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TW202138931A - Exposure device, pattern-forming device, and exposure method to suppress the reduction of pattern-forming accuracy in MMG technology - Google Patents

Exposure device, pattern-forming device, and exposure method to suppress the reduction of pattern-forming accuracy in MMG technology Download PDF

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TW202138931A
TW202138931A TW110103431A TW110103431A TW202138931A TW 202138931 A TW202138931 A TW 202138931A TW 110103431 A TW110103431 A TW 110103431A TW 110103431 A TW110103431 A TW 110103431A TW 202138931 A TW202138931 A TW 202138931A
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substrate
pattern
mark
procedure
exposure
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TW110103431A
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TWI813941B (en
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張劬
鈴木徹
原剛
渋谷恭平
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日商佳能股份有限公司
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F9/00Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
    • G03F9/70Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically for microlithography
    • G03F9/7073Alignment marks and their environment
    • G03F9/708Mark formation
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F9/00Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
    • G03F9/70Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically for microlithography
    • G03F9/7073Alignment marks and their environment
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70425Imaging strategies, e.g. for increasing throughput or resolution, printing product fields larger than the image field or compensating lithography- or non-lithography errors, e.g. proximity correction, mix-and-match, stitching or double patterning
    • G03F7/70475Stitching, i.e. connecting image fields to produce a device field, the field occupied by a device such as a memory chip, processor chip, CCD, flat panel display
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70691Handling of masks or workpieces
    • G03F7/70716Stages
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70691Handling of masks or workpieces
    • G03F7/70775Position control, e.g. interferometers or encoders for determining the stage position
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F9/00Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
    • G03F9/70Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically for microlithography
    • G03F9/7073Alignment marks and their environment
    • G03F9/7076Mark details, e.g. phase grating mark, temporary mark
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F9/00Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
    • G03F9/70Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically for microlithography
    • G03F9/7073Alignment marks and their environment
    • G03F9/7084Position of mark on substrate, i.e. position in (x, y, z) of mark, e.g. buried or resist covered mark, mark on rearside, at the substrate edge, in the circuit area, latent image mark, marks in plural levels
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F9/00Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
    • G03F9/70Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically for microlithography
    • G03F9/7088Alignment mark detection, e.g. TTR, TTL, off-axis detection, array detector, video detection

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Multimedia (AREA)
  • Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
  • Exposure Of Semiconductors, Excluding Electron Or Ion Beam Exposure (AREA)
  • Preparing Plates And Mask In Photomechanical Process (AREA)
  • Design And Manufacture Of Integrated Circuits (AREA)

Abstract

[課題] 抑制在MMG技術中的圖案的形成精度的降低。 [解決手段] 在基板上掃描曝光第1圖案的曝光裝置具有:標記形成部,其將複數個對準標記形成於基板上;第1計測部,其計測透過標記形成部從而形成的複數個對準標記的位置;和輸出部,其為了可在曝光第2圖案的別的曝光裝置進行利用而輸出以第1計測部計測的對準標記的位置資訊;其中,標記形成部於第1基板位置形成包含至少2個對準標記的第1標記群後,於使前述基板移動至包含相對於將第1標記群的2個對準標記連結的直線而垂直的成分之方向的第2基板位置形成包含至少2個對準標記的第2標記群,對第1圖案進行掃描曝光於使基板從第1基板位置往第2基板位置移動的方向。[Subject] Suppresses the decrease in the accuracy of pattern formation in the MMG technology. [Solution] The exposure apparatus for scanning and exposing the first pattern on the substrate has: a mark forming section that forms a plurality of alignment marks on the substrate; and a first measurement section that measures the positions of the plurality of alignment marks formed by penetrating the mark forming section And an output unit for outputting the position information of the alignment mark measured by the first measuring unit in order to be used in another exposure device for exposing the second pattern; wherein the mark forming unit is formed at the first substrate position and includes at least 2 After the first mark group of the two alignment marks, the substrate is moved to a second substrate position including at least two components in a direction that includes a component perpendicular to the straight line connecting the two alignment marks of the first mark group. The second mark group of the alignment mark scans and exposes the first pattern in a direction that moves the substrate from the first substrate position to the second substrate position.

Description

曝光裝置、圖案形成裝置及曝光方法Exposure device, pattern forming device and exposure method

本發明涉及在基板上將圖案進行曝光的曝光裝置、形成圖案的圖案形成裝置、曝光方法。The present invention relates to an exposure device that exposes a pattern on a substrate, a pattern forming device that forms a pattern, and an exposure method.

近年來,於平板顯示器(FPD),遮罩的大小大型化,現今需要不浪費地利用作為面板的基台的基板。為此,已提出在1個基板形成複數個不同的尺寸的面板之稱為所謂的MMG(Multi Model on Glass)的技術(專利文獻1參照)。在如此的MMG技術,透過複數個裝置形成於基板上的1個層的複數個圖案整體的尺寸與位置被用作為圖案的形成精度的評估指標。 [先前技術文獻]In recent years, in flat panel displays (FPD), the size of the mask has increased. Nowadays, it is necessary to use the substrate as the base of the panel without waste. For this reason, a technique called MMG (Multi Model on Glass) in which a plurality of panels of different sizes are formed on a single substrate has been proposed (refer to Patent Document 1). In such MMG technology, the overall size and position of a plurality of patterns of a layer formed on a substrate by a plurality of devices are used as an evaluation index of the accuracy of pattern formation. [Prior Technical Literature]

[專利文獻1]日本特開2005-092137號公報 [發明所欲解決之問題][Patent Document 1] JP 2005-092137 A [The problem to be solved by the invention]

在用於MMG技術的複數個裝置,有時在圖案的形成特性上發生個體差。此情況下,透過複數個裝置分別形成的複數個圖案的位置關係相對於目標位置發生偏移,致使難以在基板上精度佳地形成圖案。In a plurality of devices used in MMG technology, individual differences may occur in pattern formation characteristics. In this case, the positional relationship of the plurality of patterns respectively formed by the plurality of devices is shifted from the target position, making it difficult to accurately form the pattern on the substrate.

所以,本發明目的在於提供在為了抑制在MMG技術中的圖案的形成精度的降低方面有利的技術。Therefore, an object of the present invention is to provide a technique that is advantageous in order to suppress the decrease in the accuracy of pattern formation in the MMG technique.

[解決問題之技術手段][Technical means to solve the problem]

為了達成上述目的,作為本發明的一態樣的曝光裝置為一種曝光裝置,其為在基板上掃描曝光第1圖案的曝光裝置,為在與曝光前述第1圖案的區域不同的區域曝光第2圖案的不同的曝光裝置中的曝光之前掃描曝光前述第1圖案者,其具有:標記形成部,其將複數個對準標記形成於前述基板上;第1計測部,其計測透過前述標記形成部從而形成的複數個對準標記的位置;和輸出部,其為了可在曝光前述第2圖案的別的曝光裝置進行利用而輸出以前述第1計測部計測的對準標記的位置資訊;其中,前述標記形成部於第1基板位置形成包含至少2個對準標記的第1標記群後,於使前述基板移動至包含相對於將前述第1標記群的2個對準標記連結的直線而垂直的成分之方向的第2基板位置形成包含至少2個對準標記的第2標記群,對前述第1圖案進行掃描曝光於使前述基板從前述第1基板位置往前述第2基板位置移動的方向。In order to achieve the above object, an exposure apparatus as an aspect of the present invention is an exposure apparatus that scans and exposes a first pattern on a substrate, and exposes a second pattern in an area different from the area where the first pattern is exposed. The first pattern that is scanned and exposed before exposure in a different exposure device has: a mark forming portion that forms a plurality of alignment marks on the substrate; and a first measurement portion that measures through the mark forming portion The positions of the plurality of alignment marks thus formed; and an output unit for outputting the position information of the alignment marks measured by the first measurement unit in order to be usable in another exposure device that exposes the second pattern; wherein, After the mark forming portion forms a first mark group including at least two alignment marks on the first substrate position, the substrate is moved to include a straight line connecting the two alignment marks of the first mark group to be perpendicular The second substrate position in the direction of the component forms a second mark group including at least two alignment marks, and the first pattern is scanned and exposed in a direction that moves the substrate from the first substrate position to the second substrate position .

