TW202028315A - Polyester film and preparation method thereof - Google Patents
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- B32—LAYERED PRODUCTS
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- B32B27/00—Layered products comprising a layer of synthetic resin
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- B32B27/00—Layered products comprising a layer of synthetic resin
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- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
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- B32B37/15—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
- B32B37/153—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state at least one layer is extruded and immediately laminated while in semi-molten state
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- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
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- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
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- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/03—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers with respect to the orientation of features
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
- C08L67/025—Polyesters derived from dicarboxylic acids and dihydroxy compounds containing polyether sequences
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
- C08G63/12—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
- C08G63/16—Dicarboxylic acids and dihydroxy compounds
- C08G63/18—Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
- C08G63/181—Acids containing aromatic rings
- C08G63/183—Terephthalic acids
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/66—Polyesters containing oxygen in the form of ether groups
- C08G63/668—Polyesters containing oxygen in the form of ether groups derived from polycarboxylic acids and polyhydroxy compounds
- C08G63/672—Dicarboxylic acids and dihydroxy compounds
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2367/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
- C08J2367/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2467/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
- C08J2467/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
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Abstract
Description
相關申請的交叉引用Cross references to related applications
本申請要求於2019年1月17日向韓國智慧財產局提交的第2019-0006446號的韓國專利申請案以及於2019年7月4日向韓國智慧財產局提交的第2019-0080466的韓國專利申請案的權益,其公開內容以引用之方式全文併入本文中。本揭露有關於一種聚酯薄膜及其製備方法。This application requires the Korean patent application No. 2019-0006446 filed with the Korean Intellectual Property Office on January 17, 2019, and the Korean patent application No. 2019-0080466 filed with the Korean Intellectual Property Office on July 4, 2019. Rights, the disclosure of which is incorporated into this article by reference in its entirety. This disclosure relates to a polyester film and a preparation method thereof.
作為聚酯樹脂的代表性範例,聚對苯二甲酸乙二酯(polyethylene terephthalate, PET)由於其低價格和優異的機械/化學/電性特性,已被廣泛用作光學膜、電絕緣膜、包裝膜、層壓膜和各種保護膜的材料。然而,PET耐熱性差。因此,透過高溫下的熱定型製程增加耐熱性的方法被用於製備使用PET的薄膜。然而,當如此製備的PET薄膜長時間暴露在高溫下時,存在低聚物沉澱在薄膜表面以結晶的問題,因此薄膜的透明度變差。為了防止這種情況,已經提出了一種增加例如塗佈的單獨製程的方法。然而,仍有製備方法複雜、後處理中發生缺陷以及容易產生污染的問題。通常,為了提高生產率,在大約80℃的高溫下在薄膜上進行例如印刷的成型製程(molding process)。然而,由於PET具有80℃或更低的低玻璃轉移溫度(glass transition temperature),因此當在高溫下進行例如印刷的成型製程時,產生缺陷的機率明顯增加。此外,當PET對用於印刷的溶劑具有低耐化學性時,薄膜的透明度會變差,且可能出現表面缺陷。並且,PET表現出高結晶度,特別是在雙向拉伸中,因此在熱封性上具有缺點。因此,即使在高溫製程中,光學用PET薄膜也需要透過具有低含量的低聚物而具有高透明度。此外,印刷用PET薄膜需要具有高耐熱性和耐化學性,以展現優異的生產率。特別是,對於工業或包裝的應用來說,還需要透過控制結晶度對具有優異黏著度和熱封性的聚酯薄膜進一步研究。As a representative example of polyester resins, polyethylene terephthalate (PET) has been widely used as optical films, electrical insulating films, due to its low price and excellent mechanical/chemical/electrical properties. Packaging film, laminated film and various protective film materials. However, PET has poor heat resistance. Therefore, a method of increasing heat resistance through a heat setting process at high temperature is used to prepare films using PET. However, when the PET film thus prepared is exposed to high temperatures for a long time, there is a problem that oligomers precipitate on the surface of the film to crystallize, and therefore the transparency of the film deteriorates. To prevent this, a method of adding a separate process such as coating has been proposed. However, there are still problems of complicated preparation methods, defects in post-processing and easy pollution. Generally, in order to improve productivity, a molding process such as printing is performed on the film at a high temperature of about 80°C. However, since PET has a low glass transition temperature of 80°C or lower, when a molding process such as printing is performed at a high temperature, the probability of occurrence of defects increases significantly. In addition, when PET has low chemical resistance to solvents used for printing, the transparency of the film may deteriorate and surface defects may occur. In addition, PET exhibits high crystallinity, especially in biaxial stretching, and therefore has disadvantages in heat sealability. Therefore, even in the high temperature process, the PET film for optics needs to have high transparency through low content of oligomers. In addition, the PET film for printing needs to have high heat resistance and chemical resistance in order to exhibit excellent productivity. In particular, for industrial or packaging applications, further research is needed on polyester films with excellent adhesion and heat sealability by controlling crystallinity.
本揭露提供一種具有優異光穿透率以及改善的耐熱性與黏著度的聚酯薄膜。The present disclosure provides a polyester film with excellent light transmittance and improved heat resistance and adhesion.
本揭露也提供上述聚酯薄膜的製備方法。This disclosure also provides a method for preparing the above polyester film.
根據本揭露的一實施例,提供一種聚酯薄膜,其包括一樹脂層,且樹酯層由含有90:10到10:90的重量比例的聚對苯二甲酸乙二酯(polyethylene terephthalate)以及聚酯樹脂(polyester resin)的混合物形成, 其中聚酯樹脂具有重複的衍生自二羧酸(dicarboxylic acid)或其衍生物的酸部分(acid moiety)與衍生自二醇(diol)的二醇部分(diol moiety)的結構,且聚酯樹脂的特徵在於相對於衍生自二醇的二醇部分的總量為100莫耳百分比(mol%)而言,衍生自異山梨醇(isosorbide)的第一二醇部分的含量(a)與衍生自環己烷二甲醇(cyclohexanedimethanol)的第二二醇部分的含量(b)滿足下面公式1。According to an embodiment of the present disclosure, a polyester film is provided, which includes a resin layer, and the resin layer is composed of polyethylene terephthalate in a weight ratio of 90:10 to 10:90, and Polyester resin (polyester resin) mixture is formed, The polyester resin has a repeating structure of an acid moiety derived from dicarboxylic acid or its derivatives and a diol moiety derived from diol, and the polyester resin Is characterized by the content (a) of the first diol part derived from isosorbide and the content (a) of the first diol part derived from isosorbide relative to the total amount of the diol part derived from the diol being 100 mole percent (mol%) The content (b) of the second diol part of cyclohexanedimethanol satisfies the following formula 1.
[公式1][Formula 1]
b≤18莫耳百分比-ab≤18 mole percentage-a
其中,在上述公式中,a為衍生自異山梨醇的第一二醇部分的含量(mol%),相對於衍生自在聚酯樹脂中的二醇的二醇部分的總量為100 mol%,a為4 mol%到18 mol%,且b為衍生自環己烷二甲醇的第二二醇部分的含量。Wherein, in the above formula, a is the content (mol%) of the first diol part derived from isosorbide, which is 100 mol% relative to the total amount of the diol part derived from the diol in the polyester resin, a is 4 mol% to 18 mol%, and b is the content of the second diol moiety derived from cyclohexanedimethanol.
根據本揭露的另一實施例,提供一種上述聚酯薄膜的製備方法。According to another embodiment of the present disclosure, a method for preparing the above polyester film is provided.
本揭露的聚酯薄膜可展現出改善的耐熱性與黏著度,以及具有優異的光穿透率。因此,聚酯薄膜可使用在各種應用中,例如工業膜、食品容器膜、包裝膜、光學膜、絕緣膜、印刷膜和黏著膜。The polyester film of the present disclosure can exhibit improved heat resistance and adhesion, and has excellent light transmittance. Therefore, polyester films can be used in various applications, such as industrial films, food container films, packaging films, optical films, insulating films, printing films, and adhesive films.
根據本揭露特定實施例的聚酯薄膜及其製備方法將描述於下文中。The polyester film and its preparation method according to specific embodiments of the present disclosure will be described below.
此處所使用的術語僅用於描述特定實施例的目的,並不旨在限制本揭露。單數形式也包括複數形式,除非上下文另有明確說明。本揭露的術語「包括」、「包含」等用於指定某些特徵、區域、整數、步驟、操作、元素和/或元件,並且不排除其他某些特徵、區域、整數、步驟、操作、元素和/或元件的存在或添加。The terms used herein are only used for the purpose of describing specific embodiments, and are not intended to limit the present disclosure. The singular form also includes the plural form, unless the context clearly dictates otherwise. The terms "include", "include", etc. in the present disclosure are used to designate certain features, regions, integers, steps, operations, elements, and/or elements, and do not exclude certain other features, regions, integers, steps, operations, elements And/or the presence or addition of elements.
此外,除非在本揭露中另有指出,室溫(room temperature, RT)係指20±5℃。In addition, unless otherwise indicated in this disclosure, room temperature (RT) refers to 20±5°C.
根據本揭露的一實施例,提供了一種聚酯薄膜,包括:由含有聚對苯二甲酸乙二酯(polyethylene terephthalate)(樹脂A);以及不同於聚對苯二甲酸乙二酯的聚酯樹脂(polyester resin)(樹脂B)的混和物形成的一樹脂層,其中聚對苯二甲酸乙二酯與聚酯樹脂的重量比例從90:10到10:90, 其中聚酯樹脂(樹脂B)具有重複的衍生自二羧酸(dicarboxylic acid)或其衍生物的酸部分(acid moiety)與衍生自二醇(diol)的二醇部分(diol moiety)的結構,且聚酯樹脂的特徵在於,相對於衍生自二醇的二醇部分的總量為100莫耳百分比(mol%)而言,衍生自異山梨醇(isosorbide)的第一二醇部分的含量(a)與衍生自環己烷二甲醇(cyclohexanedimethanol)的第二二醇部分的含量(b)滿足下面公式1。According to an embodiment of the present disclosure, a polyester film is provided, including: a polyester film made of polyethylene terephthalate (resin A); and a polyester film different from polyethylene terephthalate (resin A); A resin layer formed by a mixture of polyester resin (resin B), wherein the weight ratio of polyethylene terephthalate to polyester resin ranges from 90:10 to 10:90, The polyester resin (resin B) has a repeating structure of an acid moiety derived from dicarboxylic acid or its derivatives and a diol moiety derived from diol, And the polyester resin is characterized by the content of the first diol part derived from isosorbide (isosorbide) relative to the total amount of the diol part derived from the diol being 100 mole percent (mol%) a) The content (b) of the second diol part derived from cyclohexanedimethanol (cyclohexanedimethanol) satisfies the following formula 1.
[公式1][Formula 1]
b≤18莫耳百分比–ab≤18 mole percentage--a
(在公式1中,a為衍生自異山梨醇的第一二醇部分的含量(mol%),且相對於衍生自在聚酯樹脂中的二醇的二醇部分的總量為100莫耳百分比(mol%)而言,a為4 mol%到18 mol%,且b為衍生自環己烷二甲醇的第二二醇部分的含量)。(In Formula 1, a is the content (mol%) of the first diol part derived from isosorbide, and is 100 mol% relative to the total amount of the diol part derived from the diol in the polyester resin (mol%), a is 4 mol% to 18 mol%, and b is the content of the second diol part derived from cyclohexanedimethanol).
聚酯樹脂的代表性範例為聚對苯二甲酸乙二酯(PET),其耐熱性低,這限制了其應用。此外,由於結晶度高,因此在熱封過程中黏著度可能降低。A representative example of polyester resin is polyethylene terephthalate (PET), which has low heat resistance, which limits its application. In addition, due to the high crystallinity, the adhesion may be reduced during the heat sealing process.
為了解決這些問題,已有提出將異山梨醇引入目前的聚酯樹脂的聚合物主鏈的方法。衍生自異山梨醇的殘留物可降低聚合物鏈的規則性,進而減少樹脂的結晶度。為了確保足夠的耐熱性與黏著度,聚酯樹脂應包括大量衍生自異山梨醇的二醇部分。然而,大量衍生自異山梨醇的二醇部分產生不能用作結晶樹脂的問題。非結晶樹脂由於其分子結構的低規則性而不能透過拉伸成型。因此,在可被引入至聚酯樹脂的聚合物主鏈中的異山梨醇的含量上有限制。In order to solve these problems, a method of introducing isosorbide into the polymer backbone of the current polyester resin has been proposed. The residue derived from isosorbide can reduce the regularity of the polymer chain, thereby reducing the crystallinity of the resin. In order to ensure sufficient heat resistance and adhesion, the polyester resin should include a large amount of diol moieties derived from isosorbide. However, a large amount of the diol moiety derived from isosorbide causes a problem that it cannot be used as a crystalline resin. Amorphous resin cannot be stretched and molded due to the low regularity of its molecular structure. Therefore, there is a limit on the content of isosorbide that can be incorporated into the polymer backbone of the polyester resin.
為了克服這些技術限制,本揭露使用特定比例的聚對苯二甲酸乙二酯(樹脂A)以及聚酯樹脂(樹脂B),以製備出具有改善的光穿透率、耐熱性與黏著度的聚酯薄膜,其中所述聚酯樹脂(樹脂B)包括控制比例的衍生自異山梨醇(ISB)的二醇部分(第一二醇部分)以及衍生自環己烷二甲醇(CHDM)的二醇部分(第二二醇部分)。因此,聚酯薄膜透過控制結晶度可用於需要高透明度的光學膜、需要優異耐熱性的食品容器膜或印刷膜以及需要高黏著度的黏著膜與包裝膜。In order to overcome these technical limitations, the present disclosure uses a specific ratio of polyethylene terephthalate (resin A) and polyester resin (resin B) to prepare an improved light transmittance, heat resistance and adhesion A polyester film, wherein the polyester resin (resin B) includes a diol part (first diol part) derived from isosorbide (ISB) and a second diol part derived from cyclohexanedimethanol (CHDM) in a controlled ratio Alcohol part (second diol part). Therefore, the polyester film can be used for optical films that require high transparency, food container films or printing films that require excellent heat resistance, and adhesive films and packaging films that require high adhesion.
具體來說,在根據本揭露的一實施例的聚酯薄膜中,聚對苯二甲酸乙二酯(樹脂A)可包括:透過聚縮合對苯二甲酸(terephthalic acid)與乙二醇(ethylene glycol)所獲得的聚對苯二甲酸乙二酯;或聚酯基共聚物聚酯樹脂(PET-based copolymer polyester resin),其中對苯二甲酸的一部分被另一二羧酸取代,或乙二醇被另一二醇取代。具體地,取代部分乙二醇的其他二醇的範例可包括新戊二醇(neopentyl glycol)、1, 4-環己烷二甲醇(1,4-cyclohexanedimethanol)、丙二醇(propylene glycol)、伸丁二醇(tetramethylene glycol)等。Specifically, in the polyester film according to an embodiment of the present disclosure, polyethylene terephthalate (resin A) may include: through polycondensed terephthalic acid (terephthalic acid) and ethylene glycol (ethylene terephthalic acid) glycol) obtained polyethylene terephthalate; or PET-based copolymer polyester resin (PET-based copolymer polyester resin), in which a part of terephthalic acid is replaced by another dicarboxylic acid, or ethylene dicarboxylic acid The alcohol is replaced by another diol. Specifically, examples of other glycols that replace part of ethylene glycol may include neopentyl glycol, 1,4-cyclohexanedimethanol, propylene glycol, and ethylene glycol. Diol (tetramethylene glycol) and so on.
聚對苯二甲酸乙二酯(樹脂A)不同於下面描述的聚酯樹脂(樹脂B),且更具體地,可具有重複的衍生自異山梨醇以外的二醇作為另一二醇的二醇部分的結構。Polyethylene terephthalate (resin A) is different from the polyester resin (resin B) described below, and more specifically, may have repeated two diols derived from a diol other than isosorbide as another diol The structure of the alcohol part.
聚對苯二甲酸乙二酯(樹酯A)的物理性質可影響聚酯樹酯薄膜的特性。在各種物理性質中,熔點可影響聚酯樹脂薄膜的耐熱性。聚對苯二甲酸乙二酯(樹酯A)的熔點可透過控制單體的類型與含量以及聚縮合條件來調整。在使用示差掃描量熱法(differential scanning calorimetry, DSC)量測時的聚對苯二甲酸乙二酯(樹酯A)可具有從200℃到260℃或225℃到245℃的熔點。利用具有在上述溫度範圍中的熔點,聚對苯二甲酸乙二酯可在下述中透過與聚酯樹脂(樹脂B)混和來製備薄膜的情況下進一步改善耐熱性。The physical properties of polyethylene terephthalate (resin A) can affect the properties of polyester resin films. Among various physical properties, the melting point can affect the heat resistance of the polyester resin film. The melting point of polyethylene terephthalate (resin A) can be adjusted by controlling the type and content of monomers and polycondensation conditions. The polyethylene terephthalate (resin A) measured using differential scanning calorimetry (DSC) may have a melting point ranging from 200°C to 260°C or 225°C to 245°C. By having a melting point in the above-mentioned temperature range, polyethylene terephthalate can further improve heat resistance in the case where a film is prepared by blending with a polyester resin (resin B) as described below.
在根據本揭露的一實施例的聚酯薄膜中,聚酯樹脂(樹脂B)不同於聚對苯二甲酸乙二酯(樹酯A)。聚酯樹酯具有重複的衍生自二羧酸或其衍生物的酸部分以及衍生自二醇的二醇部分的結構,且相對於二醇部分的總量為100 mol%而言,所述聚酯樹脂包括18 mol%的衍生自異山梨醇的第一二醇部分,以及選擇性包括衍生自環己烷二甲醇的第二二醇部分。當聚酯樹脂(樹脂B)另包括衍生自環己烷二甲醇的第二二醇部分時,第二二醇部分包含在滿足上述公式1條件的含量中。In the polyester film according to an embodiment of the present disclosure, the polyester resin (resin B) is different from polyethylene terephthalate (resin A). The polyester resin has a repeating structure of an acid moiety derived from a dicarboxylic acid or its derivative and a diol moiety derived from a diol, and relative to the total amount of the diol moiety being 100 mol%, the poly The ester resin includes 18 mol% of the first diol moiety derived from isosorbide, and optionally includes the second diol moiety derived from cyclohexanedimethanol. When the polyester resin (resin B) further includes a second diol moiety derived from cyclohexanedimethanol, the second diol moiety is included in the content that satisfies the condition of Formula 1 above.
具體來說,聚酯樹脂(樹脂B)係透過在二羧酸或其衍生物以及包含異山梨醇與選擇性包含的環己烷二甲醇的二醇的酯化反應(esterification reaction)或轉酯化反應(transesterification reaction)之後的聚縮合反應所獲得。因此,聚酯樹脂具有重複的衍生自二羧酸或其衍生物的酸部分以及衍生自二醇的二醇部分的結構,且衍生自異山梨醇與環己烷二甲醇的二醇部分包含在滿足上述公式1條件的範圍中。也就是,相對於二醇部分的總量為100 mol%而言,聚酯樹脂可包括4到18 mol%的衍生自異山梨醇的第一二醇部分(在此情況下,衍生自環己烷二甲醇的二醇部分的含量為0 mol%);或者包括4到18 mol%的衍生自異山梨醇的第一二醇部分,以及超過0且14 mol%或更少的衍生自環己烷二甲醇的第二二醇部分,其中相對於二醇部分的總量為100 mol%而言,第一二醇部分與第二二醇部分的總含量為18 mol%或更少。Specifically, the polyester resin (resin B) is based on the esterification reaction or transesterification of a dicarboxylic acid or its derivative and a diol containing isosorbide and optionally cyclohexanedimethanol. It is obtained by polycondensation reaction after transesterification reaction. Therefore, the polyester resin has a repeating structure of the acid part derived from dicarboxylic acid or its derivative and the diol part derived from diol, and the diol part derived from isosorbide and cyclohexanedimethanol is included in In the range that satisfies the above formula 1 conditions. That is, the polyester resin may include 4 to 18 mol% of the first diol part derived from isosorbide (in this case, the first diol part derived from cyclohexane The content of the diol part of alkane dimethanol is 0 mol%); or includes 4 to 18 mol% of the first diol part derived from isosorbide, and more than 0 and 14 mol% or less derived from cyclohexane In the second diol part of the alkane dimethanol, the total content of the first diol part and the second diol part is 18 mol% or less relative to the total amount of the diol part being 100 mol%.
在本揭露中,酸部分與二醇部分係指在聚合二羧酸或其衍生物以及二醇且從其中移除氫、羥基(hydroxyl group)或烷氧基(alkoxy group)之後留下來的殘留物。In this disclosure, the acid moiety and the diol moiety refer to the residue left after polymerizing dicarboxylic acid or its derivatives and diol and removing hydrogen, hydroxyl group or alkoxy group from it Things.
將衍生自異山梨醇(1,4:3,6-二氫葡萄糖醇(1,4:3,6-dianhydroglucitol))的第一二醇部分引入聚酯樹脂(樹脂B)中以降低結晶速率。然而,當含量過量時,具體地,當相對於構成樹脂的二醇部分的總量為100 mol%而言,含量超過18 mol%時,與聚對苯二甲酸乙二酯的相容性會降低,以增加霧度,結晶度可能會顯著降低,以使拉伸和熱定型困難。當相對於二醇部分的總量為100 mol%而言,衍生自異山梨醇的第一二醇部分的含量小於4 mol%時,難以充分改善耐熱性和黏著度,並且可能出現混濁。相對於二醇部分的總量為100 mol%而言,使用在本揭露中的聚酯樹脂(樹脂B)包括在4至18 mol%或5至16 mol%的含量範圍內的衍生自異山梨醇的第一二醇部分,因此具有改善的耐熱性和黏著度,同時在薄膜的製備中可保持優異的光穿透率。The first diol moiety derived from isosorbide (1,4:3,6-dianhydroglucitol (1,4:3,6-dianhydroglucitol)) is introduced into the polyester resin (resin B) to reduce the crystallization rate . However, when the content is excessive, specifically, when the content exceeds 18 mol% relative to the total amount of diol parts constituting the resin as 100 mol%, the compatibility with polyethylene terephthalate may be Lowered to increase the haze, the crystallinity may be significantly reduced to make stretching and heat setting difficult. When the content of the first diol part derived from isosorbide is less than 4 mol% relative to the total amount of the diol part being 100 mol%, it is difficult to sufficiently improve heat resistance and adhesion, and turbidity may occur. The polyester resin (resin B) used in the present disclosure includes the content range of 4 to 18 mol% or 5 to 16 mol% derived from isosorbide relative to the total amount of the diol part being 100 mol% The first diol part of the alcohol therefore has improved heat resistance and adhesion, while maintaining excellent light transmittance during film preparation.
