經濟部智慧財產局員工消费合作社印製 590885 A7 _B7_ 五、發明說明(1 ) 發明背景 1 ·發明領域: 本發明與表面塗覆鋼板有關,在高溫時其顯現良好的 耐熱性及良好的可釋放性,以及良好的抗轉移且具有良好 的表面光滑度。由於卓越的耐熱性及可釋放性,表面塗覆 鋼板可做爲生產印刷電路板時的釋放板,以防止熱壓期間 壓印板黏著印刷電路板上的銅箔,以及防止當一次熱壓多 片印刷電路板時銅箔層間相互黏著。此外,當使用釋放板 時,它可防止印刷電路板之內部電路的圖案轉移到它的表 面,也可以防止它的表面不規則情況轉移到銅箔。以及, 它平坦、堅硬、耐重複使用。此外,也發現它可做爲高度 斥油性鋼板,具有各種用途。 2·習知技術描述: 覆銅疊片是印刷電路板的基底。它是以預浸料( prepreg )及銅箔(一個置於另一個之上)加熱加壓製成。 (預浸料是浸染一基材所得到的中間產物,如加了熱硬化 樹脂的紙及玻璃布。)兩側有銅箔之疊片的製造方法是在 壓機的兩壓印板間壓製銅箔、預浸料、內層電路、預浸料 、及銅箔(以所述的順序安排)。在壓製作業中,一般習 慣在壓印板與銅箔間插入一構件(稱爲釋放板),以防止 壓印板的不規則表面轉移到銅箔表面,並防止壓印板與銅 箔粘黏。釋放板的例子是它的兩側塗覆有釋放材料,以避 免在粘合疊層或預浸料樹脂熔化時所產生之預浸料粉末的 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ~ Γ — — — — — — — — — ^ - I I I LI IU ^« — — — — — 1 — (請先閱讀背面之注意事項再填寫本頁) 590885 A7 _______B7_ 五、發明說明(2 ) 粘黏(在後文中稱爲“可釋放性”)。 釋放板(塗覆有釋放材料)需具有以下特性。 (1 )長期重複操作具有良好的可釋放性。 (2 )良好的耐熱性(或能忍受熱壓)。 (3 )良好的抗轉移(或能防止內部電路的圖案轉移 到釋放板,且能防止不規則表面轉移到產品的銅箔)。 (4)良好的平坦度及剛度,且能壓出均勻的疊片。 以下的材料可以滿足上述要求,但它們各有其缺點。 (1 )不銹鋼(U SU)板,單獨使用不加釋放材料 。此種情況的問題是昂貴的U S U導致生產成本上升,且 不銹鋼板在重複使用後會失去它的平坦度,除非它被均勻 地拋光。(在使用前需拋光及淸潔)。 (2 )不銹鋼(SUS )板與做爲釋放材料的釋放紙 或膜共同使用。此種情況的問題是S U S昂貴,且釋放紙 或膜無法重複使用。在重複使用前,不銹鋼板需要拋光及 淸潔。 (3 )鋁板,單獨使用不加釋放材料。此種情況的問 題鋁板昂貴,且還無法重複使用。 (4 )鋁板或箔與做爲釋放材料的樹脂塗覆共同使用 。此種情況的問題是材料成本太高。即使鋁箔可以重複使 用,但它會皺(且因此變得不夠平坦)。 (5 )中間層與釋放紙或膜共同使用做爲釋放材料。 此種情況的問題是材料成本太高。釋放膜無法再使用,且 它易皺,致失去其平坦度。 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) · 5 · 請 先- 閱 讀 背. 面. 之 注 I裝 頁 訂 經濟部智慧財產局員工消费合作社印製 590885 A7 __B7 五、發明說明(3 ) (請先閱讀背面之注意事項再填寫本頁) 傳統技術的問題如上所述,亦即,使用膜、紙或箔做 爲釋放用途欠缺平坦度,且因此不能用來製造需要良好外 觀的覆銅疊片。此外,它太薄且很難處理,且不能重複使 用。(其原本設計就是用後丟棄。)另一方面’鏡面處理 的不銹鋼板雖具有極佳的平坦度;不過,它必須在重複使 用前拋光及淸潔。此導致製造成本增加。 發_明目的及槪述 本發明完全針對上述問題。本發明的目的是提供一種 表面塗覆的鋼板,它能重複使用,且在各方面均具有極佳 的特性,諸如抗轉移、表面光滑度、耐熱性及可釋放性。 經濟部智慧財產局員工消费合作社印製 本發明涵蓋具有樹脂塗覆膜的電鍍或未電鍍的鋼板, 樹脂膜可以是環氧樹脂、石炭酸樹脂、聚醯亞胺樹脂、聚 醯胺醯亞胺樹脂、酮樹脂、所有芳香族聚酯樹脂、不飽合 聚酯樹脂及矽樹脂任何一種做爲主要成分,該樹脂塗層的 特徵是,在鋼板之表面溫度1 8 0°C時,與置於其上之齒 輪油(具有I SO VG460的黏度)的接觸角不小於 1 5度。本發明要求樹脂塗覆層需具有良好的斥油性(從 上述所指定之接觸角的角度來看),因此它在高溫時顯現 良好的可釋放性。 如本發明,樹脂塗覆膜應具有2 Η或以上的鉛筆硬度 (J I S Κ 5 4 0 0 ),俾確保加壓後銅箔的平滑度。 如本發明,樹脂塗覆膜的表面粗度(Ra )不得大於 0 · 5微米(根據J I S B0601測定的算數平均) 本紙張尺度適用中國國家標準(CMS)A4規格(210 X 297公^1 590885 A7 B7 五、發明說明(4 ) 。否則,它的表面不規則會被轉移到銅箔,對成形精確之 印刷電路板有礙。 如本發明,樹脂塗覆膜以能包含矽樹脂及/或氟樹脂 (做爲釋放劑)及表面粗化劑爲佳。它們對可釋放性及保 護銅箔免受污染有所助益。 如本發明,所成形之樹脂塗覆膜的量以0 . 5 -8 · 0 g /m 2 爲佳。 如本發明,電鍍或未電鍍鋼板的降伏點不低於2 0 0 N/mm2,及/或張力強度不低於3 0 ON/mm2。 較佳具體例描述 本發明涵蓋其上成形有樹脂塗覆膜的電鍍或未電鍍鋼 板。當做爲釋放板時,鋼板最好是鋁板,由於後者的導熱 係數高,能很有效率地將熱從壓印板傳導到疊層,但在壓 製期間,會相對於疊片的銅箔移動,因爲它的膨脹係數比 銅箔大。反言之,鋼板具有適當的導熱係數及12 . 5x 1 0_6的熱膨脹係數,與銅箔的熱膨脹係數1 7 XI 〇_6 非常接近。因此,在壓製期間不會相對於銅箔移動。 根據所使用的樹脂塗覆膜種類,可以使用不銹鋼板( 具有良好的耐腐蝕性)或電鍍或不電鍍單一金屬或合金的 普通鋼板。電鍍法並無特殊限制。以鍍鋅或鍍鋅合金的鋼 板爲佳。電鍍在鉻酸鹽處理之後,樹脂塗覆之前。鉻酸鹽 膜可增進樹脂塗覆膜的附著性,並具有防銹效果。 如本發明,具有樹脂塗覆膜的鋼板,樹脂塗覆膜在高 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注 -裝— 再填寫本頁) 經濟部智慧財產局員工消费合作社印製 590885 經濟部智慧財產局貝工消费合作社印製 A7 B7 五、發明說明(5 ) 溫時需具有斥油性。此項要求乃是基於本發明人的發現, 高溫時的斥油性將大大影響高溫時的可釋放性。藉測定樹 脂塗覆層在特定情況下的接觸角即可很容易地建立所欲的 斥油性。 測定樹脂塗覆之接觸角的方法是在樹脂塗覆膜上放置 一滴黏度等級I S〇 v G 4 6 0的齒輪油。齒輪油要限 制在能影響接觸角測定的黏度。符合此要求是齒輪油例如 是 Idemitsu Kousan 的“Daphne Super Gear Oil 460”。它的動 力黏性在40°C時459 · 9mm2/s,在l〇〇°C時 3 0 · 8 5 m m 2 / s ,閃火點2 7 4 °C,1 5 t:時的密度 0 · 9 0 2 8,總酸値(totalacidnumber) 0 · 3 8mg K〇H/g。接觸角的測定要在1 8 Ot:下進行,或是在 塗覆鋼板之表面溫度1 8 0 t的條件下進行。齒輪油滴放 置在樹脂塗覆膜的表面,使用接觸角錶(如Kyowa Kaimen kagaku公司的Model CD-DT-A )測定接觸角。 本發明所需的齒輪油接觸角不能小於1 5度;否則, 樹脂塗覆膜缺乏斥油性,且可釋放性差。 根據本發明,樹脂塗覆膜的鉛筆硬度不能低於2 Η ( 按照J I S Κ 5 4 0 0測定):否則樹脂塗覆膜容易刮 傷,而轉移到銅箔上。 如本發明,樹脂塗覆膜的表面算術平均粗度(R a ) 不超過0 · 5微米(按照J I S B0601的規定測定 )。如果樹脂塗覆膜表面有任何不規則,都會轉移到銅箔 上,此對印刷電路板的精確度有礙。 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 裝-----.—^訂--------- (請先閱讀背面之注意事項—再填寫本頁) 590885 A7 __B7___ 五、發明說明(6 ) 樹脂塗覆膜主要是由有機樹脂構成。由於本發明之表 面塗覆鋼板是在高溫時做爲熱壓的釋放輔助,因此有機樹 脂要具有耐熱性及良好的可釋放性(從上述齒輪油之接觸 角來判斷)。它包括,例如,環氧樹脂、石炭酸樹脂、聚 醯亞胺樹脂、聚醯胺醯亞胺、聚醚酮(酮樹脂)、不飽合 聚酯樹脂、所有芳香族聚酯。可以在這些樹脂中加入任何 已知的交鏈劑,藉以增進樹脂塗覆膜的硬度。聚合物鏈間 的交鏈有助於形成密實的膜。 此外,可在這些樹脂中加入釋放劑(諸如矽樹脂及氟 樹脂)以增進樹脂塗覆膜的可釋放性。釋放劑可降低樹脂 塗覆的表面能量,藉以增進斥油性。釋放劑的量應佔樹脂 塗覆之重量百分比0·5-10%。小於此指定的量,釋 放劑無法發揮效果。超過此量,釋放劑將會移往銅箔,使 其在印刷電路時對油墨的容受性增加。 爲增進可釋放性,樹脂塗覆最好是與表面粗化劑結合 ,它賦予樹脂塗覆膜些微的表面不規則。過於粗糙的表面 (Ra大於0 ·5微米)不受歡迎,但適度的粗糙表面有 助於可釋放性。任何顆粒狀的無機物都可做爲表面粗化劑 ,如二氧化矽、三氧化二鋁、及氧化鎂。 所成形之樹脂塗覆的重量應在0 · 5 — 8 · O g/m2 。若基重小於0 · 5 g/m2 ’樹脂塗覆將無法完全覆蓋鋼 板上的表面不規則,且因此造成塗覆鋼板將其轉移到銅箔 上。此外,塗覆鋼板的塗覆太薄,可釋放性及耐腐蝕性都 不佳。適當基重的樹脂塗覆不容許內部電路(在銅箔及預 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -9Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 590885 A7 _B7_ V. Description of the invention (1) Background of the invention 1 Field of the invention: The invention relates to surface-coated steel plates, which exhibit good heat resistance and good releasability at high temperatures. Properties, as well as good transfer resistance and good surface smoothness. Due to its excellent heat resistance and releasability, the surface-coated steel sheet can be used as a release board in the production of printed circuit boards, to prevent the stamping board from sticking to the copper foil on the printed circuit board during hot pressing, and to prevent the The copper foil layers adhere to each other when the printed circuit board is mounted. In addition, when a release board is used, it can prevent the internal circuit pattern of the printed circuit board from being transferred to its surface, and it can also prevent its surface irregularities from being transferred to the copper foil. And, it's flat, hard, and reusable. In addition, it has been found to be used as a highly oil-repellent steel sheet for various applications. 2. Known technical description: Copper-clad laminate is the base of printed circuit boards. It is made of prepreg and copper foil (one on top of the other) by heating and pressing. (The prepreg is an intermediate product obtained by impregnating a substrate, such as paper and glass cloth with thermosetting resin.) The manufacturing method of a laminated sheet with copper foil on both sides is to press between two imprint plates of a press. Copper foil, prepreg, inner layer circuit, prepreg, and copper foil (arranged in the stated order). In the pressing operation, it is generally customary to insert a member (called a release plate) between the imprint plate and the copper foil to prevent the irregular surface of the imprint plate from being transferred to the surface of the copper foil and prevent the imprint plate and the copper foil from sticking . An example of a release plate is that both sides of it are coated with release material to avoid the prepreg powder produced when the laminate is laminated or the prepreg resin is melted. This paper is sized for the Chinese National Standard (CNS) A4 ( 210 X 297 mm) ~ Γ — — — — — — — — — ^-III LI IU ^ «— — — — — 1 — (Please read the notes on the back before filling out this page) 590885 A7 _______B7_ V. Invention Explanation (2) Sticky (hereinafter referred to as "releasability"). The release plate (coated with release material) must have the following characteristics. (1) Long-term repeated operation has good releasability. (2) Good heat resistance (or can withstand heat and pressure). (3) Good resistance to transfer (or prevent the pattern of the internal circuit from being transferred to the release plate, and prevent the irregular surface from being transferred to the product's copper foil). (4) Good flatness and rigidity, and can extrude uniform laminations. The following materials can meet the above requirements, but they each have their disadvantages. (1) Stainless steel (U SU) plate, used without release material alone. The problem in this case is that expensive U S U leads to increased production costs, and the stainless steel plate loses its flatness after repeated use, unless it is polished uniformly. (Polish and clean before use). (2) A stainless steel (SUS) plate is used together with a release paper or film as a release material. The problem in this case is that SUS is expensive and the release paper or film cannot be reused. Stainless steel plates need to be polished and cleaned before reuse. (3) Aluminium sheet, use no release material alone. The problem with this case is that the aluminum plate is expensive and cannot be reused. (4) Aluminum plate or foil is used together with resin coating as a release material. The problem in this case is that the material cost is too high. Even though aluminum foil can be reused, it wrinkles (and therefore becomes less flat). (5) The intermediate layer is used together with a release paper or film as a release material. The problem in this case is that the material cost is too high. The release film can no longer be used, and it is easily wrinkled, losing its flatness. This paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm). · 5 · Please read-back. Side. Note I Binding Binding Printed by the Intellectual Property Bureau Employees Cooperative of the Ministry of Economic Affairs 590885 A7 __B7 5 3. Description of the invention (3) (Please read the precautions on the back before filling out this page) The problem of traditional technology is as described above, that is, the use of film, paper or foil for release purposes lacks flatness and therefore cannot be used for manufacturing A good-looking copper-clad laminate is required. In addition, it is too thin and difficult to handle, and it cannot be reused. (It was originally designed to be discarded after use.) On the other hand, the mirror-finished stainless steel plate has excellent flatness; however, it must be polished and cleaned before reuse. This results in increased manufacturing costs. The present invention is directed to the above problems. The object of the present invention is to provide a surface-coated steel sheet which can be reused and has excellent characteristics in various aspects such as transfer resistance, surface smoothness, heat resistance and releasability. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs The present invention covers plated or unplated steel plates with a resin coating film. The resin film may be epoxy resin, phenolic resin, polyimide resin, polyimide , Ketone resin, all aromatic polyester resins, unsaturated polyester resins and silicone resins as the main component, the characteristics of this resin coating is that when the surface temperature of the steel plate is 180 ° C, and The contact angle of the gear oil (with the viscosity of I SO VG460) is not less than 15 degrees. The present invention requires that the resin coating layer has good oil repellency (from the viewpoint of the contact angle specified above), so that it exhibits good releasability at high temperatures. According to the present invention, the resin coating film should have a pencil hardness of 2 Η or more (J I S KK 5400), and 俾 ensure the smoothness of the copper foil after pressing. According to the present invention, the surface roughness (Ra) of the resin coating film must not be greater than 0 · 5 microns (the arithmetic average measured according to JIS B0601). The paper size is applicable to the Chinese National Standard (CMS) A4 specification (210 X 297 public ^ 1 590885). A7 B7 5. Description of the invention (4). Otherwise, its surface irregularities will be transferred to the copper foil, which will hinder the formation of accurate printed circuit boards. According to the present invention, the resin coating film may contain silicone resin and / or Fluoro resins (as release agents) and surface roughening agents are preferred. They are helpful for releasability and protecting copper foil from contamination. According to the present invention, the amount of the resin coating film formed is 0.5. -8 · 0 g / m 2 is preferred. According to the present invention, the yield point of the plated or unplated steel sheet is not less than 200 N / mm2, and / or the tensile strength is not less than 30 ON / mm2. Example Description The present invention covers plated or unplated steel sheet with a resin coating film formed on it. When used as a release plate, the steel plate is preferably an aluminum plate. The latter has a high thermal conductivity and can efficiently remove heat from the plate. Conducts to the stack, but moves relative to the copper foil of the stack during pressing Because it has a larger expansion coefficient than copper foil. On the other hand, the steel plate has a suitable thermal conductivity and a thermal expansion coefficient of 12.5x 1 0_6, which is very close to the thermal expansion coefficient of copper foil 1 7 XI 〇_6. Therefore, during the pressing Does not move relative to copper foil. Depending on the type of resin coating film used, stainless steel plates (with good corrosion resistance) or ordinary steel plates with or without single metal or alloy plating can be used. There are no special restrictions on the plating method. Galvanized or galvanized steel is preferred. Electroplating is performed after chromate treatment and before resin coating. The chromate film can improve the adhesion of the resin coating film and has an antirust effect. Resin-coated steel sheet, resin-coated film applies Chinese National Standard (CNS) A4 specification (210 X 297 mm) at high paper size (please read the note on the back-install-then fill out this page) Ministry of Economy Wisdom Printed by the Consumer Cooperative of the Property Bureau 590885 Printed by the Shell and Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention (5) It must be oil-repellent when