本發明的進一步之目的或其他態樣將透過在以下參照圖式進行說明之優選實施方式而予以明朗化。 本發明的其他特徵將由以下之實施方式(參照圖式)而明朗化。 [對照先前技術之功效]The further purpose or other aspects of the present invention will be clarified by the preferred embodiments described below with reference to the drawings. Other features of the present invention will be clarified by the following embodiments (refer to the drawings). [Compared with the effect of the previous technology]

依本發明時,例如可提供在為了抑制在MMG技術中的圖案的形成精度的降低方面有利的技術。According to the present invention, for example, it is possible to provide a technique that is advantageous in order to suppress a decrease in the accuracy of pattern formation in the MMG technique.

於以下,根據圖式詳細說明本發明的優選實施方式。In the following, preferred embodiments of the present invention will be described in detail based on the drawings.

<第1實施方式> 就涉及本發明的的第1實施方式的形成系統進行說明。本實施方式的形成系統為執行使用複數個圖案形成裝置在基板上的1個層之彼此不同的區域分別形成圖案的所謂的MMG技術的系統。圖案形成裝置方面,舉例如對基板進行掃描曝光而將遮罩的圖案轉印於基板的曝光裝置、使用模具在基板形成壓印材的圖案的壓印裝置、使用帶電粒子束在基板形成圖案的描繪裝置等。<First Embodiment> The formation system according to the first embodiment of the present invention will be described. The forming system of the present embodiment is a system that executes the so-called MMG technique in which a plurality of patterning devices are used to form patterns in areas different from each other in one layer on a substrate. Examples of the pattern forming device include an exposure device that scans and exposes a substrate and transfers the pattern of a mask to the substrate, an imprint device that uses a mold to form a pattern of an imprint material on the substrate, and a pattern that uses a charged particle beam to form a pattern on the substrate. Devices, etc.

此外,適用涉及本發明的MMG技術的「基板上的1個層」,例如可為在尚未形成有圖案的裸板上最初形成的第1層,惟不限於此,亦可為第2層以後。在本實施方式,就使用具有複數個曝光裝置的形成系統而在基板上的1個抗蝕層形成潛像圖案之例進行說明。於此,在基板方面,例如可適用玻璃板、半導體晶圓等,而在本實施方式就使用玻璃板作為基板之例進行說明。此外,在以下,有時僅將「基板上的1個層」稱為「基板上」。In addition, the "1 layer on the substrate" to which the MMG technology related to the present invention is applied may be, for example, the first layer that is initially formed on a bare board that has not yet been patterned, but it is not limited to this, and may be the second layer or later. . In this embodiment, an example in which a latent image pattern is formed on one resist layer on a substrate using a formation system having a plurality of exposure devices will be described. Here, in terms of the substrate, for example, a glass plate, a semiconductor wafer, etc. can be applied, but in this embodiment, an example in which a glass plate is used as the substrate will be described. In addition, in the following, only "one layer on the substrate" may be referred to as "on the substrate".

圖1為就本實施方式的形成系統100的整體構成進行繪示的示意圖。使相對於基板W的表面而垂直的方向為Z方向,使相對於Z方向而垂直的方向為X、Y方向。形成系統100包含第1曝光裝置10、第2曝光裝置20、搬送部30、主控制部40。搬送部30將基板W搬送至第1曝光裝置10及第2曝光裝置20。主控制部40例如以具有CPU、記憶體之電腦而構成,總體地控制形成系統100的整體。此外,主控制部40控制在第1曝光裝置10與第2曝光裝置20之間的資料、資訊的轉送。FIG. 1 is a schematic diagram illustrating the overall structure of the forming system 100 of this embodiment. Let the direction perpendicular to the surface of the substrate W be the Z direction, and let the direction perpendicular to the Z direction be the X and Y directions. The forming system 100 includes a first exposure device 10, a second exposure device 20, a conveying unit 30, and a main control unit 40. The transport unit 30 transports the substrate W to the first exposure device 10 and the second exposure device 20. The main control unit 40 is constituted by, for example, a computer having a CPU and a memory, and controls the entire system 100 as a whole. In addition, the main control unit 40 controls the transfer of data and information between the first exposure device 10 and the second exposure device 20.

圖2為就第1曝光裝置10的構成例進行繪示的圖。第1曝光裝置10具有圖案形成部11、標記形成部12、標記計測部13、控制部14。圖案形成部11包含光源11a、照明光學系統11b、遮罩台11c、投影光學系統11d、基板載台11e。遮罩台11c為可保持遮罩M而移動的載台。照明光學系統11b使用來自光源11a的光而就遮罩M進行照明。基板載台11e為可保持基板W而移動的載台。遮罩M與基板W隔著投影光學系統11d配置於光學上共軛的位置。投影光學系統11d將透過照明光學系統11b被照明的遮罩M的圖案投影於基板W上,在基板W上的抗蝕層形成潛像圖案。FIG. 2 is a diagram illustrating a configuration example of the first exposure device 10. The first exposure apparatus 10 has a pattern forming part 11, a mark forming part 12, a mark measuring part 13, and a control part 14. The pattern forming unit 11 includes a light source 11a, an illumination optical system 11b, a mask stage 11c, a projection optical system 11d, and a substrate stage 11e. The mask table 11c is a stage that can hold the mask M and move. The illumination optical system 11b uses light from the light source 11a to illuminate the mask M. The substrate stage 11e is a stage that can move the substrate W while holding it. The mask M and the substrate W are arranged at an optically conjugate position via the projection optical system 11d. The projection optical system 11d projects the pattern of the mask M illuminated by the illumination optical system 11b onto the substrate W, and a latent image pattern is formed on the resist layer on the substrate W.

標記形成部12根據顯示應形成對準標記的目標位置座標之資訊,在基板W上形成對準標記。標記計測部13就透過標記形成部12形成的對準標記的位置進行計測。控制部14例如由具有CPU、記憶體等的電腦構成,依裝置座標系,控制圖案形成部11、標記形成部12及標記計測部13(亦即,控制透過第1曝光裝置10之各處理)。此外,控制部14,為了可在第2曝光裝置20利用,作用為輸出在第1曝光裝置10獲得的資料、資訊之輸出部。在本實施方式,控制部14,雖設為與主控制部40為不同形體,惟亦可設為主控制部40的構成要素。The mark forming unit 12 forms an alignment mark on the substrate W based on information indicating the coordinates of the target position where the alignment mark should be formed. The mark measuring section 13 measures the position of the alignment mark formed through the mark forming section 12. The control unit 14 is composed of, for example, a computer with a CPU, a memory, etc., and controls the pattern forming unit 11, the mark forming unit 12, and the mark measurement unit 13 according to the device coordinate system (that is, controls each process through the first exposure device 10) . In addition, the control unit 14 functions as an output unit that outputs data and information obtained in the first exposure device 10 in order to be usable in the second exposure device 20. In this embodiment, although the control unit 14 is configured to be a different body from the main control unit 40, it may be a component of the main control unit 40.

第2曝光裝置20具有圖案形成部21、標記計測部23、控制部24。在本實施方式的第2曝光裝置20在未設置標記形成部之點上與第1曝光裝置10不同,其以外的構成方面為相同。亦即,第2曝光裝置20的圖案形成部21及標記計測部23可被構成為分別與第1曝光裝置10的圖案形成部11及標記計測部13相同。此外,可在第2曝光裝置20亦設置標記形成部。圖案形成部21例如以第1曝光裝置10在與形成於基板W上之圖案的曝光區域不同的曝光區域,形成潛像圖案。標記計測部23就透過第1曝光裝置10的標記形成部12形成的對準標記的位置進行計測。控制部24例如由具有CPU、記憶體等的電腦構成,依裝置座標系而控制圖案形成部21及標記計測部23(亦即,控制透過第2曝光裝置20之各處理)。在本實施方式,控制部24雖設為與主控制部40為不同形體,惟亦可設為主控制部40的構成要素。The second exposure device 20 has a pattern forming unit 21, a mark measurement unit 23, and a control unit 24. The second exposure apparatus 20 of the present embodiment is different from the first exposure apparatus 10 in that the mark forming portion is not provided, and the other configuration is the same. That is, the pattern forming part 21 and the mark measuring part 23 of the second exposure apparatus 20 can be configured to be the same as the pattern forming part 11 and the mark measuring part 13 of the first exposure apparatus 10, respectively. In addition, the second exposure device 20 may also be provided with a mark forming portion. The pattern forming part 21 forms a latent image pattern in an exposure area different from the exposure area of the pattern formed on the board|substrate W by the 1st exposure apparatus 10, for example. The mark measuring section 23 measures the position of the alignment mark formed through the mark forming section 12 of the first exposure device 10. The control unit 24 is composed of, for example, a computer having a CPU, a memory, etc., and controls the pattern forming unit 21 and the mark measurement unit 23 according to the device coordinate system (that is, controls each process through the second exposure device 20). In the present embodiment, although the control unit 24 is configured to be a different body from the main control unit 40, it may also be a component of the main control unit 40.

