電 路於此晶粒1 〇 3上(圖上未示),接著,如第一 B圖所示,將 S此半導體晶圓101上之每一晶粒1〇3經由一晶片切割機切割 |分離,以得到一複數個獨立之晶粒丨〇3,之後利用一粘晶 機之取放臂將此獨立之晶粒1 〇 3放置於一半導體基板丨〇 5上 並利用一環氧物(ep〇Xy)(圖上未示)予以粘著。此半導體 基板105包含一邊框1〇7 (border),此邊框107係利用一特 I定圖案之模版及半導體製程技術獲得,而由於粘晶(d i e mount)步驟係利用粘晶機將每一獨立之晶粒i 〇3置放於半Package), Tape Carrier Package (TCP) and Wafer Level Package (WLP). V. Description of the invention (2) I No matter what kind of packaging method is used, A will separate the wafer into independent wafers and then ^ The packaging method of °° is a package if the packaging is a semiconductor if ίInstallation procedure. The wafer-level wafer is the packaging object, not the value. The wafer-level packaging is based on the entire package, so the packaging and testing are based on a single wafer as the die bonding and wire bonding process: slow = can be saved Filling, assembly, low labor costs and shortened manufacturing time. It is said that this can greatly reduce the number of steps, such as electric clocks, inspections, etc. Lacquer, fresh line, sealing, cutting, printing, and the first-A diagram to the first c diagram are schematic diagrams of traditional packaging technology. For example, the first one: Provide a semiconductor wafer 101 and a light-transmissive substrate 13. The + conductor wafer 101 includes a plurality of dies 103, and the plurality of dies 103 are utilized. A semiconductor process is performed to form a plurality of microcircuits on the die 103 (not shown in the figure). Then, as shown in FIG. 1B, each die 103 on the semiconductor wafer 101 is passed through A wafer dicing machine cuts | separates to obtain a plurality of independent dies. 〇03, and then uses the pick-and-place arm of a die attacher to place this independent dies on a semiconductor substrate. An epoxy (epoxy) (not shown) was used for adhesion. The semiconductor substrate 105 includes a border 107. The border 107 is obtained by using a special I-patterned stencil and semiconductor process technology. Since the die mount step uses a die bonding machine to separate each The grain i 〇3 is placed in half
第6頁 1222705 發明說明(3) 導體基板1 0 5上,因此易發生獨立之晶粒丨〇 3掉落之情形, 而導致半導體晶圓1〇1所能切割出的晶粒數(gr〇ss die)減 少’因此良率會降低。然後,執行一銲線(w i r e b 〇 n d)製 程’將每一獨立之晶粒1 〇 3之電路訊號傳輸至外界,此銲 線製程包含將一金線1 〇 9打線於此獨立之晶粒1 〇 3上。 接著,如第一 C圖所示,在將每一獨立之晶粒1 〇 3粘著 並放置於半導體基板1 〇5上後,執行一封膠(M〇 1 d)製程, 係在邊框107上塗佈一框膠n l並覆蓋一可透光基板113, 使半導體基板1 0 5上之晶粒1 〇 3包覆著堅固之外殼,以防止 濕氣由外部侵入,並可有效的黏合上下兩基板。 另外一種框膠製程,係在薄膜液晶(TFT-LCD)顯示器 之製程中’將複數個間隙壁球(Spacer bal Is)(圖上未示) 隨機的與框膠111(3^1&111;)混合,框膠111的用途是要讓 液晶面板中的上下兩層基板能夠緊密黏住,並且使面板中 的液晶分子與外界阻隔,而間隙壁球主要是提供上下兩層 基板的支撐,在上層之可透光基板Π 3進行覆蓋及壓合時 ’此間隙壁球會形成一扁平狀,而由於此間隙壁球的大小 形狀不一,因此易造成框膠i [丨之寬度控制不易,同時無 法維持上下兩片基板適當之間隙(Gap),造成電場分布不 均的現象,進而影響液晶的灰階表現。且由於框膠1丨1為 高分子之材質,因此易與液晶起化學反應,或是在塗佈時 易溢入由包含一晶片1 〇 3之顯示區(Sensor Area)内。為了Page 6 1222705 Description of the invention (3) On the conductive substrate 105, it is easy for the independent crystal grains to fall, resulting in the number of crystal grains (gr. ss die) decrease 'and therefore the yield will decrease. Then, a wirebond process is performed to transmit the circuit signal of each independent die 103 to the outside. This wiredon process includes wiring a gold wire 107 to this separate die 1 〇3 上. Next, as shown in FIG. 1C, after each independent die 103 is adhered and placed on the semiconductor substrate 105, a glue (M01d) process is performed and tied to the frame 107. A frame adhesive nl is coated on top and a light-transmissive substrate 113 is covered, so that the crystal grains 103 on the semiconductor substrate 105 are covered with a solid shell to prevent moisture from invading from the outside and can effectively bond the upper and lower surfaces. Two substrates. Another type of frame adhesive process is based on the process of thin film liquid crystal (TFT-LCD) display. 'Several gap squashes (Spacer bal Is) (not shown in the figure) are randomly mixed with frame adhesive 111 (3 ^ 1 &111;) Mixed, the purpose of the frame glue 111 is to make the upper and lower substrates in the liquid crystal panel adhere tightly and block the liquid crystal molecules in the panel from the outside. The gap squash ball mainly provides support for the upper and lower substrates. When the light-transmissive substrate Π 3 is covered and pressed, 'this gap squash will form a flat shape, and because the size and shape of this gap squash are different, it is easy to cause the width of the frame glue i [丨 to be difficult to control, and it cannot maintain the upper and lower sides. The proper gap (Gap) between the two substrates causes uneven electric field distribution, which in turn affects the grayscale performance of the liquid crystal. And because the frame adhesive 1 丨 1 is a polymer material, it is easy to chemically react with the liquid crystal, or it is easy to overflow into the sensor area including a wafer 103 when coating. in order to
第7頁 1222705 五、發明說明(4) 使框膠1 1 1與顯示區有赵士 n. · w θ $权大之安全距離,即元件之尺寸(Page 7 1222705 V. Description of the invention (4) Make the frame adhesive 1 1 1 and the display area have Zhao Shi n. · W θ $ the safe distance of the weight, that is, the size of the component (
Dimension)不易縮小,_ τ 造成產率無法提昇。日日圓可切割出的晶粒數亦減少, 在刖述之傳統封裝製程或是薄膜液晶顯示器之製程中 無法有效及準確地控制膠框的位置及寬度,因此,亟 待提供-種改良之封裝製程,以克服習知之封裝製程所面 臨之問題。 、【發明内容】Dimension) is not easy to shrink, and _ τ prevents the productivity from increasing. The number of dies that can be cut by the Japanese yen is also reduced, and the position and width of the plastic frame cannot be effectively and accurately controlled in the conventional packaging process or the thin-film LCD display process described above. Therefore, an improved packaging process is urgently needed to be provided. In order to overcome the problems faced by the conventional packaging process. [Inventive Content]
