TW550295B - Method for producing molten iron having low phosphorus content - Google Patents
Method for producing molten iron having low phosphorus content Download PDFInfo
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- TW550295B TW550295B TW091119784A TW91119784A TW550295B TW 550295 B TW550295 B TW 550295B TW 091119784 A TW091119784 A TW 091119784A TW 91119784 A TW91119784 A TW 91119784A TW 550295 B TW550295 B TW 550295B
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/04—Removing impurities by adding a treating agent
- C21C7/064—Dephosphorising; Desulfurising
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C1/00—Refining of pig-iron; Cast iron
- C21C1/02—Dephosphorising or desulfurising
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/30—Regulating or controlling the blowing
- C21C5/32—Blowing from above
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/36—Processes yielding slags of special composition
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/04—Removing impurities by adding a treating agent
- C21C7/072—Treatment with gases
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
Abstract
Description
550295 五、發明說明(1) 技術領域 本發明為關於經由進行脫磷處理做為溶化生鐵預處理, 有效率製造低磷溶化生鐵的方法。 背景技術 於溶化生鐵階段進行脫磷處理的溶化生鐵預處理法廣被 使用取代先前的轉化爐法。其係因脫磷反應於精鍊溫度愈 低則愈易於以熱力學性進行,可在更少份量之精鍊劑下進 行脫磷處理。 一般之溶化生鐵預處理為首先於溶化生鐵中添加氧化鐵 等之固體氧源,進行脫矽處理,除去此脫矽處理所發生的 熔渣後,添加精鍊劑進行脫磷處理。通常,脫磷處理之精 鍊劑為使用石灰等之CaO系精鍊劑,且氧源為使用固體氧 源(氧化鐵等)和氣體氧。又,處理容器為使用备雷車 (torpedo car)、鐵水包(ladle)、轉化爐型容器g。又, 為了促進CaO系精鍊劑之渣化,乃廣泛添加CaF〆螢火 石)。 先前技術的脫磷處理條件為例如於特開平7_7〇626號 中,揭示以炫逢驗度0.6以上2.5以下,處理終了溫度m〇 C以上1 400 C以下,底吹之攪拌動力1〇kg/溶化生鐵七⑽ 以上,送^速度2. 5NmV溶化生鐵t〇n以上之條件。此技術 中令熔渣鹼度為2. 5以下之理由為於此以上之鹼声下,合 令熔渣之流動性惡化,故必須在不利於脫磷之高^下進曰行 處理。X,若為2. 5以了,則溶逢驗度愈高且愈順利進行550295 V. Description of the invention (1) TECHNICAL FIELD The present invention relates to a method for efficiently producing low-phosphorus molten pig iron by performing a dephosphorization treatment as a molten pig iron pretreatment. Background Art A molten pig iron pretreatment method in which dephosphorization treatment is performed at a molten pig iron stage is widely used instead of the previous converter furnace method. The reason is that the lower the refining temperature of the dephosphorization reaction, the easier it is to perform thermodynamically, and the dephosphorization treatment can be performed with a smaller amount of the refining agent. Generally, the pretreatment of molten pig iron is to first add a solid oxygen source such as iron oxide to the molten pig iron, and perform desiliconization treatment. After removing the slag generated by the desiliconization treatment, a refining agent is added to perform dephosphorization treatment. Generally, the dephosphorizing chain-refining agent is a CaO-based refining agent using lime or the like, and the oxygen source is a solid oxygen source (such as iron oxide) and gaseous oxygen. The processing container is a torpedo car, a ladle, or a converter-type container g. To promote the slagging of CaO-based refining agents, CaF 剂 fluorite is widely added). The prior art dephosphorization treatment conditions are, for example, disclosed in Japanese Patent Application No. 7-7007626, with a test value of 0.6 or more and 2.5 or less, a processing end temperature of m0C or more and 1 400 C or less, and a stirring power of 10 kg / Conditions for dissolving pig iron above seven tons, sending ^ speed of 2.5NmV for dissolving pig iron above t ON. The reason why the slag basicity is 2.5 or less in this technology is that under the above-mentioned alkaline sound, the slag fluidity is deteriorated, so it must be treated at a level that is not conducive to dephosphorization. X, if it is 2.5 or more, the higher the dissolution test, the more smoothly
550295550295
又,於特開平8-3Π 523號中,揭示對於轉化爐型容器内 =溶化生鐵,透過上吹喷搶吹入Ca〇粉及〇7〜2〇Nm3/min/ 溶化生鐵ton之氧氣,並且由轉化爐型容器之爐底或側壁 吹入0.05〜0.30Nm3/ min/溶化生鐵ton之授拌用氣體之方 法,若根據此方法,經由令上底吹入吹鍊之供氧量適切 化’則可使得溶渣快速生成(C a 0之渣化)和炫渣中之ρ e 〇濃 度的適切化,並且可進行有效率的脫碟處理。 以上述特開平7-70 626號和特開平8-3 1 1 523號為首之先 别的〉谷化生鐵之脫麟精鍊技術,如使用脫鱗平衡式予以討 論亦可判知,以處理後之熔渣為均勻溶融且熔渣—金屬為 接近平衡為其前提。因此,熔渣之脫磷能力(磷分配1?=質 ’質量%(P):炼渣中之p濃度,質量 %[P]:金屬中之P濃度)和熔渣體積亦根據此類前提所決 定,並進行操作。 仏/查之极么配Lp為依賴溶〉查驗度,熔渣驗度愈高則碟分 配Lp愈變高。但是,以往若令熔渣鹼度變高則熔渣之流動 性惡化’且對脫鱗變成不利的條件。另一方面,若熔潰驗 度變低則填分配L p變低,故必須添加許多石灰(視需要亦 添加S i 02源)且增多熔渣量。 由以上可知,先前技術為設定於確保指定之磷分配Lp所 必要的熔渣鹼度,且於此熔渣鹼度下決定達到目標p所必 要的熔渣量,並進行精鍊劑之添加,但由熔渣流動性之關 係而言並無法如此提高溶渣驗度,故對於S i含量為〇 · 2質 量%左右之溶化生鐵所進行之通常的脫磷處理中,以Furthermore, in Japanese Patent Application Laid-Open No. 8-3Π 523, it is revealed that for the melting furnace type = molten pig iron, Ca 0 powder and 〇7 ~ 2〇Nm3 / min / dissolved pig iron ton are blown in through an upper blowing spray, and The method of blowing 0.05 ~ 0.30Nm3 / min / melting pig iron ton mixing gas from the furnace bottom or side wall of the conversion furnace type container. According to this method, the amount of oxygen supplied by blowing the upper bottom into the blowing chain is appropriately adjusted. ' Then, the slag can be generated quickly (ca 0 slag slagging) and the ρ e 〇 concentration in the dross slag can be appropriately adjusted, and an efficient disc removal process can be performed. Based on the above-mentioned JP 7-70 626 and JP 8-3 1 1 523, the other> linhua pig iron's delinning refining technology can be identified if it is discussed using a descaling balance method. The premise is that the slag is uniformly melted and the slag-metal is close to equilibrium. Therefore, the dephosphorization capacity of the slag (phosphorus distribution 1? = Mass' mass% (P): p concentration in the slag, mass% [P]: P concentration in the metal) and slag volume are also based on such premises Decide and proceed.仏 / Chazhi extremely matching Lp is dependent solution> check, the higher the slag test, the higher the dish distribution Lp. However, in the past, if the basicity of the slag is increased, the fluidity of the slag is deteriorated ', which is a disadvantageous condition for descaling. On the other hand, if the melt fracture test becomes low, the filling distribution L p becomes low, so it is necessary to add a lot of lime (and add Si 02 source if necessary) and increase the amount of slag. From the above, it is known that the prior art is set to the slag basicity necessary to ensure the specified phosphorus distribution Lp, and under this slag basicity, the amount of slag necessary to reach the target p is determined, and the refining agent is added, but In view of the relationship of slag fluidity, the slag test cannot be improved in this way. Therefore, in the usual dephosphorization treatment of molten pig iron with Si content of about 0.2% by mass,
91119784.ptd 第9頁 550295 五、發明說明(3) 40〜50kg/溶化生鐵ton左右之熔渣量(處理後炫清量)、— 操作。例如,於上述之特開平8-3 1 1 523號中,(精订 劑)之投入量為根據欲進行脫鱗處理之溶化生鐵中的f ^量 而決定,處理前之P含量為通常程度之〇·1〇質量%左右曰卞 投入約20kg/溶化生鐵ton之CaO,於脫磷精鍊中精鍊容k哭’ 内存在的熔渣為相對於上述投入Ca〇所生成之炫、、杳部=裔 將溶化生鐵之脫碎反應所生成之Si〇2部分、脫磷1應ζ生 成之己〇5部分、由其他溶化生鐵所生成之熔逢部分(Fe〇 Μ—n〇等)、由前步驟所帶入的㈣部分、爐體溶損所生成的 熔渣部分(Al2〇3、MgO等)、原本爐體所附著的熔、.查 :著於投入之碎鐵所帶入的炫潰部分、由添加之-礦石刀等所 士的炫广工予以加算而成,一般此份量(處理後炼 /查里)為投入CaO置之2倍〜2.5倍力女,士々上, $化生鐵ton左右之CaO時,必'然令處理後逑投入:〇kg/ 〜50kg/溶化生鐵ton左右。 —s w;年,;Γΐ保Ϊ等之觀點…要求極力減低脫填步 術i:ί ϊ ν所發生的熔渣量’但如上述之先前技 ;炫渣之減低上有其極限,因此盔八μ 發生量之要求。 ”、、/2:充刀付合減低熔渣 對^ :關於促進精鍊劑潰化所添加之CaF2,近年,考慮氟 對於裱境所造成之影響,91119784.ptd Page 9 550295 V. Description of the invention (3) Slag amount (approximately clear amount after treatment) of 40 ~ 50kg / dissolved pig iron ton, — operation. For example, in Japanese Patent Application Laid-Open No. 8-3 1 1 523, the amount of (finishing agent) is determined based on the amount of f ^ in the molten pig iron to be descaled, and the P content before treatment is normal. About 0.10% by mass, about 20 kg of CaO dissolved in pig iron is dissolved, and the capacity is refined in dephosphorization refining. The existing slag is compared to the above-mentioned CaO, which is produced by the above-mentioned input CaO. = Si〇2 part generated by the disintegration reaction of molten pig iron, dephosphorization 1 should be generated by ζ05 part, fusion part generated from other molten pig iron (Fe〇M-n〇, etc.), by The radon part brought in the previous step, the slag part (Al203, MgO, etc.) generated by the melting of the furnace body, the original slag attached to the furnace body, check: the dazzle brought by the broken iron input The crushed portion is added by the Hyun Kuang workers such as the added ore knife and others. Generally, this amount (refined after processing / charing) is 2 to 2.5 times the amount of CaO. In the case of CaO around pig iron ton, it is necessary to put in after treatment: 0 kg / ~ 50 kg / melt pig iron ton. —Sw; year, Γΐ 保 ΐ, etc .... requires to reduce the amount of slag that occurs during the defilling step i: ί ϊ ν, but as in the prior art above; the reduction of the dross has its limit, so the helmet Requirement of eight μ. 、、 / 2: charge and cut and reduce slag. ^: Regarding the CaF2 added to promote the refining of the refining agent, in recent years, considering the effect of fluorine on the mounting environment,
CaF的蚀爾旦^於鋼之和鍊中亦要求極力削減 限2。、吏用里故涇由添加CaI?2提高脫磷效率上亦具有極The corrosion of CaF is also required to reduce the limit 2 in the steel sum chain. Therefore, the use of CaI? 2 to increase the dephosphorization efficiency is also extremely effective.
第10頁 550295 五、發明說明(4) 本發明之目的為在於提供未添加多量之 鍊劑添加量下進行有效率的脫磷處理,且| 2且以少的精 低熔渣發生量之低磷溶化生鐵的製造方法口此亦可極力減 於溶化生鐵之脫磷精鍊中,對於溶化 、、 ca〇源之精鍊劑,氧源之供給方法以可 鐵添加氧源和 有效促進FeO生成之方面而言,由上吹溫,降低且可 面吹送氧氣之方法為合適。此類氧氣之、€對,合化生鐵浴 容器内可分成經由氧氣之能量壓出熔渣二、、、σ方法中,精鍊 浴面)露出之部分、和此以外以熔渣覆〜\浴面(溶化生鐵 精鍊容器内之熔渣的存在狀態並非均’合面曰之部分,於 等人並非把握令精鍊容器内熔潰保持;=,本發明者 ^思考方向,而對於在少的精鍊以= 脫磷效率之脫磷精鍊法進行檢討,其社 H间度女疋 量比先前技術減低相當程度之條件 ;处理後熔渣 溶化生鐵中之。含量為指’更佳為令處理前之 精鍊劑以特定形態供給至溶化 、之條件下,將氧氣和 熔渣均勻熔融之思考方向相反地、=面’則發現與先前令 狀態則可進行非常有效率的脫㈣^用炫潰的不均勾溶融 特徵為於保::生 1: ί ί::法為根據此類發現,其 劑,進行溶化生鐵預處理之加氧源和―源的精鍊 iil鐵irt將氧氣及至少-部分之精鍊劑吹至 a; k Λ化合Λ 脫鱗處理,並且令處理後溶潰量為 g“化生鐵ton以下。又,更佳之處理後溶渣量為 550295 五、發明說明(5) 20kg/溶化生鐵ton以下’特別為i〇kg/溶化生鐵t〇n以下。 若根據此類之本發明法,經由利用氧氣吹至溶化生鐵浴面 區域的直接性脫磷反應、及於其外側區域之以固相主體熔 潰之P固定的機構,則可未添加多量之以匕且在少的精鍊 劑添加量下進行有效率的脫鱗處理。 令本發明之效果更見實效上’期望對於低矽溶化生鐵進 行脫磷處理。即,期望對於Si含量為〇15質量%以下、 佳為0.07質量%以下、特佳為〇.03質量%以下之溶化生鐵又 行脫碟處理,如此可提供安定產生上诫撫 最適條件。 &產生上述機構之脫磷反應的 更且,由上吹噴槍所供給之精鍊劑對於溶化 添力1態,期望令上吹噴搶所供給之精鍊劑中的至少:: 分為被吹至氧氣所吹送的溶化生鐵浴面區域,更佳 Ϊ Ϊ ί 給之精鍊劑中的至少一部分為被吹至氧氣:送 匕士鐵浴面所產生的火點上…特佳為令精鍊劑 ΐ ΐ1「部分以氧氣做為載體被吹至溶化生鐵浴面。藉 給氧氣則可於生成大量Fe0之溶化生鐵浴面區 太祺日日&+可效果地促進脫填反應。 炎質:夫二21添加量為2kg/溶化生鐵―以下或 f貝上未添加CaF之條件τ .^ 0〇 , ‘你1千下進仃有效率的脫磷處理。 =發明期望將P含量為0.1()質量%以上的 精鍊至粗鋼所要求的P含量 、载脫夕牛 期望令脫碟處理後之溶: = 格值)以下,特別 卞。藉此,於連續進行的M 、 3里為0.01 〇質量%以 、連進的轉化爐吹鍊中實質上並未使用造Page 10 550295 V. Description of the invention (4) The purpose of the present invention is to provide an efficient dephosphorization treatment without adding a large amount of chain agent, and | 2 and a low level of low slag generation. The manufacturing method of phosphorus-dissolved pig iron can also be greatly reduced in the dephosphorization refining of molten pig iron. For the refining agent of dissolved, ca 0 sources, the supply method of oxygen source is to add iron source to iron and effectively promote the production of FeO. In terms of blowing, the method of lowering the temperature and blowing the oxygen from the surface is suitable. In this type of oxygen, the combined pig iron bath container can be divided into the exposed part of the slag by using the energy of oxygen to squeeze out the slag. Surface (the existence of molten slag in the molten pig iron refining vessel is not uniform, but Yu et al. Did not grasp that the melting vessel in the refining vessel is maintained; =, the inventor ^ thinks the direction, but for less refining The review is based on the dephosphorization refining method of = dephosphorization efficiency, the condition that the amount of female son-in-law of the company H is reduced by a considerable degree compared with the previous technology; the content of the molten iron in the molten slag after the treatment is referred to as' better to make the Under the condition that the refining agent is supplied to the melt in a specific form, the thinking direction of uniformly melting oxygen and slag is opposite, = surface, and it is found that it can be decomposed very efficiently compared with the previous order state. The characteristics of homogeneous melting are Yu Bao :: sheng 1: ί ί :: The method is based on such findings, and its agent is used to dissolve pig iron and add oxygen to the source of pretreatment and ―source refining iil iron irt refining oxygen and at least-part of the refining Blow to a; k Λ compound Descaling treatment, and the dissolution amount after the treatment is g "chemical pig iron ton or less. A more preferable slag amount after the treatment is 550,295. Fifth, the description of the invention (5) 20 kg / dissolved pig iron ton 'is particularly IOkg / The molten pig iron is below t0n. According to the method of the present invention, the mechanism of direct dephosphorization reaction by blowing oxygen to the molten pig iron bath surface area and fixing P in the solid phase main body on the outer area , It is possible to perform an efficient descaling treatment without adding a large amount of dagger and with a small amount of refining agent added. To make the effect of the present invention more practical, it is desirable to perform a dephosphorization treatment on low-silicon molten pig iron. That is, it is expected For molten pig iron whose Si content is 0.15 mass% or less, preferably 0.07 mass% or less, and particularly preferably 0.03 mass% or less, it is subjected to a de-disc treatment, which can provide the optimal conditions for the stable production of the upper command. In addition, the dephosphorization reaction of the mechanism is that the refining agent supplied by the upper blowing spray gun is in a state of adding power to the melt. It is expected that at least the refining agent supplied by the upper blowing spray will be divided into: Molten pig iron Noodle area, more preferably ί ί At least part of the refining agent is blown to oxygen: the fire point generated by the iron bath surface of the dagger ... Specially, the refining agent ΐ 「1" partly uses oxygen as a carrier It is blown to the molten pig iron bath surface. Lending oxygen can promote the defilling reaction in the molten pig iron bath surface area where a large amount of Fe0 is generated. Inflammation: Fu 2 21 is added at 2kg / melt Pig iron—The following conditions or conditions where CaF is not added τ. ^ 0〇, 'Effective dephosphorization treatment at 1,000 times. = The invention is expected to refine the P content to 0.1 (%) by mass or more to crude steel. The required P content and the expected load are expected to make the solution dissolve after being removed from the dish: = lattice value), especially 卞. In this way, the continuous conversion furnace is 0.01% by mass and the conversion furnace There is virtually no use of manufacturing in the blow chain
550295 五、發明說明(6) 渣材料,且可僅進行實質的脫碳精鍊。 本發明為在如上述之基本條件下, 的實施形態。 下述各種較佳 r η第% π形怨為令吹至溶化生鐵浴面之精鍊劑換曾iL CaO的供給速度B(kg/min/溶化生鐵=550295 V. Description of the invention (6) The slag material can only be subjected to substantial decarburization refining. The present invention is an embodiment under the basic conditions as described above. The following various preferred r η %% π-shaped grievances are to change the supply rate of the refining agent blowing to the molten pig iron bath surface to iL CaO B (kg / min / molten pig iron =
Li V?- " ^ ^ ^ ^ton) ;" Γ々之"供认又仏為下述(2)式進行脫磷處理。藉此,可經由 軋軋之么給而令Fe〇之產量和Ca〇 仆 取得更高的脫磷效率。 里1十衡適切化, 0. 3^A/B^7 …(1) 1. 2 ^ A/B ^2.5 …(2) J 2,態為使用鍋型或魚雷車型之容器⑯為保持溶 生·线的各器,並透過上吹喷搶將氧氣和至少一之精 4^浏人至,谷化生鐵浴面,並且透過浸潰噴搶和/或吹入管 麵將=有粉體之氣體吹入溶化生鐵中,則可進行脫填處 理。藉此,於使用鍋型或魚雷車型容器之脫磷處理$,溶 化生鐵可取得適度的攪拌作用,並且取得更高的脫磷效 率〇 此弟一焉施升》悲為透過浸潰喷槍和/或吹入管嘴令溶化 生鐵中吹入的粉體為精鍊劑之一部分為佳,又,透過上吹 喷杨對〉谷化生鐵浴面吹送之氣體氧量為0 · 7 N m3 / m i η /溶化 生鐵ton以下為佳。更且,將脫磷處理所添加之精鍊劑量 之8 0質量%以上透過上吹喷槍吹至溶化生鐵浴面,於進行 有效率的處理上為佳。又,實質上將精鍊劑之全量對透過Li V?-&Quot; ^ ^ ^ ^ ton); " Γ々 之 " It is acknowledged that the dephosphorization treatment is performed by the following formula (2). By this, the output of Fe0 and Ca0 can achieve higher dephosphorization efficiency through rolling. Li 1 is a ten-point balance, 0. 3 ^ A / B ^ 7… (1) 1. 2 ^ A / B ^ 2.5… (2) J 2. The state is to use a pot or torpedo container. Each line of the production line is blasted with oxygen and at least one of the essence through a blow-up spray, and the surface of the pig iron bath is melted, and the blast-spray and / or blown into the tube surface is immersed in the powder. The gas is blown into the molten pig iron, and then it can be defilled. With this, in the dephosphorization treatment of the pot or torpedo type container, the molten pig iron can obtain a moderate stirring effect and achieve a higher dephosphorization efficiency. It is better that the powder blown into the molten pig iron is a part of the refining agent by blowing into the nozzle, and the oxygen content of the gas blown through the surface of the bath of the pig iron is 0 · 7 N m3 / mi η It is preferable to dissolve pig iron below ton. Furthermore, 80% by mass or more of the refining amount added in the dephosphorization treatment is blown to the surface of the molten pig iron bath through an up-blowing lance, which is effective for efficient treatment. In addition, substantially the entire amount of the refining agent is transmitted through
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上吹喷搶吹至溶化生鐵浴面 管嘴對溶化生鐵中吹入予以 劑的添加量為精鍊劑全部添 此’可令精鍊劑吹至溶化生 溶化生鐵中之溶化生鐵的攪 第三實施形態為令吹至溶 度和氧氣之供給速度為滿足 脫磷處理。藉此,於脫碳處 鍊劑,可進行添加最小必要 的精鍊劑添加量下,可進行 (C1/D1) > (C2/D2) ··The top blowing spray is blown to the molten pig iron bath surface nozzle, and the amount of blowing agent added to the molten pig iron is added to the refining agent. In order to satisfy the dephosphorization treatment, the supply rate of solubility and oxygen is satisfied. With this, at the decarburization chain, the minimum necessary refining agent can be added, and (C1 / D1) > (C2 / D2) can be added.
Cl >C2 ·· 、和透過浸潰喷搶和/或吹入 ft口時,透過上吹噴搶之精鍊 加:£之20〜80質量%為佳,藉 鐵浴面所造成之效果、和吹入 拌效果達到良好平衡。 化生鐵浴面之精鍊劑的供給速 下述(3 )式及(4)式之條件進行 理後期未添加不必要份量的精 限度之精鍊劑的處理,故在少 有效率的脫磷處理。 •(3) •(4) 但ci :脫磷處理前期中換算成Ca〇之精鍊劑供給速度 的平均值(kg/min/溶化生鐵ton) C2 ·脫磷處理後期中換算成“〇之精鍊劑供給速度 的平均值(kg/m in/溶化生鐵ton) D1 :脫鱗處理前期中氧氣供給速度之平均值 (Nm3/min/ 溶化生鐵t〇n) D 2 ··脫磷處理後期中氧氣供給速度之平均值 (Nm3/min/ 溶化生鐵ton) 此第三實施形態為於脫磷處理期間中,可令換算成Ca〇 之精鍊劑供給速度和氧氣供給速度連續和/或階段變化。 第四實施形態為對於S i含量為〇 · 1 5質量%以下之溶化生 鐵,透過上吹噴搶將氧氣和至少一部分之精鍊劑吹至溶化Cl > C2 ··, and refining by blasting and blasting through immersion blasting and / or blowing into the ft mouth, plus: 20 ~ 80% by mass of £ is better, the effect caused by iron bath surface, And blow into the mix to achieve a good balance. Feeding rate of refining agent for chemical pig iron bath surface The following formulas (3) and (4) are used for the treatment without adding unnecessary amount of refining agent at the later stage of the treatment, so there is little efficient dephosphorization treatment. • (3) • (4) But ci: average value of refining agent supply rate converted to Ca0 in the early stage of dephosphorization treatment (kg / min / dissolved pig iron ton) C2 Mean value of agent supply rate (kg / m in / melted pig iron ton) D1: Average value of oxygen supply rate in the early stage of descaling treatment (Nm3 / min / molten pig iron ton) D 2 ·· Oxygen in the later stage of dephosphorization Average value of supply rate (Nm3 / min / molten pig iron ton) This third embodiment is a method for continuously and / or stepwise changing the supply rate of the refining agent and the supply rate of oxygen converted to Ca0 during the dephosphorization process. According to a fourth embodiment, for molten pig iron having an Si content of less than or equal to 0.15% by mass, oxygen and at least a part of the refining agent are blown to the melting point through an upper blowing spray.
91119784.ptd 第14頁 550295 五、發明現明(8) 生鐵洛面並進行脫碌處理,且於此脫碟處理中,將下述 (5)式所求出之石灰量^ca0 —p(kg/溶化生鐵ton)和下述(6) 武所求出之石灰量Wca〇_Si(kg/溶化生鐵t〇n)添加合計份 f之石灰做為精鍊劑。藉此,可在必要之最低限度的精鍊 劑添力〇量下進行有效率的脫磷處理。91119784.ptd Page 14 550295 V. The invention is clear (8) The pig iron surface is stripped and processed, and in this stripping process, the amount of lime obtained by the following formula (5) ^ ca0 —p ( kg / dissolved pig iron (ton) and the amount of lime Wca0_Si (kg / dissolved pig iron ton) determined in the following (6) Take added lime as a refining agent. This makes it possible to perform an efficient dephosphorization treatment with a minimum required amount of refining agent.