[關於圖案形成精度] 接著,就形成系統100求出的圖案的形成精度,使用圖3進行說明。第1圖案P1被透過第1曝光裝置10的圖案形成部11形成。第2圖案P2被透過第2曝光裝置20的圖案形成部21形成於與形成第1圖案P1的曝光區域不同的曝光區域。在示於圖3之例,雖第1圖案P1及第2圖案P2在矩形的基板W被以相同的大小各1個形成於基板上,惟不限於此,亦可為彼此不同的尺寸及個數。[About pattern formation accuracy] Next, the accuracy of pattern formation determined by the formation system 100 will be described with reference to FIG. 3. The first pattern P1 is formed through the pattern forming portion 11 of the first exposure device 10. The second pattern P2 is formed in an exposure area different from the exposure area in which the first pattern P1 is formed through the pattern forming portion 21 of the second exposure device 20. In the example shown in FIG. 3, although the first pattern P1 and the second pattern P2 are formed on the rectangular substrate W with the same size on the substrate, they are not limited to this, and may have different sizes and sizes. number.

形成系統100求出的圖案的形成精度可被根據形成於基板上的圖案整體的尺寸與位置進行評價。形成於基板上的圖案整體的尺寸例如可透過表示在形成於基板上的圖案整體之對角線的長度的第1指標TP(Total Pitch)而界定。在本實施方式,將透過第1曝光裝置10形成於基板上的第1圖案P1的右下的端點EP1和透過第2曝光裝置20形成於基板上的第2圖案P2的左上的端點EP2連結的直線的長度可被決定為第1指標TP。另一方面,形成於基板上的圖案整體的位置例如可透過表示在形成於基板上的圖案整體之中心點的位置的第2指標CS(Center Shift)而界定。在本實施方式,將端點EP1與端點EP2連結的直線之中心點可被決定為第2指標CS。The formation accuracy of the pattern determined by the formation system 100 can be evaluated based on the overall size and position of the pattern formed on the substrate. The size of the entire pattern formed on the substrate can be defined by, for example, a first index TP (Total Pitch) indicating the length of the diagonal of the entire pattern formed on the substrate. In the present embodiment, the lower right end point EP1 of the first pattern P1 formed on the substrate by the first exposure device 10 and the upper left end point EP2 of the second pattern P2 formed on the substrate by the second exposure device 20 The length of the connected straight line can be determined as the first index TP. On the other hand, the position of the entire pattern formed on the substrate can be defined by, for example, a second index CS (Center Shift) indicating the position of the center point of the entire pattern formed on the substrate. In this embodiment, the center point of the straight line connecting the end point EP1 and the end point EP2 can be determined as the second index CS.

[比較例] 本實施方式的比較例方面,舉於第1曝光裝置10的圖案形成部11在基板W上形成3個對準標記的情況下之例。在示於圖4之例,3個標記AM1~AM3以未被配置於相同直線上的方式,形成在為矩形之基板W的四隅附近。如此般將3個標記AM1~AM3形成於基板W上時,可根據3個標記AM1~AM3的位置的計測結果而求出基板W的X方向偏移、Y方向偏移、繞Z軸的旋轉、X方向倍率、Y方向倍率。[Comparative example] The comparative example of this embodiment is an example in the case where the pattern forming part 11 of the first exposure apparatus 10 forms three alignment marks on the substrate W. As shown in FIG. In the example shown in FIG. 4, three marks AM1 to AM3 are formed in the vicinity of the four corners of the rectangular substrate W so as not to be arranged on the same straight line. When the three marks AM1 to AM3 are formed on the substrate W in this way, the X-direction offset, the Y-direction offset, and the rotation around the Z axis of the substrate W can be obtained from the measurement results of the positions of the three marks AM1 to AM3. , X-direction magnification, Y-direction magnification.

在形成系統100需要以上述的第1指標TP及第2指標CS分別落入容許範圍的方式在基板W上形成圖案。標記形成部12為2個的情況下,可思及以下順序:首先,如圖5(a)般同時形成標記AM1與標記AM2;之後,如圖5(b)般使保持基板W的基板載台11e移動於Y方向而形成標記AM3。In the forming system 100, it is necessary to form a pattern on the substrate W so that the above-mentioned first index TP and the second index CS fall within the allowable range, respectively. In the case of two mark forming portions 12, the following order can be considered: first, the mark AM1 and the mark AM2 are formed at the same time as shown in FIG. 5(a); The stage 11e moves in the Y direction to form the mark AM3.

然而,於第1曝光裝置10,有時如圖5(c)般產生基板載台11e移動於從Y方向偏移的方向致使的誤差,亦即有時產生基板載台11e的漂移致使的誤差。在以下,將此誤差稱為基板載台11e的漂移。存在基板載台11e的漂移的情況下,形成標記AM3的位置形成於從本來預計形成的位置偏移的位置。However, in the first exposure apparatus 10, there may be errors caused by the substrate stage 11e moving in a direction shifted from the Y direction as shown in FIG. 5(c), that is, errors caused by the drift of the substrate stage 11e may sometimes occur . Hereinafter, this error is referred to as drift of the substrate stage 11e. When there is a drift of the substrate stage 11e, the position where the mark AM3 is formed is formed at a position shifted from the originally expected position to be formed.

根據如此般形成的標記AM1~AM3的位置的計測結果並無法正確求出基板載台11e的漂移。因此,有時以第1指標TP及第2指標CS分別落入容許範圍的方式在基板W上形成圖案變困難。具體例方面,控制部24有時錯誤判別基板載台11e的漂移和基板W被載置於基板載台11e上之際的繞Z軸的旋轉方向的偏移,使得圖案的形成精度降低。另外,於第2曝光裝置20發生基板載台的漂移的情況、於第1曝光裝置10與第2曝光裝置20的雙方發生基板載台的漂移的情況皆可能有圖案的形成精度降低的情況。Based on the measurement results of the positions of the marks AM1 to AM3 formed in this way, the drift of the substrate stage 11e cannot be accurately obtained. Therefore, it may become difficult to form a pattern on the substrate W so that the first index TP and the second index CS fall within the allowable range, respectively. In terms of specific examples, the control unit 24 may erroneously determine the drift of the substrate stage 11e and the deviation of the rotation direction around the Z axis when the substrate W is placed on the substrate stage 11e, which may reduce the accuracy of pattern formation. In addition, when the drift of the substrate stage occurs in the second exposure device 20, and when the drift of the substrate stage occurs in both the first exposure device 10 and the second exposure device 20, the pattern formation accuracy may be reduced.