i A t ί 2 1二:的為提供一種晶圓級封裝方法及結構, ”:用t 製程來產生-間隙壁牆(Spacer Wall), •精由冑閉框膠可置放於間隙壁冑之内《外側側璧 •而精確的控制封閉樞膠之位置及範 框膠與顯示區之距離而進一步地控制元件之尺寸,使^ 圓所產生之晶粒數増加,因而提高產能。 本發明之另一目的為提 其係利用半導體製程來產生 藉由精確地控制此間隙I_ 圓及可透光基板間間隙之均 可透光基板之黏合時,1p 之穩定性而增加良率。 供一晶圓級封裝方法及結構, 一間隙壁牆(Spacer Wal 1 ), 之高度可有效地維持半導體晶 勻性,且在執行半導體晶圓及 由間隙壁牆控制封閉框膠寬度i A t ί 2 12: To provide a wafer-level packaging method and structure, ": using the t process to create a-Spacer Wall, • Fine closed frame glue can be placed on the gap wall 胄"Outside side 璧" and accurately control the position of the closed hinge glue and the distance between the fan frame glue and the display area to further control the size of the component, so that the number of crystal grains generated by the ^ circle is increased, thereby increasing productivity. Another purpose is to improve the yield by using a semiconductor process to produce a 1p stability by precisely controlling the bonding of the transparent substrates with the gap I_ circle and the gap between the transparent substrates. Wafer-level packaging method and structure, a gap wall (Spacer Wal 1), the height can effectively maintain the semiconductor crystal uniformity, and the width of the sealing frame is controlled by the gap between the wafer and the semiconductor wafer
1222705 五、發明說明(5) 本發明之再一目的為提供一種晶圓級封裝方法及結構 ’其係利用半導體製程來產生一間隙壁牆,因此,在執行 半導體晶圓及可透光基板之貼合後,可預防外界之濕氣進 入顯不區對晶粒所產生之損害,且可有效地將内部產生之 熱排出於外部。1222705 V. Description of the invention (5) Another object of the present invention is to provide a wafer-level packaging method and structure, which uses a semiconductor process to generate a gap wall. Therefore, the semiconductor wafer and the light-transmissive substrate are implemented. After bonding, it can prevent the moisture from entering the display area from damaging the crystal grains, and can effectively discharge the heat generated inside to the outside.
本發明之又一目的為提供一種晶圓級封裝方法及結構 ’其係以晶圓級封裝方法,科用整片晶圓與一玎透光基板 貼&後’再對整片晶圓進行切割,因此可減少在半導體製 程過程中晶粒掉落及塵埃(p a r t i c 1 e )掉落在晶粒上之機率 ,而提高其良率。 根據以上所述之目的,本發明提供一種晶圓級封裝方 法及結構,首先,提供一半導體晶圓及一可透光基板,其 中此半導體晶圓上包含複數個晶粒,且係利用半導體製程 形成複數個微電路於此複數個晶粒上。此半導體晶圓係包 含石夕(Si)或其他半導體材料,例如砷化鎵(GaAs)4磷化銦 (I nP)’而半導體晶圓上之複數個晶粒係包含一具有感光 效果之元件,此外,可透光基板係包含一具有光學鐘膜之 玻璃或石英,例如一抗反射(Anti-Refection, AR)層、 一氧化銦錫(Indium Tin Oxide, ΙΤ0)導電層、一抗紅外 線(IR cut)層或一抗紫外光(UV cut)層。接著,在可透光 基板上沉積一介電層,例如一氧化矽層、一氮化或一Another object of the present invention is to provide a wafer-level packaging method and structure, which is based on a wafer-level packaging method. Cutting, therefore, can reduce the probability of die falling and dust (partic 1 e) falling on the die during the semiconductor manufacturing process, and improve its yield. According to the above-mentioned object, the present invention provides a wafer-level packaging method and structure. First, a semiconductor wafer and a light-transmissive substrate are provided, wherein the semiconductor wafer includes a plurality of dies and uses a semiconductor process. A plurality of microcircuits are formed on the plurality of grains. The semiconductor wafer system includes Shi Xi (Si) or other semiconductor materials, such as gallium arsenide (GaAs) 4 indium phosphide (I nP) ', and the plurality of crystal grains on the semiconductor wafer system includes a photosensitive element In addition, the light-transmissive substrate includes a glass or quartz with an optical clock film, such as an anti-refection (AR) layer, an indium tin oxide (ITO) conductive layer, and an anti-infrared ( IR cut) layer or a UV cut layer. Next, a dielectric layer, such as a silicon oxide layer, a nitride or a
第9頁 L厶厶厶丨 五、發明說明(6) ),之後,於此介電層上 行一顯影製程以暴露出其八積光阻層,並對此光阻層執 罩,對此介電層執行蝕^ 層,然後,以此光阻層為光 成複數個包含介電層之 L程’最後,將光阻層剝除以形 間隙壁牆之位置、尺寸 $壁牆結構於可透光基板上,此 複數個晶粒之位置及幾^幾何形狀係參考半導體晶圓上之 晶粒之尺寸,且其幾何^开^狀,此間隙壁牆之尺寸略小於 立之兩側或環繞於四周^狀可為臂狀物,其位置可位於對 可為L形。 > 成—矩行或四方形之形狀,亦或 個曰iiii顯影製程+ ’係利用半導體晶圓上之之複數 =/ 、乡圖案,並利用一自動框膠機將一封閉框膠塗 :並緊鄰於複數個間隙壁牆之外側側壁或内側側壁,:ί 閉框膠係可選自環氧樹月旨(epoxy)膠、紫外線j:二此封Page 9 L 厶 厶 厶 丨 V. Description of the invention (6)), after that, a development process is performed on the dielectric layer to expose the eight-layer photoresist layer, and the photoresist layer is covered. The layer is etched, and then the photoresist layer is used to convert the photoresist layer into a plurality of L-paths including the dielectric layer. Finally, the photoresist layer is stripped to form the position and size of the gap wall. The wall structure is transparent On the optical substrate, the positions and geometrical shapes of the plurality of crystal grains refer to the size of the crystal grains on the semiconductor wafer, and their geometric shapes are slightly smaller. The size of the gap wall is slightly smaller than the two sides or surrounding The shape can be an arm around it, and its position can be L-shaped. > Forming—Rectangular or quadrangular shape, or iiii development process + 'is the use of the plural number on the semiconductor wafer = /, country pattern, and using an automatic frame glue machine to glue a closed frame: and Immediately adjacent to the outer or inner side walls of the plurality of gap walls: ί The closed frame rubber system may be selected from epoxy glue, ultraviolet j: two seals
Adhesive)膠或熱熔(therm〇 —plastic)膠。然後,將此可 透光基板覆蓋於半導體晶圓上,並使半導體晶圓上之複數 個晶粒對準於可透光基板上之複數個間隙壁牆,以完成此 封裝之程序。 上述之晶圓級封裝方法及結構,亦可以半導體晶圓作 為基板,在此半導體晶圓上形成間隙壁牆及封閉框膠之結 構。此外,亦可於半導體晶圓或可透光基板上形成一間隙 壁牆之結構,而於相對應之另一半導體晶圓或可透光基板 上形成封閉框膠,並進行與前述相同之封裝程序。Adhesive) glue or thermo-plastic glue. Then, the light-transmissive substrate is covered on a semiconductor wafer, and a plurality of dies on the semiconductor wafer are aligned with a plurality of gap walls on the light-transmittable substrate to complete the packaging process. The above-mentioned wafer-level packaging method and structure can also use a semiconductor wafer as a substrate, and form a structure of a gap wall and a closed frame adhesive on the semiconductor wafer. In addition, a gap wall structure can also be formed on a semiconductor wafer or a light-transmissive substrate, and a closed frame glue can be formed on a corresponding other semiconductor wafer or a light-transmissive substrate, and the same packaging as described above can be performed. program.
