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TW202319475A - Resin composition comprising epoxy resin, inorganic filler material and elastomer - Google Patents

Resin composition comprising epoxy resin, inorganic filler material and elastomer Download PDF

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Publication number
TW202319475A
TW202319475A TW111132924A TW111132924A TW202319475A TW 202319475 A TW202319475 A TW 202319475A TW 111132924 A TW111132924 A TW 111132924A TW 111132924 A TW111132924 A TW 111132924A TW 202319475 A TW202319475 A TW 202319475A
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resin composition
resin
epoxy resin
mass
layer
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TW111132924A
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奥山英恵
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日商味之素股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/20Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/01Use of inorganic substances as compounding ingredients characterized by their specific function
    • C08K3/013Fillers, pigments or reinforcing additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L101/00Compositions of unspecified macromolecular compounds
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate
    • H05K1/0313Organic insulating material
    • H05K1/0353Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Materials Engineering (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Epoxy Resins (AREA)
  • Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)

Abstract

The present invention provides a resin composition, comprising (A) epoxy resin, (B) inorganic filler material and (C) elastomer, wherein the (A) epoxy resin comprises: (A-1) epoxy resin that contains epoxy group and has a structure with chelate forming ability.

Description

樹脂組成物resin composition

本發明關於一種樹脂組成物以及使用該樹脂組成物的硬化物、樹脂薄片、電路基板、半導體晶片封裝及半導體裝置。The present invention relates to a resin composition, a cured product using the resin composition, a resin sheet, a circuit board, a semiconductor chip package, and a semiconductor device.

近年來,智慧手機、平板型裝置等小型高功能電子設備的需求增大,隨之對此等小型電子設備所用的半導體晶片封裝用密封材料也要求進一步的高功能化。作為如此之密封材料,已知有使樹脂組成物硬化而形成的密封材料。另一方面,作為與密封材料不同的用途的技術,有專利文獻1及2的技術。 先前技術文獻 專利文獻 In recent years, the demand for small and high-function electronic devices such as smartphones and tablet devices has increased, and accordingly, sealing materials for semiconductor chip packages used in such small electronic devices have been required to be further enhanced in functionality. As such a sealing material, a sealing material formed by curing a resin composition is known. On the other hand, there are technologies in Patent Documents 1 and 2 as technologies for applications other than sealing materials. prior art literature patent documents

專利文獻1:日本特開2018-80221號公報 專利文獻2:日本特許第5491276號公報 Patent Document 1: Japanese Patent Laid-Open No. 2018-80221 Patent Document 2: Japanese Patent No. 5491276

發明所欲解決之課題The problem to be solved by the invention

為了絕緣性及密封性的提高等目的,用於密封材料的樹脂組成物一般包含無機填充材料。像如此包含無機填充材料的樹脂組成物的硬化物存在產生較大的翹曲的傾向。A resin composition used for a sealing material generally contains an inorganic filler for the purpose of improving insulation and sealing properties. The cured product of the resin composition containing the inorganic filler tends to be largely warped.

假設硬化物如預浸料般地包含纖維基材的情況下,可藉由纖維基材的作用來提高硬化物整體的剛性,或者縮小熱膨脹,故認為可抑制翹曲。但,密封材料通常不含纖維基材,故難以抑制翹曲。Assuming that the cured product contains the fiber base material like a prepreg, the rigidity of the entire cured product can be increased by the action of the fiber base material, or thermal expansion can be reduced, so it is considered that warpage can be suppressed. However, sealing materials generally do not contain a fibrous base material, so it is difficult to suppress warpage.

於是,本發明人嘗試了藉由降低樹脂組成物的硬化物的彈性率來抑制翹曲。具體來說,嘗試了藉由採用包含彈性體的樹脂組成物,降低其硬化物的彈性率,抑制翹曲。其結果是,能夠實現翹曲的抑制。但,包含彈性體的樹脂組成物的硬化物與導體層的密合性變差。Then, the present inventors attempted to suppress warpage by reducing the modulus of elasticity of the cured product of the resin composition. Specifically, attempts have been made to suppress warpage by reducing the modulus of elasticity of cured products by using resin compositions containing elastomers. As a result, suppression of warping can be achieved. However, the adhesiveness between the cured product of the resin composition containing the elastomer and the conductor layer deteriorates.

於是,本發明人進一步進行探討,嘗試了藉由與彈性體組合使用密合性賦予劑來改善密合性。但如果使用密合性賦予劑,雖然密合性提高,但翹曲增大。因此,現有的密封材料難以同時實現翹曲的抑制及密合性的提升。Then, the present inventors further studied and attempted to improve the adhesiveness by using an adhesiveness-imparting agent in combination with an elastomer. However, if an adhesiveness-imparting agent is used, although adhesiveness improves, warpage increases. Therefore, it is difficult for existing sealing materials to simultaneously suppress warpage and improve adhesion.

本發明有鑒於上述的課題,其目的在於提供可獲得翹曲抑制及與導體層的密合性優異的硬化物的樹脂組成物、該樹脂組成物的硬化物、以及使用該樹脂組成物的樹脂薄片、電路基板、半導體晶片封裝及半導體裝置。 解決課題之手段 The present invention is made in view of the above-mentioned problems, and an object of the present invention is to provide a resin composition capable of obtaining a cured product capable of suppressing warpage and excellent in adhesion to a conductor layer, a cured product of the resin composition, and a resin using the resin composition. Sheets, circuit substrates, semiconductor chip packages, and semiconductor devices. means of solving problems

本發明人為了解決前述課題而進行了認真研究。其結果是,本發明人發現若藉由包含(A)環氧樹脂、(B)無機填充材料及(C)彈性體,且(A)環氧樹脂包含(A-1)含有環氧基及具有螯合物形成能力的構造的環氧樹脂的樹脂組成物,可解決上述的課題,進而完成了本發明。即,本發明包含下述的內容。The inventors of the present invention have earnestly studied to solve the aforementioned problems. As a result, the present inventors found that if (A) epoxy resin, (B) inorganic filler and (C) elastomer are included, and (A) epoxy resin includes (A-1) containing epoxy group and A resin composition of an epoxy resin having a structure capable of forming a chelate can solve the above-mentioned problems, and the present invention has been further completed. That is, the present invention includes the following matters.

[1] 一種樹脂組成物,其係包含(A)環氧樹脂、(B)無機填充材料及(C)彈性體,(A)環氧樹脂包含(A-1)含有環氧基及具有螯合物形成能力的構造的環氧樹脂; [2] 如[1]之組成物,其中,(A-1)成分的螯合物改質量為0.3質量%~10質量%; [3] 如[1]或[2]之樹脂組成物,其中,(A-1)成分的質量W(A-1)與(C)成分的質量W(C)之比W(A-1)/W(C)為0.01~1.0; [4] 如[1]~[3]中任一項之樹脂組成物,其中,相對於樹脂組成物的不揮發成分100質量%,(B)成分的量為40質量%以上; [5] 如[1]~[4]中任一項之樹脂組成物,其中,(C)成分具有1000以上的數均分子量; [6] 如[1]~[5]中任一項之樹脂組成物,其中,進而包含(D)硬化劑; [7] 如[1]~[6]中任一項之樹脂組成物,其中,進而包含(E)硬化促進劑; [8] 如[1]~[7]中任一項之樹脂組成物,其係組成物密封層用; [9] 一種如[1]~[8]中任一項之樹脂組成物的硬化物; [10] 一種樹脂薄片,其中,具備支撐體以及形成於支撐體上的包含如[1]~[8]中任一項之樹脂組成物的樹脂組成物層; [11] 一種電路基板,其係包含如[1]~[8]中任一項之樹脂組成物的硬化物; [12] 一種半導體晶片封裝,其係包含如[1]~[8]中任一項之樹脂組成物的硬化物; [13] 一種半導體裝置,其係具備如[11]前述的電路基板或如[12]之半導體晶片封裝。 發明效果 [1] A resin composition comprising (A) epoxy resin, (B) inorganic filler and (C) elastomer, (A) epoxy resin comprising (A-1) epoxy group-containing and chelate-containing Structured epoxy resins with complex forming capabilities; [2] The composition according to [1], wherein the modified amount of the chelate compound of the component (A-1) is 0.3% by mass to 10% by mass; [3] The resin composition according to [1] or [2], wherein the ratio W(A-1) of the mass W(A-1) of the component (A-1) to the mass W(C) of the component (C) )/W(C) is 0.01~1.0; [4] The resin composition according to any one of [1] to [3], wherein the amount of the component (B) is 40% by mass or more with respect to 100% by mass of non-volatile components of the resin composition; [5] The resin composition according to any one of [1] to [4], wherein the component (C) has a number average molecular weight of 1000 or more; [6] The resin composition according to any one of [1] to [5], further comprising (D) a curing agent; [7] The resin composition according to any one of [1] to [6], further comprising (E) a hardening accelerator; [8] The resin composition according to any one of [1] to [7], which is used for the sealing layer of the composition; [9] A cured product of the resin composition according to any one of [1] to [8]; [10] A resin sheet comprising a support and a resin composition layer formed on the support and comprising the resin composition according to any one of [1] to [8]; [11] A circuit board comprising a cured product of the resin composition according to any one of [1] to [8]; [12] A semiconductor chip package comprising a cured product of the resin composition according to any one of [1] to [8]; [13] A semiconductor device comprising the circuit board described in [11] or the semiconductor chip package described in [12]. Invention effect

藉由本發明,能夠提供可獲得翹曲抑制及與導體層的密合性優異的硬化物的樹脂組成物、該樹脂組成物的硬化物以及使用該樹脂組成物的樹脂薄片、電路基板、半導體晶片封裝及半導體裝置。According to the present invention, it is possible to provide a resin composition capable of obtaining a cured product that suppresses warpage and has excellent adhesion to a conductor layer, a cured product of the resin composition, and a resin sheet, a circuit board, and a semiconductor wafer using the resin composition. packaging and semiconductor devices.

以下,關於本發明示出實施方式及示例物進行說明。但是,本發明並不限定於下述所示的實施方式及示例物,可在不超出申請專利範圍及其均等範圍的範圍內任意變更來實施。 [1. 樹脂組成物的概要] Hereinafter, embodiments and examples of the present invention will be described. However, the present invention is not limited to the embodiments and examples shown below, and can be implemented with arbitrary modifications within a range not exceeding the scope of the claims and their equivalents. [1. Outline of resin composition]

本發明之一實施方式相關之樹脂組成物中組合地包含(A)環氧樹脂、(B)無機填充材料及(C)彈性體。並且,(A)環氧樹脂包含(A-1)含有環氧基及具有螯合物形成能力的構造的環氧樹脂。以下的說明中,有時將“(A-1)含有環氧基及具有螯合物形成能力的構造的環氧樹脂”稱為“(A-1)螯合物型環氧樹脂”。且,以下的說明中,有時將“具有螯合物形成能力的構造”稱為“螯合物能力構造”。The resin composition related to one embodiment of the present invention contains (A) epoxy resin, (B) inorganic filler, and (C) elastomer in combination. And (A) epoxy resin contains (A-1) the epoxy resin which has the structure which has an epoxy group and the ability to form a chelate. In the following description, "(A-1) the epoxy resin which has the structure which has an epoxy group and the ability to form a chelate" may be referred to as "(A-1) chelate type epoxy resin". In addition, in the following description, "a structure having the ability to form a chelate" may be referred to as a "structure capable of chelating".

本實施方式相關之樹脂組成物可藉由使其熱硬化而獲得硬化物。並且,所得的硬化物可實現翹曲抑制及與導體層的密合性優異。且,本實施方式相關之樹脂組成物的硬化物通常可實現對於矽的密合性優異。另外,本實施方式相關之樹脂組成物較佳為具有較低的最低熔體黏度,較佳為可獲得拉伸彈性率小的硬化物。The resin composition related to this embodiment can obtain a cured product by thermally curing it. In addition, the obtained cured product can suppress warping and has excellent adhesiveness with the conductor layer. In addition, the cured product of the resin composition according to the present embodiment can usually achieve excellent adhesion to silicon. In addition, the resin composition related to this embodiment preferably has a lower minimum melt viscosity, and it is preferable to obtain a hardened product with a small tensile modulus.

本實施方式相關之樹脂組成物中可與上述的成分組合地進一步包含任意成分。例如,樹脂組成物可包含(D)硬化劑、(E)硬化促進劑等。 [2. (A)環氧樹脂] The resin composition according to the present embodiment may further contain optional components in combination with the above-mentioned components. For example, the resin composition may contain (D) a curing agent, (E) a curing accelerator, and the like. [2. (A) Epoxy resin]

本實施方式相關之樹脂組成物包含作為(A)成分的(A)環氧樹脂。(A)環氧樹脂是具有環氧基的硬化性樹脂。The resin composition related to this embodiment contains (A) epoxy resin as (A) component. (A) The epoxy resin is a curable resin having an epoxy group.

本實施方式相關之(A)環氧樹脂中作為(A-1)成分包含(A-1)螯合物型環氧樹脂。(A-1)螯合物型環氧樹脂含有環氧基及螯合物能力構造。(A) Epoxy resin related to this embodiment contains (A-1) chelate type epoxy resin as (A-1) component. (A-1) A chelate type epoxy resin contains an epoxy group and a chelate capable structure.

螯合物能力構造表示具有螯合物形成能力的構造。該螯合物能力構造通常包含選自氧及氮中的至少1種原子。以下說明中,有時將選自氧及氮的原子稱為“特定原子”。1個螯合物能力構造通常包含多個特定原子。多個特定原子一般不直接鍵結,故此等特定原子之間存在將特定原子彼此連結的分子鏈。即,特定原子彼此之間通常藉由分子鏈連結。於此,前述分子鏈所含的原子中不包含氧原子及氮原子。前述分子鏈的原子數通常為1以上,較佳為2以上,較佳為6以下。於此,將特定原子彼此之間連結的前述分子鏈的原子數表示藉由分子鏈連結的特定原子之間存在的原子的最小數。故,即使是前述分子鏈上鍵結有從該分子鏈分支的支鏈的情況下,該支鏈所含的原子數也不包含在前述分子鏈的原子數中。因此,螯合物能力構造能夠是含有介隔著較佳為1個以上且6個以下,再較佳為2個以上且6個以下的原子而相鄰的特定原子的構造。該螯合物能力構造中,特定原子的一部分或全部可發揮配位原子的作用。A chelate capable construct means a construct having chelate forming ability. The chelate-capable structure usually contains at least one atom selected from oxygen and nitrogen. In the following description, an atom selected from oxygen and nitrogen may be referred to as a "specific atom". A chelate-capable structure usually contains multiple specific atoms. A plurality of specific atoms are generally not directly bonded, so there is a molecular chain between the specific atoms that connects the specific atoms to each other. That is, specific atoms are usually linked to each other by molecular chains. Here, oxygen atoms and nitrogen atoms are not included in the atoms contained in the aforementioned molecular chains. The number of atoms in the aforementioned molecular chain is usually 1 or more, preferably 2 or more, and preferably 6 or less. Here, the number of atoms of the aforementioned molecular chain linking specific atoms together means the minimum number of atoms present between specific atoms linked via molecular chains. Therefore, even when a branch chain branched from the molecular chain is bonded to the molecular chain, the number of atoms contained in the branch chain is not included in the number of atoms of the molecular chain. Therefore, the chelate-capable structure can be a structure containing specific atoms adjacent to each other via preferably 1 or more and 6 or less atoms, more preferably 2 or more and 6 or less atoms. In this chelate structure, a part or all of the specific atoms can function as coordinating atoms.

螯合物能力構造較佳為作為特定原子含有氧原子。再較佳為作為特定原子的氧原子的至少一個來自於羥基。即,再較佳為螯合物能力構造含有羥基,該羥基所含的氧原子為螯合物能力構造的特定原子。且,再較佳為作為特定原子的氧原子的至少一個來自於羰基。即,再較佳為螯合物能力構造含有羰基,該羰基所含的氧原子為螯合物能力構造的特定原子。The chelate-capable structure preferably contains an oxygen atom as a specific atom. Still more preferably, at least one of the oxygen atoms as the specific atoms is derived from a hydroxyl group. That is, it is more preferable that the chelate-capable structure contains a hydroxyl group, and the oxygen atom contained in the hydroxyl group is a specific atom of the chelate-capable structure. Furthermore, it is more preferable that at least one of the oxygen atoms as the specific atoms is derived from a carbonyl group. That is, it is more preferable that the chelate-capable structure contains a carbonyl group, and the oxygen atom contained in the carbonyl group is a specific atom of the chelate-capable structure.

螯合物能力構造含有多個氧原子的情況下,較佳為此等氧原子中包含藉由原子數2個的分子鏈連結的氧原子。即,較佳為螯合物能力構造所含的某2個氧原子介隔著2個原子而相鄰。螯合物能力構造可包含1組如上述介隔著2個原子而相鄰的2個氧原子的組,也可包含2組以上的如上述介隔著2個原子而相鄰的2個氧原子的組。When the chelate-capable structure contains a plurality of oxygen atoms, it is preferable that oxygen atoms linked by molecular chains having two atoms are included among the oxygen atoms. That is, it is preferable that certain two oxygen atoms contained in the chelate-capable structure are adjacent to each other via two atoms. The chelate ability structure may contain a group of two adjacent oxygen atoms separated by two atoms as described above, and may also contain two or more groups of two adjacent oxygen atoms separated by two atoms as described above. group of atoms.

螯合物能力構造中通常與特定原子組合地包含碳原子及氫原子。且,螯合物能力構造可還包含除氧原子及氮原子以外的任意的雜原子。作為螯合物能力構造所含的較佳之任意的雜原子,可舉出磷原子及硫原子。任意的雜原子的種類亦可為1種,或2種以上。且,任意的雜原子的個數亦可為1個,或2個以上。A carbon atom and a hydrogen atom are usually contained in a chelate structure in combination with a specific atom. In addition, the chelate-capable structure may further include any heteroatoms other than oxygen atoms and nitrogen atoms. A phosphorus atom and a sulfur atom are mentioned as a preferable arbitrary heteroatom contained in a chelate-capable structure. The type of arbitrary heteroatoms may be 1 type, or 2 or more types. In addition, the number of arbitrary heteroatoms may be one, or two or more.

作為較佳之螯合物能力構造的具體例,可舉出羧基及磷酸基。其中,再較佳為磷酸基。螯合物能力構造可存在於(A-1)螯合物型環氧樹脂的基本骨架、側鏈或末端中的任一處。(A-1)螯合物型環氧樹脂含有的螯合物能力構造可為1種,或2種以上。且,(A-1)螯合物型環氧樹脂在1分子中含有的螯合物能力構造的數量亦可為1個,或是2個以上。Specific examples of a preferable chelating ability structure include a carboxyl group and a phosphoric acid group. Among them, a phosphoric acid group is more preferable. A chelate-capable structure may exist in any of the basic skeleton, side chain, or terminal of (A-1) chelate-type epoxy resin. (A-1) The chelate ability structure contained in a chelate type epoxy resin may be 1 type, or 2 or more types. Moreover, the number of the chelate ability structure contained in 1 molecule of (A-1) chelate type epoxy resin may be 1, or may be 2 or more.

(A-1)螯合物型環氧樹脂在1分子中含有的環氧基的數量亦可為1個,或2個以上。(A-1) The number of the epoxy groups contained in 1 molecule of a chelate type epoxy resin may be 1, or 2 or more.

(A-1)螯合物型環氧樹脂較佳為在其分子中含有芳香族構造。芳香族構造意指一般被定義為芳香族的化學構造,也包含多環芳香族及芳香族雜環。使用含有芳香環構造的(A-1)螯合物型環氧樹脂的情況下,可提高樹脂組成物的硬化物的耐熱性。(A-1) It is preferable that a chelate type epoxy resin contains an aromatic structure in the molecule. The aromatic structure means a chemical structure generally defined as aromatic, and includes polycyclic aromatic and aromatic heterocyclic rings. When the (A-1) chelate type epoxy resin containing an aromatic ring structure is used, the heat resistance of the hardened|cured material of a resin composition can be improved.

(A-1)螯合物型環氧樹脂可包含:不含螯合物能力構造的環氧樹脂與含有螯合物能力構造的化合物反應而得的構造。例如,含有磷酸基的(A-1)螯合物型環氧樹脂可包含:使不含螯合物能力構造的環氧樹脂與磷酸類反應而得的構造。作為磷酸類,可舉出例如磷酸(H 3PO 4) 、膦酸(H 3PO 3)、次磷酸(H 3PO 2)、焦磷酸(H 4P 2O 7)及三聚磷酸等多聚磷酸。 (A-1) A chelate-type epoxy resin may include a structure obtained by reacting an epoxy resin not containing a chelate-capable structure and a compound having a chelate-capable structure. For example, the phosphoric acid group-containing (A-1) chelate-type epoxy resin may include a structure obtained by reacting an epoxy resin having no chelate-capable structure with phosphoric acid. Examples of phosphoric acid include phosphoric acid (H 3 PO 4 ), phosphonic acid (H 3 PO 3 ), hypophosphorous acid (H 3 PO 2 ), pyrophosphoric acid (H 4 P 2 O 7 ), and tripolyphosphoric acid. polyphosphoric acid.

(A-1)螯合物型環氧樹脂可藉由例如包含對具有酚性或醇性羥基及螯合物能力構造的化合物的羥基進行縮水甘油基醚化之方法來製造。且,(A-1)螯合物型環氧樹脂可藉由例如包含使不含螯合物能力構造的環氧樹脂與含有螯合物能力構造的化合物反應之方法來製造。若舉出具體例,含有磷酸基的(A-1)螯合物型環氧樹脂可藉由國際公開第2021/039380號公報中記載的方法來製造。(A-1) Chelate-type epoxy resins can be produced by, for example, a method including glycidyl etherification of a hydroxyl group of a compound having a phenolic or alcoholic hydroxyl group and a chelate-capable structure. And (A-1) chelate type epoxy resin can be manufactured by the method including making the epoxy resin which does not have a chelate ability structure, and the compound containing a chelate ability structure react, for example. If specific examples are given, phosphoric acid group-containing (A-1) chelate type epoxy resins can be produced by the method described in International Publication No. 2021/039380.

包含使不含螯合物能力構造的環氧樹脂與含有螯合物能力構造的化合物反應之(A-1)螯合物型環氧樹脂的製造方法中,通常含有螯合物能力構造的化合物與環氧樹脂的環氧基反應,獲得(A-1)螯合物型環氧樹脂。此時,含有螯合物能力構造的化合物的反應量以螯合物改質量表示。具體來說,螯合物改質量以相對於不含螯合物能力構造的環氧樹脂100質量%的與該環氧樹脂反應的含有螯合物能力構造的化合物的比例來表示。前述螯合物改質量較佳為0.3質量%以上,再較佳為0.5質量%以上,特別佳為0.8 質量%以上,較佳為10質量%以下,再較佳為5.0質量%以下,特別佳為3.0質量%以下。螯合物改質量在前述範圍內的情況下,可有效地提高樹脂組成物的硬化物的密合性。In the production method of (A-1) chelate-type epoxy resin comprising reacting an epoxy resin without a chelate-capable structure with a compound containing a chelate-capable structure, the compound generally contains a chelate-capable structure React with the epoxy group of epoxy resin to obtain (A-1) chelate type epoxy resin. At this time, the reaction amount of the compound containing the chelate-capable structure is expressed as the chelate-modified amount. Specifically, the amount of chelate modification is represented by the ratio of the compound having a chelate-capable structure that reacts with the epoxy resin relative to 100% by mass of the epoxy resin not containing the chelate-capable structure. The quality of the aforementioned chelate compound is preferably more than 0.3% by mass, more preferably more than 0.5% by mass, particularly preferably more than 0.8% by mass, preferably less than 10% by mass, more preferably less than 5.0% by mass, especially preferably 3.0% by mass or less. When the modified amount of the chelate compound is within the aforementioned range, the adhesiveness of the cured product of the resin composition can be effectively improved.

作為(A-1)螯合物型環氧樹脂,可使用市售品。作為市售的(A-1)螯合物型環氧樹脂,可舉出ADEKA 股份公司製的“EP-49-10P”、“EP-49-10P2”(均為雙酚A型環氧樹脂與磷酸的反應產物),ADEKA股份公司製的“EP-49-23”。As (A-1) chelate type epoxy resin, a commercial item can be used. Commercially available (A-1) chelate type epoxy resins include "EP-49-10P" and "EP-49-10P2" manufactured by ADEKA Co., Ltd. (both are bisphenol A type epoxy resins) reaction product with phosphoric acid), "EP-49-23" manufactured by ADEKA Co., Ltd.

(A-1)螯合物型環氧樹脂可單獨使用1種,也可將2種以上組合使用。(A-1) A chelate type epoxy resin may be used individually by 1 type, and may use it in combination of 2 or more types.

環氧樹脂有在溫度20℃時呈液態的環氧樹脂(以下也稱“液態環氧樹脂”)及在溫度20℃時呈固態的環氧樹脂(以下也稱“固態環氧樹脂”)。樹脂組成物所含的(A-1)螯合物型環氧樹脂可僅為液態環氧樹脂,也可僅為固態環氧樹脂,亦可為液態環氧樹脂與固態環氧樹脂的組合。(A-1)螯合物型環氧樹脂較佳為包含液態環氧樹脂,再較佳為僅包含液態環氧樹脂。Epoxy resins include epoxy resins that are liquid at a temperature of 20°C (hereinafter also referred to as "liquid epoxy resins") and epoxy resins that are solid at a temperature of 20°C (hereinafter also referred to as "solid epoxy resins"). The (A-1) chelate type epoxy resin contained in the resin composition may be liquid epoxy resin only, solid epoxy resin only, or a combination of liquid epoxy resin and solid epoxy resin. (A-1) The chelate type epoxy resin preferably contains a liquid epoxy resin, and more preferably contains only a liquid epoxy resin.

(A-1)螯合物型環氧樹脂的環氧當量較佳為50g/eq.~5000g/eq.,再較佳為60g/eq.~3000g/eq.,進一步再較佳為80g/eq.~2000g/eq.,特別佳為110g/eq.~1000g/eq.。環氧當量表示每1當量的環氧基對應的樹脂的質量。該環氧當量可按照 JISK7236進行測定。(A-1) The epoxy equivalent of the chelate type epoxy resin is preferably 50g/eq.~5000g/eq., more preferably 60g/eq.~3000g/eq., further preferably 80g/eq. eq.~2000g/eq., particularly preferably 110g/eq.~1000g/eq. The epoxy equivalent represents the mass of the resin per 1 equivalent of epoxy groups. This epoxy equivalent can be measured in accordance with JIS K7236.

(A-1)螯合物型環氧樹脂的重均分子量(Mw)較佳為100~5000,再較佳為250~3000,更較佳為400~1500。且,(A-1)螯合物型環氧樹脂的數均分子量通常未滿5000,較佳為未滿3000。樹脂的重均分子量及數均分子量可藉由凝膠滲透層析(GPC)法,並作為聚苯乙烯換算的值進行測定。(A-1) The weight average molecular weight (Mw) of a chelate type epoxy resin becomes like this. Preferably it is 100-5000, More preferably, it is 250-3000, More preferably, it is 400-1500. Moreover, the number average molecular weight of (A-1) chelate type epoxy resin is less than 5000 normally, Preferably it is less than 3000. The weight average molecular weight and number average molecular weight of resin can be measured as the value of polystyrene conversion by the gel permeation chromatography (GPC) method.

相對於樹脂組成物的不揮發成分100質量%,樹脂組成物中的(A-1)螯合物型環氧樹脂的量較佳為0.01質量%以上,再較佳為0.1質量%以上,特別佳為0.5質量%以上,較佳為20質量%以下,再較佳為10質量%以下,特別佳為5質量%以下。(A-1)螯合物型環氧樹脂的量在前述範圍內的情況下,可在抑制翹曲的同時有效地提高密合性,並且通常可有效地降低最低熔體黏度。The amount of the (A-1) chelate type epoxy resin in the resin composition is preferably 0.01 mass % or more, more preferably 0.1 mass % or more, especially 100 mass % of the non-volatile components of the resin composition. It is preferably at least 0.5% by mass, more preferably at most 20% by mass, still more preferably at most 10% by mass, particularly preferably at most 5% by mass. (A-1) When the quantity of a chelate type epoxy resin exists in the said range, it can effectively improve adhesiveness, suppressing warpage, and can effectively lower minimum melt viscosity normally.

相對於樹脂組成物的樹脂成分100質量%,樹脂組成物中的(A-1)螯合物型環氧樹脂的量較佳為0.1質量%以上,再較佳為1質量%以上,特別佳為2質量%以上,較佳為40質量%以下,再較佳為30質量%以下,特別佳為20質量%以下。只要沒有特別說明,樹脂組成物的樹脂成分意指樹脂組成物的不揮發成分中除(B)無機填充材料以外的成分。(A-1)螯合物型環氧樹脂的量在前述範圍內的情況下,可在抑制翹曲的同時有效地提高密合性,並且通常可有效地降低最低熔體黏度。The amount of the (A-1) chelate type epoxy resin in the resin composition is preferably at least 0.1% by mass, more preferably at least 1% by mass, particularly preferably at least 1% by mass relative to 100% by mass of the resin component of the resin composition. It is 2% by mass or more, preferably 40% by mass or less, more preferably 30% by mass or less, particularly preferably 20% by mass or less. Unless otherwise specified, the resin component of the resin composition refers to components other than the (B) inorganic filler among the non-volatile components of the resin composition. (A-1) When the quantity of a chelate type epoxy resin exists in the said range, it can effectively improve adhesiveness, suppressing warpage, and can effectively lower minimum melt viscosity normally.

相對於(A)環氧樹脂的總量100質量%,(A-1)螯合物型環氧樹脂的質量較佳為1質量%以上,再較佳為3質量%以上,特別佳為5質量%以上,較佳為80質量%以下,再較佳為60質量%以下,特別佳為40質量%以下。(A-1)螯合物型環氧樹脂的量在前述範圍內的情況下,可在抑制翹曲的同時有效地提高密合性,並且通常可有效地降低最低熔體黏度。The mass of (A-1) chelate type epoxy resin is preferably 1 mass % or more with respect to the total amount of (A) epoxy resin 100 mass %, more preferably 3 mass % or more, especially preferably 5 mass % or more. Mass % or more, preferably 80 mass % or less, more preferably 60 mass % or less, particularly preferably 40 mass % or less. (A-1) When the quantity of a chelate type epoxy resin exists in the said range, it can effectively improve adhesiveness, suppressing warpage, and can effectively lower minimum melt viscosity normally.