[本實施方式的圖案形成處理] 在本實施方式,為了求出基板載台11e的漂移,非為如示於圖4的3個對準標記的形成,而為如示於圖6般進行4個標記AM1~AM4的形成。要使圖案形成的校正精度提升,優選上形成為,4個標記AM1~AM4被形成於基板W的四隅附近,將4個標記AM1~AM4連結的區域包含被以第1曝光裝置10及第2曝光裝置20進行曝光的曝光區域。透過4個對準標記的計測使得就基板載台11e的漂移亦可精度佳地加以求出。具體例方面,控制部24變得可判別如圖7(a)般存在基板載台11e的漂移的情況和如圖7(b)般在基板W被載置於基板載台11e上之際存在繞Z軸的旋轉方向的偏移的情況。藉此,發生基板載台11e的漂移的情況下,亦透過控制部24進行控制的第2曝光裝置20執行在圖案形成之際對應於基板載台11e的漂移的校正,使得可抑制圖案的形成精度的降低。[Pattern Formation Process of this Embodiment] In this embodiment, in order to determine the drift of the substrate stage 11e, not the formation of three alignment marks as shown in FIG. 4 but the formation of four marks AM1 to AM4 as shown in FIG. 6. In order to improve the correction accuracy of pattern formation, it is preferable to form the four marks AM1 to AM4 in the vicinity of the four corners of the substrate W, and the area connecting the four marks AM1 to AM4 includes the area connected by the first exposure device 10 and the second exposure device 10 and the second exposure device. The exposure area where the exposure device 20 performs exposure. Through the measurement of the four alignment marks, the drift of the substrate stage 11e can also be accurately determined. In terms of specific examples, the control unit 24 can determine whether there is drift of the substrate stage 11e as shown in FIG. 7(a) and when the substrate W is placed on the substrate stage 11e as shown in FIG. 7(b) In the case of the deviation of the rotation direction around the Z axis. Accordingly, when drift of the substrate stage 11e occurs, the second exposure device 20, which is also controlled by the control unit 24, performs correction corresponding to the drift of the substrate stage 11e during pattern formation, so that pattern formation can be suppressed Decrease in accuracy.

對圖案形成的位置進行校正的方法的一例方面,控制部24對為第2曝光裝置20的投影光學系統的構成要素之一的光學元件(例如,2個平行平板)的驅動、旋轉進行控制。透過光學元件的驅動、旋轉,可進行基板W上的曝光位置的校正(例如,為掃描曝光的方向之Y方向,為與進行掃描曝光的方向垂直的方向之X方向的倍率的校正)。As an example of the method of correcting the pattern formation position, the control unit 24 controls the driving and rotation of an optical element (for example, two parallel flat plates) that is one of the components of the projection optical system of the second exposure device 20. By driving and rotating the optical element, the exposure position on the substrate W can be corrected (for example, the Y direction is the direction of scanning exposure, and the magnification of the X direction is the direction perpendicular to the direction of scanning exposure).

另外,在用於形成系統100的第1曝光裝置10及第2曝光裝置20,有時在裝置固有的曝光中心的偏移發生個體差。特性指例如裝置座標系的誤差、在被載置基板W之際發生的誤差。如此,於第1曝光裝置10與第2曝光裝置20發生特性的個體差時,以第1曝光裝置10形成的第1圖案P1與以第2曝光裝置20形成的第2圖案P2的位置關係恐從目標位置關係偏移。其結果,作為圖案整體的尺寸的第1指標TP、及有時無法落入作為圖案整體的位置的第2指標CS的容許範圍。例如,即使在第1指標TP要求的精度為10μm以內,仍發生無法落入該容許範圍。In addition, in the first exposure device 10 and the second exposure device 20 used in the formation system 100, individual differences may occur due to the deviation of the exposure center specific to the device. The characteristic refers to, for example, the error of the device coordinate system and the error that occurs when the substrate W is placed. In this way, when an individual difference in characteristics occurs between the first exposure device 10 and the second exposure device 20, the positional relationship between the first pattern P1 formed by the first exposure device 10 and the second pattern P2 formed by the second exposure device 20 may be Offset from the target position relationship. As a result, the first index TP, which is the size of the entire pattern, and the second index CS, which is the position of the entire pattern, may not fall within the allowable range. For example, even if the accuracy required by the first index TP is within 10 μm, it may not fall within the allowable range.

所以,在本實施方式的形成系統100,求出透過第1曝光裝置10的標記計測部13計測的對準標記的位置、和透過第2曝光裝置20的標記計測部23計測的對準標記的位置的差分。根據該差分,在第2曝光裝置20的座標系下校正形成於基板W上的第2圖案P2的曝光區域。具體而言,以起因於在第1曝光裝置10與第2曝光裝置20之圖案形成特性的個體差的第1圖案P1與第2圖案P2的位置關係的偏移被校正的方式,決定形成於基板W上的第2圖案P2的曝光區域。Therefore, in the formation system 100 of the present embodiment, the position of the alignment mark measured by the mark measurement section 13 of the first exposure device 10 and the position of the alignment mark measured by the mark measurement section 23 of the second exposure device 20 are obtained. The difference in location. Based on this difference, the exposure area of the second pattern P2 formed on the substrate W is corrected in the coordinate system of the second exposure device 20. Specifically, it is determined that the shift in the positional relationship between the first pattern P1 and the second pattern P2 due to the individual difference in the pattern formation characteristics of the first exposure device 10 and the second exposure device 20 is corrected. The exposure area of the second pattern P2 on the substrate W.

另外,在本實施方式雖敘述有關透過求出差分從而校正第2圖案P2的曝光區域,惟例如,亦可為在第1曝光裝置10與第2曝光裝置20的各者決定第1圖案P1與第2圖案P2的曝光區域的方法。In addition, in the present embodiment, the exposure area of the second pattern P2 is corrected by calculating the difference. However, for example, the first pattern P1 and the second pattern P1 may be determined in each of the first exposure device 10 and the second exposure device 20. The method of exposing the area of the second pattern P2.

於以下,就在本實施方式的形成系統100之往基板W上的圖案形成處理,一面參照圖8一面進行說明。圖8,為就涉及本實施方式的往基板W上的圖案形成處理進行繪示的流程圖。示於圖8的流程圖的各程序可被基於透過主控制部40之控制而執行。此外,在圖8雖設想標記形成部12為2個的情況,惟亦可標記形成部12為1個,亦可為3個以上。此外,在圖8雖設想標記計測部13、23為2個的情況,惟亦可標記計測部13為1個,亦可為3個以上。Hereinafter, the pattern formation process on the substrate W in the formation system 100 of this embodiment will be described with reference to FIG. 8. FIG. 8 is a flowchart illustrating the pattern formation process on the substrate W related to this embodiment. The procedures shown in the flowchart of FIG. 8 can be executed based on the control through the main control unit 40. In addition, in FIG. 8, although the number of mark forming portions 12 is assumed to be two, the number of mark forming portions 12 may be one, or there may be three or more. In addition, in FIG. 8, the number of marker measurement units 13 and 23 is assumed to be two, but the number of marker measurement units 13 may be one, or there may be three or more.

在步驟S11,透過搬送部30將基板W搬送至第1曝光裝置10。在步驟S12,根據顯示應形成的目標位置座標的資訊,在第1曝光裝置10的座標系下,透過第1曝光裝置10的標記形成部12在基板W上同時形成標記AM1與標記AM2(第1標記群)。亦即,將標記AM1與標記AM2(第1標記群)形成於在第1曝光裝置10的座標系下的該目標位置座標。In step S11, the substrate W is transported to the first exposure apparatus 10 through the transport section 30. In step S12, based on the information indicating the coordinates of the target position to be formed, in the coordinate system of the first exposure device 10, the mark AM1 and the mark AM2 are simultaneously formed on the substrate W through the mark forming portion 12 of the first exposure device 10 (the first 1 tag group). That is, the mark AM1 and the mark AM2 (first mark group) are formed on the target position coordinates in the coordinate system of the first exposure device 10.

在步驟S13,在第1曝光裝置10的座標系下,透過第1曝光裝置10的標記計測部13,計測在S12的程序形成於基板W上的標記AM1與標記AM2(第1標記群)的位置。In step S13, in the coordinate system of the first exposure device 10, the mark measurement unit 13 of the first exposure device 10 measures the difference between the marks AM1 and AM2 (first mark group) formed on the substrate W in the process of S12. Location.

在步驟S14,為了使基板W移動往為了形成標記AM3與標記AM4(第2標記群)的基板位置,使保持基板W的基板載台11e移動。In step S14, in order to move the substrate W to the substrate position for forming the marks AM3 and AM4 (the second mark group), the substrate stage 11e holding the substrate W is moved.