此外,聚酯樹脂(樹脂B)還可以包括含量滿足上述公式1的衍生自環己烷二甲醇的第二二醇部分。具體地,它可以在所述含量中包括第二二醇部分,使得相對於二醇部分的總量為100 mol%而言,衍生自異山梨醇的第二二醇部分和第一二醇部分的總含量為18 mol%或更少。In addition, the polyester resin (resin B) may further include a second diol moiety derived from cyclohexane dimethanol whose content satisfies the above formula 1. Specifically, it may include the second diol part in the content, so that relative to the total amount of the diol part being 100 mol%, the second diol part and the first diol part derived from isosorbide The total content is 18 mol% or less.
衍生自環己烷二甲醇的第二二醇部分可以引入聚酯樹脂中,以提高聚酯樹脂的光穿透率。然而,當含量超過一定水平時,聚酯樹脂的無定型性可能增加,使得拉伸取向可能為不可能的,以致於在拉伸過程中存在斷裂的風險。因此,衍生自環己烷二甲醇的第二二醇部分可以包含在殘餘含量中,使得相對於二醇部分的總量為100 mol%而言,衍生自異山梨醇的第一二醇部分的總含量為18 mol%或更少,同時滿足第一二醇部分的含量條件。具體地,相對於二醇部分的總量為100 mol%而言,衍生自環己烷二甲醇的第二二醇部分可包含14 mol%或更少、10 mol%或更少、或5 mol%或更少的含量,或者可以不包含(0 mol%)。The second diol moiety derived from cyclohexanedimethanol can be incorporated into the polyester resin to increase the light transmittance of the polyester resin. However, when the content exceeds a certain level, the amorphousness of the polyester resin may increase, so that stretching orientation may be impossible, so that there is a risk of breakage during the stretching process. Therefore, the second diol fraction derived from cyclohexanedimethanol may be included in the residual content so that relative to the total amount of the diol fraction of 100 mol%, the first diol fraction derived from isosorbide The total content is 18 mol% or less while meeting the content condition of the first diol part. Specifically, relative to the total amount of the diol part being 100 mol%, the second diol part derived from cyclohexanedimethanol may contain 14 mol% or less, 10 mol% or less, or 5 mol% % Or less, or may not be included (0 mol%).
環己烷二甲醇的具體範例可以包括1,2-環己烷二醇(1,2-cyclohexanediol)、1,4-環己烷二醇(1,4-cyclohexanediol)、1,2-環己烷二甲醇(1,2-cyclohexanedimethanol)、1,3-環己烷二甲醇(1,3-cyclohexanedimethanol)、1,4-環己烷二甲醇(1,4-cyclohexanedimethanol)等。聚酯樹脂(樹脂B)中可以包括衍生自其中任意一種或者兩種或多種的混合物的二醇部分。Specific examples of cyclohexane dimethanol may include 1,2-cyclohexanediol (1,2-cyclohexanediol), 1,4-cyclohexanediol (1,4-cyclohexanediol), 1,2-cyclohexanediol Alkane dimethanol (1,2-cyclohexanedimethanol), 1,3-cyclohexanedimethanol (1,3-cyclohexanedimethanol), 1,4-cyclohexanedimethanol (1,4-cyclohexanedimethanol), etc. The polyester resin (resin B) may include a diol moiety derived from any one or a mixture of two or more of them.
相對於二醇部分的總量為100 mol%而言,除了衍生自異山梨醇和環己烷二甲醇的二醇部分(第一和第二二醇部分)之外,聚酯樹脂(樹脂B)還可以包括82至96 mol%或84至95 mol%的衍生自C2至C12脂肪族二醇(aliphatic diol)的二醇部分(第三二醇部分)。衍生自脂肪族二醇的第三二醇部分可以提高聚酯樹脂的光穿透率,降低霧度,並提高黏著度。然而,當含量超過96 mol%時,可能不會表現出黏著性,並且當含量低於82 mol%時,霧度可能增加。With respect to the total amount of the diol part being 100 mol%, except for the diol part (first and second diol part) derived from isosorbide and cyclohexanedimethanol, the polyester resin (resin B) It may also include 82 to 96 mol% or 84 to 95 mol% of the diol moiety (third diol moiety) derived from C2 to C12 aliphatic diol. The third diol part derived from the aliphatic diol can increase the light transmittance of the polyester resin, reduce the haze, and improve the adhesion. However, when the content exceeds 96 mol%, adhesiveness may not be exhibited, and when the content is less than 82 mol%, the haze may increase.
脂肪族二醇的具體範例可以包括直鏈或支鏈脂肪族二醇,例如乙二醇(ethylene glycol)、二甘醇(diethylene glycol)、三甘醇(triethylene glycol)、丙二醇(propanediol)(1,2-丙二醇、1,3-丙二醇等)、1,4-丁二醇(1,4-butanediol)、戊二醇(pentanediol)、己二醇(hexanediol)(1,6-己二醇等),和新戊二醇(neopentyl glycol)(2,2-二甲基-1,3-丙二醇(2,2-dimethyl-1,3-propanediol)),以及它們中的任何一種或者兩種或多種的混合物。其中,可以包括衍生自乙二醇的第三二醇部分,其可以進一步提高光穿透率。根據本揭露的一實施例,相對於聚酯樹脂中的二醇部分的總量而言,衍生自二甘醇的二醇部分的含量可為1 mol%或更少,更具體地0 mol%,或大於0 mol%和1 mol%或更少。當聚酯樹脂中衍生自二甘醇的二醇部分的含量控制在上述範圍內時,耐熱性可以進一步提高。Specific examples of aliphatic diols may include linear or branched aliphatic diols, such as ethylene glycol, diethylene glycol, triethylene glycol, propanediol (1 , 2-propanediol, 1,3-propanediol, etc.), 1,4-butanediol (1,4-butanediol), pentanediol (pentanediol), hexanediol (1,6-hexanediol, etc.) ), and neopentyl glycol (2,2-dimethyl-1,3-propanediol), and any one or two of them or A variety of mixtures. Among them, a third diol moiety derived from ethylene glycol may be included, which can further increase the light transmittance. According to an embodiment of the present disclosure, relative to the total amount of the diol part in the polyester resin, the content of the diol part derived from diethylene glycol may be 1 mol% or less, more specifically 0 mol% , Or greater than 0 mol% and 1 mol% or less. When the content of the diol moiety derived from diethylene glycol in the polyester resin is controlled within the above range, the heat resistance can be further improved.
除了上述衍生自異山梨醇、環己烷二甲醇和脂肪族二醇的二醇部分(第一至第三二醇部分)之外,聚酯樹脂(樹脂B)還可以在殘餘含量中包括衍生自其它二醇的二醇部分(第四二醇部分),例如C7至C12脂環族二醇。In addition to the aforementioned diol parts (first to third diol parts) derived from isosorbide, cyclohexanedimethanol, and aliphatic diols, the polyester resin (resin B) may also include derived The diol part (fourth diol part) from other diols, for example C7 to C12 alicyclic diols.
更具體地,相對於二醇部分的總量為100 mol%而言,聚酯樹脂中的二醇部分由衍生自異山梨醇的第一二醇部分、衍生自環己烷二甲醇的第二二醇部分和衍生自脂肪族二醇的第三部分組成。第一二醇部分和第二二醇部分在此可以包含在滿足上述公式1的含量中。更具體地,相對於二醇部分的總量為100 mol%而言,聚酯樹脂中的二醇部分可由4至18 mol%或5至16 mol%的衍生自異山梨醇的第一二醇部分和82至96 mol%或84至85 mol%的衍生自乙二醇的第三二醇部分組成。More specifically, relative to the total amount of the diol part being 100 mol%, the diol part in the polyester resin consists of the first diol part derived from isosorbide and the second diol part derived from cyclohexanedimethanol. The diol part and the third part derived from an aliphatic diol are composed. The first diol part and the second diol part may be included in the content satisfying Formula 1 above. More specifically, relative to the total amount of the diol part being 100 mol%, the diol part in the polyester resin may be 4 to 18 mol% or 5 to 16 mol% of the first diol derived from isosorbide Part and 82 to 96 mol% or 84 to 85 mol% of the third diol part derived from ethylene glycol.
本文使用的術語「二羧酸或其衍生物」是指一種或多種選自二羧酸及其衍生物的化合物。術語「二羧酸衍生物」是指二羧酸的烷基酯(alkyl ester)(具有1-4個碳原子的低級烷基酯,例如單甲基(monomethyl)、單乙基(monoethyl)、二甲基(dimethyl)、二乙基(diethyl)或二丁基酯(dibutyl ester))或二羧酸的酸酐(anhydride)。因此,例如,對苯二甲酸或其衍生物通常被稱為與二醇反應形成對苯二甲醯部分(terephthaloyl moiety)的化合物,例如:對苯二甲酸;對苯二甲酸單烷基酯(monoalkyl terephthalate)或對苯二甲酸二烷基酯(dialkyl terephthalate);和對苯二甲酸酐(terephthalic acid anhydride)。The term "dicarboxylic acid or its derivatives" as used herein refers to one or more compounds selected from dicarboxylic acids and their derivatives. The term "dicarboxylic acid derivative" refers to the alkyl ester of dicarboxylic acid (lower alkyl ester with 1-4 carbon atoms, such as monomethyl, monoethyl, Dimethyl (dimethyl, diethyl, or dibutyl ester) or anhydride of dicarboxylic acid. Therefore, for example, terephthalic acid or its derivatives are commonly referred to as compounds that react with diols to form terephthaloyl moiety, such as terephthalic acid; terephthaloyl monoalkyl ester ( monoalkyl terephthalate) or dialkyl terephthalate; and terephthalic acid anhydride.
在根據本揭露一實施例的聚酯薄膜中,聚酯樹脂(樹脂B)包括衍生自二羧酸或其衍生物的酸部分以及上述二醇部分,其中二羧酸或其衍生物可以是對苯二甲酸或其衍生物。具體地,對苯二甲酸或其衍生物可以單獨用作二羧酸或其衍生物。此外,二羧酸或其衍生物可以透過將對苯二甲酸或其衍生物與選自C8至C14芳香族二羧酸(aromatic dicarboxylic acid)或其衍生物和C4至C12脂肪族二羧酸(aliphatic dicarboxylic acid)或其衍生物所組成的群組中的至少一種混合作為除了對苯二甲酸或其衍生物之外的二羧酸或其衍生物來使用。C8至C14芳香族二羧酸或其衍生物的範例可以包括通常用於製備聚酯樹脂的芳香族二羧酸或其衍生物,例如萘二羧酸(naphthalene dicarboxylic acid)如間苯二甲酸(isophthalic acid)、間苯二甲酸二甲酯(dimethyl isophthalate)、鄰苯二甲酸(phthalic acid)、鄰苯二甲酸二甲酯(dimethyl phthalate)、鄰苯二甲酸酐(phthalic acid anhydride)和2,6-萘二羧酸(2,6-naphthalene dicarboxylic acid),以及二烷基萘二羧酸(dialkylnaphthalene dicarboxylate)如2,6-萘二羧酸二甲酯(dimethyl 2,6-naphthalene dicarboxylate)、二苯基二羧酸(diphenyl dicarboxylic acid)等。C4至C12脂肪族二羧酸或其衍生物可以是通常用於製備聚酯樹脂的直鏈、支鏈或環狀脂肪族二羧酸或其衍生物。其範例可以包括環己烷二羧酸(cyclohexanedicarboxylic acid)如1,4-環己烷二羧酸(1,4-cyclohexane dicarboxylic acid)和1,3-環己烷二羧酸(1,3-cyclohexane dicarboxylic acid)、環己烷二羧酸(cyclohexane dicarboxylate)如1,4-環己烷二羧酸二甲酯(dimethyl 1,4-cyclohexane dicarboxylate)和1,3-環己烷二羧酸二甲酯(dimethyl 1,3-cyclohexane dicarboxylate)、癸二酸(sebacic acid)、琥珀酸(succinic acid)、異癸基琥珀酸(isodecylsuccinic acid)、馬來酸(maleic acid)、馬來酸酐(maleic anhydride)、富馬酸(fumaric acid)、己二酸(adipic acid)、戊二酸(glutaric acid)、壬二酸(azelaic acid)等。In the polyester film according to an embodiment of the present disclosure, the polyester resin (resin B) includes an acid moiety derived from a dicarboxylic acid or its derivative, and the aforementioned diol moiety, wherein the dicarboxylic acid or its derivative may be Phthalic acid or its derivatives. Specifically, terephthalic acid or its derivatives can be used alone as dicarboxylic acid or its derivatives. In addition, dicarboxylic acid or its derivatives can be obtained by combining terephthalic acid or its derivatives with C8 to C14 aromatic dicarboxylic acid or its derivatives and C4 to C12 aliphatic dicarboxylic acids ( Aliphatic dicarboxylic acid) or at least one of its derivatives is mixed and used as a dicarboxylic acid or its derivatives other than terephthalic acid or its derivatives. Examples of C8 to C14 aromatic dicarboxylic acids or their derivatives may include aromatic dicarboxylic acids or their derivatives commonly used in the preparation of polyester resins, such as naphthalene dicarboxylic acid such as isophthalic acid ( isophthalic acid, dimethyl isophthalate, phthalic acid, dimethyl phthalate, phthalic acid anhydride and 2, 6-naphthalene dicarboxylic acid (2,6-naphthalene dicarboxylic acid), and dialkylnaphthalene dicarboxylate such as dimethyl 2,6-naphthalene dicarboxylate, Diphenyl dicarboxylic acid and so on. The C4 to C12 aliphatic dicarboxylic acid or its derivative may be a linear, branched or cyclic aliphatic dicarboxylic acid or its derivative which is generally used for preparing polyester resins. Examples thereof may include cyclohexanedicarboxylic acid (cyclohexanedicarboxylic acid) such as 1,4-cyclohexane dicarboxylic acid (1,4-cyclohexane dicarboxylic acid) and 1,3-cyclohexanedicarboxylic acid (1,3- cyclohexane dicarboxylic acid), cyclohexane dicarboxylate such as dimethyl 1,4-cyclohexane dicarboxylate and 1,3-cyclohexane dicarboxylate Methyl 1,3-cyclohexane dicarboxylate, sebacic acid, succinic acid, isodecylsuccinic acid, maleic acid, maleic anhydride anhydride), fumaric acid, adipic acid, glutaric acid, azelaic acid, etc.
二羧酸或其衍生物較佳可為對苯二甲酸、對苯二甲酸二甲酯或上述化合物中對苯二甲酸和間苯二甲酸的混合物,以確保如此製備的聚酯樹脂(樹脂B)的物理性質並改善樹脂薄膜。The dicarboxylic acid or its derivative may preferably be terephthalic acid, dimethyl terephthalate, or a mixture of terephthalic acid and isophthalic acid among the above compounds, to ensure that the polyester resin (resin B ) Physical properties and improve the resin film.
相對於二羧酸或其衍生物的總量為100 mol%而言,二羧酸或其衍生物可包括40 mol%或更多、50 mol%或更多、60 mol%或更多、70 mol%或更多、80 mol%或更多、或90 mol%或更多的對苯二甲酸或其衍生物。相對於二羧酸或其衍生物的總量為100 mol%而言,二羧酸或其衍生物可以包括除了對苯二甲酸或其衍生物之外的60 mol%或更少、大於0 mol%和60 mol%或更少、0.1至55 mol%、0.1至20 mol%或5至10 mol%的另一種二羧酸或其衍生物。可以在所述含量範圍內製備具有適當物理性質的聚酯樹脂。Relative to the total amount of dicarboxylic acid or its derivatives as 100 mol%, dicarboxylic acid or its derivatives may include 40 mol% or more, 50 mol% or more, 60 mol% or more, 70 mol% or more, 80 mol% or more, or 90 mol% or more of terephthalic acid or its derivatives. With respect to the total amount of dicarboxylic acid or its derivatives as 100 mol%, dicarboxylic acid or its derivatives may include 60 mol% or less and greater than 0 mol in addition to terephthalic acid or its derivatives. % And 60 mol% or less, 0.1 to 55 mol%, 0.1 to 20 mol%, or 5 to 10 mol% of another dicarboxylic acid or its derivative. A polyester resin having appropriate physical properties can be prepared within the content range.
由於透過控制構成聚酯樹脂的酸部分和二醇部分的類型和含量可以明顯提高效果,所以相對於酸部分的總量為100 mol%而言,酸部分可以僅由衍生自對苯二甲酸或其衍生物的第一酸部分組成,或者可以由40 mol%或更多且100 mol%或更少、或者90至95 mol%衍生自對苯二甲酸或其衍生物的第一酸部分,以及大於0 mol%和60 mol%或更少,或5至10 mol%衍生自C8至C14芳族二羧酸或其衍生物的第二酸部分組成。在滿足上述公式1的條件下,相對於二醇部分的總量為100 mol%而言,二醇部分可以由4至18 mol%的衍生自異山梨醇的第一二醇部分、14 mol%或更少的衍生自環己烷二甲醇的第二二醇部分和82至96 mol%的衍生自脂肪族二醇的第三二醇部分組成。Since the effect can be significantly improved by controlling the type and content of the acid part and the glycol part constituting the polyester resin, the acid part can be derived from terephthalic acid or The first acid moiety of its derivative may be composed of 40 mol% or more and 100 mol% or less, or 90 to 95 mol% derived from the first acid moiety of terephthalic acid or its derivatives, and More than 0 mol% and 60 mol% or less, or 5 to 10 mol% are composed of a second acid moiety derived from a C8 to C14 aromatic dicarboxylic acid or a derivative thereof. Under the condition that the above formula 1 is satisfied, relative to the total amount of the diol part being 100 mol%, the diol part can be from 4 to 18 mol% of the first diol part derived from isosorbide, 14 mol% Or less of the second diol moiety derived from cyclohexanedimethanol and 82 to 96 mol% of the third diol moiety derived from aliphatic diols.
此外,聚酯樹脂(樹脂B)可以進一步包括至少一種或多種添加劑,例如在生產過程中添加的聚縮合催化劑(polycondensation catalyst)、穩定劑(stabilizer)、著色劑(coloring agent)、助晶劑(crystallizing agent)、抗氧化劑(antioxidant)或分支劑(branching agent)。具體而言,基於中心金屬原子,聚酯樹脂可以進一步包括選自1ppm至300ppm的聚縮合催化劑、10ppm至5000ppm的磷穩定劑(phosphorus stabilizer)、1ppm至300ppm的鈷基著色劑(cobalt-based coloring agent)、1ppm至200ppm的助晶劑、10ppm至500ppm的抗氧化劑和10ppm至300ppm的分支劑所組成的群組中的至少一種。具體實施例及其內容將詳細描述於下文的聚酯樹脂的製備方法中。In addition, the polyester resin (resin B) may further include at least one or more additives, such as polycondensation catalysts, stabilizers, coloring agents, crystallization aids (polycondensation catalysts) added during the production process. crystallizing agent), antioxidant (antioxidant) or branching agent (branching agent). Specifically, based on the central metal atom, the polyester resin may further include a polycondensation catalyst selected from 1 ppm to 300 ppm, a phosphorus stabilizer from 10 ppm to 5000 ppm, and a cobalt-based coloring agent from 1 ppm to 300 ppm. at least one of the group consisting of 1 ppm to 200 ppm crystal promoter, 10 ppm to 500 ppm antioxidant, and 10 ppm to 300 ppm branching agent. Specific examples and their contents will be described in detail in the preparation method of polyester resin below.
具有如上所述組成的聚酯樹脂(樹脂B)可以透過控制單體的類型和含量以及聚合條件來控制物理性質,以在應用於樹脂薄膜時呈現出更優異的效果。具體而言,聚酯樹脂(樹脂B)可具有0.50分公升/克(dl/g)至1.00 dl/g的本質黏度,其係聚酯樹脂(樹脂B)在150℃溶解於濃度為1.2克/分升(g/dl)的鄰氯苯酚(ortho-chlorophenol)中15分鐘後在35℃下所測量到的本質黏度。The polyester resin (resin B) having the composition as described above can control physical properties by controlling the type and content of monomers and polymerization conditions, so as to exhibit more excellent effects when applied to resin films. Specifically, the polyester resin (resin B) may have an intrinsic viscosity of 0.50 deciliters/gram (dl/g) to 1.00 dl/g, which is a polyester resin (resin B) dissolved in a concentration of 1.2 g at 150°C /Deciliter (g/dl) of ortho-chlorophenol (ortho-chlorophenol) measured after 15 minutes at 35 ℃ intrinsic viscosity.