樹脂組成物中的(A-1)螯合物型環氧樹脂的質量W(A-1)與(C)彈性體的質量W(C)的比W(A-1)/W(C)較佳為在特定的範圍內。具體來說,前述的比W(A-1)/W(C)較佳為0.01以上,再較佳為0.02以上,特別佳為0.04以上,較佳為1.0以下,再較佳為0.8以下,特別佳為0.7以下。比W(A-1)/W(C)在前述範圍內的情況下,可在抑制翹曲的同時有效地提高密合性,並且通常可有效地降低最低熔體黏度。Ratio W(A-1)/W(C) of mass W(A-1) of (A-1) chelate-type epoxy resin to mass W(C) of (C) elastomer in the resin composition It is preferably within a specific range. Specifically, the aforementioned ratio W(A-1)/W(C) is preferably not less than 0.01, more preferably not less than 0.02, particularly preferably not less than 0.04, preferably not more than 1.0, and more preferably not more than 0.8, Especially preferably, it is 0.7 or less. When the ratio W(A-1)/W(C) is within the aforementioned range, the adhesiveness can be effectively improved while suppressing warpage, and generally the minimum melt viscosity can be effectively reduced.

(A)環氧樹脂中,可與(A-1)螯合物型環氧樹脂組合地,包含:(A-2)除(A-1)螯合物型環氧樹脂以外的環氧樹脂作為(A-2)成分。以下說明中,也將“(A-2)除(A-1)螯合物型環氧樹脂以外的環氧樹脂”稱為“(A-2)任意的環氧樹脂”。(A) Epoxy resins may be combined with (A-1) chelate type epoxy resins, including: (A-2) epoxy resins other than (A-1) chelate type epoxy resins As (A-2) component. In the description below, "(A-2) Epoxy resins other than (A-1) chelate type epoxy resins" are also referred to as "(A-2) any epoxy resin".

作為(A-2)任意的環氧樹脂的例,可舉出聯二甲酚(bixylenol)型環氧樹脂、雙酚A型環氧樹脂、雙酚F型環氧樹脂、雙酚S型環氧樹脂、雙酚AF型環氧樹脂、雙環戊二烯型環氧樹脂、三酚型環氧樹脂、萘酚酚醛清漆(naphthol novolac)型環氧樹脂、苯酚酚醛清漆(phenolnovolac)型環氧樹脂、叔丁基兒茶酚型環氧樹脂、萘型環氧樹脂、萘酚型環氧樹脂、蒽型環氧樹脂、縮水甘油胺型環氧樹脂、甲酚酚醛清漆(cresol novolac)型環氧樹脂、苯酚芳烷基型環氧樹脂、聯苯型環氧樹脂、線性脂肪族環氧樹脂、具有丁二烯構造的環氧樹脂、脂環族環氧樹脂、雜環型環氧樹脂、含螺旋環的環氧樹脂、環己烷型環氧樹脂、環己烷二甲醇型環氧樹脂、亞萘基醚型環氧樹脂、三羥甲基型環氧樹脂、四苯基乙烷型環氧樹脂、異氰脲酸酯型環氧樹脂、苯酚苯并吡咯酮(phenol phthalimidine)型環氧樹脂等。(A-2)任意的環氧樹脂可單獨使用1種,也可將2種以上組合使用。Examples of any epoxy resins in (A-2) include bixylenol epoxy resins, bisphenol A epoxy resins, bisphenol F epoxy resins, and bisphenol S epoxy resins. Oxygen resin, bisphenol AF type epoxy resin, dicyclopentadiene type epoxy resin, triphenol type epoxy resin, naphthol novolac (naphthol novolac) type epoxy resin, phenol novolac (phenolnovolac) type epoxy resin , tert-butyl catechol type epoxy resin, naphthalene type epoxy resin, naphthol type epoxy resin, anthracene type epoxy resin, glycidylamine type epoxy resin, cresol novolac (cresol novolac) type epoxy Resin, phenol aralkyl type epoxy resin, biphenyl type epoxy resin, linear aliphatic epoxy resin, epoxy resin with butadiene structure, alicyclic epoxy resin, heterocyclic epoxy resin, containing Spiral ring epoxy resin, cyclohexane-type epoxy resin, cyclohexanedimethanol-type epoxy resin, naphthylene ether-type epoxy resin, trimethylol-type epoxy resin, tetraphenylethane-type ring Oxygen resin, isocyanurate type epoxy resin, phenol phthalimidine type epoxy resin, etc. (A-2) Arbitrary epoxy resins may be used alone or in combination of two or more.

從獲得耐熱性良好的硬化物的觀點來看,(A-2)任意的環氧樹脂較佳為包含含有芳香族構造的環氧樹脂。作為含有芳香族構造的(A-2)任意的環氧樹脂,可舉出例如雙酚A型環氧樹脂、雙酚F型環氧樹脂、雙酚S型環氧樹脂、雙酚AF型環氧樹脂、雙環戊二烯型環氧樹脂、三酚型環氧樹脂、萘酚酚醛清漆型環氧樹脂、苯酚酚醛清漆型環氧樹脂、叔丁基兒茶酚型環氧樹脂、萘型環氧樹脂、萘酚型環氧樹脂、蒽型環氧樹脂、聯二甲酚型環氧樹脂、具有芳香族構造的縮水甘油胺型環氧樹脂、甲酚酚醛清漆型環氧樹脂、聯苯型環氧樹脂、具有芳香族構造的線性脂肪族環氧樹脂、具有芳香族構造的具有丁二烯構造的環氧樹脂、具有芳香族構造的脂環族環氧樹脂、雜環型環氧樹脂、具有芳香族構造的含螺旋環的環氧樹脂、具有芳香族構造的環己烷二甲醇型環氧樹脂、亞萘基醚型環氧樹脂、具有芳香族構造的三羥甲基型環氧樹脂、具有芳香族構造的四苯基乙烷型環氧樹脂等。(A-2) Any epoxy resin preferably includes an epoxy resin containing an aromatic structure from the viewpoint of obtaining a cured product having good heat resistance. Examples of optional epoxy resins (A-2) containing an aromatic structure include bisphenol A epoxy resins, bisphenol F epoxy resins, bisphenol S epoxy resins, and bisphenol AF epoxy resins. Oxygen resin, dicyclopentadiene type epoxy resin, triphenol type epoxy resin, naphthol novolak type epoxy resin, phenol novolak type epoxy resin, tert-butylcatechol type epoxy resin, naphthalene type ring Oxygen resin, naphthol type epoxy resin, anthracene type epoxy resin, bixylenol type epoxy resin, glycidylamine type epoxy resin with aromatic structure, cresol novolak type epoxy resin, biphenyl type Epoxy resin, linear aliphatic epoxy resin with aromatic structure, epoxy resin with butadiene structure with aromatic structure, cycloaliphatic epoxy resin with aromatic structure, heterocyclic epoxy resin, Spiral ring-containing epoxy resin with aromatic structure, cyclohexanedimethanol type epoxy resin with aromatic structure, naphthylene ether type epoxy resin, trimethylol type epoxy resin with aromatic structure , Tetraphenylethane type epoxy resin with aromatic structure, etc.

(A-2)任意的環氧樹脂較佳為包含1分子中具有2個以上環氧基的環氧樹脂。相對於(A-2)任意的環氧樹脂的不揮發成分100質量%,1分子中具有2個以上的環氧基的環氧樹脂的比例較佳為50質量%以上,再較佳為60質量%以上,特別佳為70質量%以上。(A-2) Any epoxy resin preferably includes an epoxy resin having two or more epoxy groups in one molecule. The proportion of the epoxy resin having two or more epoxy groups in one molecule is preferably at least 50 mass %, more preferably 60 mass %, relative to 100 mass % of the non-volatile components of any epoxy resin in (A-2). % by mass or more, particularly preferably more than 70% by mass.

(A-2)任意的環氧樹脂可僅為液態環氧樹脂,也可僅為固態環氧樹脂,亦可為液態環氧樹脂與固態環氧樹脂的組合。(A-2) Any epoxy resin may be only a liquid epoxy resin, may be only a solid epoxy resin, or may be a combination of a liquid epoxy resin and a solid epoxy resin.

作為液態環氧樹脂,較佳為1分子中具有2個以上環氧基的液態環氧樹脂。作為可用作(A-2)任意的環氧樹脂的較佳之液態環氧樹脂,可舉出例如雙酚A型環氧樹脂、雙酚F型環氧樹脂、雙酚AF型環氧樹脂、萘型環氧樹脂、縮水甘油胺型環氧樹脂、苯酚酚醛清漆型環氧樹脂、環己烷型環氧樹脂、環己烷二甲醇型環氧樹脂及具有丁二烯構造的環氧樹脂。The liquid epoxy resin is preferably a liquid epoxy resin having two or more epoxy groups in one molecule. Preferred liquid epoxy resins that can be used as any epoxy resin in (A-2) include, for example, bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol AF type epoxy resin, Naphthalene-type epoxy resins, glycidylamine-type epoxy resins, phenol novolac-type epoxy resins, cyclohexane-type epoxy resins, cyclohexanedimethanol-type epoxy resins, and epoxy resins having a butadiene structure.

作為可用作(A-2)任意的環氧樹脂的液態環氧樹脂的具體例,可舉出DIC股份公司製的“HP4032”、“HP4032D”、“HP4032SS”(萘型環氧樹脂),三菱化學股份公司製的“828US”、“828EL”、“jER828EL”、“825”、“EPIKOTE828EL”(雙酚A型環氧樹脂),三菱化學股份公司製的“jER807”、“1750”(雙酚F型環氧樹脂),三菱化學股份公司製的“jER152”(苯酚酚醛清漆型環氧樹脂),三菱化學股份公司製的“630”、“630LSD”、“604”(縮水甘油胺型環氧樹脂),ADEKA股份公司製的“ED-523T”(Glycirol型環氧樹脂),ADEKA股份公司製的“EP-3950L”、“EP-3980S”(縮水甘油胺型環氧樹脂),ADEKA股份公司製的“EP-4088S” (雙環戊二烯型環氧樹脂),日鐵化學材料股份公司製的“ZX-1059”(雙酚A型環氧樹脂與雙酚F型環氧樹脂的混合品),大賽璐股份公司製的“PB-3600”、日本曹達股份公司製的“JP-100”、“JP-200”(具有丁二烯構造的環氧樹脂),日鐵化學材料股份公司製的“ZX1658”、“ZX1658GS”(液狀1,4-縮水甘油基環己烷型環氧樹脂)等。此等樹脂可單獨使用1種,也可將2種以上組合使用。Specific examples of liquid epoxy resins that can be used as any epoxy resin in (A-2) include "HP4032", "HP4032D", and "HP4032SS" (naphthalene-type epoxy resins) manufactured by DIC Corporation. "828US", "828EL", "jER828EL", "825", "EPIKOTE828EL" (bisphenol A type epoxy resin) manufactured by Mitsubishi Chemical Corporation, "jER807" and "1750" (bisphenol A type epoxy resin) manufactured by Mitsubishi Chemical Corporation Phenol F type epoxy resin), "jER152" (phenol novolak type epoxy resin) manufactured by Mitsubishi Chemical Co., Ltd., "630", "630LSD", "604" (glycidylamine type epoxy resin) manufactured by Mitsubishi Chemical Co., Ltd. epoxy resin), "ED-523T" (Glycirol type epoxy resin) manufactured by ADEKA Co., Ltd., "EP-3950L" and "EP-3980S" (glycidylamine type epoxy resin) manufactured by ADEKA Co., Ltd., ADEKA Co., Ltd. "EP-4088S" (dicyclopentadiene type epoxy resin) manufactured by the company, "ZX-1059" (mixed bisphenol A type epoxy resin and bisphenol F type epoxy resin) manufactured by Nippon Steel Chemical Materials Co., Ltd. products), "PB-3600" manufactured by Daicel Co., Ltd., "JP-100" and "JP-200" manufactured by Nippon Soda Co., Ltd. (epoxy resin with a butadiene structure), Nippon Steel Chemical Materials Co., Ltd. "ZX1658", "ZX1658GS" (liquid 1,4-glycidylcyclohexane type epoxy resin), etc. These resins may be used alone or in combination of two or more.

作為固態環氧樹脂,較佳為1分子中具有3個以上環氧基的固態環氧樹脂,再較佳為1分子中具有3個以上環氧基的芳香族類的固態環氧樹脂。作為可用作(A-2)任意的環氧樹脂的較佳之固態環氧樹脂,較佳為例如聯二甲酚型環氧樹脂、萘型環氧樹脂、萘型四官能環氧樹脂、萘酚酚醛清漆型環氧樹脂、甲酚酚醛清漆型環氧樹脂、雙環戊二烯型環氧樹脂、三酚型環氧樹脂、萘酚型環氧樹脂、聯苯型環氧樹脂、亞萘基醚型環氧樹脂、蒽型環氧樹脂、雙酚A型環氧樹脂、雙酚AF型環氧樹脂、苯酚芳烷基型環氧樹脂、四苯基乙烷型環氧樹脂、苯酚苯并吡咯酮型環氧樹脂。The solid epoxy resin is preferably a solid epoxy resin having three or more epoxy groups in one molecule, and more preferably an aromatic solid epoxy resin having three or more epoxy groups in one molecule. Preferred solid epoxy resins that can be used as any epoxy resin in (A-2) are, for example, bixylenol-type epoxy resins, naphthalene-type epoxy resins, naphthalene-type tetrafunctional epoxy resins, naphthalene-type epoxy resins, and naphthalene-type epoxy resins. Phenol novolak type epoxy resin, cresol novolak type epoxy resin, dicyclopentadiene type epoxy resin, triphenol type epoxy resin, naphthol type epoxy resin, biphenyl type epoxy resin, naphthylene Ether type epoxy resin, anthracene type epoxy resin, bisphenol A type epoxy resin, bisphenol AF type epoxy resin, phenol aralkyl type epoxy resin, tetraphenylethane type epoxy resin, phenol benzo Pyrrolone type epoxy resin.

作為可用作(A-2)任意的環氧樹脂的固態環氧樹脂的具體例,可舉出DIC股份公司製的“HP4032H”(萘型環氧樹脂),DIC股份公司製的“HP-4700”、“HP-4710”(萘型四官能環氧樹脂),DIC股份公司製的“N-690”(甲酚酚醛清漆型環氧樹脂),DIC股份公司製的“N-695”(甲酚酚醛清漆型環氧樹脂),DIC股份公司製的“HP-7200”、“HP-7200HH”、“HP-7200H”、“HP-7200L”(雙環戊二烯型環氧樹脂),DIC股份公司製的“EXA-7311”、“EXA-7311-G3”、“EXA-7311-G4”、“EXA-7311-G4S”、“HP6000” 、“HP6000L”(亞萘基醚型環氧樹脂),日本化藥股份公司製的“EPPN-502H”(三酚型環氧樹脂),日本化藥股份公司製的“NC7000L”(萘酚酚醛清漆型環氧樹脂),日本化藥股份公司製的“NC3000H”、“NC3000”、“NC3000L”、“NC3000FH”、“NC3100”(聯苯型環氧樹脂),日鐵化學材料股份公司製的“ESN475V”、“ESN4100V”(萘型環氧樹脂),日鐵化學材料股份公司製的“ESN485”(萘酚型環氧樹脂),日鐵化學材料股份公司製的“ESN375”(二羥基萘型環氧樹脂),三菱化學股份公司製的“YX4000H”、“YX4000”、“YX4000HK”、“YL7890”(聯二甲酚型環氧樹脂),三菱化學股份公司製的“YL6121”(聯苯型環氧樹脂),三菱化學股份公司製的“YX8800”(蒽型環氧樹脂),三菱化學股份公司製的“YX7700”(苯酚芳烷基型環氧樹脂),大阪燃氣化學股份公司製的“PG-100”、“CG-500”,三菱化學股份公司製的“YL7760”(雙酚AF型環氧樹脂),三菱化學股份公司製的“YL7800”(芴型環氧樹脂),三菱化學股份公司製的“jER1031S”(四苯基乙烷型環氧樹脂),日本化藥股份公司製的“WHR991S”(苯酚苯并吡咯酮型環氧樹脂)等。此等樹脂可單獨使用1種,也可將2種以上組合使用。 Specific examples of solid epoxy resins that can be used as any epoxy resin in (A-2) include "HP4032H" (naphthalene-type epoxy resin) manufactured by DIC Corporation, "HP- 4700", "HP-4710" (naphthalene-type tetrafunctional epoxy resin), "N-690" (cresol novolak-type epoxy resin) manufactured by DIC Corporation, "N-695" ( cresol novolak type epoxy resin), "HP-7200", "HP-7200HH", "HP-7200H", "HP-7200L" manufactured by DIC Co., Ltd. (dicyclopentadiene type epoxy resin), DIC Joint-stock "EXA-7311", "EXA-7311-G3", "EXA-7311-G4", "EXA-7311-G4S", "HP6000" , "HP6000L" (naphthylene ether type epoxy resin), "EPPN-502H" (triphenol type epoxy resin) manufactured by Nippon Kayaku Co., Ltd., "NC7000L" (naphthol novolac resin) manufactured by Nippon Kayaku Co., Ltd. Varnish type epoxy resin), "NC3000H", "NC3000", "NC3000L", "NC3000FH", "NC3100" (biphenyl type epoxy resin) manufactured by Nippon Kayaku Co., Ltd., manufactured by Nippon Steel Chemical Materials Co., Ltd. "ESN475V", "ESN4100V" (naphthalene-type epoxy resin), "ESN485" (naphthol-type epoxy resin) manufactured by Nippon Steel Chemical Materials Co., Ltd., "ESN375" (dihydroxynaphthalene-type epoxy resin) manufactured by Nippon Steel Chemical Materials Co., Ltd. type epoxy resin), "YX4000H", "YX4000", "YX4000HK", "YL7890" (bixylenol type epoxy resin) manufactured by Mitsubishi Chemical Co., Ltd., "YL6121" (biphenyl type epoxy resin), "YX8800" (anthracene type epoxy resin) manufactured by Mitsubishi Chemical Co., Ltd., "YX7700" (phenol aralkyl type epoxy resin) manufactured by Mitsubishi Chemical Co., Ltd., manufactured by Osaka Gas Chemical Co., Ltd. "PG-100", "CG-500", "YL7760" (bisphenol AF type epoxy resin) manufactured by Mitsubishi Chemical Co., Ltd., "YL7800" (fluorene type epoxy resin) manufactured by Mitsubishi Chemical Co., Ltd., Mitsubishi Chemical Co., Ltd. "jER1031S" (tetraphenylethane-type epoxy resin) manufactured by Chemical Co., Ltd., "WHR991S" (phenol-benzopyrrolidone-type epoxy resin) manufactured by Nippon Kayaku Co., Ltd., and the like. These resins may be used alone or in combination of two or more.

(A-2)任意的環氧樹脂的環氧當量的範圍可與(A-1)螯合物型環氧樹脂的環氧當量的範圍相同。(A-2) The range of the epoxy equivalent of arbitrary epoxy resins may be the same as the range of the epoxy equivalent of (A-1) chelate type epoxy resin.

(A-2)任意的環氧樹脂的重均分子量及數均分子量的範圍可與(A-1)螯合物型環氧樹脂的重均分子量及數均分子量的範圍相同。(A-2) The range of the weight average molecular weight and the number average molecular weight of arbitrary epoxy resins may be the same as the range of the weight average molecular weight of (A-1) chelate type epoxy resin, and the number average molecular weight.

作為(A)環氧樹脂,組合使用液態環氧樹脂及固態環氧樹脂的情況下,它們的質量比(液態環氧樹脂:固態環氧樹脂)較佳為20:1~1:5,再較佳為10:1~1:2,特別佳為5:1~1:1。As (A) epoxy resin, when liquid epoxy resin and solid epoxy resin are used in combination, their mass ratio (liquid epoxy resin: solid epoxy resin) is preferably 20:1 to 1:5, and then Preferably it is 10:1-1:2, especially preferably it is 5:1-1:1.

相對於樹脂組成物的不揮發成分100質量%,樹脂組成物中的(A)環氧樹脂的量較佳為1質量%以上,再較佳為2質量%以上,特別佳為5質量%以上,較佳為40質量%以下,再較佳為30質量%以下,特別佳為20質量%以下。(A)環氧樹脂的量在前述範圍內的情況下,可顯著地獲得翹曲抑制及密合性提高的效果,並且通常可有效地降低最低熔體黏度。The amount of (A) epoxy resin in the resin composition is preferably at least 1% by mass, more preferably at least 2% by mass, particularly preferably at least 5% by mass, based on 100% by mass of the non-volatile components of the resin composition. , preferably 40% by mass or less, more preferably 30% by mass or less, particularly preferably 20% by mass or less. (A) When the quantity of an epoxy resin exists in the said range, the effect of suppressing a warpage and improving an adhesiveness can be remarkably acquired, and it can effectively lower minimum melt viscosity normally.

相對於樹脂組成物的樹脂成分100質量%,樹脂組成物中的(A)環氧樹脂的量較佳為10質量%以上,再較佳為20質量%以上,特別佳為30質量%以上,較佳為70質量%以下,再較佳為60質量%以下,特別佳為50質量%以下。(A)環氧樹脂的量在前述範圍內的情況下,可顯著地獲得翹曲抑制及密合性提高的效果,並且通常可有效地降低最低熔體黏度。 [3. (B)無機填充材料] The amount of (A) epoxy resin in the resin composition is preferably at least 10 mass %, more preferably at least 20 mass %, particularly preferably at least 30 mass %, based on 100 mass % of the resin component of the resin composition, Preferably it is 70 mass % or less, More preferably, it is 60 mass % or less, Especially preferably, it is 50 mass % or less. (A) When the quantity of an epoxy resin exists in the said range, the effect of suppressing a warpage and improving an adhesiveness can be remarkably acquired, and it can effectively lower minimum melt viscosity normally. [3. (B) Inorganic filler material]

本實施方式相關之樹脂組成物包含作為(B)成分的(B)無機填充材料。(B)無機填充材料通常以粒子的狀態包含於樹脂組成物。The resin composition related to this embodiment contains (B) inorganic filler as (B) component. (B) The inorganic filler is usually contained in the resin composition in the state of particles.

作為(B)無機填充材料的材料,使用無機化合物。作為(B)無機填充材料的材料,可舉出例如二氧化矽、氧化鋁、玻璃、堇青石、矽氧化物、硫酸鋇、碳酸鋇、滑石、黏土、雲母粉、氧化鋅、水滑石、水鋁石、氫氧化鋁、氫氧化鎂、碳酸鈣、碳酸鎂、氧化鎂、氮化硼、氮化鋁、氮化錳、硼酸鋁、碳酸鍶、鈦酸鍶、鈦酸鈣、鈦酸鎂、鈦酸鉍、氧化鈦、氧化鋯、鈦酸鋇、鈦酸鋯酸鋇、鋯酸鋇、鋯酸鈣、磷酸鋯及磷酸鎢酸鋯等。其中,為二氧化矽、氧化鋁較適合,為二氧化矽特別適合。作為二氧化矽,可舉出無定形二氧化矽、熔融二氧化矽、結晶二氧化矽、合成二氧化矽、中空二氧化矽等。且,作為二氧化矽,較佳為球形二氧化矽。(B)無機填充材料可單獨使用1種,也可將2種以上組合使用。As a material of (B) the inorganic filler, an inorganic compound is used. Examples of materials for the (B) inorganic filler include silica, alumina, glass, cordierite, silicon oxide, barium sulfate, barium carbonate, talc, clay, mica powder, zinc oxide, hydrotalcite, water Aluminum stone, aluminum hydroxide, magnesium hydroxide, calcium carbonate, magnesium carbonate, magnesium oxide, boron nitride, aluminum nitride, manganese nitride, aluminum borate, strontium carbonate, strontium titanate, calcium titanate, magnesium titanate, Bismuth titanate, titanium oxide, zirconium oxide, barium titanate, barium titanate zirconate, barium zirconate, calcium zirconate, zirconium phosphate and zirconium tungstate, etc. Among them, silica and alumina are more suitable, and silica is particularly suitable. Examples of silica include amorphous silica, fused silica, crystalline silica, synthetic silica, and hollow silica. Moreover, as silica, spherical silica is preferable. (B) The inorganic fillers may be used alone or in combination of two or more.

作為(B)無機填充材料的市售品,可舉出例如電化化學工業股份公司製的“UFP-30”,新日鐵住金材料股份公司製的“SP60-05”、“SP507-05”,股份公司雅都瑪製的“YC100C”、“YA050C”、“YA050C-MJE”、“YA010C” ,DENKA股份公司製的“UFP-30”,股份公司德山製的“SILFIL NSS-3N”、“SILFIL NSS-4N”、“SILFIL NSS-5N”、股份公司雅都瑪製的“SC2500SQ”、“SO-C4”、“SO-C2”、“SO-C1”、“SC2050-SXF”等。 (B) Commercially available inorganic fillers include, for example, "UFP-30" manufactured by Denka Kagaku Kogyo Co., Ltd., "SP60-05" and "SP507-05" manufactured by Nippon Steel & Sumikin Materials Co., Ltd., "YC100C", "YA050C", "YA050C-MJE", "YA010C" manufactured by Yaduma Co., Ltd. , "UFP-30" made by DENKA Co., Ltd., "SILFIL NSS-3N", "SILFIL NSS-4N", "SILFIL NSS-5N" made by Tokuyama Co., Ltd., "SC2500SQ" made by Yaduma Co., Ltd., "SO-C4", "SO-C2", "SO-C1", "SC2050-SXF", etc.

從顯著獲得本發明的所期望的效果的觀點來看,(B)無機填充材料的平均粒徑較佳為0.01μm以上,再較佳為0.05μm以上,特別佳為0.1μm以上,較佳為10μm以下,再較佳為7μm以下,更較佳為5μm以下。From the viewpoint of remarkably obtaining the desired effect of the present invention, the average particle diameter of the (B) inorganic filler is preferably at least 0.01 μm, more preferably at least 0.05 μm, particularly preferably at least 0.1 μm, and more preferably at least 0.01 μm. 10 μm or less, more preferably 7 μm or less, more preferably 5 μm or less.

(B)無機填充材料的平均粒徑可藉由基於米氏(Mie)散射理論的鐳射衍射散射法進行測定。具體來說,可藉由鐳射衍射散射式粒徑分佈測定裝置,以體積基準製造無機填充材料的粒徑分佈,將其中值粒徑作為平均粒徑來進行測定。測定樣品可使用將無機填充材料100mg、甲基乙基酮10g稱量至管瓶中,並藉由超聲波分散10分鐘而得的樣品。對於測定樣品,可使用鐳射衍射式粒徑分佈測定裝置,使用光源波長採用藍色及紅色,以流動池方式測定無機填充材料的體積基準的粒徑分佈,根據所得的粒徑分佈作為中值粒徑算出平均粒徑。作為鐳射衍射式粒徑分佈測定裝置,可舉出例如股份公司堀場製作所製“LA-960”等。(B) The average particle size of the inorganic filler can be measured by a laser diffraction scattering method based on the Mie scattering theory. Specifically, the particle size distribution of the inorganic filler can be produced on a volume basis with a laser diffraction scattering type particle size distribution measuring device, and the median particle size can be measured as the average particle size. As a measurement sample, a sample obtained by weighing 100 mg of the inorganic filler and 10 g of methyl ethyl ketone into a vial and dispersing it by ultrasonic waves for 10 minutes can be used. For the measurement sample, laser diffraction particle size distribution measuring device can be used to measure the volume-based particle size distribution of inorganic filler materials by flow cell method using blue and red light source wavelengths, and the obtained particle size distribution can be used as the median particle size. Calculate the average particle size. As a laser-diffraction type particle size distribution measuring apparatus, "LA-960" by Horiba Seisakusho Co., Ltd. etc. is mentioned, for example.

從顯著獲得本發明的所期望的效果的觀點來看,(B)無機填充材料的比表面積較佳為1m 2/g以上,再較佳為2m 2/g以上,特別佳為3m 2/g以上。對上限無特別的限制,較佳為60m 2/g以下,50m 2/g以下或40m 2/g以下。比表面積可藉由根據BET法使用比表面積測定裝置(Mountech 股份公司製 Macsorb HM-1210)使氮氣吸附於試樣表面,用BET多點法算出比表面積來進行測定。 From the viewpoint of remarkably obtaining the desired effect of the present invention, the specific surface area of the (B) inorganic filler is preferably at least 1 m 2 /g, more preferably at least 2 m 2 /g, particularly preferably at least 3 m 2 /g above. There is no particular limitation on the upper limit, but it is preferably not more than 60 m 2 /g, not more than 50 m 2 /g or not more than 40 m 2 /g. The specific surface area can be measured by adsorbing nitrogen gas on the sample surface using a specific surface area measuring device (Macsorb HM-1210 manufactured by Mountech Co., Ltd.) according to the BET method, and calculating the specific surface area by the BET multipoint method.

從提高耐濕性及分散性的觀點來看,(B)無機填充材料較佳為經表面處理劑處理。作為表面處理劑,可舉出例如含氟矽烷偶合劑、氨基矽烷類偶合劑、環氧基矽烷類偶合劑、巰基矽烷類偶合劑、矽烷類偶合劑、烷氧基矽烷、有機矽氮烷化合物、鈦酸酯類偶合劑等。表面處理劑可單獨使用1種,也可將2種以上任意組合使用。From the viewpoint of improving moisture resistance and dispersibility, the (B) inorganic filler is preferably treated with a surface treatment agent. Examples of surface treatment agents include fluorine-containing silane coupling agents, aminosilane coupling agents, epoxysilane coupling agents, mercaptosilane coupling agents, silane coupling agents, alkoxysilanes, and organosilazane compounds. , Titanate coupling agent, etc. The surface treating agent may be used alone or in any combination of two or more.