在步驟S15,根據顯示應形成的目標位置座標的資訊,在第1曝光裝置10的座標系下,透過第1曝光裝置10的標記形成部12在基板W上同時形成標記AM3與標記AM4(第2標記群)。亦即,將標記AM3與標記AM4(第2標記群)形成於在第1曝光裝置10的座標系下的該目標位置座標。此時,存在基板載台11e的漂移的情況下,如圖7(a)般標記AM3與標記AM4(第2標記群)被形成於從本來應形成的位置偏移的位置。In step S15, based on the information indicating the coordinates of the target position to be formed, in the coordinate system of the first exposure device 10, the mark AM3 and the mark AM4 are simultaneously formed on the substrate W through the mark forming portion 12 of the first exposure device 10 (the first 2 tag group). That is, the mark AM3 and the mark AM4 (the second mark group) are formed at the target position coordinates in the coordinate system of the first exposure device 10. At this time, when there is a drift of the substrate stage 11e, the mark AM3 and the mark AM4 (the second mark group) are formed at a position shifted from the original position as shown in FIG. 7(a).

在步驟S16,在第1曝光裝置10的座標系下,透過第1曝光裝置10的標記計測部13,計測在S15的程序形成於基板W上的標記AM3與標記AM4(第2標記群)的位置。透過S13的程序及S16的程序,可獲得顯示在第1曝光裝置10的座標系下的標記AM1~AM4的位置座標的標記座標資訊C1。此標記座標資訊C1具有在第1曝光裝置10固有地產生的誤差成分CM1、和透過標記形成部12之對準標記的形成誤差成分CMX。In step S16, in the coordinate system of the first exposure device 10, the mark measurement unit 13 of the first exposure device 10 measures the difference between the marks AM3 and the marks AM4 (the second mark group) formed on the substrate W in the procedure of S15. Location. Through the process of S13 and the process of S16, the mark coordinate information C1 of the position coordinates of the marks AM1 to AM4 displayed in the coordinate system of the first exposure device 10 can be obtained. This mark coordinate information C1 has an error component CM1 inherently generated in the first exposure device 10 and a formation error component CMX of the alignment mark passing through the mark forming portion 12.

在步驟S17,根據顯示應形成第1圖案P1的目標位置座標的位置資訊,在第1曝光裝置10的座標系下,透過第1曝光裝置10的圖案形成部11在基板W上形成第1圖案P1。In step S17, based on the position information showing the coordinates of the target position where the first pattern P1 should be formed, the first pattern is formed on the substrate W through the pattern forming section 11 of the first exposure device 10 in the coordinate system of the first exposure device 10 P1.

在步驟S21,透過搬送部30將基板W從第1曝光裝置10往第2曝光裝置20搬送。在步驟S22,在第2曝光裝置20的座標系下,透過第2曝光裝置20的標記計測部23,計測在S12的程序及S15的程序形成於基板W上的標記AM1~AM4(第1標記群與第2標記群)的位置。藉此,可獲得顯示在第2曝光裝置20的座標系下的標記AM1~AM4(第1標記群與第2標記群)的位置座標的標記座標資訊C2。此標記座標資訊C2具有在第2曝光裝置20固有地產生的誤差成分CM2、和透過標記形成部12之對準標記的形成誤差成分CMX。In step S21, the substrate W is transported from the first exposure apparatus 10 to the second exposure apparatus 20 through the transport section 30. In step S22, in the coordinate system of the second exposure device 20, the marks AM1 to AM4 (first mark Group and the 2nd marker group). Thereby, the mark coordinate information C2 of the position coordinates of the marks AM1 to AM4 (the first mark group and the second mark group) displayed in the coordinate system of the second exposure device 20 can be obtained. This mark coordinate information C2 has an error component CM2 inherently generated in the second exposure device 20 and a formation error component CMX of the alignment mark passing through the mark forming portion 12.

在步驟S23,在第2曝光裝置20的座標系下求出將第2圖案P2形成於基板W上之際使用的校正值CV。校正值CV為用於校正第1曝光裝置10與第2曝光裝置20的特性的個體差者,亦即為用於校正在第1曝光裝置10固有地產生的誤差與在第2曝光裝置20固有地產生的誤差之差者,透過以下的式(1)求出。In step S23, the correction value CV used when forming the second pattern P2 on the substrate W is obtained in the coordinate system of the second exposure device 20. The correction value CV is used to correct the individual difference in the characteristics of the first exposure device 10 and the second exposure device 20, that is, it is used to correct errors inherently generated in the first exposure device 10 and inherent in the second exposure device 20. The difference of the error caused by the ground can be obtained by the following equation (1).

CV=C2-C1 =(CM2+CMX)-(CM1+CMX) =CM2-CM1       …(1) 在式(1),在S16的程序透過第1曝光裝置10獲得的標記座標資訊C1、和在S22的程序透過第2曝光裝置20獲得的標記座標資訊C2的差分被求出為校正值CV。於標記座標資訊C1及標記座標資訊C2,共通地包含對準標記的形成誤差成分CMX。為此,校正值CV為除去對準標記的形成誤差成分CMX之在第1曝光裝置10固有地產生的誤差成分CM1、和成為在第2曝光裝置20固有地產生的誤差成分CM2的差分。因此,產生透過標記形成部12之對準標記的形成誤差成分CMX的情況下,在本實施方式的依差分的校正為優選。CV=C2-C1 =(CM2+CMX)-(CM1+CMX) =CM2-CM1 …(1) In equation (1), the difference between the mark coordinate information C1 obtained by the first exposure device 10 in the process of S16 and the mark coordinate information C2 obtained by the second exposure device 20 in the process of S22 is calculated as the correction value CV. The mark coordinate information C1 and the mark coordinate information C2 commonly include the formation error component CMX of the alignment mark. For this reason, the correction value CV is the difference between the error component CM1 inherently generated in the first exposure device 10 and the error component CM2 inherently generated in the second exposure device 20 after removing the formation error component CMX of the alignment mark. Therefore, when the formation error component CMX of the alignment mark passing through the mark forming portion 12 is generated, the correction by difference in this embodiment is preferable.

在步驟S24,根據顯示應形成第2圖案P2的目標位置座標的位置資訊,在第2曝光裝置20的座標系下,透過第2曝光裝置20的圖案形成部21在基板W上形成第2圖案P2。此時,根據在S23的程序求出的校正值CV,在第2曝光裝置20的座標系下決定形成於基板W上的第2圖案P2的位置。其結果,可使作為圖案整體的尺寸的第1指標TP及作為圖案整體的位置的第2指標CS分別落入容許範圍。在步驟S25,透過搬送部30將基板W從第2曝光裝置20搬出。In step S24, based on the position information showing the coordinates of the target position where the second pattern P2 should be formed, the second pattern is formed on the substrate W through the pattern forming portion 21 of the second exposure device 20 in the coordinate system of the second exposure device 20 P2. At this time, the position of the second pattern P2 formed on the substrate W is determined in the coordinate system of the second exposure device 20 based on the correction value CV obtained in the program of S23. As a result, the first index TP as the size of the entire pattern and the second index CS as the position of the entire pattern can each fall within the allowable range. In step S25, the substrate W is transported out of the second exposure apparatus 20 through the transport section 30.

如上述,本實施方式的形成系統100,根據在第1曝光裝置10獲得的標記座標資訊C1與在第2曝光裝置20獲得的標記座標資訊C2的差分,決定在第2曝光裝置20形成於基板W上的第2圖案P2的位置。此外,透過形成如示於圖6的4個對準標記,使得亦可求出基板載台11e的漂移,故可防止MMG技術所致的圖案的形成精度的降低。As described above, the forming system 100 of this embodiment determines that the second exposure device 20 is formed on the substrate based on the difference between the mark coordinate information C1 obtained in the first exposure device 10 and the mark coordinate information C2 obtained in the second exposure device 20 The position of the second pattern P2 on W. In addition, by forming four alignment marks as shown in FIG. 6, the drift of the substrate stage 11e can also be obtained, so that the reduction of the pattern formation accuracy due to the MMG technology can be prevented.

本實施方式的別的功效方面,比起對準標記的個數為3個的情況,可使各校正成分(尤其基板W的X方向倍率、Y方向倍率)的校正精度提升,亦可期待使透過MMG技術之圖案的形成精度提升的功效。In terms of other effects of this embodiment, compared to the case where the number of alignment marks is three, the correction accuracy of each correction component (especially the X-direction magnification and Y-direction magnification of the substrate W) can be improved, and it can also be expected to use The effect of improving the accuracy of pattern formation through MMG technology.