第10頁 1222705 五、發明說明(7) 四、【實施方式】 接下來是本發明的詳細說明,下述說明中對製程與結 構之描述並不包括製作的完整流程。本發明所沿用的現有 技藝,在此僅做重點式的引用,以助本發明之闡述。 本發明之内容可經由下述之第一較佳實施例與其相關 圖示(第二A圖至第二F圖)的闡述來揭示。首先,參閱第二 A圖,分別提供一半導體晶圓2 0 0及一可透光基板2 0 3,此 半導體晶圓2 0 0係包含一半導體材料,例如矽(s i )、磷化 銦(InP)或砷化鎵(GaAs)等。每一半導體晶圓2 00上係包含 ❿ 複數個具有適當形狀彼此緊鄰之晶粒2 〇 1 ( d i e ),例如矩形 或四方形,此每一晶粒2 0 1係包含具有感光效果之元件, 例如’互補性氧化金屬半導體影像感測器(C μ 〇 s i m a g e sensor)、石夕基液晶(Liquid Crystal on Silicon, LCoS) 、電荷麵合元件(Charge Coupled Device, CCD)等,即每 一晶粒2 0 1具有一可感光區域(未以圖示)。此外,於複數 個,粒2 0 1上包含複數個微電路的製作(未以圖示),更者 ’每一複數個晶粒2 0 1之一側或於相對立之兩側包含複數 個焊墊201 A(B〇nding Pads),例如一鋁銲墊,以作為半導 _ 體晶圓2 0 0完成封裝製程並執行一切割程序後與另一基板 做電性連結之焊接點,此銲墊2 〇丨祕利用化學氣相沉積或 物理氣相沉積之方式形成。另外,可透光基板2〇3包含一 光學鍍膜2 0 3 A,例如一具有優良導電特性之透明氧化銦錫 1222705 五、發明說明(8) (Indium Tin Oxide, ΙΤ0)層或一抗反射層、一抗紅外線 (IR cut)層、一抗紫外光(UV cut)層。 接著,參閱第二B圖,首先,提供一可透光基板203, 例如一石英或一玻璃基板,在可透光基板20 3上包含一光 學鍍膜層203A,接著,在此光學鍍膜層2 0 3 A上沉積一介電 層205,此介電層20 5之材質可為氧化矽、氮化矽或一高分 子薄膜(例如聚醯亞胺),此介電層2 0 5係可利用化學氣相 沉積法(Chemical Vapor Deposition,CVD)之方式形成。 接著’如第二C圖所示,在此介電層205上塗佈一光阻 層2 0 7,並利用曝光、顯影及蝕刻等半導體製程得到一間 隙壁牆結構209。此間隙壁牆209之形成係經由下列之步驟 :首先,執行一曝光製程,將一具有特定圖案之光罩(圖 上未示)以圖案轉移之方式將此圖案轉移至光阻層2 〇 7上。 接著,對此已曝光之光阻層20 7進行曝光後烘烤(postPage 10 1222705 V. Description of the invention (7) IV. [Embodiment] The following is a detailed description of the present invention. The description of the process and structure in the following description does not include the complete process of production. Existing techniques used in the present invention are only cited in detail here to help explain the present invention. The content of the present invention can be disclosed through the following description of the first preferred embodiment and its related diagrams (second A to second F). First, referring to the second diagram A, a semiconductor wafer 200 and a light-transmitting substrate 230 are provided. The semiconductor wafer 200 includes a semiconductor material, such as silicon (si), indium phosphide ( InP) or gallium arsenide (GaAs). Each semiconductor wafer 200 includes a plurality of die 001 (die) having a proper shape next to each other, such as a rectangle or a square. Each die 201 includes a light-sensitive element. For example, 'Complementary Oxide Metal Semiconductor Image Sensor (C μ 〇simage sensor), Liquid Crystal on Silicon (LCoS), Charge Coupled Device (CCD), etc., that is, each die 2 0 1 has a photosensitive area (not shown). In addition, a plurality of micro-circuits are included in the plurality of grains 2 01 (not shown in the figure), and moreover, each of the plurality of grains 2 1 includes one or two opposite sides. 201 A (Bonding Pads), such as an aluminum pad, is used as a semiconductor bonding pad to complete the packaging process and perform a cutting process to electrically connect with another substrate. The pad 2 is formed by chemical vapor deposition or physical vapor deposition. In addition, the light-transmissive substrate 20 includes an optical coating 2 0 3 A, such as a transparent indium tin oxide 1222705 with excellent conductive properties. V. Invention (8) (Indium Tin Oxide, ΙΤ0) layer or an anti-reflection layer 1, an anti-infrared (IR cut) layer, an anti-ultraviolet (UV cut) layer. Next, referring to FIG. 2B, first, a light-transmissive substrate 203, such as a quartz or a glass substrate, is provided. The light-transmissive substrate 20 3 includes an optical coating layer 203A, and then, the optical coating layer 20 is provided. A dielectric layer 205 is deposited on 3 A. The material of this dielectric layer 20 5 can be silicon oxide, silicon nitride, or a polymer film (such as polyimide). This dielectric layer 2 05 can be made of chemistry. It is formed by a vapor deposition method (Chemical Vapor Deposition, CVD). Next, as shown in FIG. 2C, a photoresist layer 207 is coated on the dielectric layer 205, and a gap wall structure 209 is obtained by using semiconductor processes such as exposure, development, and etching. The formation of the partition wall 209 is performed by the following steps: First, an exposure process is performed, and a photomask (not shown in the figure) with a specific pattern is transferred to the photoresist layer by pattern transfer. 〇7 on. Then, post-exposure bake is performed on the exposed photoresist layer 20 7 (post