作為表面處理劑的市售品,可舉出例如信越化學工業股份公司製“KBM403”(3-環氧丙氧基丙基三甲氧基矽烷)、信越化學工業股份公司製“KBM803”(3-巰基丙基三甲氧基矽烷)、信越化學工業股份公司製“KBE903”(3-氨基丙基三乙氧基矽烷)、信越化學工業股份公司製“KBM573”(N-苯基-3-氨基丙基三甲氧基矽烷)、信越化學工業股份公司製“SZ-31”(六甲基二矽氮烷)、信越化學工業股份公司製“KBM103”(苯基三甲氧基矽烷)、信越化學工業股份公司製“KBM-4803”(長鏈環氧型矽烷偶合劑)、信越化學工業股份公司製“KBM-7103”(3,3,3-三氟丙基三甲氧基矽烷)等。Commercially available surface treatment agents include, for example, Shin-Etsu Chemical Co., Ltd. "KBM403" (3-glycidoxypropyltrimethoxysilane), Shin-Etsu Chemical Co., Ltd. "KBM803" (3- mercaptopropyltrimethoxysilane), Shin-Etsu Chemical Co., Ltd. "KBE903" (3-aminopropyltriethoxysilane), Shin-Etsu Chemical Co., Ltd. "KBM573" (N-phenyl-3-aminopropyl phenyltrimethoxysilane), Shin-Etsu Chemical Co., Ltd. "SZ-31" (hexamethyldisilazane), Shin-Etsu Chemical Co., Ltd. "KBM103" (phenyltrimethoxysilane), Shin-Etsu Chemical Co., Ltd. "KBM-4803" (long-chain epoxy-type silane coupling agent) manufactured by the company, "KBM-7103" (3,3,3-trifluoropropyltrimethoxysilane) manufactured by Shin-Etsu Chemical Co., Ltd., etc.

從(B)無機填充材料的分散性提高的觀點來看,經表面處理劑進行的表面處理的程度較佳為在特定的範圍內。具體來說,100質量%無機填充材料較佳為經0.2質量%~5質量%的表面處理劑進行表面處理,再較佳為經0.2質量%~3質量%的表面處理劑進行表面處理,更較佳為經0.3質量%~2質量%的表面處理劑進行表面處理。From the viewpoint of (B) improvement in the dispersibility of the inorganic filler, the degree of surface treatment with the surface treatment agent is preferably within a specific range. Specifically, 100% by mass of the inorganic filler is preferably surface-treated with a surface treatment agent of 0.2% to 5% by mass, and more preferably surface-treated with a surface treatment agent of 0.2% to 3% by mass. Preferably, the surface is treated with 0.3% by mass to 2% by mass of a surface treatment agent.

藉由表面處理劑進行的表面處理的程度可藉由無機填充材料在每單位表面積的碳量進行評價。從無機填充材料的分散性提高的觀點來看,無機填充材料的每單位表面積的碳量較佳為0.02mg/m 2以上,再較佳為0.1mg/m 2以上,更較佳為0.2mg/m 2以上。另一方面,從抑制樹脂組成物的熔體黏度上升的觀點來看,較佳為1.0mg/m 2以下,再較佳為0.8mg/m 2以下,更較佳為0.5mg/m 2以下。 The degree of surface treatment by the surface treatment agent can be evaluated by the amount of carbon per unit surface area of the inorganic filler. From the viewpoint of improving the dispersibility of the inorganic filler, the amount of carbon per unit surface area of the inorganic filler is preferably at least 0.02 mg/m 2 , more preferably at least 0.1 mg/m 2 , still more preferably 0.2 mg / m2 or more. On the other hand, from the viewpoint of suppressing the increase in the melt viscosity of the resin composition, it is preferably 1.0 mg/m 2 or less, more preferably 0.8 mg/m 2 or less, and still more preferably 0.5 mg/m 2 or less .

(B)無機填充材料在每單位表面積的碳量可在將表面處理後的無機填充材料藉由溶劑(例如甲基乙基酮(MEK))進行清洗處理後進行測定。具體來說,於表面處理劑進行表面處理的無機填充材料中天加足量的MEK作為溶劑,在25℃超聲波清洗5分鐘。去除上清液,使固體成分乾燥後,可使用碳分析儀測定無機填充材料的每單位表面積的碳量。作為碳分析儀,可使用股份公司堀場製作所製“EMIA-320V”等。(B) The amount of carbon per unit surface area of the inorganic filler can be measured after cleaning the surface-treated inorganic filler with a solvent (eg, methyl ethyl ketone (MEK)). Specifically, a sufficient amount of MEK was added as a solvent to the surface-treated inorganic filler material, and ultrasonic cleaning was performed at 25° C. for 5 minutes. After removing the supernatant and drying the solid content, the amount of carbon per unit surface area of the inorganic filler can be measured using a carbon analyzer. As a carbon analyzer, "EMIA-320V" manufactured by Horiba Seisakusho Co., Ltd., etc. can be used.

相對於樹脂組成物的不揮發成分100質量%,樹脂組成物中的(B)無機填充材料的量較佳為40質量%以上,再較佳為50質量%以上,更較佳為60質量%以上,特別佳為70質量%以上,較佳為95質量%以下,再較佳為90質量%以下,更較佳為85質量%以下,特別佳為80質量%以下。一般來說,無機填充材料的量如上述般多的情況下,容易產生樹脂組成物的最低熔體黏度增加及樹脂組成物的硬化物的密合性下降的課題。相對於此,藉由本實施方式相關之樹脂組成物,即使無機填充材料像上述般多的情況下,也可改善硬化物的密合性,更佳地可降低最低熔體黏度。因此,包含前述下限值以上的較多(B)無機填充材料的情況下,可特別有效地發揮本實施方式相關之樹脂組成物的優點。且,(B)無機填充材料的量為上述上限值以下的情況下,可顯著地獲得翹曲抑制及密合性提高的效果,並且通常可有效地降低最低熔體黏度。 [4. (C)彈性體] The amount of the (B) inorganic filler in the resin composition is preferably at least 40% by mass, more preferably at least 50% by mass, and still more preferably 60% by mass, based on 100% by mass of the non-volatile components of the resin composition. Above, particularly preferably at least 70% by mass, preferably at most 95% by mass, still more preferably at most 90% by mass, even more preferably at most 85% by mass, particularly preferably at most 80% by mass. In general, when the amount of the inorganic filler is as large as described above, the problems that the minimum melt viscosity of the resin composition increases and the adhesiveness of the cured product of the resin composition decreases tend to occur. On the other hand, according to the resin composition related to this embodiment, even when there are many inorganic fillers as described above, the adhesiveness of the cured product can be improved, and the minimum melt viscosity can be lowered more preferably. Therefore, when many (B) inorganic fillers more than the said lower limit are contained, the advantage of the resin composition concerning this embodiment can be exhibited effectively especially. Moreover, when the quantity of (B) inorganic filler is below the said upper limit, the effects of warpage suppression and adhesive improvement are remarkably acquired, and the minimum melt viscosity can be effectively lowered normally. [4. (C) Elastomer]

本實施方式相關之樹脂組成物包含作為(C)成分的(C)彈性體。該(C)彈性體中不包含屬於上述的(A)~(B)成分的物質。(C)彈性體意指具有柔性的樹脂,較佳為具有橡膠彈性的樹脂或者與其他成分聚合而表現橡膠彈性的樹脂。作為橡膠彈性,可舉出例如按照日本工業標準(JISK7161),以溫度25℃且濕度40%RH進行拉伸試驗的情況下,表現1GPa以下的彈性率的樹脂。(C)彈性體通常為可溶解於有機溶劑的無定形的樹脂成分。(C)彈性體可單獨使用1種,也可將2種以上以任意的比率組合使用。如果採用(C)彈性體,可降低樹脂組成物的硬化物的彈性率。The resin composition related to this embodiment contains (C) elastomer as (C)component. This (C) elastomer does not contain the thing belonging to the above-mentioned (A)-(B) component. (C) The elastomer means a flexible resin, preferably a resin having rubber elasticity or a resin expressing rubber elasticity by being polymerized with other components. Examples of rubber elasticity include resins that exhibit an elastic modulus of 1 GPa or less when a tensile test is performed at a temperature of 25° C. and a humidity of 40% RH in accordance with Japanese Industrial Standards (JIS K7161). (C) The elastomer is generally an amorphous resin component soluble in an organic solvent. (C) Elastomers may be used alone or in combination of two or more at any ratio. If the (C) elastomer is used, the modulus of elasticity of the cured product of the resin composition can be lowered.

(C)彈性體較佳為高分子量。(C)彈性體的數均分子量(Mn)較佳為1000以上,再較佳為1500以上,更較佳為2000以上,更較佳為3000以上,特別佳為5000以上。(C)彈性體為如上前述的高分子量的情況下,可顯著地獲得翹曲抑制及密合性提高的效果,並且通常可有效地降低最低熔體黏度。數均分子量的上限無特別限定,較佳為1000000以下,再較佳為900000以下。數均分子量(Mn)是使用GPC(凝膠滲透層析法)測定的聚苯乙烯換算的數均分子量。(C) The elastomer is preferably high molecular weight. (C) The number average molecular weight (Mn) of the elastomer is preferably at least 1000, more preferably at least 1500, still more preferably at least 2000, still more preferably at least 3000, particularly preferably at least 5000. (C) When the elastomer has a high molecular weight as described above, the effect of suppressing warpage and improving the adhesiveness can be remarkably obtained, and in general, the minimum melt viscosity can be effectively lowered. The upper limit of the number average molecular weight is not particularly limited, but is preferably at most 1,000,000, and more preferably at most 900,000. The number average molecular weight (Mn) is the polystyrene equivalent number average molecular weight measured using GPC (gel permeation chromatography).

(C)彈性體較佳為選自玻璃化轉變溫度(Tg)為25℃以下的樹脂及在25℃以下呈液態的樹脂中的1種以上。玻璃化轉變溫度(Tg)為25℃以下的樹脂的玻璃化轉變溫度較佳為20℃以下,再較佳為15℃以下。玻璃化轉變溫度的下限無特別限定,通常可為-15℃以上。且,在25℃時呈液態的樹脂較佳為在20℃以下呈液態的樹脂,再較佳為在15℃以下呈液態的樹脂。玻璃化轉變溫度可藉由DSC(差示掃描量熱測定)以5℃/分鐘的升溫速度進行測定。(C) The elastomer is preferably one or more types selected from resins having a glass transition temperature (Tg) of 25°C or lower and resins that are liquid at 25°C or lower. The glass transition temperature of the resin having a glass transition temperature (Tg) of 25°C or lower is preferably 20°C or lower, more preferably 15°C or lower. The lower limit of the glass transition temperature is not particularly limited, but usually -15°C or higher. Furthermore, the resin that is liquid at 25°C is preferably a resin that is liquid at a temperature below 20°C, and more preferably a resin that is liquid at a temperature below 15°C. The glass transition temperature can be measured by DSC (differential scanning calorimetry) at a heating rate of 5°C/min.

(C)彈性體較佳為在分子內具有選自聚丁二烯構造、聚矽氧烷構造、聚(甲基)丙烯酸酯構造、聚伸烷基構造、聚伸烷基氧基構造、聚異戊二烯構造、聚異丁烯構造、聚碳酸酯構造、聚苯乙烯構造中的1種以上的構造的樹脂。“(甲基)丙烯酸酯”是包含甲基丙烯酸酯及丙烯酸酯以及它們的組合的用語。此等構造可含於(C)彈性體的分子的主鏈,也可含於側鏈。(C) The elastomer preferably has a polybutadiene structure, a polysiloxane structure, a poly(meth)acrylate structure, a polyalkylene structure, a polyalkylene oxide structure, a poly A resin having at least one structure among isoprene structure, polyisobutylene structure, polycarbonate structure, and polystyrene structure. "(Meth)acrylate" is a term including methacrylate, acrylate, and combinations thereof. These structures may be contained in the molecular main chain of (C) elastomer, and may be contained in a side chain.

作為(C)彈性體,可舉出例如含有聚丁二烯構造的樹脂。聚丁二烯構造可含於主鏈,也可含於側鏈。且,聚丁二烯構造可一部分或全部被氫化。有時將含有聚丁二烯構造的樹脂稱為“聚丁二烯樹脂”。作為聚丁二烯樹脂的具體例,可舉出克雷威利(Cray Valley)公司製的“Ricon130MA8”、“Ricon130MA13”、“Ricon130MA20”、“Ricon131MA5”、“Ricon131MA10”、“Ricon131MA17”、“Ricon131MA20”、“Ricon184MA6”(含酸酐基的聚丁二烯),日本曹達股份公司製的“GQ-1000”(引入了羥基、羧基的聚丁二烯)、“G-1000”、“G-2000”、“G-3000”(兩末端羥基聚丁二烯)、“GI-1000”、“GI-2000”、“GI-3000”(兩末端羥基氫化聚丁二烯),Nagase ChemteX股份公司製的“FCA-061L”(氫化聚丁二烯骨架環氧樹脂)等。且,作為聚丁二烯樹脂的具體例,可舉出含酚式羥基的丁二烯樹脂,在分子內具有聚丁二烯構造、氨基甲酸酯構造及醯亞胺構造的聚醯亞胺樹脂。對於該聚醯亞胺樹脂,可將羥基末端聚丁二烯、二異氰酸酯化合物及四元酸酐作為原料製造線性聚醯亞胺樹脂(日本特開2006-37083號公報、國際公開第2008/153208號公報中記載的聚醯亞胺)。該聚醯亞胺樹脂的丁二烯構造的含有率較佳為60質量%~95質量%,再較佳為75質量%~85質量%。該聚醯亞胺樹脂的詳細情況可參考日本特開2006-37083號公報、國際公開第 2008/153208號的記載,該內容引用至本說明書。 As (C) elastomer, the resin containing a polybutadiene structure is mentioned, for example. The polybutadiene structure may be contained in the main chain or in the side chain. Also, the polybutadiene structure may be partially or fully hydrogenated. Resins containing a polybutadiene structure are sometimes referred to as "polybutadiene resins". Specific examples of polybutadiene resins include "Ricon130MA8", "Ricon130MA13", "Ricon130MA20", "Ricon131MA5", "Ricon131MA10", "Ricon131MA17", "Ricon131MA20" manufactured by Cray Valley Co., Ltd. ", "Ricon184MA6" (polybutadiene containing acid anhydride groups), "GQ-1000" (polybutadiene with hydroxyl and carboxyl groups introduced), "G-1000", "G-2000" manufactured by Nippon Soda Co., Ltd. ", "G-3000" (polybutadiene with hydroxyl groups at both ends), "GI-1000", "GI-2000", "GI-3000" (hydrogenated polybutadiene with hydroxyl groups at both ends), manufactured by Nagase ChemteX Co., Ltd. "FCA-061L" (hydrogenated polybutadiene skeleton epoxy resin) and so on. In addition, specific examples of polybutadiene resins include butadiene resins containing phenolic hydroxyl groups, polyimides having a polybutadiene structure, a urethane structure, and an imide structure in the molecule. resin. For this polyimide resin, a linear polyimide resin can be produced by using hydroxyl-terminated polybutadiene, a diisocyanate compound, and a tetrabasic acid anhydride as raw materials (Japanese Patent Laid-Open No. 2006-37083, International Publication No. 2008/153208 The polyimides described in the gazette). The content rate of the butadiene structure of this polyimide resin becomes like this. Preferably it is 60 mass % - 95 mass %, More preferably, it is 75 mass % - 85 mass %. For details of the polyimide resin, refer to Japanese Patent Laying-Open No. 2006-37083, International Publication No. No. 2008/153208, the content is incorporated herein.

作為(C)彈性體,可舉出例如含有聚(甲基)丙烯酸酯構造的樹脂。有時將含有聚(甲基)丙烯酸酯構造的樹脂稱為“聚(甲基)丙烯酸樹脂”。作為聚(甲基)丙烯酸樹脂的具體例,可舉出 Nagase ChemteX股份公司製的TEISANRESIN,根上工業股份公司製的“ME-2000”、“W-116.3”、“W-197C”、“KG-25”、“KG-3000”,東亞合成股份公司製的“ARUFON UH-2000”等。As (C) elastomer, the resin containing a poly(meth)acrylate structure is mentioned, for example. Resins containing a poly(meth)acrylate structure are sometimes referred to as "poly(meth)acrylic resins". Specific examples of poly(meth)acrylic resins include TEISANRESIN manufactured by Nagase ChemteX Co., Ltd., "ME-2000", "W-116.3", "W-197C", "KG- 25", "KG-3000", "ARUFON UH-2000" manufactured by Toago Gosei Co., Ltd., etc.

作為(C)彈性體,可舉出例如含有聚碳酸酯構造的樹脂。有時將含有聚碳酸酯構造的樹脂稱為“聚碳酸酯樹脂”。作為聚碳酸酯樹脂的具體例,可舉出三菱瓦斯化學股份公司製的“FPC0220”、“FPC2136”,旭化成化學品股份公司製的“T6002”、“T6001”(聚碳酸酯二醇),股份公司可樂麗製的“C-1090”、“C-2090”、“C-3090”(聚碳酸酯二醇)等。且,作為聚碳酸酯樹脂的具體例,可舉出在分子內具有醯亞胺構造、氨基甲酸酯構造及聚碳酸酯構造的聚醯亞胺樹脂。對於該聚醯亞胺樹脂,可將羥基末端聚碳酸酯、二異氰酸酯化合物及四元酸酐作為原料製造線性聚醯亞胺樹脂。該聚醯亞胺樹脂的碳酸酯構造的含有率較佳為60質量%~95質量%,再較佳為75質量%~85質量%。該聚醯亞胺樹脂的詳細情況可參考國際公開第 2016/129541號的記載,該內容引用至本說明書。 As (C) elastomer, the resin containing a polycarbonate structure is mentioned, for example. Resins having a polycarbonate structure are sometimes referred to as "polycarbonate resins". Specific examples of polycarbonate resins include "FPC0220" and "FPC2136" manufactured by Mitsubishi Gas Chemical Co., Ltd., "T6002" and "T6001" (polycarbonate diol) manufactured by Asahi Kasei Chemicals Co., Ltd. "C-1090", "C-2090", "C-3090" (polycarbonate diol) manufactured by the company's Kuraray. In addition, specific examples of the polycarbonate resin include polyimide resins having an imide structure, a urethane structure, and a polycarbonate structure in the molecule. For this polyimide resin, a linear polyimide resin can be produced from a hydroxyl-terminated polycarbonate, a diisocyanate compound, and a tetrabasic acid anhydride as raw materials. The content rate of the carbonate structure of this polyimide resin becomes like this. Preferably it is 60 mass % - 95 mass %, More preferably, it is 75 mass % - 85 mass %. The details of this polyimide resin can refer to International Publication No. No. 2016/129541, the content is incorporated in this specification.

作為(C)彈性體,可舉出例如含有聚矽氧烷構造的樹脂。有時將含有聚矽氧烷構造的樹脂稱為“矽氧烷樹脂”。作為矽氧烷樹脂的具體例,可舉出信越有機矽股份公司製的“SMP-2006”、“SMP-2003PGMEA”、“SMP-5005PGMEA”,以胺基末端聚矽氧烷及四元酸酐為原料的線性聚醯亞胺(國際公開第2010/053185號、日本特開 2002-12667號公報及日本特開2000-319386號公報等)等。 As (C) elastomer, resin containing a polysiloxane structure is mentioned, for example. Resins containing polysiloxane structures are sometimes referred to as "silicone resins". Specific examples of silicone resins include "SMP-2006", "SMP-2003PGMEA", and "SMP-5005PGMEA" manufactured by Shin-Etsu Silicone Co., Ltd. Linear polyimide as a raw material (International Publication No. 2010/053185, JP-A 2002-12667 and Japanese Patent Application Laid-Open No. 2000-319386, etc.), etc.

作為(C)彈性體,可舉出例如含有聚伸烷基構造及聚伸烷基氧基構造的樹脂。有時將含有聚伸烷基構造的樹脂稱為“伸烷基樹脂”。且,有時將含有聚伸烷基氧基構造的樹脂稱為“伸烷基氧基樹脂”。聚伸烷基氧基構造較佳為碳原子數2~15的聚伸烷基氧基構造,再較佳為碳原子數3~10的聚伸烷基氧基構造,特別佳為碳原子數5~6的聚伸烷基氧基構造。作為伸烷基樹脂及伸烷基氧基樹脂的具體例,可舉出旭化成纖維股份公司製的“PTXG-1000”、“PTXG-1800”等。Examples of the (C) elastomer include resins containing a polyalkylene structure and a polyalkyleneoxy structure. A resin containing a polyalkylene structure is sometimes referred to as an "alkylene resin". And, resin containing a polyalkyleneoxy structure may be called "alkyleneoxy resin". The polyalkyleneoxy structure is preferably a polyalkyleneoxy structure having 2 to 15 carbon atoms, more preferably a polyalkyleneoxy structure having 3 to 10 carbon atoms, and particularly preferably a carbon number of 5-6 polyalkylene oxide structure. Specific examples of the alkylene resin and the alkyleneoxy resin include "PTXG-1000" and "PTXG-1800" manufactured by Asahi Kasei Fibers Co., Ltd., and the like.

作為(C)彈性體,可舉出例如含有聚異戊二烯構造的樹脂。有時將含有聚異戊二烯構造的樹脂稱為“異戊二烯樹脂”。作為異戊二烯樹脂的具體例,可舉出股份公司可樂麗製的“KL-610”、“KL613”等。As (C) elastomer, the resin containing a polyisoprene structure is mentioned, for example. Resins containing a polyisoprene structure are sometimes referred to as "isoprene resins". Specific examples of the isoprene resin include "KL-610" and "KL613" manufactured by Kuraray Co., Ltd., etc.

作為(C)彈性體,可舉出例如含有聚異丁烯構造的樹脂。有時將含有聚異丁烯構造的樹脂稱為“異丁烯樹脂”。作為異丁烯樹脂的具體例,可舉出股份公司Kaneka製的“SIBSTAR-073T”(苯乙烯-異丁烯-苯乙烯三嵌段共聚物)、“SIBSTAR-042D”(苯乙烯-異丁烯二嵌段共聚物)等。As (C) elastomer, the resin containing a polyisobutylene structure is mentioned, for example. Resins containing a polyisobutylene structure are sometimes referred to as "isobutylene resins". Specific examples of isobutylene resins include "SIBSTAR-073T" (styrene-isobutylene-styrene triblock copolymer) and "SIBSTAR-042D" (styrene-isobutylene diblock copolymer) manufactured by Kaneka Co., Ltd. )wait.

作為(C)彈性體,可舉出例如含有聚苯乙烯構造的樹脂。有時將含有聚苯乙烯構造的樹脂稱為“聚苯乙烯樹脂”。聚苯乙烯樹脂能夠是與苯乙烯單元組合而包含與前述的苯乙烯單元不同的任意的重複單元的共聚物,也能夠是氫化聚苯乙烯樹脂。作為聚苯乙烯樹脂,可舉出例如苯乙烯-丁二烯-苯乙烯嵌段共聚物(SBS)、苯乙烯-異戊二烯-苯乙烯嵌段共聚物(SIS)、苯乙烯-乙烯-丁烯-苯乙烯嵌段共聚物(SEBS)、苯乙烯-乙烯-丙烯-苯乙烯嵌段共聚物(SEPS)、苯乙烯-乙烯-乙烯-丙烯-苯乙烯嵌段共聚物(SEEPS)、苯乙烯-丁二烯-丁烯-苯乙烯嵌段共聚物(SBBS)、苯乙烯-丁二烯二嵌段共聚物、氫化苯乙烯-丁二烯嵌段共聚物、氫化苯乙烯-異戊二烯嵌段共聚物、氫化苯乙烯-丁二烯無規共聚物、苯乙烯-馬來酸酐共聚物等。作為聚苯乙烯樹脂的具體例,可舉出氫化苯乙烯類熱塑性彈性體“H1041”、“Tuftec H1043”、“Tuftec P2000”、“Tuftec MP10”(旭化成股份公司製),環氧化苯乙烯-丁二烯熱塑性彈性體“EPOFRIENDAT501”、“CT310”(大賽璐股份公司製),具有羥基的改質苯乙烯類彈性體“SEPTON HG252”(股份公司可樂麗制),具有羧基的改質苯乙烯類彈性體“TuftecN503M”、具有氨基的改質苯乙烯類彈性體“Tuftec N501”、具有酸酐基的改質苯乙烯類彈性體“Tuftec M1913”(旭化成化學品股份公司製),未改質苯乙烯類彈性體“SEPTONS8104”(股份公司可樂麗製),苯乙烯-乙烯/丁烯-苯乙烯嵌段共聚物“FG1924”(Kraton公司製)、“EF-40”(克雷威利公司製)。As (C) elastomer, the resin containing a polystyrene structure is mentioned, for example. Resins having a polystyrene structure are sometimes referred to as "polystyrene resins". The polystyrene resin may be a copolymer containing arbitrary repeating units different from the aforementioned styrene units in combination with a styrene unit, or may be a hydrogenated polystyrene resin. Examples of polystyrene resins include styrene-butadiene-styrene block copolymer (SBS), styrene-isoprene-styrene block copolymer (SIS), styrene-ethylene- Butylene-styrene block copolymer (SEBS), styrene-ethylene-propylene-styrene block copolymer (SEPS), styrene-ethylene-ethylene-propylene-styrene block copolymer (SEEPS), benzene Ethylene-butadiene-butylene-styrene block copolymer (SBBS), styrene-butadiene diblock copolymer, hydrogenated styrene-butadiene block copolymer, hydrogenated styrene-isoprene Alkene block copolymer, hydrogenated styrene-butadiene random copolymer, styrene-maleic anhydride copolymer, etc. Specific examples of polystyrene resins include hydrogenated styrene-based thermoplastic elastomers "H1041", "Tuftec H1043", "Tuftec P2000", "Tuftec MP10" (manufactured by Asahi Kasei Co., Ltd.), epoxidized styrene-butylene Diene thermoplastic elastomer "EPOFRIENDAT501", "CT310" (manufactured by Daicel Co., Ltd.), modified styrene-based elastomer with hydroxyl group "SEPTON HG252" (manufactured by Kuraray Co., Ltd.), modified styrene-based elastomer with carboxyl group Elastomer "Tuftec N503M", amino group-modified styrene-based elastomer "Tuftec N501", acid-anhydride group-modified styrene-based elastomer "Tuftec M1913" (manufactured by Asahi Kasei Chemicals Co., Ltd.), unmodified styrene Elastomer "SEPTONS8104" (manufactured by Kuraray Co., Ltd.), styrene-ethylene/butylene-styrene block copolymer "FG1924" (manufactured by Kraton Co., Ltd.), "EF-40" (manufactured by Crayville Co., Ltd.) .

上述中,作為(C)彈性體,再較佳為在分子內具有選自聚丁二烯構造、聚碳酸酯構造及聚(甲基)丙烯酸酯構造中的至少1種構造的樹脂。另外,作為(C)彈性體,特別佳為在分子內具有聚丁二烯構造或聚碳酸酯構造的樹脂。具有聚丁二烯構造或聚碳酸酯構造的(C)彈性體通常與(A-1)螯合物型環氧樹脂的相容性低。因此,此等(C)彈性體在微觀上從(A-1)螯合物型環氧樹脂相分離,可形成柔性良好的微小的區域(domain)。樹脂組成物的硬化物中,該區域的柔性得到發揮,從而可有效地降低該硬化物的彈性率,故可在不損害密合性的情況下特別有效地抑制翹曲。Among the above, the (C) elastomer is more preferably a resin having at least one structure selected from a polybutadiene structure, a polycarbonate structure, and a poly(meth)acrylate structure in the molecule. Moreover, as (C) elastomer, resin which has a polybutadiene structure or a polycarbonate structure in a molecule|numerator is especially preferable. The (C) elastomer having a polybutadiene structure or a polycarbonate structure generally has low compatibility with the (A-1) chelate type epoxy resin. Therefore, these (C) elastomers are phase-separated microscopically from (A-1) chelate type epoxy resin, and can form a fine domain (domain) favorable in flexibility. In the cured product of the resin composition, since the flexibility of this region is exerted, the modulus of elasticity of the cured product can be effectively reduced, so that warpage can be suppressed particularly effectively without impairing the adhesiveness.

(C)彈性體可具有能夠與(A)環氧樹脂反應的官能基。(C)彈性體與(A)環氧樹脂反應的情況下,可提高樹脂組成物的硬化物的機械強度。能夠與(A)環氧樹脂反應的官能基中包含因加熱而產生的官能基。能夠與(A)環氧樹脂反應的官能基可為選自羥基、羧基、酸酐基、酚式羥基、環氧基、異氰酸酯基及氨基甲酸酯基中的1種以上的官能基。其中,作為該官能基,較佳為羥基、酸酐基、酚式羥基、環氧基、異氰酸酯基及氨基甲酸酯基,再較佳為羥基、酸酐基、酚式羥基及環氧基,特別佳為酚式羥基。含官能基的(C)彈性體的數均分子量(Mn)較佳為5000以上。The (C) elastomer may have a functional group capable of reacting with the (A) epoxy resin. When the (C) elastomer reacts with the (A) epoxy resin, the mechanical strength of the cured product of the resin composition can be improved. The functional group which can react with (A) epoxy resin contains the functional group which generate|occur|produces by heating. The functional group capable of reacting with (A) epoxy resin may be one or more functional groups selected from hydroxyl group, carboxyl group, acid anhydride group, phenolic hydroxyl group, epoxy group, isocyanate group and urethane group. Among them, as the functional group, preferably hydroxyl group, acid anhydride group, phenolic hydroxyl group, epoxy group, isocyanate group and carbamate group, more preferably hydroxyl group, acid anhydride group, phenolic hydroxyl group and epoxy group, especially Preferably it is a phenolic hydroxyl group. The number average molecular weight (Mn) of the functional group-containing (C) elastomer is preferably 5,000 or more.

相對於樹脂組成物的不揮發成分100質量%,樹脂組成物中的(C)彈性體的量較佳為1質量%以上,再較佳為2質量%以上,更較佳為3質量%以上,較佳為20質量%以下,再較佳為15質量%以下,更較佳為10質量%以下。(C)彈性體的量在上述範圍內的情況下,可顯著地獲得翹曲抑制及密合性提高的效果,並且通常可有效地降低最低熔體黏度。The amount of the (C) elastomer in the resin composition is preferably at least 1% by mass, more preferably at least 2% by mass, and still more preferably at least 3% by mass, based on 100% by mass of the non-volatile components of the resin composition. , preferably less than 20% by mass, more preferably less than 15% by mass, more preferably less than 10% by mass. (C) When the amount of the elastomer is within the above range, the effect of suppressing warpage and improving the adhesiveness can be remarkably obtained, and in general, the minimum melt viscosity can be effectively lowered.