此外,在本實施方式形成的對準標記的個數亦可為5個以上。例如,如示於圖9,在對準標記為6個的情況下,在標記AM1~4之間存在標記AM5、6,使得可增加校正成分。具體而言,使得可校正基板W的X方向倍率、Y方向倍率的非線形成分。如此,增加對準標記的個數,使得亦可期待使透過MMG技術之圖案的形成精度提升的功效。In addition, the number of alignment marks formed in this embodiment may be 5 or more. For example, as shown in FIG. 9, when there are six alignment marks, there are marks AM5 and 6 between marks AM1 to 4, so that correction components can be added. Specifically, it is possible to correct the non-linear component of the X-direction magnification and the Y-direction magnification of the substrate W. In this way, increasing the number of alignment marks makes it possible to expect the effect of improving the accuracy of pattern formation through the MMG technology.

<第2實施方式> 在第1實施方式,說明有關透過第1曝光裝置10的標記形成部12從而在基板W上形成標記AM1~AM4的情況。相對於此,在本實施方式,說明有關透過與第1曝光裝置10為別的裝置從而在基板W上形成標記AM1~AM4的情況。亦即,在標記AM1~AM4被形成於基板W上的狀態下基板W被透過搬送部30搬送至第1曝光裝置10。此時,可不設置在圖2示出的第1曝光裝置10的標記形成部12。設置標記形成部12的理由方面,例如亦可在透過與第1曝光裝置10為別的裝置從而形成的對準標記方面圖案形成精度變不充分的情況下,為了透過標記形成部12將對準標記再形成於基板W上而設。<Second Embodiment> In the first embodiment, a case where the marks AM1 to AM4 are formed on the substrate W through the mark forming portion 12 of the first exposure device 10 will be described. In contrast, in the present embodiment, a description will be given of a case where the marks AM1 to AM4 are formed on the substrate W through an apparatus other than the first exposure apparatus 10. That is, the substrate W is transported to the first exposure apparatus 10 through the transport section 30 in a state where the marks AM1 to AM4 are formed on the substrate W. In this case, it is not necessary to provide the mark forming part 12 of the first exposure apparatus 10 shown in FIG. 2. The reason for providing the mark forming portion 12 is, for example, when the pattern formation accuracy of the alignment mark formed by a device other than the first exposure device 10 becomes insufficient, in order to align the mark forming portion 12 The mark is formed on the substrate W again.

在本實施方式的形成系統100之往基板W上的圖案形成處理,對準標記的形成程序以外方面為相同。示於圖8的第1實施方式的流程圖的S12的程序及S15的程序以外方面為相同。The pattern formation process on the substrate W in the formation system 100 of this embodiment is the same except for the formation procedure of the alignment mark. The procedures other than the procedure of S12 and the procedure of S15 shown in the flowchart of the first embodiment of FIG. 8 are the same.

如上述,在本實施方式,在外部的裝置形成對準標記,根據在第1曝光裝置10的標記座標資訊C1與在第2曝光裝置20的標記座標資訊C2的差分,決定第2圖案P2的曝光區域。此外,透過使對準標記的形成為4個,使得亦可求出基板載台11e的漂移,故可防止MMG技術所致的圖案的形成精度的降低。As described above, in this embodiment, the alignment mark is formed on an external device, and the difference between the mark coordinate information C1 in the first exposure device 10 and the mark coordinate information C2 in the second exposure device 20 is used to determine the size of the second pattern P2. Exposure area. In addition, by forming four alignment marks, the drift of the substrate stage 11e can also be obtained, so that the reduction of the pattern formation accuracy due to the MMG technology can be prevented.

本實施方式的別的功效方面,比起對準標記的個數為3個的情況,可使各校正成分(尤其基板W的X方向倍率、Y方向倍率)的校正精度提升,亦可期待使透過MMG技術之圖案的形成精度提升的功效。In terms of other effects of this embodiment, compared to the case where the number of alignment marks is three, the correction accuracy of each correction component (especially the X-direction magnification and Y-direction magnification of the substrate W) can be improved, and it can also be expected to use The effect of improving the accuracy of pattern formation through MMG technology.

此外,在本實施方式形成的對準標記的個數亦可為5個以上。例如,如示於圖9,在對準標記為6個的情況下,在標記AM1~4之間存在標記AM5、6,使得可增加校正成分。具體而言,使得可校正基板W的X方向倍率、Y方向倍率的非線形成分。如此,增加對準標記的個數,使得亦可期待使透過MMG技術之圖案的形成精度提升的功效。In addition, the number of alignment marks formed in this embodiment may be 5 or more. For example, as shown in FIG. 9, when there are six alignment marks, there are marks AM5 and 6 between marks AM1 to 4, so that correction components can be added. Specifically, it is possible to correct the non-linear component of the X-direction magnification and the Y-direction magnification of the substrate W. In this way, increasing the number of alignment marks makes it possible to expect the effect of improving the accuracy of pattern formation through the MMG technology.

<物品之製造方法的實施方式> 涉及本發明的實施方式的物品之製造方法,適合於製造例如平板顯示器(FPD)。本實施方式的物品之製造方法包含使用上述的曝光裝置對塗佈於基板上的感光劑形成潛像圖案的程序(對基板進行曝光的程序)、和對以該程序形成了潛像圖案的基板進行顯影的程序。再者,如此之製造方法包含其他周知的程序(氧化、成膜、蒸鍍、摻雜、平坦化、蝕刻、抗蝕層剝離、切割、接合、封裝等)。本實施方式的物品之製造方法比起歷來的方法,在物品的性能、品質、生產性、生產成本中的至少一者方面有利。<Implementation of the manufacturing method of the article> The method of manufacturing an article related to the embodiment of the present invention is suitable for manufacturing, for example, a flat panel display (FPD). The manufacturing method of the article of the present embodiment includes a process of forming a latent image pattern on a photosensitive agent coated on a substrate using the above-mentioned exposure device (a process of exposing a substrate), and a process of forming a latent image pattern on the substrate by this process. Perform the development process. Furthermore, such a manufacturing method includes other well-known procedures (oxidation, film formation, vapor deposition, doping, planarization, etching, resist stripping, cutting, bonding, packaging, etc.). The manufacturing method of the article of the present embodiment is advantageous in at least one of the performance, quality, productivity, and production cost of the article compared to the conventional method.

<其他實施例> 本發明亦可將實現上述的實施方式的1個以上的功能的程式透過網路或記憶媒體而提供至系統或裝置,以該系統或裝置的電腦中的1個以上的處理器將程式讀出並執行的處理從而實現。此外,亦可透過實現1個以上的功能的電路(例如,ASIC)而實現。<Other Examples> The present invention can also provide a program that realizes one or more functions of the above-mentioned embodiments to a system or device through a network or a storage medium, and read the program by one or more processors in the computer of the system or device And the processing performed is thus realized. In addition, it can also be realized by a circuit (for example, ASIC) that realizes one or more functions.

以上,雖說明有關本發明之優選實施方式,惟本發明當然不限定於此等實施方式,在其要旨之範圍內,可進行各種的變化及變更。Although the preferred embodiments of the present invention have been described above, the present invention is of course not limited to these embodiments, and various changes and modifications can be made within the scope of the gist of the present invention.