warm. This requirement is based on the present invention Found that oil repellency at high temperature will greatly affect releasability at high temperature. By measuring the contact angle of the resin coating layer under specific conditions, the desired oil repellency can be easily established. Determination of the contact angle of resin coating The method is to place a drop of gear oil with viscosity class IS 0v G 4 60 on the resin coating film. The gear oil should be limited to viscosity that can affect the measurement of contact angle. To meet this requirement, the gear oil is, for example, "Daphne of Idemitsu Kousan" Super Gear Oil 460 ". Its dynamic viscosity is 459 · 9mm2 / s at 40 ° C, 30 · 8 5 mm 2 / s at 100 ° C, flash point 2 7 4 ° C, 1 5 t: density at time 0 · 9 0 2 8, total acid number (total acid number) 0 · 3 8 mg KOH / g. The contact angle is measured at 18 Ot: or at a surface temperature of 180 t of the coated steel sheet. Gear oil drops were placed on the surface of the resin coating film, and the contact angle was measured using a contact angle table (such as Model CD-DT-A from Kyowa Kaimen kagaku). The gear oil contact angle required by the present invention cannot be less than 15 degrees; otherwise, the resin coating film lacks oil repellency and has poor releasability. According to the present invention, the pencil hardness of the resin-coated film cannot be lower than 2 Η (determined in accordance with J I S KK 5400): otherwise the resin-coated film is easily scratched and transferred to the copper foil. According to the present invention, the arithmetic average roughness (R a) of the surface of the resin coating film does not exceed 0.5 μm (determined in accordance with the regulations of JIS B0601). If there is any irregularity on the surface of the resin coating film, it will be transferred to the copper foil, which hinders the accuracy of the printed circuit board. This paper size applies to China National Standard (CNS) A4 specification (210 X 297 mm) Packing -----.— ^ Order --------- (Please read the precautions on the back first-then fill out this Page) 590885 A7 __B7___ 5. Description of the invention (6) The resin coating film is mainly composed of organic resin. Since the surface-coated steel sheet of the present invention is used as a release aid for hot pressing at high temperatures, the organic resin must have heat resistance and good releasability (determined from the contact angle of the gear oil mentioned above). It includes, for example, epoxy resins, phenolic resins, polyimide resins, polyimide, polyetherketones (ketone resins), unsaturated polyester resins, all aromatic polyesters. Any known cross-linking agent can be added to these resins to increase the hardness of the resin coating film. Cross-linking between polymer chains helps to form a dense film. In addition, release agents such as silicone resins and fluororesins can be added to these resins to improve the releasability of resin-coated films. The release agent reduces the surface energy of the resin coating, thereby improving oil repellency. The amount of release agent should be 0.5-10% by weight of the resin coating. Below this specified amount, the release agent is not effective. Beyond this amount, the release agent will move to the copper foil, making it more receptive to ink when printing circuits. In order to improve the releasability, the resin coating is preferably combined with a surface roughening agent, which gives the resin coating a slight surface irregularity. An overly rough surface (Ra greater than 0.5 micron) is not welcome, but a moderately rough surface helps releasability. Any particulate inorganic substance can be used as a surface roughening agent, such as silicon dioxide, aluminum oxide, and magnesium oxide. The weight of the formed resin coating should be 0 · 5-8 · O g / m2. If the basis weight is less than 0.5 g / m2, resin coating will not be able to completely cover the surface irregularities of the steel sheet, and therefore the coated steel sheet will be transferred to the copper foil. In addition, the coating of the coated steel sheet is too thin, and the releasability and corrosion resistance are not good. Appropriate basis weight of resin coating does not allow internal circuits (in copper foil and pre-paper sizes, the Chinese National Standard (CNS) A4 specification (210 X 297 mm) is applicable) -9
先 閱 讀 背. 面 之 注 意 I I裝 頁I I U 訂 經濟部智慧財產局員工消t合作社印製 經濟部智慧財產局員工消費合作社印製 590885 A7 一 —_B7____ 五、發明說明(7 ) 浸料之下)的不規則(1 5 - 8 0微米)經由它們被轉移 到它之上。若基重超過8 · 0 g/m2,樹脂塗覆會使內部 電路的不規則轉移給它,且因此使得塗覆鋼板無法再供釋 放用。 根據本發明,可以使用任何習知的方法(如浸漬、滾 塗覆、噴灑)在電鍍或未電鍍的鋼板上塗覆樹脂塗覆膜, 以製造表面塗覆鋼板,接著加熱固化塗覆膜。 鋼板(電鍍或未電鍍)具有控制的張力特性及表面粗 度,在防止轉移及提供光滑表面方面,可產生良好的效果 〇 爲防止熱壓期間內部電路圖案的轉移,需要使用高張 力強度(大於3 0 ON/mm2,最好大於4 0 0 N/mm2)以及高硬度的鋼板。從防止轉移的觀點來看, 張力強度的上限並不存在。不過,實用的上限是1 7 0 0 N /m m 2,主要由於張力強度太高,在滾軋期間很難提供 令人滿意之平坦度的事實。 根據本發明,建議使用降伏點在2 0 0 N/mm2以上 的電鍍或未電鍍鋼板,以防止熱壓期間內部電路圖案的轉 移。換言之,藉控制張力強度或/及降伏點即可防止轉移 發生。 降伏點不僅與防止轉移有關,它還可增進表面平滑度 。因此,它有助於表面塗覆鋼板的外觀。此外,鋼板(做 爲釋放板用)應具有適當的剛度,俾使它能在熱壓期間均 勻地擠壓疊層基底。根據本發明,鋼板的降伏點應高於 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) _ _ r----------裝-----.---^訂---------^9 (請先閱讀背面之注意事項再填寫本頁) 590885 A7 ____Β7 _ 五、發明說明(8 ) 2 0 0N/mm2 ( 3 0 0N/mm2較佳),以使其符合 防止轉移及外觀的要求。否則,所得到的覆銅疊片將會由 於預浸料導致明顯的不規則表面。從防止轉移及外觀的觀 點來看’降伏點沒有上限。不過它最好低於1 5 〇 〇 N/mm2,因爲鋼板的降伏點過高很難滾軋出所要的平坦 度。 爲使熱壓期間釋放板的表面不規則不會轉移到銅箔, 鋼板應具有平滑的表面,表面粗度(R a )要小於 0 · 3 0微米,最好小於〇 · 2微米。任何鋼板的表面粗 度超過此規格,它的表面不規則將會明顯地轉移到覆銅疊 片的表面。從防止轉移的觀點來看,表面粗度(R a )沒 有下限;不過,R a最好要大於〇 · 〇 5微米,因爲鋼板 的R a太小,將使它的刮痕變的明顯。 在製造覆銅疊片時,本發明的表面塗覆鋼板是非常有 用的釋放媒介。它可以取代傳統鏡面處理的不銹鋼板及釋 放膜,且可以重複使用。使用·它壓製時,將其置於壓印板 與覆蓋預浸料及內部電路的銅箔之間,或將其置於銅箔相 互面對之兩疊層板之間。 以下將參閱實例對本發明做更詳細的描述,不過這些 實例並非用來限制本發明的範圍。這些實例可以修改’不 會偏離本發明的精神與範圍。 