聚酯樹脂(樹脂B)的本質黏度(IV)可能影響薄膜製備中的加工特性和機械強度特性。小於上述範圍的本質黏度可能由於快速流動而導致成型過程中外觀不佳,並且可能無法確保足夠的機械強度。此外,透過高拉伸可能難以獲得預期的物理性質。另外,當本質黏度超過上述範圍時,擠出機的壓力由於成型過程中熔融材料的黏度增加而增加,因此共擠出過程可能不平穩。當擠出機的溫度升高以降低壓力時,顏色和物理性質可能因受熱變形而劣化,且由於拉伸和熱處理過程中與基層的收縮差異而產生製程問題。The intrinsic viscosity (IV) of the polyester resin (resin B) may affect the processing characteristics and mechanical strength characteristics in film preparation. The intrinsic viscosity less than the above range may cause poor appearance during the molding process due to rapid flow, and may not ensure sufficient mechanical strength. In addition, it may be difficult to obtain the desired physical properties through high stretching. In addition, when the intrinsic viscosity exceeds the above range, the pressure of the extruder increases due to the increase in the viscosity of the molten material during the molding process, so the co-extrusion process may be unstable. When the temperature of the extruder is increased to reduce the pressure, the color and physical properties may be deteriorated due to thermal deformation, and process problems may occur due to the difference in shrinkage from the base layer during stretching and heat treatment.
更具體地,聚酯樹脂(樹脂B)可以具有0.45至0.65 dl/g或0.50至0.60 dl/g的本質黏度(或熔化本質黏度),其中在酯化反應或轉酯化反應和聚縮合反應之後立即獲得的聚合物在150℃下以1.2 g/dl的濃度溶解在鄰氯苯酚中15分鐘之後,在35 ℃下測量本質黏度。另外,在酯化反應或轉酯化反應和聚縮合反應之後,本質黏度可以透過額外的結晶過程和固相聚合反應進一步提升。將固相聚合反應後得到的聚合物在150 ℃下溶解於濃度為1.2 g/dl的鄰氯苯酚中15分鐘,以在35 ℃下測量其本質黏度(或固相本質黏度)。所述本質黏度(或固相本質黏度)可以比在聚縮合反應後的聚合物的本質黏度(或熔化本質黏度)高0.10 dl/g至0.40 dl/g,或高0.15 dl/g至0.25 dl/g。具體地,在結晶和固相聚合反應之後的固相本質黏度可為0.6 dl/g至1.0 dl/g,或0.65 dl/g至0.95 dl/g。當固相本質黏度在上述範圍內時,聚酯樹脂的分子量分佈變窄,從而降低成型過程中的結晶速率。因此,耐熱性和結晶度可以在不降低透明度的情況下得到提高。More specifically, the polyester resin (resin B) may have an intrinsic viscosity (or melting intrinsic viscosity) of 0.45 to 0.65 dl/g or 0.50 to 0.60 dl/g, in which the esterification reaction or the transesterification reaction and the polycondensation reaction The polymer obtained immediately thereafter was dissolved in o-chlorophenol at a concentration of 1.2 g/dl at 150°C for 15 minutes, and the intrinsic viscosity was measured at 35°C. In addition, after the esterification reaction or the transesterification reaction and the polycondensation reaction, the intrinsic viscosity can be further increased through an additional crystallization process and solid-phase polymerization reaction. The polymer obtained after solid phase polymerization was dissolved in o-chlorophenol with a concentration of 1.2 g/dl at 150°C for 15 minutes to measure its intrinsic viscosity (or solid phase intrinsic viscosity) at 35°C. The intrinsic viscosity (or solid phase intrinsic viscosity) may be 0.10 dl/g to 0.40 dl/g higher, or 0.15 dl/g to 0.25 dl higher than the intrinsic viscosity (or melting intrinsic viscosity) of the polymer after the polycondensation reaction. /g. Specifically, the intrinsic viscosity of the solid phase after the crystallization and solid phase polymerization reaction may be 0.6 dl/g to 1.0 dl/g, or 0.65 dl/g to 0.95 dl/g. When the intrinsic viscosity of the solid phase is within the above range, the molecular weight distribution of the polyester resin becomes narrow, thereby reducing the crystallization rate during the molding process. Therefore, heat resistance and crystallinity can be improved without reducing transparency.
在本揭露中,聚酯樹脂的本質黏度可分別在量測完溶劑在黏度管的特定內部區域之間通過所花費的時間(射流時間(efflux time);t0),以及透過將聚酯樹脂溶解在溶劑中製備出的溶液通過所述管所花費的時間(t)之後利用下文的公式2與3計算出。In this disclosure, the intrinsic viscosity of the polyester resin can be measured by the time it takes for the solvent to pass through the specific internal area of the viscosity tube (efflux time; t0), and by dissolving the polyester resin. The time (t) it takes for the solution prepared in the solvent to pass through the tube is calculated using equations 2 and 3 below.
根據本揭露一實施例的聚酯薄膜由包含重量比例為90∶10至10∶90或30∶70至10∶90的聚對苯二甲酸乙二酯(樹脂A)和聚酯樹脂(樹脂B)的混合物形成。透過包含在上述混合比例中的聚對苯二甲酸乙二酯(樹脂A)和聚酯樹脂(樹脂B),可在良好平衡的情況下同時改善樹脂薄膜的光穿透率、耐熱性和黏著度。當聚對苯二甲酸乙二酯(樹脂A)的含量因超過90∶10的混合比例而過高時,聚酯樹脂(樹脂B)的光穿透率和黏著度的改善效果可能不顯著。當聚酯樹脂(樹脂B)的含量因超過10∶90的混合比例而過高時,由於耐熱性惡化和應變增加,可能難以使用。The polyester film according to an embodiment of the present disclosure is composed of polyethylene terephthalate (resin A) and polyester resin (resin B) in a weight ratio of 90:10 to 10:90 or 30:70 to 10:90. ) Is formed. Through the polyethylene terephthalate (resin A) and polyester resin (resin B) contained in the above mixing ratio, the light transmittance, heat resistance and adhesion of the resin film can be improved at the same time in a good balance degree. When the content of polyethylene terephthalate (resin A) is too high due to a mixing ratio exceeding 90:10, the improvement effect of the light transmittance and adhesion of the polyester resin (resin B) may not be significant. When the content of the polyester resin (resin B) is too high due to a mixing ratio exceeding 10:90, it may be difficult to use due to deterioration in heat resistance and increased strain.
聚酯薄膜可以是未拉伸薄膜或拉伸薄膜。當聚酯薄膜是未拉伸薄膜時,較佳以30∶70至10∶90的重量比例混合聚對苯二甲酸乙二酯(樹脂A)和聚酯樹脂(樹脂B),以提高光穿透率,同時保持優異的耐熱性和黏著度。The polyester film may be an unstretched film or a stretched film. When the polyester film is an unstretched film, it is preferable to mix polyethylene terephthalate (resin A) and polyester resin (resin B) in a weight ratio of 30:70 to 10:90 to improve light penetration Transmittance, while maintaining excellent heat resistance and adhesion.
另外,當聚酯薄膜為拉伸薄膜時,它可為在縱向和橫向中的至少一個方向上拉伸的薄膜,特別是以2至15倍或4至12倍的總拉伸比例拉伸的薄膜。當以上述拉伸比例拉伸時,耐熱性可以進一步提高。In addition, when the polyester film is a stretched film, it may be a film stretched in at least one of the longitudinal and transverse directions, especially stretched at a total stretch ratio of 2 to 15 times or 4 to 12 times. film. When stretched at the above stretching ratio, heat resistance can be further improved.
更具體地,聚酯薄膜可為在縱向和橫向中的任何一個方向上單向拉伸的拉伸薄膜,並且在縱向或橫向上的拉伸比例可以是2至15倍、4至12倍或5至10倍。More specifically, the polyester film may be a stretched film uniaxially stretched in any one of the longitudinal and transverse directions, and the stretch ratio in the longitudinal or transverse directions may be 2 to 15 times, 4 to 12 times or 5 to 10 times.
此外,聚酯薄膜可為在縱向和橫向雙向拉伸的拉伸薄膜,並且縱向拉伸比例可以是2至5倍、2至4倍或2至3倍,橫向拉伸比例可以是2至7倍、2至5倍或2至4倍。當以上述拉伸比例拉伸時,耐熱性可以進一步提高。此外,當聚酯薄膜是在縱向和橫向雙向拉伸的拉伸薄膜時,縱向拉伸比例和橫向拉伸比例可以相同或不同。另外,在拉伸比例不同的雙向拉伸薄膜的情況下,縱向上的拉伸比例可以小於橫向上的拉伸比例,並且縱向和橫向上的拉伸比例可以分別滿足上述拉伸比例範圍。In addition, the polyester film may be a stretched film stretched in both directions in the longitudinal and transverse directions, and the longitudinal stretching ratio may be 2 to 5 times, 2 to 4 times, or 2 to 3 times, and the transverse stretching ratio may be 2 to 7. Times, 2 to 5 times, or 2 to 4 times. When stretched at the above stretching ratio, heat resistance can be further improved. In addition, when the polyester film is a stretched film stretched in both the longitudinal and transverse directions, the longitudinal stretch ratio and the transverse stretch ratio may be the same or different. In addition, in the case of biaxially stretched films with different stretching ratios, the stretching ratio in the longitudinal direction may be smaller than the stretching ratio in the transverse direction, and the stretching ratio in the longitudinal direction and the transverse direction may respectively satisfy the above-mentioned stretching ratio ranges.
此外,根據本揭露一實施例的聚酯薄膜還可以包括至少一種添加劑,所述添加劑選自助晶劑(crystallizing agent)、防曬劑(sunscreen agent)、抗靜電劑(antistatic agent)、抗沖擊改性劑(impact modifier)、抗氧化劑和微粒所組成的群組中。添加添加劑的方法沒有特別限制。例如,它可以添加到聚酯樹脂的製備中,或者可以透過製造添加劑的高濃度母料並稀釋和混合來添加。In addition, the polyester film according to an embodiment of the present disclosure may further include at least one additive selected from crystallizing agents, sunscreen agents, antistatic agents, and impact modifiers. In the group consisting of impact modifiers, antioxidants and particles. The method of adding additives is not particularly limited. For example, it can be added to the preparation of polyester resin, or it can be added by making a high-concentration master batch of additives and diluting and mixing.
例如,相對於聚對苯二甲酸乙二酯(樹脂A)和聚酯樹脂(樹脂B)的總重量,聚酯薄膜可以進一步包括5至200 ppm或100至200 ppm的助晶劑。助晶劑的範例可以包括晶體成核劑(crystal nucleating agent)(二氧化矽(silica)、滑石(talc)、氫氧化鋁、氮化硼等)、紫外線吸收劑(苯並三唑(benzotriazole)、二苯甲酮(benzophenone)、水楊酸鹽(salicylate)、氰基丙烯酸酯(cyanoacrylate)、草醯苯胺(oxanilide)、受阻胺光穩定劑(hindered amine light stabilizer, HALS)等)、聚烯烴基樹脂(polyolefin-based resin)(聚乙烯(polyethylene)、聚丙烯(polypropylene)等)、聚醯胺樹脂(polyamide resin)等,且可使用上述任何一種或兩或更多種的混合物作為助晶劑。透過進一步包含在上述範圍內的助晶劑,耐熱性可以進一步提高。For example, with respect to the total weight of polyethylene terephthalate (resin A) and polyester resin (resin B), the polyester film may further include 5 to 200 ppm or 100 to 200 ppm of crystallization aid. Examples of crystallization aids can include crystal nucleating agents (silica, talc, aluminum hydroxide, boron nitride, etc.), ultraviolet absorbers (benzotriazole) , Benzophenone (benzophenone), salicylate (salicylate), cyanoacrylate (cyanoacrylate), oxanilide (oxanilide), hindered amine light stabilizer (HALS), etc.), polyolefin Polyolefin-based resin (polyethylene, polypropylene, etc.), polyamide resin, etc., and any one or a mixture of two or more of the above can be used as a crystal aid Agent. The heat resistance can be further improved by further including the crystal promoter within the above range.
聚酯薄膜的厚度可以根據其用途適當地決定,具體可為1微米(μm)至2mm。在未拉伸薄膜的情況下,厚度可為500μm至1mm,在拉伸薄膜的情況下,厚度可為1μm至350μm。The thickness of the polyester film may be appropriately determined according to its use, and specifically may be 1 micrometer (μm) to 2 mm. In the case of an unstretched film, the thickness may be 500 μm to 1 mm, and in the case of a stretched film, the thickness may be 1 μm to 350 μm.
在本揭露中,聚酯薄膜的厚度可以使用光學顯微鏡來測量,並且除非另有說明,它意味著平均厚度。In this disclosure, the thickness of the polyester film can be measured using an optical microscope, and unless otherwise specified, it means the average thickness.
聚酯薄膜的製備方法將詳細描述於下文中。The preparation method of the polyester film will be described in detail below.
根據本揭露一實施例的聚酯薄膜可以透過包括(a)將聚對苯二甲酸乙二酯(樹脂A)和聚酯樹脂(樹脂B)以90∶10至10∶90的重量比例混合,然後熔融擠出以製備出包括由聚對苯二甲酸乙二酯(樹脂A)和聚酯樹脂(樹脂B)形成的樹脂層的聚酯薄膜的步驟,以及選擇性地包括(b)在聚酯樹脂(樹脂B)的玻璃轉移溫度以上的溫度下在縱向和橫向雙向拉伸聚酯薄膜的步驟來製備。因此,根據本揭露的另一實施例,提供了上述聚酯薄膜的製備方法。The polyester film according to an embodiment of the present disclosure may include (a) mixing polyethylene terephthalate (resin A) and polyester resin (resin B) in a weight ratio of 90:10 to 10:90, Then melt extrusion to prepare a polyester film including a resin layer formed of polyethylene terephthalate (resin A) and polyester resin (resin B), and optionally including (b) in the poly The ester resin (resin B) is prepared by biaxially stretching the polyester film in the longitudinal and transverse directions at a temperature above the glass transition temperature. Therefore, according to another embodiment of the present disclosure, a method for preparing the above-mentioned polyester film is provided.
在根據本揭露實施例的聚酯薄膜的製備方法中,步驟(a)用於由聚對苯二甲酸乙二酯(樹脂A)和聚酯樹脂(樹脂B)的混合物製備未拉伸的聚酯薄膜。此處的聚對苯二甲酸乙二酯(樹脂A)和聚酯樹脂(樹脂B)如上所述。In the preparation method of the polyester film according to the embodiment of the present disclosure, step (a) is used to prepare an unstretched polymer from a mixture of polyethylene terephthalate (resin A) and polyester resin (resin B) Ester film. The polyethylene terephthalate (resin A) and polyester resin (resin B) here are as described above.
步驟(a)中的聚對苯二甲酸乙二酯(樹脂A)和聚酯樹脂(樹脂B)的混合可以根據傳統的混合製程進行,不同的是,每個化合物用於滿足上述混合比例條件。The mixing of polyethylene terephthalate (resin A) and polyester resin (resin B) in step (a) can be carried out according to the traditional mixing process, the difference is that each compound is used to meet the above mixing ratio conditions .
步驟(a)中的熔融擠出可以在240℃至310℃或250℃至300℃的溫度下進行。當溫度小於240℃時,聚合物可能不會熔化。當溫度超過310℃時,可能難以實現預期的物理性質,因為聚合物的熱分解增加並且薄膜會在薄膜拉伸的過程損壞或斷裂。因此,熔融擠出製程可以在上述範圍中相對較低的溫度下進行,從而最小化聚合物的熱分解,以維持長鏈結構。The melt extrusion in step (a) can be performed at a temperature of 240°C to 310°C or 250°C to 300°C. When the temperature is less than 240°C, the polymer may not melt. When the temperature exceeds 310°C, it may be difficult to achieve the expected physical properties because the thermal decomposition of the polymer increases and the film may be damaged or broken during film stretching. Therefore, the melt extrusion process can be performed at a relatively low temperature in the above range, thereby minimizing the thermal decomposition of the polymer and maintaining the long-chain structure.
此外,可選擇性地添加其它添加劑,以改善待製備的聚酯薄膜的物理性質和效果。其他添加劑如上所述,且可在將聚對苯二甲酸乙二酯(樹脂A)和聚酯樹脂(樹脂B)混合被一起擠出時添加。In addition, other additives can be optionally added to improve the physical properties and effects of the polyester film to be prepared. The other additives are as described above, and may be added when the polyethylene terephthalate (resin A) and the polyester resin (resin B) are mixed and extruded together.
由於熔融擠出製程的緣故,可以製備出片狀熔融擠出物,其為未拉伸的聚酯薄膜。在步驟(a)中製備出的未拉伸聚酯薄膜可選擇性地進行冷卻製程至合適的溫度,且所述冷卻製程可根據傳統方法進行。Due to the melt extrusion process, a sheet-like melt extrudate can be prepared, which is an unstretched polyester film. The unstretched polyester film prepared in step (a) can optionally undergo a cooling process to a suitable temperature, and the cooling process can be performed according to a conventional method.
由於在步驟(a)中製備的未拉伸聚酯薄膜由含有聚對苯二甲酸乙二酯(樹脂A)和聚酯樹脂(樹脂B)的混合物以最佳混合重量比例形成,因此除了高光穿透率和低霧度之外,其還可以展現優異的耐熱性和黏著度。Since the unstretched polyester film prepared in step (a) is formed of a mixture containing polyethylene terephthalate (resin A) and polyester resin (resin B) in an optimal mixing weight ratio, in addition to high gloss In addition to transmittance and low haze, it can also exhibit excellent heat resistance and adhesion.
另外,當根據本揭露實施例的聚酯薄膜為拉伸薄膜時,聚酯薄膜的製備方法還可以包括(步驟(b))將在步驟(a)中製備出的未拉伸薄膜拉伸的步驟。In addition, when the polyester film according to the embodiment of the present disclosure is a stretched film, the preparation method of the polyester film may further include (step (b)) stretching the unstretched film prepared in step (a) step.
拉伸製程可以在高於或等於聚酯樹脂(樹脂B)的玻璃轉移溫度的溫度下進行,具體地,在80℃至180℃或90℃至170℃的溫度下進行。The stretching process may be performed at a temperature higher than or equal to the glass transition temperature of the polyester resin (resin B), specifically, at a temperature of 80°C to 180°C or 90°C to 170°C.
此外,拉伸製程可透過在縱向和橫向上雙向拉伸未拉伸的聚酯薄膜來進行。具體地,未拉伸的聚酯薄膜可以在縱向方向上以2至5倍的拉伸比例和在橫向方向上以2至7倍的拉伸比例雙向拉伸。此外,其可以以5至7倍的總拉伸比例拉伸,同時滿足縱向和橫向的拉伸比例。透過以上述的高拉伸比例拉伸,可以進一步改善待製備的樹脂薄膜的耐熱性。In addition, the stretching process can be performed by biaxially stretching an unstretched polyester film in the longitudinal and transverse directions. Specifically, the unstretched polyester film may be biaxially stretched at a stretching ratio of 2 to 5 times in the longitudinal direction and at a stretching ratio of 2 to 7 times in the transverse direction. In addition, it can be stretched at a total stretching ratio of 5 to 7 times while satisfying the stretching ratios in the longitudinal and transverse directions. By stretching at the above-mentioned high stretching ratio, the heat resistance of the resin film to be prepared can be further improved.
另外,根據本揭露實施例提供的聚酯薄膜的製備方法還可以包括(步驟(c)),在步驟(b)之後,對步驟(b)中得到的聚酯薄膜進行熱定型。In addition, the preparation method of the polyester film provided in the embodiments of the present disclosure may further include (step (c)), after step (b), heat setting the polyester film obtained in step (b).
步驟(c)中的熱定型製程可以根據傳統的熱定型方法進行,只是溫度為100℃至220℃。透過在上述溫度範圍內進行熱定型過程,可透過增加待製備的樹脂薄膜的結晶度來降低應變,並且可改善機械強度特性。The heat setting process in step (c) can be carried out according to the traditional heat setting method, but the temperature is 100°C to 220°C. By performing the heat setting process in the above temperature range, the strain can be reduced by increasing the crystallinity of the resin film to be prepared, and the mechanical strength characteristics can be improved.
同時,在步驟(a)中使用的聚酯樹脂(樹脂B)為以上述含量引入異山梨醇的聚酯樹脂。Meanwhile, the polyester resin (resin B) used in step (a) is a polyester resin in which isosorbide is incorporated in the above-mentioned content.
為了製備聚酯樹脂(樹脂B),聚酯薄膜的製備方法還可以在步驟(a)之前,包括:透過包括(a0-1)對二羧酸或其衍生物和包括異山梨醇的二醇進行酯化反應或轉酯化反應的方法製備聚酯樹脂(樹脂B)的步驟;以及(a0-2)對透過酯化或轉酯化反應獲得的產物進行聚縮合反應,以在150℃下以1.2 g/dl的濃度溶解於鄰氯苯酚中15分鐘之後在35℃下製備出本質黏度為0.45 dl/g至0.65 dl/g的聚酯樹脂。In order to prepare the polyester resin (resin B), the preparation method of the polyester film may also include before step (a): permeating a diol including (a0-1) p-dicarboxylic acid or its derivative and isosorbide The step of preparing polyester resin (resin B) by performing an esterification reaction or a transesterification reaction; and (a0-2) performing a polycondensation reaction on the product obtained through the esterification or transesterification reaction to perform a polycondensation reaction at 150°C After being dissolved in o-chlorophenol at a concentration of 1.2 g/dl for 15 minutes, a polyester resin with an intrinsic viscosity of 0.45 dl/g to 0.65 dl/g was prepared at 35°C.
聚酯樹脂(樹脂B)可以分批、半連續或連續的方式製備出,且(a0-1)的酯化反應或轉酯化反應和(a0-2)的聚縮合反應可在惰性氣體環境下進行。The polyester resin (resin B) can be prepared in a batch, semi-continuous or continuous manner, and the esterification reaction or transesterification reaction of (a0-1) and the polycondensation reaction of (a0-2) can be prepared in an inert atmosphere. Under.