Exposure Bake)之程序,以減輕駐波(standing Wave)現 象的產生。然後,進行一顯影製程,將已曝光之光阻層 2 0 7去除以暴露出部分介電層2 0 5,之後,以未被移除之光 阻層2 0 7為一光罩,利用濕式蝕刻或乾式蝕刻之方式,例 如,氫氟酸水溶液(H y d r 〇 f 1 u 〇 r i c A c i d)之濕式姓刻方 式’電漿蚀刻(Plasma Etching)或反應性離子姓刻 (Reactive Ion Etch,RIE)之乾式蝕刻方式,將此被暴露 出之介電層2 0 5及其下之光學鍍膜層203A移除,最後,剝Exposure Bake) procedure to reduce the standing wave phenomenon. Then, a developing process is performed to remove the exposed photoresist layer 207 to expose a part of the dielectric layer 205. After that, the unremoved photoresist layer 207 is used as a photomask, and the wet Etching or dry etching, for example, wet etching method of hydrofluoric acid aqueous solution (Hydr 〇f 1 u ric A cid) 'Plasma Etching or Reactive Ion Etch , RIE) dry etching method, remove the exposed dielectric layer 205 and the optical coating layer 203A below it, and finally, peel
第12頁 1222705 五、發明說明(9) 除(s t r i ρ)未被移除之光阻層2 0 7後形成一間隙壁牆結構 2 0 9於可透光基板2 0 3上’如第^一 D圖所不。此間隙壁踏2 〇 9 係包含介電層2 0 5及光學鍍膜層203A’而間隙壁牆2〇 9之高 度係決定於間隙壁牆2 0 9之材質,一般而言,高度為〇 · 1至 數十微米(micrometer)。 再者,間隙壁牆2 0 9之位置、幾何形狀與尺寸可根據晶粒 2 01之可感光區域的位置、尺寸與幾何形狀而定。更者, 間隙壁牆2 0 9之位置、幾何形狀與尺寸亦可根據晶粒2 〇 1的 位置、 隙壁牆 或連續 >上述 之兩側 間隙壁 上之可 長以保 隙壁牆 所述, 撐可透 ,皆不 尺寸與幾何形狀而定。在本發明之一實施例中,間 2 0 9具有一臂狀(arm)幾何形狀,或是以若干獨立 或部份連縯的單位結構排列成臂狀(a r m )幾何形狀 之臂狀的間隙壁牆209可參考位於晶粒2〇1上相對立 邊,尺寸則略小於晶粒之邊長。在另一實施例中, 牆2 0 9的幾何形狀可與半導體晶圓上之晶粒或晶粒 感光區域的幾何形狀相似,尺寸則略小於晶粒之周 留若干間距供後續之用。要說明的是,本發明之間 Π之位4、幾何形狀與尺寸並不限於上述實施例 :其m半導體微影步驟製作,可作為平衡並支 先基板20 3與後續晶粒間之固定距離者,例如L型等 脫離本發明範圍。 &冷J ^ ^ 一自動框膠機(Auto 2 0 9之内側側壁或外側側 接者’如第^一 E圖所示,利用 Sealant Machine),在間隙壁牆Page 12122705 V. Description of the invention (9) After removing (stri ρ) the photoresist layer 2 0 7 which has not been removed, a gap wall structure 2 0 9 is formed on the light-transmitting substrate 2 0 3 'as described in the first ^ One D picture does not. This spacer step 009 includes a dielectric layer 205 and an optical coating layer 203A '. The height of the spacer wall 009 is determined by the material of the spacer wall 209. Generally speaking, the height is 〇 · 1 to tens of micrometers. Furthermore, the position, geometry, and size of the gap wall 209 can be determined according to the position, size, and geometry of the photosensitive area of the crystal grain 01. Furthermore, the position, geometry, and size of the gap wall 209 can also be based on the position of the crystal grains 001, the gap wall, or continuous. The gap walls on both sides of the above can be grown to maintain the gap wall. As mentioned, the support is transparent, regardless of size and geometry. In one embodiment of the present invention, the interval 209 has an arm-shaped geometry, or an arm-shaped gap arranged in an arm-shaped geometry with a number of independent or partially continuous unit structures. The wall 209 can refer to the opposite standing edge on the grain 201, and the size is slightly smaller than the length of the side of the grain. In another embodiment, the geometry of the wall 209 may be similar to the geometry of the grains on the semiconductor wafer or the photosensitive area of the grains, and the size is slightly smaller than the space around the grains for subsequent use. It should be noted that the position 4, geometry and size of the Π between the present invention is not limited to the above embodiment: the m semiconductor lithography step is made, which can be used as a balance and support a fixed distance between the first substrate 20 3 and the subsequent crystal grains. For example, the L-shape is out of the scope of the present invention. & Cool J ^ ^ An automatic frame glue machine (inner side wall or outer side of Auto 2 0 9 ', as shown in Figure ^ -E, using Sealant Machine), in the gap wall
1222705 五、發明說明(ίο) =成一寬度小於1 0 00微米’冑度小於200微米之封閉框 frWU閉框膠211之材質可為環氧樹脂膠、紫外線膠 或熱熔膠等等,而所選用之封閉框膠211之材質^外定線於膠 間隙壁牆2G9之材質’例如,㈣壁牆2()9為—、’子 時,例如聚醮亞胺,可選用固化(curing)速度快 熱特性之紫外線膠;而當間隙壁牆2 物 薄媒時’可搭配前述任何材質之框膠。#勿及氮化物 由於形成間隙壁牆2〇9之位置可根據每一晶粒2〇ι或晶 粒上之·可感光區域之尺寸大小,且封閉框膠2ι 1緊鄰〆 (ad join)間隙壁牆2 0 9之内侧側壁或外側側壁,因此封閉 框膠2 11之位置可被控制,且可有效地縮短一晶粒2〇 1之顯 示區(可感光區域)與封閉框膠2丨丨之距離,進而增加一晶 圓所得到之晶粒數以提高其產能。接著,對封閉框膠2工Γ 執行一固化製程,例如一紫外光或熱製程固化程序〔之後 ’利用一研磨製程(grindingprocess)研磨位於可透光基 板2 0 3上之封閉框膠2 11。接著,將一包含複數個晶粒2 〇 1 之半導體晶圓2 0 0覆蓋在可透光基板2 0 3上,且對準位於可 透光基板2 0 3上之複數個間隙壁牆2 0 9,使得每一晶粒2 〇 1 均可位於間隙壁牆2 0 9之結構内,再藉由封閉框膠2 11將半 導體晶圓2 0 0及可透光基板2 0 3貼合,以完成本發明之晶圓 級封裝程序。 