實例 樣品製備自電鍍鋅(2 0 g/m2的鋅)的鉻酸鹽處理 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)Read the back first. Attention II. Install page IIU. Orders are printed by employees of the Intellectual Property Bureau of the Ministry of Economic Affairs. Cooperative printed by the Ministry of Economic Affairs. Printed by employees of the Intellectual Property Bureau of the Ministry of Economic Affairs. Printed by the consumer cooperatives. Irregularities (15-80 microns) are transferred onto it via them. If the basis weight exceeds 8 · 0 g / m2, the resin coating may cause irregularities in the internal circuit to be transferred to it, and thus render the coated steel sheet no longer available for release. According to the present invention, a resin-coated film may be coated on a plated or unplated steel plate using any conventional method (such as dipping, roll coating, spraying) to manufacture a surface-coated steel plate, followed by heating and curing the coating film. Steel plate (plated or unplated) has controlled tension characteristics and surface roughness, which can produce good results in preventing transfer and providing a smooth surface. To prevent the transfer of internal circuit patterns during hot pressing, high tensile strength (greater than 30 ON / mm2, preferably greater than 400 N / mm2) and high hardness steel plates. From the viewpoint of preventing migration, the upper limit of the tensile strength does not exist. However, the practical upper limit is 1700 N / m2, mainly due to the fact that the tensile strength is too high and it is difficult to provide satisfactory flatness during rolling. According to the present invention, it is recommended to use plated or unplated steel sheet with a drop point above 200 N / mm2 to prevent the internal circuit pattern from shifting during hot pressing. In other words, by controlling the tensile strength or / and the drop point, the transfer can be prevented. The fall point is not only related to preventing migration, it can also improve surface smoothness. Therefore, it contributes to the appearance of the surface-coated steel sheet. In addition, the steel plate (used as a release plate) should have appropriate rigidity so that it can uniformly press the laminated substrate during hot pressing. According to the present invention, the yield point of the steel sheet should be higher than the paper size applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) _ _ r ---------- installed -----. --- ^ Order --------- ^ 9 (Please read the notes on the back before filling this page) 590885 A7 ____ Β7 _ V. Description of the invention (8) 2 0 0N / mm2 (3 0 0N / mm2 is preferred), so that it meets the requirements of preventing transfer and appearance. Otherwise, the resulting copper-clad laminate will cause a noticeable irregular surface due to the prepreg. From the viewpoint of preventing migration and appearance, there is no upper limit for the drop point. However, it is preferably lower than 15 00 N / mm2, because the drop point of the steel sheet is too high to roll out the desired flatness. In order to prevent the surface of the release plate from being irregularly transferred to the copper foil during hot pressing, the steel plate should have a smooth surface with a surface roughness (Ra) of less than 0. 30 microns, preferably less than 0.2 microns. The surface roughness of any steel plate exceeds this specification, and its surface irregularities will obviously transfer to the surface of the copper-clad laminate. From the standpoint of preventing migration, there is no lower limit for the surface roughness (Ra); however, Ra is preferably greater than 0.05 micrometers, because the Ra of the steel sheet is too small, which will make its scratches noticeable. The surface-coated steel sheet of the present invention is a very useful release medium when manufacturing copper-clad laminates. It can replace traditional mirror-finished stainless steel plates and release films and can be reused. Use · When pressing it, place it between the embossing plate and the copper foil covering the prepreg and internal circuits, or place it between two laminated plates with the copper foil facing each other. Hereinafter, the present invention will be described in more detail with reference to examples, but these examples are not intended to limit the scope of the present invention. These examples can be modified 'without departing from the spirit and scope of the invention. Example The sample is prepared from chromate treatment of electrogalvanized zinc (20 g / m2 zinc). The paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm).
先· 閱 讀 背· 面_ 之 注 意 I 1裝 頁I I ! 訂 經濟部智慧財產局員工消費合作社印製 -11 - 590885 A7 B7____ 五、發明說明(9 ) (2 0 g/m2的鉻)鋼板。每一樣品之樹脂塗覆膜的成分 、接觸角、鉛筆硬度、算術平均表面粗度(R a )如表1 所示。附帶一提,表1中之樹脂塗覆的基材是以A (環氧 樹脂)、B (聚醯亞胺樹脂)、C (石炭酸樹脂).、D ( 酮樹脂)、E (矽樹脂)表示。釋放劑是矽樹脂(a)或 氟樹脂(b),用量是樹脂塗覆之重量百分比的0 — 15 %。·所使用的表面粗化劑是三氧化二鋁(①)、二氧化矽 (②)、或氧化鎂(③),且其用量是樹脂塗覆膜之重量 百分比的0 - 2 0%。樹脂塗覆膜的重量從0 · 2 5到 1 5 g /m 2。樹脂塗覆膜根據對控制斥油性、鉛筆硬度及 R a的需要,結合異氰酸鹽交鏈劑。 測試方法: 樣品以下述測試法測定各特徵的特性。 (1 )接觸角 一滴齒輪油(Idemitsu Kousan 的 “Daphne Super Gear Oil 460”)置於表面溫度1 8 0°C的表面塗覆鋼板上,並使 用接觸角錶(K y 〇 w a K a i m e n k a g a k u 公司的 Μ 〇 d e 1 C D - D T - A )測定接觸角。 (2 )表面粗度(R a ) 表面粗度的計算是以表面結構錶(Tokyo Seimitsii公司 的“Surfcom 554A”)根據J I S 〇 6 0 1測定算術表面 粗度(R a )。 (3 )鉛筆硬度 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注 I · I I I Γ I I a — — — — — — — — _ 再填寫本頁) 經濟部智慧財產局貝工消费合作社印製 -12 - 590885 A7 ___B7__ 五、發明說明(10 ) 根據J I S K 5 4 0 0所提供的方法測定。結果是 以造成塗覆膜刮痕之鉛筆的硬度表示。 (4 )可釋放性 一層銅箔(厚3 5微米)置於兩層預浸料粉末之間, 以兩片釋放板將其夾於其間,以上下兩壓印板在1 8 0 °C 及30kg f/cm2的壓力下熱壓60分鐘。冷卻到室溫 後,從預浸料及銅箔的疊片移去釋放板。以目視檢查附著 於釋放板表面的預浸料粉末量,並根據以下的標準區分等 級。附帶一提,備製預浸料粉末的方法是以玻璃布浸漬環 氧樹脂、乾燥、半硬化、再壓碎成小塊(2-5mm)。 良好:無 尙可:些許 不佳:少於1 0 % 甚差:多於1 0 % (5)重複的可釋放性 使用相同釋放板重複上述程序直到預浸料粉末開始粘 黏到釋放板上。程序重複的次數即爲釋放板可重複使用的 能力。 (6 )抗轉移 銅箔層(厚3 5微米)、預浸料粉末、內部電路、銅 箔層(厚3 5微米)、以及預浸料粉末(按照所言之順序 安排)置於兩釋放板間,以上下兩壓印板在1 8 0°C及 40kg f/cm2的壓力下熱壓60分鐘。冷卻到室溫後 ,從疊片移去釋放板。以目視檢查是否有內部電路之不規 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -13- 先 閱 讀 背 之 注 意 f 經濟部智慧財產局貝工消费合作社印製 590885 A7 B7 五、發明說明(11) 則圖案轉移到釋放板的表面,並根據以下的標準區分等級 良好:無轉移 尙可:輕微轉移 不佳:轉移的面積少於1 〇% 甚差:轉移的面積大於1〇% (7 )銅箔的污染 重複與(6 )相同的程序,所得到的疊層浸入乙醇中 ’並檢查其表面的浸溼狀態。浸溼即是污染的指示。並根 據以下標準區分釋放板的等級。 良好:浸溼面積1 〇 〇 % 尙可:浸溼面積9 9 一 1 0 0% 不佳:浸溼面積9 5 - 9 9% 甚差:浸溼面積少於9 5 %First, read the note on the back and the side. I 1 on the page I I! Order printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs -11-590885 A7 B7____ 5. Description of the invention (9) (20 g / m2 chromium) steel plate. The composition, contact angle, pencil hardness, and arithmetic average surface roughness (R a) of the resin coating film of each sample are shown in Table 1. Incidentally, the resin-coated substrates in Table 1 are A (epoxy resin), B (polyimide resin), C (carbonic acid resin), D (ketone resin), and E (silicone resin). Means. The release agent is silicone resin (a) or fluororesin (b), and the amount is 0-15% by weight of the resin coating. · The surface roughening agent used is aluminum oxide (①), silicon dioxide (②), or magnesium oxide (③), and its amount is 0-20% by weight of the resin coating film. The weight of the resin-coated film is from 0 · 25 to 15 g / m 2. The resin coating film is combined with an isocyanate cross-linking agent according to the needs for controlling oil repellency, pencil hardness and Ra. Test method: The characteristics of each feature are determined by the following test methods. (1) A drop of gear oil at the contact angle ("Daphne Super Gear Oil 460" by