相對於樹脂組成物的樹脂成分100質量%,樹脂組成物中的(C)彈性體的量較佳為5質量%以上,再較佳為10質量%以上,更較佳為20質量%以上,較佳為80質量%以下,再較佳為60質量%以下,更較佳為50質量%以下。(C)彈性體的量在上述範圍內的情況下,可顯著地獲得翹曲抑制及密合性提高的效果,並且通常可有效地降低最低熔體黏度。 [5. (D)硬化劑] The amount of the (C) elastomer in the resin composition is preferably at least 5% by mass, more preferably at least 10% by mass, more preferably at least 20% by mass, based on 100% by mass of the resin component of the resin composition, Preferably it is 80 mass % or less, More preferably, it is 60 mass % or less, More preferably, it is 50 mass % or less. (C) When the amount of the elastomer is within the above range, the effect of suppressing warpage and improving the adhesiveness can be remarkably obtained, and in general, the minimum melt viscosity can be effectively lowered. [5. (D) Hardener]

本實施方式相關之樹脂組成物中,可與上述的(A)~(C)成分組合,進一步包含(D)硬化劑作為任意成分。作為該(D)成分的(D)硬化劑中不包含相當於上述的(A)~(C)成分者。(D)硬化劑可具有與(A)環氧樹脂反應而使樹脂組成物硬化的功能。In the resin composition related to this embodiment, it can combine with the above-mentioned (A)-(C) component, and can further contain (D) hardening|curing agent as an optional component. Those corresponding to the above-mentioned (A) to (C) components are not included in the (D) curing agent which is the (D) component. (D) The curing agent may have a function of reacting with the (A) epoxy resin to harden the resin composition.

作為(D)硬化劑,可舉出例如苯酚類硬化劑(酚類硬化劑)、萘酚類硬化劑、活性酯類硬化劑、胺類硬化劑、酸酐類硬化劑、苯并噁嗪類硬化劑、氰酸酯類硬化劑、碳二亞胺類硬化劑、硫醇類硬化劑等,其中,較佳為酚類硬化劑、萘酚類硬化劑、活性酯類硬化劑,特別佳為苯酚類硬化劑及活性酯類硬化劑。(D)硬化劑可單獨使用1種,也可將2種以上組合使用。Examples of (D) curing agents include phenol-based curing agents (phenol-based curing agents), naphthol-based curing agents, active ester-based curing agents, amine-based curing agents, acid anhydride-based curing agents, and benzoxazine-based curing agents. cyanate-based hardeners, carbodiimide-based hardeners, mercaptan-based hardeners, etc. Among them, phenolic hardeners, naphthol-based hardeners, and active ester-based hardeners are preferred, and phenolic hardeners are particularly preferred. Hardeners and active ester hardeners. (D) The curing agent may be used alone or in combination of two or more.

作為苯酚類硬化劑及萘酚類硬化劑,從耐熱性及耐水性的觀點來看,較佳為具有酚醛構造(novolacStructure)的硬化劑。且,從密合性的觀點來看,較佳為含氮的苯酚類硬化劑,再較佳為含三嗪骨架的苯酚類硬化劑。As the phenol-based curing agent and the naphthol-based curing agent, those having a novolac structure are preferable from the viewpoint of heat resistance and water resistance. Furthermore, from the viewpoint of adhesiveness, nitrogen-containing phenolic curing agents are preferred, and triazine skeleton-containing phenolic curing agents are further preferred.

作為苯酚類硬化劑及萘酚類硬化劑的具體例,可舉出例如明及化成股份公司製的“MEH-7700”、“MEH-7810”、“MEH-7851”、“MEH-8000H”,日本化藥股份公司製的“NHN”、“CBN”、“GPH”,日鐵化學材料股份公司製的“SN-170”、“SN-180”、“SN-190”、“SN-475”、“SN-485”、“SN-495”、“SN-495V”、“SN-375”、“SN-395” ,DIC股份公司製的“TD-2090”、“TD-2090-60M”、“LA-7052”、“LA-7054”、“LA-1356”、“LA-3018”、“LA-3018-50P”、“EXB-9500”、“HPC-9500”、“KA-1160”、“KA-1163”、“KA-1165”,群榮化學股份公司製的“GDP-6115L” 、“GDP-6115H”、“ELPC75”等。 Specific examples of phenol-based hardeners and naphthol-based hardeners include "MEH-7700", "MEH-7810", "MEH-7851", and "MEH-8000H" manufactured by Meiji Kasei Co., Ltd. "NHN", "CBN", and "GPH" manufactured by Nippon Kayaku Co., Ltd., "SN-170", "SN-180", "SN-190", and "SN-475" manufactured by Nippon Steel Chemical Materials Co., Ltd. , "SN-485", "SN-495", "SN-495V", "SN-375", "SN-395" , "TD-2090", "TD-2090-60M", "LA-7052", "LA-7054", "LA-1356", "LA-3018", "LA-3018-50P" manufactured by DIC Corporation ", "EXB-9500", "HPC-9500", "KA-1160", "KA-1163", "KA-1165", "GDP-6115L" manufactured by Qunyei Chemical Co., Ltd. , "GDP-6115H", "ELPC75" and so on.

作為活性酯類硬化劑,可使用1分子中具有1個以上活性酯基的化合物。其中,作為活性酯類硬化劑,較佳為酚酯類、硫酚酯類、N-羥基胺酯類、雜環羥基化合物的酯類等在1分子中具有2個以上反應活性高的酯基的化合物。該活性酯類硬化劑較佳為藉由羧酸化合物及/或硫代羧酸化合物與羥基化合物及/或硫醇化合物的縮合反應獲得的化合物。特別是從耐熱性提高的觀點來看,較佳為由羧酸化合物及羥基化合物獲得的活性酯類化合物,再較佳為由羧酸化合物與苯酚化合物及/或萘酚化合物獲得的活性酯類硬化劑。作為羧酸化合物,可舉出例如苯甲酸、乙酸、琥珀酸、馬來酸、衣康酸、鄰苯二甲酸、間苯二甲酸、對苯二甲酸、均苯四酸等。作為苯酚化合物或萘酚化合物,可舉出例如氫醌、間苯二酚、雙酚A、雙酚F、雙酚S、酚酞啉、甲基化雙酚A、甲基化雙酚F、甲基化雙酚S、苯酚、鄰甲酚、間甲酚、對甲酚、兒茶酚、α-萘酚、β-萘酚、1,5-二羥基萘、1,6-二羥基萘、2,6-二羥基萘、二羥基二苯酮、三羥基二苯酮、四羥基二苯酮、間苯三酚、苯三酚、雙環戊二烯型二苯酚化合物、線型酚醛樹脂(phenol novolac)等。於此,“雙環戊二烯型二苯酚化合物”意指1分子雙環戊二烯縮合2分子苯酚而得的二苯酚化合物。As the active ester curing agent, a compound having one or more active ester groups in one molecule can be used. Among them, as active ester hardeners, phenolic esters, thiophenolic esters, N-hydroxylamine esters, esters of heterocyclic hydroxy compounds, etc. have two or more highly reactive ester groups in one molecule. compound of. The active ester hardener is preferably a compound obtained by condensation reaction of carboxylic acid compound and/or thiocarboxylic acid compound with hydroxyl compound and/or thiol compound. In particular, from the viewpoint of improving heat resistance, active ester compounds obtained from carboxylic acid compounds and hydroxy compounds are preferred, and active ester compounds obtained from carboxylic acid compounds and phenol compounds and/or naphthol compounds are more preferred. hardener. Examples of the carboxylic acid compound include benzoic acid, acetic acid, succinic acid, maleic acid, itaconic acid, phthalic acid, isophthalic acid, terephthalic acid, and pyromellitic acid. Examples of the phenol compound or naphthol compound include hydroquinone, resorcinol, bisphenol A, bisphenol F, bisphenol S, phenolphthalein, methylated bisphenol A, methylated bisphenol F, methylated bisphenol Hydroxylated bisphenol S, phenol, o-cresol, m-cresol, p-cresol, catechol, α-naphthol, β-naphthol, 1,5-dihydroxynaphthalene, 1,6-dihydroxynaphthalene, 2,6-dihydroxynaphthalene, dihydroxybenzophenone, trihydroxybenzophenone, tetrahydroxybenzophenone, phloroglucinol, glucinol, dicyclopentadiene type diphenol compound, novolac resin (phenol novolac )wait. Here, the "dicyclopentadiene-type diphenol compound" means the diphenol compound obtained by condensing 1 molecule of dicyclopentadiene and 2 molecules of phenol.

作為活性酯類硬化劑的較佳之具體例,較佳為含雙環戊二烯型二苯酚構造的活性酯類硬化劑、含萘構造的活性酯類硬化劑、含線型酚醛樹脂的乙醯基化物的活性酯類硬化劑、含線型酚醛樹脂的苯甲醯基化物的活性酯類硬化劑。其中,再較佳為含萘構造的活性酯類硬化劑、含雙環戊二烯型二苯酚構造的活性酯類硬化劑。“雙環戊二烯型二苯酚構造”表示由伸苯基-伸二環戊基-伸苯基形成的2價構造單元。Preferred specific examples of active ester hardeners are active ester hardeners containing dicyclopentadiene-type diphenol structures, active ester hardeners containing naphthalene structures, and acetylated compounds containing novolac resins. Active ester hardeners, active ester hardeners containing benzoyl compounds of novolac resins. Among them, active ester hardeners containing a naphthalene structure and active ester hardeners containing a dicyclopentadiene-type diphenol structure are more preferable. The "dicyclopentadiene-type diphenol structure" means a divalent structural unit composed of phenylene-dicyclopentylene-phenylene.

作為活性酯類硬化劑的市售品,含雙環戊二烯型二苯酚構造的活性酯類硬化劑可舉出“EXB9451”、“EXB9460”、“EXB9460S”、“HPC-8000-65T”、“HPC-8000H-65TM”、“EXB-8000L-65TM”(DIC股份公司製)等,含萘構造的活性酯類硬化劑可舉出“EXB-9416-70BK”、“EXB-8150-65T”、“EXB-8100L-65T”、“EXB-8150L-65T” (DIC股份公司製)等,含線型酚醛樹脂的乙醯基化物的活性酯類硬化劑可舉出“DC808”(三菱化學股份公司製)等,含線型酚醛樹脂的苯甲醯基化物的活性酯類硬化劑可舉出“YLH1026”(三菱化學股份公司製)等,作為線型酚醛樹脂的乙醯基化物的活性酯類硬化劑可舉出“DC808”(三菱化學股份公司製)等,作為線型酚醛樹脂的苯甲醯基化物的活性酯類硬化劑可舉出“YLH1026”(三菱化學股份公司製)、“YLH1030”(三菱化學股份公司製)、“YLH1048”(三菱化學股份公司製)等。Commercially available active ester hardeners include "EXB9451", "EXB9460", "EXB9460S", "HPC-8000-65T", " HPC-8000H-65TM", "EXB-8000L-65TM" (manufactured by DIC Co., Ltd.), etc., examples of active ester hardeners containing a naphthalene structure include "EXB-8100L-65T", "EXB-8150L-65T" (manufactured by DIC Co., Ltd.), etc., "DC808" (manufactured by Mitsubishi Chemical Co., Ltd.) ), etc., the active ester hardener containing benzoyl compounds of novolak resins includes “YLH1026” (manufactured by Mitsubishi Chemical Co., Ltd.), and the active ester hardeners of acetyl compounds of novolak resins include Examples include "DC808" (manufactured by Mitsubishi Chemical Co., Ltd.), and "YLH1026" (manufactured by Mitsubishi Chemical Co., Ltd.), "YLH1030" (manufactured by Mitsubishi Chemical Co., Ltd.) joint-stock company), "YLH1048" (Mitsubishi Chemical Co., Ltd.), etc.

作為胺類硬化劑,可舉出在1分子內具有1個以上氨基的硬化劑,可舉出例如脂肪族胺類、聚醚胺類、脂環族胺類、芳香族胺類等。其中,較佳為芳香族胺類。胺類硬化劑較佳為一級胺或二級胺,再較佳為一級胺。作為胺類硬化劑的具體例,可舉出4,4’-亞甲基雙(2,6-二甲基苯胺)、二苯基二氨基碸、4,4’-二氨基二苯基甲烷、4,4’-二氨基二苯基碸、3,3’-二氨基二苯基碸、間苯二胺、間二甲苯二胺、二乙基甲苯二胺、4,4’-二氨基二苯基醚、3,3’-二甲基-4,4’-二氨基聯苯、2,2’-二甲基-4,4’-二氨基聯苯、3,3’-二羥基聯苯胺、2,2-雙(3-氨基-4-羥基苯基)丙烷、3,3-二甲基-5,5-二乙基-4,4-二苯基甲烷二胺、2,2-雙(4-氨基苯基)丙烷、2,2-雙(4-(4-氨基苯氧基)苯基)丙烷、1,3-雙(3-氨基苯氧基)苯、1,3-雙(4-氨基苯氧基)苯、1,4-雙(4-氨基苯氧基)苯、4,4’-雙(4-氨基苯氧基)聯苯、雙(4-(4-氨基苯氧基)苯基)碸、雙(4-(3-氨基苯氧基)苯基)碸等。胺類硬化劑可使用市售品,可舉出例如日本化藥股份公司製的“KAYABOND C-200S”、“KAYABOND C-100”、 “KAYAHARDA-A”、“KAYAHARDA-B”、“KAYAHARDA-S”,三菱化學股份公司製的“EPICUREW”等。 Examples of the amine curing agent include those having one or more amino groups in one molecule, and examples thereof include aliphatic amines, polyether amines, alicyclic amines, and aromatic amines. Among them, aromatic amines are preferred. The amine hardener is preferably a primary amine or a secondary amine, and is more preferably a primary amine. Specific examples of amine hardeners include 4,4'-methylenebis(2,6-dimethylaniline), diphenyldiaminophen, 4,4'-diaminodiphenylmethane , 4,4'-diaminodiphenylene, 3,3'-diaminodiphenylene, m-phenylenediamine, m-xylylenediamine, diethyltoluenediamine, 4,4'-diamino Diphenyl ether, 3,3'-dimethyl-4,4'-diaminobiphenyl, 2,2'-dimethyl-4,4'-diaminobiphenyl, 3,3'-dihydroxy Benzidine, 2,2-bis(3-amino-4-hydroxyphenyl)propane, 3,3-dimethyl-5,5-diethyl-4,4-diphenylmethanediamine, 2, 2-bis(4-aminophenyl)propane, 2,2-bis(4-(4-aminophenoxy)phenyl)propane, 1,3-bis(3-aminophenoxy)benzene, 1, 3-bis(4-aminophenoxy)benzene, 1,4-bis(4-aminophenoxy)benzene, 4,4'-bis(4-aminophenoxy)biphenyl, bis(4-( 4-aminophenoxy)phenyl)pyridine, bis(4-(3-aminophenoxy)phenyl)pyridine, etc. Commercially available amine curing agents can be used, and examples thereof include "KAYABOND C-200S", "KAYABOND C-100" manufactured by Nippon Kayaku Co., Ltd., "KAYAHARDA-A", "KAYAHARDA-B", "KAYAHARDA-S", "EPICUREW" manufactured by Mitsubishi Chemical Corporation, etc.

作為酸酐類硬化劑,可舉出在1分子內具有1個以上酸酐基的硬化劑。作為酸酐類硬化劑的具體例,可舉出例如鄰苯二甲酸酐、四氫鄰苯二甲酸酐、六氫鄰苯二甲酸酐、甲基四氫鄰苯二甲酸酐、甲基六氫鄰苯二甲酸酐、甲基氟銻磺酸酐、氫化甲基氟銻磺酸酐、三烷基四氫鄰苯二甲酸酐、十二碳烯基琥珀酸酐、5-(2,5-二氧代四氫-3-呋喃基)-3-甲基-3-環己烯-1,2-二甲酸酐、偏苯三甲酸酐、均苯四甲酸酐、二苯甲酮四甲酸二酐、聯苯四甲酸二酐、萘四甲酸二酐、氧雙鄰苯二甲酸二酐、3,3’-4,4’-二苯基碸四甲酸二酐、1,3,3a,4,5,9b-六氫-5-(四氫-2,5-二氧代-3-呋喃基)-萘并[1,2-C]呋喃-1,3-二酮、乙二醇雙(偏苯三甲酸酐酯)、苯乙烯與馬來酸進行共聚而得到的苯乙烯-馬來酸樹脂等的聚合物型的酸酐等。作為酸酐類硬化劑的市售品,可舉出例如新日本理化股份公司製的“MH-700”等。Examples of the acid anhydride curing agent include those having one or more acid anhydride groups in one molecule. Specific examples of acid anhydride hardeners include, for example, phthalic anhydride, tetrahydrophthalic anhydride, hexahydrophthalic anhydride, methyltetrahydrophthalic anhydride, methylhexahydrophthalic anhydride, Phthalic anhydride, methylfluoroantimonysulfonic anhydride, hydrogenated methylfluoroantimonysulfonic anhydride, trialkyltetrahydrophthalic anhydride, dodecenylsuccinic anhydride, 5-(2,5-dioxotetra Hydrogen-3-furyl)-3-methyl-3-cyclohexene-1,2-dicarboxylic anhydride, trimellitic anhydride, pyromellitic anhydride, benzophenone tetracarboxylic dianhydride, biphenyl tetra Formic dianhydride, naphthalene tetracarboxylic dianhydride, oxydiphthalic dianhydride, 3,3'-4,4'-diphenyl tetracarboxylic dianhydride, 1,3,3a,4,5,9b- Hexahydro-5-(tetrahydro-2,5-dioxo-3-furyl)-naphtho[1,2-c]furan-1,3-dione, ethylene glycol bis(trimellitic anhydride ester), polymer-type acid anhydrides such as styrene-maleic acid resin obtained by copolymerization of styrene and maleic acid, and the like. As a commercial item of an acid anhydride type curing agent, "MH-700" by Nippon Chemical Co., Ltd. etc. are mentioned, for example.

作為苯并噁嗪類硬化劑的具體例,可舉出JFE化工股份公司製的“JBZ-OD100”(苯并噁嗪環當量218 g/eq.)、“JBZ-OP100D”(苯并噁嗪環當量218 g/eq.)、“ODA-BOZ”(苯并噁嗪環當量218 g/eq.),四國化成工業股份公司製的“P-d”(苯并噁嗪環當量217 g/eq.)、“F-a”(苯并噁嗪環當量217 g/eq.),昭及高分子股份公司製的“HFB2006M” (苯并噁嗪環當量432g/eq.)等。Specific examples of benzoxazine-based hardeners include "JBZ-OD100" (benzoxazine ring equivalent weight 218 g/eq.), "JBZ-OP100D" (benzoxazine ring equivalent) manufactured by JFE Chemical Co., Ltd. Ring equivalent weight 218 g/eq.), "ODA-BOZ" (benzoxazine ring equivalent weight 218 g/eq.), "P-d" (benzoxazine ring equivalent weight 217 g/eq.) manufactured by Shikoku Chemical Industry Co., Ltd. .), "F-a" (benzoxazine ring equivalent 217 g/eq.), Showa Polymer Co., Ltd. "HFB2006M" (benzoxazine ring equivalent 432 g/eq.), etc.

作為氰酸酯類硬化劑,可舉出例如雙酚A二氰酸酯、多酚氰酸酯、低聚(3-亞甲基-1,5-伸苯基氰酸酯)、4,4’-亞甲基雙(2,6-二甲基苯基氰酸酯)、4,4’-亞乙基二苯基二氰酸酯、六氟雙酚A二氰酸酯、2,2-雙(4-氰酸酯基)苯基丙烷、1,1-雙(4-氰酸酯基苯基甲烷)、雙(4-氰酸酯基-3,5-二甲基苯基)甲烷、1,3-雙(4-氰酸酯基苯基-1-(甲基亞乙基))苯、雙(4-氰酸酯基苯基)硫醚及雙(4-氰酸酯基苯基)醚等二官能氰酸酯樹脂;由苯酚酚醛清漆樹脂及甲酚酚醛清漆樹脂等衍生的多官能氰酸酯樹脂;此等氰酸酯樹脂進行部分三嗪化而得到的預聚物;等。 作為氰酸酯系樹脂的具體例,可舉出Lonza Japan股份公司製的“PT30”及“PT60”(苯酚酚醛清漆型多官能氰酸酯樹脂)、“ULL-950S”(多官能氰酸酯樹脂)、“BA230”、“BA230S75”(雙酚A二氰酸酯的一部分或全部進行三嗪化形成了三聚體而得到的預聚物)等。 Examples of cyanate hardeners include bisphenol A dicyanate, polyphenol cyanate, oligo(3-methylene-1,5-phenylene cyanate), 4,4 '-Methylene bis(2,6-dimethylphenyl cyanate), 4,4'-ethylene diphenyl dicyanate, hexafluorobisphenol A dicyanate, 2,2 -Bis(4-cyanato)phenylpropane, 1,1-bis(4-cyanatophenylmethane), bis(4-cyanato-3,5-dimethylphenyl) Methane, 1,3-bis(4-cyanatophenyl-1-(methylethylene))benzene, bis(4-cyanatophenyl)sulfide and bis(4-cyanate Difunctional cyanate ester resins such as phenyl) ether; multifunctional cyanate ester resins derived from phenol novolac resins and cresol novolak resins; prepolymerization obtained by partially triazinating these cyanate ester resins things; etc. Specific examples of cyanate resins include "PT30" and "PT60" (phenol novolak type polyfunctional cyanate resins), "ULL-950S" (polyfunctional cyanate resins) manufactured by Lonza Japan Co., Ltd. Resin), "BA230", "BA230S75" (a prepolymer obtained by triazinating part or all of bisphenol A dicyanate to form a trimer), etc.

作為碳二亞胺類硬化劑的具體例,可舉出日清紡化學股份公司製的CARBODILITE(註冊商標)V-03(碳二亞胺基當量:216g/eq.)、V-05(碳二亞胺基當量:262g/eq.)、V-07(碳二亞胺基當量:200g/eq.)、V-09(碳二亞胺基當量:200g/eq.),萊茵化學公司製的Stabaxol(註冊商標)P(碳二亞胺基當量:302g/eq.)。Specific examples of carbodiimide curing agents include CARBODILITE (registered trademark) V-03 (carbodiimide group equivalent: 216 g/eq.), V-05 (carbodiimide Amino group equivalent: 262 g/eq.), V-07 (carbodiimide group equivalent: 200 g/eq.), V-09 (carbodiimide group equivalent: 200 g/eq.), Stabaxol manufactured by Rhein Chemie (registered trademark) P (carbodiimide group equivalent: 302 g/eq.).

作為硫醇類硬化劑的具體例,可舉出三羥甲基丙烷三(3-巰基丙酸酯)、季戊四醇四(3-巰基丁酸酯)、三(3-巰基丙基)異氰脲酸酯等。Specific examples of mercaptan hardeners include trimethylolpropane tris(3-mercaptopropionate), pentaerythritol tetrakis(3-mercaptobutyrate), tris(3-mercaptopropyl)isocyanurate Etc.

(D)硬化劑的活性基當量較佳為50g/eq.~3000g/eq.,再較佳為100g/eq.~1000g/eq.,更較佳為100g/eq.~500g/eq.,特別佳為100g/eq.~300g/eq.。活性基當量為每1當量的活性基所對應的硬化劑的質量。(D) The active group equivalent weight of the hardener is preferably 50g/eq.-3000g/eq., more preferably 100g/eq.-1000g/eq., more preferably 100g/eq.-500g/eq., Particularly preferably, it is 100g/eq. to 300g/eq. The active group equivalent is the mass of hardener corresponding to one equivalent of active group.

將(A)環氧樹脂的環氧基數設為1的情況下,(D)硬化劑的活性基數較佳為0.1以上,再較佳為0.2以上,更較佳為0.3以上,較佳為5.0以下,再較佳為2.0以下,特別佳為1.0以下。“(A)環氧樹脂的環氧基數”表示對將存在於樹脂組成物中的(A)環氧樹脂的不揮發成分的質量除以環氧當量而得的值進行合計得到的值。且,“(D)硬化劑的活性基數”表示對於將存在於樹脂組成物中的(D)硬化劑的不揮發成分的質量除以活性基當量而得的值進行合計得到的值。When the number of epoxy groups in (A) epoxy resin is 1, the number of active groups in (D) curing agent is preferably 0.1 or more, more preferably 0.2 or more, still more preferably 0.3 or more, more preferably 5.0 or less, more preferably 2.0 or less, particularly preferably 1.0 or less. "Number of epoxy groups of (A) epoxy resin" represents the value obtained by dividing the mass of the non-volatile matter of (A) epoxy resin present in the resin composition by the epoxy equivalent. In addition, "the active group number of (D) curing agent" shows the value obtained by dividing the mass of the non-volatile component of (D) hardening|curing agent present in a resin composition by active group equivalent total.

相對於樹脂組成物的不揮發成分100質量%,樹脂組成物中的(D)硬化劑的量較佳為1質量%以上,再較佳為2質量%以上,特別佳為4質量%以上,較佳為30質量%以下,再較佳為20質量%以下,特別佳為10質量%以下。The amount of the (D) curing agent in the resin composition is preferably at least 1% by mass, more preferably at least 2% by mass, particularly preferably at least 4% by mass, based on 100% by mass of the non-volatile components of the resin composition, Preferably it is 30 mass % or less, More preferably, it is 20 mass % or less, Especially preferably, it is 10 mass % or less.

相對於樹脂組成物的樹脂成分100質量%,樹脂組成物中的(D)硬化劑的量較佳為5質量%以上,再較佳為10質量%以上,特別佳為15質量%以上,較佳為50質量%以下,再較佳為40質量%以下,特別佳為30質量%以下。 [6. (E)硬化促進劑] The amount of the (D) curing agent in the resin composition is preferably at least 5% by mass, more preferably at least 10% by mass, particularly preferably at least 15% by mass, with respect to 100% by mass of the resin component of the resin composition. It is preferably at most 50% by mass, more preferably at most 40% by mass, and particularly preferably at most 30% by mass. [6. (E) Hardening Accelerator]

本實施方式相關之樹脂組成物中,可與上述(A)~(D)成分組合作為任意的成分進一步包含(E)硬化促進劑。作為該(E)成分的(E)硬化促進劑中不包含屬於上述的(A)~(D)成分的那些。(E)硬化促進劑具有作為促進(A)環氧樹脂的硬化的硬化催化劑的功能。In the resin composition related to this embodiment, (E) hardening accelerator can be contained further as an arbitrary component in combination with said (A)-(D) component. Those belonging to the above-mentioned (A) to (D) components are not included in the (E) hardening accelerator which is this (E) component. (E) The hardening accelerator has a function as a hardening catalyst which accelerates hardening of (A) epoxy resin.

作為(E)硬化促進劑,可舉出例如磷類硬化促進劑、脲類硬化促進劑、胍類硬化促進劑、咪唑類硬化促進劑、金屬類硬化促進劑、胺類硬化促進劑等。其中,較佳為咪唑類硬化促進劑。(E)硬化促進劑可單獨使用1種,也可將2種以上組合使用。Examples of (E) curing accelerators include phosphorus-based curing accelerators, urea-based curing accelerators, guanidine-based curing accelerators, imidazole-based curing accelerators, metal-based curing accelerators, and amine-based curing accelerators. Among these, imidazole-based hardening accelerators are preferred. (E) The hardening accelerator may be used individually by 1 type, and may use it in combination of 2 or more types.

作為磷類硬化促進劑,可舉出例如四丁基鏻溴化物、四丁基鏻氯化物、四丁基鏻乙酸鹽、四丁基鏻癸酸鹽、四丁基鏻月桂酸鹽、雙(四丁基鏻)均苯四甲酸鹽、四丁基鏻六氫鄰苯二甲酸氫鹽、四丁基鏻2,6-雙[(2-羥基-5-甲基苯基)甲基]-4-甲基苯酚鹽、二叔丁基二甲基鏻四苯基硼酸鹽等脂肪族鏻鹽;甲基三苯基鏻溴化物、乙基三苯基鏻溴化物、丙基三苯基鏻溴化物、丁基三苯基鏻溴化物、苄基三苯基鏻氯化物、四苯基鏻溴化物、對甲苯基三苯基鏻四對甲苯基硼酸鹽、四苯基鏻四苯基硼酸鹽、四苯基鏻四對甲苯基硼酸鹽、三苯基乙基鏻四苯基硼酸鹽、三(3-甲基苯基)乙基鏻四苯基硼酸鹽、三(2-甲氧基苯基)乙基鏻四苯基硼酸鹽、(4-甲基苯基)三苯基鏻硫氰酸鹽、四苯基鏻硫氰酸鹽、丁基三苯基鏻硫氰酸鹽等芳香族鏻鹽;三苯基膦-三苯基硼烷等芳香族膦-硼烷配合物;三苯基膦-對苯醌加成反應物等芳香族膦-醌加成反應物;三丁基膦、三叔丁基膦、三辛基膦、二叔丁基(2-丁烯基)膦、二叔丁基(3-甲基-2-丁烯基)膦、三環己基膦等脂肪族膦;二丁基苯基膦、二叔丁基苯基膦、甲基二苯基膦、乙基二苯基膦、丁基二苯基膦、二苯基環己基膦、三苯基膦、三鄰甲苯基膦、三間甲苯基膦、三對甲苯基膦、三(4-乙基苯基)膦、三(4-丙基苯基)膦、三(4-異丙基苯基)膦、三(4-丁基苯基)膦、三(4-叔丁基苯基)膦、三(2,4-二甲基苯基)膦、三(2,5-二甲基苯基)膦、三(2,6-二甲基苯基)膦、三(3,5-二甲基苯基)膦、三(2,4,6-三甲基苯基)膦、三(2,6-二甲基-4-乙氧基苯基)膦、三(2-甲氧基苯基)膦、三(4-甲氧基苯基)膦、三(4-乙氧基苯基)膦、三(4-叔丁氧基苯基)膦、二苯基-2-吡啶基膦、1,2-雙(二苯基膦基)乙烷、1,3-雙(二苯基膦基)丙烷、1,4-雙(二苯基膦基)丁烷、1,2-雙(二苯基膦基)乙炔、2,2’-雙(二苯基膦基)二苯基醚等芳香族膦等。As the phosphorus-based hardening accelerator, for example, tetrabutylphosphonium bromide, tetrabutylphosphonium chloride, tetrabutylphosphonium acetate, tetrabutylphosphonium caprate, tetrabutylphosphonium laurate, bis( Tetrabutylphosphonium) pyromellitic acid salt, tetrabutylphosphonium hexahydrophthalate hydrogen salt, tetrabutylphosphonium 2,6-bis[(2-hydroxy-5-methylphenyl)methyl] - Aliphatic phosphonium salts such as 4-methylphenolate and di-tert-butyldimethylphosphonium tetraphenylborate; methyltriphenylphosphonium bromide, ethyltriphenylphosphonium bromide, propyltriphenyl Phosphonium bromide, butyltriphenylphosphonium bromide, benzyltriphenylphosphonium chloride, tetraphenylphosphonium bromide, p-tolyltriphenylphosphonium tetra-p-tolyl borate, tetraphenylphosphonium tetraphenyl Borate, tetraphenylphosphonium tetra-p-tolylborate, triphenylethylphosphonium tetraphenylborate, tris(3-methylphenyl)ethylphosphonium tetraphenylborate, tris(2-methoxy phenyl)ethylphosphonium tetraphenylborate, (4-methylphenyl)triphenylphosphonium thiocyanate, tetraphenylphosphonium thiocyanate, butyltriphenylphosphonium thiocyanate, etc. Aromatic phosphonium salts; aromatic phosphine-borane complexes such as triphenylphosphine-triphenylborane; aromatic phosphine-quinone addition reactants such as triphenylphosphine-p-benzoquinone addition reactants; tributyl Base phosphine, tri-tert-butyl phosphine, trioctyl phosphine, di-tert-butyl (2-butenyl) phosphine, di-tert-butyl (3-methyl-2-butenyl) phosphine, tricyclohexyl phosphine, etc. Aliphatic phosphine; dibutylphenylphosphine, di-tert-butylphenylphosphine, methyldiphenylphosphine, ethyldiphenylphosphine, butyldiphenylphosphine, diphenylcyclohexylphosphine, triphenylphosphine Phosphine, tri-o-tolylphosphine, tri-m-tolylphosphine, tri-p-tolylphosphine, tris(4-ethylphenyl)phosphine, tris(4-propylphenyl)phosphine, tris(4-isopropylphenyl)phosphine )phosphine, tri(4-butylphenyl)phosphine, tri(4-tert-butylphenyl)phosphine, tri(2,4-dimethylphenyl)phosphine, tri(2,5-dimethylphenyl)phosphine base) phosphine, tris(2,6-dimethylphenyl)phosphine, tris(3,5-dimethylphenyl)phosphine, tris(2,4,6-trimethylphenyl)phosphine, tri( 2,6-Dimethyl-4-ethoxyphenyl)phosphine, tris(2-methoxyphenyl)phosphine, tris(4-methoxyphenyl)phosphine, tris(4-ethoxyphenyl)phosphine yl)phosphine, tris(4-tert-butoxyphenyl)phosphine, diphenyl-2-pyridylphosphine, 1,2-bis(diphenylphosphino)ethane, 1,3-bis(diphenyl phosphino)propane, 1,4-bis(diphenylphosphino)butane, 1,2-bis(diphenylphosphino)acetylene, 2,2'-bis(diphenylphosphino)diphenyl Aromatic phosphines such as base ethers, etc.