由於本發明係利用半導體製程來形成間隙壁牆20 9,1222705 Fifth, the invention description (ίο) = into a closed frame frWU closed frame adhesive 211 with a width less than 100 microns and a width less than 200 microns can be made of epoxy resin glue, ultraviolet glue or hot melt glue, etc. The material of the closed frame rubber 211 is selected ^ The material of the outer wall is fixed to the material of the adhesive gap wall 2G9 '. For example, when the wall 2 () 9 is-, the child, such as polyimide, can choose the curing speed. UV adhesive with fast thermal characteristics; and when the partition wall is thin, it can be used with any of the aforementioned frame adhesives. #Where the nitride is formed, the position of the wall 209 can be determined according to the size of each grain 20m or the photosensitive area on the grain, and the sealant 2m 1 is next to the ad join gap. The inner side wall or the outer side wall of the wall 2 0 9, so the position of the sealing frame 2 11 can be controlled, and the display area (photosensitive area) and the closing frame 2 of a grain 201 can be effectively shortened. Distance, and then increase the number of crystals obtained by a wafer to increase its production capacity. Next, a curing process is performed on the sealing frame adhesive 2 ′, such as an ultraviolet or thermal curing process [afterwards', using a grinding process to grind the sealing frame adhesive 2 11 on the light-transmissive substrate 203. Next, a semiconductor wafer 200 including a plurality of crystal grains 001 is covered on the light-transmissive substrate 230 and aligned with the plurality of gap walls 20 on the light-transmissive substrate 230. 9, so that each die 001 can be located in the structure of the gap wall 209, and then the semiconductor wafer 200 and the light-transmissive substrate 203 are bonded by the sealing frame adhesive 2 11 to Complete the wafer-level packaging process of the present invention. Since the present invention uses a semiconductor process to form the gap wall 20 9,
第14頁 1222705 五、發明說明(11) 因此,可精確的控制其高度及平坦度,所以,在進行半導 體晶圓及可透光基板之貼合時,可控制半導體晶圓及可透 光基板間間隙之均勻性。再者,由於封閉框膠2 1 1並非支 撐與平衡半導體晶圓及可透光基板之間的高度(或距離), 因此亦有助於精確地控制高度及平坦度。此外,本發明亦 可進一步控制其膠寬之穩定性,並增加其良率,且因不需 傳統的間隙壁球材料混合在此封閉框膠2 11中,所以,可 減少製程步驟,並可防止傳統封裝方法中之框膠溢入可感 光區域中’因此’框膠與可感光區域不需有較大之安全距 離,進而提高其產能。 在完成本發明之晶圓級封裝後,以此間隙壁牆2 〇 9為 一切割道(S c r i b e L i n e ),執行一切割(s c r i b e )程序,例 如雷射切割、晶圓切割(W a f e r S a w )等。在執行切割時, 係對整片半導體晶圓2 0 0進行切割以獲得複數個獨立之晶 粒2 0 1。當複數個晶粒2 0 1中之一侧或於相對立之兩側包含 有複數個銲塾2 0 1 A時,以對此包含有複數個銲墊2 〇 1 a之一 側的切割方式,係採用斜切方式,以使銲墊2 〇丨A被暴露出 並作為與外界電性連結之一接觸點。由於本發明係對半導 體晶圓2 0 0封裝完後再進行切割製程,因此,可縮短製造 時間,且可降低因在製程過程中發生晶片之掉落及減少塵 埃(p a r t i c 1 e )掉落在晶粒2 〇 1上之機率,因此可有效地提 昇產品之良率。Page 14 1222705 V. Explanation of the invention (11) Therefore, its height and flatness can be accurately controlled. Therefore, when the semiconductor wafer and the light-transmitting substrate are bonded, the semiconductor wafer and the light-transmitting substrate can be controlled. The uniformity of the gap. Furthermore, since the sealant 2 1 1 does not support and balance the height (or distance) between the semiconductor wafer and the light-transmissive substrate, it also helps to precisely control the height and flatness. In addition, the present invention can further control the stability of its glue width and increase its yield, and because it does not require the traditional gap wall ball material to be mixed in this closed frame glue 2 11, it can reduce the process steps and prevent In the traditional packaging method, the frame adhesive overflows into the photosensitive area. Therefore, there is no need for a large safety distance between the frame adhesive and the photosensitive area, thereby increasing its productivity. After the wafer-level packaging of the present invention is completed, the gap wall 209 is used as a cutting line (Scribe Line) to perform a scribe process, such as laser cutting, wafer cutting (W afer S aw) and so on. When dicing is performed, the entire semiconductor wafer 2000 is diced to obtain a plurality of independent crystal grains 021. When one side of the plurality of grains 2 01 or the opposite sides include a plurality of welding pads 2 0 1 A, the cutting method for one side including the plurality of pads 2 0a The system uses a bevel cutting method so that the bonding pad 2A is exposed and serves as a contact point for electrical connection with the outside world. Since the present invention is to perform a dicing process after the semiconductor wafer 200 is packaged, the manufacturing time can be shortened, and the chip falling and dust (partic 1 e) due to chip dropping during the manufacturing process can be reduced. The probability of grains 001 can effectively improve the yield of the product.