Idemitsu Kousan) was placed on a surface-coated steel plate with a surface temperature of 180 ° C, and a contact angle table (Ky 〇wa K aimenkagaku's Mode 1 CD-DT-A) was used to measure the contact angle. (2) Surface roughness (R a) The calculation of the surface roughness is based on the surface structure table ("Surfcom 554A" of Tokyo Seimitsii Corporation) according to J I S 0 6 01 to determine the arithmetic surface roughness (R a). (3) Pencil hardness The paper size is in accordance with China National Standard (CNS) A4 (210 X 297 mm) (Please read the note on the back I · III Γ II a — — — — — — — — _ and then fill out this page ) Printed by Shelley Consumer Cooperative of Intellectual Property Bureau, Ministry of Economic Affairs -12-590885 A7 ___B7__ 5. Description of Invention (10) Measured according to the method provided by JISK 5400. The result is expressed in terms of the hardness of a pencil that causes a scratch on the coating film. (4) A releasable layer of copper foil (thickness: 35 microns) is placed between two layers of prepreg powder, sandwiched by two release plates, the upper and lower imprint plates are at 180 ° C and Hot pressing at 30 kg f / cm2 for 60 minutes. After cooling to room temperature, remove the release plate from the prepreg and copper foil laminate. The amount of prepreg powder adhered to the surface of the release plate was visually checked, and the grades were classified according to the following criteria. Incidentally, the method for preparing prepreg powder is to impregnate epoxy resin with glass cloth, dry, semi-harden, and crush it into small pieces (2-5mm). Good: No problem: Slightly poor: Less than 10% Very poor: More than 10% (5) Repeatable releasability Repeat the above procedure using the same release plate until the prepreg powder starts to stick to the release plate . The number of times the procedure is repeated is the ability of the release plate to be reused. (6) Transfer-resistant copper foil layer (35 micron thick), prepreg powder, internal circuits, copper foil layer (35 micron thick), and prepreg powder (arranged in the order stated) are placed in two releases Between the plates, the upper and lower embossed plates were hot-pressed at 180 ° C and a pressure of 40 kg f / cm2 for 60 minutes. After cooling to room temperature, remove the release plate from the stack. Visually check whether there are irregularities in the internal circuit. The paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm). -13- Read the note first f Printed by Shelley Consumer Cooperative, Intellectual Property Bureau, Ministry of Economic Affairs A7 B7 V. Description of the invention (11) The pattern is transferred to the surface of the release plate, and the classification is good according to the following criteria: no transfer 无 OK: slight transfer is not good: transfer area is less than 10%. Poor: transfer Contamination of copper foil with an area greater than 10% (7) The same procedure as in (6) was repeated, and the resulting laminate was immersed in ethanol 'and its surface wet state was checked. Wetting is an indication of contamination. The classification of the release plate is based on the following criteria. Good: Wetted area 100% 尙 OK: Wetted area 9 9 1 100% Poor: Wetted area 9 5-9 9% Poor: Wetted area less than 95%
請 先 閱 讀 背· 面 之 注 意 I 重裝 頁I 訂Please read the notes on the back and front first.
S 經濟部智慧財產局員工消费合作社印製 Ί 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) · 14 · 590885 A7B7 五表;發魏明(12) 經濟部智慧財產局員工消費合作社印製 樣品編號 塗覆重量 (g/m2) 樹脂種類 釋放劑 粗化劑 接觸角 (度) 鉛筆硬度 Ra 種類 wt% 種類 wt% 1 3 A a 3 ① 5 20 2H 0 . 3 2 3 A a 3 ① 5 20 3H 0.3 3 3 A a 3 ① 5 20 4H 0 . 3 4 3 A a 3 ① 5 20 6H 0.3 5 3 A a 3 ① 5 20 9H 0.3 6 3 A a 3 ① 5 20 5H 0.5 7 3 A a 3 ① 5 20 5H 0.4 8 3 A a 3 ① 5 20 5H 0.3 9 3 A a 3 ① 5 20 5H 0 . 1 10 3 A a 3 ① 5 20 6H 0.3 11 3 B a 3 ① 5 18 6H 0.3 12 3 C a 3 ① 5 18 5H 0 . 3 13 3 D a 3 ① 5 18 6H 0 . 3 14 3 E a 3 ① 5 18 4H 0.3 15 3 A b 1 ① 5 16 5H 0 . 3 16 3 A b 5 ① 5 20 5H 0 . 3 17 3 A b 10 ① 5 22 5H 0 . 3 18 3 A a 0.5 ① 5 15 5H 0.3 19 3 A a 2 ① 5 20 5H 0.3 20 3 A a 5 ① 5 22 5H 0.3 21 3 A a 7 ① 5 23 5H 0 . 3 22 3 A a 10 ① 5 24 5H 0.3 23 3 A a 3 ① 5 15 5H 0.3 24 3 A a 3 ① 2 18 5H 0.3 25 3 A a 3 ① 15 20 3H 0.3 26 3 A a 3 ② 5 20 4H 0.3 27 3 A a 3 ③ 5 20 6H 0.3 28 0.5 A a 3 ① 5 20 9H 0.3 29 1 A a 3 ① 5 20 5H 0 . 5 30 3 A a 3 ① 5 20 5H 0.4 31 6 A a 3 ① 5 20 5H 0 . 3 32 8 A a 3 ① 5 20 5H 0.1 33 3 A a 3 ① 5 10 5H 0.3 34 3 A a 3 ① 5 5 5H 0.3 35 3 A b 0 . 25 ① 5 10 5H 0.3 36 3 A a 0 ① 5 4 5H 0.3 37 3 A a 0.25 ① 5 12 Η 0 . 3 38 3 A a 3 ① 5 20 F 0.3 39 3 A a 3 ① 5 20 Β 0.3 40 3 A a 3 ① 5 20 5Η 0 . 3 41 3 A a 3 ① 5 20 5Η 0.3 42 3 A a 3 ① 5 20 5Η 0.3 43 3 A b 12 ① 5 23 5Η 0.3 44 3 A a 12 ① 5 20 5Η 0.3 45 3 A a 15 ① 5 22 5Η 0.3 46 3 A a 3 ① 0 .20 5Η 0.3 47 3 A a 3 ① 0.5 20 5Η 0. 3 48 3 A a 3 ① 0.8 20 5Η 0.3 49 3 A a 3 ① 17 20 5Η 0.3 50 3 A a 3 ① 20 20 2Η 0 . 3 51 10 A a 3 ① 5 20 4Η 0.3 52 15 A a 3 ① 5 20 6Η 0.3 .—-—^裝--------訂--------- (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -15- 590885 A7 B7 五、發明說明(13 ) »JL2^ 驗證釋放板之性能與接觸角、塗層硬度、以及算術表 面粗度(R a )的關係。表2顯示樣品1 一 9、3 3、 34、以及38 - 42的實驗結果。從表中可看出,樣品 3 3 — 34,其油的接觸角小於15度,可釋放性不佳, 樣品3 8 — 4 0的鉛筆硬度低以及樣品4 1 一 4 2的R a 大,其抗轉移不佳。 ▼-裝——^訂--------- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消费合作社印製 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) 590885 A7 *___B7 五、發明說明(14 ) 表2 樣品 編號 接觸角 (度) 鉛筆 硬度 表面 粗度 可釋 放性 重複可釋 放性(循環、 抗轉 移 銅范 污染 1 20 2H 0 . 3 尙可 尙可 尙可 良好 2 20 3H 0 . 3 良好 良好 尙可 良好 3 20 4H 0 . 3 良好 良好 良好 良好 4 20 6H 0 · 3 良好 良好 良好 良好 5 20 9H 0 . 3 良好 良好 良好 良好 6 20 5H 0 . 5 尙可 尙可 尙可 良好 7 20 5H 0 · 4 良好 尙可 良好 良好 8 20 5 Η 0 . 3 良好 良好 良好 良好 9 20 5Η 0 . 1 良好 良好 良好 良好 33 10 5Η 0 . 3 甚差 甚差 不佳 甚差 34 5 5Η 0 . 3 甚差 甚差 不佳 甚差 38 20 Η 0 . 3 尙可 不佳 甚差 尙可 39 20 F 0 . 3 尙可 不佳 甚差 不佳 40 20 B 0 · 3 不佳 甚差 甚差 甚差 41 20 5H 0 . 6 尙可 不佳' 甚差 尙可 42 20 5H 0 . 8 不佳 甚差 甚差 尙可 實例3 本例驗證樹脂塗覆之基重及基本樹脂之種類對釋放板 的影響。表3顯示樣品10 — 14、28 — 32、51 -5 2的實驗結果。須注意,隨著樹脂塗覆的基重增加,重 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -17- 裝.— — (請先閱讀背面之注意事填寫本頁) 訂: 經濟部智慧財產局貝工消费合作社印製 590885 A7 _ B7____ 五、發明說明(15) 複的可釋放性及抗轉移都變差。所有的基本樹脂A到E都 能滿足。 經濟部智慧財產局員工消f合作社印製 表3 樣品 編號 塗覆重量 (g/m2) 基本樹 脂種類 可釋放性 重複可釋 放性(循環) 抗轉 移 銅箔 污染 28 0 . 5 A 尙可 尙可 尙可 良好 29 1 A 良好 良好 良好 良好 30 3 A 良好 良好 良好 良好 31 6 A 良好 良好 良好 良好 32 8 A 良好. 尙可 尙可 良好 10 3 A 良好 良好 尙可 良好 11 3 B 良好 良好 良好 良好 12 3 C 良好 良好 良好 良好 13 3 D 良好 良好 良好 良好 14 3 E 良好 尙可 尙可 尙可 51 10 A 不佳 甚差 甚差 尙可 52 15 A 不佳 甚差 甚差 不佳 實例4 本例驗證釋放劑之種類及量的影響。結果如表4所示 。請注意,樣品35、36的可釋放性及抗轉移不佳,且 樣品4 3、4 4及4 5包含了超量的釋放劑,在抗銅箔污 染方面不佳。兩種釋放劑a及b都可滿足。 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)-18- ' (請先閱讀背面之注意事項再填寫本頁) 裝 l·---^訂--- 蠢 590885 A7B7 五、發明說明(16) 表4 樣品 釋放劑 重複可釋 抗轉移 銅箔 編號 種類 wt % 可釋放性 放性(循環) 污染 18 a 0 . 