作為脲類硬化促進劑,可舉出例如1,1-二甲基脲;1,1,3-三甲基脲、3-乙基-1,1-二甲基脲、3-環己基-1,1-二甲基脲、3-環辛基-1,1-二甲基脲等脂肪族二甲基脲;3-苯基-1,1-二甲基脲、3-(4-氯苯基)-1,1-二甲基脲、3-(3,4-二氯苯基)-1,1-二甲基脲、3-(3-氯-4-甲基苯基)-1,1-二甲基脲、3-(2-甲基苯基)-1,1-二甲基脲、3-(4-甲基苯基)-1,1-二甲基脲、3-(3,4-二甲基苯基)-1,1-二甲基脲、3-(4-異丙基苯基)-1,1-二甲基脲、3-(4-甲氧基苯基)-1,1-二甲基脲、3-(4-硝基苯基)-1,1-二甲基脲、3-[4-(4-甲氧基苯氧基)苯基]-1,1-二甲基脲、3-[4-(4-氯苯氧基)苯基]-1,1-二甲基脲、3-[3-(三氟甲基)苯基]-1,1-二甲基脲、N,N-(1,4-伸苯基)雙(N’,N’-二甲基脲)、N,N-(4-甲基-1,3-伸苯基)雙(N’,N’-二甲基脲)[甲苯雙二甲基脲]等芳香族二甲基脲等。Examples of urea hardening accelerators include 1,1-dimethylurea; 1,1,3-trimethylurea, 3-ethyl-1,1-dimethylurea, 3-cyclohexyl- 1,1-dimethylurea, 3-cyclooctyl-1,1-dimethylurea and other aliphatic dimethylureas; 3-phenyl-1,1-dimethylurea, 3-(4- Chlorophenyl)-1,1-dimethylurea, 3-(3,4-dichlorophenyl)-1,1-dimethylurea, 3-(3-chloro-4-methylphenyl) -1,1-dimethylurea, 3-(2-methylphenyl)-1,1-dimethylurea, 3-(4-methylphenyl)-1,1-dimethylurea, 3-(3,4-Dimethylphenyl)-1,1-dimethylurea, 3-(4-isopropylphenyl)-1,1-dimethylurea, 3-(4-methylurea oxyphenyl)-1,1-dimethylurea, 3-(4-nitrophenyl)-1,1-dimethylurea, 3-[4-(4-methoxyphenoxy) Phenyl]-1,1-dimethylurea, 3-[4-(4-chlorophenoxy)phenyl]-1,1-dimethylurea, 3-[3-(trifluoromethyl) Phenyl]-1,1-dimethylurea, N,N-(1,4-phenylene)bis(N',N'-dimethylurea), N,N-(4-methyl- 1,3-phenylene)bis(N',N'-dimethylurea)[toluene bisdimethylurea] and other aromatic dimethylureas, etc.

作為胍類硬化促進劑,可舉出例如雙氰胺、1-甲基胍、1-乙基胍、1-環己基胍、1-苯基胍、1-(鄰甲苯基)胍、二甲基胍、二苯基胍、三甲基胍、四甲基胍、五甲基胍、1,5,7-三氮雜雙環[4.4.0]癸-5-烯、7-甲基-1,5,7-三氮雜雙環[4.4.0]癸-5-烯、1-甲基雙胍、1-乙基雙胍、1-正丁基雙胍、1-正十八烷基雙胍、1,1-二甲基雙胍、1,1-二乙基雙胍、1-環己基雙胍、1-烯丙基雙胍、1-苯基雙胍、1-(鄰甲苯基)雙胍等。Examples of guanidine hardening accelerators include dicyandiamide, 1-methylguanidine, 1-ethylguanidine, 1-cyclohexylguanidine, 1-phenylguanidine, 1-(o-tolyl)guanidine, dimethyl guanidine, diphenylguanidine, trimethylguanidine, tetramethylguanidine, pentamethylguanidine, 1,5,7-triazabicyclo[4.4.0]dec-5-ene, 7-methyl-1 ,5,7-Triazabicyclo[4.4.0]dec-5-ene, 1-methylbiguanide, 1-ethylbiguanide, 1-n-butylbiguanide, 1-n-octadecylbiguanide, 1, 1-Dimethylbiguanide, 1,1-diethylbiguanide, 1-cyclohexylbiguanide, 1-allylbiguanide, 1-phenylbiguanide, 1-(o-tolyl)biguanide, etc.

作為咪唑類硬化促進劑,可舉出例如2-甲基咪唑、2-十一烷基咪唑、2-十七烷基咪唑、1,2-二甲基咪唑、2-乙基-4-甲基咪唑、1,2-二甲基咪唑、2-乙基-4-甲基咪唑、2-苯基咪唑、2-苯基-4-甲基咪唑、1-苄基-2-甲基咪唑、1-苄基-2-苯基咪唑、1-氰基乙基-2-甲基咪唑、1-氰基乙基-2-十一烷基咪唑、1-氰基乙基-2-乙基-4-甲基咪唑、1-氰基乙基-2-苯基咪唑、1-氰基乙基-2-十一烷基咪唑鎓偏苯三甲酸鹽、1-氰基乙基-2-苯基咪唑鎓偏苯三甲酸鹽、2,4-二氨基-6-[2’-甲基咪唑基-(1’)]-乙基-均三嗪、2,4-二氨基-6-[2’-十一烷基咪唑基-(1’)]-乙基-均三嗪、2,4-二氨基-6-[2’-乙基-4’-甲基咪唑基-(1’)]-乙基-均三嗪、2,4-二氨基-6-[2’-甲基咪唑基-(1’)]-乙基-均三嗪異氰脲酸加成物、2-苯基咪唑異氰脲酸加成物、2-苯基-4,5-二羥基甲基咪唑、2-苯基-4-甲基-5-羥基甲基咪唑、2,3-二氫-1H-吡咯並[1,2-a]苯并咪唑、1-十二烷基-2-甲基-3-苄基咪唑鎓氯化物、2-甲基咪唑啉、2-苯基咪唑啉等咪唑化合物、及咪唑化合物與環氧樹脂的加合物。作為咪唑類硬化促進劑的市售品,可舉出例如四國化成工業股份公司製的“1B2PZ”、“2E4MZ”、“2MZA-PW”、“2MZ-OK”、“2MA-OK”、“2MA-OK-PW”、“2PHZ”、“2PHZ-PW”、“C11Z”、“C11Z-CN”、“C11Z-CNS”、“C11Z-A”,三菱化學股份公司製的“P200-H50”等。Examples of imidazole hardening accelerators include 2-methylimidazole, 2-undecylimidazole, 2-heptadecylimidazole, 1,2-dimethylimidazole, 2-ethyl-4-methanol Imidazole, 1,2-dimethylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 2-phenyl-4-methylimidazole, 1-benzyl-2-methylimidazole , 1-benzyl-2-phenylimidazole, 1-cyanoethyl-2-methylimidazole, 1-cyanoethyl-2-undecylimidazole, 1-cyanoethyl-2-ethyl Base-4-methylimidazole, 1-cyanoethyl-2-phenylimidazole, 1-cyanoethyl-2-undecylimidazolium trimellitate, 1-cyanoethyl-2 -Phenylimidazolium trimellitate, 2,4-diamino-6-[2'-methylimidazolyl-(1')]-ethyl-s-triazine, 2,4-diamino-6 -[2'-undecylimidazolyl-(1')]-ethyl-s-triazine, 2,4-diamino-6-[2'-ethyl-4'-methylimidazolyl-( 1')]-ethyl-s-triazine, 2,4-diamino-6-[2'-methylimidazolyl-(1')]-ethyl-s-triazine isocyanurate adduct, 2-phenylimidazole isocyanuric acid adduct, 2-phenyl-4,5-dihydroxymethylimidazole, 2-phenyl-4-methyl-5-hydroxymethylimidazole, 2,3-dihydroxymethylimidazole Hydrogen-1H-pyrrolo[1,2-a]benzimidazole, 1-dodecyl-2-methyl-3-benzylimidazolium chloride, 2-methylimidazoline, 2-phenylimidazole imidazole compounds such as line, and adducts of imidazole compounds and epoxy resins. Examples of commercially available imidazole hardening accelerators include "1B2PZ", "2E4MZ", "2MZA-PW", "2MZ-OK", "2MA-OK", " 2MA-OK-PW", "2PHZ", "2PHZ-PW", "C11Z", "C11Z-CN", "C11Z-CNS", "C11Z-A", "P200-H50" manufactured by Mitsubishi Chemical Corporation wait.

作為金屬類硬化促進劑,可舉出例如鈷、銅、鋅、鐵、鎳、錳、錫等金屬的有機金屬錯合物或有機金屬鹽。作為有機金屬錯合物的具體例,可舉出乙醯丙酮鈷(II)、乙醯丙酮鈷(III)等有機鈷錯合物、乙醯丙酮銅(II)等有機銅錯合物、乙醯丙酮鋅(II)等有機鋅錯合物、乙醯丙酮鐵(III)等有機鐵錯合物、乙醯丙酮鎳(II)等有機鎳錯合物、乙醯丙酮錳(II)等有機錳錯合物等。作為有機金屬鹽,可舉出例如辛酸鋅、辛酸錫、環烷酸鋅、環烷酸鈷、硬脂酸錫、硬脂酸鋅等。Examples of metal-based hardening accelerators include organometallic complexes or organometallic salts of metals such as cobalt, copper, zinc, iron, nickel, manganese, and tin. Specific examples of organometallic complexes include organocobalt complexes such as cobalt (II) acetylacetonate and cobalt (III) acetylacetonate, organocopper complexes such as copper (II) acetylacetonate, and Organic zinc complexes such as zinc (II) acetylacetonate, organic iron complexes such as iron (III) acetylacetonate, organic nickel complexes such as nickel (II) acetylacetonate, organic manganese (II) acetylacetonate, etc. Manganese complexes, etc. Examples of organic metal salts include zinc octylate, tin octylate, zinc naphthenate, cobalt naphthenate, tin stearate, zinc stearate, and the like.

作為胺類硬化促進劑,可舉出例如三乙基胺、三丁基胺等三烷基胺、4-二甲基氨基吡啶、苄基二甲基胺、2,4,6-三(二甲基氨基甲基)苯酚、1,8-二氮雜雙環(5,4,0)-十一碳烯等。作為胺類硬化促進劑,可使用市售品,可舉出例如味之素精細化學股份公司製的“MY-25”等。Examples of the amine hardening accelerator include trialkylamines such as triethylamine and tributylamine, 4-dimethylaminopyridine, benzyldimethylamine, 2,4,6-tris(di Methylaminomethyl)phenol, 1,8-diazabicyclo(5,4,0)-undecene, etc. A commercial item can be used as an amine hardening accelerator, For example, "MY-25" by Ajinomoto Fine Chemicals Co., Ltd. etc. are mentioned.

相對於樹脂組成物的不揮發成分100質量%,樹脂組成物中的(E)硬化促進劑的量較佳為0.01質量%以上,再較佳為0.02質量%以上,特別佳為0.03質量%以上,較佳為1.0質量%以下,再較佳為0.5質量%以下,特別佳為0.1質量%以下。The amount of the (E) hardening accelerator in the resin composition is preferably at least 0.01% by mass, more preferably at least 0.02% by mass, and particularly preferably at least 0.03% by mass, based on 100% by mass of the non-volatile components of the resin composition. , preferably 1.0% by mass or less, more preferably 0.5% by mass or less, particularly preferably 0.1% by mass or less.

相對於樹脂組成物的樹脂成分100質量%,樹脂組成物中的(E)硬化促進劑的量較佳為0.01質量%以上,再較佳為0.05質量%以上,特別佳為0.10質量%以上,較佳為2.0質量%以下,再較佳為1.0質量%以下,特別佳為0.5質量%以下。 [7. (F)任意添加劑] The amount of the (E) hardening accelerator in the resin composition is preferably at least 0.01 mass %, more preferably at least 0.05 mass %, particularly preferably at least 0.10 mass %, based on 100 mass % of the resin component of the resin composition. Preferably it is 2.0 mass % or less, More preferably, it is 1.0 mass % or less, Especially preferably, it is 0.5 mass % or less. [7. (F) Optional additives]

本實施方式相關之樹脂組成物中,可與上述的(A)~(E)成分組合,進一步包含(F)任意添加劑作為任意的不揮發成分。作為(F)任意添加劑,可舉出例如有機銅化合物、有機鋅化合物、有機鈷化合物等有機金屬化合物,有機矽類均平劑、丙烯酸聚合物類均平劑等均平劑,膨潤土、蒙脫石等增黏劑,有機矽類消泡劑、丙烯酸類消泡劑、氟類消泡劑、乙烯基樹脂類消泡劑等消泡劑,苯并三唑類紫外線吸收劑等紫外線吸收劑,脲矽烷等黏接性提高劑,三唑類密合性賦予劑、四唑類密合性賦予劑、三嗪類密合性賦予劑等密合性賦予劑,受阻酚類抗氧化劑等抗氧化劑,茋衍生物等螢光增白劑,氟類表面活性劑、有機矽類表面活性劑等表面活性劑,磷類阻燃劑(例如磷酸酯化合物、磷腈化合物、膦酸化合物、紅磷)、氮類阻燃劑(例如硫酸三聚氰胺)、鹵素類阻燃劑、無機類阻燃劑(三氧化銻)等阻燃劑等,磷酸酯類分散劑、聚氧化烯類分散劑、炔(acetylene)類分散劑、有機矽類分散劑、陰離子性分散劑、陽離子性分散劑等分散劑,硼酸酯類安定劑、鈦酸酯類安定劑、鋁酸酯類安定劑、鋯酸酯類安定劑、異氰酸酯類安定劑、羧酸類安定劑、羧酸酐類安定劑等安定劑等。(F)任意的添加劑可單獨使用1種,也可將2種以上組合使用。 [8. (G)溶劑] In the resin composition related to this embodiment, it can combine with said (A)-(E) component, and can further contain (F) arbitrary additives as an arbitrary non-volatile component. As (F) optional additives, for example, organometallic compounds such as organocopper compounds, organozinc compounds, and organocobalt compounds, organosilicon leveling agents, acrylic polymer leveling agents, etc., bentonite, montmorillonite, etc. Viscosifiers such as stone, organosilicon defoamers, acrylic defoamers, fluorine defoamers, vinyl resin defoamers and other defoamers, benzotriazole UV absorbers and other UV absorbers, Adhesion enhancers such as urea silane, adhesion imparting agents such as triazole-based adhesion-imparting agents, tetrazole-based adhesion-imparting agents, triazine-based adhesion-imparting agents, and antioxidants such as hindered phenolic antioxidants , Fluorescent brighteners such as stilbene derivatives, surfactants such as fluorine-based surfactants, silicone-based surfactants, phosphorus-based flame retardants (such as phosphoric acid ester compounds, phosphazene compounds, phosphonic acid compounds, red phosphorus) , nitrogen flame retardants (such as melamine sulfate), halogen flame retardants, inorganic flame retardants (antimony trioxide) and other flame retardants, phosphate ester dispersants, polyoxyalkylene dispersants, acetylene ) dispersants, organosilicon dispersants, anionic dispersants, cationic dispersants and other dispersants, borate stabilizers, titanate stabilizers, aluminate stabilizers, zirconate stabilizers , Isocyanate stabilizers, carboxylic acid stabilizers, carboxylic anhydride stabilizers and other stabilizers. (F) Arbitrary additives may be used alone or in combination of two or more. [8. (G) Solvent]

本實施方式相關之樹脂組成物中,可與上述的(A)~(F)成分此等不揮發成分組合而進而包含(G)溶劑作為任意揮發性成分。作為(G)溶劑,通常採用有機溶劑。作為有機溶劑,可舉出例如丙酮、甲基乙基酮、甲基異丁基酮、環己酮等酮類溶劑;乙酸甲酯、乙酸乙酯、乙酸丁酯、乙酸異丁酯、乙酸異戊酯、丙酸甲酯、丙酸乙酯、γ-丁內酯等酯類溶劑;四氫吡喃、四氫呋喃、1,4-二噁烷、二乙醚、二異丙基醚、二丁基醚、二苯基醚、苯甲醚等醚類溶劑;甲醇、乙醇、丙醇、丁醇、乙二醇等醇類溶劑;乙酸2-乙氧基乙酯、丙二醇單甲基醚乙酸酯、二乙二醇單乙基醚乙酸酯、卡必醇乙酸酯(ethyl diglycolAcetate)、γ-丁內酯、甲氧基丙酸甲酯等醚酯類溶劑;乳酸甲酯、乳酸乙酯、2-羥基異丁酸甲酯等酯醇類溶劑;2-甲氧基丙醇、2-甲氧基乙醇、2-乙氧基乙醇、丙二醇單甲基醚、二乙二醇單丁基醚(丁基卡必醇)等醚醇類溶劑;N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、N-甲基-2-吡咯烷酮等醯胺類溶劑;二甲基亞碸等亞碸類溶劑;乙腈、丙腈等腈類溶劑;己烷、環戊烷、環己烷、甲基環己烷等脂肪族烴類溶劑;苯、甲苯、二甲苯、乙基苯、三甲基苯等芳烴類溶劑等。(G)溶劑可單獨使用1種,也可將2種以上組合使用。In the resin composition related to this embodiment, the (G) solvent may be contained as an optional volatile component in combination with non-volatile components such as the above-mentioned (A) to (F) components. As the (G) solvent, an organic solvent is usually used. Examples of organic solvents include ketone solvents such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone; methyl acetate, ethyl acetate, butyl acetate, isobutyl acetate, and isobutyl acetate; Pentyl ester, methyl propionate, ethyl propionate, γ-butyrolactone and other ester solvents; tetrahydropyran, tetrahydrofuran, 1,4-dioxane, diethyl ether, diisopropyl ether, dibutyl Ether solvents such as ether, diphenyl ether, and anisole; alcohol solvents such as methanol, ethanol, propanol, butanol, and ethylene glycol; 2-ethoxyethyl acetate, propylene glycol monomethyl ether acetate , diethylene glycol monoethyl ether acetate, ethyl diglycol acetate, γ-butyrolactone, methyl methoxypropionate and other ether ester solvents; methyl lactate, ethyl lactate , 2-hydroxyisobutyrate methyl ester and other ester alcohol solvents; 2-methoxypropanol, 2-methoxyethanol, 2-ethoxyethanol, propylene glycol monomethyl ether, diethylene glycol monobutyl Ether alcohol solvents such as ether (butyl carbitol); N,N-dimethylformamide, N,N-dimethylacetamide, N-methyl-2-pyrrolidone and other amide solvents; Athylene solvents such as dimethylsulfene; nitrile solvents such as acetonitrile and propionitrile; aliphatic hydrocarbon solvents such as hexane, cyclopentane, cyclohexane, and methylcyclohexane; benzene, toluene, xylene, Aromatic solvents such as ethylbenzene and trimethylbenzene, etc. (G) The solvent may be used alone or in combination of two or more.

(G)溶劑的量無特別限定,將樹脂組成物中的全部成分設為100質量%時,能夠是例如60質量%以下,40質量%以下,30質量%以下,20質量%以下,15質量%以下,10質量%以下等,可為0質量%。 [9. 樹脂組成物的製造方法] (G) The amount of the solvent is not particularly limited, and when all the components in the resin composition are taken as 100% by mass, it can be, for example, 60% by mass or less, 40% by mass or less, 30% by mass or less, 20% by mass or less, or 15% by mass or less. % or less, 10 mass % or less, etc., may be 0 mass %. [9. Manufacturing method of resin composition]

本實施方式相關之樹脂組成物例如可藉由將上述的成分混合來製造。上述的成分可部分或全部同時混合,也可依序混合。混合各成分的過程中,可適當設定溫度,因此可暫時或持續進行加熱及/或冷卻。且,混合各成分的過程中,可進行攪拌或振盪。 [10. 樹脂組成物及其硬化物的特性] The resin composition related to this embodiment can be manufactured by mixing the above-mentioned components, for example. The above-mentioned components may be mixed partly or all at the same time, or may be mixed sequentially. In the process of mixing the components, the temperature can be set appropriately, so heating and/or cooling can be performed temporarily or continuously. In addition, in the process of mixing each component, stirring or shaking may be performed. [10. Properties of resin composition and its cured product]

藉由本實施方式相關之樹脂組成物,可獲得能夠抑制翹曲的硬化物。因此,在矽晶片等基材上形成樹脂組成物的硬化物的層(以下也稱“硬化物層”)獲得積層體的情況下,可縮小該積層體的翹曲量。例如,藉由後述實施例的[翹曲的評價]項中說明的方法製造積層體並測定其翹曲量的情況下,可使翹曲量為1.5mm以下。With the resin composition according to this embodiment, a cured product capable of suppressing warpage can be obtained. Therefore, when a laminate is obtained by forming a cured layer of the resin composition (hereinafter also referred to as "cured layer") on a substrate such as a silicon wafer, the amount of warpage of the laminate can be reduced. For example, when a laminate is produced by the method described in the section [Evaluation of Warp] in Examples described later and the amount of warpage is measured, the amount of warpage can be set to 1.5 mm or less.

藉由本實施方式相關之樹脂組成物,可獲得與導體層的密合性優異的硬化物。因此,以與導體層接觸的方式形成樹脂組成物的硬化物層的情況下,可抑制導體層與硬化物層的剝離。例如,藉由後述實施例的[銅箔密合強度的評價]項中說明的方法測定銅箔密合強度的情況下,可獲得較佳為0.53kgf/cm以上、再較佳為0.57 kgf/cm以上,特別佳為0.60kgf/cm以上的銅箔密合強度。According to the resin composition according to this embodiment, a cured product having excellent adhesion to the conductor layer can be obtained. Therefore, when the hardened|cured material layer of a resin composition is formed so that it may contact a conductor layer, peeling of a conductor layer and a hardened|cured material layer can be suppressed. For example, when the copper foil adhesion strength is measured by the method described in the item [Evaluation of Copper Foil Adhesion Strength] in the Examples described later, it is preferably 0.53 kgf/cm or more, and more preferably 0.57 kgf/cm cm or more, particularly preferably a copper foil adhesion strength of 0.60 kgf/cm or more.

藉由本實施方式相關之樹脂組成物,通常可獲得對於矽的密合性優異的硬化物。因此,以與由矽形成的構件接觸的方式形成樹脂組成物的硬化物層的情況下,可抑制該構件與硬化物層的剝離。例如,藉由後述實施例的[Si密合強度的評價]項中說明的方法測定Si密合強度的情況下,可獲得較佳為550kgf/cm 2以上,再較佳為570kgf/cm 2以上,特別佳為590kgf/cm 2以上的Si密合強度。 Usually, a cured product having excellent adhesion to silicon can be obtained by the resin composition according to this embodiment. Therefore, when the cured material layer of the resin composition is formed in contact with a member made of silicon, peeling of the member and the cured material layer can be suppressed. For example, when the Si adhesion strength is measured by the method described in the section of [Evaluation of Si adhesion strength] in the examples described later, it is preferably 550 kgf/cm 2 or more, more preferably 570 kgf/cm 2 or more , particularly preferably a Si adhesion strength of 590 kgf/cm 2 or more.

藉由本實施方式相關之樹脂組成物,通常可獲得彈性率小的硬化物。本發明人認為硬化物具有如此小的彈性率是獲得如前述優異的密合性及翹曲抑制效果的原因之一。例如,藉由後述實施例的[彈性率的測定]項中說明的方法測定樹脂組成物的硬化物的拉伸彈性率的情況下,可獲得較佳為16Gpa以下,再較佳為15Gpa以下,特別佳為14.5GPa以下的拉伸彈性率。下限無特別限定,例如能夠是5GPa以上。Usually, a cured product having a low modulus of elasticity can be obtained by the resin composition related to this embodiment. The inventors of the present invention believe that such a small modulus of elasticity of the cured product is one of the reasons why the aforementioned excellent adhesion and warpage suppression effects are obtained. For example, when the tensile modulus of the cured product of the resin composition is measured by the method described in the item [Measurement of the modulus of elasticity] in the following examples, it is preferably 16 GPa or less, more preferably 15 GPa or less, Particularly preferred is a tensile modulus of 14.5 GPa or less. The lower limit is not particularly limited, and may be, for example, 5 GPa or more.

採用本實施方式相關之樹脂組成物,通常可具有較低的最低熔體黏度。因此,藉由樹脂組成物進行密封的情況下,可抑制未填充樹脂組成物的隙縫的形成。例如,藉由後述實施例的[熔體黏度的測定]項中說明的方法測定樹脂組成物的最低熔體黏度的情況下,可獲得較佳為9000poise以下,再較佳為8000poise以下,特別佳為7500poise以下的最低熔體黏度。下限值無特別限定,可較佳為500poise以上,再較佳為1000poise以上,特別佳為2000poise以上。The resin composition related to this embodiment usually has a lower minimum melt viscosity. Therefore, in the case of sealing with the resin composition, the formation of gaps not filled with the resin composition can be suppressed. For example, when the minimum melt viscosity of the resin composition is measured by the method described in the item [Measurement of Melt Viscosity] in the examples described later, it can be obtained preferably below 9000 poise, more preferably below 8000 poise, and particularly preferably The lowest melt viscosity below 7500poise. The lower limit value is not particularly limited, and may be preferably at least 500 poise, more preferably at least 1000 poise, particularly preferably at least 2000 poise.

組成物具有上述的特性,故可適合地用作密封層用的樹脂組成物,特別是可適合地作為用於密封半導體的樹脂組成物(半導體密封用的樹脂組成物),較佳為用於密封半導體晶片的樹脂組成物(半導體晶片密封用的樹脂組成物)使用。且,除密封用途以外,樹脂組成物亦可用作絕緣層用的樹脂組成物。例如,前述的樹脂組成物可適合地作為用於形成半導體晶片封裝的絕緣層的樹脂組成物(半導體晶片封裝的絕緣層用的樹脂組成物)以及用於形成電路基板(包含印刷配線板)的絕緣層的樹脂組成物(電路基板的絕緣層用的樹脂組成物)使用。The composition has the above-mentioned characteristics, so it can be suitably used as a resin composition for a sealing layer, especially as a resin composition for sealing a semiconductor (resin composition for sealing a semiconductor), and is preferably used for It is used as a resin composition for sealing a semiconductor wafer (resin composition for semiconductor wafer sealing). In addition, the resin composition can also be used as a resin composition for an insulating layer in addition to the sealing application. For example, the aforementioned resin composition can be suitably used as a resin composition for forming an insulating layer of a semiconductor chip package (resin composition for an insulating layer of a semiconductor chip package) and as a resin composition for forming a circuit board (including a printed wiring board). The resin composition for the insulating layer (the resin composition for the insulating layer of the circuit board) is used.

半導體晶片封裝,可舉出例如FC-CSP、MIS-BGA封裝、ETS-BGA封裝、扇出型WLP(晶片級封裝,Wafer Level Package)、扇入型WLP、扇出型PLP(面板級封裝,PanelLevel Package)、扇入型PLP。Semiconductor chip packages include, for example, FC-CSP, MIS-BGA package, ETS-BGA package, fan-out WLP (wafer level package, Wafer Level Package), fan-in WLP, fan-out PLP (panel level package, PanelLevel Package), fan-in PLP.

且,前述的樹脂組成物亦可用作底部填充材料,例如可用作將半導體晶片連接於基板後使用的MUF(模塑底部填充,MoldingUnderFilling)的材料。Moreover, the aforementioned resin composition can also be used as an underfill material, for example, it can be used as a material for MUF (Molding UnderFilling) used after connecting a semiconductor chip to a substrate.