Wca〇〜P = (溶化生鐵[p] —目標[P]) X ( 1 0/6 2 ) X 56 X 3/7? cao ---(5) 溶化生鐵[p ] ··脫磷處理前之溶化生鐵中之p濃度 (質量%) 目標[P]:目標之脫磷處理後之溶化生鐵中之P濃 度(質量%) acao(石灰效率)= 〇· 5〜1Wca〇 ~ P = (Dissolved pig iron [p] —Target [P]) X (1 0/6 2) X 56 X 3/7? Cao --- (5) Dissolved pig iron [p] ·· Before dephosphorization treatment P concentration (% by mass) in molten pig iron Target [P]: P concentration (% by mass) in molten pig iron after target dephosphorization treatment acao (lime efficiency) = 0.5 to 1
Wca〇〜Si=溶化生鐵[Si ] x ( 1 0/28 ) X 56 X 2 -.(6) 仁〉谷化生鐵[S i ]:脫填處理前之溶化生鐵中之s i濃 卜 度(質量°/〇) 此第四實施形態為將石灰量Wcao —P(但,以ecaoq所求 出之Wca〇-p)之8 0質量%以上的石灰透過上吹喷槍吹至溶化 1鐵浴面,於進行有效率的處理上為佳。又,相當於石灰 里Wca^ji之精鍊劑可使用由石灰粉、塊燒石灰、塊石灰 石 έ有未反應C a 0之製鐵炫渣中所選出之一種以上。 第五實施形態為將下述(7 )式所定義之經由吹入氧氣或 以氧氣做為載體氣體吹入精鍊劑而於溶化生鐵浴面才、/ .、、,之ί、給形悲適切化,可於少的精鍊劑添加量下進Wca〇 ~ Si = Dissolved pig iron [Si] x (1 0/28) X 56 X 2-. (6) Ren> Valley pig iron [S i]: Si concentration in molten pig iron before defilling treatment ( Mass ° / 〇) In this fourth embodiment, 80% by mass or more of the lime content Wcao-P (but Wca0-p determined by ecaoq) is passed through an upper-blowing lance to the melting 1 iron bath It is better for efficient processing. In addition, as the refining agent equivalent to Wca ^ ji in lime, one or more selected from the group consisting of lime powder, burnt lime, and limestone with unreacted Ca a 0 may be used. The fifth embodiment is to melt the cast iron bath surface by blowing oxygen or blowing a refining agent as defined in the following formula (7), or by using oxygen as a carrier gas. Can be reduced with a small amount of refining agent
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550295 五、發明說明(9) 行有效率的脫磷處理。 L-L〇 X exp{(^〇e 78χ Lh)/l〇} ...(7) L〇 = 63 x { (F02/n)/dt }2/3 ^ 上吹喷搶之喷槍高度(mm) 02 η d+ P •來自上吹噴搶之氧氣供給速度(Nm3/hr) 上吹噴槍之管嘴孔數 上吹喷搶之管嘴孔徑(m m )(但,複數管嘴孔之 管嘴直徑為不同時,為全體管嘴孔的平均孔 徨) 、第’、貝&形怨為對於S i含量為0 · 1 5質量%以下之溶化生 鐵,於CaI?2添加量為1kg/溶化生鐵t〇n以下或實質上未添 加CaF2之條件下,透過上吹喷搶對溶化生鐵浴面吹送氧氣 和至少一部分之精鍊劑,進行脫磷處理,並且令脫磷處理 終了時之溶化生鐵溫度為^⑼它〜;! 45 0 t。藉此,於高溫 處理中亦可進行有效率的脫磷處理,且可充分確保其後步 驟的熱充裕。 ’ 第七實施形態為於氧氣供給之溶化生鐵浴域,供給 經由化學反應和/或熱分解反應將溶化生鐵之熱予/以吸熱 的物質。藉此,不會阻礙精鍊劑的渣化,且可抑制供給氧 氣之溶化生鐵浴面區域的溫度上升,故可取得更高的脫磷 效率。 氣於溶化生鐵浴面所產生之火點上為佳 此第七實施形態為經由化學反應和/或熱分解反應將溶 化生鐵之熱予以吸熱之物質的至少一部分,供給至吹送氧 又,經由化學反550295 V. Description of the invention (9) Effective dephosphorization treatment. LL〇X exp {(^ 〇e 78χ Lh) / l〇} ... (7) L〇 = 63 x {(F02 / n) / dt} 2/3 ^ The height of the gun (mm) ) 02 η d + P • Oxygen supply speed from upper blow nozzle (Nm3 / hr) No. of nozzle holes of upper blow nozzle Nozzle hole diameter of upper blow nozzle (mm) (However, nozzle diameter of multiple nozzle holes When it is different, it is the average pore size of all nozzle holes.), 第, 、 & shape complaint is that for the dissolved pig iron with Si content of 0 · 15% by mass or less, the addition amount of CaI? 2 is 1kg / melt. Under the condition that the pig iron is not higher than or no CaF2 is added, the molten pig iron bath surface is blown with oxygen and at least a part of the refining agent through an upper blowing spray to perform dephosphorization treatment, and the molten pig iron temperature at the end of the dephosphorization treatment For ^ ⑼It ~ ;! 45 0 t. This makes it possible to perform an efficient dephosphorization treatment even in a high-temperature treatment, and to sufficiently secure a sufficient heat in the subsequent steps. A seventh embodiment is a method of supplying a substance that dissolves the heat of the molten pig iron with a chemical reaction and / or a thermal decomposition reaction in the bath area of the molten pig iron supplied with oxygen, and absorbs heat. Thereby, the slagging of the refining agent is not hindered, and the temperature rise in the molten pig iron bath surface area where oxygen is supplied can be suppressed, so that higher dephosphorization efficiency can be achieved. The gas is preferably on the fire point of the molten pig iron bath surface. This seventh embodiment is to supply at least a part of the substance that absorbs the heat of molten pig iron through a chemical reaction and / or a thermal decomposition reaction, and supply it to the blowing oxygen. anti-
91119784.ptd 第16頁 550295 五、發明說明(ίο) 應和/或熱么解反應將溶化生鐵之熱予以吸熱之物質由二 氧化碳、水热氣、氮氧化物、金屬之碳酸鹽、金屬之 化物中選出-種以上為# ’特別以經由熱分解發二 H2〇之金屬的碳酸鹽、經由熱分解發生c〇2或h2〇之金屬的 氧化物中選出之一種以上為佳。又,其中亦特別以 工91119784.ptd Page 16 550295 V. Description of the invention (ίο) Materials that should be and / or pyrolyzed to absorb the heat of molten pig iron from carbon dioxide, hydrothermal gas, nitrogen oxides, metal carbonates, metal compounds Among them, one or more kinds are selected. One or more kinds are selected from carbonates of metals that generate diH2O through thermal decomposition, and oxides of metals that generate co2 or h2O through thermal decomposition. Also, among them,
CaC03、Ca(OH)2、CaMg(C03)2中所選出之一種以上為佳。 又’此第七實施形態為於供給氧氣之溶化生鐵浴面區 2 Z給CM、Ca⑽)2、CaMg(c〇3)2中所選出之一種以上 =鍊劑生成物質且經由化學反應和/或熱分解反應將 =熱予以吸熱之物質’代替Ca0源之精鍊劑的-;二 ^ S ΐ 1 此實施形態為將CaC〇3、Ca(0H)2、 化生面所Ϊ以上的至少—部分’供給至吹送氧氣於溶 化生鐵冷面所產生的火點上為佳。 杂二上Τ Ϊ之本發明法之第—〜第七實施形態可分別單獨 i二ί可將二種以上之實施形態之條件任意組合實 C件愈多’則本發明法之效果愈更高。 之詳細jgj 加2二斤气慮之溶化生鐵的脫磷機制為令精鍊容器内所添 化由氧氣供給所生成的Sl〇2、Fe0反應且融體 清,經由此ΐ -Sl〇2_Fe0系之均質且高脫磷能力的熔 的脫渣與溶化生鐵中之p的反應而進行溶化生鐵 =性;以此類脫碟機制為前提,如上述考撕 決定達到目2磷能力’決定熔渣鹼度,並於此熔渣鹼度下 、疋達到目標?所必要的炫渣量。相對地,本發明者等人One or more selected from CaC03, Ca (OH) 2, and CaMg (C03) 2 is preferable. Also, this seventh embodiment is one or more selected from CM, Ca⑽) 2, and CaMg (c0) 2 in the molten pig iron bath surface area 2 where oxygen is supplied, and the chain-forming substance is produced through chemical reaction and / Or the thermal decomposition reaction will be = a substance that absorbs heat by heat 'instead of the refining agent of the source of Ca0-; ^ S ΐ 1 This embodiment is at least- Partially, it is preferable to supply to the fire point generated by blowing oxygen on the cold surface of molten pig iron. The second to seventh embodiments of the method of the present invention can be used separately. The conditions of the two or more embodiments can be combined arbitrarily. The more pieces of C, the more effective the method of the present invention is. . The detailed dephosphorization mechanism of molten pig iron with jgj plus 2 pounds of anxiety is to make SlO2 and Fe0 generated by oxygen supply in the refining container react and melt the melt. Homogeneous and highly dephosphorizing molten slag reacts with p in molten pig iron to dissolve pig iron. Based on this type of decoupling mechanism, as described above, it is determined to reach the goal 2 phosphorus ability, which determines the slag alkali. Degree, and under this slag alkalinity, do you reach the goal? The amount of necessary dross. In contrast, the inventors and others
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件 度以 生鐵 機制 實施 為採Z令處理後熔渣量比先前技術減低相當程度之條 下’=佳為令處理前之溶化生鐵中之Si含量為指定程 、,、 將乳乳和精鍊劑透過上吹噴槍吹至溶化 冷面^處理方法,發現可根據與先前技術完全不同之 進盯非常有效率的脫磷精鍊。 y j下,巩明根據此類發現之本發明的詳細且較佳的 气ΐ》/月法為於保持溶化生鐵之容器(精鍊容器)内,添加 + Γ\衣&低磷溶化生鐵時,透過上吹喷槍將氣體和至 。卩为之精鍊劑吹至溶化生鐵浴面且進行脫磷處理。 氧ΐ而Γ”化生鐵浴面吹送氧氣,、經由衝撞浴面之 ^ 、大里的Fe〇,故成為促進精鍊劑渣化的非常有 :ί二此Fe0大量生成之區域中,透過上吹喷“ί 仏4精鍊劑,則可有效促進精鍊劑(Ca0)的渣化。 妾 可二用11吹喷搶對溶化生鐵浴面吹送氧氣和精鍊劑上, 對-:Γ乳:外之载體氣體(例々°’〜、訐等之惰性氣體) 亦冷 鐵浴面吹送精鍊劑,且於此情形中,亦以將於搞 區域為件。a将闲扯ί (吹达)的溶化生鐵浴面 氧供二土 ^ 夂、·,5乳氣之溶化生鐵浴面區域為經由a 乳供給而生成FeO的場所,經由於此類浴面區 由乳The implementation of the pig iron mechanism is to adopt Z to reduce the amount of slag after treatment to a considerable extent compared with the previous technology. '= It is better to make the Si content in the molten pig iron before the treatment as the specified process. Through the blow-up spray gun to the melting cold surface ^ treatment method, it was found that it can be treated with a very different dephosphorization refining based on completely different from the previous technology. Under yj, Gong Ming discovered the detailed and better gas sacrifice of the present invention according to this type of method. When adding + Γ \ 衣 & low-phosphorus molten pig iron to a container (refining container) that holds molten pig iron, Mix the gas through the blow-up spray gun. Rhenium is used as the refining agent to blow to the molten pig iron bath surface and is dephosphorized. Oxygen is blown through the surface of the pig iron bath, through the impingement bath surface, and Dali Fe0. Therefore, it is very important to promote the slagging of the refining agent: In the area where Fe0 is generated in large quantities, it is sprayed through the upper blow. "Ί 仏 4 refining agent can effectively promote the slagging of the refining agent (Ca0).妾 Can use 11 blow spray to blow oxygen and refining agent on molten pig iron bath surface, to-: Γ milk: external carrier gas (for example, inert gas such as '°' ~, 讦, etc.) also blow on cold iron bath surface Refining agent, and in this case, the area to be developed. a The molten pig iron bath surface oxygen is supplied to the two earths ^ 夂, · ,, 5 The molten pig iron bath surface area of 5 milk gas is the place where FeO is generated by the milk supply. milk
Ca〇,則可有效促進CaO的漼化並且搵古Γ n伽p n接冰加 氣氣所產生之稱為「火點」㈣供給精鍊劑為』it: 率。又,於徂仏窗太 k^CaC^Fe0的接觸效 Γ 供乳虱之溶化生鐵浴面區域中,特別料Ca0, can effectively promote the CaO degeneration and the ancient Γ nGaPn ice and aerated gas is called "fire point", the supply of refining agent is "it: rate. In addition, the contact effect of K 徂 仏 CaC ^ Fe0 on the window is too high. Γ
550295 五、發明說明(12) 火點為經由氧氣的氣體喷射衝撞而古 浴面區域’因其為令氧氣之氧化反應的溶化生鐵 的區域。又,并立Li Γ顯者取得㈤供給效果 體為使用氧氣為;:曰於二合面吹送精鍊劑之載送氣 千^礼马佳,於此情形中,經 γ '、礼 同吹送至溶化生鐵浴面,使劑===鍊劑共 下之基本性機制生成有效率的脫·反應為^,經由如 (:佳氣化生鐵浴面區域 ρ η , ^ ,)右透過上吹贺搶吹运精鍊劑(Ca〇),則并 CaO為人火點所發生的Fe〇迅速反應、溶融 成CaO - FeO系之融俨。娇旅斗令Γ η Γ 一 ^ 亚且形 的、$私&旦 所發生之。0一以〇系融體為經由氧氣 的運動月…由火點為中心之氧氣所供給的溶化生鐵浴: 區域,一邊押出於周圍氧電位低的區域’首先與溶化生 中之Si反應,且Fe〇為被還原,並且根據處理前之溶化 鐵中之Si含量,形成2Ca〇 · Si〇2等之安定的固體相。又 若經由上述反應令溶化生鐵中之Sl含量為某程度變低, CaO-FeO系融體其次開始與磷反應形成3Ca〇 · p2〇5之相合 女疋固體相。其結果,經由進行脫磷處理所生成、且由火 點為中〜之氧氣所供給的溶化生鐵浴面區域至其外側區域 依序押出之熔渣的相當份量(或大部分)為以2Ca〇 · si〇 : 3Ca0、· P、2〇5之安定固體相型式存在。如此處理所形成的2固 相熔渣為非常安定,故即使熔渣鹼度低亦不會再度溶融。550295 V. Description of the invention (12) The fire point is the area of the ancient bath surface which is impacted by the gas jet of oxygen, because it is a region where molten pig iron is oxidized by oxygen. In addition, the Li Γ manifester obtains the ㈤ supply effect by using oxygen ;: said that the carrier gas of the refining agent is blown on the surface of the two sides ^ Li Ma Jia, in this case, is blown to the molten pig iron through γ ', Li Tong Bath surface, the basic mechanism that the agent === chain agent co-generates to generate an effective de-reaction is ^. When the refining agent (Ca0) is transported, FeO that occurs at the fire point of CaO reacts quickly and melts into a CaO-FeO-based melt. Jiao Ludou makes Γ η Γ a ^ sub-shaped, $ private & The 0-series melt is the movement month via oxygen ... the molten pig iron bath supplied by the oxygen with the fire point as the center: the area, while the area surrounding the low oxygen potential is first reacted with the Si in the melt, and Fe0 is reduced, and a stable solid phase such as 2Ca〇 · SiO2 is formed according to the Si content in the dissolved iron before the treatment. Furthermore, if the Sl content in the molten pig iron is reduced to some extent through the above reaction, the CaO-FeO-based melt will start to react with phosphorus to form a solid phase of 3Ca0 · p205. As a result, a considerable amount (or most) of the molten slag which was generated by the dephosphorization treatment and was sequentially extruded from the molten pig iron bath surface area supplied by the oxygen having a medium ignition point to the outer area was 2Ca. · Sio: 3Ca0, · P, 205 stable solid phase patterns exist. The 2 solid phase slag formed in this way is very stable, so it will not melt again even if the slag has a low basicity.
第19頁 550295 五、發明說明(13) 若如此於火點為中心之區域中產生直接的脫磷反應,則於 其外側所押出之熔渣為以固相主體之狀態下存在,則可於 少的精鍊劑添加量下進行有效率的脫磷。 如此本發明法為以利用於火點為中心之溶化生鐵浴面區 域中之直接的脫磷反應、和其外側區域中之以固體相主體 之熔渣將P固定的機制,進行有效率的脫磷處理為其目 標’但單對溶化生鐵浴面吹送氧氣和精鍊劑,則無法經由 上述機制安定實現脫磷反應。即,以上述機制安定實現脫 石粦反應之外’必須採用上述氧氣和精鍊劑之特定的供給形 態’加上於非常少之熔渣量下進行處理,具體而言必須令 處理後熔渣量為3〇kg/溶化生鐵ton以下、較佳為20kg/溶 化生鐵ton以下、更佳為1〇kg/溶化生鐵ΐ〇η以下。又,由 同樣之觀點而言,期望令脫磷處理對象之溶化生鐵為低石夕 丨溶化生鐵,具體而言為s i含量為〇 · 1 5質量%以下、較佳為 〇· 07質量%以下、更佳為〇 〇3質量%以下之溶化生鐵。 此處’本發明於少熔渣量下進行處理之理由為如下。為 了 Γ $ 士述特疋機構有效果地產生脫碟反應,必須將透過 i ^喷%之氧氣以所謂的輕吹鍊(低動壓)供給至溶化生鐵 =t於經由上述機構之脫磷反應中,以火點為中心 供給氧氣之溶化生鐵浴面區域乃成為FeO的主要生成場 :π ^此區域所供給的渣化Ca0為與Fe0反應生成CaO-Fe() :y且此Ca〇 — Fe0系融體為經由與溶化生鐵中之P直接 反應而形成3CaO ·Ρ(Ί & 般炼渣量多、且生體/。此處,如先前技術 生成原熔渣層之狀態中,假定將氧氣以輕 91119784.ptd 第20頁 550295 5、發明說明(14) 、東ί、、、Ό犄,因為喷射氧氣無法貫穿熔渣層,故氧氣無法 ^切供給至溶化生鐵浴面,使得Fe〇於溶化生鐵浴面之生 j不夠充分,因此,Ca0-Fe0系融體之生成量亦變少。另 =面,右以強吹鍊(高動壓)令喷射氧氣以可貫穿原生成 熔渣層般地供給,則此供給區域變成強攪拌狀態,故即 成Fe〇亦可經由溶化生鐵中之碳而被還原,於此情形 你^無法確保必要的1^0量,因此Ca0 —Fe0系融體之生成亦 ^ 。若如此令熔渣量為多,則即使以輕吹鍊、強吹鍊之 旦者i、給氧氣亦無法安定確保Fe〇和Ca〇_Fe〇系融體的生 ’且難經由上述機制安定生成脫敍應。目此,為了 7虱氣以輕吹鍊適切供給至溶化生鐵浴面,並且有效經由 述機制產生脫磷反應,則規定熔渣量且令熔渣層之厚度 t=小乃為不可或缺的條件。因此,本發明中以處理後 ^查置為30kg/溶化生鐵ton以下為其條件。又,由於如上 :ϋ由’期望令處理後之熔渣量儘可能減少,特別期望 f 〇kg/溶化生鐵t〇n以下、較佳為l〇kg/溶化生鐵ton以 下0 裡又i於本發明中對於低矽溶化生鐵進行脫磷處理之較佳 :::如·F。如前所述般’上述特定之脫鱗機制中,以火 =中心供給氧氣之溶化生鐵浴面區域( = Fe〇之主要生成 =中所供給的渣化Ca0為與Fe〇反應並且生成Ca〇_Fe〇系 二=+且此Ca0_Fe〇系融體為與溶化生鐵中之p直接反應進 订脫碟’但若溶化生鐵中之Si含量為高,則生成 之Ca"e0系融體為與石夕反應而被消耗,且變成無法充分Page 19 550295 V. Description of the invention (13) If a direct dephosphorization reaction occurs in the area with the fire point as the center, then the slag extruded on the outer side is in the state of the solid phase, and it can be used in Effective dephosphorization with a small amount of refining agent added. In this way, the method of the present invention is based on the direct dephosphorization reaction in the molten pig iron bath surface area centered on the fire point, and the mechanism in which the solid phase-based slag fixes P in the outer area to efficiently remove P. Phosphorus treatment is its goal. However, a single pair of molten pig iron bath surface blowing oxygen and refining agent cannot achieve the dephosphorization reaction by the above mechanism. That is, in addition to the above-mentioned mechanism for stabilizing the delithonization reaction, the specific supply form of the above-mentioned oxygen and refining agent must be adopted, and the treatment should be performed with a very small amount of slag. Specifically, the amount of slag after treatment must be made specific. It is 30 kg / dissolved pig iron ton or less, preferably 20 kg / dissolved pig iron ton or less, more preferably 10 kg / dissolved pig iron ΐn or less. From the same point of view, it is desirable that the molten pig iron to be subjected to dephosphorization treatment is a low-temperature molten iron. Specifically, the si content is 0.15 mass% or less, and preferably 0.007 mass% or less. More preferably, the molten pig iron is not more than 0.3 mass%. Here, the reason why the present invention is treated with a small amount of slag is as follows. In order to effectively produce a de-disc reaction by the 述 Shi Shite 疋 mechanism, the oxygen passing through i ^% of the spray must be supplied to the molten pig iron by a so-called light blowing chain (low dynamic pressure) = t through the dephosphorization reaction through the above mechanism In the melted pig iron bath surface area where oxygen is supplied with the fire point as the center, it becomes the main FeO generation field: π ^ The slag Ca0 supplied in this area reacts with Fe0 to generate CaO-Fe (): y and this Ca〇— The Fe0-based melt is formed by directly reacting with P in molten pig iron to form 3CaO · P (Ί & general slag amount, and the body /. Here, in the state where the original slag layer was generated in the prior art, it is assumed Oxygen is light 91119784.ptd Page 20 550295 5. Description of the invention (14), Dong 、,, Ό 犄, because the injected oxygen can not penetrate the slag layer, the oxygen cannot be cut and supplied to the molten pig iron bath surface, so that Fe 〇 Insufficient j on the molten pig iron bath surface, therefore, the amount of Ca0-Fe0-based melts is also reduced. On the other hand, the right side uses a strong blowing chain (high dynamic pressure) to inject oxygen to penetrate the original molten metal. If it is supplied like a slag layer, the supply region becomes a strong stirring state, so it becomes Fe. It can be reduced by dissolving carbon in pig iron. In this case, you cannot ensure the necessary amount of 1 ^ 0, so the formation of Ca0-Fe0-based melts is also ^. If the amount of slag is increased in this way, Chain blowing, strong chain blowing i, and oxygen supply can not be stable to ensure the birth of the Fe0 and Ca0_Fe〇 system fusion, and it is difficult to generate a declassification response through the above mechanism. For this reason, in order to 7 The light blowing chain is appropriately supplied to the molten pig iron bath surface, and the dephosphorization reaction is effectively generated through the mechanism described above. It is an indispensable condition to specify the amount of slag and make the thickness t of the slag layer small. Therefore, in the present invention, After the treatment, it is checked that it is 30kg / melted pig iron ton or less as a condition. In addition, because of the above: 期望 from 'desired to reduce the amount of slag after treatment as much as possible, it is particularly desirable that f 0kg / melted pig iron t0n, less than It is preferably 10 kg / dissolved pig iron and less than 0.1 ton in the present invention. It is better to dephosphorize the low-silicon molten pig iron in the present invention: :: F. As described above, in the above-mentioned specific descaling mechanism , The area of molten pig iron bath surface where oxygen is supplied by the center of the fire The supplied slag Ca0 reacts with Fe0 and generates Ca〇_Fe〇 series two = +, and this Ca0_Fe〇 series melt is directly reacted with p in the molten pig iron, and the order is removed, but if the Si content in the molten pig iron is dissolved Is high, the generated Ca " e0-based melt is consumed in reaction to Shi Xi, and becomes insufficient
91119784.ptd $ 21頁 550295 五、發明說明(15) :與上述之直接的脫磷反應。因&,安定產生經由上述機 =之脫磷反應的最適條件為滿足上述處理後熔渣量之條 ?二且令脫磷處理之溶化生鐵中的矽含量充分減低。又, =化生鐵中之Si含量為減少,則叫之生成量亦變少, 於ς ί Ϊ t處理後熔渣量的減低化。0此,本發明期望對 ^ 1 3 f為G. 15質量%以下、較佳 量% 為。.〇3質量%以下之溶化生鐵進行脫碌處理。 士,明中所謂的處理後溶渣量為指脫石輿處理終了時於精 容Λ生鐵保持容器)内存在的熔逢量。㊄有,此處 i )Vf ^ ^ ^ ^CaO ^ ( ^ '干衡开出之方法、於熔渣中添加氧化釔 ’寺^追4劑,並分析處理後之熔渣中之追蹤劑濃 H 接測定熔渣厚度之方法等則可求出。 理:之炫根杳據旦本發:者等人進行之試驗結果,示出脫磷處 化生鐵 '中里人容化-生鐵中之Ρ含量的關係,處理後之溶 rk / ^ . 3里為示出平均值與偏差之寬度。圖1為對於 〇n〜mg/溶化生鐵t〇n、超過101^溶化生 产:η生㈣//溶化生鐵t〇n、超過2〇kg/溶化生鐵t〇n〜301^/ °n 起過溶化生鐵t〇n〜4〇kg/溶化生鐵 德&、/彳八'4〇kg/,谷化生鐵t〇n〜5〇kg /溶化生鐵ton之各處理 化生鐵中的p含量中’合計收集6〜72ch之脫填處理後之溶 此試驗中,胳古 溶化生鐵鋼内進=戶=鐵之溶化生鐵於鱗床及視需要之 進仃脫矽處理,其次使用機械攪拌並於溶化91119784.ptd $ 21 page 550295 5. Description of the invention (15): Direct dephosphorization reaction with the above. Because of &, the optimal conditions for the stable dephosphorization reaction via the above-mentioned machine are to satisfy the above-mentioned conditions for the amount of slag after treatment, and to sufficiently reduce the silicon content in the molten pig iron that has been dephosphorized. In addition, if the Si content in the pig iron is reduced, the amount of formation is also reduced, and the amount of slag after the treatment is reduced. Therefore, in the present invention, it is desired that ^ 1 3 f is G. 15 mass% or less, and a preferred amount% is 5%. 0.03% by mass or less of molten pig iron is subjected to decontamination treatment. The so-called post-treatment slag dissolution amount refers to the amount of molten metal present in the refined capacity Λ pig iron holding container at the end of the desilting process. Yes, here i) Vf ^ ^ ^ ^ CaO ^ (^ 'Dry balance method, add yttrium oxide' to the slag ^ chase 4 agents, and analyze the tracer concentration in the processed slag H can be determined by measuring the thickness of the slag, etc. Reason: Zhixuan root: According to the results of the test conducted by the authors, etc., it shows that the dephosphorization pig iron is contained in the human iron-pig iron. The relationship between the content, after the treatment of rk / ^. 3 is the width of the average value and deviation. Figure 1 is for 〇n ~ mg / dissolved pig iron tOn, more than 101 ^ melt production: η raw ㈣ / / Dissolved pig iron ton, more than 20 kg / melted pig iron ton ~ 301 ^ / ° n Over molten pig iron ton ~ 40 kg / melt pig iron, & 彳 彳 '40 kg /, Chemical pig iron t0n ~ 50kg / melted pig iron ton The content of p in each of the processed pig iron was' total collected 6 ~ 72ch of dissolution after defilling treatment. In this test, the ancient molten pig iron enters = household = Melt pig iron in desquamated bed and desilication treatment if necessary, followed by mechanical stirring and dissolution
91119784.ptd 第22頁 550295 五、發明說明(16) 生鐵鍋内予以脫硫處理後,於轉化爐型容器(3 〇 〇 t 〇n )内進 行脫磷處理。脫磷處理前之溶化生鐵成分為c : 4 · 5〜4 · 7質 、Si ·0·01 〜〇·28 質量%、Μη :〇·ΐ5 〜0.25 質量%、P : 0.1〇〜〇.11質量%、3:0.001〜〇〇〇3質量%。使用粒徑1襲以 下之=灰粉做為脫磷用精鍊劑,將其透過噴搶以氧氣做為 載體氣體吹至溶化生鐵浴面。於精鍊劑中未添加。吹 鍊時間固定為1 〇分鐘,且為了攪拌溶化生鐵乃由爐底將氮 氣以〇· 05〜0· 15Nm3/min/溶化生鐵t0n供給。石灰與氧之原 單位為根據溶化生鐵中之Si含量而變化,但石灰、氧均減 去脫矽部分(形成矽酸二鈣:2Ca〇 .^〇2的化學計量部分) 之值刀別固疋為3 · 5 k g /溶化生鐵t 〇 η、9 N m3 /溶化生鐵 ton。+脫磷處理前後之溶化生鐵溫度為125〇〜135〇它。處理 後之熔渣量為由添加之石灰量和熔渣中之Ca〇濃度(熔渣分 析值)之質量平衡計算。 若,據圖1,則處理後熔渣量愈多則脫磷處理後之p含量 亦愈同,且上限側的偏差亦大。相對地,處理後熔渣量為 3|0kg/溶化生鐵t〇n以下,則p含量上限側的偏差大幅減 =,且P含量最大亦為0.0 2 0質量%。更且,脫磷處理後之 溶化生,中的P含量於處理後熔渣量為20kg/溶化生鐵ton 以下,取大為〇. 015質量%,又,於處理後熔渣量為1〇kg/ 溶化生鐵ton以下,p含量最大為〇 〇1〇質量%。由於上述理 由’本發明中令處理後熔渣量為3〇kg/溶化生鐵t〇n以下、 較佳為20kg/溶化生鐵t〇n以下、特佳為1〇1^/溶化生鐵士⑽ 以下 〇91119784.ptd Page 22 550295 V. Description of the invention (16) After desulfurization treatment in a pig iron pot, dephosphorization treatment is performed in a converter furnace container (300 t 〇n). The molten pig iron components before the dephosphorization treatment are c: 4 · 5 ~ 4 · 7, Si · 0 · 01 ~ 〇 · 28% by mass, Mn: 0 · ΐ5 ~ 0.25% by mass, and P: 0.1〇 ~ 〇.11 Mass%, 3: 0.001 to 0.003 mass%. Use a particle size of 1 or less = ash powder as the refining agent for dephosphorization, and blow it to the molten pig iron bath surface by spraying with oxygen as the carrier gas. Not added to the refining agent. The blowing time was fixed at 10 minutes, and nitrogen gas was supplied from the furnace bottom at a temperature of 0.05 to 0.15 Nm3 / min / melted pig iron t0n in order to stir the molten pig iron. The original unit of lime and oxygen changes according to the Si content in the molten pig iron, but the value of lime and oxygen minus the desilication part (formation of the dicalcium silicate: 2Ca ^^ 2 stoichiometry part) Rhenium is 3.5 kg / melt pig iron t 〇η, 9 N m3 / melt pig iron ton. + The molten pig iron temperature before and after the dephosphorization treatment is 125 ° ~ 135 °. The amount of slag after treatment is calculated from the mass balance of the amount of lime added and the concentration of CaO in the slag (analyzed value of the slag). If, according to Fig. 1, the more the amount of slag after treatment, the more the p content after dephosphorization treatment will be, and the deviation on the upper limit side will also be larger. In contrast, after the treatment, the amount of slag is 3 | 0kg / melted pig iron ton or less, the deviation on the upper side of the p content is greatly reduced, and the maximum P content is also 0.020% by mass. Furthermore, the content of P in the melt after dephosphorization is 20 kg / melt pig iron after the treatment, and the amount of P is 0.015 mass%, and the amount of the slag after the treatment is 10 kg. / Dissolved pig iron ton or less, p content is at most 10000 mass%. For the above reasons, in the present invention, the amount of slag after the treatment is set to 30 kg / dissolved pig iron ton, preferably 20 kg / dissolved pig iron ton, particularly preferably 10 l ^ / melted pig iron. 〇
550295 五、發明說明⑽ — 、々化生鐵中之 圖2為示出進行圖丨試驗時之脫磷處理前之命 理前之 Si含量與處理後熔渣量之關係。若根據同圖^灰量變多, 溶化生鐵中之S〗含量高之情形中,所添加含量具 熔渣量變多,故熔渣量與處理前之溶化生,溶化 有高的相關性。此處,為了令處理後熔渣重為 丨含量 工與Γ,必頦令脫磷處理前之洛叫 > 々 2〇以 為0.15質量%以下。同樣地,為了令處理後烙 溶化生鐵ton以下,必須將脫磷處理前之溶化 含^量為0. 07質量%以下’更且,為了令處理:容化生鐵中 t鐵了,必須令脱磷處理前之滚?f ΐ清量為20iig/ 漆量為 〇^貝里7〇M下,更且,為了兮生鐵 l〇kg/溶化生鐵ton以下,必須將脫磷處理煎/ 望 之Si含量為〇· 03質量%以下。由以上之娌由,本各, 對於Sl含量為0.〗5質量%以下、較佳為〇·〇7質量%以下、 佳,0· 03質量%以下之溶化生鐵進行脱磷處理。 遇有,如/lj所述般,若溶化生鐵中之S i含量低,則生成 e〇系融體為與Si反應而消耗且比例變少,取得經 果2介系融體促進直接性的脫磷反應之效果,圖1之結 果為亦反映此類效 脫磷處理前之、、容 ^ 溶化生鐵為由^ ,鐵中之Sl含量可如下調整。 低所製造溶化生阿爐等之溶化生鐵製造裝置所供給,而減 原料之預處理箸Ϊ之。含量的方法,以溶化生鐵製造用之 爐内之抑制矽萨低矽酸部分的全部裝入量,及在高爐等 法均為有效。^遇原反應的低溫作業和偏向裝入炭等之方 為0· 15質量%以下此’於高爐等所製造之溶化生鐵的si含量 之情形中’對於此些溶化生鐵未施以如550295 V. Description of the invention ⑽—, in the hafnium pig iron Figure 2 is a graph showing the relationship between the Si content before the dephosphorization treatment and the slag amount after the treatment when the figure 丨 test is performed. According to the same figure, if the amount of ash is increased and the content of S in molten pig iron is high, the added content will increase the amount of slag. Therefore, the amount of slag has a high correlation with the melting and melting before treatment. Here, in order to make the weight of the molten slag after the treatment to be the content ratio and Γ, it is necessary to make the weight before the dephosphorization treatment > 々 20 to 0.15% by mass or less. Similarly, in order to melt the pig iron below ton after the treatment, the melt content before the dephosphorization treatment must be 0.07 mass% or less. In addition, in order to make the treatment: t iron in the content pig iron must be removed, Rolling before phosphorus treatment: f ΐ Clear amount is 20iig / Lacquer amount is 0 ^ Bailey 70M, and, in order to reduce pig iron 10kg / melt pig iron ton, the dephosphorization treatment must be fried / desired Si The content is 0.03% by mass or less. From the foregoing reasons, the present invention dephosphorizes the molten pig iron with an S1 content of 0.05 mass% or less, preferably 0.07 mass% or less, and preferably 0.03 mass% or less. In case, as described in / lj, if the content of Si in the molten pig iron is low, the e0-based melt will be consumed in reaction with Si and the proportion will be reduced. The effect of the dephosphorization reaction. The results in Figure 1 also reflect the fact that before the effective dephosphorization treatment, the amount of dissolved pig iron was used, and the content of Sl in iron can be adjusted as follows. It reduces the supply of melted pig iron and other molten pig iron manufacturing equipment, and reduces the pretreatment of raw materials. The content method is effective to suppress the total loading of the low silicic acid portion of silicon in the furnace used for the production of pig iron, as well as in the blast furnace. ^ The low temperature operation of the original reaction and the biased loading of charcoal etc. are 0.15 mass% or less. In the case of the si content of molten pig iron produced in a blast furnace, etc., such molten pig iron is not applied as such.
91119784.ptd 第24頁 550295 、發明說明(18) 五 下述之脫矽處理、予以脫鱗處理亦可。 另一方面,於高爐等所製造之溶化生鐵的S i含量為赶尚 〇 · 1 5質量%之情形中,於脫磷處理前先以高爐鑄床和溶°過 生鐵鍋等實施脫矽處理,並在令脫磷處理前之溶岭、匕 之S i含量為〇 · 1 5質量%以下進行脫磷處理。 通常,溶化生鐵之脫矽處理為於溶化生鐵中添加固雕# 源和氧氣即可進行,例如,採用將燒結粉和研磨鍋垢=氧 固體氧源上置裝入溶化生鐵之浴面、和對浴中吹送六寻之 或者將氧氣吹送至溶化生鐵浴面和吹入 法。 ^ r退仃添加之方 又,溶化生鐵之脫矽處理除了高爐鑄床和溶化 夕,例如對於高爐鑄床至溶化生鐵鍋等的二以 谷二内之溶化生鐵中吹入攪拌氣體,並 ::於91119784.ptd Page 24 550295, Description of Invention (18) 5. The following desiliconization treatments and descaling treatments are also acceptable. On the other hand, when the Si content of the molten pig iron produced in a blast furnace or the like is 0.15% by mass, desiliconization treatment is performed before the dephosphorization treatment with a blast furnace casting bed and a molten iron furnace. And dephosphorization treatment was performed before the S i content of the lysate and dagger before the dephosphorization treatment was 0.15% by mass or less. Generally, the desilication treatment of molten pig iron can be performed by adding a solid carving source and oxygen to the molten pig iron. For example, the sintering powder and the grinding pot scale = oxygen solid oxygen source are placed on the bath surface of molten pig iron, and Blow in the bath or blow oxygen to the molten pig iron bath surface and insufflation method. ^ In addition to the addition of desulfurization, the desilication treatment of molten pig iron is in addition to the blast furnace casting bed and melting stage. For example, for the blast furnace casting bed to the molten pig iron, the molten pig iron is blown with stirring gas, and: :to
Ca〇源調整熔渣之鹼度,則可極力減低 ^火寺^之 鐵,並且提高還原效率。 _ /—中的氧化 於經過溶化生鐵之脫矽處理淮 先將脫矽熔渣等之熔渣予以排、、杳 :f理之情形中,事 的混入,於進行有效率的脫=理;^力抑㈣酸成分 理前經由機械式排逢裂置和手動你^為,L因此於脫磷處 渣分離後,進行脫磷處理。 ,、’由洛化生鐵中將熔 於本發明法中,使用上吹喑於 #〆 生鐵浴面之方法並無特別限制€將乳氣和精鍊劑吹至溶化 的噴氣孔中,僅將來自_立’例如’於上吹噴搶之複數 氣孔的氧氣、$、以來自其 9U197E4.ptd 550295The CaO source adjusts the alkalinity of the slag, which can greatly reduce the iron of the fire temple and increase the reduction efficiency. In the case of oxidization, the slag such as desilication slag is discharged after the desilication treatment by dissolving pig iron, and in the case of fusing, the effective mixing of fusing is performed; ^ Inhibit the acid component by mechanical separation and manual operation. Therefore, L is dephosphorized after the slag is separated at the dephosphorization site. The method of melting pig iron from Luohua will be used in the method of the present invention, and there is no special limitation on the method of blowing on the # 〆 铁 铁面 面. Emulsions and refining agents are blown into the melted jet holes. _Li 'e.g.' blows oxygen from multiple stomata, $, from its 9U197E4.ptd 550295
五、發明說明(19) 他喷氣孔 惰性氣體 供給亦可 精鍊劑。 孔周圍具 氣、由主 之精鍊劑 氧氣,則 鍊劑的吹 均為了如 氧氣做為 本發明 種。又, 用氧化鐵 可依上置 為了對如 的溶化生 以上、較 至溶化生 遷有, 去,例如 部所設置 至浴中亦 精鍊劑 之氧氣或以氧氣以外之氣體(例如,i和氮等之 )做為載體氣體的精鍊劑,八 # 刀別對溶化生鐵浴面 。精此,可對供給氧氣之溶仆 岭化生鐵浴面區域添加 又,於此情形中’使用噴氣孔前端中央之主喷氣 有複數副喷氣孔的上吹噴搶,並由副噴氣孔將氧 f氣孔將氧氣或上述氧氣以冰# 、、 、 ,八% & π $ _ π & # 外虱體做為載體氣體 ’分別供給至溶化生鐵浴而么&V. Description of the invention (19) Other jet holes Inert gas supply can also be used as refining agent. There is gas around the pores, and the main refining agent, oxygen, then the blowing agent of the chain agent is the same as oxygen as the invention. In addition, iron oxide can be placed on top to dissolve or dissolve, such as oxygen, or other gases (such as i and nitrogen) that are also refining agents in the bath. Etc.) As a refining agent for carrier gas, the eight #knife should not melt molten iron bath surface. This can be added to the area of the molten iron bath bath area where the oxygen is supplied. In this case, 'the main air jet in the center of the front end of the air jet hole has a plurality of secondary air jets to blow up, and the secondary air holes will be used to oxygen The pores supply oxygen or the above oxygen to the molten pig iron bath with ice # ,,,, and eight% & π $ _ π &# external lice as the carrier gas' respectively.