1222705 五、發明說明(12) 一半導體晶圓200 第二F圖係輔助說明在第二E圖中 與一可透光基板2 0 3貼合情形之示意圖1222705 V. Description of the invention (12) A semiconductor wafer 200 The second F diagram is a schematic diagram for explaining the situation of bonding with a light-transmissive substrate 2 0 3 in the second E diagram
本發明之内容可經由下述之第二較佳實施例與其相關 圖示(第三A圖至第三E圖)的闡述來揭示。首先,參閱第三 A圖,分別提供一半導體晶圓3 00及一可透光基板^〇3,此 半導體晶圓30 0係包含一半導體材料,例如矽、磷化銦或 砷化鎵等。每一半導體晶圓30 0上係包含複數個具有適當 形狀且彼此緊鄰之晶粒3 〇丨,例如矩形或四方形,此每一 複^個晶粒301係包含具有感光效果之元件,例如,互補 性氧化金屬半導體影像感測器、矽基液晶、電荷耦合元件 等,即每一晶粒301具有一可感光區域(未以圖示)。此外 ,於複數個晶粒3 0 1上包含複數個微電路的製作(未以圖示 ),更者,於每一複數個晶粒30丨之一側或於相對立之兩側 包含複數個焊墊3 0 1 A,例如一紹銲塾,作為半導體晶圓 3 0 0完成封裝製程並執行一切割程序後與另一基板作電性 連結之焊接點,此銲墊301 A係利用化學氣相沉積或物理氣 相沉積之方式形成。另外,可透光基板3 〇 3上包含一光學 鍍膜303A,例如一具有優良導電特性之透明氡化銦錫 (Indium Tin Oxide, ITO)層、一抗反射層、一抗紅外線 (IR cut)層或一抗紫外光(uv cut)層。。 接著,參閱第三B圖,沉積一介電層30 5於此半導體晶 圓30 0上,其中此半導體晶圓30 0上包含複數個晶粒3〇 i,The content of the present invention can be disclosed through the following description of the second preferred embodiment and its related diagrams (third A to third E). First, referring to FIG. 3A, a semiconductor wafer 300 and a light-transmissive substrate 300 are provided. The semiconductor wafer 300 includes a semiconductor material, such as silicon, indium phosphide, or gallium arsenide. Each semiconductor wafer 300 includes a plurality of dies 3 with appropriate shapes and close to each other, such as a rectangle or a square. Each of the plurality of dies 301 includes a light-sensitive element, for example, Complementary metal oxide semiconductor image sensors, silicon-based liquid crystals, charge-coupled devices, etc., that is, each die 301 has a photosensitive area (not shown). In addition, a plurality of microcircuits are fabricated on the plurality of grains 301 (not shown), and moreover, a plurality of grains are included on one side of each of the plurality of grains 30 or on opposite sides. The pad 301 A, such as a solder pad, is used as a solder joint for electrically connecting another substrate after the semiconductor wafer 300 completes the packaging process and performs a cutting process. This pad 301 A uses chemical gas. Formed by phase deposition or physical vapor deposition. In addition, the light-transmissive substrate 300 includes an optical coating 303A, such as a transparent Indium Tin Oxide (ITO) layer, an anti-reflection layer, and an infrared cut (IR cut) layer having excellent conductive properties. Or a UV-cut layer. . Next, referring to FIG. 3B, a dielectric layer 305 is deposited on the semiconductor wafer 300, where the semiconductor wafer 300 includes a plurality of grains 300i.
第16頁 1222705 而此介電層3 0 5之材料可為氧化矽、氮化矽或一古八 膜(例如聚醯亞胺),接著,在此介電層3〇5上塗 層3 0 7,此介電層3 0 5及此光阻層3 〇 7係可利用風# 積法之方式形成。 予乳相w 在介電層3 0 5上沉積一光阻層3 〇 7後,接著,如第三c 圖所示,利用曝光、顯影及蝕刻等半導體製程得 ς 壁牆結構3 0 9於半導體晶圓3 0 〇上之每一複數個晶粒3 〇 ^表’ 面之相對立的兩側。此間隙壁牆3〇9之形成係經%由下列之 步驟:首先,執行一微影製程,將一具有特定圖案之光罩 (圖上未示)以圖秦轉移之方式將圖案轉移至光阻層3〇7上 ,接著,對此已曝光之光阻層30 7進行曝光後烘烤9之程序 ,以減輕駐波現象的產生。然後,將已曝光之光阻層3 〇 7 去除以暴露出部分介電層305,之後,以未被移除之光阻 層3 0 7為一光罩,利用濕式蝕刻或乾式蝕刻之方式,例如 ,氫氟酸水溶液(Hydrofluoric Ac id)之濕式蝕刻方式, 電漿蝕刻(Plasma Etching)或反應性離子蝕刻(Reactive Ion Etch, RIE)之乾式餘刻方式,將暴露出之介電層305 移除,最後,未被移除之光阻層3 0 7被剝除後,形成一閒 隙壁牆結構3 0 9於半導體晶圓3 0 0上之每一複數個晶粒3 0 1 表面上,例如相對立之兩邊,此間隙壁牆3 0 9係包含介電 層3 0 5,而間隙壁牆3 0 9之高度係決定於間隙壁牆3 0 9之材 質’ 一般而言’其南度為0· 1至數十微米(micrometer)i 間。Page 12122705 The material of the dielectric layer 305 may be silicon oxide, silicon nitride or a quinqueline film (such as polyimide), and then the dielectric layer 305 is coated with 3 0 7. The dielectric layer 305 and the photoresist layer 307 can be formed by a wind product method. The pre-emulsion phase w deposits a photoresist layer 3 07 on the dielectric layer 3 05, and then, as shown in FIG. 3C, a semiconductor wall process such as exposure, development, and etching is used to obtain a wall structure 3 0 9 Each of the plurality of dies 3 on the semiconductor wafer 300 has two opposite sides of the surface. The formation of this gap wall 309 is performed by the following steps: First, a lithographic process is performed to transfer a pattern with a specific pattern to a light mask (not shown in the figure) by transferring the pattern to light. On the resist layer 307, the exposed photoresist layer 307 is then subjected to a post-exposure baking 9 procedure to reduce the occurrence of standing wave phenomena. Then, the exposed photoresist layer 3 07 is removed to expose a part of the dielectric layer 305, and then, the unremoved photoresist layer 3 07 is used as a photomask, and wet etching or dry etching is used. For example, the wet etching method of hydrofluoric acid solution (Hydrofluoric Ac id), dry etching method of plasma etching (Plasma Etching) or reactive ion etching (Reactive Ion Etch, RIE) will expose the dielectric layer. 305 Removed. Finally, the unremoved photoresist layer 3 0 7 is stripped to form a gap wall structure 3 0 9 each of the plurality of grains 3 0 1 on the semiconductor wafer 3 0 0 On the surface, for example, two opposite sides, the gap wall 3 0 9 includes a dielectric layer 3 0 5, and the height of the gap wall 3 9 9 is determined by the material of the gap wall 3 9 'Generally speaking' Its south degree is between 0.1 and several tens of micrometers (micrometer).