10:第1曝光裝置 11:圖案形成部 12:標記形成部 13:標記計測部 20:第2曝光裝置 21:圖案形成部 23:標記計測部 30:搬送部 40:主控制部 100:形成系統10: The first exposure device 11: Pattern forming part 12: Mark formation part 13: Mark measurement department 20: The second exposure device 21: Pattern forming part 23: Mark measurement department 30: Transport Department 40: Main Control Department 100: Formation system

[圖1]為就形成系統的整體構成進行繪示的示意圖。 [圖2]為就第1曝光裝置的構成進行繪示的圖。 [圖3]為就圖案形成精度的指標進行繪示的圖。 [圖4]為就比較例中的圖案形成進行繪示的圖。 [圖5]為就比較例中的對準標記形成順序進行繪示的圖。 [圖6]為就以4個對準標記之圖案形成進行繪示的圖。 [圖7]為就可透過4個對準標記而判別的基板的位置偏移進行繪示的圖。 [圖8]為就圖案形成處理進行繪示的流程圖。 [圖9]為就形成有6個對準標記的基板進行繪示的圖。[Fig. 1] is a schematic diagram showing the overall structure of the forming system. [Fig. 2] A diagram showing the configuration of the first exposure device. [Fig. 3] is a graph showing the index of pattern formation accuracy. [Fig. 4] is a drawing showing the pattern formation in the comparative example. [Fig. 5] is a diagram showing the order of formation of alignment marks in a comparative example. [Fig. 6] is a diagram showing the pattern formation of 4 alignment marks. [Fig. 7] is a diagram showing the positional deviation of the substrate that can be discriminated through 4 alignment marks. [Fig. 8] is a flowchart showing the pattern forming process. [Fig. 9] is a diagram showing a substrate on which 6 alignment marks are formed.

Claims (17)