叫狗符佳。又,甚吟W 以氧氣或上述氧氣以外之氣體, 送,可使用不同的上吹噴桧谁t。f版礼組之和 進订 但,任何彳杳 上述令精鍊劑最有效率地浩作μ 精鍊劑的載體氣體。造化上’特別期望使用 中所使用的氧氣可為純氣氣、含氧氣體之任一 於精鍊容器内所添加之氧源除了彳一 (例如,燒結粉、研磨鋼括)等之固體氧::2 裂入和注射至浴中等之任意方法進行添加且其 上述之溶化生鐵浴面供給(吹送)氧氣進二但, 鐵脫磷,較佳令精鍊容器内所添加之率 佳為7 0 %以上(氧氣換算量)為透過上啥'、0 % 鐵浴面的氧氣。 、Β供給 將一部分氧氣以對溶化生鐵浴面吹送以外 ’透過浸潰喷槍、溶化生鐵保持容器 J方 之吹入管嘴注射至溶化生鐵浴中等之方土和底 可。 、 / ,供給 通常使用石灰等之CaO系精鍊劑(以Ca〇Called Dog Fujia. In addition, even the Yin W can be sent with oxygen or other gas other than the above oxygen, which can be sprayed with different upper blows. The sum of the f version of the Li group. Order, but any of the above makes the refining agent the most efficient carrier gas for the μ refining agent. It is particularly desirable for the chemical industry to use pure oxygen gas or any of the oxygen-containing gas in the refining container. In addition to solid oxygen (for example, sintered powder, ground steel), etc .: : 2 It can be added by any method such as cracking and injection into the bath, and the above-mentioned molten pig iron bath surface can supply (blow) oxygen into the two. However, iron dephosphorization, the addition rate in the refining container is preferably 70%. The above (amount of oxygen conversion) is the oxygen passing through the upper surface, 0% iron bath surface. , B supply. Except for blowing part of the molten pig iron to the molten pig iron bath surface, it is injected into the molten pig iron bath and the bottom of the molten pig iron through the injection nozzle of the immersion spray gun and the molten pig iron holding container. , /, Supply CaO-based refining agents (usually CaO)
550295550295
550295 五、發明說明(21) 拌氣體吹送至溶化生鐵内。 先前的脫碟處理為了促進Ca〇的渔化,於事實上 加火石),·近年考慮氟對於環境所造成的影塑二 鍊中亦要求抑制邮的使用[本 t p ’未添加精鍊劑中不可避免之雜質所含550295 V. Description of the invention (21) Blown gas is blown into molten pig iron. In order to promote the fishery of Ca0, the previous de-disposal treatment has actually added flint). · In recent years, the use of fluorine in the environmental impact of plastics has also been required to inhibit the use of postage [this tp 'not added in the refining agent Contained impurities
此即#a二f僅添加少量的caF2下,取得高脫填效率。因 此即使於為了促進Ca0渣化而添加CaF2之情形中 Q 望令其添加量為2kg/溶化生 n 介 下 如後述般,本發明可=== 二土”:查流失量大幅減少的效果,經由未添加 制於極少量下,則可令溶渣之流動性更i降 低,故可更加提高上述效果。 勹I牛 通:T k處理珂之溶化生鐵的P含量為〇 · } 〇質量%以 -於叙明中,脫磷精鍊至粗鋼所要求之p含量,即 ,,、里J所下為佳。糟此,於連續進行之轉化爐吹鍊 :2貫太未裝入造潰材料且僅進行實質的脫碳精 ,,⑺可=付①脫碳精鍊為極簡單化且精鍊時間亦可縮短 二异脫碳精鍊中的炫渣發生量、③因為於脫 :火貫貝上未使用造渣材料,故於添加錳礦做為錳源 之彳月形中可取付非常高的錳產率等效果。 以下’ a兒明本發明法之數個較佳的實施形態。以如下所 达之貫施形態實,本發明,則可更加提高脫石粦反應效率。 本^明之第只施形態為令吹至溶化生鐵浴面之精鍊劑That is to say, #a 二 f is only added with a small amount of caF2 to achieve high defilling efficiency. Therefore, even in the case where CaF2 is added in order to promote the Ca0 slag formation, Q is expected to add 2kg / melt as described below, the present invention can === two soil ": check the effect of significant reduction in loss, If it is not added to a very small amount, the fluidity of the molten slag can be further reduced, so that the above-mentioned effect can be further improved. 通 I Niutong: The P content of the molten pig iron in the T k treatment is 〇 ·} 〇 Mass% With-in the description, dephosphorization and refining to the p content required for crude steel, that is, the lower J is better. Worse, in a continuous conversion furnace blowing chain: 2 Guan Tai is not loaded with crushing material and Only substantial decarburization is carried out, ⑺ 可 = 付 ① Decarburization refining is extremely simple and the refining time can also reduce the amount of dross generated in two-iso decarburization refining, ③ because in decarburization: not used on fire The slag-making material can be used to add very high manganese yield to the manganese crescent shape when manganese ore is added as a manganese source. The following examples show several preferred embodiments of the method of the present invention. Through the application of the morphology, the present invention can further improve the reaction efficiency of the stone removal process. Refining agent for blowing to molten pig iron bath surface
550295 五、發明說明(22) 換算成CaO的供給速度B(kg/min/溶化生鐵t〇n)、和吹至溶 化生鐵浴面之氡氣的供給速度A ( N m3 / m i n /溶化生鐵t 〇 n )為 滿足下述(1)式進行脫磷處理。 0· 3 SA/B $7 ···(" 又,於取得更南之脫磷反應效率上,令吹至溶化生鐵浴 面之粕鍊劑換异成C a 0的供給速度b ( k g / m i η /溶化生鐵 ton)、和呔至溶化生鐵浴面之氧氣的供給速度 溶化生鐵t on )為滿足下述(2 )式進行脫磷處理為佳。 1. 2 ^ A/B ^ 2. 5 ...(2) 根據本發明者等人之檢討,結果確認將氧氣和精鍊劑吹 送至溶化生鐵浴面之方法中,經由氧氣之供給速度和 CaO(精鍊劑)之供給速度而令脫磷反應變化,具體而言, 於供給氧氣之溶化生鐵浴面區域中生成Fe〇,且存在配合 此生成量之CaO的較佳供給速度。此處,於氧氣和 速度之比中,若氧氣的供給速度過小,則於供給氧氣之溶 化生鐵浴面區域中並未生成配合Ca〇供給量的“〇,故未進 行CaO的渣化(CaO-FeO系融體之生成),Ca〇為依舊以未渣 化存在,且對脫填無法有效作用。另一方面,若氧氣的供 給速度過大,則相對於氧供給量之脫磷所必要的Ca〇不 足,且此情況亦無法充分生成Ca〇-Fe〇系融體。因此於任 一情況中,均對於經由上述之脫磷反應機構進行溶化生鐵 之脫磷上,成=利的條件,具有無法取得高脫磷速度的傾 向。又,若氧氣之供給速度過大,則脫磷所必要之氧氣以 外的無效氧量變多,且其被消耗於脫碳,故其後步驟之熱550295 V. Description of the invention (22) Converted into CaO supply rate B (kg / min / melted pig iron t0n), and supply rate of radon gas blown to the molten pig iron bath surface A (N m3 / min / molten pig iron t On) The dephosphorization treatment is performed so as to satisfy the following formula (1). 0 · 3 SA / B $ 7 ··· (" In addition, in order to obtain the dephosphorization reaction efficiency of the south, the meal chain agent blown to the surface of the molten pig iron bath was changed to C a 0 supply rate b (kg / mi η / molten pig iron ton), and the supply rate of oxygen to the molten pig iron bath molten iron t on) are preferably dephosphorized by satisfying the following formula (2). 1. 2 ^ A / B ^ 2. 5 ... (2) According to the review by the present inventors, it was confirmed that the method of blowing oxygen and refining agent to the molten pig iron bath surface, through the supply rate of oxygen and CaO The supply rate of (refining agent) changes the dephosphorization reaction. Specifically, Fe0 is generated in the molten pig iron bath surface area where oxygen is supplied, and there is a preferable supply rate of CaO in accordance with the generated amount. Here, in the ratio of oxygen to speed, if the supply rate of oxygen is too small, "0" in accordance with the supply amount of Ca0 is not generated in the molten pig iron bath surface area where oxygen is supplied, so CaO slagging is not performed (CaO -FeO-based melt generation), Ca0 still exists as non-slagging, and cannot effectively effect defilling. On the other hand, if the oxygen supply rate is too large, it is necessary for dephosphorization relative to the oxygen supply amount. Ca0 is insufficient, and in this case, Ca0-Fe0-based melts cannot be sufficiently formed. Therefore, in any case, the conditions for the dephosphorization of molten pig iron through the above-mentioned dephosphorization reaction mechanism are favorable conditions. There is a tendency that a high dephosphorization rate cannot be obtained. In addition, if the supply rate of oxygen is too large, the amount of ineffective oxygen other than oxygen necessary for dephosphorization increases and it is consumed for decarburization, so the heat of the subsequent steps is
91119784.ptd 第29頁 550295 五、發明說明(23) 源不足,導致脫碳處理的操作費用顯著增加。 、此處,上述A/B未滿0.3則CaO供給量相對於氧氣供給量 為過剩,故於供給氧氣之溶化生鐵浴面區域中,並未"生里成 配合CaO供給量份量的Fe0。因此,所供給之Ca〇並益法充 分進行渣化(Ca0-Fe0系融體之生成),Ca〇為依舊以未渣化 型式存在且對脫磷無法有效作用,故具有令脫磷速度降低 之傾向。另一方面,若A/B為超過7,則相對於氧氣供給量 磷上所必要的Ca〇不足,此情況亦因Ca〇 —系融體未 、、为生成’故具有令脫磷速度降低之傾向。又,經由令上 ,A/B為1 . 2〜2. 5之範圍,則可使得供給氧氣所造 生成量與CaO供給量之平衡#R ^ ㈣反應㈣ 千衡更力最適化,且特別可取得高 本^明之第二實施形態為使用鍋型或魚雷車型容器進行 =:磷$理法,於使用鍋型或魚雷車型精鍊容器之脫磷處 〜:二透過上吹喷搶將氧氣與至少一部分之精鍊劑吹送至 ί麵ΐ鐵二面,並且透過浸潰噴搶和/或吹入管嘴將含有 如版之氣肢吹入溶化生鐵中。 古Ϊ ΐ 2 ΐ等人為對於使用鋼型或魚雷車型之精鍊容器更 i Ϊ於行生鐵脫磷之方法進行檢討,結果確認透過 、、主亡^ 將氧氣和精鍊劑吹送至溶化生鐵浴面、及透過浸 ^ ^ 有叔肢之軋體吹达至溶化生鐵中之方法為非 吊有效。 二,? 了貫施形11中’ *上吹噴槍對溶化生鐵浴面所吹 L乳虱量(送酸量)為〇· 7Nm3/min/溶化生鐵t〇n以下為91119784.ptd Page 29 550295 V. Description of the invention (23) Insufficient sources have led to a significant increase in the operation cost of the decarbonization process. Here, if the above A / B is less than 0.3, the CaO supply amount is excessive relative to the oxygen supply amount. Therefore, in the molten pig iron bath surface area where oxygen is supplied, there is no " Shenglicheng Fe0 in proportion to the CaO supply amount. Therefore, the supplied Ca0 and beneficial method fully carry out slagging (Ca0-Fe0-based melt generation), Ca0 still exists as an unslagging type and cannot effectively affect dephosphorization, so it has a reduced dephosphorization rate. The tendency. On the other hand, if A / B exceeds 7, the necessary Ca0 in phosphorus is insufficient with respect to the oxygen supply amount. In this case, the Ca0-based melt is not used to reduce the dephosphorization rate. The tendency. In addition, by making A / B in the range of 1.2 to 2.5, the balance between the amount of oxygen produced and the amount of CaO supplied can be made to #R ^ ㈣ reaction ㈣ Qianheng is more optimized, and especially The second embodiment that can obtain high cost is to use a pot type or torpedo type container to carry out =: phosphorus $ method, at the dephosphorization place where the pot type or torpedo type refining container is used. A part of the refining agent is blown to the two sides of iron and iron, and the gas limb containing the plate is blown into the molten pig iron by immersion spraying and / or blowing into the nozzle. Gu Ϊ ΐ 2 ΐ and others reviewed the methods of using steel or torpedo models for refining vessels to remove pig iron. The results confirmed that the oxygen and refining agents were blown to the surface of the molten pig iron bath. And the method of blowing into the molten pig iron by dipping the rolling body with tertiary limbs is effective. two,? The amount of L. lactiformis (acid delivery amount) blown by the upper blowing spray gun on the molten pig iron bath surface in the application of Form 11 is 0.7Nm3 / min / melted pig iron tOn or less.
第30頁 550295 五、發明說明(24) ' 1 ΐ二ΐ ί t上吹噴搶之送酸量為過剩,則恐因熔渣而由精 n 出熔潰。經由令來自上吹喷搶之送酸量為 π —〜'合化生鐵丨on以下,則玎抑制熔渣起泡,並且 口J女疋才呆作。 化Ϊ 2 ί ΐ實施形態中,精鍊劑除了以上吹喷槍吹送至溶 且上置裝入和對浴中注入 精鍊劑份量為精h人搶吹1^溶化生鐵浴面之 溶化生鐵浴面吹送i::=貝量%以上。以上吹喷搶對 %,則令精鍊劑及/、、Λ —劑比例若低於全體之80質量 反應的促進效果有达至溶化生鐵浴面所造成之脫磷 、 又果有降低的傾向。 圖4為根據本發明去 上吹噴搶之精鍊,、天/曰+進行的試驗結果,示出透過 與必要的石相對於精鍊劑全部•加量之比例 所保持之P含量· n關 此試驗為對於鍋型容器(15〇t〇n) 下之溶化生鐵,將I.11質量%、Sl含量:0.07質量%以 體氣體之精鍊劑粗5〜5. 〇Nm3/溶化生鐵_〕做為載 ton)由上吹嗔^ = 以下的石灰粉(〇〜“以溶化生鐵 吹入粉體,進行脫谷^生鐵浴面,並且透過浸潰嗔搶 喷搶吹入之粉體量(處理時間:15分鐘)。透過浸潰 全部使用必要的剩2】^〇kg/min。於此粉體之一部分或 (Fe含量40質量%)式Λ ’且不足部分為使用粉塵 中並未添加CaF2=粉。於此脫構處理中,於精鍊劑 以下。令吹送至、'容彳卜^後之熔潰量為2〇kg/溶化生鐵ton 吟化生鐵浴面之石灰的供給速度Page 30 550295 V. Description of the invention (24) '1 ΐ 二 ΐ ί t The amount of acid delivered by blowing up and rushing is excessive, so it is feared that the fine n will melt out due to slag. By making the amount of acid delivered from the top-blowing blast to be below π- ~ 'combined pig iron, the slag suppresses foaming, and the son-in-law does nothing. In the embodiment, in addition to the above, the refining agent is blown to the melt by the above blowing spray gun, and the refining agent is injected into the bath and the amount of the refining agent is injected into the bath. i :: = Beam amount% or more. If the above blowing and blowing ratio is%, if the proportion of refining agent and / or Λ-agent is lower than 80% of the total mass, the promotion effect of the reaction will reach the dephosphorization caused by dissolving the pig iron bath surface, and the result will tend to decrease. Fig. 4 is the result of the refining, blasting and blasting according to the present invention, showing the P content maintained through the ratio of the necessary stone to the total amount of refining agent. The test is for molten pig iron in a pot-shaped container (15〇ton), I.11% by mass, Sl content: 0.07% by mass with a gas refining agent crude 5 ~ 5. 〇Nm3 / molten pig iron _] do For the ton), blow the powder from the top ^ = the following lime powder (0 ~ "Blow into the powder with molten pig iron, thresh the pig iron bath surface, and pour the powder into the powder through treatment Time: 15 minutes). All remaining necessary 2] ^ kg / min required for use through immersion. One part of this powder or (Fe content 40% by mass) formula Λ ', and the insufficient part is the use of dust without adding CaF2 = Powder. In this destructuring process, below the refining agent. Let the blow rate to the volume of the melted volume after 'Rong Huan Bu ^ be 20kg / dissolved pig iron.
91119784.ptd 第31頁 550295 五、發明說明(25) B(kg/min /溶化生鐵ton)、與吹详 — 的供給速度ACNmVnun/溶化生鐵面之氧氣 添加量為令後述⑸式及⑷7為2.〇。石灰 溶化生鐵ton)與石灰量WCa〇 Si (kg/ 石灰量kao—PUg/ 之範圍内。又,以氧氣做為載化生鐵—於合計 生鐵浴面所生成的凹陷深度L(^述^人达精鍊、劑,於溶化 被控制於200〜5 0 0mni之範圍内。還右工所疋義之L值)為 化生鐵溫度為13,戰。處;;之前後之溶 :灰量與熔渣令之Ca0濃度(熔渣分 :: : ?之 。出14中示出令處理後之溶化生鐵中之卜^^衡舁 %以下所必要的石灰量。 3里為0 · 0 2質量 若根據圖4,則根據透過上吹 精鍊劑量之比例增加而減低“ 於=比例細質量%以上可令 ,石灰里,且特別 與氣體共同吹入、、交外4彿a文7々及里取為減低。 例如可使用石灰粉等之,m粉體種類並無特別限制, ;鐵廠所發生的;:;;:=;=、轉化爐㈣ &結粉和研磨鍋垢等之氧^鐵’ Γ厌源為主體的粉體、 等粉體之-= 具中,於使用π >, 精鍊劑為於溶化二:等做為粉體之精鍊劑時,所吹 浮上時促進對於中洋上期間被加熱,於溶化生锱、& 又,使用=於熔渣的溶融化。 c生鐵冷面 用。即,因^=廠所發生的粉塵類則可將廢棄物右, ‘塵類為粉狀,故為了將其再利用物j效利 -_ 於以往就 91119784.ptd 第32頁 550295 五、發明說明(26) 操作之容易度而言必須進行煤磚化 態則不需煤磚化般之手續 处’但於本 用。又,以碳源為主體之鉍躺4 ^ i依售M粉體原樣再利 又,以碳源為主體之粉々 下一步驟中成為有效的熱且::/合生鐵予以加 CaMg(C〇3)2等之粉體為於溶化生鐵Ca^'八Ca(0H)2 (c〇2、札〇),且此氣體有钟子,、、、7刀解且發生 由熱分解所生成之CaO具有的強力攪拌,並 化鐵之舲辨也士入i娜、/、」T做^步月鍊劑的機 碳 於 且經 氧 化鐵之粉體為於生鐵浴中 鱼扒雕U η 、 Τ又成虱源的一部分。 刀月豆共同吹入溶化生 特別ΡΡ以 生鐵中之氣體(載體氣@ 1 :另〗限制,可使用氧氣(純飞Τ)種類亦無 惰性翁雕隹 分山、β 礼Λ A s乳亂體)、Ν2和^耸+ ά 、脰專。^、中以氧氣吹入精鍊劑時,可期 溶化砼钟n+ J ^待經由沣 鐵日可之所謂的過境(t r a n s i t〇r y )反應促進1 效要 吧丹反庚之 。但是,因為由浸潰喷搶和吹入管嘴供給氧氣,^於 /傾和管嘴前端生成FeO,令噴搶和管嘴之壽命具有問 、 ,°相對地,於使用乂和Ar等惰性氣體之情形中,雖無法 $反應面期待效果,但喷槍和管嘴之壽命為比使用氧〃氣之 ^ ί更長。因此,所使用之氣體種類為考慮包含喷搶和管 辱命等之全部費用而選擇即可。 又’將精鍊劑吹入溶化生鐵中之手段可使用浸潰喷槍或 1鍊容器所具備的吹入管嘴、或兩者。吹入管嘴可使用底 嘴搶嘴和橫噴搶嘴等之任意形式的管嘴。 a又’於此第二實施形態中,實質上將精鍊劑全量透過上 ^嘴搶吹送至溶化生鐵浴面、及透過浸潰噴搶和/或吹入 s嘴吹入溶化生鐵中進行添加時,透過上吹噴搶之精鍊劑 能 又91119784.ptd Page 31 550295 V. Description of the invention (25) B (kg / min / melting pig iron ton), and the supply rate of ACNmVnun / melting pig iron, the amount of oxygen added is to make the following formula and ⑷7 is 2 .〇. Lime dissolved pig iron ton) and the amount of lime WCa〇Si (kg / lime amount kao—PUg /. In addition, oxygen is used as the carrier pig iron—the depth of the depression L generated on the total pig iron bath surface. Refining and refining, the melting is controlled within the range of 200 ~ 500mni. The L value of the right factory is) the temperature of the pig iron is 13, the war. Department; the dissolution before and after: ash and slag Let the Ca0 concentration (slag content: ::?). The amount of lime necessary to make the processed molten pig iron equal to or less than ^ 舁 舁% in the processed slag is shown in Figure 14. 3 is 0 · 0 2 In Figure 4, it is reduced according to the increase in the proportion of the refining dose through blowing up. "= = The proportion of fine mass or more can be made, the lime, and especially the gas is blown in together. For example, lime powder can be used, and there is no particular limitation on the type of m powder. What happens in the iron plant;: ;;: =; =, conversion furnace grate & 'Γ powder is the main body of powder, and other powders are equal to-=. In the case of using π >, the refining agent is to dissolve 2: when it is used as the powder refining agent, When it floats on the surface, it promotes heating during the mid-ocean period, and is used to dissolve raw materials. It is used for melting and melting of slag. C Pig iron is used for cold noodles. That is, the dust generated in the factory can be discarded. On the right, 'dust is powdery, so in order to recycle it, it is beneficial -_ In the past, 911919784.ptd page 32, 550295 V. Description of the invention (26) The ease of operation must be briquetted The state does not require the briquette-like formalities. But it is for the purpose. Also, the bismuth with a carbon source as the main body lays down ^ i as the M powder is sold again, and the powder with the carbon source as the main body is the next step. It becomes effective heat and :: / Pig iron plus CaMg (C〇3) 2 and other powders are dissolved pig iron Ca ^ 'Ca (0H) 2 (c〇2, 〇), and this gas has Zhongzi, ,,, and 7 knife solution and the strong stirring of CaO generated by thermal decomposition occurs, and the iron alloy can also be added into the Na, /, "T as the organic carbon chain step agent The iron oxide powder is part of the fish sculpting U η and Τ in the pig iron bath. They are also part of the lice source. Sword beans are blown together to melt the special PP to the gas in the pig iron (carrier gas @ 1: Another limitation, the type of oxygen (pure flying T) can be used and there are no inert eagle carvings, β 礼 Λ As s milk disorder body), Ν2 and ^ tower + ά, 脰 special. ^, Chinese and oxygen blowing When the refining agent is added, it can be expected to dissolve 砼 钟 n + J ^ to be promoted by the so-called transitory reaction of 沣 日 可. It is important to Dan Dan Geng. However, because of robbing and blowing into the tube by immersion Oxygen is supplied from the mouth, and FeO is generated at the tip of the nozzle, so that the life of the spray nozzle and the nozzle has a long life. In contrast, in the case of using inert gases such as krypton and Ar, the reaction surface can not be expected. , But the life of the spray gun and nozzle is longer than the use of oxygen and gas. Therefore, the type of gas to be used may be selected in consideration of the entire cost including spraying and humiliation. As the means for blowing the refining agent into the molten pig iron, an immersion spray gun, a blowing nozzle provided in a chain container, or both can be used. For the blow-in nozzle, any type of nozzle such as a bottom nozzle and a horizontal nozzle can be used. a 'In this second embodiment, substantially the entire amount of the refining agent is blown through the upper mouth to the molten pig iron bath surface, and is added by immersion spraying and / or blowing into the molten pig iron to be added to the molten pig iron. Refining agent robbed by blowing up can
91 ”9784 •Ptd 第33頁 550295 五、發明說明(27) _ 添加量為精鍊劑全部、、 日 噴槍吹至溶化生鐵、^二D量之20〜8〇質量%為佳。透過上吹 加量之80質量%,則浐之精鍊劑比例若超過精鍊劑全部添 一方面,未滿20質量%传目脫/5應所必要的授拌動力,另 成之上述之促進洁化果‘鍊/\吹至溶化生鐵浴面所造 圖5為對於透過—上=果//尸 量、及透過浸潰噴% 對,合化生鐵浴面吹送精鍊劑全 ..#. ^; III : f""" 過上吹喷搶之精鍊劑添加量相對於Ξ鍊二= 例盥脫填效果之μ及 β不蜊王砟添加里之比 / / 、 關係,於此試驗中,對於鍋型容哭 U5_r〇所保持之ρ含量:〇1〇〜〇11質 γ 〇.、〇7質量%以下之溶化生鐵,以氧氣(4.5 4.0^/3溶里化生 鐵ton)做為載體氣體將精鍊劑之粒徑丨關以 容主化生鐵ton)由上吹喷槍吹至溶化生鐵浴2並 且透過反 >貝喷搶將剩餘的必要石灰部分(〇〜6kg/溶化生鐵 ton)吹入則可進行脫磷處理(處理時間· 15分鐘)。此脫矽 處理為於精鍊劑中未添加,且處理後之熔渣量為 n 20kg/溶化生鐵t〇n以下。吹至溶化生鐵浴面之石灰的供給 速度B ( k g / m i η /溶化生鐵t 〇 n )、和吹至溶化生鐵浴面之氧 氣的供給速度A(Nm3/min/溶化生鐵ton)之比Α/Β為2 〇。石 灰添加量為令後述(5)式及(6)式所規定之石灰量 Wcao —P(kg/溶化生鐵ton)與石灰量Wcao —Si(kg/溶化生鐵 ton)於合計之範圍内。又,以氧氣做為載體氣體吹送精鍊91 ”9784 • Ptd Page 33 550295 V. Description of the invention (27) _ The added amount is all the refining agent, the daily spray gun is blown to the molten pig iron, and the amount of 20% to 80% by mass of D is better. If the proportion of the refining agent exceeds 80% by mass, if the proportion of the refining agent exceeds the total amount of the refining agent, less than 20% by mass of Chuantutu / 5 should be used for the necessary mixing power, and the above-mentioned chain of promoting cleansing fruit should be formed / \ Blowing to the molten pig iron bath surface Figure 5 is for permeation—up = fruit // cadmium volume, and through the impregnation spray% pair, the synthetic pig iron bath surface blowing refining agent .. #. ^; III: f " " " The amount of refining agent added by over-blowing and spraying relative to Ξchain two = Example of the effect of μ and β, and the relationship between β and 不, which is the ratio of adding 里. In this test, for the pot Type ρ content maintained by U5_r〇: 〇1〇 ~ 〇11 mass γ 〇, 〇7% by mass of molten pig iron, using oxygen (4.5 4.0 ^ / 3 dissolved pig iron ton) as the carrier gas will The particle size of the refining agent (contains the main pig iron ton) is blown from the upper blowing spray gun to the molten pig iron bath 2 and the remaining necessary lime is grabbed by reverse > shell spray. Partially (0 ~ 6kg / melted pig iron ton) can be dephosphorized (blown time · 15 minutes). This desiliconization treatment is not added to the refining agent, and the slag amount after the treatment is n 20kg / melt Below pig iron t〇n. Supply rate of lime B (kg / mi η / molten pig iron t 〇n) blown to the molten pig iron bath surface, and supply rate A (Nm3 / min / melt) of oxygen blown to the molten pig iron bath surface The ratio A / B of pig iron ton is 2 0. The amount of lime added is such that the amount of lime Wcao — P (kg / melted pig iron ton) and the amount of lime Wcao — Si (kg) are specified in formulas (5) and (6) described later. / Molten pig iron ton) in the total range. In addition, oxygen is used as a carrier gas for blowing and refining.