進而,前述的樹脂組成物亦可用於樹脂薄片、預浸料等片狀積層材料、阻焊劑、晶片鍵合材料、填孔樹脂、零件埋入樹脂等採用樹脂組成物的廣泛用途。 [11. 樹脂薄片] Furthermore, the aforementioned resin composition can also be used in a wide range of applications using the resin composition, such as sheet-like laminate materials such as resin sheets and prepregs, solder resists, die bonding materials, hole filling resins, and parts embedding resins. [11. Resin flakes]

本發明之一實施方式相關之樹脂薄片具有支撐體以及形成於該支撐體上的樹脂組成物層。樹脂組成物層是藉由樹脂組成物形成的層,故通常包含上述的樹脂組成物,較佳為僅包含上述的樹脂組成物。A resin sheet according to an embodiment of the present invention has a support and a resin composition layer formed on the support. The resin composition layer is a layer formed of a resin composition, and therefore usually contains the above-mentioned resin composition, and preferably contains only the above-mentioned resin composition.

以薄型化的觀點來看,樹脂組成物層的厚度較佳為600μm以下,再較佳為550μm以下,更較佳為500μm以下,400μm以下,350μm以下,300μm以下或200μm以下。樹脂組成物層的厚度的下限無特別限定,例如可為1μm以上,5μm以上,10μm以上等。From the viewpoint of thinning, the thickness of the resin composition layer is preferably 600 μm or less, more preferably 550 μm or less, still more preferably 500 μm or less, 400 μm or less, 350 μm or less, 300 μm or less, or 200 μm or less. The lower limit of the thickness of the resin composition layer is not particularly limited, and may be, for example, 1 μm or more, 5 μm or more, 10 μm or more, and the like.

作為支撐體,可舉出例如由塑膠材料形成的膜、金屬箔、脫模紙,較佳為由塑膠材料形成的膜、金屬箔。Examples of the support include films made of plastic materials, metal foils, and release paper, preferably films made of plastic materials and metal foils.

使用由塑膠材料形成的膜作為支撐體的情況下,作為塑膠材料,可舉出例如聚對苯二甲酸乙二醇酯(以下也簡稱為“PET”)、聚萘二甲酸乙二醇酯(以下也簡稱為“PEN”)等聚酯、聚碳酸酯(以下也簡稱為“PC”)、聚甲基丙烯酸甲酯(以下也簡稱為“PMMA”)等丙烯酸類聚合物、環狀聚烯烴、三乙醯纖維素(以下也簡稱為“TAC”)、聚醚硫化物(以下也簡稱為“PES”)、聚醚酮、聚醯亞胺等。其中,較佳為聚對苯二甲酸乙二醇酯、聚萘二甲酸乙二醇酯,特別佳為低價的聚對苯二甲酸乙二醇酯。When using a film formed of a plastic material as a support, examples of the plastic material include polyethylene terephthalate (hereinafter also simply referred to as "PET"), polyethylene naphthalate ( Polyesters such as "PEN" hereinafter), acrylic polymers such as polycarbonate (hereinafter also abbreviated as "PC"), polymethyl methacrylate (hereinafter also abbreviated as "PMMA"), and cyclic polyolefins , triacetyl cellulose (hereinafter also abbreviated as "TAC"), polyether sulfide (hereinafter also abbreviated as "PES"), polyether ketone, polyimide, and the like. Among them, polyethylene terephthalate and polyethylene naphthalate are preferred, and low-priced polyethylene terephthalate is particularly preferred.

使用金屬箔作為支撐體的情況下,作為金屬箔,可舉出例如銅箔、鋁箔等。其中,較佳為銅箔。作為銅箔,可使用由銅的單金屬形成的箔,也可使用由銅與其他金屬(例如錫、鉻、銀、鎂、鎳、鋯、矽、鈦等)的合金形成的箔。When using metal foil as a support body, copper foil, aluminum foil, etc. are mentioned as metal foil, for example. Among them, copper foil is preferable. As the copper foil, a foil made of copper alone or an alloy of copper and other metals (such as tin, chromium, silver, magnesium, nickel, zirconium, silicon, titanium, etc.) can be used.

支撐體可在與樹脂組成物層接合的面實施了霧面處理、電暈放電處理、抗靜電處理等處理。The support body may be treated with matte treatment, corona discharge treatment, antistatic treatment, etc. on the surface bonded to the resin composition layer.

且,作為支撐體,可使用在與樹脂組成物層接合的面上具有脫模層的附有脫模層的支撐體。作為用於附有脫模層的支撐體的脫模層的脫模劑,可舉出例如選自醇酸樹脂、聚烯烴樹脂、聚氨酯樹脂及有機矽樹脂中的1種以上的脫模劑。作為脫模劑的市售品,可舉出例如作為醇酸樹脂類脫模劑的琳得科股份公司製的“SK-1”、“AL-5”、“AL-7”等。且,作為附有脫模層的支撐體,可舉出例如東麗股份公司製的“LUMIRROR T60”、帝人股份公司製的“Purex”、尤尼吉可(UNITIKA)股份公司製的“Unipeel”等。Moreover, as a support body, the support body with a mold release layer which has a mold release layer on the surface bonded to a resin composition layer can be used. Examples of the release agent used for the release layer of the support with a release layer include at least one release agent selected from alkyd resins, polyolefin resins, polyurethane resins, and silicone resins. As a commercial item of a mold release agent, "SK-1", "AL-5", and "AL-7" etc. which are the alkyd resin type mold release agent by Lintec Co., Ltd. are mentioned, for example. In addition, examples of the support with a release layer include "LUMIRROR T60" manufactured by Toray Co., Ltd., "Purex" manufactured by Teijin Co., Ltd., and "Unipeel" manufactured by UNITIKA Co., Ltd. wait.

支撐體的厚度較佳為5μm~75μm的範圍,再較佳為10μm~60μm的範圍。進而,使用附有脫模層的支撐體的情況下,較佳為附有脫模層的支撐體整體的厚度在上述範圍內。The thickness of the support is preferably in the range of 5 μm to 75 μm, more preferably in the range of 10 μm to 60 μm. Furthermore, when using the support body with a release layer, it is preferable that the thickness of the whole support body with a release layer exists in the said range.

樹脂薄片例如可藉由用模具塗布機(die coater)等塗布裝置將樹脂組成物塗布於支撐體上來製造。且,可根據需要將樹脂組成物溶解於溶劑製造樹脂清漆,塗布該樹脂清漆來製造樹脂薄片。藉由使用溶劑,可調整黏度,使塗布性提高。使用樹脂清漆的情況下,通常在塗布後使樹脂清漆乾燥,形成樹脂組成物層。The resin sheet can be produced, for example, by coating a resin composition on a support with a coating device such as a die coater. Also, if necessary, a resin composition can be dissolved in a solvent to produce a resin varnish, and the resin varnish can be applied to produce a resin sheet. By using a solvent, the viscosity can be adjusted and the coatability can be improved. When using a resin varnish, the resin varnish is usually dried after coating to form a resin composition layer.

作為溶劑,例如可使用作為樹脂組成物可含的溶劑進行說明的溶劑。溶劑可單獨使用1種,也可將2種以上以任意的比率組合使用。As the solvent, for example, the solvents described as the solvents that the resin composition may contain can be used. A solvent may be used individually by 1 type, and may use it in combination of 2 or more types by arbitrary ratios.

乾燥可藉由加熱、熱風吹拭等公知的方法實施。關於乾燥條件,以樹脂組成物層中的溶劑的含量通常為10質量%以下,較佳為5質量%以下的條件進行乾燥。例如使用含30質量%~60質量%的有機溶劑的樹脂清漆的情況下,可藉由在50℃~150℃乾燥3分鐘~10分鐘來形成樹脂組成物層,但也依照溶劑的沸點而不同。Drying can be implemented by known methods such as heating and hot air blowing. Regarding the drying conditions, the content of the solvent in the resin composition layer is usually 10% by mass or less, preferably 5% by mass or less. For example, when using a resin varnish containing 30% to 60% by mass of an organic solvent, the resin composition layer can be formed by drying at 50°C to 150°C for 3 minutes to 10 minutes, but it also depends on the boiling point of the solvent. .

樹脂薄片可根據需要包含除支撐體及樹脂組成物層以外的任意層。例如,樹脂薄片中,可在樹脂組成物層上不與支撐體接合的面(即,與支撐體相反的一側的面)設置依照支撐體所選用的保護膜。保護膜的厚度例如為1μm~40μm。藉由保護膜,可防止在樹脂組成物層的表面上附著污垢等或形成損傷。樹脂薄片具有保護膜的情況下,可藉由剝離保護膜來使用樹脂薄片。且,樹脂薄片可卷成卷狀來保存。The resin sheet may contain any layers other than the support body and the resin composition layer as needed. For example, in the resin sheet, a protective film selected according to the support may be provided on the surface of the resin composition layer that is not bonded to the support (that is, the surface opposite to the support). The thickness of the protective film is, for example, 1 μm to 40 μm. The protective film can prevent dirt and the like from adhering or being damaged on the surface of the resin composition layer. When the resin sheet has a protective film, the resin sheet can be used by peeling off the protective film. In addition, the resin sheet can be stored in a roll form.

樹脂薄片可適合地使用於對半導體晶片進行密封(半導體晶片密封用樹脂薄片)。作為可適用的半導體晶片封裝,可舉出例如扇出型WLP、扇入型WLP、扇出型PLP、扇入型PLP等。且,樹脂薄片例如可用於對電路基板進行密封(電路基板的密封用樹脂薄片)。The resin sheet can be suitably used for sealing a semiconductor wafer (resin sheet for semiconductor wafer sealing). Examples of applicable semiconductor chip packages include fan-out WLP, fan-in WLP, fan-out PLP, fan-in PLP, and the like. Moreover, the resin sheet can be used for sealing a circuit board (resin sheet for sealing a circuit board), for example.

且,樹脂薄片可良好地用於在半導體晶片封裝的製造中形成絕緣層(半導體晶片封裝的絕緣用樹脂薄片)。例如,樹脂薄片可用於形成電路基板的絕緣層(電路基板的絕緣層用樹脂薄片)。作為使用如此之基板的封裝的例,可舉出FC-CSP、MIS-BGA封裝、ETS-BGA封裝。In addition, the resin sheet can be favorably used to form an insulating layer in the manufacture of a semiconductor chip package (resin sheet for insulation of a semiconductor chip package). For example, the resin sheet can be used to form an insulating layer of a circuit board (resin sheet for an insulating layer of a circuit board). Examples of packages using such substrates include FC-CSP, MIS-BGA packages, and ETS-BGA packages.

進而,也可將樹脂薄片用於將半導體晶片連接於基板後使用的MUF的材料。Furthermore, a resin sheet can also be used for the material of MUF used after connecting a semiconductor wafer to a board|substrate.

且,樹脂薄片可用於要求高絕緣可靠性的其他廣泛的用途。例如,樹脂薄片可良好地用於形成印刷配線板等電路基板的絕緣層。 [12. 電路基板] Furthermore, the resin sheet can be used in a wide range of other applications requiring high insulation reliability. For example, a resin sheet can be suitably used for forming the insulating layer of circuit boards, such as a printed wiring board. [12. Circuit board]

本發明之一實施方式相關之電路基板包含樹脂組成物的硬化物。通常,電路基板包含由樹脂組成物的硬化物形成的硬化物層。該硬化物層通常可發揮絕緣層或密封層的作用,較佳為發揮密封層的作用。該電路基板例如可藉由包含下述的步驟(1)及步驟(2)的製造方法製造: (1)在基材上形成樹脂組成物層的步驟; (2)將樹脂組成物層硬化而形成硬化物層的步驟。 A circuit board according to an embodiment of the present invention includes a cured product of a resin composition. Usually, a circuit board includes a cured product layer formed of a cured product of a resin composition. The hardened layer can generally function as an insulating layer or a sealing layer, preferably as a sealing layer. The circuit substrate can be manufactured, for example, by a manufacturing method comprising the following steps (1) and (2): (1) a step of forming a resin composition layer on a substrate; (2) A step of curing the resin composition layer to form a cured product layer.

步驟(1)中準備基材。作為基材,可舉出例如玻璃環氧基板、金屬基板(不鏽鋼及冷軋鋼板(SPCC)等)、聚酯基板、聚醯亞胺基板、BT樹脂基板、熱硬化型聚苯醚基板等基板。且,基材可在表面具有銅箔等金屬層作為該基材的一部分。例如,可使用在兩個表面具有可剝離的第一金屬層及第二金屬層的基材。使用如此之基材的情況下,通常作為可作為電路配線發揮功能的配線層的導體層而形成於第二金屬層上與第一金屬層相反一側的面。作為金屬層的材料,可舉出銅箔、帶載體的銅箔、後述導體層的材料等,較佳為銅箔。作為具有金屬層的基材,可舉出例如三井金屬礦業股份公司製的帶載體銅箔的極薄銅箔“Micro Thin”。The substrate is prepared in step (1). Examples of base materials include substrates such as glass epoxy substrates, metal substrates (stainless steel and cold-rolled steel sheets (SPCC), etc.), polyester substrates, polyimide substrates, BT resin substrates, and thermosetting polyphenylene ether substrates. . In addition, the substrate may have a metal layer such as copper foil on the surface as a part of the substrate. For example, a substrate having a peelable first metal layer and a second metal layer on both surfaces can be used. When such a base material is used, generally, a conductor layer serving as a wiring layer that can function as circuit wiring is formed on the surface of the second metal layer opposite to the first metal layer. Examples of the material of the metal layer include copper foil, copper foil with a carrier, and materials for the conductor layer described later, and copper foil is preferred. As a base material which has a metal layer, the ultra-thin copper foil "Micro Thin" of the copper foil with a carrier manufactured by Mitsui Metal Mining Co., Ltd. is mentioned, for example.

且,可在基材的一個表面或兩個表面形成有導體層。以下說明中,有時將包含基材及形成於該基材表面的導體層的構件適當稱作“附有配線層的基材”。作為導體層所含的導體材料,可舉出例如包含選自金、鉑、鈀、銀、銅、鋁、鈷、鉻、鋅、鎳、鈦、鎢、鐵、錫及銦中的1種以上的金屬的材料。作為導體材料,可使用單金屬,也可使用合金。作為合金,可舉出例如選自上述金屬中的2種以上的金屬的合金(例如鎳-鉻合金、銅-鎳合金及銅-鈦合金)。其中,從導體層形成的通用性、成本、圖型形成的容易性的觀點來看,較佳為作為單金屬的鉻、鎳、鈦、鋁、鋅、金、鈀、銀或銅;以及作為合金的鎳-鉻合金、銅-鎳合金、銅-鈦合金等合金。其中,再較佳為鉻、鎳、鈦、鋁、鋅、金、鈀、銀或銅的單金屬;以及鎳-鉻合金,特別佳為銅的單金屬。Also, the conductor layer may be formed on one surface or both surfaces of the substrate. In the following description, a member including a base material and a conductor layer formed on the surface of the base material may be appropriately referred to as a "base material with a wiring layer". Examples of the conductive material contained in the conductive layer include one or more selected from the group consisting of gold, platinum, palladium, silver, copper, aluminum, cobalt, chromium, zinc, nickel, titanium, tungsten, iron, tin, and indium. metal material. As the conductor material, a single metal or an alloy can be used. Examples of alloys include alloys of two or more metals selected from the above-mentioned metals (for example, nickel-chromium alloys, copper-nickel alloys, and copper-titanium alloys). Among them, chromium, nickel, titanium, aluminum, zinc, gold, palladium, silver, or copper as a single metal are preferred from the viewpoint of the versatility of conductor layer formation, cost, and ease of pattern formation; and Alloy nickel-chromium alloy, copper-nickel alloy, copper-titanium alloy and other alloys. Among them, a single metal of chromium, nickel, titanium, aluminum, zinc, gold, palladium, silver or copper is more preferable; and a nickel-chromium alloy, and a single metal of copper is particularly preferable.

對於導體層而言,例如可為了作為配線層起作用而進行了圖型加工。此時,導體層的線寬(電路寬度)/線距(電路間的寬度)比無特別限定,較佳為20/20μm以下(即,間距(pitch)為40μm以下),再較佳為10/10μm以下,進一步再較佳為5/5μm以下,再進一步再較佳為1/1μm以下,特別佳為0.5/0.5μm以上。間距在整個導體層可為均一,也可為不均一。導體層的最小間距例如能夠是40μm以下,36μm以下或30μm以下。The conductor layer may be patterned to function as a wiring layer, for example. At this time, the line width (circuit width)/line space (width between circuits) ratio of the conductor layer is not particularly limited, but is preferably 20/20 μm or less (that is, the pitch (pitch) is 40 μm or less), and more preferably 10 /10 μm or less, more preferably 5/5 μm or less, still more preferably 1/1 μm or less, particularly preferably 0.5/0.5 μm or more. The pitch may be uniform or non-uniform throughout the conductor layer. The minimum pitch of the conductor layers can be, for example, below 40 μm, below 36 μm or below 30 μm.

導體層的厚度依照電路基板的設計而不同,較佳為3μm~35μm,再較佳為5μm~30μm,進一步再較佳為10μm~20μm,特別佳為15μm~20μm。The thickness of the conductor layer varies according to the design of the circuit substrate, preferably 3 μm to 35 μm, more preferably 5 μm to 30 μm, further preferably 10 μm to 20 μm, particularly preferably 15 μm to 20 μm.

準備基材後,在基材上形成樹脂組成物層。在基材的表面形成有導體層的情況下,樹脂組成物層的形成較佳為以導體層被埋入至樹脂組成物層中的方式進行。After preparing the base material, a resin composition layer is formed on the base material. When the conductor layer is formed on the surface of the substrate, it is preferable to form the resin composition layer so that the conductor layer is embedded in the resin composition layer.

樹脂組成物層的形成例如藉由將樹脂薄片與基材積層來進行。該積層例如可藉由自支撐體側將樹脂薄片加熱壓著於基材而將樹脂組成物層貼合於基材來進行。作為將樹脂薄片加熱壓著於基材的構件(以下也稱“加熱壓著構件”),可舉出例如加熱後的金屬板(SUS端板等)或金屬輥(SUS輥等)等。進而,較佳為不將加熱壓著構件直接壓於樹脂薄片,而是介隔著耐熱橡膠等彈性材料進行加壓,使得樹脂薄片充分順從基材的表面而凹凸。Formation of the resin composition layer is performed, for example, by laminating a resin sheet and a base material. This lamination can be performed, for example, by hot-pressing a resin sheet onto a base material from the support side, and bonding the resin composition layer to the base material. Examples of members for heating and pressing the resin sheet to the substrate (hereinafter also referred to as "heat pressing members") include heated metal plates (SUS end plates, etc.) and metal rolls (SUS rolls, etc.). Furthermore, it is preferable not to directly press the heated pressing member against the resin sheet, but to apply pressure through an elastic material such as heat-resistant rubber so that the resin sheet sufficiently conforms to the surface of the base material to be uneven.

基材與樹脂薄片的積層例如可藉由真空層合法實施。積層條件可為例如下述的條件。加熱壓著溫度較佳為在60℃~160℃、再較佳為在80℃~140℃的範圍內。加熱壓著壓力較佳為在0.098 MPa~1.77 MPa、再較佳為在0.29 MPa~1.47 MPa的範圍內。加熱壓著時間較佳為在20秒~400秒、再較佳為在30秒~300秒的範圍內。積層較佳為在壓力13hPa以下的減壓條件下實施。The lamination of the base material and the resin sheet can be implemented, for example, by a vacuum lamination method. Lamination conditions may be, for example, the following conditions. The heating and pressing temperature is preferably in the range of 60°C to 160°C, more preferably in the range of 80°C to 140°C. The heating and pressing pressure is preferably in the range of 0.098 MPa to 1.77 MPa, more preferably in the range of 0.29 MPa to 1.47 MPa. The heating and pressing time is preferably in the range of 20 seconds to 400 seconds, more preferably in the range of 30 seconds to 300 seconds. Lamination is preferably carried out under reduced pressure conditions with a pressure of 13 hPa or less.

在積層後,可在常壓下(大氣壓下),例如將加熱壓著構件自支撐體側加壓來進行已積層的樹脂薄片的平滑化處理。平滑化處理的加壓條件可採用與上述積層的加熱壓著條件同樣的條件。進而,積層及平滑化處理可使用真空層合機連續進行。After lamination, the laminated resin sheet can be smoothed under normal pressure (atmospheric pressure), for example, by pressing a heated pressing member from the support side. The pressure conditions for the smoothing treatment can be the same as the heat pressing conditions for the above-mentioned laminate. Furthermore, lamination and smoothing can be performed continuously using a vacuum laminator.

在基材上形成樹脂組成物層後,將樹脂組成物層熱硬化而形成硬化物層。樹脂組成物層的熱硬化條件也可根據樹脂組成物的種類而不同,但硬化溫度通常在120℃~240℃的範圍內,較佳為150℃~220℃的範圍內,再較佳為170℃~200℃的範圍內,硬化時間在5分鐘~120分鐘的範圍內,較佳為10分鐘~100分鐘的範圍內,再較佳為15分鐘~90分鐘的範圍內。After the resin composition layer is formed on the substrate, the resin composition layer is thermally cured to form a cured product layer. The thermosetting conditions of the resin composition layer may also vary according to the type of the resin composition, but the curing temperature is usually in the range of 120°C to 240°C, preferably in the range of 150°C to 220°C, and more preferably 170°C. In the range of °C to 200 °C, the curing time is in the range of 5 minutes to 120 minutes, preferably in the range of 10 minutes to 100 minutes, and more preferably in the range of 15 minutes to 90 minutes.

可在使樹脂組成物層熱硬化之前,對於樹脂組成物層,實施以比硬化溫度低的溫度加熱的預加熱處理。例如,可在使樹脂組成物層熱硬化之前,通常在50℃以上且未滿120℃,較佳為60℃以上且110℃以下,再較佳為70℃以上且100℃以下的溫度,將樹脂組成物層預加熱通常5分鐘以上,較佳為5分鐘~150分鐘,再較佳為15分鐘~120分鐘。Before thermally curing the resin composition layer, a preheating treatment of heating at a temperature lower than the curing temperature may be performed on the resin composition layer. For example, before the resin composition layer is thermally cured, it is usually at a temperature of not less than 50°C and less than 120°C, preferably at a temperature of not less than 60°C and not more than 110°C, and more preferably at a temperature of not less than 70°C and not more than 100°C. The preheating of the resin composition layer is usually more than 5 minutes, preferably 5 minutes to 150 minutes, and more preferably 15 minutes to 120 minutes.

如上進行操作,可製造具有由樹脂組成物的硬化物形成的硬化物層的電路基板。且,電路基板的製造方法可進一步包含任意步驟。例如,使用樹脂薄片製造電路基板的情況下,電路基板的製造方法可包含剝離樹脂薄片的支撐體的步驟。支撐體可在樹脂組成物層的熱硬化之前剝離,也可在樹脂組成物層的熱硬化之後剝離。As described above, a circuit board having a cured product layer formed of a cured product of the resin composition can be manufactured. And, the manufacturing method of a circuit board may further include arbitrary steps. For example, when manufacturing a circuit board using a resin sheet, the manufacturing method of a circuit board may include the process of peeling off the support body of a resin sheet. The support body may be peeled off before thermal curing of the resin composition layer or after thermal curing of the resin composition layer.

電路基板的製造方法例如可在形成硬化物層之後,包含對該硬化物層的表面進行研磨的步驟。研磨方法無特別限定。作為研磨方法的例,可舉出例如化學機械研磨裝置的化學機械研磨方法、拋光等機械研磨方法、砂輪旋轉的平面磨削方法等。The method of manufacturing a circuit board may include, for example, a step of polishing the surface of the hardened material layer after forming the hardened material layer. The grinding method is not particularly limited. Examples of the polishing method include, for example, a chemical mechanical polishing method using a chemical mechanical polishing apparatus, a mechanical polishing method such as buffing, a surface grinding method in which a grinding wheel is rotated, and the like.

電路基板的製造方法例如可包含將導體層進行層間連接的步驟穿孔。作為層間連接的方法,可舉出例如在硬化物層開孔的方法。藉由開孔,可在硬化物層形成通孔、過孔等孔洞。作為通孔的形成方法,可舉出例如鐳射照射、蝕刻、機械鑽削等。通孔的尺寸及形狀可依照電路基板的設計來適當地決定。進而,步驟穿孔可藉由硬化物層的研磨或磨削來進行層間連接。The manufacturing method of the circuit board may include, for example, the step of connecting conductor layers between layers through a hole. As a method of interlayer connection, for example, a method of opening a hole in a cured material layer is mentioned. Holes such as through holes and via holes can be formed in the cured layer by opening holes. As a method of forming a through hole, laser irradiation, etching, mechanical drilling, etc. are mentioned, for example. The size and shape of the through hole can be appropriately determined according to the design of the circuit substrate. Furthermore, the step perforation can be performed by grinding or grinding the hardened material layer for interlayer connection.

通孔形成後,較佳為進行去除通孔內的污漬的步驟。該步驟有時被稱為去污漬步驟。例如,藉由鍍敷步驟進行在硬化物層上形成導體層的情況下,可對通孔進行濕式去污漬處理。且,藉由鍍敷步驟進行在硬化物層上的導體層的形成的情況下,可進行等離子體處理步驟等乾式去污漬步驟。進而,可藉由去污漬步驟而對硬化物層施予粗糙化處理。After the through-holes are formed, it is preferable to perform a step of removing smudges in the through-holes. This step is sometimes called the stain removal step. For example, in the case of forming the conductor layer on the hardened material layer by a plating step, wet desmear treatment may be performed on the through hole. Moreover, when performing formation of the conductor layer on the cured material layer by a plating process, dry desmear processes, such as a plasma processing process, can be performed. Furthermore, a roughening treatment may be applied to the cured product layer by a desmearing step.

且,可在硬化物層上形成導體層之前,對硬化物層進行粗糙化處理。藉由該粗糙化處理,通常包含通孔內的硬化物層的表面被粗糙化。作為粗糙化處理,可進行乾式及濕式中的任一種粗糙化處理。作為乾式粗糙化處理的例,可舉出等離子體處理等。且,作為濕式的粗糙化處理的例,可舉出依序進行膨潤液的膨潤處理、氧化劑的粗糙化處理及中和液的中和處理的方法。In addition, before forming the conductor layer on the cured material layer, roughening treatment may be performed on the cured material layer. By this roughening treatment, the surface generally including the hardened material layer inside the via hole is roughened. As the roughening treatment, either dry roughening or wet roughening can be performed. Plasma treatment etc. are mentioned as an example of a dry roughening process. In addition, as an example of the wet roughening treatment, a method of sequentially performing swelling treatment with a swelling liquid, roughening treatment with an oxidizing agent, and neutralization treatment with a neutralizing solution is mentioned.

形成通孔後,可在硬化物層上形成導體層。藉由在有形成通孔的位置形成導體層,新形成的導體層與基材表面的導體層會開通,實現層間連接。導體層的形成方法可舉出例如鍍敷法、鍍敷法、蒸鍍法等。例如,可藉由半加成法、全加成法等適當的方法在硬化物層的表面進行鍍敷,形成具有所期望的配線圖型的導體層。且,例如樹脂薄片中的支撐體為金屬箔的情況下,可藉由減成法形成具有所期望的配線圖型的導體層。所形成的導體層的材料能夠是單金屬,也能夠是合金。且,該導體層可具有單層構造,也可具有包含2層以上不同種類的材料的層的多層構造。After the via holes are formed, a conductor layer may be formed on the hardener layer. By forming the conductor layer at the position where the through hole is formed, the newly formed conductor layer and the conductor layer on the surface of the substrate will be opened to realize interlayer connection. The method for forming the conductor layer includes, for example, a plating method, a plating method, a vapor deposition method, and the like. For example, plating can be performed on the surface of the hardened material layer by an appropriate method such as a semi-additive method or a full-additive method to form a conductor layer having a desired wiring pattern. And, for example, when the support in the resin sheet is a metal foil, a conductor layer having a desired wiring pattern can be formed by a subtractive method. The material of the formed conductor layer can be a single metal or an alloy. In addition, the conductor layer may have a single-layer structure, or may have a multi-layer structure including two or more layers of different types of materials.

於此,對在硬化物層上形成導體層的實施方式的例進行詳細說明。在硬化物層的表面藉由無電解鍍敷形成鍍敷薄片層。接著,在形成的鍍敷薄片層上對應所期望的配線圖型形成使鍍敷薄片層的一部分露出的光罩圖型。在露出的鍍敷薄片層上藉由電解鍍敷形成電解鍍敷層後,去除光罩圖型。然後,藉由蝕刻等處理去除不需要的鍍敷薄片層,從而可形成具有所期望的配線圖型的導體層。Here, an example of an embodiment in which a conductor layer is formed on a cured material layer will be described in detail. A plated sheet layer is formed on the surface of the hardened material layer by electroless plating. Next, a mask pattern exposing a part of the plating sheet layer is formed corresponding to a desired wiring pattern on the formed plating sheet layer. After forming an electrolytic plating layer by electrolytic plating on the exposed plating sheet layer, the photomask pattern is removed. Then, by removing unnecessary plating sheet layers by etching or the like, a conductor layer having a desired wiring pattern can be formed.

電路基板的製造方法可包含去除基材的步驟(4)。藉由去除基材,獲得具有硬化物層及埋入至該硬化物層中的導體層的電路基板。該步驟(4)例如可在使用具有可剝離的金屬層的基材的情況下進行。 [13. 半導體晶片封裝] The manufacturing method of the circuit board may include the step (4) of removing the base material. By removing the base material, a circuit board having a hardened layer and a conductor layer embedded in the hardened layer is obtained. This step (4) can be carried out, for example, using a substrate having a peelable metal layer. [13. Semiconductor chip packaging]

本發明之一實施方式相關之半導體晶片封裝包含樹脂組成物的硬化物。作為該半導體晶片封裝,可舉出例如下述例。A semiconductor chip package related to one embodiment of the present invention includes a cured product of a resin composition. As this semiconductor chip package, the following examples are mentioned, for example.

第一例相關之半導體晶片封裝包含上述電路基板以及搭載於該電路基板的半導體晶片。該半導體晶片封裝可藉由將半導體晶片接合於電路基板來製造。A semiconductor chip package related to the first example includes the above-mentioned circuit substrate and a semiconductor chip mounted on the circuit substrate. The semiconductor chip package can be manufactured by bonding a semiconductor chip to a circuit substrate.