5 尙可 尙可 尙可 良好 19 a 2 良好 良好 良好 良好 20 a 5. 良好 良好 良好 良好 21 a 7 良好 良好 良好 良好 22 a 10 良好 尙可 尙可 尙可 15 b 1 良好 良好 尙可 良好 16 b 5 良好 良好 良好 良好 17 b 10 良好 良好 良好 良好 36 a 0 甚差 甚差 甚差 甚差 37 a 0 . 25 甚差 甚差 甚差 不佳 35 b 0 . 25 甚差 甚差 甚差 不佳 44 a 12 尙可 不佳 不佳 甚差 45 a 15 尙可 不佳 不佳 甚差 43 b 12 不佳 甚差 甚差 甚差 實例5 本例驗證表面粗化劑的種類及量的影響。結果顯示於 表5。請注意,樣品編號4 6 - 4 8的表面粗化劑含量低 ,在重複可釋放性及抗轉移方面不佳,隨著表面粗化劑之 量的增加,所有樣品的整體性能都傾向變差。所有的表面 (請先閱讀背面之注意事項再填寫本頁) 裝-----^---^訂--------- 經濟部智慧財產局員工消费合作社印製 本紙張尺度適用中國國家標準(CNS)A4規格(210 χ 297公釐) -19 - 590885 A7 _____B7 五、發明說明(17) 粗化劑①·、②、③都可滿足。 表5 樣品 粗化劑 重複可釋放 抗轉移 銅箱 編號 種類 wt% 可釋放性 性(循環) 污染 23 ① 1 尙可 尙可 尙可 良好 24 ① 2 良好 良好 良好 良好 25 ① 15 良好 良好 尙可 良好 26 ② 5 良好 良好 良好 良好 27 ③ 5 良好 尙可 尙可 尙可 46 ① 0 不佳 良好 尙可 良好 47 ① 0 . 5 不佳 甚差 甚差 不佳 48 ① 0 · 8 尙可 甚差 甚差 不佳 49 ① 17 尙可 不佳 不佳 不佳 50 ① 20 不佳 甚差 甚差 甚差 (請先閱讀背面之注意事項再填寫本頁) 裝-----^---^訂--- ♦ 實例6 經濟部智慧財產局員工消费合作社印製 在本例中,釋放板是製備自各種不同種類的鋼板(厚 0 · 8毫米),其經過冷軋、退火及硬化冷軋。經由選擇 鋼的種類及退火方法,使鋼板具有適當的張力強度及降伏 點。經由各種表面粗度的滾子(冷軋及硬化冷軋),使釋 放板具有適當的表面粗度(Ra)。 硬化冷軋鋼板經過電鍍鋅(2 0 g/m2的鋅)並續以 鉻酸鹽(2 0 g / m2的鉻)處理。 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -20- " 590885 A7 B7 五、發明說明(18 ) 鍍鉻鋼板塗覆含有1 0 0份(以重量計)環氧樹脂及 5份矽樹脂(固體)的樹脂溶液。烘烤後,樹脂溶液轉爲 樹脂塗覆膜,厚3微米,其功能即爲供釋放的塗覆。樹脂 塗覆膜的硬度可藉改變礦物樹脂(可與環氧樹脂交鏈)的 量及烘烤溫度加以調整。 因此所得到的釋放板按照以下的方法測試。附帶—提 ,在本例中測試的所有樣品其接觸角都大於1 5度,測試 方法與實例1同。 1 ·張力特性 按照J I S Z 2 2 4 1 (金屬材料張力測試法), 使用J I S Z 2 2 0 1中所指定的試樣N 〇 · 5,測試 樣品的張力強度及降伏點。這些試樣沒有明確的降伏點, 視其降伏點相當於永久變形之〇 · 2 %處的保證應力。 2 ·表面粗度(R a ) 表面粗度的計算是以表面結構錶(Tokyo Seimitsu公司 的“Surfcom 554A”)根據J I S 0 6 0 1測定算術表面 粗度(R a )。 3 ·鉛筆硬度 根據J I S K 5 4 0 0所提供的方法測定(方法與 例1相同)。結果是以致使塗覆膜刮痕之鉛筆的硬度表示 〇 4.抗轉移到銅箔 銅箔及預浸料粉末置於兩釋放板間,以上下兩壓印板 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) · 21 - ▼-裝 (請先閱讀背面之注意事項再填寫本頁) l·---^訂--- ♦ 經濟部智慧財產局貝工消费合作社印製 經濟部智慧財產局貝工消费合作社印製 590885 A7 B7____ 五、發明說明(19 ) 在180 °C及40kg f/cm2的壓力下熱壓60分鐘。 冷卻到室溫後,從預浸料及銅箔的疊片移去釋放板。以目 視檢查銅箔表面是否有釋放板所轉移的表面不規則。並根 據以下的標準區分等級。附帶一提,預浸料是以環氧樹脂 —浸漬玻璃布(厚0 · 1毫米)在140 — 160 °C及 20 - 50kg f/cm2的壓力下硬化60 — 90分鐘。 抗轉移標準: 良好:無轉移到銅箔 尙可:輕微轉移到銅箔 不佳:轉移到銅箔 甚差:明顯地轉移到銅箔 5.預浸料的不規則 以上述(4 )的方法壓製樣品,接著目視檢查在 5 0 0x5 0 0mm之銅箔範圍內由於預浸料所產生的不規 則數量。並根據以下的標準區分等級。 良好:無 尙可:1或2 不佳:3到6 甚差:7及以上 Θ·重複可釋放性 使用同一釋放板按上述(4 )的方法重複壓製樣品, 直到釋放板無法很容易地從覆銅的預浸料上剝起。程序重 複的次數即是釋放板重複使用的能力。 7 .抗裂紋 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -22 · (請先閱讀背面之注意事項再填寫本頁) ▼-裝——^訂--------- 590885 A7 B7 五、發明說明(20 ) 按(6 )所述的方法測試樣品,以目視檢查表面的裂 紋。並根據以下標準區分釋放板的等級。 良好:無表面裂紋 尙可:幾乎無表面裂紋 不佳:一些表面裂紋 甚差:很多表面裂紋 8·抗內部電路轉移到釋放板 銅箔層、預浸料、內部電路、預浸料、以及銅箔層( 按照所言之順序安排)置於兩釋放板間,以上下兩壓印板 在1 80°C及40kg f/cm2的壓力下熱壓60分鐘。 冷卻到室溫後,從疊片移去釋放板。以目視檢查是否有內 部電路之不規則圖案轉移到釋放板的表面,並根據以下的 標準區分等級。附帶一提,內部電路是成形在疊層兩側厚 0 . 3毫米的銅箔。電路接線的高度2 5微米(相當於銅 箔的厚度)。所使用的預浸料及銅箔與上述(4)相同。 良好:無轉移 尙可:輕微轉移 不佳:可見的轉移 甚差:明顯的轉移 結果見表6 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) 裝i丨丨h丨丨·^訂--------- 經濟部智慧財產局員工消费合作社印製 -23- 590885 A7B7 五、發明說明(21 ) 經濟部智慧財產局員工消费合作社印製 表6 樣品 張力特性(N/mm2) 表面粗度Ra 鉛筆 內部電 預浸料 轉移到 編號 降伏點 張力強度 (微米) 硬度 路轉移 不規則 銅箔 抗裂紋 53 240 388 0 , 26 2H 尙可 尙可 尙可 尙可 54 269 412 0 . 27 2H 尙可 良好 尙可 尙可 55 334 444 0 . 26 2H 良好 良好 尙可 尙可 56 241 276 0 . 27 2H 尙可 尙可 尙可 尙可 57 189 312 0 . 26 2H 尙可 尙可 尙可 尙可 58 725 755 0 . 25 2H 良好 良好 尙可 尙可 59 692 710 0 . 24 2H 良好 良好 尙可 尙可 60 1240 1400 0 . 25 2H 良好 良好 尙可 尙可 61 1480 1630 0 . 25 2H 良好 良好 尙可 尙可 62 248 378 0 . 19 2H 尙可 尙可 良好 尙可 63 250 387 0 . 12 2H 尙可 尙可 良好 尙可 64 254 380 0 . 06 2H 尙可 尙可 良好 尙可 65 260 384 0 . 27 4H 良好 良好 尙可 良好 66 261 376 0 . 27 6H 尙可 尙可 尙可 良好 67 257 371 0 . 26 Η 良好 良好 尙可 不佳 68 241 276. 0 . 27 Β 不佳 不佳 不佳 不佳 (請先閱讀背面之注意事項再填寫本頁) 丁裝--------訂---------. 本紙張尺度適用中國國家標準(CNS)A4規格(210 χ 297公釐) -24 - 590885 A7 B7 五、發明說明(22 ) 從表6中可知,樣品5 3到6 8在抗轉移方面良好, 且預浸料所造成的不規則很少’外觀良好。這些樣品的鋼 板所具有的張力特性(降伏點及張力強度)及R a都符合 本發明的要求。此外,由於這些樣品的樹脂塗覆膜的鉛筆 硬度都在適當範圍,因此在抗裂紋方面也獲增進。附帶一 提,樹脂塗覆膜具有重複釋放7次的能力。 〔本發明的效果〕 本發明的表面塗覆鋼板是由鋼板(電鍍或未電鍍)與 成形於其表面上的斥油性樹脂塗覆所構成。因此,它具有 極佳的耐熱性、可釋放性、表面硬度、表面光滑度。它可 做爲壓製疊片(如印刷電路板)的釋放板。由於它的特性 佳,可以重複使用,且不需像傳統之鏡面處理的不銹鋼板 或釋放塗覆的鋁箔,在使用前需先特別處理。因此,本發 明對節省成本及節省材料方面都有助益。此外,本發明的 表面塗覆鋼板可做爲斥油性鋼板,用於各種領域以及釋放 板。 (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消费合作社印製 -25- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)S Printed by the Intellectual Property Bureau of the Ministry of Economy ’s Consumer Cooperatives. This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) · 14 · 590885 A7B7 five tables; issued by Wei Ming (12) Intellectual Property Bureau of the Ministry of Economic Affairs Employee Consumer Cooperative Co., Ltd. Sample No. Coating Weight (g / m2) Resin Type Release Agent Roughening Agent Contact Angle (degrees) Pencil Hardness Ra Kind wt% Kind wt% 1 3 A a 3 ① 5 20 2H 0. 3 2 3 A a 3 ① 5 20 3H 0.3 3 3 A a 3 ① 5 20 4H 0. 3 4 3 A a 3 ① 5 20 6H 0.3 5 3 A a 3 ① 5 20 9H 0.3 6 3 A a 3 ① 5 20 5H 0.5 7 3 A a 3 ① 5 20 5H 0.4 8 3 A a 3 ① 5 20 5H 0.3 9 3 A a 3 ① 5 20 5H 0. 1 10 3 A a 3 ① 5 20 6H 0.3 11 3 B a 3 ① 5 18 6H 0.3 12 3 C a 3 ① 5 18 5H 0. 3 13 3 D a 3 ① 5 18 6H 0. 3 14 3 E a 3 ① 5 18 4H 0.3 15 3 A b 1 ① 5 16 5H 0. 3 16 3 A b 5 ① 5 20 5H 0. 3 17 3 A b 10 ① 5 22 5H 0. 3 18 3 A a 0.5 ① 5 15 5H 0.3 19 3 A a 2 ① 5 20 5H 0.3 20 3 A a 5 ① 5 22 5H 0.3 21 3 A a 7 ① 5 23 5H 0. 3 22 3 A a 10 ① 5 24 5H 0.3 23 3 A a 3 ① 5 15 5H 0.3 24 3 A a 3 ① 2 18 5H 0.3 25 3 A a 3 ① 15 20 3H 0.3 26 3 A a 3 ② 5 20 4H 0.3 27 3 A a 3 ③ 5 20 6H 0.3 28 0.5 A a 3 ① 5 20 9H 0.3 29 1 A a 3 ① 5 20 5H 0. 5 30 3 A a 3 ① 5 20 5H 0.4 31 6 A a 3 ① 5 20 5H 0. 3 32 8 A a 3 ① 5 20 5H 0.1 33 3 A a 3 ① 5 10 5H 0.3 34 3 A a 3 ① 5 5 5H 0.3 35 3 A b 0. 25 ① 5 10 5H 0.3 36 3 A a 0 ① 5 4 5H 0.3 37 3 A a 0.25 ① 5 12 Η 0. 3 38 3 A a 3 ① 5 20 F 0.3 39 3 A a 3 ① 5 20 Β 0.3 40 3 A a 3 ① 5 20 5Η 0. 3 41 3 A a 3 ① 5 20 5Η 0.3 42 3 A a 3 ① 5 20 5Η 0.3 43 3 A b 12 ① 5 23 5Η 0.3 44 3 A a 12 ① 5 20 5Η 0.3 45 3 A a 15 ① 5 22 5Η 0.3 46 3 A a 3 ① 0 .20 5Η 0.3 47 3 A a 3 ① 0.5 20 5Η 0. 3 48 3 A a 3 ① 0.8 20 5Η 0.3 49 3 A a 3 ① 17 20 5Η 0.3 50 3 A a 3 ① 20 20 2Η 0. 3 51 10 A a 3 ① 5 20 4Η 0.3 52 15 A a 3 ① 5 20 6Η 0.3 .—-— ^ Packing -------- Order --------- (Please read the precautions on the back before filling this page) This paper size is applicable to China National Standard (CNS) A4 Cells (210 X 297 mm) -15- 590885 A7 B7 V. Description of the Invention (13) »JL2 ^ in Relation to verify the contact angle of the release plate, coating hardness, and an arithmetic surface roughness (R a) of. Table 2 shows the experimental results of samples 1-9, 3, 34, and 38-42. It can be seen from the table that the samples 3 3 to 34 have oil contact angles of less than 15 degrees and poor releasability. The samples 3 8 to 4 0 have low pencil hardness and the samples R 1 to 4 2 have large R a. Its resistance to metastasis is poor. ▼ -Package —— ^ Order --------- (Please read the precautions on the back before filling out this page) Printed on the paper by the Consumers' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, this paper is compliant with China National Standard (CNS) A4 Specifications (210 X 297 public love) 590885 A7 * ___ B7 V. Description of the invention (14) Table 2 Sample number Contact angle (degrees) Pencil hardness Surface roughness Releasability Repeatable releasability (cyclic, anti-transfer copper Fan pollution 1 20 2H 0. 