第17頁 1222705 五、發明說明(14) ' ' — 曰 再者’間隙壁牆3 0 9之位置、幾何形狀與尺寸可根據 、 1之了感光區域的位置、尺寸與幾何形狀而定。更 者’間隙壁牆3 〇 9之位置、幾何形狀與尺寸亦可依據晶粒 3 0 1的位,置、尺寸與幾何形狀而定。在本發明之一實施例 中’間壁牆3 0 9具有一臂狀(arm)幾何形狀,或是以若 ^ 1立或連續或部份連續的單位結構排列成臂狀(arm)幾 可形狀。上述之臂狀的間隙壁牆3 0 9可於晶粒3 0 1上相對立 后側邊 尺寸則略小於晶粒之邊長。在另一實施例中, I5二壁牆^ 0 9的幾何形狀可與晶粒的幾何形狀相似,尺寸則 H小於晶粒之周長以保留若干間距供後續之用。要說明的 =’本發明之間隙壁牆3 0 9之位置與尺寸並不限於上述實 $例所述,只要可利用半導體微影步驟製作,可作為平衡 、f撐可透光基板3 0 3與後續晶粒間之固定距離者,例如l 聖等,皆不脫離本發明範圍。 接著,如第三圖所示,利用一自動框膠機,在此間 ^壁,3 0 9之内側側壁或外側側壁形成一寬度小於ι〇〇〇微 ^丄鬲度小於2 0 0微米之封閉框膠3 11,此封閉框膠3丨}之 質係可為環氧樹脂膠、紫外線膠或熱熔膠等等,而所選 如之封閉框膠311之材質係決定於間隙壁牆3〇9之材質,例 門隙壁知3 0 9為一高分子薄膜時,例如聚醜亞胺、,可 ^ q rV、化速度陕及無須加熱特性之紫外線膠,而當間隙壁 回9為氧化物及氮化物薄膜時,可搭配前述任何材質之Page 17 1222705 V. Description of the invention (14) '' —Yet again 'The position, geometry and size of the gap wall 3 0 9 can be determined according to the position, size and geometry of the photosensitive area. Furthermore, the position, geometry, and size of the gap wall 309 can also be determined according to the position, size, and geometry of the crystal grains 301. In one embodiment of the present invention, the 'partition wall 3 0 9 has an arm-shaped geometry, or is arranged in an arm-shaped manner with a unit structure of ^ 1 standing or continuous or partially continuous. shape. The above-mentioned arm-shaped gap wall 3 0 9 can be opposite to the crystal grains 3 01 and the size of the rear side is slightly smaller than the length of the side of the crystal grains. In another embodiment, the geometry of the I5 two-walled wall ^ 0 9 may be similar to that of the crystal grains, and the size H is smaller than the perimeter of the crystal grains to reserve a certain distance for subsequent use. == The position and size of the gap wall 3 0 9 of the present invention are not limited to those described in the above examples, as long as it can be produced by using the semiconductor lithography step, it can be used as a balanced, f-supporting light-transmissive substrate 3 0 3 Those with a fixed distance from the subsequent crystal grains, such as l saint, etc., do not depart from the scope of the present invention. Then, as shown in the third figure, an automatic frame glue machine is used to form a seal with a width of less than ι 00 μ micron and a depth of less than 200 μm at the inner or outer side wall of the wall. Frame rubber 3 11, the quality of this closed frame rubber 3 丨} can be epoxy resin, UV glue or hot melt adhesive, etc., and the material of the closed frame rubber 311 selected is determined by the gap wall 3〇 9 material, for example, the door gap wall is known as 3 9 9 is a polymer film, such as polyimide, can be ^ q rV, chemical conversion speed and UV glue without heating characteristics, and when the gap wall returns 9 is oxidation Materials and nitride films, can be used with any of the foregoing materials
第18頁 1222705 五、發明說明(15) 框膠。 由於形成間隙壁牆3 0 9之位置是根據每一晶粒3 0 1之尺 寸大小來決定,且封閉框膠31丨緊鄰間隙壁牆3〇9之内側側 壁或外侧側壁,因此封閉框膠31 位置可被控制,而有 效地縮短包含一晶粒3 0 1之可感光區域與封閉框膠3丨丨之距 離’進而增加一晶圓所得到之晶粒數以提高其產能。接著 ,封閉之框膠3 1 1執行一固化製程,例如一紫外光或熱製 釭固化私序’之後’利用一研磨製程研磨位於半導體晶圓 3 0 0上之封閉框膠3 11,然後,覆蓋一包含光學鍍膜3 〇 3 A之 可透光基板303於半導體晶圓30 0上,例如一玻璃或一石英 基板’並對準於半導體晶圓3 〇 〇上之複數個間隙壁牆結構 309,使得每一晶粒301均可位於間隙壁牆309之結構内, 再藉由封閉框膠311將半導體晶圓30 0與可透光基板303貼 合’以元成本發明之晶圓級封裝程序。由於本發明係利用 半導體製程來形成間隙壁牆30 9,因此,可精確的控制其 間隙壁牆3 0 9之高度及其平坦度,也因此在進行半導體晶 圓及可透光基板之貼合時,可控制半導體晶圓及可透光基 板間間隙之均勻性並進一步控制其膠寬之穩定性,而增加 其產品之良率。另外,因不需傳統的間隙壁球材料混合在 封閉框膠3 11中,所以,可減少製程步驟,且可防止傳統 封裝方法之框膠溢入可感光區域中,所以,框膠與可感光 區域不需有較大之安全距離,因此,可增加其產能。Page 18 1222705 V. Description of the invention (15) Frame rubber. Because the position of the gap wall 3 0 9 is determined according to the size of each grain 3 01, and the closed frame 31 31 is close to the inner or outer side wall of the gap wall 3 09, so the closed frame 31 The position can be controlled, and the distance between the photosensitive area containing a die 3 01 and the sealing frame 3 ′ can be effectively shortened, thereby increasing the number of die obtained from a wafer to increase its productivity. Next, the closed sealant 3 1 1 performs a curing process, for example, a UV light or thermal curing curing sequence “after” uses a grinding process to grind the closed sealant 3 11 on the semiconductor wafer 300, and then, A light-transmissive substrate 303 including an optical coating 3 303 A is covered on a semiconductor wafer 300, such as a glass or a quartz substrate, and aligned with a plurality of gap wall structures 309 on the semiconductor wafer 300 So that each die 301 can be located in the structure of the gap wall 309, and then the semiconductor wafer 300 and the light-transmissive substrate 303 are bonded by the sealant frame 311. . Since the present invention uses a semiconductor process to form the gap wall 309, the height and flatness of the gap wall 309 can be accurately controlled, and therefore the bonding of the semiconductor wafer and the light-transmissive substrate is also performed. At this time, the uniformity of the gap between the semiconductor wafer and the light-transmitting substrate can be controlled, and the stability of the glue width can be further controlled, thereby increasing the yield of its products. In addition, because it is not necessary to mix the traditional spacer squash material in the closed frame rubber 3, 11, the process steps can be reduced, and the traditional packaging method can prevent the frame rubber from overflowing into the photosensitive area. Therefore, the frame glue and the photosensitive area There is no need for a large safety distance, so its capacity can be increased.