91119784.ptd 第34頁 550295 五、發明說明(28) 劑,於溶化生鐵浴面所生成的凹陷深度L (後 、 義之L值)為被控制於2〇〇〜5 0 0mm之範圍内。還:(7)式所定 理前後之溶化生鐵溫度為丨3 〇 0〜;[3 2 〇 °c。處=有’脫磷處 為由添加之石灰量與熔渣中2Ca〇濃度(处後之熔渣量 量平衡算出。 〜,查刀析值)之質 若根據圖5,則透過上吹喷搶之精鍊劑添加旦 鍊劑全部添加量之比例為在未滿2 〇質量%目對於精 區域中,令脫磷效果大為降低。 起過質量%之 圖δ中,示出於高爐鍋型脫磷設備中進行、容 處理時’應:本實施形態之例。根據高爐所出鐵生鐵,鱗 鐵中的S 1含s,若需要可於脫磷處理前進行鑄床’合匕 脫矽處理。脫磷處理為於高爐鍋4中放入溶化生脫矽等之 溶化生鐵中浸潰之喷搶5將石灰粉(精鍊劑)注入,同二= 上吹噴搶之將氡氣和石灰粉(精鍊劑)吹至溶化生\、寸 :注入石灰粉的供給速度為令溶化生鐵之攪拌:充分 第三實施形態為令吹至溶化生鐵浴面之精鍊 度和氧氣之供給速度為滿足下述(3)式及(4) ϋ = 脫磷處理。 你件進灯 (Cl/Dl) XC2/D2) ...(3) C1 > C2 ... (4) 但C1 ·脫磷處理前期中換算成CaO之精鍊劑供給速度 的平均值(kg/m in/溶化生鐵ton) C2 :脫鱗處理後期中換算成CaO之精鍊劑供給速度91119784.ptd Page 34 550295 V. Description of the invention (28) The depression depth L (later, meaning L value) generated by the molten pig iron bath surface is controlled within the range of 2000 ~ 500 mm. Also: the melting pig iron temperature before and after the theorem of formula (7) is 丨 3 0 0 ~; [3 2 0 ° c. The place = "dephosphorization place" is calculated from the amount of lime added and the concentration of 2Ca0 in the slag (the balance of the amount of slag after the treatment. ~, Check the analysis value). The proportion of the total amount of the refining agent added to the denier chain agent is less than 20% by mass. In the refined region, the dephosphorization effect is greatly reduced. Fig. Δ showing the mass percentage is shown in the example of the present embodiment when it is performed and treated in a blast furnace dephosphorization facility. According to the pig iron from the blast furnace, S 1 in the scale iron contains s, and if necessary, it can be desiliconized in a casting bed 'before the dephosphorization treatment. The dephosphorization treatment is to blast the blast furnace 5 into the blast furnace pot 4 to dissolve molten pig iron, such as molten pig iron, and inject the lime powder (refining agent). Refining agent) Blow to melted pigs. The feed rate of the injected lime powder is to stir the melted pig iron: A sufficient third embodiment is to make the degree of refining and the supply rate of oxygen blown to the bath of molten pig iron satisfy the following ( 3) and (4) ϋ = dephosphorization treatment. You enter the lamp (Cl / Dl) XC2 / D2) ... (3) C1 > C2 ... (4) But C1 · average value of the refining agent supply rate converted to CaO in the early stage of dephosphorization treatment (kg / m in / melting pig iron ton) C2: Refining agent supply rate converted to CaO in the later stage of descaling treatment
550295550295
的平均值(kg/mi η/溶化生鐵ton) D1 :脫磷處理前期中氧氣供給速度之平均值 (Nm3/min/ 溶化生鐵ton) D2 :脫磷處理後期中氧氣供給速度之平均值 (Nm3/min/ 溶化生鐵ton) 生鐵中之P含量,以精鍊 、交大,成為炫渣中(p )之 填處理之後期為令溶化生 往反應部位的移動變成決 有效參與脫磷作用之精鍊 定形態對溶化生鐵浴面所 比(精鍊劑供給速度/氧氣 以脫鱗處理後期相對於 的精鍊劑添加量下進行有 脫破處理之前期為了提高溶化 劑之供給速度大者可令脫磷速度 移動決定速率區域,相對地,脫 鐵中之P含量變低,金屬中之[p] 定速率步驟,故比脫磷處理前期 劑比例減少。因此,令如上述特 供給之精鍊劑和氧氣之供給速度 供給速度)及精鍊劑之供給速度, 脫磷處理前期變小,則可在更少 效率的脫磷處理。 本發明法為根據前述理由,·有效果地提高精鍊劑之反應 性,故於脫磷處理後期添加必要之最小限度的精鍊劑並且 進行有效率的脫磷處理。 圖7為於轉化爐型脫破精鍊爐(3 〇 〇 t 〇 n )中,未添加c a匕 且以下述①、②之條件進行脫磷處理,且調查令脫磷處理 後之溶化生鐵中之P含量為〇· 012質量%所必要的(^〇原單位 與脫磷效率之關係。 ①令吹至溶化生鐵浴面之精鍊劑換算成C a 〇之供給速度 C(kg/min/溶化生鐵t〇n)於處理之全部期間呈固定,且令Average value (kg / mi η / dissolved pig iron ton) D1: average value of oxygen supply rate in the early stage of dephosphorization (Nm3 / min / dissolved pig iron ton) D2: average value of oxygen supply rate in the late stage of dephosphorization (Nm3 / min / dissolved pig iron (ton) The content of P in pig iron is refined and processed to become the filling in the dross slag (p). After the treatment, the movement of the molten pig to the reaction site will become a refining form that will effectively participate in dephosphorization. Ratio of molten pig iron bath surface (refining agent supply rate / oxygen is added at the later stage of descaling treatment relative to the amount of refining agent added before descaling treatment. In order to increase the supply rate of the dissolving agent, the dephosphorization rate can be moved. In the rate region, relatively, the content of P in de-ironization becomes lower, and the [p] constant-rate step in the metal is reduced compared to the pre-dephosphorization treatment. Therefore, the supply rate of the refining agent and oxygen specially supplied as described above is reduced. (Supply speed) and refining agent supply speed, the smaller the early stage of dephosphorization treatment, the less efficient the dephosphorization treatment. In the method of the present invention, the reactivity of the refining agent is effectively improved based on the foregoing reasons. Therefore, the necessary minimum refining agent is added at the later stage of the dephosphorization treatment and the effective dephosphorization treatment is performed. FIG. 7 shows that in a reformer-type decompression refining furnace (300 ton), without adding ca dagger, dephosphorization treatment was performed under the following conditions (1) and (2), and the concentration of dissolved pig iron after dephosphorization treatment was investigated. It is necessary for the P content to be 0.0012% by mass (the relationship between the original unit and the dephosphorization efficiency. ① The refining agent blown to the surface of the molten pig iron bath is converted into a supply rate C (kg / min / melted pig iron) t〇n) is fixed throughout the treatment period, and
91119784.ptd 第36頁 55029591119784.ptd Page 36 550295
550295 五、發明說明(31) ' 生鐵中的P含量為0·10〜0Π質量%,Si含量為〇〇7質量%以 下。精鍊劑為使用不含有CaF2且僅以CaO主體的燒石灰。 又’氧源主要為使用氧氣,將其由上吹噴搶吹至溶化生鐵 浴面,且一部分為併用添加固體酸源(鐵礦石)。精鍊劑供 給量為4.6〜9.0kg/溶化生鐵t〇n、氧氣供給量為 8 · 6〜1 3 . 6 N m3 /溶化生鐵t 〇 η。又,關於①之脫填處理,令 C/D為0·50〜0.69kg/Nm3。關於②之脫磷處理,令ci為 0· 88〜1· OOkg/min/ 溶化生鐵ton,C2 為 〇.3〇 〜(K39kg/min/ 溶化生鐵 ton,C1/D1 為 〇·60 〜0.83kg/Nm3,C2/D2 為 0·38 〜0.48kg/Nm3,(C1/Dl)x 56 〜72% = (C2/D2)。又,處理 後之炫潰量為20kg/溶化生鐵ton以下。石灰添加量為令後 述(5)式及(6)弍所規定之石灰量wca〇 — p(kg/溶化生鐵t〇n) 與石灰量Wcao — Si (kg/溶化生鐵ton)於合計範圍内。又, 經由以氧氣做為載體氣體將精鍊劑吹送,於溶化生鐵浴面 所產生之凹陷深度L(後述(7)式所定義之L值)被控制於 2 0 0〜5 0 0 mm之範圍内。還有,脫磷處理前後之溶化生鐵溫 度為1 3 0 0〜1 3 2 0 °C。處理後之炫渣量為由添加之石灰量與 熔渣中之CaO濃度(熔渣分析值)之質量平衡算出。 若根據圖7,則可知②之脫磷處理為較①之情況,於Ca〇 原單位更少且脫磷效率更高。其係因②之情況,於精鍊後 期並未進行多餘的精鍊劑添加下進行充分的脫鱗,故可取 得南脫鱗效率。 此第三實施形態中,令精鍊劑供給速度和氧氣供給速度 為(C1/D1 ) > (C2/D2)、Cl >C2則可取得所欲之效果,特別550295 5. Description of the invention (31) 'The content of P in pig iron is 0 · 10 ~ 0Π% by mass, and the content of Si is less than 07% by mass. The refining agent is calcined lime that does not contain CaF2 and is mainly composed of CaO. The oxygen source mainly uses oxygen, which is blown from the top to the molten pig iron bath surface, and a part of it is a solid acid source (iron ore) added in combination. The supply amount of the refining agent is 4.6 to 9.0 kg / dissolved pig iron ton, and the supply amount of oxygen is 8.6 to 13.6 N m3 / dissolved pig iron ton. Regarding the unfilling treatment of (1), the C / D was set to be 0.50 to 0.69 kg / Nm3. Regarding the dephosphorization treatment of ②, let ci be 0.88 ~ 1.0kg / min / molten pig iron ton, C2 0.30 ~ (K39kg / min / molten pig iron ton, C1 / D1 0.60 ~ 0.83kg / Nm3, C2 / D2 is 0.38 to 0.48kg / Nm3, (C1 / Dl) x 56 to 72% = (C2 / D2). In addition, the dazzling amount after treatment is 20kg / dissolved pig iron ton. Lime The amount of addition is such that the amount of lime wca0-p (kg / dissolved pig iron ton) and the amount of lime Wcao-Si (kg / dissolved pig iron ton) specified in the formulae (5) and (6) (i) described later fall within the total range. In addition, the refining agent is blown by using oxygen as a carrier gas, and the depression depth L (the value of L defined by the formula (7) described later) generated on the surface of the molten pig iron bath is controlled to be within a range of 200 to 50 mm. In addition, the molten pig iron temperature before and after the dephosphorization treatment is 1 3 0 ~ 1 3 2 0 ° C. The amount of dross after treatment is determined by the amount of lime added and the CaO concentration in the slag (analyzed value of the slag). Calculate the mass balance. According to Figure 7, it can be seen that the dephosphorization treatment of ② is less than that of ①, and the unit of Ca0 is less and the dephosphorization efficiency is higher. The reason is that the condition of ② was not used in the later stage of refining. Carry on In the third embodiment, the refining agent supply rate and oxygen supply rate are (C1 / D1) > (C2 / D2), Cl > C2 can achieve the desired effect, especially
91119784.ptd 第38頁 550295 五、發明說明(32) 以(Cl/Dl)x 30 〜80%=(C2/D2)、Clx 30 〜80% = C2 之範圍為 佳。於(Cl/Dl )3 0% > (C2/D2)、Cl X 3 0% >C2 則因精鍊劑之 供給量不足,故具有令脫磷率降低之傾向,另一方面,於 (Cl/Dl ) X 80% < (C2/D2)、Cl X 8 0% <C2,則脫磷處理後期 之多餘的精鍊劑供給量變多,故具有令脫鱗效率降低之傾 向。 此第三實施形態中,若於脫磷處理期間(脫磷處理之前 期及後期)根據上述條件供給精鍊劑及氧氣即可,因此, 令精鍊劑供給速度和氧氣供給速度變化之形態為任意的, 可連續或階段性或以此兩種形態予以變化。 本發明之第四實施形態為對於Si含量為〇· 15質量%以下 之溶化生鐵,透過上吹喷搶將氧氣和至少一部分之精鍊劑 吹至溶化生鐵浴面並進行脫磷處理,且於此脫磷處理中, 將下述(5)式所求出之石灰量Wca〇 — p(kg/溶化生鐵t〇n)和 下述(6)$式所求出之石灰量Wca〇-Si(kg/溶化生鐵ton)添加 合計份量之石灰做為精鍊劑。91119784.ptd Page 38 550295 V. Description of the invention (32) The range of (Cl / Dl) x 30 ~ 80% = (C2 / D2), Clx 30 ~ 80% = C2 is preferable. In (Cl / Dl) 3 0% > (C2 / D2), Cl X 3 0% > C2, due to insufficient supply of refining agent, there is a tendency to reduce the dephosphorization rate. On the other hand, in ( Cl / Dl) X 80% < (C2 / D2), Cl X 8 0% < C2, the excess refining agent supply in the later stage of dephosphorization treatment increases, so it tends to reduce the descaling efficiency. In this third embodiment, the refining agent and oxygen may be supplied during the dephosphorization treatment (before and after the dephosphorization treatment) according to the above conditions. Therefore, the form in which the refining agent supply rate and the oxygen supply rate are changed is arbitrary. It can be changed continuously or in stages or in these two forms. In a fourth embodiment of the present invention, for molten pig iron having a Si content of 0.15 mass% or less, oxygen and at least a part of the refining agent are blown onto the molten pig iron bath surface by a blow-up spray, and dephosphorization treatment is performed, and here In the dephosphorization treatment, the amount of lime Wca0-p (kg / dissolved pig iron ton) obtained by the following formula (5) and the amount of lime Wca0-Si ( kg / dissolved pig iron (ton)) A total amount of lime is added as a refining agent.
Wca0一P =(溶化生鐵[P] -目標[P]) X ( 1 0/ 62 ) X 56 X 3/ η Cao --(5) 但/谷化生鐵[P ]:脫磷處理前之溶化生鐵中之P濃度 通 (質量%) 又 ,[P ] ·目標之脫碗處理後之溶化生鐵中之p濃 度(質量%) 々cao(石灰效率>〇· 5〜1 Wca〇一Sl=溶化生鐵[Si ] X (10/28) X 56 X 2Wca0-P = (Dissolved pig iron [P]-Target [P]) X (1 0/62) X 56 X 3 / η Cao-(5) But / grain pig iron [P]: Melting before dephosphorization The concentration of P in pig iron (% by mass) and [P] · The target concentration of p in molten pig iron after the bowl removal treatment (% by mass) 々cao (lime efficiency> 5 · 1 to 5 Wca〇-Sl Dissolved pig iron [Si] X (10/28) X 56 X 2
91119784.ptd 第39頁 550295 五、發明說明(33) '一"* --—- 但溶化生鐵[Si ]:脫磷處理前之溶化生鐵中之Si濃 、, 度(質量% ) 如W所述般,先前之脫磷處理技術為以令熔渣維持均勻 =液相狀態為其前提,根據磷分配Lp決定熔渣量,因此實 :上必須以7 P、S i固定之必要精鍊量以上份量的精鍊 劑。、相對地,本發明為利用於火點為中心之溶化生鐵浴面 區域中之直接的脫磷反應、和其外側區域之固相主體熔渣 之P固定的機制,因此可在如上述之必要的最低限度丑之精一 鍊劑量下,有效率地產生脫磷反應。 貝際上’為了固定溶化生鐵中之P和S i所消耗之石灰量 可依下述式计异。於下式中,Wca〇 一p〇為固定溶化生鐵中 所消耗的石灰量(kg/溶化生鐵ton),Wcao—Si〇為固定 >谷化生鐵中之Si所消耗的石灰量(kg/溶化生鐵ton)。91119784.ptd Page 39 550295 V. Description of the invention (33) '一 " * ---- But dissolved pig iron [Si]: Si concentration, degree (mass%) in molten pig iron before dephosphorization treatment, such as W As mentioned above, the previous dephosphorization treatment technology is based on the premise that the slag is maintained uniform = liquid state, and the slag amount is determined according to the phosphorus distribution Lp. Therefore, the necessary refining amount must be fixed with 7 P and S i. Refining agent in the above amount. In contrast, the present invention uses the direct dephosphorization reaction in the molten pig iron bath surface area centered on the fire point and the P-fixation mechanism of the solid-phase main slag in the outer area, so it can be used as necessary as described above. At the lowest dose of ugly essence, it can produce dephosphorization reaction efficiently. The amount of lime consumed by Kaijima 'to fix the P and S i in the molten pig iron can be calculated by the following formula. In the following formula, Wca〇-p〇 is the amount of lime consumed in the fixed molten pig iron (kg / dissolved pig iron ton), and Wcao-Si〇 is the amount of lime consumed in the fixed > Si in the refined pig iron (kg / Dissolve pig iron (ton).
Wca〇 — P〇 = (溶化生鐵[p] —目標[ρ] ) χ (1〇/62) χ 56 但溶化生鐵[ρ ]:脫填處理前之溶化生鐵中之ρ含量 (質量%) 目標[Ρ]:目標之脫磷處理後之溶化生鐵中之Ρ含 量(質量%)Wca〇— P〇 = (melted pig iron [p] — target [ρ]) χ (1〇 / 62) χ 56 but molten pig iron [ρ]: ρ content (mass%) in molten pig iron before defilling treatment [P]: P content in the molten pig iron after the dephosphorization treatment of the target (mass%)
Wcao一Sio=溶化生鐵[Si ] X ( 1 0/2 8 ) X 5 6 X 2 但〉谷化生鐵[S i ].脫石粦處理如之溶化生鐵中之S i含 量(質量%) 此處’若石灰之全部添加量為Total Ca0(kg/溶化生鐵 ΐon),則參與脫磷之石灰效率π ca〇為如下式計算。 7?cao:=Wcao_Po/(Total CaO~Wcao_Sio)Wcao-Sio = Dissolved pig iron [Si] X (1 0/2 8) X 5 6 X 2 But> Valley pig iron [S i]. The content of Si in molten pig iron treated by destone processing (mass%) This If the total amount of lime added is Total Ca0 (kg / dissolved pig iron), the lime efficiency π ca0 that participates in dephosphorization is calculated as follows. 7? Cao: = Wcao_Po / (Total CaO ~ Wcao_Sio)
9]n9784.ptd 第40頁 550295 五、發明說明(34) "~ -- 本實施形態中,首先,將此石灰效率Θ ca〇規定為 〇· 5〜1 。此;7 cao之下限為由未進行無用石灰之添加且適切 產生本發明目標之脫磷反應的觀點所規定。即,若π ca〇 未滿0 · 5,則實質上進行無用的石灰添加,不僅喪失於少 精鍊劑添加量下進行有效率的脫磷處理之本發明之效果, 因=指定之氧原單位下所生成之Fe〇所相對的石灰^添加 量為呈過剩,故變成大量存在無法渣化的(^〇,此類無法 渣化之CaO為阻礙上述脫磷反應之進行。 · 因此’本實施形態中,將下述(5 )式所求出之石灰量 Wcao — P(kg/溶化生鐵t〇n)和下述(6)式所求出之石灰量9] n9784.ptd Page 40 550295 V. Description of the invention (34) " ~-In this embodiment, first, the lime efficiency θ ca〇 is defined as 0.5 · 1 ~ 1. This; the lower limit of 7 cao is defined by the viewpoint that the addition of unwanted lime does not proceed and that the dephosphorization reaction which is the object of the present invention is appropriately generated. That is, if π ca0 is less than 0 · 5, useless lime addition is substantially performed, and not only the effect of the present invention for performing effective dephosphorization treatment with a small amount of refining agent added is lost, because the specified oxygen source unit The relative amount of lime ^ added to Fe0 produced below is excessive, so it becomes a large amount that cannot be slagged (^ 〇, such non-slagged CaO is to hinder the above-mentioned dephosphorization reaction. Therefore, 'this implementation In the aspect, the amount of lime Wcao — P (kg / dissolved pig iron ton) obtained by the following formula (5) and the amount of lime obtained by the following formula (6)
Wcao 一 Si(kg/>谷化生鐵t〇n)添加合計份量之石灰進行脫石舞 處理。Wcao-Si (kg / > pig pig iron ton) was added with a total amount of lime to perform a stone removing treatment.
Wcao — Ρ:(溶化生鐵[p卜目標[P]) X (;[ 〇/62) χ 56 χ 3/ 7] ca〇 "*(5) 但溶化生鐵[p ]:脫磷處理前之溶化生鐵中之p含量 (質量%) 目標[P]:目標之脫磷處理後之溶化生鐵中之P含 量(質量%) 7?cao(石灰效率)=:〇· 5〜1Wcao — Ρ: (Melted pig iron [p target [P]) X (; [〇 / 62) χ 56 χ 3/7] ca〇 " * (5) but molten pig iron [p]: Content of p in molten pig iron (% by mass) Target [P]: Target P content of molten pig iron after dephosphorization treatment (% by mass) 7? Cao (lime efficiency) =: 0.5 · 1
Wcao — Si:溶化生鐵[si ] X (10/28) X 56 X 2 ".(6) 但溶化生鐵[S i ]:脫磷處理前之溶化生鐵中之s丨含 量(質量%) 上述Wcao一P為於π cao = 0· 5〜1時,將溶化生鐵中之p固定 為3CaO · P2〇5所必要的石灰量,又,上述Wcao —Si為令溶化Wcao — Si: dissolved pig iron [si] X (10/28) X 56 X 2 ". (6) but dissolved pig iron [S i]: s 丨 content (mass%) in molten pig iron before dephosphorization treatment Wcao-P is the amount of lime necessary to fix p in the molten pig iron to 3CaO · P205 when π cao = 0.5 to 1
91119784.ptd 第41頁 550295 五、發明說明(35) 生鐵中之Si固定為2Ca0 · Si 〇2所必要的石灰量。 圖8為關於將P含量為0· 11質量%之溶化生鐵脫填處理至p 含量:0. 0 1 5質量%之情況,將本實施形態中根據溶化生鐵 中之S i含量所忝加之石灰量,與先前法之脫碟處理所添加 之石灰量比較示出,Wca〇-Si為令S i固定所必要的石灰 量,Wcao一P1為於7? cao = l時令p固定(脫p用)所必要的石灰 量,Wcao一Ρ〇· 5為於π ca〇 = 0. 5時令P固定所必要的石灰 量,W為於先前法中所添加之石灰量。如同圖所示般,於 先前法中所必要之石灰量為根據磷分配Lp和視必要之熔渣 量而決定,故與溶化生鐵中之S i濃度無關,必須以w之石 灰量,相對地,於本實施形態所添加之石灰量為 [Wcao —Si+Wcao —Pjqwcao — Si +Wcao — P〇.5 ]即足夠,可較先 前法大幅削減石灰添加量。 又,圖9為示出本實施形態和先前法中之脫p用之必要的 石灰量和石灰玫率cao、與脫磷處理後之溶化生鐵中之p 含量的關係,先前法中之脫P用所必要的石灰量為指圖8之 [W-Wcao一Si ]。若根據圖9,則可知本實施形態為比先前法 使用非常少的脫P用石灰並於高石灰效率下進行脫填處/ 理〇 又,此第四實施形態中,將石灰量Wcao〜p(以π ca〇 =丨所 求出之Wcao一P,以下相同)之80質量%以上的石灰透過上吹 喷槍吹送至溶化生鐵浴面為佳。圖1 〇為根據本發明者等人 所進行之試驗結:果,示出由上吹喷槍吹送至溶化生鐵、、谷面 之石灰量X與石灰量Wcao —P之比X/Wcao —P與脫碟處理後之91119784.ptd Page 41 550295 V. Description of the invention (35) The amount of lime necessary for fixing Si in pig iron to 2Ca0 · Si 〇2. FIG. 8 is a case where the molten pig iron having a P content of 0.11% by mass is de-filled to a p content of 0.15 mass%. In this embodiment, lime added based on the Si content in the molten pig iron is added. The amount is compared with the amount of lime added in the previous method of disc removal treatment. Wca0-Si is the amount of lime necessary to fix S i, and Wcao-P1 is fixed at 7? Cao = l. The amount of lime necessary for use), Wcao-P0.5 is the amount of lime necessary for P to be fixed at πca0 = 0.5, and W is the amount of lime added in the previous method. As shown in the figure, the necessary amount of lime in the previous method is determined according to the phosphorus distribution Lp and the necessary amount of slag. Therefore, it has nothing to do with the concentration of Si in the molten pig iron. The amount of lime added in this embodiment is [Wcao — Si + Wcao — Pjqwcao — Si + Wcao — P 0.5.] Is sufficient, and the amount of lime added can be greatly reduced compared to the previous method. 9 is a diagram showing the relationship between the amount of lime and the lime content cao necessary for de-p removal in this embodiment and the previous method, and the p content in the molten pig iron after the dephosphorization treatment. The necessary amount of lime is referred to as [W-Wcao-Si] in FIG. 8. According to FIG. 9, it can be seen that this embodiment uses less lime for P removal than the previous method and performs defilling / treatment at a high lime efficiency. In this fourth embodiment, the amount of lime Wcao ~ p (Wcao-P determined by π ca0 = 丨, the same applies hereinafter) It is preferable that 80% by mass or more of lime is blown to the molten pig iron bath surface through an upper blowing spray gun. Fig. 10 shows the results of tests performed by the inventors and others according to the present invention. The results show the ratio of the amount of lime X and the amount of lime Wcao-P blown to the molten pig iron by the upper blowing lance X / Wcao-P After disc processing
550295 五、發明說明(36) 生鐵中之P含量的關係’此試驗為對於轉化爐型 (34〇t〇n)所保持之p含量:〇 〇95〜〇135質 質之溶化生鐵,將氧氣(1(W5NmV溶化生鐵 ::為載體軋體之粒徑lmm以下的石灰粉(4〜10kg/溶化 、〇=由上°人噴搶吹至溶化生鐵浴面,進行脫磷處理 燐m”1 v4分鐘)後,將溶化生鐵裝入脫碳用轉化 :鈣仃妷吹鍊。脫磷處理中,CaF2添加量為丨kg/溶化 以下,處理後之熔渣量為30kg/溶化生鐵ton以 了钟吹5溶化生鐵浴面之石灰的供給速度B(kg/mi以溶化 准a on)、與吹至溶化生鐵浴面之氧氣的供給速度 截二,二n?合化生鐵ton)之比Α/β為i7。又,以氧氣做為 Ϊ載ΐ精鍊劑,於溶化生鐵浴面所生成的凹陷深度 2 ,所疋義之L值)為被控制於2 0 0〜5 0 0 mm之範圍 内,有脫磷處理前後之溶化生鐵溫度為1 3 〇 〇〜! 3 2 〇 ί//"理後之熔渣量為由添加之石灰量與熔渣中之Ca〇濃 度(溶渣分析值)之質量平衡算出。 f根據圖10,若石灰量Wca〇—p中所佔之上述石灰量又比 例未滿80質量% ’則脫碟率有若干降低之傾向。其係因於 =應部位之火點或其附近之氧氣供給區域中直接投入精鍊 诏之如上述的高反應效率為相對地難以取得。 、為比C和Fe亦燃燒,於吹鍊中之溶化生鐵中以si 〇2型 ^安定存在,因此並非必定於火點與石灰反應。因此,固 定發生Si〇2之相當於石灰量Wcao_Si的石灰源並非限於燒 石灰,若為含有未反應之石灰(Free Ume)*質即可。因550295 V. Description of the invention (36) Relationship of P content in pig iron 'This test is the p content maintained for the conversion furnace type (34oton): 0095 ~ 〇135 quality dissolved pig iron, oxygen (1 (W5NmV molten pig iron: is the lime powder with a particle size of 1 mm or less for the rolled body of the carrier (4 ~ 10kg / melt, 0 = sprayed from the upper person to the molten pig iron bath surface, dephosphorization treatment 燐 m "1) v4 minutes), the molten pig iron is loaded into the conversion for decarburization: calcium thorium blowing chain. In the dephosphorization process, the amount of CaF2 added is 丨 kg / melt or less, and the slag amount after the treatment is 30kg / melt pig iron ton. The ratio of the supply rate of lime of the molten pig iron bath surface B (5 kg / mi to the melting standard a on) and the supply rate of oxygen blown to the molten pig iron bath surface is cut off (2, n? Combined pig iron ton). / β is i7. In addition, the depth of the depression 2 generated on the molten pig iron bath surface using oxygen as the radon refining agent is controlled to be within the range of 200 to 500 mm. The temperature of molten pig iron before and after dephosphorization treatment is 1 3 00 ~~ 3 2 〇ί / " The amount of slag after treatment is based on the amount of lime added and Ca in the slag 〇Calculate the mass balance of the concentration (analysis value of dissolving slag). F According to FIG. 10, if the above-mentioned amount of lime in the amount of lime Wca0-p is less than 80% by mass, the disc removal rate tends to decrease. The reason is that the high reaction efficiency as described above is relatively difficult to obtain when the refining radon is directly put into the fire point of the corresponding part or the oxygen supply area near it. It also burns than C and Fe and melts in the blowing chain. Pig iron exists in the form of SiO2, so it does not necessarily react with lime at the fire point. Therefore, the source of lime that is equivalent to the amount of lime Wcao_Si that is fixed to SiO2 is not limited to burnt lime. Free Ume) * quality.
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五、發明說明(37) 此’相當於石灰及从 燒石灰、塊石灰复Wcao—之精鍊劑可使用由石灰粉、塊 種以上。製鐵ί =、含有未反應Ca〇之製鐵熔渣中選出一 炼渣(驗产3 4 7二亦可使用例如脫碳步驟所發生的轉化爐 此第四又實〜施G)由和鐵水包^查等。 添加量下取α古二中,根據刖述之理由,為了於少精鍊劑 含量為0 1 5 :。脫磷效率,乃令脫磷處理之溶化生鐵的S 土 〕·03質量^7貝/° =下、較佳為〇·07質量%以下、更佳為 削薄太每I…/溶化生鐵之。含量若超過0· 15質量%,則 第玉i也形悲之精鍊劑添加量的減低化效果。 以氧气Ϊ施形態為將下述(7)式所定義之經由吹入氧氣或 之凹二况為載體氣體吹入精鍊劑而於溶化生鐵浴面所生成 ^曰殊度L控制為2〇〇〜500mni。 ^L〇X exPi(-〇.78x Lh)/L〇} ...(7) °"63 x { (F02/n)/dt }2/3 但:上吹喷搶之喷搶高度(mm) F〇2 :味自上吹喷搶之氧氣供給速度(Nm3/hr) η :上吹喷槍之管嘴孔數 4 ·上吹嘴%之管鳴孔控(m m)(但,複數管嘴孔之 管嘴直徑為不同時,為全體管嘴孔的平均孔 徑) 下ϊϊί發明為目標之脫磷反應機構,於少精鍊劑添加息 的方脫磷效率上,特別令氧氣供給至反應部位之火: 溶彳卜* k切化,具體而言,將氧氣或氧氣和精鍊劑吹逆— 生鐵浴面所生成之凹陷深度(由氧氣供給速度和上吹 於V. Description of the invention (37) This ‘equivalent to lime’ and a refining agent consisting of burnt lime and lumped lime may be used as lime powder or lumps. Ironmaking: = Select a smelting slag from ironmaking slag containing unreacted Ca0 (production inspection 3 4 72 can also use a conversion furnace that occurs during the decarburization step. Hot metal bag ^ check and so on. The amount of addition is taken from α Gu Er, according to the reasons stated, in order to reduce the content of refining agent is 0 1 5:. The dephosphorization efficiency is the S soil that dissolves pig iron in dephosphorization treatment] · 03 mass ^ 7 shells / ° = lower, preferably 0.07 mass% or less, and more preferably thinner per I ... / melting pig iron . If the content exceeds 0.15% by mass, the effect of reducing the amount of refining agent added to Diyu i is reduced. In the form of oxygen application, the refining agent, which is defined by the following formula (7), is blown with oxygen or concave as the carrier gas, and the refining agent is blown on the surface of the molten pig iron bath. The degree L is controlled to 200. ~ 500mni. ^ L〇X exPi (-〇.78x Lh) / L〇} ... (7) ° " 63 x {(F02 / n) / dt} 2/3 mm) F〇2: Oxygen supply speed (Nm3 / hr) from the top blow nozzle η: Nozzle hole number of the upper blow gun 4 · Nozzle hole control (mm) of the upper blow nozzle (mm) (but, multiple When the nozzle diameter of the nozzle hole is different, it is the average hole diameter of the entire nozzle hole.) The dephosphorization reaction mechanism targeted by the invention is designed to reduce the efficiency of dephosphorization by adding less refining agent, and in particular, to supply oxygen to the reaction. Part of the fire: dissolve the slabs * k cut, specifically, blow oxygen or oxygen and refining agents in reverse-the depth of the depression generated by the surface of the pig iron
550295 五、發明說明(38) 喷搶之構成及使用條件所計算之理論上的凹陷深度)控制 於最適範圍為佳。 此處,若經由氧氣或氧氣和精鍊劑吹送於溶化生鐵浴面 所生成之凹陷深度過小,即氧氣或氧氣和精鍊劑之吹送過 於微弱,則於火點外發生熔渣起泡,此起泡之熔渣為妨礙 喷射氧氣之流動,故使氧氣對於火點之供給降低,於提高 脫磷效率上變成不利條件。又,因為氧對於火點之供給不 安定,故無法安定供給脫磷所必要的氧,脫磷效率之偏差 變大,並且3 C a Ο · P2 05會分解,並發生恢復成填。 另一方面,若經由氧氣或氧氣和精鍊劑吹送於溶化生鐵 浴面所生成之凹陷深度過大,即氧氣或氧氣和精鍊劑之吹 送過強,則於火點内之氧密度過高,對應於所發生之FeO 的P並無法由金屬充分供給。其結果,因過剩部分的F e 0而 進行脫碳,此情況亦於提高脫磷效率上為不利之條件。 經由氧氣之吹送或以氧氣做為載體氣體之精鍊劑的吹送 而於溶化生鐵浴面所生成之凹陷深度L可根據下述(7)式之 定義。 L = L0x exp{( - 0.78x Lh)/L0} ---(7) L0 = 63 x {(F02/n)/dt}2/3 但LH :上吹喷搶之喷搶高度(mm) F02 :來自上吹喷搶之氧氣供給速度(Nm3/hr) η :上吹喷槍之管嘴孔數 dt :上吹喷槍之管嘴孔徑(mm )(但,複數管嘴孔之 管嘴直徑為不同時,為全體管嘴孔的平均孔550295 V. Description of the invention (38) The composition of the spray gun and the theoretical depression depth calculated from the use conditions are preferably controlled in the optimal range. Here, if the depth of the depression generated by blowing oxygen or oxygen and refining agent on the molten pig iron bath surface is too small, that is, the blowing of oxygen or oxygen and refining agent is too weak, slag foaming occurs outside the fire point, and this foaming The slag is to hinder the flow of the injected oxygen, so the supply of oxygen to the fire point is reduced, which becomes an unfavorable condition for improving the dephosphorization efficiency. In addition, because the supply of oxygen to the ignition point is unstable, the oxygen necessary for dephosphorization cannot be stably supplied, the deviation of the dephosphorization efficiency becomes large, and 3 C a 0 · P2 05 is decomposed and restored to fill. On the other hand, if the depth of the depression generated by blowing oxygen or oxygen and refining agent on the surface of the molten pig iron is too large, that is, the blowing of oxygen or oxygen and refining agent is too strong, the oxygen density in the fire point is too high, corresponding to The P of FeO generated cannot be fully supplied by the metal. As a result, decarburization is carried out due to an excess of F e 0, which is also a disadvantageous condition for improving dephosphorization efficiency. The depression depth L generated on the molten pig iron bath surface by blowing oxygen or blowing a refining agent using oxygen as a carrier gas can be defined according to the following formula (7). L = L0x exp {(-0.78x Lh) / L0} --- (7) L0 = 63 x {(F02 / n) / dt} 2/3 but LH: the height of the spray blast (mm) F02: Oxygen supply speed from upper blow spray (Nm3 / hr) η: Nozzle hole number of upper blow gun dt: Nozzle hole diameter (mm) of upper blow gun (however, multiple nozzle hole nozzles When the diameter is different, it is the average hole of all nozzle holes
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五、發明說明(39) f實施形㈣’將溶化生鐵浴面之上述凹陷深度 於200〜500mm且進行脫石粦處理。圖11兔钿本 工 ❺根據本發明者算人 =進订之试^、结果’不出/谷化生鐵浴面之凹陷深度L與脫 碟效率及脫填處理後之溶化生鐵中ρ令旦 ☆里關{糸,j匕令式 為對於轉化爐型容器(3 4 0 t ο η )所保持之p含量· Χ 〇· 0 9 5 〜0· 135 質量%、Si 含量:〇. 〇2 〜〇 1〇 1 — ,,將氧氣U0〜15Nmv溶化生鐵ton)做為氣體谷二生 劑粒徑1龍以下的石灰粉(4〜10kg/溶化生鐵t〇n)由上吹喷采 搶吹至溶化生鐵浴面,進行脫磷處理(處理時間· ι〇 八 鐘)後,將溶化生鐵裝入脫碳用轉化爐並進行脫碳吹刀 脫破處理中,Cah添加量為lkg/溶化生鐵七⑽以下,卢理 後之炼渣量為3 Okg/溶化生鐵ton以下。吹至溶化生^浴 之石灰的供給速度B(kg/min/溶化生鐵t〇n)、與吹至溶化 生鐵浴面之氧氣的供給速度A(Nm3/mi η/溶化生鐵t〇n)之比 A/B為1.7。石灰添加量為令上述(5)式及(6)式所規定之石 灰量Wcao —P(kg/溶化生鐵ton)與石灰量Wca〇 —Si (kg/溶化 生鐵t on )合計之範圍内。還有,脫磷處理前後之溶化生 溫度為1 3 0 0〜1 3 20 t。處理後之熔渣量為由添加之石灰與 溶渣分析值之CaO濃度的質量平衡算出。 /、 若根據圖11(a)、(b),則凹陷深度L為與2〇〇〜5 0 0mm之範 圍相比較,於未滿2〇〇mm、超過5〇〇mm之範圍中,根據上^ 理由令脫磷效率變低,處理後之溶化生鐵中的p含量有變α 高之傾向。 &V. Description of the invention (39) f Implementation shape ㈣ 'The above-mentioned depression depth of the molten pig iron bath surface is 200 to 500 mm and the stone removal treatment is performed. Fig. 11 Rabbit 钿 This work ❺ According to the inventor's operator = order test ^, the result 'not out / pit depth L of the pig iron bath surface and the efficiency of the dish removal and the molten pig iron after defilling treatment ☆ 里 关 {糸, j dagger formula is the p content of the furnace type container (3 4 0 t ο η) · χ 〇 · 0 9 5 ~ 0 · 135 mass%, Si content: 〇. 〇2 〇〇〇〇〇—, the oxygen U0 ~ 15Nmv dissolved pig iron (ton) as the gas valley secondary agent particle size of less than 1 dragon lime powder (4 ~ 10kg / melted pig iron t0n) from top blowing to blowing to melt The pig iron bath surface is subjected to dephosphorization treatment (processing time · 08 minutes), and then the molten pig iron is charged into a decarburization conversion furnace and subjected to decarburization blown knife breaking treatment. The amount of Cah added is 1 kg / melted pig iron. Hereinafter, the amount of slag after Lu Li is 3 Okg / melted pig iron ton or less. The supply rate of lime blown to the molten pig bath (kg / min / melted pig iron ton), and the supply rate of oxygen blown to the bath surface of molten pig iron (Nm3 / mi η / melted pig iron ton). The ratio A / B is 1.7. The amount of lime added is within the range of the sum of the stone ash amount Wcao-P (kg / melt pig iron ton) and the lime amount Wca0-Si (kg / melt pig iron ton) specified in the formulas (5) and (6). In addition, the thawing temperature before and after the dephosphorization treatment is 1 3 0 to 1 3 20 t. The amount of slag after the treatment is calculated from the mass balance of the CaO concentration of the added lime and the analytical value of the dissolved slag. /. According to FIGS. 11 (a) and (b), the depression depth L is compared with the range of 2000 to 500 mm, and in the range of less than 2000 mm and more than 500 mm, according to The reason is that the dephosphorization efficiency becomes low, and the p content in the molten pig iron after treatment tends to become higher. &
550295 五、發明說明(40) 本^之第六實施形態為對於以 下、較佳為0.07質量%以下、更佳為〇〇3質量心/二 ί:加rgCaF2去之ί加量為1 kg/溶化生鐵t〇n以下•實質1化 '小口 Ρ 添加精鍊劑中所含不可避免之雜拼7冰 叫條件下,透過上吹喷槍將氧氣和至少一二貝= 劑吹运至溶化生鐵浴面,進行脫磷 終了時之溶化生鐵溫度為136〇t〜145(Kc。 π脫磷處理 由於脫磷反應為P的氧化反應,故以往之 ;溫度為較低溫者較為有利,又,以往若於高生化上 广:進仃處理:則磷由熔渣往金屬發生磷復位。因此,: 在:於1 3 6 0 C以上之高溫區域進行脫磷處理 鐵中之P含量降低至低位。相對地,本發明者等人^化生 將本發明法中之脫磷處理溶化生鐵中的s i ::右 且於caF2之添加量少或無添加之條件τ進行脫1低則 即使進行高溫處理亦幾乎不會發生磷由嫁潰往金屬之2 位、,而:得高的脫磷反應效率。即使進行此類高溫處理亦 可減小復磷速度者係因本發明法中,經由氧氣對生成大量 FeO之溶化生鐵浴面區域供給精鍊劑,故與上置裝入塊石 灰之方法等相比較,CaO(精鍊劑)與Fe〇接觸之面積為大幅 增大,因此經由FeO所氧化之己〜與^。反應之效率及’’’速度田 亦變大’縮短CaO-FeO系融體溶融時間。即,脫鱗反應為 瞬時完成,其後之熔渣的溶融時間短,故磷復位之速度亦 小 〇 圖12為於轉化爐型容器( 3 0 0 ton)中未添加“匕之條件下550295 V. Description of the invention (40) The sixth embodiment of the present invention is for the following, preferably 0.07 mass% or less, more preferably 0.003 mass center / two: Add rgCaF2 to the amount of 1 kg / Dissolve pig iron below t0n • Essentially, make sure to add the unavoidable miscellaneous substances contained in the refining agent. 7 Under the condition of ice calling, blow oxygen and at least one or two shells through the blowing blow gun to the molten pig iron bath. On the other hand, the melting pig iron temperature at the end of dephosphorization is 136 ° t to 145 (Kc. Π dephosphorization treatment, because the dephosphorization reaction is an oxidation reaction of P, so the past; the temperature is lower is more favorable, In the high biochemical Shangguang: advanced treatment: the phosphorus from the slag to the metal will be phosphorus reset. Therefore ,: in the high temperature region above 1 360 ° C dephosphorization treatment, the P content in iron is reduced to a relatively low level. In the present invention, the inventors, etc., chemically dissolve si :: in the pig iron by the dephosphorization treatment in the method of the present invention, and remove it with the condition that the amount of caF2 is small or no addition τ is low, even if it is subjected to high temperature treatment It is almost impossible for phosphorus to migrate from the metal to the second position of the metal, and: high dephosphorization Response efficiency. Even if such high-temperature treatment can reduce the rate of phosphorus compounding, in the method of the present invention, because the refining agent is supplied by oxygen to the molten pig iron bath surface area where a large amount of FeO is generated, it is the same as the method of loading a block of lime. By comparison, the area of contact between CaO (refining agent) and Fe0 has greatly increased, so the oxidation of FeO through FeO ~ and ^. The efficiency of the reaction and 'the speed field also becomes larger' shortens the CaO-FeO system melting Body melting time. That is, the descaling reaction is completed instantaneously, and the subsequent melting time of the slag is short, so the speed of phosphorus reset is also small. Figure 12 shows that no "dagger" is added to the conversion furnace container (300 ton). Under the conditions
五 、發明說明(41) ' ---------- 進行溶化生鐵之脫磷處理, 終了時之溶化生鐵溫度)和 含量對於脫磷效率(脫碟石/之溶化生鐵中之Sl 示令⑽▲ n石灰效率)之影響。還有’圖1 2所 石m石灰效率為相對於添加 Ϊ ί ^ ^ ^ ^ ,^ ^ ^ ^ ^3CaO - P2〇5 ^ 二破固疋為其刚提,由化學計量論所導出。 ^ :式驗Ί⑥爐溶化生鐵視需要於鱗床及溶化生鐵锅 辦狡行脫石夕I ’於'谷化生鐵鋼内進行脫硫,並將此溶化生 ^至轉化爐型容器進行脫磷處理,此時,令脫磷處理之 /合化生鐵的S1含量和處理後之溶化生鐵溫度進行各種變 )化。脫磷處理前之溶化生鐵中之p含量為〇· 1〇〜〇. u質量 /〇_ S丨含量為〇. 1 5質量%,經由脫磷處理令溶化生鐵中之p 含量為0_ 02質量%以下。 精鍊劑為使用不含有CaF2且僅以CaO主體的燒石灰。 又氧源為主要使用氧氣,將其由上吹喷搶吹送至溶化生 鐵/谷面進行添加,且一部分為併用添加固體酸源(鐵礦 石)°脫矽以外之氧量為控制在10〜11NmV溶化生鐵t〇n之 範圍。又’脫填處理時間為1 0〜1 1分鐘,調整脫雄處理前 之溶化生鐵溫度與廢鐵添加量,並且控制脫填處理後之溶 化生鐵溫度。處理後之熔渣量為30 kg/溶化生鐵ton以下。 ,於圖1 2中,〇為以上置裝入添加石灰,且脫磷處理終了 時之溶化生鐵溫度為1 2 6 0〜1 3 5 0 °C之試驗例(a ),▲為以上 述之氧氣做為載體氣體將石灰(粒徑1 mm以下之石灰粉)吹 送至溶化生鐵浴面,且脫磷處理終了時之溶化生鐵溫度為V. Description of the invention (41) '---------- The dephosphorization treatment of molten pig iron, the temperature of molten pig iron at the end) and the content of phosphorus removal efficiency Indication ⑽ ▲ n lime efficiency). In addition, the efficiency of lime in Fig. 12 is relative to the addition of Ϊ ^ ^ ^ ^ ^, ^ ^ ^ ^ ^ 3CaO-P2005 ^ It is just mentioned that it is derived from stoichiometry. ^: Type test Ί Furnace melted pig iron, if necessary, perform desulfurization in scale beds and melted pig iron pots. I 'desulfurize in' grained pig iron steel ', and use this melted pig to transform into a furnace-type vessel for dephosphorization. At this time, the S1 content of the dephosphorized / combined pig iron and the temperature of the molten pig iron after the treatment were changed in various ways. The p content in the molten pig iron before the dephosphorization treatment was 0.1 · 10 ~ 〇. U mass / 〇_ S 丨 content was 0.15% by mass, and the p content in the molten pig iron was decomposed by the dephosphorization treatment. %the following. The refining agent is calcined lime that does not contain CaF2 and is mainly composed of CaO. The oxygen source is mainly oxygen, which is blown from the top to the molten pig iron / valley surface for addition, and part of it is combined with the addition of solid acid source (iron ore). The amount of oxygen other than desilication is controlled to 10 ~ The range of 11NmV dissolves pig iron ton. In addition, the time of the de-filling treatment is 10 to 11 minutes, the temperature of the molten pig iron before the de-tasseling treatment and the amount of waste iron are adjusted, and the temperature of the molten pig iron after the de-filling treatment is controlled. The amount of slag after treatment is 30 kg / ton of molten pig iron. In Figure 12, 0 is the test example (a) in which the above is charged with added lime and the molten pig iron temperature at the end of the dephosphorization treatment is 1 26 0 to 1 350 ° C. ▲ is the above Oxygen is used as a carrier gas to blow lime (lime powder with a particle diameter of 1 mm or less) to the surface of the molten pig iron bath, and the molten pig iron temperature at the end of the dephosphorization treatment is
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UMMWOT:之試驗例(b)。石灰之添加量為根據溶化生鐵 中之Si含量於5〜10kg/溶化生鐵t〇n之範圍中變化。試驗例 (b)中,令吹送至溶化生鐵浴面之石灰的供給速度 B(kg/min/溶化生鐵ton)、與吹送至溶化^&浴二之氧氣 的供給速度A(Nm3/min /溶化生鐵ton)之比Α/Β為1 7,且石 灰添加里為於别述(5)式及(6)式所規定之石灰'量UMMWOT: Test example (b). The amount of lime to be added varies according to the Si content in the molten pig iron in the range of 5 to 10 kg / melt pig iron ton. In test example (b), the supply rate B (kg / min / melt pig iron) of lime blown onto the molten pig iron bath surface and the supply rate A (Nm3 / min / The ratio A / B of molten pig iron (ton) is 17 and the addition of lime is the amount of lime specified in the formulas (5) and (6).
Wcao_P(kg/溶化生鐵ton)與石灰量Wca〇 —Si (kg/溶化生鐵 ton)合計之範圍内。又,經由以氧氣做為載體氣體吹送精 鍊劑’於溶化生鐵浴面所產生之凹陷深度L(以前述(7)式 所定義之L值)為被控制於200〜500mm之範圍内。處理後之 熔渣量為由添加之石灰與熔渣分析值之Ca〇濃度的質量平 衡算出。 ' 若根據圖1 2,則不論石灰之供給方法和脫磷處理終了時 之溶化生鐵溫度,溶化生鐵中之Si含量愈低則Ca〇被消耗 成2CaO · Si Ο?之比例愈減少,故脫磷石灰效率上升,與上 置裝入添加石灰之方法中令脫磷處理終了時之溶化生鐵溫 度為1 2 6 0〜1 3 5 0 °C之情況(試驗例(a ))相比較,將石灰與氧 氣共同吹送至溶化生鐵浴面之方法中令脫礙處理終了時之 溶化生鐵溫度為1 3 6 0〜1 4 5 0 °C之情況(試驗例(b ))使得脫磷 石灰效率更加提高。又,此類效果以溶化生鐵中之s i含量 愈少則愈顯著。脫構反應於平均論上以低溫者較為有利, 圖1 2之結果為於試驗例(b )中,經由熔渣溶融性和脫磷產 物之固定化等而使得磷復位速度變小。 圖1 3為於精鍊劑及氧氣吹送至溶化生鐵浴面之方法中,Wcao_P (kg / dissolved pig iron ton) and the amount of lime Wca0-Si (kg / dissolved pig iron ton) in the total range. In addition, the depression depth L (the value of L defined by the above-mentioned (7) formula) generated by blowing the fine chain agent 'on the molten pig iron bath surface by blowing oxygen as a carrier gas is controlled within a range of 200 to 500 mm. The amount of slag after the treatment is calculated from the mass balance of the CaO concentration of the added lime and the analysis value of the slag. 'According to Figure 12, regardless of the lime supply method and the temperature of the molten pig iron at the end of the dephosphorization treatment, the lower the Si content in the molten pig iron, the lower the ratio of CaO consumed to 2CaO · Si 〇? Phosphate-lime efficiency increases, compared with the case where the dissolving pig iron temperature at the end of the dephosphorization treatment is 1 2 6 0 to 1 3 5 0 ° C (test example (a)). In the method that lime and oxygen are blown to the molten pig iron bath surface together, the temperature of the molten pig iron at the end of the dissolution treatment is 1360 to 1450 ° C (Test Example (b)) makes the dephosphorization lime more efficient. improve. In addition, such effects are more significant as the content of s i in molten pig iron decreases. The destructuring reaction is more favorable on average at a lower temperature. The results in Figure 12 show that in the test example (b), the reduction rate of phosphorus is reduced by the melting of the slag and the fixation of the dephosphorization products. Figure 13 shows the method of blowing the refining agent and oxygen to the molten pig iron bath surface.
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550295 五、發明說明(44) ^ 率下進行脫磷處理。 如此,於本實施形態中,由於脫磷處理終了時可確保高 的溶化生鐵溫度,故可充分確保其後步驟的熱充裕。又, 因為處理後之溶化生鐵溫度高,故可壓低熔渣中的T . F e, 脫磷鐵產率亦提高。 一般,脫磷處理前之溶化生鐵溫度為1 2 5 0〜1 3 5 0 °c左 右,調整脫磷處理終了時之溶化生鐵溫度的方法,通常於 進行廢鐵溶解且使用轉化爐型脫磷精鍊爐之脫磷處理之情 形中,可列舉抑制廢鐵投入量之方法等。又,於使用溶化 生鐵鋼等之鋼型容器和魚雷車之脫磷處理之情形中,可列 舉調整燒結粉等固體氧源投入量之方法等。因此,以此類 方法將處理終了時之溶化生鐵溫度調整至丨3 6 〇〜丨4 5 〇之 範圍即可。 又,脫填處理終了時之溶化生鐵溫度的具體控制方法以 根據脫磷處理所發生之廢氣的氣體組成分析值和廢氣溫 度,算出脫磷處理中之溶化生鐵溫度,並且根據此進行控 制之方法為最容易。即,此方法中,將廢氣予以氣體組成 分析亚求出Cj、C〇2濃度,並且由廢氣溫度算出氣體之生 成1。由此异出爐内之發熱量,並以此為基準則可算出溶 化生鐵溫度。 本發明之第七貫施形悲為對供給氧氣之溶化生鐵浴面區 域,供給經由化學反應和/或熱分解反應將溶化生鐵之熱 予以吸熱的物質。 吹送氧氣之溶化生鐵浴面區域為經由衝撞浴面之氧氣生550295 V. Description of the invention (44) ^ Dephosphorization treatment. As described above, in this embodiment, since a high molten pig iron temperature can be ensured at the end of the dephosphorization treatment, sufficient heat sufficient in the subsequent steps can be ensured. In addition, because the molten pig iron temperature after the treatment is high, T. Fe in the slag can be reduced, and the yield of dephosphorized iron is also increased. Generally, the molten pig iron temperature before dephosphorization treatment is about 1 250 to 135 ° C. The method of adjusting the molten pig iron temperature at the end of the dephosphorization treatment is usually to dissolve waste iron and use a converter furnace dephosphorization In the case of the dephosphorization treatment of the refining furnace, a method of suppressing the input amount of scrap iron and the like can be cited. In the case of using a steel container such as molten pig iron steel and dephosphorization treatment of a torpedo car, a method for adjusting the input amount of a solid oxygen source such as sintered powder may be listed. Therefore, it is sufficient to adjust the molten pig iron temperature at the end of the treatment to a range of 316 to 450 by this method. In addition, the specific method for controlling the molten pig iron temperature at the end of the defilling process is to calculate the molten pig iron temperature in the dephosphorization process based on the gas composition analysis value and the exhaust gas temperature of the exhaust gas generated in the dephosphorization process, and control the method according to this For the easiest. That is, in this method, the exhaust gas is subjected to a gas composition analysis to obtain the Cj and C02 concentrations, and the gas production 1 is calculated from the exhaust gas temperature. From this, the amount of heat generated in the furnace can be calculated, and the molten pig iron temperature can be calculated based on this. The seventh embodiment of the present invention is to supply a substance that absorbs heat of molten pig iron through a chemical reaction and / or a thermal decomposition reaction to the molten pig iron bath surface area to which oxygen is supplied. The area of the molten pig iron bath surface where oxygen is blown is the oxygen
550295 五、發明說明(45) 成大量的氧化鐵,故於促進精鍊劑之渣化上成為非& 的條件。但是,另一方面,於氧氣衝撞之浴面區域($特有別 為火點)經由氧化反應而形成高溫場所,此類高溫場所之 生成為有利於令石灰溶融,但由脫填平衡之觀點而言則為 不利。 … 對於此類問題,本發明者對於供給氧氣之溶化生鐵浴面 區域作成有利於脫磷反應之溫度條件的對策進行檢討,其 二吉果’發現對供給氧氣之溶化生鐵浴面區4,供給經由;匕 =反應和/或熱分解反應將溶化生鐵之熱予以吸熱之物 t不會阻礙氧氣對於精鍊劑的渣化促進作帛,並且適 =抑制供給氧氣之溶化生鐵浴面區域的溫 鬲的脫磷反應效率。 开取付更 經由化學反應和/或熱分解反應將溶化生鐵之埶 :,、之物質(以下稱為「吸熱物質」)對於溶化鎩’、 加(供給),為用以抑制溶化生鐵 生鐵泠面之添 、、交各G王鐵/合面所供給之氧翁發埶八 冷化生鐵溫度過度上升而進行添加, 礼孔敖…7 須供給至氣氣所供认的-> 几丄 口此’吸熱物質為必 . 至乳孔所仏、、,口的溶化生鐵浴面區域。7认址仏— 軋之溶化生鐵浴面區域中,亦特 ★ +又’於供、,,5虱 於溶化生鐵浴中生成所謂「火點 人噴搶吹送氧氣而 火點為經由氧氣氣體噴射衝撞;」氣导ί域中供給為佳。此 ^域,因氧氣之氧化反應(Fe〇之的二化生鐵浴面 乳氣氣體噴射所攪拌之區域, 集中且為經由 質之添加效果的區域。 彳冉為取顯著取得吸熱物 此處,吸熱物質若為經由添加至 化生鐵時之化學反肩 550295550295 V. Description of the invention (45) A large amount of iron oxide is formed, so it becomes a non-amp condition for promoting the slagging of the refining agent. However, on the other hand, high-temperature places are formed by oxidation reaction in the area of the bath surface where oxygen collides ($ is uniquely the fire point). The formation of such high-temperature places is conducive to the melting of lime, but from the viewpoint of unfilling balance Words are bad. … For this kind of problem, the inventors reviewed the countermeasures for the temperature conditions of the molten pig iron bath surface area for oxygen supply, which are favorable for the dephosphorization reaction. The second fruit was that they found that The material that absorbs the heat of molten pig iron through the reaction and / or thermal decomposition reaction is not hindered by oxygen to promote the slagging of the refining agent, and is suitable to suppress the temperature of the molten pig iron bath surface area where oxygen is supplied. Dephosphorization reaction efficiency. It is used to dissolve the pig iron by chemical reaction and / or thermal decomposition reaction: The substance (hereinafter referred to as "endothermic substance") is added to the melted pig iron (supply) to suppress the melting of pig iron. The addition of oxygen, iron, iron, iron, etc. supplied by Wang Gong Iron / Noodles, and the temperature of the cold pig iron increased excessively and added, Li Kong'ao ... 7 must be supplied to the confession of gas-> 'The endothermic substance is necessary. To the molten iron surface area of the mouth where the pores are swollen. 7 Location 仏 — In the area of the molten pig iron bath surface, it is also special. + + 'Your supply ,,' 5 lice in the molten pig iron bath generate the so-called "fire point person spraying and blowing oxygen, and the fire point is sprayed with oxygen gas. Collision; "Air supply is better. In this region, the area stirred by the oxidation reaction of oxygen (Fe0 in the ferrous pig bath surface milk gas injection) is the area concentrated and the effect of the addition of quality. 彳 Ran is to obtain significant endothermic here. If the endothermic substance is a chemical reaction when added to pig iron 550295
五、發明說明(46) 或熱分解反應或兩者之为座 、 物質即可,並無特別限制了 ,谷化生鐵之熱(吸熱)的 固體之任一種。 & 此吸熱物質可為氣體、 可使用做為吸熱物質之今雕 氣、氧氮化物(NOx)等,且"版口丨一牛例如二氧化碳、水蒸 熱物質為經由被供給至溶化峰使妈用"、一種以上。此些氣體吸 如,C〇2+Fe—Fe0 + C0、M + Fe—Fe〇fH^ 主反 f (1 鐵之吸熱。其結果,相對於g a 2 ),此打進行溶化生 _所造成之發熱,使得全:J =化(Fe+1/2 〇, 減少。又,於上述之氣卜及:土 =熱或者發熱量為大幅 量發生的-Μ彳卜立及…物貝中,亦以製鐵廠内所大 里知王的一乳化石反和水蒗翁 大,故特別合適。= ,加,性效果亦 純度有多少降低,亦因脫,::使因此入乳等而令 故無特別問題。又,所理二,最終的製鋼階段’ ^C0 .DH2 ^ ,1 a;;-^ ;;" - a ^ ^ 具有提高廢氣能量之效;B廢氣型式被回收,且亦 金ί之:”:為吸熱物質之固體可列舉金屬之碳酸鹽、 最化物虱氧^ ,特別為鹼金屬、鹼土金屬之碳酸鹽、氫 給至产化ί可使用一種以上。此些固體吸熱物質為經由供 I ^ ^ 鐵浴面而主要產生熱分解反應,此時進行溶化 為如上,並且經由熱分解生成⑶2辑〇 ’且此⑶2 m2o 旲。ί 再作用為吸熱物質’故特別可取得高的吸熱效 Nafn f 金屬之碳酸鹽可列舉caC03、CaMg(C03)2、MgC03、 3、FeC03、MnC03、NaHC〇3(碳酸氫鈉)等,金屬之氫氧5. Description of the invention (46) Either thermal decomposition reaction or both are acceptable, and there is no particular limitation on any of the solids that reduce the heat (endothermic) of pig iron. & This endothermic substance can be a gas, and it can be used as an endothermic substance, oxynitride (NOx), etc., and " version port 丨 a cow such as carbon dioxide, water vaporized heat substance is supplied to the melting peak by Mom uses ", more than one. These gases absorb, for example, C〇2 + Fe—Fe0 + C0, M + Fe—Fe〇fH ^ main inverse f (endothermic heat of iron. As a result, compared to ga 2), this reaction is caused by melting The heat generation makes the total: J = ((Fe + 1/2 〇, decrease. In addition, in the above-mentioned gas and: soil = heat or heat generation occurs in a large amount--M 彳 立 立 and ... material shell, It is also suitable to use the emulsified stone of the King of the Iron Works, the emulsified stone, and the leeches, so it is particularly suitable. =, Plus, the purity of the sexual effect is reduced to some extent, and it is also caused by the removal of :: Therefore, there is no special problem. In addition, the second reason is that the final steelmaking stage '^ C0.DH2 ^, 1 a;-^ ;; "-a ^ ^ has the effect of increasing the energy of exhaust gas; the type of B exhaust gas is recovered, and Also gold: ": solids that are endothermic substances can include carbonates of metals, most oxygenates, especially carbonates of alkaline metals, alkaline earth metals, and hydrogen. More than one kind can be used. These solids The endothermic substance mainly generates a thermal decomposition reaction through the surface of the iron bath, and at this time, it is melted as above, and the CD2 series is generated through thermal decomposition. And this ⑶2 m2o ί. Ί re-acts as an endothermic substance, so Nafn f metal carbonates that can obtain high endothermic effects are particularly caC03, CaMg (C03) 2, MgC03, 3, FeC03, MnC03, NaHC〇3 (carbonic acid Sodium hydroxide), etc., metal hydroxide
91119784.ptd 第53頁 550295 五 -發明說明(47) ---91119784.ptd Page 53 550295 Five-Description of the invention (47) ---
F 化物可列舉Ca(0H)2、Mg(0H)2、βExamples of F compounds include Ca (0H) 2, Mg (0H) 2, and β
Fe(〇H)2、Μη(0Η)π、Ni(〇H)n 等,且。)2、A1(〇h)3、 又,此些固體吸熱物質中亦 且可使用一種以上。 CaMg(C〇3)2 不僅可輕易取得,'且 /C03 : Ca(〇H)2、Fe (〇H) 2, Mn (0Η) π, Ni (〇H) n, etc., and. ) 2, A1 (0h) 3. One or more of these solid endothermic materials may be used. CaMg (C〇3) 2 is not only easily available, but also / C03: Ca (〇H) 2
Ca() ’因為此CaO具有可作用择^由上述之熱分解生成 通常,此些固體吸熱物質二:、来劑的大優點,故特佳。 白,石之形式添加。為以未墙燒或半炮燒之石灰石、 還有,固體吸熱物質之粒、 分:Ϊ广平均粒徑5_以〜右之過么,Λ無法迅速進行熱 可將固體吸熱物質供給固體吸熱物質併用, 氣體’其中-部分或全部生鐵浴面時之做為二 吸熱物質(氣體和/或固雕礼體吸熱物質。 版 :經由上吹喷搶和其他噴ς吹之添加,法並無特別限制, =入(利用固體吸熱物質之發射哭」谷壯化生鐵浴面、以上置 為了將吸熱物質確實供仏 寺鼽入)等進行添加 域(特佳為「火點」)且ς :乳所供給的溶化生鐵 5 七、給至溶化生鐵浴面 t放果上,較佳經 浴:。 特別以上吹喷搶供給至溶化:; 又’將吸熱物質以上吹嘖檢 將吸熱物質與氧氣混合(固、辦吸埶^至溶化生鐵浴面時,① 為載體氣體),由相同質:情〗兄,,氧氣做 去、0將吸熱物質和氧氣透過各、、"至,合化生鐵浴面之方 搶内並由各個噴檢报μ透別的氣體供給線供仏$ + 各個贺私供給至溶化生鐵浴面之方法(固體1 及至熱貧Ca () 'caused by the fact that this CaO has an optional effect and is generated by the above-mentioned thermal decomposition. In general, these solid endothermic substances have the great advantages of the agent, so it is particularly good. Added in white and stone form. For unburned or semi-fired limestone, and the granules and points of solid heat-absorbing materials: The average particle size of Ϊ is from 5 to the right. Is it impossible to quickly heat the solid heat-absorbing materials? The combination of substances, gas' which-part or all of the pig iron bath surface is used as two endothermic substances (gas and / or solid carved ritual endothermic substances. Version: added by top-blowing and other spraying methods, there is no method Special restrictions: = add (use the solid heat-absorbing material to emit crying) Gu Zhuang's pig iron bath surface, the above set to ensure that the heat-absorbing material is for the temple to be inserted into the temple (specially the "fire point") and milk: milk The supplied molten pig iron 5 VII. Put the fruit on the molten pig iron bath surface t, preferably via a bath: Specially, the above spray blows to supply to the melt: Also, the above endothermic substance is blown and checked to mix the endothermic substance with oxygen (When solid and do not absorb ^ to the molten pig iron bath surface, ① is the carrier gas), from the same quality: love, brother, oxygen to go, 0 will endothermic substances and oxygen through each, " to, synthetic pig iron The side of the bath surface grabs the inside and is inspected by each spray μ Through another gas supply line for each of He + Fo $ private supplied to the bath surface of the iron melt method (hot lean solid up 1
9]l】9784.ptd 第54頁 550295 五、發明說明(48) 物質之情況於供給吸熱物質上為使用氧氣以外的載體氣 體)之任一者均可。 由吸熱物質確實供給至氧氣所供給之溶化生鐵浴面區域 之觀點而言,以上述①之方法為較佳,但以上述②之方法 亦可將透過指定之喷搶所供給的吸熱物質,供給至透過其 他喷槍供給氧氣的溶化生鐵浴面區域。具體而言,例如由 上吹喷槍前端之中央喷氣口供給氣體吸熱物質或者以氧氣 以外之氣體做為載體氣體並供給吸熱物質,並由此中央喷 氣口周圍之其他喷氣口供給氧氣等之形態為佳。載體氣體 以N2 *Ar等之惰性氣體為適當,又,如後述使用氣體吸熱 物質(例如C02 )做為載體氣體亦可。 又,上述①之方法,於複數之喷氣口中,由一部分之喷 氣口僅將氧氣、由其他喷氣口則將混合吸熱物質(視情 況,再有精鍊劑)之氧氣,分別供給至溶化生鐵浴面亦 可 ° < 更且,於上述①、②之任一種方法中,於氧氣或氧氣以 外之載體氣體或氣體吸熱物質中將精鍊劑單獨或與吸熱物 質(氣體和/或固體)混合供給至溶化生鐵浴面亦可。 將吸熱物質(氣體和/或固體)或吸熱物質和精鍊劑與氧 氣混合之狀態,透過上吹喷搶供給至溶化生鐵浴面,例如 可在上吹喷搶之供氧流線(頂蓋、配管、喷槍内之氧氣流 路等)之一部分或全部中供給吸熱物質,並與氧氣混合即 〇 又,吸熱物質(氣體和/或固體)或吸熱物質和精鍊劑為9] l] 9784.ptd page 54 550295 5. Description of the invention (48) Any material may be used for the supply of heat-absorbing material (other than oxygen). From the viewpoint that the endothermic substance is surely supplied to the molten pig iron bath surface area supplied by oxygen, the above-mentioned method ① is preferable, but the above-mentioned method ② can also supply the endothermic substance supplied through a specified spray to the To the molten pig iron bath area where oxygen is supplied through other spray guns. Specifically, for example, a form in which a gas endothermic substance is supplied from a central air-jet port at the front end of the up-blowing lance or a gas other than oxygen is used as a carrier gas and a heat-absorbing substance is supplied, and oxygen is supplied from other air-jet ports around the central air-jet port. Better. As the carrier gas, an inert gas such as N2 * Ar is suitable, and a gas endothermic substance (such as C02) may be used as the carrier gas as described later. In the above method (1), in the plurality of air jets, only a part of the air jets only supplies oxygen, and the other air jets supply oxygen mixed with a heat-absorbing substance (optionally, a refining agent) to the molten pig iron bath surface. Alternatively, in any one of the methods ① and ②, a refining agent may be supplied to a carrier gas or a gas endothermic substance other than oxygen or a heat absorbing substance (gas and / or solid) separately or mixed with it. Melt pig iron bath surface is also available. The endothermic substance (gas and / or solid) or the state where the endothermic substance and the refining agent are mixed with oxygen is supplied to the molten pig iron bath surface through an upper blowing spray, for example, the oxygen supply line (top cover, Some or all of the oxygen flow paths in the piping, spray gun, etc.) are supplied with endothermic substances and mixed with oxygen, that is, the endothermic substances (gas and / or solid) or endothermic substances and refining agents are
91119784.ptd 第55頁 550295 五、發明說明(49) 使用上吹噴搶以外之其他供給手段(例如,其他 + 給至溶化生鐵浴面亦可。上吹喷搶以外之喷搶若< 噴搶)供 槍同樣可於爐内之指定位置供給粉粒體者即可右與士吹噴 用於採樣和測溫等之側喷搶等亦若於爐内之冷$,常’使 題即可使用。又,發射器和流入裝置等之上士二能,無問 若於高溫之对用性和投入位置之精確度等沒入4置, 使用。 为問題則亦可 又,如上述對供給氧氣之溶化生鐵浴面區域( 、 述「火點」之區域)將精鍊劑使用氧氣和其他'"之】3,上 予以σ人送(投射)’且於此區域直接供給吸熱物7-氣發 有效果地促進脫磷反應。此時,採用由上吹哙二’則可最 ^ ^ ^ λ=τ 將氧氣與精鍊劑與吸熱物質(氣體和/或固體)以〉、昆人貝乳u 態吹送至溶化生鐵浴面之方法,此外,例如於上I。+之狀 複數喷氣口中,由一部分喷氣口僅將氧氣、又、2 2搶之 氣口視需要以氧氣或氧氣以外之氣體(例如,氮和氯其他噴 惰性氣體)做為載體氣體將精鍊劑與吸熱物質(氣體@和# 5 固體)分別供給至溶化生鐵浴面亦可。又,此情'形\或 用噴槍前端之中央具有主噴氣口、其周圍具有複/數副 口之上吹喷搶,並由副喷氣口將氧氣、由主噴氣口二=氣 以氧氣或上述氧氣以外之氣體做為载體氣體將精鍊劑二, 熱物質(氣體和/或固體)分別供給至溶化生鐵浴面為1特°吸 佳。又’氣氣之吹送和精鍊劑及吸熱物質之吹送可、使用不 同的上吹噴搶進行。但,於任一種情形中,如上述令精鍊 劑最有效率渣化上,精鍊劑和吸熱物質為與氧氣共^ Z送91119784.ptd Page 55 550295 V. Description of the invention (49) Use other means of supply other than top-blowing and spraying (for example, other + to the molten pig iron bath surface. Spraying other than top-blowing and spray-rolling if spraying < spraying The gun can also be used to supply powder and granules at specified positions in the furnace. The right side and the right side can be used for sampling and temperature measurement. The side spraying is also cold in the furnace. be usable. In addition, the transmitter and the inflow device can be used without any problems, such as the high-temperature compatibility and the accuracy of the input position. For the problem, it can also be, as described above, the refining agent uses oxygen and other '" of 3 for the molten pig iron bath surface area where oxygen is supplied (projection) 'And directly supplying the endothermic 7-gas in this area effectively promotes the dephosphorization reaction. At this time, using the upper blowing 哙 'can be the most ^ ^ ^ λ = τ to blow oxygen and refining agents and endothermic substances (gas and / or solid) to the molten pig iron bath surface Method, in addition to, for example, the above I. In the case of + multiple jets, some of the jets only use oxygen, and 2 or 2 of the gas ports. If necessary, oxygen or a gas other than oxygen (such as nitrogen and chlorine and other inert gases) is used as the carrier gas. The refining agent and It is also possible to supply endothermic substances (gas @ and # 5 solids) to the molten pig iron bath surface respectively. In addition, in this case, the central part of the front end of the spray gun has a main air outlet, and the surrounding area has a plurality of secondary air outlets to blow and grab. Gases other than the above oxygen are used as the carrier gas to supply the refining agent 2 and the hot substance (gas and / or solid) to the molten pig iron bath surface, respectively. The gas blowing and the refining agent and the heat absorbing material blowing can be performed by using different upper blowing spraying. However, in any case, as described above, the refining agent is slagged most efficiently. The refining agent and the endothermic substance are co-supplied with oxygen.
91119784.ptd 550295 五、發明說明(50) 至溶化生鐵浴面為特佳。 圖1 4 (a )〜(e )為示出使用上吹喷搶將氧氣、精鍊劑及吸 熱物質對於溶化生鐵浴面之供給形態的數例。其中,圖 1 4 ( a)為將氧氣和精鍊劑和吸熱物質(氣體和/或固體)混合 並由喷搶供給(吹送至溶化生鐵浴面)之形態,圖1 4 (b)為 由一部分之喷氣口將氧氣和精鍊劑、由其他喷氣口將氧氣 和吸熱物質(氣體和/或固體)分別供給(吹送至溶化生鐵浴 面)之形態,圖1 4 ( c)為由一部分喷氣口將氧氣以外之載體 氣體和精鍊劑、由其他喷氣口將氧氣和吸熱物質(氣體和/ 或固體)分別供給(吹送至溶化生鐵浴面)之形態,圖1 4 (d) 為由一部分喷氣口將氣體吸熱物質和精鍊劑、由其他喷氣 口將氧氣和吸熱物質(氣體和/或固體)分別供給(吹送至溶 化生鐵浴面)之形態,圖1 4 ( e)為由一部分喷氣口將氧氣和 精鍊劑、由其他喷氣口將氣體吸熱物質或氣體吸熱物質和 固體吸熱物質分別供給(吹送至溶化生鐵浴面)之形態。 但,氧氣、精鍊劑及吸熱物質對於溶化生鐵浴面之供給形 態並非被限定於此。 如上述之固體吸熱物質中以CaC03、Ca(OH)2、CaMg(C03)2 為經由熱分解而生成CaO,且此CaO為具有作用為精鍊劑之 機能,因此,本實施形態為供給上述固體吸熱物質代替 CaO系之精鍊劑(主要為生石灰)之一部分或全部,並將此 物質所生成之CaO做為實質的精鍊劑進行脫磷處理亦可。 即,於此情形中,對氧氣供給之溶化生鐵浴面區域,供給 CaC03、Ca(0H)2、CaMg(C03)2中所選出之一種以上(以下稱91119784.ptd 550295 5. Description of the invention (50) The surface of the molten pig iron bath is particularly good. Figs. 14 (a) to (e) are examples showing the supply forms of oxygen, refining agents, and endothermic substances to the molten pig iron bath surface using a top-blow jet. Among them, Fig. 14 (a) is a form in which oxygen and a refining agent and an endothermic substance (gas and / or solid) are mixed and supplied by spraying (blow to the molten pig iron bath surface), and Fig. 14 (b) is a part of The air jet port supplies oxygen and refining agent, and other air jet ports supply oxygen and endothermic substances (gas and / or solid) respectively (blow to the molten pig iron bath surface). Figure 1 4 (c) Carrier gas and refining agent other than oxygen, and oxygen and endothermic substances (gas and / or solid) are supplied (blow to molten pig iron bath surface) separately from other air jets. Figure 1 4 (d) The gas endothermic substance and refining agent, and the oxygen and endothermic substances (gas and / or solid) are separately supplied (blow to the molten pig iron bath surface) from other air outlets. Figure 14 (e) shows the oxygen and Refining agent, the form in which gas endothermic substance or gas endothermic substance and solid endothermic substance are separately supplied (blow to the surface of molten pig iron bath) from other air outlets. However, the supply forms of oxygen, refining agents and endothermic substances to the molten pig iron bath surface are not limited to this. As described above, in the solid endothermic substance, CaC03, Ca (OH) 2, and CaMg (C03) 2 are used to generate CaO through thermal decomposition, and this CaO has a function as a refining agent. Therefore, this embodiment is to supply the solid An endothermic substance can replace part or all of the CaO-based refining agent (mainly quicklime), and the CaO generated by this substance can be used as a substantial refining agent for dephosphorization treatment. That is, in this case, at least one selected from the group consisting of CaC03, Ca (0H) 2, and CaMg (C03) 2 (hereinafter referred to as "hereinafter"
91119784.ptd 第57頁 55029591119784.ptd Page 57 550295
550295 五、發明說明(52) 吸熱物質確實供給至氧氣所供給的溶化生鐵浴面區域(特 佳為「火點」)且取得如前述之效果上,較佳經由喷槍供 給至溶化生鐵浴面,特別以上吹喷槍供給至溶化生鐵浴 面0 又,將精鍊劑生成·吸熱物質以上吹喷搶供給至溶化生 鐵浴面時,①將精鍊劑生成·吸熱物質與氧氣混合(以氧 氣做為載體氣體),由相同之喷氣口供給至溶化生鐵浴面 之方法、②將精鍊劑生成·吸熱物質和氧氣透過各別的氣 體供給線供給至喷搶内並由各個喷槍供給至溶化生鐵浴面 之方法(於供給精鍊劑生成·吸熱物質上為使用氧氣以外 的載體氣體)之任一者均可。 由精鍊劑生成·吸熱物質確實供給至氧氣所供給之溶化 生鐵浴面區域之觀點而言,以上述①之方法為較佳,但以 上述②之方法亦可將透過指定之喷槍所供給的精鍊劑生 成·吸熱物質,供給至透過其他噴槍供給氧氣的溶化生鐵 浴面區域。具體而言,例如由上吹喷槍前端之中央喷氣口 供給以氧氣以外之氣體做為載體氣體之精鍊劑生成·吸熱 物質,並由此中央喷氣口周圍之其他喷氣口供給氧氣等之 形態為佳。載體氣體以N2 *Ar等之惰性氣體為適當,又, 如後述使用氣體吸熱物質(例如C02 )做為載體氣體亦可。 又,上述①之方法,於複數之喷氣口中,由一部分之喷 氣口僅將氧氣、由其他喷氣口則將混合精鍊劑生成·吸熱 物質之氧氣,分別供給至溶化生鐵浴面亦可。 將精鍊劑生成·吸熱物質與氧氣混合之狀態透過上吹喷550295 V. Description of the invention (52) The endothermic substance is indeed supplied to the molten pig iron bath surface area (exclusively the "fire point") provided by oxygen, and the above-mentioned effect is obtained, and it is preferably supplied to the molten pig iron bath surface through a spray gun. In particular, when the above blowing lance is supplied to the molten pig iron bath surface, and when the refining agent generating and heat absorbing material is supplied to the melting pig iron bath surface, ① the refining agent generating and heat absorbing material is mixed with oxygen (using oxygen as the Carrier gas), the method of supplying to the molten pig iron bath surface from the same air jet port, ② refining agent generation, endothermic material and oxygen are supplied into the spray gun through separate gas supply lines and supplied to the molten pig iron bath by each spray gun Any of the above methods (a carrier gas other than oxygen is used for the supply of the refining agent-generating and heat-absorbing material). From the viewpoint that the refining agent is generated and the endothermic substance is surely supplied to the molten pig iron bath surface area supplied by oxygen, the method of ① is preferable, but the method of ② can also supply the The refining agent generates and absorbs heat and supplies it to a molten pig iron bath surface area where oxygen is supplied through another spray gun. Specifically, for example, a form in which a refining agent using a gas other than oxygen as a carrier gas is supplied from a central air-jet port at the front end of the up-blowing lance to generate heat-absorbing substances, and oxygen is supplied from other air-jet ports around the central air-jet port. good. As the carrier gas, an inert gas such as N2 * Ar is suitable, and a gas endothermic substance (for example, C02) may be used as the carrier gas as described later. In the above method (1), only a part of the air outlets may supply only oxygen, and the other air outlets may separately supply oxygen from the mixed refining agent to generate heat-absorbing substances, and may separately supply the molten pig iron bath surface. The state where the refining agent is generated and the endothermic substance is mixed with oxygen is blown up.
91119784.ptd 第59頁 550295 五、發明說明(53) 槍供給至溶化生鐵浴面上,例如於上吹喷搶之供氧流線 (頂盡、配管、喷搶内之氧氣流路寻)之一部分或全部中供 給精鍊劑生成·吸熱物質,ϋ與氧氣混合即可。 又,精鍊劑生成·吸熱物質為使用上吹噴搶以外之其他 供給手段(例如,其他之噴槍)供給至溶化生鐵浴面亦可。 上吹喷搶以外之噴搶若與上吹喷槍同樣可於爐内之指定位 置供給粉粒體者即可,通常,使用於採樣和測溫等之侧喷 搶等亦若於爐内之冷卻能力無問題即可使用。又,發射器 和流入裝置等之上置投入裝置,若於高溫之耐用性和投入 位置之精確度等沒有問題則亦可使用。 精鍊劑生成·吸熱物質之供給中所使用的氧氣可為純氧 氣、含氧氣體之任一者。 上述本發明法之第一〜第七實施形態可分別單獨實施, 且亦可組合二種以上之實施形態之條件(但,第二每 / 態為僅限於使用鍋型或魚雷車型谷器做為精鍊容器之情 況)實施,但組合條件愈多,則本發明法之效果當然更月 南〇 如上所述般,若根據本發明法,則可在最小限度之# 劑添加量下進行有效率的脫填處理’而進一步之效知鍊 成的熔渣性狀為固相主體之物質,故具有可適切^果為生 後之倒出熔化鋼料時之熔渣流失之大優點。 止處理 之磷濃度 上升,故於脫磷處理後之倒出溶化鋼料時(特另^ 於脫磷處理中若提高脫磷反應效率,則炫浩中 .,,、付別, 轉化爐型容器般之出熱液口的精鍊容器中出勒、田具有 出熱液時)重要91119784.ptd Page 59 550295 V. Description of the invention (53) The gun is supplied to the surface of the molten pig iron bath, such as the oxygen supply line (top exhaust, piping, and oxygen flow path search in the top blow) A part or all of the refining agent-producing and endothermic substances may be supplied, and tritium may be mixed with oxygen. The refining agent-generating and endothermic substance may be supplied to the molten pig iron bath surface by using a supply means other than the upper blowing blasting (for example, other spray guns). If the spray robbing other than the upper blowing spray gun can supply powder and granules at the specified position in the furnace like the upper blowing spray gun, usually, the side spray blasting used for sampling and temperature measurement is also used in the furnace. No problem with cooling capacity. In addition, overhead input devices such as transmitters and inflow devices can be used if there is no problem in terms of high temperature durability and accuracy of the input position. The oxygen used for the supply of the refining agent and the heat-absorbing substance may be either pure oxygen or oxygen-containing gas. The first to seventh embodiments of the method of the present invention described above can be implemented separately, and the conditions of two or more embodiments can be combined (however, the second state is limited to the use of pot or torpedo models as the trough device. (Refining container case) implementation, but the more the combination conditions, the effect of the method of the present invention is of course even greater. As described above, according to the method of the present invention, it can be carried out efficiently with the minimum amount of # agent added. The “defilling treatment” and further effect know that the properties of the slag formed in the chain are the substances in the solid phase, so it has the great advantage of slag loss when the molten steel is poured out after the life. The phosphorus concentration of the treatment is increased, so when the molten steel is poured after the dephosphorization treatment (especially ^ if the dephosphorization treatment improves the dephosphorization reaction efficiency, then Xuanhaozhong. ,,,, and other, conversion furnace type (Container-like hot liquid outlets, refining containers, etc.)
91119784.ptd 第60頁 550295 五、發明說明(54) 為令金屬和熔渣不會流出。即,實施磷分配LP = 20 0左右之 脫磷處理,且處理後之溶化生鐵中之p含量為0 · 〇 1 5質量 % (規格值:0 · 〇 2 0質量%)之情況,若流出5 k g /溶化生鐵t ο η 左右之熔渣,則磷為0 · 〇 1 5質量%部分亦被帶入脫碳吹鍊用 轉化爐中,故於脫碳吹鍊用轉化爐内必須具有脫磷用之石 灰。但是,其並非達成溶化生鐵預處理本來之目的。因 此,重要為防止脫磷熔渣往下一步驟流出。 以往,使用轉化爐塑容器之脫磷處理後,令炫潰往下一 步驟流出極少化之方法有(1)由轉化爐型容器7之倒_出溶化 鋼料中截斷溶潰之技術、(2)處理後經由控制熔渣组成而 令溶渣之流動性降低之方法、(3)由倒出熔化鋼料後之鐵 水包中除去熔渣(除渣)之方法等。 但是,此些先前方法並無法安定防止熔渣之流失,且因 使用消耗品故費用冑,作業上耗費時間故溶化生鐵溫度降 低,隨著熔渣除去令鐵產率降低等問題。 對此,若根據本發明&,如前述,於火 生鐵浴面區域中生成,並於其外側依序押二 定的固相主體,因此於脫磷處理終了日士 烙渣、交成女 脫碟處理法所生成之炫潰的流動性為‘ # ^小、/查為=先前之 有效防止脫磷處理終了後之倒出溶化鋼驻、^果^可 有轉化爐型容器般之出熱液口的精鍊可C特別’由具 料)之溶渣流出。又,如前所述,此之倒出炫化鋼 CaF,之添加量為ikg/溶化生鐵t〇n以 在未添加Cah或 之增加下,更加提高。 、(卩制炫渣流動性91119784.ptd Page 60 550295 V. Description of Invention (54) In order to prevent metal and slag from flowing out. That is, in the case where a phosphorus removal treatment with a phosphorus distribution of LP = 200 is performed, and the p content in the molten pig iron after the treatment is 0 · 〇1 5 mass% (specification value: 0 · 〇2 0 mass%), if it flows out, 5 kg / molten pig iron slag around t ο η, then phosphorus is 0 · 〇1 5% by mass is also brought into the decarburization blowing chain conversion furnace, so it must be Lime for phosphorus. However, it does not achieve the original purpose of dissolving pig iron pretreatment. Therefore, it is important to prevent dephosphorization slag from flowing to the next step. In the past, after the dephosphorization treatment of the plastic container using the conversion furnace, the method of minimizing the outflow to the next step is (1) the technology of intercepting the dissolution from the molten steel in the conversion furnace container 7, ( 2) The method of reducing the slag fluidity by controlling the composition of the slag after the treatment, (3) the method of removing the slag (slag removal) from the molten iron ladle after pouring out the molten steel. However, these previous methods are not stable to prevent the loss of slag, and the cost of using consumables is high, the time spent on operation is low, the temperature of the molten pig iron is reduced, and the iron yield is reduced as the slag is removed. To this end, according to the invention & as described above, the solid body is generated in the area of the hot pig iron bath surface and sequentially fixed on the outside of the solid phase body. Therefore, the dephosphorization treatment ends the Japanese slag and turns into a female. The fluidity generated by the decoupling treatment method is' # ^ Small, / check as = the previous effective to prevent the dissolution of molten steel after the dephosphorization treatment is completed, ^ fruit ^ can be out of a conversion furnace container The refining of the hot liquid port can flow out of the molten slag. In addition, as mentioned above, the CaF, which is poured out here, is added in an amount of ikg / dissolved pig iron ton to increase even without adding Cah or increasing it. 、 (Changing dross fluidity
91119784.ptd 第61頁 550295 五、發明說明(55) 以下,關於根據本發明 、 、 料時防止熔渣流出之機制/所生成之熔渣,於倒出熔化鋼 明。圖1 5中示出轉化爐二與先前法所生成之溶渣比較說 渣/金屬之狀態。圖丨5(a)么益中開始倒出熔化鋼料時之熔 低熔渣鹼度或添加多量c所不之先珂法之情形中,經由減 泡,且熔渣厚度增加。因2令熔渣積極溶融,故熔渣為起 動,則始令炫渣通過出J,於倒出炫化鋼料時若將爐傾 出。相對地,於圖1 5 ( b 所-故不可避免發生溶渣流 熔潰為以固相主體之狀能不之本發明法之情形中,因為 始倒出炫化鋼料時所i::子在,故炼渣厚度為極薄,於開 二!不出炫化鋼料倒出末期之出熱液口附近 金屬狀恶。於熔化鋼料之倒 熔產/ 發生金屬渦流’圖16(a)出、。束/別孟屬冰度變淺且 金屬上之炫融炫之先w法中,於此渴流中將 本發明法之情料H。相對地,於圖i6(b)所示之 捲入金屬的渴流ί干涉、合體,目此’炫渣幾乎不會 i施例 [實施例1 ] 將问爐所出鐵之溶化生鐵於禱床及視需要之溶化 内進打脫矽處理,並使用機械攪拌於溶化生鐵鍋—股 硫處理後,於轉化爐型容器( 300 ton)内進行脫磷處^了= 化生鐵成分為c : 4. 5〜4· 7質量%、Si ·· 0· (Π〜〇· 28質旦G/ /合 Μη :〇」5 〜0·25 質量%、p :〇1〇〜〇11 質量%、s :〇·、^ 〜、91119784.ptd Page 61 550295 V. Description of the invention (55) Below, according to the present invention, the mechanism for preventing the slag from flowing out / the slag generated will be poured out of the molten steel. Fig. 15 shows the state of the slag / metal compared to the slag produced by the former in the conversion furnace II. Fig. 5 (a) The melting of the molten steel when the molten steel starts to be poured out. In the case of low slag alkalinity or the addition of a large amount of c, the pre-coke method reduces foaming and increases the thickness of the slag. Since 2 causes the slag to be actively melted, the slag is started, and then the dross is allowed to pass through J. If the drossed steel is poured, the furnace is poured out. In contrast, in Figure 15 (b)-it is unavoidable that the molten slag flow melts into the solid phase main body in the case of the method of the present invention, because when the steel is initially poured out: The thickness of the slag is extremely thin, so it is opened at the second! Do not show the metal-like evil near the hot liquid outlet at the end of the dazzling steel material pouring out. In the meltdown of molten steel material / metal vortex occurs' Figure 16 ( a) In the first method, the lightness of the Beam / Begmenia is lighter and the metal is dazzling. In this thirsty stream, the information of the method of the present invention is H. In contrast, as shown in Figure i6 (b) The thirsty stream involved in the metal shown interferes and merges. At this point, the dross will hardly be used. [Example 1] The molten pig iron from the iron in the furnace is blown into the prayer bed and melted as needed. Desiliconization treatment and mechanical stirring in a molten pig iron pot-after sulfur treatment, dephosphorization in a converter furnace container (300 ton) ^ = chemical pig iron component c: 4.5 to 4. 7 mass% Si ·· 0 · (Π ~ 〇 · 28 mass denier G // Mη: 〇 ″ 5 ~ 0. 25 mass%, p: 〇1〇 ~ 〇11 mass%, s: 0, ^ ~,
550295 五、發明說明(56) -------〜 0.0 0 3質量%。脫磷用精鍊劑為使用粒徑imm以下之石灰 粉,並透過喷搶以氧氣做為載體氣體吹送至溶化生鐵浴 面。於知鍊劑中未添加CaF2。吹鍊時間固定為丨〇分鐘, 爐底為了攪拌溶化生鐵乃供給氮氣〇· 〇5〜〇· 15Nm3/min /溶 t匕生鐵ton。石灰與氧之原單位為根據溶化生鐵中之以含 里而’交化,但石灰、氧皆為除去脫矽部分(矽酸二鈣··以 2CaO · Si〇2型式形成的化學計量論部分)之值分別固定為 3.51^/溶化生鐵忱11、9心3/溶化生鐵忧11。溶化生鐵浴面 所吹迗之石灰的供給速度g(kg/min /溶化生鐵t〇n)、與溶 化生鐵浴面所吹送之氧氣的供給速度“—^^^溶化生鐵 ton)之比A/B為1.7。石灰添加量為令前述(5)式及(6)式所 規定之石灰量Wcao —P(kg/溶化生鐵t〇n)與石灰量 Wcao —Si (kg/溶化生鐵ton)為合計之範圍内。又,經由氧 氣做為載體氣體之精鍊劑吹送而於溶化生鐵浴面所產生之 凹陷深度L (以前述(7 )式所定義之l值)為被控制於 2 0 0〜5 0 0 m m之範圍内。還有,脫鱗處理前後之溶化生鐵溫 度為1 2 5 0〜1 3 5 0 °C。處理後之熔渣量為由添加之石灰量和 熔渣中之CaO濃度(熔渣分析值)之質量平衡算出。 各實施例之結果及脫磷處理條件示於表1。表1所示之各 平均值為在5kg/溶化生鐵ton〜10kg/溶化生鐵ton、超過 l〇kg/溶化生鐵ton〜20kg/溶化生鐵ton、超過20kg/溶化生 鐵ton〜30kg/溶化生鐵ton、超過30kg/溶化生鐵ton〜40kg/ 溶化生鐵ton、超過40kg/溶化生鐵ton〜50kg/溶化生鐵ton 之各處理後之熔渣量之範圍内,將6〜72ch脫磷處理之值予550295 V. Description of the invention (56) ------- ~ 0.0 0 3% by mass. The refining agent for dephosphorization is the use of lime powder with a particle size of less than imm, and it is blown to the molten pig iron bath surface by spraying with oxygen as the carrier gas. No CaF2 was added to the chain knowing agent. The blowing time is fixed at 10 minutes. Nitrogen is supplied at the bottom of the furnace to dissolve the pig iron at a temperature of 0.05 to 15 Nm3 / min per minute. The original unit of lime and oxygen is 'cross-linked' based on the inclusion of dissolved pig iron, but both lime and oxygen are removed from the desilication part (Dicalcium Silicate ·· Stoichiometric part formed by 2CaO · Si〇2 type The value of) is fixed at 3.51 ^ / melted pig iron chen 11, 9 heart 3 / melted pig iron 11 respectively. The ratio of the supply rate of lime blown by the molten pig iron bath surface (kg / min / molten pig iron ton) to the supply rate of oxygen blown by the molten pig iron bath surface "— ^^^ molten pig iron ton) ratio A / B is 1.7. The amount of lime added is such that the amount of lime Wcao —P (kg / dissolved pig iron ton) and the amount of lime Wcao —Si (kg / dissolved pig iron ton) specified by the above formulas (5) and (6) are Within the total range. In addition, the depression depth L (defined by the value of l as defined in the above formula (7)) generated on the molten pig iron bath surface by blowing the refining agent of oxygen as the carrier gas is controlled to be from 200 to Within the range of 500 mm. In addition, the molten pig iron temperature before and after the descaling treatment is 1 250 to 135 ° C. The amount of slag after the treatment is the amount of lime added and CaO in the slag. The mass balance of the concentration (analysis value of slag) is calculated. The results of each example and the dephosphorization treatment conditions are shown in Table 1. Each average value shown in Table 1 is between 5 kg / melt pig iron ton to 10 kg / melt pig iron ton, 10kg / melt pig iron ton ~ 20kg / melt pig iron ton, more than 20kg / melt pig iron ton ~ 30kg / melt pig iron ton, more than 30kg / melt pig iron ton 40kg / ton pig iron melt, more than 40kg / melting iron ton~50kg / ton pig iron melts in a range of the amount of slag after each treatment, the value of I dephosphorization 6~72ch
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91119784.ptd 第64頁 550295 五、發明說明(58) 表1 區分 1_ 發明例 發明例 發明例 比較例 比較例 平均 脫磷率 (%) 5; oo 溶化生鐵成分(質量%) 脫磷後 最小[P] 0.007 0.009 0.009 0.010 o.oio ! |最大[p] 0.010 0.014 0.019 0.023 0.027 |平均[P] 0.008 0.011 0.012 0.014 0.015 脫磷前 |平均[p] 0.113 0.111 0.112 0.110 0.111 平均[Si] 0.04 δ ο 0.12 ο cs 〇 平均 氧量 (Nm3AT) cn υη VO ο ii.o ! 平均 石灰量 (kgAT) ι 1 i CN 5 r-· »i r—1 t—H 試驗數 (ch) νο τ—Η CS cn τ—Η v〇 ON 處理後 熔渣量 (kg/T) 5〜10 10超〜20 20超〜30 30超〜40 40超〜50 r—Η CN cn 寸 un ΙΙΙΙ·ΙΗ 91119784.ptd 第65頁 550295 五、發明說明(59) ' -- [實施例2 ] 將咼爐所出鐵之溶化生鐵於鑄床及視需要之溶化生鐵鍋 内進灯脫石夕處理,並使用機械攪拌於溶化生鐵鍋内進行脫 硫處理f ’於轉化爐型容器(3〇〇ΐ〇η)内進行脫磷處理。脫 ,處理W ,化生鐵中之ρ含量為〇· 1〇〜〇·丨i質量%、以含 置為0. 1 5質以下。此脫磷處理前後之溶化生鐵溫度為 1 2 5 0〜1 3 5 0 f ’脫磷用精鍊劑為使用Ca〇主體之燒石灰,篩 至粒度20 0曰師孔以下之物質,Ca〇之原單位為根據溶化生鐵 中之Si含量為5〜15kg/溶化生鐵七⑽。 "此脫磷處理為將精鍊劑透過上吹喷搶並以氧氣做為載體 狀體^运至冷面,進行精鍊劑和氧源之供給(吹鍊時間: 10分鐘),此時,氧氣之供給速度化生鐵 ton)與精鍊劑之供給速度B(kg/min/溶化生鐵t〇n)之比Α/β 為以不同的各種條件進行作業。由爐底部之底喷搶嘴將做 為攪拌用氣體的氮氣,以0·05〜〇15Nm3/min/溶化生鐵t〇n 之流量吹入溶化生鐵中。於精鍊劑中未添加以匕,處理後 之熔渣量為30kg/溶化生鐵ton以下。石灰添加量為令前述 (5)式及(6)式所規定之石灰量Wca〇 —p(kg/溶化生鐵t〇n)與 石灰量Wca〇 — Si(kg/溶化生鐵t〇n)為合計之範圍内。又, 經由氧氣做為載體氣體之精鍊劑吹送而於溶化生鐵浴面所 產生之凹陷深度L(以前述⑺式所定義之L值)為被控制於 20 0〜5 0 0mm之範圍内。處理後之熔渣量為由添加之石灰量 和、熔渔中之CaO濃度(熔渣分析值)之質量平衡算出。 氧氣之供給速度A(Nm3/min/溶化生鐵t〇n)與:鍊劑之供91119784.ptd Page 64 550295 V. Description of the invention (58) Table 1 Division 1_ Inventive example Inventive example Comparative example Comparative example Average dephosphorization rate (%) 5; oo Dissolved pig iron component (mass%) Minimum after dephosphorization [ P] 0.007 0.009 0.009 0.010 o.oio! | Max [p] 0.010 0.014 0.019 0.023 0.027 | Average [P] 0.008 0.011 0.012 0.014 0.015 Before dephosphorization | Average [p] 0.113 0.111 0.112 0.110 0.111 Mean [Si] 0.04 δ ο 0.12 ο cs 〇 average oxygen content (Nm3AT) cn υη VO ο ii.o! Average lime content (kgAT) ι 1 i CN 5 r- · »ir—1 t—H number of tests (ch) νο τ—Η CS cn τ—Η v〇ON Slag amount after treatment (kg / T) 5 to 10 10 to 20 20 to 30 30 to 40 40 to 50 r--Η CN cn inch un ΙΙΙΙ · ΙΗ 91119784.ptd 65th Page 550295 V. Description of the invention (59) '-[Example 2] The molten pig iron from the furnace is placed in a casting bed and a molten pig iron, if necessary, into a lamp and removed, and mechanically stirred to dissolve The desulfurization treatment f ′ is performed in a pig iron pan, and the dephosphorization treatment is performed in a reformer-type vessel (300,000 n). After removal and treatment of W, the ρ content in the pig iron is 0.1 mass% to 0.1 mass%, and the content is 0.1 mass% or less. The molten pig iron temperature before and after this dephosphorization treatment is 1 25 0 ~ 1 3 5 0 f 'The refining agent for dephosphorization is a calcined lime using Ca〇 main body, sieved to a particle size of 20 or less, and The original unit is based on the Si content of the molten pig iron of 5 to 15 kg / melt pig iron. " This dephosphorization treatment is to scavenge the refining agent through up-blowing and use oxygen as a carrier to transport it to the cold surface to supply the refining agent and oxygen source (chain blowing time: 10 minutes). At this time, the oxygen The ratio A / β of the supply speed of the pig iron ton) to the refining agent supply rate B (kg / min / melted pig iron ton) is operated under various conditions. From the bottom of the furnace, a nozzle is used to blow nitrogen into the molten pig iron at a flow rate of 0.05 to 0.15 Nm3 / min / melted pig iron. No dagger was added to the refining agent, and the slag amount after the treatment was 30 kg / melt pig iron ton or less. The amount of lime added is such that the amount of lime Wca0-p (kg / dissolved pig iron ton) and the amount of lime Wca0-Si (kg / dissolved pig iron ton) specified by the above formulas (5) and (6) are Within the total range. In addition, the depression depth L (the value of L defined by the aforementioned formula) generated on the molten pig iron bath surface by blowing the refining agent of oxygen as the carrier gas is controlled within the range of 200 to 500 mm. The amount of slag after treatment is calculated from the mass balance of the amount of lime added and the CaO concentration (slag analysis value) in molten fish. Oxygen supply rate A (Nm3 / min / melted pig iron ton) and: supply of chain agent
550295 五、發明說明(60) 給速度B ( k g / m i η /溶化生鐵t ο η)之比A / B和脫填處理後之溶 化生鐵中之P含量的關係示於圖1 7。若根據此圖,則本發 明例之A/B為〇· 3〜7區域者,脫磷處理後之溶化生鐵中之p 含量為目標[P ]濃度〇 · 〇 1 5質量%以下,特別於脫磷處理前 之溶化生鐵中之S i含量為〇 · 1 〇質量%以下之情形中,可安 定達成低P規格之[P] $〇· 010質量%。又,A/b為丨· 2〜2. 5區 域者可取得特別低的[p ],於此區域中判定可取得最高的 脫磷反應效率。 相對地,A/B未滿〇· 3及超過7之區域者,均無法達到令 脫磷處理後之溶化生鐵中之P含量為目標[p]濃度之〇. 〇1 5 質量%以下。 [實施例3 ] 將高爐所出鐵之浴化生鐵於鑄床中進行脫矽處理後,將 其移至溶化生鐵鍋中並於此溶化生鐵鍋内進行脫石夕處理, 排渣後,將該溶化生鐵鍋移動至脫磷處,進行脫磷處理。 脫磷處理為透過上吹喷搶以氧氣做為載體氣體並將石灰 粉(精鍊劑)吹送至溶化生鐵浴面,並且透過浸潰喷搶於、二 化生鐵中吹入石灰粉。又,比較例為未以上吹噴搶進行: 灰粉之吹送,而為透過浸潰喷搶將石灰粉吹送至溶化生 中。任一者均令處理時間為20分鐘。處理後之熔渣量為’ 2〇kg/溶化生鐵ton以下。關於本發明例,石灰添力^ ^為入 前述(5)式及(6)式所規定之石灰量Wcao —p(kg/溶化$鐵7 ton)與石灰量Wca〇-Si (kg/溶化生鐵ton)為合計之範圍 内。又,經由氧氣做為載體氣體之精鍊劑吹送而於1化生550295 V. Description of the invention (60) The relationship between the ratio A / B of the feed rate B (k g / m i η / molten pig iron t ο η) and the content of P in the molten pig iron after defilling is shown in FIG. 17. According to this figure, if the A / B in the example of the present invention is in the region of 0.3 to 7, the p content in the molten pig iron after the dephosphorization treatment is the target [P] concentration of 0.005 or less, especially 5 mass%. In the case where the Si content in the molten pig iron before the dephosphorization treatment is 0.1 mass% or less, the low-P specification [P] $ 0.0010% by mass can be stabilized. In addition, those with A / b in the 2 · 2.5 ~ 5 area can obtain a particularly low [p], and it is determined in this area that the highest dephosphorization reaction efficiency can be obtained. On the other hand, in areas where A / B is less than 0.3 or more than 7, the P content in the molten pig iron after the dephosphorization treatment is not more than 0.05% by mass of the target [p] concentration. [Example 3] After bathing pig iron from the blast furnace was desiliconized in a casting bed, it was transferred to a molten pig iron pot and treated in this molten pig iron. After slag was discharged, The molten pig iron is moved to a dephosphorization place, and a dephosphorization process is performed. The dephosphorization treatment involves grabbing oxygen as a carrier gas by blowing up and blowing lime powder (refining agent) to the surface of the molten pig iron bath, and blowing lime powder into the pig iron by immersion spraying. In addition, in the comparative example, the above-mentioned blowing and rushing were carried out: ash powder was blown, and the lime powder was blown into the melt by immersion and blasting. In either case, the processing time is 20 minutes. The amount of slag after the treatment was '20 kg / melted pig iron ton or less. Regarding the examples of the present invention, the lime addition force ^ ^ is the amount of lime Wcao —p (kg / melt $ 7 ton) and the amount of lime Wca0-Si (kg / melt) specified in the formulas (5) and (6). Pig iron (ton) is within the total range. In addition, it is blown through the refining agent of oxygen as a carrier gas to
550295 五、發明說明(61) 鐵浴面所產生之凹陷深度L(以前述(7)式所定義之L值)為 被控制於2 0 0〜5 0 0mm之範圍内。還有,脫磷處理前後之溶 化生鐵溫度為1 3 0 0〜1 3 2 (TC。處理後之熔渣量為由添加之 石灰量和炫渣中之C a 0濃度(溶渣分析值)之質量平衡算 出。 各實施例之結果及脫磷處理條件示於表2。550295 V. Description of the invention (61) The depression depth L (as defined by the above-mentioned formula (7)) of the iron bath surface is controlled to be within the range of 200 ~ 500 mm. In addition, the molten pig iron temperature before and after the dephosphorization treatment is 1 3 0 0 ~ 1 2 2 (TC. The amount of molten slag after the treatment is determined by the amount of lime added and the concentration of C a 0 in the dross (analysis value of dissolved slag). The mass balance was calculated. The results of each example and the dephosphorization treatment conditions are shown in Table 2.
91119784.ptd 第68頁 550295 五、發明說明表2 區分 發明例| 發明例 發明例 發明例 發明例 比較例 |比較例1 比較例 比較例 脫磷率 (%) r- CNl oo 脫磷後 之溶化 生鐵[P] (質量%) I 0.005 1 0.004 1 1 0.007 1 0.006 0.005 1 0.019 1 0.026 0.022 0.031 脫磷條件 氧氣量 (Nm3AT) cn r—Η ο 1—I 卜 \a ν·0 寸 cn CaF2 添加量 (kgAT) 1 1 1 1 1 1 un ^~\ 精錬劑添加量 (kgAT) η 浸漬 噴槍 ο r-H τ—Η οο t i o 寸’ oo cn oo »〇 寸· υη 上吹 噴槍 cn cn cn CO Η oo oo 1< 1 1 1 1 溶化生鐵溫度 脫磷後 cc) 1 1325 1 1 1330 1 1 1320 1 | 1328 I | 1332 I 1324 : | 1325 | 1326 1328 脫磷前 (°C) 1 1312 1 1 1342 1 1 1338 1 1310 | 1348 | | 1325 | | 1343 | 1330 1329 Φ 戀 \Ί [Ρ] (質量%) 0.112 0.120 1 0.115 1 0.118 0.116 0.116 0.113 0.120 0.110 i 露 [Si] (質量%) 0.05 0.04 0.02 0.06 0.07 0.02 0.07 0.03 0.04 τ—Η CN m 寸 \〇 oo a\91119784.ptd Page 68 550295 V. Description of the invention Table 2 Differentiating invention examples | Invention examples Invention examples Invention examples Comparative examples | Comparative examples 1 Comparative examples Comparative examples Dephosphorization rate (%) r- CNl oo Melting after dephosphorization Pig iron [P] (mass%) I 0.005 1 0.004 1 1 0.007 1 0.006 0.005 1 0.019 1 0.026 0.022 0.031 Dephosphorization condition oxygen amount (Nm3AT) cn r—Η ο 1—I Bu \ a ν · 0 inch cn CaF2 Add Amount (kgAT) 1 1 1 1 1 1 un ^ ~ \ Addition amount of fine tincture agent (kgAT) η Dip spray gun ο rH τ—Η οο tio inch 'oo cn oo »〇 inch · υη Upper blowing spray gun cn cn cn CO Η oo oo 1 < 1 1 1 1 after dephosphorization by melting pig iron temperature cc) 1 1325 1 1 1330 1 1 1320 1 | 1328 I | 1332 I 1324 : | 1325 | 1326 1328 Before dephosphorization (° C) 1 1312 1 1 1342 1 1 1338 1 1310 | 1348 | | 1325 | | 1343 | 1330 1329 Φ Ί \ Ί [Ρ] (mass%) 0.112 0.120 1 0.115 1 0.118 0.116 0.116 0.113 0.120 0.110 i dew [Si] (mass%) 0.05 0.04 0.02 0.06 0.07 0.02 0.07 0.03 0.04 τ—Η CN m inch \ 〇oo a \
91119784.ptd 第69頁 550295 五、發明說明(63) [實施例4 ] 將南爐所出鐵夕、六 内進行脫石夕處理\鐵於鑄床及視需要之溶化生鐵锅 护卢柿% 並使用機械攪拌於溶化生鐵鍋内進行脫 脫:處:ϊ為爐Γ器( 3 0 0 ton)内進行脫修。此 洁、A L A + 爽理所後之溶化生鐵溫度為1 25 0〜1 35 0 t, ^二&二贺松將氧氣吹送至溶化生鐵浴面,並且以①以上 吹> ^ ^ =為载體氣體將粒徑1 mm以下之石灰粉(精鍊劑) 置ί人2任士鐵浴面、②將粒徑1〜3mm之石灰(精鍊劑)上 = , 種方法進行精鍊劑之添加。由轉化爐型容器 必凰& f虱氣以0·05〜O.WNmVmin/溶化生鐵ton之供給量 ^入ί 一邊將溶化生鐵攪拌,一邊進行9分鐘之脫磷處 。處理後之熔渣量為3〇kg/溶化生鐵t〇n以下。關於本發 列,石灰添加量為令前述(5)式及(6)式所規定之石灰量 ca^p(kg/溶化生鐵t〇n)與石灰量Wca〇 — Si (“/溶化生鐵 二為合計5範圍内。X,經*氧氣做為載體氣體之精鍊 二人=而於溶化生鐵浴面所產生之凹陷深度[(以前述(7) 工戶^疋義之L值)為被控制於2〇〇〜5〇〇mmi範圍内。處理後 =熔渣量為由添加之石灰量和熔渣中之Ca〇濃度(熔渣分析 值)之質量平衡算出。 各實施例之結果及脫磷處理條件示於表3。91119784.ptd Page 69 550295 V. Explanation of the invention (63) [Example 4] The iron slab and iron slab produced by the South Furnace will be treated with iron removal. The iron will be cast on the cast iron and melted pig iron as required. And use mechanical stirring to dissolve in a molten pig iron pot: place: ϊ is a furnace Γ device (300 ton) for repair. The temperature of the molten pig iron after this clean, ALA + Shuangli is 1 25 0 ~ 1 35 0 t, ^ 二 & Erga Song blowing oxygen to the molten pig iron bath surface, and blowing with ① above > ^ ^ = is The carrier gas is to place the lime powder (refining agent) with a particle size of 1 mm or less on the iron surface of 2 Renshi iron. ② Add the lime (refining agent) with a particle size of 1 to 3 mm. From the furnace-type vessel, the bisque & f lice gas was supplied in an amount of 0. 05 ~ O. WNmVmin / melting pig iron ton. ^ While stirring the molten pig iron, it was dephosphorized for 9 minutes. The amount of slag after the treatment is 30 kg / dissolved pig iron ton. With regard to this issue, the amount of lime added is such that the amount of lime ca ^ p (kg / dissolved pig iron ton) and the amount of lime Wca〇-Si ("/ dissolved pig iron two" specified in the above formulae (5) and (6) It is within the total range of 5. X, the refining two people who use * oxygen as the carrier gas = and the depth of the depression generated on the surface of the molten pig iron bath [(L value of the above-mentioned (7) Workers ^ Yiyi) is controlled at Within the range of 200 ~ 500mmi. After treatment = The amount of slag is calculated from the mass balance of the amount of lime added and the concentration of CaO in the slag (analyzed value of the slag). Results of each example and dephosphorization The processing conditions are shown in Table 3.
550295 五、發明說明(64)表3550295 V. Description of the invention (64) Table 3
φ l5g) m 鎰 鎰 餾 餾 餾 鎞 鏹 鎞 粼 AJ -LA OO oo s £S \o OO ss VO 脫磷後 之溶化 生鐵[P] (質量%) j 0.009 r—Η r—Η p 0.012 0.008 0.010 0.009 0.015 Η ι—< p 0.015 0.014 0.039 蘅枳P 籐呂 鄉 鄉 _ _ B C2/D2 (kg/Nm3) ζρ un cn oo CO 〇 oo cn ON | 1 I Ο 〇 ο ο Ο ο 1 C1/D1 (kg/Nm3) m oq g o r -H oo \o o un VO ο On 〇 csi VO ο cn νο ο 1 1 1 脫磷處理條件 Q ^ VO 〇 υη oo 〇 oo 〇〇· oo o ν〇 oo C3 o r—Η σ\ τ Η 〇\· 1 1 1 r\ ,( Q * t—H r—t IT) 1 < cn cn r __H cn r—< oo CN ^~1 τ—Η $ r—ί τ—H csl υη ι—Η r-H G ^ m 〇 〇 m cn v〇 m 〇 On cn 〇 殳 o οο οο Ο τ—Η \〇 1 1 1 T""1 1~\ u * o t—H υη oq oo CX) r 崎 On OO oo O oo oq οο οο Ο τ—Η CTn 1 1 1 ffilffifi ^ VO oo cn 〇\ VO CJ< VO a; Csl a; r Ή cK CN1 ο 寸· τ—Η r—H cn VO 2 oo 祕S U 添加量 (kgAT) 1 1 1 1 1 υη 1 cn cn τ—H 蘅傘1 p oo un 寸· 寸· VO un un 〇 v〇 Ο) p § oo i/S 1? 纖 廿1 s r—H t—H s s g r—1 T " 'i g CO r-H S g cn r—H _ v i 〇 τ H f < CD t—H 〇 f i 〇 r—1 c3 r—Η Ο r—ί Ο r—ί 〇 r-H d r—H 〇 璲w g o s 〇 s CD s o s § r- a\ o S ο Ο S o S o g o t—H Csl cn 寸 \o οο G\ o r—H t H r-H Y 鏘晒TN(M壤I?)该W:國T (gil£)fa5H^I»^Tr:1 PUM^f - s ίβ0ί§0^$0^0^ .. ΰ f - G rφ l5g) m retort distillation AJ -LA OO oo s £ S \ o OO ss VO Dissolved pig iron after dephosphorization [P] (mass%) j 0.009 r—Η r—Η p 0.012 0.008 0.010 0.009 0.015 Η ι— < p 0.015 0.014 0.039 蘅 枳 P Tenglu Township _ _ B C2 / D2 (kg / Nm3) ζρ un cn oo CO 〇oo cn ON | 1 I Ο 〇ο ο ο ο 1 C1 / D1 (kg / Nm3) m oq gor -H oo \ oo un VO ο On 〇csi VO ο cn νο ο 1 1 1 Dephosphorization treatment conditions Q ^ VO 〇υη oo 〇oo 〇oo · νooo C3 or—Η σ \ τ Η 〇 \ · 1 1 1 r \, (Q * t—H r—t IT) 1 < cn cn r __H cn r— < oo CN ^ ~ 1 τ—Η $ r— ί τ—H csl υη ι—Η rH G ^ m 〇〇m cn v〇m 〇On cn 〇 殳 o οο οο Ο τ—Η \ 〇1 1 1 T " " 1 1 ~ \ u * ot-H υη oq oo CX) r Saki On OO oo O oo oq οο οο Ο τ—Η CTn 1 1 1 ffilffifi ^ VO oo cn 〇 \ VO CJ < VO a; Csl a; r Ή cK CN1 ο inch · τ—Η r —H cn VO 2 oo Secret SU addition (kgAT) 1 1 1 1 1 υη 1 cn cn τ—H 蘅 Umbrella 1 p oo un inch · inch · VO un un 〇v〇〇) p § oo i / S 1? Fiber 1 sr—H t—H ssgr—1 T " 'ig CO rH S g cn r—H _ vi 〇τ H f < CD t—H 〇fi 〇r—1 c3 r—Η Ο r—ί 〇 r—ί 〇rH dr—H 〇 璲 wgos 〇s CD sos § r- a \ o S ο Ο S o S ogot—H Csl cn inch \ o οο G \ or—H t H rH Y 锵 TN (M soil I?) The W: country T (gil £) fa5H ^ I »^ Tr: 1 PUM ^ f-s ίβ0ί§0 ^ $ 0 ^ 0 ^ .. ΰ f-G r
91119784.ptd 第71頁 550295 五、發明說明(65) [實施例5 ] 將高爐所出鐵之溶化生鐵於鑄床中進 其移至溶化生鐵鍋中並於此溶化生鐵鍋内進行ς::理將 排渣後,於轉化爐型容器( 3 00 ton)中裝入溶 处, 脫礎處理為使用上吹喷搶以氧氣做為載體=將 粉(精鍊劑)吹送至溶化生鐵浴面,並且於—卹乂^將石灰 合併進行塊狀石灰的上置裝入。又匕較1 :=轭例中 喷槍進行石灰粉之吹送,以上置裝人二乂 = f未透過上吹 施例均由轉化爐型容器之爐底將氮氣以 谷貝 0.07〜0.12Nm3/min/溶化生鐵ton之供給量吹入,並進行 8〜14分鐘之脫磷處理。此脫磷處理為令處理前後之溶了匕 鐵溫度為125〇〜135〇1,且處理後之熔渣量為3〇kg/溶化生 鐵ton以下。本發明例為令溶化生鐵浴面所吹送之石灰的 供給速度B(kg/min/溶化生鐵ton)、與溶化生鐵浴面所吹 送之氧氣的供給速度A(Nm3/min/溶化生鐵t〇n)之比A/B為 1 · 7。還有,脫磷處理前後之溶化生鐵溫度為丨2 5 〇〜丨3 5 〇 C。處理後之熔潰量為由添加之石灰量和熔渣中之Ca〇濃 度(熔渣分析值)之質量平衡算出。 各實施例之結果及脫磷處理條件示於表4〜表7。91119784.ptd Page 71 550295 V. Description of the invention (65) [Example 5] The molten pig iron from the blast furnace was transferred to a molten pig iron in a casting bed, and then melted in the molten pig iron :: After the slag is discharged, it is placed in the melting furnace in a conversion furnace container (3 00 ton), and the debasing treatment is to use an upper blowing spray to take oxygen as the carrier = blow the powder (refining agent) to the molten pig iron bath surface, And on the shirt, the lime is combined to load the lime in a block. Also compare 1: = The spray gun in the yoke example blows the lime powder, and the above is installed with two people = f does not pass through the upper blow. In the examples, the bottom of the conversion furnace-type container will be nitrogen 0.07 ~ 0.12Nm3 / min / The supply amount of molten pig iron ton is blown in, and dephosphorization treatment is performed for 8 to 14 minutes. In this dephosphorization treatment, the temperature of the molten iron before and after the treatment is 125 to 1305, and the amount of the slag after the treatment is 30 kg / dissolved pig iron ton. The example of the present invention is to make the supply rate B (kg / min / dissolved pig iron ton) of the lime blown from the molten pig iron bath surface and the supply rate A (Nm3 / min / dissolved pig iron ton) blown from the molten pig iron bath surface. ) Ratio A / B is 1 · 7. In addition, the molten pig iron temperature before and after the dephosphorization treatment ranges from 2 5 0 to 3 5 0 C. The melted amount after the treatment is calculated from the mass balance of the amount of lime added and the CaO concentration (slag analysis value) in the slag. The results of each example and the dephosphorization treatment conditions are shown in Tables 4 to 7.
550295 五、發明說明表4 區分 發明例 發明例 發明例 發明例 發明例 發明例 發明例 發明例 發明例 發明例 發明例 發明例 發明例 製鐵熔渣添加量*3 CaO 分*4 (kg/T) 1 1 1 1 1 1 1 1 1 1 1 0.80 1.00 添加量 (kg/T) 1 1 1 1 1 1 1 1 1 1 1 3.20 4.00 石灰添加量*2 上置 (kg/T) 4.88 3.85 2.55 1.64 0.26 〇\ τ-Η r-H 1.68 0.65 0.66 I 0.87 1.08 0.25 1.80 吹送 (kg/T) 4.23 (4.38 | 5.18 1 5.14 1 3.93 2.91 3.81 4.15 6.00 4.06 ! 5.26 2.97 ι 2.93 石灰量之計算値*1 合計 8.76^11.53 7.88 〜10.57 丨 7.37〜9.95 6.42 〜9·65 3.83-6.87 3·75 〜6.29 5.13 〜7.46 4.45 〜7.29 6.31 〜9.02 4.57 〜7.15 5.99 〜8.78 4.02 〜6.84 5·53 〜7.86 WcaoP (kg/T) 2.76 〜5.53 |2·68 〜5·37| 2.57 〜5·15 3.22-6.45 3.03-6.07 2.55-5.09 2.33-4.66 2.85 〜5.69 2.71 〜5_42 2.57-5.15 2.79 〜5.58丨 2.82 〜5.64j 2·33 〜4.66 WcaoSi (kg/T) ο vd (Ν in oo 寸· (Ν m* 〇〇 〇 (Ν r-H 〇〇 <Ν· 'Ο 〇 (Ν rn (N τ-Η (Ν m 溶化生鐵成分(質量%) 脫磷後 g 0.013 0.016 1 0.016 | 0.013 0.016 0.017 0.011 0.011 0.013 0.018 1 _1 0.009 0.014 j 0.008 職 nn g 0.013 0.013 0.013 0.013 0.013 0.013 0.013 0.013 0.013 0.013 0.013 0.013 0.013 脫磷前 Ξ 0.115 0.112 1 0.108 0.132 0.125 0.107 0.099 0.118 0.113 0.108 0.116 0.117 j 0.099 g I 0.15 0.13 1 0.12 0.08 0.02 0.03 0.07 0.04 0.09 0.05 0.08 ! 0.03 ι 0.08 6 ψ " < CN m 寸 to 卜 〇〇 〇\ 〇 r-Η r-H τ-Η (Ν Η m Y 識ΤΓYt(_TW(s繼I?)该 3¾ : _τ is—OSAV+dlosAV: 4Ι4Π ϋ}·ώ^1^δ: islosM Msfc^s) :ΡΗ—§Μ Γ 11__麗1 9lll9784.ptd 第73頁550295 V. Description of the invention Table 4 Differentiating the invention examples Invention examples Invention examples Invention examples Invention examples Invention examples Invention examples Invention examples Invention examples Invention examples Invention examples Iron slag addition amount * 3 CaO points * 4 (kg / T ) 1 1 1 1 1 1 1 1 1 1 0.80 1.00 Addition (kg / T) 1 1 1 1 1 1 1 1 1 1 1 3.20 4.00 Addition of lime * 2 Overhead (kg / T) 4.88 3.85 2.55 1.64 0.26 〇 \ τ-Η rH 1.68 0.65 0.66 I 0.87 1.08 0.25 1.80 Blow (kg / T) 4.23 (4.38 | 5.18 1 5.14 1 3.93 2.91 3.81 4.15 6.00 4.06! 5.26 2.97 ι 2.93 Calculation of the amount of lime 値 * 1 Total 8.76 ^ 11.53 7.88 to 10.57 丨 7.37 to 9.95 6.42 to 9.65 3.83-6.87 3.75 to 6.29 5.13 to 7.46 4.45 to 7.29 6.31 to 9.02 4.57 to 7.15 5.99 to 8.78 4.02 to 6.84 5.53 to 7.86 WcaoP (kg / T) 2.76 ~ 5.53 | 2 · 68 ~ 5 · 37 | 2.57 ~ 5 · 15 3.22-6.45 3.03-6.07 2.55-5.09 2.33-4.66 2.85 ~ 5.69 2.71 ~ 5_42 2.57-5.15 2.79 ~ 5.58 丨 2.82 ~ 5.64j 2 · 33 ~ 4.66 WcaoSi (kg / T) ο vd (Ν in oo inch · (Ν m * 〇〇〇 (Ν rH 〇〇 < Ν · 〇 〇 (Ν rn (N τ-Η (Ν m dissolved pig iron Points (% by mass) g after dephosphorization 0.013 0.016 1 0.016 | 0.013 0.016 0.017 0.011 0.011 0.013 0.018 1 _1 0.009 0.014 j 0.008 nn g 0.013 0.013 0.013 0.013 0.013 0.013 0.013 0.013 0.013 0.013 0.013 0.013 0.013 0.013 0.013 0.13 0.112 1 before dephosphorization 0.108 0.132 0.125 0.107 0.099 0.118 0.113 0.108 0.116 0.117 j 0.099 g I 0.15 0.13 1 0.12 0.08 0.02 0.03 0.07 0.04 0.09 0.05 0.08! 0.03 ι 0.08 6 ψ " < CN m inch to 卜 〇〇〇 〇r-Η rH τ-Η (N Η m Y knows ΓΓYt (_TW (s following I?)) 3¾: _τ is—OSAV + dlosAV: 4Ι4Π ϋ} · ώ ^ 1 ^ δ: islosM Msfc ^ s): ΡΗ—§Μ Γ 11_ _ Li 1 9lll9784.ptd Page 73
No. 溶化生鐵 浴面凹陷 深度(mm) 脫磷率 (%) 石灰效率 ㈠ 吹送石灰量 /Wcao 一 P *1 區分 1 300 88.7 0.887 1.53 發明例 2 325 85.7 0.857 1.63 發明例 3 256 85.2 0.852 2.01 發明例 4 268 90.2 0.902 1.59 發明例 5 289 87.2 0.872 1.29 發明例 6 295 84.1 0.841 1.14 發明例 7 312 88.9 0.889 1.63 發明例 8 415 90.7 0.907 1.46 t發明例 9 210 88.5 0.885 2.21 ^發明例 10 450 83.3 0.833 1.58 發明例 11 480 92.2 0.922 1.88 發明例 12 290 88.0 0.990 1.05 發明例 13 360 91.9 0.973 1.26 發明例 M Wcao_P爲以7? cao= 1所計算之石灰量 550295 五、發明說明(67) 表5No. Depression depth of molten pig iron bath surface (mm) Dephosphorization rate (%) Lime efficiency 量 Blow lime amount / Wcao-P * 1 Division 1 300 88.7 0.887 1.53 Invention Example 2 325 85.7 0.857 1.63 Invention Example 3 256 85.2 0.852 2.01 Invention Example 4 268 90.2 0.902 1.59 Invention Example 5 289 87.2 0.872 1.29 Invention Example 6 295 84.1 0.841 1.14 Invention Example 7 312 88.9 0.889 1.63 Invention Example 8 415 90.7 0.907 1.46 t Invention Example 9 210 88.5 0.885 2.21 ^ Invention Example 10 450 83.3 0.833 1.58 Inventive Example 11 480 92.2 0.922 1.88 Inventive Example 12 290 88.0 0.990 1.05 Inventive Example 13 360 91.9 0.973 1.26 Inventive Example M Wcao_P is the amount of lime calculated with 7? Cao = 1 550295 5. Description of the invention (67) Table 5
Hill 91119784.ptd 第74頁 550295 五、發明說明(68) 表6 溶化生鐵成分(質量%) 石灰量之計算値 (kg/T) *1 石灰添加量*2 No. 脫憐前 目標 脫磷後 吹送 上置 區分 [Si] [P] [P] [P] (kg/T) (kg/T) 14 0.10 0.122 0.013 0.015 13.97 — 13.97 比較例 15 0.07 0.108 0.013 0.011 12.18 — 12.18 比較例 16 0.02 0.113 0.013 0.009 12.82 — 12.82 比較例 *1溶渣鹼度:3, Lp : 240所計算之必要石灰量 *2吹送:利用上吹噴槍將石灰粉(精錬劑)吹送至溶化生鐵浴面 上置:塊石灰(精鍊劑)爲上置裝入 η__ι 91119784.ptd 第75頁 550295Hill 91119784.ptd Page 74 550295 V. Description of the invention (68) Table 6 Dissolved pig iron composition (mass%) Calculation of lime amount 値 (kg / T) * 1 Lime addition amount * 2 No. Before depuration target dephosphorization Upper blow section [Si] [P] [P] [P] (kg / T) (kg / T) 14 0.10 0.122 0.013 0.015 13.97 — 13.97 Comparative Example 15 0.07 0.108 0.013 0.011 12.18 — 12.18 Comparative Example 16 0.02 0.113 0.013 0.009 12.82 — 12.82 Comparative Example * 1 Slag alkalinity: 3, Lp: 240 Necessary amount of lime calculated * 2 Blowing: Blow the lime powder (fine tincture) on the surface of the molten pig iron bath with an upper blowing spray gun: Place the lime (Refining agent) Load η__ι 91119784.ptd for the upper position Page 75 550295
五、發明說明(69) 表7 No. 溶化生鐵浴面 脫磷率 (m m )凹陷深度 (°/〇) 14 450 87. 7 15 450 89. 8 16 330 92.0 實施例6 ] 灰效率 (一) 0. 330 0. 299 0. 320V. Description of the invention (69) Table 7 No. Dephosphorization rate of molten pig iron bath surface (mm) Depression depth (° / 〇) 14 450 87. 7 15 450 89. 8 16 330 92.0 Example 6] Ash efficiency (1) 0. 330 0. 299 0. 320
將高爐所出鐵之溶化生鐵於鑄床中進行脫矽處理後,. 其移至溶化生鐵鍋中並於此溶化生鐵鍋内進行脫石夕處理將 排渣後,將該溶化生鐵裝入轉化爐型容器(3〇〇 t0n)進行、 石粦處理。此脫填處理為透過上吹喷搶將氧氣吹送至溶化脫 鐵浴面,並且以①以上述之氧氣做為載體氣體將粒生 以下之石灰粉(精鍊劑)吹送至溶化生鐵浴面、②將^石^ (精鍊劑)上置裝入之任一種方法進行精鍊劑之添加。由= 化爐型谷器之爐底將氣氣以0 . 1 N m3 / m i η /溶化生鐵t 〇 η之址 給量吹入且一邊將溶化生鐵攪拌,一邊進行1〇〜η分鐘Τ 脫麟處理。又,調整脫磷處理前之溶化生鐵溫度和廢鐵添 加量,控制脫磷處理終了時的溶化生鐵溫度。處理後之二 /查里為3 0 k g /溶化生鐵t ο η以下。關於本發明例,石灰添加 量為令前述(5)式及(6)式所規定之石灰量Wca〇-P(kg/溶化 生鐵ton)與石灰量Wcao —Si(kg/溶化生鐵七⑽)為合計之範 圍内。又,經由氧氣做為載體氣體之精鍊劑吹送而於溶化 生鐵浴面所產生之凹陷深度L(以前述(7)式所定義之L值) 為被控制於20 0〜5 0 0mm之範圍内。處理後之熔潰量為由添After the molten pig iron from the blast furnace is desiliconized in a casting bed, it is moved to a molten pig iron pot and the stone is treated in this molten pig iron pot. After the slag is discharged, the molten pig iron is charged and converted. The furnace-type container (300t0n) was performed and the stone was processed. This defilling process is to blow oxygen to the surface of the molten iron bath through the blow-up spray, and use ① the above oxygen as the carrier gas to blow the lime powder (refining agent) below the grain to the surface of the molten iron bath, ② Add the refining agent by any method of placing ^ 石 ^ (refining agent) on top. The gas was blown in from the bottom of the chemical furnace type trough at a site of 0.1 N m3 / mi η / molten pig iron t 〇η and the molten pig iron was stirred for 10 to η minutes. Lin processing. In addition, the molten pig iron temperature and the amount of scrap iron added before the dephosphorization treatment were adjusted to control the molten pig iron temperature at the end of the dephosphorization treatment. After the second treatment, the value of Charlie was 30 k g / molten pig iron t ο η or less. Regarding the examples of the present invention, the amount of lime added is such that the amount of lime Wca0-P (kg / dissolved pig iron ton) and the amount of lime Wcao—Si (kg / dissolved pig iron hemp) specified by the above formulas (5) and (6) Within the total range. In addition, the depression depth L (the value of L as defined by the above formula (7)) generated by blowing the refining agent of oxygen as a carrier gas on the surface of the molten pig iron is controlled within the range of 20 to 50 mm. . The melted amount after processing
550295 五、發明說明(70) 加之石灰量和熔渣中之Ca〇濃度(熔渣分析值)之質量平衡 算出。 各實施例之結果及脫磷處理條件示於表8。 表8550295 V. Description of the invention (70) Calculated by adding the mass balance between the amount of lime and the Ca0 concentration in the slag (analyzed value of the slag). The results of each example and the dephosphorization treatment conditions are shown in Table 8. Table 8
No. 脫磷前溶ί 二生鐵成分 溶化生鐵溫度 脫磷條件 脫磷率 (%) 區分 [Si] (MM%) [P] (質量%) 脫磷前 ΓΟ 脫磷後 (°C) 精鍊劑 添加量 (kg/V Cafi 添加量 (kg/T) 精鍊劑 添加方法 *1 氧氣量 (NmVT) 脫磷後之溶 化生鐵[Ρ] (質量%) 1 0.05 0.106 1320 1375 6.5 一 吹送 10.2 0.012 89 發明例 2 0.04 0.110 1315 1400 6.1 — 吹送 9.5 0.014 87 發明例 3 0.08 0.102 1285 1446 7.7 — 吹送 10.3 0.015 85 發明例 4 0.02 0.115 1267 1440 5.3 — 吹送 9.6 0.014 88 發明例 5 0.09 0.106 1354 1421 8.1 — 吹送 10.2 0.012 89 h發明例 6 0.06 0.108 1302 1367 6.9 一 吹送 10.1 0.008 93 發明例 7 0.07 0.110 1314 1385 7.3 0.2 吹送 9.7 0.011 90 發明例 8 0.03 0.107 1298 1375 5.7 0.7 吹送 10.2 0.014 87 發明例 9 0.06 0.108 1315 1410 6.9 1.6 上置 10.4 0.032 70 比較例 10 0.15 0.106 1320 1403 10.5 一 上置 10.2 0.034 68 比較例 11 0.05 0.106 1343 1465 6.5 一 上置 Ί〇Τ 0.039 63 比較例 12 0.06 0.112 1298 1321 6.9 — 卜置 9.9 0.033 71 比較例 木1吹送.以上噴搶將石灰粉(精鍊劑)吹送至 >谷化生鐵浴面 上置·塊石灰(精鍊劑)之上置裝入 [實施例7 ] 將高爐所出鐵之溶化生鐵於鑄床中進行脫矽處理後,將 其移至溶化生鐵鍋中並於此溶化生鐵鍋内進行脫矽處理, 排渣後,將該溶化生鐵裝入脫磷處理用之轉化爐型容器 ( 30 0 ton),進行脫磷處理。此脫磷處理為透過上吹喷搶將No. Dissolve before dephosphorization, dissolve pig iron, ferrite temperature, dephosphorization conditions, dephosphorization rate (%), distinguish [Si] (MM%) [P] (mass%) before dephosphorization, Γ〇 after dephosphorization (° C) Addition amount (kg / V Cafi addition amount (kg / T) Refining agent addition method * 1 Oxygen amount (NmVT) Dissolved pig iron after dephosphorization [P] (mass%) 1 0.05 0.106 1320 1375 6.5 One blow 10.2 0.012 89 Invention Example 2 0.04 0.110 1315 1400 6.1 — blowing 9.5 0.014 87 invention example 3 0.08 0.102 1285 1446 7.7 — blowing 10.3 0.015 85 invention example 4 0.02 0.115 1267 1440 5.3 — blowing 9.6 0.014 88 invention example 5 0.09 0.106 1354 1421 8.1 — blowing 10.2 0.012 89 h Invention Example 6 0.06 0.108 1302 1367 6.9 One Blow 10.1 0.008 93 Invention Example 7 0.07 0.110 1314 1385 7.3 0.2 Blow 9.7 0.011 90 Invention Example 8 0.03 0.107 1298 1375 5.7 0.7 Blow 10.2 0.014 87 Invention Example 9 0.06 0.108 1315 1410 6.9 1.6 Top 10.4 0.032 70 Comparative Example 10 0.15 0.106 1320 1403 10.5 First Top 10.2 0.034 68 Comparative Example 11 0.05 0.106 1343 1465 6.5 Top Top 0.039 0.0 Comparative Example 12 0.06 0.112 1298 13 21 6.9 — BU 9.9 0.033 71 Comparative Example 1 Blowing. The above spray blast blows the lime powder (refining agent) to the > place on the surface of the pig iron bath, and puts the lime (refining agent) on top. [Example 7] After the desmelted pig iron from the blast furnace is desiliconized in a casting bed, it is moved to a molten pig iron pan and subjected to desilication treatment in the molten pig iron pan. After the slag is discharged, the molten pig iron is charged into the molten pig iron. Conversion furnace type container (300 ton) for dephosphorization treatment, dephosphorization treatment. This dephosphorization treatment
T 第77頁 550295 五、發明說明(71) 一 氧氣=為載體氣體之粒徑1 mm以下之石灰粉(精鍊劑)和吸 熱物負σ人送至溶化生鐵浴面。吸熱物質為使用CaC03或 Ca (0H& (均為粒徑1 mn]以下),且預先與石灰粉以指定比例 混合。由轉化爐型容器之爐底將氮氣以〇· INm3/mi η/溶化 生鐵ton之供給量吹入且一邊將溶化生鐵攪拌,一邊進行 1 0〜1 1为知之脫碟處理。又,調整脫填處理前之溶化生鐵 溫度和廢鐵添加量,控制脫磷處理終了時的溶化生鐵溫 度。處理後之炫渣量為3 〇 k g /溶化生鐵t ο η以下。關於本發 明例,石灰添加量為令前述(5)式及(6)式所規定之石灰^ Wcao —P(kg/溶化生鐵t〇n)與石灰量wca〇-Si(kg/溶化生鐵 ton)為合計之範圍内。又,經由氧氣做為載體氣體之精鍊 劑吹送而於溶化生鐵浴面所產生之凹陷深度1 (以前述(7 ) 式所疋義之L·值)為被控制於2 0 0〜5 〇 〇 m m之範圍内。處理後 之炫渣量為由添加之石灰和熔渣分析值之Ca〇濃度之 平衡算出。 、 各實施例之結果及脫磷處理條件示於表9。T Page 77 550295 V. Description of the invention (71)-Oxygen = lime powder (refining agent) and endothermic negative σ of carrier gas with a particle diameter of 1 mm or less are sent to the molten pig iron bath surface. The endothermic substance is CaC03 or Ca (0H & (both with a particle size of 1 mn) or less), and it is mixed with lime powder in a specified ratio in advance. Nitrogen is dissolved in the furnace bottom of the conversion furnace type at a temperature of 0 · INm3 / mi η / The supply of pig iron ton is blown in, and the molten pig iron is stirred while being subjected to a de-disc treatment process from 10 to 11. The adjustment is also made to the temperature of molten pig iron and the amount of scrap iron added before the de-filling treatment to control the end of the dephosphorization treatment. Temperature of molten pig iron. The amount of dross after treatment is 30 kg / melt pig iron t ο η or less. Regarding the examples of the present invention, the amount of lime added is such that the lime specified by the above formula (5) and (6) ^ Wcao — P (kg / melted pig iron t〇n) and the amount of lime wca〇-Si (kg / melted pig iron ton) are within the total range. In addition, it is generated by blowing the refining agent of oxygen as a carrier gas on the molten pig iron bath surface. The depression depth 1 (the L · value defined by the above formula (7)) is controlled within the range of 2000 ~ 500 mm. The amount of dross after treatment is the analysis value of added lime and slag Calculate the balance of Ca0 concentration. Results of each example and dephosphorization treatment conditions Table 9.