3 OK OK OK OK OK 2 20 3H 0. 3 OK OK OK OK 3 20 4H 0. 3 OK OK OK 4 20 6H 0 · 3 OK OK OK 5 20 9H 0.3 OK OK Good good 6 20 5H 0. 5 尙 OK 尙 OK okay good 7 20 5H 0 · 4 Good Η OK Good 8 20 5 Η 0. 3 Good Good Good Good 9 20 5Η 0. 1 Good Good Good Good 33 10 5Η 0.3 Very poor Very poor Very poor 34 5 5Η 0. 3 Very poor Very poor Very poor 38 20 Η 0. 3 尙 Not very good Very poor 尙 39 39 F 0. 3 尙 Not good Very poor No Good 40 20 B 0 · 3 Poor Very poor Very poor 41 20 5H 0 .6 尙 Poor 'Very poor 尙 可 42 20 5H 0 .8 Poor very poor 尙 Example 3 This example verifies the influence of the basis weight of resin coating and the type of basic resin on the release plate. Table 3 shows the experimental results of samples 10 — 14, 28 — 32, 51-5 2. It should be noted that as the basis weight of the resin coating increases, the paper size of this paper applies the Chinese National Standard (CNS) A4 (210 X 297 mm) (17%) -17- pack. — — (Please read the notes on the back and fill out this page first) Order: Printed by Shelley Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs 590885 A7 _ B7____ V. Description of the invention (15) Releasability of the complex And the transfer resistance is worsened. All basic resins A to E can be satisfied. Printed by the staff of the Intellectual Property Bureau of the Ministry of Economic Affairs, printed by the cooperative. Table 3 Sample number Coating weight (g / m2) Releasability of basic resin types Releasable Resistance (Circulation) Anti-transfer copper foil contamination 28 0. 5 A 尙 OK 尙 OK 尙 OK 29 1 A Good Good Good Good 30 3 A Good Good Good Good 31 6 A Good Good Good Good 32 8 A Good. 尙 可 尙OK 10 3 A OK Good 尙 Good 11 3 B Good Good Good Good 12 3 C Good Good Good Good 13 3 D Good Good Good Good 14 3 E Good Good OK OK OK 51 10 A Not good Very bad Very poor OK 52 15 A No Very poor or very poor Example 4 This example verifies the effect of the type and amount of release agent. The results are shown in Table 4. Please note that samples 35, 36 have poor releasability and transfer resistance, and samples 4 3, 4 4 and 4 5 contain excessive amounts of release agents and are not good at resisting copper foil contamination. Both release agents a and b are satisfactory. This paper size is applicable to China National Standard (CNS) A4 specification (210 X 297 mm) -18- '(Please read the precautions on the back before filling in this page) Loading l ---- ^ Order --- Stupid 590885 A7B7 V. Description of the invention (16) Table 4 Sample release agent Repeatable releasable anti-transfer copper foil number type wt% Releasable release (cycle) Contamination 18 a 0. 5 尙 Can 尙 Can 尙 Can be good 19 a 2 Good Good Good Good 20 a 5. Good Good Good Good 21 a 7 Good Good Good Good 22 a 10 Good OK OK OK OK 15 b 1 Good OK OK OK 16 b 5 Good Good Good 17 b 10 Good Good Good Good 36 a 0 Very poor Very poor Very poor 37 a 0. 25 Very poor Very poor Very poor 35 b 0. 25 Very poor Very poor Very poor 44 a 12 尙 Poor Poor Very poor 45 a 15 尙 No Good or bad 43 b 12 Poor or very poor Example 5 This example verifies the effect of the type and amount of surface roughening agent. The results are shown in Table 5. Please note that sample numbers 4 6-4 8 have a low surface roughening agent content and are not good at repeated releasability and transfer resistance. As the amount of surface roughening agent increases, the overall performance of all samples tends to deteriorate. . All surfaces (please read the precautions on the back before filling out this page) Loading ----- ^ --- ^ Order --------- Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs Applicable to China National Standard (CNS) A4 specification (210 χ 297 mm) -19-590885 A7 _____B7 V. Description of the invention (17) Roughening agents ① ·, ②, ③ can be satisfied. Table 5 Sample roughening agent releasable anti-transfer copper box number type wt% Releasability (cycle) Pollution 23 ① 1 尙 Can 尙 Can 尙 Can be good 24 ① 2 Good Good Good Good 25 ① 15 Good Good 尙 Can be good 26 ② 5 Good Good Good 27 ③ 5 Good (good) OK (good) 46 ① 0 Not good Good (good) 47 ① 0. 5 Very poor Very poor Very poor 48 ① 0 · 8 Very poor Very poor Poor 49 ① 17 尙 Poor Poor Poor 50 ① 20 Poor Poor Very Poor (please read the precautions on the back before filling this page) Install ----- ^ --- ^ Order-- -♦ Example 6 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs In this example, the release plate is prepared from various types of steel plates (thickness 0.8 mm), which has been cold rolled, annealed, and hardened cold rolled. By selecting the type of steel and annealing method, the steel plate has appropriate tensile strength and drop point. Through various surface roughness rollers (cold rolling and hardening cold rolling), the release plate has an appropriate surface roughness (Ra). The hardened cold-rolled steel sheet is electro-galvanized (20 g / m2 of zinc) and subsequently treated with chromate (20 g / m2 of chromium). This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) -20- " 590885 A7 B7 V. Description of the invention (18) Chrome-plated steel coating contains 100 parts (by weight) epoxy Resin and 5 parts silicone resin (solid) resin solution. After baking, the resin solution is converted into a resin-coated film with a thickness of 3 microns, and its function is coating for release. The hardness of the resin coating film can be adjusted by changing the amount of mineral resin (which can be crosslinked with epoxy resin) and the baking temperature. Therefore, the obtained release plate was tested according to the following method. Incidentally, the contact angle of all the samples tested in this example is greater than 15 degrees. The test method is the same as in Example 1. 1 · Tensile characteristics According to J I S Z 2 2 4 1 (Metal material tension test method), the specimen N 0 · 5 specified in J I S Z 2 2 0 1 was used to test the tensile strength and drop point of the sample. These specimens do not have a clear drop point, which is considered to be equivalent to the guaranteed stress at 0.2% of the permanent deformation. 