電路基板與半導體晶片的接合條件可採用能夠將半導體晶片的端子電極與電路基板的電路配線進行導體連接的任意條件。例如,可採用半導體晶片的倒裝晶片安裝中所用的條件。且,例如可在半導體晶片與電路基板之間介隔著絕緣性的黏接劑進行接合。As the bonding conditions between the circuit board and the semiconductor wafer, any conditions that allow conductive connection of the terminal electrodes of the semiconductor wafer and the circuit wiring of the circuit board can be employed. For example, conditions used in flip-chip mounting of semiconductor wafers can be employed. In addition, for example, the semiconductor wafer and the circuit board can be bonded through an insulating adhesive.

作為接合方法的例,可舉出將半導體晶片壓著於電路基板的方法。作為壓著條件,壓著溫度通常在120℃~240℃的範圍內,較佳為130℃~200℃的範圍內,再較佳為140℃~180℃的範圍內,壓著時間通常在1秒~60秒的範圍內,較佳為5秒~30秒的範圍內。As an example of the bonding method, a method of pressing a semiconductor wafer to a circuit board is mentioned. As pressing conditions, the pressing temperature is usually in the range of 120°C to 240°C, preferably in the range of 130°C to 200°C, and more preferably in the range of 140°C to 180°C, and the pressing time is usually 1 seconds to 60 seconds, preferably 5 seconds to 30 seconds.

且,作為接合方法的其他例,可舉出將半導體晶片藉由迴焊接合於電路基板的方法。迴焊條件可設為120℃~300℃的範圍。In addition, as another example of the bonding method, a method of bonding a semiconductor chip to a circuit board by reflow is mentioned. The reflow conditions can be set in the range of 120°C to 300°C.

將半導體晶片接合於電路基板之後,可將半導體晶片用模塑底部填充材料進行填充。作為該模塑底部填充材料,較佳為使用上述實施方式相關之樹脂組成物。After the semiconductor die is bonded to the circuit substrate, the semiconductor die may be filled with a molded underfill material. As the molding underfill material, it is preferable to use the resin composition related to the above-mentioned embodiment.

第二例相關之半導體晶片封裝包含半導體晶片以及密封該半導體晶片的樹脂組成物的硬化物。如此之半導體晶片封裝中,通常樹脂組成物的硬化物作為密封層起作用。作為第二例相關之半導體晶片封裝,可舉出例如扇出型WLP、扇出型PLP等。A semiconductor chip package related to the second example includes a semiconductor chip and a cured product of a resin composition that seals the semiconductor chip. In such a semiconductor chip package, generally, a cured product of the resin composition functions as a sealing layer. Examples of semiconductor chip packages related to the second example include fan-out WLP, fan-out PLP, and the like.

圖1是模式化地表示出作為本發明的一個實施方式相關之半導體晶片封裝的一例的扇出型WLP的剖面圖。例如,如圖1所示,作為扇出型WLP的半導體晶片封裝100具備:半導體晶片110、以覆蓋半導體晶片110的周圍的方式形成的密封層120、設於半導體晶片110上與密封層120為相反側的面且作為絕緣層的再配線形成層130、作為導體層的再配線層140、阻焊層150及凸塊160。FIG. 1 is a cross-sectional view schematically showing a fan-out type WLP as an example of a semiconductor chip package according to an embodiment of the present invention. For example, as shown in FIG. 1, a semiconductor chip package 100 as a fan-out type WLP includes: a semiconductor chip 110, a sealing layer 120 formed to cover the periphery of the semiconductor chip 110, and a sealing layer 120 formed on the semiconductor chip 110. On the opposite side, the rewiring formation layer 130 as an insulating layer, the rewiring layer 140 as a conductor layer, the solder resist layer 150 and the bump 160 are formed.

如此之半導體晶片封裝的製造方法包含: (A)在基材上積層暫時固定膜的步驟; (B)將半導體晶片暫時固定在暫時固定膜上的步驟; (C)在半導體晶片上形成密封層的步驟; (D)將基材及暫時固定膜從半導體晶片剝離的步驟; (E)在半導體晶片上剝離基材及暫時固定膜的面,形成再配線形成層的步驟; (F)在再配線形成層上形成作為導體層的再配線層的步驟;以及 (G)在再配線層上形成阻焊層的步驟。且,上述的半導體晶片封裝的製造方法可包含: (H)將多個半導體晶片封裝切割成一個一個的半導體晶片封裝而進行單片化的步驟。 (步驟(A)) The manufacturing method of such a semiconductor chip package includes: (A) a step of laminating a temporary fixed film on the substrate; (B) a step of temporarily fixing the semiconductor wafer on the temporary fixing film; (C) a step of forming a sealing layer on the semiconductor wafer; (D) a step of peeling the substrate and the temporary fixing film from the semiconductor wafer; (E) a step of peeling off the surface of the substrate and the temporary fixing film on the semiconductor wafer to form a rewiring formation layer; (F) a step of forming a rewiring layer as a conductor layer on the rewiring forming layer; and (G) A step of forming a solder resist layer on the rewiring layer. And, the manufacturing method of above-mentioned semiconductor chip package can comprise: (H) A step of dicing a plurality of semiconductor wafer packages into individual semiconductor wafer packages and performing singulation. (step (A))

步驟(A)是在基材上積層暫時固定膜的步驟。基材與暫時固定膜的積層條件可與電路基板的製造方法中的基材與樹脂薄片的積層條件相同。Step (A) is a step of laminating a temporary fixing film on the substrate. The lamination conditions of the base material and the temporary fixing film may be the same as the lamination conditions of the base material and the resin sheet in the production method of the circuit board.

作為基材,可舉出例如:矽晶片;玻璃晶片;玻璃基板;銅、鈦、不鏽鋼、冷軋鋼板(SPCC)等的金屬基板;FR-4基板等的使環氧樹脂等滲入玻璃纖維並進行熱硬化處理而得的基板;由BT樹脂等雙馬來醯亞胺三嗪樹脂形成的基板等。Examples of substrates include: silicon wafers; glass wafers; glass substrates; metal substrates such as copper, titanium, stainless steel, and cold-rolled steel plate (SPCC); Substrates subjected to thermosetting treatment; substrates made of bismaleimide triazine resins such as BT resins, etc.

暫時固定膜可使用能夠從半導體晶片剝離且能夠對半導體晶片進行暫時固定的任意的材料。作為市售品,可舉出日東電工股份公司製“REVALPHA”等。 (步驟(B)) Any material that can be peeled from the semiconductor wafer and temporarily fix the semiconductor wafer can be used for the temporary fixing film. As a commercial item, Nitto Denko Co., Ltd. product "REVALPHA" etc. are mentioned. (step (B))

步驟(B)是將半導體晶片暫時固定在暫時固定膜上的步驟。半導體晶片的暫時固定例如可使用倒裝焊接器(flip chip bonder)、晶片焊接器(die bonder)等裝置進行。半導體晶片的配置的佈局(layout)及配置數可根據暫時固定膜的形狀、大小、作為目標的半導體晶片封裝的生產數等而適當設定。例如,可將半導體晶片排列成多行且多列的矩陣狀來進行暫時固定。 (步驟(C)) Step (B) is a step of temporarily fixing the semiconductor wafer on the temporary fixing film. Temporary fixing of the semiconductor wafer can be performed using, for example, devices such as flip chip bonders and die bonders. The layout and number of semiconductor wafers can be appropriately set according to the shape and size of the temporary fixing film, the number of semiconductor wafer packages to be produced, and the like. For example, semiconductor wafers may be temporarily fixed by arranging them in a matrix form of multiple rows and multiple columns. (step (C))

步驟(C)是在半導體晶片上形成密封層的步驟。密封層可由上述實施方式相關之樹脂組成物的硬化物形成。密封層通常藉由包含在半導體晶片上形成樹脂組成物層的步驟,以及使該樹脂組成物層熱硬化而形成作為密封層的硬化物層的步驟的方法來形成。關於樹脂組成物層在半導體晶片上的形成,例如,除使用半導體晶片代替基材以外,可藉由與上述電路基板的製造方法中說明的樹脂組成物層在基材上的形成方法相同的方法來進行。Step (C) is a step of forming a sealing layer on the semiconductor wafer. The sealing layer can be formed of a cured product of the resin composition related to the above-mentioned embodiment. The sealing layer is usually formed by a method including a step of forming a resin composition layer on a semiconductor wafer, and a step of thermally curing the resin composition layer to form a hardened layer as a sealing layer. Regarding the formation of the resin composition layer on the semiconductor wafer, for example, except that a semiconductor wafer is used instead of the base material, the same method as the method of forming the resin composition layer on the base material described in the above-mentioned method of manufacturing a circuit board can be used. to proceed.

在半導體晶片上形成樹脂組成物層後,使該樹脂組成物層熱硬化而獲得覆蓋半導體晶片的密封層。由此,進行基於樹脂組成物的硬化物的半導體晶片的密封。樹脂組成物層的熱硬化條件可採用與電路基板的製造方法中的樹脂組成物層的熱硬化條件相同的條件。進而,可在使樹脂組成物層熱硬化之前,對於樹脂組成物層,以比硬化溫度低的溫度進行加熱,施予預加熱處理。該預加熱處理的處理條件可採用與電路基板的製造方法中的預加熱處理相同的條件。 (步驟(D)) After the resin composition layer is formed on the semiconductor wafer, the resin composition layer is thermally cured to obtain a sealing layer covering the semiconductor wafer. Thereby, sealing of the semiconductor wafer by the cured product of the resin composition is performed. As the thermosetting conditions of the resin composition layer, the same conditions as those of the thermosetting conditions of the resin composition layer in the production method of the circuit board can be adopted. Furthermore, before thermosetting the resin composition layer, the resin composition layer may be heated at a temperature lower than the curing temperature to give a preheating treatment. The processing conditions of this preheating process can employ|adopt the same conditions as the preheating process in the manufacturing method of a circuit board. (step (D))

步驟(D)是將基板及暫時固定膜從半導體晶片剝離的步驟。剝離方法較期望是採用與暫時固定膜的材質相適應的合適的方法。作為剝離方法,可舉出例如使暫時固定膜加熱、發泡或膨脹來進行剝離的方法。且,作為剝離方法,可舉出例如透過基板對暫時固定膜照射紫外線而使暫時固定膜的黏合力下降來進行剝離的方法。Step (D) is a step of peeling the substrate and the temporary fixing film from the semiconductor wafer. As the peeling method, it is desirable to use an appropriate method suitable for the material of the temporary fixing film. As a peeling method, the method of peeling off by heating, foaming, or expanding a temporarily fixed film is mentioned, for example. Moreover, as a peeling method, the method of peeling off by reducing the adhesive force of a temporary fixing film by irradiating ultraviolet rays to a temporary fixing film through a board|substrate, for example is mentioned.

使暫時固定膜加熱、發泡或膨脹的方法中,加熱條件通常為在100℃~250℃加熱1秒~90秒或5分鐘~15分鐘。且,照射紫外線而使暫時固定膜的黏合力下降來進行剝離的方法中,紫外線的照射量通常為10mJ/cm 2~1000mJ/cm 2In the method of heating, foaming or expanding the temporary fixing film, the heating conditions are usually heating at 100° C. to 250° C. for 1 second to 90 seconds or for 5 minutes to 15 minutes. In addition, in the method of peeling off by irradiating ultraviolet rays to lower the adhesive force of the temporarily fixed film, the irradiation amount of ultraviolet rays is usually 10 mJ/cm 2 to 1000 mJ/cm 2 .

若如前述將基材及暫時固定膜從半導體晶片剝離,則密封層的面露出。半導體晶片封裝的製造方法可包含對該露出的密封層的面進行研磨的步驟。藉由研磨,可使密封層的表面的平滑性提高。作為研磨方法,可使用與電路基板的製造方法中說明的方法相同的方法。 (步驟(E)) When the substrate and the temporary fixing film are peeled off from the semiconductor wafer as described above, the surface of the sealing layer is exposed. The manufacturing method of the semiconductor wafer package may include the step of polishing the surface of the exposed sealing layer. Grinding can improve the smoothness of the surface of the sealing layer. As a polishing method, the same method as that described in the method of manufacturing a circuit board can be used. (step (E))

步驟(E)是在半導體晶片的剝離了基材及暫時固定膜的面上形成作為絕緣層的再配線形成層的步驟。通常,該再配線形成層形成於半導體晶片及密封層上。再配線形成層例如可由感光性樹脂組成物或熱硬化性樹脂組成物形成。且,形成再配線形成層後,為了將半導體晶片與再配線層進行層間連接,通常在再配線形成層形成通孔。 (步驟(F)) The step (E) is a step of forming a rewiring forming layer as an insulating layer on the surface of the semiconductor wafer from which the base material and the temporary fixing film have been peeled off. Usually, the redistribution forming layer is formed on the semiconductor wafer and the sealing layer. The rewiring formation layer can be formed of, for example, a photosensitive resin composition or a thermosetting resin composition. In addition, after the rewiring formation layer is formed, via holes are usually formed in the rewiring formation layer for interlayer connection between the semiconductor wafer and the rewiring layer. (step (F))

步驟(F)是在再配線形成層上形成作為導體層的再配線層的步驟。在再配線形成層上形成再配線層的方法可與電路基板的製造方法中的導體層在硬化物層上的形成方法相同。且,可反復進行步驟(E)及步驟(F),交替疊加(堆疊)再配線層及再配線形成層。 (步驟(G)) Step (F) is a step of forming a rewiring layer as a conductor layer on the rewiring forming layer. The method of forming the rewiring layer on the rewiring formation layer may be the same as the method of forming the conductor layer on the cured material layer in the method of manufacturing the circuit board. In addition, the steps (E) and (F) can be repeated, and the rewiring layer and the rewiring formation layer can be alternately stacked (stacked). (step (G))

步驟(G)是在再配線層上形成阻焊層的步驟。阻焊層的材料可使用具有絕緣性的任意材料。其中,從半導體晶片封裝的製造的容易性的觀點來看,較佳為感光性樹脂組成物及熱硬化性樹脂組成物。Step (G) is a step of forming a solder resist layer on the rewiring layer. Any insulating material can be used as the material of the solder resist layer. Among these, a photosensitive resin composition and a thermosetting resin composition are preferable from the viewpoint of the ease of manufacture of a semiconductor chip package.

且,步驟(G)中,可根據需要進行形成凸塊的凸塊加工。凸塊加工可利用焊料球、焊料鍍敷(solder plating)等方法進行。另外,凸塊加工中的通孔的形成可與步驟(E)同樣地進行。 (步驟(H)) And, in the step (G), bump processing for forming bumps may be performed as needed. The bump processing can be performed by methods such as solder balls and solder plating. In addition, the formation of the via hole in bump processing can be performed similarly to step (E). (step (H))

對於半導體晶片封裝的製造方法,除包含步驟(A)~(G)以外,亦可包含步驟(H)。步驟(H)是將多個半導體晶片封裝切割成一個一個的半導體晶片封裝而進行單片化的步驟。將半導體晶片封裝切割成一個一個的半導體晶片封裝的方法沒有特別限定。The manufacturing method of a semiconductor chip package may also include step (H) in addition to steps (A) to (G). Step (H) is a step of dicing a plurality of semiconductor wafer packages into individual semiconductor wafer packages and performing singulation. The method of dicing the semiconductor wafer packages into individual semiconductor wafer packages is not particularly limited.

作為第三例相關之半導體晶片封裝,可舉出:在圖1中示出一例的半導體晶片封裝100中,藉由上述的實施方式相關之樹脂組成物的硬化物形成了再配線形成層130或阻焊層150的半導體晶片封裝。 [14. 半導體裝置] As the semiconductor chip package related to the third example, in the semiconductor chip package 100 shown as an example in FIG. The solder resist layer 150 is packaged on the semiconductor chip. [14. Semiconductor devices]

本發明的一個實施方式相關之半導體裝置具備上述的電路基板或半導體晶片封裝。作為半導體裝置,可舉出例如供於電氣製品(例如電腦、手機、智慧手機、平板型設備、可穿戴設備、數位相機、醫療設備及電視機等)及交通工具(例如機車、汽車、電車、船舶及飛機等)等各種半導體裝置。 實施例 A semiconductor device according to an embodiment of the present invention includes the above-mentioned circuit board or semiconductor chip package. Examples of semiconductor devices include electrical products (such as computers, mobile phones, smart phones, tablet devices, wearable devices, digital cameras, medical equipment, and televisions, etc.) and vehicles (such as motorcycles, automobiles, trains, Ships, aircraft, etc.) and other semiconductor devices. Example

以下,示出實施例對本發明進行具體的說明。但是,本發明並不限定於以下所示的實施例。以下的說明中,只要沒有另外解釋,表示量的“份”及“%”即分別意指“質量份”及“質量%”。且,未特別指定的情況下的溫度條件及壓力條件為室溫(25℃)及大氣壓(1atm)。 [無機填充材料的說明] Hereinafter, an Example is shown and this invention is demonstrated concretely. However, this invention is not limited to the Example shown below. In the following description, unless otherwise specified, "parts" and "%" indicating amounts mean "parts by mass" and "% by mass", respectively. In addition, the temperature conditions and pressure conditions in the case where there is no particular designation are room temperature (25° C.) and atmospheric pressure (1 atm). [Description of inorganic filler]

以下的實施例及比較例中使用的無機填充材料如下前述; 無機填充材料1:經氨基矽烷類偶合劑(信越化學工業股份公司製“KBM573”)進行表面處理的球狀二氧化矽粒子(平均粒徑1μm,比表面積4.5m 2/g); 無機填充材料2:經氨基矽烷類偶合劑(信越化學工業股份公司製“KBM573”)進行表面處理的球狀氧化鋁粒子(平均粒徑1.5μm,比表面積1.6m 2/g)。 [製造例1. 彈性體1的製造] The inorganic fillers used in the following examples and comparative examples are as described above; Inorganic filler 1: spherical silica particles (average particle size 1 μm, specific surface area 4.5m 2 /g); inorganic filler 2: spherical alumina particles (average particle size 1.5 μm) surface-treated with an aminosilane coupling agent ("KBM573" manufactured by Shin-Etsu Chemical Co., Ltd.) , specific surface area 1.6m 2 /g). [Manufacture example 1. Manufacture of elastomer 1]

在反應容器中,將69 g二官能性羥基末端聚丁二烯(數均分子量=5047(GPC法),羥基當量=1800g/eq.,固體成分100質量%,日本曹達股份公司製“G-3000”)、40g芳香族烴類混合溶劑(出光石油化學股份公司製“Ipzole150”)、0.005g月桂酸二丁基錫混合,使其均勻溶解。變得均勻後,升溫至50℃,進而一邊攪拌,一邊添加8 g異佛爾酮二異氰酸酯(EvonikDegussa Japan 股份公司製,IPDI,異氰酸酯基當量=113g/eq),進行約3小時的反應。接著,將該反應物冷卻至室溫後,於其中添加23g甲酚酚醛清漆樹脂(DIC股份公司製“KA-1160”,羥基當量=117 g/eq.)、60g二乙二醇單乙基醚乙酸酯(ethyl diglycolAcetate,大賽璐股份公司製),一邊攪拌一邊升溫至80℃,進行約4小時的反應。藉由FT-IR進行2250cm -1的NCO峰消失的確認。基於NCO峰消失的確認,將其視作反應的終點,將反應物降溫至室溫後,用100網目的濾布過濾,獲得具有聚丁二烯構造及酚式羥基的彈性體1(不揮發成分50質量%)。數均分子量為5500。 [製造例2. 彈性體2的製造] In a reaction vessel, 69 g of difunctional hydroxyl-terminated polybutadiene (number average molecular weight = 5047 (GPC method), hydroxyl equivalent = 1800 g/eq., solid content 100% by mass, "G- 3000"), 40 g of an aromatic hydrocarbon mixed solvent ("Ipzole 150" manufactured by Idemitsu Petrochemical Co., Ltd.), and 0.005 g of dibutyltin laurate were mixed and dissolved uniformly. After becoming uniform, the temperature was raised to 50° C., and 8 g of isophorone diisocyanate (manufactured by Evonik Degussa Japan Co., Ltd., IPDI, isocyanate group equivalent=113 g/eq) was added while stirring, and the reaction was performed for about 3 hours. Next, after cooling the reactant to room temperature, 23 g of cresol novolak resin ("KA-1160" manufactured by DIC Corporation, hydroxyl equivalent = 117 g/eq.), 60 g of diethylene glycol monoethyl Ether acetate (ethyl diglycol Acetate, manufactured by Daicel Co., Ltd.) was heated to 80° C. while stirring, and the reaction was performed for about 4 hours. The disappearance of the NCO peak at 2250 cm -1 was confirmed by FT-IR. Based on the confirmation that the NCO peak disappeared, it was regarded as the end point of the reaction. After the reactant was cooled to room temperature, it was filtered with a 100-mesh filter cloth to obtain an elastomer 1 (non-volatile) with a polybutadiene structure and a phenolic hydroxyl group. Composition 50% by mass). The number average molecular weight was 5500. [Manufacturing example 2. Manufacture of elastic body 2]

在反應容器中,將50g二官能性羥基末端聚丁二烯(數均分子量=5047(GPC法),羥基當量=1800g/eq.,固體成分100質量%,日本曹達股份公司製“G-3000”)、23.5g芳香族烴類混合溶劑(出光石油化學股份公司製“Ipzole150”)、0.005g月桂酸二丁基錫混合,使其均勻溶解。變得均勻後,升溫至50℃,進而一邊攪拌,一邊添加4.8 g甲苯-2,4-二異氰酸酯(異氰酸酯基當量=87.08 g/eq),進行約3小時的反應。接著,將該反應物冷卻至室溫後,於其中添加8.96g二苯酮四甲酸二酐(酸酐當量=161.1 g/eq.)、0.07 g三亞乙基二胺、40.4g二乙二醇單乙基醚乙酸酯(大賽璐股份公司製),一邊攪拌一邊升溫至130℃,進行約4小時的反應。藉由FT-IR進行2250cm -1的NCO峰消失的確認。基於NCO峰消失的確認,將其視作反應的終點,將反應物降溫至室溫後,用100網目的濾布過濾,獲得具有醯亞胺構造、氨基甲酸酯構造及聚丁二烯構造的彈性體2(不揮發成分50質量%)。數均分子量為13700。 [製造例3. 彈性體3的製造] In a reaction vessel, 50 g of difunctional hydroxyl-terminated polybutadiene (number average molecular weight = 5047 (GPC method), hydroxyl equivalent = 1800 g/eq., solid content 100% by mass, "G-3000" manufactured by Nippon Soda Co., Ltd. ”), 23.5 g of an aromatic hydrocarbon mixed solvent (“Ipzole 150” manufactured by Idemitsu Petrochemical Co., Ltd.), and 0.005 g of dibutyltin laurate were mixed and dissolved uniformly. After becoming uniform, the temperature was raised to 50° C., and 4.8 g of toluene-2,4-diisocyanate (isocyanate group equivalent = 87.08 g/eq) was added while stirring, and reaction was performed for about 3 hours. Next, after cooling the reactant to room temperature, 8.96 g of benzophenone tetracarboxylic dianhydride (acid anhydride equivalent = 161.1 g/eq.), 0.07 g of triethylenediamine, 40.4 g of diethylene glycol mono Ethyl ether acetate (made by Daicel Co., Ltd.) was heated up to 130 degreeC, stirring, and it reacted for about 4 hours. The disappearance of the NCO peak at 2250 cm -1 was confirmed by FT-IR. Based on the confirmation of the disappearance of the NCO peak, it is regarded as the end point of the reaction. After the reactant is cooled to room temperature, it is filtered with a 100-mesh filter cloth to obtain compounds with an imide structure, a carbamate structure, and a polybutadiene structure. Elastomer 2 (non-volatile content 50% by mass). The number average molecular weight is 13700. [Manufacture example 3. Manufacture of elastic body 3]

在反應容器中,使80g聚碳酸酯二醇(數均分子量:約1000,羥基當量:500g/eq.,不揮發成分:100%,股份公司可樂麗製“C-1015N”)及0.01g二月桂酸二丁基錫均勻地溶解於37.6g二乙二醇單乙基醚乙酸酯(大賽璐股份公司製“Ethyl diglycolAcetate”)中。接著,將該混合物升溫至50℃,進而一邊攪拌,一邊添加27.8 g甲苯-2,4-二異氰酸酯(異氰酸酯基當量:87.08),進行約3小時的反應。將該反應物冷卻至室溫後,於其中添加14.3g二苯酮四甲酸二酐(酸酐當量:161.1g/eq.)、0.12g三亞乙基二胺及84.0g二乙二醇單乙基醚乙酸酯(大賽璐股份公司製“Ethyl diglycolAcetate”),一邊攪拌一邊升溫至130℃,進行約4小時的反應。藉由FT-IR進行2250cm -1的NCO峰消失的確認。基於NCO峰消失的確認,將其視作反應的終點,將反應物降溫至室溫後,用100網目的濾布過濾,獲得具有醯亞胺構造、氨基甲酸酯構造及聚碳酸酯構造的彈性體3(不揮發成分50質量%)。數均分子量為8500。 [實施例1] In a reaction vessel, 80 g of polycarbonate diol (number-average molecular weight: about 1000, hydroxyl equivalent: 500 g/eq., non-volatile content: 100%, "C-1015N" manufactured by Kuraray Co., Ltd.) and 0.01 g of diol Dibutyltin laurate was uniformly dissolved in 37.6 g of diethylene glycol monoethyl ether acetate ("Ethyl diglycol Acetate" manufactured by Daicel Corporation). Next, the temperature of this mixture was raised to 50 degreeC, and 27.8 g of toluene-2, 4- diisocyanates (isocyanate group equivalent weight: 87.08) were added, stirring further, and reaction was performed for about 3 hours. After cooling the reactant to room temperature, 14.3 g of benzophenone tetracarboxylic dianhydride (acid anhydride equivalent: 161.1 g/eq.), 0.12 g of triethylenediamine, and 84.0 g of diethylene glycol monoethyl Ether acetate ("Ethyl diglycol Acetate" manufactured by Daicel Co., Ltd.) was heated up to 130° C. while stirring, and the reaction was performed for about 4 hours. The disappearance of the NCO peak at 2250 cm -1 was confirmed by FT-IR. Based on the confirmation of the disappearance of the NCO peak, it was regarded as the end point of the reaction. After the reactant was cooled to room temperature, it was filtered with a 100-mesh filter cloth to obtain compounds with an imide structure, a carbamate structure, and a polycarbonate structure. Elastomer 3 (non-volatile content: 50% by mass). The number average molecular weight is 8500. [Example 1]

一邊攪拌,一邊使2份液態螯合物型環氧樹脂(ADEKA股份公司製“EP-49-10P”,環氧當量240g/eq.,螯合物改質量(磷酸改質量)1.0質量%)、4份液態環氧樹脂(新日鐵住金化學股份公司製“ZX1059”,雙酚A型環氧樹脂與雙酚F型環氧樹脂的1:1混合品(質量比),環氧當量:169 g/eq.)及3份聯二甲酚型環氧樹脂(三菱化學股份公司製“YX4000H”,環氧當量185g/eq.)加熱溶解於10份MEK。冷卻至室溫後,將16份彈性體1(不揮發成分50質量%)、10份具有三嗪骨架及酚醛構造的苯酚類硬化劑(DIC股份公司製“LA-3018-50P”,活性基當量約151g/eq.,固體成分50%的2-甲氧基丙醇溶液)、1份咪唑類硬化促進劑(四國化成工業股份公司製“1B2PZ”,1-苄基-2-苯基咪唑,固體成分5質量%的MEK溶液)、75份無機填充材料1以及10份MEK混合,用高速旋轉混合機均勻地分散後,藉由筒式過濾器(ROKITECHNO 股份公司製“SHP020”)過濾,製造樹脂清漆。 [實施例2] While stirring, make 2 parts of liquid chelate type epoxy resin ("EP-49-10P" manufactured by ADEKA Co., Ltd., epoxy equivalent 240g/eq., chelate modification (phosphoric acid modification) 1.0% by mass) , 4 parts of liquid epoxy resin ("ZX1059" manufactured by Nippon Steel & Sumitomo Metal Chemical Co., Ltd., a 1:1 mixture (mass ratio) of bisphenol A type epoxy resin and bisphenol F type epoxy resin, epoxy equivalent: 169 g/eq.) and 3 parts of bixylenol-type epoxy resin ("YX4000H" manufactured by Mitsubishi Chemical Corporation, epoxy equivalent 185 g/eq.) were heated and dissolved in 10 parts of MEK. After cooling to room temperature, 16 parts of Elastomer 1 (non-volatile content 50% by mass), 10 parts of a phenolic hardener having a triazine skeleton and a phenolic structure ("LA-3018-50P" manufactured by DIC Co., Ltd., active group Equivalent about 151g/eq., 50% solid content of 2-methoxypropanol solution), 1 part of imidazole hardening accelerator ("1B2PZ" manufactured by Shikoku Chemical Industry Co., Ltd., 1-benzyl-2-phenyl imidazole, MEK solution with a solid content of 5% by mass), 75 parts of inorganic filler 1, and 10 parts of MEK were mixed, uniformly dispersed with a high-speed rotary mixer, and filtered through a cartridge filter ("SHP020" manufactured by ROKITECHNO Co., Ltd.) , to manufacture resin varnishes. [Example 2]

將螯合物型環氧樹脂(ADEKA股份公司製“EP-49-10P”,環氧當量240g/eq.)的量變更為1.5份,將彈性體1(不揮發成分50質量%)的量變更為18份。除以上的事項以外,其餘與實施例1同樣地進行操作,製造樹脂清漆。 [實施例3] Change the amount of chelate-type epoxy resin ("EP-49-10P" manufactured by ADEKA Co., Ltd., epoxy equivalent 240g/eq.) to 1.5 parts, and change the amount of elastomer 1 (non-volatile content 50% by mass) to Changed to 18 servings. Except for the above matters, it carried out similarly to Example 1, and produced the resin varnish. [Example 3]

將螯合物型環氧樹脂(ADEKA股份公司製“EP-49-10P”,環氧當量240g/eq.)的量變更為0.7份,將彈性體1(不揮發成分50質量%)的量變更為19份。除以上的事項以外,其餘與實施例1同樣地進行操作,製造樹脂清漆。 [實施例4] Change the amount of chelate-type epoxy resin ("EP-49-10P" manufactured by ADEKA Co., Ltd., epoxy equivalent 240g/eq.) to 0.7 parts, and change the amount of elastomer 1 (non-volatile content 50% by mass) to Changed to 19 copies. Except for the above matters, it carried out similarly to Example 1, and produced the resin varnish. [Example 4]

