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TW202135931A - Substance removal complex as well as fiber structure, resin molding and filter containing the complex - Google Patents

Substance removal complex as well as fiber structure, resin molding and filter containing the complex Download PDF

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Publication number
TW202135931A
TW202135931A TW109130834A TW109130834A TW202135931A TW 202135931 A TW202135931 A TW 202135931A TW 109130834 A TW109130834 A TW 109130834A TW 109130834 A TW109130834 A TW 109130834A TW 202135931 A TW202135931 A TW 202135931A
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Prior art keywords
substance
removable
iron
carboxyl group
composite
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TW109130834A
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Chinese (zh)
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丹後佑斗
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日商日本Exlan工業股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/14Other self-supporting filtering material ; Other filtering material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/22Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising organic material
    • B01J20/26Synthetic macromolecular compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/28Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/30Processes for preparing, regenerating, or reactivating
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/49Oxides or hydroxides of elements of Groups 8, 9,10 or 18 of the Periodic Table; Ferrates; Cobaltates; Nickelates; Ruthenates; Osmates; Rhodates; Iridates; Palladates; Platinates
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/58Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with nitrogen or compounds thereof, e.g. with nitrides
    • D06M11/63Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with nitrogen or compounds thereof, e.g. with nitrides with hydroxylamine or hydrazine

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Analytical Chemistry (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)

Abstract

In the past, various sulfur-based compound removers have been studied as countermeasures for solving those problems such as metal corrosion and the like, which are caused by sulfur-based compounds such as hydrogen sulfide and methyl mercaptan. However, there are problems such as that the raw materials are easily falling off from the base material, and various adverse effects on the human body are caused thereby using the same, or it is necessary to use expensive metal compounds. An object of the present invention is to provide a substance removal complex which is safe, inexpensive, and has excellent removal performance of removing sulfur-based compounds and others. A substance removal complex characterized in comprising an organic polymer having a carboxyl group amount in the range of 0.3 to 12.0 mmol/g, and a ferric hydroxide and/or a ferric oxide.

Description

物質除去性複合體、以及含有該複合體的纖維構造物、樹脂成型物及過濾器Substance removal composite, and fiber structure, resin molded product, and filter containing the composite

本發明係關於一種能夠去除氣體或液體中存在的硫化氫或硫系化合物等之物質的物質除去性複合體、以及含有該複合體之纖維構造物、樹脂成型物及過濾器。The present invention relates to a substance-removable composite capable of removing substances such as hydrogen sulfide or sulfur compounds present in gas or liquid, and a fiber structure, resin molded product, and filter containing the composite.

近年來,由於工業排水或生活排水等之各種的主要因素產生的硫化氫、甲硫醇等之硫系氣體,因而引起金屬腐蝕等之問題。對於此類問題的對策,已經檢討了各種的硫系氣體除去劑。例如,在專利文獻1中檢討了控制細孔容積的氧化鋅微粉末吸附劑,它具有高的硫系氣體除臭容量。該專利文獻所揭示的除臭組成物,雖然是一種除臭性纖維;舉例來說,在製作它之際,例如,以氧化鋅微粉末做成水分散液而使之含浸、附著在纖維中之方法等。但是,使用此種方法時,由於附著於纖維的氧化鋅微粉末量會大大地受到限制限的關係,因而會有除臭容量變低之虞。另外,在氧化鋅微粉末與該纖維之間不會具有特別強固的相互作用,因為只是單純的物理吸附,所以在浸漬於水中之際也會發生容易脱落等之問題。In recent years, sulfur-based gases such as hydrogen sulfide and methyl mercaptan generated by various major factors such as industrial drainage and domestic drainage have caused problems such as metal corrosion. For countermeasures to such problems, various sulfur-based gas removers have been reviewed. For example, Patent Document 1 examines a zinc oxide fine powder adsorbent that controls the pore volume, and it has a high sulfur-based gas deodorizing capacity. The deodorizing composition disclosed in this patent document is a kind of deodorizing fiber; for example, when it is produced, for example, zinc oxide fine powder is used as an aqueous dispersion to impregnate and adhere to the fiber. The method and so on. However, when this method is used, since the amount of zinc oxide fine powder adhering to the fiber is greatly restricted, the deodorizing capacity may decrease. In addition, there is no particularly strong interaction between the zinc oxide fine powder and the fiber, and because it is only a simple physical adsorption, problems such as easy falling off may also occur when immersed in water.

另一方面,在專利文獻2中列舉了一種藉由在含有羧基的擔體上附加過錳氧化合物及聚氧烯類化物(polyoxyalkylene)使之擔持氧化錳,來形成對於硫化氫具有除臭性能的複合體之方法。在上述方法中,雖然能夠控制金屬擔持量、能夠依照比例來控制硫化氫除去容量;但是由於所使用的過錳酸鹽是一種氧化力強的化合物,以致在製造之際殘留此種的原料而會有對於人體產生各種不良的影響等,從此點來看,在安全性上是會有問題的,因而不是一種實用的技術。On the other hand, Patent Document 2 cited a method by adding permanganese oxide and polyoxyalkylene to a carboxyl-containing support to support manganese oxide to form a deodorant for hydrogen sulfide. The method of performance complex. In the above method, although the amount of metal supported can be controlled and the hydrogen sulfide removal capacity can be controlled according to the ratio; however, the permanganate used is a compound with strong oxidizing power, so that such raw materials remain during production. There will be various adverse effects on the human body, etc. From this point of view, there will be problems in safety, so it is not a practical technology.

此外,在專利文獻3中列舉了一種在含有交聯的丙烯酸酯系纖維中含有銀及銅的除臭性纖維。但是,為了製作此種的纖維,不得不使用硝酸銀、及硝酸銅等之比較昂貴的金屬化合物,因而是不經濟的。 <先行技術文獻> <專利文獻>In addition, Patent Document 3 lists a deodorant fiber containing silver and copper in a crosslinked acrylic fiber. However, in order to produce such fibers, relatively expensive metal compounds such as silver nitrate and copper nitrate have to be used, which is not economical. <Advanced Technical Documents> <Patent Literature>

<專利文獻1>特開2003-052800號公報 <專利文獻2>專利5152669號公報 <專利文獻3>專利3991748號公報<Patent Document 1> JP 2003-052800 A <Patent Document 2> Patent No. 5152669 <Patent Document 3> Patent Publication No. 3991748

本發明是有鑑於先前技術的此種現狀而創新研發完成者,其目的在於提供一種安全且廉價、以及對於硫系氣體等的除去性能優異的物質除去性複合體。 <用以解決課題之手段>The present invention is the inventor of innovative research and development in view of the current state of the prior art, and its purpose is to provide a substance-removing composite that is safe, inexpensive, and has excellent removal performance for sulfur-based gases and the like. <Means to solve the problem>

本發明人等為了達成上述目的而精心進行研究的結果,發現一種在羧基與氫氧化亞鐵、及/或氧化亞鐵的複合體可得到對於硫系氣體等具有優異的除去性能,至此乃完成本發明。The inventors of the present invention conducted intensive studies to achieve the above-mentioned objects and found that a complex of carboxyl groups, ferrous hydroxide, and/or ferrous oxide can provide excellent removal performance for sulfur-based gases and the like. this invention.

即,本發明為由以下的手段所達成。 (1)一種物質除去性複合體,其特徵在於:含有羧基量為在0.3~12.0 mmol/g的範圍之有機聚合物、以及氫氧化亞鐵及/或氧化亞鐵。 (2)如(1)所記載之物質除去性複合體,其特徵在於:鐵含量為在0.01~5.0重量%之範圍。 (3)如(1)或(2)所記載之物質除去性複合體,其特徵在於:硫化氫除臭量為0.1~6.0 ml/g。 (4)如(1)~(3)中任一項所記載之物質除去性複合體,其特徵在於:形狀為纖維狀。 (5)如(4)所記載之物質除去性複合體,其特徵在於:纖度為1.0~10.0 dtex。 (6)如(4)或(5)所記載之物質除去性複合體,其特徵在於:表面的鐵存在率除以複合體剖面的長徑之中心點的鐵存在率所得到的値,即鐵之表面存在比為10以上。 (7)如(4)~(6)中任一項所記載之物質除去性複合體,其特徵在於:具有由表層部及中心部所構成的芯鞘構造,該表層部為由含有羧基的聚合物所形成;該中心部為由丙烯腈系聚合物所形成。 (8)如(1)~(3)中任一項所記載之物質除去性複合體,其特徵在於:形狀為粒子狀。 (9)一種物質除去性複合體之製造方法,其特徵在於:包含使羧基量為在0.3~12.0 mmol/g之範圍的有機聚合物與鐵(Ⅲ)鹽的水溶液起反應的工程。 (10)如(9)所記載之物質除去性複合體之製造方法,其特徵在於:有機聚合物所具有的羧基之至少一部分是由鈉、鎂、鈣、鉀及銨構成群組中之至少一種形成鹽類。 (11)一種纖維構造物或樹脂成型物,其特徵在於:含有如(1)~(8)中任一項所記載之物質除去性複合體。 (12)一種過濾器,其特徵在於:含有如(11)所記載之纖維構造物或樹脂成型物。 <發明效果>That is, the present invention is achieved by the following means. (1) A substance-removing complex characterized by containing an organic polymer having a carboxyl group content in the range of 0.3 to 12.0 mmol/g, and ferrous hydroxide and/or ferrous oxide. (2) The substance-removable composite as described in (1), characterized in that the iron content is in the range of 0.01 to 5.0% by weight. (3) The substance-removing complex as described in (1) or (2), characterized in that the deodorizing amount of hydrogen sulfide is 0.1 to 6.0 ml/g. (4) The substance-removable composite as described in any one of (1) to (3), which is characterized in that the shape is fibrous. (5) The substance-removable composite as described in (4), characterized in that the fineness is 1.0 to 10.0 dtex. (6) The substance-removable composite as described in (4) or (5), characterized in that the iron abundance rate on the surface is divided by the iron abundance rate at the center point of the long axis of the cross-section of the composite, which is The surface abundance ratio of iron is 10 or more. (7) The substance-removable composite described in any one of (4) to (6), characterized by having a core-sheath structure composed of a surface layer portion and a center portion, and the surface layer portion is composed of a carboxyl group-containing The polymer is formed; the center part is formed by an acrylonitrile-based polymer. (8) The substance-removable composite as described in any one of (1) to (3), characterized in that the shape is particulate. (9) A method for producing a substance-removable complex, characterized by comprising a process of reacting an organic polymer having a carboxyl group content in the range of 0.3-12.0 mmol/g with an aqueous solution of iron (III) salt. (10) The method for producing a substance-removable complex as described in (9), characterized in that at least a part of the carboxyl group of the organic polymer is at least one of the group consisting of sodium, magnesium, calcium, potassium, and ammonium One forms salts. (11) A fiber structure or resin molded product characterized by containing the substance-removable composite as described in any one of (1) to (8). (12) A filter characterized by containing the fiber structure or resin molded product as described in (11). <The effect of the invention>

本發明之物質除去性複合體所具有之特徵為:由於在其表面上局部存在有氫氧化亞鐵及/或氧化亞鐵,因而從氣體中或液體中去除硫系化合物等之速度是快速的。再者,該複合體由於是使用氫氧化亞鐵及/或氧化亞鐵來做為除去硫系化合物的成分,所以安全性非常高且廉價。又,如以下所述,藉由調整鹼型羧基的量,由於能夠用來調整氫氧化亞鐵及/或氧化亞鐵的含量,因而能夠對應於各種的用途。具有此種性能的本發明之物質除去性複合體,例如,可以是利用來做為用於去除在金屬腐蝕防止劑或酒類等之中所含的硫系化合物之除去劑。The substance-removable composite of the present invention has the feature that since ferrous hydroxide and/or ferrous oxide are locally present on the surface, the speed of removing sulfur compounds, etc. from gas or liquid is rapid . Furthermore, since this composite uses ferrous hydroxide and/or ferrous oxide as a component for removing sulfur compounds, it is very safe and inexpensive. In addition, as described below, by adjusting the amount of basic carboxyl groups, it can be used to adjust the content of ferrous hydroxide and/or ferrous oxide, so it can be adapted to various applications. The substance-removable composite of the present invention having such properties can be used, for example, as a remover for removing sulfur compounds contained in metal corrosion inhibitors, alcohol, and the like.

以下,詳細說明本發明。本發明之物質除去性複合體係包括具有羧基的有機聚合物,而且包括氫氧化亞鐵及/或氧化亞鐵(以下,也將兩者合併稱為「氫氧化亞鐵等」。)之物。此種的物質除去性複合體,雖然是沒有特別限定,然而,例如,可以是對於具有羧基的有機聚合物提供氫氧化亞鐵等而得之物、將具有羧基的有機聚合物與氫氧化亞鐵等混練成型之物等。又,此種的物質除去性複合體之形狀,雖然是沒有特別限定,然而,舉例來說,可以是例如纖維狀或粒子狀等。另外,本發明中之「羧基」的用語不只是以-COOH表示的官能基,而是做為也包括該官能基與陽離子形成鹽類之物的用語使用;因應需要而定,也將前者以酸型羧基來表示,將後者以鹼型羧基來表示。Hereinafter, the present invention will be described in detail. The substance-removable composite system of the present invention includes an organic polymer having a carboxyl group, and also includes ferrous hydroxide and/or ferrous oxide (hereinafter, the two are also collectively referred to as "ferrous hydroxide, etc."). Such a substance-removable complex is not particularly limited. However, for example, an organic polymer having a carboxyl group may be provided with ferrous hydroxide or the like, and an organic polymer having a carboxyl group may be combined with hydrogen hydroxide. Iron and other kneaded products, etc. In addition, although the shape of such a substance-removable composite is not particularly limited, it may be, for example, fibrous or particulate. In addition, the term "carboxyl" in the present invention is not only a functional group represented by -COOH, but is used as a term that also includes a salt formed by the functional group and a cation; depending on needs, the former is also used as The acid type carboxyl group is expressed, and the latter is expressed as a basic carboxyl group.

形成本發明之物質除去性複合體的有機聚合物係具有羧基,此種的有機聚合物之羧基量宜是0.3~12.0 mmol/g;較佳者為1.0~9.0 mmol/g;更佳者為2.0~6.5 mmol/g。在本文中,所謂羧基量為一種以後述方法所測定而得;表示在利用酸將各種鹼型羧基轉換成酸型之際的平均1g的酸型羧基之量。在此種有機聚合物的羧基量為小於0.3 mmol/g的情況,後述的機制制約的氫氧化亞鐵等之擔持量將會顯著地變少,因而會不具有足夠的物質除去性之虞,以致不佳。又,當此種的羧基量超過12.0 mmol/g時,有機聚合物的耐久性就會顯著降低,以致將會有不能夠保持形狀的可能性。The organic polymer forming the substance-removable complex of the present invention has carboxyl groups, and the amount of carboxyl groups of this organic polymer is preferably 0.3-12.0 mmol/g; preferably 1.0-9.0 mmol/g; more preferably 2.0~6.5 mmol/g. In this context, the amount of carboxyl groups is measured by a method described later; it means the amount of acid carboxyl groups of 1 g on average when various basic carboxyl groups are converted into acidic forms with acid. When the amount of carboxyl groups of this organic polymer is less than 0.3 mmol/g, the supporting amount of ferrous hydroxide, etc., which is restricted by the mechanism described later, will be significantly reduced, which may not have sufficient substance removal properties. , So bad. In addition, when the amount of such carboxyl groups exceeds 12.0 mmol/g, the durability of the organic polymer is significantly reduced, so that there is a possibility that the shape cannot be maintained.

在將氫氧化亞鐵等提供給具有羧基的有機聚合物的情況,較佳者為事先將羧基的鹼型置換成具有鹼性的金屬鹼型、或銨鹼型,藉由使它與酸性的鐵(Ⅲ)鹽起反應之中和反應,以各種鹼型羧基做為反應場而將氫氧化亞鐵等擔持於有機聚合物表面。所使用的鐵(Ⅲ)鹽之種類、鹼型羧基的種類,雖然是沒有特別限定;然而,例如,可以使用硝酸亞鐵來做為鐵(Ⅲ)鹽,以有機聚合物所保有的鹼型羧基來做為鈉型羧基時,可推斷是因以下所示的化1之反應而在有機聚合物表面生成氫氧化亞鐵。 <化1>

Figure 02_image001
又,關於氧化亞鐵,在製造之際的加熱過程(乾燥等)中,可推斷是因為引起脱水反應而生成氫氧化亞鐵。In the case of supplying ferrous hydroxide or the like to an organic polymer having a carboxyl group, it is preferable to replace the base type of the carboxyl group with a basic metal base type or an ammonium base type in advance, by making it and acidic The iron (Ⅲ) salt reacts and neutralizes, and uses various basic carboxyl groups as the reaction field to support ferrous hydroxide on the surface of the organic polymer. The type of iron (Ⅲ) salt and the type of basic carboxyl group used are not particularly limited; however, for example, ferrous nitrate can be used as the iron (Ⅲ) salt, and the basic type of organic polymer When the carboxyl group is used as the sodium-type carboxyl group, it can be inferred that ferrous hydroxide is formed on the surface of the organic polymer due to the reaction of Chem1 shown below. <化1>
Figure 02_image001
In addition, with regard to ferrous oxide, in the heating process (drying, etc.) during the production, it can be inferred that the dehydration reaction is caused to produce ferrous hydroxide.

本發明所採用的具有羧基之有機聚合物,舉例來說,可以是例如羊毛或絹等之動物性纖維、具有羧基的聚酯、聚醯胺、乙烯基系聚合物等之有機聚合物。The organic polymer having a carboxyl group used in the present invention may be, for example, an organic polymer such as an animal fiber such as wool or silk, a polyester having a carboxyl group, a polyamide, a vinyl polymer, and the like.

又,本發明的物質除去性複合體中之鐵含量宜是0.01~5.0重量%,更佳者是0.1~3.0重量%。在鐵含量為小於0.01重量%的情況,複合體所具有的硫系氣體除臭性能會顯著降低的可能性,因而不佳。另一方面,在高於5.0重量%的情況下,由於可以想像氫氧化亞鐵等從複合體表面脱落的可能性會提高,加工性之惡化等,因而不佳。In addition, the iron content in the material-removable composite of the present invention is preferably 0.01 to 5.0% by weight, more preferably 0.1 to 3.0% by weight. In the case where the iron content is less than 0.01% by weight, the sulfur-based gas deodorizing performance of the composite body may be significantly reduced, which is not preferable. On the other hand, if it exceeds 5.0% by weight, it is conceivable that the possibility of ferrous hydroxide and the like falling off from the surface of the composite will increase, and the workability will deteriorate.

又,本發明的物質除去性複合體之氫氧化亞鐵等較佳為局部存在於表面上。更具體而言,較佳者是鐵之表面存在比為10以上,更佳為30以上。在本文中,所謂鐵之表面存在比係指將複合體表面之鐵存在率除以複合體剖面的長徑之中心點的鐵存在率所得到的値,彼等是根據後述的方法來測定的。在鐵的表面存在比為小於10的情況下,氫氧化亞鐵等在複合體內部將會存在有相當的量;然而,此種的複合體內部之氫氧化亞鐵等與硫系氣體間之接觸確率將會顯著降低,結果恐怕就會有硫系氣體除臭性能降低之虞,因而不佳。In addition, it is preferable that the ferrous hydroxide and the like of the substance-removable composite of the present invention are locally present on the surface. More specifically, it is preferable that the surface abundance ratio of iron is 10 or more, and more preferably 30 or more. In this article, the so-called iron surface abundance ratio refers to the value obtained by dividing the iron abundance rate on the surface of the composite by the iron abundance rate at the center point of the long axis of the composite cross-section, and they are measured according to the method described later . When the surface ratio of iron is less than 10, there will be a considerable amount of ferrous hydroxide in the composite; The contact confirmation rate will be significantly reduced, and as a result, the sulfur-based gas deodorizing performance may be reduced, which is not good.

使本發明之物質除去性複合體的鐵之表面存在比成為10以上的方法,舉例來說,例如,可以採用在表層部局部存在有羧基之物來做為有機聚合物,並使它與鐵(Ⅲ)鹽起反應的方法。例如,在本發明之有機聚合物為纖維狀的情況下,可以是採用由具有羧基的聚合物構成的表層部、與由丙烯腈系聚合物構成的中心部所形成之具有芯鞘構造之物。藉由具有此種的芯鞘構造,以局部存在於聚合物表面的羧基做為反應場,使得鐵(Ⅲ)鹽起反應,因而氫氧化亞鐵等就能夠局部存在於聚合物表面上。又,此種的構造,如後述所示,以丙烯酸系纖維等做為起始原料,同時實施以肼系化合物進行交聯處理、以鹼金屬類進行水解處理等之方法所製造而得。The method of making the surface abundance ratio of iron of the substance-removable composite of the present invention 10 or more. For example, it is possible to use a substance with a carboxyl group locally present in the surface layer as an organic polymer, and combine it with iron (Ⅲ) The method of salt reaction. For example, when the organic polymer of the present invention is fibrous, it may be a core-sheath structure formed of a surface layer portion composed of a polymer having a carboxyl group and a center portion composed of an acrylonitrile-based polymer. . By having such a core-sheath structure, the carboxyl groups locally present on the polymer surface are used as the reaction field to cause the iron (III) salt to react, so that ferrous hydroxide and the like can locally exist on the polymer surface. In addition, such a structure is produced by using acrylic fibers as a starting material as a starting material and simultaneously performing methods such as cross-linking treatment with hydrazine-based compounds and hydrolysis treatment with alkali metals as described later.

本發明之物質除去性複合體較佳為具有0.1~6.0 ml/g的硫化氫除臭量;更佳者為0.8~4.0 ml/g。在硫化氫除臭量為小於0.1 ml/g的情況下,不具有足夠的性能,不實用的可能性高。又,較佳為硫化氫除臭量不超過6.0 ml/g。當氫氧化亞鐵等之含量變多時,雖然有可能會進一步增加硫化氫除臭量;然而如上述所示則會有氫氧化亞鐵等變成容易脱落之虞。The substance removal complex of the present invention preferably has a hydrogen sulfide deodorizing amount of 0.1 to 6.0 ml/g; more preferably, it is 0.8 to 4.0 ml/g. When the amount of hydrogen sulfide deodorizing is less than 0.1 ml/g, it does not have sufficient performance and is highly likely to be impractical. Furthermore, it is preferable that the amount of hydrogen sulfide deodorization does not exceed 6.0 ml/g. When the content of ferrous hydroxide and the like increases, although the amount of hydrogen sulfide deodorization may be further increased; however, as shown above, the ferrous hydroxide and the like may easily fall off.

在本發明之物質除去性複合體的形狀為纖維狀的情況下,較佳者是纖度為1.0~10.0 dtex,更佳者是1.5~5 dtex。在纖度為小於1.0 dtex的情況下,則纖維物性會有顯著惡化的可能性,因而不佳。另外,在纖度為大於10.0 dtex的情況下,則會有物質除去性複合體之比表面積變小、硫系氣體除臭速度顯著降低的可能性;因而不佳。When the shape of the material-removable composite of the present invention is fibrous, the fineness is preferably 1.0 to 10.0 dtex, and more preferably 1.5 to 5 dtex. In the case where the fineness is less than 1.0 dtex, the fiber physical properties may be significantly deteriorated, which is not good. In addition, when the fineness is greater than 10.0 dtex, the specific surface area of the substance-removable composite may become smaller and the sulfur-based gas deodorization rate may be significantly reduced; therefore, it is not preferable.

又,本發明之使用物質除去性複合體的纖維構造物並沒有特別限定,舉例來說,可以是例如不織布、紗、編物、織物、紙等。例如,不織布的製法有:將本發明的纖維狀之物質除去性複合體與其他的纖維形成混綿,使它刷毛機(card machine)等之裝置複數次、使它通過針剌機(needle punch machine)、軋延機(calendar machine)等之方法。又,若是在本發明之粒子狀的物質除去性複合體的情況下,則有:在事先藉由以任意的纖維所製作的不織布中含浸分散有此種的物質除去性複合體之水溶液、使之乾燥等之方法。In addition, the fiber structure of the substance-removable composite of the present invention is not particularly limited, and may be, for example, non-woven fabric, yarn, knitted fabric, woven fabric, paper, etc., for example. For example, non-woven fabrics are made by mixing the fibrous material-removable composite of the present invention with other fibers, making it a card machine and other devices several times, and passing it through a needle punch machine (needle punch machine). ), calendar machine, etc. In addition, in the case of the particulate matter-removable composite of the present invention, it is possible to impregnate and disperse an aqueous solution of such a material-removable composite into a non-woven fabric made in advance by using arbitrary fibers to make The method of drying and so on.

上述的纖維構造物中所使用的物質除去性複合體的比例較佳為0.1~100重量%;更佳為1~80重量%。在物質除去性複合體的比例為小於0.1重量%的情況下,則有時本發明的物質除去性複合體的機能會有不能夠充發揮的情況,所以不佳。The ratio of the substance-removable composite used in the above-mentioned fiber structure is preferably 0.1 to 100% by weight; more preferably 1 to 80% by weight. When the ratio of the substance-removable complex is less than 0.1% by weight, the function of the substance-removable complex of the present invention may not be able to perform fully, which is not preferable.

在上述的纖維構造物中可併用的其他素材,雖然沒有特別限制,然而,舉例來說,可以是例如天然纖維、有機纖維、半合成纖維、合成纖維。具體的例子,舉例來說,可以是例如綿、麻、絹、羊毛、尼龍、嫘縈、聚酯、丙烯酸系纖維、活性碳纖維、熱融合纖維等。Other materials that can be used in combination in the above-mentioned fiber structure are not particularly limited. However, for example, natural fibers, organic fibers, semi-synthetic fibers, and synthetic fibers may be used. Specific examples include, for example, cotton, linen, silk, wool, nylon, rayon, polyester, acrylic fiber, activated carbon fiber, thermal fusion fiber, and the like.

含有本發明的物質除去性複合體的樹脂成型物並沒有特別限定;舉例來說,可以是例如纖維、薄膜合成皮革、人工皮革、薄片等。此等之樹脂成型物所使用的本發明之物質除去性複合體的比例較佳為0.1~50重量%,更佳為1~30重量%。在本發明之物質除去性複合體的比例為小於0.1重量%的情況,與上述的纖維構造物同樣地,由於會有不能夠充分發揮本發明之物質除去性複合體的機能之可能性,因而不佳。又,在超過50重量%的情況,由於成型物的耐久性會有顯著惡化之虞,因而不佳。The resin molded article containing the substance-removable composite of the present invention is not particularly limited; for example, it may be, for example, fiber, film synthetic leather, artificial leather, sheet, and the like. The ratio of the substance-removable composite of the present invention used in these resin molded articles is preferably 0.1 to 50% by weight, more preferably 1 to 30% by weight. When the ratio of the material-removable composite of the present invention is less than 0.1% by weight, similar to the above-mentioned fiber structure, there is a possibility that the function of the material-removable composite of the present invention may not be fully exerted. Bad. In addition, when it exceeds 50% by weight, the durability of the molded product may be significantly deteriorated, which is not preferable.

上述之樹脂成型物的製法,例如,在樹脂成型物為纖維的情況下,它可以是在丙烯腈系聚合物已溶解於硫氰酸鈉水溶液而成的紡紗原液等之中混合本發明的粒子狀之物質除去性複合體,利用通常方法的紡紗法而加工成纖維形態等之方法。The method for preparing the above-mentioned resin molded article, for example, in the case where the resin molded article is a fiber, it may be mixed with a spinning stock solution prepared by dissolving an acrylonitrile-based polymer in an aqueous solution of sodium thiocyanate, etc. of the present invention The particle-like substance-removing composite is processed into a fiber form by the usual spinning method.

含有已使用本發明之物質除去性複合體而成的纖維構造物或樹脂成型物之過濾器,雖然並沒有特別限定;然而,它可以是例如藉由使含有物質除去性複合體的纖維與熱融合纖維通過刷毛機等來進行混綿,更進一步地一邊使之通過軋延機等來調整成適當的密度一邊實施融合來成形等之方法。A filter containing a fiber structure or a resin molded product formed by using the substance-removable composite body of the present invention is not particularly limited; however, it may be, for example, made of fibers and heat containing the substance-removable composite body The fused fiber is blended with a brush or the like, and further, it is fused to form a method while adjusting it to an appropriate density by a rolling mill or the like.

以下,針對上述本發明的物質除去性複合體之製造方法加以敘述。首先,對於具有羧基的有機聚合物之製造方法,針對使用丙烯酸系纖維、肼系化合物、以及鹼金屬氫氧化物的情況進行説明。所採用的丙烯酸系纖維,可以是一種藉由含有丙烯腈40重量%以上、較佳為含有50重量%以上的丙烯腈系聚合物所形成的纖維。除丙烯腈以外所使用的單量體,雖然沒有特別限定;然而,舉例來說,可以是例如(甲基)丙烯酸系酸甲基、(甲基)丙烯酸系酸乙酯、乙酸乙烯酯、(甲基)丙烯酸系酸等。此種之丙烯酸系纖維的製造手段並沒有限定,可以適當使用公知的手段。又,對於丙烯酸系纖維的形態而言,可以是短纖維、長纖維、紗、編織物、不織布等之中的任何形態,也可以是製造工程半成品、廢纖維等。Hereinafter, the manufacturing method of the above-mentioned substance-removable composite of the present invention will be described. First, the method for producing an organic polymer having a carboxyl group will be described in the case of using acrylic fibers, hydrazine-based compounds, and alkali metal hydroxides. The acrylic fiber used may be a fiber formed by containing 40% by weight or more of acrylonitrile, and preferably containing 50% by weight or more of an acrylonitrile polymer. The monomer used in addition to acrylonitrile is not particularly limited; however, for example, it may be (meth)acrylic acid methyl, (meth)acrylic acid ethyl, vinyl acetate, ( Meth) acrylic acid, etc. The production method of such acrylic fiber is not limited, and a known method can be suitably used. In addition, the form of acrylic fiber may be any form among short fibers, long fibers, yarns, knitted fabrics, non-woven fabrics, etc., and may also be semi-finished products of manufacturing processes, waste fibers, and the like.

又,上述丙烯酸系纖維的纖度,較佳為最終得到的物質除去性複合體的纖度成為1.0~10.0 dtex這樣的纖度;在通常的情況下,較佳者為1.5~7.0 dtex。由於因為後述的交聯處理、水解處理以致纖度有變大的傾向,所以有需要一種比物質除去性複合體之目標纖度還更細纖度的丙烯酸系纖維。In addition, the fineness of the acrylic fiber is preferably such that the fineness of the material-removable composite finally obtained is 1.0 to 10.0 dtex; in normal cases, it is preferably 1.5 to 7.0 dtex. Since the fineness tends to increase due to the crosslinking treatment and the hydrolysis treatment described later, there is a need for an acrylic fiber having a finer fineness than the target fineness of the substance-removable composite.

為了提高耐水性,則此種丙烯酸系纖維乃藉由肼系化合物等而導入交聯構造。肼系化合物,例如,水合肼(hydrazine hydrate)、硫酸肼、鹽酸肼、碳酸肼等。以肼系化合物進行交聯處理的條件,在工業上較佳為利用在肼系化合物濃度5~30重量%的水溶液中,於溫度50~120℃處理1~8小時的手段。In order to improve water resistance, such acrylic fibers have a cross-linked structure introduced by a hydrazine-based compound or the like. Hydrazine compounds, for example, hydrazine hydrate, hydrazine sulfate, hydrazine hydrochloride, hydrazine carbonate, and the like. As the conditions for the cross-linking treatment with the hydrazine compound, it is industrially preferable to use a means of treatment in an aqueous solution with a hydrazine compound concentration of 5 to 30% by weight at a temperature of 50 to 120°C for 1 to 8 hours.

實施此種交聯處理的纖維,也可以在充分除去該處理所殘留的藥劑之後,再實施酸處理。此處所使用的酸沒有特別限定,舉例來說,可以是例如硝酸、硫酸、鹽酸等之無機酸、或有機酸等。該酸處理的條件,雖然是沒有特別限定;然而,舉例來說,可以是例如將纖維浸漬在酸濃度為3~20重量%,較佳為7~15重量%的水溶液中,於溫度50~120℃浸漬0.5~10小時的例子。The fiber subjected to such a crosslinking treatment may be subjected to an acid treatment after the agent remaining in the treatment is sufficiently removed. The acid used here is not particularly limited. For example, it may be an inorganic acid such as nitric acid, sulfuric acid, and hydrochloric acid, or an organic acid. Although the conditions of the acid treatment are not particularly limited; however, for example, the fiber may be immersed in an aqueous solution with an acid concentration of 3-20% by weight, preferably 7-15% by weight, at a temperature of 50- An example of immersion at 120°C for 0.5 to 10 hours.

如上述地實施交聯處理的纖維、或更進一步實施酸處理的纖維為接著實施水解處理。藉由該處理,在交聯處理時,未反應而殘存的腈基等被水解而生成羧基。此種水解處理的手段,舉例來說,可以是例如鹼金屬氫氧化物、鹼金屬碳酸鹽、氨等之鹼基性水溶液;或者是浸漬的狀態下,對於在硝酸、硫酸、鹽酸等的水溶液中實施交聯處理過的纖維進行加熱處理的手段。具體的處理條件,可以是參酌目標的羧基之量等而適當地設置處理藥劑的濃度、反應溫度、反應小時等之各個條件,然而,工業上較佳為0.5~10重量%、更佳為1~5重量%之處理藥劑水溶液中,於溫度50~120℃處理1~10小時的手段,對於纖維物性也是較佳的。The fibers subjected to the crosslinking treatment as described above, or the fibers further subjected to the acid treatment, are subsequently subjected to the hydrolysis treatment. By this treatment, during the crosslinking treatment, unreacted and remaining nitrile groups and the like are hydrolyzed to generate carboxyl groups. The means of such hydrolysis treatment, for example, may be basic aqueous solutions such as alkali metal hydroxides, alkali metal carbonates, ammonia, etc.; In the implementation of cross-linking treatment of the fiber heat treatment means. The specific processing conditions can be appropriately set in consideration of the amount of the target carboxyl group, etc., and various conditions such as the concentration of the treatment agent, the reaction temperature, and the reaction time are appropriately set. However, industrially, it is preferably 0.5-10% by weight, more preferably 1 The method of treating at a temperature of 50 to 120°C for 1 to 10 hours in an aqueous solution of ~5% by weight of the treatment agent is also preferable for the physical properties of the fiber.

在將有機聚合物形成芯鞘構造的情況,可以是同時進行上述的水解處理與交聯處理,藉由利用適當的條件來進行處理,來構築一種含有羧基的表層(鞘)部及丙烯腈系聚合物的芯部所形成之芯鞘構造。處理條件,雖然是沒有特別限定,然而,舉例來說,可以是例如在肼系化合物濃度為0.3~3.0重量%、鹼金屬氫氧化物、或鹼金屬碳酸鹽濃度為0.5~5.0重量%的混合水溶液中,於溫度80~120℃浸漬纖維歷0.5~8小時的例子。在同時進行交聯處理、水解處理之際,肼系化合物濃度變少,為了更進一步比個別進行藥劑的消耗率的情況還多,較佳者為使藥劑殘留量變少。When the organic polymer is formed into a core-sheath structure, the above-mentioned hydrolysis treatment and cross-linking treatment can be carried out at the same time, and a surface layer (sheath) containing a carboxyl group and an acrylonitrile-based part can be constructed by processing under appropriate conditions. The core sheath structure formed by the core of the polymer. Although the treatment conditions are not particularly limited, for example, it may be a mixture in which the concentration of the hydrazine compound is 0.3 to 3.0% by weight and the concentration of alkali metal hydroxide or alkali metal carbonate is 0.5 to 5.0% by weight. An example of immersing fibers in an aqueous solution at a temperature of 80 to 120°C for 0.5 to 8 hours. When the crosslinking treatment and the hydrolysis treatment are carried out at the same time, the concentration of the hydrazine-based compound becomes smaller. In order to further increase the consumption rate of the medicine compared with the case where the medicine is individually carried out, it is preferable to reduce the residual quantity of the medicine.

在進行此種處理以後,可以再視需要而以硝酸、硫酸等之酸性溶液或金屬鹽水溶液等之處理等,來調節羧基之鹼型的種類或量。鹼型的種類,較佳者是從由鈉、鎂、鈣、鉀及銨形成的群組中之至少一種。又,在那時之鹼型羧基量較佳為0.1 mmol/g以上。此種任意的鹼型羧基完全不存在的情況,在如後述的鐵(Ⅲ)鹽之間不進行中和反應,恐怕會有不能夠擔持氫氧化亞鐵等之恐。After performing such a treatment, the type or amount of the alkali type of the carboxyl group can be adjusted by treatment with an acidic solution such as nitric acid, sulfuric acid, etc., or an aqueous metal salt solution, etc., as necessary. The type of the base type is preferably at least one of the group consisting of sodium, magnesium, calcium, potassium, and ammonium. In addition, the amount of basic carboxyl groups at that time is preferably 0.1 mmol/g or more. If such an arbitrary basic carboxyl group does not exist at all, the neutralization reaction does not proceed between the iron (III) salts described later, and there is a fear that it will not be able to support ferrous hydroxide or the like.

另外,使氫氧化亞鐵等擔持於如上述作法所得到的有機聚合物。在擔持氫氧化亞鐵等之際使用的鐵(Ⅲ)鹽並沒有特別限定;舉例來說,可以是例如硝酸亞鐵、硫酸亞鐵、鹽化亞鐵、溴化亞鐵等。提供鐵(Ⅲ)鹽的量,較佳者為使用有機聚合物所保有的鹼型羧基量之50~100%的莫耳量。在將鐵(Ⅲ)鹽提供給有機聚合物之際,藉由在已調節成任意濃度的鐵(Ⅲ)鹽水溶液中浸漬有機聚合物,因如上述之類的反應,在有機聚合物所保有的鹼型羧基附近會發生凝集,並生成氫氧化亞鐵等。In addition, the organic polymer obtained by the above-mentioned method is supported by ferrous hydroxide or the like. The iron (III) salt used when supporting ferrous hydroxide or the like is not particularly limited; for example, it may be, for example, ferrous nitrate, ferrous sulfate, ferrous salt, ferrous bromide, and the like. The amount of iron (III) salt provided is preferably a molar amount of 50-100% of the amount of basic carboxyl groups retained by the organic polymer. When the iron (Ⅲ) salt is supplied to the organic polymer, by immersing the organic polymer in an iron (Ⅲ) salt aqueous solution adjusted to an arbitrary concentration, the organic polymer is retained in the organic polymer due to the above-mentioned reaction Agglomeration occurs near the basic carboxyl group of the product, and ferrous hydroxide is formed.

以如上述作法所得到的丙烯酸系系纖維做為起始原料而形成在纖維表面擔持有氫氧化亞鐵等的複合體當然適合使用來做為本發明所採用之物質除去性複合體。 <實施例>It is of course suitable to use the acrylic fiber obtained as described above as a starting material to form a composite that supports ferrous hydroxide and the like on the surface of the fiber as the substance-removable composite used in the present invention. <Example>

以下,為使容易理解本發明而列舉實施例,然而,彼等終究是例示性,因而本發明之要旨不受彼等之限定。另外,實施例中之「份」及「百分率」,只要未特別說明時,即表示以重量為基準。Hereinafter, examples are listed for easy understanding of the present invention. However, they are exemplary after all, and therefore the gist of the present invention is not limited by them. In addition, the "parts" and "percentages" in the examples indicate that they are based on weight unless otherwise specified.

<羧基量> 稱取已充分乾燥的試料約5g,在其中加入200 ml的1 mol/l鹽酸水溶液,放置30分鐘,以玻璃過濾器過濾,加水進行水洗。接著,將該試料充分乾燥之後,構精稱約1g (W1[g])、加入200ml的水並添加1 mol/l鹽酸水溶液使成為pH2之後,依照常法以0.1 mol/l氫氧化鈉水溶液滴定而求得滴定曲線。由該滴定曲線求出羧基所消耗的氫氧化鈉水溶液消耗量(V1[ml]),以下式算出羧基量。 羧基量[ mmol/g]=0.1×V1/W1<Amount of carboxyl group> Weigh about 5 g of the fully dried sample, add 200 ml of 1 mol/l hydrochloric acid aqueous solution to it, leave it for 30 minutes, filter with a glass filter, and wash with water. Then, after the sample is fully dried, weigh approximately 1g (W1[g]), add 200ml of water and add 1 mol/l hydrochloric acid aqueous solution to make pH2, and then use 0.1 mol/l sodium hydroxide aqueous solution according to the usual method. The titration curve is obtained by titration. From this titration curve, the amount of sodium hydroxide aqueous solution consumed by the carboxyl group (V1 [ml]) was calculated, and the amount of carboxyl group was calculated by the following formula. The amount of carboxyl group [mmol/g] = 0.1×V1/W1

<鹼型羧基量> 精稱已充分乾燥的試料約1g(W2[g])、加入200 ml的水並添加1 mol/l鹽酸水溶液,使成為pH2之後,再依照常法以0.1 mol/l氫氧化鈉水溶液進行滴定而求出滴定曲線。由該滴定曲線求出羧基所消耗的氫氧化鈉水溶液消費量(V2[ml]),以下式算出鹼型羧基量。 鹼型羧基量[ mmol/g]=羧基量[ mmol/g]-0.1×V2/W2<Amount of basic carboxyl group> Accurately weigh about 1g (W2[g]) of the fully dried sample, add 200 ml of water and add 1 mol/l hydrochloric acid aqueous solution to make the pH 2 and then titrate with 0.1 mol/l sodium hydroxide aqueous solution according to the usual method And find the titration curve. From this titration curve, the consumption of sodium hydroxide aqueous solution (V2 [ml]) consumed by the carboxyl group was calculated, and the amount of the basic carboxyl group was calculated by the following formula. Amount of basic carboxyl group [mmol/g]=Amount of carboxyl group [mmol/g]-0.1×V2/W2

<纖度> 依照JIS L 1015:2010 8.5來測定纖度。<Fineness> The fineness is measured in accordance with JIS "L" 1015: 2010" 8.5.

<鐵含量> 使用已充分乾燥的試料,藉由火焰原子吸光分析裝置來測定鐵含量,計算出相對於試料重量的比例。<Iron content> Using a sample that has been sufficiently dried, the iron content is measured by a flame atomic absorption analyzer, and the ratio to the weight of the sample is calculated.

<硫化氫除臭量> 精稱評價試樣約20mg(W3[g])將它加入3L Tedler(註冊商標)袋中並加以熱封。接著,加入20℃相對溼度65%的空氣及硫化氫氣體以使硫化氫氣體濃度成為165體積ppm、氣體總量成為2L,在20℃下靜置。然後,利用偵測管((株)氣體科技公司製)測定經過24小時以後之Tedler(註冊商標)袋內的硫化氫氣體濃度(C3[ppm]),再以下式計算硫化氫除臭量。 硫化氫除臭量[ ml/g]=2000×(165-C3)×10-6/W3<Deodorization amount of hydrogen sulfide> Accurately weigh about 20 mg (W3[g]) of the evaluation sample, add it to a 3L Tedler (registered trademark) bag and heat seal it. Next, air and hydrogen sulfide gas with a relative humidity of 65% at 20°C were added so that the hydrogen sulfide gas concentration became 165 ppm by volume and the total amount of gas was 2 L, and it was allowed to stand at 20°C. Then, measure the hydrogen sulfide gas concentration (C3 [ppm]) in the Tedler (registered trademark) bag after 24 hours using a detection tube (manufactured by Gas Technology Co., Ltd.), and calculate the amount of hydrogen sulfide deodorized by the following formula. The amount of hydrogen sulfide deodorization [ml/g]=2000×(165-C3)×10-6/W3

<鐵之表面存在比> 準備纖維狀的試料,藉由能量分散型X線分光器(EDS)測定在纖維表面之任意3個位置點的鐵元素之存在率(相對於含有其他元素之特性X線強度合計值的鐵元素之特性X線強度的比例),將其平均値記錄為A[%]。又,將複數根前記纖維狀之試料綁成一束,準備經在相對於纖維軸方向垂直切割而露出纖維剖面的試料,對於任意3個纖維剖面,利用EDS測定長徑的中心點之鐵元素的存在率,並將其平均値記錄為B[%]。將所得到的各數値,利用下式而計算出鐵之表面存在比。 鐵之表面存在比=B/A<Ratio of surface existence of iron> Prepare a fibrous sample, and measure the presence rate of iron at any three points on the fiber surface by an energy dispersive X-ray spectrometer (EDS) The characteristic X-ray intensity ratio), and record its average value as A[%]. In addition, a plurality of fibrous samples described above were tied into a bundle, and the samples were prepared by cutting perpendicularly with respect to the fiber axis direction to expose the fiber section. For any three fiber sections, the iron element at the center point of the major axis was measured by EDS. Existence rate, and record its average value as B [%]. Use the following formula to calculate the surface abundance ratio of iron using the obtained values. The surface existence ratio of iron = B/A

<實施例1> 將由丙烯腈90%及丙烯酸系酸甲基10%構成的丙烯腈系聚合物10部溶解於48%羅丹蘇打水溶液90份中所形成的紡紗原液,依照常法進行紡紗、拉伸、乾燥而得到丙烯酸系纖維 a。對於該丙烯酸系纖維,在0.5%水合肼、1.5%氫氧化鈉溶液中進行110℃×3小時的交聯水解處理、水洗;而使得在表層部產生鈉鹼型羧基的芯鞘構造的有機聚合物A。針對此種有機聚合物A,在1.3%的硝酸亞鐵水溶液中進行常溫×2小時處理、水洗;在80℃的乾燥機中乾燥3小時而得到物質除去性複合體。將所得到的物質除去性複合體的評價結果表示於表1中。<Example 1> Spinning stock solution formed by dissolving 10 parts of acrylonitrile polymer composed of 90% acrylonitrile and 10% acrylic acid methyl in 90 parts of a 48% rhodan soda aqueous solution, spinning, drawing, and drying according to conventional methods And acrylic fiber a is obtained. For this acrylic fiber, 110°C×3 hours of cross-linking hydrolysis treatment and water washing were carried out in 0.5% hydrazine hydrate and 1.5% sodium hydroxide solution; the organic polymerization of the core-sheath structure of sodium alkali type carboxyl groups was generated on the surface.物A. The organic polymer A was treated in a 1.3% ferrous nitrate aqueous solution at room temperature×2 hours and washed with water; dried in a dryer at 80° C. for 3 hours to obtain a substance-removable composite. Table 1 shows the evaluation results of the obtained substance-removable composite.

<實施例2> 對於在實施例1中所得到的有機聚合物A,以4%硝酸水溶液進行常溫×1小時處理、水洗;然後,以5%氨水進行常溫×3小時處理、水洗,而得到在表層部生成有銨鹼型羧基之芯鞘構造的有機聚合物B。針對此種有機聚合物B,在1.3%的硝酸亞鐵水溶液中,進行常溫×2小時處理、水洗,在80℃的乾燥機中乾燥3小時乾燥而得到物質除去性複合體。將所得到的物質除去性複合體的評價結果表示於表1中。<Example 2> The organic polymer A obtained in Example 1 was treated with 4% nitric acid aqueous solution at room temperature×1 hour and washed with water; then, treated with 5% ammonia water at room temperature×3 hours and washed with water to obtain Organic polymer B with core-sheath structure of ammonium base carboxyl group. This organic polymer B was treated in a 1.3% ferrous nitrate aqueous solution at room temperature×2 hours, washed with water, and dried in a dryer at 80°C for 3 hours to obtain a substance-removable composite. Table 1 shows the evaluation results of the obtained substance-removable composite.

<實施例3> 除了使用1.1%的硫酸亞鐵水溶液來取代在實施例1中之1.3%的硝酸亞鐵水溶液以外,同樣地,將所得到的物質除去性複合體的評價結果表示於表1中。<Example 3> Except that a 1.1% ferrous sulfate aqueous solution was used instead of the 1.3% ferrous nitrate aqueous solution in Example 1, similarly, the evaluation results of the obtained substance-removable composite are shown in Table 1.

<實施例4> 除了使用0.9%鹽化亞鐵水溶液來取代在實施例1中之1.3%的硝酸亞鐵水溶液以外,同樣地,將所得到的物質除去性複合體的評價結果表示於表1中。<Example 4> In the same manner, the evaluation results of the obtained substance-removable composite are shown in Table 1, except that a 0.9% ferrous salt aqueous solution was used instead of the 1.3% ferrous nitrate aqueous solution in Example 1.

<實施例5> 對於具有羧基之粒子狀的弱酸性陽離子交換樹脂(道.化學公司製:DOWXMAC-3、粒徑0.3~1.2mm),在1.3%的硝酸亞鐵水溶液中進行常溫×2小時處理、水洗,在80℃的乾燥機中乾燥3小時乾燥而得到物質除去性複合體。將所得到的物質除去性複合體的評價結果表示於表1中。<Example 5> For the weakly acidic cation exchange resin in the form of particles with carboxyl groups (Dow. Chemical Company: DOWXMAC-3, particle size 0.3~1.2mm), it is treated in a 1.3% ferrous nitrate aqueous solution at room temperature for 2 hours and washed with water It was dried in a dryer at 80°C for 3 hours to obtain a substance-removable composite. Table 1 shows the evaluation results of the obtained substance-removable composite.

<比較例1> 對於在實施例1得到的丙烯酸系纖維a,在1.3%的硝酸亞鐵水溶液中進行常溫×2小時處理、水洗,在80℃的乾燥機中乾燥3小時;針對所得到的纖維,將評價結果表示於表1中。<Comparative example 1> The acrylic fiber a obtained in Example 1 was treated in a 1.3% ferrous nitrate aqueous solution at room temperature×2 hours, washed with water, and dried in a dryer at 80°C for 3 hours; the obtained fiber was evaluated. Shown in Table 1.

<比較例2> 針對在實施例1得到的有機聚合物A,將評價結果表示於表1中。<Comparative example 2> For the organic polymer A obtained in Example 1, the evaluation results are shown in Table 1.

<比較例3> 針對在實施例2得到的有機聚合物B,將評價結果表示於表1中。<Comparative example 3> For the organic polymer B obtained in Example 2, the evaluation results are shown in Table 1.

<比較例4> 除了使用1.0%硝酸第一鐵水溶液來取代實施例1中之1.3%的硝酸亞鐵水溶液以外,同樣地,將所得到的纖維的評價結果表示於表1中。<Comparative Example 4> Except for using the 1.0% first iron nitrate aqueous solution instead of the 1.3% ferrous nitrate aqueous solution in Example 1, similarly, the evaluation results of the obtained fibers are shown in Table 1.

<表1> 形狀 有機聚合物的羧基量 有機聚合物的鹼型羧基量 纖度 硫化氫 除臭量 鐵含量 鐵的表面存在比 mmo/g  mmol/g  dtex  ml/g % 實施例1 纖維 3.3 2.9 5.8 3.8 0.8 63 實施例2 纖維 3.3 2.9 5.8 3.7 0.8 58 實施例3 纖維 3.3 2.9 5.8 3.7 0.8 60 實施例4 纖維 3.3 2.9 5.8 3.7 0.8 60 實施例5 粒子 5.8 4.7 0.7 0.9 比較例1 纖維 0.1 0 3.3 0 小於偵測極限 比較例2 纖維 3.3 2.9 6.2 0 小於偵測極限 比較例3 纖維 3.3 2.9 6.2 0 小於偵測極限 比較例4 纖維 3.3 2.9 5.9 0 7.5 11.5 <Table 1> shape The amount of carboxyl group of organic polymer The amount of basic carboxyl group of organic polymer Fineness Hydrogen sulfide deodorization amount Iron content Iron surface ratio mmo/g mmol/g dtex ml/g % Example 1 fiber 3.3 2.9 5.8 3.8 0.8 63 Example 2 fiber 3.3 2.9 5.8 3.7 0.8 58 Example 3 fiber 3.3 2.9 5.8 3.7 0.8 60 Example 4 fiber 3.3 2.9 5.8 3.7 0.8 60 Example 5 particle 5.8 4.7 0.7 0.9 Comparative example 1 fiber 0.1 0 3.3 0 Less than detection limit Comparative example 2 fiber 3.3 2.9 6.2 0 Less than detection limit Comparative example 3 fiber 3.3 2.9 6.2 0 Less than detection limit Comparative example 4 fiber 3.3 2.9 5.9 0 7.5 11.5

如表1所示,實施例1~4的物質除去性複合體係具有足夠的羧基量、鐵含量;鐵的表面存在比也較高;由於鐵在表面上局部存在化,因而具有足夠的硫化氫除臭性能。另一方面,比較例1由於幾乎沒有羧基量,因此即使進行硝酸亞鐵處理,也不能夠擔持氫氧化亞鐵等,以致不能夠顯示硫化氫除臭性能。另外,在比較例2、3中,雖然對於鐵擔持前的有機聚合物測定了硫化氫除臭量,然而,由於不含氫氧化亞鐵等,也不含有相對於其他的硫化氫除臭之有效成分,因而完全看不到硫化氫除臭量。As shown in Table 1, the material removal composite systems of Examples 1 to 4 have sufficient carboxyl groups and iron content; the surface presence ratio of iron is also high; because iron is locally present on the surface, it has sufficient hydrogen sulfide Deodorizing performance. On the other hand, since Comparative Example 1 has almost no carboxyl group content, even if ferrous nitrate treatment is performed, it cannot support ferrous hydroxide or the like, so that it cannot exhibit hydrogen sulfide deodorizing performance. In addition, in Comparative Examples 2 and 3, although the amount of hydrogen sulfide deodorization was measured for the organic polymer before iron support, since it does not contain ferrous hydroxide, etc., it does not contain other hydrogen sulfide deodorization. It is the active ingredient, so the amount of hydrogen sulfide deodorization is completely invisible.

在實施例5中在具有充分的羧基量的粒子上擔持氫氧化亞鐵等之結果,具有比較高的鐵含量並具有足夠的硫化氫除臭量。但是,由於粒子徑變大而比表面積變小,所以,硫化氫除臭性能係比實施例1~4的還更低。In Example 5, as a result of supporting ferrous hydroxide and the like on particles having a sufficient amount of carboxyl groups, it has a relatively high iron content and a sufficient amount of hydrogen sulfide deodorization. However, since the particle diameter becomes larger and the specific surface area becomes smaller, the hydrogen sulfide deodorizing performance is lower than that of Examples 1-4.

在比較例4中,當在與實施例1同樣的有機聚合物上以硝酸第一鐵來進行鐵擔持時,雖然可以擔持比實施例1~4還更多量的鐵,然而卻完全看不到硫化氫除臭性能。推斷這是因為鐵的離子價數為二價,即使是比較高的pH也還是安定的;因而,在中性條件不會生成氫氧化鐵等,不具有硫化氫除臭性能的羧酸鐵而與有機聚合物複合化所致。In Comparative Example 4, when the first iron nitrate is used to support iron on the same organic polymer as in Example 1, although it can support a larger amount of iron than in Examples 1 to 4, it is completely The deodorizing performance of hydrogen sulfide is not seen. It is inferred that this is because the ion valence of iron is divalent, and it is stable even at a relatively high pH; therefore, iron carboxylate, which does not have hydrogen sulfide deodorizing performance, does not produce iron hydroxide and the like under neutral conditions. Caused by compounding with organic polymers.

Claims (12)

一種物質除去性複合體,其特徵在於:羧基量為在0.3~12.0 mmol/g之範圍的有機聚合物、以及氫氧化亞鐵及/或氧化亞鐵。A substance-removable complex characterized by an organic polymer with a carboxyl group content in the range of 0.3-12.0 mmol/g, and ferrous hydroxide and/or ferrous oxide. 如請求項1所記載之物質除去性複合體,其中鐵含量為在0.01~5.0重量%之範圍。The substance-removable composite described in claim 1, wherein the iron content is in the range of 0.01 to 5.0% by weight. 如請求項1或2所記載之物質除去性複合體,其中硫化氫除臭量為0.1~6.0 ml/g。The substance-removing complex described in claim 1 or 2, wherein the amount of hydrogen sulfide deodorizing is 0.1 to 6.0 ml/g. 如請求項1~3中任一項所記載之物質除去性複合體,其形狀為纖維狀。The substance-removable composite described in any one of claims 1 to 3 has a fibrous shape. 如請求項4所記載之物質除去性複合體,其中纖度為1.0~10.0 dtex。The substance-removable composite as described in claim 4, wherein the fineness is 1.0 to 10.0 dtex. 如請求項4或5所記載之物質除去性複合體,其係具有由表層部及中心部所形成之芯鞘構造:該表層部係由含有羧基之聚合物所構成,該中心部係由丙烯腈系聚合物所構成。The substance-removable composite described in claim 4 or 5, which has a core-sheath structure formed by a surface layer portion and a center portion: the surface layer portion is composed of a carboxyl group-containing polymer, and the center portion is made of propylene Composed of nitrile polymer. 如請求項4至6中任一項所記載之物質除去性複合體,其中表面之鐵存在率除以複合體剖面的長徑之中心點的鐵存在率所得到的値,即鐵的表面存在比為10以上。The substance-removable composite body described in any one of claims 4 to 6, wherein the iron presence rate on the surface is divided by the iron presence rate at the center point of the long axis of the composite body, that is, the iron is present on the surface The ratio is 10 or more. 如請求項1至3中任一項所記載之物質除去性複合體,其形狀為粒子狀。The substance-removable composite described in any one of claims 1 to 3 has a particle shape. 一種物質除去性複合體之製造方法,其特徵在於:包括使羧基量為在0.3~12.0 mmol/g的範圍之有機聚合物、與鐵(Ⅲ)鹽的水溶液起反應的工程。A method for producing a substance-removable complex, which is characterized by including a process of reacting an organic polymer having a carboxyl group content in the range of 0.3-12.0 mmol/g with an aqueous solution of iron (III) salt. 如請求項9所記載之物質除去性複合體之製造方法,其中有機聚合物所具有之羧基的至少一部分是與從鈉、鎂、鈣、鉀及銨構成群組中之至少一種形成鹽類。The method for producing a substance-removable complex as described in claim 9, wherein at least a part of the carboxyl group of the organic polymer forms a salt with at least one of the group consisting of sodium, magnesium, calcium, potassium, and ammonium. 一種纖維構造物或樹脂成型物,其特徵在於:含有如請求項1至8中任一項所記載之物質除去性複合體。A fiber structure or resin molded product characterized by containing the substance-removable composite as described in any one of claims 1 to 8. 一種過濾器,其特徵在於:含有如請求項11所記載之纖維構造物或樹脂成型物。A filter characterized by containing the fiber structure or resin molded product as described in claim 11.
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