一種曝光裝置,其為在基板上掃描曝光第1圖案的曝光裝置,為在與曝光前述第1圖案的區域不同的區域曝光第2圖案的不同的曝光裝置中的曝光之前掃描曝光前述第1圖案者, 其具有: 標記形成部,其將對準標記形成於基板上; 計測部,其計測透過前述標記形成部而形成的對準標記的位置;和 輸出部,其為了可在曝光前述第2圖案的別的曝光裝置進行利用而輸出以前述第1計測部計測的對準標記的位置資訊; 其中,前述標記形成部於第1基板位置形成包含至少2個對準標記的第1標記群後,於使前述基板移動至包含相對於將前述第1標記群的2個對準標記連結的直線而垂直的成分之方向的第2基板位置形成包含至少2個對準標記的第2標記群, 對前述第1圖案進行掃描曝光於使前述基板從前述第1基板位置往前述第2基板位置移動的方向。An exposure device is an exposure device that scans and exposes a first pattern on a substrate, and scans and exposes the first pattern before exposure in a different exposure device that exposes the second pattern in an area different from the area where the first pattern is exposed By, It has: A mark forming part, which forms the alignment mark on the substrate; A measuring part which measures the position of the alignment mark formed through the aforementioned mark forming part; and An output unit that outputs position information of the alignment mark measured by the first measurement unit in order to be usable in another exposure device that exposes the second pattern; Wherein, after the mark forming portion forms a first mark group including at least two alignment marks on the first substrate position, the substrate is moved to include a straight line connecting the two alignment marks of the first mark group. The second substrate position in the direction of the vertical component forms a second mark group including at least two alignment marks, The scanning exposure of the first pattern is performed in a direction in which the substrate is moved from the position of the first substrate to the position of the second substrate. 如請求項1之曝光裝置,其進一步具有將對準標記形成於基板上的複數個標記形成部, 透過前述複數個標記形成部同時形成前述第1標記群的至少2個對準標記,透過前述複數個標記形成部同時形成前述第2標記群的至少2個對準標記。Such as the exposure device of claim 1, which further has a plurality of mark forming portions for forming alignment marks on the substrate, At least two alignment marks of the first mark group are simultaneously formed by the plurality of mark forming portions, and at least two alignment marks of the second mark group are simultaneously formed by the plurality of mark forming portions. 如請求項1之曝光裝置,其中,在不使用以前述計測部計測的對準標記的位置資訊之下曝光前述第1圖案。The exposure apparatus according to claim 1, wherein the first pattern is exposed without using the position information of the alignment mark measured by the measuring section. 如請求項1之曝光裝置,其中,將前述第1標記群及前述第2標記群的對準標記連結的區域包含在前述基板上曝光前述第1圖案及第2圖案的區域。The exposure apparatus according to claim 1, wherein the area connecting the alignment marks of the first mark group and the second mark group includes an area where the first pattern and the second pattern are exposed on the substrate. 如請求項1之曝光裝置,其中,前述第1圖案及前述第2圖案的曝光,在前述基板上曝光潛像圖案。The exposure apparatus according to claim 1, wherein the exposure of the first pattern and the second pattern exposes the latent image pattern on the substrate. 一種曝光裝置,其為在基板上曝光第1圖案的別的曝光裝置中的曝光後在與曝光前述第1圖案的區域不同的區域掃描曝光第2圖案者, 其具有一計測部,其對包含形成於基板上的至少2個對準標記的第1標記群的位置、和包含在使前述基板移動於包含相對於將前述第1標記群的2個對準標記連結的直線而垂直的成分的方向的狀態下形成的至少2個對準標記的第2標記群的位置進行計測, 根據透過前述別的曝光裝置從而計測的前述第1標記群及前述第2標記群的位置資訊、和透過前述計測部從而計測的前述第1標記群及前述第2標記群的位置資訊,掃描曝光前述第2圖案。An exposure device that scans and exposes a second pattern in an area different from the area where the aforementioned first pattern is exposed after exposure in another exposure device that exposes a first pattern on a substrate, It has a measurement unit that aligns the position of the first mark group including at least two alignment marks formed on the substrate, and includes moving the substrate to include relative to the two alignments of the first mark group. Measure the position of the second mark group of at least two alignment marks formed in a state where the straight line connecting the mark is perpendicular to the direction of the component, Scan exposure based on the position information of the first mark group and the second mark group measured by the other exposure device, and the position information of the first mark group and the second mark group measured by the measurement unit The aforementioned second pattern. 如請求項6之曝光裝置,其中,於從以前述計測部對前述第1標記群進行計測時的基板位置往對前述第2標記群進行計測時的基板位置移動的方向,掃描曝光前述第2圖案。The exposure apparatus according to claim 6, wherein the second mark group is scanned and exposed in a direction moving from the substrate position when the first mark group is measured by the measurement unit to the substrate position when the second mark group is measured. pattern. 如請求項6之曝光裝置,其進一步具有保持前述基板的基板載台, 校正從透過前述基板載台的移動之前述基板的目標位置的偏移而在前述基板上掃描曝光前述第2圖案。The exposure apparatus of claim 6, which further has a substrate stage holding the aforementioned substrate, The deviation from the target position of the substrate through the movement of the substrate stage is corrected, and the second pattern is scanned and exposed on the substrate. 如請求項6之曝光裝置,其中,根據判別從在前述基板載台載置前述基板時的前述基板的旋轉方向的目標位置的位置偏移、從透過前述基板載台的移動之前述基板的目標位置的偏移後的結果,在前述基板上掃描曝光前述第2圖案。The exposure apparatus according to claim 6, wherein the position shift from the target position in the rotation direction of the substrate when the substrate is placed on the substrate stage is determined based on the position shift from the target position of the substrate through the movement of the substrate stage As a result of the position shift, the second pattern is scanned and exposed on the substrate. 如請求項6之曝光裝置,其中,根據以前述別的曝光裝置而計測的前述第1標記群及前述第2標記群的位置、和透過前述計測部從而計測的前述第1標記群及前述第2標記群的位置的差分,在前述基板上掃描曝光前述第2圖案。The exposure device of claim 6, wherein the position of the first mark group and the second mark group measured by the other exposure device, and the first mark group and the second mark group measured by the measurement unit The difference between the positions of the two mark groups is scanned and exposed on the substrate with the second pattern. 如請求項6之曝光裝置,其中,將前述第1標記群及前述第2標記群的對準標記連結的區域包含在前述基板上曝光前述第1圖案及第2圖案的區域。The exposure apparatus according to claim 6, wherein the area connecting the alignment marks of the first mark group and the second mark group includes an area where the first pattern and the second pattern are exposed on the substrate. 如請求項6之曝光裝置,其中,前述第1圖案及前述第2圖案的曝光,在前述基板上曝光潛像圖案。The exposure apparatus according to claim 6, wherein the exposure of the first pattern and the second pattern exposes the latent image pattern on the substrate. 一種圖案形成裝置,其為在基板上形成第1圖案的圖案形成裝置,為在與形成前述第1圖案的區域不同的區域形成第2圖案的別的圖案形成裝置中的圖案形成前形成前述第1圖案者, 其具有: 標記形成部,其將對準標記形成於基板上; 計測部,其計測透過前述標記形成部而形成的對準標記的位置;和 輸出部,其為了可在形成前述第2圖案的別的圖案形成裝置進行利用而輸出以前述計測部計測的對準標記的位置資訊; 前述標記形成部於第1基板位置形成包含至少2個對準標記的第1標記群後,於使前述基板移動至包含相對於將前述第1標記群的2個對準標記連結的直線而垂直的成分之方向的第2基板位置,形成包含至少2個對準標記的第2標記群。A pattern forming device is a pattern forming device that forms a first pattern on a substrate, and forms the first pattern before pattern formation in another pattern forming device that forms a second pattern in a region different from the region where the first pattern is formed. 1 pattern person, It has: A mark forming part, which forms the alignment mark on the substrate; A measuring part which measures the position of the alignment mark formed through the aforementioned mark forming part; and An output unit for outputting position information of the alignment mark measured by the measurement unit in order to be usable in another pattern forming device that forms the second pattern; After the mark forming portion forms a first mark group including at least two alignment marks on the first substrate position, the substrate is moved to include a straight line connecting the two alignment marks of the first mark group to be perpendicular In the second substrate position in the direction of the component, a second mark group including at least two alignment marks is formed. 一種圖案形成裝置,其為在基板上形成第1圖案的別的圖案形成裝置中的圖案形成後在與形成前述第1圖案的區域不同的區域形成第2圖案者, 其具有一計測部,其對包含形成於基板上的至少2個對準標記的第1標記群的位置、和包含在使前述基板移動於包含相對於將前述第1標記群的2個對準標記連結的直線而垂直的成分的方向的狀態下形成的至少2個對準標記的第2標記群的位置進行計測, 根據透過前述別的圖案形成裝置從而計測的前述第1標記群及前述第2標記群的位置資訊、和透過前述計測部從而計測的前述第1標記群及前述第2標記群的位置資訊,形成前述第2圖案。A pattern forming device that forms a second pattern in a region different from the region where the first pattern is formed after the pattern is formed in another pattern forming device that forms a first pattern on a substrate, It has a measurement unit that aligns the position of the first mark group including at least two alignment marks formed on the substrate, and includes moving the substrate to include relative to the two alignments of the first mark group. Measure the position of the second mark group of at least two alignment marks formed in a state where the straight line connecting the mark is perpendicular to the direction of the component, Based on the position information of the first mark group and the second mark group measured by the other pattern forming device, and the position information of the first mark group and the second mark group measured by the measurement unit, it is formed The aforementioned second pattern. 一種曝光方法,其為以第1曝光裝置在基板上曝光第1圖案的第1程序、及透過以第2曝光裝置在與曝光前述基板上的前述第1圖案的區域不同的區域曝光第2圖案的第2程序從而在基板上曝光圖案者, 前述第1程序包含: 第1標記形成程序,其為於第1基板位置將至少2個對準標記形成於前述基板上者; 第1計測程序,其為計測以前述第1標記形成程序形成的至少2個對準標記的位置者; 移動程序,其為使前述基板移動於包含相對於將以前述第1標記形成程序形成的2個對準標記連結的直線而垂直的成分的方向者; 第2標記形成程序,其為於以前述移動程序予以移動的基板位置將至少2個對準標記形成於前述基板上者; 第2計測程序,其為計測以前述第2標記形成程序形成的至少2個對準標記的位置者;和 第1曝光程序,其為一面掃描於以前述移動程序使前述基板移動的方向,一面在前述基板上曝光前述第1圖案者; 前述第2程序包含: 第3計測程序,其為計測以前述第1計測程序及前述第2計測程序計測的對準標記的位置者;和 第2曝光程序,其為根據在前述第1計測程序、前述第2計測程序、及前述第3計測程序之對準標記的計測結果,在前述基板上掃描曝光前述第2圖案者。An exposure method comprising a first process of exposing a first pattern on a substrate with a first exposure device, and exposing a second pattern in an area different from the area where the first pattern on the substrate is exposed by a second exposure device The second procedure is to expose the pattern on the substrate, The aforementioned first procedure includes: A first mark forming process, which is to form at least two alignment marks on the aforementioned substrate at a position of the first substrate; A first measurement procedure, which measures the positions of at least two alignment marks formed by the aforementioned first mark formation procedure; A moving procedure, which is to move the substrate in a direction including a component perpendicular to a straight line connecting the two alignment marks formed by the first mark forming procedure; A second mark forming process, which is a process of forming at least two alignment marks on the substrate at the position of the substrate moved by the moving process; A second measurement procedure, which measures the positions of at least two alignment marks formed by the aforementioned second mark formation procedure; and A first exposure process, which is a process that scans one side in the direction in which the substrate is moved by the above-mentioned moving process, and exposes the first pattern on the substrate on the other side; The aforementioned second procedure includes: A third measurement program that measures the position of the alignment mark measured by the first measurement program and the second measurement program; and The second exposure procedure is to scan and expose the second pattern on the substrate based on the measurement results of the alignment marks in the first measurement procedure, the second measurement procedure, and the third measurement procedure. 一種物品之製造方法,其包含: 使用如請求項15的曝光方法在基板上曝光圖案的程序、和 對以前述程序曝光圖案的前述基板進行處理的程序, 其中,從前述被處理的前述基板製造物品。A method of manufacturing an article, which includes: A procedure for exposing a pattern on a substrate using the exposure method as in claim 15, and A procedure for processing the aforementioned substrate with a pattern exposed by the aforementioned procedure, Among them, an article is manufactured from the aforementioned substrate to be processed. 一種記憶媒體,其為記憶用於執行以第1曝光裝置在基板上曝光第1圖案的第1程序、和以第2曝光裝置在與曝光前述基板上的前述第1圖案的區域不同的區域曝光第2圖案的第2程序的程式者, 其予以執行第1程序與第2程序, 前述第1程序包含: 第1標記形成程序,其為於第1基板位置將至少2個對準標記形成於前述基板上者; 第1計測程序,其為計測以前述第1標記形成程序形成的至少2個對準標記的位置者; 移動程序,其為使前述基板移動於包含相對於將以前述第1標記形成程序形成的2個對準標記連結的直線而垂直的成分的方向者; 第2標記形成程序,其為於以前述移動程序予以移動的基板位置將至少2個對準標記形成於前述基板上者; 第2計測程序,其為計測以前述第2標記形成程序形成的至少2個對準標記的位置者;和 第1曝光程序,其為一面掃描於以前述移動程序使前述基板移動的方向,一面在前述基板上曝光前述第1圖案者; 前述第2程序包含: 第3計測程序,其為計測以前述第1計測程序及前述第2計測程序計測的對準標記的位置者;和 第2曝光程序,其為根據在前述第1計測程序、前述第2計測程序、及前述第3計測程序之對準標記的計測結果,在前述基板上掃描曝光前述第2圖案者。A memory medium for performing a first program for exposing a first pattern on a substrate using a first exposure device, and exposing a region different from the area where the first pattern on the substrate is exposed by a second exposure device The program of the second program of the second pattern, It executes the first procedure and the second procedure, The aforementioned first procedure includes: A first mark forming process, which is to form at least two alignment marks on the aforementioned substrate at a position of the first substrate; A first measurement procedure, which measures the positions of at least two alignment marks formed by the aforementioned first mark formation procedure; A moving procedure, which is to move the substrate in a direction including a component perpendicular to a straight line connecting the two alignment marks formed by the first mark forming procedure; A second mark forming process, which is a process of forming at least two alignment marks on the substrate at the position of the substrate moved by the moving process; A second measurement procedure, which measures the positions of at least two alignment marks formed by the aforementioned second mark formation procedure; and A first exposure procedure, which is one side scanning in the direction in which the aforementioned substrate is moved by the aforementioned movement procedure, and one side exposing the aforementioned first pattern on the aforementioned substrate; The aforementioned second procedure includes: A third measurement program that measures the position of the alignment mark measured by the first measurement program and the second measurement program; and The second exposure procedure is to scan and expose the second pattern on the substrate based on the measurement results of the alignment marks in the first measurement procedure, the second measurement procedure, and the third measurement procedure.
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