在聚酯樹脂(樹脂B)的製備中,相對於衍生自所製備的聚酯樹脂的二醇的二醇部分的總量為100 mol%而言,異山梨醇使用讓衍生自異山梨醇的第一二醇部分為4 mol%至18 mol%的含量。然而,由於一些異山梨醇可在聚酯樹脂(樹脂B)的合成過程中揮發或不反應,因此異山梨醇可使用相對於二羧酸或其衍生物的總量為100 mol%而言1莫耳至35莫耳或5莫耳至30莫耳的含量,以便將上述含量中的異山梨醇引入聚酯樹脂(樹脂B)中。當異山梨醇的含量超過上述範圍時,可能發生泛黃,且結晶度可能明顯降低,如此可能對拉伸和熱定型製程不利。當含量小於上述範圍時,其可能無法展現足夠的耐熱性和黏著度,導致霧度。然而,透過將異山梨醇的含量控制在上述範圍內,可提供具有優異耐熱性、黏著度和透明度的聚酯薄膜。In the preparation of the polyester resin (resin B), relative to the total amount of the diol portion of the diol derived from the prepared polyester resin being 100 mol%, isosorbide is used so that The first diol part has a content of 4 mol% to 18 mol%. However, since some isosorbide may volatilize or not react during the synthesis of polyester resin (resin B), isosorbide can be used relative to the total amount of dicarboxylic acid or its derivatives as 100 mol%. The content is from 35 mol to 35 mol or from 5 mol to 30 mol in order to introduce isosorbide in the above content into the polyester resin (resin B). When the content of isosorbide exceeds the above range, yellowing may occur and the crystallinity may be significantly reduced, which may be detrimental to the stretching and heat setting process. When the content is less than the above range, it may not exhibit sufficient heat resistance and adhesion, resulting in haze. However, by controlling the content of isosorbide within the above-mentioned range, a polyester film having excellent heat resistance, adhesion, and transparency can be provided.
此外,當聚酯樹脂(樹脂B)進一步包括衍生自環己烷二甲醇的第二二醇部分時,環己烷二甲醇可以使得第二二醇部分滿足以上公式1條件的含量添加。In addition, when the polyester resin (resin B) further includes a second diol moiety derived from cyclohexane dimethanol, cyclohexane dimethanol can be added in such a content that the second diol moiety satisfies the conditions of Formula 1 above.
此外,衍生自引入到聚酯樹脂(樹脂B)中的脂肪族二醇的第三二醇部分的含量不與用於製備聚酯樹脂的脂肪族二醇的含量直接成比例。然而,相對於二羧酸或其衍生物的總量為100 mol%而言,脂肪族二醇可以90莫耳至120莫耳或95莫耳至115莫耳的含量使用,以使相對於衍生自構成聚酯樹脂的二醇的二醇部分的總量為100 mol%而言,聚酯樹脂包括82 mol%至96 mol%的衍生自脂肪族二醇的第三二醇部分。In addition, the content of the third diol part derived from the aliphatic diol introduced into the polyester resin (resin B) is not directly proportional to the content of the aliphatic diol used to prepare the polyester resin. However, relative to the total amount of dicarboxylic acid or its derivatives as 100 mol%, the aliphatic diol can be used in a content of 90 mol to 120 mol or 95 mol to 115 mol so as to be As far as the total amount of the diol portion from the diol constituting the polyester resin is 100 mol%, the polyester resin includes 82 mol% to 96 mol% of the third diol portion derived from the aliphatic diol.
如上所述,除了衍生自異山梨醇的第一二醇部分,衍生自環己烷二甲醇的第二二醇部分,以及衍生自脂肪族二醇的第三二醇部分之外,聚酯樹脂(樹脂B)還可包括在殘留含量中衍生自脂環族二醇的第四二醇部分。脂環族二醇添加的含量可使相對於二醇部分的總量為100 mol%而言,衍生自脂環族二醇的第四二醇部分為0 mol%至10 mol%,或0.1 mol%至5 mol%。As mentioned above, in addition to the first diol part derived from isosorbide, the second diol part derived from cyclohexanedimethanol, and the third diol part derived from aliphatic diols, polyester resins (Resin B) may also include a fourth diol moiety derived from alicyclic diol in the residual content. The content of the cycloaliphatic diol added is such that relative to the total amount of the diol portion as 100 mol%, the fourth diol portion derived from the alicyclic diol is 0 mol% to 10 mol%, or 0.1 mol% % To 5 mol%.
在用於製備聚酯樹脂(樹脂B)的(a0-1)的酯化或轉酯化反應中,二羧酸或其衍生物與二醇以化學計量比例,莫耳比例為1:1,進行反應。然而,二羧酸或其衍生物與二醇可以使得二醇與1莫耳的二羧酸或其衍生物的莫耳比例(二醇/二羧酸或其衍生物的莫耳比例)為1.01或更大的含量添加到反應器中。In the esterification or transesterification reaction of (a0-1) used to prepare the polyester resin (resin B), the dicarboxylic acid or its derivative and the diol are in a stoichiometric ratio, and the molar ratio is 1:1, To react. However, dicarboxylic acid or its derivative and diol can be such that the molar ratio of diol to 1 mol of dicarboxylic acid or its derivative (molar ratio of diol/dicarboxylic acid or its derivative) is 1.01 Or greater content is added to the reactor.
舉例來說,當二羧酸用作二羧酸或其衍生物時,二醇對二羧酸的衍生物的初始混合莫耳比例可調整為1:1.01至1:1.5或1:1.05至1:1.3。當使用例如二羧酸烷基酯(dicarboxylic acid alkyl ester)或二羧酸酐(dicarboxylic anhydride)的衍生物作為二羧酸或其衍生物時,二醇與二羧酸的衍生物的初始混合莫耳比例可調整為1:2.0至1:2.5,或1:2.1至1:2.3。For example, when dicarboxylic acid is used as dicarboxylic acid or its derivative, the initial mixing molar ratio of diol to dicarboxylic acid derivative can be adjusted to 1:1.01 to 1:1.5 or 1:1.05 to 1. :1.3. When using, for example, a derivative of dicarboxylic acid alkyl ester or dicarboxylic anhydride as the dicarboxylic acid or its derivative, the initial mixing of the diol and the dicarboxylic acid derivative The ratio can be adjusted from 1:2.0 to 1:2.5, or 1:2.1 to 1:2.3.
另外,二醇可在聚合反應之前一次加入到反應器中,或者在聚合反應過程中添加數次。根據更具體的實施例,可透過將二羧酸或其衍生物和二醇的初始含量調整到反應初始階段的特定範圍來製備出滿足特定分子量分佈的聚酯樹脂。因此,可更有效地提供實施例的聚酯薄膜和包含在其中的聚酯樹脂。所述初始混合莫耳比可指反應器中聚合反應初始時的混合莫耳比例,且如果需要,可在反應過程中進一步添加二羧酸或其衍生物和/或二醇。In addition, the diol may be added to the reactor at one time before the polymerization reaction, or added several times during the polymerization reaction. According to a more specific embodiment, a polyester resin satisfying a specific molecular weight distribution can be prepared by adjusting the initial content of the dicarboxylic acid or its derivative and diol to a specific range in the initial stage of the reaction. Therefore, the polyester film of the examples and the polyester resin contained therein can be provided more effectively. The initial mixing molar ratio may refer to the mixing molar ratio at the beginning of the polymerization reaction in the reactor, and if necessary, dicarboxylic acid or its derivatives and/or diols may be further added during the reaction.
此外,用於製備聚酯樹脂(樹脂B)的(a0-1)的酯化或轉酯化反應可以分批、半連續或連續方式進行。每個原料可分開添加,但較佳以在二醇中混合二羧酸或其衍生物的漿料形式添加。In addition, the esterification or transesterification reaction of (a0-1) for preparing the polyester resin (resin B) can be carried out in a batch, semi-continuous or continuous manner. Each raw material can be added separately, but is preferably added in the form of a slurry in which a dicarboxylic acid or a derivative thereof is mixed with a glycol.
進一步地,催化劑可以用於(a0-1)的酯化或轉酯化反應。這樣的催化劑可包括:鈉和鎂的甲醇化物(methylates);鋅(Zn)、鎘(Cd)、錳(Mn)、鈷(Co)、鈣(Ca)、鋇(Ba)、鈦(Ti)等的乙酸鹽(acetates)、硼酸鹽(borates)、脂肪酸(fatty acids)、碳酸鹽(carbonates)或烷氧基鹽(alkoxy salts);金屬例如鎂(Mg);以及鉛(Pb)、鋅(Zn)、銻(Sb)、鍺(Ge)等的氧化物,且較佳使用氧化鍺(GeO2)、氧化銻(Sb2O3)或氧化銻與錳(Mn(b))乙酸四水合物(acetate tetrahydrate)的混合物。催化劑可相對於1莫耳的二羧酸或其衍生物以1至3或1.05至2.5的莫耳比例使用。Further, the catalyst can be used for the esterification or transesterification reaction of (a0-1). Such catalysts may include: methylates of sodium and magnesium; zinc (Zn), cadmium (Cd), manganese (Mn), cobalt (Co), calcium (Ca), barium (Ba), titanium (Ti) Such as acetates, borates, fatty acids, carbonates or alkoxy salts; metals such as magnesium (Mg); and lead (Pb), zinc ( Zn), antimony (Sb), germanium (Ge), etc., and preferably germanium oxide (GeO2), antimony oxide (Sb2O3), or antimony oxide and manganese (Mn(b)) acetate tetrahydrate (acetate tetrahydrate) )mixture. The catalyst can be used in a molar ratio of 1 to 3 or 1.05 to 2.5 with respect to 1 mol of dicarboxylic acid or a derivative thereof.
另外,聚縮合催化劑、穩定劑、著色劑、助晶劑、抗氧化劑和分支劑中的至少一種可在(a0-1)的酯化或轉酯化反應之前進一步添加在漿料中或在反應完成之後進一步添加在產物中。然而,本揭露不限於此,且上述添加劑可在聚酯樹脂的製備過程中的任何時間添加。In addition, at least one of polycondensation catalysts, stabilizers, colorants, crystal promoters, antioxidants, and branching agents may be further added to the slurry or in the reaction before the esterification or transesterification reaction of (a0-1). After completion, it is further added to the product. However, the present disclosure is not limited to this, and the above-mentioned additives can be added at any time during the preparation process of the polyester resin.
傳統鈦、鍺、銻、鋁和錫基化合物中的至少一種可適當地選擇並使用作為聚縮合催化劑。較佳的鈦基催化劑(titanium-based catalyst)的範例包括鈦酸四乙酯(tetraethyl titanate)、鈦酸乙醯三丙酯(acetyltripropyl titanate)、鈦酸四丙酯(tetrapropyl titanate)、鈦酸四丁酯(tetrabutyl titanate)、鈦酸多丁酯(polybutyl titanate)、鈦酸2-乙基己酯(2-ethylhexyl titanate)、鈦酸辛二醇酯(octylene glycol titanate)、鈦酸酯(lactate titanate)、鈦酸三乙醇胺(triethanolamine titanate)、鈦酸乙醯丙酮酯(acetylacetonate titanate)、乙醯乙酸乙酯鈦酸乙酯(ethyl acetoacetic ester titanate)、鈦酸異硬脂醯酯(isostearyl titanate)、二氧化鈦(titanium dioxide),二氧化鈦/二氧化矽共聚物(titanium dioxide/silicon dioxide copolymer)、二氧化鈦/二氧化鋯共聚物(titanium dioxide/zirconium dioxide copolymer)等。此外,較佳的鍺基催化劑(germanium-based catalyst)的範例包括二氧化鍺及其共聚物。相對於基於中心的金屬原子的最終聚合物(聚酯樹脂)的總重量而言,聚縮合催化劑的添加量可為1-300ppm。At least one of conventional titanium, germanium, antimony, aluminum, and tin-based compounds can be appropriately selected and used as a polycondensation catalyst. Examples of preferred titanium-based catalysts include tetraethyl titanate, acetyltripropyl titanate, tetrapropyl titanate, and tetrapropyl titanate. Butyl (tetrabutyl titanate), polybutyl titanate (polybutyl titanate), 2-ethylhexyl titanate (2-ethylhexyl titanate), octylene glycol titanate (octylene glycol titanate), titanate (lactate titanate) , Triethanolamine titanate, acetylacetonate titanate, ethyl acetoacetic ester titanate, isostearyl titanate, titanium dioxide (titanium dioxide), titanium dioxide/silicon dioxide copolymer (titanium dioxide/silicon dioxide copolymer), titanium dioxide/zirconium dioxide copolymer (titanium dioxide/zirconium dioxide copolymer), etc. In addition, examples of preferred germanium-based catalysts include germanium dioxide and its copolymers. With respect to the total weight of the final polymer (polyester resin) based on the central metal atom, the addition amount of the polycondensation catalyst may be 1-300 ppm.
作為穩定劑,一般可使用例如磷酸(phosphoric acid)、磷酸三甲酯(trimethyl phosphate)和磷酸三乙酯(triethyl phosphate)的磷基化合物,相對於基於磷原子的最終聚合物(聚酯樹脂)的重量而言,磷基化合物添加的含量可以為10至5000ppm。當所述穩定劑的含量小於10ppm時,聚酯樹脂可能不夠穩定,且聚酯樹脂的顏色可能變為黃色。當含量大於5000ppm時,無法獲得高聚合度的聚合物。As a stabilizer, phosphorus-based compounds such as phosphoric acid, trimethyl phosphate, and triethyl phosphate can generally be used, compared to the final polymer based on phosphorus atoms (polyester resin) In terms of weight, the added content of phosphorus-based compounds can be 10 to 5000 ppm. When the content of the stabilizer is less than 10 ppm, the polyester resin may not be stable enough, and the color of the polyester resin may become yellow. When the content is more than 5000 ppm, a polymer with a high degree of polymerization cannot be obtained.
進一步地,用以改善聚合物的顏色而添加的著色劑的範例可以包括傳統的鈷基著色劑,例如乙酸鈷(cobalt acetate)、丙酸鈷(cobalt propionate)等。相對於基於鈷原子的最終聚合物(聚酯樹脂)的重量而言,著色劑添加的含量可為1至300ppm。如有需要,蒽醌基(anthraquinone-based)化合物、紫環酮基化合物(perinone-based compound)、偶氮基化合物(azo-based compound)、次甲基化合物(methine-based compound)等可作為有機著色劑,且市售產品可包括調色劑(toner),例如由Clarient公司製造的Polysynthrene Blue RLS或由Clarient公司製造的Solvaperm Red BB。相對於最終聚合物(聚酯樹脂)的總重量而言,有機化合物的著色劑的添加量可為0 ppm至50 ppm。當著色劑使用上述範圍以外的含量時,聚酯樹脂的黃色可能不能充分隱藏或是物理性質可能會劣化。Further, examples of coloring agents added to improve the color of the polymer may include traditional cobalt-based coloring agents, such as cobalt acetate, cobalt propionate, and the like. The content of the colorant added may be 1 to 300 ppm relative to the weight of the final polymer (polyester resin) based on cobalt atoms. If necessary, anthraquinone-based compounds, perinone-based compounds, azo-based compounds, methine-based compounds, etc. can be used as Organic colorants, and commercially available products may include toners, such as Polysynthrene Blue RLS manufactured by Clarient Corporation or Solvaperm Red BB manufactured by Clarient Corporation. Relative to the total weight of the final polymer (polyester resin), the addition amount of the coloring agent of the organic compound may be 0 ppm to 50 ppm. When the colorant is used in a content outside the above range, the yellow color of the polyester resin may not be sufficiently hidden or the physical properties may be deteriorated.
助晶劑的範例可以包括晶體成核劑、紫外線吸收劑、聚烯烴基樹脂、聚醯胺樹脂等,且相對於最終聚合物(聚酯樹脂)的重量而言,助晶劑添加的含量可為1至200ppm。Examples of crystallization aids may include crystal nucleating agents, ultraviolet absorbers, polyolefin-based resins, polyamide resins, etc., and relative to the weight of the final polymer (polyester resin), the amount of crystallization aids added may be It is 1 to 200 ppm.
抗氧化劑的範例可包含受阻酚類抗氧化劑(hindered phenolic antioxidant)、亞磷酸酯基抗氧化劑(phosphite-based antioxidant)、硫酯基抗氧化劑(thioester-based antioxidant)和其混合物。相對於最終聚合物(聚酯樹脂)的總重量而言,抗氧化劑添加的含量可為10到500 ppm。Examples of antioxidants may include hindered phenolic antioxidants, phosphite-based antioxidants, thioester-based antioxidants, and mixtures thereof. Relative to the total weight of the final polymer (polyester resin), the amount of antioxidant added can be 10 to 500 ppm.
分支劑的範例可包括具有三個或更多官能基的傳統分支劑,例如偏苯三酸酐(trimellitic anhydride)、三羥甲基丙烷(trimethylol propane)、偏苯三甲酸(trimellitic acid)和其混合物。相對於最終聚合物(聚酯樹脂)的總重量而言,分支劑添加的含量可為10到300 ppm。Examples of branching agents may include traditional branching agents having three or more functional groups, such as trimellitic anhydride, trimethylol propane, trimellitic acid, and mixtures thereof. Relative to the total weight of the final polymer (polyester resin), the added content of the branching agent can be 10 to 300 ppm.
此外,用於製備聚酯樹脂(樹脂B)的(a0-1)的酯化或轉酯化反應可以在溫度為150℃至300℃或200℃至270℃以及壓力為0至10.0公斤力/平方公分(kgf/cm2 )(0至7355.6毫米汞柱(mmHg))、0至5.0 kgf/cm2 (0至3677.8mmHg)或0.1至3.0 kgf/cm2 (73.6至2206.7mmHg)的條件下進行。括號外的壓力是指表壓(gauge pressure)(以kgf/cm2 表示),括號內的壓力是指絕對壓力(以mmHg表示)。當反應溫度和壓力超出上述範圍時,聚酯樹脂的物理性質可能劣化。反應時間(平均停留時間(average residence time))通常為1小時至24小時或2小時至8小時,其可依據所使用的反應溫度、壓力以及二醇相對於二羧酸或其衍生物的莫耳比例改變。In addition, the esterification or transesterification reaction of (a0-1) used to prepare the polyester resin (resin B) can be performed at a temperature of 150°C to 300°C or 200°C to 270°C and a pressure of 0 to 10.0 kgf/ Cm2 (kgf/cm 2 ) (0 to 7355.6 mmHg (mmHg)), 0 to 5.0 kgf/cm 2 (0 to 3677.8mmHg) or 0.1 to 3.0 kgf/cm 2 (73.6 to 2206.7mmHg) get on. The pressure outside the brackets refers to the gauge pressure (expressed in kgf/cm 2 ), and the pressure in the brackets refers to the absolute pressure (expressed in mmHg). When the reaction temperature and pressure exceed the above ranges, the physical properties of the polyester resin may be deteriorated. The reaction time (average residence time) is usually 1 hour to 24 hours or 2 hours to 8 hours, which can depend on the reaction temperature, pressure and the molar ratio of the diol to the dicarboxylic acid or its derivative. The ear ratio changes.
(a0-1)的酯化或轉酯化反應所獲得的產物可藉由下面(a0-2)的聚縮合反應製備出具有高聚合度的聚酯樹脂。The product obtained by the esterification or transesterification reaction of (a0-1) can prepare a polyester resin with a high degree of polymerization through the following polycondensation reaction (a0-2).
(a0-2)的聚縮合反應可在0.01到400 mmHg、0.05到100 mmHg或0.1到10 mmHg的減壓條件下於150℃至300℃、200℃至290℃或250℃至290℃的溫度進行。此處壓力是指絕對壓力。0.01到400 mmHg的減壓條件是用以移除聚縮合反應的副產物,例如甘醇(glycol),以及未反應物質,例如異山梨醇。因此,當壓力超出上述範圍,副產物與未反應物質可能無法充分移除。此外,當聚縮合反應的反應溫度超出上述範圍時,聚酯樹脂的物理性質可能劣化。聚縮合反應可進行一段時間直到達到預期的本質黏度,舉例來說,所進行的平均停留時間可為1小時至24小時。The polycondensation reaction of (a0-2) can be performed at a temperature of 150°C to 300°C, 200°C to 290°C, or 250°C to 290°C under reduced pressure of 0.01 to 400 mmHg, 0.05 to 100 mmHg, or 0.1 to 10 mmHg get on. The pressure here refers to absolute pressure. The reduced pressure conditions of 0.01 to 400 mmHg are used to remove by-products of the polycondensation reaction, such as glycol, and unreacted substances, such as isosorbide. Therefore, when the pressure exceeds the above range, by-products and unreacted substances may not be sufficiently removed. In addition, when the reaction temperature of the polycondensation reaction exceeds the above-mentioned range, the physical properties of the polyester resin may be deteriorated. The polycondensation reaction can be carried out for a period of time until the desired intrinsic viscosity is reached. For example, the average residence time carried out can be 1 hour to 24 hours.
為了減少殘留在聚酯樹脂中如異山梨醇的未反應物質的含量,可透過在酯化反應或轉酯化反應的最後階段或在聚縮合反應的初始階段有意地維持真空反應持續一段時間,也就是說,可在樹脂黏度不夠高的狀態下,將未反應的原料排出系統。當樹脂黏度高時,殘留在反應器中的原料不容易流出系統。舉例來說,透過在聚縮合反應之前,將酯化反應或轉酯化反應所獲得的反應產物在約400到1 mmHg或約200到3 mmHg的減壓條件下放置0.2小時至3小時,可有效移除殘留在聚酯樹酯中的如異山梨醇的未反應物質。產物的溫度在此可控制到等於酯化或轉酯化反應的溫度或聚縮合反應的溫度,或是介於酯化或轉酯化反應與聚縮合反應之間的溫度。In order to reduce the content of unreacted substances such as isosorbide remaining in the polyester resin, the vacuum reaction can be intentionally maintained for a period of time in the final stage of the esterification reaction or transesterification reaction or in the initial stage of the polycondensation reaction. In other words, the unreacted raw materials can be discharged from the system when the resin viscosity is not high enough. When the resin viscosity is high, the raw materials remaining in the reactor cannot easily flow out of the system. For example, before the polycondensation reaction, the reaction product obtained by the esterification reaction or the transesterification reaction is placed under a reduced pressure of about 400 to 1 mmHg or about 200 to 3 mmHg for 0.2 hours to 3 hours. Effectively remove unreacted substances such as isosorbide remaining in the polyester resin. The temperature of the product can be controlled to be equal to the temperature of the esterification or transesterification reaction or the temperature of the polycondensation reaction, or a temperature between the esterification or transesterification reaction and the polycondensation reaction.
藉由真空反應的控制而加入將未反應物質流出系統的製程,可減少殘留在聚酯樹脂中的如異山梨醇的未反應物質的含量。因此,可更有效地獲得滿足實施例的物理性質的聚酯薄膜和包含在其中的聚酯樹脂。By controlling the vacuum reaction and adding a process for flowing unreacted substances out of the system, the content of unreacted substances such as isosorbide remaining in the polyester resin can be reduced. Therefore, the polyester film and the polyester resin contained therein that satisfy the physical properties of the examples can be obtained more effectively.
同時,在(a0-2)的聚縮合反應之後所獲得的聚合物的熔化本質黏度較佳為0.45 dl/g到0.65 dl/g。當本質黏度小於0.45 dl/g時,固相聚合反應的反應速率可能會明顯降低。當本質黏度超過0.65 dl/g時,熔融材料的黏度在熔融聚合(melt polymerization)的過程中可能會增加,導致聚合物變色的機率因攪拌器和反應器之間的剪切應力(shear stress)而增加,進而產生如乙醛(acetaldehyde)的副產物。At the same time, the melt intrinsic viscosity of the polymer obtained after the polycondensation reaction of (a0-2) is preferably 0.45 dl/g to 0.65 dl/g. When the intrinsic viscosity is less than 0.45 dl/g, the reaction rate of solid-phase polymerization may be significantly reduced. When the intrinsic viscosity exceeds 0.65 dl/g, the viscosity of the molten material may increase during melt polymerization, resulting in the probability of polymer discoloration due to the shear stress between the stirrer and the reactor (shear stress) And increase, and produce by-products such as acetaldehyde.
聚合物的熔化本質黏度在此是將聚合物在150℃下以1.2 g/dl的濃度溶解於鄰氯苯酚15分鐘之後,在35℃下所測得。The melting intrinsic viscosity of the polymer here is measured at 35°C after dissolving the polymer in o-chlorophenol at a concentration of 1.2 g/dl at 150°C for 15 minutes.
藉由上述的步驟(a0-1)和(a0-2),可製備出用來形成本揭露一實施例的聚酯薄膜的聚酯樹脂。Through the above steps (a0-1) and (a0-2), the polyester resin used to form the polyester film of an embodiment of the present disclosure can be prepared.
在完成聚縮合反應之後,所獲得的聚合物在結晶化之後可進一步進行固相聚合反應以製備出具有均一的分子量分布的聚酯樹脂,因此可進一步改善所製備的薄膜的透明度。After the polycondensation reaction is completed, the obtained polymer can be further subjected to solid-phase polymerization after crystallization to prepare a polyester resin having a uniform molecular weight distribution, so the transparency of the prepared film can be further improved.
藉此,本揭露一實施例的聚酯薄膜的製備方法在(a0-2)的聚縮合反應步驟之後可包含:(a0-3)對聚縮合反應(熔融聚合)所獲得的聚酯樹脂(之後稱為聚合物)進行結晶化製程;以及(a0-4)對結晶化的聚合物進行固相聚合製程以具有一本質黏度,本質黏度是在150℃下溶解於濃度為1.2g/dl的鄰氯苯酚15分鐘之後,在35℃下測量而得,且比步驟(a0-2)中所獲得的聚合物的本質黏度高0.10到0.40dl/g。Thereby, the preparation method of the polyester film of an embodiment of the present disclosure may include after the polycondensation reaction step of (a0-2): (a0-3) the polyester resin obtained by the polycondensation reaction (melt polymerization) ( (Hereinafter referred to as polymer) undergoing a crystallization process; and (a0-4) performing a solid-phase polymerization process on the crystallized polymer to have an intrinsic viscosity, which is dissolved in a concentration of 1.2 g/dl at 150°C O-chlorophenol is measured at 35°C after 15 minutes, and is 0.10 to 0.40 dl/g higher than the intrinsic viscosity of the polymer obtained in step (a0-2).
具體來說,在(a0-3)的結晶化步驟中,藉由(a0-2)的聚縮合反應所獲得的聚合物可被排出反應器外以製成顆粒(granulation)。製成顆粒的方法可為將聚合物擠出成股線狀(strand shape)並在冷卻液中固化後再用切割機切割的股線切割法(strand cutting method)或是將模孔浸入冷卻液中而聚合物直接於冷卻液中擠出後再用切割機切割的水下切割法(underwater cutting method)。在股線切割法中,一般會將冷卻液維持在低溫以充分固化股線,進而避免切割問題。在水下切割法中,較佳可維持冷卻液的溫度以符合聚合物,使得聚合物的形狀一致。然而,在結晶聚合物的情況,冷卻液的溫度可以有意地保持在高溫,藉此在排出(出料)過程中產生結晶。Specifically, in the crystallization step of (a0-3), the polymer obtained by the polycondensation reaction of (a0-2) can be discharged out of the reactor to be granulated. The method of making pellets can be the strand cutting method in which the polymer is extruded into a strand shape and solidified in the cooling liquid and then cut with a cutting machine, or the die hole is immersed in the cooling liquid The underwater cutting method in which the polymer is directly extruded in the cooling liquid and then cut with a cutting machine (underwater cutting method). In the strand cutting method, the coolant is generally maintained at a low temperature to fully solidify the strands, thereby avoiding cutting problems. In the underwater cutting method, it is preferable to maintain the temperature of the cooling liquid to conform to the polymer, so that the shape of the polymer is consistent. However, in the case of crystalline polymers, the temperature of the cooling liquid can be intentionally maintained at a high temperature, thereby generating crystallization during discharge (discharge).
同時,也可用水清洗製成顆粒的聚合物。在清洗期間,水的溫度較佳相同於聚合物的玻璃轉移溫度或是低於玻璃轉移溫度約5℃至20℃。當水的溫度高於上述範圍時,由於可能會發生熔合而非較佳的情況。在聚合物顆粒於排出過程中產生結晶的情況下,即使溫度高於玻璃轉移溫度,熔合不會發生,因此水的溫度可根據結晶度來決定。透過用水清洗顆粒狀聚合物,可移除在未反應原料中溶解於水的原料。隨著顆粒尺寸越小,顆粒在一定重量下的表面積會越大,因此較小的粒徑是較有利的。為了達到這樣的目的,可將顆粒製備成具有約14毫克(mg)或更小的平均重量。At the same time, water can also be used to clean the polymer made into particles. During the cleaning, the temperature of the water is preferably the same as the glass transition temperature of the polymer or is about 5°C to 20°C lower than the glass transition temperature. When the temperature of the water is higher than the above range, it is not preferable because of the possibility of fusion. In the case where the polymer particles are crystallized during the discharge process, even if the temperature is higher than the glass transition temperature, fusion will not occur, so the temperature of the water can be determined according to the crystallinity. By washing the particulate polymer with water, the raw materials dissolved in water in the unreacted raw materials can be removed. As the particle size is smaller, the surface area of the particle under a certain weight will be larger, so a smaller particle size is more advantageous. In order to achieve such a purpose, the particles may be prepared to have an average weight of about 14 milligrams (mg) or less.
製成顆粒的聚合物會先進行結晶化步驟以防止在固相聚合反應步驟中產生熔合。結晶化步驟可在大氣、惰性氣體、水蒸氣、含水蒸氣的惰性氣體的環境下或在溶液中於110℃到180℃或120℃到180℃的溫度進行。當溫度低時,形成顆粒晶體的速度可能過慢。當溫度高時,顆粒表面會以比形成晶體的速度還快的速度熔化,使得顆粒黏在一起,從而導致熔合。由於顆粒的耐熱性隨顆粒結晶而增加,因此也可透過將結晶化過程分成幾個步驟並逐步升高溫度來結晶化顆粒。The pelletized polymer will first undergo a crystallization step to prevent fusion during the solid phase polymerization step. The crystallization step can be carried out at a temperature of 110°C to 180°C or 120°C to 180°C under the atmosphere, inert gas, water vapor, inert gas containing water vapor, or in a solution. When the temperature is low, the speed of forming granular crystals may be too slow. When the temperature is high, the surface of the particles will melt faster than the rate at which crystals are formed, causing the particles to stick together, leading to fusion. Since the heat resistance of the particles increases as the particles crystallize, the particles can also be crystallized by dividing the crystallization process into several steps and gradually increasing the temperature.
固相聚合反應可在例如氮氣(nitrogen)、二氧化碳(carbon dioxide)或氬氣(argon)等惰性氣體的環境下,或可在400到0.01 mmHg的減壓條件下,於180到220℃的溫度持續進行1小時或更多的平均滯留時間,較佳為10小時或更多。透過此固相聚合反應,可進一步增加分子量,且在熔融反應中殘留而未反應的原料以及反應過程中產生的環狀寡聚物(cyclic oligomer)與乙醛等可被移除。The solid-phase polymerization reaction can be under an inert gas environment such as nitrogen, carbon dioxide, or argon, or under a reduced pressure of 400 to 0.01 mmHg at a temperature of 180 to 220°C The average residence time is continued for 1 hour or more, preferably 10 hours or more. Through this solid-phase polymerization reaction, the molecular weight can be further increased, and the unreacted raw materials remaining in the melt reaction and the cyclic oligomers and acetaldehyde produced during the reaction can be removed.
可進行固相聚合反應直到聚合物的固相本質黏度比(a0-2)的聚縮合反應所獲得的聚合物的熔化本質黏度高0.10 dl/g到0.40 dl/g。當固相聚合反應後樹脂的本質黏度與固相聚合反應前樹脂的本質黏度的差異小於0.10 dl/g,可能無法有效地改善聚合度。當本質黏度的差異超過0.40 dl/g時,分子量的分布會變寬,以致於無法展現出足夠的耐熱性。此外,隨著低聚物的含量相對增加,在高溫下很有可能會發生結晶的現象,使其在熱處理之後難以維持高透明度。The solid phase polymerization reaction can be carried out until the solid phase intrinsic viscosity of the polymer is 0.10 dl/g to 0.40 dl/g higher than the melting intrinsic viscosity of the polymer obtained by the polycondensation reaction of (a0-2). When the difference between the intrinsic viscosity of the resin after the solid-phase polymerization and the intrinsic viscosity of the resin before the solid-phase polymerization is less than 0.10 dl/g, the degree of polymerization may not be effectively improved. When the difference in intrinsic viscosity exceeds 0.40 dl/g, the molecular weight distribution becomes broad, so that sufficient heat resistance cannot be exhibited. In addition, as the content of oligomers relatively increases, crystallization is likely to occur at high temperatures, making it difficult to maintain high transparency after heat treatment.
更具體來說,可進行固相聚合反應直到聚合物的固相本質黏度比固相聚合反應前聚合物的熔化本質黏度高0.10 dl/g到0.40 dl/g,其值為0.65 dl/g到1.5 dl/g、0.7 dl/g到1.2 dl/g或0.8 dl/g到1.0 dl/g。當進行固相聚合反應直到本質黏度達到上述範圍時,聚合物的分子量分布可變窄,藉此降低成型過程中的結晶速率。因此,可在不降低透明度的情形下改善耐熱性和結晶度。當固相聚合反應後的樹脂的本質黏度小於上述範圍,由於結晶速率因低分子量的聚合物而增加,因此難以提供具有優異的透明度的聚酯薄膜。More specifically, the solid-phase polymerization reaction can be carried out until the solid-phase intrinsic viscosity of the polymer is 0.10 dl/g to 0.40 dl/g higher than the melting intrinsic viscosity of the polymer before the solid-phase polymerization reaction, and the value is 0.65 dl/g to 1.5 dl/g, 0.7 dl/g to 1.2 dl/g, or 0.8 dl/g to 1.0 dl/g. When the solid-phase polymerization is carried out until the intrinsic viscosity reaches the above range, the molecular weight distribution of the polymer can be narrowed, thereby reducing the crystallization rate during the molding process. Therefore, heat resistance and crystallinity can be improved without reducing transparency. When the intrinsic viscosity of the resin after solid-phase polymerization is less than the above range, since the crystallization rate is increased due to the low molecular weight polymer, it is difficult to provide a polyester film with excellent transparency.
根據上述方法所製備的聚酯樹脂(樹脂B)具有重複的衍生自二羧酸或其衍生物的酸部分和衍生自二醇的二醇部分的結構,且相對於二醇部分的總量為100 mol%而言包含4 mol%到18 mol%的衍生自異山梨醇的第一二醇部分和選擇性包含衍生自環己烷二甲醇的第二二醇部分。當聚酯樹脂另包括衍生自環己烷二甲醇的第二二醇部分時,第二二醇部分的含量符合上述公式1的條件。因此,當聚酯樹脂應用於薄膜的製備時,可展現良好的耐熱性和良好的黏著度。The polyester resin (resin B) prepared according to the above method has a repeating structure of an acid part derived from a dicarboxylic acid or its derivative and a diol part derived from a diol, and is relative to the total amount of the diol part For 100 mol%, it contains 4 mol% to 18 mol% of the first diol moiety derived from isosorbide and optionally contains the second diol moiety derived from cyclohexanedimethanol. When the polyester resin further includes a second diol moiety derived from cyclohexanedimethanol, the content of the second diol moiety meets the conditions of Formula 1 above. Therefore, when the polyester resin is applied to the preparation of the film, it can exhibit good heat resistance and good adhesion.
由上述製備方法所製備的本揭露一實施例的聚酯薄膜可為由含有最佳混合比例的聚對苯二甲酸乙二酯與聚酯樹脂的混合物形成的樹脂層所構成的單層薄膜。The polyester film of an embodiment of the present disclosure prepared by the above-mentioned preparation method may be a single-layer film composed of a resin layer formed of a mixture of polyethylene terephthalate and polyester resin in an optimal mixing ratio.
因此,聚酯薄膜可展現出高透明度,且特別的是,當聚酯薄膜為具有1mm厚度的未拉伸薄膜或200μm厚度的拉伸薄膜時,依據ASTM D1003-97量測到的霧度可為3%或更少、2%或更少、1.5%或更少、1%或更少或0.5%或更少。霧度的下限並不特別限制,可為0%。Therefore, the polyester film can exhibit high transparency, and in particular, when the polyester film is an unstretched film with a thickness of 1 mm or a stretched film with a thickness of 200 μm, the haze measured according to ASTM D1003-97 can be It is 3% or less, 2% or less, 1.5% or less, 1% or less, or 0.5% or less. The lower limit of the haze is not particularly limited, and may be 0%.
此外,聚酯薄膜可展現良好的耐熱性,具體地,在未拉伸薄膜的情況下,損耗因數(tan δ, tan delta)可為88℃或更高,或88℃至100℃。因此,聚酯薄膜可容易地使用在約80℃的溫度下的印刷製程中。在拉伸薄膜的情況下,tan δ可為110℃或更高,或110℃至130℃,因此可使用在更高溫度下的印刷過程中。In addition, the polyester film may exhibit good heat resistance, and specifically, in the case of an unstretched film, the loss factor (tan δ, tan delta) may be 88°C or higher, or 88°C to 100°C. Therefore, the polyester film can be easily used in a printing process at a temperature of about 80°C. In the case of a stretched film, the tan δ can be 110°C or higher, or 110°C to 130°C, so it can be used in a printing process at a higher temperature.
耐熱性通常可由示差掃描量熱法所測量的玻璃轉移溫度來評估。然而,若因樣品的本質而無法使用示差掃描量熱法時,可使用動態機械分析(dynamic mechanical analysis,DMA)或熱機械分析(thermomechanical analysis, TMA)量測楊氏模數E’和損耗模數E”,並藉由它們計算出tan δ以獲得玻璃轉移溫度。因此在本揭露中,tan δ是由動態機械分析所計算而得,並根據此結果評估耐熱性。具體來說,將聚酯薄膜切成大小為30 毫米(mm)×5.3毫米(縱向長度×橫向長度)以製備樣品,且在下述條件下使用動態機械分析分別測量楊氏模數E’和損耗模數E”。然後可根據下面公式4計算出tan δ。Heat resistance can usually be evaluated by the glass transition temperature measured by differential scanning calorimetry. However, if differential scanning calorimetry cannot be used due to the nature of the sample, dynamic mechanical analysis (DMA) or thermomechanical analysis (TMA) can be used to measure Young’s modulus E'and loss modulus. Calculate tan δ from them to obtain the glass transition temperature. Therefore, in this disclosure, tan δ is calculated by dynamic mechanical analysis, and the heat resistance is evaluated based on this result. Specifically, the poly The ester film was cut into a size of 30 millimeters (mm) x 5.3 millimeters (longitudinal length x transverse length) to prepare samples, and the Young's modulus E'and loss modulus E" were measured using dynamic mechanical analysis under the following conditions. Then the tan δ can be calculated according to Equation 4 below.
>量測條件>>Measurement conditions>
固定頻率(掃描頻率/振幅:15 μm))Fixed frequency (scanning frequency/amplitude: 15 μm))
溫度改變:溫度以每分鐘3℃的速率從室溫(RT)增加到150℃Temperature change: The temperature increases from room temperature (RT) to 150°C at a rate of 3°C per minute
[公式4][Formula 4]
Tan δ= E’/E”Tan δ= E’/E”
如果tan δ為100℃或更高,或更具體地為110℃或更高,則其可以判定為「優異的耐熱性」。If tan δ is 100°C or higher, or more specifically 110°C or higher, it can be judged as "excellent heat resistance."
此外,由於優異的耐熱性,聚酯薄膜可能具有低應變。具體地,當聚酯薄膜為1mm厚度的未拉伸薄膜或200μm厚度的拉伸薄膜時,其在100℃的應變可為3%或更小,或1%至3%。In addition, the polyester film may have low strain due to excellent heat resistance. Specifically, when the polyester film is an unstretched film with a thickness of 1 mm or a stretched film with a thickness of 200 μm, its strain at 100° C. may be 3% or less, or 1% to 3%.
在本揭露中,應變(%)可透過使用動態機械分析(DMA)和時間-溫度疊加(time-temperature superposition, TTS)的蠕變(Creep)TTS測試來計算。具體地,在蠕變TTS測試中,聚酯薄膜會從室溫升溫,當溫度達到100℃時,在等溫條件下對薄膜施加10百萬帕(MPa)的應力10分鐘。之後,根據以下公式5,相對於施加應力之前的薄膜長度而言,薄膜的長度在100℃施加應力所產生的變形會轉換為應變(%)。In this disclosure, the strain (%) can be calculated by the Creep TTS test using dynamic mechanical analysis (DMA) and time-temperature superposition (TTS). Specifically, in the creep TTS test, the polyester film will heat up from room temperature, and when the temperature reaches 100° C., a stress of 10 megapascals (MPa) is applied to the film under isothermal conditions for 10 minutes. Then, according to the following formula 5, relative to the film length before the stress is applied, the deformation of the film length when the stress is applied at 100° C. is converted into strain (%).
[公式5][Formula 5]
應變(%)=[(在100℃施加應力之後的聚酯薄膜的長度-施加應力前的聚酯薄膜的長度)/施加應力之前的聚酯薄膜的長度]×100Strain (%)=[(length of polyester film after applying stress at 100°C-length of polyester film before applying stress)/length of polyester film before applying stress]×100
當100℃的應變超過3%時,可以視覺地識別變形的程度。因此,在100℃為3%或更少的應變可評估為「優異的耐熱性」。When the strain at 100°C exceeds 3%, the degree of deformation can be visually recognized. Therefore, a strain of 3% or less at 100°C can be evaluated as "excellent heat resistance".
此外,聚酯薄膜可具有優異的黏著度,且特別地,對紙而言可具有良好的黏著度。In addition, the polyester film may have excellent adhesion, and in particular, may have good adhesion to paper.
如上文所述,根據本揭露的一實施例的聚酯薄膜可因其優異的耐熱性、透明度和黏著度而應用在各種領域中。特別地,聚酯薄膜可用於需要高透明度的光學膜、需要優異耐熱性和耐化學性的食品容器膜或印刷膜,以及需要高黏著度和熱密封性的黏著膜或包裝膜。As described above, the polyester film according to an embodiment of the present disclosure can be applied in various fields due to its excellent heat resistance, transparency and adhesion. In particular, polyester films can be used for optical films that require high transparency, food container films or printing films that require excellent heat resistance and chemical resistance, and adhesive films or packaging films that require high adhesiveness and heat sealability.
下文將透過本發明的具體實例詳細描述本發明的步驟與功效。然而,所述實例是以範例的方式提出,並非意圖用以限制本發明範圍。Hereinafter, the steps and effects of the present invention will be described in detail through specific examples of the present invention. However, the examples are presented as examples and are not intended to limit the scope of the present invention.
根據下述方法測量以下物理性質。The following physical properties were measured according to the following methods.
(1)本質黏度(IV)(1) Intrinsic viscosity (IV)
在150℃濃度為1.2 g/dl的鄰氯苯酚(o-chlorophenol)中溶解樣品15分鐘後,使用烏氏黏度管(Ubbelohde viscosity tube)測量樣品的本質黏度。具體地,將黏度管的溫度保持在35℃,且測量溶劑(鄰氯苯酚) 通過黏度管的特定內部區域之間所花費的時間(流出時間;t0),且測量將樣品溶解在溶劑中製備出的溶液通過所述管所花費的時間(t)。隨後,將t0和t代入公式2計算出比黏度(specific viscosity)ηsp ,且將計算出的比黏度代入公式3計算出本質黏度。 [公式2] [公式3] After dissolving the sample in o-chlorophenol with a concentration of 1.2 g/dl at 150°C for 15 minutes, the intrinsic viscosity of the sample was measured using an Ubbelohde viscosity tube. Specifically, the temperature of the viscosity tube is maintained at 35°C, and the time (outflow time; t0) spent between the solvent (o-chlorophenol) passing through a specific internal area of the viscosity tube is measured, and the sample is prepared by dissolving the sample in the solvent. The time (t) taken for the solution to pass through the tube. Subsequently, substituting t0 and t into Equation 2 to calculate the specific viscosity η sp , and substituting the calculated specific viscosity into Equation 3 to calculate the intrinsic viscosity. [Formula 2] [Formula 3]
在公式3中,A為0.247的赫金斯常數(Huggin's constant),且c為1.2 g/dl的濃度。In Equation 3, A is the Huggin's constant of 0.247, and c is the concentration of 1.2 g/dl.
在熔化本質黏度的情況下,以聚縮合反應之後所得到的聚合物係作為樣品,且在固相本質黏度的情況下,以結晶化和固相聚合反應後所得到的聚合物作為樣品。In the case of melting intrinsic viscosity, the polymer system obtained after the polycondensation reaction is used as the sample, and in the case of solid phase intrinsic viscosity, the polymer obtained after crystallization and solid-phase polymerization is used as the sample.
(2)衍生自異山梨醇(ISB)和1,4-環己烷二甲醇(CHDM)的二醇部分的含量(2) The content of the diol moiety derived from isosorbide (ISB) and 1,4-cyclohexanedimethanol (CHDM)
在最終製備的聚酯樹脂的樣品溶解在濃度為3毫克/毫升(mg/mL)的氘代氯仿(deuterated chloroform, CDCI3 )溶劑中之後,透過在25℃下使用核磁共振裝置(JEOL, 600 MHz FT-NMR)所獲得的1H-NMR光譜,可確認衍生自異山梨醇(ISB)的第一二醇部分的含量和衍生自1,4-環己烷二甲醇(CHDM)的第二二醇部分的含量。After the final prepared polyester resin sample is dissolved in a deuterated chloroform (CDCI 3 ) solvent with a concentration of 3 milligrams/ml (mg/mL), it is tested by using a nuclear magnetic resonance device (JEOL, 600 at 25°C). MHz FT-NMR), the 1H-NMR spectrum obtained can confirm the content of the first diol part derived from isosorbide (ISB) and the second second part derived from 1,4-cyclohexanedimethanol (CHDM) The content of the alcohol part.
(3)薄膜厚度(3) Film thickness
用光學顯微鏡觀察在實例和比較實例中的一個製備出的聚酯薄膜的剖面。在確定不同位置的厚度之後,可將其平均值判定為薄膜厚度。The cross section of the polyester film prepared in one of the Examples and Comparative Examples was observed with an optical microscope. After determining the thickness of different positions, the average value can be judged as the film thickness.
(4)tan δ(4)tan δ
為了評估聚酯薄膜的耐熱性,將實例和比較實例中的一個製備出的聚酯薄膜切割成30mm×5.3mm(縱向長度×橫向長度)的尺寸,以製備成樣品,且在下述條件下分別使用DMA量測楊式模數(E’)和損耗模數(E”)。此後,根據下述公式4計算出tanδ。In order to evaluate the heat resistance of the polyester film, the polyester film prepared in one of the Examples and Comparative Examples was cut into a size of 30 mm × 5.3 mm (longitudinal length × lateral length) to prepare samples, and under the following conditions, respectively Use DMA to measure Young's modulus (E') and loss modulus (E"). After that, tanδ is calculated according to the following formula 4.
>量測條件>>Measurement conditions>
固定頻率(掃描頻率/振幅:15μm))Fixed frequency (scanning frequency/amplitude: 15μm))
溫度改變:溫度以每分鐘3℃的速率從室溫(RT)增加到150℃Temperature change: The temperature increases from room temperature (RT) to 150°C at a rate of 3°C per minute
[公式4][Formula 4]
Tan δ= E’/E”Tan δ= E’/E”
如果tan δ為100℃或更高,或更具體為110℃或更高,則可判定為「優異的耐熱性」。If tan δ is 100°C or higher, or more specifically 110°C or higher, it can be judged as "excellent heat resistance".
(5)應變(5) Strain
當對樣品施加應力時,樣品會產生對應應力的變形,即使樣品受到固定的應力,也會發生樣品隨著時間逐漸變形的蠕變現象。When stress is applied to the sample, the sample will deform corresponding to the stress. Even if the sample is subjected to a fixed stress, the creep phenomenon of the sample gradually deforming over time will occur.
因此,為了根據由實例和比較實例中的一個製備出的聚酯薄膜的溫度預測變形,可使用動態機械分析(DMA)和時間-溫度疊加(TTS)來進行蠕變TTS測試。Therefore, in order to predict the deformation based on the temperature of the polyester film prepared from one of the Examples and Comparative Examples, a dynamic mechanical analysis (DMA) and time-temperature superposition (TTS) can be used to perform a creep TTS test.
具體地,在蠕變TTS測試中,將具有由實例和比較實例中之一個製備出的聚酯薄膜的尺寸為30mm×5.3mm(縱向長度×橫向長度)的樣品從室溫加熱至室溫(RT),且當溫度達到90℃、100℃和110℃時,分別在等溫條件下施加10 MPa的應力到樣品持續10分鐘。之後,根據下面的公式6,相對於施加應力之前的樣品長度而言,樣品的長度在90℃、100℃或110℃施加應力所產生的變形會轉換為應變(%)。Specifically, in the creep TTS test, a sample having a size of 30 mm × 5.3 mm (longitudinal length × transverse length) of a polyester film prepared by one of the Examples and Comparative Examples was heated from room temperature to room temperature ( RT), and when the temperature reaches 90°C, 100°C, and 110°C, a stress of 10 MPa is applied to the sample for 10 minutes under isothermal conditions, respectively. After that, according to Equation 6 below, relative to the length of the sample before the stress is applied, the deformation of the sample length when stress is applied at 90°C, 100°C, or 110°C is converted into strain (%).
[公式6][Formula 6]
應變(%)=[(在90℃、100℃或110℃施加應力之後的聚酯薄膜的樣品的長度-施加應力前的聚酯薄膜的樣品的長度)/施加應力之前的聚酯薄膜的樣品的長度)]×100Strain (%)=[(length of the polyester film sample after stress is applied at 90℃, 100℃ or 110℃-the length of the polyester film sample before stress is applied)/the polyester film sample before stress is applied Length)]×100
舉例來說,100℃的應變可透過將在100℃的等溫條件下施加10MPa的應力10分鐘所產生變形的聚酯薄膜的樣品的長度代入公式6中100℃下施加應力之後的聚酯薄膜的樣品的長度(參見上述的公式5)計算出。For example, the strain at 100°C can be obtained by substituting the length of a sample of a polyester film deformed by applying a stress of 10 MPa for 10 minutes under an isothermal condition of 100°C to the polyester film after stress at 100°C The length of the sample (see Equation 5 above) is calculated.
根據90℃、100℃和110℃的溫度確認所述變形的結果,90℃的應變小於100℃的應變,且110℃的應變高於100℃的應變。因此,耐熱性可根據100℃的應變值進行評估。當100℃的應變超過3%時,可視覺地識別變形的程度。因此,3%或更少的100℃的應變可評估為「優異的耐熱性」。According to the results of confirming the deformation at the temperatures of 90°C, 100°C, and 110°C, the strain at 90°C is smaller than the strain at 100°C, and the strain at 110°C is higher than the strain at 100°C. Therefore, the heat resistance can be evaluated based on the strain value at 100°C. When the strain at 100°C exceeds 3%, the degree of deformation can be visually recognized. Therefore, a 100°C strain of 3% or less can be evaluated as "excellent heat resistance".
(6)黏著度(6) Adhesion
使用熱梯度測試儀,將在實例和比較實例中之一個製備出的聚酯薄膜置放於紙之間,然後在230℃下黏合3秒,以根據下述標準確認和評估與紙的黏著度。Using a thermal gradient tester, the polyester film prepared in one of the example and the comparative example was placed between the paper, and then bonded at 230°C for 3 seconds to confirm and evaluate the adhesion to the paper according to the following standards .
O:黏合(bonded)O: Bonded
X:未黏合(Not bonded)X: Not bonded
(7)霧度(Haze)(7) Haze
將在實例和比較實例中的一個製備出的聚酯薄膜切割成10cm×10cm(縱向長度×橫向長度)的尺寸以製備成樣品。樣品的平行穿透率與擴散穿透率可根據ASTM D1003-97使用Minolta所製造的CM-3600A儀器量測出。穿透率定義為平行穿透率和擴散穿透率的總和,霧度定義為擴散穿透率對穿透率的百分比(霧度=擴散穿透率/穿透率×100)。因此,從樣品的平行穿透率和擴散穿透率可計算出霧度。The polyester film prepared in one of the Examples and Comparative Examples was cut into a size of 10 cm×10 cm (longitudinal length×horizontal length) to prepare samples. The parallel penetration rate and diffusion penetration rate of the sample can be measured according to ASTM D1003-97 using the CM-3600A instrument manufactured by Minolta. The penetration rate is defined as the sum of the parallel penetration rate and the diffusion penetration rate, and the haze is defined as the percentage of the diffusion penetration rate to the penetration rate (haze = diffusion penetration rate / penetration rate × 100). Therefore, the haze can be calculated from the parallel penetration rate and diffusion penetration rate of the sample.
3或更小的霧度可評估為「優異透明度」。The haze of 3 or less can be evaluated as "excellent transparency".
>聚酯樹脂的製備>>Preparation of polyester resin>
製備實例1Preparation example 1
將3257.4 g(19.6莫耳(mol))的對苯二甲酸(TPA)、1180.1 g(19.0 mol)的乙二醇與229.2 g(1.6 mol)異山梨醇(ISB)置入體積10公升(L)的反應器中,其中能夠用水冷卻的管柱(column)和冷凝器(condenser)連接至反應器,但相對於二醇部分的總量而言,可調整含量使得引入最終的聚酯樹脂中的衍生自異山梨醇的二醇部分的含量為5 mol%。以1.0 g的二氧化鍺(二氧化鍺與對苯二甲酸的莫耳比例為1.05)作為催化劑,以1.46 g的磷酸作為穩定劑,以及以0.7 g的乙酸鈷作為著色劑。接著,將氮氣注入反應器中,以形成加壓狀態,在此狀態中,反應器的壓力比常壓高1.0 kgf/cm2 。Put 3257.4 g (19.6 mol (mol)) terephthalic acid (TPA), 1180.1 g (19.0 mol) ethylene glycol, and 229.2 g (1.6 mol) isosorbide (ISB) into a volume of 10 liters (L ) In the reactor, in which a water-cooled column and condenser are connected to the reactor, but relative to the total amount of the diol part, the content can be adjusted so as to be incorporated into the final polyester resin The content of the diol moiety derived from isosorbide is 5 mol%. 1.0 g of germanium dioxide (the molar ratio of germanium dioxide to terephthalic acid is 1.05) was used as a catalyst, 1.46 g of phosphoric acid was used as a stabilizer, and 0.7 g of cobalt acetate was used as a colorant. Next, nitrogen was injected into the reactor to form a pressurized state, in which the pressure of the reactor was 1.0 kgf/cm 2 higher than the normal pressure.
此外,將反應器的溫度升高至260℃並維持在相同的溫度,並進行酯化反應直到反應器中的混合物變透明狀。在此製程中,未反應的異山梨醇和副產物可藉由管柱和冷凝器排出。當酯化反應完成時,將處於加壓狀態的反應器中的氮氣排出至外部,以將反應器中的壓力降低至常壓,然後將反應器中的混合物轉移到能夠進行真空反應的體積7公升的反應器中。In addition, the temperature of the reactor was increased to 260°C and maintained at the same temperature, and the esterification reaction was performed until the mixture in the reactor became transparent. In this process, unreacted isosorbide and by-products can be discharged through the column and condenser. When the esterification reaction is completed, the nitrogen in the reactor in a pressurized state is discharged to the outside to reduce the pressure in the reactor to normal pressure, and then the mixture in the reactor is transferred to a volume capable of performing a vacuum reaction. In a liter reactor.
接著,將反應器的溫度用1小時升溫至280℃,並將反應器的壓力維持在1托或更低的壓力下同時進行聚縮合反應。聚縮合反應持續進行直到反應器中反應產物的本質黏度(熔化本質黏度)變為0.55 dl/g。當反應產物的本質黏度達到期望的水平時,將反應產物排出到反應器的外部並絞合,然後用冷卻液固化並製成顆粒,使其平均重量約為12至14 mg。Next, the temperature of the reactor was increased to 280° C. over 1 hour, and the pressure of the reactor was maintained at a pressure of 1 Torr or less while performing the polycondensation reaction. The polycondensation reaction continues until the intrinsic viscosity (melting intrinsic viscosity) of the reaction product in the reactor becomes 0.55 dl/g. When the intrinsic viscosity of the reaction product reaches the desired level, the reaction product is discharged to the outside of the reactor and twisted, then solidified with a cooling liquid and made into pellets, so that the average weight is about 12 to 14 mg.
將顆粒在150℃下於氮氣環境中放置1小時並進行結晶化,接著將其加入體積20公升的固相聚合反應器中。之後,將氮氣以50公升/分鐘(L/min)的速率流入至反應器中。在此,將反應器的溫度以40℃/小時(℃/hour)的速率從室溫提升至140℃,並在140℃維持3小時。接著,以40℃/小時的速率將溫度再提升至200℃並維持在200℃。進行固相聚合反應直到反應器中的顆粒的本質黏度(固相本質黏度)達到0.70 dl/g。The particles were placed in a nitrogen atmosphere at 150°C for 1 hour and crystallized, and then added to a solid phase polymerization reactor with a volume of 20 liters. After that, nitrogen gas was flowed into the reactor at a rate of 50 liters per minute (L/min). Here, the temperature of the reactor was increased from room temperature to 140°C at a rate of 40°C/hour (°C/hour), and maintained at 140°C for 3 hours. Then, the temperature was increased to 200°C again at a rate of 40°C/hour and maintained at 200°C. The solid phase polymerization reaction is carried out until the intrinsic viscosity of the particles in the reactor (solid phase intrinsic viscosity) reaches 0.70 dl/g.
相對於所獲得的聚酯樹酯中所含的酸部分的總量而言,衍生自對苯二甲酸的酸部分的含量為100 mol%。相對於二醇部分的總量而言,衍生自異山梨醇的二醇部分的含量為5 mol%。The content of the acid moiety derived from terephthalic acid is 100 mol% relative to the total amount of the acid moiety contained in the obtained polyester resin. The content of the diol part derived from isosorbide is 5 mol% with respect to the total amount of the diol part.
製備實例2Preparation example 2
將3354.8 g(20.2莫耳)的對苯二甲酸(TPA)、1403.4 g(22.6莫耳)的乙二醇和531.1 g(3.6莫耳)的異山梨醇(ISB)置入10 L反應器中,能夠用水冷卻的管柱和冷凝器連接到反應器,但是含量可調整至使得相對於二醇部分的總量而言引入至最終聚酯樹脂的衍生自ISB的二醇部分的含量為10 mol%。以1.0 g的二氧化鍺(二氧化鍺/對苯二甲酸的莫耳比例為1.3)作為催化劑,以1.46 g的磷酸作為穩定劑,以0.7 g的乙酸鈷作為著色劑。然後,向反應器中注入氮氣以形成加壓狀態,其中反應器的壓力比常壓高1.0 kgf/cm2 。Put 3354.8 g (20.2 mol) of terephthalic acid (TPA), 1403.4 g (22.6 mol) of ethylene glycol and 531.1 g (3.6 mol) of isosorbide (ISB) into a 10 L reactor, A column and a condenser that can be cooled with water are connected to the reactor, but the content can be adjusted so that the content of the ISB-derived diol part introduced into the final polyester resin is 10 mol% relative to the total amount of the diol part . 1.0 g of germanium dioxide (germanium dioxide/terephthalic acid molar ratio of 1.3) was used as a catalyst, 1.46 g of phosphoric acid was used as a stabilizer, and 0.7 g of cobalt acetate was used as a colorant. Then, nitrogen was injected into the reactor to form a pressurized state, in which the pressure of the reactor was 1.0 kgf/cm 2 higher than the normal pressure.
此外,將反應器的溫度升至260 ℃並維持在相同的溫度,且進行酯化反應直到反應器中的混合物變為透明。在此製程中,未反應的ISB和副產物透過管住和冷凝器流出。當酯化反應完成時,將加壓反應器中的氮氣排放到外部,以將反應器的壓力降低到常壓,然後將反應器中的混合物轉移到能夠進行真空反應的7 L的反應器中。In addition, the temperature of the reactor was increased to 260°C and maintained at the same temperature, and the esterification reaction was performed until the mixture in the reactor became transparent. In this process, unreacted ISB and by-products flow out through the tube and condenser. When the esterification reaction is completed, the nitrogen in the pressurized reactor is discharged to the outside to reduce the pressure of the reactor to normal pressure, and then the mixture in the reactor is transferred to a 7 L reactor capable of vacuum reaction .
然後,在1小時內將反應器的溫度升至270 ℃,且聚縮合反應繼續進行,同時將反應器的壓力維持在1托或更低。聚縮合反應一直進行到反應器中反應產物的本質黏度(熔化IV)變為0.50 dl/g。當反應產物的本質黏度達到預期的水平時,反應產物從反應器中排出並絞合。用冷卻液將其固化並製成顆粒,使其平均重量約為12 mg至14 mg。Then, the temperature of the reactor was raised to 270°C within 1 hour, and the polycondensation reaction continued while maintaining the pressure of the reactor at 1 Torr or lower. The polycondensation reaction proceeds until the intrinsic viscosity (melting IV) of the reaction product in the reactor becomes 0.50 dl/g. When the intrinsic viscosity of the reaction product reaches the expected level, the reaction product is discharged from the reactor and twisted. It is solidified with coolant and made into pellets so that the average weight is about 12 mg to 14 mg.
將顆粒儲存在70 ℃的水中5小時,並在氮氣氣氛下於150 ℃靜置1小時以結晶化,然後放入20 L固相聚合反應器中。然後,氮氣以50 L/min的速度流入反應器。在此,反應器的溫度以40℃/小時的速率從室溫升至140 ℃,並在140 ℃下維持3小時。接著,溫度以40℃/小時的速率進一步升高到200 ℃,並保持在200 ℃。進行固相聚合反應,直到反應器中顆粒的本質黏度(固相IV)達到0.75 dl/g。The particles were stored in water at 70°C for 5 hours, and allowed to stand at 150°C for 1 hour under a nitrogen atmosphere for crystallization, and then put into a 20 L solid phase polymerization reactor. Then, nitrogen gas flows into the reactor at a rate of 50 L/min. Here, the temperature of the reactor was increased from room temperature to 140°C at a rate of 40°C/hour and maintained at 140°C for 3 hours. Then, the temperature was further increased to 200°C at a rate of 40°C/hour and kept at 200°C. The solid phase polymerization reaction is carried out until the intrinsic viscosity of the particles in the reactor (solid phase IV) reaches 0.75 dl/g.
製備實例3Preparation example 3
3110.9 g (18.7莫耳)的對苯二甲酸、1161.9 g(18.7莫耳)的乙二醇和820.8 g(5.6莫耳)的異山梨醇(ISB)置放於10 L反應器中,能夠用水冷卻的管柱和冷凝器連接到反應器,但是含量可調整至使得相對於二醇部分的總量而言引入至最終聚酯樹脂的衍生自ISB的二醇部分的含量為16 mol%。以1.0 g的二氧化鍺(二氧化鍺/對苯二甲酸的莫耳比例為1.3)作為催化劑,以1.46 g的磷酸作為穩定劑,以0.015 g的Polysynthrene Blue RLS(Clarient公司製造)作為藍色調色劑,以0.004 g的Solvaperm Red BB(Clarient公司製造)作為紅色調色劑,以1 ppm的聚乙烯作為助晶劑,以100 ppm的抗氧化劑(Iganox 1076)和以100 ppm的偏苯三酸酐(trimellitic anhydrate)作為分支劑。然後,向反應器中注入氮氣以形成加壓狀態,其中反應器的壓力比常壓高1.0 kgf/cm2 。3110.9 g (18.7 mol) of terephthalic acid, 1161.9 g (18.7 mol) of ethylene glycol and 820.8 g (5.6 mol) of isosorbide (ISB) are placed in a 10 L reactor, which can be cooled by water The column and condenser are connected to the reactor, but the content can be adjusted so that the content of the ISB-derived diol part introduced into the final polyester resin is 16 mol% relative to the total amount of the diol part. 1.0 g of germanium dioxide (germanium dioxide/terephthalic acid molar ratio of 1.3) was used as a catalyst, 1.46 g of phosphoric acid was used as a stabilizer, and 0.015 g of Polysynthrene Blue RLS (manufactured by Clarient) was used as a blue tint Toner, 0.004 g of Solvaperm Red BB (manufactured by Clarient) was used as a red toner, 1 ppm of polyethylene was used as a crystallization aid, 100 ppm of antioxidant (Iganox 1076) and 100 ppm of trimellitic anhydride (trimellitic anhydride) were used. anhydrate) as a branching agent. Then, nitrogen was injected into the reactor to form a pressurized state, in which the pressure of the reactor was 1.0 kgf/cm 2 higher than the normal pressure.
此外,將反應器的溫度升至260 ℃,並保持在相同的溫度,且進行酯化反應直到反應器中的混合物變得透明。在此過程中,未反應的ISB和副產物透過管柱和冷凝器流出。酯化反應完成後,將加壓反應器中的氮氣排放到外部,以將反應器的壓力降低到常壓,然後將反應器中的混合物轉移到能夠進行真空反應的7 L反應器中。In addition, the temperature of the reactor was increased to 260°C and maintained at the same temperature, and the esterification reaction was carried out until the mixture in the reactor became transparent. During this process, unreacted ISB and by-products flow out through the column and condenser. After the esterification reaction is completed, the nitrogen in the pressurized reactor is discharged to the outside to reduce the pressure of the reactor to normal pressure, and then the mixture in the reactor is transferred to a 7 L reactor capable of vacuum reaction.
然後,在1小時內將反應器的溫度升至275 ℃,聚縮合反應繼續進行,同時將反應器的壓力保持在1托或更低。聚縮合反應一直進行到反應器中反應產物的本質黏度(熔化IV)變為0.60 dl/g。當反應產物的本質黏度達到預期水平時,反應產物從反應器中排出並絞合。用冷卻液將其固化並製成顆粒,使其平均重量約為12 mg至14 mg。Then, the temperature of the reactor was increased to 275°C within 1 hour, and the polycondensation reaction continued while maintaining the pressure of the reactor at 1 Torr or lower. The polycondensation reaction proceeds until the intrinsic viscosity (melting IV) of the reaction product in the reactor becomes 0.60 dl/g. When the intrinsic viscosity of the reaction product reaches the expected level, the reaction product is discharged from the reactor and twisted. It is solidified with coolant and made into pellets so that the average weight is about 12 mg to 14 mg.
製備實例4Preparation example 4
3775.4 g(19.5莫耳)的對苯二甲酸二甲酯(DMT)、2654.5 g(42.8莫耳)的乙二醇和852.4 g(5.8莫耳)的異山梨醇(ISB)置入10 L反應器中,能夠用水冷卻的管柱和冷凝器被連接到反應器,但含量可調整成使得相對於二醇部分的總量而言引入至最終聚酯樹脂的衍生自ISB的二醇部分的含量為10 mol%。以1.5 g的四水合乙酸錳(II)(Mn(II) acetate tetrahydrate)和1.8g的三氧化二銻(Sb2 O3 )((四水合乙酸錳(II)+三氧化二銻)/DMT的莫耳比例為2.5)作為催化劑,以1.46 g的磷酸作為穩定劑,以0.7 g的乙酸鈷作為著色劑。然後,向反應器中注入氮氣以形成加壓狀態,其中反應器的壓力比常壓高1.0 kgf/cm2 。3775.4 g (19.5 mol) of dimethyl terephthalate (DMT), 2654.5 g (42.8 mol) of ethylene glycol and 852.4 g (5.8 mol) of isosorbide (ISB) were placed in a 10 L reactor , The column and condenser that can be cooled with water are connected to the reactor, but the content can be adjusted so that the content of the ISB-derived diol part introduced into the final polyester resin relative to the total amount of the diol part is 10 mol%. Take 1.5 g of manganese (II) acetate tetrahydrate (Mn(II) acetate tetrahydrate) and 1.8 g of antimony trioxide (Sb 2 O 3 ) ((manganese (II) acetate tetrahydrate + antimony trioxide)/DMT The molar ratio of 2.5) was used as a catalyst, 1.46 g phosphoric acid was used as a stabilizer, and 0.7 g cobalt acetate was used as a colorant. Then, nitrogen was injected into the reactor to form a pressurized state, in which the pressure of the reactor was 1.0 kgf/cm 2 higher than the normal pressure.
此外,將反應器的溫度升至240 ℃,保持在相同的溫度,進行酯化反應直到反應器中的混合物變得透明。在此過程中,未反應的ISB和副產物透過管柱和冷凝器流出。在酯化反應完成之後,將加壓反應器中的氮氣排放到外部,以將反應器的壓力降低到常壓,然後將反應器中的混合物轉移到能夠進行真空反應的7 L的反應器中。In addition, the temperature of the reactor was increased to 240°C and kept at the same temperature, and the esterification reaction was carried out until the mixture in the reactor became transparent. During this process, unreacted ISB and by-products flow out through the column and condenser. After the esterification reaction is completed, the nitrogen in the pressurized reactor is discharged to the outside to reduce the pressure of the reactor to normal pressure, and then the mixture in the reactor is transferred to a 7 L reactor capable of vacuum reaction .
然後,在1小時內將反應器的溫度升至265 ℃,進行聚縮合反應,同時將反應器的壓力保持在1托或更低。聚縮合反應一直進行到反應器中反應產物的本質黏度(熔化IV)變為0.50 dl/g。當反應產物的本質黏度達到預期的水平時,反應產物從反應器中排出並絞合。用冷卻液將其固化並製成顆粒,使其平均重量約為12 mg至14 mg。Then, the temperature of the reactor was raised to 265° C. within 1 hour, and the polycondensation reaction was performed while maintaining the pressure of the reactor at 1 Torr or lower. The polycondensation reaction proceeds until the intrinsic viscosity (melting IV) of the reaction product in the reactor becomes 0.50 dl/g. When the intrinsic viscosity of the reaction product reaches the expected level, the reaction product is discharged from the reactor and twisted. It is solidified with coolant and made into pellets so that the average weight is about 12 mg to 14 mg.
將顆粒在氮氣環境下於150 ℃靜置1小時以結晶化,然後放入20 L固相聚合反應器中。然後,氮氣以50 L/min的速度流入反應器。在此,反應器的溫度以40℃/小時的速率從室溫升至140 ℃,並在140℃下保持3小時。此後,溫度以40℃/小時的速率進一步升高到200 ℃,並保持在200 ℃。進行固相聚合反應,直到反應器中顆粒的本質黏度(固相IV)達到0.75 dl/g。The particles were allowed to stand at 150°C for 1 hour under a nitrogen atmosphere to crystallize, and then put into a 20 L solid phase polymerization reactor. Then, nitrogen gas flows into the reactor at a rate of 50 L/min. Here, the temperature of the reactor was increased from room temperature to 140°C at a rate of 40°C/hour, and maintained at 140°C for 3 hours. Thereafter, the temperature was further increased to 200°C at a rate of 40°C/hour and kept at 200°C. The solid phase polymerization reaction is carried out until the intrinsic viscosity of the particles in the reactor (solid phase IV) reaches 0.75 dl/g.
製備實例5Preparation Example 5
3226.4 g(19.4莫耳)的對苯二甲酸(TPA)、169.8 g(1.0莫耳)的間苯二甲酸(IPA)、1420.7 g(22.9莫耳)的乙二醇和537.7 g(3.7莫耳)的異山梨醇(ISB)置放於10 L反應器中,能夠用水冷卻的管柱和冷凝器連接到反應器,但是含量可調整成使得相對於二醇部分的總量而言引入至最終聚酯樹脂的衍生自ISB的二醇部分的含量為10 mol%。以1.0 g的二氧化鍺(二氧化鍺與對苯二甲酸以及間苯二甲酸的總合的莫耳比例為1.3)作為催化劑,以1.46 g的磷酸作為穩定劑,以及以0.7 g的乙酸鈷作為著色劑。接著,將氮氣注入反應器中,以形成加壓狀態,在此狀態中,反應器的壓力比常壓高1.0 kgf/cm2 。3226.4 g (19.4 mol) of terephthalic acid (TPA), 169.8 g (1.0 mol) of isophthalic acid (IPA), 1420.7 g (22.9 mol) of ethylene glycol, and 537.7 g (3.7 mol) Isosorbide (ISB) is placed in a 10 L reactor, and a pipe column that can be cooled by water and a condenser are connected to the reactor, but the content can be adjusted so that relative to the total amount of the glycol part, it is introduced into the final polymer The content of the diol portion derived from ISB of the ester resin is 10 mol%. 1.0 g of germanium dioxide (the total molar ratio of germanium dioxide to terephthalic acid and isophthalic acid is 1.3) as a catalyst, 1.46 g of phosphoric acid as a stabilizer, and 0.7 g of cobalt acetate As a colorant. Next, nitrogen was injected into the reactor to form a pressurized state, in which the pressure of the reactor was 1.0 kgf/cm 2 higher than the normal pressure.
此外,將反應器的溫度升至260 ℃,保持在相同的溫度,酯化反應繼續進行,直到反應器中的混合物變得透明。在此過程中,未反應的ISB和副產物透過管柱和冷凝器流出。酯化反應完成後,將加壓反應器中的氮氣排放到外部,以將反應器的壓力降低到常壓,然後將反應器中的混合物轉移到能夠進行真空反應的7 L的反應器中。In addition, the temperature of the reactor was increased to 260°C and kept at the same temperature, and the esterification reaction continued until the mixture in the reactor became transparent. During this process, unreacted ISB and by-products flow out through the column and condenser. After the esterification reaction is completed, the nitrogen in the pressurized reactor is discharged to the outside to reduce the pressure of the reactor to normal pressure, and then the mixture in the reactor is transferred to a 7 L reactor capable of vacuum reaction.
然後,在1小時內將反應器的溫度升至280 ℃,聚縮合反應繼續進行,同時將反應器的壓力保持在1托或更低。聚縮合反應一直進行到反應器中反應產物的本質黏度(熔化IV)變為0.50 dl/g。當反應產物的本質黏度達到預期水平時,反應產物從反應器中排出並絞合。用冷卻液將其固化並製成顆粒,使其平均重量約為12 mg至14 mg。Then, the temperature of the reactor was increased to 280°C within 1 hour, and the polycondensation reaction continued while maintaining the pressure of the reactor at 1 Torr or lower. The polycondensation reaction proceeds until the intrinsic viscosity (melting IV) of the reaction product in the reactor becomes 0.50 dl/g. When the intrinsic viscosity of the reaction product reaches the expected level, the reaction product is discharged from the reactor and twisted. It is solidified with coolant and made into pellets so that the average weight is about 12 mg to 14 mg.
將顆粒在氮氣環境下於150 ℃靜置1小時以結晶化,然後放入20 L的固相聚合反應器中。然後,氮氣以50 L/min的速度流入反應器。在此,反應器的溫度以40℃/小時的速率從室溫升至140 ℃,並在140℃下保持3小時。此後,溫度以40℃/小時的速率進一步升高到200 ℃,並保持在200 ℃。進行固相聚合反應,直到反應器中顆粒的本質黏度(固相IV)達到0.75 dl/g。The particles were allowed to stand at 150°C for 1 hour in a nitrogen atmosphere for crystallization, and then put into a 20 L solid phase polymerization reactor. Then, nitrogen gas flows into the reactor at a rate of 50 L/min. Here, the temperature of the reactor was increased from room temperature to 140°C at a rate of 40°C/hour, and maintained at 140°C for 3 hours. Thereafter, the temperature was further increased to 200°C at a rate of 40°C/hour and kept at 200°C. The solid phase polymerization reaction is carried out until the intrinsic viscosity of the particles in the reactor (solid phase IV) reaches 0.75 dl/g.
製備實例6Preparation Example 6
3112.7 g(18.8莫耳)的對苯二甲酸(TPA),1209.1 g(19.5莫耳)的乙二醇(EG),162.0 g(1.1莫耳)的環己烷二甲醇(CHDM)和547.4 g(3.8莫耳)的異山梨醇(ISB)置入10 L的反應器中,能夠用水冷卻的管柱和冷凝器連接到反應器,但是含量可調整成使得相對於二醇部分的總量而言引入最終聚酯樹脂中衍生自ISB的二醇部分與衍生自CHDM的二醇部分的含量可分別為10 mol%與6 mol%。以1.0 g的二氧化鍺(二氧化鍺與對苯二甲酸的莫耳比例為1.05)作為催化劑,以1.46 g的磷酸作為穩定劑,以及以0.9 g的乙酸鈷作為著色劑。接著,將氮氣注入反應器中,以形成加壓狀態,在此狀態中,反應器的壓力比常壓高1.0 kgf/cm2 。3112.7 g (18.8 mol) of terephthalic acid (TPA), 1209.1 g (19.5 mol) of ethylene glycol (EG), 162.0 g (1.1 mol) of cyclohexane dimethanol (CHDM) and 547.4 g (3.8 mol) of isosorbide (ISB) was placed in a 10 L reactor, and a water-cooled column and a condenser were connected to the reactor, but the content could be adjusted so that relative to the total amount of diol It is said that the content of the diol part derived from ISB and the diol part derived from CHDM into the final polyester resin can be 10 mol% and 6 mol%, respectively. 1.0 g of germanium dioxide (the molar ratio of germanium dioxide to terephthalic acid is 1.05) is used as a catalyst, 1.46 g of phosphoric acid is used as a stabilizer, and 0.9 g of cobalt acetate is used as a colorant. Next, nitrogen was injected into the reactor to form a pressurized state, in which the pressure of the reactor was 1.0 kgf/cm 2 higher than the normal pressure.
此外,將反應器的溫度升至260 ℃,保持在相同的溫度,進行酯化反應直到反應器中的混合物變得透明。在此過程中,未反應的ISB和副產物透過管柱和冷凝器流出。酯化反應完成之後,將加壓反應器中的氮氣排放到外部,以將反應器的壓力降低到常壓,然後將反應器中的混合物轉移到能夠進行真空反應的7 L的反應器中。In addition, the temperature of the reactor was increased to 260°C and kept at the same temperature, and the esterification reaction was carried out until the mixture in the reactor became transparent. During this process, unreacted ISB and by-products flow out through the column and condenser. After the esterification reaction is completed, the nitrogen in the pressurized reactor is discharged to the outside to reduce the pressure of the reactor to normal pressure, and then the mixture in the reactor is transferred to a 7 L reactor capable of vacuum reaction.
然後,在1小時內將反應器的溫度升至270 ℃,進行聚縮合反應,同時將反應器的壓力保持在1托或更低。聚縮合反應一直進行到反應器中反應產物的本質黏度(熔化IV)變為0.70 dl/g。當反應產物的本質黏度達到預期水平時,反應產物從反應器中排出並絞合。用冷卻液將其固化並製成顆粒,使其平均重量約為12 mg至14 mg。Then, the temperature of the reactor was increased to 270° C. within 1 hour, and the polycondensation reaction was performed while maintaining the pressure of the reactor at 1 Torr or lower. The polycondensation reaction proceeds until the intrinsic viscosity (melting IV) of the reaction product in the reactor becomes 0.70 dl/g. When the intrinsic viscosity of the reaction product reaches the expected level, the reaction product is discharged from the reactor and twisted. It is solidified with coolant and made into pellets so that the average weight is about 12 mg to 14 mg.
比較製備實例1Comparative preparation example 1
3456.2 g(20.8莫耳)的對苯二甲酸(TPA)、1536.1 g(24.8莫耳)的乙二醇和182.4 g(1.2莫耳)的異山梨醇(ISB)置入10 L的反應器中,能夠用水冷卻的管柱和冷凝器被連接到反應器,但是含量可調整成使得相對於二醇部分的總量而言引入最終聚酯樹脂中衍生自ISB的二醇部分的含量為3 mol%。以1.0 g的二氧化鍺(二氧化鍺與對苯二甲酸的莫耳比例為1.25)作為催化劑,以1.46 g的磷酸作為穩定劑,以及以0.7 g的乙酸鈷作為著色劑。接著,將氮氣注入反應器中,以形成加壓狀態,在此狀態中,反應器的壓力比常壓高1.0 kgf/cm2 。3456.2 g (20.8 mol) of terephthalic acid (TPA), 1536.1 g (24.8 mol) of ethylene glycol and 182.4 g (1.2 mol) of isosorbide (ISB) were placed in a 10 L reactor, A column that can be cooled with water and a condenser are connected to the reactor, but the content can be adjusted so that the content of the diol part derived from ISB introduced into the final polyester resin is 3 mol% relative to the total amount of the diol part . 1.0 g of germanium dioxide (the molar ratio of germanium dioxide to terephthalic acid is 1.25) was used as a catalyst, 1.46 g of phosphoric acid was used as a stabilizer, and 0.7 g of cobalt acetate was used as a colorant. Next, nitrogen was injected into the reactor to form a pressurized state, in which the pressure of the reactor was 1.0 kgf/cm 2 higher than the normal pressure.
此外,將反應器的溫度升至260 ℃,保持在相同的溫度,進行酯化反應直到反應器中的混合物變得透明。在此過程中,未反應的ISB和副產物透過管柱和冷凝器流出。酯化反應完成之後,將加壓反應器中的氮氣排放到外部,以將反應器的壓力降低到常壓,然後將反應器中的混合物轉移到能夠進行真空反應的7 L的反應器中。In addition, the temperature of the reactor was increased to 260°C and kept at the same temperature, and the esterification reaction was carried out until the mixture in the reactor became transparent. During this process, unreacted ISB and by-products flow out through the column and condenser. After the esterification reaction is completed, the nitrogen in the pressurized reactor is discharged to the outside to reduce the pressure of the reactor to normal pressure, and then the mixture in the reactor is transferred to a 7 L reactor capable of vacuum reaction.
然後,在1小時內將反應器的溫度升至280 ℃,進行聚縮合反應,同時將反應器的壓力保持在1托或更低。聚縮合反應一直進行到反應器中反應產物的本質黏度(熔化IV)變為0.55 dl/g。當反應產物的本質黏度達到所需水平時,反應產物從反應器中排出並絞合。用冷卻液將其固化並製成顆粒,使其平均重量約為12 mg至14 mg。Then, the temperature of the reactor was increased to 280° C. within 1 hour, and the polycondensation reaction was performed while maintaining the pressure of the reactor at 1 Torr or less. The polycondensation reaction proceeds until the intrinsic viscosity (melting IV) of the reaction product in the reactor becomes 0.55 dl/g. When the intrinsic viscosity of the reaction product reaches the desired level, the reaction product is discharged from the reactor and twisted. It is solidified with coolant and made into pellets so that the average weight is about 12 mg to 14 mg.
將顆粒在氮氣環境下於150 ℃靜置1小時以結晶化,然後放入20 L的固相聚合反應器中。然後,氮氣以50 L/min的速度流入反應器。在此,反應器的溫度以40℃/小時的速率從室溫升至140 ℃,並在140 ℃下保持3小時。此後,溫度以40℃/小時的速率進一步升高到200 ℃,並保持在200 ℃。進行固相聚合反應,直到反應器中顆粒的本質黏度(固相IV)達到0.70 dl/g。The particles were allowed to stand at 150°C for 1 hour in a nitrogen atmosphere for crystallization, and then put into a 20 L solid phase polymerization reactor. Then, nitrogen gas flows into the reactor at a rate of 50 L/min. Here, the temperature of the reactor was increased from room temperature to 140°C at a rate of 40°C/hour, and kept at 140°C for 3 hours. Thereafter, the temperature was further increased to 200°C at a rate of 40°C/hour and kept at 200°C. The solid phase polymerization reaction is carried out until the intrinsic viscosity (solid phase IV) of the particles in the reactor reaches 0.70 dl/g.
比較製備實例2Comparative preparation example 2
將2988.9 g(18.0莫耳)的對苯二甲酸、1228.0 g(19.8莫耳)的乙二醇(EG)和777.8 g(5.4莫耳)的環己烷二甲醇(CHDM)置入於10 L反應器中,能夠用水冷卻的管柱和冷凝器連接到該反應器,但是含量調整成使得相對於二醇部分的總量而言引入至最終聚酯樹脂中衍生自CHDM的二醇部分的含量為30 mol%。以0.7 g的二氧化鍺(二氧化鍺與對苯二甲酸的莫耳比例為1.4)作為催化劑,以1.2 g的磷酸作為穩定劑,以0.5 g的乙酸鈷作為著色劑。然後,向反應器中注入氮氣以形成加壓狀態,其中反應器的壓力比常壓高2.0 kgf/cm2 。Put 2988.9 g (18.0 mol) of terephthalic acid, 1228.0 g (19.8 mol) of ethylene glycol (EG) and 777.8 g (5.4 mol) of cyclohexane dimethanol (CHDM) into 10 L In the reactor, a water-cooled pipe string and a condenser are connected to the reactor, but the content is adjusted so that the content of the diol part derived from CHDM is introduced into the final polyester resin relative to the total amount of the diol part It is 30 mol%. 0.7 g of germanium dioxide (the molar ratio of germanium dioxide to terephthalic acid is 1.4) is used as a catalyst, 1.2 g of phosphoric acid is used as a stabilizer, and 0.5 g of cobalt acetate is used as a colorant. Then, nitrogen was injected into the reactor to form a pressurized state, in which the pressure of the reactor was 2.0 kgf/cm 2 higher than the normal pressure.
此外,將反應器的溫度升至255 ℃,保持在相同的溫度,進行酯化反應,直到反應器中的混合物變得透明。在此過程中,未反應的ISB和副產物透過管柱和冷凝器流出。酯化反應完成之後,將加壓反應器中的氮氣排放到外部,以將反應器的壓力降低到常壓,然後將反應器中的混合物轉移到能夠進行真空反應的7 L的反應器中。In addition, the temperature of the reactor was increased to 255°C and kept at the same temperature to proceed the esterification reaction until the mixture in the reactor became transparent. During this process, unreacted ISB and by-products flow out through the column and condenser. After the esterification reaction is completed, the nitrogen in the pressurized reactor is discharged to the outside to reduce the pressure of the reactor to normal pressure, and then the mixture in the reactor is transferred to a 7 L reactor capable of vacuum reaction.
然後,在1小時內將反應器的溫度升至275 ℃,進行聚縮合反應,同時將反應器的壓力保持在1托或更低。聚縮合反應一直進行到反應器中反應產物的本質黏度(熔化IV)變為0.80 dl/g。當反應產物的本質黏度達到所需水平時,反應產物從反應器中排出並絞合。用冷卻液將其固化並製成顆粒,使其平均重量約為12 mg至14 mg。Then, the temperature of the reactor was increased to 275° C. within 1 hour, and the polycondensation reaction was performed while maintaining the pressure of the reactor at 1 Torr or lower. The polycondensation reaction proceeds until the intrinsic viscosity (melting IV) of the reaction product in the reactor becomes 0.80 dl/g. When the intrinsic viscosity of the reaction product reaches the desired level, the reaction product is discharged from the reactor and twisted. It is solidified with coolant and made into pellets so that the average weight is about 12 mg to 14 mg.
比較製備實例3Comparative preparation example 3
將3060.8 g(18.4莫耳)的對苯二甲酸(TPA)、971.7 g(15.7莫耳)的乙二醇(EG)和1076.8 g(7.4莫耳)的異山梨醇(ISB)置入於10 L反應器中,且能夠用水冷卻的管柱和冷凝器連接到反應器,但是含量被調整成使得相對於二醇部分的總量而言引入最終聚酯樹脂中衍生自ISB的二醇部分的含量為20 mol%。以1.0 g的二氧化鍺(二氧化鍺與對苯二甲酸的莫耳比例為1.25)作為催化劑,以1.46 g的磷酸作為穩定劑,以0.017 g的Polysynthrene Blue RLS(Clarient公司製造)作為藍色調色劑,以0.006 g的Solvaperm Red BB(Clarient公司製造)作為紅色調色劑。然後,向反應器中注入氮氣以形成加壓狀態,其中反應器的壓力比常壓高2.0 kgf/cm2 。Place 3060.8 g (18.4 mol) of terephthalic acid (TPA), 971.7 g (15.7 mol) of ethylene glycol (EG), and 1076.8 g (7.4 mol) of isosorbide (ISB) into 10 In the L reactor, the column and condenser that can be cooled with water are connected to the reactor, but the content is adjusted so that the amount of the diol part derived from the ISB in the final polyester resin is introduced relative to the total amount of the diol part. The content is 20 mol%. 1.0 g of germanium dioxide (the molar ratio of germanium dioxide to terephthalic acid is 1.25) as a catalyst, 1.46 g of phosphoric acid as a stabilizer, and 0.017 g of Polysynthrene Blue RLS (manufactured by Clarient) as a blue tint As the toner, 0.006 g of Solvaperm Red BB (manufactured by Clarient Corporation) was used as the red toner. Then, nitrogen was injected into the reactor to form a pressurized state, in which the pressure of the reactor was 2.0 kgf/cm 2 higher than the normal pressure.
此外,將反應器的溫度升至265 ℃,保持在相同的溫度,進行酯化反應,直到反應器中的混合物變得透明。在此過程中,未反應的ISB和副產物透過管柱和冷凝器流出。酯化反應完成之後,將加壓反應器中的氮氣排放到外部,以將反應器的壓力降低到常壓,然後將反應器中的混合物轉移到能夠進行真空反應的7 L的反應器中。In addition, the temperature of the reactor was increased to 265°C and kept at the same temperature to proceed the esterification reaction until the mixture in the reactor became transparent. During this process, unreacted ISB and by-products flow out through the column and condenser. After the esterification reaction is completed, the nitrogen in the pressurized reactor is discharged to the outside to reduce the pressure of the reactor to normal pressure, and then the mixture in the reactor is transferred to a 7 L reactor capable of vacuum reaction.
然後,在1小時內將反應器的溫度升至280 ℃,進行聚縮合反應,同時將反應器的壓力保持在1托或更低。聚縮合反應一直進行到反應器中反應產物的本質黏度(熔化IV)變為0.60 dl/g。當反應產物的本質黏度達到所需水平時,反應產物從反應器中排出並絞合。用冷卻液將其固化並製成顆粒,使其平均重量約為12 mg至14 mg。Then, the temperature of the reactor was increased to 280° C. within 1 hour, and the polycondensation reaction was performed while maintaining the pressure of the reactor at 1 Torr or less. The polycondensation reaction proceeds until the intrinsic viscosity (melting IV) of the reaction product in the reactor becomes 0.60 dl/g. When the intrinsic viscosity of the reaction product reaches the desired level, the reaction product is discharged from the reactor and twisted. It is solidified with coolant and made into pellets so that the average weight is about 12 mg to 14 mg.
比較製備實例4Comparative preparation example 4
將3156.2 g(19.0莫耳)的對苯二甲酸(TPA),730.9 g(11.8莫耳)的乙二醇(EG),684.5 g(4.8莫耳)的環己烷二甲醇(CHDM)和499.7 g(3.4莫耳)的異山梨醇(ISB)被置於10 L的反應器中,且能夠用水冷卻的管柱和冷凝器連接到該反應器,但是含量調整成使得相對於二醇部分的總量而言引入至最終聚酯樹脂中衍生自ISB的二醇部分與衍生自CHDM的二醇部分的含量分別為10 mol%與25 mol%。以1.0 g的二氧化鍺(二氧化鍺與對苯二甲酸的莫耳比例為1.05)作為催化劑,以1.46 g的磷酸作為穩定劑,以0.9 g的乙酸鈷作為著色劑。然後,向反應器中注入氮氣以形成加壓狀態,其中反應器的壓力比常壓高1.0 kgf/cm2 。Combine 3156.2 g (19.0 mol) of terephthalic acid (TPA), 730.9 g (11.8 mol) of ethylene glycol (EG), 684.5 g (4.8 mol) of cyclohexane dimethanol (CHDM) and 499.7 g (3.4 mol) of isosorbide (ISB) was placed in a 10 L reactor, and a water-cooled column and condenser were connected to the reactor, but the content was adjusted so that relative to the glycol part The total content of the diol part derived from ISB and the diol part derived from CHDM introduced into the final polyester resin is 10 mol% and 25 mol%, respectively. 1.0 g of germanium dioxide (the molar ratio of germanium dioxide to terephthalic acid is 1.05) is used as a catalyst, 1.46 g of phosphoric acid is used as a stabilizer, and 0.9 g of cobalt acetate is used as a colorant. Then, nitrogen was injected into the reactor to form a pressurized state, in which the pressure of the reactor was 1.0 kgf/cm 2 higher than the normal pressure.
此外,將反應器的溫度升至260 ℃,保持在相同的溫度,進行酯化反應,直到反應器中的混合物變得透明。在此過程中,未反應的ISB和副產物透過管柱和冷凝器流出。酯化反應完成之後,將加壓反應器中的氮氣排放到外部,以將反應器的壓力降低到常壓,然後將反應器中的混合物轉移到能夠進行真空反應的7 L的反應器中。In addition, the temperature of the reactor was increased to 260°C and maintained at the same temperature to proceed the esterification reaction until the mixture in the reactor became transparent. During this process, unreacted ISB and by-products flow out through the column and condenser. After the esterification reaction is completed, the nitrogen in the pressurized reactor is discharged to the outside to reduce the pressure of the reactor to normal pressure, and then the mixture in the reactor is transferred to a 7 L reactor capable of vacuum reaction.
然後,在1小時內將反應器的溫度升至270 ℃,進行聚縮合反應,同時將反應器的壓力保持在1托或更低。聚縮合反應一直進行到反應器中反應產物的本質黏度(熔化IV)變為0.70 dl/g。當反應產物的本質黏度達到所需水平時,反應產物從反應器中排出並絞合。用冷卻液將其固化並製成顆粒,使其平均重量約為12 mg至14 mg。Then, the temperature of the reactor was increased to 270° C. within 1 hour, and the polycondensation reaction was performed while maintaining the pressure of the reactor at 1 Torr or lower. The polycondensation reaction proceeds until the intrinsic viscosity (melting IV) of the reaction product in the reactor becomes 0.70 dl/g. When the intrinsic viscosity of the reaction product reaches the desired level, the reaction product is discharged from the reactor and twisted. It is solidified with coolant and made into pellets so that the average weight is about 12 mg to 14 mg.
分別針對由製備實例和比較製備實例中製備出的聚酯樹脂,量測衍生自ISB和CHDM的二醇部分的含量和本質黏度(IV)。結果如下表1所示。
表1
上表1中的術語「ND」是指由於結晶和固相聚合反應在聚酯樹脂的製備中的聚縮合反應之後未進行,因此不量測固相本質黏度(IV)。The term "ND" in Table 1 above means that since the crystallization and solid-phase polymerization reaction did not proceed after the polycondensation reaction in the preparation of the polyester resin, the solid-phase intrinsic viscosity (IV) was not measured.
在上表1中,二醇部分的本質黏度(IV)和含量如下:In Table 1 above, the intrinsic viscosity (IV) and content of the glycol part are as follows:
1)熔化IV:在聚酯樹脂的製備中的聚縮合反應之後所獲得的反應產物的本質黏度。1) Melting IV: The intrinsic viscosity of the reaction product obtained after the polycondensation reaction in the preparation of the polyester resin.
2)固相IV:透過在聚酯樹脂的製備中於聚縮合反應之後的結晶和固相聚合反應所獲得的反應產物的本質黏度。2) Solid phase IV: the intrinsic viscosity of the reaction product obtained through the crystallization and solid phase polymerization reaction after the polycondensation reaction in the preparation of the polyester resin.
3)ISB含量:相對於衍生自包含在最終聚酯樹脂中的所有二醇的二醇部分的總量為100 mol%而言,衍生自異山梨醇(ISB)的二醇部分的莫耳比例。3) ISB content: relative to the total amount of the diol part derived from all the diols contained in the final polyester resin being 100 mol%, the molar ratio of the diol part derived from isosorbide (ISB) .
4) CHDM含量:相對於衍生自包含在最終聚酯樹脂中的所有二醇的二醇部分的總量為100 mol%而言,衍生自環己烷二甲醇(CHDM)的二醇部分的莫耳比例。4) CHDM content: relative to the total amount of the diol part derived from all diols contained in the final polyester resin being 100 mol%, the content of the diol part derived from cyclohexane dimethanol (CHDM) Ear ratio.
>聚酯薄膜的製備>>Preparation of polyester film>
實例1Example 1
將製備實例1中製備出的聚對苯二甲酸乙二酯(SKYPE BL8050等級,熔點為255 ℃,由SK化學製造)和聚酯樹脂以70∶30的重量比例加入擠出機中,並在250-300℃的溫度下熔融。Add the polyethylene terephthalate (SKYPE BL8050 grade, melting point of 255 ℃, manufactured by SK Chemicals) prepared in Preparation Example 1 and polyester resin into the extruder at a weight ratio of 70:30, and Melting at a temperature of 250-300°C.
然後,透過模具將聚酯樹脂擠出,以產出未拉伸聚酯片。隨後,將未拉伸的聚酯片以在縱向上1倍的拉伸比例以及在橫向上1倍的拉伸比例拉伸,隨後在100℃至220 ℃下進行熱定型。因此,可獲得厚度為1 mm的聚酯薄膜。Then, the polyester resin is extruded through a die to produce an unstretched polyester sheet. Subsequently, the unstretched polyester sheet is stretched at a stretching ratio of 1 time in the longitudinal direction and a stretching ratio of 1 time in the transverse direction, and then heat-set at 100°C to 220°C. Therefore, a polyester film with a thickness of 1 mm can be obtained.
實例2至5Examples 2 to 5
厚度為1 mm的聚酯薄膜以與實例1相同的方式製備出,不同之處在於每個樹脂的混合以及進行的拉伸如下表2所示。A polyester film with a thickness of 1 mm was prepared in the same manner as in Example 1, except that the mixing of each resin and the stretching performed are shown in Table 2 below.
實例6至11Examples 6 to 11
厚度為200 μm的聚酯薄膜以與實例1相同的方式製備出,不同之處在於每個樹脂的混合以及進行的拉伸如下表2所示。A polyester film with a thickness of 200 μm was prepared in the same manner as in Example 1, except that the mixing of each resin and the stretching performed are shown in Table 2 below.
實例12Example 12
在將製備實例3中製備出的聚對苯二甲酸乙二酯和聚酯樹脂以65∶35的重量比例加入擠出機中之後,將相對於聚對苯二甲酸乙二酯和聚酯樹脂的總重量而言,200 ppm的聚乙烯(以母料(master batch, m/B)的形式製備出)加入至擠出機中,以作為助晶劑,然後在250-300℃的溫度下熔融。After adding the polyethylene terephthalate and polyester resin prepared in Preparation Example 3 into the extruder at a weight ratio of 65:35, the ratio of the polyethylene terephthalate and polyester resin In terms of the total weight, 200 ppm of polyethylene (prepared in the form of master batch (m/B)) is added to the extruder as a crystallization aid, and then at a temperature of 250-300°C Melting.
然後,透過模具將聚酯樹脂擠出,以產出未拉伸聚酯片。隨後,將未拉伸的聚酯片以在縱向上2.5倍的拉伸比例以及在橫向上3倍的拉伸比例拉伸,隨後進行熱定型。因此,可獲得厚度為200 μm的聚酯薄膜。Then, the polyester resin is extruded through a die to produce an unstretched polyester sheet. Subsequently, the unstretched polyester sheet was stretched at a stretching ratio of 2.5 times in the longitudinal direction and a stretching ratio of 3 times in the transverse direction, followed by heat setting. Therefore, a polyester film with a thickness of 200 μm can be obtained.
實例13Example 13
厚度為200 μm的聚酯薄膜以與實例12相同的方式製備出,不同之處在於每個樹脂與每個添加物的混合以及進行的拉伸如下表2所示。A polyester film with a thickness of 200 μm was prepared in the same manner as in Example 12, except for the mixing of each resin and each additive and the stretching performed as shown in Table 2 below.
實例14與15Examples 14 and 15
厚度為200 μm的聚酯薄膜以與實例1相同的方式製備出,不同之處在於每個樹脂的混合以及進行的拉伸如下表2所示。A polyester film with a thickness of 200 μm was prepared in the same manner as in Example 1, except that the mixing of each resin and the stretching performed are shown in Table 2 below.
實例16Example 16
厚度為1 mm的聚酯薄膜以與實例1相同的方式製備出,不同之處在於每個樹脂與每個添加物的混合以及進行的拉伸如下表2所示。A polyester film with a thickness of 1 mm was prepared in the same manner as in Example 1, except for the mixing of each resin and each additive and the stretching performed as shown in Table 2 below.
實例17Example 17
厚度為200 μm的聚酯薄膜以與實例1相同的方式製備出,不同之處在於每個樹脂與每個添加物的混合以及進行的拉伸如下表2所示。A polyester film with a thickness of 200 μm was prepared in the same manner as in Example 1, except that the mixing of each resin and each additive and the stretching performed are shown in Table 2 below.
比較實例1Comparative example 1
將僅100重量份的聚對苯二甲酸乙二酯(SKYPE BL8050等級,由SK化學製造)加入擠出機,且在250-300℃的溫度下熔融。Only 100 parts by weight of polyethylene terephthalate (SKYPE BL8050 grade, manufactured by SK Chemicals) was added to the extruder and melted at a temperature of 250-300°C.
然後透過模具擠出聚酯樹脂,以產出未拉伸的聚酯片。隨後,未拉伸的聚酯片以在縱向上1倍的拉伸比例以及在橫向上1倍的拉伸比例拉伸,接著進行熱定型。因此,獲得一聚酯薄膜。The polyester resin is then extruded through a die to produce an unstretched polyester sheet. Subsequently, the unstretched polyester sheet was stretched at a stretching ratio of 1 time in the longitudinal direction and a stretching ratio of 1 time in the transverse direction, followed by heat setting. Thus, a polyester film was obtained.
比較實例2至10Comparative examples 2 to 10
聚酯薄膜以與實例1相同的方式製備出,不同之處在於每個樹脂的混合以及進行的拉伸如下表3所示。
表2
在上述的表2和表3中,添加劑的含量相對於樹脂A和樹脂B的總重量以重量單位計算。在上述的表3的比較實例7和8的情況下,拉伸製程試圖以上述的拉伸比例進行,但是由於包含在聚酯樹脂中衍生自ISB與CHDM的二醇部分具有高含量,使得無定型性升高,因此無法進行拉伸配向。In Table 2 and Table 3 above, the content of the additives is calculated in units of weight relative to the total weight of resin A and resin B. In the case of Comparative Examples 7 and 8 in Table 3 above, the stretching process was attempted to be carried out at the above-mentioned stretching ratio, but the diol part derived from ISB and CHDM contained in the polyester resin has a high content, so that no The styling property is increased, so the stretch alignment cannot be performed.
實驗實例:聚酯拉伸薄膜的物理性質的評估Experimental example: Evaluation of physical properties of polyester stretch film
在實例1至17以及比較實例1至10製備出的聚酯樹脂的物理性質係依據上述方法評估,且評估結果顯示在表4與5中。然而,由於比較實例7與8的拉伸薄膜未被製備出,因此無法根據其物理性質評估。
表4
在表5中,術語「N.D.」意指無法量測。In Table 5, the term "N.D." means unable to measure.
從上述實驗結果可證實實例與比較實例的聚酯薄膜在物理性質的差異取決於相同厚度下樹脂的類型。還可以確認的是相較於比較實例,由在最佳重量比例下將聚酯樹脂(樹脂B)與聚對苯二甲酸乙二酯混合所製備出的實例的聚酯薄膜具有明顯改善的透明度與黏著度,並具有優異的耐熱性,其中相對於在聚酯樹脂中衍生自二醇的二醇部分的100 mol%,聚酯樹脂(樹脂B)包含18 mol%或更少的衍生自ISB和CHDM中的至少一種的二醇部分,以及4至18 mol%的衍生自ISB的二醇部分。From the above experimental results, it can be confirmed that the difference in physical properties of the polyester film of the example and the comparative example depends on the type of resin under the same thickness. It can also be confirmed that the polyester film of the example prepared by mixing the polyester resin (resin B) with polyethylene terephthalate at the optimal weight ratio has significantly improved transparency compared to the comparative example With respect to 100 mol% of the diol portion derived from diol in the polyester resin, the polyester resin (Resin B) contains 18 mol% or less derived from ISB And at least one diol moiety in CHDM, and 4 to 18 mol% of the diol moiety derived from ISB.
具體地,從獨自使用聚對苯二甲酸乙二酯製備的比較實例1與5的結果可確認,雖然透過拉伸製程可進一步改善耐熱性與霧度的特性,但因聚對苯二甲酸乙二酯的高結晶度而無法具有黏著度。Specifically, from the results of Comparative Examples 1 and 5 prepared by using polyethylene terephthalate alone, it can be confirmed that although the heat resistance and haze characteristics can be further improved through the stretching process, the The diester has high crystallinity and cannot have adhesiveness.
此外,從比較實例2、6和10的結果可確認,即使聚對苯二甲酸乙二酯混合了滿足上述條件的聚酯樹脂,當聚酯樹脂中衍生自ISB的二醇部分的含量較低或混合的聚酯樹脂的含量不夠時,不論是否拉伸,黏著度仍然不夠。In addition, it can be confirmed from the results of Comparative Examples 2, 6, and 10 that even if polyethylene terephthalate is mixed with a polyester resin satisfying the above conditions, when the content of the diol portion derived from ISB in the polyester resin is low Or when the content of the blended polyester resin is insufficient, the adhesion is still insufficient regardless of whether it is stretched or not.
並且,當在聚酯樹脂中衍生自ISB的二醇部分的含量較高或混合的聚酯樹脂的含量足夠時,由於結晶度降低,可達到所需的黏著度。然而,當聚酯樹脂中衍生自ISB的二醇部分的含量太高時,如比較實例4,應變會明顯增加,且霧度特性會惡化。此外,當混合的聚酯樹脂的含量太高時,如比較實例9,應變會增加。Moreover, when the content of the diol part derived from the ISB in the polyester resin is higher or the content of the mixed polyester resin is sufficient, the desired degree of adhesion can be achieved due to the decrease in crystallinity. However, when the content of the diol moiety derived from ISB in the polyester resin is too high, as in Comparative Example 4, the strain may increase significantly and the haze characteristics may deteriorate. In addition, when the content of the mixed polyester resin is too high, as in Comparative Example 9, strain may increase.
此外,參考比較實例3的結果,當聚酯樹脂不包括衍生自ISB的二醇部分時,耐熱性和霧度特性會降低,且應變也會增加。從比較實例9的結果還可證實,由於無定型性上升,使得無法進行拉伸製程。In addition, referring to the result of Comparative Example 3, when the polyester resin does not include the diol portion derived from ISB, heat resistance and haze characteristics may decrease, and strain may also increase. From the results of Comparative Example 9, it can also be confirmed that the stretching process cannot be performed due to the increase in amorphousness.
參考比較實例7的結果,即使聚酯樹脂包括衍生自ISB的二醇部分,當衍生自ISB與CHDM的二醇部分的總含量太高時,無定型性的增加會導致無法進行拉伸製程。With reference to the result of Comparative Example 7, even if the polyester resin includes the diol part derived from ISB, when the total content of the diol part derived from ISB and CHDM is too high, the increase in amorphousness may make the stretching process impossible.
從這些結果可以證實在本揭露中,為了改善耐熱性、黏著度與透明度,應同時控制聚酯樹脂與聚對苯二甲酸乙二酯的混合比例以及在聚酯樹脂中衍生自ISB和CHDM的二醇部分的含量條件。From these results, it can be confirmed that in this disclosure, in order to improve heat resistance, adhesion, and transparency, the mixing ratio of polyester resin and polyethylene terephthalate and the ratio of polyester resin derived from ISB and CHDM should be controlled at the same time. The content conditions of the glycol part.
根據本揭露一實施例的聚酯拉伸薄膜包括最佳混合比例的聚酯樹脂與聚對苯二甲酸乙二酯,以具有耐熱性與透明度,以及具有優異的黏著度,其中可控制在聚酯樹脂中衍生自ISB與CHDM的二醇部分的含量。因此,聚酯拉伸薄膜可預期使用在各種應用中,例如工業膜、食品容器膜、包裝膜、光學膜、絕緣膜、印刷膜和黏著膜。The polyester stretch film according to an embodiment of the present disclosure includes polyester resin and polyethylene terephthalate in an optimal mixing ratio to have heat resistance, transparency, and excellent adhesion, which can be controlled in poly The content of the diol moiety derived from ISB and CHDM in the ester resin. Therefore, polyester stretch films can be expected to be used in various applications, such as industrial films, food container films, packaging films, optical films, insulating films, printing films, and adhesive films.
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