2 · Surface roughness (R a) The calculation of the surface roughness is based on the surface structure table ("Surfcom 554A" of Tokyo Seimitsu Corporation) according to J I S 0 6 0 1 to determine the arithmetic surface roughness (R a). 3 · Pencil hardness Measured according to the method provided by J I S K 5 400 (the method is the same as in Example 1). The result is expressed by the hardness of the pencil that caused the coating film to be scratched. 4. The resistance to transfer to the copper foil, copper foil and prepreg powder is placed between the two release plates. CNS) A4 size (210 X 297 mm) · 21-▼ -pack (please read the precautions on the back before filling out this page) l · --- ^ Order --- ♦ Shellfish Consumer Cooperative, Intellectual Property Bureau, Ministry of Economic Affairs Printed by the Shelley Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, printed 590885 A7 B7____ V. Description of the invention (19) Hot pressing at 180 ° C and a pressure of 40 kg f / cm2 for 60 minutes. After cooling to room temperature, the release plate was removed from the prepreg and copper foil laminate. Visually inspect the surface of the copper foil for any irregularities on the surface transferred by the release plate. The levels are divided according to the following criteria. Incidentally, the prepreg is cured by epoxy resin-impregnated glass cloth (thickness 0.1 mm) at 140-160 ° C and pressure of 20-50 kg f / cm2 for 60-90 minutes. Anti-transfer standard: Good: No transfer to copper foil. Possibility: Slight transfer to copper foil. Poor: Transfer to copper foil. Poor: Significant transfer to copper foil. 5. Irregularity of prepreg. Use the method (4) above. The samples were pressed and then visually inspected for irregular amounts due to prepregs within a copper foil range of 500x500mm. The levels are differentiated according to the following criteria. Good: No problem: 1 or 2 Poor: 3 to 6 Very poor: 7 and above Θ · Repeatable releasability Repeatedly compress the sample using the same release plate as described in (4) above, until the release plate cannot be easily removed from Peel off the copper-clad prepreg. The number of program iterations is the ability of the release board to be reused. 7. Anti-cracking The paper size is applicable to Chinese National Standard (CNS) A4 (210 X 297 mm) -22 · (Please read the precautions on the back before filling this page) ▼-装 —— ^ Order ---- ----- 590885 A7 B7 V. Description of the invention (20) Test the sample according to the method described in (6) to visually inspect the surface for cracks. The grade of the release plate is distinguished according to the following criteria. Good: No surface cracks OK: Nearly no surface cracks Poor: Some surface cracks are poor: Many surface cracks8. Resistance to internal circuit transfer to release sheet copper foil layer, prepreg, internal circuit, prepreg, and copper The foil layers (arranged in the stated order) were placed between two release plates, and the upper and lower imprint plates were hot-pressed at 180 ° C and a pressure of 40 kg f / cm2 for 60 minutes. After cooling to room temperature, the release plate was removed from the stack. Visually check whether any irregular patterns of internal circuits are transferred to the surface of the release plate, and classify them according to the following criteria. Incidentally, the internal circuit is formed by 0.3 mm thick copper foil on both sides of the stack. The height of the circuit wiring is 25 microns (equivalent to the thickness of copper foil). The prepreg and copper foil used are the same as those in (4) above. Good: No transfer 尙 Yes: Slight transfer is not good: Visible transfer is poor: The obvious transfer results are shown in Table 6. This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) (Please read the back Please fill in this page for attention) Install i 丨 丨 h 丨 丨 · ^ Order --------- Printed by the Consumers' Cooperative of Intellectual Property Bureau of the Ministry of Economics-23- 590885 A7B7 V. Description of Invention (21) Ministry of Economy Printed by the Intellectual Property Bureau Employee Consumer Cooperative Table 6 Sample tension characteristics (N / mm2) Surface roughness Ra Pencil internal electric prepreg transferred to the number drop point Tensile strength (microns) Hardness road transfer Irregular copper foil crack resistance 53 240 388 0, 26 2H OK OK OK OK 54 269 412 0. 27 2H OK OK OK OK 55 334 444 0. 26 2H OK OK OK 56 241 276 0. 27 2H OK OK OK OK 57 189 312 0. 26 2H OK OK OK OK 58 725 755 0. 25 2H OK OK OK OK 59 692 710 0. 24 2H OK OK OK OK 60 1240 14 00 0. 25 2H OK OK OK OK 61 1480 1630 0. 25 2H OK OK OK OK 62 248 378 0. 19 2H OK OK OK OK 63 250 387 0. 12 2H OK OK OK OK 64 254 380 0. 06 2H OK OK OK 65 260 384 0. 27 4H Good OK OK OK 66 261 376 0. 27 6H OK OK OK OK 67 257 371 0. 26 良好 OK OK OK 68 241 276. 0. 27 Β OK Poor Poor Poor (Please read the notes on the back before filling out this page) Ding -------- Order ---------. This paper size applies to Chinese National Standards (CNS) A4 specifications (210 χ 297 mm) -24-590885 A7 B7 V. Description of the invention (22) As can be seen from Table 6, samples 5 3 to 6 8 are good in anti-transfer, and the irregularities caused by the prepreg are very Less' looks good. The tensile properties (fall point and tensile strength) and Ra of the steel plates of these samples all meet the requirements of the present invention. In addition, since the pencil hardness of the resin-coated films of these samples is in a proper range, the crack resistance is also improved. Incidentally, the resin-coated film has the ability to be repeatedly released 7 times. [Effects of the Present Invention] The surface-coated steel sheet of the present invention comprises a steel sheet (plated or unplated) and an oil-repellent resin coating formed on the surface. Therefore, it has excellent heat resistance, releasability, surface hardness, and surface smoothness. It can be used as a release board for pressed laminates such as printed circuit boards. Due to its good properties, it can be reused, and does not need to be treated like a traditional mirror-finished stainless steel plate or release-coated aluminum foil, which requires special treatment before use. Therefore, the present invention is beneficial both in terms of cost saving and material saving. In addition, the surface-coated steel sheet of the present invention can be used as an oil-repellent steel sheet in various fields and release plates. (Please read the notes on the back before filling out this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs -25- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm)