TW202434869A - Flexible sensor - Google Patents
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Abstract
Description
本揭露涉及一種可撓曲感測器,特別是涉及一種具有基板的圖案設計的可撓曲感測器。The present disclosure relates to a flexible sensor, and more particularly to a flexible sensor having a patterned substrate.
感測器(例如紅外線熱感測器或光感測器)可作為生物感測器。然而,現有的感測器的可撓曲性不佳,進而限制了感測器的應用情境。因此,如何改善熱感測器的可撓曲性對於本領域來說仍是一項重要的議題。Sensors (such as infrared heat sensors or light sensors) can be used as biosensors. However, existing sensors have poor flexibility, which limits the application scenarios of the sensors. Therefore, how to improve the flexibility of heat sensors is still an important issue in the field.
在一些實施例中,本揭露提供了一種可撓曲感測器,其可從一第一狀態被拉伸為一第二狀態。可撓曲感測器包括一可拉伸基板以及複數個感測元件。可拉伸基板具有複數個島狀部分和複數個橋狀部分,其中橋狀部分中的至少一個連接島狀部分中的相鄰兩個島狀部分。感測元件設置在可拉伸基板的島狀部分上。橋狀部分中的至少一個在第一狀態下具有一第一長度並且在第二狀態下具有一第二長度,而第一長度不同於第二長度。In some embodiments, the present disclosure provides a flexible sensor that can be stretched from a first state to a second state. The flexible sensor includes a stretchable substrate and a plurality of sensing elements. The stretchable substrate has a plurality of island portions and a plurality of bridge portions, wherein at least one of the bridge portions connects two adjacent island portions among the island portions. The sensing element is disposed on the island portion of the stretchable substrate. At least one of the bridge portions has a first length in the first state and a second length in the second state, and the first length is different from the second length.
透過參考以下的詳細描述並同時結合附圖可以理解本揭露,須注意的是,為了使讀者能容易瞭解及為了附圖的簡潔,本揭露中的多張附圖只繪出裝置的一部分,且附圖中的特定元件並非依照實際比例繪圖。此外,圖中各元件的數量及尺寸僅作為示意,並非用來限制本揭露的範圍。The present disclosure can be understood by referring to the following detailed description and the accompanying drawings. It should be noted that, in order to make it easier for readers to understand and for the simplicity of the drawings, the various drawings in the present disclosure only depict a portion of the device, and the specific components in the drawings are not drawn according to the actual scale. In addition, the number and size of each component in the figure are only for illustration and are not used to limit the scope of the present disclosure.
本揭露通篇說明書與所附的申請專利範圍中會使用某些詞彙來指稱特定元件。本領域技術人員應理解,電子設備製造商可能會以不同的名稱來指稱相同的元件。本文並不意在區分那些功能相同但名稱不同的元件。Certain terms are used throughout this disclosure and the attached patent applications to refer to specific components. Those skilled in the art will appreciate that electronic device manufacturers may refer to the same component by different names. This document does not intend to distinguish between components that have the same function but different names.
在下文說明書與申請專利範圍中,「含有」與「包括」等詞為開放式詞語,因此其應被解釋為「含有但不限定為…」之意。In the following description and patent application, the words "including" and "comprising" are open-ended words and should be interpreted as "including but not limited to..."
應了解到,當元件或膜層被稱為「設置在」另一個元件或膜層「上」或「連接到」另一個元件或膜層時,它可以直接在此另一元件或膜層上或直接連接到此另一元件或膜層,或者兩者之間存在有插入的元件或膜層(非直接情況)。相反地,當元件被稱為「直接」在另一個元件或膜層「上」或「直接連接到」另一個元件或膜層時,兩者之間不存在有插入的元件或膜層。當元件或膜層被稱為「電連接」到另一個元件或膜層時,其可解讀為直接電連接或非直接電連接。本揭露中所敘述之電連接或耦接皆可以指直接連接或間接連接,於直接連接的情況下,兩電路上組件的端點直接連接或以一導體線段互相連接,而於間接連接的情況下,兩電路上組件的端點之間具有開關、二極體、電容、電感、電阻、其他適合的組件、或上述組件的組合,但不限於此。It should be understood that when an element or film layer is referred to as being "disposed on" or "connected to" another element or film layer, it can be directly on or directly connected to the other element or film layer, or there may be an intervening element or film layer between the two (indirect situation). Conversely, when an element is referred to as being "directly" "on" or "directly connected to" another element or film layer, there may be no intervening element or film layer between the two. When an element or film layer is referred to as being "electrically connected" to another element or film layer, it may be interpreted as being directly electrically connected or indirect electrically connected. The electrical connection or coupling described in the present disclosure may refer to direct connection or indirect connection. In the case of direct connection, the end points of the components on the two circuits are directly connected or connected to each other by a conductor segment, and in the case of indirect connection, there are switches, diodes, capacitors, inductors, resistors, other suitable components, or combinations of the above components between the end points of the components on the two circuits, but not limited to these.
雖然術語「第一」、「第二」、「第三」…可用以描述多種組成元件,但組成元件並不以此術語為限。此術語僅用於區別說明書內單一組成元件與其他組成元件。申請專利範圍中可不使用相同術語,而依照申請專利範圍中元件宣告的順序以第一、第二、第三…取代。因此,在下文說明書中,第一組成元件在申請專利範圍中可能為第二組成元件。Although the terms "first", "second", "third" ... can be used to describe a variety of components, the components are not limited to these terms. These terms are only used to distinguish a single component from other components in the specification. The same terms may not be used in the patent application, but may be replaced by first, second, third ... according to the order of the components declared in the patent application. Therefore, in the following specification, the first component may be the second component in the patent application.
在本揭露中,厚度、長度與寬度的量測方式可以是採用光學顯微鏡量測而得,厚度或寬度則可以由電子顯微鏡中的剖面影像量測而得,但不以此爲限。In the present disclosure, the thickness, length and width may be measured by using an optical microscope, and the thickness or width may be measured by using a cross-sectional image under an electron microscope, but the present invention is not limited thereto.
另外,任兩個用來比較的數值或方向,可存在著一定的誤差。術語「大約」、「等於」、「相等」或「相同」、「實質上」或「大致上」一般解釋為在所給定的值的正負20%範圍以內,或解釋為在所給定的值的正負10%、正負5%、正負3%、正負2%、正負1%或正負0.5%的範圍以內。In addition, any two values or directions used for comparison may have a certain error. The terms "approximately", "equal to", "equal" or "same", "substantially" or "approximately" are generally interpreted as being within plus or minus 20% of the given value, or within plus or minus 10%, plus or minus 5%, plus or minus 3%, plus or minus 2%, plus or minus 1% or plus or minus 0.5% of the given value.
此外,用語“給定範圍爲第一數值至第二數值”、“給定範圍落在第一數值至第二數值的範圍內”表示所述給定範圍包括第一數值、第二數值以及它們之間的其它數值。In addition, the expressions “a given range is from a first value to a second value” and “a given range falls within the range from a first value to a second value” mean that the given range includes the first value, the second value and other values therebetween.
若第一方向垂直於第二方向,則第一方向與第二方向之間的角度可介於80度至100度之間;若第一方向平行於第二方向,則第一方向與第二方向之間的角度可介於0度至10度之間。If the first direction is perpendicular to the second direction, the angle between the first direction and the second direction may be between 80 degrees and 100 degrees; if the first direction is parallel to the second direction, the angle between the first direction and the second direction may be between 0 degrees and 10 degrees.
除非另外定義,在此使用的全部用語(包含技術及科學用語)具有與本揭露所屬技術領域的技術人員通常理解的相同涵義。能理解的是,這些用語例如在通常使用的字典中定義用語,應被解讀成具有與相關技術及本揭露的背景或上下文一致的意思,而不應以一理想化或過度正式的方式解讀,除非在本揭露實施例有特別定義。Unless otherwise defined, all terms used herein (including technical and scientific terms) have the same meaning as commonly understood by a person skilled in the art to which the present disclosure belongs. It is understood that these terms, such as terms defined in commonly used dictionaries, should be interpreted as having a meaning consistent with the background or context of the relevant technology and the present disclosure, and should not be interpreted in an idealized or overly formal manner unless specifically defined in the embodiments of the present disclosure.
須知悉的是,以下所舉實施例可以在不脫離本揭露的精神下,可將數個不同實施例中的技術特徵進行替換、重組、混合以完成其他實施例。It should be noted that the following embodiments may replace, reorganize, or mix the technical features in several different embodiments to implement other embodiments without departing from the spirit of the present disclosure.
本揭露的電子裝置可包括感測裝置,例如熱感測器。電子裝置可為可彎折、可撓曲或可拉伸的電子裝置。例如,本揭露的電子裝置可包括可撓曲感測器。本揭露的電子裝置可應用到顯示裝置、背光裝置、天線裝置、拼接裝置或其他適合的電子裝置,但不以此為限。顯示裝置可例如包括筆記型電腦、公共顯示器、拼接顯示器、車用顯示器、觸控顯示器、電視、監視器、智慧型手機、平板電腦、光源模組、照明設備或例如為應用於上述產品的電子裝置,但不以此為限。天線裝置可包括液晶天線裝置或其他適合的天線裝置。拼接裝置可例如包括顯示器拼接裝置或天線拼接裝置,但不以此為限。電子裝置的外型可為矩形、圓形、多邊形、具有彎曲邊緣的形狀或其他適合的形狀。電子裝置可包括電子單元,其中電子單元可包括被動元件與主動元件,例如電容、電阻、電感、二極體、電晶體、感測器、積體電路等。二極體可包括發光二極體或光電二極體或變容二極體。發光二極體可例如包括有機發光二極體(organic light emitting diode,OLED)或無機發光二極體(in-organic light emitting diode),無機發光二極體可例如包括次毫米發光二極體(mini LED)、微發光二極體(micro LED)或量子點發光二極體(quantum dot LED),但不以此為限。須注意的是,本揭露的電子裝置可為上述裝置的各種組合,但不以此為限。The electronic device disclosed herein may include a sensing device, such as a thermal sensor. The electronic device may be a bendable, flexible or stretchable electronic device. For example, the electronic device disclosed herein may include a flexible sensor. The electronic device disclosed herein may be applied to a display device, a backlight device, an antenna device, a splicing device or other suitable electronic devices, but is not limited thereto. The display device may, for example, include a laptop, a public display, a spliced display, a car display, a touch display, a television, a monitor, a smart phone, a tablet computer, a light source module, a lighting device or, for example, an electronic device applied to the above-mentioned products, but is not limited thereto. The antenna device may include a liquid crystal antenna device or other suitable antenna devices. The splicing device may, for example, include a display splicing device or an antenna splicing device, but is not limited thereto. The shape of the electronic device may be rectangular, circular, polygonal, a shape with curved edges or other suitable shapes. The electronic device may include an electronic unit, wherein the electronic unit may include passive components and active components, such as capacitors, resistors, inductors, diodes, transistors, sensors, integrated circuits, etc. The diode may include a light-emitting diode or a photodiode or a variable capacitance diode. The light-emitting diode may, for example, include an organic light-emitting diode (OLED) or an inorganic light-emitting diode (in-organic light-emitting diode), and the inorganic light-emitting diode may, for example, include a sub-millimeter light-emitting diode (mini LED), a micro LED or a quantum dot LED, but is not limited thereto. It should be noted that the electronic device disclosed herein can be various combinations of the above devices, but is not limited thereto.
請參考圖1到圖3,圖1為本揭露第一實施例的電子裝置的俯視示意圖,圖2為本揭露第一實施例的電子裝置沿切線A-A’的剖視示意圖,圖3為本揭露第一實施例的電子裝置沿切線B-B’的剖視示意圖。根據本實施例,電子裝置100可包括可拉伸基板FS、設置在可拉伸基板FS上的電路結構CS以及設置在可拉伸基板FS上的複數個感測元件SE,但不以此為限。在本實施例中,電子裝置100可包括可撓曲感測器FD。在此情形下,感測元件SE可包括任何適合的熱感測元件或光感測元件,而電路結構CS可包括用於驅動熱感測元件或光感測元件的任何適合的電子元件。在一些實施例中,感測元件SE可包括其他類型的感測器。下文將以可撓曲感測器FD包括溫度感測器(或熱感測器)為例說明可撓曲感測器FD的各元件和膜層的結構。Please refer to Figures 1 to 3, Figure 1 is a schematic top view of the electronic device of the first embodiment of the present disclosure, Figure 2 is a schematic cross-sectional view of the electronic device of the first embodiment of the present disclosure along the tangent line A-A’, and Figure 3 is a schematic cross-sectional view of the electronic device of the first embodiment of the present disclosure along the tangent line B-B’. According to the present embodiment, the
可拉伸基板FS可包括可撓曲基板或至少部分為可撓曲基板。可拉伸基板FS的材料可包括聚醯亞胺(polyimide,PI)、聚碳酸(polycarbonate,PC)、聚對苯二甲酸乙二酯(polyethylene terephthalate,PET)、其他適合的材料、或上述材料的組合。須注意的是,雖然圖2中可拉伸基板FS是以單層示出,但本實施例並不以此為限。在一些實施例中,可拉伸基板FS可包括多層結構。The stretchable substrate FS may include a flexible substrate or at least a portion of a flexible substrate. The material of the stretchable substrate FS may include polyimide (PI), polycarbonate (PC), polyethylene terephthalate (PET), other suitable materials, or a combination of the above materials. It should be noted that although the stretchable substrate FS is shown as a single layer in FIG. 2, the present embodiment is not limited to this. In some embodiments, the stretchable substrate FS may include a multi-layer structure.
可拉伸基板FS可為圖案化基板,包括複數個島狀部分IP以及複數個橋狀部分BP,其中複數個橋狀部分BP中的至少一個可連接相鄰兩個島狀部分IP。具體來說,如圖1所示,可拉伸基板FS的島狀部分IP可連接到至少一個橋狀部分BP,並藉由其所連接到的橋狀部分BP而連接到另一個島狀部分IP。如圖1所示,島狀部分IP可具有矩形形狀,而橋狀部分BP可具有條狀形狀,但不以此為限。在一些實施例中,島狀部分IP可具有圓形或其他適合的形狀。在一些實施例中,橋狀部分BP可包括具有弧形邊緣或非尖形邊緣的任何適合的非條狀形狀。島狀部分IP可配置為能在其上設置感測元件SE。在本實施例中,複數個感測元件SE設置在複數個島狀部分IP上。換言之,感測元件SE可對應於島狀部分IP設置,或是說設置在島狀部分IP上。此處的“感測元件SE對應於島狀部分IP設置”可指感測元件SE在可撓曲感測器FD的俯視方向(即方向Z,之後不再贅述)上重疊於或至少部分重疊於島狀部分IP。例如,在本實施例中,感測元件SE在可撓曲感測器FD的俯視方向上可重疊於島狀部分IP。下述關於“對應”的定義可參考上文,不再贅述。在本實施例中,如圖1和圖2所示,每一個感測元件SE可分別對應於島狀部分IP的其中一個設置,但不以此為限。換言之,一個感測元件SE可設置在一個島狀部分IP上。橋狀部分BP可配置為能改變其所連接的相鄰的島狀部分IP之間的距離。舉例來說,當可撓曲感測器FD產生形變(例如被拉伸)時,橋狀部分BP可產生變形,使得橋狀部分BP的尺寸(例如長度)可因形變而改變,藉此改變島狀部分IP之間的距離,但不以此為限。另一方面,藉由不同的圖案化設計,可設計出具不同尺寸的橋狀部分BP,進而改變相鄰的島狀部分IP之間的距離。換言之,島狀部分IP可提供設置於其上的感測元件SE的支撐效果,而橋狀部分BP可提供可撓曲元件FE本身的拉伸效果。The stretchable substrate FS may be a patterned substrate, including a plurality of island portions IP and a plurality of bridge portions BP, wherein at least one of the plurality of bridge portions BP may connect two adjacent island portions IP. Specifically, as shown in FIG1 , the island portion IP of the stretchable substrate FS may be connected to at least one bridge portion BP, and connected to another island portion IP through the bridge portion BP to which it is connected. As shown in FIG1 , the island portion IP may have a rectangular shape, and the bridge portion BP may have a strip shape, but is not limited thereto. In some embodiments, the island portion IP may have a circular shape or other suitable shapes. In some embodiments, the bridge portion BP may include any suitable non-strip shape having an arc-shaped edge or a non-pointed edge. The island portion IP may be configured to be capable of disposing a sensing element SE thereon. In the present embodiment, a plurality of sensing elements SE are disposed on a plurality of island portions IP. In other words, the sensing elements SE may be disposed corresponding to the island portions IP, or may be disposed on the island portions IP. Here, "the sensing elements SE are disposed corresponding to the island portions IP" may refer to the sensing elements SE overlapping or at least partially overlapping the island portions IP in the top-view direction of the flexible sensor FD (i.e., direction Z, which will not be elaborated hereafter). For example, in the present embodiment, the sensing elements SE may overlap the island portions IP in the top-view direction of the flexible sensor FD. The following definition of "corresponding" may refer to the above and will not be elaborated here. In the present embodiment, as shown in FIGS. 1 and 2 , each sensing element SE may correspond to one of the settings of the island portions IP, but is not limited thereto. In other words, a sensing element SE can be disposed on an island portion IP. The bridge portion BP can be configured to change the distance between the adjacent island portions IP to which it is connected. For example, when the flexible sensor FD is deformed (e.g., stretched), the bridge portion BP can be deformed so that the size (e.g., length) of the bridge portion BP can be changed due to the deformation, thereby changing the distance between the island portions IP, but not limited to this. On the other hand, through different patterned designs, bridge portions BP with different sizes can be designed, thereby changing the distance between adjacent island portions IP. In other words, the island portion IP can provide a supporting effect for the sensing element SE disposed thereon, while the bridge portion BP can provide a stretching effect for the flexible element FE itself.
在本實施例中,在可撓曲感測器FD的俯視圖中,可拉伸基板FS的島狀部分IP可透過可拉伸基板FS的圖形具有急遽寬度變化的位置所定義,但不以此為限。具體來說,在可撓曲感測器FD的俯視圖(如圖1所示)中,可拉伸基板FS在島狀部分IP的邊緣EE處可具有急遽寬度改變,而由邊緣EE圍繞出的區域可定義為島狀部分IP的區域。例如,如圖1所示,可拉伸基板FS在一個島狀部分IP的邊緣EE1、邊緣EE2、邊緣EE3和邊緣EE4處的寬度急遽下降,而邊緣EE1、邊緣EE2、邊緣EE3和邊緣EE4所圍繞出的區域可定義為一個島狀部分IP的區域(即寬度未下降的區域定義為島狀部分IP),但不以此為限。在其他實施例中,島狀部分IP的區域可透過其他適合方式定義。在定義出島狀部分IP的區域後,可拉伸基板FS中除了島狀部分IP外的其他部分可定義為橋狀部分BP。具體來說,可拉伸基板FS中位於兩個相鄰的島狀部分IP之間的部分可定義為一個橋狀部分BP。或是說,一個橋狀部分BP的兩端可分別對應到相鄰的兩個島狀部分IP的邊緣EE。例如,如圖1和圖2所示,一個橋狀部分BP可定義為可拉伸基板FS在邊緣EE5和邊緣EE6之間的一部分,但不以此為限。In this embodiment, in the top view of the flexible sensor FD, the island portion IP of the stretchable substrate FS can be defined by the position where the pattern of the stretchable substrate FS has a sharp width change, but the present invention is not limited thereto. Specifically, in the top view of the flexible sensor FD (as shown in FIG. 1 ), the stretchable substrate FS can have a sharp width change at the edge EE of the island portion IP, and the area surrounded by the edge EE can be defined as the area of the island portion IP. For example, as shown in FIG1 , the width of the stretchable substrate FS drops sharply at the edge EE1, edge EE2, edge EE3 and edge EE4 of an island-shaped portion IP, and the area surrounded by the edge EE1, edge EE2, edge EE3 and edge EE4 can be defined as the area of an island-shaped portion IP (that is, the area where the width has not dropped is defined as the island-shaped portion IP), but not limited to this. In other embodiments, the area of the island-shaped portion IP can be defined in other suitable ways. After the area of the island-shaped portion IP is defined, the other parts of the stretchable substrate FS except the island-shaped portion IP can be defined as a bridge-shaped portion BP. Specifically, the portion of the stretchable substrate FS located between two adjacent island-shaped portions IP can be defined as a bridge-shaped portion BP. In other words, the two ends of a bridge-shaped portion BP may correspond to the edges EE of two adjacent island-shaped portions IP, respectively. For example, as shown in FIG. 1 and FIG. 2 , a bridge-shaped portion BP may be defined as a portion of the stretchable substrate FS between the edge EE5 and the edge EE6, but is not limited thereto.
可撓曲感測器FD可透過拉伸可拉伸基板FS而產生形變。在此情形下,可撓曲感測器FD可被拉伸以貼附到任何適合的表面,例如曲面。如此,可增加可撓曲感測器FD的應用情境。具體來說,在本實施例中,可撓曲感測器FD可從一第一狀態被拉伸為一第二狀態。第一狀態可指可撓曲感測器FD未被拉伸時的狀態,例如圖1的第一狀態I所示。第二狀態可指可撓曲感測器FD以任意方式被拉伸後的狀態,例如圖1的第二狀態II所示。換言之,在第一狀態I時,可撓曲感測器FD的可拉伸基板FS可為未受到外力拉伸;而在第二狀態II時,可撓曲感測器FD的可拉伸基板FS可為受到外力拉伸而產生形變。如上文所述,由於可拉伸基板FS可藉由橋狀部分BP的變形而產生形變,橋狀部分BP的長度可因拉伸可拉伸基板FS而改變。在此情形下,一橋狀部分BP在第一狀態I下的長度和該橋狀部分BP在第二狀態II下的長度可不同。例如,如圖1所示,橋狀部分BP的其中一個在第一狀態I下可具有第一長度L1,而該橋狀部分BP在第二狀態II下可具有第二長度L2,其中第一長度L1不同於第二長度L2。在一些實施例中,第二長度L2可大於第一長度L1。在本實施例中,橋狀部分BP的長度可例如透過以下方式定義,但本揭露並不以此為限。在一實施例中,在可撓曲感測器FD的俯視圖中,一橋狀部分BP的長度可定義為該橋狀部分BP的兩端所對應到的邊緣EE之間的距離。例如,圖1中橋狀部分BP的第一長度L1可定義為邊緣EE5和邊緣EE6之間的距離。在一些實施例中,在可撓曲感測器FD的剖視圖中(如圖2所示),相鄰的兩個島狀部分IP的邊緣EE(例如邊緣EE5和邊緣EE6)之間可定義出一橋狀部分BP,而該橋狀部分BP的長度(例如第一長度L1或第二長度L2)可定義為該橋狀部分BP的下底長度,或是說鄰近於支撐膜SUF的一側的長度。在一實施例中,可撓曲感測器FD還可包括支撐膜SUF,其中支撐膜SUF對應橋狀部分BP的部分可被移除並形成斷面(section),如圖2所示。在此情形下,在可撓曲感測器FD的剖視圖中,橋狀部分BP的長度亦可定義為支撐膜SUF的斷面之間的距離。在其他實施例中,橋狀部分BP的長度可透過其他適合的方式定義,本揭露並不以此為限。The flexible sensor FD can be deformed by stretching the stretchable substrate FS. In this case, the flexible sensor FD can be stretched to adhere to any suitable surface, such as a curved surface. In this way, the application scenarios of the flexible sensor FD can be increased. Specifically, in the present embodiment, the flexible sensor FD can be stretched from a first state to a second state. The first state may refer to a state when the flexible sensor FD is not stretched, such as shown in the first state I of FIG. 1 . The second state may refer to a state after the flexible sensor FD is stretched in any manner, such as shown in the second state II of FIG. 1 . In other words, in the first state I, the stretchable substrate FS of the flexible sensor FD may not be stretched by an external force; and in the second state II, the stretchable substrate FS of the flexible sensor FD may be deformed by being stretched by an external force. As described above, since the stretchable substrate FS can be deformed by the deformation of the bridge-shaped portion BP, the length of the bridge-shaped portion BP can be changed by stretching the stretchable substrate FS. In this case, the length of a bridge-shaped portion BP in the first state I and the length of the bridge-shaped portion BP in the second state II may be different. For example, as shown in Figure 1, one of the bridge-shaped portions BP may have a first length L1 in the first state I, and the bridge-shaped portion BP may have a second length L2 in the second state II, wherein the first length L1 is different from the second length L2. In some embodiments, the second length L2 may be greater than the first length L1. In this embodiment, the length of the bridge-shaped portion BP may be defined, for example, in the following manner, but the present disclosure is not limited thereto. In one embodiment, in the top view of the flexible sensor FD, the length of a bridge-shaped portion BP can be defined as the distance between the edges EE to which the two ends of the bridge-shaped portion BP correspond. For example, the first length L1 of the bridge-shaped portion BP in FIG1 can be defined as the distance between the edge EE5 and the edge EE6. In some embodiments, in the cross-sectional view of the flexible sensor FD (as shown in FIG2 ), a bridge-shaped portion BP can be defined between the edges EE (e.g., the edge EE5 and the edge EE6) of two adjacent island-shaped portions IP, and the length of the bridge-shaped portion BP (e.g., the first length L1 or the second length L2) can be defined as the bottom length of the bridge-shaped portion BP, or the length of one side adjacent to the supporting membrane SUF. In one embodiment, the flexible sensor FD may further include a supporting film SUF, wherein a portion of the supporting film SUF corresponding to the bridge-shaped portion BP may be removed and formed into a section, as shown in FIG2 . In this case, in the cross-sectional view of the flexible sensor FD, the length of the bridge-shaped portion BP may also be defined as the distance between the cross sections of the supporting film SUF. In other embodiments, the length of the bridge-shaped portion BP may be defined in other suitable ways, and the present disclosure is not limited thereto.
需注意的是,圖1所示的可拉伸基板FS的形狀僅為示例性的,本揭露並不以此為限。It should be noted that the shape of the stretchable substrate FS shown in FIG. 1 is merely exemplary and the present disclosure is not limited thereto.
根據本實施例,可撓曲感測器FD可包括至少一開口區域OPR。具體來說,可先定義出可撓曲感測器FD中島狀部分IP和橋狀部分BP所對應到的區域,而可撓曲感測器FD除了上述區域外的其他區域可定義為開口區域OPR,但不以此為限。另一方面,相鄰的島狀部分IP和橋狀部分BP所連接圈出的區域也可以定義為開口區域OPR。在本實施例中,如圖1所示,可拉伸基板FS可被圖案化以形成複數個島狀部分IP和複數個橋狀部分BP,而在可拉伸基板FS的圖案化製程中可在可拉伸基板FS中形成複數個開口OP1。具體來說,可先設置一整層可拉伸基板FS的材料層,並移除可拉伸基板FS的材料層對應於可撓曲感測器FD的開口區域OPR的一部分以形成開口OP1,藉此形成可拉伸基板FS,但不以此為限。在此情形下,開口OP1可對應到開口區域OPR。According to the present embodiment, the flexible sensor FD may include at least one opening area OPR. Specifically, the areas corresponding to the island-shaped portion IP and the bridge-shaped portion BP in the flexible sensor FD may be defined first, and other areas of the flexible sensor FD except the above-mentioned areas may be defined as the opening area OPR, but not limited thereto. On the other hand, the area circled by the adjacent island-shaped portion IP and the bridge-shaped portion BP may also be defined as the opening area OPR. In the present embodiment, as shown in FIG. 1 , the stretchable substrate FS may be patterned to form a plurality of island-shaped portions IP and a plurality of bridge-shaped portions BP, and a plurality of openings OP1 may be formed in the stretchable substrate FS in the patterning process of the stretchable substrate FS. Specifically, a whole material layer of the stretchable substrate FS may be provided first, and a portion of the material layer of the stretchable substrate FS corresponding to the opening region OPR of the flexible sensor FD may be removed to form the opening OP1, thereby forming the stretchable substrate FS, but the present invention is not limited thereto. In this case, the opening OP1 may correspond to the opening region OPR.
在可撓曲感測器FD的俯視圖中,可撓曲感測器FD的開口區域OPR可被島狀部分IP和橋狀部分BP的其中複數個包圍。例如,如圖1所示,開口區域OPR可被四個島狀部分IP和四個橋狀部分BP包圍,或是說可透過四個島狀部分IP和四個橋狀部分BP圍繞出開口區域OPR的範圍,但不以此為限。在此情形下,四個島狀部分IP可設置在一個開口區域OPR的周圍。需注意的是,上述的開口區域OPR與島狀部分IP和橋狀部分BP的位置關係僅為示例性的,本揭露並不以此為限。在其他實施例中,可拉伸基板FS可具有不同形狀,而開口區域OPR周圍的島狀部分IP和橋狀部分BP的數量可根據可拉伸基板FS的形狀而定。In the top view of the flexible sensor FD, the opening area OPR of the flexible sensor FD may be surrounded by a plurality of the island portions IP and the bridge portions BP. For example, as shown in FIG1 , the opening area OPR may be surrounded by four island portions IP and four bridge portions BP, or the range of the opening area OPR may be surrounded by four island portions IP and four bridge portions BP, but the present invention is not limited thereto. In this case, four island portions IP may be arranged around one opening area OPR. It should be noted that the above-mentioned positional relationship between the opening area OPR and the island portions IP and the bridge portions BP is merely exemplary, and the present disclosure is not limited thereto. In other embodiments, the stretchable substrate FS may have different shapes, and the number of island portions IP and bridge portions BP around the opening area OPR may depend on the shape of the stretchable substrate FS.
圖2和圖3示出了可撓曲感測器FD的剖視示意圖。具體來說,圖2示出了可撓曲感測器FD沿經過島狀部分IP和橋狀部分BP的切線(即切線A-A’)的剖視圖,而圖3示出了可撓曲感測器FD沿經過島狀部分IP和開口區域OPR的切線(即切線B-B’)的剖視圖。詳言之,圖2示出了可拉伸基板FS的一個橋狀部分BP和透過該橋狀部分BP而彼此連接的兩個相鄰的島狀部分IP。此外,如圖3所示,由於本實施例的可拉伸基板FS對應於開口區域OPR的一部分可被移除,可拉伸基板FS可包括對應於開口區域OPR的開口,即上述的開口OP1。2 and 3 show schematic cross-sectional views of the flexible sensor FD. Specifically, FIG2 shows a cross-sectional view of the flexible sensor FD along a tangent (i.e., tangent A-A’) passing through the island portion IP and the bridge portion BP, and FIG3 shows a cross-sectional view of the flexible sensor FD along a tangent (i.e., tangent B-B’) passing through the island portion IP and the opening area OPR. In detail, FIG2 shows a bridge portion BP of the stretchable substrate FS and two adjacent island portions IP connected to each other through the bridge portion BP. In addition, as shown in FIG3, since a portion of the stretchable substrate FS of the present embodiment corresponding to the opening area OPR can be removed, the stretchable substrate FS may include an opening corresponding to the opening area OPR, i.e., the above-mentioned opening OP1.
如圖2(和圖3)所示,電路結構CS可設置在可拉伸基板FS上。在本實施例中,電路結構CS可對應於可拉伸基板FS的島狀部分IP設置,或是說電路結構CS可設置在島狀部分IP上。具體來說,電路結構CS可包括複數個子電路結構SC,分別對應設置在島狀部分IP的其中一個的表面上。換言之,一個子電路結構SC可設置在一個島狀部分IP的表面上。在本實施例中,電路結構CS可透過圖案化製程以形成複數個子電路結構SC。電路結構CS可包括各種可應用於可撓曲感測器FD的導線、電路、主動元件和/或被動元件。例如,電路結構CS可包括驅動單元DU,其中驅動單元DU可電連接到可撓曲感測器FD中的任何適合的電子元件。例如,驅動單元DU可電連接到感測元件SE,藉此驅動其所電連接的感測元件SE,但不以此為限。驅動單元DU可例如包括薄膜電晶體(thin film transistor,TFT),但不以此為限。具體來說,本實施例的電路結構CS可包括半導體層SM、導電層M1和導電層M2,其中半導體層SM可形成驅動單元DU的通道區CR、源極區SR以及汲極區DR,而導電層M1可形成驅動單元DU的閘極電極GE。導電層M2可位於導電層M1上,並可例如形成分別電連接到源極區SR和汲極區DR的源極電極SOE和汲極電極DOE。半導體層SM可包括半導體材料。半導體材料例如包括矽或金屬氧化物,例如為低溫多晶矽(low temperature polysilicon,LTPS)半導體、非晶矽(amorphous silicon,a-Si)半導體、氧化銦鎵鋅(indium gallium zinc oxide,IGZO)半導體、或上述的組合,例如低溫多晶氧化物(low temperature polysilicon oxide,LTPO),但不以此為限。導電層M1和導電層M2可包括任何適合的導電材料,例如金屬材料,但不以此為限。如圖2所示,本實施例的電路結構CS還可包括設置在可拉伸基板FS上的絕緣層IL1、位於半導體層SM和導電層M1之間的絕緣層IL2和位於導電層M1和導電層M2之間的絕緣層IL3。絕緣層IL1、絕緣層IL2和絕緣層IL3可包括任何適合的絕緣材料,例如有機絕緣材料或無機絕緣材料。在一些實施例中,絕緣層IL1可作為緩衝層。絕緣層IL2可例如為驅動單元DU中的閘極絕緣層。需注意的是,圖2(和圖3)所示的電路結構CS的結構僅為示例性的,本實施例並不以此為限。As shown in FIG. 2 (and FIG. 3 ), the circuit structure CS may be disposed on the stretchable substrate FS. In the present embodiment, the circuit structure CS may be disposed corresponding to the island-shaped portion IP of the stretchable substrate FS, or the circuit structure CS may be disposed on the island-shaped portion IP. Specifically, the circuit structure CS may include a plurality of sub-circuit structures SC, each corresponding to being disposed on the surface of one of the island-shaped portions IP. In other words, a sub-circuit structure SC may be disposed on the surface of an island-shaped portion IP. In the present embodiment, the circuit structure CS may be formed into a plurality of sub-circuit structures SC through a patterning process. The circuit structure CS may include various wires, circuits, active elements and/or passive elements that can be applied to the flexible sensor FD. For example, the circuit structure CS may include a driving unit DU, wherein the driving unit DU may be electrically connected to any suitable electronic element in the flexible sensor FD. For example, the driving unit DU may be electrically connected to the sensing element SE, thereby driving the sensing element SE to which it is electrically connected, but the present invention is not limited thereto. The driving unit DU may, for example, include a thin film transistor (TFT), but the present invention is not limited thereto. Specifically, the circuit structure CS of the present embodiment may include a semiconductor layer SM, a conductive layer M1, and a conductive layer M2, wherein the semiconductor layer SM may form a channel region CR, a source region SR, and a drain region DR of the driving unit DU, and the conductive layer M1 may form a gate electrode GE of the driving unit DU. The conductive layer M2 may be located on the conductive layer M1, and may, for example, form a source electrode SOE and a drain electrode DOE electrically connected to the source region SR and the drain region DR, respectively. The semiconductor layer SM may include a semiconductor material. The semiconductor material may include, for example, silicon or a metal oxide, such as a low temperature polysilicon (LTPS) semiconductor, an amorphous silicon (a-Si) semiconductor, an indium gallium zinc oxide (IGZO) semiconductor, or a combination thereof, such as a low temperature polysilicon oxide (LTPO), but not limited thereto. The conductive layer M1 and the conductive layer M2 may include any suitable conductive material, such as a metal material, but not limited thereto. As shown in FIG2 , the circuit structure CS of the present embodiment may further include an insulating layer IL1 disposed on the stretchable substrate FS, an insulating layer IL2 located between the semiconductor layer SM and the conductive layer M1, and an insulating layer IL3 located between the conductive layer M1 and the conductive layer M2. The insulating layer IL1, the insulating layer IL2, and the insulating layer IL3 may include any suitable insulating material, such as an organic insulating material or an inorganic insulating material. In some embodiments, the insulating layer IL1 may serve as a buffer layer. The insulating layer IL2 may, for example, be a gate insulating layer in the drive unit DU. It should be noted that the structure of the circuit structure CS shown in FIG. 2 (and FIG. 3 ) is merely exemplary, and the present embodiment is not limited thereto.
具體來說,可先在可拉伸基板FS上形成連續的電路結構CS,並接著對電路結構CS進行一圖案化製程以形成複數個分別對應到島狀部分IP的子電路結構SC。在本實施例中,子電路結構CS的每一個可分別包括至少一個驅動單元DU,而子電路結構CS中的驅動單元DU可電連接到對應於該子電路結構的感測元件SE。詳言之,在一子電路結構CS中的驅動單元DU可電連接到設置在該子電路結構CS所位於的島狀部分上的感測元件SE。例如,如圖2所示,在本實施例中,一個島狀部分IP上可設置有一個感測元件SE,而設置在該島狀部分IP的表面上的子電路結構SC可包括至少一驅動單元DU(例如一個,但不以此為限),電連接到該感測元件SE。在其他實施例中,當一個島狀部分IP上設置有多個感測元件SE時,設置在該島狀部分IP的表面上的子電路結構SC可包括複數個驅動單元DU,分別電連接到該些感測元件SE。Specifically, a continuous circuit structure CS may be formed on a stretchable substrate FS, and then a patterning process may be performed on the circuit structure CS to form a plurality of sub-circuit structures SC corresponding to the island-shaped portion IP. In the present embodiment, each of the sub-circuit structures CS may include at least one driving unit DU, and the driving unit DU in the sub-circuit structure CS may be electrically connected to the sensing element SE corresponding to the sub-circuit structure. In detail, the driving unit DU in a sub-circuit structure CS may be electrically connected to the sensing element SE disposed on the island-shaped portion where the sub-circuit structure CS is located. For example, as shown in FIG. 2 , in this embodiment, one sensing element SE may be disposed on one island-shaped portion IP, and the sub-circuit structure SC disposed on the surface of the island-shaped portion IP may include at least one driving unit DU (for example, one, but not limited thereto), electrically connected to the sensing element SE. In other embodiments, when multiple sensing elements SE are disposed on one island-shaped portion IP, the sub-circuit structure SC disposed on the surface of the island-shaped portion IP may include a plurality of driving units DU, each electrically connected to the sensing elements SE.
根據本實施例,如圖2和圖3所示,電路結構CS可不對應於開口區域OPR和可拉伸基板FS的橋狀部分BP設置。需注意的是,此處的“電路結構CS不對應於橋狀部分BP和開口區域OPR設置”可包括電路結構CS的絕緣層和導電層中的至少一層不對應於橋狀部分BP和開口區域OPR設置的情形。例如,如圖2和圖3所示,電路結構CS中的驅動單元DU或其他主動元件可不對應於橋狀部分BP和開口區域OPR設置。此外,如圖2所示,電路結構CS中的絕緣層(例如絕緣層IL1和絕緣層IL2)可不對應於橋狀部分BP設置。具體來說,在本實施例的電路結構CS的圖案化製程中,可將電路結構CS中的絕緣層IL1和絕緣層IL2對應到橋狀部分BP的部分移除,但不以此為限。再者,如圖3所示,電路結構CS中的導電層(包括導電層M1和導電層M2,但不以此為限)和絕緣層(包括絕緣層IL1、絕緣層IL2和絕緣層IL3,但不以此為限)可不對應於開口區域OPR設置,但不以此為限。在一些實施例中,電路結構CS中的部分膜層可對應於開口區域OPR設置。透過使電路結構CS不對應於橋狀部分BP和/或開口區域OPR設置,可降低電路結構CS在可撓曲感測器FD形變時損壞的可能性,進而改善可撓曲感測器FD的可靠性。According to the present embodiment, as shown in FIGS. 2 and 3 , the circuit structure CS may not be arranged corresponding to the opening area OPR and the bridge-shaped portion BP of the stretchable substrate FS. It should be noted that the “circuit structure CS does not correspond to the bridge-shaped portion BP and the opening area OPR” herein may include a situation where at least one of the insulating layer and the conductive layer of the circuit structure CS does not correspond to the bridge-shaped portion BP and the opening area OPR. For example, as shown in FIGS. 2 and 3 , the driving unit DU or other active elements in the circuit structure CS may not correspond to the bridge-shaped portion BP and the opening area OPR. In addition, as shown in FIG. 2 , the insulating layer (e.g., the insulating layer IL1 and the insulating layer IL2) in the circuit structure CS may not correspond to the bridge-shaped portion BP. Specifically, in the patterning process of the circuit structure CS of the present embodiment, the portions of the insulating layer IL1 and the insulating layer IL2 in the circuit structure CS corresponding to the bridge portion BP may be removed, but not limited thereto. Furthermore, as shown in FIG. 3 , the conductive layer (including the conductive layer M1 and the conductive layer M2, but not limited thereto) and the insulating layer (including the insulating layer IL1, the insulating layer IL2, and the insulating layer IL3, but not limited thereto) in the circuit structure CS may not be arranged corresponding to the opening region OPR, but not limited thereto. In some embodiments, a portion of the film layer in the circuit structure CS may be arranged corresponding to the opening region OPR. By making the circuit structure CS not correspond to the bridge portion BP and/or the opening region OPR, the possibility of damage to the circuit structure CS when the flexible sensor FD is deformed can be reduced, thereby improving the reliability of the flexible sensor FD.
根據本實施例,可撓曲感測器FD可包括至少一連接線CW,其中連接線CW可電連接分別位於相鄰兩個島狀部分IP上的感測元件SE,藉此在不同的島狀部分IP上的感測元件SE之間傳遞電訊號。具體來說,連接線CW可設置在可拉伸基板FS的至少一橋狀部分BP上,並可在該至少一橋狀部分BP上延伸。由於橋狀部分BP可連接兩個相鄰的島狀部分IP,而連接線CW可在橋狀部分BP上延伸,因此連接線CW的兩端可分別延伸到兩個相鄰的狀部分IP,並分別電連接到該兩個相鄰的島狀部分IP上的感測元件SE。具體來說,連接線CW的兩端可分別電連接到位於相鄰兩個島狀部分IP上的驅動單元DU,而位於該相鄰兩個島狀部分IP上的驅動單元DU可分別電連接到設置在該相鄰兩個島狀部分IP上的感測元件SE。如此,可透過連接線CW電連接不同的島狀部分IP上的感測元件SE。圖1示例性地示出了連接線CW在橋狀部分BP上延伸的情形,但連接線CW的數量和形狀並不以圖1所示為限。According to the present embodiment, the flexible sensor FD may include at least one connection line CW, wherein the connection line CW may electrically connect the sensing elements SE respectively located on two adjacent island portions IP, thereby transmitting electrical signals between the sensing elements SE on different island portions IP. Specifically, the connection line CW may be disposed on at least one bridge portion BP of the stretchable substrate FS, and may extend on the at least one bridge portion BP. Since the bridge portion BP may connect two adjacent island portions IP, and the connection line CW may extend on the bridge portion BP, the two ends of the connection line CW may extend to the two adjacent island portions IP, respectively, and be electrically connected to the sensing elements SE on the two adjacent island portions IP, respectively. Specifically, the two ends of the connection line CW can be electrically connected to the drive units DU located on the two adjacent island-shaped parts IP, and the drive units DU located on the two adjacent island-shaped parts IP can be electrically connected to the sensing elements SE arranged on the two adjacent island-shaped parts IP. In this way, the sensing elements SE on different island-shaped parts IP can be electrically connected through the connection line CW. FIG1 exemplarily shows the situation where the connection line CW extends on the bridge-shaped part BP, but the number and shape of the connection line CW are not limited to those shown in FIG1.
在本實施例中,連接線CW可包括電連接到驅動單元DU的訊號線、可撓曲感測器FD中的其他適合走線或上述的組合,但不以此為限。例如,如圖1所示,連接線CW可包括掃描線SL和/或數據線DL。在本實施例中,一條掃描線SL可在複數個橋狀部分BP上延伸,藉此延伸經過複數個島狀部分IP。掃描線SL可大致上沿一方向延伸,例如方向X,但不以此為限。在此情形下,掃描線SL可經過沿方向X排列的複數個島狀部分IP。當掃描線SL經過一島狀部分IP時,其可電連接到該島狀部分IP上的驅動單元DU,例如電連接到驅動單元DU的閘極電極GE。換言之,在本實施例中,一條掃描線SL可電連接到沿方向X排列的複數個島狀部分IP上的驅動單元DU的閘極電極GE,但不以此為限。類似地,在本實施例中,一條數據線DL可在複數個橋狀部分BP上延伸,藉此延伸經過複數個島狀部分IP。數據線DL可大致上沿一方向延伸,例如方向Y,但不以此為限。在此情形下,數據線DL可經過沿方向Y排列的複數個島狀部分IP,並電連接到該些島狀部分IP上的驅動單元DU,例如電連接到該些驅動單元DU的源極電極DOE,但不以此為限。In the present embodiment, the connection line CW may include a signal line electrically connected to the drive unit DU, other suitable routing in the flexible sensor FD, or a combination of the above, but is not limited thereto. For example, as shown in FIG. 1 , the connection line CW may include a scanning line SL and/or a data line DL. In the present embodiment, a scanning line SL may extend on a plurality of bridge portions BP, thereby extending through a plurality of island portions IP. The scanning line SL may extend generally in one direction, such as direction X, but is not limited thereto. In this case, the scanning line SL may pass through a plurality of island portions IP arranged along direction X. When the scanning line SL passes through an island portion IP, it may be electrically connected to the drive unit DU on the island portion IP, for example, electrically connected to the gate electrode GE of the drive unit DU. In other words, in the present embodiment, a scanning line SL may be electrically connected to the gate electrode GE of the driving unit DU on a plurality of island-shaped portions IP arranged along the direction X, but the present invention is not limited thereto. Similarly, in the present embodiment, a data line DL may extend on a plurality of bridge-shaped portions BP, thereby extending through a plurality of island-shaped portions IP. The data line DL may extend substantially along a direction, such as direction Y, but the present invention is not limited thereto. In this case, the data line DL may pass through a plurality of island-shaped portions IP arranged along the direction Y, and be electrically connected to the driving units DU on the island-shaped portions IP, for example, electrically connected to the source electrodes DOE of the driving units DU, but the present invention is not limited thereto.
在一些實施例中,連接線CW還可包括偏壓線BL,其中偏壓線BL可在橋狀部分BP上延伸,藉此電連接不同島狀部分IP上的感測元件SE的偏壓電極BE(細節於下文說明),但不以此為限。In some embodiments, the connection line CW may further include a bias line BL, wherein the bias line BL may extend on the bridge portion BP to electrically connect the bias electrodes BE of the sensing elements SE on different island portions IP (details are described below), but the present invention is not limited thereto.
根據本實施例,如圖2所示,由於電路結構CS可不對應於可拉伸基板FS的橋狀部分BP設置,連接線CW可直接設置在橋狀部分BP上,即連接線CW可直接接觸橋狀部分BP。According to this embodiment, as shown in Figure 2, since the circuit structure CS may not be set corresponding to the bridge-shaped part BP of the stretchable substrate FS, the connecting wire CW may be directly set on the bridge-shaped part BP, that is, the connecting wire CW may directly contact the bridge-shaped part BP.
在一些實施例中,如圖2所示,一個橋狀部分BP上可設置多條連接線CW,例如連接線CW1和連接線CW2,其中該些連接線CW可位於不同層,或是說由不同導電層所形成。例如,連接線CW1可與閘極電極GE同層,或是說可由導電層M1形成;連接線CW2可與源極電極DOE和/或汲極電極SOE同層,或是說可由導電層M2形成,但不以此為限。連接線CW1可與閘極電極GE在同一製程中形成,而連接線CW2可與源極電極SOE和/或汲極電極DOE在同一製程中形成,但不以此為限。連接線CW1可例如為上述的掃描線SL,而連接線CW2可例如為上述的數據線DL,但不以此為限。在此情形下,連接線CW1可直接設置在橋狀部分BP上,即連接線CW1直接接觸可拉伸基板FS的橋狀部分BP。連接線CW2設置在連接線CW1上。此外,連接線CW1與連接線CW2之間可設置有至少一絕緣層,例如上述的絕緣層IL3,但不以此為限。絕緣層IL3可隔絕連接線CW1和連接線CW2。具體來說,電路結構CS中設置在導電層M1和導電層M2之間的絕緣層IL3可延伸到橋狀部分BP並設置在連接線CW1和連接線CW2之間,但不以此為限。詳言之,在形成導電層M1(或閘極電極GE)的製程中可形成設置在橋狀部分BP上的連接線CW1,而在形成覆蓋導電層M1的絕緣層IL3時,絕緣層IL3可延伸到橋狀部分BP並覆蓋連接線CW1。如此,在形成導電層M2(或源極電極SOE/汲極電極DOE)的製程中可形成設置在絕緣層IL3上的連接線CW2,使得絕緣層IL3可隔絕連接線CW1和連接線CW2。需注意的是,在一些實施例中,連接線CW1和連接線CW2可設置其他絕緣層,並不以絕緣層IL3為限。除上述膜層外,電路結構CS的其他膜層(例如絕緣層IL1、絕緣層IL2、半導體層SM等)可不對應於橋狀部分BP設置。如此,可改善可撓曲感測器FD的可撓曲性,或是降低電路結構CS在可撓曲感測器FD形變時產生斷裂的可能性。In some embodiments, as shown in FIG. 2 , a plurality of connection wires CW, such as a connection wire CW1 and a connection wire CW2, may be disposed on a bridge-shaped portion BP, wherein the connection wires CW may be located at different layers, or may be formed by different conductive layers. For example, the connection wire CW1 may be in the same layer as the gate electrode GE, or may be formed by the conductive layer M1; the connection wire CW2 may be in the same layer as the source electrode DOE and/or the drain electrode SOE, or may be formed by the conductive layer M2, but the present invention is not limited thereto. The connection wire CW1 may be formed in the same process as the gate electrode GE, and the connection wire CW2 may be formed in the same process as the source electrode SOE and/or the drain electrode DOE, but the present invention is not limited thereto. The connection line CW1 may be, for example, the scanning line SL mentioned above, and the connection line CW2 may be, for example, the data line DL mentioned above, but is not limited thereto. In this case, the connection line CW1 may be directly arranged on the bridge-shaped portion BP, that is, the connection line CW1 directly contacts the bridge-shaped portion BP of the stretchable substrate FS. The connection line CW2 is arranged on the connection line CW1. In addition, at least one insulating layer may be arranged between the connection line CW1 and the connection line CW2, such as, but not limited to, the insulating layer IL3 mentioned above. The insulating layer IL3 may isolate the connection line CW1 from the connection line CW2. Specifically, the insulating layer IL3 disposed between the conductive layer M1 and the conductive layer M2 in the circuit structure CS may extend to the bridge portion BP and be disposed between the connection line CW1 and the connection line CW2, but the present invention is not limited thereto. Specifically, the connection line CW1 disposed on the bridge portion BP may be formed in the process of forming the conductive layer M1 (or the gate electrode GE), and when the insulating layer IL3 covering the conductive layer M1 is formed, the insulating layer IL3 may extend to the bridge portion BP and cover the connection line CW1. In this way, in the process of forming the conductive layer M2 (or the source electrode SOE/drain electrode DOE), a connection line CW2 disposed on the insulating layer IL3 can be formed, so that the insulating layer IL3 can isolate the connection line CW1 and the connection line CW2. It should be noted that in some embodiments, the connection line CW1 and the connection line CW2 can be provided with other insulating layers, and are not limited to the insulating layer IL3. In addition to the above-mentioned film layers, other film layers of the circuit structure CS (such as the insulating layer IL1, the insulating layer IL2, the semiconductor layer SM, etc.) may not be provided corresponding to the bridge portion BP. In this way, the flexibility of the flexible sensor FD can be improved, or the possibility of the circuit structure CS being broken when the flexible sensor FD is deformed can be reduced.
在一些實施例中,一橋狀部分BP上可僅設置一條連接線CW(例如連接線CW1、連接線CW2或其他連接線CW中的一者),而該連接線CW可直接設置在該橋狀部分BP上,即直接接觸該橋狀部分BP。In some embodiments, only one connection line CW (eg, connection line CW1, connection line CW2, or one of other connection lines CW) may be disposed on a bridge-shaped portion BP, and the connection line CW may be directly disposed on the bridge-shaped portion BP, ie, directly contact the bridge-shaped portion BP.
根據本實施例,可撓曲感測器FD還可包括有機絕緣層OIL,其中有機絕緣層OIL設置在電路結構CS上。具體來說,如圖2(和圖3)所示,有機絕緣層OIL可設置在電路結構CS與感測元件SE之間。有機絕緣層OIL可包括任何適合的有機絕緣材料。有機絕緣材料可包含環氧樹脂、丙烯酸樹脂(例如聚甲基丙烯酸甲酯(polymethylmetacrylate,PMMA))、苯環丁烯(benzocyclobutene,BCB)、聚醯亞胺以及聚酯、聚二甲基矽氧烷(polydimethylsiloxane,PDMS)、其它合適的保護材料或前述之組合,但不限於此。According to the present embodiment, the flexible sensor FD may further include an organic insulating layer OIL, wherein the organic insulating layer OIL is disposed on the circuit structure CS. Specifically, as shown in FIG. 2 (and FIG. 3 ), the organic insulating layer OIL may be disposed between the circuit structure CS and the sensing element SE. The organic insulating layer OIL may include any suitable organic insulating material. The organic insulating material may include epoxy resin, acrylic resin (e.g., polymethyl methacrylate (PMMA)), benzocyclobutene (BCB), polyimide and polyester, polydimethylsiloxane (PDMS), other suitable protective materials or a combination thereof, but is not limited thereto.
根據本實施例,如圖2所示,有機絕緣層OIL可設置在橋狀部分BP上,或是說對應於橋狀部分BP設置。具體來說,如上文所述,由於電路結構CS可不對應於橋狀部分BP設置,有機絕緣層OIL可設置在橋狀部分BP上並覆蓋連接線CW,例如覆蓋連接線CW2。透過上述設計,有機絕緣層OIL可提供連接線CW的保護效果。此外,由於有機絕緣層OIL可具有較佳的彈性,可降低有機絕緣層OIL對於可撓曲感測器FD的可撓曲性的影響。在一些實施例中,有機絕緣層OIL可不對應於橋狀部分BP設置。According to this embodiment, as shown in FIG. 2 , the organic insulating layer OIL may be disposed on the bridge-shaped portion BP, or in other words, may be disposed corresponding to the bridge-shaped portion BP. Specifically, as described above, since the circuit structure CS may not be disposed corresponding to the bridge-shaped portion BP, the organic insulating layer OIL may be disposed on the bridge-shaped portion BP and cover the connection line CW, for example, covering the connection line CW2. Through the above design, the organic insulating layer OIL may provide a protective effect for the connection line CW. In addition, since the organic insulating layer OIL may have better elasticity, the influence of the organic insulating layer OIL on the flexibility of the flexible sensor FD may be reduced. In some embodiments, the organic insulating layer OIL may not be provided corresponding to the bridge portion BP.
根據本實施例,如圖3所示,有機絕緣層OIL可不對應於可撓曲感測器FD的開口區域OPR設置。在此情形下,有機絕緣層OIL可為一圖案化膜層,而有機絕緣層OIL中可包括對應到開口區域OPR的開口OP2。在一些實施例中,有機絕緣層OIL可對應於開口區域OPR設置。在此情形下,有機絕緣層OIL可向下延伸並填入可拉伸基板FS的開口OP1。According to the present embodiment, as shown in FIG3 , the organic insulating layer OIL may not be disposed corresponding to the opening region OPR of the flexible sensor FD. In this case, the organic insulating layer OIL may be a patterned film layer, and the organic insulating layer OIL may include an opening OP2 corresponding to the opening region OPR. In some embodiments, the organic insulating layer OIL may be disposed corresponding to the opening region OPR. In this case, the organic insulating layer OIL may extend downward and fill the opening OP1 of the stretchable substrate FS.
如圖2(或圖3)所示,在本實施例中,電路結構CS(或子電路結構SC)可包括至少一凹槽RS。例如,電路結構CS的每一個子電路結構SC可包括一個凹槽RS,但不以此為限。在一些實施例中,一些子電路結構SC可包括凹槽RS,而另一些子電路結構SC可不包括凹槽RS。凹槽RS可透過移除電路結構CS(或子電路結構SC)的絕緣層的至少一部分所形成。例如,如圖2所示,本實施例的凹槽RS可透過移除絕緣層IL1、絕緣層IL2和絕緣層IL3的一部分所形成,但不以此為限。在一些實施例中,凹槽RS可透過移除絕緣層IL2和絕緣層IL3的一部分所形成。在一些實施例中,凹槽RS可透過移絕緣層IL3的一部分所形成。根據本實施例,在可撓曲感測器FD的俯視圖中(如圖1所示),凹槽RS可沿著島狀部分IP的邊緣設置。例如,凹槽RS可沿著島狀部分IP的邊緣EE1、邊緣EE2、邊緣EE3和邊緣EE4設置,但不以此為限。在可撓曲感測器FD的俯視圖中,設置在一島狀部分IP上的凹槽RS可圍繞設置在該島狀部分IP上的感測元件SE和驅動單元DU。換言之,在可撓曲感測器FD的俯視方向上,感測元件SE和驅動單元DU可位於凹槽RS圍出的範圍內且不重疊於凹槽RS。需注意的是,上述“凹槽RS圍繞驅動單元DU”可包括凹槽RS至少圍繞驅動單元DU的半導體層SM的情形,但不以此為限。As shown in FIG. 2 (or FIG. 3), in the present embodiment, the circuit structure CS (or sub-circuit structure SC) may include at least one groove RS. For example, each sub-circuit structure SC of the circuit structure CS may include a groove RS, but is not limited thereto. In some embodiments, some sub-circuit structures SC may include grooves RS, while other sub-circuit structures SC may not include grooves RS. The groove RS may be formed by removing at least a portion of the insulating layer of the circuit structure CS (or sub-circuit structure SC). For example, as shown in FIG. 2, the groove RS of the present embodiment may be formed by removing a portion of the insulating layer IL1, the insulating layer IL2, and the insulating layer IL3, but is not limited thereto. In some embodiments, the groove RS may be formed by removing a portion of the insulating layer IL2 and the insulating layer IL3. In some embodiments, the groove RS may be formed by shifting a portion of the insulating layer IL3. According to the present embodiment, in the top view of the flexible sensor FD (as shown in FIG. 1 ), the groove RS may be disposed along the edge of the island-shaped portion IP. For example, the groove RS may be disposed along the edge EE1, the edge EE2, the edge EE3, and the edge EE4 of the island-shaped portion IP, but is not limited thereto. In the top view of the flexible sensor FD, the groove RS disposed on an island-shaped portion IP may surround the sensing element SE and the driving unit DU disposed on the island-shaped portion IP. In other words, in the top view direction of the flexible sensor FD, the sensing element SE and the driving unit DU may be located within the range enclosed by the groove RS and may not overlap the groove RS. It should be noted that the above “the groove RS surrounds the driving unit DU” may include a situation where the groove RS at least surrounds the semiconductor layer SM of the driving unit DU, but is not limited thereto.
根據本實施例,有機絕緣層OIL可填入凹槽RS中,而有機絕緣層OIL填入凹槽RS的一部分可構成防斷裂結構AC,但不以此為限。換言之,防斷裂結構AC設置在凹槽RS內,而防斷裂結構AC的材料可包括有機絕緣材料(即有機絕緣層OIL的材料)。在此情形下,防斷裂結構AC可沿著島狀部分IP的邊緣設置,此外,在可撓曲感測器FD的俯視圖中,防斷裂結構AC可圍繞感測元件SE和驅動單元DU。凹槽RS可用於阻擋裂痕,以降低裂痕從凹槽RS處向內延伸並到達感測元件SE和/或驅動單元DU的情形。此外,由於凹槽RS中可設置包括有機絕緣材料的防斷裂結構AC,可降低電路結構CS的絕緣層中產生裂痕的可能性,進而改善可撓曲感測器FD的可靠性。需注意的是,雖然圖1示出了防斷裂結構AC包括環狀結構且重疊於連接線CW的結構,但本揭露並不以此為限。在一些實施例中,在可撓曲感測器FD的俯視圖中,防斷裂結構AC不重疊於連接線CW。在此情形下,防斷裂結構AC可包括複數個部分,而該些部分不重疊於連接線CW。According to the present embodiment, the organic insulating layer OIL may be filled in the groove RS, and a portion of the organic insulating layer OIL filled in the groove RS may constitute the anti-crack structure AC, but is not limited thereto. In other words, the anti-crack structure AC is disposed in the groove RS, and the material of the anti-crack structure AC may include an organic insulating material (i.e., the material of the organic insulating layer OIL). In this case, the anti-crack structure AC may be disposed along the edge of the island portion IP, and further, in the top view of the flexible sensor FD, the anti-crack structure AC may surround the sensing element SE and the driving unit DU. The groove RS may be used to block cracks to reduce the possibility that the cracks extend inward from the groove RS and reach the sensing element SE and/or the driving unit DU. In addition, since the anti-fracture structure AC including an organic insulating material can be provided in the groove RS, the possibility of cracks in the insulating layer of the circuit structure CS can be reduced, thereby improving the reliability of the flexible sensor FD. It should be noted that although FIG. 1 shows a structure in which the anti-fracture structure AC includes an annular structure and overlaps the connection line CW, the present disclosure is not limited to this. In some embodiments, in a top view of the flexible sensor FD, the anti-fracture structure AC does not overlap the connection line CW. In this case, the anti-fracture structure AC may include a plurality of parts, and these parts do not overlap the connection line CW.
感測元件SE可對應於島狀部分IP且設置在有機絕緣層OIL上。在本實施例中,感測元件SE可包括絞鍊臂(hinge arm)HG、固定柱FP、吸收器(absorber)AB和熱敏電阻(thermistor)TH,但不以此為限。絞鍊臂HG設置在吸收器AB的兩側且連接於吸收器AB。熱敏電阻TH設置在吸收器AB上。位於吸收器AB的一側的絞鍊臂HG可具有一延伸部EP1,其中延伸部EP1可電連接到一接觸件CT,並透過該接觸件CT電連接到驅動單元DU。例如,可撓曲感測器FD可包括設置在有機絕緣層OIL上的導電層M3,其中導電層M3可形成接觸件CT。接觸件CT可填入穿過有機絕緣層OIL的穿孔V1並接觸驅動單元DU,例如接觸驅動單元DU的汲極電極DOE,藉此電連接到驅動單元DU。絞鍊臂HG的延伸部EP1可接觸於接觸件CT,藉此將感測元件SE電連接到接觸件CT。如此,可將感測元件SE電連接到驅動單元DU。位於吸收器AB的另一側的絞鍊臂HG可具有延伸部EP2,其中延伸部EP2可電連接到一偏壓電極(bias electrode)BE。偏壓電極BE可例如由設置在有機絕緣層OIL上的導電層M3所形成,但不以此為限。偏壓電極BE可提供一固定電壓,或是說提供一電訊號,而當吸收器AB接收到熱輻射時,熱敏電阻TH的電阻值可改變,進而改變接受到的電訊號,藉此達到感測熱的功能。固定柱FP可共形地設置在絞鍊臂HG的延伸部EP1和延伸部EP2上,但不以此為限。固定柱FP可用於固定絞鍊臂HG,藉此增加感測元件SE的可靠性。吸收器AB可包括鈦(titanium,Ti)、鈦化氮(titanium nitride,TiN)、其他適合的材料或上述材料的組合。熱敏電阻TH可包括釩氧化合物(VO x)、非晶矽(amorphous silicon,a-Si)、其他適合的材料或上述材料的組合。絞鍊臂HG可包括鈦化氮、鈦、銅(copper,Cu)、鋁(aliminum,Al)、其他適合的材料或上述材料的組合。需注意的是,感測元件SE可包括任何適合的結構,並不以上述結構為限。 The sensing element SE may correspond to the island portion IP and be disposed on the organic insulating layer OIL. In the present embodiment, the sensing element SE may include a hinge arm HG, a fixing post FP, an absorber AB, and a thermistor TH, but is not limited thereto. The hinge arm HG is disposed on both sides of the absorber AB and is connected to the absorber AB. The thermistor TH is disposed on the absorber AB. The hinge arm HG located on one side of the absorber AB may have an extension EP1, wherein the extension EP1 may be electrically connected to a contact CT, and electrically connected to the drive unit DU through the contact CT. For example, the flexible sensor FD may include a conductive layer M3 disposed on an organic insulating layer OIL, wherein the conductive layer M3 may form a contact CT. The contact CT may fill a through hole V1 passing through the organic insulating layer OIL and contact the drive unit DU, for example, contact the drain electrode DOE of the drive unit DU, thereby being electrically connected to the drive unit DU. The extension EP1 of the hinge arm HG may contact the contact CT, thereby electrically connecting the sensing element SE to the contact CT. In this way, the sensing element SE may be electrically connected to the drive unit DU. The chain arm HG located on the other side of the absorber AB may have an extension portion EP2, wherein the extension portion EP2 may be electrically connected to a bias electrode BE. The bias electrode BE may be formed, for example, by a conductive layer M3 disposed on the organic insulating layer OIL, but is not limited thereto. The bias electrode BE may provide a fixed voltage, or in other words, provide an electrical signal, and when the absorber AB receives thermal radiation, the resistance value of the thermistor TH may change, thereby changing the received electrical signal, thereby achieving the function of sensing heat. The fixing post FP may be conformally disposed on the extension portion EP1 and the extension portion EP2 of the chain arm HG, but is not limited thereto. The fixing post FP may be used to fix the chain arm HG, thereby increasing the reliability of the sensing element SE. The absorber AB may include titanium (Ti), titanium nitride (TiN), other suitable materials or a combination of the above materials. The thermistor TH may include vanadium oxide (VO x ), amorphous silicon (a-Si), other suitable materials or a combination of the above materials. The hinge arm HG may include titanium nitride, titanium, copper (Cu), aluminum (Al), other suitable materials or a combination of the above materials. It should be noted that the sensing element SE may include any suitable structure and is not limited to the above structure.
如上文所述,可撓曲感測器FD的連接線CW還可包括偏壓線BL,其中偏壓線BL可設置在橋狀部分BP上並電連接於不同的島狀部分IP上的偏壓電極BE之間,但不以此為限。偏壓線BL可與偏壓電極BE(即導電層M3)位於同一層或由相同導電層形成。偏壓線BL可與偏壓電極BE在同一製程中形成。如圖2所示,在一些實施例中,連接線CW還可包括連接線CW3,其中連接線CW3可設置在有機絕緣層OIL上。換言之,可透過有機絕緣層OIL隔絕連接線CW2和連接線CW3。連接線CW3可例如為上述的偏壓線BL,但不以此為限。換言之,連接線CW3可與偏壓電極BE位於同一層,或是說可由導電層M3形成。As described above, the connection line CW of the flexible sensor FD may further include a bias line BL, wherein the bias line BL may be disposed on the bridge portion BP and electrically connected between the bias electrodes BE on different island portions IP, but is not limited thereto. The bias line BL may be located on the same layer as the bias electrode BE (i.e., the conductive layer M3) or may be formed by the same conductive layer. The bias line BL may be formed in the same process as the bias electrode BE. As shown in FIG. 2 , in some embodiments, the connection line CW may further include a connection line CW3, wherein the connection line CW3 may be disposed on the organic insulating layer OIL. In other words, the connection line CW2 and the connection line CW3 may be isolated by the organic insulating layer OIL. The connection line CW3 may be, for example, the bias line BL mentioned above, but is not limited thereto. In other words, the connection line CW3 may be located in the same layer as the bias electrode BE, or may be formed by the conductive layer M3.
根據本實施例,可撓曲感測器FD還可包括設置在感測元件SE上的光學元件層OEL。具體來說,如圖2(或圖3)所示,光學元件層OEL可包括複數個光學元件OE,而該些光學元件OE可分別對應到島狀部分IP的其中一個設置。換言之,一個島狀部分IP上可設置有一個光學元件OE,但不以此為限。在本實施例中,光學元件OE可包括非紅外線截止濾光片(non-IR cut filter)CFR、抗反射層ARF和絕緣層IN,但不以此為限。光學元件OE的設置可改善感測元件SE的精準度。具體來說,非紅外線截止濾光片CFR可用於過濾非紅外線的輻射,藉此降低感測元件SE接收到的雜訊,而抗反射層ARF可降低紅外線的反射。本實施例的非紅外線截止濾光片CFR可例如為帽蓋狀(cap-shaped)。例如,非紅外線截止濾光片CFR可包括水平部HP1和突出於水平部HP1的突出部PP1,但不以此為限。抗反射層ARF可設置在非紅外線截止濾光片CFR的兩側。具體來說,抗反射層ARF可設置在非紅外線截止濾光片CFR的水平部HP1的兩側。例如,抗反射層ARF可分別設置在非紅外線截止濾光片CFR的水平部HP1的表面S1和表面S2,但不以此為限。絕緣層IN可設置在位於非紅外線截止濾光片CFR的表面S2的一側的抗反射層ARF上。非紅外線截止濾光片CFR可例如包括矽,但不以此為限。絕緣層IN可例如包括聚醯亞胺,但不以此為限。According to the present embodiment, the flexible sensor FD may further include an optical element layer OEL disposed on the sensing element SE. Specifically, as shown in FIG. 2 (or FIG. 3 ), the optical element layer OEL may include a plurality of optical elements OE, and the optical elements OE may respectively correspond to one of the settings of the island-shaped portion IP. In other words, one optical element OE may be disposed on one island-shaped portion IP, but the present invention is not limited thereto. In the present embodiment, the optical element OE may include a non-IR cut filter CFR, an anti-reflection layer ARF, and an insulating layer IN, but the present invention is not limited thereto. The setting of the optical element OE may improve the accuracy of the sensing element SE. Specifically, the non-infrared cut-off filter CFR can be used to filter non-infrared radiation, thereby reducing the noise received by the sensing element SE, and the anti-reflection layer ARF can reduce the reflection of infrared rays. The non-infrared cut-off filter CFR of the present embodiment can be, for example, cap-shaped. For example, the non-infrared cut-off filter CFR can include a horizontal portion HP1 and a protrusion PP1 protruding from the horizontal portion HP1, but the present invention is not limited thereto. The anti-reflection layer ARF can be disposed on both sides of the non-infrared cut-off filter CFR. Specifically, the anti-reflection layer ARF can be disposed on both sides of the horizontal portion HP1 of the non-infrared cut-off filter CFR. For example, the anti-reflection layer ARF can be disposed on the surface S1 and the surface S2 of the horizontal portion HP1 of the non-infrared cut-off filter CFR, respectively, but the present invention is not limited thereto. The insulating layer IN may be disposed on the anti-reflection layer ARF located on one side of the surface S2 of the non-infrared cut filter CFR. The non-infrared cut filter CFR may include, for example, silicon, but is not limited thereto. The insulating layer IN may include, for example, polyimide, but is not limited thereto.
根據本實施例,光學元件OE可先在一載板上形成,而後以對位接合的方式設置在可拉伸基板FS的島狀部分IP上。具體來說,如圖2所示,可撓曲感測器FD可包括設置在有機絕緣層OIL上的密封金屬層SML1和設置在密封金屬層SML1上的密封材料層SSL1。密封金屬層SML1和密封材料層SSL1可例如在設置感測元件SE後才形成在有機絕緣層OIL上,但不以此為限。密封金屬層SML1和密封材料層SSL1的設置位置可根據光學元件OE的預定設置位置而決定。此外,在一載板上形成光學元件OE之後,可在光學元件OE上(例如,在非紅外線截止濾光片CFR的突出部PP1的表面上)設置密封金屬層SML2和密封材料層SSL2。接著,可使密封材料層SSL1對齊於密封材料層SSL2,並將密封材料層SSL2接合到密封材料層SSL1。如此,可將光學元件OE接合到可拉伸基板FS的島狀部分IP上。在本實施例中,密封金屬層SML1、密封材料層SSL1、密封金屬層SML2和密封材料層SSL2可構成密封元件SEL,即密封元件SEL可對應於島狀部分IP設置。具體來說,可撓曲感測器FD可包括複數個密封元件SEL,而該些密封元件SEL可分別設置在其中一個島狀部分IP上。根據本實施例,在可撓曲感測器FD的俯視圖中(如圖1所示),密封元件SEL可沿著島狀部分IP的邊緣(例如邊緣EE1、邊緣EE2、邊緣EE3和邊緣EE4)設置,而密封元件SEL可圍繞感測元件SE和驅動單元DU。詳言之,設置在一島狀部分IP上的密封元件SEL可例如具有一封閉環形結構,而圍繞設置在該島狀部分IP上的感測元件SE和驅動單元DU。此外,在本實施例中,密封元件SEL還可圍繞凹槽RS(或是說防斷裂結構AC),但不以此為限。According to the present embodiment, the optical element OE may be first formed on a carrier board and then disposed on the island portion IP of the stretchable substrate FS in an aligned bonding manner. Specifically, as shown in FIG. 2 , the flexible sensor FD may include a sealing metal layer SML1 disposed on the organic insulating layer OIL and a sealing material layer SSL1 disposed on the sealing metal layer SML1. The sealing metal layer SML1 and the sealing material layer SSL1 may be formed on the organic insulating layer OIL, for example, after the sensing element SE is disposed, but not limited thereto. The setting positions of the sealing metal layer SML1 and the sealing material layer SSL1 may be determined according to the predetermined setting position of the optical element OE. Furthermore, after forming an optical element OE on a carrier, a sealing metal layer SML2 and a sealing material layer SSL2 may be disposed on the optical element OE (for example, on the surface of the protrusion PP1 of the non-infrared cutoff filter CFR). Then, the sealing material layer SSL1 may be aligned with the sealing material layer SSL2, and the sealing material layer SSL2 may be bonded to the sealing material layer SSL1. In this way, the optical element OE may be bonded to the island portion IP of the stretchable substrate FS. In the present embodiment, the sealing metal layer SML1, the sealing material layer SSL1, the sealing metal layer SML2, and the sealing material layer SSL2 may constitute a sealing element SEL, that is, the sealing element SEL may be disposed corresponding to the island portion IP. Specifically, the flexible sensor FD may include a plurality of sealing elements SEL, and the sealing elements SEL may be respectively disposed on one of the island portions IP. According to the present embodiment, in the top view of the flexible sensor FD (as shown in FIG. 1 ), the sealing element SEL may be disposed along the edges of the island portion IP (e.g., edge EE1, edge EE2, edge EE3, and edge EE4), and the sealing element SEL may surround the sensing element SE and the driving unit DU. In detail, the sealing element SEL disposed on an island portion IP may, for example, have a closed annular structure, and surround the sensing element SE and the driving unit DU disposed on the island portion IP. In addition, in the present embodiment, the sealing element SEL may also surround the groove RS (or the anti-fracture structure AC), but is not limited thereto.
需注意的是,為了簡化附圖,圖3以及之後的附圖中僅示例性地示出密封元件SEL和光學元件OE,其結構可參考上文,故不再贅述。It should be noted that, in order to simplify the drawings, FIG. 3 and subsequent drawings only exemplarily show the sealing element SEL and the optical element OE, and their structures can be referred to above, so they will not be described in detail.
如圖2所示,在將光學元件OE接合到島狀部分IP上並形成密封元件SEL之後,光學元件OE、密封元件SEL和有機絕緣層OIL 之間可形成一空間SP。空間SP可對應於島狀部分IP。具體來說,每一個島狀部分IP上可存在一空間SP。空間SP可用於容置感測元件SE,即感測元件SE可設置在空間SP中。在本實施例中,由於一個島狀部分IP上設置有一個感測元件SE,因此每個空間SP中可容置一個感測元件SE。根據本實施例,空間SP可處於真空狀態(vacuum)。如此,可降低熱能以其他方式傳遞到感測元件SE的情形,進而改善感測元件SE的精準度。As shown in FIG. 2 , after the optical element OE is bonded to the island-shaped portion IP and the sealing element SEL is formed, a space SP may be formed between the optical element OE, the sealing element SEL and the organic insulating layer OIL. The space SP may correspond to the island-shaped portion IP. Specifically, there may be a space SP on each island-shaped portion IP. The space SP may be used to accommodate the sensing element SE, that is, the sensing element SE may be disposed in the space SP. In the present embodiment, since one sensing element SE is disposed on one island-shaped portion IP, one sensing element SE may be accommodated in each space SP. According to the present embodiment, the space SP may be in a vacuum state. In this way, the situation where heat energy is transferred to the sensing element SE in other ways may be reduced, thereby improving the accuracy of the sensing element SE.
根據本實施例,可撓曲感測器FD還可包括支撐膜SUF,其中支撐膜SUF設置在可拉伸基板FS下。本實施例的支撐膜SUF可包括可撓曲基板或至少部分包括可撓曲基板。支撐膜SUF的材料可參考上述可拉伸基板FS的材料,但不以此為限。在一些實施例中,支撐膜SUF可與可拉伸基板FS包括相同材料。在一些實施例中,支撐膜SUF的材料可與可拉伸基板FS的材料不同。此外,雖然圖2(和圖3)中的支撐膜SUF是以單層示出,但本實施例並不以此為限。在一些實施例中,支撐膜SUF可包括多層結構。According to the present embodiment, the flexible sensor FD may further include a supporting film SUF, wherein the supporting film SUF is disposed under the stretchable substrate FS. The supporting film SUF of the present embodiment may include a flexible substrate or at least partially include a flexible substrate. The material of the supporting film SUF may refer to the material of the above-mentioned stretchable substrate FS, but is not limited thereto. In some embodiments, the supporting film SUF may include the same material as the stretchable substrate FS. In some embodiments, the material of the supporting film SUF may be different from the material of the stretchable substrate FS. In addition, although the supporting film SUF in FIG. 2 (and FIG. 3) is shown as a single layer, the present embodiment is not limited thereto. In some embodiments, the supporting film SUF may include a multi-layer structure.
根據本實施例,支撐膜SUF可對應於可拉伸基板FS的島狀部分IP設置。具體來說,支撐膜SUF可設置在可拉伸基板FS的島狀部分IP下。支撐膜SUF可用於支撐位於其上的其他膜層和/或結構。換言之,透過使支撐膜SUF對應於島狀部分IP設置,可透過支撐膜SUF提供設置在島狀部分IP上的元件和/或膜層的支撐效果,例如子電路結構SC、感測元件SE和光學元件OE等。在本實施例中,支撐膜SUF可選用彈性較佳的材料,藉此改善可撓曲感測器 FD的可拉伸性。According to the present embodiment, the supporting film SUF may be disposed corresponding to the island portion IP of the stretchable substrate FS. Specifically, the supporting film SUF may be disposed under the island portion IP of the stretchable substrate FS. The supporting film SUF may be used to support other film layers and/or structures located thereon. In other words, by disposing the supporting film SUF corresponding to the island portion IP, the supporting film SUF may provide a supporting effect for the elements and/or film layers disposed on the island portion IP, such as the sub-circuit structure SC, the sensing element SE, and the optical element OE. In the present embodiment, the supporting film SUF may be made of a material with better elasticity, thereby improving the stretchability of the flexible sensor FD.
根據本實施例,如圖2所示,支撐膜SUF可不對應於可拉伸基板FS的橋狀部分BP設置,但不以此為限。在一些實施例中,支撐膜SUF可對應於橋狀部分BP設置(例如圖11所示)。具體來說,支撐膜SUF可為一圖案化膜層,並可包括開口OP3,其中開口OP3可對應於橋狀部分BP。詳言之,可先在可拉伸基板FS下設置一整層支撐膜SUF的材料層,並在支撐膜SUF的圖案化製程中移除支撐膜SUF對應到橋狀部分BP的一部分以形成開口OP3。開口OP3可暴露出橋狀部分BP的表面,但本揭露並不以此為限。在一些實施例中,開口OP3可透過移除支撐膜SUF的一部分形成。在此情形下,支撐膜SUF可對應於橋狀部分BP設置,而支撐膜SUF對應到橋狀部分BP的部分的厚度可小於支撐膜SUF對應到島狀部分IP的部分的厚度。透過使支撐膜SUF不對應於橋狀部分BP設置,可改善可撓曲感測器FD的可撓曲性。According to the present embodiment, as shown in FIG. 2 , the supporting film SUF may not be provided corresponding to the bridge-shaped portion BP of the stretchable substrate FS, but is not limited thereto. In some embodiments, the supporting film SUF may be provided corresponding to the bridge-shaped portion BP (for example, as shown in FIG. 11 ). Specifically, the supporting film SUF may be a patterned film layer, and may include an opening OP3, wherein the opening OP3 may correspond to the bridge-shaped portion BP. In detail, a material layer of a whole supporting film SUF may be first provided under the stretchable substrate FS, and a portion of the supporting film SUF corresponding to the bridge-shaped portion BP may be removed in the patterning process of the supporting film SUF to form the opening OP3. The opening OP3 may expose the surface of the bridge-shaped portion BP, but the present disclosure is not limited thereto. In some embodiments, the opening OP3 may be formed by removing a portion of the supporting film SUF. In this case, the supporting film SUF may be provided corresponding to the bridge-shaped portion BP, and the thickness of the portion of the supporting film SUF corresponding to the bridge-shaped portion BP may be smaller than the thickness of the portion of the supporting film SUF corresponding to the island-shaped portion IP. By not providing the supporting film SUF corresponding to the bridge-shaped portion BP, the flexibility of the flexible sensor FD may be improved.
根據本實施例,如圖3所示,支撐膜SUF可對應於開口區域OPR設置。在此情形下,由於本實施例的電路結構CS和有機絕緣層OIL可不對應於開口區域OPR設置,支撐膜SUF對應於開口區域OPR的部分的表面可被暴露,但不以此為限。在一些實施例中,支撐膜SUF可不對應於開口區域OPR設置。需注意的是,雖然圖中未示出,可撓曲感測器FD還可包括對應於開口區域OPR設置的高分子材料。具體來說,高分子材料可填充於開口區域OPR中(例如可填滿開口區域OPR)。如此,可改善可撓曲感測器FD的可撓曲性。此處高分子材料對應於開口區域OPR設置的特徵可應用到本揭露各實施例與變化實施例的結構,之後不再贅述。According to the present embodiment, as shown in FIG3 , the supporting film SUF may be arranged corresponding to the opening area OPR. In this case, since the circuit structure CS and the organic insulating layer OIL of the present embodiment may not be arranged corresponding to the opening area OPR, the surface of the portion of the supporting film SUF corresponding to the opening area OPR may be exposed, but is not limited thereto. In some embodiments, the supporting film SUF may not be arranged corresponding to the opening area OPR. It should be noted that, although not shown in the figure, the flexible sensor FD may also include a polymer material arranged corresponding to the opening area OPR. Specifically, the polymer material may be filled in the opening area OPR (for example, the opening area OPR may be filled). In this way, the flexibility of the flexible sensor FD may be improved. The characteristics of the polymer material corresponding to the opening area OPR setting here can be applied to the structures of each embodiment and modified embodiment of the present disclosure, and will not be repeated hereafter.
需注意的是,本實施例的可撓曲感測器FD的結構並不以上述內容和圖1到圖3所示結構為限,而可包括任何適合的元件和/或膜層。下文中將描述本揭露更多的實施例。為了簡化說明,下述實施例中相同的膜層或元件會使用相同的標註,且其特徵不再贅述,而各實施例之間的差異將會於下文中詳細描述。此外,圖1到圖3可視為僅繪示出部分的可撓曲感測器FD。例如,在一些實施例中,本揭露的可撓曲感測器FD可包括多個如圖1到圖3所示的重複結構,彼此相接,以下實施例亦同,不再贅述。It should be noted that the structure of the flexible sensor FD of the present embodiment is not limited to the above content and the structure shown in Figures 1 to 3, but may include any suitable components and/or film layers. More embodiments of the present disclosure will be described below. In order to simplify the description, the same film layers or components in the following embodiments will use the same reference numerals, and their features will not be repeated, and the differences between the embodiments will be described in detail below. In addition, Figures 1 to 3 can be regarded as only showing a portion of the flexible sensor FD. For example, in some embodiments, the flexible sensor FD of the present disclosure may include a plurality of repeated structures as shown in Figures 1 to 3, which are connected to each other, and the following embodiments are the same and will not be repeated.
請參考圖4和圖5,圖4為本揭露第二實施例的電子裝置的俯視示意圖,圖5為本揭露第二實施例的電子裝置的剖視示意圖。為了簡化附圖,圖4僅示出了可拉伸基板FS的一個島狀部分IP及設置於其上的部分元件,而其餘元件和/或膜層在圖4中則被省略。本實施例的電子裝置100可包括可撓曲感測器FD1。根據本實施例,可撓曲感測器FD1的可拉伸基板FS的一個島狀部分IP上可設置有複數個感測元件SE。此外,對應於一島狀部分IP設置的一子電路結構SC中可包括複數個驅動單元DU,分別電連接到設置在該島狀部分IP上的感測元件SE的其中一個。例如,如圖4所示,可撓曲感測器FD1的可拉伸基板FS的一個島狀部分IP上可設置有四個感測像素SEP,但不以此為限。在本實施例中,一個感測像素SEP可例如由一個感測元件SE和電連接到該感測元件SE的驅動單元DU所定義。因此,圖1所示可為一個島狀部分IP上設置有一個感測像素SEP的結構。換言之,在本實施例的可撓曲感測器FD1中,一個島狀部分IP上可設置有四個感測元件SE。為了簡化附圖,圖4僅示例性地以方框示出感測像素SEP,而感測像素SEP所包括的感測元件SE和驅動單元DU的結構可參考上文及圖1到圖3所示結構,故不再贅述。在本實施例中,設置在一個島狀部分IP上的感測像素SEP(或是說感測元件SE)可例如以矩陣方式排列,但不以此為限。例如,圖4中設置在一個島狀部分IP上的感測像素SEP可排列成2*2的矩陣,但不以此為限。Please refer to Figures 4 and 5, Figure 4 is a schematic top view of the electronic device of the second embodiment of the present disclosure, and Figure 5 is a schematic cross-sectional view of the electronic device of the second embodiment of the present disclosure. In order to simplify the drawings, Figure 4 only shows an island-shaped portion IP of the stretchable substrate FS and some components disposed thereon, and the remaining components and/or film layers are omitted in Figure 4. The
根據本實施例,在可撓曲感測器FD1的俯視圖中(如圖4所示),設置在一島狀部分IP上的密封元件SEL和防斷裂結構AC可沿著該島狀部分IP的邊緣設置,而密封元件SEL和防斷裂結構AC可圍繞設置在該島狀部分IP上的該些感測像素SEP,或是說圍繞設置在該島狀部分IP上的該些感測元件SE和驅動單元DU。此外,如圖5所示,由於可拉伸基板FS的一個島狀部分IP上設置有多個感測元件SE,因此由密封元件SEL、光學元件OE和有機絕緣層OIL形成的一個空間SP中可容置多個感測元件SE。According to the present embodiment, in the top view of the flexible sensor FD1 (as shown in FIG4 ), the sealing element SEL and the anti-fracture structure AC disposed on an island-shaped portion IP may be disposed along the edge of the island-shaped portion IP, and the sealing element SEL and the anti-fracture structure AC may surround the sensing pixels SEP disposed on the island-shaped portion IP, or surround the sensing elements SE and the driving unit DU disposed on the island-shaped portion IP. In addition, as shown in FIG5 , since a plurality of sensing elements SE are disposed on an island-shaped portion IP of the stretchable substrate FS, a plurality of sensing elements SE may be accommodated in a space SP formed by the sealing element SEL, the optical element OE, and the organic insulating layer OIL.
在一些實施例中,如圖5所示,可撓曲感測器FD1還可包括一玻璃層UTG,其中玻璃層UTG可設置在光學元件層OEL上,或是說可設置在光學元件OE上。在本實施例中,玻璃層UTG可指厚度小於300微米(micrometer,μm)的玻璃層,但不此為限。在一些實施例中,如圖5所示,玻璃層UTG可為設置在光學元件層OEL上的一連續膜層。在一些實施例中,玻璃層UTG可為圖案化膜層,其中玻璃層UTG可對應於島狀部分IP設置。換言之,玻璃層UTG可設置在島狀部分IP上。在一些實施例中,雖然圖中未示出,玻璃層UTG與有機絕緣層OIL之間可填充可拉伸高分子材料。In some embodiments, as shown in FIG5 , the flexible sensor FD1 may further include a glass layer UTG, wherein the glass layer UTG may be disposed on the optical element layer OEL, or in other words, may be disposed on the optical element OE. In this embodiment, the glass layer UTG may refer to a glass layer having a thickness of less than 300 micrometers (μm), but is not limited thereto. In some embodiments, as shown in FIG5 , the glass layer UTG may be a continuous film layer disposed on the optical element layer OEL. In some embodiments, the glass layer UTG may be a patterned film layer, wherein the glass layer UTG may be disposed corresponding to the island portion IP. In other words, the glass layer UTG may be disposed on the island portion IP. In some embodiments, although not shown in the figure, a stretchable polymer material may be filled between the glass layer UTG and the organic insulating layer OIL.
需注意的是,雖然圖中並未示出可撓曲感測器FD1對應於開口區域OPR的結構,但其結構可參考圖3所示結構或本揭露其他實施例或變化實施例的結構,本揭露並不以此為限。It should be noted that, although the structure of the flexible sensor FD1 corresponding to the opening region OPR is not shown in the figure, its structure may refer to the structure shown in FIG. 3 or the structures of other embodiments or modified embodiments of the present disclosure, and the present disclosure is not limited thereto.
請參考圖6和圖7,圖6為本揭露第三實施例的電子裝置的剖視示意圖,圖7為本揭露第三實施例的一變化實施例的電子裝置的俯視示意圖。為了簡化附圖,圖7僅示出了可拉伸基板FS的一個島狀部分IP及設置於其上的部分元件,而其餘元件和/或膜層在圖7中則被省略。本實施例的電子裝置100可包括可撓曲感測器FD2。根據本實施例,可撓曲感測器FD2還可包括支撐間隔體SPE,其中支撐間隔體SPE可對應於可拉伸基板FS的島狀部分IP設置。具體來說,支撐間隔體SPE可設置在島狀部分IP上,並連接於有機絕緣層OIL與光學元件OE之間。換言之,支撐間隔體SPE可接觸有機絕緣層OIL和光學元件OE。一個島狀部分IP上可設置有一個或多個支撐間隔體SPE。在可撓曲感測器FD2的俯視圖中,支撐間隔體SPE可不重疊於感測元件SE。例如,本實施例的可撓曲感測器FD2的可拉伸基板FS的一個島狀部分IP上可設置有複數個感測元件SE,而支撐間隔體SPE可設置在該些感測元件SE之間,或者支撐間隔體SPE可與感測元件SE錯位設置,但不以此為限。在一些實施例中,可撓曲感測器FD2的可拉伸基板FS的一個島狀部分IP上可設置有一個感測元件SE,而支撐間隔體SPE可設置在該島狀部分IP上不對應於該感測元件SE的任何適合的位置。支撐間隔體SPE可提供設置在感測元件SE上的光學元件OE(或是說光學元件層OEL)的支撐效果,以改善可撓曲感測器FD2的可靠性。Please refer to Figures 6 and 7, Figure 6 is a cross-sectional schematic diagram of the electronic device of the third embodiment of the present disclosure, and Figure 7 is a top schematic diagram of the electronic device of a modified embodiment of the third embodiment of the present disclosure. In order to simplify the drawings, Figure 7 only shows an island-shaped portion IP of the stretchable substrate FS and some components disposed thereon, while the remaining components and/or film layers are omitted in Figure 7. The
在一些實施例中,如圖7所示,可撓曲感測器FD2的可拉伸基板FS的一個島狀部分IP上可設置有多個感測像素SEP(即設置有多個感測元件SE),而該些感測像素SEP可以矩陣方式排列。在此情形下,支撐間隔體SPE可設置在該些感測像素SEP的間隙GP中。例如,在可撓曲感測器FD2的俯視圖中(如圖7所示),支撐間隔體SPE可具有十字形狀,並設置在間隙GP中,但不以此為限。In some embodiments, as shown in FIG7 , a plurality of sensing pixels SEP (i.e., a plurality of sensing elements SE) may be disposed on an island portion IP of the stretchable substrate FS of the flexible sensor FD2, and the sensing pixels SEP may be arranged in a matrix. In this case, the supporting spacer SPE may be disposed in the gap GP of the sensing pixels SEP. For example, in the top view of the flexible sensor FD2 (as shown in FIG7 ), the supporting spacer SPE may have a cross shape and be disposed in the gap GP, but is not limited thereto.
需注意的是,可撓曲感測器FD2對應於開口區域OPR的結構可參考圖3所示結構或本揭露其他實施例或變化實施例的結構,本揭露並不以此為限。It should be noted that the structure of the flexible sensor FD2 corresponding to the opening region OPR may refer to the structure shown in FIG. 3 or the structures of other embodiments or modified embodiments of the present disclosure, and the present disclosure is not limited thereto.
請參考圖8和圖9,圖8為本揭露第四實施例的電子裝置的剖視示意圖,圖9為本揭露第四實施例的一變化實施例的電子裝置的剖視示意圖。本實施例的電子裝置100可包括可撓曲感測器FD3。根據本實施例,可撓曲感測器FD3可包括熱絕緣層HIL,其中熱絕緣層HIL可設置在島狀部分IP上並覆蓋感測元件SE。具體來說,熱絕緣層HIL可設置在由密封元件SEL、光學元件OE和有機絕緣層OIL所形成的空間SP中,並可包覆感測元件SE。熱絕緣層HIL可接觸於光學元件OE和有機絕緣層OIL。熱絕緣層HIL可包括具有低熱導率(thermal conductivity)的任何適合的材料,例如二氧化矽(SiO2)、氮化矽(Si3N4)、氧化鈦(TiO)、氧化鋁(AlO)、其他適合的材料或上述材料的組合。熱絕緣層HIL可提供設置在感測元件SE上的光學元件OE(或是說光學元件層OEL)的支撐效果,以改善可撓曲感測器FD3的可靠性。此外,由於熱絕緣層HIL包括低熱導率的材料,藉由使熱絕緣層HIL包覆感測元件SE可降低熱能以其他方式傳遞到感測元件SE的可能性,進而改善感測元件SE的精準度。Please refer to FIG. 8 and FIG. 9 , FIG. 8 is a schematic cross-sectional view of an electronic device according to the fourth embodiment of the present disclosure, and FIG. 9 is a schematic cross-sectional view of an electronic device according to a variation of the fourth embodiment of the present disclosure. The
在一些實施例中,如圖9所示,設置在空間SP中的熱絕緣層HIL可包括第一子熱絕緣層SH1和第二子熱絕緣層SH2,其中第二子熱絕緣層SH2可設置在第一子熱絕緣層SH1上。第一子熱絕緣層SH1和第二子熱絕緣層SH2之間的介面IF例如切齊於熱敏電阻TH的下表面,但不以此為限。換言之,第二子熱絕緣層SH2可覆蓋感測元件SE中的熱敏電阻TH。第一子熱絕緣層SH1和第二子熱絕緣層SH2的材料可參考上述熱絕緣層HIL的材料,故不再贅述。在本實施例中,第二子熱絕緣層SH2的熱膨脹係數可大於第一子熱絕緣層SH1的熱膨脹係數。具體來說,第一子熱絕緣層SH1和第二子熱絕緣層SH2可包括不同材料,其中第二子熱絕緣層SH2的材料的熱膨脹係數可大於第一子熱絕緣層SH1的材料的熱膨脹係數。藉由使覆蓋熱敏電阻TH的第二子熱絕緣層SH2的熱膨脹係數大於第一子熱絕緣層SH1的熱膨脹係數,可降低熱敏電阻TH在熱膨脹過程中產生損壞的可能性。In some embodiments, as shown in FIG. 9 , the thermal insulation layer HIL disposed in the space SP may include a first sub-thermal insulation layer SH1 and a second sub-thermal insulation layer SH2, wherein the second sub-thermal insulation layer SH2 may be disposed on the first sub-thermal insulation layer SH1. The interface IF between the first sub-thermal insulation layer SH1 and the second sub-thermal insulation layer SH2 is, for example, aligned with the lower surface of the thermistor TH, but is not limited thereto. In other words, the second sub-thermal insulation layer SH2 may cover the thermistor TH in the sensing element SE. The materials of the first sub-thermal insulation layer SH1 and the second sub-thermal insulation layer SH2 may refer to the materials of the thermal insulation layer HIL described above, so they will not be described in detail. In this embodiment, the thermal expansion coefficient of the second sub-thermal insulation layer SH2 may be greater than the thermal expansion coefficient of the first sub-thermal insulation layer SH1. Specifically, the first sub-thermal insulation layer SH1 and the second sub-thermal insulation layer SH2 may include different materials, wherein the thermal expansion coefficient of the material of the second sub-thermal insulation layer SH2 may be greater than the thermal expansion coefficient of the material of the first sub-thermal insulation layer SH1. By making the thermal expansion coefficient of the second sub-thermal insulation layer SH2 covering the thermistor TH greater than the thermal expansion coefficient of the first sub-thermal insulation layer SH1, the possibility of the thermistor TH being damaged during thermal expansion can be reduced.
本實施例中島狀部分IP上設置有熱絕緣層HIL的特徵可應用到本揭露各實施例與變化實施例中。此外,可撓曲感測器FD3對應於開口區域OPR的結構可參考圖3所示結構或本揭露其他實施例或變化實施例的結構,本揭露並不以此為限。The feature of the thermal insulation layer HIL disposed on the island portion IP in this embodiment can be applied to each embodiment and variant embodiment of the present disclosure. In addition, the structure of the flexible sensor FD3 corresponding to the opening region OPR can refer to the structure shown in FIG. 3 or the structure of other embodiments or variant embodiments of the present disclosure, and the present disclosure is not limited thereto.
請參考圖10,圖10為本揭露第五實施例的電子裝置的剖視示意圖。本實施例的電子裝置100可包括可撓曲感測器FD4。圖10示出了可撓曲感測器FD4對應於開口區域OPR的部分的結構,而其餘部分的結構可參考本揭露各實施例與變化實施例的內容。根據本實施例,可撓曲感測器FD4的可拉伸基板FS可對應於開口區域OPR設置。換言之,本實施例的可拉伸基板FS可為一連續膜層而不被圖案化。在此情形下,可拉伸基板FS對應到感測元件SE、光學元件OE等的部分可定義為島狀部分IP,可拉伸基板FS對應到連接線CW的部分可定義為橋狀部分BP,而可拉伸基板FS剩餘的部分可對應到開口區域OPR。Please refer to Figure 10, which is a cross-sectional schematic diagram of the electronic device of the fifth embodiment of the present disclosure. The
在本實施例中,有機絕緣層OIL可對應於開口區域OPR設置。具體來說,如圖10所示,有機絕緣層OIL可設置在可拉伸基板FS對應到開口區域OPR的一部分上。由於電路結構CS和連接線CW可不對應於開口區域OPR設置,有機絕緣層OIL可直接設置在可拉伸基板FS上。換言之,有機絕緣層OIL在開口區域OPR可直接接觸可拉伸基板FS。In this embodiment, the organic insulating layer OIL may be disposed corresponding to the opening region OPR. Specifically, as shown in FIG. 10 , the organic insulating layer OIL may be disposed on a portion of the stretchable substrate FS corresponding to the opening region OPR. Since the circuit structure CS and the connecting line CW may not be disposed corresponding to the opening region OPR, the organic insulating layer OIL may be directly disposed on the stretchable substrate FS. In other words, the organic insulating layer OIL may directly contact the stretchable substrate FS in the opening region OPR.
在本實施例中,支撐膜SUF對應於開口區域OPR的部分可包括至少一凹槽RS2。凹槽RS2可透過部分移除支撐膜SUF對應於開口區域OPR的部分所形成。在此情形下,支撐膜SUF對應到開口區域OPR的部分的厚度可小於支撐膜SUF對應到島狀部分IP的部分的厚度。例如,支撐膜SUF對應到開口區域OPR的部分可具有厚度T1,而支撐膜SUF對應到島狀部分IP的部分可具有厚度T2,其中厚度T1可小於厚度T2。透過上述設計,可改善可撓曲感測器FD4的可撓曲性。在一些實施例中,在形成凹槽RS2時可將支撐膜SUF對應於開口區域OPR的部分完全移除。在此情形下,凹槽RS2可暴露出可拉伸基板FS的表面,或是說支撐膜SUF可不對應於開口區域OPR設置。In the present embodiment, the portion of the supporting film SUF corresponding to the opening area OPR may include at least one groove RS2. The groove RS2 may be formed by partially removing the portion of the supporting film SUF corresponding to the opening area OPR. In this case, the thickness of the portion of the supporting film SUF corresponding to the opening area OPR may be smaller than the thickness of the portion of the supporting film SUF corresponding to the island portion IP. For example, the portion of the supporting film SUF corresponding to the opening area OPR may have a thickness T1, and the portion of the supporting film SUF corresponding to the island portion IP may have a thickness T2, wherein the thickness T1 may be smaller than the thickness T2. Through the above design, the flexibility of the flexible sensor FD4 can be improved. In some embodiments, the portion of the supporting film SUF corresponding to the opening area OPR may be completely removed when forming the groove RS2. In this case, the groove RS2 may expose the surface of the stretchable substrate FS, or in other words, the supporting film SUF may not be set corresponding to the opening region OPR.
需注意的是,本實施例的可撓曲感測器FD4對應於開口區域OPR的部分的結構設計可應用到本揭露各實施例與變化實施例中。此外,可撓曲感測器FD4對應於橋狀部分BP的結構可參考本揭露其他實施例或變化實施例的結構,本揭露並不以此為限。It should be noted that the structural design of the portion of the flexible sensor FD4 corresponding to the opening area OPR of this embodiment can be applied to each embodiment and variant embodiment of the present disclosure. In addition, the structure of the flexible sensor FD4 corresponding to the bridge portion BP can refer to the structure of other embodiments or variant embodiments of the present disclosure, and the present disclosure is not limited thereto.
請參考圖11,圖11為本揭露第六實施例的電子裝置的剖視示意圖。本實施例的電子裝置100可包括可撓曲感測器FD5。根據本實施例,可撓曲感測器FD5可包括一黏著層ADH,設置在可拉伸基板FS與支撐膜SUF之間。黏著層ADH可用於將支撐膜SUF貼附到可拉伸基板FS。黏著層ADH可包括任何適合的黏著材料。在本實施例中,黏著層ADH可對應於可拉伸基板FS設置,即可對應於可拉伸基板FS的島狀部分IP和橋狀部分BP設置。黏著層ADH可為圖案化膜層,其中黏著層ADH的圖案可與可拉伸基板FS的圖案相同,但不以此為限。例如,本實施例的可拉伸基板FS可被圖案化而不對應於開口區域OPR設置(可參考圖2所示的可拉伸基板FS),而對應於可拉伸基板FS設置的黏著層ADH可不對應於開口區域OPR設置。例如,黏著層ADH可包括對應於開口區域OPR的開口OP4,但不以此為限。此外,本實施例的支撐膜SUF可例如為一連續膜層,即支撐膜SUF可對於可拉伸基板FS和開口區域OPR設置,但不以此為限。Please refer to Figure 11, which is a cross-sectional schematic diagram of the electronic device of the sixth embodiment of the present disclosure. The
此外,在本實施例中,電路結構CS中的絕緣層(例如絕緣層IL1、絕緣層IL2和絕緣層IL3)可設置在可拉伸基板FS的橋狀部分BP上,即電路結構CS中的絕緣層對應到橋狀部分BP的部分可不被移除,但不以此為限。在此情形下,設置在可拉伸基板FS的橋狀部分BP上的連接線CW可不直接接觸可拉伸基板FS。在一些實施例中,可撓曲感測器FD5對應到橋狀部分BP的部分的結構可為圖2所示結構。In addition, in the present embodiment, the insulating layer (e.g., insulating layer IL1, insulating layer IL2, and insulating layer IL3) in the circuit structure CS may be disposed on the bridge-shaped portion BP of the stretchable substrate FS, that is, the portion of the insulating layer in the circuit structure CS corresponding to the bridge-shaped portion BP may not be removed, but is not limited thereto. In this case, the connection line CW disposed on the bridge-shaped portion BP of the stretchable substrate FS may not directly contact the stretchable substrate FS. In some embodiments, the structure of the portion of the flexible sensor FD5 corresponding to the bridge-shaped portion BP may be the structure shown in FIG. 2 .
請參考圖12,圖12為本揭露第六實施例的一變化實施例的電子裝置的剖視示意圖。圖12所示結構與圖11所示結構主要的差異之一在於支撐層SUF和黏著層ADH的結構設計。在本變化實施例中,可撓曲感測器FD5的黏著層ADH可為圖案化膜層,其中黏著層ADH可對應於島狀部分IP設置而不對應於橋狀部分BP設置。換言之,黏著層ADH可對應於部分的可拉伸基板FS設置。在此情形下,黏著層ADH可包括複數個部分P1,分別對應到一個島狀部分IP,其中該些部分P1可為獨立的且彼此分隔開的。部分P1的圖案可大致上與島狀部分IP的圖案相同,但不以此為限。Please refer to Figure 12, which is a cross-sectional schematic diagram of an electronic device of a variant embodiment of the sixth embodiment of the present disclosure. One of the main differences between the structure shown in Figure 12 and the structure shown in Figure 11 lies in the structural design of the support layer SUF and the adhesive layer ADH. In this variant embodiment, the adhesive layer ADH of the flexible sensor FD5 may be a patterned film layer, wherein the adhesive layer ADH may be arranged corresponding to the island portion IP but not corresponding to the bridge portion BP. In other words, the adhesive layer ADH may be arranged corresponding to a portion of the stretchable substrate FS. In this case, the adhesive layer ADH may include a plurality of portions P1, each corresponding to an island portion IP, wherein the portions P1 may be independent and separated from each other. The pattern of the portion P1 may be substantially the same as the pattern of the island portion IP, but is not limited thereto.
在本變化實施例中,支撐膜SUF可為對應於可拉伸基板FS的島狀部分IP設置的圖案化膜層。具體來說,支撐膜SUF可不對應於開口區域OPR和橋狀部分BP設置。在此情形下,支撐膜SUF可包括複數個部分P2,分別對應到一個島狀部分IP,其中該些部分P2可為獨立的且彼此分隔開的。在本變化實施例中,黏著層ADH的一個部分P1可對應到支撐膜SUF的一個部分P2。此外,黏著層ADH的部分P1可例如與支撐膜SUF的部分P2具有相同的圖案,例如島狀部分IP的圖案,但不以此為限。In this variant embodiment, the supporting film SUF may be a patterned film layer provided corresponding to the island portion IP of the stretchable substrate FS. Specifically, the supporting film SUF may not be provided corresponding to the opening area OPR and the bridge-shaped portion BP. In this case, the supporting film SUF may include a plurality of portions P2, each corresponding to an island portion IP, wherein the portions P2 may be independent and separated from each other. In this variant embodiment, a portion P1 of the adhesive layer ADH may correspond to a portion P2 of the supporting film SUF. In addition, the portion P1 of the adhesive layer ADH may, for example, have the same pattern as the portion P2 of the supporting film SUF, such as the pattern of the island portion IP, but is not limited thereto.
上述可撓曲感測器FD5包括黏著層ADH的特徵可應用到本揭露各實施例與變化實施例中。The feature of the above-mentioned flexible sensor FD5 including the adhesive layer ADH can be applied to each embodiment and variant embodiment of the present disclosure.
請參考圖13,圖13為本揭露第七實施例的電子裝置的剖視示意圖。本實施例的電子裝置100可包括可撓曲感測器FD6。根據本實施例,可撓曲感測器FD6可包括一可拉伸支撐膜SSF,設置在光學元件層OEL上。具體來說,可拉伸支撐膜SSF可為設置在光學元件層OEL上的一連續膜層,但不以此為限。可拉伸支撐膜SSF可包括任何適合的可撓曲材料。可拉伸支撐膜SSF的材料可參考支撐膜SUF的材料,即可拉伸基板FS的材料,但不以此為限。在一些實施例中,可拉伸支撐膜SSF可與支撐膜SUF包括相同材料。在一些實施例中,可拉伸支撐膜SSF的材料可與支撐膜SUF的材料不同。Please refer to Figure 13, which is a cross-sectional schematic diagram of the electronic device of the seventh embodiment of the present disclosure. The
在本實施例中,可撓曲感測器FD6的支撐膜SUF和黏著層ADH可對應於可拉伸基板FS和開口區域OPR設置,但不以此為限。即,本實施例的支撐膜SUF和黏著層ADH可為連續膜層。在一些實施例中,可撓曲感測器FD6的支撐膜SUF和黏著層ADH的結構可參考圖11或圖12所示結構。In this embodiment, the support film SUF and the adhesive layer ADH of the flexible sensor FD6 may be arranged corresponding to the stretchable substrate FS and the opening region OPR, but the present invention is not limited thereto. That is, the support film SUF and the adhesive layer ADH of this embodiment may be continuous film layers. In some embodiments, the structure of the support film SUF and the adhesive layer ADH of the flexible sensor FD6 may refer to the structure shown in FIG. 11 or FIG. 12 .
需注意的是,雖然圖中未示出,可撓曲感測器FD6還可包括對應於開口區域OPR設置的高分子材料(例如可拉伸高分子材料)。具體來說,高分子材料可填充於開口區域OPR中。如此,可改善可撓曲感測器FD6的可拉伸性,或可改善可撓曲感測器FD6的穩定性。It should be noted that, although not shown in the figure, the flexible sensor FD6 may also include a polymer material (e.g., a stretchable polymer material) disposed corresponding to the opening region OPR. Specifically, the polymer material may be filled in the opening region OPR. In this way, the stretchability of the flexible sensor FD6 may be improved, or the stability of the flexible sensor FD6 may be improved.
在本實施例中,光學元件層OEL可為一連續膜層,但不以此為限。具體來說,相較於上述實施例的光學元件層OEL,本實施例的光學元件層OEL可不被圖案化而形成彼此分隔開的複數個光學元件(圖未標)。在此情形下,對應於不同島狀部分IP設置的光學元件所包括的元件和膜層(例如上述的非紅外線截止濾光片CFR、抗反射層ARF和絕緣層IN)可彼此相連而呈連續結構。In this embodiment, the optical element layer OEL may be a continuous film layer, but is not limited thereto. Specifically, compared to the optical element layer OEL in the above-mentioned embodiment, the optical element layer OEL in this embodiment may not be patterned to form a plurality of optical elements separated from each other (not shown). In this case, the elements and film layers (such as the above-mentioned non-infrared cutoff filter CFR, anti-reflection layer ARF and insulation layer IN) included in the optical elements arranged corresponding to different island portions IP may be connected to each other to form a continuous structure.
本實施例中可撓曲感測器FD6包括可拉伸支撐膜SSF的特徵可應用到本揭露各實施例與變化實施例中。The feature of the flexible sensor FD6 in this embodiment including the stretchable supporting film SSF can be applied to each embodiment and modified embodiment of the present disclosure.
以下將詳述本揭露的可撓曲感測器的製造方法。The manufacturing method of the flexible sensor disclosed in the present invention will be described in detail below.
請參考圖14到圖17,圖14到圖17為本揭露第八實施例的電子裝置的製造流程圖。本實施例的電子裝置的製造方法可應用到上述各實施例與變化實施例的可撓曲感測器。根據本實施例,電子裝置的製造方法可包括以下步驟:Please refer to FIG. 14 to FIG. 17, which are flowcharts of manufacturing an electronic device according to the eighth embodiment of the present disclosure. The manufacturing method of the electronic device according to this embodiment can be applied to the flexible sensors of the above-mentioned embodiments and modified embodiments. According to this embodiment, the manufacturing method of the electronic device may include the following steps:
S102:提供可拉伸基板,並在可拉伸基板上設置電路結構;S102: providing a stretchable substrate, and setting a circuit structure on the stretchable substrate;
S104:在可拉伸基板上設置犧牲層和感測元件;S104: Disposing a sacrificial layer and a sensing element on the stretchable substrate;
S106:在感測元件上設置保護層;S106: Providing a protective layer on the sensing element;
S108:將支撐膜設置在可拉伸基板相反於電路結構的一側;S108: placing a supporting film on a side of the stretchable substrate opposite to the circuit structure;
S110:移除保護層和犧牲層;以及S110: removing the protective layer and the sacrificial layer; and
S112:在感測元件上設置光學元件。S112: Arrange an optical element on the sensing element.
以下將詳述各步驟細節。The following will describe each step in detail.
如圖14所示,本實施例的電子裝置的製造方法首先可包括步驟S102,提供可拉伸基板FS,並在可拉伸基板FS上設置電路結構CS。可拉伸基板FS和電路結構CS的結構可參考上文,故不再贅述。在一些實施例中,在可拉伸基板FS上設置電路結構CS前可先對可拉伸基板FS進行一圖案化製程,藉此移除可拉伸基板FS對應於開口區域(即上述的開口區域OPR)的一部分,進而形成島狀部分IP和橋狀部分BP。在此情形下,可拉伸基板FS可具有圖3所示結構。在一些實施例中,可先在可拉伸基板FS上設置電路結構CS,而後同時對可拉伸基板FS和電路結構CS進行一圖案化製程。例如,可在同一圖案化製程中移除可拉伸基板FS和電路結構CS對應到開口區域的一部分。在一些實施例中,可拉伸基板FS可不被圖案化,或是說可拉伸基板FS對應於開口區域的部分可不被移除,如上圖10所示。As shown in FIG. 14 , the manufacturing method of the electronic device of the present embodiment may first include step S102, providing a stretchable substrate FS, and setting a circuit structure CS on the stretchable substrate FS. The structures of the stretchable substrate FS and the circuit structure CS can be referred to above, so they will not be described in detail. In some embodiments, before setting the circuit structure CS on the stretchable substrate FS, the stretchable substrate FS may be subjected to a patterning process to remove a portion of the stretchable substrate FS corresponding to the opening area (i.e., the above-mentioned opening area OPR), thereby forming an island portion IP and a bridge portion BP. In this case, the stretchable substrate FS may have the structure shown in FIG. 3 . In some embodiments, the circuit structure CS may be first set on the stretchable substrate FS, and then the stretchable substrate FS and the circuit structure CS may be subjected to a patterning process at the same time. For example, the stretchable substrate FS and a portion of the circuit structure CS corresponding to the opening area may be removed in the same patterning process. In some embodiments, the stretchable substrate FS may not be patterned, or the portion of the stretchable substrate FS corresponding to the opening area may not be removed, as shown in FIG. 10 above.
在形成電路結構CS時,可同時形成連接線CW。連接線CW可例如與電路結構CS中的導電層位於同層,或是說由電路結構CS中的導電層所形成,但不以此為限。例如,如圖14所示,連接線CW1(例如上述的掃描線SL)可由導電層M1所形成,而連接線CW2(例如上述的數據線DL) 可由導電層M2所形成。連接線CW的位置設置可根據可拉伸基板FS的橋狀部分BP的位置而定。在一些實施例中,如圖14所示,電路結構CS中的絕緣層(例如絕緣層IL1、絕緣層IL2和絕緣層IL3)對應到橋狀部分BP的部分可不被移除,其亦可參考圖11所示結構。在一些實施例中,電路結構CS中的絕緣層對應到橋狀部分BP的部分可被移除,除了設置在連接線CW1與連接線CW2之間的絕緣層IL3,其可參考圖2所示結構。此外,雖然圖未示出,電路結構CS對應到開口區域的一部分可透過一圖案化製程而被移除,如圖3所示。When forming the circuit structure CS, the connection line CW may be formed at the same time. The connection line CW may be, for example, located in the same layer as the conductive layer in the circuit structure CS, or may be formed by the conductive layer in the circuit structure CS, but is not limited thereto. For example, as shown in FIG. 14 , the connection line CW1 (e.g., the scanning line SL described above) may be formed by the conductive layer M1, and the connection line CW2 (e.g., the data line DL described above) may be formed by the conductive layer M2. The position of the connection line CW may be determined according to the position of the bridge-shaped portion BP of the stretchable substrate FS. In some embodiments, as shown in FIG. 14, the portion of the insulating layer (e.g., insulating layer IL1, insulating layer IL2, and insulating layer IL3) in the circuit structure CS corresponding to the bridge portion BP may not be removed, which may also refer to the structure shown in FIG. 11. In some embodiments, the portion of the insulating layer in the circuit structure CS corresponding to the bridge portion BP may be removed, except for the insulating layer IL3 disposed between the connection line CW1 and the connection line CW2, which may refer to the structure shown in FIG. 2. In addition, although not shown in the figure, a portion of the circuit structure CS corresponding to the opening area may be removed through a patterning process, as shown in FIG. 3.
在一些實施例中,在形成電路結構CS之後,還可在電路結構CS中形成凹槽RS。凹槽RS的結構可參考上文,故不再贅述。在一些實施例中,在形成電路結構CS之後,還可在電路結構CS上設置有機絕緣層OIL,其中有機絕緣層OIL可填入凹槽RS以形成防斷裂結構AC。有機絕緣層OIL的結構可參考上文,故不再贅述。In some embodiments, after forming the circuit structure CS, a groove RS may be formed in the circuit structure CS. The structure of the groove RS may refer to the above, so it is not repeated. In some embodiments, after forming the circuit structure CS, an organic insulating layer OIL may be provided on the circuit structure CS, wherein the organic insulating layer OIL may fill the groove RS to form the anti-crack structure AC. The structure of the organic insulating layer OIL may refer to the above, so it is not repeated.
接著,可進行步驟S104,在可拉伸基板FS上設置犧牲層SAC和感測元件SE。詳言之,如圖14所示,在形成有機絕緣層OIL之後,可在有機絕緣層OIL上設置導電層M3,藉此形成接觸件CT和偏壓電極BE。之後,可在有機絕緣層OIL上設置犧牲層SAC。犧牲層SAC可覆蓋導電層M3。接著,可在對應於可拉伸基板FS的島狀部分IP的位置設置感測元件SE。一個島狀部分IP上可設置有一個或多個感測元件SE。感測元件SE可電連接到偏壓電極BE和接觸件CT。具體來說,在設置感測元件SE之前,可先在犧牲層SAC中形成穿孔V2,其中穿孔V2可暴露出偏壓電極BE和接觸件CT,而感測元件SE(例如感測元件SE的絞鍊臂HG)可延伸進入穿孔V2並接觸偏壓電極BE和接觸件CT。感測元件SE的結構可參考上文,故不再贅述。Next, step S104 may be performed to arrange a sacrificial layer SAC and a sensing element SE on the stretchable substrate FS. In detail, as shown in FIG14 , after forming the organic insulating layer OIL, a conductive layer M3 may be arranged on the organic insulating layer OIL, thereby forming a contact CT and a bias electrode BE. Thereafter, a sacrificial layer SAC may be arranged on the organic insulating layer OIL. The sacrificial layer SAC may cover the conductive layer M3. Next, a sensing element SE may be arranged at a position corresponding to the island portion IP of the stretchable substrate FS. One or more sensing elements SE may be arranged on one island portion IP. The sensing element SE may be electrically connected to the bias electrode BE and the contact CT. Specifically, before the sensing element SE is provided, a through hole V2 may be formed in the sacrificial layer SAC, wherein the through hole V2 may expose the bias electrode BE and the contact CT, and the sensing element SE (e.g., the hinge arm HG of the sensing element SE) may extend into the through hole V2 and contact the bias electrode BE and the contact CT. The structure of the sensing element SE may be referred to above, so it will not be described in detail.
接著,可進行步驟S106,在感測元件SE上設置保護層PL。具體來說,在形成感測元件SE之後,可在犧牲層SAC上設置保護層PL,其中保護層PL可覆蓋感測元件SE。保護層PL可包括任何適合的絕緣材料。Next, step S106 may be performed to dispose a protection layer PL on the sensing element SE. Specifically, after forming the sensing element SE, the protection layer PL may be disposed on the sacrificial layer SAC, wherein the protection layer PL may cover the sensing element SE. The protection layer PL may include any suitable insulating material.
接著,可進行步驟S108,將支撐膜SUF設置在可拉伸基板FS相反於電路結構CS的一側。具體來說,如圖15所示,在形成保護層PL之後,可將圖14所示結構翻轉,並將支撐膜SUF貼附到可拉伸基板FS。在本實施例中,支撐膜SUF可例如透過黏著層ADH貼附到可拉伸基板FS,但不以此為限。在一些實施例中,支撐膜SUF與可拉伸基板FS之間可不包括黏著層ADH。黏著層ADH和支撐膜SUF的結構可參考上文,故不再贅述。在本實施例中,藉由設置覆蓋感測元件SE的保護層PL,可降低感測元件SE在貼附支撐膜SUF的製程中受到損壞的可能性。Next, step S108 may be performed to place the supporting film SUF on the side of the stretchable substrate FS opposite to the circuit structure CS. Specifically, as shown in FIG15 , after the protective layer PL is formed, the structure shown in FIG14 may be turned over, and the supporting film SUF may be attached to the stretchable substrate FS. In the present embodiment, the supporting film SUF may be attached to the stretchable substrate FS, for example, through an adhesive layer ADH, but is not limited thereto. In some embodiments, the adhesive layer ADH may not be included between the supporting film SUF and the stretchable substrate FS. The structures of the adhesive layer ADH and the supporting film SUF may refer to the above, so they will not be described in detail. In this embodiment, by providing the protection layer PL covering the sensing element SE, the possibility of the sensing element SE being damaged during the process of attaching the supporting film SUF can be reduced.
之後,可進行步驟S110,移除保護層PL和犧牲層SAC。具體來說,將支撐膜SUF貼附到可拉伸基板FS之後,可將圖15所示結構翻轉,並移除保護層PL。在移除保護層之後PL,可接著移除犧牲層SAC。例如,可透過蝕刻移除犧牲層SAC,但不以此為限。在移除犧牲層SAC之後,可暴露出感測元件SE。Afterwards, step S110 may be performed to remove the protective layer PL and the sacrificial layer SAC. Specifically, after the support film SUF is attached to the stretchable substrate FS, the structure shown in FIG. 15 may be flipped over and the protective layer PL may be removed. After removing the protective layer PL, the sacrificial layer SAC may be removed. For example, the sacrificial layer SAC may be removed by etching, but is not limited thereto. After removing the sacrificial layer SAC, the sensing element SE may be exposed.
接著,可進行步驟S112,在感測元件SE上設置光學元件OE。具體來說,可先在一載板CR1上形成光學元件OE,再將光學元件OE轉移到感測元件SE上。載板CR1例如包括玻璃板,但不以此為限。詳言之,如圖17所示,可先在載板CR1上形成絕緣層IN,在絕緣層IN上形成抗反射層ARF,在抗反射層ARF上形成非紅外線截止濾光片CFR,並在非紅外線截止濾光片CFR上形成另一抗反射層ARF,藉此形成光學元件OE。非紅外線截止濾光片CFR可以突出部PP1遠離載板CR1的方式設置在抗反射層ARF上。需注意的是,雖然圖17示出了多個光學元件OE獨立地設置在載板CR1上的結構,但本實施例並不以此為限。在一些實施例中,不同的光學元件OE所包括的元件和膜層可為彼此相連的。Next, step S112 may be performed to arrange the optical element OE on the sensing element SE. Specifically, the optical element OE may be first formed on a carrier CR1, and then the optical element OE may be transferred to the sensing element SE. The carrier CR1 may include, for example, a glass plate, but is not limited thereto. Specifically, as shown in FIG. 17 , an insulating layer IN may be first formed on the carrier CR1, an anti-reflection layer ARF may be formed on the insulating layer IN, a non-infrared cutoff filter CFR may be formed on the anti-reflection layer ARF, and another anti-reflection layer ARF may be formed on the non-infrared cutoff filter CFR, thereby forming the optical element OE. The non-infrared cutoff filter CFR may be arranged on the anti-reflection layer ARF in such a way that the protrusion PP1 is away from the carrier CR1. It should be noted that, although FIG17 shows a structure in which multiple optical elements OE are independently disposed on the carrier CR1, the present embodiment is not limited thereto. In some embodiments, the elements and film layers included in different optical elements OE may be connected to each other.
在載板CR1上形成光學元件OE後,可將光學元件OE以對位接合的方式設置在感測元件SE上。具體來說,可在有機絕緣層OIL上形成密封金屬層SML1和設置在密封金屬層SML1上的密封材料層SSL1,並在非紅外線截止濾光片CFR的突出部PP1上形成密封金屬層SML2和密封材料層SSL2。接著,可使密封材料層SSL1對齊於密封材料層SSL2,並將密封材料層SSL2接合到密封材料層SSL1。藉此將光學元件OE設置在感測元件SE上。之後,可移除載板CR1,藉此形成電子裝置。After forming the optical element OE on the carrier CR1, the optical element OE can be set on the sensing element SE in an aligned bonding manner. Specifically, a sealing metal layer SML1 and a sealing material layer SSL1 set on the sealing metal layer SML1 can be formed on the organic insulating layer OIL, and a sealing metal layer SML2 and a sealing material layer SSL2 can be formed on the protrusion PP1 of the non-infrared cut-off filter CFR. Then, the sealing material layer SSL1 can be aligned with the sealing material layer SSL2, and the sealing material layer SSL2 can be bonded to the sealing material layer SSL1. The optical element OE is thereby set on the sensing element SE. Thereafter, the carrier CR1 can be removed, thereby forming an electronic device.
請參考圖18,圖18為本揭露第八實施例的一變化實施例的電子裝置的剖視示意圖。根據本變化實施例,電子裝置的製造方法還可包括在載板CR1上和有機絕緣層OIL上設置對齊圖案。具體來說,在將光學元件OE以對位接合的方式設置在感測元件SE上的步驟之前,可在有機絕緣層OIL上設置對齊圖案ALP1,並在載板CR1上設置對齊圖案ALP2。對齊圖案ALP1和對齊圖案ALP2可協助使光學元件OE設置在預定設置位置。詳言之,可先根據光學元件OE的預定設置位置決定對齊圖案ALP1和對齊圖案ALP2的設置位置,而在設置光學元件OE的步驟中,可透過使載板CR1上的對齊圖案ALP2對齊於有機絕緣層OIL上的對齊圖案ALP1的方式將光學元件OE設置在感測元件SE上。如此,可降低光學元件OE的接合誤差。對齊圖案ALP1和對齊圖案ALP2可包括任何適合的絕緣材料。需注意的是,對齊圖案ALP1和對齊圖案ALP2的設置位置並不以圖18所示為限。在一些實施例中,對齊圖案ALP1和對齊圖案ALP2可對應於島狀部分IP設置,或是說對應於感測元件SE的設置區域設置。Please refer to FIG. 18 , which is a cross-sectional schematic diagram of an electronic device of a variation of the eighth embodiment of the present disclosure. According to this variation, the method for manufacturing the electronic device may further include setting an alignment pattern on the carrier CR1 and on the organic insulating layer OIL. Specifically, before the step of setting the optical element OE on the sensing element SE in an aligned bonding manner, an alignment pattern ALP1 may be set on the organic insulating layer OIL, and an alignment pattern ALP2 may be set on the carrier CR1. The alignment pattern ALP1 and the alignment pattern ALP2 may help to set the optical element OE at a predetermined setting position. In detail, the placement positions of the alignment pattern ALP1 and the alignment pattern ALP2 can be determined based on the predetermined placement position of the optical element OE, and in the step of placing the optical element OE, the optical element OE can be placed on the sensing element SE by aligning the alignment pattern ALP2 on the carrier CR1 with the alignment pattern ALP1 on the organic insulating layer OIL. In this way, the bonding error of the optical element OE can be reduced. The alignment pattern ALP1 and the alignment pattern ALP2 can include any suitable insulating material. It should be noted that the placement positions of the alignment pattern ALP1 and the alignment pattern ALP2 are not limited to those shown in FIG. 18 . In some embodiments, the alignment pattern ALP1 and the alignment pattern ALP2 may be arranged corresponding to the island portion IP, or in other words, may be arranged corresponding to the arrangement area of the sensing element SE.
請參考圖19到圖21,圖19到圖21為本揭露第九實施例的電子裝置的製造流程圖。本實施例的電子裝置的製造方法可應用到上述各實施例與變化實施例的可撓曲感測器。根據本實施例,電子裝置的製造方法可包括以下步驟:Please refer to FIG. 19 to FIG. 21, which are flowcharts of manufacturing an electronic device according to the ninth embodiment of the present disclosure. The manufacturing method of the electronic device according to this embodiment can be applied to the flexible sensors of the above-mentioned embodiments and modified embodiments. According to this embodiment, the manufacturing method of the electronic device may include the following steps:
S102:提供可拉伸基板,並在可拉伸基板上設置電路結構;S102: providing a stretchable substrate, and setting a circuit structure on the stretchable substrate;
S104:在可拉伸基板上設置犧牲層和感測元件;S104: Disposing a sacrificial layer and a sensing element on the stretchable substrate;
S106:在感測元件上設置保護層;S106: Providing a protective layer on the sensing element;
S108:將支撐膜設置在可拉伸基板相反於電路結構的一側;S108: placing a supporting film on a side of the stretchable substrate opposite to the circuit structure;
S109:圖案化支撐膜和可拉伸基板;S109: Patterned support films and stretchable substrates;
S110:移除保護層和犧牲層S110: Remove the protective and sacrificial layers
S112:在感測元件上設置光學元件;以及S112: Arranging an optical element on the sensing element; and
S113:在光學元件上設置玻璃層。S113: Setting a glass layer on the optical element.
以下將詳述各步驟細節。在本實施例的電子裝置的製造方法中,步驟S102到步驟S108的內容可參考上文,故不再贅述。The details of each step will be described in detail below. In the manufacturing method of the electronic device of this embodiment, the contents of step S102 to step S108 can be referred to above, so they will not be described in detail.
本實施例的電子裝置的製造方法還可包括步驟S109,圖案化支撐膜SUF和可拉伸基板FS。具體來說,如圖19所示,在將支撐膜SUF貼附到可拉伸基板FS(例如透過黏著層ADH)後,可對支撐膜SUF和/或可拉伸基板FS進行一圖案化製程,以移除支撐膜SUF和/或可拉伸基板FS對應於開口區域OPR的一部分。支撐膜SUF和/或可拉伸基板FS的圖案化製程可例如包括雷射蝕刻、濕式蝕刻或其他適合的製程。黏著層ADH可在支撐膜SUF和/或可拉伸基板FS的圖案化製程中被圖案化。需注意的是,在一些實施例中,可拉伸基板FS可不被圖案化,或是說可拉伸基板FS對應到開口區域OPR的一部分可不被移除。此外,雖然圖中未示出,在支撐膜SUF的圖案化製程中,支撐膜SUF對應到橋狀部分BP的部分可被移除,如圖2所示,但不以此為限。The manufacturing method of the electronic device of the present embodiment may further include step S109, patterning the supporting film SUF and the stretchable substrate FS. Specifically, as shown in FIG19 , after the supporting film SUF is attached to the stretchable substrate FS (for example, through the adhesive layer ADH), a patterning process may be performed on the supporting film SUF and/or the stretchable substrate FS to remove a portion of the supporting film SUF and/or the stretchable substrate FS corresponding to the opening area OPR. The patterning process of the supporting film SUF and/or the stretchable substrate FS may, for example, include laser etching, wet etching or other suitable processes. The adhesive layer ADH may be patterned in the patterning process of the supporting film SUF and/or the stretchable substrate FS. It should be noted that in some embodiments, the stretchable substrate FS may not be patterned, or a portion of the stretchable substrate FS corresponding to the opening region OPR may not be removed. In addition, although not shown in the figure, during the patterning process of the support film SUF, the portion of the support film SUF corresponding to the bridge portion BP may be removed, as shown in FIG. 2 , but not limited thereto.
在完成支撐膜SUF和/或可拉伸基板FS的圖案化製程後,可接著進行步驟S110和步驟S112,其內容可參考上文,故不再贅述。在完成步驟S112之後,可形成圖20所示結構。After the patterning process of the support film SUF and/or the stretchable substrate FS is completed, step S110 and step S112 may be performed, and the contents thereof may be referred to above, so they will not be described in detail. After completing step S112, the structure shown in FIG. 20 may be formed.
本實施例的電子裝置的製造方法還可包括步驟S113,在光學元件OE上設置玻璃層UTG。具體來說,如圖21所示,在設置光學元件OE之後,可在光學元件OE上設置玻璃層UTG,藉此形成電子裝置。玻璃層UTG的特徵可參考上文,故不再贅述。在一些實施例中,在設置光學元件OE之後,可在光學元件OE上設置可拉伸支撐膜SSF而非玻璃層UTG,如圖13所示。在一些實施例中,雖然圖未示出,在光學元件OE上設置玻璃層UTG或可拉伸支撐膜SSF之後,還可對玻璃層UTG或可拉伸支撐膜SSF進行一圖案化製程,其中圖案化的玻璃層UTG或可拉伸支撐膜SSF可對應於島狀部分IP設置。The manufacturing method of the electronic device of this embodiment may further include step S113, disposing a glass layer UTG on the optical element OE. Specifically, as shown in FIG21 , after disposing the optical element OE, a glass layer UTG may be disposed on the optical element OE to form an electronic device. The features of the glass layer UTG can be referred to above, so they are not repeated here. In some embodiments, after disposing the optical element OE, a stretchable support film SSF may be disposed on the optical element OE instead of the glass layer UTG, as shown in FIG13 . In some embodiments, although not shown in the figure, after the glass layer UTG or the stretchable supporting film SSF is set on the optical element OE, a patterning process may be performed on the glass layer UTG or the stretchable supporting film SSF, wherein the patterned glass layer UTG or the stretchable supporting film SSF may be set corresponding to the island portion IP.
綜上所述,本揭露提供了一種可撓曲感測器,其包括可拉伸基板和設置在可拉伸基板上的感測元件。可拉伸基板包括島狀部分和連接於島狀部分之間的橋狀部分,感測元件可對應於島狀部分設置。本揭露的可撓曲感測器可具有良好的可撓曲性,進而增加可撓曲感測器的應用情境。 以上所述僅為本揭露之實施例,凡依本揭露申請專利範圍所做之均等變化與修飾,皆應屬本揭露之涵蓋範圍。 In summary, the present disclosure provides a flexible sensor, which includes a stretchable substrate and a sensing element disposed on the stretchable substrate. The stretchable substrate includes an island portion and a bridge portion connected between the island portions, and the sensing element can be disposed corresponding to the island portion. The flexible sensor disclosed in the present disclosure can have good flexibility, thereby increasing the application scenarios of the flexible sensor. The above is only an embodiment of the present disclosure, and all equal changes and modifications made according to the scope of the patent application of the present disclosure should fall within the scope of the present disclosure.
100:電子裝置 AB:吸收器 AC:防斷裂結構 ADH:黏著層 ALP1,ALP2:對齊圖案 ARF:抗反射層 BE:偏壓電極 BL:偏壓線 BP:橋狀部分 CFR:非紅外線截止濾光片 CR:通道區 CR1:載板 CS:電路結構 CT:接觸件 CW,CW1,CW2,CW3:連接線 DL:數據線 DOE:汲極電極 DR:汲極區 DU:驅動單元 EE,EE1,EE2,EE3,EE4,EE5,EE6:邊緣 EP1,EP2:延伸部 FD,FD1,FD2,FD3,FD4,FD5,FD6:可撓曲感測器 FP:固定柱 FS:可拉伸基板 GE:閘極電極 GP:間隙 HG:絞鍊臂 HIL:熱絕緣層 HP1:水平部 IF:介面 IL1,IL2,IL3,IN:絕緣層 IP:島狀部分 L1:第一長度 L2:第二長度 M1,M2,M3:導電層 OE:光學元件 OEL:光學元件層 OIL:有機絕緣層 OP1,OP2,OP3,OP4:開口 OPR:開口區域 P1,P2:部分 PL:保護層 PP1:突出部 RS,RS2:凹槽 S1,S2:表面 SAC:犧牲層 SC:子電路結構 SE:感測元件 SEL:密封元件 SEP:感測像素 SH1:第一子熱絕緣層 SH2:第二子熱絕緣層 SL:掃描線 SM:半導體層 SML1,SML2:密封金屬層 SOE:源極電極 SP:空間 SPE:支撐間隔體 SR:源極區 SSF:可拉伸支撐膜 SSL1,SSL2:密封材料層 SUF:支撐膜 T1,T2:厚度 TH:熱敏電阻 UTG:玻璃層 V1,V2:穿孔 X,Y,Z:方向 A-A’,B-B’:切線 100: electronic device AB: absorber AC: anti-crack structure ADH: adhesive layer ALP1, ALP2: alignment pattern ARF: anti-reflection layer BE: bias electrode BL: bias line BP: bridge part CFR: non-infrared cut filter CR: channel region CR1: carrier CS: circuit structure CT: contact CW, CW1, CW2, CW3: connection line DL: data line DOE: drain electrode DR: drain region DU: drive unit EE, EE1, EE2, EE3, EE4, EE5, EE6: edge EP1, EP2: extension part FD,FD1,FD2,FD3,FD4,FD5,FD6:Flexible sensor FP:Fixed post FS:Stretchable substrate GE:Gate electrode GP:Gap HG:Hook arm HIL:Heat insulation layer HP1:Horizontal part IF:Interface IL1,IL2,IL3,IN:Insulation layer IP:Island part L1:First length L2:Second length M1,M2,M3:Conductive layer OE:Optical element OEL:Optical element layer OIL:Organic insulation layer OP1,OP2,OP3,OP4:Opening OPR:Opening area P1,P2:Part PL:Protective layer PP1:Protrusion RS,RS2:Groove S1, S2: surface SAC: sacrificial layer SC: sub-circuit structure SE: sensing element SEL: sealing element SEP: sensing pixel SH1: first sub-thermal insulation layer SH2: second sub-thermal insulation layer SL: scanning line SM: semiconductor layer SML1, SML2: sealing metal layer SOE: source electrode SP: space SPE: support spacer SR: source region SSF: stretchable support film SSL1, SSL2: sealing material layer SUF: support film T1, T2: thickness TH: thermistor UTG: glass layer V1, V2: perforation X, Y, Z: direction A-A’, B-B’: tangent
圖1為本揭露第一實施例的電子裝置的俯視示意圖。 圖2為本揭露第一實施例的電子裝置沿切線A-A’的剖視示意圖。 圖3為本揭露第一實施例的電子裝置沿切線B-B’的剖視示意圖。 圖4為本揭露第二實施例的電子裝置的俯視示意圖。 圖5為本揭露第二實施例的電子裝置的剖視示意圖。 圖6為本揭露第三實施例的電子裝置的剖視示意圖。 圖7為本揭露第三實施例的一變化實施例的電子裝置的俯視示意圖。 圖8為本揭露第四實施例的電子裝置的剖視示意圖。 圖9為本揭露第四實施例的一變化實施例的電子裝置的剖視示意圖。 圖10為本揭露第五實施例的電子裝置的剖視示意圖。 圖11為本揭露第六實施例的電子裝置的剖視示意圖。 圖12為本揭露第六實施例的一變化實施例的電子裝置的剖視示意圖。 圖13為本揭露第七實施例的電子裝置的剖視示意圖。 圖14、圖15、圖16、圖17為本揭露第八實施例的電子裝置的製造流程圖。 圖18為本揭露第八實施例的一變化實施例的電子裝置的剖視示意圖。 圖19、圖20、圖21為本揭露第九實施例的電子裝置的製造流程圖。 FIG. 1 is a schematic diagram of a top view of an electronic device of the first embodiment of the present disclosure. FIG. 2 is a schematic diagram of a cross-section of the electronic device of the first embodiment of the present disclosure along the tangent line A-A’. FIG. 3 is a schematic diagram of a cross-section of the electronic device of the first embodiment of the present disclosure along the tangent line B-B’. FIG. 4 is a schematic diagram of a top view of an electronic device of the second embodiment of the present disclosure. FIG. 5 is a schematic diagram of a cross-section of the electronic device of the second embodiment of the present disclosure. FIG. 6 is a schematic diagram of a cross-section of the electronic device of the third embodiment of the present disclosure. FIG. 7 is a schematic diagram of a top view of an electronic device of a variant embodiment of the third embodiment of the present disclosure. FIG. 8 is a schematic diagram of a cross-section of the electronic device of the fourth embodiment of the present disclosure. FIG. 9 is a schematic diagram of a cross-section of the electronic device of a variant embodiment of the fourth embodiment of the present disclosure. FIG. 10 is a schematic cross-sectional view of an electronic device of the fifth embodiment of the present disclosure. FIG. 11 is a schematic cross-sectional view of an electronic device of the sixth embodiment of the present disclosure. FIG. 12 is a schematic cross-sectional view of an electronic device of a modified embodiment of the sixth embodiment of the present disclosure. FIG. 13 is a schematic cross-sectional view of an electronic device of the seventh embodiment of the present disclosure. FIG. 14, FIG. 15, FIG. 16, and FIG. 17 are manufacturing flow charts of an electronic device of the eighth embodiment of the present disclosure. FIG. 18 is a schematic cross-sectional view of an electronic device of a modified embodiment of the eighth embodiment of the present disclosure. FIG. 19, FIG. 20, and FIG. 21 are manufacturing flow charts of an electronic device of the ninth embodiment of the present disclosure.
100:電子裝置 100: Electronic devices
AC:防斷裂結構 AC: Anti-fracture structure
BE:偏壓電極 BE: Bias electrode
BL:偏壓線 BL: Bias line
BP:橋狀部分 BP: Bridge-like part
CT:接觸件 CT: Contactor
CW:連接線 CW: Connecting cable
DL:數據線 DL: Data line
DU:驅動單元 DU: Drive Unit
EE,EE1,EE2,EE3,EE4,EE5,EE6:邊緣 EE,EE1,EE2,EE3,EE4,EE5,EE6: edge
FD:可撓曲感測器 FD:Flexible Detector
FS:可拉伸基板 FS: Stretchable substrate
IP:島狀部分 IP: Island part
L1:第一長度 L1: first length
L2:第二長度 L2: Second length
OIL:有機絕緣層 OIL: organic insulating layer
OP1:開口 OP1: Open mouth
OPR:開口區域 OPR: Opening region
RS:凹槽 RS: Groove
SE:感測元件 SE: Sensing element
SEL:密封元件 SEL: Sealing element
SL:掃描線 SL: Scan line
X,Y,Z:方向 X,Y,Z: Direction
A-A’,B-B’:切線 A-A’,B-B’: tangent
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