—第 78 ----— 550295 五、發明說明(72)表9 區分 發明例 發明例 發明例 發明例 發明例 發明例 脫磷率 (%) cn ON 5; 脫磷後之溶 化生鐵[P] (質量%) 0.009 0.010 0.011 0.012 0.008 0.009 吸熱物質 添加量 (kgAT) r~i cn cn CN MD 1—Η 〇4 寸 cn cn CN 種類 1 CaC〇3 1 1 CaCOs CaC〇3 1 Ca(〇H)2 1 CaC〇3 1 Ca(〇H)2 氧氣量 (NmYT) 1 10.6 1 | 10.80 | 〇\ Ο Csl Ο τ—H 精鍊劑 添加方法 *1 吹送丨 吹送i 吹送 吹送 吹送 吹送 CaF2 添加量 (kgAT) 1 1 1 1 cn oq 精鍊劑 添加量 (kg/T) r- v〇 τ—< ON 溶化生鐵溫度 脫磷後 rc) 1 1423 1 1 1426 1 丨 1447, Li412j 1 1385 1 cn τ—H 脫磷前 (°C) 1 1319 1 1 1347 1 1 1299 1 1 1275 1 1 1297 1 I 1311 1 Φ 链 Μ Μ [P] (質量%) 0.108 0.111 0.105 1 0.106 1 0.111 0.104 S [Si] (質量%) 0.03 s o 0.08 0.03 0.04 0.06 η 1 < CN) cn 寸 晅 钃 锲 Μ 髮 8 my m 聽 Μ 鄉 圓_11 91119784.ptd 第79頁 550295— 第 78 ----— 550295 V. Description of the invention (72) Table 9 Differentiate the invention examples Invention examples Invention examples Invention examples Invention examples Dephosphorization rate (%) cn ON 5; Dissolved pig iron after dephosphorization [P] (Mass%) 0.009 0.010 0.011 0.012 0.008 0.009 Addition amount of endothermic substance (kgAT) r ~ i cn cn CN MD 1—Η 〇4 inch cn cn CN Type 1 CaC〇3 1 1 CaCOs CaC〇3 1 Ca (〇H) 2 1 CaC〇3 1 Ca (〇H) 2 Oxygen amount (NmYT) 1 10.6 1 | 10.80 | 〇 \ 〇 Csl Ο τ—H Refining agent addition method * 1 Blowing 丨 Blowing i Blowing Blowing Blowing CaF2 Adding amount (kgAT ) 1 1 1 1 cn oq Refining agent added amount (kg / T) r- v〇τ— < ON RC after molten iron temperature dephosphorization) 1 1423 1 1 1426 1 丨 1447, Li412j 1 1385 1 cn τ--H Before dephosphorization (° C) 1 1319 1 1 1347 1 1 1299 1 1 1275 1 1 1297 1 I 1311 1 Φ chain M Μ [P] (mass%) 0.108 0.111 0.105 1 0.106 1 0.111 0.104 S [Si] (mass %) 0.03 so 0.08 0.03 0.04 0.06 η 1 < CN) cn inch 晅 钃 锲 Μ hair 8 my m listen Μ township_11 91119784.ptd page 79 550295
將高爐所出鐵之溶化生鐵於溶化生鐵鍋内進行脫矽處理 [實施例8 ] 後,排渣後將溶化生鐵裝入轉化爐型容器(3〇〇t〇n),進行 脫磷處理.。此脫磷處理為由轉化爐型容器之爐底部吹入约 0.1Nm3/mln/溶化生鐵ton之攪拌氣體(氮氣),並一邊攪拌 溶化生鐵,一邊使用上吹喷搶由浴面上方將氧氣、石灰粉 (CaO系精鍊劑)及氣體吸熱物質供給至溶化生鐵浴面。還 有,、精鍊劑中未添加Cal。處理後之熔渣量為3〇kg/溶化 生鐵ton以下。溶化生鐵浴面所吹送之石灰的供給速度 B(kg/min/溶化生鐵ton)、與溶化生鐵浴面所吹送之氧氣 的供、、’a速度A(Nm3/min/溶化生鐵t〇n)之比A/B為1 7。石灰 添加量為令前述(5)式及(6)式所規定之石灰量Wca〇 p(kg/ 溶=生鐵ton)與石灰量Wcao —Si (kg/溶化生鐵t〇n)為合計 之fe圍内。又,經由氧氣做為載體氣體之精鍊劑吹送而於The molten pig iron from the blast furnace was desiliconized in a molten pig iron pot [Example 8], after the slag was discharged, the molten pig iron was charged into a converter-type vessel (300 tons), and dephosphorized. . In this dephosphorization process, a stirring gas (nitrogen gas) of about 0.1 Nm3 / mln / melted pig iron ton is blown from the furnace bottom of the conversion furnace type vessel, and the molten pig iron is stirred while using the upper blowing spray to blast oxygen, Lime powder (CaO-based refining agent) and a gas endothermic substance are supplied to the molten pig iron bath surface. In addition, Cal was not added to the refining agent. The amount of slag after the treatment is 30 kg / melt pig iron or less. Supply speed B (kg / min / melt pig iron) of the lime blown on the molten pig iron bath surface, supply of oxygen blown by the melt pig iron bath surface, 'a speed A (Nm3 / min / melted pig iron t ON) The ratio A / B is 17. The amount of lime added is such that the amount of lime Wcaop (kg / dissolved = pig iron ton) and the amount of lime Wcao —Si (kg / dissolved pig iron ton) specified by the above formulas (5) and (6) are the total fe Within. In addition, it is blown through the refining agent of oxygen as a carrier gas.
溶化生鐵浴面所產生之凹陷深度L(以前述(7)式所定義之L 值)為被控制於2 0 0〜5 0 0mm之範圍内。還有,脫磷處理前後 之溶化生鐵溫度為1 2 5 0〜135(TC。處理後之熔渣量為由添 加之石灰量和熔渣中之Ca〇濃度(熔渣分析值)之質 算出。 、何 上吹送氧氣噴搶為使用以1個中心孔及3個周圍孔做為+ 氣口的喷搶。 ' ㊄ 石灰粉為使用粒徑3 in m以下,將其由切出裝置以氧氣做 為載體氣體切出,於配管内搬送且供給至上吹嘴搶,且 中心孔與氧氣共同供給至溶化生鐵浴面。另一方面,透岛The depression depth L (the value of L as defined by the aforementioned formula (7)) generated from the molten pig iron bath surface is controlled within a range of 200 to 500 mm. In addition, the molten pig iron temperature before and after the dephosphorization treatment is 1250 to 135 (TC. The amount of slag after the treatment is calculated from the amount of lime added and the quality of the Ca0 concentration (slag analysis value) in the slag. 、 He Shang blowing oxygen spraying is using the spraying with 1 center hole and 3 surrounding holes as + air vents. ㊄ ㊄ The lime powder is used with a particle size of 3 in m or less, and it is made by oxygen from a cutting device. It is cut out for carrier gas, transported in the pipe and supplied to the upper mouthpiece, and the central hole and oxygen are supplied to the molten pig iron bath surface. On the other hand, the island
9ll^784.ptd 第80頁 550295 五、發明說明(74) 另外之配管線將氧氣供給至上吹喷搶,並由周圍孔供給至 溶化生鐵浴面。總送氧量為1. 5 N m3 / m i η /溶化生鐵t ο η。 於上述兩者之氧氣線中分別添加指定濃度的氣體吸熱物 質。此氣體吸熱物質為使用二氧化碳和水蒸氣,相對於氧 氣之混合比為10〜40體積%(相對於氧氣100之外數)。 還有,比較例為由上吹喷搶將氧氣供給至溶化生鐵浴 面,並且將塊石灰(CaO系精鍊劑)上置裝入。 各實施例之結果及脫磷處理條件示於表1 0。 表109ll ^ 784.ptd Page 80 550295 V. Description of the invention (74) In addition, the pipeline is supplied with oxygen to the upper blowing and spraying and is supplied to the molten pig iron bath surface from the surrounding holes. The total oxygen supply was 1.5 N m3 / m i η / molten pig iron t ο η. Add a specified endothermic substance to the oxygen lines of the two above. This gas endothermic substance uses carbon dioxide and water vapor, and the mixing ratio with respect to oxygen is 10 to 40% by volume (relative to 100 other than oxygen). Further, in a comparative example, oxygen was supplied to the molten pig iron bath surface by a top-blowing spray, and a block of lime (CaO-based refining agent) was placed on top. The results of each example and the dephosphorization treatment conditions are shown in Table 10. Table 10
No. 溶化生鐵成分(質量%) 脫磷條件 區分 脫磷前 [Si] [P] 吸熱物質 石灰使用里 (kg/T) 脫磷時間 (分) 脫磷前 脫磷後 種類 添加量 (%)*1 1 0.09 0.110 0.011 C〇2 5 5.6 6.4 發明例 2 0.08 0.108 0.010 C〇2 10 5.2 6.1 發明例 3 0.07 0.109 0.008 C〇2 25 4.6 5.2 發明例 4 0.07 0.109 0.007 C〇2 40 4.3 5.0 發明例 5 0.13 0.109 0.010 C〇2 25 5.8 6.6 發明例 6 0.07 0.107 0.010 h2o 10 5.1 5.9 發明例 7 0.07 0.110 0.008 h2o 25 4.8 5.5 發明例 8 0.07 0.105 0.015 — — 8.0 11.0 比較例 9 0.08 0.108 0.014 — — 8.5 11.5 比較例 *1相對於氧氣1 00%之外數(體積%) [實施例9 ] 將高爐溶化生鐵於鐵水包内脫矽處理後,排渣,接著於 鐵水包内進行脫磷處理。此脫磷處理為由一根浸潰喷槍於No. Dissolved pig iron components (% by mass) Dephosphorization conditions distinguish between dephosphorization [Si] [P] Endothermic substance lime (kg / T) Dephosphorization time (minutes) Species addition amount before dephosphorization (%) * 1 1 0.09 0.110 0.011 C〇2 5 5.6 6.4 Invention Example 2 0.08 0.108 0.010 C〇2 10 5.2 6.1 Invention Example 3 0.07 0.109 0.008 C〇2 25 4.6 5.2 Invention Example 4 0.07 0.109 0.007 C〇2 40 4.3 5.0 Invention Example 5 0.13 0.109 0.010 C0 2 25 5.8 6.6 Invention Example 6 0.07 0.107 0.010 h2o 10 5.1 5.9 Invention Example 7 0.07 0.110 0.008 h2o 25 4.8 5.5 Invention Example 8 0.07 0.105 0.015 — — 8.0 11.0 Comparative Example 9 0.08 0.108 0.014 — — 8.5 11.5 Comparative Example * 1: 100% (volume%) with respect to 100% of oxygen [Example 9] The blast furnace molten pig iron was desiliconized in a molten iron ladle, and then slag was discharged, followed by dephosphorizing treatment in the molten iron ladle. This dephosphorization process is
91119784.ptd 第81頁 550295 五、發明說明(75) 溶化生鐵中將每分鐘3Nm3之氮氣吹入下,攪拌溶化生鐵, 並且使用上吹喷槍由浴面上方將氧氣和石灰粉(CaO系精鍊 劑)、吸熱物質以下述①〜④之任一種形態供給。還有,精 鍊劑中未添加CaF2。處理後之熔渣量為30kg/溶化生鐵ton 以下。溶化生鐵浴面所吹送之石灰的供給速度B(kg/min/ 溶化生鐵ton)、與溶化生鐵浴面所吹送之氧氣的供給速度 A(Nm3/min/溶化生鐵ton)之比A/B為1.7。石灰添加量為令 前述(5)式及(6)式所規定之石灰量Wca〇-P( kg/溶化生鐵7 ton)與石灰量Wcao — Si(kg/溶化生鐵ton)為合計之範圍 内。又,經由氧氣做為載體氣體之精鍊劑吹送而於溶化 鐵浴面所產生之凹陷深度L(以前述(7)式所定義之ι^值 被控制於20 0〜5 0 0mm之範圍内。還有,脫磷處理二 化生鐵溫度為1 2 5 0〜1 3 50 t。處理後之熔洁 谷 石灰量和溶渣中之CaO濃度(溶渣分析值質之 出0 开 石灰粉、C02。 石灰粉、CaC03(石 石灰粉、C02、 CaC〇3(石灰石)或 ① 本發明例:以上吹噴搶供給氧氣 ② 本發明例:以上吹噴搶供給氧氣 灰石)或Ca(0H)2(消石灰)。 ③ 本發明例:以上吹噴搶供給氧氣 CaC03 (石灰石)。 ④ 本發明例:以上吹噴搶供給氧氣 Ca(0H)2(消石灰)。 石及粉、、石. 物 質,將其由切出裝 i Μ軋91119784.ptd Page 81 550295 V. Description of the invention (75) The molten pig iron is blown with nitrogen gas of 3Nm3 per minute, the molten pig iron is stirred, and oxygen and lime powder (CaO-based refining) Agents) and endothermic substances are supplied in any of the following forms ① to ④. In addition, CaF2 was not added to the fine chain agent. The amount of slag after treatment is 30 kg / ton of molten pig iron. The ratio A / B of the supply speed B (kg / min / dissolved pig iron) of the lime blown from the molten pig iron bath surface to the supply speed A (Nm3 / min / dissolved pig iron ton) of the oxygen blown from the molten pig iron bath surface is 1.7. The amount of lime added is within the range of the total amount of lime Wca0-P (kg / dissolved pig iron 7 ton) and the amount of lime Wcao — Si (kg / dissolved pig iron ton) specified by the above formulas (5) and (6). . In addition, the depression depth L (defined by the formula (7) above) is controlled to be within a range of 20 to 500 mm by blowing the refining agent of oxygen as a carrier gas on the surface of the molten iron bath. In addition, the temperature of the dephosphorization pig iron is 1 250 0 to 1 3 50 t. The amount of lime in the molten slag and the concentration of CaO in the dissolved slag after the treatment (the slag analysis value is 0. Open lime powder, C02 . Lime powder, CaC03 (stone lime powder, C02, CaC03 (limestone), or ① Example of the present invention: the above blow and spray to supply oxygen ② Example of the present invention: The above blow and spray to supply oxygen limestone) or Ca (0H) 2 (Slaked lime) ③ Example of the present invention: The above blowing and blasting supply of oxygen CaC03 (limestone). ④ Example of the present invention: The above blowing and blasting supply of oxygen Ca (0H) 2 (slaked lime). Stone and powder, stone. Substance, will It is made by cutting out
550295 五、發明說明(76) ----- 内搬送,且於上吹喷搶入口與透過其他配營 g所供給之氧氣 合流’且由上吹喷槍前端之3個喷氣口與氣氣喷流共同供 給至浴面。總送氧量為每小時6 0 0 0 N m3。 、 ’ 關於C 〇2相對於氧氣之混合比為2 5體積% (相對於氧氣1 〇 〇 之外數)。又,石灰粉、CaC03(石灰石)、〇8(01〇2為以〇3〇 換算量以每分鐘70〜80kg般添加。 還有,比較例為透過上吹喷搶對溶化生鐵浴面供給氧 氣,並且透過浸潰喷槍將石灰粉注入溶化生鐵中。 各實施例之結果及脫磷處理條件示於表11。550295 V. Description of the invention (76) ----- It is transported inside, and merges with the oxygen supplied through other distribution g at the entrance of the upper blowing nozzle, and the 3 air outlets and gas from the front of the upper blowing gun. The jets are jointly supplied to the bath surface. The total oxygen supply is 6 0 0 N m3 per hour. The mixing ratio of C 2 with respect to oxygen is 25% by volume (except for oxygen with a number other than 1000). In addition, lime powder, CaC03 (limestone), and 〇8 (01〇2 are added at a rate of 70 to 80 kg per minute in an amount equivalent to 0.30. Further, in a comparative example, oxygen is supplied to the molten pig iron bath surface through a top-blowing spray And the lime powder was injected into the molten pig iron through the immersion spray gun. The results of each example and the dephosphorization treatment conditions are shown in Table 11.
表1 1Table 1 1
No. 溶化生鐵成分(質量%) 脫磷條件 區分 脫磷前 [Si] [P] 吸熱物質 石灰使用量 (kg/T) 脫磷時間 (分) 脫磷前 脫磷後 氣體 體 種類 添加量 (kg/T) 1 0.08 0.115 0.008 C〇2 — — 5.0 9.8 發明例 2 0.07 0.Π4 0.008 C〇2 CaCOs 1.1 4.4 9.7 發明例 3 0.12 0.116 0.011 C〇2 CaC03 1.2 5.9 13.0 發明例 4 0.08 0.115 0.009 —- CaC〇3 3.6 3.3 13.2 發明例 5 0.08 0.114 0.010 一 CaC〇3 8.5 — 14.2 發明例 6 0.07 0.113 0.011 一 Ca(OH)2 3.5 2.2 11.5 發明例 7 0.07 0.113 0.010 一 Ca(OH)2 6.0 一 11.6 發明例 8 0.06 0.114 0.017 一 — 一 7.9 16.5 比較例 9 0.15 0.114 0.021 —^- — 一 10.5 20.1 比較例No. Dissolved pig iron components (% by mass) Dephosphorization conditions distinguish between dephosphorization [Si] [P] endothermic substance lime usage (kg / T) dephosphorization time (minutes) gaseous species addition amount before dephosphorization ( kg / T) 1 0.08 0.115 0.008 C〇2 — — 5.0 9.8 Invention Example 2 0.07 0.Π4 0.008 C〇2 CaCOs 1.1 4.4 9.7 Invention Example 3 0.12 0.116 0.011 C〇2 CaC03 1.2 5.9 13.0 Invention Example 4 0.08 0.115 0.009 — -CaC〇3 3.6 3.3 13.2 Invention Example 5 0.08 0.114 0.010-CaC〇3 8.5 — 14.2 Invention Example 6 0.07 0.113 0.011-Ca (OH) 2 3.5 2.2 11.5 Invention Example 7 0.07 0.113 0.010-Ca (OH) 2 6.0-11.6 Invention Example 8 0.06 0.114 0.017 One-One 7.9 16.5 Comparative Example 9 0.15 0.114 0.021 — ^-— One 10.5 20.1 Comparative Example
產業上之利用領域Industrial applications
9】]]9784.ptd 第83頁 5502959]]] 9784.ptd Page 83 550295
91119784.ptd 第84頁 550295 圖式簡單說明 圖1為示出脫磷處理後之熔渣量與溶化生鐵中之p含量的 關係圖。 圖2為示出脫磷處理前之溶化生鐵中之Si含量與脫磷處 理後之炫渣量的關係圖。 圖3為示出使用轉化爐型容器之本發明法之一實施狀況 說明圖。 圖4為示出本發明法之第二實施形態中,透過上吹喷槍 之精鍊劑添加量相對於精鍊劑全添加量之比例與必要之石 灰量的關係圖。 圖5為示出本發明法之第二實施形態中,將精鍊劑之全 量透過上吹喷搶對溶化生鐵浴面吹送及透過浸潰喷槍和/ 或吹入管嘴對溶化生鐵中吹入添加之情形中,透過上吹喷 槍之精鍊劑添加量相對於精鍊劑全添加量之比例與脫磷率 之關係圖。 圖6為示出本發明法之第二實施形態之實施狀況之一例 的說明圖。 圖7為示出關於本發明法之第三實施形態與先前法中, 脫磷處理後之溶化生鐵中之P含量變為0. 0 1 2質量%所必要 的C a 0原單位與脫填效率的關係圖。 圖8為示出關於本發明法之第四實施形態與先前法中, 溶化生鐵中之S i含量與必要石灰量之關係圖。 圖9為示出關於本發明法之第四實施形態與先前法中, 脫磷用之必要石灰量及石灰效率cao與脫磷處理後之溶 化生鐵中之P含量的關係圖。91119784.ptd Page 84 550295 Brief description of the drawing Figure 1 is a graph showing the relationship between the amount of slag after dephosphorization and the content of p in molten pig iron. Fig. 2 is a graph showing the relationship between the Si content in molten pig iron before dephosphorization and the amount of dross after dephosphorization. Fig. 3 is an explanatory view showing an embodiment of a method of the present invention using a converter-type vessel. Fig. 4 is a graph showing the relationship between the ratio of the amount of refining agent added to the total amount of refining agent and the amount of necessary ash in the second embodiment of the method of the present invention. FIG. 5 shows the second embodiment of the method of the present invention, blowing the entire amount of the refining agent through the upper blowing spray to the molten pig iron bath surface and blowing into the molten pig iron through the immersion spray gun and / or blowing nozzle In this case, the relationship between the ratio of the refining agent addition amount to the total refining agent addition amount and the dephosphorization rate through the upward blowing spray gun. Fig. 6 is an explanatory diagram showing an example of the implementation status of the second embodiment of the method of the present invention. FIG. 7 is a diagram showing the third embodiment of the method of the present invention and the previous method, the P content in the dissolved pig iron after dephosphorization becomes 0. 0 1 2% by mass, the original unit of C a 0 and defilling Diagram of efficiency. FIG. 8 is a graph showing the relationship between the Si content in the molten pig iron and the necessary amount of lime in the fourth embodiment of the method of the present invention and the conventional method. Fig. 9 is a graph showing the relationship between the amount of lime necessary for dephosphorization and the lime efficiency cao and the content of P in dissolved pig iron after dephosphorization in the fourth embodiment of the method of the present invention and the previous method.
91119784.ptd 第85頁 55029591119784.ptd Page 85 550295
圖式簡單說明 - 圖1 0為示出於本發明法之第四實施形態中,由上吹喷搶 對溶化生鐵浴面所吹送之石灰量χ與脫鱗^用之石灰量 Wcao —Ρ之比x/Wcao_P與脫磷處理後之溶化生鐵中之ρ含量 的關係圖。 圖11(a)、(b)為示出於本發明法之第五實施形態中,經 由吹送氧氣或以氧氣做為載體氣體吹送精鍊劑而於溶化生 鐵浴面產生凹陷之深度L與脫磷效率硪處理後之溶化 生鐵中之P含量的關係圖。 脫* 圖12為示出於本發明法之第六實施形態中,於CaI?2無添 加之脫磷處理中,溶化生鐵中之s i含量及脫磷處理後之溶 化生鐵溫度與脫麟石灰效率之關係圖。 圖1 3為示出於本發明法之第六實施形態中,於脫磷處理 後之 >谷化生鐵溫度1 3 6 0〜1 4 5 0 °C之脫鱗處理中,C a F2添加 量與脫磷石灰效率之關係圖。 地 圖1 4 (a )〜(e )為示出於本發明法之第七實施形態中,使 用上吹喷搶將氧氣、精鍊劑及吸熱物於溶化生鐵浴面 的供給形態例之說明圖。 、 ' 圖1 5 (a )、( b )為模型式地示出使用轉化爐塑容器之先鈾 法與本發明法中’出鋼開始時之熔渣/金屬的狀態說明 圖0 圖16(a)、(b)為模型式地示出使用轉化爐梨容器之先前 法與本發明法中,倒出溶化鋼料末期之出口附近之熔渣/ 金屬的狀態說明圖。 圖1 7為示出本發明法之第一實施形態之實施例中,氧氣Brief description of the drawings-Fig. 10 is a diagram showing the amount of lime χ blown from the molten pig iron bath surface and the amount of lime used for descaling ^ by the upper blowing spray in the fourth embodiment of the method of the present invention. Relationship between ratio x / Wcao_P and ρ content in molten pig iron after dephosphorization. 11 (a) and 11 (b) show the depth L and dephosphorization of the depression on the molten pig iron bath surface by blowing oxygen or blowing the refining agent with oxygen as the carrier gas in the fifth embodiment of the method of the present invention. Relationship between efficiency and P content in molten pig iron after treatment. Removal * Fig. 12 shows the si content in molten pig iron, the temperature of molten pig iron after dephosphorization, and the efficiency of deliming lime in the sixth embodiment of the method of the present invention in the dephosphorization treatment without adding CaI? 2. Relationship diagram. FIG. 13 shows that in the sixth embodiment of the method of the present invention, C a F2 is added in the descaling treatment after the dephosphorization pig iron temperature> 1 3 60 0 to 1 4 5 0 ° C The relationship between the amount and the efficiency of dephosphorized lime. Figures 14 (a) to (e) are explanatory diagrams showing an example of a supply form in which oxygen, a refining agent, and an endothermic substance are applied to a molten pig iron bath surface using a top-blowing spray in the seventh embodiment of the method of the present invention. Figures 15 (a) and (b) are model illustrations showing the state of the slag / metal at the beginning of tapping in the uranium method using the plastic container of the converter and the method of the present invention. Figure 0 Figure 16 ( a) and (b) are model diagrams showing the state of the molten slag / metal near the exit of the molten steel at the final stage in the previous method and the method of the present invention using a reforming furnace pear container. FIG. 17 is a diagram showing an example of the first embodiment of the method of the present invention, the oxygen
91]19784.ptd 第86頁 55029591] 19784.ptd p. 86 550295
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TWI667350B (en) * | 2016-12-26 | 2019-08-01 | 日商日本製鐵股份有限公司 | Pretreatment method of lyophilization and manufacturing method of extremely low phosphorus steel |
TWI677579B (en) * | 2015-01-09 | 2019-11-21 | 比利時商耐斯赤理查發展公司 | Process for dephosphorization of molten metal during a refining process |
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KR101251093B1 (en) * | 2006-02-28 | 2013-04-04 | 제이에프이 스틸 가부시키가이샤 | Method of dephosphorization of molten iron |
CN103014236B (en) * | 2012-12-14 | 2014-07-30 | 邢台钢铁有限责任公司 | Dual-mode dephosphorization method implemented in molten iron tank |
JP6291998B2 (en) * | 2014-04-22 | 2018-03-14 | 新日鐵住金株式会社 | How to remove hot metal |
CN106282487B (en) * | 2016-09-13 | 2019-03-29 | 北京北科中钢工程技术有限公司 | A kind of pre-dephosporizing method for molten iron |
CN113943844B (en) * | 2021-10-19 | 2022-04-15 | 北京科技大学 | Hot metal ladle dephosphorization-converter single decarburization steelmaking method |
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TWI677579B (en) * | 2015-01-09 | 2019-11-21 | 比利時商耐斯赤理查發展公司 | Process for dephosphorization of molten metal during a refining process |
TWI667350B (en) * | 2016-12-26 | 2019-08-01 | 日商日本製鐵股份有限公司 | Pretreatment method of lyophilization and manufacturing method of extremely low phosphorus steel |
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