將螯合物型環氧樹脂(ADEKA股份公司製“EP-49-10P”,環氧當量240g/eq.)的量變更為3份,將彈性體1(不揮發成分50質量%)的量變更為14份。除以上的事項以外,其餘與實施例1同樣地進行操作,製造樹脂清漆。 [實施例5] Change the amount of chelate-type epoxy resin ("EP-49-10P" manufactured by ADEKA Co., Ltd., epoxy equivalent 240g/eq.) to 3 parts, and change the amount of elastomer 1 (non-volatile content 50% by mass) Changed to 14 copies. Except for the above matters, it carried out similarly to Example 1, and produced the resin varnish. [Example 5]

將螯合物型環氧樹脂(ADEKA股份公司製“EP-49-10P”,環氧當量240g/eq.)的量變更為4份,將彈性體1(不揮發成分50質量%)的量變更為12份。除以上的事項以外,其餘與實施例1同樣地進行操作,製造樹脂清漆。 [實施例6] Change the amount of chelate-type epoxy resin ("EP-49-10P" manufactured by ADEKA Co., Ltd., epoxy equivalent 240g/eq.) to 4 parts, and change the amount of elastomer 1 (non-volatile content 50% by mass) to Changed to 12 servings. Except for the above matters, it carried out similarly to Example 1, and produced the resin varnish. [Example 6]

將螯合物型環氧樹脂(ADEKA股份公司製“EP-49-10P”,環氧當量240g/eq.)變更為液態的螯合物改質型環氧樹脂(ADEKA股份公司製“EP-49-10P2”,環氧當量300g/eq.,螯合物改質量(磷酸改質量)1.5質量%)。除以上的事項以外,其餘與實施例1同樣地進行操作,製造樹脂清漆。 [實施例7] A chelate-modified epoxy resin ("EP-49-10P" manufactured by ADEKA Co., Ltd., epoxy equivalent 240g/eq.) was changed into a liquid chelate-modified epoxy resin ("EP-49-10P" manufactured by ADEKA Co., Ltd. 49-10P2", epoxy equivalent 300g/eq., chelate modification (phosphoric acid modification) 1.5% by mass). Except for the above matters, it carried out similarly to Example 1, and produced the resin varnish. [Example 7]

將螯合物型環氧樹脂(ADEKA股份公司製“EP-49-10P”,環氧當量240g/eq.)變更為液態的螯合物型環氧樹脂(ADEKA股份公司製“EP-49-23”,環氧當量175g/eq.)。除以上的事項以外,其餘與實施例1同樣地進行操作,製造樹脂清漆。 [實施例8] Chelate type epoxy resin ("EP-49-10P" manufactured by ADEKA Co., Ltd., epoxy equivalent 240g/eq.) was changed into liquid chelate type epoxy resin ("EP-49-10P" manufactured by ADEKA Co., Ltd. 23", epoxy equivalent 175g/eq.). Except for the above matters, it carried out similarly to Example 1, and produced the resin varnish. [Example 8]

除使用75份的無機填充材料2代替75份的無機填充材料1以外,其餘與實施例1同樣地進行操作,製造樹脂清漆。 [實施例9] Except having used 75 parts of inorganic fillers 2 instead of 75 parts of inorganic fillers 1, it carried out similarly to Example 1, and produced the resin varnish. [Example 9]

除使用16份彈性體2(不揮發成分50質量%)代替16份彈性體1(不揮發成分50質量%)以外,其餘與實施例1同樣地進行操作,製造樹脂清漆。 [實施例10] Except having used 16 parts of elastomer 2 (50 mass % of non-volatile components) instead of 16 parts of elastomer 1 (50 mass % of non-volatile components), it carried out similarly to Example 1, and produced the resin varnish. [Example 10]

除使用16份彈性體3(不揮發成分50質量%)代替16份彈性體1(不揮發成分50質量%)以外,其餘與實施例1同樣地進行操作,製造樹脂清漆。 [實施例11] Except having used 16 parts of Elastomer 3 (50 mass % of non-volatile components) instead of 16 parts of Elastomer 1 (50 mass % of non-volatile components), it carried out similarly to Example 1, and produced the resin varnish. [Example 11]

除使用8份含羥基的丙烯酸聚合物(東亞合成股份公司製“ARUFON UH-2000”,重均分子量11000)代替16份彈性體1(不揮發成分50質量%)以外,其餘與實施例1同樣地進行操作,製造樹脂清漆。 [實施例12] Same as Example 1, except that 8 parts of hydroxyl-containing acrylic polymer ("ARUFON UH-2000" manufactured by Toagosei Co., Ltd., weight average molecular weight: 11,000) was used instead of 16 parts of Elastomer 1 (non-volatile content: 50% by mass) To operate, to manufacture resin varnish. [Example 12]

除使用7.5份苯酚酚醛清漆樹脂(DIC股份公司製“TD-2090-60M”,羥基當量約105g/eq.,固體成分60%的MEK溶液)代替10份具有三嗪骨架及酚醛構造的苯酚類硬化劑(DIC股份公司製“LA-3018-50P”,活性基當量約151g/eq.,固體成分50%的2-甲氧基丙醇溶液)以外,其餘與實施例1同樣地進行操作,製造樹脂清漆。 [實施例13] In addition to using 7.5 parts of phenol novolak resin ("TD-2090-60M" produced by DIC Co., Ltd., MEK solution with a hydroxyl equivalent of about 105g/eq. and a solid content of 60%) instead of 10 parts of phenols with a triazine skeleton and a phenolic structure Except for the hardening agent ("LA-3018-50P" manufactured by DIC Co., Ltd., active group equivalent of about 151g/eq., 2-methoxypropanol solution with a solid content of 50%), the rest was performed in the same manner as in Example 1, Manufacture of resin varnishes. [Example 13]

除使用10份萘類酚樹脂(日鐵化學材料股份公司製“SN485”,羥基當量215g/eq.,固體成分60質量%的MEK溶液)代替10份具有三嗪骨架及酚醛構造的苯酚類硬化劑(DIC股份公司製“LA-3018-50P”,活性基當量約151g/eq.,固體成分50%的2-甲氧基丙醇溶液)以外,其餘與實施例1同樣地進行操作,製造樹脂清漆。 [實施例14] In addition to using 10 parts of naphthalene-based phenol resin ("SN485" manufactured by Nippon Steel Chemicals Co., Ltd., MEK solution with a hydroxyl equivalent of 215g/eq. and a solid content of 60% by mass) instead of 10 parts of a phenolic hardening resin having a triazine skeleton and a phenolic structure Agent ("LA-3018-50P" manufactured by DIC Co., Ltd., active group equivalent of about 151g/eq., 2-methoxypropanol solution with 50% solid content), the rest was performed in the same manner as in Example 1 to manufacture Resin varnish. [Example 14]

除使用10份活性酯化合物(DIC股份公司製“HPC-8000-65T”,活性基當量約223g/eq.,固體成分65質量%的甲苯溶液)代替10份具有三嗪骨架及酚醛構造的苯酚類硬化劑(DIC股份公司製“LA-3018-50P”,活性基當量約151g/eq.,固體成分50%的2-甲氧基丙醇溶液)以外,與實施例1同樣地進行操作,製造樹脂清漆。 [比較例1] In addition to using 10 parts of an active ester compound ("HPC-8000-65T" manufactured by DIC Co., Ltd., a toluene solution with an active group equivalent of about 223 g/eq. and a solid content of 65% by mass) instead of 10 parts of phenol having a triazine skeleton and a phenolic structure Except for the hardening agent ("LA-3018-50P" produced by DIC Co., Ltd., about 151g/eq. of active group equivalent, 2-methoxypropanol solution of 50% solid content), the same operation was carried out as in Example 1, Manufacture of resin varnishes. [Comparative example 1]

除未使用螯合物型環氧樹脂(ADEKA股份公司製“EP-49-10P”,環氧當量240g/eq.)以外,其餘與實施例1同樣地進行操作,製造樹脂清漆。 [比較例2] Except not having used the chelate type epoxy resin ("EP-49-10P" by ADEKA Co., Ltd., epoxy equivalent 240g/eq.), it carried out similarly to Example 1, and manufactured the resin varnish. [Comparative example 2]

未使用螯合物型環氧樹脂(ADEKA 股份公司製“EP-49-10P”,環氧當量240g/eq.)。且,將液態環氧樹脂(新日鐵住金化學股份公司製“ZX1059”,雙酚A型環氧樹脂與雙酚F型環氧樹脂的1:1混合品(質量比),環氧當量:169 g/eq.)的量變更為6份。除以上的事項以外,其餘與實施例1同樣地進行操作,製造樹脂清漆。 [比較例3] A chelate type epoxy resin ("EP-49-10P" manufactured by ADEKA Co., Ltd., epoxy equivalent 240 g/eq.) was not used. And, the liquid epoxy resin ("ZX1059" manufactured by Nippon Steel Sumitomo Metal Chemical Co., Ltd., a 1:1 mixture (mass ratio) of bisphenol A type epoxy resin and bisphenol F type epoxy resin, epoxy equivalent: 169 g/eq.) was changed to 6 parts. Except for the above matters, it carried out similarly to Example 1, and produced the resin varnish. [Comparative example 3]

未使用螯合物型環氧樹脂(ADEKA股份公司製“EP-49-10P”,環氧當量240g/eq.)。且,將無機填充材料1的量變更為82份。進而,將具有三嗪骨架及酚醛構造的苯酚類硬化劑(DIC股份公司製“LA-3018-50P”,活性基當量約151g/eq.,固體成分50%的2-甲氧基丙醇溶液)的量變更為18份。除以上的事項以外,其餘與實施例1同樣地進行操作,製造樹脂清漆。 [比較例4] A chelate type epoxy resin ("EP-49-10P" manufactured by ADEKA Co., Ltd., epoxy equivalent 240 g/eq.) was not used. And the quantity of the inorganic filler 1 was changed into 82 parts. Furthermore, a phenolic hardener having a triazine skeleton and a phenolic structure ("LA-3018-50P" manufactured by DIC Co., Ltd., an active group equivalent of about 151 g/eq., and a solid content of 50% in 2-methoxypropanol solution ) was changed to 18 parts. Except for the above matters, it carried out similarly to Example 1, and produced the resin varnish. [Comparative example 4]

未使用螯合物型環氧樹脂(ADEKA股份公司製“EP-49-10P”,環氧當量240g/eq.)。且,將液態環氧樹脂(新日鐵住金化學股份公司製“ZX1059”,雙酚A型環氧樹脂與雙酚F型環氧樹脂的1:1混合品(質量比),環氧當量:169 g/eq.)的量變更為6份。進而,於樹脂清漆中添加0.3份作為密合性賦予劑的含三嗪官能基的矽烷偶合劑(四國化成股份公司製“VD-5”,2,4-二氨基-6-三乙氧基矽烷三嗪)。除以上的事項以外,其餘與實施例1同樣地進行操作,製造樹脂清漆。 [樹脂薄片的製造] A chelate type epoxy resin ("EP-49-10P" manufactured by ADEKA Co., Ltd., epoxy equivalent 240 g/eq.) was not used. And, the liquid epoxy resin ("ZX1059" manufactured by Nippon Steel Sumitomo Metal Chemical Co., Ltd., a 1:1 mixture (mass ratio) of bisphenol A type epoxy resin and bisphenol F type epoxy resin, epoxy equivalent: 169 g/eq.) was changed to 6 parts. Furthermore, 0.3 parts of a silane coupling agent containing a triazine functional group (manufactured by Shikoku Chemicals Co., Ltd. "VD-5", 2,4-diamino-6-triethoxy silyl triazine). Except for the above matters, it carried out similarly to Example 1, and produced the resin varnish. [Manufacture of resin sheet]

作為支撐體,準備經醇酸樹脂類脫模劑(琳得科股份公司製“AL-5”)進行脫模處理的聚對苯二甲酸乙二醇酯膜(東麗股份公司製“LUMIRROR R80”,厚度38μm,軟化點130℃)。在該支撐體上藉由模具塗布機以乾燥後的樹脂組成物層的厚度達到50μm的條件塗布實施例及比較例中製造的樹脂清漆,在85℃~100℃乾燥4分鐘,獲得樹脂薄片。 [銅箔密合強度的評價] <覆銅積層板的基底處理> As a support, a polyethylene terephthalate film ("LUMIRROR R80" manufactured by Toray Co. ", thickness 38μm, softening point 130℃). The resin varnish produced in Examples and Comparative Examples was coated on the support with a die coater so that the thickness of the dried resin composition layer was 50 μm, and dried at 85° C. to 100° C. for 4 minutes to obtain a resin sheet. [Evaluation of Copper Foil Adhesion Strength] <Substrate treatment of copper clad laminates>

準備了在表面具有銅箔的玻璃布基材環氧樹脂兩面覆銅積層板(銅箔厚度18μm,基板厚度0.8 mm,松下股份公司製“R-1766”)。使用微蝕刻劑(MEC股份公司製“CZ8101”),以銅蝕刻量為2μm的條件進行蝕刻,進行了兩面的粗糙化處理。有時將如此得到的覆銅積層板稱為“粗糙化覆銅積層板”。 <樹脂薄片的積層> A glass cloth base epoxy resin double-sided copper-clad laminate (copper foil thickness 18 μm, substrate thickness 0.8 mm, “R-1766” manufactured by Panasonic Corporation) having copper foil on the surface was prepared. Using a microetchant ("CZ8101" manufactured by MEC Co., Ltd.), etching was performed under the condition that the amount of copper etching was 2 μm, and both surfaces were roughened. The copper-clad laminate thus obtained is sometimes referred to as a "roughened copper-clad laminate". <Lamination of resin sheets>

將實施例及比較例中製造的樹脂薄片用分批式真空加壓層合機(Nikko-Materials股份公司製,2階段堆疊層合機“CVP700”)以樹脂組成物層與粗糙化覆銅積層板接合的方式積層於粗糙化覆銅積層板的單面。積層藉由藉由以下方式進行:減壓30秒使氣壓達到13hPa以下,然後以30秒,100℃,壓力0.74MPa的條件進行壓著。 <銅箔的基底處理> The resin sheets produced in Examples and Comparative Examples were laminated with a resin composition layer and a roughened copper clad layer using a batch-type vacuum pressure laminator (manufactured by Nikko-Materials Co., Ltd., two-stage stack laminator "CVP700"). Laminated on one side of a roughened copper clad laminate by board bonding. The lamination was carried out by depressurizing for 30 seconds to bring the air pressure below 13 hPa, and then pressing at 100° C. and a pressure of 0.74 MPa for 30 seconds. <Substrate treatment of copper foil>

將銅箔(三井金屬礦山股份公司製的電解銅箔“3EC-III”,厚度35μm)浸漬於微蝕刻劑(MEC股份公司製“MECetchBOND CZ-8100”),對銅箔的光澤面進行粗糙化處理(蝕刻1μm)。 <銅箔的層合及硬化> Copper foil (electrodeposited copper foil "3EC-III" manufactured by Mitsui Metal Mining Co., Ltd., thickness 35 μm) is immersed in a microetch ("MECetchBOND CZ-8100" manufactured by MEC Co., Ltd.) to roughen the glossy surface of the copper foil processing (etch 1 μm). <Lamination and hardening of copper foil>

剝離積層於粗糙化覆銅積層板的樹脂薄片的支撐體,使樹脂組成物層露出。以經粗糙化處理的光澤面與該樹脂組成物層接合的方式,將樹脂組成物層與銅箔積層。積層藉由以下方式進行:減壓30秒使氣壓達到13hPa以下,然後以30秒,100℃,壓力0.74MPa的條件進行壓著。接著,在大氣壓下,以100℃且壓力0.5MPa的條件進行60秒的熱壓,對樹脂組成物層進行平滑化。進而,以100℃,30分鐘,接著190℃,90分鐘的硬化條件使樹脂組成物硬化,從而獲得具有“粗糙化覆銅積層板/樹脂組成物的硬化物層/銅箔”的層構造的樣品。 <銅箔的抗剝強度(剝離強度)的測定及評價> The support laminated on the resin sheet of the roughened copper-clad laminate was peeled off to expose the resin composition layer. The resin composition layer and the copper foil were laminated so that the roughened glossy surface was bonded to the resin composition layer. The lamination was carried out by depressurizing for 30 seconds to bring the air pressure below 13 hPa, and then performing pressing under the conditions of 100° C. and a pressure of 0.74 MPa for 30 seconds. Next, hot pressing was performed for 60 seconds at 100° C. and a pressure of 0.5 MPa under atmospheric pressure to smooth the resin composition layer. Furthermore, the resin composition was cured under the curing conditions of 100°C for 30 minutes, followed by 190°C for 90 minutes to obtain a layer structure of "roughened copper clad laminate/cured resin composition layer/copper foil". sample. <Measurement and evaluation of peel strength (peel strength) of copper foil>

在銅箔上切出包圍寬度10mm且長度100mm的部分之切痕。將該部分的一端剝離並用夾具(股份公司TSE製的AUTOCOM型試驗機“AC-50C-SL”)夾住,測定室溫下以50mm/分鐘的速度沿垂直方向剝落20mm時的負荷(kgf/cm),求出作為銅箔密合強度的剝離強度。 [Si 密合強度的評價] <在矽晶片上的層合及硬化> A notch surrounding a portion with a width of 10 mm and a length of 100 mm was cut out on the copper foil. One end of this part was peeled off and clamped with a clamp (AUTOCOM type testing machine "AC-50C-SL" manufactured by TSE Co., Ltd.), and the load (kgf/ cm) to obtain the peel strength as the copper foil adhesion strength. [Evaluation of Si adhesion strength] <Lamination and hardening on silicon wafer>

將實施例及比較例中製造的樹脂薄片用分批式真空加壓層合機(Nikko-MaterialS股份公司製,2階段堆疊層合機“CVP700”)以樹脂組成物層與矽晶片接合的方式積層於12英寸矽晶片(厚度775μm)的單面。積層藉由以下方式實施:減壓30秒使氣壓達到13hPa以下,然後以100℃,壓力0.74MPa的條件壓著30秒。積層後,剝離樹脂薄片的支撐體。以100℃,30分鐘,接著190℃,90分鐘的硬化條件使樹脂組成物硬化,從而獲得具有“矽晶片/樹脂組成物的硬化物層”的層構成的積層體。 <試片的製作> The resin sheets produced in Examples and Comparative Examples were bonded to silicon wafers in a batch-type vacuum pressure laminator (manufactured by Nikko-Material S Co., Ltd., two-stage stack laminator "CVP700") Laminated on one side of a 12-inch silicon wafer (thickness 775μm). The lamination was carried out by depressurizing for 30 seconds to bring the air pressure below 13hPa, and then pressing at 100°C and a pressure of 0.74MPa for 30 seconds. After lamination, the support body of the resin sheet is peeled off. The resin composition was cured under the curing conditions of 100° C. for 30 minutes, followed by 190° C. for 90 minutes, to obtain a laminate having a layer configuration of “silicon wafer/resin composition cured product layer”. <Preparation of test pieces>

將所得的積層體切出1cm方塊,以硬化物層朝上的方式,承載於帶環氧黏接劑的陶瓷製墊板(11.4cm方塊,P/N901450)上。進而,在硬化物層上用環氧黏接劑固定住柱螺栓銷(釘狀模具;黏接面的直徑2.7 mm,P/N901106),於150℃加熱1小時,將柱螺栓銷(studpin)黏接於硬化物層。 <柱螺栓牽引(Stud pull)試驗> The resulting laminate was cut into 1 cm squares, and placed on a ceramic backing plate (11.4 cm squares, P/N901450) with epoxy adhesive with the hardened layer facing upward. Furthermore, epoxy adhesive is used to fix the stud pin (nail-shaped mold; the diameter of the bonding surface is 2.7 mm, P/N901106) on the hardened layer, and heated at 150°C for 1 hour, and the stud pin (studpin) Adhesive to the hardened layer. <Stud pull test>

使用柱螺栓牽引試驗機(ROMULUS,Quad Group Inc.公司製),以2kgf/秒的速度將柱螺栓銷沿與硬化物層的主面垂直的方向拉伸,測定硬化物層剝離時的負荷值(kgf/cm 2)作為Si密合強度。 [翹曲的評價] Using a stud pull tester (ROMULUS, manufactured by Quad Group Inc.), the stud pin is pulled at a speed of 2kgf/sec in a direction perpendicular to the main surface of the hardened layer, and the load value when the hardened layer is peeled off is measured. (kgf/cm 2 ) as Si adhesion strength. [Warping evaluation]

將實施例及比較例中製造的樹脂薄片使用分批式真空加壓層合機(Nikko-MaterialS股份公司製,2階段堆疊層合機“CVP700”)以樹脂組成物層與矽晶片接合的方式積層於12英寸矽晶片(厚度775μm)的整個單面。剝離樹脂薄片的支撐體而使樹脂組成物層露出,在該樹脂組成物層的表面上進而同樣地積層樹脂薄片,剝離支撐體。藉由前述的積層,在12英寸矽晶片的單面形成了兩層的樹脂組成物層(合計厚度100μm)。進而,積層以與上述[Si密合強度的評價]同樣的條件實施。The resin sheets produced in Examples and Comparative Examples were bonded to silicon wafers using a batch-type vacuum pressure laminator (manufactured by Nikko-Material S Co., Ltd., two-stage stack laminator "CVP700") Laminated on the entire single side of a 12-inch silicon wafer (thickness 775μm). The support of the resin sheet is peeled off to expose the resin composition layer, further resin sheets are laminated on the surface of the resin composition layer in the same manner, and the support is peeled off. By the aforementioned lamination, two resin composition layers (total thickness 100 μm) were formed on one side of a 12-inch silicon wafer. Furthermore, lamination was carried out under the same conditions as in the aforementioned [evaluation of Si adhesion strength].

在烘箱中以100℃,30分鐘,接著190℃,90分鐘的條件加熱,使樹脂組成物層硬化,獲得具有“矽晶片/樹脂組成物的硬化物層”的層構成的積層體。將所得的積層體的端部按壓於水平的台面。測定與按壓的端部為相反側的晶片端部與台面的距離作為翹曲量。並且,按照以下的基準對翹曲進行了評價; 翹曲的評價基準: “○”:翹曲量為0mm以上且1.5mm(1500μm)以下; “×”:翹曲量大於1.5mm。 [彈性率的測定] Heating in an oven at 100°C for 30 minutes, followed by heating at 190°C for 90 minutes, cured the resin composition layer to obtain a laminate having a layer composition of "silicon wafer/resin composition hardened layer". The end of the obtained laminate was pressed against a horizontal table. The distance between the end of the wafer on the opposite side to the pressed end and the table was measured as the amount of warpage. And, the warpage was evaluated according to the following criteria; Evaluation criteria for warpage: "○": The amount of warpage is not less than 0 mm and not more than 1.5 mm (1500 μm); "×": The amount of warping is greater than 1.5 mm. [Measurement of modulus of elasticity]

使實施例及比較例中製造的樹脂薄片以190℃下90分鐘的條件熱硬化,剝離支撐體,獲得片狀的硬化物。按照日本工業標準(JISK7127),藉由Tensilon萬能試驗機(A&D公司制)進行硬化物的拉伸試驗,測定了硬化物的室溫時的彈性率(拉伸彈性率)。 [熔體黏度的測定] The resin sheets produced in Examples and Comparative Examples were thermally cured at 190° C. for 90 minutes, and the support was peeled off to obtain a sheet-shaped cured product. According to Japanese Industrial Standards (JISK7127), the tensile test of the cured product was performed with a Tensilon universal testing machine (manufactured by A&D Co., Ltd.), and the modulus of elasticity (tensile modulus) at room temperature of the cured product was measured. [Measurement of melt viscosity]

從實施例及比較例中製造的樹脂薄片剝離支撐體,獲得樹脂組成物層。藉由對於該樹脂組成物層使用模具進行壓縮,從而製造測定用顆粒(直徑18 mm,1.0g~1.1g)。然後,對於該測定用顆粒,使用動態黏彈性測定裝置(股份公司UBM製“Rheosol-G3000”),進行了最低熔體黏度的測定。具體來說,對於1g測定用顆粒,使用直徑18 mm的平行板,在從起始溫度60℃至200℃的溫度範圍升溫並測定動態黏彈性率,求出其最低值。測定條件設為升溫速度5℃/分鐘,測定溫度間隔2.5℃,振動頻率1Hz,形變5deg。 [結果] The supports were peeled off from the resin sheets produced in Examples and Comparative Examples to obtain resin composition layers. By compressing the resin composition layer using a die, measurement pellets (18 mm in diameter, 1.0 g to 1.1 g) were produced. Then, the measurement of the minimum melt viscosity was performed about the particle|grains for this measurement using the dynamic viscoelasticity measuring apparatus ("Rheosol-G3000" by UBM Co., Ltd.). Specifically, for 1 g of the particles for measurement, the dynamic viscoelasticity was measured by using a parallel plate with a diameter of 18 mm in a temperature range from 60° C. to 200° C. from the initial temperature, and the minimum value was obtained. The measurement conditions were set at a heating rate of 5° C./min, a measurement temperature interval of 2.5° C., a vibration frequency of 1 Hz, and a deformation of 5 deg. [result]

將上述的實施例及比較例的結果示於下述表中。下述表中,簡稱含義如下所示; (B)含有率:(B)無機填充材料的含有率; 活性基比:將(A)環氧樹脂的環氧基數設為1時的(D)硬化劑的活性基數。 The results of the above-mentioned Examples and Comparative Examples are shown in the following tables. In the table below, the abbreviations have the following meanings; (B) content rate: (B) content rate of inorganic filler material; Active group ratio: the active group number of (D) hardening|curing agent when the epoxy group number of (A) epoxy resin was set as 1.

Figure 02_image001
Figure 02_image001

Figure 02_image003
Figure 02_image003

100:半導體晶片封裝 110:半導體晶片 120:密封層 130:再配線形成層 140:再配線層 150:阻焊層 160:凸塊 100: Semiconductor chip packaging 110: Semiconductor wafer 120: sealing layer 130: Rewiring formation layer 140: Redistribution layer 150: solder mask 160: Bump

[圖1]是模式化表示作為本發明之一實施方式相關之半導體晶片封裝的一例的扇出型WLP的剖面圖。[ Fig. 1 ] is a cross-sectional view schematically showing a fan-out type WLP as an example of a semiconductor chip package according to an embodiment of the present invention.

100:半導體晶片封裝 100: Semiconductor chip packaging

110:半導體晶片 110: Semiconductor wafer

120:密封層 120: sealing layer

130:再配線形成層 130: Rewiring formation layer

140:再配線層 140: Redistribution layer

150:阻焊層 150: solder mask

160:凸塊 160: Bump

Claims (13)

一種樹脂組成物,其係包含(A)環氧樹脂、(B)無機填充材料及(C)彈性體,(A)環氧樹脂包含:(A-1)含有環氧基及具有螯合物形成能力的構造的環氧樹脂。A resin composition comprising (A) epoxy resin, (B) inorganic filler and (C) elastomer, (A) epoxy resin comprising: (A-1) containing epoxy group and having chelate compound Epoxy resin that forms the structure of the ability. 如請求項1之樹脂組成物,其中,(A-1)成分的螯合物改質量為0.3質量%~10質量%。The resin composition according to claim 1, wherein the modified amount of the chelate compound of the component (A-1) is 0.3% by mass to 10% by mass. 如請求項1之樹脂組成物,其中,(A-1)成分的質量W(A-1)與(C)成分的質量W(C)之比W(A-1)/W(C)為0.01~1.0。Such as the resin composition of claim 1, wherein the ratio W(A-1)/W(C) of the mass W(A-1) of the component (A-1) to the mass W(C) of the component (C) is 0.01~1.0. 如請求項1之樹脂組成物,其中,相對於樹脂組成物的不揮發成分100質量%,(B)成分的量為40質量%以上。The resin composition according to claim 1, wherein the amount of the component (B) is 40% by mass or more with respect to 100% by mass of non-volatile components of the resin composition. 如請求項1之樹脂組成物,其中,(C)成分具有1000以上的數均分子量。The resin composition according to claim 1, wherein the component (C) has a number average molecular weight of 1000 or more. 如請求項1之樹脂組成物,其中,進一步包含(D)硬化劑。The resin composition according to claim 1, further comprising (D) a curing agent. 如請求項1之樹脂組成物,其中,進一步包含(E)硬化促進劑。The resin composition according to claim 1, further comprising (E) a hardening accelerator. 如請求項1之樹脂組成物,其係密封層用。The resin composition as claimed in item 1 is used for sealing layer. 一種硬化物,其係如請求項1~8中任一項之樹脂組成物的硬化物。A cured product, which is a cured product of the resin composition according to any one of claims 1-8. 一種樹脂薄片,其係具備: 支撐體、以及 形成於支撐體上的包含如請求項1~8中任一項之樹脂組成物的樹脂組成物層。 A resin sheet comprising: supports, and A resin composition layer comprising the resin composition according to any one of claims 1 to 8 formed on the support. 一種電路基板,其係包含如請求項1~8中任一項之樹脂組成物的硬化物。A circuit board comprising a cured product of the resin composition according to any one of claims 1-8. 一種半導體晶片封裝,其係包含如請求項1~8中任一項之樹脂組成物的硬化物。A semiconductor chip package comprising a cured product of the resin composition according to any one of claims 1-8. 一種半導體裝置,其係具備如請求項11之電路基板或如請求項12之半導體晶片封裝。A semiconductor device comprising the circuit substrate of claim 11 or the semiconductor chip package of claim 12.
TW111132924A 2021-10-05 2022-08-31 Resin composition comprising epoxy resin, inorganic filler material and elastomer TW202319475A (en)

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TWI863680B (en) * 2023-11-07 2024-11-21 聯茂電子股份有限公司 Prepreg, laminates, and printed circuit board using the same

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JP5491276B2 (en) 2010-05-18 2014-05-14 株式会社フジクラ Adhesive resin composition, coverlay, adhesive film, metal-clad laminate and flexible printed wiring board
JP6928887B2 (en) 2016-11-14 2021-09-01 三菱瓦斯化学株式会社 Resin composition, prepreg, metal foil-clad laminate, resin sheet, and printed wiring board

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI863680B (en) * 2023-11-07 2024-11-21 聯茂電子股份有限公司 Prepreg, laminates, and printed circuit board using the same

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