mimi
第19頁 1222705 五、發明說明(16) ------- 接著,在完成本發明之晶圓級封裝程序後,以此間隙 壁牆30 9為一切割道,執行一切割程序,例如雷射切割、 晶圓切割等。在執行切割時,對整片半導體晶圓3〇()進行 切割以獲得複數個獨立之晶粒3〇丨,當複數個晶粒3〇1中之 一側或於相對立之兩側包含有複數個銲墊3 〇丨人時,以對包 含有複數個銲墊3 0 1 A之一側之切割方式,係採用斜切方式 ,以使銲墊301A被暴露出以作為與外界電性連結之一接觸 點。由於本發明係以完成半導體晶圓3 〇 〇封裝後,再進行 切割製程,因此,可縮短製造時間,且可降低因在製程過 程中發生晶粒之掉落及減少塵埃掉落在晶粒3〇1上之機率 ,因此可有效地提昇產品之良率。 第二E圖係用來輔助說明在第三D圖中,一半導體曰 300與一可透光基板30 3貼合情形之示意圖。 181 經由上述之第一及第二較佳實施例之說明後,可、、主 地了解到本發明亦有其他之實施方式,例如,丨間隙; 結構可分別形成於一半導體晶圓或一可透光基板上,2 封閉柩膠亦可塗佈於所相對應之另—半導體晶圓或一可透 光基板上,之後再進行一切割程序,以得到封裝 一分離之獨立晶片。 、 每 由以上對本發明有關之較佳實施例之闡述,可 發明優點之一為形成一間隙壁牆結構,此間隙壁牆結構之Page 19, 1222705 V. Description of the invention (16) ------- Then, after completing the wafer-level packaging process of the present invention, use the gap wall 30 9 as a cutting path to perform a cutting process, such as Laser cutting, wafer cutting, etc. When performing the dicing, the entire semiconductor wafer 30 () is diced to obtain a plurality of independent dies 3o. When one side of the plurality of dies 3o1 or the opposite sides include When a plurality of solder pads are used, the cutting method of one side including the plurality of solder pads 3 0 1 A is a bevel cutting method, so that the solder pad 301A is exposed as an electrical connection with the outside world. One touch point. Since the present invention is to complete the semiconductor wafer 300 package and then perform the dicing process, the manufacturing time can be shortened, and the drop of crystal grains and dust from falling on the crystal grains 3 during the process can be reduced. 〇1 probability, so can effectively improve the product yield. The second E diagram is used to assist in explaining the bonding situation of a semiconductor 300 and a light-transmissive substrate 303 in the third D diagram. 181 After the description of the above first and second preferred embodiments, it can be understood that there are other implementations of the present invention, such as gaps. The structures can be formed on a semiconductor wafer or a semiconductor wafer, respectively. On the light-transmitting substrate, the 2 sealant can also be coated on the corresponding other—a semiconductor wafer or a light-transmissive substrate, and then a dicing process is performed to obtain a separated independent chip. According to the above description of the preferred embodiments of the present invention, one of the advantages of the invention is the formation of a gap wall structure.
1222705 五、發明說明(π) 形成可精確地控制其封閉框膠之位置,進而控制元件之尺 寸’因此,可增加一晶圓在切割後所得到之晶粒數。此 外’藉由精確地控制此間隙壁牆之高度,因此,可控制半 導體晶圓及可透光基板間間隙之均勻性及框膠寬度之穩定 性’且係於進行半導體晶圓與可透光基板之貼合後再執行 一切割製程,因此,可提高其產能。 以上所述僅為本發明之較佳實施例,並非用以限定本 ^明之申請專利權利。同時以上之描述對於熟知本技術領 域t專門人士應可明瞭及實施,因此其他未脫離本發明所 揭露之精神下所完成的等效改變或修飾,均應包含在下述 之申請專利範圍中。1222705 V. Description of the invention (π) The formation can precisely control the position of the sealing frame glue, and then control the size of the component '. Therefore, the number of crystal grains obtained after a wafer is cut can be increased. In addition, by precisely controlling the height of this gap wall, the uniformity of the gap between the semiconductor wafer and the light-transmittable substrate and the stability of the width of the sealant can be controlled. After the substrates are bonded, a dicing process is performed, so the productivity can be increased. The above description is only a preferred embodiment of the present invention, and is not intended to limit the patent application rights of the present invention. At the same time, the above description should be clarified and implemented by those who are familiar with the technical field t, so other equivalent changes or modifications made without departing from the spirit disclosed by the present invention should be included in the scope of patent application described below.
第21頁 1222705 圖式簡單說明 【圖示簡單說明】 第一 A圖至第一 C圖係傳統封裝技術製程各步驟相應之 半導體結構結面示意圖; 第二A圖至第二F圖係為根據本發明之一種晶圓極封裝 方法之一較佳具體實施例各步驟相應之半導體結構結面示 意圖,其間隙壁結構係形成於一可透光基板上;及 第三A圖至第三E圖係為根據本發明之一種晶圓極封裝 方法之另一較佳具體實施例各步驟相應之半導體結構結面 示意圖,其間隙壁結構係形成於一半導體晶圓上。 主要部分之代表符號 101 半 導 體 晶 圓 103 晶 粒 105 半 導 體 基 板 107 邊 框 109 金 線 111 框 膠 113 可 透 光 基 板 200 半 導 體 晶 圓 201 晶 粒 201A 銲 墊 203 可 透 光 基 板Page 21122705 Brief description of the drawings [Simplified illustration of the icons] Figures A to C are the schematic diagrams of the semiconductor structure corresponding to each step of the traditional packaging technology process; Figures A to F are based on A schematic diagram of a semiconductor structure junction surface corresponding to each step of a preferred embodiment of a wafer electrode packaging method of the present invention, wherein a spacer structure is formed on a light-transmissive substrate; and FIGS. 3A to 3E It is a schematic diagram of a semiconductor structure corresponding to each step of another preferred embodiment of a wafer electrode packaging method according to the present invention. The spacer structure is formed on a semiconductor wafer. Symbols of the main part
第22頁 1222705 圖式簡單說明 203A 光學鍍膜 205 介電層 207 光阻層 209 間隙壁牆 212 封閉框膠 300 半導體晶圓 301 晶粒 301 A 銲墊 303 可透光基板 30 5 介電層 307 光阻層 309 間隙壁牆 311 封閉框膠Page 22 1222705 Brief description of the drawings 203A Optical coating 205 Dielectric layer 207 Photoresist layer 209 Gap wall 212 Sealing frame 300 Semiconductor wafer 301 Die 301 A Pad 303 Light-transmissive substrate 30 5 Dielectric layer 307 Light Resistance layer 309 Clearance wall 311 Closure
第23頁Page 23
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US10056363B2 (en) * | 2015-11-10 | 2018-08-21 | Marvell World Trade Ltd. | Methods and systems to improve yield in multiple chips integration processes |
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